r

orop /RZ FDUERQ  DQG /RZ

DOOR\VVWHHO)LOOHUPHWDO (OHFWURGHXVHGIRU*DV6KLHOGHG$UF:HOGLQJ


7,*
)LOOHUPHWDOIRU*DV7XQJVWHQ$UF:HOGLQJ
}   o      o
no  n
MRLQLQJ GLVVLPLODUPHWDOon
n   n   or
&DUERQDQG/RZDOOR\V6WHHOVoo6WDLQOHVV6WHHOV
o +HDW  5HVLVWDQFH  $OOR\V     $OXPLQLXP
$OOR\V0DJQHVLXP$OOR\V%HU\OOLXP
&RSSHU$OOR\V1LFNHO$OOR\V n
&DVW,URQV5HIUDFWRU\DQG5HDFWLYH0HWDOV
oo  7,*   
0,*0$*oj}o






)LOOHU0HWDOo}n:HOGLQJURG}o
j



r7,*

o   }noo
ooorop EDFN
JDVonrn n
onroo
o6XUIDFLQJonro 
     }o
URG}o6SRRORU&RLOo
nojn $XWRPDWLF:HOGLQJ
oo   
noon
oo}o$:6n
oo

)LOOHUPHWDO*7$:$:6
 6SHFLILFDWLRQ 
QXPEHU
)LOOHUPHWDO
$
$

o,URQ 6WHHO*DV:HOGLQJ5RGV
 &RSSHU  &RSSHU  $OOR\  %DUH
:HOGLQJ5RGDQG(OHFWURGH

$

$
$
$
$
$
$
$
$
$

on  o
or&RUURVLRQ5HVLVWLQJ&KURPLXPDQG&KURPLXP
1LFNHO6WHHO%DUHDQG&RPSRVLWH0HWDOFRUHGDQG6WDQGHG$UF
:HOGLQJ(OHFWURGHVDQG:HOGLQJ5RGV
 $OXPLQLXP  DQG  $OXPLQLXP
$OOR\:HOGLQJ5RGVDQG%DUH(OHFWURGHV
6XUIDFLQJ:HOGLQJ5RGVDQG(OHFWURGH
 1LFNHO  DQG  1LFNHO  $OOR\  %DUH
:HOGLQJ5RGVDQG(OHFWURGH
7LWDQLXPDQG7LWDQLXP$OOR\
%DUH:HOGLQJ5RGVDQG(OHFWURGH
r&DUERQ6WHHO(OHFWURGHVIRU*DV6KLHOGHG
$UF:HOGLQJ
0DJQHVLXP$OOR\:HOGLQJ5RGDQG%DUH
(OHFWURGHV
 &RPSRVLWH  6XUIDFLQJ  :HOGLQJ  5RGV  DQG
(OHFWURGHV
rr =LUFRQLXP DQG  =LUFRQLXP
$OOR\%DUH:HOGLQJ5RGVDQG(OHFWURGH
 /RZ  $OOR\  6WHHO  IRU  *DV  6KLHOGHG  $UF
:HOGLQJ
5RRWSDVV&RQVXPDEOH,QVHUW

$

  ono
n)LOOHUPHWDO*7$:
5/2u%ULHQ:HOGLQJ+DQGERRNYROXPH
(:+REDUW,QVWLWXWH
$60(%396HFWLRQ,,;;9LL



3$:
)LOOHUPHWDOIRU3ODVPD$UF:HOGLQJ




rr3$:

nn$:6n
nnno3$:
n}

)LOOHUPHWDO*7$:$:6
6SHFLILFDWLRQ

QXPEHU
)LOOHUPHWDO
$
$

$
$

 &RSSHU  &RSSHU  $OOR\  %DUH

:HOGLQJ5RGDQG(OHFWURGH
ono
or &RUURVLRQ5HVLVWLQJ&KURPLXPDQG&KURPLXP
1LFNHO6WHHO%DUHDQG&RPSRVLWH0HWDOFRUHGDQG6WDQGHG$UF
:HOGLQJ(OHFWURGHVDQG:HOGLQJ5RGV
 $OXPLQLXP  DQG  $OXPLQLXP
$OOR\:HOGLQJ5RGVDQG%DUH(OHFWURGHV

1LFNHODQG1LFNHO$OOR\%DUH:HOGLQJ5RGVDQG(OHFWURGH

$


7LWDQLXPDQG7LWDQLXP$OOR\%DUH:HOGLQJ5RGVDQG(OHFWURGH
$
r
&DUERQ6WHHO(OHFWURGHVIRU*DV6KLHOGHG$UF:HOGLQJ
$

0DJQHVLXP$OOR\:HOGLQJ5RGDQG%DUH(OHFWURGHV
$
rr
=LUFRQLXP DQG  =LUFRQLXP  $OOR\ %DUH  :HOGLQJ  5RGV  DQG
(OHFWURGH
n)LOOHUPHWDO3$:
5/2u%ULHQ


0,*0$*
6ROLG:LUHIRU0,*0$*RU*DV0HWDO$UF:HOGLQJ*0$:
o  0,*0$*    *0$:   }
o}jn
o}o   n n
  'HR[LGH]HUV     oo
   }o j jn
r



r6ROLGZLUHHOHFWURGH0,*0$*

nonn

r}o


  $:6  on  *0$:  o

*0$:$:6


6SHFLILFDWLRQQXPEHU
)LOOHUPHWDO
$
$

$
$
$
$
$
$
$

&RSSHU &RSSHU$OOR\%DUH
:HOGLQJ5RGDQG(OHFWURGH
on o
or &RUURVLRQ5HVLVWLQJ  &KURPLXP  DQG
&KURPLXP1LFNHO6WHHO%DUHDQG&RPSRVLWH0HWDOFRUHGDQG
6WDQGHG$UF:HOGLQJ(OHFWURGHVDQG:HOGLQJ5RGV
$OXPLQLXP DQG $OXPLQLXP
$OOR\:HOGLQJ5RGVDQG%DUH(OHFWURGHV
6XUIDFLQJ:HOGLQJ5RGVDQG(OHFWURGH
n :HOGLQJ  (OHFWURGHV  DQG  5RGV
IRU&DVW,URQ
 7LWDQLXP  DQG  7LWDQLXP
$OOR\%DUH:HOGLQJ5RGVDQG(OHFWURGH
r &DUERQ  6WHHO  (OHFWURGHV  IRU  *DV
6KLHOGHG$UF:HOGLQJ
rr =LUFRQLXP DQG
=LUFRQLXP$OOR\%DUH:HOGLQJ5RGVDQG(OHFWURGH
/RZ$OOR\6WHHOIRU*DV6KLHOGHG$UF
:HOGLQJ


n*0$:
$60(%396HFWLRQ,,;;9LL

oonr
       n   oo
jjo
oop&2oonoprr
o0,*0$*

n



pj

oo

n

nn

r o
6LOLFRQ
6L
 }'HR[LGL]HU
'XFWLOLW\
ooon

0Q  }'HR[LGL]HU
0DQJDQHVH
n
o+RW&UDFNV
$OXPLQLXP
$O
7LWDQLXP
7L
r=LUFRQLXLXP =U

n}'HR[LGL]HU
n


1LFNHO

1L

on

&KURPLXP

&U

 oorn


0ROLEGLQXP 0R

oonn
o


nno

ro
rop6SHFLILFDWLRQIRU&DUERQVWHHO(OHFWURGHVDQG5RGVIRU*DV
6KLHOGHG$UF:HOGLQJ$16,$:6$

 $16,$:6 $  o
roj VROLG HOHFWURGH 
FRPRSRVLWH VWUDQGHG HOHFWURGH FRPSRVLWH PHWDO FRUHG
HOHFWURGHVROLGURGno
rop*DV 6KLHOGHG $UF :HOGLQJ  *6$: o
pr *DV 0HWDO $UF :HOGLQJ  *0$: p
r*DV7XQJVWHQ$UF:HOGLQJ*7$:n3ODVPD$UF:HOGLQJ
3$:
nno
 VROLG HOHFWURGH VROLG URG
FRPRSRVLWH VWUDQGHG HOHFWURGH
FRPSRVLWHPHWDOFRUHGHOHFWURGH
 nFKHPLFDOFRPSRVLWLRQRIHOHFWURGHRUURG
 PDFKDQLFDOSURSHUWLHVRIZHOGPHWDO
$61,$:6$
FRPRSRVLWHVWUDQGHGHOHFWURGH
FRPSRVLWHPHWDOFRUHGHOHFWURGH
nFKHPLFDOFRPSRVLWLRQRIHOHFWURGHRUURG
 PDFKDQLFDOSURSHUWLHVRIZHOGPHWDO
 poVKLHOGLQJJDVHPSOR\HG





a.

$16,$:6$

ro 7,*0,*0$*3$:

ER = (Electrode)(Rod), E = n

no[SVL0SDnSVLNVL

6 6ROLG& oFRPSRVLWH

ER 70 S - X N HZ
E 70 C - X Y N HZ
rnnp
$:6&ODVV





n
+
+

nn+
POJP


+
+





on
E$:6&ODVVLILFDWLRQ}
orFRUHEHOW
UHDFWRUYHVVHO

pVKLHOGLQJJDV
FRPSRVLWHHOHFWURGHp&2oov&wp
y$UEDODQFH&Roov0w

nVROLGHOHFWURGHn
ZHOGPHWDOFRPSRVLWHHOHFWRRGHon
o}*6n}oVLQJOH
ySDVVDSSOLFDWLRQVn
A1 Classification System ASNI/AWS A 5.18-93

o
rop6SHFLILFDWLRQIRU/RZ$OOR\6WHHO(OHFWURGHVDQG5RGV
IRU*DV6KLHOGHG$UF:HOGLQJ$16,$:6$
 $16,$:6 $  o
roj VROLG HOHFWURGH 
FRPRSRVLWH VWUDQGHG HOHFWURGH FRPSRVLWH PHWDO FRUHG
HOHFWURGHVROLGURGno
rop*DV 6KLHOGHG $UF :HOGLQJ  *6$: o
pr *DV 0HWDO $UF :HOGLQJ  *0$: p
r*DV7XQJVWHQ$UF:HOGLQJ*7$:n3ODVPD$UF:HOGLQJ
3$:
nno
 VROLG HOHFWURGH VROLG URG
FRPRSRVLWH VWUDQGHG HOHFWURGH
FRPSRVLWHPHWDOFRUHGHOHFWURGH
 nFKHPLFDOFRPSRVLWLRQRIHOHFWURGHRUURG
 PDFKDQLFDOSURSHUWLHVRIZHOGPHWDO
$61,$:6$
FRPRSRVLWHVWUDQGHGHOHFWURGH
FRPSRVLWHPHWDOFRUHGHOHFWURGH
nFKHPLFDOFRPSRVLWLRQRIHOHFWURGHRUURG
 PDFKDQLFDOSURSHUWLHVRIZHOGPHWDO
 poVKLHOGLQJJDVHPSOR\HG