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Профессиональный Документы
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Trucks
Group 37
Release 03
Wiring diagram
FL6
CHID B 265000
TSP197357
Foreword
The descriptions and service procedures contained in this manual are based on designs
and methods studies carried out up to November 2003.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.
The new edition of this manual will update the changes.
In service procedures where the title incorporates an operation number, this is a
reference to V.S.T. (Volvo Standard Times).
Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a procedure, practice, or condition that must be followed in order to have
the vehicle or component function in the manner intended.
Caution: Indicates an unsafe practice where damage to the product could occur.
Warning: Indicates an unsafe practice where personal injury or severe damage to the
product could occur.
Danger: Indicates an unsafe practice where serious personal injury or death could occur.
Contents
Example of wiring diagram ................................................................... 2
Examples of symbols on wiring diagram ............................................ 3
Component wiring diagram index ........................................................ 5
Component wiring diagrams ................................................................ 7
Illustrations index LHD ........................................................................ 62
Illustrations LHD .................................................................................. 63
Illustrations index RHD ..................................................................... 102
Illustrations RHD ................................................................................ 103
Circuit card electrical centre ............................................................. 118
Fuses on circuit card electrical centre ............................................ 119
Extra fuse holders .............................................................................. 120
Relays on circuit card electrical centre ........................................... 121
Extra relays ......................................................................................... 122
Cable harness .................................................................................... 123
List of connectors .............................................................................. 128
List of components ............................................................................ 134
Abbreviations ..................................................................................... 139
Cable colour code .............................................................................. 140
Feedback
Seek column.
Connector
Junktion
Fuse
Joint sleeve
Cable
Twisted cables
Switch
Closing contakt
Relay
Bulb
Alternator
Starter motor
Washer motor
Pressure sensor
Temperature sensor
Level sensor
Starting heater
Cigarette lighter
Horn
Rheostat
Buzzer
Loudspeaker
T3009610
page 7
AC
page 8
BJ
page 10
BM
page 12
BZ
page 14
CE
page 16
CG
page 17
CH
page 17
CK
page 18
CN
page 18
EA
page 19
ED
page 19
EJ
page 20
EN
page 20
ER
EV
page 20
page 21
EX
page 21
FA
Horn .................................................................................................................................
page 21
GA
page 22
HA
page 23
HB
page 24
HC
page 25
HD
page 26
HE
page 26
HG
page 27
HH
page 27
HM
page 28
JA
Radio ...............................................................................................................................
page 28
KA
page 29
KE
page 30
KH
page 30
KH
page 31
LD
page 31
LE
page 32
LG
page 32
LK
page 33
MA
page 34
MF
page 35
MF
page 36
MG
page 37
MG
page 38
MH
page 39
MH
page 40
MV
Air-dump ..........................................................................................................................
page 41
NA
page 42
NA
page 43
NC
page 44
NF
Tachograph ......................................................................................................................
page 45
NZ
page 46
OA
PA
page 48
page 50
RA
Taillift ................................................................................................................................
page 50
XA
page 51
XD
page 52
ZA
page 54
ZB
page 56
ZB
page 58
ZD
page 60
ZD
page 61
T3017175
T3017176
T3017177
10
T3017178
11
T3015456
12
T3015457
13
T3015458
14
T3015459
15
16
T3017179
T3015461
17
T3013872
18
T3013873
19
T3013874
20
T3017180
21
T3013876
22
T3017181
23
24
T3017182
T3013879
25
T3017183
26
T3015464
27
28
T3017184
T3013883
29
T3015465
30
T3015466
31
T3013885
32
T3015467
33
T3015468
34
T3017185
35
T3017186
36
T3017187
37
T3017188
38
T3017189
39
T3017190
40
T3017191
41
42
T3017192
43
T3017193
T3015472
44
T3017194
45
46
T3017195
47
T3017196
48
T3017197
49
T3015473
50
T3017198
51
T3017199
52
53
T3017200
54
T3017201
55
T3017202
56
T3017203
57
T3017204
58
T3017205
59
T3017206
60
T3017207
61
page 63
page 64
page 88
page 89
1000
page 65
1006
page 69
1017
page 70
1018
page 72
1020
page 73
1030
page 78
1031
page 80
1035
page 83
1040
page 81
1057
page 84
1077
page 91
1435
page 87
1476
page 92
page 94
page 95
page 96
page 97
page 98
page 99
62
page 100
page 101
Illustrations LHD
Illustrations LHD
T3017211
63
Illustrations LHD
T3013904
64
Illustrations LHD
65
T3013905
Illustrations LHD
T3013906
66
Illustrations LHD
67
T3017212
68
Illustrations LHD
T3017213
Illustrations LHD
69
T3015480
Illustrations LHD
T3017214
70
Illustrations LHD
T3017215
71
Illustrations LHD
T3013910
72
Illustrations LHD
73
T3013911
74
Illustrations LHD
T3015774
Illustrations LHD
75
T3015775
76
Illustrations LHD
T3015481
Illustrations LHD
77
T3015482
Illustrations LHD
T3017216
78
Illustrations LHD
T3015483
79
80
Illustrations LHD
T3013915
Illustrations LHD
81
T3017217
82
Illustrations LHD
T3015484
Illustrations LHD
83
T3015487
84
Illustrations LHD
T3014312
Illustrations LHD
85
T3013918
86
Illustrations LHD
T3015485
Illustrations LHD
87
T3017218
88
Illustrations LHD
T3017219
Illustrations LHD
89
T3017220
90
Illustrations LHD
T3017221
Illustrations LHD
91
T3015491
Illustrations LHD
T3017222
92
Illustrations LHD
T3015493
93
94
Illustrations LHD
T3013921
Illustrations LHD
95
T3013922
96
Illustrations LHD
T3017223
Illustrations LHD
97
T3017224
98
Illustrations LHD
T3013925
Illustrations LHD
99
T3013928
100
Illustrations LHD
T3015494
Illustrations LHD
101
T3013927
page 103
page 104
page 88
page 89
1000
page 105
1006
page 109
1017
page 110
1018
page 112
1020
page 73
1030
page 78
1031
page 113
1035
page 83
1040
page 81
1057
page 84
1077
page 91
1435
page 87
1476
page 92
page 114
page 95
page 115
page 97
page 116
page 99
102
page 117
page 101
Illustrations RHD
Illustrations RHD
T3015770
103
Illustrations RHD
T3014431
104
Illustrations RHD
105
T3014432
Illustrations RHD
T3014433
106
Illustrations RHD
107
T3017225
108
Illustrations RHD
T3017226
Illustrations RHD
109
T3014436
Illustrations RHD
T3017227
110
Illustrations RHD
T3017228
111
Illustrations RHD
T3013910
112
Illustrations RHD
113
T3014441
114
Illustrations RHD
T3014446
Illustrations RHD
115
T3017229
116
Illustrations RHD
T3014450
Illustrations RHD
117
T3015776
T3009908
118
F2
(LG6)
(AA24)
(HA3)
(AC7)
F3
Airbag ..................................
(AA20)
(CN9)
F4
(KH8)(KH17)
(FA7)
F5
(ER5)
(EV6)
F6
(CK17)
(EX14)
F7
(NF9)(NZ3)
(CG6)
F8
(EX7)
(CE19)
F9
(CK9)
(CE22)
F10
Spotlight ...............................
(CH5)
(ER17)
F11
(CE64)
(CE24)
F12
F13
F14
Preheating, relay
radiopos. ............................
(AA8)
(CE58)
F15
(CE54)
(CE60)
F16
(CE56)
(KA21)
F17
(AA29)
(KA4)
F18
(BJ51)(BZ13)
(BJ23)(BZ8)
F19
(AC20)
(EA9)
F20
(BJ42)(BZ10)
(HA7)
(HE6)
F21
(CE26)
(CN13)
(NA59)
(GA27)
(CE41)
(GA18)
F23
(HM22)
F24
(XA38)
(HH5)
F22
F25
119
56X
(XA7)
(XA9)
(XA11)
(XA13)
(XA15)
Spare ...................................
(XA17)
56ABS
I
(OA22)
(OA31)
Spare ...................................
(OA36)
(OA16)
Spare ...................................
(OA39)
120
(XA20)
(XA22)
(XA24)
(XA26)
61Spare .............................
(XA28)
(XA30)
(CG5)
(EA8)
(CE55)
(CE48)
(CK8)
(CK15)
(CE19)
(CE26)
(AA28)
(CG12)
(HA7)
(LD4)(LE4)
(AC18)
(AA41)
(ER14)
121
Extra relays
Extra relays
303
(ED6)
304
(ED21)
308A
(BM62)
310
(CN1)
311
(CN23)
321
(GA24)
326
(XA3)
327
(HG4)
342
(ZD13)
343B
(HC36)
345
(LK4)
347
348
366D
(KA14)
366P
(KA31)
376
(BM50)(BM75)
381A
(LK34)
381B
(XD14)
3019
Relay, airsuspension
(MF39)(MG25)
(MH39)
(MF26)(MG13)
(MH26)
(MF37)(MG24)
(MH37)
(AC2)
3126
Relay, D+ short-circuit
(ZD35)
Relay, fan
(HD13)
3040
(HE6)
348B
Relay, fan
(HD14)
3067
(NC35)
356
(CE40)
3071
(KH10)
360
(LD4)(LE4)
3072
(KH16)
365D
(KA3)
3091
(BJ61)
3103
(HM12)
(KA20)
365P
122
Cable harness
Cable harness
Illustrations index LHD
1000
page 65
1006
page 69
1017
page 70
1018
page 72
1020
page 73
1030
page 78
1031
page 80
1035
page 83
1040
page 81
1057
page 84
1077
page 91
1435
page 87
1476
page 92
page 94
page 95
page 96
page 97
page 98
page 99
page 100
page 101
123
Cable harness
page 105
1006
page 109
1017
page 110
1018
page 112
1020
page 73
1030
page 78
1031
page 113
1035
page 83
1040
page 81
1057
page 84
1077
page 91
1435
page 87
1476
page 92
page 114
page 95
page 115
page 97
page 116
page 99
124
page 117
page 101
125
Cable harness
T3017230
126
Cable harness
127
T3017231
List of connectors
List of connectors
AA1
AA2
AA3
AA4
AA5
AA6
AA6
AA7
AA7
AA8
AA8
AA9
AA9
AA10
AA10
AA10
AA11
AA12
AA13
AA14
AA15
AA16
AA16
AA16
AA16
AA16
AB1
AB2
AB3
AB4
AB5
AB5
AB6
AB6
AB7
AB7
AB8
AB8
AB9
AB10
AB12
AB13
AB13
AB14
AB14
AB14
AB15
AB15
AB16
AB16
AB16
AC1
AC2
AC2
AC3
AC4
AC4
AC7
AC8
AC8
AC9
AC9
AC10
AC10
AC10
AC11
128
(AC4)
(AC27)
(AC33)
(AC39)
(AC49)
(BJ51)
(BZ13)
(BJ42)
(BZ10)
(BJ33)
(BZ14)
(BJ23)
(BZ8)
(BJ56)
(BZ15)
(ZA45)
(AA15)
(AA37)
(NA17)
(NA22)
(NA41)
(AC17)
(EA5)
(NA41)
(NZ54)
(ZA31)
(NZ54)
(AC17)
(EA5)
(AA13)
(NF13)
(NZ8)
(NF15)
(NZ10)
(NF16)
(NZ11)
(NF18)
(NZ13)
(XD5)
(BJ49)
(HA4)
(LD9)
(LE9)
(LD9)
(LE9)
(ZB64)
(LE19)
(LK18)
(LE19)
(LK18)
(ZB67)
(LG7)
(LG7)
(ZB4)
(LG5)
(LG5)
(ZB2)
(LK24)
(LK24)
(ZA52)
(LK17)
(LK34)
(LK17)
(LK34)
(ZA39)
(LK36)
AC12
AC12
AC13
AC14
AC15
AC16
AD1
AD2
AD2
AD3
AD4
AD5
AD6
AD7
AD8
AD9
AD10
AD10
AD10
AD11
AD11
AD11
AD12
AD12
AD13
AD14
AD14
AD14
AD15
AD15
AD15
AD16
AD16
AD16
ADR1
ADR1
ADR2
ADR3
AE1
AE2
AE3
AE4
AE5
AE6
AE7
AE7
AE8
AE9
AE10
AE10
AE11
AE11
AE12
AE12
AE13
AE13
AE14
AE14
AE15
AE15
AE16
AE16
AF1
AF1
AF1
AF1
(LK36)
(ZA41)
(AC3)
(AC7)
(AC7)
(AC9)
(HM22)
(HM22)
(ZA56)
(HM14)
(HM14)
(NA26)
(NA26)
(NA28)
(NA29)
(NA29)
(HB5)
(HB40)
(HC15)
(HB3)
(HB41)
(HC15)
(ZB32)
(ZD18)
(ZD19)
(HC2)
(ZA8)
(ZB49)
(NC27)
(NC37)
(ZA4)
(NC30)
(NC40)
(ZA4)
(ZB32)
(ZD17)
(ZD16)
(ZD19)
(OA34)
(OA35)
(OA26)
(OA27)
(OA37)
(OA38)
(OA37)
(ZA66)
(OA29)
(OA30)
(OA29)
(ZA65)
(MF8)
(MH8)
(MF8)
(MH8)
(MF11)
(MH11)
(MF12)
(MH12)
(MF13)
(MH13)
(AA4)
(ZB4)
(MF11)
(MG4)
(MH11)
(MV5)
AF2
AF2
AF2
AF3
AF3
AF3
AF3
AF4
AF4
AF4
AF4
AF4
AF5
AF6
AF7
AF8
AF9
AF10
AF11
AF14
AF14
AF15
AF15
AT1
AT2
AT3
AT4
AT4
AT8
AT9
AT10
AT11
AT12
AT13
AT14
AT15
AT16
BA1
BA2
BA2
BA2
BA2
BA2
BA2
BA2
BA2
BA2
BA3
BA4
BA5
BA6
BA7
BA8
BA9
BA10
BA11
BA11
BA11
BA12
BA12
BA13
BA15
BA15
BA16
BB1
BB2
(MF13)
(MG7)
(MH13)
(MF16)
(MG9)
(MH16)
(MV13)
(MF13)
(MG7)
(MH13)
(MV5)
(ZB10)
(NA30)
(NA29)
(AC21)
(AC22)
(AC23)
(BJ62)
(BZ71)
(LD6)
(LE5)
(LD6)
(LE5)
(LK4)
(LK8)
(LK10)
(LK4)
(ZA19)
(KH17)
(KH9)
(KH16)
(KH8)
(KH13)
(KH4)
(KH13)
(KH12)
(KH5)
(CE19)
(CE19)
(CE26)
(CG13)
(CK12)
(CN17)
(EA10)
(EA16)
(XD12)
(ZA30)
(CE26)
(EA10)
(CG13)
(CK9)
(CN17)
(CN18)
(XD7)
(XD16)
(NC30)
(NC40)
(ZA3)
(NC37)
(ZA2)
(EA16)
(LG18)
(ZB7)
(LG18)
(CK17)
(CE22)
BB3
BB4
BB5
BB6
BB7
BB8
BB9
BB10
BB11
BB12
BB12
BB13
BB13
BB14
BB14
BB15
BB16
BB16
BB1/2
BB1/3
BB1/4
BB1/5
BB2/2
BB2/3
BB2/4
BC1
BC1
BC2
BC2
BC3
BC3
BC4
BC4
BC5
BC6
BC7
BC7
BC8
BC9
BC10
BC11
BC12
BC13
BC14
BD2
BD2
BD2
BD3
BD3
BD3
BD4
BD4
BD4
BD5
BD6
BD8
BD8
BD8
BD9
BD11
BD12
BJ1
BJ1
BJ1
BJ1
BJ1
BJ2
BJ2
(CE24)
(CG17)
(CG19)
(CN6)
(XA19)
(XA24)
(XA32)
(EA13)
(CN8)
(OA68)
(XA28)
(CE40)
(ZA58)
(CE43)
(ZA60)
(LK38)
(LK38)
(ZA42)
(ZD28)
(ZD21)
(ZD22)
(ZD28)
(ZD24)
(ZD25)
(ZD2)
(MA21)
(MV16)
(MA16)
(MV20)
(MA14)
(MV22)
(MA5)
(MV22)
(OA45)
(OA46)
(OA45)
(ZA67)
(OA53)
(OA54)
(OA53)
(OA42)
(OA43)
(OA50)
(OA51)
(MF16)
(MG4)
(MH16)
(MF17)
(MG5)
(MH17)
(MF22)
(MG9)
(MH22)
(NZ35)
(NZ35)
(MF18)
(MG6)
(MH18)
(RA6)
(RA8)
(RA10)
(MF33)
(MF43)
(MG18)
(MH33)
(MH43)
(MF34)
(MF44)
List of connectors
BJ2
BJ2
BJ2
BJ3
BJ3
BJ4
BJ4
BJ5
BJ5
BJ5
BJ5
BJ5
BJ6
BJ6
BJ6
BJ6
BJ6
BJ7
BJ7
BJ7
BJ7
BJ7
BJ8
BJ8
BJ8
BJ8
BJ8
BJ8
BL10
CA1
CA2
CA3
CA4
CA5
CA6
CA6
CA7
CA8
CA9
CA10
CA10
CA11
CA12
CA13
CA14
CA14
CA15
CA16
CA16
CB1
CB2
CB3
CB4
CB5
CB6
CB7
CB8
CB9
CB10
CB11
CB11
CB12
CB12
CB13
CB14
CB15
CB16
CX1
(MG19)
(MH34)
(MH44)
(MF35)
(MH35)
(MF36)
(MH36)
(MF37)
(MF45)
(MG20)
(MH37)
(MH45)
(MF38)
(MF46)
(MG21)
(MH38)
(MH46)
(MF39)
(MF48)
(MG22)
(MH39)
(MH48)
(MF40)
(MF49)
(MG23)
(MH40)
(MH49)
(ZA57)
(ZA64)
(GA31)
(GA27)
(GA29)
(GA26)
(GA7)
(GA7)
(ZA9)
(FA7)
(FA7)
(GA12)
(GA12)
(ZA8)
(HA4)
(HA4)
(HG7)
(HG7)
(ZB77)
(HH5)
(HH2)
(ZA12)
(KA9)
(KA10)
(KA4)
(KA15)
(KA26)
(KA27)
(KA35)
(KA37)
(KA21)
(KA32)
(KA26)
(ZA46)
(KH8)
(ZA15)
(KH12)
(KH14)
(KH11)
(KH17)
(NZ22)
CX2
CX3
CX4
CX5
CY1
CY2
CY3
CY4
CY5
CY6
CY7
CY8
CY9
CY10
CY11
CY12
CY13
CY14
CY15
CY16
CY17
CY18
CY19
CY20
CY21
CY22
CY24
CY25
CY26
CY27
CY29
CY30
DL1
DL2
DL2
DM1
DM2
DM3
EB1
EB2
EB3
EB5
EB5
EB6
EB7
EB8
EC1
EC1
EC1
EC1
EC1
EC2
EC2
EC2
EC2
EC2
EC3
EC3
EC3
EC3
EC3
EC4
EC4
EC4
EC4
EC4
EM1
EM1
(NZ24)
(NZ18)
(NZ13)
(NZ16)
(NZ47)
(NZ48)
(NZ45)
(NZ53)
(NZ41)
(NZ45)
(NZ39)
(NZ38)
(NZ54)
(NZ36)
(NZ30)
(NZ35)
(NZ33)
(NZ32)
(NZ50)
(NZ51)
(NZ51)
(NZ15)
(NZ42)
(NZ39)
(NZ10)
(NZ32)
(NZ41)
(NZ44)
(NZ26)
(NZ20)
(NZ8)
(NZ29)
(LG18)
(LG18)
(ZB7)
(HH4)
(HH7)
(HH3)
(HB16)
(HB15)
(HB13)
(HB14)
(ZB62)
(HB11)
(HB10)
(HB8)
(HC34)
(HD6)
(MF16)
(MG4)
(MH16)
(HC18)
(HD12)
(MF17)
(MG5)
(MH17)
(HC12)
(HD12)
(MF18)
(MG6)
(MH18)
(HC13)
(MF22)
(MG9)
(MH22)
(ZA10)
(BJ28)
(BZ3)
129
EM2
EM2
EM3
EM3
EM4
EM4
EM5
EM5
EM6
EM6
EM7
EM7
EM8
EM9
EM8
EM9
EM10
EM10
EM10
EM11
EM12
EN1
EN1
EN1
EN2
EN3
EN4
EN5
EN6
EN6
EN7
EN7
FA1
FA2
FA3
FA4
FA5
FA6
FA7
FA8
FA9
FA11
FA11
FA13
FB1
FB2
FB4
FB5
FB6
FB7
FB8
FB9
FB9
FB10
FB11
FB12
FB13
FB14
FB15
FB16
FB17
FB18
FH1
FH2
FH2
HS1
HS2
HS2
130
(BJ34)
(BZ4)
(BJ36)
(BZ6)
(BJ30)
(BZ4)
(BJ31)
(BZ8)
(BJ51)
(BZ38)
(BJ42)
(BZ10)
(BJ33)
(BJ23)
(BZ14)
(BZ27)
(BJ56)
(BZ15)
(ZA45)
(BJ49)
(BJ62)
(AA37)
(ZD23)
(ZD33)
(AA15)
(HA4)
(NA41)
(HM14)
(HM14)
(ZB49)
(NA41)
(ZA34)
(AC54)
(AC56)
(AC57)
(AC60)
(AC59)
(AC62)
(AC63)
(AC64)
(AC25)
(MF6)
(MH6)
(CN5)
(AA16)
(EA2)
(AC6)
(NZ55)
(CK6)
(NZ44)
(FA8)
(ED19)
(ED4)
(AC47)
(AC47)
(AC42)
(AC43)
(AC44)
(EA11)
(AA14)
(AA12)
(EA13)
(LK38)
(LK38)
(ZA42)
(HE6)
(HE6)
(ZB73)
List of connectors
IC1
IC2
IC3
IC4
IC6
IC7
IC8
IC9
IC10
IC11
IC12
IC13
IC14
IC14
IC15
IC16
IC17
IC18
IC3/IV3
IC22/IV22
IC22/IV22
IC22/IV22
IV1
IV2
IV3
IV4
IV6
IV7
IV8
IV9
IV10
IV11
IV12
IV13
IV14
IV14
IV15
IV16
IV17
IV18
JC1
JC2
JC3
JC3
JC4
JC5
JC6
JC7
JC8
JC9
JC10
JC10
JC11
JC12
JC13
JC14
JC15
JC16
JC17
JC18
JC19
JC20
JC21
JC23
JC24
JV1
JV3
JV3
(AC58)
(AC37)
(CE52)
(GA13)
(AC9)
(AC5)
(CK10)
(EA2)
(NZ58)
(LK17)
(CE35)
(NZ17)
(OA17)
(OA72)
(AC28)
(AC32)
(AC60)
(AC38)
(MG12)
(MF27)
(MG13)
(MH27)
(AC57)
(AC37)
(CE51)
(GA13)
(AC10)
(AC4)
(CK9)
(EA1)
(NZ58)
(LK17)
(CE35)
(NZ17)
(OA16)
(OA73)
(AC28)
(AC32)
(AC60)
(AC37)
(AC37)
(AC53)
(MF6)
(MH6)
(AA17)
(EA2)
(AC6)
(NZ56)
(NZ43)
(FA4)
(ED18)
(ED3)
(AC48)
(AC47)
(AC41)
(AC42)
(AC43)
(EA10)
(EA13)
(AA14)
(AA12)
(AC34)
(AC52)
(AC55)
(AC36)
(AC38)
(MF7)
(MH7)
JV4
JV5
JV6
JV7
JV8
JV9
JV10
JV10
JV11
JV12
JV13
JV14
JV15
JV16
JV17
JV18
JV19
JV20
JV21
JV23
JV24
KA1
KA2
KA3
KA4
KA5
KA6
KA7
KA8
KA9
KA10
KA11
KA12
KA13
KA14
KA15
KA16
KB1
KB2
KB3
KB4
KB5
KB6
KB7
KB8
KB9
KB10
KB12
KB12
KB14
KB15
KB16
KC1
KC2
KC3
KC4
KC5
KC6
KC7
KC8
KC9
KC10
KC11
KC12
KC13
KC14
KC15
KC16
(AA16)
(EA1)
(AC7)
(NZ55)
(NZ44)
(FA3)
(ED19)
(ED4)
(AC47)
(AC48)
(AC42)
(AC43)
(AC44)
(EA11)
(EA14)
(AA13)
(AA11)
(AC34)
(AC51)
(AC54)
(AC35)
(CE9)
(CE12)
(CE14)
(CE17)
(CE9)
(EV9)
(CE14)
(CE17)
(CE19)
(XA30)
(AA26)
(CG13)
(AC15)
(CE37)
(MG4)
(MG6)
(CE21)
(CE22)
(CG6)
(CG8)
(AA24)
(AA26)
(CE37)
(CE37)
(CG12)
(CG5)
(CE29)
(ZB27)
(EX14)
(CG15)
(EX17)
(CE24)
(CE25)
(CE38)
(AC15)
(CK17)
(CK4)
(CK19)
(CK6)
(CK9)
(CK8)
(CK12)
(CE27)
(EX7)
(EX10)
(ER17)
(ER19)
KD1
KD2
KD3
KD4
KD5
KD6
KD7
KD8
KD9
KD10
KD11
KD11
KD12
KD12
KD13
KD15
KD16
KE1
KE2
KE3
KE3
KE3
KE4
KE5
KE5
KE5
KE6
KE7
KE8
KE9
KE10
KE11
KE12
KE13
KE14
KE15
KE16
KF1
KF2
KF3
KF4
KF5
KF6
KF7
KF8
KF9
KF10
KF11
KF12
KF13
KF14
KF14
KF15
KF15
KF16
KG1
KG1
KG2
KG3
KG3
KG4
KG5
KG6
KG7
KG8
KG9
KG10
KG11
(CE34)
(CE32)
(CE34)
(CE32)
(CE26)
(CN13)
(CN20)
(CN20)
(CH5)
(CE64)
(NF8)
(NZ2)
(NF9)
(NZ3)
(CE35)
(AC7)
(AC12)
(PA7)
(CE58)
(MF41)
(MG26)
(MH41)
(CE52)
(MF39)
(MG25)
(MH39)
(CE54)
(HG4)
(CE45)
(CE56)
(CE43)
(CE44)
(CE64)
(CE50)
(AA20)
(CE61)
(CE51)
(KA21)
(KA4)
(KA24)
(CE56)
(CE60)
(EA9)
(CE62)
(EA12)
(CE64)
(AA29)
(AA31)
(AA32)
(AA34)
(KH6)
(KH16)
(KH8)
(KH17)
(BJ51)
(BJ23)
(BZ8)
(XA35)
(BJ24)
(BZ9)
(XA38)
(AA7)
(HA7)
(AA8)
(HA4)
(AA23)
(AC18)
(EA5)
List of connectors
KG12
KG12
KG13
KG14
KG15
KG16
KH1
KH2
KH3
KH4
KH5
KH6
KH6
KH7
KH8
KH8
KH9
KH10
KH10
KH11
KH12
KH13
KH14
KH15
KH16
KJ1
KJ1
KJ2
KJ3
KJ4
KJ5
KJ6
KJ7
KJ8
KJ9
KJ10
KJ11
KJ12
KJ13
KJ14
KJ15
KJ16
KK1
KK2
KK3
KK4
KK5
KK6
KK7
KK8
LI1
LI2
LI2
LI2
LI2
LI2
LI3
LI4
LI5
LI6
LI7
LI7
LI7
LI7
LI8
LI9
LI10
LI11
(BJ42)
(BZ10)
(EA8)
(AC20)
(AA24)
(AA25)
(CE41)
(HE6)
(HH5)
(HE8)
(HH7)
(LD6)
(LE6)
(NA59)
(LD8)
(LE8)
(NA62)
(LD8)
(LE8)
(LG6)
(AA37)
(HA2)
(HA3)
(CN5)
(CN9)
(AA28)
(ZA18)
(GA21)
(GA27)
(EV3)
(XA28)
(EV6)
(FA3)
(GA23)
(FA7)
(GA18)
(HM22)
(ER12)
(ER4)
(ER7)
(ER8)
(ER14)
(CE42)
(CE41)
(CE38)
(CE37)
(CE42)
(CE41)
(CE38)
(CE37)
(CE32)
(CE32)
(CE58)
(CK4)
(CN13)
(ZA50)
(CE60)
(CE58)
(CN13)
(CE15)
(CE15)
(CE54)
(CN12)
(ZA42)
(CE56)
(CE54)
(CN12)
(PA10)
LI12
LI13
LI13
LI14
LI14
LI15
LI15
LI15
LI16
LX1
LX2
LX3
LX4
LX5
LX6
LX7
LX8
LX9
LX10
LX11
LX12
LX13
LX14
LX15
LX16
LX17
LX18
LX19
LX20
LX21
LX22
LY1
LY3
LY4
LY5
LY6
LY7
LY8
LY9
LY10
LY12
LY14
LY15
LY16
LY20
LY21
LY22
LY23
LY25
LY26
LY28
MB1
MB2
MB3
MB3
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
(PA11)
(PA13)
(ZB16)
(CG6)
(CH5)
(CG6)
(CH5)
(ZA38)
(CK4)
(NA8)
(NA17)
(NA19)
(NA33)
(NA36)
(NA35)
(NA32)
(NA37)
(NA10)
(NA30)
(NA9)
(NA4)
(NA23)
(NA15)
(NA49)
(NA34)
(NA8)
(NA9)
(NA3)
(NA4)
(NA31)
(NA52)
(NA45)
(NA48)
(NA51)
(NA55)
(NA54)
(NA41)
(NA19)
(NA29)
(NA52)
(NA28)
(NA24)
(NA20)
(NA22)
(NA43)
(NA25)
(NA6)
(NA46)
(NA26)
(NA26)
(NA30)
(LK27)
(LK28)
(LK29)
(ZA50)
(BM13)
(BM13)
(BM63)
(BM64)
(BM65)
(BM36)
(BM37)
(BM38)
(BM56)
(BM17)
(BM66)
(BM68)
(BM53)
131
MD14
MD15
MS
MS
NF1
NF1
NF1
NF1
NF1
NF1
NF1
NF1
NF2
NF2
NF2
NF2
NF2
NF2
NF3
NF3
NF3
NF3
NF3
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PA8
PA9
PA10
PA11
PA12
PA13
PA14
PA15
PA17
PA18
PA20
PA21
PA23
PA24
PA26
PA27
PA28
PA29
PA30
PB2
PB5
PB6
PB8
PB9
PB10
PB11
PB14
PB15
PB16
PB17
PB18
PB19
PB20
PB21
PB22
PB23
PB24
PB26
132
(BM59)
(BM59)
(AA4)
(ZB4)
(NA12)
(NA52)
(NA55)
(NA56)
(NA62)
(ZB8)
(ZB16)
(ZB22)
(NA12)
(NA52)
(NA62)
(ZB11)
(ZB16)
(ZB22)
(NA11)
(NA55)
(NA62)
(ZB9)
(ZB16)
(AC42)
(AC43)
(AC45)
(AC60)
(AC34)
(AC5)
(AC55)
(AC37)
(AC59)
(AC62)
(AC61)
(AC19)
(AC20)
(AC15)
(AC56)
(AC59)
(AC31)
(AC52)
(AC50)
(AC25)
(AC64)
(AC54)
(AC62)
(AC9)
(AC7)
(AC44)
(AC9)
(AC47)
(AC12)
(AC23)
(AC22)
(AC22)
(AC17)
(AC57)
(AC18)
(AC57)
(AC4)
(AC7)
(AC32)
(AC13)
(AC12)
(AC24)
(AC23)
(AC65)
(AC21)
List of connectors
PB27
PB28
PC1
PC2
PC4
PC5
PH1
PH1
PH2
PH2
PH3
PH3
PH4
PH4
PH5
PH5
PH6
PH6
PHA1
PHA4
PHA5
PHA6
PHA7
PHA8
PHA15
PK1
PK1
PK2
PK2
PM1
PM2
PM3
PT3
PT4
PW1
PW1
PW1
PW1
PW1
PW1
PW2
PW2
PW3
PW3
PW3
PW3
PW3
RF1
RF2
RF3
RF4
RF5
RF6
RF6
RF7
RF8
RF9
RF10
RF10
RF11
RF12
RF12
RF13
RF14
RF15
RF15
RF15
RF15
(AC15)
(AC25)
(AC48)
(AC40)
(AC29)
(AC32)
(HB61)
(HC30)
(HB59)
(HC32)
(HB48)
(HC34)
(HB46)
(HC29)
(HB54)
(HC37)
(HB45)
(HC37)
(HB42)
(HB54)
(HB41)
(HB40)
(HB46)
(HB45)
(HB48)
(LD8)
(LE8)
(LD8)
(LE8)
(HH11)
(HH13)
(HH10)
(AC42)
(AC50)
(HB26)
(NC30)
(NC40)
(ZA2)
(NC30)
(NC26)
(HB31)
(ZB60)
(NC21)
(NC37)
(ZA2)
(NC28)
(NC24)
(NF13)
(NF15)
(NF16)
(NF18)
(NF23)
(NF8)
(ZB35)
(NF16)
(NF19)
(NF12)
(NF8)
(ZD24)
(NZ32)
(XA37)
(ZB28)
(XA39)
(XA34)
(NA10)
(NF6)
(ZB8)
(ZB32)
RF15
RF16
RO1
RO2
RO3
RO4
RO5
RO6
RO7
RO8
RO9
RO10
RO10
RO10
RO11
RO11
RO11
RO12
RO12
RO12
RO13
RO13
RO13
RO14
RX1
RX2
RX4
RX5
RX7
RX10
RX11
RX13
RX15
RX18
RX20
RX21
RX22
RX25
RX26
RX27
RX28
S1
S2
S2
S3
S4
S6
S7
ST1
ST2
ST2
SW1
SW1
SW2
SW2
SW3
SW3
TP1
TP2
TP3
VA1
VA2
VA3
VA3
VA4
VA5
VA6
VA6
(ZD21)
(XA39)
(CE9)
(CE37)
(ED6)
(CE16)
(CE14)
(EN4)
(ER4)
(ER9)
(ER11)
(JA9)
(JA25)
(JA36)
(JA10)
(JA25)
(JA37)
(JA12)
(JA27)
(JA39)
(JA13)
(JA29)
(JA40)
(NF23)
(NC27)
(NC13)
(NC3)
(NC14)
(NC15)
(NC46)
(NC36)
(NC35)
(NC27)
(NC11)
(NC49)
(NC16)
(NC37)
(NC51)
(NC48)
(NC47)
(NC34)
(HA16)
(HA12)
(ZA12)
(HA3)
(HA4)
(HA6)
(HA8)
(OA22)
(OA18)
(ZA4)
(OA14)
(OA71)
(OA10)
(ZA2)
(OA3)
(OA79)
(RA6)
(RA8)
(RA10)
(OA45)
(OA46)
(OA45)
(ZA67)
(OA53)
(OA54)
(OA53)
(ZA64)
VMA1
VMA2
VMA3
VMA4
VMA5
VMA6
VMA7
VMA8
VMA9
VMA10
VMA11
VMA12
VMA12
VMA13
VMA13
VMA14
VMA15
VMA15
VMA16
VMA16
VMA16
VMB1
VMB2
VMB3
VMB4
VMB5
(BM20)
(BM58)
(BM8)
(BM51)
(BM23)
(BM60)
(BM69)
(BM67)
(BM7)
(BM6)
(BM70)
(BM4)
(ZA69)
(BM5)
(ZA71)
(BM26)
(BM52)
(BM77)
(BM52)
(BM77)
(ZA73)
(BM28)
(BM55)
(BM62)
(BM42)
(BM49)
List of connectors
VMB6
VMB8
VMB9
VMB10
VMB11
VMB12
VMB14
VMB15
VMB15
VMB16
VMB16
VMC1
VMC2
VMC3
VMC4
VMC5
VMC6
VMC7
VMC8
VMC9
VMC10
VMC11
VMC13
VMC14
VMD9
VMD10
(BM37)
(BM30)
(BM61)
(BM33)
(BM32)
(BM13)
(BM37)
(BM55)
(BM75)
(BM55)
(BM77)
(BM17)
(BM21)
(BM11)
(BM34)
(BM24)
(BM35)
(BM19)
(BM11)
(BM13)
(BM36)
(BM40)
(BM51)
(BM46)
(BM73)
(BM73)
VME14
VMF1
VMF2
VMF3
VMF4
VMF7
VMF8
VMF9
VMF10
VMF14
XA1
XA2
XA3
XA3
XB1
XB1
XB2
XB2
XB2
XB3
XB4
XB4
50
(ZA55)
(ZD21)
(ZD22)
(ZD25)
(ZD26)
(ZD27)
(ZD38)
(ZD33)
(ZD2)
(ZA55)
(XA32)
(XA34)
(XA36)
(ZB29)
(HE12)
(XA39)
(HE12)
(XA34)
(ZB73)
(XA39)
(XA37)
(ZB28)
(AA14)
133
List of components
List of components
24A
24A
24B
30
30 A
30 B
32
34
34
51
56 A
56 X
56 ABS
77
77
77
77
77
77
77
77
78
78
78
78
78
78
78
78
78
79
79
79
79
79
79
79 3
79 4
100
100
101
101
102
102
103
104
104
105
105
109
109
110
111 DD
111 DD
111 DP
111 DP
111 P
111 P
112
112
118
119
123
123
125
125
134
126
127
132
133
144
144
144
144
144
144 ADR
147
149
149
149
150
157
157
158
172
1105
1105
1107
1107A
1107A
1107B
1107B
1107C
1107C
1118
1122A
1122A
1122B
1122B
1123
1123
1123
1123
1132 D
1132 D
1132 P
1132 P
1134
1134
1135
1143
1143
1144
1149
1149
1149
1149 1
1149 1
1149 1
1149 2
1149 2
1149 SKATT
1150
1150
1152
1164
1165
200
200
205 D
205 D
205 P
205 P
207
207
207B
207B
209
209
211
216
216 A
217
217
218
218
223
223
223
228
228
228LH
228LH
238
238
239A
239B
239B
245
245
247
250
252
252
253A
253A
253B
2003
2003
2003
2007
2008
2011
2011
2018
2019
2019
2062
2062
2065LF
2065LF
2065LF
2065LF
2065LF
2065LR
2065LR
2065LR
2065LR2
2065RF
2065RF
List of components
2065RF
2065RF
2065RF
2065RR
2065RR
2065RR
2065RR2
301
302
303
303
304
304
305
306
307
308
308A
308A
308B
309 L
309 R
310
310
311
311
312
313
314A
314D
315 R
317
317
321
323
323
326
326
327
342
343
343 B
343 B
345
345
347
348
348 A
348 B
348 B
356
357
360
360
360A
360A
360B
360B
365 D
365 D
365 P
365 P
366 D
366 D
366 P
366 P
376
376
135
376
379
381A
381B
381B
399
3005
3018
3018
3019
3019
3019
3019 A
3019 A
3019 A
3019 B
3019 B
3019 B
3023
3023
3025 A
3025 B
3038
3040
3067
3067
3067
3067
3071
3071
3072
3072
3075
3079
3091
3091
3103
3103
3109
3126
401 L
401 L
401 R
401 R
402 L
402 R
403
403
404
404
405 L
405 L
405 R
405 R
406 L
406 L
406 R
406 R
408/409
408/409
408/409
410
410
411
411
412
412
413
136
List of components
413
414
414
415
415
416
416
416
417
417
417
420
420
421
421
422
422
423
423
426
426
427
427
428
428
429
434
434
434
434
434 C
434 C
434 D
434 D
434 P
434 P
436
436
437 C
437 C
437 L
437 L
437 R
437 R
440
440
451
451
452
452
462
462
463
463
469
469
470
470
4066L
4066L
4066R
4066R
500
501
504
508
510
511
547
5009
5010
5014
5032
5035
601
601
602
602
604
604
604
614A
614B
625
626
627
642
642
650
650
651
651
653
653
654
654
654
654
654
656
657
657
659A
659A
659B
659B
660
660
660
660
661 D
661 P
6013 LF
6013 LF
6013 LF
6013 LF
6013 LR
6013 LR
6013 RF
6013 RF
6013 RR
6013 RR
6022L
6022L
6022L
6022R
6022R
6022R
6024
6024
6024 A
6035 C
6035 C
6035 C
List of components
6035 LF
6035 LF
6052
6054
6054
6054
6054
6055
6056
6056
6056
6056
6058
6058
6058D
6058P
6071
6071
6079
6102
6109
701
701
701
701
701
702
702
702
702
702
702
702
702
753
753 A
753 A
756
756
757
759
759
7008
7009
7009
7009
7009
7052
7052
7052
7057 LF
7057 LR
7057 RF
7057 RR
7059
7065
7065 A
7069
7072
7072
7072 LF
7072 LF
7072 LR
7072 RR
7081
7082
137
7082
7083
7083
7084
7084
7092
7093
800
800
802 D
802 P
802 P
802 P
803A
803A
803B
803B
804
804
805
805
812 D
812 P
850
858
858
8010
8010
8016
8016
8017
8017
900
900
900
900
900
901 B
901 B
901 E
901 R
901 R
901 R
902 L
902 L
902 L
902 R
902 R
902 R
903
903
903
903
138
List of components
903
903
903
917
952
952
961
961
961
961
9006
9006
9006
9008
9008
9009
9009
9010
9010
9010
9012
9012
9026 F
9026 F
9028
9029
9031
9032
9035
9036
9038L
9038R
9042
9057
9057
9057
9058
9058
9070
9070
9070
9070
9072
9072
9073
9073
9073
9073
9074
9074
9081
9081
9093
Diode (LE10)
Diode (LE20)
Diode (LK20)
Aerial (AA35)
Magnetic clutch, air conditioning (HA4)
Magnetic clutch, air conditioning (ZB46)
Engine/cab heater (HB10)
Engine/cab heater (HB38)
Engine/cab heater (HC7)
Engine/cab heater (ZB60)
Glow plug, parking heater (HB28)
Glow plug, parking heater (HB60)
Glow plug, parking heater (ZB60)
Control unit, ABS (OA26)
Control unit, ABS (ZA62)
Control box, air suspension, rigids (MF33)
Control box, air suspension, rigids (MH33)
Control box, air suspension, tractors (MF43)
Control box, air suspension, tractors (MG18)
Control box, air suspension, tractors (MH43)
Current limiter (ZD10)
Current limiter (ZB32)
Socket, 12 V (EX14)
Socket, 12 V (ZB52)
Contact roller, air bag (KE5)
Termination resistor, comm. bus (AC30)
Injection valve (BZ18)
Ignition coil (BZ3)
Pressure regulator (BZ62)
Lambda sond (BZ33)
Detonator, belt tensioner (KE6)
Detonator, belt tensioner (KE10)
Diode module (ZD39)
Control unit, automatic transmission (BM4)
Control unit, automatic transmission (ZA69)
Control unit, automatic transmission (ZA71)
Control unit, el. throttle (LK25)
Control unit, el. throttle (ZA50)
Control unit, unit injector (BJ5)
Control unit, unit injector (BZ4)
Control unit, unit injector (ZA45)
Control unit, unit injector (ZA47)
Control unit, air bag (KE4)
Control unit, air bag (ZB54)
Control unit, air suspension (MF6)
Control unit, air suspension (MG4)
Control unit, air suspension (MH6)
Control unit, air suspension (ZA58)
Control unit, Vehicle ECU (AC3)
Control unit, Vehicle ECU (ZA50)
Control unit, electronic immobiliser (AA33)
Control unit, electronic immobiliser (ZB23)
Control unit, main circuit breaker (ZD10)
Abbreviations
Abbreviations
ABS ................
MD3060P5 ......
ADR ................
ADR adaption
MD3560P5 ......
A-RIDE ...........
PH-CAB ..........
AT545 .............
PH-ENGCA .....
BBOX-L ...........
PTO ................
RET-TMD .......
CNG ................
Retarder for
MD3060P5/MD3560P5
DRL ................
RF ...................
Right front
ECS ................
RHD ................
RHS ................
E-MEDIUM .....
RIGID ..............
H-MEDIUM .....
RR ..................
Right rear
SKAT ...............
KH ...................
SKMT ..............
KOBLAM .........
T600 ...............
6 speed gearbox
LF ...................
Left front
T700 ...............
6 speed gearbox
LH ...................
TO800 .............
LHD ................
TRACTOR ......
Semi-trailer truck
LHS .................
UADR ..............
LR ...................
Left rear
URETARD .......
Without retarder
LUF-B .............
L-MEDIUM ......
139
Blue
PU ..............
Purple
BN ..............
Brown
R ................
Red
GN .............
Green
SB ..............
Black
GR .............
Grey
VO ..............
Violet
I ..................
Ivory
W ...............
White
LBL ............
Light blue
Y ................
Yellow
LBN ............
Light brown
OR .............
Orange
P ................
Pink
140
Note: If a cable has two colours, this is written out like the
following example: Y/R = Yellow/Red.
Feedback
One of our objectives is that workshop personnel should have access to correct and
appropriate service manuals where it concerns fault tracing, repairs and maintenance
of Volvo vehicles.
In order to maintain the high standards of our literature, your opinions and experience
when using this manual would be greatly appreciated.
If you have any comments or suggestions, make a copy of this page, write down your
comments and send them to us, either via telefax or mailing directly to the address
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Concerns Service Manual:
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