DAFTAR ISI

LEMBAR PENGESAHAN ............................................................... i

ABSTRAK .................................................................................. ii
KATA PENGANTAR ................................................................... iii
DAFTAR ISI .............................................................................. iv
DAFTAR GRAFIK ...................................................................... vi
DAFTAR TABEL ....................................................................... vii
BAB I PENDAHULUAN ................................................................ 1
1.1 Latar Belakang Masalah ........................................................................... 1
1.2 Identifikasi Masalah .................................................................................. 1
1.3 Tujuan ....................................................................................................... 2
1.4 Metode Pengumpulan Data ....................................................................... 2
BAB II GAMBARAN UMUM PERUSAHAAN .................................... 4
II.1 Sejarah Perkembangan Semen di Indonesia ............................................. 4
II.2 Sejarah Singkat PT. Indocement Tunggal Prakarsa Tbk .......................... 4
II.3 Penentuan Lokasi PT. Indocement Tunggal Prakarsa Tbk ....................... 8
II.4 Sistem Manajemen .................................................................................... 9
II.5 Penanganan Limbah ................................................................................ 13
II.6 Struktur Organisasi PT. Indocement Tunggal Prakarsa Tbk ................... 14
BAB III LANDASAN TEORI .......................................................

20

III.1 Teknologi Pembuatan Semen ................................................................ 20

iv

III.2 Proses Pembuatan Semen ...................................................................... 22

III.2.1 Penyiapan Bahan Baku .................................................................. 23
III.2.2 Pengolahan Bahan Baku ................................................................ 32
III.2.3 Pembakaran dan Pendinginan ........................................................ 34
III.2.4 Penggilingan Akhir ........................................................................ 37
III.2.5 Packing ........................................................................................... 39
III.3 Pengertian Electrostatic Precipitator (EP) ............................................. 39
III.4 Komponen- Komponen Utama dari Electrostatic Precipitator .............. 41
III.5 Prinsip Kerja Electrostatic Precipitator ................................................. 42
BAB IV ANALISA KEGAGALAN ELECTROSTATIC PRECIPATOR DI
PLANT 9 .................................................................................. 44
IV.1 Spesifikasi Electrostatic Precipitator ..................................................... 44
IV.2 Persamaan Deutsch - Anderson ............................................................. 44
IV.3 Persamaan Matts - Ohnfeldt .................................................................. 46
IV.4 Pengaturan Rapping ............................................................................... 50
IV.5 Optimasi Collecting Plate ...................................................................... 52
IV.6 Analisa Grafik ........................................................................................ 57
IV.7 Start Up dan Shut Down Electrostatic Precipitator ............................... 63
IV.8 Perbandingan Electrostatic Precipitator dengan Dust Collector ............ 64
BAB V Penutup ......................................................................... 66
V.1 Kesimpulan ............................................................................................. 66
V.2 Saran ........................................................................................................ 67
DAFTAR PUSTAKA
LAMPIRAN