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Internship Report: Power Generation, Utilization and Communication System of Marine Vessel
Submitted To
Professor Md. Alimullah Miyan Vice-Chancellor, IUBAT
By
Mohammad Abu Kawsar Stud Id: 08305058 Bachelor of Science in Electrical and Electronics Engineering
M. A. Kawsar (08305058)
Fig1. showing a cargo vessel, M.V. Kallol anchored in the Chittagong sea port, where Mr Kawsar is taking his on board training (Source: photo taken with permission from BSC, 2012)
Fig 2. showing M.V. Banglar Urmi anchored in the sea, the place Mr Kawsar is taking his practical training (Source: Shipspotting, 2012)
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I hope you would be kind enough to evaluate my performance by assessing this report. Sincerely Yours,
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M. A. Kawsar (08305058)
Letter of Transmittal
10th August, 2012
Engr. Md. Abul Bashar, Faculty and Course Coordinator, Department of Electrical and Electronics Engineering, CEAT, IUBAT, 4 Embankment Drive Road, Sector-10, Uttara Model Town, Dhaka-1230, Bangladesh Subject: Letter of Transmittal of the Practicum Report. Dear Sir, I am pleased to submit my practicum report on Power Generation, Utilization and Communication System of Marine Vessel. As part of the requirement of the program, I worked with marine vessel electric and electronic equipments under Bangladesh Shipping Corporation. It was a challenging work, because in our country Bangladesh Shipping Corporation is the only government shipping organization which has several ocean going cargo vessels transporting import and export business world-wide. A lot of marine nautical and engineering experts are involved in the global transport activities. It was certainly a great opportunity for me to work on this area to gain theory and practice of the electrical and electronics appliances required in every life of the marine vessel. Although, many interruptions have been confronted while working I managed to overcome all sorts of problem in conducting data and information for this project. I put best of my effort to achieve my goal to make a pragmatic and useful research report. Thank you. Sincerely Yours,
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M. A. Kawsar (08305058)
This is to certify that Mohammad Abu Kawsar, student of IUBAT has been continuing his internship program with us from 13th May, 2012 to till today. The subject matter of the internship program is Power Generation, Utilization and Communication System of Marine Vessel.
During his internship he has been following instructions according to the satisfaction of the management. He was very keen to learn the lessons and enthusiastic in completing any assignment given to him time to time.
____________________
Engr. Md. Ahasan-ul-Karim Asst. General Manager (Marine Workshop) Bangladesh Shipping Corporation PABX: +88-031-716330-2, Ext.-104. E-mail: aukarim_2006@yahoo.com
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M. A. Kawsar (08305058)
Student's Declaration
This is to inform that the Practicum Report on Power Generation, Utilization and Communication System of Marine Vessel has only been prepared as a partial fulfillment of the Bachelor of Science in Electrical and Electronics Engineering (BSEEE) Program. I hereby declare that the project embodied in this report in the result of my own handwork and has not been submitted for another degree to another university.
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Acknowledgement
I would like to thank Professor Md. Alimullah Miyan, the honorable Vice Chancellor for giving me the opportunity to prepare my research report on the globally important shipping area. I am highly grateful to my faculty specialist Engr. Md. Abul Bashar, Course Coordinator of EEE department, Dr. Md. Aziz-ul-Huq, Faculty of EEE department, Engr. Sadia Sultana Likhan for their valuable guidance and inspiration for the development of this project. My special appreciation to Engr. Md. Ahasan-ul-Karim, AGM (Marine Workshop) of Bangladesh Shipping Corporation, Md. Mazidul Hoque, Chief Engineer and Md. Abdul Hakim, 4th Engr. of M.V. BANGLAR URMI for guiding me at workplace, my special gratitude to Capt. M. A. Rahim, master mariner for his generous recommendation for the onboard internship for this project.
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Table of Contents
Sl. No. Name Page
1. Introductory Part: 1.1 Origin of the report.............................................................................12 1.2 Objective.............................................................................12 1.3 Scope...........................................................................................12 1.4 Background.................................................................................13 1.5 Methodology...............................................................................13 1.6 Limitations..........................................................................14 2. Organizational Overview: 2.1 Profile of BSC...15 2.2 Mission of BSC.....15 2.3 Vision of BSC.......15 2.4 Objective of BSC..16 2.5 Future Plane of BSC.16 2.6 Fleet Profile of BSC..17 2.7 Services of BSC.....18
3. Hierarchy Level of Onboard Ships Personnel: 3.1 Onboard Ships organogram ...20 3.2 Hierarchy Level of Deck Department of Onboard Ship..21 2.3 Hierarchy Level of Engine Department of Onboard Ship...23 3.4 Hierarchy Level of Electrical Department of Onboard Ship....25 4. Overview of Ships Electric Power System: 4.1 Introduction..27 4.2 Electric Power Generation System of Onboard Ships..28 4.3 Automatic Voltage regulator34 4.4 How to Synchronize Generators of Onboard Ship? ..............................................37 4.5 Why are Transformer and Alternator Ratings in kVA on Ships? .........................40 4.6 Parallel Operation of Two Generators..41 4.7 Principles of Power Factor.......43 4.8 Automatic Power Factor Improvement Controller (APFIC)...47 4.9 Emergency Power System of Onboard Ship.....51 4.10 Power Distribution System of Onboard Ship...52 5. Overview of Ships Power Utilization:
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Battery Charging System of Onboard Ship.....53 Navigational Lights Used Onboard Ships.......56 Different Types of Alarms of Onboard Ships.....58 Single Phasing in Electrical Motors: Causes, effects, & protection methods.....60 Maintenance of Electrical Relay on Ships Electrical Circuit......63 How to Install Electronic Circuits on Ship? ........................................................65 Procedure for Starting Emergency Steering System of Ship......68 General Overview of Types of Pumps on Ship..70
5.9 The Basics of Air Compressor of Onboard Ship...72 5.10 Construction and Working of Ships Refrigeration Plant..74 5.11 How to Find an Earth Fault On board Ships?.....................................................76 5.12 How to Minimize the Risks of an Electrical Shock of Onboard Ship?.............79 6. Overview of Ships Communication System: 6.1 Overview of Radar.....80 6.2 Overview of LRIT.....85 6.3 Electronics Navigation................................................................................88 6.4 AIS Transponders.......................................................................................89 6.5 Marine VHF Radio....89 6.6 Ships Voyage Data Recorders (SVDR)....90 7. Conclusions: 8. Recommendations......91 9. References .92 9.1 Online resources92 9.2 Bibliography..92 10. Appendix.94 10.1 List of acronyms....94 10.2. Glossary.97 10.3 Photo/pictures/videos.100
List of Figures
Fig No. Fig 1. Fig 2. Fig 3. Fig. Fig. Fig. Fig. Fig. Fig. Fig. Figures Photo of Banglar Kallol Photo of Banglar Urmi Organogram of Onboard Ships Personnel A Ship Master/Captain on navigational operation A Ship Chief Officer on navigational operation A Chief Engineer working on ships control board A switchboard, fault detected in Banglar Urmi by a trainee E/Engineer 850 KVA Generator operated by a trainee Electrical Engineer in Banglar Urmi Magnetization of the rotor winding, Left: Brushed; Right: Brush-less magnetization Two Types of Rotor Construction: page 2 2 19 22 23 25 25 28 30 page 9
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(a) Cylindrical Type Rotor and (b) Salient Type Rotor 33 Fig. Over all Circuit of AVR for the Diesel Engine Type Synchronous Generator 35 Fig. AVR Design for the Diesel Engine Type Synchronous Generator 36 Fig. Circuit Diagram of Synchroscope Method 37 Fig. Circuit Diagram of Emergency Synchronizing Lamps Method 38 Fig. Two Generators Set in M.V. Banglar Kallol 41 Fig. Circuit Diagram of Generators Set in MV Banglar Kallol 42 Fig. Vector Diagram of Parallel Operation, Fig-4.6.2 Generators Governor Characteristic Fig-5.5.2 Location of Installation, where installed PCB, Fig-5.7.1 Steering Motor, Fig-5.7.2 Procedure of Steering Operation, Fig-5.8.1 Positive Displacement Pump, Fig-5.8.2 Dynamic pressure pumps, Fig-5.9.1 Main air compressor Fig-5.10.1 Refrigeration Plant Fig-5.11.1 Finding Earth Fault on 440V circuit, Ref. ABB Marine Fig-5.11.2 Earth Fault Detecting on 440V circuit, Ref. ABB Marine Fig-6.1.1 Commercial marine radar antenna, Ref. M.V. BANGLAR URMI Fig-6.1.2 An Electrical Engineer is operating the radar (Left), Display of Radar Screen (Right) Fig-6.1.3 Over all connection diagram of radar signal processing Fig-6.2.1 Data exchange system of LRIT, Ref. ABB Marine Fig-6.3.1 Eleectronics Navigation Fig-6.6.1 Location of SVDR
List of Table
No. Table page 17 36 Table 1 A fleet profile of BSC Table 2 Results of field voltage and field current when the input voltage fluctuation occurred
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Executive Summary
Ship power supply system consists of ship power plants and auxiliary systems. In accordance with the most popular classification, power plants can be classified by source of energy (coal, diesel, petrol, natural gas, hydropower, geothermal, solar, wind and nuclear, etc) or operational principle (steam, turbine, etc). The most commonly encountered type is diesel power plant. It is used in 90% of ships. In addition to high power, it has relatively small dimension which is very important at sea. Other plants (gas and steam turbine or nuclear plant) also have their own strong points and are used on various ships. Altogether, selection of optimum ship power plant depends on type, dimensions, proposed characteristics and conditions of operation of a vessel. Each system studied employed rotating machines that were built using HTS (high temperature superconductor) wires. The software enabled modeling of electrical systems with full transient details to study the dynamic response of the electric system over a wide frequency range. The default models and standard features available in online served all the requirements. A number of fault and load scenarios were studied. The goal of this simulation work was to develop a model for studying the dynamic behavior of the ships electrical system. This goal was successfully achieved. Recent advances in the development of all electric ships for the U.S. Navy indicate that the total power requirements on large surface ships could approach 100 MW. New technologies and techniques are emerging that manage the generation and utilization of the anticipated power level. As the power level and the number of critical electrical components on the ship increase, so does the complexity of analyzing the system. Traditionally, naval ships had relatively low electric power and simple electric systems, which could be analyzed using simple calculations. As a result, the experience in the application of advanced dynamic tools to analyze power systems of large combatant electric ships is limited. This report shows how a power system simulation tool could be used to study the ship electrical system dynamics.
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1. Introductory Part
1.1 Origin of the Report
This report on Power Generation, Utilization and Communication System of Marine Vessel is prepared by Mohammad Abu Kawsar for the Bachelor of Science in Electrical and Electronics Engineering program for the department of Electrical & Electronics Engineering under IUBAT (International University of Business Agriculture and Technology) as an integral part of the internship. He has done this practicum report based on onboard ships of Bangladesh Shipping Corporation, under the supervision of Engr. Md. Ahasan-ul-Karim, Assistant General Manager (BSC Marine Workshop), Saltgola, Chittagong.
1.2 Objectives
Broad Objective
The broad objective of the report has been made on Power Generation, Utilization and Communication System of onboard ships of Bangladesh Shipping Corporation.
Specific Objectives
The specific objectives of this report include: Studying on power generation system of marine vessels, Identifying the different types of problem which arise for power generation and utilizations, and Studying on communication system and electronic navigation of marine vessels.
1.3 Scope
Electrical installations are present in any ship for empowering of communication and navigation equipment, alarm and monitoring system, running of motors for pumps, fans or winches, high power installation for electric propulsion. Electric propulsion is an emerging area where various competence areas meet. Successful solutions for vessels with electric propulsion are found in environments where naval
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architects, hydrodynamic and propulsion engineers, and electrical engineering expertise cooperate under constructional, operational, and economical considerations.
1.4 Background
The concept of electric propulsion is not new; the idea originated more than 100 years ago. However, with the possibility to control electrical motors with variable speed in a large power range with compact, reliable and cost competitive solutions, the use of electrical propulsion has been emerged in new application areas.
Electric propulsion with gas turbine or diesel engine driven power generation is used in hundreds of ships of various types and in a large variety of configurations. Installed electric propulsion power in merchant marine vessels was the range of 6-7 GW (Giga Watt) in 2002, in addition to a substantial installation in both submarine and surface war ship applications. At present, electric propulsion is applied mainly in following type of ships: Cruise vessels, ferries, DP drilling vessels, thruster assisted moored floating production facilities, shuttle tankers, cable layers, pipe layers, icebreakers and other ice going vessels, supply vessels, and war ships. There is also a significant on-going research and evaluation of using electric propulsion in new vessel designs for existing and new application areas.
1.5 Methodology
Both primary and secondary data has been collected for the purpose of this report that is concentrated to on-board Ships of Bangladesh Shipping Corporation.
Primary Data
Primary data are collected from the ships while working on-board, books about marine power generation, the user manual handbook of Electrical equipment and personal meet to the host supervisor, Electricians of BSC Marine Workshop and engine room operation manuals.
Secondary Data
Secondary data has been collected from the online resources.
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1.6 Limitations
This report is also having some limitations as I didnt get a soft copy of datum or help from on-board mariners. I have seen that most marine officers and marine engineers are very overconfident and stubborn. They dont want to provide any information to internship candidates, like me, while working on-board ships. I had little chance to take photos and other information because the engine and control room is a restricted and sensitive area. As I was very new there, they didnt allow me the spontaneous access to all of the equipment and which prevents me from collecting sufficient information as I desired to.
2. Organizational Overview
2.1 Profile of Bangladesh Shipping Corporation
The Bangladesh Shipping Corporation, a state owned and managed public sector Corporation, is the largest ship owner in Bangladesh. It was established on 5th February 1972 under Presidents Order No. 10 of 1972 with the objectives of providing efficient, safe, reliable and economic shipping services to the local exporters, importers and business houses, to develop sustainable shipping and ancillary infrastructures in a sovereign nation which just became independent on 16th December 1971 after a nine month long liberation war and thereby reducing dependence on foreign flag vessels to stop drainage of hard earned foreign exchange from the national exchequer. BSC is managed by the managing director, directors, a secretary, a general manager, an assistant general manager and office staff headed by the shipping minister as ex officio chairman. The corporation did not have any ship at the beginning when it started working as agents for other shipping company. The Board of Directors for BSC is formed by the Hon'ble Minister for Shipping as its ex officio Chairman, Secretary, Joint Secretary, Finance Division, Ministry of Finance, Managing Director, Executive Director (Finance), Executive Director (Commercial) and Executive Director (Technical) of BSC as members.
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The head office of BSC is situated in Chittagong, Bangladesh with branch offices in Dhaka and Khulna. All of its offices are dealing in marketing and chartering ships. The marketing department takes care of maintaining the corporation's ships and the chartering department looks after the chartering ships, maintaining public relations and recruiting officers and staff. It maintains offices in Singapore and London. The corporation owned its first ship Banglar Doot in 1974. By 2001 it had 13 ships, including 2 oil tankers. It charters out its container ships and tankers and also charters in ships from other companies. The BSC has been playing a significant role in exporting and importing oil products, readymade garments, machinery and food stuff. The biggest vessel is considered to be Banglar Doot (carrying capacity 16,771MT) and Banglar Kakali (carrying capacity 16,764MT). The corporation has two dockyards one at Khulna and other at Chittagong where its ships are being maintained regularly.
To acquire, charter, hold or dispose of ships or crafts, To provide safe, reliable, efficient and economic shipping services,
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To promote any organization, in or outside Bangladesh, for the purpose of engaging in any activity falling within the function of the Corporation, or to associate with any such organization, To undertake the repairs, overhaul construction, reconditioning or assembly of ships, vessels and other vehicles, To assemble, manufacture, recondition, overhaul and repair machines, parts, accessories and instruments pertaining to ships, vessels and other vehicles, To establish institutes or make other arrangements for the instruction and training of persons engaged or likely to be engaged in any activities connected with or ancillary to shipping, To acquire, hold or dispose of any property, whether moveable or immovable, To be a profitable and commercially viable organization and contribute to the national economy by securing a reasonable share of the countrys total export and import through sea.
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6 7 8 9 10 11 12 13
M.V. Banglar Gourab M.V. Banglar Moni M.T. Banglar Jyoti M.V. Banglar Urmi M.T. Banglar Shourabh M.V. Banglar Doot M.V. Banglar Mookh M.V. Banglar Shikha
BV BV BV BV BV BV BV BV
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Conference BSCs sailing right has been sublet to an active Benjap Conference member Everett Orient Line.
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vessels calling Chittagong. BSC Marine Workshop not only provides repairing service to BSC vessels but also to local private vessels.
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Duties of Captain/Master
The captain is in overall command of a Merchant Ship and is responsible for the safety, efficiency and commercial feasibility of his ship. His duties are navigational at sea. While in ports he is responsible for cargo operations. He maintains orderliness and discipline in the ship. He ensures safety of officers crew and the cargo and assigns organizational duties for ship's operation, navigation and maintenance of the ship. He acts as the ship owner's representative with all outside parties. He implements the company's policies for operations and safety and the commercial instructions that may be given by the owners time to time. He is also the legal head of the ship.
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Fig 6 showing a Chief Engineer working on ships control board (marineinsight.com, 2012)
Duties of the chief engineer in both general and emergency conditions on the ship are:
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Chief engineer ensures that all the ships machinery and equipment are working in efficient manner in order to support safe navigation of the ship. Frequent inspections of equipment dealing with ship and personal safety must be carried out by him at regular interval of time.
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Fig. 7 showing a switchboard, fault detected in M. V. BANGLAR URMI by a trainee Electrical Engineer (Photo was taken while Mr. Kawsar working on board)
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He is responsible for maintenance of all the electrical motors on ship i.e. in engine room and on deck, He is in charge of maintenance of all switchboard including main switchboard and emergency switchboard, He is responsible for maintenance of fire detectors and fire alarm system, He has to maintain all the ships alarm system, He is responsible for the electronic system fitted onboard ship, He is responsible for the ships navigational lights and other navigational equipments, He is responsible for all the batteries that are connected to machineries onboard. It includes: Emergency batteries for alarm and lights, Batteries for emergency generator, Other batteries fitted onboard.
He is responsible for maintaining refrigeration unit in the engine room, He has to take care of air conditioning unit of the vessel, Electrical officer is responsible for maintaining refrigerated containers carried on container ship, He is responsible for cargo and engine room cranes electrical system. He has to carry out routine maintenance for main engine alarms and trips along with the chief engineer, During the time of maneuvering, he has to be present in the engine room along with other engineers to tackle any kind of electrical and other emergencies, Electrical officer can assist in watch keeping routines at desired time by the chief engineer, He has to assist ships engineer and deck officer in all kind of electrical problems.
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The design of power, propulsion and control systems for a vessel have undergone significant changes and advances over a relatively recent period of time. Because of the rapidly expanding capabilities of computers, microprocessors and communications networks, the integration of systems which were traditionally separate, stand alone systems is now not only feasible, but fast becoming industry standards. The increasing demand for redundant propulsion and Dynamic Positioning (DP) class 2 and class 3 vessels requires system redundancy with physical separation. The interconnections of the diverse systems on a vessel have become increasingly complex, making the design, engineering and building of a vessel a more integrated effort.
Merchant Ships use three phase power generated and distributed in an ungrounded delta configuration. Ungrounded systems are used to ensure continued operation of the electrical system despite the presence of a single phase ground. The voltages are generated at levels of 450 volts a.c. at 60 hertz. The most popular topology used in Marine electrical system is a ring configuration of the generators which provides more flexibility in terms of generation connection and system configuration. In this type of topology, any generator can provide power to any load. This feature is of great importance in order to ensure supply of power to vital loads if failure of an operating generating unit occurs.
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Fig. 8 showing the 850 KVA Generator operated by an Electrical Engineer in M. V. BANGLAR URMI (Photo was taken while Mr Kawsar working on board)
The generator consists of a stationary set of conductors wound in coils on an iron core. This is known as the stator. A rotating magnet called the rotor turns inside this stator producing magnetic field. This field cuts across the conductor, generating an induced EMF or electromagnetic force as the mechanical input causes the rotor to turn.
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The magnetic field is generated by induction (in a brushless alternator) and by a rotor winding energized by DC current through slip rings and brushes. Few points to be noted about power on board are:
AC, 3 phase power is preferred over DC as it gives more power for the same size. 3 phases is preferred over single phase as it draws more power and in the event of failure of one phase, other 2 can still work.
Prime Mover
The source for power is most often a generator set driven by a combustion engine which is fueled with diesel or heavy fuel oil. Occasionally one can find gas engines and also gas turbines, steam turbines or combined cycle turbines, especially for higher power levels, in light high-speed vessels, or where gas is a cheap alternative (e.g., waste product in oil production, boil-off in LNG carriers, etc.). In a diesel-electric propulsion system, the diesel engines are normally medium to high-speed engines, with lower weight and costs than similar rated low speed engines that are used for direct mechanical propulsion. Availability to the power plant is of high concern and in a diesel electric system with a number of diesel engines in a redundant network; this means high reliability but also sophisticated diagnostics and short repair times.
The combustion engines are continuously being developed for higher efficiency and reduced emissions, and at present, a medium speed diesel engine has a fuel consumption of less than 200g per produced kWh at the optimum operation point.
Moreover, the efficiency drops fast as the load becomes lower than 50% of MCR (Max Continuous Rating). At this working condition, the combustion is inefficient and with a high degree of soothing which increases the need for maintenance. In a diesel electric system with several diesel engines it is hence an aim to keep the diesel engines loaded at their optimum operating conditions by starting and stopping generator sets dependent on the load with an aim to keep the average loading of each diesel engine closest possible to its optimum load point.
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Generators
The majority of new buildings and all commercial vessels have an AC power generation plant with AC distribution. The generators are synchronous machines, with a magnetizing winding on the rotor carrying a DC current and a three-phase stator winding where the magnetic field from the rotor current induces a three-phase sinusoidal voltage when the rotor is rotated by the prime mover. The frequency f [Hz] of the induced voltages is proportional to the rotational speed n [RPM] and the pole number p in the synchronous machine:
A two-pole generator will give 60 Hz at 3600 RPM, a four-pole at 1800 RPM, and a six-pole at 1200 RPM, etc. 50 Hz is obtained at 3000 RPM, 1500 RPM, and 1000 RPM for two-pole, four-pole, and six-pole machines. A large medium speed engine will normally work at 720 RPM for 60 Hz network (10 pole generator) or 750 RPM for 50 Hz networks (8 pole generator). The DC current was earlier transferred to the magnetizing windings on the rotor by brushes and slip rings. Modern generators are equipped with brushless excitation for reduced maintenance and downtime, Fig. 4.2. The brush-less excitation machine is an inverse synchronous machine with DC magnetization of the stator and rotating three-phase windings and a rotating diode rectifier. The rectified current is then feeding the magnetization windings.
Fig - 9 Magnetization of the rotor winding, Left: Brushed; Right: Brush-less magnetization.
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The excitation is controlled by an automatic voltage regulator (AVR), which senses the terminal voltage of the generator and compares it with a reference value. Simplified, the controller has PID characteristics, with stationary limited integration effect that gives a voltage drop depending on the load of the generator. The voltage drop ensures equal distribution of reactive power in parallel-connected generators. According to most applicable regulations, the stationary voltage variation on the generator terminals shall not exceed 2.5% of nominal voltage. Also, the largest transient load variation shall not give voltage variation exceeding -15% or +20% of the nominal voltage unless other has been specified and accounted for in the overall system design. In order to obtain this transient requirement, the AVR is normally also equipped with a feed-forward control function based on measuring the stator current. In addition to the magnetizing winding, the rotor is also equipped with a damper winding which consists of axial copper bars threaded through the outer periphery of the rotor poles, and short circuited by a copper ring in both ends. The main purpose of this winding is to introduce an electromagnetic damping to the stator and rotor dynamics. A synchronous machine without damper winding is inherently without damping and would give large oscillations in frequency and load sharing for any variation in the load. The stationary, transient and sub-transient models are known from the theory of synchronous machines. Simplified one could say that the flux linkages in the damper winding, which are trapped and resist changes due to being short-circuited, characterize the sub-transient interval. This is observed as an apparent lower inductance in the generator, which gives a stiffer electric performance during quick load variations, and helps to reduce transient voltage variations and the voltage variations due to harmonic distortion in load currents. This effect is only contributing for dynamic variations faster than characterized by the sub-transient time constant such as the first period of motor start transients and transformer inrush, and for harmonic distorted load currents. Often, the generators are connected to a propulsion engines shaft, i.e. a shaft generator. The shaft generators are in some applications made for two-directional power flow, which means that it can be run as motor.
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This principle may be called a PTI-PTO concept (Power take-in Power take out). Shaft generators have the disadvantage of forcing the main propeller to work at fixed speed if the generator output shall have constant frequency. This will reduce the efficiency of the propeller in low load applications. Static converters may be installed to keep fixed frequency for variable speed.
Synchronous Alternator
Synchronous alternators are the main machines used for the generation of electrical energy. They are intended to supply electrical power to the final loads through transmission and distribution systems. Besides, without going into technical details, by acting on the excitation of alternators, it is possible to vary the value of the generated voltage and consequently to regulate the injections of reactive power into the network, so that the voltage profiles of the system can be improved and the losses due to joule effect along the lines can be reduced.
The rotor of the synchronous generator may be cylindrical or salient construction. The cylindrical type of rotor has one distributed winding and a uniform air gap.
These generators are driven by steam turbines and are designed for high speed 3000 or 1500 rpm (revolution per minute, two and four pole machines respectively) operation. The rotor of
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these generators has a relatively large axial length and small diameter to limit the centrifugal forces.
The salient type of rotor has concentrated windings on the poles and non-uniform air gaps. It has a relatively large numbers of poles, short axial length, and large diameters. The generators in hydroelectric power stations are driven by hydraulic turbines and they have salient pole rotor construction. The cylindrical and salient type rotors are shown in Figure (1). The rotor is also equipped with one or more short-circuited windings known as damper windings. The damper windings provide an additional stabilizing force for the machine during certain periods of operation. When a synchronous generator supplies electric power to a load, the armature current creates a magnetic flux wave in the air gap which rotates at synchronous speed. This flux reacts with the flux created by the field current, and electromagnetic torque results from the tendency of these two magnetic fields to align. In a generator this torque opposes rotation and mechanical torque must be applied from the prime mover to sustain rotation. As long as the stator field rotates at the same speed as the rotor and no current is induced in the damper windings. However, when the speed of the stator field and the rotor become different, currents are induced in the damper windings. Currents generated in the damper windings provide a counter torque. In this way the damper windings can keep the two speeds. Two types of rotor has been displayed in the following.
Fig 10. Two Types of Rotor Construction: (a) Cylindrical Type Rotor and (b) Salient Type Rotor (Ref. marineinsight.com, 2012)
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term automatic voltage regulator covers the apparatus used in the methods of obtaining a constant voltage. A voltage regulator is designed to automatically maintain a constant voltage level. A voltage regulator may be a simple "feed-forward" design or may include negative feedback control loops. It may use an electromechanical mechanism, or electronic components. Depending on the design, it may be used to regulate one or more AC or DC voltages. Electronic voltage regulators are found in devices such as computer power supplies where they stabilize the DC voltages used by the processor and other elements. In automobile alternators and central power station generator plants, voltage regulators control the output of the plant. In an electric power distribution system, voltage regulators may be installed at a substation or along distribution lines so that all customers receive steady voltage independent of how much power is drawn from the line.
When the mains supply voltage falls, Q2 produce negative current to the bridge circuit and the bridge circuit supplies positive current to the gate of SCR and the required current is fed to the field coil and the output voltage of the synchronous generator is increased.
When the output is 230V, the output positive current of the bridge is balanced with the output negative current of the Q1. When the main supply voltage raises, Q2 will give a little current is fed to the gate of SCR and the required field current is fed to the field coil and absorbs the required reactive power from the supply line.
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Fig 11. Over all Circuit of AVR for the Diesel Engine Type Synchronous Generator (Ref. marineinsight.com, 2012)
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Fig 12. AVR Design for the Diesel Engine Type Synchronous Generator
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Synchroscope Method
The synchroscope consists of a small motor with coils on the two poles connected across two phases. Lets say it is connected in red and yellow phases of the incoming machine and armature windings supplied from red and yellow phases from the switchboard bus bars.
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The bus bar circuit consists of an inductance and resistance connected in parallel. The inductor circuit has the delaying current effect by 90 degrees relative to current in resistance.
These dual currents are fed into the synchroscope with the help of slip rings to the armature windings which produces a rotating magnetic field.
The polarity of the poles will change alternatively in north/south direction with changes in red and yellow phases of the incoming machine.
The rotating field will react with the poles by turning the rotor either in clockwise or anticlockwise direction.
If the rotor is moving in clockwise direction this means that the incoming machine is running faster than the bus bar and slower when running in anticlockwise direction.
Generally, it is preferred to adjust the alternator speed slightly higher, which will move the pointer on synchroscope is in clockwise direction.
The breaker is closed just before the pointer reaches 12 o clock position, at which the incoming machine is in phase with the bus bar.
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Fig-4.4.2 Circuit Diagram of Emergency Synchronizing Lamps Method, (Ref. marineinsight.com, 2012)
The lamps are connected only in this manner because if they are connected across, the same phase lamps will go on and off together when the incoming machine is out of phase with the switchboard.
In this method as per the diagram the two lamps will be bright and one lamp will be dark when incoming machine is coming in phase with the bus bar.
The movement of these bright and dark lamps indicates whether the incoming machine is running faster or slower.
For e.g. there is a moment when lamp A will be dark and lamp B & C will be bright, similarly there will be instance when B is dark and others are bright and C is dark and other two are bright. This example indicates that machine is running fast and the movement of the lamps from dark and bright gives an clockwise movement
Clockwise movement indicates fast and anti clockwise direction indicates slow running of incoming generator.
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Amps Rating
The current flowing through the transformer can vary in power factor, from zero PF lead (pure capacitive load) to zero PF lag (Pure inductive load) and is decided by the load connected to the secondary. The conductor of the transformer winding is rated for a particular current beyond which it will exceed the temperature for which its insulation is rated irrespective of the load power factor.
Voltage Rating
The maximum voltage which the primary winding can be subjected to has also a maximum limit. If the applied voltage to the primary winding exceeds the maximum rated value, then this will cause magnetic saturation of the core leading to distorted output with higher iron losses. Thus considering both the above ratings, it is usual for transformers to be rated in VA. It can further be understood as product of voltage & Current. But this does not mean that one can apply a lower voltage and pass a higher current through the transformer contributing to the rated VA value. The VA value is bounded individually by the rated voltage and rated current. All electrical equipments in connection with generation, transmission, distribution of a.c. power such as alternators, transformers, switchgear, cables etc are rated on k VA basis. We know that, Cos = kW / k VA, or kVA = kW / Cos . It is evident from the above equation that the larger the Power factor, the smaller is the k VA requirement of the machinery. Therefore at low power factors, the K VA rating of the
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equipment has to be made more, making the equipment larger and expensive. Thus kVA rating is so important and it is assigned at the design stage itself.
The development of synchronizing power depends on the fact that the armature impedance is preponderating reactive. If it were not, the machines could not operate stably in parallel: for the circulating current Is would be almost in phase quadrature with the generated e.m.f.s, and would not contribute any power to slow the faster or speed up the slower machine.
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When both machines are equally loaded pn to an external circuit, the synchronizing power is developed in the same way as on no load, the effect being to reduce the load of the slower machine at the same time as that of the faster machine is increased.
The conditions are shown in Fig. 35, where I1, I2 are the equal load currents of the two machines before the occurrence of phase displacement, and I1, I2 are the currents as changed by the circulation of the synchronizing current Is.
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The argument above has been applied to identical machines. Actually, it is not essential for them to be identical, nor to have neither equal excitations nor power supplies. In general, the machines will have different synchronous impedance Zs1, Zs2; different e.m.f.s E1 and E2 and different speed regulations.
The governors of prime movers are usually arranged so that a reduction of the speed of the prime mover is necessary for the increase of the power developed. Unless the governor speed/load characteristics are identical the machines can never share the total load in
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accordance with their ratings. The governor characteristics take the form shown in Fig. 4.5.2. If the two are not the same, the load will be shared in accordance with the relative load values at the running speed, for synchronous machines must necessarily run at identical speeds.
Real power performs actual work such as heating a burner element or illuminating an incandescent bulb. Reactive power does not perform work but energizes magnetic fields in motor windings or power supplies which create inductive loads. Apparent power is the result of combining real power and reactive power. It measures the true load of an electrical distribution system. If real power and reactive power exist simultaneously, why can't we just add them together to get apparent power? The reason is that purely reactive current (inductive load) is ninety degrees out of phase with real current (resistive load). Thus, we use the power triangle vectors to graphically represent this 90 degree relationship.
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Another way to look at this relationship is to compare the sine waves, or oscillograms, of voltage and current for resistive and inductive loads. In a purely resistive load the current sine wave and voltage sine wave are in sync with one another. The PF in this case is 100 percent or unity.
Fig-4.7.2 Sine wave of Real Power & Reactive Power (Ref. Books and Hand Work)
In a purely inductive load the current sine wave lags 90 degrees behind the voltage sine wave. The PF in this case would be zero. In the real world there are no purely inductive loads because there is always some amount of work being done by the device even if it is only the generation of heat. On the other hand, purely resistive loads do exist in the real world such as a burner element or incandescent bulb. When energized they have a PF of unity.
Voltage is assumed to remain constant in this example. If power is to be maintained, current must go up when PF decreases. This increased requirement for current is where the electrical inefficiency occurs.
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Fig-4.7.3 Low Power Factor Affective Triangle (Ref. Books and Hand Work)
In the example on the left the PF was measured at 70 percent. If our goal is to produce 100 kilowatts of real power we find that 141 KVA are required.
The power triangle on the right shows a PF of 95 percent. In this instance only 105 KVA are required to produce the same amount of real power. Since voltage remains constant, the current must increase by 35 percent to deliver the desired power when the PF is at 70 percent.
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Fig-4.7.4 Power Factor Correction Triangle (Ref. Books and Hand Work)
If your home energy metering system can measure PF, take advantage of this information. Check the PF on the larger motors in your home such as HVAC compressors and fans or a pool pump if you have one. If it is below 80 percent you may want to consider power factor correction capacitors for these motors. Limit correction to only your larger motors as power factor correction capacitors can introduce additional harmonic currents into your electrical system.
Harmonics can interfere with power line carrier communications which may affect your home energy monitor system. Click here for more information about how PF and harmonics interrelate. Running motors with a higher PF has its benefits. Using more efficient power can lower operating temperatures which extends bearing and motor life. It also reduces the load on your transformer and decreases the amount of reactive currents circulating in your household wiring although you probably won't see any direct savings on your electric bill. This is because most residential utility rates only charge for kilowatt-hours (KWh), not kilovolt-amp hours (KVAh) nor do they apply a specific penalty for low power factor. Check the fine print on your power bill to be sure. This may change in the future as residential customers add more inductive loads with electronic power supplies and home automation equipment.
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The power factor cos is defined as the ratio between the active power and the apparent power:
Consequently, the power factor controller must permanently monitor the value of the power factor, which is used for calculating the reactive power component of the apparent power.
The power factor and the reactive power can be continuously calculated from the system voltages and currents. Based on the need for compensation at any given time, one to four capacitor banks can be switched on or off by the controller.
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Construction Diagram
The automatic power factor controller connection diagram is shown in Fig-4.7.1. The automatic power factor controller is consisting by capacitor bank, fuse, magnetic contactor, module case circuit breaker and power factor controlling Metter.
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Operation
The power factor controller features a manual and an automatic operation mode. At manual operation each capacitor bank can be switched on and off using the defined inputs of the function block. This means that pulse-type signals are to be used for switching on and off, which has to be considered in the configuration of the complete controller scheme. If a capacitor bank is switched on, a logical signal 1 will appear on the associated output. When this signal is switched off, the output will show a logical signal 0. To ensure that the controller is always informed of the switch status of the capacitor banks a check-back signal confirming the switch position must be fed back via the binary inputs. Fig-4.7.2 shows a configuration example for a power factor controller managing five capacitor banks.
Fig-4.8.2. The photo was taken from BSC marine workshop while changing damaged fuse
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Compensation of reactive power is only required when the power system is in its operational state. Therefore, the operability of the power factor controller can be made dependent on the level of the system voltage. For this reason, the power factor controller should always include an over voltage and under voltage function for monitoring the system voltage. If one of the voltage limit pick-up values, either over voltage or under voltage, is exceeded and the respective time delay has expired, all active capacitor banks will be switched off immediately.
Time Setting
When the auxiliary supply is switched on, the power factor controller is blocked for the initialization period and will not start operating until the initialization time has expired. The same initialization time starts when the system voltage is recovering after a power system fault, e.g. when the under voltage signal has been reset and the binary input DISCONNECT is inactive. The initialization time is preferably given a value longer than the set blocking time for the capacitor banks to discharge. If, during an ongoing power factor control sequence, a capacitor bank is switched on to compensate for the reactive power, transient phenomena will generally occur. This is why the calculation of the power factor control must be delayed until most of the transient phenomena have subsided. A dead time must be set for the power factor controller to bridge the transient condition of the system. Further switching of the capacitor group will not be enabled until the dead time has expired. However, a prerequisite for enabling switching of the capacitor group is that the concerned capacitor bank is fully discharged.
Setting Example
Two capacitor banks of 6.36 F each shall be applied to compensate the reactive power in a 10 kV power system. Consequently, each capacitor bank is able to compensate a reactive power of
, which equals the capacity of the smallest capacitor bank.
The maximum number of switching cycles shall be limited to 10,000, which is given by the CB ratings provided by the manufacturer of the circuit breaker. The related setting parameter can be seen in Fig-4.7.2.
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Rating of the emergency power supply should be made in such a way that it provides supply to the essential systems of the ship such as a) Steering gear system
d) Fire fighting system. e) f) Ships navigation lights and emergency lights. Communication and alarm system.
Emergency generator is normally located outside the machinery space of the ship. This is done mainly to avoid those emergency situations wherein access to the engine room is not
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possible. A switch board in the emergency generator room supplies power to different essential machinery.
Fig-4.10. Power Distribution Board (Ref. photo taken while working on board in M.V. Banglar Urmi)
A shipboard distribution system consists of different component for distribution and safe operation of the system. They are:
Ship Generator consisting of prime mover and alternator. Main switch board which is a metal enclosure taking power from the diesel generator and supplying it to different machinery.
Bus Bars which acts as a carrier and allow transfer of load from one point to another. Circuit breakers which act as a switch and in unsafe condition can be tripped to avoid breakdown and accidents. Fuses as safety device for machinery.
Transformers to step up or step down the voltage. When supply is to be given to the lighting system a step down transformer is used in the distribution system.
In a power distribution system, the voltage at which the system works is usually 440v. There are some large installations where the voltage is as high as 6600v.
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For smaller supply fuse and miniature circuit breakers are used. The distribution system is three wires and can be neutrally insulated or earthed.
Fig-5.1.1 A trainee Engineer is changing the acid mix water in battery room in the ship (Ref. The photo was taken from battery room while changing acid mix water)
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For converting ac into dc several components are required as shown in the circuit diagram above. First of all the ac is stepped down to the required voltage and then the AC is converted to DC with the help of rectifier system which changes sinusoidal wave of ac to dc system. The only problem in the above circuit is that there is no arrangement provided for maintaining the charge, and the usage of same circuit will lead to overcharging and reduction of the battery life. In order to avoid this, a slight modification is done in the same circuit and an arrangement is provided to maintain the charges at the terminals. Also an arrangement to connect automatically to low voltage dc system is provided in case of a power failure.
Fig-5.1.3 Connection diagram among battery, load and source (Ref. Hand work)
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In normal circumstances the battery is charged using the full charge circuit and once the battery is fully charged, the charges on the battery are maintained by the trickle charge circuit.
Fig-5.1.4 Charging board while fault detection (Ref. Photo was taken while Mr Kawsar is working in M.V. Banglar Urmi)
As it can be seen in the diagram, the batteries are in standby mode with the charging switches C closed and the load switches L open. The positions of these switches are held with the help of an electromagnetic coil against the spring tension. The electromagnetic coil gets its supply from the main power source available on the ship. As soon as there is a loss of main power, the electromagnetic coil loses its power and the batteries are connected to load switch L which gets disconnected from the charging switch C.
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Once the power is available from the main system, the batteries are connected back to the charging circuit again manually. Also there is a test switch provided to test the system as a part of the routine checks.
M. A. Kawsar (08305058)
Fig-5.2.1 Location of navigation lights, Ref. M.V. BANGLAR KALLOL (Left side photo)
Apart from these five mandatory navigation lights, two anchor lights are fitted forward and aft and are bright white in colour. These lights are operated from the navigational bridge of the ship. The power for the navigational lights is supplied from a separate distribution board which has no other supplies attached to it. This is done so that they cannot be put off by inadvertent operation of a wrong switch. For vessels of length more than 50 m, the visibility range of the mast head lights is 6 N.M and all the other lights should be visible from a distance of 3 N.M. To achieve such visibility special incandescent filament lamps are used and the normal power rating is of 65 KW. In some cases 60 KW and 40 KW rating lamps are also permitted. Due to the critical nature and essential safety requirement of navigational lights, they are fitted in duplex manner at each position. Two separate lamps or a lamp holder with dual fitting can also be used. It is also to be noted that each light is separately supplied, switched, fused and monitored from the navigational wheel house. The supply is usually of 220 V and is fed from essential service section of main switch board and from emergency switch when there is a power
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failure. A changeover switch on the navigation light panel in wheel house selects the main or standby power supply.
1)
General Alarm: The general alarm on the ship is recognized by 7 short ringing of bell
followed by a long ring or 7 short blasts on the ships horn followed by one long blast. The general alarm is sounded to make aware the crew on board that an emergency has occurred.
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2)
Fire Alarm: A fire alarm is sounded as continuous ringing of ships electrical bell or
continuous sounding of ships horn. 3) Man Overboard Alarm: When a man falls overboard, the ship internal alarm bell
sounds 3 long rings and ship whistle will blow 3 long blasts to notify the crew on board and the other ships in nearby vicinity. 4) Navigational Alarm: In the navigation bridge, most of the navigational equipments
and navigation lights are fitted with failure alarm. If any of these malfunctions, an alarm will be sounded in an alarm panel displaying which system is malfunctioning. 5) Machinery Space Alarm: The machinery in the engine room has various safety
devices and alarms fitted for safe operation. If any one of these malfunctions, a common engine room alarm is operated and the problem can be seen in the engine control room control panel which will display the alarm. 6) Machinery Space CO2 Alarm: The machinery space is fitted with CO2 fixed with fire
extinguishing system whose audible and visual alarm is entirely different from machinery space alarm and other alarm for easy reorganization. 7) Cargo Space CO2 Alarm: The cargo spaces of the ship are also fitted with fixed fire
fighting system which has a different alarm when operated. 8) Abandon Ship Alarm: When the emergency situation on board ship goes out of hands
and ship is no longer safe for crew on board ship. The master of the ship can give a verbal Abandon ship order, but this alarm is never given in ships bell or whistle. The general alarm is sounded and every body comes to the emergency muster station where the master or his substitute (chief Officer) gives a verbal order to abandon ship. 9) Ship Security Alarm System: Most of the ocean going vessels are fitted with security
alert alarm system, which is a silent alarm system sounded in a pirate attack emergency. This signal is connected with different coastal authorities all over the world via a global satellite system to inform about the piracy.
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5.4 Single Phasing in Electrical Motors: Causes, Effects, and Protection Methods
For proper working of any 3 phase induction motor it must be connected to a 3 phase alternating current (ac) power supply of rated voltage and load. Once these three phase motors are started they will continue to run even if one of the three phase supply lines gets disconnected. The loss of current through one of these phase supply is described as single phasing.
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Single Phasing is usually caused when:1) One of the three back up fuses blows (or fuse wire melts). 2) One of the contactor for motor is open circuited. 3) Single phasing might also be caused due to wrong setting of the protection devices provided on the motor. 4) Contactors are coated due to oxidation hence not conducting. 5) Relay contacts may be damage or broken.
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In this device all the three phases of the motor are fitted with an overload relay. If there is any increase in the value of the current then this relay activates automatically and the motor trips. This device works on the principle of electromagnetic effect produced due to the current. As the current value increases, the electromagnet in the coil also increases which pulls the relay and activates the trip relay and the motor is stopped. The time delay is provided in this system because during starting the motor draws a lot of current which can trip the motor. 2) Thermistors
Thermistors are small thermal devices which are used together with an electromagnetic overload relay. The thermistors are inserted in the three windings of the motor. Any increase in the current will cause heating in the windings, which is detected by the thermistors that send signals to the amplifier. The amplifier is connected to electromagnetic relay. As soon as a signal is received from thermistor about overheating, this amplifier increases the current value in the coil of electromagnetic relay which activates the trip and the motor stops or trips.
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3) Bi-metal strip
In this method the bi metallic strip is placed in such a way that it detects the overheating in the circuit. As soon as overheating is detected, this bimetallic strip tries to expand due to two different metal used and because they have different coefficient of expansion. The strip tries to bend towards the metal having high coefficient of expansion and finally completes the trip circuit and the motor trips.
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A ship engineer or electrical officer has to make sure that relay is efficiently in operation and all the maintenance is carried out on the same as per schedule or as per continuous monitoring. If during inspection, the relay is found out to be defective it must be replaced immediately with a spare one. A simple electromagnetic Relay is shown in the below diagram and it will get activated when the magnetic effect of the iron core is sufficiently increased by the excess or high current in the coil which will attract the iron armature held against the spring force to trip the circuit.
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Checks to be carried out on relay contacts for damage due to arcing. Polish the contact with emery paper to remove rust and deposits. Check the closing linkage for free movement. Check the continuity of the contacts with multimeter. There are arc chutes provided to quench the arcing. Check for burnout of the same. Check the tension of the spring. Open circuit and short circuit test to be performed on the coil by multimeter. Check the continuity of the trip circuit by multimeter. Check tightness of the supply terminals.
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It is very important to properly locate the installation of electronic components as they are prone to damage if there is excessive change in the surroundings. Important points to be kept in mind while installing electronic system:
The electronic circuits get affected by change in temperature or heat so component like transmitter should be installed in a place with good ventilation and with no gas or steam leakage.
Cable connecting the electronic component must be installed over perforated plates for good ventilation and should not lie on the hot surface.
The cable used must have proper insulation. Circuits like PCB have more chance of getting damaged when exposed to high temperature. Therefore, they are installed in Engine control room (ECR) and air conditioning is provided in the control room to maintain the temperature of electronic and electrical components.
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While installing the electronic component, drier or silica gel packets are used in the control box to avoid condensation of moisture over the circuit.
With moisture over the circuit due to humidity in the atmosphere, the electronic component will behave erratic.
The box or cabinet used to install electronic circuit must be properly secured with the surroundings to avoid vibration.
Vibration will cause loose or breaking of contacts. All the components are to be tightly fitted in the cabinet as else loose fitting may lead to vibration and hence breaking of contacts and components.
Electronic circuits component cable should not be in the vicinity of 440 v high tension cable. 440 v cable produce electromagnetic field which will interact with the signal of the electronic circuit and lead to wrong input or output.
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A situation can occur in which the remote control operation may fail to work and their can be a sudden loss of steering control from the bridge. This can be due to sudden power failure, any electrical fault in the system or the control system which includes faulty tele-motor or servo motor which is used for transferring the signal from bridge to the steering unit. To have control the steering of the ship at such emergency situation with manual measure from within the steering gear room, an emergency steering system is used.
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Procedure for Emergency Steering Operation The following points should be followed for emergency steering operation. - The procedure and diagram for operating emergency steering should be displayed in steering gear room and bridge. - Even in emergency situation we cannot turn the massive rudder by hand or any other means, and thats why a hydraulic motor is given a supply from the emergency generator directly through emergency switch board (SOLAS regulation). It should also be displayed in the steering room. Ensure a clear communication for emergency operation via VHF or ships telephone
system. - Normally a switch is given in the power supply panel of steering gear for tele motor; switch off the supply from the panel. - Change the mode of operation by selecting the switch for the motor which is supplied emergency power. - There is a safety pin at the manual operation helms wheel so that during normal operation the manual operation always remains in cut-off mode. Remove that pin.
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Types of Pumps
The pumps used on board are broadly classified into two types: (a) Positive Displacement Pump and (b) Dynamic pressure pumps (a) Positive Displacement Pump
Positive displacement pumps are self priming pumps and are normally used as priming devices.
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They consist of one or more chamber, depending upon the construction, and the chambers are alternatively filled and emptied.
The positive displacement pumps are normally used where the discharge rate is small to medium.
They are popularly used where the viscosity of the fluid is high. They are generally used to produce high pressure in the pumping system.
In dynamic pressure pump, during pumping action, tangential force is imparted which accelerates the fluid normally by rotation of impeller.
Some systems which contain dynamic pump may require positive displacement pump for priming.
They are normally used for moderate to high discharge rate. The pressure differential range for this type of pumps is in a range of low to moderate. They are popularly used in a system where low viscosity fluids are used.
These broad classification of pumps are further differentiates by their constructional properties and popularity of usage onboard ship;
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Reciprocating Pump Screw pump Gear pump Piston pump Ram type pump Vane pump
Centrifugal pumps Axial flow pumps Submersible pump Centrifugal-axial (mixed) pump.
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Main air compressor is used for supplying high pressurised air for starting of main and auxiliary engines. The pressurised air generated by the air compressor is stored in air storage bottle. These are high capacity compressors and the air pressure that is required from these compressors to start the main engine is 30 bars. Control air is also supplied from air bottle through a pressure reducing valve and a control air filter. Normally they are twice in number and can be more than that for redundancy.
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Topping up compressor Topping up compressor takes up the lead to cover up for the leakage in the system. This means that as soon as the air pressure in the system goes below a particular level, the topping up compressor replenished the system with pressurized air. Deck air compressor Deck air compressor is used for deck use and as service air compressor and might have a separate service air bottle for the same. These are lower capacity pressure compressors as pressure required for service air is in between the range of 6 to 8 bar. Emergency air compressor Emergency air compressor is used for starting auxiliary engine at the time of an emergency or when the main air compressor has failed for filling up the main air receiver. This type of compressor can be motor driven or engine driven. If motor driven, it should be supplied from emergency source of power.
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2. Condenser: Shell and tube type condenser is used to cool down the refrigerant in the system. 3. Receiver: The cooled refrigerant is supplied to the receiver, which is also used to drain out the refrigerant from the system for maintenance purpose. 4. Drier: The drier connected in the system consists of silica gel to remove any moisture from the refrigerant 5. Solenoids: Different solenoid valves are used to control the flow of refrigerant into the hold or room. Master solenoid is provided in the main line and other solenoid is present in all individual cargo hold or rooms. 6. Expansion valve: An Expansion valve regulates the refrigerants to maintain the correct hold or room temperature. 7. Evaporator unit: The evaporator unit act as a heat exchanger to cool down the hold or room area by transferring heat to the refrigerant. 8. Control unit: The control unit consist of different safety and operating circuits for safe operation of the refer plant.
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The compressor acting as a circulation pump for refrigerant has two safety cut-outs- Low pressure (LP) and High Pressure (HP) cut outs. When the pressure on the suction side drops below the set valve, the control unit stops the compressor and when the pressure on the discharge side shoots up, the compressor trips. LP or low pressure cut out is controlled automatically i.e. when the suction pressure drops, the compressor stops and when the suction pressure rises again, the control system starts the compressor. HP or high pressure cut out is provided with manually re-set The hot compressed liquid is passed to a receiver through a condenser to cool it down. The receiver can be used to collect the refrigerant when any major repair work has to be performed. The master solenoid is fitted after the receiver, which is controlled by the control unit. In case of sudden stoppage of compressor, the master solenoid also closes, avoiding the flooding of evaporator with refrigerant liquid. The room or hold solenoid and thermostatic valve regulate the flow of the refrigerant in to the room to maintain the temperature of the room. For this, the expansion valve is controlled by a diaphragm movement due to the pressure variation which is operated by the bulb sensor filled with expandable fluid fitted at the evaporator outlet. The thermostatic expansion valve supplies the correct amount of refrigerants to evaporators where the refrigerants takes up the heat from the room and boils off into vapours resulting in temperature drop for that room. This is how temperature is maintained in the refrigeration plant of the ship.
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Whenever there is an earth fault alarm, immediately inform to electrical officer (if he is on board). First action is to check the trueness of the alarm. Usually there will be a test button which when pressed, resets the alarm and rechecks the condition of the earth fault. If the ship is having IAS (Integrated Automation System), check on the computer in the list of events after which the alarm has activated. If IAS facility is not available, there is only one option of isolating each and every machinery in the 440 V circuit and check whether the earth fault indication returns back to normal.
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Isolation of all machinery, which operates on 440V, is not always possible. Certain critical equipment like steering gear and lubricating oil pumps cannot be isolated for when the ship is underway. However changeover can be done from running machinery to the standby one and thus the earth fault can be found.
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for abnormal sounds, variation in temperatures, and loose connections. 2) Ensure that all electrical connections are inside the panel box so that no one can touch them accidently. 3) In accommodation area multiple socket plugs shouldnt be used.
4) Turn off the breaker before starting any work on an electrical system. 5) Use ply card and notice board as much as possible to inform others about the ongoing
work to avoid accidental starts. 6) Double check the electrical tools like portable drills for any loose wires before attempting any job.
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Definition of Radar
Radar is an object-detection system which uses radio waves to determine the range, altitude, direction, or speed of objects. It can be used to detect aircraft, ships, spacecraft, guided missiles, motor vehicles, weather formations, and terrain. The radar dish or antenna transmits pulses of radio waves or microwaves which bounce off any object in their path. The object returns a tiny part of the wave's energy to a dish or antenna which is usually located at the same site as the transmitter. Radar was secretly developed by several nations before and during World War II. The term RADAR was coined in 1941 by the United States Navy as an acronym for Radio Detection And Ranging. The term radar has since entered English and other languages as the common noun radar, losing all capitalization.
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Applications of Radar
Marine radars are used to measure the bearing and distance of ships to prevent collision with other ships, to navigate, and to fix their position at sea when within range of shore or other fixed references such as islands, buoys, and lightships. In port or in harbour, vessel traffic service radar systems are used to monitor and regulate ship movements in busy waters. Police forces use radar guns to monitor vehicle speeds on the roads.
Principles of Radar
A radar system has a transmitter that emits radio waves called radar signals in predetermined directions. When these come into contact with an object they are usually reflected or scattered in many directions. Radar signals are reflected especially well by materials of considerable electrical conductivity especially by most metals, by seawater, by wet land, and by wetlands. Some of these make the use of radar altimeters possible. The radar signals that are reflected back towards the transmitter are the desirable ones that make radar work. If the object is moving either toward or away from the transmitter, there is a slight equivalent change in the frequency of the radio waves, caused by the Doppler Effect.
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Fig-6.1.2 An Electrical Engineer is operating a radar (Left), Display of Radar Screen (Right) (Ref. The photo was taken during operation in the ship)
The ship radar has a screen that displays all the objects that are present in the immediate range of the radar. Since all the objects are clearly visible on the screen, navigating and monitoring the position of the ship becomes really feasible The operation of the marine radars can be explained as follows:
There is an antenna on the top of the radar that continuously rotates and flashes. The flashes actually are frequency beams that are transmitted from the radar to find out whether there any objects present in the path of the ship.
The frequency and the time taken by the flashes to return (reflections) to the radar receiver of the ship helps to find out whether the route of the boat can be continued with or not.
On the display screen, the reflections can be seen so that identifying the actual distance of the objects can be even easier.
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Fig-6.1.3 Over all connection diagram of radar signal processing (Ref. ABB Marine from Online)
One way to measure the distance to an object is to transmit a short pulse of radio signal (electromagnetic radiation) and measure the time it takes for the reflection to return. The distance is one-half the product of the round trip time (because the signal has to travel to the target and then back to the receiver) and the speed of the signal. Since radio waves travel at the speed of light, accurate distance measurement requires high-performance electronics. In most cases, the receiver does not detect the return while the signal is being transmitted. Through the use of a duplexer, the radar switches between transmitting and receiving at a predetermined rate. A similar effect imposes a maximum range as well. In order to maximize range, longer times between pulses should be used, referred to as a pulse repetition time, or its reciprocal, pulse repetition frequency.
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These two effects tend to be at odds with each other, and it is not easy to combine both good short range and good long range in single radar. This is because the short pulses needed for a good minimum range broadcast have less total energy, making the returns much smaller and the target harder to detect. This could be offset by using more pulses, but this would shorten the maximum range. So, each radar is uses a particular type of signal. Long-range radars tend to use long pulses with long delays between them, and short range radars use smaller pulses with less time between them. As electronics have improved many types of radar now can change their pulse repetition frequency, thereby changing their range. The newest radars fire two pulses during one cell, one for short range (10 km /6.2 miles) and a separate signal for longer ranges (100 km /62 miles).
Advantages of Radar
With the help of ship radar, accidents can be prevented in the oceanic area. However, even while the ships are docked in the port, with the help of these radars, the coast guard and the other authorities can use them to monitor the traffic in the small radar range. The most important point about marine radars is that the screens used to view the position of the objects are either LED screens or monochrome screens. With such perfect screens, the clarity of the objects is highlighted even further. Also since these screens are water-proof there is no threat of interruption to the ship radar system in times of rough weather. The tracking ship system has further been developed to include even boats. This means that even boat owners can be assured of their vessels safety while on the water. One major advantage of the marine radars is that the power and electricity consumption by them is far too less. This means that the marine radars are not just user-friendly but also help the ship owner to regulate the cost of power and electricity. Radar has been a major instrument to help marine navigation since the past six decades. Over the years, the radar technology has developed to include not just aircrafts but ships as well. Marine travel and safety, thus has become very feasible.
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Applications of LRIT
The LRIT system consists of the ship borne, LRIT information transmitting equipment, the Communication Service Provider(s), the Application Service Provider(s), the LRIT Data Centre(s), including any related Vessel Monitoring System(s), the LRIT Data Distribution Plan and the International LRIT Data Exchange. Certain aspects of the performance of the LRIT system are reviewed or audited by the LRIT Coordinator acting on behalf of all SOLAS Contracting Governments. LRIT information is provided to Contracting Governments to the 1974 SOLAS Convention and Search and rescue services entitled to receive the information, upon request, through a system of National, Regional and Cooperative LRIT Data Centres using the International LRIT Data Exchange.
Each Administration should provide to the LRIT Data Centre it has selected, a list of the ships entitled to fly its flag, which are required to transmit LRIT information, together with other salient details and should update, without undue delay, such lists as and when changes occur. Ships should only transmit the LRIT information to the LRIT Data Centre selected by their Administration.
Principles of LRIT
The LRIT system involves a request and response process, with various components linked together. Ship LRIT equipment must be capable of being configured to transmit information
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as an Automatic Position Report (APR). The APR includes the identity of the ship, the position of the ship and the date and time of the position report.
In addition, the equipment must be able to respond to poll requests for an on-demand position report and be able to immediately respond to instructions to modify the APR interval to a frequency of a maximum of one report every 15 minutes. The equipment requirement may be met through existing GMDSS Inmarsat equipment, or it may be necessary to install equipment designed to be LRIT compliant testing has been designed to ensure whatever equipment is used will work within the overall LRIT system. Ship owners should be aware of the Application Service Provider (ASP) that their flag has recognized or authorized to undertake testing.
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from vessels operating under their flag, vessels seeking entry to a port within their territory, or vessels operating in proximity to the States coastline. There are two aspects to LRIT: 1) The reporting aspect where vessels to which LRIT applies report their identity and position, with a date/time stamp, every six hours (four times per day). 2) The receiving aspect where coastal States can purchase reports when vessels are within 1,000 nautical miles, or where port States can purchase reports when vessels seek entry to a port at a pre-determined distance or time from that port (up to 96 hours pre-entry).
Put in simple terms, LRIT is a collection and distribution system for basic information on vessels, and applies to the following ships engaged on international voyages:
All passenger ships including high speed craft; Cargo ships, including high speed craft of 300 gross tonnage and above; and Mobile off shore drilling units.
Ships operating exclusively in GMDSS Sea Area A1 and fitted with an Automatic Identification System (AIS) are exempt from LRIT requirements, while ships operating in Sea Areas A2, A3 and A4 are required to be fitted with a system to automatically transmit LRIT information in accordance with SOLAS Regulations1. Vessels limited to domestic voyages for example coastal trading vessels that only travel between Australian ports, do not reflect the definition of International Voyage and are not required to report to LRIT. However, if a vessel that normally does coastal trading proceeds to an international port for any reason, including dry dock, they will need to either fully comply with the LRIT requirements or apply for an exemption for the duration of the international voyage.
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The aim is to develop a strategic vision for e-navigation, to integrate existing and new navigational tools, in particular electronic tools, in an all-embracing system that will contribute to enhanced navigational safety (with all the positive repercussions this will have on maritime safety overall and environmental protection) while simultaneously reducing the burden on the navigator. As the basic technology for such an innovative step is already available, the challenge lies in ensuring the availability of all the other components of the system, including electronic navigational charts, and in using it effectively in order to simplify, to the benefit of the mariner, the display of the occasional local navigational environment. E-navigation would thus incorporate new technologies in a structured way and ensure that their use is compliant with the various navigational communication technologies and services that are already available, providing an overarching, accurate, secure and costeffective system with the potential to provide global coverage for ships of all sizes.
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Attention should be paid to the location and installation of different antennas in order to obtain the best possible efficiency. Special attention should be paid to the installation of mandatory antennas like the AIS antennas.
Location of the mandatory AIS VHF antenna should be carefully considered. Digital communication is more sensitive than analogue/voice communication to interference created by reflections in obstructions like masts and booms. It may be necessary to relocate the VHF radiotelephone antenna to minimize interference effects.
Marine VHF radio is used by all large ships and most seagoing small craft to summon rescue services and communicate with harbors, locks, bridges and marinas. A marine VHF set combines a transmitter and receiver and only operates on standard, international frequencies specified for marine use.
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Performance standards for VDRs were adopted in 1997 and give details on data to be recorded and VDR specifications. They state that the VDR should continuously maintain sequential records of pre-selected data items relating to status and output of the ship's equipment and command and control of the ship. The VDR should be installed in a protective capsule that is brightly coloured and fitted with an appropriate device to aid location. It should be entirely automatic in normal operation. Recovery of the VDR information should be undertaken as soon as possible after an accident in order to best preserve the relevant evidence for use by both the accident investigators and the ship owner. It has recently been reported by some marine incident investigators that some ships crews are not sufficiently well familiarised with the recording system of the VDR, and consequently the information in some cases was not saved, and was then overwritten or the copy was damaged.
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7. Conclusions
This report discussed a new automated intelligent reconfiguration/restoration system for shipboard electrical systems. The system automatically assesses a shipboard power system's fault conditions for damage, identifies catastrophic failure, localizes the affected cables and loads, and then reconfigures and restores power to vital loads and as many of the remaining loads as possible. This new technique makes the system more reliable in providing continuous electric supply and reduces the manpower required to operate the system under faulted conditions. This Report contains the power generation, communication system and Troubleshooting of different types of equipment in ships engine room. During four months of my practicum session, I have learned practical knowledge about how to power generate in marine vessels and how to communicate between ships and shore. I am fortunate enough for getting the opportunity of doing my internship in well developed organization. During the internship period I have got warm co-operation from all personnel involved from operational, management and administration. Finally I would like to thank all of them.
8.
Recommendations
After enough hard working with ship electrical and electronics systems and adequate research on this discipline and thorough knowledge of ship electrical and electronics and their appropriate utilization, the following recommendations can be undertaken with respect to: There is a great chance for the electrical engineering student to work with marine vessel. As there are so many sophisticated and modern electrical equipments in the marine vessel, student can learn a lot and can be an expert in specific area. The knowledge on marine vessel can help them to get marine associated job. Power loss of the different motor or generator can be reduced by close inspection in marine vessel. Fault of the different electrical machine can be identified by testing them time to time. The knowledge on vessels complex electrical system will help a
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person to understand similar electrical system easily. There is a great chance for an electrical engineer to develop his skill and expertise. Beside engineering experience, there is an opportunity of learning vessels sailing and international roaming. There is an immense scope of sharing engineering views and ideas with the engineers of different countries. There is a great opportunity to strengthen the basic electrical knowledge. Getting a chance of a trainee electrical engineer, it is possible to gain work in the same field and can be further improved the skill, knowledge and expertise in this area to expand the electrical and electronics engineering field in the global context.
9.
References
9.1
[1]. [2]. [3]. [4]. [5]. [6]. [7]. [8]. [9]. [10]. [11]. [12]. [13].
Online sources
www.bsc.gov.bd www.marineinsight.com www.abb.com/marine www.imo.org www.google.com www.answer.com www.wikipedia.com www.woodward.com/power www.iacs.org.uk www.hse.gov.uk http://www.need.org/needpdf/infobook_activities/PriInfo/SourcesP.pdf http://www.shipspotting.com/gallery/photo.php?lid=1282183 http://www.banglapedia.org/httpdocs/HT/B_0248.HTM
9.2
[1]. [2].
Bibliography
Adnanes, A.K (2003), Maritime Electrical Installations and Diesel Electric Propulsion, Tutorial Report/Textbook, ABB Marine AS, Oslo, Norway Adnanes, A.K (2004) Maritime Electrical Installations Lecture Slides, Marine Control Systems, Marine Cybernetics, Department of Marine Technology, NTNU, Trondheim, Norway,
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[3].
Adnanes, A.K., Srensen, A.J and Hackman, T (1997), Essential Characteristics of Electrical Propulsion and Thruster Drives in DP Vessels, DYNAMIC POSITIONING CONFERENCE Banglapedia National Encyclopedia of Bangladesh. Direct and Alternating Current Machinery- Rosenblatt Friedman Daniels, A.R. (1985). Introduction to Electrical Machines. Macmillan. ISBN 0-333-19627 Flanagan, W (1993). Handbook of Transformer Design and Applications. McGraw-Hill. ISBN 0-0702-1291-0. Gottlieb, I (1998). Practical Transformer Handbook. Elsevier. ISBN 0-75063992-X. Harlow, James (2004). Electric Power Transformer Engineering. CRC Press. ISBN 0-8493-1704-5. Heathcote, M (1998). J & P Transformer Book, Twelfth edition. Newnes. ISBN 0-7506-1158-8. Hindmarsh, J (1977). Electrical Machines and their Applications, 4th edition. Exeter: Pergammon. ISBN 0-08-030573-3. IACS (2004), Requirements Concerning Machinery Installation, International Association of Classification Societies, Introduction to Electrical Engineering- V.K. Mehta Kulkarni, S.V. & Khaparde, S.A. (2004). Transformer Engineering: design and practice. CRC Press. ISBN 0-8247-5653-3. Marine Electrical Equipment and Practice- H.D.McGeorge, C.Eng.,F.I.Mar.E. May, J.J and Foss H (2000), Power Management System for the "Deepwater Horizon" a Dynamically Positioned All Weather Semisubmersible, Dynamic Positioning Conference, Practical Marine Electrical Knowledge- D. T. Hall. Marine Electrotechnology and Electronics- Vikram Gokhala, N. Nanda. Marine Electrical Practice- G.O. Watson McLaren, P (1984). Elementary Electric Power and Machines. Ellis Horwood. ISBN 0-4702-0057-X. McLyman, C.W (2004). Transformer and Inductor Design Handbook. CRC. ISBN 0-8247-5393-3. Pansini, A (1999). Electrical Transformers and Power Equipment. CRC Press. p. 23. ISBN 0-8817-3311-3. Power Plant Engineering- G.R. Nagpal Principles of Power system- V.K.Mehta, Pohit Mehta. Ryan, H.M. (2004). High Voltage Engineering and Testing. CRC Press. ISBN 0-8529-6775
[4]. [5]. [6]. [7]. [8]. [9]. [10]. [11]. [12]. [13]. [14]. [15]. [16].
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Say, M.G. (1983). Alternating Current Machines, Fifth Edition. London: Pitman. ISBN 0-273-01969-4. Theraja, B.L. and Theraja, A.K (undated). Text Book of Electrical Technology Winders, J (2002). Power Transformer Principles and Applications. CRC. ISBN 0-8247-0766-4, Woodward Co (2004), Governing Fundamentals and Power Management.
10. Appendix
10.1 List of Acronyms/Abbreviations used in the report
AC AIS AMSA ASP AVR BMA BMTI BSC BSFC CSP CT DB DC DDP DP EFA FAT FIRE FPFF GISIS Alternating Current Automatic Identification System Australian Maritime Safety Authority Application Service Provider Automatic Voltage Regulator Bangladesh Marine Academy Bangladesh Maritime Training Institute Bangladesh Shipping Corporation Break Specific Fuel Consumption Communication Service Provider Current Transformer Distribution Board Direct Current Data Distribution Plan Dynamic Positioning Elementary First Aid Factory Acceptance Test Find Inform Restricted Extinguish Fire Prevention & Fire Fighting Global Integrated Shipping Information System
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GMDSS HP HT HVAC HVCB HVDC HVPS IAPH IDC IDE IIMT IMO IMSO IP ISM ISPS ISSC KVA KVAR KW KWH LES LF LRIT LT LVCB MCB MCCB MDB MIST
Global Maritime Distress and Safety System Horse Power High Tension High Voltage Alternating Current High Voltage Circuit Breakers High Voltage Direct Current High Voltage Power Supply International Association of Ports & Harbors International Data Centre International Data Exchange International Institute of Maritime Technology International Maritime Organisation International Mobile Satellite Organization Internet Protocol International Safety Management International Ship and Port Facility Security International Ship Security Certificate Kilo Volt Ampere Kilo Volt Ampere Reactance Kilo Watts Kilo Watts Hour Land Earth Station Low Frequency Long Range Identification and Tracking Low Tension Low Voltage Circuit Breakers Miniature Circuit Breaker Molded Case Circuit Breaker Main Distribution Board Maritime Institute of Science and Technology
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MMSI MV MVCB MW NMI PF PFIP PKI PLC PMMC PMS PSSR PST PT RADAR RCA RFP RPM SAR SMC SMS SOAP SOLAS STCW SVDR UPS VMS VPN WS
Maritime Mobile Service Identity Motor Vessel Medium Voltage Circuit Breakers Mega Watts National Maritime Institution Power Factor Power Factor Improvement Plant Public Key Infrastructure Programmable Logic Controller Permanent Magnet Moving Coil Power Management System Personal Safety & Social Responsibilities Personal Survival Techniques Potential Transformer Radio Detection and Ranging Redundancy and Criticality Assessment Request for Proposal Revolution Per Minute Search and Rescue Safety Management Certificate Safety Management System Simple Object Access Protocol International Convention for the Safety of Life at Sea Standard Training of Certification and Watch keeping for Seafarer Ships Voyage Data Recorder Uninterruptible Power Supply Vessel Monitoring System Virtual Private Network Web Service
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WWW
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Rated Power - The total of the Volts and Amps derived from all the secondary windings. Resonance - A condition of an AC circuit in which capacitive and inductive reactance interact, resulting in maximum or minimum circuit impedance. Secondary Winding - On the load or output side, the connected transformer winding; Sudden Pressure Relay - Pressure switch device which detaches the transformer from line. Voltage - The measurement of the amount of force on a unit charge because of the surrounding charges. Voltage Taps - Supplemental connections to a winding which permit varying voltages from the same winding; typically utilized on the primary winding to permit the transformer to be used in different countries with varying line voltages Distributed Generation Facility - A facility for the generation of electricity with a capacity of no more than 15 megawatts that is located near the point where the electricity will be used or is in a location that will support the functioning of the electric power distribution grid. Distribution Feeder/Line - An electric line from an LDC substation or other supply point to customers that is operated at 50 kV or less, or as determined by the LDC. Arc Voltage - The voltage that appears across the contacts of circuit breaker during the arcing period is known as arc voltage. Its value is low except for the current zero, at current zero the arc voltage rises rapidly to peak value. It tends to maintain the current flow in the form of arc. Restriking Voltage - Its the transient voltage that appears across the contacts at or near current zero during arcing Period. This voltage is caused by rapid distribution of energy between magnetic and electric fields associated with plants and transmission lines of the system. Current interruption depends on this voltage. If the restriking voltage raises more rapidly than dielectric strength of medium arc persists for another half cycle else arc will fail to restrike. Faradays Law of Electromagnetic Induction - The Revolutionary law so called faradays lay of electromagnetic induction can be stated as below: Faraday's Law states that the induced
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electromotive force in a closed loop of wire is directly proportional to the time rate of change of magnetic flux through the loop i.e.,
e d dt
Or e n
d dt
Where n is the number of loop. RMS value electromagnetic force depends on the loop. This law is most significant because based on this law we are now producing electrical power to run industrial wheel. Ohms Law - The current (I) flowing through a conductor is direct proportional to the potential difference (V) across its ends provided the physical conditions (Temperature, Strain, etc) do not change i.e.,
I V
Or
V R Constant I
Where R is a constant of proportionality and is called resistances, which always oppose the flow of current. Voltage - Just like mechanical pressure (P) voltage is also called electrical pressure (V). This pressure is used to move loosely attracted electron to the outermost shell of a conductive material. Current - In effect if electric potential (V) the flow of charge in a definite direction of a close loop is called electric current (I). Power - The power of an electric appliance is the rate at which electric energy is converted into other forms of energy (e.g. heat, e.t.c).
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10.3 Charts/Photos/Pictures/Videos
Fig showing M.V. Banglar Urmi anchored in the sea (Source: Shipspotting, 2012)
Fig showing the ministry of shipping and its associated organizations (Ref. Mercantile Marine Department, 2012)
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