Time Analysis Repair Guide

For Briggs & Stratton Engines and Power Products

Foreword
The repair times presented in this Time Analysis Repair Guide are intended to help the servicing dealer complete warranty claims, but can also be used for repair estimates, shop tickets, etc., for various Briggs & Stratton engines, and Briggs & Stratton Power Products, LLC repairs. These times were derived by averaging repair time responses to surveys conducted with numerous Master Service Technicians throughout our dealer network using standard hand tools, and special Briggs & Stratton tools when required. Criteria for the times listed include diagnostic, warranty claim filing, miscellaneous paperwork, parts look-up, parts ordering, clean up, testing, etc. The repair times do not take into account unforeseen difficulties that may occur from time to time. Some repair times are cumulative, combining multiple repair operations. i.e. The time noted to replace an ignition armature includes the time to remove and replace the blower housing. Do not add multiple repair times when submitting warranty claims. This guide is NOT intended to cover all possible repairs, but rather to cover some of the more common types of repairs. Engine tuneup, engine overhaul and maintenance related items were intentionally omitted from this guide, due to the varying degree of detail that each dealer may perform such tasks. Similarly, due to the varying degree of times required to remove and replace an engine from the equipment, remove and reinstall (R&R) were also omitted. When submitting a warranty claim, you should always refer to the times noted in the appropriate category. If labor submitted exceeds the standard repair time, an explanation will be required in order for Briggs & Stratton to consider the additional repair time. Warranty repairs should be performed by reasonably experienced technicians. Excessive labor submitted resulting from inexperience in diagnostic, repair, and/ or administrative procedures will be subject to labor reduction. To use this guide, first determine the basic type of engine or equipment youre working on. Go to the corresponding section for that engine or equipment and find the repair operation in the left column. Find the engine series or model in the top row, and locate where the two intersect. That cell will give you the repair time in hours and/ or minutes. When using this guide for Briggs & Stratton Power Products repairs please refer to page 10. Warranty repairs for Briggs & Stratton Power Products should be filed in accordance with the policies and procedures described in the Briggs & Stratton Power Products Group, LLC Policy and Procedures Manual (MS-6822GS) and warranty repairs for this product should be filed on Briggs & Stratton Power Products warranty claim form MS-6824GS.

Copyright 2004 by Briggs & Stratton Corporation All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Briggs & Stratton Corporation.

Vertical Shaft / Single Cylinder

210000 & 310000 Series (OHV) Intek & AVS
30Min 1Hr 30Min N/A 45Min 1Hr 30Min N/A 30Min 45Min N/A 45Min 1Hr 45Min 2Hr 1Hr 30Min 45Min 1Hr 30Min

90000 Series (L-Head) Sprint & Classic

Repair Operation
Air Cleaner Base / Gasket Alternator / Stator Blower Housing Brake Band or Pad Assembly Breather Assy. or Gasket Cam Gear / Tappets Carburetor Diaphragm Assy. Carburetor Fuel Solenoid Carburetor Intake Manifold Carburetor Primer Bulb Carburetor-Repair or Replace Connecting Rod Crankshaft Cylinder Head or Gasket Dipstick Tube Assy. Flywheel Flywheel Ring Gear Fuel Pump 30Min N/A 30Min 30Min 30Min 1Hr 15Min 45Min N/A 1Hr 30Min 45Min 1Hr 30Min 1Hr 45Min 45Min 30Min 45Min N/A N/A 30Min N/A 30Min 30Min 30Min 1Hr 15Min 45Min N/A 1Hr 30Min 45Min 1Hr 30Min 1Hr 45Min 45Min 30Min 45Min N/A N/A 30Min 45Min 30Min 30Min 30Min 1Hr 15Min N/A N/A 1Hr 30Min 45Min 1Hr 45Min 1Hr 45Min 1Hr 30Min 45Min N/A N/A 30Min 45Min 30Min 30Min 30Min 1Hr 15Min N/A N/A 1Hr 30Min 45Min 1Hr 30Min 1Hr 45Min 45Min 30Min 45Min N/A N/A 30Min 45Min 30Min 30Min 30Min 1Hr 15Min N/A N/A 1Hr 30Min 45Min 1Hr 45Min 1Hr 45Min 1Hr 30Min 45Min N/A N/A 30Min 1Hr 30Min N/A 45Min 1Hr 30Min N/A N/A 45Min N/A 45Min 1Hr 45Min 1Hr 45Min 45Min 30Min 45Min 1Hr 30Min 30Min 1Hr 30Min N/A 45Min 1Hr 30Min N/A N/A 45Min N/A 45Min 1Hr 45Min 2Hr 45Min 30Min 45Min 1Hr 30Min 30Min 1Hr 30Min N/A 45Min 1Hr 30Min N/A 30Min 45Min N/A 45Min 1Hr 45Min 2Hr 1Hr 30Min 45Min 1Hr 30Min

Page 1

280000 Series (OHV) & AVS

110000 Series (OHV) Intek

120000 Series (OHV) Intek

100000 Series (L-Head) Quattro

120000 Series (L-Head) Quantum

190000 Series (L-Head)

280000 Series (L-Head)

Vertical Shaft / Single Cylinder

210000 & 310000 Series (OHV) Intek & AVS
N/A N/A N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min 1Hr 1Hr 45Min 45Min 45Min

90000 Series (L-Head) Sprint & Classic

Repair Operation
Fuel Shut Off Valve Fuel Tank Governor Air Vane Governor Gear / Oil Slinger Governor Lever (Arm) Governor Linkage Governor Shaft Governor Spring Ignition Armature Ignition Ground Wire Muffler Oil Filter Adapter or Gasket Oil Pump Assembly Oil Seal - Cover or Sump Oil Seal - Mag Side Piston, Rings, Piston Pin Push Rod(s) Regulator - Alternator N/A 45Min 45Min 45Min N/A 30Min N/A 30Min 45Min 45Min 30Min N/A N/A 45Min 1Hr 1Hr 30Min N/A N/A N/A 45Min 45Min 45Min N/A 30Min N/A 30Min 45Min 45Min 30Min N/A N/A 45Min 1Hr 1Hr 30Min N/A N/A N/A 30Min N/A 45Min 30Min 30Min 45Min 30Min 45Min 45Min 30Min N/A N/A 45Min 1Hr 1Hr 45Min 45Min N/A N/A 30Min N/A 45Min 30Min 30Min 45Min 30Min 45Min 45Min 30Min N/A N/A 45Min 1Hr 1Hr 30Min N/A N/A N/A 30Min N/A 45Min 30Min 30Min 45Min 30Min 45Min 45Min 30Min N/A N/A 45Min 1Hr 1Hr 45Min 45Min N/A 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min N/A N/A 45Min 1Hr 1Hr 30Min N/A 45Min 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min N/A N/A 45Min 1Hr 1Hr 30Min N/A 45Min 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min 1Hr 1Hr 45Min 45Min 45Min

Page 2

280000 Series (OHV) & AVS

110000 Series (OHV) Intek

120000 Series (OHV) Intek

100000 Series (L-Head) Quattro

120000 Series (L-Head) Quantum

190000 Series (L-Head)

280000 Series (L-Head)

Vertical Shaft / Single Cylinder

210000 & 310000 Series (OHV) Intek & AVS
N/A N/A N/A N/A 45Min 1Hr 30Min 45Min 45Min 45Min 45Min 1Hr 45Min 45Min 1Hr 30Min N/A 30Min

90000 Series (L-Head) Sprint & Classic

Repair Operation
Rewind Starter Assy. Rewind Starter Dog(s) Rewind Starter Pulley Rewind Starter Spring Rocker Arm or Stud Short Block Starter Drive Assy. Elect. Starter Motor Elect. Or TNM Starter Pinion Gear Elect. Sump / Cover or Gasket Synchro-Balance Assembly/AVS Timing Gear Valve - Exhaust or Intake Valve Cover or Gasket (OHV) Valve Guide - Exh.or Intake Valve Spring or Retainer 45Min 30Min 30Min 30Min N/A 1Hr 30Min N/A N/A N/A 45Min N/A 45Min 1Hr N/A 1Hr 15Min 45Min 45Min 30Min 30Min 30Min N/A 1Hr 30Min N/A N/A N/A 45Min N/A 45Min 1Hr N/A 1Hr 15Min 45Min 45Min 30Min 30Min 30Min 45Min 1Hr 30Min 45Min 45Min 45Min 45Min N/A 45Min 1Hr 30Min N/A 30Min 45Min 30Min 30Min 30Min N/A 1Hr 30Min 45Min 45Min 45Min 45Min N/A 45Min 1Hr N/A 1Hr 15Min 45Min 45Min 30Min 30Min 30Min 45Min 1Hr 30Min 45Min 45Min 45Min 45Min N/A 45Min 1Hr 30Min N/A 30Min 45Min N/A 30Min 30Min N/A 1Hr 30Min 45Min 45Min 45Min 45Min 1Hr 45Min 45Min 1Hr N/A 1Hr 15Min 45Min 45Min N/A 30Min 30Min N/A 1Hr 30Min 45Min 45Min 45Min 45Min 1Hr 45Min 45Min 1Hr N/A N/A 45Min 45Min N/A 30Min 30Min 45Min 1Hr 30Min 45Min 45Min 45Min 45Min 1Hr 45Min 45Min 1Hr 30Min N/A 30Min

Page 3

280000 Series (OHV) & AVS

110000 Series (OHV) Intek

120000 Series (OHV) Intek

100000 Series (L-Head) Quattro

120000 Series (L-Head) Quantum

190000 Series (L-Head)

280000 Series (L-Head)

Horizontal Shaft / Single Cylinder

120000 Series (OHV) Intek & Intek Snow 110000 Series (OHV) Intek 230000 Series Vanguard
30Min 1Hr 30Min 30Min N/A 45Min 45Min N/A 1Hr 30Min 45Min 45Min 45Min

110000 Series Vanguard

130000 Series Vanguard

180000 Series Vanguard

Repair Operation
Air Cleaner Base / Gasket Alternator / Stator Bearing Mag Side (If replacable) Blower Housing Breather Assy. or Gasket Cam Gear / Tappets Carburetor Diaphragm Assy. Carburetor Intake Manifold Carburetor-Repair or Replace Clutch Assy. Connecting Rod Crankshaft Cylinder Head or Gasket Dipstick Tube Assy. Elect. Starter Drive Assy. Elect. Starter Motor 12 Volt Elect. Starter Pinion Gear
30Min N/A N/A 30Min 45Min N/A N/A 45Min 45Min 30Min N/A N/A 45Min 30Min N/A N/A N/A 30Min N/A 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr

1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 30Min 45Min 30Min 45Min 30Min 45Min 30Min 45Min 30Min 45Min 30Min 45Min 30Min 45Min 30Min 30Min 30Min 30Min 30Min 30Min 30Min 30Min 30Min 45Min 30Min 30Min

1Hr 15Min 1Hr 15Min 1Hr 15Min 1Hr 15Min 1Hr 15Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 45Min 45Min 45Min N/A 45Min 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A N/A 45Min 45Min N/A

1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 2Hr 45Min 30Min N/A N/A N/A 45Min 30Min 45Min 45Min 45Min 45Min 30Min 45Min 45Min 45Min 45Min 30Min 45Min 45Min 45Min 2Hr 45Min 30Min 45Min 45Min 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 2Hr 1Hr 30Min 45Min 45Min 45Min 1Hr 30Min 45Min 45Min 45Min 1Hr 30Min N/A N/A N/A 1Hr 30Min 1Hr 45Min 45Min 1Hr 30Min 1Hr 45Min 45Min 1Hr 30Min 1Hr 45Min 45Min 1Hr 45Min 2Hr 1Hr 30Min 45Min 45Min 45Min 2Hr 1Hr 30Min 45Min 45Min 45Min

Page 4

200000 & 210000 Intek & Intek Snow

240000 Series Vanguard

130000 Series (L-Head)

190000 Series (L-Head)

220000 Series (L-Head)

250000 Series (L-Head)

21000 Series Fource

90000 Series (L-Head)

53000 & 80000 Series Vanguard

Horizontal Shaft / Single Cylinder

120000 Series (OHV) Intek & Intek Snow 110000 Series (OHV) Intek 230000 Series Vanguard
45Min N/A 30Min 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr

110000 Series Vanguard

130000 Series Vanguard

180000 Series Vanguard

Repair Operation
Flywheel Flywheel Ring Gear Fuel Pump Fuel Shut Off Valve Fuel Tank Governor Air Vane Governor Gear / Oil Slinger Governor Lever (Arm) Governor Linkage Governor Shaft Governor Spring Ignition Armature Ignition Ground Wire Muffler Oil Seal - Cover or Sump Oil Seal - Mag Side Piston, Rings, Piston Pin
45Min N/A N/A N/A 30Min N/A N/A N/A N/A N/A N/A 45Min 45Min 30Min 45Min N/A N/A 45Min N/A N/A 30Min 45Min 45Min 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min 1Hr N/A 30Min 45Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min 1Hr 30Min 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min 1Hr 30Min 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min 1Hr 30Min 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min N/A N/A 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min N/A N/A 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min N/A N/A 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min N/A 30Min 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min N/A N/A 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min N/A 30Min 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min N/A N/A 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr 45Min N/A 30Min 30Min 30Min N/A 45Min 30Min 30Min 1Hr 30Min 45Min 45Min 30Min 45Min 1Hr

1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min 1Hr 45Min

Page 5

200000 & 210000 Intek & Intek Snow

240000 Series Vanguard

130000 Series (L-Head)

190000 Series (L-Head)

220000 Series (L-Head)

250000 Series (L-Head)

21000 Series Fource

90000 Series (L-Head)

53000 & 80000 Series Vanguard

Horizontal Shaft / Single Cylinder

120000 Series (OHV) Intek & Intek Snow 110000 Series (OHV) Intek 230000 Series Vanguard
45Min 1Hr 45Min 30Min 30Min 30Min 45Min 45Min 45Min 45Min 1Hr 30Min N/A N/A 30Min

110000 Series Vanguard

130000 Series Vanguard

180000 Series Vanguard

Repair Operation
Push Rod(s) Regulator - Charging System Rewind Starter Assy. Rewind Starter Dog(s) Rewind Starter Pulley Rewind Starter Spring Rocker Arm or Stud Short Block Sump / Cover or Gasket Synchro-Balance Assembly Timing Gear Valve - Exhaust or Intake Valve Cover or Gasket (OHV) Valve Guide - Exh.or Intake Valve Seat - Intake or Exh. Valve Spring or Retainer
N/A N/A N/A N/A N/A N/A N/A N/A 45Min N/A N/A N/A 30Min N/A N/A N/A N/A N/A 45Min 30Min 30Min 30Min N/A N/A N/A 45Min 30Min 30Min 30Min N/A N/A 45Min 45Min 30Min 30Min 30Min N/A N/A 45Min 45Min 30Min 30Min 30Min N/A N/A 45Min 45Min 30Min 30Min 30Min N/A 45Min N/A 45Min 30Min 30Min 30Min 45Min 45Min N/A 45Min 30Min 30Min 30Min 45Min 45Min N/A 45Min 30Min 30Min 30Min 45Min 45Min 1Hr 45Min 30Min 30Min 30Min 45Min 45Min 1Hr 45Min 30Min 30Min 30Min 45Min 45Min 1Hr 45Min 30Min 30Min 30Min 45Min 45Min N/A 45Min 30Min 30Min 30Min 45Min 45Min 1Hr 45Min 30Min 30Min 30Min 45Min

1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 1Hr 30Min 45Min N/A 45Min 1Hr N/A 45Min 45Min 45Min 45Min N/A 45Min 1Hr N/A 45Min 45Min 45Min 45Min N/A 45Min 1Hr N/A 45Min 45Min 45Min 45Min N/A 45Min 1Hr N/A 45Min 45Min 45Min 45Min 45Min 45Min 1Hr N/A 45Min 45Min 45Min 45Min N/A 45Min 1Hr 30Min N/A N/A 30Min 45Min N/A 45Min 1Hr 30Min N/A N/A 30Min 45Min N/A 45Min 1Hr 30Min N/A N/A 30Min 45Min N/A 45Min 1Hr 30Min N/A N/A 30Min 45Min N/A 45Min 1Hr 30Min N/A N/A 30Min 45Min 45Min 45Min 1Hr 30Min N/A N/A 30Min 45Min N/A 45Min 1Hr 30Min N/A N/A 30Min 45Min 45Min 45Min 1Hr 30Min N/A N/A 30Min

Page 6

200000 & 210000 Intek & Intek Snow

240000 Series Vanguard

130000 Series (L-Head)

190000 Series (L-Head)

220000 Series (L-Head)

250000 Series (L-Head)

21000 Series Fource

90000 Series (L-Head)

53000 & 80000 Series Vanguard

Horizontal Shaft / Twin Cylinder

290000, 300000, 350000, 380000, 540000, 610000 Series Vanguard 470000 & 610000 Series Vanguard Liquid-Cooled 400000 & 420000 Series (L-Head)

Vertical Shaft / Twin Cylinder

400000, 420000, 460000 Series (L-Head) 400000 Series (OHV) Intek 290000, 300000, 350000, 380000 Series Vanguard
30Min 1Hr 2Hr 45Min 1Hr 2Hr 30Min 1Hr 1Hr 2Hr N/A 2Hr 1Hr 30Min 30Min 1Hr 1Hr 1Hr 1Hr

Repair Operation
Air Cleaner Base / Gasket Alternator / Stator Bearing Mag Side Blower Housing Breather Assy. or Gasket Cam Gear / Tappets Carburetor Fuel Solenoid Carburetor Intake Manifold Carburetor-Repair or Replace Connecting Rods (both) Coolant Temperature Switch Crankshaft Cylinder Heads/Gaskets (both) Dipstick Tube Assy. Elect. Starter Drive Assy. Elect. Starter Motor 12 Volt Elect. Starter Pinion Gear Flywheel 30Min 1Hr 2Hr 45Min 1Hr 2Hr 30Min 1Hr 45Min 2Hr N/A 2Hr 1Hr 30Min 1Hr 1Hr 1Hr 1Hr 30Min 1Hr 2Hr 45Min 1Hr 2Hr 45Min 1Hr 1Hr 2Hr N/A 2Hr 1Hr 30Min 30Min 1Hr 1Hr 1Hr 1Hr 30Min 1Hr 2Hr 45Min 1Hr 2Hr 45Min 1Hr 1Hr 2Hr 45Min 2Hr 1Hr 30Min 30Min 1Hr 1Hr 1Hr 1Hr 30Min 1Hr 2Hr 45Min 1Hr 2Hr 30Min 1Hr 45Min 2Hr N/A 2Hr 1Hr 30Min 1Hr 1Hr 1Hr 1Hr 30Min 1Hr 2Hr 45Min 1Hr 2Hr 30Min 1Hr 1Hr 2Hr N/A 2Hr 1Hr 30Min 45Min 1Hr 1Hr 1Hr 1Hr

Page 7

Horizontal Shaft / Twin Cylinder

290000, 300000, 350000, 380000, 540000, 610000 Series Vanguard 470000 & 610000 Series Vanguard Liquid-Cooled 400000 & 420000 Series (L-Head)

Vertical Shaft / Twin Cylinder

400000, 420000, 460000 Series (L-Head) 400000 Series (OHV) Intek 290000, 300000, 350000, 380000 Series Vanguard
N/A 30Min N/A N/A N/A 30Min 30Min 1Hr 15Min 30Min 1Hr 45Min 45Min 45Min 1Hr 45Min 1Hr 15Min 2Hr 1Hr

Repair Operation
Flywheel Ring Gear Fuel Pump Fuel Shut Off Valve (if equipped) Fuel Tank Governor Gear / Oil Slinger Governor Lever (Arm) Governor Linkage Governor Shaft Governor Spring Ignition Armature Ignition Ground Wire Muffler Oil Filter Adapter or Gasket Oil Pump Assembly Oil Seal - Cover or Sump Oil Seal - Mag Side Piston, Rings, Piston Pin (Both) Push Rods (Both cylinders) 1Hr 45Min N/A N/A 45Min 30Min 30Min 1Hr 30Min 1Hr 45Min 45Min 45Min 1Hr 45Min 1Hr 15Min 2Hr N/A N/A 30Min 45Min 30Min N/A 30Min 30Min 1Hr 15Min 30Min 1Hr 45Min 45Min 45Min 1Hr 45Min 1Hr 15Min 2Hr 1Hr N/A 30Min 45Min 30Min N/A 30Min 30Min 1Hr 15Min 30Min 1Hr 45Min 45Min 45Min 1Hr 45Min 1Hr 15Min 2Hr 1Hr 1Hr 45Min N/A N/A 45Min 30Min 30Min 1Hr 30Min 1Hr 45Min 45Min 45Min 1Hr 45Min 1Hr 15Min 2Hr N/A 1Hr 30Min N/A N/A N/A 30Min 30Min 1Hr 30Min 1Hr 45Min N/A N/A 1Hr 45Min 1Hr 15Min 2Hr 1Hr

Page 8

Horizontal Shaft / Twin Cylinder

290000, 300000, 350000, 380000, 540000, 610000 Series Vanguard 470000 & 610000 Series Vanguard Liquid-Cooled 400000 & 420000 Series (L-Head)

Vertical Shaft / Twin Cylinder

400000, 420000, 460000 Series (L-Head) 400000 Series (OHV) Intek 290000, 300000, 350000, 380000 Series Vanguard
N/A 45Min 45Min 45Min 45Min 45Min 45Min 2Hr 30Min 45Min N/A 45Min 1Hr 30Min 1Hr 30Min 1Hr N/A

Repair Operation
Radiator Regulator - Charging System Rewind Starter Assy. Rewind Starter Dog(s) Rewind Starter Pulley Rewind Starter Spring Rocker Arm or Stud - per Cylinder Short Block Sump / Cover or Gasket Thermostat Timing Gear Valve - Exhaust or Intake Valve Cover or Gasket (OHV) Valve Guide - Exh.or Intake Valve Spring or Retainer Water Pump N/A 45Min 45Min 45Min 45Min 45Min N/A 2Hr 30Min 45Min N/A 45Min 1Hr 15Min N/A 1Hr 30Min 1Hr 15Min N/A N/A 45Min 45Min 45Min 45Min 45Min 45Min 2Hr 30Min 45Min N/A 45Min 1Hr 30Min 1Hr 30Min 1Hr N/A 1Hr 45Min 45Min 45Min 45Min 45Min 45Min 2Hr 30Min 45Min 30Min 45Min 1Hr 30Min 1Hr 30Min 1Hr 1Hr N/A 45Min 45Min 45Min 45Min 45Min N/A 2Hr 30Min 45Min N/A 45Min 1Hr 15Min N/A 1Hr 30Min 1Hr 15Min N/A N/A 45Min 45Min 45Min 45Min 45Min 45Min 2Hr 30Min 45Min N/A 45Min 1Hr 30Min 1Hr 30Min 1Hr N/A

Page 9

Generator
1000-7500 WATTS Home Generator System

Outboard Motor
(lower unit)
AA0101 Outboard Motor

Pressure Washers
1200-2000PSI 2100-2300PSI 2400-3000PSI
1Hr 45Min 1Hr 45Min 1Hr 50Min 30Min 1Hr 30Min 30Min 45Min 1Hr 1Hr 40Min 50Min 30Min

Repair Operation
Battery Charge Rectifier Brushes / Rectifier Assembly Circuit Breakers / Resistors Contactor Control Panel / Front Engine Adapter Casting Exhaust Manifold / Exhaust Gasket Fuel Hose Fuel Regulator / Fuel Solenoid Fuel Tank Fuel Valve / Bushing Fuse Fuse / Fuse Holder Fuse Holder Ground Wire Assembly Idle Control Board Meters / Gauges / Lights Misc. Brackets / Hardware Muffler Power Module / Capicitor Rear Bearing Carrier Re-Establish Magnetism Rotor Assembly Starter Contactor / Relay Stator Assembly Switches On / Off System Control Board / CMA Board Temperature Sensor Transformer Vibration Isolator / EA 48Min 48Min 50Min N/A 1Hr 45Min 2Hr 45Min 45Min N/A 45Min 36Min N/A 36Min N/A 42Min N/A 48Min 45Min 45Min 48Min 45Min 45Min 1Hr 54Min N/A 1Hr 48Min 48Min 1Hr N/A 48Min 48Min 48Min 48Min 50Min N/A 2Hr 2Hr 45Min 45Min N/A 54Min 36Min N/A 36Min N/A 42Min 48Min 48Min 45Min 45Min 48Min 1Hr 45Min 1Hr 54Min N/A 1Hr 48Min 48Min 1Hr N/A 48Min 48Min 1Hr 18Min N/A 1Hr 20Min 1Hr 12Min N/A 3Hr 30Min 1Hr 15Min 1Hr 15Min 1Hr 15Min N/A N/A 1Hr 6Min 1Hr 6Min 1Hr 6Min 1Hr 12Min N/A 1Hr 18Min 1Hr 15Min 1Hr 10Min 1hr 45Min N/A N/A 3Hr 30Min 1Hr 15Min 3Hr 10Min 1Hr 18Min 1Hr 30Min 1Hr 12Min 1Hr 20Min N/A

8000-10000 WATTS

Repair Operation
Actuator Hook Brake Shoe Cam Rod (Shifter) Cam Rod Seal Choke Cable Cowling or Cowling Cover Drive Clutch Drive Shaft Forward or Reverse Gear Fuel Fitting Fuel Line & Primer Bulb Gear Case Handle Assembly Front or Rear Housing - Drive Shaft Input Shaft Carrier Isolator Ring Lanyard Neutral Switch Output Shaft Output Shaft Carrier Pinion / Gear Drive Propeller or Propeller Nut Rev Limiter Reverse Hook Shift Rod Clamp Standoff Throttle Cable Throttle Rod Tiller / Throttle Handle Assembly Tilt Bracket (Standard or Port) Transmission Shift Handle Transmission Shift Lever Transom Bracket Transom Bracket Clamp 45Min 45Min 1Hr 30Min 1Hr 30Min 30Min 15Min 1Hr 30Min 45Min 1Hr 30Min 30Min 15Min 1Hr 30Min 30Min 1Hr 30Min 1Hr 30Min 45Min 15Min 45Min 1Hr 30Min 30Min 1Hr 30Min 15Min 45Min 45Min 45Min 30Min 45Min 30Min 45Min 45Min 15Min 45Min 30Min 15Min

Repair Operation
Axial Cam / Wobble Plate Bearings Check Valves Chemical Injection Gun Head Gasket Hose Nozzle Pump Assembly Complete Pump Head / Manifold Seal Kit Thermal Relief Valve Unloader Wand 1Hr 45Min 1Hr 45Min 1Hr 50Min 30Min 1Hr 30Min 30Min 45Min 1Hr 1Hr 40Min 50Min 30Min 1Hr 45Min 1Hr 45Min 1Hr 50Min 30Min 1Hr 30Min 30Min 45Min 1Hr 1Hr 40Min 50Min 30Min

Page 10

Warranty Claims made fast and easy

The Briggs & Stratton and Briggs & Stratton Power Products warranty systems offer two options for filing warranty claims. You may submit your claims through the mail using the Briggs & Stratton paper Warranty Claim MS-2900 (BSPP Claim MS-6842GS), or the preferred way, using our fast and easy e-claim online warranty system. Properly completed paper claims sent through the mail are typically paid within 1 to 4 weeks, while properly completed electronic warranty claims are typically paid within 1 week. The benefits of filing electronically include the following: No paper files to keep on hand, instant claim submission confirmation, faster turnaround for payment, and one-click electronic access to the Time Analysis Repair Guide. All of these features incorporated into a user-friendly interface make for easy, error-free claim filing. Additionally, we have inPOWER PRODUCTS GROUP, LLC corporated a new feature into both the B&S and BSPP e-claim warranty systems. You can now attach related digital files to your e-claim. These files can include digital photos of failed engines or components, scanned documents of customer proof of purchase receipts or freight invoices. Please visit www.briggsnetwork.com for more information on these exciting new features

BRIGGS & STRATTON WARRANTY CLAIM QUICK REFERENCE

Check 1 box only, that best describes claim type. Then complete sections: 1 - 11 (1 - 13, if installing short block or engine) or 1, 3, 7 & 9 (and 10 if applicable) or 1 - 11 (1 - 13, if installing short block or engine) or 1 -11, 13 (12, if installing short block or engine) Enter all dates as Mo/Day/Yr only. Enter approximate hours used. Complete engine identification numbers (including 6 digit Type Number) must be entered. Enter the reference number (not P/N) of the part that caused the failure. This may differ from the part that actually failed. Choose the defect code from the list to the right that best describes what was wrong with the defective part. Briefly explain the conditions found and describe the defect. Words such as bad or defective have little practical meaning. Describe in detail warranty work performed. Include itemized miscellaneous charges only if applicable. Enter dollar amount at your Net Cost not List. Include invoice(s) showing the miscellaneous charges being claimed. Enter only Briggs & Stratton part numbers. If you use Briggs & Stratton Bulk Packaged Parts, use the single piece part number. If parts not bearing a Briggs & Stratton part number were approved, enter them in Box 8. Enter Net Cost not List. Check 1 square only. Enter owner's, store's or equipment manufacturer's name, Enter your Briggs & Stratton ID address, zip code and phone number. Customer or store/manufacturer employee's Number signature required. Email address (optional). Dealer Name, Address and Zip Code as it appears on your Certificate of Appointment. Dealer signature required to validate claim.

BRIGGS & STRATTON WARRANTY CLAIM

(NOTE: See filing procedures on reverse side of claim)

Please TYPE or PRINT CLEARLY 2 Owner 1 Type of Claim (check 1 only) First Name Information (check 1 only) Warranty Repair New Defective Service Parts Last Name or Store Name Questionable/Disputed Address Policy Adjustment*
* Requires Authorization Number (Box #13) City

Consumer Store

Commercial Equipment Manufacturer

3 Warranty Performed by: Briggs & Stratton Warranty ID No. B

Dealer Name Address

State City State Zip Code Phone

Purchase Date MM DD YY / / Hours Used (Approximate)

Failure Date MM DD YY / / Repair Date MM DD YY / /

Zip Code Customer Signature (Required) Customer E-Mail Address (Optional) Engine Code Number

Phone

Dealer Signature (Certifies Accuracy of All Statements Herein)

4 5

Engine Model Number Engine Type Number or Short Block P/N

4A Equipment Manufacturer
Equipment Model Number

Reference Number of Defective Part from Illustrated Parts List. (1 Number Only - DO NOT enter Part No.) DEFECT CODES (In Box 6 Enter Defect Code That Best Describes Condition Found)

Type of Equipment (See reversed side for Code Numbers)

Unit Originally Sold by (Store Name)

Equipment type (see back of claim for code numbers) & store information. Record name of manufacturer, model number, serial number, store name (where sold) and the appropriate code which best describes the type of equipment form the following list. Choose the defect code from the list to the left that best describes what was wrong with the defective part and enter in Box 6. Enter hours/minutes not hours and tenths of hours. Entering .5 in minutes column would result in a labor payment of 5 minutes, not 1/2 hour. Enter the total of the itemized charges from Box 8, if applicable. If installing short block, enter part number; requires authorization number (Box 13). Complete Model and Type Number must be recorded when replacing an engine under warranty - requires authorization no. (Box 13). Required for: Replacement Engine Short Block Assembly Policy Adjustment For factory use only

Equipment Serial Number

6 7

Defect Code
(1 defect code only)

AW BC BL BT BW -

Assembled Wrong Broken/Cracked Blown Burnt Bent/Warped

CD CL CP EF FM

Casting Deficiency/Porous Came Loose/Off Corroded Pitted Electrical Failure Foreign Material

LK LM MI NS OA

Leaked Loose Magnets Missing Not Seating Out of Adjustment

PA - Paint PM - Part Made/Machined Incorrectly SG - Scored/Galled SP - Special Program

SS - Stuck/Seized ST - Stripped UO - Unknown/Other (only if applies) VC - Valve Clearance

Hrs. Mins.

Condition Found and Probable Cause of Defect: (Word Defective Not Sufficient)

10

Labor Required Repair

Remove & Reinstall Engine (if applicable) Total

Warranty Work Performed

(Itemize Miscellaneous Charges, If Applicable)

11

Miscellaneous Charges

Dollars

Cents

Total Miscellaneous Charges Itemized in Box 8 12 Replacement Short Block Part Number (Requires Authorization Number, Box 13) Qty. Replacement Engine Model & Type Number (Requires Authorization Number, Box 13) Model Number Type Number Qty. Part Number Qty. Description

Briggs & Stratton Part Numbers (only) Do Not Enter Engine or Short Block Part Numbers Here (Use Box 12) Part Number Qty. Description

13
Authorization Number

14
ORIGINAL: RETURN TO FACTORY BLUE: DEALER COPY

For Factory Use Only

F/C

Retain and Tag All Material Until 10 Days After Warranty Reimbursement is Received

Remember, PROPERLY and COMPLETELY filled out warranty claims take PRIORITY over claims with missing or inaccurate information.

BRIGGS & STRATTON POWER PRODUCTS WARRANTY CLAIM QUICK REFERENCE

Check the ONE box that best describes the repair performed to this unit. New Defective repairs are defined as service parts that were defective upon use. Check 1 square only. Enter owner's, store's or equipment manufacturer's name, Enter your Briggs & Stratton address, zip code and phone number. Customer or store/manufacturer employee's Power Products Group ID Number. signature required. Email address (optional).
POWER PRODUCTS GROUP, LLC

Please TYPE or PRINT CLEARLY 2 Owner 1 Type of Claim (check 1 only) First Name Information (check 1 only) Warranty Repair New Defective Service Parts
Last Name or Store Name Address City Zip Code Customer Signature (Required) Customer E-Mail Address (Optional) Serial Number

(NOTE: Do not use this warranty claim for engine repairs)

WARRANTY CLAIM
Consumer Store

Commercial

3 Warranty Performed by: Warranty ID No.

Dealer Name Address

Dealer Name, Address and Zip Code as it appears on your Certificate of Appointment. Dealer signature required to validate claim.

Enter all dates as Mo/Day/Yr only. Enter approximate hours used. Enter the COMPLETE model number and 10 digit serial number. Enter the reference number (not P/N) of the part that caused the failure. This may differ from the part that actually failed. Choose the defect code from the list to the right that best describes what was wrong with the defective part. Briefly explain the conditions found and describe the defect. Words such as bad or defective have little practical meaning. Describe in detail warranty work performed. Include itemized miscellaneous charges only if applicable. Enter dollar amount at your Net Cost not List. Include invoice(s) showing the miscellaneous charges being claimed. Enter only Briggs & Stratton Power Products part numbers. If you use Briggs & Stratton Power Products Bulk Packaged Parts, use the single piece part number. If parts not bearing a Briggs & Stratton Power Products part number were approved, enter them in Box 8. Enter Net Cost not List.

Policy Adjustment*
* Requires Control Number (Box #13)

State

Purchase Date MM DD YY / / Hours Used (Approximate)

4 5 6 7

Failure Date MM DD YY / / Repair Date MM DD YY / /

City Phone Zip Code

State

Phone

Dealer Signature (Certifies Accuracy of All Statements Herein) Equip Code Choose One Equipment Type
06-Portable Generator 11-Pressure Washer 07-Water Pump 10-Other 15-Home Generator System

Model Number

Unit Originally Sold by (Store Name)

Equipment type (see back of claim for code numbers) & store information. Record name of manufacturer, model number, serial number, store name (where sold) and the appropriate code which best describes the type of equipment form the following list. Choose the defect code from the list to the left that best describes what was wrong with the defective part and enter in Box 6. Enter hours/minutes not hours and tenths of hours. Entering .5 in minutes column would result in a labor payment of 5 minutes, not 1/2 hour. Enter the total of the itemized charges from Box 8, if applicable. Required Information: all claims for rotor and/or stator must have a resistance reading for each item claimed. Refer to Rotor/Stator Resistance Tables Pub. #87971 Rev 6 or later. Required for: Units out of the warranty time period, Repairs exceeding $1000, Policy Adjustments

Defective Part Identification Code See Back of Claim Form (Enter 1 Code Only)

DEFECT CODES (In Box 6 Enter Defect Code That Best Describes Condition Found)

Defect Code
(1 Code Only)

AW BC BL BT BW -

Assembled Wrong Broken/Cracked Blown Burnt Bent/Warped

CD CL FM LK LP

Casting Deficiency/Porous Came Loose/Off Foreign Material Leaked Low Pressure

MI NS OA OC PM

Missing Not Seating Out of Adjustment Open Winding/Circuit Part Made/Machined Incorrectly

SC SG SS ST UO

Shorted Winding/Circuit Scored/Galled Stuck/Seized Stripped Unknown/Other (only if applies)

Hrs. Mins.

Condition Found and Probable Cause of Defect: (Word Defective Not Sufficient)

10 11

No Tenths or Fractions Labor Time Miscellaneous Charges Itemized in Box 8

Dollars

Cents

Warranty Work Performed

(Itemize Miscellaneous Charges, If Applicable)

Required Information: all claims for rotor and/or stator must have a resistance reading for each item claimed. Refer to Rotor/Stator Resistance Tables Pub. #87971 Rev 6 or later. Actual Reading: Rotor Ohms Ohms Ohms Ohms

12

Briggs & Stratton or Generac Part Numbers (only) If Rotor/or Stator Part Numbers Listed Box 12 MUST be Completed. Part Number Qty. Description

Stator (Power) Part Number Qty. Description Stator (DPE) Stator (BCW)

13 14
ORIGINAL: RETURN TO FACTORY BLUE: DEALER COPY Staple Proof of Purchase to All Warranty Claims. Briggs & Stratton Power Products Group, LLC

Control Number

For Factory Use Only Yes No F/C

Survey Customer

Retain and Tag All Material Until Warranty Reimbursement is Received

Remember, PROPERLY and COMPLETELY filled out warranty claims take PRIORITY over claims with missing or inaccurate information.

For factory use only

BRIGGS & STRATTON WARRANTY CLAIM

(NOTE: See filing procedures on reverse side of claim) Consumer Store Commercial Equipment Manufacturer

2 Owner 1 Type of Claim (check 1 only) First Name Information (check 1 only)
Warranty Repair New Defective Service Parts Last Name or Store Name Questionable/Disputed Address Policy Adjustment*
Failure Date MM DD YY / / Repair Date MM DD YY / / Postal Code Customer Signature (Required) Customer E-Mail Address (Optional) Engine Code Number

Please TYPE or PRINT CLEARLY

3 Warranty Performed by: Briggs & Stratton Warranty ID No. B

Dealer Name Address

* Requires Authorization Number (Box #13) City

State

Purchase Date MM DD YY / / Hours Used (Approximate)

City Phone Postal Code

State

Phone

Dealer Signature (Certifies Accuracy of All Statements Herein)

4 5

Engine Model Number Engine Type Number or Short Block P/N

4A Equipment Manufacturer
Equipment Model Number

Reference Number of Defective Part from Illustrated Parts List. (1 Number Only - DO NOT enter Part No.) DEFECT CODES (In Box 6 Enter Defect Code That Best Describes Condition Found)

Type of Equipment (See reversed side for Code Numbers)

Unit Originally Sold by (Store Name)

Equipment Serial Number

6 7

Defect Code
(1 defect code only)

AW BC BL BT BW -

Assembled Wrong Broken/Cracked Blown Burnt Bent/Warped

CD CL CP EF FM

Casting Deficiency/Porous Came Loose/Off Corroded Pitted Electrical Failure Foreign Material

LK LM MI NS OA

Leaked Loose Magnets Missing Not Seating Out of Adjustment

PA - Paint PM - Part Made/Machined Incorrectly SG - Scored/Galled SS - Stuck/Seized

ST - Stripped UO - Unknown/Other (only if applies) VC - Valve Clearance

Hrs. Mins.

Condition Found and Probable Cause of Defect: (Word Defective Not Sufficient)

10

Labor Required Repair

Remove & Reinstall Engine (if applicable) Total

Claim form MS-2900 is available from your Central Sales and Service Distributor. Use this claim form for all Briggs & Stratton Engine Repairs.

Warranty Work Performed

(Itemize Miscellaneous Charges, If Applicable)

11

Miscellaneous Charges

Euros

Centimes

Total Miscellaneous Charges Itemized in Box 8 12 Replacement Short Block Part Number (Requires Authorization Number, Box 13) Qty.

9 Briggs & Stratton Part Numbers (only) Do Not Enter Engine or Short Block Part Numbers Here (Use Box 12) Part Number Qty. Description P

art Number

Qty.

Description

Replacement Engine Model & Type Number (Requires Authorization Number, Box 13) Model Number Type Number Qty.

13
Authorization Number

14
ORIGINAL: RETURN TO FACTORY BLUE: DEALER COPY

For Factory Use Only

F/C

Retain and Tag All Material Until 10 Days After Warranty Reimbursement is Received

POWER PRODUCTS GROUP, LLC

Please TYPE or PRINT CLEARLY 2 Owner T f 1 Type of Claim (check 1 only) First Name Information (check 1 only) Warranty Repair New Defective Service Parts Policy Adjustment*
* Requires Control Number (Box #13) r

(NOTE: Do not use this warranty claim for engine repairs)

W WARRANTY CLAIM
Consumer Store

Commercial

3 Warranty Performed by: Warranty ID No.

Dealer Name Address

Last Name or Store Name r Address City Zip Code Customer Signature (Required) r Customer E-Mail Address (Optional) r Serial Number Equip Code Choose One Equipment Type T
06-Portable Generator 11-Pressure Washer

State

Purchase Date MM DD YY / / Hours Used (Approximate)

Failure Date MM DD YY / / Repair Date MM DD YY / /

City Phone Zip Code

State

Phone

Dealer Signature (Certifies Accuracy of All Statements Herein) f Unit Originally Sold by (Store Name) g y y( )

4 5 6 7

Model Number

07-Water Pump 10-Other 15-Home Generator System

Defective Part Identification Code See Back of Claim Form f (Enter 1 Code Only)

DEFECT CODES (In Box 6 Enter Defect Code That Best Describes Condition Found)

Defect Code
(1 Code Only)

AW BC BL BT BW -

Assembled Wrong Broken/Cracked Blown Burnt Bent/Warped

CD CL FM LK LP

Casting Deficiency/Porous Came Loose/Off f Foreign Material Leaked Low Pressure

MI NS OA OC PM

Missing Not Seating Out of Adjustment Open Winding/Circuit Part Made/Machined Incorrectly

SC SG SS ST UO

Shorted Winding/Circuit Scored/Galled Stuck/Seized Stripped Unknown/Other (only if applies)

Hrs. Mins.

Condition Found and Probable Cause of Defect: (Word Defective Not Sufficient) f

10 11

No Tenths or Fractions T Labor Time Miscellaneous Charges Itemized in Box 8

Dollars

Cents

Warranty Work Performed

(Itemize Miscellaneous Charges, If Applicable)

Required Information: all claims for rotor and/or stator must have a resistance r reading for each item claimed. Refer to Rotor/Stator Resistance Tables Pub. T #87971 Rev 6 or later. r Actual Reading: Rotor Ohms Ohms Ohms O hms

12

POWER PRODUCTS GROUP, LLC

Briggs & Stratton or Generac Part Numbers (only) If Rotor/or Stator Part Numbers Listed Box 12 MUST be Completed. p Part Number Qty. Description

Stator (Power) r Part Number Qty. Description Stator (DPE) r Stator (BCW) r

13 14

Control Number

For Factory Use Only Yes No F/C

Survey Customer
ORIGINAL: RETURN TO FACTORY F R BLUE: DEALER COPY Staple Proof of Purchase to All Warranty Claims. f Briggs & Stratton Power Products Group, LLC Stratton Products Group

Retain and Tag All Material Until Warranty Reimbursement is Received T

Claim form MS-6824GS is available from your Central Sales & Service Distributor. Use this form for all Generac or Briggs & Stratton Power Products labeled portable generators or pressure washers. Any repairs made to an engine on a Briggs & Stratton Power Product should be filed with the original engine manufacturer.

FORM MS-6341-8/04 REPLACES FORM MS-6341-5/03