Parts List FR590

SERVICE MANUAL / PARTS LIST
DIGITAL MINILAB
FRONTIER 590
SCANNER/IMAGE PROCESSOR
SP-3000
LASER PRINTER/PAPER PROCESSOR
LP5900
Principle of Operation Servicing and Electrical Circuit Diagram
SUPPLEMENT
PP3-C1069E
INTRODUCTION
This Servicing Manual outlines the maintenance and servicing procedures for the Fujilm Digital Minilab FRONTIER 590. For the service information not described in this manual, refer to the following Service Manuals. FRONTIER 570 (SP-3000/LP5700) Principle of Operation (System Disk Ver.1.7 or later) Ref.No.PP3-C1052E FRONTIER 570 (SP-3000/LP5700) Servicing and Electrical Circuit Diagram (System Disk Ver.1.7 or later)Ref.No.PP3-C1053E FRONTIER 550/570 (SP-3000/LP5500/LP5700) Installation Manual (System Disk Ver.1.7 or later) Ref. No. PP3-A1301E This manual is a professional publication provided for qualied service personnel or persons fully trained in equipment service procedures. All other personnel and operators are restricted from servicing the FRONTIER 590. When maintenance service is needed, be sure to contact qualied service personnel.
Precautions Generally Applying to All Serving Operations ! WARNING When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution board are both set to the OFF position. If the main power is left ON, electricity will ow as far as the power switch and power supply section, and this can cause electric shocks and/or short-circuiting. If the power is left on, there is also the possibility for the machine to be accidentally activated causing damage to the machine and/or bodily injury. ! CAUTION The light source section and dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing with servicing procedures. Wear gloves when handling the optical system parts to keep the parts free from ngerprints. When mounting machine parts, take care not to sandwich any of the wires. Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are connected to the connectors, harness ends or parts bearing the corresponding symbols. The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the catch rst; when connecting, make sure the catch engages (locks).
Service Manual Regulations 1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM). 2. Manual usage is restricted to FUJIFILM equipment related technical and service personnel. 3. This manual contains exclusive information relating to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is prohibited. 4. FUJIFILMs prior consent is required in regard to the following. K Manual copying in whole or in part. K Disclosure of manual contents to unauthorized personnel. K Manual uses for purposes other than technical service.
CONTENTS
1. SAFETY ......................................................................................................................................... 5
1.1 Dryer Section Caution Label................................................................................................... 5
2.
MAIN SPECIFICATIONS ......................................................................................................... 6

2.1 2.2 Laser Printer/Paper Processor (LP5900) ............................................................................... 6 Dimensions and Weight.......................................................................................................... 7 2.2.1 Laser Printer/Paper Processor (LP5900) ..................................................................... 7 2.3 Installation Space ................................................................................................................... 8 2.4 Maintenance Schedule ........................................................................................................... 9 2.5 Regular Maintenance and Inspection Table ......................................................................... 10
3. 4.
ERROR MESSAGE ................................................................................................................. 12 MAINTENANCE MENU .......................................................................................................... 43

4.1 Printer Adjustment/Maintenance (05) ................................................................................... 43 4.1.1 Printer Input Check (0525) ......................................................................................... 43 4.1.2 Printer I/O Check (0540) ............................................................................................ 44
5.
DISTRIBUTION SECTION ..................................................................................................... 45

5.1 Outline .................................................................................................................................. 45 5.1.1 Unit Identification........................................................................................................ 45 5.1.2 Parts Location ............................................................................................................ 46 5.2 Operation Sequences........................................................................................................... 50 5.2.1 Sensors and Motors ................................................................................................... 50 5.2.2 Nip OFF/ON Operation of No. 16 Roller..................................................................... 52 5.2.3 Distribution Processing............................................................................................... 53 5.3 Distribution Entrance Unit Parts Replacement ..................................................................... 54 5.3.1 Printer Right Inner Cover Removal/Reinstallation...................................................... 54 5.3.2 Drive Gear Disengagement........................................................................................ 55 5.3.3 Distribution Entrance Unit Removal/Reinstallation..................................................... 56 5.4 Distribution Unit Parts Replacement..................................................................................... 57 5.4.1 Distribution Unit Removal/Reinstallation .................................................................... 57 5.4.2 Nip Release Motor Bracket Removal/Reinstallation................................................... 58 5.4.3 Nip Release Motor 5 (M657) Replacement ................................................................ 58 5.4.4 Nip Release Drive Gear/Belt Replacement ................................................................ 60 5.4.5 Nip Release Home Position Sensor (Front: D662/Rear: D663) Replacement ........... 62 5.4.6 Nip Roller Replacement ............................................................................................. 63 5.4.7 Distribution Home Position Sensor (D661) Replacement .......................................... 64 5.4.8 Nip Release Start Sensor (Front : D658P / Rear : D659P) Replacement .................. 65 5.4.9 Nip Release Start Sensor LED (Front : D658L / Rear : D659L) Replacement........... 66 5.4.10 Nip Release Home Position Sensor for M657 (D657) Replacement.......................... 67 5.4.11 Distribution Roller Replacement................................................................................. 68 5.4.12 Pipe Slider Replacement............................................................................................ 72
6.
DRYER SECTION .................................................................................................................... 74

6.1 6.2 Outline .................................................................................................................................. 74 Dryer Entrance Squeegee Rack Parts Replacement ........................................................... 75 6.2.1 Upper Roller Section Removal/Reinstallation ............................................................ 75
6.2.2 Upper Section Roller Replacement ............................................................................ 76 6.2.3 Lower Section Roller Replacement ............................................................................ 77 6.3 Dryer Belt Unit Parts Replacement....................................................................................... 78 6.3.1 Dryer Rack Section Rollers and Mesh Belts Replacement ........................................ 78 6.4 Dryer Rack Parts Replacement ............................................................................................ 80 6.4.1 Front Bearing Housing Disassembly/Reassembly ..................................................... 80 6.4.2 Rear Bearing Housing Disassembly/Reassembly...................................................... 81 6.5 Dryer Rack Maintenance ...................................................................................................... 82 6.5.1 Cleaning the Dryer Rack Mesh Belt ........................................................................... 82
7. 8.
ELECTRICAL SECTION ....................................................................................................... 83

7.1 Parts Location....................................................................................................................... 83
ELECTRICAL CIRCUIT DIAGRAMS ................................................................................. 84

8.1 8.2 8.3 Printer I/O Parts Diagram ..................................................................................................... 84 JND23 Circuit Board Wiring Diagram ................................................................................... 89 PDA26 Circuit Board Wiring Diagram................................................................................... 91
9.
PARTS LIST .............................................................................................................................. 93
1. SAFETY
1.1 Dryer Section Caution Label
CAUTION
HOT
G2-002
2. MAIN SPECIFICATIONS
2.1
Type Exposure system Scanning speed Paper transport system Magazine
Laser Printer/Paper Processor (LP5900)

Item Specications Floor-type, normal-light operation (laser printer, processor, cutter, sorter in one unit). Scanning exposure system using RGB lasers. Pixel density: 300dpi, Sub-scanning luster density: 600dpi Sub-scanning speed: 100 mm/sec. Full-auto sheet paper transport system Two switchable paper magazines Paper width: 8.9 to 15.2 cm, length: 186 m Paper width: 16.5 to 30.5 cm, length: 90 m 8.9, 9.5, 10.2, 11.4, 11.7, 12.0, 12.7, 13.0, 15.2, 16.5, 17.8, 20.3, 21.0, 21.6, 24.0, 25.4, 27.9, 29.7, 30.5 cm FUJICOLOR paper (silver-halide). 89 82.5 mm to 305 457 mm Two 40-character lines Time and date of photograph in black characters in lower right-hand corner of prints from Advanced Photo System (IX240) cartridge lm. Color index print and normal prints can be printed from Advanced Photo System/135 (negative, positive, black and white) lm. Semi-automatic calibration by AD300 densitometer 16 2 lines, LCD display with 8 keys Software-controlled counting system Two-line sheet transport system Type 2 42.5 mm/sec. 30.5 mm/sec. 82 sec. 116 sec. Approx. 2,400 prints/hr. (4R) Approx. 1,610 prints/hr. (4R)
Paper width Paper Print size Back printing Front printing Index print Print condition setup Operation panel Counter Processing system Processing speed
Type 1 Type 2 Processing time (Dry-to-dry) Type 1 Type 2 Processing capacity Type 1 Processing chemicals Rack washing Waste solution tank Sorter Power requirements
New chemical system CP-49E Auto-washing No.2/No.3 crossover racks, dryer entrance rack 11.2 L 1 SU2400AY, Sorting capacity: 24 orders of C/H/P-mixed format prints AC200-240V (50/60Hz) Single-phase 25A, Three-phase three-wire and four-wire 17A, Approx. 4.8 KVA SU1400AY sorter 1,515(W) 820(D) 1,325(H) mm/ 59.65(W) 32.28(D) 52.17(H) in. *1)
Dimensions SU2400AY sorter
1,965(W) 850(D) 1,360(H) mm/ 77.36(W) 33.46(D) 53.54(H) in. *1): Solution-lled 520 kg (1,146 lbs) 470 kg (1,036 lbs) 554 kg (1,221 lbs) 504 kg (1,111 lbs)
SU1400AY sorter Without solutions Weight Solution-lled SU2400AY sorter Without solutions SU1400AY sorter Installation space SU2400AY sorter Approx. 4.5 sq. m/5.38 sq. yds. *1): With densitometer: 1390mm (H)/54.72 in. (H) Approx. 4.2 sq. m/5.02 sq. yds.
2. MAIN SPECIFICATIONS 2.2

2.2.1
Dimensions and Weight

Laser Printer/Paper Processor (LP5900)
Dimensions Length Width Height Weight When transported When operated (Max.) 1,965 mm (77.36 inches) 850 mm (33.46 inches) 1,360 mm (53.54 inches) 435 kg (960 lbs) 590 kg (1,302 lbs)
(Unit: mm)
Densitometer
1515 820 1965
450 Sorter SU2400AY
1325
1325
445
1360
L2-947
820
850
2. MAIN SPECIFICATIONS 2.3 Installation Space

2845 600 1515 730
(Unit : mm)
100 450 655 820
615 772
603
2845 600 1515 730 480 450 65
420
375
1325
1120
1365
640
L2-949
955
1330
1625
2400
2. MAIN SPECIFICATIONS 2.4 Maintenance Schedule
On the day when the regular inspection is due, a message appears at the pre-operational check stage. To keep the FRONTIER 590 operating at peak performance, conduct regular maintenance and inspections as indicated in the table below.
Schedule Item
Scanner Scanner Printer/ Processor Scanner Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Scanner Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Scanner Printer/ Processor Printer/ Processor Printer/ Processor Diffusion Box/LED Board Cover Auto Film Carrier NC100AY Feed Lanes Control Strip Auto Film Carrier NC100AY Magnetic Heads/Rollers Waste Solution Dryer Entrance Rack Crossover Racks Upper Part of the P1/ P2/PS1 Processing Racks Dryer Entrance Roller Dryer Rack Mesh Belt Light Source Section Air Filter Printer Section Air Filter Printer Power Supply Section Air Filters Processing Solution Cooling Fan Air Filter Dryer Section Air Filters Dryer Exit Section Air Filter P1/P2 Circulation Filters Processing Racks Auto-washing Nozzles Paper Feed Section Rollers Dryer Exit Section Rollers Dryer Roller/Dryer Rack Mesh Belt Exposure Section Cooling Air Filter Densitometer White Board G Laser Optimal Temperature Setup PS Processing Solutions PS Circulation Filters Paper Magazine Rollers/Inside of the Magazine Clean (at the time of paper end)
Every Day
Pre-operational Post-operational Check Check
Clean Clean Process/ Check Clean Collect Wash Wash Clean Wash Clean Clean Clean Clean Clean Clean Clean Replace *1 Wash Clean Clean Clean Clean Replace Clean Setup Replace Replace *2
Every 2 Days
Every Week
Every Every 3 Every 6 Month Months Months
Every Year
Every Two Years
Refer to Section
3.2.1 *3 3.2.2 *3 3.2.5 *3 6.1.1 *3 6.1.2 *3 3.2 8.3 *3 8.3 *3 3.3 3.4
Replace 8.5 *3 8.6 *3 8.7 *3 8.8 *3 8.9 *3 8.10 *3 8.11 *3 8.12 *3 8.13 *3 8.14 *3 8.15 *3 8.16 *3 8.17 *3 8.18 *3 4.6.2 *4 8.19 *3 8.20 *3 8.21 *3
*1: When printing in large quantities (average 5,000 prints par day), replace the lters every handled and fty thousand prints. *2: When printing in large quantities (average 2,800 prints par day), replace the lters every million prints. *3: Basic Operating Instructions of FRONTIER 570 *4: Condition Setup and Maintenance of FRONTIER 570
2. MAIN SPECIFICATIONS 2.5

Item
Lens Mouse Auto Film Carrier Floppy Disk Drive CD-ROM Drive Scanner Printing Functions Carrier Base Slider Rails Carrier Base Slide Guides Carrier Base Plug-in Connector Main Control Unit Backup Battery Power Supply Cord Magazine Rollers Clean Inspect Inspect Inspect Inspect Clean Replace Replace Replace
Regular Maintenance and Inspection Table

Implementation Period (Every)
6 months
Clean
year
2 Years
3 Years
5 Years
Refer to
Subsection 2.3.1*
Clean Inspect
Subsection 2.3.2* Subsection 2.3.3* Subsection 2.3.7* Subsection 2.3.8* Subsection 2.3.9* Subsection 2.3.4* Subsection 2.3.6* Subsection 7.6.1* Subsection 9.3.4* Subsection 2.3.5* Subsection 5.6.1* Subsection 2.3.10 for inspection* Subsection 11.1.12 for upper cutter replacement* Subsection 11.1.15 for lower cutter replacement* Replace Clean Inspect Clean Replace Replace Replace Inspect Clean Subsection 2.3.11 for inspection* Subsection 2.3.12 for replacement* Subsection 2.3.13* Subsection 2.3.14* Subsection 2.3.15* Subsection 12.3.3* Subsection 12.3.7* Subsection 2.3.16* Subsection 2.3.17* Subsection 2.3.18* Subsection 12.2.1* Subsection 2.3.19* Subsection 5.7.1* Subsection 5.7.1* Replace Subsection 16.2.6 for bellows* Subsection 16.2.5 for valve* Subsection 2.3.20* Subsection 2.3.20* Replace Replace Section 6.2 Subsection 14.3.1* Subsection 2.3.21* Subsection 2.3.22* Subsection 2.3.23* Subsection 2.3.24* Subsection 2.3.25*
Cutters
Inspect
Replace
Back Printer Head Registration Section Feed Rollers Nip Release System (before exposure) Sub-scanning Section Rollers Steel Belt Rubber Belt Cam Followers (Rubber Bearings) Distribution Pipe Slider Distribution Section Nip Release System/ Rollers Laser Optical Unit Air Filter Processing Rack Helical Drive Gears Printer/ Processor P1R, P2RA, P2RB Pump Output/Leaks PSR Pump Output/Leaks PSR Pump Bellows/Valve Crossover Rack Auto Washing Nozzle Dryer Entrance Rack Auto Washing Nozzle Dryer Entrance Rack Soft Roller (Gray) PS Tank Separate Plate Blade/Seal Circulation Pumps Processing Solution Heaters Processing Solution Level Sensors Replenisher Level Sensors PS4 Solution Concentration Sensor Waste Solution Level Sensor PSR Level Sensor Processing Solution Temperature Sensors Solution Hoses/Clamps Processor Drive Chain Dryer Rack Soft Roller (Gray) Dryer Mesh Belt Clean Clean Clean Inspect Inspect Inspect Inspect
Inspect
Replace Grease
Inspect Inspect
Clean Inspect Calibrate Inspect Grease Replace Inspect
Subsection 2.3.26* Subsection 2.3.27* Subsection 5.7.4* Subsection 2.3.28* Subsection 2.3.29* Section 6.3 Subsection 2.3.30*
10
2. MAIN SPECIFICATIONS
Implementation Period (Every)
Item
Drive Timing Belt Tension (Dryer Rack, Dryer Exit and Print Sending Units) Print Sending Feed Belt Tension Printer/ Processor Sorter Drive Chain Tension
6 months
year
2 Years
3 Years
5 Years
Refer to
Subsection 17.2.3 for Dryer rack unit* Subsection 18.1.10 for dryer exit unit* Subsection 18.2.2 for print sending unit* Subsection 18.2.3* Subsection 18.4.7 for SU1400AY* Subsection 18.6.8 for SU2400AY* Subsection 18.3.6 for SU1400AY* Subsection 18.5.8 for SU2400AY* Subsection 18.4.5 for SU1400AY* Subsection 18.6.9 for SU2400AY*
Inspect/ Adjust
Inspect Inspect
SU1400AY/SU2400AY Transverse Sorter Belt Tension
Inspect
SU1400AY/SU2400AY Sorter Stop Position
Inspect
*: Refer to LP-5700 service manual
11
3. ERROR MESSAGE
No. I-2221 Message Data was downloaded. Factor Additional language loading completed. (Causes of the error message) Data download completed. Additional language deleting completed. (Causes of the error message) Data deleting completed. No additional language le (Causes of the error message) Message le is not in specied folder. Additional language le writing failed. (Causes of the error message) Massage le writing to FROM failed. Language version unconformity (Causes of the error message) Version of message le does not meet with printer. Incorrect language ID (Causes of the error message) Undened language ID is set to the message le. Incorrect character code (Causes of the error message) Unregistered character is used in message le. Lack of letter string (Causes of the error message) Lack of letter string in message le Actions
I-2222
Data was deleted.
W-2223
Downloading of les failed. No message le was found. Check if the message le exists in the folder. Downloading of les failed. Writing of FROM failed. Download it again. Downloading of les failed. Version of printer and that of message le mismatched. Check the version of message le. Incorrect le contents. Undened language was selected. Check the message le with the check tool. Incorrect le contents. Unregistered special character is used. Check the message le with the check tool. Incorrect le contents. Necessary characters are insufcient. Check the message le with the check tool. Incorrect le contents. Check the message le with the check tool. Incorrect le contents. File with 0KB size exists. Check the le size, then download it again. Too large le size. File size exceeds 400KB. Be sure to use the le with the size less than 400KB. Image control box cooling fan(F620) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Copy message le to specied folder.
W-2224
1. Restart the system software. If the error occurs again, reinstall the system software. 2. Replace the GMC circuit board. Down load message le with the same version as printer.
W-2225
W-2226
Correct the message le with the checking tool.
W-2227
W-2228
W-2229
Too much letter string (Causes of the error message) Too much letter string of message le File size is zero. (Causes of the error message) File with size zero exists. Too large le size (Causes of the error message) File size exceeds 400 KB. Rotation of the image control section cooling fan (F620) is not detected. (Causes of the error message) 1. Poorly connected or broken harness between the image control section cooling fan (F620) and GMC4 on the GMC23 circuit board 2. Faulty F620 3. Faulty GMC23 circuit board
Correct the message le with the checking tool. Create message le again correctly.
W-2230
W-2231
Reduce the le size less than 400 KB.
W-2331
1. Connect the harness correctly, or repair or replace it.
2. Replace F620. 3. Replace the GMC23 circuit board.
12
3. ERROR MESSAGE
No. E-2332
Message Image control box cooling fan(F620) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor The temperature of the GMC23 circuit board exceeds 45 degrees and fan operation cannot be detected. (Causes of the error message) 1. Blocked GMC box or exhaust port 2. Poorly connected or broken harness between the image control section cooling fan (F620) and GMC4 on the GMC23 circuit board 3. Faulty F620 4. Faulty GMC23 circuit board Although the rotation of the image control section cooling fan (F620) is detected, the temperature of the GMC circuit board exceeds 45 C. (Causes of the error message) 1. Ventilation holes in the GMC box are blocked by with foreign matter. 2. Faulty GMC23 circuit board Communication timeout between the GMC23 and CTL23 circuit boards. (Causes of the error message) 1. Poorly connected or broken harness between the GMC23 and CTL23 circuit boards 2. Abnormal CTL software 3. After data transmission, the GMC23 cannot receive any responses from the CTL23. Backup battery switch on GPR is OFF. (Causes of the error message) Backup battery switch on GPR is OFF. Fan rotation cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between the control section exhaust fan (F600/F601/ F602/F603) and PDA16 on the PDA26 circuit board 2. Faulty F600/F601/F602/F603 3. Faulty PDA26 circuit board
Actions
1. Remove the foreign matter. 2. Connect the harness correctly, or repair or replace it.
3. Replace F620. 4. Replace the GMC23 circuit board.
E-2333
Temperature in circuit board(GMC23) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. Remove foreign matter. 2. Replace the GMC23 circuit board.
E-2334
Communication error occurred in printer(GMC23-CTL23). After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. Connect the harness correctly, or repair or replace it. 2. Reinstall the system software. 3. Replace the CTL23 circuit board.
E-2335
The backup switch is turned off. Turn off the printer, then turn on the backup switch, and then restart the FRONTIER. Printer rear upper exhaust fan(F600/F601/F602/F603) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Turn ON the backup switch on the GPR and restart the printer
E-2350
2. Replace F600/F601/F602/F603. 3. Replace the PDA26 circuit board.
E-2351
Electric section cooling fan(F630) Fan rotation cannot be detected. abnormal. (Causes of the error message) After post-operational check is 1. Poorly connected or broken harness completed, restart the system. If between the power supply cooling fan problems persist, consult your (F630) and PAC03 on the PAC23 technical representative. circuit board 2. Faulty F630 3. Faulty PAC23 circuit board
2. Replace F630. 3. Replace the PAC23 circuit board.
13
3. ERROR MESSAGE
No. W-2412
Message Upper cutter operation(M600/ D601/D602) abnormal. When a paper jam occurs in the printer section, this problem is solved by removing the paper. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Home position or close sensor does not function during operation. (Causes of the error message) 1. Jammed paper remains. 2. Poorly connected or broken harness between: 1) The upper cutter open (home) position sensor (D601) and the JND2 on the JND23 circuit board 2) The upper cutter close (home) position sensor (D602) and the JND2 on the JND23 circuit board 3) The upper cutter drive motor (M600) and the PDA4 on the PDA26 circuit board 4) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 5) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 3. Faulty D601 4. Faulty D602 5. Faulty M600 6. Faulty PDA26 circuit board 7. Faulty CTL23 circuit board Home position or close sensor does not function during operation. (Causes of the error message) 1. Jammed paper remains. 2. Poorly connected or broken harness between: 1) The lower cutter open (home) position sensor (D603) and the JND3 on the JND23 circuit board 2) The lower cutter close (home) position sensor (D604) and the JND3 on the JND23 circuit board 3) The lower cutter drive motor (M601) and the PDA4 on the PDA26 circuit board 4) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 5) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 3. Faulty D603 4. Faulty D604 5. Faulty M601 6. Faulty PDA26 circuit board 7. Faulty CTL23 circuit board
Actions
1. Remove paper. 2. Connect the harness correctly, or repair or replace it.
3. 4. 5. 6. 7.
Replace D601. Replace D602. Replace M600. Replace the PDA26 circuit board. Replace the CTL23 circuit board.
W-2413
Lower cutter operation(M601/ D603/D604) abnormal. When a paper jam occurs in the printer section, this problem is solved by removing the paper. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. Remove paper. 2. Connect the harness correctly, or repair or replace it.
3. 4. 5. 6. 7.
Replace the cutter unit. Replace the cutter unit. Replace the cutter unit. Replace the PDA26 circuit board. Replace the CTL23 circuit board.
14
3. ERROR MESSAGE
No. W-2448
Message Initializing of upper cutter failed(M600,D601,D602). After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Both the cutter open and close sensors detect their home position. Cutter error ag is detected. The cutter close position sensor does not function even after the specied time has elapsed. (Causes of the error message) 1. Poorly connected or broken harness between: 1) D601, D602 and the JND2 on the JND23 circuit board 2) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3) The M600 and the PDA4 on the PDA26 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty upper cutter drive motor (M600) 3. Faulty upper cutter open (home) position sensor (D601) 4. Faulty upper cutter close position sensor (D602) 5. Faulty PDA26 circuit board 6. Faulty CTL23 circuit board Both the cutter open and close sensors detect their home position. Cutter error ag is detected. The cutter close position sensor does not function even after the specied time has elapsed. (Causes of the error message) 1. Poorly connected or broken harness between: 1) D603, D604 and the JND2 on the JND23 circuit board 2) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3) The M601 and the PDA4 on the PDA26 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty lower cutter drive motor (M601) 3. Faulty lower cutter open (home) position sensor (D603) 4. Faulty lower cutter close position sensor (D604) 5. Faulty PDA26 circuit board 6. Faulty CTL23 circuit board
Actions
2. Replace the upper cutter unit. 3. Replace the upper cutter unit. 4. Replace the upper cutter unit. 5. Replace the PDA26 circuit board. 6. Replace the CTL23 circuit board.
W-2449
Initializing of lower cutter failed(M601,D603,D604). After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. Replace the lower cutter unit. 3. Replace the lower cutter unit. 4. Replace the lower cutter unit. 5. Replace the PDA26 circuit board. 6. Replace the CTL23 circuit board.
15
3. ERROR MESSAGE
No. W-2450
Message Tilt in registration section(M641/ D641) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Tilt home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The tilt home position sensor (D641) and the JND5 on the JND23 circuit board 2) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3) The registration tilt motor (M641) and the PDA10 on the PDA26 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty tilt home position sensor (for M641) (D641) 3. Faulty registration tilt motor (M641) 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty registration mechanism Nip release home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The nip release home position sensor (D642) and the JND5 on the JND23 circuit board 2) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3) The nip release motor (M642) and the PDA10 on the PDA26 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty nip release home position Sensor 1 (for M642) (D642) 3. Faulty nip release motor (M642) 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty registration mechanism Nip home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The soft nip home position sensor (for M651) (D651) and the JND6 on the JND23 circuit board. 2) The soft nip motor (M651) and the PDA11 on the PAD23 circuit board 3) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty D651 3. Faulty M651 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty cam mechanism
Actions
2. Replace D641. 3. 4. 5. 6. Replace M641. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the registration unit.
W-2451
Registration section nip(M642/ D642) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. Replace D642. 3. 4. 5. 6. Replace M642. Replace the PDA26 circuit board Replace the CTL23 circuit board Replace the registration unit.
W-2452
Exposure section nip(M651/ D651) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. 3. 4. 5. 6.
Replace D651. Replace M651. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the sub scanning unit.
16
3. ERROR MESSAGE
No. W-2453
Message Sub scanning receiving section nip(M655/D655/M656/D656) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Nip release home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The nip release home position Sensor 2 (for M655)/3 (for M656) (D655/D656) and the JND7 on the JND23 circuit board 2) The nip release motor 2/3 (M655/ M656) and the PDA12 on the PDA26 circuit board 3) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty D655/D656 3. Faulty M655/M656 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty nip release mechanism Nip release home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The nip release home position Sensor 4 (front/rear) (D662/D663) and the JND8 on the JND23 circuit board 2) The nip release motor 4 (front/rear) (M662/M663) and the PDA14 on the PDA26 circuit board 3) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 5) The CTL14 on the CTL23 circuit board and the PDA2 on the PDA26 circuit board 2. Faulty D662/D663 3. Faulty M662/M663 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty nip release mechanism
Actions
2. 3. 4. 5. 6.
Replace D655/D656. Replace M655/M656. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the distribution entrance unit.
W-2454
Nip in distribution section(M662/ D662/M663/D663) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. 3. 4. 5. 6.
Replace D662/D663. Replace M662/M663. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the distribution unit.
17
3. ERROR MESSAGE
No. W-2455
Message Distribution section(M661/D661) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Distribution home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The distribution home position sensor (for M661) (D661) and the JND8 on the JND23 circuit board 2) The distribution slide motor (M661) and the PDA13 on the PDA26 circuit board 3) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty D661 3. Faulty M661 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty nip release mechanism Door is opened or temperature in printer is outside the range. (Causes of the error message) 1. Door is opened. 2. Temperature in printer is outside the range. Sensor calibration error (Causes of the error message) 1. Sensor calibration error occurs. Low sensor output (Causes of the error message) 1. Low sensor output Home position cannot detect when initializing nip of distribution section. (Causes of the error message) 1. Disconnected or broken harness between nip release home position sensor for M657 (D657) and JND8 on JND23 circuit board 2. Disconnected or broken harness between nip release motor (M657) and PDA14 on PDA26 circuit board 3. Faulty D657 4. Faulty M657 5. Faulty JND23 circuit board 6. Faulty PDA26 circuit board 7. Faulty CTL23 circuit board 8. Faulty nip release mechanism Shutter open/close sensor (D674) does not function even if operating anti-dust shutter at initialization. (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser unit and LDD7 on the LDD23 circuit board 2. Faulty D674 3. Faulty S673 4. Faulty LDD23 circuit board
Actions
2. 3. 4. 5. 6.
Replace D661. Replace M661. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the distribution unit.
W-2464
Conditions are not set properly, the calibration cannot be done. Problems persist, consult your technical representative.
1. Close the door. 2. Restart the system software.
E-2465
Setting of sensor conditions failed.(Err%NUM%) Problems persist, consult your technical representative. Sensor output is lowered. Problems persist, consult your technical representative. Initializing of distribution section nip(M657/D657) failed. Open and close magazine door. If problems persist, consult your technical representative.
1. Replace the sensor.
W-2466
1. Replace the sensor.
W-2467
1. Reconnect, repair or replace the harness.
2. Reconnect, repair or replace the harness. 3. 4. 5. 6. 7. 8. Replace the D657. Replace the M657. Replace the JND23 circuit board. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the distribution unit.
E-2501
Anti-dust shutter abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. Connect the harness correctly, or repair or replace it. 2. Replace D674. 3. Replace S673 4. Replace the JDD23 circuit board.
18
3. ERROR MESSAGE
No. E-2502
Message Anti-dust fan malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Fan does not function (Rotating sensor malfunction). (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser unit and LDD7 on the LDD23 circuit board 2. Faulty F610/F611/F612 3. Faulty LDD23 circuit board 4. Faulty CTL23 circuit board Mechanical polygon is abnormal (Rotating sensor malfunction). (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser unit and LDD7 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser unit AOM cooling fan malfunction (Rotating sensor malfunction). (Causes of the error message) 1. Poorly connected or broken harness between the AOM cooling fan (F614A) and LDD5 on the LDD23 circuit board 2. Faulty F614A 3. Faulty LDD23 circuit board LDD cooling fan malfunction (Rotating sensor malfunction). (Causes of the error message) 1. Poorly connected or broken harness between the LDD cooling fan (F614B) and LDD5 on theLDD23 circuit board 2. Faulty F614B 3. Faulty LDD23 circuit board Communication error occurred between the GMC23 and LDD23 circuit board. (Causes of the error message) 1. Poorly connected or broken harness between the LDD1 on the LDD23 circuit board and GMC2 on the GMC23 circuit board 2. Poorly connected or broken harness between the LDD2 on the LDD23 circuit board and PWR3 on the PWR23 circuit board 3. Replace the LDD23 circuit board 4. Replace the GMC23 circuit board Abnormal data read from EEPROM in the laser unit at start-up. (Causes of the error message) 1. Poorly connected or broken harness between the laser unit and LDD11 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser unit Abnormal data read from EEPROM in the laser unit at start-up. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD13 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit
Actions
1. Connect the harness correctly, or repair or replace it. 2. Replace F610/F611/F612. 3. Replace the JDD23 circuit board. 4. Replace the CTL23 circuit board.
E-2503
Polygon malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. Connect the harness correctly, or repair or replace it. 2. Replace the JDD23 circuit board. 3. Replace the laser unit.
E-2504
AOM driver cooling fan malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. Replace F614A. 3. Replace the JDD23 circuit board.
E-2505
LDD23 circuit board cooling fan malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. Connect the harness correctly, or repair or replace it. 2. Replace F614B. 3. Replace the JDD23 circuit board.
E-2508
Communication error occurred in printer(GMC23-LDD23). After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
3. Replace the LDD23 circuit board. 4. Replace the GMC23 circuit board.
E-2509
Abnormal R laser (R-LD) information. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal G laser (G-SHG) information. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the laser unit.
E-2510
1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit.
19
3. ERROR MESSAGE
No. E-2511
Message Abnormal B laser (B-LD) information. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. R laser (R-LD) temperature adjustment outside specied range. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. G laser (G-SHG) temperature adjustment outside specied range. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. B laser (B-LD) temperature adjustment outside specied range. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal R laser (R-LD) temperature. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal G laser (G-SHG) temperature. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal B laser (B-LD) temperature. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Abnormal data read from EEPROM in the laser unit at start-up. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD9 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit Laser temperature did not converge within a specied range during initialization. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD11 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit Laser temperature did not converge within a specied range during initialization. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD12/LDD14 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit Laser temperature did not converge within a specied range during initialization. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD9 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit
Actions
E-2512
E-2513
2. Replace the LDD23 circuit board. 3. Replace the laser optical unit.
E-2514
E-2515
1. Laser temperature exceeds the range. 2. Thermistor error is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the laser optical unit and repair or replace it. LDD11 on the LDD23 circuit board 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board. 3. Faulty laser optical unit 3. Replace the laser optical unit. 1. Laser temperature exceeds the range. 2. Thermistor error is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the laser optical unit and repair or replace it. LDD12/LDD14 on the LDD23 circuit board 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board. 3. Faulty laser optical unit 3. Replace the laser optical unit. 1. Laser temperature exceeds the range. 2. Thermistor error is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the laser optical unit and repair or replace it. LDD9 on the LDD23 circuit board 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board. 3. Faulty laser optical unit 3. Replace the laser optical unit.
E-2516
E-2517
20
3. ERROR MESSAGE
No. E-2520
Message
Factor
Actions
R laser (R-LD) current exceeded. LD current value limiter detection. After post-operational check is (Causes of the error message) completed, restart the system. If 1. Poorly connected or broken harness problems persist, consult your between the laser optical unit and technical representative. LDD10 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit G laser (G-SHG) current exceeded. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. B laser (B-LD) current exceeded. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LD current value limiter detection. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD12 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit LD current value limiter detection. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD8 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit PD current value does not converge within a specied range. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD10 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit PD current value does not converge within a specied range. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD12 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit PD current value does not converge within a specied range. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD8 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit SOS (Start of Scanning) is not detected. (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser optical unit and LDD7 on the LDD23 circuit board 2. Poorly connected or broken harness between LDD1 on the LDD23 circuit board and GEP10 on the GEP23 circuit board 3. Poorly connected connector on the DTA23 circuit board on ROS 4. Faulty DTA23 circuit board 5. Faulty GEP23 circuit board 6. Faulty LDD23 circuit board 7. Faulty laser unit
1. Connect the harness correctly, or repair or replace it. 2. Replace LDD23 circuit board. 3. Replace the laser optical unit.
E-2521
E-2522
E-2523
R laser (R-LD) current measurement value outside specied range. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. G laser (G-SHG) current measurement value outside specied of range. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. B laser (B-LD) current measurement value outside specied range. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. SOS detection failed. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
E-2524
E-2525
E-2529
3. Connect the harness correctly, or repair or replace it. 4. Replace the laser optical unit. 5. Replace the GEP23 circuit board. 6. Replace the LDD23 circuit board. 7. Replace the laser unit.
21
3. ERROR MESSAGE
No. E-2530
Message Electric power failure occurred in the exposure and light source sections. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Abnormal power voltage on the LDD23 circuit board. (Causes of the error message) 1. Poorly connected or broken harness between LDD2/3/4 on the LDD23 circuit board and PWR3/6 on the PWR23 circuit board 2. Faulty LDD23 circuit board 3. Faulty PWR23 circuit board Laser thermistor detected. (Causes of the error message) 1. Poorly connected or broken harness between LDR1 on the laser optical unit and LDD11 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit Laser thermistor detected. (Causes of the error message) 1. Poorly connected or broken harness between JMH2 on the laser optical unit and LDD12 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit Laser thermistor detected. (Causes of the error message) 1. Poorly connected or broken harness between LDB1 on the laser optical unit and LDD9 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit Abnormal temperature of AOM driver is detected. (Causes of the error message) 1. Faulty temperature control circuit on the AOM driver Laser thermistor detected. (Causes of the error message) 1. Faulty LDD23 circuit board 2. Faulty laser thermistor
Actions
2. Replace the LDD23 circuit board. 3. Replace the PWR23 circuit board.
E-2534
R laser (R-LD) connector removed or temperature sensor abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. G laser (G-SHG) connector removed or temperature sensor abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. B laser (B-LD) connector removed or temperature sensor abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. AOM driver temperature error occurred. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. An error detected by R-laser (RLD) sensor. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. An error detected by G-laser(GSHG) sensor. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. An error detected by B-laser (BLD) sensor. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Fuse in exposure section blown out. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
E-2535
E-2536
E-2542
1. Replace the AOM driver.
E-2544
E-2545
Laser thermistor detected. (Causes of the error message) 1. Faulty LDD23 circuit board 2. Faulty laser thermistor
E-2546
Laser thermistor detected. (Causes of the error message) 1. Faulty LDD23 circuit board 2. Faulty laser thermistor
E-2547
Blown fuse is detected. (Causes of the error message) 1. Blown fuse on the LDD23 circuit board
1. Replace the blown fuse on the LDD23 circuit board.
22
3. ERROR MESSAGE
No. E-2548
Message DTA connector disconnected. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Disconnected DTA connector is detected. (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser optical unit and LDD7 on the LDD23 circuit board
Actions
1. Connect the connector, or repair or replace the harness.
E-2580
R-laser (R-LD) CB temperature error occurred. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Exposing process failed. Problems persist, consult your technical representative.
R laser CB temperature is outside the specied range. (Causes of the error message) 1. Faulty CB temperature control section 1. Replace the laser optical unit. on the LDR23 circuit board Exposure timeout is detected. (Causes of the error message) Exposure timeout is detected. Remove remaining paper and close the door. If the error occurs frequently, perform following: 1. Replace the image processing box. 2. Replace the LDD circuit board.
E-2592
W-2604
Sorter operation(M810/D810) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Sorter malfunction. (Causes of the error message) 1. Poorly connected or broken harness between: 1) Sorter cable 2) The sorter tray stop position sensor (D810) and the SWA3 on the SWA20 circuit board 3) The sorter drive motor (M810) and the SWA2 on the SWA20 circuit board 4) The SWA1 on the SWA23 circuit board and the JNE6 on the JNE23 circuit board 5) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 2. Faulty D810 3. Faulty M810 4. Faulty SWA20 circuit board 5. Tray and chain setting position error. Loaded by interference. 6. Faulty CTL23 circuit board Communication time-out with processor occurred. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The GPR23 and the GMC23 circuit boards 2) The GPR2 on the GPR23 circuit board and the CTL1 on the CTL23 circuit board 2. Faulty CTL23 circuit board 3. Faulty GPR23 circuit board 4. Faulty GMC23 circuit board
1. Connect the cable correctly, or repair or replace it.
2. 3. 4. 5.
Replace D810. Replace M810. Replace the SWA20 circuit board. Install the sorter chain and trays properly. 6. Replace the CTL23 circuit board.
E-2608
Communication error occurred in printer(GMC23-CTL23). After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. Replace the CTL23 circuit board 3. Replace the GPR23 circuit board 4. Replace the GMC23 circuit board
23
3. ERROR MESSAGE
No. E-2614
Message P1 processing tank temperature not rising. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative
Factor Solution temperature does not rise more than 1 C within 30 minutes. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. CP5 has tripped Solution temperature does not rise more than 1 C within 30 minutes. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. CP5 has tripped Solution temperature does not rise more than 1 C within 30 minutes. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K2 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K2 6. CP3 has tripped Solution temperature does not rise more than 1 C within 30 minutes. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. CP5 has tripped Dryer section temperature does not rise more than 1 C in a minute at heat up. (Causes of the error message) 1. Cover around the dryer section is open. 2. Abnormal dryer heater system 3. Abnormal dryer temperature sensor 4. Abnormal dryer fan system 5. Poorly connected or broken harness between the K3/K5 on the power supply unit 1 and PAC17 on the PAC23 circuit board 6. Faulty K3 7. Faulty K5 8. CP4 has tripped 9. CP6 has tripped
Actions
1. 2. 3. 4.
(See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it.
5. Replace the K2. 6. Reset CP3.
E-2615
P2 processing tank temperature not rising. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. 2. 3. 4.
E-2616
PS1/2/3 processing tank temperatures not rising. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. 2. 3. 4.
(See Subsection 3.3.5) (See Subsection 3.3.5) (See Subsection 3.3.5) Connect the harness correctly, or repair or replace it.
E-2617
PS4 processing tank temperatures not rising. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. 2. 3. 4.
E-2618
Dryer section temperature not rising. The heaters (H760 to 767) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. (See Subsection 3.3.5)* 2. 3. 4. 5. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it.
6. 7. 8. 9.
Replace K3. Replace K5. Reset CP4. Reset CP6.
*:Refer to LP-5700 service manual.
24
3. ERROR MESSAGE
No. E-2619
Message P1 processing tank temperature is out of range. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor P1 temperature is abnormal. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K2 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K2 6. CP3 has tripped P2 temperature is abnormal. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. Reset CP5. PS1/2/3 temperature is abnormal. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K2 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K2 6. CP3 has tripped PS4 temperature is abnormal. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. CP5 has tripped Dryer section temperature is abnormal. (Causes of the error message) 1. Abnormal dryer heater system 2. Abnormal dryer temperature sensor system 3. Abnormal dryer fan system 4. Poorly connected or broken harness between the K3/K5 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K3 6. Faulty K5 7. CP4 has tripped 8. CP6 has tripped
Actions
1. 2. 3. 4.
E-2620
P2 processing tank temperature is out of range. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. 2. 3. 4.
5. Replace the K4. 6. CP5 has tripped
E-2621
PS1/2/3 processing tank temperature is out of range. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. 2. 3. 4.
E-2622
PS4 processing tank temperature is out of range. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. 2. 3. 4.
E-2623
Dryer section temperature is out of range. The heaters (H760 to 767) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. (See Subsection 3.3.5)* 2. (See Subsection 3.3.5)* 3. (See Subsection 3.3.5)* 4. Connect the harness correctly, or repair or replace it.
5. 6. 7. 8.
Replace the K3. Replace the K5. Reset CP4. Reset CP6.
25
3. ERROR MESSAGE
No. E-2624
Message P1 safety thermostat (D700) activated. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Safety thermostat in the P1 processing tank is activated. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Abnormal heater safety thermostat system 5. Control system abnormality Safety thermostat in the P2 processing tank is activated. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Abnormal heater safety thermostat system 5. Control system abnormality Safety thermostat in the PS1/2/3 processing tank is activated. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Abnormal heater safety thermostat system 5. Control system abnormality Safety thermostat in the PS4 processing tank is activated. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Abnormal heater safety thermostat system 5. Control system abnormality Safety thermostat in dryer section is activated. (Causes of the error message) 1. Abnormal dryer heater system 2. Abnormal dryer temperature sensor system 3. Abnormal dryer fan system 4. Abnormal dryer heater safety thermostat system 5. Control system abnormality
Actions
1. 2. 3. 4.
(See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)*
5. Reinstall system software or replace CTL23 circuit board
E-2625
P2 safety thermostat (D701) activated. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. 2. 3. 4.
E-2626
PS1/2/3 safety thermostat (D702) activated. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. 2. 3. 4.
E-2627
PS4 safety thermostat (D703) activated. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. 2. 3. 4.
E-2628
Safety thermostat in dryer section (D760A,D760B) activated. The heaters (H760 to 767) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. (See Subsection 3.3.5)* 2. (See Subsection 3.3.5)* 3. (See Subsection 3.3.5)* 4. (See Subsection 3.3.5)* 5. Reinstall system software or replace CTL23 circuit board
26
3. ERROR MESSAGE
No. W-2641
Message P1R replenisher pump (PU721) malfunctions. If problems persist, consult your technical representative.
Factor (Causes of the error message) 1. Pump malfunction due to bent or clogged hose 2. Faulty replenisher pump (due to hardened bellows, faulty rotation sensor or motor) 3. Poorly connected or broken harness between: 1) The PU721 and the PDB5 or the PDB3 on the PDB23 circuit board 2) The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty PDB23 circuit board 5. Faulty CTL23 circuit board (Causes of the error message) 1. Pump malfunction due to bent or clogged hose 2. Faulty replenisher pump (due to hardened bellows, faulty rotation sensor or motor) 3. Poorly connected or broken harness between: 1) The PU722 and the PDB5 or the PDB3 on the PDB23 circuit board 2) The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty PDB23 circuit board 5. Faulty CTL23 circuit board (Causes of the error message) 1. Pump malfunction due to bent or clogged hose 2. Faulty replenisher pump (due to hardened bellows, faulty rotation sensor or motor) 3. Poorly connected or broken harness between: 1) The PU723 and the PDB5 or the PDB3 on the PDB23 circuit board 2) The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty PDB23 circuit board 5. Faulty CTL23 circuit board
Actions 1. Repair or replace the hose. 2. Replace the pump.
4. Replace the PDB23 circuit board. 5. Replace the CTL23 circuit board. 1. Repair or replace the hose. 2. Replace the pump.
W-2642
P2RA replenisher pump (PU722) malfunctions. If problems persist, consult your technical representative.
4. Replace the PDB23 circuit board. 5. Replace the CTL23 circuit board. 1. Repair or replace the hose. 2. Replace the pump.
W-2643
P2RB replenisher pump (PU723) malfunctions. If problems persist, consult your technical representative.
4. Replace the PDB23 circuit board. 5. Replace the CTL23 circuit board.
27
3. ERROR MESSAGE
No. W-2647
Message PSR replenisher pump (PU724) malfunctions. If problems persist, consult your technical representative.
Factor (Causes of the error message) 1. Pump malfunction due to bent or clogged hose 2. Faulty replenisher pump (due to hardened bellows, faulty rotation sensor or motor) 3. Poorly connected or broken harness between: 1) The PU724 and the PDB5 or the PDB3 on the PDB23 circuit board 2) The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty PDB23 circuit board 5. Faulty CTL23 circuit board Internal waste solution sensor detects Solution exists. (Causes of the error message) 1. Waste solution tank is full. 2. Poorly connected or broken harness between: 1) The waste solution level sensor (FS728) and the JNE6 on the JNE23 circuit board 2) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 3. Dirty FS728 4. Faulty FS728 5. Faulty CTL23 circuit board Internal waste solution sensor detects Solution full. (Causes of the error message) 1. Waste solution tank is full. 2. Poorly connected or broken harness between: 1) The waste solution level sensor (FS728) and the JNE6 on the JNE23 circuit board 2) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 3. Dirty FS728 4. Faulty FS728 5. Faulty CTL23 circuit board
Actions 1. Repair or replace the hose. 2. Replace the pump.
W-2650
Waste solution tank nearly full. Collect the solution in the recovery tank in the W2 manner.
1. Collect waste solution 2. Connect the harness correctly, or repair or replace it.
3. Clean FS728. 4. Replace FS728. 5. Replace the CTL23 circuit board.
W-2651
Waste solution tank full. Printing stopped. Collect the solution in the recovery tank in the W2 manner.
1. Collect waste solution. 2. Connect the harness correctly, or repair or replace it.
3. Clean FS728. 4. Replace FS728. 5. Replace the CTL23 circuit board.
28
3. ERROR MESSAGE
No. E-2653
Message Remaining replenisher abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Status of P1R, P2RA, or P2RB level sensor changed during standby. (Causes of the error message) 1. Solution leakage from replenisher tank 2. Replenisher collected or supplied during stand-by. 3. Poorly connected or broken harness between: 1) The solution level sensor (FS720/ FS721/FS722/FS724/FS725/FS726) and the JNE6 on the JNE23 circuit board 2) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty solution level sensor (FS720/ FS721/FS722/FS724/FS725/FS726) 5. Faulty CTL23 circuit board
Actions
1. Repair solution leakage. 2. Take appropriate corrective measures. (See Subsection 3.3.12)* 3. Connect the harness correctly, or repair or replace it.
4. Replace FS720/FS721/FS722/ FS724/FS725/FS726. 5. Replace the CTL23 circuit board.
E-2657
P1R replenishment ow volume or its solution level abnormal. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative.
Accumulated output amount of solution to P1R upper level sensor exceeds the specied value (1998.0 ml). (Causes of the error message) 1. Faulty P1R pump (PU721) 2. Faulty P1R stirring valve (S731) 3. Faulty P1R cartridge washing valve (S728) 4. Faulty P1R upper level sensor (FS720)
1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.10)* 4. (See Subsection 3.3.11)* Take appropriate corrective measures. (See Subsection 3.3.12) 5. Repair or replace the hose. 6. Connect the harness correctly, or repair or replace it.
5. Bent or clogged P1R hose 6. Poorly connected or broken harness between: 1) The PU721 and the PDB5 on the PDB23 circuit board 2) The S731/S728 and the PDB8 on the PDB23 circuit board 3) The FS720 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 7. Faulty PDB23 circuit board 8. Faulty CTL23 circuit board
29
3. ERROR MESSAGE
No. E-2658
Message P2RA replenishment ow volume or its solution level abnormal. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative.
Factor Accumulated output amount of solution to P2RA upper level sensor exceeds the specied value (777.0ml). (Causes of the error message) 1. Faulty P2RA pump (PU722) 2. Faulty P2RA cartridge washing valve (S729) 3. Faulty P2RA upper level sensor (FS721)
Actions
1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.11)* Take appropriate corrective measures. (See Subsection 3.3.12)* 4. Repair or replace the hose. 5. Connect the harness correctly, or repair or replace it.
4. Bent or clogged P2RA hose 5. Poorly connected or broken harness between: 1) The PU722 and the PDB5 on the PDB23 circuit board 2) The S731/S729 and the PDB8 on the PDB23 circuit board 3) The FS721 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board E-2659 P2RB replenishment ow volume or its solution level abnormal. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative. Accumulated output amount of solution to P2RB upper level sensor exceeds the specied value (777.0ml). (Causes of the error message) 1. Faulty P2RB pump (PU723) 2. Faulty P2RB cartridge washing valve (S730) 3. Faulty P2RB upper level sensor (FS722)
4. Bent or clogged P2RB hose 5. Poorly connected or broken harness between: 1) The PU723 and the PDB5 on the PDB23 circuit board 2) The S731/S730 and the PDB8 on the PDB23 circuit board 3) The FS722 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board
30
3. ERROR MESSAGE
No. W-2668
Message SU2400AY alignment operation (M814/D814) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Abnormal print alignment (Causes of the error message) 1. Poorly connected or broken harness between: 1) Sorter cable 2) The print alignment motor for SU2400AY (M812) and the PDB10 on the PDB23 circuit board 3) The print alignment stop sensor (D814) and the JNE4 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 2. Faulty M812 3. Faulty D814 4. Faulty PDB23 circuit board 5. Increased load in the drive system for print alignment 6. Prints are hit by a sorter tray. 7. Faulty CTL23 circuit board
Actions
1. Connect the cable correctly, or repair or replace it.
2. 3. 4. 5.
Replace M812. Replace D814. Replace the PDB23 circuit board. Repair the drive system.
6. Remove the sorter and then reinstall it. 7. Replace the CTL23 circuit board.
E-2675
P1R replenisher cartridge washing valve (S728) or P1R replenisher stirring valve (S731) malfunctions. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative.
Accumulated output amount of solution to P1R upper level sensor exceeds the specied value (1998.0ml). (Causes of the error message) 1. Faulty auto washing pump (PU720) 2. Faulty P1R stirring valve (S731) 3. Faulty P1R cartridge washing valve (S728) 4. Faulty P1R upper level sensor (FS720)
1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.10)* 4. (See Subsection 3.3.11) * Take appropriate corrective measures. (See Subsection 3.3.12)* 5. Repair or replace the hose. 6. Connect the harness correctly, or repair or replace it.
5. Bent or clogged P1R hose 6. Poorly connected or broken harness between: 1) The PU720 and the PDB7 on the PDB23 circuit board 2) The S738 and the PDB8 on the PDB23 circuit board 3) The FS720 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 7. Faulty PDB23 circuit board 8. Faulty CTL23 circuit board
31
3. ERROR MESSAGE
No. E-2676
Message P2RA replenisher cartridge washing valve (S729) malfunctions. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative.
Factor Accumulated output amount of solution to P2RA upper level sensor exceeds the specied value (777.0ml). (Causes of the error message) 1. Faulty auto washing pump (PU720) 2. Faulty P2RA cartridge washing valve (S729) 3. Faulty P2RA upper level sensor (FS721)
Actions
4. Bent or clogged P2RA hose 5. Poorly connected or broken harness between: 1) The PU720 and the PDB7 on the PDB23 circuit board 2) The S729 and the PDB8 on the PDB23 circuit board 3) The FS721 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board E-2677 P2RB replenisher cartridge washing valve (S730) malfunctions. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative. Accumulated output amount of solution to P2RB upper level sensor exceeds the specied value (777.0ml). (Causes of the error message) 1. Faulty auto washing pump (PU720) 2. Faulty P2RB cartridge washing valve (S730) 3. Faulty P2RB upper level sensor (FS722)
1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.11) * Take appropriate corrective measures. (See Subsection 3.3.12)* 4. Repair or replace the hose. 5. Connect the harness correctly, or repair or replace it.
4. Bent or clogged P2RB hose 5. Poorly connected or broken harness between: 1) The PU723 and the PDB7 on the PDB23 circuit board 2) The S730 and the PDB8 on the PDB23 circuit board 3) The FS722 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board W-2680 Number of prints exceeds limit. Stop printing.
Accumulated output amount of P1R replenisher exceeds the specied range. (Causes of the error message) 1. Error in the replenishment system has 1. Perform Menu 0123 Error not been solved. Information Check to solve the error, and then take appropriate corrective measures. (See Subsection 3.3.12)*
32
3. ERROR MESSAGE
No. E-2685
Message Error occurred in replenishment section. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Solution remains in replenisher tank. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor System is started up but the replenishment section is in an error state.
Actions 1. Perform Menu 0123 Error Information Check to solve the error, and then take appropriate corrective measures. (See Subsection 3.3.12)*
I-2691
Replenisher tank lower level sensor detects Solution exists. (Causes of the error message) 1. At the time of installation, when solution mixing is performed again after error recovery, a lower level sensor detects Solution exists because solution remains in the replenisher tank. 2. Faulty lower level sensor (FS724/ FS725/FS726) Abnormal operation of the feeding path switching guide is detected. (Causes of the error message) 1. Foreign matter such as jammed paper in the feeding path switching guide section 2. Incorrectly positioned solenoid (Solenoid dog does not reach the sensor.) 3. Poorly connected or broken harness between: 1) The sorter tray section solenoid (S770) and the PDB11 on the PDB23 circuit board 2) The feeding path switch position sensor (D776) and the JNE3 on the JNE23 circuit board 3) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 4) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 4. Faulty S770 5. Faulty D776 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board
1. Drain solution remaining in the replenisher tank.
2. Replace FS724/FS725/FS726.
W-2696
Switching operation in feed lane(S770/D776) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. Remove foreign matter.
2. Adjust the position of the solenoid.
4. 5. 6. 7.
Replace S770. Replace D776. Replace the PDB23 circuit board. Replace the CTL23 circuit board.
33
3. ERROR MESSAGE
No. W-2699
Message Transversal sorter operation(M811/D813) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Abnormal operation of the transversal sorter is detected. (Causes of the error message) 1. Poorly connected or broken cable between the transversal sorter and processor. 2. Poorly connected or broken harness between: 1) The transversal sorter drive motor (M811) and the PDB10 on the PDB23 circuit board 2) The transversal sorter stop sensor (D813) and the JNE4 on the JNE23 circuit board 3) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 4) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3. Faulty M811 4. Faulty D813 5. Faulty PDB23 circuit board 6. Increased load in the belt drive system 7. Faulty CTL23 circuit board
Actions
1. Connect the cable correctly, or repair or replace it. 2. Connect the harness correctly, or repair or replace it.
3. 4. 5. 6.
Replace M811. Replace D813. Replace the PDB23 circuit board. Repair or replace the drive system.
7. Replace the CTL23 circuit board.
E-2752
Power failure in PS4 tank leak solution sensor circuit. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Abnormal power supply to solution concentration detecting circuit (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between: repair or replace it. 1) The PS4 solution concentration sensor (FS706) and the CTL7 on the CTL23 circuit board 2) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 2. Faulty FS706 2. Replace the FS706circuit board. 3. Faulty CTL23 circuit board 3. Replace the CTL23 circuit board Dryer fan rotation detecting function is abnormal. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The dryer fan (F760) and the PDB9 on the PDB23 circuit board 2) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 3) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 2. Faulty F760 3. Faulty PDB23 circuit board 4. Faulty CTL23 circuit board
E-2761
Rotating of dryer fan (F760) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. Replace F760. 3. Replace the PDB23 circuit board. 4. Replace the CTL23 circuit board.
34
3. ERROR MESSAGE
No. W-2762
Message Thermometer abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Thermohygrometer is faulty. (Causes of the error message) 1. Thermohygrometer (HS760) is covered with an obstacle. 2. Poorly connected or broken harness between: 1) The HS760 and the CTL15 on the CTL23 circuit board 2) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3. Faulty HS760 4. Faulty CTL23 circuit board Thermohygrometer is faulty. (Causes of the error message) 1. Thermohygrometer (HS760) is covered with an obstacle. 2. Poorly connected or broken harness between: 1) The HS760 and the CTL15 on the CTL23 circuit board 2) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3. Faulty HS760 4. Faulty CTL23 circuit board Thermohygrometer is faulty. (Causes of the error message) 1. Thermohygrometer (HS760) is covered with an obstacle. 2. Poorly connected or broken harness between: 1) The HS760 and the CTL15 on the CTL23 circuit board 2) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3. Faulty HS760 4. Faulty CTL23 circuit board Abnormal sorter (SU700AY) (Causes of the error message) 1. Poorly connected or broken harness between: 1) Sorter Drive Motor (M810) and SWA20 circuit board 2) Print Push Position Sensor (D815) and SWA20 circuit board 2. Faulty M810 3. Faulty D815 4. Faulty SWA20 circuit board 5. Faulty JNE23 circuit board 6. Faulty CTL23 circuit board 7. Excessive load on drive system Abnormal AD converter on CTL circuit board (Causes of the error message) 1. Disconnected CTL circuit board connector 2. Faulty AD converter
Actions
1. Remove the obstacle. 2. Connect the harness correctly, or repair or replace it.
3. Replace HS760. 4. Replace the CTL23 circuit board.
W-2763
Hygrometer abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
3. Replace HS760. 4. Replace the CTL23 circuit board.
W-2764
Water addition data abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
3. Replace HS760. 4. Replace the CTL23 circuit board. Restart the system software. If the error appears again, perform the following. 1. Connect the harness correctly, or repair or replace it.
W-2771
Sorter operation(M810/D815) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. 3. 4. 5. 6. 7.
Replace M810. Replace D815. Replace the SWA20 circuit board. Replace the JNE23 circuit board. Replace the CTL23 circuit board. Check the drive system and repair it if necessary.
E-2773
Error occurred in AD converter. Heater(H700 to H703, H760 to H767) was turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
1. Reconnect the connectors on the CTL circuit board and restart the system. 2. Replace the CTL circuit board.
35
3. ERROR MESSAGE
No. E-2774
Message Error occurred in thermometer(TS700 to TS703 or TS760). Heater(H700 to H703, H760 to H767) was turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Printer rear upper exhaust fan(F600,F601,F602,F603) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor
Actions
Temperature sensor detects temperature outside conversion table. (Causes of the error message) 1. Faulty temperature sensor 1. Replace the temperature sensor. 2. Faulty CTL circuit board 2. Replace the CTL circuit board.
E-2801
Fan alarm 1 (F600 to F603) (Causes of the error message) 1. Poorly connected following connector: 1) Control section exhaust fan 4 (F600) 2) Control section exhaust fan 1 (F601) 3) Control section exhaust fan 2 (F602) 4) Control section exhaust fan 3 (F603) 2. Faulty F600 3. Faulty F601 4. Faulty F602 5. Faulty F603 Fan alarm 2 (F608 and F609) (Causes of the error message) 1. Poorly connected following connector: 1) Feed section cooling fan 5 (F608) 2) Feed section cooling fan 6 (F609) 2. Faulty F608 3. Faulty F609 Fan alarm 3 (F606 and F607) (Causes of the error message) 1. Poorly connected following connector: 1) Feed section cooling fan 3 (F606) 2) Feed section cooling fan 4 (F607) 2. Faulty F606 3. Faulty F607 Fan alarm 4 (F604 and F605) (Causes of the error message) 1. Poorly connected following connector: 1) Feed section cooling fan 1 (F604) 2) Feed section cooling fan 2 (F605) 2. Faulty F604 3. Faulty F605 The PS1 AC input is abnormal. (Causes of the error message) 1. Poorly connected or broken harness between the CTL11 on the CTL23 circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Poorly connected AC input cable connector in the DC power supply 4. Faulty unit (PS1) in the DC power supply
Restart the system software. 1. Reconnect the fan connector.
2. 3. 4. 5.
Replace F600. Replace F601. Replace F602. Replace F603.
E-2802
Feed section cooling fan(F608,F609) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Feed section cooling fan(F606,F607) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Control section exhaust fan(F604) or feed section cooling fan(F605) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. AC input in main DC power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Restart the system software. 1. Reconnect the fan connector.
2. Replace F608. 3. Replace F609. Restart the system software. 1. Reconnect the fan connector.
E-2803
2. Replace F606. 3. Replace F607. Restart the system software. 1. Reconnect the fan connector.
E-2804
2. Replace F604. 3. Replace F605.
E-2805
2. Replace the PWR23 circuit board. 3. Connect the AC input cable connector in the DC power supply properly. 4. Replace the unit (PS1) in the DC power supply.
36
3. ERROR MESSAGE
No. E-2806
Message AC input in main DC power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor The PS2 AC input is abnormal. (Causes of the error message) 1. Poorly connected or broken harness between the CTL11 on the CTL23 circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Poorly connected AC input cable connector in the DC power supply 4. Faulty unit (PS2) in the DC power supply
Actions
2. Replace the PWR23 circuit board. 3 . Connect the AC input cable connector in the DC power supply properly. 4. Replace the unit (PS2) in the DC power supply.
E-2807
Main DC power source abnormal. PS1 built-in fan alarm After post-operational check is (Causes of the error message) completed, restart the system. If 1. Poorly connected or broken harness problems persist, consult your between the CTL11 on the CTL23 technical representative. circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit (PS1) in the DC power supply Main DC power source abnormal. PS2 built-in fan alarm After post-operational check is (Causes of the error message) completed, restart the system. If 1. Poorly connected or broken harness problems persist, consult your between the CTL11 on the CTL23 technical representative. circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit (PS2) in the DC power supply DC output in main DC power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PS1 LV (Low Voltage) abnormality (Causes of the error message) 1. Poorly connected or broken harness between the CTL11 on the CTL23 circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit (PS1) in the DC power supply PS2 LV (Low Voltage) abnormality (Causes of the error message) 1. Poorly connected or broken harness between the CTL11 on the CTL23 circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit (PS2) in the DC power supply
2. Replace the PWR23 circuit board. 3. Replace the unit (PS1) in the DC power supply.
E-2808
2. Replace the PWR23 circuit board. 3. Replace the unit (PS2) in DC power supply.
E-2809
E-2810
DC output in main DC power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
E-2823
CTL circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Blown fuse for D+5V2 is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the CTL4 on the CTL23 repair or replace it. circuit board and KEY1 on the operation panel 2. Blown fuse (F111) on the CTL23 2. Replace F111 on the CTL23 circuit circuit board caused by Item 1 above. board.
37
3. ERROR MESSAGE
No. E-2824
Message CTL circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Blown fuse for D+5Va is detected. (Causes of the error message) 1. Disconnected or broken cable for a printer-related sensor
Actions
2. Disconnected or broken cable for a processor-related sensor
3. Blown fuse (F112) on the CTL23 circuit board caused by Item 1 or 2 above. E-2825 CTL circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for D+5Vb is detected. (Causes of the error message) 1. Disconnected or broken cable for a printer-related motor or solenoid
1. Connect the printer-related sensor cable correctly, or repair or replace it. (Locate the faulty sensor by visual inspection while referring to the wiring diagram of the JND23 circuit board.) 2. Connect the processor-related sensor cable correctly, or repair or replace it. (Locate the faulty sensor by visual inspection while referring to the wiring diagram of the JNE23 circuit board.) 3. Replace F112 on the CTL23 circuit board.
2. Disconnected or broken cable for a processor-related motor or solenoid 3. Blown fuse (F113) on the CTL23 circuit boa E-2826 CTL circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for A+5Va is detected. (Causes of the error message) 1. Disconnected or broken harness between the CTL15 on the CTL23 circuit board and HS760 2. Blown fuse (NFB1) on the CTL23 circuit board caused by Item 1 above
1. Connect the printer-related motor/ solenoid cable correctly, or repair or replace it. (Locate the faulty part by visual inspection while referring to the wiring diagram of the PDA26 circuit board.) 2. Connect the processor-related motor/solenoid cable c
1. Connect the harness correctly, or repair or replace it. 2. Replace NFB1 on the CTL23 circuit board.
E-2836
Ambient temperature around electrical section in back of printer abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Abnormal ambient temperature around a circuit board for mechanical control (CTL/PDA/PDB) is detected. (Causes of the error message) 1. Increased temperature due to dust, 1. Remove dust, foreign matter, etc. foreign matter, etc. in the CTL/PDA/ from the inside of the CTL/PDA/ PDB circuit board bracket PDB circuit board bracket for proper heat radiation. 2. Faulty PDA26 circuit 2. Replace the PDA26 circuit board. Abnormal PAC_MC5V power supply (abnormal PAC23 D+5V input) (Cause of the error message) Poorly connected or broken harness between the PAC01 on the PAC23 circuit board and CTL2 on the CTL23 circuit board Abnormal PAC_+24V02 power supply (abnormal PAC23 +24V02 input) (Causes of the error message) 1. Poorly connected or broken harness between the PAC15 on the PAC23 circuit board and PWR5 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit Connect the harness correctly, or repair or replace it.
E-2851
PAC circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PAC circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
E-2852
38
3. ERROR MESSAGE
No. E-2853
Message PAC circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Abnormal PAC_+24V50 power supply (abnormal PAC23 +24V50 input) (Causes of the error message) 1. Poorly connected or broken harness between the PAC14 on the PAC23 circuit board and PWR8 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit Power supply/electrical equipment section fan alarm (Causes of the error message) 1. Poorly connected or broken harness between the power supply cooling fan (F630) and PAC03 on the PAC23 circuit board 2. Faulty Fan (F630) Abnormal K1relay (main power supply AC input) status (Cause of the error message) Faulty K1relay Power supply/electrical equipment section fan alarm (Causes of the error message) 1. Poorly connected or broken harness between: 1) Electrical equipment cooling fan 1 (F631A) and PAC03 on the PAC23 circuit board 2) Electrical equipment cooling fan 2 (F631 Abnormal +24V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD4 on the LDD23 circuit board and PWR6 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty LDD23 circuit board
Actions
2. Replace the PWR23 circuit board. 3. Replace the unit (PS1) in the DC power supply. Restart the system software.
E-2854
Power supply cooling fan(F630) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. Replace F630. Replace the K1 relay.
E-2856
Electrical section relay abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Electrical equipment cooling fan(F631) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
E-2859
Restart the system software.
1. Connect the harness correctly, or repair or replace it. 2. Replace F631A. 3. Replace F631B.
E-2871
LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. Replace the PWR23 circuit board. 3. Replace the LDD23 circuit board.
E-2872
Abnormal +8V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the LDD4 on the LDD23 repair or replace it. circuit board and PWR6 on the PWR23 circuit board 2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board. 3. Faulty LDD23 circuit board 3. Replace the LDD23 circuit board. Abnormal +12V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD4 on the LDD23 circuit board and PWR6 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty LDD23 circuit board
E-2873
39
3. ERROR MESSAGE
No. E-2874
Message LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Abnormal -12V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD4 on the LDD23 circuit board and PWR6 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty LDD23 circuit board
Actions
E-2875
Abnormal +24V interlock power supply is detected. (Causes of the error message) 1. The magazine door opened. 1. Close the magazine door. 2. Poorly connected or broken harness 2 . Connect the harness correctly, or between the LDD3 on the LDD23 repair or replace it. circuit board and PWR6 on the PWR23 circuit board 3. Faulty PWR23 circuit boar 3. Replace the PWR23 circuit board. 4. Replace the LDD23 circuit board. Abnormal +12V interlock power supply is detected. (Causes of the error message) 1. The magazine door opened. 1. Close the magazine door. 2. Poorly connected or broken harness 2. Connect the harness correctly, or between the LDD3 on the LDD23 repair or replace it. circuit board and PWR6 on the PWR23 circuit board 3. Faulty PWR23 circuit boar 3. Replace the PWR23 circuit board. 4. Replace the LDD23 circuit board. Abnormal L+5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board Replace the LDD23 circuit board.
E-2876
E-2877
LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
E-2878
Abnormal L+8V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board
Replace the LDD23 circuit board.
E-2879
Abnormal A+5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board
E-2880
Abnormal A-5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board
E-2881
Abnormal R+5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board
40
3. ERROR MESSAGE
No. E-2882
Message LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Abnormal R-5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board
Actions Replace the LDD23 circuit board.
E-2884
Blown fuse for D+5V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD7 on the LDD23 circuit board and JROS in the laser optical unit. 2. Faulty laser optical unit 3. Blown fuse (F138) on the LDD2 Blown fuse for A+5V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD7 on the LDD23 circuit board and JROS in the laser optical unit. 2. Faulty laser optical unit 3. Blown fuse (F135) on theLDD23 Blown fuse for +24V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) LDD15 on the LDD23 circuit board and F614A 2) LDD15 on the LDD23 circuit board and F614B 3) LDD5 on the LDD23 circuit board and A Blown fuse for A+8V power supply is detected. (Causes of the error message) 1. Faulty laser optical unit 2. Blown fuse (F133) on the LDD23 circuit board caused by Item 1 above 3. Faulty LDD23 circuit board Blown fuse for A+12V power supply or abnormal A-12V voltage is detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) LDD5 on the LDD23 circuit board and AOM1 on the AOM driver 2) LDD7 on the LDD23 circuit board and JROS Blown fuse for A-12V power supply or abnormal A+12V voltage is detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) LDD5 on the LDD23 circuit board and AOM1 on the AOM driver 2) LDD7 on the LDD23 circuit board and JROS
2. Replace the laser optical unit. 3. Replace F138.
E-2885
LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
2. Replace the laser optical unit. 3. Replace F135.
E-2886
1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD/AOM driver cooling fan (F614A). 3. Replace the LDD/AOM driver cooling fan (F614B). 4. Replace the AOM driver. 5. Replace the laser optical unit. 6. Replace F132.
E-2887
1. Replace the laser optical unit. 2. Replace F133. 3. Replace the LDD23 circuit board.
E-2888
1. Connect the harness correctly, or repair or replace it. 2. Replace the AOM driver. 3. Replace the laser optical unit. 4. Replace F134.
E-2889
1. Connect the harness correctly, or repair or replace it. 2. Replace the AOM driver. 3. Replace the laser optical unit. 4. Replace F136.
41
3. ERROR MESSAGE
No. E-2890
Message LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative.
Factor Blown fuse for A-12VR power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD5 on the LDD23 circuit board and AOM1 on the AOM driver 2. Faulty AOM driver 3. Blown fuse (F137) on the LDD23 circuit board Blown fuse for IL+24V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD7 on the LDD23 circuit board and JROS in the laser optical unit 2. Faulty fan (F670) 3. Faulty fan (F671) 4. Faulty fan (F67
Actions
2. Replace the AOM driver. 3. Replace F137.
E-2891
2. 3. 4. 5. 6.
Replace F670. Replace F671. Replace F672. Replace S673. Replace F139.
E-2892
Blown IL+8V power supply fuse is detected. (Causes of the error message) 1. Faulty laser optical unit 2. Blown fuse (F131) on the LDD23 circuit board caused by Item 1 3. Faulty LDD23 circuit board
1. Replace the laser optical unit. 2. Replace F131. 3. Replace the LDD23 circuit board.
42
4. MAINTENANCE MENU
4.1
4.1.1
Printer Adjustment/Maintenance (05)

Printer Input Check (0525)
This procedure displays the status of the sensors.
[Selection]
[Setup and Maintenance] [05 Printer Adjustment/ Maintenance] [0525 Printer Input Check] 1. Click the [Close] button. Operation returns to the menu screen.
[Next page]
[Prev. page]
43
4. MAINTENANCE MENU
4.1.2 Printer I/O Check (0540)
This procedure displays the status of the motors, solenoids and sensors.
[Selection]
[Setup and Maintenance] [05 Printer Adjustment/ Maintenance] [0540 Printer I/O Check] 1. Click the required operation button. The respective motor or solenoid operates if it is normal.
[Next page] [Prev. page]
2. Click the [Close] button. Operation returns to the menu screen.
[Next page]
[Prev. page]
[Next page]
[Prev. page]
44
5. DISTRIBUTION SECTION
5.1
5.1.1
Outline
Unit Identication
The model identication color label is attached to each printer unit.
TYPE
Model Identification Color Label

VG2-004
Identication Color List Printer/Processor LP-5500 LP-5700 LP-5900 Not used Color Red Yellow Blue White
NOTE: White circle indicates label attaching position.
Example: Blue + White: Unit for LP-5900 Yellow + Blue: Unit for LP-5700 and LP-5900 Example
Distribution Unit
Model Identification Color Label

G2-020
45
5.1.2 Parts Location
Distribution Entrance Unit
Nip Release Motor 3 (M656)
Nip Release Home Position Sensor 3 (D656)
Nip Release Home Position Sensor 2 (D655)
VG2-042
46
Distribution Unit
Distribution Section Paper Sensor LED (Rear : D665L)
Distribution Section Paper Sensor (Rear : D665P)
Distribution Section Paper Sensor (Center : D660P) Distribution Section Paper Sensor (Front : D664P) Distribution Section Paper Sensor LED (Front : D664L) Nip Release Home Position Sensor for M657 (D657)
Distribution Section Paper Sensor LED (Center : D660L)
Distribution Slide Motor (M661)
Feed Motor 5 (M660) Nip Release Start Sensor 2 LED (Rear : D659L) Nip Release Start Sensor 2 (Rear : D659P) Nip Release Start Sensor 1 LED (Front : D658L) Nip Release Start Sensor 1 (Front : D658P) Distribution Section Drive Standby Sensor (D669)
Nip Release Motor 4 (Front : M662)
VG2-001
47
Distribution Home Position Sensor for M661 (D661)
Nip Release Home Position Sensor for M662 (Front : D662)
Nip Release Home Position Sensor for M663 (Rear : D663)
Nip Release Motor 4 (Rear : M663)
VG2-002
48
Pipe Slider
Distribution Roller
Feed Rollers
VG2-003
49
5. DISTRIBUTION SECTION 5.2

5.2.1
Operation Sequences
Sensors and Motors
Symbol D657 D658L/P
Name Nip Release Home Position Sensor (for M657) Nip Release Start Sensor (Front)
Function M657 home position detecting Trigger for nipping, releasing and distribution returning start Trigger for nipping, releasing and distribution returning start Trigger for distribution start and jamming monitoring Trigger for nipping and releasing Trigger for nipping and releasing Trigger for speed control (up/down) start and jamming monitoring Trigger for speed control (up/down) start and jamming monitoring Trigger for speed control (up/down) start and jamming monitoring Drive standby detecting Nips and releases the No. 16 roller. Distributes paper sheets.
D659L/P D660L/P D664L/P D665L/P D666L/P
Nip Release Start Sensor (Rear) Distribution Section Paper Sensor (Center) Distribution Section Paper Sensor (Front) Distribution Section Paper Sensor (Rear) Speed Control Section Paper Sensor (Front)
D667L/P
Speed Control Section Paper Sensor (Center)
D668L/P D669 M657 M661
Speed Control Section Paper Sensor (Rear) Distribution Section Drive Standby Sensor Nip Release Motor 5 Distribution Slide Motor
50
D657 M657
D658L/P(F) D659L/P(R)
Unit Photo-transistor Sensor Photo-interrupter Sensor Roller with Nip Release Roller with One Way Clutch
GIIxxx
51
5.2.2 Nip OFF/ON Operation of No. 16 Roller
Roller nip ON/OFF is determined according to the sheet feed length (L). L 254.0 mm: Nip OFF L > 254.0 mm: Nip ON
START
Is the leading end of paper detected by the distribution section paper sensor (Front : D658 / Rear : D659) ?
No
Yes Nip release motor 5 (M657) turns counterclockwise for 56 pulses to release nip.
Is the trailing end of paper detected by the distribution section paper sensor (Front : D664 / Rear : D665) ?
No
Yes Nip release motor 5 (M657) turns clockwise for 56 pulses to nip.
END
52
5.2.3 Distribution Processing
START
Paper
The distribution section paper sensor (D660) detects the leading end of paper.
Distribution Roller
D664
D660
D665
Is the distribution unit in the center position? Yes
No
Is the trailing end of paper detected by the distribution section paper sensor (Front: D664/Rear: D665)? Yes
No
Disregard
Jamming error
The distribution slide motor (M661) moves the distribution roller to the front (or rear) position at 2400 pps. (Distribution is started from the front position.)
After the nip start sensor (Front: D658/Rear: D659) detects the leading end of paper, nip is released and the distribution roller moves toward the center position at 2400 pps.
D658
D659
When the trailing end of paper is detected by the distribution section paper sensor (Front: D664/Rear: D665) and the distribution roller stops at the center position, the roller is nipped.
END
53

5.3.1
Distribution Entrance Unit Parts Replacement

Printer Right Inner Cover Removal/Reinstallation
Removal
1. Open the magazine door hinge section (refer to LP-5700 service manual). 2. Remove the left cover section (refer to LP-5700 service manual). 3. Remove the screws then the light shield cover.
Light Shield Cover Screws (3)
L2485
4. Remove the screw then the upper knob. 5. Remove the screw then the lower knob. 6. Remove the screws then the printer right inner cover.
Screw Upper Knob
Screws (4)
Lower Knob Printer Right Inner Cover Screw

G2-011
Reinstallation
Reinstallation is essentially in the reverse order of removal.
Upper Knob NOTE: Adjust the upper knob position as described below. 1) Temporarily install the upper knob to the unit. 2) Turn the knob counterclockwise fully. 3) Reinstall the upper knob so its rib is in a horizontal and tighten the screw.
Screw
G2-021
54
5.3.2 Drive Gear Disengagement
Disengagement
1. Remove the printer right inner cover (see Subsection 5.3.1). 2. Loosen the two screws and remove the two screws.
Screws (2)(Loosen)
Screws (2)
G2-013
3. Lift the motor bracket, shift the bracket on the distribution entrance unit to the left side and then lower the motor bracket.
NOTE: The distribution slider is in the front, push it toward the rear before performing Step 3.
Bracket
Motor Bracket
Motor Bracket
G2-014
4. Loosen the screw securing the drive gear bracket, then swing the bracket up and retighten it.
Drive Gear Bracket
Screw
G2-016
55
Engagement
Engagement is essentially in the reverse order of disengagement.
NOTE: Perform the gear engagement adjustment described below. 1) Loosen the screw and remove the jig. 2) Loosen the screw securing the drive gear bracket. 3) Install the jig between the gear shafts and tighten the screw. 4) Remove the jig and return it to its original position.
Drive Gear Bracket
Screw (Loosen)
Jig
Jig
Screw (Loosen)
G2-019
5.3.3
Distribution Entrance Unit Removal/Reinstallation
Removal
1. Remove the connector cover (refer to LP-5700 service manual). 2. Disengagement the drive gear (see Subsection 5.3.2). 3. Disconnect the connectors.
JFKE2 Connector
jfke1 Connector
L2487
4. Remove the screws mounting the unit. 5. Remove the distribution entrance unit.
Screws (2)
Reinstallation
Distribution Entrance Unit
G2-017
56

5.4.1
Distribution Unit Parts Replacement

Distribution Unit Removal/Reinstallation
Removal
1. Disengage the drive gear (see Subsection 5.3.2). 2. Loosen the two upper screws, remove the two lower screws then the distribution section inner cover by shifting the spring hook.
Screws (2) (Loosen)
Spring Hook
Screws (2) Distribution Section Inner Cover

G2-015
3. Disconnect the connectors and open the clamp.
JFKR3 Connector
jfut2 Connector
JFKR4 Connector
Clamp
jfut2 Connector
L2518
4. Remove the screws then the unit.
Screws (2)
Reinstallation
Distribution Unit
G2-018
57
5.4.2 Nip Release Motor Bracket Removal/Reinstallation
Removal
1. Remove the distribution unit (see Subsection 5.4.1). 2. Disconnect the JFUR7 connector.
JFUR7 Connector
VG2-007
3. Remove the E-ring then the bearing. 4. Remove the nip release motor bracket.
Nip Release Motor Bracket
E-ring Bearing
Reinstallation
VG2-005
5.4.3
Nip Release Motor 5 (M657) Replacement
Removal
1. Remove the nip release motor bracket (see Subsection 5.4.2). 2. Remove the spring. 3. Remove the E-ring then the nip release knob gear and pin. 4. Remove the E-ring then the bearing.
Spring
Bearing E-ring Pin E-ring
Nip Release Knob Gear

VG2-006
58
5. Remove the screws then the gear bracket.
Gear Bracket Screws (2)

VG2-008
6. Disconnect the M657 connector.
M657 Connector
VG2-011
7. Remove the screws then the motor bracket.
Motor Bracket
Screws (2)
VG2-009
59
8. Remove the screws then the motor.
Screws (2)
Bracket

VG2-010
Reinstallation
NOTE: After installing the tension spring, tighten the bracket xing screws.
Spring
Screws (2)
VG2-012
5.4.4
Nip Release Drive Gear/Belt Replacement
Removal
1. Remove the nip release motor 5 (see Subsection 5.4.3). 2. Remove the E-rings then the bearings, one way gear, gear pulley, pin, shaft, belt ange and nip release drive belt.
Gear Pulley Bearings (2)
Pin
Nip Release Drive Belt Belt Flange
Shaft
One Way Gear E-rings (2)

VG2-013
60
3. Remove the E-ring then the bearing, shaft, pin and gear.
Pin
Shaft
Gear E-ring Bearing

VG2-014
4. Remove the E-rings then the gears.
Gears (3) E-rings (3)

VG2-015
5. Remove the E-rings then the gears.
Reinstallation
E-rings (2) Gears (2)
VG2-016
61
5.4.5 Nip Release Home Position Sensor (Front: D662/Rear: D663) Replacement
Removal
1. Remove the distribution unit (see Subsection 5.4.1). 2. Remove the screws then the sensor bracket.
Sensor Bracket Screws (2)

VG2-017
3. Remove the screws then the sensor bracket.
Screws (2) Sensor Bracket
L2520
4. Disconnect the connector, release the locking tabs and remove the sensor.
Sensor (D663)
Installation
Installation is essentially in the reverse order of removal.
Locking Tabs Sensor (D662) Connector
L2521
62
5.4.6 Nip Roller Replacement
Removal
1. Remove the distribution unit (see Subsection 5.4.1). 2. Open the clamp then disconnect the jfur3 connector.
jfur3 Connector
Clamp
VG2-018
3. Remove the screws then the nip roller bracket assembly.
Nip Roller Bracket
Screws (4)
L2531
4. Remove the pre-turning belts.
Pre-turning Belts (2)
L2532
63
5. Remove each E-ring then the roller and the two bearings.
E-rings (2)
Installation
Bearings (2) Roller
L2533
5.4.7
Distribution Home Position Sensor (D661) Replacement
Removal

VG2-017
3. Disconnect the connector, release the locking tabs and remove the sensor.
Connector
Locking Tabs
Installation
Sensor (D661)
L2534
64
5.4.8 Nip Release Start Sensor (Front : D658P / Rear : D659P) Replacement
Removal

VG2-017
3. Disconnect the connector. 4. Remove the screw then the sensor.
Nip Release Start Sensor 2 (D659P) Screw D659 Connector
Installation
Screw D658 Connector
VG2-019
Nip Release Start Sensor 1 (D658P)
65
5.4.9
Nip Release Start Sensor LED (Front : D658L / Rear : D659L) Replacement
Removal
1. Remove the distribution unit (see Subsection 5.4.1). 2. Open the distribution section guide plate.
Distribution Section Guide Plate

VG2-020
3. Remove the screw then the sensor bracket.
Screw
Sensor Bracket
VG2-021
4. Open the clamps.

Sensor Cover
Screw
D658L Connector
5. Disconnect the connector. 6. Remove the screw then the sensor and cover.
Installation
Nip Release Start Sensor 2 LED (D659L)
Nip Release Start Sensor 1 LED (D658L)
Clamps (2)
VG2-022
66
5.4.10 Nip Release Home Position Sensor for M657 (D657) Replacement
Removal
1. Remove the nip release motor bracket (see Subsection 5.4.2). 2. Remove the E-ring then slide the bearing.
E-ring
Bearing
VG2-023
3. Remove the shaft assembly.
Shaft Assembly
VG2-024
4. Open the clamp then disconnect the D657 connector. 5. Loosen the locking tabs then remove the sensor.
Locking Tabs (4)
D657 Connector
Installation
Nip Release Home Position Sensor for M657 (D657) Clamp
VG2-025
67
5.4.11 Distribution Roller Replacement
Removal
1. Remove the shaft assembly (see Subsection 5.4.10). 2. Remove the screws then the distribution bracket.
Screws (3) Distribution Bracket
Screws (3)
VG2-026
3. Remove the screws then the slide bush housing and slide shaft.
Slide Shaft
Slide Bush Housing
Screws (2)
VG2-027
4. Remove the screws.
Screws (3)
Screws (6)
VG2-028
68
5. Remove the screws then the entrance guide plates.
Entrance Guide Plates (2)
Screws (4)
VG2-029
6. Loosen the screws and remove the screws then the pipe frame.
Screws (2)
Pipe Frame
Screws (2) (Loosen)

VG2-030
7. Remove the screws then the pipe slider cover.
Pipe Slider Cover
Screws (2)
VG2-031
69
8. Remove the screws then the bearing holder.
Bearing Holder
Screws (2)
VG2-032
9. Remove the E-ring then the bearing and drive roller.
Drive Roller
Bearing
E-ring
VG2-033
10. Remove the E-ring then the gear, pin and bearing.
Pin Gear
Bearing
E-ring
VG2-034
70
11. Remove the E-ring and bearing then the nip roller bracket.
Bearing
E-ring
Nip Roller Bracket

VG2-035
12. Remove the E-rings and bearings then the upper nip roller.
Bearings (2)
E-rings (4)
Upper Nip Roller

VG2-036
13. Remove the E-rings and bearings then the lower nip roller.
Bearings (2)
E-rings (2)
Installation
Lower Nip Roller

VG2-037
71
5.4.12 Pipe Slider Replacement
Removal
1. Remove the bearing holder (see Subsection 5.4.11). 2. Loosen the locking tab then remove the drive gear. 3. Remove the E-ring then the bearing.
Bearing
E-ring Locking Tab Drive Gear

VG2-038
4. Remove the E-ring then the bearing.
E-ring
Bearing
VG2-039
5. Remove the screws then the distribution section.

Distribution Section
Screws (2)
VG2-040
72
6. Remove the pipe slider assembly.
Installation
Pipe Slider Assembly
VG2-041
73
6. DRYER SECTION
6.1 Outline
Dryer Belt Unit
Dryer Belt
20 Soft Rollers (Gray) 20 Hard Rollers (Brown)
20 Soft Rollers (Beige)
Dryer Entrance Squeegee Roller
74
6. DRYER SECTION 6.2

6.2.1
Dryer Entrance Squeegee Rack Parts Replacement

Upper Roller Section Removal/Reinstallation
Removal
1. Remove the E-ring then the gear.
Spacers (4)
Screws (4)
2. Remove the screws and spacers.

Gear
E-ring
VG2-043
3. Remove the screws then the upper roller section.
Upper Roller Section
Screws (2)
VG2-044
Reinstallation
NOTE: Install the upper section to the lower section by aligning their D-cut as shown.
D-cut
VG2-048
75
6. DRYER SECTION
6.2.2 Upper Section Roller Replacement
Removal
1. Remove the upper roller section (see Subsection 6.2.1). 2. Remove the E-rings then the gears.
Gears (2) E-rings (2)

VG2-045
3. Remove the screws then the bracket, spring and bearings.
Bearings (2) Spring
Bracket
Screws (2)
VG2-046
4. Remove the screws then the brackets, frames, spring, bearings and rollers.
Rollers (2)
Screws (2) Frames (2)
Reinstallation
Bearings (2) Brackets (2) Spring
VG2-047
76
6. DRYER SECTION
6.2.3 Lower Section Roller Replacement
Removal
1. Remove the upper roller section (see Subsection 6.2.1). 2. Remove the E-rings then the gears, springs and bearings.
Springs (3)
Bearings (6) E-rings (9) Gears (9)

VG2-049
3. Remove the springs then the bearings.
Bearings (3)
Springs (3)
VG2-050
4. Remove the rollers.
Reinstallation
Rollers (6)
VG2-051
77

6.3.1
Dryer Belt Unit Parts Replacement

Dryer Rack Section Rollers and Mesh Belts Replacement
Removal
Bearings (2)
1. Remove the dryer belt unit (refer to LP-5700 service manual). 2. Remove the E-rings then the bearings. 3. Remove the screws then the bracket and Roller 1.
E-rings (2)
Roller 1
Screws (2)
Bracket
G2-023
4. Remove the springs.

Bearings (2)
Roller 2 Brackets (2)
5. Remove the E-rings then the washers, brackets, bearings and Roller 2.
Springs (2) Washers (2) E-rings (4)

G2-024
6. Remove the E-rings then the bearings. 7. Remove the screws then the bracket and Roller 3.
Roller 3
Bracket E-rings (2) Bearings (2) Screws (2)

VG2-025
78
6. DRYER SECTION
8. Remove the E-ring then the gear. 9. Remove the E-rings then the bearings and Roller 4.
Bearings (2)
Roller 4 Gear E-ring
E-rings (2)
G2-026
10. Remove the screws then the brackets and mesh belts.
Mesh Belt
Installation
NOTE: Install Roller 2 with its longer shaft end towards the rear. Align the D-cut of Roller 2 and the bearing bracket. Note the thickness of the washers. Brackets (2) Screws (8)
G2-027
79

6.4.1
Dryer Rack Parts Replacement

Front Bearing Housing Disassembly/Reassembly
Disassembly
1. Remove the dryer feed roller drive belt (refer to LP-5700 service manual). 2. Remove the E-ring then the pulley, shaft and bearings.
Shaft
Bearings (2) Pulley E-ring

VG2-052
3. Remove the screw then the Housing 1. 4. Remove the screw then the Housing 2.
Housing 2
Screw
Reassembly
Reassembly is essentially in the reverse order of disassembly.
Housing 1
Screw
VG2-053
80
6. DRYER SECTION
6.4.2 Rear Bearing Housing Disassembly/Reassembly
Disassembly
1. Remove the dryer rack belt (refer to LP-5700 service manual). 2. Pressure the spring then loosen the hex. socket head set screws.
Spring
Hex. Socket Head Set Screws (2)

VG2-054
3. Remove the shaft then the spacers, spring and bearing.
Shaft
Spring
Bearing Spacers (2)

VG2-055
4. Remove the screw then the housing and bearing.
Bearing
Reassembly
Reassembly is essentially in the reverse order of disassembly.
Housing Screw
VG2-056
81

6.5.1
Dryer Rack Maintenance

Cleaning the Dryer Rack Mesh Belt
1. Remove the dryer belt unit (refer to LP-5700 service manual). 2. Wipe clean the mesh belt using a cloth moistened with water. 3. Reinstallation the dryer belt unit (refer to LP-5700 service manual).
G2-022
82
7. ELECTRICAL SECTION
7.1 Parts Location
AOM Driver Operation Panel (AOM23 Circuit Board) Laser Optical Unit Densitometer LDD23 Circuit Board AD300 Power Switch
PDA26 Circuit Board JNF23 Circuit Board
JND23 Circuit Board Image Control Box GDM23 Circuit Board GIE23 Circuit Board GPR23 Circuit Board GEP23 Circuit Board ATX Power Supply GMC23 Circuit Board JNE23 Circuit Board PAC23 Circuit Board
Relays (K1 to K5) Leakage Breakers (LB1 to LB3) Capacitors (C1 to C3)
CTL23 Circuit Board
Noise Filters (NF1 to NF3)
PDB23 Circuit Board
Circuit Protectors (CP1 to CP6) DC Power Supply Section PWR23 Circuit Board Power Supply Built-in Circuit Electrical Equipment Section Terminal Section Breaker Auxiliary Power (SPS23 Circuit Board)
L21975
83
8. ELECTRICAL CIRCUIT DIAGRAMS

8.1 Printer I/O Parts Diagram
M657 D658L/P D659L/P
Switch
Motor Photo-interrupter Photo-transistor Micro Switch Solenoid Temperature Sensor Fan
L21189
84

Paper Supply Section
Symbol
D680A D680B M610 M620
Name
Magazine door interlock switch 1 Magazine door interlock switch 2 Upper magazine paper supply motor Lower magazine paper supply motor Micro Switch Micro Switch Pulse Motor Pulse Motor
Remark
Paper Feeding Section

Symbol D601 D602 D603 D604 D616 D617 D618 D619 D626 D627 D628 D629 D631 D632 D633 D640 D641 D642 D681A D681B M600 M601 Name Upper cutter open (home position) sensor Upper cutter close sensor Lower cutter open (home position) sensor Lower shutter close sensor Upper magazine paper end sensor Upper magazine open/close sensor 1 Upper magazine open/close sensor 2 Upper magazine splice sensor Lower magazine paper end sensor Lower magazine open/close sensor 1 Lower magazine open/close sensor 2 Lower magazine splice sensor Upper magazine paper sensor Lower magazine paper sensor Feed section paper sensor Registration section paper sensor Tilt home position sensor (for M641) Nip release home position sensor 1 (for M642) Left side door interlock switch 1 Left side door interlock switch 2 Upper cutter drive motor Lower cutter drive motor Photo Interrupter Photo Interrupter Photo Interrupter Photo Interrupter Micro Switch Photo Interrupter Micro Switch Micro Switch LED, Photo-transistor Micro Switch Photo Interrupter Micro Switch Micro Switch LED, Photo-transistor Photo Interrupter Separate Type Photo Interrupter Photo Interrupter Separate Type Photo Interrupter Photo Interrupter Photo Interrupter Micro Switch Micro Switch DC Motor DC Motor Pulse Motor Pulse Motor Pulse Motor Remark
D610~D615 Upper magazine ID sensor
D620~D625 Lower magazine ID sensor
M630/M631/ Feed motor 1 to 4 M632/M640 M641 M642 S630 S631/S632/ S640/S641 Registration tilt motor Nip release motor 1 Back printer head Nip release solenoid 1 to 4
85

Exposure Section
Symbol D650 D651 D653 D674 D684 F608 F609 F610~F612 F690A F690B HS760 M650 M651 S673 TS650 Name Exposure section entrance paper sensor Soft nip home position sensor (for M651) Exposure position paper sensor Shutter open/close sensor Power switch Feed section cooling fan 4 Feed section cooling fan 5 Anti-dust fan AOM cooling fan LDD cooling fan Thermohygrometer Sub-scanning feed motor Soft nip motor Shutter solenoid Exposure point temperature sensor IC IC Pulse Motor Pulse Motor Photo Interrupter LED, Photo-transistor Photo Interrupter Switch Remark LED, Photo-transistor
Distribution/Print Exit Section

Symbol D655 D656 D657 D658 D659 D660 D661 D662 D663 D664 D665 D666 D667 D668 D669 F606 F607 M655 M656 M657 M660 M661 M662 M663 M664 M665 Name Nip release home position sensor 2 (for M655) Nip release home position sensor 3 (for M656) Nip release home position sensor (for M657) Nip release start sensor (Front) Nip release start sensor (Rear) Distribution paper sensor (center) Distribution home position sensor (for M661) Nip release home position sensor 4 (front) (for M652) Nip release home position sensor 4 (rear) (for M653) Distribution paper sensor (front) Distribution paper sensor (rear) Speed control section paper sensor (front) Speed control section paper sensor (center) Speed control section paper sensor (rear) Distribution drive standby sensor Feed section cooling fan 2 Feed section cooling fan 3 Nip release motor 2 Nip release motor 3 Nip release motor 5 Feed motor 5 Distribution motor Nip release motor 4 (front) Nip release motor 4 (rear) Speed control motor (front) Speed control motor (rear) Pulse Motor Pulse Motor Pulse Motor Pulse Motor Pulse Motor Pulse Motor Pulse Motor Pulse Motor Pulse Motor Photo Interrupter Photo Interrupter Photo Interrupter Separate Type Photo Interrupter Separate Type Photo Interrupter Separate Type Photo Interrupter Photo Interrupter Photo Interrupter Photo Interrupter Separate Type Photo Interrupter Separate Type Photo Interrupter Separate Type Photo Interrupter Separate Type Photo Interrupter Separate Type Photo Interrupter Micro Switch Remark
86

Power/Electrical/Control Section
Symbol D765 F600~F604 Feed section cooling fan 1 F630 Electrical equipment cooling fan Name Dryer heater selection switch Control section exhaust fan F620 Power supply cooling fan Switch F605 Image control section cooling fan F631A/B Remark
87
8.2
1
D601
1 3 5 1 3 5 1 2 3 1 3 5
D+5Va D601 DGND

1 3 5 1 3 5
(RED) (BLU) (BLK) Upper Cutter Open (Home Position) Sensor Upper Cutter Close Sensor jha3/jha6 jha3 D602
2 4 6 2 4 6 1 2 3
(RED) (BLU) (BLK) (RED) (BLU) (BLK) (RED) (BLU) (BLK)

2 4 6 78 2 4 6 78
(RED) (BLU) (BLK)
JND23 Circuit Board Wiring Diagram (1/2)
A1 A2 A3 A4 A50 A49 A48
2 4 6
D+5Va D602 DGND (RED) (BLU) (BLK)
D610
D610
D610 DGND
7 9 1 2 1 3 1 3 7 9 7 9
(RED) (GRY) D611 D611

1 2 2 4 2 4 8 10 8 10
(RED) (GRY) (RED) (GRY) (RED) (GRY) D612 D612

1 2 5 7 5 7
(RED) (GRY)
Upper Magazine ID Sensor 1
D611 DGND
8 10
(RED) (GRY)
1113 1113
D612 DGND
1113
(RED) (GRY) (RED) (GRY) D613 D613

1 2 6 8 6 8 1214 1214
(RED) (GRY) (RED) (GRY)

1 2
D613 DGND
1214
(RED) (GRY)
1517 1517 9 11 9 11
(RED) (GRY) jha4/jha7 jha4 (RED) (GRY)

1012 1012
D614
D614
D614 DGND
1517
(RED) (GRY)
1618 1618
(RED) (GRY) (RED) (GRY) (RED) (GRY) (RED) (GRY)
D615
D615
D615 DGND
1618
(RED) (GRY) jha1 jha1

1921 1921 1315 1315

1416 1416

1 2
JND2 JND2
1921
1 2
D617
D617
D617 DGND (RED) (GRY)

2022 2022
Upper Magazine Open/Close Sensor 1

1 2
D618
D618
D618 DGND
2022
(RED) (GRY)
(RED) (GRY)
Upper Magazine Open/Close Sensor 2
D616
1 2 3
D+5Va D616 DGND

232527 232527 232527
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Upper Magazine Paper End Sensor

171819 1 2 171819 1 2
D619L
1 2
D619L
JND1 JND1 D+5Va D619L

2426 2426 2426
(RED) (BLK)
28 28
(RED) (BLK)
(RED) (BLK) jha5/jha8 jha5
Upper Magazine Splice Sensor LED
CTL9 CTL9 (DGND)

28
A4 A3 A2 A1 B50 B49 B48
A48 A49 A50 B1 B2 B3
D619P
1 2 3
D619P
CTL23 Circuit Board

D+5Va D619P DGND
293133 293133 293133
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)

3 4 5 3 4 5
Upper Magazine Splice Sensor
D631
3 2 1
303234
303234
303234
D+5Va D631 DGND (RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Upper Magazine Paper Sensor
D603
D+5Va D603 DGND
(RED) (BLU) (BLK)

2 4 6
(RED) (BLU) (BLK)

2 4 6 2 4 6
(RED) (BLU) (BLK) jha3/jha6 jha6
Lower Cutter Open (Home Position) Sensor

1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 2 3 1 2 3
D604
D+5Va D604 DGND
2 4 678
2 4 678
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Lower Cutter Close Sensor
1 3
1 3
D620 D620
7 9
7 9
7 9
1 2
D620 DGND D621 DGND D622 DGND
(RED) (GRY)
8 10 1113
(RED) (GRY)
8 10 8 10
(RED) (GRY)
2 4 2 4
Lower Magazine ID Sensor 1 Lower Magazine ID Sensor 2

1 2
D621 D621

B3 B2 B1
(RED) (GRY)
1113 1113
(RED) (GRY)
5 7 5 7
D622
1 2
D622
JND23 Circuit Board (1/2)

D623 DGND D624 DGND D625 DGND D627 DGND D628 DGND JND3 JND3
1214
(RED) (GRY)
1214 1214
(RED) (GRY)
6 8 6 8
Lower Magazine ID Sensor 3 Lower Magazine ID Sensor 4

1 2
D623
D623
Paper Supply/Feed Section
B48 B49 B50
(RED) (GRY)
1517 1618 1921 2022
(RED) (GRY)
1517 1517
(RED) (GRY)
9 11 9 11
jha4/jha7 jha7
(RED) (GRY) (RED) (GRY) (RED) (GRY) (RED) (GRY)
(RED) (GRY)
1618 1618
(RED) (GRY)
1012 1012
Lower Magazine ID Sensor 5

1 2 1 2
D624 D625
D624 D625
(RED) (GRY) jha2 jha2

1921 2022 1921 2022
(RED) (GRY)
1315 1315
Lower Magazine ID Sensor 6 Lower Magazine Open/Close Sensor 1

1 2
D627 D627
(RED) (GRY)
1416 20 171819 1416 20 171819
D628
1 2
D628
(RED) (GRY)
Lower Magazine Open/Close Sensor 2
D626
1 2 3
D+5Va D626 DGND (DGND) D+5Va D629L
232425
232425
232425 26 2729
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)

26 2729 26
(RED) (BLU) (BLK)
Lower Magazine Paper End Sensor
D629L
D629L
1 2
1 2
(RED) (BLK) D+5Va D629P DGND

313335
(RED) (BLK)
313335 313335
(RED) (BLK) jha5/jha8 jha8

3 4 5 3 4 5
Lower Magazine Splice Sensor LED

1 2 2729
D629P
1 2 3
D629P
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Lower Magazine Splice Sensor
D632L
D632L
2830
2830
D632L D632L
1 2
D+5Va D632L
(RED) (BLK)
(RED) (BLK)
(RED) (BLK)
1 2
Lower Magazine Paper Sensor LED

1 3 2830
D632P D632P
1 2 3
323436
323436
D+5Va D632P DGND
323436 1 3
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Lower Magazine Paper Sensor
10
1 3
1 3
1 3
1 3
D+5Va D650L D+5Va D653L
(RED) (BLK)
2 4 5 7 9
(RED) (BLK)
2 4 2 4
(RED) (BLK) jfk2 jfk2

2 4 2 4
Exposure Section Entrance Paper Sensor LED

1 2 1 2
D650L D653L D650L D653L
(RED) (BLK)
(RED) (BLK)
(RED) (BLK)
Exposure Position Paper Sensor LED
11
D650P D650P
5 7 9
5 7 9
D+5Va D650P DGND
(RED) (BLU) (BLK) JND6 JND6 D+5Va D653P DGND D+5Va D651 DGND (DGND)
(RED) (BLU) (BLK) jfk1 jfk1
Exposure Section Entrance Paper Sensor

1 2 3 1 2 3
D653P
D653P
(RED) (BLU) (BLK)

11121314
(RED) (BLU) (BLK) jfk3 jfk3

1 2 3 1 2 3 11121314 11121314
Exposure Position Paper Sensor

6 8 10 6 8 10 6 8 10
D651
1 2 3
Sub-scanning Section
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Soft Nip Home Position Sensor (for M651)
12
8-89
8-90
1
D+5Va D641 DGND D641 D641 1 2 3 1 3 5 1 3 5 1 3 5 (RED) (BLU) (BLK) (RED) (BLU) (BLK)
Tilt Home Position Sensor (for M641)
D640L 1 3
D640L
(RED) (BLU) (BLK) jre1 jre1 JND5 JND5
CTL_CN_ST5 NC D+5Va D630 DGND D+5Va D640L 7 9 (RED) (BLK) (RED) (BLK) 7 9 7 9
Registration Section Paper Sensor LED
1 3 5
1 3 5
D642 D642 1 2 3
JND4 JND4 4 6 8 9 10 1 2 3 5 7
Registration Section
Nip Release Home Position Sensor 1 (for M642)
JND23 Circuit Board Wiring Diagram (2/2)
Back Print/Feed Section
2 4 6 7 8 jin1 jin1 2 4 6 7 8
3 2 1 D633 D633
Feed Section Paper Sensor

1 2 3 1 2 3 2 4 6 2 4 6 2 4 6 jre2 jre2 (DGND) D640P D640P 1 2 3 11 8 10 12 11 8 10 12 11 8 10 12 D+5Va D640P DGND 4 5 6 4 5 6 (RED) (BLU) (BLK) (RED) (BLU) (BLK) (RED) (BLU) (BLK) (BLK)
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
D+5Va D633 DGND (DGND) DGND D+5Va D642 DGND (RED) (BLU) (BLK) (RED) (BLU) (BLK) (RED) (BLU) (BLK)
Registration Section Paper Sensor
D655 D655 1 2 3
D+5Va D655 DGND 1 3 5 1 3 5 1 3 5 (RED) (BLU) (BLK) (RED) (BLU) (BLK)
D656 D656 1 2 3
D+5Va D656 DGND 1 2 3 jfke2 jfke2 1 2 3 2 4 6 jfke1 jfke1 2 4 6 2 4 6 JND7 JND7 (RED) (BLU) (BLK) (RED) (BLU) (BLK) (RED) (BLU) (BLK) 9 10 7 8 9 10 7 8 7 8
NC NC
Distribution Entrance Section

D+5Va D662 DGND 1 3 5 (RED) (BLU) (BLK) 1 3 5 1 3 5 D662 D662 1 2 3 1 3 5 1 3 5 (RED) (BLU) (BLK) (RED) (BLU) (BLK) D+5Va D663P DGND 2 4 6 (RED) (BLU) (BLK) D663 D663 1 2 3 (RED) (BLU) (BLK) 2 4 6 7 8 jfur1 jfur1 2 4 6 7 8 2 4 6 7 8 jfur3 jfur3 2 4 6 7 8 (RED) (BLU) (BLK) D658P D658P 1 2 3 D+5Va D658P DGND 7 9 11 (RED) (BLU) (BLK) (RED) (BLU) (BLK) 9 11 13 9 11 13 (RED) (BLU) (BLK) D659P D659P 1 2 3 D+5Va D659P DGND 101214 101214 8 1012 (RED) (BLU) (BLK) (RED) (BLU) (BLK) (RED) (BLU) (BLK) D664L 1 3 D664L D+5Va D664L 1 2 1 2 1315 (RED) (BLK) (RED) (BLK) D660L 1 3 D660L D+5Va D660L 3 4 3 4 14 16 (RED) (BLK) (RED) (BLK) D665L 1 3 D665L
Nip Release Home Position Sensor 4 (Front) (for M662)
Nip Release Home Position Sensor 4 (Rear) (for M663)
Nip Release Start Sensor (Front)
Nip Release Start Sensor (Rear)
Distribution Paper Sensor LED (Front)
Distribution Paper Sensor LED (Center)
JND23 Circuit Board (2/2)

D+5Va D665L 1718 D+5Va D661 DGND 19 2123 JND8 JND8 D+5Va D664P DGND 2022 24
(RED) (BLK)
(RED) (BLK) 5 6 7 9 11 5 6 7 9 11
Distribution Paper Sensor LED (Rear)
D661 D661 1 2 3
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Distribution Home Position Sensor (for M661)
D664P
D664P 1 2 3
Distribution Paper Sensor (Front)
Distribution Section Paper Exit Section
(RED) (BLU) (BLK)
(RED) (BLU) (BLK) 8 10 12 8 10 12
D660P D660P 1 2 3
25 2729
D+5Va D660P DGND
131517 jfur2 jfur2 131517
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Distribution Paper Sensor (Center)
D665P
D665P 1 2 3
D+5Va D665P DGND
141618
141618
2628 30
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Distribution Paper Sensor (Rear)
D669
D669 1 2
D669 DGND
19 20
19 20
31 32
(RED) (GRY)
(RED) (GRY)
Distribution Drive Standby Sensor
D658L 1 3
D658L
D+5Va D658L
33 35
21 22
21 22
(RED) (BLK)
(RED) (BLK) jfur4 jfur4
(RED) (BLK)
Nip Release Start Sensor LED (Front)
D659L 1 3
D659L
D+5Va D659L
34 36
23 24
23 24
(RED) (BLK)
(RED) (BLK)
(RED) (BLK)
Nip Release Start Sensor LED (Rear)
D657 D657 1 2 3
jfur5 jfur5
D+5Va D697 DGND (DGND)
(RED) (BLU) (BLK) 40 1 2 3 5
(RED) (BLU) (BLK) 28 28
(RED) (BLU) (BLK)
Nip Release Home Position Sensor (for M657)

373839 252627 252627
CTL_CN_STG NC D+5Va D666L
D666L 1 3
D666L
(RED) (BLK)
(RED) (BLK) 1 2 1 2
Speed Control Section Paper Sensor LED (Front)
10
D667L 1 3
D667L
D+5Va D667L
(RED) (BLK) 4 6
(RED) (BLK) 3 4 3 4
Speed Control Section Paper Sensor LED (Center)
D668L 1 3
D668L
D+5Va D668L (DGND)
(RED) (BLK) 7 9
(RED) (BLK) 5 6 5 6 jshu1 jshu1
Speed Control Section Paper Sensor LED (Rear)
D666P
D666P 1 2 3
8 10 12 11 JND9 JND9 D+5Va D666P DGND D+5Va D667P DGND 131517 D+5Va D668P DGND (DGND) DGND 141618 19 20
(RED) (BLU) (BLK)
(RED) (BLU) (BLK) 7 9 11 7 9 11
Speed Control Section Paper Sensor (Front)
11
D667P
D667P 1 2 3
(RED) (BLU) (BLK)
(RED) (BLU) (BLK) 8 10 12 13 141516 8 10 12 13 141516
Speed Control Section Paper Sensor (Center)
D668P
D668P 1 2 3
(RED) (BLU) (BLK)
(RED) (BLU) (BLK)
Speed Control Section Paper Sensor (Rear)
12
1 16 2 3 4 1011 12 8 9 JIN1 JIN1 1 16 2 3 4 10 11 12 8 9
PDA6 PDA6 1 16 2 3 4 1011 12 8 9
1 5 4 3 2 6 M631 M631 1 5 4 3 2 6
1 2 3 9 10 11
1 2 3 9 10 11
M631
Feed Motor 2
M655
M656 M656 1 3 4 6
1 3 4 6
3 4 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 3 4 5
5 6 7 3 4 5
Distribution Entrance Section
4 5 6 12 13 14 JIN4 JIN4 4 5 6 12 13 14
1 5 4 3 2 6 M632 M632 1 5 4 3 2 6
5 6 7 3 4 5
M632
M656
Feed Motor 3
Nip Release Motor 3
1 6 2 3
1 6 2 3
PDA7 PDA7 1 6 2 3
S631
1 2 S631 S631 1 2
7 8
7 8
Nip Release Solenoid 1

JIN2 JIN2
PDA26 Circuit Board Wiring Diagram (1/2)
Paper Supply/Back Print Section
1 3 4 6 M657 M657 1 3 4 6
Nip Release Motor 5
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 JNF1 JNF1
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 JIN3 JIN3 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940
PDA8 PDA8 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940
JNF23 Circuit Board
JNF2 JNF2 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940
21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20
S630
JFUR6 JFUR6
5 6 7 8 JFUR2 JFUR2 5 6 7 8
3 4 9 10 PDA14 PDA14
3 4 9 10 JFUR4 JFUR4 3 4 9 10
Printing Head
S632
1 2 S632 S632 1 2
1516
1516

4 5 4 5 4 5
8.3
1
(CN_ST) (CN_ST_rtn) M631 A M631/ACOM M631/ A

1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 M655 M655 1 4 3 6 1 4 3 6 1 2 5 6
(RED) (BLK) (YEL) (BLU) (WHT) (ORG) M631 B M631/BCOM M631/ B Nip Release Motor 2 NC NC
JFKE1 JFKE1 JFKE2 JFKE2 PDA12 PDA12
(RED) (BLK) (YEL) (BLU) (WHT) (ORG) M655 A M655 / A M655 B M655 / B (RED) (YEL) (BLU) (ORG) (RED) (YEL) (BLU) (ORG) (RED) (YEL) (BLU) (ORG)
(BLK) (BLK) (RED) (BLK) (YEL) (BLU) (WHT) (ORG)
(RED) (BLK) (YEL) (BLU) (WHT) (ORG) M655 A M655 / A M655 B M655 / B (RED) (YEL) (BLU) (ORG) (RED) (YEL) (BLU) (ORG) (RED) (YEL) (BLU) (ORG)
(RED) (BLK) (YEL) (BLU) (WHT) (ORG)
M632 A M632/ACOM M632 /A M632 B M632/BCOM M632/ B
(BLK) (ORG) (BLK) (ORG) (BLK)
(BLK) (BLK) (ORG) (BLK)
(CN_ST) (CN_ST_rtn) S631 S631_rtn
(ORG) (BLK) M660 A M660 / A M660 B M660 / B

1 2 6 7 1 2 6 7 1 2 6 7 1 2 6 7 1 2 6 7
(ORG) (BLK) (RED) (YEL) (BLU) (ORG)

JFUR1 JFUR1 JFUR3 JFUR3
(ORG) (BLK) (RED) (YEL) (BLU) (ORG) (RED) (YEL) (BLU) (ORG)
S632 S632_rtn
M660
1 3 4 6 M660 M660 1 3 4 6
Feed Motor 5
PDA13 PDA13 3 4 5 8 9 10 3 4 5 8 9 10 3 4 5 8 9 10 3 4 5 8 9 10
Distribution Motor
M661
M661 A M661 / ACOM M661 / A M661 B M661 / BCOM M661 / B (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (RED) (BLK) (YEL) (BLU) (WHT) (ORG)
1 2 3 4 5 6 M661 M661 1 2 3 4 5 6
3 4 5 8 9 10
M662
Distribution Section
M662 A M662 /A M662 B M662 /B
1 2 7 8 1 2 3 4
1 4 3 6 M662 M662 1 4 3 6
1 2 3 4
1 2 3 4
1 2 3 4
1 2 7 8
1 2 7 8
(RED) (YEL) (BLU) (ORG)

JFUR5 JFUR5
Nip Release Motor 4 (Front)
M657
M657 A M657 /A M657 B M657 /B
M663
M663 A M663 /A M663 B M663 /B
1 4 3 6 M663 M663 1 4 3 6
5 6 11 12
5 6 11 12
5 6 11 12
9 10 11 12
9 10 11 12
Nip Release Motor 4 (Rear)
(GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY)
(GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY)
(CN_ST) NC S630_#5DRY S630_#5COM S630_#9DRY S630_#9COM S630_#3DRY S630_#3COM S630_#11DRY S630_#11COM S630_#1DRY S630_#1COM S630_#13DRY S630_#13COM S630_#15DRY S630_#15COM S630_#17DRY S630_#17COM S630_#18DRY S630_#18COM S630_#16DRY S630_#16COM S630_#2DRY S630_#2COM S630_#14DRY S630_#14COM S630_#4DRY S630_#4COM S630_#12DRY S630_#12COM S630_#6DRY S630_#6COM S630_#10DRY S630_#10COM S630_#7DRY S630_#7COM S630_#8DRY S630_#8COM NC (CN_ST_rtn)
M664
1 2 3 4 5 6
1 2 3 4 5 6
1 5 4 3 2 6 M664 M664 1 5 4 3 2 6
Paper Exit Section PDA26 Circuit Board (1/2)
(CN_ST) (CN_ST_rtn) M664 A M664/ACOM M664 / A M664 B M664/BCOM M664/B
1 14 2 3 4 5 6 7 JSHU1 JSHU1 1 14 2 3 4 5 6 7
1 14 2 3 4 5 6 7 PDA15 PDA15
(BLK) (BLK) (RED) (BLK) (YEL) (BLU) (WHT) (ORG)

JSHU2 JSHU2
Speed Control Motor (Front)
M665
M665 A M665/ACOM M665 / A M665 B M665/BCOM M665/B
1 5 4 3 2 6 M665 M665 1 5 4 3 2 6
8 9 10 11 1213
8 9 10 11 1213
8 9 10 11 1213
7 8 9 10 11 12
7 8 9 10 11 12
Speed Control Motor (Rear)
PDA17 PDA17 1 2
1 2 JPWA1 JPWA1 1 2
To PWR8
(RED) (BLK)
D+5V2_MC GND-5MC
F600
1 3 5
1 3 5
1 3 5
1 4 3 F600 F600 F600 4 1 2
F600 F600_rtn F600_err
(RED) (BLK) (WHT)
(RED) (BLK) (WHT)
P+24V GND Control Section Exhaust Fan Sensor Signal

1 2 JPWA2 JPWA2 1 2
To PWR8
(ORG) (BLK)
+24V01 GND-24V0
1 2
F601
1 4 3 F601 F601 F601 4 1 2
2 4 6
2 4 6
2 4 6
(RED) (BLK) (WHT)
(RED) (BLK) (WHT)
F602
PDA18 PDA18 6 5 8 7 3 4
2 6 3 7 4 8 1 5 JPWA3 JPWA3 2 6 3 7 4 8 1 5
To PWR10
(ORG) (BLK) (ORG) (BLK) (ORG) (BLK)
+24V41 GND-24V4 +24V42 GND-24V4 +24V43 GND-24V4
1 4 3 F602 F602 F602 4 1 2
7 9 11
7 9 11
7 9 11
(RED) (BLK) (WHT)
(RED) (BLK) (WHT)
F603

PDA16 PDA16
1 4 3 F603 F603 F603 4 1 2
8 10 12
8 10 12
8 10 12
(RED) (BLK) (WHT)
(RED) (BLK) (WHT)

JFAN1 JFAN1
10
F604
1 4 3 F604 F604 F604 4 1 2
13 15 17
13 15 17
13 15 17
(RED) (BLK) (WHT)
(RED) (BLK) (WHT)
F605
1 4 3 F605 F605 F605 4 1 2
14 16 18
14 16 18
14 16 18
PDA19 PDA19 2 3 7 1 9 8 11 10 6 12 4 5
1 7 2 8 3 9 4 10 5 11 6 12 JPWA4 JPWA4 1 7 2 8 3 9 4 10 5 11 6 12
To PWR11
(ORG) (BLK) (ORG) (BLK) (ORG) (BLK) (ORG) (BLK) (ORG) (BLK) (ORG) (BLK)
+24V51 GND-24V5 +24V52 GND-24V5 +24V53 GND-24V5 +24V61 GND-24V6 +24V62 GND-24V6 +24V63 GND-24V6
(RED) (BLK) (WHT)
(RED) (BLK) (WHT)
P+24V GND Feed Section Cooling Fan 2 Sensor Signal
F608
1 2 3 F608 F608 1 2 3
19 21 23
19 21 23
19 21 23
(RED) (BLK) (WHT)
(RED) (BLK) (WHT)
11
F609
1 2 3 F609 F609 1 2 3
20 22 24
20 22 24
20 22 24
(RED) (BLK) (WHT)
(RED) (BLK) (WHT)
12
8-91

PDA26 Circuit Board Wiring Diagram (2/2)
1 2 3 4 5 6 7 8 9 10 11 12
A
Sub-scanning Feed Motor P+24V GND Feed Section Cooling Fan 3 Sensor Signal
F606 1 4 3 F606 F606 F606 4 1 2
Upper Cutter Driver Motor
Lower Cutter Driver Motor
M650
Nip Release Motor 1
Registration Tilt Motor
(BLK) (RED) (ORG) (YEL) (BLU)
Feed Motor
Soft Nip Motor
Feed Motor
1 2 3 4 5 M650 M650 1 2 3 4 5
M642
S640
S641
M640
M641
M600
M601
M630
M651
M610
M620
1 4 3 6 M642 M642 1 4 3 6
1 2 S640 S640 1 2
1 2 S641 S641 1 2
1 5 4 3 2 6 M640 M640 1 5 4 3 2 6
1 4 3 6 M641 M641 1 4 3 6
1 2 M600 M600 1 2
1 2 M601 M601 1 2
1 5 4 3 2 6 M630 M630 1 5 4 3 2 6
1 2 3 4 5 JFUK3 JFUK3 1 2 3 4 5
1 2 3 4 5 6 M651 M651 1 2 3 4 5 6
1 3 4 6 M610 M610 1 3 4 6
1 3 4 6 M620 M620 1 3 4 6
(ORG) (BLK)
(ORG) (BLK)
(RED) (BLK) (WHT)
(ORG) (BLK)
(ORG) (BLK)
1 2 3 4
5 6
7 8
C
1 2 3 4 5 6 7 8
9 10 JRE3 JRE3 9 10
11 12 13 14 15 16
17 1819 20
1 3
2 4 JHA3 JHA3
5 6 7 8 9 10
1 2 3 8 9
11 12 13 14 15 16
17 1819 20
1 3
2 4
5 6 7 8 9 10
1 2 3 8 9
4 10 11 5 6 7 12 13 14 JFUK2 JFUK2 4 10 11 5 6 7 12 13 14
1 3 2 4 JMAG3 JMAG3 1 3 2 4
1 3 2 4 JMAG4 JMAG4 1 3 2 4
1 2 3 JFAN3 JFAN3 1 2 3
4 5 6
4 5 6
(ORG) (BLK)
(ORG) (BLK)
(ORG) (BLK)
(ORG) (BLK)
1 2 3 4
5 6
7 8 JRE1 JRE1
9 10 11 12 13 14
15 16 17 18
(BLK) (RED) (YEL) (BLU) (ORG)
(BLK)
2 3
4 5 JHA1 JHA1
7 8 9 10 11 12
1 6
1 2 3 8 9
1 2 3 4
5 6
7 8
9 10 11 12 13 14
15 16 17 18
2 3
4 5
7 8 9 10 11 12
1 6
1 2 3 8 9
4 10 11 5 6 7 12 13 14 JFUK1 JFUK1 4 10 11 5 6 7 12 13 14
1 6 2 3 4 5 JMAG1 JMAG1 1 6 2 3 4 5
1 3 2 4 JMAG2 JMAG2 1 3 2 4
4 JFAN2 JFAN2 4 1 2 3 1 2 3
(RED) (BLK) (WHT)
5 6 7
5 6 7
D
(ORG) (BLK) (RED) (YEL) (BLU) (ORG) (ORG) (BLK) (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (RED) (YEL) (BLU) (ORG) (ORG) (BLK) (ORG) (BLK) (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (BLK) (RED) (ORG) (YEL) (BLU) (BLK) (BLK) (BLK) (BLK) (RED) (YEL) (BLU) (ORG) (RED) (YEL) (BLU) (ORG) (RED) (BLK) (WHT) (RED) (BLK) (WHT)
8 9 10
1 2 3 4
5 6 PDA10 PDA10
7 8 9
1 2 3 4 5 6 PDA9 PDA9
7 8 9 10
1 3 PDA4 PDA4
2 4
2 3 4 5 6 7 PDA5 PDA5
1 8
1 2 3 8 9
4 10 11 5 6 7 12 13 14 PDA11 PDA11
1 6 2 3 4 5 PDA3 PDA3
1 2 6 7 PDA20 PDA20
3 4 5
M640 A M640 ACOM M640 / A M640 B M640 BCOM M640 / B
A B C D E
M600 M600_rtn
M601 M601_rtn
M642 A M642 / A M642 B M642 / B
M641 A M641 / A M641 B M641 / B
NC NC NC
(CN_ST) (CN_ST_rtn)
(CN_ST) (CN_ST_rtn) M610 A M610 / A M610 B M610 / B
S640 S640_rtn
S641 S641_rtn
Registration Section
Paper Supply/Feed Section
Sub-scanning Section
Magazine Drive Section
E
PDA26 Circuit Board (2/2)
B1 B2 B3 B4
B47 B48 B49 B50 A1 A2 A3 A4 PDA1 PDA1
A47 A48 A49 A50
B1 B2 B3 B4
B28 B29 B30 A1 A2 A3 PDA2 PDA2
M620 A M620 / A M620 B M620 / B

A28 A29 A30 B28 B29 B30
NC
M650 M650 M650 M650 M650
A1 A2 A3 A4
CTL13 CTL13 A47 A48 A49 A50 B1 B2 B3 B4
CTL14 CTL14 B47 B48 B49 B50 A1 A2 A3 A4 A28 A29 A30 B1 B2 B3
G
CTL23 Circuit Board CTL23 Circuit Board
8-92
(RED) (BLK) (WHT)
(RED) (BLK) (WHT)

F607 1 2 3 F607 F607 1 2 3
Upper Magazine Paper Supply Motor
Lower Magazine Paper Supply Motor
9. PARTS LIST
93
These screws,bolts and nuts are ISO metric screw thread. (The table belows classifies M4 screws.For information on other screws see the guide to screw classification.)
DRAWING REFERENCE NO.
STANDARD MARKING SYSTEM CHART FOR METAL FASTENINGS

PART NAME
Screw,flat head Screw,pan head Screw,truss head Screw,tapping,flat head Screw,tapping,pan head (NOTE) (NOTE)
SYMBOL
S N T STa NTa NATa TTa PK PW R Q Na NaA NaC W SW E CG B DT DH NH BH TW RB JTa
PART NO (EXAMPLE)
SYMBOL USED IN FIG. (EXAMPLE)
NOTE
M4x10 M4x10 M4x10 4x10 4x10 4x10 4x10 M4x10
Screw,flat head S 4. 1.
SHAPE
2. 3.
1 2 3 4 5 6 7 8 9
301S7000410 301S2000410 301S3000410 306S3004010 306S1004010 306SA004010 306SF004010 303S2000410
S4x10 N4x10 T4x10 STa4x10 NTa4x10 NATa4x10 TTa4x10 PK4x10
Screw,pan head N 5.
Screw,truss head T 6.
Screw,tapping,pan head (with flute) (NOTE) Screw,tapping,truss head (NOTE)
Screw,tapping,flat Screw,tapping,pan Screw,tapping,pan head head head NTa NATa STa 7. 8. 9.
Setscrew,hex socket head (cup point) Setscrew,hex socket head (W point)
Refer to attached table

304S1000410 304S3000410 305S1120004 305S1110004 305S1130004 309S0120004 309S0220004 315S3000040 315S1000040 308S2000410 R4x10 Q4x10 Na4 NaA4 NaC4 W4 SW4 E4 CG4 B4x10 M4x10 M4x10 M4 M4 M4 M4 M4 Nominal diam.4 Nominal diam.4 M4x10, with flat and spring washer
10 Bolt,hex head 11 Bolt,hex socket head 12 Nut,hex 13 Nut,hex 14 Nut,hex 15 Washer,plain 16 Washer,spring 17 E-ring 18 External ring 19 Screw,double sems 20 Screw,Deltight,hex head 21 Screw,TP,hex head 22 Screw,TP,pan head 23 Screw,binding head 24 Washer,toothed 25 Bolt,cross-recessed hex head,double sems 26 Screw,tapping,hex head,for resin
Screw,tapping,truss Setscrew hex socket Setscrew hex socket head (cup point) head (W point) head TTa PK PW 10. 11. 12.
Bolt,hex head R 13.
Bolt,hex socket head Q 14.
Nut,hex Na 15.
Nut,hex NaA 16.
Nut,hex NaC 17. 18.
Washer,plain W
Washer,spring SW 19.
E-ring E 20.
External ring CG 21.
Refer to attached table Refer to attached table Refer to attached table

301S4410410 309S0424104 308S9410306 BH4x10 TW4 RB3x6 M4x10 M4 M3x6
Screw,double sems B 22.
Screw,Deltight, hex head DT 23.
Screw,TP, hex head DH 24.
Screw,TP, pan head NH 25.
Screw,binding head BH 26.
Washer,toothed TW
Refer to attached table
Bolt,cross-recessed hex head, double sems RB
Screw,tapping,hex head, for resin JTa
MATERIAL INDICATING MARK

MATERIAL
MARK ADDED TO PART SYMBOL
EXAMPLE
MATERIAL CODE
MATERIAL
Iron nickel
Iron (black oxide coating)

Shape-indicating . symbol enclosed in a circle Shape-indicating . symbol enclosed in a square Shape-indicating . symbol enclosed in a triangle Shape-indicating . symbol enclosed in a double triangle
EXAMPLE
N4 N4 N4
N4
MATERIAL CODE
MATERIAL
Plastic SWRH nickel
SCM black oxide coating
EXAMPLE
MATERIAL CODE
Iron Chromate Not used SUS304 SUS316 Titanium

SUS304-CSP
N4 N4 N4 N4 N4
11 00 05 80 36
10 12 55 15
CP
Shape-indicating . symbol enclosed in a double circle Shape-indicating . symbol enclosed in a triangle
92 41 18 78
N4 N4 N4
Brass nickel SCM nickel
Shape-indicating . symbol SWCH Zinc coating+ White chromate treatment enclosed in a double square
DECIPHERING THE IDENTIFICATION MARKINGS OF SCREWS

TYPE (SHAPE) CLASSIFICATION Screw,pan head ..................................... 2 Screw,truss head ................................... 3 Screw,binding head ............................... 4 Screw,flat head ...................................... 7 Setscrew,slotted head (flat point)............ 1 Setscrew,slotted head (cup point)............. 2 Length Item Setscrew,slotted head (cone point)......... 3 Nominal Diam Setscrew,hex socket head (flat point)..... 1 Material Setscrew,hex socket head (cup point) .... 2 Type (Shape) Setscrew,hex socket head (cone point).. 3 Bolt,hex head (Leguar)............................ 1 Bolt,hex head (thin) ................................ 2 Bolt,hex socket head .............................. 3 Screw,sems (small)................................. 4 Screw,sems (large) ................................ 5 DECIPHERING THE IDENTIFICATION Screw,double sems (small)..................... 2 MARKINGS OF NOMINAL DIAMETER Screw,double sems (large)...................... 3 Example: M2.6x8 Nominal diam. M2.6 26, Length 8 08 Bolt,hex socket head,double sems (small).... 7 M3x10 Nominal diam. M3 03, Length 10 10 Bolt,hex socket head,double sems (large).... 8 M4x10 Nominal diam. M4 04, Length 10 10 Bolt,cross-recessed hex head,double sems... 9
Screw Setscrew Setscrew Bolt Screw,sems
3 3 3 3 3
0 0 0 0 0
1 2 3 4 8
S S S S S
DECIPHERING THE IDENTIFICATION MARKINGS OF WASHER. NUT AND RETANING RING

Washer
3 0 9 S
Item
2
Nominal Diam Material Shape Type
DECIPHERING THE IDENTIFICATION MARKINGS OF NOMINAL DIAMETER Example: M2.6 M3 M4 26 03 04

Nut
TYPE CLASSIFICATION Washer,plain........01 Washer,spring ......02 Washer,toothed....04 1 2

Nominal Diam Material Shape SHAPE
CLASSIFICATION
3 0 5 S
Item
DECIPHERING THE IDENTIFICATION MARKINGS OF NOMINAL DIAMETER Example: M2.6 M3 M4 26 03 04
1 Type............1 2 Type............2 3 Type............3

Screw Standards Type
DECIPHERING THE IDENTIFICATION MARKINGS OF TAPPING SCREW

TYPE (SHAPE) CLASSIFICATION Screw,tapping,truss head (cone,large diam)..... F Screw,tapping,truss head (flat point) ...... G Length Screw,tapping,truss head (cone point)... H Item Nominal Diam Screw,tapping,pan head (flat point) ....... 1 Material Screw,tapping,pan head (cone point) .... 2 Screw,tapping,flat head (flat point) ........ 3 Type (Shape) Screw,tapping,flat head (cone point) ..... 4 (NOTE) Screw,tapping,pan head (with flute) ....... A DECIPHERING THE IDENTIFICATION MARKINGS OF NOMINAL DIAMETER Example: 3x8 Nominal diam. 3 30, Length 8 08 3.5x10 Nominal diam. 3.5 35, Length 10 10 4x10 Nominal diam. 4 40, Length 10 10
Screw,tapping
3 0 6 S
TYPE CLASSIFICATION Nut,hex..................1

Ring, retaining
3 1 5 S
Item
0
Nominal Diam Material Type
DECIPHERING THE IDENTIFICATION MARKINGS OF NOMINAL DIAMETER Example: Nominal diam. 3 Nominal diam. 4 Nominal diam. 12 030 040 120
TYPE CLASSIFICATION
C-ring,external.....1 C-ring,internal......2 E-ring................... 3
94
STANDARD MARKING SYSTEM CHART FOR METAL FASTENINGS

DRAWING REFERENCE NO.
PART NAME
Setscrew,hex socket head (W point) Material : Alloy steel Treatment : Zinc coating +Phosphite Screw,Deltight,hex head Material : SWCH 16A
PART NO
303S0102 303S0104 306S0101 306S0102 306S0103 306S0107 306S0109
SYMBOL USED IN FIG.

PW3x4 PW3x6 DT3x6 DT3x8 DT3x10 DT4x8 DT4x12 DH3x6 DH4x6 DH3x8 DH3x10 DH3x12 DH3x18 DH3x25 DH4x8 DH4x12 NH3x6 NH4x6 NH4x8 NH4x10 JTa3x6 JTa3x8 JTa3x10 JTa3x12 JTa4x8 JTa4x10 JTa4x12
NOTE
M3x4 M3x6 M3x6 M3x8 M3x10 M4x8 M4x12 M3x6 M4x6 M3x8
SHAPE
9. Setscrew hex socket head (W point) PW
20.
20
Treatment : Zinc coating + White chromate treatment
Screw,Deltight,hex head DT
Screw,TP,hex head Material : Carbon steel Treatment : Zinc coating + White chromate treatment 21
308S0414 308S0416 308S0417 308S0418 308S0419 308S0422 308S0423 308S0424 308S0426
21.
M3x10 M3x12 M3x18 M3x25 M4x8 M4x12 M3x6 M4x6 M4x8 M4x10 M3x6 M3x8
26. Screw,TP,pan head NH 22. Screw,TP,hex head DH
Screw,TP,pan head 22 Material : SUSXM-7
308S0462 308S0466 308S0467 308S0468
Screw,tapping,hex head,for resin Material : SWCH 16A Treatment : Zinc coating + 26 White chromate treatment
306S0151 306S0152 306S0153 306S0154 306S0155 306S0156 306S0157
M3x10 M3x12 M4x8 M4x10 M4x12

Screw,tapping,hex head,for resin JTa
95
INDEX
OUTPUT UNIT (LASER PRINTER/PAPER PROCESSOR LP-5900)
INDEX
15
INDEX
16
INDEX
17
DISTRIBUTION ENTRANCE SECTION (1)
DISTRIBUTION SECTION (1)
LP-5900
LP-5900
LP-5900
INDEX
18
INDEX
19
INDEX
20A
LP-5900
LP-5900
LP-5900
INDEX
20B
INDEX
33
INDEX
41
DRYING ENTRANCE RACK SECTION
DRYER SECTION (1)
LP-5900
LP-5900
LP-5900
INDEX
42
INDEX
43
INDEX
44
DRYER SECTION (2)
DRYER SECTION (3)
DRYER SECTION (4)
LP-5900
LP-5900
LP-5900
96
INDEX
INDEX
54
INDEX
55
INDEX
75
SU2400AY (1)
SU2400AY (2)
OUTPUT UNIT PARTS NO. INDEX LIST
LP-5900
LP-5900
The parts shown in the shaded area of each index illustration are described in the page or pages having the same index number.
97
15
05 03 04 A01 LP-5900
LP-5900
DT3x6
09
B3x6 E4
02 08 01
M655
DT3x6
06
E6
10 11
E6 B3 x10 E6 E6
07
DT3x6
c d
a a
E6
b 35 a
12 13
14 15
b b
E6
b f
E6
16
E6
17
34
B3 x10
31
B4 x8 E6
18 33 32
E6 DT3x6
30
B4 x12
19 a 22
E6
29 26 25
E4
20
Gear Types a 24 23 b c d e 36 37 38 39 40 41
21
Symbol Drawing Ref. No.
28 27
JTa3x8
98
15
LP-5900
DISTRIBUTION ENTRANCE SECTION (1) Drawing Ref. No. Part No. 01 A 118SX204A 02 356D1057805C 03 356D1057477C 04 A 388D1057901B 05 348C1112182B 06 338D1057826 07 363D1057497C 08 348C1112180C 09 355C1112194B 10 327D1057837A 11 356C1112156B 12 A 334C1057788 13 A 334C1057431A 14 356D1112170A 15 356D1112181C 16 A 334D1058426 17 A 322D1058194A 18 355C1057416L 19 A 322SP214 Part Name Motor M655 Bracket Bracket Spring Side plate ass'y Ring Guide Side plate assy Frame Gear Bracket ass'y Roller Roller Bracket Bracket Roller Support,shaft Frame Support,shaft Qty Remarks 3 SHINANO STP-42D2046 3 1 2 8 1 1 1 1 1 2 1 1 1 2 2 1 69 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 2 1 Drawing Ref. No. Part No. 22 340D990513A 23 A 322D1057919A 24 342D1057489G 25 338D1057783B 26 A 383D1057785 27 356C1057557B 28 365D1057550E 29 356D1057779C 30 A 383D1057786A 31 309S010004 32 A 388D1057784C 33 A 388D1057526A 34 365D1057552 35 A 334C1057430 36 327S1121603A 37 327S1121604A 38 327S1122403B 39 327D1057835B 40 327S1124803 41 327D1057496A A01 F 808C1112151 Part Name Knob Support,shaft Lever Ring Wire Bracket Rail Bracket Wire Washer Spring Spring Rail Roller Gear,spur Gear,spur Gear,spur Gear Gear,spur Gear Distribution entrance unit Qty Remarks 7 (E) 2 1 1 1 1 1 1 1 1 2 1 2 1 6 5 4 2 1 1 1 INDEXES 15-A01 and 16-A01 inclusive
20 A 322D1057498A 21 319D1057525A
Support,shaft Shaft
99
16
LP-5900
DH3x6
LP-5900
01 02
B4 x8 DT3x6
D655
03
A01
E4
04 07 32
E4
E4
06
B3 x10
DT3x6
E4
05
08 09
D656
DH3x6
11
E4
10
12
DT3x6 DT3x6 E4
31
M656
13 14 15
E4 E4
30 29
DT3x6 DT4x8
16
E4
21
E4
28 23
DT4x8
17 20 22 18 19
27
24 25
DT3x6
26
DT3x6
100
16
LP-5900
DISTRIBUTION ENTRANCE SECTION (2) Drawing Ref. No. Part No. 01 356D1057485B 02 A 146S0029A 03 355C1057559A 04 319D1057542 05 316S0256 06 316S1026 07 A 323S3363 08 355C1112161 09 A 146S0029A 10 356D1057486D 11 316S1076 12 356D1057482B 13 A 118SX206 14 356C1057417B 15 A 334D1057883B 16 A 388D1057536 17 A 334C1057438B 18 A 322D1057934A Part Name Bracket Detector D655 Frame Shaft Clamp,cord Clamp,cord Belt,timing Frame Detector D656 Bracket Tie,wire Bracket Motor M656 Bracket Roller Spring Roller Support,shaft Qty Remarks Drawing Ref. No. Part No. Part Name Support,shaft Arm Arm Roller Bracket Label Label Guide ass'y Clamp,cord Bracket Clamp,cord Bracket Bracket Belt,timing Qty Remarks 8 2 2 38 1 3 1 1 2 NIX LES-0505 1 52 NIX LWSM-0605 1 1 1 MITSUBOSHI B60S3M327 1 INDEXES 15-A01 and 16-A01 inclusive 19 A 322D1057842A 1 20 341C1057414D 22 SHARP GP-1A73A 21 341C1057412D 1 22 A 334D1057532C 1 23 356D1112163A 42 NIX LES-0510 24 405D1058064 29 NIX LWS-0511Z 25 405D1058063 1 MITSUBOSHI 26 363C1057440G B60S3M420 27 316S1245 1 28 356D1057541F 22 SHARP GP-1A73A 29 316S0260 1 19 KITAGAWA PLT 1M 30 356C1057418G 31 356C1057419D 2 32 A 323S3362 2 SHINANO STP-59D3001 2 A01 F 808C1112151 10 8 4 16
Distribution entrance unit
101
17
15 LP-5900
LP-5900
14 10 A01
E6
16 17
DT3x6
11 12 13
E4
31 32 30 29
E8
18
19
28
20 21
E6
27 26
DT3x6
E6
25
E4
01 24 02 03 23 22
E4
B3x8 B3x8
06
DH4x8
05 04
33
DH4x8
34 07
JTa3x8
09
B4 x8
08 35
B4 x8
DH3x6
102
17
LP-5900
DISTRIBUTION SECTION (1) Drawing Ref. No. Part No. 01 386D1057963C 02 386S1087 03 350D1057932D 04 350D1112303C 05 405D1112342 06 350D1112302B 07 340D1112319C 08 327D1057925C 09 405D1057977A 10 338D1057826 11 327S1123202A 12 A 322SP224 Part Name Pad Pad Cover Cover Label Cover Knob Gear Label Ring Gear,spur Support,shaft Qty Remarks 1 2 1 1 1 1 1 1 1 8 4 m=1.25 Z=32 31 MINEBEA,DDRF2280HH,NIHON SEIKOH(NSK), F608-H-ZZ 2 1 7 NIX LWSM-0306 3 SHINKOH KB1242-AA14 3 2 1 1 Drawing Ref. No. Part No. 21 316S0258 22 A 322SP224 Part Name Clamp,cord Support,shaft Qty Remarks 7 NIX LWSM-0306 31 MINEBEA,DDRF2280HH,NIHON SEIKOH(NSK), F608-H-ZZ 1 HEICO OCB-375 7 (E) 1 1 1 3 1 1 4 1 1 1 1 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive
13 A 322D1057919A 14 356D1112239B 15 316S0258 16 A 146S0080A 17 350D1057800B 18 A 334C1057756B 19 363D1112240A 20 348C1112272B
Support,shaft Bracket Clamp,cord Detector D660/4/5L Cover Roller Guide Side plate ass'y
23 318S1072 24 340D990513A 25 356D1057960F 26 342D1057818D 27 A 388D1057789B 28 327S1123202A 29 335D1057986 30 A 388D1057961C 31 327S1122403B 32 338D1057990A 33 347D1057865A 34 347D1057866C 35 347D1057900B A01 F 808C1112200
Bushing Knob Bracket Lever Spring Gear,spur Flange Spring,torsion Gear,spur Ring Plate,adjustment Plate,adjustment Plate,adjustment Distribution section
103
18
A01 LP-5900
LP-5900
Clamp Types
a b c d e f g
50 51 52 53 54 55 56
DT3x6 DT3x6 B3x6
03
04
05
06
01
M661
a 09
07 08 10
DT3x6 DH3x6 E6
D661
14
D665P
11
E6
02
B3x10
15
D660P D664P
47
M660
49 48 c 20
16 17
B3 x10
12 13
B3x10
21
E6 E6
22 23 24 25
B4 x8
46
DT3x6
f
Na4 N4x20
18 19
27
f a
B3 x6
g
DT3x6
E6
26 e b e 28
45 44
DH3x6
d 41 40
c 39
D665L
43 42
B3x12
34
D669
DT4x8 DT3x6
38
29 b 30
E6
D660L D664L
B2x10
33
e 35 36 32
DH4x8 DH3x6 JTa3x8
B3 x6 DH3x6 DH3x6
31
37 e
DH3x6
104
18
LP-5900
DISTRIBUTION SECTION (2) Drawing Ref. No. Part No. 01 A 118C1057772A 02 356D1057482B 03 356D1057920G 04 A 388D1057829C 05 356D1057988A 06 A 323S3367 07 A 322SP214 Part Name Motor M661 Bracket Bracket Spring Bracket Belt,timing Support,shaft Qty Remarks 1 103H7126-1245 2 1 1 1 1 MITSUBOSHI B100S5M320 69 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 1 1 MITSUBOSHI B100S5M780 22 SHARP GP-1A73A 1 1 16 SHINKOH KB1241-AA24 1 1 1 1 19 1 1 2 NMB DDL-1480ZZ 1 1 MITSUBOSHI B60S3M246 1 OSCO with torque limiter 2 1 1 9 Drawing Ref. No. Part No. 29 348C1112322A 30 327S1122003A 31 327S1121603A 32 316S0174 33 A 128C1057971B 34 350D1057972C 35 355D1057873H 36 363D1112241E 37 363D1057906B 38 405F8168C 39 356D1057824H 40 405D1058064 41 405D10580603 42 A 146S0080A 43 350D1057800A 44 350D1057936 45 356D1057930C 46 364D1057970 47 A 118SX206 48 356C1057984 49 A 388D1057828A 50 316S0256 51 316S0259 52 316S1033 53 316S1246 54 316S0258 55 316S1026 56 318S1072 A01 F 808C1112200 Part Name Side plate ass'y Gear,spur Gear,spur Clamp,cord Detector D669 Cover Frame Guide Guide Label Bracket Label Label Detector D660L, D664L,D665L Cover Cover Bracket Guard Motor M660 Bracket Spring Clamp,cord Clamp,cord Clamp,cord Clamp,cord Clamp,cord Clamp,cord Clamp,cord Distribution section Qty Remarks 1 1 6 23 NIX SB-1909 1 OMRON SS-01GL2 1 1 1 1 4 1 2 2 11 SHINKOH KB1242-AA14 11 3 1 1 2 SHINANO STP-59D3001 1 1 42 NIX LES-0510 136 NIX LWSM-0511 49 NIX LES-1010 1 NIX SKB-100PW 7 NIX LWSM-0306 2 NIX LWS-0511Z 1 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive
08 A 324D1057875D 09 A 323S3368 10 A 146S0029A 11 356D1057820B 12 A 324D1057878C 13 A 146S0089 14 350D1057962B 15 356D1057821H 16 319D1057520A 17 355C1057750F 18 316S1076 19 356C1057723C 20 348D1112346 21 A 322SB035 22 A 324D1057877C 23 A 323S3364 24 A 327D1057838B 25 26 27 28 327D1057835B 319C1057791 356D1112267B 316S1076
Wheel,belt Belt,timing Detector D661 Bracket Wheel,belt Detector D660P, D664P,D665P Cover Bracket Shaft Frame Tie,wire Bracket Plate,side Support,shaft Wheel,belt Belt,timing Gear Gear Shaft ass'y Bracket Tie,wire
105
19
A01 LP-5900
LP-5900
01
B3 x6
M663
04 06 10 11
02
B3 x6 B3 x6
07 08 09
DH3x6
03
D663
05
D662
E2
12 13
14
E2
B3 x6
E2
15 16 17 18
E2 B3 x6
E2
E4 E2
20
B3 x6
19
B3 x6 E4 E2
B3 x6
B3 x6
21 22
B3 x6
E4
23 32
E4 E4
E2
25 24
B3 x6
M662
31 30
E4
28
26 27
29
E4
106
19
LP-5900
DISTRIBUTION SECTION (3) Drawing Ref. No. Part No. 01 A 118SX204A 02 A 388D1057901B 03 347D1112315A 04 356D1057805C 05 355C1112353 06 A 323S3366 07 A 146S0029A 08 356D1057807G 09 316S0258 10 356D1112256A 11 316S1076 12 A 146S0079A 13 A 323S3365 14 316S0174 15 A 388D1112259 16 334C1112304D 17 A 322D1112311C Part Name Motor M662,M663 Spring Plate,adjustment Bracket Frame Belt,timing Detector D662,D663 Bracket Clamp,cord Bracket Tie,wire Detector D658/9P Belt,timing Clamp,cord Spring Roller ass'y Support,shaft Qty Remarks 3 SHINANO STP-42D2046 2 2 3 1 1 MITSUBOSHI B60S3M369 22 SHARP GP-1A73A 1 7 NIX LWSM-0306 1 9 2 1 MITSUBOSHI B60S3M405 23 NIX SB-1909 8 2 2 Drawing Ref. No. Part No. 18 356D1112309A 19 319D1057891 20 308D1112344 21 A 334D1057883C 22 A 322D1057842B 23 341C1057716E 24 A 334D1057883C 25 A 322D1112310B 26 A 323D1057923A 27 A 324D1112329B 28 356D1057806D 29 334C1112328B 30 341C1057717C 31 A 322D1057842B 32 A 322D1057934B A01 F 808C1112200 Part Name Bracket Shaft Screw,special Roller Support,shaft Arm ass'y Roller Support,shaft Belt Wheel,belt Bracket Roller ass'y Arm ass'y Support,shaft Support,shaft Distribution section Qty Remarks 1 2 2 1 4 1 1 4 2 2 1 1 1 4 2 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive
107
20A
LP-5900 A01
LP-5900
01
02
03
04 05
07 08
06
09 A02 30 38 39 40 41 27 42 26 25 23 22 24 29 28 13 12 14 15 16 11
10
17
18 31 19 32
E3
20 43 44 45 46 21
33
47
34 35 36
37
108
20A
LP-5900
DISTRIBUTION SECTION (4) Drawing Ref. No. Part No. 01 A 322SB033 02 348D1057749D 03 363C1112216B 04 363C1112215B 05 356D1112243C 06 310S1952014 07 A 334C1112265B 08 A 322SP207 09 356C1112220C 10 348D1057748B 11 332D1112250A 12 327D1057834D 13 356C1112244C 14 A 388D1112255A 15 A 318S1245 16 360D1112246B 17 315S1360150 18 356D1112238B 19 345D1057804B 20 319D1112260C 21 356C1112213C 22 A 322B020 23 356D1057822C 24 A 322D816785 25 319D1057893A 26 334C1057747D 27 334C1057747D 28 319D1057892A 29 356C1112218A Part Name Support,shaft Plate,side Guide ass'y Guide ass'y Bracket Pin,spring Roller Support,shaft Bracket Plate,side Stop Gear Bracket Spring Bushing Housing C-ring Bracket Plate,shield Shaft Bracket Support,shaft Bracket Support,shaft Shaft Roller ass'y Roller ass'y Shaft Bracket ass'y Qty Remarks Drawing Ref. No. Part No. Part Name Support,shaft Support,shaft Qty Remarks 2 69 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 1 1 1 4 1 3 14 M3x6 1 3 NIHONBEARING SM8-G 2 KITANIHONSEIKI 6903ZZ MG-2 1 2 2 NMB DDL-840ZZ 2 1 1 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive 2 NMB DDLF-1480ZZ 30 A 322SB020 31 A 322SP214 1 1 1 2 32 356D1057722D 1 Diam.2x14 33 405D1057976A 1 34 350D1057928A 1 35 405F8168C 1 36 319D1057887E 1 37 327S1123202A 2 38 303D1057958B 1 39 338D1057908 1 40 A 318S1245 2 2 41 A 322SY325 1 4 42 369D1057858B 1 43 310D1057857B 1 44 A 322SB034 1 45 338D1057959 1 46 319D1057896C 2 47 327D1057836 1 4 A01 F 808C1112200 1 2 2 1 1
Bracket Label Cover Label Shaft Gear,spur Screw Ring Bushing Support,shaft Tube Pin Support,shaft Ring Shaft Gear Distribution section
109
20B
LP-5900
LP-5900
A01
02
03
04
05 06 07 08
01 11 32 31 30 12 10
09
13 14 15 16
29 19 18 28 27 17
26 25 20
21 22 24 23
110
20B
LP-5900
DISTRIBUTION SECTION (5) Drawing Ref. No. Part No. 01 02 03 04 327S1121604A 327D1112294C 356C1112257B 327D1112307A Part Name Gear Gear Bracket Gear Shaft Wheel,belt Belt Flange Bracket Pin,spring Gear Shaft Support,shaft Qty Remarks 4 1 1 1 One-way clutch internal 1 1 1 1 1 1 Diam.2x14 1 1 6 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 6 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 1 1 1 1 6 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 Drawing Ref. No. Part No. 20 A 327D1112270C 21 A 146S0029A 22 347D1112231B 23 316S1076 24 316S0256 25 363C1112206B 26 319C1112229B 27 A 322SP214 Part Name Gear,spur Photo-interrupter D662/3 Plate,adjustment Tie,wire Clamp,cord Guide Shaft Support,shaft Qty Remarks 1 m=1.25 Z=24 2 SHARP GP-1A73A 1 9 3 NIX LES-0510 1 1 6 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 1 1 2 OIRESU 80F-0403 1 2 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive
05 319C1112285A 06 A 324D1112306B 07 A 323S3379 08 335D1112287 09 356D1112293D 10 310S1952014 11 327D1112283C 12 319C1112305A 13 A 322SP214
28 356D1112271A 29 365D1112237B 30 A 322SY067 31 342D1112233B 32 310D1112269A A01 F 808C1112200
Bracket Rail Support,shaft Lever Pin Distribution section
14 A 322SP214
Support,shaft
15 A 388D1112317A 16 A 118SX206 17 356D1112281B 18 360D1112320D 19 A 322SP214
Spring Motor M657 Bracket Housing Support,shaft
111
33
DRYING ENTRANCE RACK SECTION
LP-5900 A01
LP-5900
A02 12
E6 E5 E5
13
14
15 16
B3x10
17 18
26
19
B3x8
20 21 25 24 23
B3x10
22
01 a
E6
02
b
NTa3x8
E6
a b a a a 03
c a
B4x8
04 B B B A B A Roller Types
E6
05 06
Gear Types
A B
07 08
a b c
09 10 11
112
33
LP-5900
DRYING ENTRANCE RACK SECTION Drawing Ref. No. Part No. 01 346C1060276 02 338D1060274A 03 363D1134360 04 A 322FY217A 05 405D1060267A 06 A 388D1061103D 07 A 334C1060026D 08 A 334C1060018D 09 A 327F1121646B 10 A 327C1024765A 11 A 327C1061257D 12 A 327F1121646B 13 A 327C1024765A 14 319C1134374 15 A 322FY217A Part Name Plate,brace Ring Guide Support,shaft Label Spring,tension Roller Roller Gear,spur Gear,spur Gear,spur Gear,spur Gear,spur Shaft ass'y Support,shaft Qty Remarks 1 4 1 16 1 6 2 6 8 3 1 2 1 1 4 Drawing Ref. No. Part No. 16 388D1061345A 17 345D1134381 18 345D1134379 19 345D1134380 20 347D1134377 21 355D1134371 22 348D1134372 23 A 334D1134366A 24 A 334C1134362A 25 340D1134378 26 348D1134373 A01 A 802C1134301 A02 334C1134383 Part Name Spring,tension Insulator,heat Insulator,heat Insulator,heat Spacer Frame Plate,side Roller Roller Handle Plate,side Drying entrance rack section Roller ass'y Qty Remarks 2 1 1 1 4 1 1 1 1 1 1 1 1
113
41
DRYER SECTION (1)
03 05 04 06
JTa4x8 B4x12 NH4x6 B4x12 NH4x6
LP-5900
LP-5900
02 01
65 69 68
A01
07 64 63 62
JTa4x8 NH4x6
66
D762
67 13 14 61
F760
08 09
15
B4x12
16 10
H760T - H767
NH4x6 NH4x6
12
NH4x6
59 60 58 56 57 55
NH4x6
11
17 18
E4
19 20 21
A
23 24
22
NH4x6
54
B4x8
29 30
NH4x6
25
NH4x6
53 52 51 50 49
31 47 48 46
B4x8
TS760
26 27
28 45
NH4x6
32
B4x8
38
NH4x6
33
B4x8
44 43 42
40 39
JTa4x8
NH4x6
37 36 35 34
B4x12
41
114
41
LP-5900
DRYER SECTION (1) Drawing Ref. No. Part No. 01 350D1058123C 02 C 138D1058124A 03 350D1061126C 04 C 376D1061025A 05 350D1061102B 06 350D1061112E 07 350C1061132A 08 A 119C1061076 Part Name Cover Filter Cover Filter Cover Cover Cover Fan,electric F760 Qty Remarks 2 2 1 1 2 1 1 1 MATSUSHITA ECO SYSTEMS FW-09L4B-DC 1 HITACHI HZ203C Drawing Ref. No. Part No. 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 371D1060536B 350D1061127C 319C1061143A 345D1061162A 358D1134356 345D1061161 356C1061114B 350C1061026E 345D1134512 345D1061181D 319D1061071 345D1061097A 355D1061094C 355C1061093C 345D1061182B 356D1061023C 332D1061281 345D1061171A 346D1061595 345D1061097A 345D1060979A 345D1060977D 316S0028 Part Name Nozzle Cover Shaft Insulator,heat Box Insulator,heat Bracket Cover Insulator,heat Insulator,heat Shaft Plate,shield Frame Frame Insulator,heat Bracket Stop Insulator,heat Plate,brace Plate,shield Insulator,heat Insulator,heat Clamp,cord Clamp,cord Bracket Clamp,cord Tape,sponge Clamp,cord Clamp,cord Bracket Bracket Bracket Switch D762 Spring,tension Bracket Switch ass'y Qty Remarks 2 1 2 1 1 1 2 1 1 1 2 6 1 1 1 1 5 1 1 6 1 1 3 KITAGAWA SB-6025 45 NIX LWS-0711Z 1 29 1 8 NIX LES-1017 49 NIX LES-1010 1 1 2 (B) 3 OMRON V-152-1C25 3 (B) 3 (B) 2
09 A 117C1060960 10 11 12 13 14 15 356D1061021B 316S1031 362D1061027B 319D1062505 356D1062504B 316S1014
Heater H760T-H767 Bracket Clamp,cord Support Shaft Bracket Clamp,cord Cover Bracket Label Ring Lever Bracket Bracket Insulator,heat Tape,sponge Bracket Bracket Thermistor TS760 Chassis Label Bracket Clamp,cord Cover Bracket Strap
16 350D1062541A 17 356D1060970D 18 405F8168C 19 338D1061240 20 342D1061062D 21 356D1061063E 22 356D1061020D 23 345D1061162A 24 382D1061696 25 356D1060959A 26 356D1061060C 27 A 115C966115A 28 29 30 31 32 33 34 353C1061064N 405D1134354 356D1061022B 316S1008 350D1061127C 356D1061346A 316D1061584
1 45 NIX LWS-1316Z 2 2 2 5 KITAGAWA NK-13N 3 1 1 8 1 58 316S1031 1 59 356D1061061D 1 60 316S1027 1 61 382D1061594 1 62 316S1179 2 63 316S1033 1 64 356D1061073E 1 (E)(F)FOHYU 65 356D1061010 ET-205 66 356F10134F 1 67 A 128S0740 1 1 THREE PEACE 68 A 388F2231F 4 KITAGAWA NK-6N 69 356H0071A 1 1 A01 A 128C1060969 6
115
42
DRYER SECTION (2)
LP-5900 A01
LP-5900
Roller Types
A A A A A A A A A B
A B C D E F G
33 34 35 36 37 38 39
E6
E4
E6
C 40
E6
D
E6
01 E 02 03 F 04
05
07
08
06
09
18 11 10 19 20 21 12 32 17 31 30
E6 NH3x6
13 14 15 16 G 29 23 22
E6
E6
25 24 26 F 28 27
116
42
LP-5900
DRYER SECTION (2) Drawing Ref. No. Part No. 01 363C1134289 02 405N100027 03 340F0441 04 345D1134517 05 347D1134334C 06 A 388D1134332A 07 335D1134331 08 A 334C1134329B 09 360D1134325C 10 319D1134327 11 A 322D966245B 12 348D1134358B 13 319D1060966D 14 319D1061570C 15 319D1060965C 16 A 322D966246B 17 348D1134357B 18 319D1134326 19 A 322D966245B 20 360D1134323A 21 360D1134324A 22 324C1061015C Part Name Guide Label Knob Insulator,heat Plate,adjustment Spring,compression Flange Roller Housing Shaft Support,shaft Plate,side Shaft Shaft Shaft Support,shaft Plate,side Shaft Support,shaft Housing Housing Wheel,belt Qty Remarks 1 1 2 1 1 1 1 1 1 1 2 1 1 1 4 22 (E)(F) 1 1 2 1 1 1 Drawing Ref. No. Part No. 23 319D1061047B 24 A 322D966245B 25 A 388D1061574B 26 A 388D1061575B 27 A 388D1061692 28 319D1061596 29 319D1060965C 30 319D1061336B 31 319D1060967A 32 319D1061183A 33 A 334D1061014F 34 A 334D1061013E 35 A 334D1134510 36 A 334D1134511 37 A 334D1061327A 38 A 334D1060994F 39 A 334D1061581A 40 890D1134348A A01 F 808C1134321 Part Name Shaft Support,shaft Spring,tension Spring,tension Spring,tension Shaft Shaft Shaft Shaft Shaft Roller Roller Roller Roller Roller Roller Roller Tool Dryer transport section Qty Remarks 1 24 (E)(F)DIC 2 2 2 2 4 1 4 1 10 1 1 1 1 2 1 1 1 INDEXES 42-A01 and 43-A01 inclusive
117
43
DRYER SECTION (3)
A01 LP-5900
LP-5900
01
02
NH4x6
Gear Types
a 39
JTa4x8
40 41 42 43 44 45 46 47 48
b c d
38
e f g 03 h i
37
04 05
35 36 b 34
B3x6
06
09
08 33 e 32 31
NH4x6 NH4x6
07 10 11 27
E6 E6 B4x8 E6
30 29
NH3x6
c d f b c i
E4
e a
28
24 26 25
E6
E6
12
E6 NH4x6
ga a 19 23 22 20 21
h 18
13
NH3x6
17
16 14 15
118
43
LP-5900
DRYER SECTION (3) Drawing Ref. No. Part No. 01 356D1060996D 02 369D1060955C 03 362D1061057F 04 369D1134343A 05 363D1134298 06 363D1061572D 07 355D1061338B 08 345D1134345B 09 356D1134344C 10 A 324D1061267A 11 A 324C1061015C 12 A 323S3361 Part Name Bracket Duct Support Duct Guide Guide Frame Insulator,heat Bracket Wheel,belt Wheel,belt Belt Qty Remarks Drawing Ref. No. Part No. Part Name Shaft Shaft Spring,torsion Spring,tension Bracket Wheel,belt Wheel,belt Belt Qty Remarks 1 1 1 1 1 1 1 1 MITSUBOSHI B60S3M252Ultra heat-resistant 10 1 1 1 1 3 (E)(F) 3 2 1 1 1 1 1 1 1 INDEXES 42-A01 and 43-A01 inclusive 27 319D1061339B 1 28 319C1061007B 1 29 A 388D1060990J 4 30 A 388D1061337B 1 31 356C1061333C 1 32 A 324C1061016C 1 33 A 324C1061580B 1 34 A 323S3376 1 1 5 35 363D1061308B 12 36 363D1061573C 1 MITSUBOSHI 37 363D1061089F B60S3M1113Ultra heat-resistant 38 363D1061088E 39 371C1061592 1 40 A 34B5591065 2 41 A 327D1061325C 2 OIRESU 77F-0606 42 A 327C1061577C 1 43 A 327C1061319C 1 44 A 324C1061328B 1 45 A 327C1061322C 1 46 A 327C1961578B 1 47 A 327D1061321D 1 48 A 327D1061698C 1 1 A01 F 808C1134321 1 1 1
13 356C1060997F 14 A 324C1061016C 15 A 322SY318 16 356C1060109 17 A 388D1061054D 18 A 388D1060989H 19 319C1061007B 20 340F0441F 21 A 388D1134513 22 363C1134285 23 A 388D1134514 24 356D1061049J 25 345D1134359 26 345D1060972B
Bracket Wheel,belt Support,shaft Bracket Spring,tension Spring,torsion Shaft Knob Spring,torsion Guide Spring,torsion Bracket Plate Insulator,heat
Guide Guide Guide Guide Nozzle Gear,spur Gear,spur Gear,spur Gear,spur Wheel,belt Gear,spur Gear,spur Gear,spur Gear,spur Dryer transport section
119
44
DRYER SECTION (4)
A01 LP-5900
LP-5900
01 03 02 04
NH4x10
05 06
07 08 09
JTa4x12
44
NH4x6
43
NH4x6
10
11 12
42 41
NH4x6
40
NH4x6
38 37 36
E6 NH4x6 NH4x6
39 13
E6
NH4x6
B4x8
14 15
35 34
33 32 31
NH4x6
16
E6 NH4x6 E6 NH4x6 E6 E6 E6 NH4x6 E6
30 17
29
E6
20
18 19
23
E6 B4x8
22 21
26 28 27
E5
25 24
120
44
LP-5900
DRYER SECTION (4) Drawing Ref. No. Part No. 01 02 03 04 05 06 07 08 345D1060980C 340D1061691A 58B7507941 345D1060974E 309D1061028A 347S0794 345D1060978C 316D1061157A Part Name Insulator,heat Handle Label Insulator,heat Washer Spacer Insulator,heat Catch Cover Insulator,heat Bracket Label Plate,side Support,shaft Insulator,heat Roller Support,shaft Spring,tension Arm Shaft Spacer Support,shaft Support Qty Remarks Drawing Ref. No. Part No. Part Name Gear,spur Support,shaft Roller Bracket Roller Roller Insulator,heat Guide Belt Guide Bracket Support Bracket Arm Bracket Plate,side Bracket Bracket Bracket Support,shaft Insulator,heat Transport section Qty Remarks 1 2 1 2 1 1 1 1 1 YUASA 1 1 1 1 1 1 1 1 1 1 1 3 1 24 A 327D1061697A 1 25 A 322C966208C 1 26 A 334D1134137A 1 27 356D1061092J 1 28 A 334D1134138A 6 6 HIROSUGI CU-404 29 A 334D1134136A 30 345D1134141 1 31 362D1134134A 1 SHIMONISHI 32 A 323D1134538 SCM-0827A 33 362D1134135A 1 34 356D1061033C 1 35 362D1061331B 1 36 356D1061332B 1 37 341D1134125 1 38 356D1134128A 1 39 348D1134384 1 40 356D1061184B 1 41 356D1134133A 2 42 356D1061034B 2 43 A 322D966246B 1 44 345D1060973C 2 2 A01 808C1134322 2 1
09 350D1061029E 10 345D1060975D 11 356D1134526 12 58B7507941 13 348D1134126A 14 A 322D966246B 15 345D1134143 16 A 334D1134137A 17 A 322D966246B 18 A 388D1134520 19 341D1134124 20 319D1134129 21 347D1134139B 22 A 322D1134130C 23 362D1061330B
121
54
SU2400AY (1)
LP-5900 A01
LP-5900
05 04
06
T4 x8
T4 x8
07
36 03
01
02
21
T4 x8
20 24
B3 x8 E6
25
DH4 x8
19
DH4 x8 DH4 x8
10 35 34 12
Na8 DH4 x8
13
26
B4 x8 T4 x8
09
14
DH4 x8
27 15
B4 x8
22
E6
DH4 x8
18
B3 x8 B4 x8 DH4 x8 B4 x8 DH4 x8 B4 x8
17 28
DH4 x8
16
33 31
29 32
Na8 DH4 x8 DH4 x8
23
30
A02
122
54
LP-5900
SU2400AY (1) Drawing Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 350D1061974D 318D1062033 355C1134490 350D1134501 318D1062033 350D1061977C 405D1061958 -------------350D1134084 318D1062034 Part Name Cover Bushing Frame Cover Bushing Cover Label -------------Cover Bushing -------------Bolt,hex Bracket Bracket Caster Cover Magnet Washer,toothed lock Hinge Magnet Shaft Qty Remarks 1 2 SHINAGAWA EE-32 1 1 2 SHINAGAWA EE-32 1 1 1 (B) 2 SHINAGAWA EE-32 1 M8x35 1 1 4 TOHKAI TX40 1 2 4 1 2 1 Drawing Ref. No. Part No. 22 318D1062034 Part Name Bushing Cover Cap Bracket Hinge Clamp,cord Frame Stop Foot Bracket Hinge Washer,toothed lock Pad Pad Spacer Qty Remarks 2 SHINAGAWA EE-32 1 (B) 1 1 2 8 KITAGAWA NK-5N 1 1 4 TOCHIGIYA TM-204 1 2 4 2 2 2 HIROSUGI BS-411E 1 INDEXES 53-A01, 54-A01 and 55-A01 inclusive 1
23 350G02642 24 317D1061954A 25 356C1062062B 26 A 314C1062009B 27 316S1007 28 355C1061960E 29 332D1061987B 30 367S2030 31 356D1061962D 32 A 314C1062009B 33 309S0420004 34 386D1061687 35 386D1061686 36 347S0874
11 -------------12 304S3100835 13 356D1061957A 14 356D1061956 15 A 367S1112 16 350D1134500 17 A 316S3014 18 309S0420004 19 A 314D1061972A 20 A 316S3014 21 319D1061991
A01 D P SORTER SU2400 A02 357C1062060
SU2400AY
Mount
123
55
SU2400AY (2)
LP-5900 A01
LP-5900
06
B4 x6
07
D810
08
NTa3x8
04 05
M810
E4
B3 x10
09
02 10 01
DH4 x8
03
SWA01
11 38 12
E2.5
A' A
39 40
E2.5
42 32 13 45 14 15 41
17
18
A'
E8
31 30
16
E12 DH4 x8
33 29
B4 x8
34
A
B3 x8
28
W6 Na6 Na6
19
27 26 25
W6 Na6 Na6
B' B
D811
24
37 36 35 A02
DH4 x8 E12 DH4 x8
B'
44
DH4 x8
43
B
23 22 21
20
124
55
LP-5900
SU2400AY (2) Drawing Ref. No. Part No. 01 316S1027 02 316S0258 03 A 322SP223 04 A 322SF159 05 A 327D1061966B 06 356D1061955A 07 A 146S0029A 08 405D1062036A 09 A 118C1062058B Part Name Clamp,cord Clamp,cord Support,shaft Support,shaft Gear,spur Bracket Photo-interrupter D810 Plate,graduated Motor M810 Qty Remarks 35 NIX LWS-0711Z 120 NIX LWSM-0306 2 2 NTN 6902ZZNR 1 1 22 SHARP GP1A73A 1 1 THREE PEACE TP-3644G-KW150-A076-24 1 3 12 KITAGAWA KGLS-6S 120 NIX LWSM-0306 1 1 2 3 Diam.4x35 1 2 1 NTN 6902ZZNR 2 2 2 (B) 1 (B)NIHON ALEPH OS-580293-708 Drawing Ref. No. Part No. 25 A 388D1062043A 26 304S3100680 27 316S0174 28 316S0258 29 316S1007 30 316S1033 31 316S0174 32 A 322SF159 33 362D1062047B 34 319D1062042A 35 362D1134504 36 A 388D1134192 37 A 30B7854110 38 356D1134499 39 319D1061673 40 319D1061674 41 A 334D1061675 42 356C1061670A 43 356D1061565 44 356D1061568 45 386D1061631 A01 D P SORTER SU2400 A02 362C1134221 Part Name Qty Remarks Spring,compression 1 Bolt,hex 2 M6x80 Strap 23 NIX SB-1909 Clamp,cord 120 NIX LWSM-0306 Clamp,cord 8 KITAGAWA NK-5N Clamp,cord 49 KITAGAWA NK-5N Strap 23 NIX SB-1909 Support,shaft 2 NTN 6902ZZNR Support 52 Shaft 52 Support 52 Spring,torsion 52 Roller 104 (B) Bracket 1 Shaft 1 Shaft 1 Roller 1 Bracket ass'y 1 Bracket 1 Bracket 1 Pad 2 SU2400AY 1 INDEXES 53-A01, 54-A01 and 55-A01 inclusive 52
10 A 327D1061967A 11 A 113G02024 12 316S0040 13 316S0258 14 356D1061989A 15 356D1061978A 16 A 326D1062048A 17 310S9034035 18 319D1134503 19 A 325C1062023A 20 319D1134502 21 A 322SF160 22 A 326D1062049A 23 363G02413 24 A 146D1061630
Gear,spur PCB,SWA01 Strap Clamp,cord Bracket Bracket Sprocket Pin,straight Shaft Chain Shaft Support,shaft Sprocket Guide Detector D811
Support
125
75
Part No.

Index No.- Ref. No. Part No. Index No.-Ref. No. Part No. Index No.-Ref. No.
#30B7854110 #34B5591065 #58B7507941 #58B7507941 113G02024 115C966115A 117C1060960 118C1057772A 118C1062058B 118SX204A 118SX204A 118SX206 118SX206 118SX206 119C1061076 128C1057971B 128C1060969 128S0740 138D1058124A 146D1061630 146S0029A 146S0029A 146S0029A 146S0029A 146S0029A 146S0029A 146S0079A 146S0080A 146S0080A 146S0089 303D1057958B 304S3100680 304S3100835 308D1112344 309D1061028A 309S010004 309S0420004 309S0420004 310D1057857B 310D1112269A 310S1952014 310S1952014 310S9034035 314C1062009B 314C1062009B 314D1061972A 315S1360150 316D1061157A 316D1061584 316S0028 316S0040 316S0174 316S0174 316S0174 316S0174
55-37A 43-40A 44-03 44-12
125 119
316S0256 316S0256 316S0256 316S0258 316S0258 316S0258 316S0258 316S0258 316S0258 316S0258 316S0259 316S0260 316S1007 316S1007 316S1008 316S1014 316S1026 316S1026 316S1027 316S1027 316S1031 316S1031 316S1033 316S1033 316S1033 316S1076 316S1076 316S1076 316S1076 316S1076 316S1179 316S1245 316S1246 316S3014 316S3014 317D1061954A 318D1062033 318D1062033 318D1062034 318D1062034 318S1072 318S1072 318S1245 318S1245 319C1057791 319C1061007B 319C1061007B 319C1061143A 319C1112229B 319C1112285A 319C1112305A 319C1134374 319D1057520A 319D1057525A 319D1057542
16-05 18-50 20B-24 17-15 17-21 18-54 19-09 55-02 55-13 55-28 18-51 16-29 54-27 55-29 41-31 41-15 16-06 18-55 41-60 55-01 41-11 41-58 18-52 41-63 55-30 16-11 18-18 18-28 19-11 20B-23 41-62 16-27 18-53
101 105 111 103 103 105 107 125 125 125 105 101 123 125 115 115 101 105 115 125 115 115 105 115 125 101 105 105 107 111 115 101 105 123 123
319D1057887E 319D1057891 319D1057892A 319D1057893A 319D1057896C 319D1060965C 319D1060965C 319D1060966D 319D1060967A 319D1061047B 319D1061071 319D1061183A 319D1061336B 319D1061339B 319D1061570C 319D1061596 319D1061673 319D1061674 319D1061991 319D1062042A 319D1062505 319D1112260C 319D1134129 319D1134326 319D1134327 319D1134502 319D1134503 322B020 322C966208C 322D1057498A 322D1057842A 322D1057842B 322D1057842B 322D1057919A 322D1057919A 322D1057934A 322D1057934B 322D1058194A 322D1112310B 322D1112311C 322D1134130C 322D816785 322D966245B 322D966245B 322D966245B 322D966246B 322D966246B 322D966246B 322D966246B 322FY217A 322FY217A 322SB020 322SB033 322SB034 322SB035
20A-36 19-19 20A-28 20A-25 20A-46 42-15 42-29 42-13 42-31 42-23 41-45 42-32 42-30 43-27 42-14 42-28 55-39 55-40 54-21 55-34 41-13 20A-20 44-20 42-18 42-10 55-20 55-18
109 107 109 109 109 117 117 117 117 117 115 117 117 119 117 117 125 125 123 125 115 109 121 117 117 125 125 109 121 99 101 107 107 99 103 101 107 99 107 107 121 109 117 117 117 117 121 121 121 113 113 109 109 109 105
121 121 125 115 115 105 125 99 107 101 105 111 115 105 115 115 115 125 101 101 105 107 111 125 107 103 105 105
55-11A 41-27A 41-09A 18-01A 55-09A 15-01A 19-01A 16-13A 18-47A 20B-16A 41-08A 18-33A 41-A01A 41-67A 41-02C 55-24A 16-02A 16-09A 18-10A 19-07A 20B-21A 55-07A 19-12A 17-16A 18-42A 18-13A 20A-38 55-26 54-12 19-20 44-05 15-31 54-18 54-33 20A-43 20B-32 20A-06 20B-10 55-17
20A-22A 44-25A 15-20A 16-19A 19-22A 19-31A 15-23A 17-13A 16-18A 19-32A 15-17A 19-25A 19-17A 44-22A 20A-24A 42-11A 42-19A 42-24A 42-16A 44-14A 44-17A 44-43A 33-04A 33-15A 20A-30A 20A-01A 20A-44A 18-21A
109 125 123 107 121 99 123 123 109 111 109 111 125 123 123 123
54-17A 54-20A 54-24 54-02 54-05 54-10 54-22 17-23 18-56
123 123 123 123 123 103 105 109 109
20A-15A 20A-40A 18-26 43-19 43-28 41-37 20B-26 20B-05 20B-12 33-14 18-16 15-21 16-04
54-26A 54-32A 54-19A 20A-17 44-08 41-34 41-57 55-12 18-32 19-14 55-27 55-31
105 119 119 115 111 111 111 113 105 99 101
109 121 115 115 125 105 107 125 125
126

Part No. Index No.-Ref.No. Part No. Index No.-Ref. No. Part No.
75
Index No.-Ref. No.
322SF159 322SF159 322SF160 322SP207 322SP214 322SP214 322SP214 322SP214 322SP214 322SP214 322SP214 322SP223 322SP224 322SP224 322SY067 322SY318 322SY325 323D1057923A 323D1134538 323S3361 323S3362 323S3363 323S3364 323S3365 323S3366 323S3367 323S3368 323S3376 323S3379 324C1061015C 324C1061015C 324C1061016C 324C1061016C 324C1061328B 324C1061580B 324D1057875D 324D1057877C 324D1057878C 324D1061267A 324D1112306B 324D1112329B 325C1062023A 326D1062048A 326D1062049A 327C1024765A 327C1024765A 327C1061257D 327C1061319C 327C1061322C 327C1061577C 327C1961578B 327D1057496A 327D1057834D 327D1057835B 327D1057835B
55-04A 55-32A 55-21A 20A-08A 15-19A 18-07A 20A-31A 20B-13A 20B-14A 20B-19A 20B-27A 55-03A 17-12A 17-22A 20B-30A 43-15A 20A-41A 19-26A 44-32A 43-12A 16-32A 16-07A 18-23A 19-13A 19-06A 18-06A 18-09A 43-34A 20B-07A 42-22 43-11A 43-14A 43-32A 43-44A 43-33A 18-08A 18-22A 18-12A 43-10A 20B-06A 19-27A 55-19A 55-16A 55-22A 33-10A 33-13A 33-11A 43-43A 43-45A 43-42A 43-46A 15-41 20A-12 15-39 18-25
99
125 125 125 109 99 105 109 111 111 111 111 125 103 103 111 119 109 107 121 119 101 101 105 107 107 105 105 119 111
327D1057836 327D1057837A 327D1057838B 327D1057925C 327D1061321D 327D1061325C 327D1061697A 327D1061698C 327D1061966B 327D1061967A 327D1112270C 327D1112283C 327D1112294C 327D1112307A 327F1121646B 327F1121646B 327S1121603A 327S1121603A 327S1121604A 327S1121604A 327S1122003A 327S1122403B 327S1122403B 327S1123202A 327S1123202A 327S1123202A 327S1124803 332D1061281 332D1061987B 332D1112250A 334C1057430 334C1057431A 334C1057438B 334C1057747D 334C1057747D 334C1057756B 334C1057788 334C1060018D 334C1060026D 334C1112265B 334C1112304D 334C1112328B 334C1134329B 334C1134362A 334C1134383 334D1057532C 334D1057883B 334D1057883C 334D1057883C 334D1058426 334D1060994F 334D1061013E 334D1061014F 334D1061327A 334D1061581A
20A-47 15-10 17-08
109 99 105
334D1061675 334D1134136A 334D1134137A 334D1134137A 334D1134138A 334D1134366A 334D1134510 334D1134511 335D1057986 335D1112287 335D1134331 338D1057783B 338D1057826 338D1057826 338D1057908 338D1057959 338D1057990A 338D1060274A 338D1061240 340D1061691A 340D1112319C 340D1134378 340D990513A 340D990513A 340F0441 340F0441F 341C1057412D 341C1057414D 341C1057716E 341C1057717C 341D1134124 341D1134125 342D1057489G 342D1057818D 342D1061062D 342D1112233B 345D1057804B 345D1060972B 345D1060973C 345D1060974E 345D1060975D 345D1060977D 345D1060978C 345D1060979A 345D1060980C 345D1061097A 345D1061097A 345D1061161 345D1061162A 345D1061162A 345D1061171A 345D1061181D 345D1061182B 345D1134141 345D1134143
55-41A 44-29A 44-16A 44-26A 44-28A 33-23A 42-35A 42-36A 17-29 20B-08 42-07 15-25 15-06 17-10 20A-39 20A-45 17-32 33-02 41-19 44-02 17-07 33-25 15-22 17-24 42-03 43-20 16-21 16-20 19-23 19-30 44-19 44-37 15-24 17-26 41-20 20B-31 20A-19 43-26 44-44 44-04 44-10 41-56 44-07 41-55 44-01 41-46 41-54 41-40 41-23 41-38 41-52 41-44 41-49 44-30 44-15
125 121 121 121 121 113 117 117
18-24A 43-47A 43-41A 44-24A 43-48A 55-05A 55-10A 20B-20A 20B-11 20B-02 20B-04
103 119 119 121 119 125 125 111
103 111 117 99 99 103 109 109 103 113 115 121 103 113 99 103 117 119 101 101 107 107 121 121 99 103 115 111 109 119 121 121 121 115 121 115 121 115 115 115 115 115 115 115 115 121 121
111 111 111 113 113
33-09A 33-12A 15-36 18-31 15-37 20B-01 18-30 15-38 17-31 17-11 17-28 20A-37 15-40 41-51 54-29 20A-11
99
105 99 111 105 99 103 103 103 109 99 115 123 109 99 99 101
117 119 119 119 119 119 105 105 105 119 111 107 125 125 125 113 113 113 119 119 119 119
15-35A 15-13A 16-17A 20A-26 20A-27
109 109 103 99 113 113 109
17-18A 15-12A 33-08A 33-07A 20A-07A 19-16 19-29
107 107 117 113 113 101 101 107 107 99 117 117 117 117 117
42-08A 33-24A 33-A02 16-22A 16-15A 19-21A 19-24A 15-16A 42-38A 42-34A 42-33A 42-37A 42-39A
109 99 105
127
75
Part No.

Index No.- Ref. No. Part No. Index No.-Ref. No. Part No. Index No.-Ref. No.
345D1134345B 345D1134359 345D1134379 345D1134380 345D1134381 345D1134512 345D1134517 346C1060276 346D1061595 347D1057865A 347D1057866C 347D1057900B 347D1112231B 347D1112315A 347D1134139B 347D1134334C 347D1134377 347S0794 347S0874 348C1112180C 348C1112182B 348C1112272B 348C1112322A 348D1057748B 348D1057749D 348D1112346 348D1134126A 348D1134357B 348D1134358B 348D1134372 348D1134373 348D1134384 350C1061026E 350C1061132A 350D1057800A 350D1057800B 350D1057928A 350D1057932D 350D1057936 350D1057962B 350D1057972C 350D1058123C 350D1061029E 350D1061102B 350D1061112E 350D1061126C 350D1061127C 350D1061127C 350D1061974D 350D1061977C 350D1062541A 350D1112302B 350D1112303C 350D1134084 350D1134500
43-08 43-25 33-18 33-19 33-17 41-43 42-04 33-01 41-53 17-33 17-34 17-35 20B-22 19-03 44-21 42-05 33-20 44-06 54-36 15-08 15-05 17-20 18-29 20A-10 20A-02 18-20 44-13 42-17 42-12 33-22 33-26 44-39 41-42 41-07 18-43 17-17 20A-34 17-03 18-44 18-14 18-34 41-01 44-09 41-05 41-06 41-03 41-32 41-36 54-01 54-06 41-16 17-06 17-04 54-09 54-16
119 119 113 113 113 115 117 113 115 103 103 103 111 107 121 117 113 121 123 99 99 103 105 109 109 105 121 117 117 113 113 121 115 115 105 103 109 103 105 105 105 115 121 115 115 115 115 115 123 123 115 103 103 123 123
350D1134501 350G02642 353C1061064N 355C1057416L 355C1057559A 355C1057750F 355C1061093C 355C1061960E 355C1112161 355C1112194B 355C1112353 355C1134490 355D1057873H 355D1061094C 355D1061338B 355D1134371 356C1057417B 356C1057418G 356C1057419D 356C1057557B 356C1057723C 356C1057984 356C1060109 356C1060997F 356C1061114B 356C1061333C 356C1061670A 356C1062062B 356C1112156B 356C1112213C 356C1112218A 356C1112220C 356C1112244C 356C1112257B 356D1057477C 356D1057482B 356D1057482B 356D1057485B 356D1057486D 356D1057541F 356D1057722D 356D1057779C 356D1057805C 356D1057805C 356D1057806D 356D1057807G 356D1057820B 356D1057821H 356D1057822C 356D1057824H 356D1057920G 356D1057930C 356D1057960F 356D1057988A 356D1060959A
54-04 54-23 41-28 15-18 16-03 18-17 41-48 54-28 16-08 15-09 19-05 54-03 18-35 41-47 43-07 33-21 16-14 16-30 16-31 15-27 18-19 18-48 43-16 43-13 41-41 43-31 55-42 54-25 15-11 20A-21 20A-29 20A-09 20A-13 20B-03 15-03 16-12 18-02 16-01 16-10 16-28 20A-32 15-29 15-02 19-04 19-28 19-08 18-11 18-15 20A-23 18-39 18-03 18-45 17-25 18-05 41-25
123 123 115 99 101 105 115 123 101 99 107 123 105 115 119 113 101 101 101 99 105 105 119 119 115 119 125 123 99 109 109 109 109 111 99 101 105 101 101 101 109 99 99 107 107 107 105 105 109 105 105 105 103 105 115
356D1060970D 356D1060996D 356D1061010 356D1061020D 356D1061021B 356D1061022B 356D1061023C 356D1061033C 356D1061034B 356D1061049J 356D1061060C 356D1061061D 356D1061063E 356D1061073E 356D1061092J 356D1061184B 356D1061332B 356D1061346A 356D1061565 356D1061568 356D1061955A 356D1061956 356D1061957A 356D1061962D 356D1061978A 356D1061989A 356D1062504B 356D1112163A 356D1112170A 356D1112181C 356D1112238B 356D1112239B 356D1112243C 356D1112256A 356D1112267B 356D1112271A 356D1112281B 356D1112293D 356D1112309A 356D1134128A 356D1134133A 356D1134344C 356D1134499 356D1134526 356F10134F 356H0071A 357C1062060 358D1134356 360D1112246B 360D1112320D 360D1134323A 360D1134324A 360D1134325C 362C1134221 362D1061027B
41-17 43-01 41-65 41-22 41-10 41-30 41-50 44-34 44-42 43-24 41-26 41-59 41-21 41-64 44-27 44-40 44-36 41-33 55-43 55-44 55-06 54-14 54-13 54-31 55-15 55-14 41-14 16-23 15-14 15-15 20A-18 17-14 20A-05 19-10 18-27 20B-28 20B-17 20B-09 19-18 44-38 44-41 43-09 55-38 44-11 41-66 41-69 54-A02 41-39 20A-16 20B-18 42-20 42-21 42-09 55-A02 41-12
115 119 115 115 115 115 115 121 121 119 115 115 115 115 121 121 121 115 125 125 125 123 123 123 125 125 115 101 99 99 109 103 109 107 105 111 111 111 107 121 121 119 125 121 115 115 123 115 109 111 117 117 117 125 115
128

Part No. Index No.-Ref.No. Part No. Index No.-Ref. No. Part No.
75
Index No.-Ref. No.
362D1061057F 362D1061330B 362D1061331B 362D1062047B 362D1134134A 362D1134135A 362D1134504 363C1057440G 363C1112206B 363C1112215B 363C1112216B 363C1134285 363C1134289 363D1057497C 363D1057906B 363D1061088E 363D1061089F 363D1061308B 363D1061572D 363D1061573C 363D1112240A 363D1112241E 363D1134298 363D1134360 363G02413 364D1057970 365D1057550E 365D1057552 365D1112237B 367S1112 367S2030 369D1057858B 369D1060955C 369D1134343A 371C1061592
43-03 44-23 44-35 55-33 44-31 44-33 55-35 16-26 20B-25 20A-04 20A-03 43-22 42-01 15-07 18-37 43-38 43-37 43-35 43-06 43-36 17-19 18-36 43-05 33-03 55-23 18-46 15-28 15-34 20B-29 54-30 20A-42 43-02 43-04 43-39
119 121 121 125 121 121 125 101 111 109 109 119 117 99 105 119 119 119 119 119 103 105 119 113 125 105 99 99 111 123
371D1060536B 376D1061025A 382D1061594 382D1061696 383D1057785 383D1057786A 386D1057963C 386D1061631 386D1061686 386D1061687 386S1087 388D1057526A 388D1057536 388D1057784C 388D1057789B 388D1057828A 388D1057829C 388D1057901B 388D1057901B 388D1057961C 388D1060989H 388D1060990J 388D1061054D 388D1061103D 388D1061337B 388D1061345A 388D1061574B 388D1061575B 388D1061692 388D1062043A 388D1112255A 388D1112259 388D1112317A 388D1134192 388D1134332A
41-35 41-61 41-24
115 115
388D1134513 388D1134514 388D1134520 388F2231F 405D1057976A 405D1057977A 405D10580603 405D1058063 405D1058064 405D1058064 405D1060267A 405D1061958 405D1062036A 405D1112342 405D1134354 405F8168C 405F8168C 405F8168C 405N100027 802C1134301 808C1112151 808C1112151 808C1112200 808C1112200 808C1112200 808C1112200 808C1112200 808C1134321 808C1134321 808C1134322 890D1134348A P SORTER SU2400 P SORTER SU2400
43-21A 43-23A 44-18A 41-68A 20A-33 17-09 18-41 16-25 16-24 18-40 33-05 54-07 55-08 17-05 41-29 18-38 20A-35 41-18 42-02
119 119 121 115
41-04C
115 115 99 99
15-26A 15-30A 17-01 55-45 54-35 54-34 17-02
109 103 105 101 101 105 113 123 125 103 115 105 109 115 117 113 99 101 103 105 107 109 111 117 119
103 125 123 123 103 99 101 99 103 105 105 99 107 103 119 119 119 113 119
15-33A 16-16A 15-32A 17-27A 18-49A 18-04A 15-04A 19-02A 17-30A 43-18A 43-29A 43-17A 33-06A 43-30A 33-16 42-25A 42-26A 42-27A 55-25A 20A-14A 19-15A 20B-15A 55-36A 42-06A
33-A01A 15-A01F 16-A01F 17-A01F 18-A01F 19-A01F 20A-A01F 20B-A01F 42-A01F 43-A01F 44-A01 42-40
117
113 117 117 117 125 109 107 111 125 117
54-15A
121
123 109 119 119 119
54-A01D 55-A01D
123 125
129
FAX : 81-3-5484-0454
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Title : FRONTIER 590 Principle of Operation, Servicing and Electrical Circuit Diagram SERVICE MANUAL / PARTS LIST Reference Number : PP3-C1069E
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SERVICE MANUAL / PARTS LIST

MAIN SPECIFICATIONS ......................................................................................................... 6

ERROR MESSAGE ................................................................................................................. 12 MAINTENANCE MENU .......................................................................................................... 43

DISTRIBUTION SECTION ..................................................................................................... 45

DRYER SECTION .................................................................................................................... 74

ELECTRICAL SECTION ....................................................................................................... 83

ELECTRICAL CIRCUIT DIAGRAMS ................................................................................. 84

PARTS LIST .............................................................................................................................. 93

Laser Printer/Paper Processor (LP5900)

Dimensions SU2400AY sorter

2. MAIN SPECIFICATIONS 2.2

Dimensions and Weight

1515 820 1965

450 Sorter SU2400AY

2. MAIN SPECIFICATIONS 2.3 Installation Space

2845 600 1515 730 480 450 65

2. MAIN SPECIFICATIONS 2.4 Maintenance Schedule

Every Every 3 Every 6 Month Months Months

Every Two Years

2. MAIN SPECIFICATIONS 2.5

Regular Maintenance and Inspection Table

Clean Inspect Calibrate Inspect Grease Replace Inspect

Implementation Period (Every)

SU1400AY/SU2400AY Transverse Sorter Belt Tension

SU1400AY/SU2400AY Sorter Stop Position

*: Refer to LP-5700 service manual

Data was deleted.

Copy message le to specied folder.

Correct the message le with the checking tool.

Correct the message le with the checking tool.

Correct the message le with the checking tool.

Reduce the le size less than 400 KB.

1. Connect the harness correctly, or repair or replace it.

2. Replace F620. 3. Replace the GMC23 circuit board.

3. Replace F620. 4. Replace the GMC23 circuit board.

1. Remove foreign matter. 2. Replace the GMC23 circuit board.

1. Connect the harness correctly, or repair or replace it.

2. Replace F600/F601/F602/F603. 3. Replace the PDA26 circuit board.

1. Connect the harness correctly, or repair or replace it.

2. Replace F630. 3. Replace the PAC23 circuit board.

1. Remove paper. 2. Connect the harness correctly, or repair or replace it.

1. Remove paper. 2. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Close the door. 2. Restart the system software.

1. Replace the sensor.

1. Replace the sensor.

1. Reconnect, repair or replace the harness.

1. Connect the harness correctly, or repair or replace it.

2. Replace F614A. 3. Replace the JDD23 circuit board.

1. Connect the harness correctly, or repair or replace it.

2. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

2. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.

1. Connect the harness correctly, or repair or replace it.