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CONTENTS

SECTION 40
CONTENTS
THE STRUCTURE OF THE UNIT ................................ 1 HOW TO CONSULT THE UNIT ................................... 2 1. INTRODUCTION ...................................................... 3
1.1 1.2 1.3 1.4 1.5 LIST OF WIRING HARNESSES ......................................... 3 DEFINITION OF COMPONENTS AND SYMBOLS ............ 4 GENERAL RULES.............................................................. 4 DIAGNOSTIC INSTRUMENTS........................................... 6 WIRE COLOUR CODES .................................................... 6

5. WIRING ................................................................... 71
ENGINE WIRING (1/2) ............................................................... 71 ENGINE WIRING (2/2) ............................................................... 72 ENGINE WIRING (1/2) ............................................................... 77 ENGINE WIRING (2/2) ............................................................... 78 ENGINE HOOD WIRING (1/2) ................................................... 87 ENGINE HOOD WIRING (2/2) ................................................... 88 TRANSMISSION WIRING (1/2) ................................................. 91 TRANSMISSION WIRING (2/2) ................................................. 92 TRAILER BRAKE WIRING (ITALY) .......................................... 103 TRAILER BRAKE WIRING ....................................................... 104 FRONT AXLE SUSPENSION WIRING (ROPS) ........................ 107 CAB POWER SUPPLY WIRING .............................................. 111 FRONT AXLE SUSPENSION WIRING..................................... 117 FENDER WIRING - WIDE........................................................ 121 NUMBER PLATE LIGHT WIRING (WIDE FENDERS) .............. 122 FENDER WIRING - NARROW ................................................. 127 NUMBER PLATE LIGHT WIRING (NARROW FENDERS) ....... 128 FENDERS ................................................................................ 131 FRONT CONSOLE WIRING (1/2) ............................................ 133 FRONT CONSOLE WIRING (2/2) ............................................ 134 SIDE CONSOLE WIRING (1/3) ................................................ 139 SIDE CONSOLE WIRING (2/3) ................................................ 140 SIDE CONSOLE WIRING (3/3) ................................................ 141 AIR CONDITIONING WIRING (CAB) ....................................... 151 DISPLAY WIRING.................................................................... 157 ROOF WIRING (1/2) ................................................................ 161 ROOF WIRING (2/2) ................................................................ 162 ROOF WIRING ........................................................................ 167 CAB LOWER HEADLIGHTS WIRING...................................... 169 WINDSCREEN WIPER MOTOR WIRING ................................ 169 CAB LOWER FRONT WORKLIGHTS WIRING (MACHINE WITHOUT FRONT LIFT)........................................ 170 CAB FULL AND DIPPED BEAM HEADLIGHTS (WITH FRONT LIFT)................................................................. 170 CAB ROOF FRONT AND REAR WORKLIGHTS WIRING ....... 171 LIGHTS SELECTOR SWITCH WIRING ................................... 177 ARMREST WIRING ................................................................. 181 FUSES AND RELAYS CONTROL UNIT (1/2) .......................... 183 FUSES AND RELAYS CONTROL UNIT (2/2) .......................... 184

2. INDICES ................................................................... 7
2.1 2.2 2.3 COMPONENT DESCRIPTION INDEX................................ 7 COMPONENT CODE INDEX ........................................... 12 CONNECTOR INDEX....................................................... 17

3. COMPONENTS ...................................................... 26
3.1 3.2 3.3 CONNECTOR LAYOUTS ................................................. 26 COMPONENT TECHNICAL DATA................................... 31 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS ............................................................ 40

4. SYSTEMS ............................................................... 49
4.1 4.2 4.3 4.4 4.5 GROUND POINTS ........................................................... 49 ENGINE START ............................................................... 50 PREHEATING .................................................................. 51 ELECTRICAL ENGINE CONTROL ................................... 52 LIGHTS - LIGHT SELECTOR SWITCH (MACHINE WITHOUT FRONT LIFT) ................................ 53 LIGHTS - LIGHT SELECTOR SWITCH (MACHINE WITH FRONT LIFT)........................................ 54 CAB ACCESSORY........................................................... 55 WORKING LIGHTS (MACHINE WITHOUT FRONT LIFT). 56 WORKING LIGHTS (MACHINE WITH FRONT LIFT) ........ 57 WINDSCREEN WIPER ..................................................... 58 INFOCENTER .................................................................. 59 ELECTRICAL POWER SUPPLY....................................... 60 AUTORADIO - CB............................................................ 61 AIR CONDITIONING - HEATING FAN ............................. 62 BRAKES........................................................................... 63 TRAILER BRAKES ........................................................... 64 FRONT AXLE SUSPENSION ........................................... 65 TRANSMISSION .............................................................. 66 ASM - 4WD - DIFFERENTIAL .......................................... 67 REAR LIFTER................................................................... 68 FRONT AND REAR PTO .................................................. 69

4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21

40-i

THE STRUCTURE OF THE UNIT

THE STRUCTURE OF THE UNIT

For easier consultation, this unit has been divided into the following chapters:

1. Introduction

Contains a brief description of the terminology used, the procedures to follow for troubleshooting and repairs, and the instruments required for troubleshooting.

2. Indices

Contains the indices arranged by connector name, by component code and by component description.

3. Components

Contains the layouts of the connectors used in the electrical system, descriptions of the components installed on the tractor,the technical data necessary for functional testing and the pinouts of the electronic control units.

4. Systems

Contains the electrical diagrams of the tractor's systems.

5. Wiring harnesses

Contains the layouts, the wiring diagrams and the positioning of connectors on the tractor.

40-1

HOW TO CONSULT THE UNIT

HOW TO CONSULT THE UNIT


How to consult the table

A E
1-

The quickest way to determine the cause of a malfunction of a component (e.g. the starter motor) is to check all the components in the system in which the component is incorporated. In this example, the problem is a malfunction of the starter motor, which fails to start the engine.

Start enable switch (green)

0441.6066

11

START

Starter motor

X47

212 0443.7847 START

C
2

34-

11

START

Starter enable switch (green) 0443.7847/20

Look in paragraph 2.1. Component description index for the starter motor and identify the system in which it is incorporated. The system is indicated in the column System (para 4.xx) and in this case is 2 (figure A). Consult paragraph 4.2 Starting (figure B), in which the electrical diagram indicates all the components in the system; these components are accompanied by numbers that correspond to the key on the same page. Check all the components in the system, starting, for example, with the switch 2. Look in paragraph 2.1. Component description index (figure A) for Starting enabling switch (Green) and check in the column Technical (para 3.2.xx) if there is a technical description of the component (in this case it is given at n 11 of the paragraph 3.2 Component technical data) (figure C). Note down also the name of the connector to which the component is connected (in this case START).

0443.7847

START

10

Start enable switch (green)

10

START

START 0443.7847/20 0443.7847/20

Only if the position of the component is not known 5 - Look in paragraph 2.3 Connector index (figure D) for the name of the connector to which the component is connected (in this case START) and note down the wiring harness in which it is incorporated (in this case 0443.7847 or 0.012.3639.4) and the type of connector (in this case 10). 6 - Look for the wiring harness in chapter 5. Layouts, electrical wiring diagrams, connector positions using the index at the beginning of the chapter. 7 - Look for the name of the connector in the photos attached to the electrical diagrams and determine its position on the tractor from the drawing (figure E). NOTE. In the electrical diagrams (figure F) are indicated the names of the connectors and the descriptions that are used in all the tables of chapter 2. 8 - Using the data contained in the paragraph 3.2 Component technical data (figure C) in position n 11, check the operation of the switch. If the pinout of the connector is not known, look in paragraph 3.1 Connector layouts (figure G) for the number found in the column Type of paragraph 2.3 Connector index.

40-2

INTRODUCTION

LIST OF WIRING HARNESSES

1. INTRODUCTION
This section of the workshop manual is intended as a practical guide to troubleshooting the tractor's electrical and electronic systems. The following pages provide the technician with all the necessary information regarding the tractor's systems and components. Due to the possible time difference between the introduction of technical modifications (in line with our policy of continuous product improvement) and the corresponding amendment of our printed documentation, we are obliged to state that the data contained in this document are subject to modification and as such are not binding.

1.1 LIST OF WIRING HARNESSES


DESCRIPTION Cab power supply wiring Air conditioning wiring Armrest wiring Engine hood wiring Front console wiring Side console wiring Lights selector switch wiring Display wiring Cab lower headlights wiring Cab roof front and rear worklights wiring Cab lower front worklights wiring (machine without front lift) Trailer brake wiring Trailer brake wiring (Italy) Engine wiring Number plate light wiring (Wide fenders) Number plate light wiring (Narrow fenders) Cab full and dipped beam headlights (with front lift) Engine wiring Windscreen wiper motor wiring Fender wiring - wide Fender wiring - narrow Front axle suspension wiring (cab) Front axle suspension wiring (ROPS) Roof wiring Transmission wiring Fuses and relays control unit CODE 0443.7846/20 0.010.2562.2 0443.7354.4 0.013.0663.4/10 0.012.8894.4/30 0.012.8732.4/30 0443.8656 0443.7875 0441.1923.4 0443.4993 0442.5602 0443.7355.4 0443.7356.4 0.013.0732.4/50 0.012.2018.4/10 0441.4114 0441.6727 0419.9869 0441.2045 0.012.2010.4/10 0442.9835/10 0443.7850/10 0443.7849 0443.7851/10 0443.7848/10 0441.9533.4/10 PAGE. 40-111 40-151 40-181 40-87 40-133 40-139 40-177 40-157 40-169 40-171 40-170 40-104 40-103 40-77 40-122 40-128 40-170 40-71 40-169 40-121 40-127 40-117 40-107 40-161 40-91 40-183

40-3

INTRODUCTION

COMPONENT AND SYMBOL DEFINITIONS - GENERAL RULES

1.2 DEFINITION OF COMPONENTS AND SYMBOLS


To prevent any misunderstanding or ambiguity, listed below are definitions for some of the key terms used in this unit. TERM Connector Temperature sensor Pressure sensor Position sensor Pressure switch Thermostat Switch Solenoid valve DESCRIPTION Element used to connect two components (e.g. wiring-switch. wiringwiring) Electrical component that converts the temperature of a medium (air, water, oil, etc.) into a voltage or resistance Electrical component that converts the pressure of a medium (air, water, etc.) into a voltage or resistance Electrical component that converts the angular or linear position of an object into a voltage Switch that changes state (opens or closes a contact) according to the operating pressure in the circuit in which it is installed Switch that changes state (opens or closes a contact) according to the temperature of the medium in which it is immersed. Mechanical component that opens or closes one or more electrical contacts. Valve operated by applying electrical current to a coil (or solenoid)

Chapter 3.2 Description of components shows the wiring diagrams for certain switches and buttons. The following symbols are used for ease of identification:
SYMBOL

DESCRIPTION Contact between CLOSED pins (stable position of switch) Contact between CLOSED pins (non-stable position of switch) Indicator LED Indicator lamp
Diode

1.3 GENERAL RULES


The inspection, maintenance, troubleshooting and repair operations are essential to ensure that the tractor continues to operate correctly over time and to prevent malfunctions and breakdowns. The scope of this paragraph is to describe repair procedures and to help improve the quality of repairs.

1.3.1MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS


The manufacturer prohibits any modification or alteration of the electrical wiring for the connection of any non-approved electrical applicances or components. In particular, if it is discovered that the electrical system or a component has been modified without authorisation, the manufacturer will accept no liability for any damage to the vehicle and the vehicle warranty will be invalidated.

1.3.2 MAIN WIRING FAULTS a. Poor contact between connectors


The main causes of poor contact between connectors are incorrect insertion of the male into the female connector, deformation of one or both connectors, and corrosion or oxidisation of the pin contact surfaces.

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INTRODUCTION

GENERAL RULES

b.

Defective pin welding or crimping


The pins of the male and female connectors make good contact in the crimped or welded area, but the wires are subjected to excessive tension, leading to breakage of the insulation or the wire itself and a poor connection.

c.

Disconnecting wiring
If components are disconnected by pulling on the wires, or if components are removed with the wires still connected, or if the wiring is subject to a heavy impact this could damage the connections at the pins, breaking strands of wire.

d.

Penetration of water in connectors


The connectors are designed to prevent penetration of liquids (water, oil etc.); however, it is possible that when the tractor is cleaned using high-pressure water or steam, water could penetrate or condense in the connectors. As the connectors are designed to prevent liquid penetration, any water that does get in will not be able to drain out, and thus may cause shortcircuits across the pins. For this reason it is good practice to dry the connectors with a low pressure jet of compressed air after washing the tractor.

e.

Oil or dirt on connectors


Oil or grease on the connectors or pins can create a poor contact (oil and grease are nonconductors) . Clean the connectors thoroughly using a dry cloth or a low pressure jet of compressed air and use specific products (deoxidising sprays, etc.) to degrease the contacts. Take care not to bend the pins when cleaning them. Use dehydrated not lubricated compressed air.

1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING a. Disconnection of connectors
When disconnecting wiring, pull on the connectors rather than on the wires themselves. For connectors that are held in position with screws or levers, fully loosen the screws, then pull on the connector. For connectors that are clipped togther, fully depress the clip then pull the connector apart. After disconnecting connectors, cover them in a waterproof material to prevent dirt or moisture getting into the contacts.

b.

Connecting the connectors


Check the condition of the connectors: Make sure the pin contact surfaces are free of water, dirt or oil. Check that the connectors are not deformed and that the pins are not corroded. Check that the connector casings are not damaged or split. If a connector is contaminated with oil or grease, or if moisture has penetrated the casing, clean it as described in paragraph 1.3.2. If a connector is damaged, deformed or broken, replace it with a new one. When connecting connectors, make sure they are properly aligned before applying any force. For connectors with clips, insert the two halves until they clip together.

40-5

INTRODUCTION

DIAGNOSTIC INSTRUMENTS - WIRE COLOUR CODES

c.

Cleaning and drying wiring


When wiring is dirty or contaminated with oil or grease, clean it with a dry cloth, or, if necessary, with water or steam. If the wiring has to be cleaned with water, avoid directing the water or steam jet on the connectorsi; if water penetrates the connector, proceed as described in paragraph 1.3.2. Check that the connector is not short circuited by water by testing the continuity across the pins. After checking the connector is in good condition, degrease the contacts using a deoxidising product.

d.

Renewal of damaged electrical components.


When replacing electrical components (fuses, relays, etc.), use only original parts supplied by the manufacturer. When replacing fuses, check that the new fuse conforms to DIN 72581 standards and in particular: - fuse F1 (100A) DIN 72581/2 - bayonet fuse (F2, F3, etc.) DIN 72581/3C The fitting of replacement fuses that do not comply with these standards will invalidate the warranty with immediate effect and release the manufacturer from any liability. When replacing relays, make sure that the new relay conforms to the standards marked on the original relay.

1.4 DIAGNOSTIC INSTRUMENTS


For the correct diagnosis of any faults in tne tractor's electrical system, the following instruments are required: 1 - Digital multimeter with the following minimum characteristics: AC VOLT 0-600 DC VOLT ..... 0-600 OHM............ 0-32M AC AMP ...... 0-10 DC AMP ...... 0-10 2 - Computer loaded with the SERDIA 3 - All Round Tester

1.5 WIRE COLOUR CODES


COLOUR CODES A B C G H L Light blue White Orange Yellow Grey Dark blue COLOUR CODES M N R S V Z Brown Black Red Pink Green Purple

40-6

INDEX

2.1 COMPONENT DESCRIPTION INDEX

2. INDICES
2.1 COMPONENT DESCRIPTION INDEX
Description
4WD switch 50S lights switch Accelerator pedal position sensor Actuator Air cleaner clogged sensor Air conditioning compressor Air conditioning control panel illumination connector Air conditioning on/off switch Air conditioning thermostat Alternator Armrest ASM switch Auxiliary air conditioning fan Auxiliary air conditioning fan power supply fuse Auxiliary air conditioning fan switch relay Auxiliary power socket Axle Down control solenoid valve coil Axle Up control solenoid valve coil Battery Brake fluid level sensor Brake pedal switch Cab headlights dipped beam switch Camshaft speed sensor (Pickup) CB power connector Cigar lighter Clock Clutch pedal depressed proximity sensor Clutch pedal position sensor Compressed air pressure gauge Compressed air pressure gauge light Compressor and condenser fan pressure switch Configuration connector (Powershift) Configuration connector (Powershift/Powershuttle) Configuration connector (Powershuttle) Creeper engagement switch Diagnostics connector Differential lock solenoid valve Differential lock switch Direction indicators flasher unit Door open warning signal switch 0441.7555 0441.1498 0441.9531 0441.4097 21 49 0443.6527 0442.6492 25 0441.2338 0441.2337 0442.4165 0443.2708 0442.5709 23 29 24 0439.1395 0441.1496.4 0419.9792 9 41 6 0114.3529 0442.3803 0442.3803 0.010.2532.0 0.010.2537.1 0117.8607 0443.8670.4 0441.1498 0.013.2489.4 48 Code 0441.1496.4 0441.1496.4 0443.2708 0211.2588 0441.9014 0443.7338

Technical (para. 3.2.xx)


44 43 28 4

Connector 8 4 X30 Y3 L K X24 X26 X25 B+ D+ X21 6 X77 FU120 RL33 X15 S H +30 X81 X32 3 B40 X44 X7 X49 X33 X34 X39 X38 X74 - X76 LS LS/PS PS X4 X18 EVDF 7 X1-X2 X45

System (para. 4.xx)


19 8-9 4 4 11 14 14 14 14 2-3-8-9-14-21 4-20 19 14 14 14 12 17 17

15 15-17-19 6 4 13 7 7 18 18 16 5-6 14

18 18 4-18 4-17-18-20 19 19 5-6 7

40-7

INDEX

2.1 COMPONENT DESCRIPTION INDEX Technical (para. 3.2.xx) System (para. 4.xx)
7 2-3-4-12-18 4 11 2-4-18 8-9 8-9 18 11 4 18 2 14 18 15-19 12-17 17 17 5-6 8-9 6 8-9 21 21 5-6 8-9 6 8-9 17 6-8-9 11 4 18 18 18 18 3 3 2-3 15-16 5-6 14

Description
Driver seat air suspension compressor Engine control unit Engine coolant temperature sensor Engine coolant temperature sensor (for Infocenter) Engine ECU circuit board Engine hood front worklights fuse Engine hood front worklights relay Engine oil low pressure switch Engine oil pressure switch Engine speed keypad Engine speed sensor Engine starter relay Fan speed selector switch Forward/reverse solenoid valves (Y6, Y7) Four wheel drive (4WD) clutch solenoid valve Front axle suspension control unit Front axle suspension load sensing solenoid valve coil Front axle suspension position sensor Front left sidelight and direction indicator Front left worklight (on hood) Front left worklight on cab (with front lift) Front left worklight on cab (without front lift) Front PTO pushbutton (in cab) Front PTO solenoid valve Front right sidelight and direction indicator Front right worklight (on hood) Front right worklight on cab (with front lift) Front right worklight on cab (without front lift) Front suspension pushbutton Front upper cab (50S) worklights relay Fuel level sensor Fuel temperature sensor Gearbox output shaft speed sensor Gearshift lever Gearshift solenoid valves (Y1, Y2, Y5) Gearshift solenoid valves (Y3, Y4) Glowplug Glowplug warning light ON relay Glowplugs control unit Handbrake switch Hazard warning lights on/off switch Heater fan speed 1 relay

Code 0.010.2274.1 0211.2704 0419.9410 0419.9809 0.010.3627.1

Connector X5 MX1 - MX2 B43

T X8 FU130 RL20

0443.1690 0118.1232 0443.7505 0.010.2874.2

27 3 1

PRESS. SWITCH P X20 NLSE RL40

0.010.2528.1 0441.6685 0443.1661 2.8519.008.0 0442.3803 0439.1530 0441.1920.4 2.8039.160.0 0441.4087.4 0442.5599.4 0441.1533 14 11 19 26

X27 ADD.EV. V/R DT JX3 - YX4 X68 X69 X59 X93 X63 X61 X9 FZW

0441.1921.4 2.8039.160.0 0441.4087.4 0442.5599.4 0442.2763 0.012.6230.0 0419.9809 0443.8449 0442.2746.4/10 0441.6685 0443.6315 0118.0898 20 31 7 33 52

X60 X89 X64 X62 5 RL21 FUEL B37 NLSA X12 EVGROUP EVGROUP X78 RL41

0117.9712 0439.1395 0442.9401 10 53

X83 - X84 - X85 X6 X36 RL32

40-8

INDEX

2.1 COMPONENT DESCRIPTION INDEX Technical (para. 3.2.xx) System (para. 4.xx)
14 14 5-6 18 3-4-5-6-11-1215-16-18-20-21 7 12 4-12-21 13 5-6 5-6 13 4-20 20 20 20 20 8 8-9 8-9 14 14 14

Description
Heater fan speed 3 relay Heater fan speed 4 relay Horn Hydraulic oil filter clogging pressure switch Instrument panel Interior roof light ISO4 socket (power supply to implements) ISO7 socket (implement connection) Left front loudspeaker Left headlamp Left headlamp (UK) Left rear loudspeaker Lift and hand throttle console Lift control panel Lift Down solenoid valve Lift draft sensor Lift Up solenoid valve Lower front worklights (on cab) switch Lower rear left worklights Lower rear right worklights Lx heater fan Lx heater fan resistor Main heating fuse Main power supply fuse Number plate light Proportional solenoid valve coil PTO AUTO switch Radar Radar (UK) Radar control switch Radio Rear left tail light and direction indicator (narrow fenders) Rear left tail light and direction indicator (wide fenders) Rear lift control unit Rear lift Down Lx pushbutton Rear lift Down Rx pushbutton Rear lift position sensor Rear lift Up Lx pushbutton Rear lift Up Rx pushbutton Rear PTO Lx pushbutton (on fender) Rear PTO pushbutton (in cab)

Code

Connector RL30 RL31

0116.9304 0118.0413 0443.7488/10 0442.6316 0442.2323.4 0442.2324.4 0.012.1725.0 2.8039.240.0 2.8039.250.0 0.012.1726.0 0441.9425.4/10 0442.9597.4 54

X87 FILTER ST1 - ST2 X46 ISO4 ISO7 X50 X86 X86 X41 EHR - EMR X14 EVDW

0441.5586.4

16

RIGHT DRAFT LEFT DRAFT EVUP

0441.1496.4

42

3A X65SX X65DX

0.010.2537.0 0.010.2535.1

X22 X23 FU131 FU100

0441.4115 0443.4425 0441.1496.4 0443.8654 0443.8655 0441.4584 30 46 35 36

X67 EVPROP PTO AUTO RADAR RADAR X13 X51 - X52

5-6 18 21 20 20 20 13 5-6-15 5-6-15 12-15-17-1920-21 20 20 20 20 20 21 21

0442.9833.4/10 2.8029.880.0/10 2.8519.013.0 0441.2688 0441.2688 0443.8667 0441.2688 0441.2688 0441.1533 0441.1533 15 15 37 15 15 12 13

X66SX X66SX JX1 - JX2 DWSX DWDX POS SEN UPSX UPDX PTOSX X10

40-9

INDEX

2.1 COMPONENT DESCRIPTION INDEX Technical (para. 3.2.xx)


12 22

Description
Rear PTO Rx pushbutton (on fender) Rear PTO solenoid valve Rear PTO speed sensor Rear right tail light and direction indicator (narrow fenders) Rear right tail light and direction indicator (wide fenders) Rear screen washer pump Rear screen wiper motor Rear screen wiper switch Rear worklights switch Right front loudspeaker Right headlamp Right headlamp (UK) Right rear loudspeaker Rotating beacon Rotating beacon on/off switch Rx heater fan Rx heater fan resistor Shuttle control lever Side console courtesy light Sidelights switch Speed sensor for odometer Start enable switch Starter motor Starter switch Steering angle sensor Steering column switch unit Steering system pressure switch Trailer brake lights fuse Trailer braking air pressure sensor Trailer braking low pressure switch Trailer parking brake solenoid valve coil Trailer socket (lights and auxiliary power) Transmission display Transmission ECU Transmission oil temperature sensor Transmission speed sensor Turbo charge pressure sensor Upper front left worklight Upper front right worklight Upper rear left worklights

Code 0441.1533 0441.7555 0443.8352 0442.9834.4/10 2.8029.880.0/10 0441.4105 0441.3192 0441.9283 0441.1496.4 0.012.1725.0 2.8039.240.0 2.8039.250.0 0.012.1726.0

Connector PTODX EVPTO PTO SEN X66DX X66DX RP X42

System (para. 4.xx)


21 21 21 5-6-15 5-6-15 10 10 10 8-9 13 5-6 5-6 13 8-9 8-9 14 14 18 7 5-6 18 2 2-3 2-3-4-5-6-7-89-10-11-12-1314-15-16-1718-19-20-21 19 5-6-10 11 15 16 16 16 12-15 5-6-18 2-18 18 18 4 8-9 8-9 8-9

51 40

REAR WIPER WORK LIGHT X48 X88 X88 X43 X47

0441.1496.4 0.010.2535.0 0.010.2535.1 0.012.6472.4 0441.2616 0441.1497 0443.8436 0441.6066 0118.0928 0441.1512.4 0441.5266 0443.8656 0.012.4371.0

45

FLASHING LIGHT X29 X28

39 47 32 17

X37 X53 1 NAB X80 +30C - +50

50 38

X17 X82 AS4 X79 FU121

0.011.9428.0

X71 X73 X72

0442.4116 0441.9280.4 0443.8083/10 0441.6649 0443.8450 0419.9552 0445.0666 0445.0666 0445.0666 18 34 5

X70 X40 ECU PS TEMP NHK B41 X56 X57 X55

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INDEX

2.1 COMPONENT DESCRIPTION INDEX Technical (para. 3.2.xx) System (para. 4.xx)
8-9 10 10

Description
Upper rear right worklights Windscreen washer pump Windscreen wiper motor

Code 0445.0666 0441.4105 0441.3192

Connector X54 FP X58

40-11

INDEX

2.2 COMPONENT CODE INDEX

2.2 COMPONENT CODE INDEX


Code 0.010.2274.1 0.010.2528.1 0.010.2532.0 0.010.2535.0 0.010.2535.1 0.010.2535.1 0.010.2537.0 0.010.2537.1 0.010.2874.2 0.010.3627.1 0.011.9428.0 0.012.1725.0 0.012.1725.0 0.012.1726.0 0.012.1726.0 0.012.4371.0 0.012.6230.0 0.012.6472.4 0.013.2489.4 0114.3529 0116.9304 0117.8607 0117.9712 0118.0413 0118.0898 0118.0928 0118.1232 0211.2588 0211.2704 0419.9410 0419.9552 0419.9792 Description Driver's seat air suspension compressor Fan speed selector switch Air conditioning on/off switch Rx heater fan Lx heater fan resistor Rx heater fan resistor Lx heater fan Air conditioning thermostat Engine speed sensor Engine ECU circuit board Trailer braking air pressure sensor Right front loudspeaker Left front loudspeaker Left rear loudspeaker Right rear loudspeaker Steering system pressure switch Fuel level sensor Shuttle control lever Auxiliary air conditioning fan Auxiliary power socket Horn Alternator Glowplugs control unit Hydraulic oil filter clogging pressure switch Glowplug Starter motor Engine oil pressure switch Actuator Engine control unit Engine coolant temperature sensor Turbo charge pressure sensor Camshaft speed sensor (Pickup) 5 6 3 4 39 2 1 Technical (para. 3.2.xx) Connector X5 X27 X26 X29 X23 X28 X22 X25 NLSE X8 X71 X48 X50 X41 X43 X79 FUEL X37 X77 X15 X87 B+ D+ X83 - X84 - X85 FILTER X78 +30C - +50 P Y3 MX1 - MX2 B43 B41 B40 System (para. 4.xx) 7 14 14 14 14 14 14 14 18 2-4-18 16 13 13 13 13 11 11 18 14 12 5-6 2-3-8-9-14-21 2-3 18 3 2-3 11 4 2-3-4-12-18 4 4 4

40-12

INDEX
Technical (para. 3.2.xx) 7 8 9 10 11 41 42 43 44 45 46 40 47 48 49

2.2 COMPONENT CODE INDEX


System (para. 4.xx) 4 11 15-17-19 15-16 17 6 8 8-9 19 8-9 21 8-9 5-6 19 19 2-3-4-5-6-7-89-10-11-12-1314-15-16-1718-19-20-21 21 21 21 21 5-6 5-6 7 7 7 20 20 20 20 10 10 6

Code 0419.9809 0419.9809 0439.1395 0439.1395 0439.1530 0441.1496.4 0441.1496.4 0441.1496.4 0441.1496.4 0441.1496.4 0441.1496.4 0441.1496.4 0441.1497 0441.1498 0441.1498

Description Fuel temperature sensor Engine coolant temperature sensor (for Infocenter) Brake pedal switch Handbrake switch Front axle suspension position sensor Cab headlights dipped beam switch Lower front worklights (on cab) switch 50S lights switch 4WD switch Rotating beacon on/off switch PTO AUTO switch Rear worklights switch Sidelights switch ASM switch Differential lock switch

Connector B37 T X32 X6 X69 3 3A 4 8 FLASHING LIGHT PTO AUTO WORK LIGHT 1 6 7

0441.1512.4

Starter switch

50

X17

0441.1533 0441.1533 0441.1533 0441.1533 0441.1920.4 0441.1921.4 0441.2337 0441.2338 0441.2616 0441.2688 0441.2688 0441.2688 0441.2688 0441.3192 0441.3192 0441.4087.4

Rear PTO Rx pushbutton (on fender) Rear PTO Lx pushbutton (on fender) Rear PTO pushbutton (in cab) Front PTO pushbutton (in cab) Front left sidelight and direction indicator Front right sidelight and direction indicator Clock Cigar lighter Side console courtesy light Rear lift Down Rx pushbutton Rear lift Down Lx pushbutton Rear lift Up Rx pushbutton Rear lift Up Lx pushbutton Rear screen wiper motor Windscreen wiper motor Front left worklight on cab (with front lift)

12 12 13 14

PTODX PTOSX X10 X9 X59 X60 X49 X7 X53

15 15 15 15

DWDX DWSX UPDX UPSX X42 X58 X63

40-13

INDEX
Technical (para. 3.2.xx)

2.2 COMPONENT CODE INDEX


System (para. 4.xx) 6 7 10 10 5-6 20 19 20 2 18 18 18 19 21 11 5-6-18 10 4-20 5-6 12 4-12-21 18 17 17 17 17 12-15 18 8-9 8-9 16 7 14

Code 0441.4087.4 0441.4097 0441.4105 0441.4105 0441.4115 0441.4584 0441.5266 0441.5586.4 0441.6066 0441.6649 0441.6685 0441.6685 0441.7555 0441.7555 0441.9014 0441.9280.4 0441.9283 0441.9425.4/10 0441.9531 0442.2323.4 0442.2324.4 0442.2746.4/10 0442.2763 0442.3803 0442.3803 0442.3803 0442.4116 0442.4165 0442.5599.4 0442.5599.4 0442.5709 0442.6316 0442.6492

Description Front right worklight on cab (with front lift) Door open warning signal switch Windscreen washer pump Rear screen washer pump Number plate light Radar control switch Steering angle sensor Lift draft sensor Start enable switch Transmission oil temperature sensor Forward/reverse solenoid valves (Y6, Y7) Gearshift solenoid valves (Y1, Y2, Y5) Differential lock solenoid valve Rear PTO solenoid valve Air cleaner clogged sensor Transmission display Rear screen wiper switch Lift and hand throttle console Direction indicators flasher unit ISO4 socket (power supply to implements) ISO7 socket (implement connection) Gearshift lever Front suspension pushbutton Axle Up control solenoid valve coil Axle Down control solenoid valve coil Front axle suspension load sensing solenoid valve coil Trailer socket (lights and auxiliary power) Clutch pedal depressed proximity sensor Front left worklight on cab (without front lift) Front right worklight on cab (without front lift) Compressed air pressure gauge Interior roof light Compressor and condenser fan pressure switch

Connector X64 X45 FP RP X67 X13

38 16 17 18 19 20 21 22

X82 RIGHT DRAFT LEFT DRAFT X80 TEMP ADD.EV. V/R EVGROUP EVDF EVPTO L X40

51 54

REAR WIPER EHR - EMR X1-X2 ISO4 ISO7 X12

52

5 H S X68 X70

23

X33 X61 X62

24

X39 X46

25

X74 - X76

40-14

INDEX
Technical (para. 3.2.xx) 53

2.2 COMPONENT CODE INDEX


System (para. 4.xx) 5-6 20 5-6-15 5-6-15 15-19 18 4 18 18 18 4-18 14 3-4-5-6-11-1215-16-18-20-21 4 2-18 21 18 18 18 20 20 5-6-10 20 4-20 8-9 8-9 8-9 8-9 5-6-15 5-6-15 8-9

Code 0442.9401 0442.9597.4 0442.9833.4/10 0442.9834.4/10 0443.1661 0443.1690 0443.2708 0443.2708 0443.4425 0443.6315 0443.6527 0443.7338 0443.7488/10 0443.7505 0443.8083/10 0443.8352 0443.8436 0443.8449 0443.8450 0443.8654 0443.8655 0443.8656 0443.8667 0443.8670.4 0445.0666 0445.0666 0445.0666 0445.0666 2.8029.880.0/10 2.8029.880.0/10 2.8039.160.0

Description Hazard warning lights on/off switch Lift control panel Rear left tail light and direction indicator (narrow fenders) Rear right tail light and direction indicator (narrow fenders) Four wheel drive (4WD) clutch solenoid valve Engine oil low pressure switch Accelerator pedal position sensor Clutch pedal position sensor Proportional solenoid valve coil Gearshift solenoid valves (Y3, Y4) Creeper engagement switch Air conditioning compressor Instrument panel Engine speed keypad Transmission ECU Rear PTO speed sensor Speed sensor for odometer Gearbox output shaft speed sensor Transmission speed sensor Radar Radar (UK) Steering column switch unit Rear lift position sensor Armrest Upper rear right worklights Upper rear left worklights Upper front left worklight Upper front right worklight Rear right tail light and direction indicator (wide fenders) Rear left tail light and direction indicator (wide fenders) Front right worklight (on hood)

Connector X36 X14 X66SX X66DX

26 27 28 29 30 31

DT PRESS. SWITCH X30 X34 EVPROP EVGROUP X4 K ST1 - ST2 X20 ECU PS PTO SEN

32 33 34 35 36

NAB NLSA NHK RADAR RADAR AS4

37

POS SEN X21 X54 X55 X56 X57 X66DX X66SX X89

40-15

INDEX
Technical (para. 3.2.xx)

2.2 COMPONENT CODE INDEX


System (para. 4.xx) 8-9 5-6 5-6 5-6 5-6 12-17 12-15-17-1920-21

Code 2.8039.160.0 2.8039.240.0 2.8039.240.0 2.8039.250.0 2.8039.250.0 2.8519.008.0 2.8519.013.0

Description Front left worklight (on hood) Left headlamp Right headlamp Left headlamp (UK) Right headlamp (UK) Front axle suspension control unit Rear lift control unit

Connector X93 X86 X88 X86 X88 JX3 - YX4 JX1 - JX2

40-16

INDEX

2.3 CONNECTOR INDEX

2.3 CONNECTOR INDEX


Connector +30A +30C +50 1 3 3A 4 5 6 7 8 ADD.EV. V/R APS AS1 AS2 AS3 AS4 AS5 AS6 B1 B6 B37 B40 B41 B42 B43 B+ CLEANFIX D+ 28 28 20 19 18 20 14 15 28 28 28 28 28 28 28 28

Type

Wiring code
0443.7846 0.013.0732.4/10 0.013.0732.4/10 0.012.8894.4 0.012.8894.4 0.012.8894.4 0.012.8894.4 0.012.8894.4 0.012.8894.4 0.012.8894.4 0.012.8894.4 0443.7848 0.012.8732.4 0.012.8732.4 0.012.8732.4 0.012.8732.4 0.012.8732.4 0.012.8732.4 0.012.8732.4 0419.9869 0419.9869 0419.9869 0419.9869 0419.9869 0419.9869 0419.9869 0.013.0732.4/10 0.012.8732.4 0.013.0732.4/10

Connection wiring or component code

Component description
Battery

0118.0928 0118.0928 0441.1497 0441.1496.4 0441.1496.4 0441.1496.4 0442.2763 0441.1498 0441.1498 0441.1496.4 0441.6685

Starter motor (+30) Starter motor (+50) Sidelights switch Cab headlights dipped beam switch Lower front worklights (on cab) switch 50S lights switch Front suspension pushbutton ASM switch Differential lock switch 4WD switch Forward/reverse solenoid valves (Y6, Y7) Not utilised

0.012.8894.4 0.012.8894.4 0.012.8894.4 0443.8656 0443.7875 0.012.8894.4 Not utilised Not utilised 0419.9809 0419.9792 0419.9552 Fuel temperature sensor Camshaft speed sensor (Pickup) Turbo charge pressure sensor Not utilised 0419.9410 0117.8607 Engine coolant temperature sensor Alternator (B+) Not utilised 0117.8607 Alternator (D+) Steering column switch unit

40-17

INDEX

2.3 CONNECTOR INDEX

Connector DS1 DT

Type
15 12

Wiring code
0.012.8732.4 0443.7848 0.012.2010.4

Connection wiring or component code 0443.7851 0443.1661

Component description

Four wheel drive (4WD) clutch solenoid valve Rear lift Down Rx pushbutton

DWDX

3 0442.9835 0.012.2010.4

0441.2688

DWSX ECU PS EHR

3 0442.9835 44 3 0.012.8732.4 0.012.8732.4

0441.2688 0443.8083/10 0441.9425.4/10 0443.7354.4 0441.9425.4/10

Rear lift Down Lx pushbutton Transmission ECU Lift and hand throttle console (EHR)

Lift and hand throttle console (EMR)

EMR EVDF EVDW EVPROP EVPTO EVUP

3 12 12 12 12 12

0.012.8732.4 0443.7354.4 0443.7848 0443.7848 0443.7848 0443.7848 0443.7848 0441.6685 0443.4425 0441.7555 0441.7555 Differential lock solenoid valve Lift Down solenoid valve Proportional solenoid valve coil Rear PTO solenoid valve Lift Up solenoid valve Gearshift solenoid valves (Y1, Y2, Y5) Gearshift solenoid valves (Y3, Y4) Not utilised Not utilised 0443.7850 0443.7850 0118.0413 0441.1496.4 0441.4105 Hydraulic oil filter clogging pressure switch Rotating beacon on/off switch Windscreen washer pump Main power supply fuse Engine hood front worklights fuse Trailer brake lights fuse Auxiliary air conditioning fan power supply fuse Main heating fuse

EVGROUP

11

0443.7848 0443.6315

F30 F/S LEVER FE1 FE2 FILTER FLASHING LIGHT FP FU100 FU120 FU121 FU130 FU131 28 1 16

0419.9869 0.012.8732.4 0.012.8732.4 0443.7849 0443.7848 0.012.8732.4 0443.7848 0443.7846 0.013.0732.4/10 0.012.8732.4 0.013.0732.4/10 0.012.8732.4

40-18

INDEX

2.3 CONNECTOR INDEX

Connector FUEL FZW G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12

Type
2 2

Wiring code
0443.7848 0.013.0732.4/10 0.012.8732.4

Connection wiring or component code 0.012.6230.0

Component description
Fuel level sensor Front PTO solenoid valve

0.010.2562.2 0.010.2562.2 0443.7354.4 0443.8656 0443.4993 0443.4993 0441.1923.4 0443.4993 0441.1923.4 0441.2045 0443.4993 0441.6727 Steering column switch unit

32 33

0.012.8732.4 0.012.8732.4 0.012.8894.4

1 1 5 5 5 6 5 5

0443.7851 0443.7851 0443.7851 0443.7851 0443.7851 0443.7851 0443.7851 0441.1923.4

0442.5602 0441.6727 G13 5 0441.1923.4 0442.5602 0.012.2010.4 G14 0443.7846 0442.9835 0.012.2010.4 G15 0443.7846 0442.9835 0.012.2010.4 G16 0442.9835 G17 G18 G19 H ISO4 ISO7 J1 12 24 25 9 4 0443.7848 0443.7356.4 0.013.0732.4/10 0.013.0732.4/10 0443.7849 0.012.8732.4 0.012.8732.4 0.012.8732.4 0419.9869 0.013.0663.4 0442.3803 0442.2323.4 0442.2324.4 Axle Up control solenoid valve coil ISO4 socket (power supply to implements) ISO7 socket (implement connection) 0441.4114 0443.7355.4 0.012.2018.4

40-19

INDEX

2.3 CONNECTOR INDEX

Connector J2 J3 JX1 JX2 JX3 JX4 K L LEFT DRAFT LS LS/PS MS1 MS2 MX1 MX2 NAB NEUTRAL LS NHK NLSA NLSE P1 P2 P3 P4 P5 P6 P POS SEN PRESS. SWITCH PS PTO SEN PTO AUTO

Type
3 3 31 31 31 31

Wiring code
0.012.8732.4 0.012.8732.4 0.012.8732.4 0.012.8732.4 0443.7850 0443.7850 0.013.0732.4/10 0.013.0732.4/10

Connection wiring or component code

Component description

2.8519.013.0 2.8519.013.0 2.8519.008.0 2.8519.008.0 0443.7338 0441.9014 0441.5586.4

Rear lift control unit Rear lift control unit Front axle suspension control unit Front axle suspension control unit Air conditioning compressor Air cleaner clogged sensor Lift draft sensor (left) Not utilised Configuration connector (Powershift/Powershuttle)

13 2 2 41 29 43 43 3

0443.7848 0443.7848 0443.7848 0.012.8732.4 0.012.8894.4 0.012.8732.4 0.012.8732.4 0443.7848 0443.7848

0.013.0732.4/10 0.013.0732.4/10 0211.2704 0211.2704 0443.8436 Engine control unit Engine control unit Speed sensor for odometer Not utilised 0443.8450 0443.8449 0.010.2874.2 0441.9533 0441.9533 0441.9533 0441.9533 0441.9533 0441.9533 0118.1232 0443.8667 0443.1690 Engine oil pressure switch Rear lift position sensor Engine oil low pressure switch Configuration connector (Powershuttle) 0443.8352 0441.1496.4 Rear PTO speed sensor PTO AUTO switch Transmission speed sensor Gearbox output shaft speed sensor Engine speed sensor

3 3 3

0443.7848 0443.7848 0443.7848 0.012.8732.4

14 22

0.012.8732.4 0.012.8732.4 0.012.8732.4

22 16 12 3 2 2 3 28

0.012.8732.4 0.012.8732.4 0.013.0732.4/10 0443.7848 0443.7848 0443.7848 0443.7848 0.012.8732.4

40-20

INDEX

2.3 CONNECTOR INDEX

Connector

Type

Wiring code
0.012.2010.4

Connection wiring or component code 0441.1533

Component description
Rear PTO Rx pushbutton (on fender) Rear PTO Lx pushbutton (on fender) Not utilised

PTODX

3 0442.9835 0.012.2010.4

0441.1533

PTOSX

3 0442.9835 0443.8654 Radar Radar (UK) Rear screen wiper switch Lift draft sensor (Right) Engine hood front worklights relay Front upper cab (50S) worklights relay Heater fan speed 3 relay Heater fan speed 4 relay Heater fan speed 1 relay Auxiliary air conditioning fan switch relay Engine starting relay Glowplug warning light ON relay 0441.4105 0442.3803 0443.7488/10 0443.7488/10 0419.9809 0441.6649 0443.7848 0443.7848 0443.7846 0441.2688 0442.9835 0.012.2010.4 Rear lift Up Lx pushbutton 0441.2688 0442.9835 Rear lift Up Lx pushbutton 0441.1496.4 0441.9531 0441.9531 Rear worklights switch Direction indicators flasher unit (Red) Direction indicators flasher unit (black) 0.012.8732.4 0.012.8732.4 0.012.8732.4 Rear lift Up Rx pushbutton Rear screen washer pump Axle Down control solenoid valve coil Instrument panel Instrument panel Engine coolant temperature sensor (for Infocenter) Transmission oil temperature sensor

RADAR REAR WIPER RIGHT DRAFT RL20 RL21 RL30 RL31 RL32 RL33 RL40 RL41 RP S ST1 ST2 T TEMP TKAB1 TKAB2 TKAB3 UPDX

13 28 13 27

0443.7848 0443.8655 0.012.8732.4 0443.7848 0.013.0732.4/10 0443.7851 0.010.2562.2 0.010.2562.2 0.010.2562.2 0441.9283 0441.5586.4

27 27

0.013.0732.4/10 0.013.0732.4/10 0.012.8732.4 0443.7848

12 17 21 12 12 42 41

0443.7849 0.012.8894.4 0.012.8894.4 0.013.0732.4/10 0443.7848 0.012.8732.4 0.012.8732.4 0.012.8732.4 0.012.2010.4

UPSX WORK LIGHT X1 X2

3 28

40-21

INDEX

2.3 CONNECTOR INDEX

Connector X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16 X17 X18 X19

Type
12 1

Wiring code
0.012.8732.4 0.012.8732.4 0.012.8732.4

Connection wiring or component code 0443.6527 0.010.2274.1 0439.1395 0441.2338 0.010.3627.1 0441.1533 0441.1533

Component description
Creeper engagement switch Driver's seat air suspension compressor Handbrake switch Cigar lighter Engine ECU circuit board Front PTO pushbutton (in cab) Rear PTO pushbutton (in cab) Not utilised

0.012.8732.4 0.012.8732.4

3 3 34 1

0.012.8732.4 0.012.8732.4 0.012.8732.4 0.012.8732.4 0.012.8732.4

0442.2746.4/10 0441.4584 0442.9597.4 0114.3529

Gearshift lever Radar control switch Lift control panel Auxiliary power socket Not utilised

26

0.012.8732.4 0.012.8732.4

1 7 8 1

0.012.8732.4 0.012.8732.4 0.012.8732.4 0.012.8732.4 0443.7505 0441.1512.4

Starter switch Diagnostics connector Auxiliary power supply connector (in cab) Engine speed keypad

X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X30 X31 X32 X33 30 30 36 13

0.012.8732.4 0443.7354.4 0443.7354.4 0.010.2562.2 0.010.2562.2 0.010.2562.2 0.010.2562.2 0.010.2562.2 0.010.2562.2 0.010.2562.2 0.010.2562.2 0.012.8894.4 0.012.8894.4 0.012.8894.4 0.012.8894.4 0439.1395 0442.4165 0.010.2537.1 0.010.2532.0 0.010.2528.1 0.010.2535.1 0.010.2535.0 0443.2708 0443.8670.4 0.010.2537.0 0.010.2535.1 Armrest Lx heater fan Lx heater fan resistor Air conditioning control panel illumination connector Air conditioning thermostat Air conditioning on/off switch Fan speed selector switch Rx heater fan resistor Rx heater fan Accelerator pedal position sensor Not utilised Right brake pedal switch Clutch pedal depressed proximity sensor

40-22

INDEX

2.3 CONNECTOR INDEX

Connector X34 X35 X36 X37 X38 X39 X40 X41 X42 X43 X44 X45 X46 X47 X48 X49 X50 X51 X52 X53 X54 X55 X56 X57 X58 X59 X60 X61 X62 X63 X64

Type
30 36

Wiring code
0.012.8894.4 0.012.8894.4 0443.8656 0443.8656 0443.7875 0443.7875 0443.7875 0443.7851 0443.7851 0443.7851 0443.7851 0443.7851 0443.7851 0443.7851

Connection wiring or component code 0443.2708 0439.1395 0442.9401 0.012.6472.4

Component description
Clutch pedal position sensor Left brake pedal switch Hazard warning lights on/off switch Shuttle control lever Compressed air pressure gauge light

0442.5709 0441.9280.4 0.012.1726.0 0441.3192 0.012.1726.0

Compressed air pressure gauge Transmission display Left rear loudspeaker Rear screen wiper motor Right rear loudspeaker CB power connector

0441.4097 0442.6316

Door open warning signal switch Interior roof light Rotating beacon

1 10 1 23 23

0443.7851 0443.7851 0443.7851 0443.7851 0443.7851 0443.7851

0.012.1725.0 0441.2337 0.012.1725.0

Right front loudspeaker Clock Left front loudspeaker Radio (grey) Radio (brown)

0441.2616 0445.0666 0445.0666 0445.0666 0445.0666 0441.3192 0441.1920.4 0441.1921.4 0442.5599.4 0442.5599.4 0441.4087.4 0441.4087.4

Side console courtesy light Upper rear right worklights Upper rear left worklights Upper front left worklight Upper front right worklight Windscreen wiper motor Front left sidelight and direction indicator Front right sidelight and direction indicator Front left worklight on cab Front right worklight on cab (without front lift) Front left worklight on cab Front right worklight on cab (with front lift)

2 2 2 2 5

0443.4993 0443.4993 0443.4993 0443.4993 0441.2045 0441.1923.4 0441.1923.4 0442.5602 0442.5602 0441.6727 0441.6727

40-23

INDEX

2.3 CONNECTOR INDEX

Connector X65SX X65DX

Type

Wiring code
0.012.2010.4 0442.9835 0.012.2010.4

Connection wiring or component code

Component description
Lower rear left worklights Lower rear right worklights

2.8029.880.0/10 0442.9833.4/10 2.8029.880.0/10 0442.9834.4/10 0441.4115 0441.4115 0442.3803 0439.1530 0442.4116

Rear left tail light and direction indicator (wide fenders) Rear left tail light and direction indicator (narrow fenders) Rear right tail light and direction indicator (wide fenders) Rear right tail light and direction indicator (narrow fenders) Number plate light (wide fenders) Number plate light (narrow fenders) Front axle suspension load sensing solenoid valve coil Front axle suspension position sensor Trailer socket (lights and auxiliary power) Trailer braking air pressure sensor Trailer parking brake solenoid valve coil Trailer braking low pressure switch

X66SX 0442.9835 0.012.2010.4 X66DX 0442.9835 0.012.2018.4 X67 0441.4114 X68 X69 X70 39 0443.7849 0443.7849 0443.7848 0443.7355.4 X71 X72 X73 X74 X75 X76 X77 X78 X79 X80 X81 X82 X83 X84 X85 4 38 2 2 1 3 40 0443.7356.4 35 0443.7356.4 0443.7356.4 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0.013.0732.4/10 0441.5266 0117.9712 0117.9712 0117.9712 0442.6492 0.013.2489.4 0118.0898 0.012.4371.0 0441.6066 0442.6492 0.011.9428.0

Compressor and condenser fan pressure switch Not utilised Compressor and condenser fan pressure switch Auxiliary air conditioning fan Glowplug Steering system pressure switch Start enable switch (Green) Brake fluid level sensor Steering angle sensor Glowplugs control unit Glowplugs control unit Glowplugs control unit

40-24

INDEX

2.3 CONNECTOR INDEX

Connector

Type

Wiring code

Connection wiring or component code 2.8039.240.0

Component description
Left headlamp Left headlamp (UK) Horn Right headlamp (UK) Right headlamp Front right worklight (on hood) Not utilised Not utilised Not utilised

X86 X87 X88 X89 X90 X91 X92 X93 Y1 Y3

37

0.013.0663.4 2.8039.250.0 0.013.0663.4 0116.9304 2.8039.250.0

37 2 2 2 2 2

0.013.0663.4 2.8039.240.0 0.013.0663.4 0.013.0663.4 0.013.0663.4 0.013.0663.4 0.013.0663.4 0419.9869 0419.9869 0211.2588 2.8039.160.0 2.8039.160.0

Front left worklight (on hood) Not utilised Actuator

40-25

COMPONENTS

3.1 CONNECTOR LAYOUTS

3. COMPONENTS
This chapter contains: 1 - Connectors table: the shapes and pinouts of the connectors 2 - Components table: technical and functional description of the components 3 - Pinouts of the electronic control units

3.1 CONNECTOR LAYOUTS

1
1

2
2

2 1

6
3 4

3 3 4 1

2 4

1 4 3 2 1 2 3

X 15

8
7

1 4

9
3 6

2 1

S P 30

50

11

4 5

14

12

40-26

COMPONENTS

3.1 CONNECTOR LAYOUTS

10

11
D

B A

12

E 1 3 5

13

14
6 2 5 1 5 1 6 2

15
8 7 7 1 8 2

16
10 9 9 10

17

12

18
14 13 13 14

1 2 1

2 1 7 2 1 1 2

19
18 17 17 18

20
22 21 21

22

21
13 26

14

40-27

COMPONENTS

3.1 CONNECTOR LAYOUTS

22
14 1

23
1 13

24
1 2

25

13

4 8 12

3 16

25
1 3

26
1 7 6 12

27
2

5 8 9

7
4 6

6 3

28

29
1 12 12 1

30
4 6

31
8 23 1 16

32

33
3 1

6 6

40-28

COMPONENTS

3.1 CONNECTOR LAYOUTS

34
2 1 3

35

36
3 3

37
56B

38

39
58R

54 L

31 56A

58L

R 1 5 31

54

40

41
9 20 21 3 10 22 11 23 12 25 13 6 31 19 30 7 18 29 17 28 16 27 20 31 8 9 21 19 30 3 10 18 7 22 29 11 17 23 28 16 12 27 25 15 26 24 13 14

2 1 4 5 6

15 24 14 26

42
L M C N D O P E K J B

W H V A U G T F R Q S H W V

J X K B

L A N D O M C

U G T F S R

40-29

COMPONENTS

3.1 CONNECTOR LAYOUTS

43

13

14

25

44

22

24

45

46

68

40-30

COMPONENTS

3.2 COMPONENT TECHNICAL DATA

3.2 COMPONENT TECHNICAL DATA


N Description Code

Characteristics
Pin1 = earth Pin2 = square wave signal Pin3 = 12V power High level: 3.5-4.3 V Low level: 0.6-1.2 V 12 Vdc power Resistance at 0 bar 10-13 Ohm Resistance at 6 bar 119-129 Ohm Normally closed contact (NC) Operating pressure: 0.5 0.2 bar to 90 5 C Measured across pin 3 and pin 4: ~ 25 Ohm Measured across pin 3 and pin 5: ~ 25 Ohm Measured across pin 1 and pin 2: ~ 1.3 Ohm Pin1 = earth Pin2 = analog signal Pin3 = 5V power Signal with pressure of 0.5 bar: approx. 0.5 V Signal with pressure of 4 bar: approx. 4.5 V Resistance between pin 1 and pin 2: 58 kOhm Resistance between pin 1 and pin 3: 13 kOhm Resistance between pin 2 and pin 3: 58 kOhm Resistance: 336 34 Ohm Inductance: 128.8 13 mH Resistance at 21.5 C: ~2.3 kOhm

Connector

Engine speed sensor

0.010.2874.2

NLSE

Trailer braking air pressure sensor Engine oil pressure switch Actuator

0.011.9428.0

X71

0118.1232

0211.2588

Y3

Turbo charge pressure sensor

0419.9552

B41

6 7

Camshaft speed sensor (Pickup) Fuel temperature sensor Engine coolant temperature sensor (for Infocenter)

0419.9792 0419.9809

B40 B37

0419.9809

Resistance at 21.5 C: ~2.3 kOhm Across Pin 1 and Pin 2: Normally closed contact (NC) Resistance with contact closed 3.9 Ohm Across Pin 3 and Pin 4: Normally open contact (NO) Resistance with contact closed 3.9 Ohm Across Pin 1 and Pin 2: Normally closed contact (NC) Resistance with contact closed 3.9 Ohm Across Pin 3 and Pin 4: Normally open contact (NO) Resistance with contact closed 3.9 Ohm Pin1 = earth Pin2 = analog signal Pin3 = 8VDC power Output 1.8 +0.1V (Cylinders fully retracted) Resistance between pin 1 and pin 2 with switch depressed: ~160 Ohm Diode test between pin 1 (positive) and pin 3 (negative) Resistance between pin 1 and pin 2 with switch depressed: ~160 Ohm Diode test between pin 1 (positive) and pin 3 (negative)

Brake pedal switch

0439.1395

X32 X35

10 Handbrake switch

0439.1395

X6

Front axle 11 suspension position sensor Rear PTO 12 pushbutton (on fender) Rear PTO 13 pushbutton (in cab)

0439.1530

X69

0441.1533

PTOSX PTODX

0441.1533

X10

40-31

COMPONENTS
N Description Front PTO 14 pushbutton (in cab) Code 0441.1533

3.2 COMPONENT TECHNICAL DATA Characteristics


Resistance between pin 1 and pin 2 with switch depressed: ~160 Ohm Diode test between pin 1 (positive) and pin 3 (negative) Connector X9 DWDX DWSX UPDX UPDX LEFT DRAFT RIGHT DRAFT

15 Rear lift pushbutton

0441.2688

Normally open contact (NO)

16 Lift draft sensor

0441.5586.4

Pin1 = earth Pin2 = analog signal Pin3 = 8V power Signal with no implement hitched: 4V 0.2 V Normally closed switch (NC) resistance with contact closed 3.9 Ohm Colour: Green Resistance between pin 1 and pin 2: at 25C 1000 15 Ohm at 100C 1696 35 Ohm at 150C 2211 80 Ohm Pin1 = earth Pin2 = power Resistance between pin 1 and pin 2: 28 2 Ohm Pin1 = earth Pin2 = power Resistance between pin 1 and pin 2: 28 2 Ohm Pin1 = earth Pin2 = power Resistance between pin 1 and pin 2: 8 Ohm Pin1 = earth Pin2 = power Resistance between pin 1 and pin 2: 8 Ohm Pin1 = earth Pin2 = analog signal: 0 Volt with sensor covered by metal 12 Volt with sensor exposed Pin3 = 12V power Pin G = input from sensor Pin + = 12V power Pin - = earth Compressor connector (female): normally open contact - with pressure increasing: contact closed at max 2.4 bar contact open at 28.5 1.5 bar - with pressure decreasing: contact closed at 19.5 1.5 bar contact open at 1.2 0.3 bar Fans connector (male): normally open contact - with pressure increasing: contact closed at 201 bar - with pressure decreasing: contact open at 161 bar Pin1 = earth Pin2 = power Resistance between pin 1 and pin 2: 10 Ohm Normally open contact (NO) Operating pressure: 18 bar Colour: red

17 Start enable switch

0441.6066

X80

Transmission oil 18 temperature sensor

0441.6649

TEMP

Forward/reverse 19 solenoid valves Gearshift 20 solenoid valves (Y1, Y2 and Y5) Differential lock 21 solenoid valve Rear PTO solenoid valve

0441.6685

ADD EV V/R

0441.6685

EVGROUP

0441.7555

EVDF

22

0441.7555

EVPTO

Clutch pedal 23 depressed proximity sensor

0442.4165

X33

24 Compressed air pressure gauge

0442.5709

X39

Compressor and 25 condenser fan pressure switch

0442.6492

X74 X76

Four wheel drive 26 (4WD) clutch solenoid valve 27 Engine oil low pressure switch

0443.1661

DT

0443.1690

PRESS SWITCH

40-32

COMPONENTS
N Description Code

3.2 COMPONENT TECHNICAL DATA Characteristics


Pin1 = 5.0V DC power Pin2 = earth Pin4 = analog signal Output 0.5V DC (Pedal fully released) Output 4.5V DC (Pedal fully depressed) Pin1 = 5.0V DC power Pin2 = earth Pin4 = analog signal Output 0.5V DC (Pedal fully released) Output 4.5V DC (Pedal fully depressed) Pin1 = earth Pin2 = power Resistance between pin 1 and pin 2: ~ 5 Ohm Pin1 = earth Pin2 = power Resistance between pin 1 and pin 2: 27 Ohm Inductance between pin1 and pin 2: 160 mH Pin1 = earth Pin2 = square wave signal Pin3 = 12V power High level: 3.5-4.3 V Low level: 0.6-1.2 V Pin1 = earth Pin2 = square wave signal Pin3 = 12V power High level: 3.5-4.3 V Low level: 0.6-1.2 V Pin1 = earth Pin2 = square wave signal Pin3 = 12V power High level: 3.5-4.3 V Low level: 0.6-1.2 V Pin 1 = earth Pin 2 = square wave signal (130 pulses per metre) Pin 3 = 12 V power supply With the radar powered up, a variation in voltage should register at pin 2 when a hand is passed over the sensing element Nominal radar frequency: 24125 GHz 25 MHz Pin 1 = earth Pin 2 = square wave signal (130 pulses per metre) Pin 3 = 12 V power supply With the radar powered up, a variation in voltage should register at pin 2 when a hand is passed over the sensing element Nominal radar frequency: 24300 GHz 25 MHz Pin1 = earth Pin2 = 5.0V DC power supply Pin3 = analog signal Output 0.6V DC (Lift links fully Up) Output 4.5V DC (Lift links fully Down) Connector

28 Accelerator pedal position sensor

0443.2708

X30

29 Clutch pedal position sensor

0443.2708

X34

30

Proportional solenoid valve coil

0443.4425

EV PROP

31 Gearshift solenoid valves (Y3 and Y4)

0443.6315

EVGROUP

32 Speed sensor for odometer

0443.8436

NAB

Gearbox output 33 shaft speed sensor

0443.8449

NLSA

Transmission speed 34 sensor

0443.8450

NHK

35 Radar Italy

0443.8654

RADAR

36 Radar (UK)

0443.8655

RADAR

Rear lift position 37 sensor

0443.8667

POS SEN

40-33

COMPONENTS
N Description Code

3.2 COMPONENT TECHNICAL DATA Characteristics


Pin1 = signal 1 Pin2 = 8V power Pin3 = earth Pin4 = signal 2 Steering angle right PIN 015 1 0V 0V 1525 8V 0V 2530 8V 8V >30 8V 8V X82 Connector

Steering angle 38 sensor

0441.5266

Steering angle left PIN 015 1 4 0V 0V 1525 8V 8V 2530 8V 8V >30 8V 0V

1 4

3 6

39 Shuttle control lever

0.012.6472.4
Pos

Pin
Forward Avanti Neutral Folle Reverse Indietro

X37

NOTE: In every position the resistance must be 3.9 Ohm

0 1

7 8

5 6

3 4

1 2

Rear worklights 40 switch

0441.1496.4

WORK LIGHT

Pin Pos

0 1

40-34

COMPONENTS
N Description Code

3.2 COMPONENT TECHNICAL DATACOMPONENT TECHNICAL DATA Characteristics


Connector

0 1

7 8

5 6

3 4

1 2

41 Cab headlights dipped beam switch

0441.1496.4

Pin Pos

0 1

0 1

7 8

5 6

3 4

1 2

Lower front 42 worklights (on cab) switch

0441.1496.4

3A

Pin Pos

0 1

0 1

7 8

5 6

3 4

1 2

43 50S lights switch

0441.1496.4

Pin Pos

0 1

40-35

COMPONENTS
N Description Code

3.2 COMPONENT TECHNICAL DATA Characteristics


Connector

0 1

7 8

5 6

3 4

1 2

44 4WD switch

0441.1496.4

Pin Pos

0 1

0 1

7 8

5 6

3 4

1 2

Rotating beacon 45 on/off switch

0441.1496.4

FLASHING LIGHT

Pin Pos

0 1

0 1

7 8

5 6

3 4

1 2

PTO AUTO 46 switch

0441.1496.4

PTO AUTO

Pin Pos

0 1

40-36

COMPONENTS
N Description Code

3.2 COMPONENT TECHNICAL DATA Characteristics


Connector

0 1 2

7 8

5 6

3 4

1 2

47 Sidelights switch

0441.1497

Pin Pos

0 1 2

0 1

7 8

5 6

3 4

1 2

48 ASM switch

0441.1498

Pin Pos

0 1

0 1

7 8

5 6

3 4

1 2

Differential 49 lock switch

0441.1498

Pin Pos

0 1

40-37

COMPONENTS
N Description Code

3.2 COMPONENT TECHNICAL DATA Characteristics


Connector

83 30 86s 75 15 50

50 Starter switch

0441.1512.4
Pin Pos 30 15 50 75 83

X17

0 1 2

0 1 2

7 8

5 6

3 4

1 2

Rear screen 51 wiper switch

0441.9283

REAR WIPER

Pin Pos

0 1 2

0 1

7 8

5 6

3 4

1 2

Front suspension 52 pushbutton

0442.2763

Pin Pos

0 1

40-38

COMPONENTS
N Description Code

3.2 COMPONENT TECHNICAL DATA Characteristics


Connector

0 1

7 8

5 6

3 4

1 2

53 Hazard warning lights on/off switch

0442.9401
Pin Pos 1 2 3 4 5 6 7 8 9 10

X36

Hand throttle lever (EMR) Pin1 = earth Pin2 = analog signal Pin3 = 8V power Resistance between pin 1 and pin 3: ~ 4.5 kOhm With throttle lever on minimum: - Resistance between pin 2 and pin 3: ~ 3.9 kOhm - Resistance between pin 1 and pin 2: ~ 0.6 kOhm With throttle lever on maximum: - Resistance between pin 2 and pin 3: ~ 0.6 kOhm - Resistance between pin 1 and pin 2: ~ 3.9 kOhm Lift control 54 console 0441.9425.4/10 Lift control lever (EHR) Pin1 = earth Pin2 = analog signal Pin3 = 8V power Resistance between pin 1 and pin 3: ~ 5.0 kOhm Lever in UP position: - Resistance between pin 2 and pin 3: ~ 1.45 kOhm Lever in STOP position: - Resistance between pin 2 and pin 3: ~ 2.6 kOhm Lever in DOWN position: - Resistance between pin 2 and pin 3: ~ 3.8 kOhm Lever in FLOAT position: - Resistance between pin 2 and pin 3: ~ 4.2 kOhm EMR - EHR

40-39

COMPONENTS

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS


3.3.1 ENGINE CONTROL UNIT
CONNECTOR MX1

13

14
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 +5V +5V LDA 0V GND RFRF REF RF MESS STGSTG+ 0V GND 0V GND 0V GND Volts Code

25

Description
Not utilised Not utilised Not utilised Not utilised Input, fuel temperature signal Not utilised Not utilised Reference voltage for signal on pin 9 Analog input, coolant temperature sensor Earth Digital input, speed 2 (crankshaft) (optional) Reference voltage for signal on pin 13 Digital input, speed 1 (camshaft) PWM output, actuator electromagnet signal PWM output, actuator electromagnet signal Shielding of control rack position sensor (for pins 17, 18 and 19) Common connection for measurement and reference coils Analog input, reference coil signal Analog input, measurement coil signal Not utilised Not utilised Not utilised Reference voltage for signal on pin 24 Analog input, turbo charge pressure sensor signal 5V reference voltage for signal on pin 24

40-40

COMPONENTS

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS

CONNECTOR MX2

13

14
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 +5V +5V REF 0V GND 0V GND +12V +15 L K Volts 0V 0V Code +31 +31

25

Description
Battery negative Battery negative Digital output, glowplugs control EMR alarm Not utilised Input, gearbox in neutral Input, speed signal Not utilised Not utilised ISO 9141 serial interface (Diagnostics connector) ISO 9141 serial interface (Diagnostics connector) Not utilised Not utilised Battery positive (15+) Engine memory LED Engine speed output Reference voltage for signal on pins 18, 19, 20 MAX key signal HOLD key signal Hand throttle signal MIN key signal Not utilised Reference voltage for signal on pin 24 Analog input, signal from accelerator pedal sensor (SWG) 5V reference voltage for signal on pin 24

40-41

COMPONENTS

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS

3.3.2 TRANSMISSION CONTROL UNIT


ECU CONNECTOR (PS)

22

24

45

46
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 ED11 ED3 ED10 ED7 VPE1 VMGA1 +12V VPS1 SD1 SDDK EF5 EF7 ADM6 VPS2 Volts 0V 0V 0V 0V Code VM1 VM2 VMG1 VMG2 ADM4

68

Description Battery negative Battery negative Reference voltage for signal on pins 16, 17, 40 and 62 Reference voltage for signal on pin 44 Output for fault warning light Not utilised Not utilised Power (+) common, solenoid valves Y1, Y2, Y3, Y4, Y5 Not utilised Not utilised Power, solenoid valve Y2 Not utilised Power (+), proportional solenoid valve and solenoid valves Y6, Y7 Display control signal Diagnostics connector Digital input, main clutch rpm sensor (NHK) Digital input, input rpm sensor (nMot. nLse) Not utilised Not utilised Analog input, reverse drive control signal Battery positive (15+) Digital signal, range downshift pushbutton Battery positive (30+) Power (-), clutch pedal angular position sensor and temperature sensor Not utilised Not utilised Not utilised Not utilised Analog input, low transmission oil pressure signal Not utilised

40-42

COMPONENTS
Pin 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 +12V ED6 VPE2 ED2 EF4 ED1 0V +12V AIP4 AIP1 ADM5 AIP7 ED8 VPI SD4 AU EU1 ER1 EF6 Volts Code EDM1 AIP3 ADM8 ADM7

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS Description Signal, mechanical gearbox neutral Power, solenoid valve Y6 Power, solenoid valve Y4 Power, solenoid valve Y3 Not utilised Vehicle speed output Power (+) clutch pedal angular position sensor Analog input, angular position of clutch pedal sensor signal Analog input, temperature sensor signal Digital input, output rpm sensor (nLsa) Not utilised Not utilised Not utilised Digital input, clutch pedal full travel sensor Battery positive (15+) Not utilised Not utilised Not utilised Not utilised Power, solenoid valve Y5 Not utilised Not utilised Not utilised Not utilised Power, solenoid valve Y7 Power (-), proportional solenoid valve Power, solenoid valve Y1 Not utilised Not utilised Not utilised Not utilised Digital input, rpm sensor (nAb) Analog input, forward drive control signal Not utilised Analog input, neutral control signal Not utilised Digital signal - range upshift pushbutton Battery positive (30+)

40-43

COMPONENTS

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS

3.3.3 INFOCENTER 2 AND 3

ST1 6

12

ST2
13

26

14

CONNECTOR ST1 Pin 1 2 3 4 5 6 7 8 9 10 11 12 0V 0V +12V +12V Volts Code TXD KL15-ST KL31 KL58 GROUT RPOUT GETOEL HANDBR KL30-ST RXD VHOUT KL31E

Description
Diagnostics interface transmission +15 key Lamps earth +58 lights Actual vehicle speed output (radar) Rear PTO speed output Transmission oil pressure Handbrake on and brake fluid warning light Vehicle earth Diagnostic interface reception Theoretical vehicle speed output (wheels) Electronics earth CONNECTOR ST2

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Volts

Code DIFF BLINK2 BLINK1 BLINK HML DOWN HML UP LADEK LUFTF MOTOEL FRONTZ HECKZ MOTOR TANK ALLRAD KUEHLT

Description
Differential lock indicator light 2nd trailer flasher indicator light 1st trailer flasher indicator light Tractor flasher indicator light

Battery charge indicator light Air cleaner clogged Engine oil pressure warning light Front PTO indicator light Rear PTO indicator light Engine rpm Fuel gauge 4WD indicator light Engine coolant temperature

40-44

COMPONENTS
Pin 16 17 18 19 20 21 22 23 24 25 26 EMR VORGL RPTO GROUND WHEEL TRAILER Volts Code FERNL HYDRA

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS Description


Main beam indicator light Hydraulic system oil filter clogged Not utilised Glowplugs test Rear PTO rpm Input, actual ground speed (radar) Input, theoretical vehicle speed Input, trailer braking indicator light (Italy) Not utilised Input, engine indicator light Not utilised

40-45

COMPONENTSCOMPONENTS

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS

3.3.4 HPSA CONTROL UNIT


CONNECTOR JX1 (BLACK)

8 23

1 16

Pin 1 2 3 4 5 6

Volts

Code

Description
Up solenoid valve Down solenoid valve

8V 12V 12V

Power input to draft sensors Power input to ECU (F34) Power input to ECU (F34) Control lever: Transport 5.5 V Stop: 3.8 V Control: 2.1 V Float: 1.7 V

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

0.38.0V 0.38.0V

Depth potentiometer Lowering speed potentiometer Manual UP key

08.0V

Input, left draft sensor PTO AUTO switch output Not utilised Output, status indicator LED

0.38.0V 5.0 V

Maximum height potentiometer Power input to position sensor Manual DOWN key

08.0V 0V 0.38.0V 0V 0V 8V

Input, right draft sensor Earth for potentiometer panel Mix potentiometer Control unit earth Sensors earth Power input to panel and lever Lift position sensor: High position: 0.6V ( 0.1V) low position: 4.5V ( 0.1V)

40-46

COMPONENTS

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS

CONNECTOR JX2 (WHITE)

8 23

1 16

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Volts

Code

Description Not used Differential output Not used Not used Not used Not used Not used 4WD output

8V 8V

External sensor power (ISO4 socket) Steering sensors power ASM AUTO input Wheelslip control input Differential input External sensor input (ISO4 socket) ISO9141 K Line Steering sensor 1 input

0V

External sensor earth (ISO4 socket) Steering sensor 2 input Wheel speed input (130 pulses/metre) Brakes input Not used ISO9141 L Line

0V

Steering sensors earth

40-47

COMPONENTS

3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS

3.3.6 FRONT SUSPENSION CONTROL UNIT

8 23

1 16

CONNECTOR JX3 (BLACK) Pin 1 2 3 4 5 619 20 2123 0V +12 V +12 V Volts Code

Description
Output, Up solenoid valve Output, Down solenoid valve Not utilised +12 V +12 V Not utilised Control unit earth Not utilised CONNECTOR JX4 (WHITE)

Pin 1 2 37 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Volts

Code

Description
Not utilised Output, load sensing solenoid valve Not utilised Control light output Power input to external sensor Not utilised Input, 4WD status Input, control button Input, brakes switches Input, position sensor ISO 9141 K diagnostic line Not utilised

0V

Earth for external sensor Not utilised Input, wheel speed Not utilised Not utilised ISO 9141 L diagnostic line Not utilised

40-48

4.1 GROUND POINTS

4. SYSTEMS

4.1 GROUND POINTS

GND5

GND3

F0024530

F0024280

GND6

P4 GND7

F0033510

F0058350

GND1

GND2

GND4

GND4

F0033520

F0058340 F0058350

F0052460

F0058360

40-49

4.2 ENGINE START

4.2 ENGINE START

9
0 1 2

0.012.8732.4
68 23 1 2 31 50 15 X 30 6
+30

ECU PS GND4

X17

J2 P1 J1

MX2
1 GDN POWER 2 GDN POWER 14 +21VCC POWER (+15) 6 INPUT, GEARBOX IN NEUTRAL

see 40-52. see 40-58.

2 4

3
X8 MS1
31 20

TKAB3
1

FU100 100A

0443.7846

+30A
M

+50

+30C

D+
+

B+

X85 X84
5 4 3 2 1

X83
3 1 2 5

RL40
2 1

X80 GND7
G

8
+

4 7
BATTERY

1 2 3 4 5 6 7 8 9

Starter switch Engine control unit Engine ECU circuit board Start enable switch Engine starter relay Glowplugs control unit Alternator Starter motor Transmission ECU

D0016860

40-50

0.013.0732.4

4.3 PREHEATING

4.3 PREHEATING
0441.9533
RL1(40A)

30

85

86

87

1
F16 0 1 2 7.5A 3A 7.5A 7 F27 F30

0.012.8894.4
50 15 X 30

ST2 RL41
30 85 86 87

PRE HEATING

19

12

AS6

9
MX2
PRE HEATING LIGHT OUTPUT SIGNAL GDN POWER GDN POWER +21VCC POWER (+15)

+15

2 +30 9

9 5

AS3

0.012.8732.4

X17 P4

P1 J2 J3 J1

+30

9
-31

7 6

GND

21

GND

3 12 3 2 1 14

AS1

ST1

3 4

X20
6

GND4
1

18

MS2
FU100 100A

MS1 +30A

TKAB3

0.013.0732.4

+50
3 1 2 5

+30C X83 RL40


BATTERY

D+ GND7

B+

X78

X85 X84

5 4 3 2 1

0443.7846

1 2 3 4 5 6 7 8 9

Starter switch Glowplug warning light ON relay Engine control unit To side console wiring Glowplugs control unit Glowplug Alternator Starter motor Instrument panel

D0016870

40-51

4.4 ELECTRICAL ENGINE CONTROL

4.4 ELECTRICAL ENGINE CONTROL

RL1 (40A)

30

85

86

87

3A

0419.9869
50 15 X 30
+30

GND7
9
-31

7.5A

7.5A

0 1 2

F27

F16

F30

0441.9533
7

0.013.0732.4
7 6

0.012.8732.4
J1 X8
see .........

X17 P1 J2 P4
1 2 1Kohm 3 4
2.2Kohm

J3

15
MS1 MX1
5
FUEL TEMP. SENS. INPUT SIGNAL FUEL AND WATER TEMP SENS. GND WATER TEMP. SENS. INPUT SIGNAL PWM (-) ACTUATOR PWM (+) ACTUATOR PICK UP SUPPLY (-) PICK UP SUPPLY SIGNAL INPUT GND POWER

t 5 6

2 1

B37

G18

15

14
16 28 6
ACTUATOR SHIELD ACTUATOR REFERENCE COM. ACTUATOR REFERENCE SIGNAL ACTUATOR MEASURED SIGNAL DIGITAL INPUY, SPEED 2 (CAMSHAFT) (OPT) CHARGE AIR PRESSURE SIGNAL INPUT CHARGE AIR PRESSURE SUPPLY (+5V) CHARGE AIR PRESSURE SUPPLY (-)

2 1

B43

8 9

15 22 24 4 8 9 14 15 12 13 10

13

1 2

B40

Y3

12 13 14 15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Starter switch Engine ECU circuit board Engine control unit Accelerator pedal position sensor Instrument panel ISO7 socket (implement connection) Engine speed keypad Lift and hand throttle console Creeper engagement switch Diagnostics connector Turbo charge pressure sensor Actuator Camshaft speed sensor (Pickup) Engine coolant temperature sensor Fuel temperature sensor Armrest

12

1 2 3 4 5

17 18 19

B41 MX2
GND POWER GND POWER INPUT, GEARBOX IN NEUTRAL INPUT, SPEED SIGNAL

10 19 11 25 29 27 17

11
1 2 6 7

1 2 3

23 24 25

16 17 18 19 11 24 25 23

GND4
see 40-50

X18

10 9
X4 EMR
1 2

ISO9141 ISO9141 PRESS. SIGN. HOLD KEY SIGNAL MAX KEY SIGNAL REFERENCE VOLTAGE FOR SIGNAL ON PINS 18, 19, 20 ENGINE MEMORY LED +21VCC POWER (+15) EMR ALARM ACTUATOR SHIELD ACCELERATOR PEDAL SUPPLY (+5V) HAND THROTTLE SIGNAL ACCELERATOR PEDAL SUPPLY (-) ACCELERATOR PEDAL SIGNAL INPUT

3 4

10 11 21 19 18 17 15

Versione con bracciolo

1 2 3

5 2 4 3 1 6

8
X20 AS3
9 5 4 21 4 5 2 4 3 1 6 FU100 3 1

EMR ISO7 TKAB3

X20

3 2 1

14 4 16 25 20 23 24

AS1
10

AS2 AS6
11 9 10

0443.7354.4

6 7
+30A
+ 100A

X21 ST1

6 7 8

20 17 19 18 16 21

0443.7846

2 9 11 3 12
+15 +30 GND

25 12
GND EMR ALARM ENGINR RPM

2 1 4

WHEEL RPM OUTPUT

16

BATTERY

4 5

D0017050

40-52

0.012.8894.4
ST2 X30

4.5 LIGHTS - LIGHT SELECTOR SWITCH

4.5 LIGHTS - LIGHT SELECTOR SWITCH (MACHINE WITHOUT FRONT LIFT)


0441.9533
+ F9

15
BATTERY
RL 10 FULL BEAM RL 5 POSITION RL 1 (40A)
G

16
RL 11 FULL BEAM TOP RL 7 HALF BEAM RL 14 HAZARD
1 1
85 86 87
C3 C2 C1 49A 49 31

RL 6 HALF BEAM TOP

1 2
1 1 4 5 D4 1N4007 1N4007 D5 3 4 5 3 2 1 2 2 3
30

4 5 6
2 2 3 D8 D2 D1 1N4007 1N4007 1N4007 3 4 5 D8 1N4007

X38
+30A
4 5 D9 1N4007 4 5

X40
+30A
FU100 F33 F24 F25 F20 F26 F23 F15 F16 F12 F31 F32 F27

13
15A 30A 15A 15A 15A 3A 7.5A 7.5A 15A 7.5A 7.5A 100A

0443.7846

3 1 2

3 1 2

0443.7851
P5 P4
10 9 13 6
+30 -31

GND4 X17 TKAB3


J1 P6
P6 J1 P6 J1
50 15 X 30 3 17 2 1 4 11 8 2 25 12 7 3 9 1 8 23 9 7 3 6 2 1 22 1

1 2

X60
P5 P5 P5 P1 J3 J1 P5 J3 P5 J2

X59

AS5

G7

-31

G9

-31

0.012.8732.4

1 2 3 4

7.5A

14
0 1 2

0443.7875

7.5A

DS1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Starter switch Instrument panel Sidelights switch Right headlamp Left headlamp Horn Rear right tail light and direction indicator Rear left tail light and direction indicator Number plate light Direction indicators flasher unit Hazard warning lights on/off switch Steering column switch unit Front right sidelight and direction indicator Front left sidelight and direction indicator Compressed air pressure gauge light Transmission display

1 2 3 4

13

0441.1923.4

11 6 5

see 40-61

LOW BEAN HIGH BEAN CONTROL

Flash

Abb

HORN CONTROL

AS4

15/1

12

17 12 56a 11 56b 10 56 9

DIRECTION LIGHT CONTROL

-31

49

15

8 7 6 5 30 4 L 3 R 2 49a 1

G4 TKAB3 AS1
12 9 8 7 26 22 20 19 18 16 21

0443.8656

X36 MS1

X1-X2

GND4

AS3
5 9 8 2 1

AS2
18 7

7 10 6 8 2 5 3 1

49b RE LE 49 31 49a

RA

LA

3 4 5 6

+58

+30

GND GND

+15

X66 DX

1 2

2 1 3

2 1 3

0442.9835

G16 X87
1 2 2 1 3

X66 SX

2
X86 X88
2 1 3

0441.4114

8 7 6

X67

1 2

D0017020

0.013.0663.4

TRAILER 2 TRAILER 1 DIRECTIONS LIGHT

HIGH BEAM

11
4 1 5 1 7 8 12 13 9

G15

G14

G19

0.013.0732.4

0.012.8894.4

10

0443.7846

GND7

G4 1
2 1 10 9 3 8

ST1
12 3 4 9 2

ST2
2 3 4 16

4 1 5

40-53

4.6 LIGHTS - LIGHT SELECTOR SWITCH

4.6 LIGHTS - LIGHT SELECTOR SWITCH (MACHINE WITH FRONT LIFT)


0441.9533
+

F9 RL 11 FULL BEAM TOP RL 10 FULL BEAM RL 5 POSITION RL 1 (40A)


G

19 20
BATTERY
RL 7 HALF BEAM RL 14 HAZARD
7.5A

RL 6 HALF BEAM TOP

1 2

4 5 6

X38
1
85 86 87
C3 C2 C1 49A 49 31

X40
2 1 1 3 4 5 D5 1N4007 3 D4 1N4007 2 4 5 2 3
30

1 1 3 4 5 D8 D2 D1 1N4007 1N4007 1N4007 3 D8 1N4007 2 4 5

4 5 D9

+30A
1N4007

0443.7875

FU100

F33

F24

F25

F20 F26

F23

F15

F16

F12 F10

F31 F32

F21 F22

16
15A 30A 15A 15A 15A 7.5A 7.5A 15A 7.5A 7.5A 7.5A 7.5A 7.5A 100A

17
P5
1 2

0441.6727
P4
10 9 13 6
+30 -31

3 1 2

3 1 2

0443.7851
P5
7 3 6 2 1 2 1 4 11 8 5 1 22 17 18 9

GND4 AS5 X17 TKAB3


J1 P6
P6 J1 P6 J1
50 15 X 30 3 2 25 12 7 3 9 1 8 23 1

3 1

2 5 4

0443.7846

15

X60
P5 J3 P5 P5 P5 P1 J1 P2 P5 J3 J2

X59

RL21

2 1

X63

G7

G12

-31

56b

-31

2 1

X64

G9

G13

-31

not used

DS1

56b

-31

56a

1 2 3 4

1 2 3 4

14

0441.1923.4

20 16 13 12 11 6 5

see 40-61

0.012.8732.4

56a

1 2 3 4

1 2 3 4

7.5A

0 1 2
3A

F27

18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Starter switch Instrument panel Cab headlights dipped beam switch Sidelights switch Right headlamp Left headlamp Horn Rear right tail light and direction indicator Rear left tail light and direction indicator Number plate light Direction indicators flasher unit Hazard warning lights on/off switch Steering column switch unit Front right worklight on cab Front left worklight on cab Front right sidelight and direction indicator Front left sidelight and direction indicator Front upper cab (50S) worklights relay Compressed air pressure gauge light Transmission display

LOW BEAN HIGH BEAN CONTROL

Flash

Abb

HORN CONTROL

AS4

15/1

56a

13

17 12 11 56b 10 56 9

DIRECTION LIGHT CONTROL

-31

49

15

8 7 6 5 30 4 L 3 R 2 49a 1

G4 GND4
3 4 5 6 12 9 8 7 26

0443.8656

X36 TKAB3 MS1

X1-X2

AS1
22 20 19 18 17 5 16 21

AS3
5 9 8 2 1

AS2
18 7

7 10 6 8 2 5 3 1

49b RE LE 49 31 49a

RA

LA

+58

+30

GND GND

+15

X66 SX

X66 DX

1 2

2 1 3

2 1 3

0442.9835

G16

3
X87
1 2 2 1 3

2
X86 X88
2 1 3

0441.4114

X67
1 2

9 8 10

D0005831

0.013.0663.4

40-54

TRAILER 2 TRAILER 1 DIRECTIONS LIGHT

HIGH BEAM

12
4 1 5 4 1 5

G14

1 7

8 12 13

G19

0.013.0732.4

0.012.8894.4

11
G15

0443.7846

GND7

G4 1
2 1 10 9 3 8 1 10 9 5

ST1
12 3 4 9 2

ST2
2 3 4 16

4.7 CAB ACCESSORY

4.7 CAB ACCESSORY

RL 5 POSITION RL 1 (40A)
5A
85 30 87 86

D3 1N4007

F8

F24

F20

2
15A 30A 7.5A 30A 20A

3
0 1 2 F7

30 50 15 X 30
+30 -31

7 3 4 7 21 6 3

15

58

GND4

- 30

4 3 2 1

2 1

1 2 3

0443.7851

GND 5

DS1

13 21 18

TKAB3
1 FU100

100A

+30A
+

BATTERY

1 2 3 4 5 6 7

Starter switch Door open warning signal switch Interior roof light Clock Side console courtesy light Driver seat air suspension compressor Cigar lighter

D0016880

0443.7846

0.012.8732.4

X45

X46

X49

X53

X5

X7

X17

P5 P6

P3 P1 P4 J3 P3 P2

F18

F28

0441.9533/10

4 5

40-55

4.8 WORKING LIGHTS (MACHINE WITHOUT FRONT LIFT)

4.8 WORKING LIGHTS (MACHINE WITHOUT FRONT LIFT)

16

17

2 1

2 1

X62

X61

14 19 20

15

1 2 1 2 1 2

1 2

3 1

3 1

X55

X54

G13 X56 X57

G12

0443.4993

1 2 1 3 -31 1 3 -31

1 2

1 2

-31 1

0441.1923.4 0442.5602

-31 1

3 1

2 5 4

0443.4993

13

18

X47 G8
F6 F4 30A
87 30 87 30 87 4 5 4 5 3 3 30

30A

30A

D8
1N4007 1N4007

0443.7851

D7

F10

F14

GND5
50 15 X 30 5 6
+30 -31

7.5A

15A

15A

30A

0 1 2

F33

F2

0441.9533

85 85 1 2 1 2

86 86 85 86

F20

G6

G5

G9

G7

RL21

G11

RL 2 (40A)

RL 3 (40A)

RL 1 (40A)

RL 10 RL 11 FULL BEAM FULL BEAM TOP

7 8 9 10 12 17 19 9 4 2 7 21 18 14 12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Starter switch Rear worklights switch Rotating beacon on/off switch Lower rear right worklights Lower rear left worklights Front left worklight Front right worklight Alternator (B+) Engine hood front worklights fuse Engine hood front worklights relay 50S lights switch Lower front worklights (on cab) switch Rotating beacon Upper rear left worklights Upper rear right worklights Front right worklight on cab Front left worklight on cab Front upper cab (50S) worklights relay Upper front left worklight Upper front right worklight

AS1 TKAB3
2 1 1 10 9 5 1 10 9 5

FLASHING LIGHT WORK LIGHT

15 21 5 14 13

GND4
100A

FU100

0442.9936.4

3A

MS2

+30A

1 10 9 5

5 9 10 1

3
GND3
+

0443.7846

3 2 3 2

0.013.0732.4

12
G19 G15 G14 GND7

11

RL20

FU130

D+ B+

BATTERY

5 1

2 3

2 1

2 3 1 10 11 20

X65 SX

0.013.0663.4

X89
2 1 2 1

X93

0.012.2010.4 0442.9835

2 1

2 1

D0017040

X65 DX

10

40-56

0.012.8732.4

DS1 X17

J1

J3 P2

P1

P4 J3

P5

P6

P3

4.9 WORKING LIGHTS (MACHINE WITH FRONT LIFT)

4.9 WORKING LIGHTS (MACHINE WITH FRONT LIFT)

15

16

2 1

2 1

X62

X61

13 18 19

14

1 2 1 2 1 2

1 2

3 1

3 1

X55

X54

G13 X56 X57

G12

0443.4993

1 2 1 3 -31 1 3 -31

1 2

1 2

-31 1

0441.1923.4 0442.5602

-31 1

3 1

2 5 4

0443.4993

12

17

X47 G8
F6 F4 30A
87 87 30 87 30 4 5 4 5 3 3 30

30A

30A

D8
1N4007 1N4007

0443.7851

D7

F10

8 9 10 12 17 19 50 15 X 30 5 6
+30 -31

4 2

21 18 12

7.5A

15A

AS1 TKAB3
2 1 1 10 9 5 1 10 9 5

FLASHING LIGHT

WORK LIGHT GND4

21 5 13

FU100

100A

0442.9936.4

MS2

+30A

5 9 10 1

3
GND3
+

0443.7846

BATTERY

0.013.0732.4

11
G19 G15 G14 GND7

3 2 3 2

RL20

FU130

D+ B+

5 1

2 3

2 1

2 3 1 10 11 20

X65 SX

0.013.0663.4

X89
2 1

X93

0.012.2010.4 0442.9835

2 1

2 1

2 1

D0017030

X65 DX

10

0.012.8732.4

DS1 X17 J1 J3 P2 P1 P4 J3 P5

P6

P3

30A 6

GND5
0 1 2

F33

F2

0441.9533

85 1 2 1 2

86 85 85 86

86

F20

G6

G5

G9

G7

RL21

G11

RL 2 (40A)

RL 3 (40A)

RL 1 (40A)

RL 11 RL 10 FULL BEAM FULL BEAM TOP

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Starter switch Rear worklights switch Rotating beacon on/off switch Lower rear right worklights Lower rear left worklights Front left worklight Front right worklight t Alternator (B+) Engine hood front worklights fuse Engine hood front worklights relay 50S lights switch Rotating beacon Upper rear left worklights Upper rear right worklights Front right worklight on cab Front left worklight on cab Front upper cab (50S) worklights relay Upper front left worklight Upper front right worklight

40-57

4.10 WINDSCREEN WIPER

4.10 WINDSCREEN WIPER


7
31 53 31b 53a 2 1 3 4

X58

0441.2045

6
31 53 31b 53a

RL4 FRONT GLASS W. RL1 (40A)


85 30 86 87

BATTERY
2 1 3 4 +
+30

2 1

3 4

X42 G10 GND5


FU100

0443.7851

2
2 1 0

F2

F10

0443.7846

30A

1
0 1 2

GND4
4 3 2 1 15 14 50 15 X 30 4 5 9 10 7 2

TKAB3
1
+30 -31

100A

6 5

18 16 17

7.5A

15A

F12

10 4

7 5 8

DS1 X17 REAR WIPER

P1

P4

P3

P5 P6

J3

0443.8656
FRONT WIPER CONTROL
31b 53

5
7
15/1 H

AS4
1 r 0

16 15 14 13 12

FRONT WASHER PUMP CONTROL

26 27

TKAB2

0.012.8732.4

1 2 M

F.P. GND2

2 1 M

R.P.

1 2 3 4 5 6 7

Starter switch Rear screen wiper switch Rear screen washer pump Windscreen washer pump Steering column switch unit Rear screen wiper motor Windscreen wiper motor

D0016890

40-58

0443.7848

0441.9533

4.11 INFOCENTER

4.11 INFOCENTER

0441.9533
RL1 (40A)

7
30 85 86 87

1
F27 7.5A 3A
-31

0 1 2

+15

+30

GND

GND

ENGINE TEMP.

STEERING PRESS. CURCUIT

AIR FILTER

ENGINE PRESSURE

FUEL

2 9 3 12
+30

15 24 8 9 13

50 15 X 30

7 6

ST1

ST2

X17

P1

J2

P4 J3

9 13

0.012.8894.4

5 9

AS3 GND4 TKAB3


1

21

AS1

5 10 3

14

MS2
FU100
8

MS1
100A

TKAB2

BATTERY

0.013.0732.4

1 2

14

1 2

1 2

GND7

GND2

1 2 3 4 5 6 7

Starter switch Fuel level sensor Engine oil pressure switch Air cleaner clogged sensor Steering system pressure switch Engine coolant temperature sensor (for Infocenter) Instrument panel

D0016900

0443.7848

X79

FUEL

0443.7846

+30A

0.012.8732.4

AS2

F16

40-59

4.12 ELECTRICAL POWER SUPPLY

4.12 ELECTRICAL POWER SUPPLY

8 10

012.8894.4
19 2 1

0443.7848
GND2
30

0441.9533
RL1 (40A)

ST1
GND GND +30

JX4

X70

85

86

87

F18

F19

0443.7850

F1

F27

F16

WHEEL RPM OUTPUT RPM PTO OUTPUT RADAR OUTPUT

0 1 2

7.5A

3A

30A

30A

12 3 9 2 11 6 5

GND4
7 6 4 9 5 11 + 5 30 31 21 50 15 X 30 3 1 2
+30

100A

-31

7 6

18

AS3

AS1

MX1

FE1

X15

TKAB1

X17

P3

P1 J2

P4

J3

7.5A

F10

6
+15

7 9

P5

5
ISO4

0.012.8732.4

ISO7

2 4 3 5 1

1 2

2
X19

1 2 3

JX1
11 9 14 17 19

JX2
1

TKAB3

FU100

+30
+

BATTERY

1 2 3 4 5 6 7 8 9 10

Starter switch Auxiliary power supply connector (In cab) Rear lift control unit ISO4 socket (power supply to implements) ISO7 socket (implement connection) Instrument panel Engine control unit Front axle suspension control unit Auxiliary power socket Trailer socket (lights and auxiliary power)

D0016920

40-60

0443.7846 3
100A

4.13 AUTORADIO - CB

4.13 AUTORADIO - CB

0441.9533
RL1 (40A)

30

85

86

87

F7

1
20A 5A

0 1 2

0443.7851
+30 -31

50 15 X 30 7 6 3

X41 GND4

X17 P1 P4 J3 P2

X50

X44

DS1

30 3 15 2 - 1

18 21

GND5

X51

30 15 58 - rechts + rechts - links + links

16 14 12 15 6 2 7

see 40-53 see 40-54

X52

X48
1

TKAB3

FU100

100A

BATTERY

1 2 3 4 5 6 7

Starter switch Right front loudspeaker Right rear loudspeaker Radio CB power connector Left front loudspeaker Left rear loudspeaker

D0016910

0443.7816

+30A

0.012.8732.4

2 1

X43

F8

40-61

4.14 AIR CONDITIONING - HEATING FAN

4.14 AIR CONDITIONING - HEATING FAN

0441.9533
RL5 (POSITION) RL1 (40A)

+30A
1 2 4 5 3

D7

30

85

86

87

0443.7846

BATTERY
F24
1N4007

FU100

100A

7.5A

1
0 1 2

F20

30A

50 15 X 30

+30

-31

15 14

0.013.0732.4 20 19
P 5 2 1

X74 X76 MS1 RL33

18
P 70A 3 1 2 5

2 1

17
X77 FU120
M

0.012.8732.4

TKAB3

X17

P5

P1

P4 J3

P3

G2
4 1 2 3 5 6 1 2 3

G1
1 2

FU131 GND4
30A

16 15
D+ B+
+

+ 30A

F50

2 1

GND7
G

A B C

87b 87 86 85 30

30 85 86 87 87b

4 3

2 1

4 3

2 1

2 M

1 M

2 3 4 5 1
1 2 3 4 C

30 85 86 87 87b

14 12 13 11 10 9 8 7

1 2 3 4 5 6 7 8 9 10 11 12

Starter switch Main heating fuse Heater fan speed 4 relay Fan speed selector switch Rx heater fan Lx heater fan Lx heater fan resistor Rx heater fan resistor Heater fan speed 1 relay Heater fan speed 3 relay Air conditioning on/off switch Air conditioning thermostat

13 14 15 16 17 18 19 20

Air conditioning control panel illumination connector Alternator (B+) Auxiliary air conditioning fan power supply fuse Auxiliary air conditioning fan Auxiliary air conditioning fan switch relay Compressor and condenser fan pressure switch Compressor and condenser fan pressure switch Air conditioning compressor

D0012310

40-62

0.010.2562.2

X24

X25 X26

RL30

RL32

X28

X23

X22

X29

X27

RL31

30A

F3

4.15 BRAKES

4.15 BRAKES

8 10

54

X66 SX

+30A
RL1 (40A) RL 8 (STOP) RL 9 (DT/BRAKE)

0.012.2010.4 0442.9835

1 1 3
D6 1N4007 1N4007 D7

+
2 2 3 4 5

BATTERY
30 85 4 5 86 87

G15
1 6

G14

F16

F11

GND3
3A

0443.7846

100A 0 1 2
50A

11

2 3 50 15 X 30
-31
+30

4 1 4

2 3

4 1

25

1 7

1 2

2 4 3 1

7 6 20 24 17 19 8 9

7.5A

FU100

12
20A

F27

0441.9533

1 6

X66 DX

X70

X35
see 40-64

0.012.8894.4

AS3

ST1

+15

+30

2 9

11 10 9 5

HAND BRAKE OIL LEVEL

GND

1 21

GND

8 3 12

AS1 JX2
20 8

MS2

TKAB2
14

2 1

0.013.0732.4

DT
2 1

GND7

GND2

D0016930

0443.7848

X81

0.012.8732.4

X32

TKAB1

TKAB3

FU121

X6 X17 P1 P4 J3 J1 P5 P3 J2

1 2 3 4 5 6 7 8 9 10 11 12

Starter switch Four wheel drive (4WD) clutch solenoid valve Rear lift control unit Brake fluid level sensor Instrument panel Brake pedal switch (Left) Brake pedal switch (Right) Trailer socket (lights and auxiliary power) Rear left tail light and direction indicator Rear right tail light and direction indicator Trailer brake lights fuse Handbrake switch

GND4

40-63

4.16 TRAILER BRAKES

4.16 TRAILER BRAKES


6 5 7
p 2 1 2 1
P

4 2

X73

X72 X71

0443.7356.4

RL1 (40A)
85 30 86 87

+30

+15

GND

+ G 9 2 12 3 23 1 3 4 2

GND

ITA TRAILER BRAKE

F27

F16

3A

0443.7875.01

TKAB3
1 3 4
see 40-63

0443.7848

2 4

3 1

21

30 28 5 29

50 15 X 30

+30

7.5A

-31

7 6

21

AS5 TKAB3
1 FU100

100A

0443.7846

+30A
+

7
p

BATTERY

4 2

X71

0443.7355.4

RL1 (40A)

+30

+15

GND

+ G 9 2 12 3 23

GND

ITA TRAILER BRAKE

0.012.8894.4
ST2

85

86

F27

F16

3A

0443.7875.01

TKAB3
1 3 4
see 40-63

0443.7848

2 4

3 1

21

30 28 5 29

50 15 X 30

+30

7.5A

-31

7 6

21

AS5 TKAB3
1 FU100

100A

0443.7846

+30A
+

BATTERY

1 2 3 4 5 6 7

Starter switch Compressed air pressure gauge Handbrake switch Instrument panel Trailer braking low pressure switch Trailer parking brake solenoid valve coil Trailer braking air pressure sensor

D0016940

40-64

0.012.8732.4
X6 AS3 AS1 TKAB2 X17 P1 J2 P4 J3 P3 GND4

15A

0 1 2

F28

0441.9533
1 3 4 2

X39 ST1

G17

30

87

0.012.8732.4
X17 P1 J2 P4 J3 P3 GND4

X6

AS3

AS1

TKAB2

15A

0 1 2

F28

0441.9533

X39 ST1 ST2 G17

0.012.8894.4

4.17 FRONT AXLE SUSPENSION

4.17 FRONT AXLE SUSPENSION


RL1 (40A) RL8 (STOP) RL9 (D/T BRAKE)

1 30 85 4 5 3 4 5 3 86 87

D6
D7
1N4007 1N4007

9
F1

10 1
F34
100A 7.5A

20A

F11

11
0 1 2
7.5A

2 3 20 4 5

4 1

2 3

4 1

0.012.8894.4

X35 P1 P4 J3 P5 J1 P5 P3 J2

X32

JX2

JX1

X17

50 15 X 30
+30 -31

5 4

20 24

17 19

8 7 5 2

F17

0441.9533

1 2 3 4 5 6 7 8 9 10 11
Starter switch Front axle suspension load sensing solenoid valve coil Axle Down control solenoid valve coil Axle Up control solenoid valve coil Front axle suspension position sensor Front axle suspension control unit Diagnostics connector Front suspension pushbutton Brake pedal switch (Left) Brake pedal switch (Right) Rear lift control unit

AS3

GND 4

11 3

0443.7849

AS1 FE2 X68


1 2

3 12 21

10 9 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1

2 3 4

S
1 2

FE1 H
1 2

TKAB3 JX4 JX3


5 4 20 2 1

1 10

9 5

X18

X69

14 13

0.012.8732.4 0443.7850 6

12 8 19 13 11 2 15 22 9 14 17

1 2 3 U S

FU100

100A

0443.7846

+30A

BATTERY

D0016960

40-65

4.18 TRANSMISSION

4.18 TRANSMISSION
23 1 2
0 1 2

E.C.U. (PS)

0443.8656
65 63 20 30 1 2 8 50 33 34 11 57 29 5 14 39 15 16 3 40 17 55 32 21 45 36 13 56 62 4 44 24 37 38 67 22 15 X 30 66 68 23 31 1 2

0.012.8732.4
AS4 X17 X4

0441.9533
RL1 (40A)

3.9 Ohm

22
F35 F27

3.9 Ohm

30

85

86

87

3.9 Ohm

3 1 4 2

N RV

7.5A

0443.7875
P5

7.5A

1 2 3 4 5 6 7 8 9
3 1 3 6 9 +30 -31 7 6

J2

P1

P4

3A

F16

FW

X37

21 18 19 22 20

J3

21
+12V M M Sig

AS5
3 1 5

1 5 6 2

X40
see 40-50

0.012.8894.4
X33
1 2 3

AS6

GND 4

20
X34
4 1 2

10 11 12 13 14 15 16 17 18 19 20 21 22 23
8 4 3 2 1 6 5

Starter switch Creeper engagement switch Gearshift lever Diagnostics connector Engine ECU circuit board Engine control unit Hydraulic oil filter clogging pressure switch Speed sensor for odometer Configuration connector (Powershift/Powershuttle) Proportional solenoid valve coil Forward/reverse solenoid valves Engine speed sensor Gearbox output shaft speed sensor Transmission speed sensor Transmission oil temperature sensor Engine oil low pressure switch Gearshift solenoid valves Instrument panel Clutch pedal position sensor Clutch pedal depressed proximity sensor Transmission display Shuttle control lever Transmission ECU
ST1
+15

19
AS3
9 5 21

GEAR BOX PRESSURE +30

18
ST2 AS2
6 22 17

2 7 9 GND 3 GND 12

AS1

WHEEL INPUT

see 40-50

HYDRAULIC FILTER

TKAB1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

TKAB2

MX2
1 2 4 6 6 4 2

X8

X18
2 8

X12
1 2 3
1

TKAB3

G3
3 4 5

FU100
100A

0443.7846

+30A
+

X21
10 12 9 11

BATTERY

0443.7848

NEUTRAL LS

EV GROUP

TEMP.

NHK

NLSA

NLSE

ADD. EV V/R

EV. PROP.

LS/PS

LS

PRESS. SWITCH

F A E D C B Y5 Y4 Y3 Y2 Y1
P

2 1
HK

2 1

2 1

3 2 1

3 2 1

3 2 1

3 2 1

2 1

2 1

2 1

2 1

PS

3 2 1

fN lsa

fN lse

f N

Y7 Y6

U Prop

17

16

15

14

13

12

11

10

NAB

D0016950

40-66

FILTER

0443.7534.4

4.19 ASM - 4WD - DIFFERENTIAL

4.19 ASM - 4WD - DIFFERENTIAL

RL1 (40A) F11 F10 F13


1 2 1 2

RL9 (DT/BRAKE)

RL8 (STOP)

20A

10
D7 D7 1N4007

11
7.9A

0 1 2

0.012.8894.4
50 15 X 30
+30

2 3 9
-31

4 1

2 3

4 1

0.012.8732.4
6 7 8 19 17 24 20 18 1 4

DF

ST2 P1 P3 P4 J2 J3 J2 P5

X35

X32

X17

DT

+15

+30

AS3

GND

GND

1 14 2 9 3 12

11 9 5 10

AS2

10 9 5

10 9 6 5

AS1 GND4

21 11 9 10 8

6
JX2 TKAB3
1 FU100 13 14 18 23 10 16 20 11 2 13 8

5 6

1 7 2 8 10 9 6 5

MS1

F27

1N4007

TKAB2

1 2 3 30

4
+30A EV DF
1 2 1 2

0.013.0732.4

0443.7896

1 2 3 4

GND2
+

BATTERY

1 2 3 4 5

Starter switch Four wheel drive (4WD) clutch solenoid valve Differential lock solenoid valve Rear lift control unit Steering angle sensor

6 7 8 9 10 11

ASM switch Differential lock switch 4WD switch Instrument panel Brake pedal switch (Left) Brake pedal switch (Right)

D0016970

0443.7848

X82 DT

100A

7.5A

15A

0441.9533

30 4 5 3 4 5 3

85

86

87

40-67

4.20 REAR LIFTER

4.20 REAR LIFTER


0.012.2010.4 0442.9835 0443.7846
G14
7 8 9

UPDX

17 16
DWDX UPSX
+ 1 2

1 2

+30A
-

0441.9533
RL1 (40A)
85 30 86 87

15
DWSX
100A

1 2 1 2 7 8 9 FU100

G15
BATTERY

14 0.012.2010.4 0442.9835
0 1 2 F34
7.5A

F27

7.5A

13 12 11 1 50 15 X 30

5 2 9 1

+30

-31

7 6

TKAB3

X17

P5

J2

P1

P4

3A

F16

J3

ST1 AS1
21
GND GND +30 +15 RADAR OUTPUT WHEEL RPM OUTPUT

GND4
3
1

AS3
2 1

3 12 9 2 5 11 5 9 7 4 2 21

2
X13
0

13
RADAR INPUT

AS2

ST2 X18
9 10

0.012.8894.4

3 2 1

4
X14
11 3 9 7 8 4 1 6 10 5 12
470R 470R 4K7 4K7 4K7 4K7

10 1 21 22 24 25 23 17 19 20

TKAB2

JX1

1 2 3 21 15 23 10 17 14 22 8 18 13 7 19 16 9 4 20 5 6

3 12 15 22 19

JX2

EHR

0.012.8732.4
220R 220R 220R 220R

Versione con bracciolo

6
LEFT DRAFT RIGHT DRAFT

1 2 3

EHR

RADAR

EV DW

EV UP

POS. SEN.

2 3 1

2 1

2 1

1 2 3

1 2 3

1 2 3

0443.7354.4 5
U U U

GND2

0443.7848

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
12 11 10 9
S F F

Starter switch Radar control switch Diagnostics connector Lift and hand throttle console Rear lift control unit Lift control panel Lift draft sensor (Right) Lift draft sensor (Left) Rear lift position sensor Lift Up solenoid valve Lift Down solenoid valve Radar Instrument panel Rear lift Down Lx pushbutton Rear lift Up Lx pushbutton Rear lift Down Rx pushbutton Rear lift Up Rx pushbutton Armrest

X21

3 4 5

7 18

D0016980

40-68

4.21 FRONT AND REAR PTO

4.21 FRONT AND REAR PTO

0.012.2010.4 0442.9835
G14
12 11 10

PTO DX

13
RL1(40A) F29

3 2 1

0441.9533

0443.7846

PTO SX 12 11 10
7.5A
30 85 86 87

G15

12
+
D12

3 2 1

+30A

0.012.2010.4 0442.9835
F34 F10 F16
7.5A 3A
6A100R

PTO MODULE

FU100

BATTERY
F1 F27 F16

100A

1
IC1 3 IC2 DIA 5 2 IN GND 1 OUT V 2 OUT H IN GND 1 4 DIA 3

+
4

10
5

11
0 1 2 6V 2 6H 5 7V 3V7H 3H 1 10W 2V 2H

100A

7.5A

9
3A

7.5A

1 2 3 4 5 6 7 8 9 10 11 12 13

Starter switch ISO7 socket (implement connection) Rear PTO speed sensor Rear PTO solenoid valve Alternator (D+) Front PTO solenoid valve Rear lift control unit Instrument panel PTO AUTO switch Front PTO pushbutton (in cab) Rear PTO pushbutton (in cab) Rear PTO Lx pushbutton (on fender) Rear PTO Rx pushbutton (on fender)

1 10 9 5 1 8 9 10
-31 +30

3 2 1

3 2 1

50 15 X 30 9 7 6 24 12 13 8 10 11 23 25 9 3 18 1 2 5

PTO AUTO TKAB3

X9

X10

X17 P4 P1 J2 J3 P3 P5

J2

0.012.8894.4
GND4

+15

ST1

AS1

9 5 5 ISO7

8
JX1
11 4 5 20

2 +30 9 GND 3 GND 12

21

2
TKAB2

PTO RPM INPUT

ST2 20 MS1
13 23

AS2

REAR PTO

FRONT PTO

11 10

3 11 12

12

9 1

0.012.8732.4 7

EV PTO

0.013.0732.4

1 2

1 2

1 2 3

GND7

GND2
G

D0016990

0443.7848
FZW D+ B+
PTO SENS

40-69

PAGE INTENTIONALLY LEFT BLANK

ENGINE WIRING (1/2)

0419.9869

5. WIRING

ENGINE WIRING (1/2)


Y1 B6

B43
1 2 3

1 2

TO 0.013.0732.4
2 1

G18 Y3 F30

1 2

B40 B37

B1

B41

B1 B6 B37 B40 B41 B42 B43 F30 G18 Y1 Y3

Not utilised Not utilised Fuel temperature sensor Camshaft speed sensor (Pickup) Turbo charge pressure sensor Not utilised Engine coolant temperature sensor Not utilised To engine wiring Not utilised Actuator

B42

0419.9869 40-71

D0014421

ENGINE WIRING (2/2)

0419.9869

ENGINE WIRING (2/2)

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

G18

TABELLA COLORI / COLOURS TABLE


M V Z N Marrone/Brown Verde/Green Viola/Violet Nero/Black C A B L Arancio/Orange Azzurro/Blue Bianco/White Blu/Dark Blue

1 1 2 2

2 2 1 1

Rosa/Pink

Giallo/Yellow

F30

Y1 B43 B1 B40

B42

B37

Y3

B6

B41

Rosso/Red

Grigio/Gray

0419.9869 40-72

D0014411

CONNECTORS LOCATION

ENGINE

CONNECTORS LOCATION

1
B43

G18

F0058370

Y1

F0050730

B6

B42

F0050740

40-73

PAGE INTENTIONALLY LEFT BLANK

CONNECTORS LOCATION

ENGINE WIRING

ENGINE WIRING

4
F30

B40

1
B1

F0050750

5
5 4

3 Y3

B41

B37
F0050760

F0058380

0419.9869 40-75

PAGE INTENTIONALLY LEFT BLANK

ENGINE WIRING (1/2)

0.013.0732.4/50

ENGINE WIRING (1/2)

X74

X75

3 2 1

G18
DEUTSCH IPD-USA DT06-12S

FZW MS2
TO 0.013.1201.4

TO 0419.9869

P X78
2 1 2 1

T
2 1

X79

X76
P

MS1
TO 0.012.5957.4
FZW

G19
TO 0.013.0663.4

X85 X81
L

L
2 1

K X82 +30B
4 3 2 1

X80 +50

B+ D+

GND

GND7 FU130 FU120

RL40

RL33

5 4 32 1

RL20 X83

X85

X84

+30C Starter motor (+30) +50 Starter motor (+50) B+ Alternator (B+) D+ Alternator (D+) FU120 Engine hood front worklights fuse FU130 Auxiliary air conditioning fan power supply fuse FZW Front PTO solenoid valve

G18 To engine wiring G19 To engine hood wiring K Air conditioning compressor L Air cleaner clogged sensor MS1 To side console wiring MS2 To front console wiring P Engine oil pressure switch RL20 Engine hood front worklights relay

RL33 Auxiliary air conditioning fan switch relay RL40 Engine starting relay T Engine coolant temperature sensor (for Infocenter) X74 Compressor and condenser fan pressure switch X75 Not utilised X76 Compressor and condenser fan pressure switch X77 Auxiliary air conditioning fan X78 Glowplug

X79 X80 X81 X82 X83 X84 X85

Steering system pressure switch Start enable switch (Green) Brake fluid level sensor Steering angle sensor Glowplugs control unit Glowplugs control unit Glowplugs control unit

0.013.0732.4/50 40-77

D0016720

ENGINE WIRING (2/2)

0.013.0732.4/50

ENGINE WIRING (2/2)

RL40
RL52 RL50

RL33 RL20

FZW
R1 R4 R4 M1 R4 M1 R4 G1 B4 M1

P +50
RN 4 M 1.5

G18
D+
3 2 1 1 2 5 3 5 4

+30B FU120
RN 4

B+ X83 X76 FU130


3 2 1 5 3 1 2 1 2 2 1

D+ X85 X84
B+

12

13

14

15

17

18

19

23

24

25

V1

M1

B1

H1

Z1

LB 1

HN 1

BN 1

CN 1

LR 1

C 1.5

M 1.5

AG 1

RN 1.5

MN 1.5

HV 1.5

VG 1

VN 1

30

50

B+

RN 1.5

R 10

RN 4

S.U.1

R6

L6

BN 4

X78

G19
M 2.5 M 2.5
1 10

X74
1 1 2

BN 1.5

S.U.3
BN 1.5

2 3 4

H 1.5

X81
1 2

5 6 7 8 9 12 13

M1 M1 RN1

M 2.5 M 2.5

11 20

L
M1 MB 1

11

M4
20

X82

X77

RV 1

MN 1

LR 1.5

HL 1

GND7

X75
3 2 1

X79
1

M 1.5
M V Z Marrone/Brown Verde/Green Viola/Violet

C1

TABELLA COLORI / COLOURS TABLE


C A B Arancio/Orange Azzurro/Blue Bianco/White

RV 1

LR 1

GR 1.5

V1

C 1.5

RN 1.5

BN 1

M1

LR 1.5

VG 1

B 1.5

GN 1.5

BR 1.5

HV 1.5

HN 1

MN 1

HR 1.5

G 1.5

B1

AG 1

VN 1

NZ 1

L1

MN 1.5

CB 1

B 1.5

Z1

HL 1

MB 1

CN 1

H1

GH 1

B1

ZB 1

RN 1

RV 1

C1

N S

R 1.5

Nero/Black Rosa/Pink 1 2 3 4 5 6 7 8 9 10 R Rosso/Red

L G H

Blu/Dark Blue Giallo/Yellow Grigio/Gray

1 17 18 20 21 25 26 27 28 23 29 30 22

3 19 24

10

11

12

13

14

15

16

31

MS1

MS2

0.013.0732.4/50 40-78

D0016730

CONNECTORS LOCATION

ENGINE

CONNECTORS LOCATION

1
MS2 MS1

F0029110

X79
F0058410

+50

+30B

F0050791

40-79

CONNECTORS LOCATION

ENGINE

RL40

RL33

RL20

FU130

FU120

F0058420

X83

X85

X84

F0050831

6
D+

B+

F0050800

40-80

CONNECTORS LOCATION

ENGINE

GND7

X82

F0058430

8
X77

X76

X75 X74

F0050821

FZW K

F0058440

40-81

CONNECTORS LOCATION

ENGINE

10
P

F0050850

11
X78

F0050861

12
L

F0050870

40-82

CONNECTORS LOCATION

ENGINE

13
X81

F0050881

14
G19

F0050891

15

G18

F0050901

40-83

PAGE INTENTIONALLY LEFT BLANK

CONNECTORS LOCATION

ENGINE WIRING

ENGINE WIRING

16
12 9 11 16 17 13 15 14

10
F0058390

2 3 5 4

8 6

17
7

X80

F0058450

F0058400

0.013.0732.4/50 40-85

PAGE INTENTIONALLY LEFT BLANK

ENGINE HOOD WIRING (1/2)

0.013.0663.4/10

ENGINE HOOD WIRING (1/2)

X86
3 1 2

X87

X93
F

X92
F

G19
TO 0.013.0732.4
F

X91

X90
C

X89

2 1 3

X88

G19 X86 X87 X88 X89 X90 X91 X92 X93

To engine wiring Left headlamp Horn Right headlamp Front right worklight (on hood) Not utilised Not utilised Not utilised Front left worklight (on hood)

0.013.0663.4/10 40-87

D0014561

ENGINE HOOD WIRING (2/2)

0.013.0663.4/10

ENGINE HOOD WIRING (2/2)

M 1.5
1

X87

M 1.5
1 2

X89

M 1.5
1 2

X90

M 1.5
1 2

X92

M 1.5
1 2

X91

M 1.5
1 2

X93

X88

X86

TABELLA COLORI / COLOURS TABLE


M V Z Marrone/Brown Verde/Green Viola/Violet N S R Nero/Black Rosa/Pink Rosso/Red C A B L G H Arancio/Orange Azzurro/Blue Bianco/White Blu/Dark Blue Giallo/Yellow Grigio/Gray

M 2.5

M 2.5

GV 1.5

GN 1.5

M 2.5

BN 1.5

GV 1.5

M 2.5

BN 1.5

GV 1.5

B 1.5

B 1.5

G .15

1 3 4 5 6 7

10 11 20

8 9 12 13

G19

GR 1.5

0.013.0663.4/10 40-88

D0014401

CONNECTORS LOCATION

ENGINE HOOD WIRING

ENGINE HOOD WIRING


X86 X88 X87 X90

1
2
X88

X89

F0050960

2
1 3
X70

F0050970

3
X91 X64

X65

F0058160

F0051040

0.013.0663.4/10 40-89

PAGE INTENTIONALLY LEFT BLANK

TRANSMISSION WIRING (1/2)

0443.7848

TRANSMISSION WIRING (1/2)


G7 ADD. EV. V/R
LS 1 1 2

NAB

RIGHT DRAFT NLSE NEUTRAL LS


32 1 2 12 34 1 2 1 3 2 1

NHK

123

1 2 3

NHK TEMP
NLSE TEMP

FILTER

FILTER
PS 2 1

1 2

PS
DT LS/PS

TO 0442.9937.4 0443.7357

LS/PS

2 1

LEFT DRAFT
1 2

TKAB1 EVPROP

1 23

1 2 3

PTO SEN
FUEL 1 2

EVGROUP FUEL

PT O

EV UP 1 2

DF

EVUP
RADAR 1 23

EVPTO
F.P.

1 2

POS SEN

GND2

RADAR

EVDF EVDW

F.P. 2 1

FP

R.P. 2 1

RP

X70

ADD. EV. V/RForward/reverse solenoid valves (Y6, Y7) DT Four wheel drive (4WD) clutch solenoid valve (DT) EVDFDifferential lock solenoid valve EVDWLift Down solenoid valve EVPROPProportional solenoid valve coil EVPTORear PTO solenoid valve EVUPLift Up solenoid valve EVGROUPGearshift solenoid valves (Y1, Y2, Y5) EVGROUPGearshift solenoid valves (Y3, Y4) FILTERHydraulic oil filter clogging pressure switch FP Windscreen washer pump FUELFuel level sensor G17 To trailer brake wiring G17 To trailer brake wiring (Italy) LEFT DRAFTLift draft sensor (left) LS Not utilised

LS/PSConfiguration connector (Powershift/Powershuttle) NAB Speed sensor for odometer NEUTRAL LSNot utilised NHK Transmission speed sensor NLSAGearbox output shaft speed sensor NLSEEngine speed sensor POS SENRear lift position sensor

PRESS. SWITCHEngine oil low pressure switch PS Configuration connector (Powershuttle) PTO SENRear PTO speed sensor RADARRadar RADARRadar (UK) RIGHT DRAFTLift draft sensor (Right) RP Rear screen washer pump

TEMPTransmission oil temperature sensor TKAB1To side console wiring TKAB2To side console wiring X70 Trailer socket (lights and auxiliary power)

1 2 3

1 2 3

NAB LS

TO 0443.7355.4 0443.7356.4

PRESS. SWITCH

TKAB2

DT

NLSA

NLSA

0443.7848 40-91

D0016770

D0016780
C 1.5
F A Y5 E Y4

TRANSMISSION WIRING (2/2)

TRANSMISSION WIRING (2/2)

AG 1.5 G 1.5 HG 1.5 L 1.5 AN 1.5 C 1.5 AG 1.5 G 1.5 MN 1 BN 1.5 CM 1 MB 1 RN 1 VG 1 GN 1 V1 MB 1 GN 1 CN 1 MB 1 GN 1 HG 1.5 L 1.5 AN 1.5 MN 1 M 1.5 CM 1 RN 1 GN 1.5 V1 MB 1.5 CN 1 RG 1 1

EV GROUP

D C B 2

Y3 Y2 Y1

2 3

PRESS. SWITCH NEUTRA LS TEMP


f

1 2 1 2 1 3

6 7 8 9 10

NHK NLSA NLSE


HN 1
3

2 N HK f 2 N Isa 3 N Ise 1 f 2 1 2 U 1 3

11 12 13 14 15 16 17 18 19 20 21

Z1 MB 1 Z1 ZB 1 CN 1.5 LR 1.5 HN 1 BN 1.5 C 1.5 M 1.5 CN 1 GN 1 VG 1 CN 1.5 LR 1.5 RG 1 ZB 1 GN 1.5

ADD.EV. V/R EVPROP LS/PS LS PS


Prop 2 1 2 1 2 1 L 54A 31 R 58R 54

1 2 1

TKAB1

22 23

BN 1.5 G 1.5 M 1.5 VN 1.5 HR 1.5 RN 1.5 HN 1.5

G 1.5 RN 1.5 HN 1.5 HR 1.5 BN 1.5

24 25 26 27 28

X70

58L

VN 1.5 M 2.5 R 1.5 R 1.5

29 30

1 2

31

GH 1 M 1.5 VB 1

3 2 1

NAB FILTER

MV 1 HG 1.5 VB 1 1 2

FUEL

ZB 1 M1 GH 1 M1 GH 1 M1 L 1.5 M1 CA 1.5 M1 MN 1.5 M1 ZB 1.5 GN 1 ZB 1.5 GN 1 MV 1 Z1 M 1.5

2 1 3 2 1

3 4 5

PTO SEN RADAR EVPTO EVDF DT


M 2.5

40-92
GND2

6 7

32 1 2 1 2 1 2 1

ZB 1

8 9 10 11 12 13 14 15 16

L 1.5 CA 1.5 MN 1.5

M 2.5 M 1.5 MB 1.5

EVDW
GN 1.5

17 18 19 20

EVUP
NZ 1.5 M 1.5

MB 1.5 NZ 1.5

TKAB2

HR 1.5 RV 1 ZG 1.5 RV 1

21 22 23

POS SEN

ZG 1.5 HR 1

GN 1

LEFT DRAFT

HN 1 HR 1

HN 1

24

GN 1

RIGHT DRAFT

HV 1 HR 1

HV 1 Z 1.5 V 1.5

25 26 27 28 29 30

M 1.5

HV 1.5 HN 1.5 AN 1.5

FP

Z 1.5
1

M 1.5
2

RP

V 1.5
1

0443.7848

Z1 HV 1.5 HN 1.5 AN 1.5

4 3

0443.7848

G17

2 1

CONNECTORS LOCATION

TRANSMISSION

CONNECTORS LOCATION

GND2

F0025180

2
ADD. EV. V/R

F0058170

3
RADAR

F0058180

40-93

CONNECTORS LOCATION

TRANSMISSION

NLSE
F0058190

EVPROP NEUTRAL LS

F0058200

G17

F0058210

40-94

CONNECTORS LOCATION

TRANSMISSION

POS SEN

F0025290

8
TKAB1 TKAB2

F0025350

9
EVDW

F0025300

40-95

CONNECTORS LOCATION

TRANSMISSION

10
X70

F0025281

11
EVUP

F0025320

12
RP FP

F0025310

40-96

CONNECTORS LOCATION

TRANSMISSION

13

EVPTO

F0025250

14
EVDF

F0025210

15

PTO SEN

F0025230

40-97

CONNECTORS LOCATION

TRANSMISSION

16
RIGHT DRAFT

LEFT DRAFT

F0025220

17

NHK

NAB

FILTER

F0058230

18
FUEL

F0058240

40-98