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CLARION CO. LTD.

50, KAMITODA, TODA-SHI, SAITAMA 335-8511, JAPAN PHONE (81) 48-443-1111; FAX (48) 433-6996 CLARION CORPORATION OF AMERICA 661 W REDONDO BEACH BLVD, GARDENA, CA 90247, USA PHONE (310) 327-9100; FAX (310) 327-1999 WEBSITE HTTP://WWW.CLARION.COM

PUBLISHED BY SERVICE DEPT. 83-00744-GK FEB. 2004P, PRINTED IN TAIWAN

SERVICE MANUAL
1/2-DIN GRAPHIC EQUALIZER/CROSSOVER

MODEL

EQS744

SPECIFICATIONS
FREQUENCY CONTROLS 50HZ, 125HZ, 315HZ, 750HZ, 2.2KHZ, 6KHZ, 16KHZ 12DB 100DB 10HZ - 50KHZ +/-1DB 7V RMS 0.005 50MV - 3V RMS 20DB 20KOHMS 2KOHMS 82DB/1KHZ 14.4V(10.8-1.6V)NEG.GROUND 1.00A 1-1/8"H X 7"W X 4"H

BOOST/CUT S/N RATIO(A-WEIGHTED) FREQUENCY RESPONSE MAXIMUM OUTPUT VOLTAGE THD INPUT SENSITIVITY HEAD ROOM INPUT IMPEDANCE OUTPUT IMPEDANCE STEREO SEPARATION POWER SUPPLY MAX CURRENT SIZE

FEATURES
- 7-BAND GRAPHIC EQUALIZER - SELECTABLE MAIN AUX. INPUTS - SUBWOOFER-LEVEL CONTROL - SELECTABLE SUBWOOFER LOW-PASS FREQUENCY 60HZ OR 90HZ - 6-CHANNEL / 7-VOLT RCA LINE-LEVEL OUTPUT

COMPONENTS
MAIN UNIT SCREW BAG BRACKET WARRANTY CARD MANUAL CINNECTOR/PLUG EQX744 UB-74-00064-00 UB-74-00003-00 UB-82-70RSR-GK UB-80-00744-GK UB-32-00642-00 1 PC 1 SET 2 PCS 1 PC 1 PC 1PC

TO ENGINEERS IN CHARGE OF REPAIR OR INSPECTION OF OUR PRODUCTS:


BEFORE REPAIR OR INSPECTION, MAKE SURE TO FOLLOW THE INSTRUCTIONS SO THAT CUSTOMERS AND ENGINEERS IN CHARGE OF REPAIR OR INSPECTION CAN AVOID SUFFERING ANY RISK OR INJURY.
1. USE SPECIFIED PARTS. THE SYSTEM USES PARTS WITH SPECIAL SAFETY FEATURES AGAINST FIRE AND VOLTAGE. USE ONLY PARTS WITH EQUIVALENT CHARACTERISTICS WHEN REPLACING THEM. THE USE OF UNSPECIFIED PARTS SHALL BE REGARDED AS REMODELING FOR WHICH WE SHALL NOT BE LIABLE. THE ONUS OF PRODUCT LIABILITY (PL) SHALL NOT BE OUR RESPONSIBILITY IN CASES WHERE AN ACCIDENT OR FAILURE IS AS A RESULT OF UNSPECIFIED PARTS BEING USED. 2. PLACE THE PARTS AND WIRING BACK IN THEIR ORIGINAL POSITIONS AFTER REPLACEMENT OR RE-WIRING. FOR

PROPER CIRCUIT CONSTRUCTION, USE OF INSULATION TUBES, BONDING, GAPS TO PWB, ETC, IS INVOLVED. THE WIRING CONNECTION AND ROUTING TO THE PWB ARE SPECIALLY PLANNED USING CLAMPS TO KEEP AWAY FROM HEATED AND HIGH VOLTAGE PARTS. ENSURE THAT THEY ARE PLACED BACK IN THEIR ORIGINAL POSITIONS AFTER REPAIR OR INSPECTION. IF EXTENDED DAMAGE IS CAUSED DUE TO NEGLIGENCE DURING REPAIR, THE LEGAL RESPONSIBILITY SHALL BE WITH THE REPAIRING COMPANY. 3. CHECK FOR SAFETY AFTER REPAIR. CHECK THAT THE SCREWS, PARTS AND WIRES ARE PUT BACK SECURELY IN THEIR ORIGINAL POSITION AFTER REPAIR. ENSURE FOR SAFETY REASONS THERE IS NO POSSIBILITY OF SECONDARY PROBLEMS AROUND THE REPAIRED SPOTS. IF EXTENDED DAMAGE IS CAUSED DUE TO NEGLIGENCE OF REPAIR, THE LEGAL RESPONSIBILITY SHALL BE WITH THE REPAIRING COMPANY. 4. CAUTION IN REMOVAL AND MAKING WIRING CONNECTION TO THE PARTS FOR THE AUTOMOBILE. DISCONNECT THE BATTERY TERMINAL AFTER TURNING THE IGNITION KEY OFF. IF WRONG WIRING CONNECTIONS ARE MADE WITH THE BATTERY CONNECTED, A SHORT CIRCUIT AND/OR FIRE MAY OCCUR. IF EXTENSIVE DAMAGE IS CAUSED DUE TO NEGLIGENCE OF REPAIR, THE LEGAL RESPONSIBILITY SHALL BE WITH THE REPAIRING COMPANY. 5. CAUTIONS REGARDING CHIPS. DO NOT REUSE REMOVED CHIPS EVEN WHEN NO ABNORMALITY IS OBSERVED IN THEIR APPEARANCE. ALWAYS REPLACE THEM WITH NEW ONES. (THE CHIP PARTS INCLUDE RESISTORS, CAPACITORS, DIODES, TRANSISTORS, ETC). THE NEGATIVE POLE OF TANTALUM CAPACITORS IS HIGHLY SUSCEPTIBLE TO HEAT, SO USE SPECIAL CARE WHEN REPLACING THEM AND CHECK THE OPERATION AFTERWARDS. 6. CAUTIONS IN HANDLING FLEXIBLE PWB BEFORE WORKING WITH A SOLDERING IRON, MAKE SURE THAT THE IRON TIP TEMPERATURE IS AROUND 270. TAKE CARE NOT TO APPLY THE IRON TIP REPEATEDLY (MORE THAN THREE TIMES) TO THE SAME PATTERNS. ALSO TAKE CARE NOT TO APPLY THE TIP WITH FORCE. 7. TURN THE UNIT OFF DURING DISASSEMBLY AND PARTS REPLACEMENT. RECHECK ALL WORK BEFORE YOU APPLY POWER TO THE UNIT.

-1-

EQS744

TROUBLESHOOTING
PROBLEM UNIT DOES NOT WORK; NO LIGHTS. SOUND IS DISTORTED. SOLUTION POWER WIRES ARE NOT CONNECTED. CHECK BATTERY AND GROUND WIRING AT UNIT; CHECK BATTERY CONNECTIONS - SOURCE UNIT VOLUME IS SET TOO HIGH. REDUCE SOURCE UNIT VOLUME. - EQ CONTROLS ARE SET TOO HIGH. TURN EQ CONTROLS TO THE CENTER POSITION AND LISTEN FOR DISTORTION AGAIN. IF PROBLEM STILL OCCURS, SEE YOUR AUTHORIZED CLARION DEALER. - SPEAKERS MAY BE DAMAGED. CONSULT YOUR AUTHORIZED CLARION DEALER. WRONG INPUT IS SELECTED. PRESS AUX SWITCH SO THAT MAIN INPUTS ARE ON. NO REMOTE-ON. USING A VOLTMETER, CHECK FOR +12V FROM REMOTE-ON SOURCE.

NO SOUND FROM UNIT.

EXPLODED VIEW / PARTS LIST:


PARTS LIST
NOTE: ALL PARTS HAVE A PREFIX UB NO PART NO DESCRIPTION 1 UB-72-00381-GK TOP COVER 2 UB-72-00382-00 BOTTOM COVER 3 UB-71-00555-GK FRONT PANEL 4 UB-11-22168-00 MAIN PCB 5 UB-76-00288-00 VR KNOB A 6 UB-76-00221-04 VR KNOB B 7 UB-ST-RP430-08 SCREW-T/R3X8 8 UB-SM-PF426-05 SCREW M/R2.6X5 9 UB-78-00257-00 SPONGE 10 UB-73-00131-00 L-TYPE HANGER 11 UB-76-00375-00 ACRYLIC A 12 UB-76-00376-00 ACRYLIC B 13 UB-ST-PF426-05 SCREW T/R2.6X5 14 UB-76-00243-00 SW KNOB QTY 1 1 1 1 2 8 5 6 1 1 2 8 2 1

MISC PARTS LIST:


NO 1 2 3 4 5 6 7 8 9 10 11 PARTS NO UB-74-00003-00 UB-74-00064-00 UB-78-00002-00 UB-78-00263-00 UB-79-00059-00 UB-79-00744-GK UB-80-00744-GK UB-81-00232-00 UB-81-00262-00 UB-82-70RSR-GK UB-91-00190-00 DESCRIPTION HANGER SCREW BAG KIT PE BAG 0.06MM FIBER INSERT CARD GIFT BOX I/B LABEL STICKER GUARANTEE CARD RESISTOR ASS'Y SPECICATION L-TYPE F TYPE 230MM*260MM 173*94MM EQS744 EQS744 MADE IN CHINA CLARION EQS744 QTY 2 1 1 1 1 1 1 1 1 1 1 USERS NOTES

-2EQS-744

ELECTRICAL PART LIST


MAIN PWB SECTION
REF. N0 PARTNO R41 UB-01-11000-43 R42 R54 R55 UB-01-11020-43 R56 UB-01-11030-43 R1 R3-5 R46-47 UB-01-11030-63 R2 R6 R11-12 UB-01-11040-63 R16-17 R21-22 UB-01-11520-43 R52 R58 UB-01-11530-63 R48 R51 UB-01-11830-63 R15 R29 R45 R59 UB-01-12220-43 R13-14 UB-01-12220-63 R8-9 UB-01-12720-63 R36 R38-39 R44 UB-01-12730-63 R7 R10 R18-19 UB-01-13020-63 R20 R24 R27 R30-31 R33 UB-01-13930-63 R23 R25-26 R28 R32 R34-35 R37 R40 R43 UB-01-15110-63 R49-50 R53 R57 C31 C34 UB-02-20220-41 C27-28 UB-02-21000-41 C3 C8 UB-02-21001-41 C21 C24 UB-02-22200-41 C15-16 UB-02-22201-31 C48 C50 UB-02-22202-21 C25-26 UB-02-22202-32 C17-18 UB-02-24700-41 C11 C36 C5 C52 C55 UB-03-21030-01 C19-20 C35 C38 UB-03-21040-01 C1-2 C43 C47 C53-54 UB-03-21040-05 C29-30 UB-03-21230-01 C51 C56 UB-03-21520-01 C32-33 UB-03-21530-01 C44 C46 UB-03-22220-01 C22-23 C40 C49 UB-03-23330-01 C45 UB-03-23920-03 C37 C39 C41-42 UB-03-24720-01 C12 C4 UB-03-24730-01 C7 C9 UB-03-26820-01 C10 C13-14 C6 UB-04-21000-01 U2 UB-07-00072-01 U1 U3-6 UB-07-00074-01 Q3 UB-08-10006-01 Q1 Q2 UB-08-10027-00 Q4 UB-08-26726-00 D16 D17 UB-09-14001-01 D8-9 D11-12 UB-09-14148-01 VR3 VR5 VR6-12 VR2 VR4 VR1 SW1 SW2 D1-7 D10 D13-15 D18 T1 RT1 PR2 SUB1 SUB2 AUX1 CD1 X2 X1 GND1 UB-13-22202-21 UB-15-20103-51 UB-15-20203-26 UB-15-20203-27 UB-18-00310-01 UB-18-00717-01 UB-19-00302-03 UB-20-00151-00 UB-32-00201-00 UB-32-00641-00 UB-32-00642-00 UB-34-00145-01 DESCRIPTION RESISTOR RESISTOR RESISTOR RESISTER RESISTER RESISTOR RESISTER RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR ELE. CAPACITOR ELE. CAPACITOR ELE. CAPACITOR ELE. CAPACITOR ELE. CAPACITOR ELE. CAPACITOR ELE. CAPACITOR ELE. CAPACITOR MYLAR CAPACITOR MYLAR CAPACITOR CERAMIC CAPACITOR MYLAR CAPACITOR MYLAR CAPACITOR MYLAR CAPACITOR MYLAR CAPACITOR MYLAR CAPACITOR MYLAR CAPACITOR MYLAR CAPACITOR MYLAR CAPACITOR MYLAR CAPACITOR CERAMIC I.C I.C. T.R TRANSISTOR TRANSISTOR DIODE DIODE 1N4148 10MMBLACK ADJUSTMENT BAR VR B10K*2 RV122 VR B20K*2 RV122 VR B20K*2 RV122 SWITCH SS70050 SW PS005 LED (BLUE) MAGNETIC CORE RCA JACK TERMINAL BLOCKS TERMINAL BLOCKS POWER WIRE RED SPECICATION 10 OHM 1/4W 1 K 1/4W 10 K 1/4W 10 K 1/8W 100 K 1/8W 1.5 K 1/4W 15 K 1/8W 18 K 1/8W 2.2 K 1/4W 2.2 K 1/8W 2.7 K 1/8W 27 K 1/8W 3 K 1/8W 39 K 1/8W 510 OHM 1/8W 0.22UF/50V 1UF/50V 10UF/50V 2.2UF/50V 22UF/25V 220UF/16V 220UF/25V 4.7UF/50V 103J 104J 104 M 50V 123J 152J 153J 222J 333J 392J 472J 473J 682J 100P/K TL072 TLO74 MPSA06 (BULK) MPSA27 2N6726 2A 40V IN4001 1A 50V DO-35 50MA 100V SFR 22K 20-20K-B10K-OC 20-20K-B20K 20-20K-B20K-OC -0202-7.5T-NN -PA022BHKBW BB447C MH-7385 13Q WSP-212V-09 MC030-5003K (STAND) MC100-5003K (CONNR) 30CM,1A,0.18/12 Q'TY 1 3 1 6 4 4 2 2 4 2 2 4 4 6 14 2 2 2 2 2 2 2 2 5 4 6 2 2 2 2 4 1 4 2 2 4 1 5 1 2 1 2 4 2 7 2 1 1 1 12 1 5 1 1 1 USERS' NOTES

-3EQS-744

BLOCK DIAGRAM

-4EQS-744

SCHEMATIC DIAGRAM

-5EQS-744

-6EQS-744

-7EQS-744

PRINTED WIRING BOARD:

-8EQS-744

-9EQS-744

- 10 EQS-744

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