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1000/BDU-10S Hydrostatic Transaxle Service and Repair Manual

BLN-50386 February 2009

INDEX
SECTION 1 1.00 1.10 1.20 1.30 SECTION 2 SECTION 3 SECTION 4 SECTION 5 5.10 5.20 5.30 5.40 5.50 5.60 SECTION 6 6.10 SECTION 7 SECTION 8 TROUBLESHOOTING .........................................................4 Tractor Will Not Move Forward or Reverse. Over Heating Brake Fails to Stop Vehicle or Hold on Hills. Transmission Leaks Oil or Grease. BRAKE ADJUSTMENT AND REPAIR ................................5 DAMAGED INPUT ASSEMBLY ..........................................7 HYDRO TRANSMISSION REMOVAL .................................8 TRANSAXLE REPAIR .........................................................8 Reduction Gear Reduction Gear Reassembly Damaged Driven Pinion Damaged Pinion Shaft Final Drive/Differential Axle Shaft Replacement HOUSING CRACKED OR BROKEN ...................................13 Stripped Threads DAMAGED BALL BEARINGS ............................................13 TRANSAXLE REASSEMBLY..............................................14

HYDRO TRANSAXLE ASSEMBLY

REF A B C D E F G H I

DESCRIPTION Differential Assembly Drive Shaft Drive Pinion Reduction Gear Assembly Brake Assembly Pinion Shaft Couplings Freewheel Button Hydrostatic Transmission

INPUT ASSEMBLY SECTION 3

REF 18 19 20 21 22 23 24 27 28 70

DESCRIPTION INPUT SHAFT RETAINING RING RETAINING RING INPUT BEARING HOUSING NEEDLE BEARING THRUST BEARING THRUST RACE INPUT PINION GEAR FLAT WASHER 5/8" ID NEEDLE BEARING
6

FIGURE 8 FIGURE 10 Caution! Do not nick mating surfaces. Tap lightly on drive shaft (#46) with a brass hammer as needed. See figure 9.

FIGURE 9 5.04 Should ball bearing remain on drive shaft after removal of drive shaft assembly, use a puller as shown in figure 10 to remove ball bearing.

REDUCTION GEAR
SECTION 5.10

REF 47 48 52 60 61

DESCRIPTION NEEDLE BEARING THRUST BEARING REDUCTION GEAR DOWEL PIN GREASE SEAL, BRONZE

10

11

DIFFERENTIAL ASSEMBLY
SECTION 5.50

REF 3 4 7 8 10 12 13

DESCRIPTION AXLE, (LH) AXLE, (RH) MITER GEAR SPLINED MITER GEAR 1/2 ID CROSS SHAFT RETAINING RING THRUST BEARING
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REF 14

DESCRIPTION DIFFERENTIAL HOUSING ASSEMBLY

15 16 17

FLANGE BEARING 3/4 ID FINAL DRIVE GEAR 72T TORX HEAD BOLT

13

14

15

210-1010S

16

"A"

17

NOTES

18

2009 HYDRO-GEAR Printed in U.S.A. Rev. P1