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Pub. No.

EI18E-11020

FUEL INJECTION PUMP

SPECIAL TOOLS

FOREWORD
This catalog is provided for the use of service personnel to ensure the efficient and correct maintenance of ZEXEL fuel injection equipment. The catalog includes details of ZEXEL service tools for disassembly, reassembly, testing and adjustment of fuel injection equipment. The contents of this catalog, including drawings and specifications, were the latest available as of December 1999. The right is reserved to make changes in specifications at any time without notice.

Bosch Automotive Systems Corporation


(Formally: ZEXEL CORPORATION)

CONTENTS
Page

INTRODUCTION

TESTING EQUIPMENT

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 27

SPECIAL TOOLS FOR ADJUSTMENT 99

DIMENSIONS AND APPLICATIONS 181

INDEX 327

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INTRODUCTION
This catalog has been divided into five main sections. 1. TESTING EQUIPMENT When adjusting or confirming the perfor mance of each injection pump, governor, timing device, nozzle and nozzle holder, etc, special testing equipment is necessary. This section lists the part numbers and specifications of this equipment. 2. SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY Special tools are necessary when disassembling and reassembling fuel injection equipment. This section describes the part numbers, part names and applications of tools for each type of fuel injection pump, governor, etc. 3. SPECIAL TOOLS FOR ADJUSTMENT This section describes the part numbers, par t names and applications of tools necessary when adjusting each type of fuel injection pump, governor, etc. 4. DIMENSIONS AND APPLICATIONS All tools are listed in ascending numerical order, together with their dimensions and applications. 5. INDEX All tool part numbers are listed in ascending numerical order, together with part names and relevant page references. Note: All dimensions are in millimeters unless otherwise indicated.

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TESTING EQUIPMENT

Page
10NP AND 20NP INJECTION PUMP TEST BENCHES 10NT, 16NT, AND 20NT NOZZLE TESTERS INJECTION PIPES FOR NOZZLE TESTERS TIMING CHECKER POINTERS AND COUPLINGS PRESSURE CONTROL KITS MANUAL CONTROLLERS CONTROL UNITS 6 12 14 16 18 20 22 24

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TESTING EQUIPMENT

MEMO

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TESTING EQUIPMENT

10NP AND 20NP INJECTION PUMP TEST BENCHES


Continuous measurement test bench

ZCM-1

ZCD-1

ZCM-1

ZCD-2

Graduate measurement test bench


ZGD ZGM

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TESTING EQUIPMENT

10NP AND 20NP SPECIFICATIONS


ITEM Voltage system Max load (amperes) Motor Rated output Maximum power Drive unit Variable speed type Speed control Speed setting Speed display Flywheel's inertial moment Injection quantity measuring system Low pressure High pressure Pressure gauge graduations Vacuum pressure/housing pressure Feed pump pressure Lube oil pressure (Lube oil supply optional) Test oil tank Test oil temperature Pump inlet control Overflow Test oil tank capacity Self-diagnosis function Others Hour meter Voltage supply for magnet valves Service outlet 5.5kW 7.5kW Frequency control inverter 04000 r/min Digital preset Digital (monitor display) 14.7Nm 12 cylinders Continuous measurements/graduate measurements 0600kPa 06MPa -1000250kPa 01.6MPa 01.0MPa 3055 (accuracy 2) 3055 (accuracy 2) 3060 50 liters Yes (code display) Yes (monitor display) DC 12V (7A) DC 24V (7A) AC 100V2 (5A) AC 230V2 (3A) 10NP AC 200240V 25A AC 400V 11kW 15kW 380420V 20NP 440500V 50A

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TESTING EQUIPMENT

ZCD SPECIFICATIONS
ITEM Speed measurement range Speed measurement accuracy Temperature measurement range Temperature control range Temperature measurement accuracy Overflow rate measurement Number of measurement points Color Elapsed-hour meter Self-diagnostics Measuring range Measuring accuracy Measuring system Maximum permitted ambient temperature Power supply ZCD 404000 r/min 0.4 r/min -40150 3060 400.5 / 801.2 6400 l/h 12 Light blue Black 40 years by 0.25hours Via error message 0.0330 l/h ; 3000 mm3/h 0.030.1 l/h 5% 0.11 l/h 2% 130 l/h 1% Unpressurized (open system) non-interacting like the measuring glass technology, therefore indentical test, adjustment and measurement 45 230V / 5060Hz 3A 28V / 5060Hz 5A 20V / 5060Hz 3A 14"color monitor Digital display, analogue display as bar graph, display of tolerances, scattering, and color coding when values exceeded

Display

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TESTING EQUIPMENT

ZGD & ZGM SPECIFICATIONS


ITEM Length Maximum height Width Weight RPM measuring range RPM measuring accuracy Stroke rate measuring range Stroke rate accuracy Temperature measuring range Temperature control range Temperature measuring accuracy KTY sensor type (standard) PT1000 sensor type (optional) ZGD 440mm 150mm 370mm 4kg 404000 r/mim 1 r/mim 505000 in increments of 50 1 -40150 3060 402 / 802 402 / 802 15260 l/h 12 44ml and 260ml Light blue Blue Black 40 years by 0.25hours Via fault codes This is a Class A product in accordance with EN 55 022 ZGM 825mm 590mm 285mm 33kg

Dimensions (overall)

Overflow rate measurement Number of measuring locations Metering cylinder size Color Elapsed operating-hour meter Self-diagnostics Electromagnetic compatibility (EMC)

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TESTING EQUIPMENT

10NP AND 20NP TEST BENCH COMBINATIONS


For continuous measurements: ZCM-1+ZCD-1 & ZCM-1+ZCD-2 For graduate measurements: ZGM+ZGD
20NP ZEXEL PART NO. TYPE VOLTAGE MEASURING DEVICES Without Lube-oil pump 105764-0000 105764-0010 105764-0020 105764-0040 105764-0050 105764-0060 105764-0080 105764-0090 105764-0100 With Lube-oil pump 105764-1000 105764-1010 105764-1020 105764-1040 105764-1050 105764-1060 105764-1080 105764-1090 105764-1100 10NP ZEXEL PART NO. Without Lube-oil pump 105763-0000 105763-0010 105763-0020 105763-0040 105763-0050 105763-0060 105763-0080 105763-0090 105763-0100 With Lube-oil pump 105763-1000 105763-1010 105763-1020 105763-1040 105763-1050 105763-1060 105763-1080 105763-1090 105763-1100

200240 350420 440500 200240 350420 440500 200240 350420 440500

ZCM-1+ZCD-1 ZCM-1+ZCD-1 ZCM-1+ZCD-1 ZGM+ZGD ZGM+ZGD ZGM+ZGD ZCM-1+ZCD-2 ZCM-1+ZCD-2 ZCM-1+ZCD-2

Required electrical power systems for new pump test benches


VOLTAGE PHASE FREQUENCY (Hz) 50 60 50 60 50 TEST BENCH COMBINATIONS ZCM-1+ZCD-1 ZGM+ZGD ZCM-1+ZCD-2

3 200240 3 3 350420 3 440500 3

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TESTING EQUIPMENT

MODEL APPLICATION
INJECTION PUMP TYPE PES-K PE (S) -A PE (S) -AD PE (S) -MD PE (S) -P PE (S) -PD PE -Z(W) TC (S) -HD TC (S) -MD VE PF (R) 20NP 10NP REMARKS

TEST APPLICATION
1. Injection timing adjustment 2. Fuel delivery calibration 3. Mechanical governor adjustment 4. Pneumatic governor adjustment The 20NP and 10NP PUMP TEST BENCHES are supplied complete with standard attachments, which are the minimum requirements for adjusting the injection pump. 5. Automatic timing device adjustment 6. Supply pump testing 7. Calibration, adjustment and testing of distributor type pump

Thus, the user can perform a wide range of pump adjustments simply by using the adjustment kit relevant to the individual pump type, together with the standard drive kit (see table below). (No adjustment tools are supplied with the conventional pump test stand.)

STANDARD DRIVE KIT

INJECTION PUMP TYPES AND ADJUSTMENT KITS VE PES-K PE(S)-A, AD, MD PE(S)-P PE(S)-PD

105765-1370

105765-1380

105765-1390

105765-1400

105765-1410

105765-1420

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TESTING EQUIPMENT

10NT, 16NT AND 20NT NOZZLE TESTERS

10NT

16NT

20NT

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TESTING EQUIPMENT

NOZZLE TESTERS
The nozzle tester is used for the following tests and adjustment of the diesel engines nozzles and nozzle holders. 1. Nozzle opening pressure adjustment 2. Testing of spray characteristics 3. Testing for fuel oil leakage from the nozzle seat 4. Two-spring nozzle holder adjustment
MAIN COMPONENT PARTS MODEL PART NO. PART NAME AND NO. Nozzle tester: 105785-0030 Pressure gauge: 157955-5300 105785-5170 Injection pipes: 157856-5420 157856-5520 157856-5620 157856-5720 Nozzle tester: 105785-0030 10NT 105785-5200 Pressure gauge: 157955-5500 Injection pipes: 157856-0520 157856-6320 Nozzle tester: 105785-0030 105785-5220 Pressure gauge: 157955-5400 Injection pipe: 157856-4420 Nozzle tester: 105785-2010 16NT 105785-6180 Pressure gauge: 157955-5400 Injection pipe: 157856-4420 Nozzle tester: 105785-4050 20NT 105785-7070 Pressure gauge: 157955-5400 Injection pipe: 157858-0720 REMARKS Plunger dia. 10mm 40MPa For vehicle engines Nozzle types: S, T P M141.5, M121.5 M141.5, M121.5 M141.5, M121.5 M141.5, M141.5 Plunger dia.: 10mm 60MPa For vehicle engines Nozzle types: S, T P Not suitable for adjusting two-spring nozzle holders APPLICATION

M141.5, M121.5 M141.5, M141.5 Plunger dia.: 10mm 100MPa M181.5, M181.5 Plunger dia.: 16mm 100MPa M181.5, M181.5 Plunger dia.: 20mm 100MPa M221.5, M261.5 For marine engines Nozzle types: U V For marine engines Nozzle types: T, U V For marine engines Nozzle types: S T

Note: ZEXEL manufactures many other nozzle testers besides the above. The above nozzle testers, however, are the most widely used.

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TESTING EQUIPMENT

INJECTION PIPES FOR NOZZLE TESTERS


Injection pipes used with the nozzle testers are listed below.
INJECTION PIPE PART NO. 157856-0020 157856-0220 157856-0520 157856-4420 157856-4620 157856-4720 157856-5020 157856-5120 157856-5220 157856-5320 157856-5420 157856-5520 157856-5620 157856-5720 157856-5820 157856-5920 157856-6020 157856-6120 157856-6220 157856-6320 157856-6420 157856-6520 157856-6620 157856-7920 INSIDE DIA. OUTSIDE DIA. LENGTH 1.6mm6mm100mm 1.6mm6mm260mm 2mm6mm200mm 3mm8mm100mm 3mm8mm250mm 3mm8mm600mm 3mm8mm620mm 1.6mm6mm230mm 3mm8mm620mm 2mm6mm100mm 2mm6mm267mm 2mm6mm400mm 2mm6mm261mm 2mm6mm267mm 1.6mm6mm130mm 1.6mm6mm410mm 2mm6mm400mm 2mm6mm400mm 3mm8mm295mm 2mm6mm200mm 4mm10mm265mm 4mm10mm600mm 4mm10mm600mm 4mm10mm500mm NUT SIZE M141.5; M141.5 M141.5; M121.5 M141.5; M121.5 M181.5; M181.5 M181.5; M181.5 M181.5; M181.5 M181.5; M221.5 M141.5; M121.5 M181.5; M221.5 M141.5; 9/1618UNF M141.5; M121.5 M141.5; M121.5 M141.5; M121.5 M141.5; M141.5 M141.5; M181.5 M141.5; 9/1618UNF M141.5; M141.5 M141.5; M121.5 M181.5; M181.5 M141.5; M141.5 M221.5; M261.5 M221.5; M261.5 M221.5; M221.5 M221.5; PF1/2" REMARKS Straight Bent Straight Straight Bent Straight Straight Bent Straight Straight Straight Bent Bent Straight Straight Bent Straight Straight Bent Straight Bent Straight Straight Straight

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TESTING EQUIPMENT

INJECTION PIPE PART NO. 157856-8120 157856-8820 157856-9020 157856-9320 157856-9420 157856-9620 157856-9720 157856-9820 157856-9920 157858-0120 157858-0220 157858-0320 157858-0420 157858-0520 157858-0620 157858-0720 157858-0820 157858-0920 157858-1020 157858-1120 157858-1220 157858-1320 157858-1420 157858-1520 157858-1620

INSIDE DIA. OUTSIDE DIA. LENGTH 3mm10mm700mm 4mm10mm280mm 4mm10mm600mm 4mm10mm900mm 4mm10mm1000mm 4mm10mm600mm 3mm10mm450mm 4mm10mm570mm 4mm10mm800mm 1.6mm6mm130mm 1.6mm6mm130mm 3mm8mm130mm 4mm10mm290mm 2mm6mm74mm 3mm8mm74mm 4mm10mm290mm 4mm10mm1020mm 4mm10mm1050mm 4mm10mm1020mm 4mm10mm800mm 4mm10mm145mm 3mm8mm1020mm 3mm8mm300mm 2mm6mm100mm 1.6mm6mm500mm

NUT SIZE M181.5; M272 M221.5; M261.5 M221.5; M261.5 M181.5; M272 M221.5; M272 M221.5; M221.5 M181.5; M272 M181.5; M272 M221.5 M181.5; M181.5 M121.5; M181.5 M181.5; M181.5 M221.5; M261.5 M141.5; M181.5 M181.5; M181.5 M221.5; M261.5 M221.5; M261.5 M221.5; M221.5 M181.5; M221.5 M221.5; M221.5 M221.5; M221.5 M181.5; M221.5 M181.5; M221.5 M141.5; M141.5 M141.5; M181.5 Bent Bent

REMARKS

Straight Bent Straight Straight Bent Bent Straight Straight Straight Straight Bent Straight Straight Bent Straight Straight Straight Bent Straight Straight Straight Straight Straight

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TESTING EQUIPMENT

TIMING CHECKER
(Part No. 105783-0070)
SPECIFICATIONS
Range of measured rotation Distance between reflecting plate and sensor Power supply Power consumption Rating 3006000r/min 1050mm AC100V (50/60Hz) Approx. 20W Continuous

TIMING CHECKER PARTS


NO. PART NO. PART NAME QTY APPLICATION For measuring in-line pump advance angle; voltage: AC100V (50/60Hz); consumption: approx. 20W For measuring in-line pump advance angle (for irradiating reflecting plate) For measuring in-line pump advance angle (for irradiating pump test stand measuring wheel) Component part of timing checker (Part No. 105783-0070) For measuring in-line pump advance angle (for mounting sensor: Part No. 157830-3420) For measuring advance angle of SP, SD timing devices

157830-3320

TIMING CHECKER

157830-3420

SENSOR

157830-3520 LAMP

157842-5920

HOLDER

4/1

157842-5220

HOLDER

4/2

157842-5320 POINTER

4/3

157842-5400 POINTER

For measuring advance angle of SCD timing device

4/4

157842-5520 POINTER

For measuring advance angle of SAZ timing device

4/5

157842-5600 POINTER

For measuring advance angle of SDZ timing device (25mm diameter shaft)

4/6

157842-5700 POINTER

For measuring advance angle of SDZ timing device (30mm diameter shaft)

4/7

157842-5800 POINTER

For measuring advance angle of SPZ timing device

157951-1100 PLATE

For measuring timing advance angle of timing device (to be cut to size)

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TESTING EQUIPMENT

4/1

4/2

4/3

4/4

4/5

4/6

4/7

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TESTING EQUIPMENT

POINTERS AND COUPLINGS


The pointers and couplings listed below are necessary when measuring the advance angle of the timing devices.
TIMING DEVICE TYPE SA SAZ SAZ (gear drive) SBZ (spline drive) SBZ (gear drive) SBZ (tooth drive) SCD (gear drive) SP, SD SPZ SDZ (25mm dia shaft) SDZ (30mm dia shaft) SCDM 20mm dia shaft; gear installed on pump side SCDM 20mm dia shaft; gear installed on pump side SCDM 20mm dia shaft; gear installed on pump side SCDM 20mm dia shaft SCDM 25mm dia shaft SAG SDG SPM 25mm dia shaft; gear installed on pump side SPG SDG POINTER PART NO. 157842-5520 COUPLING PART NO. POSITION OF REFLECTING PLATE Attach to timing device case Attach to pointer Attach to pointer Attach to flyweight holder Attach to flyweight holder Attach to flyweight holder Attach to pointer Attach to pointer Attach to pointer Attach to pointer Attach to pointer Attach to outside face of coupling Attach to outside face of coupling Attach to outside face of coupling Driving device: 105784-0221 10NP, 20NP test bench: 105784-0610 Driving device: 105784-0560 10NP, 20NP test bench: 105784-0590 Driving device: 105784-0570 10NP, 20NP test bench: 105784-0600 Driving devices: 105784-0221, 105784-0531. 10NP, 20NP test benches: 105784-0610, 105784-0620 Driving device: 105784-0580 10NP, 20NP test bench: 105784-0630 Attach clear of the flyweight holder part number Attach clear of the flyweight holder part number Attach clear of the flyweight holder part number REMARKS Attach clear of timing device case part number and caution plate

157842-5520 105784-0180 105784-0110 105784-0150 105784-0160

157842-5400 105784-0190 157842-5320

157842-5800 105784-0170 157842-5600 105784-0121 157842-5700 105784-0130 105784-0511

105784-0511

105784-0511

105784-0511

Attach to outside face of coupling Attach to outside face of coupling Attach to outside face of coupling Attach to outside face of coupling Attach to outside face of coupling Attach to outside face of coupling Attach to outside face of coupling

105784-0521 105784-0511 105784-0521

105784-0521

Driving devices: 105784-0231, 105784-0551. 10NP, 20NP test benches: 105784-0640, 105784-0650

105784-0521 105784-0540

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TESTING EQUIPMENT

REFLECTING PLATE AND COUPLING POSITIONS


SCD SAG, SDG, SPG
Location of reflecting plate Coupling

Location of reflecting plate Timing device

Timing device

Coupling

SP SDD ,
Location of reflecting plate

SCDM, SPM
Location of reflecting plate

Pointer

Timing device

Coupling Timing device

Driving device

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TESTING EQUIPMENT

PRESSURE CONTROL KITS


ANALOG PRESSURE CONTROL KIT (Part No. 105782-0121)
NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 157820-9520 157821-0021 157821-7420 012655-0860 014020-5190 157820-6100 157821-7620 157820-6100 157820-9120 157820-9220 OLD PART NO. PART NAME CYLINDER ASSY BRACKET ASSY PRESSURE GAUGE SCREW WASHER TUBE VACUUM GAUGE TUBE EYE HOSE JOINT QTY 1 1 1 4 4 1 1 1 1 1 For attaching gauge Range: 0250 kPa M50.8; L=8mm 5.510; t=0.8mm 4.56; L=900mm Range: -1000 kPa 4.56; L=900mm For RBD type governor For PG type governor REMARKS

1 6 7

10

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TESTING EQUIPMENT

PRESSURE CONTROL KIT


DIGITAL PRESSURE CONTROL KIT (Part No. 105782-0150)
Digital type

Pressure gauge (Part No. 157821-6900)

Vacuum pump (Part No. 157821-4500)

Range Units Power supply

-760mmHg0 2,000mmHg kPa / mmHg 100V10V (50 / 60Hz) or DC12V

Power supply Oil confirmation

100V10V (50 / 60Hz) Confirm that the oil is within the specified range on the oil level gauge Part no: 157821-5200 Remove the pump drain and supply the specified oil through the drain port.

Specified oil

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TESTING EQUIPMENT

MANUAL CONTROLLERS
NO. 1 1/1 1/2 1/3 2 3 3/1 3/2 3/3 4 4/1 4/2 4/3 PART NO. 407980-2240 407980-2251 407910-5460 407910-5360 407910-3032 407980-2270 407980-2281 407980-2300 407980-2310 105782-8280 105782-8270 407980-2390 407980-2400 OLD PART NO. PART NAME MANUAL CONTROLLER CHECKER WIRE HARNESS WIRE HARNESS MANUAL CONTROLLER MANUAL CONTROLLER CHECKER WIRE HARNESS WIRE HARNESS MANUAL CONTROLLER CHECKER WIRE HARNESS WIRE HARNESS MD-TICS and MITICS (North America) COVEC-F (ISUZU, NISSAN, MAZDA) For GE actuator adjustment Used together with 407980-2281 For NISSAN CD20, TD27 engines COVEC-F (MITSUBISHI) HD-TICS, MD-TICS, MITICS APPLICATION

1 1/2 1/1 1/3

3 3/1

3/2

4 4/1

4/2

3/3

4/3

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TESTING EQUIPMENT

MEMO

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TESTING EQUIPMENT

CONTROL UNITS
NO. 1 2 3 4 PART NO. 407913-1080 407910-2470 407910-3960 407915-0590 407980-4340 OLD PART NO. PART NAME CONTROL UNIT CONTROL UNIT CONTROL UNIT CONTROL UNIT SWITCH BOX COVEC-T RED (15mm type) RED (19mm type) RED APPLICATION

Control unit

Switch box

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TESTING EQUIPMENT

MEMO

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TESTING EQUIPMENT

MEMO

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SPECIALTOOLS FOR DISASSEMBL AND REASSEMBL Y Y

Page
NOZZLE CLEANING TOOLS PE(S)-A, -AD, -MD TYPE INJECTION PUMPS PE(S)-P TYPE INJECTION PUMP PE(S)-ZW(X) TYPE INJECTION PUMP PES-ZWY TYPE INJECTION PUMP HD-TICS TYPE INJECTION PUMPS (TYPES , & ) MD-TICS TYPE INJECTION PUMP MITICS TYPE INJECTION PUMP VE TYPE INJECTION PUMP VE (COVEC-F) TYPE INJECTION PUMP VE TYPE INJECTION PUMP BOOST COMPENSATOR PFR TYPE INJECTION PUMP PFR1KX TYPE INJECTION PUMP RLD TYPE MECHANICAL GOVERNOR RLD-J TYPE MECHANICAL GOVERNOR RLD-L TYPE MECHANICAL GOVERNOR RLD-M TYPE MECHANICAL GOVERNOR RSV TYPE MECHANICAL GOVERNOR RFD(K) TYPE MECHANICAL GOVERNOR RED & TYPE ELECTRONIC GOVERNORS RHD TYPE MECHANICAL GOVERNOR TIMING DEVICES (SA, SCD, SDZ, SD, SBZ, SP, SBZ-A, SA-B, SDG, SDDG, SAG, SPG, SCDM, SPM) ADDITIONAL TIMING DEVICE TOOLS VARIABLE TIMERS FLANGE INSERTER FOR TIMING DEVICES NOZZLES AND NOZZLE HOLDERS SLEEVE INSERTERS OIL SEAL INSERTERS TAPPET HOLDERS TAPPET INSERTERS TAPPET CLAMPS EXTRACTORS 30 32 36 40 42 44 48 52 56 58 60 61 61 62 64 66 67 68 69 70 71 72 86 87 88 90 91 91 92 93 94 96

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

MEMO

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

NOZZLE CLEANING TOOLS


(Part No. 105789-0010)
NO. 1 2 3 4 5 6 6/1 6/2 6/3 6/4 6/5 7 PART NO. 157890-1100 157890-1220 157890-1400 157890-1500 157890-1600 157890-2120 157890-2100 157890-2200 157890-2300 157890-2400 157890-2500 157890-3120 OLD PART NO. PART NAME BRUSH SCRAPER CLEANING BAR SCRAPER SCRAPER NEEDLE CLEANER BAR BAR BAR BAR BAR HOLDER QTY 1 1 1 1 1 1 1 3 3 3 3 1 APPLICATION For cleaning outside of nozzle body (0.2mm diameter brass wire) For cleaning nozzle body oil chamber For cleaning needle valve tip (white beech wood) For cleaning DN, DL type nozzle body valve seats For cleaning DLL type nozzle body valve seat For cleaning injection hole of pintle, throttle nozzles For cleaning tool injection hole For 1.0mm diameter hole For 1.5mm diameter hole For 2.0mm diameter hole For 0.8mm diameter hole For cleaning injection hole of hole nozzles (includes 18 different diameter needles)

The holder (157890-3120) contains 18 needles of different diameters. Besides the above listed tools, the following tools are necessary for cleaning the DN-PD and DLLA-P type small nozzles.
NO. 1 2 PART NO. 157890-6200 157890-6320 OLD PART NO. PART NAME SCRAPER SCRAPER QTY 1 1 APPLICATION For cleaning valve seat of DN-PD and DLLA-P nozzles For cleaning valve seat of DN-PD and DLLA-P nozzles

For service, 10-piece sets are available, as shown in the following table.
NEEDLE DIA. (mm) 0.18 0.20 0.25 0.30 0.35 0.40 0.50 0.15 0.13 PART NO. FOR 10-PIECE SET 157891-3120 157891-3220 157891-3320 157891-3420 157891-3520 157891-3620 157891-3720 157891-3820 157891-3920 NEEDLE DIA. (mm) 0.23 0.32 0.45 0.55 0.60 0.70 0.75 0.27 0.28 PART NO. FOR 10-PIECE SET 157891-4120 157891-4220 157891-4320 157891-4420 157891-4520 157891-4620 157891-4720 157891-4820 157891-4920

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

6/1

6/2

6/3

6/4

6/5

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

PE(S)-A, -AD, -MD TYPE INJECTION PUMPS


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. 157944-8521 157944-7820 157944-8720 157910-0300 157910-1120 157911-2100 157913-0100 157913-3120 157914-0100 157914-0200 157914-0300 157914-0500 157915-0100 157915-0300 157915-4221 157916-2620 157916-5420 157920-0320 157921-0120 157921-4120 157925-0120 157925-4120 157926-0120 157926-7621 157926-5821 157931-2501 157931-6120 157920-5300 157920-5400 157921-5620 157931-2501 157927-2220 157931-2501 157925-0520 157925-6520 157931-2500 157921-3020 157931-7320 157931-2100 OLD PART NO. 157944-8520 PART NAME UNIVERSAL VISE BRACKET BRACKET RATCHET HANDLE L-SHAPED HANDLE SPANNER BOX WRENCH BOX WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH WRENCH WRENCH WRENCH WRENCH SPANNER EXTRACTOR TAPPET INSERTER PLUNGER EXTRACTOR BEARING EXTRACTOR BEARING EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR TAPPET HOLDER CLAMP OIL SEAL GUIDE OIL SEAL GUIDE PLUNGER EXTRACTOR TAPPET HOLDER TAPPET INSERTER TAPPET HOLDER EXTRACTOR EXTRACTOR QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling & reassembling pump (for fixing brackets 157944-7820, 157944-8720) For mounting PES-A, -AD, -MD pumps in universal vise (used together with bracket: 157944-8720) For mounting PE-A, -AD, -MD pumps in universal vise Used together with socket wrench and special wrench Used together with socket wrench and special wrench For removing and installing RQ and pneumatic governor link fixing bolt and nut (SW9mm) For removing and installing in-line pump supply pump fixing nut (SW10mm) For adjusting full-load stopper bolt of RSV, RSUV governors (SW10mm) For removing and attaching round nut of SA, SCD timers (SW14mm) For removing and attaching standard nuts and bolts (SW17mm) For tightening extractor bolts (SW19mm) For removing and installing PE pump delivery valve holder (SW22mm) For removing and installing RLD, RSV, RAD, RFD governor flyweight fixing nut (2.9mm wide tooth) For removing and installing SA, SCD timing device fixing nut (5.9mm wide tooth) For adjusting pneumatic governor spring guide assy For RSV, RAD, RFD governor idling and torque control adjustment (SW22mm and 3mm wide tooth) For fixing SA timing device and pump coupling (10mm and 12mm wide grooves) For removing delivery valve (M12x1.0) For inserting tappet For inserting plunger (bolt-type tappet adjustment) For removing PE-A pump bearing outer race (collet diameter 32.5mm) For PE-A pump bearing inner race (camshaft diameter: 17mm) For removing PE-A pump control rack sleeve & installing delivery valve gasket For removing coupling (M36x1.5) For removing PE-A pump with SA, SCD and SAG timing devices (M24x1.5) For holding PE-A high-speed type pump tappet (2.3mm dia. pin) For clamping PE-A pump tappet (tappet24) For protecting camshaft oil seal (17mm) For protecting camshaft oil seal (20mm) For inserting plunger (shim-type tappet adjustment) For holding PE-A high-speed type pump tappet (2.3mm dia. pin) For removing and installing PE(S)-AD pump tappets For holding PE-A high-speed type pump tappet (2.3mm dia. pin) For removing PE-A pump bearing outer race (collet dia. 37.7mm) For PE-AD pump bearing inner race (camshaft: dia. 20mm)

one for each cylinder

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


NO. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART NO. 105782-4200 105782-4130 157914-2400 157926-6921 157926-7021 157917-3820 157914-0900 157925-8120 157925-9120 157925-9300 157925-9500 157925-9600 157925-9700 157921-6120 157926-9320 157912-2620 157912-2720 OLD PART NO. PART NAME MEASURING DEVICE MEASURING DEVICE SOCKET WRENCH 157926-6920 EXTRACTOR 157926-7220 EXTRACTOR SPANNER SOCKET WRENCH GUIDE GUIDE ROD PUSH ROD BUSH HOLDER PLUNGER EXTRACTOR EXTRACTOR WRENCH WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For measuring camshaft end play of PE(S)-A, -AD, -MD pumps (17mm dia. camshaft) For measuring camshaft end play of PE(S)-A, -AD, -MD pumps (20mm dia. camshaft) For removing and installing SCDM timer fixing nut (SW12mm) For removing SCDM type timing devices (M22x1.5) For removing SP type timing devices (M32x1.5) For holding SAG, SD timing devices (screw center pitch: 72mm and 85mm) For removing and installing PE pump (SW32mm) For installing bearing outer race For installing bearing inner race (for 17mm dia. camshaft) For inserting governor side bearing inner race For inserting bearing inner race For inserting bearing inner race For inserting bearing inner race For inserting plunger For removing governor flyweight (M20x1.5) For removing laminated coupling (SW14mm) For removing laminated coupling (SW17mm)

- 33 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 34 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


41 42 43 44 45

46

47

48

49

50

51

52

- 35 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

PE(S)-P TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. 157944-8521 157944-9421 157944-8620 105792-0030 105792-0000 105782-4140 105782-4380 157915-6500 157916-4821 157923-9620 157920-5300 157920-5500 157927-1300 157920-7720 157920-9900 157925-2020 157925-7120 157926-7621 157926-5821 157926-9121 157931-8400 157927-1400 157944-3521 157921-8900 157914-0500 157931-8500 157922-4721 157921-5620 157914-0200 157914-0300 157916-9520 157917-3920 157926-7221 157926-7421 157916-2800 157931-4800 157931-4700 157921-8020 OLD PART NO. 157944-8520 PART NAME UNIVERSAL VISE QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling & reassembling pump (for fixing brackets 157944-9421, 157944-8620) For mounting PES-P pump in universal vise (used together with bracket 157944-8620) For mounting PE-P pump in universal vise For removing plunger block For inserting O-ring (into pump housing) For measuring camshaft end play of PE(S)-P pumps (25mm dia. camshaft) For measuring camshaft end play of PE(S)-P pumps (30mm dia. camshaft) For removing and installing PE(S)-P pump rack bush fixing screw (4.9mm wide tooth) For fixing SP timing device and PE(S)-P pump couplings (12mm and 14mm wide grooves) For removing and installing PE(S)6P pump tappet assy For protecting camshaft oil seal lip of PE(S)-P pumps (17mm) For protecting camshaft oil seal lip of PE(S)-P pumps (25mm) For protecting camshaft oil seal lip of PE(S)-P pumps (30mm) For removing PE(S)-P pump bearing cover (used together with bracket Part No. 157920-9900) For removing PE(S)-P pump bearing cover (used together with extractor Part No. 157920-7720) For removing PE-P pump bearing outer race (collet dia. 40.6mm) For removing PE-P pump bearing inner race (25mm dia. camshaft) For removing PE-P pump coupling (M36x1.5) For removing PE-P pump with SA timing device (M24x1.5) For removing governor and PE-P pump coupling (M45x1.5) For holding PE-P pump tappet (for 10mm camshaft lift) Taper gauge for mounting camshaft of PE(S)-P pumps (25 & 30mm diameters) For disassembling & reassembling PE(S)-P pump plunger block For removing and installing PE(S)8P to 12P pump tappet assy For removing and installing PE pump delivery valve holder (SW22mm) For holding PE-P pump tappet (for 11mm camshaft lift) For inserting PE-P pump plunger For inserting PE(S)-P pump plunger (shim-type tappet adjustment) For removing round nut (SW17) For removing round nut (SW19) For preventing variable timing device rotation For holding SAG, SD timing devices (screw center pitches: 95mm and 100mm) For removing SP timing devices (M26x1.5) For removing SPM timing devices (M30x1.5) For removing and installing SP timing device round nut (SW19mm)

157944-9420 BRACKET BRACKET EXTRACTOR O-RING INSERTER MEASURING DEVICE MEASURING DEVICE SPECIAL WRENCH SPECIAL WRENCH TAPPET INSERTER OIL SEAL GUIDE OIL SEAL GUIDE OIL SEAL GUIDE EXTRACTOR BRACKET BEARING EXTRACTOR BEARING EXTRACTOR EXTRACTOR 157926-6220 EXTRACTOR EXTRACTOR TAPPET HOLDER PLATE 157944-3520 PLATE SHAFT SOCKET WRENCH TAPPET HOLDER PLUNGER INSERTER PLUNGER INSERTER SOCKET WRENCH SOCKET WRENCH SPECIAL WRENCH SPECIAL WRENCH 157926-7220 EXTRACTOR 157926-7420 EXTRACTOR BOX WRENCH

one for each cylinder

- 36 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


NO. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 PART NO. 157916-2900 157915-0100 157915-0200 157915-0300 157910-1120 157914-0900 157991-0200 157992-2700 157954-1001 157992-1500 157992-1600 157931-8600 157923-8800 157925-0720 157929-0220 157929-0020 157926-9320 157926-9820 157992-3200 157992-3300 157923-8620 157912-2720 157912-2820 157931-6921 157931-4800 OLD PART NO. PART NAME BOX WRENCH WRENCH WRENCH WRENCH HANDLE SOCKET WRENCH SLEEVE INSERTER SLEEVE INSERTER DIAL GAUGE INSERTER CAP TAPPET HOLDER GUIDE BEARING EXTRACTOR BEARING EXTRACTOR BEARING EXTRACTOR EXTRACTOR EXTRACTOR SLEEVE SLEEVE HOOK WRENCH WRENCH CLAMP QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For removing and installing SP timing device round nut (SW17mm) For removing and installing RLD, RSV, RAD, RFD governor flyweight fixing nut (2.9mm wide tooth) For removing and installing RQ governor flyweight assy fixing nut (3.9mm wide tooth) For removing and installing SA, SCD timer fixing nut (5.9mm wide tooth) Used together with socket wrench and special wrench For removing and installing supply pump plug (SW 32mm) For press-fitting camshaft sleeve (25mm dia. camshaft) For press-fitting camshaft sleeve (30mm dia. camshaft) For measuring camshaft axial play For installing snap-ring to plunger barrel (used together with cap: 157992-1600) For protecting O-ring groove of plunger barrel (used when installing snap-ring) For holding tappet (for 12mm camshaft lift) Guide tool for bottom housing plug For removing PE-P pump bearing outer race (collet diameter 51.5mm) For removing PE-P pump drive side bearing inner race (30mm dia. camshaft) For removing PE-P pump governor side bearing inner race (30mm dia. camshaft) For removing governor flyweight (M201.5) For removing governor flyweight (M181.0) For drive side oil seal guide (25mm dia. camshaft) For drive side oil seal guide (30mm dia. camshaft) For removing and installing PE(S)8P to 12P pump tappet assy For removing laminated coupling (SW17mm) For removing laminated coupling (SW19mm) For clamping tappet

one for each cylinder

- 37 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 38 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


41 42 43 44 45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

- 39 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

PE(S)-ZW(X) TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. 157944-8521 157944-8620 157945-0121 157931-7800 157916-4821 157914-2000 157914-1400 157926-6120 157915-6320 157931-6921 157923-9720 157921-5220 157929-0321 157842-6222 157825-3900 157925-1820 105782-4380 157915-0300 157914-1700 157923-5520 157926-9320 157931-9100 157920-7720 157843-2722 105782-4140 157931-6920 157922-1720 157916-4820 OLD PART NO. 157944-8520 PART NAME UNIVERSAL VISE BRACKET BRACKET TAPPET HOLDER HANDLE SOCKET WRENCH SOCKET WRENCH EXTRACTOR WRENCH CLAMP TAPPET INSERTER PLUNGER EXTRACTOR 157929-0320 EXTRACTOR 157842-6221 COUPLING PLATE BEARING EXTRACTOR MEASURING DEVICE WRENCH SOCKET WRENCH EXTRACTOR 157926-6220 EXTRACTOR TAPPET HOLDER EXTRACTOR 157843-2721 COUPLING MEASURING DEVICE QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling & reassembling pump (for fixing brackets 157944-8620, 157945-0121) For mounting PE-ZW(X) pump in universal vise For fixing PES-ZW(X) type pump (used together with bracket: 157944-8620) For holding tappet (12mm camshaft lift) For preventing camshaft rotation For removing and installing delivery valve holder (SW32mm) For removing pump drive gear's locknut (SW30mm) For removing RSUV governor's gear For removing and installing bottom plug For clamping tappet For removing and installing tappet For extracting and installing plunger For removing PES-ZW(X) pump's drive gear For holding camshaft (for 25mm dia. camshaft; used together with handle 157916-4821) For removing bearing's inner race For removing bearing's outer race (collet dia. 57.5mm) For measuring camshaft end play (30mm dia. camshaft) For removing and installing flyweight's roundnut For removing governor gear's fixing nut (SW27mm) For removing governor gear shaft For removing flyweight For holding the tappet (13mm camshaft lift) For removing bearing cover For holding camshaft (for 30mm dia. camshaft; used together with handle 157916-4821) For measuring camshaft end play (25mm dia. camshaft)

one for each cylinder

- 40 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

- 41 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

PE-ZWY TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. 157944-8521 157944-8620 157945-0720 105792-0050 105782-4351 157923-9720 157843-8821 157920-7720 157925-1820 157825-3900 157916-4821 157931-8800 157926-8321 157945-0520 157914-0800 157914-0500 157922-1620 157924-4220 157915-0300 157926-5821 157914-1700 157926-9121 157923-5520 157910-1120 157931-6921 157828-7200 157917-4020 157931-7500 OLD PART NO. 157944-8520 PART NAME UNIVERSAL VISE BRACKET BRACKET EXTRACTOR 105782-4350 MEASURING DEVICE 157922-1720 TAPPET INSERTER COUPLING EXTRACTOR BEARING EXTRACTOR PLATE WRENCH TAPPET HOLDER QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling & reassembling pump (for fixing brackets 157944-8620, 157945-0720) For mounting pump on universal vise For fixing pump (used together with bracket: 157944-8620) For removing plunger block For measuring camshaft end play (35mm dia. camshaft) For removing and installing tappet Used for turning pump camshaft (35mm dia. camshaft) For removing pump bearing cover (used together with bracket Part No. 157920-9900) For removing bearing's outer race (collet dia. 57.5mm) For removing bearing's inner race For holding camshaft For holding tappet For removing pump side coupling For disassembling plunger block For removing PE-Z pump delivery valve holder (SW32mm) For removing and installing plunger block locknut (SW22mm) For inserting plunger For removing control pinion and upper spring seat For removing and installing flyweight's roundnut For removing RSUV governor flyweight (M24x1.5) For removing governor gear fixing nut (SW27mm) For removing governor and PE-Z pump coupling (M45x1.5) For removing governor drive shaft Used together with socket wrench and special wrench For clamping tappet Taper gauge for mounting camshaft For holding coupling

157926-8320 EXTRACTOR PLATE SOCKET WRENCH SOCKET WRENCH PLUNGER INSERTER GUIDE WRENCH 157926-6220 EXTRACTOR SOCKET WRENCH EXTRACTOR EXTRACTOR HANDLE CLAMP PLATE SPECIAL WRENCH

one for each cylinder

- 42 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

- 43 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

HD-TICS TYPE INJECTION PUMPS (TYPES , & )


QTY NO. PART NO. OLD PART NO. PART NAME APPLICATION

() () ()
1 2/1 2/2 2/3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 157944-8521 157945-1301 157945-1201 157945-2320 157944-9421 157912-2720 157912-2820 157917-3920 157926-9121 157926-2320 157926-9220 157912-2320 157843-2722 157916-4821 157913-0100 157913-6000 157931-8600 157931-9300 157920-7720 157921-8900 157926-1000 157923-9620 157931-6921 157921-5620 157922-4721 157915-6500 105792-0030 157915-9000 157929-0220 157929-0020 157925-0720 157944-3521 UNIVERSAL VISE BRACKET BRACKET BOLT ASSY BRACKET WRENCH WRENCH SPANNER EXTRACTOR EXTRACTOR EXTRACTOR SPANNER COUPLING WRENCH WRENCH WRENCH TAPPET HOLDER TAPPET HOLDER EXTRACTOR SHAFT PUSH ROD TAPPET INSERTER CLAMP PLUNGER INSERTER PLUNGER INSERTER SPECIAL WRENCH EXTRACTOR WRENCH EXTRACTOR EXTRACTOR EXTRACTOR PLATE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 For disassembling & reassemblimg pump (for fixing brackets 157945-1201, -1301) For mounting base type pump in universal vise For mounting base type pump in universal vise For mounting pump in universal vise (M10x1.5; L=90mm; SW17mm) For mounting flange type pump in universal vise (used together with brackets: 157945-1201, -1301) For removing laminated coupling (SW17mm) For removing laminated coupling (SW19mm) For timing device and coupling For removing pump side coupling (M45x1.5) For removing pump side coupling (M45x1.5) For removing timer and pump side coupling (M56x1.5) For rack sensor For fixing pump For fixing SP timing device and pump couplings (12mm and 14mm wide grooves) For removing and installing in-line pump supply pump fixing nut (SW10mm) For removing and installing screw bushing (at timing rod) For holding tappet (for 14mm camshaft lift; cam base32) For holding tappet (for 16mm camshaft lift; cam base32) For removing HD-TICS pump bearing cover (used together with bracket Part No. 157920-9900) For removing and installing pump tappet assy (8 - 12 cylinders) For removing bottom plugs For removing and installing tappet For clamping tappet (tappet38) For inserting plunger (shim-type tappet adjustment) For removing and installing plunger For removing and installing rack bush fixing screw (4.9mm wide tooth) For removing plunger block For removing and installing screw bushing (at control rack) For removing drive side bearing inner race For removing governor side bearing inner race For removing bearing outer race (collet dia. 51.5mm) For disassembling & reassembling plunger block

one for each cylinder

- 44 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


QTY NO. PART NO. OLD PART NO. PART NAME APPLICATION

() () ()
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 157922-3800 157923-8100 157922-3700 157922-3920 157927-1400 105782-4380 157992-3300 157992-2700 157923-8800 157915-8700 157915-8800 157915-8900 157923-8620 157920-5300 157929-2320 157914-0500 157926-9320 157926-9820 157912-2900 O-RING GUIDE O-RING GUIDE O-RING GUIDE PLUNGER GUIDE PLATE MEASURING DEVICE SLEEVE SLEEVE INSERTER GUIDE WRENCH WRENCH WRENCH HOOK OIL SEAL GUIDE WRENCH SOCKET WRENCH EXTRACTOR EXTRACTOR SPANNER 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 For removing and installing plunger barrel's upper O-ring For removing and installing plunger barrel's upper O-ring For removing and installing plunger barrel's lower O-ring Center guide for timing sleeve For confirming camshaft position For measuring camshaft end play (30mm diameter camshaft) For oil seal guide (drive side) For pressfitting camshaft sleeve (30mm diameter camshaft) Guide tool for bottom housing plug For removing U-shaped link fixing screw (SW 4mm) For removing and installing starting advance mechanism's U-shaped link fixing bolts (SW5mm) For removing philips head screw For removing and installing tappet (8 - 12 cylinders) For protecting camshaft oil seal lip of pump (17mm) For removing front plug For removing and installing delivery valve holder (SW22mm) For removing governor flyweight (M201.5) For removing governor flyweight (M181.0) For removing and installing rack sensor core

- 45 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2/1 2/2 2/3 3

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

- 46 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


39 40 41 42 43

44

45

46

47

48

49

- 47 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

MD-TICS TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART NO. 157944-8521 157944-8620 157944-8720 157945-1021 157917-3820 157917-3920 157926-7421 157926-7021 157926-7621 157926-8621 157926-9121 157916-5420 157923-9820 157931-8700 157931-7120 157921-4120 157921-5620 157925-2020 157929-0920 105792-0030 157944-3521 157922-9600 157922-9700 157922-9020 157992-3200 157991-0200 105782-4140 157915-9000 157913-6000 157922-9300 157922-9200 157922-9100 157926-1000 157922-9500 157922-7720 157922-8420 157929-0520 157912-2720 157912-2820 157914-0500 OLD PART NO. 157944-8520 PART NAME UNIVERSAL VISE BRACKET BRACKET BRACKET SPANNER SPANNER EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR SPANNER TAPPET INSERTER TAPPET HOLDER CLAMP PLUNGER INSERTER EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR PLATE O-RING GUIDE O-RING GUIDE PLUNGER GUIDE SLEEVE SLEEVE INSERTER MEASURING DEVICE SPECIAL WRENCH SPECIAL WRENCH GRIP GUIDE PIN GUIDE PUSH ROD GUIDE PUSH ROD PUSH ROD PUSH ROD WRENCH WRENCH SOCKET WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling and reassembling pump (for fixing brackets 157944-8620, 157944-8720) For fixing flange type pump in universal vise For fixing base type pump in universal vise For fixing flange type pump in universal vise (used together with bracket: 157944-8620) For preventing coupling rotation For preventing coupling rotation For removing SPM timer and coupling (M30x1.5) For removing SPG timer (M32x1.5) For removing coupling (M36x1.5) For removing coupling (M42x1.5) For removing coupling (M45x1.5) For preventing coupling rotation For removing and installing tappets For supporting tappets For removing and installing tappets For removing and installing plungers For removing and installing control sleeve and upper spring seats For removing bearing's outer race For removing bearing's inner race For removing plunger block For disassembling plunger block assembly For removing and installing plunger barrel's lower O-ring For removing and installing plunger barrel's upper O-ring For inserting plungers For protecting oil seal lip (shaft dia: 25mm For pressfitting camshaft sleeve (shaft dia: 25mm) For measuring camshaft end play (shaft dia: 25mm) For removing and installing screw bushing (at control rack) For removing and installing screw bushing (at timing rod) For removing and installing timing rod For pressfitting timing rod bushing For pressfitting timing rod bearing For removing bottom plugs For pressfitting bottom plugs For pressfitting rod bushing (for right hand governor) For pressfitting rod bushing (for left hand governor) For pressfitting outer ring bushing For loosening 17mm nut For loosening 19mm nut For removing and installing delivery valve holders (SW22mm)

- 48 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


NO. 41 42 43 44 45 46 47 48 49 50 51 PART NO. 157842-6222 157927-1400 157920-5300 157926-9320 157926-9820 157917-3321 157913-0100 157915-8700 157915-8800 157915-8900 157912-2900 OLD PART NO. PART NAME COUPLING PLATE OIL SEAL GUIDE EXTRACTOR EXTRACTOR WRENCH WRENCH WRENCH WRENCH WRENCH SPANNER QTY 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling and reassembling injection pump (shaft dia: 25mm) For confirming camshaft position For protecting oil seal lip (shaft dia. 17mm) For removing governor flyweight (M201.5) For removing governor flyweight (M181.0) For preventing coupling rotation For removing and installing in-line pump supply pump fixing nut (SW10mm) For removing U-shaped link fixing screws (SW4mm) For removing and installing starting advance mechanism's Ushaped link fixing bolt (SW5mm) For removing phillips head screw For removing and installing rack sensor core

- 49 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 50 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


41 42 43 44 45

46

47

48

49

50

51

- 51 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

MITICS TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART NO. 157944-8521 157944-8620 157945-1021 157926-7421 157916-5420 157923-9820 157931-8700 157931-7120 157921-4120 157921-5620 157925-2020 157929-0920 105792-0030 157944-3521 157922-9600 157922-9700 157922-9020 157992-3200 105782-4140 157915-9000 157913-6000 157922-9300 157922-9100 157926-1000 157922-9500 157914-0500 157842-6222 157927-1400 157917-3321 157917-3220 157922-9200 157922-8420 157929-0520 157991-0200 157915-8700 157915-8800 157912-2900 157913-0100 157914-3500 157927-3720 OLD PART NO. PART NAME UNIVERSAL VISE BRACKET BRACKET EXTRACTOR SPANNER TAPPET INSERTER TAPPET HOLDER CLAMP PLUNGER INSERTER EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR PLATE O-RING GUIDE O-RING GUIDE PLUNGER GUIDE SLEEVE MEASURING DEVICE SPECIAL WRENCH SPECIAL WRENCH GRIP GUIDE PUSH ROD GUIDE SOCKET WRENCH 157842-6221 COUPLING PLATE WRENCH WRENCH GUIDE PIN PUSH ROD ASSEMBLY PUSH ROD ASSEMBLY SLEEVE INSERTER WRENCH WRENCH SPANNER WRENCH SOCKET WRENCH CASE QTY 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling and reassembling pump (for fixing bracket 157944-8620) For mounting pump in universal vise For fixing drive side (used together with bracket: 157944-8620) For removing coupling (M30x1.5) For preventing coupling rotation (10mm and 12mm wide grooves) For removing and installing tappet For supporting tappet (for 12mm camshaft lift; cam base34) For clamping tappet For inserting plunger For inserting control sleeve and upper spring seat For removing bearing outer race (collet diameter 40.6mm) For removing bearing inner race For removing plunger block For disassembling and reassembling plunger block For removing and installing plunger barrel's lower O-ring For removing and installing plunger barrel's upper O-ring For installing plunger For protecting oil seal lip (25mm shaft diameter) For measuring camshaft (25mm dia. camshaft) For removing and installing screw bushing (at control rack) For removing and installing screw bushing (at timing rod) For removing and installing timing rod For pressfitting timing rod bushing For removing bottom plugs For pressfitting bottom plugs For removing and installing delivery valve holder (SW22mm) Used for adjustment (25mm diameter camshaft) For confirming camshaft position For preventing coupling rotation For preventing drive side gear rotation (for small module gear) For pressfitting timing rod bushing For pressfitting control rack bushing (for left hand governor) For pressfitting bearing outer race For pressfitting camshaft sleeve (25mm diameter camshaft) For removing U-shaped link fixing screws (SW4mm bolt) For removing and installing starting advance mechanism's Ushaped link fixing bolts (SW5mm) For removing and installing rack sensor core For removing and installing in-line pump supply pump fixing nut (SW10mm) For removing and installing outer coupling shaft (SW14mm) For storing magnet coupling

- 52 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


NO. 41 42 43 44 45 46 47 48 PART NO. 157914-3400 157915-9100 157927-3420 157927-3220 157927-3900 157932-0820 157917-3720 157915-8900 OLD PART NO. PART NAME SOCKET WRENCH WRENCH PLUG INSERTER BLOCK GAUGE GAUGE GUIDE WRENCH WRENCH QTY 1 1 1 1 1 1 1 1 APPLICATION For removing and installing solenoid switch fixing nut (SW27mm) For removing and installing minimum stopper fixing nut For pressfitting minimum stopper plug For measuring magnet coupling ball position Used together with block gauge (Part No. 157927-3220) For drive side flange cover installation For preventing drive side gear rotation (for large module gear) For removing philips head screw

- 53 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 54 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


41 42 43 44 45

46

47

48

- 55 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

VE TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. 157944-8521 157944-7920 157944-7200 010010-2200 157829-0420 157829-1100 157829-0720 157914-2500 157913-7000 157914-2700 157829-5420 157915-2620 157914-1100 157922-0900 157922-1000 157922-1100 157925-2420 157925-2720 157829-7520 157829-7620 157829-8621 157841-9201 157829-3520 157954-3601 157844-1020 105782-4130 105782-4200 157954-4101 OLD PART NO. 157944-8520 PART NAME UNIVERSAL VISE BRACKET BRACKET BOLT MEASURING DEVICE BLOCK GAUGE INSERTER SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH FEED PUMP HOLDER ADJUSTING DEVICE SOCKET WRENCH OIL SEAL GUIDE OIL SEAL GUIDE OIL SEAL GUIDE OIL SEAL EXTRACTOR OIL SEAL EXTRACTOR BLOCK GAUGE BLOCK GAUGE 157829-8620 MEASURING DEVICE 157841-9200 HOLDER MEASURING DEVICE 157954-3600 DIAL GAUGE HOLDER MEASURING DEVICE MEASURING DEVICE 157954-4100 DIAL GAUGE QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling and reassembling pump (for fixing brackets 157944-7200, 157944-7920) For mounting pump For mounting pump in universal vise For fixing bracket (157944-7200) For adjusting "KF" and "K" dimensions (Iess dial gauge) For measuring "MS" dimension (used for setting governor lever position) For mounting control shaft (M6x1) For tightening head plug For removing and installing regulating valve For removing and installing pivot bolt for supporting governor lever For removing and installing feed pump For adjusting and tightening governor shaft (SW5mm; 3.5mm wide tooth) For removing and installing delivery valve holder (SW14mm) For protecting driveshaft oil seal (17mm dia driveshaft) For protecting driveshaft oil seal (20mm dia driveshaft) For protecting driveshaft oil seal (20mm dia long stem driveshaft) For removing oil seal (shaft diameter 17mm) For removing oil seal (shaft diameter 20mm) For measuring "MS" dimension of boost compensator lever For adjusting boost compensator lever position For measuring "MS" dimension (left-hand thread M10x1) For measuring "MS" dimension (right-hand thread M10x1) For measuring "MS" dimension (dial gauge Part No. 1579544101). Used together with measuring device 157829-8621 or 157841-9201 For measuring "KF" and "K" dimension; measuring range: 0-10mm (x0.01mm) For measuring pump housing plain bearing wear (used togerther with dial gauge 157954-4101) For measuring pump housing plain bearing wear (20mm diameter driveshaft) For measuring pump housing plain bearing wear (17mm diameter driveshaft) For measuring pump housing plain bearing wear; measuring range: 0-4mm (x0.01mm)

Note: Key nos 5 to 20 are included in the special VE pump tool kit (105790-6040). Key no 28 is included with key no 23 (measuring device: 157829-3520).

- 56 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

- 57 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

VE (COVEC-F) TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 157944-8521 157944-7920 157944-7200 010010-2200 157829-0420 157914-2500 157913-7000 157829-5420 157914-1100 157922-0900 157922-1100 157925-2420 157925-2720 157954-3601 157844-1020 105782-4130 105782-4200 157954-4101 OLD PART NO. 157944-8520 PART NAME UNIVERSAL VISE BRACKET BRACKET BOLT MEASURING DEVICE SOCKET WRENCH SOCKET WRENCH FEED PUMP HOLDER SOCKET WRENCH OIL SEAL GUIDE OIL SEAL GUIDE OIL SEAL EXTRACTOR OIL SEAL EXTRACTOR 157954-3600 DIAL GAUGE HOLDER MEASURING DEVICE MEASURING DEVICE 157954-4100 DIAL GAUGE QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling and reassembling pump (for fixing brackets 157944-7200, 157944-7920) For mounting pump For mounting pump in universal vise For fixing bracket (157944-7200) For adjusting "KF" and "K" dimensions (Iess dial gauge) For tightening head plug For removing and installing regulating valve For removing and installing feed pump For removing and installing delivery valve holder (SW14mm) For protecting driveshaft oil seal (17mm dia driveshaft) For protecting driveshaft oil seal (20mm dia long stem driveshaft) For removing oil seal (shaft diameter 17mm) For removing oil seal (shaft diameter 20mm) For measuring "KF" and "K" dimensions; measuring range: 0-10mm (x0.01mm) For measuring driveshaft clearance (used together with dial gauge 157954-4101) For measuring driveshaft end play (20mm diameter driveshaft) For measuring driveshaft end play (17mm diameter driveshaft) For measuring drive shaft clearance; measuring range: 0-4mm (x0.01mm)

Note: Key nos 5 to 13 are included in the special VE pump tool kit (105790-6040).

- 58 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

11

12

13

14

15

16

17

18

- 59 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

VE TYPE INJECTION PUMP BOOST COMPENSATOR (BCS)


NO. 1 2 3 4 PART NO. 157845-6200 157829-9700 157829-7620 157844-4220 OLD PART NO. PART NAME QTY 1 1 1 1 For removing BCS lever For fixing screw bushing For adjusting VE pump boost compensator lever position For adjusting diaphragm mounting position APPLICATION 157844-4400 EXTRACTOR GUIDE PIN BLOCK GAUGE COVER

- 60 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

PFR TYPE INJECTION PUMP


QTY NO. PART NO. OLD PART NO. PART NAME MD 1 2 3 4 5 6 157914-1500 157914-2900 157915-8101 157915-8200 157928-2600 157914-3100 157915-8100 SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH PINCETTE SOCKET WRENCH 1 1 1 1 1 1 1 KD 1 KX 1 For removing and installing delivery valve holder (SW19mm) For removing and installing delivery valve holder (SW17mm) For removing and installing sleeve flange fixing bolt (star shaped) For removing and installing sleeve flange fixing bolt (width across flats: 5mm) For removing and installing control sleeves, plunger, etc. For removing and installing sleeve flanges, fixing bolts APPLICATION

PFR1KX TYPE INJECTION PUMP


NO. 1 PART NO. 157920-6400 OLD PART NO. PIN PART NAME QTY 1 APPLICATION For removing delivery valve seat (M6x1)

- 61 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

RLD TYPE MECHANICAL GOVERNOR


NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 157915-0100 157926-9320 157913-5321 157913-5402 157914-2400 157913-3620 157923-7900 157923-7300 157923-6001 157913-3520 157927-2700 OLD PART NO. PART NAME WRENCH 157926-5110 EXTRACTOR 157913-5320 WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For removing and installing governor flyweight fixing nut (2.9mm wide tooth) For removing flyweight and coupling (M20x1.5) For removing RLD-E type governor shaft locknut For removing RLD-E type governor idling spring locknut For removing and installing governor housing fixing bolt (SW12mm) For adjusting torque cam (SW 7mm; with screwdriver) For pressfitting plate plug of RLD-E type governor torque cam and tension lever pin (for 18 mm dia. plug) For pressfitting plate plug of RLD-E type governor shaft (for 22 mm dia. plug) For pressfitting plate plug of RLD-E type governor idling spring (for 26 mm dia. plug) For adjusting boost compensator spring (SW10 mm; with screwdriver) For pressfitting plate plug of RLD-E type (with boost compensator) governor shaft (for 22 mm dia. plug)

157913-5401 WRENCH BOX WRENCH WRENCH 157923-5800 ROD 157923-5900 ROD 157923-6000 ROD WRENCH ROD

10

11

- 62 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

MEMO

- 63 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

RLD-J TYPE MECHANICAL GOVERNOR


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 157923-9220 157923-7000 157913-6220 157913-6720 157923-7220 157923-7300 157923-7500 157923-7900 157923-7622 157923-7822 157923-6720 157913-3520 157913-7220 157915-0100 157926-9320 157926-9820 157913-5320 OLD PART NO. 157923-6820 PART NAME GUIDE ASSEMBLY GUIDE WRENCH WRENCH WRENCH ROD ROD ROD GUIDE PLATE GUIDE PLATE GUIDE ASSEMBLY WRENCH WRENCH WRENCH 157926-5110 EXTRACTOR 157923-8220 EXTRACTOR QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For installing speed control lever shaft oil seal For installing speed control lever shaft snapring For idling spring adjustment and locknut removal and installation For torque cam adjustment For adjusting boost compensator notch For installing governor shaft plug and torque cam adjusting plug For installing idle spring assembly plug For installing tension lever shaft plug For aligning rack connecting link position (for right hand governor ) For aligning rack connecting link position (for left hand governor) For installing oil seal to threaded end of stop lever shaft For adjusting boost compensator spring (SW10mm; with screwdriver) For removing governor shaft locknuts For removing and installing governor flyweight fixing nut (2.9mm wide tooth) For removing governor flyweight (M20x1.5) For radial rubber damper equipped flyweight (M18x1.5)

- 64 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

11

12

13

14

15

16

- 65 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

RLD-L TYPE MECHANICAL GOVERNOR


NO. 1 2 PART NO. 157923-9420 157923-9500 OLD PART NO. PART NAME GUIDE PLATE HOLDER QTY 1 1 APPLICATION For aligning rack link position For supporting guide lever when tightening tension lever - guide lever nut

Note: Standard tools are RLD-J type governor tools.


1 2

- 66 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

RLD-M TYPE MECHANICAL GOVERNOR


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 157923-9220 157923-7000 157913-6220 157913-6720 157923-7220 157923-7300 157923-7500 157923-7900 157923-7822 157923-6720 157913-3520 157913-7220 157915-0100 157926-9320 157926-9820 OLD PART NO. PART NAME OIL SEAL GUIDE GUIDE WRENCH WRENCH WRENCH ROD ROD ROD GUIDE PLATE OIL SEAL GUIDE WRENCH WRENCH WRENCH 157926-5110 EXTRACTOR EXTRACTOR QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For assembling speed lever shaft oil seal For installing speed control lever shaft snapring For idling spring adjustment and locknut removal and installation For torque cam adjustment For adjusting boost compensator notch For installing governor shaft plug and torque cam adjusting plug For installing idle spring assembly plug For installing tension lever shaft plug For aligning rack connecting link position (for left hand governor) For assembling stop lever shaft and converse lever shaft oil seals For adjusting boost compensator spring (SW10mm; with screwdriver) For removing governor shaft locknut For removing and installing governor flyweight fixing nut (2.9mm wide tooth) For removing governor flyweight (M20x1.5) For radial rubber damper equipped flyweight (M18x1.5)

10

11

12

13

14

15

- 67 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

RSV TYPE MECHANICAL GOVERNOR


NO. 1 2 3 PART NO. 157915-0100 157926-9320 157926-9820 OLD PART NO. PART NAME WRENCH 157926-5110 EXTRACTOR EXTRACTOR QTY 1 1 1 APPLICATION For removing and installing governor flyweight fixing nut (2.9mm wide tooth) For removing governor flyweight (M20x1.5) For radial rubber damper equipped flyweight (M18x1.5)

- 68 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

RFD(K) TYPE MECHANICAL GOVERNOR


NO. 1 2 3 PART NO. 157915-0100 157926-9320 157926-9820 OLD PART NO. PART NAME WRENCH 157926-5110 EXTRACTOR EXTRACTOR QTY 1 1 1 APPLICATION For removing and installing governor flyweight fixing nut (2.9mm wide tooth) For removing governor flyweight (M20x1.5) For radial rubber damper equipped flyweight (M18x1.5)

- 69 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

RED & TYPE ELECTRONIC GOVERNORS


NO. 1 2 3 PART NO. 157920-5300 157923-6420 157927-0920 OLD PART NO. PART NAME OIL SEAL GUIDE EXTRACTOR EXTRACTOR QTY 1 1 1 APPLICATION For protecting camshaft oil seal (17mm) For removing sensing gear (M6x1.0) For removing sensing gear (M8x1.25)

- 70 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

RHD TYPE MECHANICAL GOVERNOR


TOOL KIT (Part No. 307610-0010)
NO. 1 2 3 4 5 6 7 8 9 PART NO. 376100-2000 376100-2100 376100-2200 376100-2300 376100-2400 376100-2500 376100-2600 376100-2700 376100-2800 OLD PART NO. CASE SPANNER SCREWDRIVER SCREWDRIVER PLIERS SPANNER HEXAGON WRENCH HEXAGON WRENCH EXTRACTOR PART NAME QTY 1 1 1 1 1 1 1 1 1 For tool kit For removing and installing regulating valve (SW22mm and 24mm) For removing and installing cover fixing bolt (tip thickness: 0.9mm) For adjusting speed droop adjuster (tip thickness: 0.5mm) For removing split pin For removing and installing plug (SW17mm) For removing and installing terminal arm fixing screw (SW 3mm) For removing and installing base fixing bolt (SW5mm) For removing terminal arm taper pin APPLICATION

- 71 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

TIMING DEVICES
SA TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5010)
NO. 1 2 3 4 5 6 7 8 PART NO. 157905-0120 157916-6120 157924-0120 157924-0600 157924-0700 157924-0810 157932-0100 157932-0300 OLD PART NO. PART NAME TOOL BOX BAND FLANGE INSERTER OIL SEAL GUIDE OIL SEAL GUIDE OIL SEAL INSERTER SUPPORTER SUPPORTER QTY 1 1 1 1 1 1 2 2 For timing device tools For removing and installing timing device case For installing timing device flange Outside diameter: 75mm Outside diameter: 94mm For inserting timing device oil seal For supporting timing device springs For supporting timing device springs APPLICATION

NO. 1 2

PART NO. 157914-0100 157926-5821

OLD PART NO.

PART NAME SOCKET WRENCH

QTY 1 1

APPLICATION For removing and attaching timer round nut (SW14mm) For removing timing device (M24x1.5)

157926-6210 EXTRACTOR

- 72 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SCD TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5020)


NO. 1 2 3 4 5 PART NO. 157905-0220 157916-4320 157924-1620 157926-5821 157932-0200 OLD PART NO. PART NAME TOOL BOX HANDLE INSERTER 157926-5810 EXTRACTOR SUPPORTER QTY 1 1 1 1 2 For timing device tools For fixing flange when removing and installing timing device round nut For timing device For removing timing device (M24x1.5) For supporting timing device springs APPLICATION

- 73 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SDZ TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5030)


NO. 1 2 3 4 5 6 7 PART NO. 157905-0320 157916-5200 157924-2100 157924-2200 157924-2300 157916-5020 157924-2020 OLD PART NO. PART NAME TOOL BOX PIPE SCREW BUSHING BUSHING SUPPORTER BASE QTY 1 2 1 1 1 1 1 For timing device tools Used together with spanner (Part No. 157916-5020) For fixing timing device holder For fixing timing device holder For installing timing device flange For fixing timing device flange For timing device APPLICATION

- 74 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SD TYPE TIMING DEVICE TOOL KIT


NO. 1 2 3 PART NO. 157916-5320 157924-2420 157926-7021 OLD PART NO. PART NAME SPANNER INSERTER 157926-7020 EXTRACTOR QTY 1 1 1 APPLICATION For holding timing device (screw center pitches: 66mm, 72mm and 85mm) For inserting timing device flange For removing timing device (M32x1.5)

- 75 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SBZ TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5060)


NO. 1 2 3 PART NO. 157916-5520 157924-2920 157926-5821 OLD PART NO. PART NAME SPANNER INSERTER BOLT QTY 1 1 1 APPLICATION For fixing timing device flange For assembling timing device For removing timing device (M24x1.5)

- 76 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SP TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5050)


NO. 1 2 3 4 5 6 7 8 9 PART NO. 157916-8320 157924-4720 157926-7221 157915-2320 157915-2520 157916-2800 157916-2900 157924-3520 157926-7021 OLD PART NO. PART NAME WRENCH BASE 157926-7220 EXTRACTOR BOX SPANNER BOX SPANNER BOX WRENCH BOX WRENCH BASE 157926-7020 EXTRACTOR QTY 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling and assembling timing device (for fixing flange) For securing timing device For removing timing device (M26x1.5) For fixing flange when removing and installing round nut For fixing flange when removing and installing round nut For removing and installing timing device round nut (SW19mm) For removing and installing timing device round nut (SW17mm) For fixing timing device flange For removing timing device (M32x1.5)

NO. 1 2

PART NO. 157916-5320 157914-1500

OLD PART NO.

PART NAME SPANNER SOCKET WRENCH

QTY 1 1

APPLICATION For holding timing devices (screw center pitches: 66mm, 72mm and 85mm) For removing and installing roundnut (SW19mm)

- 77 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SBZ-A TYPE TIMING DEVICE


NO. 1 2 3 PART NO. 157916-5720 157924-3220 157926-6921 OLD PART NO. PART NAME WRENCH INSERTER 157926-6920 EXTRACTOR QTY 1 1 1 APPLICATION For supporting timing device flange For inserting timing device flange (for MITSUBISHI) For removing timing device (M22x1.5)

- 78 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SA-B TYPE TIMING DEVICE


NO. 1 2 3 4 5 6 PART NO. 157905-0120 157916-6120 157924-2720 157924-0600 157924-2810 157932-0100 OLD PART NO. PART NAME TOOL BOX BAND INSERTER OIL SEAL GUIDE OIL SEAL INSERTER SUPPORTER QTY 1 1 1 1 1 2 For timing device tools For removing and installing timing device case For inserting timing device flange Outside diameter: 75mm For inserting oil seal into timing device case For supporting timing device springs APPLICATION

- 79 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SDG TYPE TIMING DEVICE


NO. 1 2 3 4 5 6 7 8 PART NO. 157917-1120 157917-2220 157924-4420 157926-7621 157914-0300 157910-1120 157924-4720 157924-5320 157921-9820 OLD PART NO. PART NAME SPANNER FLANGE ASSY SPRING COMPRESSOR QTY 1 1 1 1 1 1 1 1 For fixing timer housing For timing device; P type pump (camshaft 30mm) For disassembling and reassembling flyweight assembly For removing timing device (M36x1.5) For tightening extractor bolts (SW 19 mm) Used together with socket wrench and special wrench For securing timing device For removing and installing screw type timing device cover APPLICATION

157926-7620 EXTRACTOR SOCKET WRENCH HANDLE BASE FLANGE INSERTER

- 80 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SDDG TYPE TIMING DEVICE


NO. 1 2 3 4 5 6 7 8 9 PART NO. 157924-2520 157917-1920 157924-4420 157926-7021 157926-7221 157914-0300 157910-1120 157924-4720 157924-5320 157921-9820 OLD PART NO. BASE FLANGE ASSY SPRING COMPRESSOR PART NAME QTY 1 1 1 1 1 1 1 1 1 For installing timing device For timing device; P type pump (camshaft 30mm) For disassembling and reassembling flyweight assembly For removing timing device (M32x1.5) For removing timing device (M26x1.5) For tightening extractor bolts (SW19mm) Used together with socket wrench and special wrench For securing timing device For removing and installing screw type timing device cover APPLICATION

157926-7020 EXTRACTOR 157926-7220 EXTRACTOR SOCKET WRENCH HANDLE BASE FLANGE INSERTER

- 81 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SAG TYPE TIMING DEVICE


NO. 1 2 3 4 5 6 7 8 PART NO. 157924-2520 157917-1720 157924-4420 157926-5821 157914-0100 157910-1120 157924-4720 157924-5320 157921-9820 OLD PART NO. BASE FLANGE ASSY SPRING COMPRESSOR PART NAME QTY 1 1 1 1 1 1 1 1 For installing timing device For disassembling timer cover For disassembling and assembling flyweight assembly For removing timing device (M24x1.5) For removing and attaching round nut (SW 14mm) Used together with socket wrench and special wrench For securing timing device For removing and installing screw type timing device cover APPLICATION

157926-6220 EXTRACTOR SOCKET WRENCH HANDLE BASE FLANGE INSERTER

- 82 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SPG TYPE TIMING DEVICE


NO. 1 2 3 4 5 6 7 8 9 PART NO. 157924-2520 157917-0320 157924-4420 157926-7021 157926-7221 157914-0300 157910-1120 157924-4720 157924-5320 157921-9820 OLD PART NO. BASE FLANGE ASSY SPRING COMPRESSOR PART NAME QTY 1 1 1 1 1 1 1 1 1 For installing timing device For removing and installing screw type cover of timing device For disassembling and assembling flyweight assembly For removing timing device (M32x1.5) For removing timing device (M26x1.5) For tightening extractor bolts (SW 19mm) Used together with socket wrench and special wrench For securing timing device For removing and installing screw type timing device cover APPLICATION

157926-7020 EXTRACTOR 157926-7220 EXTRACTOR SOCKET WRENCH HANDLE BASE FLANGE INSERTER

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SCDM TYPE TIMING DEVICE


NO. 1 2 3 PART NO. 157914-2400 157926-7820 157924-4420 157921-9820 OLD PART NO. PART NAME SOCKET WRENCH FLYWEIGHT HOLDER SPRING COMPRESSOR QTY 1 1 1 APPLICATION For removing and installing timer fixing nut (SW12mm) For removing and installing flyweight assy For disassembling and reassembling flyweight assembly

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SPM TYPE TIMING DEVICE


NO. 1 2 3 PART NO. 157926-7421 157926-8821 157924-4420 OLD PART NO. PART NAME QTY 1 1 1 APPLICATION For removing timing device (M30x1.5) For removing timing device (left hand thread; M30x1.5) For disassembling and reassembling flyweight assembly 157926-7420 EXTRACTOR 157926-8820 EXTRACTOR 157921-9820 SPRING COMPRESSOR

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

ADDITIONAL TIMING DEVICE TOOLS


NO. 1 2 3 4 5 6 PART NO. 157916-3020 157916-4620 157916-6620 157916-7320 157924-3920 157926-8621 OLD PART NO. PART NAME WRENCH SPANNER BAND BAND SPANNER INSERTER 157926-8620 EXTRACTOR QTY 1 1 1 1 1 1 APPLICATION For holding belt-drive type SCD timing device (for ISUZU PA-D engine) For holding timing devices (screw center pitch: 66mm and 72mm) Service part for band spanner (Part No. 157916-6120) For removing and installing SA timing device case For belt-drive type SCD type timing device (for ISUZU) For removing SD-D timing device (M42x1.5)

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

VARIABLE TIMERS
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 157924-4420 157920-5500 105783-0070 157842-8600 157842-9600 157991-3320 105783-0090 157951-1100 157924-8420 157916-4821 157926-7221 157926-7621 157926-8621 OLD PART NO. PART NAME QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For disassembling and reassembling plate and timer spring For protecting camshaft oil seal (25mm) For checking timer operation For determining sensing gear plate position For determining position of timing sensor fixing bracket For timer operating oil piping For adjusting operating oil pressure For use with speed pickup Stand for timer disassembly and reassembly For timer removal and installation For timer removal (M26x1.5) For timer removal (M36x1.5) For timer removal (M42x1.5) 157921-9820 EXTRACTOR OIL SEAL GUIDE TIMING CHECKER SCREW SCREW PIPING KIT SOLENOID VALVE PLATE STAND SPECIAL TOOL EXTRACTOR EXTRACTOR EXTRACTOR

10

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

FLANGE INSERTER FOR TIMING DEVICES


(Part No. 157924-5320)
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. 157924-5300 157924-5400 157924-6400 157924-6500 157924-6600 157924-5500 157924-5600 157924-6900 157924-7000 157924-5700 010235-1020 157924-5800 013030-5220 011105-1220 157924-5900 157924-6000 157924-6100 157924-6700 157924-6800 157924-6200 157924-6300 OLD PART NO. BASE PIN PIN PIN PIN SHAFT PIN PIN PIN FLANGE SOCKET HEAD BOLT HANDLE NUT SET SCREW NUT NUT NUT NUT NUT PIN PLATE PART NAME QTY 1 2 2 2 2 1 2 2 2 1 2 2 2 2 1 1 1 1 1 2 1 APPLICATION For securing timing device housing For holding timing device (SAG, SPG, SDDG types) For holding timing device (SPG, SDDG types) For holding timing device (SDG, SDG-II types) For holding timing device (SDG type) For securing timing device housing For fixing flange to timing device (SAG, SPG, SDDG types) For fixing flange to timing device (SDG type) For fixing flange to timing device (SDG-II type) For securing timing device housing For securing pins to flange (M5x0.8; L=10mm) For turning flange inserter For securing handle (M5x0.8; t=4mm) For securing handle nuts (M5x0.8; L=12mm) For securing timing device, screwed onto shaft (SAG type) For securing timing device, screwed onto shaft (SPG type) For securing timing device, screwed onto shaft (SDDG type) For securing timing device, screwed onto shaft (SDG type) For securing timing device, screwed onto shaft (SDG-II type) For holding plate inserted into flange For turning flange inserter

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

10

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16

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

NOZZLES AND NOZZLE HOLDERS


NO. 1 1/1 1/2 1/3 1/4 2 3 4 5 PART NO. 105785-5200 105785-0030 157955-5500 157856-0520 157856-6320 105789-0010 157944-9520 157943-0320 157892-0100 OLD PART NO. 105785-1010 PART NAME NOZZLE TESTER NOZZLE TESTER 157955-2000 PRESSURE GAUGE INJECTION PIPE INJECTION PIPE CLEANING TOOLS PLATE PLATE NOZZLE GUIDE QTY 1 1 1 1 1 1 1 1 1 APPLICATION For nozzle opening pressure adjustment (with pressure gauge; 60MPa) For nozzle opening pressure adjustment For measuring nozzle opening pressure; measuring range: 60MPa For nozzle tester (2 x6 x 200mm; M14x1.5; M12x1.5) For nozzle tester (2 x6 x 200mm; M14x1.5; M14x1.5) For cleaning nozzle For fixing flange type nozzle holders For fixing flange-less type nozzle holders For adjusting center of KCA nozzle holder retaining nut and DN nozzle

Note: These tools can also be used for the needle lift sensor equipped nozzle holder and the 2-spring nozzle holder.
1 1/1 1/2 1/3 1/4

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

SLEEVE INSERTERS
FOR CAMSHAFT SLEEVE
NO. 1 2 3 4 5 PART NO. 157991-0000 157991-0100 157991-0200 157992-2700 157992-2900 OLD PART NO. PART NAME SLEEVE INSERTER SLEEVE INSERTER SLEEVE INSERTER SLEEVE INSERTER SLEEVE INSERTER QTY 1 1 1 1 1 APPLICATION For pressfitting camshaft sleeve (17mm diameter camshaft) PE(S)-A For pressfitting camshaft sleeve (20mm diameter camshaft) PE(S)-A(D) For pressfitting camshaft sleeve (25mm diameter camshaft) PE(S)-P, MD-TICS For pressfitting camshaft sleeve (30mm diameter camshaft) PE-P..S7S, HD-TICS For pressfitting camshaft sleeve (35mm diameter camshaft) PE-ZWY

OIL SEAL INSERTERS


FOR PRESSFITTING VARIABLE TIMER OIL SEALS
NO. 1 2 3 PART NO. 157924-5000 157924-5100 157924-5200 OLD PART NO. PART NAME OIL SEAL INSERTER OIL SEAL INSERTER OIL SEAL INSERTER QTY 1 1 1 APPLICATION Used when pressfitting oil seal (139699-0100) to cover (134316 -2620) Used when pressfitting oil seal (139634-0100) to cover (134316 -2620) Used when pressfitting oil seal (139642-0100) to plate (134311 -0420)

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

TAPPET HOLDERS
NO. 1 PART NO. 157931-8600 157931-9000 2 157931-8900 157931-2401 157931-9000 3 157931-8900 157931-2401 4 5 6 7 157931-2501 8 9 10 11 12 157931-9220 157931-2501 157931-3121 157931-8400 157931-8500 157931-8600 13 157931-8600 157931-8600 14 15 157931-9300 157931-8700 157931-4700 157931-2500 PE(S)-A....S2000 157931-2500 PE(S)-A....S2S 157931-3120 PE(S)-AD 157931-7320 PE(S)-AD....S2 157931-4700 PE(S)-..P...S1 157931-4800 PE(S)-..P...S3000 157931-4800 PE(S)-..P...S3S PE(S)-..P...S7S HD-TICS HD-TICS MD-TICS For holding PE-A shim adjustment type pump tappet (for 8mm cam lift) For holding PE(S)..A..S2S type pump tappet (for 9mm cam lift) For holding PE(S)-AD pump tappet (for 10mm cam lift) For holding PE(S)-AD pump tappet (for 11mm cam lift) For holding PE(S)-..P...S1 type pump tappet (for 10mm cam lift) For holding PE(S)-..P...S3000 type pump tappet (for 11mm cam lift) For holding PE(S)-..P...S3S type pump tappet (for 12mm cam lift; cam base dia 32 mm) For holding PE(S)-..P...S7S type pump tappet (for 12mm cam lift; cam base dia 34mm) For holding HD-TICS type pump tappet (for 12mm cam lift) For holding HD-TICS type pump tappet (for 16mm cam lift) For holding MD-TICS type pump tappet (for 12mm cam lift) 157931-7800 157931-9100 157931-8800 157931-2501 OLD PART NO. PUMP TYPE APPLICATION For holding PE(S)-..P...type pump (for 12mm cam lift; cam base 32) For holding PE-Z pump tappet (14.2 mm wide groove; 11 mm height) For holding PE-Z pump tappet (14.2 mm wide groove; 12 mm height) For holding PE-ZV pump tappet (14.2mm wide groove; 13mm height) For holding PE-ZW pump tappet (for 12 & 13mm cam lift) For holding PE-Z, -ZW pump tappet (for 12 & 13mm cam lift) For holding PE-ZWM pump tappet (14.2mm wide groove; 13mm height) For holding PE-ZWX pump tappet (for 12mm cam lift) For holding PE-ZWX pump tappet (for 13mm cam lift) For holding PE-ZWY pump tappet (for 13mm cam lift) For holding PE-A bolt adjustment type pump tappet (for 8mm cam lift) 157931-4800 PE(S)-P 157931-2300 PE-Z 157931-2400 PE-Z 157931-3000 PE-ZV 157931-2900 PE-ZW 157931-7800 PE-ZW PE-ZWM PE-ZWX PE-ZWX 157931-7500 PE-ZWY 157931-2100 PE(S)-A....

10

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

TAPPET INSERTERS
NO. 1 2 PART NO. 157923-9620 157923-9620 + 157944-9421 157923-9620 + 157944-9421 + 157921-8900 + 157923-8620 157923-9720 157923-9720 + 157945-0121 157923-9820 157922-1720 PES-ZWX MD-TICS 157921-8020 PES-P & HD-TICS OLD PART NO. PUMP TYPE PE-P & HD-TICS APPLICATION For removing and installing PE6P & HD-TICS pump tappet assy For removing and installing PE6P & HD-TICS pump tappet assy + For mounting PES-P & HD-TICS flange type pump in universal vise For removing and installing PE6P pump tappet assy + For mounting flange type PES-P & HD-TICS flange type pump in universal vise + For removing and installing PES & HD-TICS 8P to12P pump tappet assy + For removing and installing PE(S)-P & HD-TICS pump tappet (8cyl to 12cyl) For removing and installing PE-ZWX, ZWY pump tappet assy For removing and installing PE-ZWX pump tappet assy + For mounting PES-ZWX flange type pump in universal vise For removing and installing MD-TICS pump tappet assy

157921-8020 + PE(S)-P & HD-TICS 157921-8900

4 5 6

PE-ZWX & ZWY

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

TAPPET CLAMPS
FOR REMOVING PE TYPE PUMP TAPPETS
NO. 1 2 3 157931-7120 157931-6921 4 157931-6921 157931-7920 PE(S)-Z, -ZW type For clamping PE(S)-Z,-ZW pump tappets (tappet38) 157931-7620 MD-TICS 157931-6520 PE(S)-P, HD-TICS For clamping MD-TICS pump tappet For clamping PE(S), HD-TICS pump tappest (tappet38) PART NO. 157931-6020 157931-6120 157931-7120 OLD PART NO. PES-K PE(S)-A PE(S)-AD, -MD PUMP TYPE APPLICATION For clamping PES-K pump tappet (tappet22) For clamping PE-A pump tappet (tappet24) For clamping PE-AD, -MD pump tappets

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

MEMO

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

EXTRACTORS
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. 157926-6921 157926-5821 157926-7221 157926-7421 157926-8821 157926-7021 157926-7621 157926-8621 157926-9121 157926-9220 157926-9620 157926-9320 157926-7621 157926-9320 157926-7221 157926-7621 157926-7221 157926-7621 157926-8621 157926-7421 157926-9121 157926-9820 157926-2120 157926-2320 OLD PART NO. APPLICATION 157926-6920 For removing SCDM type timing device (M22x1.5) 157926-6220 For removing SA timing device from PE-A pump (M24x1.5) 157926-5820 157926-7220 For removing SP timing device (M26x1.5) 157926-7420 For removing SPM timing device (M30x1.5) 157926-8820 For removing SPM timing device (left hand thread; M30x1.5) 157926-7220 For removing SP, SPG, SPZ, SDD, SDDG timing devices (M32x1.5) 157926-7020 157926-0820 For removing SPGH timing device (M36x1.5) 157926-7620 157926-0820 For removing SDGH timing device, MD-TICS pump side coupling (M42x1.5) 157926-8620 157926-8620 For removing HD-TICS, MD-TICS pump side couplings (M45x1.5) 157926-9120 For removing HD-TICS pump side coupling (M56x1.5) For removing MD-TICS pump side coupling (M30x1.5) 157926-5110 For removing RFD flyweight and RSUV-P increase gear (M20x1.5) 157926-5120 For removing SPGH timing device (M36x1.5) For removing RFD governor flyweight and RSUV-P increase gear (M20x1.5) 157926-5310 For removing SP timing device (M26x1.5) 157926-5320 For removing SPGH timing device (M36x1.5) For removing SP timing device (M26x1.5) 157926-5410 For removing SPGH timing device (M36x1.5) 157926-5420 For removing SDGH, MD-TICS type pump side couplings (M42x1.5) 157926-6110 For removing SPM timing device (M30x1.5) 157926-6120 For removing PE-ZW(X) pump side coupling (M45x1.5) 157923-8220 For removing RLD-J governor flyweight with radial rubber damper (M18x1.5) For HD-TICS viscous damper (M36x1.5) For HD-TICS viscous damper (M45x1.5)

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY


1 2 3 4 5

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SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

MEMO

- 98 -

SPECIAL TOOLS FOR ADJUSTMENT

Page
10NP AND 20NP TEST BENCH ADJUSTMENT KITS PE(S)-A, -AD, -MD TYPE INJECTION PUMPS PE(S)-P TYPE INJECTION PUMP PE(S)-ZW(X) TYPE INJECTION PUMP PES-ZWY TYPE INJECTION PUMP HD-TICS TYPE INJECTION PUMPS (TYPES , & ) MD-TICS TYPE INJECTION PUMP MITICS TYPE INJECTION PUMP VE TYPE INJECTION PUMP VE (COVEC-F) TYPE INJECTION PUMP BOOST COMPENSATOR VE TYPE INJECTION PUMP SOLENOID TIMER ADJUSTMENT KIT INTERMEDIATE HARNESSES PFR TYPE INJECTION PUMPS DRIVING STAND FOR PFR-MD, -KD & -KX TYPE PUMPS RSV TYPE MECHANICAL GOVERNOR RFD(K) TYPE MECHANICAL GOVERNOR RLD-E TYPE MECHANICAL GOVERNOR RLD-J TYPE MECHANICAL GOVERNOR RED TYPE ELECTRONIC GOVERNOR RED TYPE ELECTRONIC GOVERNOR RHD TYPE GOVERNOR NOZZLE HOLDERS INJECTION PIPES FOR TEST BENCHES FIXING STANDS MEASURING DEVICES FOR 10NP, 20NP TEST BENCHES 102 110 112 114 116 118 120 122 124 126 128 129 130 138 142 144 145 146 147 148 149 150 151 162 166 174

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SPECIAL TOOLS FOR ADJUSTMENT

MEMO

- 101 -

SPECIAL TOOLS FOR ADJUSTMENT

10NP AND 20NP TEST BENCH ADJUSTMENT KITS


STANDARD 10NP AND 20NP TEST BENCH TOOL KIT (Part No. 105765-1370)
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 105781-0610 105781-0431 105781-0640 105781-0730 105781-0421 105781-0650 105781-0451 105780-8190 105780-8140 157808-3820 157808-0220 157808-4520 157641-4020 157641-4720 105782-6460 105782-6383 157843-6620 157843-6720 157843-6820 157916-0100 157916-0200 157916-8220 157977-8900 157977-9000 157977-9100 157977-9620 105781-0450 105781-0420 105781-0430 OLD PART NO. PART NAME FIXING STAND STAND FIXING STAND STAND STAND FIXING STAND STAND NOZZLE & HOLDER ASSY NOZZLE & HOLDER ASSY 157805-7320 INJECTION PIPE 157805-0520 INJECTION PIPE 157808-1320 INJECTION PIPE TUBE ASSEMBLY JOINT ASSEMBLY MEASURING DEVICE 105782-6382 MEASURING DEVICE COUPLING COUPLING COUPLING BOX SPANNER BOX SPANNER WRENCH ADAPTER ADAPTER ADAPTER EYE JOINT QTY 1 2 1 1 2 1 1 6 12 6 12 12 6 1 1 1 1 1 1 1 1 1 2 2 2 2 APPLICATION For mounting VE pump on the test stand (center height: 125mm) For mounting PE-A, -AD,-MD base type pumps on the test stand (center height: 125mm) For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 125mm) For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 125mm) For mounting PE-P base type pumps on the test stand (center height: 125mm) For mounting PES-P flange type pumps on the test stand (center height: 125mm) For mounting PES-P flange type pumps on the test stand (center height: 125mm) For adjusting VE pump (Nozzle Part No. 105780-0060) For adjusting PE(S)-A, -AD, -MD, -P pumps (Nozzle Part No. 105780-0000) For VE (new injection pipe) type (2x6x450mm; M12x1.5; M14x1.5) For adjusting PE(S)-A, -AD, -MD pumps (2x6x600mm; M14x1.5; M14x1.5) For adjusting PE(S)-P pump (3x8x600mm; M14x1.5; M14x1.5) For VE pump; injection pipe For new injection system VE pump For measuring PE(S)-A, -AD, -MD pumps' control rack position For measuring PE(S)-P, MD-TICS, HD-TICS pumps' control rack position For PE pump (shaft diameter 17mm) For PE pump (shaft diameter 20mm) For PE pump (shaft diameter 25mm) SW17mm, for injection tube SW19mm, for injection tube For bleeding air from nozzle holder For adjusting PE(S)-A, -AD, -MD, -P pumps; for fuel inlet and outlet For adjusting VE type pump; for fuel inlet and outlet For adjusting PE(S)-ZWX, -ZWY pump; for fuel inlet and outlet For PE, TICS type pump piping; for outlet pipe, inlet pipe

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SPECIAL TOOLS FOR ADJUSTMENT


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SPECIAL TOOLS FOR ADJUSTMENT

10NP AND 20NP TEST BENCH VE TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1380)
NO. 1 2 3 4 5 6 7 8 9 PART NO. 157845-5520 105782-8160 105782-8260 157829-0820 157829-5220 157928-2920 157842-4421 157842-4522 157842-4621 157842-4420 OLD PART NO. PART NAME VE PIPING ASSEMBLY MEASURING DEVICE MEASURING DEVICE ADJUSTING DEVICE INSERTER DEVICE PLIERS COUPLING QTY 1 1 1 1 1 1 1 1 1 For piping For measuring pump pre-stroke For measuring timer (high pressure) For adjusting regulating valve pressure For assembling regulating valve For disassembling regulating valve For 17 key width 3 For 20 key width 2.5,4 For 20 key width 4 APPLICATION

157842-4521 COUPLING 157842-4620 COUPLING

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SPECIAL TOOLS FOR ADJUSTMENT

10NP AND 20NP TEST BENCH PE(S)-K TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1390)
NO. 1 2 3 4 5 6 7 8 PART NO. 105781-0620 105782-4440 157808-0920 105782-6450 157843-6520 157827-3320 157827-3520 157911-0300 OLD PART NO. PART NAME FIXING STAND 105782-4320 MEASURING DEVICE 157805-3320 INJECTION PIPE MEASURING DEVICE COUPLING LEVER LEVER SPANNER QTY 1 1 4 1 1 1 1 2 APPLICATION For mounting pump on the test stand (center height: 125mm) For measuring pre-stroke 2x6x600mm; M12x1.5;M14x1.5 For rack scale For 17, M12x1.5 For measuring control lever angle For measuring downward facing control lever's angle For adjusting tappets, SW12

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SPECIAL TOOLS FOR ADJUSTMENT

10NP AND 20NP TEST BENCH PE(S)-A, -AD, -MD TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1400)
NO. 1 2 3 4 5 6 PART NO. 105782-4420 105782-4470 157808-0920 157911-0100 157931-4100 157931-4400 OLD PART NO. PART NAME QTY 1 1 12 2 1 1 APPLICATION For measuring PE-A pump pre-stroke For measuring PE(S)-AD, -MD pump pre-stroke 2x6x600mm; M12x1.5; M14x1.5 For adjusting bolt type tappets, SW14, SW17 For adjusting shim type tappets, PE(S)-A For adjusting shim type tappets, PE(S)-AD, -MD 105782-4330 MEASURING DEVICE 157825-4920 MEASURING DEVICE 157805-3320 INJECTION TUBE SPANNER HOLDER HOLDER

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SPECIAL TOOLS FOR ADJUSTMENT

10NP AND 20NP TEST BENCH PE(S)-P TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1410)
NO. 1 2 PART NO. 105781-0561 105782-4270 OLD PART NO. 105781-0560 PART NAME STAND MEASURING DEVICE QTY 1 1 For flange type, middle For measuring pre-stroke APPLICATION

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SPECIAL TOOLS FOR ADJUSTMENT

10NP AND 20NP TEST BENCH PE(S)-PD TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1420)
NO. 1 2 3 4 5 6 PART NO. 105781-0670 105782-4270 105780-8130 157651-5900 157808-4620 105782-6470 OLD PART NO. PART NAME FIXING STAND MEASURING DEVICE NOZZLE & HOLDER ASSY COLLAR 157808-2020 INJECTION PIPE MEASURING DEVICE QTY 1 1 6 6 6 1 For flange type drive side For measuring pre-stroke For adjusting test nozzle holder (Nozzle Part No. 105780-0050) Spacer for nozzle holder 3x8x600mm; M14x1.5; M18x1.5 For rack scale APPLICATION

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SPECIAL TOOLS FOR ADJUSTMENT

MEMO

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SPECIAL TOOLS FOR ADJUSTMENT

PE(S)-A, -AD, -MD TYPE INJECTION PUMPS


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 105780-8140 157808-0220 157808-0920 157916-8220 105781-0431 105781-0180 157811-0621 157811-0721 157811-0821 157811-2621 105782-6280 105782-6130 105782-4420 105782-4430 157931-4100 157931-4400 157911-0100 157916-0100 157916-0200 157843-6620 157843-6720 157840-0900 157843-8120 105781-0430 OLD PART NO. PART NAME NOZZLE & HOLDER ASSY 157805-0520 INJECTION PIPE 157805-3320 INJECTION PIPE WRENCH STAND STAND 157811-0620 FLANGE FLANGE FLANGE 157811-2620 FLANGE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE HOLDER HOLDER SPANNER BOX SPANNER BOX SPANNER COUPLING COUPLING LEVER COUPLING QTY 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 APPLICATION For adjusting test nozzle holder (Nozzle Part No. 105780-0000) 2x6x600mm; M14x1.5; M14x1.5 2x6x600mm; M14x1.5;M12x1.5 For bleeding air from nozzle holder For mounting pump (for pump test stand models 7NP, 15NP; shaft center height: 125mm) For mounting pump (for pump test stand models 7NP, 15NP; shaft center height: 125mm) Used together with mounting stands (key nos 7 and 8) d: 85mm Used together with mounting stands (key nos 7 and 9) d: 68mm Used together with mounting stands (key nos 7 and 10) d: 78mm Used together with mounting stands (key nos 7 and 11) d: 87mm For measuring control rack travel For measuring control rack travel; installed with drive side mounted boost compensator For measuring PE(S)-A pump plunger pre-stroke For measuring PE(S)-AD, -MD pump plunger pre-stroke For holding PE(S)-A pump plunger spring For holding PE(S)-AD, -MD pump plunger springs For adjusting PE(S)-A, (D) pump tappet bolts For removing and installing injection pipes (SW17mm) For removing and installing injection pipes (SW19mm) For driving injection pump (for 17mm diameter camshaft) For driving injection pump (for 20mm diameter camshaft) For manual flywheel operation For injection timing adjustment

one for each cylinder

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SPECIAL TOOLS FOR ADJUSTMENT


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SPECIAL TOOLS FOR ADJUSTMENT

PE(S)-P TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 105780-8140 157808-4520 157808-4620 105780-8130 105781-0421 157811-0921 157811-2421 157811-2521 105781-0451 105781-0180 105782-6383 105782-4270 157840-0900 157916-8220 157842-6222 157842-4621 157840-4020 157916-0200 157916-0400 157651-5900 OLD PART NO. PART NAME NOZZLE & HOLDER ASSY 157805-9420 INJECTION PIPE 157805-9520 INJECTION PIPE NOZZLE & HOLDER ASSY 105781-0420 FIXING STAND 157811-0920 FLANGE FLANGE FLANGE 105781-0450 FIXING STAND FIXING STAND MEASURING DEVICE MEASURING DEVICE LEVER WRENCH 157842-6221 COUPLING 157842-4620 COUPLING COUPLING BOX SPANNER BOX SPANNER COLLAR QTY 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For adjusting test nozzle holder (Nozzle Part No. 105780-0000) For adjusting injection timing and injection quantity (38600mm; M141.5; M141.5) For adjusting injection timing and injection quantity (38600mm; M141.5; M181.5) For adjusting test nozzle holder (Nozzle Part No. 105780-0050) For mounting PE-P pump (for pump test stand model 15NP, shaft center height: 125mm) For mounting PES-P pump (for pump test stand model 15NP, 95mm diameter) For mounting PES-P pump (100mm diameter) For mounting PES-P pump (105mm diameter) For mounting PES-P pump (for pump test stand model 15NP, shaft center height: 125mm) For mounting PES-P pump (used together with 157811-0921) For measuring control rod position For measuring plunger pre-stroke For manual flywheel operation For operating the nozzle holder overflow valve. For driving injection pump (for 25mm diameter camshaft) For driving injection pump (for 30mm diameter camshaft) For injection timing adjustment For removing and installing injection pipes (SW19) For removing and installing injection pipes (SW24) Spacer for nozzle holder

one for each cylinder

- 112 -

SPECIAL TOOLS FOR ADJUSTMENT


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- 113 -

SPECIAL TOOLS FOR ADJUSTMENT

PE(S)-ZW(X) TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 105780-8130 157808-0520 105781-0770 105781-0680 157843-3201 157843-2722 105782-6310 105782-4290 157911-0200 157912-2100 157912-2200 157910-0400 157840-0900 157916-8220 132204-0100 157842-6222 157916-0400 105782-6340 105782-6350 157843-3200 OLD PART NO. PART NAME NOZZLE & HOLDER ASSY 157805-2020 INJECTION PIPE FIXING STAND FIXING STAND COUPLING QTY 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 APPLICATION For adjusting test nozzle holder (Nozzle Part No. 105780-0050) 4x8x1500mm; M18x1.5; M18x1.5 For mounting base type pumps (shaft center height: 125mm) For mounting flange type pumps (shaft center height: 125mm) For driving PES-ZW(X) type injection pump (for gear drive) For driving PE(S)-ZW(X) type injection pump (for 30mm dia. camshaft) For measuring control rack position For measuring plunger pre-stroke For adjusting plunger pre-stroke (SW19mm and SW22mm) For tightening tappet's locknut (SW19mm; 15) For tightening tappet's locknut (SW19mm; 0) Used together with spanner 157912-2100 or 157912-2200 For operating the test stand flywheel For injection timing adjustment (for operating the nozzle holder overflow valve) For replacing overflow valve For driving PE(S)-ZW(X) type injection pump (for 25mm dia. camshaft) For removing and installing injection pipes (SW24mm) For measuring control rack position For measuring control rack position

157843-2721 COUPLING MEASURING DEVICE MEASURING DEVICE SPANNER SPANNER SPANNER HANDLE LEVER WRENCH PLUG 157842-6221 COUPLING BOX SPANNER MEASURING DEVICE MEASURING DEVICE

one for each cylinder

- 114 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

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- 115 -

SPECIAL TOOLS FOR ADJUSTMENT

PE-ZWY TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 105780-8130 157808-0520 105781-0780 157843-8821 105782-6350 105782-4360 157840-0900 157916-0400 157916-8220 029111-8080 157843-8120 OLD PART NO. PART NAME NOZZLE & HOLDER ASSY 157805-2020 INJECTION PIPE FIXING STAND COUPLING MEASURING DEVICE MEASURING DEVICE LEVER BOX SPANNER SPECIAL WRENCH PLUG COUPLING QTY 2 1 1 1 1 1 1 2 1 APPLICATION For adjusting test nozzle holder (Nozzle Part No. 105780-0050) 4x8x1500mm; M18x1.5; M18x1.5 For fixing base type pumps (shaft center height: 125mm). For driving injection pump (for 35mm diameter camshaft) For measuring control rack position. For measuring pre-stroke. For operating the test stand flywheel. For removing and installing injection pipes (SW24) For injection timing adjustment (for operating the nozzle holder overflow valve). For injection timing adjustment; M18x1.5 For injection timing adjustment

one for each cylinder


1 2 3 4 5

10

11

- 116 -

SPECIAL TOOLS FOR ADJUSTMENT

MEMO

- 117 -

SPECIAL TOOLS FOR ADJUSTMENT

HD-TICS TYPE INJECTION PUMPS (TYPES , & )


QTY NO. PART NO. OLD PART NO. PART NAME APPLICATION

() () ()
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 105780-8250 105781-0421 105781-0820 105796-0150 157808-4520 157843-6920 105782-6383 105782-4371 157922-3420 157922-6220 157922-4000 157922-4620 157922-4120 157922-6422 157922-6322 157913-5620 157843-8120 157992-1400 407910-2902 407910-5230 407980-2240 157922-4520 105781-0420 NOZZLE & HOLDER ASSY STAND STAND STAND 157805-9420 INJECTION PIPE COUPLING 105782-6290 MEASURING DEVICE 105782-4370 MEASURING DEVICE PLATE PLATE SPRING PLUG BRACKET ASSY 157922-6421 BRACKET ASSY 157922-6321 BRACKET ASSY SCREWDRIVER COUPLING HOUSING CONTROLLER WIRE HARNESS MANUAL CONTROLLER PLUG 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 For adjusting test nozzle holder (Nozzle Part No. 105780-0120) For mounting pump on the test stand (for pump test stand model 15NP, shaft center height: 125mm) For mounting pump on the test stand (for pump test stand model 15NP, shaft center height: 125mm) For mounting pump on the test stand (for pump test stand model 20NP, shaft center height: 125mm) For adjusting injection timing and injection quantity 38600mm; M141.5; M141.5 For driving injection pump (for 30mm diameter camshaft) For measuring control rack position For measuring plunger pre-stroke For sealing timing rod opening For sealing timing rod opening For injection timing adjustment For sealing overflow valve For fixing timing rod For fixing timing rod For fixing timing rod, for 8.5 For setting eccentric pins For injection timing adjustment For checking rack sensor core installation For pre-stroke actuator adjustment For connecting controller, constant voltage power supply and intermediate harness For adjusting pre-stroke actuator and rack sensor (for use outside of North America) For sealing plug

one for each cylinder

- 118 -

SPECIAL TOOLS FOR ADJUSTMENT


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- 119 -

SPECIAL TOOLS FOR ADJUSTMENT

MD-TICS TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NO. 105780-8250 157808-4520 157840-0900 157916-8220 157843-8120 157931-8021 157915-8700 157915-8800 157915-8900 157913-0100 105782-4390 105782-6383 157922-8620 157922-8820 157922-8920 105781-0640 105781-0750 105781-0800 105781-0760 105781-0740 157912-2320 157992-1400 157843-6820 407980-2240 157846-0220 157846-0420 157846-1420 157846-2020 157846-2120 157846-3420 157846-0020 157846-0120 157846-1020 157846-1920 157846-2220 157846-3320 157844-7520 407910-5300 407910-3032 105782-6382 157805-9420 OLD PART NO. PART NAME NOZZLE & HOLDER ASSY INJECTION PIPE LEVER WRENCH COUPLING TAPPET HOLDER WRENCH WRENCH WRENCH WRENCH MEASURING DEVICE MEASURING DEVICE COVER COVER COVER FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND SPANNER HOUSING COUPLING MANUAL CONTROLLER INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS WIRE HARNESS CONTROL UNIT QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For adjusting test nozzle holder (Nozzle Part No. 105780-0120) 3x8x600mm; M14x1.5; M14x1.5 For operating pump test bench flywheel For operating nozzle holder fuel overflow valve For injection timing adjustment For supporting tappets For tightening U-shaped link fixing screw (SW4 mm) For tightening pre-stroke actuator fixing screw (SW5 mm) For tightening pre-stroke actuator fixing screw (phillips head) For removing and installing pre-stroke actuator fixing screw (SW10 mm) For measuring plunger pre-stroke For measuring control rack position For holding U-shaped connector (for right hand governor) For holding U-shaped connector (for left hand governor; retarded type) For holding U-shaped connector (for left hand governor; advanced type) For flange type TCS-MD (center height 125mm) For flange type TCS-MD governor side: center height 125mm Used together with fixing stand 105781-0640 For convex base type TC-MD (center height 125mm) For full flat base type TC-MD (center height: 125mm) For flat base type TC-MD (center height 125mm) For removing and installing rack sensor (set of 2) For checking rack sensor core installation For driving injection pump (for 25mm diameter camshaft) For adjusting pre-stroke actuator and rack sensor For connecting manual controller (407980-2240) to rack sensor (For Nissan Diesel) For connecting manual controller (407980-2240) to rack sensor (For Isuzu) For connecting manual controller (407980-2240) to rack sensor (For Hino) For connecting manual controller (407980-2240) to rack sensor (For Isuzu) For connecting manual controller (407980-2240) to rack sensor (For Mitsubishi) For connecting manual controller (407980-2240) to rack sensor (For Nissan Diesel) For connecting manual controller (407980-2240) to pre-stroke actuator (For Isuzu) For connecting manual controller (407980-2240) to pre-stroke actuator (For Nissan Diesel) For connecting manual controller (407980-2240) to pre-stroke actuator (For Hino) For connecting manual controller (407980-2240) to pre-stroke actuator (For Hino) For connecting manual controller (407980-2240) to pre-stroke actuator (For Hino) For connecting manual controller (407980-2240) to pre-stroke actuator (For Nissan Diesel) For connecting manual controller (407980-2240) to pre-stroke actuator (For Mitsubishi) For connecting control unit, constant voltage power supply, and intermediate harness For adjusting pre-stroke actuator and control rack sensor

one for each cylinder

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SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

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- 121 -

SPECIAL TOOLS FOR ADJUSTMENT

MITICS TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NO. 105780-8250 157808-4520 157840-0900 157916-8220 157931-8021 105782-4390 105782-6383 105781-0640 105781-0750 157843-3320 157843-6820 157927-2820 157927-3321 105782-6420 157846-3720 407910-5300 407910-3032 407980-2240 157846-3020 157846-2020 157846-3620 157846-4620 105781-0830 157847-0220 157847-0420 157932-0520 157932-0720 157932-1221 157847-0620 157847-0520 157927-3320 157931-8020 OLD PART NO. PART NAME NOZZLE & HOLDER ASSY 157805-9420 INJECTION PIPE LEVER WRENCH TAPPET HOLDER MEASURING DEVICE 105782-6382 MEASURING DEVICE FIXING STAND FIXING STAND COUPLING COUPLING SETSCREW SCREW MEASURING DEVICE WIRE HARNESS WIRE HARNESS MANUAL CONTROLLER MANUAL CONTROLLER WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS FIXING STAND COUPLING COUPLING PUNCH PUNCH HOUSING ASSEMBLY COUPLING COUPLING QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For adjusting test nozzle holder (Nozzle Part No. 105780-0120) 3x8x600mm; M14x1.5; M14x1.5 For operating pump test bench flywheel For operating nozzle holder fuel changeover valve For supporting tappets For measuring pre-stroke For measuring control rack position For fixing injection pump (flange side) For fixing injection pump (governor side) For driving pump (shaft dia: 25mm) For driving pump (shaft dia: 25mm) For fixing starting advance mechanism's counterweight For pushing starting advance mechanism's counterweight For measuring pre-stroke Used only in North America; intermediate harness for key nos 16 and 18 Used only in North America; main harness for key nos 15 and 18 Used only in North America; used together with key no 15 and 16 For areas other than North America; connected directly to key no 15 Power side harness for adjusting amp-equipped rack sensor Intermediate harness for rack sensor adjustment Power side harness for adjusting solenoid switch Intermediate harness for adjusting solenoid switch For fixing pump at timing adjustment For timing adjustment (for small module gear) For timing adjustment (for small module gear) For stamping at timing adjustment For stamping at timing adjustment For checking eccentricity at drive gear installation For timing adjustment (for large module gear) Used together with 157847-0620 (for toothed drive type)

one for each cylinder

- 122 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

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SPECIAL TOOLS FOR ADJUSTMENT

VE TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 105781-0610 157842-4421 157842-4522 157842-4621 105780-8190 157808-3820 105782-8260 105782-8190 105782-8250 105782-8160 157829-0820 157928-2920 157829-5220 157970-0500 157844-0320 105782-6170 157954-3601 157829-3520 157641-4720 157641-4020 157842-4420 OLD PART NO. PART NAME FIXING STAND COUPLING QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For mounting injection pump on test stand (center height: 125mm) Used for driving injection pump (17mm diameter drive shaft, 3 mm key groove) Used for driving injection pump (20mm diameter drive shaft, 2.5, 4 mm key groove) Used for driving injection pump (20mm diameter drive shaft, 4 mm key groove) New injection system (Nozzle Holder Part No. 105780-2150; Nozzle Part No. 105780-0060) 2x6x450mm; M12x1.5; M14x1.5) For measuring timer stroke (mounted on high pressure side) For measuring timer stroke (mounted on low pressure side) For measuring timer stroke (for direct injection pump) For measuring pump pre-stroke (without dial gauge) For adjusting regulating valve For regulating valve disassembly For inserting regulating valve spring ring For measuring feed pump supply rate (500cm3) For calking 2-piece separate type control lever For measuring pump control lever angle Measuring range: 0-10mm (x0.01mm) For measuring pump plunger lift (used when mounting pump on engine) For fixing key no.5 Used together with key no.19

157842-4521 COUPLING 157842-4620 COUPLING NOZZLE & HOLDER ASSY 157805-7320 INJECTION PIPE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE ADJUSTING DEVICE PLIERS INSERTER MEASURING CYLINDER HOLDER ASSEMBLY MEASURING DEVICE 157954-3600 DIAL GAUGE MEASURING DEVICE JOINT ASSEMBLY TUBE ASSEMBLY

one for each cylinder

- 124 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

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- 125 -

SPECIAL TOOLS FOR ADJUSTMENT

VE (COVEC-F) TYPE INJECTION PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. 105781-0610 105780-8190 157808-3820 157641-4720 157641-4020 157842-4621 157842-4421 105782-8260 105782-8160 157954-4101 157829-0820 157928-2920 157829-5220 157970-0500 157845-6320 157845-6100 407980-2281 407980-2300 407980-2310 407980-2340 407980-2360 105782-8280 407980-2280 157842-4620 157842-4420 OLD PART NO. PART NAME FIXING STAND NOZZLE & HOLDER ASSY 157805-7320 INJECTION PIPE JOINT ASSEMBLY TUBE ASSEMBLY COUPLING COUPLING MEASURING DEVICE MEASURING DEVICE 157954-4100 DIAL GAUGE ADJUSTING DEVICE PLIERS INSERTER MEASURING CYLINDER PIPING ASSEMBLY BRACKET MANUAL CONTROLLER MAIN HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS MANUAL CONTROLLER ASSEMBLY QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APPLICATION For pump drive side; (center height: 125mm) New injection system (Nozzle holder part no. 105780-2150; Nozzle part no. 105780-0060) 2x6x450mm; M12x1.5; M14x1.5 For fixing key no. 2 Used together with key no. 4 For pump drive side (shaft dia: 20) For pump drive side (shaft dia: 17) For measuring timer stroke (high pressure side) For measuring pre-stroke Used together with key no 9 For adjusting regulating valve pressure For disassembling regulating valve For reassembling regulating valve For measuring overflow For fuel piping For fine adjustment of GE actuator For adjusting GE actuator (For NISSAN, ISUZU, MAZDA) Used together with key no. 17 For NISSAN CD20, TD27 engines For ISUZU 4JG2 engines For MAZDA RF engines For adjusting GE actuator (For MITSUBISHI)

one for each cylinder

- 126 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

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SPECIAL TOOLS FOR ADJUSTMENT

BOOST COMPENSATOR
NO. 1 2 PART NO. 105782-0121 105782-0150 OLD PART NO. PART NAME APPLICATION For adjusting aneroid compensator and boost compensator For adjusting aneroid compensator and boost compensator; digital type 105782-0100 PRESSURE CONTROL KIT 105782-0130 PRESSURE CONTROL KIT

- 128 -

SPECIAL TOOLS FOR ADJUSTMENT

VE TYPE INJECTION PUMP SOLENOID TIMER ADJUSTMENT KIT


(Part No. 157845-6520)
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 026514-2040 157841-8500 157844-4501 139514-0200 157844-4820 157844-4900 029711-2180 026512-1640 157975-8800 157986-8000 157977-8700 157986-2000 029711-4420 017211-2010 017211-0010 029731-2200 157844-4500 OLD PART NO. PART NAME GASKET EYE ADAPTER GASKET HOSE JOINT HOSE EYE GASKET BOLT HOSE HOSE JOINT HOSE EYE HOSE CLAMP HOSE CLAMP EYE BOLT QTY 2 1 1 2 1 1 1 2 1 1 1 1 1 4 2 1 8x11x1000mm 6x11x500mm Inside dia: 12mm For overflow valve (12.2x15.9; T=1.5mm) For overflow valve (M12x1.5) 4x9x300mm 14.2x21; T=1.6mm 14.2x20; t=1.5mm APPLICATION

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1 6 11 16

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SPECIAL TOOLS FOR ADJUSTMENT

INTERMEDIATE HARNESSES
FOR P TYPE INJECTION PUMP (WITH LOAD SENSOR)
NO. 1 2 3 4 5 6 PART NO. 157846-1520 157846-1620 157846-1720 157846-4120 157846-4220 157846-4420 PART NAME WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS POTENTIOMETER 479746-0100 479746-1000 479746-4200, 479746-5000 479749-9200 154605-2720 479746-0100 LS CHECKER 407980-1480 407980-1101 407980-1101 407980-1101 407980-1101 407980-1480 ENGINE TYPE MITSUBISHI: 6D22T2 ISUZU: 6SD1-TC1 ISUZU: 6WA1-TCN NISSAN DIESEL: PE6T NISSAN DIESEL: FD46Ti MITSUBISHI: 6D22T

- 130 -

SPECIAL TOOLS FOR ADJUSTMENT

FOR RED GOVERNOR ADJUSTMENT


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. APPLICATION 157844-6520 For connecting RED governor for ISUZU engines (governor side 8 poles) 157844-6620 For connecting RED governor for MITSUBISHI engines (governor side 8 poles) 157844-6720 For connecting RED governor for NISSAN DIESEL engines (governor side 8 poles) 157844-6821 For connecting RED governor for ISUZU engines (governor side 12 poles) 157844-7021 For connecting RED governor for KOMATSU engines (governor side 8 poles) 157844-7121 For connecting RED governor for MITSUBISHI engines (governor side 10 poles) 157844-7221 For connecting RED governor for MITSUBISHI engines (governor side 8 poles) 157844-7420 For connecting RED governor for NISSAN DIESEL engines (governor side 8 poles) 157844-8120 For connecting RED governor for KOMATSU engines (governor side 16 poles) 157844-8620 For connecting RED governor for KOMATSU engines (governor side 14 poles) 157846-0720 For connecting RED governor for ISUZU engines (governor side 8 poles) 157846-0820 For connecting RED governor for HINO engines (governor side 8 poles) 157846-2820 For connecting RED governor for HINO engines (governor side 7 poles) 157846-3220 For connecting RED governor for NISSAN DIESEL engines (governor side 8 poles)

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14

- 131 -

SPECIAL TOOLS FOR ADJUSTMENT

FOR PRE-STROKE ACTUATOR ADJUSTMENT


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. APPLICATION 157844-7520 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles) 157844-7620 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 6 poles) 157844-7720 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 6 poles) 157844-7820 For connecting pre-stroke actuator for HINO engines (actuator side 8 poles) 157844-8921 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles) 157844-9021 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 8 poles) 157846-0020 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles) 157846-0120 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 8 poles) 157846-0620 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles) 157846-1020 For connecting pre-stroke actuator for HINO engines (actuator side 8 poles) 157846-1221 For connecting pre-stroke actuator for HINO engines (actuator side 8 poles) 157846-1920 For connecting pre-stroke actuator for HINO engines (actuator side 6 poles) 157846-2220 For connecting pre-stroke actuator for HINO engines (actuator side 6 poles) 157846-3320 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 8 poles) 157846-3720 For connecting pre-stroke actuator for all customers' engines (actuator side 6 poles) 157846-3920 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 6 poles)

10

11

12

13

14

15

16

- 132 -

SPECIAL TOOLS FOR ADJUSTMENT

FOR RACK SENSOR ADJUSTMENT


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. APPLICATION 157827-8720 For connecting rack sensor for ISUZU engines (sensor side 4 poles) 157827-8720 For connecting rack sensor for HINO engines (sensor side 4 poles) 157827-8820 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles) 157827-8920 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles) 157844-8720 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles) 157844-8820 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles) 157845-0020 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles) 157846-0220 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles) 157846-0320 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles) 157846-0420 For connecting rack sensor for ISUZU engines (sensor side 4 poles) 157846-0920 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles) 157846-1320 For connecting rack sensor for HINO engines (sensor side 4 poles) 157846-1420 For connecting rack sensor for HINO engines (sensor side 4 poles) 157846-2020 For connecting rack sensor for ISUZU engines (sensor side 3 poles) 157846-2120 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles) 157846-3420 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles) 157846-3820 For connecting rack sensor for all customers' engines (sensor side 4 poles) 157846-4020 For connecting rack sensor for NISSAN DIESEL engines (sensor side 3 poles) 157846-4320 For connecting rack sensor for MITSUBISHI engines (sensor side 3 poles)

10

11

12

13

14

15

16

17

18

19

- 133 -

SPECIAL TOOLS FOR ADJUSTMENT

HARNESS CONNECTORS
FOR VE PUMP POTENTIOMETER (POWER SIDE HARNESSES)
NO. 1 2 3 PART NO. APPLICATION 157829-8820 For connecting potentiometer to constant-voltage power supply and digital voltmeter 157844-6020 For connecting potentiometer to constant-voltage power supply and digital voltmeter 157844-6120 For connecting potentiometer to constant-voltage power supply and digital voltmeter (for NISSAN TD42 engine)

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SPECIAL TOOLS FOR ADJUSTMENT

MEMO

- 135 -

SPECIAL TOOLS FOR ADJUSTMENT

FOR VE PUMP POTENTIOMETER ADJUSTMENT (INTERMEDIATE HARNESSES)


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. APPLICATION 157841-8720 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU C223 engines 157844-1420 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines 157844-1520 157844-5320 157844-5420 157844-5520 157844-5620 157844-5720 157844-5820 157844-5920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and C223 engines For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and 4FC1-T engines For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D65 and 4D56 engines For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FC1-T, 4JB1, 4EE1-T and 4FG1 engines For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, LD20T-II, CD20-T and NISSAN DIESEL FD35, TD27, TD27-T, TD42, and TD42-T engines For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD17, CD20, CD20-T, LD20, LD20-II, LD20T and LD20T-II engines For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, RD28-T, LD20 and NISSAN DIESEL TD27, TD27-T, TD42, and TD42-T engines For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX, RFT, and PN engines

157844-9120 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines 157844-9320 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4JB1-T engines 157844-9420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN RD28 engines 157844-9520 157844-9820 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4FB1, 4JB1-T, 4JG2-T and 4FG1-T engines For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 and 4M40 engines

157844-9920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA SL engines 157845-1420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA PN engines 157845-3220 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX and RFT engines

157845-3320 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA R2 engines 157845-4920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA WLT engines 157845-5020 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX engines 157845-5120 157845-5220 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-T engines For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-T engines

157845-5720 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4EE1 engines 157845-5820 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4HF1 engines 157845-5920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28 engines 157845-6020 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD20 and NISSAN DIESEL TD25, TD25-T, TD27, TD27-T,TD42-T, TD47 engines

157845-7220 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 engines 157845-8520 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for TOYOTA 4B engines

- 136 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

- 137 -

SPECIAL TOOLS FOR ADJUSTMENT

PFR TYPE INJECTION PUMPS


PFR-MD TYPE PUMP
NO. 1 2 3 4 5 6 7 8 PART NO. 105781-4320 105780-8180 157808-0920 105782-4340 105782-6200 157991-9900 026510-1340 140402-2600 OLD PART NO. PART NAME QTY 1 1 1 1 2 1 APPLICATION Mounting bracket for PFR1MD ~ PFR6MD type pumps. Nozzle Part No. 105780-0000; Nozzle holder 105780-2140 2x6x600mm; M14x1.5; M12x1.5 For measuring plunger pre-stroke For measuring control rack travel For connecting piping to test oil supply port For connecting piping to test oil supply port (10x13; t=1.0mm) For fuel inlet at adjustment (M10x1.25) 105781-4310 DRIVING STAND NOZZLE & HOLDER ASSY 157805-3320 INJECTION PIPE MEASURING DEVICE MEASURING DEVICE EYE GASKET EYE BOLT

one for each cylinder

- 138 -

SPECIAL TOOLS FOR ADJUSTMENT

PFR-KD TYPE PUMP


NO. 1 2 3 4 5 6 7 8 PART NO. 105781-4320 105780-8180 157808-0920 105782-4440 105782-6200 029711-2150 026512-1540 029731-2010 OLD PART NO. PART NAME QTY 1 1 1 1 2 1 APPLICATION Mounting bracket for PFR1KD ~ PFR6KD pumps Nozzle Part No. 105780-0000; Nozzle holder 105780-2140 2x6x600mm; M14x1.5; M12x1.5 For measuring plunger pre-stroke For measuring control rack travel For connecting piping to test oil supply port For connecting piping to test oil supply port (12x15; t=1.5mm) For fuel inlet at adjustment (M12x1.5) 105781-4310 DRIVING STAND NOZZLE & HOLDER ASSY 157805-3320 INJECTION PIPE 105782-4320 MEASURING DEVICE MEASURING DEVICE EYE GASKET EYE BOLT

one for each cylinder

;; ;; ;;

- 139 -

SPECIAL TOOLS FOR ADJUSTMENT

PFR-KX TYPE PUMP


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 105781-4320 157817-2100 105780-8190 157808-0920 105782-4440 105782-6200 029711-2150 026512-1540 029731-2010 157817-3320 157817-2820 157817-3120 157817-3520 157817-3620 OLD PART NO. PART NAME QTY 1 1 1 1 1 2 1 1 1 1 1 1 APPLICATION Mounting bracket for PFR1KX ~ PFR6KX type pumps. For PFR5KX and PFR6KX (Used together with key no. 1) Nozzle Part No. 105780-0060; Nozzle holder 105780-2150 2x6x600mm; M14x1.5; M12x1.5 For measuring plunger pre-stroke For measuring control rack travel For connecting pipe to test oil supply port For connecting piping to test oil supply port (12x15; t=1.5mm) For fuel inlet at adjustment (M12x1.5) For driving stand for Varity Perkins 704-30 engine For Varity Perkins 704-30 engine For Varity Perkins 704-30 engine For driving stand (105781-4320) For ISUZU 3L, 4L PFR1KX type pumps 105781-4310 DRIVING STAND HOLDER NOZZLE & HOLDER ASSY 157805-3320 INJECTION PIPE 105782-4320 MEASURING DEVICE MEASURING DEVICE EYE GASKET EYE BOLT HOLDER CONNECTOR GAUGE HOLDER GAUGE

one for each cylinder


1 2 3 4 5

11

12

13

;; ;;

10

14

- 140 -

SPECIAL TOOLS FOR ADJUSTMENT

MEMO

- 141 -

SPECIAL TOOLS FOR ADJUSTMENT

DRIVING STAND FOR PFR-MD, -KD and -KX TYPE PUMPS


(Part No. 105781-4320)
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. 157817-2400 157816-7120 157816-7220 020006-1440 156611-1900 023641-2410 013021-2120 157816-9200 157817-1000 157817-1100 020365-1040 157814-1000 029998-0640 157817-1200 157817-0800 157817-2200 157817-2300 157817-2500 157817-2600 010206-5540 010206-4540 157636-9100 010208-1240 015060-3680 157815-9600 026506-1040 010206-1040 157817-1700 012555-1040 157992-4300 029301-5020 013121-4140 010208-2040 010206-2040 157992-4200 157817-1800 OLD PART NO. PART NAME STAND CAMSHAFT CAMSHAFT BOLT COUPLING SPRING WASHER NUT CONTROL RACK CONNECTOR CONNECTOR BOLT BUSH SHIM COLLAR COLLAR HOLDER HOLDER HOLDER HOLDER SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT PIN SCREW GASKET SOCKET HEAD BOLT COVER SCREW BOLT WASHER NUT SOCKET HEAD BOLT SOCKET HEAD BOLT ADAPTER SPACER QTY 1 1 1 8 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 4 4 2 1 1 1 2 4 2 2 2 13 11 2 2 For connecting PFR-KD, -KX type pumps' control rack For connecting PFR-MD type pump For fixing connector For installing control rack travel measuring device For adjusting distance between collar and holder (029300-6010: t=0.8mm; 029300-6020: t=0.35mm; 029300-6030: t=0.5mm; 029300-6040: t=1.0mm) For mounting PFR-KX and -KD type pumps (L=43mm) For mounting PFR-MD type pump (L=31mm) For mounting PFR-2KX to -4KX pumps and PFR-2KD to -6KD pumps (with spacer; center height 125mm) For mounting PFR-1KX and PFR-1KD pumps (with spacer; center height 125mm) For mounting PFR-1MD pump (without spacer; center height 110mm) For mounting PFR-2MD ~ PFR-6MD type pumps (without spacer; center height 110mm) For fixing holders for PFR-KX and -KD type pumps (M6x1; L=55mm) For fixing holders for PFR-MD type pump (M6x1; L=45mm) For fixing holders for PFR-KX and -KD type pumps (M8x1.25; L=25mm) For fixing holders for PFR-MD type pump (M8x1; L=12mm) For aligning holders For fixing control rack Used together with socket head bolt For lubricating oil drain For oil cover For fixing cover For fixing stand (length: 55mm) Used together with bolt (key no. 30) and nut (key no. 32) Used together with bolt (key no. 30) and washer (key no. 31) For fixing PFR-KX and -KD type pumps (M8x1.25; L=20mm) For fixing PFR-MD type pump (M6x1; L=20mm) For 7NP and 15NP type pump test stands (thickness: 15mm) For PFR-KD, -KX holders (used together with 16 and 17; t = 12mm) APPLICATION Mounted on pump test stand (center height : 110mm) For PFR-KX, -K and -KD type pumps For PFR-MD type pump For fixing bearing cover For connecting pump test stand's driveshaft For fixing coupling For fixing coupling

- 142 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2

; ;;
8 13 18

10

11

12

14

15

16

17

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

- 143 -

SPECIAL TOOLS FOR ADJUSTMENT

RSV TYPE MECHANICAL GOVERNOR


NO. 1 2 3 4 5 6 7 PART NO. 105782-6130 157916-2620 157913-3120 157913-7120 157914-1400 105782-6030 157913-3520 OLD PART NO. PART NAME MEASURING DEVICE WRENCH BOX WRENCH BOX WRENCH SOCKET WRENCH MEASURING DEVICE WRENCH QTY 1 1 1 1 1 1 1 APPLICATION For measuring control rack travel; governor installed with drive side mounted boost compensator For adjusting torque control device (SW22mm and 3mm wide tooth) For setting full load (SW10mm) For setting full load (SW12mm) For removing and installing governor housing plug (SW30mm) For measuring control lever angle and fixing control lever Same as RFD-K type tool (SW10mm, screwdriver included)

- 144 -

SPECIAL TOOLS FOR ADJUSTMENT

RFD(K) TYPE MECHANICAL GOVERNOR


NO. 1 2 3 4 5 6 7 PART NO. 105782-6130 157916-2620 157913-3120 157913-7120 157913-4120 105782-6030 157913-3520 OLD PART NO. PART NAME MEASURING DEVICE WRENCH BOX WRENCH BOX WRENCH WRENCH ADJUSTING DEVICE WRENCH QTY 1 1 1 1 1 1 1 APPLICATION For measuring control rack travel; governor installed with drive side mounted boost compensator For adjusting idling spring (SW22mm, tooth width: 3mm) For setting full load (SW10mm) For setting full load (SW12mm) For adjusting torque control stroke (SW8mm, screwdriver included) For measuring control lever angle and fixing control lever For adjusting torque control stroke (SW10mm, screwdriver included)

- 145 -

SPECIAL TOOLS FOR ADJUSTMENT

RLD-E TYPE MECHANICAL GOVERNOR


NO. 1 2 3 4 5 6 PART NO. 105782-6170 157913-3620 157913-5321 157913-5402 157913-3520 157915-0720 157913-5320 OLD PART NO. PART NAME ADJUSTING DEVICE WRENCH WRENCH QTY 1 1 1 1 1 1 APPLICATION For measuring control lever angle and fixing control lever For adjusting torque cam For adjusting governor shaft For adjusting idling spring For adjusting boost compensator spring (SW10mm; with screwdriver) For adjusting guide screw of improved-type boost compensator

157913-5401 WRENCH WRENCH WRENCH

- 146 -

SPECIAL TOOLS FOR ADJUSTMENT

RLD-J TYPE MECHANICAL GOVERNOR


NO. 1 2 3 4 5 6 7 PART NO. 157913-6220 157913-6720 157913-3520 157913-7220 105782-6170 157913-6920 157915-0720 OLD PART NO. PART NAME WRENCH WRENCH WRENCH WRENCH ADJUSTING DEVICE WRENCH WRENCH QTY 1 1 1 1 1 1 1 APPLICATION For idling spring adjustment and locknut removal and installation (idling spring adjustment is possible by inserting a phillips head screwdriver into the center of the wrench). For adjusting torque cam For adjusting boost compensator spring (SW10mm; with screwdriver) For adjusting governor shaft For measuring control lever angle and fixing control lever For adjusting shifter shim For adjusting guide screw of improved-type boost compensator

- 147 -

SPECIAL TOOLS FOR ADJUSTMENT

RED TYPE ELECTRONIC GOVERNOR


NO. 1 2 3 PART NO. 407910-2470 407910-3960 407910-5060 OLD PART NO. PART NAME CONTROL UNIT CONTROL UNIT WIRE HARNESS QTY 1 1 1 APPLICATION For driving governor actuator (for 15mm type) For driving governor actuator (for 19mm type) For connecting control unit, constant voltage power supply and governor

- 148 -

SPECIAL TOOLS FOR ADJUSTMENT

RED TYPE ELECTRONIC GOVERNOR


NO. 1 2 3 4 5 6 7 8 PART NO. 407980-4340 407915-0590 407910-5540 157846-5220 157846-5520 157846-5420 157846-5320 157846-5120 OLD PART NO. PART NAME SWITCH BOX CONTROL UNIT WIRE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS QTY 1 1 1 1 1 1 1 1 APPLICATION For confirming control rack position sensor characteristics For confirming control rack position sensor characteristics Main harness For MITSUBISHI For MITSUBISHI (8DC engines) For HINO For ISUZU For NISSAN DIESEL

- 149 -

SPECIAL TOOLS FOR ADJUSTMENT

RHD TYPE GOVERNOR


NO. 1 2 PART NO. 307610-0050 307610-1010 OLD PART NO. PART NAME DRIVING STAND ADJUSTING DEVICE QTY 1 1 For driving RHD governor For measuring lever angle APPLICATION

- 150 -

SPECIAL TOOLS FOR ADJUSTMENT

NOZZLE HOLDERS
KCA-S, -P TYPE NOZZLE HOLDERS
NO. 1 2 3 4 PART NO. 157943-0500 157914-3300 157914-3200 157927-2500 OLD PART NO. PART NAME BLOCK SOCKET WRENCH SOCKET WRENCH MAGNET QTY 1 1 1 1 APPLICATION For nozzle holder disassembly and reassembly SW27, 12-sided; for KCA-S type disassembly and reassembly, and removal/installation on engine. SW22, 12-sided; for KCA-P type disassembly and reassembly, and removal/installation on engine. For removing shims

- 151 -

SPECIAL TOOLS FOR ADJUSTMENT

KBL2.1-S TYPE NOZZLE HOLDER


1. FOR ISUZU, MITSUBISHI: CLOSED METHOD
NO. 1 1/1 1/2 1/3 1/4 1/5 1/6 1/7 1/8 2 3 PART NO. 105789-0500 157892-0220 157892-1320 157892-1420 157892-1800 157954-3801 157892-1100 157892-1200 157892-1500 157944-9520 157914-2800 OLD PART NO. PART NAME ADJUSTING DEVICE ASSEMBLY ADJUSTING DEVICE CONNECTOR ASSEMBLY RETAINING NUT BASE 157954-3800 DIAL GAUGE PIN PIN GASKET PLATE SOCKET WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 For adjusting zero point Measuring range: 0-5mm (x0.01mm) Length: 60.5mm Length: 50mm 12.2x15.9; t=1.0mm For supporting nozzle holder For removing and installing nozzle retaining nut; SW19 mm APPLICATION

2. FOR HINO: CLOSED METHOD


NO. 1 1/1 1/2 1/3 1/4 1/5 1/6 1/7 1/8 2 3 PART NO. 105789-0520 157892-0220 157892-1320 157892-1920 157892-1800 157954-3801 157892-1100 157892-1200 157892-1500 157944-9520 157914-2800 OLD PART NO. PART NAME ADJUSTING DEVICE ASSEMBLY ADJUSTING DEVICE CONNECTOR ASSEMBLY RETAINING NUT BASE 157954-3800 DIAL GAUGE PIN PIN GASKET PLATE SOCKET WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 For adjusting zero point Measuring range: 0-5mm (x0.01mm) Length: 60.5mm Length: 50mm 12.2x15.9; t=1.0mm For supporting nozzle holder For removing and installing nozzle retaining nut; SW19 mm APPLICATION

3. FOR OPEN METHOD


NO. 1 1/1 1/4 1/5 1/6 2 3 PART NO. 105789-0540 157892-0220 157892-1800 157954-3801 157892-1100 157944-9520 157914-2800 OLD PART NO. PART NAME ADJUSTING DEVICE ASSEMBLY ADJUSTING DEVICE BASE 157954-3800 DIAL GAUGE PIN PLATE SOCKET WRENCH QTY 1 1 1 1 1 1 1 For adjusting zero point Measuring range: 0-5mm (x0.01mm) Length: 60.5mm For supporting nozzle holder For removing and installing nozzle retaining nut; SW19 mm APPLICATION

- 152 -

SPECIAL TOOLS FOR ADJUSTMENT 4. FOR NISSAN DIESEL: CLOSED METHOD


NO. 1 1/1 1/2 1/3 1/4 1/5 1/6 1/7 1/8 2 3 PART NO. 105789-0560 157892-0220 157892-1320 157892-2020 157892-1800 157954-3801 157892-1100 157892-1200 157892-1500 157944-9520 157914-2800 OLD PART NO. PART NAME ADJUSTING DEVICE ASSEMBLY ADJUSTING DEVICE CONNECTOR ASSEMBLY RETAINING NUT BASE 157954-3800 DIAL GAUGE PIN PIN GASKET PLATE SOCKET WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 For adjusting zero point Measuring range: 0-5mm (x0.01mm) Length: 60.5mm Length: 50mm 12.2x15.9; t=1.0mm For supporting nozzle holder For removing and installing nozzle retaining nut; SW19 mm APPLICATION

1 1/5 1/1 1/8 1/4

1/6

1/7

1/2

1/3

- 153 -

SPECIAL TOOLS FOR ADJUSTMENT

KBL2.1-P TYPE NOZZLE HOLDER: OPEN METHOD


NO. 1 1/1 1/2 1/3 1/4 2 3 4 PART NO. 105789-0590 157892-2220 157892-3300 157954-3801 157892-3000 157992-2521 157890-6200 157890-6320 OLD PART NO. PART NAME ADJUSTING DEVICE ASSEMBLY ADJUSTING DEVICE BASE 157954-3800 DIAL GAUGE PIN 157992-2520 PLATE SCRAPER SCRAPER QTY 1 1 1 1 1 1 1 1 For adjusting zero point Measuring range: 0-5mm (x0.01mm) Length: 60.4mm For supporting nozzle holder For cleaning nozzle seat For cleaning nozzle fuel oil chamber APPLICATION

Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0600.
1 1/4 1/3 1/2 1/1 2 3 4

- 154 -

SPECIAL TOOLS FOR ADJUSTMENT

KBL2.2-P TYPE NOZZLE HOLDER: OPEN METHOD


NO. 1 2 3 4 5 6 PART NO. 157954-3801 157892-3620 157892-3500 157992-2820 157890-6200 157890-6320 OLD PART NO. PART NAME QTY 1 1 1 1 1 1 Length: 45mm For supporting nozzle holder For cleaning nozzle seat For cleaning nozzle fuel oil chamber APPLICATION Measuring range: 0-5mm (x0.01mm) 157954-3800 DIAL GAUGE CONNECTOR ASSEMBLY PIN PLATE SCRAPER SCRAPER

KBL2.2-P TYPE NOZZLE HOLDER: CLOSED METHOD


NO. 1 2 3 4 5 6 7 7/1 7/2 7/3 8 PART NO. 157954-3801 157892-3620 157892-3500 157992-2820 157890-6200 157890-6320 157892-3120 157892-3100 026508-1140 157892-1600 157892-3200 OLD PART NO. PART NAME QTY 1 1 1 1 1 1 1 1 1 1 1 M150.5; SW17 L=65mm For plug; 8.211.4; t=1.0mm M81.0; SW12 For retaining nut; 10.213.2; t=1.0mm Length: 45mm For supporting nozzle holder For cleaning nozzle seat For cleaning nozzle fuel oil chamber APPLICATION Measuring range: 0-5mm (x0.01mm) 157954-3800 DIAL GAUGE CONNECTOR ASSEMBLY PIN PLATE SCRAPER SCRAPER RETAINING NUT RETAINING NUT GASKET PLUG GASKET

7 7/2 7/1

7/3

- 155 -

SPECIAL TOOLS FOR ADJUSTMENT

KBL2.3-S TYPE NOZZLE HOLDER


1. FOR LARGE HINO TRUCKS
NO. 1 1/1 1/1/1 1/1/2 1/1/3 1/2 1/3 1/4 1/6 1/6/1 1/6/2 1/6/3 1/7 2 3 4 5 PART NO. 105789-0680 157892-4121 157892-4100 157892-5400 157892-1000 157954-3801 157892-4200 157892-4300 157892-4020 157892-4000 026508-1140 157892-1600 157892-1500 157944-9520 157911-8100 157914-2800 157914-0500 157892-4120 OLD PART NO. PART NAME ADJUSTING DEVICE ASSEMBLY ADJUSTING DEVICE HOLDER HOLDER NUT 157954-3800 DIAL GAUGE PIN PIN RETAINING NUT RETAINING NUT GASKET PLUG GASKET PLATE WRENCH WRENCH WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 M19x0.75; SW22 mm, L=84 mm For plug;8.2x11.4; t=1.0 mm M8x1.0; SW12 mm 12.2x15.9; t=1.0 mm For supporting nozzle holders For adjusting first opening pressure; SW5 mm For removing and installing retaining nut ; SW19 mm For removing and installing adjustment retaining nut; SW22 mm Part of key no. 1 For installing cap nut; M10x1.0 For installing cap nut; M10x1.25 For securing dial gauge Measuring range: 0-5 mm (x0.01) L=160 mm (excluding length of thread) L=110 mm (excluding length of thread) APPLICATION

Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0690.

2. FOR MEDIUM-SIZED HINO TRUCKS


NO. 1 1/1 1/1/1 1/1/3 1/2 1/5 1/6 1/6/1 1/6/2 1/6/3 1/7 2 3 4 5 PART NO. 105789-0700 157892-4420 157892-4400 157892-1000 157954-3801 157892-4700 157892-4020 157892-4000 026508-1140 157892-1600 157892-1500 157944-9520 157911-8100 157914-2800 157914-0500 OLD PART NO. PART NAME ADJUSTING DEVICE ASSMBLY ADJUSTING DEVICE HOLDER NUT 157954-3800 DIAL GAUGE PIN RETAINING NUT RETAINING NUT GASKET PLUG GASKET PLATE WRENCH WRENCH WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 M19x0.75; SW22 mm, L=84 mm For plug;8.2x11.4; t=1.0 mm M8x1.0, SW12 mm 12.2x15.9; t=1.0 mm For supporting nozzle holder For adjusting first opening pressure; SW5 mm For removing and installing retaining nut ; SW19 mm For removing and installing adjustment retaining nut; SW22 mm Part of key no. 1 For installing cap nut; M8x1.0 For securing dial gauge Measuring range: 0-5 mm (x0.01) L=85 mm (excluding length of thread) APPLICATION

Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0710.

- 156 -

SPECIAL TOOLS FOR ADJUSTMENT


1 1/1 1/1/3 1/6/1 1/1/2 4 1/7 5 1/1/1 1/6 1/2 1/6/2 1/6/3 2 3

1/3

1/4

1/5

- 157 -

SPECIAL TOOLS FOR ADJUSTMENT

KBL2.4-S TYPE NOZZLE HOLDER


1. FOR MITSUBISHI
NO. 1 1/1 1/1/1 1/1/3 1/2 1/3 1/4 1/6 1/7 1/8 1/8/1 1/8/2 1/8/3 1/9 2 3 4 PART NO. 105789-0640 157892-4420 157892-4400 157892-1000 157954-3801 157892-4700 157892-5200 157892-5500 157892-5700 157892-4020 157892-4000 026508-1140 157892-1600 157892-1500 157944-9520 157914-2800 157914-0500 OLD PART NO. PART NAME ADJUSTING DEVICE ASSEMBLY ADJUSTING DEVICE HOLDER NUT 157954-3800 DIAL GAUGE PIN PIN PIN PIN RETAINING NUT RETAINING NUT GASKET PLUG GASKET PLATE WRENCH WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 M19x0.75; SW22 mm, L=84 mm For plug;8.2x11.4; t=1.0 mm M8x1.0; SW12 mm For retaining nut; 12.2x15.9; t=1.0 mm For supporting nozzle holders For removing and installing retaining nut, SW19 mm For removing and installing adjustment retaining nut, SW22mm Part of key no. 1 For installing cap nut; M8x1.0 For securing dial gauge Measuring range: 0-5 mm (x0.01) L=85 mm (excluding length of thread) L=100 mm (excluding length of thread) L=55 mm (excluding length of thread) L=120 mm (excluding length of thread) APPLICATION

Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0650.

2. FOR NISSAN DIESEL


NO. 1 1/1 1/1/1 1/1/2 1/1/3 1/2 1/3 1/5 1/6 1/8 1/8/1 1/8/2 1/8/3 1/9 2 3 4 PART NO. 105789-0660 157892-4121 157892-4100 157892-5400 157892-1000 157954-3801 157892-4700 157892-5300 157892-5500 157892-4020 157892-4000 026508-1140 157892-1600 157892-1500 157944-9520 157914-2800 157914-0500 157892-4120 OLD PART NO. PART NAME ADJUSTING DEVICE ASSEMBLY ADJUSTING DEVICE HOLDER HOLDER NUT 157954-3800 DIAL GAUGE PIN PIN PIN RETAINING NUT RETAINING NUT GASKET PLUG GASKET PLATE WRENCH WRENCH QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 M19x0.75; SW22 mm; L=84 mm For plug;8.2x11.4, t=1.0 mm M8x1.0; SW12 mm For retaining nut; 12.2x15.9; t=1.0 mm For supporting nozzle holders For removing and installing retaining nut, SW19 mm For removing and installing adjustment retaining nut, SW22mm Part of key no. 1 For installing cap nut; M10x1.0 For installing cap nut; M10x1.25 For securing dial gauge Measuring range: 0-5 mm (x0.01) L=85 mm (excluding length of thread) L=60 mm (excluding length of thread) L=55 mm (excluding length of thread) APPLICATION

Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0670.

- 158 -

SPECIAL TOOLS FOR ADJUSTMENT


1 1/1 1/1/3 1/8/1 1/1/2 4 1/9 1/1/1 1/8 1/2 1/8/2 1/8/3 2 3

1/3

1/4

1/5

1/6

1/7

- 159 -

SPECIAL TOOLS FOR ADJUSTMENT

KBL2.4-P TYPE NOZZLE HOLDER


NO. 1 1/1 1/1/1 1/1/2 1/2 1/3 1/4 1/5 1/5/1 1/5/2 1/5/3 1/6 2 3 PART NO. 105789-0720 157892-5020 157892-5000 157892-1000 157954-3801 157892-5200 157892-5700 157892-5120 157892-5100 026508-1140 157892-1600 157892-3200 157992-2820 157944-9520 OLD PART NO. PART NAME ADJUSTING DEVICE ASSEMBLY ADJUSTING DEVICE HOLDER NUT 157954-3800 DIAL GAUGE PIN PIN RETAINING NUT RETAINING NUT GASKET PLUG GASKET PLATE PLATE QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 M15x0.5; SW17; L=70 mm For plug;8.2x11.4; t=1.0 mm M8x1.0; SW12 mm For retaining nut;10.2x13.2; t=1.0 mm For supporting nozzle holder For supporting flange type nozzle holders Part of key no 1 For installing cap nut; M8x1.25 For fixing dial gauge Measuring range: 0-5 mm (x0.01) L=100 mm (excluding length of thread) L=120 mm (excluding length of thread) APPLICATION

Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0730.

1 1/1 1/1/1 1/1/2 1/2 1/5/1 1/5 1/5/2 1/5/3

1/3

1/4

1/6

- 160 -

SPECIAL TOOLS FOR ADJUSTMENT

MEMO

- 161 -

SPECIAL TOOLS FOR ADJUSTMENT

INJECTION PIPES FOR TEST BENCHES


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 13/1 13/2 13/3 13/4 13/5 13/6 14 14/1 14/2 14/3 14/4 15 15/1 15/2 15/3 15/4 15/5 PART NO. 157808-0020 157808-0120 157808-0220 157808-0320 157808-0420 157808-0520 157808-0720 157808-0820 157808-0920 157808-1020 157808-1120 157808-1220 157808-1320 157808-1420 157808-1520 157808-1620 157808-1720 157808-1820 157808-1920 157808-2020 157808-2120 157808-2220 157808-2320 157808-2420 157808-2520 157808-2620 157808-2720 157808-2820 157808-2920 157808-3020 OLD PART NO. APPLICATION 157805-0220 For adjusting PES-K, PE-A pumps (2x6x600mm; M12x1.5, M14x1.5) 157805-0320 For adjusting VE pump (2x6x840mm; M12x1.5, M14x1.5) 157805-0520 For adjusting PE-A, PE-AD, PE-MD pumps (2x6x600mm; M14x1.5, M14x1.5) 157805-1120 For adjusting PE-P, PE-PD pumps (3x8x600mm; M14x1.5, M14x1.5) 157805-1720 For adjusting PE-P, PE-PD pumps (3x8x600mm; M14x1.5, M18x1.5) 157805-2020 For adjusting PE-ZW, PE-ZWX, PE-ZWY pumps (4x8x1500mm; M18x1.5, M18x1.5) 157805-2520 For adjusting PE-P, PE-PD pumps (3x8x600mm; M14x1.5, M14x1.5) 157805-2620 For adjusting PE-P, PE-PD pumps (3x8x600mm; M14x1.5, M18x1.5) 157805-3320 For adjusting PES-K, PE-A pumps (2x6x600mm; M14x1.5, M12x1.5) 157805-3820 For adjusting PE-A, PE-AD, PE-MD pumps (2x6x600mm; M14x1.5, M14x1.5) 157805-3920 For pumps with unified threads (2x6x600mm; 9/16-18UNF, M14x1.5) 157805-2320 For adjusting PES-K, PE-A pumps (2x6x600mm; M14x1.5, M12x1.5) 157805-4420 157805-4720 For adjusting PE-P pump (set of 12; for assemblies 157808-1420 157808-1920) 157805-4820 For adjusting PE-P pump (cylinders 6, 7; 3x8x600mm; M14x1.5, M14x1.5) 157805-4920 For adjusting PE-P pump (cylinders 5, 8; 3x8x600mm; M14x1.5, M14x1.5) 157805-5020 For adjusting PE-P pump (cylinders 4, 9; 3x8x600mm; M14x1.5, M14x1.5) 157805-5120 For adjusting PE-P pump (cylinders 3, 10; 3x8x600mm; M14x1.5, M14x1.5) 157805-5220 For adjusting PE-P pump (cylinders 2, 11; 3x8x600mm; M14x1.5, M14x1.5) 157805-5320 For adjusting PE-P pump (cylinders 1, 12;3x8x600mm; M14x1.5, M14x1.5) 157805-5420 For adjusting PE-PD pump (set of 6; for assemblies 157808-2120 157808-2420) 157805-5520 For adjusting PE-PD pump (cylinders 4, 5, 6;3x8x600mm; M18x1.5, M14x1.5) 157805-5620 For adjusting PE-PD pump (cylinder 7; 3x8x600mm; M18x1.5, M14x1.5) 157805-5720 For adjusting PE-PD pump (cylinder 3; 3x8x600mm; M18x1.5, M14x1.5) 157805-5820 For adjusting PE-PD pump (cylinder 2; 3x8x600mm; M18x1.5, M14x1.5) 157805-5920 For adjusting PES12P pump with variable timer (set of 12; for assemblies 157808-2620 157808-3720)

157805-6020 For adjusting PES12P pump with variable timer (cylinder 1;3x8x600mm; M14x1.5, M14x1.5) 157805-6120 For adjusting PES12P pump with variable timer (cylinder 2; 3x8x600mm; M14x1.5, M14x1.5) 157805-6220 For adjusting PES12P pump with variable timer (cylinder 3; 3x8x600mm; M14x1.5, M14x1.5) 157805-6320 For adjusting PES12P pump with variable timer (cylinder 4; 3x8x600mm; M14x1.5, M14x1.5) 157805-6420 For adjusting PES12P pump with variable timer (cylinder 5; 3x8x600mm; M14x1.5, M14x1.5)

- 162 -

SPECIAL TOOLS FOR ADJUSTMENT


NO. 15/6 15/7 15/8 15/9 15/10 15/11 15/12 16 17 18 19 20 21 22 23 24 PART NO. 157808-3120 157808-3220 157808-3320 157808-3420 157808-3520 157808-3620 157808-3720 157808-3820 157808-3920 157808-4020 157808-4120 157808-4220 157808-4320 157808-4420 157808-4520 157808-4620 OLD PART NO. APPLICATION

157805-6520 For adjusting PES12P pump with variable timer (cylinder 6; 3x8x600mm; M14x1.5, M14x1.5) 157805-6620 For adjusting PES12P pump with variable timer (cylinder 7; 3x8x600mm; M14x1.5, M14x1.5) 157805-6720 For adjusting PES12P pump with variable timer (cylinder 8; 3x8x600mm; M14x1.5, M14x1.5) 157805-6820 For adjusting PES12P pump with variable timer (cylinder 9; 3x8x600mm; M14x1.5, M14x1.5) 157805-6920 For adjusting PES12P pump with variable timer (cylinder 10; 3x8x600mm; M14x1.5, M14x1.5) 157805-7020 For adjusting PES12P pump with variable timer (cylinder 11; 3x8x600mm; M14x1.5, M14x1.5) 157805-7120 For adjusting PES12P pump with variable timer (cylinder 12; 3x8x600mm; M14x1.5, M14x1.5) 157805-7320 For new VE injection system (2x6x450mm; M12x1.5, M14x1.5) 157805-7420 For new VE injection system (2x6x450mm; M14x1.5, M14x1.5) 157805-7520 For adjusting P-S7S pump (4x8x1000mm; M18x1.5, M14x1.5) 157805-7720 For USA (3x6x600mm; M18x1.5, M14x1.5) 157805-7820 For USA (3x6x1000mm; M14x1.5, M14x1.5) 157805-7920 For USA (2x6x450mm; M12x1.5, M12x1.5) 157805-8020 For USA (3x6x600mm; 9/16-18UNF, M14x1.5) 157805-9420 For adjusting PE-P, PE-PD pumps (3x8x600mm; M14x1.5, M14x1.5) 157805-9520 For adjusting PE-Z pump (3x8x600mm; M18x1.5, M14x1.5)

- 163 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

10

11

12

13

13/1

13/2

13/3

13/4

13/5

13/6

14

14/1

14/2

14/3

14/4

15

15/1

15/2

15/3

15/4

15/5

15/6

15/7

15/8

15/9

15/10

15/11

15/12

16

17

18

- 164 -

SPECIAL TOOLS FOR ADJUSTMENT


19 20 21 22 23

24

- 165 -

SPECIAL TOOLS FOR ADJUSTMENT

FIXING STANDS
PE TYPE INJECTION PUMP FIXING STANDS
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. 105781-0471 105781-0431 105781-0690 105781-0720 105781-0790 105781-0800 105781-0531 105781-0740 105781-0551 105781-0760 105781-0481 105781-0421 105781-0461 105781-0770 105781-0511 105781-0780 105781-0121 105781-0620 105781-0580 PE2A (for drive side; flange type) 105781-0630 105781-0051 105781-0640 105781-0301 105781-0590 105781-0600 105781-0650 105781-0660 105781-0670 105781-0300 + 157810-2100 PES-P, -PD, HD-TICS (for drive side; flange type) 105781-0050 105781-0050 + 157810-2100 105781-0300 PES-A, -AD, -MD, MD-TICS (for drive side; flange type) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 110 mm center height; PES-P in-line type) For mounting pump on the test stand (For 110 mm center height; PES-PD) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 125 mm center height; PES-P in-line type) For mounting pump on the test stand (For 125 mm center height; PES-PD) 105781-0530 105781-0530 + 157810-2100 105781-0550 105781-0550 + 157810-2100 105781-0480 PE-P, -PD, HD-TICS (base type) 105781-0420 105781-0460 105781-0460 + 157810-2100 105781-0510 105781-0510 + 157810-2100 105781-0120 105781-0120 + 157810-2100 PES-K (for drive side; flange type) PE-ZWY (base type) PE-ZW, ZWX (base type) MD-TICS (base type) OLD PART NO. 105781-0470 105781-0430 PE-A, -AD, -MD (base type) INJECTION PUMP TYPE APPLICATION For mounting pump on the test stand (For 110 mm center height; concave top) For mounting pump on the test stand (For 125 mm center height; concave top) For mounting pump on the test stand (For 110 mm center height; channel top) For mounting pump on the test stand (For 125 mm center height; channel top) For mounting pump on the test stand (For 110 mm center height; concave top) For mounting pump on the test stand (For 125 mm center height; concave top) For mounting pump on the test stand (For 110 mm center height; channel top) For mounting pump on the test stand (For 125 mm center height; channel top) For mounting pump on the test stand (For 110 mm center height; flat top) For mounting pump on the test stand (For 125 mm center height; flat top) For mounting pump on the test stand (For 110 mm center height; flat top) For mounting pump on the test stand (For 125 mm center height; flat top) For mounting pump on the test stand (For 110 mm center height; concave top) For mounting pump on the test stand (For 125 mm center height; concave top) For mounting pump on the test stand (For 110 mm center height; flat top) For mounting pump on the test stand (For 125 mm center height; flat top) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height)

- 166 -

SPECIAL TOOLS FOR ADJUSTMENT


NO. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 105781-0521 105781-0680 105781-0700 105781-0730 105781-0541 105781-0750 105781-0201 105781-0710 105781-0451 105781-0561 105781-0461 105781-0770 105781-0810 105781-0860 HD-TICS (base type) 105781-0820 105781-0450 105781-0560 105781-0460 105781-0460 + 157810-2100 105781-0540 105781-0540 + 157810-2100 105781-0200 MD-TICS (for governor side; flange type) OLD PART NO. 105781-0520 105781-0520 + 157810-2100 PES-ZW, -ZWX (for drive side; flange type) INJECTION PUMP TYPE APPLICATION For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height; governor side) PES-P, -PD, HD-TICS (for governor side; flange type) For mounting pump on the test stand (For 110 mm center height; middle stand) For mounting pump on the test stand (For 125 mm center height; governor side) For mounting pump on the test stand (For 125 mm center height; middle stand) PES-ZW, -ZWX (for governor side; flange type) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) PE-P (base type) For mounting pump on the test stand (For 125 mm center height; concave top) For mounting pump on the test stand (For 110 mm center height; flat top) For mounting pump on the test stand (For 125 mm center height; flat top)

PES-A, -AD, -MD (for governor side; flange type)

- 167 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

- 168 -

SPECIAL TOOLS FOR ADJUSTMENT


41 42 43

- 169 -

SPECIAL TOOLS FOR ADJUSTMENT

3-POINT FIXING STANDS FOR 10NP, 20NP TEST BENCHES


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. 105796-0000 157811-0521 157811-0421 157811-0321 105796-0170 157811-1021 105796-0070 105796-0060 157811-0721 105796-0080 157811-0821 105796-0110 105796-0090 157811-0621 105796-0100 157811-2621 105796-0030 157811-0921 105796-0180 157811-2421 105796-0160 157811-2521 105796-0120 157811-7320 105796-0050 105796-0140 105796-0050 105796-0130 105796-0150 OLD PART NO. INJECTION PUMP TYPE All pumps (flange type) VE pump (flange type) PES-K (flange type) PES-K (flange type) PE-A, -AD, -MD (base type) PE-A (flange type) PE-A, -AD, -MD (flange type) PE-A, -AD, -MD (base type) PE-A, -AD, -MD (flange type) TC-MD (base type) TC-MD (flange type) TC-MD (flange type) TC-MD (base type) TC-MD (flange type) TC-MD (base type) TC-MD (flange type) PE-P, -PD, TC-HD (base type) PE-P, -PD, TC-HD (flange type) PE-P, -PD, TC-HD (flange type) PE-P, -PD, TC-HD (flange type) PE-P, -PD, TC-HD (base type) PE-P, -PD, TC-HD (flange type) PE-P, -PD, TC-HD (flange type) PE-P, -PD, TC-HD (flange type) PE-ZW, -ZWX (base type) PE-ZW, -ZWX (flange type) PE-ZW, -ZWX (flange type) PE-ZWY (base type) TC-HD() (base type) For drive side For drive side (center dia 50) For drive side (center dia 74) For drive side (center dia 76) For drive side and governor side (for rounded base) For PE2A pump drive side (center dia 68) For governor side For drive side and governor side (for square base) For drive side (center dia 68) For drive side and governor side (for rounded base) For drive side (center dia 78) For governor side For drive side and governor side (for square base) For drive side (center dia 85) For drive side and governor side (for flat base) For drive side (center dia 87) For drive side and governor side (for rounded base) For drive side (center dia 95) For governor side For drive side (center dia 100) For drive side and governor side (for flat base) For parallel PES-P type pump drive side (center dia 105) For center For PES-PD pump drive side (center dia 95) For drive side and governor side (for rounded base) For drive side For governor side (same as base type) For drive side and governor side (for flat base) For drive side and governor side (for flat base) APPLICATION

- 170 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

- 171 -

SPECIAL TOOLS FOR ADJUSTMENT

VE TYPE INJECTION PUMP FIXING STANDS


NO. 1 PART NO. 105781-0361 OLD PART NO. 105781-0360 105781-0360 + 157810-2100 INJECTION PUMP TYPE VE type (flange type) For 110 mm center height APPLICATION

105781-0610

VE type (flange type)

For 125 mm center height

- 172 -

SPECIAL TOOLS FOR ADJUSTMENT

PES TYPE INJECTION PUMP FIXING STANDS


NO. 1 PART NO. 157811-2521 OLD PART NO. ENGINE TYPE APPLICATION Adapter flange for mounting PES-P pump (105mm diameter) 157811-2520 KOMATSU SA12V170B engines

157811-2621

157811-2620 ISUZU 4HE1-T and 4HG1 engines Adapter flange for mounting PES-AD pump (87mm diameter)

- 173 -

SPECIAL TOOLS FOR ADJUSTMENT

MEASURING DEVICES FOR 10NP, 20NP TEST BENCHES


ZGM, ZGD MEASURING DEVICE (Part No. 157656-0020)
NO. 1 2 3 4 5 6 PART NO. 157656-1020 157656-2020 157683-0000 157683-0100 157678-0200 157676-1100 OLD PART NO. PART NAME MEASURING UNIT DISPLAY UNIT MEASURING CYLINDER MEASURING CYLINDER RUBBER HOSE BOLT QTY 1 1 12 12 1 1 APPLICATION

- 174 -

SPECIAL TOOLS FOR ADJUSTMENT

MEMO

- 175 -

SPECIAL TOOLS FOR ADJUSTMENT

ZCM, ZCD-1 MEASURING DEVICE (Part No. 157655-0020)


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NO. 157655-1020 157677-2300 157673-0100 157673-0020 157677-0700 157677-0400 157681-8200 157677-1900 157677-2200 157682-2300 157673-0200 157673-0300 157677-1800 157673-0400 157673-0500 157673-0600 157676-0500 157682-0000 157682-0100 157681-4920 157682-0300 157682-0400 157682-0500 157678-0200 157682-3000 157675-0120 157682-1900 157682-2900 157671-0420 157674-0220 157674-0100 OLD PART NO. PART NAME MEASURING UNIT HOUSING CONSOLE MONITOR MAIN CONNECTION CABLE CONNECTING CABLE PLAIN WASHER HEX-SOCKET-HEAD BOLT FASTENING PLATE CABLE STRAP DACRON TAPE DACRON TAPE CONNECTING CABLE BRACKET PLAIN WASHER HEXAGON NUT NUT INLET-UNION SCREW FLAT SEAL RING INLET UNION CLOSING NIPPLE O-RING O-RING RUBBER HOSE CONNECTING CABLE PRINTER CONNECTING CABLE, PRINTER-P/C CHANGEOVER SET COMPUTER UNIT KEY BOARD COVER QTY 1 1 1 1 1 1 8 4 3 3 1 1 1 1 2 2 4 1 4 1 12 24 24 2 1 1 1 1 1 1 1 APPLICATION

- 176 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

- 177 -

SPECIAL TOOLS FOR ADJUSTMENT

ZCM, ZCD-2 MEASURING DEVICE (Part No. 157655-5020)


NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 157677-0700 157677-0400 157655-1020 157677-0120 157673-0020 157677-2100 157682-2400 157682-0000 157682-0100 157681-4920 157682-0300 157682-0400 157682-0500 157678-0200 157675-0120 157682-1900 157682-2900 157671-0420 157674-0220 157674-0100 OLD PART NO. PART NAME MAIN CONNECTION CABLE CONNECTING CABLE MEASURING CELL SUPPORT EQUIPMENT WAGON MONITOR IDENTIFICATION PLATE CONNECTION CABLE INLET - UNION SCREW FLAT SEAL RING INLET UNION CLOSING NIPPLE O-RING O-RING RUBBER HOSE PRINTER CONNECTING CABLE, PRINTER-P/C CHANGEOVER SET COMPUTER UNIT KEY BOARD COVER QTY 1 1 1 1 1 1 2 1 4 1 12 24 24 2 1 1 1 1 1 1 APPLICATION

- 178 -

SPECIAL TOOLS FOR ADJUSTMENT


1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

- 179 -

SPECIAL TOOLS FOR ADJUSTMENT

MEMO

- 180 -

DIMENSIONS AND APPLICATIONS

Page
010006-1440 029920-8020 105765-1370 105780-8250 105781-0010 105781-4320 105782-0121 105783-0090 105784-0110 105784-1110 105785-0030 105785-7100 105789-0010 105794-0120 105796-0000 105796-0180 132204-0100 157683-0100 157805-0220 157808-4620 157811-0321 157830-3520 157840-0900 157843-8821 157844-0320 157845-8820 157846-0020 157847-0620 157856-0020 157858-1620 157890-1100 157892-7300 157910-0300 157921-9820 157922-0900 157925-9700 157926-0120 157926-9820 157927-0920 157932-4400 157943-0020 157951-1100 157954-0101 157955-6300 157970-0500 157992-6523 307610-0050 407980-4340 183 to 188 189 to 191 192 to 198 199 to 203 204 to 207 208 to 219 220 to 224 225 to 226 227 to 231 232 to 239 240 to 247 248 to 252 253 to 259 260 to 263 264 to 268 269 to 277 278 to 289 290 to 302 303 to 306 307 to 312 313 to 315 316 to 318 319 to 322 323 to 326

- 181 -

- 182 -

DIMENSIONS AND APPLICATIONS


010006-1440
BOLT
Included in measuring unit (Part No. 105782-0010); M6x1; SW10 mm

010010-2040
BOLT
Included in measuring unit (Part No. 105782-0010); M10x1.5; SW17 mm

010010-2200
BOLT
For fixing bracket (157944-7200)

010206-1040
SOCKET HEAD BOLT
For lubricating oil drain M6x1; L=10mm; SW5

010206-1240
SOCKET HEAD BOLT
M6x1; L=12mm; SW5

010206-1640
SOCKET HEAD BOLT
M6x1; L=16mm; SW5

010206-2040
SOCKET HEAD BOLT
For fixing PFR-MD type (M6x1; L=20mm)

010206-4540
SOCKET HEAD BOLT
For fixing holders for PFR-MD type pumps (M6x1; L=45mm)

010206-5540
SOCKET HEAD BOLT
For fixing holders for PFR-KX and -KD type pumps (M6x1; L=55mm)

010206-6040
SOCKET HEAD BOLT
For fixing holders for PFR pumps (M6x1; L=60mm)

010208-1240
SOCKET HEAD BOLT
For fixing holders for PFR-MD type pumps (M8x1.25; L=12mm)

010208-2040
SOCKET HEAD BOLT
For fixing PFR-KX and -KD type pumps (M8x1.25; L=20mm)

- 183 -

DIMENSIONS AND APPLICATIONS


010208-2540
SOCKET HEAD BOLT
For fixing holders for PFR-KD and -KX type pumps (M8x1.25; L=25mm)

010235-1020
SOCKET HEAD BOLT
For securing pins to flange (M5x0.8; L=10mm)

011005-0840
SET SCREW
M5x0.8; L=8mm; SW2.5

011105-1220
SET SCREW
For securing handle nuts (M5x0.8; L=12mm; SW2.5)

012555-1040
SCREW
For fixing cover

012655-0860
SCREW
Component part of pressure control kit Part No. 105782-0121 (M5x0.8; L=8mm)

013021-0040
NUT
Included in measuring unit Part No. 105782-0010

013021-2120
NUT
For fixing coupling (M12x1.75; t=10mm)

013030-5220
NUT
For securing handle (M5x0.8; t=3.2mm)

013121-4140
NUT
M14x1.5; t=11mm

- 184 -

DIMENSIONS AND APPLICATIONS


014011-2140
WASHER
12.5x 26; t=2.3mm

014020-5190
WASHER
Component part of pressure control kit Part No. 105782-0121 ( 5.5x 10; t=0.8mm)

014110-6440
SPRING WASHER
Included in measuring unit Part No. 105782-0010

014111-0440
SPRING WASHER
Included in measuring unit Part No. 105782-0010

015060-3680
PIN
For aligning holder

016809-0020
STEEL BALL
For PE(S)-A, -AD, -MD type pumps (Dia. 9 mm)

017211-0010
HOSE CLAMP
For VE pump solenoid timer adjustment tool Part No. 157845-6520

017211-2010
HOSE CLAMP
For VE pump solenoid timer adjustment tool Part No. 157845-6520

- 185 -

DIMENSIONS AND APPLICATIONS


020006-1440
BOLT
For fixing bearing cover (M6x1; L=14mm; SW10)

020365-1040
BOLT
For fixing connector (M5x0.8; L=10mm; SW10)

023641-2410
SPRING WASHER
For fixing coupling

025805-1910
WOODRUFF KEY
T=5mm

026506-1040
GASKET
6.2x 9.9; t=1mm

026508-1140
GASKET
For plug; 8.2x 11.4; t=1mm

026510-1340
GASKET
For connecting piping to test oil supply port ( 10.2x 13.4; t=1.0mm)

026512-1540
GASKET
For connecting piping supply port ( 12.2x 15.4; t=1.5mm)

026512-1640
GASKET

;; ;;

For VE pump solenoid timer adjustment tool Part No. 157845-6520 ( 12.2x 15.9; t=1.5mm)

;; ;;

026514-2040
GASKET
For VE pump solenoid timer adjustment tool Part No. 157845-6520 ( 14.2x 19.9; t=1.5mm)

027412-2440
EYE BOLT
Accessory part for 5NP and 10NP test benches (M12x1.5)

;; ;;

- 186 -

DIMENSIONS AND APPLICATIONS


029001-2090
BOLT
M12x1.5; L=45mm

029001-2220
BOLT
For SA-B type (M12x1.5; L=60mm)

029001-2280
BOLT
For SA-A type (M12x1.5; L=45mm)

029111-4050
PLUG
For adjusting injection timing (M14x1.5; SW 19 mm)

029111-8080
PLUG
For injection timing adjustment (M18x1.5)

029300-6010
WASHER
For adjustment between collar and holder (t=0.8mm)

029300-6020
WASHER
For adjustment between collar and holder (t=0.35mm)

029300-6030
WASHER
For adjustment between collar and holder (t=0.5mm)

029300-6040
WASHER
For adjustment between collar and holder (t=1.0mm)

029301-2040
WASHER
12.5x 22; t=2.5mm

029301-2260
WASHER
12.5x 24; t=2.3mm

029301-5020
WASHER
15x 28; t=3mm

- 187 -

DIMENSIONS AND APPLICATIONS


029711-2150
EYE
For adjusting PFR-KD, -KX pumps (inside dia: 12mm; UNF5/8')

029711-2160
EYE
For adjusting VE pumps (inside dia: 12mm; UNF3/8')

029711-2180
EYE
For VE pump solenoid timer adjustment tool Part No. 157845-6520 (inside dia: 12 mm)

029711-2240
EYE
Accessory part for 5NP and 10NP test benches

029711-4190
EYE
Accessory part for 5NP and 10NP test benches

029711-4420
EYE
For VE pump solenoid timer adjustment tool Part No. 157845-6520 (inside dia: 14 mm)

029731-2010
EYE BOLT
For fuel inlet at adjustment (M12x1.5); for PFR-KD, -KX, -MD pumps

029731-2200
EYE BOLT
For VE pump solenoid timer adjustment tool Part No. 157845-6520 (M12x1.5)

029731-4080
EYE BOLT
Accessory part for 5NP and 10NP test benches (M14x1.5)

029920-8020
CAP
Included in measuring unit Part No. 105782-0010

- 188 -

DIMENSIONS AND APPLICATIONS


105765-1370
TEST BENCH ATTACHMENTS
Standard 10NP 20NP test bench kit ,

105765-1380
ADJUSTMENT; VE KIT
10NP, 20NP test bench VE type pump adjustment kit

- 189 -

DIMENSIONS AND APPLICATIONS


105765-1290

PIPING ASSEMBLY

VE pump adjustment tools

;;; ;;;

105765-1390
ADJUSTMENT; PES-K KIT
10NP, 20NP test bench PE(S)-K type pump adjustment kit

105765-1350
ADJUSTMENT; VE KIT
New injection measurement test lines

105765-1400
ADJUSTMENT; PE-A KIT
10NP, 20NP test bench PE(S)-A, -AD, -MD type pump adjustment kit

105765-1410
ADJUSTMENT; PE-P KIT
10NP, 20NP test bench PE(S)-P type pump adjustment kit

105765-1420
ADJUSTMENT; PES-PD KIT
10NP 20NP test bench PE(S)-PD type pump adjustment kit ,

105780-0000
NOZZLE
For adjusting PES-K, -A, -AD, -MD, -P -VE, , PFR-KD, -MD pumps; NP-DN12SD12T

105780-0050
NOZZLE
For adjusting PE(S)-P, -PD, -ZWY pumps; NP-DN6TD119NP1T

105780-0060
NOZZLE
For adjusting VE(COVEC-F), PFR-KX pumps NP-DN0SD1510

- 190 -

DIMENSIONS AND APPLICATIONS


105780-0120
NOZZLE
For adjusting HD-TICS, MD-TICS, MITICS pumps

105780-2080
NOZZLE HOLDER
For adjusting PE(S)-A, -AD, -MD, -P, VE pumps (Nozzle Part No. 105780-0000)

105780-2090
NOZZLE HOLDER
For adjusting PE(S)-P, -PD, -ZWY pumps (Nozzle Part No. 105780-0050)

105780-2140
NOZZLE HOLDER
For adjusting PFR-KD, -MD pumps (Nozzle Part No. 105780-0000)

105780-2150
NOZZLE HOLDER
For adjusting VE(COVEC-F), PFR-KX pumps (Nozzle Part No. 105780-0060)

105780-2190
NOZZLE HOLDER
For adjusting HD-TICS, MD-TICS, MITICS pumps (Nozzle Part No. 105780-0120)

105780-8130
NOZZLE & HOLDER ASSY
For adjusting PE(S)-P, -PD, -ZWY pumps (Nozzle Part No. 105780-0050)

105780-8140
NOZZLE & HOLDER ASSY
For adjusting PE(S)-A, -AD, -MD, -P pumps (Nozzle Part No. 105780-0000)

105780-8180
NOZZLE & HOLDER ASSY
For adjusting PFR-KD, -MD pumps (Nozzle Part No. 105780-0000)

105780-8190
NOZZLE & HOLDER ASSY
For adjusting VE(COVEC-F), PFR-KX pumps (Nozzle Part No. 105780-0060)

105780-8250
NOZZLE & HOLDER ASSY
For adjusting HD-TICS, MD-TICS, MITICS pumps (Nozzle Part No. 105780-0120)

- 191 -

DIMENSIONS AND APPLICATIONS


105781-0010
CLAMPING DEVICE
For mounting PE.A(D) pump (5NP and 10NP)

105781-0050
FIXING STAND
For mounting PES-A, -AD, -MD, MD-TICS flange type pumps on the test stand (center height: 110mm; drive side)

105781-0051
FIXING STAND
For mounting PES-A, -AD, -MD, MD-TICS flange type pumps on the test stand (center height: 110mm; drive side)

105781-0120
FIXING STAND
For mounting PES-K pump on the test stand (center height: 110mm)

105781-0121
FIXING STAND
For mounting PES-K flange type pump on the test stand (center height: 110mm; drive side)

105781-0160
FIXING STAND
For mounting flange type pumps on the test stand (center height: 110mm)

105781-0170
FIXING STAND
For mounting PE-P pump on the test stand (center height: 110mm)

105781-0180
FIXING STAND
For mounting flange type pumps on the test stand (center height: 125mm)

105781-0190
FIXING STAND
For mounting PE-P pump on the test stand (center height: 125mm)

105781-0200
FIXING STAND
For mounting PES-PD pump on the test stand (center height: 110mm)

105781-0201
FIXING STAND
For mounting PES-P -PD, HD-TICS flange , type pumps on the test stand (center height: 110mm; governor side)

105781-0300
FIXING STAND
For mounting PES-PD, HD-TICS pumps on the test stand (center height: 110mm)

- 192 -

DIMENSIONS AND APPLICATIONS


105781-0301
FIXING STAND
For mounting PES-P HD-TICS flange type , pumps on the test stand (center height: 110mm; drive side)

105781-0361
FIXING STAND
For mounting VE(COVEC-F) pump on the test stand (center height: 110mm)

105781-0420
FIXING STAND
For mounting PES-P -PD, HD-TICS pumps , on the test stand (center height: 125mm)

105781-0421
FIXING STAND
For mounting PE-P -PD, HD-TICS base type , pumps on the test stand (center height: 125mm; flat top)

105781-0430
FIXING STAND
For mounting PE-A, -AD, -MD pumps on the test stand (center height: 125mm)

105781-0431
FIXING STAND
For mounting PE-A, -AD, -MD base type pumps on the test stand (center height: 125mm; concave top)

105781-0450
FIXING STAND
For mounting PES-P -PD, HD-TICS pumps , on the test stand (center height: 125mm)

105781-0451
FIXING STAND
For mounting PES-P -PD, HD-TICS flange , type pumps on the test stand (center height: 125mm; governor side)

105781-0460
FIXING STAND
For mounting PE-ZW, -ZWY pumps on the test stand (center height: 110mm)

105781-0461
FIXING STAND
For mounting PE-ZW, -ZWX base type pumps on the test stand (center height: 110mm; concave top)

105781-0470
FIXING STAND
For mounting PE-A, -AD, -MD pumps on the test stand (center height: 110mm)

105781-0471
FIXING STAND
For mounting PE-A, -AD, -MD base type pumps on the test stand (center height: 110mm; concave top)

- 193 -

DIMENSIONS AND APPLICATIONS


105781-0480
FIXING STAND
For mounting PE-P -PD, HD-TICS pumps on , the test stand (center height: 110mm)

105781-0481
FIXING STAND
For mounting PE-P, -PD, HD-TICS base type pumps on the test stand (center height: 110mm; flat top)

105781-0510
FIXING STAND
For mounting PE-ZWY pump on the test stand (center height: 125mm)

105781-0511
FIXING STAND
For mounting PE-ZWY base type pump on the test stand (center height: 110mm; flat top)

105781-0520
FIXING STAND
For mounting PES-ZW, -ZWX pumps on the test stand (center height: 125mm)

105781-0521
FIXING STAND
For mounting PES-ZW, -ZWX flange type pumps on the test stand (center height: 110mm; drive side)

105781-0530
FIXING STAND
For mounting MD-TICS pump on the test stand (center height: 110mm)

105781-0531
FIXING STAND
For mounting MD-TICS base type pump on the test stand (center height: 110mm; channel top)

105781-0540
FIXING STAND
For mounting MD-TICS pump on the test stand (center height: 110mm)

105781-0541
FIXING STAND
For mounting MD-TICS flange type pump on the test stand (center height: 110mm; governor side)

105781-0550
FIXING STAND
For mounting MD-TICS pump on the test stand (center height: 110mm)

105781-0551
FIXING STAND
For mounting MD-TICS base type pump on the test stand (center height: 110mm; flat top)

- 194 -

DIMENSIONS AND APPLICATIONS


105781-0560
FIXING STAND
For mounting PE-P -PD, HD-TICS pumps on , the test stand (center height: 125mm)

105781-0561
FIXING STAND
For mounting PE-P -PD, HD-TICS flange , type pumps on the test stand (center height: 125mm; middle stand)

105781-0580
FIXING STAND
For mounting PE2A flange type pump on the test stand (center height: 110mm; drive side)

105781-0590
FIXING STAND
For mounting PES-P flange type pump on the test stand (center height: 110mm; drive side)

105781-0600
FIXING STAND
For mounting PES-PD flange type pump on the test stand (center height: 110mm; drive side)

105781-0610
FIXING STAND
For mounting VE(COVEC-F) pump on the test stand (center height: 125mm)

105781-0620
FIXING STAND
For mounting PES-K flange type pump on the test stand (center height: 125mm; drive side)

105781-0630
FIXING STAND
For mounting PE2A flange type pump on the test stand (center height: 125mm; drive side)

105781-0640
FIXING STAND
For mounting PES-A, -AD, -MD, MD-TICS flange type pumps on the test stand (center height: 125mm; drive side)

105781-0650
FIXING STAND
For mounting PES-P HD-TICS flange type , pumps on the test stand (center height: 125mm; drive side)

105781-0660
FIXING STAND
For mounting PES-P HD-TICS flange type , pumps on the test stand (center height: 125mm; drive side)

105781-0670
FIXING STAND
For mounting PES-PD flange type pump on the test stand (center height: 125mm; drive side)

- 195 -

DIMENSIONS AND APPLICATIONS


105781-0680
FIXING STAND
For mounting PES-ZW, -ZWX flange type pumps on the test stand (center height: 125mm; drive side)

105781-0690
FIXING STAND
For mounting PE-AD, -MD base type pumps on the test stand (center height: 110mm; channel top)

105781-0700
FIXING STAND
For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 110mm; governor side)

105781-0710
FIXING STAND
For mounting PES-P -PD, HD-TICS flange , type pumps on the test stand (center height: 110mm; middle stand)

105781-0720
FIXING STAND
For mounting PE-A, -AD, -MD base type pumps on the test stand (center height: 125mm; channel top)

105781-0730
FIXING STAND
For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 125mm; governor side)

105781-0740
FIXING STAND
For mounting TC-MD flat base type pump on the test stand (center height: 125mm; channel top)

105781-0750
FIXING STAND
For mounting TCS-MD flange type pump on the test stand (center height: 125mm; governor side)

105781-0760
FIXING STAND
For mounting TC-MD full flat base type pump on the test stand (center height: 125mm; flat top)

105781-0770
FIXING STAND
For mounting PE-ZW, -ZWX base type pumps on the test stand (center height: 125mm; concave top)

105781-0780
FIXING STAND
For mounting PE-ZWY base type pump on the test stand (center height: 125mm; flat top)

105781-0790
FIXING STAND
For mounting TC-MD base type pump on the test stand (center height: 110mm; concave top)

- 196 -

DIMENSIONS AND APPLICATIONS


105781-0800
FIXING STAND
For mounting TC-MD convex base type pump on the test stand (center height: 125mm; concave top)

105781-0810
FIXING STAND
For mounting PE-P base type pump on the test stand (center height: 125mm)

105781-0820
FIXING STAND
For mounting HD-TICS pump on the test stand (center height: 125mm)

105781-0830
FIXING STAND
For mounting MITICS pump on the test stand (center height: 125mm)

105781-0860
FIXING STAND
For mounting HD-TICS pump on the test stand (center height: 110mm)

105781-0870
FIXING STAND
For mounting PES-A pump on the test stand (center height: 125mm)

105781-0880
FIXING STAND
For mounting PES-A pump on the test stand (center height: 110mm)

105781-4130
DRIVING STAND
For driving PFR1KD pump (center height: 110mm)

105781-4140
DRIVING STAND
For driving PFR2KD pump (center height: 110mm)

105781-4150
DRIVING STAND
For driving PFR3KD pump (center height: 110mm)

105781-4160
DRIVING STAND
For driving PFR4KD pump (center height: 110mm)

105781-4180
DRIVING STAND
For driving PFR1MD pump (center height: 110mm)

- 197 -

DIMENSIONS AND APPLICATIONS


105781-4190
DRIVING STAND
For driving PFR2MD pump (center height: 110mm)

105781-4200
DRIVING STAND
For driving PFR3MD pump (center height: 110mm)

105781-4210
DRIVING STAND
For driving PFR4MD pump (center height: 110mm)

105781-4270
DRIVING STAND
For driving PFR1KD pump (center height: 110mm)

105781-4280
DRIVING STAND
For driving PFR2KX pump (center height: 110mm)

105781-4290
DRIVING STAND
For driving PFR3KX pump (center height: 110mm)

105781-4300
DRIVING STAND
For driving PFR4KX pump (center height: 110mm)

105781-4320
DRIVING STAND
For driving PFR-MD, -KD, -KX type pumps (center height: 110mm and 125mm)

- 198 -

DIMENSIONS AND APPLICATIONS


105782-0121
PRESSURE CONTROL KIT
For adjusting aneroid compensator and boost compensator

105782-0150
PRESSURE CONTROL KIT
For adjusting aneroid compensator and boost compensator; digital type

105782-4020
MEASURING DEVICE
For measuring PE-A pump tappet clearance (Dial gauge Part No. 157954-3601)

105782-4130
MEASURING DEVICE
For measuring pump housing plain bearing wear of PE(S)-AD, -MD, VE pumps (20mm dia. camshaft)

105782-4140
MEASURING DEVICE
For measuring camshaft end play of PE(S)-P, MD-TICS pumps (25mm dia. camshaft)

105782-4200
MEASURING DEVICE
For measuring pump housing plain bearing wear of PE(S)-A, VE pumps (17mm dia. camshaft)

105782-4210
MEASURING DEVICE
For measuring PE(S)-P pump control rod travel

105782-4270
MEASURING DEVICE
For measuring plunger pre-stroke of PE(S)-P, -PD pumps (Dial gauge Part No. 157954-4401)

105782-4290
MEASURING DEVICE
For measuring plunger pre-stroke of PE(S)ZWX pump (Dial gauge Part No. 157954-4401)

105782-4320
MEASURING DEVICE
For measuring plunger pre-stroke of PES-K, -KD pumps (Dial gauge Part No. 157954-3600)

105782-4330
MEASURING DEVICE
For measuring plunger pre-stroke of PE(S)A, -AD, -MD pumps (Dial gauge Part No. 157954-3601)

- 199 -

DIMENSIONS AND APPLICATIONS


105782-4340
MEASURING DEVICE
For measuring plunger pre-stroke of PFR-MD pump (Dial gauge Part No. 157954-3601)

105782-4351
MEASURING DEVICE
For measuring camshaft end play of PEZWY pump (35mm dia. camshaft)

105782-4360
MEASURING DEVICE
For measuring plunger pre-stroke of PEZWY pump (Dial gauge Part No. 157954-4401)

105782-4370
MEASURING DEVICE
For measuring plunger pre-stroke of PE-P pump (Dial gauge Part No. 157954-4400)

105782-4371
MEASURING DEVICE
For measuring plunger pre-stroke of HDTICS pump (Dial gauge Part No. 157954-4401)

105782-4380
MEASURING DEVICE
For measuring camshaft end play of PE(S)-P pump (30mm dia. camshaft)

105782-4390
MEASURING DEVICE
For measuring plunger pre-stroke of MDTICS, MITICS pumps (Dial gauge Part No. 157954-4401)

105782-4410
MEASURING DEVICE
For measuring camshaft end play of PES-K pump (17mm dia. camshaft)

105782-4420
MEASURING DEVICE
For measuring plunger pre-stroke of PE(S)-A pump (Dial gauge Part No. 157954-4401)

105782-4430
MEASURING DEVICE
For measuring plunger pre-stroke of PE(S)AD, -MD pumps (Dial gauge Part No. 157954-4401)

105782-4440
MEASURING DEVICE
For measuring plunger pre-stroke of PES-K, PFR-K, -KD, -KX pumps (Dial gauge Part No. 157954-4401)

105782-4470
MEASURING DEVICE
For measuring plunger pre-stroke of PE(S)AD, -MD pumps

- 200 -

DIMENSIONS AND APPLICATIONS


105782-6030
MEASURING DEVICE
For measuring control lever angle and fixing control lever

105782-6130
MEASURING DEVICE
For measuring control rack travel; when pump installed with drive side mounted boost compensator

105782-6170
MEASURING DEVICE
For measuring control lever angle of RLD governor & VE pump

105782-6190
MEASURING DEVICE
For measuring PES-K pump control rack position

105782-6200
MEASURING DEVICE
For measuring PFR-MD, -KD, -KX pump control rack travel

105782-6220
MEASURING DEVICE
For measuring PES-PD pump control rack position

105782-6230
MEASURING DEVICE
For measuring VE pump control lever angle

105782-6240
MEASURING DEVICE

105782-6270
MEASURING DEVICE

For measuring PE pump control rack position For measuring PES-K pump control rack travel (Dial gauge Part No. 157954-3501)

105782-6280
MEASURING DEVICE
For measuring PE(S)-A, -AD, -MD pump control rack travel (Dial gauge Part No. 157954-3501)

105782-6290
MEASURING DEVICE
For measuring HD-TICS pump control rod travel (Dial gauge Part No. 157954-3501)

105782-6300
MEASURING DEVICE
For measuring PE(S)-PD pump control rack travel (Dial gauge Part No. 157954-3501)

- 201 -

DIMENSIONS AND APPLICATIONS


105782-6310
MEASURING DEVICE
For measuring PE(S)-ZW, -ZWX pump control rack travel

105782-6331
MEASURING DEVICE
For measuring control rod travel of PES-P pump with variable timer

105782-6340
MEASURING DEVICE
For measuring PE(S)-ZW(X) pump control rack position

105782-6350
MEASURING DEVICE
For measuring PE-ZWY pump control rack position

105782-6360
MEASURING DEVICE
For measuring HD-TICS pump control rack position

105782-6370
MEASURING DEVICE
For measuring MD-TICS pump control rack position

105782-6383
MEASURING DEVICE
For measuring PE(S)-P MD-TICS, HD-TICS, , MITICS pump control rack position (Dial gauge Part No. 157954-3501)

105782-6390
MEASURING DEVICE
For KOMATSU SA12V140 engine

105782-6391
MEASURING DEVICE
For MITSUBISHI S12A engine and KOMATSU SA12V engine

105782-6400
MEASURING DEVICE
For KOMATSU SA12V170 engine

105782-6420
MEASURING DEVICE
For measuring MITICS pump pre-stroke

105782-6450
MEASURING DEVICE
For adjusting PES-K pump rack stroke

- 202 -

DIMENSIONS AND APPLICATIONS


105782-6460
MEASURING DEVICE
For measuring PE(S)-A, AD, -MD pump control rack position

105782-6470
MEASURING DEVICE
For 10NP 20NP test bench adjustment kit for , PE(S)-PD pump

105782-8160
MEASURING DEVICE
For measuring VE(COVEC-F) pump prestroke (without dial gauge)

105782-8190
MEASURING DEVICE
For measuring VE pump timer stroke (mounted on low pressure side)

105782-8250
MEASURING DEVICE
For measuring VE pump timer stroke (for direct injection pump)

105782-8260
MEASURING DEVICE
For measuring VE (COVEC-F) pump timer stroke (high pressure side)

105782-8270
CHECKER
For GE actuator adjustment

105782-8280
MANUAL CONTROLLER
For COVEC-F for MITSUBISHI

105782-8290
MEASURING DEVICE
For measuring VE (COVEC-F) pump timer stroke (low pressure side)

105783-0070
TIMING CHECKER
For measuring timing advance angle of timing device

105783-0090
SOLENOID VALVE
For variable timer adjustment

- 203 -

DIMENSIONS AND APPLICATIONS


105784-0110
COUPLING
For measuring SBZ timing device advance angle (spline drive)

105784-0120
COUPLING
For measuring SDZ timing device advance angle (25mm diameter drive shaft)

105784-0121
COUPLING
For measuring SDZ timing device advance angle (25mm diameter drive shaft)

105784-0130
COUPLING
For measuring SDZ timing device advance angle (30mm diameter drive shaft)

105784-0150
COUPLING
For measuring SBZ timing device advance angle (gear-drive system)

105784-0160
COUPLING
For measuring SBZ timing device advance angle (tooth-drive system)

105784-0170
COUPLING
For measuring SPZ timing device advance angle

105784-0180
COUPLING
For measuring SAZ timing device advance angle (gear-drive system)

105784-0190
COUPLING
For measuring SCD timing device advance angle (gear-drive system)

105784-0200
COUPLING
For measuring SCD timing device advance angle (belt-drive system)

105784-0210
DRIVING DEVICE
For driving gear installed on pump side for SCDM timing device (shaft dia. 20mm)

105784-0220
DRIVING DEVICE
For driving gear installed on drive side for SCDM timing device (shaft dia. 20mm)

- 204 -

DIMENSIONS AND APPLICATIONS


105784-0221
COUPLING
For driving gear installed on drive side for SCDM timing device (shaft dia. 20mm)

105784-0230
DRIVING DEVICE
For driving gear installed on drive side for SPM timing device (shaft dia. 25mm)

105784-0231
COUPLING
For driving gear installed on drive side for SPM timing device (shaft dia. 25mm)

105784-0500
COUPLING
For measuring SCDM timing device advance angle (shaft dia. 17mm)

105784-0501
COUPLING
For measuring SCDM timing device advance angle (shaft dia. 17mm)

105784-0510
COUPLING
For measuring SCDM, SAG timing device advance angle (shaft dia. 20mm; gear installed on pump side)

105784-0511
COUPLING
For measuring SCDM, SAG timing device advance angle (shaft dia. 20mm; gear installed on pump side)

105784-0520
COUPLING
For measuring SCDM, SDG, SPG, SPM timing device advance angle (shaft dia. 25mm)

105784-0521
COUPLING
For measuring SCDM, SDG, SPG, SPM timing device advance angle (shaft dia. 25mm)

105784-0530
COUPLING
For measuring SCDM- timing device advance angle (shaft dia. 20mm)

105784-0531
COUPLING
For measuring SCDM- timing device advance angle (shaft dia. 20mm)

105784-0540
COUPLING
For measuring SDG timing device advance angle (shaft dia. 30mm)

- 205 -

DIMENSIONS AND APPLICATIONS


105784-0551
COUPLING
For measuring SPM timing device advance angle (shaft dia. 25mm)

105784-0560
COUPLING
For measuring SCDM timing device advance angle (shaft dia. 20mm)

105784-0570
COUPLING
For measuring SCDM timing device advance angle (shaft dia. 20mm)

105784-0580
COUPLING
For measuring SCDM- timing device advance angle (shaft dia. 25mm)

105784-0590
COUPLING
For measuring SCDM timing device advance angle (shaft dia. 20mm)

105784-0600
COUPLING
For measuring SCDM timing device advance angle (shaft dia. 20mm)

105784-0610
COUPLING
For measuring SCDM timing device advance angle (shaft dia. 20mm)

105784-0620
COUPLING
For measuring SCDM- timing device advance angle (shaft dia. 20mm)

105784-0630
COUPLING
For measuring SCDM- timing device advance angle (shaft dia. 25mm)

105784-0640
COUPLING
For measuring SPM timing device advance angle (shaft dia. 25mm)

105784-0650
DRIVING DEVICE
For measuring SPM timing device advance angle (shaft dia. 25mm)

- 206 -

DIMENSIONS AND APPLICATIONS


105784-1100
ACCUMULATOR ASSEMBLY
For 5NP, 10NP test stands

;; ;; ;; ;; ;; ; ;; ;
105784-1110
ACCUMULATOR ASSEMBLY
For 5NP, 10NP test stands

;; ; ;; ; ;; ; ; ;;
- 207 -

DIMENSIONS AND APPLICATIONS


105785-0030
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 10mm)

105785-0700
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-0730
NOZZLE TESTER
For measuring nozzle opening pressure (Nozzle opening pressure: 70MPa)

105785-0740
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-0750
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-0800
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 10mm)

105785-0840
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-0880
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

- 208 -

DIMENSIONS AND APPLICATIONS


105785-0960
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-0970
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-0980
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-0990
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-1000
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 10mm)

105785-1010
NOZZLE TESTER
For adjusting two-spring type nozzle holders (Nozzle opening pressure: 50MPa)

105785-1020
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-1030
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

- 209 -

DIMENSIONS AND APPLICATIONS


105785-1040
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-1050
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-1060
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-2010
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 16mm)

105785-1070
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-2040
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 16mm)

105785-2600
NOZZLE TESTER
For marine engines (Nozzle opening pressure: 70MPa)

105785-2610
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-2670
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

- 210 -

DIMENSIONS AND APPLICATIONS


105785-2700
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-2730
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 16mm)

105785-2750
NOZZLE TESTER
For marine engines (Nozzle opening pressure: 70MPa)

105785-2820
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-2830
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-2840
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-2850
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-2880
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-2940
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-2950
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-2960
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-2970
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

- 211 -

DIMENSIONS AND APPLICATIONS


105785-2980
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-2990
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-3010
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-3020
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-3030
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-3050
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-3040
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-3060
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-3070
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-3080
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-4050
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 20mm)

- 212 -

DIMENSIONS AND APPLICATIONS


105785-4530
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-4600
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-4610
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-4630
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-4680
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-4690
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-4700
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-4710
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-5000
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-5010
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-5020
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-5030
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

- 213 -

DIMENSIONS AND APPLICATIONS


105785-5040
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-5050
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-5060
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-5070
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-5080
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-5090
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-5100
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-5110
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-5120
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

- 214 -

DIMENSIONS AND APPLICATIONS


105785-5130
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)

105785-5140
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-5150
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)

105785-5160
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)

105785-5170
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)

105785-5180
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)

- 215 -

DIMENSIONS AND APPLICATIONS


105785-5190
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-5200
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-5210
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-5220
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)

105785-5230
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)

105785-5240
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 10mm)

- 216 -

DIMENSIONS AND APPLICATIONS


105785-6000
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-6010
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

105785-6020
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-6030
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-6040
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-6050
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-6060
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-6070
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-6080
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-6090
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-6100
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-6110
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)

- 217 -

DIMENSIONS AND APPLICATIONS


105785-6120
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-6130
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-6140
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-6150
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-6160
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-6170
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-6180
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)

105785-6190
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)

105785-6200
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-6210
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

- 218 -

DIMENSIONS AND APPLICATIONS


105785-7000
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-7010
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-7020
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)

105785-7030
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-7040
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)

105785-7060
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)

105785-7070
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)

105785-7080
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

105785-7090
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)

105785-7100
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)

- 219 -

DIMENSIONS AND APPLICATIONS


105789-0010
CLEANING TOOLS
For cleaning nozzle

105789-0500
ADJUSTING DEVICE
For KBL2.1-S type nozzle and nozzle holder for ISUZU, MITSUBISHI

105789-0520
ADJUSTING DEVICE
For KBL2.1-S type nozzle and nozzle holder for HINO

105789-0540
ADJUSTING DEVICE
For KBL2.1-S type nozzle and nozzle holder for ISUZU

- 220 -

DIMENSIONS AND APPLICATIONS


105789-0560
ADJUSTING DEVICE
For KBL2.1-S type nozzle and nozzle holder for NISSAN DIESEL

105789-0570
ADJUSTING DEVICE
For KBL2.1-P type nozzle and nozzle holder

105789-0590
ADJUSTING DEVICE
For KBL2.1-P type nozzle and nozzle holder

105789-0640
ADJUSTING DEVICE
For KBL2.4-S type nozzle and nozzle holder for MITSUBISHI

- 221 -

DIMENSIONS AND APPLICATIONS


105789-0660
ADJUSTING DEVICE
For KBL2.4-S type nozzle and nozzle holder for NISSAN DIESEL

105789-0680
ADJUSTING DEVICE
For KBL2.3-S type nozzle and nozzle holder for large HINO trucks

105789-0700
ADJUSTING DEVICE
For KBL2.3-S type nozzle and nozzle holder for medium-sized HINO trucks

105789-0720
ADJUSTING DEVICE
For KBL2.4-P type nozzle and nozzle holder

- 222 -

DIMENSIONS AND APPLICATIONS


105790-5010
TOOL KIT
For SA type timing device

105790-5020
TOOL KIT
For SCD type timing device

105790-5030
TOOL KIT
For SDZ type timing device

105790-5040
TOOL KIT
For SD type timing device

105790-5050
TOOL KIT
For SP type timing device

105790-5060
TOOL KIT
For SBZ type timing device

105790-5070
TOOL KIT
For SBZ-A type timing device

105790-5200
TOOL KIT
For SA-B type timing device

- 223 -

DIMENSIONS AND APPLICATIONS


105792-0000
O-RING INSERTER
For inserting PE(S)-P pump O-ring (into pump housing)

105792-0030
EXTRACTOR
For removing plunger block

105792-0050
EXTRACTOR
For removing plunger block

105794-0050
UNIVERSAL VISE
With bracket Part No. 157944-2600

105794-0120
UNIVERSAL VISE
For disassembling & reassembling pump

- 224 -

DIMENSIONS AND APPLICATIONS


105796-0000
FIXING STAND
For all pumps (flange type) for drive side

105796-0010
FIXING STAND
For PE(S)-P -PD, TC(S)-HD (base type); , for drive side and governor side (flat base)

105796-0020
FIXING STAND
For PE(S)-A, -AD, MD (base type); for drive side and governor side (rounded base)

105796-0030
FIXING STAND
For PE-P (base type); for drive side and governor side (rounded base)

105796-0040
FIXING STAND
For PE(S)-P -PD, TC(S)-HD (flange type); , for governor side

105796-0050
FIXING STAND
For PE(S)-ZW, -ZWX (base type); for drive side and governor side (rounded base)

105796-0060
FIXING STAND
For PE-AD, -MD (base type); for drive side and governor side (square base)

105796-0070
FIXING STAND
For PE(S)-A, -AD, -MD (flange type); for governor side

105796-0080
FIXING STAND
For TC-MD (base type); for drive side and governor side (rounded base)

105796-0090
FIXING STAND
For TC-MD (base type); for drive side and governor side (square base)

105796-0100
FIXING STAND
For TC-MD (base type); for drive side and governor side (flat base)

105796-0110
FIXING STAND
For TCS-MD (flange type); for governor side

- 225 -

DIMENSIONS AND APPLICATIONS


105796-0120
FIXING STAND
For PES-P TCS-HD (flange type); for center ,

105796-0130
FIXING STAND
For PE-ZWY (base type); for drive side and governor side (flat base)

105796-0140
FIXING STAND
For PES-ZWX (flange type); for drive side

105796-0150
FIXING STAND
For HD-TICS( ) (base type); for drive side and governor side (flat base)

105796-0160
FIXING STAND
For PE-P, TC-HD (base type); for drive side and governor side (flat base)

105796-0170
FIXING STAND
For PE-A, -AD, -MD (base type); for drive side and governor side (rounded base)

105796-0180
FIXING STAND
For PES-P -PD, TCS-HD (flange type); for , governor side

- 226 -

DIMENSIONS AND APPLICATIONS


132204-0100
PLUG
For replacing overflow valve

139514-0200
GASKET
For VE pump solenoid timer adjustment tool Part No. 157845-6520 ( 14.2x 21; T=1.6mm)

140402-2600
EYE BOLT
For fuel inlet at adjustment (M10x1.25)

;; ;;

156611-1900
COUPLING
For adjusting PFR-MD, -KD and -KX pumps (17mm diameter camshaft)

157626-3500
EYE
Used together with hose (Part No. 157984-8400 and others)

157636-9100
SOCKET HEAD BOLT
M8x1.25; L=25mm

157641-4020
TUBE ASSEMBLY
For VE(COVEC-F) pump (injection pipe; used together with 157641-4720)

157641-4720
JOINT ASSEMBLY
For new injection system VE(COVEC-F) pump

157651-5900
COLLAR
Spacer for nozzle holder

- 227 -

DIMENSIONS AND APPLICATIONS


157655-1020
MEASURING UNIT
For ZCM, ZCD-1, ZCD-2 measuring devices

157656-1020
MEASURING UNIT
For ZGM, ZGD measuring devices

157656-2020
DISPLAY UNIT
For ZGM, ZGD measuring devices

157671-0420
COMPUTER UNIT
For ZCM, ZCD-1, ZCD-2 measuring devices

157673-0020
MONITOR
For ZCM, ZCD-1, ZCD-2 measuring devices

157673-0100
CONSOLE
For ZCM, ZCD-1 measuring devices

157673-0200
DACRON TAPE
For ZCM, ZCD-1 measuring devices

157673-0300
DACRON TAPE
For ZCM, ZCD-1 measuring devices

157673-0400
BRACKET
For ZCM, ZCD-1 measuring devices

157673-0500
PLAIN WASHER
For ZCM, ZCD-1 measuring devices

157673-0600
HEXAGON NUT
For ZCM, ZCD-1 measuring devices

157674-0100
COVER
For ZCM, ZCD-1, ZCD-2 measuring devices

- 228 -

DIMENSIONS AND APPLICATIONS


157674-0220
KEYBOARD
For ZCM, ZCD-1, ZCD-2 measuring devices

157675-0120
PRINTER
For ZCM, ZCD-1, ZCD-2 measuring devices

157676-0500
NUT
For ZCM, ZCD-1 measuring devices

157676-1100
BOLT
For ZGM, ZGD measuring devices

157677-0120
EQUIPMENT WAGON
For ZCM, ZCD-2 measuring devices

157677-0400
CONNECTING CABLE
For ZCM, ZCD-1, ZCD-2 measuring devices

157677-0700
MAIN CONNECTION CABLE
For ZCM, ZCD-1, ZCD-2 measuring devices

157677-1800
CONNECTING CABLE
For ZCM, ZCD-1 measuring devices

157677-1900
HEX-SOCKET-HEAD BOLT
For ZCM, ZCD-1 measuring devices

157677-2000
MAIN CONNECTION CABLE
For ZCM, ZCD-1, ZCD-2 measuring devices

157677-2100
IDENTIFICATION PLATE
For ZCM, ZCD-2 measuring devices

157677-2200
FASTENING PLATE
For ZCM, ZCD-1 measuring devices

- 229 -

DIMENSIONS AND APPLICATIONS


157677-2300
HOUSING
For ZCM, ZCD-1 measuring devices

157678-0200
RUBBER HOSE
For ZGM, ZGD, ZCM, ZCD-1, ZCD-2 measuring devices

157681-4920
INLET UNION
For ZCM, ZCD-1, ZCD-2 measuring devices

157681-8200
PLAIN WASHER
For ZCM, ZCD-1 measuring devices

157681-8300
HEXAGON NUT
For ZCM, ZCD-1, ZCD-2 measuring devices

157682-0000
INLET UNION SCREW
For ZCM, ZCD-1, ZCD-2 measuring devices

157682-0100
FLAT SEAL RING
For ZCM, ZCD-1, ZCD-2 measuring devices

157682-0300
CLOSING NIPPLE
For ZCM, ZCD-1, ZCD-2 measuring devices

157682-0400
O-RING
For ZCM, ZCD-1, ZCD-2 measuring devices

157682-0500
O-RING
For ZCM, ZCD-1, ZCD-2 measuring devices

157682-1900
CONNECTING CABLE, PRINTER-P/C
For ZCM, ZCD-1, ZCD-2 measuring devices

157682-2300
CABLE STRAP
For ZCM, ZCD-1 measuring devices

- 230 -

DIMENSIONS AND APPLICATIONS


157682-2400
CONNECTION CABLE
For ZCM, ZCD-2 measuring devices

157682-2900
CHANGEOVER SET
For ZCM, ZCD-1, ZCD-2 measuring devices

157682-3000
CONNECTING CABLE
For ZCM, ZCD-1 measuring devices

157683-0000
MEASURING CYLINDER
For ZGM, ZGD measuring devices

157683-0100
MEASURING CYLINDER
For ZGM, ZGD measuring devices

- 231 -

DIMENSIONS AND APPLICATIONS


157805-0220
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( 2x 6x600mm; M12x1.5; M14x1.5)

157805-0320
INJECTION PIPE
For adjusting VE pump ( 2x 6x840mm; M12x1.5; M14x1.5)

157805-0520
INJECTION PIPE
For adjusting PE(S)-A, -AD, -MD pumps ( 2x 6x600mm; M14x1.5; M14x1.5)

157805-1120
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( 3x 8x600mm; M14x1.5; M14x1.5)

157805-1720
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( 3x 8x600mm; M14x1.5; M18x1.5)

157805-2020
INJECTION PIPE
For adjusting PE(S)-ZW, -ZWX, -ZWY pumps ( 4x 8x1500mm; M18x1.5; M18x1.5)

157805-2320
INJECTION PIPE
For adjusting PES-K, PE-AD pumps ( 2x 6x600mm; M12x1.5; M14x1.5)

157805-2520
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( 3x 8x600mm; M14x1.5; M14x1.5)

157805-2620
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( 3x 8x600mm; M14x1.5; M18x1.5)

157805-3320
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( 2x 6x600mm; M14x1.5; M12x1.5)

157805-3820
INJECTION PIPE
For adjusting PE(S)-A, -AD, -MD pumps ( 2x 6x600mm; M14x1.5; M14x1.5)

157805-3920
INJECTION PIPE
For pumps with unified threads ( 2x 6x600mm; 9/16-18UNF; M14x1.5)

- 232 -

DIMENSIONS AND APPLICATIONS


157805-4420
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( 2x 6x600mm; M12x1.5; M14x1.5)

157805-4720
INJECTION PIPE
For adjusting PE(S)-P pump (set of 12) ( 3x 8x600mm)

157805-4820
INJECTION PIPE
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 6, 7; 3x 8x600mm; M14x1.5; M14x1.5)

157805-4920
INJECTION PIPE
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 5, 8; 3x 8x600mm; M14x1.5; M14x1.5)

157805-5020
INJECTION PIPE
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 4, 9; 3x 8x600mm; M14x1.5; M14x1.5)

157805-5120
INJECTION PIPE
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 3, 10; 3x 8x600mm; M14x1.5; M14x1.5)

157805-5220
INJECTION PIPE
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 2, 11; 3x 8x600mm; M14x1.5; M14x1.5)

157805-5320
INJECTION PIPE
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 1, 12; 3x 8x600mm; M14x1.5; M14x1.5)

157805-5420
INJECTION PIPE
For adjusting PE(S)-PD pump (set of 6; 3x 8x600mm)

157805-5520
INJECTION PIPE
Part of 157805-5420. For adjusting PE(S)-PD pump (cylinders 4, 5, 6; 3x 8x600mm; M18x1.5; M14x1.5)

157805-5620
INJECTION PIPE
Part of 157805-5420. For adjusting PE(S)-PD pump (cylinder 7; 3x 8x600mm; M18x1.5; M14x1.5)

157805-5720
INJECTION PIPE
Part of 157805-5420. For adjusting PE(S)-PD pump (cylinder 3; 3x 8x600mm; M18x1.5; M14x1.5)

- 233 -

DIMENSIONS AND APPLICATIONS


157805-5820
INJECTION PIPE
Part of 157805-5420. For adjusting PE(S)-PD pump (cylinder 2; 3x 8x600mm; M18x1.5; M14x1.5)

157805-5920
INJECTION PIPE
For adjusting PES12P pump with V/T ( 3x 8x600mm; set of 12)

157805-6020
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 1; 3x 8x600mm; M18x1.5; M14x1.5)

157805-6120
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 2; 3x 8x600mm; M14x1.5; M14x1.5)

157805-6220
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 3; 3x 8x600mm; M14x1.5; M14x1.5)

157805-6320
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 4; 3x 8x600mm; M14x1.5; M14x1.5)

157805-6420
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 5; 3x 8x600mm; M14x1.5; M14x1.5)

157805-6520
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 6; 3x 8x600mm; M14x1.5; M14x1.5)

157805-6620
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 7; 3x 8x600mm; M14x1.5; M14x1.5)

157805-6720
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 8; 3x 8x600mm; M14x1.5; M14x1.5)

157805-6820
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 9; 3x 8x600mm; M14x1.5; M14x1.5)

157805-6920
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 10; 3x 8x600mm; M14x1.5; M14x1.5)

- 234 -

DIMENSIONS AND APPLICATIONS


157805-7020
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 11; 3x 8x600mm; M14x1.5; M14x1.5)

157805-7120
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 12; 3x 8x600mm; M14x1.5; M14x1.5)

157805-7320
INJECTION PIPE
For new VE injection system ( 2x 6x450mm; M12x1.5; M14x1.5)

157805-7420
INJECTION PIPE
For new VE injection system ( 2x 6x450mm; M14x1.5; M14x1.5)

157805-7520
INJECTION PIPE
For adjusting PE(S)-P pump ( 4x 8x1000mm; M18x1.5; M14x1.5)

157805-7720
INJECTION PIPE
For adjusting ZEXEL USA pump ( 3x 6x600mm; M18x1.5; M14x1.5)

157805-7820
INJECTION PIPE
For adjusting ZEXEL USA pump ( 3x 6x1000mm; M14x1.5; M14x1.5)

157805-7920
INJECTION PIPE
For adjusting ZEXEL USA pump ( 2x 6x450mm; M12x1.5; M14x1.5)

157805-8020
INJECTION PIPE
For adjusting ZEXEL USA pump ( 3x 6x600mm; 9/16-18UNF; M14x1.5)

157805-9420
INJECTION PIPE
For adjusting PE(S)-P pump ( 3x 8x600mm; M14x1.5; M14x1.5)

157805-9520
INJECTION PIPE
For adjusting PE(S)-PD pump ( 3x 8x600mm; M18x1.5; M14x1.5)

- 235 -

DIMENSIONS AND APPLICATIONS


157808-0020
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( 2x 6x600mm; M12x1.5; M14x1.5)

157808-0120
INJECTION PIPE
For adjusting VE pump ( 2x 6x840mm; M12x1.5; M14x1.5)

157808-0220
INJECTION PIPE
For adjusting PE(S)-A, -AD, -MD pumps ( 2x 6x600mm; M14x1.5; M14x1.5)

157808-0320
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( 3x 8x600mm; M14x1.5; M14x1.5)

157808-0420
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( 3x 8x600mm; M14x1.5; M18x1.5)

157808-0520
INJECTION PIPE
For adjusting PE(S)-ZW, -ZWX, -ZWY pumps ( 4x 8x1500mm; M18x1.5; M18x1.5)

157808-0720
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( 3x 8x600mm; M14x1.5; M14x1.5)

157808-0820
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( 3x 8x600mm; M14x1.5; M18x1.5)

157808-0920
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( 2x 6x600mm; M12x1.5; M14x1.5)

157808-1020
INJECTION PIPE
For adjusting PE(S)-A, -AD, -MD pumps ( 2x 6x600mm; M14x1.5; M14x1.5)

157808-1120
INJECTION PIPE
For pumps with unified threads ( 2x 6x600mm; 9/16-18UNF; M14x1.5)

157808-1220
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( 2x 6x600mm; M12x1.5; M14x1.5)

- 236 -

DIMENSIONS AND APPLICATIONS


157808-1320
INJECTION PIPE
For adjusting PE(S)-P pump (set of 12; 3x 8x600mm)

157808-1420
INJECTION PIPE
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 6, 7; 3x 8x600mm; M14x1.5; M14x1.5)

157808-1520
INJECTION PIPE
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 5, 8; 3x 8x600mm; M14x1.5; M14x1.5)

157808-1620
INJECTION PIPE
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 4, 9; 3x 8x600mm; M14x1.5; M14x1.5)

157808-1720
INJECTION PIPE
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 3, 10; 3x 8x600mm; M14x1.5; M14x1.5)

157808-1820
INJECTION PIPE
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 2, 11; 3x 8x600mm; M14x1.5; M14x1.5)

157808-1920
INJECTION PIPE
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 1, 12; 3x 8x600mm; M14x1.5; M14x1.5)

157808-2020
INJECTION PIPE
For adjusting PE(S)-PD pump (set of 6; 3x 8x600mm)

157808-2120
INJECTION PIPE
Part of 157808-2020. For adjusting PE(S)-PD pump (cylinders 4, 5, 6; 3x 8x600mm; M18x1.5; M14x1.5)

157808-2220
INJECTION PIPE
Part of 157808-2020. For adjusting PE(S)-PD pump (cylinder 7; 3x 8x600mm; M18x1.5; M14x1.5)

157808-2320
INJECTION PIPE
Part of 157808-2020. For adjusting PE(S)-PD pump (cylinder 3; 3x 8x600mm; M18x1.5; M14x1.5)

157808-2420
INJECTION PIPE
Part of 157808-2020. For adjusting PE(S)-PD pump (cylinder 2; 3x 8x600mm; M18x1.5; M14x1.5)

- 237 -

DIMENSIONS AND APPLICATIONS


157808-2520
INJECTION PIPE
For adjusting PES12P pump with V/T ( 3x 8x600mm; set of 12)

157808-2620
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 1; 3x 8x600mm; M14x1.5; M14x1.5)

157808-2720
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 2; 3x 8x600mm; M14x1.5; M14x1.5)

157808-2820
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 3; 3x 8x600mm; M14x1.5; M14x1.5)

157808-2920
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 4; 3x 8x600mm; M14x1.5; M14x1.5)

157808-3020
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 5; 3x 8x600mm; M14x1.5; M14x1.5)

157808-3120
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 6; 3x 8x600mm; M14x1.5; M14x1.5)

157808-3220
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 7; 3x 8x600mm; M14x1.5; M14x1.5)

157808-3320
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 8; 3x 8x600mm; M14x1.5; M14x1.5)

157808-3420
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 9; 3x 8x600mm; M14x1.5; M14x1.5)

157808-3520
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 10; 3x 8x600mm; M14x1.5; M14x1.5)

157808-3620
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 11; 3x 8x600mm; M14x1.5; M14x1.5)

- 238 -

DIMENSIONS AND APPLICATIONS


157808-3720
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 12; 3x 8x600mm; M14x1.5; M14x1.5)

157808-3820
INJECTION PIPE
For new VE injection system ( 2x 6x450mm; M12x1.5; M14x1.5)

157808-3920
INJECTION PIPE
For new VE injection system ( 2x 6x450mm; M14x1.5; M14x1.5)

157808-4020
INJECTION PIPE
For adjusting PE(S)-P pump ( 4x 8x1000mm; M18x1.5; M14x1.5)

157808-4120
INJECTION PIPE
For adjusting ZEXEL USA pump ( 3x 6x600mm; M18x1.5; M14x1.5)

157808-4220
INJECTION PIPE
For adjusting ZEXEL USA pump ( 3x 6x1000mm; M14x1.5; M14x1.5)

157808-4320
INJECTION PIPE
For adjusting ZEXEL USA pump ( 2x 6x450mm; M12x1.5; M12x1.5)

157808-4420
INJECTION PIPE
For adjusting ZEXEL USA pump ( 3x 6x600mm; 9/16-18UNF; M14x1.5)

157808-4520
INJECTION PIPE
For adjusting PE(S)-P pump ( 3x 8x600mm; M14x1.5; M14x1.5)

157808-4620
INJECTION PIPE
For adjusting PE(S)-PD pump ( 3x 8x600mm; M14x1.5; M18x1.5)

- 239 -

DIMENSIONS AND APPLICATIONS


157811-0321
FLANGE
Adapter flange for installing PES-K flange type pump (center dia. 76mm)

157811-0421
FLANGE
Adapter flange for installing PES-K flange type pump (center dia. 74mm)

157811-0520
FLANGE
Adapter for installing VE pump (center dia. 50mm)

157811-0521
FLANGE
Adapter for installing VE flange type pump (center dia. 50mm)

157811-0620
FLANGE
Adapter flange for mounting PES-A, -AD pumps

157811-0621
FLANGE
Adapter flange for mounting PES-AD, -MD, TCS-MD flange type pumps (center dia. 85mm)

157811-0721
FLANGE
Adapter flange for mounting PES-A flange type pump; for drive side (center dia. 68mm)

157811-0821
FLANGE
Adapter flange for mounting PES-A, -AD flange type pumps (center dia. 78mm)

157811-0920
FLANGE
Adapter flange for mounting PE(S)-P pump (center dia. 95mm)

157811-0921
FLANGE
Adapter flange for mounting PES-P flange type pump (center dia. 95mm)

157811-1021
FLANGE
Adapter flange for mounting PE2A pump; for drive side (center dia. 68mm)

157811-2421
FLANGE
Adapter flange for mounting PES-P, TCS-HD flange type pumps (center dia. 100mm)

- 240 -

DIMENSIONS AND APPLICATIONS


157811-2521
FLANGE
Adapter flange for mounting PES-P flange type pump (center dia. 105mm)

157811-2620
FLANGE
Adapter flange for mounting PES-AD pump (center dia. 105mm)

157811-2621
FLANGE
Adapter flange for mounting PES-AD, -MD flange type pump (center dia. 87mm)

157811-7320
FLANGE
Adapter flange for mounting PES-PD pump (center dia. 95mm)

157814-1000
BUSH
For installing control rack travel measuring device

157815-9600
SCREW
For fixing control rack

157816-7120
CAMSHAFT
For PFR-KD, -KX type pumps

157816-7220
CAMSHAFT
For PFR-MD type pump

157816-9200
CONTROL RACK
For PFR-KD, -KX type pumps

157817-0800
COLLAR
For PFR-MD type pump (L=31mm)

157817-1000
CONNECTOR
For connecting PFR-KD, -KX type pumps control racks

157817-1100
CONNECTOR
For connecting PFR-MD type pump control rack

- 241 -

DIMENSIONS AND APPLICATIONS


157817-1200
COLLAR
For mounting PFR-KD, -KX type pumps (L=43mm)

157817-1700
COVER
For oil cover

157817-1800
SPACER
For PFR-KD, -KX holders (used together with 157817-2200 and 157817-2300)

157817-2020
HOLDER
For PFR-1K, PFR-2K type pumps (with spacer; center height 125mm; option)

157817-2100
HOLDER
For mounting PFR5KX, -6KX type pumps (option)

157817-2200
HOLDER
For mounting PFR2KX 4KX, PFR2KD 6KD type pumps

157817-2300
HOLDER
For mounting PFR1KD, 1KX type pumps

157817-2400
STAND
For mounting PFR-KD, -KX, -MD pumps (included in driving stand Part No. 105781-4320)

157817-2500
HOLDER
For PFR1MD type pump

157817-2600
HOLDER
For PFR2MD 6MD type pumps

157817-2720
HOLDER
For Perkins PFR-4KX type pumps (For driving stand 105781-4310)

157817-2820
CONNECTOR
For Varity Perkins 704-30 engine

- 242 -

DIMENSIONS AND APPLICATIONS


157817-3120
GAUGE
For Varity Perkins 704-30 engine

157817-3320
HOLDER
For driving stand for Varity Perkins 704-30 engine (used together with 105781-4320)

157817-3420
HOLDER
For Isuzu 3L, 4L PFR-1KX type pumps (for driving stand 105781-4310)

157817-3520
HOLDER
For Isuzu 3L, 4L PFR1KX type pumps (for driving stand 105781-4320)

157817-3620
GAUGE
For Isuzu 3L, 4L PFR1KX type pumps

157820-0120
AIR PUMP
Component part of measuring unit Part No. 105782-0010

157820-1520
MANOMETER
Component part of measuring unit Part No. 105782-0010

157820-1720
JOINT
Component part of measuring unit Part No. 105782-0010

157820-6100
TUBE
Component part of pressure control kit Part No. 105782-0121

157820-8400
VACUUM GAUGE
Component part of pressure control kit Part No. 105782-0100. Range: 20-3000mm Ag

157820-8500
PRESSURE GAUGE
Component part of pressure control kit Part No. 105782-0100. Range: 10-1300mm Hg

157820-9120
EYE
Component part of pressure control kit Part No. 105782-0121. For RBD type governor

- 243 -

DIMENSIONS AND APPLICATIONS


157820-9220
HOSE JOINT
Component part of pressure control kit Part No. 105782-0121. For PG type governor

157820-9400
VACUUM GAUGE
Component part of pressure control kit Part No. 105782-0100. Range: 5-350mm Hg

157820-9520
CYLINDER ASSY
Component part of pressure control kit Part No. 105782-0121

157820-9620
BRACKET ASSY
Component part of pressure control kit Part No. 105782-0100

157821-0021
BRACKET ASSY
Component part of pressure control kit Part No. 105782-0121

157821-0620
PRESSURE GAUGE
Component part of pressure control kit Part No. 105782-0120. Range: 10-1500mm Hg

157821-0720
VACUUM GAUGE
Component part of pressure control kit Part No. 105782-0120. Range: 10-760mm Hg

157821-0800
VACUUM GAUGE
Component part of pressure control kit Part No. 105782-0120. Range: 50-10000mm Ag

157821-4500
VACUUM PUMP
Component part of pressure control kit Part No. 105782-0150.

157821-6900
PRESSURE GAUGE
Component part of pressure control kit Part No. 105782-0150. Range: -760 0 2000mm Hg

157821-7420
PRESSURE GAUGE
Component part of pressure control kit Part No. 105782-0121. Range: 0-250 kPa

157821-7620
VACUUM GAUGE
Component part of pressure control kit Part No. 105782-0121. Range: -100 0 kPa

- 244 -

DIMENSIONS AND APPLICATIONS


157825-3900
PLATE
For removing bearings inner race

157827-3320
LEVER
For measuring PES-K pump control lever angle

157827-3520
LEVER
For measuring PES-K pump control lever angle (for operating control lever)

157827-6220
ADAPTER
For measuring PES-K pump control rack travel (less dial gauge & connector)

157827-6320
ADAPTER
For measuring PE(S)-A, -AD, MD pump control rack travel (less dial gauge & connector)

157827-6520
ADAPTER
For measuring PE(S)-P pump control rod travel (less dial gauge & connector)

157827-6720
ADAPTER
For measuring PE(S)-PD pump control rod travel (less dial gauge & connector)

157827-6820
CONNECTOR
For connecting dial gauge and adapter for control rack travel measuring device

157827-8720
INTERMEDIATE HARNESS
For connecting rack sensor for ISUZU, HINO engines (sensor side 4 poles)

157827-8820
INTERMEDIATE HARNESS
For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)

157827-8920
INTERMEDIATE HARNESS
For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)

- 245 -

DIMENSIONS AND APPLICATIONS


157828-7100
PLATE
Taper gauge for mounting camshaft of PE(S)-A, -AD, -MD pumps (17 & 20mm diameters)

157828-7200
PLATE
Taper gauge for mounting camshaft of PE(S)-P -PD, PE-ZWY pumps (25 & 35mm , diameters)

157829-0420
MEASURING DEVICE
For adjusting KF and K dimension of VE pump (less dial gauge)

157829-0720
INSERTER
For mounting VE pump control shaft (M6x1)

157829-0820
ADJUSTING DEVICE
For adjusting VE(COVEC-F) pump regulating valve

157829-1100
BLOCK GAUGE
For measuring MS dimension of VE pumps (used for setting governor lever position)

157829-3520
MEASURING DEVICE
For measuring VE pump plunger lift (dial gauge Part No. 157954-4101)

157829-4620
EXTRACTOR
For removing VE pump regulating valve spring

157829-5220
INSERTER DEVICE
For inserting VE pump regulating valve spring

157829-5420
FEED PUMP HOLDER
For removing and installing VE pump feed pump

157829-7520
BLOCK GAUGE
For measuring MS dimension of VE pump boost compensator lever

157829-7620
BLOCK GAUGE
For adjusting VE pump boost compensator lever position

- 246 -

DIMENSIONS AND APPLICATIONS


157829-8100
ADAPTER
For measuring VE pump chamber pressure

157829-8620
ADJUSTING DEVICE
For measuring MS dimension of VE pump (left-hand thread M10x1)

157829-8621
ADJUSTING DEVICE
For measuring MS dimension of VE pump (left-hand thread M10x1)

157829-8820
CONNECTOR
For connecting potentiometer to constant voltage power supply and digital voltmeter

157829-9700
GUIDE PIN
For fixing screw bushing

157830-3320
TIMING CHECKER
For measuring in-line pump advance angle (voltage: AC100V; consumption: approx. 20W)

157830-3420
SENSOR
For measuring in-line pump advance angle (for irradiating reflecting plate)

157830-3520
LAMP
For measuring in-line pump advance angle (for irradiating pump test stand measuring wheel)

- 247 -

DIMENSIONS AND APPLICATIONS


157840-0900
LEVER
For manual flywheel operation of pump test stand measuring wheel

157840-3620
FLANGE
For fixing PES-P type pump (on 5NP 10NP test benches) ,

157840-4020
COUPLING
For driving SA(G) timing device mounted on PE-A, -AD, -MD pumps

157841-8500
EYE
For VE pump solenoid timer adjustment tool Part No. 157845-6520

157841-8720
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU C223 engines)

157841-9200
HOLDER
For measuring MS dimension of VE pump (right-hand thread M10x1)

157841-9201
HOLDER
For measuring MS dimension of VE pump (right-hand thread M10x1)

157842-0900
LEVER
For RED electronic governor adjustment (test bench flywheel)

157842-3300
COUPLING
Used for VE pump adjustment (20mm diameter drive shaft)

157842-3400
COUPLING
Used for VE pump adjustment (20mm diameter drive shaft)

157842-3401
COUPLING
Used for VE pump adjustment (20mm diameter drive shaft)

157842-3500
COUPLING
Used for VE pump adjustment (17mm diameter drive shaft)

- 248 -

DIMENSIONS AND APPLICATIONS


157842-4420
COUPLING
Used for adjustment (17mm diameter camshaft; 3mm key groove)

157842-4421
COUPLING
Used for adjustment (17mm diameter camshaft; 3mm key groove)

157842-4520
COUPLING
Used for VE pump adjustment (20mm diameter drive shaft; 2.5mm key groove; 10mm tooth width)

157842-4521
COUPLING
Used for VE pump adjustment (20mm diameter drive shaft; 2.5, 4mm key grooves; 10mm tooth width)

157842-4522
COUPLING
Used for VE pump adjustment (20mm diameter drive shaft; 2.5, 4mm key grooves)

157842-4620
COUPLING
Used for adjustment (20mm diameter camshaft; 4mm key groove)

157842-4621
COUPLING
Used for adjustment (20mm diameter camshaft; 4mm key groove)

157842-5220
HOLDER
For measuring in-line pump advance angle (for mounting sensor Part No. 157830-3420)

157842-5320
POINTER
For measuring advance angle of SP SD , timing devices

157842-5400
POINTER
For measuring advance angle of SCD timing device

157842-5520
POINTER
For measuring advance angle of SAZ timing device

157842-5600
POINTER
For measuring SDZ timing device advance angle (25mm diameter shaft)

- 249 -

DIMENSIONS AND APPLICATIONS


157842-5700
POINTER
For measuring SDZ timing device advance angle (30mm diameter shaft)

157842-5800
POINTER
For measuring SPZ timing device advance angle

157842-5920
HOLDER
Component part of timing checker Part No. 105783-0070

157842-6220
COUPLING
Used for PE-P pump adjustment (25mm diameter camshaft)

157842-6221
COUPLING
Used for PE-P pump adjustment (25mm diameter camshaft)

157842-6222
COUPLING
Used for PE(S)-P pump adjustment (25mm diameter camshaft; 5mm key groove)

157842-8600
SCREW
For determining sensing gear plate position

157842-9600
SCREW
For determining position of timing sensor fixing bracket

157843-2320
COUPLING
For PE-ZWY pump adjustment (on 15NP test bench)

157843-2420
COUPLING
For PE-ZWY pump adjustment (on 15NP test bench)

157843-2500
COUPLING
For PE-ZWY pump adjustment (on 15NP test bench)

- 250 -

DIMENSIONS AND APPLICATIONS


157843-2720
COUPLING
For fixing HD-TICS type pump

157843-2721
COUPLING
For fixing HD-TICS type pump

157843-2722
COUPLING
For fixing PE(S)-P type pump (camshaft diameter 30mm)

157843-3020
COUPLING
For HD-TICS pump (camshaft diameter 30mm; for 7NP, 15NP test benches)

157843-3120
COUPLING
For connecting flyweight to pump tester

157843-3121
COUPLING
For connecting flyweight to pump tester

157843-3201
COUPLING
For PE(S)-ZWX pump (30mm with spline gear)

157843-3320
COUPLING
For MD-TICS, MITICS pumps (shaft diameter 25mm)

157843-6520
COUPLING
For PES-K pump (shaft diameter 17mm)

157843-6620
COUPLING
For PE(S)-A pump (shaft diameter 17mm)

157843-6720
COUPLING
For PE(S)-AD, -MD pumps (shaft diameter 20mm)

157843-6820
COUPLING
For PE(S)-P -PD, MD-TICS, MITICS pumps , (shaft diameter 25mm)

- 251 -

DIMENSIONS AND APPLICATIONS


157843-6920
COUPLING
For PE(S)-P HD-TICS pumps , (shaft diameter 30mm)

157843-8120
COUPLING
For PE-P, HD-TICS, MD-TICS, PE-Z pumps (for 10NP 20NP test benches) ,

157843-8821
COUPLING
For PE-ZWY pump (for 10NP 20NP test , benches)

- 252 -

DIMENSIONS AND APPLICATIONS


157844-0320
HOLDER ASSEMBLY
Stamping tool for VE pump two-piece separate type control lever

157844-0900
PIN
Length: 20mm (used together with holder 157844-1020)

157844-1020
HOLDER
For measuring VE pump housing plain bearing wear (used together with dial gauge 157954-4101)

157844-1420
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4EC1 engines)

157844-1520
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4FB1 and C223 engines)

157844-1620
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN engines)

157844-4220
COVER
For adjusting diaphragm mounting position

157844-4400
EXTRACTOR
For removing B.C.S. lever

157844-4500
UNION
For adjusting VE pump solenoid timer

157844-4501
ADAPTER
For VE pump solenoid timer adjustment tool Part No. 157845-6520

157844-4600
DUMMY BOLT
For fixing control lever

157844-4720
HOSE JOINT
For adjusting VE pump solenoid timer

- 253 -

DIMENSIONS AND APPLICATIONS


157844-4820
HOSE JOINT
For VE pump solenoid timer adjustment tool Part No. 157845-6520

157844-4900
HOSE
For VE pump solenoid timer adjustment tool Part No. 157845-6520

157844-5000
HOSE
For adjusting VE pump solenoid timer

157844-5120
VE PIPING ASSEMBLY
For adjusting VE pump solenoid timer

157844-5320
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4FB1 and 4FC1-T engines)

157844-5420
CONNECTOR
For adjusting VE pump potentiometer (for MITSUBISHI 4D65 and 4D56 engines)

157844-5520
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4FC1-T, 4JB1, 4EE1-T and 4FG1 engines)

157844-5620
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN RD28, LD20T- , CD20-T and NISSAN DIESEL FD35, TD27, TD27-T, TD42 and TD42-T engines)

157844-5720
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN CD17, CD20-T, LD20, LD20- , LD20T and LD20T- engines)

157844-5820
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN RD28, RD28-T, LD20 and NISSAN DIESEL TD27, TD27-T, TD42 and TD42-T engines)

157844-5920
CONNECTOR
For adjusting VE pump potentiometer (for MAZDA RFX, RFT and PN engines)

157844-6020
CONNECTOR
For connecting potentiometer to constantvoltage power supply and digital voltmeter

- 254 -

DIMENSIONS AND APPLICATIONS


157844-6120
CONNECTOR
For connecting potentiometer to constantvoltage power supply and digital voltmeter (for NISSAN TD42 engine)

157844-6520
WIRE HARNESS
Intermediate harness for connecting RED governor for ISUZU engines (governor side 8 poles)

157844-6620
WIRE HARNESS
Intermediate harness for connecting RED governor for MITSUBISHI engines (governor side 8 poles)

157844-6720
WIRE HARNESS
Intermediate harness for connecting RED governor for NISSAN DIESEL engines (governor side 8 poles)

157844-6821
WIRE HARNESS
Intermediate harness for connecting RED governor for ISUZU engines (governor side 12 poles)

157844-7021
WIRE HARNESS
Intermediate harness for connecting RED governor for KOMATSU engines (governor side 8 poles)

157844-7121
WIRE HARNESS
Intermediate harness for connecting RED governor for MITSUBISHI engines (governor side 10 poles)

157844-7221
WIRE HARNESS
Intermediate harness for connecting RED governor for MITSUBISHI engines (governor side 8 poles)

157844-7420
WIRE HARNESS
Intermediate harness for connecting RED governor for NISSAN DIESEL engines (governor side 8 poles)

157844-7520
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for MITSUBISHI engines (actuator side 6 poles)

157844-7620
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 6 poles)

157844-7720
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 6 poles)

- 255 -

DIMENSIONS AND APPLICATIONS


157844-7820
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 8 poles)

157844-8120
WIRE HARNESS
Intermediate harness for connecting RED governor for KOMATSU engines (governor side 16 poles)

157844-8620
WIRE HARNESS
Intermediate harness for connecting RED governor for KOMATSU engines (governor side 14 poles)

157844-8720
WIRE HARNESS
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)

157844-8820
WIRE HARNESS
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)

157844-8921
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for MITSUBISHI engines (governor side 6 poles)

157844-9021
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (governor side 8 poles)

157844-9120
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4EC1 engine)

157844-9320
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4JB1-T engine)

157844-9420
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN RD28 engine)

157844-9520
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4FB1, 4JB1, 4JG2-T and 4FG1-T engines)

157844-9720
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN CD20 engine)

- 256 -

DIMENSIONS AND APPLICATIONS


157844-9820
CONNECTOR
For adjusting VE pump potentiometer (for MITSUBISHI 4D56 and 4M40 engines)

157844-9920
CONNECTOR
For adjusting VE pump potentiometer (for MAZDA SL engine)

157845-0020
WIRE HARNESS
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)

157845-1420
CONNECTOR
For adjusting VE pump potentiometer (for MAZDA PN engine)

157845-2322
ACCUMULATOR ASSEMBLY
Component part of accumulator kit Part No. 105784-1100

157845-2422
ACCUMULATOR ASSEMBLY
Component part of accumulator kit Part No. 105784-1110

157845-3220
CONNECTOR
For adjusting VE pump potentiometer (for MAZDA RFX and RFT engines)

157845-3320
CONNECTOR
For adjusting VE pump potentiometer (for MAZDA R2 engine)

157845-4620
BLOCK
For adjusting VE pump MS dimension

157845-4720
BLOCK
For adjusting VE pump B.C.S. lever

157845-4920
CONNECTOR
For adjusting VE pump potentiometer (for MAZDA WLT engine)

- 257 -

DIMENSIONS AND APPLICATIONS


157845-5020
CONNECTOR
For adjusting VE pump potentiometer (for MAZDA RFX engine)

157845-5120
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN DIESEL TD27-T engine)

157845-5220
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN DIESEL TD27-T engine)

157845-5520
VE PIPING ASSEMBLY
For 10NP and 20NP test benches (part of adjustment kit Part No. 105765-1380)

157845-5600
JOINT
For measuring control rack

157845-5720
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4EE1 engine)

157845-5820
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4HF1 engine)

157845-5920
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN RD28 engine)

157845-6020
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN CD20 engine)

157845-6100
BRACKET
For fine adjustment of COVEC-F pump

157845-6200
EXTRACTOR
For removing B.C.S lever

- 258 -

DIMENSIONS AND APPLICATIONS


157845-6320
PIPING ASSEMBLY
VE (COVEC-F) pump adjustment tool

157845-6420
PIPING ASSEMBLY
VE pump adjustment tool

157845-6520
PIPING ASSEMBLY
VE pump solenoid timer adjustment tool

157845-7220
CONNECTOR
For adjusting VE pump potentiometer (for MITSUBISHI 4D56 engine)

157845-7720
MEASURING DEVICE
For measuring VE pump cam lift (dial gauge Part No. 157954-4101)

157845-8520
CONNECTOR
For adjusting VE pump potentiometer (for TOYOTA 4B engine)

157845-8800
JOINT
For measuring control rack

- 259 -

DIMENSIONS AND APPLICATIONS


157846-0020
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for ISUZU engines (actuator side 6 poles)

157846-0120
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 8 poles)

157846-0220
WIRE HARNESS
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)

157846-0320
WIRE HARNESS
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)

157846-0420
WIRE HARNESS
Intermediate harness for connecting rack sensor for ISUZU engines (sensor side 4 poles)

157846-0620
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for ISUZU engines (actuator side 6 poles)

157846-0720
WIRE HARNESS
Intermediate harness for connecting RED governor for ISUZU engines (governor side 8 poles)

157846-0820
WIRE HARNESS
Intermediate harness for connecting RED governor for HINO engines (governor side 8 poles)

157846-0920
WIRE HARNESS
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)

157846-1020
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 8 poles)

157846-1221
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 8 poles)

157846-1320
WIRE HARNESS
Intermediate harness for connecting rack sensor for HINO engines (sensor side 4 poles)

- 260 -

DIMENSIONS AND APPLICATIONS


157846-1420
WIRE HARNESS
Intermediate harness for connecting rack sensor for HINO engines (sensor side 4 poles)

157846-1520
WIRE HARNESS
Intermediate harness for load sensor for variable timing device adjustment (for MITSUBISHI engines)

157846-1620
WIRE HARNESS
Intermediate harness for load sensor for variable timing device adjustment (for ISUZU engines)

157846-1720
WIRE HARNESS
Intermediate harness for load sensor for variable timing device adjustment (for ISUZU engines)

157846-1920
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 6 poles)

157846-2020
WIRE HARNESS
Intermediate harness for connecting rack sensor for ISUZU engines (sensor side 3 poles)

157846-2120
WIRE HARNESS
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)

157846-2220
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 6 poles)

157846-2820
WIRE HARNESS
Intermediate harness for connecting RED governor for HINO engines (governor side 7 poles)

157846-3020
WIRE HARNESS
Intermediate harness for rack sensor adjustment (for ISUZU engines)

157846-3220
WIRE HARNESS
Intermediate harness for connecting RED governor for NISSAN DIESEL engines (governor side 8 poles)

157846-3320
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 8 poles)

- 261 -

DIMENSIONS AND APPLICATIONS


157846-3420
WIRE HARNESS
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)

157846-3620
WIRE HARNESS
Intermediate harness for micro switch adjustment (for ISUZU engines)

157846-3720
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for all customers engines (actuator side 6 poles)

157846-3820
WIRE HARNESS
Intermediate harness for connecting rack sensor for all customers engines (sensor side 4 poles)

157846-3920
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 6 poles)

157846-4020
WIRE HARNESS
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 3 poles)

157846-4120
WIRE HARNESS
Intermediate harness for load sensor for variable timing device adjustment (for NISSAN DIESEL engines)

157846-4220
WIRE HARNESS
Intermediate harness for load sensor for variable timing device adjustment (for NISSAN DIESEL engines)

157846-4320
WIRE HARNESS
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 3 poles)

157846-4420
WIRE HARNESS
Intermediate harness for load sensor for variable timing device adjustment (for MITSUBISHI engines)

157846-4520
WIRE HARNESS
Intermediate harness for load sensor (micro switch) adjustment (for ISUZU engines)

157846-4620
WIRE HARNESS
Intermediate harness for solenoid switch adjustment (for ISUZU engines)

- 262 -

DIMENSIONS AND APPLICATIONS


157846-5120
WIRE HARNESS
Intermediate harness for RED governor adjustment (for NISSAN DIESEL engines)

157846-5220
WIRE HARNESS
Intermediate harness for RED governor adjustment (for MITSUBISHI engines)

157846-5320
WIRE HARNESS
Intermediate harness for RED governor adjustment (for ISUZU engines)

157846-5420
WIRE HARNESS
Intermediate harness for RED governor adjustment (for HINO engines)

157846-5520
WIRE HARNESS
Intermediate harness for RED governor adjustment (for MITSUBISHI 8DC engine)

157846-5620
WIRE HARNESS
Intermediate harness for load sensor adjustment

157847-0220
COUPLING
For MITICS pump timing adjustment (for small module gear)

157847-0420
COUPLING
For MITICS pump timing adjustment (for small module gear)

157847-0520
COUPLING
Used together with 157847-0620 (for toothed drive type)

157847-0620
COUPLING
For MITICS pump timing adjustment (for large module gear)

- 263 -

DIMENSIONS AND APPLICATIONS


157856-0020
INJECTION PIPE
For nozzle tester ( 1.6x 6x 100 mm; M14x1.5; M14x1.5)

157856-0220
INJECTION PIPE
For nozzle tester ( 1.6x 6x 300 mm; M14x1.5; M12x1.5)

157856-0520
INJECTION PIPE
For nozzle tester ( 2x 6x 200 mm; M14x1.5; M12x1.5)

157856-4420
INJECTION PIPE
For nozzle tester ( 3x 8x 100 mm; M18x1.5; M18x1.5)

157856-4620
INJECTION PIPE
For nozzle tester ( 3x 8x 250 mm; M18x1.5; M18x1.5)

157856-4720
INJECTION PIPE
For nozzle tester ( 3x 8x 600 mm; M18x1.5; M18x1.5)

157856-5020
INJECTION PIPE
For nozzle tester ( 3x 8x 620 mm; M18x1.5; M22x1.5)

157856-5120
INJECTION PIPE
For nozzle tester ( 1.6x 6x 230 mm; M14x1.5; M18x1.5)

157856-5220
INJECTION PIPE
For nozzle tester ( 3x 8x 620 mm; M18x1.5; M22x1.5)

157856-5320
INJECTION PIPE
For nozzle tester ( 2x 6x 100mm; M14x1.5; 9/16x18 UNF)

157856-5420
INJECTION PIPE
For nozzle tester ( 2x 6x 267 mm; M14x1.5; M12x1.5)

157856-5520
INJECTION PIPE
For nozzle tester ( 2x 6x 400 mm; M14x1.5; M12x1.5)

- 264 -

DIMENSIONS AND APPLICATIONS


157856-5620
INJECTION PIPE
For nozzle tester ( 2x 6x 261 mm; M14x1.5; M12x1.5)

157856-5720
INJECTION PIPE
For nozzle tester ( 2x 6x 267mm; M14x1.5; M14x1.5)

157856-5820
INJECTION PIPE
For nozzle tester ( 1.6x 6x 130 mm; M14x1.5; M18x1.5)

157856-5920
INJECTION PIPE
For nozzle tester ( 1.6x 6x410mm; M14x1.5; 9/16x18UNF)

157856-6020
INJECTION PIPE
For nozzle tester ( 2x 6x 400 mm; M14x1.5; M14x1.5)

157856-6120
INJECTION PIPE
For nozzle tester ( 2x 6x 400 mm; M14x1.5; M12x1.5)

157856-6220
INJECTION PIPE
For nozzle tester ( 3x 8x 295 mm; M18x1.5; M18x1.5)

157856-6320
INJECTION PIPE
For nozzle tester ( 2x 6x 200 mm; M14x1.5; M14x1.5)

157856-6420
INJECTION PIPE
For nozzle tester ( 4x 10x 265 mm; M22x1.5; M26x1.5)

157856-6520
INJECTION PIPE
For nozzle tester ( 4x 10x 600 mm; M22x1.5; M26x1.5)

157856-6620
INJECTION PIPE
For nozzle tester ( 4x 10x 600 mm; M22x1.5; M22x1.5)

157856-7920
INJECTION PIPE
For nozzle tester ( 4x 10x 500 mm; M22x1.5; PF1/2)

- 265 -

DIMENSIONS AND APPLICATIONS


157856-8120
INJECTION PIPE
For nozzle tester ( 3x 10x 700 mm; M18x1.5; M27x2)

157856-8820
INJECTION PIPE
For nozzle tester ( 4x 10x 280 mm; M22x1.5; M26x1.5)

157856-9020
INJECTION PIPE
For nozzle tester ( 4x 10x 600 mm; M22x1.5; M26x1.5)

157856-9320
INJECTION PIPE
For nozzle tester ( 3x 10x 900 mm; M18x1.5; M27x2)

157856-9420
INJECTION PIPE
For nozzle tester ( 4x 10x 1000 mm; M22x1.5; M27x2)

157856-9620
INJECTION PIPE
For nozzle tester ( 4x 10x 600 mm; M22x1.5; M22x1.5)

157856-9720
INJECTION PIPE
For nozzle tester ( 3x 10x 450 mm; M18x1.5; M27x2)

157856-9820
INJECTION PIPE
For nozzle tester ( 3x 10x 570 mm; M18x1.5; M27x2)

157856-9920
INJECTION PIPE
For nozzle tester ( 4x 10x 800mm; M22x1.5)

157857-3820
HOLDER ASSY
For nozzle tester (SW27, PF1/2)

- 266 -

DIMENSIONS AND APPLICATIONS


157858-0120
INJECTION PIPE
For nozzle tester ( 1.6x 6x 130mm; M18x1.5; M18x1.5)

157858-0220
INJECTION PIPE
For nozzle tester ( 1.6x 6x 130mm; M12x1.5; M18x1.5)

157858-0320
INJECTION PIPE
For nozzle tester ( 3x 8x 130mm; M18x1.5; M18x1.5)

157858-0420
INJECTION PIPE
For nozzle tester ( 4x 10x 290mm; M22x1.5; M26x1.5)

157858-0520
INJECTION PIPE
For nozzle tester ( 2x 6x 74mm; M14x1.5; M18x1.5)

157858-0620
INJECTION PIPE
For nozzle tester ( 3x 8x 74mm; M18x1.5; M18x1.5)

157858-0720
INJECTION PIPE
For nozzle tester ( 4x 10x 290mm; M22x1.5; M26x1.5)

157858-0820
INJECTION PIPE
For nozzle tester ( 4x 10x1020mm; M22x1.5; M26x1.5)

157858-0920
INJECTION PIPE
For nozzle tester ( 4x 10x 1050mm; M22x1.5; M22x1.5)

157858-1020
INJECTION PIPE
For nozzle tester ( 4x 10x 1020mm; M18x1.5; M22x1.5)

157858-1120
INJECTION PIPE
For nozzle tester ( 4x 10x 800mm; M22x1.5; M22x1.5)

157858-1220
INJECTION PIPE
For nozzle tester ( 4x 10x 145mm; M22x1.5; M22x1.5)

- 267 -

DIMENSIONS AND APPLICATIONS


157858-1320
INJECTION PIPE
For nozzle tester ( 3x 8x 1020mm; M18x1.5; M22x1.5)

157858-1420
INJECTION PIPE
For nozzle tester ( 3x 8x 300mm; M18x1.5; M22x1.5)

157858-1520
INJECTION PIPE
For nozzle tester ( 2x 6x 100mm; M14x1.5; M14x1.5)

157858-1620
INJECTION PIPE
For nozzle tester ( 1.6x 6x 500mm; M14x1.5; M18x1.5)

- 268 -

DIMENSIONS AND APPLICATIONS


157890-1100
BRUSH
For cleaning outside of nozzle body

157890-1220
SCRAPER
For cleaning nozzle body oil chamber

157890-1400
CLEANING BAR
For cleaning needle valve tip (white beech wood)

157890-1500
SCRAPER
For cleaning DN, DL type nozzle body valve seats

157890-1600
SCRAPER
For cleaning DLL type nozzle body valve seat

157890-2100
BAR
For cleaning tool injection hole

157890-2120
NEEDLE CLEANER
For cleaning injection hole of pintle, throttle nozzles

157890-2200
BAR
For 1.0mm diameter hole

157890-2300
BAR
For 1.5mm diameter hole

157890-2400
BAR
For 2.0mm diameter hole

157890-2500
BAR
For 0.8mm diameter hole

157890-3120
HOLDER
For cleaning injection holes of hole nozzles (includes 16 different diameter needles)

- 269 -

DIMENSIONS AND APPLICATIONS


157890-6200
SCRAPER
For cleaning valve seats of DN-PD and DLLAP nozzles

157890-6300
SCRAPER
For cleaning fuel oil chambers of DN-PD and DLLA-P nozzles

157890-6320
SCRAPER
For cleaning valve seats of DN-PD and DLLAP nozzles

157891-3120
WIRE
For cleaning nozzle holes ( 0.18; set of 10)

157891-3220
WIRE
For cleaning nozzle holes ( 0.20; set of 10)

157891-3320
WIRE
For cleaning nozzle holes ( 0.25; set of 10)

157891-3420
WIRE
For cleaning nozzle holes ( 0.30; set of 10)

157891-3520
WIRE
For cleaning nozzle holes ( 0.35; set of 10)

157891-3620
WIRE
For cleaning nozzle holes ( 0.40; set of 10)

157891-3720
WIRE
For cleaning nozzle holes ( 0.50; set of 10)

157891-3820
WIRE
For cleaning nozzle holes ( 0.15; set of 10)

157891-3920
WIRE
For cleaning nozzle holes ( 0.13; set of 10)

- 270 -

DIMENSIONS AND APPLICATIONS


157891-4120
WIRE
For cleaning nozzle holes ( 0.23; set of 10)

157891-4220
WIRE
For cleaning nozzle holes ( 0.32; set of 10)

157891-4320
WIRE
For cleaning nozzle holes ( 0.45; set of 10)

157891-4420
WIRE
For cleaning nozzle holes ( 0.55; set of 10)

157891-4520
WIRE
For cleaning nozzle holes ( 0.60; set of 10)

157891-4620
WIRE
For cleaning nozzle holes ( 0.70; set of 10)

157891-4720
WIRE
For cleaning nozzle holes ( 0.75; set of 10)

157891-4820
WIRE
For cleaning nozzle holes ( 0.27; set of 10)

157891-4920
WIRE
For cleaning nozzle holes ( 0.28; set of 10)

- 271 -

DIMENSIONS AND APPLICATIONS


157892-0100
NOZZLE GUIDE
For adjusting center of KCA nozzle holder retaining nut and DN nozzle

157892-0220
ADJUSTING DEVICE
For adjusting two-spring nozzle holder (included in adjusting device)

157892-1000
NUT
For securing dial gauge

157892-1100
PIN
For adjusting two-spring nozzle holder (included in adjusting device; Length: 60.5mm)

157892-1200
PIN
For adjusting two-spring nozzle holder (included in adjusting device; Length: 50mm)

157892-1320
CONNECTOR
For KBL2.1-S type nozzle holder

157892-1400
RETAINING NUT
M19x1.0; SW22mm; L=75mm (for ISUZU, MITSUBISHI)

157892-1420
RETAINING NUT
For ISUZU, MITSUBISHI

157892-1500
GASKET
For retaining nut; D=15.9mm; d=12.2mm; t=1.0mm

157892-1600
PLUG
M8x1.0; SW12mm

157892-1800
BASE
For KBL2.1-S type nozzle holder (included in adjusting device)

157892-1900
RETAINING NUT
M20x1.5; SW24mm; L=90mm

- 272 -

DIMENSIONS AND APPLICATIONS


157892-1920
RETAINING NUT
For HINO

157892-2000
RETAINING NUT
M20x1.5; SW24mm; L=78.5mm

157892-2020
RETAINING NUT
For NISSAN DIESEL

157892-2100
NOZZLE GUIDE
For adjusting center of KCA nozzle holder retaining nut and DN nozzle

157892-2220
ADJUSTING DEVICE
For KBL2.1-P type nozzle holder

157892-3000
PIN
For KBL2.1-P type nozzle holder; Length: 60.4mm

157892-3100
RETAINING NUT
M15x0.5; SW17mm; L=65mm

157892-3120
RETAINING NUT
For KBL -P type nozzle holder

157892-3200
GASKET
For retaining nut; D=13.2mm; d=10.2mm; t=1.0mm

157892-3300
BASE
For KBL2.1-P type nozzle holder (included in adjusting device)

157892-3400
CONNECTOR
For KBL -P type nozzle holder

157892-3420
CONNECTOR
For KBL -P type nozzle holder

- 273 -

DIMENSIONS AND APPLICATIONS


157892-3500
PIN
For KBL2.2-P type nozzle holder; Length: 45mm

157892-3620
CONNECTOR
For KBL2.2-P type nozzle holder

157892-3700
SHIM
For KBL -P type nozzle holder ( 3.6x 7.2; t=1.0mm)

157892-3800
SHIM
For KBL -P type nozzle holder ( 3.6x 7.2; t=1.5mm)

157892-3900
SHIM
For KBL -P type nozzle holder ( 3.6x 7.2; t=2.0mm)

157892-4000
RETAINING NUT
M19x0.75; SW22mm; L=84mm

157892-4020
RETAINING NUT
For KBL2.3-S, KBL2.4-S type nozzle holders

157892-4100
HOLDER
For installing cap nut; M10x1.0

157892-4120
ADJUSTING DEVICE
For KBL2.3-S, KBL2.4-S type nozzle holders

157892-4121
ADJUSTING DEVICE
For KBL2.3-S, KBL2.4-S type nozzle holders

157892-4200
PIN
For KBL2.3-S type nozzle holder; L=160mm (excluding length of thread)

157892-4300
PIN
For KBL2.3-S type nozzle holder; L=110mm (excluding length of thread)

- 274 -

DIMENSIONS AND APPLICATIONS


157892-4400
HOLDER
For installing cap nut; M8x1.0

157892-4420
ADJUSTING DEVICE
For KBL2.3-S, KBL2.4-S type nozzle holders

157892-4700
PIN
L=85mm (excluding length of thread)

157892-5000
HOLDER
M8x1.25

157892-5020
ADJUSTING DEVICE
For KBL2.4-P type nozzle holder

157892-5100
RETAINING NUT
M15x0.5; SW17; L=70mm

157892-5120
RETAINING NUT
For KBL2.4-P type nozzle holder

157892-5200
PIN
L=100mm (excluding length of thread)

157892-5300
PIN
L=60mm (excluding length of thread)

157892-5400
HOLDER
For installing cap nut; M10x1.25

157892-5500
PIN
L=55mm (excluding length of thread)

157892-5600
PIN
L=75mm (excluding length of thread)

- 275 -

DIMENSIONS AND APPLICATIONS


157892-5700
PIN
L=120mm (excluding length of thread)

157892-5800
HOLDER
For KBL2.4-P type nozzle holder

157892-5920
ADJUSTING DEVICE
For KBL2.4-P type nozzle holder

157892-6000
PIN
L=66mm (excluding length of thread)

157892-6100
PIN
L=60mm (excluding length of thread)

157892-6200
PIN
L=100mm (excluding length of thread)

157892-6300
PIN
L=78mm (excluding length of thread)

157892-6400
PIN
L=86mm (excluding length of thread)

157892-6500
PIN
L=95mm (excluding length of thread)

157892-6600
PIN
L=60mm (excluding length of thread)

157892-6700
HOLDER
For KBL2.4-S type nozzle holder

157892-6720
ADJUSTING DEVICE
For KBL2.4-S type nozzle holder

- 276 -

DIMENSIONS AND APPLICATIONS


157892-6800
HOLDER
For KBL2.4-P type nozzle holder

157892-6820
ADJUSTING DEVICE
For KBL2.4-P type nozzle holder

157892-6900
PIN
L=85mm (excluding length of thread)

157892-7000
PIN
L=70mm (excluding length of thread)

157892-7100
PIN
L=75mm (excluding length of thread)

157892-7200
PIN
L=87mm (excluding length of thread)

157892-7300
PIN
L=80mm (excluding length of thread)

- 277 -

DIMENSIONS AND APPLICATIONS


157910-0300
RATCHET HANDLE
Used together with socket wrench and special wrench

157910-0400
HANDLE
Used together with spanner 157912-2100 or 157912-2200

157910-1120
L-SHAPED HANDLE
Used together with socket wrench and special wrench

157910-5100
PIN
For fixing each extractor (6mm diameter)

157911-0100
SPANNER
For adjusting tappet bolt of PE(S)-A, -AD, -MD pumps (SW14mm and SW17mm)

157911-0200
SPANNER
For adjusting PE(S)-ZW(X) plunger prestroke (SW19mm and SW22mm)

157911-0300
SPANNER
For adjusting tappet bolt of PES-K pump (SW12mm)

157911-2100
SPANNER
For removing and installing RQ and pneumatic governor link fixing bolts and nuts (SW9mm)

157911-2200
SPANNER
For removing and installing RQU governor link fixing bolt and nut (SW10mm)

157911-2300
SPANNER
For removing and installing RLD governor link fixing bolt and nut (SW7mm)

157911-8100
WRENCH
For adjusting first opening pressure (SW5mm)

- 278 -

DIMENSIONS AND APPLICATIONS


157912-2000
SPANNER
For removing delivery valve holder (24 teeth)

157912-2100
SPANNER
For tightening PE(S)-ZW(X) tappets locknut (SW19mm; 15)

157912-2200
SPANNER
For tightening PE(S)-ZW(X) tappets locknut (SW19mm; 0)

157912-2320
SPANNER
For removing and installing rack sensor (set of 2)

157912-2620
WRENCH
For removing laminated coupling (SW14)

157912-2720
WRENCH
For removing laminated coupling (SW17)

157912-2820
WRENCH
For removing laminated coupling (SW19)

157912-2900
SPANNER
For removing and installing rack sensor core (SW4mm and SW5.5mm)

157913-0100
BOX WRENCH
For removing and installing in-line pump supply pump fixing nut (SW10mm)

157913-3120
BOX WRENCH
For adjusting full-load stopper bolt of RFD, RSV governors (SW10mm)

157913-3220
BOX WRENCH
For adjusting full-load stopper bolt of RFD-D, RSUV governors (SW14mm)

157913-3520
WRENCH
For adjusting boost compensator spring (SW10mm; screwdriver included)

- 279 -

DIMENSIONS AND APPLICATIONS


157913-3620
WRENCH
For adjusting RLD-E governor torque cam (SW7mm; screwdriver included)

157913-4120
WRENCH
For adjusting torque control stroke of RFD(K) governor (SW8mm; screwdriver included)

157913-5320
WRENCH
For removing RLD governor shaft locknut

157913-5321
WRENCH
For removing RLD-E governor shaft locknut

157913-5400
WRENCH
For removing and installing RLD-E governor idling spring locknut

157913-5401
WRENCH
For removing and installing RLD-E governor idling spring locknut

157913-5402
WRENCH
For removing and installing RLD-E governor idling spring locknut

157913-5620
SCREWDRIVER
For setting eccentric pin

157913-6000
WRENCH
For removing and installing screw bushing (at timing rod)

157913-6220
WRENCH
For removing and installing RLD-J governor idling spring locknut

157913-6720
WRENCH
For adjusting RLD-J governor torque cam

157913-6920
WRENCH
For adjusting RLD-J governor shifter shim

- 280 -

DIMENSIONS AND APPLICATIONS


157913-7000
SOCKET WRENCH
For removing and installing VE pump regulating valve

157913-7120
BOX WRENCH
For adjusting RSV governor (for setting full load)

157913-7220
WRENCH
For removing RLD-J governor shaft locknut

157914-0100
SOCKET WRENCH
For removing and attaching timer round nut (SW14mm)

157914-0200
SOCKET WRENCH
For removing and attaching standard nuts and bolts (SW17mm)

157914-0300
SOCKET WRENCH
For tightening extractor bolts (SW19mm)

157914-0400
SOCKET WRENCH
For removing and installing PF pump delivery valve holder (SW19mm)

157914-0500
SOCKET WRENCH
For removing and installing PE pump delivery valve holder (SW22mm)

157914-0800
SOCKET WRENCH
For removing PE-Z pump delivery valve holder (SW32mm)

157914-0900
SOCKET WRENCH
For removing and installing supply pump plug (SW32mm)

157914-1100
SOCKET WRENCH
For removing and installing VE pump delivery valve holder (SW14mm)

157914-1400
SOCKET WRENCH
For removing and installing governor housing plug (SW30mm)

- 281 -

DIMENSIONS AND APPLICATIONS


157914-1500
SOCKET WRENCH
For removing and installing PFR pump delivery valve holder (SW19mm)

157914-1700
SOCKET WRENCH
For removing gear fixing nut for RSUV governor (SW27mm)

157914-2000
SOCKET WRENCH
For removing and installing PE(S)-ZW(X) delivery valve holder (SW32mm)

157914-2400
SOCKET WRENCH
For removing and installing SCDM timer fixing nut (SW12mm)

157914-2500
SOCKET WRENCH
For tightening VE pump head plug

157914-2600
SOCKET WRENCH
For tightening VE pump regulating valve

157914-2700
SOCKET WRENCH
For removing and installing pivot bolt for supporting VE pump governor lever

157914-2800
SOCKET WRENCH
For removing and installing KBL(S) nozzle retaining nut (SW19mm)

157914-2900
SOCKET WRENCH
For removing and installing PFR-MD pump delivery valve holder (SW17mm)

157914-3100
WRENCH
For removing and installing PFR-KX pump sleeve flanges, fixing bolts

157914-3200
SOCKET WRENCH
For KCA-P type disassembly and reassembly (SW22mm)

157914-3300
SOCKET WRENCH
For KCA-S type disassembly and reassembly (SW27mm)

- 282 -

DIMENSIONS AND APPLICATIONS


157914-3400
SOCKET WRENCH
For removing and installing solenoid switch fixing nut (SW27mm)

157914-3500
SOCKET WRENCH
For removing and installing outer coupling shaft (SW14mm)

157915-0100
WRENCH
For removing and installing RLD, RSV, RAD, RFD governor flyweight fixing nuts (2.9mm wide tooth)

157915-0200
WRENCH
For removing and installing RQ governor flyweight assy fixing nut (3.9mm wide tooth)

157915-0300
WRENCH
For removing and installing SA, SCD timer fixing nuts (5.9mm wide tooth)

157915-0500
WRENCH
For removing and installing PE-Z pump (5.9mm wide tooth)

157915-0720
WRENCH
For adjusting RLD governor guide screw of improved-type boost compensator

157915-2320
BOX SPANNER
For fixing flange when removing and installing SP timer round nuts (7.8mm wide tooth)

157915-2520
BOX SPANNER
For fixing flange when removing and installing SP timer round nuts (7.8mm wide tooth)

157915-2620
ADJUSTING DEVICE
For adjusting and tightening VE pump governor shaft (SW5mm, 3.5mm wide tooth)

157915-4221
WRENCH
For adjusting pneumatic governor spring guide assy

157915-6320
WRENCH
For removing and installing PE(S)-ZW(X) bottom plug

- 283 -

DIMENSIONS AND APPLICATIONS


157915-6500
SPECIAL WRENCH
For removing and installing PE(S)-P, HDTICS pump rack bush fixing screws (4.9mm wide tooth)

157915-8100
WRENCH
For removing and installing PFR-MD pump sleeve flange fixing bolt (star shaped)

157915-8101
SOCKET WRENCH
For removing and installing PFR-MD pump sleeve flange fixing bolt (star shaped)

157915-8200
SOCKET WRENCH
For removing and installing flange screw of PFR-MD pumps (SW5mm)

157915-8420
ADJUSTING DEVICE
For adjusting and tightening VE pump governor shaft (SW14mm)

157915-8500
WRENCH
For fixing U-shaped link fixing screws (SW3mm)

157915-8600
WRENCH
For fixing pre-stroke actuator fixing screws (phillips head)

157915-8700
WRENCH
For removing U-shaped link fixing screws (SW4mm)

157915-8800
WRENCH
For removing and installing starting advance mechanisms U-shaped link fixing bolts (SW5mm)

157915-8900
WRENCH
For removing phillips head screws

157915-9000
SPECIAL WRENCH
For removing and installing screw bushing (at control rack)

157915-9100
WRENCH
For removing and installing minimum stopper fixing nut

- 284 -

DIMENSIONS AND APPLICATIONS


157916-0100
BOX SPANNER
For removing and installing PE(S)-A, -AD, -MD pump injection pipes (SW17mm)

157916-0200
BOX SPANNER
For removing and installing PE(S)-A, -AD, -MD, -P pump injection pipes (SW19mm)

157916-0400
BOX SPANNER
For removing and installing PES-ZWY pump injection pipes (SW24mm)

157916-2420
WRENCH
For RSUV governor torque control adjustment (SW24mm and 3mm wide tooth)

157916-2620
WRENCH
For RSV, RFD(K) governor idling and torque control adjustment (SW22mm and 3mm wide tooth)

157916-2800
BOX WRENCH
For removing and installing SP timing device round nut (SW19mm)

157916-2900
BOX WRENCH
For removing and installing SP timing device round nut (SW17mm)

157916-3020
WRENCH
For holding belt-drive type SCD timing device (for ISUZU PA-D engine)

157916-4320
HANDLE
For fixing flange when removing and installing SCD timing device round nut

157916-4620
SPANNER
For holding timing device (screw center pitches: 66mm and 72mm)

157916-4821
WRENCH
For fixing SP timing device and PE(S)-P , HD-TICS pump couplings (12mm and 14mm wide grooves)

157916-5020
SPANNER
For fixing SDZ timing device flange

- 285 -

DIMENSIONS AND APPLICATIONS


157916-5200
PIPE
Used together with spanner Part No. 157916-5020

157916-5320
SPANNER
For holding SAG, SD, SP timing devices (screw center pitches: 66mm, 72mm and 85mm)

157916-5420
SPANNER
For fixing SA timing device and PE(S)-A, -AD, MITICS pump couplings (10mm and 12mm wide grooves)

157916-5520
SPANNER
For fixing SBZ timing device flange

157916-5720
WRENCH
For supporting SBZ-A timing device flange

157916-6120
BAND SPANNER
For removing and installing SA timing device case

157916-6620
BAND
Service part for band spanner Part No. 157916-6120

157916-7320
BAND SPANNER
For removing and installing SA timing device case

157916-8220
WRENCH
For discharging air from test nozzle holder

157916-8320
WRENCH
For disassembling and assembling SP timing device (for fixing flange)

157916-9520
SPECIAL WRENCH
For preventing variable timing device rotation

- 286 -

DIMENSIONS AND APPLICATIONS


157917-0200
HANDLE
For SDG, SDDG type timing devices

157917-0320
FLANGE ASSY
For removing and installing screw type cover of SPG timing device

157917-1120
SPANNER
For fixing timer housing

157917-1720
FLANGE ASSY
For disassembling timer cover

157917-1820
FLANGE
SDG timer type: P type pump (camshaft 30mm)

157917-1920
FLANGE ASSY
SDG timer type: P type pump (camshaft 30mm)

157917-2020
FLANGE
SDG timer type: P type pump (camshaft 30mm)

157917-2220
FLANGE ASSY
SDG timer type: P type pump (camshaft 30mm)

157917-3220
WRENCH
For preventing drive side gear rotation (for small module gear)

157917-3321
WRENCH
For preventing coupling rotation

157917-3720
WRENCH
For preventing drive side gear rotation (for large module gear)

157917-3820
SPANNER
For timing device and coupling

- 287 -

DIMENSIONS AND APPLICATIONS


157917-3920
SPANNER
For timing device and coupling

157917-4020
SPECIAL WRENCH
For timing device and coupling

157920-0320
EXTRACTOR
For removing PE(S)-A, -AD, -MD pump delivery valves (M12x1.0)

157920-5300
OIL SEAL GUIDE
For protecting camshaft oil seal (17mm)

157920-5400
OIL SEAL GUIDE
For protecting camshaft oil seal (20mm)

157920-5500
OIL SEAL GUIDE
For protecting camshaft oil seal (25mm)

157920-6400
EXTRACTOR
For removing PF1X pump delivery valve seat (M6x1)

157920-7720
EXTRACTOR
For removing bearing cover (used together with bracket Part No. 157920-9900)

157920-8700
SEAL GUIDE
For protecting camshaft oil seal (17mm)

157920-9900
BRACKET
For removing PE(S)-P pump bearing cover (used together with extractor Part No. 157920-7720)

- 288 -

DIMENSIONS AND APPLICATIONS


157921-0020
TAPPET INSERTER
For inserting PES-K pump tappet

157921-0120
TAPPET INSERTER
For inserting PE(S)-A pump tappet

157921-2520
PINCERS
For inserting PES-K pump tappet

157921-3020
INSERTER
For inserting PE(S)-A, -AD pump tappets

157921-4120
PLUNGER INSERTER
For inserting PE(S)-A, -AD, -MD, MITICS pump plungers (bolt-type tappet adjustment)

157921-4820
INSERTER
For removing and inserting PE-P HD-TICS , pump plungers

157921-5220
PLUNGER EXTRACTOR
For removing and inserting tappet

157921-5620
PLUNGER EXTRACTOR
For inserting PE(S)-A pump plunger (shim-type tappet adjustment)

157921-6120
PLUNGER EXTRACTOR
For inserting PE(S)-AD, -MD pump plungers (shim-type tappet adjustment)

157921-8021
TAPPET INSERTER
For removing and installing PE(S)6P pump tappet assy

157921-8900
SHAFT
For removing and installing PE(S)8P to 12P and TC(S)8HD to 12HD pump tappet assemblies

157921-9820
SPRING COMPRESSOR
For disassembling and reassembling flyweight assembly

- 289 -

DIMENSIONS AND APPLICATIONS


157922-0900
OIL SEAL GUIDE
For protecting driveshaft oil seal lip of VE pump (17mm dia driveshaft)

157922-1000
OIL SEAL GUIDE
For protecting driveshaft oil seal lip of VE pump (20mm dia driveshaft)

157922-1100
OIL SEAL GUIDE
For protecting driveshaft oil seal lip of VE pump (20mm dia long stem driveshaft)

157922-1620
PLUNGER INSERTER
For inserting PE-ZWY pump plunger

157922-1721
TAPPET INSERTER
For removing and installing PE-ZWY pump tappet assy

157922-3420
PLATE
For sealing timing rod opening

157922-3700
O-RING GUIDE
For removing and installing HD-TICS plunger barrels upper O-ring

157922-3800
O-RING GUIDE
For removing and installing HD-TICS plungers barrel upper O-ring

157922-3900
PLUNGER GUIDE
For installing HD-TICS plunger

157922-3920
PLUNGER GUIDE
Center guide for HD-TICS timing sleeve

157922-4000
LAMINATED SPRING
For HD-TICS injection timing adjustment

157922-4120
BRACKET ASSY
For fixing HD-TICS timing rod (without counterweight)

- 290 -

DIMENSIONS AND APPLICATIONS


157922-4520
PLUG
For plugging HD-TICS pre-stroke adjustment holes

157922-4620
PLUG
For sealing HD-TICS overflow valve

157922-4721
PLUNGER INSERTER
For removing HD-TICS plunger

157922-6220
PLATE
For sealing HD-TICS timing rod opening

157922-6322
BRACKET ASSY
For fixing timing rod (HD-TICS and )

157922-6422
BRACKET ASSY
For fixing timing rod (HD-TICS )

157922-7720
PUSH ROD ASSEMBLY
For pressfitting MD-TICS rod bushing to pump housing

157922-8420
PUSH ROD ASSEMBLY
For pressfitting MD-TICS rod bushing (for left hand governor)

157922-8620
COVER
For holding MD-TICS U-shaped connector (for right hand governor)

157922-8820
COVER
For holding MD-TICS U-shaped connector (for left hand governor: retarded type)

157922-8920
COVER
For holding MD-TICS U-shaped connector (for left hand governor: advanced type)

157922-9020
PLUNGER GUIDE
For installing MD-TICS plunger

- 291 -

DIMENSIONS AND APPLICATIONS


157922-9100
GUIDE
For pressfitting MD-TICS timing rod bushing

157922-9200
GUIDE PIN
For pressfitting MD-TICS timing rod bushing

157922-9300
GRIP
For removing and installing MD-TICS timing rod

157922-9500
GUIDE
For pressfitting MD-TICS bottom plugs

157922-9600
O-RING GUIDE
For removing and installing MD-TICS plunger barrels lower O-ring

157922-9700
O-RING GUIDE
For removing and installing MD-TICS plunger barrels upper O-ring

157923-5120
EXTRACTOR
For removing RSUV-P governor drive shaft

157923-5520
EXTRACTOR
For removing RSUV-ZW(X), -ZWY governor drive shafts

157923-5800
ROD
For pressfitting plate plug of RLD-E type governor torque cam and tension lever pin (18mm diameter plug)

157923-5900
ROD
For pressfitting plate plug of RLD-E type governor shaft (22mm diameter plug)

157923-6000
ROD
For pressfitting plate plug of RLD-E governor idling spring (26mm diameter plug)

157923-6001
ROD
For pressfitting RLD-E governor plate plug (26mm diameter)

- 292 -

DIMENSIONS AND APPLICATIONS


157923-6120
EXTRACTOR
For removing RED sensing gear

157923-6420
EXTRACTOR
For removing RED sensing gear (M6x1.0)

157923-6700
GUIDE
For installing RLD-J, -L, -M oil seals to threaded end of stop lever shaft

157923-6720
OIL SEAL GUIDE
For assembling RLD-J, -L, -M stop lever shaft and converse lever shaft oil seals

157923-6820
GUIDE ASSEMBLY
For installing RLD-J, -L, -M speed control lever shaft oil seals

157923-7000
GUIDE
For installing RLD-J, -L, -M speed control lever shaft snaprings

157923-7220
WRENCH
For adjusting RLD-J, -L, -M boost compensator notch

157923-7300
ROD
For installing RLD-E, -J, -L, -M governor shaft plugs and torque cam adjusting plugs

157923-7400
GUIDE
For pressfitting oil seal on stop lever shaft

157923-7401
GUIDE
For pressfitting RLD-J, -L, -M oil seals on stop lever shaft

157923-7500
ROD
For installing RLD-J, -L, -M idle spring assembly plugs

- 293 -

DIMENSIONS AND APPLICATIONS


157923-7622
GUIDE PLATE
For aligning RLD-J rack link position (for right hand governor )

157923-7822
GUIDE PLATE
For aligning RLD-J rack connecting link position (for left hand governor)

157923-7900
ROD
For installing RLD-E, -J, -L, -M tension lever shaft plugs

157923-8000
GUIDE
For installing RLD-J, -L, -M oil seals to threaded end of stop lever shaft

157923-8100
O-RING GUIDE
For removing and installing HD-TICS plunger barrels upper O-ring

157923-8220
EXTRACTOR
For removing RFD-D, RLD-J governor flyweights with radial rubber dampers

157923-8620
HOOK
For removing and installing PE-P & HD-TICS pump tappets (8cyl 12cyl)

157923-8800
GUIDE
Guide tool for HD-TICS bottom housing plug

157923-9220
OIL SEAL GUIDE
For assembling RLD-J, -L, -M speed lever shaft oil seals

157923-9420
GUIDE PLATE
For aligning RLD-L rack link position

157923-9500
HOLDER
For supporting RLD-L governor guide lever when tightening tension lever-guide lever nut

157923-9620
TAPPET INSERTER
For removing and installing PE(S)-P and HD-TICS pump tappets

- 294 -

DIMENSIONS AND APPLICATIONS


157923-9720
TAPPET INSERTER
For removing and installing PE(S)-ZWX, -ZWY pump tappets

157923-9820
TAPPET INSERTER
For removing and installing MD-TICS, MITICS pump tappets

157924-0110
BODY
Part of flange inserter Part No. 157924-0120

157924-0120
FLANGE INSERTER
For installing SA-A timing device flange

157924-0200
SCREW
For SA-A type timing device (Part of flange inserter Part No. 157924-0120)

157924-0300
HOLDER
For SA-B type timing device (Part of flange inserter Part No. 157924-0120)

157924-0400
HOLDER
Part of flange inserter Part No. 157924-0120

157924-0500
HOLDER
Part of flange inserter Part No. 157924-0120

157924-0600
OIL SEAL GUIDE
Outside diameter: 75mm

157924-0700
OIL SEAL GUIDE
Outside diameter: 94mm

157924-0800
BLOCK
Part of oil seal inserter Part No. 157924-0810

- 295 -

DIMENSIONS AND APPLICATIONS


157924-0810
OIL SEAL INSERTER
For inserting SA timing device oil seal

157924-0900
GUIDE
Part of oil seal inserter Part No. 157924-0810

157924-1100
HOLDER
Part of oil seal inserter Part No. 157924-0810

157924-1200
SPACER
For SA-B type timing device (Part of flange inserter Part No. 157924-0810)

157924-1300
SPACER
For SA-A, -B timing devices (standard types); part of oil seal inserter Part No. 157924-0810

157924-1400
SPACER
FOR SA-B (NISSAN DIESEL type)

157924-1500
HOLDER
Part of oil seal inserter Part No. 157924-0810

157924-1610
BASE
Part of inserter Part No. 157924-1620

157924-1620
INSERTER
For SCD timing device with PE-A type pump

157924-1700
HOLDER
Part of inserter Part No. 157924-1620

157924-1800
GUIDE
Part of inserter Part No. 157924-1620

- 296 -

DIMENSIONS AND APPLICATIONS


157924-1900
NUT
Part of inserter Part No. 157924-1620

157924-2020
BASE
For SDZ timing device on PE-Z type pump

157924-2100
SCREW
For fixing SDZ timing device holder

157924-2200
BUSHING
For fixing SDZ timing device holder

157924-2300
BUSHING
For installing SDZ timing device flange

157924-2400
SCREW
Part of inserter Part No. 157924-2420

157924-2420
INSERTER
For inserting SD timing device flange

157924-2520
BASE
For installing SDDG, SAG, SPG timing devices

157924-2720
INSERTER
For inserting SA-B timing device flange

157924-2810
INSERTER
For inserting oil seal into SA-B timing device case

157924-2910
BODY
Part of inserter Part No. 157924-2920

157924-2920
INSERTER
For assembling SBZ timing device

- 297 -

DIMENSIONS AND APPLICATIONS


157924-3000
GUIDE
Part of inserter Part No. 157924-2920

157924-3100
SPACER
Part of inserter Part No. 157924-2920

157924-3210
BODY
Part of inserter Part No. 157924-3220

157924-3220
INSERTER
For inserting SBZ-A timing device flange (for MITSUBISHI)

157924-3300
SCREW
Part of inserter Part No. 157924-3220

157924-3400
GUIDE
Part of inserter Part No. 157924-3220

157924-3500
BASE
Part of inserter Part No. 157924-3520

157924-3520
BASE
For fixing SPZ-Z type timing device flange

157924-3600
SPACER
Part of inserter Part No. 157924-3520

157924-3920
INSERTER
For belt-drive type SCD type timing device (for ISUZU)

157924-4220
GUIDE
For removing PE-ZWY control pinion and upper spring seat

157924-4420
SPRING COMPRESSOR
For disassembling and reassembling flyweight assembly

- 298 -

DIMENSIONS AND APPLICATIONS


157924-4700
BODY
Part of inserter Part No. 157924-4720

157924-4720
BASE
For securing SP, SDG, SAG, SPG type timing devices

157924-4800
PIN
Part of inserter Part No. 157924-4720

157924-4900
PIN
Part of inserter Part No. 157924-4720

157924-5000
OIL SEAL INSERTER
For timer, coupling

157924-5100
OIL SEAL INSERTER
For timer, coupling

157924-5200
OIL SEAL INSERTER
For timer, coupling

157924-5300
BASE
For securing timing device housing

157924-5320
FLANGE INSERTER
For removing and installing screw type timing device cover

157924-5400
PIN
For holding timing devices (SAG, SPG, SDDG types)

157924-5500
SHAFT
For securing timing device housing

157924-5600
PIN
For fixing flange to timing device (SAG, SPG, SDDG types)

- 299 -

DIMENSIONS AND APPLICATIONS


157924-5700
FLANGE
For securing timing device housing

157924-5800
HANDLE
For turning flange inserter

157924-5900
NUT
For securing timing device, screwed onto shaft (SAG type)

157924-6000
NUT
For securing timing device, screwed onto shaft (SPG type)

157924-6100
NUT
For securing timing device, screwed onto shaft (SDDG type)

157924-6200
PIN
For holding plate inserted into flange

157924-6300
PLATE
For turning flange inserter

157924-6400
PIN
For holding timing devices (SPG, SDDG types)

157924-6500
PIN
For holding timing devices (SDG, SDG- types)

157924-6600
PIN
For holding timing device (SDG type)

157924-6700
NUT
For securing timing device, screwed onto shaft (SDG type)

157924-6800
NUT
For securing timing device, screwed onto shaft (SDG- type)

- 300 -

DIMENSIONS AND APPLICATIONS


157924-6900
PIN
For fixing flange to timing device (SDG type)

157924-7000
PIN
For fixing flange to timing device (SDG- type)

157924-7120
OIL SEAL INSERTER
For pressfitting SDGH timer oil seal

157924-7220
OIL SEAL INSERTER
For pressfitting SPGH timer oil seal

157924-8420
STAND
For timer disassembly

157925-0120
BEARING EXTRACTOR
For removing PE(S)-A pump bearing outer race (collet diameter 32.5mm)

157925-0520
BEARING EXTRACTOR
For removing PE(S)-A, -MD pump bearing outer race (collet diameter 37.7mm)

157925-0720
BEARING EXTRACTOR
For removing PE(S)-P, HD-TICS pump bearing outer race (collet diameter 51.5mm)

157925-1820
BEARING EXTRACTOR
For removing PE(S)-ZW(X) pump bearing outer race (collet diameter 57.5mm)

157925-2020
BEARING EXTRACTOR
For removing PE(S)-P, -PD, MD-TICS pump bearing outer race (collet diameter 40.6mm)

157925-2420
OIL SEAL EXTRACTOR
For removing VE pump oil seal (shaft diameter 17mm)

- 301 -

DIMENSIONS AND APPLICATIONS


157925-2720
OIL SEAL EXTRACTOR
For removing VE pump oil seal (shaft diameter 20mm)

157925-4120
BEARING EXTRACTOR
For PE(S)-A pump bearing inner race (camshaft: diameter 17mm)

157925-6520
EXTRACTOR
For PE(S)-AD, -MD pump bearing inner race (camshaft: diameter 20mm)

157925-7120
BEARING EXTRACTOR
For PE(S)-P -PD pump bearing inner race , (camshaft: diameter 25mm)

157925-8120
GUIDE
For installing PE(S)-A pump bearing inner race (camshaft: diameter 17mm)

157925-9120
GUIDE
For installing PE(S)-A pump bearing inner race (camshaft: diameter 17mm)

157925-9300
ROD
For inserting PE(S)-A, -AD, -MD pump governor side bearing inner race (camshaft: diameter 20mm)

157925-9500
PUSH ROD
For inserting PE(S)-A, -AD, -MD pump bearing inner race (camshaft: diameter 20mm)

157925-9600
BUSH
For inserting PE(S)-A, -AD, -MD pump bearing inner race (camshaft: diameter 20mm)

157925-9700
HOLDER
For inserting PE(S)-A, -AD, -MD pump bearing inner race (camshaft: diameter 20mm)

- 302 -

DIMENSIONS AND APPLICATIONS


157926-0120
EXTRACTOR
For removing PE(S)-A pump control rack sleeve & installing delivery valve gasket

157926-0820
EXTRACTOR
For removing SDZ type timing device (M36x1.5; M42x1.5)

157926-1000
PUSH ROD
For removing bottom plugs

157926-1100
INSERT
For inserting PES-K delivery valve gasket

157926-2120
EXTRACTOR
For HD-TICS viscous damper (M36x1.5)

157926-2320
EXTRACTOR
For removing HD-TICS pump side coupling (M45x1.5)

157926-5110
EXTRACTOR
For removing RSV governor flyweight and coupling (M20x1.5; M36x1.5)

157926-5120
EXTRACTOR
For removing governor flyweight and coupling (M20x1.5; M36x1.5)

157926-5310
EXTRACTOR
For removing governor flyweight and coupling (M20x1.5; M26x1.5; M36x1.5)

157926-5320
EXTRACTOR
Same as 157926-5310

157926-5410
EXTRACTOR
For removing timer and pump side coupling (M26x1.5; M36x1.5; M42x1.5)

157926-5420
EXTRACTOR
Same as 157926-5410

- 303 -

DIMENSIONS AND APPLICATIONS


157926-5820
EXTRACTOR
Same as 157926-5810

157926-5821
EXTRACTOR
For removing SA, SCD and SAG timing devices from PE(S)-A pump (M24x1.5)

157926-6110
EXTRACTOR
For removing RSUV-Z, RQU(V)-Z governor gears (M30x1.5; M45x1.5; M50x1.5)

157926-6120
EXTRACTOR
For removing governor and PE-Z pump coupling (M30x1.5; M45x1.5; M50x1.5)

157926-6220
EXTRACTOR
Same as 157926-6210

157926-6620
EXTRACTOR
For removing SCDM type timing device (M30x1.5; M45x1.5; M50x1.5)

157926-6920
EXTRACTOR
For removing SCDM type timing device (M22x1.5)

157926-6921
EXTRACTOR
For removing SCDM type timing device (M22x1.5)

157926-7020
EXTRACTOR
For removing SP timing device (M20x1.5; M32x1.5)

157926-7021
EXTRACTOR
For removing SP SPG, SPZ, SDD, SDDG , timing devices (M32x1.5)

157926-7220
EXTRACTOR
For removing SP timing device (M26x1.5; M32x1.5)

157926-7221
EXTRACTOR
For removing SP, SDDG, SPG timing devices (M26x1.5)

- 304 -

DIMENSIONS AND APPLICATIONS


157926-7420
EXTRACTOR
For removing SPM timing device (M30x1.5)

157926-7421
EXTRACTOR
For removing SPM timing device (M30x1.5)

157926-7620
EXTRACTOR
For removing SPGH, SDG timing devices (M36x1.5)

157926-7621
EXTRACTOR
For removing SPGH, SDG timing devices (M36x1.5)

157926-7820
FLYWEIGHT HOLDER
For removing and installing flyweight assy of SCDM - timing device

157926-8220
EXTRACTOR
For removing PE-ZW(X) pump coupling (M45x1.5)

157926-8320
EXTRACTOR
For removing PE-ZWY pump side coupling

157926-8321
EXTRACTOR
For removing PE-ZWY pump side coupling

157926-8620
EXTRACTOR
For removing SD-D timing device (M45x1.5; M42x1.5)

157926-8621
EXTRACTOR
For removing SDGH, MD-TICS type pump side couplings (M42x1.5)

157926-8820
EXTRACTOR
For removing SPM timing device (M18x1.5; M30x1.5)

157926-8821
EXTRACTOR
For removing SPM type coupling (M30x1.5 L)

- 305 -

DIMENSIONS AND APPLICATIONS


157926-9120
EXTRACTOR
For removing PE-ZW(X), HD-TICS, MD-TICS pump side couplings (M45x1.5)

157926-9121
EXTRACTOR
For removing PE-ZW(X), HD-TICS, MD-TICS pump side couplings (M45x1.5)

157926-9220
EXTRACTOR
For removing HD-TICS pump side coupling (M56x1.5)

157926-9320
EXTRACTOR
For removing RFD flyweight and RSUV-P increase gear (M20x1.5)

157926-9520
EXTRACTOR
For removing HD-TICS coupling

157926-9620
EXTRACTOR
For removing MD-TICS pump side coupling (M30x1.5)

157926-9820
EXTRACTOR
For removing RFD-D, RLD-J governor flyweights with radial rubber dampers (M18x1.0)

- 306 -

DIMENSIONS AND APPLICATIONS


157927-0920
EXTRACTOR
For removing sensing gear (M8x1.25)

157927-1300
OIL SEAL GUIDE
For protecting camshaft oil seal lip of PE(S) -P pump (30mm)

157927-1400
PLATE
For confirming camshaft position

157927-1500
ROD
For pressfitting hydraulic actuator cap

157927-1620
CLAMP
For fixing flyweight assembly during timing adjustment at installation

157927-1820
EXTRACTOR
For removing COVEC pump gear

157927-2120
EXTRACTOR
For removing VE pump coupling

157927-2220
TAPPET INSERTER
For removing and installing PE(S)-AD, -MD pumps

157927-2500
MAGNET
For removing shims

157927-2700
ROD
For pressfitting lock plate on boost compensator equipped RLD-E type governors governor shaft

157927-2820
SETSCREW
For fixing MITICS starting advance mechanisms counterweight.

157927-3220
BLOCK GAUGE
For measuring RLD-M magnet coupling ball position

- 307 -

DIMENSIONS AND APPLICATIONS


157927-3321
SCREW
For pushing MITICS starting advance mechanisms counterweight.

157927-3420
PLUG INSERTER
For pressfitting MITICS minimum stopper plug

157927-3720
CASE
For storing RLD-M magnet coupling

157927-3900
GAUGE
For RLD-M; used together with block gauge Part No. 157927-3220

157928-2600
PINCETTE
For removing and installing control sleeves, plungers, etc.

157928-2920
PLIERS
For disassembling VE(COVEC-F) pump regulating valve

157929-0020
BEARING EXTRACTOR
For removing HD-TICS governor side bearings inner race

157929-0220
BEARING EXTRACTOR
For removing HD-TICS drive side bearings inner race

157929-0321
EXTRACTOR
For removing PES-ZW(X) pumps drive gear

157929-0520
PUSH ROD ASSEMBLY
For pressfitting MD-TICS outer race bearing

157929-0920
EXTRACTOR
For removing MD-TICS bearings outer race

157929-2320
WRENCH
For removing front plug

- 308 -

DIMENSIONS AND APPLICATIONS


157931-2000
TAPPET HOLDER
For holding PES-K pump tappet (9mm wide groove; 6.5mm height)

157931-2100
TAPPET HOLDER
For holding PE(S)-A pump tappet (9.2mm wide groove; 8.5mm height)

157931-2300
TAPPET HOLDER
For holding PE-Z pump tappet (14mm wide groove; 11mm height)

157931-2400
TAPPET HOLDER
For holding PE-Z pump tappet (13mm wide groove; 13mm height)

157931-2401
TAPPET HOLDER
For holding PE-ZV, -ZWM pump tappets (14.2mm wide groove; 14mm height)

157931-2501
TAPPET HOLDER
For holding PE(S)-A, -AD high-speed type pump tappets (for 8mm camshaft lift PE(S)-A and 10mm camshaft lift PE(S)-AD)

157931-2900
TAPPET HOLDER
For holding PE-ZW pump tappet (3.2mm dia. pin)

157931-3000
TAPPET HOLDER
For holding PE-ZV pump tappet (14mm wide groove; 10mm height)

157931-3121
TAPPET HOLDER
For holding PE(S)-AD, -MD pump tappets (for 11mm camshaft lift)

157931-4100
HOLDER
For holding PE(S)-A high-speed type pump plunger spring

157931-4400
HOLDER
For holding PE(S)-AD, -MD pump plunger springs

- 309 -

DIMENSIONS AND APPLICATIONS


157931-4700
TAPPET HOLDER
For holding PE-P pump tappet (for 10 and 11mm camshaft lift)

157931-4800
TAPPET HOLDER
For holding PE-P pump tappet (for 10 to 12mm camshaft lift)

157931-6020
CLAMP
For clamping PES-K pump tappet (tappet 22)

157931-6120
CLAMP
For clamping PE(S)-A pump tappet (tappet 24)

157931-6320
CLAMP
For clamping PE(S)-AD, -MD, MD-TICS pump tappets (tappet 28)

157931-6720
CLAMP
For clamping PE-P, HD-TICS pump tappets (tappet 38)

157931-6921
CLAMP
For clamping PE(S)-P -Z, -ZW, -ZWX, -ZWY, , HD-TICS pump tappets (tappet 38)

157931-7120
CLAMP
For clamping PE(S)-AD, -MD, MD-TICS pump tappets

157931-7320
TAPPET HOLDER
For holding PE(S)-AD pump tappet

157931-7500
TAPPET HOLDER
For holding HD-TICS pump tappet

157931-7620
CLAMP
For clamping PE(S)-P, -Z, -ZW, -ZWX, -ZWY, HD-TICS pump tappets

157931-7800
TAPPET HOLDER
For holding PE(S)-ZWX pump tappet (for 12mm camshaft lift)

- 310 -

DIMENSIONS AND APPLICATIONS


157931-7920
CLAMP
For clamping PE(S)-Z, -ZW type tappet rollers (tappet 41)

157931-8021
TAPPET HOLDER
For supporting MD-TICS, MITICS tappets

157931-8400
TAPPET HOLDER
For holding PE(S)-P type pump tappet (for 10mm camshaft lift)

157931-8500
TAPPET HOLDER
For holding PE(S)-P type pump tappet (for 11mm camshaft lift)

157931-8600
TAPPET HOLDER
For holding PE(S)-P, HD-TICS type pump tappets (for 12mm camshaft lift PE(S)-P and 14mm camshaft lift HD-TICS)

157931-8700
TAPPET HOLDER
For supporting MD-TICS, MITICS pump tappets (for 12mm camshaft lift)

157931-8800
TAPPET HOLDER
For holding PE-ZWY pump tappet (for 13mm camshaft lift)

157931-8900
TAPPET HOLDER
For PE-Z, -ZW pump tappets (for 13mm camshaft lift)

157931-9000
TAPPET HOLDER
For PE-Z, -ZW pump tappets (for 12mm camshaft lift)

157931-9100
TAPPET HOLDER
For holding PE(S)-ZWX pump tappet (for 13mm camshaft lift)

157931-9220
TAPPET HOLDER
For holding PE(S)-A type pump tappet (for 9mm camshaft lift)

157931-9300
TAPPET HOLDER
For holding HD-TICS pump tappet (for 16mm camshaft lift)

- 311 -

DIMENSIONS AND APPLICATIONS


157932-0100
SUPPORTER
For supporting spring of SA timing device on PE-A pump

157932-0200
SUPPORTER
For supporting spring of SCD timing device on PES-A pump

157932-0300
SUPPORTER
For supporting spring of SA timing device on PE-A pump

157932-0520
PUNCH
For MITICS stamping at timing adjustment

157932-0720
PUNCH
For MITICS stamping at timing adjustment

157932-0820
GUIDE
For MITICS drive side flange cover installation

157932-1221
HOUSING ASSEMBLY
For checking eccentric MITICS drive gear installation

157932-1520
COUPLING
For checking eccentric PES-A drive gear installation

157932-2920
SHAFT
For inserting washer and nut when installing MD-TICS coupling

157932-4120
SHAFT
For inserting washer and nut when installing HD-TICS coupling

157932-4320
GUIDE
For centering HD-TICS 2-piece type timer case

157932-4400
GUIDE
For adjusting gap of HD-TICS speed sensor (pick-up)

- 312 -

DIMENSIONS AND APPLICATIONS


157943-0020
HOLDER
For KBL-S type nozzle holder disassembly and reassembly

157943-0320
PLATE
For fixing flange-less type nozzle holders

157943-0500
BLOCK
For nozzle holder disassembly and reassembly

157944-2000
PLATE
For mounting PE3A 6A pumps

157944-2100
PLATE
For mounting PE3A 8A pumps

157944-2200
PLATE
For mounting PES-A pump

157944-2600
BRACKET
For mounting VE pump

157944-3520
PLATE
For disassembling and reassembling PE(S) -P HD-TICS, MD-TICS pump plunger blocks ,

157944-3521
PLATE
For disassembling and reassembling PE(S) -P HD-TICS, MD-TICS pump plunger blocks ,

157944-3620
PLATE
For mounting PE-P pump

157944-4120
PLATE
For disassembling and reassembling PE(S)PD pump plunger block

- 313 -

DIMENSIONS AND APPLICATIONS


157944-7200
BRACKET
For mounting VE pumps in universal vise

157944-7820
BRACKET
For mounting PES-A, -AD, -MD pumps in universal vise

157944-7920
BRACKET
For mounting VE pump

157944-8120
BRACKET
For mounting PES-K pump

157944-8520
UNIVERSAL VISE
For disassembling & reassembling pump (for fixing brackets 157944-7820, -8720)

157944-8521
UNIVERSAL VISE
For disassembling & reassembling pump (for fixing brackets 157944-8620, -8720)

157944-8620
BRACKET
For mounting PE-P -ZWX, -ZWY, HD-TICS , flange type pumps in universal vise

157944-8720
BRACKET
For mounting PE-A, -AD, -MD base type pumps in universal vise

157944-9420
BRACKET
For mounting PES-P pump in universal vise

157944-9421
BRACKET
For mounting PES-P and HD-TICS flange type pumps in universal vise

157944-9520
PLATE
For supporting KBL(S) nozzle holder

- 314 -

DIMENSIONS AND APPLICATIONS


157945-0121
BRACKET
For mounting PES-ZWX flange type pump (universal vise: 157944-8521, bracket: 157944-8620)

157945-0320
BRACKET
For mounting PES2A flange type pump (universal vise: 157944-8521, bracket: 157944-8720)

157945-0520
PLATE
For disassembling & reassembling PE(S)-ZWY pump plunger block

157945-0720
BRACKET
For fixing PE-ZWY type pump (used together with bracket: 157944-8620)

157945-0920
PLATE
For mounting PE-P pump

157945-1021
BRACKET
For fixing MD-TICS, MITICS pump drive sides (used together with bracket: 157944-8620)

157945-1201
BRACKET
For mounting HD-TICS pump in universal vise

157945-1301
BRACKET
For mounting HD-TICS pump in universal vise

157945-2120
BOLT SET
For mounting PE-A, -AD, -MD, MD-TICS pumps in universal vise (M8x1.25; L=75mm; SW13)

157945-2220
BOLT SET
For mounting MD-TICS pump in universal vise (M8x1.25; L=80mm; SW13)

157945-2320
BOLT SET
For mounting HD-TICS pump in universal vise (M10x1.5; L=90mm; SW17)

157951-1100
PLATE
For measuring timing advance of timing device (to be cut to size)

- 315 -

DIMENSIONS AND APPLICATIONS


157954-0101
DIAL GAUGE
For measuring VM pump plunger shims; measuring range: 0-20mm (x0.01mm)

157954-1001
DIAL GAUGE
For measuring camshaft axial play; measuring range: 0-5mm (x0.01mm)

157954-3500
DIAL GAUGE
For measuring PE-P pump plunger prestroke; measuring range: 0-20mm (x0.01mm)

157954-3501
DIAL GAUGE
For measuring PE type pump control rod position; measuring range: 0-20mm (x0.01mm)

157954-3600
DIAL GAUGE
For measuring K and KF dimensions of VE pump; measuring range: 0-10mm (x0.01mm)

157954-3601
DIAL GAUGE
For measuring PE-A, -AD pump plunger prestroke; measuring range: 0-10mm (x0.01mm)

157954-3700
DIAL GAUGE
For measuring in-line pump rack travel; measuring range: 0-20mm (x0.05mm)

157954-3801
DIAL GAUGE
For measuring two-spring nozzle holder prelift; measuring range: 0-5mm (x0.01mm)

157954-4100
DIAL GAUGE
For measuring VE pump cam lift; measuring range: 0-5mm (x0.01mm)

157954-4101
DIAL GAUGE
For measuring VE(COVEC-F) pump cam lift; measuring range: 0-4mm (x0.01mm)

157954-4221
DIAL GAUGE
For measuring PE type pump rack stroke; measuring range: 0-30mm (x0.01mm)

157954-4401
DIAL GAUGE
For measuring PE type pump pre-stroke; measuring range: 0-20mm (x0.01mm)

- 316 -

DIMENSIONS AND APPLICATIONS


157955-2000
PRESSURE GAUGE
For measuring two-spring nozzle holder pressure; measuring range: 0-500kgf/cm2 (x10kgf/cm2)

157955-3500
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 0-700kgf/cm2)

157955-3900
PRESSURE GAUGE
Part of accumulator assembly nos. 157845-2320, -2420

157955-3901
PRESSURE GAUGE
Part of accumulator assembly nos. 157845-2321, -2421

157955-4000
PRESSURE GAUGE
Part of accumulator assembly nos. 157845-2320, -2420

157955-4001
PRESSURE GAUGE
Part of accumulator assembly nos. 157845-2321, -2421

157955-4100
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 50MPa

157955-4200
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 35MPa

157955-4300
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 50MPa

157955-4600
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 70MPa

157955-4700
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 50MPa

157955-4800
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 60MPa

- 317 -

DIMENSIONS AND APPLICATIONS


157955-5300
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 40MPa

157955-5400
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 100MPa

157955-5500
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 60MPa

157955-5600
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 60MPa

157955-5700
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 100MPa

157955-5800
PRESSURE GAUGE
For checking nozzle tester pressure gauge; measuring range: 25MPa

157955-5900
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 40MPa

157955-6100
PRESSURE GAUGE
For use with pressure control kit 1057820121; measuring range: 250kPa

157955-6200
VACUUM GAUGE
For use with pressure control kit 1057820120; measuring range: -100kPa

157955-6300
VACUUM GAUGE
For use with pressure control kit 1057820121; measuring range: -100kPa

- 318 -

DIMENSIONS AND APPLICATIONS


157970-0500
MEASURING CYLINDER
For measuring supply pump supply rate (500cc)

157975-8800
BOLT
For VE pump solenoid timer adjustment tool Part No. 157845-6520 (M12x1.5)

157977-6900
BOLT
Part of bracket assy Part Nos. 157922-6322, -6422

157977-7000
NUT
Part of bracket assy Part Nos. 157922-6322, -6422

157977-8700
HOSE JOINT
For VE pump solenoid timer adjustment tool Part No. 157845-6520

157977-8900
ADAPTER
For adjusting PE(S)-A, -AD, -MD, -P pumps; for fuel inlet and outlet

157977-9000
ADAPTER
For adjusting VE type pump; for fuel inlet and outlet

157977-9100
ADAPTER
For adjusting PE(S)-ZWX, -ZWY pumps; for fuel inlet and outlet

157977-9620
EYE JOINT
For PE, TICS type pumps outlet, inlet pipes

157978-3400
SOCKET HEAD BOLT
Part of bracket assy Part No. 157924-3520

157980-0720
PIPE
Included in measuring unit Part No. 105782-0010

157980-0820
PIPE
Included in measuring unit Part No. 105782-0010

- 319 -

DIMENSIONS AND APPLICATIONS


157984-7100
HOSE
For fuel inlet

157984-7400
HOSE
For adjusting VE pump (length: 700mm)

157984-8100
HOSE
Included in accumulator assy Part No. 105784-1050 (5mmx12mmx500mm)

157984-8400
HOSE
For measuring supply pump feed pressure (5mmx12mmx1000mm)

157986-0300
HOSE
Included in measuring unit Part No. 105782-0010

157986-0400
HOSE
Included in measuring unit Part No. 105782-0010

157986-0500
HOSE
Included in accumulator assy Part No. 105784-1050; (8mmx11mmx500mm)

157986-2000
HOSE
For VE pump solenoid timer adjustment tool Part No. 157845-6520

157986-8000
HOSE
For VE pump solenoid timer adjustment tool Part No. 157845-6520

- 320 -

DIMENSIONS AND APPLICATIONS


157991-0000
SLEEVE INSERTER
For pressfitting camshaft sleeve (17mm diameter camshaft)

157991-0100
SLEEVE INSERTER
For pressfitting camshaft sleeve (20mm diameter camshaft)

157991-0200
SLEEVE INSERTER
For pressfitting camshaft sleeve (25mm diameter camshaft)

157991-3320
PIPING KIT
For timing device operating oil piping

157991-9900
EYE
For connecting piping supply port for PFR -MD pump

157992-1400
HOUSING
For checking rack sensor core installation

157992-1500
INSERTER
For inserting PE(S)-P snapring into plunger barrel (used together with 157992-1600)

157992-1600
CAP
For protecting PE(S)-P plunger barrel O-ring groove (used when installing snapring)

157992-2521
PLATE
For supporting KBL2.1-P nozzle holder

157992-2700
SLEEVE INSERTER
For pressfitting camshaft sleeve (30mm diameter camshaft)

157992-2820
PLATE
For supporting KBL2.2-P nozzle holder

- 321 -

DIMENSIONS AND APPLICATIONS


157992-2900
SLEEVE INSERTER
For pressfitting camshaft sleeve (35mm diameter camshaft)

157992-3000
SLEEVE
For protecting oil seal lip (17mm shaft diameter)

157992-3100
SLEEVE
For protecting oil seal lip (20mm shaft diameter)

157992-3200
SLEEVE
For protecting oil seal lip (25mm shaft diameter)

157992-3300
SLEEVE
For protecting oil seal lip (30mm shaft diameter)

157992-3400
SLEEVE
For protecting oil seal lip (35mm shaft diameter)

157992-4200
ADAPTER
For adjusting height when fixing stand (15NP, 7NP types)

157992-4300
BOLT
For fixing stand (length: 55mm)

157992-6120
SPACER
For measuring control rack position

157992-6522
SPACER
For measuring control rack position

157992-6523
SPACER
For measuring control rack position (used together with measuring device Part No. 105782-4210)

- 322 -

DIMENSIONS AND APPLICATIONS


307610-0050
DRIVING STAND
For driving RHD governor (center height: 110mm)

307610-1010
ADJUSTING DEVICE
For adjusting RHD governor lever angle (used together with driving stand Part No. 307610-0050)

376100-2000
CASE
For RHD governor special tool kit

376100-2100
SPANNER
For removing and installing RHD governor regulating valve (SW22mm and 24mm)

376100-2200
SCREWDRIVER
For removing and installing RHD governor cover fixing bolt (tip thickness: 0.9mm)

376100-2300
SCREWDRIVER
For adjusting RHD governor speed droop adjuster (tip thickness: 0.5mm)

376100-2400
PLIERS
For removing RHD governor split pin

376100-2500
SPANNER
For removing and installing RHD governor plug (SW17mm)

376100-2600
HEXAGON WRENCH
For removing and installing RHD governor terminal arm fixing screw (SW3mm)

376100-2700
HEXAGON WRENCH
For removing and installing RHD governor base fixing bolt (SW5mm)

376100-2800
EXTRACTOR
For removing RHD governor terminal arm taper pin

- 323 -

DIMENSIONS AND APPLICATIONS


407910-2470
CONTROL UNIT
For RED type pump; for driving governor actuator (for 15mm type)

407910-2902
CONTROLLER
For HD-TICS pre-stroke actuator adjustment

407910-3032
MANUAL CONTROLLER
For MD-TICS and MITICS type pumps; used only in North America

407910-3960
CONTROL UNIT
For RED type pump; for driving governor actuator (for 19mm type)

407910-5060
WIRE HARNESS
For connecting control unit, constant voltage power supply and governor

407910-5230
WIRE HARNESS
For connecting controller, constant voltage power supply and intermediate harness

407910-5300
WIRE HARNESS
Used only in North America; main harness (used together with 105782-6420 and 407910-3032)

407910-5350
WIRE HARNESS
For connecting pre-stroke actuator, rack sensor, control unit, checker and constant voltage power supply

407910-5360
WIRE HARNESS
For connecting manual controller and rack sensor and pre-stroke actuator intermediate harness

407910-5460
WIRE HARNESS
For connecting manual controller and constant voltage power supply

407910-5540
WIRE HARNESS
Main harness (for RED governor)

407910-6010
CONTROL UNIT
For adjusting HD-TICS pre-stroke actuator (with counterweight) and rack sensor (used together with 407980-2090)

- 324 -

DIMENSIONS AND APPLICATIONS


407912-1742
CONTROL UNIT
For adjusting drive side rack sensor

407913-1080
CONTROL UNIT
For COVEC-T type pump

407915-0590
CONTROL UNIT
For confirming control rack position sensor characteristics (for RED governor) used together with 407980-4340

407980-1120
CHECKER
For RED governor

407980-2090
CHECKER
Used together with 407910-6010

407980-2251
CHECKER
Component part of Part No. 407980-2240. For rack sensor and pre-stroke actuator adjustment

407980-2240
MANUAL CONTROLLER
For adjusting HD-TICS, MD-TICS, MITICS type pumps

407980-2270
MANUAL CONTROLLER
For COVEC-F type pump (For ISUZU, NISSAN, MAZDA)

407980-2281
MANUAL CONTROLLER
For the adjustment of GE actuator (For ISUZU, NISSAN, MAZDA)

407980-2300
MAIN HARNESS
Used together with 407980-2281

407980-2310
INTERMEDIATE HARNESS
For NISSAN CD20, TD27 engines

- 325 -

DIMENSIONS AND APPLICATIONS


407980-2340
INTERMEDIATE HARNESS
For ISUZU 4JG2 engines

407980-2360
INTERMEDIATE HARNESS
For MAZDA RF engines

407980-2390
WIRE HARNESS
Component part of Part No. 105782-8280.

407980-2400
WIRE HARNESS
Component part of Part No. 105782-8280.

407980-4340
MANUAL CONTROLLER
For confirming control rack position sensor characteristics (for RED governor; switch box) Used together with 407915-0590

- 326 -

INDEX

- 327 -

- 328 -

INDEX

010006-1440 026514-2040
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

010006-1440 010010-2040 010010-2200 010206-1040 010206-1240 010206-1640 010206-2040 010206-4540 010206-5540 010206-6040 010208-1240 010208-2040 010208-2540 010235-1020 011005-0840 011105-1220 012555-1040 012655-0860 013021-0040 013021-2120 013030-5220 013121-4140 014011-2140 014020-5190 014110-6440 014111-0440 015060-3680 016809-0020 017211-0010 017211-2010 020006-1440 020365-1040 023641-2410 025805-1910 026506-1040 026508-1140 026510-1340 026512-1540 026512-1640 026514-2040

BOLT BOLT BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT SET SCREW SCREW SCREW NUT NUT NUT NUT WASHER WASHER SPRING WASHER SPRING WASHER PIN STEEL BALL HOSE CLAMP HOSE CLAMP BOLT BOLT SPRING WASHER WOODRUFF KEY GASKET GASKET GASKET GASKET GASKET GASKET

183 183 56, 58, 183 142, 183 183 183 142, 183 142, 183 142, 183 183 142, 183 142, 183 184 88, 184 184 88, 184 142, 184 20, 184 184 142, 184 88, 184 142, 184 185 20, 184 185 185 142, 185 185 129, 185 129, 185 142, 186 142, 186 142, 186 186 142, 186 155, 156, 158, 160, 186 138, 186 139, 140, 186 129, 186 129, 186

OBSOLETE : These parts are no longer available.

- 329 -

INDEX

027412-2440 105763-1080
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

027412-2440 029001-2090 029001-2220 029001-2280 029111-4050 029111-8080 029300-6010 029300-6020 029300-6030 029300-6040 029301-2040 029301-2260 029301-5020 029711-2150 029711-2160 029711-2180 029711-2240 029711-4190 029711-4420 029731-2010 029731-2200 029731-4080 029920-8020 029998-0640 105763-0000 105763-0010 105763-0020 105763-0040 105763-0050 105763-0060 105763-0080 105763-0090 105763-0100 105763-1000 105763-1010 105763-1020 105763-1040 105763-1050 105763-1060 105763-1080

EYE BOLT BOLT BOLT BOLT PLUG PLUG WASHER WASHER WASHER WASHER WASHER WASHER WASHER EYE EYE EYE EYE EYE EYE EYE BOLT EYE BOLT EYE BOLT CAP SHIM 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH 10NP TEST BENCH

186 187 187 187 187 116, 187 142, 187 142, 187 142, 187 142, 187 187 187 142, 187 139, 140, 188 188 129, 188 188 188 129, 188 139, 140, 188 129, 188 188 188 142 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

OBSOLETE : These parts are no longer available.

- 330 -

INDEX

105763-1090 105780-8180
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105763-1090 105763-1100 105764-0000 105764-0010 105764-0020 105764-0040 105764-0050 105764-0060 105764-0080 105764-0090 105764-0100 105764-1000 105764-1010 105764-1020 105764-1040 105764-1050 105764-1060 105764-1080 105764-1090 105764-1100

10NP TEST BENCH 10NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 20NP TEST BENCH 157845-6420 PIPING ASSEMBLY ADJUSTMENT; VE KIT TEST BENCH ATTACHMENTS ADJUSTMENT; VE KIT ADJUSTMENT; PES-K KIT ADJUSTMENT; PE-A KIT ADJUSTMENT; PE-P KIT ADJUSTMENT; PES-PD KIT NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE HOLDER NOZZLE HOLDER NOZZLE HOLDER NOZZLE HOLDER NOZZLE HOLDER NOZZLE & HOLDER ASSY NOZZLE & HOLDER ASSY NOZZLE & HOLDER ASSY

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 190 190 11, 189 11, 189 11, 190 11, 190 11, 190 11, 190 190 190 190 191 191 191 191 191 191 108, 112, 114, 116, 191 102, 110, 112, 191 138, 139, 191

105765-1290 105765-1350 105765-1370 105765-1380 105765-1390 105765-1400 105765-1410 105765-1420 105780-0000 105780-0050 105780-0060 105780-0120 105780-2080 105780-2090 105780-2140 105780-2150 105780-2190 105780-8130 105780-8140 105780-8180

OBSOLETE : These parts are no longer available.

- 331 -

INDEX

105780-8190 105781-0561
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105780-8190 105780-8250

NOZZLE & HOLDER ASSY NOZZLE & HOLDER ASSY CLAMPING DEVICE 105781-0051 FIXING STAND FIXING STAND 105781-0121 FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND 105781-0201 FIXING STAND FIXING STAND 105781-0301 FIXING STAND FIXING STAND FIXING STAND 105781-0421 FIXING STAND FIXING STAND 105781-0431 FIXING STAND FIXING STAND 105781-0451 FIXING STAND FIXING STAND 105781-0461 FIXING STAND FIXING STAND 105781-0471 FIXING STAND FIXING STAND 105781-0481 FIXING STAND FIXING STAND 105781-0511 FIXING STAND FIXING STAND 105781-0521 FIXING STAND FIXING STAND 105781-0531 FIXING STAND FIXING STAND 105781-0541 FIXING STAND FIXING STAND 105781-0551 FIXING STAND FIXING STAND 105781-0561 FIXING STAND FIXING STAND

102, 124, 126, 140, 191 118, 120, 122, 191 192 192 166, 192 192 166, 192 192 192 110, 112, 192 192 192 167, 192 192 166, 193 172, 193 193 102, 115, 118, 166, 193 193 102, 110, 166, 193 193 102, 112, 167, 193 193 166, 167, 193 193 166, 193 194 166, 194 194 166, 194 194 167, 194 194 166, 194 194 167, 194 194 166, 194 195 107, 167, 195

105781-0010 105781-0050 105781-0051 105781-0120 105781-0121 105781-0160

105781-0170 105781-0180 105781-0190 105781-0200 105781-0201 105781-0300 105781-0301 105781-0361

105781-0420 105781-0421 105781-0430 105781-0431 105781-0450 105781-0451 105781-0460 105781-0461 105781-0470 105781-0471 105781-0480 105781-0481 105781-0510 105781-0511 105781-0520 105781-0521 105781-0530 105781-0531 105781-0540 105781-0541 105781-0550 105781-0551 105781-0560 105781-0561

OBSOLETE : These parts are no longer available.

- 332 -

INDEX

105781-0580 105781-4290
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105781-0580 105781-0590 105781-0600 105781-0610 105781-0620 105781-0630 105781-0640 105781-0650 105781-0660 105781-0670 105781-0680 105781-0690 105781-0700 105781-0710 105781-0720 105781-0730 105781-0740 105781-0750 105781-0760 105781-0770 105781-0780 105781-0790 105781-0800 105781-0810 105781-0820 105781-0830 105781-0860 105781-0870 105781-0880

FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND DRIVING STAND DRIVING STAND DRIVING STAND DRIVING STAND DRIVING STAND DRIVING STAND DRIVING STAND DRIVING STAND DRIVING STAND DRIVING STAND DRIVING STAND

166, 195 166, 195 166, 195 102, 124, 126, 172, 195 105, 166, 195 166, 195 102, 120, 122, 166, 195 102, 166, 195 166, 195 108, 166, 195 114, 167, 196 166, 196 167, 196 167, 196 166, 196 102, 167, 196 120, 166, 196 120, 122, 166, 196 120, 166, 196 114, 166, 167, 196 115, 166, 196 166, 196 120, 166, 197 167, 197 118, 167, 197 122, 197 167, 197 197 197 197 197 197 197 197 198 198 198 198 198 198

105781-4130 105781-4140 105781-4150 105781-4160 105781-4180 105781-4190 105781-4200 105781-4210 105781-4270 105781-4280 105781-4290

OBSOLETE : These parts are no longer available.

- 333 -

INDEX

105781-4300 105782-6340
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105781-4300 105781-4320 105782-0121 105782-0150

DRIVING STAND DRIVING STAND PRESSURE CONTROL KIT PRESSURE CONTROL KIT MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE 105782-4440 MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE 105782-6170 MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE 105782-6383 MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE

198 138, 139, 140, 198 128, 199 128, 199 199 33, 56, 58, 199 36, 40, 48, 52, 199 33, 56, 58, 199 199 107, 108, 112, 119 114, 199 199 199 138, 200 42, 200 115, 200 200 118, 200 36, 40, 45, 200 120, 122, 200 200 106, 110, 200 110, 200 105, 139, 140, 200 106, 200 144, 145, 201 110, 144, 145, 201 124, 146, 147, 201 201 138, 139, 140, 201 201 201 201 201 110, 201 201 201 114, 202 202 114, 202

105782-4020 105782-4130 105782-4140 105782-4200 105782-4210 105782-4270 105782-4290

105782-4320 105782-4330 105782-4340 105782-4351 105782-4360

105782-4370 105782-4371 105782-4380 105782-4390 105782-4410 105782-4420 105782-4430 105782-4440 105782-4470 105782-6030 105782-6130 105782-6170 105782-6190 105782-6200 105782-6220

105782-6230 105782-6240 105782-6270 105782-6280

105782-6290 105782-6300 105782-6310 105782-6331 105782-6340

OBSOLETE : These parts are no longer available.

- 334 -

INDEX

105782-6350 105784-0520
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105782-6350

MEASURING DEVICE 105782-6383 105782-6383 MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE 105782-6391 MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE CHECKER MANUAL CONTROLLER MEASURING DEVICE TIMING CHECKER SOLENOID VALVE COUPLING 105784-0121 COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING DRIVING DEVICE 105784-0221 DRIVING DEVICE COUPLING 105784-0231 DRIVING DEVICE COUPLING 105784-0501 COUPLING COUPLING 105784-0511 COUPLING COUPLING 105784-0521 COUPLING

114, 115, 202 202 202 102, 112, 118, 120, 122, 202 202 202 202 122, 202 105, 202 102, 202 108, 203 104, 124, 126, 203 124, 203 124, 203 104, 124, 126, 203 22, 203 22, 126, 203 203 87, 203 87, 203 18, 204 204 18, 204 18, 204 18, 204 18, 204 18, 204 18, 204 18, 204 204 204 204 18, 205 205 18, 205 205 205 205 18, 205 205

105782-6360 105782-6370 105782-6383 105782-6390 105782-6391 105782-6400 105782-6420 105782-6450 105782-6460 105782-6470 105782-8160 105782-8190 105782-8250 105782-8260 105782-8270 105782-8280 105782-8290 105783-0070 105783-0090 105784-0110

105784-0120 105784-0121 105784-0130 105784-0150 105784-0160 105784-0170 105784-0180 105784-0190 105784-0200 105784-0210

105784-0220 105784-0221 105784-0230 105784-0231 105784-0500 105784-0501 105784-0510 105784-0511 105784-0520

OBSOLETE : These parts are no longer available.

- 335 -

INDEX

105784-0521 105785-2600
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105784-0521

COUPLING 105784-0531 COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING DRIVING DEVICE ACCUMULATOR ASSEMBLY ACCUMULATOR ASSEMBLY NOZZLE TESTER 105785-5150 105785-5220 105785-5020 105785-5150 NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER 105785-5160 105785-5190 105785-5170 105785-5060 105785-5180 105785-5080 NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER 105785-5200 105785-5210 105785-5140 105785-5120 105785-5210 105785-5160 105785-5190 NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER 105785-6180 NOZZLE TESTER

18, 205 205 18, 205 18, 205 206 18, 206 206 18, 206 18, 206 18, 206 18, 206 18, 206 18, 206 18, 206 18, 206 207 207 13, 90, 208 208 208 208 208 208 208 208 209 209 209 209 209 209 209 209 210 210 210 210 13, 210 210 210

105784-0530 105784-0531 105784-0540 105784-0551 105784-0560 105784-0570 105784-0580 105784-0590 105784-0600 105784-0610 105784-0620 105784-0630 105784-0640 105784-0650 105784-1100 105784-1110 105785-0030

105785-0700 105785-0730 105785-0740 105785-0750 105785-0800 105785-0840 105785-0880 105785-0960 105785-0970 105785-0980 105785-0990 105785-1000 105785-1010 105785-1020 105785-1030 105785-1040 105785-1050 105785-1060 105785-1070 105785-2010 105785-2040 105785-2600

OBSOLETE : These parts are no longer available.

- 336 -

INDEX

105785-2610 105785-5060
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105785-2610 105785-2670 105785-2700 105785-2730 105785-2750 105785-2820 105785-2830 105785-2840 105785-2850 105785-2880 105785-2940 105785-2950 105785-2960 105785-2970 105785-2980 105785-2990 105785-3010 105785-3020 105785-3030 105785-3040 105785-3050 105785-3060 105785-3070 105785-3080 105785-4050 105785-4530 105785-4600 105785-4610 105785-4630 105785-4680 105785-4690 105785-4700 105785-4710 105785-5000 105785-5010 105785-5020 105785-5030 105785-5040 105785-5050 105785-5060

105785-6010

NOZZLE TESTER NOZZLE TESTER

210 210 211 211 211 211 211 211 211 211 211 211 211 211 212 212 212 212 212 212 212 212 212 212 13, 212 213 213 213 213 213 213 213 213 213 213 213 213 214 214 214

105785-6020

NOZZLE TESTER NOZZLE TESTER

105785-6180

NOZZLE TESTER NOZZLE TESTER

105785-6150 105785-6060 105785-6160 105785-6040 105785-6170

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER

105785-6060 105785-6210 105785-6080 105785-6190 105785-6200 105785-6110 105785-6120 105785-6130

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER

105785-5120 105785-6200

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER

105785-7070 105785-7060 105785-7020 105785-7030 105785-7040 105785-7100 105785-7040 105785-7090 105785-5150 105785-5220

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER

105785-5160 105785-5190 105785-5170

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER

OBSOLETE : These parts are no longer available.

- 337 -

INDEX

105785-5070 105785-6210
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105785-5070 105785-5080 105785-5090 105785-5100 105785-5110 105785-5120 105785-5130 105785-5140 105785-5150 105785-5160 105785-5170 105785-5180 105785-5190 105785-5200 105785-5210 105785-5220 105785-5230 105785-5240

105785-5180

NOZZLE TESTER NOZZLE TESTER

214 214 214 214 214 214 215 215 215 215 13, 215 215 216 13, 90, 216 216 13, 216 216 216 217 217 217 217 217 217 217 217 217 217 217 217 218 218 218 218 218 218 13, 218 218 218 218

105785-5200 105785-5210 105785-5140

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER

105785-6000 105785-6010 105785-6020 105785-6030 105785-6040 105785-6050 105785-6060 105785-6070 105785-6080 105785-6090 105785-6100 105785-6110 105785-6120 105785-6130 105785-6140 105785-6150 105785-6160 105785-6170 105785-6180 105785-6190 105785-6200 105785-6210

105785-6180

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER

105785-6150

NOZZLE TESTER NOZZLE TESTER

105785-6170

NOZZLE TESTER NOZZLE TESTER

105785-6210

NOZZLE TESTER NOZZLE TESTER

105785-6190 105785-6200

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER

OBSOLETE : These parts are no longer available.

- 338 -

INDEX

105785-7000 105796-0040
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105785-7000 105785-7010 105785-7020 105785-7030 105785-7040 105785-7060 105785-7070 105785-7080 105785-7090 105785-7100 105789-0010 105789-0500 105789-0520 105789-0540 105789-0560 105789-0570 105789-0590 105789-0640 105789-0660 105789-0680 105789-0700 105789-0720 105790-5010 105790-5020 105790-5030 105790-5040 105790-5050 105790-5060 105790-5070 105790-5200 105792-0000 105792-0030 105792-0050

105785-7070 105785-7060

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER CLEANING TOOLS ADJUSTING DEVICE ADJUSTING DEVICE ADJUSTING DEVICE ADJUSTING DEVICE ADJUSTING DEVICE ADJUSTING DEVICE ADJUSTING DEVICE ADJUSTING DEVICE ADJUSTING DEVICE ADJUSTING DEVICE ADJUSTING DEVICE TOOL KIT TOOL KIT TOOL KIT TOOL KIT TOOL KIT TOOL KIT TOOL KIT TOOL KIT O-RING INSERTER EXTRACTOR EXTRACTOR UNIVERSAL VISE UNIVERSAL VISE FIXING STAND

219 219 219 219 219 219 13, 219 219 219 219 90, 220 152, 220 152, 220 152, 220 153, 221 221 154, 221 158, 221 158, 222 156, 222 156, 222 160, 222 223 223 223 223 223 223 223 223 36, 224 36, 44, 48, 52, 224 42, 224 224 224 170, 225 225 225 170, 225 225

105794-0050 105794-0120 105796-0000

105796-0010 105796-0020 105796-0030 105796-0040

105796-0160 105796-0170

FIXING STAND FIXING STAND FIXING STAND

105796-0180

FIXING STAND

OBSOLETE : These parts are no longer available.

- 339 -

INDEX

105796-0050 157677-0120
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

105796-0050 105796-0060 105796-0070 105796-0080 105796-0090 105796-0100 105796-0110 105796-0120 105796-0130 105796-0140 105796-0150 105796-0160 105796-0170 105796-0180 132204-0100 139514-0200 140402-2600 156611-1900 157626-3500 157636-9100 157641-4020 157641-4720 157651-5900 157655-1020 157656-1020 157656-2020 157671-0420 157673-0020 157673-0100 157673-0200 157673-0300 157673-0400 157673-0500 157673-0600 157674-0100 157674-0220 157675-0120 157676-0500 157676-1100 157677-0120

FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND FIXING STAND PLUG GASKET EYE BOLT COUPLING EYE SOCKET HEAD BOLT TUBE ASSEMBLY JOINT ASSEMBLY COLLAR MEASURING UNIT MEASURING UNIT DISPLAY UNIT COMPUTER UNIT MONITOR CONSOLE DACRON TAPE DACRON TAPE BRACKET PLAIN WASHER HEXAGON NUT COVER KEYBOARD PRINTER NUT BOLT EQUIPMENT WAGON

170, 225 170, 225 170, 225 170, 225 170, 225 170, 225 170, 225 170, 226 170, 226 170, 226 118, 170, 226 170, 226 170, 226 170, 226 114, 227 129, 227 138, 227 142, 227 227 142, 227 102, 124, 126, 227 102, 124, 126, 227 108, 112, 227 176, 178, 228 174, 228 174, 228 176, 178, 228 176, 178, 228 178, 228 178, 228 178, 228 178, 228 178, 228 178, 228 176, 178, 228 176, 178, 229 176, 178, 229 176, 229 174, 229 178, 229

OBSOLETE : These parts are no longer available.

- 340 -

INDEX

157677-0400 157805-4920
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157677-0400 157677-0700 157677-1800 157677-1900 157677-2000 157677-2100 157677-2200 157677-2300 157678-0200 157681-4920 157681-8200 157681-8300 157682-0000 157682-0100 157682-0300 157682-0400 157682-0500 157682-1900 157682-2300 157682-2400 157682-2900 157682-3000 157683-0000 157683-0100

CONNECTING CABLE MAIN CONNECTION CABLE CONNECTING CABLE HEX-SOCKET-HEAD BOLT MAIN CONNECTION CABLE IDENTIFICATION PLATE FASTENING PLATE HOUSING RUBBER HOSE INLET UNION PLAIN WASHER HEXAGON NUT INLET-UNION SCREW FLAT SEAL RING CLOSING NIPPLE O-RING O-RING CONNECTING CABLE, PRINTER-P/C CABLE STRAP CONNECTION CABLE CHANGEOVER SET CONNECTING CABLE MEASURING CYLINDER MEASURING CYLINDER 157808-0020 157808-0120 157808-0220 157808-0320 157808-0420 157808-0520 157808-1220 157808-0720 157808-0820 157808-0920 157808-1020 157808-1120 157808-1220 157808-1320 157808-1420 157808-1520 INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE

176, 178, 229 176, 178, 229 176, 229 176, 229 229 178, 229 176, 229 176, 230 174, 176, 178, 230 176, 178, 230 176, 230 230 176, 178, 230 176, 178, 230 176, 178, 230 176, 178, 230 176, 178, 230 176, 178, 230 176, 230 178, 231 176, 178, 231 176, 231 174, 231 174, 231 232 232 232 232 232 232 232 232 232 232 232 232 233 233 233 233

157805-0220 157805-0320 157805-0520 157805-1120 157805-1720 157805-2020 157805-2320 157805-2520 157805-2620 157805-3320 157805-3820 157805-3920 157805-4420 157805-4720 157805-4820 157805-4920

OBSOLETE : These parts are no longer available.

- 341 -

INDEX

157805-5020 157808-0920
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157805-5020 157805-5120 157805-5220 157805-5320 157805-5420 157805-5520 157805-5620 157805-5720 157805-5820 157805-5920 157805-6020 157805-6120 157805-6220 157805-6320 157805-6420 157805-6520 157805-6620 157805-6720 157805-6820 157805-6920 157805-7020 157805-7120 157805-7320 157805-7420 157805-7520 157805-7720 157805-7820 157805-7920 157805-8020 157805-9420 157805-9520 157808-0020 157808-0120 157808-0220 157808-0320 157808-0420 157808-0520 157808-0720 157808-0820 157808-0920

157808-1620 157808-1720 157808-1820 157808-1920 157808-2020 157808-2120 157808-2220 157808-2320 157808-2420 157808-2520 157808-2620 157808-2720 157808-2820 157808-2920 157808-3020 157808-3120 157808-3220 157808-3320 157808-3420 157808-3520 157808-3620 157808-3720 157808-3820 157808-3920 157808-4020 157808-4120 157808-4220 157808-4320 157808-4420 157808-4520 157808-4620

INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE

233 233 233 233 233 233 233 233 234 234 234 234 234 234 234 234 234 234 234 234 235 235 235 235 235 235 235 235 235 235 235 162, 236 162, 236 102, 110, 162, 236 162, 236 162, 236 114, 115, 162, 236 162, 236 162, 236 105, 106, 110, 138, 139, 140, 162, 236

OBSOLETE : These parts are no longer available.

- 342 -

INDEX

157808-1020 157811-0520
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157808-1020 157808-1120 157808-1220 157808-1320 157808-1420 157808-1520 157808-1620 157808-1720 157808-1820 157808-1920 157808-2020 157808-2120 157808-2220 157808-2320 157808-2420 157808-2520 157808-2620 157808-2720 157808-2820 157808-2920 157808-3020 157808-3120 157808-3220 157808-3320 157808-3420 157808-3520 157808-3620 157808-3720 157808-3820 157808-3920 157808-4020 157808-4120 157808-4220 157808-4320 157808-4420 157808-4520 157808-4620 157811-0321 157811-0421

INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE FLANGE FLANGE 157811-0521 FLANGE

162, 236 162, 236 162, 237 162, 237 162, 237 162, 237 162, 237 162, 237 162, 237 162, 237 162, 237 162, 237 162, 237 162, 237 162, 237 162, 238 162, 238 162, 238 162, 238 162, 238 162, 238 163, 238 163, 238 163, 238 163, 238 163, 238 163, 238 163, 239 102, 124, 126, 163, 239 163, 239 163, 239 163, 239 163, 239 163, 239 163, 239 102, 112, 118, 120, 122, 163, 239 108, 112, 163, 239 170, 240 170, 240 240

157811-0520

OBSOLETE : These parts are no longer available.

- 343 -

INDEX

157811-0521 157820-1520
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157811-0521

FLANGE 157811-0621 FLANGE FLANGE FLANGE FLANGE 157811-0921 FLANGE FLANGE FLANGE FLANGE FLANGE 157811-2621 FLANGE FLANGE FLANGE BUSH SCREW CAMSHAFT CAMSHAFT CONTROL RACK COLLAR CONNECTOR CONNECTOR COLLAR COVER SPACER HOLDER HOLDER HOLDER HOLDER STAND HOLDER HOLDER HOLDER CONNECTOR GAUGE HOLDER HOLDER HOLDER GAUGE AIR PUMP MANOMETER

170, 240 240 110, 170, 240 110, 170, 240 110, 170, 240 240 112, 170, 240 170, 240 112, 170, 240 112, 170, 172, 240 241 110, 170, 173, 240 170, 241 142, 241 142, 241 142, 241 142, 241 142, 241 142, 241 142, 241 142, 241 142, 242 142, 242 142, 242 142, 242 140, 142, 242 142, 242 142, 242 142, 242 142, 242 142, 242 242 140, 242 140, 243 140, 243 243 140, 243 140, 243 243 243

157811-0620 157811-0621 157811-0721 157811-0821

157811-0920 157811-0921 157811-1021 157811-2421 157811-2521

157811-2620 157811-2621 157811-7320 157814-1000 157815-9600 157816-7120 157816-7220 157816-9200 157817-0800 157817-1000 157817-1100 157817-1200 157817-1700 157817-1800 157817-2020 157817-2100 157817-2200 157817-2300 157817-2400 157817-2500 157817-2600 157817-2720 157817-2820 157817-3120 157817-3320 157817-3420 157817-3520 157817-3620

157820-0120 157820-1520

OBSOLETE : These parts are no longer available.

- 344 -

INDEX

157820-1720 157829-7620
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157820-1720 157820-6100 157820-8400 157820-8500 157820-9120 157820-9220

JOINT TUBE VACUUM GAUGE PRESSURE GAUGE EYE HOSE JOINT VACUUM GAUGE CYLINDER ASSY BRACKET ASSY BRACKET ASSY PRESSURE GAUGE VACUUM GAUGE VACUUM GAUGE VACUUM PUMP PRESSURE GAUGE PRESSURE GAUGE VACUUM GAUGE PLATE LEVER LEVER ADAPTER ADAPTER ADAPTER ADAPTER CONNECTOR INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS PLATE PLATE MEASURING DEVICE INSERTER ADJUSTING DEVICE BLOCK GAUGE MEASURING DEVICE 157928-2920 EXTRACTOR INSERTER DEVICE FEED PUMP HOLDER BLOCK GAUGE BLOCK GAUGE

243 20, 243 243 243 20, 243 20, 244 244 20, 244 244 20, 244 244 244 244 21, 244 21, 244 20, 244 20, 244 40, 42, 245 105, 245 105, 245 245 245 245 245 245 133, 245 133, 245 133, 245 246 42, 246 56, 28, 246 56, 246 104, 124, 126, 246 56, 246 56, 124, 246 246 104, 124, 126, 246 56, 58, 246 56, 246 56, 60, 246

157820-9400 157820-9520 157820-9620 157821-0021 157821-0620 157821-0720 157821-0800 157821-4500 157821-6900 157821-7420 157821-7620 157825-3900 157827-3320 157827-3520 157827-6220 157827-6320 157827-6520 157827-6720 157827-6820 157827-8720 157827-8820 157827-8920 157828-7100 157828-7200 157829-0420 157829-0720 157829-0820 157829-1100 157829-3520

157829-4620 157829-5220 157829-5420 157829-7520 157829-7620

OBSOLETE : These parts are no longer available.

- 345 -

INDEX

157829-8100 157842-9600
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157829-8100

ADAPTER 157829-8621 ADJUSTING DEVICE ADJUSTING DEVICE CONNECTOR GUIDE PIN TIMING CHECKER SENSOR LAMP LEVER 157811-7320 FLANGE COUPLING EYE CONNECTOR 157841-9201 HOLDER HOLDER LEVER COUPLING 157842-3401 COUPLING COUPLING COUPLING 157842-4421 COUPLING COUPLING 157842-4522 157842-4522 COUPLING COUPLING COUPLING 157842-4621 COUPLING COUPLING HOLDER POINTER POINTER POINTER POINTER POINTER POINTER HOLDER 157842-6222 157842-6222 COUPLING COUPLING COUPLING SCREW SCREW

247 247 56, 247 134, 136, 247 60, 247 16, 247 16, 247 16, 247 110, 112, 114, 115, 120, 122, 248 248 112, 248 129, 248 136, 248 248 56, 248 248 248 248 248 248 249 104, 124, 126, 249 249 249 104, 124, 249 249 104, 112, 124, 126, 249 16, 249 16, 18, 249 16, 18, 249 16, 18, 249 16, 18, 249 16, 18, 250 16, 18, 250 16, 249 250 250 40, 49, 52, 112, 114, 250 87, 250 87, 250

157829-8620 157829-8621 157829-8820 157829-9700 157830-3320 157830-3420 157830-3520 157840-0900

157840-3620 157840-4020 157841-8500 157841-8720

157841-9200 157841-9201 157842-0900 157842-3300 157842-3400 157842-3401 157842-3500

157842-4420 157842-4421 157842-4520 157842-4521 157842-4522 157842-4620 157842-4621 157842-5220 157842-5320 157842-5400 157842-5520 157842-5600 157842-5700 157842-5800 157842-5920

157842-6220 157842-6221 157842-6222 157842-8600 157842-9600

OBSOLETE : These parts are no longer available.

- 346 -

INDEX

157843-2320 157844-5820
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157843-2320 157843-2420 157843-2500

COUPLING COUPLING COUPLING 157843-2722 157843-2722 COUPLING COUPLING COUPLING COUPLING 157843-3121 COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING HOLDER ASSEMBLY PIN HOLDER CONNECTOR CONNECTOR CONNECTOR COVER 157845-6200 157844-4501 EXTRACTOR UNION ADAPTER DUMMY BOLT HOSE JOINT HOSE JOINT HOSE HOSE 157845-6520 VE PIPING ASSEMBLY CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR

250 250 250 251 251 40, 44, 114, 251 251 251 251 114, 251 122, 251 105, 251 102, 110, 251 102, 110, 251 102, 120, 122, 251 118, 252 110, 115, 118, 120, 252 42, 115, 252 124, 253 253 56, 58, 253 136, 253 136, 253 253 60, 253 253 253 129, 253 253 253 129, 254 129, 254 254 254 136, 254 136, 254 136, 254 136, 254 136, 254 136, 254

157843-2720 157843-2721 157843-2722 157843-3020

157843-3120 157843-3121 157843-3201 157843-3320 157843-6520 157843-6620 157843-6720 157843-6820 157843-6920 157843-8120 157843-8821 157844-0320 157844-0900 157844-1020 157844-1420 157844-1520 157844-1620 157844-4220

157844-4400 157844-4500 157844-4501 157844-4600 157844-4720 157844-4820 157844-4900 157844-5000

157844-5120 157844-5320 157844-5420 157844-5520 157844-5620 157844-5720 157844-5820

OBSOLETE : These parts are no longer available.

- 347 -

INDEX

157844-5920 157845-5220
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157844-5920 157844-6020 157844-6120 157844-6520 157844-6620 157844-6720 157844-6821 157844-7021 157844-7121 157844-7221 157844-7420 157844-7520 157844-7620 157844-7720 157844-7820 157844-8120 157844-8620 157844-8720 157844-8820 157844-8921 157844-9021 157844-9120 157844-9320 157844-9420 157844-9520 157844-9720 157844-9820 157844-9920 157845-0020 157845-1420 157845-2322 157845-2422 157845-3220 157845-3320 157845-4620 157845-4720 157845-4920 157845-5020 157845-5120 157845-5220

CONNECTOR CONNECTOR CONNECTOR WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR WIRE HARNESS CONNECTOR ACCUMULATOR ASSEMBLY ACCUMULATOR ASSEMBLY CONNECTOR CONNECTOR BLOCK BLOCK CONNECTOR CONNECTOR CONNECTOR CONNECTOR

136, 254 134, 136, 254 134, 255 131, 255 131, 255 131, 255 131, 255 131, 255 131, 255 131, 255 131, 255 120, 132, 255 132, 255 132, 255 132, 256 131, 256 131, 256 133, 256 133, 256 132, 256 132, 256 136, 256 136, 256 136, 256 136, 256 256 136, 257 136, 257 133, 257 136, 257 257 257 136, 257 136, 257 257 257 136, 257 136, 258 136, 258 136, 258

OBSOLETE : These parts are no longer available.

- 348 -

INDEX

157845-5520 157846-3420
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157845-5520 157845-5600 157845-5720 157845-5820 157845-5920 157845-6020 157845-6100 157845-6200 157845-6320 157845-6420 157845-6520 157845-7220 157845-7720 157845-8520 157845-8800 157846-0020 157846-0120 157846-0220 157846-0320 157846-0420 157846-0620 157846-0720 157846-0820 157846-0920 157846-1020 157846-1221 157846-1320 157846-1420 157846-1520 157846-1620 157846-1720 157846-1920 157846-2020 157846-2120 157846-2220 157846-2820 157846-3020 157846-3220 157846-3320 157846-3420

VE PIPING ASSEMBLY JOINT CONNECTOR CONNECTOR CONNECTOR CONNECTOR BRACKET EXTRACTOR PIPING ASSEMBLY PIPING ASSEMBLY PIPING ASSEMBLY CONNECTOR MEASURING DEVICE CONNECTOR JOINT WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS

104, 258 258 136, 258 136, 258 136, 258 136, 258 126, 258 60, 258 126, 259 259 259 136, 259 259 136, 259 259 120, 132, 260 120, 132, 260 120, 133, 260 133, 260 120, 133, 260 132, 260 131, 260 131, 260 133, 260 120, 132, 260 132, 260 133, 260 120, 133, 261 130, 261 130, 261 130, 261 120, 132, 261 120, 122, 133, 261 120, 133, 261 120, 132, 261 131, 261 122, 261 131, 261 120, 132, 261 120, 133, 262

OBSOLETE : These parts are no longer available.

- 349 -

INDEX

157846-3620 157856-6220
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157846-3620 157846-3720 157846-3820 157846-3920 157846-4020 157846-4120 157846-4220 157846-4320 157846-4420 157846-4520 157846-4620 157846-5120 157846-5220 157846-5320 157846-5420 157846-5520 157846-5620 157847-0220 157847-0420 157847-0520 157847-0620 157856-0020 157856-0220 157856-0520 157856-4420 157856-4620 157856-4720 157856-5020 157856-5120 157856-5220 157856-5320 157856-5420 157856-5520 157856-5620 157856-5720 157856-5820 157856-5920 157856-6020 157856-6120 157856-6220

WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS COUPLING COUPLING COUPLING COUPLING INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE

122, 262 122, 132, 262 133, 262 132, 262 133, 262 130, 262 130, 262 133, 262 130, 262 262 122, 262 149, 263 149, 263 149, 263 149, 263 149, 263 263 122, 263 122, 263 122, 263 122, 263 14, 264 14, 264 13, 14, 90, 264 13, 14, 264 14, 264 14, 264 14, 264 14, 264 14, 264 14, 264 13, 14, 264 13, 14, 264 13, 14, 265 13, 14, 265 14, 265 14, 265 14, 265 14, 265 14, 265

OBSOLETE : These parts are no longer available.

- 350 -

INDEX

157856-6320 157890-2300
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157856-6320 157856-6420 157856-6520 157856-6620 157856-7920 157856-8120 157856-8820 157856-9020 157856-9320 157856-9420 157856-9620 157856-9720 157856-9820 157856-9920 157857-3820 157858-0120 157858-0220 157858-0320 157858-0420 157858-0520 157858-0620 157858-0720 157858-0820 157858-0920 157858-1020 157858-1120 157858-1220 157858-1320 157858-1420 157858-1520 157858-1620 157890-1100 157890-1220 157890-1400 157890-1500 157890-1600 157890-2100 157890-2120 157890-2200 157890-2300

INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE HOLDER ASSY INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE INJECTION PIPE BRUSH SCRAPER CLEANING BAR SCRAPER SCRAPER BAR NEEDLE CLEANER BAR BAR

13, 14, 90, 265 14, 265 14, 265 14, 265 14, 265 15, 266 15, 266 15, 266 15, 266 15, 266 15, 266 15, 266 15, 266 15, 266 266 15, 267 15, 267 15, 267 15, 267 15, 267 15, 267 13, 15, 267 15, 267 15, 267 15, 267 15, 267 15, 267 15, 268 15, 268 15, 268 15, 268 30, 269 30, 269 30, 269 30, 269 30, 269 30, 269 30, 269 30, 269 30, 269

OBSOLETE : These parts are no longer available.

- 351 -

INDEX

157890-2400 157892-2100
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157890-2400 157890-2500 157890-3120 157890-6200 157890-6300 157890-6320 157891-3120 157891-3220 157891-3320 157891-3420 157891-3520 157891-3620 157891-3720 157891-3820 157891-3920 157891-4120 157891-4220 157891-4320 157891-4420 157891-4520 157891-4620 157891-4720 157891-4820 157891-4920 157892-0100 157892-0220 157892-1000 157892-1100 157892-1200 157892-1320 157892-1400 157892-1420 157892-1500 157892-1600 157892-1800 157892-1900 157892-1920 157892-2000 157892-2020 157892-2100

BAR BAR HOLDER SCRAPER SCRAPER SCRAPER WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE NOZZLE GUIDE ADJUSTING DEVICE NUT PIN PIN CONNECTOR RETAINING NUT RETAINING NUT GASKET PLUG BASE RETAINING NUT RETAINING NUT RETAINING NUT RETAINING NUT NOZZLE GUIDE

30, 269 30, 269 30, 269 30, 154, 155, 270 270 30, 154, 155, 270 30, 270 30, 270 30, 270 30, 270 30, 270 30, 270 30, 270 30, 270 30, 270 30, 271 30, 271 30, 271 30, 271 30, 271 30, 271 30, 271 30, 271 30, 271 90, 272 152, 153, 272 156, 158, 160, 272 152, 153, 272 152, 153, 272 152, 153, 272 272 152, 272 152, 153, 156, 158, 273 155, 156, 158, 160, 272 152, 153, 272 272 152, 173 273 153, 173 273

OBSOLETE : These parts are no longer available.

- 352 -

INDEX

157892-2220 157892-6400
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157892-2220 157892-3000 157892-3100 157892-3120 157892-3200 157892-3300 157892-3400 157892-3420 157892-3500 157892-3620 157892-3700 157892-3800 157892-3900 157892-4000 157892-4020 157892-4100

ADJUSTING DEVICE PIN RETAINING NUT RETAINING NUT GASKET BASE CONNECTOR CONNECTOR PIN CONNECTOR SHIM SHIM SHIM RETAINING NUT RETAINING NUT HOLDER 157892-4121 ADJUSTING DEVICE ADJUSTING DEVICE PIN PIN HOLDER ADJUSTING DEVICE PIN HOLDER ADJUSTING DEVICE RETAINING NUT RETAINING NUT PIN PIN HOLDER PIN PIN PIN HOLDER ADJUSTING DEVICE PIN PIN PIN PIN PIN

154, 173 154, 173 155, 273 155, 273 155, 160, 173 154, 173 273 273 155, 274 155, 274 274 274 274 156, 158, 274 156, 158, 274 156, 158, 274 274 156, 158, 274 156, 274 156, 274 156, 158, 275 156, 158, 275 156, 158, 275 160, 275 160, 275 160, 275 160, 275 160, 275 158, 275 156, 275 158, 275 275 158, 160, 276 276 276 276 276 276 276 276

157892-4120 157892-4121 157892-4200 157892-4300 157892-4400 157892-4420 157892-4700 157892-5000 157892-5020 157892-5100 157892-5120 157892-5200 157892-5300 157892-5400 157892-5500 157892-5600 157892-5700 157892-5800 157892-5920 157892-6000 157892-6100 157892-6200 157892-6300 157892-6400

OBSOLETE : These parts are no longer available.

- 353 -

INDEX

157892-6500 157913-5320
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157892-6500 157892-6600 157892-6700 157892-6720 157892-6800 157892-6820 157892-6900 157892-7000 157892-7100 157892-7200 157892-7300 157905-0120 157905-0220 157905-0320 157910-0300 157910-0400 157910-1120 157910-5100 157911-0100 157911-0200 157911-0300 157911-2100 157911-2200 157911-2300 157911-8100 157912-2000 157912-2100 157912-2200 157912-2320 157912-2620 157912-2720 157912-2820 157912-2900 157913-0100 157913-3120 157913-3220 157913-3520 157913-3620 157913-4120

PIN PIN HOLDER ADJUSTING DEVICE HOLDER ADJUSTING DEVICE PIN PIN PIN PIN PIN TOOL BOX TOOL BOX TOOL BOX RATCHET HANDLE HANDLE L-SHAPED HANDLE PIN SPANNER SPANNER SPANNER SPANNER SPANNER SPANNER WRENCH SPANNER SPANNER SPANNER SPANNER WRENCH WRENCH WRENCH SPANNER BOX WRENCH BOX WRENCH BOX WRENCH WRENCH WRENCH WRENCH 157913-5321 WRENCH

276 276 276 276 277 277 277 277 277 277 277 72, 79 73 74 32 114 32, 37, 42, 80, 81, 82, 83, 278 278 106, 110, 278 114, 278 105, 278 32, 278 278 278 156, 278 279 114, 279 114, 279 44, 120, 279 33, 279 33, 37, 44, 48, 279 37, 44, 48, 279 45, 49, 52, 279 32, 44, 49, 52, 120, 279 32, 144, 145, 279 279 62, 64, 67, 144, 145, 146, 279 62, 146, 280 145, 280 280

157913-5320

OBSOLETE : These parts are no longer available.

- 354 -

INDEX

157913-5321 157915-0720
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157913-5321

WRENCH 157913-5402 157913-5402 WRENCH WRENCH WRENCH SCREWDRIVER WRENCH WRENCH WRENCH WRENCH SOCKET WRENCH BOX WRENCH WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH 157913-7000 SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH

62, 146, 280 280 280 62, 146, 280 118, 280 44, 48, 52, 280 64, 67, 147, 280 64, 67, 147, 280 147, 280 56, 58, 281 144, 145, 281 64, 67, 147, 281 32, 72, 82, 281 32, 36, 281 32, 36, 80, 81, 83, 281 281 32, 36, 42, 45, 48, 52, 156, 158, 281 42, 281 33, 37, 281 56, 58, 281 40, 144, 281 61, 77, 282 40, 42, 282 40, 282 33, 62, 84, 282 56, 58, 282 282 56, 282 152, 153, 156, 158, 282 61, 282 61, 282 151, 282 151, 282 53, 283 52, 283 32, 37, 62, 64, 67, 68, 69, 283 37, 283 32, 37, 40, 42, 283 283 146, 147, 283

157913-5400 157913-5401 157913-5402 157913-5620 157913-6000 157913-6220 157913-6720 157913-6920 157913-7000 157913-7120 157913-7220 157914-0100 157914-0200 157914-0300 157914-0400 157914-0500 157914-0800 157914-0900 157914-1100 157914-1400 157914-1500 157914-1700 157914-2000 157914-2400 157914-2500

157914-2600 157914-2700 157914-2800 157914-2900 157914-3100 157914-3200 157914-3300 157914-3400 157914-3500 157915-0100 157915-0200 157915-0300 157915-0500 157915-0720

OBSOLETE : These parts are no longer available.

- 355 -

INDEX

157915-2320 157916-9520
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157915-2320 157915-2520 157915-2620 157915-4221 157915-6320 157915-6500

BOX SPANNER BOX SPANNER ADJUSTING DEVICE WRENCH WRENCH SPECIAL WRENCH 157915-8101 WRENCH SOCKET WRENCH SOCKET WRENCH ADJUSTING DEVICE WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH WRENCH BOX SPANNER BOX SPANNER BOX SPANNER WRENCH WRENCH BOX WRENCH BOX WRENCH WRENCH HANDLE SPANNER WRENCH SPANNER PIPE SPANNER SPANNER SPANNER WRENCH BAND SPANNER BAND BAND SPANNER WRENCH WRENCH SPECIAL WRENCH

77, 283 77, 283 56, 283 32, 283 40, 283 36, 44, 284 284 61, 284 61, 284 284 284 284 45, 49, 52, 125, 284 45, 49, 52, 120, 284 45, 49, 53, 120, 284 44, 48, 52, 284 53, 284 102, 110, 285 102, 110, 112, 285 112, 114, 115, 285 285 32, 144, 145, 285 36, 77, 285 37, 77, 285 86, 285 73, 285 86, 285 36, 40, 42, 44, 87, 285 74, 285 74, 286 75, 77, 286 32, 48, 52, 286 76, 286 78, 286 72, 79, 286 86, 286 86, 286 102, 110, 112, 114, 115, 120, 122, 286 77, 286 36, 286

157915-8100 157915-8101 157915-8200 157915-8420 157915-8500 157915-8600 157915-8700 157915-8800 157915-8900 157915-9000 157915-9100 157916-0100 157916-0200 157916-0400 157916-2420 157916-2620 157916-2800 157916-2900

157916-3020 157916-4320 157916-4620 157916-4821 157916-5020 157916-5200 157916-5320 157916-5420 157916-5520 157916-5720 157916-6120 157916-6620 157916-7320 157916-8220 157916-8320 157916-9520

OBSOLETE : These parts are no longer available.

- 356 -

INDEX

157917-0200 157922-3420
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157917-0200 157917-0320 157917-1120 157917-1720 157917-1820 157917-1920 157917-2020 157917-2220 157917-3220 157917-3321 157917-3720 157917-3820 157917-3920 157917-4020 157920-0320 157920-5300 157920-5400 157920-5500 157920-6400 157920-7720 157920-8700 157920-9900 157921-0020 157921-0120 157921-2520

HANDLE FLANGE ASSY SPANNER FLANGE ASSY FLANGE FLANGE ASSY FLANGE FLANGE ASSY WRENCH WRENCH WRENCH SPANNER SPANNER SPECIAL WRENCH EXTRACTOR OIL SEAL GUIDE OIL SEAL GUIDE OIL SEAL GUIDE EXTRACTOR EXTRACTOR SEAL GUIDE BRACKET TAPPET INSERTER TAPPET INSERTER PINCERS 157927-2220 INSERTER PLUNGER INSERTER PLUNGER INSERTER PLUNGER EXTRACTOR PLUNGER EXTRACTOR PLUNGER EXTRACTOR TAPPET INSERTER SHAFT 157924-4420 SPRING COMPRESSOR OIL SEAL GUIDE OIL SEAL GUIDE OIL SEAL GUIDE PLUNGER INSERTER TAPPET INSERTER PLATE

287 83, 287 80, 287 82, 287 287 81, 287 287 80, 287 52, 287 49, 52, 287 53, 287 33, 48, 287 36, 44, 48, 288 42, 288 32, 288 32, 26, 45, 49, 70, 288 32, 288 36, 87, 288 61, 288 36, 40, 42, 44, 288 288 36, 288 289 32, 289 289 289 32, 48, 52, 289 289 40, 289 32, 36, 44, 48, 52, 289 33, 289 289 36, 44, 93, 289 289 56, 58, 290 56, 290 56, 58, 290 42, 290 290 118, 290

157921-3020 157921-4120 157921-4820 157921-5220 157921-5620 157921-6120

157921-8021 157921-8900 157921-9820 157922-0900 157922-1000 157922-1100 157922-1620

157922-1721 157922-3420

OBSOLETE : These parts are no longer available.

- 357 -

INDEX

157922-3700 157923-7401
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157922-3700 157922-3800 157922-3900 157922-3920 157922-4000 157922-4120 157922-4520 157922-4620 157922-4721 157922-6220 157922-6322 157922-6422 157922-7720 157922-8420 157922-8620 157922-8820 157922-8920 157922-9020 157922-9100 157922-9200 157922-9300 157922-9500 157922-9600 157922-9700 157923-5120 157923-5520

O-RING GUIDE O-RING GUIDE PLUNGER GUIDE PLUNGER GUIDE LAMINATED SPRING BRACKET ASSY PLUG PLUG PLUNGER INSERTER PLATE BRACKET ASSY BRACKET ASSY PUSH ROD ASSEMBLY PUSH ROD ASSEMBLY COVER COVER COVER PLUNGER GUIDE GUIDE GUIDE PIN GRIP GUIDE O-RING GUIDE O-RING GUIDE EXTRACTOR EXTRACTOR 157923-7900 157923-7300 157923-6001 ROD ROD ROD ROD 157923-6420 EXTRACTOR EXTRACTOR GUIDE OIL SEAL GUIDE 157923-9220 GUIDE ASSEMBLY GUIDE WRENCH ROD 157923-7401 GUIDE GUIDE

45, 290 45, 290 290 45, 290 118, 290 118, 290 118, 291 118, 291 36, 44, 291 118, 291 118, 291 118, 291 48, 291 48, 52, 291 120, 291 120, 291 120, 291 48, 52, 291 48, 52, 292 48, 52, 292 48, 52, 292 48, 52, 292 48, 52, 292 48, 52, 292 292 40, 42, 292 292 292 292 62, 292 293 70, 293 293 64, 67, 293 293 64, 67, 293 64, 67, 293 62, 64, 67, 293 293 293

157923-5800 157923-5900 157923-6000 157923-6001 157923-6120 157923-6420 157923-6700 157923-6720

157923-6820 157923-7000 157923-7220 157923-7300

157923-7400 157923-7401

OBSOLETE : These parts are no longer available.

- 358 -

INDEX

157923-7500 157924-2300
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157923-7500 157923-7622 157923-7822 157923-7900 157923-8000 157923-8100

ROD GUIDE PLATE GUIDE PLATE ROD GUIDE O RING GUIDE 157926-9820 EXTRACTOR HOOK GUIDE OIL SEAL GUIDE GUIDE PLATE HOLDER TAPPET INSERTER TAPPET INSERTER TAPPET INSERTER BODY FLANGE INSERTER SCREW HOLDER HOLDER HOLDER OIL SEAL GUIDE OIL SEAL GUIDE BLOCK OIL SEAL INSERTER GUIDE HOLDER SPACER SPACER SPACER HOLDER BASE INSERTER HOLDER GUIDE NUT BASE SCREW BUSHING BUSHING

64, 67, 293 64, 294 64, 67, 294 62, 64, 67, 294 294 45, 294 294 37, 45, 93, 294 37, 45, 294 64, 67, 294 66, 294 66, 294 36, 44, 93, 294 40, 42, 93, 295 48, 52, 93, 295 295 72, 295 295 295 295 295 72, 79, 295 72, 295 295 72, 296 296 296 296 296 296 296 296 73, 296 296 296 297 74, 297 74, 297 74, 297 74, 297

157923-8220 157923-8620 157923-8800 157923-9220 157923-9420 157923-9500 157923-9620 157923-9720 157923-9820 157924-0110 157924-0120 157924-0200 157924-0300 157924-0400 157924-0500 157924-0600 157924-0700 157924-0800 157924-0810 157924-0900 157924-1100 157924-1200 157924-1300 157924-1400 157924-1500 157924-1610 157924-1620 157924-1700 157924-1800 157924-1900 157924-2020 157924-2100 157924-2200 157924-2300

OBSOLETE : These parts are no longer available.

- 359 -

INDEX

157924-2400 157924-6500
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157924-2400 157924-2420 157924-2520 157924-2720 157924-2810 157924-2910 157924-2920 157924-3000 157924-3100 157924-3210 157924-3220 157924-3300 157924-3400 157924-3500 157924-3520 157924-3600 157924-3920 157924-4220 157924-4420 157924-4700 157924-4720 157924-4800 157924-4900 157924-5000 157924-5100 157924-5200 157924-5300 157924-5320 157924-5400 157924-5500 157924-5600 157924-5700 157924-5800 157924-5900 157924-6000 157924-6100 157924-6200 157924-6300 157924-6400 157924-6500

SCREW INSERTER BASE INSERTER INSERTER BODY INSERTER GUIDE SPACER BODY INSERTER SCREW GUIDE BASE BASE SPACER INSERTER GUIDE SPRING COMPRESSOR BODY BASE PIN PIN OIL SEAL INSERTER OIL SEAL INSERTER OIL SEAL INSERTER BASE FLANGE INSERTER PIN SHAFT PIN FLANGE HANDLE NUT NUT NUT PIN PLATE PIN PIN

297 75, 297 81, 82, 83, 297 79, 297 79, 297 297 76, 297 298 298 298 78, 298 298 298 298 77, 298 298 86, 298 42, 298 80, 81, 82, 83, 84, 85, 87, 298 299 77, 80, 81, 82, 83, 299 299 299 91, 299 91, 299 91, 299 88, 299 80, 81, 82, 83, 299 88, 299 88, 299 88, 299 88, 300 88, 300 88, 300 88, 300 88, 300 88, 300 88, 300 88, 300 88, 300

OBSOLETE : These parts are no longer available.

- 360 -

INDEX

157924-6600 157926-6120
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157924-6600 157924-6700 157924-6800 157924-6900 157924-7000 157924-7120 157924-7220 157924-8420 157925-0120 157925-0520 157925-0720 157925-1820 157925-2020 157925-2420 157925-2720 157925-4120 157925-6520 157925-7120 157925-8120 157925-9120 157925-9300 157925-9500 157925-9600 157925-9700 157926-0120

PIN NUT NUT PIN PIN OIL SEAL INSERTER OIL SEAL INSERTER STAND BEARING EXTRACTOR BEARING EXTRACTOR BEARING EXTRACTOR BEARING EXTRACTOR BEARING EXTRACTOR OIL SEAL EXTRACTOR OIL SEAL EXTRACTOR BEARING EXTRACTOR EXTRACTOR BEARING EXTRACTOR GUIDE GUIDE ROD PUSH ROD BUSH HOLDER EXTRACTOR EXTRACTOR PUSH ROD INSERT EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR 157926-5821 EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR

88, 300 88, 300 88, 300 88, 301 88, 301 301 301 87, 301 32, 301 32, 301 37, 44, 301 40, 42, 301 36, 48, 52, 301 56, 58, 301 56, 58, 302 32, 302 32, 302 36, 302 33, 302 33, 302 33, 302 33, 302 33, 302 33, 302 32, 303 303 44, 48, 52, 303 303 96, 303 44, 96, 303 303 303 303 303 303 303 304 32, 36, 42, 72, 76, 82, 96, 304 304 40, 304

157926-0820 157926-1000 157926-1100 157926-2120 157926-2320 157926-5110 157926-5120 157926-5310 157926-5320 157926-5410 157926-5420

157926-5820 157926-5821 157926-6110 157926-6120

OBSOLETE : These parts are no longer available.

- 361 -

INDEX

157926-6220 157927-3321
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157926-6220 157926-6620 157926-6920 157926-6921 157926-7020 157926-7021 157926-7220 157926-7221 157926-7420 157926-7421 157926-7620 157926-7621 157926-7820

157826-5821

EXTRACTOR EXTRACTOR

304 304 304 33, 78, 96, 304 304 33, 48, 75, 77, 81, 83, 96, 304 304 36, 77, 81, 83, 87, 96, 304 305 36, 48, 52, 85, 96, 305 305 32, 36, 48, 80, 87, 96, 305 84, 305 305 305 42, 305 305 48, 86, 87, 96, 305 305 85, 96, 305 306 36, 42, 44, 48, 96, 306 44, 96, 306
33, 37, 40, 45, 49, 62, 64, 67, 68, 69, 96, 306

157926-6921

EXTRACTOR EXTRACTOR

157926-7021

EXTRACTOR EXTRACTOR

157926-7221

EXTRACTOR EXTRACTOR

157926-7421

EXTRACTOR EXTRACTOR

157926-7621

EXTRACTOR EXTRACTOR FLYWEIGHT HOLDER

157926-8220 157926-8320 157926-8321 157926-8620 157926-8621 157926-8820 157926-8821 157926-9120 157926-9121 157926-9220 157926-9320 157926-9520 157926-9620 157926-9820 157927-0920 157927-1300 157927-1400 157927-1500 157927-1620 157927-1820 157927-2120 157927-2220 157927-2500 157927-2700 157927-2820 157927-3220 157927-3321

157926-9120 157926-8321

EXTRACTOR EXTRACTOR EXTRACTOR

157926-8621

EXTRACTOR EXTRACTOR

157926-8821

EXTRACTOR EXTRACTOR

157926-9121

EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR EXTRACTOR OIL SEAL GUIDE PLATE ROD CLAMP EXTRACTOR EXTRACTOR TAPPET INSERTER MAGNET ROD SETSCREW BLOCK GAUGE SCREW

306 96, 306 37, 45, 49, 64, 67, 68, 69, 96, 306 70, 307 36, 307 36, 45, 49, 52, 307 307 307 307 307 32, 307 151, 307 62, 307 122, 307 53, 307 122, 308

OBSOLETE : These parts are no longer available.

- 362 -

INDEX

157927-3420 157931-8700
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157927-3420 157927-3720 157927-3900 157928-2600 157928-2920 157929-0020 157929-0220 157929-0321 157929-0520 157929-0920 157929-2320 157931-2000 157931-2100 157931-2300

PLUG INSERTER CASE GAUGE PINCETTE PLIERS BEARING EXTRACTOR BEARING EXTRACTOR EXTRACTOR PUSH ROD ASSEMBLY EXTRACTOR WRENCH TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER 157931-2401 TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER HOLDER HOLDER TAPPET HOLDER TAPPET HOLDER CLAMP CLAMP 157931-7120 CLAMP CLAMP CLAMP CLAMP TAPPET HOLDER TAPPET HOLDER 157931-6921 CLAMP TAPPET HOLDER 157931-6921 CLAMP TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER

53, 308 52, 308 53, 308 61, 308 104, 124, 126, 308 37, 44, 308 37, 44, 308 40, 308 48, 52, 308 48, 52, 308 45, 308 309 309 309 309 92, 309 32, 92, 309 309 309 92, 309 106, 110, 309 106, 110, 309 310 310 94, 310 32, 94, 310 310 310 37, 40, 42, 44, 94, 310 48, 52, 94, 310 310 310 310 40, 92, 310 311 120, 122, 311 36, 92, 311 36, 92, 311 37, 44, 92, 311 48, 52, 92, 311

157931-2400 157931-2401 157931-2501 157931-2900 157931-3000 157931-3121 157931-4100 157931-4400

157931-4700 157931-4800 157931-6020 157931-6120

157931-6320 157931-6720 157931-6921 157931-7120

157931-7320 157931-7500 157931-7620 157931-7800 157931-7920 157931-8021 157931-8400 157931-8500 157931-8600 157931-8700

OBSOLETE : These parts are no longer available.

- 363 -

INDEX

157931-8800 157944-9520
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157931-8800 157931-8900 157931-9000 157931-9100 157931-9220 157931-9300 157932-0100 157932-0200 157932-0300 157932-0520 157932-0720 157932-0820 157932-1221 157932-1520 157932-2920 157932-4120 157932-4320 157932-4400 157943-0020 157943-0320 157943-0500

TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER SUPPORTER SUPPORTER SUPPORTER PUNCH PUNCH GUIDE HOUSING ASSEMBLY COUPLING SHAFT SHAFT GUIDE GUIDE HOLDER PLATE BLOCK PLATE PLATE PLATE BRACKET 157944-3521 PLATE PLATE PLATE PLATE BRACKET BRACKET BRACKET BRACKET 157944-8521 UNIVERSAL VISE UNIVERSAL VISE BRACKET BRACKET 157944-9421 BRACKET BRACKET PLATE

42, 92, 311 92, 311 92, 311 40, 92, 311 92, 311 44, 92, 311 72, 79, 312 73, 312 72, 312 122, 312 122, 312 53, 312 122, 312 312 312 312 312 312 313 90, 313 151, 313 313 313 313 313 313 36, 44, 48, 52, 313 313 313 56, 58, 314 32, 314 56, 58, 314 314 314 32, 36, 40, 42, 44, 48, 52, 56, 58, 314 36, 40, 42, 48, 52, 314 32, 48, 314 314 36, 44, 93, 314 90, 152, 153, 156, 158, 160, 314

157944-2000 157944-2100 157944-2200 157944-2600 157944-3520 157944-3521 157944-3620 157944-4120 157944-7200 157944-7820 157944-7920

157944-8120 157944-8520 157944-8521 157944-8620 157944-8720

157944-9420 157944-9421 157944-9520

OBSOLETE : These parts are no longer available.

- 364 -

INDEX

157945-0121 157955-5600
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157945-0121 157945-0320 157945-0520 157945-0720

BRACKET BRACKET PLATE BRACKET PLATE BRACKET BRACKET BRACKET BOLT SET BOLT SET BOLT SET PLATE DIAL GAUGE DIAL GAUGE 157954-3501 DIAL GAUGE DIAL GAUGE 157954-3601 DIAL GAUGE DIAL GAUGE DIAL GAUGE DIAL GAUGE 157954-4101 DIAL GAUGE DIAL GAUGE DIAL GAUGE DIAL GAUGE 157955-5500 157955-5400 157955-3901 PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE 157955-4001 PRESSURE GAUGE PRESSURE GAUGE 157955-4800 157955-5300 157955-4800 157955-5700 157955-5500 PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE

40, 93, 315 315 42, 315 42, 315 315 48, 52, 315 44, 315 44, 315 315 315 44, 315 16, 87, 315 316 37, 316 316 316 316 56, 58, 124, 316 316 152, 153, 154, 155, 156, 158, 160, 316 316 56, 58, 126, 316 316 316 317 317 317 317 317 317 317 317 317 317 317 317 13, 318 13, 318 13, 90, 318 318

157945-0920 157945-1021 157945-1201 157945-1301 157945-2120 157945-2220 157945-2320 157951-1100 157954-0101 157954-1001

157954-3500 157954-3501 157954-3600 157954-3601 157954-3700 157954-3801 157954-4100 157954-4101 157954-4221 157954-4401

157955-2000 157955-3500 157955-3900 157955-3901 157955-4000 157955-4001 157955-4100 157955-4200 157955-4300 157955-4600 157955-4700 157955-4800 157955-5300 157955-5400 157955-5500 157955-5600

OBSOLETE : These parts are no longer available.

- 365 -

INDEX

157955-5700 157992-3000
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157955-5700 157955-5800 157955-5900 157955-6100 157955-6200 157955-6300 157970-0500 157975-8800 157977-6900 157977-7000 157977-8700 157977-8900 157977-9000 157977-9100 157977-9620 157978-3400 157980-0720 157980-0820 157984-7100 157984-7400 157984-8100 157984-8400 157986-0300 157986-0400 157986-0500 157986-2000 157986-8000 157991-0000 157991-0100 157991-0200 157991-3320 157991-9900 157992-1400 157992-1500 157992-1600 157992-2521 157992-2700 157992-2820 157992-2900 157992-3000

PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE VACUUM GAUGE VACUUM GAUGE MEASURING CYLINDER BOLT BOLT NUT HOSE JOINT ADAPTER ADAPTER ADAPTER EYE JOINT SOCKET HEAD BOLT PIPE PIPE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE SLEEVE INSERTER SLEEVE INSERTER SLEEVE INSERTER PIPING KIT EYE HOUSING INSERTER CAP PLATE SLEEVE INSERTER PLATE SLEEVE INSERTER SLEEVE

318 318 318 318 318 318 124, 126, 319 129, 319 319 319 129, 319 102, 319 102, 319 102, 319 102, 319 319 319 319 320 320 320 320 320 320 320 129, 320 129, 320 91, 321 91, 321 37, 48, 52, 91, 321 87, 321 138, 321 118, 120, 321 37, 321 37, 321 154, 321 37, 45, 91, 321 155, 160, 321 91, 322 322

OBSOLETE : These parts are no longer available.

- 366 -

INDEX

157992-3100 407980-2251
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

157992-3100 157992-3200 157992-3300 157992-3400 157992-4200 157992-4300

SLEEVE SLEEVE SLEEVE SLEEVE ADAPTER BOLT 157992-6523 157992-6523 SPACER SPACER SPACER DRIVING STAND ADJUSTING DEVICE CASE SPANNER SCREWDRIVER SCREWDRIVER PLIERS SPANNER HEXAGON WRENCH HEXAGON WRENCH EXTRACTOR CONTROL UNIT CONTROLLER MANUAL CONTROLLER CONTROL UNIT WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS CONTROL UNIT CONTROL UNIT CONTROL UNIT CONTROL UNIT CHECKER CHECKER MANUAL CONTROLLER MANUAL CONTROLLER CHECKER

322 37, 48, 52, 322 37, 45, 322 322 142, 322 142, 322 322 322 322 150, 323 150, 323 71, 323 71, 323 71, 323 71, 323 71, 323 71, 323 71, 323 71, 323 71, 323 24, 148, 324 118, 324 22, 120, 122, 324 24, 148, 324 148, 324 118, 324 120, 122, 324 118, 324 22, 324 22, 324 149, 324 118, 324 325 325 24, 193, 325 325 118, 325 22, 118, 120, 122, 325 22, 325 22, 325

157992-6120 157992-6522 157992-6523 307610-0050 307610-1010 376100-2000 376100-2100 376100-2200 376100-2300 376100-2400 376100-2500 376100-2600 376100-2700 376100-2800 407910-2470 407910-2902 407910-3032 407910-3960 407910-5060 407910-5230 407910-5300 407910-5350 407910-5360 407910-5460 407910-5540 407910-6010 407912-1742 407913-1080 407915-0590 407980-1120 407980-2090 407980-2240 407980-2270 407980-2251

OBSOLETE : These parts are no longer available.

- 367 -

INDEX

407980-2281 407980-4340
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

407980-2281 407980-2300 407980-2310 407980-2340 407980-2360 407980-2390 407980-2400 407980-4340

MANUAL CONTROLLER MAIN HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS INTERMEDIATE HARNESS WIRE HARNESS WIRE HARNESS MANUAL CONTROLLER

22, 126, 325 22, 126, 325 22, 126, 325 126, 326 126, 326 22, 326 22, 326 24, 149, 326

OBSOLETE : These parts are no longer available.

- 368 -

Pub. No: EI18E-11020 SPECIAL TOOL CATALOG FOR FUEL INJECTION EQUIPMENT Printing: August, 2000 Published by: Bosch Automotive Systems Corporation Service Department
Printed in Japan C Copyright 2000, Bosch Automotive Systems Corporation Printed on recycled paper WPGCC-01

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