Operation No Description 1 IF NECESSARY CLEAN TRUCK 2 IF NECESSARY REPLACE WINDSCREEN WIPERS 3 IF NECESSARY CLEAN RADIATOR 4 IF NECESSARY CLEAN ENGINE

OIL FILTER 5 IF NECESSARY CHECK ENGINE AND TRANSMISSION MOUNTINGS 6 IF NECESSARY CLEAN AIR FILTER OUTER 7 IF NECESSARY CHECK CABIN AIR FILTER 8 IF NECESSARY CHANGE FUEL FILTERS 9 IF NECESSARY TIGHTEN ALL BOLTED JOINTS TO TORQUE SPEC (wheel 10 IF NECESSARY CLEAN FUEL TANK 11 CHECK TYRES; WHEELS 12 CHECK ALL LIGHTS; BULBS; INDICATORS; HORN 13 CHECK FUNCTIONS OF HYDRAULIC (LEAKS?) AND ELECTRICAL SYSTEMS 14 CHECK OIL LEVEL IN DRIVE AXLE AND CLEAN BREATHER VALVE 15 CHECK HYDRAULIC OIL LEVEL; TOP AS REQUIRED 16 CHECK ENGINE OIL & COOLANT LEVEL; TOP AS REQUIRED 17 GREASE ALL NIPPLES; IF EQUIPPED WITH AUTO LUBE CHECK SYSTEM 18 SPREADER GREASE POINTS: WEAR PADS FOR MAIN AND EXTENDING BEA 19 TILT CYLINDER GREASE POINTS (8) 20 STEER AXLE GREASE POINTS: PARALLEL TIE-RODS (4 POINTS); SPIN 21 FRONT & REAR SECTION BOOM: APPLY SPECIAL GREASE TO WHOLE LEN 22 BOOM SUSPENSION: UNLOAD BOOM USING CONTAINER; GREASE (6 POIN 23 DRIVE SHAFT GREASE POINTS (2) 24 LUBRICATE DOOR HINGES 25 SLEW GEARBOX: CHECK OIL; FILL AS REQUIRED (DRIVE AXLE OIL) 26 SLEW BRAKE: CHECK OIL; FILL AS REQUIRED (HYDRAULIC) 27 CHECK CONDITION OF BATTERY AND ELECTROLYTE LEVEL 28 CHECK TENSION AND CONDITION OF V BELTS 29 CHECK BOOM WEAR PADS (REFER TO MANUAL FOR TOLERANCES) 30 CHANGE ENGINE OIL 31 CHANGE TURBO FILTER 32 CHANGE TRANSMISSION FILTER(S) 33 CHANGE AIR FILTER OUTER 34 CHECK INTAKE SYSTEM FOR LEAKS 35 CHANGE HYDRAULIC RETURN FILTERS 36 CHECK COOLING SYSTEM 37 CHECK EXHAUST SYSTEM 38 CHANGE TRANSMISSION BREATHER 39 CHECK STEER AXLE BEARINGS; ADJUST IF NECESSARY (SEE MANUAL) 40 CHANGE AIR FILTER SAFETY ELEMENT 41 CHANGE CABIN AIR FILTER 42 CHANGE HYDRAULIC TANK BREATHER 43 CHANGE GEARBOX OIL 44 CHECK WELD CONSTRUCTIONS 45 CHANGE DRIVE HUB OIL 46 CHANGE DRIVE AXLE OIL

47 48 49 50

CHECK ENGINE VALVE CLEARANCE (IN: 0.45 MM; OUT: 0.80 MM) CALIBRATE TRANSMISSION CHANGE HYDRAULIC OIL CHANGE COOLANT

Remark IF NECESSARY CLEAN TRUCK IF NECESSARY REPLACE WINDSCREEN WIPERS IF NECESSARY CLEAN RADIATOR IF NECESSARY CLEAN ENGINE OIL FILTER IF NECESSARY CHECK ENGINE AND TRANSMISSION MOUNTINGS IF NECESSARY CLEAN AIR FILTER OUTER IF NECESSARY CHECK CABIN AIR FILTER IF NECESSARY CHANGE FUEL FILTERS IF NECESSARY TIGHTEN ALL BOLTED JOINTS TO TORQUE SPEC (wheel nuts; prop shaft; engine mounting; gearbox; drive IF NECESSARY CLEAN FUEL TANK CHECK TYRES; WHEELS CHECK ALL LIGHTS; BULBS; INDICATORS; HORN CHECK FUNCTIONS OF HYDRAULIC (LEAKS?) AND ELECTRICAL SYSTEMS CHECK OIL LEVEL IN DRIVE AXLE AND CLEAN BREATHER VALVE CHECK HYDRAULIC OIL LEVEL; TOP AS REQUIRED CHECK ENGINE OIL & COOLANT LEVEL; TOP AS REQUIRED GREASE ALL NIPPLES; IF EQUIPPED WITH AUTO LUBE CHECK SYSTEM AND ENSURE CORRECT OPERATION SPREADER GREASE POINTS: WEAR PADS FOR MAIN AND EXTENDING BEAMS (24 POINTS); END BEAMS AND TWIST TILT CYLINDER GREASE POINTS (8) STEER AXLE GREASE POINTS: PARALLEL TIE-RODS (4 POINTS); SPINDLE NUTS (2); HUB BEARINGS (3) FRONT & REAR SECTION BOOM: APPLY SPECIAL GREASE TO WHOLE LENGTH OF THE PADS BOOM SUSPENSION: UNLOAD BOOM USING CONTAINER; GREASE (6 POINTS) DRIVE SHAFT GREASE POINTS (2) LUBRICATE DOOR HINGES SLEW GEARBOX: CHECK OIL; FILL AS REQUIRED (DRIVE AXLE OIL) SLEW BRAKE: CHECK OIL; FILL AS REQUIRED (HYDRAULIC) CHECK CONDITION OF BATTERY AND ELECTROLYTE LEVEL CHECK TENSION AND CONDITION OF V BELTS CHECK BOOM WEAR PADS (REFER TO MANUAL FOR TOLERANCES) CHANGE ENGINE OIL CHANGE TURBO FILTER CHANGE TRANSMISSION FILTER(S) CHANGE AIR FILTER OUTER CHECK INTAKE SYSTEM FOR LEAKS CHANGE HYDRAULIC RETURN FILTERS CHECK COOLING SYSTEM CHECK EXHAUST SYSTEM CHANGE TRANSMISSION BREATHER CHECK STEER AXLE BEARINGS; ADJUST IF NECESSARY (SEE MANUAL) CHANGE AIR FILTER SAFETY ELEMENT CHANGE CABIN AIR FILTER CHANGE HYDRAULIC TANK BREATHER CHANGE GEARBOX OIL CHECK WELD CONSTRUCTIONS CHANGE DRIVE HUB OIL CHANGE DRIVE AXLE OIL

CHECK ENGINE VALVE CLEARANCE (IN: 0.45 MM; OUT: 0.80 MM) CALIBRATE TRANSMISSION CHANGE HYDRAULIC OIL CHANGE COOLANT

Maint. Org. Craft ID Site APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH APP 11-TECH

Craft Description Planned Men Date From Date To Allocated Hours Org. Maint. Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS

APP APP APP APP

11-TECH 11-TECH 11-TECH 11-TECH

Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS Gen Purpose Technician 1 15/02/2013 22/02/2013 12:39:02 PM 12:39:02 PM WS

MACHINE INSPECTION REPORT

Make: Type: Model: Serial No.: YOM Fleet No.: Date: Running Hour Konecranes ReachStacker DRF 450-60S5 2006 RS41
Container Moves

Code
RS41.01 RS41.01.01 RS41.01.02 RS41.01.03 RS41.01.04 RS41.01.05 RS41.01.06 RS41.01.07 RS41.01.08 RS41.01.09 RS41.01.10 RS41.01.11 RS41.01.12 RS41.01.13 RS41.01.14 RS41.02 RS41.02.01 RS41.02.02 RS41.03 RS41.03.01 RS41.03.02 RS41.03.03 RS41.03.04 RS41.03.05 RS41.04 RS41.04.01 RS41.04.02 RS41.04.03 RS41.04.04 RS41.04.05 RS41.04.06 RS41.04.07 RS41.04.08 RS41.04.09 RS41.04.10 RS41.04.11 RS41.05 RS41.05.01 RS41.06 RS41.06.01 RS41.06.02 RS41.06.03 RS41.06.04 RS41.06.05 RS41.06.06 RS41.06.07 RS41.06.08 RS41.06.09 RS41.06.10 RS41.06.11 RS41.06.12 RS41.06.13 RS41.06.14 Cabins-

Checklist:
Cabins-Cab Accessories/ Cabin light Cabins-Communication System (Horn) Cabins-Communication System (Radio) Cabins-Control Console Cabins-Indicators & Displays Cabins-Operator Cabin Cabins-Operator's Chair Cabins-Windshield wiper Cabins-Roof wiper Cabins-Rear Wiper Cabins-Roof Glass Shield Cabins-Rear Glass Shield Cabins-Safety Belt Cabins-Others Control SystemControl System-Control Panel Control System-Eletrical drive StructureStructure-Counter weight Structure-Frame / Chassis Structure-Paint Structure-Stairs & Platforms Structure-Suspension Power systemPower system-Battery Power system-Cooling System Power system-Exhaust system Power system-Filters Power system-Fuel tank and Systems Power system-Gearbox Power system-Light system Power system-Main engine Power system-Motor Power system-Start Motor Power system-Transmission Main hoistMain hoist-Chains Prime Mover [ENGINE] ENGINE - ENGINE ENGINE - EXHAUST SYSTEM ENGINE - STARTER MOTOR ENGINE - FUEL SYSTEM ENGINE - COOLING SYSTEM ENGINE - LUBRICATING SYSTEM ENGINE - AIR SYSTEM ENGINE - TURBO-CHARGER COOLING SYSTEM - HOSE COOLING SYSTEM - RADIATOR COOLING SYSTEM - INTERCOOLER COOLING SYSTEM - COOLANT PUMP COOLING SYSTEM - THERMOSTAT ENGINE - OTHER

CHECKED

URGENT

Y/N

Comment

RS41.07 RS41.07.01 RS41.07.02 RS41.07.03 RS41.07.04 RS41.07.05 RS41.07.06 RS41.07.07 RS41.07.08 RS41.07.09 RS41.07.10 RS41.07.11 RS41.07.12 RS41.07.13 RS41.07.14 RS41.07.15

Power Train Power Train - Prime Mover [ENGINE] Power Train-Axles Power Train-Brake Power Train - Differential Power Train - Hydraulic Steering System Power Train - Transmission Power Train - Tyres and Rims Power Train - Wheels Wheel Hub Assembly Power Train - Drive Shaft Power Train - Universal Joint Power Train - Steering Link Assembly Power Train - Accelerator Pedal Power Train - Spindle Power Train - Other

Code
RS41.08 RS41.08.01 RS41.08.02 RS41.08.03 RS41.08.04 RS41.08.05 RS41.08.06 RS41.08.07 RS41.08.08 RS41.08.09 RS41.08.10 RS41.08.11 RS41.09.01 RS41.09.01 RS41.09.02 RS41.09.03 RS41.09.04 RS41.09.05 RS41.09.06 RS41.09.07 RS41.09.08 RS41.09.09 RS41.09.10 RS41.10 RS41.10.01 RS41.10.02 RS41.10.03 RS41.10.04 RS41.10.05 RS41.10.06 RS41.10.07 RS41.10.08 RS41.10.09 RS41.10.10 RS41.10.11 RS41.10.12 RS41.10.13 RS41.17 RS41.17.01 RS41.99 RS41.99.01 RS41.99.02 RS41.99.03 RS41.99.04 RS41.99.05 Brake system-

Checklist:
Brake system-Brake disc Brake system-Brake fluids Brake system-Brake pads Brake system-Brake shoe Brake system-Manual brake Brake System - Brake Valve Assembly Brake System - Brake Pump Brake System - Brake Pedal Brake System - Brake Fluid Line Brake System - Brake Caliper Assembly Brake System - Other Spreader componentsSpreader components-Electrical Cabinets Spreader components-Hydraulic Cylinders Spreader components-Sliding pads Spreader components-Structure Spreader components-Twistlocks Spreader components-Twist lock housing Spreader components-Valves Spreader components - Control System Spreader components - ROTATION MOTOR Spreader components - Other HydraulicsHydraulics - Couplings/Fittings Hydraulics-Filters Hydraulics - Hoses/Pipes/Tubes Hydraulics-Hydraulic cylinder & Obitrol Hydraulics-Hydraulic cylinder Pins Hydraulics-Hydraulic motor/Pump Hydraulics-Pressure Regulator Hydraulics-Valves Hydraulics - Cooling System Hydraulics - Tank & Gauge Hydraulics - Accumulators Hydraulics - Control System Hydraulics - Other Climate control systemClimate control system-Operator Cabin Other-Safety Other-Fire Extinquisher Other-Revolving Light Other-Reverse Light Other - Revers Alarm Other-Signs
Recommendations/Observations:

CHECKED

URGENT

Y/N

Comment

Inspector:

Signature:

Date: