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FAKULTI KEJURUTERAAN MEKANIKAL DAN PEMBUATAN UNIVERSITI TUN HUSSEIN ONN MALAYSIA

BDA20303 MECHANIC OF MACHINE TEST 1 ( 2 Hour)


Q1 Figure Q1 shows a motor accelerating a hoist with diameter 0.9 m, through two sets of gear reducing system. The number of teeth on gear 1, gear 2, gear 3 and gear 4 are 100, 350, 100 and 450 respectively. Moment of inertia for the motor shaft is 5 kgm2, middle shaft is 20 kgm2 and hoist shaft is 100 kgm2. The rope that is encircled on the hoist must capable to accelerate up a load of M kg that is sliding on a 1 in 50 slope at acceleration of 3 m/s2. Friction on the slope is 1000N and the total torque at motor required to raise the load is 1500Nm. Gear efficiency of gear set 1-2 is 90% and gear efficiency for gear set 3-4 is 95% gear. The friction torque effect at the middle shaft is T X = 150 Nm and at the hoist shaft is T y = 800 Nm. Investigate the mass of the load at the above conditions.

Hoist

Gear 3 Gear 1 Mot or Gear 2 Gear 4

Load

Figure Q1

Q2 A pulley of 150 mm effective diameter running at 1500 rev/min drives a followers of 750 mm diameter, the two shafts being parallel, 1 m apart and the free parts of the belt considered straight. The belt has a mass of 0.4 kg/m and the maximum tension is to be 72 N. Estimate, 1. Maximum tension difference allowing for the inertia of the belt if = 0.4. 2. The speed of the driven pulley at the maximum condition and the power transmitted to it if the belt has a cross-section area of 320 mm and E for the material is 300 MN/m.

Skema Jawapan SOLUTION TO Q1

Total torque required by motor to raise load


1

Ttotal = TM 1 + TM 2 + TM 3

where TM 1 = Torque to overcome equivalent inertia (refer to motor side). TM 2 =Torque to accelerate the load through gear system

TM 3 = Total torque to overcome friction effect.

a) Consider for TM 1
1

TM 1 = I equiv m

For double set of gear reducing system,

I equiv = I m +

I T (n1 / 2 ) 2 I G (n1 / 2 ) 2 (n3 / 4 ) 2 + G ,1 / 2 ( G ,1 / 2 )( G ,3 / 4 )

n1 / 2 =

N 1 100 1 = = N 2 350 3.5

n3 / 4 =

N 3 100 1 = = N 4 450 4.5

I equiv = 5 +

20( 1

) 2 100( 1 ) 2 ( 1 ) 2 3 .5 + 3 .5 4.5 = 7.29 kgm2 0 .9 (0.9)(0.95)

For the overall gear ratio,

n0 = n1 / 2 n3 / 4 =

1 1 1 = 3.5 4.5 15.75

From a = G rG , thus, G =

a 3 = = 6.67 rad/s21 rG 0.45

Also from gear ratio,

G 1 = 1 , thus, m = 15.75 G = 15.75( 6.67) = 105 rad/s2 m 15.75


1

Thus TM 1 = 7.29(105) = 765.45 Nm

b) Consider for TM 2 as in Figure 15; From

F = ma,
F1 FR Mg sin = Ma
1

Mg

F1
r

Mg sin 1

F1 = 3M + 1000 + M ( 9.81) 1

( 50)
1

FR
hoist

F1 = ( 3.20M + 1000 ) N

1 F1

Thus, torque to accelerate hoist


1

TG = F1 r = ( 3.20M + 1000)( 0.45)


1

TG = 1.44M + 450 Nm
1

Figure 18: inclined loading

Use gear efficiency to relate TG with TM 2 TM 2 = TG n1 / 2 n3 / 4 G ,1 / 2 G ,3 / 4

TM 2 = ( 0.11M + 33.42) Nm

c)

Consider for TM 3 Friction effect can be grouped together to form TM 3 where; TM 3 = T X n1 / 2 TY n1 / 2 n3 / 4 + G ,1 / 2 G ,1 / 2 G ,3 / 4


1

TM 3

1 1 1 150 800 3.5 + 3.5 4.5 = 107.03 Nm = ( 0.9)( 0.95) 0.9

From Ttotal = TM 1 + TM 2 + TM 3 1500 = 765.45 + ( 0.11M + 33.42 ) + 107.03 Thus M = 5401kg 1


1

25

Solution Question 2

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