ALHADBA ALKAHADRA

Process Design

DESIGN PARAMETERS DESIGN BASIS (INPUT) Population equivalent Hydraulic Load Daily flowrate Peak flowrate Q average flow Q dry peak flow Loads of pollution CODL,C BOD5 L,C TDSL,C TSSL,C TNL,C NH3 L,C TPL,C FOGL,C pH Return liquor Increase hydraulic & pollution loads for residual water and supernatants from sludge line. Daily flowrate QDW,D CODL,C BOD5 L,C TSSL,C TNL,C TPL,C [m3/d] [Kg/d] [Kg/d] [Kg/d] [Kg/d] [Kg/d] 4.246 9.900 2.310 2.695 198 33 [mg/l] [mg/l] [mg/l] [mg/l] [mg/l] (range 3 5% QDW,d) 2332 544 635 47 8 [Kg/d] [Kg/d] [Kg/d] [Kg/d] [Kg/d] [Kg/d] [Kg/d] [Kg/d] 165000 38500 110000 38500 6600 4950 1100 5500 6,57,5 [mg/l] [mg/l] [mg/l] [mg/l] [mg/l] [mg/l] [mg/l] [mg/l] 1500 350 1000 350 60 45 10 50 QDW,d QPK,d QAVE QPKF [m3/d] 3 [m /d] [m3/h] [m3/h] 110.000 165.000 [ QDW,d * 1,5] 4583 6875 [m3/s] [m3/s] 1,27 1,91 [P.E] [N ~] 440.000

TOTAL hydraulic & pollution loads inlet plant QDW,d QPK,d QAVE QPKF CODL,C BOD5 L-C TSSL-C TNL-C TPL-C FOGL-C pH [m3/d] [m3/d] [m3/h] [m3/h] [Kg/d] [Kg/d] [Kg/d] [Kg/d] [Kg/d] [Kg/d] 114245 169245 4796 7087 174900 40810 41195 6798 1133 5500 6,57,5

[m3/s] [m3/s] [mg/l] [mg/l] [mg/l] [mg/l] [mg/l] [mg/l]

1,33 1,97 1531 357,2 360,6 59,5 9,9 48,1

Wastewater temperature ( for process) Average wastewater temperature for different periods of the years - Average winter - Average. orther seasons - Average summer Effluent quality Standards COD BOD5 TN NH3 TP TSS TDS FOG [mg/l [mg/l [mg/l [mg/l [mg/l [mg/l [mg/l [mg/l [T C] [T C] [T C] 15 [period three months] 20 [period six months] 25 [period three months]

] ] ] ] ] ] ] ]

50 10 20 1 10 10 1000 5

Pag. 1 di 26

ALHADBA ALKAHADRA

Process Design

MAIN INLET CHANNEL & MANUAL SCREEN Data input QMAX QMIN VMIN Calculation channel Flowrate Width channel Height channel Rougness Slope Hydraulic Parameters [m3/h] [m3/h] [m/s]

7087 4796 0,5 (Self cleaning velocity) [m3/s] [m3/s] [m] [m] [m1/3/s] [ ] [m] [m/s] [m] [m/s] Hydraulic Radius R [m] 0,43 0,51

QMAX QMIN Wch Hch Ks i W.L.max Vmax W.L.min Vmin Depth Water W.L [m] 0,65 0,85

1,97 1,33 2,5 1,5 65 0,5 0,85 0,92 0,65 0,82 Wet Area A [m2] 1,62 2,13

(Gaukler-Stricker's formula)

Flow table

Velocity V [m/s] 0,82 0,92

Flow Q [m3/s] 1,33 1,97

Flow Q [m3/h] 4799 7089

Calculation screen Channel Width [Wch] Channel Depth [Hch] Type screens Model N screens Flow (Qmax) (Qmin) H1 [W.L. upstream- max] H1 [W.L. upstream- min] Ws ( actual screen) St (bar thickeness) Spw (bars mesh) a (Inclination screen) Su (Surface actual screen) Free cross section I (factor clogging) Vc upstream VsMAX (through screen) VsMIN (through screen) Head losses [Imposed max] Head losses [Imposed min] mm mm 2500 1500 Coarse Manual 1 7087 4796 1,05 0,75 2400 10 50 65 2,788 1,980 2,323 1,650 0,8 0,92 1,06 1,01 0,2 0,1

N m3/h m3/h mm ~ mm ~ mm ~ mm mm m m m m m/s m/s m/s m m

Pag. 2 di 26

ALHADBA ALKAHADRA

Process Design

MECHANICAL SCREENS Data input QDW,d QAVE QPKF Configuration Main screen line Width Height By-pass screen line Width Height channel channel channel channel [N] Wch Hch [N] Wch Hch [m/h] [m/h] [m/h] [m/h] 3 1,5 1,5 1 2,5 1,5 3544 (Required 50% of the peak influent flow) 1599 7087 4796 [m/d] [m/h] [m/h] 114.245 4.796 7.087

[m/s] [m/s]

1,33 1,97

Flowrate per channel Main line QMAX QMIN By-pass line QMAX QMIN

Design screening channels Screening channels Wch i W.L. min /max A Pb Ri Q min/max V min/max [N] [m] [m] [m] [m] [m] [m/h] [m/s] Main lines 3 1,5 0,0005 0,47 0,7005 2,434 0,288 1599 0,63 [N] [m] 0,84 1,256 3,175 0,396 3545 0,78 [m] [m] [m] [m] [m/h] [m/s] By-pass line 1 2,5 0,0005 0,65 1,6175 3,794 0,426 4797 0,82

0,85 2,130 4,20 0,507 7087 0,92

Calculation & screens selection Velocity between screens Vs [m/s] min. max 0,5 on QAVE 1,2 on QMAX Fine 6 75 1,09 Manual 25 71 2,30

Screen Spacing (Spw) Constriction Required unit cross section

Type mm % m

Screen Width (Ws)

Q = Vs Ws H 1[Spw/(Spw+St)] I Q Ws = --------------------------------------------H 1 Vs [Spw/(Spw+St)] I Ws = Wch - 100 H = K1 [St/Spw]4/3 V2/2g x sen

Dimensions & operating features Channel Width [Wch] Channel Depth [Hch] Type screens Model N screens Flow (Qmax) (Qmin) H1 [W.L. upstream- max] H1 [W.L. upstream- min] Ws ( actual screen) St (bar thickeness) Spw (bars mesh) (Inclination screen) Su (Surface actual screen) mm mm Main lines 1500 1500 Fine Step or belt 3 3544 1599 1,19 0,62 1400 2 6 65 1,835 0,953 By-pass 2500 1500 Coarse Manual 1 7087 4796 1,10 0,75 2400 10 25 65 2,919 1,979

N m3/h 3 m /h mm ~ mm ~ mm ~ mm mm m m

Pag. 3 di 26

ALHADBA ALKAHADRA

Process Design

Free cross section I (factor clogging) Vc upstream VsMAX (through screen) VsMIN (through screen) Head losses [Imposed max] Head losses [Imposed min] Mechanical equipment : - Fine screens 6 mm - By-pass screen 25 mm - Screening conveyors - Screening wash compactor - Penstocks Total screening material Fresh screening material - Total specific production - Density - Humidity - Quantity average

m m m/s m/s m/s m m N N N N N

1,376 0,715 0,65 0,78 1,10 0,96 0,35 0,15

2,085 1,413 0,85 0,92 1,11 1,11 0,25 0,1

3 1 1 2 (Type screw press compactor) 8

Compacted screening material - Weight reduction %~ - Volume reduction %~ - Quantity compacted kg/d lt/d Screening containers - Storage capacity - Volume storage - Containers - Capacity [Required] [Chosen]

lt/m Kg/l %~ lt/d kg/d

0,15 0,65 [range 0,60,7] 75 17137 14,22 l/PE/year 11139 65 65 3899 5998

[range 5 20 ]

4,98

l/PE/year

days m N m m

5 30 4 ( + 2 as spares) 9,4 ( "Easily lifted type" ) 12

Pag. 4 di 26

ALHADBA ALKAHADRA

Process Design

AERATED GRIT & GREASE REMOVAL Data input QDW,d QAVE QPKF Design Type System Surface load max Cross sectional speed max HRT (hours) HRT (hours) Air specific Combined longitudinal spiral action
Preareation

[m/d] [m/h] [m/h]

114245 4796 7087

[m /s] [m3/s]

1,33 1,97

m/h*m cm/s < on Qave on Qmax* m/m*h

20 25 8 (long grit chamber) 0,3 0,17 (* Required 75% of the peak flow / unit) 11,5

Volume Vu (calculated) Cross section St (calculated) Vu (Selected)

m m m

1580 24,6 1790

Characteristics and operating features Units Volume unit Cross section unit Hydraulic depth Length unit Width unit Width grit zone Width grease zone Operating features QAVE QPKF QMAX (*) (*) 75% of the peak design flow Process air supply - Air distribution system
Check (by Kalbskopf)

N m m m m m m m

3 597 19 4 31 7 4,5 2,5 HRT Surface L. Cross Speed [minutes] [m/m*h] [cm/s] 22,40 11,31 3,51 15,15 16,72 5,18 10,10 25,08 7,77

Type

coarse tubolar bubble diffuser 2 5 (Metcalf&Eddy - Wastewater Engineering ) 3 16,7 1575 0,51,5 1,0 1790 1700 95 ( particles having specific gravity > 2,0 ) 95

- Air specific [range] - Air specific [Assumed] [ Equivalent] - Total air required
Check ( by ATV Standard)

ft/min*ftL ft/min*ftL

m3/h*m. L m/h m3/h*m3 v m3/h*m3 v m/h m/h %> %>

- Air specific (range) - Air specific [Assumed] - Total air required Q air [Chosen] Performance (Removal) - Sand/grit P > 0.20 mm - Oil & grease flottable Sand & grit removal Removal system Fresh material - Production [Range] [Assumed] - Volume grit - Quantity grit Treatment sand - Type - Organic content

Type ft/Mgal ft/Mgal 3 3 m/10 m m/day l/PE/year T/d

by air-lift pumps 0,527 (Metcalf&Eddy - Wastewater Engineering ) 10 0,075 8,228 6,8 (Range 2 15) 14,0 Sand wash classifier 3

<%

Pag. 5 di 26

ALHADBA ALKAHADRA

Process Design

- Sand humidity Sand & grit containers - Storage capacity - Volume storage - Containers - Capacity [Required] [Chosen] Oil & grease removal Removal system - Production - Density - Daily quantity Oil & Grease containers - Storage capacity - Volume storage - Containers - Capacity [Required] [Chosen] Equipment Sand removal system grease removal system Main Air compressors Aeration system Blower per air-lift Air lift pumps Sand wash classifiers Containers sand Containers oil/grease

% days m N m m

1015 3 25 3 10,3 12 ( "Easily lifted type" )

Type l/103 m3 l/PE/year l/d ~ Kg/l Kg/d days m N m m

by surface scraper 49 3,7 5552 0,8 4441 2 11 2 6,9 8 ( "Easily lifted type" )

N N N Type N N N N N

3 Type " Botton screw conveyor " 3 type " Rotating surface scraper " 3 + 2 R Rotary type Q = 600 m/h , H = 4,5 m. medium bubbles tubolar diffusers 1 + 1 R Rotary type Q = 120 m/h, H = 7-9 m. 3 DN 100 2 (Type screw Qhydr. = 50 60 m/h) 3 ( capacity 12 m3) 2 ( Capacity 8 m3)

Pag. 6 di 26

ALHADBA ALKAHADRA

Process Design

CHARACTERISTICS EFFLUENT FROM PRETREATMENT Pollution Removal (Performance) [Expected Value] 10 5 5 0 0

COD BOD5 TSS TP Characteristics effluent CODOUT BOD5OUT TSSOUT TNOUT NH3-OUT TPOUT

[% [% [% [% [%

~] ~] ~] ~] ~]

[Kg/d ] 157410 38770 39135 6798 4950 1133

[mg/l] 1378 339 343 60 43 10

Pag. 7 di 26

ALHADBA ALKAHADRA

Process Design

BIOLOGICAL TREATMENT The biological treatment process is realized to : - Ensure the proces of nitrification - Ensure a high removal of the BOD and COD loads - Guarantee a high sludge age - Optimed the partial phosphorous removal - Optimize the supply of air to the process by the prevision of diffused air oxygenation system Data input QDW,d QAVE QPKF CODINL BOD5INL TSSINL TNINL NH3-INL TPINL [m/d] [m/h] [m/h] [kg/d] [kg/d] [kg/d] [kg/d] [kg/d] [kg/d] 114245 4796 7087 157410 38770 39135 6798 4950 1133

[m3/s] [m3/s] [mg/l] [mg/l] [mg/l] [mg/l] [mg/l] [mg/l]

1,33 1,97 1378 339 343 60 43 9,9

Wastewater temperature for design biological process Average winter Average other seasons Average summer C C C 15 [period three months] 20 [period six months] 25 [period three months]

Effluent quality after biological treatment CODOUT BOD5OUT TSSOUT TNOUT NH3-OUT TPOUT Design biological treatment A ) Design process in relation to biological efficiencies ( BOD5 organic performance [ BOD5 inl BOD5 out (< 30) BOD5 [required] BOD5 [chosen] Reference BOD5 = Sludge load (F/M) necessary Design parameters for process : Type process Volumetric Load MLSS concentration VOX (minimum required ) BOD5) and sludge load F/M (kg BOD/kgMLSSx d ) [mg/l [mg/l [mg/l [mg/l [mg/l [mg/l

] ] ] ] ] ]

120 30 35 20 1 10

= (BODin - BODout) / BODin ] mg/l mg/l % % 339 28 92 92%

Horler - Wuhrman Relation 1 / [1+ 0,2 x ( F/M )

0,5

0,19

KgBOD5/KgMLSS*d

CMLSS m

Conventional medium load activated sludge 0,76 KgBOD5/m*d 4 KgMLSS/m3 51273

B ) Design process in relation to nitrogen treatment Process with biological phosphorous removal and nitrogen treatment. - TN ( nitrogen balance) T. wastewater TN inlet biological treatm. TN out C ppm ppm 15 60 20 20 60 20 25 60 20

Pag. 8 di 26

ALHADBA ALKAHADRA

Process Design

N-bacterial synthesis N-NH4 out. N-NO3 out. N-org. out. N to nitrificate nitrification [required] N to denitrificate denitrification [required]

ppm ~ ppm ppm ppm ppm Kg/d % ppm Kg/d %

15,27 1 18 1 43,23 4939 72,7 25,23 2883 58,4

15,27 1 18 1 43,23 4939 72,7 25,23 2883 58,4

15,27 1 18 1 43,23 4939 72,7 25,23 2883 58,4

-TP ( biological phosphorous removal) TP in P - bacterial syntesis TP residual TP required at outlet TP to be removed ppm Kg/d ppm ppm ppm < ppm 10 1133 3,1 6,80 10 0

Not necessary further chemical treatment for phoshorous removal Design of de-nitrification system De-nitrification velocity Temp. Wastewater [T C] ( Vd ) 20 = gr N-NO3/Kg SSV* h K K T - 20 Ratio SSV/SST (Vd)T = gr N-NO3/Kg SST h Volume of de-nitrification VDN N to the de-nitrification SST required CMLSS [Supposed] VDN [calculated] VDN [Selected] BOD5 removal in denitro Kg/d Kg KgSS/m3 m m Kg/Kg Nd KgBOD/d mg/l ( Vd )
T

= ( Vd )

20

xK

[T - 20]

15

0,68058 1,531

20 23 1,08 1,00 0,75 1,800

25

1,47 2,204

2883 78438 3,8 20642 21000

2883 66730 3,5 19066

2883 54498 3 18166

10090 88,3

3,5 10090 88,3

10090 88,3

Design of nitrification system Nitrification velocity ( Vn )T = ( Vn )20 x K

T - 20

x ( NH3 ) / ( KTKN+ NH3 ) x ( O.D.) / ( KD + O.D.) [T C] 15 20 90110 0,75 65 80 1,12 1,00 1 0,73 1 2,5 31,0 5,7 0,045 1,22 25

Temp. Wastewater (Vn)20 = g N / Kg SSVN * h Ratio SSV/SST (Vn)20 = g N / Kg SSTN h K factor K T - 20 NH3 = N-NH4 out KTKN = 10 0,051 T -1,158 KD O.D. dissolved oxygen (Vn)TC = g N / Kg SSTN h R1 = ratio BOD in/ TKN in f (Vn)TC = g N / Kg SST h

ppm ~ ppm ppm ppm

0,57 1 0,40 2,5 21,6

1,76 1 1,31 2,5 40,9

[Selected]

1,01

1,45

Volume of oxidation-nitrification VN N to nitrificate Kg/d SST required Kg KgSS/m3 CMLSS [Supposed] VN [calculated] m VN [Selected] m

4939,13 204773 3,8 53888 54000

4939,13 168686 3,5 48196

4939,13 141929 3 47310

Pag. 9 di 26

ALHADBA ALKAHADRA

Process Design

Total re-circulation Nitrates (N-NO3) into denitrification The total flow of nitrates to recicle into denitrification section is calculated with following balance: R = [ TNinl - TNout - (NO3)out - 0,05 x ( BODinl - BODout )]/ (NO3)out QAVE x NO3d = (QR)d x (N-NO3)out Ratio = (QR)d / QAVE (QR)d calculated (QR)d Selected (QR)d yearly average ~ m/h m/h m/h 1,40 6723 6750 6750 1,40 6723 6750 1,40 6723 6750

and it include the Mixed-liquor flow (QMXL ) and Return active sludge( QRAS) QRAS - Return activated sludge QRAS m/h QRAS (yearly average) m/h QMXL - Mixed liquor recirculation QMXL m/h QMXL (yearly average ) m/h Mixed liquor recirculation pumps Units type Capacity each Head Rated power Absorbed power P1 n m3/h mwc kW kW 4 +2 R submersible axial impeller 963 0,8 7,5 6,0

4350 3688

3750

2900

2400 3063

3000

3850

Return active sludge ( RAS ) Average flow of RAS CRAS CMLSS Sludge index SVI GS CRAS CMLSS RAS = Co / ( Csr-Co) x 100 QRAS [calculated] QRAS [assumed] QRAS yearly average Max capacity PS (required) QRAS max capacity PS RAS pumping station Pumps Units Capacity unit Head Rated power Absorbed power P1 QRAS = QAVE x [ CMLSS / (CRAS-CMLSS) ] average SS concentration in return sludge (KgSS/m) concentration MLSS in biological system (KgSS/m) mg/l KgSS/m KgSS/m KgSS/m % m/h ~ m/h ~ m/h ~ 100 125 11,45 [1000/SVI*(Tth^1/3)] 8 3,8 3,5 3,0 90 78 60 4339 3730 2877 4350 3750 2900 3688 150% of influent flowrate 6875 submersible 4 + 4 St-by 1720 45 45 33,8

m/h ~ Type N m/h mwc kW kW

The capacity of the pumps for return sludge is variable between 50 - 150% of the average sludge flow. (SAS) Surplus sludge production
T-20

Fs = [1,0 -(K20*

)/(

x Cf)]

( Bacterial syntesis growth & mineralization ) 15 92 0,136 0,78 0,30 20 0,148 0,71 0,30 25 0,172 0,63 0,30

T.. Wastewater C BOD5 %> F/M load KgBOD5/KgMLSS*d Fs ( KgSS/Kg BODrem.) Bacterial. Syn. inert material

Pag. 10 di 26

ALHADBA ALKAHADRA

Process Design

Fs ( KgSS/Kg BODrem.) Assumption Fs ( KgSS/Kg BODrem.) Production Cr Q total surplus sludge

Calculated

1,08

1,00

0,93

Chosen Kg SS/d KgSS/m m/d

1,08 38479 8 4810

1,00 35738 4467

0,93 33014 4127

For the process calculation it has been considered the weighted average of the different periods: Fs ( Kg SS/Kg BODabb.) Production Cr Q total surplus sludge SAS pumping station Pumps Units Capacity unit Head Rated power Absorbed power P1 Calculated Chosen Kg TSS/d KgSS/m m/d ~ Type N m/h mwc kW kW 1,00 1,00 35571 8 [0,8%] 4450 submersible 2 + 1 St-by 200 8 10 9 7,25

Pag. 11 di 26

ALHADBA ALKAHADRA

Process Design

Selected dimensions of the biological treatment section m3 m3 3 m

VDN VNT VAT biological treatment

21000 54000 75000

28% 72%

Denitrification tanks Units provided N 4 m3 Volume of unit 5250 Hydraulic height m 6,5 Length of unit m 40 Width of unit m 20 Mixing system into denitro tanks - Type mixer Submersible blade large propeler mixer - Average speed in the tank m/s 0,30,4 - Specific energy W/m 1,5 - Total power necessary Kw 32 - Mixer installed N 8 - Power output mixer Kw 3,94 - Rated power mixer Kw 4,30 Nitrification-oxydation tanks Units provided N m3 Volume of unit Hydraulic height m Length of unit m Width of unit m 4 13500 6,5 104 20

Operating features of the biological treatment section In total denitro-nitrification (V N +VD ) - Cv ( Volumetric Load ) KgBOD5/m3*d - Co (MLSS concentration) KgMLSS/m - Cm ( F/M load ) KgBOD5/KgMLSS*d - SRT (sludge age ) days - SRT (yearly average ) days Retention times QAVE QPKF h h 15,64 10,58

3,8 0,136 7,41

0,52 3,5 0,148 7,35 7,23

3,0 0,172 6,82

Pag. 12 di 26

ALHADBA ALKAHADRA

Process Design

Calculation of required oxygen for biological process A] O2 at operative condition ( AOR - actual oxygen required ) AOR = FC [ a Symbols: a b c BOD5 TKN Co Vox T FC - FN Input: T. wastewater a BOD5 BOD5INL b
T-20 BOD5

BOD5] + [ b

T-20

Co Vox ] + FN [ c TKNnitrif.]

Active respiration factor [KgO2/KgBOD5 ] Emdogenous respiration factor [KgO2/KgSS] NH4 oxidation factor [KgO2/Kg TKN ] BOD5 inlet into oxidation [kg/d] TN to be nitrified [kg/d] BOD5 performance removal [%] Concentration MLSS in oxidation [kg/m] Volume of ossidation-nitrification section [m] Wastewater temperature [ C ] Coefficient = 1,084 Peak factor for BOD5 and TKN C KgO2/KgBOD %> Kg/d KgO2/KgSS Kg MLSS/m m KgO2/KgTKN Kg/d 15 0,5 90 28680 0,12 0,668 3,8 54000 4,6 4939 1,5 1,5 12.906 16.452 22.720 52.077,7 31246,6 52077,7 69890,7 20 25

28680

28680

CMLSS VN c N to be nitrified FC ( BOD5 ) FN ( TKN ) AORAVE [BOD5] AORAVE [TSS] AORAVE [N] AOR AOR AOR

1,000 3,5

1,497 3,0

4939

4939

KgO2/d KgO2/d KgO2/d KgO2/d KgO2/d KgO2/d

12.906 22.680 22.720 58.306 34983,6 58306,0 76119,0

12.906 29.097 22.720 64.723 38833,6 64722,6 82535,6

Yearly average 12.906 22% 22.727 39% 22.720 39% 58.353 100%

MINIMUM AVERAGE PEAK

B] Oxygen transfer at Standard Condition (SOTR) SOTR (water clean, TC 20, P = 760 mm hg , O.D.= 0 mg/l ) [e.g.: EPA Design Manual for Fine Pore Aeration Systems - EPA/625/1-89/023 ]

(O2)op. (O2)st. = --------------------------------------------N/N (1013,3 - 0,10133 A + 98,1 Hi/2 ) [ Cs ------------------------------------------------ ] - O.D. 1013,3 N/N = ------------------------------------------------------------------ Theta (Top-Tst ) Cst
Aeration system Type Air with fine bubbles diffusion 0,6 0,98 15 20 25 20 10,18 9,16 8,33 9,16 50 6,2 2,5 0,606 KgO2/d KgO2/h KgO2/d 51560 2148 85933 0,598 58523 2438 97538 0,595 65249 2719 108749

Top. Tst. Cs solubility O2 at Top. Cst solubilityO2 at Tst. A = altitudine Hi = hydraulic detph O.D. oxygen dissolved N/N calculated SOTRMINIMUM SOTRAVERAGE

C C ppm ppm m m ppm

Pag. 13 di 26

ALHADBA ALKAHADRA

Process Design

SOTRPEAK

KgO2/h KgO2/d KgO2/h KgO2/d

3581 115326 4805 83671

4064 127337 5306 94377

4531 138679 5778 104675

SOTR [ DAILY AVERAGE ] C] Air distribution system Diffusion type Size Submergence Q air minimum diffuser Q air max. diffuser st. Max (SOTE%) st. Minimum (SOTE%)

m m.w.c. m/h m/h % %

Fine bubble diffuser air (FBDA) 60 70 6,2 1 4 40 35

D] QAIR in standard condition SOTR QAIR minimum QAIR average QAIR peak QAIR (daily average) E] Air diffusers Diffusers Diffusers [Range operative] Specific membrane surface N diffusors installed Type diffusion Distribution of diffusers Active surface diffusers Specific cover surface F] Check diffusion system Flow rate diffuser [m3/h] min ave peak 1,29 2,29 3,29 1,46 2,60 3,64 1,63 2,90 3,96 Type m/h m > N N/m m % Membrane disc with EPDM rubber or similar >0,8 < 6 0,038 15000 Tappered 1,81 570 6,9% m/d m/h m/d m/h m/d m/h m/d m/h 463669 19320 824300 34346 1185266 49386 809.329 33.722 526287 21929 935621 38984 1308709 54530 586775 24449 1043156 43465 1425272 59386

912.524 1.011.763 38.022 42.157

Specific Oxygen transfer - grO2/mh /m. depth

min med peak

17,94 16,81 15,69

17,94 16,81 15,69

17,94 16,81 15,69

G] Air Normal Condition (Nm = 0C, dry air, 1013 mbar) Flow rate air minim. Flow rate air average Flow rate air peak Energy operational cost Cold Period ( T waste ~ 15 C ) Intermediate Period (T waste. ~ 20 C ) Warm period ( T waste > 25 C) Yearly average required O2 mounths mounths mounths KgO2/d KgO2/h m/d m/h 3 6 3 94275 3928 911535 37981 Nm/h Nm/h Nm/h 18005 32008 46025 20436 36331 50818 22785 40507 55345

(SOTR)

Yearly average required AIR Air production system Standard air condition Temperature T1 Intake pressure P1 Relative Humidity UR

(SOTR)

C K mbar %

Normal 20 293 1013 60

Max 45 318 1013 60

Pag. 14 di 26

ALHADBA ALKAHADRA

Process Design

Density g1 Compressors Type Compressors in duty Compressors in stand-by Capacity per units (requred) Capacity per units (chosen) Head Absorbed power unit Rated power unit Total power installed

kg/m

1,197

1,090

(at 20C suction) (at 45C suction) (max) (max)

Centrifugal compressor (*) N 4 N 1 m/h 14946 m/h 16413 m/h 16500 mwc 7,2 Kw 342 Kw 400 Kw 2000

(*) Each compressor is design to supply air linear in the range from 40% to 100% of the max capacity Aeration efficiency Average efficiency blower Standard aeration efficiency (SAE) kWa/m3/h KgO2/Kwh 0,023 4,50

Pag. 15 di 26

ALHADBA ALKAHADRA

Process Design

SECONDARY SEDIMENTATION Data input QDW,d QAVE QPKF QRAS min QRAS max CMLSS (concentr. Influent) Design parameters Max overflow rate at Qmax Minimum retention time Specific weir loading Max solid specific load Max sludge volume load (qSV) Characteristics and operating features Units Diameter unit i (assumed) Hydraulic depth Surface unit Volume unit Total surface Total volume Weirs for each tank Weir length each tank Total weirs length Retention times - QAVE - QPKF Overflow rate - QAVE - QPKF Weir hydraulic loads Max Solid Specific load n m m m m m m n m m [h] [h] 4 44 4 1520 6079 6079 24316 2 264 1058 5,07 3,43 m/h*m h m3/h*m
KgSS/m*h

[m/d] [m/h] [m/h] [m/h] [m/h] [Kg/m] [Kg/m]

114245 4796 7087 2900 4350 3,8 max 3,0 min

l/(m*h)

< 1,20 > 2,0 8 10 <6 500

[m/h*m] [m/h*m] m/h*m KgSS/m*h

0,79 1,17 6,70 5,72 [qSV = SVI* CMLSS*Overflow rate] 487

Surface sludge volume loading (qSV) - QMAX l/m/h

Pag. 16 di 26

ALHADBA ALKAHADRA

Process Design

CHARACTERISTICS EFFLUENT FROM BIOLOGICAL TREATMENT CODOUT BOD5OUT TSSOUT TNOUT NH3-OUT TPOUT [mg/l [mg/l [mg/l [mg/l [mg/l [mg/l

] ] ] ] ] ]

120 30 35 20 1 10

Pag. 17 di 26

ALHADBA ALKAHADRA

Process Design

SAND FILTRATION ( open gravity filters) Data input QDW,d QAVE QPKF SST inl. (average) SST out (average guaranty) (Value expected) Filtration pumping station Pump type Number of pumps Flow per pump Head Absorbed power P1 Rated power Design filtration Filtration Filtering materials Hydraulic loads : -m3/h*m2 Type min > max < max < m2 m2 gravity filter bed with backwashing water & air Gravel + sand 5 9 [ on QPKF ] 11 [ with one cell out ] 787 800 N m/h m kW kW submersible pumps 3 + 1 stand-by 2398 68 65,3 75 [m/d] [m/h] [m/h] [mg/l ] [mg/l ] [mg/l ] 114245 4796 7087 35 10 6

SF [calculated] SF [ chosen] Technical characteristics Units (filters ) Dimension each filter : - SF -L -W - HB bed depth - VB bed filtering Filtering materials - support gravel - sand Underdrain system Operating features

N m2 m m m m size heigth size heigth type n/m

8 100 20 5 1,5 150 24 0,15 1,2 2,0 1,35 nozzle 40 mm m mm m

Filtration rate ( normal service) - QAVE [m/h*m] - QPKF [m/h*m] Filtration rate ( with cells in out) Cells in out [N] - QAVE [m/h*m] - QPKF [m/h*m] Backwash system Specific Water Water backwash (Calc) Pumps Pumps Capacity Head Specific Air Air backwash ( Calc) Compressors Compressors Capacity Head m/hxm m/h ~ N Type m/h m.w.c. m/hxm m/h ~ N Type m/h m.w.c.

5,994 8,859 1 6,851 10,125

20 2000 1+1 St-by Submersible 2000 79 50 5000 1+1 St-by Rotary blower 5000 68

Pag. 18 di 26

ALHADBA ALKAHADRA

Process Design

Bachwashing main data Solids capture solid capture Solid capture per filter Solid inlet per filter washing frequency filter Time backwash cycle with only air combined air/water with only water - Washwater per cycle - Daily washwater flow - Washwater requirement Return backwashing flow - SST out - DS production - Daily washwater flow - DS concentration
KgSS/mbed

% KgSS KgSS/d N/d minutes minutes minutes m m/d % mg/l KgSS/m KgSS/d m/d Kg/m

4 (range 3 7) 85 600 500 0,83 5 10 5 500 3332 2,92 of throughput

(Range 3 5%)

8 0,027 3085 3332 0,93

Pag. 19 di 26

ALHADBA ALKAHADRA

Process Design

DISINFECTION ( with gaseous chlorine ) Data input QDW,d QAVE QPKF Design parameters Retention times (minutes) on Qmax on QAVE % mg/l m [m/d] [m/h] [m/h] 114245 4796 7087

10' 30'
> 99,9 2 2398

Reduction (3 log) Chlorine residual Volume [calculated]

Characteristics and operating features Contact tank Volume [chosen ] Hydraulic depth Units Volume each unit Surfice unit Retention times - QAVE - QPKF Disinfectant Dose [Cl active] MAX Dose [Cl active] on duty Daily consumption Max dosage chlorination Chlorinator Units Capacity max Starage Chlorine Storage capacity Chlorine drums necessary Chlorine drums installed Characteristics drums - Capacity - Dimensions [mm] Automation system Type m m N m m min. min. Type gr/m gr/m Kg/d k/h Type N Kg/h days Kg N N liters Kg xL plug-flow 2400 3 1 2400 800 30,0 20,3 Gaseous chlorine 5 3 343 35 Gas vacuum type 2 ( one stand-by) 40 30 10282 12,85 14 1000 800 800 x 2000 by means flow measure and residual chlorine analyzer

Pag. 20 di 26

ALHADBA ALKAHADRA

Process Design

EFFLUENT PONDS Data input QDW,d Design parameters HRT Volume (required) Characteristics Volume (chosen) depth Surface [m/d] days m m m m 110000 1 110000 110000 3,8 28950

Pag. 21 di 26

ALHADBA ALKAHADRA

Process Design

SLUDGE PRODUCTION

Biological excess sludge production Total suspended solids KgSS/d Tertiary sludge ( from backwash sand filters ) Total suspended solids KgSS/d Total sludge production Dry solid percentage Average quantity KgSS/d % DS m/d

35571 3085 38656 0,8 4832

SLUDGE STORAGE TANKS (Gravity Thickener) Data input Total sludge production Dry solid percentage Average quantity Design parameters - Thickening - Range Dry Solid load - Solids capture Surface [calculated ] Hydraulic depth Volume [calculated] Units Thickener D i [calculated] Equipment internal Selected dimensions Units D unit i (chosen) Hydraulic depth Surface unit Volume unit Total surface Total volume Operating features Dry Solid load Ritention time (hydraulic) Ritention time (average) Sludge outlet KgSS/m.d days days KgSS/d % DS m/d m/d KgDS/d 30,78 1,17 1,70 36722 2 1836 2996 1933 n m m m m m m 4 20 4,5 314 1413 1256 5652 Type Gravity thickener KgSS/m.d 20 40 %> 95 m m m N form m 1231 4,5 5540 4 Circular 19,8 Vertical picket scraping KgSS/d % DS m/d 38656 0,8 4832

Residual water

Thickening sludge pumping station Pumps Units installed Capacity Head Rated power Type N m/h m. kW Horizontal Centrifugal 2 +2 St-by 50200 (variation by mean frequency inverter ) 56 7,5

Pag. 22 di 26

ALHADBA ALKAHADRA

Process Design

AEROBIC DIGESTION Data input Sludge rate Sludge concentration Quantity of dry solid Volatile : 6570 % (VSSin) Mineral : 3035 % (MSSin) Design parameters Hydraulic retention time Sludge age [SRT] Volumetric load Solid concentration Perfomance V digestion [calculated] Technical caracteristics V digestion [Selected] Units V unit Hydraulic depth Surface Operating features SSV (destr.) Solid concentration Digested sludge ( TSSout) Sludge age SRT Volumetric load HRT (average) Q sludge outlet (QOUT) Solid concentration Humidity (U) H2O residual Oxygen demand AOR -Operating condition (Verification) (O2)op. = DO2/SSTin KgSSTin/d DO2/SSTin KgO2/KSST (O2)op. KgO2/d (O2)op [assumed] (O2)op [assumed] KgO2/d KgO2/d %~ KgSST/m KgSS/d days KgVSS/m days m/d KgSST/m % m/d 45 20 25568 17,99 1,078 17,11 852 30 97 984 days days KgVSS/m KgTSS/m h SSV % m m n m m m m/d %DS KgTSS/d KgVSS/d KgMSS/d 1836 2 36722 24788 11935

15 15 1,5
20 30 40 50 22850 23000 2 11500 6,5 1769

0,6 22033 22000 (as average value) 26400 (as peak value)

Oxygen transfert efficiency at Standard Condition (SOTE) [ Clear water , TC = 20, P = 760 mm Hg , D.O. = 0 ppm ] Aeration system type medium bubble diffusion air

(O2)op. (O2)st. = --------------------------------------------N/N (1013,3 - 0,10133 A + 98,1 Hi/2 ) [ Cs ------------------------------------------------ ] - O.D. 1013,3 N/N = ------------------------------------------------------------------ Theta (Top-Tst ) Cst

Cs solubility O2 at Top Cst solubility O2 atTst Top Tst A = altitudine Hi = hydraulic depth

ppm ppm C C m m

0,65 0,98 9,17 9,2 20 20 50 6,2

Pag. 23 di 26

ALHADBA ALKAHADRA

Process Design

D.O. = dissolved oxygen N/N [calculated] (O2)sote ( med) (O2)sote ( peak) Diffuser Size Range operative diffusers Submergence Q air minimum diffuser Q air max. diffuser st. Max (SOTE%) st. Minimo (SOTE%)

mg/l

2 0,681 32306 38767 Membrane disc with EPDM rubber 100( medium bubbles) >1,0 < 7 6,2 2 4 35 30

KgO2/d KgO2/d type m m/h m.c.w. m/h > m/h < % %

QAIR in standard condition SOTR QAIR daily/peak Operating QAIR average / peak N diffusors installed Type diffusion Distribution of diffusers Flow rate diffuser [m3/h] Air production system Intake Standard air condition T1 C K P1 mbar Relative Humidity UR % Density 1 kg/m Compressors Type N compressors Capacity per units (max) Head Absorbed power unit Rated power unit Total power installed Power specific abs 45 318 1013 60 1,085 m/d hours/day m/h N N/m min max 320492 19 16868 7000 Tappered 2,05 2,41 3,37 448689 23615

Centrifugal single stage (*) N 3 +1R m/h 9381 assumed 9500 mwc 7,2 Kw 213 Kw 250 Kw 1000 kWh/m3 0,024

(*) Each compressor is design to supply air linear in the range from 40% to 100% of the max capacity Digested sludge transfer pumps Pumps Units installed Capacity Head Rated power Type N m/h m. kW Horizontal Centrifugal 2 +1 St-by 50300 ( variable by means inverter ) 20 18,5

Pag. 24 di 26

ALHADBA ALKAHADRA

Process Design

SLUDGE DRYING BEDS Data input Total sludge production Solid concentration Humidity (U) Design parameters Specific surface Surface beds ( Required) Surface beds (Chosen) Type drying beds Operating features Retention time Q sludge outlet (QOUT) Solid concentration Humidity (U) Drenage H2O residual Sludge cake containers Type storage Units Capacity each Total capacity N m m Container 8 15 120 Days ~ m/d % % m/d 52 31 75 25 123 m/P.E. m ~ m 0,2 88000 88000 Asphalt paved beds with drainage system m/d KgSST/m % 852 30 97

Pag. 25 di 26

ALHADBA ALKAHADRA

Process Design

RESIDUAL WATERS All the residual waters of the plant (supernatants) are conveyed from the different plant sections to the inlet plant where they undergo all the treatment process. From pre-thickening From aerobic digestion From drying beds Various ( ~ 4%) Total Flow Increase % on QDW,d m/d m/d m/d m/d m/d %~ 2996 984 123 144 4246 3,86 submersible 2 + 1 St-by 300 79 15 10,7

Pumping station residual water Pumps Type Units N Capacity unit m/h Head mwc Rated power kW Absorbed power P1 kW

Pag. 26 di 26