M65-C COMPETITION

65cc - 2 stroke - 6 speed - liquid cooled

Opdateret
10-06-2006 pec

LUKS CENTRAL-LAGER
Tlf 62 21 95 09 -- E:Mail.. luks@adr.dk www.luks.dk
Side 1 af 33

LUKS

MOTOR

65 cc

ENGINE CYLINDER

Two-Stroke Single Cylinder Light alloy with nickel silicon carbide plated liner with7 scavenge ports plus double exhaust scavenge ports By 4 blade fiber carbon reed valve in engine block 44,50 mm 41,75 mm 64,93 cc 15,5 +/- 0,5:1 16,7 Hp (12,3 kW) at 12500 rpm 15,2 Hp (11,2 kW) at 12500 rpm 9,8 Nm at 12000 rpm 15000 rpm Liquid cooled forced circulation by pump DellOrto PHBL 24 with manual starter by lever Petrol with + 2% oil mixture sinthetic (Castrol TTS) Electronic magnetic flywheel with internal rotor D 36mm and microprocessor ignition timing management.External ignition coil. Ignition advance 33 +/- 2 a 4000 rpm By kick starter (backwards kick) Multiple disk type in oil bath 6 speed With helical gears Ratio sprocket/crown Z 21/74 = 3,524 1. speed = 11/40=3,636 2. speed = 15/37=2,466 3. speed = 18/34=1,889 4. speed = 20/30=1,50 5. speed = 23/28=1,217 6. speed = 25/27=1,08

INTAKE DISTRIBUTION BORE STROKE DISPLACEMENT COMPRESSION RATIO MAX POWER CRANKSHAFT MAX POWER WHEEL MAX TORQUE CRANKSHAFT MAX RPM COOLING CARBURATOR LUBRIFICATION IGNITION

STARTER CLUTCH TRANSMISSION TYPE PRIMARY TRANSMISSION

SECONDARY TRANSMISSION CHAIN ALIGNMENT SPARK PLUG FUEL LUBRIFICATION OIL TYPE OIL TYPE DRY WEIGHT OIL CAPACITY TRANSMISSION

By chain x 3/16 roll 8,51mm (chain sprocket Z12 or Z13) 86 mm Champion C53 / NGK B105EGV M14x1,25 EURO unleaded NC 623-02 R.O.N. 95 CASTROL TTS AGIP 2T or CASTROL 2T - TTS 13,2 kg 0,44 kg tipe SAE 15W/40

Side 2
Side 2 af 33

ENGINE TYPE: M65-C Competition Liquid Cooled POWER - TORQUE - CONSUMPTION

Max power at crankshaft : 12.3 kW ( = 16.7 Hp ) ) Max torque at crankshaft : 9.80 Nm
POWER & TORQUE CURVES AT CRANKSHAFT - ENGINE 65-C (**)
()

18 17 16 15 Power [Hp] Torque [Nm] 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000

Engine RPM [rpm ]

Pow er Torque Consum ption

The indicated performance values are to be considered as minimum values registrated according to MORINI FRANCO MOTORI S.p.A. standard specification RS140.

The engine has been tested mounted with MORINI FRANCO MOTORI accessories and the registrated power, torque and consumption curves can therefore divert relatively dipending on the influence from using specific customized accesories. (especially air filter box and exhaust system)

RADIATOR -Suggested radiator surface > 2,5 dm2 (not screened) -Thermostat temperature operation range: 50 - 65 AIR FILTER BOX -Sponge filter element saturated with 2-T oil, filter surface S = 2 dm2 -Air entrance chamber volume V1 > 1,5 dm3 -Air exit chamber volume V2 > 1,0 dm3

EXHAUST SYSTEM-

Enclosed drawing of suggested exhaust system

Side 3 Side 3 af 33

LUKS

MOTOR

65 cc UDSTDNINGS DATA

Side 4
Side 4 af 33

LUKS

MOTOR

65 cc
MOTOR

65cc

UDSTDNING Mdl : code 0105

Udstdning 65cc -6M CRM.srl

Tavle
Udstdning

Side 5
Side 5 af 33

LUKS

MOTOR

65 cc
MOTOR

65cc

MOTOR BLOKKE
CRANCKCASE

Tavle A

Side 6
Side 6 af 33

LUKS

MOTOR 65cc

MOTOR

65 cc

MOTOR BLOKKE
CRANCKCASE

Tavle A

Fig. No.

Code

Qty.

Description
CLUTCH COVER GASKET CYLINDER HEAD NUT FLAT WASHER OIL DRAIN SEAL SCREW TE 8X10

A.01 A.02 A.03 A.06 A.07 A.13 A.14 A.15 A.19 A.20 A.21 A.22 A.24 A.25 A.26 A.27 A.28 A.29 A.30 A.31 A.32

16-4219 13-1024 25-4165 16-4222 29-4132 25-4135 29-1992 29-1991 12-0719 16-7026 77-3307 23-1099 13-6148 26-0538 26-0660 25-4276 26-8279 25-4275 29-6174 13-1043 25-4238

1 4 4 1 1 12 3 2 1 4 4 1 1 1 1 2 2 1 1 1 4

FLAT WASHER 6X11X1 SCREW TCE 6X55

SCREW TCE 6X50 CASING COMPLET FM 65cc CRANKCASE-COVER COUPLING CYLINDER FIX.STUD BOLT GEAR STOPPER LEVER PIN SPACER FM 65cc SET OF SEAL SET OF GASKETS SPRING WASHER D 8,4X32X2 SILENT BLOCK REAR MOUNT 65cc

RONDELLE PLATE UNI 6592 INOX SCREW DIN 982 INOX FLANGED SELF-LOCKING NUT SPRING WASHER

Side 7
Side 7 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

CRANKSHAFT

KRUMTAP

Tavle B

Side 8
Side 8 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

CRANKSHAFT

KRUMTAP

Tavle B

Fig. No.

Code

Qty.

Description
CAGE KBK 12X15X15 CONNECTING ROD COMPLETE 65cc FLYWHEEL KEY BEARING C5H TN9 DRIVE SHAFT SEAL CRANKSHAFT FM 65CC COMPLETE WASHER, CLUTCH CASING CLUTCH DRIVE SHAFT SEAL 17X40X12

B.01 B.03 B.04 B.05 B.06 B.07 B.08 B.09

16-1024 11-0049 12-7025 12-6078 10-6041 10-0193 25-4126 10-6040

1 1 1 2 1 1 1 1

Side 9
Side 9 af 33

LUKS

MOTOR 65cc CYLINDER TOP- STEMPEL

CYLINDER HEAD - PISTON

MOTOR 65 cc

Tavle C

Side 10
Side 10 af 33

LUKS

MOTOR 65cc CYLINDER TOP STEMPEL

CYLINDER HEAD - PISTON

MOTOR 65 cc

Tavle C

Fig. No.

Code

Qyy.

Description
FLAT WASHER CYLINDER HEAD NUT WATER DRAIN SCREW, TE 8X10 DISCHARGE GASKET SPARK PLUGS CHAMPION C55

C.01 C.02 C.03 C.04 C.05 C.07 C.08 C.10 C.11 C.12

25-4165 13-1024 29-6066 16-4175 12-7348 27-5096 10-7028 16-4315 23-5041 16-4316 16-4317 16-4318

4 4 1 1 1 1 1 1 4 1 1 1 2 1 1 1 1 2 2 1 1 2 4

65cc HEAD-CYLINDER SEAL HEAD GASKET 65cc HEAD+CYLINDER STUD BOLT CYLINDER BASE GASKET 0,3 CYLINDER BASE GASKET 0,4 CYLINDER BASE GASKET 0,5 PIN HOLDING RING 65cc PIN 65cc PISTON RING D44,5X1,9 PISTON COMPLETE 65cc CYLINDER + PISTON KIT COMPLETE O-RING SEAL SPROCKET 3X9,8 DRIVE ROLLER SCREW GASKET ROLLER 3X11,8 SPRING WASHER 65cc 65cc 65cc 65cc 65cc

C.13 C.14 C.15 C.16 C.17 C.18 C.19 C.20 C.21 C.22 C.23

10-4069 26-8262 26-1110 23-0202 77-4769 10-7065 25-7157 77-3344 77-3317 25-7090 25-4238

Side 11
Side 11 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

KICHSTARTER
STARTING SHAFT

Tavle D

Side 12
Side 12 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

KICHSTARTER
STARTING SHAFT

Tavle D

Fig. No.

Code

Qty.

Description
ARTICULATED STARTING LEVER CIRCLIP CIRCLIP DIN 471 TRUST WASHER FOR STARTING GEAR STARTING GEAR STARTER STOPPER PLATE STOPPER PLATE SETSCREW SPRING SPACER STARTING SHAFT RETURN SPRING SLEEVE SPRING STARTING SLEEVE STARTER SHAFT ROLLER CAGE SCREW SEAL 16X20X10

D.01 D.05 D.06 D.07 D.08 D.09 D.12 D.13 D.14 D.15 D.16 D.18 D.20 D.21 D.22 D.23 D.24

19-1062 77-3366 10-5035 77-3358 77-3359 23-7116 77-3346 77-3364 77-3363 77-3362 77-3361 77-3354 77-3360 16-4223 25-4047 25-4047 77-3367

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

WASHER 0,4 WASHER 0,5 STARTING SHAFT O-RING

Side 13
Side 13 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

VANDPUMPE
WATER PUMP

Tavle E

Side 14
Side 14 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

VANDPUMPE
WATER PUMP

Tavle E

Fig. No.

Code

Qty.

Description
SEAL SCREW SCREW TE 6X10 SCREW TLE 5X25 CLAMP WATER DELIVERY PIPE , CLAMP D18 WATER PUMP BODY WITHOUT BLOW-BY WATER PUMP DRIVE SHAFT PUMP DRIVE GEAR PIN CASING GASKET WATER PUMP SEAL WASHER 0,5 8X16X10 TO CYLINDER

E.01 E.02 E.03 E.04 E.05 E.06 E.07 E.08 E.09 E.10 E.11 E.12 E.13 E.14 E.15

16-4221 29-4082 29-1961 15-1019 27-7114 15-1020 12-7238 10-1197 26-8153 16-4220 10-6039 25-4095 18-1225 26-8154 16-7031

1 1 3 1 1 1 1 1 1 1 1 2 1 1 1

PUMP DRIVE GEAR CUP 4M WATER PUMP IMPELLER

Side15
Side 15 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

GEAR SKIFTER
SELECTOR DRUM

Tavle F

Side 16
Side 16 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

GEAR SKIFTER
SELECTOR DRUM

Tavle F

Fig. No.

Code

Qty.

Description
ROLLER FOR GEAR STOPPER PLATE ROLLER FOR GEAR STOPPER PLATE GEAR STORRER PLATE ROLLER HOLDING WASHER SCREW TE 5X25 FULL THREAD

F.01 F.02 F.03 F.04 F.06 F.07 F.08 F.10 F.11 F.12 F.13 F.14 F.15 F.16 F.17 F.18 F.19 F.20 F.21 F.22 F.23

77-3342 77-3341 13-5048 77-3343 29-4065 20-1124 19-1067 10-5030 20-1125 26-0063 20-1126 25-4108 10-5046 10-7543 15-4024 10-1198 10-6042 10-1184 15-4025 20-112350 25-4141

1 5 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1

GEAR STOPPER LEVER SPRING GEAR STOP LEVER CIRCLIP D8 RATCHET PAWL SPRING GEAR SELECTOR COMPLETE SHIFTER PLATE RETURN SPRING WASHER 0,5

CIRCLIP FOR ROD SHOULDER FORK ROD SMALL

GEAR CONTROL FORK SELECTOR DRUM COMPLETE 6M

GEAR SHIFTER SHAFT SEAL GEARSHIFT FORK SPINDLE GEAR CONTROL FORK 5-6 GEAR GEAR LEVER 65CC WASHER LEVER HOLDER

Side 17
Side 17 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

PRIMR GEAR AKSEL

MAIN SHAFT

Tavle G

Side 18
Side 18 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

PRIMR GEAR AKSEL

MAIN SHAFT

Tavle G

Fig. No.

Code

Qty.

Description
BEARING 6202 C3 15X35X11 BEARING SHOULDER HOLDER WASHER D5 SCREW TCE 5X18 PRIMARY SHAFT CASE 12X16X10 6M

G.01 G.02 G.03 G.04 G.05 G.06 G.07 G.08 G.09 G.10 G.11 G.12 G.13 G.14 G.15

12-6029 23-7080 25-4013 29-1958 16-1036 10-0125 18-1229 25-4147 10-4044 18-1227 18-1228 18-1230 25-404108 10-1182 25-4012

1 1 7 2 1 1 1 2 2 1 1 1 1 1 2

PRIMARY SHAFT COMPLETE 5TH-SPEED GEAR GROOVED WASHER SNAP RING 2ND-SPEED GEAR

3RD4TH- SPEED SLIDING GEAR 6TH- SPEED GEAR WASHER PRIMARY SHAFT ,- 1ST SPEED WASHER D5

Side 19
Side 19 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

SEKUNDR GEAR AKSEL

COUNTER SHAFT

Tavle H

Side 20
Side 20 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

SEKUNDR GEAR AKSEL

COUNTER SHAFT

Tavle H

Fig. No.

Code

Qty.

Description
SNAP RING HALF-PULLEY OIL DRIP PAN (RH CASING) OIL DRIP PLATE CIRCLIP SCREW 1ST-SPEED GEAR SPRING WASHER SLIDING GEAR FOR 5TH- SPEED SNAP RING INDENTED WASHER SECONDARY SHAFT 6M 3RD-SPEED GEAR 4TH-SPEED GEAR SECOND. SHAFT

H.01 H.02 H.03 H.04 H.06 H.07 H.08 H.09 H.10 H.11 H.12 H.13 H.14 H.15 H.16 H.18 H.19 H.20 H.21 H.22

10-4064 25-7083 19-6021 77-3337 29-4140 18-1231 25-4149 18-1235 10-4044 77-3330 10-1183 18-1233 18-1234 18-1236 18-1232 12-6028 16-1037 10-6043 13-6088 23-2610 23-2618 23-2619

1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1

SLIDING GEAR FOR 6TH- SPEED GEAR 2ND-SPEED GEAR SECONDARY SHAFT BEARING SECONDARY SHAFT CASE SEAL SPACER Z 12 Z 13 Z 14 SPROCKET 65CC SPROCKET 65CC SPROCKET 65CC 19X30X6,5 12X32X10 C3

20X26X16

H.23 H.24 H.25 H.28

25-4148 26-8157 10-5045 10-0124

1 1 1 1

SPRING WASHER CUP 6M RETAINING RING ,SECON. SHAFT BEARING SECONDARY SHAFT COMPLETE

Side 21
Side 21 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

KOBLING
CLUTCH UNIT

Tavle I

Side 22
Side 22 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

CLUTCH UNIT

KOBLING

Tavle I

Fig. No.

Code

Qty.

Description
THRUST BLOCK COMPLETE (GAS GAS) SCREW TE 6X25 SAFETY PLATE SPRING RETAINING PLATE CLUTCH SPRING 65cc NUT M10 YELLOW

I.01 I.09 I.10 I.11 I.12 I.13 I.14 I.15 I.16 I.17 I.18 I.19 I.20 I.21 I.22 I.23 I.24 I.25 I.26 I.27 I.28 I.29 I.40

25-0107 29-4090 23-7082 23-7081 20-1198 13-1003 25-4138 23-7186 20-6059 13-5076 13-5051 13-5050 26-8313 25-406408 27-0072 25-7084 12-7237 27-0073 13-6087 13-1029 19-6022 10-7025 23-7186

1 4 2 1 4 1 2 1 1 4 1 2 1 3 1 6 1 1 1 1 1 1 1

SPRING WASHER, ZINC-PLTD NUT STOPPING PLATE CLUTCH INNER HUB DRIVEN PLATE DRIVEN SPRING PLATE DRIVEN PLATE

PLATE THRUST DISC VERSION 05 WASHER 0,08 COMPLETE PRIMARY GEAR PAIR RIVET CLUTCH BELL PRIMARY GEAR PAIR PRIMARY GEAR SPACER HEXAGON NUT M10X1,25

ENGINE SPROCKET KEY O-RING SEAL FOR ENGINE SPROCKET SAFETY PLATE / NUT M10 (131003) LSEBLIK TIL KOBLING

Side 23
Side 23 af 33

LUKS

MOTOR 65cc GA

MOTOR 65cc

FLYWHEEL MAGNETO

TNDING

Tavle L

Side 24
Side 24 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

FLYWHEEL MAGNETO

TNDING

Tavle L

Fig. No.

Code

Qty.

Description
STARTER IDLE GEAR WASHER LAY SHAFT CASE CIRCLIP D12 12X16X10

L.01 L.02 L.03 L.04 L.07 L.18 L.21 L.23 L.24 L.25 L.26 L.27 L.28 L.29 L.30 L.40 C.05

18-0017 25-402605 16-1035 10-5006 13-6130 29-0159 13-1027 14-0004 14-1072 25-4023 12-7345 16-3051 29-1934 23-7146 16-3058 12-7348

1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1

SPACER CLUTCH BELL S6-GA65 FLYWHELL COMPETITION NUT M8

COIL + PLUG COMPLETE S6/COM-GA65 DIGITAL CONTROL UNIT S6/C-GA65 WASHER D8,2X14X1.8 CABLE FOR CONTROL UNIT SPARK PLUG RUBBER SCREW TCE 4X20 SPARK PLUG CAP SPARK PLUG RUBBER SPARK PLUG CHAMPION C55

Side 25
Side 25 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

CRANKCASE HALVES COVERS

DKSEL

Tavle M

Side 26
Side 26 af 33

LUKS

MOTOR 65cc

MOTOR 65cc

CRANKCASE HALVES COVERS

DKSEL

Tavle M

Fig. No.

Code

Qty.

Description
SCREW TCE 6X25 PLATE WASHER 14X10X1,5 CLUTCH COVER 65cc

M.01 M.02 M.03 M.06 M.07 M.08 M.09 M.10 M.11 M.12 M.13 M.14 M.15

29-1986 25-4247 12-4279 10-7023 10-7542 29-1984 29-1989 12-4281 16-3084 25-4001 23-3610 25-1177 16-3090

10 2 1 1 1 2 7 1 1 3 1 1 1

O-RING SEAL FOR ROD OIL DIPSTICK SCREW TCE 6X20

SCREW TCE 6X40 FLYWHEEL COVER 65cc 65cc

RUBBER FLYWHEEL COVER WASHER D6

HYDRALIC PISTON CLUTCH COVER 65cc CONNECTION CLUTCH COVER 65cc FLYWHEEL COVER RUBBER PLASTIC UNDER TNDINGS DKSEL

Side 27
Side 27 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

KARBURATOR

Tavle N

**
Karburator beskrivelse se tavle P
Side 28
Side 28 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

KARBURATOR

Tavle N

Fig. No.

Code

Qty.

Description
REED VALVE 65cc CARBURETTOR CONNECTION SCREW TCE 6X25 D6

N.08 N.09 N.10 N.11 N.12 N.13 N.14 N.15

29-0554 25-1175 29-1986 25-4017 25-4153 15-1040 20-6099 12-0862

1 1 4 4 4 2 1 1

SPLIT WASHER WASHER

CLIMP CARBURATTOR

65cc

COUPLING RUBBER 65cc CARBURETTOR 24 PHBL R.2869

**
Karburator beskrivelse se tavle P
Side 29
Side 29 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

FLANCER

Tavle O

Side 30
Side 30 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

FLANCER

Tavle O

Fig. No.

Code

Qty.

Description
NUT H6 M6 O-RING SEAL ADLER 36X1,5 WASHER D6 SCREW TCE 6X25 LOCK UP FLANCE FOR OIL MIXER

O.04 O.05 O.07 O.08 O.14

13-1001 10-7031 25-4001 29-1986 77-3351

2 1 5 2 1

Side 31
Side 31 af 33

LUKS

MOTOR 65cc

MOTOR 65 cc

Dellorto PHBL 24 BS. Reg. 2869

KARBURATOR

Tavle P

Side 32
Side 32 af 33

LUKS
MOTOR 65 cc

MOTOR 65cc

KARBURATOR
Dellorto PHBL 24 BS. Reg. 2869

Tavle P

Fig. No.

Code

Description
GASSPJLD GASNL (D) NLESTYR AQ HOVEDDYSE DYSE (60) (264) (100) (40)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 24 25 26 27 29 30 31 32 33 34

9645 2265 9564 6413 1486 7746 9436 9010 53033 1476 1104 9644 9563 9596 6013 7745 8294 53022 6173 53028 9996 6109 9250 4568 9424 13781 7346 7834 11771 52524

x X X X X X X X -

64 08 28 02 02 02 33 80 78 06 37 61 21 21 30 36 64 78 30 78 52 29 38 36 30 96 22 30 34 77

DYSE TOMGANG (50)

SVMMERNL SVMMER KIT GUMMI STILLESKRUE GASFJEDER LSESKIVE LSERING O-RING FOR TOPDKSEL SKRUE CHOKER KIT FOR LUFTSKRUE O-RING KIT FOR TOMGANGSSKRUE SKVULPEPLADE BENZIN FILTER DKSEL FOR BENZINFILTER SKRUE FOR DKSEL O-RING FOR BUNDKAR BUNDKAR STIFT FOR SVMMER O-RING FOR BUNDSKRUE BUNDSKRUE PAKNINGSST TOPDKSEL

Side 33
Side 33 af 33