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KENR5711-01

September 2007

Harness And Wire Electrical Schematic Symbols


Symbols
Wire Color

Power Circuits

Description

Title

102

BU

Running Lamps

E912

PU

Lift Lever Neutral Postion Switch (N.O.)

CID

103

YL

Auxiliary Circuit

E913

YL

Lift Lever Neutral Postion Switch (N.C.)

0001

Injector Cylinder #1

105

RD

Key Switch

E918

106
108

WH

Dome Lamp

RD

Cab Radio

110

RD

GPS Display

112

PU

Main Power Relay Output

114

RD

115

RD

118

Component

GN

Implement Lockout Switch (N.C.)

0002

Injector Cylinder #2

E965

BU

Engine Speed / Timing Sensor B (-)

0003

Injector Cylinder #3

F711

GN

Engine CAN 1 (+)

0004

Injector Cylinder #4

F712

GY

Engine CAN 1 (-)

0005

Injector Cylinder #5

F773

OR

Governor Accelerate

0006

Injector Cylinder #6

Forward Warning Horn

F774

WH

Governor Decelerate

0041

8 Volt DC Supply

Machine Control

F853

BR

Travel Speed

0091

Throttle Position Sensor

GY

Front Wiper

F868

OR

Winch Cable Out Solenoid

0100

Engine Oil Level Sensor

119

PK

Rear Wiper

F869

PK

Winch Cable In Solenoid

0110

Engine Coolant Temperature Sensor

120

YL

Left Wiper

F870

BU

Winch Freespool Solenoid

0168

Electrical System Voltage

122

BU

Right Wiper

F931

PK

Parking Brake Solenoid Return

0172

Intake Manifold Air Temperature Sensor

124

GN

HVAC Blower

G434

BU

All Wheel Drive Oil Temperature Sensor

0174

Fuel Temperature Sensor

125

OR

HVAC Control

G985

PU

Seat Switch

0190

Engine Speed Sensor

126

PK

Transmission Control

H414

YL

Warning Switch To Alarm

0247

SAE J1939 Data Link

127

RD

Product Link

H451

GN

Water In Fuel Sensor

0248

CAT Data Link

129

BU

Accessory Power Port

H708

OR

Implement Control Kickout Switch #1

0253

Personality Module

130

RD

Auxiliary Circuit

H710

PK

Implement Control Lift Lever Position

0261

Engine Timing Calibration

158

BR

HVAC Condensor #1

H711

GN

Implement Control Tilt Lever Position

0262

5 Volt Sensor DC Power Supply

BU

HVAC Condensor #2

H713

PK

Implement Control Lift Solenoid

0266

Crank Without Injection Input

Operator Seat

H714

OR

Implement Control Lower Solenoid

0267

184

BU

H777

OR

Warning Lamp To Switch #1

0268

Remote Shutdown Input


Programmed Parameter Fault

195

YL

Product Link
Ground Circuits

H779

GN

Warning Lamp To Switch #3

0291

Engine Cooling Fan Solenoid

H801

PU

Proportional Driver 1-4 Return (ECM 1)

0296

Transmission Control

200

BK

Main Chassis

H802

GY

Proportional Driver 5-8 Return (ECM 1)

0342

Secondary Engine Speed Sensor

202

BK

J764

BR

Switch / Sensor Return #1

0444

Starter Motor Relay

J765

BU

Switch / Sensor Return #2

0526

Turbo Wastegate Actuator

WH

Starter Relay #1 Output

J766

PU

Switch / Sensor Return #3

1603

Machine Control Module

306

GN

Key Switch To Starter Relay

J807

BK

Proportional Return #1

1639

Machine Security System Module

307

OR

Key Switch To Neutral Start Switch or Control

J808

BK

Proportional Return #2

1779

Fuel Rail Pressure Valve 1 Solenoid

308

YL

Main Power Relay Coil

J809

BK

Proportional Return #3

1785

Inlet Manifold Pressure Sensor

309

GY

Alternator Regulator

J813

BK

Proportional Return #4

1797

Fuel Rail Pressure Sensor

310

PU

Start Aid Switch To Start Aid Solenoid

J913

GN

Ripper In Valve

1834

Ignition Key Switch

320

OR

Horn Switch To Horn Relay

J914

PU

Ripper Lower Valve

2417

Ether Injection Control Solenoid

321

BR

Backup Alarm Lamp / Travel Alarm

J921

PK

Ripper Lift Valve

322

GY

Forward Warning Horn

J922

GY

Ripper Out Valve

375

BR

Flamp Plug System Fuel Solenoid

J943

GN

Implement Mode Switch (N.O.)

382

PK

Start Aid Solenoid (+)

J944

BU

Implement Mode Switch (N.C.)

CID

Implement Manual Mode Switch (N.C.)

0041

Sensor Power Supply (8 DCV)

Start Aid Solenoid (-)


Monitoring Circuits

J946

OR

KENR5390

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Failure Mode Identifiers (FMI)


FMI No.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

Parking Brake Switch

15

Parameter failures.

Machine Control System


(MID No. 039)
Component

J948

PK

Ripper Lift / Lower

403

GN

Alternator 'R' Terminal - Engine #1

J992

YL

Miscellaneous Switch #1

0091

Throttle Position Switch

16

Parameter not available.

430

BU

Air Filter

J993

PK

Miscellaneous Switch #2

0096

Fuel Level Sensor

17

Module not responding.

Transmission Pilot Pressure Solenoid

18

Sensor supply fault.

447

PK

Fuel Level Gage

J994

GY

Miscellaneous Switch #3

0133

450

YL

Engine #1 Tachometer Sender (+)

K757

YL

Blade Rotation

0148

Hystat Drive Pressure Sensor

19

Condition not met.

Electrical System Voltage

20

Parameter failures.

BR

497

BU

Engine #1 Tachometer Sender (-)


Sensor Power
Accessory Circuits

K779

PU

Alternator 'D' Terminal

0168

K943

OR

Travel Left Solenoid - Front

0190

Engine Speed Sensor

Travel Left Solenoid - Rear

0247

J1939 Data Link

OR

Travel Right Solenoid - Rear

0262

5 Volt Sensor DC Power Supply

K944

YL

500

BR

Wiper - Front (Park)

K946

502

OR

Wiper - Front (High)

K947

YL

Travel Right Solenoid - Front

0268

Programmable Parameter

503

BR

Wiper - Rear (Park)

K960

PK

Controller Data Link (+)

0271

Action Alarm

505

BU

Wiper - Rear (High)

K961

GN

Controller Data Link (-)

0298

Service Brake Pedal Switch

5V Analog Sensor Supply

0352

Lift Lever Position Sensor

506

PU

Washer - Front

L730

OR

507

WH

Washer - Rear

L731

BR

Analog Sensor Return

0358

Implement Pilot Pressure Supply

508

PU

Radio Speaker - Left (+)

L856

YL

Blade Control CAN 1 (+)

0444

Starter Motor Relay

509

WH

Radio Speaker - Left (-)

L857

GN

Blade Control CAN 1 (-)

0490

Hydraulic Lockout Switch

Blade Control Switched Power #1

0497

Tilt Right Solenoid

511

BR

Radio Speaker - Right (+)

L872

BU

512

GN

Radio Speaker - Right (-)

L873

GY

Blade Control Switched Power #2

0498

Tilt Left Solenoid

515

GY

HVAC Blower Motor (High)

M700

BR

Indicator - Seated

0590

Engine Control Module

516

GN

HVAC Blower Motor (Medium)

M730

YL

Governor Motor Sensor Signal

0600

Hydraulic Oil Temp Sensor

517

BU

HVAC Blower Motor (Low)

M792

BU

Charge Filter Bypass Switch

0681

Parking Brake Solenoid


Gauge Cluster #1

521

YL

Fan Speed Switch To A/C Pressure Switch

M795

WH

Wastegate Valve (+)

0811

522

WH

A/C Clutch To Thermostat Switch

M928

BU

Right Tilt Valve

1078

Blade Control Handle Raise/Lower Position

523

BR

Wiper - Left (Park)

M929

WH

Left Tilt Valve

1079

Blade Control Handle Tilt Position Sensor

524

BU

Wiper - Left (Low)

N805

BU

4th Valve Switch

1197

Blade Lower Solenoid


Blade Raise Solenoid

526

YL

Wiper - Right (Park)

N809

OR

Seer Sw

1198

527

GN

Wiper - Right (Low)

N812

GN

Auxiliary ECM

1251

Alternator R-Terminal Signal

529

WH

Washer - Left

N821

GN

4th Valve Float Indicator

1482

Sensor Power Supply (10 DCV)

530

OR

Washer - Right

N822

BR

4th Valve Float Indicator

1558

Electronic Implement Control


Joystick Forward/Reverse Position Sensor

567

WH

A/C Switch Jumper #1

N824

PK

Seer Indicator

1699

579

BR

HVAC Blower Motor #1

N825

PK

Seer Sw

1700

Joystick Left/Right Position Sensor

589

GN

N957

PK

RXD - Comm #1

1703

Left Drive Pump Forward Proportional

N958

PK

RS232 Receive 2

1704

Left Drive Pump Reverse Proportional

TXD - Comm 1

1705

Right Drive Pump Forward Proportional


Right Drive Pump Reverse Proportional

607

PK

A/C Pressure Switch To A/C Clutch


Lighting Circuits
Flood Lamps - Front #1

N960

PK

608

GN

Flood Lamps - Rear #1

N961

OR

RS232 Transmit 2

1706

614

PU

Tail / Position / Dash Lamps

N964

BU

DSR - Comm 1

1707

Left Drive Motor Solenoid

643

GN

Display Intensity Increase

N967

GY

CTS - Comm 1

1708

Right Drive Motor Solenoid

647

GN

N970

YL

DTR - Comm 1

1870

Blade Control Handle Thumb Rocker


Winch Spool In Solenoid

709

OR

Switch To Rear Flood Lamps Relay


Control Circuits
Sensor Power #2

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Failure Description

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

1
2

The FMI is a diagnostic code that indicates what type of failure has occurred.

Component

Schematic
Location

Machine
Location

BR

DCD - Comm 1
RTS - Comm 1

1885

Winch Spool Out Solenoid

Control, HVAC

I-12

23

Blade Angle Left Solenoid

Control, Implement (LH)

I-9

27

Blade Angle Right Solenoid

Control, Implement (RH)

G-9

28

Ignition Key Reader

Control, Machine

E-8

24

A-14

B-8

26

N979

GN

Signal Ground - Comm 1

P730

GN

Winch Brake Solenoid

1934

769

BU

Wheel Speed Sensor - Left

P781

GY

Grapple Winch Reel Out Slow Switch (N.C.)

1960

770

GN

Wheel Speed Sensor - Right

P782

PK

Grapple Winch Reel Out Slow Switch (N.O.)

2213

Operator In Seat Switch

Ground, Console

Electronic Implement Control #3

Ground, Frame

Auxiliary Lever #1 Position Sensor

Ground, Platform

B-8

26

C-15

25

833

GY

Hydrostatic Right Motor Speed Sensor

P783

WH

Grapple Winch Reel Out Off Switch (N.C.)

2143

835

PU

Hydrostatic Left Motor Speed Sensor

P784

OR

Grapple Winch Reel Out Fast Switch (N.O.)

2204

869

PU

Hydrostatic Control Calibrate Switch

P920

BR

Secondary Engine Speed / Timing Sensor (-)

2205

Auxiliary Lever #2 Position Sensor

Ground, Roof

892

BR

CAT Data Link 3 (-)

R981

YL

Travel Speed Solenoid

2211

Auxiliary Valve #1 Port B Solenoid

Handle, Implement Control (LH)

G-9

29

893

GN

CAT Data Link 3 (+)

R993

BR

Analog Sensor Return

2212

Auxiliary Valve #1 Port A Solenoid

Handle, Implement Control (RH)

I-9

30

915

GN

Hydrostatic Control Pilot Override Valve

R997

OR

5V Analog Sensor Power

2213

Auxiliary Valve #2 Port B Solenoid

Handle, Winch/Ripper

B-10

Auxiliary Valve #2 Port A Solenoid

Horn, Action Alarm

F-9

H-1

33

975

WH

Autoshift Solenoid Return

T744

WH

Blade Control - Switched Power #1 Return

2214

994

GY

Oil Pressure (Filtered)

T745

YL

Blade Control - Switched Power #2 Return

2225

Hydraulic System Master ECM

Motor, Front Wiper

995

BU

Coolant Temperature

T901

YL

Machine Security System Exciter Coil (In)

2268

Winch Free Spool Solenoid

Motor, Rear Wiper

E-15

32

996

GN

Engine Speed / Timing Sensor Power

T902

PK

Machine Security System Exciter Coil (Out)

2305

Brake/Decelerator Pedal Position Sensor

Port, Power

H-11

23

A101

GN

Blade Control #1

T951

BK

Injector #1 (+)

2438

Winch Free Spool Switch

Relay, Blower (High)

I-11

A106

YL

Grade Control Beeper

T952

BK

Injector #2 (+)

2440

Winch Brake Solenoid

Resistor, CAN A

F-9

A287

BK

Engine Control #2

T953

BK

Injector #3 (+)

2441

Winch Motor Pressure Sensor

Sensor, Brake Pedal Deceleration

E-9

A314

OR

Park Brake Sw To XMSN Neutralizer Relay

T954

BK

Injector #4 (+)

2481

Winch Drive Away Switch

Switch, 4th Valve

C-10

Injector #1 Return

2482

Winch Drive Away Solenoid

Switch, 4th Valve Float

B-11

Powertrain Speed Range Control Position

Switch, A/C

I-12

23

E-11

A499

BU

Hydraulic Oil Pressure

T958

BK

Injector #2 Return

2500

A528

YL

Electronic Water Valve Actuator

T959

BK

Injector #3 Return

2532

Operator Gear Ratio Set/Recall Switch

Switch, Implement Lockout

Injector #4 Return

2679

Blade Shake Switch

Switch, Keystart

Left Drive Motor Speed Sensor #1

F-9

Switch, Lights

C-11

F-11

31

T993

BR

Analog Sensor Return

2685

Throttle Switch #3

T997

OR

5V Analog Sensor Power

2686

Left Drive Motor Speed Sensor #2

Switch, Operator Presence

Throttle Switch #4

U717

OR

Auxiliary Valve 5 - Solenoid #1

2687

Right Drive Motor Speed Sensor #1

Switch, Parking Brake

F-11

WH

Parking Brake Solenoid

X731

BU

Boost Pressure

2688

Right Drive Motor Speed Sensor #2

Switch, Service Brake

E-9

BK

Waste Gate Valve

X920

BR

Injector #1 (+)

2754

Auxiliary #1 Switch

Switch, Slow Engine Efficiency Reverse

E-11

Blade Control Mode Switch

Switch, Throttle

B-10

BU

Throttle Switch #2

A757

GY

A758

BR

A958
C211
C218

BK

Grade Control Beeper

X921

PK

Injector #2 (+)

2755

C546

WH

HVAC Blower Motor Medium / Low Relay

X922

WH

Injector #3 (+)

2954

Unknown Electronic Implement Control

Switch, Winch Drive Away

B-10

Auxiliary Valve #1 Float Switch

Switch, Winch Free Spool

C-11

Fuel Efficient Reverse Switch

Switch, Wiper (Front)

D-11

Switch, Wiper (Left)

D-11

Switch, Wiper (Rear)

D-11

Switch, Wiper (Right)

D-11

C556

BU

Relay To Condensor Motor #1

X923

OR

Injector #4 (+)

3020

C557

OR

Relay To Condensor Motor #2

X926

GY

Injector #1 Return

3033

C558

BU

Front Wiper Switch Jumper

X927

YL

Injector #2 Return

The is a diagnostic code that indicates which circuit is faulty.

C568

WH

HVAC Blower Motor (MAX)

X928

GN

Injector #3 Return

C703

BR

Neutral Switch

X929

BU

Injector #4 Return

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

C831

GN

Winch Hydraulic Pressure

Y758

PK

Serial Data 2 Transmit

C958

BU

Motor Speed High / Low - Right

Y934

WH

Accugrade Increment / Decrement Sw (N.C.)

C959

BR

Motor Speed High / Low - Left

Y946

BU

Fuel Rail Pressure Signal

C967

BU

Inlet Air Temperature

Y947

BR

Analog Sensor Return

C992

PU

Service Brake Switch #1

Y948

BR

Analog Sensor Return

E752

YL

Lightbar 1 RS232 TX

Y950

YL

Fuel Pump Solenoid (+)

E753

WH

Lightbar 1 RS232 RX

Y951

PU

Fuel Pump Solenoid Return

Receptacle
Pin or Socket
Number

9X-1123

Component
Part Number

200-L32 BK-14

2
Ground
Connection

Circuit Identification
Number

Wire Color

Wire Gauge

Volume 1 of 3: Cab
Printed in U.S.A.

Volume 1 - Component Location

Transmission Shift Solenoid #1 or #3

A756

5A
Fuse
(5 Amps)

PU

BK

2007 Caterpillar, All Rights Reserved

N973

T960

Part Number For


Connector Recepticle

Socket

Pin

Harness identification code:


This example indicates wire
135 in harness "AG".

Transmission Shift Solenoid #2

Throttle Switch #1

L-C12
3E-5179

AG-C4
111-7898

Plug

YL

PK

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Single Wire
Connector

GN

A755

D5K:
WWW1-UP (XL)
YYY1-UP (LGP)
JLF1-UP (LGP)

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

325-AG135 PK-14

N976

BK

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

1884

T957

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes

752

Park Brake Sw To XMSN Neutralizer Relay

D4K:
MMM1-UP (XL)
RRR1-UP (LGP)

Harness and Wire Symbols

751

WH

D3K:
FFF1-UP (XL)
LLL1-UP (LGP)
JTD1-UP (LGP)

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

1933

A315

D3K, D4K and D5K


Track-Type Tractor
Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

0070

451

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

Data valid but above normal operational range.

304

GN

KENR6176

Engine Control:

Level
Symbol

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

RD

383

Machine Control:

Temperature
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

159

Transmission Control #1
Basic Machine Circuits

Form Number

Pressure
Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

180

Accugrade Power Module

Related Electrical Service Manuals

Control Circuits (Continued)

Machine locations are repeated for components located close together.

33

32
25

4
31

23
9

6
8

10
30

28

2
27

29

A = Located inside of right console.


B = Located inside of dash panel.

11
5
22

CAB WIRING - (C) HARNESS, (FC) HARNESS, (R) HARNESS

14

Volume 1 - Connector Location


Schematic
Location

Machine
Location

CONN 1

G-15

CONN 2

G-15

CONN 3

B-14

Connector Number

Volume 1 - Resistor Specifications


Part No.
134-2540

Component Description
Resistor:

CAN A (Dash)

At room temperature unless otherwise noted.

Resistance (Ohms)
120

CONN 4

B-14

CONN 5

H-14

CONN 6

I-14

CONN 7

I-14

CONN 8

F-12

CONN 9

H-12

CONN 10

H-11

CONN 11

I-11

CONN 12

I-11

CONN 13

D-9

10

CONN 14

A-8

11

CONN 15

G-7

CONN 16

A-3

12

CONN 17

B-3

13

CONN 18

B-3

14

CONN 19

C-3

14

CONN 20

C-3

15

CONN 21

C-3

15

CONN 22

D-3

15

CONN 23

D-3

16

CONN 24

E-3

16

CONN 25

F-3

17

CONN 26

G-3

18

CONN 27

H-3

19

CONN 28

I-3

20

CONN 29

I-3

21

CONN 30

B-2

22

13

21
20

18
16

12
17

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

15

PLATFORM WIRING - (P) HARNESS

19

36 Page,

Description

KENR5711-01 VOL 1 of 3

Wire Color

Wire
Number

(Dimensions: 48 inches x 35 inches)

Component Identifiers (CID)


Module Identifier (MID)

Wire Description
Wire
Number

14

13

12

11

10

EROPS ROOF

CONN TO AC-C4
HVAC HARN
[LOC SH 3 D-2]

CONN TO GC-C1
ACCUGRADE CSL HARN
[LOC SH 3 H-13]

CONN 5

LH RR FLOOD LAMP ATCH


240-0102

125-C3 OR-14
125-C10 OR-14
125-C11 OR-14
129-C19 BU-16

110-C98 RD-16
184-C108 BU-14
892-C110 BR-18
893-C143 GN-18
K960-C161 PK-18
K961-C158 GN-18
L856-C164 YL-18
L857-C159 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

158-C14 BR-14
158-C66 BR-14
159-C144 BU-14
159-C145 BU-14
180-C62 GN-14
184-C108 BU-14

L872-C162 BU-14
T744-C160 WH-14

195-C177
195-C105
195-C117
195-C206
195-C210

508-R5 PU-18
509-R4 WH-18

BU-16
BU-18
BU-18
BU-16

124-C93 GN-14
124-C94 GN-14
124-C16 GN-12

C-C22
3E5179

R-C11
1552269
607-R32 PK-18
200-R30 BK-18

522-C168 WH-16
517-C18 BU-14
125-C9 OR-16
A528-C102 YL-16

1
2
3
4

CONN 6

1
2

122-C56
122-C54
122-C55
122-C60

C-C25
1552272

CONN TO AC-C1
HVAC HARN
[LOC SH 3 D-2]

BK-16
BK-16

515-C1 GY-12
C558-C12 BU-14
516-C2 GN-14
200-C123 BK-12

1
2
3
4

CONN 7

120-C112 YL-16
120-C88 YL-18
120-C89 YL-16
120-C111 YL-16

+
-

YL-18
YL-18
YL-18
YL-18
YL-18

200-C95 BK-10
200-C123 BK-12
200-C142 BK-14
200-C28 BK-18

LH RADIO SPEAKER
6T-7695

200-C20 BK-18
200-C69 BK-14
200-C85 BK-18
200-C86 BK-18
200-C119 BK-16
200-C170 BK-18
200-C109 BK-16
R-C15
1779654
CONN TO W-C1
A/C CONDENSER HARN
[LOC SH 3 F-1]

CONN 2

106-C139 WH-18
108-C149 RD-18
110-C98 RD-16

158-R2 BR-12
200-R37 BK-12
159-R34 BU-12
200-R36 BK-12

1
2
3
4

118-C32 GY-16
118-C99 GY-16
118-C100 GY-16
118-C113 GY-16

R-C14
1552269

CONN TO W-C6
A/C CONDENSER HARN
[LOC SH 3 F-1]

1
2

CONN 1

521-R44 YL-16

119-C59
119-C80
119-C81
119-C74

PK-16
PK-16
PK-16
PK-16

125-C10 OR-14
125-C11 OR-14
125-C3 OR-14
125-C9 OR-16
158-C14 BR-14
158-C66 BR-14
159-C144 BU-14
159-C145 BU-14
184-C108 BU-14
200-C77 BK-12
200-C95 BK-10
200-C123 BK-12
202-C29 BK-18
202-C44 BK-18
202-C73 BK-18
202-C199 BK-16

200-C207 BK-18
200-C79 BK-18
200-C183 BK-18
200-C191 BK-18
200-C8 BK-18
200-C15 BK-18
200-C17 BK-18
200-C124 BK-16
200-C6 BK-16
200-C176 BK-18
200-C190 BK-18
200-C27 BK-18
200-C38 BK-18
200-C78 BK-18
200-C118 BK-18
200-C201 BK-18
200-C163 BK-16
200-C147 BK-18
200-C171 BK-18
200-C172 BK-18
200-C175 BK-18
200-C125 BK-16
200-C77 BK-12
202-C29 BK-18
202-C44 BK-18
202-C73 BK-18

502-C194 OR-16
502-C48 OR-18
502-C97 OR-16

202-C146 BK-16
202-C23 BK-18
202-C65 BK-18
202-C130 BK-18
202-C151 BK-18
202-C198 BK-18
202-C200 BK-18
202-C133 BK-18
202-C134 BK-18
202-C188 BK-18
202-C189 BK-18
202-C208 BK-18

503-C83 BR-16

307-C107 OR-18

505-C195 BU-16
505-C64 BU-18
505-C75 BU-16

308-C71 YL-16
308-C103 YL-18
308-C150 YL-18

515-C1 GY-12
516-C2 GN-14
517-C18 BU-14

320-C30 OR-16

202-C146 BK-16
500-C148 BR-16

521-C180 YL-16
521-C4 YL-18
521-C181 YL-16
522-C168 WH-16

106-R3 WH-18
106-R40 WH-18
106-R41 WH-18

527-C51 GN-16
527-C120 GN-18
527-C197 GN-16

108-R43 RD-18
118-R20 GY-16
119-R29 PK-16

607-C121 PK-14
608-C122 GN-14
892-C110 BR-18
893-C143 GN-18
A528-C102 YL-16
C558-C12 BU-14
K960-C161 PK-18
K961-C158 GN-18
L856-C164 YL-18
L857-C159 GN-18
L872-C162 BU-14
T744-C160 WH-14

158-R2 BR-12
158-R61 BR-14
158-R62 BR-14

GND
MOTOR
T

BK
GN
RD
YL

B+

1
2
3
4

R-C13
2305008
200-R31
503-R39
505-R28
119-R29

159-R34 BU-12
159-R63 BU-14
159-R64 BU-14
BK-16
BR-16
BU-16
PK-16

200-R17
200-R42
200-R48
200-R11
200-R12
200-R15

RR WIPER MOT
261-7996

BK-16
BK-18
BK-14
BK-18
BK-18
BK-18

500-C148 BR-16
502-C48 OR-18
502-C97 OR-16
503-C83 BR-16
505-C64 BU-18
505-C75 BU-16
506-C106 PU-18
507-C84 WH-18
515-C1 GY-12
516-C2 GN-14
517-C18 BU-14
521-C4 YL-18
521-C181 YL-16
522-C168 WH-16
523-C91 BR-16
524-C52 BU-16
524-C87 BU-16
524-C196 BU-16
526-C58 YL-16
527-C51 GN-16
527-C120 GN-18
527-C197 GN-16
529-C92 WH-18
530-C63 OR-18
567-C7 WH-18
607-C121 PK-14
608-C122 GN-14
614-C5 PU-18
614-C13 PU-18
614-C192 PU-18
614-C193 PU-18
614-C209 PU-18
614-C21 PU-18
614-C138 PU-18
614-C182 PU-18
614-C202 PU-18
614-C169 PU-18

200-R6 BK-10
200-R8 BK-18
200-R16 BK-18
200-R31 BK-16
200-R35 BK-18
200-R36 BK-12

614-C173 PU-18
614-C174 PU-18
614-C184 PU-18
614-C61 PU-18
614-C82 PU-18
614-C90 PU-18
614-C96 PU-18
614-C167 PU-18

200-R14 BK-10
200-R30 BK-18
200-R37 BK-12

643-C25 GN-18
647-C22 GN-16

500-R19 BR-16
502-R18 OR-16
503-R39 BR-16
505-R28 BU-16
508-R5 PU-18

709-C31 OR-18
709-C140 OR-18
709-C76 OR-18
709-C155 OR-18
709-C156 OR-18

509-R4 WH-18
511-R7 BR-18

892-C110 BR-18
893-C143 GN-18
A314-C33 OR-18

512-R38 GN-18
521-R44 YL-16

607-R10
607-R33
607-R51
607-R32

A315-C34 WH-18
A528-C102 YL-16
A755-C126 PK-18

PK-18
PK-18
PK-14
PK-18

A756-C127 BU-18
A757-C128 GY-18
A758-C129 BR-18

200-R48 BK-14
200-R6 BK-10
200-R14 BK-10

ROOF GND
M10

C546-C101 WH-16

608-R13 GN-18
608-R1 GN-18
608-R9 GN-18
608-R52 GN-14

C558-C12 BU-14
C703-C35 BR-18
C992-C70 PU-18
E912-C36 PU-18

NOTE A

E913-C37 YL-18
F711-C115 GN-18

F712-C116 GY-18
511-R7 BR-18
512-R38 GN-18

F773-C39 OR-18

+
-

F774-C40 WH-18

RH RADIO SPEAKER
6T-7695

F853-C41 BR-18
F931-C114 PK-18
R-C1
1552264
OR-16
BR-16
BU-16
BR-16
YL-16
PK-14
GN-14

502-R18
500-R19
505-R28
503-R39
521-R44
607-R51
608-R52

G985-C166 PU-18

C-C10
3E3388

H710-C42 PK-18

502-C194 OR-16
500-C148 BR-16
505-C195 BU-16
503-C83 BR-16
521-C180 YL-16
607-C121 PK-14
608-C122 GN-14

1
2
3
4
5
6
7
8

H711-C43 GN-18
H777-C137 OR-18
H779-C104 GN-18
J764-C67 BR-18
J764-C153 BR-18
J764-C154 BR-18
J764-C45 BR-18
J764-C141 BR-16

CONN 4

106-R41
108-R43
118-R20
119-R29
158-R61
158-R62
159-R63
159-R64

R-C10
3E3388
WH-18
RD-18
GY-16
PK-16
BR-14
BR-14
BU-14
BU-14

C-C14
1552264
1
2
3
4
5
6
7
8

J943-C46 GN-18
106-C139 WH-18
108-C149 RD-18
118-C113 GY-16
119-C74 PK-16
158-C66 BR-14
158-C14 BR-14
159-C145 BU-14
159-C144 BU-14

J944-C47 BU-18
J946-C49 OR-18

J993-C187 PK-18

K757-C50 YL-18
K960-C161
K961-C158
L856-C164
L857-C159
L872-C162
M700-C165

PK-18
GN-18
YL-18
GN-18
BU-14
BR-18

M730-C72 YL-18
N805-C211 BU-18

200-C77 BK-12

N809-C203 OR-18

202-C146 BK-16

N821-C213 GN-18

200-C95 BK-10

N822-C212 BR-18

202-C199 BK-16

N824-C205 PK-18
N825-C204 PK-18
P781-C135 GY-18

P782-C136 PK-18
P783-C131 WH-18

R-C9
1552269
BK-16
BK-16

1
2

P784-C132 OR-18

607-R33 PK-18
200-R35 BK-18

R981-C57 YL-18
T744-C160 WH-14
Y934-C53 WH-18

RH RR FLOOD LAMP STD


240-0102

120-C112 YL-16
200-C125 BK-16
202-C29 BK-18
202-C44 BK-18
320-C30 OR-16
523-C91 BR-16
524-C196 BU-16
709-C31 OR-18
709-C140 OR-18
C703-C35 BR-18
F773-C39 OR-18
F774-C40 WH-18
F853-C41 BR-18
H710-C42 PK-18
H711-C43 GN-18
J764-C45 BR-18
J764-C141 BR-16
J943-C46 GN-18
J944-C47 BU-18
J946-C49 OR-18
K757-C50 YL-18
R981-C57 YL-18
Y934-C53 WH-18

4 6

709-C76 OR-18
C992-C70 PU-18
F711-C115 GN-18
F712-C116 GY-18
F931-C114 PK-18
J764-C67 BR-18
M730-C72 YL-18
118-C100 GY-16
195-C206 YL-18
200-C28 BK-18
200-C38 BK-18
200-C183 BK-18
200-C201 BK-18
202-C151 BK-18
202-C198 BK-18
202-C200 BK-18
500-C148 BR-16
502-C48 OR-18
506-C106 PU-18
614-C96 PU-18
614-C138 PU-18
614-C167 PU-18
614-C182 PU-18
614-C202 PU-18
A314-C33 OR-18
A315-C34 WH-18
E912-C36 PU-18
E913-C37 YL-18
N809-C203 OR-18
N824-C205 PK-18
N825-C204 PK-18
119-C80 PK-16
119-C81 PK-16
200-C79 BK-18
200-C171 BK-18
503-C83 BR-16
505-C64 BU-18
505-C75 BU-16
507-C84 WH-18
614-C82 PU-18
118-C99 GY-16
122-C55 BU-18
200-C85 BK-18
200-C147 BK-18
502-C97 OR-16
526-C58 YL-16
527-C120 GN-18
530-C63 OR-18
614-C61 PU-18
120-C88 YL-18
120-C89 YL-16
200-C86 BK-18
200-C172 BK-18
523-C91 BR-16
524-C52 BU-16
524-C87 BU-16
529-C92 WH-18
614-C90 PU-18
122-C54 BU-18
200-C78 BK-18
200-C170 BK-18
527-C51 GN-16
614-C192 PU-18
614-C193 PU-18
J992-C186 YL-18
J993-C187 PK-18
J994-C68 GY-18
J994-C185 GY-18
103-C152 YL-14
200-C118 BK-18
202-C23 BK-18
614-C21 PU-18
643-C25 GN-18
647-C22 GN-16
195-C105 YL-18
200-C190 BK-18
200-C191 BK-18
202-C188 BK-18
202-C189 BK-18
614-C174 PU-18
P781-C135 GY-18
P782-C136 PK-18
195-C117 YL-18
200-C176 BK-18
202-C133 BK-18
614-C173 PU-18
H779-C104 GN-18
P783-C131 WH-18
P784-C132 OR-18

200-C175 BK-18
202-C130 BK-18
202-C134 BK-18
709-C156 OR-18
A755-C126 PK-18
A756-C127 BU-18
A757-C128 GY-18
A758-C129 BR-18
H777-C137 OR-18
J764-C154 BR-18
J948-C157 PK-18

195-C210 YL-18
200-C207 BK-18
202-C208 BK-18
614-C209 PU-18
N805-C211 BU-18
N821-C213 GN-18
N822-C212 BR-18
103-C152 YL-14
105-C24 RD-18
106-C139 WH-18
108-C149 RD-18
110-C98 RD-16
118-C32 GY-16
119-C59 PK-16
120-C111 YL-16
122-C60 BU-16
124-C93 GN-14
124-C94 GN-14
125-C3 OR-14
129-C19 BU-16
158-C14 BR-14
158-C66 BR-14
159-C144 BU-14
159-C145 BU-14
180-C62 GN-14
184-C108 BU-14
200-C27 BK-18
308-C150 YL-18
320-C30 OR-16
506-C106 PU-18
507-C84 WH-18
529-C92 WH-18
530-C63 OR-18
607-C121 PK-14
608-C122 GN-14
614-C184 PU-18
647-C22 GN-16

87
87a

10

HDL LH HYSTAT CONT


266-7634
CONN TO LW-C1
LH WIPER HARN
[LOC SH 3 I-2]

1
2
3
4

C-C3
1552252
202-C29 BK-18
320-C30 OR-16
709-C31 OR-18
C703-C35 BR-18
F773-C39 OR-18
F774-C40 WH-18
F853-C41 BR-18
J764-C45 BR-18
R981-C57 YL-18

SW AC
202-2284
C-C13
2285856

1
2
3
4
5
6
7
8
9
10
11
12

195-P11 YL-16
202-P12 BK-18
709-P17 OR-16
F711-P21 GN-18
F712-P22 GY-18
F868-P9 OR-18
F869-P8 PK-18
J807-P7 BK-18

LA-C2
2304009

CONN 12

709-LA1 OR-18
J764-LA2 BR-18
F773-LA3 OR-18

320-LA7 OR-16

709-LA1 OR-18
709-LA9 OR-18
709-LA20 OR-18

LA-C5
3E5179
202-LA19 BK-18
320-LA7 OR-16
709-LA20 OR-18
C703-LA11 BR-18
F773-LA3 OR-18
F774-LA6 WH-18
F853-LA12 BR-18
J764-LA21 BR-18
R981-LA5 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

202-LA19 BK-18
F774-LA6 WH-18
R981-LA5 YL-18

202-LA19 BK-18
320-LA7 OR-16

POWER PORT
178-7539

C703-LA11 BR-18
F773-LA3 OR-18
F774-LA6 WH-18
F853-LA12 BR-18

WH-20
BR-20
YL-20
VI-20
DK GN-20
DK BU-20
TN-20
PLUGGED
PLUGGED
OR-20
GY-20
PLUGGED

POWER
GROUND
ROLLER SIGNAL
CALIBRATION

SWITCH A

709-LA9 OR-18
J764-LA10 BR-18
F853-LA12 BR-18

R981-LA5 YL-18

CONN 11

C-C9
1552253
C-C27
1552269
1
2

202-C44 BK-18
709-C140 OR-18
H710-C42 PK-18
H711-C43 GN-18
J764-C141 BR-16
J943-C46 GN-18
J944-C47 BU-18
J946-C49 OR-18
K757-C50 YL-18
Y934-C53 WH-18

A-C1
3E3364
180-A1 RD-16
200-A7 BK-16

CONN 9

1
2
3
4
5
6
7
8
9
10
11
12

BASE LH HYSTAT CONT


284-8207
WH-18
BR-18
YL-18
VI-18
GY-18
BU-18

POWER
GROUND
FNR SENSOR
OPEN
OPEN
STEERING SNSR

C-C20
2144208

HDL RH IMP CONT


266-7631
266-7632 SHOWN

709-RA6 OR-18
709-RA17 OR-18
709-RA22 OR-18
A-T1
7X-1041

180-A1 RD-16

A-T2
7X-1041

200-A7 BK-16

J944-RA12 BU-18
J764-RA7 BR-18
J764-RA18 BR-18
J764-RA21 BR-16

CONN TO AIR SEAT


(HEATED SEAT ATCH)

J943-RA5 GN-18
J944-RA12 BU-18
J946-RA11 OR-18
K757-RA8 YL-18
Y934-RA10 WH-18

AIR SEAT

OPERATOR PRESENCE SW
216-0814
MOM

C-C28
1552267
202-C73 BK-18
M700-C165 BR-18
G985-C166 PU-18

BK-18
BK-18

BK-18
YL-18
GN-18

A
B
C

WH-20
BR-20
YL-20
VI-20
DK GN-20
DK BU-20
TN-20
PK-20
YL/BU-20
OR-20
GY-20
PLUGGED

1
2
3
4
5
6

H710-RA20 PK-18

POWER
GROUND
ROLLER SIGNAL
CALIBRATION

ROLLER

SWITCH A

SWITCH B
SWITCH C

BASE RH IMP CONT


253-9544

RA-C3
2305010
709-RA17 OR-18
J764-RA18 BR-18
H711-RA19 GN-18

GN-18
YL-18

MOM

1
2
3
4
5
6
7
8
9
10
11
12

202-RA23 BK-18
J943-RA5 GN-18
Y934-RA10 WH-18
J946-RA11 OR-18

H710-RA20 PK-18
H711-RA19 GN-18

CONN TO AIR SEAT


(HEATED SEAT ATCH)

L872-C162 BU-14
M700-C165 BR-18
M730-C72 YL-18
P781-C135 GY-18
P782-C136 PK-18
P783-C131 WH-18
P784-C132 OR-18
R981-C57 YL-18
T744-C160 WH-14
Y934-C53 WH-18
643-C25 GN-18
J994-C26 GY-18
N805-C211 BU-18
N822-C212 BR-18
N821-C213 GN-18
N809-C203 OR-18
N825-C204 PK-18
N824-C205 PK-18

RA-C2
2304009
709-RA6 OR-18
J764-RA7 BR-18
K757-RA8 YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

195-C177 YL-18
307-C107 OR-18
308-C71 YL-16
521-C181 YL-16
522-C168 WH-16
709-C155 OR-18
892-C110 BR-18
893-C143 GN-18
A314-C33 OR-18
A315-C34 WH-18
A755-C126 PK-18
A756-C127 BU-18
A758-C129 BR-18
A757-C128 GY-18
C703-C35 BR-18
C992-C70 PU-18
E912-C36 PU-18
E913-C37 YL-18
F711-C115 GN-18
F712-C116 GY-18
F773-C39 OR-18
F774-C40 WH-18
F853-C41 BR-18
F931-C114 PK-18
G985-C166 PU-18
H710-C42 PK-18
H711-C43 GN-18
H777-C137 OR-18
H779-C104 GN-18
J764-C153 BR-18
J943-C46 GN-18
J944-C47 BU-18
J946-C49 OR-18
J948-C157 PK-18
J992-C186 YL-18
J993-C187 PK-18
K757-C50 YL-18
K960-C161 PK-18
K961-C158 GN-18
L856-C164 YL-18
L857-C159 GN-18

CONN 10

WH-18
BR-18
YL-18
VI-18
GY-18
BU-18

POWER
GROUND
FNR SENSOR
OPEN
OPEN
STEERING SNSR

P-C1
1607690

CONN 15
MACHINE CONTROL
P-C3
262-1408
J1 1471445
1
308-P1 YL-16
KEY SWITCH ON
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

RIGHT ARM REST

A315-C34 WH-18
A314-C33 OR-18
614-C167 PU-18
C-C2
1552252
1
2
3
4
5
6
7
8
9
10
11
12

FC-C6
3E5179
105-FC21
202-FC20
307-FC23
308-FC24

RD-18
BK-18
OR-18
YL-18

200-C28 BK-18
202-C151 BK-18

709-FC1 OR-18
C992-FC6 PU-18
F711-FC18 GN-18
F712-FC19 GY-18
F931-FC5 PK-18
J764-FC2 BR-18
M730-FC3 YL-18

614-C182
E913-C37
E912-C36
614-C138

10

4 6

SW PARK. BK
190-8478
C-C12
2285856

200-C38 BK-18
202-C198 BK-18
200-C183 BK-18

10

4 6

SW IMP LOCKOUT
245-6033

202-FC4 BK-18
202-FC9 BK-18
202-FC14 BK-18
202-FC28 BK-18
202-FC15 BK-18
202-FC20 BK-18

C-C29
2285856

105-FC21 RD-18
105-FC8 RD-18
105-FC22 RD-18

307-FC23 OR-18

4 6

10

308-FC24
308-FC13
308-FC25
308-FC27

SW SEER
311-7070
C-C30
2285856

F711-FC16 GN-18
F711-FC29 GN-18
F711-FC31 GN-18

4 6

200-C79 BK-18
505-C75 BU-16
119-C81 PK-16
200-C171 BK-18

524-C52
529-C92
120-C89
523-C91
614-C90

F711-FC10 GN-18
F711-FC18 GN-18

502-C48 OR-18
506-C106 PU-18
118-C100 GY-16
500-C148 BR-16
614-C96 PU-18
1

10

SW RR WIPER
237-9157
C-C7
2285856

4 6

10

SW FR WIPER
237-9154

F712-FC11 GY-18
F712-FC19 GY-18

C-C5
2285856

F931-FC5 PK-18
J764-FC2 BR-18
M730-FC3 YL-18

200-C85 BK-18
502-C97 OR-16
118-C99 GY-16
200-C147 BK-18

200-C86 BK-18
524-C87 BU-16
120-C88 YL-18
200-C172 BK-18

10

4 6

C-C6
2285856

OFF
ON
ST

CAT DATA LINK (-)


5V SENSOR RETURN
HYDRAULIC OIL TEMP SENDER
NEGATIVE BATTERY 2 (-)

CAN A TERM RES 1


134-2540

A
B
C

WINCH DRIVE AWAY (N/C) (CAB)


WINCH DRIVE AWAY (N/O) (CAB)
SEER (N/C)
HORN ACTION ALM
232-1792

H414-FC7 YL-18
202-FC15 BK-18

INSTR CLUSTER CMPT


254-4091

FC-C1
2304009
F711-FC10 GN-18
F712-FC11 GY-18

1
2
3
4
5
6
7
8
9
10
11
12

H414-FC7 YL-18
308-FC13 YL-18
202-FC14 BK-18
202-FC9 BK-18
105-FC8 RD-18

SNSR PRESS. OVRD ANLG


POSITIVE BATTERY 4 (+)
POSITIVE BATTERY 2 (+)

PARK LAMPS
HORN
SUP INT USE
KEY SWITCH

MY SP SW (N/C)
MY SP SW (N/O)
TRACK SP SNSR SPLY (8V)
TRACK SP SNSR RTN (8V)

CHASSIS GND
BAT. GND
BAT. + (POS)

POSITIVE BATTERY 3 (+)


LEFT PUMP FORWARD SOL
LEFT PUMP REVERSE SOL
PWM DRIVER RETURN (1-4)
RIGHT PUMP FORWARD SOL
RIGHT PUMP REVERSE SOL

SW SERV BK
191-3587
1
2
3
4

BK-16
WH-16
GN-16

PWM DRVR RTN (9-12)


10V SENSOR RETURN
NEGATIVE BATTERY 3 (-)
LEFT MOTOR SOL
RIGHT MOTOR SOL
PWM DRIVER RETURN (5-8)
BLADE TILT RIGHT SOL
BLADE TILT LEFT SOL
SW AUTO/MANUAL SELECT (N/O)

SNSR PEDAL BK DCLR


224-5530

FC-C5
1552267
709-FC1 OR-18
J764-FC2 BR-18
M730-FC3 YL-18

PARK BRAKE SW (N/C)


PARK BRAKE SW (N/O)

CAN HIGH
CAN LOW
CAN SHIELD

FC-C4
1552272
202-FC4 BK-18
F931-FC5 PK-18
C992-FC6 PU-18

FUEL LEVEL SENDER


POSITIVE BATTERY 1 (+)

A
B
C

OR-18
BK-18
WH-18

BAT.
GND
SIG

FC-C8
1552264
308-FC27 YL-18
202-FC28 BK-18
F711-FC29 GN-18
F712-FC30 GY-18

1
2
3
4
5
6
7
8

SOL BLADE ANGLE LEFT


SOL BLADE ANGLE RIGHT
BLADE RAISE SOL
BLADE LOWER SOL
JOYSTICK CONT/PHS/LIGHT BAR/VARIOUS SNSRS
NEGATIVE BATTERY 4 (-)

CONN TO MR-C1
MSS HARNESS
[LOC SH 3 G-3]

CONN 13

KEY SWITCH (CRANK)


IMP SHUTOFF SOL
HYSTAT OVERRIDE SOL
ON/OFF DRIVER RTN 1-4
WINCH BRAKE SOL
PARK BRAKE SOL
START RELAY
START RELAY RETURN
WN DR AWAY LAMP
WN FREE SPOOL CAB LAMP
4TH VALVE FLOAT INDICATOR

10

4 6

SW RH WIPER
237-9158
C-C8
2285856

10

4 6

SW LIGHTS
180-6615

SEER INDICATOR

614-C193 PU-18
J994-C185 GY-18
J994-C68 GY-18
J992-C186 YL-18
J993-C187 PK-18
614-C192 PU-18
8

C-C4
2285856

200-C118 BK-18
103-C152 YL-14
202-C23 BK-18

200-C190
202-C188
202-C189
200-C191

195-C117 YL-18
P784-C132 OR-18
P783-C131 WH-18
614-C173 PU-18

4 6

10

SERVICE BRAKE SW (N/C)


DCLR PEDAL SIGNAL
JOYSTICK STEERING SNSR
JOYSTICK FNR SNSR
IMPL PRESS SNSR
SERVICE BRAKE SW (N/O)
4TH VALVE CYL EXTEND
4TH VALVE CYL RETRACT
WORK LAMP STATUS
BLADE ANGLE SNSR
BLADE RAISE SELECT SNSR
BLADE TILT SELECT SNSR
4TH VALVE FLOAT (N/C)
WINCH FREE SPOOL (N/C) (CAB)
WINCH FREE SPOOL (N/O) (CAB)
SEER (N/O)
4TH VALVE PARITY
RIGHT TRACK SPEED SIGNAL A
RIGHT TRACK SPEED SIGNAL B
LEFT TRACK SPEED SIGNAL A
LEFT TRACK SPEED SIGNAL B
SW OPR PRESENCE (N/O)
SW OPR PRESENCE (N/C)
IMP LOCKOUT SW (N/O)
IMP LOCKOUT SW (N/C)
4TH VALVE FLOAT (N/O)
RIPPER (WINCH) LEVER
SNSR WINCH PRESS.
ACCEL/DCLR THUMB ROLLER
SW INCREMENT (N/O)
SW DECREMENT (N/O)
SW AUTO/MANUAL SELECT (N/C)
THROTTLE SWITCH POS S1
CAN A DATA LINK +

SW 4TH VALVE
249-9022
C-C26
2285856

BK-18
BK-18
BK-18
BK-18

195-C105 YL-18
P782-C136 PK-18
P781-C135 GY-18
614-C174 PU-18
1

4 6

10

SW WN FREE SPOOL
249-9037
C-C17
2285856

200-C176 BK-18
202-C133 BK-18
H779-C104 GN-18

4 6

10

SW WN DRIVE AWAY
249-9047

C-C1
2285856

200-C175 BK-18
202-C134 BK-18
H777-C137 OR-18
C-C11
1552273
202-C130 BK-18
A755-C126 PK-18
A756-C127 BU-18
A757-C128 GY-18
A758-C129 BR-18

1
2
3
4
5
6

BK-18
PK-18
BU-18
GN-18
BR-18

COM
S1
S2
S3
S4

SW THROTTLE
106-0107

THROTTLE SWITCH POS


THROTTLE SWITCH POS
THROTTLE SWITCH POS
CHARGE FILTER BYPASS
WN 4th V FNCT - ADDRESS

709-C156 OR-18
J764-C154 BR-18
J948-C157 PK-18

4 6

10

SW 4TH V FLOAT
311-7069
C-C32
2285856

S2
S3
S4
SW
OUT

CAN (B) DATA LINK (+)


CAN (B) DATA LINK (-)

C-C19
1552272
195-C210 YL-18
N805-C211 BU-18
N822-C212 BR-18
614-C209 PU-18

J2

WN 4th V FNCT - ADDRESS IN


ALTERNATOR R TERMINAL
5TH FUNCTION HANDLE (CUSTOM)

200-C78 BK-18
527-C51 GN-16
122-C54 BU-18
200-C170 BK-18

643-C25 GN-18
647-C22 GN-16
614-C21 PU-18

C
S
B

ENGINE SPEED SNSR +


ENGINE SPEED SNSR -

DASH
8

SW LH WIPER
237-9158

F711-FC16 GN-18
F712-FC17 GY-18

F712-FC17 GY-18
F712-FC30 GY-18
F712-FC32 GY-18

527-C120 GN-18
530-C63 OR-18
122-C55 BU-18
526-C58 YL-16
614-C61 PU-18

BU-16
WH-18
YL-16
BR-16
PU-18

YL-18
YL-18
YL-18
YL-18

709-FC1 OR-18
C992-FC6 PU-18

200-C201 BK-18
202-C200 BK-18
N824-C205 PK-18

YL-16
PU-16
OR-16
BR-16

1
2
3
4

307-FC23 OR-18
105-FC22 RD-18

195-C206 YL-18
N809-C203 OR-18
N825-C204 PK-18
614-C202 PU-18

BU-18
WH-18
PK-16
BR-16
PU-18

FC-C3
1552267

PU-18
YL-18
PU-18
PU-18

CONN 8

505-C64
507-C84
119-C80
503-C83
614-C82

SW START
110-7887

FC-C7
1552272
308-FC25 YL-18

CAT DATA LINK (+)


5V SENSOR SUPPLY
BACKUP ALARM
NEGATIVE BATTERY 1 (-)

1
2
3
4

WH-18
BR-18
YL-18
VI-18

CAN (A) DATA LINK (+)


CAN (A) DATA LINK (-)

POWER
GROUND
SIGNAL
CAL

CAN A DATA LINK -

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

893-P34 GN-18
R997-P88 OR-18
321-P94 BR-18
202-P91 BK-14

450-P45 YL-18
451-P46 BR-18

893-P96 GN-18
893-P35 GN-18
893-P190 GN-18

P781-P118 GY-18
P782-P119 PK-18
N825-P229 PK-18

915-P51 GN-18
975-P63 WH-18
A499-P90 BU-18
A958-P52 WH-18
C831-P78 GN-18
C958-P98 BU-18
C959-P97 BR-18
E918-P128 GN-18

447-P102 PK-18
126-P84 PK-14

C831-P78 GN-18
C958-P98 BU-18
C959-P97 BR-18
C992-P163 PU-18

A314-P111 OR-18
A315-P112 WH-18

F711-P14 GN-18
F711-P54 GN-18
F711-P208 GN-18

E913-P153 YL-18
E918-P128 GN-18
F711-P14 GN-18
F711-P56 GN-18
F711-P134 GN-18
F712-P57 GY-18
F712-P72 GY-18
F712-P135 GY-18
F773-P108 OR-18

R981-P109 YL-18
F774-P110 WH-18
497-P113 BU-18
J766-P114 PU-18
126-P87 PK-14
K944-P60 YL-18
K943-P59 OR-18
H801-P58 PU-18
K947-P62 YL-18
K946-P61 OR-18

F774-P110 WH-18
F853-P127 BR-18

975-P63 WH-18
J764-P104 BR-18
202-P93 BK-14
C959-P97 BR-18
C958-P98 BU-18
H802-P99 GY-18
M928-P65 BU-18
M929-P66 WH-18
J943-P83 GN-18

H713-P69 PK-18
H714-P70 OR-18
H777-P158 OR-18

F712-P220 GY-18
F712-P22 GY-18
F712-P172 GY-18

N964-P47 BU-18
N970-P187 YL-18

H802-P99 GY-18

H779-P115 GN-18

J946-P146 OR-18

J992-P137 YL-18

K943-P59 OR-18
K944-P60 YL-18
K946-P61 OR-18
K947-P62 YL-18
K960-P18 PK-18
K960-P23 PK-18
K961-P19 GN-18
K961-P20 GN-18
L856-P185 YL-18
L857-P186 GN-18
L872-P28 BU-14
M700-P71 BR-18

N824-P230 PK-18
C992-P163 PU-18
M730-P105 YL-18
C703-P106 BR-18
F853-P127 BR-18
869-P74 PU-18
F931-P162 PK-18
J992-P137 YL-18
J993-P138 PK-18
643-P75 GN-18
K757-P145 YL-18
H710-P148 PK-18
H711-P149 GN-18
N822-P226 BR-18
P783-P116 WH-18
P784-P117 OR-18
N809-P228 OR-18
J994-P79 GY-18
770-P140 GN-18
833-P141 GY-18
769-P136 BU-18
835-P139 PU-18
G985-P16 PU-18
M700-P71 BR-18
E913-P153 YL-18
E912-P202 PU-18
N805-P225 BU-18
J948-P152 PK-18
C831-P78 GN-18
F773-P108 OR-18
J946-P146 OR-18
J944-P147 BU-18
Y934-P144 WH-18
A755-P154 PK-18
F711-P134 GN-18

N979-P73 GN-18
P730-P3 GN-18
R993-P89 BR-18
R993-P101 BR-18
R997-P88 OR-18
T744-P189 WH-14
T744-P210 WH-14
T745-P195 YL-14
Y758-P48 PK-18

H802-P64 GY-18
H802-P166 GY-18

127-P107
200-P122
195-P131
403-P143

N970-P187 YL-18
N973-P188 BR-18

N964-P47 BU-18
P730-P3 GN-18
P781-P118 GY-18

BLADE, SPADE, RING OR SCREW


TERMINAL

CONN TO EN-C12
ENGINE HARN
[LOC SH 2 H-7]

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
J1939(CAN) DATA LINK.

CONNS TO F-C1
CASE HARNESS
[LOC SH 2 H-12]

CONN 24

CONN 23

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO GW-C1
PROD LINK 321SR HARN
[LOC SH 3 F-5]

CONN 22

CONN TO GW-C2
PROD LINK 321SR HARN
[LOC SH 3 F-5]

CONN 21

CONN TO GW-C4
PROD LINK 321SR HARN
[LOC SH 3 E-5]

1
2

CONN 20

1
2
3
4
5
6
7
8
9
10
11
12

1
2

P-C2
1977261

P783-P116 WH-18
P784-P117 OR-18

A101-P178 GN-14

R981-P109 YL-18

184-P124 BU-14
195-P179 YL-14
322-P5 GY-14
506-P173 PU-18
507-P174 WH-18

R993-P100 BR-18
R997-P88 OR-18
T744-P198 WH-14
Y758-P48 PK-18
Y934-P144 WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

529-P175 WH-18

F711-P14 GN-18
F712-P72 GY-18

530-P201 OR-18
126-P82 PK-14
892-P37 BR-18

F712-P135 GY-18

893-P35 GN-18
F711-P171 GN-18
130-P13 RD-14
F712-P172 GY-18

CONN TO PL-C1
PROD LINK 121SR HARN
[LOC SH 3 H-5]

CONN 19

CONN TO PL-C4
PROD LINK 121SR HARN
[LOC SH 3 H-5]

CONN 18

CONN TO FP-C10
FUSE PANEL HARN
[LOC SH 2 B-7]

CONN 17

P-C15
1552252
A101-P178 GN-14
184-P124 BU-14
200-P197 BK-14
L872-P24 BU-14
T744-P210 WH-14
L873-P200 GY-14
T745-P195 YL-14

200-P40 BK-14
202-P41 BK-10

GND FRAME
"M10 THD"

GND PLATF
"M10 THD"

NOTE A

NOTE A

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO GP-C1
ACCUGRADE PM400 HARN
[LOC SH 3 A-15]

CONN 16

PLATFORM

13

C-C23
1552272
122-C56 BU-16
200-C119 BK-16
526-C58 YL-16
527-C197 GN-16

122-C56 BU-16
200-C119 BK-16
526-C58 YL-16
527-C197 GN-16

12

PART NO.

CHG

LOCATION

A
AC
AE
AH
C
CL
E
EG
EH
EK
EN
F
FC
FN
FP
GA
GC
GF
GH
GJ
GP
GR
GV
GW
HN
LA
LH
LW
MR
N
P
PL
RA
RH
RW
RL
R
W
WN
Y

192-7805
276-4299
249-9048
249-9034
311-0292
311-0293
288-0526
238-2666
249-9024
238-2666
245-6040
245-6037
245-6044
249-9065
249-9026
311-0295
249-9033
249-9031
249-9032
311-0298
249-9030
311-0305
311-0297
249-9035
269-7648
269-7656
249-9049
249-9060
249-9028
269-7697
311-0294
249-9069
269-7657
249-9050
249-9061
245-6032
245-6043
185-4303
269-7667
249-9062

00
01
02
02
00
00
01
01
04
01
06
04
03
02
04
00
05
01
02
00
03
00
00
02
01
04
02
01
01
00
00
03
02
02
02
05
05
02
00
02

SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH

WH

249-9067

01

SH 2

NOTE
DESCRIPTION
HARNESS AS.
AIR SEAT
HVAC
AC COMPRESSOR
ACCUGRADE AS400 BULKHEAD
CONSOLE EROPS
CONSOLE OROPS
ENGINE
INJECTOR CYLINDER JUMPER
ELECTRO-HYDRAULIC
INJECTOR CYLINDER JUMPER
ENGINE AND HYSTAT
CASE
DASH
WINCH - CASE
FUSE PANEL
ACCUGRADE DASH
ACCUGRADE CONSOLE
ACCUGRADE FRONT
ACCUGRADE HOOD
ACCUGRADE GPS DISPLAY
ACCUGRADE (PM400)
ACCUGRADE ROOF
ACCUGRADE LASER DISPLAY
GATEWAY WORLDVIEW
HORN
LEFT ARMREST
GR CONT LEFT BULKHEAD
LH DOOR
MACHINE SECURITY SYSTEM
WINCH - RIPPER
PLATFORM
PRODUCT LINK
RIGHT ARMREST
ACCUGRADE RIGHT BULKHEAD
RH DOOR
ROOF - OROPS
ROOF - EROPS
A/C CONDENSER GP
WINCH PUMP
WASHER PUMPS
WIRE AS.
H-15
HYD BYP SW

AA
CC
EE
FF
HH

249-9072
249-9019
269-7658
249-9017
249-9018

03
04
02
05
04

SH
SH
SH
SH
SH

F-7
F-7
G-7
G-7
G-7

2
2
2
2
2

G-12
D-2
I-7
B-11
C-11
G-8
H-1
H-3
C-13
I-3
G-5
H-12
F-9
A-5
C-7
H-11
I-13
C-14
B-13
F-7
A-15
I-15
H-7
F-5
H-5
H-10
C-10
I-1
G-1
D-8
H-7
H-5
G-9
C-10
H-1
B-12
B-14
F-1
I-5
I-15

CABLE AS.
POS
NEG
POS
POS
NEG

(STARTER
(DISC SW
(BAT. TO
(BAT. TO
(BAT. TO

NOTE

DESCRIPTION

NOTE A:

ASSEMBLE TERMINALS TO DESIGNATED STUD

NOTE B:

THE FOLLOWING WIRES ARE TO BE TWISTED TOGETHER


(AT LEAST 1 TURN/25mm)
F711-GN
J813-BK
H708-OR
F870-BU

CONN TO FP-C1
FUSE PNL HARN
[LOC SH 2 C-7]

1
3
2
3
1
2
2
2
2
2
2
2
1
3
2
3
3
3
3
3
3
3
3
3
2
1
3
3
3
3
1
3
1
3
3
2
1
3
2
2

AND
AND
AND
AND

ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH

ATCH

ATCH

TO ALT)
TO GND)
STARTER)
ST TO JCT BLK)
DISC SW)

F712-GY
U717-OR
P730-GN
J809-WH

L856-YL AND L857-GN


K960-PK AND K961-GN
J914-PU AND J913-GN

892-BR AND 893-GN


450-YL AND 451-BR
J921-PK AND J922-GY

NOTE F:

INSERT PINS INTO RECEPTACLE AS. AFTER ASSEMBLY INTO DOOR

NOTE G:

FOR WINCH ATCH ONLY, ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1.
CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8, AND JUMPER WIRE N970 TO
REMAIN IN CONNECTOR N-C10.

NOTE H:

FOR WINCH WITH 4TH VALVE FUNCTION ATCH ASSEMBLE CONNECTORS N-C1 AND N-C2 TO
CONT A1 ECM 1. DISASSEMBLE CONNECTOR N-C8
FROM N-C10.
ASSEMBLE CONNECTORS
N-C8 AND N-C9 TO CONT A1 ECM 2. [FOR FUTURE USE, TIE-WRAP CONNECTOR N-C10 TO
HARNESS BREAKOUT.]

NOTE J:

FOR RIPPER ATCH ONLY, ASSEMBLE CONNECTORS N-C1 AND N-C9 TO


CONT A1 ECM 1. CONNECTOR N-C10 TO REMAIN ASSEMBLED TO
CONNECTOR N-C8, AND JUMPER WIRE N970 TO REMAIN IN CONNECTOR
N-C10.

NOTE K:

DOUBLE UPPERCASE LETTERS REPRESENT LOWER CASE LETTERS ON ACTUAL CONNECTOR

CONN 30

ATCH

1
2
3
4

THIS SCHEMATIC IS FOR THE D3K, D4K & D5K TRACK-TYPE LOADER

CONN TO RW-C1
RH WIPER HARN
[LOC SH 3 H-2]

PART #: 239-5276-01

CONN 14

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

EROPS ROOF

14

C-C21
2253854
1
103-C152 YL-14
2
200-C27 BK-18
3
105-C24 RD-18
4
106-C139 WH-18
5
108-C149 RD-18
6
110-C98 RD-16
7
118-C32 GY-16
8
119-C59 PK-16
9
120-C111 YL-16
10
122-C60 BU-16
11
124-C93 GN-14
12
124-C94 GN-14
13
125-C3 OR-14
14
129-C19 BU-16
15
158-C14 BR-14
16
158-C66 BR-14
17
159-C144 BU-14
18
159-C145 BU-14
19
180-C62 GN-14
20
184-C108 BU-14
21
308-C150 YL-18
22
320-C30 OR-16
23
506-C106 PU-18
24
507-C84 WH-18
25
529-C92 WH-18
26
530-C63 OR-18
27
607-C121 PK-14
28
608-C122 GN-14
29
647-C22 GN-16
30
614-C184 PU-18

IDENT

31

EROPS CONSOLE

15

ENGINE CONTROL CIRCUIT.


TRANSMISSION CONTROL CIRCUIT.
MACHINE SECURITY CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
CAN DATA LINK B.
CAN DATA LINK D.
WINCH CONTROL CIRCUIT.

CONNS TO F-C11
CASE HARNESS
[LOC SH 2 H-12]

N970-P187 YL-18
N973-P188 BR-18

S AXIS HDL WN RIP.


307-4673

STRAP -GRND
7G-1060

SPLICE

CONN 25

P-C11
1552269

Y758-P48 PK-18

CIRCUIT GROUPING DESIGNATION

RS-232 DATA LINK.

N979-P73 GN-18
N960-P77 OR-18
N957-P80 PK-18

WINCH-RIPPER
LEVER (ATCH)

200-C207 BK-18
202-C208 BK-18
N821-C213 GN-18

DESCRIPTION

RIPPER CONTROL CIRCUIT.


ACCUGRADE CONTROL CIRCUIT.

127-P192 RD-18
200-P15 BK-18
195-P26 YL-18
403-P27 GN-18

P782-P119 PK-18

K960-P23 PK-18
K961-P20 GN-18

CIRCUIT CONNECTED

P-C19
1552252

T744-P210 WH-14
T744-P189 WH-14
T744-P198 WH-14

N825-P229 PK-18

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ATCH WIRE, CABLE, COMPONENT

P-C7
3E3364

R997-P88 OR-18

N824-P230 PK-18

RD-18
BK-18
YL-18
GN-18

N979-P73 GN-18
N960-P77 OR-18
N957-P80 PK-18

R993-P89 BR-18
R993-P101 BR-18
R993-P100 BR-18

N822-P226 BR-18

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

H#

1
2
3
4
5
6
7
8
9
10
11
12

127-P193 RD-18
893-P207 GN-18
892-P206 BR-18
403-P205 GN-18
195-P204 YL-18
200-P203 BK-18
F711-P208 GN-18
F712-P209 GY-18

M792-P142 BU-18
M928-P65 BU-18
M929-P66 WH-18
N964-P47 BU-18
P730-P3 GN-18

N809-P228 OR-18

ABBREV

CONNECTOR

P-C5
1552252

L872-P28 BU-14
L872-P24 BU-14
L872-P199 BU-14

N821-P227 GN-18

A756-P155 BU-18
A757-P156 GY-18
A758-P157 BR-18
M792-P142 BU-18
Y758-P48 PK-18

COLOR ABBREVIATIONS

12

L856-P185 YL-18
L857-P186 GN-18

M792-P142 BU-18
M928-P65 BU-18
M929-P66 WH-18
N805-P225 BU-18

YL
RD
GY/VI/BK
GY/VI

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

P-C17
1907613
1
A499-P90 BU-18
2
C958-P98 BU-18
3
C959-P97 BR-18
4
G434-P125 BU-18
5
H802-P166 GY-18
6
J765-P95 BU-18
7
J766-P114 PU-18
8
M792-P142 BU-18
9
R993-P101 BR-18
10
R993-P89 BR-18
11
R997-P88 OR-18

K961-P19 GN-18
K961-P20 GN-18
K961-P212 GN-18

M730-P105 YL-18

SPEAKER LH SPEAKER LH +
GROUND
NC
BAT. + MEMORY
BAT. + (12V)
SPEAKER RH SPEAKER RH +

CONN 26

P-C16
3E5179

K960-P18 PK-18
K960-P23 PK-18
K960-P211 PK-18

K757-P145 YL-18

GN/WH/BK
GN/WH
BK

CONN TO EH-C1
EH HARNESS
[LOC SH 2 C-12]

P-C4
3E5179

J994-P79 GY-18

RADIO AM FM CD
248-4152
1
2
3
4
5
6
7
8

108-R43 RD-18
106-R40 WH-18
512-R38 GN-18
511-R7 BR-18

CONN 27

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

200-P176 BK-18
321-P94 BR-18
447-P102 PK-18
497-P113 BU-18
506-P173 PU-18
507-P174 WH-18
529-P175 WH-18
530-P201 OR-18
769-P136 BU-18
770-P140 GN-18
833-P141 GY-18
835-P139 PU-18

J993-P138 PK-18

N964-P47 BU-18
403-P44 GN-18

CONN TO GF-C1
ACCUGRADE FR HARN
[LOC SH 3 B-14]

1
2
3
4
5
6
7
8
9
10
11
12

195-P180 YL-14
306-P42 GN-18
322-P5 GY-14
403-P25 GN-18
450-P45 YL-18
451-P46 BR-18
521-P49 YL-16
522-P50 WH-16
709-P31 OR-18
892-P38 BR-18
893-P36 GN-18
915-P51 GN-18
A958-P52 WH-18
C831-P78 GN-18
F711-P54 GN-18
F712-P55 GY-18
F868-P9 OR-18
F869-P8 PK-18
H708-P159 OR-18
H801-P58 PU-18
J764-P76 BR-18
J765-P165 BU-18
J807-P7 BK-18
J808-P10 BK-18
K943-P59 OR-18
K944-P60 YL-18
K946-P61 OR-18
K947-P62 YL-18

J766-P114 PU-18
K943-P59 OR-18
K944-P60 YL-18
K946-P61 OR-18
K947-P62 YL-18

J948-P152 PK-18

509-R4 WH-18
508-R5 PU-18
200-R42 BK-18

P-C10
1673692

J765-P95 BU-18
J765-P165 BU-18
J765-P164 BU-18

J944-P147 BU-18

B+

R-C3
1552264

1
2
3
4
5
6
7
8

127-P194 RD-14

N973-P188 BR-18

H708-P2 OR-18
H708-P129 OR-18
H708-P159 OR-18

MOTOR
T

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

J764-P33 BR-18
J764-P76 BR-18
J764-P104 BR-18
J764-P151 BR-18

H801-P58 PU-18
H802-P99 GY-18
J764-P33 BR-18
J764-P104 BR-18
J764-P151 BR-18
J765-P164 BU-18
J766-P114 PU-18
J943-P83 GN-18

BK-16
BR-16
OR-16
GY-16

BK
GN
RD
YL

CIRCUIT NOT CONNECTED

N960-P77 OR-18

H713-P69 PK-18
H714-P70 OR-18
H801-P58 PU-18

H711-P149 GN-18

P-C6
1471446
307-P120 OR-18
E918-P128 GN-18
915-P51 GN-18
H708-P168 OR-18
P730-P3 GN-18
A958-P52 WH-18
306-P42 GN-18
J765-P164 BU-18
H777-P158 OR-18
H779-P115 GN-18
N821-P227 GN-18

N957-P80 PK-18

H708-P168 OR-18

H708-P168 OR-18
H710-P148 PK-18

751-P67 GN-18
752-P68 YL-18
H713-P69 PK-18
H714-P70 OR-18
709-P126 OR-18
202-P32 BK-14

F712-P57 GY-18
F712-P135 GY-18

G434-P125 BU-18

G434-P125 BU-18
G985-P16 PU-18

GND
1
2
3
4

CIRCUIT CONNECTED

M792-P142 BU-18
M928-P65 BU-18
M929-P66 WH-18

F712-P72 GY-18
F712-P55 GY-18
F712-P209 GY-18

F931-P162 PK-18

WH
BK

SYMBOL

J808-P10 BK-18

F711-P21 GN-18
F711-P171 GN-18

E912-P202 PU-18

A499-P90 BU-18
126-P86 PK-14
126-P85 PK-14

106-R3 WH-18
200-R16 BK-18

P-C8
1552252

K943-P59 OR-18
K944-P60 YL-18
K946-P61 OR-18
K947-P62 YL-18
K960-P211 PK-18
K961-P212 GN-18
L856-P185 YL-18
L857-P186 GN-18
L872-P24 BU-14
L872-P199 BU-14
L873-P200 GY-14

F711-P56 GN-18
F711-P134 GN-18
F711-P218 GN-18

A958-P52 WH-18
C703-P106 BR-18

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

751-P67 GN-18
752-P68 YL-18
975-P63 WH-18
E918-P128 GN-18
H708-P129 OR-18
H713-P69 PK-18
H714-P70 OR-18
H802-P64 GY-18
M928-P65 BU-18
M929-P66 WH-18

F869-P8 PK-18

893-P36 GN-18
893-P207 GN-18

A757-P156 GY-18

L872-P199
K960-P211
K961-P212
T744-P189
T745-P195
L873-P200
L856-P185
L857-P186

G434-P125 BU-18
H708-P2 OR-18
H708-P129 OR-18
H708-P159 OR-18
H713-P69 PK-18
H714-P70 OR-18
H801-P58 PU-18
H802-P64 GY-18
H802-P166 GY-18
J764-P76 BR-18
J765-P95 BU-18
J765-P165 BU-18
J766-P114 PU-18
J807-P7 BK-18

893-P216 GN-18
893-P217 GN-18

A758-P157 BR-18

DOME LAMP
084-4277

A499-P90 BU-18
A958-P52 WH-18
C831-P78 GN-18
C958-P98 BU-18
C959-P97 BR-18
E918-P128 GN-18
F711-P21 GN-18
F711-P54 GN-18
F711-P171 GN-18
F711-P208 GN-18
F712-P22 GY-18
F712-P55 GY-18
F712-P172 GY-18
F712-P209 GY-18
F868-P9 OR-18

893-P34 GN-18
893-P96 GN-18
893-P183 GN-18

A756-P155 BU-18

FR RH FLOOD LAMP ATCH


240-0102

CONN 28

709-P17 OR-16
709-P31 OR-18
751-P67 GN-18
752-P68 YL-18
769-P136 BU-18
770-P140 GN-18
833-P141 GY-18
835-P139 PU-18
892-P37 BR-18
892-P38 BR-18
892-P206 BR-18
892-P213 BR-18
893-P35 GN-18
893-P36 GN-18
893-P207 GN-18
893-P216 GN-18
915-P51 GN-18
975-P63 WH-18
A101-P178 GN-14

892-P38 BR-18
892-P206 BR-18

A499-P90 BU-18
A755-P154 PK-18

892-P39 BR-18
R993-P100 BR-18
G434-P125 BU-18
202-P92 BK-14

1
2

CONN TO N-C6
WINCH HARNESS
[LOC SH 3 D-8]

530-P201 OR-18

709-P31 OR-18
709-P17 OR-16

892-P213 BR-18
892-P214 BR-18

A315-P112 WH-18

1
2
3
4
5
6
7
8

521-P49 YL-16
522-P50 WH-16
529-P175 WH-18

892-P37 BR-18
892-P53 BR-18

892-P39 BR-18
892-P182 BR-18
893-P34 GN-18
893-P183 GN-18
915-P51 GN-18
975-P63 WH-18
A314-P111 OR-18

607-R10 PK-18
200-R11 BK-18

507-P174 WH-18

892-P39 BR-18
892-P43 BR-18
892-P182 BR-18

709-P30 OR-18
709-P103 OR-18
709-P126 OR-18
751-P67 GN-18
752-P68 YL-18
769-P136 BU-18
770-P140 GN-18
833-P141 GY-18
835-P139 PU-18
869-P74 PU-18

FR RH LONG RNG
154-7986 STD
240-0101 ATCH

R-C7
1552269

P-C14
3E3388

403-P25 GN-18
403-P27 GN-18
403-P143 GN-18
403-P205 GN-18
447-P102 PK-18
450-P45 YL-18
451-P46 BR-18
497-P113 BU-18
506-P173 PU-18

751-P67 GN-18
752-P68 YL-18
769-P136 BU-18
770-P140 GN-18
833-P141 GY-18
835-P139 PU-18

321-P94 BR-18
403-P44 GN-18
447-P102 PK-18
450-P45 YL-18
451-P46 BR-18
497-P113 BU-18
521-P49 YL-16
522-P50 WH-16
643-P75 GN-18

1
2

FR WIPER MOT
262-0319

195-P11 YL-16
195-P26 YL-18
195-P131 YL-18
195-P179 YL-14
195-P180 YL-14
195-P204 YL-18
200-P15 BK-18
200-P122 BK-18
200-P176 BK-18
200-P197 BK-14
200-P203 BK-18
202-P12 BK-18
306-P42 GN-18
321-P94 BR-18
322-P5 GY-14

447-P102 PK-18
450-P45 YL-18
451-P46 BR-18
497-P113 BU-18
521-P49 YL-16
522-P50 WH-16

308-P1 YL-16

CONN 29

200-R17
500-R19
502-R18
118-R20

184-P124 BU-14

403-P44 GN-18
403-P27 GN-18
403-P25 GN-18
403-P143 GN-18
403-P205 GN-18

126-P84 PK-14
126-P85 PK-14
126-P86 PK-14
126-P87 PK-14
195-P181 YL-18
200-P40 BK-14
202-P32 BK-14
202-P41 BK-10
202-P91 BK-14
202-P92 BK-14
202-P93 BK-14
306-P42 GN-18
307-P120 OR-18

FR LH LONG RNG
154-7986 STD
240-0101 ATCH

608-R9 GN-18
200-R8 BK-18

126-P82 PK-14
127-P107 RD-18
127-P192 RD-18
127-P193 RD-18
127-P194 RD-14
130-P13 RD-14

BK-14
BK-14
BK-14
BK-14
BK-18
BK-10

709-P30 OR-18
709-P126 OR-18
709-P103 OR-18

1
2

R-C12
2305008

306-P42 GN-18
321-P94 BR-18

L872-P28 BU-14
M700-P71 BR-18
M730-P105 YL-18
P781-P118 GY-18
P782-P119 PK-18
P783-P116 WH-18
P784-P117 OR-18
R981-P109 YL-18
T744-P198 WH-14
Y934-P144 WH-18
643-P75 GN-18
J994-P79 GY-18
N805-P225 BU-18
N822-P226 BR-18
N821-P227 GN-18
N809-P228 OR-18
N825-P229 PK-18
N824-P230 PK-18

FR LH FLOOD LAMP ATCH


240-0102

R-C8
1552269

CONN TO N-C5
WINCH HARNESS
[LOC SH 3 D-8]

RD-18
RD-18
RD-18
RD-14

200-P40 BK-14
200-P122 BK-18
200-P197 BK-14
200-P203 BK-18
200-P15 BK-18
200-P176 BK-18

202-P32
202-P91
202-P92
202-P93
202-P12
202-P41

1
2
3
4
5
6
7
8

130-P13 RD-14
892-P213 BR-18
893-P216 GN-18
H708-P2 OR-18
J808-P10 BK-18
N964-P47 BU-18
P730-P3 GN-18
Y758-P48 PK-18

195-P181 YL-18
195-P11 YL-16
195-P26 YL-18
195-P179 YL-14
195-P180 YL-14
195-P204 YL-18
195-P131 YL-18

195-P181 YL-18
307-P120 OR-18
308-P1 YL-16
521-P49 YL-16
522-P50 WH-16
709-P103 OR-18
892-P182 BR-18
893-P183 GN-18
A314-P111 OR-18
A315-P112 WH-18
A755-P154 PK-18
A756-P155 BU-18
A758-P157 BR-18
A757-P156 GY-18
C703-P106 BR-18
C992-P163 PU-18
E912-P202 PU-18
E913-P153 YL-18
F711-P56 GN-18
F712-P57 GY-18
F773-P108 OR-18
F774-P110 WH-18
F853-P127 BR-18
F931-P162 PK-18
G985-P16 PU-18
H710-P148 PK-18
H711-P149 GN-18
H777-P158 OR-18
H779-P115 GN-18
J764-P151 BR-18
J943-P83 GN-18
J944-P147 BU-18
J946-P146 OR-18
J948-P152 PK-18
J992-P137 YL-18
J993-P138 PK-18
K757-P145 YL-18
K960-P18 PK-18
K961-P19 GN-18
L856-P185 YL-18
L857-P186 GN-18

608-R13 GN-18
200-R15 BK-18

P-C13
1552264

PK-14
PK-14
PK-14
PK-14
PK-14

127-P107
127-P192
127-P193
127-P194

RA-C5
1907612
202-RA23 BK-18
709-RA22 OR-18
H710-RA20 PK-18
H711-RA19 GN-18
J764-RA21 BR-16
J943-RA5 GN-18
J944-RA12 BU-18
J946-RA11 OR-18
K757-RA8 YL-18
Y934-RA10 WH-18

202-RA23 BK-18

709-P30 OR-18
J764-P33 BR-18
869-P74 PU-18

A
B
C

TO HYD CAL
SENSOR

1
2
3
4
5
6

C703-LA11 BR-18

126-P82
126-P84
126-P85
126-P86
126-P87

P-C20
3E3370

SWITCH B

LA-C3
1552273

J764-LA2 BR-18
J764-LA10 BR-18
J764-LA21 BR-18

ROLLER

LEFT ARM REST

202-C73 BK-18
G985-C166 PU-18
M700-C165 BR-18

105-C24 RD-18
202-C65 BK-18
307-C107 OR-18
308-C103 YL-18

C-C15
1552272
120-C112 YL-16
200-C125 BK-16
523-C91 BR-16
524-C196 BU-16

BK-14
BK-14

180-C62 GN-14
200-C69 BK-14

195-C177 YL-18
307-C107 OR-18
308-C71 YL-16
521-C181 YL-16
522-C168 WH-16
643-C25 GN-18
709-C155 OR-18
892-C110 BR-18
893-C143 GN-18
A314-C33 OR-18
A315-C34 WH-18
A755-C126 PK-18
A756-C127 BU-18
A758-C129 BR-18
A757-C128 GY-18
C703-C35 BR-18
C992-C70 PU-18
E912-C36 PU-18
E913-C37 YL-18
F711-C115 GN-18
F712-C116 GY-18
F773-C39 OR-18
F774-C40 WH-18
F853-C41 BR-18
F931-C114 PK-18
G985-C166 PU-18
H710-C42 PK-18
H711-C43 GN-18
H777-C137 OR-18
H779-C104 GN-18
J764-C153 BR-18
J943-C46 GN-18
J944-C47 BU-18
J946-C49 OR-18
J948-C157 PK-18
J992-C186 YL-18
J993-C187 PK-18
J994-C26 GY-18
L857-C159 GN-18
K757-C50 YL-18
K960-C161 PK-18
K961-C158 GN-18
L856-C164 YL-18
L872-C162 BU-14
M700-C165 BR-18
M730-C72 YL-18
N805-C211 BU-18
N809-C203 OR-18
N821-C213 GN-18
N822-C212 BR-18
N824-C205 PK-18
N825-C204 PK-18
P781-C135 GY-18
P782-C136 PK-18
P783-C131 WH-18
P784-C132 OR-18
R981-C57 YL-18
T744-C160 WH-14
Y934-C53 WH-18

85

1
2

R-C6
1552269

P-C12
3E3388

B +
HI
MED-HI
MED
LOW
A/C
GND
BACKLIGHTING (+)
BACKLIGHTING (-)
B +
SIGNAL
GND

129-C19 BU-16
200-C20 BK-18

J992-C186 YL-18

J994-C26 GY-18
J994-C68 GY-18
J994-C185 GY-18

NOTE A

200-C15 BK-18
567-C7 WH-18

J948-C157 PK-18

CONN 3

CONSOLE GND
"M10 THD"

521-C4 YL-18
614-C13 PU-18

1
2
3
4
5
6
7
8
9
10
11
12

30

86

MOM

C-C24
1779654

HVAC CONT PANEL


267-5239

C-C16
1552252
125-C11 OR-14
C546-C101 WH-16
C558-C12 BU-14
516-C2 GN-14
517-C18 BU-14
567-C7 WH-18
200-C8 BK-18
614-C5 PU-18
200-C17 BK-18
125-C10 OR-14
A528-C102 YL-16
200-C142 BK-14

1
5
2
4
3

MOM

106-C139 WH-18
108-C149 RD-18
110-C98 RD-16
118-C32 GY-16
118-C99 GY-16
118-C100 GY-16
119-C59 PK-16
119-C80 PK-16
119-C81 PK-16

C-C18
9X1054
124-C16 GN-12
C546-C101 WH-16
200-C6 BK-16
515-C1 GY-12

MOM

105-C24 RD-18

RLY BLOWER HIGH


115-1615

MOM

103-C152 YL-14

R-C5
1552269
608-R1 GN-18
200-R12 BK-18

MOM

EROPS CONSOLE

106-R3 WH-18
106-R40 WH-18
108-R43 RD-18
118-R20 GY-16
200-R8 BK-18
200-R11 BK-18
200-R12 BK-18
200-R15 BK-18
200-R16 BK-18
200-R17 BK-16
200-R42 BK-18
500-R19 BR-16
502-R18 OR-16
508-R5 PU-18
509-R4 WH-18
511-R7 BR-18
512-R38 GN-18
607-R10 PK-18
608-R1 GN-18
608-R9 GN-18
608-R13 GN-18

MOM

(Dimensions: 48 inches x 35 inches)

36 Page, Color 2,

KENR5711-01 VOL 1 of 3

15

11

10

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
9

KENR5711-01
September 2007

Harness And Wire Electrical Schematic Symbols

Description

Wire Color

Power Circuits

Description

Control Circuits (Continued)

Pressure
Symbol

102

BU

Running Lamps

E912

PU

Lift Lever Neutral Postion Switch (N.O.)

CID

103

YL

Auxiliary Circuit

E913

YL

Lift Lever Neutral Postion Switch (N.C.)

0001

Injector Cylinder #1

105

RD

Key Switch

E918

GN

Implement Lockout Switch (N.C.)

0002

Injector Cylinder #2

106

WH

Dome Lamp

E965

BU

Engine Speed / Timing Sensor B (-)

0003

Injector Cylinder #3

108

RD

Cab Radio

F711

GN

Engine CAN 1 (+)

0004

Injector Cylinder #4

110

RD

GPS Display

F712

GY

Engine CAN 1 (-)

0005

Injector Cylinder #5

112

PU

Main Power Relay Output

F773

OR

Governor Accelerate

0006

Injector Cylinder #6

114

RD

Forward Warning Horn

F774

WH

Governor Decelerate

0041

8 Volt DC Supply

115

RD

Machine Control

F853

BR

Travel Speed

0091

Throttle Position Sensor

118

GY

Front Wiper

F868

OR

Winch Cable Out Solenoid

0100

Engine Oil Level Sensor

119

PK

Rear Wiper

F869

PK

Winch Cable In Solenoid

0110

Engine Coolant Temperature Sensor

120

YL

Left Wiper

F870

BU

Winch Freespool Solenoid

0168

Electrical System Voltage

122

BU

Right Wiper

F931

PK

Parking Brake Solenoid Return

0172

Intake Manifold Air Temperature Sensor

124

GN

HVAC Blower

G434

BU

All Wheel Drive Oil Temperature Sensor

0174

Fuel Temperature Sensor

125

OR

HVAC Control

G985

PU

Seat Switch

0190

Engine Speed Sensor

126

PK

Transmission Control

H414

YL

Warning Switch To Alarm

0247

SAE J1939 Data Link

127

RD

Product Link

H451

GN

Water In Fuel Sensor

0248

CAT Data Link

129

BU

Accessory Power Port

H708

OR

Implement Control Kickout Switch #1

0253

Personality Module

273-5070

130

RD

Auxiliary Circuit

H710

PK

Implement Control Lift Lever Position

0261

Engine Timing Calibration

At room temperature unless otherwise noted.

158

BR

HVAC Condensor #1

H711

GN

Implement Control Tilt Lever Position

0262

5 Volt Sensor DC Power Supply

Component

Part No.
134-2540
178-9570
238-9397
252-4734

Component Description
CAN A
A/C Compressor
Excitation
Hystat Override, Parking Brake

Resistor:
Solenoid:
Resistor:
Solenoid:

257-8924

Sender:

269-4669

Resistance (Ohms)
120
3.5 0.15 @ 20C (68F)
120
7.5 0.4
Empty - 240-250
Full - 28-33

Fuel Level
Left Pump (Forward), Left Pump (Reverse), Track Motor (Left),
Track Motor (Right), Winch Reel (In), Winch Reel (Out),
Right Pump (Forward), Right Pump (Reverse)

Solenoid:
Solenoid:

4.26 @ 20C (68F)

Start Aid

13.25 0.5

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

BU

HVAC Condensor #2

H713

PK

Implement Control Lift Solenoid

0266

Crank Without Injection Input

RD

Operator Seat

H714

OR

Implement Control Lower Solenoid

17

Module not responding.

0267

184

BU

Accugrade Power Module

H777

OR

Warning Lamp To Switch #1

18

Sensor supply fault.

0268

Remote Shutdown Input


Programmed Parameter Fault

195

YL

Product Link
Ground Circuits

H779

GN

Warning Lamp To Switch #3

19

Condition not met.

0291

Engine Cooling Fan Solenoid

H801

PU

Proportional Driver 1-4 Return (ECM 1)

20

Parameter failures.

0296

Transmission Control

200

BK

Main Chassis

H802

GY

Proportional Driver 5-8 Return (ECM 1)

0342

Secondary Engine Speed Sensor

202

BK

J764

BR

Switch / Sensor Return #1

0444

Starter Motor Relay

J765

BU

Switch / Sensor Return #2

0526

Turbo Wastegate Actuator

WH

Starter Relay #1 Output

J766

PU

Switch / Sensor Return #3

1603

Machine Control Module

GN

Key Switch To Starter Relay

J807

BK

Proportional Return #1

1639

Machine Security System Module

307

OR

Key Switch To Neutral Start Switch or Control

J808

BK

Proportional Return #2

1779

Fuel Rail Pressure Valve 1 Solenoid

308

YL

Main Power Relay Coil

J809

BK

Proportional Return #3

1785

Inlet Manifold Pressure Sensor

309

GY

Alternator Regulator

J813

BK

Proportional Return #4

1797

Fuel Rail Pressure Sensor

310

PU

Start Aid Switch To Start Aid Solenoid

J913

GN

Ripper In Valve

1834

Ignition Key Switch

320

OR

Horn Switch To Horn Relay

J914

PU

Ripper Lower Valve

2417

Ether Injection Control Solenoid

321

BR

Backup Alarm Lamp / Travel Alarm

J921

PK

Ripper Lift Valve

322

GY

Forward Warning Horn

J922

GY

Ripper Out Valve

375

BR

Flamp Plug System Fuel Solenoid

J943

GN

Implement Mode Switch (N.O.)

382

PK

Start Aid Solenoid (+)

J944

BU

Implement Mode Switch (N.C.)

CID

Implement Manual Mode Switch (N.C.)

0041

Sensor Power Supply (8 DCV)


Parking Brake Switch

GN

Start Aid Solenoid (-)


Monitoring Circuits

J946

OR

J948

PK

Ripper Lift / Lower

GN

Alternator 'R' Terminal - Engine #1

J992

YL

Miscellaneous Switch #1

0091

Throttle Position Switch

430

BU

Air Filter

J993

PK

Miscellaneous Switch #2

0096

Fuel Level Sensor


Transmission Pilot Pressure Solenoid

447

PK

Fuel Level Gage

J994

GY

Miscellaneous Switch #3

0133

450

YL

Engine #1 Tachometer Sender (+)

K757

YL

Blade Rotation

0148

Hystat Drive Pressure Sensor


Electrical System Voltage

497

BU

Engine #1 Tachometer Sender (-)


Sensor Power
Accessory Circuits

K779

PU

Alternator 'D' Terminal

0168

K943

OR

Travel Left Solenoid - Front

0190

Engine Speed Sensor

Travel Left Solenoid - Rear

0247

J1939 Data Link

OR

Travel Right Solenoid - Rear

0262

5 Volt Sensor DC Power Supply

K944

YL

500

BR

Wiper - Front (Park)

K946

502

OR

Wiper - Front (High)

K947

YL

Travel Right Solenoid - Front

0268

Programmable Parameter

503

BR

Wiper - Rear (Park)

K960

PK

Controller Data Link (+)

0271

Action Alarm

505

BU

Wiper - Rear (High)

K961

GN

Controller Data Link (-)

0298

Service Brake Pedal Switch

5V Analog Sensor Supply

0352

Lift Lever Position Sensor

506

PU

Washer - Front

L730

OR

507

WH

Washer - Rear

L731

BR

Analog Sensor Return

0358

Implement Pilot Pressure Supply

508

PU

Radio Speaker - Left (+)

L856

YL

Blade Control CAN 1 (+)

0444

Starter Motor Relay

509

WH

Radio Speaker - Left (-)

L857

GN

Blade Control CAN 1 (-)

0490

Hydraulic Lockout Switch


Tilt Right Solenoid

511

BR

Radio Speaker - Right (+)

L872

BU

Blade Control Switched Power #1

0497

512

GN

Radio Speaker - Right (-)

L873

GY

Blade Control Switched Power #2

0498

Tilt Left Solenoid

515

GY

HVAC Blower Motor (High)

M700

BR

Indicator - Seated

0590

Engine Control Module

516

GN

HVAC Blower Motor (Medium)

M730

YL

Governor Motor Sensor Signal

0600

Hydraulic Oil Temp Sensor

517

BU

HVAC Blower Motor (Low)

M792

BU

Charge Filter Bypass Switch

0681

Parking Brake Solenoid


Gauge Cluster #1

521

YL

Fan Speed Switch To A/C Pressure Switch

M795

WH

Wastegate Valve (+)

0811

522

WH

A/C Clutch To Thermostat Switch

M928

BU

Right Tilt Valve

1078

Blade Control Handle Raise/Lower Position

523

BR

Wiper - Left (Park)

M929

WH

Left Tilt Valve

1079

Blade Control Handle Tilt Position Sensor

524

BU

Wiper - Left (Low)

N805

BU

4th Valve Switch

1197

Blade Lower Solenoid


Blade Raise Solenoid

526

YL

Wiper - Right (Park)

N809

OR

Seer Sw

1198

527

GN

Wiper - Right (Low)

N812

GN

Auxiliary ECM

1251

Alternator R-Terminal Signal

529

WH

Washer - Left

N821

GN

4th Valve Float Indicator

1482

Sensor Power Supply (10 DCV)

530

OR

Washer - Right

N822

BR

4th Valve Float Indicator

1558

Electronic Implement Control


Joystick Forward/Reverse Position Sensor

WH

A/C Switch Jumper #1

N824

PK

Seer Indicator

1699

579

BR

HVAC Blower Motor #1

N825

PK

Seer Sw

1700

Joystick Left/Right Position Sensor

589

GN

N957

PK

RXD - Comm #1

1703

Left Drive Pump Forward Proportional


Left Drive Pump Reverse Proportional

567

607
608

PK

A/C Pressure Switch To A/C Clutch


Lighting Circuits
Flood Lamps - Front #1

N958

PK

RS232 Receive 2

1704

N960

PK

TXD - Comm 1

1705

Right Drive Pump Forward Proportional

RS232 Transmit 2

1706

Right Drive Pump Reverse Proportional

Part No.

Function

Actuate

236-6923

A/C Refridgerent

Deactuate

Low: 275 kPa (40 psi)


Low: 170 kPa (25 psi)
High: 2800 kPa (406 psi) High: 1750 kPa (254 psi)

Title

Machine
Location

Schematic
Location

Left Drive Motor Solenoid


Right Drive Motor Solenoid

Alarm, Backup

E-15

28

Sensor, Track Speed (Right)

G-15

32

DTR - Comm 1

1870

Blade Control Handle Thumb Rocker

Alternator

F-7

56

Sensor, Water In Fuel

H-5

51

Component

Component

647

GN

N973

BR

DCD - Comm 1

1884

Winch Spool In Solenoid

Batteries

G-7

29

Sensor, Winch Pressure

I-4

15

709

OR

Sensor Power #2

N976

PU

RTS - Comm 1

1885

Winch Spool Out Solenoid

Block, Fuse

D-2

57

Solenoid, A/C Compressor

I-7

13

751

GN

Transmission Shift Solenoid #1 or #3

N979

GN

Signal Ground - Comm 1

1933

Blade Angle Left Solenoid

Breaker, Main

D-7

41

Solenoid, Angle (Left)

E-15

23

Winch Brake Solenoid

1934

Blade Angle Right Solenoid

Control, Engine

H-1

68

Solenoid, Angle (Right)

D-15

19

Ignition Key Reader

Control, HVAC

I-8

70

Solenoid, Blade (Lower)

D-15

20

Ground, Engine

F-7

69

Solenoid, Blade (Raise)

D-15

24

Wheel Speed Sensor - Right

P782

PK

Grapple Winch Reel Out Slow Switch (N.O.)

2213

Operator In Seat Switch


Electronic Implement Control #3

21

CONN 10

F-8

CONN 11

F-8

CONN 15

F-11

CONN 17

B-7

CONN 23

H-12

CONN 24

H-12

CONN 25

H-7

CONN 26

C-12

10

Solenoid, Blade Tilt (Right)

C-15

22

Auxiliary Lever #2 Position Sensor

Ground, O Rops

A-15

Solenoid, Fuel Pump

E-4

75

869

PU

Hydrostatic Control Calibrate Switch

P920

BR

Secondary Engine Speed / Timing Sensor (-)

2205

892

BR

CAT Data Link 3 (-)

R981

YL

Travel Speed Solenoid

2211

893

GN

CAT Data Link 3 (+)

R993

BR

Analog Sensor Return

2212

Auxiliary Valve #1 Port A Solenoid

5V Analog Sensor Power

2213

Auxiliary Valve #2 Port B Solenoid

Module, PRM

I-4

55

Solenoid, Left Pump (Forward)

H-5

60

Auxiliary Valve #2 Port A Solenoid

Motor, Pump (Front)

I-15

65

Solenoid, Left Pump (Reverse)

H-5

61

B-8

Horn, Forward

43

I-4

Solenoid, Hystat Override

47

G-5

Solenoid, Implement Override

C-15

975

WH

Autoshift Solenoid Return

T744

WH

Blade Control - Switched Power #1 Return

2214

994

GY

Oil Pressure (Filtered)

T745

YL

Blade Control - Switched Power #2 Return

2225

995

BU

Coolant Temperature

T901

YL

Machine Security System Exciter Coil (In)

2268

Winch Free Spool Solenoid

Machine Security System Exciter Coil (Out)

2305

Brake/Decelerator Pedal Position Sensor

Motor, Pump (RH Door)

I-15

63

Solenoid, Parking Brake

G-5

54

Winch Free Spool Switch

Motor, Starting

F-7

49

Solenoid, Right Pump (Forward)

G-5

59

Winch Brake Solenoid

Plugs, Glow

F-5

66

Solenoid, Right Pump (Reverse)

G-5

58

Hydraulic System Master ECM

Motor, Pump (LH Door)

I-15

Motor, Pump (Rear)

64

H-15

Solenoid, Track Moter (Left)

62

G-15

Solenoid, Track Moter (Right)

G-15

A101

GN

Blade Control #1

T951

BK

Injector #1 (+)

YL

Grade Control Beeper

T952

BK

Injector #2 (+)

2440

A287

BK

Engine Control #2

T953

BK

Injector #3 (+)

2441

Winch Motor Pressure Sensor

Port, Power

H-8

71

Solenoid, Smart Mast

E-4

79

A314

OR

Park Brake Sw To XMSN Neutralizer Relay

T954

BK

Injector #4 (+)

2481

Winch Drive Away Switch

Relay, Blower (High)

I-8

43

Solenoid, Start Aid

G-5

52

Injector #1 Return

2482

Winch Drive Away Solenoid

Relay, Horn

A-7

37

Solenoid, Winch Reel (In)

I-4

15

Powertrain Speed Range Control Position

Relay, Lighting #1

A-7

39

Solenoid, Winch Reel (Out)

I-4

15

T957

BK

2
7
40

34

A106

Park Brake Sw To XMSN Neutralizer Relay

Connector Number

35

2438

WH

Volume 2 - Connector Location

E-8

82

69

Handle, Winch/Ripper

16

CONN 8

C-15

E-7

Auxiliary Valve #1 Port B Solenoid

57

53

Solenoid, Blade Tilt (Left)

Ground, Frame #2

A315

Printed in U.S.A.

27

Auxiliary Lever #1 Position Sensor

PK

Volume 2 of 3: Engine & Chassis

H-11

E-7

2204

T902

Wire Gauge

CONN 7

Ground, Frame #1

Grapple Winch Reel Out Fast Switch (N.O.)

Engine Speed / Timing Sensor Power

Wire Color

Grapple Winch Reel Out Off Switch (N.C.)

OR

GN

Circuit Identification
Number

I-11

WH

P784

996

Ground
Connection

H-11

P783

Hydrostatic Left Motor Speed Sensor

OR

200-L32 BK-14

CONN 6

Hydrostatic Right Motor Speed Sensor

PU

R997

Component
Part Number

CONN 5

GY

835

Hydrostatic Control Pilot Override Valve

9X-1123

Machine
Location

833

GN

Pin or Socket
Number

Fuse
(5 Amps)

Schematic
Location

2143

915

5A

Receptacle

Machine
Location

1708

GN

Socket

Volume 2 - Component Location


Schematic
Location

1707

770

Part Number For


Connector Recepticle

39

DSR - Comm 1

Grapple Winch Reel Out Slow Switch (N.C.)

L-C12
3E-5179

AG-C4
111-7898

38

CTS - Comm 1

GY

KENR5390

37

BU

P781

Engine Control:

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

2007 Caterpillar, All Rights Reserved

GY

Wheel Speed Sensor - Left

KENR6176

Harness identification code:


This example indicates wire
135 in harness "AG".

N967

BU

Machine Control:

Plug

N964

769

D5K:
WWW1-UP (XL)
YYY1-UP (LGP)
JLF1-UP (LGP)

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Single Wire
Connector

Display Intensity Increase

1960

D4K:
MMM1-UP (XL)
RRR1-UP (LGP)

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

325-AG135 PK-14

Tail / Position / Dash Lamps

GN

D3K:
FFF1-UP (XL)
LLL1-UP (LGP)
JTD1-UP (LGP)

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Form Number

Pin

PU

P730

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes

Related Electrical Service Manuals

Contact position at the contacts of the harness connector.

GN

Transmission Shift Solenoid #2

1
2

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

643

YL

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Normally Closed

614

752

Contact Position

N961

YL

D3K, D4K and D5K


Track-Type Tractor
Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Harness and Wire Symbols

Flood Lamps - Rear #1

N970

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Volume 2 - Off Machine Switch Specification

GN

Switch To Rear Flood Lamps Relay


Control Circuits

OR

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Component

403

BR

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Machine Control System


(MID No. 039)

0070

451

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

The FMI is a diagnostic code that indicates what type of failure has occurred.

306

383

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

159

304

Circuit Breaker
Symbol

Flow
Symbol

Failure Description
Data valid but above normal operational range.

Volume 2 - Resistor, Sender and Solenoid Specifications

Level
Symbol

Symbols and Definitions

Failure Mode Identifiers (FMI)


FMI No.

180

Transmission Control #1
Basic Machine Circuits

Temperature
Symbol

71

41
70

1
42

CONN 30

C-7

11

CONN 31

I-14

12

CONN 32

B-12

CONN 33

H-7

13

BU

Hydraulic Oil Pressure

T958

BK

Injector #2 Return

2500

A528

YL

Electronic Water Valve Actuator

T959

BK

Injector #3 Return

2532

Operator Gear Ratio Set/Recall Switch

Relay, Lighting #2

A-7

38

Suppressor, Arc

F-5

48

A755

PK

Throttle Switch #1

T960

BK

Injector #4 Return

2679

Blade Shake Switch

Relay, Main Power

C-7

40

Suppressor, HVAC Arc

I-7

13

Left Drive Motor Speed Sensor #1

Relay, Starting

E-7

55

Switch, Disconnect

G-7

26

Left Drive Motor Speed Sensor #2

Resistor, CAN 2

F-5

52

Switch, 4th Valve

E-8

42

CONN 36

42

CONN 37

H-3

17

13

CONN 38

I-3

18

A499

A756

BU

Throttle Switch #2

T993

BR

Analog Sensor Return

2685

A757

GY

Throttle Switch #3

T997

OR

5V Analog Sensor Power

2686

A758

BR

Throttle Switch #4

U717

OR

Auxiliary Valve 5 - Solenoid #1

2687

Right Drive Motor Speed Sensor #1


Right Drive Motor Speed Sensor #2

Resistor, Excitation

F-5

46

Switch, 4th Valve Float

H-8

A958

WH

Parking Brake Solenoid

X731

BU

Boost Pressure

2688

Sender, Fuel Level

F-15

30

Switch, A/C Refridgerent

I-7

C211

BK

Waste Gate Valve

X920

BR

Injector #1 (+)

2754

Auxiliary #1 Switch

Sensor, Coolant Temperature

G-4

76

Switch, Air Inlet

F-5

50

Blade Control Mode Switch

Sensor, Crank Speed #1

G-4

72

Switch, Hydraulic Bypass #1

H-15

31

C218

BK

Grade Control Beeper

X921

PK

Injector #2 (+)

2755

C546

WH

HVAC Blower Motor Medium / Low Relay

X922

WH

Injector #3 (+)

2954

Unknown Electronic Implement Control

Sensor, Crank Speed #2

G-4

74

Switch, Hydraulic Bypass #2

H-15

31

C556

BU

Relay To Condensor Motor #1

X923

OR

Injector #4 (+)

3020

Auxiliary Valve #1 Float Switch

Sensor, Engine Speed

G-5

67

Switch, Hydraulic Bypass #3

H-15

31

C557

OR

Relay To Condensor Motor #2

X926

GY

Injector #1 Return

3033

Fuel Efficient Reverse Switch

Sensor, Fuel Rail Pressure

F-4

78

Switch, Implement Lockout

A-7

45

F-15

25

Switch, Lights

E-8

44

C558

BU

Front Wiper Switch Jumper

X927

YL

Injector #2 Return

The is a diagnostic code that indicates which circuit is faulty.

Sensor, Hydraulic Temperature

C568

WH

HVAC Blower Motor (MAX)

X928

GN

Injector #3 Return

Sensor, Intake Manifold Pressure

F-4

77

Switch, Parking Brake

A-7

45

C703

BR

Neutral Switch

X929

BU

Injector #4 Return

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Sensor, Intake Manifold Temperature

G-4

80

Switch, SEER

H-8

45

C831

GN

Winch Hydraulic Pressure

Y758

PK

Serial Data 2 Transmit

Sensor, Oil Pressure

F-4

73

Switch, Throttle

C-8

45

F-15

81

Switch, Winch Drive Away

D-8

42

G-15

33

Switch, Winch Free Spool

D-8

42

C958

BU

Motor Speed High / Low - Right

Y934

WH

Accugrade Increment / Decrement Sw (N.C.)

Sensor, Pressure Override Analog

C959

BR

Motor Speed High / Low - Left

Y946

BU

Fuel Rail Pressure Signal

Sensor, Track Speed (Left)

C967

BU

Inlet Air Temperature

Y947

BR

Analog Sensor Return

C992

PU

Service Brake Switch #1

Y948

BR

Analog Sensor Return

E752

YL

Lightbar 1 RS232 TX

Y950

YL

Fuel Pump Solenoid (+)

E753

WH

Lightbar 1 RS232 RX

Y951

PU

Fuel Pump Solenoid Return

CONN 34

I-5

14

CONN 35

I-5

15

A-3

16

Service Connector

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

45
6
43
44
3

FUSE BLOCK WITH COVER REMOVED

11

CAB WIRING - (CL) OROPS HARNESS, (FP) FUSE PANEL HARNESS, (FC) FUSE PANEL HARNESS

20

21

22 23 24

50

47

27

19

77

26

80

82

76

78

29

51
28

79

68

J1 CONNECTOR
52

J2 CONNECTOR

31

18

25

75
56

74

13

12

73

48

46

10
29

72

66
9

32

61
60

34
81

14

53

30
65
64
63

54
15

62

59
35
CASE WIRING - (F) HARNESS & ELECTRO HYDRAULIC WIRING - (EH) HARNESS

33

KENR5711-01 VOL 2 of 3

Wire Color

Wire
Number

67

69

55

49

58
ENGINE HYSTAT WIRING - (EN) HARNESS & ENGINE WIRING - (E) HARNESS

17

36 Page,

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)

Wire Description
Wire
Number

(Dimensions: 48 inches x 35 inches)

Symbols

CASE

BK-18
BK-18

CL-C4
2285856

10

4 6

87
87a

CL-C26
2285856

30

SW 4TH VALVE
249-9022

608-RL1 GN-18
200-RL12 BK-18

LH RR FLOOD LAMP ATCH


240-0102

1
2

608-RL13 GN-18
200-RL15 BK-18

1
2

607-RL10
607-RL51
607-RL32
607-RL33
200-RL48 BK-14
200-RL49 BK-14

OROPS ROOF GND


M10

608-RL1 GN-18
608-RL9 GN-18
608-RL13 GN-18
608-RL52 GN-14

NOTE A

RL-C8
1552269
608-RL9 GN-18
200-RL8 BK-18

RL-C9
1552269
BK-16
BK-16

607-RL33 PK-18
200-RL35 BK-18

1
2

1
2

ENGINE CONTROL CIRCUIT.


TRANSMISSION CONTROL CIRCUIT.
MACHINE SECURITY CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
CAN DATA LINK B.
CAN DATA LINK D.
WINCH CONTROL CIRCUIT.

FR RH LONG RNG
154-7986 STD
240-0101 ATCH

RL-C7
1552269
607-RL10 PK-18
200-RL11 BK-18

RH RR FLOOD-LAMP STD
240-0102

1
2

FR RH FLOOD LAMP ATCH


240-0102

OROPS ROOF

180-CL62 GN-14
184-CL108 BU-14
308-CL150 YL-18
320-CL30 OR-16

607-CL121 PK-14
608-CL122 GN-14
647-CL22 GN-16
614-CL4 PU-18

WH-18
BR-18
YL-18
VI-18

POWER
GROUND
SIGNAL
CAL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

10

BK-18
BK-18
BK-18
BK-18
BK-18
PU-18
PU-18
PU-18
OR-18
WH-18
PU-18
YL-18

CONN 17

A315-CL34 WH-18
A314-CL33 OR-18
614-CL171 PU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

FP-C10
1977259

+ BATTERY (1)
+ BATTERY (2)
- BATTERY (4)
GROUND

+ BATTERY (3)
+ BATTERY (4)

CAN A DATALINK + (J1939)


CAN A DATALINK - (J1939)
CAT DATALINK + (J1939)
CAT DATALINK - (J1939)
ETHER SOL RTN
ETHER SOL (+)

SW TO GROUND RTN

F
KEY SW ON

AIR INLET RSTR SW


USER DEFINED SHUTDOWN
SNSR - WATER IN FUEL

START AID RELAY

4 6

10

86
85

1
5
2
4
3

30
PU-18
YL-18
PU-18
PU-18

87
87a
8

4 6

10

SW IMP LOCKOUT
245-6033

86
85

1
5
2
4
3

RLY HORN
115-1615
30

CL-C14
2285856
87
87a

86
85

1
5
2
4
3

FP-C5
9X1054

112-FP29
158-FP18
120-FP23
112-FP28
106-FP24
118-FP21
119-FP22
112-FP27
159-FP19
122-FP20
614-FP12
115-FP26
108-FP33

195-FP14 YL-14

200-FP3 BK-18
200-FP40 BK-16
200-FP41 BK-16
200-FP53 BK-18
200-FP42 BK-18

A9
15

A4M1
113-8491

A8
A7
10

FWD HORN
113-8490

B6

A6

B9
30

B7

B8

BKR SPARE 30A


180-0613

C9
15

A12C
113-8491

C8
C7
20

LTG RLY 2
113-8492

C6

D9
15

HVAC
113-8491

D8

A5
10
15

A3

A4

KEY SWITCH
113-8490
A5:M2
113-8491

B5
20

B3

B4
15

C5

COLOR ABBREVIATIONS

308-FP2 YL-18

322-FP48 GY-14
506-FP69 PU-18
507-FP70 WH-18

FP-C9
9W1951

530-FP72 OR-18

126-FP62 PK-18

893-FP55 GN-18
892-FP54 BR-18
F712-FP74 GY-18
F711-FP73 GN-18

200-FP53 BK-18
892-FP54 BR-18
893-FP55 GN-18
F711-FP73 GN-18
F712-FP74 GY-18

607-FP43 PK-14

614-FP12 PU-18
YL-14
GN-16
BK-16
PK-14

126-FP62 PK-18
200-FP53 BK-18

A
B
C
D
E
F
G
H
J

CONN TO
SERV CONN

CONN 36

647-FP38 GN-16
647-FP39 GN-16
647-FP37 GN-16

892-FP54 BR-18
893-FP55 GN-18
A101-FP15 GN-14
F711-FP73 GN-18
F712-FP74 GY-18

RD-14
RD-16
OR-16
GY-14

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE

THIS SCHEMATIC IS FOR THE D3K, D4K & D5K TRACK-TYPE LOADER
PART #: 239-5276-01
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

FUSE PANEL

D7

112-FP32 PU-10
125-FP1 OR-14
124-FP9 GN-12
180-FP13 GN-14
184-FP17 BU-14
112-FP31 PU-10
195-FP14 YL-14
103-FP36 YL-14
129-FP11 BU-16
A101-FP15 GN-14
112-FP30 PU-10
102-FP4 BU-14
110-FP16 RD-16
115-FP35 RD-10
126-FP10 PK-14
114-FP8 RD-14
105-FP7 RD-18
130-FP25 RD-14

320-FP47 OR-16

102-FP4 BU-14
647-FP39 GN-16
200-FP41 BK-16
608-FP44 GN-14

114-FP45
114-FP46
320-FP47
322-FP48

PU-10
BR-12
YL-16
PU-10
WH-18
GY-16
PK-16
PU-10
BU-12
BU-16
PU-18
RD-10
RD-18

114-FP8 RD-14
115-FP35 RD-10
124-FP9 GN-12
125-FP1 OR-14
126-FP10 PK-14
129-FP11 BU-16
130-FP25 RD-14
180-FP13 GN-14
184-FP17 BU-14
195-FP14 YL-14
A101-FP15 GN-14

529-FP71 WH-18

103-FP34
647-FP37
200-FP40
607-FP43

FP-C7
1249636

FP-C6
1249636

180-FP13 GN-14

608-FP44 GN-14
FP-C4
9X1054

WH-18
RD-18
PU-10
PU-10
PU-10
RD-10
GY-16
PK-16
YL-16
BU-16
BR-12
BU-12
PU-18

102-FP4 BU-14
103-FP36 YL-14
105-FP7 RD-18
110-FP16 RD-16
112-FP30 PU-10
112-FP31 PU-10
112-FP32 PU-10

184-FP17 BU-14
184-FP51 BU-14
184-FP52 BU-14

F711-FP73 GN-18
130-FP25 RD-14
F712-FP74 GY-18

RLY LTG 2
115-1615

200-CL172 BK-18
202-CL151 BK-18

159-FP19 BU-12
159-FP67 BU-14
159-FP68 BU-14

893-FP55 GN-18

87
87a

CL-C13
2285856

158-FP18 BR-12
158-FP65 BR-14
158-FP66 BR-14

530-FP72 OR-18
126-FP63 PK-14
892-FP54 BR-18

FP-C3
9X1054

106-FP24
108-FP33
112-FP27
112-FP28
112-FP29
115-FP26
118-FP21
119-FP22
120-FP23
122-FP20
158-FP18
159-FP19
614-FP12

129-FP11 BU-16
130-FP25 RD-14

529-FP71 WH-18

30

SW PARK. BK
190-8478

126-FP10 PK-14
126-FP62 PK-18
126-FP63 PK-14

BU-14
YL-14
GY-14
PU-18
WH-18

125-FP1 OR-14

A101-FP15 GN-14
184-FP52
195-FP14
322-FP48
506-FP69
507-FP70

GY-16
PK-16
YL-16
BU-16

124-FP9 GN-12
124-FP49 GN-14
124-FP50 GN-14
103-FP5 YL-14
105-FP7 RD-18
106-FP24 WH-18
108-FP33 RD-18
110-FP16 RD-16
118-FP21 GY-16
119-FP22 PK-16
120-FP23 YL-16
122-FP20 BU-16
124-FP49 GN-14
124-FP50 GN-14
125-FP1 OR-14
129-FP11 BU-16
158-FP65 BR-14
158-FP66 BR-14
159-FP67 BU-14
159-FP68 BU-14
180-FP13 GN-14
184-FP51 BU-14
200-FP42 BK-18
308-FP2 YL-18
320-FP47 OR-16
506-FP69 PU-18
507-FP70 WH-18
529-FP71 WH-18
530-FP72 OR-18
607-FP43 PK-14
608-FP44 GN-14
614-FP12 PU-18
647-FP38 GN-16

RLY LTG 1
115-1615
8

614-CL181
E913-CL37
E912-CL36
614-CL180

- BATTERY (1)
- BATTERY (2)
- BATTERY (3)

A2

CONN TO C-C21
CAB HARN
[LOC SH 1 B-2]
103-FP5 YL-14
200-FP42 BK-18
105-FP7 RD-18
106-FP24 WH-18
108-FP33 RD-18
110-FP16 RD-16
118-FP21 GY-16
119-FP22 PK-16
120-FP23 YL-16
122-FP20 BU-16
124-FP49 GN-14
124-FP50 GN-14
125-FP1 OR-14
129-FP11 BU-16
158-FP65 BR-14
158-FP66 BR-14
159-FP67 BU-14
159-FP68 BU-14
180-FP13 GN-14
184-FP51 BU-14
308-FP2 YL-18
320-FP47 OR-16
506-FP69 PU-18
507-FP70 WH-18
529-FP71 WH-18
530-FP72 OR-18
607-FP43 PK-14
608-FP44 GN-14
647-FP38 GN-16
614-FP12 PU-18

BUS BAR BLK TO BKR


249-9020
BKR CKT MAIN
171-2212

118-FP21
119-FP22
120-FP23
122-FP20

115-FP35 RD-10
115-FP26 RD-10

OROPS CONSOLE

11

INJ 4 HIGHSIDE DRVR

A1

FP-C1
2253861

CONN TO P-C2
PLATF HARN
[LOC SH 1 B-3]

12

INTK MAN PRESS. SIG


OIL PRESS. SIGNAL
INJ 1 HIGHSIDE DRVR
INJ 2 HIGHSIDE DRVR
INJ 3 HIGHSIDE DRVR

B2

105A

124-CL93 GN-14
124-CL94 GN-14
125-CL3 OR-14
129-CL19 BU-16

RIPPER CONTROL CIRCUIT.


ACCUGRADE CONTROL CIRCUIT.

13

FUEL RAIL PRESS. SIG


CRANK SPEED SIG
PUMP CAM SPEED SIG

LTG RLY 1
113-8492

SW THROTTLE
106-0107

200-CL182 BK-18
202-CL197 BK-18
200-CL183 BK-18

14

INTK MAN AIR TEMP SIG


COOL. TEMP SIG
SMART WASTEGATE GROUND
DIAGNOSTIC GROUND
INTK MAN AIR PRESS. PWR SPLY
OIL PRESS. PWR SPLY
FUEL RAIL PRESS.PWR SPLY

GR CONT 3
113-8491

COM
S1
S2
S3
S4

115-FP26 RD-10
115-FP35 RD-10

BUS BAR RLY BKR


269-7647

10

BK-18
PK-18
BU-18
GN-18
BR-18

114-FP46 RD-16
114-FP45 RD-14
114-FP8 RD-14

BUS BAR BLK TO RLY


245-6034

RLY MAIN PWR


241-8367
1
2
3
4
5
6

1
2
3
4

308-FP2 YL-18
200-FP3 BK-18
112-FP32 PU-10
112-FP31 PU-10

1
2

PWR PORT
113-8490

CL-C17
2285856

RS-232 DATA LINK.

15

COMMON SNSR GROUND


INK MAN AIR PRESS. GROUND
OIL PRESS. GROUND
F RAIL PRESS. GROUND

C4

WINCH-RIPPER
LEVER (ATCH)
200-CL172
200-CL182
200-CL183
202-CL151
202-CL197
614-CL171
614-CL180
614-CL181
A314-CL33
A315-CL34
E912-CL36
E913-CL37

INJ 3 DRVR RTN


INJ 2 DRVR RTN
INJ 1 DRVR RTN

C3

FP-C8
3E3364
BK-18
BK-18

15

SW WN FREE SPOOL
249-9037

GR CONT 2
113-8491

10

30A

4 6

S AXIS HDL WN RIP


307-4673

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
J1939(CAN) DATA LINK.

CAN A CAN A +
FUEL PUMP SOL SIG
FUEL PUMP SOL RTN

D6

D5

CL-C19
1552272

WIRE GROUP COLOR DESCRIPTIONS

105-FP7 RD-18
106-FP24 WH-18
108-FP33 RD-18
110-FP16 RD-16
112-FP27 PU-10
112-FP28 PU-10
112-FP29 PU-10
112-FP30 PU-10
112-FP31 PU-10
112-FP32 PU-10

BLK JCT PASS THRU


172-4863

CONN 30

709-CL156 OR-18
J764-CL154 BR-18
J948-CL157 PK-18

103-FP34 YL-14
103-FP5 YL-14
103-FP36 YL-14

112-FP27 PU-10

20

CBL-FF4 RD-2

D4

CL-C1
2285856

FR LH LONG RNG
154-7986 STD
240-0101 ATCH

CONN 32

DATALINK DATALINK +

D3

CL-C11
1552273

FR LH FLOOD LAMP ATCH


240-0102

PK-18
PK-14
PK-18
PK-18

C211-E44 BK-18
M795-E17 WH-18

102-FP4 BU-14

103-CL152 YL-14
105-CL24 RD-18
110-CL98 RD-16
124-CL93 GN-14
124-CL94 GN-14
125-CL3 OR-14
129-CL19 BU-16
180-CL62 GN-14
184-CL108 BU-14
200-CL27 BK-18
308-CL150 YL-18
320-CL30 OR-16
607-CL121 PK-14
608-CL122 GN-14
614-CL4 PU-18
647-CL22 GN-16

1
2

E-C15
1552269
1
2

A9

SW WIN DRIVE AWAY


249-9047

CL-C21
2253854
103-CL152 YL-14
200-CL27 BK-18
105-CL24 RD-18

607-RL51 PK-14
608-RL52 GN-14

375-EN83 BR-18

BU-18
BR-18
BR-18
YL-18
PU-18

20

202-CL130 BK-18
A755-CL126 PK-18
A756-CL127 BU-18
A757-CL128 GY-18
A758-CL129 BR-18

CL-C10
3E3364
607-CL121 PK-14
608-CL122 GN-14

BK-18
BK-18

Y946-E51
Y947-E39
Y948-E40
Y950-E25
Y951-E26

Y950-E25 YL-18
Y951-E26 PU-18

SMART WASTEGATE PWM SIG


DIAG PWR SPLY (BAT)

ENGINE

200-CL176 BK-18
202-CL133 BK-18
H779-CL104 GN-18

202-CL146 BK-14

CONN 26

RL-C1
1552269

SMART MAST G
294-7375
127-EN10 RD-18
127-EN11 RD-18
127-EN13 RD-18
127-EN33 RD-18
195-EN29 YL-18
202-EN3 BK-18
202-EN8 BK-18
202-EN9 BK-18
202-EN16 BK-18
202-EN32 BK-18
375-EN83 BR-18
382-EN81 PK-18
383-EN80 GN-18
430-EN35 BU-18
892-EN20 BR-18
893-EN21 GN-18
A287-EN36 BK-18
F711-EN17 GN-18
F712-EN22 GY-18
H451-EN40 GN-18

OR-18
YL-18
OR-18
YL-18

115-EN62 RD-12
306-EN47 GN-16
J765-EN59 BU-16
304-EN28 WH-12

112-FP30 PU-10
112-FP29 PU-10
112-FP28 PU-10

NOTE A

BK-18
BK-18
BK-18
BK-14

EN-C21
9X1054

E-C2
1552269
1
2

A8

10

B
200-RL11
200-RL30
200-RL35
200-RL49

BK-18
BK-18

SPARE 20A
113-8492

4 6

RL-C6
1552269

200-RL8 BK-18
200-RL12 BK-18
200-RL15 BK-18
200-RL48 BK-14

85

1
5
2
4
3

195-CL117 YL-18
P784-CL132 OR-18
P783-CL131 WH-18
614-CL174 PU-18

RL-C5
1552269
607-RL32 PK-18
200-RL30 BK-18

86

200-CL175 BK-18
202-CL134 BK-18
H777-CL137 OR-18

E918-EH15 GN-18
H708-EH16 OR-18

RL-C11
1552269
1
2

FUEL PUMP SOL


294-7375

H451-EN40 GN-18

A7

MOM

ELECTRO-HYDRAULIC VALVE

BK-16
BK-16

CAN A TERM RES 2


134-2540

L730-E47 OR-18
Y947-E39 BR-18
994-E56 GY-18

430-EN35 BU-18

A6

EH-C9
1552269
1
2

A
B
C

1
2
3

X731-E55 BU-18
X920-E57 BR-18
X921-E58 PK-18
X922-E59 WH-18
X923-E64 OR-18
X926-E35 GY-18
X927-E34 YL-18
X928-E33 GN-18
X929-E8 BU-18

195-CL105 YL-18
P782-CL136 PK-18
P781-CL135 GY-18
614-CL173 PU-18

110-CL98 RD-16

SOL IMP OVRD


304-1141

K943-EN14
K944-EN24
K946-EN31
K947-EN25

NOTE A

M928-EH9 BU-18
H802-EH7 GY-18

1
2

F711-EN43 GN-18
F712-EN41 GY-18

Vs
GROUND
SIGNAL

E-C5
2304013

SPEED SNSR SUPPLY

B1

M928-EH9 BU-18
M929-EH10 WH-18

EN-C7
1552267

OIL PRESS
274-6721

R997-E48 OR-18
Y948-E40 BR-18
Y946-E51 BU-18

INJ 4 DRVR RTN

C2

SOL BLD TILT R


304-1143
EH-C7
1552269

1
2

1
2
3

195-EN29 YL-18

BK-18
BK-18
BK-18
BK-18

202-CL198 BK-16
CONN TO P-C8
PLATFORM HARN
[LOC SH 1 H-3]

PU-18
PU-18
PU-18
PU-18
PU-18

Vs
GROUND
SIGNAL

2304013

WH-18
BR-18
OR-18
BR-18
OR-18

ENGINE CONTROL
286-3686

C1

H802-EH7 GY-18
H802-EH6 GY-18
H802-EH8 GY-18

1
2
3
4
5
6
7
8
9
10
11
12

SW LIGHTS
180-6615

M795-E17
P920-E53
R997-E48
T993-E38
T997-E46

A287-EN36 BK-18

15

751-EH13 GN-18
752-EH11 YL-18
975-EH1 WH-18
E918-EH15 GN-18
H708-EH16 OR-18
H713-EH5 PK-18
H714-EH4 OR-18
H802-EH6 GY-18
M928-EH9 BU-18
M929-EH10 WH-18

E918-EH15 GN-18
H708-EH16 OR-18
H713-EH5 PK-18
H714-EH4 OR-18

M929-EH10 WH-18
H802-EH8 GY-18

1
2

FRAME GND 1
M10 THD

L731-E37 BR-18
L731-E66 BR-18
L731-E68 BR-18

T997-E46 OR-18
T993-E38 BR-18
X731-E55 BU-18

D2

BK-18
BK-18

OROPS CAB GND

309-EN46 GY-18
K779-EN30 PU-18

NOTE A

200-CL190
202-CL188
202-CL189
200-CL191

SUPPRESSOR ARC
106-8704

EN-C28
1552269

J765-EN59 BU-16

CBL-CC1 BK-00

RLY START
115-1615

200-CL95 BK-12
EH-C1
3E5179

GROUND STRAP
7G-1060

10

4 6

200-CL77 BK-12

975-EH1 WH-18

NOTE A

2370227

FUEL RAIL PRESS


E-C6
238-0118

H708-EN18 OR-18
H708-EN49 OR-18
H708-EN52 OR-18

H801-EN2
H801-EN4
H801-EN5
H801-EN6
H801-EN7

1
2
3

382-EN81 PK-18

15

SOL BLD TILT L


304-1143
EH-C6
1552269

CONN 8

EXCITATION RESISTOR
238-9397

1
2

H451-EN40 GN-18

200-EN67 BK-18
200-EN39 BK-18

GND ENG
M10 THD

195-EN37 YL-18
K779-EN30 PU-18

Vs
GROUND
SIGNAL

383-EN80 GN-18

BK-18
BU-18
BU-18
OR-18

SPARE 15A
113-8491

975-EH3 WH-18
975-EH12 WH-18
975-EH2 WH-18
975-EH14 WH-18

CONN TO DASH HARN


FC-C6
[LOC SH 1 E-12]

EN-C2
1552269

FRAME GND 2
M10 THD

751-EH13 GN-18
752-EH11 YL-18

K757-CL50 YL-18
M700-CL165 BR-18
M730-CL72 YL-18
N805-CL200 BU-18
N809-CL211 OR-18
N821-CL202 GN-18
N822-CL201 BR-18
N824-CL213 PK-18
N825-CL212 PK-18
P781-CL135 GY-18
P782-CL136 PK-18
P783-CL131 WH-18
P784-CL132 OR-18
R981-CL57 YL-18
Y934-CL53 WH-18

H714-EH4 OR-18
975-EH2 WH-18

ALTERNATOR
225-3145
120A

GLOW PLUG AS
292-9880
INTAKE MANF PRESS
E-C7
274-6720

F712-EN22 GY-18
F712-EN41 GY-18
F712-EN42 GY-18

202-EN64 BK-14
202-EN65 BK-14

614-CL193 PU-18
J994-CL15 GY-18
J994-CL14 GY-18
J992-CL186 YL-18
J993-CL187 PK-18
614-CL192 PU-18

J943-CL46 GN-18
J944-CL47 BU-18
J946-CL49 OR-18
J948-CL157 PK-18
J992-CL186 YL-18
J993-CL187 PK-18

EH-C5
1552269

1
2

200-CL118 BK-18
103-CL152 YL-14
202-CL26 BK-18

J764-CL153 BR-18
J764-CL67 BR-18
J764-CL154 BR-18
J764-CL45 BR-16
J764-CL141 BR-18

H713-EH5 PK-18
975-EH3 WH-18

MOM

BK-18
BK-18

CBL-AA1 RD-2

B+

C211-E44
C967-E42
E965-E52
L730-E47

A5

Y934-CL53 WH-18

D
SOL BLD LWR
304-1142

403-EN38 GN-18

D+

RD-18
RD-18
BK-18
BK-18

893-EN21 GN-18
892-EN20 BR-18

996-E10 GN-18
996-E69 GN-18
996-E70 GN-18

BK-18
BK-18

310-EN19 PU-8

F711-EN17 GN-18
F711-EN43 GN-18
F711-EN44 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

F711-EN17 GN-18
F712-EN22 GY-18

D1

F711-CL115 GN-18
F712-CL116 GY-18
F773-CL39 OR-18
F774-CL40 WH-18
F853-CL41 BR-18
F931-CL114 PK-18
G985-CL166 PU-18
H710-CL42 PK-18
H711-CL43 GN-18
H777-CL137 OR-18
H779-CL104 GN-18

994-E56 GY-18
995-E43 BU-18

SW INLET AIR
276-4836
1
2

EN-C4
2451042 J1

127-EN33 RD-18
127-EN13 RD-18

SOL HYSTAT OVRD


252-4734

K779-EN30 PU-18
8

C967-E42 BU-18
L731-E68 BR-18

10

BU-18
OR-18
GN-18
BR-18
PK-18
PK-18

SOL BLD RAISE


304-1142
EH-C4
1552269
1
2

A958-EN53 WH-18

309-EN46 GY-18

643-CL25 GN-18
647-CL22 GN-16
614-CL21 PU-18

BU-14
BR-18
PU-18
PU-18
YL-18

127-EN10
127-EN11
202-EN16
202-EN32

BKR BLOWER
180-0613

C546-CL101 WH-16
C558-CL12
C703-CL35
C992-CL70
E912-CL36
E913-CL37

1
2

E-C8
2304011

995-E43 BU-18
L731-E66 BR-18

RADIO
113-8490

M700-CL165 BR-18
M730-CL72 YL-18

SIGNAL
GROUND

1
2

A4

L872-CL162 BU-14

INTAKE MANF TEMP


238-0112

SIGNAL
GROUND

115-EN70 RD-6

MOTOR

CONN 10

1
2
3
4
5
6
7
8
9
10
11
12

709-CL76 OR-18
C992-CL70 PU-18
F711-CL115 GN-18
F712-CL116 GY-18
F931-CL114 PK-18
J764-CL67 BR-18
M730-CL72 YL-18

J994-CL14 GY-18
J994-CL15 GY-18
J994-CL13 GY-18

BK-18
BK-18

BAT

430-EN35 BU-18
A287-EN36 BK-18

A287-EN36 BK-18

COOL TEMP
238-0112

SOL PARK. BK
252-4734

EN-C14
1761477

915-EN23 GN-18

CBL-EE1 RD-00

1
2

BK-18
BK-18

E-C10
2304011

202-EN3 BK-18
202-EN8 BK-18
202-EN9 BK-18

A3

L856-CL164 YL-18
L857-CL159 GN-18

752-EH11 YL-18
975-EH14 WH-18

1
2

105-CL24 RD-18
202-CL65 BK-18
307-CL107 OR-18
308-CL103 YL-18

A314-CL33 OR-18
A315-CL34 WH-18
A528-CL102 YL-16
A755-CL126 PK-18
A756-CL127 BU-18
A757-CL128 GY-18
A758-CL129 BR-18

SOL BLD ANGLE R


304-1142
EH-C3
1552269
BK-18
BK-18

304-EN28 WH-12
S

MTR

CONN TO RA-C5
RIGHT ARM HARNESS
[LOC SH 1 G-11]

892-EN20 BR-18
893-EN21 GN-18

CBL-AA1 RD-2

709-CL155 OR-18
709-CL31 OR-18
709-CL140 OR-18
709-CL76 OR-18
709-CL156 OR-18

751-EH13 GN-18
975-EH12 WH-18

1
2

915-EN23 GN-18
H708-EN18 OR-18

ENGINE SPEED SNSR


116-6680

996-E70 GN-18
P920-E53 BR-18

15

BK-18
BK-18

SW DISCONNECT
7N-0718

1
2

EN-C16
1552269

521-EN26 YL-16
522-EN27 WH-16

CBL-CC1 BK-00

1
2
3
4
5
6
7
8
9
10
11
12

A958-EN53 WH-18
H708-EN49 OR-18

450-EN74 YL-18
451-EN75 BR-18

CL-C2
1552252

P781-CL135 GY-18
P782-CL136 PK-18
P783-CL131 WH-18
P784-CL132 OR-18
R981-CL57 YL-18
T744-CL160 WH-14

SOL BLD ANGLE L


304-1142
EH-C2
1552269

430-EN35 BU-18

CBL-HH2 BK-00

STARTER
300-4415

EN-C1
1552269

1
2

A2

CASE

CONN 11

643-CL25 GN-18
647-CL22 GN-16

K961-CL158 GN-18

N805-CL200
N809-CL211
N821-CL202
N822-CL201
N824-CL213
N825-CL212

403-EN38 GN-18

SIGNAL
GROUND

SPARE 15A
113-8491

L872-CL162 BU-14
M700-CL165 BR-18
M730-CL72 YL-18
P781-CL135 GY-18
P782-CL136 PK-18
P783-CL131 WH-18
P784-CL132 OR-18
R981-CL57 YL-18
T744-CL160 WH-14
Y934-CL53 WH-18
643-CL25 GN-18
J994-CL13 GY-18
N805-CL200 BU-18
N822-CL201 BR-18
N821-CL202 GN-18
N809-CL211 OR-18
N825-CL212 PK-18
N824-CL213 PK-18

614-CL21 PU-18
614-CL173 PU-18
614-CL174 PU-18
614-CL192 PU-18
614-CL193 PU-18
614-CL204 PU-18
614-CL208 PU-18

NEG

1
2

CRANK SPEED 2X
238-1020

A1

R993-F17 BR-18
R997-F16 OR-18

F-C12
2370227
R997-F16 OR-18
R993-F17 BR-18
A499-F18 BU-18

202-CL44 BK-18
709-CL140 OR-18
H710-CL42 PK-18
H711-CL43 GN-18
J764-CL141 BR-18
J943-CL46 GN-18
J944-CL47 BU-18
J946-CL49 OR-18
K757-CL50 YL-18
Y934-CL53 WH-18

383-EN80 GN-18

CBL-FF1 RD-00
CBL-HH1 BK-00
CBL-HH2 BK-00

TOP BATTERY
9X-3404 "OPT 'X' 900 CCA"

CONN TO LA-C5
LEFT ARM HARNESS
[LOC SH 1 H-11]

CL-C9
1552253

614-CL4 PU-18
614-CL181 PU-18
614-CL5 PU-18
614-CL171 PU-18
614-CL180 PU-18
614-CL169 PU-18

POS

451-EN75 BR-18
450-EN74 YL-18

X923-E64 OR-18

E-C3
2388247

B9

R993-F24 BR-18
R993-F8 BR-18
R993-F6 BR-18

515-CL1 GY-12
516-CL2 GN-14
517-CL18 BU-14
607-CL121 PK-14
608-CL122 GN-14

CBL-FF4 RD-2

SOL ETHER
273-5070

1
2

EN-C10
1552269

382-EN81 PK-18

996-E69 GN-18
E965-E52 BU-18

10

CONN 15

322-EN12 GY-18
375-EN83 BR-18

1
2

B8

1
2
3

F-C8
1552269
321-F9 BR-18
J765-F10 BU-18

CONN TO P-C1
PLATF HARN
[LOC SH 1 H-7]

NEG

382-EN81 PK-18
383-EN80 GN-18

SIGNAL
GROUND

SOL R PUMP FWD


269-4669

1
2

EN-C26
1552269

309-EN46 GY-18
310-EN19 PU-8

CL-C3
1552252
1
2
3
4
5
6
7
8
9
10
11
12

K947-EN25 YL-18
H801-EN6 PU-18

306-EN47 GN-16

BOTTOM BATTERY
3T-5760 "STD 750 CCA"

202-CL29 BK-18
320-CL30 OR-16
709-CL31 OR-18
C703-CL35 BR-18
F773-CL39 OR-18
F774-CL40 WH-18
F853-CL41 BR-18
J764-CL45 BR-16
R981-CL57 YL-18

EN-C9
1552269

304-EN28 WH-12

CRANK SPEED 1X
238-1020

X731-E55 BU-18
994-E56 GY-18
X920-E57 BR-18
X921-E58 PK-18
X922-E59 WH-18

B7

BATTERY
GROUND
SIGNAL

SNSR PRESS OVRD ANLG


261-0420

1
2

M792-F27 BU-16
M792-F28 BU-16
M792-F29 BU-18

POS

1
2

E-C4
2388247

BR-18
BR-18
BR-18
BR-18

C967-E42 BU-18
995-E43 BU-18
C211-E44 BK-18

B6

BK-18
BK-18

ALARM BKUP
220-0230

F-C7
2304011
G434-F7 BU-18
R993-F8 BR-18

CONN TO
OPR PRESENCE SW
[LOC SH 1 F-11]

A
B
C

K946-EN31 OR-18
H801-EN5 PU-18

SOL R PUMP REV


269-4669

L731-E37
T993-E38
Y947-E39
Y948-E40

Y946-E51 BU-18
E965-E52 BU-18
P920-E53 BR-18

B5

J766-F30 PU-18
J766-F31 PU-18
J766-F33 PU-18

CBL-EE1 RD-00
CBL-FF1 RD-00
CBL-HH1 BK-00

EN-C8
1552269

INJECTOR 4

T997-E46 OR-18
L730-E47 OR-18
R997-E48 OR-18

B4

1
2

J765-F10 BU-18

202-EN64 BK-14
202-EN65 BK-14
202-EN3 BK-18
202-EN8 BK-18
202-EN9 BK-18
202-EN16 BK-18
202-EN32 BK-18

X928-E33 GN-18
X927-E34 YL-18
X926-E35 GY-18

X926-E35 GY-18
X927-E34 YL-18
X928-E33 GN-18
X929-E8 BU-18

SOL L PUMP REV


269-4669

1
2

BR-18
PK-18
WH-18
OR-18

B3

SIGNAL
GROUND

1
2

F-C6
2304011
447-F5 PK-18
R993-F24 BR-18

202-CL73 BK-18
M700-CL165 BR-18
G985-CL166 PU-18

320-CL30 OR-16

A314-CL33 OR-18
A315-CL34 WH-18
A528-CL102 YL-16
A755-CL126 PK-18
A756-CL127 BU-18
A757-CL128 GY-18
A758-CL129 BR-18
C558-CL12 BU-14
C703-CL35 BR-18
C992-CL70 PU-18
E912-CL36 PU-18
E913-CL37 YL-18
F711-CL115 GN-18
F712-CL116 GY-18
F773-CL39 OR-18
F774-CL40 WH-18
F853-CL41 BR-18
F931-CL114 PK-18
G985-CL166 PU-18
H710-CL42 PK-18
H711-CL43 GN-18
H777-CL137 OR-18
H779-CL104 GN-18
J764-CL153 BR-18
J943-CL46 GN-18
J944-CL47 BU-18
J946-CL49 OR-18
J948-CL157 PK-18
J992-CL186 YL-18
J993-CL187 PK-18
J994-CL13 GY-18
K757-CL50 YL-18
K960-CL161 PK-18

CONN TO AIR SEAT


[LOC SH 1 G-11]

CL-C28
1552267

308-CL71 YL-18
308-CL103 YL-18
308-CL150 YL-18

893-CL143 GN-18

1
2

EN-C6
1552269
K943-EN14 OR-18
H801-EN4 PU-18

X920-E57
X921-E58
X922-E59
X923-E64

SOL L PUMP FWD


269-4669

1
2

B2

BK-18
BK-18

H802-F4 GY-18
H802-F26 GY-18
H802-F2 GY-18

180-CL62 GN-14
200-CL69 BK-14

K944-EN24 YL-18
H801-EN2 PU-18

200-EN39 BK-18
200-EN67 BK-18

BK-18
BK-18
BK-18
BK-18

INJECTORS

B1

SNDR FUEL LVL


257-8924

SNSR HYDO TEMP


238-0112

C958-F3 BU-18
H802-F4 GY-18

1
2

CL-C27
1552269

202-CL29 BK-18
202-CL44 BK-18
202-CL73 BK-18
307-CL107 OR-18

892-CL110 BR-18

PWR PRT
178-7539

EN-C5
1552269

T953-EG1
T959-EG2
T954-EG3
T960-EG4

CONN 37

SIGNAL
GROUND
POWER

BK-18
BK-18
BK-18

SPARE 10A
113-8490

SOL MOT R
269-4669

709-CL155 OR-18
892-CL110 BR-18
893-CL143 GN-18
A314-CL33 OR-18
A315-CL34 WH-18
A755-CL126 PK-18
A756-CL127 BU-18
A758-CL129 BR-18
A757-CL128 GY-18
C703-CL35 BR-18
C992-CL70 PU-18
E912-CL36 PU-18
E913-CL37 YL-18
F711-CL115 GN-18
F712-CL116 GY-18
F773-CL39 OR-18
F774-CL40 WH-18
F853-CL41 BR-18
F931-CL114 PK-18
G985-CL166 PU-18
H710-CL42 PK-18
H711-CL43 GN-18
H777-CL137 OR-18
H779-CL104 GN-18
J764-CL153 BR-18
J943-CL46 GN-18
J944-CL47 BU-18
J946-CL49 OR-18
J948-CL157 PK-18
J992-CL186 YL-18
J993-CL187 PK-18
K757-CL50 YL-18
K960-CL161 PK-18
K961-CL158 GN-18
L856-CL164 YL-18
L857-CL159 GN-18

CONN 25

1
2
3

20

F-C5
1552269

195-CL177 YL-18
307-CL107 OR-18
308-CL71 YL-18

CONN TO P-C10
PLATF HARN
[LOC SH 1 F-3]

H451-EN40 GN-18
200-EN39 BK-18
195-EN34 YL-18

CONDNSR BKR 2
173-3175

SNSR SP R TRACK
183-4584

769-F37 BU-18
770-F35 GN-18
833-F36 GY-18
835-F38 PU-18
A499-F18 BU-18
C958-F3 BU-18
C959-F1 BR-18
G434-F7 BU-18

497-F23 BU-18
J766-F31 PU-18
770-F35 GN-18
833-F36 GY-18

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CL-C33
2285856

YL-14
YL-18
YL-18
YL-18
YL-18

15

F-C4
1552272
VS
GROUND
SIGNAL A
SIGNAL B

321-F9 BR-18
447-F5 PK-18
497-F32 BU-18
769-F37 BU-18
770-F35 GN-18
833-F36 GY-18
835-F38 PU-18
A499-F18 BU-18
C958-F3 BU-18
C959-F1 BR-18
G434-F7 BU-18
H802-F26 GY-18
J765-F10 BU-18
J766-F33 PU-18
M792-F29 BU-18
R993-F6 BR-18
R993-F17 BR-18
R997-F16 OR-18

497-F34 BU-18
497-F23 BU-18
497-F32 BU-18

202-CL146 BK-14
307-CL107 OR-18
308-CL71 YL-18
515-CL1 GY-12
516-CL2 GN-14
517-CL18 BU-14
607-CL121 PK-14
608-CL122 GN-14
643-CL25 GN-18
709-CL155 OR-18

195-EN58
195-EN37
195-EN57
195-EN29
195-EN34

SNSR WATER IN FUEL


313-1663

R WIPER
113-8491

CL-C20
2144208

SW SEER
311-7070

EN-C19
2733143

EG-C1
1779649
1
2
3
4

10

F-C3
1552269
C959-F1 BR-18
H802-F2 GY-18

10

E-C13
1552272
X922-E59 WH-18
X928-E33 GN-18
X923-E64 OR-18
X929-E8 BU-18

BACKLIGHT
113-8490

321-F9 BR-18
447-F5 PK-18

129-CL19 BU-16
200-CL20 BK-18

202-CL133 BK-18
202-CL134 BK-18
202-CL188 BK-18
202-CL189 BK-18
202-CL26 BK-18
202-CL65 BK-18
202-CL130 BK-18
202-CL151 BK-18
202-CL197 BK-18
202-CL210 BK-18
202-CL205 BK-18
202-CL146 BK-14

202-CL29 BK-18
202-CL44 BK-18
202-CL73 BK-18
202-CL198 BK-16

200-CL209 BK-18
202-CL210 BK-18
N824-CL213 PK-18

200-CL69 BK-14
200-CL8 BK-18
200-CL17 BK-18
200-CL20 BK-18
200-CL77 BK-12

200-CL77 BK-12
200-CL95 BK-12
200-CL123 BK-12

4 6

310-EN19 PU-8

C9

1
2

L872-CL162 BU-14
T744-CL160 WH-14

195-EN58 YL-14
306-EN47 GN-16
322-EN12 GY-18
403-EN38 GN-18
450-EN74 YL-18
451-EN75 BR-18
521-EN26 YL-16
522-EN27 WH-16
709-EN60 OR-18
892-EN20 BR-18
893-EN21 GN-18
915-EN23 GN-18
A958-EN53 WH-18
C831-EN63 GN-18
F711-EN44 GN-18
F712-EN42 GY-18
F868-EN79 OR-18
F869-EN78 PK-18
H708-EN52 OR-18
H801-EN7 PU-18
J764-EN66 BR-18
J765-EN59 BU-16
J807-EN76 BK-18
J808-EN77 BK-18
K943-EN14 OR-18
K944-EN24 YL-18
K946-EN31 OR-18
K947-EN25 YL-18

INJECTOR 3

SWITCHED
POWER OUT

10

SOL MOT L
269-4669

F-C2
1552272
497-F34 BU-18
J766-F30 PU-18
769-F37 BU-18
835-F38 PU-18

200-CL175 BK-18
200-CL176 BK-18
200-CL190 BK-18
200-CL191 BK-18
200-CL203 BK-18
200-CL27 BK-18
200-CL183 BK-18
200-CL118 BK-18
200-CL182 BK-18
200-CL172 BK-18
200-CL109 BK-14

110-CL98 RD-16
125-CL9 OR-16
184-CL108 BU-14
195-CL177 YL-18

127-EN10 RD-18
127-EN11 RD-18
127-EN13 RD-18
127-EN33 RD-18
127-EN71 RD-10
127-EN1 RD-14

127-EN1 RD-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

UNSWITCHED
POWER OUT

C7

SNSR SP L TRACK
183-4584

1
2
3
4

CONN 5

127-EN71 RD-10

RD-12
RD-6
RD-10
YL-18
PU-8
BR-18

INJECTOR 2

AIR HEAT SEAT


113-8492

200-CL95 BK-12
200-CL6 BK-16
200-CL209 BK-18
200-CL142 BK-14
200-CL123 BK-12

115-EN62
115-EN70
127-EN71
195-EN57
310-EN19
375-EN83

C6

CONN TO GC-C1
ACCUGRADE
CSL HARN
[LOC SH 3 H-13]

CL-C22
3E5179
110-CL98 RD-16
184-CL108 BU-14
892-CL110 BR-18
893-CL143 GN-18
K960-CL161 PK-18
K961-CL158 GN-18
L856-CL164 YL-18
L857-CL159 GN-18

195-CL207 YL-18
N809-CL211 OR-18
N825-CL212 PK-18
614-CL208 PU-18

CL-C32
2285856

M795-E17 WH-18

BK-18
BK-18
BK-18
BK-18

Y950-E25 YL-18
Y951-E26 PU-18

C4

CONN 23

WINCH FILTER
BYPASS SWITCH
(ATCH)
VS
GROUND
SIGNAL A
SIGNAL B

1
2
3
4
5
6
7
8
9
10
11
12

200-CL203 BK-18
202-CL205 BK-18
N821-CL202 GN-18

115-EN62 RD-12
115-EN70 RD-6

EN-C12
1673693

T951-EK1
T957-EK2
T952-EK3
T958-EK4

1
2
3
4

CONN 38

FORWARD HORN

SW 4TH VALVE FLOAT


311-7069

C2

M792-WH1 BU-16

CONN TO P-C17
PLATFORM HARN
[LOC SH 1 D-3]

10

SPARE 10A
113-8490

SW HYDO BYP 3
134-0404

4 6

87a

C8

M792-WH1 BU-16

87

MAIN PWR
RELAY

EK-C1
1779649

BR-18
GY-18
PK-18
YL-18

10

CONN 7

517-CL18 BU-14
125-CL9 OR-16
A528-CL102 YL-16

F-C11
1552254
1
2
3
4
5
6
7
8
9
10
11
12

86

X920-E57
X926-E35
X921-E58
X927-E34

30

DOME/RADIO
113-8490

CONN 24

1
2
3
4

M792-F28 BU-16
SW HYDO BYP 2
134-0404

A499-F18 BU-18
C958-F3 BU-18
C959-F1 BR-18
G434-F7 BU-18
H802-F26 GY-18
J765-F10 BU-18
J766-F33 PU-18
M792-F29 BU-18
R993-F6 BR-18
R993-F17 BR-18
R997-F16 OR-18

E-C12
1552272

85

1
2

C5

CONN TO AC-C1
HVAC HARN
[LOC SH 3 D-2]

YL-18
YL-18
YL-18
YL-18
YL-18

+1
-2

EN-C25
2304011
375-EN83 BR-18
195-EN57 YL-18

15

M792-F27 BU-16
SW HYDO BYP 1
134-0404

195-CL177
195-CL105
195-CL117
195-CL206
195-CL207

CL-C25
1552272

322-HN1 GY-18
200-HN2 BK-18

1
2

HORN FWD
164-9425

CONN 34

184-CL108 BU-14

CONN TO P-C16
PLATFORM HARN
[LOC SH 1 E-3]

HN-C1
1552269

FR WIPER
113-8491

WASHER PUMPS

1
2
3
4
5
6
7
8
9
10
11
12

CONN 33

HN-C2
3E3364

C3

200-F11 BK-18
321-F9 BR-18
447-F5 PK-18
497-F32 BU-18
506-F14 PU-18
507-F15 WH-18
529-F13 WH-18
530-F12 OR-18
769-F37 BU-18
770-F35 GN-18
833-F36 GY-18
835-F38 PU-18

EN-C18
1552269
322-EN12 GY-18
200-EN67 BK-18

15

F-C1
1552252

507-Y8 WH-18
200-Y4 BK-18

129-CL19 BU-16
180-CL62 GN-14

521-EN26 YL-16
522-EN27 WH-16

1 1
2 2

50

FUSE FOR
MAIN PWR RLY

RR WIPER
113-8491

1
MOTOR

CONN 6

UNSWITCHED
FUSE

EN-C11
1552269

C1

Y-C4
1237615

195-CL206 YL-18
N805-CL200 BU-18
N822-CL201 BR-18
614-CL204 PU-18

30

AE-C4
3E3364
521-AE4 YL-16
522-AE7 WH-16

996-E10 GN-18

INJECTOR 1

WINCH (ATCH)

D9

RR WSHR PUMP
209-4481

1
2
3
4

CL-C24
1779654
515-CL1 GY-12
C558-CL12 BU-14
516-CL2 GN-14
200-CL123 BK-12

X929-E8 BU-18

D8

CONN TO AC-C4
HVAC HARN [LOC
SH 3 D-2]

125-CL3 OR-14
125-CL11 OR-14
125-CL10 OR-14
125-CL9 OR-16

BATTERY + IN

UNUSED
LOCATION

CONN 31

200-CL8 BK-18
614-CL5 PU-18
200-CL17 BK-18
125-CL10 OR-14
A528-CL102 YL-16
200-CL142 BK-14

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

PRM
275-0490

SOL WN REEL OUT


269-4669

D7

124-CL93 GN-14
124-CL94 GN-14
124-CL16 GN-12

F868-WN3 OR-18
J808-WN7 BK-18

SOL WN REEL IN
269-4669

E-C1
2451042 J2

20

MOTOR

PU-18
BK-18
WH-18
WH-18
OR-18

1
2

WN-C4
1552269

HVAC ARC SUPPR


106-8704

1
2

115-EN70 RD-6
115-EN62 RD-12

D6

530-Y6 OR-18
200-Y3 BK-18

PU-18
WH-18
WH-18
OR-18

1
2
3
4
5
6

B +
HI
MED-HI
MED
LOW
A/C
GND
BACKLIGHTING (+)
BACKLIGHTING (-)
B +
SIGNAL
GND

F869-WN4 PK-18
J807-WN6 BK-18

Vs
GROUND
SIGNAL

D5

506-Y7
507-Y8
529-Y5
530-Y6

PU-18
BK-18
WH-18
WH-18
OR-18

110-CL98 RD-16

1
2
3
4
5
6
7
8
9
10
11
12

GN-18
BR-18
WH-18

D4

RH DOOR WSHR PUMP


209-4481
Y-C3
1237615

506-Y7
200-Y9
507-Y8
529-Y5
530-Y6

F-C9
1552273
506-F14
200-F11
507-F15
529-F13
530-F12

125-CL11 OR-14
C546-CL101 WH-16
C558-CL12 BU-14
516-CL2 GN-14
517-CL18 BU-14

A
B
C

WN-C3
1552269

CONN 35

AC COMPRESSOR CLUTCH

AE-C1
1552269
589-AE1 GN-18
522-AE2 WH-18

709-WN1 OR-18
J764-WN5 BR-18
C831-WN2 GN-18

D3

105-CL24 RD-18
Y-C5
3E3382

HVAC CONT PANEL


267-5239

CL-C16
1552252

103-CL152 YL-14

BK-14
BK-14

1
2

1
2
3
4
5
6
7
8

SNSR PRESS. WN
WN-C2 214-6863
3E3370

WN-C1
3E3388
709-WN1 OR-18
C831-WN2 GN-18
F868-WN3 OR-18
F869-WN4 PK-18
J764-WN5 BR-18
J807-WN6 BK-18
J808-WN7 BK-18

D2

529-Y5 WH-18
200-Y2 BK-18

AE-C2
1552269
589-AE5 GN-18
522-AE6 WH-18

709-EN60 OR-18
C831-EN63 GN-18
F868-EN79 OR-18
F869-EN78 PK-18
J764-EN66 BR-18
J807-EN76 BK-18
J808-EN77 BK-18

A
B

D1

MOTOR

BK-18
BK-18
BK-18
BK-18
BK-18

87
87a

MOM

200-Y9
200-Y1
200-Y2
200-Y3
200-Y4

LH DOOR WSHR PUMP


209-4481
Y-C2
1237615

85

MOM

30

86

EN-C17
1552264

AC REFRIG PRESS SW
236-6923

GR CONT 1
113-8491

506-Y7 PU-18
200-Y1 BK-18

1
5
2
4
3

MOM

1
MOTOR

124-CL16 GN-12
C546-CL101 WH-16
200-CL6 BK-16
515-CL1 GY-12

Y-C1
1237615

AE-C3
1684999
521-AE4 YL-16
589-AE3 GN-16

MOM

FR WSHR PUMP
209-4481

HVAC ENGINE

RLY BLOWER HIGH


115-1615

CL-C18
9X1054

CONDNSR BKR 1
173-3175

10

15

11

L WIPER
113-8491

12

20

13

SPARE 20A
113-8492

14

R
12 L-M
84 5
18
0

(Dimensions: 48 inches x 35 inches)

36 Page, Color 2,

KENR5711-01 VOL 2 of 3

15

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
5

KENR5711-01
September 2007

Harness And Wire Electrical Schematic Symbols


Component Identifiers (CID)
Module Identifier (MID)
Engine Control System
(MID No. 036)

Wire Color

Power Circuits
102
103

BU

Description

Control Circuits (Continued)

Running Lamps

E912

PU

Lift Lever Neutral Postion Switch (N.O.)

CID

Symbols

Display (CB), Electronic Mast (EM), Laser Receiver (LR)


Diagnostic
Code

Description
T

Component

Display Fault Messages

YL

Auxiliary Circuit

E913

YL

Lift Lever Neutral Postion Switch (N.C.)

0001

Injector Cylinder #1

105

RD

Key Switch

E918

GN

Implement Lockout Switch (N.C.)

CB 1

Set Limits Fault

0002

Injector Cylinder #2

106

WH

Dome Lamp

E965

BU

Engine Speed / Timing Sensor B (-)

CB 2

Lost Beam, Check Setup

0003

Injector Cylinder #3

108

RD

Cab Radio

F711

GN

Engine CAN 1 (+)

CB 3

Calibration Failure, Check Setup

0004

Injector Cylinder #4

110

RD

GPS Display

F712

GY

Engine CAN 1 (-)

CB 4

Calibration Failure, Check Valve Hardware

0005

Injector Cylinder #5

112

PU

Main Power Relay Output

F773

OR

Governor Accelerate

CB 5

Calibration Failure, Restart

0006

Injector Cylinder #6

114

RD

Forward Warning Horn

F774

WH

Governor Decelerate

CB 6

Wrong Blade Motion, Check Valve Hardware

0041

8 Volt DC Supply

115

RD

Machine Control

F853

BR

Travel Speed

CB 7

Calibration Failure, Restart

0091

Throttle Position Sensor

118

GY

Front Wiper

F868

OR

Winch Cable Out Solenoid

CB 8

No Blade Movement, Check Valve Hardware

0100

Engine Oil Level Sensor

119

PK

Rear Wiper

F869

PK

Winch Cable In Solenoid

CB 9

Calibration Failure, Restart

0110

Engine Coolant Temperature Sensor

120

YL

Left Wiper

F870

BU

Winch Freespool Solenoid

CB 10

Set Limits Fault, Restart

0168

Electrical System Voltage

122

BU

Right Wiper

F931

PK

Parking Brake Solenoid Return

CB 11

Low Voltage, Service

0172

Intake Manifold Air Temperature Sensor

124

GN

HVAC Blower

G434

BU

All Wheel Drive Oil Temperature Sensor

CB 12

System Hours Lost, Continue

0174

Fuel Temperature Sensor

125

OR

HVAC Control

G985

PU

Seat Switch

CB 13

Valve Calibration Lost, Recalibrate

0190

Engine Speed Sensor

126

PK

Transmission Control

H414

YL

Warning Switch To Alarm

CB 14

Memory Error, Recalibrate Valves

0247

SAE J1939 Data Link

127

RD

Product Link

H451

GN

Water In Fuel Sensor

CB 15

Memory Fault, Service

0248

CAT Data Link

129

BU

Accessory Power Port

H708

OR

Implement Control Kickout Switch #1

CB 16

Linked Mode Sensor Missing, Check EM and LR Connections

0253

Personality Module

130

RD

Auxiliary Circuit

H710

PK

Implement Control Lift Lever Position

CB 17

CAN Network Failure, Service

0261

Engine Timing Calibration

158

BR

HVAC Condensor #1

H711

GN

Implement Control Tilt Lever Position

CB 18

CAN Network Failure, Service

0262

5 Volt Sensor DC Power Supply

CB 19

CAN Network Failure, Service

Pressure
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

BU

HVAC Condensor #2

H713

PK

Implement Control Lift Solenoid

0266

Crank Without Injection Input

RD

Operator Seat

H714

OR

Implement Control Lower Solenoid

CB 20

CAN Controller Hardware Error, Check

0267

184

BU

Accugrade Power Module

H777

OR

Warning Lamp To Switch #1

CB 21

Remote AM Swith Failure, Service

0268

Remote Shutdown Input


Programmed Parameter Fault

195

YL

Product Link
Ground Circuits

H779

GN

Warning Lamp To Switch #3

CB 22

VM Missing, Service

0291

Engine Cooling Fan Solenoid

H801

PU

Proportional Driver 1-4 Return (ECM 1)

CB 23

Unsupported Device, Cycle Power

0296

Transmission Control

200

BK

Main Chassis

H802

GY

Proportional Driver 5-8 Return (ECM 1)

CB 24

Duplicate Left/Right Device, Service

0342

Secondary Engine Speed Sensor

Part No.

CB 25

Elevation Limit Left, Check Bench Setup

134-2540

At room temperature unless otherwise noted.

Transmission Control #1
Basic Machine Circuits

J764

BR

Switch / Sensor Return #1

0444

Starter Motor Relay

J765

BU

Switch / Sensor Return #2

CB 26

Elevation Limit Right, Check Bench Setup

0526

Turbo Wastegate Actuator

CB 27

Internal Fault, Cycle Power

304

WH

Starter Relay #1 Output

J766

PU

Switch / Sensor Return #3

1603

Machine Control Module

306

GN

Key Switch To Starter Relay

J807

BK

Proportional Return #1

CB 28

Invalid Serial Number, Service

1639

Machine Security System Module

307

OR

Key Switch To Neutral Start Switch or Control

J808

BK

Proportional Return #2

CB 29

VM Intermittant, Check Connection

1779

Fuel Rail Pressure Valve 1 Solenoid

308

YL

Main Power Relay Coil

J809

BK

Proportional Return #3

CB 30

Duplicate Sensor Serial Number, Service

1785

Inlet Manifold Pressure Sensor

309

GY

Alternator Regulator

J813

BK

Proportional Return #4

CB 31

Recalibrate Linked Mode Elevation

1797

Fuel Rail Pressure Sensor

310

PU

Start Aid Switch To Start Aid Solenoid

J913

GN

Ripper In Valve

CB 32

ECM Disconnected, Service

1834

Ignition Key Switch

320

OR

Horn Switch To Horn Relay

J914

PU

Ripper Lower Valve

CB 33

VM Failure, Service

2417

Ether Injection Control Solenoid

321

BR

Backup Alarm Lamp / Travel Alarm

J921

PK

Ripper Lift Valve

CB 34

VM Failure, Service

322

GY

Forward Warning Horn

J922

GY

Ripper Out Valve

CB 35

VM Fault, Service

375

BR

Flamp Plug System Fuel Solenoid

J943

GN

Implement Mode Switch (N.O.)

CB 36

Left Laser Receiver Missing

382

PK

Start Aid Solenoid (+)

J944

BU

Implement Mode Switch (N.C.)

CID

CB 40

Laser receiver hardware failure, Service

Sensor Power Supply (8 DCV)

CB 41

Control Latency, Cycle Power

Parking Brake Switch

CB 42

Control Latency, Cycle Power


Laser Interference, Check Laser Setup

383
403

GN
GN

Start Aid Solenoid (-)


Monitoring Circuits
Alternator 'R' Terminal - Engine #1

Machine Control System


(MID No. 039)
Component

J946

OR

Implement Manual Mode Switch (N.C.)

0041

J948

PK

Ripper Lift / Lower

0070

J992

YL

Miscellaneous Switch #1

0091

Throttle Position Switch

CB 43

Fuel Level Sensor

CB 44

Laser Interference, Check Laser Setup

430

BU

Air Filter

J993

PK

Miscellaneous Switch #2

0096

447

PK

Fuel Level Gage

J994

GY

Miscellaneous Switch #3

0133

Transmission Pilot Pressure Solenoid

CB 46

Slope ratio out of limits

450

YL

Engine #1 Tachometer Sender (+)

K757

YL

Blade Rotation

0148

Hystat Drive Pressure Sensor

CB 47

Sensor Missing, Check Harness Connections

451

BR

Engine #1 Tachometer Sender (-)

K779

PU

Alternator 'D' Terminal

0168

Electrical System Voltage

CB 48

Invalid Password

497

BU

K943

OR

Travel Left Solenoid - Front

0190

Engine Speed Sensor

CB 49

Password Expired

J1939 Data Link

CB 50

Serial Number Fault, Service

5 Volt Sensor DC Power Supply

CB 52

Sensor not Supported, Reconfigure


Reference Target Not Found, Service
Password Expired

Sensor Power
Accessory Circuits

K944

YL

Travel Left Solenoid - Rear

0247

500

BR

Wiper - Front (Park)

K946

OR

Travel Right Solenoid - Rear

0262

502

OR

Wiper - Front (High)

K947

YL

Travel Right Solenoid - Front

0268

Programmable Parameter

CB 56

Action Alarm

CB 57

503

BR

Wiper - Rear (Park)

K960

PK

Controller Data Link (+)

0271

505

BU

Wiper - Rear (High)

K961

GN

Controller Data Link (-)

0298

Service Brake Pedal Switch

CB 61

Service Agreement Expired

Lift Lever Position Sensor

CB 62

VM Fault, Service

CB 63

Calibration Fault, Check Setup


Laser Receiver Fault Messages

506

PU

Washer - Front

L730

OR

5V Analog Sensor Supply

0352

507

WH

Washer - Rear

L731

BR

Analog Sensor Return

0358

Implement Pilot Pressure Supply


Starter Motor Relay

508

PU

Radio Speaker - Left (+)

L856

YL

Blade Control CAN 1 (+)

0444

509

WH

Radio Speaker - Left (-)

L857

GN

Blade Control CAN 1 (-)

0490

Hydraulic Lockout Switch

LR 0

Communication Fault, Service

Tilt Right Solenoid

LR 1

Memory Fault, Service


Memory Fault, Service

511

BR

Radio Speaker - Right (+)

L872

BU

Blade Control Switched Power #1

0497

512

GN

Radio Speaker - Right (-)

L873

GY

Blade Control Switched Power #2

0498

Tilt Left Solenoid

LR 2

Engine Control Module

LR 3

Serial Number Format Fault, Service

515

GY

HVAC Blower Motor (High)

M700

BR

Indicator - Seated

0590

516

GN

HVAC Blower Motor (Medium)

M730

YL

Governor Motor Sensor Signal

0600

Hydraulic Oil Temp Sensor

LR 4

Serial Number Format Fault, Service

Parking Brake Solenoid

LR 5

Serial Number Format Fault, Service

Gauge Cluster #1

LR 6

Flash Program Fault, Retry


End of Travel, Check Setup

517

BU

HVAC Blower Motor (Low)

M792

BU

Charge Filter Bypass Switch

0681

521

YL

Fan Speed Switch To A/C Pressure Switch

M795

WH

Wastegate Valve (+)

0811

522

WH

A/C Clutch To Thermostat Switch

M928

BU

Right Tilt Valve

1078

Blade Control Handle Raise/Lower Position

LR 20

Left Tilt Valve

1079

Blade Control Handle Tilt Position Sensor

LR 21

Check Connection

Blade Lower Solenoid

LR 148

Elevation Limit, Check Bench Setup


Electric Mast Fault Messages

523

BR

Wiper - Left (Park)

M929

WH

524

BU

Wiper - Left (Low)

N805

BU

4th Valve Switch

1197

526

YL

Wiper - Right (Park)

N809

OR

Seer Sw

1198

Blade Raise Solenoid

527

GN

Wiper - Right (Low)

N812

GN

Auxiliary ECM

1251

Alternator R-Terminal Signal

EM 1

Sensor Power Supply (10 DCV)

EM 2

529

WH

Washer - Left

N821

GN

4th Valve Float Indicator

1482

530

OR

Washer - Right

N822

BR

4th Valve Float Indicator

1558

Electronic Implement Control

EM 15

567

WH

A/C Switch Jumper #1

N824

PK

Seer Indicator

1699

Joystick Forward/Reverse Position Sensor

EM 21

579

BR

HVAC Blower Motor #1

N825

PK

Seer Sw

1700

Joystick Left/Right Position Sensor

EM 23

RXD - Comm #1

1703

Left Drive Pump Forward Proportional

EM 24

Left Drive Pump Reverse Proportional

EM 25

589

GN

A/C Pressure Switch To A/C Clutch


Lighting Circuits

N957

PK

N958

PK

RS232 Receive 2

1704

607

PK

Flood Lamps - Front #1

N960

PK

TXD - Comm 1

1705

Right Drive Pump Forward Proportional

EM 26

608

GN

Flood Lamps - Rear #1

N961

OR

RS232 Transmit 2

1706

Right Drive Pump Reverse Proportional

EM 29

DSR - Comm 1

1707

Left Drive Motor Solenoid

EM 30

GY

CTS - Comm 1

1708

Right Drive Motor Solenoid

EM 31

N970

YL

DTR - Comm 1

1870

Blade Control Handle Thumb Rocker

EM 32

N973

BR

DCD - Comm 1

1884

Winch Spool In Solenoid

614

PU

643

GN

647

GN

Tail / Position / Dash Lamps

N964

Display Intensity Increase

N967

Switch To Rear Flood Lamps Relay


Control Circuits

BU

709

OR

Sensor Power #2

N976

PU

RTS - Comm 1

1885

Winch Spool Out Solenoid

751

GN

Transmission Shift Solenoid #1 or #3

N979

GN

Signal Ground - Comm 1

1933

Blade Angle Left Solenoid


Blade Angle Right Solenoid

752

YL

Transmission Shift Solenoid #2

P730

GN

Winch Brake Solenoid

1934

769

BU

Wheel Speed Sensor - Left

P781

GY

Grapple Winch Reel Out Slow Switch (N.C.)

1960

Ignition Key Reader

770

GN

Wheel Speed Sensor - Right

P782

PK

Grapple Winch Reel Out Slow Switch (N.O.)

2213

Operator In Seat Switch


Electronic Implement Control #3

833

GY

Hydrostatic Right Motor Speed Sensor

P783

WH

Grapple Winch Reel Out Off Switch (N.C.)

2143

835

PU

Hydrostatic Left Motor Speed Sensor

P784

OR

Grapple Winch Reel Out Fast Switch (N.O.)

2204

Auxiliary Lever #1 Position Sensor

869

PU

Hydrostatic Control Calibrate Switch

P920

BR

Secondary Engine Speed / Timing Sensor (-)

2205

Auxiliary Lever #2 Position Sensor

892

BR

CAT Data Link 3 (-)

R981

YL

Travel Speed Solenoid

2211

Auxiliary Valve #1 Port B Solenoid

893

GN

CAT Data Link 3 (+)

R993

BR

Analog Sensor Return

2212

Auxiliary Valve #1 Port A Solenoid

915

GN

Hydrostatic Control Pilot Override Valve

R997

OR

5V Analog Sensor Power

2213

Auxiliary Valve #2 Port B Solenoid

975

WH

Autoshift Solenoid Return

T744

WH

Blade Control - Switched Power #1 Return

2214

Auxiliary Valve #2 Port A Solenoid

994

GY

Oil Pressure (Filtered)

T745

YL

Blade Control - Switched Power #2 Return

2225

Hydraulic System Master ECM

995

BU

Coolant Temperature

T901

YL

Machine Security System Exciter Coil (In)

2268

Winch Free Spool Solenoid


Brake/Decelerator Pedal Position Sensor

996

GN

Engine Speed / Timing Sensor Power

T902

PK

Machine Security System Exciter Coil (Out)

2305

A101

GN

Blade Control #1

T951

BK

Injector #1 (+)

2438

Winch Free Spool Switch

A106

YL

Grade Control Beeper

T952

BK

Injector #2 (+)

2440

Winch Brake Solenoid

A287

BK

Engine Control #2

T953

BK

Injector #3 (+)

2441

Winch Motor Pressure Sensor


Winch Drive Away Switch

A314

OR

Park Brake Sw To XMSN Neutralizer Relay

T954

BK

Injector #4 (+)

2481

A315

WH

Park Brake Sw To XMSN Neutralizer Relay

T957

BK

Injector #1 Return

2482

Winch Drive Away Solenoid

A499

BU

Hydraulic Oil Pressure

T958

BK

Injector #2 Return

2500

Powertrain Speed Range Control Position

A528

YL

Electronic Water Valve Actuator

T959

BK

Injector #3 Return

2532

Operator Gear Ratio Set/Recall Switch

A755

PK

Throttle Switch #1

T960

BK

Injector #4 Return

2679

Blade Shake Switch

A756

BU

Throttle Switch #2

T993

BR

Analog Sensor Return

2685

Left Drive Motor Speed Sensor #1

A757

GY

Throttle Switch #3

T997

OR

5V Analog Sensor Power

2686

Left Drive Motor Speed Sensor #2

A758

BR

Throttle Switch #4

U717

OR

Auxiliary Valve 5 - Solenoid #1

2687

Right Drive Motor Speed Sensor #1

A958

WH

Parking Brake Solenoid

X731

BU

Boost Pressure

2688

Right Drive Motor Speed Sensor #2

C211

BK

Waste Gate Valve

X920

BR

Injector #1 (+)

2754

Auxiliary #1 Switch

C218

BK

Grade Control Beeper

X921

PK

Injector #2 (+)

2755

Blade Control Mode Switch

C546

WH

HVAC Blower Motor Medium / Low Relay

X922

WH

Injector #3 (+)

2954

Unknown Electronic Implement Control

C556

BU

Relay To Condensor Motor #1

X923

OR

Injector #4 (+)

3020

Auxiliary Valve #1 Float Switch

C557

OR

Relay To Condensor Motor #2

X926

GY

Injector #1 Return

3033

Fuel Efficient Reverse Switch

C558

BU

Front Wiper Switch Jumper

X927

YL

Injector #2 Return

C568

WH

HVAC Blower Motor (MAX)

X928

GN

Injector #3 Return

C703

BR

Neutral Switch

X929

BU

Injector #4 Return

C831

GN

Winch Hydraulic Pressure

Y758

PK

Serial Data 2 Transmit

C958

BU

Motor Speed High / Low - Right

Y934

WH

Accugrade Increment / Decrement Sw (N.C.)

C959

BR

Motor Speed High / Low - Left

Y946

BU

Fuel Rail Pressure Signal

C967

BU

Inlet Air Temperature

Y947

BR

Analog Sensor Return

C992

PU

Service Brake Switch #1

Y948

BR

E752

YL

Lightbar 1 RS232 TX

Y950

E753

WH

Lightbar 1 RS232 RX

Y951

Volume 3 - Resistor Specifications


Component Description
Resistor:

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Resistance (Ohms)

CAN B & CAN D

120

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

1
2

Receptacle

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

8
9
10

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Wire Gauge

Wire Color

Internal Failure, Service


Limit Switch Failure, Service
Motor/Encoder Fault, Service
Elevation Fault, Verify Bench
Memory Fault, Service
Memory Fault, Service
Memory Fault, Service
Memory Fault, Service
Internal Fault, Service
Motor/Encoder Fault, Service
Memory Fault, Service
Check Connection, Check Harness Connection

Schematic
Location

Machine
Location

Volume 3 - Connector Location

Alarm

F-10

21

Coil, MSS Excitation

G-3

Connector Number

Schematic
Location

Machine
Location

Control, Ripper

A-8

22

Control, Winch

C-8

22

E-1

F-7

23
24

CONN 1

F-1

Diode, A/C

CONN 2

F-1

Display, GPS

CONN 5

H-13

Display, Laser CB420

H-12

CONN 6

D-3

Display, Laser CD610

H-8

F-4

25
26

CONN 7

D-3

Display, Product Link

CONN 12

I-2

Display, Product Link PL121SR

H-4

CONN 13

G-3

Light Bar, Left

I-9

27

CONN 14

H-2

Light Bar, Middle

H-9

17

CONN 16

A-15

Light Bar, Right

H-9

28

CONN 18

H-5

Mast, Electric (LH)

C-9

29

CONN 19

H-5

Mast, Electric (RH)

C-9

30

CONN 20

E-5

Module, Accugrade Power

A-13

31

CONN 21

F-5

Motor, Blower

D-1

CONN 22

F-5

Motor, Condenser #1

E-3

E-3

D-8

10

Motor, Wiper (LH)

I-15

32

Engine Control:

KENR5390

CONN 29

D-8

10

Motor, Wiper (RH)

H-12

33

Accugrade Laser System:

KENR5966

CONN 39

B-13

11

Radio, GPS

I-15

34

G-13

12

Receiver, GPS (LH)

D-9

29

CONN 41

I-13

13

Receiver, GPS (RH)

B-9

30

CONN 42

B-11

14

Receiver, Laser (LH)

C-10

29

B-10

30

CONN 40

Accugrade Service Connector

CONN 43

C-11

15

Receiver, Laser (RH)

CONN 44

D-11

16

Relay, HVAC Condenser #1

F-3

CONN 45

H-11

17

Relay, HVAC Condenser #2

E-3

CONN 46

I-11

17

Resistor, Blower Speed

D-1

F-9

35
35

C-12

14

20

Solenoids, Drive Away

A-4

36

Solenoids, Free Spool

A-4

36

Solenoids, Ripper (Lower)

C-5

37

Solenoids, Ripper (Raise)

C-5

38

Solenoids, Winch Brake

A-4

36

Analog Sensor Return

Switch, Thermostat

D-1

YL

Fuel Pump Solenoid (+)

Valve, Water

C-2

PU

Fuel Pump Solenoid Return

Machine locations are repeated for components located close together.

CONN 47

CONN 51

Accugrade Test Port

Product Link Service Tool

B-10

H-3

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

34

The FMI is a diagnostic code that indicates what type of failure has occurred.

29

262 - 03

5 Volt Sensor Power Supply Voltage Above Normal

262 - 04

5 Volt Sensor Power Supply Voltage Below Normal

497 - 3

Tilt Right Solenoid Shorted High

497 - 5

Tilt Right Solenoid Open Circuit

497 - 6

Tilt Right Solenoid Current Above Normal

498 - 3

Tilt Left Solenoid Shorted High

498 - 5

Tilt Left Solenoid Open Circuit

498 - 6

Tilt Left Solenoid Current Above Normal

874 - 3

Mode Select Switch Open/Shorted High

874 - 4

Mode Select Switch Short to Ground

875 - 3

Manual Select Switch Open/Shorted High

875 - 4

Manual Select Switch Short to Ground

1197 - 3

Blade Lower Solenoid Shorted High

1197 - 5

Blade Lower Solenoid Open Circuit

1197 - 6

Blade Lower Solenoid Current Above Normal

1198 - 3

Blade Raise Solenoid Shorted High

1198 - 5

Blade Raise Solenoid Open Circuit

1198 - 6

Blade Raise Solenoid Current Above Normal

2114 - 3

Blade Control Handle Trigger Switch Open/Shorted High

2114 - 4

Blade Control Handle Trigger Switch Short to Ground

2233 - 0

Blade Lower Pilot Pressure Data Above Normal

2233 - 1

Blade Lower Pilot Pressure Data Below Normal

2233 - 3

Blade Lower Pilot Pressure Voltage Above Normal

2233 - 4

Blade Lower Pilot Pressure Voltage Below Normal

2234 - 3

Hydraulic Pump Boost Pressure Solenoid Shorted High

2234 - 5

Hydraulic Pump Boost Pressure Solenoid Open Circuit

2234 - 6

Hydraulic Pump Boost Pressure Solenoid Current Above Normal

2235 - 3

Counterbalance Valve Bypass Solenoid Shorted High

2235 - 5

Counterbalance Valve Bypass Solenoid Open Circuit

2235 - 6

Counterbalance Valve Bypass Solenoid Current Above Normal

2324 - 3

Voltage of the solenoid circuit is above normal for the solenoid


valve (2) for the counterbalance valve.

2324 - 5

An open in the circuit exists for the solenoid valve (2) for the
counterbalance valve.

2324 - 6

There is a short to ground in the solenoid circuit for the solenoid


valve (2) for the counterbalance valve.

23

38

Component

Cat Data Link Malfunction

KENR6176

CONN 28

Resistor, CAN D 2

248 - 12

Form Number

Motor, Condenser #2

19

Cat Data Link Not Communicating

Title
Machine Control:

A-5

Invalid Cat Data Link Data

Related Electrical Service Manuals

B-14

CONN 27

CONN 50

248 - 09

Printed in U.S.A.

Volume 3 - Component Location

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

248 - 02

Volume 3 of 3: AccuGrade
2007 Caterpillar, All Rights Reserved

14

Module not responding.

18

Circuit Identification
Number

F-9

Abnormal rate of change.

12

Ground
Connection

C-12

Abnormal update.
Failure mode not identifiable.

200-L32 BK-14

Harness identification code:


This example indicates wire
135 in harness "AG".

Fuse
(5 Amps)
Component
Part Number

Plug

Resistor, CAN D 1

Abnormal frequency, pulse width, or period.

11

9X-1123

Resistor, CAN B 2

Voltage below normal or shorted low.

Pin or Socket
Number

Single Wire
Connector

Data valid but below normal operational range.


Voltage above normal or shorted high.

5A

Failure Description

325-AG135 PK-14
Socket

Pin

G-9,E-8,H-6

Data valid but above normal operational range.


Data erratic, intermittent, or incorrect.

Part Number For


Connector Recepticle

CONN 49

Failure Mode Identifiers (FMI)

L-C12
3E-5179

AG-C4
111-7898

Component

Component Identifiers (CID)


Module Identifier (MID)
Accugrade Laser System
Implement ECM (MID No. 114)

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

The is a diagnostic code that indicates which circuit is faulty.

Electrical System Voltage Below Normal

D5K:
WWW1-UP (XL)
YYY1-UP (LGP)
JLF1-UP (LGP)

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

* SHOWN WITH LASER RECEIVERS MOUNTED

FMI No.

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

18

Electrical System Voltage Above Normal

D4K:
MMM1-UP (XL)
RRR1-UP (LGP)

Harness and Wire Symbols

F-9,F-8,H-6

168 - 04

D3K:
FFF1-UP (XL)
LLL1-UP (LGP)
JTD1-UP (LGP)

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

CONN 48

168 - 03

D3K, D4K and D5K


Track-Type Tractor
Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Resistor, CAN B 1

CID-FMI

Circuit Breaker
Symbol

Flow
Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

159

BK

Level
Symbol

Symbols and Definitions

180

202

Temperature
Symbol

37
27

2
30

32

13

24
17

22

28

33

10
8

5
20

35

26
21

19
31
12

25

36
6

16
9

14
11

The is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

GPS RECEIVER

ACCUGRADE & ATTACHMENT WIRING

15

18

(Dimensions: 48 inches x 35 inches)

Description

Diagnostic Codes For The Accugrade Laser System

36 Page,

Wire Color

Wire
Number

KENR5711-01 VOL 3 of 3

Wire Description
Wire
Number

(Dimensions: 48 inches x 35 inches)

36 Page, Color 2,

KENR5711-01 VOL 3 of 3

15

14

13

12

11

10

LH DOOR WIPER MOT


261-7993
LW-C1
3E3376

GV-C1
1471444
110-GV1 RD-16
T744-GV2 WH-18
184-GV18 BU-18
GR-C1
1552252
GR-C3
1678987

GPS RADIO
SB
GND
TXD #2
RXD #2
CAN B+
TXD #1
RXD #1
CAN B-

184-GR1 BU-14
T744-GR2 WH-14
K960-GR5 PK-18
K961-GR8 GN-18

A
B
C
D
E
F
G
H

184-GR1 BU-14
T744-GR2 WH-14
N960-GR7 OR-18
N957-GR6 PK-18
K960-GR5 PK-18
N958-GR10 OR-18
N961-GR11 PK-18
K961-GR8 GN-18

GC-C2
3E5179

N957-GR6 PK-18
N961-GR11 PK-18
N958-GR10 OR-18
N960-GR7 OR-18

110-GC2 RD-16

184-GC6 BU-14
T744-GC10 WH-14
K960-GC14 PK-18
K961-GC17 GN-18
L856-GC20 YL-18
L857-GC23 GN-18
N957-GC28 PK-18
N958-GC29 PK-18
N961-GC30 OR-18
N967-GC33 GY-18
N976-GC32 PU-18
N960-GC31 OR-18

1
2
3
4
5
6
7
8
9
10
11
12

184-GC5 BU-14
184-GC6 BU-14
184-GC37 BU-18

GC-C3
1552252

184-GC1 BU-14

110-GC2 RD-16
184-GC1 BU-14
892-GC8 BR-18
893-GC9 GN-18
K960-GC12 PK-18
K961-GC15 GN-18
L856-GC18 YL-18
L857-GC21 GN-18

892-GC8 BR-18
893-GC9 GN-18
K960-GC14 PK-18
K960-GC13 PK-18

CONN 41

K960-GC41 PK-18
K960-GC42 PK-18

1
2
3
4
5
6
7
8
9
10
11
12

T744-GC7 WH-14

K960-GC40 PK-18
K960-GC12 PK-18

GA-C4
3E5179
110-GA1 RD-16
184-GA3 BU-14
892-GA66 BR-18
893-GA68 GN-18
K960-GA23 PK-18
K961-GA26 GN-18
L856-GA29 YL-18
L857-GA32 GN-18

893-GV20 GN-18
892-GV21 BR-18
GA-C6
2305008

T744-GA13 WH-14

CONN 46
K960-GC24 PK-18

K961-GC16 GN-18
K961-GC17 GN-18

ACCUGRADE
ROOF (ATCH)

GC-C1
1552252

CONN 5

CONN 40

K961-GC45 GN-18
L856-GC19 YL-18
L856-GC20 YL-18
L857-GC22 GN-18
L857-GC23 GN-18

L872-GC4 BU-18
T744-GC3 WH-14

A
B
C
D
E
F
G
H
J

ACCUGRADE
SERVICE
CONNECTOR

K961-GC44 GN-18

110-GC2 RD-16
184-GC5 BU-14
892-GC8 BR-18
893-GC9 GN-18
K960-GC13 PK-18
K961-GC16 GN-18
L856-GC19 YL-18
L857-GC22 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO C-C22
EROPS CSL HARN
OR CL-C22
OROPS CSL HARN
[C-C22 LOC SH 1 H-14]
[CL-C22 LOC SH 2 H-11]

N957-GC28
N958-GC29
N961-GC30
N967-GC33
N976-GC32
N960-GC31

K961-GC25 GN-18
L856-GC18 YL-18
L857-GC21 GN-18
L872-GC4 BU-18
N957-GC28 PK-18
N958-GC29 PK-18
N960-GC31 OR-18
N961-GC30 OR-18
N967-GC33 GY-18
N976-GC32 PU-18

T744-GC3 WH-14
T744-GC10 WH-14
T744-GC46 WH-18

GC-C5
8T8736
184-GC37 BU-18
T744-GC46 WH-18

184-GA44 BU-18
184-GA45 BU-18
184-GA46 BU-18

E752-GA59 YL-18

E752-GA50 YL-18
E752-GA51 YL-18
E752-GA52 YL-18

E753-GA60 WH-18

E753-GA53 WH-18
E753-GA54 WH-18
E753-GA55 WH-18

PK-18
PK-18
OR-18
GY-18
PU-18
OR-18

1
2
3
4
5
6
7
8

GA-C5
1552264
N957-GA37
N958-GA38
N961-GA39
N967-GA40
N976-GA41
N960-GA43

184-GA44 BU-18
T744-GA47 WH-18
E752-GA51 YL-18
E753-GA53 WH-18

1
2
3
4

RD
BK
OR
WH

PWR
GND
RS232-RX
RS232-TX

LIGHT BAR LEFT


286-9124

GA-C7
2305008
184-GA45 BU-18
T744-GA48 WH-18
E752-GA50 YL-18
E753-GA54 WH-18

T744-GA47 WH-18
T744-GA48 WH-18
T744-GA49 WH-18

1
2
3
4

RD
BK
OR

1
2
3
4

RD
BK
OR

WH

PWR
GND
RS232-RX
RS232-TX

LIGHT BAR MID


286-9124

GA-C8
2305008
184-GA46 BU-18
T744-GA49 WH-18
E752-GA52 YL-18
E753-GA55 WH-18

PK-18
PK-18
OR-18
GY-18
PU-18
PK-18

WH

PWR
GND
RS232-RX
RS232-TX

LIGHT BAR RIGHT


286-9124

CONN 45
GC-C7
2532695
L872-GC4 BU-18

T744-GC7 WH-14
T744-GC35 WH-18

K960-GC24 PK-18
K961-GC25 GN-18
T744-GC35 WH-18

A
B
C
D
E
F

T744-GA13 WH-14

SWITCHED PWR
SPARE
CAN HIGH
CAN LOW
AWAKE
GND

SWITCH
SWITCH
SWITCH
SWITCH
SWITCH
SWITCH

K961-GV5 GN-18
L856-GV6 YL-18
L857-GV7 GN-18

E752-GV8 YL-18
E753-GV9 WH-18
T744-GV10 WH-18

DISPLAY LASER CB420


253-5371

K961-GC45 GN-18
K960-GC42 PK-18

184-GA4 BU-18

T744-GA13 WH-14
T744-GA63 WH-16

K961-GC43 GN-18
K961-GC15 GN-18
GC-C4
3E3388

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

184-GA3 BU-14

184-GA4 BU-18
184-GA35 BU-18

K960-GV11 PK-18

A106-GV12 YL-18
C218-GV13 BK-18

E752-GA59 YL-18
E753-GA60 WH-18
T744-GA63 WH-16

1
2
3
4
0
GND

184-GA35 BU-18
E752-GA59 YL-18
E753-GA60 WH-18
T744-GA63 WH-16

ACCUGRADE CONSOLE

110-GA1 RD-16
892-GA66 BR-18
893-GA68 GN-18

DISPLAY LASER CD610


282-8241
BATTERY +
BATTERY KEYSWITCH
DIMMING

K960-GA25 PK-18
K960-GA64 PK-18

K961-GA26 GN-18

K961-GA28 GN-18
K961-GA65 GN-18

L856-GA29 YL-18

L856-GA31 YL-18
L856-GA67 YL-18

L857-GA32 GN-18

L857-GA34 GN-18
L857-GA69 GN-18
PK-18
PK-18
PK-18
OR-18
GY-18
PU-18

K960-GA64
K961-GA65
L856-GA67
L857-GA69

PK-18
GN-18
YL-18
GN-18

N976-GA41
N967-GA40
N961-GA39
N957-GA37

PU-18
GY-18
OR-18
PK-18

1
2
3
4
5
6
7
8
9
10
11
12

ALARM
167-8712

GV-C2
3E5179
110-GV1 RD-16
184-GV18 BU-18
892-GV21 BR-18
893-GV20 GN-18
A106-GV12 YL-18
C218-GV13 BK-18
E752-GV8 YL-18
E753-GV9 WH-18
T744-GV15 WH-16

110-GV1 RD-16
184-GV18 BU-18
892-GV21 BR-18
893-GV20 GN-18
A106-GV12 YL-18
C218-GV13 BK-18
E752-GV8 YL-18
E753-GV9 WH-18
K960-GV11 PK-18
K961-GV5 GN-18
L856-GV6 YL-18
L857-GV7 GN-18

CAN BCAN D+
CAN D-

1
2
3
4
5
6
7
8
9
10
11
12

127-PL4
195-PL6
200-PL5
403-PL7

CONN TO GA-C9
ACCUGRADE DASH HARN
[LOC SH 3 F-9]

CONN 48

PL-C1
3E5179

CONN TO P-C19
PLATF HARN
[LOC SH 1 C-3]

GV-C3
1907612
K960-GV11 PK-18
K961-GV5 GN-18
L856-GV6 YL-18
L857-GV7 GN-18

T744-GV2 WH-18
T744-GV10 WH-18
T744-GV15 WH-16
COM 1 TX
COM 1 RX
COM 1 GND

1
2
3
4
5
6
7
8
9
10
11
12

CAN B+

CONN 19
CONN TO GA-C10
ACCUGRADE DASH HARN
[LOC SH 3 G-9]

CONN 49

CONN TO P-C11
PLATF HARN
[LOC SH 1 B-3]

K960-GA25 PK-18
K961-GA28 GN-18

A
B
C

GA-C3
1552267
L856-GA31 YL-18
L857-GA34 GN-18

A
B
C

N957-PL3 PK-18
N957-PL10 PK-18
N957-PL13 PK-18

RD-18
BK-18
YL-18
GN-18

N960-PL15
N979-PL14
N970-PL11
N973-PL12

OR-18
GN-18
YL-18
BR-18

N970-PL11 YL-18
N973-PL12 BR-18

PL-C2
9X4813

N979-PL1 GN-18
N979-PL8 GN-18
N979-PL14 GN-18

PL-C4
3E3364
N970-PL11 YL-18
N973-PL12 BR-18

N979-PL8 GN-18
N960-PL9 OR-18
N957-PL10 PK-18

CONN TO GA-C10
ACCRUGRADE DASH HARN
[LOC SH 3 G-9]

CAN D TERM RES 1


134-2540

CONN 49

CONN TO P-C5
PLATFORM HARN
[LOC SH 1 D-3]

T744-GJ23 WH-18

110-GJ7 RD-16
184-GJ8 BU-18
E752-GJ24 YL-18
E753-GJ22 WH-18
K960-GJ2 PK-18
K961-GJ1 GN-18
L856-GJ3 YL-18
L857-GJ4 GN-18
N957-GJ19 PK-18
N958-GJ5 PK-18
N960-GJ18 OR-18
N961-GJ6 OR-18
N967-GJ17 GY-18
N976-GJ16 PU-18

E752-GJ24 YL-18
E753-GJ22 WH-18
T744-GJ13 WH-16
N958-GJ5 PK-18
N960-GJ18 OR-18

K960-GJ2
K961-GJ1
L856-GJ3
L857-GJ4

1
2
3
4
5
6
7
8
9
10
11
12

K961-GJ1 GN-18
K960-GJ2 PK-18
L856-GJ3 YL-18
L857-GJ4 GN-18
N958-GJ5 PK-18
N961-GJ6 OR-18
T744-GJ9 WH-18
T744-GJ10 WH-18
E753-GJ22 WH-18
E752-GJ24 YL-18

PK-18
GN-18
YL-18
GN-18

N976-GJ16 PU-18
N967-GJ17 GY-18
N961-GJ6 OR-18
N957-GJ19 PK-18

T744-GJ13 WH-16

110-GJ7 RD-16
184-GJ8 BU-18

T744-GJ9 WH-18
T744-GJ10 WH-18
T744-GJ14 WH-18
T744-GJ15 WH-18
T744-GJ23 WH-18

N976-GJ16
N967-GJ17
N960-GJ18
N957-GJ19

PU-18
GY-18
OR-18
PK-18

T744-GJ14 WH-18

CONN 22

DISPLAY GPS CD700


244-1716
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
GG
HH
II
JJ
KK
MM
NN
PP
QQ
RR

GW-C3
1607690

127-GW1 RD-18
893-GW6 GN-18
892-GW5 BR-18
403-GW4 GN-18
195-GW3 YL-18
200-GW2 BK-18
F711-GW7 GN-18
F712-GW8 GY-18

1
2
3
4
5
6
7
8
9
10
11
12

SWITCH INPUT 0
SWITCH INPUT 3
BATTERY +
SWITCH GND
GROUND

893-GW6 GN-18
892-GW5 BR-18

127-GW1 RD-18
127-GW16 RD-18

SWITCH INPUT 4
CAN LOW 0
CAN HIGH 0
CAN HIGH 1
CAN LOW 1
RS-232 TXD 2
RS-232 RXD 2
RS-232 S GND 2
4S-232 S GND 1
RS-232 RXD 1
RS-232 TXD 1
SWITCH INPUT 5
BATTERY +
WAKE UP
SWITCH INPUT 1
SWITCH INPUT 6
RCA LINE OUT HIGH
RCA LINE OUT LOW
CAT DATA LINK CAT DATA LINK +
CAN SHIELD
RS-232 RTS 0
RS-232 CTS 0
RS-232 RXD 0
RS-232 TXD 0
RADIO SWITCH
SWITCH INPUT 2
GROUND
AWAKE RETURN
AWAKE
RS-S32 S GND 0

GW-C2
1552252

CONN TO P-C4
PLATFORM HARN
[LOC SH 1 C-3]

CONN 21

CONN TO P-C7
PLATFORM HARN
[LOC SH 1 C-3]

127-GW16
200-GW20
195-GW22
403-GW18

1
2
3
4
5
6
7
8
9
10
11
12

RD-18
BK-18
YL-18
GN-18

N979-GW15 GN-18
N960-GW11 OR-18
N957-GW9 PK-18

195-GW3 YL-18
195-GW22 YL-18

195-GW23 YL-18

200-GW2 BK-18
200-GW20 BK-18

200-GW21 BK-18

403-GW4 GN-18
403-GW18 GN-18

N957-GW9 PK-18

127-GW17 RD-18

N960-GW11 OR-18
N970-GW13 YL-18

403-GW19 GN-18

892-GW5 BR-18
893-GW6 GN-18
F711-GW7 GN-18
F712-GW8 GY-18
N957-GW9 PK-18
N960-GW11 OR-18
N970-GW13 YL-18
N973-GW14 BR-18
N979-GW15 GN-18

N973-GW14 BR-18
N979-GW15 GN-18
F712-GW8 GY-18

GW-C4
1552269
N970-GW13 YL-18
N973-GW14 BR-18

1
2

CONN 20

F711-GW7 GN-18

403-GW19 GN-18

200-GW21 BK-18

L872-GH10
K960-GH13
K961-GH17
T744-GH21
T745-GH25
L873-GH27
L856-GH29
L857-GH32

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

L872-LH1
K960-LH2
K961-LH3
T744-LH4
T745-LH5
L873-LH6
L856-LH7
L857-LH8

1
2
3
4
5
6
7
8

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

A
B
C
D
E
F
G
H
I
J

K960-LH2 PK-18
K961-LH3 GN-18
T744-LH4
T745-LH5
L873-LH6
L856-LH7
L857-LH8

WH-14
YL-14
GY-14
YL-18
GN-18

195-GW23 YL-18
LH MAST ELEC
226-2334
A
B
C
D
E
F
G
H
I
J

RD-14
BU-20
GN-20
WH-20
BR-20
BK-14
GY-14
OR-14

CONN 44

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

A
B
C
D
E
F

PWR (+)
TERMINATION CONT
CAN HIGH
CAN LOW
PWR CONT
PWR (-)

CONN TO P-C12
PLATFORM HARN
[LOC SH 1 I-3]

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND

A
B
C
D
E
F

CONN 29

CONN TO P-C13
PLATFORM HARN
[LOC SH 1 I-3]

LH RECEIVER GPS
291-1913

CONNECT TO LH-C2
LEFT BULKHEAD HARN
SH 3, LOC D-10

K960-GH2 PK-18
K960-GH15 PK-18
K960-GH34 PK-18
K960-GH14 PK-18
K960-GH35 PK-18

GH-C2
1552267
K960-GH12 PK-18
K961-GH16 GN-18

K960-GH12 PK-18
K960-GH13 PK-18

A
B
C

CAN B TERM RES 2


134-2540

GH-C5
3E5179

K961-GH3 GN-18
K961-GH19 GN-18
K961-GH36 GN-18
K961-GH18 GN-18
K961-GH37 GN-18

GH-C3
1552267
L856-GH28 YL-18
L857-GH31 GN-18

K961-GH16 GN-18
K961-GH17 GN-18
GF-C1
1552264
CONN TO P-C14
PLATFORM HARN
[LOC SH 1 H-3]

CONN 27

GF-C2
1552264
L872-GF1
K960-GF2
K961-GF3
T744-GF4
T745-GF5
L873-GF6
L856-GF7
L857-GF8

1
2
3
4
5
6
7
8

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

GH-C1
3E3388
1
2
3
4
5
6
7
8

CONN 39

L872-GH1
K960-GH2
K961-GH3
T744-GH4
T745-GH5
L873-GH6
L856-GH7
L857-GH8

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

184-GP5 BU-14

CONN TO P-C15
PLATFORM HARN
[LOC SH 1 A-3]

CONN 16

1
2
3
4
5
6
7
8
9
10
11
12

GP-C1
3E5179
A101-GP4 GN-14
184-GP5 BU-14
200-GP1 BK-14
L872-GP6 BU-14
T744-GP7 WH-14
L873-GP8 GY-14
T745-GP9 YL-14

200-GP1 BK-14
200-GP2 BK-14
200-GP3 BK-14
200-GP10 BK-18
200-GP12 BK-18
A101-GP4
L872-GP6
L873-GP8
T744-GP7
T745-GP9

GN-14
BU-14
GY-14
WH-14
YL-14

A101-GP4 GN-14
200-GP2 BK-14
184-GP5 BU-14
200-GP3 BK-14

A
B
C
D
E
F
G
H

+ BATTERY A
GROUND B
+ BATTERY C
GROUND D

T744-RH4
T745-RH5
L873-RH6
L856-RH7
L857-RH8

WH-14
YL-14
GY-14
YL-18
GN-18

BK

WH
BL
GY
GN

GY
OR

RD
BK
WH
BL
GY
GN

RD-14
BU-20
GN-20
WH-20
BR-20
BK-14
GY-14
OR-14

PWR (+)
TERMINATION CONT
CAN HIGH
CAN LOW
PWR CONT
PWR (-)

L857-GH8 GN-18
L857-GH33 GN-18
L857-GH39 GN-18

K960-GH13
K960-GH14
K960-GH15
K961-GH17
K961-GH18
K961-GH19

PK-18
PK-18
PK-18
GN-18
GN-18
GN-18

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

A
B
C
D
E
F

L856-GH29 YL-18
L856-GH30 YL-18
L857-GH32 GN-18
L857-GH33 GN-18
L872-GH10 BU-14
L872-GH11 BU-14
L872-GH9 BU-14
L873-GH26 GY-14
L873-GH27 GY-14
T744-GH20 WH-14
T744-GH21 WH-14
T744-GH22 WH-14
T744-GH23 WH-14
T745-GH25 YL-14
T745-GH24 YL-14

RH COILED CABLE GPS


254-9136

GPS ONLY
CONNECT TO RH-C2
RIGHT BULKHEAD HARN
SH 3, LOC B-10

GH-C6
1552272
L872-GH9 BU-14
K960-GH15 PK-18
K961-GH19 GN-18
T744-GH20 WH-14

CONN 42

T745-GH5 YL-14
T745-GH24 YL-14
T745-GH25 YL-14

BK

BK
GY
OR

WH
BL
GY
GN

L872-AH1
K960-AH2
K961-AH3
T744-AH4

BU-14
PK-18
GN-18
WH-14

L872-AH1 BU-14

A
B
C
D
E
F
G
H
I
J

K960-AH2 PK-18
K961-AH3 GN-18
T744-AH4 WH-14

BK
BK
BK
BK

CONN 28

BK
WH
BL
GY
GN

WINCH CONTROL
300-3631

BU-14
WH-14
GY-14
YL-14
BK-18
BK-18

PM
SW
SW
SW

REEL IN
FREE SPOOL
DRIVE AWAY
REEL OUT

SOL
SOL
SOL
SOL

SUPPLY
SUPPLY
RETURN
RETURN

REEL OUT SOL SUPPLY


DRIVE AWAY SOL SUPPLY

158-W8 BR-12
200-W10 BK-14
159-W9 BU-12
200-W11 BK-14

RELAY 1
115-1615

RS-232 PORT 1-DCD


RS-232 PORT 1-GND

CONN TO R-C15
ROOF-EROPS HARN
[LOC SH 1 G-15]

1
2
3
4

CONN 2

W-C6
3E3364

C557-W5 OR-12
521-W4 YL-16
200-W1 BK-16

CONN TO R-C14
ROOF-EROPS HARN
[LOC SH 1 G-15]

1
2

521-W12 YL-18

CONN 1

158-W8 BR-12
159-W9 BU-12
200-W11 BK-14

CAN A-

W-C4
1779646
MOTOR

200-W1 BK-16
200-W2 BK-16
200-W7 BK-14

C557-W5 OR-12
200-W7 BK-14

1
2

BATTERY +

159-W9 BU-12

AC DIODE
106-8704
1
2

C557-W5 OR-12

CAN A+

W-C7
1552269
521-W14 YL-16
200-W13 BK-14

521-W12 YL-18
521-W14 YL-16

521-W3 YL-16
200-W2 BK-16

W-C3
9X1054

200-W10 BK-14
200-W13 BK-14

521-W3 YL-16
521-W4 YL-16

CONDENSER MOTOR 1
304-3716

RELAY 2
115-1615

R-TERM

C556-W6 BU-12
W-C5
1779646
MOTOR

C556-W6 BU-12
200-W11 BK-14

1
2

CONDENSER MOTOR 2
304-3716
BATTERY -

CONDENSER GP (ATCH)
KEYSWITCH ON

1
2
3
4

AC-C1
3E3376
522-AC1 WH-16
517-AC3 BU-14
124-AC11 GN-16
A528-AC13 YL-16

1
2
3
4

AC-C4
1779649
515-AC6 GY-12
C568-AC5 WH-12
516-AC4 GN-14
200-AC14 BK-12

CONN TO C-C24
EROPS CSL HARN
[SH 1 LOC I-14]
OR
CONN TO CL-C24
OROPS CSL HARN
[SH 2 LOC I-14]

579-AC8 BR-12
200-AC2 BK-12
515-AC6
516-AC4
517-AC3
522-AC1

GY-12
GN-14
BU-14
WH-16

522-AC1 WH-16
200-AC10 BK-16

579-AC8 BR-12

CONN 6

C568-AC5 WH-12

BLOWER MOTOR
277-7715
1
2

AC-C6
6T6505
AC-C5
6T6505

517-AC3 BU-14
516-AC4 GN-14

200-AC14 BK-12
200-AC2 BK-12
200-AC10 BK-16

C568-AC5 WH-12
515-AC6 GY-12

OR-18
BK-18
BU-18
GN-18
PK-18

579-AC8 BR-12
AC-C3
1552272
124-AC11 GN-16
A528-AC13 YL-16

B+
CTRL SIG
FEEDBACK SIG
GND

1
2
3
4

MOTOR

1
1

THERMOSTAT SW
3E-5464

THERM IN
THERM OUT

AC-C7
6T6505
AC-C8
6T6505
AC-C9
6T6505
AC-C10
6T6505
AC-C11
6T6505

LOW

MED

MED-HI

HI

MOTOR

BLOWER SPEED RESIST


282-3475

WATER VALVE
265-9620

AIR CONDITIONING

J809-N29 BK-18
J807-N1 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

F869-N25
F870-N27
J813-N30
J808-N28

N-C12
1552269

195-N13 YL-18
195-N34 YL-18
195-N6 YL-16

J921-N44 PK-18
J922-N45 GY-18

1
2

N-C11
1552269

PK-18
BU-18
BK-18
BK-18

J914-N47 PU-18
J913-N46 GN-18

202-N15 BK-18
202-N41 BK-18
202-N14 BK-18

F868-N26 OR-18
U717-N31 OR-18

1
2

RIPPER LOWER SOL


304-1142

SYMBOL

RIPPER/
4TH VALVE

DESCRIPTION
CIRCUIT CONNECTED

709-N42 OR-16
709-N20 OR-18
709-N43 OR-18

WIRE GROUP COLOR DESCRIPTIONS

CIRCUIT NOT CONNECTED

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
J1939(CAN) DATA LINK.

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

CONNECTOR
H#

BLADE, SPADE, RING OR SCREW


TERMINAL
SPLICE

Y758-N40 PK-18

Y758-N40 PK-18

F870-N27 BU-18
H708-N32 OR-18
J807-N1 BK-18

N-C8
2312296
1
2
3
4
5
6
7
8

COLOR ABBREVIATIONS

J808-N28 BK-18

195-N34 YL-18
N812-N35 GN-18
F712-N36 GY-18
202-N41 BK-18
709-N43 OR-18
F711-N38 GN-18
Y758-N22 PK-18

J809-N29
J813-N30
J913-N46
J914-N47
J921-N44
J922-N45
N812-N35

N-C9
2304009
RIPPER RAISE CYL EXTEND RTN

RIPPER RAISE CYL EXTEND SOL

RIPPER LOWER CYL RETRACT SOL

1
2
3
4
5
6
7
8
9
10
11
12

BK-18
BK-18
GN-18
PU-18
PK-18
GY-18
GN-18

N-C7
1552273

P730-N33 GN-18
U717-N31 OR-18
Y758-N22 PK-18

J922-N45 GY-18

ENGINE CONTROL CIRCUIT.


TRANSMISSION CONTROL CIRCUIT.
MACHINE SECURITY CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
CAN DATA LINK B.
CAN DATA LINK D.
WINCH CONTROL CIRCUIT.

CIRCUIT CONNECTED

F869-N25 PK-18

N-C10
2312301

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

F868-N26 OR-18
NOTE J

F870-N27
J809-N29
J813-N30
H708-N32
P730-N33
U717-N31

J921-N44 PK-18

BU-18
BK-18
BK-18
OR-18
GN-18
OR-18

FN-C1
3E3382
1
2
3
4
5
6

F870-FN1
J809-FN2
J813-FN4
H708-FN6
P730-FN5
U717-FN3

BU-18
BK-18
BK-18
OR-18
GN-18
OR-18

CONN 50

J913-N46 GN-18

RIPPER RAISE SOL


304-1142

F712-N24 GY-18
F712-N37 GY-18
F712-N36 GY-18

RIPPER LOWER CYL RETRACT RTN

FN-C2
1552269
F870-FN1 BU-18
J809-FN2 BK-18

1
2

FN-C3
1552269
U717-FN3 OR-18
J813-FN4 BK-18

1
2

FN-C4
1552269
P730-FN5 GN-18
H708-FN6 OR-18

1
2

SOL FREE SPOOL


279-6529

SOL DRIVE AWAY


279-6529

SOL WN BRAKE
259-8194

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

J914-N47 PU-18

WINCH-CASE

ACCUGRADE (ATCH)

RS-232 DATA LINK.

PART #: 239-5276-01
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

14

13

12

11

10

RIPPER CONTROL CIRCUIT.


ACCUGRADE CONTROL CIRCUIT.

THIS SCHEMATIC IS FOR THE D3K, D4K & D5K TRACK-TYPE LOADER

WINCH AS.

WINCH-RIPPER (ATCH)

15

HVAC BOX

F711-N39 GN-18
F711-N23 GN-18
F711-N38 GN-18

BATTERY+
ADDRESS IN
CAN A DATA LINK - (J1939)
GROUND
10V SENSOR SUPPLY
CAN A DATA LINK + (J1939)
ADDRESS OUT

ACCUGRADE PM400

RS-232 PORT 1-RXD


RS-232 PORT 1-DTR

W-C1
1779649

W-C2
9X1054
158-W8 BR-12

195-N13 YL-18
N964-N21 BU-18
F712-N24 GY-18
202-N15 BK-18
709-N20 OR-18
F711-N23 GN-18
N812-N35 GN-18

1
2
3
4
5
6
7
8

RIPPER CONTROL
300-3631

ACCUGRADE HOOD

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

RS232 GND
PWR CAN 2 L
CAN 2 GND
CHASSIS
RS232 1 TXD
PWR +
BOOT MONITOR
RS232 1 RXD
CAN 1 GND
CAN 1 L
ID
CAN 2 H
CAN 1 H
RS232 2 RXDR
RS232 2 TXD

PWR 1 A
RTN 1 B
PWR 2 C
RTN 2 D
AWAKE E

AWAKE RTN F

2
4

AC-C2
1779646

N964-N21 BU-18
A
B
C
D
E
F
G
H

T901-MR16 YL-18
T902-MR7 PK-18

1
2

N-C1
2312296

FREE SPOOL SOL RETURN


REEL IN SOL RETURN

CONN 47

MR-C3
1552269

KEYSWITCH ON
GND
CAN DATA LINK +
CAN DATA LINK EXCITER COIL SIGNAL
EXCITER COIL RETURN

RS-232 PORT 1 - TXD

CONN 7

H708-N32
J808-N28
N964-N21
P730-N33
Y758-N22

1
2
3
4
5
6
7
8

CDL +
CDL -

N-C5
1552264
195-N6 YL-16
202-N14 BK-18
709-N42 OR-16
F711-N39 GN-18
F712-N37 GY-18
F868-N26 OR-18
F869-N25 PK-18
J807-N1 BK-18

GP-C3
6D5257
L872-GP6
T744-GP7
L873-GP8
T745-GP9
200-GP12
200-GP10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

MSS TORNADO ECM


218-0404

MR-C4
1552264
308-MR15 YL-18
202-MR2 BK-18
F711-MR6 GN-18
F712-MR17 GY-18
T901-MR16 YL-18
T902-MR7 PK-18

MSS (ATCH)

CONN TO C-C25
EROPS CSL HARN
[SH 1 LOC I-14]
OR
CONN TO CL-C25
OROPS CSL HARN
[SH 2 LOC I-14]

N-C2
2304009

ACCUGRADE TEST PORT

308-MR15 YL-18
202-MR2 BK-18
F711-MR6 GN-18
F712-MR17 GY-18

1
2
3
4
5
6
7
8

PRODUCT LINK CONTROL


262-1421

RH RECEIVER GPS
291-1913

RD

12 uH

NOTE G, H

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

CONN 51

200-AC12 BK-16

BATTERY+
ADDRESS IN
CAN A DATA LINK - (J1939)
GROUND
10V SENSOR SUPPLY
CAN A DATA LINK + (J1939)
ADDRESS OUT

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND
PWRGND
PWR
NC
NC

A
B
C
D
E
F

BK
BK
OR
BK

RD
OR

AH-C2
2302566

AH-C1
3E3376
1
2
3
4

RD
BL
GN
WH

A
B
C
D
E
F
G
H
I
J

RS232 GND
PWR CAN 2 L
CAN 2 GND
CHASSIS
RS232 1 TXD
PWR +
BOOT MONITOR
RS232 1 RXD
CAN 1 GND
CAN 1 L
ID
CAN 2 H
CAN 1 H
RS232 2 RXDR
RS232 2 TXD

RH MAST ELEC
226-2334
A
B
C
D
E
F
G
H
I
J

RH COILED CABLE 6 WIRE


276-0764

T744-GH4 WH-14
T744-GH20 WH-14
T744-GH21 WH-14
T744-GH22 WH-14
T744-GH23 WH-14

GR CONT PM400
226-9169

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18
WH-14

BK
BK
BK
BK

BK

A
B
C
D
E
F
G
H
I
J

L856-GH29 YL-18
L856-GH28 YL-18

L873-GH6 GY-14
L873-GH26 GY-14
L873-GH27 GY-14

GP-C2
3R9965

L872-RH1
K960-RH2
K961-RH3
T744-RH4
T745-RH5
L873-RH6
L856-RH7
L857-RH8
T744-RH9

1
2
3
4
5
6
7
8
9
10
11
12

BU-14
WH-14
PK-18
GN-18

CONN 43

L872-GH1 BU-14
L872-GH9 BU-14
L872-GH10 BU-14
L872-GH11 BU-14

CAN D TERM RES 2


134-2540

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18
WH-14

L856-GH7 YL-18
L856-GH30 YL-18
L856-GH38 YL-18

L857-GH31 GN-18
L857-GH32 GN-18

ACCUGRADE FRONT

A
B
C

L872-GH11
K960-GH14
K961-GH18
T744-GH22
T745-GH24
L873-GH26
L856-GH30
L857-GH33
T744-GH23

L872-RH1
T744-RH9
K960-RH2
K961-RH3

RD
OR

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

RH COILED CABLE 10 WIRE


231-0049

RH-C2
2302566

RH-C1
1552252

RD
BL
GN
WH

A
B
C
D
E
F
G
H
I
J

GPS ONLY

BK
BK
OR
BK

1
2
3
4
5
6
7
8

B+

CONN TO
PRODUCT LINK
SERVICE TOOL

N-C6
3E3388

LH COILED CABLE 6 WIRE


276-0764

LH COILED CABLE GPS


254-9136

1
2
3
4
5
6
7
8

0.47 uF

PRODUCT LINK
PL300SR (ATCH)

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND
PWRGND
PWR
NC
NC

MOTOR
T

BK
GN
RD
YL

CONN TO FC-C8
DASH HARNESS
[LOC SH 1 D-9]

ACCUGRADE CD700
GPS DISPLAY
(ATCH)

L872-LH1 BU-14

BU-16
BK-16
YL-16
GN-16

BK-16
YL-16
GN-16
BU-16

RH WIPER

BK
BK

T744-GJ15 WH-18

LH COILED CABLE 10 WIRE


231-0049

200-RW1
526-RW2
527-RW3
122-RW4

MR-C1
3E3388

127-GW17 RD-18

LH-C1
3E3388

A
B
C

GND
1
2
3
4

NOTE F

EXCITER COIL
206-5203

110-GJ7 RD-16
184-GJ8 BU-18

1
2
3
4
5
6
7
8
9
10
11
12

GJ-C3
1907613

CAN B TERM RES 1


134-2540

CONN 18

GH-C4
1552264

+ BATTERY
- BATTERY
KEYSWITCH
R-TERM
TX
LOGGER GND
RX
SIGNAL GND
DTR
DCD
LOGGER TXD
LOGGER RXD

CONN 13

ACCUGRADE DASH (ATCH)

LH-C2
2302566

1
2
3
4
5
6
7
8
9
10
11
12

N960-PL2 OR-18
N960-PL9 OR-18
N960-PL15 OR-18

N979-PL1 GN-18
N960-PL2 OR-18
N957-PL3 PK-18

1
2

127-PL4 RD-18
200-PL5 BK-18
195-PL6 YL-18
403-PL7 GN-18
N957-PL13 PK-18

122-RW4
200-RW1
526-RW2
527-RW3

1
2
3
4

CONN 14

PRODUCT LINK
PL121SR (ATCH)

GJ-C2
3E5179

CONN 48

B+

ALARM
ALARM RET

CONN 49

C218-GA62 BK-18
A106-GA61 YL-18

GA-C2
1552267

127-PL4
200-PL5
195-PL6
403-PL7

1
2
3
4
5
6
7
8
9
10
11
12

RD-18
YL-18
BK-18
GN-18

GW-C1
3E5179

CONN TO GA-9
ACCRUGRADE DASH HARN
[LOC SH 3 F-9]

BK
BR
BU
YL

RW-C2
2305008

RW-C1
3E3376

CONN TO C-C23
CONSOLE-EROPS HARN
[LOC SH 1 A-8]

CONT ELEK PL121SR


263-9088

PL-C3
1552252

CONN TO GV-C2
ACCUGRADE LASER HARN
[LOC SH 3 H-6]
OR
CONN TO GJ-C3
ACCUGRADE GPS HARN
[LOC SH 3 F-8]

CONN 48

MOTOR
1
2
3
4

RH DOOR WIPER MOT


261-7992
"4A NOM, 7A MAX"

GA-C9
1552252

BK-16
BR-16
BU-16
YL-16

LH WIPER

ACCUGRADE CD610
LASER DISPLAY (ATCH)

CONN TO GV-C3
ACCUGRADE LASER HARN
[LOC SH 3 H-6]
OR
CONN TO GJ-C2
ACCUGRADE GPS HARN
[LOC SH 3 F-8]

200-LW1
523-LW2
524-LW3
120-LW4

CDL +
CDL -

GJ-C1
1805305
1
2
3
4
5
6
7
8
9
10
11
12

LW-C2
2305008

YL-16
BK-16
BR-16
BU-16

NOTE F

NOTE K

110-GA1 RD-16
184-GA35 BU-18
892-GA66 BR-18
893-GA68 GN-18
A106-GA61 YL-18
C218-GA62 BK-18
E752-GA59 YL-18
E753-GA60 WH-18
T744-GA63 WH-16
N958-GA38 PK-18
N960-GA43 PK-18

120-LW4
200-LW1
523-LW2
524-LW3

1
2
3
4

CONN 12

GA-C10
1552254

K960-GA23 PK-18

N957-GA37
N958-GA38
N960-GA43
N961-GA39
N967-GA40
N976-GA41

CONN TO C-C15
CONSOLE-EROPS HARN
[LOC SH 1 I-11]

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