ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: :

SHRIRAM EPC LIMITED 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-013 REV. 0 SYSTEM : STEAM LINE FROM TURBINE BLEED TO DEAERATOR

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

min

W.P. X D + (2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 2 3 PIPE PIPE PIPE 168.30 114.30 33.40 mm 7.11 6.02 3.38

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 200 200 200

ALLOWABLE STRESS @ DESIGN TEMPERATURE kg/cm2 1202.50 1202.50 1202.50

THICKNESS WITH 12.5% NEGATIVE TOLERANCE mm 6.22 5.27 2.96

tmin REQUIRED mm 1.03 0.94 0.81

SA 106 GR B SA 106 GR B SA 106 GR B

4.00 4.00 4.00

PREPARED BY

Page 1 of CHECKED BY 27

APPROVED BY

MITED S POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 2 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: SHRIRAM EPC LIMITED : 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-007 REV. 0 SYSTEM : MAIN STEAM LINE FROM BOILER TO TURBINE

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 2 3 4 5 PIPE PIPE PIPE PIPE PIPE 168.30 141.30 114.30 48.30 33.40 mm 10.97 9.53 8.56 5.08 3.38

MATERIAL

MAXIMUM DESIGN WORKING TEMPERAT PRESSURE URE kg/cm2(g) DEG. C 495 495 495 495 495

ALLOWABLE STRESS @ DESIGN TEMPERATURE kg/cm2 817.30 817.30 817.30 817.30 817.30

THICKNESS tmin WITH 12.5% NEGATIVE REQUIRED TOLERANCE mm 9.60 8.34 7.49 4.45 2.96 mm 8.04 6.87 5.70 2.84 2.20

SA 335 GR P11 SA 335 GR P11 SA 335 GR P11 SA 335 GR P11 SA 335 GR P11

74.00 74.00 74.00 74.00 74.00

PREPARED BY

Page 3 of 27 CHECKED BY

APPROVED BY

LIMITED SS POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 4 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: SHRIRAM EPC LIMITED : 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-008 REV. 0 SYSTEM : MAIN STEAM LINE TO PRDS & PRDS OUTLET TO AUXILLARY STEAM HEADER

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 2 PIPE PIPE 114.30 60.30 mm 6.02 5.54

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 340 495

ALLOWABLE THICKNESS tmin STRESS @ WITH 12.5% DESIGN NEGATIVE REQUIRED TEMPERATURE TOLERANCE kg/cm2 1202.50 817.30 mm 5.27 4.85 mm 1.46 3.36

SA 106 GR B SA 335 GR P11

15.00 74.00

PREPARED BY

Page 5 of 27 CHECKED BY

APPROVED BY

LIMITED SS POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 6 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: :

SHRIRAM EPC LIMITED 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-009 REV. 0 SYSTEM : STEAM LINE FROM AUXILIARY STEAM HEADER TO DEAERATOR

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 2 3 PIPE PIPE PIPE 219.10 168.30 88.90 mm 6.35 7.11 5.49

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 340 340 340

ALLOWABLE STRESS @ DESIGN TEMPERATURE kg/cm2 1202.50 1202.50 1202.50

THICKNESS tmin WITH 12.5% NEGATIVE REQUIRED TOLERANCE mm 5.56 6.22 4.80 mm 2.11 1.79 1.30

SA 106 GR B SA 106 GR B SA 106 GR B

15.00 15.00 15.00

PREPARED BY

Page 7 of 27 CHECKED BY

APPROVED BY

LIMITED SS POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 8 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: SHRIRAM EPC LIMITED : 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-020 REV. 0 SYSTEM : SPARY WATER LINE TO PRDS

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 2 PIPE PIPE 33.40 33.40 mm 4.55 4.55

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 130 130

ALLOWABLE THICKNESS tmin STRESS @ WITH 12.5% DESIGN NEGATIVE REQUIRED TEMPERATURE TOLERANCE kg/cm2 1202.50 1202.50 mm 3.98 3.98 mm 2.04 2.04

SA 106 GR B SA 335 GR P11

97.00 97.00

PREPARED BY

Page 9 of 27 CHECKED BY

APPROVED BY

LIMITED SS POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 10 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: SHRIRAM EPC LIMITED : 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-012 REV. 0 SYSTEM : AUXILIARY STEAM HEADER TO STEAM EJECTOR

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 PIPE 60.30 mm 3.91

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 340

ALLOWABLE THICKNESS tmin STRESS @ WITH 12.5% DESIGN NEGATIVE REQUIRED TEMPERATURE TOLERANCE kg/cm2 1202.50 mm 3.42 mm 1.12

SA 106 GR B

15.00

PREPARED BY

Page 11 of CHECKED BY27

APPROVED BY

LIMITED SS POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 12 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: SHRIRAM EPC LIMITED : 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-010 REV. 0 SYSTEM : AUXILIARY STEAM HEADER TO GLAND SEALLING LINE

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 PIPE 60.30 mm 3.91

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 340

ALLOWABLE THICKNESS tmin STRESS @ WITH 12.5% DESIGN NEGATIVE REQUIRED TEMPERATURE TOLERANCE kg/cm2 1202.50 mm 3.42 mm 1.12

SA 106 GR B

15.00

PREPARED BY

Page 13 of CHECKED BY27

APPROVED BY

LIMITED SS POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 14 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: SHRIRAM EPC LIMITED : 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-014 REV. 0 SYSTEM : TURBINE BLEED STEAM LINE TO LP HEATER

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 2 3 4 PIPE PIPE PIPE PIPE 273.10 219.10 114.30 33.40 mm 6.35 6.35 6.02 3.38

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 85 85 85 85

ALLOWABLE THICKNESS tmin STRESS @ WITH 12.5% DESIGN NEGATIVE REQUIRED TEMPERATURE TOLERANCE kg/cm2 1202.50 1202.50 1202.50 1202.50 mm 5.56 5.56 5.27 2.96 mm 0.86 0.84 0.80 0.76

SA 106 GR B SA 106 GR B SA 106 GR B SA 106 GR B

1.00 1.00 1.00 1.00

PREPARED BY

Page 15 of CHECKED BY27

APPROVED BY

IMITED S POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 16 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: SHRIRAM EPC LIMITED : 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-011 REV. 0 SYSTEM : GLAND LEAK OFF STEAM LINE FROM TURBINE TO DEAERATOR

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 2 3 PIPE PIPE PIPE 141.30 114.30 33.40 mm 6.55 6.02 3.38

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 373 373 373

ALLOWABLE THICKNESS tmin STRESS @ WITH 12.5% DESIGN NEGATIVE REQUIRED TEMPERATURE TOLERANCE kg/cm2 1084.60 1084.60 1084.60 mm 5.73 5.27 2.96 mm 1.01 0.96 0.81

SA 106 GR B SA 106 GR B SA 106 GR B

4.00 4.00 4.00

PREPARED BY

Page 17 of CHECKED BY27

APPROVED BY

LIMITED SS POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 18 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: :

SHRIRAM EPC LIMITED 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-029 REV. 0 SYSTEM : FEED WATER DISCHARGE HEADER

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 2 3 PIPE PIPE PIPE 114.30 33.40 88.90 mm 8.56 4.55 7.62

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 130 130 130

ALLOWABLE STRESS @ DESIGN TEMPERATURE kg/cm2 1202.50 1202.50 1202.50

THICKNESS tmin WITH 12.5% NEGATIVE REQUIRED TOLERANCE mm 7.49 3.98 6.67 mm 5.18 2.04 4.20

SA 106 GR B SA 106 GR B SA 106 GR B

97.00 97.00 97.00

PREPARED BY

Page 19 of CHECKED BY 27

APPROVED BY

Page 20 of 27

IMITED S POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 21 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: SHRIRAM EPC LIMITED : 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-027 REV. 0 SYSTEM : BOILER FEED PUMP DISCHARGE HEADER TO BOILER TERMINAL POINT

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 PIPE 88.90 mm 7.62

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 130

ALLOWABLE STRESS @ DESIGN TEMPERATURE kg/cm2 1202.50

THICKNESS WITH 12.5% NEGATIVE TOLERANCE mm 6.67

tmin REQUIRED mm 4.20

SA 106 GR B

97.00

PREPARED BY

Page 22 of CHECKED BY 27

APPROVED BY

Page 23 of 27

MITED S POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 24 of 27

ARK ENGINEERING & POWER CONSULTANTS PVT LTD

CUSTOMER SERVICE

: :

SHRIRAM EPC LIMITED 10 MW BIO-MASS POWER PLANT

REFERENCE DRG NO. : PC8001-00-02-026 REV. 0 SYSTEM : FEED WATER DISCHARGE PIPING FROM PUMPS TO DISCHAGE HEADER

PIPE THICKNESS CALCULATION : (I.B.R REG. NO. 350) (EQN. NO. 91)

W.P. =
WHERE, W.P f E D t
min

2 X f X E X (t-C) (D - t + C)

(OR)

W.P. X D
min =

(2 X f X E) + W.P.

= MAXIMUM WORKING PRESSURE IN kg/cm2 g = ALLOWABLE STRESS IN kg/ cm2 = EFFICIENCY FACTOR (1.0) = OUTSIDE DIAMETER OF THE PIPE = CALCULATED MINIMUM THICKNESS OF THE PIPE IN mm = 0.75 mm
0.75 1

OUTSIDE SELECTED DIAMETER PIPE SL NO DESCRIPTION OF PIPE THICKNESS mm 1 2 3 PIPE PIPE PIPE 114.30 33.40 73.00 mm 8.56 4.55 7.01

MATERIAL

MAXIMUM WORKING PRESSURE kg/cm2(g)

DESIGN TEMPERAT URE DEG. C 130 130 130

ALLOWABLE STRESS @ DESIGN TEMPERATURE kg/cm2 1202.50 1202.50 1202.50

THICKNESS tmin WITH 12.5% NEGATIVE REQUIRED TOLERANCE mm 7.49 3.98 6.13 mm 5.18 2.04 3.58

SA 106 GR B SA 106 GR B SA 106 GR B

97.00 97.00 97.00

PREPARED BY

Page 25 of CHECKED BY 27

APPROVED BY

Page 26 of 27

IMITED S POWER PLANT

REMARKS

PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT PROVIDED THICKNESS IS SUFFICIENT

APPROVED BY

Page 27 of 27