Product Catalogue 2011 Low Res PDF

Product Catalogue
June 2011
Wealth Unearthed
The copyright to this catalogue vests in AEL Mining Services Limited. Any unauthorized reproduction, adaptation, translation, publication, distribution or dissemination of a whole or any part of this catalogue, without the written consent of AEL Mining Services Limited will constitute an act of copyright infringement. AEL Mining Services Limited reserves its rights to take civil and/or criminal action against such infringement. AEL Mining Services Limited disclaims all warranties and liabilities for the use of this catalogue and the information contained herein, and assumes no responsibility for any errors that may appear in this document. AEL Mining Services Limited makes no commitment to update the information contained here, and may make changes at any time without notice. Other product and corporate names may be trademarks or registered trademarks of other companies, and are used only for explanation and to the owners benefit, without intent to infringe.
AEL Mining Services Limited
INDEX
Contents
Corporate Information
Introduction About AEL Mining Services Glossary of Abbreviations Lead-times AEL Sales Offices
1
2 3 4 4 4
Capped Fuse Systems

Stopefuse and Durafuse Shock Tube Starter AEL Igniter Cords
45
45 46 47
Electronic Delay Detonators

QuickShot Plus Smartdet SmartShot DigiShot DigiShot Plus HotShot
48
48 49 50 51 52 53
Explosives
Surface Bulk Emulsions
SB100 Eco Series (Mixed with ANA & sensitised) SB100 Eco Series (Sensitised using ANFO) SB100 Series (Mixed with ANA & sensitised) SB100 Series (Sensitised using ANFO) SP200 Eco Series (Mixed with ANA & sensitised) SP200 Eco Series (Sensitised using ANFO) SC200 Eco Series (Mixed with ANA & sensitised) SC200 Eco Series (Sensitised using ANFO) SH200 Eco Series (Mixed with ANA & sensitised) SH200 Eco Series (Sensitised using ANFO) SB300 Series (Mixed with ANA & sensitised) SB300 Series (Sensitised using ANFO) SB300 Eco Series (Mixed with ANA & sensitised) SB300 Eco Series (Sensitised using ANFO) Compatibility Matrix Surface Bulk Products
5
6
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Electric Initiators
Statsafe Detonator Instantaneous Electric Detonator (IED) Fusehead Assembly Shurstart Shock Tube Starter
54
54 55 56 57 58
Electronic Initiators
NetShock NetStart
59
59 60
AEL Initiating Accessories Underground Bulk Emulsions

UG100 Range UG200 Range Compatibility Matrix Underground Bulk
61
61 62 63 64 65
21
21 22 23
Blast Current Indicator (BCI) AEL Detonating Cords AEL Pentolite Primers AEL Detonating Relays Compatibility Matrix
Packaged Explosives
Magnum Watergel explosives Magnum Buster (Zambia only) Anfex
24
24 25 26
Blasting Accessories
Mantis Hot Hole Monitor
67
68 69
Specialised Explosives
Barrel Blasting Gunpowder Compatibility Matrix Packaged & Specialised
27
27 28 29
Industrial Products
Ammonium Nitrate Anfo Grade (ANA) Ammonium Nitrate Emulsion Grade (ANE) Ammonium Nitrate Solution (ANS) Nitric Acid Aqueous Ammonia Ammonia 100-I, Ammonia 100-R
70
72 73 74 75 76 77
Ammonium Nitrate Prill Based Explosives

Bulk Anfex
31
31
Ammonium Nitrate Based Explosives

Bulk Anfex Eco Compatibility Matrix
32
32 33
Services
AEL Mining Optimisation Product Services
79
80 81
Initiating Systems
Shock Tube
Uni-Delay LP Splitter Multi SPD Multi LPD Uni-Delay SP Trunkline Cluster Lead-In Extender
AEL Mining Services Limited Product Catalogue, 2011
35
36
36 37 38 39 40 41 42 43 44
Equipment Services
Mobile Manufacturing Units (MMU) Mobile Charging Units Portable Charging Units (PCU) Emulsion Plant 10T, 20T Product New Name Guide
83
84 85 86 87 88
About AEL
Introduction
Introduction - AEL's product range and beyond
AEL Mining Services is proud to publish our product catalogue showcasing our product offering. This is in line with positioning the group as an added value service provider. At AEL, we always aim to go beyond the product offering to bring you a comprehensive range of services to produce optimum mining productivity. Enhanced customer focus drives us to bring you cutting edge technology and innovations from our R&D team, which play a crucial role in the development of all our products. Hence you will notice the adjustment of product categories and names. This is in line with our strategy to adopt the AEL name as our master brand, with a product or service descriptor designating a category, and likewise, a descriptor designating a specific product or service. So you will find that some of the brand names that you are accustomed to are rebranded with AEL's name, product or service descriptor and an alpha-numeric code as the specific product. The rebranding of our products has rationalised our product range to ensure that only the best and latest offerings are included. New names are given prominence and old names will appear in smalls after the new names in this edition. Alongside the formulation of our products, the new AEL Product Catalogue has been put together with meticulous care, and we hope that it is an invaluable reference tool for you. With safety at the forefront of our product design focus, on behalf of the AEL management team, I would like to wish you a safe and productive mining environment. Tobie Louw Managing Director
Aerial view of AEL Mining Services Head Office in Johannesburg 2

About AEL
About AEL Mining Services

AEL Mining Services, a member of the JSE-listed AECI Group in South Africa, is a leading developer, producer and supplier of commercial explosives, initiating systems and blasting services for mining, quarrying and construction markets in Africa and Selected international markets. AEL is the largest supplier of explosives technology and initiating systems in Africa.
With its head office in Johannesburg, South Africa, AEL was established in 1896 and has become one of the worlds leading suppliers of explosives and inititaing systems. With 17 companies in AEL Mining Services, the group also has production facilities in offices in South Africa, Egypt, Ghana Mali, Tanzania, Ethiopia, Zambia, DRC, Zimbabwe, Botswana and Indonesia. Using world-class technologies, AEL unearths wealth in the countries in which it operates, providing world-class mining solutions in all key mining, quarrying and construction applications such as open pit, open cast, underground massive, underground narrow reef, dimensional stone and aggregate stone quarrying. AEL offers the latest generation products and services for blasting operations, which include electronic detonators, centralised blasting systems, shock tube systems, boosters, detonator cords, capped fuse, igniter cord and blasting accessories. AEL produces and supplies ammonium nitrate and ammonium nitrate solution from its own manufacturing plants. AELs bulk manufacturing plants provide the group with the capacity to produce and deliver timeously, even when volume demands increases. AEL also supplies a comprehensive range of packaged explosives. AEL deploys in-house engineering competency to design and build Mobile Manufacturing Units (MMUs) for surface and underground mining, bulk emulsion manufacturing plants and modular initiating systems assembly plants. In addition, AEL offers underground mobile and static emulsion pumping systems. AEL deploys blasting services that extract optimum value from any blasting operation with its blend of products, services and solutions. These include Down the Hole, Prime Load Tie and/or Shoot (PLTS), and rock on ground contracting. AELs Mining Optimisation provides extensive experience in blast monitoring, design, timing, fragmentation analysis, basic blasting principle training, technology conversion, explosive engineering diploma, i-Mining productivity programme and blasting consulting services. Through its modular operations, AEL has the ability to deploy, set up and mobilise infrastructure in remote regions throughout the world in a quick turnaround time. AEL partners, invests and contributes to economies in regions where it operates by meticulously caring for both people and the environment to unearth wealth for current and future generations.
Wealth Unearthed
About AEL
Glossary of Abbreviations
AN ANFO CN FO VIXEN-I IED SPD LPD PETN RBEE REE TNT A ac ADC dc RWS RBS Kg g g/cm kg/m g/m kPa mm ms m/s mJ/ohm MJ NEQ s s/m t VOD > > < < = m/m Gpa ~ pF kV ammonium nitrate ammonium nitrate fuel-oil calcium nitrate fuel-oil the AEL international detonating code instantaneous electric detonator short period delay long period delay pentaerythritol tetranitrate relative bulk effective energy relative effective energy trinitrotoluene ampere alternating current Ardeer Double Cartridge (test) direct current Relative Weight Strength Relative Bulk Strength kilogram gram gram per cubic centimetre kilogram per metre grams per metre kilopascal millimeter millisecond metres per second millijoule per ohm Megajoule Net Explosives Quantity second seconds per metre tonne (metric) velocity of detonation more greater than or equal to less than less than or equal to equals mass to mass gigapascal approximate pico FARAD kilo Volts
Lead Times for Standard and Non-Standard Products

Definitions Standard products are those products that are carried in stock by AEL based on historic sales out of any individual AEL distribution site. Please contact your local AEL representative to enquire what is, or could be made available. Non-standard products are either made-to-order or are not standard sales out of a particular AEL distribution site. No stocks are held. Made-to-order products are defined in the product range as those products that AEL would manufacture on receipt of a confirmed order. This category of products is subject to a longer lead-time, but arrangements can be made to carry the product as a stock item at any AEL distribution site as long as there is a written guarantee that the product will have constant sales of reasonable volume. please contact your local AEL representative for arrangements. Made-to-order products are identified on each of the product pages of the catalogue. Lead times Standard products for shafthead deliveries Made-to-order products Standard products by road/rail to customer magazines (ex AEL works) Exports
36 hours 14 days
(The lead-time for shafthead deliveries does not include weekends or public holidays)
5 days 20 days
(The lead-time for the above three categories does not include the day of order, the day of dispatch or delivery time or any weekends or public holidays)
Made-to-order Products and Exports The lead-time for the above two categories is given based on orders that could be large, and the overall demand pattern that has been experienced by AELs production facilities. The lead-time for each order is open to negotiation depending on the size of any particular order and the overall demand pattern on the plant at any specific point in time. AEL will endeavor to negotiate in good faith to meet customer requirements but always reserve the right to evoke the lead-time requirements as stated above.
AEL Sales Offices

South Africa
Johannesburg Cape Town East London Kimberley Klerksdorp Mokopane Mogalakwena Natal 011 606 0000 021 842 3901 043 745 2169 053 861 1382 018 477 1062 015 491 1328 015 418 2189 031 266 4303 Nelspruit OKiep Rustenburg Steelpoort Venetia Welkom West Wits Witbank Zomerfeld 013 747 2278 027 713 8597 014 594 9300 013 230 3201/3 015 575 2335 057 352 4073 018 788 3390 013 690 1242 018 788 3390
Outside of South Africa

Botswana Zambia Lesotho Tanzania Namibia Ghana +267 393 8133 +260 966 990 945/9 +27 11 606 0505 +255 28 250 2927 +264 64 403 463 + 233 30 276 2633 Mauritius Egypt DRC Zimbabwe Indonesia Chile +230 269 1650 +20 178 661 138 +243 99 5366 257 +263 429 16 315 +62 21 759 2 4498 +0056 2 928 1300
Product Catalogue, 2011
Explosives
Wealth Unearthed
AEL provides a range of explosives in both underground and surface mining. AEL is one of the few key manufacturers of a range of specially formulated products that can be effectively placed in vertical up-holes and downholes.
AEL's Surface Bulk Explosives are one of the best researched and developed formulations currently in the market. The Eco range of products have been developed to optimise surface mining blasting, this coupled with the use of recycled oil in the formulation has provided an environmentally friendly range of products that attain higher shock energy, hence providing a unique offering. With a solution to suit almost every application environment including surface, underground operations and quarries AEL's highly skilled team, its vast range of products and solutions, equipment and technical resources have made the company an acknowledged leader in this field, both in South Africa, African regions and internationally. One of the company's ongoing success stories is its Underground Bulk Systems, which, while widely accepted as the industry standard for underground mining, is continuously evolving within the walls of AEL's Research & Development department. New and improved emulsion formulations, pumping systems and value-add services targeted to this industry are constantly being realised as AEL continues in its efforts to improve its offering. The Underground Bulk System technology and AEL's initiating systems combine to optimise safety while improving blasting efficiencies in a variety of mining, tunnelling and shaft sinking applications. Even under the most trying blasting conditions, AEL's proven technologies deliver tangible benefits to its customers across the entire mining operation. Most notably, through the application of innovative technology combined with years of experience in this market, AEL has introduced its sticky solution, which offers customers a competitive edge in cost effective blasting and is set to change the blasting landscape as we know it today. Offering customers the ability to place explosives vertically up-hole has changed the way customers view difficult blasting environments and simplified the process substantially. Through its strategically placed network of regional depots, AEL is able to provide a full range of explosives and services to the most remote customers in African and international markets. This includes a wide range of specifically formulated water gels, emulsions, dry gels and ANFEX solutions. As with all AEL products, these solutions are supported by a reliable range of initiation systems and blasting services, as well as skilled technical support staff who are on hand to manage customer needs.
EXPLOSIVES
Surface Bulk Emulsions - SB100 Eco Series (Mixed with ANA and Sensitised)
Sb100 Eco is an AN only base emulsion matrix. It is environmentally friendly as waste or recycled oil is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (S100 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios. It is used in surface mining blasting. Its water resistance is ecxellent depending on emulsion /Anfo ratio. Once blended and/or sensitised, the S100 Eco product range has a Velocity of Detonation (VOD) between 4,500 & 6000m/s.
Mining Method
Surface Opencast Open Pit Quarrying
Technical Specifications
Appearance
SB100 Eco series are dark grey or black emulsion blend products.
Application
Open Pit Quarrying
S100 Eco Product Series

Mixed with ANA and Sensitised - This is sensitised SB100 Eco
and is offered in the range indicated in the table below.
Property Minimum hole diameter (mm) Water resistance Typical in-hole density (g/cm) Sensitiser Max hole depth* (m) Primer 100MPa RWS (%ANFO) 100Mpa RBS (%ANFO) 20MPa RWS (%ANFO) 20Mpa RBS (%ANFO) SB100 Eco 75 Excellent 1.25 Gassing solution 60 Booster 99 154 85 133 SB120 Eco SB130 Eco SB135 Eco 75 100 100 Excellent 1.25 Gassing solution 60 Booster 107 167 93 145 Excellent 1.25 Gassing solution 60 Booster 112 175 97 152 Excellent 1.25 Gassing solution 60 Booster 114 179 100 156
Benefits and Features

Benefits (SB100 Eco series) Environmentally friendly Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Incorporates waste oil in the oil phase SB100 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S100 Eco Series) Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Technical Properties
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator 10 days Dark grey/black 4 500-6000m/s Excellent 150gm Booster
Notes: 1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application. 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code. 3.The availability of the above offering is subject to MMU configuration. 4.In large diameter, typically 250 mm and above, a maximum of 3 m of water may be allowed. 5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
Storage and Expiry

SB100 Eco has a shelf life of 3 months Silos and Isotainers are the recommended storage facilities Storage sites must be secure Primers and Detonators should not be allowed in storage sites
Recommendations for use

SB100 Eco should be sensitised (S100 Eco Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
Special precautions
Once sensitised base emulsion becomes an explosive Storage not recommended once sensitised 6
Transport (UN Classification)

Do not transport primers and/or detonators with emulsion Base emulsion Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
EXPLOSIVES
Surface Bulk Emulsions - SB100 Eco Series (Sensitised using Anfo)

Sb100 Eco is an AN only base emulsion matrix. It is environmentally friendly as waste or recycled oil is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged into blast holes when sensitised (S100 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios. It is used in surface mining blasting. Its' water resistance is variable depending on emulsion /Anfo ratio. Once blended and/or sensitised, the S100 Eco product range has a Velocity of Detonation (VOD) between 4,500 & 6000 m/s.
Mining Method
Appearance
SB100 Eco series are a dark grey or black emulsion blend product.
Application S100 Product Series

Open Pit Quarrying
Sensitised Using Anfo - This is sensitised SB100 Eco and is offered in the range and indicated in the table below.
Property SB154Eco SB157Eco SB160Eco SB164Eco SB174Eco Minimum hole 250 200 150 150 150 diameter (mm) Water resistance Variable Variable Variable Variable Variable Typical in-hole 1.35 1.3 1.25 1.2 1.05 density (g/cm) Sensitiser Anfo Anfo Anfo Anfo Anfo Recm. Hole 60 60 60 60 60 depths* (g/cm) Primer* Booster Booster Booster Booster Booster 100MPa RWS (%ANFO) 125 122 119 117 110 100Mpa RBS (%ANFO) 120 198 186 176 144 20MPa RWS (%ANFO) 107 106 105 105 102 20Mpa RBS (%ANFO) 180 172 164 157 134 Notes: 1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application. 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code. 3.The availability of the above offering is subject to MMU configuration. 4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed. 5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.

Benefits (SB100 ECO series) Environmentally friendly Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Incorporates waste oil in the oil phase SB100 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S100 Eco Series) Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator 10 days Dark grey/black 4 500-6000m/s Variable 150gm Booster
Storage and Expiry


Special precautions
Once sensitised base emulsion becomes an explosive Storage not recommended once sensitised

Do not transport primers and/or detonators with emulsion Base emulsion Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION 7
EXPLOSIVES
Surface Bulk Emulsions - SB100 Series (Mixed with ANA and Sensitised)
Sb100 is an AN only base emulsion matrix. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged into blast holes when sensitised (S100) or blended with ANA and sensitised or with Anfo mixed to various ratios (S100 Series) as outlined in the table below. It is used in surface mining blasting. Its' water resistance is excellent depending on emulsion /Anfo ratio. Once blended and/or sensitised, the S100 product range has a Velocity of Detonation (VOD) between 4,500 & 6000 m/s.
Mining Method
Application
Appearance
SB100 series are a honey coloured blend products.
Open Pit Quarrying
S100 Product Series

Mixed with ANA and Sensitised - This is sensitised SB100 and is offered in the range indicated in the table below.
Property Minimum hole diameter (mm) Water resistance Typical in-hole density (g/cm) Sensitiser Max hole depth* (m) Primer 100MPa RWS (%ANFO) 100Mpa RBS (%ANFO) 20MPa RWS (%ANFO) 20Mpa RBS (%ANFO) SB100 Eco 75 Excellent 1.25 Gassing solution 60 Booster 99 154 85 133 SB120 Eco SB130 Eco SB135 Eco 75 100 100 Excellent 1.25 Gassing solution 60 Booster 107 167 93 145 Excellent 1.25 Gassing solution 60 Booster 112 175 97 152 Excellent 1.25 Gassing solution 60 Booster 114 179 100 156

Benefits Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features SB100 is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S100 Series) Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator 10 days Honey coloured 4 500-6000m/s Excellent 150gm Booster
Notes: 1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application. 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code. 3.The availability of the above offering is subject to MMU configuration. 4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed. 5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
Storage and Expiry

SB100 has a shelf life of 3 months Silos and Isotainers are the recommended storage facilities Storage sites must be secure Primers and Detonators should not be allowed in storage sites

SB100 should be sensitised (S100 Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
Special precautions

EXPLOSIVES
Surface Bulk Emulsions - SB100 Series (Sensitised using Anfo)

Sb100 Eco is an AN only base emulsion matrix. It is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (S100 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios
It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the S100 Eco product range has a Velocity of Detonation (VOD) between 4,500 & 6000 m/s.
Mining Method
Application
Appearance
SB100 series are a honey coloured emulsion blend products.
S100 Product Series
Open Pit Quarrying
Sensitised Using Anfo - This is sensitised SB100 and is offered in the range indicated in the table below
Property SB154Eco SB157Eco SB160Eco SB164Eco SB174Eco Minimum hole 250 200 150 150 150 diameter (mm) Water resistance Variable Variable Variable Variable Variable Typical in-hole 1.35 1.3 1.25 1.2 1.05 density (g/cm) Sensitiser Anfo Anfo Anfo Anfo Anfo Recm. Hole 60 60 60 60 60 depths* (g/cm) Primer* Booster Booster Booster Booster Booster 100MPa RWS (%ANFO) 125 122 119 117 110 100Mpa RBS (%ANFO) 120 198 186 176 144 20MPa RWS (%ANFO) 107 106 105 105 102 20Mpa RBS (%ANFO) 180 172 164 157 134 Notes: 1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application. 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code. 3.The availability of the above offering is subject to MMU configuration. 4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed. 5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.

Benefits (SB100 series) Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features SB100 is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S100 Series) Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator 10 days Honey coloured 4 500-6000m/s Variable 150gm Booster
Storage and Expiry


Special precautions

EXPLOSIVES
Surface Bulk Emulsions - SP200 Eco Series (Mixed with ANA and Sensitised)
SP200 Eco is an AN and CN based emulsion matrix specially formulated for hard rock blasting. It is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (SP200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SP200 Eco Series) as outlined in the table below. It is used in surface mining blasting. Its' water resistance is excellent depending on emulsion/ANA ratio. Once blended and/or sensitised, the SP200 Eco product range has a Velocity of Detonation (VOD) of between 4 500 m/s and 6 000 m/s.
Mining Method
Appearance
SP200 Eco products are a dark grey or black emulsion blend product.
Application
Open Pit Quarrying
S200 Product Series

Mixed with ANA and Sensitised
Property Minimum hole diameter (mm) Water resistance Typical in-hole density (g/cm) Sensitiser Primer 100MPa RWS (%ANFO) 100Mpa RBS (%ANFO) 20MPa RWS (%ANFO) 20Mpa RBS (%ANFO) SP200 Eco SP220 Eco SP230 Eco SP235 Eco 75 75 100 100 Excellent 1.25 Gassing solution Booster 93 146 82 128 Excellent 1.25 Gassing solution Booster 103 160 91 141 Excellent 1.25 Gassing solution Booster 107 167 94 147 Excellent 1.25 Gassing solution Booster 109 170 96 150

Benefits Environmentally friendly Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Incorporates waste oil in the oil phase SP200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator 3 weeks Dark grey / black 4500m/s - 6000m/s Excellent 150gm Booster
Storage and Expiry

SP200 Eco has a shelf life of 3 months Silos and Isotainers are the recommended storage facilities Storage sites must be secure Primers and Detonators should not be allowed in storage sites

SP200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
Special precautions

EXPLOSIVES
Surface Bulk Emulsions - SP200 Eco Series (Sensitised using Anfo)

SP200 Eco is an AN and CN based emulsion matrix specially formulated for hard rock blasting.It is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (SP200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SP200 Eco Series) as outlined in the table below. It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the SP200 Eco product range has a Velocity of Detonation (VOD) of between 4 500 m/s and 6 000 m/s.
Mining Method
Appearance
SP200 Eco products are a dark grey or black emulsion blend product.
Application
Open Pit Quarrying
S200 Product Series

Sensitised Using Anfo
SP254 Eco SP257 Eco SP260 Eco SP264 Eco SP274 Eco Property 250 200 150 150 150 Minimum hole diameter (mm) Variable Variable Variable Variable Water resistance Variable 1.35 1.3 1.25 1.2 1.05 Typical in-hole density (g/cm) Booster Booster Booster Booster Booster Primer 123 119 117 115 109 100MPa RWS 207 194 183 173 142 100Mpa RBS 106 105 104 103 101 20MPa RWS 179 170 162 155 133 20Mpa RBS

Benefits Environmentally friendly Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Incorporates waste oil in the oil phase SP200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator 3 weeks Dark grey / black 4500m/s - 6000m/s Variable 150gm Booster
Storage and Expiry

SP200 Eco has a shelf life of 3 months Silos and Isotainers are the recommended storage facilities Storage sites must be secure Primers and Detonators should not be allowed in storage sites

SP200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
Special precautions

EXPLOSIVES
Surface Bulk Emulsions - SC200 Eco Series (Mixed with ANA and Sensitised)
SC200 Eco is an AN and CN based emulsion matrix specially formulated to maximising the recycled oil content - It is environmentally friendly as the waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (SC200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SC200 Eco Series) as outlined in the table below. It is used in surface mining blasting. Its' water resistance is excellent depending on emulsion/ANA ratio. Once blended and/or sensitised, the SC200 Eco product range has a Velocity of Detonation (VOD) of between 4,200 m/s and 5 700 m/s.
Mining Method
Appearance
SC200 Eco products are a dark grey or black emulsion blend product.
Application
Open Pit Quarrying
S200 Product Series

Property Minimum hole diameter (mm) Water resistance Typical in-hole density (g/cm) Sensitiser Primer 100MPa RWS (%ANFO) 100Mpa RBS (%ANFO) 20MPa RWS (%ANFO) 20Mpa RBS (%ANFO) SC200 Eco SC220 Eco SC230 Eco SC235 Eco 75 75 100 100 Excellent 1.25 Gassing solution Booster 88 137 77 120 Excellent 1.25 Gassing solution Booster 85 115 79 104 Excellent 1.25 Gassing solution Booster 103 161 91 141 Excellent 1.25 Gassing solution Booster 92 120 86 112

Benefits Environmentally friendly Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Incorporates waste oil in the oil phase SC200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator 3 weeks Dark grey / black 4200m/s - 5700m/s Excellent 150gm Booster
Storage and Expiry

SC200 Eco has a shelf life of 3 months Silos and Isotainers are the recommended storage facilities Storage sites must be secure Primers and Detonators should not be allowed in storage sites

SC200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
Special precautions

EXPLOSIVES
Surface Bulk Emulsions - SC200 Eco Series (Sensitised using Anfo)

SC200 Eco is an AN and CN based emulsion matrix specially formulated to maximising the recycled oil content - It is environmentally friendly as the waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (SC200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SC200 Eco Series) as outlined in the table below. It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the SC200 Eco product range has a Velocity of Detonation (VOD) of between 4,200 m/s and 5 700 m/s.
Mining Method
Appearance
SC200 Eco products are a dark grey or black emulsion blend product.
Application
Open Pit Quarrying
S200 Product Series

SC254 Eco SC257 Eco SC260 Eco SC264 Eco SC274 Eco Property 250 200 150 150 150 Minimum hole diameter (mm) Variable Variable Variable Variable Water resistance Variable 1.35 1.3 1.25 1.2 1.05 Typical in-hole density (g/cm) Booster Booster Booster Booster Booster Primer 119 117 115 113 107 100MPa RWS 201 190 179 170 141 100Mpa RBS 103 102 102 102 100 20MPa RWS 173 166 159 152 131 20Mpa RBS

Benefits Environmentally friendly Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Incorporates waste oil in the oil phase SC200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator 3 weeks Dark grey / black 4200m/s - 5700m/s Variable 150gm Booster
Storage and Expiry

SC200 Eco has a shelf life of 3 months Silos and Isotainers are the recommended storage facilities Storage sites must be secure Primers and Detonators should not be allowed in storage sites

SC200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
Special precautions

EXPLOSIVES
Surface Bulk Emulsions - SH200 Eco Series (Mixed with ANA and Sensitised)
SH200 Eco is an AN, CN and Urea based product specially formulated for blasting in area with Hot Bore Holes. It is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (SH200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SH200 Eco Series) as outlined in the table below. It is used in surface mining blasting. Its' water resistance is excellent depending on emulsion/ANA ratio. Once blended and/or sensitised, the SH200 Eco product range has a Velocity of Detonation (VOD) of between 4,000 m/s and 5 500 m/s.
Hot Bore Hole
Mining Method
Appearance
SH200 Eco products are a dark grey or black emulsion blend product.
Application
Open Pit Quarrying
S200 Product Series

Property Minimum hole diameter (mm) Water resistance Typical in-hole density (g/cm) Sensitiser Primer 100MPa RWS (%ANFO) 100Mpa RBS (%ANFO) 20MPa RWS (%ANFO) 20Mpa RBS (%ANFO) SH200 Eco SH220 Eco SH230 Eco SH235 Eco 75 75 100 100 Excellent 1.25 Gassing solution Booster 86 135 75 118 Excellent 1.25 Gassing solution Booster 83 110 77 102 Excellent 1.25 Gassing solution Booster 101 159 89 139 Excellent 1.25 Gassing solution Booster 90 118 84 110

Benefits Enable hot bore hole blasting up to 280'C Environmentally friendly Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Incorporates waste oil in the oil phase SH200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator Not recommended (safety) Dark grey / black 4000m/s - 5500m/s Excellent 150gm Booster
Storage and Expiry

SH200 Eco has a shelf life of 3 months Silos and Isotainers are the recommended storage facilities Storage sites must be secure Primers and Detonators should not be allowed in storage sites

SH200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes

Special precautions
EXPLOSIVES
Surface Bulk Emulsions - SH200 Eco Series (Sensitised using Anfo)

SH200 Eco is an AN, CN and Urea based product specially formulated for blasting in area with Hot Bore Holes. It is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitised product to mines and/or operational sites. The product is charged in blast holes when sensitised (SH200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SH200 Eco Series) as outlined in the table below. It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the SH200 Eco product range has a Velocity of Detonation (VOD) of between 4,000 m/s and 5 500 m/s.
Hot Bore Hole
Mining Method
Appearance
SH200 Eco products are a dark grey or black emulsion blend product.
Application
Open Pit Quarrying
S200 Product Series

SH254 Eco SH257 Eco SH260 Eco SH264 Eco SH274 Eco Property 250 200 150 150 150 Minimum hole diameter (mm) Variable Variable Variable Variable Water resistance Variable 1.35 1.3 1.25 1.2 1.05 Typical in-hole density (g/cm) Booster Booster Booster Booster Booster Primer 119 117 115 113 107 100MPa RWS 201 190 179 170 141 100Mpa RBS 103 102 102 102 100 20MPa RWS 173 166 159 152 131 20Mpa RBS

Benefits Enable hot bore hole blasting up to 280'C Environmentally friendly Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Incorporates waste oil in the oil phase SH200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Colour Velocity of Detonation Water resistance Minimum initiator Not recommended (safety) Dark grey / black 4000m/s - 5500m/s Variable 150gm Booster
Storage and Expiry

SH200 Eco has a shelf life of 3 months Silos and Isotainers are the recommended storage facilities Storage sites must be secure Primers and Detonators should not be allowed in storage sites

SH200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes

Special precautions
EXPLOSIVES
Surface Bulk Emulsions - SB300 Series (Mixed with ANA and Sensitised)
SB 300 is an AN and Urea formulation base emulsion matrix. It is recommended for use in reactive grounds mostly in coal mining. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (S300) or blended with ANA and sensitised or with Anfo mixed to various ratios (S300 Series) as outlined in the table below. It is used in surface mining blasting. Its' water resistance is excellent depending on emulsion/ANA ratio. Once blended and/or Mining Method sensitised, the S300 product range has a Surface Velocity of Detonation (VOD) between 4,500 & Opencast 5,500 m/s.
Open Pit Quarrying Open Pit
Application
Appearance
SB300 series are a honey coloured emulsion blend products.
S300 Product Series

Property Minimum hole diameter (mm) Water resistance Typical in-hole density (g/cm) Sensitiser Max hole depth* (m) Primer* 100MPa RWS (%ANFO) 100Mpa RBS (%ANFO) 20MPa RWS (%ANFO) 20Mpa RBS (%ANFO) S300 Eco 75 Excellent 1.25 Gassing solution 45 Booster 96 150 83 129 S335 Eco 100 Excellent 1.25 Gassing solution 45 Booster 113 176 98 153 S350 Eco 100 Excellent 1.25 Gassing solution 50 Booster 103 161 103 161

Benefits Can be used in reactive ores or grounds Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Contains Urea in formulation SB300 is non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S300 Series) Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Velocity of Detonation Water resistance Minimum initiator Not recommended 4 500-5 500m/s Excellent 150gm Booster
Notes: 1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application. 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code. 3.The availability of the above offering is subject to MMU configuration. 4.In large diameter, typically 250 mm and above, a maximum of 3 m of water may be allowed. 5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.

Storage and Expiry

SB300 has a shelf life of 3 months Silos and Isotainers are the recommended storage facilities Storage sites must be secure Primers and detonators shouldnt be allowed in storage sites
Special precautions

16
EXPLOSIVES
Surface Bulk Emulsions - SB300 Series (Sensitised using Anfo)

Sb300 is an AN and Urea formulation base emulsion matrix. It is recommended for use in reactive grounds mostly in coal mining. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (S300) or blended with ANA and sensitised or with Anfo mixed to various ratios (S300 Series) as outlined in the table below. It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or Mining Method sensitised, the S300 product range has a Surface Velocity of Detonation (VOD) between 4,500 &
5,500 m/s. Opencast Open Pit Quarrying Open Pit
Application
Appearance S300 Product Series
S357 Eco 200 Variable 1.28 Anfo 45 Booster 120 192 105 168 S360 Eco 150 Variable 1.25 Anfo 50 Booster 121 194 106 169 S364 Eco S374 Eco 150 150 Variable 1.20 Anfo 50 Booster 123 196 107 172 Variable 1.05 Anfo 50 Booster 126 202 111 177
SB300 series are a honey coloured emulsion blend product. Sensitised Using Anfo

Benefits Can be used in reactive ores or grounds Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Contains Urea in formulation SB300 is non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S300 Series) Charged using a pump or an augered depending on the ANA/Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Property S354 Eco Minimum hole 250 diameter (mm) Water resistance Variable Typical in-hole 1.28 density (g/cm) Sensitiser Anfo Recm. Hole 45 depth* (m) Primer* Booster 100MPa RWS 119 (%ANFO) 100Mpa RBS 190 (%ANFO) 20MPa RWS 104 (%ANFO) 20Mpa RBS 166 (%ANFO)
Special precautions
Sleep Time Velocity of Detonation Water resistance Minimum initiator Not recommended 4 500-5 500m/s Variable 150gm Booster
Storage and Expiry



17
EXPLOSIVES
Surface Bulk Emulsions - SB300 Eco Series (Mixed with ANA and sensitised)
SB300 Eco is an AN and Urea formulation base emulsion matrix. It is recommended for use in reactive ground mostly in coal mining. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged into blast holes when sensitised (S300 Eco) or blended with ANA and sensitised as outlined in the table below. It is used in surface mining blasting.
Mining Method
Its' water resistance is exellent depending on emulsion/Anfo ratio. Once blended and/or sensitised, the S300 Eco product range has a Velocity of Detonation (VOD) ranges from 4,500m/s to 6,000m/s
Application
Open Pit
Appearance
SB300 Eco products are a dark grey or black emulsion blend product.
S300 Eco Product Series

Mixed with ANA and sensitised
SB354 Eco SB357 Eco SB360 Eco SB364 Eco SB374 Eco Property 250 200 150 150 150 Minimum hole diameter (mm) Variable Variable Variable Variable Water resistance Variable 1.28 1.28 1.25 1.2 1.05 Typical in-hole density (g/cm) Anfo Anfo Anfo Anfo Anfo Sensitiser 45 45 50 50 50 Recm hole depths (m) Booster Booster Booster Booster Booster Primer 119 120 121 123 126 100MPa RWS (%ANFO) 190 192 194 196 202 100Mpa RBS (%ANFO) 104 105 106 107 111 20MPa RWS (%ANFO) 166 168 169 172 177 20Mpa RBS (%ANFO)

Benefits Can be used in reactive ores or grounds Environmentally friendly - Contains waste or recycled oil Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Contains Urea in formulation SB300 Eco is non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S300 Eco Series) Charged using a pump or an augered depending on the ANA and Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Velocity of Detonation Water resistance Minimum initiator Not recommended (safety) 4500m/s - 6000m/s Excellent 150gm Booster
Storage and Expiry


Transport (UN Classification) Special precautions

Once sensitised base emulsion becomes an explosive Storage not recommended once sensitised 18 Do not transport primers and/or detonators with emulsion Base emulsion Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
EXPLOSIVES
Surface Bulk Emulsions - SB300 Eco Series (Mixed with Anfo)

SB300 Eco is an AN and Urea formulation base emulsion matrix. It is recommended for use in reactive ground mostly in coal mining. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged into blast holes when sensitised (S300 Eco) or blended with Anfo as outlined in the table below. It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the S300 Eco product range has a Velocity of Detonation (VOD) ranges from 4,500m/s to 6,000m/s
Mining Method
Appearance
SB300 Eco products are dark grey or black emulsion blend product.
Application
Open Pit
S300 Product Series

Mixed with Anfo
S300 Eco S335 Eco S350 Eco Property 75 100 100 Minimum hole diameter (mm) Excellent Excellent Excellent Water resistance 1.25 1.25 1.25 Typical in-hole density (g/cm) Gassing solution Gassing solution Gassing solution Sensitiser 45 45 50 Max hole depth (m) Booster Booster Booster Primer 96 113 118 100MPa RWS (%ANFO) 150 176 184 100MPa RBS (%ANFO) 83 98 103 20MPa RWS (%ANFO) 129 153 161 20Mpa RBS (%ANFO)

Benefits Can be used in reactive ores or grounds Environmentally friendly - Contains waste or recycled oil Safe to handle Easy to handle On the bench manufacturing Choice of any blend ratio on the bench Features Contains Urea in formulation SB300 Eco is non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S300 Eco Series) Charged using a pump or an augered depending on the ANA and Emulsion ratio Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep Time Velocity of Detonation Water resistance Minimum initiator Not recommended (safety) 4500m/s - 6000m/s Excellent 150gm Booster
Storage and Expiry



Special precautions
EXPLOSIVES
Compatibility Matrix - Surface Bulk Products

Acceptor S100 range 100-200 S100 Eco range 100-200 S200 Eco range 100-200 <100 >200 S300 range 100-200
<100
>200
<100
>200
<100
DONORS 60g Booster 150g Booster 400g Booster 175g Booster - Smart 400g Booster - Smart
20
>200
Diameter (mm)
EXPLOSIVES
Underground Bulk Emulsions - UG100 Range

Underground bulk emulsion explosives consist of a base emulsion and sensitiser, which are classified as non-detonable and non-explosive, respectively. UG100 is used in development and stoping whereas UG100S is used primarily in up-hole/ring blasting but can also be used in development. The suffix 'S' in UG100S infers the product is 'sticky', which means it can effectively stick to the lining of blast holes, making it suitable for up-holes. The suffix 'C' in UG100 C infers the product is customised as per specific site/customer requirement/s. These products are characterised as high strength denoted by the 100 in the name. AEL manufactures all the necessary mobile charging equipment for these products.
Mining Method
Underground Narrow Reef Massive
Application
Appearance
The base emulsion is a honey coloured mixture of two immiscible liquids and an emulsifier. The sensitiser is an aqueous or emulsion product, which, when added to the base emulsion and mixed, creates an explosive in the blast-hole.
Tunnelling Stoping Massive Ring Blasting
Product Range
UG 100 Development and stoping Base emulsion - honey Sensitised emulsion - green 2.443 UG 100 S Up-holes/ring blasting and development Base emulsion - honey Sensitised emulsion - blue 2.232 79 112 8D in a 45mm diameter hole 35C, 22000-26000cP 5250m/s in a 89mm diameter hole Boosters are used in upholes Generally priming is required
Application Colour

Benefits Improved safety of use, labour utilisation and logistics Easier adherence to explosive legislation Improved fragmentation Features High safety standards High strength High VOD Water resistance Low fume emissions
Sleep Time Water resistance Density Gap Sensitivity Repumpability 7 days maximum Excellent Base Emulsion: 1.41-1.47g/cc Sensitised Emulsion: 1.0-1.15g/cc 0 Six Stages
Storage and Expiry

Storage Conditions Product Shelf Life Avoid high/low temperatures 3 Months for base emulsion and sensitiser, 8 months for emulsified aqueous sensitiser

Base emulsion Class 5.1, UN No. 3375, OXIDIZING MATERIAL Sensitiser Class 5.1, UN No. 3099, OXIDIZING LIQUID, TOXIC, N.O.S.
Ideal Delivered Energy (IDE) MJ/kg* 86 Relative Effective Energy (REE)* 123 Relative Bulk Strength (RBS)* Minimum Initiator 8D in length, 25mm diameter 35C, 22000-26000cP Viscosity 4800m/s in 32mm diameter VOD hole Priming is not required in Best Practices conventional stoping with holes less than 1.5m in length. For all other applications results will be site specific but a primer/ booster is recommended. The product can be used in short up-holes where the diameter is less than 50mm Special Precautions Reverse priming should not be conducted Base emulsion and sensitiser should be stored seperately Use GS15 (Green) aqueous or GE50 (Green) emulsified sensitiser Sensitised emulsion should be well mixed and within correct density range Bulk delivery in tankers or Delivery bagged product Bagged Emulsion 2 x 12.5kg bags in a 25kg bag, 40 bags per ton 2 x 16.8kg cases of GE50 Sensitising Agent (Green) emulsified sensitiser per ton of base emulsion OR 35kg of GS15 (Green) aqueous sensitiser per ton of base emulsion
A lance attachment is required for all uphole charging Base emulsion and sensitiser should be stored separately Use GS30 (Blue) aqueous sensitiser Sensitised emulsion should be well mixed and within correct density range Bulk delivery in tankers N/A 35kg of GS30 (Blue) aqueous sensitiser per ton of base emulsion
*Any product with a suffix 'C' means that the formulation is pertinent to a specific site *If any product has the suffix 'Bagged' then product is delivered in bags *As calculated by Vixen-i
21
EXPLOSIVES
Underground Bulk Emulsions - UG200 Range

Underground bulk emulsion explosives consist of a base emulsion and sensitiser, which are classified as non-detonable and non-explosive, respectively. UG200 is used in development whereas UG200S is used primarily in up-hole/ring blasting but can also be used in development. The suffix 'S' in UG200S infers the product is 'sticky', which means it can effectively stick to the lining of blast holes, making it suitable for up-holes. The suffix 'C' infers the product is customised on site to customer requirements. These products are characterised as high stability and suitable for use in remote areas and/or where large temperature gradients are anticipated denoted by the 200 in the name. AEL manufactures all the necessary mobile charging equipment for these products.
Mining Method
Application
Tunnelling Stoping Massive Ring Blasting Underground Coal
Appearance
The base emulsion is a honey coloured mixture of two immiscible liquids and an emulsifier. The sensitiser is an aqueous product, which, when added to the base emulsion and mixed, creates an explosive in the blast-hole.
Product Range
Application Colour Ideal Delivered Energy (IDE) MJ/kg* Relative Effective Energy (REE)* Relative Bulk Strength (RBS)* Viscosity Best Practices
UG 200 S Up-holes/ring blasting and development Base emulsion - honey Base emulsion - honey Sensitised emulsion - pink Sensitised emulsion - blue 2.309 1.97
UG 200 Development and stoping

Benefits Improved safety of use, labour utilisation and logistics Easier adherence to explosive legislation Improved fragmentation Improved shelf life over UG100 range Features High safety standards Excellent stability High VOD Water resistance Low fume emissions
81 102-117 35C, 15000-20000cP Priming is required. The product can be used in short up-holes where the diameter is less than 50mm Reverse priming should not be conducted Base emulsion and sensitizer should be stored seperately Use GS15 (Pink) sensitiser Sensitised emulsion should be well mixed and within correct density range
69 87-100 35C, 17000 22000cP Boosters are used in upholes Generally priming is required A lance attachment is required for all up-hole charging Base emulsion and sensitiser should be stored separately Use GS30 (blue) sensitiser Sensitised emulsion should be well mixed and within correct density range
Special Precautions
Sleep Time Velocity of Detonation Water resistance Density Gap Sensitivity Minimum Initiator Repumpability 7 days maximum >4 000m/s Excellent Base Emulsion: 1.41-1.47g/cc Sensitised Emulsion: 1.0-1.15g/cc 0 8D Six Stages
*Any product with a suffix 'C' means that the formulation is pertinent to a specific site *If any product has the suffix 'Bagged' then product is delivered in bags *As calculated by Vixen-i
Packaging
Bulk delivery in tankers of base emulsion and sensitiser
Storage and Expiry

Storage Conditions Product Shelf Life Suitable for use in remote areas with large temperature gradients Six months for base emulsion and sensitiser

Base emulsion Class 5.1, UN No. 3375, OXIDIZING MATERIAL Sensitiser Class 5.1, UN No. 3099, OXIDIZING LIQUID, TOXIC, N.O.S.
22
EXPLOSIVES
Compatibility Matrix - Underground Bulk Emulsions

Donor Magnum Buster Gel Magnum 365 Gel Magnum Control Magnum Frag Magnum Plus Barrel Shock Tube Uni-Delay LP Shock Tube Multi LPD Shock Tube Multi SPD Capped Fuse Systems - Stopefuse Capped Fuse Systems - Durafuse Electronic Delay Detonators - QuickShot Electronic Delay Detonators - Smartdet Electronic Delay Detonators - SmartShot Electronic Delay Detonators - DigiShot Electronic Delay Detonators - HotShot Electric Initiators - Statsafe Detonators Instantaneous Electric Detonator (IED) Pentolite Primers
* UG200C can be manufactured as a permitted product (requiring PE Permitted AND Statsafe detonators as a donor only)
UG100
UG100S
UG200
UG200S
UG100C
UG200C*
23
EXPLOSIVES
Packaged Explosives - Magnum Watergel explosives

The Magnum range of watergel explosives have become an industry standard and are known for their reliability, high energy and excellent blasting results. The product range consists of the classic watergel configurations as well as the dry gel configurations with a high loading of ammonium nitrate prill. The dry gel explosives are characterized by a stiffer rheology for improved handling in long cartridges. Both types are offered in different energy grades to suit the blasting application.

All cartridges are packaged in printed, sausage shaped cartridges. The explosives appear silver/grey in colour. The drygel range contains visible ammonium nitrate prills. Use with AEL 8D strength detonators and always embed the detonator base charge firmly into the explosive. When using detonating cord a core load of 8g/m is recommended with a knot in intimate contact with the cartridge.
Product Range
AEL offers cartridges from 25mm to 110mm in diameter and stock the following diameters and lengths as standard:
~3400 m/s Excellent 1.18-1.25 1.13-1.20 Touch 6D or 8g/m det cord
Diameters: 25mm, 28mm, 32mm, 38mm, 50mm & 65mm. Lengths: 200mm, 300mm & 600mm.
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months (from date of manufacture) 6 months in customers magazine
Explosives name Magnum Buster Gel Magnum 365 Gel Magnum Control Magnum Frag Magnum Plus
Explosive type Watergel Watergel Drygel Drygel Drygel
RWS* 108 118 106 117 124
RBS* 163 179 156 177 186
Product Shelf Life Legal Storage*
Packaging
25 Kg cardboard boxes with a base and lid.

Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E Name: Magnum only applies to Africa and its offshore islands (all PEX).
*Or legal requirements according to region of operation
*Energies are calculated using the VIXEN-i code and is measured to 20MPa
24
EXPLOSIVES
Packaged Explosives Magnum Buster - Zambia only

Magnum Buster is a premium emulsion explosive that is used in commercial blasting operations. The product is used in demanding blasting operations where high VOD and high energy is required. The explosive is packed into plastic sleeves of variable dimensions The Magnum Buster range is only available to customers purchasing from the Zambia operations.
Appearance
The product is packaged in printed sausage-shaped cartridges with a firm, putty-like consistency. The explosive appears white in colour.
Special precautions
Always handle with care Keep detonators stored away from explosives Store in a specially licensed, cool and dry area for a maximum of 12 months from the date of manufacture Although emulsions do not readily burn, keep away from flames, sparks and other sources of ignition

Benefits Easily tampable explosive Can be loaded easily in upholes Can be used in wet holes Features High energy packaged explosive Very high VOD Can be initiated by detonating cord (8g/m or higher) Waterproof
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 12 months 6 months in customers magazine 12 months
Product Shelf Life Legal Storage* Expiry Date (from date of manufacture)
Velocity of Detonation Water resistance Cartridge Density Gap Sensitivity Minimum Initiator >5 000m/s Excellent 1.18 nominal 40mm 6D or 8g/m detcord
Packaging
Description Gross Weight (kg) NEQ (kg) Case 26 25

Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E Name: Magnum only applies to Africa and its offshore islands (all PEX).

Use with AEL 8D strength detonators and always embed the detonator firmly into at least one-third of the explosive cartridge. When using for secondary blasting, ensure a minimum product layer of 25mm is maintained.
25
EXPLOSIVES
Packaged Explosives - Anfex

Anfex is a free flowing Ammonium Nitrate and fuel oil blasting agent for use in commercial blasting operations. The prill characteristics are optimised to provide excellent resistance to friability yet loads exceptionally well in pneumatic loaders. Anfex fuel ratios are carefully controlled and provide the optimum chemical balance for good post detonation fume characteristics. The explosive is conveniently packed into 6.25kg inner plastic bags.
Mining Method
Underground Narrow Reef Massive Surface Openpit Opencast Quarrying Construction
Application
Tunnelling Stoping Massive (uphole) Ring Blasting Trenching Openpit Quarrying Civils
Appearance
The product is packaged in a 25kg plastic bag, which contains four 6.25kg multibags. The prills are white to off-white in colour and may appear grey if recycled oil is used for fueling.
Special precautions
Do not use in wet mining conditions as Anfex is water soluble Do not use with detonating cord

Benefits Cost effective blasting solution Can be pour- or blow-loaded Misfired holes can safely be washed out with water Features Comparatively safe when handling due to low sensitivity to shock, friction and impact Long storage life if stored correctly
Storage and Expiry

Packaging
Description Gross Weight (kg) NEQ (kg) Units per bag Bag 25 25 four multi bags weighing 6.25kg
AEL Anfex does not contain any micro spheres which may be harmful if inhaled during pneumatic loading operations.
Velocity of Detonation Water resistance Minimum Initiator RWS Bulk density
3 500 m/s Not water resistant 8D 100 0.8

Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B

Always prime with the largest initiator possible. Pneumatically loaded Anfex can be primed with a high strength detonator, a booster or an explosive cartridge.
26
EXPLOSIVES
Specialised Explosives - Barrel (PE Barrel)

Barrel is a watergel explosive that is packaged in special plastic tubes that can be clipped together for use in holes where a de-coupled charge is needed. Applications include smooth blasting of perimeter holes in shaft sinking, development or tunnelling.
Mining Method
Underground Narrow Reef
Application
Tunnelling
Appearance
The product is packaged in thin plastic tubes that are white to beige in colour and can easily be clipped together.
Special precautions
Although watergels are of the safest explosives manufactured, always handle with care Keep detonators stored away from explosives Store in a specially licensed, cool and dry area for a maximum of 18 months from the date of manufacture Although watergels do not readily burn, keep away from flames, sparks and other sources of ignition

Benefits Ease of use Easily extendable by clipping end-to-end Suitable for use in wet holes Features Tailored energy for smooth blasting operations The explosive size and energy is optimised to prevent overbreak Can be initiated by a 6D detonator Waterproof
Storage and Expiry

Velocity of Detonation Dimensions Water resistance Cartridge Density Gap Sensitivity Minimum Initiator RWS RBS 3 500 m/s 18 x 595mm Excellent 1.2 Nominal Touch 6D 99 142
Packaging
Description Dimensions (LxBxH) Gross Weight (kg) NEQ (kg) Units per case Case 225x225x620 25 18 170

Initiate with a minimum of a 6D strength detonator embedded in the explosive. Recommend primer in the toe of the hole. Use stemming for best results.

Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E
27
EXPLOSIVES
Specialised Explosives Blasting Gunpowder
Blasting Gunpowder is mainly used in dimensional stone blasting.
Mining Method
Surface Quarrying
Application
Quarrying
Appearance
A low explosive black or dark grey, granular, free-flowing mixture of potassium nitrate, sulphur and charcoal.
Special precautions
Blasting gunpowder is highly sensitive to impact, friction, flame, spark and static discharge Blasting gunpowder ignites when ground Keep away from all sources of ignition, direct sunlight or strong incandescent light Contamination with grit increases sensitivity to impact or friction Temperatures >130 will lead to decomposition

Benefits Flexibility of use Easy and simple to use Charges are custom-made on site Features An intimate explosive mixture of potassium nitrate, sulphur and charcoal Free flowing, dust free graphite glazed granular mixture Rendered inactive by water Low shattering effect, which causes fewer fractures and results in more usable stone
Storage and Expiry

Storage Conditions Store alone under moderate temperatures and dry conditions in a well ventilated, approved black powder magazine 5 years 6 months in customer magazine 5 years
Safety Handling
Gunpowder is highly sensitive to spark, flame and friction and must be handled with extreme care
Packaging
Description Dimensions (LxBxH) Gross Weight (kg) NEQ (kg) Units per case/bag Case 562x245x245mm 27 25 10 x 2.5kg

Class 1.1D UN No 0027, BLACK POWDER (GUNPOWDER GRANULAR)
28
EXPLOSIVES
Compatibility Matrix - Packaged and Specialised Explosives

Blasting Gunpowder 29 Magnum Buster Gel PE 365 Gel Donor Control Buster Frag Plus Anfex
Magnum Buster (Zambia Only) Magnum Control Magnum Frag Magnum Plus Magnum Buster Gel Magnum 365 Gel Anfex Barrel Shock Tube Uni-Delay LP Shock Tube Multi LPD Shock Tube Multi SPD Shock Tube Profiler Capped Fuse Systems - Stopefuse Capped Fuse Systems - Durafuse Electronic Delay Detonators - QuickShot Electronic Delay Detonators - Smartdet Electronic Delay Detonators - SmartShot Electronic Delay Detonators - DigiShot Electronic Delay Detonators - HotShot Electric Initiators - Statsafe Detonators Instantaneous Electric Detonator (IED) Electric Initiators - Fusehead Assembly Electric Initiators - Shurstart Powercord 8 Powercord 10 Pentolite Primers
Barrel
EXPLOSIVES
Notes
30
EXPLOSIVES
Ammonium Nitrate Prill-Based Explosives Bulk Anfex

Bulk Anfex is a Porous Prill Ammonium Nitrate and fuel oil blasting agent for use in commercial blasting operations. The prill characteristics are optimised to provide excellent resistance to friability. The prills are mixed in-situ with fuel oil in Mobile Manufacturing Units (MMUs) or Anfo Loaders.
Mining Method
Surface Open Cast Open Pit Quarrying Construction
Application
Open Pit Quarrying
Appearance
Bulk Anfex comprises prills that are white or off-white in colour.
Sleep time Velocity of Detonation Water resistance Minimum Initiator Not recommended 3 500 m/s Poor 150g booster

Benefits Cost effective blasting solution Easy to charge using auger loading Misfired holes can safely be washed out with water On-site manufacturing in MMU Features Safe to handle due to low sensitivity to shock, friction and impact Attains full coupling

Use in dry bore holes Sleeping charged Bulk Anfex is not recommended
Special precautions
Do not use in wet holes
Storage and Expiry

Storage Conditions Do not store Anfo

Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B N
31
EXPLOSIVES
Ammonium Nitrate Based Explosives Bulk Anfex Eco

Bulk Anfex Eco Porous Prill Ammonium Nitrate and recycled fuel oil blasting agent for use in commercial blasting operations. The prill characteristics are optimised to provide excellent resistance to friability. The prills are mixed in situ with recycled fuel oil in Mobile Manufacturing Units (MMUs) or Anfo Loaders.
Mining Method
Surface Opencast Openpit Quarrying Construction
Application
Open Pit Quarrying
Appearance
Bulk Anfex Eco comprises prills that are grey in colour.
Sleep Time Velocity of Detonation Water resistance Minimum Initiator Not recommended 3 500 m/s Poor 150g Booster

Benefits Cost effective blasting solution Easy to charge using auger loading Misfired holes can safely be washed out with water On-site manufacturing in MMU Consumes waste oil Features Safe to handle due to low sensitivity to shock, friction and impact Environmentally friendly Attains full coupling

Use in dry bore holes
Special precautions
Do not use in wet holes
Storage and Expiry

Storage Conditions Do not store Bulk Anfex Eco

Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B N
32
EXPLOSIVES
Compatability Matrix - Bulk Anfex Products
Acceptor Diameter (mm)
Bulk Anfex 100-200 100 200
Bulk Anfex Eco 100-200 100 200
Donors 60g Pentolite Primer 150g Pentolite Primer 400g Pentolite Primer 175g Pentolite Primer Smart 400g Pentolite Primer Smart
SD - Surface Dopes SB - Surface Blends *Use plastic connector
33
EXPLOSIVES
Notes
34
Initiating Systems
Wealth Unearthed
As a holistic provider of a comprehensive range of commercial explosives and solutions, AEL is proud of its locally developed and manufactured range of initiating systems suitable for all mining applications.
With a long history and proven track record in the market, AEL is in a unique position to offer a range of products and solutions, on demand, to suit a vast variety of applications and market requirements in the underground and surface mining fields. Its initiating systems and components are highly flexible, designed with the user in mind and are available as Standard and Made-To-Order products. Reinforcing its position as a solution provider and leader in this field, AEL is fully equipped to offer technical support and services in South Africa, other African regions as well as internationally. What differentiates AELs offering is the fact that the entire range is conceptualised, designed, manufactured, delivered, supported and maintained by the organisations various specialised divisions. This means AEL is in a unique position in that it provides both solid, reliable initiating systems, as well as all the services around the products to offer customers complete peace of mind. AEL offers its customers in the mining and construction industry a full range of initiating products including electronic detonators, capped fuses, igniter and detonating cords, as well as a comprehensive range of boosters and starters - all of which fully compliment the companys entire range of explosive solutions. AELs capped fuse technology and electronic detonators are considered to be leading technologies in the market place. The company has demonstrated its internal Research & Development teams prowess with the ongoing development of new shock tube technologies, which have been well received in the market place. AELs electronic detonator range is highly flexible and offers solutions to applications of varying sophistication.
INITIATING SYSTEMS
Shock Tube Uni-Delay LP
A Uni-delay LP (long period) is a non-electric initiation system which is designed for use in underground mines. The unit consists of both an out-hole and an in-hole delay detonator.
Mining Method
Application
Tunnelling Stoping
Appearance
A length of shock tubing, which incorporates a 4000ms delay in-hole detonator that is crimped onto one end and a 200ms short delay out-hole detonator crimped onto the other end. Both detonators include either a rubber plug or sleeve. The out-hole detonator is located in a plastic connector body. There are two variants available, the Uni-Delay LP (6) or (3) which hold a maximum of six or three lengths of shock tube respectively, the later is ideally suited to narrow reef mining conditions.
Detonator strength Sleep Time Core load of tubing VOD of tubing 8 strength 48 hours ~ 15mg/m ~ 2000m/s Outside diameter of tubing ~ 3mm Water resistance Excellent
Special precautions
Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion Severe impact on the detonator or tubing can result in accidental initiation and explosion
Storage and Expiry Benefits and Features

Benefits All in-hole detonators have the same delay Rugged, abrasion-resistant tubing Easy to connect Easy to check connection sequence Ergonomically designed connector block makes connection of tubing easy Features 20 hole burning front Clear plastic connector body (6) or an orange connector body (3) Clear shock tubing 18-25kg minimum break load Immune to hazards of radio frequency radiation, stray currents and static discharge Moderate temperatures and dry conditions in a well ventilated, approved magazine Product Shelf Life 18 months Legal Storage* 6 months Expiry Date# (from date of manufacture) 12 months Storage Conditions
Packaging
Description Dimensions (LxBxH) Gross weight
Length (m) 2 2.5 3 3.5 4 4.5 5 6 7
Case 565x295x270mm 25kg

Units per case 300 300 300 250 250 200 200 150 150 NEQ (kg) 0.6 0.6 0.5 0.5 0.4 0.4 0.4 0.3 0.3
Product Range

Out-hole Nominal delay periods (ms) Colour code 200ms Clear(6) Orange (3) In-hole 4000ms n/a n/a
Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
* Or legal requirements in region of operation # Latest dispatch date after manufacture from AEL magazine Subject to quality confirmation
36
INITIATING SYSTEMS
Shock Tube Splitter
A Splitter is a non-electric initiation system which is designed for splitting the blast timing in multiple directions, in underground mines. The unit consists of two out-hole delay detonators.
Mining Method
Application
Tunnelling Stoping
Appearance
A length of shock tubing, which incorporates an out-hole delay detonator crimped onto each end. Both detonators include either a rubber plug or rubber sleeve. Both detonators are located in a plastic connector body. The plastic body is colour-coded according to the delay of the out-hole detonators.
Detonator strength Core load of tubing VOD of tubing 2 strength equivalent ~ 15mg/m ~ 2000m/s Outside diameter of tubing ~ 3mm Water resistance Excellent
Special precautions Benefits and Features

Benefits Rugged, abrasion-resistant tubing Easy to tie-up The unit will initiate one or more Uni-Delay and Trunkline assemblies Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion Severe impact on the detonator or tubing can result in accidental initiation and explosion
Storage and Expiry

Moderate temperatures and dry conditions in a well ventilated, approved magazine Product Shelf Life 18 months Legal Storage* 6 months in customer magazine Expiry Date# (from date of manufacture) 12 months Storage Conditions
Features Uni-delay timing system: 100ms or 200ms Colour- coded connector blocks indicate delay number Green coloured shock tubing 18kg minimum break load Immune to hazards of radio frequency radiation, stray currents and static discharge
Packaging
Description Dimensions (LxBxH) Gross weight (kg)
Length (m) 1 1.5 2
Case 565 x 295 x 270mm 22

Units per case 200 200 200 NEQ (kg) 0.18 0.32 0.33
Product Range
Connector block Nominal delay periods (ms) Brown 100/100ms White 200/200ms

37
INITIATING SYSTEMS
Shock Tube Multi SPD

Mining Method
Underground Narrow Reef Massive Surface Opencast Open Pit Quarrying Construction
A Multi SPD (short period delay) is a non-electric initiation system which is designed for use in underground and surface mines. The unit consists of an in-hole delay detonator.
Application
Tunnelling Stoping Ring Blasting Trenching Open Pit Quarrying Technical Properties Civils Detonator strength 8 strength Sleep Time 2 weeks (in-hole) Core load of tubing ~ 15mg/m VOD of tubing ~ 2000m/s Outside diameter of tubing ~ 3mm Water resistance Excellent
Appearance
A length of yellow shock tubing, which includes a short period delay in-hole detonator. The detonator includes either a rubber plug or sleeve that is crimped on one end. The detonator delay period is printed along the length of the detonator shell. The free end of the shock tube is sealed and incorporates a colour-coded connector clip, which indicates the delay period. A tag behind connector the clip indicates the length of tubing, as well as the delay time.
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months 6 months in customer magazine 12 months

Benefits Delay is already in the hole Rugged, abrasive-resistant tubing Easy to tie-up Easy to check blast for correct timing sequence due to highly visible connector clip colour coding Detonator is 8 strength Features Twenty eight different short period delays Colour coded connector clip indicates delay number Connector clip connects assembly to detonating cord trunk-line Yellow coloured shock tubing 18kg minimum break load on shock tubing Immune to hazards of radio frequency radiation, stray currents and static discharge Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
Product Range
Nominal delay (ms)
Colour code
Nominal delay (ms)
Colour code
Nominal delay (ms)
Colour code
Nominal delay (ms)
Colour code
Nominal delay (ms)
Colour code
0 25 50 75 100 125 Turquiose Orange White Red Brown Light Green 150 175 200 225 250 275 Light blue Beige Clear Grey Dark Pink Amber 300 325 350 375 400 425 Fern green Peach Pearl Violet Curry Pink Gold 450 475 500 600 800 700 Silver Maroon Light pink Dark blue Powder blue Lime green 900 1000 1250 1500 Lavender Light brown Light grey Burnt orange
Units per case/bag

Length (m) 2 2.5 3 3.5 4 4.5 5 5.5 6 7 8 Units per NEQ (kg) case 250 0.3 250 0.3 250 0.3 200 0.2 200 0.2 200 0.2 200 0.2 200 0.2 180 0.2 180 0.2 150 0.2 Length (m) 9 10 12 15 18 20 25 30 35 45 Units per NEQ (kg) case 130 0.2 100 0.2 100 0.1 90 0.1 90 0.1 60 0.1 60 0.1 50 0.1 25 0.1 25 0.1
Packaging
Description Dimensions (LxBxH) Gross weight (kg) Case 565 x 295 x 270mm 25
Special precautions

38
INITIATING SYSTEMS
Shock Tube Multi LPD
A Multi LPD (long period delay) is a non-electric initiation system which is designed for use in underground and surface mines. The unit consists of an in-hole long period delay detonator.
Mining Method
Underground Narrow Reef Massive Surface Construction
Application
Tunnelling Stoping Trenching
Appearance
A length of green shock tubing, which incorporates a long period delay in-hole detonator. The detonator includes either a rubber plug or sleeve that is crimped on one end. The detonator delay period is printed along the length of the shell. The free end of the shock tube is sealed and incorporates a colour coded connector clip indicating the delay period. A tag behind the connector clip indicates the length of tubing, as well as the delay period.
Storage and Expiry

Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
Product Range
Nominal delay (ms)

Benefits Rugged, abrasion-resistant tubing Easy to tie-up Checking blast for correct timing sequence is simplified due to highly visible connector clip colour coding Features 23 different long period delays Colour coded connector clip indicates delay period Connector clip connects assembly to detonating cord or a Cluster Green coloured shock tubing 18kg minimum break load on shock tubing Immune to hazards of radio frequency radiation, stray currents and static discharge
Colour code
0 100 200 300 400 500 Turquiose Brown Clear Curry Pearl Violet Light pink Nominal delay (ms) 600 700 800 1000 1250 1500 Colour code Dark blue Powder blue Lime green Light brown Light grey Burnt orange Nominal delay (ms) 1750 2000 2500 3000 3500 4000 Rose quartz Emerald Aqua Marine Coral Colour code Sapphire Agate Nominal delay (ms) 5000 6000 7000 8000 9000 Tanzanite Colour code Amethyst Stone Ruby Jade
Packaging
Units per case/bag

Length (m) 2 2.5 3 3.5 4 4.5 5 5.5 6 7 8 Units per NEQ (kg) case 250 0.3 250 0.3 250 0.3 200 0.2 200 0.2 200 0.2 200 0.2 200 0.2 175 0.2 150 0.2 150 0.2 Length (m) 9 10 12 15 18 20 25 30 35 45 Units per NEQ (kg) case 125 0.2 125 0.2 100 0.1 75 0.1 75 0.1 50 0.1 50 0.1 50 0.1 25 0.1 25 0.1
Detonator strength Sleep Time Colour Core load of tubing VOD of tubing Outside diameter of tubing Water resistance 8 strength 2 weeks (in-hole) Green tubing ~ 15mg/m ~ 2000m/s ~ 3mm Excellent
Special precautions

39
INITIATING SYSTEMS
Shock Tube Uni-Delay SP

Mining Method
Underground Narrow Reef Massive Surface Opencast Quarrying Construction
A Uni-Delay SP (short period) variant is a non-electric initiation system which is designed for use in underground and surface mines. The unit consists of an in-hole and an out-hole delay, each with a selection of delay times.
Application
Stoping Trenching Open Pit Quarrying Civils
Appearance
A length of yellow shock tubing, which incorporates an in-hole detonator crimped onto one end and a short delay out-hole detonator crimped onto the other end. Both detonators incorporate either a rubber plug or sleeve. The out-hole detonator is located in a plastic connector body, which is colour-coded according to the delay of the out-hole detonator. The out-hole delay detonator time and shock tube length is printed on a label attached to the shock tube. The in-hole detonator delay period is printed along the length of the detonator shell.
Storage and Expiry

Storage Conditions
Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months 6 months in customer magazine 12 months
Product Range
Surface Delay
Nominal delay (ms) Colour code Nominal delay (ms) Colour code Nominal delay (ms) Colour code 17 Blue 75 Red 175 Beige 25 Orange 100 Brown 200 Clear 33 Dark green 125 Light green 225 Grey 42 Yellow 150 Light blue 250 Dark pink

Benefits Accurate delay sequence Rugged, abrasion-resistant tubing Easy to connect Eliminates the requirement for detonating cord and relays Reduced noise levels as compared with detonating cord Features Various surface and in-hole delays Colour-coded connector block indicates out-hole delay time Contains optimally charged detonator for shock tube initiation in both directions Yellow coloured shock tubing 18kg minimum break load Immune to hazards of radio frequency radiation, stray currents and static discharge
In-Hole Delay
Nominal delay (ms) 350 450 475 500
Packaging
Units per case/bag

Length (m) 3 5 7 9 12 15 Units per NEQ (kg) case 175 0.3 175 0.3 125 0.2 100 0.2 75 0.2 75 0.2 Length (m) 18 21 25 30 35 40 Units per NEQ (kg) case 75 0.2 50 0.1 50 0.1 50 0.1 25 0.1 25 0.1
8 strength in-hole 2 strength equivalent out-hole Sleep Time 2 weeks (in-hole) Core load of tubing ~ 15mg/m VOD of tubing ~ 2000m/s Outside diameter of tubing ~ 3mm Water resistance Excellent Detonator strength
Special precautions
Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion Severe impact on the detonator or tubing can result in accidental initiation and explosion Do not attempt to initiate detonating cord using the out-hole detonator and connector clip

40
INITIATING SYSTEMS
Shock Tube Trunkline

Mining Method
A Trunkline is a non-electric initiation system which is designed for use in underground and surface mines. The unit consists of an out-hole detonator.
Application
Tunnelling Stoping Massive (uphole) Ring Blasting Trenching Open Pit Quarrying Civils
Appearance
A length of green shock tubing, which includes a short period delay detonator and a rubber sleeve that has been crimped on one end. The free end of the shock tube is sealed and incorporates a colour-coded connector clip which indicates the delay period. The out-hole detonator is located in a plastic six tube connector block, which is colour-coded according to the delay of the detonator. The delay period and shock tube length is printed on a label attached to the shock tube.
Storage and Expiry


Benefits Combined trunkline and delay Rugged, abrasion-resistant tubing Easy connection Immune to hazards of radio frequency radiation, stray currents and static discharge Can be used in underground or surface applications Features Thirteen different short period delays Colour coded connector block indicates delay time Connector block has a six tube capacity Green coloured shock tubing 18kg minimum break load on shock tube
Product Range
0 Nominal delay (ms) Turquiose Colour code 42 Nominal delay (ms) Yellow Colour code Nominal delay (ms) 150 Colour code Light blue Nominal delay (ms) 250 Colour code Dark pink 17 Blue 75 Red 175 Beige 25 Orange 100 Brown 200 Clear 33 Dark green 125 Light green 225 Grey
Packaging
Length (m) 8 9 10 12 15 30 Units per NEQ (kg) case 150 0.1 140 0.1 120 0.1 100 0.1 75 0.1 50 0.1
Detonator strength Colour Core load of tubing VOD of tubing Outside diameter of tubing Water resistance 2 strength equivalent Green tubing ~ 15mg/m ~ 2000m/s ~ 3mm OD Excellent
Units per case/bag

Length (m) 2 3 4 5 6 7 Units per NEQ (kg) case 250 0.2 200 0.2 200 0.2 200 0.2 175 0.1 150 0.1
Special precautions
Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion Severe impact on the detonator or tubing can result in accidental initiation and explosion Do not attempt to initiate detonating cord with this product

41
INITIATING SYSTEMS
Shock Tube Cluster
A Cluster is a non-electric initiation system which is designed for use in surface mines. The unit consists of a trunk line delay detonator housed in a cluster connector block.
Mining Method
Surface Opencast Open Pit Quarrying Construction
Application
Appearance
A length of green shock tubing that incorporates a short period delay detonator. The detonator includes sleeve that has been crimped on one end with a given length of shock tubing. The free end of the shock tube is sealed and incorporates a colour coded connector clip. The delay period is also printed along the length of the detonator. The detonator is fitted into a colour-coded cluster connector block. The delay period and shock tube length is printed on a label attached to the shock tube.
Trenching Open Pit Quarrying Civils
Storage and Expiry


Benefits Accurate delay timing Rugged, abrasion-resistant tubing Easy to use Flexible blast design Initiates detonating cord or shock tube Features Thirteen different delays Colour-coded connector clip and cluster connector block indicates delay time Green coloured shock tubing 18kg minimum break load on shock tubing Immune to hazards of radio frequency radiation, stray currents and static discharge
Product Range
0 Nominal delay (ms) Turquiose Colour code 42 Nominal delay (ms) Yellow Colour code Nominal delay (ms) 150 Colour code Light blue Nominal delay (ms) 250 Colour code Dark pink 17 Blue 75 Red 175 Beige 25 Orange 100 Brown 200 Clear 33 Dark green 125 Light green 225 Grey
Packaging
Detonator strength Shock Tube Colour Core load of tubing VOD of tubing Water resistance 4 strength Green ~ 15mg/m ~ 2000m/s Excellent
Units per case/bag

Length (m) 2 3 4 5 Units per NEQ (kg) case 250 0.2 200 0.2 175 0.2 175 0.2 Length (m) 6 10 12 15 Units per NEQ (kg) case 150 0.1 75 0.1 75 0.1 75 0.1
Special precautions
Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion Severe impact on the detonator or tubing can result in accidental initiation and explosion Do not attempt to initiated shock tube and detonating cord simultaneously by means of the cluster connector block

Class 1.1B UN No 0360, DETONATOR ASSEMBLES, NON-ELECTRIC
42
INITIATING SYSTEMS
Shock Tube Lead-in

Mining Method
A reel of shock tube with a detonator encased in a cluster connector block, used to extend the blast to a safe initiation point.
Surface Opencast Open Pit Quarrying Construction
Application
Appearance
A length of shock tubing spooled onto a reel. One end of the tubing is crimped into a short period delay detonator. The detonator includes a rubber plug that has been crimped on one end. The free end of the shock tube is sealed and incorporates a colour coded cobra clip. The delay period is also printed along the length of the detonator. The detonator is fitted into a colour-coded cluster connector block. A tag attached to the shock tube indicates the length of tubing, as well as the delay period.
Special precautions
Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion
Storage and Expiry


Benefits Highly visible components - greater safety Rugged, abrasion resistant tubing Easy to use Reduced noise Positive initiation control Features Tubing is spooled, for easy off-reeling The cluster connector block has a positive locking cover Green coloured shock tubing 18kg minimum break load on shock tubing Immune to hazards of radio frequency radiation, stray currents and static discharge
Product Range
Nominal delay (ms) Colour code 25 Orange 33 Green
Packaging
Description Dimensions (LxBxH) Gross weight (kg) Case 510x270x250mm 9
Units per case/bag

Length Units per case 10 reels 2 reels NEQ (kg) 0.1 0.1
Detonator strength Core load of tubing VOD of tubing Outside diameter of tubing Minimum initiator 4 strength ~ 15mg/m ~ 2000m/s ~ 3mm >3.6g/m detonating cord
200m 500m

43
INITIATING SYSTEMS
Shock Tube Extender

Mining Method
A reel of shock tubing with a separate 10cm length of clear plastic joiner tubing, which can be used to join shock tube ends in order to extend the initiation point to a safe distance from the blast.
Application
Tunnelling Stoping Ring Blasting Trenching Open Pit Quarrying Civils
Appearance
A reel of shock tubing with a separate 10cm length of clear plastic joiner tubing, which can be used to join reels to extend the length of shock tubing as well as join an HTDA leading to the first hole on a blast. A black end cap is used to seal both ends of the tubing as to prevent powder loss and/or moisture ingression.
Special precautions
Store in a specially licensed, cool and dry area for not more than 18 months from the date of manufacture
Storage and Expiry


Benefits Rugged, abrasion-resistant tubing Easy to use Joiner increases distance from blast
Product Range
500m
Packaging
Features Green coloured shock tubing 18kg minimum break load Joiner tube enables easy extension to required length Immune to hazards of radio frequency radiation, stray currents and static discharge
Description Dimensions (LxBxH) Gross weight (kg) NEQ (kg)
Case 510x270x250mm 9 0.02
Units per case/bag

Length Units per case 2 reels
Core load of tubing ~ 15mg/m VOD of tubing ~ 2000m/s Outside diameter of tubing ~ 3mm
500m

N/A
44
INITIATING SYSTEMS
Capped Fuse Systems Stopefuse and Durafuse
A length of safety fuse capped with a detonator at one end and an igniter cord connector at the other.
Mining Method
Application
Appearance
The AEL capped fuse products are supplied with a length of green Durafuse or red Stopefuse. The product varies in length depending on the depth of the hole.
Special precautions
Tunnelling Stoping

Benefits
AEL capped fuse assemblies perform reliably in wet underground mining environments. Supplied in a range of lengths to suit different customer needs Graded fuse improves sequential firing by reducing burning speed variability Low cost system that performs reliably Resistant to fuel-oil discharged from compatible explosive products
Handle with care - damage to the fuse or components could lead to misfires Severe impact on the detonator or the fuse can result in accidental initiation and explosion Avoid all possible sources of ignition Never pull the components off the fuse Never connect the blast until all the charging operations have been completed
Product Range
Product Stopefuse Fuse colour Red Fuse length (m) 0.9 or 0.9H 1.2 or 1.2H 1.5 or 1.5H 0.9 1.2 1.5 1.8 or 1.8H 2.1 2.4 or 2.4H 2.7 3.0 or 3.0H 3.3 or 3.3H 3.6 or 3.6H 3.9 Detonator 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D 6D/8D Burning rate (s/m) 240 - 300 240 - 300 240 - 300 99 - 121 99 - 121 99 - 121 99 - 121 99 - 121 99 - 121 99 - 121 99 - 121 99 - 121 99 - 121 99 - 121
Features
Connector has a specially designed collar to retain igniter cord and ensure effective heat transfer Triple crimping of the detonator to the fuse, to provide effective seals against water and fuel-oil ingress Individual bundles are graded according to burning speed and colour coded to facilitate matching of corresponding burning speeds for optimal sequencing of shots Certain variants available in half packs
Durafuse
Green
Detonator strength Sleep time Core load Dimensions Water resistance 6D or 8D 72 hours ~ 6.5g/m 4.8 to 5.1mm OD Excellent
Units per case

Length (m) 0.9m 0.9m Half pack 1.2m 1.2m Half pack 1.5m 1.5m Half pack 1.8m 1.8m Half pack 2.1m 2.1m Half pack 2.4m 2.4m Half pack 2.7m 3.0 3.0m Half pack 3.3m 3.3m Half pack 3.6m 3.6m Half pack 3.9m Units per case 750 375 550 275 500 250 450 225 350 175 350 175 300 300 150 300 150 250 125 250 Box dimensions 615 X 325 X 325 340 X 325 X 325 615 X 325 X 325 340 X 325 X 325 615 X 325 X 325 340 X 325 X 325 615 X 325 X 325 340 X 325 X 325 615 X 325 X 325 340 X 325 X 325 615 X 325 X 325 340 X 325 X 325 615 X 325 X 325 615 X 325 X 325 340 X 325 X 325 615 X 325 X 325 340 X 325 X 325 615 X 325 X 325 340 X 325 X 325 615 X 325 X 325 Gross weight (kg) 20 10 20 10 20 10 20 10 20 10 20 10 20 20 10 20 10 20 10 20
Storage and Expiry

Storage Conditions Product Shelf Life Legal Storage* Store in an approved segregated, cool and well ventilated magazine 18 months from date of manufacture 6 months in customer magazine

To optimise sequential firing, it is recommended that users initiate capped Durafuse with Duraline or Slowline and Stopefuse with Stopeline 9 or Stopeline. For best results employ capped Stopefuse in stoping applications and capped Durafuse in tunnelling and development applications.

* Or legal requirements in region of operation # Latest dispatch date after manufacture from AEL magazine
45
INITIATING SYSTEMS
Capped Fuse Systems Shock Tube Starter

A non-electric shocktube starter consisting of either a 1.2m long capped Durafuse assembly or a 2.1m long capped Stopefuse 290 assembly. The AEL shocktube starter is available in two product ranges. The first range is comprised of a red capped Stopefuse length packaged in a box containing 50 units. The second range comprises of 100 units of green capped Durafuse. A hollow polyethylene body (minidet tube) is fitted over the detonator and crimped over it with an aluminium ferrule.
Mining Method
Underground Narrow Reef Massive Surface Opencast Openpit Quarrying Construction
Application
As a starter for Shock Tube
Appearance
The assemblies are constructed by crimping a slotted igniter cord connector at one end and a 6D strength detonator at the other end of the respective fuses.

For best results initiate the shock tube starter with an igniter cord
Special precautions
Handle with care - detonators are explosive Temperatures >100C may result in spontaneous explosion Severe impact on the detonator or fuse may result in an explosion Avoid all possible sources of heat Never connect the blast until all charging operations have been completed

Benefits Secure attachment of shock tube to the minidet Minimal generation of shrapnel Reliable initiation of the shock tube Slow burning speeds to provide sufficient time for safe evacuation Features The detonator is encased in a plastic body The detonator and its crimp are kept waterproof by the plastic body The slot positions the receptor shock tube directly in the path of the detonator blast to optimise transfer of shock energy The plastic body includes a moulded clip to secure the shock tube to the detonator
Storage and Expiry

Packaging
Description Case
Detonator strength Core load (fuse) Fuse diameter Water resistance 6D ~ 6.5g/m 4.8 to 5.0mm OD Excellent
Units per Dimensions case (mm) 100 300x270x575 Durafuse Stopefuse290 100 300x270x575 Fuse type
Product Range
Fuse length (m) Colour Average Burning time Green 132s = 2 min 12s Durafuse 1.2 Red Stopefuse 1.2 324s = 5 min 24s

Fuse type
46
INITIATING SYSTEMS
Capped Fuse Systems AEL Igniter Cords

Flexible, incendiary cord comprising of a copper wire core covered with a plasticised, incendiary composition and waterproofed with a thin layer of polyethylene. The cord burns progressively with a constant, vigorous and robust external flame. Variants are: Duraline, Stopeline, Stopeline 9 and Slowline.
Mining Method
Application
Tunnelling Stoping
Appearance
Four types of igniter cords are manufactured by AEL: Slowline a single cord that is ivory in colour. Duraline a single green cord equipped with a parallel wire to impart greater carcass strength Stopeline a red twin cord Stopeline 9 a mauve (purple) twin cord

Igniter cords are used to initiate capped safety fuses in various blasting applications.
Special precautions
Igniter cords are sensitive to impact, friction, flame, sparks and static discharge Igniter cords burn fiercely, even under water, producing a fireball of high temperature gas Avoid all possible sources of heat Temperatures above 160C may result in spontaneous ignition

Benefits
AEL Igniter cords perform reliably in wet conditions Supplied in a range of long lengths to suit different customer needs Supplied in slow and fast burning speeds to enhance sequential firing Reliable and affordable system of initiation Simple to use and versatile
Storage and Expiry

Features
Flexible and easy to extend Easy to connect into branch lines Substantial heat output from the twin cords Burns under water
Packaging
Description Case
Stopeline
Units per case

Product Box dimensions (mm) 275 x 255 x 140 250 x 250 x 305 255 x 255 x 300 328 x 176 x 320 334 x 170 x 290 Gross weight (kg) 8 15 15 15 15 18 18 18 18 19 19 5 15 15 15
Sleep Time Water resistance
72 hours
Excellent
Product Range
Type Stopeline Colour Burning rate Principal application (s/m) Sequential firing in narrow reef 30 to 45 Red
stoping. Use with 1.2 and 1.5 Stopfuse290 In narrow reef mining with short length holes or in applications requiring greater burning front. Use with 0.9m Stopefuse 290 Tunnelling and development where residual cord strength is of importance. Use with Durafuse Tunnelling, development and general purpose
10 x 50m 20 x 50m 10 x 2 x 50m 5 x 2 x 100m 10 x 100m 10 x 100m 5 x 2 x 100m 20 x 50m 10 x 2 x 50m 40 x 50m 10 x 4 x 50m 10 x 50m 20 x 100m 40 x 50m 10 x 4 x 50m
Stopeline 9
334 x 170 x 285 328 x 176 x 320 255 x 255 x 280 255 x 255 x 300
Duraline
512 x 220 x 230 542 x 230 x 230 275 x 220 x 125
Stopeline 9 Mauve
18 to 30
Slowline
255 x 255 x 280 512 x 220 x 230 542 x 230 x 230
Duraline
Green
30 to 45
Slowline
Ivory
30 to 45

Class 1.4G UN No 0066, CORD, IGNITER
47
INITIATING SYSTEMS
Electronic Delay Detonators QuickShot Plus

QuickShot Plus is a pre-programmed electronic initiation system for underground mines, which allows customers the benefits seen when using accurate timing in tunnelling applications. QuickShot Plus is a plug-and-play system where user interaction can be kept to a minimum. QuickShot Plus offers simplified daisy chain linking, which enables easy visualisation of the blast. In its simplest form customers simply connect QuickShot Plus detonators in the order in which they want the round to fire. This makes the system easy to use and easy to understand. QuickShot Plus can be used as a stand alone system or as part of a centralised blasting network.
Mining Method
Application
Tunnelling Stoping
Appearance
A copper detonator that is crimped onto a yellow-coloured, flat 4-wire copper cable downline on one end and terminated with two over-moulded connectors on the other end.
Product Range
Downline x Surface Length (m) 1.8 x 0.9 1.8 x 0.9 (heavy duty) 4.2 x 0.9 6.0 x 0.9 7.5 x 0.9 Units per case 90 90 54 54 54 NEQ (kg) 0.090 0.090 0.054 0.054 0.054

Benefits Improved fragmentation Maximum face advance Sequential firing Increased blast cycle due to better muckpile distribution, resulting in a major decrease in cleaning time Features Daisy chain connections Network connectivity Continuous testing of the installation Immune to stray currents
Special precautions
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months 6 months (SA) 12 months (SA)
Packaging Technical Properties

Delay time Pre-programmed or programmable with delay and pause markers 8D Excellent Flat cable, 2mm Description Box Dimensions (L x B X H) Case 480 x 216 x 252 mm
Detonator strength Water resistance Wire diameter

Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
48
INITIATING SYSTEMS
Electronic Delay Detonators Smartdet

Mining Method
A user-friendly, fully programmable electronic detonator that can accomodate complex blast designs where flexible milli-second timing is required. Smartdet has a unique, patented test-on-connect feature, which ensures successful deployment of the unit.
Application
Appearance
A copper detonator that is crimped onto a round, redcoloured, twin-core steel downline on one end and terminated with a yellow connector on the other end.
Special precautions
Storage and Expiry Benefits and Features

Benefits Improved fragmentation Maximum face advance Sequential firing Increased blast cycle due to better muckpile distribution, resulting in a major decrease in cleaning time Saving of up to 30 percent in number of holes drilled, due to the ability to stretch existing blast design criteria Features Inter-hole delay flexibility Pre-blast testing of all detonators 100 percent factory testing provides new levels of reliability Immune to stray currents Immune to electromagnetic radiation Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months 6 months (SA) 12 months (SA)
Packaging
Description Box Dimensions (L x B X H) Case 575 x 300 x 270mm
Units per case/bag

Length 1.8 3.6 4.2 6 10 15 20 Units per NEQ (kg) case 165 0.165 100 0.10 100 0.10 96 0.096 90 0.090 60 0.060 48 0.048 Length 25 30 40 50 60 70 Units per NEQ (kg) case 36 0.036 30 0.030 20 0.020 16 0.016 16 0.016 10 0.010
Delay time Detonator strength Water resistance Wire diameter Set by user in 1ms steps, range is 1 to 20 000ms 8D Excellent ~3.5 mm outer diameter

Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC
49
INITIATING SYSTEMS
Electronic Delay Detonators SmartShot

The SmartShot system offers innovative features including wireless remote blasting and complete timing flexibility. Specialised waterproof and dirt displacing connectors ensure quick, easy and reliable connections and prevent leakage. The system also enables users to achieve the precision timing benefits of electronic initiation systems with the easy connections of current non-electric shock tube systems.
Mining Method
Underground Massive Surface Opencast Openpit Quarrying Construction
Application
Tunnelling Trenching Open Pit Quarrying Civils
Appearance
A copper detonator that is crimped onto a green-coloured, flat 4-wire copper cable downline on one end and terminated with two over-moulded connectors on the other end.
Product Range
Length (m)
Downline 10 10 10 15 15 15 20 20 20 20 30 35 Surface 5 7 10 5 7 10 0.2 5 10 15 0.2 0.2
1.1B & 1.4S

Units per case 18 18 18 18 18 18 18 18 18 18 18 18 NEQ (kg) 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018

Benefits Accurate timing Wireless remote blasting Ease of deployment Blast design flexibility Features Daisy chain connections Software detects and warns of detonator and harness faults Multiple level of hard and software security measures Immune to stray currents Designed to be initiated by firing equipment and specifically designed for use with the SmartShot system
Storage and Expiry

Delay time Detonator strength Water resistance Wire diameter Downline wire type Fully programmable - range is 1 to 20 000ms 8D Excellent Flat cable, 2mm Copper 4-wire
Packaging
Description Units per case Box Dimensions (L x B X H) NEQ (kg) Case 18 480 x 217 x 252 0.018

Class 1.1B, UN No 0030, Product Group 2, DETONATORS, ELECTRIC Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
Special precautions
Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion 50
INITIATING SYSTEMS
Electronic Delay Detonators DigiShot

DigiShot is an easy-to use, reliable electronic initiating system for use primarily in surface blasting applications. The DigiShot electronic initiation system represents an innovative advance in technology, which enables users to achieve the accurate timing benefits of electronic initiation systems with robust all-weather wire-leads and surface connectors.
Mining Method
Application
Tunnelling Massive (uphole) Ring Blasting Trenching Open Pit Quarrying Civils
Appearance
The detonator shell is copper with two steel wires covered in red PVC plastic as the downline and coils have clear plastic shrink sleeve
Storage and Expiry


Benefits Easy-to-use Minimal on-bench components to simplify use Automatic or programmable delay timing Fully functionality testing Features Rugged reliability Immune to stray currents Designed to be initiated by firing equipment specifically designed for the DigiShot system
Packaging
Description Box Dimensions (L x B X H) 1.1B
Length (m) 1.8 3.0 4.2 6 10 15 20 25 30 40 50 Units per case 120 102 78 66 60 42 30 30 24 18 12 NEQ (kg) 0.120 0.102 0.078 0.066 0.060 0.042 0.030 0.030 0.024 0.018 0.012
Case 455 x 305 x 215mm
Delay time Detonator strength Water resistance Wire diameter Fully programmable - range is 1 to 20 000ms 8D Excellent ~3.5 mm OD

Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
Special precautions
51
INITIATING SYSTEMS
Electronic Delay Detonators DigiShot Plus

DigiShot Plus is an easy-to use, reliable electronic initiating system with remote firing capability. The DigiShot Plus electronic initiation system represents an innovative advance in technology, which enables users to achieve the accurate timing benefits of electronic initiation systems with robust all-weather wire-leads and surface connectors.
Mining Method
Application
Tunnelling Massive (uphole) Ring Blasting Trenching Open Pit Quarrying Civils
Appearance
The detonator shell is copper with 2 -steel wires covered in green PVC plastic as the downline and coils have clear plastic shrink sleeve
Storage and Expiry


Benefits Easy-to-use Minimal on-bench components to simplify use Automatic or programmable delay timing Fully functionality testing Features Rugged reliability Immune to stray currents Designed to be initiated by firing equipment specifically designed for the DigiShot Plus system Remote firing capability
Packaging
Description Box Dimensions (L x B X H) 1.1B
Length (m) 1.8 3.0 4.2 6 10 15 20 25 30 40 50 Units per case 120 102 78 66 60 42 30 30 24 18 12 NEQ (kg) 0.120 0.102 0.078 0.066 0.060 0.042 0.030 0.030 0.024 0.018 0.012
Case 455 x 305 x 215mm
Delay time Detonator strength Water resistance Wire diameter Fully programmable - range is 1 to 20 000ms 8D Excellent 3.5mm OD

Class 1.1B, UN No 0030, Product Group 2, DETONATORS, ELECTRIC Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
Special precautions
Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion 52
INITIATING SYSTEMS
Electronic Delay Detonators HotShot

HotShot is the world's first auto-programmable electronic initiation system designed to optimise blasting results. HotShot is user-friendly, simple to understand, easy to deploy, flexible in a wide range of blast configurations and offers the accuracy of an electronic detonator. The HotShot system is an important advance in technology and enables users to experience the precision timing benefits of electronic initiation systems melded with the easy connectivity options of current non-electric shock tube systems.
Mining Method
Application
Appearance
A copper detonator that is crimped onto a red-coloured, flat 4-wire copper cable downline on one end and terminated with two over-moulded connectors on the other end.
Special precautions

Benefits Accurate timing Ease of use Speed of deployment Blast design flexibility Features Daisy chain connections Software detects and warns of detonator and harness faults Software highlights blast design errors Blast layout visualisation Designed to be initiated by firing equipment specifically designed for the HotShot system
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months 6 months (South Africa) 12 months (South Africa)
Packaging
Description Box Dimensions (L x B X H) Length (m)
Downline 10 10 10 15 15 15 20 20 20 20 30 35 Surface 5 7 10 5 7 10 0.2 5 10 15 0.2 0.2
Case 480 x 217 x 252mm 1.1B & 1.4S

Units per case 18 18 18 18 18 18 18 18 18 18 18 18 NEQ (kg) 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018
Delay time Auto-Programmable - user needs to set inter-hole and inter-row delays 8D Excellent Copper 4-wire: Std (0-50) / Arctic (-30-+40)
Detonator strength Water resistance Downline wire type
Software Versions
HotShot Standard HotShot Hybrid HotShot + HotShot Tunnel

Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC Class 1.1B, UN No 0030, Product Group 2, DETONATORS, ELECTRIC
53
INITIATING SYSTEMS
Electric Initiators Statsafe Detonator

Statsafe is the permitted, non-incendive, short period delay electric detonator designed for use in underground coal mines where fiery conditions exist. It can also be used to initiate detonating cords, shock tube trunklines and secondary blasting.
Mining Method
Underground Narrow Reef Coal
Application
Tunnelling Stoping Underground coal
Appearance
An electrically initiated copper tube detonator containing two insulated copper wires with white PVC plastic crimp plug. The colour of the wires vary depending on the delay number.
Product Range
Statsafe No 0 2 3 4 5 6 7 8 Delay (ms) 0 55 80 110 150 200 250 300 Colour Grey and Blue Grey and Orange Grey and Pink Grey and Red Grey and White Blue and Green Blue and Orange Blue and Pink

Benefits Circuits can be easily tested Eight accurate delays allow choice of blasting patterns Excellent water resistance Lead wires are easy to deploy and handle Passed requirements of French test for electrostatic, 10kV, 2000pF Features Tangle-free copper lead wires Passed the methane incendivity test Each fusehead is protected with a plastic sleeve Colour coded lead wires identify delay time Standard length of 3,6 m

Exemptions must be obtained from the inspector of mines for use of delays greater than number 5 (150ms) Instantaneous Electric Detonators (IED) and Statsafe detonators may not be mixed in the same blast
Special precautions
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months (from date of manufacture)
Delay time Bridge resistance Firing impulse Fusehead Base Charge 0 - 300ms 0.2 - 0.25? 50 - 70mJ/? Type 1 No. 63g PETN Product Shelf Life
Packaging
Description Box Dimensions (L x B X H) Gross weight (kg) Units per case Case 600 x 325 x 250mm 20 750
Safety Handling
Keep electric detonators away from all sources of electrical energy e.g. batteries, mains outlets, radios etc. Keep legwires shorted until connection into electrical blast circuit.

Class 1.1B UN No 0030, DETONATORS, ELECTRIC
* Or legal requirements in region of operation
54
INITIATING SYSTEMS
Electric Initiators Instantaneous Electric Detonator (IED)
The instantaneous electric detonator is used to initiate blasts by firing trunk lines of detonating cords or shock tube, secondary blasts and blasting gunpowder.
Mining Method
Underground Narrow Reef Surface Opencast Openpit Quarrying Construction
Application
Appearance
A copper detonator with white PVC leg wires wound in a figure of eight coil.
Stoping Secondary Blasting
Special precautions
Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion Instantaneous Electric Detonators (IED) and Statsafe electric detonators may not be mixed in the same blast

Benefits Lead wire insulation, ends are stripped for quick connection Low cost, yet reliable and predictable initiation of blasts Excellent water resistance Features Standard type 0 fusehead Available with short tangle-free lead or copper wires 630mg explosive PETN base charge
Storage and Expiry

Product Shelf Life
Packaging
Description Box Dimensions (L x B X H) Gross weight (kg) Case 255 x 255 x 645mm 20
Delay time Bridge wire resistance All firing impulse No fire current Fusehead Instantaneous 1 - 1.5 ? 3 - 5mJ/? 0.30 A for 50ms Type 0
Copper wire Wire length (m) 1.8 3.6 Units per case 1000 500

Always keep lead wires shorted until ready to fire.

Class 1.1B, UN No 0030, DETONATORS, ELECTRIC
55
INITIATING SYSTEMS
Electric Initiators Fusehead Assembly
Fuseheads are mainly used to initiate black powder in dimensional stone quarries and pyrotechnic charges in fireworks, security and safety systems.
Mining Method
Surface Quarrying
Application
Quarrying
Appearance
A length of white PVC covered copper wire wound in a figure of eight. A standard Vulcan fusehead attached to one end, with the other wire end stripped from PVC.
Special precautions
Handle with care - fuseheads are explosive Temperatures 90C may result in spontaneous explosion

Benefits Lead wire insulation is stripped for quick connection Circuit can be easily tested Ease of deployment
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months from date of manufacture
Product Shelf Life
Features Available with tangle-free wires Standard type 0 fusehead Figure eight wire winding
Packaging
Description Gross weight (kg)
Leading wire (m) 1.8 3.0 Units per case 1000 500
Case 12
L x B x H (mm) 535 x 185 x 192 455 x 372 x 177
Delay time Bridge-Wire resistance All firing impulse No fire current Fusehead Instantaneous 1.25 ? 3 - 5mJ/? 0.30 A for 50ms Type 0

Class 1.4S UN No 0454, IGNITERS
56
INITIATING SYSTEMS
Electric Initiators Shurstart
Shurstarts are used to electrically initiate igniter cord in development ends and underground stoping. It can also initiate pyrotechnic charges in fireworks, security and safety systems.
Mining Method
Application
Tunnelling Stoping
Appearance
A red plastic casing crimped onto PVC wires that are 350mm in length.
Special precautions
Handle with care - Shurstarts are explosive Always connect Shurstarts & igniter cord as shown on inner packaging.

Benefits Easy and secure igniter cord connector attachment Remote ignition via blasting circuit Reliable and instantaneous igniter cord initiation, even under water Circuit can easily be tested Features Wires are colour coded by month for easy detection of ageing products Plastic casing prevents water ingress Standard type 0 fusehead The plastic casing has a clip designed to retain an igniter cord strand in close proximity to the initiating pyrotechnic charge
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months from date of manufacture
Product Shelf Life
Packaging
Description Gross weight (kg) Case 6
Delay time Bridge-Wire resistance No fire current Wire Diameter Fusehead Instantaneous 1 - 1.5 ? 0.30 A for 50ms 0.5 mm Type 0
Leading wire (m) 0.35 1.8
Units per case 250 125
L x B x H (mm) 280 x 209 x 94 280 x 209 x 94

Class 1.4G UN No 0325, IGNITERS
57
INITIATING SYSTEMS
Electric Initiators Shock Tube Starter
This product is mainly used to electrically initiate shock tube in both surface and underground applications.
Mining Method
Underground Narrow Reef Surface Opencast Openpit Quarrying Construction
Application
Tunnelling Stoping Open Pit Quarrying
Appearance
An electrically initiated aluminium detonator contained in a green plastic connector body. It has white PVC coated leg wires 1.8m in length.
Special precautions
Handle with care - detonators are explosive Temperatures >90C may result in spontaneous explosion Do not attempt to initiate detonating cord with this product

Benefits Excellent water resistance provided by moulded plugs and crimp Lead wire insulation is stripped on ends for quick connection Reliable initiation of blasts Features Uses Statsafe type 1 fusehead 1.8m tangle-free copper leading wires Connector block to facilitate connection of up to six shock tube lines 450mg base charge Contains lead azide only
Storage and Expiry

Product Shelf Life
Packaging
Description Dimensions (LxBxH) Gross weight (kg) Units per case Case 485x276x410 mm 13 200
Delay time Bridge-Wire resistance All firing impulse Fusehead Instantaneous 0.2 - 0.25 ? 50 - 70 mJ/ ? Type 1

Class 1.1B UN No 0030, DETONATORS, ELECTRIC
58
INITIATING SYSTEMS
Electronic Initiators NetShock
NetShock is a revolutionary device that links the benefits of traditional shock tube systems with those of electronic blasting systems without the need to switch to electronic detonators.
Mining Method
Application
Tunnelling Stoping
Appearance
An aluminium tube which contains a 3G Fusehead PCB electronic detonator assembly with an integrally moulded clip allowing easy connection to shock tubes.
Delay time Detonator strength Wire Diameter Instantaneous 2D 3.5mm OD
Special precautions

Benefits Conveys real time in-stope intelligence and reports to the central management workstation Pre-blast diagnosis and communication of potential safety hazards, production problems as well as the scale, location and extent of the planned blast before panels are centrally initiated to the surface
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months 6 months 12 months
Packaging
Features Provides the mines with computer driven centralised blasting functionality for conventional shock tube systems Provides pre- and post-blast diagnostics Includes an on-board diagnostic system for safe testing Compatible with the QuickShot centralised blasting system Description Dimensions (LxBxH) Gross weight (kg) NEQ (kg) Units per case Case 260 x 215 x 147mm 1.9 0.025 25

Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC
59
INITIATING SYSTEMS
Electronic Initiators NetStart
NetStart is a revolutionary device that links the benefits of traditional capped fuse and igniter cord systems with those of electronic blasting systems without the need to switch to electronic detonators. NetStart is an incendiary device conveying flame to igniter cord to initiate blasting.
Mining Method
Application
Tunnelling Stoping
Appearance
A green-coloured, outer plastic body possessing an integrally moulded clip with a flat, yellow harness wire assembly. The plastic body contains a 3G PCB fusehead assembly together with two pyrotechnic incendiary pellets.
Delay time Wire Diameter Fusehead Type Instantaneous Flat cable 2mm 20mm triple clip
Special precautions

Benefits Provides the benefits of electronic blasting without using electronic detonators Conveys real time in-stope intelligence and reports to the central management workstation Pre-blast diagnosis and communication of potential safety hazards, production problems as well as the scale, location and extent of the planned blast before panels are centrally initiated to the surface Features Provides the mines with computer driven centralised blasting functionality for conventional fuse systems Provides pre- and post-blast diagnostics Includes on-board diagnostic system for safe testing Compatible with the QuickShot centralised blasting system
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months 6 months 12 months
Packaging
Description Dimensions (LxBxH) Gross weight (kg) NEQ (kg) Units per case Case 260 x 215 x 147mm 1.9 0.025 25

Class 1.4G, UN No. 0325, IGNITERS
60
INITIATING SYSTEMS
Initiating Accessories - Blast Current Indicator (BCI)
A Blast Current Indicator (BCI) is a standard Vulcan type 0 fusehead encased in a waterproof plastic body and connected to two short lead wires for easy connection to a blasting circuit. The BCI's are used to verify continuity and sufficient firing current transfer through the actual blasting circuit before a blast is to be fired. If use correctly, the possibility of a misfire through the circuit is significantly reduced.
Mining Method
Application
Tunnelling Stoping
Appearance
A semi-opaque plastic body encasing a fusehead with white PVC coated leg wires 200mm in length
Special precautions
Handle with care - BCIs are explosive Temperatures >90C may result in spontaneous explosion Store in a specially licensed, cool and dry area for not more than 12 months from the date of manufacture

Benefits Circuit can be easily tested Storage and Expiry Stripped wire ends allow for quick connection Storage Conditions Moderate temperatures and Waterproof dry conditions in a well May prevent costly delays in blasting and accidents/injuries ventilated, approved magazine 18 months from date of manufacture Product Shelf Life 6 months Legal Storage* Features Standard type 0 fusehead Transparent body that blackens on firing

Water resistance Bridge-Wire resistance No fire current Wire Diameter Fusehead Excellent 1 - 1.5 ? 0.30 A 0.5 mm Type 0 Description Dimensions (LxBxH) Gross weight (kg) Units per case Case 168 x 95 x 103mm 1 100

Class 1.4S UN No 0454, IGNITERS
61
INITIATING SYSTEMS
Detonating Cords
Mining Method
Flexible cords, which detonate at more than 6 000m per second. The cords are constructed using a continuous column of water-resistant pentaerythritol tetranitrate (PETN), wrapped in yars and overcoated with a waterproof coating. AEL Detonating Cords are colour coded according to explosive core strength.
Application
Appearance
The detonating cord product range is supplied under the trade name of Powercord. Three products Powercord 6, Powercord 8 and Powercord 10 - are distinguished from each other by colour and by the mass of core load. Powercord 6 is orange in colour and has an explosive core load of 6g/m. Powercord 8 is blue and has an explosive core load of 8g/m and Powercord 10 is yellow and has an explosive core load of 10g/m.
Product Range
PETN core Tensile External load (g/m) strength (kg) diameter (mm) 6 > 80 3.9-4.3 Powercord 6 8 4.3-4.5 > 80 Powercord 8 4.8-5.2 10 > 80 Powercord 10 Product
Special precautions
Handle with care - damage to the product could lead to misfires Keep away from all sources of ignition Avoid all forms of shock Never connect the blast until all charging operations have been completed Keep free ends short to avoid excessive noise, shrapnel and cut-offs.

Benefits Relatively insensitive to detonation by heat, electrostatic discharge or other forms of electricity Excellent resistance to side penetration by oil or water High tensile strength Easy to handle and to tie into knots Flexible Features VOD: 6 000m/s Reliably initiated with a 6D strength detonator Easy to connect branch lines Easy to initiate and can be extended with knots
Storage and Expiry

Storage Conditions Store in an approved segregated, cool and well ventilated magazine 5 years from date of manufacture 6 months
Packaging
Description Case
Length per Box dimensions case (m) (mm) 2 x 500 500x260x235 Powercord 6 2 x 350 500x260x235 Powercord 8 10 x 30 500x260x235 Powercord 8 500x260x235 Powercord 10 2 x 350 500x260x235 Powercord 10 10 x 30 Product
Velocity of Detonation Water resistance 6000m/s Excellent

Detonating cords are used to detonate explosive charges, including detonating relays, in various blasting and mining applications. They can be used as down lines or trunk lines and in shock tube blasts. 62

Class 1.1D UN No 0065, DETONATING CORD
INITIATING SYSTEMS
Initiating Accessories - Pentolite Primers

Primers are plastic cylinders filled with a very energetic explosive, comprising of a mixture of pentaerythritol tetranitrate (PETN) and trinitrotoluene (TNT) also known as pentolite. The primers incorporate circular detonator channels that run through the mould for easy insertion of a detonator or detonating cord. The channel intended for the detonator is stepped to prevent the detonator from protruding from the primer, thus ensuring proper location inside the primer.
Mining Method
Application
Appearance
The 60g, 150g, 250g, 400g and 400g Smart pentolite primers are coloured orange, red, purple, blue and yellow respectively. Apart from colour, they are also distinguishable by size. The numbers in the product name describes the weight of Pentolite in each respective primer.

Pentolite Primers are used to initiate non-cap sensitive explosives in cartridged or bulk form. Detonating cords with core load equal to or greater than 8g/m are recommended for effective initiation of the pentolite primer.

Benefits
Relatively insensitive to detonation by impact, friction, heat, electrostatic discharge or other forms of electricity PETN-rich composition for pick-up reliability and high VOD Fully protected detonator Optimum diameter-to-length ratio for effective loading and initiation of explosives
Special precautions
Handle with care - damage to the product may lead to misfires Keep away from all sources of ignition Temperatures in excess of 90C may result in spontaneous explosion Avoid all possible sources of heat Never connect the blast until all charging operations have been completed
Storage and Expiry

Features
The plastic body is impervious to wet conditions A range of primers that can be initiated by electronic detonators, shock tube detonators, capped fuse detonators, and detonating cords with core load of 8g/m Detonation pressure of > 21Gpa Virgin grade TNT used
Storage Conditions
Store in an approved segregated, cool and well ventilated magazine 5 years from date of manufacture 6 months in customer magazine

Sleep time Velocity of Detonation Water resistance 72 hours 6000m/s Excellent
Pentolite mass (g) Units per Case
Product Range
Pentolite mass (g) Colour OD (mm) Straight channel Stepped channel dia. 0.2mm dia. 0.2mm
60g Pentolite Primer Orange 150g Pentolite hybrid Red Primer 250g Pentolite Primer Purple 400g Pentolite Primer Blue 400g Pentolite Smart Yellow Primer
35 38 46 53 53
8.4 9.4 8.4 8.4 8
7.9-6.2 9.4-7.9-6.2 7.8-6.2 7.8-6.2 9.3-6.2
60g Pentolite Primer 150g Pentolite hybrid Primer 250g Pentolite Primer 400g Pentolite Primer 400g Pentolite Primer (half pack) 400g Pentolite Smart Primer
240 120 80 60 45 60
Box Gross weight dimensions (kg) (mm) 435 x 360 x 295 23 420 x 235 x 325 26 430 x 235 x 235 348 x 277 x 334 490 x 290 x 195 346 x 277 x 334 26 26 20 26

Class 1.1D UN No 0042, BOOSTERS WITHOUT DETONATOR
63
INITIATING SYSTEMS
Initiating Accessories - Detonating Relays
Detonating relays are used with detonating cord to connect successive blast holes in surface applications, where delays between holes or row of holes are required.
Mining Method
Application
Open Pit Quarrying Civils
Appearance
A semi-rigid, red or green plastic housing 90mm long and 10mm thick, which has an appearance of a "dog bone". It is fitted with two aluminium detonators containing lead delay elements.
Special Precautions
Keep free ands of detonating cords short to prevent cutoffs or bypassing of the delay.
Storage and Expiry

Storage Conditions Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months from date of manufacture 6 months

Benefits 25ms and 40ms delays available Colour coded by delay Compatible with 8g/m and higher core load detonating cord Features Bi-directional Quick and simple connection Easy to use Product Shelf Life Legal Storage*
Packaging
Description Dimension (LxBxH) Gross weight (kg) Product 25 40 Colour Green Red Case 300 x 295 x 545mm 13 Units per case 1000 1000
Product Range
Delay time (ms) 25 40 Colour Green Red

Class 1.1B UN No 0029, DETONATORS, NON-ELECTRIC
64
INITIATING SYSTEMS
Compatibility Matrix - Packaged and Specialised Explosives

AEL Shock Tube Shock Tube Uni-Delay LP Shock Tube Splitter Shock Tube Multi LPD Shock Tube Multi SPD Shock Tube Uni-Delay SP Shock Tube Trunkline Shock Tube Cluster Shock Tube Lead-In Shock Tube Extender AEL Capped Fuse & Igniter Cord Capped Fuse Systems - Stopefuse Capped Fuse Systems - Durafuse Capped Fuse Systems - Shock Tube Starter Capped Fuse Systems - Stopeline Capped Fuse Systems - Stopeline 9 Capped Fuse Systems - Slowline Capped Fuse Systems - Duraline AEL Electronic Detonators Electronic Delay Detonators - QuickShot Electronic Delay Detonators - Smartdet Electronic Delay Detonators - SmartShot Electronic Delay Detonators - DigiShot Electronic Delay Detonators - DigiShot Plus Electronic Delay Detonators - HotShot AEL Electric Initiators Electric Initiators - Statsafe Detonators Instantaneous Electric Detonator (IED) Electric Initiators - Fusehead Assembly Electric Initiators - Shurstart Capped Fuse Systems - Shock Tube Starter AEL Electronic Initiators AEL Electronic Initiators - NetStart AEL Electronic Initiators - NetShock AEL Initiating Accessories Blast Current Indicator (BCI) AEL Detonating Cord AEL Detonating Cord - Powercord 6 AEL Detonating Cord - Powercord 8 AEL Detonating Cord - Powercord 10 AEL Detonating Relays AEL Primers Product Catalogue, 2011
Donor
AEL Shock Tube Shock Tube Uni-Delay LP Shock Tube Splitter Shock Tube Multi LPD Shock Tube Multi SPD Shock Tube Uni-Delay SP Shock Tube Trunkline Shock Tube Cluster Shock Tube Lead-In Shock Tube Extender AEL Capped Fuse & Igniter Cord Capped Fuse Systems - Stopefuse Capped Fuse Systems - Durafuse Capped Fuse Systems - Shock Tube Starter Capped Fuse Systems - Stopeline Capped Fuse Systems - Stopeline 9 Capped Fuse Systems - Slowline Capped Fuse Systems - Duraline AEL Electronic Detonators Electronic Delay Detonators - QuickShot Electronic Delay Detonators - Smartdet Electronic Delay Detonators - SmartShot Electronic Delay Detonators - DigiShot Electronic Delay Detonators - DigiShot Plus Electronic Delay Detonators - HotShot AEL Electric Initiators Electric Initiators - Statsafe Detonators Instantaneous Electric Detonator (IED) Electric Initiators - Fusehead Assembly Electric Initiators - Shurstart Capped Fuse Systems - Shock Tube Starter AEL Electronic Initiators AEL Electronic Initiators - NetStart AEL Electronic Initiators - NetShock AEL Initiating Accessories Blast Current Indicator (BCI) AEL Detonating Cord AEL Detonating Cord - Powercord 6 AEL Detonating Cord - Powercord 8 AEL Detonating Cord - Powercord 10 AEL Detonating Relays AEL Primers
Tape Plastic connector provided Recommended Inhole det only Use joiner only to extend ST Compatible
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INITIATING SYSTEMS
Notes
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Wealth Unearthed
BLASTING ACCESSORIES
AEL Blasting Accessories - Mantis

Is a specifically designed device to which AEL detonators are clipped. The device, with detonator, is inserted into the toe of the blasthole, after which emulsion explosives or Anfex are pumped into the hole. The device centralises the detonator in the middle of the hole.
Mining Method
Application
Tunnelling Stoping
Appearance
Plastic device onto which an AEL detonator is clipped. Detonator can be electronic, electric or non-electric

Ensure emulsion or Anfex covers the detonator

Benefits Centralises a detonator in the blasthole Ensures retention of the detonator at the back of the blasthole Ensures retention of the detonator in steeply inclined blastholes Features Clip receptor for all types of AEL detonators Resistant but flexible Easy to insert in blasthole Generally used in development but can be used in stoping Designed to grip firmly onto blasthole sidewall
Storage and Expiry

Storage Conditions Product is non-explosive and can be stored in any storage location Infinite
Product Shelf Life
Packaging
Description Units per case / bag Case 500 units per case
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AEL Blasting Accessories - Hot Hole Monitor
The Hot Hole Monitor is a device which monitors temperature changes in hot holes and reduces the risk posed by premature detonation in surface coal mining.
Mining Method
Surface Opencast Openpit
Application
Open Pit
Appearance
A red plastic device containing various lengths of wire with thermocouple on the end of the wire

Ensure plastic strip is intact and secured before use to ensure that the battery is charged. Single use only as the battery life cannot be guaranteed after the first use

Benefits Monitors blast hole temperatures to warn operators of temperature changes in the blast hole Alerts operators of increasing temperatures and the risk of premature detonation of a charged blast hole Early warning safety device to improve on-bench safety in hot holes Features Sounds an intermittent alarm at 60oC indicating the presence of hot hole Sounds an continuous alarm at 80oC indicating that operators should evacuate Easy to use wire deployment system
Storage and Expiry

Storage Conditions Product is non-explosive and can be stored in any storage location Dependant of battery life
Product Shelf Life
Packaging
Description Units per case / bag Case 30 units per case

N/A
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Notes
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Industrial Products
Wealth Unearthed
AEL industrial is recognised as a logistical leader in the industrial solutions arena and, with strong African supply footprints, the company effectively addresses requirements in South Africa, Africa and selected international markets.
With direct access to AEL's large team of leading engineers and scientists, the industrial products division is in a position to offer a broader range of highly versatile industrial solutions, which perform well against strict quality parameters and incorporate major innovations (such as curing before bagging) that add to the structural integrity of the product and ensure better end results. In fact, it is AEL's innovative approach to product betterment and its constant monitoring of industrial updates that has enabled it to ensure a 50 percent reduction in expected failure rates. The range includes Ammonium Nitrate (AN), acids and ammonia-based solutions, all of which are conveniently sourced from AEL's industrial hub in Gauteng, are known for their consistency when it comes to product quality and are effectively supported by a team of highly skilled staffers. At the base of every mine operation is a solid supply of reliable, high quality industrial products. Without products like those provided by this division, very little would move and it is being a consistent and reliable provider of industrial products and solutions that AEL has positioned itself as the leading supplier in this space. The industrial products division employs the highly skilled Research and Development facilities within AEL's structure as well as advanced manufacturing technologies to ensure ongoing improvement in its product performance. The industrial products division offers a proven track record in dispatch efficiency and in product containment and handling, and customers acknowledge the department for not only its high quality product offering and effective administrative systems, but also for its ethical behaviour when it comes to orders and deliverables. AEL's industrial products division is prepared for any eventuality and is proud to be able to say that it can and will continue to effectively address all of its customer's requirements in the industrial solutions arena, whilst maintaining its already high levels of customer service and technical support.
INDUSTRIAL PRODUCTS
Ammonium Nitrate Anfo Grade (ANA)
Essentially ammonium nitrate (NH4NO3) presented in the form of coarse, porous, hardened spherical particles, obtained by spraying the melted material. The material is treated with an anti-caking agent.
Application
Bulk Anfo explosives
Appearance
The material is presented in the form of free-flowing, white to cream-coloured, spherical particles free from grit, visible impurities and foreign matter.
Special precautions
ANA is moderately toxic and may decompose under confinement and high temperature - under extreme conditions an explosion may occur.

Benefits Reduced caking and improved flowability High level of oil absorption Prill format offering storage and handling benefits Consistent product quality Reduced dust during handling Features Topan prilling process Prill curing Superior prill with reduced friability and moisture content High porosity Sieving out of fine particles
Storage and Expiry

Storage Conditions ANA is extremely hydroscopic and must be stored in a cool, dry and unconfined space avoid contamination with incompatible materials Six months
Product Shelf Life
Packaging
Bags 25kg 50kg 1 000kg 1 200kg Bulk tanker Rapid Reloading System (RRS) Rail
Appearance Concentration Oil absorption Bulk density Moisture Coarse, porous, hardened spherical particles Not less than 99.5% (m/m) as ammonium nitrate (when packed) Not less than 6.0% (m/m) To lie within the range 0.69 to 0.77g/cm Less than 0.2%
Bulk
Transport (UN Classification) Class 5.1 UN No 1942 OXIDISING AGENT
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INDUSTRIAL PRODUCTS
Ammonium Nitrate Emulsion Grade (ANE)

ANE is dense ammonium nitrate particles obtained by spraying the melted product and used in the manufacture of emulsion matrix.
Application
Manufacture of emulsion matrix
Appearance
The material is presented in the form of glossy white spherical particles free from visible impurities and foreign matter.
Special precautions
ANE is moderately toxic and may decompose under confinement and high temperatures under extreme conditions an explosion may occur

Benefits Reduced caking and improved flowability Conveniently situated close to mining centres Improved transport and storage efficiencies No flocculation required after melting prior to emulsion manufacture Consistent product quality Features Superior prill with reduced friability and moisture High packing density
Storage and Expiry

Storage Conditions ANE is extremely hygroscopic and must be stored in a cool, dry and unconfined space. Avoid contamination with organic materials Six months
Product Shelf Life
Packaging Packed in robust woven polypropylene bags with inner polyethylene liners to minimise moisture ingress All bags have UN certification and conform to international requirements Bags: 1 050kg; 1 200kg
Appearance Concentration Bulk density Glossy-white spherical particles Not less than 94.2% (m/m) as ammonium nitrate (when packed) To lie within the range 0.80 to 0.97 g/cm
Transport (UN Classification) Class 5.1 UN No 2067 OXIDISING AGENT
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INDUSTRIAL PRODUCTS
Ammonium Nitrate Solution (ANS)

A concentrated aqueous solution of ammonium nitrate (NH4NO3) used in the manufacture of emulsion matrix.
Truck loading ANS
Application
Manufacture of emulsion matrix Fertiliser raw material
Appearance
Special precautions
ANS may become explosive after dewatering, it is important to keep the material in solution.

Benefits Cost effective Consistent quality Convenient temperature range for transportation over country borders Features Strict process control resulting in superior pH and purity control Demineralised water used in the manufacturing process
Storage and Expiry

Storage Conditions Cooling to below 100C must be avoided to prevent crystallisation and solidification
Packaging Bulk Tanker
30 tons
Appearance Concentration Bulk density Reaction ANS is a clear liquid, free from suspended matter and visible impurities. Transport (UN Classification) To lie within the range 87.5% to 89.5% Class 5.1 UN No 2426 Elevated temperature OXIDISING AGENT (m/m) as NH4NO3 At 120C: ca. 1.36g/cm pH of 50% solution at 60C to lie within the range 3.3 to 3.9
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INDUSTRIAL PRODUCTS
Nitric Acid
Essentially an aqueous solution of nitric acid (HNO3) in the form of a clear colourless to pale yellow, fuming, corrosive liquid with a pungent odour used mainly in ANS production.
Nitric Acid plant in Modderfontein
Application
Manufacture of AN-S and other industrial chemicals
Appearance
NA 60%: The material is a clear, colourless to pale yellow, fuming liquid, free from visible impurities and sediments. NA 93% and 96%: The material is a clear, colourless to pale yellow, fuming liquid, free from visible impurities and sediments.
Product Range
Available in the following range: Nitric Acid 96% Nitric Acid 93% Nitric Acid 60%
Special precautions
Full protective clothing and a face shield should be worn when handling Nitric Acid It is highly corrosive and attacks most metals vigorously It is also a powerful oxidising agent that can react violently with organic substances

Benefits Conveniently situated in the industrial hub of Gauteng, South Africa 93% and 96% grades available for niche application Consistent product quality Features Commodity product Consistently superior quality Demineralised water used in the manufacture process 93% and 96% grades products are exclusively offered by AEL Mining Services.
Storage and Expiry

Storage Conditions 60% - stainless steel tanks 93% and 96% - pure aluminium tanks Five years
Product Shelf Life
Packaging Bulk road tankers Transport (UN Classification) Class 8, UN No 2031 (60%); 2032 (93% and 96%), Corrosive Material OXIDISING AGENT
Concentration Bulk density Nitric acid 58 to 97%, balance water At 20C: 1.367g/cm
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INDUSTRIAL PRODUCTS
Aqueous Ammonia
Essentially an aqueous solution of ammonia (ammonium hydroxide, NH4OH) in the form of a clear, colourless to s lightly yellowish liquid with a pungent, suffocating odour.
Application
Tanker at the loading bay in Modderfontein plant.
1. Liquid fertiliser 2. Manufacture of industrial and fine chemicals 3. Metal recovery processes 4. Neutralizing agent for acids 5. Water purification
Appearance
Special precautions
Avoid ingestion, inhalation, contact with the skin and eyes Wear full protective clothing when handling the material and ensure adequate ventilation Avoid sources of ignition and heat Care must be exercised when opening the valves

Benefits Conveniently situated in the industrial hub of Gauteng, South Africa. Consistent product quality Features Demineralized water water used in the manufacturing process Unique logistics solution
Storage
Storage tanks must be earthed for protection against lightning or static electricity Storage tanks should be in a well ventilated area away from direct sunlight and heat.
Appearance Concentration Density Colourless liquid, pungent odour Not less than 25% ammonia content Not more than 0.88g/cm
Packaging Sold in bulk
Safety Handling
Avoid contact with skin/eyes Do not breathe vapour Avoid ingestion
Transport (UN Classification) Hazchem Code: 2P, UN No. 2672, Packing Group 111, IMDG Class 8, Shipping name AMMONIA SOLUTION (10 35 % zammonia)
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INDUSTRIAL PRODUCTS
Ammonia 100-I, Ammonia 100-R

Essentially anhydrous ammonia (NH3) stored under pressure, which is presented in the form of a clear, water-white liquid with a sharp suffocating or intensely irritating odour.
Application
Ammonia tank in Modderfontein plant
Ammonia 100-I Manufacture of Nitric Acid Manufacture of ANS Manufacture of other chemicals Ammonia 100-R Refrigeration liquid
Appearance
Colourless liquid at low temperatures or under pressure , pungent odour Colourless gas at atmospheric pressure and temperature, pungent odour
Special precautions
Avoid ingestion, inhalation, contact with the skin and eyes Wear full protective clothing when handling the material and ensure adequate ventilation Avoid sources of ignition and heat Care must be exercised when opening the valves

Benefits Conveniently situated in the industrial hub of Gauteng, South Africa Consistent product quality Reduced corrosiveness Features Commodity product Infinitesimal water content Unique logistics solution
Storage and Expiry

Storage Conditions Must be stored in high pressure tank or at low temperature to remain in liquid form Liquid Ammonia should not be confined without adequate vapour space or a pressure relief valve with discharge piped to a safe place Storage tanks must be earthed for protection against lightning or static electricity
Concentration Density Ammonia Ca. 100 percent 0.61g/cm at 20C
Packaging Sold in bulk Transport (UN Classification) Hazchem Code: 2PE, UN No. 1005 - IMDG Class: 2(2.3), Shipping Name: AMMONIA, ANHYDROUS, LIQUEFIED
Safety Handling
Avoid contact with skin/eyes Do not breathe vapour Avoid ingestion
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INDUSTRIAL PRODUCTS
Notes
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Services
Wealth Unearthed
SERVICES
AEL Mining Optimisation
AEL Mining Optimisation promotes consistently good blasts, as this is the basis for improved productivity, sustainability and added value for its customers around the world. The division's highly skilled engineers assist mines to ensure that blasting is conducted efficiently and cost effectively. AEL Mining Optimisation delivers data, expertise, systems, software and support in a way that will help customers meet their production targets. AEL is acutely aware that the sustainability of any mining operation is reliant on its social and environmental responsibility. The Mining Optimisation team therefore takes utmost care in designing blasting solutions that are not detrimental to people or the environment.
The blast monitoring and blast enhancement offerings provide customers with information and alternate design approaches needed for productive operations and good neighbourly conduct in communities. The team constantly researches latest technologies and links these with continuous education around how best to design blasting solutions for optimal results. AEL Mining Optimisation has adopted a three-pronged approach to satisfy customer needs: Blast Optimisation specifically focuses on our customers' requirements and the impact blasting would have on the environment. Safety, as always, is our primary objective! In order to optimise blasting, AEL has a number of tools and methodologies specifically designed to make scientific and informed decisions around blast performance assessment. Data collection and benchmarking Rock characterisation Blast and timing design Blast hole assessment Vibration and airblast monitoring Velocity of detonation measurement Mining Productivity looks at the mining operation holistically to ensure that the benefits are derived from improved efficiency in equipment, plant and benefication. AEL will conduct various checks to ensure that blasted rock suits and compliments the design of equipment and plant: Face velocity measurement 3D blast face survey High speed videography Rock mass motion study Muck profile study Fragmentation analysis Blast modeling Efficiency measurement and monitoring This is supported by AEL's sophisticated blasting software: Winprof_AEL AEL Tie_Up Tunnel 2000 Ring 2000 Hybrid Stress Blasting Model (HSBM) AEL's Active Loading system enables real time information pertaining to blasting parameters, ie: condition of blast hole, types of explosives loaded, quantity of explosives loaded, etc. This information is stored in a database for future analysis, comparison and fine tuning of blast inputs and results. Expert Training for blasters and supervisors is offered by AEL's Mining Optimisation team. The Blasting Competency Program is offered for surface as well as underground operations. The Explosive Handler, Blast Assistant and Rock Breaking courses are the basis for certification through the MQA to become a licensed blaster and meet statutory laws. The Explosive Engineer's course is a graduate level course given to train technical blasting and field staff. It focuses on advanced blasting applications and productivity improvement and equip AEL staff with the relevant knowledge to provide customers with value adding recommendations.
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SERVICES
Product Services
In applying meticulous care to the deployment of its range of products, AEL offers a range of services to ensure that customers receive optimum blast performance. AEL assists customers to meet environmental, safety and legal requirements while at the same time achieving blast efficiency. AEL deploys established methodologies that present customers with a wide range of customised options and choices, all of which ultimately lead to successful blasts.
Down the Hole Services AEL provides down the hole services on the bench and on time, assisting in measuring holes products and managing quality checks during preparation of the blast. Application-specific explosives produced at the customer's operation is extremely cost efficient, as it allows for total flexibility, as well as last minute changes on the bench to suit the different mine's blasting requirements. Prime, Load, Tie and/or Shoot (PLTS) Taking things one step further, while offering the same services as those included in its Down the Hole offering, AEL has upped the ante with its Prime, Load, Tie and/or Shoot (PLTS) service, which addresses the requirements of customers that face resource and construction constraints and therefore require a solution to these problems without the need to hire more or upskill existing members of staff. Opting for either the Fixed or Per Blasted Unit service, customers have access to AEL expertise on site for the duration of individual blasts. Deploying AEL's PLTS service empowers customers with higher levels of convenience as AEL's technical teams of expert crews (all accredited to adhere to legal compliance regulations) become an integral part of the production, planning and blasting operations. Using AEL's full PLTS service means customers have access to hands on involvement on AEL's part as their teams will manage the stemming of blast holes, mark out and fire rounds and take on the legal accountability of the blasts, in addition to the services offered in its PLT offering. Rock on Ground (underground and surface) For customers who wish to hand over the reins of particularly taxing blasting environments, AEL offers its Rock on Ground service, which sees a shift in responsibility (in both drilling and secondary break scenarios) and costs to the AEL team. Customers can feel assured that they will receive a comprehensively planned and designed solution when they opt for the full blasting service. In return for a cost per unit (using measurements of choice cubes, metres, etc.) price, customers deploying AEL's Rock on Ground solution are assured of: Effective blast preparation; Thorough charging and timing of operations; Stock control and security of supply (including ordering, control, storage and stock management); Labour supply (only accredited and skill staffers) to manage charging and timing of operations; Zero tolerance where safety is concerned; and Dedicated and experienced AEL staff who adapt their skill sets to suit the environment while enhancing it with these services.
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SERVICES
Notes
82
Equipment Services
Wealth Unearthed
AEL Equipment Services is an international-level supplier of original equipment and aftermarket parts and services tailored to the needs of the blasting professional in both underground and surface mining industries.
Due to its long standing relationships with component manufacturers across the globe, AEL Equipment Services holds impressive buying power and can offer its customers the best possible lead times on deliverables and the best pricing available. The division understands that their customers work in environments that leave no room for error and that they cannot afford to speculate on the consistency and safety of their equipment. It is for these reasons that each machine component is exhaustively tested with all possible risk factors in mind before and after the equipment is actually assembled. Proper functioning of blast and mine equipment is mission critical for successful operation on these sites and is significantly important to the safety of the mine staff and surrounding public. AEL Equipment Services offers extensive equipment evaluations and the division's strict testing criteria not only determines observance of applicable standards, but offers greater assurance in the reliability of the equipment provided. The equipment supplied through AEL Equipment Services is designed to specification and can be customised to suit any blast environment. Once the machines are assembled at the AEL plant they are commissioned and calibrated by a team of professionals with a keen eye for detail. Only once each and every member of the team has signed off on the machines will they be registered to manufacture explosives and be delivered to the site. As with all AEL divisions, safety and effectiveness is always top of mind within the AEL Equipment Services division. The team offers a range of Mobile Manufacturing Units (MMUs), portable charging units, underground mobile charging units and a vast range of other plant equipment components. With access to both local, internal and international level support and training, the team is renowned for its after sales service and support. Turnaround time on support or service related queries has been vastly shortened and the division is confident that it can offer its customers the peace of mind in knowing that their equipment will be reliably supported in the field.
EQUIPMENT SERVICES
Mobile Manufacturing Units (MMUs)

AEL provides a full range of Mobile Manufacturing Units (MMUs), which cater for all surface mining applications. MMUs are capable of pumping and auguring the full range of AEL's bulk explosives products. All MMUs are designed to operate in the demanding environments encountered during normal mining operations. Design parameters include all necessary safety control systems, as well as ease of operation, maintenance and reliability. AEL's MMUs comply with ADR requirements and meet all transportation of hazardous goods legislation.
Benefits
Proven on-bench reliability Integrated control systems, which guarantee constant delivery of requested product quality/quantity A range of products can be applied on one bench depending on conditions Varying pumping and auguring rates to suit bench hole diameters and conditions Minimal on-bench product spills during start-up/shut-down operations
AEL's MMU naming convention is as follows:

E Series - A blend MMU capable of pumping or auguring the full range of AEL's bulk explosives products. - A repump MMU capable of pumping bulk emulsion products. - A heavy ANFO MMU capable of auguring ANFO and the full range of AEL's blended explosives products. - An MMU capable of auguring ANFO.
R Series H Series
A Series
Product Range
Product Augering ANFO Prill Blend Percentage by Pump (0% to 35%) Prill Blend Percentage by Auger (20% to 70%) Product Pump Hose length and diameter (40m x 32mm) Product Pump Hose length and diameter (50m x 50mm) Safety Devices (High / Low Pressure) Safety Devices (High / Low Temperature) Safety Devices (High Pressure Bursting Disc) No of Emergency stop locations 750 750 3 3 3 3 3 250/500/750 250/500/750 3 3 Product Catalogue, 2011
Features
Pump protection-guarding against dead-heading and dry-running scenarios Strainers on the bin to prevent ingress of foreign objects Closed loop hydraulic control system guarantees product quality In-cab touch-screen user interface Suitable chassis with all standard safety devices selected for rugged on-bench conditions
Safety Features
Independent electronic pump protection system monitoring and controlling operating pressures and temperatures on critical pumps Mechanical pump protection devices installed on all critical pumps Emergency stops situated at critical locations Hydraulically operated positive locking handrails provide safe operation when access to top of truck is required
Closed loop hydraulic system Independent pump safety control system Max Augering rate of 750kg/min on blend and ANFO products In cab electrical control panel Touch-screen user interface Siemens PLC Control
MMU Type AEL E series MMU E 20T E 15T AEL R series MMU R 3T R 6T R 10T AEL H series MMU H 20T AEL A series MMU A 12T
13 7 250/500 10 5 250/500 3 6 10 13 7 12 180/250 180/250 180/250

Opencast mining operations with a requirement for all bulk explosives products
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Product Augering Rate (Kg/Min)
Emulsion Bin Capacity (T) Prill Bin Capacity (T) Product Pumping Rate (Kg/Min)
EQUIPMENT SERVICES
Mobile Charging Units (MCUs)

AEL provides a full range of Mobile Charging Units (MCUs), which cater for all underground mining applications. MCUs are capable of pumping the full range of AEL's bulk explosives products. All MCUs are designed to operate in the demanding environments encountered during normal mining operations. Design parameters include all necessary safety control systems, as well as ease of operation, maintenance and reliability. Units are of a modular design and are able to be mounted on all Utility Vehicles supplied or preferred by the customer.
Benefits Proven reliability in all charging applications Integrated control systems, which guarantee constant delivery of requested product quality/quantity A range of products can be applied depending on conditions Product pumping rates reduce face/panel charging times Minimal product spills during start-up/shut-down operations Features Pump protection-guarding against dead-heading and dry-running scenarios Strainers on the bin to prevent ingress of foreign objects Remote control by pendant Unit capable of pumping at elevated heights. Charging units can be mounted on all utility vehicles.
Product Range
Underground Mobile Charging Units (MCU) MCU 1.5T H/E/etc H = Hydraulic E = Electric MCU 2T H/E/etc HE = Electric Power Pack A = Pneumatic E = Electric MCU 3T H/E/etc . P = Perimeter blasting B = Direct Drive on Cat Pumps D = Direct Drive on Product Pump MCU 0.75T LCB = Direct Drive on Cat Pumps LC = Land Cruiser Unit MCU Jumbo Jumbo = Up/Down Hole Charging Unit D = direct drive on orbit pump A = pneumatic HE = hydraulic over electric SS = shaft sinking LC = land cruiser K2 = uphole charging
Safety Features
Independent electronic pump protection system monitoring and controlling operating pressures on critical pumps Mechanical pump protection devices installed on all critical pumps Emergency stops situated at critical locations Up-hole charging from a safe distance via remote control pendant (MCU Jumbo) Units have a meltable sight-glass on emulsion tank, which ruptures when exposed to heat
Hydraulic system supplied from utility vehicle ranged from 20 100 litres per minute at 160 bar Independent pump safety control system Max pumping rates range between 30 and 80kg per minute User-friendly control panel - operator interface Fully automated hose handling system (MCU Jumbo) PLC controlled system operating from 12 or 24 volt DC
Recommendations for use Underground mining operations with a requirement for all bulk explosives products
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EQUIPMENT SERVICES
Equipment Services Portable Charging Unit (PCU)

AEL provides the PCU08 pump for charging in narrow reef mining environments. The pump has been specifically designed to pump the UG100 and UG200 non-sticky range of AEL's bulk explosives products in conjunction with an emulsified sensitiser in stoping and development blast holes. The PCU08 is robust and reliable and is designed to operate in the demanding environments usually encountered in underground mining operations.
Application
Used for charging bulk emulsion in underground narrow reef mining environments. The focus area for the PCU08 pump is narrow reef stoping. However, the pump can also be used in standard development up to four metres in height and width. The pump is generally used in conjunction with bagged emulsion. Features Electric PCU08 pump used in conjunction with Hilti Drill. Hilti drill is power source and K required. Compressed air driven Trigger at pump and at lance (optional) Made of plastic and is lightweight Fixed batch or continuous delivery mode Easy to use and maintain

Benefits Robust and reliable Lightweight Accurately batches a nominated mass Product in hose is non-detonable One man charging operation with trigger on lance Flexible hose / lance for use in confined spaces (optional)
Safety Features Bursting disc

Components contained within sealed lid
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EQUIPMENT SERVICES
Emulsion Plant 10T, 20T

AEL's 20T Batch Emulsion Plants consist of two modules an Ammonium Nitrate Dissolving Module and an Emulsion Manufacturing Module. AEL provides two sizes of emulsion plants (10T and 20T per eight-hour shift). These plants are capable of producing the full range of AEL's bulk explosives products, including surface and underground products. The emulsion plants are designed to operate in the demanding environments encountered during normal mining operations. Design parameters include all necessary safety control systems, as well as ease of operation, maintenance and reliability.
Benefits Proven reliability in remote sites Integrated control systems which guarantee constant delivery of quality product A range of products can be produced by a single plant. Emulsion Plants are designed to be Zero Effluent plants. Features Pump protection-guarding against dead-heading and dry-running scenarios Strainers in the suction line to prevent ingress of foreign objects Closed loop hydraulic control system guarantees product quality In-plant touch-screen user interface Modular Plant built into standard size containers to facilitate the transportation and installation on remote sites.
Closed loop hydraulic system Independent pump safety control system Max Production rate of 350 Kg/min In plant electrical control panel Touch-screen user interface Siemens PLC Control
Recommendations for use Opencast and Underground mining operations with a requirement for bulk explosives products.
Safety Features
Independent electronic pump protection system monitoring and controlling operating pressures and temperatures on critical pumps. Mechanical pump protection devices installed on all critical pumps. Temperature control systems installed on emulsion dissolving module. Emergency stops situated at critical locations.
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PRODUCT NEW NAME GUIDE

In line with International trends weve reviewed our product names, below is a list of old and new names.
Initiating Systems
Old name Reefmaster Assembly Splitter Assembly Stopemaster Assembly / Benchmaster Assembly Tunnelmaster Assembly Handimaster Assembly / Dualmaster Handimaster Trunkline Delay Assembly/Trunkmaster Noisemaster Trunkline Delay Assembly Noisemaster Lead-in Assembly Noisemaster Extender Stopefuse 290 Durafuse Masterstarter Stopeline Stopeline 9 Duraline Shock tube - Multi LPD Shock tube - Uni-Delay SP Shock tube - Trunkline Shock tube - Cluster Shock tube - Lead-in Shock tube - Extender Capped Fuse Systems Stopefuse Capped Fuse Systems Durafuse Capped Fuse Systems Shock tube Starter Capped Fuse Systems Stopeline Capped Fuse Systems Stopeline 9 Capped Fuse Systems Duraline Capped Fuse Systems Slowline Electronic Delay Detonators QuickShot Plus Electronic Delay Detonators Smartdet Electronic Delay Detonators SmartShot Electronic Delay Detonators DigiShot Electronic Delay Detonators DigiShot Plus Electronic Delay Detonators HotShot Electric Initiators Statsafe Detonators Electric Initiators Instantaneous Electric Detonator (IED) NetShock NetStart New name Shock tube - Uni-Delay LP Shock tube - Splitter Shock tube - Multi SPD Shurstart Electric Handistart Old name Vulcan Fusehead Assembly New name Electric Initiators - Fusehead Assembly Electric Initiators - Shurstart Electric Initiators - Shock tube Starter Electronic Initiators NetShock Electronic Initiators NetStart Blast Current Indicator (BCI) Powercord 6 Powercord 8 Powercord 10 60g Pentolite Primer 150g Pentolite Primer - Hybrid 250g Pentolite Primer 400g Pentolite Primer 400g Pentolite Primer - Smart Detonating Relays
Blast Current Indicator (BCI) Cobracord Powercord Cordtex 10 60g Proboost Booster 150g Hybrid Booster 250g Booster 400g Booster 400g Smartdet Booster Detonating Relays
Explosives Surface Bulk Emulsion

SB100 SB100 Eco Synergy 100 / P100 Synergy 120 / P400 Synergy 130 / P600 Synergy 135 / P700 Synergy 400 Synergy 420 Synergy 435 S100 S120 S130 S135 S100 Eco S120 Eco S135 Eco
Slowline QuickShot Plus Smartdet SmartShot
DigiShot DigiShot Plus HotShot
Underground Bulk Emulsion

SDD SDS R100G RS100D UG100 UG100 UG100s (New Product) UG200 UG200S
Carrick Statsafe Instantaneous Electric Detonator (IED)
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PRODUCT NEW NAME GUIDE
Packaged Explosives
Old name Magnum Buster Magnum Buster Gel Magnum 365 Gel Magnum Control Magnum Frag Magnum Plus New name Magnum Buster Magnum Buster Gel Magnum 365 Gel Magnum Control Magnum Frag Magnum Plus
Notes
*AEL Mining Services has retained the Magnum Trademark and will use it in Africa and her off-shore islands ONLY
Specialised Explosives
Energex Barrel Blasting Gunpowder PE Barrel Blasting Gunpowder
Industrial Products
Old name Ammonium Nitrate Porous Prill (ANPP) Free Flowing Ammonium Nitrate (Anflow) Ammonium Nitrate Solution (ANS) Nitric Acid 60% Nitric Acid 93% Nitric Acid 96% Ammonia Solution 25% Anhydrous Ammonia Industrial Grade Anhydrous Ammonia Refrigerated Grade New name Ammonium Nitrate Anfo Grade (ANA) Ammonium Nitrate Emulsion Grade (ANE) Ammonium Nitrate Solution (ANS) Nitric Acid 60% Nitric Acid 93% Nitric Acid 96% Aqueous Ammonia Ammonia 100-I Ammonia 100-R
Mantis Hot Hole Detector Mantis Hot Hole Monitor
Equipment Services
Mobile Manufacturing Units (MMU) Mobile Charging Units (MCUs) Equipment services Portable Charging Units (PCU) Emulsion Plant 10T, 20T Mobile Manufacturing Units (MMU) Mobile Charging Units (MCUs) Equipment services Portable Charging Units (PCU) Emulsion Plant 10T, 20T
89
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Product Catalogue 2011 Low Res PDF

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Product Catalogue 2011 Low Res PDF

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Product Catalogue

AEL Mining Services Limited

Capped Fuse Systems

Electronic Delay Detonators

AEL Initiating Accessories Underground Bulk Emulsions

Ammonium Nitrate Prill Based Explosives

Ammonium Nitrate Based Explosives

Aerial view of AEL Mining Services Head Office in Johannesburg 2

About AEL Mining Services

Lead Times for Standard and Non-Standard Products

AEL Sales Offices

Outside of South Africa

AEL Mining Services Limited

S100 Eco Product Series

Benefits and Features

Storage and Expiry

Recommendations for use

Transport (UN Classification)

Surface Bulk Emulsions - SB100 Eco Series (Sensitised using Anfo)

Application S100 Product Series

Benefits and Features

Storage and Expiry

Recommendations for use

Transport (UN Classification)

Open Pit Quarrying

S100 Product Series

Benefits and Features

Storage and Expiry

Recommendations for use

Transport (UN Classification)

Surface Bulk Emulsions - SB100 Series (Sensitised using Anfo)

S100 Product Series

Open Pit Quarrying

Benefits and Features

Storage and Expiry

Recommendations for use

Transport (UN Classification)

S200 Product Series

Benefits and Features

Storage and Expiry

Recommendations for use

Transport (UN Classification)

Surface Bulk Emulsions - SP200 Eco Series (Sensitised using Anfo)

S200 Product Series

Benefits and Features

Storage and Expiry

Recommendations for use

Transport (UN Classification)

S200 Product Series

Benefits and Features

Storage and Expiry

Recommendations for use

Transport (UN Classification)

Surface Bulk Emulsions - SC200 Eco Series (Sensitised using Anfo)

S200 Product Series

Benefits and Features

Storage and Expiry

Recommendations for use

Transport (UN Classification)

Hot Bore Hole

S200 Product Series

Benefits and Features

Storage and Expiry