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TRANSMITTAL FROM : Joseph Thomas

Emerson Process Management (I) PVT. LTD.


DELPHI 'B' WING, 601-603 CENTRAL AVENUE, HIRANANDANI BUSINESS PARK, POWAI, MUMBAI - 400 076 TEL: (022)66620566 FAX: (022)66620500 REF. NO. PROJECT END USER PROJECT REF : AS-DPL-049-T-049 : ABHIJEET INFRA LTD., MADC NAGPUR : ABHIJEET INFRA LTD., NAGPUR : RSS 75051090049 ITEM CUSTOMER PO : STEAM AND WATER ANALYSIS SYSTEM : AINL/SWAS/B/09/0365, DTD. 27.01.2010 DATE SEND 11-Jul-2010

TO : D F POWER SYSTEMS PVT. LTD.

ATTN :

PLEASE ATTEND (URGENT) FOR YOUR INFORMATION FOR YOUR COMMENTS FOR YOUR APPROVAL RESUBMIT FOR YOUR APPROVAL
S/No. EPM DRG/DOC NO. SHT REV

AS BUILT PLEASE CHECK AND RETURN PLEASE ACKNOWLEDGE RECEIPT AT YOUR REQUEST FOR YOUR RETENTION
DESCRIPTION / TITLE PH & CONDUCTIVITY SYSTEM

1 2 3 4 5 6

AS-DPL-10-049-001 AS-DPL-10-049-002 AS-DPL-10-049-003 AS-DPL-10-049-004 AS-DPL-10-049-005 AS-DPL-10-049-006

12 06 02 02 26

A A A A A

FLOW SCHEMATIC & OVERVIEW DRAWING G. A. DRAWINGS, SELF STANDING RACK G. A. DRAWINGS, ANALYSER PANEL G. A. DRAWINGS, COOLING WATER SKID ELECTRICAL WIRING DIAGRAM BILL OF MATERIAL ANNEXTURE #1 - BOILER / UNIT 1 & 2 ANNEXTURE #2 - BOILER / UNIT 3 & 4 MEASUREMENT RANGES QUALITY ASSURANCE PLAN

04 04 7 8 AS-DPL-10-049-007 AS-DPL-10-049-009 01 01

A A A A

REMARKS

SIGNATURE

RECEIVED BY SIGNATURE DATE

Note: Please acknowledge, sign and return via fax to Emerson Process Management (I) PVT. LTD.

* PLEASE NOTE in the event we do not receive any comments by the due date, we regard subject drawings as approved and shall proceed with manufacture and continue with engineering accordingly.

BILL OF MATERIAL ANNEXTURE #1 - BOILER / UNIT 1 & 2

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CUSTOMER END USER PROJECT DOC NO. : D F POWER SYSTEMS PVT. LTD. : ABHIJEET INFRA LTD., NAGPUR : ABHIJEET INFRA LTD., MADC NAGPUR : AS-DPL-10-049-006, ANNEXTURE #1

A RE V.

A S BUILT DESCRIPTION

A MIT PRE PARE D

J.T. CHECKED

J.T. APPROV E D

11-Jul-10 DATE

SR No.

TAG NO.

DESCRIPTION
STEAM AND WATER ANALYSIS SYSTEM AS PER DRG. No. AS-DPL-10-049-001, SHEET 1 TO 5 OF 12

MAKE

QTY/SET

1
1 CT/PHT

1 Set
EMERSON 4 Nos.

CONDUCTIVITY & PH TRANSMITTER MODEL POWER SUPPLY DISPLAY OUTPUT ENCLOSURE MOUNTING SERVICE FEED WATER AT ECO. INLET FEED WATER AT ECO. INLET BOILER BLODOWN WATER BOILER BLODOWN WATER

: 1056-03-20-32-AN : 240VAC, 50 Hz : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL : 4-20 mA DC, ISOLATED : NEMA 4X (IP 65) : PANEL RANGE : 0-20s/cm CONDUCTIVITY : 0-14 pH : 0-200s/cm CONDUCTIVITY : 0-14 pH EMERSON 2 Nos.

CT/CT

CONDUCTIVITY & CONDUCTIVITY TRANSMITTER MODEL : 1056-03-20-30-AN POWER SUPPLY : 240VAC, 50 Hz DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL OUTPUT : 4-20 mA DC, ISOLATED ENCLOSURE : NEMA 4X (IP 65) MOUNTING : PANEL SERVICE RANGE SAT. STEAM AT STEAM DRUM OUTLET : 0-20s/cm CONDUCTIVITY MAIN STEAM : 0-20s/cm CONDUCTIVITY CONDUCTIVITY & DO TRANSMITTER MODEL POWER SUPPLY DISPLAY OUTPUT ENCLOSURE MOUNTING SERVICE CON. WATER AT CEP DISCHARGE BOILER FEED PUMP DISCHARGE CATION CONDUCTIVITY SENSOR MODEL CELL CONSTANT ACCESSORIES SERVICE FEED WATER AT ECO. INLET (UNIT #1) FEED WATER AT ECO. INLET (UNIT #2) SAT. STEAM AT STEAM DRUM OUTLET MAIN STEAM CON. WATER AT CEP DIS. (UNIT#1) CON. WATER AT CEP DIS. (UNIT#2) BOILER BLODOWN WATER (UNIT #1) BOILER BLODOWN WATER (UNIT #2) PH SENSOR MODEL TYPE ACCESSORIES DISSOLVED OXYGEN SENSOR MODEL TYPE ACCESSORIES SILICA ANALYSER MODEL NO. OF STREAM DISPLAY RANGE OUTPUT POWER SUPPLY MOUNTING SERVICE FEED WATER AT ECO. INLET (UNIT#1) FEED WATER AT ECO. INLET (UNIT#2) MAIN STEAM (UNIT #1) MAIN STEAM (UNIT #2) SILICA ANALYSER MODEL NO. OF STREAM DISPLAY RANGE OUTPUT POWER SUPPLY MOUNTING SERVICE BOILER BLODOWN WATER (UNIT #1) BOILER BLODOWN WATER (UNIT #2) : 1056-03-20-35-AN : 240VAC, 50 Hz : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL : 4-20 mA DC, ISOLATED : NEMA 4X (IP 65) : PANEL RANGE : 0-20s/cm CONDUCTIVITY : 0-0.02 PPM DO

CT/DOT

EMERSON

2 Nos.

CE

EMERSON : 400-11 : 0.01/cm : 20 FEET SENSOR CABLE RANGE : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-200s/cm CONDUCTIVITY : 0-200s/cm CONDUCTIVITY EMERSON : 399-10 : FLOW THROUGH : 20 FEET SENSOR CABLE EMERSON : 499ATrDO-54-70 : FLOW THROUGH : 20 FEET SENSOR CABLE HACH : SERIES 5000 : 4 Nos. [THROUGH STREAM SELECTOR] : DIGITAL : PLEASE REFER DOC. No. AS-DPL-10-049-007 : 4-20mA DC : 230V , 50Hz. : PANEL/WALL RANGE : 0-0.05 PPM : 0-0.05 PPM : 0-0.05 PPM : 0-0.05 PPM HACH : SERIES 5000 : 2 Nos. [THROUGH STREAM SELECTOR] : DIGITAL : PLEASE REFER DOC. No. AS-DPL-10-049-007 : 4-20mA DC : 230V , 50Hz. : PANEL/WALL RANGE : 0-2 PPM : 0-2 PPM

10 Nos.

PHE

4 Nos.

DOE

2 Nos.

SILICA # 1

1 No.

SILICA # 2

1 No.

PAGE 1 OF 4

BILL OF MATERIAL ANNEXTURE #1 - BOILER / UNIT 1 & 2

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CUSTOMER END USER PROJECT DOC NO. : D F POWER SYSTEMS PVT. LTD. : ABHIJEET INFRA LTD., NAGPUR : ABHIJEET INFRA LTD., MADC NAGPUR : AS-DPL-10-049-006, ANNEXTURE #1

A RE V.

A S BUILT DESCRIPTION

A MIT PRE PARE D

J.T. CHECKED

J.T. APPROV E D

11-Jul-10 DATE

SR No.
9

TAG NO.
SAMPLING SYSTEM :
PSC1 SAMPLE COOLER TYPE MOUNTING MODEL SHELL MATERIAL COIL TUBE SIZE COIL MATERIAL SAMPLE INLET/OUTLET COOLING WATER INLET COOLING WATER OUTLET ISOLATION VALVE, TWO WAY TYPE BODY MATERIAL TRIM MATERIAL INLET/OUTLET PRESSURE RATING TEMPERATURE RATING SERVICE ISOLATION VALVE, TWO WAY TYPE BODY MATERIAL TRIM MATERIAL INLET/OUTLET PRESSURE RATING TEMPERATURE RATING SERVICE GOLBE VALVE INLET/OUTLET PRESSURE TEMPERATURE BODY TRIM MATERIAL SERVICE THREE WAY VALVE TYPE BODY TRIM MATERIAL END CONNECTION SERVICE SIGHT FLOW INDICATOR BODY END CONNECTION

DESCRIPTION

MAKE
SENTRY, USA

QTY/SET
8 Nos.

: COIL IN SHELL, COUNTER FLOW : SURFACE : TLF-4225 : SS 304 : 1/4" OD : SS 316, SEAMLESS : 1/4" OD TUBE : 3/4" NPT(F) : 1/2" NPT(F) BALDOTA : GLOBE, NEEDLE : SS 316 : SS 316 : 1/4" NPT(F) : 3000 PSI : 600 C : WATER BALDOTA : GLOBE : SS 316 : SS 316 : 1/4" NPT(F) : 3000 PSI : 200 C : WATER BALDOTA : 1/2" NPT (F) : 15 Kg/cm2 : 70 C : SS-316 : SS 316 : WATER BALDOTA : BALL VALVE : SS-316 : SS 316 : 3/4" NPT(F) x 1/4" NPT(F) x 3/4" NPT(F) : WATER BALDOTA : SS-316 : 1/2" NPT (F) SENTRY, USA 8 Nos. 10 Nos. 10 Nos. 10 Nos. 8 Nos. 16 Nos.

10

IV51

11

IV31

12

GVC2

13

BV34N

14

SFI2

15

VREL

VARIABLE PRESSURE REDUCING ELEMENT MATERIAL : SS 316 RATING : 5000 PSIG @300 F SAMPLE INLET/OUTLET : 1/4" OD NEEDLE VALVE TYPE BODY INLET/OUTLET RATING : BAR STOCK : SS-316 : 1/4" NPT (F) : 25 KG/CM2, 200 C

16

NV11

BALDOTA

6 Nos.

17

TSV1-R

THERMAL SHUT-OFF VALVE WITH MICRO SWITCH PRESSURE RATING : 4400 PSI (303 BAR) TEMPERATURE RATING : 250 Deg.F (121Deg.C) WETTED MATERIALS : 316 SS, VITON, NYLATRON SET POINT : 49 Deg. C CONNECTIONS : 1/4" TUBE STUDS SHUT OFF TIME : LESS THAN FIVE SECONDS AFTER TEMPERATURE REACHES SETPOINT. PRESSURE GAUGE DIAL SIZE RANGE MOUNTING ENTRY ELEMENT END CONNECTION NEEDLE VALVE WITH DRAIN TYPE BODY TRIM MATERIAL INLET/OUTLET/DRAIN RATING SERVICE TEMPERATURE GAUGE TYPE RANGE ENTRY DIAL SIZE BODY STEM DIAMETER STEM LENGTH THERMOWELL : 100mm, WHITE COLOUR : 0-6 kg/cm : DIRECT : BOTTOM : SS 316 : 1/4" NPT(M)

SENTRY, USA

10 Nos.

18

PGG2

GIC

18 Nos.

19

NVD1

BALDOTA : BAR STOCK : SS 316 : SS 316 : 1/4" NPT (F) : 3000 PSI, 200 C : WATER GIC : BIMETAL TYPE : 0-100 C : BACK : 100 MM : SS : 8mm : 100 mm : SS 316

18 Nos.

20

TG10

18 Nos.

PAGE 2 OF 4

BILL OF MATERIAL ANNEXTURE #1 - BOILER / UNIT 1 & 2

Emerson Process Management (India) Pvt. Ltd.


CUSTOMER END USER PROJECT DOC NO. : D F POWER SYSTEMS PVT. LTD. : ABHIJEET INFRA LTD., NAGPUR : ABHIJEET INFRA LTD., MADC NAGPUR : AS-DPL-10-049-006, ANNEXTURE #1

A RE V.

A S BUILT DESCRIPTION

A MIT PRE PARE D

J.T. CHECKED

J.T. APPROV E D

11-Jul-10 DATE

SR No.
21 22 ----

TAG NO.
GAUGE CHAMBER FIW11

DESCRIPTION
: MOC SS316 FLOW INDICATOR WITHOUT NEEDLE VALVE RANGE : 6.5 - 65 LPH FLOAT : SS 316 TUBE : BOROSILICATE GLASS INLET/OUTLET : 1/4" NPT(M) SCALE LENGTH : 65mm PRESSURE : 14 Kg/cm2 TEMPERATURE : 94 C SERVICE : WATER FLOW INDICATOR TYPE RANGE FLOAT TUBE INLET/OUTLET PRESSURE TEMPERATURE SCALE LENGTH FLOW INDICATOR TYPE RANGE FLOAT TUBE INLET/OUTLET PRESSURE TEMPERATURE SCALE LENGTH SERVICE : ROTAMETER : 1.26-12.6 LPH : SS 316 : BOROSILICATE GLASS : 1/4" NPT(M) : 200 PSIG : 200 F : 65mm EUREKA : ROTAMETER : 2.75-27.5 LPH : SS 316 : BOROSILICATED GLASS : 1/4" NPT(M) : 100 PSIG : 120 C : 100mm : WATER EUREKA

MAKE
SIMPLE INDUSTRIES

QTY/SET
12 Nos. 12 Nos.

23

FIW3

EUREKA

14 Nos.

24

FIW4

8 Nos.

25

PRB/RV

BACK PRESSURE REGULATOR / RELIEF VALVE REGULATED PRESSURE : 20 PSIG INLET/OUTLET CONN. : 1/4" NPT(F) MATERIAL : SS 316 DIAPHRAGM : VITON AMBIENT TEMPERATURE : -40 F TO 165 F SS "TEE" FOR CONDUCTIVITY SENSOR SS "TEE" FOR PH SENSOR BUFFER TABLET : FOR MODEL 399 PH SENSOR

SENTRY, USA

12 Nos.

26 27 28 29 30 31 32 33 34

------------------------------SST2

JVD JVD NIRAV ELECTRICALS JVD MITHSAGAR MITHSAGAR MITHSAGAR MITHSAGAR SAMYAK

10 Nos. 4 Nos. 1 Set. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No.

COMMON WASTE TROUGH : MOC SS 304 AS PER DRAWING No. AS-DPL-10-049-003, SHEET 1 OF 2 SELF STANDING RACK WITH CANOPY (RACK # 1, UNIT-1) AS PER DRAWING No. AS-DPL-10-049-002, SHEET 1 OF 6 SELF STANDING RACK WITH CANOPY (RACK # 2, UNIT-1 & 2) AS PER DRAWING No. AS-DPL-10-049-002, SHEET 2 OF 6 SELF STANDING RACK WITH CANOPY (RACK # 3, UNIT-2) AS PER DRAWING No. AS-DPL-10-049-002, SHEET 3 OF 6 ANALYSER PANEL (COMMON FOR UNIT-1 & 2) AS PER DRAWING No. AS-DPL-10-049-003, SHEET 1 OF 2 STREAM SELECTOR MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER N0. OF STREAM : FOUR POWER SUPPLY : 230V AC, 50Hz. INPUT : 4-20 mA DC 1 No. OUTPUT : 4-20 mA DC 4 Nos. STREAM SELECTOR MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER N0. OF STREAM : TWO POWER SUPPLY : 230V AC, 50Hz. INPUT : 4-20 mA DC 1 No. OUTPUT : 4-20 mA DC 2 Nos. SOLENOID VALVE TYPE MATERIAL INLET/OUTLET POWER SUPPLY ENCLOSURE PRESSURE REGULATOR WITH FILTER PORE SIZE FILTER MATERIAL INLET PRESSURE OUTLET PRESSURE END CONNECTIONS SERVICE STRAINER TYPE BODY CONNECTION MESH SIZE SERVICE : 3 WAY : SS-316 : 1/4" NPT(F) : 230VAC, 50 Hz. : WP TO IP-65

35

SST1

SAMYAK

1 No.

36

SV05

ROTEX

6 Nos.

37

PRF1

SHAVO NORGREN :5 : SINTERED BRONZE : 7 Kg/cm2 (MAX.) : 0-6 Kg/cm2 : 1/4" NPT(F) : AIR JAY-EESH : Y TYPE : SS 316 : 1/4" NPT (F) : 40 : WATER

2 Nos.

38

STR10

4 Nos.

PAGE 3 OF 4

BILL OF MATERIAL ANNEXTURE #1 - BOILER / UNIT 1 & 2

Emerson Process Management (India) Pvt. Ltd.


CUSTOMER END USER PROJECT DOC NO. : D F POWER SYSTEMS PVT. LTD. : ABHIJEET INFRA LTD., NAGPUR : ABHIJEET INFRA LTD., MADC NAGPUR : AS-DPL-10-049-006, ANNEXTURE #1

A RE V.

A S BUILT DESCRIPTION

A MIT PRE PARE D

J.T. CHECKED

J.T. APPROV E D

11-Jul-10 DATE

SR No.
39

TAG NO.
FSWN FLOW SWITCH RANGE MAX. RECOMMENDED FLOW RATE PROCESS CONNECTION ENCLOSURE PRESSURE RATING ( MAX. ) TEMP. RATING ( MAX ) SERVICE ISOLATION VALVE TYPE INLET/OUTLET PRESSURE TEMPERATURE BODY MATERIAL BALL, STEM & GLAND SEAT MATERIAL TRIM MATERIAL

DESCRIPTION
SWITZER : 36 TO 90 LPM : 250 LPM (WATER) : 1" BSP (M) TOP CONNECTION : IP 66 : 30 BAR : 170 DEG. C : WATER JVD : GLOBE : 2" FLANGE : 10 Kg/cm2 : 70 C : MS : SS304 : TEFLON : SS

MAKE

QTY/SET
3 Nos.

40

IV2

3 Nos.

41

JB

JUNCTION BOX FOR SELF STANDING RACK (TSV CONTACT) FOR COOLING WATER ISOLATION SKID FITTINGS TUBES HEADER COOLING WATER INLET HEADER COOLING WATER OUTLET HEADER BLOWDOWN HEADER DRAIN HEADER [RACK] FLANGE COOLING WATER INLET HEADER COOLING WATER OUTLET HEADER BLOWDOWN HEADER DRAIN HEADER [RACK] : MOC SS-316 : MOC SS-316 : 2" NB, SCH 40, CS : 2" NB, SCH 40, CS : 2" NB, SCH 80, CS : 2" NB, SCH 40, CS : 2" 150# RF AS PER ANSI B16.5, CS : 2" 150# RF AS PER ANSI B16.5, CS : 2" 300# RF AS PER ANSI B16.5, CS : 2" 150# RF AS PER ANSI B16.5, CS

MITHSAGAR

4 Nos.

42

-------

PRIME NEW EAGLE PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG.

1 Lot 1 Lot 3 3 3 3 3 3 3 3 No. No. No. No. No. No. No. No.

43

----

44

----

COOLING WATER ISOLATION SKID AS PER DRAWING No. AS-DPL-10-049-001, SHEET 6 OF 12


45 46 ---WP WATER TANK WTH FLOAT VALVE & DRAIN VALVE WATER PUMP POWER SUPPLY CAPACITY TYPE PLATE HEAT EXCHANGER LEVEL SWITCH TYPE MATERIAL SWITCH ENCLOSURE CABLE ENTRY BALL VALVE TYPE INLET/OUTLET PRESSURE TEMPERATURE BODY MATERIAL BALL, STEM & GLAND SEAT MATERIAL TRIM MATERIAL PSC2 SAMPLE COOLER (MODEL : FLF6225) TYPE MOUNTING SHELL MATERIAL COIL TUBE SIZE COIL MATERIAL SAMPLE INLET/OUTLET COOLING WATER INLET COOLING WATER OUTLET 51 IM1 INSTRUCTION MANUAL : FLOAT / DISPLACER : SS 304 : SPDT,5A 250VAC : CASE ALUMINUM, EPOXY POWDER COATED : 1/2" ET JVD : GLOBE : 2" FLANGE : 10 Kg/cm2 : 70 C : MS : SS304 : TEFLON : SS SENTRY, USA : COIL IN SHELL, COUNTER FLOW : SURFACE : SS 304 : 3/8" OD : SS 316, SEAMLESS : 1/4" OD TUBE : 3/4" NPT(F) : 3/4" NPT(F) : HARD COPY EMERSON 1 No. 2 Nos. 4 Nos. : 230VAC, 1Ph,50Hz : 13500 LPH : SINGLE STAGE, CENTRIFUGAL MONOBLOC ALFA LAVAL GIC 1 No. 1 No. PARAM ENGG. KIRLOSKAR 1 No. 2 Nos.

47 48

PHE LS

49

IV2

50

PAGE 4 OF 4

BILL OF MATERIAL ANNEXTURE #2 - BOILER / UNIT 3 & 4

Emerson Process Management (India) Pvt. Ltd.


CUSTOMER END USER PROJECT DOC NO. : D F POWER SYSTEMS PVT. LTD. : ABHIJEET INFRA LTD., NAGPUR : ABHIJEET INFRA LTD., MADC NAGPUR : AS-DPL-10-049-006, ANNEXTURE #2

A REV.

AS BUILT DE SCRIPTION

A MIT PRE PARED

J.T. CHECKE D

J.T. APPROVED

11-Jul-10 DATE

SR No.

TAG NO.

DESCRIPTION
STEAM AND WATER ANALYSIS SYSTEM AS PER DRG. No. AS-DPL-10-049-001, SHEET 7 TO 11 OF 12

MAKE

QTY/SET

1
1 CT/PHT

1 Set
EMERSON 4 Nos.

CONDUCTIVITY & PH TRANSMITTER MODEL POWER SUPPLY DISPLAY OUTPUT ENCLOSURE MOUNTING SERVICE FEED WATER AT ECO. INLET FEED WATER AT ECO. INLET BOILER BLODOWN WATER BOILER BLODOWN WATER

: 1056-03-20-32-AN : 240VAC, 50 Hz : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL : 4-20 mA DC, ISOLATED : NEMA 4X (IP 65) : PANEL RANGE : 0-20s/cm CONDUCTIVITY : 0-14 pH : 0-200s/cm CONDUCTIVITY : 0-14 pH EMERSON 2 Nos.

CT/CT

CONDUCTIVITY & CONDUCTIVITY TRANSMITTER MODEL : 1056-03-20-30-AN POWER SUPPLY : 240VAC, 50 Hz DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL OUTPUT : 4-20 mA DC, ISOLATED ENCLOSURE : NEMA 4X (IP 65) MOUNTING : PANEL SERVICE RANGE SAT. STEAM AT STEAM DRUM OUTLET : 0-20s/cm CONDUCTIVITY MAIN STEAM : 0-20s/cm CONDUCTIVITY CONDUCTIVITY & DO TRANSMITTER MODEL POWER SUPPLY DISPLAY OUTPUT ENCLOSURE MOUNTING SERVICE CON. WATER AT CEP DISCHARGE BOILER FEED PUMP DISCHARGE CATION CONDUCTIVITY SENSOR MODEL CELL CONSTANT ACCESSORIES SERVICE FEED WATER AT ECO. INLET (UNIT #3) FEED WATER AT ECO. INLET (UNIT #4) SAT. STEAM AT STEAM DRUM OUTLET MAIN STEAM CON. WATER AT CEP DIS. (UNIT#3) CON. WATER AT CEP DIS. (UNIT#4) BOILER BLODOWN WATER (UNIT #3) BOILER BLODOWN WATER (UNIT #4) PH SENSOR MODEL TYPE ACCESSORIES DISSOLVED OXYGEN SENSOR MODEL TYPE ACCESSORIES SILICA ANALYSER MODEL NO. OF STREAM DISPLAY RANGE OUTPUT POWER SUPPLY MOUNTING SERVICE FEED WATER AT ECO. INLET (UNIT#3) FEED WATER AT ECO. INLET (UNIT#4) MAIN STEAM (UNIT #3) MAIN STEAM (UNIT #4) SILICA ANALYSER MODEL NO. OF STREAM DISPLAY RANGE OUTPUT POWER SUPPLY MOUNTING SERVICE BOILER BLODOWN WATER (UNIT #3) BOILER BLODOWN WATER (UNIT #4) : 1056-03-20-35-AN : 240VAC, 50 Hz : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL : 4-20 mA DC, ISOLATED : NEMA 4X (IP 65) : PANEL RANGE : 0-20s/cm CONDUCTIVITY : 0-0.02 PPM DO

CT/DOT

EMERSON

2 Nos.

CE

EMERSON : 400-11 : 0.01/cm : 20 FEET SENSOR CABLE RANGE : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-20s/cm CONDUCTIVITY : 0-200s/cm CONDUCTIVITY : 0-200s/cm CONDUCTIVITY EMERSON : 399-10 : FLOW THROUGH : 20 FEET SENSOR CABLE EMERSON : 499ATrDO-54-70 : FLOW THROUGH : 20 FEET SENSOR CABLE HACH : SERIES 5000 : 4 Nos. [THROUGH STREAM SELECTOR] : DIGITAL : PLEASE REFER DOC. No. AS-DPL-10-049-007 : 4-20mA DC : 230V , 50Hz. : PANEL/WALL RANGE : 0-0.05 PPM : 0-0.05 PPM : 0-0.05 PPM : 0-0.05 PPM HACH : SERIES 5000 : 2 Nos. [THROUGH STREAM SELECTOR] : DIGITAL : PLEASE REFER DOC. No. AS-DPL-10-049-007 : 4-20mA DC : 230V , 50Hz. : PANEL/WALL RANGE : 0-2 PPM : 0-2 PPM

10 Nos.

PHE

4 Nos.

DOE

2 Nos.

SILICA # 1

1 No.

SILICA # 2

1 No.

PAGE 1 OF 4

BILL OF MATERIAL ANNEXTURE #2 - BOILER / UNIT 3 & 4

Emerson Process Management (India) Pvt. Ltd.


CUSTOMER END USER PROJECT DOC NO. : D F POWER SYSTEMS PVT. LTD. : ABHIJEET INFRA LTD., NAGPUR : ABHIJEET INFRA LTD., MADC NAGPUR : AS-DPL-10-049-006, ANNEXTURE #2

A REV.

AS BUILT DE SCRIPTION

A MIT PRE PARED

J.T. CHECKE D

J.T. APPROVED

11-Jul-10 DATE

SR No.
9

TAG NO.
SAMPLING SYSTEM :
PSC1 SAMPLE COOLER TYPE MOUNTING MODEL SHELL MATERIAL COIL TUBE SIZE COIL MATERIAL SAMPLE INLET/OUTLET COOLING WATER INLET COOLING WATER OUTLET ISOLATION VALVE, TWO WAY TYPE BODY MATERIAL TRIM MATERIAL INLET/OUTLET PRESSURE RATING TEMPERATURE RATING SERVICE ISOLATION VALVE, TWO WAY TYPE BODY MATERIAL TRIM MATERIAL INLET/OUTLET PRESSURE RATING TEMPERATURE RATING SERVICE GOLBE VALVE INLET/OUTLET PRESSURE TEMPERATURE BODY TRIM MATERIAL SERVICE THREE WAY VALVE TYPE BODY TRIM MATERIAL END CONNECTION SERVICE SIGHT FLOW INDICATOR BODY END CONNECTION

DESCRIPTION

MAKE
SENTRY, USA

QTY/SET
10 Nos.

: COIL IN SHELL, COUNTER FLOW : SURFACE : TLF-4225 : SS 304 : 1/4" OD : SS 316, SEAMLESS : 1/4" OD TUBE : 3/4" NPT(F) : 1/2" NPT(F) BALDOTA : GLOBE, NEEDLE : SS 316 : SS 316 : 1/4" NPT(F) : 3000 PSI : 600 C : WATER BALDOTA : GLOBE : SS 316 : SS 316 : 1/4" NPT(F) : 3000 PSI : 200 C : WATER BALDOTA : 1/2" NPT (F) : 15 Kg/cm2 : 70 C : SS-316 : SS 316 : WATER BALDOTA : BALL VALVE : SS-316 : SS 316 : 3/4" NPT(F) x 1/4" NPT(F) x 3/4" NPT(F) : WATER BALDOTA : SS-316 : 1/2" NPT (F) SENTRY, USA 8 Nos. 10 Nos. 10 Nos. 10 Nos. 8 Nos. 16 Nos.

10

IV51

11

IV31

12

GVC2

13

BV34N

14

SFI2

15

VREL

VARIABLE PRESSURE REDUCING ELEMENT MATERIAL : SS 316 RATING : 5000 PSIG @300 F SAMPLE INLET/OUTLET : 1/4" OD NEEDLE VALVE TYPE BODY INLET/OUTLET RATING : BAR STOCK : SS-316 : 1/4" NPT (F) : 25 KG/CM2, 200 C

16

NV11

BALDOTA

6 Nos.

17

TSV1-R

THERMAL SHUT-OFF VALVE WITH MICRO SWITCH PRESSURE RATING : 4400 PSI (303 BAR) TEMPERATURE RATING : 250 Deg.F (121Deg.C) WETTED MATERIALS : 316 SS, VITON, NYLATRON SET POINT : 49 Deg. C CONNECTIONS : 1/4" TUBE STUDS SHUT OFF TIME : LESS THAN FIVE SECONDS AFTER TEMPERATURE REACHES SETPOINT. PRESSURE GAUGE DIAL SIZE RANGE MOUNTING ENTRY ELEMENT END CONNECTION NEEDLE VALVE WITH DRAIN TYPE BODY TRIM MATERIAL INLET/OUTLET/DRAIN RATING SERVICE TEMPERATURE GAUGE TYPE RANGE ENTRY DIAL SIZE BODY STEM DIAMETER STEM LENGTH THERMOWELL : 100mm, WHITE COLOUR : 0-6 kg/cm : DIRECT : BOTTOM : SS 316 : 1/4" NPT(M)

SENTRY, USA

10 Nos.

18

PGG2

GIC

18 Nos.

19

NVD1

BALDOTA : BAR STOCK : SS 316 : SS 316 : 1/4" NPT (F) : 3000 PSI, 200 C : WATER GIC : BIMETAL TYPE : 0-100 C : BACK : 100 MM : SS : 8mm : 100 mm : SS 316

18 Nos.

20

TG10

18 Nos.

PAGE 2 OF 4

BILL OF MATERIAL ANNEXTURE #2 - BOILER / UNIT 3 & 4

Emerson Process Management (India) Pvt. Ltd.


CUSTOMER END USER PROJECT DOC NO. : D F POWER SYSTEMS PVT. LTD. : ABHIJEET INFRA LTD., NAGPUR : ABHIJEET INFRA LTD., MADC NAGPUR : AS-DPL-10-049-006, ANNEXTURE #2

A REV.

AS BUILT DE SCRIPTION

A MIT PRE PARED

J.T. CHECKE D

J.T. APPROVED

11-Jul-10 DATE

SR No.
21 22 ----

TAG NO.
GAUGE CHAMBER FIW11

DESCRIPTION
: MOC SS316 FLOW INDICATOR WITHOUT NEEDLE VALVE RANGE : 6.5 - 65 LPH FLOAT : SS 316 TUBE : BOROSILICATE GLASS INLET/OUTLET : 1/4" NPT(M) SCALE LENGTH : 65mm PRESSURE : 14 Kg/cm2 TEMPERATURE : 94 C SERVICE : WATER FLOW INDICATOR TYPE RANGE FLOAT TUBE INLET/OUTLET PRESSURE TEMPERATURE SCALE LENGTH FLOW INDICATOR TYPE RANGE FLOAT TUBE INLET/OUTLET PRESSURE TEMPERATURE SCALE LENGTH SERVICE : ROTAMETER : 1.26-12.6 LPH : SS 316 : BOROSILICATE GLASS : 1/4" NPT(M) : 200 PSIG : 200 F : 65mm EUREKA : ROTAMETER : 2.75-27.5 LPH : SS 316 : BOROSILICATED GLASS : 1/4" NPT(M) : 100 PSIG : 120 C : 100mm : WATER EUREKA

MAKE
SIMPLE INDUSTRIES

QTY/SET
12 Nos. 12 Nos.

23

FIW3

EUREKA

14 Nos.

24

FIW4

8 Nos.

25

PRB/RV

BACK PRESSURE REGULATOR / RELIEF VALVE REGULATED PRESSURE : 20 PSIG INLET/OUTLET CONN. : 1/4" NPT(F) MATERIAL : SS 316 DIAPHRAGM : VITON AMBIENT TEMPERATURE : -40 F TO 165 F SS "TEE" FOR CONDUCTIVITY SENSOR SS "TEE" FOR PH SENSOR BUFFER TABLET : FOR MODEL 399 PH SENSOR

SENTRY, USA

12 Nos.

26 27 28 29 30 31 32 33 34

------------------------------SST2

JVD JVD NIRAV ELECTRICALS JVD MITHSAGAR MITHSAGAR MITHSAGAR MITHSAGAR SAMYAK

10 Nos. 4 Nos. 1 Set. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No.

COMMON WASTE TROUGH : MOC SS 304 AS PER DRAWING No. AS-DPL-10-049-003, SHEET 1 OF 2 SELF STANDING RACK WITH CANOPY (RACK # 4, UNIT-3) AS PER DRAWING No. AS-DPL-10-049-002, SHEET 4 OF 6 SELF STANDING RACK WITH CANOPY (RACK # 5, UNIT-3 & 4) AS PER DRAWING No. AS-DPL-10-049-002, SHEET 5 OF 6 SELF STANDING RACK WITH CANOPY (RACK # 6, UNIT-4) AS PER DRAWING No. AS-DPL-10-049-002, SHEET 6 OF 6 ANALYSER PANEL (COMMON FOR UNIT-3 & 4) AS PER DRAWING No. AS-DPL-10-049-003, SHEET 2 OF 2 STREAM SELECTOR MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER N0. OF STREAM : FOUR POWER SUPPLY : 230V AC, 50Hz. INPUT : 4-20 mA DC 1 No. OUTPUT : 4-20 mA DC 4 Nos. STREAM SELECTOR MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER N0. OF STREAM : TWO POWER SUPPLY : 230V AC, 50Hz. INPUT : 4-20 mA DC 1 No. OUTPUT : 4-20 mA DC 2 Nos. SOLENOID VALVE TYPE MATERIAL INLET/OUTLET POWER SUPPLY ENCLOSURE PRESSURE REGULATOR WITH FILTER PORE SIZE FILTER MATERIAL INLET PRESSURE OUTLET PRESSURE END CONNECTIONS SERVICE STRAINER TYPE BODY CONNECTION MESH SIZE SERVICE : 3 WAY : SS-316 : 1/4" NPT(F) : 230VAC, 50 Hz. : WP TO IP-65

35

SST1

SAMYAK

1 No.

36

SV05

ROTEX

6 Nos.

37

PRF1

SHAVO NORGREN :5 : SINTERED BRONZE : 7 Kg/cm2 (MAX.) : 0-6 Kg/cm2 : 1/4" NPT(F) : AIR JAY-EESH : Y TYPE : SS 316 : 1/4" NPT (F) : 40 : WATER

2 Nos.

38

STR10

4 Nos.

PAGE 3 OF 4

BILL OF MATERIAL ANNEXTURE #2 - BOILER / UNIT 3 & 4

Emerson Process Management (India) Pvt. Ltd.


CUSTOMER END USER PROJECT DOC NO. : D F POWER SYSTEMS PVT. LTD. : ABHIJEET INFRA LTD., NAGPUR : ABHIJEET INFRA LTD., MADC NAGPUR : AS-DPL-10-049-006, ANNEXTURE #2

A REV.

AS BUILT DE SCRIPTION

A MIT PRE PARED

J.T. CHECKE D

J.T. APPROVED

11-Jul-10 DATE

SR No.
39

TAG NO.
FSWN FLOW SWITCH RANGE MAX. RECOMMENDED FLOW RATE PROCESS CONNECTION ENCLOSURE PRESSURE RATING ( MAX. ) TEMP. RATING ( MAX ) SERVICE ISOLATION VALVE TYPE INLET/OUTLET PRESSURE TEMPERATURE BODY MATERIAL BALL, STEM & GLAND SEAT MATERIAL TRIM MATERIAL

DESCRIPTION
SWITZER : 36 TO 90 LPM : 250 LPM (WATER) : 1" BSP (M) TOP CONNECTION : IP 66 : 30 BAR : 170 DEG. C : WATER JVD : GLOBE : 2" FLANGE : 10 Kg/cm2 : 70 C : MS : SS304 : TEFLON : SS

MAKE

QTY/SET
3 Nos.

40

IV2

3 Nos.

41

JB

JUNCTION BOX FOR SELF STANDING RACK (TSV CONTACT) FOR COOLING WATER ISOLATION SKID FITTINGS TUBES HEADER COOLING WATER INLET HEADER COOLING WATER OUTLET HEADER BLOWDOWN HEADER DRAIN HEADER [RACK] FLANGE COOLING WATER INLET HEADER COOLING WATER OUTLET HEADER BLOWDOWN HEADER DRAIN HEADER [RACK] : MOC SS-316 : MOC SS-316 : 2" NB, SCH 40, CS : 2" NB, SCH 40, CS : 2" NB, SCH 80, CS : 2" NB, SCH 40, CS : 2" 150# RF AS PER ANSI B16.5, CS : 2" 150# RF AS PER ANSI B16.5, CS : 2" 300# RF AS PER ANSI B16.5, CS : 2" 150# RF AS PER ANSI B16.5, CS

MITHSAGAR

4 Nos.

42

-------

PRIME NEW EAGLE PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG. PARAM ENGG.

1 Lot 1 Lot 3 3 3 3 3 3 3 3 No. No. No. No. No. No. No. No.

43

----

44

----

COOLING WATER ISOLATION SKID AS PER DRAWING No. AS-DPL-10-049-001, SHEET 12 OF 12


45 46 ---WP WATER TANK WTH FLOAT VALVE & DRAIN VALVE WATER PUMP POWER SUPPLY CAPACITY TYPE PLATE HEAT EXCHANGER LEVEL SWITCH TYPE MATERIAL SWITCH ENCLOSURE CABLE ENTRY BALL VALVE TYPE INLET/OUTLET PRESSURE TEMPERATURE BODY MATERIAL BALL, STEM & GLAND SEAT MATERIAL TRIM MATERIAL INSTRUCTION MANUAL : FLOAT / DISPLACER : SS 304 : SPDT,5A 250VAC : CASE ALUMINUM, EPOXY POWDER COATED : 1/2" ET JVD : GLOBE : 2" FLANGE : 10 Kg/cm2 : 70 C : MS : SS304 : TEFLON : SS : HARD COPY EMERSON 1 No. 4 Nos. : 230VAC, 1Ph,50Hz : 13500 LPH : SINGLE STAGE, CENTRIFUGAL MONOBLOC ALFA LAVAL GIC 1 No. 1 No. JVD KIRLOSKAR 1 No. 2 Nos.

47 48

PHE LS

49

IV2

50

IM1

PAGE 4 OF 4

CUSTOMER: D F POWER SYSTEMS PVT. LTD. END USER: ABHIJEET INFRA LTD., NAGPUR PROJECT: ABHIJEET INFRA LTD., MADC NAGPUR

PO No : AINL/SWAS/B/09/0365, DTD. 27.01.2010 EPM REF : RSS 75051090049

QUALITY ASSURANCE PLAN


Supplier : Emerson Process Management 82.Panchal Udyog Nagar Bhimpore, Daman - 396 210 Sr. Component Characteristics No. Operation 1 2 3

STEAM & WATER ANALYSIS SYSTEM Category 4 Major Type of Check 5 Visual Quantum of ckeck 6 EPM DPL/TP 100% 100% Reference Document 7 Approved Drawings & Documents Acceptable Norm 8 Approved Drawings & Documents

General Inspection

Tests

- General Finish Verification of - Model No. - Serial No. - Customer Tag - Accessories (BOM) - Quantity - Lay Out arrangement & mounting of components & Fittings - Tubing,piping,bending fixing & end connections - Accessibility of components for maintenance - Terminal Block/wiring layout/bunching/dressing ferruling/lugs/color code - Earthing arrangement -Leak Test of the complete system -Functional Check -Dimensional Check

QAP No. : AS-DPL-10-049-008 Rev. : A Date : 18/02/2010 Format of Agency Record 9 10 EPM DPL/TP Internal -P-VTest Report

Remarks 11 -At Daman

Major

Hydraullic Visual Visual

100%

100%

Testing Procedure & Instruction Manual

As per Standard Procedure & Instruction Manual

Internal Test Report

-P-P-P-

-W-W-W-

-At Daman

For DPL

DOC. NO.

MANUFACTURER CONTRACTOR REVIWED BY NAME & SIGN OF APPROVING AUTHORITY P: PERFORM BY, R: REVIEWED BY, W: WITNESSED BY,V: VERIFIED BY, EPM: EMERSON PROCESS MANAGEMENT, DPL : D F POWER SYSTEMS PVT. LTD., TP: THIRD PARTY

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