FANUC GFTE-589-EN - 04 - 101112. Manual Guide I, CNC Turning Made Easy.

CNC CoNtroLs
DrIvE systEMs
LAsEr systEMs
sErvICE
MANUAL GUIDE i
Turning made easy
2010 FANUC FA Europe s.A., Echternach, Luxemburg technical specifications can be altered without prior notification. All rights reserved. the copying or transferring of even individual text sections, images or drawings is not permissible without the prior written agreement of the publisher. this is also true for photocopying or any other procedure as well as transferring the text to films, tapes, discs, work transparencies or other media. the training book was compiled by: FANUC FA Europe S.A. Zone Industrielle L-6468 Echternach www.fanuccnc.eu CTDT Centre Technique et de Formation Les Lovires 13 CH-2720 tramelan www.ctdt-cip.ch CNC-Technologie Service Elbinger str. 21 D-41812 Erkelenz
Manual Guide i Turning
Page 1 2 3 4
Introduction The CNC controller and operating panel Main screen of MaNual GuIde i Basic program functions
4.1 4.1 ediT operating mode 4.1.1 Creating a new program 4.1.2 Program list 4.1.3 Changing the program MeM operating mode 4.2.1 Graphically simulating the program 4.2.2 Converting the program to iSO format 4.2.3 Changing the program JOG operating mode
5 6 7 8 8 10 15 16 16 17 18 18 18 19 19 20 21 25 27 29 57 96 143
4.2
4.3 5
General information
5.1 5.2 lathe co-ordinate system Zero point selection
6 7 8
ISO programming Tools and offsetting Programming examples

8.1 8.2 8.3 8.4 example 1 example 2 example 3 example 4
1. introduction
user-friendly shop floor programming
Manual Guide i, the user-friendly software for shop floor programming, makes it easier for you to operate the machine. The innovative programming enables development from a drawing to a production part in a very short time. Thanks to Manual Guide i, FanuC CnCs can be programmed, very easily and quickly, for turning, milling and compound machining. Self-explanatory menus and graphic simulations guide the user through the programming, producing highly efficient results even for complex machining processes. The FanuC Manual Guide i software is based on the iSO code format and has an ergonomic CnC user interface for programming cycles. it uses a Graphical user interface with user-friendly icons which allow you to interactively create part programs in just a few steps. all of the relevant information is displayed on one CnC screen. Having to constantly change between screens is thus avoided as is the risk of getting lost in the numerous pop-up screens. This training book will give you an overview of Manual Guide i software for the programming of lathe applications, including three practical programming examples. it was developed by specialists and will facilitate your introduction to Manual Guide i software. You will be ready to program even complicated parts with Manual Guide i once you have worked your way through the three examples. We wish you lots of fun and success when programming. We would be delighted to hear from you if you have any suggestions relating to this training document.
2. The CnC controller and operating panel

The programming software Manual Guide i runs on all Series i CnC controllers from FanuC. in this way we have combined the highest reliability with uncomplicated shop floor programming. The targeted end result is high machine availability as well as quicker work progress.
Series 16i/18i/21i-Model B CNC Series 30i/31i/32i CNC
FaNuC operating panel
The following CnC controller keys that are often used when working with Manual Guide i :
entering data Confirming entered data Modifying existing data deleting entry to the left deleting data, e.g. a line Scrolling page up/down Moving the cursor in the direction of the arrow Manual Guide i is started by pressing key.
3. Main screen of Manual Guide i

The person using the CnC controller with Manual Guide i will find that all of the important information is well laid out and easy to see on the main screen. The screen is subdivided into four areas:
Machine information
Position of the axes Residual path Spindle speed load display Feed Modal G code
Program input
High quality editor auxiliary function alarm function
Turning simulation in 2d and 3d
Soft keys
lathe-specific Self-explanatory intuitive
4. Basic program functions

The following three main operating modes are available to the user: edIT (create or change a new program) MeM (execute or graphically simulate a program) JOG (manual operation).
4.1 edIT operating mode

The ediT operating mode has clear and self-explanatory menus. The user can select from among the following: create, change, copy, delete a new program as well as input or display the program on an external data carrier. using the soft keys, you can select all other menus from the main menu.
uncomplicated selection thanks to the soft keys:
examples
Selecting via the menus, the example of the machining cycles. Cycle selection for all operating modes, e.g.:
Turning
Residual Machining Grooving Threading drilling
Self-explanatory, easy-to-use data input menu for the turning cycle:
4.1 ediT operating mode
4.1.1 Creating a new program

To create a new program, press the soft key new Program
Then enter a program number between 1 and 9999, e.g.: 100 and press the soft key CReaTe. The program no. 100 is opened.
if a program number has already been allocated, it is indicated by a corresponding message. The new program is entered as follows: STaRT CYCle eNd each cycle consists of the following two parts: Cutting conditions Geometric data (workpiece contour)
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Program start:
STaRT
a personal template can be predefined for the program start and be simply called up by pressing the soft key STaRT in the Selection menu.
The required data for workpiece machining is entered step by step. The diagram of the program start with the description of the blank part for graphical simulation as well as tool function or replacement are repeated with minor modifications.
The controller allows you to store recurring program parts as a template in the start menu and to easily call them up as required. Typical application examples are: program start, tool function or tool replacement and program end. The blank part definition has its own selection and input menu.
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Machining:
CYCle
There are a wide variety of machining cycles available for lathe machining. To select the required cycle press the soft key CYCle.
Selection is uncomplicated as can be seen in the illustration below. in this example the exterior of a cylindrical blank part is being machined. The corresponding menu is selected via the cursor and confirmed by pressing the soft key SeleCT The cutting conditions menu then appears on the screen. .
Cutting conditions
The cutting conditions are entered into the following screen mask:
after the cutting conditions have been entered, the contour description screen mask automatically appears.
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example of workpiece
The workpiece contour to be machined is geometrically described as per the drawing. normally this figure can only be programmed by an experienced programmer. This problem can be easily solved with the Manual Guide i.
Workpiece contour for the cycle

The workpiece contour is described with the help of the following soft keys:
in the illustration below you can see the entries for radius 40 of the previous example. Only the positions seen in the drawing for the centre point and the radius are entered. The finish points are unknown.
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The adjacent graphics automatically appear, once the entry is complete. You can track the previously entered contour elements at the top of the screen. unknown transitions are automatically calculated by the CnC.
The finished workpiece contour displayed on the screen.
The following entries were required for the example: 1. Contour start X20 Z0 2. end Z-15 6. 3. Radius R40 Centre X100 Z-15 last connection TanGenTS Next connection TanGenTS Radius R14 Next connection TanGenTS Close end Z0 5.
end X70 Z-70
7.
Contur end X20 Z0
4.
The above workpiece contour is described with a few simple entries! The workpiece contour also has the option of being stored as a separate subprogram so that the figure can be used for multiple operations, e.g. roughing and finishing. This considerably reduces programming.
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4.1.2 Program list

all the programs in the program list are displayed when the soft key 0 lIST is pressed.
The following information is displayed: program number, comment, date of creation or alteration, time, size of the program and cycle time.
Program list options: NeW COPY deleTe edCOM SeaRCH new program Copy program delete program edit comment Search program M-CaRd all del SRTORd OPeN Memory card delete all Sort programs Open program
Program input and display

The CnC controller conveniently allows you, by means of a standard memory card, to rapidly read in/out programs and all other data such as tool offset, as well as machine and controller data. The reading in/out of data is fully controlled by the menu using the soft keys.
The content of the memory card can also be displayed on the CnC controller screen. This guarantees an unrestricted, uncomplicated and above all a quick data exchange.
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4.1.3 Changing the program

Press the soft key OPeN to display and subsequently make changes to the program. By pressing the soft key alTeR cycles are reconverted into the original input menu.
in the following example, the cycle G1120: TURNING (OUTER ROUGH) is selected. The precise meaning of the respective function is displayed in the marked field.
The changes are made in the input menu and are accepted by pressing the soft key alTeR.
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4.2 MeM operating mode
4.2 MeM operating mode

Programs can be graphically simulated, executed and converted to din/iSO in this operating mode.
4.2.1 Graphically simulating the program

a program is graphically simulated in this operating mode. There are two different types of display:
a) Solid body graphical animation
b) Tool path-line graphics
The machining is realistically displayed in solid body animation. You see the material removal by the corresponding machining tool. The movement of the tool tip is displayed as a line in the tool path-line graphics.
Zoom Function
By selecting the area using soft keys, detailed magnifications can be easily achieved.
it is as easy to operate as a dVd player.
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4.3 JOG operating mode
4.2.2 Converting the program into ISO format

a Manual Guide i program can be fully converted to a standard iSO program. Such a program is hence not dependent on the make of the CnC controller. as a result you have the option of universally using the Manual Guide i program in the entire production area.
4.2.3 Executing the program

a program created using the Manual Guide i can be executed directly in the original format. You do not have to convert the program to execute it.
4.3 JOG operating mode

The machine can be manually operated in this operating mode. using the JOG keys or a hand wheel, the feed of the axes being processed can be either manually selected or at rapid. amongst other things, the workpiece zero point and offset are determined if the machine does not have an automatic measuring device or has no external tool pre-setting.
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5. General information
The workpiece rotates in a standard lathe. it is clamped in a chuck or a collet chuck. The machining tools are secured in the tool holder (indexer/turret) and are moved in two axes, in the Z direction (longitudinal motion, parallel to the headstock spindle axis) and in the X direction (transverse motion).
5.1 lathe co-ordinate system

There are also lathes with more than two axes. The work spindle can be designed as the C axis. it can then be positioned at any angle or its feed can be controlled so that it is possible to drill and mill with rotating tools at the face or lateral surface.
if the tool holder (indexer/turret) can also be adjusted heightwise it is the Y axis. There are also machines with a counter spindle, where the workpieces can be automatically machined from two sides.
The different machining levels are differentiated by G codes: G18 = Movement in the axes XZ G17 = drilling and milling on the face at the end face XY G19 = drilling and milling at the lateral surface YZ
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5.2 Zero point selection
5.2 Zero point selection

each moving axis of a CnC machine has a measuring system. Once the machine has been switched on, these measuring systems must be synchronised with the CnC controller. There are reference points for this purpose in the measuring systems, which are found at the positive end of the axiss traverse path and are usually started manually. There are also machines with absolute measuring systems whereby the reference points are superfluous.
Symbol for the reference point
The workpiece zero point can be freely selected from the entire positioning range. The user logically sets the zero point to be programmed at the place it is easiest to program. This is nearly always in the Z axis (the front of the workpiece diagram) in the case of a lathe, and is the centre of the work piece in the X axis. The X axis dimensions are programmed in diameter.
Symbol for the workpiece zero point
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6. iSO programming
Minimal knowledge of iSO programming is required for program inputting with Manual Guide i . Machining cycles are called up via 4-digit G functions. The G-code itself is irrelevant to the user as the data is entered by graphic input displays. There are very few G-functions which the user must know in order to be able to work with Manual Guide i These are explained below. .
G0 = Rapid Traverse
With the command G0 one or several machine axes can simul, taneously be moved. The axes in question move at high speed from the start to the target point without interpolating, e.g.: G0 X100 Z2.
G1 = Feed
With the command G1 one or several machine axes can simultaneously be moved at a programmed feed rate. in this case, the axes in question move along a straight interpolating line from the start to the target point. For lathes the feed is normally programmed in mm/revs, e.g.: G1 X100 Z-50 F0.3 (F = feed rate).
G90 = absolute programming

in the case of absolute programming, all of the programmed positions refer to the selected workpiece zero point. Example G90 G0 Z-50 Z-70 Z-110 Z-140 Z-170 Z-200
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6. iSO programming
G91 = Incremental programming

in the case of incremental programming, each dimension refers to the previous position. Example: G91 G0 Z-50 Z-20 Z-40 Z-30 Z-30 Z-30
The functions G90/G91 and G0/G1 are self-maintaining (modal) which means that they remain , active until they are overwritten by the corresponding counter function .
G96 = Constant cutting speed

This function serves to keep the cutting speed, for each workpiece diameter, constant at the tool tip. Through the G96 function, the CnC controller automatically calculates the corresponding speed for each diameter position (X axis). The work spindle speed is constantly altered in the case of facing, taper turning or radius turning. The cutting speed is programmed in m/min as address S as . the diameter increases the speed decreases; for smaller diameters the speed can increase up to the maximum possible speed. To avoid damage due to centrifugal forces, the speed can be limited to the respective program through the corresponding command (see G92 speed limitation). Example: G96 S250 s [m/min]
G97 = direct speed programming (R.P.M.)

drilling, milling or other tools, whose diameters do not alter during machining, are operated at a constant speed. it is also advisable to work at a constant speed when threading. The adjacent formula is used to calculate the speed. n = Speed in rpm Vc = Cutting speed in m/min d = diameter in mm Example: G97 S4509 s [rpm] (255) (18,0)
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G92 = Speed limitation

The function G92 together with the address S bring about a speed limitation. Very high speeds occur when turning at a constant cutting speed, particularly when facing in the direction of the work spindle centre (X axis). Where parts are unbalanced even a relatively low speed can be dangerous. Example: G92 S3500 s [rpm] The address S is used for three different functions. The corresponding G function assigns constant cutting speed, direct speed or speed limitation. The G function and the S command must be in the same block.
G94 = Feed in mm/min

G94 programs the feed in mm/min for drilling or milling tools. The adjacent formula is used to calculate the feed in mm/min: Vf = Feed in mm/min n = Speed rpm (4509) Z = number of teeth (for drill bit 1) Sz = Feed per tooth mm/tooth or mm/rev (0.25) Example: F1127 F [mm/min]
G95 = Feed in mm/rev

G95 programs the feed in mm/revs for general lathe tools. These tools work at different diameters of the workpiece. The speed of the work spindle changes due to the constant cutting speed at the tool tip. The feed per revolution, however, remains the same. Example: G95 F0.25 F [mm/revs]
M codes (auxiliary functions))

M codes are characterised as auxiliary functions, with whose help the greatest range of machine actions can be triggered. M functions are standardised to some extent and are hence the same in all CnC machine tools. There are also free M functions, which are used differently by each machine manufacturer. Please pay particular attention here to the operating instructions of the machine manufacturer. The most important M functions are listed below: M00 = Program stop unconditional M01 = Program stop optional M03 = Work spindle On, clockwise M04 = Work spindle On, anticlockwise M05 = Work spindle STOP M07 = Coolant 1 On M08 = Coolant 2 On M09 = Coolant OFF M30 = Program end with resetting to program start M98 = Subprogram call-up
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6. iSO programming
MaNual GuIde i program and G codes

a program created by Manual Guide i is displayed in the following illustrations: On the left, the entire program for the previous example workpiece contour , with the contour roughing and finishing. The actual workpiece contour is saved as subprogram no. 71. in this way the contour description data can be used for roughing and finishing.
Only the sentences marked in yellow are entered in iSO code. They have the following meaning: G92 S4000: G0 X200 Z200 T0202: G96 S100 M4: G0 X200 Z200 T0: M30: Programmable speed limitation (G92) to a max. (S) 4000 rpm. Rapid feed (G0) of the axes X and Z to X200 Z200, change position and tool function no. 2 with tool offset no. 2 (T0202). Constant cutting speed (G96) (S) 100 m/min and spindle On in an anticlockwise direction(M4). Rapid feed (G0) of the axes X and Z to X200 Z200 and delete tool offset no. 2 (T0202). Program end and reset program to start.
These blocks are repeated practically in every program, tool replacement is even repeated several times. at the most, it is the tool number, speed and cutting speed that change. These entries are thereby optimally suited to be stored as a template whereby they can be called up as required, at the press of a key, from the start menu.
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7. Tools and offsetting

Tool offset allows you to program workpieces without having to take into consideration differing tool dimensions. The tool offset usually refers to a reference tool that was used to determine the workpiece zero point.
Tool memoryr
The CnC controller has a tool memory which contains various tool-related data. The memory contains data on the type and shape of the tool as well as offset for the X and Z axes, radius and virtual tip position. Below you will see tools for general turning, threading, grooving as well as tools for contour turning:
if the machine is equipped with the so-called powered tools for drilling and milling then the tools for these operating modes are also available.
The adjacent tool list contains the offset for the X and Z axes, the radius and virtual tip position
as well as the tool shape and type.
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7. Tools and offsetting
The mounting position of the toolas well as the geometric values for the tool angle for general tools, the width and possible grooving depth in the case of grooving tools, the diameter and tip angle of drill bits etc.
Press soft key T-ofs to enable the tool function e.g.: T01 01 Tool offset no. Tool number
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8. Programming examples
Creating a MaNual GuIde i program
a Manual Guide i program is created in the following steps. You must pay particular attention to the correct approaching of the cycle start point and returning to a defined withdrawal point. 1) Blank part definition (only if a program simulation is required) 2) approaching the tool indexing point 3) Tool selection 4) inserting the required G and F functions (e.g. spindle On, speed, coolant, feed) 5) approaching the cycle start point 6) Cycle: Cutting conditions (e.g. turning, drilling, thread cutting, grooving) 7) Cycle: Figure information (several figures e.g. drilling figures can be programmed after a cycle) 8) Moving to a defined withdrawal point 9) Repeating steps 2 to 8, to add additional machining processes 10) Program end, enter the required M and G functions nOTe: activities described at point 5 can be executed in advance (between points 2 and 4) according to the operator needs.
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8. Programming example
example:
G1902 B120. d120. H40. i0. J0. K0.; Blank part definition
G0 X200 Y200 Z200; approaching the tool replacement point T0101; Tool selection inserting the required G, M, S, F functions
G95 G96 M3 S2000 F1000; G0 X0 Y0 Z2;
approaching the cycle start point Cycle: Cutting conditions
G1030 S80. T20. l4. J10. K2. H2. C2. W2. F1000. V1000. e100. P1. R10. Q1. X10. Z2.;
G1200 T2. H0. V0. B0. l-20.; G1201 H0. V75. K3. d80. l0. M0. T1.; G1204 H5.V80.C5.T1.; G1201 H47 .596876 V80. K1. C50. l0. M0. T1.; G1205 H51.50122 V78.123475 R5. i47 .596876 J75. K2. T1.; G1201 H59.77582 V67 .780225 K8. a51.340192 l0. M0. T1. S3.; G1205 H56.697181 V59.7254 R5. i55.871476 J64.656749 K2. T1.; G1203 H73.257314 V25.025234 R20. i60. J40. e20. P60. Q40. l0. M0. T1. S4.; G1205 H80.475986 V24.405017 R5.i76.571642 J21.281542 K2. T1.; G1201 H93.50122 V8.123475 K8. C100. d0. a51.340192 l0. M0. T1.; G1205 H89.596876 V0. R5. i89.596876 J5. K2. T1.; G1201 H0. V0. K5. C0. l0. M0. T1.; G1206;
Cycle: Figure
G0 X100 Y100 Z100; M30; Program end
Moving to a defined withdrawal point
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8.1 example 1
in this example a workpiece, which has an overall rising contour and for which all geometric elements are known or have been determined, is programmed with the Manual Guide i. The following machining cycles are programmed: external turning: roughing and finishing (contour as a subprogram) Threading Groove
Tool data
T0101
Machining steps
external turning-roughing external turning-finishing
T0202
Thread cutting M10
T0303
Grooving 4 x 4
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8.1 example 1
New program
Select operating mode ediT
New program
enter the program number using the keyboard
end the program input by pressing the soft key Create
editing the comments
Press the soft key to enter a comment
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Comment or workpiece name
Finish editing by pressing the soft key alTeR
Opening the program
Opening the selected program
Selection of further soft keys
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8.1 example 1
Blank part definition
Press the soft key Start
Select the blank part using the arrow keys
Confirm the selection by pressing Select
note: The blank part definition entered here is only used for the graphic simulation and has no influence on the tool path.
enter the following values: d: 40 l: 42 K: 0.1
Confirm data entry by pressing the soft key Insert
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Selection of a template
Selection of a suitable template G95 = feed/revolution G96 = constant cutting speed S200 = 200 m/min.
Press the soft key Insert
Manually complete the positions marked by ?. alter the program as follows: T0101
2x
Press the soft key Cycle
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8.1 example 1
Selection of the machining cycle

Select the machining cycle using the arrow keys: 1x
Press the soft key Select
Complete the data
Complete the data
end entry by pressing the soft key Insert
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Geometric definition
enter the following values using the keyboard: dX: 10-1.5*2 = 7 Z: 0
Press the soft key OK
Selection of the geometric element: line
Select the direction of the line
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8.1 example 1
enter the following values using the keyboard: dX: 10 Z: -1.5
enter the following values using the keyboard: direction: left Z: -15
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Selection of the geometric element line
enter the following values using the keyboard: direction: up dX: 16
note: When programming a chamfer, a line is defined up to the theoretical intersection of both lines enclosing the bevel. enter the sequence for line, chamfer, line.
Selection of the geometric element Chamfer
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8.1 example 1
enter the following values using the keyboard: C: 1
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note: When programming a radius, a line is defined up to the theoretical intersection of both lines enclosing the radius. enter the sequence for line, radius, line.
Selection of the geometric element Radius
enter the following values using the keyboard: R: 4
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8.1 example 1
enter the following values using the keyboard: direction: up dX: 30.15
enter the following values using the keyboard: C: 1
40
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8.1 example 1
enter the following values using the keyboard: direction: up dX: 38
enter the following values using the keyboard: dX: 40 a: 45
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note: in order to define the machining area the geometric process must be closed. The blank part defined at the program start is solely used for the graphic simulation. if a simulation is not required then the blank part definition can be omitted at the program start.
enter the following values using the keyboard: direction: Right Z: 0 Element attribute
Press the soft key Blank
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8.1 example 1
enter the following values using the keyboard: direction: down dX: 7
note: The start point must correspond with the finish point. The geometric process must be closed.
Press the soft key Create
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Select Create as a subprogram
enter: Sub-prog-no.: 789 Contour name: Profile
end of the geometric input The roughing cycle is programmed

Manually enter the tool withdrawal point
G0 x 41 Z1
4x
Finishing cycle
1x 6x Select external turning finishing
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8.1 example 1
Finishing feed
Press the soft key Cancel
Press the soft key Cancel
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2x
Select subsequent soft keys, press them 4x
4x
Press the soft key Copy to copy the control section M98 P888 to the clipboard.
The section contains the subprogram function of the geometric data already defined in the roughing cycle.
Press the soft key Copy
2x
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8.1 example 1
2x
To enter the subprogram function that has already been copied to the clipboard immediately after the finishing cycle G1126.
Press the soft key Paste
Finishing cycle
end of the finishing cycle
Select the subsequent soft keys, press them 1x
Tool replacement
Select the suitable template

note: if there is no suitable template available, enter the control sections manually or create a new template (see user manual).
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add to the program as follows: T0202 G97 S2000 X11 Z3
2x
end of the tool replacement

Thread cutting cycle

3x Select: external thread cutting
Select: Type of feed
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8.1 example 1
Complete the data
Complete the data
1x
Select: Metric threading
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Complete geometric data according to the workpiece drawing
The soft key Calculate allows you to calculate the thread depth
end of thread cutting Tool replacement
Select the suitable template
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8.1 example 1
add to the program as follows: T0303
1x 2x
Grooving
2x 3x
Complete the data
Press the soft key Nothing
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Complete the data
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8.1 example 1
Complete the data
Press the soft key end
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Select the template for the program end
Program end
end of the program Simulation

Select the operating mode: AUTO (MEM)
Select the operating mode: auTO (MeM)
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8.1 example 1
Press the soft key Rewind
end of the simulation
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8.2 example 2
This example contains the programming of a workpiece with Manual Guide i, which has a falling contour and two unknown pieces of geometric data. The following machining cycles are programmed: external turning (roughing and finishing) Milling drilling
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8.2 example 2
Tool data T0101
Machining steps external turning-roughing external turning-finishing
T0404
Cutter
T0505
drill
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New program
Select operating mode ediT
New program
enter program number using the keyboard
Select program list by pressing the soft key O list
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8.2 example 2
editing the comment
Press the soft key to enter the comment
enter comment or workpiece name
end comment entry by pressing the soft key alter
Open the program
Open the selected program
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To select further soft keys, press 1x
Blank part definition
Select the raw part using the arrow keys
Confirm selection by pressing Select
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8.2 example 2
entering the following values: d: 80 l: 75 K: 0 Confirm data entry by pressing the soft key Insert
Select a template
note: if there is no suitable template available, enter the control section manually or create a new template (see user manual).
Selection of a suitable template: G95 = Feed/revolution G96 = Constant cutting speed S200 = 200 m/min.
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Manually complete the positions marked by ? alter the program as follows: T0101 Modifying the start point: X = 82 Z=1
note: The feed rate must be entered in mm/revolution, as G95 feed/revolution was programmed before the cycle. For G94 the feed is entered in mm/min.

Select the machining cycle using the arrow keys:
1x
note: The CnC must be at G40 before the cycle. The radius compensation is internally accounted in the cycle.
Complete the data
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8.2 example 2
1x
Complete the data
end entry by pressing the soft key Insert
enter the following values using the keyboard: dX = 27.7 Z=0
Selection of the geometric element arc
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enter the following values using the keyboard: R: 16 CdX: 0 CZ: -8
The arc end is Tangential
enter the following values using the keyboard: direction: left-down dX: 12
The next transition is Tangential
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8.2 example 2
Complete the data
1x
enter the finishing feed

note: a separate finishing feed can be entered for each geometric element. if no value is entered here then the value entered in the cycle is valid.
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Complete the data
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8.2 example 2
Complete the data
Complete the data
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Complete the data
Press soft key 1 x
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8.2 example 2
Selection of the geometric element dIN 76
Complete the data
note: The groove depth d is entered as a diameter dimension.
Press soft key 1x
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Complete the data
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8.2 example 2
Complete the data
Selection of the geometric element arc (clockwise)
Complete the data

note: The data input field supports pocket calculator functions.
Centre point of the arc: x = 90 Radius of 20 mm corresponds to a diameter of 40 mm
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note: Select the lower intersection point as displayed in the illustration.a
Complete the data
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8.2 example 2
Complete the data
note: Select the lower intersection point as displayed in the illustration.
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note: You alternatively have the option to program a vertical line where the max. value of X = 80 and to use the geometric element "chamfer".
Complete the data
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8.2 example 2
Complete the data
1x
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note: The start point must be the same as the finish point. The geometric process must be closed.
Complete the data
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8.2 example 2
1x Change from Insert in current programme to Create as a subprogramme enter: Sub-prog-no.: 1102 Contour name: throttle profile
end of the geometric input Start of the finishing cycle

at this position, select the next cycle (finishing) or manually enter the cycle in iSO code as explained below.
entering the following withdrawal position: G0 X82 Z1
note: To select the entire line at the end of a manual data input, the cursor must be positioned at the very top left. e.g. on the line number if selected.
78
note: The finishing cycle is programmed analogous to example 1.
enter the following control sections after the cycle: G0 X30 Z0 G1 X0 F0.02 G0 Z2
Press soft key 1x
end of the finishing cycle
note: Template for powered tools (milling cycle-menus)..
Select the suitable template T? Selection of the tool number M48: Selection of the C axis G28 C0: Referencing the C axis
79
8.2 example 2
Complete the data
note: To select the entire line at the end of a manual data input, the cursor must be positioned at the very top left.
Pocket milling cycle
3x
Select pocket milling cycle on the leading end face
Complete the data

Important: data fields T and S Where a pocket is pre-machined, the layer thicknesses, relating to the pocket base, of the residual material still to be machined is defined in the T and S data fields. Where a pocket is NOT premachined, the data fields T and S are not filled in (do not enter any value). do not mistake the data fields T and S with the finishing dimension K and H.
80
Complete the data
Start of the pocket geometry definition on the leading end face
11 x
note: Selection of a free figure on the X-C level.
Complete the data
notes: 1. The pocket depth is always entered negatively. 2. The figures which are part of a pocket milling cycle are always concave .
81
8.2 example 2
direction: up Complete the data
82
Complete the data
direction: left Complete the data
83
8.2 example 2
Complete the data
84
Complete the data
Press the soft key Next
note: Select the right intersection point
85
8.2 example 2
Complete the data
Complete the data
86
note: Select the lower intersection point
Press soft key 1x
Press the soft key Mirror
87
8.2 example 2
Press the soft key angle
enter the following value using the keyboard: K = 180
To select all previously programmed geometric elements, press the left arrow key on the keyboard.
88
note: The geometry is mirror imaged.
Check the mirror-imaged geometry
Press the soft key Yes
Press the soft key 1x
89
8.2 example 2
1x Select from: Create as a subprogram enter: Sub-prog-no.: 1203 Contour name: pocket
The pocket geometry is defined on the leading end face
90
add manually: T0505 deleting from M48 and G28

1x
91
8.2 example 2
Complete the data
16 x
Complete the data
92
Complete the data
Press soft key 4x
93
8.2 example 2
end of the machining program Simulation

Selecting the operating mode: MeM (auTO)
Press the soft key Simulation
94
95
8.3 example 3
8.3 example 3
in this example the blank part is a pre-machined hollow cylinder. a pocket is to be milled out on the lateral surface. The following machining cycles are programmed: Facing external turning (roughing) internal turning (roughing) Contour milling Pocket milling
96
BlaNK PaRT
Tool data
T0606
Machining steps
Facing and external turning
T0707
internal turning
97
8.3 example 3
Top view T0909 Milling
Side view
Top view
98
New program
Select operating mode EDIT
New program
enter program number using the keyboard
Select program list by pressing the soft key O list
99
8.3 example 3
editing the comments
Press the soft key to enter comments
enter comments or workpiece name
end comments entry by pressing the soft key alter
Open the program
Open the selected program
100
Selection of further soft keys Press 1 x
Raw part definition
Select the raw part using the arrow keys 1x 3x Confirm selection by pressing Select
101
8.3 example 3
Complete the data
Complete the data
102
Complete the data
103
8.3 example 3
Complete the data
Complete the data
104
Complete the data
105
8.3 example 3
Complete the data
Complete the data
106
Complete the data
107
8.3 example 3
1x Select from: Create as a subprogram enter: Sub-prog-no.: 1040 Contour name: Blank part
end of raw part geometric input Selection of a template
Selection of a suitable template G95 = Feed/revolution G96 = Constant cutting speed S200 = 200 m/min.
108
Manually modifying the program
Facing
1x
2x
note: if only one facing step is required, it is recommended that a G01 section is used instead of a cycle.
Complete the data
109
8.3 example 3
Complete the data
Complete the data
110
Complete the data
Complete the data
111
8.3 example 3
Complete the data
112
Complete the data
113
8.3 example 3
1x Select from: Create as a subprogram enter: Sub-prog-no.: 1041 Contour name: Plane profile
end of the facing geometric input external turning with the same tool
X82 Z1
note: in this case, the withdrawal point and the approach point of the following cycle are identical.
1x
114
Complete the data
Complete the data
Complete the data
115
8.3 example 3
Selection of the geometric element arc (anticlockwise)
Complete the data
note: You alternatively have the option to program a vertical line where the max. value of X = 58 and to enter a radius R = 2 mm followed by a line going to the left.
116
Complete the data
Complete the data
117
8.3 example 3
Complete the data
118
Complete the data
119
8.3 example 3
Complete the data
Complete the data
120
note: The start point must correspond with the contour finish point. The geometric process must always be closed.
Complete the data
121
8.3 example 3
1x Select from: Create as a subprogram enter: Sub-prog-no.: 1042 Contour name: external profile
end of external turning geometric input Tool replacement
Select template
122
Internal turning
1x
1x
Complete the data
123
8.3 example 3
Complete the data
note: Start contour at the start of the chamfer.
Complete the data dX = 45+2*1.5 Z=0
124
Complete the data
note: You alternatively have the option to program a vertical line where the max. value of X = 45, instead of a slanted line, and to enter a bevel C = 1.5 mm followed by a line going to the left.
Complete the data
125
8.3 example 3
Complete the data
126
Complete the data
Complete the data
127
8.3 example 3
Complete the data
128
Complete the data
Complete the data
129
8.3 example 3
Complete the data
130
Complete the data
1x
131
8.3 example 3
note: The start point must correspond with the finish point. The geometric process must always be closed.
Complete the data
1x Select from: Create as a subprogram enter: Sub-prog-no.: 1043 Contour name: Internal profile
132
end of internal turning geometric input
Call the driven tool
Press soft key 1x
note: in all milling cycles (cycles with a powered tool) the X co-ordinates are always entered in radius dimensions.
note:
M48: Switching on the C axis G28 C0: Referencing the C axis M103: Starting the powered tool
The M codes given here are examples, as the allocation of the M function is the responsibility of the machine manufacturer. detailed information on M codes can be found in the machine tool user manual.
Select template
133
8.3 example 3
note: To select the entire line at the end of a manual data input, the cursor must be positioned at the very top left .
Milling on the lateral surface (Y/Z level)

Selection of the cycle using the arrow keys
2x 8x
note: The cycle "facing-machining" can be used instead of the cycle "contour-part machining" (open contour).
important:
The data fields T and S" specify the layer thickness related to the programmed line of the residual material still to be machined. The data field T specifies the layer thickness, in the axial direction of the workpiece, of the residual material to be machined. The data field S specifies the layer thickness, in the radial direction of the workpiece, of the residual material to be machined (distance between the programmed line and the edge of the raw part). do not mistake the data fields T and S with the finishing dimension that is defined in the data fields K and H.
Complete the data
134
Select the machining direction
Select approach and withdrawal strategy
note: Select a figure with a free open contour on the Y-Z level. an open contour means that the start point does not have to correspond with the finish point of the contour.
1x
135
8.3 example 3
note: The depth is always entered negatively.
Complete Open
Complete the data
Select: Right
136
Complete the data
1x Select from: Create as a subprogram enter: Sub-prog-no.: 1044 Contour name: free line
end of the milling cycle geometric input on the lateral surface 137
8.3 example 3
Pocket milling 13 x 25
Pocket milling
Select the cycle using the arrow keys
3x
138
Important: data fields T and S Where a pocket is pre-machined, the layer thicknesses, relating to the pocket base, of the residual material still to be machined is defined in the T and S data fields. Where a pocket is NOT premachined, the data fields T and S are not filled in (do not enter any value). do not mistake the data fields T and S with the finishing dimension K and H.
Complete the data
Complete the data
4x
note: Select a predefined rectangular figure on the Y-Z level.
139
8.3 example 3
Complete the data
end of pocket milling
Select template
140
Simulation
Selection of the operating mode: AUTO (MEM)
141
8.3 example 3
142
8.4 example 4
in this example we will use the part program created in example 3. We will program machining on the sub spindle adding outer turning roughing, drilling, threads by milling tool and a pocketing with the tool slanted. The following machining cycles are programmed: Outer turning (roughing) drilling Threads milling Pocket with slanted tool
143
8.4 example 4
144
Tool data
T0303
Machining steps
Outer turning
T0808
drilling
T1010
Thread Milling
5 Cutting edges
T1111
Milling
145
8.4 example 4
Continuation of part program in example 3
delete the block withM30
Select a template
Press soft key Start
Note: In case the appropriate template is not available, program the blocks manually or create a template (refer to the Operator Manual).
Select a template for the machining on sub spindle
Press soft key Insert
146
Replace manually G? with G55
5x
Select a template for the tool change
Replace manually T? with T0303
2x
147
8.4 example 4
Select with the cursor keys the machining cycle TuRNING (OuTeR ROuGH)
Complete the data
Complete the data
148
enter the following values using the keyboard: dX: 66.5 Z: 0
Select the direction of the line
enter the following values using the keyboard: dX: 79 a: 45
149
8.4 example 4
enter the following values using the keyboard: line direction d: Right Z: 8
150
enter the following values using the keyboard: line direction d: up dX: 80
1x
Press soft key BlCONT
Press soft key FIG. 1
151
8.4 example 4
Confirm the choice pressing soft key Yes
Press soft key Create
Select CReaTe aS SuB PROGRaM
Insert the name of the sub program TuRNING-SuB-OuTeR
152
end of the geometry programming, the turning cycle is complete
Positioning for next cycle
1x
Select a template for machining on the sub spindle
2x
153
8.4 example 4
drilling Selection of the machining cycle

Select with the cursor keys the machining cycle drilling
Complete the data
Selection of the figure for drilling
4x
Select C aXIS HOle ON FaCe(aRC POINTS)
154
Complete the data
Complete the data
Complete the data
155
8.4 example 4
Complete the data
end of the drilling operation Positioning for next cycle
Select a template for milling operation on the sub spindle
156
2x
Thread milling cycle

1x
Select with the cursor keys the machining cycle Thread Milling
Complete the data
157
8.4 example 4
Complete the data
Complete the data
Selection of the figure
5x
Select the figure XY-CIRCle POINTS
Press soft key Select
158
Complete the data
Complete the data
end of thread milling cycle
Press soft key FIXFRM
159
8.4 example 4
Pocket machining with slanted tool
Select a template for tool change
1x
Coordinate conversion
1x Select dIReCT ORIGIN POINT TYPe (ROT. CeNTeR aXIS-Y)
160
Complete the data
Press soft key FIXFRM
Select a template for slanting the tool
161
8.4 example 4
To actually rotate the B axis to slant the tool insert manually the command B45
Pocketing cycle (slanted tool)
3x Select POCKeTING (ROuGH)
Complete the data
162
Complete the data
Geometry definition
9x Select YZ-FRee CONCaVe FIGuRe
Complete the data
163
8.4 example 4
Complete the data
164
Complete the data
Selection of the geometric element arc (anticlockwise)
Complete the data
165
8.4 example 4
1x
Press soft key Mirror
Complete the data
2x
166
Press soft key YeS
1x
Press soft key Create
Select CReaTe aS SuB PROGRaM
Insert the name of the sub program POCKeT_FIG
end of geometry programming, the pocketing operation is completed
167
8.4 example 4
Press soft key end
Select a template
Simulation
Selection of the operating mode: AUTO (MEM)
168
The simulation starts
detail of the simulation with the slanted tool.
169
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the products in this catalogue are controlled based on Japans Foreign Exchange and Foreign trade Law. the export of series 30i/31i-5 from Japan is subject to an export License by the government of Japan. other models in this catalogue may also be subject to export controls. Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United states government. should you wish to export or re-export these products, please contact FANUC FA Europe for advice.
All rights reserved. 2010 FANUC FA Europe s.A.

10/10 1EE GFTE-589-EN/04

FANUC GFTE-589-EN - 04 - 101112. Manual Guide I, CNC Turning Made Easy.

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CNC CoNtroLs

Manual Guide i Turning

ISO programming Tools and offsetting Programming examples

2. The CnC controller and operating panel

FaNuC operating panel

3. Main screen of Manual Guide i

Turning simulation in 2d and 3d

4. Basic program functions

4.1 edIT operating mode

uncomplicated selection thanks to the soft keys:

Residual Machining Grooving Threading drilling

Self-explanatory, easy-to-use data input menu for the turning cycle:

4.1 ediT operating mode

4.1.1 Creating a new program

4.1 ediT operating mode

Workpiece contour for the cycle

4.1 ediT operating mode

The finished workpiece contour displayed on the screen.

end X70 Z-70

Contur end X20 Z0

4.1.2 Program list

Program input and display

4.1 ediT operating mode

4.1.3 Changing the program

4.2 MeM operating mode

4.2 MeM operating mode

4.2.1 Graphically simulating the program

a) Solid body graphical animation

b) Tool path-line graphics

it is as easy to operate as a dVd player.

4.3 JOG operating mode

4.2.2 Converting the program into ISO format

4.2.3 Executing the program

4.3 JOG operating mode

5.1 lathe co-ordinate system

5.2 Zero point selection

5.2 Zero point selection

Symbol for the reference point

Symbol for the workpiece zero point

G90 = absolute programming

G91 = Incremental programming

G96 = Constant cutting speed

G97 = direct speed programming (R.P.M.)

G92 = Speed limitation

G94 = Feed in mm/min

G95 = Feed in mm/rev

M codes (auxiliary functions))

MaNual GuIde i program and G codes

7. Tools and offsetting

as well as the tool shape and type.

7. Tools and offsetting

G95 G96 M3 S2000 F1000; G0 X0 Y0 Z2;

approaching the cycle start point Cycle: Cutting conditions

G0 X100 Y100 Z100; M30; Program end

Moving to a defined withdrawal point

Thread cutting M10

enter the program number using the keyboard

end the program input by pressing the soft key Create

editing the comments

Press the soft key to enter a comment

Comment or workpiece name

Finish editing by pressing the soft key alTeR

Opening the program