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09
3G (Gemba,
Gembutsu, Genjitsu)
3G (, , )
"3 ", :
, ,
3 (, , )
: , ,
4 (5, 6, 7)
-
5S
5S
5W2H
5Why?
,
: , , ,
7
5?
6 (6 Sigma)
6 Process
, 6 (
6
)
6
6 Thinking Hats
,
6
6S (Safety, Security,
Satisfaction)
6S
5S + ,
7 (8)
, . 7 8 ,
.
8D (Eight Disciplines)
8 ( )
Accuracy
( )
Affinity Diagram
Aliasing
,
..
-
Alpha Risk
. ,
.
Alternative
Hypothesis
Analogies
Analyze
Andon
ANOVA
DMAIC DMADV
()
(%)
APQP
, ,
. ,
Audit
Autonomation
Toyota
()
Balanced Design
Balanced Scorecard
Balancing
Bartletts Test
Bartletts
( )
Batch Production
BB (Black Belt)
Benchmarking
Bernoulli
Distribution
, :
. ,
:
-
Beta Risk
Bias
. ,
.
Binomial
Distribution
. ,
.
Block
" "
" "
Bottleneck
Box-Behnken Design
, , ,
Box-Behnken
Central Composite , 3
, " "
Boxplot Diagram
Brainstorming
Business Case
, 50% "",
""
(-)
C-chart
C&E (Cause-&-Effect) -
Matrix
-
Capability
Capability Analysis
Capability Indices
Capacity
Cause-&-Effect
Diagram
()
()
()
,
-
. 4M (5M, 6M, 7M) Diagram
Cell Manufacturing
Center Points
,
,
Central Composite
Central Composite
Design
Central Limit
Theorem
, ,
.
()
, ,
Challenge Fact
,
,
Champion
Change Agent
Changeover
, ,
Changeover Time
Chi-Square
Chi-Squared
Distribution
,
( )
,
Coefficient of
Determination
CI (Confidence
Interval)
( )
. R2 (R-squared)
,
, ,
Common Cause
Variation
Confounding
Consequential
Metric
Constraint
. Aliasing
Contingency Tables
Continuous Data
Continuous Flow
Continuous
improvement
Contour Plot
ontradiction
Control
, .
. , , ,
,
DMAIC
Control Limits
COQ (Cost Of
Quality)
Correlation
Correlation
Coefficient
,
(
?)
( ,
, 100% )
Cp
CP (Control Plan)
Cpk
Cpl
Cpm
Cpu
Creative Thinking
Critical Mass
CRM (Customer
Relationship
Management)
Crossfunctional
Team
CRR (Customer
Return Rate)
,
,
CT (Critical To)
CTA (Critical To
Assembly)
CTC (Critical To
Customer)
,
,
,
,
CTD (Critical To
Delivery)
CTM (Critical To
Manufacturing)
CTQ (Critical To
Quality)
CTR (Critical To
Reliability)
CTV (Critical To
Validity)
Curvature
CUSUM (Cumulative
Sum)
,
,
,
,
,
,
,
,
,
,
()
,
D (Detection)
Decision Rules
Defect
FMEA,
Defects
, ,
,
Defective
Define
Demand
Discrimination
,
DMAIC DMADV
. Design Resolution
Descriptive Statistics ,
Design
DMADV,
, ,
()
()
Destructive test
Detectability
DF (Degree of
Freedom)
DFSS (Design For Six
Sigma)
Discrete
, .
,
DMADV (DefineMeasure-AnalyzeDesign-Verify)
()
DMAIC (DefineMeasure-AnalyzeImprove-Control)
DOE (Design Of
Experiment)
( )
---
---
Dotplot
( )
Downtime
, ,
( )
( )
DPPM (Defective
Part Per Million)
( )
( )
Draftsman Plot
Draftsman
Drift
2 (Epsilon-Squared)
EBIT (Earnings
Before Income &
Taxes)
Effect
Effective Screen
Score (%)
Sum-of-Squares (Effect) / Sum-of-Squares (Total)
(Y), (X)
%
EHS (Environmental,
Health & Safety)
Entitlement
ERP (Enterprise
Resource Planning)
,
,
,
Error
Error Proofing
Escapism
Event
EVOP (Evolutionary
Optimization)
( )
EWMA
(Exponentially
Weighted Moving
Average)
Expected Value
Experimental Error
External Setup
,
,
F-Ratio
F-Test
Factor
F
F-
()
Failure Effect
Failure Mode
()
False Rules
FIFO (First-In-FirstOut)
Finance Rep.
Financial Benefit
Fishbone Diagram
Fits
Flag
Flow
Flow Manufacturing
FMECA (Failure
Mode Criticality
Analysis)
Focus of Six Sigma
(Y=f(X))
,
, ,
,
. 4M (5M, 6M, 7M) Diagram
FR (Failure Rate)
( )
,
FOR (Fall-Out-Rate)
. FOR (Fall-Out-Rate)
Fractional Factorials
Design
FTY (Final Test Yield)
Future State Map
Gamma distribution
GB (Green Belt)
Gemba (Genba)
Gembutsu
(Genbutsu)
General Linear
Model
Genjitsu
Goalpost Mentality
Goodness-Of-Fit
.
,
. ,
. ,
.
: , ,
, ,
( (
))
Ha
. Alternative Hypothesis
Hidden Factory
Heijunka
Histogram
Ho
. Null Hypothesis
Hoshin Kanri
(. Hoshin , kanri
)
House OF Quality
Hypothesis Testing
,
IDOV
---
DMAIC
IMR (Individual
Moving Range)
Inferential Statistic
Innovation
, , ,
, ..
Instrument
Correlation
Interaction
Interaction Plots
Internal Setup
Inventory
Ishikawa Diagram
, ,
,
Jidoka
JIT (Just-In-Time)
Job to be done
Just-Do-It
,
,
,
. Kaizen
Kaikaku
Kaizen
Kaizen Blitz
,
-
Kaizen Event
, ,
Kaizen List
(Newspaper)
()
,
()
Kamishibai
: ,
,
Kanban
KPI (Key
Performance
Indicators)
( )
,
LCL (Lower Control
Limit)
,
,
( ?)
Lead Time
Lean / Lean
Manufacturing
,
Lean Six Sigma
-;
Lean Six Sigma
Least Squares
,
,
Leptokurtosis
Level
Leveling
Levenes Test
LIFO (Last-In-FirstOut)
, :
Levenes
, ,
Linearity
Littles Law
, , ,
()
Location
, .
, ,
Logistic regression
()
Loops
, (
)
LSL (Lower
Specification Limit)
MA (Moving
Average)
Main Effect
, ,
,
Main Effects Plots
Marginal Plot
, . ,
Mass Production
()
GRR
Master Value
Mean
Mean Square
Measure
Measurement Unit
Median
DMAIC DMADV
MFR (Manufacturing
Failure Rate)
Mistake Proofing
. Error Proofing
Mizusumashi
, ,
Mode
Monument
Moonshine Area
,
,
,
,
Motion
MRP (Material
Requirements
Planning)
MSA (Measurement
System Analysis)
MTBF (Mean Time
Between Failures)
( )
,
Multifunctional
Team
Multiple Regression
Multi-Vari Analysis
Muda
. Crossfunctional Team
Mura
Muri
NDC (Number of
Distinct Categories)
Noise Variable
Nominal
Normal distribution
: , ,
. , ,
(nP-)
nP-chart
Null Hypothesis
NVA (Non-Value
Add)
, .
( )
O (Occurrence)
Obeya
FMEA,
Objective or Goal
statemenmt
Observed value
ODBC (Open
DataBase
Connectivity)
Odds
Odds Ratio
OEE (Overall
Equipment
Efficiency)
OFAT (One Factor At
a Time)
OLE (Overall Labor
Efficiency)
( )
,
Operation
Ordinal
, ,
. , , ,
Outcome
expectations
Outlier
, -
Overprocessing
Overproduction
,
.
(P-)
P-chart
Pacemaker
,
,
Pareto Chart
Path to Ideal
PDCA (Plan-DoCheck-Act)
Pearson Correlation
Percentile
,
,
---
n%
Platikurtosis
, :
( )
Poka Yoke
. Error Proofing
Polynomial Model
Pooled Standard
Deviation
Population
Parameter
Population Variance
Power
. Variance
Pp
PPAP (Production
Part Approval
Process)
Ppk
ppm ( )
,
()
Prediction Interval
Primary Metric
Problem Statement
- /
Process
Process Flow
Diagram
Process Owner
Productivity
Project Champion
Project Charter
Project Core Team
. Champion
Project Leader
Project Scope
Project Sponsor
Project Team
,
..
, -
,
Project Team
Member
Pull System
Pure Error
,
,
, -
Push System
Q1 (25th Percentile)
Q2 (50th Percentile)
Q3 (75th Percentile)
25
, 25%
50
. Median
75
, 75%
QA (Quality
Assurance)
QC (Quality Control)
QFD (Quality
Function
Deployment)
QOS (Quality
Operating System)
Quartiles
25, 50 75 1, 2 3
R&R (Repeatability
& Reproducibility)
()
R (R-aquared)
Randomization
, ,
Randomized Block
Design
Randomness
Range
Rational Subgroups
Red Tagging
Reduced Model
,
, ( 5S)
,
Region of Curvature
Regression Equation
Repeatability
Repeats
. ,
,
.
Replicates
Reproducibility
,
, ,
Residuals
Response Surface
Role Play
RTY (Rolled
Throughput Yield)
,
-
()
,
(FMEA)
,
,
S (Severity)
S.M.A.R.T.
Sample Statistic
FMEA,
--- -
,
,
SCAMPER
Scatter plot
,
, , , ,
,
SCORE (Select,
Clarify, Organize,
Run, Evaluate)
- ---
Screen
100% ,
Screen Effectiveness
Screening
Experiments
SD (Standard
Deviation)
SDCA (StandardizeDo-Check-Act)
,
-
"---"
,
- ,
Secondary Metric
Seiketsu
Seiri
Seiso
Seiton
Set-In-Order
(Straighten)
Shadow Diagram
Shape
Shift
Shine (Sweep)
/
. Seiton
,
( )
. Seiso
Shitsuke
Sigma Level
Simple Regression
Simulation
Single Unit Flow
SIPOC Diagram
- ---
Six Sigma
. 6 (6 Sigma)
Skewness
Skills Unused
SMART
. S.M.A.R.T.
SPC (Statistical
Process Control)
Spearmann
Correlation
Special Cause
Variation
. Seiri
/
/
,
,
,
Specification Limits
Sponsor
. Project Sponsor
Spread
Stability of a Meas.
System
Stakeholder Analysis
Standard Operations
Standard Work
, ,
Standardization
, ,
Standardize
. Seiketsu
Steepest Ascent or
Descent
Steering Committee
Strategy Canvas
Sum Of Squares
Between
Sum Of Squares
Within
Supermarket
Supply Chain
Management
Surface Plot
Sustain
. Shitsuke
" "
Swim Lane Diagram
-, /
,
t-Distribution
Taguchi Quality
Philosophy
Takt Time
Temporal Variation
, , "
"
.
Thesaurus
Throughput
TOC (Theory Of
Constraints)
,
,
,
( )
, "
, "
Tolerance
TPM (Total
Productive
Maintenance)
TPS (Toyota
Production System)
TQM (Total Quality
Management)
Toyota
Transition Action
Plan
Transportation
Treatment
Treatment
Combination
Tree Diagram
TRIZ (Theory Of
Inventive Problem
Solving)
TTY (Third Time
Yield)
Type I Error
Type II Error
, ,
( )
,
1-
. Alpha Risk
2-
. Beta Risk
(U-)
U-chart
,
t ( )
UCL (Upper Control
Limit)
USL (Upper
Specification Limit)
,
,
( ?)
VA (Value Add)
Value Curve
Variance
( )
Variance between
groups
Variance within a
group
Verify
DMADV
Visualization
VOC (Voice Of
Customer)
( )
VOP (Voice Of
Process)
( )
VS (Value Stream)
()
Waiting
, ,
Waterspider
. Mizusumashi
WB (White Belt)
6,
?
W.I.I.F.M. (What In It
,
For Me)
WIP (Work In
Process)
( )
, ,
, ,
Wishful Thinking
XY Matrix
XY
YB (Yellow Belt)
Yield
Z
Zlt (Z Long Term)
Z
Z-score
Z
Zst (Z Short Term)