NCA Concrete Forming Systems

SPECIFICATION GUIDE Division 03100
Concrete Forming Systems

ONSITE SOLUTIONS IN
CONCRETE FORMING
ACCESSORIES
Concrete Forming Systems Bridge Deck Forming and Hanging Systems Precast Concrete Products Reinforcing Bar Supports Concrete Anchoring Systems Rock Anchoring and Bolt Systems
AND ANCHORING
Light Concrete Forming Medium and Heavy Concrete Forming Forming Accessories
GENERAL INFORMATION
1. A qualified person must accurately calculate the applied loads and select the appropriate form tying products and determine compatible tie spacings. 2. In form tying operations, proper installation practices must be maintained. Failure to follow approved practices, such as missing form ties, misalignment of form ties, incorrect form tie lengths, excessive pour rates, etc., can cause form failure.
For catalogue updates visit our web site at www.nca.ca.
3. NCA recommends the user of the information contained herein and the installer of our products adhere to the Canadian Standards Association CAN /CSA - S269.3 -M92 Concrete Formwork and American Concrete Institute -ACI 347 Guide to Formwork. The applied safety factor for a product will depend on the degree of hazard or risk involved in the product application. This safety factor is governed by national codes, local codes and / or by design professionals. With regards to concrete construction, onsite conditions such as, poor concrete placing technique, concentrated loads on the formwork, improper use of cranes or concrete pumping could increase the degree of risk. If such site conditions exist, the user must increase the safety factor to compensate. For most applications NCA suggests a minimum 2:1 safety factor for hanging accessories and stresses that this safety factor should be strictly adhered to or the application be reviewed by a design professional. The material included in this publication uses this 2:1 safety factor for convenience but also provides the ultimate capacities so other safety factors may be used where applicable. WARNING : Improper, careless and/or haphazard use of the products shown in this document can expose workers to extreme danger, injury and death. If uncertain about installations or use of any NCA product, contact the nearest NCA Sales office or Technical Department for explanations and/or recommendations. National Concrete Accessories products are manufactured according to strict specifications and are subject to numerous tests under a stringent quality control program. These products are designed to be capable of meeting or exceeding all necessary safety requirements for the concrete construction and forming industry. All product test data shown, were obtained through an independent testing facility or tests conducted by NCA. However, the performance of a quality product can be affected by the manner in which it is used in the field. Therefore, the following precautions should be taken by all involved persons. 4. To avoid crushed wales and/or bent Tyholders when using a double waler system, maintain a spacing between the walers comparable to the tie diameter being used plus 13 mm (1/2"). 5. Any welding required on a forming project should be performed by a certified welder. Bending or welding of high tensile steel products should not be permitted.
Copyright 2003
Note: NCA does not warrant any product that has been welded, altered or modified in any way after leaving an NCA plant or warehouse. After final inspection of location and alignment, telltale devices should be installed in strategic places on the formwork to facilitate detection of formwork movement during concrete placement. During concreting, the formwork should be continuously monitored by competent persons. These monitors should have a reasonable area of safety and a means of communicating problems or emergencies to the placement crew. 6. Never exceed listed product safe working loads. Note that all product load ratings shown in this bulletin are ratings for new or "as new" products only. Extreme caution must be exercised when using any product that is in other than new condition. Any reusable product that shows wear, misuse, overloading, corrosion or any other factor that would compromise its safe working load should be discarded. 7. Caution must be exercised when using washer devices to span double wales. Waler gaps are excessive when the washer device does not bear directly on the primary waler members. 8. NCA products are not to be applied or installed until the user and/or the installer has a clear understanding of the information contained within the appropriate product publication. All contractors must instruct their employees in the appropriate use and installation of NCA products. To avoid injury and possible form tie problems DO NOT CLIMB ON FORM TIES. Over-vibration or re-vibration will cause lower concrete to remain in a liquid state for an extended period of time. This can cause excessive lateral form pressure and possible form failure Plumbing of the form, after concrete placement, should not be attempted. It is virtually impossible to force a form back into position if it is misaligned or has bulged during concrete placement. Runways for moving equipment should be provided with struts or legs as required and be supported directly on the formwork or structural member. Formwork must be suitable to support such runways without intolerable deflection, vibration or lateral movement. 9. Do not interchange products supplied by other manufacturers with those supplied by NCA. NCA cannot guarantee that products supplied by others will be compatible and/or interchangeable with NCA's quality concrete accessories. 10.Drawings and/or sketches shown in this bulletin are for illustrative purposes only. Check actual forming conditions for specific applications. Metric values listed are a soft conversion of imperial values.
The information contained herein supersedes all previous versions printed prior to this edition and is based on data and knowledge considered true and accurate. NCA reserves the right to update information without notice. Please read all statements, recommendations or suggestions in conjunction with NCA's condition of sale which apply to all goods supplied by NCA. No statement, recommendations or suggestions is intended for any use that would infringe any patent or copyright.
NOTE: For applications not specifically identified herein, approval in writing is required by the NCA Technical Department for special applications and uses of NCA products.
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TA B L E O F CONTENTS
LIGHT CONCRETE FORMING
CAM-LOCK and ANCHOR-LOCK FORMING SYSTEM SPACE-TY AND SNAP-TY
Space-TyTM . . . . . . . . . . Snap-Ty . . . . . . . . . . . . Plastic Cone Snap-Ty (PC). . . . . . . Plastic Washer Snap-Ty (PW) . . . . . . Steel Washer Snap-Ty (SW) . . . . . . No Washer Snap-Ty (NW) . . . . . . No Spreader Form-Ty (NS) . . . . . . Panel-Ty . . . . . . . . . . . Spandrel Beam Snap-Ty . . . . . . . . . . Fascia Snap-Ty . . . . . . . Riser Supports. . . . . . . Bench Seating Bracket . . . . . 12 . . . . . 14 . . . . . 15 . . . . . 15 . . . . . 16 . . . . . 16 . . . . . 17 . . . . . 17 . . . . . . . . . . . . . . . . . . . . 18 18 19 19 Cam-Lock Self Centering D-Cone Ty . . . . . . . . . . . . Anchor Lock #3 Ty . . . . . . . Anchor-Lock #3 Forming System . . . . . . . . Cam-Lock attachment instructions . . . . . . . . . Cam-Lock I-Beam Ty (blind wall) . . . . . . . . . . . Cam-Lock Bracket . . . . . . . . Cam-Lock Stiff-Back Cam . . Cam-Lock Plastic Ty Hole Plug . . . . . . . . . . . . . Cam-Lock Scaffold Bracket . Cam-Lock Handrail Post . . . Anchor-Lock #9 Forming System . . . . . . . . . . . . . . . Anchor-Lock #9 Taper Ty . . Anchor-Lock #9 She-Bolt . . Ty spacing for regular forming . . . . . . 27 . 28 . 28 . 29 . 29 . 30 . 30 . 30 . 31 . 32 . 32 . 33 . 33 . 34
MEDIUM AND HEAVY CONCRETE FORMING

TYSCRU
Determining your Tyscru requirements . . . . . . . . Standard Tyscru 2-Strut . . . . . . . . . . . . 4-Strut . . . . . . . . . . . . . Cone Tight Tyscru 2-Strut . . . . . . . . . . . . 4-Strut . . . . . . . . . . . . Waterseal Tyscru 2-Strut . . . . . . . . . . . . 4-Strut . . . . . . . . . . . . . Adjustable Tyscru . . . . . . . . Tyscru Safe Working Load system chart . . . . Continuous Threaded Lagstud . . . . . . . . . . . . . . Lagstud Bolt . . . . . . . . . . . . Lagnut . . . . . . . . . . . . . . . . Handle Lagnut . . . . . . . . . . Flat Washer. . . . . . . . . . . . . Batter Washer . . . . . . . . . . Lag Thread Coupler . . . . . . Plastic Cone-Tight Tycone . . . . . . . . . . . . . . Plastic Set Back Tyscru Plug . . . . . . . . . . . . . . . . Ty-Frame Standard Ty-Frame . . . Alternate Ty-Frame . . Fill Type Ty-Frame . . . Sloping Slab Ty-Frame Cone Removal Wrench (T-Shape and L-Shape) . . Lag Wrench . . . . . . . . . . . . Plastic Coil Setting Plug . . . Tyloop 2-Strut . . . . . . . . . . . . Ferrule Tyloop . . . . . . . 40 . 43 . 43 . 43 . 43 . 44 . 44 . 44 . 45 . . . . . . . 46 47 48 48 49 50 50
SNAP-TY ACCESSORIES
Waler Bracket Forming System Single Waler Bracket . . . . Type H Ty-Wedge . . . . . . . Pressed Steel Ty-Wedge . . Snap-Ty Wrench . . . . . . . . Space-TyTM Wrench . . . . . . Plastic Snap-Ty Plug . . . . . Plastic Space-TyTM Plug . . . Form Brace Aligner. . . . . . Tightening Wrench . . . . . Rod Clamp . . . . . . . . . . . . Plyhole Patch . . . . . . . . . . Scaffold Bracket . . . . . . . .
FLAT BAR TY SYSTEM

. . . . . . . . . . . . . . . . . . . . . . . . 21 22 22 22 23 23 24 24 25 25 26 26 Flat Bar Ty . . . . . . . . . . . . . . . 35 Flat Bar Key . . . . . . . . . . . . . 35 Flat Bar Wedge . . . . . . . . . . . 35
. 51 . 51 . . . . 52 52 52 52
QUICK STRIP TY SYSTEM

Quick Strip Ty . . . . . . . . . . Quick Strip Inside Corner Strap . . . . . . . . . Quick Strip Outside Corner Strap . . . . . . . . . Quick Strip Form Panel Construction . . . . . . . Quick Strip Corner Hinges Waler Bar . . . . . . . . . . . . . . . 36 . . 37 . . 37 . . 38 . . 39 . . 39
. 53 . 53 . 53 . 54 . 54
TA B L E O F CONTENTS
Flared Tyloop Flared 2-Strut . . Flared 4-Strut . . Offset Flared 4-Strut Tyloop Flared 6-Strut Tyloop . . . . . . Tyback Tyloop . . . . . . . . . . . 55 . . . . . . 55 . . . . . . 55 . . . . . . 56 . . . . . . 57 Lagnut . . . . . . . . . . . . . . Handle Lagnut . . . . . . . . Wing Nut . . . . . . . . . . . . Lag Thread Coupler . . . . Heavy Hex Rod Coupling . . . . . . . . . . . . . . . 74 74 74 74 75 Falsework Support Bracket . 90 Lifting Eye Bolt . . . . . . . . . . 91 Type K Lifting Eye . . . . . . . . 91
MISCELLANEOUS
Guardrail Base . . . . . . . . . . . 92 Scaffold Bracket . . . . . . . . . . 92 Chamfer Strips . . . . . . . . . . . 93 Formwork Pry Bar . . . . . . . . 93 Form Brace Aligner . . . . . . . 94 Form Aligner Clamp . . . . . . 94 Plastic Form Spreader . . . . . 95 Form Release Agents NCA RICH-COATTM . . . . . 96 NCA 740 Release . . . . . 96 Form Sprayer . . . . . . . . . . . . 97 Curb Clamp . . . . . . . . . . . . . 97 Corner Clamp . . . . . . . . . . . . 97 Form Stake . . . . . . . . . . . . . . 98 Barrier Wall Control Joint . . 98 Safety Lanyard Anchor . . . . 99 Expamet Hy-rib . . . . . . . . . 100 Stay-Form . . . . . . . . . . . . . . 101
HE-BOLT PRODUCTS
He Bolt . . . . . . . . . . . . . . . . Dummy He-Bolt . . . . . . . . . Typical He-Bolt Application . . . . . . . . . . Crimped Anchor . . . . . . . . . Tybow Anchor 2-Strut . . . . . . . . . . . . . 4-Strut . . . . . . . . . . . . . 6-Strut . . . . . . . . . . . . . Ty-Anchor 2-Strut . . . . . . . . . . . . . 4-Strut . . . . . . . . . . . . . Typical Cantilever Form Applications . . . . . . . . . . Heavy Tyscru 4-Strut . . . . . . . . . . . . . 6-Strut . . . . . . . . . . . . . Tyloop . . . . . . . . . . . . . . . . . Tybow Anchor 6-Strut . . . . . . . . . . . . . Flat Washer . . . . . . . . . . . . . Batter Washer . . . . . . . . . . . Handle Lagnut . . . . . . . . . . . Lagnut . . . . . . . . . . . . . . . . . Wing Nut . . . . . . . . . . . . . . . Tilt Washer . . . . . . . . . . . . . . 76 76 77 78 78 78 78 79 79 80 81 81 81 82 82 82 82 82 82 83
SINGLE SIDED FORMING SYSTEM

Single End Welding Tyscru Bent Single End Welding Tyscru . . . . . . . . . . . . . . Angle Ty-Bracket . . . . . . . T4 Lag Ty . . . . . . . . . . . . . Rock Anchor . . . . . . . . . . . AR Rock Anchor Assembly Drop-In Anchor . . . . . . . . Toggle Ty . . . . . . . . . . . . . Lagstud Bolt . . . . . . . . . . FormsaverTM . . . . . . . . . . . Welding Lagnut . . . . . . . . Handle Lagnut . . . . . . . . . Lagnut . . . . . . . . . . . . . . . . . 58 . . . . . . . . . . . . . . . . . . . . . . . . 58 59 60 60 60 61 62 62 63 64 64 64
APPENDIX
General Guidelines and Conditions . . . . . . . . . . 102 Stripping of Snap-Tys and guidelines for break back . . . . . . . . . 107 Safe Working Loads and Ultimate Capacities calculated for various concrete strengths . . . . 108 Maximum lateral pressure for design of Column Forms . . . . . . . . . . . . . . 110 Maximum lateral pressure for design of Wall Forms . . . . . . . . . . 111 Lateral Pressure . . . . . . . 112 Light Formwork . . . . . . . 113 Medium Formwork . . . . 114 Heavy Formwork . . . . . . 115
TAPER TY SYSTEM
Taper-Ty . . . . . . . . . . . Taper-Ty Wall Sizing Flat Washer . . . . . . . . Tilt Washer . . . . . . . . . Plastic Form Spreader Wing Nut . . . . . . . . . . Lagnut . . . . . . . . . . . . Handle Lagnut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 66 66 67 67 68 68 68
SCREW ANCHOR and BOLT SYSTEM

Setting Details for Anchor Bolts . . . . . . . . Screw Anchor . . . . . . . . . . . Screw Anchor Bolt . . . . . . . Determining Screw Anchor Bolt Length . . . Hook Anchor Bolt . . . . . . . Wall Plate Anchor . . . . . . . NCA Wilson Anchor Sleeve. NCA Wilson Anchor Sleeve Installation . . . . . 84 . 85 . 85 . . . . 86 87 87 88
SHE-BOLT PRODUCTS
She-Bolt . . . . . . . . . . . . High Tensile Inside Rod Crimped Anchor . . . . . Dummy She-Bolt . . . . . Bowlag Anchor . . . . . . Tilt Washer . . . . . . . . . . Hex Nut . . . . . . . . . . . . Batter Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 71 72 73 73 74 74 74
INDEX . . . . . . . . . . . . . . .118
. 89
LIGHT FORMING
LIGHT FORMING
A Spandrel Beam Snap-Ty . . . . . . . . B Type H Ty-Wedge C Fascia Snap-Ty. . . D Space-Ty . . . . . . . E Steel Washer Snap-Ty (SW). . . . F Panel-Ty . . . . . . . G No Spreader Form-Ty (NS) . . . . H Plastic Cone Snap-Ty (PC) . . . . I Plastic Washer Snap-Ty (PW) . . . J Plastic Form Spreader . . . . . . . K Form Brace Aligner . . . . . . . . L Scaffold Bracket .
. . . .
. . . .
. . . .
page page page page
18 22 18 12
. . . page 16 . . . page 17 . . . page 17 . . . page 15 . . . page 15 . . . page 67 . . . page 24 . . . page 26
LIGHT FORMING
Quick Strip Ty System
Flat Bar Ty System
Cam-Lock/Anchor-Lock Forming System
LIGHT FORMING
Quick Strip Ty System A Quick Strip Outside Corner Strap . . . . . . B Quick Strip Ty . . . . . C Quick Strip Inside Corner Strap . . . . . . D Waler Bar . . . . . . . . E Quick Strip Corner Hinges. . . . .
. page 37 . page 36 . page 37 . page 39 . page 39
Flat Bar Ty System F Flat Bar Ty. . . . . . . . . page 35 G Flat Bar Key . . . . . . . page 35 H Flat Bar Wedge. . . . . page 35 Cam-Lock/Anchor-Lock Forming System I Anchor-Lock #3. . . . . J Anchor Lock #3 Ty . . K Cam-Lock Stiff-Back Cam . . . . . L Cam-Lock Bracket . . . M Cam-Lock Handrail Post. . . . . . . . . . . . . . N Cam-Lock Scaffold Bracket . . . . . . . . . . .
page 28 page 28 page 30 page 30 page 32 page 31
MEDIUM and H E A V Y FORMING
A B C D E F G H I J K L M N O
Lagstud Bolt . . . . . . . Lagnut . . . . . . . . . . . Flat Washer . . . . . . . Plastic Cone-Tight Tycone . . . . . . . . . . . Waterseal Tyscru 4-Strut . . . . . . . . . Dummy He-Bolt . . . Heavy Tyscru 4-Strut . . . . . . . . Wing Nut . . . . . . . . . She-Bolt . . . . . . . . . . High Tensile Inside Rod. . . . . . . . . Taper Ty . . . . . . . . . . Heavy Hex Rod Coupling . . . . . . Handle Lagnut . . . . . Plastic Form Spreader . . . . . . . . . . Scaffold Bracket . . . .
page 47 page 48 page 49 page 51 page 44 page 76 page 81 page 68 page 69 page 71 page 65 page 75 page 48 page 67 page 26
10

A Lagstud Bolt . . . . . . B Batter Washer . . . . C Plastic Cone-Tight Tycone . . . . . . . . . . D Waterseal Tyscru 4-Strut . . . . . . . . E Flat Washer. . . . . . . F Lagnut . . . . . . . . . . G Handle Lagnut . . . . H Standard Tyscru 2-Strut . . . . . . . . I Standard Tyscru 4-Strut . . . . . . . . J Wing Nut . . . K She-Bolt . . . L High Tensile Inside Rod . . . page 62 . page 50 . page 51 . . . . page page page page 44 49 48 48
. page 43 . page 43 . page 68 . page 69 . page 71
M Lag Thread Coupler . page N Crimped Anchor . . . . page O Flared Tyloop 2-Strut . . . . . . . . . page P Continuous Threaded Lagstud . . . . . . . . . . . page Q Welding Lagnut . . . . page R T4 Lag Ty . . . . . . . . . page S Tilt Washer . . . . . . . . page T Angle Ty-Bracket . . . page U Adhesive Anchor (refer to NCAs Rock Anchoring and Bolt System catalogue). V Rock Anchor . . . . . . . page W Safety Lanyard Anchor . . . . . . . . . . . page X Drop-In Anchor. . . . . page
74 72 55 46 64 59 67 60
59 99 61
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S PA C E - T Y T M
SPACE-TY
BREAK BACK ASSURED The Space-TyTM re-bar locating device protects the break point during the concrete placement assuring a positive break and easy removal of the Ty end. IMPROVED WATERSEAL The plastic locating device is securely moulded to the Snap-Ty, effectively breaking the wire surface continuity, reducing the possibility of water seepage. FIXED RE-BAR LOCATING DEVICE Designed to accept and lock in place 10M, 15M, or 20M (#4, #5 or #6) re-bar into the correct position, preventing any movement during the concrete placement. REMOVABLE PLASTIC CONE The Removable Plastic Cone provides for an architectural recess in the concrete which can be sealed using the NCA Plastic Set Back Tyscru Plug or by using standard grouting practices. GUARANTEES CONCRETE COVER
TM
The re-bar locating device guarantees the concrete cover as outlined in CSA -A23-3-M90. The Space-TyTM rebar locating device complies with the Recommended Practice for Concrete Formwork as outlined in Architectural Concrete (ACI 347-95).
Guaranteed concrete cover For exposed conditions of 40 mm, 50 mm (1", 2")
Designed by NCA, the Plastic Space-Ty Plug provides an easy and very economical means of sealing tie holes.
NOTE: Space-TysTM have a guaranteed standard 40 mm (1") set back. A 50 mm (2") set back is available on special order.
Concrete surface
Re-Bar cover "C"
Re-Bar affixed to Space-Ty locating device
Concrete surface Removable Plastic Cone
Ty Break Back 40 mm (1") or 50 mm (2")
6 mm ( ") plug recess
Re-Bar locating device
Ty end
Plastic Space-Ty Plug Tight fit
Break point of Ty
Re-Bar
Refer to Lateral Pressure Design information on page 108 and typical Light Formwork on page 113 of the Appendix.
12
S PA C E - T Y T M
The Space-TyTM combines all essential features for light concrete forming
Space-Ty Wrench
Ty
Space-Ty
FORM TY SPECIFICATIONS
Internal form ties shall be so arranged that when the forms are removed, no metal shall be within 40 mm or 50 mm (1" or 2") of any exposed surface as outlined in CSA-A23-3-M90 or ACI 347-95. Use Space-TysTM or approved equal and seal the tie holes with PVC plugs. The light grey plugs complement the adjacent concrete. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . . . . Space-Ty End . . . . . . . . . . . . . . . . 211 mm (8") Wall . . . . . . . . . . . . . . . 300 mm (12") End . . . . . . . . . . . . . . . 211 mm (8") C dimensions 40 mm or 50 mm (1" or 2") . . . . . . . . . 40 mm (1") Quantity (packs of 50) . . . . . . . . . . 200
Concrete surface
BREAK BACK TY To facilitate the stripping of forms, the Space-TyTM can be broken back prior to form removal. Using a Space-TyTM wrench or standard 13 mm (") socket wrench, twist and remove the Ty end. NOTE: For Ty removal and break back guidelines please see page 107 of the Appendix.
Rebar Locating Device Rebar
SPACE-TYTM ASSEMBLY The Space-TyTM re-bar locating device securely locks the re-bar at a correct distance from the face of the form and eliminates the need for spacers. Minimum end length of 120 mm (4"). Standard sizes stocked in 120 mm (4") or 211 mm (8") ends.
SAFE WORKING LOAD 13.5 kN (3,000 LBS) 2:1 Safety Factor
End Form + 13 mm (") Tywedge "C" Re-bar cover Wall thickness
End Form + 13 mm (")
"C"
Consult the NCA Technical Department for minimum wall thickness
13
SNAP-TY
SNAP-TY
End Wall End
Any type Snap-Ty
13 mm (") Form Wall
13 mm (") Form
10 kN (2,250 lbs) Snap-Tys are available in stainless steel upon request. NOTE: For Ty removal and break back guidelines please see page 107 of the Appendix.
NCA Snap-Tys are fabricated to fit either prefabricated panels or built-in-place forms. They are specifically designed for quick, easy and accurate erection of light formwork. End sizes can be as short as 32 mm (1") for Steel Washer Snap-Tys or as long as you need them to fit a special condition. Snap-Tys can be fabricated for any required wall thickness up to 6 m (19'-6") in length. Spreader washers are precisely located to give exact wall thicknesses. Break points are located at specified distances back from the wall face to permit clean stripping without spalling. All standard Tys are manufactured to provide set back from the wall face. The small Ty holes and washer indentations are easily pointed, grouted or plugged. Consult the Technical Department for minimum wall thicknesses. For exposed concrete or where a longer set back is required, the NCA Space-TyTM is suggested. Snap-Tys are stocked in 120 mm or 211 mm (4" or 8") ends for standard wall thicknesses.
14
SNAP-TY
Plastic Cone Snap-Ty (PC)
The NCA Plastic Cone Snap-Ty and the NCA Heavy Duty Plastic Cone Snap-Ty are equipped with a Plastic Cone Spreader providing for a 25 mm (1") set back manufactured for specified wall thicknesses. The plastic cone reduces the likelihood of concrete paste seepage and protects the break back. The break back is approximately 3 mm (1/8") smaller than the cone length. The estimated break back is approximately 22 mm (7/8"). The table provides the length and taper of the cones. Special size cones are available as custom orders. Available in stainless steel. To order, please specify the following information
EXAMPLE Name . . . . . .Plastic Cone Snap-Ty (PC) Type . . . . . . . . . . . . . . .Heavy Duty 3M (4") End . . . . . . . . . . . . 120 mm Wall . . . . . . . . . . . .450 mm (18") End . . . . . . . . . . . .120 mm (4") Break back . . . . . . . (standard) 22 mm (7/8") Strength . . . . . . . . .13.5 kN (3,000 lbs) Quantity . . . . . . . . . . . . . . . . . . . . . 300
Set back 25 mm (1")
Taper Inside to outside 10 mm to 25 mm (3/8" to 1")
Overall length (inside to inside of head) End End
STANDARD 2.25M SAFE WORKING LOAD 10kN (2,250 LBS) 2:1 Safety Factor HEAVY DUTY 3M SAFE WORKING LOAD 13.5 kN (3,OO0 LBS) 2:1 Safety Factor
Plastic Cone Snap-Ty

13 mm (") Form Wall 13 mm (") Form
For architechtural design, insert the Plastic Snap-Ty Plug once form work has been removed. Plastic Snap-Ty Plug
Plastic Cone Snap-Ty
Plastic Washer Snap-Ty (PW)
The NCA Plastic Washer Snap-Ty and Heavy Duty Plastic Washer Snap-Ty are equipped with a plastic washer, provide for a 3 mm to 5 mm (1/8" to 3/16") break back less than the Plastic Washer Thickness and are manufactured for specified wall thicknesses. The Hex Head allows the Ty end to be broken back prior to removal of the forms, allowing for ease of stripping. Available in stainless steel. To order, please specify the following information
EXAMPLE Name . . . Plastic Washer Snap-Ty (PW) Type . . . . . . . . . . . . . . .Standard 2.25M (8") End . . . . . . . . . . . . 210 mm Wall . . . . . . . . . . . .250 mm (10") End . . . . . . . . . . . .210 mm (8") Break back . . . . . . (standard) as above Strength . . . . . . . . . . .10 kN (2,250 lbs) Quantity (pkg of 100) . . . . . . . . . . 400
End
Wall Plastic Washer Snap-Ty
End
STANDARD 2.25M SAFE WORKING LOAD 10kN (2,250 LBS) 2:1 Safety Factor HEAVY DUTY 3M SAFE WORKING LOAD 13.5kN (3,000 LBS) 2:1 Safety Factor
13 mm (")
13 mm (")
Form
Wall
Form
Plastic Washer break back is 3 mm to 5 mm (1/8" to 3/16") less than the plastic washer thickness. NOTE: For Ty removal and break back guidelines please see page 107 of the Appendix.
15
SNAP-TY
Steel Washer Snap-Ty (SW)
The NCA Steel Washer Snap-Ty and the NCA Heavy Duty Steel Washer Snap-Ty are manufactured for specified wall thicknesses. The Steel Washer Snap-Ty comes with a button head for 2.25M and Hex Head for 3M at each end. They are equipped with 24 mm (15/16") flat spreader washers at each end and provides for a 15 mm (9/16") break back. Manufactured in stainless steel upon request.
Steel Washer Snap-Ty

NOTE: Break backs of over 25 mm (1") can be provided on special orders, but due to the increased concrete bond, NCA cannot guarantee that the Tys will consistently provide the proper break backs. See page 107 of the Appendix for details.
To order, please specify the following information

EXAMPLE Name . . . . .Steel Washer Snap-Ty (SW) Type . . . . . . . . . . . . . . .Heavy Duty 3M (4") End . . . . . . . . . . . . 120 mm Wall . . . . . . . . . . . .450 mm (18") End . . . . . . . . . . . .120 mm (4") Break back . . . . . . . . . . . . . . (9/16") . . . . . . . .(standard) 15 mm Strength . . . . . . . . . .10 kN (2,250 lbs) Quantity . . . . . . . . . . . . . . . . . . . . . 300
No Washer Snap-Ty (NW)
The NCA No Washer Snap-Ty and Heavy Duty No Washer Snap-Ty have hex headed ends. These Snap-Tys are equipped with a 13 mm () break back and are manufactured for specified wall thicknesses. Available in stainless steel. To order, please specify the following information
No Washer Snap-Ty
NOTE: For Ty removal and break back guidelines please see page 107 of the Appendix.
EXAMPLE Name . . . . . .No Washer Snap-Ty (NW) Type . . . . . . . . . . . . . .Standard 2.25M End . . . . . . . . . . . . 210 mm (8") Wall . . . . . . . . . . . .200 mm (8") End . . . . . . . . . . . .210 mm (8") Break back . . . . . . . . .13mm (") Strength . . . . . . . . . . .10 kN (2,250 lbs) Quantity (lots of 100) . . . . . . . . . . . 200
16
SNAP-TY
No Spreader Form-Ty (NS)
The NCA No Spreader Form-Ty and Heavy Duty No Spreader Form-Ty are plain rods with a hex headed end. These Snap-Tys are usually withdrawn from the wall or cut off after use. Can be equipped with a break back as a special order. Available in stainless steel.
Overall length (inside to inside of head)
End
End

EXAMPLE Name . . . . . No Spreader Form-Ty (NS) Type . . . . . . . . . . . . . .Standard 2.25M Total Length . . . . . . . . . . . .End to End (16") . . . . . . . . . . . . . . . .400 mm Break back . . . . . . . . . . .N/A (N/A) Strength . . . . . . . . .10.0 kN (2,250 lbs) Quantity . . . . . . . . . . . . . . . . . . . . . 200
13 mm (") Form Wall 13 mm (")
Form
NOTE: When equipped with break back please see page 107 of the Appendix for Ty removal and break back guidelines.
Panel-Ty
The NCA Panel-Ty is equipped with a head washer at each end and with a large loose-fitting washer at one end. Its function is to tie together the end-studs of adjacent panel forms. Available in a range of sizes based on stud requirements.
STANDARD 2.25M SAFE WORKING LOAD 10 kN (2,250 LBS) 2:1 Safety Factor

EXAMPLE Name . . . . . . . . . . . . . . . . . . . Panel-Ty Length . . . . . . . . . . . . . . . .100 mm (4") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Length
Tywedge
17
SNAP-TY
Spandrel Beam Snap-Ty
End 13 mm (") Form
Beam
100 mm (4") Standard
The NCA Spandrel Beam Snap-Ty is available for light outside spandrel beam forms. The spandrel end has a right angle bent end 38 mm (1) long with a chisel point designed to be driven into the deck forming. The standard end provides a break point 15mm (9/16") set back from the wall face.
Spandrel End

EXAMPLE Name . . . . . . . Spandrel Beam Snap-Ty End . . . . . . . . . . . . . . . .150 mm (6") Beam Width . . . . . . . . . 300 mm (12") Type of Form . . . . . . . . . . Plastic Cone Spreader . . . . . . . . . . . . 25 mm (1") Break back . . . . . . . . . . .15 mm (9/16") Quantity . . . . . . . . . . . . . . . . . . . . . 200
SAFE WORKING LOAD 1.1 kN (250 LBS) 2:1 Safety Factor
ALSO AVAILABLE WITH ANY TYPE OF SPREADER WASHER AND PLASTIC CONE.
Fascia Snap-Ty
Overall length (inside of head to end of flange) Break
The NCA Fascia Snap-Ty is available for securing light outside spandrel beam forms to structural steel beams in the manner shown. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . Fascia Snap-Ty End . . . . . . . . . . . . . . . .200 mm (8") Overall Length . . . . . . .600 mm (24") Flange Depth . . . . . . . . . 20 mm (") Spreader . . . . . . . . . . . . . Plastic Cone Break back . . . . . . . . . . .15 mm (9/16") Quantity . . . . . . . . . . . . . . . . . . . . . 400
SAFE WORKING LOAD 3.6 kN (800 LBS) 2:0 Safety Factor
13 mm (") Form End
ALSO AVAILABLE WITH ANY TYPE OF SPREADER WASHER AND PLASTIC CONE.
18
SNAP-TY
Riser Support
The NCA Riser Support provides a simple solution to support bulk heads for concrete stairs. It comes equipped with flat washers and a chisel point at both ends. Available up to 200 mm (8") in height. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . Riser Support Height of riser . . . . . . . 150 mm (6") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Bench Seating Bracket

The NCA Bench Seating Bracket is a simple, sturdy bracket design with increased essential foot room. The bracket is manufactured from special aluminum alloy and is available for 330 mm (13") risers. Other sizes available on request.

EXAMPLE Name . . . . . . . . Bench Seating Bracket Quantity . . . . . . . . . . . . . . . . . . . . . 200
2 X 4 Lumber
Bench Seating Bracket
19
SNAP-TY
Consult your NCA Area Sales Representative or the NCA Technical Department for additional information.
20
SNAP-TY ACCESSORIES
Snap-Ty Accessories
Waler Bracket Forming System
The NCA Waler Bracket is a proven method to form light weight walls and foundations. The basic unit of this system is the bracket with a moving wedge which provides the most effective type lock for the Snap-Ty. The basic components are the Waler Bracket and Snap-Tys, with plywood panels and loose 38 mm x 89 mm (standard 2x4 walers). No nailing is needed. Erection and stripping are made fast and simple and materials last longer. The Waler Bracket Forming System will save up to 50% of the forming cost.
Single Waler Bracket

The NCA Waler Bracket is designed to be used with any NCA ShortEnd Snap-Ty. The durable bracket can be used with both horizontal walers and vertical studs for any type of wall form; round, curved, battered, beam and/or columns. The Single Waler Bracket is fabricated from heavy gauge steel which is plated to resist corrosion for improved durability and reuse.
1
2X4 Lumber
Snap-Ty

EXAMPLE Name . . . . . . . . . Single Waler Bracket Quantity . . . . . . . . . . . . . . . . . . . . . 200
Waler Bracket
Plywood Panels
SAFE WORKING LOAD 12 kN (2,700 LBS) 2:1 Safety Factor
2X4 Lumber
Waler Bracket
Snap-Ty
Plywood Panels
Refer to General Guidelines and Conditions on page 102 and Lateral Pressure Design Information beginning on page 108 of the Appendix.
21
SNAP-TY ACCESSORIES
Type H Ty-Wedge
Type H Ty-Wedge
NCA Type H Ty Wedges are manufactured from a malleable cast iron material designed to slip over the head of a standard or heavy duty Snap-Ty. The Type H-Ty Wedge provides for long term durability, performance and bearing area to ensure proper load distribution on to the waler system.
Any type Snap-Ty

EXAMPLE Name . . . . . . . . . . . . Type H Ty-Wedge Quantity (lots of 50) . . . . . . . . . . . . 200
Pressed Steel Ty Wedge

The NCA Pressed Steel Ty Wedge is designed to slip over the head of a standard or heavy duty Snap-Ty to safely secure the waler system in place. Caution should be used when used with hex head Space-TyTM or Snap-Ty products.

Any type Snap-Ty Pressed Steel Ty Wedge
EXAMPLE Name . . . . . . .Pressed Steel Ty-Wedge Quantity . . . . . . . . . . . . . . . . . . . . . 200
Snap-Ty Wrench
The NCA Snap-Ty Wrench is designed to fit tight againt the wall and facilitate the Snap-Ty break back once the concrete has cured. The angle of the Snap-Ty Wrench will prevent scraping of knuckles during the end removal.
Ty
Concrete surface Snap-Ty Wrench
After the form has To order, please specify been removed, place the following information the Snap-Ty Wrench EXAMPLE on the Ty. Keep the Name . . . . . . . . . . . . . Snap-Ty Wrench Snap-Ty Wrench Quantity . . . . . . . . . . . . . . . . . . . . . . . 2 against the concrete, bend the Ty towards the concrete surface. Rotate the wrench using a cranking motion to break the Ty back within the concrete wall.
See page 107 of the Appendix for INSTRUCTIONS FOR REMOVAL AND STRIPPING OF TYS.
22
SNAP-TY ACCESSORIES
Space-TyTM Wrench
The tubular construction of the NCA Space-TyTM Wrench is designed to fit securely on the Space-TyTM hex head to facilitate the break back and removal of the Ty ends. Place the Space-TyTM Wrench on the hex head. Rotate the Space-TyTM Wrench using a cranking motion to break the Ty back within the concrete wall.
Space-Ty Wrench

EXAMPLE Name . . . . . . . . . . . Space-TyTM Wrench Quantity . . . . . . . . . . . . . . . . . . . . . . . 2
Ty
Concrete surface
Plastic Snap-Ty Plug

NCA Plastic Snap-Ty Plugs are designed to provide an economical means of sealing Snap-Ty Cone holes, eliminating the need for grouting. The Plastic Snap-Ty Plug provides an architectural design in concrete walls and should be installed with a commercial grade adhesive material. Available in a standard grey colour. Other colours are available on special orders based on minimum quantities. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . Plastic Snap-Ty Plug Quantity . . . . . . . . . . . . . . . . . . . . . 200
Plastic Snap-Ty Plug provides a recess of approximately 5mm (").
Snap-Ty
Snap-Ty Cone cavity
Plastic Snap-Ty Plug
See page 107 of the Appendix for INSTRUCTIONS FOR REMOVAL AND STRIPPING OF TYS.
23
SNAP-TY ACCESSORIES
Plastic Space-TyTM Plug

NCA Plastic Space-TyTM Plugs are designed to fit securely in the cone hole of a NCA Space-TyTM once the Ty break back is established in the concrete wall. The Space-TyTM Plug is a simple and economical means of sealing Space-TyTM holes providing an architectural design.
Concrete surface Re-Bar cover "C"

EXAMPLE Name . . . . . . . . Plastic Space-TyTM Plug Colour . . . . . . . . . . . . . . . . . .light gray Quantity . . . . . . . . . . . . . . . . . . . . . 200
6 mm (") plug recess
Plastic Space-Ty Plug
NOTE: Do not use Plastic Snap-Ty Plugs with NCA Space-TysTM.

Tight fit
Form Brace Aligner

The NCA Form Brace Aligner is designed to assist in accurately positioning and plumbing vertical forms. The heavy 25 mm (1") open style turnbuckle provides for fast, easy adjustments. The Form Brace Aligner is equipped with a bent nailing plate and holes. Manufactured from first quality materials for durability and repeat use. The safe working loads of the aligner are limited by the field fastening and stacking method. The Form Brace Aligner splicer unit provides for 90 mm (3") total adjustment. The overall maximum length is 1,040 mm (41") with a minimum length of 950 mm (37").
Form Brace Aligner
2x4 2x6

EXAMPLE Name . . . . . . . . . . Form Brace Aligner Quantity . . . . . . . . . . . . . . . . . . . . . . . 2
24
SNAP-TY ACCESSORIES
Tightening Wrench
The NCA Tightening Wrench is placed over a smooth or deformed rod behind a rod clamp and is used to draw the assembly tight, allowing the clamp to be properly tightened. The Tightening Wrench is available in ", 3/8" and " sizes.
Allow 100 mm (4") past wale and bend rod at 90
Tightening Wrench
Rod Clamp
Allow 175 mm (7") for Tightening Wrench and Rod Clamp
2:1 Safety Factor

EXAMPLE Name . . . . . . . . . . . Tightening Wrench Size . . . . . . . . . . . . . . . . . .13 mm (") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Caution: Do not use the Tightening Wrench for straightening forms or for pulling smooth rods from set concrete.
SAFE WORKING LOADS

Diameter mm (in) 6 mm 10 mm 13 mm (") (3/8") (") kN 5 kN 10 kN 15 kN (lbs) (1,125 lbs) (2,200 lbs) (3,750 lbs)
Rod Clamp
NCA Rod Clamps are malleable castings for plain or deformed re-bar ty systems. The Rod is clamped by a set screw and nut arrangement which tightens the grip as the load is applied. The clamp housing may be used indefinitely. The only wearing element is the relatively inexpensive nut and screw which can be replaced at will. The Rod Clamps are supplied with nail holes to simplify the attachment operation on the walers. Once the Ty rod is tightened and secured, bending the rod behind the clamp at 90 will provide an additional measure of safety. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . .Rod Clamp Rod Diameter . . . . . . . . . . 6 mm (") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Tightening Wrench
Rod Clamp
Standard Sizes 6 mm 10 mm 13 mm (") (3/8") (")

Allow 175 mm (7") for Tightening Wrench and Rod Clamp
25
SNAP-TY ACCESSORIES
Plyhole Patch
The NCA Plyhole Patch is designed to facilitate Ty hole repairs in wood formwork. Manufactured from 26 gauge galvanized steel, the 60 mm (2") diameter patch comes complete with its own fastening system. The self contained barbs eliminates the requirement for nails.

EXAMPLE Name . . . . . . . . . . . . . . . Plyhole Patch Quantity (lots of 1,000) . . . . . . . . 1,000
Ty Hole
Plyhole Patch
Scaffold Bracket
The NCA Scaffold Bracket meets local and national code requirements suitable for any type of formwork systems. The Brackets are adjustable to fit vertical or horizontal wales and/or strongbacks by simply adjusting the pins position in the vertical or horizontal members. The Scaffold Bracket can also be flush mounted to concrete surfaces and is also easily adapted to custom prefabricated forms. To order, please specify the following information
40" EXAMPLE Name . . . . . . . . . . . . . Scaffold Bracket Quantity . . . . . . . . . . . . . . . . . . . . . 200
Refer to page 92 for Engineering details

35 "
SAFE WORKING LOAD 4.5 kN ( 1,000 LBS) 4:1 Safety Factor

Built-in receptacle for 2 x 4 Handrail Post
8' Maximum Centers Scaffold Bracket
26
CAM-LOCK and ANCHOR-LOCK FORMING SYSTEMS
Cam-Lock Forming System

The NCA Cam-Lock Forming System takes advantage of inexpensive forming materials, S4S 2x4s with 4'x8'x" or 2'x8'x" plywood sheets. When used for built-in-place forming, no ribbing or special hardware attached to the panels is necessary. The use of stiffbacks and walers is cut in half. Walers may be used either vertically or horizontally, but field tests have proved the latter method to be easier and faster. The Cam-Lock Bracket holds the 2x4 waler in place by locking to the loop-end ty through caming pressure. Further rigidity of the form may be obtained through use of the Cam-Lock Stiff-Back Cam which connects to the ears on the back of the Cam-Lock Bracket, locking either a 2x4 or 2x6 in place with the same caming principle. This also assures perfect alignment of the form from top to bottom and enhances the systems adaptability to extremely high, close tolerance work. The extreme rigidity of Cam-Lock Forming System makes it adaptable to all types of construction, and this same rigidity, coupled with the Cam-Lock Scaffold Bracket, makes it especially desirable for high wall forming. Economy of the system is realized in labour costs through the simplicity of the system as well as the increased man-hour production that result from easier handling of the light weight plywood sheets. Since only half as much dimension lumber is used, further savings are derived from lower material costs.
Cam-Lock Self Centering D-Cone Ty
The NCA Cam-Lock Self Centering D-Cone Ty features a high density polyethylene Cone Washer. This Cone Washer will not absorb moisture or stick to the concrete, preventing break back problems. A smooth, uniform hole results after break back, allowing easier grouting and faster, better finishing. The standard 25 mm (1") D-Cone comes with a 25 mm (1") break back. Self-centering tapered cones require a drill hole size of 21 mm (13/16").
25 mm (1") break back
plywood

EXAMPLE Name . . . . . . . . . . . . . . Cam-Lock Self Centering D-Cone Ty Quantity (lots of 100) . . . . . . . . . . . 200
27
Anchor Lock #3 Ty
The NCA Anchor Lock #3 Ty System combines the use of the #3 Plastic Sleeve and the L2 Plastic cone as part of the assembly. The Anchor Lock #3 plastic sleeve is easy to install into the forms and will fit closely around the Ty Cones, preventing excess grout loss. As the Ty is inserted into the form, the plastic cone on the Ty clears out any foreign material which may be inside the plastic sleeve.

EXAMPLE Name . . . . . . . . . . Anchor Lock #3 Ty Quantity . . . . . . . . . . . . . . . . . . . . .200
Anchor-Lock #3 Forming System

The regular NCA Anchor-Lock #3 System uses 20 mm (") plywood with 2x6 flat walers on 400 mm (16") centers, crossed by 4x4 strong-backs on 1,200 mm to 2,400 mm (4'0" to 8'0") centers depending on the height of the gang form. Anchor-Locks are spaced 600 mm (24") along the 2x6 walers making a ty spacing of 600 mm x 400 mm (24"x16") (0.24m2 /22/3 ft2) per Ty.
" Plywood
SYSTEM SAFE WORKING LOAD 10 kN (2,250 LBS) 2:1 Safety Factor

EXAMPLE Name . . . . . . . . . . . . . . . . Anchor-Lock #3 Forming System Quantity (lots of 100) . . . . . . . . . . 200
2 X 6 Flat Walers
4 X 4 Strong backs
Anchor Locks #3
28

Anchor-Lock Attachment Instructions
Drill 15/16" hole through flat 2 X 6 and " plywood Drill a clean hole so the 15/16" plastic sleeve will fit into the hole without forcing Insert plastic ty sleeve Flat 2 X 6
Anchor-Lock Ty
Centre anchor-lock over lip of plastic sleeve and nail into place
Anchor-Lock
Plastic Sleeve Standard sleeve is 2" long Special sleeve for thicker faced form is 3" long Plywood If plastic sleeve is not used, drill 21 mm (13/16") hole into form
If plastic sleeve is not used, drill 21 mm (13/16") hole into form
Ty with L2 Plastic Cone locked in place
As ty is inserted into the form, the plastic cone on the ty sweeps out any foreign material that may be inside of plastic sleeve
Cam-Lock I-Beam Ty (blind wall)

NCA Cam-Lock I-Beam Tys are manufactured to fit around the I-Beam flange to support the formwork. A standard break back of 25 mm (1") is provided. NOTE: Tolerance for wire bends will be calculated by NCA. A 6 mm (") tolerance may be added to the B & C dimension if desired for Ty placement.

2 X 4 brace
Cam-Lock I-Beam Ty Dimension "C"

EXAMPLE Name . . . . . . . . . .Cam-Lock I-Beam Ty (blind wall) Total Ty length: Sum of: Dimension A (as required) Dimension B (beam height) Dimension C (beam width) Dimension B (beam height) Dimension A (as required) Quantity . . . . . . . . . . . . . . . . . . . . . 200
Dimension "B"
2 X 4 stud 2 X 4 brace 2 X 4 plate and liners 2 X 4 waler
Dimension "A"
3/4 plywood soffit
Cam-Lock Bracket, nail or secure handle to prevent from opening during pour
29
Cam-Lock Bracket
The NCA Cam-Lock Bracket accomplishes many purposes in one accessory. It is a support for normal S4S, 2x4 walers. It has dual-ears for the support of the Cam-Lock Scaffold Bracket and the Cam-Lock Stiff-Back Cam. The forged cam finger grips the Ty loop securing it firmly to the form panel. The malleable cast bracket is designed with additional strength provided for at the points of strain. The Cam-Lock Bracket may be used with either horizontal or vertical walers. Cam-Lock Brackets may be used as a built-in-place forming system or attached to the plywood when used for gang forming.
2 X 4 Stiff-Back Cam-Lock Bracket Horizontal Waler

Plywood Block Cam-Lock Stiff-Back Cam

EXAMPLE Name . . . . . . . . . . . Cam-Lock Bracket Quantity . . . . . . . . . . . . . . . . . . . . . 200
Cam-Lock Stiff-Back Cam

The NCA Cam-Lock Stiff-Back Cam is used in combination with the Cam-Lock Bracket to support the 2x4 strong-backs to the form, providing additional strength and form alignment. Also available as a 2x6 stiff-back as a special order.
Cam-Lock Stiff-Back Cam

Cam-Lock Bracket
EXAMPLE Name . . . . . . Cam-Lock Stiff-Back Cam Quantity . . . . . . . . . . . . . . . . . . . . . 200
Cam-Lock Plastic Ty Hole Plug

The NCA Cam-Lock Plastic Ty Hole Plug is designed to fill holes in concrete walls when Cam-Lock Self Centering D-Cone Tys are used. Available in light gray. To order, please specify the following information
EXAMPLE Name . . Cam-Lock Plastic Ty Hole Plug Colour . . . . . . . . . . . . . . . . . .light gray Quantity (lots of 1,000) . . . . . . . . 2000
30
Cam-Lock Scaffold Bracket

The NCA Cam-Lock Scaffold Bracket is constructed of sturdy, heavy gauge pressed steel. Extra rigidity is obtained by spot welded corner gusset plate and tubular riveted bracing. Hanger arms attach to the Cam-Lock Bracket ears in the same manner as the Cam-Lock Stiff Back Cam. Secure, firm attachment in seconds is accomplished without bolts, nuts or nails. It is quickly adaptable for use with 2x6 Stiff-Back by removal and repositioning of hanger arms. All new Scaffold Brackets are factory tested to 3,000 lbs. To order, please specify the following information
EXAMPLE Name . . . . .Cam-Lock Scaffold Bracket Quantity . . . . . . . . . . . . . . . . . . . . . 200
DONTs Never use the Scaffold Bracket with a short 2x4. Always use full length 2x4s that extend to a solid base. Never use the Scaffold Bracket with only one scaffold plank. Always use two approved 2x12 scaffold planks side by side. DOs The vertical 2x4 stiff-back must always extend to a solid base the concrete footing, a floor slab or to compacted soil. The Scaffold Bracket must be attached to the second cam-lock form. Never attach the Scaffold Bracket to the top row of cam-lock brackets and form ties. A 2x4 stiff-back cam must always be attached directly below the Scaffold Brackets. A second 2x4 stiff-back cam must be attached directly below the Scaffold Bracket. Add an additional stiff-back cam at the bottom of the vertical 2x4 stiff-back to stabilize it. Scaffold Brackets are to be used on 6 centers along the form with two 2 x 12 scaffold planks. A 42 guardrail with a 2x4 toeplate, mid-rail and top rail must also be used. Since we cannot aniticpate every problem that may arise on the job in conjunction with the use of our product, we urge you to work safely and refer to your manuals for proper construction of concrete wall forming and scaffolding procedures.
Cam-Lock Handrail Post
Cam-Lock Scaffold Bracket
Not to be used above 6.0 m (20'-0"). Any scaffolding above six metres (twenty feet) should be checked with local, provincial code requirements.
31
Cam-Lock Handrail Post

The NCA Cam-Lock Handrail Posts are required with the use of all Cam-Lock Scaffold Brackets. A 1,065 mm (42") guard post with toeplate, mid-rail and top rail must be used. This requirement can easily and economically be met with the use of the Cam-Lock Handrail Post.

EXAMPLE Name . . . . . . . Cam-Lock Handrail Post Quantity . . . . . . . . . . . . . . . . . . . . . 200
Anchor-Lock #9 Forming System

The NCA Heavy Duty Anchor-Lock #9 System uses 20 mm (") Form-Ply with 4x4 walers on 300 mm (12") centers, crossed by vertical 100 mm (4") channels or vertical 4x4s on 635 mm to 900 mm (2'-6" to 3'0") centers along the 4x4 walers. The Anchor-Lock #9 is spaced vertically 900 mm (3'0") along the stiffbacks. Ty spacing should never exceed 0.83m2 (9 ft2) per Ty. This system incorporates the use of 13 mm (") high tensile She-Bolts or Taper Tys. To order, please specify the following information EXAMPLE
Vertical pairs of 4X4's on 3' centres Horizontal 4X4's on 12" centres
Name . . . . . . . . . . . . . . . . Anchor-Lock #9 Forming System Quantity . . . . . . . . . . . . . . . . . . . . . 200
Inner Ty
Anchor-Lock #9
She Bolt
Anchor-Lock #9 She Bolt
3/4" plywood Ty end provides for 1" inner Ty setback from face of concrete
Anchor-Lock #9 Taper Ty
32
Anchor-Lock #9 Taper Ty
The NCA Anchor-Lock #9 Taper Ty is a one-piece taper ty with slotted ends to be withdrawn for repeated use. Additional slot for two wall sizes. To order, please specify the following information EXAMPLE
Name . . . . . . Anchor-Lock #9 Taper Ty Quantity . . . . . . . . . . . . . . . . . . . . . 200
SAFE WORKING LOAD 33.5 kN (7,500LBS) 2:1 Safety Factor
Anchor-Lock #9 She-Bolt
The NCA Anchor-Lock #9 She-Bolt has standard 1" diameter A type ty ends with x 13 NC threads for " inner tys. Ty ends are tapered for easy insertion and removal through a 28 mm (11/8") Ty hole in the form plywood. NOTE: Never drill ty holes through the walers! To order, please specify the following information EXAMPLE
Name . . . . . . Anchor-Lock #9 She-Bolt Quantity . . . . . . . . . . . . . . . . . . . . . 200
33

Ty spacing for regular forming
20 mm (") Plywood 2X4 Waler
Panel
Ty Double Walers at joint
Panel
NOTE: Drill 13/16" Ty holes.
20 mm (") Plywood
Stiffback Cam
2X4 Waler
Cam-lock Bracket
Ty Panel
2X4 Stiffback
Stiffback Cam
Cam-lock Bracket 2X4 Stiffback
Please consult your local NCA Representative or the NCA Technical Department for Ty spacing requirements.
34
F L AT- B A R TY SYSTEM
Flat-Bar Ty System
The NCA Flat Bar Ty System is used in conjunction with NCA Flat Bar Ty Keys and NCA Wedges to secure modular form panels. Available in standard sizes starting from 150 mm up to 610 mm (6" up to 24") in length in 25 mm (1") increments. Special sizes are available on request.

EXAMPLE Name . . . . . . . . . . . .Flat Bar Ty System Length . . . . . . . . . . . . . .wall thickness Quantity . . . . . . . . . . . . . . . . . . . . . 250
Flat Bar Ty Key
Flat Bar Ty Wedge
Flat Bar Ty
35
Quick Strip Ty System

The NCA Quick Strip Ty System is designed to provide a true, smooth wall for light forming applications. The NCA Quick Strip Tys are designed to be simply inserted through pre-manufactured slots in 20 mm (") plywood form panels. They are secured in place by using a waler bar, which allows for quick form erection as well as efficient form stripping operations.
Plywood Removed
Quick Strip Ty
NCA Quick Strip Tys are available for wall thicknesses ranging from 100 mm to 750 mm (4" to 30") and are designed to reduce waler and bracing requirements. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . Quick Strip Ty Length . . . . . . . . . . . . . .wall thickness Quantity . . . . . . . . . . . . . . . . . . . . . 250
36
Quick Strip Inside Corner Strap

The NCA Quick Strip Inside Corner Strap provides a reliable method to obtain plumb and true connection corner details when forming. The Quick Strip Inside Corner Straps are held in place by allowing the Quick Strip Tys to pass through the prefabricated plywood slots. Once the Tys are broken, the corner straps are easily stripped.
Plywood Waler Bar
Quick Strip Inside Corner Strap

EXAMPLE Name . Quick Strip Inside Corner Strap Quantity . . . . . . . . . . . . . . . . . . . . . 200
Quick Strip Outside Corner Strap

NCA Quick Strip Outside Corner Straps are simply fitted over the ends and held in place by the waler bar. There is no need for any additional connection details. When stripping, simply breaking the Tys to free up the corners.
Waler Bar

EXAMPLE Name . . . . . . . . . . . . . . . . .Quick Strip Outside Corner Strap Quantity . . . . . . . . . . . . . . . . . . . . . 200
Quick Strip Outside Corner Strap Plywood
37

Quick Strip Form Panel Construction
Corner Hinges supplied by NCA
Form panels are easily built. Rout " x 1" ty slots in " plywood. A template out of " plywood 6" x 7" cut-outs centered over the location where the ty slots are to be cut. A 6" x 6" x " block fastened to the face of an electric router using a carbode bit will cut the ty slots the required size, " x 1". If desired, 4' x 8' outside panels may be used.
Carriage Bolts
Standard 2' x 8' panel
3/4"
Inside Corner
1/4"
Outside Corner 45 1 3/16" 2 1/2"
NOTE: NCA Quick Strip Tys can be used without plywood panels, if desired. Tys can be slipped between common board and steel bars set vertically, eliminating most of the nailing and walering required.
Please consult your local NCA Technical Representative or our Technical Department for Ty spacing.
Corners are made from " plywood, and hinges supplied by NCA. Corner shown is the standard 2' and works best on most jobs. Corners are connected by inserting a 5/8" rod through the hinges.
38
Quick Strip Corner Hinges

NCA Quick Strip Corner Hinges provide an alternative method to achieving corner details. Hinges are secured to the Form Ply by using a simple carriage bolt. The hinges allow for a 15 mm (5/8") smooth rod or rebar to pass through, holding the forming securely in place. The corner hinges are designed to work for both inside and outside corners. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . Corner Hinges Quantity . . . . . . . . . . . . . . . . . . . . . 200
Waler Bar
The NCA Quick Strip Ty Waler Bar is used to secure the Quick Strip Tys and form panels in place. The Waler Bar overlaps the adjacent edge of the form ply to increase the wall stability when pouring concrete. The Waler Bars are 6 mm x 20 mm x 2,400 mm (" x " x 8') and are made from high quality carbon steel with milled edges for smooth installation. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . . . Waler Bar Quantity . . . . . . . . . . . . . . . . . . . . . 200
Waler Bars must overlap plywood edges Plywood edges Waler Bars
Staggered spacing of Waler Bars increases form stability
39
TYSCRU
The NCA TYSCRU
The NCA Tyscru is an extra strong, resistance welded Ty designed to take the abuse encountered in medium and heavy concrete construction. An extremely simple Ty, capable of many combinations and uses in the field, it may be used with or without Tycones or combined with Continuous Threaded Lagstud to form an Adjustable Tyscru. Determining your Tyscru Requirement Tyscru: The Tyscru length is determined by subtracting each set back requirement from the wall thickness at the tie location. Lagstud or lagstud bolt length is determined by adding the form thickness to the set back on one side plus the Tyscru coil length plus 13 mm ("). Lagstud or Lagstud Bolt are furnished standard in even 50 mm (2") lengths. Select the next higher full unit over actual length determined. For extreme adjustment requirements, 25 mm to 50 mm (1" to 2") may be added.
Wall thickness Form thickness Flat Washer thickness Setback Wedge
Battered Wall Form

Form Flat Washer thickness
Tyscru length
Coil penetration
Lagstud Bolt length
40
Refer to the Appendix for General Guidelines on page 102, Lateral Pressure information on page 108 and typical Medium and Heavy Formwork beginning on page 114. See page 45 for Safe Working Load System Chart. LIGHT CONCRETE FORMING
TYSCRU
Wall thickness: Distance between the form facings at the Tyscru location. Set Back: Required distance of Ty metal from the finished concrete face with or without the use of Tycones. Set back may be required at one or both faces, usually both. Total set back is the sum of set backs from both wall faces. When Tycones are used, their length is equal to the required set back.
2:1 Safety Factor
Form Thickness: Distance measured between the finished concrete surface to the outside face of the flat washer includes plywood sheeting material, studs, wales and washer. Coil Penetration: Distance the Lagstud should penetrate the Tyscru coil length plus 13 mm ("). General instructions: For extreme penetration or extended concrete curing requirements, the Lagstud or Lagstud Bolt is normally greased to facilitate removal. To break the bond and permit easy removal, it is a good practice to turn the lagstud or lagstud bolt a quarter to one-half turn, in and out, eight to twelve hours after the concrete has been poured.
The minimum Lagstud Bolt length required is equal to the sum of the flat washer, waler studs, form ply, set back and the coil length plus 13 mm ("). Plumb Wall Form
Form thickness Flat Washer thickness Wall thickness
Setback (Tycones optional)
Tyscru length
Coil penetration
Lagstud Bolt length
Refer to the Appendix for General Guidelines on page 102, Lateral Pressure information on page 108 and typical Medium and Heavy Formwork beginning on page 114. See page 45 for Safe Working Load System Chart. MEDIUM AND HEAVY CONCRETE FORMING
41
TYSCRU
SAFE WORKING LOADS
2-Strut Nominal Diameter mm (in) Tyscru Type 13 mm 13 mm 20 mm 25 mm (") (") (") (1") 4.5M 6.75M 9M 13.5M kN 20 kN 30 kN 40 kN 60 kN Safe Load (lbs) (4,500 lbs) (6,750 lbs) (9,000 lbs) (13,500 lbs) PLASTIC TYCONE SET BACK 25 mm or 38 mm or 50 mm 25 mm or 38 mm or 50 mm 25 mm or 50 mm 25 mm or 50 mm (1" or 1" or 2") (1" or 1" or 2") (1" or 2") (1" or 2")
SAFE WORKING LOADS

4-Strut Nominal Diameter mm (in) Tyscru Type *13 mm 20 mm 25 mm 25 mm 25 mm 32 mm 32 mm (") (") (1") (1") (1") (1") (1") 9M 18M 18M 27M 37M 27M 37M kN 40 kN 80 kN 80 kN 120 kN 165 kN 120 kN 165 kN Safe Load (lbs) (9,000 lbs) (18,000 lbs) (18,000 lbs) (27,000 lbs) (37,000 lbs) (27,000 lbs) (37,000 lbs) PLASTIC TYCONE SET BACK 25 mm or 38 mm or 50 mm 25 mm or 50 mm 25 mm or 50 mm 25 mm or 50 mm 25 mm or 50 mm 25 mm or 50 mm 25 mm or 50 mm (1" or 1" or 2") (1" or 2") (1" or 2") (1" or 2") (1" or 2") (1" or 2") (1" or 2")
6-Strut Refer to page 81 for details about the 6-Strut Tyscru *Available as a special order.
Minimum Sizes of Tyscrus Description Tyscru Diameter 13 mm 13 mm 20 mm 20 mm 25 mm 25 mm 20 mm 25 mm 25 mm 32 mm 32 mm (") (") (") (") (1") (1") (") (1") (1") (1") (1") T2-4.5M T2-6.7M T2-7.6M T2-9M T2-13.5M T2-18M T2-18M T2-27M T2-37M T2-27M T2-37M Standard 100 mm 100 mm 100 mm 100 mm 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm (4") (4") (4") (4") (6") (6") (6") (6") (6") (6") (6") Cone-Tight 100 mm 100 mm 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm 200 mm 150 mm 200 mm (4") (4") (6") (6") (6") (6") (6") (6") (8") (6") (8") Standard Waterseal 150 mm 150 mm 150 mm 150 mm 200 mm 200 mm 200 mm 250 mm 250 mm 250 mm 250 mm (6") (6") (6") (6") (8") (8") (8") (10") (10") (10") (10") Cone-Tight Waterseal 150 mm 150 mm 200 mm 200 mm 200 mm 200 mm 200 mm 300 mm 300 mm 300 mm 300 mm (6") (6") (8") (8") (8") (8") (8") (12") (12") (12") (12")
42
TYSCRU
Standard Tyscru
The NCA Standard 2-Strut Tyscru is available in 13 mm, 20 mm and 25 mm (", " and 1") nominal diameters and may be fabricated to required length to the nearest 3 mm (1/8"). The NCA Standard 4-Strut Tyscru is available in 20 mm, 25mm and 32 mm (", 1" and 1") nominal diameters and may be fabricated to required length to the nearest 3 mm (1/8"). To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . Standard Tyscru Type . . . . . . . . . . . . . . . . . 2-strut 4.5M (") Nominal Diameter . . 13 mm Tyscru length . . . . . 560 mm (22") Strength . . . . . . . . . . 20 kN (4,500 lbs.) Quantity . . . . . . . . . . . . . . . . . . . . . 100
2-strut
SAFE WORKING LOAD see table on page 42 2:1 Safety Factor

Lagstud Bolt
4-strut
Washer
4 Strut Tyscru
Cone-Tight Tyscru
The NCA Cone-Tight Tyscru has the same capacities as the Standard 2-Strut and 4-Strut Tyscru and is available in 13 mm, 20 mm, 25 mm and 32 mm (", ", 1" and 1") nominal diameters in a minimum length of 100 mm (4"). Cone-Tight Tycones are readily attached to the protruding coils. For coil protrusion lengths see table below. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . Cone-Tight Tyscru Type . . . . . . . . . . . . . . . . . 4-strut 18M (") Nominal diameter . 20 mm Tyscru length . . . . 300 mm (12") Strength . . . . . . . . . . .40 kN (9,000 lbs.) Quantity . . . . . . . . . . . . . . . . . . . . . 100
2-strut
SAFE WORKING LOAD see table on page 42 2:1 Safety Factor
4-strut
Lagstud Tycones
Washer
Diameter 13 20 25 32 mm mm mm mm (") (") (1") (1")
Coil Protrusion 10 13 13 13 mm mm mm mm (3/8") (") (") (")
Cone-Tight 2 Strut Tyscru
43
TYSCRU
Waterseal Tyscru
The NCA Waterseal Tyscru has the same capacity as the standard 2Strut and 4-Strut Tyscru. The Waterseal Tyscru is available as standard or cone tight in 13 mm, 20 mm, 25 mm and 32 mm (", ", 1" and 1") nominal diameters in a minimum length of 100 mm (4") for a Cone-Tight Tyscru and 150 mm (6") for a Waterseal Tyscru. NCA uses a unique manufacturing process to fuse a water stop plastic washer to each wire strut. The plastic washer will break the surface continuity and prevent seepage of water along the struts.
2-strut
4-strut
SAFE WORKING LOAD See table on page 42 2:1 Safety Factor

EXAMPLE Name . . . . . . . . . . . . Waterseal Tyscru Type . . . . . . . . . . . . . . . . 2-strut 6.75M Nominal diameter . 13 mm (") Tyscru length . . . . 250 mm (10") Strength . . . . . . . . . 20 kN (4,500 lbs) Quantity . . . . . . . . . . . . . . . . . . . . . 200
Lagstud
Tycones
Washer
Waterseal Tyscru
Adjustable Tyscru
The NCA Adjustable Tyscru, consisting of two Tyscrus (cone tight one end) and one Continuous Threaded Lagstud, is available in 13 mm, 20 mm, 25 mm and 32 mm diameters (", ", 1" and 1") diameters.
Lagstud Washer

EXAMPLE Name . . . . . . . . . . . . Adjustable Tyscru Type . . . . . . . . . . . . . . . . .2-strut 4.5M Nominal diameter . .13 mm (") Length . . . . . . . . . 225 mm ( 9") Strength . . . . . . . . . . 30 kN (6,750 lbs) Quantity . . . . . . . . . . . . . . . . . . . . . 200
Adjustable Tyscru
44
SYSTEM CHART
SAFE WORKING LOAD
Strength of Lagstud
" mild steel " high tensile Lag Stud 1 2 3 4 5 6 7 " mild steel " high tensile " high tensile 1" mild steel 1" high tensile 1" mild steel 1" high tensile* " high tensile " high tensile 1" mild steel 1" mild steel 1" high tensile 1" high tensile
7
1" mild steel
1" high tensile*

(60,000 lbs)
Safe Working Load 33 kN (7,000 lbs) 40 kN (9,000 lbs) 80 kN (18,000 lbs) 110 kN (25,000 lbs) 167 kN (37,500 lbs) 165 kN (37,000 lbs) 265 kN (60,000 lbs)*
265 kN (60,000 lbs)*
(55,000 lbs)
(50,000 lbs)
*Use double nuts to obtain full capacity of Rod.

(45,000 lbs)
178 kN 5
(40,000 lbs)
167 kN (37,500 lbs)
6 165 kN (37,000 lbs) (35,000 lbs)
133.5 kN
(30,000 lbs)
110 kN (25,000 lbs)
(25,000 lbs)
89 kN 3
80 kN (18,000 lbs)
(20,000 lbs)
(15,000 lbs)
44.5 kN
2 1
40 kN (9,000 lbs) 33 kN (7,000 lbs)
(10,000 lbs)
Loads
(5,000 lbs)
20 kN (4,500 lbs) " 2-strut
30 kN (6,750 lbs) " 2-strut
60 kN 165 kN) 80 kN 40 kN 80 kN 120 kN 120 kN) 165 kN) (9,000 lbs) (18,000 lbs) (13,500 lbs) (18,000 lbs) (27,000 lbs) (37,000 lbs) (27,000 lbs) (37,000 lbs) " 2-strut " 4-strut 1" 2-strut 1" 4-strut 1" 4-strut 1" 4-strut 1" 4-strut 1" 4-strut
Refer to the Appendix for General Guidelines on page 102, Lateral Pressure information on page 108 and typical Medium and Heavy Formwork beginning on page 114. MEDIUM AND HEAVY CONCRETE FORMING
45
TYSCRU
Continuous Threaded Lagstud
The NCA Continuous Threaded Lagstud is perhaps the most versatile of all the members of the NCA Tyscru family. This versatile product can be used in combination with the complete line of Tyscru products. Continuous Threaded Lagstud is available in both mild steel and high tensile in 3 m (10') and 3.6 m (12') lengths respectively. Field cutting may be accomplished with bolt cutters or carborundum blades. The Lagstud is particularly adaptable in combination with Tyscrus to make adjustable Tys, embedded in concrete or rock as an adjustable anchorage for the Tyscru, or in combination with Handle Lagnuts as an emergency lagstud bolt. To order, please specify the following information
EXAMPLE Name . .Continuous Threaded Lagstud Type . . . . . . . . . . . . . . . . . . . . . . . .9M Diameter . . . . . . . . . . . . . .13 mm (") Length . . . . . . . . . . . . . . . . .3.6 m (12') Grade of Steel . . . . . . . . .High Tensile Quantity . . . . . . . . . . . . . . . . . . . . . . 50
2:1 Safety Factor
LAGSTUD TENSILE PROPERTIES

Mild Steel Diameter mm (in) 13 20 25 32 38 Ultimate Loads kN (lbs) Safe Working Loads kN (lbs) High Tensile Steel Ultimate Loads kN (lbs) 80 160 335 530 kN kN kN kN (18,000 (36,000 (75,000 (120,000 lbs) lbs) lbs) lbs) Safe Working Loads kN (lbs) 40 kN 80 kN 165 kN 216 kN* (9,000 lbs) (18,000 lbs) (37,500 lbs) (49,000 lbs)*
66 kN (14,000 lbs) mm (") 33 kN (7,000 lbs) N/A N/A mm (") N/A N/A 220 kN (50,000 lbs) mm (1") 110 kN (25,000 lbs) 330 kN (74,000 lbs) mm (1") 165 kN (37,000 lbs) mm (1") Contact the NCA Technical Department for details.
*When using 32 mm (1") High Tensile Lagstud, use double nuts to obtain full capacity of Rod, 265 kN (60,000 lbs). LAGSTUD FOR EMBEDDED ANCHORS
Diameter mm (in) 13 13 20 25 25 32 mm mm mm mm mm mm (") (") (") (1") (1") (1") Safe Working Loads @ 2:1 kN 20 30 40 60 80 120 kN kN kN kN kN kN (lbs) (4,500 (6,750 (9,000 (13,500 (18,000 (27,000 lbs) lbs) lbs) lbs) lbs) lbs) 408 508 609 816 1,020 1,020 mm mm mm mm mm mm Embedment H 6.9 MPa (1,000 psi) (16") (20") (24") (32") (40") (40") 13.8 MPa (2,000 psi) 304 378 458 609 760 760 mm mm mm mm mm mm (12") (15") (18") (24") (30") (30")
46
TYSCRU
Lagstud Washer
Tyscru Handle Lagnut
Lagstud
H Washer Lagstud
Tyscru Lagstud
Grout
Lagstud Bolt
NCA Lagstud Bolts are threaded for the coil of an NCA Tyscru. Available in 13 mm, 20 mm, 25 mm and 32 mm (", ", 1" and 1") diameters and lengths as required in 50 mm (2") increments. All Lagstud Bolts have a hexagon nut welded to it as an integral head. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . Lagstud Bolt Diameter . . . . . . . . . . . . . 13 mm (") Length . . . . . . . . . . . . . 400 mm (16") Type . . . . . . . . . . . . . .33 kN (7,500 lbs) Quantity . . . . . . . . . . . . . . . . . . . . . 200
2:1 Safety Factor
Washer
Minimum coil penetration
SAFE WORKING LOADS

Diameter mm (in) 13 20 25 32 38 kN Mild Steel (lbs) High Tensile kN (lbs) (9,000 lbs) (18,000 lbs) (37,500 lbs) (49,000 lbs)*
mm (") 33 kN mm (") N/A mm (1") 110 kN mm (1") 165 kN mm (1") Contact the NCA Technical
(7,000 lbs) 40 kN N/A 80 kN (25,000 lbs) 165 kN (37,000 lbs) 216 kN* Department for details.
*When using 32 mm (1") High Tensile Lagstud Bolt, use double nuts to obtain full capacity of Rod, 265 kN (60,000 lbs).
Refer to Lateral Pressure Wall design table on page 108 and page 45 for Safe Working Load System Chart.
47
TYSCRU
Lagnut
NCA Lagnuts are manufactured with Lag thread and are available in 13 mm through 38 mm (" through 11/2") diameters. Warning: when utilizing Lagnuts on through-Ty applications, such as Continuous Threaded Lagstud, double nuts are required to develop ultimate loads for 32 mm (1") applications. For all other applications, NCA Lagnuts are designed to develop the full published ultimate load of NCA Lagstud. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . . . . .Lagnut Diameter . . . . . . . . . . . . 25 mm (1") Quantity . . . . . . . . . . . . . . . . . . . . . 200
SAFE WORKING LOADS

SAFE WORKING LOADS Diameter kN (lbs) 13 20 25 32 38 mm (") mm (") mm (1") mm (1") mm (1") 40 kN (9,000 lbs) 80 kN (18,000 lbs) 167 kN (37,500 lbs) 216 kN* (49,000 lbs)* NCA Technical Department for details.
Lagnut
2:1 Safety Factor

Tyscru Lagstud
*When using 32 mm (1") High Tensile Lagstud, use double nuts to obtain full capacity of Rod, 265 kN (60,000 lbs).
Handle Lagnut
NCA Handle Lagnuts are made of hex nuts welded to substantial wire loops. Available in 13 mm, 20 mm, 25 mm and 32 mm (", ", 1" and 1") diameters with lag thread. The handle eliminates the need for using a wrench and makes installation and/or stripping fast and simple. To order, please specify the following information
2:1 Safety Factor
EXAMPLE Name . . . . . . . . . . . . . .Handle Lagnut Diameter . . . . . . . . . . . . .13 mm (") Quantity . . . . . . . . . . . . . . . . . . . . . 200 Handle length from nut centre Safe Working Load kN (lbs) (9,000 (18,000 (37,500 (57,500 lbs) lbs) lbs) lbs)
Lagstud Bolt Washer
Bulkhead Form
Bolt Diameter 13 20 25 32 38
Threads per inch (TPI) 6 4 3 3
mm (") mm (") mm (1") mm (1") mm (1") Contact
125 mm (5") 40 kN 120 mm (47/8") 80 kN 140 mm (5") 167 kN 210 mm (83/8") 256 kN the NCA Technical Department for details.
Handle Lagnut
48
TYSCRU
Flat Washer
NCA Flat Washers are made from flat steel plate. For optimization, NCA Washers are basically square. For best results the washer should be placed so that its length runs parallel to the walers and the gap or space spanned by the washer should not exceed the physical bolt diameter plus 6 mm (").
Washer
Lagstud

EXAMPLE mm Name . . . . . . . . . . . . . . . . . . . . . . . . . Nominal Tyscru diameter . . . . 20 mm Size . . . . . 125 mm x 125 mm x 10 mm Quantity . . . . . . . . . . . . . . . . . . . . . . . (in) Flat Washer (") (5" x 5" x 3/8") 200
Lagstud
Washer
Bolt Diameter mm (in) 13 20 20 25 32 32 38 mm mm mm mm mm mm mm
Plate Size mm (in) mm 14 21 21 27 35 35
Hole Size (in) /16" /16" 13 /16" 11/16" 13/8" 13/8"

9 13
(") 95 mm x 95 mm x 6 mm (3" x 3" x ") (") 125 mm x 125 mm x 10 mm (5" x 5" x 3/8") (") 150 mm x 150 mm x 13 mm (6" x 6" x ") (1") 150 mm x 150 mm x 13 mm (6" x 6" x ") (1") 150 mm x 150 mm x 13 mm (6" x 6" x ") (1") 200 mm x 200 mm x 19 mm (8" x 8" x ") (1") Contact NCA Technical Department for details.
mm mm mm mm mm mm
SAFE WORKING LOADS Imperial Measures

Bolt Dia. Plate Size DISTANCE BETWEEN WALER 1" 1" 1"
2,500 14,000 33,000 38,000
1"
2"
1,600 7,000 16,000 24,000 37,000 125,000 lbs lbs lbs lbs lbs lbs
2"
5,600 13,500 18,000 27,000 91,000
2"
1,100 lbs
2"
lbs lbs
3"
3"
(") (3" x 3" x ") 6,750 lbs 3,750 lbs (5" x 5" x 3/8") 25,000 lbs (") (6" x 6" x ") 60,000 lbs (") (6" x 6" x ") (1") (6" x 6" x ") (1") (8" x 8" x ") (1") (1") Contact NCA Technical Department for
lbs 1,900 lbs lbs 9,000 lbs lbs 22,000 lbs lbs 38,000 lbs 37,000 lbs 125,000 lbs
lbs 4,000 lbs 9,600 lbs 14,000 lbs lbs 19,000 lbs 15,000 lbs 65,000 lbs 50,000
10,000 lbs lbs lbs 10,000 lbs 35,000 lbs
details.
SAFE WORKING LOADS Metric Measures

Bolt Size Plate Diameter (mm) 25 mm DISTANCE BETWEEN WALER 32 mm 35 mm 45 mm
8.5 40 98 169 165 555 kN kN kN kN kN kN
50 mm
7.1 31 71 106 165 555 kN kN kN kN kN kN
57 mm
25 60 80 120 405 kN kN kN kN kN
63 mm
4.9 kN
70 mm
18 kN 43 kN
75 mm
82 mm
16 kN 30 kN 11 kN 95 x 95 x 6 13 111 kN 62 kN 125 x 125 x 10 20 266 kN 146 kN 150 x 150 x 13 20 169 kN 150 x 150 x 13 25 150 x 150 x 13 32 200 x 200 x 19 32 38 Contact NCA Technical Department for details.
62 kN 85 kN 290 kN
45 kN 66 kN 220 kN 45 kN 155 kN
System load reduction from increased waler spacing.
49
TYSCRU
Batter Washer
NCA Batter Washers are designed to hold a lagstud at any angle up to 45 without need for wedging. Nail holes are provided for attaching the washers to the walers or strongbacks. Multiple lumber grips on the underside prevent slippage when the washers are not nailed. Available for all lagstud sizes.

Lagstud Batter Washer
EXAMPLE Name . . . . . . . . . . . . . . Batter Washer Diameter . . . . . . . . . . . . 20 mm (") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Tyscru
Washer
Bolt Diameter mm (in) 13 22 25 29 35 38 41 mm mm mm mm mm mm mm (") (7/8") (1") (11/8") (13/8") (1") (15/8")
Washer Dimensions mm 89 mm x 89 mm 125 mm x 140 mm 165 mm x 165 mm 165 mm x 165 mm 170 mm x 170 mm 175 mm x 175 mm 175 mm x 175 mm (in) (3" x 3") (5" x 5") (6" x 6") (6" x 6") (6" x 6") (7" x 7") (7" x 7")
Washer Height mm (in) 25mm (1") 36 mm (17/16") 41 mm (15/8") 39 mm (19/16") 45 mm (1") 45 mm (1") 45 mm (1")
Lag Thread Coupler

NCA Lag Thread Couplers are used to couple two Lag Rods of the same diameter. The Lag Thread Coupler is used with lag thread systems and is manufactured with a positive stop. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . Lag Thread Coupler Rod diameter . . . . . . . . . 20 mm (") Quantity . . . . . . . . . . . . . . . . . . . . . 200
2:1 Safety Factor
SAFE WORKING LOAD

Rod Diameter 13 mm 20 mm 25 mm (") (") (1") Outside Diameter 20 mm 30 mm 38 mm (") (11/8") (1") Overall Length 50 mm 75 mm 100 mm (2") (3") (4") Type 9M 18M 37.5M kN 40 kN 80 kN 167 kN (lbs) 9,000 lbs 18,000 lbs 37,500 lbs
50
TYSCRU
Plastic Cone-Tight Tycone

NCA Plastic Cone-Tight Tycones are designed to engage the protruding coil of a Cone-Tight Tyscru. Actual lengths are greater than the set back requirement. See accompanying chart for dimensions. To order, please specify the following information
EXAMPLE Name . . . . . Plastic Cone-Tight Tycone Nominal diameter . . . . .20 mm (") Set back . . . . . . . . . . . . . .25 mm (1") Quantity . . . . . . . . . . . . . . . . . . . . . 200 Tyscru Diameter mm (in) 13 13 13 20 20 25 25 32 32 mm mm mm mm mm mm mm mm mm (") (") (") (") (") (1") (1") (1") (1") Set back mm 25 38 50 25 50 25 50 25 50 mm mm mm mm mm mm mm mm mm Nominal Diameter and Depth mm (in) 13 13 13 20 20 25 25 32 32 mm mm mm mm mm mm mm mm mm x x x x x x x x x 35 48 60 38 61 38 61 38 61 mm mm mm mm mm mm mm mm mm (" x 13/8") (" x 17/8") (" x 23/8") (" x 1") (" x 23/8") (1" x 1") (1" x 23/8") (1" x 1") (1" x 23/8")
Plastic Cone-Tight Tycone Lagstud Tyscru
Setback Taper mm 25 mm to 32 mm 38 mm to 45 mm 48 mm to 54 mm 57 mm to 61 mm (in) (1" to 1") (1 7/16 to 111/16") (17/8" to 21/8") (2" to 23/8")
(in) (1") (1") (2") (1") (2") (1") (2") (1") (2")
Plastic Set Back Tyscru Plug

NCA Plastic Set Back Tyscru Plugs are designed to provide an easy and economical means of sealing 13 mm, 20 mm and 25 mm (", " and 1") diameter Tycone holes at a required set back. While providing an interesting architectural effect. The Plastic Set Back Tyscru Plugs are available in light gray. Other colours are available on special order. The plugs may be used in exterior and/or interior applications. Additional sealing or caulking is optional. To order, please specify the following information
EXAMPLE Name . . . . Plastic Set Back Tyscru Plug Nominal diameter . . . . . 13 mm (") Colour . . . . . . . . . . . . . . . . . light gray Quantity . . . . . . . . . . . . . . . . . . . . . 200 Tyscru Plug Diameter 13 mm (") Tycone Set Back 25 38 50 25 50 25 50 mm mm mm mm mm mm mm (1") (1") (2") (1") (2") (1") (2") Approximate Recess 13 mm 16 mm 20 mm 16 mm 32 mm 6 mm 10 mm (") (5/8") (") (5/8") (1") (") (3/8")
"S" Recess Plastic Set-Back Plug Optional Sealing Tyscru
20 mm 25 mm
(") (1")
51
T Y- F R A M E
Ty-Frame
The NCA Standard Ty-frame consists of four coils welded to a truss-like arrangement of wire struts with a leg at the front face extending down to the soffit, for support of the riser form. Tyframes are designed for the individual riser and seat bracket condition.
Standard Ty-Frame
Alternate Ty-Frame
The NCA Alternate Ty-frame may be supplied in its alternate form, at our discretion, if job conditions warrant. This alternate form consists of a series of Tyloops, or Tyloops and Tyscru, welded to a strong vertical support member.
Fill Type Ty-Frame
The NCA Fill Type Ty-frame is made to fit the job condition where the riser is poured on fill. Usually manufactured in multiple units to support 2, 3, or 4 seat brackets with one unit.
Sloping Slab Ty-Frame
The NCA Sloping Slab Ty-frame consists of Tyscrus welded together in exact positions to support the riser form. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . Alternate Ty-Frame Supply a sketch or complete details of risers and seat bracket Quantity . . . . . . . . . . . . . . . . . . . . . 200
52
TYSCRU
Cone Removal Wrench (T-Shape and L-Shape)

The NCA Cone Removal Wrenches are designed to remove the plastic cones from Cone Tight Tyscrus. Available for 13 mm, 20 mm, 25 mm and 32 mm (", ", 1" and 1") diameter cones.
Wrench Type T-Shape L-Shape Cone Diameter mm 13 mm, 20 mm 25 mm, 32 mm
(in) (", ") (1", 1")

EXAMPLE Name . . . . . . . Cone Removal Wrench Type . . . . . . . . . . . . . . . . . . . . .T-Shape Cone Diameter . . . . . . . . . .20 mm (") Quantity . . . . . . . . . . . . . . . . . . . . . . . 2
Lag Wrench
The NCA Lag Wrench is designed for tightening and removing of NCA lag bolts when constructing the formwork assembly. The Lag Wrench solid 25 mm (1") diameter L-shape steel construction is equipped with a 300 mm (12") round handle and a 140 mm (5") 90 radius. The Lag Wrench is supplied as a complete unit: handle and socket. Available for 13 mm, 20 mm, 25 mm and 32 mm (", ", 1" and 1") bolt size. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . Lag Wrench Diameter . . . . . . . . . . . . . . .25 mm (1") Quantity . . . . . . . . . . . . . . . . . . . . . . . 1
Plastic Coil Setting Plug

NCA Plastic Coil Setting Plugs are available from 13 mm to 32 mm (" to 1") diameters for the NCA Tyscru System. The Plastic Coil Setting Plugs are easy to fasten to the inside face of form ply using the pre-drilled nail holes. Once secured, the NCA Tyscrus can be threaded in place.
53
TYLOOP
Tyloop (2-Strut)
The NCA Standard 2-Strut Tyloop (TL-2) is made of a single looped wire welded to a helix coil in 13 mm and 20 mm (" and ") nominal diameters. Suitable for light anchorage requirements or as emergency tie, tie down, corner tie, etc. Standard length is 100 mm (4") for 13 mm (") diameter and 150 mm (6") for 20 mm (") diameters. This unit may be fabricated in lengths to suit the job site requirements. The NCA Heavy 2-Strut Tyloop (TL-2-H) is made with heavier wire and are principally used as anchors for medium heavy construction. The standard length is 150 mm (6") for both 13mm (") and 20 mm (") diameter. The Tyloop can also be fabricated in longer lengths. To order, please specify the following information
EXAMPLE Name . . . . . Tyloop (2-Strut) (TL-2-H) Type . . . . . . . . . . . . . . . . . . .Heavy 9M Nominal diameter . . . . . 20 mm (") Length . . . . . . . . . . . . . 150 mm (6") Coil type . . . . . . . . . . . . . . Cone Tight Quantity . . . . . . . . . . . . . . . . . . . . . 200
Ferrule
2:1 Safety Factor

Also available as a Cone-Tight and Ferrule Tyloop.
Tie Application
Standard 2 Strut Tyloop Lagstud Bolt Heavy 2 Strut Tyloop
Washer Lagstud Bolt
Washer
Type 4.5M 9M 9M 12M " " Heavy " " Heavy Tyloop Tyloop Tyloop Tyloop 13 13 32 32 mm mm mm mm x x x x 102 152 152 152
Size mm mm mm mm (" (" (" (" x x x x 4") 6") 6") 6")
Inside radius C 20 20 29 29 mm mm mm mm (") (") (11/8") (11/8")
kN 22.3 40 40 53.4
Safe Working Load (lbs) kN kN kN kN (4,500 (9,000 (9,000 (12,000 lbs) lbs) lbs) lbs)
54
TYLOOP
Flared Tyloop
The NCA Flared 2-Strut Tyloop is made with the loop end flared for greater anchorage in the concrete. Standard lengths are 230 mm (9") for 13 mm (") diameters and 300 mm (12") for 20 mm (") and 25 mm (1") diameters. This unit may be supplied in special lengths and flares.
Flared 2-Strut Tyloop Type 9M 12M 15M Size mm 13 x 230 mm 20 x 305 mm 25 x 305 mm (in) (" x 9") (" x 12") (1" x 12") Inside Radius mm (in) 50 mm 75 mm 75 mm (2") (3") (3") Safe Working Load kN (lbs) 40 kN 53 kN 66 kN (9,000 lbs) (12,000 lbs) (15,000 lbs)
The NCA Flared 4-Strut Tyloop is made with two looped wires welded to a helix coil. Suitable for heavy form anchorage in mass concrete construction. The standard length is 380 mm (15") for 25 mm (1") and 32 mm (1") diameters with struts flaring to 75 mm (3") diameters. The standard flare unit is supplied unless special size or shaped flares are requested.
Flared 4-Strut Tyloop Type 24M 30M Size mm (in) 25 x 380 mm (1" x 15") 32 x 380 mm (1" x 15") Inside Radius mm (in) 75 mm 75 mm (3") (3") Safe Working Load kN (lbs) 106 kN 134 kN (24,000 lbs) (30,000 lbs)
Flared 2-strut
2:1 Safety Factor

Edge condition limitations will govern. Contact the NCA Technical Department for further details.

EXAMPLE Name . . . . . . . . .Flared 2-Strut Tyloop Type . . . . . . . . . . . . . . . . . . . . . . .12M Nominal diameter . . . . . 13 mm () Length . . . . . . . . . . . . . 230 mm (9") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Flared 4-strut
The NCA Offset Flared 4-Strut Tyloop is made of two looped wires welded to a helix coil. The loops are flared and offset so that the center of anchorage is below the center line of the coil to distribute the load well into the concrete and still keep the coil at or near the top of the pour or other boundary restrictions.
Offset Flared Tyloop Type 30M 30M Size mm (in) 25 x 480 mm (1" x 18") 32 x 510 mm (1" x 20") Inside Radius mm (in) 152 mm 230 mm (6") (9") Safe Working Load @ 2:1 kN (lbs) 134 kN 134 kN (30,000 lbs) (30,000 lbs)
Offset Flared
Refer to the Safe Working Loads and Ultimate Capacities calculated for various concrete strengths table on pages 116 and 117 of the Appendix.
55
TYLOOP
The NCA Flared 6-Strut Tyloop is made with three wires welded to a helix coil. The three loops are flared to provide greater anchorage in concrete.
STANDARD SAFE WORKING LOAD 207 kN (46,500 LBS) 2:1 Safety Factor
HEAVY SAFE WORKING LOAD 275 kN (61,800 LBS) 2:1 Safety Factor
Diameter
Flared 6-Strut Tyloop Length 380 mm (15")
Flare 170 mm (6")
Flared 6-strut
32 mm 38 mm
(1") (1")
Edge condition limitations will govern. Contact the NCA Technical Department for further details.
Other configurations and designs are available.
Lagstud
Reinforcing Dowel
Lagstud
Flared 2-Strut Tyloop
Washer 2-Strut Tyloop
Washer
Flared 4-Strut Tyloop Lagstud Bolt
Lagstud
Offset Flared 4-Strut Tyloop
Washer
Handle Lagnut Washer
56
TYLOOP
Tyback Tyloop
The NCA Tyback Tyloop is fabricated with two looped wires welded to a helix coil. The Tyback Tyloop is specially designed to tie into existing reinforcing bars to form bulkheads and for dam construction. Available as a 20 mm x 215 mm (" x 8") standard size, the NCA Tyback Tyloop can be custom fabricated to meet job site conditions. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . Tyback Tyloop Diameter . . . . . . . . . . . . 20 mm (") Quantity . . . . . . . . . . . . . . . . . . . . . 200
57
Single Sided Forming System

Single End Welding Tyscru
The NCA Single End Welding Tyscru is made with 2 struts welded to a coil at one end only, leaving the open end available for field welding, particularly suitable for heavy and special applications. Available in 13 mm, 20 mm and 25 mm (", " and 1") diameters. To order, please specify the following information
EXAMPLE Name . . . . .Single End Welding Tyscru Nominal diameter . . . . .13 mm (") Overall length . . . . . . . .100 mm (4") Quantity . . . . . . . . . . . . . . . . . . . . . 200
2:1 Safety Factor
Hooked Rebar
Single End Welding Tyscru Lagstud Bolt Diameter 13 mm (") 20 mm (") 25 mm (1") NOTE: Diameter of
SAFE WORKING LOADS

Length 100 mm 150 mm 250 mm rebar will Safe Working Load Weld Length (1") (1") (2") (4") 16.5 kN (3,750 lbs) 25 mm (6") 30.0 kN (6,750 lbs) 32 mm 50 mm (10") 60.0 kN (13,500 lbs) influence Single End Welding Tyscru strength.
Washer
Bent Single End Welding Tyscru

The NCA Bent Single End Welding Tyscru is made with 2 struts welded to a coil at one end. The other end of the 2 struts is bent at 90 in opposite directions away from the coil. This allows for field welding onto sheet piling and H-Pile construction. Available in 13 mm, 20 mm and 25 mm (", " and 1") diameters and may be fabricated to the required lengths. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . .Bent Single End Welding Tyscru Nominal Diameter . . . . . 13 mm (") Length (L) . . . . . . . . . . .100 mm (4") Leg depth (B) . . . . . . . . . 25 mm (1") Quantity . . . . . . . . . . . . . . . . . . . . . 200
H-Pile
2:1 Safety Factor
Bent Single End Welding Tyscru
SAFE WORKING LOADS

Diameter mm (in) L mm (in) B mm (in) Shear Safe Working Load 13 mm (") 100 mm (4") 20 mm (") 150 mm (6") 25 mm (1") 250 mm (8") NOTE: Weld both sides of both struts. Field test working load. Failure will occur in shear. 25 mm (1") 22 kN (5,000 lbs) 38 mm (1") 22 kN (5,000 lbs) 50 mm (2") 44 kN (10,000 lbs) should be conducted to establish actual safe
58
Angle Ty-Bracket
The NCA Angle Ty-Bracket is designed to tie single-sided forming to steel piles, metal beams, etc. Brackets are available from 13 mm to 25 mm (" to 1") diameters as identified in the table below, with lag thread or can be special ordered with NC thread. The NCA Angle Ty-Bracket allows a full 90 of pivot of the form-tie and will exceed the tensile capacity of the form-tie when correctly installed by a certified licensed welder.
Earth
Wood Lagging She Bolt
H-Pile Inside Tie Rod
Height
45 Double Wales sized per load requirements Batter Washer Wing Nut Position B
45 Position A Position B
H-Pile
Swivel Pin
Continuous, full length fillet weld Pivot Bracket/ Angle Ty-Bracket

EXAMPLE Name . . . . . . . . . . . . Angle Ty-Bracket Form-Ty diameter . . . . . 25 mm (1") Quantity . . . . . . . . . . . . . . . . . . . . 100
Form-Tie, such as a Taper-Ty, She Bolt, Lagstud, Etc.
Warning: To ensure proper engagement (final installation) the Form-tie must extend beyond the swivel pin a minimum of 13 mm ("). An easy way to accomplish this is to line up the swivel pin and the Formtie in position A and thread the Form-tie through the swivel pin until it contacts the metal piling.
Form Tie Diameter mm (in) 13 mm 20 mm 25 mm (") (") (1") Bracket Load Ultimate (MPa (lbs.) Position A Position B 40 kN 80 kN 140 kN (9,000 lbs) (18,000 lbs) (31,500 lbs) 28 kN 56 kN 98 kN (6,300 lbs) (12,500 lbs) (22,000 lbs)
Note: Performance could vary based on the quality of weld.
Contact NCA for non-standard sizes or thread configurations.
59
T4 Lag Ty
The NCA T4 Lag Ty is designed to be welded on structural members for single sided forming. The NCA Lag Ty consists of a 20 mm (") diameter coil with a 75 mm (3") mild steel lag stud fabricated together with a typical 4-strut configuration.
Lagstud Bolt
H-Pile

EXAMPLE Name . . . . . . . . . . . . . . . . . . T4 Lag Ty Quantity . . . . . . . . . . . . . . . . . . . . . 200
Taper Ty
H-Pile
NOTE: Field welding to structural members should be performed by a certified licensed welder.
Rock Anchor
NCA Rock Anchors are used for anchoring with NCA Lagstud or NC Rod in form tying and anchoring of concrete facings to rock excavation. Available in 13 mm, 20 mm and 25 mm (", " and 1") diameters.
Lagstud Rock Anchor Drill Hole Diameter Washer Lagstud Bolt Tyscru Hole Depth
Consult the NCA Technical Department for other thread patterns, other drill hole diameters and higher Safe Working Load requirements.
2:1 Safety Factor

Safe Working Load* kN (lbs) 20 kN (4,500 lbs) 40 kN (9,000 lbs) 80 kN (18,000 lbs)
Diameter mm (in) 13 mm (") 20 mm (") 25 mm (1")
Drill Hole Diameter mm (in) 35 mm (13/8") 45 mm (1") 45 mm (1")
Hole Depth (minimum) mm (in) 150 mm (6") 200 mm (8") 250 mm (10")
*NCA recommends that all Rock Anchors be tested under job-site conditions to determine if ambient stratum conditions will limit safe working load.
NOTE: Remove temporary plastic band before installation. The lagstud end must be against back-strap then forced to bottom of bore hole before tightening. Do not overtighten. Overtightening destroys the bond.
AR Rock Anchor Assembly

Transition couplers give the AR mechanical cone shell anchors the ability to be used with lagstud or National Course thread, for single sided forming applications. Refer to NCAs Rock Anchoring and Bolt System catalogue for technical information or consult the NCA Technical Department.
60
Drop-In Anchor
The lag thread NCA Drop-in Anchor features an internally threaded all-steel shell, with an preassembled expansion cone insert. The Drop-In Anchors are designed to work as part of the forming system, matched to the thread of NCA Lagstuds or Lagbolts. The Drop-In Anchors are made from carbon steel and electroplated galvanized for corrosion protection. The Drop-in Anchor is used for any application requiring anchorage in solid concrete or homogeneous igneous rock. Ideal for lagging, NCA Drop-In Anchors are also effective for hanging bolting or anchoring application with NCA Tylags, Lagstud Bolts or Lagstud. Not recommended for uncured concrete (less than 7 days old), lightweight concrete or masonry block or brick.
Anchor Length (Minimum Depth of Embedment) 50 mm 80 mm (2") (33/16")
Anchor NCA LT NCA LT
Drill Bit /8" 1"

5
Thread
Thread Length (") (13/8")
20 mm " - 6 lagthread " - 4 lagthread 35 mm
Ultimate Shear and Tension Values (kN/lbs) in Concrete Anchor NCA LT NCA LT Tension fc = 15MPa (2,200 psi) 15 (3,300) 36 (8,100) fc = 30MPa (4,400 psi) 27 (6,075) 49 (11,000) Shear fc = 15MPa (2,200 psi) 20 (4,500) 42 (9,450)
NCA suggests a minimum safety factor of 2:1. On site conditions such as, poor concrete, placing technique, concentrated loads on the formwork, improper use of cranes or concrete pumping could increase the risk. If such site conditions exist, the user must increase the safety factor to compensate. For anchoring situations not associated with forming, industry practice is to apply a safety factor of 4:1 minimum. For applications of greater risk a larger safety factor may be selected. For edge distance and load reductions contact NCA technical representative. Specifications subject to change without notice.

EXAMPLE Name . . . . . . . . . . . . . Drop-In Anchor Quantity . . . . . . . . . . . . . . . . . . . . . 200
Hole must be cleaned of dust and other material Drop-In Anchor Setting Tool
Drilled Hole Min depth equals anchor length 1. Drill hole for expansion anchor 2. Insert expansion anchor into hole and tap flush 3. Using an NCA setting tool, set anchor by driving until shoulder of the setting tool is seated against the anchor
61
Toggle Ty
NCA Toggle Tys are used to anchor a facing formwork, back to steel or wood sheet piling and require a 35 mm (13/8") diameter hole through the sheathing to permit entry of the toggle. Toggle plate sizes are shown below.
Toggle Ty
35 mm (1 3/8") diameter hole
2:1 Safety Factor
Toggle Ty

EXAMPLE Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toggle Ty Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . standard 2.25M Diameter . . . . . . . . . . . . . . . . . . . . . 13 mm (") Length . . . . . . . . . . . . . . . . . . . . . . 380 mm (15") Plate size . . . . . . . 5 mm x 32 mm x 75 mm (3/16" x 1" x 3) Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Handle Lagnut Washer Lagstud Bolt
Type
Safe Load
Steel Sheathing
TOGGLE SIZE Wood Sheathing
13 mm (") Standard 2.25M 10 kN (2,250 lbs) 5 mm x 32 mm x 75 mm (3/16" x 1" x 3") 10 mm x 25 mm x 115 mm (3/8" x 1" x 4") 13 mm (") Heavy 3.75M 17 kN (3,750 lbs) 6 mm x 32 mm x 75 mm (" x 1" x 3") 10 mm x 25 mm x 115 mm (3/8" x 1" x 4")
Lagstud Bolt
For more information about the Lagstud Bolt please refer to page 47.
Lagstud Tensile Properties Safe Working Load Ultimate 690 MPa (100,000 psi) Mild Steel kN (lbs) 33 kN (7,000 lbs) Ultimate 830 MPa (120,000 psi) High Tensile* kN (lbs) 40 80 165 265 kN kN kN kN (9,000 lbs) (18,000 lbs) (37,000 lbs) (60,000 lbs)*
2:1 Safety Factor

EXAMPLE Name . . . . . . . . . . . . . . . .Lagstud Bolt Type . . . . . . . . . . . . . . . . . . . . . . . .9M Diameter . . . . . . . . . . . . . .13 mm (") Length . . . . . . . . . . . . . . . . .3.6 m (12') Grade of Steel . . . . . . . . .High Tensile Quantity . . . . . . . . . . . . . . . . . . . . . . 50
Diameter mm (in) 13 20 25 32 35 mm (") mm (") mm (1") mm (1") mm (1") Contact
110 kN (25,000 lbs) 165 kN (37,000 lbs) the NCA Technical Department for details.
*When using 32 mm (1") High Tensile Lagstud Bolt, use double nuts to obtain full capacity of Rod.
62
FormsaverTM
NCA FormsaverTM dowel bar assemblies provide continuity and structural integrity to reinforced concrete construction in segmental pour applications. The FormsaverTM is designed with our unique tapered thread system, factory installed thread protectors, and durable mounting plates for easy attachment to forms. The taper threaded design, like the complete family of couplers, provides load path continuity in tension, compression and stress reversal applications. FormsaverTM mechanical splices provide superior performance well beyond the yield strength of the reinforcing bar.
REBAR DESIGNATION ASTM in-lbs 4 5 mm 12 mm 16 mm Type 10M 15M Soft Metric 13 mm 16 mm Taper Threaded Rebar (Male)1 Part Length C Number mm (in) FS4M24 FS4M36 FS5M24 FS5M30 FS5M36 FS6M36 FS7M36 FS7M48 FS8M48 FS9M48 FS10M60 FS11M60 610 914 610 762 914 914 914 1219 1219 1219 1524 1524 mm mm mm mm mm mm mm mm mm mm mm mm
A D
Coupler/Rebar Assembly (Female)2 Part Length D Number mm (in) FS4F20 FS4F24 FS5F24 FS5F30 FS5F36 FS6F24 FS6F36 FS7F36 FS8F52 FS9F52 FS10F64 FS11F64
E C Specify E, B dimension Z
6 7 8 9 10 11
1 2
20 mm 22 mm 25 28 32 36 mm mm mm mm
20M 25M 30M 35M
19 mm 22 mm 25 29 32 36 mm mm mm mm
(24") (36") (24") (30") (36") (36") (36") (48") (48") (48") (60") (60")
508 610 610 762 914 610 914 914 1321 1321 1626 1626
mm mm mm mm mm mm mm mm mm mm mm mm
(20") (24") (24") (30") (36") (24") (36") (36") (52") (52") (64") (64")
Includes Rebar Thread Protector Includes Coupler Thread Protector
B Specify A, B dimension
How to Order by Part Number FS

Attached nailer plate form saver
Specify D dimension
Specify C dimension
SIZE
Rebar size
STYLE
F indicates coupler/rebar, M indicates threaded rebar (other styles on request)
LENGTH
In mm (inches) of A, C or D
X
Indicates bent rebar (optional)
LENGTH
In mm (inches) of B (optional)
E
Epoxy (optional)
Non standard custom sizes and lengths available.

Highway/ Bridge Slabs
Rebar Stairwell Form-Saver
Consult your NCA Sales Representative or the NCA Technical Department for additional information.
63
Welding Lagnut
NCA Welding Lagnuts are designed to be used in single sided (blind side) forming applications or when necessary to secure formwork to steel members. NCA welding lagnuts are extra deep to allow for the welding operation and are only available in 20mm (3/4") diameter. A licensed certified welder should perform all welding. Field-testing should be conducted to established actual safe working loads.
Safe Working Load 2:1 Safety Factor
Diameter 20 mm (")
Depth of Lagnut 38 mm (1")
Safe Working Load 80 kN (18,000 lbs)
Ultimate 160 kN (36,000 lbs)
Product
Size mm 13 20 25 32 38 13 20 25 32 38 mm mm mm mm mm mm mm mm mm mm (in)
Ultimate Strength kN (lbs)
Page Reference
Lagnut
(") 80 kN (") 160 kN (1") 333 kN (1") 435 kN (1") Consult the NCA Technical (") 80 kN (") 160 kN (1") 333 kN (1") 512 kN (1") Consult the NCA Technical (") (1") (1") (3" x 3" x ") (5" x 5" x 3/8") (6" x 6" x ") (8" x 8" x ") (1" x 15/8") 178 kN 365 kN 512 kN
(18,000 lbs) Refer to (36,000 lbs) page 48 (75,000 lbs) (98,000 lbs) Department for details. (18,000 lbs) (36,000 lbs) Refer to (75,000 lbs) page 48 (115,000 lbs) Department for details. (40,000 lbs) (80,000 lbs) (115,000 lbs)
Handle Lagnut
Wing Nut
20 mm 25 mm 32 mm 95 x 95 x 6 125 x 125 x 10 150 x 150 x 13 200 x 200 x 19 mm mm mm mm
Refer to page 68
Flat Washer
60 222 266 1,110
kN kN kN kN
(13,500 (50,000 (60,000 (250,000
lbs) lbs) lbs) lbs)
Refer to page 49
Batter Washer
13 x 41 mm
Consult the NCA Technical Department for details.
Refer to page 50
Lag Thread Coupler
13 mm 20 mm 25 mm
(") (") (1")
80 kN 160 kN 334 kN
(18,000 lbs) (36,000 lbs) (75,000 lbs)
Refer to page 50
Heavy Hex Rod Coupler
13 16 20 22 25
mm mm mm mm mm
(") (5/8") (") (7/8") (1")
80 134 160 220 334
kN kN kN kN kN
(18,000 (30,000 (36,000 (60,000 (75,000
lbs) lbs) lbs) lbs) lbs)
Refer to page 75
64
TA P E R - T Y SYSTEM
Taper-Ty System
The NCA Taper-Ty System is used where specifications permit the complete removal of the form-tie from the concrete wall. Taper-Tys are available with lag thread and a variety of hardware. While the system is available in the standard diameters shown, variations of these sizes are available on special order. The complete system consists of one Taper Ty, with 2 square or flat washers and 2 nuts, either lag Hex Nuts, special Handle Lagnuts or Malleable Wing Nuts. The standard units are furnished with up to 750 mm of taper. Other taper lengths are available on special order. The larger diameter end has a square wrench end. The smaller diameter end has been designed with a special end for removal without damaging the thread. Other specifications are shown on the detail drawing.
Grip usually form thickness + 4" Wall dimension + 1 1/2" Wrench end Large diameter Small diameter Knockout end Usually form thickness + 4"
T 1" 10"
Taper up to 30" standard
S 6" 1"
Overall length
Wing Nut
Taper-Ty
Washer
Taper-Ty
Washer
2:1 Safety Factor
Use Handle Lagnut or Wing Nut

EXAMPLE Name . . . . . . . . . . . . . . . . . . . Taper-Ty Nominal Size Calculate Length 750 mm .(29") Thread Length Large diameter end 250 mm . . .(10") Small diameter end 150 mm . . . .(6") Diameter 20 mm to 13 mm ( to ") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Not recommended where watertight walls are essential such as exterior walls, water reservoirs, treatment plants, etc. Use Waterseal Tyscrus instead.
Diameter (large to small) 20 25 32 38 mm mm mm mm to to to to 13 20 25 32 mm mm mm mm (" to ") (1" to ") (1" to 1") (1" to 1") Safe Working Loads 2:1 Safety Factor 40 84 155 253 kN kN kN kN (9,000 lbs.) (19,000 lbs.) (35,000 lbs.) (57,000 lbs.)
Chart based on standard 825 MPa (120,000 psi) material. Special order materials available on request.
65
Taper Ty Wall Sizing
Length of 1" thread Taper Length Length of 3/4" thread
Wall Thickness
Taper-Ty
Overall Taper-Ty Length
Overall length mm (in) 953 mm 1,067 mm 1,219 mm (37") (42") (48")
Length of Thread 25 mm (1") 20 mm (") 250 mm (10") 250 mm (10") 250 mm (10") 150 mm 250 mm 250 mm (6") (10") (10")
Taper Length mm (in) 540 mm 560 mm 710 mm (21") (22") (28")
Range of Wall Thickness* mm (in) 100 mm - 405 mm 150 mm - 535 mm 300 mm - 660 mm (4" - 16") (6" - 21") (12" - 26")
*Based on standard forming materials (typical 4x4 studs, walers, " form ply, plate washer and nut assembly).
Flat Washer
NCA Flat Washers are made from flat steel high carbon plate in sizes calculated to give full bearing on the wales and transmit the full load of the assembly to the form. The gap or space spanned by the washer should not exceed the physical bolt diameter plus 6 mm (").

EXAMPLE Name . . . . . . . . . . . . . . . . Flat Washer Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity . . . . . . . . . . . . . . . . . . . . . 200 Bolt Diameter mm (in) 13 20 20 25 32 32 35 mm mm mm mm mm mm mm Plate Size mm (in) mm 14 21 21 27 35 35 mm mm mm mm mm mm
9 13
Hole Size (in) /16" /16" 13 /16" 11/16" 13/8" 13/8"
(") 95 mm x 95 mm x 6 mm (3" x 3" x ") (") 125 mm x 125 mm x 10 mm (5" x 5" x 3/8") (") 150 mm x 150 mm x 13 mm (6" x 6" x ") (1") 150 mm x 150 mm x 13 mm (6" x 6" x ") (1") 150 mm x 150 mm x 13 mm (6" x 6" x ") (1") 200 mm x 200 mm x 19 mm (8" x 8" x ") (1") Contact NCA Technical Department for details.
For more information about the Flat Washer please refer to page 49.
66
Tilt Washer
The NCA Tilt Washer is angularly adjustable up to 45, eliminating the need for wedging on battered walls or when tying across corners. Nail holes are provided for attaching the Tilt Washer to the waler or strongbacks. Available for 25 mm and 32 mm (1" and 1") diameter bolts with nail holes to permit nailing to wales if desired.
Tilt Washer

EXAMPLE Name . . . . . . . . . . . . . . . . Tilt Washer Nominal Diameter . . . . .25 mm (1") Quantity . . . . . . . . . . . . . . . . . . . . . 200
She-Bolt (contour thread) Wing Nut
Type AR1 AR 1
Bolt Diameter mm (in) 25 mm 32 mm (1") (1")
Size mm 160 mm x 133 mm 175 mm x 150 mm (in) (6" x 5") (7" x 6")
Plastic Form Spreader

The NCA Plastic Form Spreader eliminates the need of cutting and placing wood strips and reduces patching and grouting needs. The Form Spreaders are corrosion free and reduce water penetration. Available in 150 mm, 200 mm, 250 mm and 300 mm (6", 8", 10" and 12").
Handle Lagnut
Form Spreader

Form Spreader DURING POUR SETTING FORMWORK
EXAMPLE Name . . . . . . . . . Plastic Form Spreader Quantity . . . . . . . . . . . . . . . . . . . . . 200
67
Wing Nut
NCA Wing Nuts are manufactured with a lag thread and are used with NCA She-Bolts or Taper-Tys. Fabricated in 20 mm, 25 mm and 32 mm (", 1" and 1") diameters. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . . . Wing Nut Quantity . . . . . . . . . . . . . . . 25 mm (1")
Size 20 mm (") 25 mm (1") 32 mm (1")
Ultimate Strength 178 kN 365 kN 512 kN (40,000 lbs) (82,000 lbs) (115,000 lbs)
Product
Ultimate Strength kN (lbs) (18,000 (36,000 (75,000 (98,000 lbs) lbs) lbs) lbs)
Page Reference
Lagnut
80 kN (") 160 kN (") 333 kN (1") 435 kN (1") (1") Consult the NCA Technical (") 80 kN (") 160 kN (1") 333 kN (1") 512 kN (1") Consult the NCA Technical
Refer to page 48
Department for details. (18,000 lbs) (36,000 lbs) Refer to (75,000 lbs) page 48 (115,000 lbs) Department for details.
Handle Lagnut
Flat Washer
95 x 95 x 6 125 x 125 x 10 150 x 150 x 13 200 x 200 x 19
mm mm mm mm
(3" x 3" x ") (5" x 5" x 3/8") (6" x 6" x ") (8" x 8" x ") (1" x 15/8")
60 222 266 1,110
kN kN kN kN
(13,500 (50,000 (60,000 (250,000
lbs) lbs) lbs) lbs)
Refer to page 49
Batter Washer
13 x 41 mm
Refer to page 50
Lag Thread Coupler
13 mm 20 mm 25 mm
(") (") (1")
80 kN 160 kN 334 kN
(18,000 lbs) (36,000 lbs) (75,000 lbs)
Refer to page 50
13 16 20 22 25
mm mm mm mm mm
(") (5/8") (") (7/8") (1")
80 134 160 220 334
kN kN kN kN kN
(18,000 (30,000 (36,000 (60,000 (75,000
Refer to page 75
68
S H E - B O LT PRODUCTS
She-Bolt Products
She-Bolt
NCA She-Bolt Assemblies are high strength, adaptable units suitable for medium and heavy concrete construction. Manufactured with external lag threads, they provide a positive system for use with gang forms and/or steel forms. The Inside Rods are manufactured with either national coarse thread or lag thread. If desired, continuous threaded lagstud can be furnished in 1,500 mm or 3,000 mm (5' or 10') lengths for field cutting to required specifications. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . . . . She-Bolt Nominal Diameter . . . . . . . . . . . Inside Rod Diameter . . . 20 mm (") Overall Length (O) . . . . 510 mm (20") Outside Thread (T) . . . . 250 mm (10") Inside Thread Type (R) . . . . . . . . . . lag Outside Thread Type . . . . . . . . . . . .lag Quantity . . . . . . . . . . . . . . . . . . . . . 200
Variable 2400 mm (8'-0") to 3000 mm (10'-0") Lift Form using She Bolts with High Tensile Lagstud
EL. 3000 mm (10'-0") Screw Anchor Bolt Anchor position for 3000 mm (10'-0") pour EL. 2700 mm (9'-0") Anchor position for 2700 mm (9'-0") pour EL. 2400 mm (8'-0") Anchor position for 2400 mm (8'-0") pour

Wing Nut
She Bolt
Lagstud Tie-down position for 2700 mm (9'-0") and 3000 mm (10'-0") pour
Lag thread
Batter Washer
Tie-down position for 2400 mm (8'-0") pour
T O (overall length)
100 mm (4")
30
45
6"
3 mm (1/8") less nominal She Bolt diameter
May be extended for alignment
Screw Anchor
Tyscru anchorage
69
High Tensile Inside Rod
She-Bolt Wing Nut
Flat Washer Lag Thread Inside Rod NC Thread
She-Bolt NC Thread
Handle Lag Nut
Flat Washer Lag Thread Inside Rod Lag Thread
She-Bolt Lag Thread Handle Lagnut
SAFE WORKING LOAD

SHE-BOLT SYSTEM
2:1 Safety Factor
Nominal She-Bolt Diameter mm 25 29 32 35 38 mm mm mm mm mm (in) (1") (11/8") (1") (13/8") (1")
13 mm (") kN lbs 40 40 40 40 40 9,000 9,000 9,000 9,000 9,000
Internal Thread Diameter 20 mm (") 25 mm (1") kN lbs kN lbs 80* 80* 80 80 80 18,000 18,000 18,000 18,000 18,000 165* 165* 37,500 37,500
*Maximum She-Bolt Safe Working Load capacity at minimum 2:1 Safety Factor which is highly recommended for reusable working parts.
70
R Lag thread
See page 70 for She-Bolt Diameters
100 mm (4")
O (overall length) 3 mm (1/8") less nominal She Bolt diameter
She-Bolt Dimension Data Nominal Diameter mm (in) 25 29 32 35 mm mm mm mm (1") (11/8") (1") (13/8") Internal Thread Diameter mm (in) 13 mm 20 mm 25 mm (") (") (1") Length O mm (in) 500 600 500 600 600 800 mm mm mm mm mm mm (20") (24") (20") (24") (24) (32") Thread T mm (in) 250 300 250 300 250 300 460 mm mm mm mm mm mm mm (10") (12") (10") (12") (10") (12") (18") I mm 20 20 25 25 25 25 25 mm mm mm mm mm mm mm W mm 13 mm 20 mm 20 mm R mm 2 x diameter plus 6 mm
(in) (") (") (1") (1") (1") (1") (1")
(in) (") (") (")
(in) (2 x diameter plus ")
38 mm (1")
25 mm
(1")
Other sizes available on request.
High Tensile Inside Rod

NCA High Tensile Inside Rods are manufactured with either National Coarse or lag thread. Inside Rods can be manufactured with crimps upon request. Rods up to 600 mm (24") long have 1 crimp. Rods over 600 mm (24") long have 3 crimps. To order, please specify the following information
EXAMPLE Name . . . . . . . High Tensile Inside Rod Diameter . . . . . . . . . . . . 13 mm (") Length . . . . . . . . . . . . . 600 mm (24") Crimped or non-crimped . . . . Crimped Type of thread . . . . . . . . . . . . . . . . NC Length of thread (each end) . . . . . . . . . . . 75 mm (3") Quantity . . . . . . . . . . . . . . . . . . . . . 200 Diameter mm (in) 13 mm 20 mm 25 mm (") (") (1") Safe Working Load kN (lbs) 40 80 167 9,000 18,000 37,500
2:1 Safety Factor
Ultimate Tension kN (lbs) 80 160 330 18,000 36,000 75,000
71
Crimped Anchor
approximately 10
NCA Crimped Anchors are used for form anchoring in mass concrete construction. Manufactured in the diameter and lengths shown with either national coarse thread or lag thread.
Dummy She-Bolt Setting Bracket 1500 mm (5'-0")
Crimped Anchor

EXAMPLE Name . . . . . . . . . . . . .Crimped Anchor Diameter . . . . . . . . . . . . .13 mm (") Length . . . . . . . . . . . . . . 30 mm (12") Type of thread . . . . . . . . . . . . . . . . .NC Quantity . . . . . . . . . . . . . . . . . . . . . 200
Batter Washer She-Bolt
Threaded Inside Rod
Rod Coupling
Wing Nut
Crimped Anchor
Crimped Anchor Safe Working Loads Diameter 13 mm 20 mm 25 mm (") (") (1") Safe Working Load 40 kN 80 kN 165 kN (9,000 lbs) (18,000 lbs) (37,500 lbs) Ultimate 80 kN 160 kN 330 kN (18,000 lbs) (36,000 lbs) (75,000 lbs)
2:1 Safety Factor
NOTE: For Ty Back Loop/Tybow. Rule of thumb: double thread length. Thread Diameter 13 mm 16 mm (") (5/8") 20 mm (") 22 mm (1") 25 mm (1") Thread Length 32 38 45 50 57 mm mm mm mm mm (1") (1") (1") (2") (2") Standard (Overall) Lengths 450 600 750 900 900 mm, mm, mm, mm, mm, 600 mm, 750 mm 750 mm, 900 mm 900 mm, 1,050 mm 1,050 mm 1,050 mm, 1,200 mm (18", 24", (24", 30", (30", 36, (36", (36", 42", 30") 36") 42") 42") 48") Set back 102 102 102 102 102 mm mm mm mm mm (4") (4") (4") (4") (4") Number of Crimps Under 600 mm (24") 3 crimps, Over 600 mm to 916 mm (24" to 36") 6 crimps, Over 900 mm (36") 9 crimps
Other lengths available on request as special order.
72
Dummy She-Bolt
NCA Dummy She-Bolts are manufactured slightly oversize for easy re-entry of standard She-Bolt. Furnished in standard sizes for either National Coarse or lag thread High Tensile Inside Rods or Crimped Anchors.
SAFE WORKING LOAD See table on page 70 Safety Factor

EXAMPLE Name . . . . . . . . . . . . Dummy She-Bolt Nominal diameter . . . . . . . . . . . Length . . . . . . . . . . . . .500 mm (20") Type of inside thread . . . . . . . . . . . NC Quantity . . . . . . . . . . . . . . . . . . . . . 200
Bowlag Anchor
NCA Bowlag Anchors provide an effective and efficient She-Bolt reanchorage for cantilever and Ty back lift forms. The continuous lag thread and the bow shape provide good anchorage even in green concrete and consistently outperforms smooth crimped rods and/or pigtails. The lag thread engagement is quick to install or disconnect. The bow shape prevents loosening during vibration and resists rotating or spinning during stripping.
TOP OF LIFT
2:1 Safety Factor

EXAMPLE Name . . . . . . . . . . . . . .Bowlag Anchor Nominal diameter . . . . .25 mm (1") Length . . . . . . . . . . . . .900 mm (36") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Bowlag Anchor
Grip Setback
Anchor diameter 20 mm (") 22 mm (7/8") 25 mm (1") Length L 600 750 750 900 900 mm mm mm mm mm (24") (30") (30") (36") (36") Drop D 150 150 225 225 225 mm mm mm mm mm (6") (6") (9") (9") (9")
@ 3.5 MPa (500 psi) 53 64 90 98 120 kN kN kN kN kN (12,000 (14,500 (20,000 (22,000 (27,000 lbs) lbs) lbs) lbs) lbs)
Working Loads @ 4.8 MPa (700 psi) 71 80 102 111 135 kN kN kN kN kN (16,000 (18,000 (23,000 (25,000 (30,000 lbs) lbs) lbs) lbs) lbs)
73
Tilt Washer
Please refer to detailed information about the Tilt Washer on page 67.
Hex Nut
NCA Hex Nuts are manufactured with a UNC thread and are available from 13 mm to 38 mm (" to 1") diameter.
Product
Ultimate Strength kN (lbs)
Page Reference
Lagnut
(") 80 kN (") 160 kN (1") 333 kN (1") 435 kN (1") Consult the NCA Technical (") 80 kN (") 160 kN (1") 333 kN (1") 512 kN (1") Consult the NCA Technical (") (1") (1") (3" x 3" x ") (5" x 5" x 3/8") (6" x 6" x ") (8" x 8" x ") (1" x 15/8") 178 kN 365 kN 512 kN 60 kN 222 kN 266 kN 1,110 kN
(18,000 lbs) Refer to (36,000 lbs) page 48 (75,000 lbs) (98,000 lbs) Department for details. (18,000 lbs) (36,000 lbs) Refer to (75,000 lbs) page 48 (115,000 lbs) Department for details. (40,000 lbs) (80,000 lbs) (115,000 lbs) (13,500 (50,000 (60,000 (250,000 lbs) lbs) lbs) lbs)
Handle Lagnut
Wing Nut
Refer to page 68
Flat Washer
Refer to page 49
Batter Washer
13 x 41 mm
Refer to page 50
Lag Thread Coupler
13 mm 20 mm 25 mm
(") (") (1")
80 kN 160 kN 334 kN
(18,000 lbs) (36,000 lbs) (75,000 lbs)
Refer to page 50
74

NCA Heavy Hex Rod Couplers are used to couple two High Tensile Inside Rods of the same diameter. The Coupler is normally supplied with NC thread and is available with lag thread on request. Standard sizes are shown and other sizes are available on request. To order, please specify the following information
EXAMPLE Name . . . . . . . Heavy Hex Rod Coupler Nominal Rod Diameter . .13 mm (") Type of thread . . . . . . . . . . . . . . . . .NC Quantity . . . . . . . . . . . . . . . . . . . . . 200
2:1 Safety Factor
SAFE WORKING LOADS

Rod Diameter 13 16 20 22 25 mm mm mm mm mm (") (5/8") (") (7/8") (1") Overall Length 45 57 57 64 70 mm mm mm mm mm (1") (2") (2") (2") (2") kN 40 67 80 135 169 kN kN kN kN kN (lbs) 9,000 15,000 18,000 30,000 37,500 lbs lbs lbs lbs lbs
75
H E - B O LT PRODUCTS
He-Bolt Products
He-Bolt
NCA He Bolts are an effective method of form anchorage for cantilever and tie-back forms requiring the use of high strength inserts; such as Tyloops, Ty-Anchors, Tyscru and/or Ty-Bow Anchors, to develop sufficient anchorage in low strength concrete. The He Bolt is manufactured with lag thread for quick installation, stripping and continuous reuse without damage. Available for 25 mm and 32 mm (1" and 1") diameter inserts and in lengths shown in the chart. To order, please specify the following information
S
Overall Length W T Taper
2:1 Safety Factor
Lag Thread
Diameter Large to small Thread Length T Taper Length 100 mm (4") 100 mm (4") Thread Length S 75 mm (3") 75 mm (3") Overall Length 500 mm (20") 600 mm (24")
EXAMPLE Name . . . . . . . . . . . . . . . . . . . . He-Bolt Diameter of the insert . . 25 mm (1") Overall length . . . . . . . 500 mm (20") Quantity . . . . . . . . . . . . . . . . . . . . . 200
W 20 mm (")
Safe Working Loads* 144 kN (32,400 lbs.) 240 kN (54,000 lbs.)
32 mm to 25 mm 250 mm (10") (1" to 1") 38 mm to 32 mm 300 mm (12") (1" to 1")
500 mm, 600 mm and 22 mm 750 mm (20", 24" and 30") (7/8")
Dummy He-Bolt
NCA Dummy He-Bolts are machined to allow for the easy entry and re-entry of standard He Bolts. Available in the standard He Bolt sizes.
Dummy He-Bolt Pin
SAFE WORKING LOAD kN (LBS) Safety Factor

EXAMPLE Name . . . . . . . . . . . . . Dummy He-Bolt Diameter of insert end . 32 mm (1") Length . . . . . . . . . . . . .500 mm (20") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Nominal Diameter
Ty-Anchor Setting Bracket
32 mm to 38 mm (1" to 1")
Length As required
76
Typical He-Bolt Application Typical Cantilever Panel
Setting Pin 32 mm (1") diameter Dummy He Bolt
32 mm (1") Ty-Anchor 3,000 mm (10'-0") form panel
Fixed angle Panel Aligning Bolt
Setback 100 mm (4")
Strongback
Pivot Bolt
Flat Washer Construction joint
32 mm (1") Ty-Anchor in previous pour
38 mm to 32 mm (1" to 1") diameter He Bolt Walkway Bracket (Typical)
77
Crimped Anchor
approximately 10
Please refer to detailed information about the Crimped Anchor on page 72.
Tybow Anchor (2-strut, 4-strut and 6-strut)

The NCA Tybow Anchor combines the advantages of the Tyscru coil with the efficiency of the bow shaped continuous threaded struts to make a highly effective anchorage device. Used with lagstud bolts or He-Bolts, the Ty-Bow is applicable even in the lowest concrete strengths. See the appendix for estimated working and ultimate load ratings in various concrete strengths.
TOP OF LIFT
10"
S L
6" 2-Strut
Grip Final Lagstud length Grip lT Continuous Lagstud Final penetration l
A
C* C*
4-Strut
Setting length
Setting Lagstud penetration

EXAMPLE Name . . . . . . . . . . . . . .Tybow Anchor Type . . . . . . . . . . . . . . . . . . . . . .2-Strut Diameter . . . . . . . . . . . . .32 mm (1") Length . . . . . . . . . . . . .450 mm (18") Quantity . . . . . . . . . . . . . . . . . . . . . 200
2:1 Safety Factor
6-Strut
Anchor style 2-Strut 4-Strut 6-Strut Diameter 32 mm (1") 38 mm (1") 32 mm (1") Length L 450 mm (18") 600 mm (24") 600 mm (24")
Set back S
lT 195 mm (7") 215 mm (8") 195 mm (7")
lA 175 mm (7") 190 mm (7") 175 mm (7")
C* 20 mm (") 25 mm (1") 20 mm (")
Safe Working Load kN (lbs) 80 kN 160 kN 240 kN 18,000 lbs 36,000 lbs 54,000 lbs
100 mm (4")
*Clearance between setting bolt and final bolt. Other sizes available upon request.
78
Ty-Anchor (2-Strut and 4-Strut)

The NCA Ty-Anchor is probably the most common re-anchorage device used. It has been the workhorse of the industry and well proven through the years. It is well suited to use even in the very low strength concretes. See the appendix for estimated working and ultimate load ratings in various concrete strengths.

EXAMPLE Name . . . . . . . . . . . . . . . . . Ty-Anchor Type . . . . . . . . . . . . . . . . . . . . . 2-strut Diameter . . . . . . . . . . . . .25 mm (1") Length . . . . . . . . . . . . .300 mm (12") Quantity . . . . . . . . . . . . . . . . . . . . . 200
2:1 Safety Factor

2-strut 4-strut
Diameter 25 32 32 32 38 mm mm mm mm mm (1") (1") (1") (1") (1")
Struts 2 or or or or
Length L 300 380 450 500 600 mm (12") mm (15") mm (17") mm (20") mm (24")
Set back S
lT 185 195 195 195 215 mm mm mm mm mm (7") (7") (7") (7") (8")
lA 165 175 175 175 190 mm mm mm mm mm (6") (7") (7") (7") (7")
C* 20 20 20 20 25 mm mm mm mm mm (") (") (") (") (1")
2 2 2 4
4 4 4 6
100 mm (4")
*Set back can be increased for greater strength.
**Clearance between setting bolt and final bolt.
Grip
- Embedment
ULTIMATE CAPACITIES
Final Lagstud length Grip
T
C**
Diameter mm (in) 25 32 32 32 38 38 mm mm mm mm mm mm (1") (1") (1") (1") (1") (1")
Struts 2-Strut 2-Strut 2-Strut 4-Strut 4-Strut 6-Strut
Type 15M 15M 40M 60M 60M 90M
kN 67 67 178 265 265 400 kN kN kN kN kN kN
(lbs) (15,000 (15,000 (40,000 (60,000 (60,000 (90,000 lbs) lbs) lbs) lbs) lbs) lbs)
l - Embedment
Setting Lagstud length
79
Typical Cantilever Form Applications Upstream face and bulkhead form*
* Most forms of this type are vertical.
Panel Aligning Bolt
Downstream face form

Panel Aligning Bolt Template Bolt
Template Bolt 1500 mm (5' -0") Vertical Lift
Cantilever Form 1500 mm (5'-0") Vertical Lift Cantilever Form
NOTE: Metal skin plates may be used instead of wood lagging Construction joint
Lagstud Bolt
Construction Joint
Lagstud Bolt
NCA Anchor
1500 mm (5'-0") Vertical Lift
NCA Anchor Construction joint
Lagstud Bolt
Typical Cantilever Form
Top Of Pour
Typical Cantilever Form Load Diagram
Top of pour
Pressure R L/3 A Anchor load @ 1500 mm (5'-0") c.c.
Anchorage @ 1500 mm (5'-0") c.c.
d S B Bearing pad load @ 1500 mm (5'-0") c.c. Bearing Pad @ 1500 mm (5'-0") c.c.
80
Heavy Tyscru (4-Strut and 6-Strut)

The NCA 6-Strut Heavy Tyscru is available in 32 mm and 38 mm (1" and 1") nominal diameter and may be fabricated to required lengths to the nearest 3 mm (1/8"). The NCA 6-Strut Heavy Tyscru is available as a standard or water seal tysru for both diameters. A 32mm (1") Cone Tight 6-strut Heavy Tyscru is also available.
4-strut
2:1 Safety Factor
To order the 6-Strut, please specify the following information

EXAMPLE Name . . . . . . . . . .6-Strut Heavy Tyscru Nominal diameter . 32 mm . . . .(1") Tyscru length . . . . . 300 mm . . . . .(12") Strength . . . . . . . . . 165 kN (37,000 lbs) Quantity . . . . . . . . . . . . . . . . . . . . . 200
6-strut
Please refer to detailed information about the 4-Strut Heavy Tyscru on page 43.
4-Strut Nominal Diameter mm (in) Tyscru Type *13 20 25 25 25 32 32 mm mm mm mm mm mm mm (") (") (1") (1") (1") (1") (1") 13M 18M 18M 27M 37M 27M 37M 58 80 80 120 165 120 165
kN kN kN kN kN kN kN kN
Safe Load (lbs) (13,000 (18,000 (18,000 (27,000 (37,000 (27,000 (37,000 lbs) lbs) lbs) lbs) lbs) lbs) lbs)
Safe Working Loads for 6-Strut Heavy Tyscru

6-Strut Heavy Tyscru Standard, Waterseal or Cone Tight Standard or Waterseal Diameter 32 mm (1") 38 mm (1") kN 200 kN 245 kN (lbs) (45,000 lbs) (55,000 lbs)
Tyloop
Please refer to detailed information about the Tyloop on page 54.
81
Tybow Anchor
4-Strut
Please refer to detailed information about the 6-Strut Tybow on page 78.
6-Strut
Tilt Washer
Please refer to detailed information about the Tilt Washer on page 67.
82
Product Size mm 13 20 25 32 38 13 20 25 32 38 mm mm mm mm mm mm mm mm mm mm (in) Ultimate Strength kN (lbs) Page Reference
Lagnut
(") 80 kN (") 160 kN (1") 333 kN (1") 435 kN (1") Consult the NCA Technical (") 80 kN (") 160 kN (1") 333 kN (1") 512 kN (1") Consult the NCA Technical (") (1") (1") (3" x 3" x ") (5" x 5" x 3/8") (6" x 6" x ") (8" x 8" x ") (1" x 15/8") 178 kN 365 kN 512 kN
(18,000 lbs) Refer to (36,000 lbs) page 48 (75,000 lbs) (98,000 lbs) Department for details. (18,000 lbs) (36,000 lbs) Refer to (75,000 lbs) page 48 (115,000 lbs) Department for details. (40,000 lbs) (80,000 lbs) (115,000 lbs)
Handle Lagnut
Wing Nut
Refer to page 68
Flat Washer
60 222 266 1,110
kN kN kN kN
(13,500 (50,000 (60,000 (250,000
lbs) lbs) lbs) lbs)
Refer to page 49
Batter Washer
13 x 41 mm
Refer to page 50
Lag Thread Coupler
13 mm 20 mm 25 mm
(") (") (1")
80 kN 160 kN 334 kN
(18,000 lbs) (36,000 lbs) (75,000 lbs)
Refer to page 50
13 16 20 22 25
mm mm mm mm mm
(") (5/8") (") (7/8") (1")
80 134 160 220 334
kN kN kN kN kN
(18,000 (30,000 (36,000 (60,000 (75,000
Refer to page 75
83
SCREW ANCHOR and B O LT S Y S T E M
Screw Anchor and Bolt System

The NCA Screw Anchor Bolt System provides a permanent or temporary cast in place anchorage. The Screw Anchor embedded in concrete effectively distributes bolt loads into the surrounding concrete. The Screw Anchor Bolts are removable and reusable as required. Installation Considerations After the Screw Anchor is spun onto and bottoms against the Screw Anchor Setting Bolt, it should be tightened securely. This tightening conforms the coils against the bolt threads for proper fit and function. If not properly tightened as described above, a thread mismatch may occur. It is a good practice to back-off the Setting Bolt a quarter to a half turn about eight to twelve hours after the concrete has been poured. This breaks the concrete bond and permits easier bolt removal. Setting Details for Anchor Bolts
Cleat
AST Setting Template
SCA Screw Anchor
AST Setting Template
SCA Screw Anchor
SAB Anchor Bolt
SAB Anchor Bolt
FOR LIGHT ANCHOR BOLTS
FOR HEAVY ANCHOR BOLTS
Note: Screw Anchor Setting Bolts are recommended to properly position Screw Anchors in concrete. Setting Bolt is removed from the concrete after the recommended curing time. Final installation is completed with the standard Screw Anchor Bolt.
84
Screw Anchor
The NCA Screw Anchor is a helical coil of wound flat steel wire manufactured to conform to the contour of the special skewed thread of the NCA Screw Anchor Bolts. The Screw Anchor effectively transfers bolt loads into the surrounding concrete and is used in many temporary and/or permanent installations. The use of a Setting Bolt is suggested for correct installation. Black or galvanized in 20 mm to 50 mm (" to 2") diameter. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . Screw Anchor Diameter . . . . . . . . . . . . 20 mm (") Black or galvanized . . . . . . . . . . black Quantity . . . . . . . . . . . . . . . . . . . . . 200
Screw Anchor Bolt
For additional ordering information consult page 86.
Screw Anchor
Screw Anchor Bolt

Standard NCA Screw Anchor Bolts are manufactured from steel bolt stock threaded with a special skewed thread. Standard Screw Anchor Bolts are used to accomplish final fit-up and/or final installations. Black or galvanized in 20 mm to 50 mm (" to 2") diameter. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . Screw Anchor Bolt Diameter . . . . . . . . . . . . . 25 mm (1") Length . . . . . . . . . . . . . 275 mm (11") Black or galvanized . . . . . . . . . . . black Quantity . . . . . . . . . . . . . . . . . . . . . 200
Diameter mm 20 25 32 38 46 50 mm mm mm mm mm mm (in) (") (1") (1") (1") (1") (2") 100 150 175 205 295 330 A mm (4") mm (6") mm (7") mm (8") mm (11") mm (13")
Dimension B 90 mm 100 mm 140 mm 175 mm 175 mm 175 mm (3") (4") (5") (7") (7") (7") 32 38 50 57 62 68 mm mm mm mm mm mm C (1") (1") (2") (2") (27/16") (29/16") kN
ULTIMATE STRENGTH Tension Shear (lbs) kN (lbs) (20,900)** (29,900)** (51,500)** (69,100)** (98,500)*** (112,400)*** 62 88 152 204 292 333 (13,900) (19,700) (34,100) (45,800) (65,600) (74,800)
93** 133** 229** 307** 438*** 500***
General Notes:
*No recent tests were made of these sizes. Ultimate strength is calculated at 393.00 MPa on the root area of the bolt. **Tested in 15 MPa (2,000 psi) concrete. ***Tested in 20 MPa (3,000 psi) concrete. Shear strength is computed at 2/3 of tensile strength.
85

Grip B A
Determining Screw Anchor Bolt Length

Screw Anchor Setting Bolt To calculate proper Setting Bolt Length Setting Bolt Length = A+B+Grip A = Length of Screw Anchor B = Set Back of the Screw Anchor from the face of the concrete. Grip = Thickness of the form and/or Setting Template through which the Setting Bolt passes. Standard Screw Anchor Bolt To calculate final bolt length (Standard Screw Anchor Bolt) Final Bolt Length = (A+B+Grip) - d A = Length of Screw Anchor B = Set back of the Screw Anchor from the face of the concrete Grip = Thickness of the form or fixture to be anchored. d = One half of the Setting Bolts diameter.
Screw Anchor Setting Bolt
Grip
Recommended safety factors

C
For permanent anchorage of fixtures to concrete 3:1 Computed Load to Ultimate Strength For lifting of pre-cast elements 4:1 Ultimate Strength to Dead Load. For Falsework support 3:1 Working Load to Ultimate (concrete plus form and liveload allowance). For temporary form anchorage: 2:1 Working Load (computed load plus liveload allowance) to Ultimate Anchorage Strength (as related to concrete strength). The following are recommended reductions in ultimate strength for use of 1" and/or 1" diameter Screw Anchors and Bolts in low strength concrete. For 3.45 MPa (500 psi) concrete use 33% of 13.7 MPa (2,000 psi) values. For 6.9 MPa (1,000 psi) concrete use 60% of 13.7 MPa (2,000 psi) values. For 10.3 MPa (1,500 psi) concrete use 80% of 13.7 MPa (2,000 psi) values. Note: For lifting and shear applications all bolts should be securely tightened and have a bearing plate or washer under the bolt head.
1/2 d Standard Screw Anchor Bolt
86
Hook Anchor Bolt

The NCA Hook Anchor Bolt is manufactured with either lag thread or national course threads and is typically supplied with a 90 radius. NCA can supply custom bent bolts when provided with detailed specifications and drawings. Available in 13 mm, 20 mm, 25 mm and 32 mm (", ", 1" and 1') diameter. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . Hook Anchor Bolt Diameter . . . . . . . . . . . . . . 25 mm (1") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Wall Plate Anchor

NCA Wall Plate Anchors are manufactured with Unified National Coarse (UNC) thread and are supplied complete with a nut and washer. NCA can accommodate special orders in black, plated, hot dipped galvanized or stainless steel. Available in 10 mm to 50 mm (3/8" to 2") diameter. Custom orders available on request. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . .Wall Plate Anchor Diameter . . . . . . . . . . . . .13 mm (") Length . . . . . . . . . . . . .300 mm (12") Thread . . . . . . . . . . . . . . . . . . . . . .UNC Type of steel . . . . . . . . .mild black steel Quantity . . . . . . . . . . . . . . . . . . . . . 200
87
NCA Wilson Anchor Sleeve

NCA Wilson Anchor Sleeves are a plastic void form made of high density polyethylene that is non-rusting and non-conductive. They expedite the mounting of machinery and equipment, and are maintenance free and easy to use. When using the NCA Wilson Anchor Sleeve, initial material and installation costs are greatly lowered, and all welding, pipe cutting, packing, bending, forming, cleaning and chipping out are eliminated. See installation instruction on next page. To order, please specify the following information
EXAMPLE Name . . . . NCA Wilson Anchor Sleeve Anchor Bolt Diameter . . . .13 mm (") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Top of concrete
Projection as required
Top of concrete
Projection as required
NCA Wilson Anchor Sleeve Grout
8d minimum NCA Wilson Anchor Sleeve A Grout
8d minimum
Anchor Bolt Anchor Bolt Length Length d d H Washer and nut A
Wall Plate Anchor
Material and Testing Data

Plastic: Density, gms/cc: Vicat softening point F (C): Brittleness temperature F (C): Torch application: Compression test: High density polyethylene ASTM D 1505-68 .956 ASTM D 1525-70 124C (256F) ASTM D 746-70 -119C (-180F) Slow burn 12.7 kg (180 psi) per square inch
Each Sleeve is approximately twice the bolt diameter with a depth of 8 bolt diameters, minimum.
88

NCA Wilson Anchor Sleeve Installation
STEP 4 Nut STEP 5 Grout
STEP 1 C L Bolt
STEP 2 Thread Length
STEP 3 Template
Template
Flush
See table for hole size in template
Screw bolt through sleeve bottom Insert sleeved bolt into template. Before installing equipment, up to top to thread length spec. Hand tighten nut to secure in place. cut out top of sleeve
Install equipment: grout
Preparatory Work: None Limitations: The NCA Wilson Anchor Sleeve is not recommended where high heat is used, such as inside an oven. Caution: When using the NCA Wilson Anchor Sleeve outdoors or under freezing conditions, the sleeve must be sealed around the bolt to prevent moisture penetration or filled with Antifreeze. Installation: The bottom of the sleeve is passed over the top of the bolt until the threaded portion engages the self-threading top of the sleeve. The sleeve is turned until the proper projection is obtained. The entire assembly is cast into the concrete, with the top of the sleeve at foundation level. When the anchor bolt is ready for adjustment, the top of the sleeve is cut off and discarded. The bolt may now be adjusted within the sleeve. Expansion or non-shrinking grout is cast into the sleeve around the bolt when equipment is set. Other applications are done in a similar fashion.
TABLE GROUT VOLUME REQUIRED

Bolt Diameter mm (in) 13 20 16 20 25 32 38 42 50 57 64 76 mm mm mm mm mm mm mm mm mm mm mm mm (") (") (5/8") (") (1") (1") (1") (1") (2") (2") (2") (3") Series AX AX A A B B C C D D E E Sleeve Size mm 50 mm x 130 mm 50 mm x 130 mm 50 mm x 180 mm 50 mm x 180 mm 75 mm x 255 mm 75 mm x 255 mm 100 mm x 380 mm 100 mm x 380 mm 100 mm x 460 mm 100 mm x 460 mm 150 mm x 610 mm 150 mm x 610 mm (in) (2" x 5") (2" x 5") (2" x 7") (2" x 7") (3" x 10") (3" x 10") (4" x 15") (4" x 15") (4" x 18") (4" x 18") (6" x 24") (6" x 24") Litres of grout per shell .26 .25 .35 .34 1.06 1.00 2.75 2.60 2.90 2.66 9.50 8.80 Cubic inches per shell 15.95 15.16 21.41 20.50 65.80 61.40 167.60 158.00 176.76 161.82 575.28 523.44 # sleeves per carton 100 100 100 100 50 50 20 20 20 20 10 10 kgs (lbs) per bundle 4 4 5 5 6 6 6 6 7 7 8 8
NOTE: Grout estimate based on .46 cu/ft yield per 55 lb of non-corrosive grout.
89
Falsework Support Bracket

NCA Falsework Support Brackets are used with 32 mm (1") NCA Screw Anchors and Bolts to support pier cap forms. The use of Falsework Support Bracket eliminates posting or scaffolding which can be expensive and time consuming to erect. Brackets can be manufactured with 2, 4 or 6 holes. To order, please specify the following information
EXAMPLE Name . . . . . Falsework Support Bracket Number of holes . . . . . . . . . . . . . . . . 4 Quantity . . . . . . . . . . . . . . . . . . . . . 200
3:1 Safety Factor
Falsework Support Bracket 2 hole 4 hole 6 hole
Safe Working Load kN (lbs) 89 kN 178 kN 267 kN (20,000 lbs) (40,000 lbs) (60,000 lbs)
Required Screw Anchors two 32 mm (1") diameter four 32 mm (1") diameter six 32 mm (1") diameter
Determining total load To determine the total load to be supported by each falsework bracket, compute the total mass (weight of concrete) plus the liveload (weight of form and other temporary loads) and divide by the number of brackets to be used. Example: The dimension of a concrete beam to be poured over two columns and supported by 4 brackets is as follows: 750 mm wide x 1200 mm high x 18,500 mm long (30" wide x 48" high x 740" long) Density of concrete assumed Live load or mass per unit area assumed Mass of beam .75 m x 1.2 m x 18.5 m x 2400 Mass of live load .75 m X 18.5 m X 365 = = 2,400 kg/m3 365 kg/m2 (150 lb/Ft3) (75 lb/Ft2)
= 39,900 kg (18,100 lbs) = 5,065 kg (2,300 lbs) _________________________________ 44,964 kg (20,400 lbs) = = 441.10 kN 110.28 kN (99,100 lbs) (24,800 lbs)
Force exerted by mass Force per bracket:
= 44,964 x .00981 441.10 4
Therefore use 4 hole bracket with four 32 mm (1") diameter Screw Anchors. NOTE: 1 kilogram = .00981 kiloNewtons
90
Lifting Eye Bolt

The NCA Lifting Eye Bolt is produced from drop forged steel in standard sizes as outlined in the chart below. Values listed are for a Type 2- Shoulder Patterned Eye Bolt and are supplied with a lag or NC thread. The Eye Bolt is designed to develop full strength of the bolt in straight vertical pull. To develop the full lifting capacity, the Eye Bolt must be properly seated and engaged with 15 mm (") of thread extending beyond the coil end. The loads are to be applied parallel to the eye and never across the plane of the eye. Should other than standard lengths shown are required, specify the required length of thread. To order, please specify Note: Not to be used for lifting the following information of precast concrete stairs. EXAMPLE Note: Swivel lift plates are to be used for this application.
Name . . . . . . . . . . . . . . Lifting Eye Bolt Bolt Diameter . . . . . . . . . .20 mm (") Quantity . . . . . . . . . . . . . . . . . . . . . 200
SAFE WORKING LOADS 4:1 Safety Factor

Bolt Diameter mm (in) 20 mm (") 25 mm (1") 32 mm (1") 38 mm (1") Other sizes available Vertical Pull kN lbs 18.0 (4,000) 33.4 (7,500) 51.6 (11,600) 75.2 (16,900) on request. 45 Pull kN lbs 4.0 6.7 11.6 18.2 (900) (1,500) (2,600) (4,100) 90 Pull kN lbs 3.0 4.9 8.5 13.3 (670) (1,100) (1,900) (3,000) Eye Diameter mm (in) 38 50 50 64 mm mm mm mm (1") (2") (2") (2") Shank Length mm (in) 75 mm (3") 90 mm (3") 100 mm (4") 115 mm (4") Thread Length mm (in) 63 mm (2") 75 mm (3") 90 mm (3") 100 mm (4")
*Recommended for straight vertical pull only. Use special designed brackets for angle pull. Bolt should be tight and have bearing washer under eye.
Type K Lifting Eye

The NCA Type K Lifting Eye consists of a ring, base and base plate welded together. Available in the size shown, the Type K Lifting Eye is designed for use with a single bolt to engage any single lifting insert.
Diameter mm (") 13 20 25 32 mm mm mm mm (") (") (1") (1") Ring Diameter Straight Tension Ultimate Strength 80 150 333 422 kN kN kN kN (18,000 lbs*) (34,000 lbs*) (75,000 lbs*) (95,000 lbs*) 90 Tension Ultimate Strength (as illustrated above) 6.2 6.2 14.7 31 kN kN kN kN (1,400 lbs*) (1,400 lbs*) (3,326 lbs*) (6,975 lbs*)
20 20 25 32
mm mm mm mm
(") (") (1") (1")
4:1 Safety Factor
*Recommended minimum Safe Working Load should be 4 to 1 against ultimate. Refer to ASTM for loads reduction calculation off vertical pull. Not available in hot dip galvanized. Diameter mm (") 13 20 25 32 mm (") mm (") mm (1") mm (1") Internal Thread 6 4.5 3.5 3.5 Lag Lag Lag Lag Width A 50 50 50 100 mm mm mm mm (2") (2") (2") (2") Height B 75 75 75 115 mm mm mm mm (3") (3") (3") (4") Height C 140 140 140 213 mm mm mm mm (5") (5") (5") (83/8")
Width-A Overall Height C Ring DIA Height B
91
MISCELLANEOUS
Miscellaneous
Guardrail Base
The single component NCA Guardrail Base provides set back requirements. The solid galvanized steel construction is significantly stronger than typical wood fabrications and adds safety and reliability. The Guardrail Base is reusable and fast and simple to install on plywood or concrete surfaces. Meets Load Requirements of Section 26.3 of the Ontario Health and Safety Act and Regulations for Construction Projects (ISBN 0-7778-9412-2 Rev 06/00), when assembled with other components to form guardrail system complying with the Act.
2X4
Guardrail Base

Wood Screws Plywood or concrete
EXAMPLE Name . . . . . . . . . . . . . . .Guardrail Base Quantity . . . . . . . . . . . . . . . . . . . . . 200
Scaffold Bracket
Please refer to detailed information about the Scaffold Bracket on page 26.
1020 969 918 2X4 4X4 829 825 102
152 Bolt with nut 13 mm diameter 87mm long with 32mm thread 4 required
2X6 2X8
891
753
SAFE WORKING LOAD 4.45 kN ( 1,000 LBS) 4:1 Safety Factor
92
42
10
11
MISCELLANEOUS
Chamfer Strips
NCA Chamfer Strips create architectural reveal and can be used to eliminate horizontal seams on form liner applications. Chamfer strips come in standard 3,000 mm (10') lengths and can be reused up to ten times. No rubbing, stoning, finishing or form release required.
Chamfer Types 13 20 25 13 20 25 38 13 20 25 A mm mm mm mm mm mm mm mm mm mm (") (") (1") (") (") (1") (1") (") (") (1") Ref. 10 15 20 18 27 36 43 18 27 36 mm mm mm mm mm mm mm mm mm mm ( 3/8") ( 9/16") (") ( 23/32") (11/16") (113/32") (21/8") (23/32") (11/16") (113/32") Ref. "A"
Radius with Tail
Triangular with Tail
Ref. "A"
Triangular
Chamfer Strips
Chamfer Strips "A"
Ref.
Formwork Pry Bar

The NCA Formwork Pry Bar is a heavy duty pry bar ideally suited for use by tilt-up erectors and form setters to strip forms and to jockey a panel into position or assist in removing forms. The Pry Bar is available with a 75 mm (3") blade widths.

EXAMPLE Name . . . . . . . . . . . . Formwork Pry Bar Quantity . . . . . . . . . . . . . . . . . . . . . . . 2
Blade
93
MISCELLANEOUS
Form Brace Aligner

The NCA Form Brace Aligner is designed to assist in accurately positioning and plumbing vertical forms. The heavy 25 mm (1") open style turnbuckle provides for fast, easy adjustments. The Form Brace Aligner is equipped with a bent nailing plate and holes. Manufactured from first quality materials for durability and repeat use. The safe working loads of the aligner are limited by the field fastening and stacking method. The Form Brace Aligner splicer unit provides for 90 mm (3") total adjustment. The overall maximum length is 1,040 mm (41") with a minimum length of 950 mm (37").
Form Brace Aligner
2x4 2x6

EXAMPLE Name . . . . . . . . . . Form Brace Aligner Quantity . . . . . . . . . . . . . . . . . . . . . . . 2
Form Aligner Clamp

The NCA Form Aligner Clamp is designed for use with a single 38 mm x 89 mm (2" x 4") strongback for either vertical or horizontal form alignment. The Form Aligner Clamp can be installed after erection of the forms and is not To order, please specify limited by form-ty spacing. Sturdy, the following information galvanized construction reduces maintenance and replacement and EXAMPLE speedy installation reduces forming Name . . .. .. .. .. .. .. .. .. Form .Aligner. Clamp Quantity . . . . . . . . . . . 200 costs.
2X4 Stiff-Back
Form Aligner Clamp
Rotate Wedge
Tighten Wedge with hammer
94
MISCELLANEOUS
Plastic Form Spreader

The NCA Plastic Form Spreader eliminates the need of cutting and placing wood strips and reduces patching and grouting needs. The Form Spreader is corrosion free and reduce water penetration. Available in 150mm, 200 mm, 250 mm and 300 mm (6", 8", 10" and 12"). To order, please specify the following information
EXAMPLE Name . . . . . . . . . Plastic Form Spreader Quantity . . . . . . . . . . . . . . . . . . . . . 200
Handle Lagnut
Form Spreader
Form Spreader
DURING POUR
SETTING FORMWORK
95
MISCELLANEOUS
Form Release Agents

NCA RICH-COTETM
A premium liquid debonding agent developed especially for concrete. Through a chemical reaction, RICH-COTETM produces a smooth, white, flat concrete surface which is free of voids and will bond with paint, plaster, tiles and any other coating applied directly to the concrete. RICH-COTETM reacts positively with the alkalis in the concrete forming a water resistant barrier with the concrete that prevents it from binding to the forms. RICH-COTETM waterproofs plywood forms preventing the alkalis in the concrete from being absorbed and rotting the wood. It is compatible with any pre-oiling done at the mill or any other substance previously used for treating forms. It will not wick out or wash off. Continued use makes forms completely waterproof and extends their life considerably. RICH-COTETM can be sprayed at sub-freezing temperatures. It will not stain and will reduce finishing time by 50%. RICH-COTETM makes form stripping easier and faster. For the most effective and economical method of application use the NCA Form Sprayer. Drying Time: 1 - 2 hours leaving a completely workable, non-slip surface. Coverage: 12-18 square metres per litre on most forms. 18 - 25 square metres per litre on plastic coated and steel forms.
CAUTION! Do not use on rubber articles. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . . . Rich-Cote Quantity . . . . . . . . . . . . . . . . . . . . . 200
NCA 740 Release

A blend of hydrocarbon solvents and organic chemicals that uses a chemical reaction to provide quick, easy and clean release of concrete from forms. This form release agent acts as a bond breaker, will not wash off and is non-staining. The NCA 740 Release cuts cleanup time, eliminates voids and prevents buildup of concrete and mortar. The NCA 740 Release also protects steel forms from rusting. NCA 740 Release is used to prevent concrete from bonding to forms and may be used on sealed or unsealed plywood forms, timber, metal, spiral wound tube, fibreglass, and plastic. The agent may also be used to provent concrete from bonding to paving machines, precast equipment, mixers, vibrators, and other concrete equipment. Suitable for use in potable water applications.
Coverage Rate guide Plywood Timber Steel m2/L 12 to 18 m2/L 8 to 16 m2/L 18 to 30 m2/L ft2/gal (600 to 900 ft2/gal) (400 to 800 ft2/gal) (900 to 1500 ft2/gal)
CAUTION: NCA 740 Release is flammable. Use caution when indoor use is necessary. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . NCA 750 Release Quantity . . . . . . . . . . . . . . . . . . . . . 200
Water base available on request.
Coverage rate will vary depending on the method of application and the substrate. Suitable for application by sprayer, roller, brush or rag. Low pressure spray application is most commonly used.
96
MISCELLANEOUS
Form Sprayer
The NCA Form Sprayer is an industrial style Tri-Poxy coated metal unit with a capacity of 13.2 litres. The NCA Form Sprayer comes complete with: 1200 mm (48") heavy duty hose 600 mm (24") brass extension three point closures lock-in features for continuous spray threaded fitting for easy changing of hose, shut-off and nozzle To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . Form Sprayer Quantity . . . . . . . . . . . . . . . . . . . . . . . 2
Curb Clamp
NCA Curb Clamps are strong and durable with special fast thread for adjustment up to 385 mm (15") for securing curb on gutter forms. Custom sizes are available on request. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . .Curb Clamp Quantity . . . . . . . . . . . . . . . . . . . . . 200
Corner Clamp
The NCA Corner Clamp is fabricated of 5 mm x 76 mm (3/16" x 3") flat steel washer stock bent to form a wedge block with ample bearing flanges drilled for nailing to the wales. Its principal use is to provide bearing against the wales for the Tyholders on a diagonal corner tie. Most commonly used with Lag Rods. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . Corner Clamp Quantity . . . . . . . . . . . . . . . . . . . . . 200
Corner Clamp
97
MISCELLANEOUS
Form Stake
NCA Form Stakes are manufactured from high quality steel with a sharp point to minimize rock deflection. Form Stakes are available in 20 mm (") diameters and in standard lengths of 450 mm, 600 mm, 750 mm and 900 mm (18", 24", 30" and 36"). The Form Stake is equipped with spiral-patterned nail holes for use as form pins. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . . Form Stake Length . . . . . . . . . . . . .750 mm (30") Quantity . . . . . . . . . . . . . . . . . . . . . 200
Barrier Wall Control Joint

The NCA Barrier Wall Control Joint is a pre-manufactured extruded PVC forming insert used in controlling the location of shrinkage cracks in concrete barrier walls. The Barrier Wall Control Joint is installed by mechanically attaching it to the edge of the concrete form at a predetermined joint spacing specified by the engineer. The spacing and location of the Barrier Wall Control Joint is calculated based on the concrete mass and length of wall cast. Comes as a 3 metre (10') length. Available in steel as a special order upon request. To order, please specify the following information
EXAMPLE Name . . . . . . Barrier Wall Control Joint Quantity . . . . . . . . . . . . . . . . . . . . . 200
NOTE: If properly installed may be reused a number of times. Referred in the OPSS904 specification as special provision 109S25.
" Plywood
Barrier Wall Control Joint
98
MISCELLANEOUS
Safety Lanyard Anchor

The NCA Safety Lanyard Anchor provides the solution to your on-site safety attachment requirements. The Anchor is designed as a temporary anchor. The engineered design meets all local and national Occupational Health and Safety Codes. CAUTION must be exercised when the NCA Safety Lanyard Anchor is used with horizontal cables due to the amplification of the horizontal component at the point of attachment to the structure. Small angles of sag can impose large amplification at the attachment points. When the NCA Safety Lanyard Anchor is used with horizontal cable applications, a professional engineer must approve the design and use prior to installation. NOTE: If a fall occurs, the NCA Safety Lanyard Anchor should be immediately removed from service. To order, please specify the following information
EXAMPLE Name . . . . . . . . Safety Lanyard Anchor Quantity . . . . . . . . . . . . . . . . . . . . . 200
4:1 Safety Factor
Load Edge distance. 150 mm (6") Minimum width of concrete 300 mm (12") Straight pull Edge distance. 150 mm (6"). Minimum width of concrete 300 mm (12") Load applied toweards free edge *Concrete compressive strengths: 20 MPa (3,000 psi)
Ultimate Load Values*
Safe Working Load*
80 kN (18,000 lbs)
20 kN (4,500 lbs)
68 kN (15,000 lbs)
17 kN (3,800 lbs)
The above load table was derived from empirical testing. For other conditions check with the NCA Technical Department. A professional engineer should be consulted for specific concrete design strength and site conditions.
99
MISCELLANEOUS
Expamet Hy-rib
NCA Expamet Hy-rib is easily formed on the jobsite, making it adaptable to varying bulkhead conditions. Sheets allow quick tying of reinforcing. The thinness and flexibility of Hy-rib allows it to be used in dense rebar sections. It accommodates heavy bending and doweling of rebar more cheaply. This would be difficult to do with conventional plywood. With some construction joints, plywood is almost impossible to remove. With Expamet Hy-rib, the sheets remain in the concrete with no labour involved for removing the sheets.
Symbols w E M f S fy = = = = = = = = = Theoretical deflection, ins Load capacity PSF Span in ins Modulus of elasticity, psi Moments of inertia, ins4 Resisting moment, in/lbs Allowable working stress, psi Section modulus, in3 UYield stress of steel (f = .60fy), psi
Design information for Expamet Hy-rib (per foot of width) EI Values: #2411 375 x 103 lb/in2 #2611 240 x 103 lb/in2 Resisting moments (fs values): #2411 768 in/lbs #2611 540 in/lbs Resisting moments (in/lbs): M = fS = M = fS = w 2 ____(simple span) 96 w 2 ____(multiple span) 120
Design Formulae:
Deflection: (ins)
= ___ x 5 384 = ___ x 1 145
w ___ 12 w ___ 12
4 ___(simple span) E
4 ___(multiple span) E
100
MISCELLANEOUS
Uses: Forms for concrete bulkheads and construction joints. Forms and reinforcement for horizontal concrete slabs such as floor and roof slabs. Forms and reinforcement for arched concrete forms such as arched floor slabs. Forms and reinforcement for curved walls such as walls of concrete tanks. Forms and reinforcement for structural ceilings. Lathing and reinforcement for walls and partitions. Lathing reinforcement for suspended ceilings. Uncovered paneling for suspended ceilings. Stucco and soffit lath. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . Expamet Hy-Rib Quantity . . . . . . . . . . . . . . . .15 sheets
Temporary Supports
Concrete
Expamet Hy-rib sheet size: 445 mm x 3,050 mm (17" x 10'-0")
Expamet Hy-rib Sheets
Stay-Form
NCA Stay-Form is adaptable to site conditions for stay-in-place forming. Use in applications such as bulkheads, blind sided walls, grade beams and pile caps. Stay-Form reduces labour costs in difficult forming applications. Supplied pre-galvanized for job site storage. To order, please specify the following information
EXAMPLE Name . . . . . . . . . . . . . . . . . . Stay-Form Quantity . . . . . . . . . . . . . . . .10 sheets
Collar of 1 X 6 for above grade finish Rod ties sized to suit
Stay-Form sheet size: 685 mm x 244 mm (27" x 8'-0")
For corners, notch ribs 3/8" deep with "V" contoured rotary cut-off blade and bend to 90 degrees. Wire-tie all laps and back with supports.
90
Rod clamps securing ties Wood strong backs spaced and sized to suit load
101
APPENDIX
General Guidelines and Conditions

SAFE WORKING LOADS: The Safe Working Loads published in this brochure can only be obtained when NCA products and accessories are used together. Products must be installed correctly to obtain the full strength development as illustrated below.
Ensure that internal vibration has not caused Snap-Ty Wedges to bounce around, loosen or fall off. It is important to properly position the Snap-Ty head and the wedge.
The Ty Head must not be positioned lower than the midpoint of the wedge. The proper Ty Head position is at the midpoint of the wedge slot, or higher.
Walers spaced too far apart may cause crushing of the wales or bending of the wedge, causing the form to bulge outward. Incorrect wall thicknesses will result and cause the Ty Spreader Washers or Cones to become embedded in the concrete. Embedded Ty Washers or Cones will make it difficult to break back the Tys.
102
APPENDIX
Ty cones and metal washers are used to act as form spreaders only. The wedge should not be overtightened by any method. Attempting to draw-up warped wales with the wedge should not be attempted. Metal spreader washers will bend out of shape and plastic cones will break if over tightening is attempted, resulting in incorrect wall thickness.
To achieve proper form structures, it is important that all form tys are installed and used properly. Excessive loads will be transferred to adjacent tys and can result in form failure if tys and/or their required hardware are omitted.
Ensure that form tys are properly aligned. Increased loads placed on form tys because of misalignment may cause form failure to occur. Also, reduced load capacities can result from form tys damaged because of misalignment during installation.
103
APPENDIX
The maximum space between double walers should be 13 mm (") more than the nominal diameter of a forming device being used ie He-Bolts, Taper-Tys, She-Bolts and Lagstud Bolts.
Wales may be crushed or washers may bend if too much space is allowed between the walers. Too much space causes the form to move outward and will result in incorrect wall thickness and spreader cones becoming trapped in the concrete. Incorrect wall thickness can also be caused from washers being deflected due to the increased lateral form pressure. Lag stud bolts and other lag thread products must have proper lag penetration. A minimum of one diameter of the bolting device past the coil is the proper penetration. As an example, a lagstud bolt that is 25 mm (1") in diameter should extend a minimum of 25 mm (1") past the coil. Form failure can result if threaded items are penetrated incorrectly. Excessive wear on the bolts first few threads are caused from improper penetration and the entire bolt load is placed on a smaller portion of the coil welds. The coil welds can fail and cause form failure because of this increased load.
104
APPENDIX
Do not force tys into position. Forcing the tys may damage the ty and result in form failure. Do not use incorrect length Tys and do not mix incorrect form Ty lengths with correct ones. Doing so will cause a transfer of lateral pressure to adjacent tys and may result in form failure. Do not use the form tys for climbing. Impact wrenches should not be used to tighten form tying devices. Do not vibrate the concrete excessively or the concrete at the bottom of the form will stay in liquid state longer than should be expected. The liquid state will cause a higher than expected lateral form pressure and could cause a form failure. The recommended rate of placement should not be exceeded. If the concrete at the bottom of the form is still in liquid state do not continue to place concrete. Form failure may result. Working parts below the specified requirements should not be used with forming accessories. Use accessories and hardware of proper length, diameter and capacity. If it is necessary to use a greater safety factor, the safe working load must be reduced accordingly. Use caution when welding any forming system component. Material properties may be affected by welding and result in lower product performance. A good working knowledge of materials, heat treating and welding procedures is required before welding any forming accessory. National Concrete Accessories does not guarantee any product altered in any way after leaving the factory.
105
APPENDIX
Induced Tension Loads
When tying at an angle be aware that an increase in the tension applied to an angled ty is increased. Sample angles and the corresponding multiplication factors for calculating the tension load on an angled ty are shown in the table.
Angle
Angle 15 30 45 60 Multiplication Factor 1.04 1.16 1.42 2.00
Pressure
Te
nsi
on
Tension = Pressure x Multiplication Factor
Induced Shear Loads

It is important to note the illustration showing ty downs placed at an angle and the shear loads produced. Total shear load may be many times greater than the shear load produced by the form weight alone. When deciding which form ty system to use for a forming application, consider both the tension and the shear load.
.71 X tie down load = shear load
45 .50 X tie down load = shear load 30 .26 X tie down load = shear load
Te ns io n Ti e Do w n Lo
15
ad
Total shear load
Combined Shear and Tension Loads

The equation shown should be satisfied for form accessories and inserts subjected to combined shear and tension loading.
( )
ft Ft
2 +
( )
fv Fv
< 1.0 =
Where ft = induced tension load Ft = insert tension safe working load or bolt tension safe working load, whichever is less fv = induced shear load Fv = insert shear safe working load or bolt shear safe working load, whichever is less
106
APPENDIX
Stripping of Snap-Tys and guidelines for break back

NCA Snap-Ty break backs are manufactured to exacting standards that ensure that they perform to load requirements while providing a consistent and reliable breaking point. However, many factors affect the performance of the break backs. Snap-Tys must not be bent during installation as the break back could be adversely affected. For best results, Tys are not to be removed until concrete has gained sufficient strength to prevent the Ty upset from rotating typically 2 to 3 days. Attempting to break the Ty in green concrete may result in the Ty rotation in the concrete and make it difficult to break the Ty. Only Space-Tys have a guaranteed break back. Other Snap-Ty products are designed to provide a consistent break back, but can be affected by the concrete, which could generate difficulties in achieving a consistent break back. Products like the Steel Washer, No Washer and No Spreader SnapTys where the break back could be contained within the concrete require extra attention. With increased bond length NCA cannot guarantee that the Ty will consistently provide the proper break back. For these products, this is especially important where break backs of over " (20 mm) are desired. A good quality release agent/grease (acceptable non-staining) applied between the break back and the face of formwork (grease wire to be embedded, that will be removed do not grease head area) may facilitate more consistent results. On site tests should be conducted to identify if consistent results can be achieved with the concrete mix and Ty. If the washer or cone is not free of the concrete, chip away the concrete using a hammer, screwdriver or drill to free the embedded components. Failure to free up the embedded components could result in the break back closer to the surface of the concrete instead of the desired break back location. Use of the NCA Snap-Ty and Space-Ty wrenches will assist with consistency, reduce risk of injury and speed up removal (see pages 22 and 23). If in doubt, contact NCAs technical department for assistance.
Space-Ty Wrench
Snap-Ty Wrench
107
APPENDIX
Concrete lateral pressures for wall form design

Table conforms to CAN/CSA-S269.3-M92.
PUMPED
Rate of pour CONCRETE TEMPERATURE DURING POUR 10 C (50 F) 15 C (60 F) 5 C (40 F) kPa 1 metre per hour 1.5 metre per hour 2 metres per hour 2.5 metres per hour 3 metres per hour 3.5 metres per hour 4 metres per hour 4.5 metres per hour 3'0" per hour 4'0" per hour 5'0" per hour 6'0" per hour 7'0" per hour 8'0" per hour 9'0" per hour 10'0" per hour 86 92 99 106 112 PSF 1810 1900 1975 2075 2125 2250 2331 2425 kPa 72 77 82 88 93 132 144 PSF 1500 1550 1625 1680 1760 1840 1910 1975 kPa 62 67 71 76 81 113 128 144 PSF 1290 1325 1410 1460 1525 1590 1640 1675
NOTES: The above table is controlled rate of pours (concrete using type 10 or 30 cement, with no admixtures, ie. superplasticizer) plus 25% for pumped concrete.
BUCKET
Rate of pour CONCRETE TEMPERATURE DURING POUR 5 C (40 F) 10 C (50 F) 15 C (60 F) kPa 1 metre per hour 1.5 metre per hour 2 metres per hour 2.5 metres per hour 3 metres per hour 3.5 metres per hour 4 metres per hour 4.5 metres per hour 3'0" per hour 4'0" per hour 5'0" per hour 6'0" per hour 7'0" per hour 8'0" per hour 9'0" per hour 10'0" per hour 69 74 79 85 90 128 144 PSF 1450 1520 1580 1660 1700 1800 1870 1940 kPa 58 62 66 71 75 106 120 134 PSF 1200 1240 1300 1350 1410 1470 1530 1580 kPa 50 54 57 61 65 91 103 115 PSF 1030 1060 1130 1170 1220 1270 1310 1340
NOTES: The above table is controlled rate of pours (concrete using type 10 or 30 cement, with no admixtures, ie. superplasticizer).
108
APPENDIX
CONCRETE TEMPERATURE DURING POUR 20 C (70 F) 25 C (80 F) 30 C (90 F) kPa 48 58 63 67 71 100 112 126 PSF 1000 1000 1130 1290 1350 1400 1440 1460 kPa 48 48 48 51 63 88 101 112 PSF 1000 1000 1000 1000 1130 1260 1290 1300 kPa 48 48 48 48 51 81 91 101 PSF 1000 1000 1000 1000 1000 1000 1000 1000
Rate of pour
1 metre per hour 1.5 metre per hour 2 metres per hour 2.5 metres per hour 3 metres per hour 3.5 metres per hour 4 metres per hour 4.5 metres per hour
3'0" per hour 4'0" per hour 5'0" per hour 6'0" per hour 7'0" per hour 8"0' per hour 9'0" per hour 10'0" per hour
Table conforms to CAN/CSA-S269.3-M92.
CONCRETE TEMPERATURE DURING POUR 20 C (70 F) 25 C (80 F) 30 C (90 F) kPa 48 48 51 54 57 80 90 101 PSF 1000 1000 1000 1030 1080 1120 1150 1170 kPa 48 48 48 48 51 71 81 90 PSF 1000 1000 1000 1000 1000 1010 1030 1040 kPa 48 48 48 48 48 65 73 81 PSF 1000 1000 1000 1000 1000 1000 1000 1000
Rate of pour
1 metre per hour 1.5 metre per hour 2 metres per hour 2.5 metres per hour 3 metres per hour 3.5 metres per hour 4 metres per hour 4.5 metres per hour
30 per hour 40 per hour 50 per hour 60 per hour 70 per hour 80 per hour 90 per hour 100 per hour
109
APPENDIX
Maximum lateral pressure for design of COLUMN FORMS

Based on ACI Committee 347 pressure formula Applies only for normal weight concrete made with type 1 cement, no admixtures or pozzolans, slump no more than 4 inches and vibration depth limited to 4 feet or less. P. maximum lateral pressure, psf, for temperature indicated. 60 F 70 F 80 F 90 F 40 F 50 F
Rate of placement 1 foot per hour 2 feet per hour 3 feet per hour 4 feet per hour 5 feet per hour 6 feet per hour 7 feet per hour 8 feet per hour 9 feet per hour 10 feet per hour 12 foot per hour 14 feet per hour 16 feet per hour 18 feet per hour 20 feet per hour 22 feet per hour 24 feet per hour 26 feet per hour 28 feet per hour 30 feet per hour
600 psf minimum governs 825 1050 1275 1500 1725 1950 2175 2400 2850 690 870 1050 1230 1410 1590 1770 1950 2310 2670 3000 750 900 1050 1200 1350 1500 1650 1950 2250 2550 2850 3000 664 793 921 1050 1178 1307 1436 1693 1950 2207 2464 2721 2979 3000 712 825 938 1050 1163 1275 1500 1725 1950 2175 2400 2625 2850 3000 650 750 850 950 1050 1150 1350 1550 1750 1950 2150 2350 2550 2750 2950 3000 psf maximum governs 3000
NOTE: Form pressure is based on concrete weighing 150 lb/ft2. Do not use design pressures in excess of 150 x height of fresh concrete in forms.
110
APPENDIX
Maximum lateral pressure for design of WALL FORMS

Based on ACI Committee 347 pressure formula Applies only for normal weight concrete made with type 1 cement, no admixtures or pozzolans, slump no more than 4 inches and vibration depth limited to 4 feet or less. P. maximum lateral pressure, psf, for temperature indicated 60 F 70 F 80 F 90 F 40 F 50 F
Rate of placement 1 foot per hour 2 feet per hour 3 feet per hour 4 feet per hour 5 feet per hour 6 feet per hour 7 feet per hour 8 feet per hour 9 feet per hour 10 feet per hour
600 psf minimum governs 825 1050 1275 1500 1725 1795 1865 1935 690 870 1050 1230 1410 1466 1522 1578 750 900 1050 1200 1246 1293 1340 664 793 921 1050 1090 1130 1170 712 825 938 973 1008 1043 650 750 850 881 912 943
NOTE: Form pressure is based on concrete weighing 150 lb/ft2. Do not use design pressures in excess of 150 x height of fresh concrete in forms.
ACI Spec Wall up to 7 feet Wall between 7 and 10 feet Maximum form pressure Miminum form pressure Up to 4'-0" wall Comments 150 = (9000*R)/T 150 + (43400/T) = (2088*R)/T 2000 PSF 600 PSF 600/150 = 4 feet Full Liquid Head ACI formula for pour rate up to 7 feet/hour is more conservative Lower maximum form pressure Lower miminum form pressure
CAN/CSA-S269.3-M92 150 + (43400/T) = (2088*R)/T 3000 PSF 1000 PSF Pour Full Liquid Head Higher form pressure between 0 to 7 feet/hour Higher maximum form pressure Higher minimum form pressure
111
APPENDIX
Lateral Pressure
Wall Thickness 150 mm (6') 300 mm (12') 600 mm (24')
Millimeters 3,000 2,700 2,400
450
As Concrete Cures Concrete in plastic state

PSF 150 300 KPa
Once bottom foot is cured

PSF 150 300 450 600 750 900 1050 1200 1350
Once second foot of concrete is cured

KPa PSF 150 300 450
Feet 10' 9' 8' 7'
68 136 204 272 340 408 476 544 680 748
68 136 204 272 340 408 476 544 680 748
2,100
600
600 750 900
1,800
750
6' 5' 4'
1,500 1,200 900 600

68 Kg
(150 lbs)
900 1050 1200
1050 1200
3' 2' 1'
68 Kg
(150 lbs)
68 Kg
(150 lbs)
1350
300
1500
Plastic concrete exerts the same pressure on forms regardless of their width.
Lateral pressure decreases from bottom as concrete cures.
Increased Wall Height

Millimeters 3,000 2,700 2,400 2,100 1,800 1,500 1,200 900 600 300 Feet 10'
150
Change in Ambient Temperature

PSF KPa Millimeters
68 136 204 272 340 408 476 544 680 748
1 hr 4.5 C (40 F)
1 hr 21 C (70 F)
Feet 10' 9' 8' 7' 6' 5' 4' 3' 2' 1'
9' 8'
3,000 2,700 2,400 2,100 1,800 1,500 1,200 900 600 300
300 450
7'
600
6' 5' 4'
750 900 1050
3' 2' 1'

1200 1350 1500
As you increase the height of plastic concrete to the forms, the pressure will build at a rate of 150 PSF per foot of depth. This will be true as long as all concrete remains in a plastic state. Example: Ten feet of fluid or plastic concrete bears on the bottom foot of forms with a pressure of 10 X 150 lbs/ft3 or 1500 PSF.
Concrete cures and gains strength faster with an increase in temperature. Example: At 21 C (70 F), concrete sets in approximately 1 hour. At 4.5C (40 F) concrete will set up in about 1 hour.
112
APPENDIX
Light Formwork
Typical 3050mm (10'-0") High Wall Formwork, CONTROLLED RATE OF POUR
Form pressure kPa (PSF) 0 (0) 610 (2'-0") W5 Wall thickness
Snap-Ty 10 kN (2,250 lbs) spacing: W1, W2 and W3 @ 305 (12") on centre W4 and W5 @ 610 (2'0") on centre Space-TyTM 13.4 kN (3,000 lbs) spacing: W1, W2 and W3 @ 406 (1'-4") on centre W4 and W5 @ 610 (2'-0") on centre
Typical 3050 mm (10'-0") High Wall Formwork, FULL LIQUID HEAD

Form pressure kPa (PSF) 0 (0) 610 (2'-0") W6
Wall thickness
W5
Snap-Ty 10 kN (2,250 lbs) spacing: W1, W2 and W3 @ 305 (12") on centre W4 @ @ 406 (1'-4") on centre W5, W6 @ 610 (2'-0") on centre Space-TyTM 13.4 kN (3,000 lbs) spacing: W1, W2 and W3 @ 406 (16") on centre W4, W5 and W6 @ 610 (2'-0") on centre
2032 (6'-8")
W4
610 (2'-0")
610 (2'-0") 610 (2'-0") 406 406 (1'-4") (1'-4")
3050 (10'-0")
W3
610 (2'-0")
3050 (10'-0")
W4
W3
48 (1000) 1018 (3'-4")
W2
W2
A
610 (2'-0")
W1
B C D E F
W1
G C D E F
48 (1000) 250 (10") MAX.
72 250 (10") MAX. (1500)
Typical 6100 mm (20'-0") High Wall Formwork, CONTROLLED RATE OF POUR

Form pressure kPa (PSF) 0 (0) 610 (2'-0") W13
Wall thickness

Form pressure kPa (PSF) Wall thickness
W12
3050 (10'-0")
610 (2'-0")
Snap-Ty 10 kN (2,250 lbs) spacing: W1 to W10 @ 305 (12") on centre W11 @ 406 (1'-4") on centre W12 and W13 @ 610 (2'-0") on centre Space-TyTM 13.4 kN (3,000 lbs) spacing: W1 to W11 @ 457 (1'-6") on centre W12 and W13 @ 610 (2'-0") on centre
6100 (20'-0")
0 (0) W15 610 (2'-0")
W14
Space-TyTM 13.4 kN (3,000 lbs) spacing: W1 to W12 @ 305 (12") on centre W13 @ 406 (1'-4") on centre W14 and W15 @ 610 (2'-0") on centre
W11
610 (2'-0") 610 (2'-0") 305 305 305 305 305 305 305 305 305 406 406 (1'-0") (1'-0") (1'-0") (1'-0") (1'-0") (1'-0") (1 (1'-0") (1'-0") (1 '-0") '-4") (1'-4")
W13
406 406 406 406 406 406 406 406 406 610 (1'-4") (1'-4") (1'-4") (1'-4") (1'-4") (1'-4") (1'-4") (1'-4") (1'-4") (2'-0")
W10 W9 W8 W7 W6 W5 W4 W3 W2 W1
A G C D E
W12 W11 W10 W9 W8 W7 W6 W5 W4 W3 W2 W1 MAX.

A H C D E F
6100 (20'-0")
72 (1500)
3050 (10'-0")
SEE LEGEND ON PAGE 115 SEE GENERAL NOTES ON PAGE 115
250 (10") MAX.
(1500)
(3000)
F
CHART MAXIMUM RISE OF CONCRETE IN FORMS IN METRES (FEET) PER HOUR Liquid Head 3050 3050 6100 6100 mm mm mm mm (10'-0") (10'-0") (20'-0") (20'-0") High High High High Wall, Wall, Wall, Wall, Controlled Rate of Pour Full Liquid Head Controlled Rate of Pour Full Liquid Head 5 C N/A N/A N/A N/A (40 F) 10 C N/A N/A N/A N/A N/A N/A N/A N/A (50 F) 15 C (60 F) 1 N/A (3) N/A N/A N/A N/A 2 (6) N/A N/A N/A 20 C (70 F) (5) 2 N/A N/A 3.5 (8) N/A N/A 113 25 C (80 F) 3.5 (8) N/A N/A 4.5 (10) N/A N/A
150 (6")
72
144
APPENDIX
Medium Formwork
Form pressure kPa (PSF) 0 (0) W4
TY and WALER OPTIONS Tyscru spacing Waler Options T2 T2 4.5 M 4.5 M T2 9M T2 18 M
Wall thickness

Wall thickness
3050 (10'-0") 2032 (6'-8")
W3
762 (2'-6")
W2
48
762 (2'-6")
(1000)
1018 (3'-4")
610 (2'-0")
Two C4 x 5.4 lb/ft

A
914 1220 (36") (48")
762 (2'-6")
Two Aluminum Channel Beams
762 (30")
3050 (10'-0")
3050 mm (10'-0") High Wall Controlled Rate of Pour Two 89x89 610 (4x4) (2'-0")
1220 (4'-0")
914 (3'-0")
W3
W2
A
W1
I J K
48
250 (10") MAX.
(1000)
(1500)
250 (10") MAX.
L F
3050 (10'-0") mm High Wall Full Liquid Head Two 89x89 508 610 (4x4) (1'-8") (2'-0") Two Aluminum Channel Beams 762 (2'-6") -
W1
M J K L F
72

Wall thickness
Two C4 x 5.4 lb/ft
914 1220 (3'-0") (4'-0")
Typical 6100 mm (20'-0") High Wall Formwork, FULL LIQUID HEAD Wall
762 (30")
thickness
3050 (10'-0")
W8
762 (2'-6")
610 (2'-0") 610 (2'-0") 305 305 305 305 406 406 406 457 457 457 (1'-0") (1'-0") (1'-0") (1'-0") (1'-4") (1'-4") (1'-4") (1'-6") (1'-6") (1'-6") 6100 (20'-0")
6100 (20'-0") mm High Wall Controlled Rate of Pour Two 89x89 457 610 (4x4) (1'-6") (2'-0") Two Aluminum Channel Beams 762 (2'-6") -
1220 (4'-0")
W13
W12
W7
610 (2'-0")
Two C4 x 5.4 lb/ft
914 1220 (3'-0") (4'-0")
W11 W10 W9 W8 W7 W6 W5 W4 W3 W2 W1
A N J K L
6100 (20'-0")
W6
(1500)
610 (2'-0")
72
W5
610 (2'-0")
W4
6100 (20'-0") mm High Wall Full Liquid Head Two 89x89 457 610 (4x4) (1'-6") (2'-0") Two Aluminum Channel Beams
A M J K L
3050 (10'-0")
610 (2'-0")
W3
762 (2'-6") -
610 (2'-0")
W2
Two C4 x 5.4 lb/ft
914 1220 (3'-0") (4'-0")
610 (2'-0")
W1
SEE LEGEND ON PAGE 115 SEE GENERAL NOTES ON PAGE 115

144 (3000)
72
250 (10") MAX.
(1500)
150 (6") MAX.
CHART MAXIMUM RISE OF CONCRETE IN FORMS IN METRES (FEET) PER HOUR Liquid Head 3050 3050 6100 6100 mm mm mm mm (10'0") (10'0") (20'0") (20'0") High High High High Wall, Wall, Wall, Wall, Controlled Rate of Pour Full Liquid Head Controlled Rate of Pour Full Liquid Head 5 C (40 F) N/A N/A N/A N/A N/A N/A N/A N/A 10 C (50 F) N/A N/A N/A N/A N/A N/A N/A N/A 15 C (60 F) 1 N/A 2.5 N/A (3) N/A (6) N/A 20 C (70 F) 2 N/A 3.5 N/A (6) N/A (8) N/A 25 C (80 F) 3.5 N/A 4.5 N/A (8) N/A (10) N/A
114
APPENDIX
Heavy Formwork
Typical 6100 mm (20'-0") High Wall Formwork CONTROLLED RATE OF POUR
Option #1 Form pressure kPa (PSF) T6 0 (0) 914 (3'-0") T7 Option #2
Typical 6100 mm (20'-0") High Wall Formwork, FULL LIQUID HEAD Option #1 Option #2
Form pressure kPa (PSF) T6 0 (0) 1220 (48") T6 914 (3'-0") 914 (3'-0") 914 (3'-0") 914 (3'-0")
A R S Q F F
T7
LAYOUT and TY OPTIONS:

1220 (4'-0") T5
3050 (10'-0")
1220 (4'-0")
T6 914 (3'-0")
Option #1 Option #2
T4-27M
25 - 32 (1"-1")
1220 (4'-0")
6100 mm (20'-0") High Wall Controlled Rate of Pour Layout Diameter of Ty Options Taper Ty Options Tyscru
914 (3'-0")
T5
T4 1220 (4'-0")
T5 914 (3'-0")
T4 1220 (4'-0")
T5
6100 (20'-0")
6100 (20'-0")
72 (1500)
T4 T3
T4 T3 914 (3'-0")
1220 (4'-0")
1220 (4'-0")
T3
A
3050 (10'-0")
6100 mm (20'-0") High Wall Full Liquid Head Layout Diameter of Ty Options Taper Ty Options Tyscru Option #1 Option #2 T4-27M T4-18M 25 - 32 (1"-1")
T3
T2 1220 (4'-0")
914 (3'-0")
T2 1220 (4'-0") T2
T2
914 (3'-0")
O P Q
20 - 25 25 - 32 ("-1") (1"-1")
144 (3000)
T1 200 (8") MAX.
T1
T1 (1500) 200 (8") MAX. 72
T1 200 (8")
LEGEND A = 19mm (") plywood B = 38X89 (2X4) studs @ 200 (8") on centre C = Two 38X89 (2x4) walers D = Tywedge (sweg-H) E = Snap-ty or Space-TyTM F = Footing G = 38X89 (2x4) studs @ 150 (6") on centre H = 38X89 (2x4) studs @ 100 (4") on centre I = 89X89 (4x4) studs @ 250 (10") on centre J = Double waler K = Lagstud bolt, Washer and Nut L = Cone-Tight Tyscru M = 89X89 (4x4) studs @ 200 (8") on centre N = 89X89 (4x4) studs @ 150 (6") on centre O = Aluminum horizontal walers @ 254 (10") on centre P = Double strongbacks @ 1220 (4'-0") on centre Q = Form-ty (refer to Laout Options in table above) R = Aluminum beam or CB walers @ 200 (8") on centre S = Double strongbacks @ 610 (2'-0") on centre CHART MAXIMUM RISE OF CONCRETE IN FORMS IN METRES (FEET) PER HOUR Liquid Head 6100 mm (20'0") High Wall, Controlled Rate of Pour 6100 mm High Wall, Full Liquid Head 5 C (40 F) N/A N/A N/A N/A 10 C (50 F) 15 C (60 F) 20 C (70 F) 25 C (80 F) N/A N/A 2.5 6 3.5 8 4.5 10 N/A N/A N/A N/A N/A N/A N/A N/A 60 to 70 F, 1.5 hours @ 50 to 60 F, 1 hour @ 70 to 80 F Wallform and product design is based on the following assumptions: Concrete is placed by bucket from top of form (not pumped) Concrete pressures are full liquid head unless a maximum concrete pressure is specified above Concrete mix using type 10 or type 30 cements maximum slump of 100mm (4") for controlled pours Compliance with Concrete Formwork standard CAN/CSA-S269.3-M92 115
NOTES:
1) All lumber to be SPF, No. 2 grade or equal except for 4"x4"s and 2"x4"s to be SPF, construction grade or equal. 2) Construction live load not to exceed: 75 PSF (3.6 KPa) on deck 50 PSF (2.4 KPa) on work platform 3) Contractor to verify with structural engineer the capacity of structure to sustain imposed loads. 4) Wallform concrete pour design based on full liquid head pressure (unrestricted rate of pour) unless indicated otherwise at pouring information below.
5) Wood design is based on CAN3-086M84 Engineering Design in Wood (working stress design). 6) Formwork design based on CAN/CSAS269.3-M92 concrete formwork National Standard of Canada. Wallform Pouring Information Form Tys are spaced for maximum concrete pressure of 1500 PSF at safe load values of Tys. Assumed pouring rate for Portland Cement concrete only at various temperatures as indicated in above charts. Estimated time of set for charts: 1.75 hours @ 40 to 50 F, 1.25 hours @
200 (8")
914 (3'-0")
20 - 25 25 - 32 T4-18M ("-1") (1"-1")
APPENDIX
Safe Working Loads and Ultimate Capacities

3.4 MPa (500 psi) Concrete Strength Type of Anchor Screw Anchor Anchor Dimension 32 38 44 50 x x x x 175 200 290 300 1" x 7" 1" x 8 1" x 12 2" x 13" Safe Working Load 2:1 kN lbs Ultimate kN lbs
Not recommended in weak concrete
Tyloop Flared 4 strut Flared 4-strut and Offset Offset 4-strut 25 x 375 25 x 450 32 x 375 32 x 450 32 x 600 32 x 750 32 x 900 25 32 32 32 x x x x 300 375 435 500 1" x 15" 1" x 18" 1" x 15" 1" x 18" 1" x 24" 1" x 30" 1" x 36" 1" x 12" 1" x 15" 1" x 18" 1" x 20" 1" x 24"
Ty-Anchor 2-strut
Not applicable
53 68 100 111 12,000 15,500 22,500 25,000 68 137 200 222 24,000 31,000 40,000 50,000
4-strut
32 x 600
Crimped Anchor
Loads based on mechanical properties only
19 19 19 32 25 25 25 25
x x x x x x x x
600 750 900 1050 750 900 1050 1200
" x 24" " x 30" " x 36" " x 42" 1" x 30" 1" x 36" 1" x 42" 1" x 48" 1" x 18" 1" x 18" 1" x 24" 1" x 24"
80 80 80 80 120 120 120 44 60 88 120
18,000 18,000 18,000 18,000
160 160 160 160 240 240 240 88 120 177 240
36,000 36,000 36,000 36,000 54,000 54,000 54,000 20,000 27,000 40,000 54,000
Not applicable
27,000 27,000 27,000 10,000 13,500 20,000 27,000
Tybow
32 x 450 38 x 450 32 x 600 38 x 600
Bow-lag
19 19 22 22 25
x x x x x
600 750 750 900 900
" x 24" " x 30" 7 /8" x 30" 7 /8" x 36" 1" x 36"
53 64 88 97 240
12,000 14,500 20,000 22,000 54,000
106 128 177 196 240
24,000 29,000 40,000 44,000 54,000
Chart based on minimum set back on 100 mm (4"), a minimum edge distance of 300 mm (12") and full bolt engagement.
116
APPENDIX
calculated for various concrete strengths

4.8 MPa (700 psi) Concrete Strength Safe Working Load 2:1 kN lbs 48.9 65.3 93.4 106.7 11,000 14,750 21,000 24,000 Ultimate kN 97 131 186 213 22,000 29,500 42,000 48,000 lbs 10.3 MPa (1500 psi) Concrete Strength Safe Working Load 2:1 kN lbs 95.6 142 175 200 21,500 32,000 39,500 45,000 191 284 351 400 Ultimate kN lbs 43,000 64,000 79,000 90,000 Screw Anchor
Tyloop 66 75 66 75 106 133 133 60 68 86 120 151 13,500 15,500 19,500 27,000 34,000 120 138 173 240 302 27,000 31,000 39,000 54,000 68,000 15,000 17,000 15,000 17,000 24,000 30,000 30,000 Ty-Anchor 2-strut 133 151 133 151 213 266 266 30,000 34,000 30,000 34,000 48,000 60,000 60,000
4-strut
Consult the National Concrete Accessories Technical Department when concrete strengths are less than 3.4 MPa (500 psi). Estimated practical load values are shown for various strengths of concrete. Safety factors (ultimate load: working load) is determined at 2:1. Use lighter anchor unit in concrete above 4.8 MPA (700 psi) for same load capacity. A good forming practice is to preload re-anchorage units to safe working load prior to pouring lift. Slippage will indicate inadequate concrete strength. This practice is especially critical in concrete under 3.4 MPa (500 psi). These are guide figures drawn from comprehensive tests and accumulated data, and performance will vary somewhat under different conditions. For specific job conditions a check test is recommended under field conditions after a selection is made. It is not considered desirable to plan canteliver operation below 2.7 MPa (400 psi). Type 50, cement jobs have run as low as 450 psi @ 7 days. Below 400 psi, cycle increases for 400 psi minimum are indicated as good procedures.
80 80 80 80 120 120 120 120 92 102 153 162
18,000 18,000 18,000 18,000 27,000 27,000 27,000 27,000 20,700 23,000 34,400 36,500
160 160 160 160 240 240 240 240 184 204 306 324
36,000 36,000 36,000 36,000 54,000 54,000 54,000 54,000 41,400 46,000 68,800 73,000
Crimped Anchor
Loads based on mechanical properties only
Tybow
71 80 102 111 133
16,000 18,000 23,000 25,000 30,000
142 160 204 222 266
32,000 36,000 46,000 50,000 60,000
Bow-lag
For edge distance less than 300 mm (12") consult the NCA Technical Department.
117
INDEX
Index
Adjustable Tyscru . . . . . . . . . . . . 44 Aligner, Form Brace . . . . . . . . . . 94 Anchor Lock #3 Ty . . . . . . . . . . . 28 Anchor, Bowlag . . . . . . . . . . . . . 73 Anchor, Crimped . . . . . . . . . . . . 72 Anchor, Drop-In . . . . . . . . . . . . . 61 Anchor, Rock. . . . . . . . . . . . . . . . 60 Anchor, Safety Lanyard . . . . . . . 99 Anchor, Screw . . . . . . . . . . . . . . . 85 Anchor Sleeve, NCA Wilson . . . . 88 Anchor, Ty 2-Strut . . . . . . . . . . . . . . . . 79 4-Strut . . . . . . . . . . . . . . . . 79 Anchor, Tybow 2-Strut . . . . . . . . . . . . . . . . 78 4-Strut . . . . . . . . . . . . . . . . 78 6-Strut . . . . . . . . . . . . . . . . 78 Anchor, Wall Plate . . . . . . . . . . . 87 Anchor-Lock #3 Forming System . . . . . . . . . . . . 28 Anchor-Lock #9 Forming System . . . . . . . . . . . . 32 Anchor-Lock #9 She-Bolt . . . . . . 33 Anchor-Lock #9 Taper Ty . . . . . . 33 Angle Ty-Bracket . . . . . . . . . . . . 59 APPENDIX . . . . . . . . . . . . . . . . . 102 AR Rock Anchor Assembly . . . . . 60 Barrier Wall Control Joint . . . . . 98 Batter Washer . . . . . . . . . . . . . . 50 Bench Seating Bracket . . . . . . . . 19 Bent Single End Welding Tyscru . . . . . . . . . . . . 58 Bolt, Hook Anchor . . . . . . . . . . . 87 Bolt, Lifting Eye . . . . . . . . . . . . 91 Bolt, Screw Anchor . . . . . . . . . . 85 Bowlag Anchor . . . . . . . . . . . . . 73 Bracket, Angle Ty- . . . . . . . . . . . 59 Bracket, Bench Seating. . . . . . . . 19 Bracket, Cam-Lock Scaffold . . . . 31 Bracket, Cam-Lock . . . . . . . . . . . 30 Bracket, Falsework Support . . . . 90
118
Bracket, Scaffold. . . . . . . . . . . . . 26 Bracket, Single Waler . . . . . . . . . 21 CAM-LOCK and ANCHOR-LOCK FORMING SYSTEM . . . . . . . . . 27 Cam-Lock attachment instructions . . . . . . . . . . . . . . . 29 Cam-Lock Bracket . . . . . . . . . . . . 30 Cam-Lock Handrail Post . . . . . . . 32 Cam-Lock I-Beam Ty (blind wall) . . . . . . . . . . . . . . . 29 Cam-Lock Plastic Ty Hole Plug . . 30 Cam-Lock Scaffold Bracket . . . . . 31 Cam-Lock Self Centering D-Cone Ty . . . . . . . . . . . . . . . . 27 Cam-Lock Stiff-Back Cam . . . . . . 30 Chamfer Strips . . . . . . . . . . . . . . 93 Clamp, Corner . . . . . . . . . . . . . . 97 Clamp, Curb . . . . . . . . . . . . . . . . 97 Clamp, Form Aligner . . . . . . . . . 94 Clamp, Rod . . . . . . . . . . . . . . . . . 25 Column Forms, Maximum lateral pressure for design of . . . . . . . . . . . . . . . . 110 Cone Removal Wrench (T-Shape and L-Shape) . . . . . . 53 Cone Tight Tyscru 2-Strut . . . . . . . . . . . . . . . . 43 4-Strut . . . . . . . . . . . . . . . . 43 Continuous Threaded Lagstud . 46 Corner Clamp . . . . . . . . . . . . . . 97 Coupler, Lag Thread . . . . . . . . . 50 Coupling, Heavy Hex Rod . . . . . . 75 Crimped Anchor . . . . . . . . . . . . 72 Curb Clamp . . . . . . . . . . . . . . . . 97 Determining Screw Anchor Bolt Length . . . . . . . . . . . . . . . 86 Determining your Tyscru requirements . . . . . . . . . . . . . 40 Drop-In Anchor . . . . . . . . . . . . . 61 Dummy He-Bolt . . . . . . . . . . . . 76 Dummy She-Bolt . . . . . . . . . . . . 73 Expamet Hy-rib . . . . . . . . . . . . 100
Falsework Support Bracket . . . . 90 Fascia Snap-Ty. . . . . . . . . . . . . . . 18 Ferrule Tyloop . . . . . . . . . . . . . . 54 Flared Tyloop 2-Strut . . . . . . . . . . . 4-Strut . . . . . . . . . . . 6-Strut . . . . . . . . . . . Offset Flared 4-Strut . . . . . . . . . . . . . . . . . . . . 55 55 56 55
Flat Bar Key . . . . . . . . . . . . . . . . 35 FLAT BAR TY SYSTEM . . . . . . . . 35 Flat Bar Ty. . . . . . . . . . . . . . . . . . 35 Flat Bar Wedge . . . . . . . . . . . . . . 35 Flat Washer. . . . . . . . . . . . . . . . . 49 Form Aligner Clamp . . . . . . . . . 94 Form Brace Aligner. . . . . . . . . . . 24 Form Release Agents NCA RICH-COATTM . . . . . . . . 96 NCA 740 Release . . . . . . . . 96 Form Sprayer . . . . . . . . . . . . . . . 97 Form Stake . . . . . . . . . . . . . . . . 98 FormsaverTM . . . . . . . . . . . . . . . . 63 Formwork Pry Bar . . . . . . . . . . . 93 General Guidelines and Conditions . . . . . . . . . . . . . . . 102 Guardrail Base . . . . . . . . . . . . . . 92 Handle Lagnut . . . . . . . . . . . . . . 48 He Bolt . . . . . . . . . . . . . . . . . . . 76 Heavy Formwork . . . . . . . . . . . 115 Heavy Hex Rod Coupling . . . . . . 75 Heavy Tyscru 4-Strut . . . . . . . . . . . . . . . . 81 6-Strut . . . . . . . . . . . . . . . . 81 HE-BOLT PRODUCTS He-Bolt, Dummy . . . . . . . . . . . . 76 Hex Nut . . . . . . . . . . . . . . . . . . . 74 High Tensile Inside Rod . . . . . . . 71 Hook Anchor Bolt . . . . . . . . . . . 87 Lag Thread Coupler . . . . . . . . . . 50 Lag Wrench . . . . . . . . . . . . . . . . 53 Lagnut . . . . . . . . . . . . . . . . . . . . 48 Lagnut, Handle . . . . . . . . . . . . . 64 Lagnut, Welding . . . . . . . . . . . . 64
INDEX
Lagstud Bolt . . . . . . . . . . . . . . . . 47 Lateral Pressure . . . . . . . . . . . . 112 Lifting Eye Bolt . . . . . . . . . . . . . 91 Light Formwork . . . . . . . . . . . . 113 Maximum lateral pressure for design of Column Forms . . . . 110 Maximum lateral pressure for design of Wall Forms. . . . . . . 111 Medium Formwork . . . . . . . . . 114 NCA 740 Release . . . . . . . . . . . . 96 NCA RICH-COATTM . . . . . . . . . . . 96 NCA Wilson Anchor Sleeve. . . . . 88 NCA Wilson Anchor Sleeve Installation . . . . . . . . . 89 No Spreader Form-Ty (NS) . . . . . 17 No Washer Snap-Ty (NW) . . . . . . 16 Nut, Hex . . . . . . . . . . . . . . . . . . 74 Nut, Wing . . . . . . . . . . . . . . . . . . 68 Panel-Ty . . . . . . . . . . . . . . . . . . . 17 Plastic Coil Setting Plug . . . . . . . 53 Plastic Cone Snap-Ty (PC) . . . . . . 15 Plastic Cone-Tight Tycone . . . . . 51 Plastic Form Spreader . . . . . . . . 67 Plastic Set Back Tyscru Plug . . . . 51 Plastic Snap-Ty Plug . . . . . . . . . . 23 Plastic Space-TyTM Plug . . . . . . . . 24 Plastic Washer Snap-Ty (PW). . . . 15 Plug, Cam-Lock Plastic Ty Hole. . . . . . . . . . . . . . . . . . . 30 Plug, Plastic Coil Setting . . . . . . 53 Plug, Plastic Set Back Tyscru . . . . 51 Plug, Plastic Snap-Ty . . . . . . . . . . 23 Plug, Plastic Space-TyTM . . . . . . . . 24 Plyhole Patch . . . . . . . . . . . . . . . 26 Pressed Steel Ty-Wedge . . . . . . . 22 Pry Bar, Formwork . . . . . . . . . . . 93 Quick Strip Corner Hinges . . . . . 39 Quick Strip Form Panel Construction . . . . . . . . . . . . . . 38 Quick Strip Inside Corner Strap . . . . . . . . . . . . . . . . . . . . 37
Quick Strip Outside Corner Strap . . . . . . . . . . . . . . . . . . . . 37 QUICK STRIP TY SYSTEM . . . . . . 36 Quick Strip Ty . . . . . . . . . . . . . . . 36 Riser Supports. . . . . . . . . . . . . . . 19 Rock Anchor . . . . . . . . . . . . . . . . 60 Rod Clamp . . . . . . . . . . . . . . . . . 25 Rod, High Tensile Inside . . . . . . 71 Safe Working Loads and Ultimate Capacities calculated for various concrete strengths . . . . . . . . 108 Safety Lanyard Anchor . . . . . . . 99 Scaffold Bracket . . . . . . . . . . . . . 26 SCREW ANCHOR and BOLT SYSTEM . . . . . . . . . . . . . . . . . . 84 Screw Anchor Bolt . . . . . . . . . . . 85 Screw Anchor Bolt Length, Determining . . . . . . . . . . . . . . 86 Screw Anchor . . . . . . . . . . . . . . . 85 Setting Details for Anchor Bolts . . . . . . . . . . . . . . . . . . . . 84 She-Bolt . . . . . . . . . . . . . . . . . . . 69 SHE-BOLT PRODUCTS . . . . . . . . . 69 She-Bolt, Dummy . . . . . . . . . . . . 73 Single End Welding Tyscru . . . . 58 SINGLE SIDED FORMING SYSTEM . . . . . . . . . . . . . . . . . . 58 Single Waler Bracket . . . . . . . . . 21 Snap-Ty, Fascia . . . . . . . . . . . . . . 18 Snap-Ty (NW), No Washer . . . . . 16 Snap-Ty (PC), Plastic Cone. . . . . . 15 Snap-Ty (PW), Plastic Washer . . . 15 Snap-Ty, Spandrel Beam . . . . . . 18 Snap-Ty (SW), Steel Washer . . . . 16 SNAP-TY ACCESSORIES . . . . . . . . 21 Snap-Ty Wrench . . . . . . . . . . . . . 22 Snap-Ty . . . . . . . . . . . . . . . . . . . . 14 SPACE-TYTM AND SNAP-TY . . . . . 12 Space-TyTM Wrench . . . . . . . . . . . 23 Space-TyTM . . . . . . . . . . . . . . . . . . 12 Spandrel Beam Snap-Ty . . . . . . . 18
Standard Tyscru 2-Strut . . . . . . . . . . . . . . . . 43 4-Strut . . . . . . . . . . . . . . . . . 43 Stay-Form . . . . . . . . . . . . . . . . . 101 Steel Washer Snap-Ty (SW) . . . . . 16 Stripping of Snap-Tys and guidelines for break back . . . 107 T4 Lag Ty . . . . . . . . . . . . . . . . . . 60 TAPER TY SYSTEM Taper-Ty . . . . . . . . . . . . . . . . . . . 65 Taper-Ty Wall Sizing . . . . . . . . . 66 Tightening Wrench . . . . . . . . . . 25 Tilt Washer . . . . . . . . . . . . . . . . . 67 Toggle Ty . . . . . . . . . . . . . . . . . . 62 Ty (blind wall), Cam-Lock I-Beam . . . . . . . . . . . 29 Ty (NS), No Spreader Form- . . . . 17 Ty , Panel- . . . . . . . . . . . . . . . . . . 17 Ty spacing for regular forming . . . . . . . . . . . . . . . . . 34 Ty, Anchor Lock #3 . . . . . . . . . . . 28 Ty, Anchor-Lock #9 Taper . . . . . . 33 Ty, Cam-Lock Self Centering D-Cone. . . . . . . . . . . . . . . . . . . 27 Ty, Flat Bar . . . . . . . . . . . . . . . . . 35 Ty, Quick Strip. . . . . . . . . . . . . . . 36 Ty, T4 Lag . . . . . . . . . . . . . . . . . . 60 Ty, Taper- . . . . . . . . . . . . . . . . . . 65 Ty, Toggle . . . . . . . . . . . . . . . . . . 62 Ty-Anchor 2-Strut . . . . . . . . . . . . . . . . 79 4-Strut . . . . . . . . . . . . . . . . 79 Tyback Tyloop . . . . . . . . . . . . . . 57 Tybow Anchor 2-Strut . . . . . . . . . . . . . . . . 78 4-Strut . . . . . . . . . . . . . . . . 78 6-Strut . . . . . . . . . . . . . . . . 78 Tycone, Plastic Cone-Tight . . . . . 51 Ty-Frame . . . . . . . . . . . . . . Standard Ty-Frame . . . Alternate Ty-Frame . . Fill Type Ty-Frame . . . Sloping Slab Ty-Frame
119
. . . . .
. . . . .
. . . . .
. . . . .
52 52 52 52 52
INDEX
Ty-Frame, Alternate . . . . . . . . . . 52 Ty-Frame, Fill Type . . . . . . . . . . . 52 Ty-Frame, Sloping Slab . . . . . . . 52 Ty-Frame, Standard . . . . . . . . . . 52 Tyloop 2-Strut . . . . . . . . . . . . . . . . 54 Tyloop, Ferrule . . . . . . . . . . . . . . 54 Tyloop, Flared Flared 2-Strut . . . . . . Flared 4-Strut . . . . . . Flared 6-Strut . . . . . . Offset Flared 4-Strut . . . . . . . . . . . . . . . . . . . . 55 55 56 55
Tyscru, Adjustable . . . . . . . . . . . 44 Tyscru, Bent Single End Welding . . . . . . . . . . . . . . 58 Tyscru, Cone Tight 2-Strut . . . . . . . . . . . . . . . . 43 4-Strut . . . . . . . . . . . . . . . . 43 Tyscru, Heavy 4-Strut . . . . . . . . . . . . . . . . 81 6-Strut . . . . . . . . . . . . . . . . 81 Tyscru, Single End Welding . . . . 58 Tyscru, Standard 2-Strut . . . . . . . . . . . . . . . . 43 4-Strut . . . . . . . . . . . . . . . . . 43 Tyscru, Waterseal 2-Strut . . . . . . . . . . . . . . . . 44 4-Strut . . . . . . . . . . . . . . . . . 44 Waler Bar . . . . . . . . . . . . . . . . . . 39 WALER BRACKET FORMING SYSTEM . . . . . . . . . . 21 Wall Forms, Maximum lateral pressure for design of . . . . . . 111 Wall Plate Anchor . . . . . . . . . . . 87 Washer, Batter . . . . . . . . . . . . . . 50
Washer, Flat . . . . . . . . . . . . . . . . 49 Washer, Tilt . . . . . . . . . . . . . . . . . 67 Waterseal Tyscru 2-Strut . . . . . . . . . . . . . . . . 44 4-Strut . . . . . . . . . . . . . . . . . 44 Wedge, Flat Bar . . . . . . . . . . . . . 35 Wedge, Type H Ty- . . . . . . . . . . . 22 Wedge, Pressed Steel Ty- . . . . . . 22 Welding Lagnut . . . . . . . . . . . . . 64 Wing Nut . . . . . . . . . . . . . . . . . . 68 Wrench (T-Shape and L-Shape), Cone Removal . . . . . 53 Wrench, Lag . . . . . . . . . . . . . . . 53 Wrench, Snap-Ty . . . . . . . . . . . . . 22 Wrench, Space-TyTM . . . . . . . . . . . 23 Wrench, Tightening . . . . . . . . . . 25
Tyloop, Tyback . . . . . . . . . . . . . . 57 Type H Ty-Wedge . . . . . . . . . . . . 22 Type K Lifting Eye . . . . . . . . . . . 91 Typical Cantilever Form Applications. . . . . . . . . . . . . . . 80 Typical He-Bolt Application . . . . 77 Tyscru requirements, Determining your . . . . . . . . . . 40 Tyscru Safe Working Load system chart . . . . . . . . . . . . . . 45
120
NOTES:
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EDMONTON: Head Office 14305 - 128th Avenue Edmonton, AB T5L 3H3 Phone: (780) 451-1212 Fax: (780) 455-0827 VICTORIA 602 John Street Victoria, BC V8T 1T9 Phone: (250) 388-4257 Fax: (250) 383-5774
National Concrete Accessories was founded in Edmonton, Alberta, in 1968. The company soon became the leader in Western Canada supplying quality products and superior customer service to the reinforced concrete market. The company became part of the Premetalco Group in 1984. In 1986, Acrow Richmond of Toronto, a company formed in 1958 to manufacture and distribute high quality form hardware and accessories to the construction market, was acquired by Premetalco. The two companies were combined and became known across Canada as National Concrete Accessories. With its head office in Edmonton, Alberta, National Concrete Accessories (NCA) operations and activities span the continent in both Canada and the United States with 10 sales and distribution centres, a major manufacturing plant in Toronto and a smaller plant located in Edmonton. National Concrete Accessories provides over 35 years of experience in onsite solutions and is one of North America's leading manufacturers and distributors of concrete form hardware, accessories and construction products. As part of Premetalco Inc., under the Amalgamated Metal Corporation banner National Concrete Accessories is part of a global organization committed to: Innovation and quality products Technical support and design assistance Superior customer service and satisfaction Standard and custom made products to improve customer profitability A safe and positive work environment for all employees
BURNABY 3819 Still Creek Avenue Burnaby, BC V5C 4E2 Phone: (604) 435-6700 Fax: (604) 435-6701 KAMLOOPS 855 Laval Crescent Kamloops, BC V2C 5P2 Phone: (250) 374-6295 Fax: (250) 372-1586 KELOWNA 1948 Dayton Street Kelowna, BC V1Y 7W6 Phone: (250) 717-1616 Fax: (250) 717-1617 RED DEER #5, 7803 - 50th Avenue Red Deer, AB T5L 3H3 Phone: (403) 342-0210 Fax: (403) 341-3245 CALGARY 3834 - 54th Avenue S.E. Calgary, AB T2C 2K9 Phone: (403) 279-7089 Fax: (403) 279-4397 SASKATOON 419 - 50th Street East Saskatoon, SK S7K 6K1 Phone: (306) 242-3831 Fax: (306) 242-9644 TORONTO 110 Belfield Road Toronto, ON M9W 1G1 Phone: (416) 245-4720 Fax: (416) 242-2727 MONTREAL 9125 rue Pascal-Gagnon, Suite 208, St-Leonard, QC H1P 1Z4 Phone: (514) 327-9333, Fax: (514) 324-6950
ONSITE SOLUTIONS IN
CONCRETE FORMING
ACCESSORIES
AND ANCHORING
Go to our web site at www.nca.ca for catalogue updates.

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NCA Concrete Forming Systems

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SPECIFICATION GUIDE Division 03100

Concrete Forming Systems

For catalogue updates visit our web site at www.nca.ca.

MEDIUM AND HEAVY CONCRETE FORMING

FLAT BAR TY SYSTEM

QUICK STRIP TY SYSTEM

SINGLE SIDED FORMING SYSTEM

SCREW ANCHOR and BOLT SYSTEM

page page page page

. . . page 16 . . . page 17 . . . page 17 . . . page 15 . . . page 15 . . . page 67 . . . page 24 . . . page 26

Quick Strip Ty System

Flat Bar Ty System

Cam-Lock/Anchor-Lock Forming System

. page 37 . page 36 . page 37 . page 39 . page 39

page 28 page 28 page 30 page 30 page 32 page 31

MEDIUM and H E A V Y FORMING

MEDIUM and H E A V Y FORMING

MEDIUM and H E A V Y FORMING

MEDIUM and H E A V Y FORMING

. page 43 . page 43 . page 68 . page 69 . page 71

Guaranteed concrete cover For exposed conditions of 40 mm, 50 mm (1", 2")

Re-Bar cover "C"

Re-Bar affixed to Space-Ty locating device

Concrete surface Removable Plastic Cone

Ty Break Back 40 mm (1") or 50 mm (2")

6 mm ( ") plug recess

Re-Bar locating device

LIGHT CONCRETE FORMING

Rebar Locating Device Rebar

SAFE WORKING LOAD 13.5 kN (3,000 LBS) 2:1 Safety Factor

End Form + 13 mm (") Tywedge "C" Re-bar cover Wall thickness

End Form + 13 mm (")

Consult the NCA Technical Department for minimum wall thickness

LIGHT CONCRETE FORMING

Any type Snap-Ty

13 mm (") Form Wall

LIGHT CONCRETE FORMING

Plastic Cone Snap-Ty (PC)

Set back 25 mm (1")

Taper Inside to outside 10 mm to 25 mm (3/8" to 1")

Overall length (inside to inside of head) End End

Plastic Cone Snap-Ty

Plastic Cone Snap-Ty

Plastic Washer Snap-Ty (PW)

Wall Plastic Washer Snap-Ty

LIGHT CONCRETE FORMING

Steel Washer Snap-Ty (SW)

Overall length (inside to inside of head) End End

Steel Washer Snap-Ty

To order, please specify the following information

No Washer Snap-Ty (NW)

Overall length (inside to inside of head) End End

LIGHT CONCRETE FORMING

No Spreader Form-Ty (NS)

Overall length (inside to inside of head)

To order, please specify the following information

To order, please specify the following information

LIGHT CONCRETE FORMING

Spandrel Beam Snap-Ty

End 13 mm (") Form

100 mm (4") Standard

To order, please specify the following information

SAFE WORKING LOAD 1.1 kN (250 LBS) 2:1 Safety Factor