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QW-482,WELDING

(Se-e Company NElms WPS No. Supporting paR No WeldIng Processl&s) JOINTS (QW"'02) Gloove Design Roo! Spacing As Per Drawing

PROCEDURE SPECIFICATIONS
IX, ASME Boiler

(WPS)

OW-200.i, Section
KAY VIKRAM

I VEE

& CO.

.,

and Pressure

Vnsel

Code) VICKY MISTRY

: VKVCIVVPS1X70/Q5

Revision No : 0 Revlslon No : 0 Type{s) Detaff$

Dale
Date

12.05.2011

: VKVCn;'QR/X70105

12.05.2011

GTA,W+SMAW

MANUAL 'Automath: M'''l,Ia' Mllchlne or 5eml..Aufo'

.
Backing (Wold Mlltal)
7S'~~

All Per Drawing


GTAW : With & Without ; WlIh Backing

Bao;kIng
ReloW1e~

SMAW No~

(Rele' to both backing and relalners.)

~.Melal

o Nonlusing Meta!
o Other
or wrillen IS parts
01 .

o Non Meltllle

. kelches, Production Orawings, Weld Symbol,

to

oC/escdption should shlWi 'he general arrallgemenl

of the

x,' J'fl) 1"11'"

~.~t ~.
2",n,
Thl<. ,17.:l2mm

~t.,.,t.l,

1'\" SI.lC_?U

welded. W1lllfe epplleilbla. l/'le fool spacing and the detaUs 01 weld groove may be .pedftGd . (AI the option ollhe

Mfgr Skelches may be etlacnecl to

Iluslrate joinl design, weld layers and bead sequence, &.g. for nolm toulJhnelis procedures. etc.) BASE METAL IQW-403} P.No.

OR OR

I'

I Group

No.

I All I.

To To

I P.No.

,
Type and Glade Mech. Prop.

I Group I. I-

I All

Specification Type and Grade

I Specification
I

Chem. Analysis & Mech. Prop. I Pass ~ %. in (13 MM) Thickness Range .'9se Mela!

-NA
To 44.44mm GTAW

I To

Chem. Analysis'"

I I Groove I 5.0mm

fillet

I AU

I Olllers

lOla - 7Jmm and Aboye

fiLLER Process

METAL (QW-404)

Size 01 filler Melals f_No. A_No. Classincelion (SfA\ Wilh or wilhout filler metal Consumable Inser1 Filler metal croduct form Weld Melals Thlclmeu Groove Fillet CtllSslllcetlon AWS No. Addilionl Oelllion of Flux Ranne

1.6mrn, 2.0mm, 2.5mm

,
.
5.18 With FIII.r M.t.1

SMAW 2.5mm, 3.2mm, 4.0mm, 5.0mm

NA
NA
Coat~d Ehrct,:,odo

NA
BOfe Solid WI,. 10.8mm (Max.)

-,
33.04mm (M.Il.'

All
ER 705.2

All
IE8016 0

NA

NA

Oth.,

(<'

.; -dS .. 1 O:

~(;;H,
~

".

"
t:

~ ~ ~ ':,"l(

')

;;..---

--.
"
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW.lOO,i, Section IX, ASME Boller and Pressure Vessel Code)
Company Name

I VEE

KAY VIKRAM & CO.

By
Revision No ; 0 Revtsion No : 0 POSTWE!:lO HEAT TREATMENT

VICKY MISTRY Dale


Dale

WPS No,
Supporting paR No POSITtONS (QW .. 05) Posilfon(s) 01 Groove

: VKVCM'PSfX70f05 : VKVC/PQR/X70J05

12.05.2011 12.05.2011

(QW-407J

All
Uphill and Downhill

PWHT Temperature Time Range Range

NA NA NA
Percent Composlllon Mixture Flow Rate 5.20 LPM

WllIding Progression:

Posilion(s) of Final
PREHEAT (QW-406)

All
Ambient Temperaturo

GAS (QW-408)

Preheal Temp. Min. Inlalpass Temp. Max.


Preheat Maintenance ~onlinUou,

Gas(es) Shielding Trailing


Backing Argon

2500C

SG-A

NA

NA NA

NA NA

NA NA
I SMAW

or SpedBl tJo,i11ling. Where appnCflble, should be recorded) CHARACTERISTICS D.C. GTAW 70A to 180A QW-409)

'LECRTlCAL

Current A.C. or D.C.

Polerity Volts (Range) Pulsing qurrenl

GTAW

- DCEN

- DCEP

10V _ 25V 115V _ 4SV

Amps, (Range) SMAW - 70A 10 150A (Amps and volts range should bl1 recor~~d for each electrode labular form simll<Jr to !hal Shown below. Tungsten Electrode Size anti Type Mode of Meta! Tr<Jn&fer for GMAW EleClrode Wire feed Speed Range TECHNIQUE (QW-410 Siring or Weave Bead Ori1ice, Cup. or Nozzle Size Method of Cleaning (8urshingGrlnding, Melhod of Back Gouge OScillatiCln ~1Ultiple or Single Pass '(Per Side) MulUple or Single Electrodes Closed 10 out Chamber Manual or Aulomatic Electrode Spacing Peening Use or Thermal Process Weld Layer(s) As Requl'ed Asllequlred As RequlJd 115 RequIred A, Requbed Filler Mel . 1 Proc:;ess OTAW (HAW 'MA' SMA' SMA'
/,

.
may be listed In a

812;e, position, end thickness, etc. This information


2.5mm Ola, EW Th2

NA NA
String 6.0mm elc_) Brushing Brushing'

I Weav.
J 8.0mm

(Any) Cup

I 12.0mm Dla Commie I Gr'lndlng I ChIpping


Grinding' Chipping' None-

NA
Multlple Slnglv Pass

NA
ManaRI

NA NA NA
Type
Polar. DCEN DCEN DCEP DCEP Current Class R 7OS-2.
E1I10S.2 EIlO1DG E80180 E8018G
.,

Welding
Voil Range 10.ZS Speed Range

Dla. '.S '.S

Amp
Range
70.m 70.180 10.150 10.1511

Heat
Input

Olh,r (e.g.,R"mrks. C<!mm,nt., Hot W/t"e Addition, Technique, Torch Angle elc.) Rootp.u HollI'"S flQulI fl' O!pP.u

....

'" '", ..

,.., ,..,
IO.~

---

--

P"p"eO By'
Sign
Name Date

"'!

~~

; Vicky ~iS~

(':Z4IJ~,

'''!It t::. ~'4 Yo. f1J~


:>: :>- 1\11 ABIlO ~

-----APp<oveS
Sign : ~

"

1.- ,-11

Name :~
Date :

res

lil~1

QW-483 PROCEDURE QUALIFICATION RECORDS (paR) I QW-200.2. Soelion IX, ASME Boiler and Pressure Vessel Code) Recortl Aclual Conditions Used 10 Weld Test Coupon
Company Name Proposed WPS No. ProcedlKe WPSNo. Oualiflcalion Reetlld No. VEE KAY VIKRAM VKVC/PWPSlX70IOS VKVC/PQRlX7D/DS VKVCIWPS/X70/05 GTAW+SMAW MANUAL & CO.

ReviSion No. : 0
Revision No. : 0 Revision No. ; 0

Welding P'oee (") Trpe (Manu.I, Aulomalle. Seml-Aulo,


JOINTS (QW-402)

Oale.10.04.2011 Oate: 12_05.2011 Oale; 12.05.2011

'~_.
'"' ~~..........
'll'''.I,n''.J_W~

....k.. ,n.u... ,

",~,"_" , "'.:1<-7"
Groove Design 01 Test Coupon weld melal thickness shall bll recorded for each fiUer metal or rocess used.\ POSTWElD HEAT TREATMENT (QW .. 07) Temperature NA

'For CQTIlblnallon uallrrcations _lASE METAL (OW .. 31 0 MalerlelSpec. TypeOfGrade

lho deooslled

API 6L TO. API 5L GA. X-70 TO GA. X-70 (PSL.2)

TJmo
Other GAS (QW"'OIl)

NA NA

P.ND. Thlc*ness of Test Coupon


Diameter of Test COupon Othel FILLER METAL (QW .. 41 0 Process

1 TO 1

I GroupNo. I 3 TO 3

22.22mm

NA NA

I
Shielding

Percenl

ComPO$ilion (Mi"lure) SG-A

Gasles)
Argol'l SMAW Trailing

Flow Rale
14 LPM

GTAW 2.5mm

Size of Filler Ml!l.lll


FUier Metal F-No. Weld Melal Analysis A.No.

NA NA
CHARACTERISTICS D.C.

3.2mm & 4.0mm 4 Backing ELECTRICAL Currenl

NA NA
(QW-409)

NA NA

SM Specification
. '\WS ClBssirlCatlon Wi,Ih or Wilhoul Finer Mela! Finer melaltype Weld Melal Thictnen Other POSITION IQW .. 05)

5.18 EA 708-2 With Filler metal

6.'
E 8018G

Pofarlly
Amps.

GTAW.DCEN, SMAW.I)CEP
110.135A (OTAW) 15.18 V (OTA") 24-35 V (SMAW) 2.6mm

NA
Coated

aQ..120A (SMAW) Size

B."e Solid
10.8mm

"'~
NA

EI.ctrode
331.84mm

Tungslen Eleclrode Otner TECHNIQUE Siring

NA
(QW ..10) Bead

NA

or Weave

Root String I OlherW.a.e

Posllion 01 Groove
Weld Progression Oownhill) Olher PREHEAT iQW .. 06) Preheat T.mp. Min (Uphl.,

10 Dowl'Ihlll

Oscrllation Multipass or SirtgtePass (per side) Single or MultIple Electrode

NA

NA

Singi. NA

Closed to out Chambar


Use 01thermal processes.

Inlerpess Temp, Max Other

---_._----------------------------------_._-QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) (QW.200.2. Section IX, AS ME Boller and Pressure Vessel Code) Record ~ctu.al ~~ndilions Used to Weld Test Coupon .- CompanyName VEE KAY VIKRAM & CO. Proposed WPS No. YKVC/PWP5/X70/05 Revision No. : 0 . Dale: 10.04.2011 Procedure OualillcaiJonRecord No. VKYC/PQRlX70105 Revision No. : 0 Date: 12.05.2011 WPS No. VKVCIWPS'X70/05 Revision NC). : 0 Date. 12.05.2011 WELDING PARAMUERa EI.ctrode Electrical . Data Heat Input 0 Po.llIon P A<c W.ld [p,oc 01 A No. Cl Type. Amp. Yolt. Time Length mmlmln mm 'OU .

- I

"/m,"
Ava

2.5 10 f DOWNHILL OCEN 110 135 ;5 I. 33.24 2740 82.44 '471.01 2 25 10 I DOWNHILL OCEN 110 135 15 26.63 2746 95.92 1264.34 E 6018G- 3.2 10 IDOWNl-!ILL 3 DeEP .0 110 24 30 30,78 69.47 "54 1720.13 SMAW E 8018 0 3.2 10 I DOWNHILL OCEP .0 110 .92.10 30 29.99 2762 1671.01 511 SMAW E 8018 0 3.2 10 I DOWNHill oeEP 30 29.01 2770 '0 110 95.49 1611.69 512 SMAW EB018G 3.2 10 I DOWNHILL DeEP 50 110 30 30.39 2770 91.15 1668.43 811 SMAW E 80180 32 10 I DOWNi DCEP .0 110 24 30 30.18 2777 92.02 1672.46 .a SMAW E 8018 G '.0 lG IOOWNHI DCEP .0 120 25 35 32.31 2777 85.96 2093.99 711 SMAW E 8018 G '.0 10 I DOWNHILL DeEP 120 25 35 30.57 2784 91.06 1976.72 1a SMAW ~ 8018 G '.0 10 I DOWNHILL DeEP '0 120 25 35 28.38 .0 2784 98.11 183<4.68 m SMAW E80l8 G '.0 10/ DOWNHILL DeEP 50 120 25 35 27.56 2784 101,01 1782.002 811 SMAW E 8018 G '.0 10 I DOWNHILL oeEP .0 120 25 35 30.78 2791 90.68 1985.002 BI2 SMAW E 6018 0 '.0 10 I OOWNH1L DeEP .0 120 25 35 30.49 2791 91.52 1966.78 813 , SMAW _~BOleo '.0 10 "DOWNHlll DCEP .0 120 25 35 29.24 2791 95.44 1886.002 SMAW E 8018 0 '.0 10/ DOWNHILL DeEP .0 120 25 35 31.61 -69.70 2835 2006.89 lIJ2 SMAW E80180 '.0 lG/DOWNHll DCEP .0 120 25 35 31.04 2835 91.34 1970.66 9/3 SMAW E8018G '.0 10 I DOWNHILL DCEP .0 120 25 35 28.21 2835 100.50 1791.05 SMAW E 8018 G '.0 '0 I OOWNHll 9/' DeEP .0 120 25 35 32.43 2835 87.43 2058,79 SMAW E80l80 '.0 10 I DOWNHILL DeEP .0 120 25 35 35.05 2878 82.10 2192.45 lOa SMAW E80180 '.0 1G/DOWNHILL DeEP .0 120 25 35 39.71 2878 72.46 2483.4~ 10/3 SMAW ESO'-8 G '.0 lG/OOWNHIL DCEP .0 120 2. 35 31.96 2878 . 1999.11 SMAW 1014, E 8018 G '.0 to I DOWNHIL DCEP .0 120 25 35 30.44 2878 94.55 1903.76 T_.II. T t (QWo1l50 & (QW .. 2 (.)) It o'" No. MElLlr05lG3 'or M.tal Enterprl Sp.clm.n Width Ar Thlckn Uilimat. Tot.1 Ultlm.te Ten.U. Type of F.i1ur. No. (mm) (mm) (mmJ) Load, (kN) ~tr.ngth. "/mmJ -&. LOc";Stlon I 1912 22.90 437.848 275.75 629.78 Al Weld I\rea 2 19.10 22.96 438.536 261.80 596.99 Al Weld Atea nd T ts (QW-1t10) It.port No. MElLE051O~ for Metal Enterprl.e . "Idlh (rnm) !W'~p.chn.n "0. Thlt;:".n s (mm) M.ndrll DI. (4 X t) Bend Angl. n ull Side Bend SB-l ~. 23.02 10.10 Salllifact '0 '.0 SIde Bend 58-210.08 23.00 Salililacl '0 '.0 Side Bend SB-3 10.20 22.98 Satlslael '0 '.0 Side Bend SB~ 10,02 . 23,06 1 SallSl8do '0 HARD~E ( QW 4152.12:) R.pDrt No. MEILEOSI03 fo!. M.tal.b Ent.rprh. .. LOCAtion Vlck.rs Hardn (HV10) 159.154-160 . Top. 1mm (Parent) . Top" 1mm (HAl) 185-186-162 . TOp.~ 1mm (Weld) 22Q..225-224 Top ..1nim (HAZ) 175-179.182 . .. TOp'" 1mm (Pare~ll 169.163-164 . Middle -+ lmm (Parenl) 169-160-162 Middle'" lmm (HAZ) 180-181-185 Mldd!e.o 1mm (Weld) 220.223-222 Middle . lmm (HAl) 179-185-182 159-162-165 .. MI~f1.. 1mm (Parer'll) Bollom l!"m Up (Parenl) 170-164-169 Boltom 1mm Up (HAl) 18Q..182-184 Boltom 1mm U .Id 228.230-232 A ~ 182-179-180 BOllom~HAZ a.Oltomlmm U Parer'll 162.164-169 :> "1Ql -' A

1--;-'

GTAW GTAW SMAW

ER 705-2 ER 705-2

,.

Min.

mm

" " "

~-

"'"

_ _- .

..

..

o'

-_

--

fB

- ~ ~q;

~., -

'"

~6-...,.

1;

e QW.20Q.2,
CompSI'IyNam.
PlOposedWP5 No. PrOl;edureQualifiCllUonRecOtd No. WPSNo.

QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) Section IX, ASME Boiler and Pressure Vessel Code) Record Aclual Conditions U.ed 10 Weld Test Coupon VEE KAY VIKRAM & CO.
VKVCIPWPS/X70J05 VKVCfPQRIX70105 YKVCfWP5/X70105 RevisIon No. : 0 RevisionNo. : 0 RevisionNo.: 0 Energy Obw. d I" .J Date: 10.04.2011 O<'lle:12.05.2011 Date' 12.05.2011 Ente

Ch.

1m eet '"V'"Nvtc..

QW 170JT tlnl .t Mlnu. 29'C R.port

No. MElLE05103 for Metelab

..

.p.cn."
(rnmJ
WELD HAZ PARENT METAL

sIZe
~
123 26 290 290 28 270 290

AWl. 32 290 290


En,. 11 28.67

10X10X55L

283.33 290

MA.CROT~aT R.

ort No. MElLE05ID3 for M.t.lab

Etchon' Solution
OhOllrvation

2 % NTlIIi
A Visual EltarnlneUon of Cress Section area of Weld & HAZ, There Is a Compl.te fU510n between Base Metal and Electrode. Thorn Is a No found an Inclusion Dnd Crack. So. Macro Etch test 19 Satit;facto and OK.

Welder's Name

Krishn. Pend.
Phool Baden

Welder ID

WL.B WL-11 worded lind telOtDdIn

e&t Conducted By Vicky We cerlily that lho &talemenlsln !.hI. record a'. correct lind Ihal the tesl welds Wit"' prepared, accordance with the re ulrements of Section IX Ed.2010 of the ASME Code .

Prep.red By
Sign ::I

'\

+
~

Approved By
Sign

Nam. Dale;
tOlun

: Vlck --; ~ ~~.;

Name O.te

: Bhadrest{. :II!e : 101..09 -.10 I I


by Ihl Code.

01 record 011 ls afl 1I1.IIl.Iv. only lind m.y be modllled

10 confirm to Ih" type lind numbo. of t ts ,.qur,.d

"

--------------------',-----------~----QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) ($&e QW.200.1, Section IX, ASME Bollor and Pressure Vessel Code)
Comfl3"Y Name

vel';

KAY VIKitAM

& CO.
,

By

ProposedWPS
.~pPOrting

No., ;,v)(VClASMEi'NPSIX52
No ': 'TO.bE!Qualified GTAW+ SMAW

-'.

~_....... --- - ,..

paR

'.

"'",,-

N~X~9;," .Revieiort No~ O::'t: ...


Revision Type(s)

Dele : 24.1~,~9~1_tL
Oete ; 24.122011
MANUAL

Welding Proceu( ' JOINTS IQW-402J


"'.

Aulom.1i

ManVIIl. M.d1lne or Sllml-Auto

. ''l.

Detalfs IUJ Per DrawIng

_Groovl!t?'.IIV!!._

B.o~~~
Backing

As Per Drawln1l. 'GTAW : With" & Without Backing -}", :SMAW : WIUI Bacidn(f(Weld Metal)

75'>5'

Nom!

",

Retaine"
EIMolal

":',i;~:;,"(--""""""

"t

(Rerer to both backing and .": ~titlllfmi:) , .

0 Nonfuf:lng Melal

..Q..~e1..!iIJS-_
Sketchet. Produdion

0 Other

,
or wrfl eo

Orewlngl,

Werd Symbols

Description .hould show lhe generslanengemenl


Ided. WhMo applicable, weld groove ml'lY be specllied.
-..

of the parts

1110 root .peclng and the details of ~:

2104mn

Thk.: 12.71nrt1 Mlt~iaJ:ItPI5LX.52

(Allhe op1ionof tho Mlgi:, Skolche. may be Gttache~ 10 IUustral0 Joint (leslgn, weld layors and bead .equl:!nt:'e, e.g: fOr no/eh
loughness procedures; tHe.) "j: -

.,.

'.-

.~ ':~-:

~~~~.ETAL1QW=
~ ~o . OR

Group No.

~P.NO.

=0]"_1

G~uP No. API 51.. X52

~fial.~!'i~

~,~_O_"'_'_.
&

~~~I
NA,

BLX52

To
To

Specification Type end GflJ;de


Chem. Ana~y~'s & Mach. Prop.

Chem:ArlslY81s
TPals-;WTnT13

Mech.
Mf\:'l,)
.,;."

rop.

,.~ .-,-_.
fiLLER '\. ....

ftiieki\iiuiRar;ge
~ese~e~a!__

..l~.9.0mm
. _

,.}'t,... .. ~. .~ '

.iN, . .
' "

--

To 25.4rrim
GTAW

Filiel

All

'OUlers 8MAW

Ditl _ 73mrn and Above

.. ~~!?!IHI ,_ _

- METAL (QW404) -,--.- ~-

.~lz:e,~!!!..~elall (Dla. ,F.No. _

1.6mm, Z,Omm, 2.Smm 8


1 5.18.,J:, .. With Fllhu'-l\1e'af' HA ',,-'~' Bare Solid Wlm
8.0mm (Max.)

2.5m!!!!3.2mm, 4.0mm, 5.0"';;;-4


.1 8,1

_AJ'f_~_.
.!.a!.lJ.!.l!elion .&FA ", Wilh or w1UlbUl filler metal
CDl16un~lJIe ~~ __ . F!D~I ~~~!!uet kirm . Wekl Met!l~ Thlcbl8S1 Ran e G~ _ ..~11l_ CIiI~lI::1C811ot1J.AWS No.) AddiUonlJJ_l!l!t~l!.9f Flux

,,:t':':..;: , NA .. ,t~,NA
Conted EIMt..ode
17.4mrn (Mnx.=.)

All _' ER70&'Z

All E 7018

NA

NA

,,
I

.C?~~.! ~

,__

_.-

. ,"1f': t Approved By: "


Sign
Name ; Bhadresh

.,~""-, ..

~. ; patel

Docume

.: aOEp.VKVC.fl'133.flA;K.

Dale .o.C.12.147.0004.D

:..l.5 -I
Rllvlslon:

l. '"i.~\

0,0 01110: 30.:09.2011

..

~--,,;:",

..... . ,

.;-'

aW~82 'WELDlN$,PROCE~!J!tE ~PE'CIFIC~:nONS (W~S.

.'

-~"--

Company Neme

_..
-0'

I
.,..

(Soe QW-200.1. se~tldrfix,


VEE KAY VIKRAM & CO.

ASMEEi:;;'Uer and

pi':~iul'GVe&~\~j'Code)
RENU SUTHAR Date; 24,12.2011 :)},,~,.,
','1

By ,Revision No': 0 ",0, ;Re"lalO~l o'~.t:,l:J. N POSTWELD

Propo.ed WPS No. : VKVClASMEMlPSJXG2

.-._.+ .,.._

SoPJlOrtfno paR No: TO'be Quali~edr~

.POSI!tO~s'tQ~:4ii'5) ...

'[ji:ile , 24.12.~11
(QW",,07) HA

HEAT" TREATMENT

-~--~--Welding ~resslon:
POllman(s) of Finet PREHEAT
._,

POllition{s) 01 Groove

All

~~a~!"1ethod

,,'
Uphill and bownhl;j,

.HeaUllgRate
":Socklng Temperlilure 'SockIng 11me" CoolingRate
GAS (QW-408)
.'>.e.

HA
NA ""NA
<.,';";

I
'I
1 I
,

.~!!~\lIat.!!mr'f.:'~.
... PrehealMalntena~
Inl8rpt1e-$ Temp Mall,

......"..,..--,

(QW-408)

..-..

All

Peiient Composition

Ambioht Tempcnitii'i:e
25QOC
Shielding

,','

c::'.
Trailing

GasCa'S}'Argoh

MIXI!!n!', 99.9%

FlowR~te
5-20 LPM

.._-_.

NA
Where applicable, ShoUld be reCorded) -

NA
HA "

NA

NA

(COtl\~lIl!1l1S f Speelalli:ealing. O

~1:@~RTI.~A~!~RACTERISTIl=S.fQW ..g) o
Cunem A.C. or D.C.
Ampll.Range) (
.;.. __

Backing

D.C.
GTAW-70A
q .

Porarll, to 18QA
Volls (Range) P , C ":. urslngurr~~\,. .

-M.AW'_ 70A 10 "0' A

..,'t.".
_.

. ':?',.

K"

{Amps and volls range should be recorded for each e1sctrode size. posItion, and Ihk:kness. elc. TIlls Informallon
..la~r

.~qrm8.imlla.r IQ l~athown s

may be listed Ina

-Tun-gstenElaqrode Size and Type Modea! MelalTransferfor GMAW

~--_.-_ ..

----

below.}

'2:5';;
.NA _

ora, EW Th2

.Eleet-;~WireF'e~;;rSpel

Range-41;;r'

.;' : HA

TECHNTQjjin~W~1~__itingO!..W~~ye S ~!L. Orir~. Cup. or NouleSlze !~!li~jn-;jC.'TD~t ClllJi!lr\lng (BurstllngGrlm:ilng, ele.l,,:.


,~!thoto! ~ackO~ge' OsCinaliQn

,.
St~n9 I Weave (Any) O.Omm'8.0mm I 12.0mm Din C.amle Cup , :Bmshlngl.Otlndlng 1ChlP.plng n.:.'. __. . Brushing' Grlndln,! / Chipping I None
NA Mu(tlpl. NA >);1;<;"!7
PDl!IiS,

-io.

MultipllJ r Sblgle PIISS (Per SIde) o ~Ultiple__ S~gl~BE'd(odes '.' ~

..

----

--

,.

'.

'.C!os~1t~"'~~t C~~be'r-,~ -::; 'Me~;;I~;; A~~~~t!~~


Eletlrod~eci~,
PeenIng

..

"HA,.
NA
,NA

Ma~~RI

' .._

::~.eo?flJ~h1~'~ P~'s'
Process

~;t;,:

~NA
Current Amp Volt

.....
Walding Speltd Heat Input Other lo.v.~,mrh.
Commont., Hot WI", Addilion. Tel;:hnlqulI. Torch Anglo ,te.1
<

--,
Clan

Filler Metal Dla.

Type Polar.
I)CEH

f---

R~~J:!e

Range

_ftn~
E7018

ER 10S-2 ER 10$.2

-=---rs
3.15
U

;;:2.5

70.180

iO.,r ".'
-

Range

..~
~'

ROOIPus

.;

DCEN OCEP
DeEP

10:180 70.150
70.150 .-1

<;'

_'0'25
tS45
1 .

. ;
."
M

'-'
_.

it;'

HotP.,.

',r.'%': ..
'

----

154~

, '''< ~
'.-

Fni'~.c.j,- Pan

Fin tip & Clip PillS

-_.~_...
Sign: Neme .

~.,.
\ ~

prepare'kBY: "
~nu ': har . .;.~
't'
"li!.

.
. 'I

,::-";i~~
_
_ 8hadresH P

~.

Sigh..
Name

"

. Documont

~ ,~ r "
tlAflOOA

.qa.I~: _;yJL ....


Pa e2of2

, .

Date

:..-15-'L,- Z:"
Revlelon:

.: BGEP-VKVC.P133.PAXX

. C-'12-141.0004.

0.0 Date: 30.0 -2011

--------------------,..----

.- - __. _ =",.. _
"

r= __

_.=:. . .,.' '=

.'__

QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) ( QW.200.2, Section IX, ASME Boifor and Pres8ute Vessel CodeJ
Recbtd Actual Conditione
Company Name

Used \0 Weld Test Coupon CO. Revision No. : 0


.. 'Revision No. : 0 ,

VEE KAY VIKRAM VKVC/ASMElfJQRlX52


VKYC/A8MElWPSfX52

&

Procedure CuatirlcaUon Record No.


WPSNo.

Date:

24.12.2011

...'

DBlef_2~. 12.2011

Welding PIOC~S (e&)

'~i.~ GTAW'"
'MANUAL

SMAW

.1

.!'.~-- .__ JOINTS (QW-t02)

Twe {M<inWii:'A\1tOfllOI!C.Seml-

.~ .

I
~~'.!!1!S!! ~.i!"J!:~. ;~' "r ~ ";.

1 .~.

>

".

. ..._jfq~_~_birlo.Uon uslifieaUons; the de BASE METAL (QW.403) Mat~~j.1l Spec.

.-.;, ,~-<;."'. --;;;~:, /::,; Groove Design ofTaGi Coupon :. . lied weld melal thickness aheill be recorded for each mler melal or rtiCesa used . POSTwELD HEAT TREATMENT (QW~07) .t., .. , Heetlng Method
Heating Rate

'

API 5L X52 TO API 5L X52 API SL X52 TO API 5L X!l2

NA
NA ".

P'Ne

-1

to

;1

Group No.

SoCking Temperature sockingTIme Cooling GAS (QW408)

~i;-_. -

NA NA NA

--_.,_.
j', ",, ~':.' Flow Reto

Th1cknes.- oIresi f~~Il. _


Dlamoler ofTesl

12.07mm

~~"
Perce~t ComposlUon Galiles) (MIxture)

Co1!@ll ... _ Other P~sa

~~

OD:27:3.0mm

NA Stile!dblg.~':-;'
GTAW
2.5mm

.f1.!c!R, ~~!~..h1qW""04

Ai1ron

.99.9%

~~e of"tnie"; Metal


'Iller Mel." F-No

SMAW' 2.5/3.2.;,m

TrefUng

':.,'i

"

NA
NA

NA
NA

HA

.Weld Metall\naiy&l,

'p;.'

BaCking
I

NA _
. __

SFA S{)ecilicatlon AWSCia;fjlfl'Cati~


'With' o~Wilh~ulAller
Metal

No

ELECTRICAL CHARACTERISTlC"'S!j!1:Q'!W"-4,,O,,'' '


Current . ~. _'

5.18
ER 709.2 with FlIIer

5.1
E 7018

Polarl!y
Amps.

=-t'].iAW-DCEN.

SMAW.OCEP

-, Melt'll Thlokne.sa .. Weld


--.--.Olher.

. FlI11l'f,ulal type "

_-----

--'

----

metal Ba"', Solid Win! .,.


' 7mm

NA

110.135A (GTAW) 80.110A (SMAW)

15.18 V (GTAW) 24.30 V (&NlAW)

2.!)mm 01

I
'.

NA NA

....

.tu:::,.
w.~y.
"C'

-NA

.POSITION (ciw-c!l_'~l
"poslllon orOroove
Weld Progre<;&lon (UPhill, ~!!ill) .

. .. , _.

_
10

R~olSiting'1 Oth.,

NA

NA
NA
Ambient
1950C

~~EAT(cW.-ioii

-p-rehe-;t r-;mp Min 'Ini~;:p;$,Tem'p:M;1l. - ._ ....


~trm!_ ..
Pl'gft 1 of"
'.

NA

I.

.~

Ooeumrml

No.: 8GEP-VK

0 Date: 30_09_2011
~ ,

,."

;;;:'~~ ...~.

, ~ '"
.. .

':.

.~.,
...

'

....~ .._.'"_.

,.

_. -- .._u

_______________________

~~~n'~,

~=

~"....,== __
n

~m~r~o~'~ .....
: $<,

QW"S3 PROCEDURE QUALIFICATION R~CORDS WQR)

QW.200.2, Section IX, ASME Boiler and Pressure Vessel Code)


Record Actual CondlUons Used to Weld Test Coupon
Compar'ly Name VEE KAY VIKRAM & CO. .~~.: .

, ".'

:.,-,"""

""".

, ,:$

;~-.

---.- .. ~ - ~-...
WPSNd.

Proctdure QualirlCallon Record No. 'VKVC/ABMElPQRJX52' VKVC/A8MElWP&/XS2

Revlsio!1ii1o. ; 0
Revision No. : 0

.. ~ . '''';;'

..

.Date ::24,122011
Dete: 24.12.2011

WELDING PARAMETI!!RS ': Po.ltlon' Dfa. &


Prosr T)'po. mm

'.~

EleclrlC(l!

Data

.~\. He.t 1nput O.to

,,;,.,
'Amm

A~p.
110 135 11C1~36
80 110

A
Voll. 16 15
24 Tim.

-,---,- --,, GTAW EA 706-2 . - , ... ERtOS.2 GTAW


.
3
0'

.- _. _

Min. DeEN 18
11H ~

W.ld L.nglh mm

mmlmln

2,' ,

101 NA

33,24

'

SMAW 6MAW

..

'" ~,-~
_0-

1G/N~~~~N
10lNA 10/HA 10/NA DeEP DeEP ,DeEP

28.63
30.78 29.99 29.q1
30.39.

. j

;.""

, 819

E 7018 E 7018 E 7018

',0

30 30 30

'" . -:0"

SMAV{ 'SMAW

..'"
.:.

...._-., . .

,~.-

3,' 3,2 3,2

80

110 24

..,
70' "0 87.

24.00 :.;..428.$0

&05).1:26 4240.38&

..

27.3&

6si7.067

..

28.94 30.29 ::" 28.92 28.12

8311.819 '50110,185 6321.611 8285.021

SMAW

---..."- .. e 1018 E 7018 3,'

',~ 1G I NA

---"-.-,; DeEP

80 .110 24 80'110 80 24

aiji
30 ~~'

.,..

1GI~~

DeEP

110 2
I

30.16

".-

870

TeeT REPORT DETAIL ..,'

~ryiS&AL'tNSPEC;:I~~REPORT :~.~KViWO/15.9,.~1.1211

~.>b;.D.le.l0.2;1~.
bTD.1S.l0.20il
OTD.19.10.2011 OTO.16.11.2011 01'0.22.11,2011 OTO.14.11.2lil1
~~~:~:: ~ ~ :~~_~ ~

VKVC

2 uaUID PENirrRAN-r-iESTlN<3REPORT
- 3 RADIOGRAPHY'INSPECTION REPORTtI MSNIRT/111010101 CHEMICAL ANALYSIS OF WELD METAl REPORT Nlg8.HD/2011 16.VRI201 t '(AS ISO 15100>' '.\

VKVC SATISFACTOR MEl" SIS NOT SATISFACTOR MET HEAT

--

SATISFl\bfOR

li"~Le TEST~~PORT#

peR

tsATISFACTOR'
SATISFACTOA SATISFA"'CTOR SAnSFACTOR SATISFACTOR sAns;A&oR SA;SFACTOR'f

~~,!Sl~~ T.ESTREPORT fI.2&l.VPJ2011

6 ;~_~~~.
7

;:~=~ 1(7::::~~~~~1~~C :~~~::~: ..


~>C)

(AS PER ASME SF.:C~X)

MET HE~T SATISFA5foR


MET HEAT MET H~T MET HEAT METHEAT METHEA-'i .. M~THEAT

NOTCU TOUGHNESS lEST REPORTtl124-VI2.011 NOTCH TOUGHNE:SS TEST REPORT#340-V12011

(AS PER ASTM E.23) , (AS PER.SN-:10045-1)

.QTD.Z2.11.2011 OTo.Z3.11.261 t

"REPORT #22.VIlI2011 (AS PER E.92) Oto.22.11.2011 8 __ ~DN~S? ~~~.RT #261,VPI2011 <AS P':R EN~104_3-2& NACE MR 0175 DTO.14.11.Z011 9 MACROTESTru;PQAT#260-VPf2011(ASPER,E,N.1321) ,. OTO,14.11.2011

HAADNESS

'0
11

HYt)ROGE'N-iNDUCEO CRACKING TEST REPORT #15 (AS PER NACETM.02B4-03) "

Hzi2~11
.

". ,

010.29.1

20.';"1'

,..(~~~~~..9E. TM-0E!:.2005 ME~HOD'A' , , _~ .. . ' T.n.n. T t Reltort Na. 10.VRl20:t1 DTD.22.11.2011 0' ",n.HEAT I!NOINEERS ~VT. LTD. . ,(. PER 180"1'lJ1"8120ojh~; ~:~~J i<~< ~~

SULPHIDE

STRESS.CORROSION CRACKING TESTREPORT#16MZI2011

DTD2Z 12.2011

.'..

iA~
t

-SP-;Clme~ Width
No. (mm)

Thickness
Cmm)

Ar..

_-.~.~~~ ~_ ..__ -11.9~ -~' ~~j6


Ton.lI. T
.p.ebn;n
t

-1G-VR".24~90

mm

Ultimate Loud
(N)

Uru.. Tonl!lllo te
Strength, Mpill

Type of Failure & Locntlon

12.22

304.2~ .~90.81'

175000 -17~OOO

~ ..'

575.1 \,.502,9;' .

,;,.~tWcldMelal l:;'AtWeld Motal"".

R.port Nc). 2S.. VP/2011 DTD. 14.11.2011 of MET.HEAT ENGINEERS pVT4 LTD.
(AS paR AaME Sl!c.1Xt2010) Thli:kl1o"

No.
. - 255VP -

1.W'dlh

A~.
'"rtli'~ 260."5. 248.40

-UllIm,At. Load
(14) _ 146000 142000

. "-~mIt1Rt.T,~~~n" ;ryp.

(mmJ
20.10 20.00

(mm)
1iZl46,> .:~ ""

'Strengtb, Mpa
502.9 571.6 .

f &'Loc.U!".;;
At AI pore, I

41'

F.llu",

72si"'"vp-- -

-~~~. ~;:,~:;.n'No.fB~.POVKvc.P"~~b: _~~i}J ~ .. "'~;::. ~ __

WOlti~QF8;~ '!' ~t~

----_.
----- ._".Comp!lnyName
wP$No llen.tI y

------~~-,,~,,>:."

.."

:-

ora ,'c.'"

.U. = -e: ** i. .. _......,==""""_ ..


J

'Y

F an"J:i'n'WCS

-,

,i~.

./'

QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)

(QW-200.2, Section IX,ASME_~lleq~:nd Pt8~sure Valisel Code)


Record Attual Co'~dlUon~ Used

10 Weld Test

COUPO~

:j
Dale: 24,12.2011

VEe KAY VIKftAM


VKVC/ASMElPQRlX52 VKVC/A'GMEIWI!S/XS2

& ,co.

!.

ProcedureQuallllco1iooRecord No

RevIsIOn No. : 0

.; r,levislon
22.11.2011

No,':'O

Dale: 2'(,2.2011
PVT. LTD.

".port

No. 1e~VRl2011,DTD.

...,..

~ "
38 38

0' MI!T.HSA'r ENGINESRS (A8 peR 180 1518812001) '~?

J
i

, ,
!

Mandril Dla fmm) Sldo Bond 18 VR

----......", ""
,

B.ndAngle ,180' f80' 180' 1IJO'


l,

.......
Re.ult Satisfactory
Satisfactory
SaUsfactory
"

,1

----- - _-.. _. 9~;;d Zi-yR'-...-.. - _. -- --_.- '-Side Bend 11 VR

...

Sido Send 20 yt;t '---Slde Bend T

""'----".

'.38

..

38

R.port

No. 2!140vP/20U-DTD. 14.11.2011 ofA.tET4t.T (AB PER ASM!! 8EC-"'X:2010) -MandrUDJn (mm)

Satisfactory ENU.IMEEAS Pvt~ LTD..

-.0-;,.

,sp~o~~.n .~o.
Side Bend 256 VP

Result Satisfactory

38

Satiafectory Satisfactory

'n...

'.

Stl~lsfaclory

"',

-.-----Shear Area

-~ --Weld

-_.

(mm)

--

---II

:;-

10x10)(5$ 10x10xSS

Minus 29(lC 'Minus 29 C

38

'8

53.33 J.
169,33 J

III;". . -.......: ..

42% 100% ;

.'--63%. 100%.

67%

46Y.

_ ,_

Notch Toughn T.at .Ch.rp)' V - Notch R.port No. 348Nl2011 UTD.23.11.2011 '. _ _~' MBT-HEAT ENGINEERS PVT. LTD. (AS PI!n: liN _ 1004S.~~t1090) 81z. mm 10K10x65 JfI1p~ct Test Minus 29 C rilnus 29 C No. 22-YR/201, "(AS

'"

Locatlon Weld

:::-

Energy Absorbod In JoulelJ I

Averagd

-'-'-'IIAZ

44

'6
110

"

III .

-Yaluo
47.33 J 1HI.00 J 42% 76-/0 48% 47% 79%
,

62
110- '

10x10K5S

120

HARDNES8

n.port

DTD. 22.11.20'1 'of MET .. A1'ENGINEII~~ E pitH I!.S2:i1882 (ita-2003)) -f:,

P~~,I. o. , T
,

82'10'

."'.>

,
"

Locallon.

.~

"" QW4g~ PROCEOURE QUALIFICATION RECORbs (PQR)"

Company

~-... ".-

(QW-200.2, Sectlon

Record Actual ConditIons Used to W(fld Test

N9me "~

. ,',,'EEKAy'vikRAM
.',

____
..

ix, ASME: Boller


&'00.
'

and Pressure Vessel Code)


CQUPON
.

,:.~,
Revision No. : 0

'"""

','
Osle; 24.12.2011 Dale ~24.f2.2.011",; PVT. LTD.

. ~--

Procedure Ouaflfk;atlonReoord No.

._-

_. -~.

VKVC/ASMEJPQRlX52 ~KVC/ASMl!VPSfX62"

_.

..

MARONe

R.port No. 2'lt-VPI20tt Lcieallon

DTO.14;11.2011 of MET.HYT (AS peR 1!N-1043-2J1981 &1NA~E Mit 0171)

I!HOINI!ERS

,I
!
'" 1

~,I
I

~"

...
@

HAZ HtlM FROM SMAW (Right) API5L'G'R, X52

@ ---..,-.~-...

-----,-,'--_.'_. HAl 1 MM FROM GTAW (Right) API 5L GR. X52


.

__ _-"
..

.'

1'"

VI~!ier.HO~-,n.e.(HViO)
186"185-183

@I W~ld 1 MM FROM SMAW @ Weld 1 MM FROM GTAW

180~179.178 'al~18b-179
176-175-173

.,

,'.'

'

..

~.@HAl 1 MM FROM'SMAW (LeftrAPI5L

GR. X52

1784i7~176
175-173--172
'i'.';"

.T

-,'-'---@!Paml\t1MMFROMGTAW(Rlght)API --_ ... _--@ Parenti MM FROM SMAW (Leftl .-~.~-,_.- ' -~-'

-- Par.nl1 ~M ----------~ - --.'-' @I FROM, SMAW (-RIghi) API 51, (',;,R, X52
@ HAZ 1 MM FROM GTAW (Left) API 5L GR. X52 5L

170-J 69.168 171-170-169 169~168.161

GR. M2
J;
",'"

~, 1"'"'' .
" F'
WL-14

,"I

ApI SL GR. X52

<" . _~_P:'..~.~I_'_MM FROM.:GTAW

(Len)'API5t'G.~':X52

17:2~l7'1;170

"

'l';:>' ..

;-tr

Wl!I~et't1Name

R.Ju Prasad

Chandii.Pre*ndii- .
T t Conducted By '--'.< ... --,-Vicky

~;WL-2

'~.

Wo o;1!rtlfy lhat the ststomenls In 1111$ record are correct and that the test welds were prepar:ed, welded end tested In . a.~~I1.~~ with the requl~ments of Section IX ~rtll(1 ASMEi<::.OdGE:d,2010 '~>:<' ,'.~", ." __

~:

#,;
,>

-f

, '..'. ~
~,

; "t.

--""""--

..

_.- .....~
.,.

.._.~.

~_..

--------------~----.,....,--~"~-~-------------..------------

"Q"~,~TIO"''~:: ~~~_s-!,:m~ " (,:erR~t~~~ect'o~ ~~.~-;.~~Eo~~~.


Qw_m,~:~''' __
IX!, VKVCfASMEt'N!'.~~~
21

Pressure V::~e: Ode) C

II
I

. _.

TEST DESCRIPTION

.1~~~II~I~ of WP~,!l?lIow~

Tesi;;)up;nAcTGA"lVALUES

1...9 prod~l
, 12.7mm

weld

~p'!ctll<:8~~ O!' bB~e '!1~.!!!! AfOISt-GR. )(52 TOAPI5l. OR. :JtS2 CONomONS AND

, -_.,- _ ... WELDIN".-V'-.-'-'".-LE-.-('Q"W'3!50) :~ei!fulJ!~?~~j~}.' --T _lJ!~ ,!!!"~~I.lI..e:~l:i!lI~OfI'allc) used , ~\Il (m~l, w:e1um.~a~OUble-welded etc; ',,"

.-fesT

Thickness

QUAiIFicATIO--.-L-'-M-'T-".-GTAW
M ~U.A~ _WI__ HOUL~_~CKING

--

RANGE QUALIFIED

ClAW ~NUAt.: ~ _, WITH & WITHOUT BACKINO

.Q~'~'! f.iE.e_(~terdiameter irpipe Of'lube) .~ .1:J

PIPEJ!,!~B
p NO.1

PIPE;: 73MM 0.0;

& OVER

': . '",,~;gi;'j~~""
,., :-",l' ; .5~t,'e~,a! l!.e~i.Od~}lJ!!c1ncatlon(s)(SFA) :-'.",.:-;I'~,.;
Fl~er etal r electrode m o c1a!lslrJeatiofl 5 Bun metsl p. or 5.Nutnber to p. or $.Number

,"'!,~.:.~t./,'.

PNo;"1 THROUGHTPNo. 11, P No; 34; $. P No,,41 TWROUGH P No. 49 t';J",.<,",' '. '

.SFA5.18
705-2 F6

SFA!U8 ~~.","' A
All. F 6 ~. A LF6 WITHFIUER NONE SOLID WIRE 9.4mmMcu.
N.A.

~~iit(~f~worPA.~__
.f~~ 1
P,oce8S:J Petillo"

FU:er m1""tai: 'f.NumblifS

".

WITHFiiI'ER
NONE

'. ~ma~!.'r:'~I1.(~TA'!y.OfPAW) _ _Iller !>'.E~,~ldIm,!!!l.~.!J!-'.Il..?redlpowCler) (GTAW Or PAW !!!p!!II,t 1~lekIKlI!, fo!. each process
3 layers minimum 0 YeG 31a ers minimum 0 Yes ONo

-SOLiD 'WIRE

'" .0

-Umm
~N.A.

qualffied (2G. GG, 3F, etc,)

,.

--Vef~..!.l?roar~~~ u--;moi'dOWfihnl

oowrtHiiI.
If.A,
NONE "';;;:'~ ..
," ,-:':1~ ~: ..

GROOye.F'(PLATE & PIPE OYER 610 MM 0-0.). GROOVEF(PIPE ::..610 MM 0.0.1 & ' FILLlli(PLATE,AND PIPE) DOWNHILL

TW~!.lu.I9!~{QfWJ._
Inert ga:s ookI'lIlIGTAW. PAW, GMAW)

N.A.
WITH OR WITHOUT GAS
N.A. INERT

J~;;-:,!!r~ej!?-:8y~!obular
~__ ~. ,_

or pulse 10 ..!.hart c1;~i1-GMAW


. ".

9Jlo'!!~!tw:'polarityIAC,DCEP,[}CENL:'

-OCEN'-RESULT

N.!.. '

peEN'
;,

,><,~:,

.y"~~Al.lJ~J'!II1.~U1?~ of C~"p'lolo WeldjQW-,302,~~,}~"r;;'"~:;,.,,~'. ""

~et61Y & Aceeplabl~ --".:,:; ",'(,'.,.:{': ~y~,I.,_.t ~!rallsverse rool & hiCl!l[OW-462~3(8)J "b _9..!-ongftudlnDI ~ot & face (aW.4(J2~ b) 1 "~Skl'~ QW.0462.2) a .I~i~b~~ seeC/O)t"., ~~l!"resistDnl cive,IBt.lQW--4~:~L.~ Plate lJe,:,d~peclman, com:islon-rel:lf9tan( overlay [QW.462,5(d) _0 ~ Macro t~l for fUSIOn IOW-462.5(bll '~.: !.,,-'" 0 Matro lest for fusion (QW-462,5(el" ~.':..'",,-

..,. -- ."'--, ....,---.~.. . TYPE ~-Skle SIcIe Bend SB:3 . --

_.

eenc.-s"a:l-

RESULT SaUslaclo SaUsfaclo


'N.A, N.A. ,. FHlelslze n,

:-..-,~._.---===
TYPE Side Bend S8.2 SIde Bend SB-4

"RESULT SaUsfa ' SallsfaCl:o

-LEn Ih ~.~. N,A.

-Ait~li~

r~d~r~PhIC ~y-~r_~alian_r:e~uus (OW-1!!l:'~P.!.e:l?I~_

Re ort.~o:

_~~O!':'l~~'TI.on(OW-18~
O\hf!t

Filletwelt:f.fraclurelest OW-180

8!lE

MSNJt1!!.1.!~
percenl of ~efects fconvexlt In.

METSIS NOT
N.A. ._~ _.--

ConC8vl

N.A.
~ 16.YRI2011 & 254-'VPi2ii'i1

tests
Mel-Heal Engineers Pv1, ltd:
Mr.Vicky

"E~~of.p;e~!O~lU~:~:bJ. N.A.
.M!cl'Snical!,Kt!J O!1d~J.~d C by
Y"eklil19. !I':!2!:.M~b

cOmpa'!L
L9baraJ~~'l'~I~e~"~n~o~.
COMPAN'y

~8N.A.

ORGANIZATU)N"-

-,-_._. ..
'

---;-VEEKAY
~
:

VIKRAM &

?IR":I~D~!.~:

-U:'~G
~
R VI

!
. ".-'

Name: Raju Pr88sd WL No. Wl_14


.. ,j;. >. ,~

--

tI

NAME --, - . SIGNATURE

DATE - --

.~-

: 24 12.2

-----------------------_ ..'..-------~-.------_.-'.,-----------" .

"", ,',

RANGE QUALIFIED1;:

'"

SMAW
MANUAL WITH SACKING

PIPE 73 NlNJO.D. '&'OVER13tl'"l'ImeiHl p. or S-Number to p. or-S-Nulflber


" "

Filler' metal F.Number','---

Filler m:~t .t?r electro.<!~_~~~!~!io"(s) SFA Fl~er metal or electrode dasslflcaUon s

S"FAS.1
E701SF4

C~~\!d9E..V[Oi.!"~"W>'~-,

". ,!!~r!lP!t(~tid/me~t or nUll" co~edJpowder)(OTAW or PAW .

,~!_~aE!!! fllSl!.rt(GTAW or PAW)

--'

' ", '

:N.A.

',,"

,N;A. ,A.

";1-

'PNo.1 THROUGHT P No. 11, it P No. 34, &,P No. 41 THROUGH 'PNo.49 SFA 5.1 , F1 TO F4 WITH BACKING' F1 TO F4 WITH BACKING , ;N,A. 'o'~ ,N,A. N.A.
'>

1
j
I

Oep!l! 1.~l.!!I.,,!,~1I.!. fO!!!!!J~rocess


f'.~!!.~!J3Iayer$ ~{?.E!"2,~. . minimum Ves el No 0 31lillers.!!!!!timUM elVes Gl'No ';,'~: '

N.".
,8.8mm

N.A.

PatitiOn qualified (20, 60, 3F. etc.)

"

'0
DOWNHILL

17.6mm Max., GROOVE"FIPLATE & PIPE' " OVER 610 HIM 0.0.), GROOVE.
F(PIPE ~610 MM 0.0 . &

FILlET.:fJ.PLATE

AND PIPE)

yei~~~.!,~l~n downhm {uphill or 1j~ of rl!fll9~s (OF'ffl; .


,lne:rt9!s~':1.a(<<;;Thyv.-PAW!. ~AWJ ~;-, ~ ~t Tr~~r !"~" lsp~aI!globU~!E':pUlse 10short clrcull-GMA~
QTAW.CU[!~I.!l'P!l~arily (AC. DeEP, OCENl

DOWNHILL

N.A.

N,A.
N.A-

-N.A. N.A. N.A.

j"

','

NA 'RESULT

N.A.

:sAiiffFACTO Y & ACCEPTABLE ,~, ;0 Longitudlnal'rool & face (OW'-462.3{b)] . ~,0 Sloe (QWc162,2) '0 Plate bend speclmen.cortoslon~resistantQvertayraW-4'62.5(dJl ,0Mac,:?_lesl for r~~lon (OW.-462.5(e)'L
TYPE
Side Bend SB-.2
Z I< SittEI Band SB-4 ._',"

'\

RESULT
"SetlSfaclOf)' ,

''''SatiSfactory MET N.A.

.f!<'

ReportNo. MSNIRT/111010/01
Length and percent of defects'

SISNDT

"

ti.'~l?r;C<)Yfly'con\lexilY
N.A,'

(lit'

N.A:N.A. .' ~~"


&

:N.A.
-,:.o" ,

:-cOfiiPany
Pvl. Ltd. "._.-

.'(.

~"'"

",if'
2S"-VPt201;

MQt-H&al Engineers Mr. Vicky

laboratQry Test No.

1SNRlzo11

-.-','~-'-

ORG~N1ZATlON

: .vEE KAY VI~M

& COMPANY

:'~~~;E.~' ." "ft:


bATE
_--;;;.

ceRtifiED BY

: WELDING
: 2-4.12.2

ENGINEER'.'

Nsme_:Chandu P~~d
Wl No,WL'2

i" '

tit'

~;

, __

C'O

;','
>,'

"
Doc:uMen' No,: BO

,
" ,~'

"I"~
/

,
Company Name WPSNo. ,Supporting PQR No.
.;

QW-482 WELDING PROCEDURE SPECIFICATIONS (See QW-200.1. Se~tlon IX.ASME Boller and Pressure

(WPS) Vessel Code)


VINey Date: Date: 30.01.2011 30.01.2011 MANUAL'

IVKVC VEE KAY VIKRAM


; VKVC/ASMElllVPS/04 : VKVC/ASMElPQRJ04 GTAW+SMAW
.

& CO.

By
Revision No: 0 Revision No: 0 Type(s)

Welding

Process(es)

Automatic Manual Machine or Seml-Auto) Det8lla As per Drawing As Per Drawing

JOINTS (QW-402) Groove Design RoolSpaclng Backlng. Retainers ~ Metal

GTAW SMAW None

: ~Ith & Wlth0':lt Backing : With Backing


,

tWeid'Me~ii" .

.,

....,
!

'.~'.'> ~-",

(Refer 10both backing and retalnelli,)

o Nonfusing
o Other

Metal
.

o Non Metallc

AS PER FABRICATION DRAWING


~r written J

Ske!-~es, Production Drawin!1"

~?!d Symbols

HeV'S'O'l

Nl,:

.~,~

Description should show the general arrangement of the parts lwelded. Where applicable, the root spacing and the details of weld groove may be specified. (At the opllon of the Mfgr" Sketches may be attached to illustrate joinl design, weld layers and bead sequence, e,g. for nolch loughness procedures. etc.) BASE METAL (QW-403) P.No.

I
I.

Group No.

All

To To
T9.

P.No,

I Group No,

T
I

All

OR SpedfieeUon Type and

1 Specification Type and Grade

OR, Chem. Analysis & Mach. PtC1P. t Pass'" }S,~.ln.( 3 MM) . ,., .. 1 ".,-. Ttdckness Range Base Melal

I
INA

.
,

I Chern
, All

An,~I. Is,&_ M~h .Prop .

. I

Groove 11.5mm To 11.12mm

I Fillet

I Othe,s

Pipe Dla ~All

FILLER METAL (QW-404) Process Size of filler Metals FooNo. A-No. Classification (SFA) With or without filler meta! Consumable Insert Fine' metal product form Weld Melals Thickness Range Groo'Ve Fillel Classification (AWS No.) Addition! Delillon of Ault Other 7.0mm (Max.)

GTAW

SMAW

.1.6mm, 2.0ma:n, 2.5mm.


8

2.5mm, 3.2mm. 4.0mm, 5.0mm


4

,
5.18

,
8.' NA NA Coated Electrode

With Filler Melal NA Bare Solid Wlr.

4.1Zmm (Max.)

All
ER70S-Z

All

NA

E 7018

NA

Exhibit No.: 10,05 Revision:

0 Date: 15~10.2010

QW-482

WELDING

PROCEDURE

SPECIFICATIONS (WPS)

(See QW-200.1, Sedion IX, ASME Boiler and Pressure Vessel Code)
Company Name WPSNo. Suppor1ing paR No. POSITIONS (QW-405) Position(s) of Groove Welding Progression:

I VKVC

VEE

KAY

VIKRAM

& CO.

By
RevisIon No: 0 Revision No: 0

VINey

: VKVC/ASMEllNPSf04 : VKVC/ASMElPQRl04

Date:

30,01.2011 30.01.2011

Dale: NA

POSTWELD

HEAT TREATMENT

(Q":V-407J

All
Uphill

PWl<T

I Downhill

T emperalure Time Range

Range

NA NA

POSltion(s) ofFillel

---:-

All
Ambient 2500C Temper.lure

GAS (QW-408) Percenl Composition Mixture Aow Rate 5-20 LPM

PREHEAT (QW-4061 !Preheat Temp. Min. Inlerpass Temp. Max. Preheat Maintenance _ded) ELECRTlCAl CHARACTERISTICS D.C. GTAW SMAW - 70A to 180A (QW-409) Polarity Volts (Range) Pulsing Current

Gas(es) Shielding Trailing Backing Argon

SO-A NA NA I SMAW
- 45V

NA

NA NA

(Conijnuous(lr Spedal heeling, where applicable, should be.

NA NA
- DCEP

CUlTenl AC. 01 D.C. Amps. (Range)

GTAW 10V'-

- DCEN 25V' 15V

- BOA to 200A

etc. This lnfonnation . . may be Dsted in a

(~:uf:r and volls range should be recorded lab r form similar 10 that shown below.) Tungsten Electrode Size and Type Mode of Metal Transfer for GMAW Ete~e Wire Feed'Speed Range

for each electrode

size, pos!Uon, and ttllckness.

2.5mm

01., EW Th2

NA NA
String 6.0mm' etc.)

..
I W vo (Any) 8.0mm' 12.0mm Dla C . mle Cup

TECHNIQUE (QW-410) SIring orWeave Bead

Orifice, CUP. or Nozzle Size Melhod of Cl,eaning (BurshIngGrinding. Method of Back Gouge OsciDation Multiple or SIngle Pass (Per Side) Mumple or Single Electrodes Closed to oul Chamber Manual or Automatic Ele ft"WieSpacing Peening Use of Thermal Process FiI1erMetal

Brushing Brushing

I Grinding'
I Grinding' PaS.

Chipping Chipping' Hone


.

NA
MulUple

NA NA .
Manual

.
Type Polar.

NA NA NA
Current

WE.

Process Class GTAW GTAW ER705-2 ER70S.2 E 701B El0tB Dia.

layer(s) AI RequlTl!ll A5Required AI Required AI Requlred

Amp
Range 70.1BD 70.180 ' '90-200 90.200

Volt Rangs

Welding Speed Range

Heat Input

Other (u_ll .Reamtks, Cclmmenls. Hot Wire Addhlon. Technique; Tord! Angle etc.)

,.,
2.2 <0

'MAW 'MAW

DC'. DCON DCEP DC'P

,..., ,.
10-25 10-25

..

Sign:

Approved By: ~

RootPus
FItIerAnd C. PI" flJlt,AndClpPnl

p,.pa"dB~
Sign : :VJncy

REVIEWED

Name
Date

I'>.-'-I~'
A

'?."-/l-I1

..-xhiblt

Name : Bhadres~el
Date : 30'OI..Ja" No.: 10.05 Revision: 0 Date~ 15.10-2010

ASME

QW-483 PRO~EOURE QUALIFICA:nON ~ECORDS (PQR) ( QW-200.2. Section IX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used Ito Weld Test Coupon
Company Nilln. Proposed WPS No. Procedure QualincaUon Record No. WPSNo. WeldingProcess(es) Type (Manual,Automatic. Semi-Auto) JOI"rS (QW...o2) VKYC VEE KAY VIKRAM & CO. YKVC/ASMElWPSf04 VKVC/ASMElPQRl04 YKVCfASMElWPS/04

R.vI910~No. : 0RevIsion No. : 0 Revision No. : 0


GTAW+SMAW MANUAL

Oat.: 10.01.2011
Date: 30.01.2011 Date: 30.0t.20tt

. . Groove.Deslgn of Test Coupon (For combinationnuallrlC8lions the de""slted weld melallhickne~lI be recorded for eadl filler melal Of nxess used.' BASEMETAL (QW-403) ~1WELD HEATTREATMENT (QW-407) Malerial Spec.
Typeor Grade

'

SA 108 TO SA 105
GR. B TO SA 105

. . 1 to 2

Temperature. ~,..
TIme

NA'
NA

P.No. Thicknessof Tesl Coupon Diamelerof Test Coupon

1 to 1 S.SGmm OD 60.3mm

Group No.

other GAS IQW-408)

NA Perc.entComposition Gas(es) (Mixture)

Olt\e.
FtLlER- METAL (QW-404)

NA
Shielding

Flow Rate 8-10 LPM

Argon NA

SG-A NA

Process
SiZe of Fnler Melal FillerMela! F.No. Weld MetalAnalysis A.No. SFA Specification AWS Classification Wlttl or WrthoutFiller Metal Fillerme1alype t Weld Metal ThIckneu 01he< POSITION (QW--405) posilJonof Gloove

GTAW
2.6mm 6 1 5.18 ER 708-2 With FIII.r r

8MAW
3.2mm

TrailIng

NA

B~mg
Currenl

NA

HA
IQW-409) D.C. OTAW-DCEN. .MAW-DCI!P 14-17 Y (GTAW) 1~17 Y (SMAW) 2.6mm NA

NA

4 1

ELECTRICAL CHARACTERISTICS

. .~',(':.Ocslgr:~. 5.1.
E 7018

~PI~~~pc~
9().130A (GTAW) Amps. 90_100 (SMAW)

metal
8.,. Solid . Wire 3.5mm

NA
Coated

1ungsten Electrode SIze Olher TECHNIQUE (QW-410)

Eloctrode
2.06mm

Root String /

NA

NA

String or Weave Beed

OtherWe n

10

fNeld progression(Uphm.DowohlH) Downhand-.

Othe'
PREHEAT (QW-406)

NA
Ambient 2500C

Oscinatlon Mu11lpass r SlnglePass o (per sIde) SIngle orMulUple Electrode Closed to oul Chamber Use of thermal processes

NA
MuIUp

NA

NA NA

Preheal Temp.Min
Interpe55 Temp. Mall Other

NA

..

__ ..

Exhibit No.: 10.06 Revision:

0 Date: 15-10-2010

COfl1panyName Proposed WPS No. Proudu,. WPSNo.

QW-.483 PROCEDURE QUALIFICATION RECORDS (PQRJ (QW.20D.2, Section IX, ASME Boller and Pressure Ven.1 Code) Record Actual Conditions Used to Weld Test Coupon VKVC VEl! kAy VlKRAM CO. RevisIon No. : 0 RevisIon No. : 0 RevIsion No. : 0 Date: 10.01.2011 Date: 30.01.2011 Date: 30.01.2011 VKVC/ASMetWPSI04 VKVC/ASMElPQRJ04 VKVC/ASM~PS/04 Electrod.

OuallncaUon Record No.

,
Pa

H Input Oat. A,. Wold Ty~. Amp. Yolt. nmo .rogr "'ngth mmlm" A Min. mm 1 GTAW ER 705.2 2. 1G/Downhlnd oeEN 90 13' 17 2.03. t., 93.60 2 10,92.95 GTAW ER 705.2 1G/Downhntd OCEN 2.' 120 1. 17 2.17 t BT.58 3 1150.95 SMAW E 7018 3.2 1G/Oownh.-lcl OCEP tOO 11. 17 3.T8 t 51.59 11153.87 T I. T t (QW-1SO) (QW .2 (.)) R.port No. MI!ILA2112D for , lint. rpm. Specimen WIdth Thle:kn UlUmat. To"" Ultimate T.n.n. Type of FaUu,.. No. (mm) (mm) mm' Load, (kN) Strength, N/mm:l & Lac.non 111.10 5.56 106.196 59.25 55T.93 At Parent Metal 19.05 5.58 106.299 57.60 541.87 At Panent Mebil B.nd T (QW.180) (QW..ce2.3 (a)) R.port No. ME!1LA21120 for M.taJab IIntarpri S~lm.nNo. Width (mm) Thlckn (mm) . MandrU.Ola.(4 X t) B.nd Angl. R ult Face Bend FB.1 19.04 5.55 20 18' SaU.factory Face Bond FB.2 19.02 5.54 2. SatiSfactory . Root Bsnd RB-1 19.08 5.56 20 t SaU.'actory Root Bend RB.2 19.10 5.54 20 Satisfactory Note:h Toughn T t - Ch.rpy V - Notch (QW-t70) R.port No. MI!ILA21120 fo . M.tal Ent . rta.

N.

Proc

c,

D". mm

Po.lllon

WELDING PARAMETI!R8-',. Electrlca' Dat.

"

.,

"

...

,.

,-

,.,

..

Sp.clm.n

No.

S~.clm.'!~~'~~;'":N

' 90

t
2 3

10 X 3.3 X 55mm 10 X 3.3 X 55mm 10 X 3.3 X 55mm R.port

HARONES. ( QW 482.12) Loe:allon MlddJe-(Parent) SA 106 Gr. B Middle (HAZ) SA 106 Gr. B .. MIddle (Weld) SA 106 Gr. B Middle (HAZJ SA 105 Middle (Parent) SA 105

Minus 30 C Mlnu. 30 C Minus 30 C Avg In J (Min 10 J) No. MI!iLA2t120 far M.t.lab Ent.rp Vle:k.rs

"' "

Tf'~t. T.~p:

Energy Ob rved In .I (Slngl.'Vatu.

,.
2S 2.

7..n.

24.33

Ete:hant

MACRO TEST R.port Solution

No. ME1LA2'1120 for Met.I."

H.rdn (HVi0) 158 -163 - 157 183 -189 208-204 185 -169 150-154_153 Enterprl

Observation Welder'. Nam. Tut Conducted By Vlncy K. Panda

2 % Nltal A VI.ual Examlnatlon.of eros. section area of Wald & KAZ. There Is a Complete fusion between Base Metal and Electrode. There Is a No found a.!!l.lnclualon and Crack. So. Macro Etch test I. SaUSfactory .nd Ot<.

Satycf.y

_L ..

W.ldarlD

I
I

WL-8 WL.7 wolded and tested In

, ,

We certify that the .tatement. In this record are co .. t .nd that the test welda were preparod, c accordanc. with the requirements of section IX of the.ASME.Code.. . U :.,

PreJt,ared By -c' Sign Name Date

: : Viney

rc

Approved

(DtUIlof ;"COrdO~""

Sign Name ; 8hadre~atel Data : .30 -0 "jo II IlluslreUve only .nd m.y be modln.d 10connnn to the type .nd number or t te ~ulred

By ~

~ "'- Code.) 0 Date: 15.10.2010

~~~

'3.0...;i_"
ANILKUMAR DHANWANI A;SMEAuthorl~ed l!JspE!ctor

Exhibit

No.: 10.06 Ravlslon;

..

..

.. .....

"

..

Welde(s name

QW-4S4A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ) (See QW-301, Section IX, ASME Soller and Pressure Vessel COde) K. Pande Identification No. - I WL _ 8
TEST DESCRIPTION IVKVC/ASMElWPSlQ.4 I,m Test coupon J Thlckrfess AND QUALIFICATION ACTUAL GTAW LIMITS VALUES RANGE MANUAL BACKINQ WITH & WITHOUT BACKING PIPE 25 MM 0.0, & OVER P No.1 THROUGHT P No. ii, P No. 34, & P No. 41 THROUGH P No. 49 QUALIFIED

Idenliticatlon of WPS folowed Spedlicallon of base metal{s)

SA 106 Gr. B TO SA 105


TEST CONOmONS (QW-350)

a Production
IS.56mm

weld

Weldin

WELDING rooess as\

VARIABLES

T i.e.; manual, semi.automatlc used Boo metal, weld metal. double-welded, etc, ltl PIa 9 o Pipe (enter diameter If pipe or-lube)
Base melal p. or S-Number 10 p. or S-Number FiRer metal or electrode speclflcaUon{s) ~er metal or electrode classification IS iller metal F-NU~& Fnler GTAWot PA: Con&umable Insert GTAWor PA SFA)

MANUAL
WITHOUT PIPE (60.30 MM 0.0.) PNo.1

GTAW

SFA6.18
ER70S-2

SFAS.18
ALLF6 ALL F6 WITH FILLER NONE SOLlDWlRE;

F6
WITH FILLER NONE

FO"
Process 1 Process 2

solldlmetal or flux cored' for each process

de,

GTAW or PAWl

SOI:.lDWlRE'-'" 3.5mm N.A.

Deposit thickness

3 IBVers minimum 310 minimum

DYes DYes

"No ONo

7mmMax. N.A.

PosItion quaHlJed (2G, 6G. 3F. etc.) Vertical resslon ffuel as 0 u

'G NA
N.A. NONE N.A. DCEN RESULT

GROOVE-F(PLATE & PIPE OVER 610 MM 0.0.), GROOVE_ 'F(PIPE~610 MMO.D.)& FILLET -F(PLATE AND PIPE)

II or downhill

NA N.A.
WITH OR WITHOUT INERT

Inert gas baking (GTAW, PAW. GMAW) Transfer mode (s ra I lobular or pulse 10 short circuil-GMA GTAWcurren1iVP6IooIarttviAC. ~ual . OCEP, OCEN

GAS
N.A. DCEN

examination of complete weld (OW-302.4) Bend test '0 Transverse root & face [QW-462,3{a)

Satisfactory

b Longttudinal

& Acceptable rool & face IOW-462.3(b)J


corroslorweslstant

To

Side (QW-462.2)

o Pipe bend specimen. COfTOSioflores!s!ant overlay [QW-462.5(C)] a Macro test for fusion (OW.462.5{b)J

o Plate bend specimen.

overlay (QW-462.5(dl)

o Macro test for fusion (OW-462.5(e) RESULT Satisfactory Satisfactory results (OW.191)Acoepttbte Report

TYPE
Face Bend FB-1 Root Bend RB-1 AIlemative radiographic examinatlon

TYPE
Face Bend FB-2 Root Bend RB-2 No. MSNIRTI110120/06

RESULT Satisfactory Satisfactory MET SIS NDT

Fillet weJd.frecture test (QW-180) MaQ"o examination (OW-1B4) Other tests

N.A.
N.A. I Fillet size (In.)

Length and percent of dotects

N.A.
Concavity/convex! (In.)

N.A.
N.A. Company

N.A.

Firm;1iM specimen

evaluated

bv bv

N.A. Metalab Mr. Viney EnterprIse

N.A.
test no. MElLA21f20

Mechan1ea1tests conducted WeldlOO supervised by ORGANIZATION CERTIFIEO BY NAME SIGNATURE -DATE

laboratory

: VKVC VEE KAY VIKRAM

& COMPANY

,WELDING ENi"
:MR.ViNCY : 30,01.2011

.
EXHIBIT NO: 10.07' REVISION: 0 DATE: 15.10.2010

IllIEVIJE\\iED

4.,..:A ~
I'l.--e-L -f

':-.)I,nLKUMAR DHANWANI IASHE Authorised l!"specto('

,.

QW-484A FOR WELDER PERFORMANCE QUALIFICATIONS


Welcser-s name ldentifrcalion ofWPS followed

(WPQ)

(See QW-301, Section IX, ASME Boller and Pressure Vessel Code)
r
Satydev Identification TEST DESCRIPTION I VKVC/ASMElWPSf04 Ii) Test coupon Thickn 55 LIMITS VALUES RANGE QUALIFIED SMAW ACTUAL MANUAL WITH BACKING PIPE (60.30 MM 0,0.) P NO.1 AND QUALIFICATION SMAW used o Production 5.5Gmm weld Specificalkm of base melal{s) WELDING No. wt.-7

SA 106 Gr. B TO SA 105


TEST CONDITIONS (QW-360)

W,,.
7

VARIABLES

.
MANUAL
WITH BACKING

sees) I.e.; mllflual, semi-automatic

Baetl.inQ (metal, weld melal, double-welded. ele.) 12IPlate o Pipe (enler diameter if i or lube Base metal p- or S.Number to p. Of S.Number FRier melal or eleetrode specfficaliOn{s) Filler metal or e1edrode dsssificaliOn(s) Filler metal F-Number(s FlIIer (GTAW or PAWj Consumable i'lsert GTAW or PAW) Filler type (solid/melal or nux cored' er (GTAWor PAW) OItp081t thlc/l.n&tIs for .ach process Process 1 ers minimum 0 Yes " No Process 2 31B ers minimum 0 Yes oNo (SFA)

SFA 5.1 E 7018

,.

& OVER P NO.1 THROUGHT P No. 1,. P No. 34, & P No. ~1 THROUGH P No. 49 SFA 5.1
PIPE 25 MM 0,0. F1 TO F4 WITH BACKING F1 TO F4 WITH BACKING N.A. N.A. N.A. N.A. 4.12mmMlix. GROOVE.f(PLATE & PIPE OVER 610 MM 0.0.). GROOVE. F(PIPE ~~10 MM 0.0.) & FILLET of' PLATE AND PIPE) N.A. N.A. N.A. N.A. N.A.

N.A. N.A. N.A. N.A. 2.08mm

3'

Position qualmed (2G. 6G. 3F. elc,) Vertical r resslon (uphill Of downt1lll) T po of luel gas (OFW) GMAW) '''''' s baking (GTAW. PAW. 01'pulse 10 shor1 circuil-GMA Transfet mode s y/globular GTAWcurrent polarity (AC. DeEP. DCEN)

lG
N.A. N.A. N.A. N.A. N.A. ReSULT

Visual e)(emination of complete weld (QW.302.4) eJ Bend lest OPi I E] Tr8flsvetse root & face (QW-462.3(al) overla OW-462.5(c)1 bend specimen, COf'roslon-lesislant

Satlsfacto

& Acceptable
o Side (QW-452.2) overlay (QW-462.5(d

o LongItudinal rool & face (QW462.3{b)J o Plale bend specimen, ccrroslon~esistanl o Mao-o lest for fusIon (OW-462.5(e)

o Macro teslfOf fusion IQW-462.5(b)

"'PE
Face Bend FB-1 Root Bend RB-' Alternative radiographIc examination Fillet \lYekl-fradure test (QW-160) Macro examination (QW-164) Othertesls Films or 5 men evaluated by conducted by

RESULT
SatisfactOfy Satisfactory results (QW-191). N.A. N.A. Acceptable

7VPE Face Bend FB.2 Rool Bend RB-2 Report No. MSNIRT/11012010S Length and percent of defects N.A. N.A. I Company Laboreto tesll'lo.

RESULT saUsfaelory Sallsfactory MeT SIS NOT N.A. Concavity/convexity (In.) I N.A. I MefLA21fZO

Flliet size (in.)

I N.A.

N.A.
Metal.ab Enterprise Mr. VIney KAY VIKRAM & COMPANY ENGINEER ~

Mechanicallesls ORGANIZATION CERTIFIED BY NAME SIGNATURE DATE

Welding supervised by : VKVC vee : WELDING :MR.VINCY ; 30.01.2011

EXHIBIT NO; 10.07

REVISION:

0 DATE: 15.10-2010

QW-482 WELDING PROCEDURE

SPECIFICATIONS

(WPS)

(See QW-200.1, Section IX, ASME Boller and Pressure Vessel Code)
C~I!lpa~y Na~!~~ WPS No.

VIKRAM & co.


; VKVCMIPSlX70107 : VKVClPORIX70107 GTAWtSMAW

8,

SUIJPorting POR No Welding Processlesl

--

Revision No : 0 Revision No ; 0

VICKY

MISTRY 12.05.2011

.-

_.
.

Dale

..

Dale

12.05.201.1

Type(s)
Aulomatlc,

MANUAL
Manual Ms(,;hine Of Seml.Aulol

jOiNTS (QW-402) .-----Groove Design As Per DrawIng As Per DrawlngGTAW : Wilh & Without Backing (Weld Melal,

Details

"Rool Spacing ~ .
Backing

._.
Relainers

SMAW : With Bal:klng

None
(Refer 10both backing and retainers.)

'.

t:1 Metal

o Non Melalic

o Nonrusirlg
o Other

Melal

-ketches, ProduCtion Drawings, Weld Symbols or wrillen '""uescriplion should show (he general arrangement of the parts welded. Where applicable. the root spacing and Ihe delails of weld groove may be specirted. (AI VIe oplion oflhe Mlgr . Skelches may be attached to n1uslralejOlnl design, weld layers and bead sequence, e.g. for nolch toughness procedures. etc.) . ~SEMETAL

~~ ~'::";L~"'"
_.
To To To ._.
( P.No.

.. ~~i
~

~~"\..'\\,.~=r"
.

PNO ....y.

IQW-'403)

[QOUPNO.

I All
I.

011 'Spedllcciilon Type and Grade

I
I I

I'
Type and Grade...

I Group
I

I All

ORChern, Analysis Ii'Mach. Prop. "1 Pass->'Win

I Specllicalicm

(1'3 MM)

. . .
NA

I Chern. Analysis & Mech. Prop.

I. I Dla - 73mm
.. and Aboye

Thle"iin-ess Range

_ .. .
. Proce,s.s ,F-No. _ A-No.

,ase M~a' Groov: _I FILLER METAL (QW~04)

I Fillet

All

I Olhers

GTAW

._.-

--

SMAW

Size l.:!~ 1iI1er elals M

1.6mm, 2.0mm, 2.Gmm

2.Gmm, 3.2mm, 4.0mm, 5.0mm


4 -:-.-.-_.

. Classi'rrcaUon(SFAl Will) 2.f\yilhoullilier metal ..Cons~,mable Insert Filler '!Ietal oroduct form

5.18 With Filler Metal WIre

5.' =-:; .._NA NA I


Coated

--_.
..
Eloctrode

.-_
.

NA
Bare Solid

--.

"Ye~~!:Iars Thickness Range


Groov.! Fillel

_.

All ER 708-2 NA

.
All
~~D

--~;S~inC8lion (AWS No.)


. ~ddi,lio,!, Delilion of Flux

.. _~-

....,..

._-_.

NA

1~\'\~:Z::'\.
.~.,~\\
. 'II.'

._.
Other

~ 'e ,_ .~. ~~
~
li~

HJ~;!;'Jj

1t5.)0"
....

.,.., rdI"~A" I '.;'1'-- t.. I"'''''''' ... >...)

QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW.200.1, Seellon IX, A$ME Boller and Pressure Vessel Code)
Company WPS No. Supporting paR No Name

I VEE KAY VIKRAM & CO.


: VKVClWPSIX70107' : VKVClPQRlX70!07

By

--0 0 HEAT TREATMENT


-'

VICKY MISTRY

RevisIon No: Revision No:


--

NA NA
NA

Dale Oale

12.05.2011 12.05.2011

POSITIONS (QW-4051
Posilioo(s) of Groove

POSTWElD

(QW-4011

-_.'.'

All Uphill and Downhill

PWHT
Temperature Range

Welding Progression:

TIme Range Position(s) of Fillet

All

GAS (QW-40B) Percent Gas(es) Composition Mixlure Flow Rale

P~EHEAT (QW-406) Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance

2500e

Shielding Trailing should be reCOfded) Backing

Argon

SG-A

5-20 LPM

NA

NA

NA NA

NA

'Continuous or Speclal healing. where applicable. ,LECRTICAL CuuentA.C. CHARACTERISTICS or D.C.

NA

NA

(QW-409) D.C Polarity Volls (Range) PulsIng Current size, position, and lhicknoss, etc. This information may be listed in a

GTAW - DCEM I SMAW - DeEP


10V 25V 115V 45V

GTAW -70A to 180A


Amps. (Range)

SMAW - 70A to 150A


for eCK:h eledrode

(Amps and voila range should be recorded

labular form similar to thaI shown below.!


Tungsten Electrode SLze and Type for GMAW Mode of Metst Transfer

.' 2.5mm DI., EW Th2

Eleclrode Wire Feed Speed Range TECHNIQUE QW-410)

NA NA
String 1 Wellye Any)
e.omm 18.0mm I 12.0mm Ola Ceramic Cup
etc.)

Slrtng or Weave Bead Orillce, Cup. or Nozzle Size Melhod of Cleaning (BurshingGrlnding.

Bru.hlng I Grinding t Chipping


Brushing f Grinding 1Chipping 1None

Melhod of Back Gouge Oscillalion '-' ~ultiple Of Singte Pass (Per Side) Multiple Of Single Electrodes Closed to oul Chamber Manuat or Automatic Electrode Spacing Peening Use of Thermal Process Filler Weld Layer(s) Ai Requlled As Rrqulfld A, Requited AS Rrquked GTAW Process Class ER llIS.Z Metal 01

NA
MuiUpl. Pass
Single

NA
Monual

NA
NA NA
Current Welding

Typo Polar.
DC"
OCEH

Amp Range
To-1lO TO.1llO 10-\50 Til-ISO

Volt Range
1G-25 11).25 \~5 1$045

Speed Range

Heat

Input

Othu (e.'llReamrkl. Comment". Hot Wire AddlUon. technique. Torch Angle elc.1 RGOI pan

, ,MA.
GTAW

..

mroSo2
E10U e 1018

"
32 32

'"

Holp'''
FlOup & ClP pISS Flllull&CIllpan

DCEP
DCEP

APprovedBIl~ .~.~ ::a~ .


Sign Name :~~~
. .-0

~"'.'

....

------------------QW-483 PROCEDURE QUALlFIc!:ATION RECORDS (PQR)

"""

( QW.200.2, Sec::UonIX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon

.C~p~nxName
P~opo~ed_WPS No. Procedure . _..

VEE KAY VIKRAM & CO.

WPS No.
WeldIng Process (as)

_.

VKVClPWPS/X70/07
Record No.

QualifrcaUon

--

Revision

No. : 0

VKVC/PQRfX70/07 VKYCIWPSfX7Df07 GTAW+SMAW

Revision No. : 0
RevisIon No. : 0
.,,--

-- ..

Dale:
Dale:

10.04.2011

----- ..--

Dale: 12.05,2011 12.05.2011

Type (Ml'Inual. Automatic, J.BiNTS (QW-402)

Seml.Auto)

MANUAL

- _._.._----~--._-

..... ~ ..

)7i'i'UB

Ui ~~; .
~I
~ I
the denosi(ed
1.ll102.s-. RUII PIpe: \V"'d"l~r
,;;f'

m._

.~

I ,
I

(iy'

.Jr," /'ID '" 22.22,,,,,,

k'0
'. ----<1>
-~~~
Thk.

11\t'1 51. X-1ill

NO" E;CII flU ("STM A 10$1

(For combination nualificalions JASE METAL (QW-403) Material Spec. T~pe or Grade P.No. Thickness

--

Groove Design of Tesl COupon weld melalthlckness shaJl be recorded POSTWELD Temperature

for each filler metal or nrocess (QW-4D7)

used.'

HEAT TREATMENT

API I5L TO ASTM A 105 GR. X.70 TO GR. A8TM 1 T01

NA NA NA

A 105

TIme
Other GAS (QW..o1D8)

Group No.

13T02

Diameter of Test Coupon

of Test Coupon

22.2Zmm TO 19.B4mm

--

NA NA

---- -Gas(as)

-_ ....
Flow Rate

Percent

Composition (Mixture)

Other FILLER

METAL (QW...w )

Shielding

Argon

SG.A

Process

--

Size 01 Filler Metal

-- -

GTAW 2.5mm

14 . .. LPM

SMAW 3.Zmm
Trailing Backing ELECTRICAL Current Polarity Amps.

__

NA NA

NA NA
(QW-4091

NA NA

_.-

Filler Melal FoNo. Weld Metal Analysis SFA Specflicalion A-No.

G 1
5.18 ER 709.2 With FIII.r meta' Bare Solid Wlr. '10.4mm

4 1 G.'
E 7018

CHARACTERISTICS

D.C. GTAW.OCEN, SMAW.OCEP 100.130A (GTAW) 80.120A (SMAW) 15.18 V (GTAW) 23.29 V (SMAW.

'-

.\W~ .~Iasslficatlon With or Withoul Metal Filler

NA
Coated Eloelrod. 34.04mm

--Filter metal typo

--Weld Metal Thickness

Tungsten Other

Eloctrode

Size

2.5mm

NA
(QW ..101 Bead

.Other - _.-

NA
(QW .. 051

NA

TECHNIQUE

1--

POSITION

Siring or Weave

Posl1ion of Groove Weld Progression Downhill) Other PREHEAT (QW-406) (UphUl,

'G
Oownhlll

Oscillation Muillpass or SingtePass (per side) Single or Mulllple Closed

.
':.Ie~c~~.

Root String

I Other

-Woove

'loA
Multipass Single

NA

~ ASsr.;

Pfeheat Temp. Min

-- -

to oul Chamber

NA NA
/~\IO"W

Ambient

1Use of thermal processes

Inlerpass Temp. Mall Other

--

250C

NA

I.'
~.

PkV

\0..5-pI! .-

1';;~i'-I~iJ!

'. r;/llliiO"''i'
OM,tO

;;,

Company.Name

Proposed WPS No.

QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) (aW-200.2, Section IX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon VEE KAY VIKRAM & CO. VKVCIPWPS/X70/07 VKVC/PQRlX70/07
Electrode Class Dis. mm VKVCIWPS/X70/07

Procedure Qualiftcalion Record No. -~_.-.~


wPSNo.

---

"i]"" "
Pass No. 1 2
SMAW

WELDINGPARAMETI!RS

Revision No. : 0 Revision No. : 0 Revision No. : 0

Dale: 10.04.2011
Dale: 12.05.2011 Dale. 12.05.2011

Po.IUon
&

Eloctrlcal Data

Proc

Progress.

Type,

Amp,

Volt,

A<c Time Min. 5.10

Heat Input Data Weld


L.ngth rnm!mln

"{mm
Ave,

mm
192 205

GTAW
SMAW
SMAW SMAW

Bpeclmen -1 ER 705-2 E 7018 E 7018 2.5 .3.2 !1GIOOWNHILL DCEN IGfOOWNHILL DCEP 1GIDOWNHILL DeEP 1G/OOWNHILL DCEP 1GJOOWNHILL DCEP 1GfOOWNHILL DCEP G f DOWNHIL G/DOWNHIL G'/DOWNHIL G I DOWNHJL G / DOWNHIL G' DOWNHIL 100 130 15 8S 110 23 85 85 8S 80 100 110 120 120 23 23 24 24 15 23 23 23 23 18 28 29 29 28 29 18 28 29 29 28 28

37.65
57.58 64.12 64.77 60.26 45.00 53.71 59.0.1 58.38 60.45

3023.90

3
4 5

E 7018
E 7018 E 7018

3.2 3.2
3.2 3.2 2.5 3.2 3.2 3.2 3.2 '3.2

3.56 3.'l0
3.52 3.90 5.60 3.50 3.44 3.82 .-4.02 4.18 6.05

21. 22.
235 252

SMAW

1 2 3 4 5

'GTAVii"""
SMAW
SMAW

SMAW SMAW SMAW

ER 70S.2 E 7018 E 7018 E 7018 E 7018 E 7018

Specimen -2 DCEN 100 130 DCEP 80 110 DeEP 80 110 DeEP 80 110 DCEP 80 100 DCEP 80

2348.31 2653.50 3533.33 2119.72 2403.14 253~~ 2451.61 2283.96 3381.81

2:~

2590.74

. 188
203 223 243 252 260

110 23

60.29 42.98

Nick B,...k T t R.port No. MEIW/41118 M.tDIDb Enterprt for Specimen No.

-Face
~-

Face Bend FB.2

Bernt FB.1 -

RoolBenifRB-1 --Root Bend R8.2

_.

Width (mm) Thlckne (mm) Length (mm) 25.0-4 22.20 235 --25.02 . 22.20 240 25.00 22.24 230 25.04 22.22 . 235 . ~ARDNI!15S QW482.12) R.port No. MlElW/4188 ( for Met.l.b Ent.rp~ Location. Middle + 1mm Parent) Middle + 1mm (HAZ Middle + 1mm (Weld Middle + 1mm HAZ Middle + 1mm (Parent Middle + 1mm Parent

Result

..

_~~t;sfacle>ry __
Satisfaclory . __ ..Sallsfaclory __

.~tOry

....

Vickers Hardness (HVi0) 154-156.155 18()..184.165 239-233-236 184.185.166 .150-154-152 154-156-155 2 % Nltal _.~ __ . __ ..

MACROTEaT R.port No. MElWf4i88r for M~~.'.b Ent.rprl~ . Etch.nt Solution Observation A Visual Examination of Cress Seclion area of Weld & HAZ, There Is a Complete fusion between Base Metal and Electrode. There Is a No found any Inclusion and Crack. So. Macro Etch test Is Sallsfactory and OK.(Two Sample) Pande WL.O Welder ID

W~lder's Name
Test Conducted By Vicky

Krishna

Rit h

WL-15

.We certify Ihal tf1estatements


- ---

In this record are correct and that Ihe test welds were prepared, welded and test~"h accordance with the requirements of Section IX of the ASME Code. L-?'\IIDI~

p,ep.;edBY1-:'.'
: 1"'1 : VICk~:~!stry .

Sign Name

Date : Date : Id-~S -.J.o I \ _ . _ {Detail of record of lests are illustrative (lnl, and may bit modrned (0 connnn to tho type and number of te~ts required by Ihe Code'

kl.O,5~tMJ

\1~ :V.
.

APP<OV~d

Sign Name

. \:.. : Bhadresh Pat411

~4it-'~-; -h~.'12l~11
,{:~?""'f-YO.9

~~II

rM ~ \x

l)lf~- '. "

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