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460 V 60 HZ 3PHASE L1 L2 L3 INCOMING WIRE 4 AWG DISTRIBUTION BLOCK

TO BE REMOVED
ORANGE ORANGE YELLOW BROWN BROWN
14 AWG 14 AWG

TO BE REMOVED
YELLOW ORANGE YELLOW BROWN

10 AWG

10 AWG

SYSTEM FLA 88.75 AMPS

HV9000
OFF ON
14 AWG 14 AWG

HV9000

HV9000

16 AMP CONTROL POWER DISCONNECT

F11

F12

ATQR 1

150 VA TO BE REMOVED Transformer


14 AWG

ATQR 2
F13

14 AWG

GREEN

14 AWG

red

WHT

10 AWG
3/4 Inch Conduit

10 AWG
3/4 Inch Conduit

10 AWG
3/4 Inch Conduit

T1

T3

T3

T1

T3

T2

T1

T2

T2

102

200
20 HP

20 HP

20 HP

VFD

Pump 1
MOTOR FLA 27 2

VFD

Pump 2
MOTOR FLA 27

Pump 3
MOTOR FLA 27

VFD

The information, data and design contained in this drawing are proprietory information of Tigerflow System Incorporated. Wire sizes shown are required to be used. Disclosure or use without the written permission of Tigerflow Systems, Inc. is prohibited. Note: Conduit sizes shown are minimum required. Larger sizes may be substituted. Wire sizes show are required to be used. Use 90 degree C wire for motor wire runs. Include tag reading * motor wire to be no less than 90 Deg C rated. Control interface wiring ' Include tag reading *Torque screws to 6-14 LB-in, use copper wire only.

1. Remove 10 AWG power wire between control panel distribution block and pump VFDs. 2. Remove seal-tite connected to VFDs. 3. Remove 14 AWG wire between distribution block and control power disconnect. 4. Remove distribution block. 5. Remove 150 VA Transformer. 6. Install single fuse block for fuse F13 (ATQR 2)

JOB NAME: OHIO STATE UNIV. JOB #:


221891 P1-P2-P3 HOT

TITLE:
Line Diagram

7. Connect 14 AWG wire #102 between bottom left disconnect terminal to top of fuse F13. 8. Connect 14 AWG wire #102 between bottom of fuse F13 and main terminal strip #102. 9. Connect 14 AWG white wire between bottom right termination to main teminal strip #200. 10. Suggest removing power conduit between control enclosure and VFD and sealing holes. 11. Route power to controls and VFDs. DRAWN BY: MARION GIBEAU DATE DRAWN: 10/9/03 2 1 OF 7 REVISION#: SHEET #:

DIAGRAM #:
1

Engineered Systems to the World

TIGERFLOW

TM

120 V 60 HZ 1 PHASE PROVIDED BY OTHERS

460 V 60 HZ 3 PHASE PROVIDED BY OTHERS L1 L2 L3

460 V 60 HZ 3 PHASE PROVIDED BY OTHERS L1 L2 L3

460 V 60 HZ 3 PHASE PROVIDED BY OTHERS L1 L2 L3

16 AMP CONTROL POWER DISCONNECT


14 AWG 14 AWG

OFF ON

HV9000

HV9000

HV9000

ATQR 2

14 AWG

F13

NEW SINGLE FUSE BLOCK

102

200

14 AWG

red

WHT

10 AWG T3 T2
20 HP

10 AWG T3 T2 T1 T3 T2 T1
3/4 Inch Conduit 20 HP 20 HP

10 AWG
3/4 Inch Conduit

T1
The information, data and design contained in this drawing are proprietory information of Tigerflow System Incorporated. Disclosure or use without the written permission of Tigerflow Systems, Inc. is prohibited. Note: Conduit sizes shown are minimum required. Larger sizes may be substituted. Wire sizes show are required to be used. Use 90 degree C wire for motor wire runs. Include tag reading * motor wire to be no less than 90 Deg C rated. Control interface wiring ' Include tag reading *Torque screws to 6-14 LB-in, use copper wire only.

3/4 Inch Conduit

Pump 1
MOTOR FLA 27

VFD

VFD

Pump 2
MOTOR FLA 27

Pump 3
MOTOR FLA 27

VFD

JOB NAME: OHIO STATE UNIV. JOB #:


221891 P1-P2-P3 HOT

TITLE:
Line Diagram- Individual Feeds

DRAWN BY: DATE DRAWN: REVISION#: SHEET #:

MARION GIBEAU 10/9/03 2 1A OF 7

DIAGRAM #:
1A

Engineered Systems to the World

TIGERFLOW

TM

1
102

2
200 102

120 Vac 18 AWG RED TYP

120 Vac 18 AWG RED TYP

200

18 AWG WT.TYP

18 AWG WT.TYP

POWER LIGHT

L1 102 NC +V -V 12VDC OUTPUT 7.5w


POWER SUPPLY

TIGER'S EYE P104


SUP

P104-02 121 200 200 COIL SUPPRESSOR ALARM HORN CUSTOMER USE RELAY

12 VOLT DC FOR USE WITH TIGEREYE'S CONTROLLER

P104-01

HRN R1

120VAC INPUT

TIGER'S EYE FLOAT


102 129

N GRN

P102 P102-15 P102-16 200

OPTIONAL FLOAT SWITCH

102
F14

103
1 AMP AGC-GLASS

18WHT

200

BY OTHERS FLOW SWITCH


102 128

P102-13 P102-14 P102-11

OPTIONAL FLOW SWITCH

BY OTHERS -V NC +V 24VDC OUTPUT 7.5W


POWER SUPPLY

120VAC INPUT

24 VOLT DC FOR USE WITH DIFFERENTIAL PRESSURE TRANSMITTERS


102

REMOTE SYSTEM ENABLE 126

P102-12

N GRN

P102-09 P102-10 P102-07 P102-08


200

REMOTE ENABLE CONTACT

BY OTHERS 102
F16

105
1 AMP AGC-GLASS

200 18WHT
DPS3 102

124

P102-05 P102-06 200

PUMP #3 DIFF PRESS. SW

BY OTHERS
DPS2 102 123

P102-03 P102-04 200

BY OTHERS
102 DPS1 122

PUMP #2 DIFF PRESS. SW

P102-01 P102-02 200

BY OTHERS

PUMP #1 DIFF PRESS. SW

JOB NAME: OHIO STATE UNIV. JOB #:


221891 P1-P2-P3 HOT

TITLE:
Motor Controls

DRAWN BY: DATE DRAWN: Engineered Systems to the World


TM

MARION GIBEAU 11/5/2002 1 2 OF 7

DIAGRAM #:
2

TIGERFLOW

REVISION#: SHEET #:

3
12 Vdc

GND

202

202

F15

201

FLOW FILTER BOARD 300 +15 O2

18 BLU

1 AMP AGC-GLASS

18 WHT /BLU -V NC +V 12VDC OUTPUT

WHT

7.5W POWER SUPPLY 120VAC INPUT N GRN L

WHT

BLU

BLK

BLK

202

300

207

206

205

O1

I1

202

300

207

206

205

TIGER'S EYE P1 P1-10

300 BLK

TIGER'S EYE P5 P5-01 +5Vdc OUTPUT MAX 50 MA +12Vdc INPUT MAX 50 MA GRN
S

207 RED

P1-09

P5-02

202

P5-3

A
DATA INDUSTRIAL FLOW SENSOR

NOTE: Field installed By Others

JOB NAME: OHIO STATE UNIV. JOB #:


221891 P1-P2-P3 HOT

TITLE:
Analog Schematic

DRAWN BY: DATE DRAWN: Engineered Systems to the World


TM

MARION GIBEAU 11/5/2002 1 3 OF 7

DIAGRAM #:
3

TIGERFLOW

REVISION#: SHEET #:

TIGER'S EYE
P103
P103-01

TERMINALS IN VFD'S
230wht 230 6 PUMP # 1

TIGER'S EYE
P2
P2-01

TERMINALS IN CONTROL PANEL


251 blk 251 300

TERMINALS IN VFD'S

2 3

SPEED OUTPUT TO VFD-1 ANALOG OUTPUT

P103-02

231blk

START/STOP SIGNAL 231 8

P103-04

232wht

232

6 PUMP # 2 START/STOP SIGNAL

P2-02

252 blk

252 300

2 3

SPEED OUTPUT TO VFD-2 ANALOG OUTPUT

P103-05

233blk

233

P2-03

P103-07

234wht

P2-04

253 blk

253 300

2 3

SPEED OUTPUT TO VFD-3 ANALOG OUTPUT

234

6 PUMP # 3 START/STOP SIGNAL


P2-05

P103-08

235blk

235

8
P6-06

PUMP #1 ON OFF
18 blu 18 blu

PUMP #1 EMERGENCY OVERRIDE SWITCH

11

13

17

TERMINALS IN VFD

240

241 18

TERMINALS IN CONTROL PANEL


261 261 blk

TIGER'S EYE
P104
P104-09

SPEED INPUT FROM VFD-1

VFD1 SPEED OUTPUT TO CONTROLLER


6 16
TERM IN DRIVE 1

19

300 262 blk

18 19

262 300

P104-10

SPEED INPUT FROM VFD-2

4-20MA USE 2 500 OHM RES. IN PARALLEL


PUMP #3 ON OFF
18 blu 18 blu

PUMP #2 ON OFF
18 blu 18 blu

18 19 PUMP #2 EMERGENCY OVERRIDE SWITCH

263 300

263blk

P104-07

SPEED INPUT FROM VFD-3

242

243

PUMP #2 EMERGENCY OVERRIDE SWITCH

244

245

TO P3-11

P104-11

16
TERM IN DRIVE 2

6
TERM IN DRIVE 2

16

JOB NAME: OHIO STATE UNIV. JOB #:


221891 P1-P2-P3 HOT

TITLE:
Contoller Layout

DRAWN BY: DATE DRAWN: Engineered Systems to the World


TM

MARION GIBEAU 11/5/2002 1 4 OF 7

DIAGRAM #:
4

TIGERFLOW

REVISION#: SHEET #:

300

18BLUTYP

302

302

F26

301

18WHTTYP

1 AMP AGC-GLASS

-V

NC +V 24VDC OUTPUT

7.5W POWER SUPPLY 120VAC INPUT N GRN L


24 VOLT DC POWER SUPPLY PS2 FOR USE WITH DIFFERENTIAL PRESSURE TRANSMITTER TIGER'S EYE BOARD 1 P3 302
302

TT-1 TT-2

311

311 blk 250

P3-01

TEMPERATURE TRANSMITTER #1 TEMPERATURE TRANSMITTER #2

302

302

312

312 blk 250

P3-02

P3-03

302

302

TT-3 TT-4

313

313 blk 250

P3-04

TRANSMITTER #3
P3-05

302

302

314

314blk 250

TEMPERATURE TRANSMITTER #4 OPTIONAL

P3-06

302

302

TT-5

315

315 blk 250

P3-07

TEMPERATURE TRANSMITTER #5 OPTIONAL

P3-08

P3-09 P3-10 P3-11 P3-12

JOB NAME: OHIO STATE UNIV. JOB #:


221891 P1-P2-P3 HOT

TITLE:
Contoller Layout

DRAWN BY: DATE DRAWN: Engineered Systems to the World


TM

MARION GIBEAU 11/5/2002 1 5 OF 7

DIAGRAM #:
5

TIGERFLOW

REVISION#: SHEET #:

CUSTOMER DRIVE CONNECTIONS


TIGERFLOW TERMINAL DRIVE TERMINAL

TEMPERATURE TRANSMITTER CONNECTION


PUMP #1 STOP/START SIGNAL 251 6 SPEED OUTPUT VFD 1 ANALOG OUTPUT 302 302 302 302 302 PUMP #3 STOP/START SIGNAL 253 2 SPEED OUTPUT VFD 3 ANALOG OUTPUT 300 261 3 18 TT-1 TT-2 TT-3 TT-4 TT-5 311 312 313 314 315

230 231 232 233 234 235 240

6 8 6 8 6

300 252

11 2

PUMP #2 STOP/START SIGNAL

SPEED OUTPUT VFD 2 ANALOG OUTPUT

300

8 6

241

16

PUMP #1 EMERGENCY OVERRIDE SWITCH

SPEED INPUT FROM VFD 1

DIFF. PRESS SWITCH CONNECTION


102 DPS-1 122

300 262 PUMP #2 EMERGENCY OVERRIDE SWITCH

19 18 SPEED INPUT FROM VFD 2 19

242

243 244

16 6

300

102

DPS-2

123

PUMP #3 EMERGENCY OVERRIDE SWITCH

263

18 SPEED INPUT FROM VFD 3 19

102

DPS-3

124

245

16

300

JOB NAME: OHIO STATE UNIV. JOB #:


221891 P1-P2-P3 HOT

TITLE:
Contoller Layout

DRAWN BY: DATE DRAWN: Engineered Systems to the World


TM

MARION GIBEAU 11/5/2002 1 6 OF 7

DIAGRAM #:
6

TIGERFLOW

REVISION#: SHEET #:

JOB #: CUSTOMER FIELD CONNECTIONS


RI-1 130
(OPTIONAL INPUTS) FLOAT FLOW 200 129 200 128

JOB NAME: OHIO STATE UNIV.

ALARM OUTPUTS

#6

P102

INPUTS

#5 #4 #3 #2

P104

P103

ALARM OUTPUTS

Moved VFD feedback wiring from P102 to P3

DATE DRAWN:

DESCRIPTION

#6

P102

INPUTS

#5 #4 #3 #2 #1

P104

ALARM OUTPUTS

ALARM OUTPUTS

MARION GIBEAU

7 OF 7

11/5/2002

P103

221891

TIGER'S EYE MARK VI

YEL

YEL

131

RI-2 132
INPUT#7 INPUT#6 INPUT#5 INPUT#4 INPUT#3 INPUT#2 INPUT#1
YEL YEL

B2
P104
ALARM OUTPUTS INPUT#8

133

200 129 200 128 200 127 200 126 200 125 200 124

P1-P2-P3 HOT
162
SYSTEM ENABLE 200 126

YEL

YEL

163

LOW SYSTEM

164
PUMP 3 FAIL PUMP 2 FAIL 200 123 200 122 200 122 200 123 200 124

YEL

YEL

165

HIGH SYSTEM

1 121 HORN COIL 2 102 102 3 MOVE 263 TO P3-8 4 MOVE 262 TO P3-10 5 MOVE 261 TO P3-11 6 263 7 263 SPEED INPUT VFD-3 8 261 261 SPEED INPUT VFD-1 9 10 262 262 SPEED INPUT VFD-2 11 BLK BLK TO P3-11 12 REMOVE JUMPER

P102 P103
PUMP START OUTPUTS

TO P3-11
230 231 230 231 232 233 232 233 234 235 232 233
+18-24VDC INPUT

PUMP #1

TITLE:
102 126
YEL YEL

SYSTEM ENABLE

PUMP 1 FAIL

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PUMP #2

FLOW SENSOR
207 300 SHD BLK AIRED AI+

1 2 3 4 5 6 7 8

DIAGRAM #:
Contoller Layout
150 152 154
YEL YEL YEL YEL YEL YEL

PUMP #3

P101

GROUND +5VDC OUT

7
151 153 155

1 2 3

B1
P1 FAIL P2 FAIL P3 FAIL
GND TX RD SHIELD SHIELD GND TX+ RX+ RXRX-

HSC PULSE USER DEF#1 USER DEF#2

6 5 4 3 2 1

RS232/ RS485

P7

P1

COUNTER#1 COUNTER#2 COUNTER#3

1 2 3 4 5 6 7 8 9 10 11 12

205 206

205 206

FLOW SENSOR

4 3 2 1
YEL YEL

RS232

P6

ANALOG OUTPUT#1 ANALOG OUTPUT#2

251 252

251 SPEED VFD1 252 SPEED VFD2

P2

180 182 184 186 188


YEL YEL YEL YEL YEL YEL YEL YEL

181 183 185 187 189

ZONE 1 FAIL ZONE 2 FAIL ZONE 3 FAIL

ANALOG OUTPUT#3 ANALOG OUTPUT#4

1 2 3 4 5 6

253

253

SPEED VFD3

ANALOG INPUT#1 ANALOG INPUT#2 ANALOG INPUT#3 ANALOG INPUT#4

311 312 300 313 314

311 TT #1 312 TT #2 300 313 TT #3 314 TT #4

P3
ZONE 4 FAIL ZONE 5 FAIL
POWER SUPPLY 202 300 202 300

315
ANALOG INPUT#5 ANALOG INPUT#6 ANALOG INPUT#7 ANALOG INPUT#8

263 262 261

315 TT #5 263 SPEED INPUT VFD-3 262 SPEED INPUT VFD-2 261 SPEED INPUT VFD-1
+10-15VDC INPUT +5VDC OUTPUT GROUND

3 2 1

P5

1 2 3 4 5 6 7 8 9 10 11 12

Engineered Systems to the World

TIGERFLOW
TM

B3
#8 #7

162 163 164 165

LOW SYSTEM HIGH SYSTEM

1 2 3 4 5 6 7 8 9 10 11 12

150 151 152 153


#1

PUMP #1 FAIL PUMP #2 FAIL

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

154 155

PUMP #3 FAIL

REV

1 2 3 4 5 6 7 8 9 10 11 12

B4
#8 #7

SHEET #:

REVISION#: 1

DRAWN BY:

1 2 3 4 5 6 7 8 9 10 11 12

188 189

ZONE5 FAIL

180 181 182 183 184 185

ZONE 1 FAIL ZONE2 FAIL ZONE 3 FAIL

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

7/12/2004
DATE BY

1 2 3 4 5 6 7 8 9 10 11 12

186 187

ZONE 4 FAIL

GPL