MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

NATURAL GAS SYSTEM HYDRAULIC CALCULATION

THIS DOCUMENT IS A PROPERTY OF DESIGNER TEAM SO NO UTILIZATION IS PERMITTED WITHOUT ANY PRIOR DESIGNER PERMISSION OR AUTHORIZATIIN

IN-HOUSE REVISIONS
B A 0 REV. B A

DOCUMENT REVISIONS
Revised as per Let. 61321 0 Issue For Approval B.F. B.Am. M.N 88-10

The First Issue

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Doc. No. : TSM/AL-99/BP-M-40-FG0-230 Contract No.: MAPNA-MD1 Co SE Code: MF Code: File No.:

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MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 0 X X X X X X X X A B REVISION C D E F G REMARKS PAGE 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 0 A B REVISION C D E F G REMARKS

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Doc. No. : TSM/AL-99/BP-M-40-FG0-230 Contract No.: MAPNA-MD1 Co SE Code: MF Code: File No.:

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MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

INDEX
TITLE 1. LIST OF REFERENCE DOCUMENTS 2. PURPOSE OF THE SYSTEM 3. HYDRUALIC CALCULATION 4. SIZING CALCULATION and PRESSURE DROP Page 4 4 4 4-9

THIS DOCUMENT IS A PROPERTY OF DESIGNER TEAM SO NO UTILIZATION IS PERMITTED WITHOUT ANY PRIOR DESIGNER PERMISSION OR AUTHORIZATIIN

Doc. No. : TSM/AL-99/BP-M-40-FG0-230 Contract No.: MAPNA-MD1 Co SE Code: MF Code: File No.:

Rev.: A

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MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

1. LIST OF REFERENCE DOCUMENTS TSM/AL-00/BP-M-02-FR3-158 2. PURPOSE OF THE SYSTEM

The natural gas system supplies natural gas to the 2 gas turbines and also provide the required gas for HVAC bld. .

PFD for Natural Gas Main System

3. HYDRAULIC CALCULATION
Design data are as follows: Design Ambient Temperature Max . Ambient Temperature Min Ambient Temperature Design Gas Pressure ( max ) Gas Pressure ( nominal ) Normal Condition ( Pressure/Temperature ) Gas flow rate for each units
THIS DOCUMENT IS A PROPERTY OF DESIGNER TEAM SO NO UTILIZATION IS PERMITTED WITHOUT ANY PRIOR DESIGNER PERMISSION OR AUTHORIZATIIN

+15 0C +37 0C -30 0C 27 barg 22.5 barg 1.01 bar / 150C 45718 Nm3/hr ~ 46000 ~100000 Nm3/hr 250 Nm3/hr

Nm3/hr Gas flow rate for 2 unit Gas flow rate for NEW HVAC building

Doc. No. : TSM/AL-99/BP-M-40-FG0-230 Contract No.: MAPNA-MD1 Co SE Code: MF Code: File No.:

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MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

4. SIZING CALCULATION
4.1. Main Portion 4.1.1. Calculations Criteria : Criteria for line sizing are as follow: The limit of velocity is 20m/s Gas pressure at terminal point of turbine is 22.5 barg .

4.1.2. Complete Gas Formula :

PV1 P2V2 1 = T1 T2
4.1.3. System Conditions P1= 14.7 psi = 1.01 bar T1 = 15+ 273= 2880K V1 = 100000 Nm3/hr for DN300 header
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4.1.4. For main DN350 header :

The worst condition in the natural gas system for DN350 Line will be : P2 = 22.5 bara (max. pressure) T2 = 37 +273 = 310 0 K max temperature 1.01*100000/288 = 22.5*Q/310 Q= 4832 m3/hr

Doc. No. : TSM/AL-99/BP-M-40-FG0-230 Contract No.: MAPNA-MD1 Co SE Code: MF Code: File No.:

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MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

D= 355.6 mm Sch. STD (t=9.53) : A= 0.088 m2 Q= V.A V= 15.25 m/s < 20

4.2. PRESSURE DROP CALCULATION

Pressure drop calculations due to the pipe route will be done by formula : P = fl V 2 d 2g

Gas density in normal condition:

o =

M 16.04 = = 0.72kg / Nm 3 22.4 22.4

4.2.1. Main Line :

Gas density in the operation condition :
THIS DOCUMENT IS A PROPERTY OF DESIGNER TEAM SO NO UTILIZATION IS PERMITTED WITHOUT ANY PRIOR DESIGNER PERMISSION OR AUTHORIZATIIN

37= 0 * P/Po * To/T

37= 0.72 * 22.5/1.01 * 288/310 37= 14.9 kg/m3

For Pipe DN350 : gas (37 oC)= 0.014 cp Re= vd/ = 14.9*15.25*339.76/0.014 Re=5.5*106

Doc. No. : TSM/AL-99/BP-M-40-FG0-230 Contract No.: MAPNA-MD1 Co SE Code: MF Code: File No.:

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MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

Considering moody diagram ,with Re Number & factor .

= 0.05 mm for iron & steel

pipes and d= 336.54 mm for internal diameter of DN350 pipe, we can obtain the f

= 0.05
1 / f 1 / 2 = 1.8 log[( f = .013 ( ) 6.9 +( D )1.11 ] 3.7 Re D

L (Pipe length) = 1100 m No. Ball Valve = 1 No. Elbow = 46 No. Tee Red. = 1 Le (Total length) = 1100+ (1x0.3048x15) + (20x0.3048x46) + (1x0.3048x23) = 1392 m
hL = f

g Le V 2 = 0.88 barg D 2 g 100000

Second Node Pressure = First Node Pressure 22.5 0.88 = 21.65 barg
THIS DOCUMENT IS A PROPERTY OF DESIGNER TEAM SO NO UTILIZATION IS PERMITTED WITHOUT ANY PRIOR DESIGNER PERMISSION OR AUTHORIZATIIN

P total =

4.2.2. DN300 After feeding first unit the header will reduce to DN300 : 1.01x50000/288 = 21.65xQ/310 Q = 2510 m3/hr D= 304.4 mm Sch.30 (t=9.28 mm) : A= 0.072 m2 Q=V.A

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MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

V= 9.68 m/s < 20

4.3. PRESSURE DROP CALCULATION

Pressure drop calculations due to the pipe route will be done by formula : P = fl V 2 d 2g

For Pipe DN300 : gas (37 oC)= 0.014 cp Re= vd/ = 14.9*9.68*304/0.014 Re= 3.1x106 Considering moody diagram ,with Re Number & factor .

= 0.05 mm for iron & steel

pipes and d= 304 mm for internal diameter of DN300 pipe, we can obtain the f

= 0.05
1 / f 1 / 2 = 1.8 log[(
THIS DOCUMENT IS A PROPERTY OF DESIGNER TEAM SO NO UTILIZATION IS PERMITTED WITHOUT ANY PRIOR DESIGNER PERMISSION OR AUTHORIZATIIN

( ) 6.9 +( D )1.11 ] 3.7 Re D

f = 0.011

L (Pipe length) = 30 m No. Tee Red. = 1 Le (Total length) = 30+ (1x0.3048x23) = 37 m

g Le V 2 hL = f = 0.01 barg D 2 g 100000

Doc. No. : TSM/AL-99/BP-M-40-FG0-230 Contract No.: MAPNA-MD1 Co SE Code: MF Code: File No.:

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MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

Second Node Pressure = First Node Pressure 21.65 0.01 = 21.64 barg
( Before Filtration Skid )

P total =

For VHVAC feeding line with Q= 250 Nm3/hr and 4 bara pressure a branch line with DN40 will be taken off from existing DN80 gas pipe: 1.01*250/288 = 4*Q/310 Q= 68 m3/hr D= 40 mm Sch.40 : A= 0.0013 m2 Q= VNEW HVAC .A VNEW HVAC = 14.52 m/s < 20

Assume Vmax in Existing DN80 = 18 m/s < 20 Q= V Existing HVAC x A DN80 Existing DN 80 gas line Q= 18 x 0.0048
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, A= 0.0048 m2

Q= 0.0864 x 3600 = 312 m3/hr 1.01*Q1/288 = 4*312/310 Q1 = 1148 Nm3/hr The DN80 pipe line supplies fuel gas for existing HVAC room with max consumption 400 Nm3/hr then it is possible for take off a DN40 branch for New HVAC room from this line.

Doc. No. : TSM/AL-99/BP-M-40-FG0-230 Contract No.: MAPNA-MD1 Co SE Code: MF Code: File No.:

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MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY IPDC

PROJECT: 2160 MW ARDEBIL EXTENSION GAS TURBINE POWER PLANT

THIS DOCUMENT IS A PROPERTY OF DESIGNER TEAM SO NO UTILIZATION IS PERMITTED WITHOUT ANY PRIOR DESIGNER PERMISSION OR AUTHORIZATIIN

Doc. No. : TSM/AL-99/BP-M-40-FG0-230 Contract No.: MAPNA-MD1 Co SE Code: MF Code: File No.:

Rev.: A

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