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Design Characteristics: BOD Total Suspended Solids Fecal Coliform : : : 170 370 mg/l 250 mg/l 5 x107 MPN/100ml
Total Sewage Characteristics: pH BOD COD Oil & Grease Total Suspended Solids Nitrate Nitrogen (as NO3) Ammonia Nitrogen (as N) Total Phosphorous (as PO4) Total Coliform : : : : : : : : : 5.5 9.0 20 mg/l 250 mg/l 5 mg/l 30 mg/l 5 mg/l 50 mg/l 5 mg/l 1000 no/100 ml
Dindigul Municipality
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Receiving Chamber 1 No Average Flow Design Flow (Considering Peak factor) Detention Time Volume Required : : : : 13.65 MLD 30.71 = 1279.58 m3/hr 120 sec (1279.58 / (60 x 60)) x 120 = 42.65 m3
2. Coarse Screens 2 Nos (1 Mechanical + 1 Manual) 1 Working + 1 Standby: Design Flow : 30.71 MLD = 1279.58 m3/hr = 0.36 m3/sec 0.6 m/sec 25 mm 75 mm x 10 mm 0.36 / 0.6 1.0 m 1.2 m/sec 0.6 / (1.2 x Sin 600) = 0.58 m2 = 0.6 m2
Design Velocity at peak flow Clear Opening between bars Size of Bars Screen area required Width of Channel provided Velocity through screens at peak flow Clear Area
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Clear Opening between bars No. of clear openings Dimension of bar Width of channel Width Provided
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25 mm, 0.025m 24 75 mm x 10 mm (24 x 25) + (25 x 10) = 850 mm, 0.85m 1000 mm
Dindigul Municipality
109
Pure Enviro
Provide a screen channel of size 1 m wide x 0.7 m (SWD) + 0.5 m (FB) Check for Approach Velocity at Average Flow Average Flow Channel Area Velocity : : : 13.65 MLD = 0.158 m3/sec 1 m wide x 0.7 m SWD = 0.7 m2 0.158 / 0.7 = 0.23 m/sec < 0.3 m/sec, ok.
3. Fine Screens 2 Nos (1 Mechanical + 1 Manual) 1 working + 1 standby Design Flow Design Velocity at ultimate flow Area required at Ultimate flow : : : 30.71 MLD = 0.36 m3/sec 0.6 m/sec 0.36 / 0.6 = 0.6 m2 0.7 m 1.0 m 1.2 m/sec 0.36 / 1.2 = 0.3 m2 400 0.3 / (1.2 x Sin 400) = 0.39 m2 0.8 m 0.39 m 6mm = 0.006 m 0.39 / 0.006 = 65 = 66 75 mm x 10 mm
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Angle of inclination Net inclined screen area required SWD provided Net Clear width of channel Clear opening between bars No. of clear openings No. of bars Dimensions of bar
: : : : : : : :
Dindigul Municipality
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: :
Provide a screen channel size 1m wide x 0.8m SWD + 0.5m free board Check for Approach Velocity at Average Flow Average Flow Channel Area Velocity : : : : : 2 nos ( 1w + 1 s ): : : : : : : : : : 30.71 MLD 960 m3/m2/d 30.71 x 1000/960 31.99 m2 5.4m X 5.7 m 60 sec (30.71 x 1000/24 x 3600) x 60 21.33 m3 21.33 / 31.99 13.65 MLD = 0.158 m3/sec 1m wide x 0.8m SWD 0.8 m2 0.158/0.8 0.20 m/sec < 0.3m/sec
Hence provide a Degritting tank with mechanism to fit in RCC chamber of size 5.7 m x 5.7 m x 0.66m (SWD) + 0.5 m free board 5 Primary Clarifier ----- 1 no Design flow Overflow Rate Clarifier area required : : : : : 13.65 MLD 25 m3/m2/day 13650/25 546 m2 26.4 m
Dia required
Dindigul Municipality
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: : : : : :
SWD required
Provide secondary clarifier of 27m dia x 3m SWD + 0.5m free board Check for overflow rate Surface area Overflow Rate : : : 546 m2 13650/546 25 m3/.2m/day , OK
Aeration Tank...1 No Design flow for each tank : : : 13.65 MLD = 569 m3/hr 0.158 m3/hr Diffused Aeration System
Type of Aeration
Inlet BOD to Aeration Tank : 0.8 x 300 (20% BOD removal in Degritting tank is assumed associated with grit) : 240 mg/l Outlet BOD Total BOD load removed : : 20 mg/l (240-20) x 13650 ---------------------1000 3003 kg/day
Dindigul Municipality
112
Pure Enviro
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2800 mg/l 0.4 13650 x220 -------------2800 x 0.4 2681.25 m3 30m x 20m x 4.5m SWD + 0.5m FB 2700 m3 2700/569 4.75 hrs, between 4 6 hrs,
Air Blower -- 3 Nos(2w+1s) Oxygen Requirement BOD destroyed Oxygen required : : : : : 0.9 kg / kg BOD destroyed 3003 kg/d 0.9 x 3003 2702.7 kg/d
Air required
OR Air volume for mixing Air requirement/compartment : : : : : : 10 cum/min per 1000 cum of tank volume 10/1000 x 2702.7 27.03 m3/min 1621.8 m3/hr Higher of (1) & (2), 1020 m3/hr
Provide 3 Nos (2+1) blower, each of capacity 1020 m3/hr at 0.6 kg/cm2
Dindigul Municipality
113
Pure Enviro
Secondary Clarifier ----- 1 no Design flow Overflow Rate Clarifier area required : : : : : : : : : : : : 13.65 MLD 25 m3/m2/day 13650/25 546 m2 26.4 m 27.0m 572.3 m2 3 hrs 13650/24 x 3 1706.25 cum 1706.25/546 3.12,say 3 m
Dia required Provided diameter Clarifier Area provided Retention time Volume required
SWD required
Provide secondary clarifier of 27m dia x 3m SWD + 0.5m free board Check for overflow rate Surface area Overflow Rate : : : 546 m2 13650/546 25 m3/2m/day, OK
Dindigul Municipality
114
Pure Enviro
Provide Chlorine contact tank of 12 m x 8 m x 3.0 m SWD + 0.5m free board Provide Volume : 288 m3
Baffles shall be provided along length of the tank for better mixing
SLUDGE HANDLING SYSTEM: A. Return Activated Sludge: Total flow including recirculation MLSS in Aeration Tank Solids in recirculated flow : : : : : : : : 1.5 x 13650 = 20475 m3/day 2800 mg/l ((2800/1000) x 20475) 57330 m3/day 1% 57330/10 5733 m3/day 238.88, say 240 m3/hr
B. Excess Secondary Sludge from Secondary Clarifier: Quantity of waste activated sludge,Q w MLSS concentration in Aeration Tank X : : V X / Oc Xs 2800 mg/L
MLSS concentration in waste activated sludge from secondary clarifier: 10000 mg/l Sludge Retention Time, Total Aeration Tank Volume Qc V Qw : : : 6 day 2700 m3 2700 x 2800 --------------------6 x 10000 126 m3/day
: 1 Sludge sump ---- 1 No Total sludge to sludge sump Size of the sump provided : :
Dindigul Municipality
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122.5 m3
b) Air Blowers for sludge Mixing ------ 2 nos (1w+1s) Air volume for mixing Air requirment/compartment : : : : 10 m3/min per 1000 m3 of tank volume (10 / 1000) x 122.5 1.225 cum/min 73.5 cum/hr
Thickener Feed Pumps ---- 2 nos (1w + 1s) Type Capacity Head : : : Horizontal, Centrifugal 60 cu.m/hr 10m
4. Return Activated Sludge Pumps --- 2 nos(1w + 1s) Type Capacity Head : : : Submersible, Non-clog impeller 15.0 cu.m/hr 10m
3.6%
Dindigul Municipality
116
Pure Enviro
Quantity of thickened sludge Retention time Volume of the sump required Sump provided board 7
: : : :
Centrifuge Feed Pump --- 2 Nos (1w + 1s) Type Capacity Head : : : Progressive cavity screw 10 m3/hr 15 mwc
Centrifuge --- 2 Nos (1w+1s) Type Capacity Inlet consistency Outlet consistency : : : : Solid bowl type,co-current 10 m3/hr 3.6% 20%
Supernatant Collection Sump - 1 No Sludge flow to centrifuge : 33.25 cum/day Solids in the centrifuge feed : 1260 kg/day Solids in the under flow of centrifuge: 1197 kg/day Centrifuge sludge underflow : 5.43 cum/day Centrate floe from centrifuge : 33.25 5.43 : 27.82 m3/day Total supernatant from thickener¢rifuge: 92.75 + 27.82 : 120.57 m3/day Provide Supernatant collection sump of size 3.5 m x 3.5 m x 3m SWD + 0.5m free
board b)Supernatant transfer pumps ----- 2 nos(1w+1s) Type Capacity Head Chemical Handling System Polelectrolyte Dosing Tank------ 2 Nos(1w+1s) Polyelectrolyte at centrifuge Dry Solids at the centrifuge inlet Polelectrolyte required Solution Strength : : : Submersible, Non clog impeller 10 m3/hr 10m
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1.5kg/ton of dry solids at centrifuge 1260 kg/d 1.26 ton/d 1.26 x 1.5 = 1.89 kg/d 0.1%
Dindigul Municipality
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Pure Enviro
Volume : provide 2 nos(1+1) HDPE tank, each of 2000 lit Dosing pumps ----- 2 nos(1w+1s) Type : Capacity : head : Chlorinator------ 2 Nos (1w+1s) Chlorine Dose Chlorine Requirment Chlorinator capacity provided Booster water pump----- 2 nos(1w+1s) Type Capacity Head Quantity of chlorine provided Chlorine concentration desired in the outlet Quantity of water required : : : :
: : : : : : : :
Centrifugal, Horizontal 10 cum/hr 30 mwc 6 x 24 kg/d 1500 mg/l 1.5 kg/cum 144 /1.5 = 96 cum/day 4 cum/hr = say 5 cum/hr
MISCELLANEOUS UNITS: Centrifuge Shed 1 No Size of the room 9 m x 6 m Chlorination and Toner Room 1 No Size of the room 6.0 m x 5.0 m x 3.6 m (TH) Administration and Laboratory building 1 No Size of the room 10.0 m x 6.0 m x 3.6 m (TH) Motor Control Center (MCC) Room 1 No Size of the room 6.0 m x 4.0 m x 3.6 m (TH)
Dindigul Municipality
118
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ANNEXURE IV
Dindigul Municipality
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