SAFETYPRECAUnONSENCLOSED

DO NOT DESTRDY
This manual contains Important safety Infonnation and should be
made available to all personnel who operate and/or maintain this
product Carefully read this manual before attempting to operate
or perfonn maintenance.
PRECAUCfONES DE SEGUfRIDAD
NOOESTRUiR
Este manual contiene infonnaci6n importante y debe estar al
alcance de todo el personal que opera y/o mantlene este producto.
Lea culdadosamente este manual antes de intentar operar 0 efectuar
cualquler mantenimiento a este producto.
Air Compressors
PARTS
LIST
INGERSOLL-RAND
AIR COMPRESSORS
Refer all communications to the nearest Ingersoll-Rand Full Service Distributor.
Para cualquier consulta, contacte a su Distributor Ingersoll-Rand mas cercano.
Form SCD-184C
September 1989
AWARNING AADVERTENCIA
STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR AQUA DOCUMENTO CONCERNIENTE AL USO DE ESTE EQUIPO PARA EL SERVlCIO DE AIRE
LUNG SERVICE. RESPIRABLE YID SERVlClO DE BUCEO.
If the model number on a oompressor oontains the letlers "BAP"; the air compressor is suitable for breathing
air services. Compressors that DO NOT bear this designation are NOT capable of producing airof breathing
quaiity. For use in breathing air applications, an air oompressor must be fitted with additionai specialized
equipment to properly filter and/or plrly the air to meet all applicable federal, slate and local laws, rules,
regulations and oodes, such as, but not limited to, OSHA 29 CFR 191 0.34. Gas Association
Commodity Specifications G-7.1-1966. Grade 0 Breathing Air, and/or Canadian Standards Association.
Should the Purchaser and/or User fail to add such specialized equipment, and proceed to use the air
oompressor for breathing air service, the PurchaserlUser assumes all liability thereti1lm without
any responsibility or liability being assumed by Ingersoll-Rand Company.
The purchaser is urged to include the above provisions in any agreement for any resale of this oompressor.
Hazandous vapors. Can cause severe nausea, lainting or death.
Compressed air or gas from this oompressor may oonlain poisonous vapors or gases.
Certain sprayed material such as paints, insecticides, weed killer, sand, etc., may be harmful H
inhaled or used in a closed area.
Never cirectly inhale the compressed air or gas produced by this compressor.
read container labels when spraying paints or poisons.
use the oompressor in a well-ventilated area.
Si eI n"mero del modeIo en un compresor de aire contiene las letras BAP, eI compresor esta disenado pa'a
eI usa en servicias de aire respirable. En la ausencia de tal designaci6n, eI oompresor no puede ser
oonsiderado adecuado para producir aire respirable. Para que un oompresor sea adecuado para ser usado
en aplicaciones de aire respirable, debe estar aeandicionado oon equipo especializado Pa'a filfrar ylo
pllificar apropiada"nente eI aire y asi cumplir oon las leyes, reglas y regulaciones federales, locales y
estataIes, no limitadas a OSHA 29 CFR 1910.34,las Especificaciones de laAsociaci6n de Gas Cornprimido
G-7.1-1966 Aire respirable Grado 0, ylo Asociaci6n de Estanda"es Canadienses. Si eI comprador ylo eI
usuario no ailaden esle equipo especializado y procede a USa'eI oompresorparaservicio de aire respirable,
eI CompradorlUsuario asume toda la responsabilidad resultante de esto sen que ninguna responsabilidad
u obligaci6n sea asumida por la campania Ingersoll-Rand.
Se sugiere aI comprador que incluya la anterior provisi6n en cualquier acuerdo por cualquier re-venta de
esle oompresor.
Vapores peligrosos. Pueden causar nausea, desmayo 0 muerte.
El aire oomprimido de este compresor puede contener mon6xido de carbono venenoso.
Ciertos malarialas propuludos por aire talas como pinturas, insacticidas, arena etc. pueden ser
peligrosos si se inhalan 0 utilizan en un area cenrada.
Nunca inhale directrnente eI aire oomprimido producido par esle oompresor.
Lea siempre las etiquetas de Ios oontenedores cuando este roeiando pintura 0 venenos.
Siempre utilice eI compresor en un area bien ventilada.
Use a respirator or mask whenever there is a chance that you might inhale any sprayed material. If a mask Utilice el respiradar 0 mascara cuando haya riesgo de inhalarcualquier material que este lOciando. Si utiliza
is used, read all instructions provided with the mask to ensure tt will protect you from the materials you are mascara, lea muy bien las instrucciones para que usted pueda saber de que 10 va a proteger mienlras roela.
spraying.
Flammabla vapors. Can cause a fire or explosion, and result in severe Injury or death.
J&
f/ (, ::Snts. from the motor's electrical oontacts can igntte fla"nmable vapors from gasoline, natural gas or
, Do not operate the compressor in any a'eas where explosive or flammable vapors or liquids may exist
Never smoke or use open flame in the vicinity of the oompressor or any gas bottle or source.
Compressed aingas has great force.
Ovor-pressurizing the bottle, tank or receiver, or using a receiver which does not meat the dasign
limits forthis compressor, can causatham to rupture or explode, and resultin severe injury or death.
Changes to tha bollle, tank or receiver structure will cause it to waaken and can cause it to rupture
or explode, and result in severe injury or death.
Internal rusting in the bottle, tank or receiver will cause it to weaken and can cause it to rupture or
exploda, and in severe injury or death.
Pressure beyond design lnits can cause the bo1IIe, tank or receiver to rupture or explode, and resuK in
severe injury or death.
Improper use 01 airtools or attachments can cause an explosion, and severe injury or death.
The botlle, tank or receiver is equipped with a relief valve to protect against over-pressurization. DO NOT
Never drill into, weld to, or aller the botlle, tank or receiver in any manner.
Drain waterlcondensate from the air receiver daily or before each use.
Voltaje peligroso. Puede causar haridas saveras 0 muerte.
Siempre desoonecta eI suministro electrico antes de hacer cualquier mantenimiento 0 repa'aci6n.
Siempre conecte el suminislro electrioo a un circutto adecuado y oon eI voitaje especificado.
Nunca utilice el oompresor en la lIuvia, 0 en un area cerca de una atm6sfera explosiva.
Vapores inflamables. Puaden causar fuego 0 una explosion, y el resultado puede ser harida severa
o muerte.
Chispas del motor electrioo pueden encender vapores infla"nables de gasolina, gas natural 0 solventes.
No operan el compresoren ningunas areas donde vapores 0 los IIquidosexplosivos 0 oombustibles pueden
existir.
Nunca funar 0 eI uso abre llama en la vacindad del oompresor, botella de gas 0 fuente de gas.
El aire oomprimido tiena gran luarza.
El tanque da aira sobre-presurizado puede causar que eI tanque de aire explole 0 se rompa, y pueda
resultar en haridas severas 0 muerte.
Cambios an la estructura del tanque de aire pueden causarqua altanque de aire se dabi6tecausando
la ruptura 0 explosion de este, resultando en harida severa 0 muerte.
El dabililamianto dall estructura daltanquede aire dabido a oxidation internapuedecausarrupturas
o exploSion dal tanque y puede resultar an haridas severas 0 muarte.
La presion de aireluera de sus Umiles puade causarquaaltanqueexploleo serompa, y esto causaria
haridas severn 0 muerte.
El uso impropio da las harramiantas naumilticas 0 sus aceesorios puaden causar explosi6n, y
resultar en haridas severas.
El tanque de aire esta protegido de sobrepresurizaci6n par una villvula de seguridad. NO QUITE, HAGA
AJUSTES, 0 SUSTITUCIONES EN ESTA VALVUlA. Ocasionalmente hale el anillo en la valvula de
seguridad pa'a asegurarse de que la villvula tuncione libremente. Si la villvula esta atascada 0 no tunciona,
debe ser reernplazada.
Nunca perfore, suelde 0 camble eI tanque de aire en ninguna forma.

REMOVE, ADJUST OR MAKE SUBSTITUTIONS FOR THE RELIEF VfJJ.VE. Periocically pull the ring on
the relief valve to ensure ij operates freely. If the valve is stuck or does not operate freely, ij must be replaced.
Pressure switch and unloader valve operation is related to motorlengine horsepower, air receiver rating, and
relief valve setting. DO NOT ATTEMPT TO ADJUST, REMOVE OR BYPASS THE PRESSURE SWITCH, Drene eI agua!oondensado del tanque de aire diaria"nente 0 antes de cada uso.
OR CHANGE OR MODIFY ANY PRESSURE CONTROL RELATED DEVICE. NO TRATE DE AJUSTAR, REMOVER, 0 DERIVAR EL BOTON DEL INTERRUPTOR DE PRESION, 0
Do not use any airtools or air attachments withoutfirstdeterrnining the maximum air pressure reoommended CAMBIE Y MODIFIQUE CUfJJ.QUIER ESTRUCTURA RELACIONADA CON EL CONTROL DE PRESION.
for that pa'ticula' piece of equipment No utilice ninguna herra"nienta neumiltica 0 accesorio sin determina' la presi6n maxima de aire comprimido
Compressed natural gas oompressors are equipped with explosion-proof electrical systems. Ensure any que se reoomienda para esa herramienta en particular.
additional electrical equipment is also explosion-proof. Los compresors cornprimidos de gas natural se equipan con sistemas electrioos que no estallaran. Asegure
Gas leaks can occur in compressed natural gas compressors or associated piping. Even small leaks pose
a potential haza"d and should be corrected before the oompressor is operated. If a maintenance function
involves breaking a gas-tightjoint, always recheck for gas leaks after reassembling by using a commercial
gas leak detector.
11
Rotating compressor. Can propel dirt, sand, metal shavings, ate., and result in severe injury.
!!I Never point an air nozzle or air sprayer toward any part of the body, or toward another person.
wear safety glasses or goggles when servicing.
MOving parts. Can causa severe injury.
Always disconnect the power supply before attempting to perform any maintenance or repair work.
ens ... the press ... is released from the compressor, botlles, tanks, receiver and air attachments
before performing any maintenance or repair work.
disconnect the power supply on electric motor models if the compressor is to be lefl unattended.
Never operate oompressor with the fan shroud removed, or if the shroud is da"naged or broken.
Hot p.-ts. Compressors gat hot while running, and can cause severe bums H touched.
V Never touch the oompressor, motorlengine, or tubing during or shortly alter compressor operation.
cualquier eqtipo electrioo adicional es tambien incapaz de estaIla'.
Los escapes de gas pueden ocurrir en los oompresors naturales de gas 0 asociadas tubas. Cualquier
escape es un peligro potencial y debaria corregirse antes de eI compresor se opera. Si una funci6n de
mantenimiento involucra quitando un sujetador, siernpre detecta cualquier gas escapa despues de armar
nuevamente por usa' un detector de escape de gas.
Aire comprimido. Puede expulsar polvo, metal 0 arena etc. y puede resultar en haridas.
Nunca apunte la boquilla hacia alguna parte del cuerpo 0 hacia otra persona.
Use siempre gafas protectoras.
Las partes en movimianto pueden causar haridas severas.
Desconeete siernpre el suministro electrico antes de cualquier mantenimienlo 0 reparacicin.
Desoonecte siernpre el suminislro electrioo si el compresor no va ser usado.
AsegUrese que eI aire a presi6n es liberado del oompresor, del tanque de aire, y dernas accesorias de aire
antes de hacer cualquier mantenimiento 0 reparaci6n.
Nunca opere eI oompresor sin eI guarda poieas. Nunca opere el oompresor oon una polea dailada 0 rota.
Partes ca6entes. Los compresores de aire se ca&antan an oparaeion y pueden caus", quamaduras
sevaras.
Nunca toque eI oompresor, el motor, 0 la tuberia de descarga durante 0 poco despues de opera' eI
compresor.
WARNING: THE EXPORT OR RE-EXPORT OF THIS DRAWING OR A PRODUCT PRODUCED BY THIS DRAWING IS SUBJECT TO U.S. EXPORT ADMINISTRATION
REGULATIONS AND OTHER APPLICABLE GOVERNMENTAL RESTRICTIONS OR REGULATIONS.
1
REF.
NBR.
1-1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
10----
9
8
9
1
7
6-
5
2
11
4
,
I
3
I
35 GA VALVE
1 0 - - - ~
9 ---<:$
I
I
I
8
~
9
7
I
6
@
5 @
12-0
11
0
4-Q
I
3
I
50 GA VALVE
FIGURE 1. VALVE ASSEMBLIES, 15T BARE COMPRESSOR.
35GAVALVE 50GAVALVE UNITS
PART PART PER.
NUMBER NUMBER DESCRIPTION ASSY.
37004827
--
VALVE - COMPLETE - 35 GA 1
--
37004843 VALVE - COMPLETE - 50 GA 2
32156713 32156739 .ASSEMBLY, VALVE 1
30220925 30279897 BOLT, VALVE
1
30217608 30229538 SEAT, VALVE - DISCHARGE 1
30215941 30181499 PLATE, VALVE - DISCHARGE 1
30221576 30221501 SPRING, VALVE - DISCHARGE 1
30218994 30218978 PLATE, STOP - DISCHARGE 1
95076808 95076816
.NUT, HEX
i
32158644 37092897 WASHER, BELLEVILLE 2
30287643 30287650 NUT, ACORN
1
30221501 30221550 .SPRING, VALVE - INLET 1
30181499 30215891 .PLATE, VALVE - INLET 1
IF VALVE REPLACEMENT IS DESIRED,
WE RECOMMEND AN ECONOMICAL
VALVE/GASKET KIT. SEE PAGE 10.
3
2
REC." SPARES
1 2 3
1 1
2 2
1 1 1
1 1 1
2
1 1 1
1 1 1
, , ~ - 3 4
'/ ~
37 ~ / . ;.' 35
4
~
DETAIL A
2 ____ ,,"
----.- \
\
\
\
8\
\
\ \\
3
\
\ ...
/,
5
11
15
\
\
Ii \
\
v
26
FIGURE 2. COMPRESSOR FRAME ASSEMBLY.
4
9
29
UNITS REC.SPARES
REF. PART PER.
NBR. NUMBER DESCRIPTION ASSY.
1 2 3
2-1 95078648 PLUG, PIPE - HEX HEAD 1/2 1
2-2 95344651 1/2" 1
2-3 30389003 PLUG, OIL FILLER - COMPLETE 1
2-4 95018149 .0 - RING 1 1 1 2
2-5 95053146 CAPSCREW - HEX 3/8-16 x 7/8" 8
2-6 95674677 GASKET - COPPER WASHER 8
2-7 37128089 COVER, FRAME END 1
2-8 30439285 GASKET, FRAME END COVER 1 1 1 2
2-9 32003667 WHEEL, V-BELT 1
2-10 37113701 VALVE, PILOT 1 1 1
2-11 30346597 WASHER, COPPER 1
2-12 32028706 PIN ASSEMBLY, THRUST 1 1 2
2-13 90799289 LOCKWIRE, 20 GA x 5 1
2-14 95101929 CAPSCREW - 3/8-16 x 1 2
2-15 30210272 CAP ASSEMBLY, CRANKPIN 1
2-16 90799271 .LOCKWIRE, 12 GA x 4" 1
2-17 30214951 .PIN, CENTRIFUGAL UNLOADER WEIGHT 2
2-18 30220875 .WEIGHT, CENTRIFUGAL UNLOADER 2
2-19 30285688 .PLUNGER, CENTRIFUGAL UNLOADER 1
2-20 30815898 .SPRING, CENTRIFUGAL UNLOADER 1 1
2-21 30210322 .BODY, CRANKPIN CAP 1
2-22 32003659 ROD, CONNECTING - LOW PRESSURE 2 1 2
2-23 32003642 ROD, CONNECTING - HIGH PRESSURE 1 1 1
2-24 95053146 CAPSCREW - HEX 3/8-16 x 7/8" 4
2-25 95674677 GASKET - COPPER WASHER 4
2-26 37128071 COVER, SHAFT END 1
2-27 32204562 SEAL, OIL 1 1 2
2-28 30294961 GASKET, SHAFT END COVER 1 1 1 2
2-29 30211601 CRANKSHAFT - COMPLETE 1
2-30 95083721 .KEY, 1
2-31 30287668 .NUT- HEX 1
2-32 95265690 .LOCKWASHER, SPRING 1
2-33 32182602 FRAME,COMPRESSOR 1
2-34 95053070 CAPSCREW - HEX 1/4-20 x 1/2 2
2-35 95043196 LOCKWASHER, SPRING - 1/4 2
2-36 30290043 BAFFLE, LOW OIL LEVEL SWITCH 1
OPTIONAL EQUIPMENT
2-37 32201527 SWITCH, LOW OIL LEVEL - NEMA 1 1
2-37 32217390 SWITCH, LOW OIL LEVEL - NEMA 7 1
IF BEARING AND CONNECTING ROD REPLACEMENT IS
DESIRED, WE RECOMMEND A BEARING/CONNECTING ROD KIT.
SEE PAGE 10.
5
33
32
30
37
3
9
30
31
25-
45
46
31
-30
23
-5
6
30-
28-
-10
FIGURE 3. MODEL 1ST BARE COMPRESSOR.
6
-45
46
47
44
23
-26
27
UNITS REC.SPARES
REF. PART PER.
NBR. NUMBER DESCRIPTION ASSY.
1 2 3
3-1 32109779 FILTER COMPLETE - INLET 2
3-2 32012957 .ELEMENT, FILTER - 10 MICRON 1 2 2 2
3-3 37003845 TUBE ASSEMBLY, CYLINDER RELIEF/PILOT VALVE - 3/8 DIA. 1
3-4 37003829 TUBE ASSEMBLY, BREATHER - 5/16 DIA. 1
3-5 37003837 TUBE ASSEMBLY, FRAME END COVER/L.P. CYLINDER - 5/16 DIA. 1
3-6 32157554 CONNECTOR, MALE - 5/16 x 1/4 1
3-7 95031860 ELBOW, TUBE - 5/16 x 1/8 2
3-8 95110441 ELBOW, TUBE - 5/16 x 1/4 1
3-9 95040143 ELBOW, TUBE - 3/8 x 1/4 1
3-10 95252409 PLUG, PIPE - HEX 1/4 1
3-11 30291801 ASSEMBLY, CYLINDER RELIEF VALVE 1 1
3-12 35154111 .BODY, CYLINDER RELIEF VALVE 1
3-13 35154129 .VALVE, CYLINDER RELIEF BARE 1
3-14 30672638 .SPRING, CYLINDER RELIEF VALVE 1 1 1 2
3-15 30279293 .CAP, CYLINDER RELIEF VALVE 1
3-16 95053054 CAPSCREW - HEX 1/2-13 x 3 6
3-17 37130382 AIRHEAD, TOP - HIGH PRESSURE 1
3-18 32179038 .PLUG, PIPE - HEX HEAD 1/4 2
3-19 37007754 GASKET, AIRHEAD - TOP/BOTTOM - HIGH PRESSURE 1 1 1 2
3-20 37130366 AIRHEAD, BOTTOM HALF - HIGH PRESSURE 1
3-21 37114030 DOWEL 1
3-22 30294508 GASKET, AIRHEAD - HIGH PRESSURE 1 1 1 2
3-23 95053054 CAPSCREW - HEX 1/2-13 x 3 6
3-24 37130515 AIRHEAD, TOP - LOW PRESSURE 2
3-25 32179038 .PLUG, PIPE - HEX HEAD 1/4 6
3-26 37007747 GASKET, AIRHEAD - TOP/BOTTOM - LOW PRESSURE 2 2 2 4
3-27 37130499 AIRHEAD, BOTTOM HALF - LOW PRESSURE 2
3-28 37114030 DOWEL 2
3-29 30294193 GASKET, AIRHEAD - LOW PRESSURE 2 2 2 4
NOTE: PARTS LISTED BELOW USED WITH OPTIONAL
CONSTANT SPEED CONTROL
3-30 37003852 ASSEMBLY, TUBE - L.P./L.P./H.P. CONSTANT SPEED - 5/16 DIA. 2
3-31 95082483 CONNECTOR, TUBE - 5/16 x 1/8 4
3-32 30292015 UNLOADER - COMPLETE - HIGH PRESSURE 1
3-33 95102042 .CAPSCREW - HEX 3/8-16 x 3-1/2 4
3-34 30345227 .WASHER, FLAT - 3/8 4
3-35 37129905 .COVER,UNLOADER 1
3-36 30294656 .GASKET, UNLOADER COVER 1 1 1 2
3-37 37129889 .BODY, UNLOADER 1
3-38 32136715 .O-RING 1 1 1 1
3-39 32139883 .P!STON, UNLOADER 1
3-40 30416853 .SPRING, UNLOADER PISTON 1 1
3-41 30294680 .GASKET, UNLOADER BODY 1 1 1 2
3-42 32016578 .ASSEMBLY, UNLOADER PLATE 1
3-43 32012395 .SPRING, UNLOADER PIN 2
3-44 30292007 UNLOADER - COMPLETE - LOW PRESSURE 2
3-45 95102042 .CAPSCREW - HEX 3/8-16 x 3-1/2 4
3-46 30345227 .WASHER, FLAT - 3/8 4
3-47 37129905 .COVER,UNLOADER 1
3-48 30294656 .GASKET, UNLOADER COVER 1 1 1 2
3-49 37129947 .BODY, UNLOADER 1
3-50 32136715 .O-RING 1 1 1 2
3-51 32139883 .PISTON, UNLOADER 1
3-52 30416853 .SPRING, UNLOAOER PISTON 1 2
3-53 30294698 .GASKET, UNLOADER BODY 1 1 1 2
3-54 32016537 .ASSEMBLY, UNLOADER PLATE 1
3-55 32012395 .SPRING, UNLOADER PIN 3 3
IF FILTER REPLACEMENT IS DESIRED, WE RECOMMEND AN
ECONOMICAL FILTER KIT. SEE PAGE 10.
7
6
REF.
NBR.
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
49
4-10
4-11
I
I
o I
::, :
I
I
o I
3-07
I
o
o
o
o
o
3.5 INCH
5
,-1
~ - 2
I
I
I
10
8-
I
,
,
,
,
,
,
o '
3-
0
07
,
o
,
I
cb
CD
Cb
Cb
5 INCH
9
11
PISTON, RINGS, & CYLINDER PISTON, RINGS & CYLINDER
FIGURE 4. PISTONS, RINGS, AND CYLINDERS
UNITS REC.SPARES
PART PER.
NUMBER DESCRIPTION ASSY.
1 2 3
95053567 CAPSCREW - HEX 1/2-13 x 1-1/4 12
95674701 GASKET - COPPER WASHER 1/2 12
30294235 GASKET, FLANGE 3 3 3 6
37128501 CYLINDER, AIR - 3.5 INCH HIGH PRESSURE 1
32218182 SET, RING - 3.5 INCH HIGH PRESSURE 1 1 1 2
30215198 PISTON, AIR - COMPLETE - 3.5 INCH HIGH PRESSURE 1 1 1
30288450 .RING, LOCK 2
37128782 CYLINDER, AIR - 5 INCH LOW PRESSURE 2
32198376 SET, RING - 5 INCH lOW PRESSURE 2 2 2 4
32054504 PISTON, AIR - COMPLETE - 5 INCH LOW PRESSURE 2 2 2
30288450 .RING, LOCK 2
IF PISTON RING REPLACEMENT IS DESIRED,
WE RECOMMEND AN ECONOMICAL
RING/GASKET KIT. SEE PAGE 10.
8
REF.
NBR.
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19
5-20
5-21
5-22
5-23
21
/'
6
PART
NUMBER
95053070
95043196
95094298
30209829
32175572
30218283
30218275
30357842
95033338
95085965
95053484
32024911
32025686
32025678
32024697
95083143
95054128
95054144
30345185
37129012
37129020
30294870
30221121
17
19 I

(/
I
I
I
10
6

11
FIGURE 5. INTERCOOLER ASSEMBLY
UNITS
PER.
DESCRIPTION ASSY.
CAPSCREW - HEX 1/4-20 x 1/2 1
LOCKWASHER, SPRING - 1/4 1
WASHER, FLAT - 1/4 1
BRACE, INTERCOOLER SHROUD 1
CAPSCREW - SERRATED WASHER HEAD 1/4 8
SHROUD, BOTTOM - INTERCOOLER 1
SHROUD, TOP - INTERCOOLER 1
VALVE, SAFETY - 65 PSIG 1
PLUG, PIPE - SQUARE COUNTERSUNK 1-1/4 4
LOCKNUT - 1/4 2
CAPSCREW - HEX 1/4-20 x 4 2
BRACE, INTERCOOLER TUBE 4
ASSEMBLY, TUBE 41-1/2 INCH 6
ASSEMBLY, TUBE 38-3/4 INCH 7
ASSEMBLY, TUBE 36 INCH 7
CONNECTOR, MALE - 3/8 x 1/4 40
CAPSCREW - HEX 5/8-11 x 2 2
CAPSCREW - HEX 5/8-11 x 2-1/2 1
WASHER, FLAT - 5/8 3
MANIFOLD, INTERCOOLER - LOW PRESSURE 1
MANIFOLD, INTERCOOLER - HIGH PRESSURE 1
GASKET, MANIFOLD 3
CONNECTION, MANIFOLD 3
9
REC.SPARES
1 2 3
1 2
1 2
1 2
1 2
1 1 3
18
10
16
17
9
FIGURE 5. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES.
UNITS REC.SPARES
REF. PART
NBR. NUMBER DESCRIPTION
6-1
*
MOTOR, ELECTRIC
6-2
*
PULLEY, MOTOR
6-3 95100541 BELT, "V" (15 HP)
6-3 95100558 BELT, "V" (20 & 25 HP)
6-4 32188708 TlGHTENER, BELT - COMPLETE
6-5 32162406 RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 200 PSIG
6-5 32162414 RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 260 PSIG
6-6 32002529 BEL TGUARD - COMPLETE
6-7 32003410 .BACK, BELTGUARD
6-8 32003329 .COVER, BEL TGUARD
6-9 32027120 VALVE, MANUAL DRAIN
6-10 32180242 VALVE, BALL - 1" M/F (SERVICE VALVE)
6-11 37005907 SWITCH, PRESSURE - NEMA 1 - 200 PSIG
6-11 37005923 SWITCH, PRESSURE - NEMA 1 - 250 PSIG
6-12 31385693 VALVE, SAFETY - 200 PSIG (RECEIVER)
6-12 32174799 VALVE, SAFETY - 260 PSIG (RECEIVER)
6-13 32013872 GAUGE, PRESSURE - 300 PSIG
6-14 32146235 AFTERCOOLER, WATER COOLED
6-15 35229723 VALVE, AUTOMATIC WATER
6-16 32005282 TRAP, AUTO DRAIN
6-17 32180200 VALVE, BALL - 1/4"
6-18 32003238 COIL, AFTERCOOLER - AIR COOLED
6-19 32174286 VALVE, SAFETY - DISCHARGE - 325 PSIG
* * *
32170771 VALVE, AUXILIARY - CONSTANT SPEED CONTROL
* * *
32170797 VALVE, AUXILIARY - DUAL CONTROL
* * *
32212649 KIT, DECAL
* *
32178766 OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT
* Specify discharge pressure of compressor and complete motor nameplate data.
* * Purchase from your local Ingersoll-Rand Distributor.
* * * Not Shown in Illustration
STEP SAVER KIT
PER.
ASSY.
1 2
1
1
3 3
3 3
1
1
1
1
1
1
1
1
1 1 1
1 1 1
1
1
1 1 1
1
1
1
1
1
1
1
1
1
1 GAL.
For your convenience, the following parts and/or spare parts for your compressor are available in parts kits. When ordering the kits
below, use kit names as Description and the Part No. as shown.
3
3
3
1
1
1
1
1
1
1
1
1
1
1----------PART NO. ________________ DESCRIPTlON ___________
1
32127482 KIT, FILTER
32127490 KIT, VALVE/GASKET
32218869 KIT, RING/GASKET
32127516 KIT, BEARING/CONNECTING ROD
30418834 KIT, GASKET
10
NOTICE
THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE
INGERSOLL-RAND COMPANY APPROVED PARTS LIST MAY CREATE
UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH
INGERSOLL-RAND COMPANY HAS NO CONTROL. INGERSOLL-RAND
COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH
NON-APPROVED REPAIRS PARTS ARE INSTALLED.
The manufacturer reserves the right to make changes or add improvements without
notice and without incurring any obligation to make such changes or add such
improvements to products previously sold.
GLOSSARY
Group Assembly Parts List
Parts are listed in disassembly sequence. where applicable. Each assembly is broken
down into subassemblies and detail parts which are idented with "buller' (0) symbols in
the DESCRIPTION column to indicate the relationship to the next higher assembly:
Assemblies and Detail Parts
o Attaching Parts for Assemblies and Detail Parts
o 0 Subassemblies
o 0 0 Detail Parts for Subassemblies, etc.
Reference Number Column
The reference number is the number assigned to the part in the listing. The reference
number corresponds to the item on the associated illustration. Where applicable, the
follOWing abbreviations might appear in this column:
NI Not Illustrated.
REF Reference Only. Refer to the figure and page noted in the description
column.
Part Number Column
All numbers listed in this column are INGERSOLL-RAND part numbers, and must be
specified when ordering replacement parts. The following abbreviations appear in this
column:
NA
NSS
Not Applicable. This abbreviation indicates items which are not used on
particular models or packages.
Not Sold Separately. These items must be ordered under the next higher
assembly, or, where applicable, as part of a Step Saver Kit.
Consumable Materials (lubricants, sealants, etc.). Purchase directly from
your local INGERSOLL-RAND Air Center or Full Service Distributor.
Part Number Varies. Specify the compressor bare speed and complete
nameplate data when ordering.
Description Column
The description column indicates the item by standard name followed by modifiers. The
modifiers identify specific characteristics (i.e. dimensions, capacity, pressure setting,
etc.), and/or the particular location or function on the compressor. Always include the
description when ordering replacement parts or kits.
Quantity Per Assembly Column
Quantities listed in this column reflect the number used in the next higher assembly, and
are not necessarily the total quantity of the part used in the complete package. Specify
the desired quantity when ordering replacement parts.
Recommended Spares Column
Quantities listed in this column reflect the number of each item which we recommend
be kept on hand for maintenance or repair:
CLASS 1 MINIMUM. Recommended quantity for Domestic Service where
interruptions in service are not important.
CLASS 2 AVERAGE. Recommended quantity for Domestic Service where
interruptions in continuity of service are not objectionable.
CLASS 3 MAXIMUM. Recommended quantity for Intemational or Domestic Service
where interruptions in service are not acceptable.
Step Saver Kits
Step Saver Kits are available for all compressor models. These kits are designed to
provide all of the parts you will need to perform routine maintenance and repair tasks.
A list of available Step Saver Kits is included in the Parts List manual which came with
your compressor. When ordering Step Saver Kits, please follow the instructions set out
below for ordering replacement parts.
ORDERING INSTRUCTIONS
All parts listed in the Part List manual for your compressor are available through your
locaIINGERSOLL-RAND Air Center or Full Service Distributor. Consult the Directory of
Distributors included with your compressor to locate the distributor in your area.
When ordering replacement parts or Step Saver Kits, please specify:
1. The MODEL and SERIAL NUMBER as stamped on the compressor nameplate.
2. The FORM NUMBER of the Parts List manual.
3. The QUANTITY, DESCRIPTION and PART NUMBER exactly as listed.
EXAMPLE
Send the follOwing parts for model
Serial Number
Literature Form Number
1 Switch, Pressure - NEMA 1
2 Element, Filter
1 Gauge, Pressure
?lOO
T3QQQQQQO
SCP-478A
37005907
32012957
32013872
NOTA
EL USO DE PARTES PARA REPARACION DIFERENTES A LAS INCLUIDAS EN
LA LISTA DE PARTES APROBADA DE INGERSOLL-RAND PUEDE CREAR
CONDlCIONES INSEGURAS 0 FALLAS MECANICAS SOBRES LAS CUALES
INGERSOLL-RAND NO TIENE CONTROL. POR LO TANTO INGERSOLL-RAND
NO PUEDE SER RESPONSABLE POR EQUIPOS EN LOS QUE SE HAN USADO
PARTES NO APROBADAS.
El fabricante se reserva el derecho a hacer cambios 0 adicionar mejoras sin
notificaciOn y sin incurrir en la obligaciOn de hacer dichos cambios 0 adicionar tales
mejoras a productos vendidos previamente.
GLOSARIO
Lista de Partes de Conjuntos de Ensamble
Las partes estan listadas en secuencia de desarme en donde sea aplicable. La relaciOn
de un articulo con su mas alto e inmediato ensamble esta indicado per una indentaciOn
(0). Por ejemplo en la columna de DESCRIPCI6N:
Ensambles y partes detalladas
o Partes para ensambles y partes detalladas
o 0 Subensambles
o 0 0 Partes detalladas para sub-ensambles etc.
Columna de Items
El mlmero de item es el asignado a la parte en ellistado. Este mlmero de Item identifica
la parte en la ilustraciOn asociada. Las abreviaturas siguientes pedrian aparecer en esta
columna:
NI No ilustra.
REF Para la referencia. Refiera a la pagina e ilustraciOn apropiada.
Columna de Numero de Parte
Todos los numeros son numeros de parte INGERSOLL-RAND los cuales deben ser
especificados cuando se ordenen los repuestos. Las abreviaturas siguientes podrlan
aparecer en esta columna:
NA Significan que la parte no es aplicable a determinados modelos.
NSS Indican que la parte no se vende por separado para determinados modelos.
Las letras
Los Materiales Consumibles (Iubricantes, adhesivos, etc.).
Compredirectamente desde un INGERSOLL-RAND Distribuidor de Servicio
o Air Center.
El Numero de Parte Varia. Especifique los datos completos de compresor
cuandoordenaciOn.
Columna de Descrlpclon
Esta columna de descripciOn contiene el nombre del articulo estandar con
modificadores. La relaciOn de un articulo con su proximo ensamble mas allo se muestra
en esta columna por una indentaciOn. Siempre incluir la descripciOn cuando ordenadora
conjuntos 0 partes dereemplazo.
Columna de Cantldad Por Ensamble
Las cantidades especificadas en esta columna son el numero de partes usadas p ~ r
cada ensamble superior y no necesariamente son el numero total de partes del modelo
en general. Especifique la cantidad deseada cuando partes ordenadoras de reemplazo.
Como Selecclonar Repuestos Recomendados
Este catalogo contiene una lista de partes que esta incluidas en cada una de las
siguientes clases de repuestos recomendados:
CLASE 1 MINIMA. Sugerida para uso domestico donde interrupciones en la
continuidad del servicio no son importantes.
CLASE 2 PROMEDIO. Sugerida para servicio domestico donde algunas
interrupciones en la continuidad del servicio no son objetables.
CLASE 3 MAXIMA. Sugerida para exportaciOn 0 para servicio domestico donde la
interrupciOn en el servicio es objetable.
Conjuntos de Partes
Los conjuntos de Partes son dispenibles para todos los compresors. Estosconjuntos
se diseilan para proveer todas las partes usted necesitara desempei'larel
mantenimiento de rutina y repara tareas. Una lista de Conjuntosdispenibles se incluye
en el lista de partes que vino con su compresor. Cuando se ordenen repuestos
recomendados 0 kits practicos, siga el procedimiento descrito para partes del
compresor.
INSTRUCCIONES DE ORDEN DE COMPRA
Todas las partes enumeraron en el Lista de Partes para su compresor son disponibles
mediante su Air Center 0 Distribuidor de Servicio de INGERSOLL-RAND. Consulte el
Directorio de Distribuidores incluyOcon su compresor para ubicar el distribuidor en su
area.
Cuando se ordenen repuestos, por favor especifique:
1. El MODELO Y NUMERO DE SERIE como esta impreso en la placa del compresor
2. El NUMERO DE FORMATO de la lista de partes.
3. La CANTIDAD, DESCRIPCION Y NUMERO DE PARTE exactamente como fue
listado.
EJEMPLO
Envie las siguientes partes para un modelo
Nfunero de Serie
Nfunero de formato de la literatura
1 Interruptor, Presi6n
2 Elemento, Filtro
1 Man6metro
?lOO
T3QQQQQQQ
SCP-478A
37005907
32012957
32013872
C INGERSOLL-RAND
.
PARTSUST
SUPPLEMENT
Small Compressor Division
INGERSOU .. RAND COMPANY
Campbellsville, KY 47218
T-30 TECHNICAL MANUAL SUPPLEMENT
This Publication Supplements:
PURPOSE.
Form SCD-184C
Model15T & H15T Parts List
The purpose of this publication is to provide parts list information reflecting the latest design
improvements on the Model 1ST and H1ST Two-Stage Industrial Air Compressors. The
information contained herein has not yet been incorporated into the parts list manual listed
above.
PRECEDENCE.
The information contained on the reverse page of this publication supersedes the data listed
on page 10 of Form SCD-184C (September 1989) in its entirety. When ordering spare or
replacement parts for your compressor, always use the part numbers listed on the reverse
side of this publication. This form, along with the instruction manual and parts list for your
compressor, should be kept in a location which is accessible to operating and maintenance
personnel.
C 1993 Ingersoll-Rand Company
Printed in the U.S.A.
FORM SCD-582
September 1993
18
5
9
FIGURE 6. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES.
REF. PART
UNITS SPARES
NBR. NUMBER
DESCRIPTION PER
1 2 3
ASSY.
6-1
*
MOTOR, ELECTRIC 1
6-2
*
PULLEY, MOTOR 1
6-3 95100541 BELT, V" (15 HP) 3 3 3
6-3 95100558 BEL T, "V (20 & 25 HP) 3 3 3
6-4 32188708 TIGHTEN ER, BELT - COMPLETE 1
6-5 32162406 RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 200 PSIG 1
6-5 32162414 RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 260 PSIG 1
6-6 32276214 BELTGUARD,COMPLETE 1
6-7 32252140 BACK, BEL TGUARD 1
6-8 32184897 COVER, BEL TGUARD 1
6-9 32027120 VALVE, MANUAL DRAIN 1
6-10 32180242 VALVE, BALL - 1" M/F (SERVICE VALVE) 1 1
6-11 37005907 SWITCH, PRESSURE - NEMA 1 - 200 PSIG 1 1 1 1
6-11 37005923 SWITCH, PRESSURE - NEMA 1 - 250 PSIG 1 1 1 1
6-12 31385693 VALVE, RELIEF - 200 PSIG (RECEIVER) 1 1
6-12 32174799 VALVE, RELIEF - 260 PSIG (RECEIVER) 1 1
6-13 32013872 GAUGE, PRESSURE - 300 PSIG 1 1 1 1
6-14 32146235 AFTERCOOLER, WATER COOLED 1
6-15 35229723 VALVE, AUTOMATIC WATER 1
6-16 32005282 TRAP, AUTO DRAIN 1
6-17 32180200 VALVE, BALL - 1/4" 1 1
6-18 32244428 COIL, AFTERCOOLER - AIR COOLED 1 1
6-19 32174286 VALVE, RELIEF - DISCHARGE - 325 PSIG 1 1
***
32170771 VALVE, AUXILIARY - CONSTANT SPEED CONTROL 1
***
32170797 VALVE, AUXILIARY - DUAL CONTROL 1
***
32212649 KIT, DECAL 1
**
32178766 OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT 1 GAL. 1
*
Specify discharge pressure of compressor and complete motor nameplate data.
**
Purchase from your local Ingersoll-Rand Distributor.
***
Not Shown in Illustration.
STEP SAVER KIT
For your convenience, the following parts andlor spare parts for your compressor are available in parts kits. Wlen ordering the kits below, use kit
names as Description and the Part No. as shown.
PART NUMBER
32127482
32127490
32218869
32127516
30418834
10
DESCRIPTION
KIT, FILTER
KIT, VALVE/GASKET
KIT, RING/GASKET
KIT, BEARING/CONNECTING ROD
KIT, GASKET
INGERSOLL-RAND
AIR COMPRESSORS
Supplement
Small Compressor Division Ingersoll-Rand Company Campbellsville, KY 42718
This form provides supplemental information for:
Automatic Drain Valves
Part Numbers 32296238 & 32310690
32296238 Used On the Following Models:
2340 Simplex
2475 Simplex
OL Simplex & Duplex
32310690 Used On the Following Models:
2545 Simplex & Duplex
7100 Simplex & Duplex
3000 Simplex & Duplex
15T Simplex & Duplex
2340 Duplex
2475 Duplex
PURPOSE ________________________ _____
This supplement applies only to units equipped with
an optional automatic drain valve (part numbers
32296238 and 32310690). It contains information
which is not included in the product literature provided
with your unit. Keep this supplement with your
product literature for future reference.
DESCRIPTION ______________________ _
The automatic drain valve removes condensed water
and oil from compressed air systems. This device will
not restrict air flow, create a pressure drop or open
the system to the atmosphere. Its unique design
maintains systems pressure and volume during
operation, and increases productivity.
OPERA TlON _____________________ _
The automatic drain valve functions on the principle
of piston movement which is achieved by intermittent
pressure provided at the pilot port. The forward
motion of the piston due to pressure at the pilot port
allows condensate from the receiver to flow into the
valve reservoir. When the pressure at the pilot port
drops the piston comes back to its original position
and the condensate is expelled from the condensate
outlet. The constant speed control or automatic
1996 Ingersoll-Rand Company
Printed in U.S.A.
start-stop mode of compressor delivers this
intermittent pressure.
INSTALLATION ______________________ _
On compressors that have been in service without an
automatic drain valve, all debris at the bottom of the
tank should be cleaned and blown out. If the debris is
not removed, or if the compressor is more than two
years old, we recommend installing a y-type strainer
ahead of the drain valve.
MAINTENANCE ______________________ _
RESERVOIR
PART NUMBER 32498317 (STAN)ARDJ
PART NUM8ER 32498309 (LARGE
SIZE FOR MODEL 3000 DUPLEX)
ELSOW,TlIIE - 114" 3
PART NUMBER 32311080
114 NPT
PLOT PORT
118 NPT
114 NPT MANUAL
DRAIN PORT
CONDENSATE OUTLET
Figure 1. Typical Automatic Drain Valve Cutaway
View. (32296238 Automatic Drain Valve
Illustrated).
Form SCD-671C
November 1996
Replaces SCD-671 B
2
Constant leak of air present at
Troubleshooting Guide
long enough in automatic start
and stop mode or in constant
speed mode does not run
unloaded long enough to remove
on when
compressor shuts off and does
not allow piston to return allowing
discharge. (Crack open
compression fitting on intermittent
air end of valve and see if valve
discharge port after compressor is worn.
Air continuously leaks from Seals on are worn.
port while compressor is running.
NOTICE
water cap """',,, .. ,,'"
Number 32310971).
(Part Number 32314924 or
32310.989, depending on
automatic drain valve used. See
table of
NOTICE
Considering normal operation ofthe duplex in
which both compressors are operating and cycling
with each other, the automatic drain valve has
been piped to one compressor only (the one
closer to the service valve). Therefore, the
automatic drain valve will function as long as this
compressor is operating. If this compressor is shut
off for long periods of time, then manual draining
of the receiver must be performed.
In Model 3000 duplex compressors, a larger
reservoir (Part Number 32496309) is used. This
must be noted when ordering replacements.
NOTICE
The automatic drain valve requires very little operator
intervention. However, it will be necessary to
periodically clean the screen inside the valve to keep
it functioning at maximum capacity. Blowing out the
receiver will clean out the strainer screen in the valve.
Note there may be a small amount of water between
the bottom ofthe receiver and the drain valve. (In
harsh conditions, removal of the manual drain prior to
exhaust may be required for complete cleaning).
Reinstall manual drain valve. Follow the daily
The automatic drain valve functions only if the unit
is running in a start-stop mode or constant speed
control mode. Ifthe unit is running in continuous
duty mode, then draining the receiver with the
manual drain valve is recommended.
maintenance procedures outlined in your product
literature.
Most ofthe individual components ofthe valve are
not sold separately. The only parts sold separately
are those in the service kits available from
Ingersoll-Rand. If replacement parts are necessary,
order from the list of available kits.
<f!j) Ingersollland
Instruction Sheet
Installation, Operation & Maintenance Instructions
For Model EDV-2000 Electric Condensate Drains
PRODUCT DESCRIPTION
The EDV-2000 removes condensed water and oil from the air
receiver tank. Additional drains may be installed throughout your
compressed air system, including aftercoolers, filters, drip legs and
dryers.
The EDV-2000 operates on a timer which can be set to
automatically drain the air receiver tank at operator-determined
intervals.
Key features include:
100% continuous duty
NEMA 4 enclosure
Adjustable time on (.5 - 10 seconds)
Adjustable time off (.5 - 45 minutes)
Stainless steel operator
LED to indicate electrical power is on
LED to indicate valve is open
Manual override
6' power cord (AC plug on 110/220 volt drains only)
Agency approval
RECEIPT & INSPECTION
Remove the EDV-2000 from packaging and inspect for
transportation damage. Ensure the voltage rating on the solenoid
valve matches your power supply.
INSTALLATION
On compressors that have been in service without an automatic
drain, all debris at the bottom of the tank should be cleaned and
blown out before installing the electric drain.
WARNING: DO NOT install the EDV-2000 on a pressurized
tank. Depressurize the tank and disconnect the power
supply before installing.
NOTE: For ease of installation, it may be necessary to
elevate the tank. Ensure adequate lifting equipment is
available.
1. Install EDV-2000 using proper sealant (Le., Loctite 567) on the
threads. Ensure sealant does not enter the valve body.
2. Supply EDV-2000 with the proper electrical supply voltage.
OPERATION
CAUTION: Do not operate the EDV-2000 outside the
following pressure and temperature ranges:
Maximum Operating Pressure:
Compressed Air Temperature:
Ambient Temperature:
1. Open the strainer ball valve.
250 psig
33 to 265F
33 to 125F
Strainer Ball Valve.
OPEN
2. Set the "time off" and "time on" knobs. See TIMER SETTINGS
(below) for an explanation of the settings.
3. During compressor operation, check for air leaks.
TIMER SETTINGS
The "time off" setting determines the interval between cycles from
30 seconds to 45 minutes. The "time on" setting determines the
actual time the compressor drains condensate from the 114" or 1/2"
condensate outlet port.
The timer's cycle rate and drain opening time should be adjusted to
open just long enough to discharge the condensate. The timer is
properly set when it opens and discharges condensate and then
vents air for approximately one second before closing. Adjustments
may be made depending on many factors, including humidity and
duty cycle .
TROUBLESHOOTING
Trouble Cause Action
Valve will not close.
1. Debris in solenoid 1. Remove solenoid
valve prevents valve, disassemble,
diaphragm from clean and
seating. reassemble.
2. Short in electrical 2. Check and replace
component. power cord or timer
as needed.
Timer will not activate . 1. No electrical supply. 1. Apply power.
2. Timer malfunction 2. Replace timer.
3. Clogged port. 3. Clean valve.
4. Solenoid valve 4. Replace solenoid
malfunction. valve.
5. Clogged strainer. 5. Clean strainer.
MAINTENANCE
NOTE: The following maintenance schedule has been
developed for typical applications. Maintenance intervals
should be shortened in harsher environments.
DRAIN VALVE MAINTENANCE SCHEDULE
DAILY
Test the valve for proper operation.
Clean the filter screen if needed.
MONTHLY (EVERY 30 DAYS) Clean the filter screen.
To clean the filter screen, perform the following steps:
1. Close the strainer ball valve completely to isolate it from the air
receiver tank.
2. Press the TEST button on the timer to vent the pressure remaining
in the valve. Repeat until all pressure is removed.
CAUTION! High pressure air can cause injury from flying
debris. Ensure the strainer ball valve is completely
closed and pressure is released from the valve prior to
cleaning.
3. Remove the plug from the strainer with a suitable wrench. If tOU
hear air escaping from the cleaning port, STOP IMMEDIATE Yand
repeat steps 1 and 2.
4. Remove the stainless steel filter screen and clean it. Remove any
debris that may be in the strainer body before replacing the filter
screen.
5. Replace plug and tighten with wrench.
6. When putting the EDV-2000 back into service, press the TEST
button to confirm proper function.
Form SeD-87gB
August 2002
PARTS LIST
EDV-2000 Drain Valve With Strainer/Ball Valve Assembly
PART NO. DESCRIPTION MAX DISCHARGE RATE (GALLONS PER 5 NPT SIZE ORIFICE
110/120V 230/240 V PRESS. SECONDS "ON TIME") SIZE
(PSI)
38018222 38018230 EDV-2000 250 UPTOO.1 1/4" 3/32"
38018289 38018206 EDV-2000 250 UPTO 1.0 1/4" 7/16"
38018198 38018214 EDV-2000 250 UPTO 1.6 1/2" 7/16"
EDV-2000 Field Retrofit Assembly (Includes Drain Valve, Strainer/Ball Valve Assembly, Connector and Manual Drain Valve)
PART NO. DESCRIPTION
110/120 V 230/240 V
54579248 97339402 EDV-2000 FIELD RETROFIT ASSEMBLY
MISCELLANEOUS REPLACEMENT PARTS
PART NO.
38000154
95480273
NOTES:
DESCRIPTION
STAINLESS STEEL FILTER SCREEN
O-RING
ON DIAl... (S[C.)
TWI$l KNOB fOR
MANUAL DRAIN
VALV" 0 .... , "'WAl /1
! /3" NPl OUllH PORT
.230 volt models are supplied without AC plugs.
Discharge rate based upon 90 PSIG air system and 5 seconds
valve "on time." Flow rates may vary with installation.
MAX
PRESS.
(PSI)
250
For Commercial Garages, Repair And Storage installations, refer
to the National Electric Code (NEC 1999) Article 511 for the
proper installation instructions.
Disposal of any liquid should be done in accordance with the
local, state or federal guidelines that apply to your area.
DISCHARGE RATE (GALLONS PER 5
SECONDS "ON TIME")
UPTOO.1
NPT SIZE ORIFICE
SIZE
1/4" 3/32"

CL
1St

__
CL

!j
w
n::.

Supplement Sheet
Pressure Switches
Models 2340, 2475, 2545,
7100, 15T, 3000, 2000
This supplement sheet contains installation, maintenance and replacement parts information that has not yet been
incorporated into the owner's manual and parts list for your air compressor. Please retain this information for
reference.
ADJUSTING THE PRESSURE SWITCH SETTINGS
WARNING! High voltage is present at the pressure switch contacts when the power supply is connected.
Disconnect, lock and tag main power supply before making adjustments.
CAUTION! Do not adjust the pressure switch to exceed the maximum discharge pressure of the unit.
Cut-off failure can occur by over adjusting the range nut.
NOTE Adjust the pressure switch only if adjustments are absolutely necessary.
To properly adjust the range, follow the instructions below:
1. Remove the pressure switch cover.
2. Adjust the range by turning the range adjustment screw clockwise (in) to
increase the cut-out point or counter-clockwise (out) to decrease the cut-out
point.
NOTE: One full turn (360) changes the setting approximately 6 PSIG.
3. Replace cover, reconnect power supply and start the compressor.
4. Note the pressure gauge reading at which the compressor cuts out.
5. Repeat adjustment procedure if necessary.
PRESSURE SWITCH INSTALLATION PRECAUTIONS
Diaphragm leaks can occur if a new pressure switch is installed improperly. During installation of a new pressure switch, do
not tighten the pressure switch by turning the switch body by hand. Putting sideways pressure on the switch body puts stress
on the body-to-diaphragm connection and may cause later failure due to vibration, temperature expansion, or pressure.
In addition, do not use the pressure switch assembly as a handle when moving the compressor. This places stress on the
body-to-diaphragm connection and can distort internal components.
Failure can occur by putting undue stress on the unloader body while tightening the unloader tubing with a wrench. Do not
adjust the orientation of the pressure switch by turning the entire assembly with a wrench placed on the unloader connection.
Ingersoll-Rand Company
Printed in U.SA
TYPICAL PRESSURE SWITCH SETTINGS
Minimum
On
100
Maximum
Off
175
Differential
(Non-Adjustable)
30-40
Form SCO-914
July 2000
PART NUMBERS AND DESCRIPTIONS FOR PRESSURE SWITCHES
The pressure switch part numbers shown below are for 175 psi air compressors that are equipped with standard NEMA 1
electrical enclosures.
HP MODEL PART NO. DESCRIPTION
5 2340L5 SINGLE PHASE 56288806 SWITCH, PRESSURE
2340L5 THREE PHASE 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE
2-2340E5 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE
AND 56288798 SWITCH, PRESSURE
2545N5-PS 56288798 SWITCH, PRESSURE
2475N5 STANDARD 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER
2475N5 TOTALLY PACKAGED 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE
7-1/2 2475N7.5 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER
2-2475E7.5 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE
AND 56288798 SWITCH, PRESSURE
2545N7.5-PS 56288780 SWITCH, PRESSURE - WITH LEVER
10 2545E10V 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER
2-2545A10V 56288764 SWITCH, PRESSURE - WITH UNLOADER VALVE
AND 56288798 SWITCH, PRESSURE
2545E10 56288780 SWITCH, PRESSURE - WITH LEVER
2545K10 56288780 SWITCH, PRESSURE - WITH LEVER
7100E10-PS 56288798 SWITCH, PRESSURE
15 7100E15 56288798 SWITCH, PRESSURE
15TE15 56288798 SWITCH, PRESSURE
15TE15-PS 56288798 SWITCH, PRESSURE
7100E15V 56288772 SWITCH, PRESSURE - WITH UNLOADER VALVE AND LEVER
20 15TE20 56288798 SWITCH, PRESSURE
2000E20-PS 56288798 SWITCH, PRESSURE
3000E20 56288798 SWITCH, PRESSURE
25 2000E25-PS 56288798 SWITCH, PRESSURE
2000A25-PS 56288798 SWITCH, PRESSURE
3000E25 56288798 SWITCH, PRESSURE
30 2000E30-PS 56288798 SWITCH, PRESSURE
3000E30 56288798 SWITCH, PRESSURE
HP = MOTOR HORSEPOWER

Do For YOU . .
EFRaENTRELDSERWCE
We maintain a highly trained staff of technicians to
service your equipment for preventive maintenance, or to
assist you should emergencies ever occur.
COMPLETE REPAIR SERVICE
Our trained technicians will repair or overhaul your
equipment to factory specifications, using only genuine
I-R parts.
SPECIAL ENGINEERING SERVICE
We can help you identify and solve your compressed air
problems by evaluating your needs and recommending
the proper compressor and air piping system to give you
maximum efficiency.
SPARE PARTS
By stocking genuine I-R spare parts, we can help you
avoid costly delays, or substituting inferior parts. Using
genuine I-R parts on your I-R equipment will help to keep
even older machines running in good-as-new condition.
COMPLETE STOCK OF EQUIPMENT
We carry a complete line of I-R equipment and
accessories designed to met any compressed air
application. We are backed by Ingersoll-Rand's prompt
factory shipment to ensure you on-time delivery.
A SUesMUTE IS NOT A REPLACEMENT
Ensure you get peak performance and longevity out of
your Ingersoll-Rand compressor by insisting on genuine
Ingersoll-Rand replacement parts and maintenance kits.
Not only are the replacement parts made to precise
dimensions and OEM-specified metallurgy, but each part
is backed by the Ingersoll-Rand warranty. Your local Air
Center, Full-Service distributor or direct Ingersoll-Rand
salesperson will work with you to ensure you get the parts
you need to do the job right. Equip your machines with
only the best - Ingersoll-Rand Genuine Parts.
I
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DISTRIBUTED BY:
DISTRIBUIDO POR:
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Printed in the U.SA
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EFICIENTE SERVICO EN EL CAMPO
Mantenemos un grupo de mecanicos entrenados para
suministrarle mantenimiento preventivo 0 atender
cualquier emergencia que puede tener.
COMPLETO SERVICIO DE REPARACION
Mecanicos entrenados repararan su compresor segun los
metodos recomendados por fabrica usando solamente
partes genuinas Ingersoll-Rand.
SERVICO DE INGENIERIA ESPECIAL
Nosotros podemos ayudarlo con sus problemas de aire
comprimido investigando sus necesidades y
recomendando el compresor y el sistema de aire
adecuados para lograr maxima eficiencia.
PARTESDEREPUESTO
Mantenemos partes genuinas Ingersoll- Rand, evitando
posibles sobrecostos debido a demoras en la sustitucion
de partes menores. Como resultado, los equipos
antiguos son mantenidos como nuevos.
STOCK COMPLETO DE EQUlPOS
Nuestro stock de maquinas completas que pueden
encargarse usualmente de cualquier necesidad, esta
soportado por un eficiente sistema de despachos de
fabrica de Ingersoll-Rand para asegurarie entrega a
tiempo.
UN SUSMUO NO ES UN REEMPLAZO
Asegurese que obtiene maximo desempeiio y duracion
de su compresor insistiendo en usar solamente partes de
reemplazo genuinas y kits de mantenimiento
Ingersoll-Rand. No solamente estan construidas con
dimensiones precisas y especificaciones exactas de
metalurgia, sino que cada parte esta respaldada por la
garantia Ingersoll-Rand. Su Air Center, su Distribuidor de
Servicio 0 el personal de ventas directo de
Ingersoll-Rand trabajaran con Usted para asegurarle que
recibe las partes para efectuar el trabajo correcto. Equipe
sus maquinas solo con 10 mejor - Partes Genuinas
Ingersoll-Rand.
Ingersoll-Rand Company
Reciprocating Compressor Division
Small Compressor Business Unit
Campbellsville, KY 42718
1995 Ingersoll-Rand Company