Date: 08.11.2006: Effects From (Charg No.& Time)

Grade : Basic
RAW
MATERIALS
Material
Source
Ore - 1
KANDHAR
Ore - 2
GUI+GAN
Lime Stone
KRISHNA
Dolomite
08.11.2006
Date :
Weight
(Kgs)
Moist.
(%)
Effects from (Charg No.& Time):
Net
Weight
Fe
%
Wt
0.00
62.50
5300
5035.00
62.50
3147
655
641.90
0.00
0.00
PRATAM
655
641.90
0.00
0.00
FAKIR
275
269.50
1.00
0.00
30.00
QUARZITE
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
C A L C U L A T I O N S
MgO
Wt
Wt
S
Wt
Wt
R E P O R T
Density
0.00
4.50
0.00
3.00
0.00
0.00
0.00
0.04
0.00
0.007
0.00
2.10
0.00
0.00
3.50
176.23
4.50
226.58
0.00
0.00
0.02
1.01
0.007
0.35
2.00
49.26
316.2
8.36
53.66
0.50
3.21
1.50
9.63
0.00
0.00
0.00
0.00
1.80
30.00
192.6
3.00
19.26
0.67
4.30
19.00
121.96
0.00
0.00
0.00
0.00
1.70
2.70
0.00
0.00
98.00
264.11
0.50
1.35
0.00
0.00
0.04
0.11
0.02
0.05
1.70
0.00
0.00
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
0.00
0.00
0.00
2.40
0.00
Mn Ore
GADIGI
Coke - 1
RAWMET
1600
10
1440.00
0.00
0.00
4.00
7.06
46.00
81.14
35.00
61.74
4.50
7.94
0.03
0.05
0.60
8.64
0.62
Coke - 2
RM+IB
800
744.00
0.00
0.00
4.00
3.57
48.00
42.85
35.00
31.25
0.81
0.72
0.03
0.03
0.60
4.46
0.62
0.00
0.00
1.00
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
0.00
0.64
0.00
0.62
NUT COKE
0.00
Total
512.70
Ash
3149.57
5.89
82.00
1238.40
TOTAL HOT METL
3263
86.00
639.84
Si in Hot Metal (%)
1.50
70.00
0.00
REQ.SiO2
104.89
Wt
Coke - 1
12.25
176.40
86.00
Coke - 2
12.00
89.28
NUT COKE
21.00
0.00
Wt
1878.24
ALKALI (kgs)
ALKALI / THM
519.40
34.16
MgO
140.25
9.22
Al2O3
328.42
21.60
Slag Vol./ THM
SiO2
532.36
35.01
% of Mn in Mn Ore
Total
1520.43
100.00
Coke Rate /THM
1.19
13.51
100
Stack volume
Production
326.34
Belly volume
Pigs
315.73
Bosh volume
Total load
6885.00
Hearth volume
3.67
Throat volume
Heat Balance
0.98
Total Moisture
1.68
Required COKE / CH
512.70
Total Furnace Vol.
49.56
CHARGE VOL. DETAILS
669.2
% PHOSPORUS IN HOT METAL
466
0.04
Throat Dia
0.06
20
% of Mn in Hot Metal
Throat Area
0.00
Coke Bed Height

Ore+flux bed height
SULPHUR IN METAL AND SLAG AS PER BURDEN
PARAMETERS AFFECTING
BF OPERATIONS
0xygen in Blast
Sulphur Load
4.14 Kg/thm
Blast Volume
(Nm3/ hr)
22000 Humidification in Blast
Activity Co-efficient
1.68
Hot Blast Pressure
(Kg/ cm2)
0.8 TUYERE VELOCITY
BASICITY Index
1.16
Top Pressure
(Kg/ cm2)
Distribution Ratio
14.30
Sulphur in Metal
(%s)
0.0460
Sulphur in Slag
(%s)
0.66
Hot Blast Temperature

Number of Tuyeres
( C)
Tuyere Diameter
(mm)
7.43
FURNACE - VOLUME DETAILS
No. of Charges
0.81
Fe / C
CaO
140.25
Results of the Burden
2.65
Basicity
OXIDES
328.42
FE Loss in Dust
265.68
637.25
FE Loss in Slag
Carbon
COKE ANALYSIS
Total
Slag Analysis
519.40
(%)
Charges / one Vol.

21 Charges at Tuyre Level
12 Bed height at Bosh
(m/s)
0.25 Flame Temperature (RAFT)

(o C)
3
750 Permeability
(Nm /cm.wc.min)
199.98
2100.54
0.11
10
22506000
90
145800
R E P O R T
Volum
Alkali
(%)
In put
Wt
0.00
0.100
0.00
2.65
0.090
4.53
0.36
0.132
0.85
0.39
0.103
0.66
0.16
0.094
0.25
0.00
0.348
0.00
2.58
0.116
1.67
1.29
0.093
0.69
0.00
0.093
7.43
0.00
8.66
UME DETAILS
143.60 Cu.m
18.48 Cu.m
43.57 Cu.m
35.89 Cu.m
6.17 Cu.m
247.70 Cu.m
L. DETAILS
3.21
8.09
sq.m
479
mm
440
mm
33
29
Charges
323
mm
211.81
Charges
Grade : Basic
RAW
MATERIALS
Material
Source
Ore - 1
KANDHAR
Ore - 2
GUI+GAN
Lime Stone
KRISHNA
Dolomite
08.11.2006
Date :
Weight
(Kgs)
Moist.
(%)
Net
Weight
Fe
%
Wt
0.00
62.50
5350
5082.50
62.50
3177
635
622.30
0.00
0.00
PRATAM
640
627.20
0.00
0.00
FAKIR
270
264.60
1.00
0.00
30.00
QUARZITE
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
Wt
Wt
S
Wt
Wt
R E P O R T
Density
0.00
4.50
0.00
3.00
0.00
0.00
0.00
0.04
0.00
0.007
0.00
2.10
0.00
0.00
3.50
177.89
4.50
228.71
0.00
0.00
0.02
1.02
0.007
0.36
2.00
49.26
306.5
8.36
52.02
0.50
3.11
1.50
9.33
0.00
0.00
0.00
0.00
1.80
30.00
188.2
3.00
18.82
0.67
4.20
19.00
119.17
0.00
0.00
0.00
0.00
1.70
2.65
0.00
0.00
98.00
259.31
0.50
1.32
0.00
0.00
0.04
0.11
0.02
0.05
1.70
0.00
0.00
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
0.00
0.00
0.00
2.40
0.00
Mn Ore
GADIGI
Coke - 1
RAWMET
1000
10
900.00
0.00
0.00
4.00
4.41
46.00
50.72
35.00
38.59
4.50
4.96
0.03
0.03
0.60
5.40
0.62
Coke - 2
RM+IB
1400
1302.00
0.00
0.00
4.00
5.73
48.00
68.75
35.00
50.13
0.81
1.16
0.03
0.04
0.60
7.81
0.62
0.00
0.00
1.00
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
0.00
0.64
0.00
0.62
NUT COKE
0.00
Total
496.40
3179.21
627.50
FE Loss in Slag
5.84
FE Loss in Dust
82.50
86.00
774.00
TOTAL HOT METL
3294
143.22
86.00
1119.72
Si in Hot Metal (%)
1.20
0.00
70.00
0.00
REQ.SiO2
84.71
Carbon
Wt
Coke - 1
12.25
110.25
Coke - 2
11.00
NUT COKE
21.00
253.47
1893.72
ALKALI (kgs)
ALKALI / THM
504.84
33.47
MgO
134.62
8.93
Al2O3
326.06
21.62
Slag Vol./ THM
SiO2
542.78
35.99
% of Mn in Mn Ore
1508.32
100.00
Coke Rate /THM
1.20
13.62
100
Stack volume
Production
329.44
Belly volume
Pigs
318.73
Bosh volume
Total load
6895.00
Hearth volume
3.64
Throat volume
Heat Balance
0.93
Total Moisture
1.68
Required COKE / CH
496.40
Total Furnace Vol.
47.99
CHARGE VOL. DETAILS
668.4
458
0.04
Throat Dia
0.06
20
Throat Area
0.00
Coke Bed Height

Ore+flux bed height
BF OPERATIONS
0xygen in Blast
(%)
Sulphur Load
4.13 Kg/thm
Blast Volume
(Nm3/ hr)
1.62
Hot Blast Pressure
(Kg/ cm2)
0.75 TUYERE VELOCITY
BASICITY Index
1.10
Top Pressure
(Kg/ cm2)

(o C)
3
825 Permeability
(Nm /cm.wc.min)
Distribution Ratio
12.69
Sulphur in Metal
(%s)
0.0519
Sulphur in Slag
(%s)
0.66

Number of Tuyeres
( C)
Tuyere Diameter
(mm)
7.43
No. of Charges
0.79
Fe / C
CaO
134.62
2.59
Basicity
OXIDES
Total
326.06
Wt
Ash
COKE ANALYSIS
Total
Slag Analysis
504.84
Charges / one Vol.

(m/s)
286.71
2164.29
0.10
21960000
90
99225
R E P O R T
Volum
Alkali
(%)
In put
Wt
0.00
0.100
0.00
2.68
0.090
4.57
0.35
0.132
0.82
0.38
0.103
0.65
0.16
0.094
0.25
0.00
0.348
0.00
1.61
0.116
1.04
2.26
0.093
1.21
0.00
0.093
7.43
0.00
8.55
UME DETAILS
143.60 Cu.m
18.48 Cu.m
43.57 Cu.m
35.89 Cu.m
6.17 Cu.m
247.70 Cu.m
L. DETAILS
3.21
8.09
sq.m
479
mm
440
mm
33
28
Charges
323
mm
211.81
Charges
Grade : Basic
RAW
MATERIALS
Material
Source
Ore - 1
KANDHAR
Ore - 2
GUI+GAN
Lime Stone
Dolomite
QUARZITE
08.11.2006
Date :
Weight
(Kgs)
Moist.
(%)
Net
Weight
Fe
%
CaO
Wt
0.00
62.50
0.00
5350
5082.50
62.50
3177
0.00
KRISHNA
635
622.30
0.00
0.00
49.26
PRATAM
640
627.20
0.00
0.00
30.00
FAKIR
270
264.60
1.00
2.65
0.00
0.00
30.00
0.00
0.00
Mn Ore
GADIGI
Coke - 1
RAWMET
1000
10
900.00
0.00
0.00
4.00
Coke - 2
RM+IB
1400
1302.00
0.00
0.00
4.00
0.00
0.00
0.00
1.00
NUT COKE
Total
496.40
Ash
3179.21
FE Loss in Slag
Carbon
COKE ANALYSIS
Wt
FE Loss in Dust
86.00
774.00
TOTAL HOT METL
143.22
86.00
1119.72
Si in Hot Metal (%)
0.00
70.00
0.00
Wt
Coke - 1
12.25
110.25
Coke - 2
11.00
NUT COKE
21.00
Total
Slag Analysis
504.84
253.47
1893.72
REQ.SiO2
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
Fe / C
CaO
504.84
33.47
MgO
134.62
8.93
Al2O3
326.06
21.62
Slag Vol./ THM
SiO2
542.78
35.99
% of Mn in Mn Ore
Total
1508.32
100.00
Coke Rate /THM
PARAMETE
BF OPE
PARAMETE
BF OPE
Sulphur Load
4.13 Kg/thm
Blast Volume
(N
1.62
Hot Blast Pressure
(K
BASICITY Index
1.10
Top Pressure
(K
Distribution Ratio
12.69
Sulphur in Metal
(%s)
0.0519
Sulphur in Slag
(%s)
0.66

Number of Tuyeres
Tuyere Diameter
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
4.50
0.00
3.00
0.00
0.00
0.00
0.04
0.00
3.50
177.89
4.50
228.71
0.00
0.00
0.02
306.5
8.36
52.02
0.50
3.11
1.50
9.33
0.00
188.2
3.00
18.82
0.67
4.20
19.00
119.17
0.00
0.00
98.00
259.31
0.50
1.32
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
4.41
46.00
50.72
35.00
38.59
4.50
4.96
0.03
5.73
48.00
68.75
35.00
50.13
0.81
1.16
0.03
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
504.84
627.50
326.06
FE Loss in Slag
5.84
FE Loss in Dust
82.50
TOTAL HOT METL
3294
Si in Hot Metal (%)
1.20
REQ.SiO2
84.71
ALKALI (kgs)
ALKALI / THM
2.59
0.79
134.62

No. of Charges
329.44
Pigs
318.73
Total load
Heat Balance
0.93
Total Moisture
Fe / C
1.68
Required COKE / CH
Slag Vol./ THM

% of Mn in Mn Ore
668.4
458
20
0.00
BF OPERATIONS
100
Production
Basicity
Coke Rate /THM
1.20
6895.00
3.64
496.40
47.99
0.04
0.06
BF OPERATIONS
3
0xygen in Blast
(%)
Blast Volume
(Nm / hr)
Hot Blast Pressure
(Kg/ cm2)
Top Pressure
(Kg/ cm2)

(o C)
825 Permeability
(Nm3/cm.wc.min)

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
(m/s)
21960000
90
99225
P
S
Wt
1.20
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
0.00
0.007
0.00
2.10
0.00
0.100
0.00
1.02
0.007
0.36
2.00
2.68
0.090
4.57
0.00
0.00
0.00
1.80
0.35
0.132
0.82
0.00
0.00
0.00
1.70
0.38
0.103
0.65
0.11
0.02
0.05
1.70
0.16
0.094
0.25
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.03
0.60
5.40
0.62
1.61
0.116
1.04
0.04
0.60
7.81
0.62
2.26
0.093
1.21
0.00
0.64
0.00
0.62
0.00
0.093
0.00
13.62
7.43
8.55

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
479
mm
Ore+flux bed height
440
mm
33
Charges
Charges / one Vol.

28
Charges
323
mm
286.71
2164.29
0.10
21960000
99225
211.81
Grade : Basic
RAW
MATERIALS
Material
Source
Ore - 1
KANDHAR
Ore - 2
GUI+GAN
Lime Stone
Dolomite
QUARZITE
13.11.2006
Date :
Weight
(Kgs)
Moist.
(%)
Net
Weight
Fe
%
CaO
Wt
0.00
62.50
0.00
5450
5177.50
62.50
3236
0.00
KRISHNA
635
622.30
0.00
0.00
49.26
PRATAM
640
627.20
0.00
0.00
30.00
FAKIR
270
264.60
1.00
2.65
0.00
0.00
30.00
0.00
0.00
Mn Ore
GADIGI
Coke - 1
RAWMET
1100
10
990.00
0.00
0.00
4.00
Coke - 2
RM+IB
1300
1209.00
0.00
0.00
4.00
0.00
0.00
0.00
1.00
NUT COKE
Total
504.40
Ash
3238.58
FE Loss in Slag
Carbon
COKE ANALYSIS
Wt
FE Loss in Dust
86.00
851.40
TOTAL HOT METL
132.99
86.00
1039.74
Si in Hot Metal (%)
0.00
70.00
0.00
Wt
Coke - 1
12.25
121.28
Coke - 2
11.00
NUT COKE
21.00
Total
Slag Analysis
504.88
254.27
1891.14
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
REQ.SiO2
Fe / C
CaO
504.88
33.32
MgO
135.04
8.91
Al2O3
330.62
21.82
Slag Vol./ THM
SiO2
544.67
35.95
% of Mn in Mn Ore
Total
1515.20
100.00
Coke Rate /THM
PARAMETE
BF OPE
PARAMETE
BF OPE
Sulphur Load
4.05 Kg/thm
Blast Volume
(N
1.61
Hot Blast Pressure
(K
BASICITY Index
1.10
Top Pressure
(K
Distribution Ratio
12.56
Sulphur in Metal
(%s)
0.0519
Sulphur in Slag
(%s)
0.65

Number of Tuyeres
Tuyere Diameter
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
4.50
0.00
3.00
0.00
0.00
0.00
0.04
0.00
3.50
181.21
4.50
232.99
0.00
0.00
0.02
306.5
8.36
52.02
0.50
3.11
1.50
9.33
0.00
188.2
3.00
18.82
0.67
4.20
19.00
119.17
0.00
0.00
98.00
259.31
0.50
1.32
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
4.85
46.00
55.79
35.00
42.45
4.50
5.46
0.03
5.32
48.00
63.84
35.00
46.55
0.81
1.08
0.03
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
504.88
630.98
330.62
FE Loss in Slag
5.87
FE Loss in Dust
83.50
TOTAL HOT METL
3356
Si in Hot Metal (%)
1.20
REQ.SiO2
86.31
135.04

No. of Charges
245.02
Pigs
237.06
2.58
Total load
ALKALI / THM
Basicity
0.77
0.93
Heat Balance
Total Moisture
Fe / C
1.713
Required COKE / CH
Coke Rate /THM
655.2
% of Mn in Mn Ore
451
20
0.00
BF OPERATIONS
73
Production
ALKALI (kgs)
Slag Vol./ THM
1.22
6995.00
3.70
504.40
48.76
0.04
0.06
BF OPERATIONS
3
0xygen in Blast
(%)
Blast Volume
(Nm / hr)
Hot Blast Pressure
(Kg/ cm2)
Top Pressure
(Kg/ cm2)

(o C)
825 Permeability
(Nm3/cm.wc.min)

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
(m/s)
21960000
90
99225
P
S
Wt
1.22
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
0.00
0.007
0.00
2.10
0.00
0.100
0.00
1.04
0.007
0.36
2.00
2.73
0.090
4.66
0.00
0.00
0.00
1.80
0.35
0.132
0.82
0.00
0.00
0.00
1.70
0.38
0.103
0.65
0.11
0.02
0.05
1.70
0.16
0.094
0.25
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.04
0.60
5.94
0.62
1.77
0.116
1.15
0.04
0.60
7.25
0.62
2.10
0.093
1.12
0.00
0.64
0.00
0.62
0.00
0.093
0.00
13.61
7.48
8.65

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
479
mm
Ore+flux bed height
447
mm
33
Charges
Charges / one Vol.

28
Charges
323
mm
286.71
2164.29
0.10
21960000
99225
211.81
Grade : Basic
RAW
MATERIALS
Material
Source
Ore - 1
KANDHAR
Ore - 2
GUI+GAN
Lime Stone
Dolomite
QUARZITE
13.11.2006
Date :
Weight
(Kgs)
Moist.
(%)
Net
Weight
Fe
%
CaO
Wt
0.00
62.50
0.00
5450
5177.50
62.00
3210
0.00
KRISHNA
620
607.60
0.00
0.00
49.26
PRATAM
635
622.30
0.00
0.00
30.00
FAKIR
270
264.60
1.00
2.65
0.00
0.00
30.00
0.00
0.00
Mn Ore
GADIGI
Coke - 1
RM+IB
1150
1046.50
0.00
0.00
4.00
Coke - 2
RAW+NRI
1200
1092.00
0.00
0.00
4.00
0.00
0.00
0.00
1.00
NUT COKE
Total
514.50
Ash
3212.70
FE Loss in Slag
Carbon
COKE ANALYSIS
Wt
FE Loss in Dust
86.00
899.99
TOTAL HOT METL
120.12
86.00
939.12
Si in Hot Metal (%)
0.00
70.00
0.00
Wt
Coke - 1
12.25
128.20
Coke - 2
11.00
NUT COKE
21.00
Total
Slag Analysis
495.93
248.32
1839.11
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
REQ.SiO2
Fe / C
CaO
495.93
33.07
MgO
134.09
8.94
Al2O3
328.43
21.90
Slag Vol./ THM
SiO2
541.00
36.08
% of Mn in Mn Ore
Total
1499.45
100.00
Coke Rate /THM
PARAMETE
BF OPE
PARAMETE
BF OPE
Sulphur Load
3.98 Kg/thm
Blast Volume
(N
1.60
Hot Blast Pressure
(K
BASICITY Index
1.09
Top Pressure
(K
Distribution Ratio
12.28
Sulphur in Metal
(%s)
0.0521
Sulphur in Slag
(%s)
0.64

Number of Tuyeres
Tuyere Diameter
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
4.50
0.00
3.00
0.00
0.00
0.00
0.04
0.00
3.50
181.21
4.50
232.99
0.00
0.00
0.02
299.3
8.36
50.80
0.50
3.04
1.50
9.11
0.00
186.7
3.00
18.67
0.67
4.17
19.00
118.24
0.00
0.00
98.00
259.31
0.50
1.32
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
5.13
46.00
58.97
35.00
44.87
4.50
5.77
0.03
4.80
48.00
57.66
35.00
42.04
0.81
0.97
0.03
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
495.93
626.61
328.43
FE Loss in Slag
5.81
FE Loss in Dust
83.00
TOTAL HOT METL
3329
Si in Hot Metal (%)
1.20
REQ.SiO2
85.61
134.09

No. of Charges
243.05
Pigs
235.15
2.58
Total load
ALKALI / THM
Basicity
0.77
0.92
Heat Balance
Total Moisture
Fe / C
1.747
Required COKE / CH
Coke Rate /THM
642.3
% of Mn in Mn Ore
450
20
0.00
BF OPERATIONS
73
Production
ALKALI (kgs)
Slag Vol./ THM
1.22
6975.00
3.79
514.50
49.74
0.04
0.06
BF OPERATIONS
0xygen in Blast
(%)
Blast Volume
(Nm / hr)
Hot Blast Pressure
(Kg/ cm2)
0.8 TUYERE VELOCITY
Top Pressure
(Kg/ cm2)

(o C)
775 Permeability
(Nm3/cm.wc.min)

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
(m/s)
22008000
88.5
98686.35
P
S
Wt
1.22
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
0.00
0.007
0.00
2.10
0.00
0.100
0.00
1.04
0.007
0.36
2.00
2.73
0.090
4.66
0.00
0.00
0.00
1.80
0.34
0.132
0.80
0.00
0.00
0.00
1.70
0.37
0.103
0.64
0.11
0.02
0.05
1.70
0.16
0.094
0.25
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.04
0.60
6.28
0.62
1.85
0.116
1.21
0.04
0.60
6.55
0.62
1.94
0.093
1.02
0.00
0.64
0.00
0.62
0.00
0.093
0.00
13.25
7.39
8.58

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
469
mm
Ore+flux bed height
445
mm
34
Charges
Charges / one Vol.

29
Charges
316
mm
288.91
2121.79
0.10
22008000
98686.35
211.81
Grade : Basic
RAW
MATERIALS
Material
Source
15.11.2006
Date :
Weight
(Kgs)
Moist.
(%)
Net
Weight
Fe
%
CaO
Wt
Ore - 1
GNDAMRDN
2650
2517.50
65.00
1636
0.00
Ore - 2
GUI+GAN
2650
2517.50
62.00
1561
0.00
Lime Stone
KRISHNA
600
588.00
0.00
0.00
49.26
Dolomite
PRATAM
625
612.50
0.00
0.00
30.00
FAKIR
265
259.70
1.00
2.60
0.00
0.00
30.00
0.00
0.00
QUARZITE
Mn Ore
GADIGI
Coke - 1
RM+IB
1150
1046.50
0.00
0.00
4.00
Coke - 2
RAW+NRI
1150
1046.50
0.00
0.00
4.00
0.00
0.00
0.00
1.00
NUT COKE
Total
501.80
Ash
3199.82
FE Loss in Slag
Carbon
COKE ANALYSIS
Wt
FE Loss in Dust
86.00
899.99
TOTAL HOT METL
125.58
86.00
899.99
Si in Hot Metal (%)
0.00
70.00
0.00
Wt
Coke - 1
12.00
125.58
Coke - 2
12.00
NUT COKE
21.00
Total
Slag Analysis
483.45
251.16
1799.98
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
REQ.SiO2
Fe / C
CaO
483.45
35.43
MgO
131.86
9.66
Al2O3
266.18
19.51
Slag Vol./ THM
SiO2
483.16
35.41
% of Mn in Mn Ore
Total
1364.65
100.00
Coke Rate /THM
PARAMETE
BF OPE
PARAMETE
BF OPE
Sulphur Load
3.91 Kg/thm
Blast Volume
(N
1.74
Hot Blast Pressure
(K
BASICITY Index
1.20
Top Pressure
(K
Distribution Ratio
15.81
Sulphur in Metal
(%s)
0.0444
Sulphur in Slag
(%s)
0.70

Number of Tuyeres
Tuyere Diameter
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
1.60
40.28
2.25
56.64
0.00
0.00
0.04
0.00
3.50
88.11
4.50
113.29
0.00
0.00
0.02
289.6
8.36
49.16
0.50
2.94
1.50
8.82
0.00
183.8
3.00
18.38
0.67
4.10
19.00
116.38
0.00
0.00
98.00
254.51
0.50
1.30
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
5.02
46.00
57.77
35.00
43.95
4.50
5.65
0.03
5.02
48.00
60.28
35.00
43.95
0.81
1.02
0.03
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
483.45
568.48
266.18
FE Loss in Slag
5.29
FE Loss in Dust
81.00
TOTAL HOT METL
3318
Si in Hot Metal (%)
1.20
REQ.SiO2
85.32
131.86

No. of Charges
242.21
Pigs
234.33
2.60
Total load
ALKALI / THM
Basicity
0.78
1.00
Heat Balance
Total Moisture
Fe / C
1.778
Required COKE / CH
Coke Rate /THM
630.8
% of Mn in Mn Ore
411
20
0.00
BF OPERATIONS
73
Production
ALKALI (kgs)
Slag Vol./ THM
1.61
6790.00
3.77
501.80
48.51
0.05
0.08
BF OPERATIONS
0xygen in Blast
(%)
Blast Volume
(Nm / hr)
Hot Blast Pressure
(Kg/ cm2)
0.8 TUYERE VELOCITY
Top Pressure
(Kg/ cm2)

(o C)
775 Permeability
(Nm3/cm.wc.min)

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
(m/s)
22008000
88.5
98686.35
P
S
Wt
1.61
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
0.93
0.007
0.18
2.10
1.26
0.100
2.52
0.50
0.007
0.18
2.00
1.33
0.090
2.27
0.00
0.00
0.00
1.80
0.33
0.132
0.78
0.00
0.00
0.00
1.70
0.37
0.103
0.63
0.10
0.02
0.05
1.70
0.16
0.094
0.24
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.04
0.60
6.28
0.62
1.85
0.116
1.21
0.04
0.60
6.28
0.62
1.85
0.093
0.97
0.00
0.64
0.00
0.62
0.00
0.093
0.00
12.96
7.15
8.62

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
459
mm
Ore+flux bed height
426
mm
35
Charges
Charges / one Vol.

30
Charges
309
mm
288.91
2121.79
0.10
22008000
98686.35
211.81
IB COKE
RM 20-40
11.5
Grade : Basic
RAW
MATERIALS
Material
Source
Ore - 1
GNDAMRDN
Ore - 2
15.11.2006
Date :
Weight
(Kgs)
Moist.
(%)
Net
Weight
Fe
%
CaO
Wt
5200
4940.00
65.00
3211
0.00
GUI+GAN
0.00
62.00
0.00
Lime Stone
KRISHNA
555
543.90
0.00
0.00
49.26
Dolomite
PRATAM
555
543.90
0.00
0.00
30.00
FAKIR
260
254.80
1.00
2.55
0.00
0.00
30.00
0.00
0.00
QUARZITE
Mn Ore
GADIGI
Coke - 1
RM+IB
1150
1046.50
0.00
0.00
4.00
Coke - 2
RAW+NRI
1150
1046.50
0.00
0.00
4.00
0.00
0.00
0.00
1.00
NUT COKE
Total
494.40
Ash
3213.55
FE Loss in Slag
Carbon
COKE ANALYSIS
Wt
FE Loss in Dust
86.00
899.99
TOTAL HOT METL
125.58
86.00
899.99
Si in Hot Metal (%)
0.00
70.00
0.00
Wt
Coke - 1
12.00
125.58
Coke - 2
12.00
NUT COKE
21.00
Total
Slag Analysis
441.14
251.16
1799.98
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
REQ.SiO2
Fe / C
CaO
441.14
36.13
MgO
118.17
9.68
Al2O3
219.04
17.94
Slag Vol./ THM
SiO2
442.62
36.25
% of Mn in Mn Ore
Total
1220.97
100.00
Coke Rate /THM
PARAMETE
BF OPE
PARAMETE
BF OPE
Sulphur Load
3.89 Kg/thm
Blast Volume
(N
1.74
Hot Blast Pressure
(K
BASICITY Index
1.20
Top Pressure
(K
Distribution Ratio
15.91
Sulphur in Metal
(%s)
0.0486
Sulphur in Slag
(%s)
0.77

Number of Tuyeres
Tuyere Diameter
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
2.00
98.80
2.50
123.50
0.00
0.00
0.04
0.00
3.50
0.00
4.50
0.00
0.00
0.00
0.02
267.9
8.36
45.47
0.50
2.72
1.50
8.16
0.00
163.2
3.00
16.32
0.67
3.64
19.00
103.34
0.00
0.00
98.00
249.70
0.50
1.27
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
5.02
46.00
57.77
35.00
43.95
4.50
5.65
0.03
5.02
48.00
60.28
35.00
43.95
0.81
1.02
0.03
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
441.14
528.34
219.04
FE Loss in Slag
4.73
FE Loss in Dust
80.00
TOTAL HOT METL
3334
Si in Hot Metal (%)
1.20
REQ.SiO2
85.72
118.17

No. of Charges
243.35
Pigs
235.44
2.59
Total load
ALKALI / THM
Basicity
0.78
1.00
Heat Balance
Total Moisture
Fe / C
1.785
Required COKE / CH
Coke Rate /THM
627.9
% of Mn in Mn Ore
366
20
0.00
BF OPERATIONS
73
Production
ALKALI (kgs)
Slag Vol./ THM
2.01
6570.00
3.65
494.40
47.79
0.06
0.10
BF OPERATIONS
0xygen in Blast
(%)
Blast Volume
(Nm / hr)
Hot Blast Pressure
(Kg/ cm2)
0.8 TUYERE VELOCITY
Top Pressure
(Kg/ cm2)

(o C)
775 Permeability
(Nm3/cm.wc.min)

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
(m/s)
22008000
88.5
98686.35
P
S
Wt
2.01
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
1.83
0.007
0.35
2.10
2.48
0.100
4.94
0.00
0.007
0.00
2.00
0.00
0.090
0.00
0.00
0.00
0.00
1.80
0.31
0.132
0.72
0.00
0.00
0.00
1.70
0.33
0.103
0.56
0.10
0.02
0.05
1.70
0.15
0.094
0.24
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.04
0.60
6.28
0.62
1.85
0.116
1.21
0.04
0.60
6.28
0.62
1.85
0.093
0.97
0.00
0.64
0.00
0.62
0.00
0.093
0.00
12.95
6.97
8.64

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
459
mm
Ore+flux bed height
404
mm
36
Charges
Charges / one Vol.

30
Charges
309
mm
288.91
2121.79
0.10
22008000
98686.35
211.81
IB COKE
RM 20-40
11.5
Grade : Basic
RAW
MATERIALS
Material
Source
Ore - 1
GNDAMRDN
Ore - 2
15.11.2006
Date :
Weight
(Kgs)
Moist.
(%)
Net
Weight
Fe
%
CaO
Wt
5400
5130.00
62.50
3206
0.00
GUI+GAN
0.00
62.00
0.00
Lime Stone
KRISHNA
555
543.90
0.00
0.00
49.26
Dolomite
PRATAM
555
543.90
0.00
0.00
30.00
FAKIR
260
254.80
1.00
2.55
0.00
0.00
30.00
0.00
0.00
QUARZITE
Mn Ore
GADIGI
Coke - 1
RM+IB
1150
1046.50
0.00
0.00
4.00
Coke - 2
RAW+NRI
1150
1046.50
0.00
0.00
4.00
0.00
0.00
0.00
1.00
NUT COKE
Total
504.40
Ash
3208.80
FE Loss in Slag
Carbon
COKE ANALYSIS
Wt
FE Loss in Dust
86.00
899.99
TOTAL HOT METL
125.58
86.00
899.99
Si in Hot Metal (%)
0.00
70.00
0.00
Wt
Coke - 1
12.00
125.58
Coke - 2
12.00
NUT COKE
21.00
Total
Slag Analysis
441.14
251.16
1799.98
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
REQ.SiO2
Fe / C
CaO
441.14
35.87
MgO
118.17
9.61
Al2O3
223.79
18.20
Slag Vol./ THM
SiO2
446.60
36.32
% of Mn in Mn Ore
Total
1229.70
100.00
Coke Rate /THM
PARAMETE
BF OPE
PARAMETE
BF OPE
Sulphur Load
3.90 Kg/thm
Blast Volume
(N
1.73
Hot Blast Pressure
(K
BASICITY Index
1.19
Top Pressure
(K
Distribution Ratio
15.48
Sulphur in Metal
(%s)
0.0495
Sulphur in Slag
(%s)
0.77

Number of Tuyeres
Tuyere Diameter
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
2.00
102.60
2.50
128.25
0.00
0.00
0.04
0.00
3.50
0.00
4.50
0.00
0.00
0.00
0.02
267.9
8.36
45.47
0.50
2.72
1.50
8.16
0.00
163.2
3.00
16.32
0.67
3.64
19.00
103.34
0.00
0.00
98.00
249.70
0.50
1.27
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
5.02
46.00
57.77
35.00
43.95
4.50
5.65
0.03
5.02
48.00
60.28
35.00
43.95
0.81
1.02
0.03
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
441.14
532.14
223.79
FE Loss in Slag
4.76
FE Loss in Dust
82.00
TOTAL HOT METL
3326
Si in Hot Metal (%)
1.20
REQ.SiO2
85.54
118.17

No. of Charges
242.83
Pigs
234.93
2.66
Total load
ALKALI / THM
Basicity
0.80
0.99
Heat Balance
Total Moisture
Fe / C
1.783
Required COKE / CH
Coke Rate /THM
629.2
% of Mn in Mn Ore
370
20
0.00
BF OPERATIONS
73
Production
ALKALI (kgs)
Slag Vol./ THM
2.08
6770.00
3.76
504.40
48.76
0.06
0.10
BF OPERATIONS
0xygen in Blast
(%)
Blast Volume
(Nm / hr)
Hot Blast Pressure
(Kg/ cm2)
0.8 TUYERE VELOCITY
Top Pressure
(Kg/ cm2)

(o C)
775 Permeability
(Nm3/cm.wc.min)

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
(m/s)
22008000
88.5
98686.35
P
S
Wt
2.08
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
1.90
0.007
0.36
2.10
2.57
0.100
5.13
0.00
0.007
0.00
2.00
0.00
0.090
0.00
0.00
0.00
0.00
1.80
0.31
0.132
0.72
0.00
0.00
0.00
1.70
0.33
0.103
0.56
0.10
0.02
0.05
1.70
0.15
0.094
0.24
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.04
0.60
6.28
0.62
1.85
0.116
1.21
0.04
0.60
6.28
0.62
1.85
0.093
0.97
0.00
0.64
0.00
0.62
0.00
0.093
0.00
12.97
7.07
8.83

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
459
mm
Ore+flux bed height
415
mm
35
Charges
Charges / one Vol.

30
Charges
309
mm
288.91
2121.79
0.10
22008000
98686.35
211.81
IB COKE
RM 20-40
11.5
Grade : Basic
RAW
MATERIALS
Material
Source
Ore - 1
GNDAMRDN
Ore - 2
15.11.2006
Date :
Weight
(Kgs)
Moist.
(%)
Net
Weight
Fe
%
CaO
Wt
5250
4987.50
62.50
3117
0.00
GUI+GAN
0.00
62.00
0.00
Lime Stone
KRISHNA
600
588.00
0.00
0.00
49.26
Dolomite
PRATAM
570
558.60
0.00
0.00
30.00
FAKIR
240
235.20
1.00
2.35
0.00
0.00
30.00
0.00
0.00
QUARZITE
Mn Ore
GADIGI
Coke - 1
Aroma
225
204.75
0.00
0.00
3.00
Coke - 2
IB
675
614.25
0.00
0.00
4.00
Coke - 3
RAWMET
1400
1274.00
0.00
0.00
4.00
50
47.50
0.00
0.00
1.00
NUT COKE
MIXED
Total
439.45
Ash
3119.54
FE Loss in Slag
Carbon
COKE ANALYSIS
%
Wt
Wt
FE Loss in Dust
TOTAL HOT METL
Coke - 1
24.00
49.14
75.00
153.56
coke.2
12.00
73.71
86.00
528.26
Coke - 3
12.00
152.88
86.00
1095.64
NUT COKE
21.00
9.98
70.00
33.25
Total
Slag Analysis
285.71
1810.71
Si in Hot Metal (%)

REQ.SiO2
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
471.03
Fe / C
CaO
471.03
35.74
MgO
123.51
9.37
Al2O3
258.39
19.61
Slag Vol./ THM
SiO2
464.88
35.28
% of Mn in Mn Ore
Coke Rate /THM
Total
1317.81
100.00
PARAMETE
BF OPE
Sulphur Load
4.09 Kg/thm
Blast Volume
(N
1.75
Hot Blast Pressure
(K
BASICITY Index
1.20
Top Pressure
(K
Distribution Ratio
16.01
Sulphur in Metal
(%s)
0.0464
Sulphur in Slag
(%s)
0.74

Number of Tuyeres
Tuyere Diameter
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
2.00
99.75
2.50
124.69
0.00
0.00
0.04
0.00
3.50
0.00
4.50
0.00
0.00
0.00
0.02
289.6
8.36
49.16
0.50
2.94
1.50
8.82
0.00
167.6
3.00
16.76
0.67
3.74
19.00
106.13
0.00
0.00
98.00
230.50
0.50
1.18
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
1.47
50.00
24.57
31.00
15.23
0.65
0.32
0.12
6.12
46.00
70.32
35.00
53.51
4.50
6.88
0.03
6.12
48.00
73.38
35.00
53.51
0.81
1.24
0.03
0.10
46.00
4.59
36.00
3.59
1.20
0.12
0.16
471.03
569.03
258.39
123.51
2.10
FE Loss in Slag
5.10
FE Loss in Dust
73.75
TOTAL HOT METL
3240
Si in Hot Metal (%)
1.50
Production
236.53
REQ.SiO2
104.15
Pigs
228.85

No. of Charges
ALKALI (kgs)
2.70
Total load
ALKALI / THM
Basicity
0.83
1.01
Heat Balance
Total Moisture
Fe / C
1.723
Required COKE / CH
Coke Rate /THM
660.6
Slag Vol./ THM

% of Mn in Mn Ore
407
20
73
6660.00
3.68
439.45
42.48
0.06
0.11
0.00
BF OPERATIONS
Blast Volume
Hot Blast Pressure
Top Pressure
(Nm / hr)
2
(Kg/ cm )
2
(Kg/ cm )

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
0xygen in Blast
(%)

0.8 TUYERE VELOCITY
(m/s)

(o C)
775 Permeability
(Nm3/cm.wc.min)
7
22008000
88.5
98686.35
P
S
Wt
2.10
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
1.85
0.007
0.35
2.10
2.50
0.100
4.99
0.00
0.007
0.00
2.00
0.00
0.090
0.00
0.00
0.00
0.00
1.80
0.33
0.132
0.78
0.00
0.00
0.00
1.70
0.34
0.103
0.58
0.09
0.02
0.05
1.70
0.14
0.094
0.22
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.06
0.60
1.23
0.62
0.36
0.116
0.24
0.05
0.60
3.69
0.62
1.09
0.116
0.71
0.05
0.60
7.64
0.62
2.26
0.093
1.18
0.02
0.64
0.30
0.62
0.08
0.093
0.04
13.26
7.10
8.74

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
324
mm
Ore+flux bed height
409
mm
Charges / one Vol.

35
30
Charges
218
mm

288.91
2121.79
0.10
22008000
98686.35
211.81
Charges
2300
1300
1000
750
750
250
750
250
10.86957
250
750
IB COKE
RM 20-40
11.5
250
Grade : Basic
RAW
MATERIALS
Material
Source
Ore - 1
GNDAMRDN
Ore - 2
20..3.08
Date :
Weight
(Kgs)
Moist.
(%)

Net
Weight
Fe
%
CaO
Wt
4800
4560.00
62.50
2850
0.00
GUI+GAN
0.00
62.00
0.00
Lime Stone
KRISHNA
550
539.00
0.00
0.00
49.26
Dolomite
PRATAM
560
548.80
0.00
0.00
30.00
FAKIR
250
245.00
1.00
2.45
0.00
0.00
30.00
0.00
0.00
QUARZITE
Mn Ore
GADIGI
Coke - 1
Aroma
225
7.5
208.13
0.00
0.00
3.00
Coke - 2
IB
675
7.5
624.38
0.00
0.00
4.00
Coke - 3
RAWMET
1400
7.5
1295.00
0.00
0.00
4.00
0.00
0.00
0.00
1.00
NUT COKE
MIXED
Total
389.08
Ash
2852.45
FE Loss in Slag
Carbon
COKE ANALYSIS
%
Wt
Wt
FE Loss in Dust
TOTAL HOT METL
Coke - 1
24.00
49.95
75.00
156.09
coke.2
12.00
74.93
86.00
536.96
Coke - 3
12.00
155.40
86.00
1113.70
NUT COKE
21.00
0.00
70.00
0.00
Total
Slag Analysis
280.28
1806.76
Si in Hot Metal (%)

REQ.SiO2
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
444.08
Fe / C
CaO
444.08
34.71
MgO
120.93
9.45
Al2O3
245.86
19.21
Slag Vol./ THM
SiO2
468.71
36.63
% of Mn in Mn Ore
Coke Rate /THM
Total
1279.58
100.00
PARAMETE
BF OPE
Sulphur Load
4.44 Kg/thm
Blast Volume
(N
1.66
Hot Blast Pressure
(K
BASICITY Index
1.14
Top Pressure
(K
Distribution Ratio
13.85
Sulphur in Metal
(%s)
0.0542
Sulphur in Slag
(%s)
0.75

Number of Tuyeres
Tuyere Diameter
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
2.00
91.20
2.50
114.00
0.00
0.00
0.04
0.00
3.50
0.00
4.50
0.00
0.00
0.00
0.02
265.5
8.36
45.06
0.50
2.70
1.50
8.09
0.00
164.6
3.00
16.46
0.67
3.68
19.00
104.27
0.00
0.00
98.00
240.10
0.50
1.23
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
1.50
50.00
24.98
31.00
15.48
0.65
0.32
0.12
6.22
46.00
71.48
35.00
54.39
4.50
6.99
0.03
6.22
48.00
74.59
35.00
54.39
0.81
1.26
0.03
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
444.08
563.88
245.86
FE Loss in Slag
4.96
FE Loss in Dust
69.25
TOTAL HOT METL
2961
Si in Hot Metal (%)
1.50
REQ.SiO2
95.17
120.93

No. of Charges
216.14
Pigs
209.12
2.78
Total load
ALKALI / THM
Basicity
0.94
0.95
Heat Balance
Total Moisture
Fe / C
1.579
Required COKE / CH
Coke Rate /THM
718.5
% of Mn in Mn Ore
432
20
73
Production
ALKALI (kgs)
Slag Vol./ THM
1.94
6160.00
3.41
389.08
37.61
0.07
0.10
0.00
BF OPERATIONS
Blast Volume
Hot Blast Pressure
Top Pressure
(Nm / hr)
2
(Kg/ cm )
2
(Kg/ cm )

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
0xygen in Blast
(%)

0.8 TUYERE VELOCITY
(m/s)

(o C)
775 Permeability
(Nm3/cm.wc.min)
7
22008000
88.5
98686.35
P
S
Wt
1.94
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
1.69
0.007
0.32
2.10
2.29
0.100
4.56
0.00
0.007
0.00
2.00
0.00
0.090
0.00
0.00
0.00
0.00
1.80
0.31
0.132
0.71
0.00
0.00
0.00
1.70
0.33
0.103
0.57
0.10
0.02
0.05
1.70
0.15
0.094
0.23
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.06
0.60
1.25
0.62
0.36
0.116
0.24
0.05
0.60
3.75
0.62
1.09
0.116
0.72
0.05
0.60
7.77
0.62
2.26
0.093
1.20
0.00
0.64
0.00
0.62
0.00
0.093
0.00
13.13
6.78
8.24

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
324
mm
Ore+flux bed height
379
mm
Charges / one Vol.

37
30
Charges
218
mm

288.91
2121.79
0.10
22008000
98686.35
211.81
Charges
2300
1300
1000
750
750
250
750
250
10.86957
250
750
IB COKE
RM 20-40
11.5
250
Grade : Basic
RAW
MATERIALS
Material
Source
21.03.2008
Date :
Weight
(Kgs)
Moist.
(%)
Net
Weight
Fe
%
CaO
Wt
Ore - 1
GNDAMRDN
2800
2660.00
62.50
1663
0.00
Ore - 2
GUI+GAN
2000
1900.00
62.00
1178
0.00
Lime Stone
KRISHNA
600
588.00
0.00
0.00
49.26
Dolomite
PRATAM
570
558.60
0.00
0.00
30.00
FAKIR
260
254.80
1.00
2.55
0.00
0.00
30.00
0.00
0.00
QUARZITE
Mn Ore
GADIGI
Coke - 1
Aroma
175
10
157.50
0.00
0.00
3.00
Coke - 2
IB
525
10
472.50
0.00
0.00
4.00
Coke - 3
RAWMET
1600
13
1392.00
0.00
0.00
4.00
0.00
0.00
0.00
1.00
NUT COKE
MIXED
Total
494.10
Ash
2843.05
FE Loss in Slag
Carbon
COKE ANALYSIS
%
Wt
Wt
FE Loss in Dust
TOTAL HOT METL
Coke - 1
24.00
37.80
75.00
118.13
coke.2
12.00
56.70
86.00
406.35
Coke - 3
12.00
167.04
86.00
1197.12
NUT COKE
21.00
0.00
70.00
0.00
Total
Slag Analysis
261.54
1721.60
Si in Hot Metal (%)

REQ.SiO2
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
471.73
Fe / C
CaO
471.73
33.36
MgO
124.07
8.77
Al2O3
301.90
21.35
Slag Vol./ THM
SiO2
516.44
36.52
% of Mn in Mn Ore
Coke Rate /THM
Total
1414.14
100.00
PARAMETE
BF OPE
Sulphur Load
4.24 Kg/thm
Blast Volume
(N
1.59
Hot Blast Pressure
(K
BASICITY Index
1.08
Top Pressure
(K
Distribution Ratio
12.14
Sulphur in Metal
(%s)
0.0531
Sulphur in Slag
(%s)
0.64

Number of Tuyeres
Tuyere Diameter
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
2.00
53.20
3.00
79.80
0.00
0.00
0.04
0.00
3.50
66.50
4.50
85.50
0.00
0.00
0.02
289.6
8.36
49.16
0.50
2.94
1.50
8.82
0.00
167.6
3.00
16.76
0.67
3.74
19.00
106.13
0.00
0.00
98.00
249.70
0.50
1.27
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
1.13
50.00
18.90
31.00
11.72
0.65
0.25
0.12
6.68
46.00
76.84
35.00
58.46
4.50
7.52
0.03
6.68
48.00
80.18
35.00
58.46
0.81
1.35
0.03
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
471.73
611.24
301.90
FE Loss in Slag
5.48
FE Loss in Dust
70.75
TOTAL HOT METL
2949
Si in Hot Metal (%)
1.50
REQ.SiO2
94.80
124.07

No. of Charges
215.30
Pigs
208.30
2.71
Total load
ALKALI / THM
Basicity
0.92
0.91
Heat Balance
Total Moisture
Fe / C
1.651
Required COKE / CH
Coke Rate /THM
685.6
% of Mn in Mn Ore
479
20
73
Production
ALKALI (kgs)
Slag Vol./ THM
1.61
6230.00
3.62
494.10
47.76
0.05
0.08
0.00
BF OPERATIONS
Blast Volume
Hot Blast Pressure
Top Pressure
(Nm / hr)
2
(Kg/ cm )
2
(Kg/ cm )

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
0xygen in Blast
(%)

0.8 TUYERE VELOCITY
(m/s)

(o C)
775 Permeability
(Nm3/cm.wc.min)
7
22008000
88.5
98686.35
P
S
Wt
1.61
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
0.98
0.007
0.19
2.10
1.33
0.100
2.66
0.38
0.007
0.13
2.00
1.00
0.090
1.71
0.00
0.00
0.00
1.80
0.33
0.132
0.78
0.00
0.00
0.00
1.70
0.34
0.103
0.58
0.10
0.02
0.05
1.70
0.15
0.094
0.24
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.04
0.60
0.95
0.62
0.28
0.116
0.18
0.05
0.60
2.84
0.62
0.85
0.116
0.55
0.05
0.60
8.35
0.62
2.58
0.093
1.29
0.00
0.64
0.00
0.62
0.00
0.093
0.00
12.50
6.86
7.99

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
354
mm
Ore+flux bed height
390
mm
Charges / one Vol.

36
30
Charges
239
mm

288.91
2121.79
0.10
22008000
98686.35
211.81
Charges
2300
1300
1000
750
750
250
750
250
10.86957
250
750
IB COKE
RM 20-40
11.5
250
Grade : Basic
RAW
MATERIALS
Material
Source
20..3.08
Date :
Weight
(Kgs)
Moist.
(%)

Net
Weight
Fe
%
CaO
Wt
Ore - 1
GNDAMRDN
0.00
62.50
0.00
Ore - 2
GUI+GAN
0.00
62.00
0.00
Lime Stone
KRISHNA
0.00
0.00
0.00
49.26
Dolomite
PRATAM
0.00
0.00
0.00
30.00
FAKIR
0.00
1.00
0.00
0.00
Mn Ore
GADIGI
0.00
30.00
0.00
0.00
Coke - 1
Aroma
7.5
0.00
0.00
0.00
3.00
Coke - 2
IB
7.5
0.00
0.00
0.00
4.00
Coke - 3
RAWMET
2000
7.5
1850.00
0.00
0.00
4.00
0.00
0.00
0.00
1.00
QUARZITE
NUT COKE
MIXED
Total
150.00
Ash
0.00
FE Loss in Slag
Carbon
COKE ANALYSIS
%
Wt
Wt
Coke - 1
24.00
0.00
75.00
0.00
coke.2
12.00
0.00
86.00
0.00
Coke - 3
12.00
222.00
86.00
1591.00
NUT COKE
21.00
0.00
70.00
0.00
Total
Slag Analysis
222.00
1591.00
FE Loss in Dust
TOTAL HOT METL
Si in Hot Metal (%)
REQ.SiO2
ALKALI (kgs)
ALKALI / THM
Basicity
OXIDES
17.76
CaO
17.76
4.50
Fe / C
MgO
11.79
2.99
Coke Rate /THM
Al2O3
155.40
39.39
Slag Vol./ THM
SiO2
209.53
53.12
% of Mn in Mn Ore
Total
394.48
100.00

-417.36 Kg/thm
Sulphur Load
PARAMETE
BF OPE
Blast Volume
(N
0.37
Hot Blast Pressure
(K
BASICITY Index
0.15
Top Pressure
(K
Distribution Ratio
1.40

Number of Tuyeres
Tuyere Diameter
Sulphur in Metal
(%s)
1.7390
Sulphur in Slag
(%s)
2.44
harg No.& Time):
B U R D E N
SiO2
CaO
Wt
Al2O3
Wt
MgO
%
Wt
C A L C U L
P
Wt
0.00
2.00
0.00
2.50
0.00
0.00
0.00
0.04
0.00
3.50
0.00
4.50
0.00
0.00
0.00
0.02
0.0
8.36
0.00
0.50
0.00
1.50
0.00
0.00
0.0
3.00
0.00
0.67
0.00
19.00
0.00
0.00
0.00
98.00
0.00
0.50
0.00
0.00
0.00
0.04
0.00
4.50
0.00
4.00
0.00
0.00
0.00
0.05
0.00
50.00
0.00
31.00
0.00
0.65
0.00
0.12
8.88
46.00
102.12
35.00
77.70
4.50
9.99
0.03
8.88
48.00
106.56
35.00
77.70
0.81
1.80
0.03
0.00
46.00
0.00
36.00
0.00
1.20
0.00
0.16
17.76
208.68
155.40
FE Loss in Slag
1.53
FE Loss in Dust
25.00
TOTAL HOT METL

Si in Hot Metal (%)
-27
1.50
11.79
0.13

No. of Charges
73
Production
-1.94
-1.88
REQ.SiO2
-0.85
Pigs
ALKALI (kgs)
-64.69
Total load
0.00
Heat Balance
0.00
ALKALI / THM
Basicity
Fe / C
Coke Rate /THM
Slag Vol./ THM
% of Mn in Mn Ore
2432.37
0.08
0.000
-69560.0
-14833
20
Total Moisture
150.00
Required COKE / CH
14.50
-0.50
0.01
0.00
BF OPERATIONS
Blast Volume
Hot Blast Pressure
Top Pressure
(Nm / hr)
2
(Kg/ cm )
2
(Kg/ cm )

Number of Tuyeres
(o C)
Tuyere Diameter
(mm)
0xygen in Blast
(%)

0.8 TUYERE VELOCITY
(m/s)

(o C)
775 Permeability
(Nm3/cm.wc.min)
7
22008000
88.5
98686.35
P
S
Wt
0.13
Wt
R E P O R T
Density
Volum
Alkali
(%)
In put
Wt
0.00
0.007
0.00
2.10
0.00
0.100
0.00
0.00
0.007
0.00
2.00
0.00
0.090
0.00
0.00
0.00
0.00
1.80
0.00
0.132
0.00
0.00
0.00
0.00
1.70
0.00
0.103
0.00
0.00
0.02
0.00
1.70
0.00
0.094
0.00
0.00
0.00
0.00
2.40
0.00
0.348
0.00
0.00
0.60
0.00
0.62
0.00
0.116
0.00
0.07
0.60
0.00
0.62
0.00
0.116
0.00
0.07
0.60
11.10
0.62
3.23
0.093
1.72
0.00
0.64
0.00
0.62
0.00
0.093
0.00
11.10
3.23
1.72

Stack volume
143.60 Cu.m
Belly volume
18.48 Cu.m
Bosh volume
43.57 Cu.m
Hearth volume
35.89 Cu.m
Throat volume
6.17 Cu.m
Total Furnace Vol.
247.70 Cu.m
CHARGE VOL. DETAILS

Throat Dia
3.21
Throat Area
8.09
sq.m
Coke Bed Height
399
mm
Ore+flux bed height
mm
Charges / one Vol.

77
64
Charges
269
mm

288.91
2121.79
0.10
22008000
98686.35
211.81
Charges
2300
1300
1000
750
750
250
750
250
10.86957
250
750
IB COKE
RM 20-40
11.5
250

Date: 08.11.2006: Effects From (Charg No.& Time)

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Date: 08.11.2006: Effects From (Charg No.& Time)

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Авторское право:

Доступные форматы

Grade : Basic

Effects from (Charg No.& Time):

TOTAL HOT METL

Si in Hot Metal (%)

Slag Vol./ THM

Coke Rate /THM

Total Furnace Vol.

CHARGE VOL. DETAILS

% PHOSPORUS IN HOT METAL

Coke Bed Height

SULPHUR IN METAL AND SLAG AS PER BURDEN

22000 Humidification in Blast

Hot Blast Pressure

0.8 TUYERE VELOCITY

Hot Blast Temperature

FURNACE - VOLUME DETAILS

Results of the Burden

Charges / one Vol.

0.25 Flame Temperature (RAFT)

Effects from (Charg No.& Time):

TOTAL HOT METL

Si in Hot Metal (%)

Slag Vol./ THM

Coke Rate /THM

Total Furnace Vol.

CHARGE VOL. DETAILS

% PHOSPORUS IN HOT METAL

Coke Bed Height

SULPHUR IN METAL AND SLAG AS PER BURDEN

20000 Humidification in Blast

Hot Blast Pressure

0.75 TUYERE VELOCITY

0.2 Flame Temperature (RAFT)

Hot Blast Temperature

FURNACE - VOLUME DETAILS

Results of the Burden

Charges / one Vol.

Effects from (Charg No.& Time):

TOTAL HOT METL

Si in Hot Metal (%)

Slag Vol./ THM

SULPHUR IN METAL AND SLAG AS PER BURDEN

Coke Rate /THM

SULPHUR IN METAL AND SLAG AS PER BURDEN

Hot Blast Pressure

Hot Blast Temperature

harg No.& Time):

TOTAL HOT METL

Si in Hot Metal (%)

Results of the Burden

Slag Vol./ THM

% PHOSPORUS IN HOT METAL

20000 Humidification in Blast

Hot Blast Pressure

0.75 TUYERE VELOCITY

0.2 Flame Temperature (RAFT)

Hot Blast Temperature

FURNACE - VOLUME DETAILS

Total Furnace Vol.

CHARGE VOL. DETAILS

Coke Bed Height

Ore+flux bed height

Charges / one Vol.