VINDHYACHAL REVIEW AT BHEL PSWR

24.11.12

STAGE-IV U#11

BAL WORKS/ISSUES FOR COD#11

CASH FLOW PROBLEM AT SITE: RESTRAINED FLOW OF FUNDS TO SUB-AGENCIES CAUSING POOR PROGRESS AND DELAYED DISBURSEMENT OF LABOUR WAGES - CRITICAL DUCTING : 140 MT BAL (STRUCTUR & GATES/DAMPERS); 252 FIELD JOINTS WELDING COMPLETION AND 177 SUPPORTS BAL 5 FITTER GANGS ,15 WELDERS AVAILABLE / 10 FITTERS & 10 WELDERS REQ.

BAL WORKS/ISSUES FOR COD#11

INSULATION : 900 MT BALANCE IN ESP A PASS, ESP HOPPERS & LHS DUCTING 250 LAGGERS & CLADDERS AVAILABLE / 150 LAGGERS / CLADDERS REQ. STRUCTURAL WORKS: 1300 MT BALANCE IN LIFT,ECO-HANDLING, PLATFORMS & MISCELLANEOUS STR 10 FITTER GANGS & 10 WELDERS. AVAILABLE / 8 FITTERS & 6 WELDERS REQ.

BAL WORKS FOR COD#11

LRSB & SOOT

BLOWER PIPING : 380 JOINTS BAL IN PIPING WORKS 2 FITTER GANGS,2 HP WELDERS AVAILABLE / 2 FITTER & 1 WELDER REQ.

ESP 300 MT BAL; CHARGING OF B PASS, ATT OF A PASS AND ROOF COMPLETION REP. OF HEAT TRACE & EIP FOR COMMSG OF HOPPER HEATERS & ASH LEVEL INDICATOR.

BAL WORKS FOR COD#11

PIPING WORKS : (M/S

PMPL) RE-ADJUSTMENT 143 NOS PIPING HANGERS AND HYDRAULIC TEST & INSULATION OF 22 LINES IS BALANCE ADDITIONAL MOBILISATION REQ. 02 GANGS FOR RE-ADJUSTMENT CRITICAL PIPING HANGERS 02 GANGS FOR BAL HYDRO TEST COMPLETION 04 GANGS FOR BAL INSULATION WORKS COMPLETION

BAL PAINTING COMPL : SUPPLY OF PAINTS AND BAL PAINTING WORKS TO BE COMPLETED

STAGE-IV U#12

BAL WORKS/ISSUES FOR U#12

DUCTING : CRITICAL FOR BLU 313 MT - 24 PCS BAL; 108 FIELD JOINTS WELDING COMPLETION AND 263 SUPPORTS BAL ; DUCT INSIDE CHIMNEY 20 NOS. OF PLATES ARE STILL TO BE ASSEMBLED AND LIFTED 20 FITTER GANGS ,15 WELDERS AVAILABLE / 05 FITTERS & 10 WELDERS REQ. ESP : CRITICAL FOR BLU 900 MT BAL; READINESS FOR FIELD CHARGING FOR PASS C&D BALANCE VENDOR REPRESENTATIVE FOR ERECTION AND COMMISSIONING OF HOPPER HEATER AND ASH LEVEL SWITCHES REQ. AT SITE

BAL WORKS/ISSUES FOR U#12

CC

PUMP ERECTION: CRITICAL FOR BLU ERECTION YET TO START; MOBILISATION TO BE DONE

INSULATION : 875 MT BALANCE IN BOILER (50 % WORK BALANCE) & RHS DUCT INSULATION AVAILABLE-65 / 100 MORE REQ. (20 FOR REFACTORY, 80 FOR LAGGING WORK) STRUCTURAL WORKS: MAJOR WORK BALANCE IN DRUM PLATFORM, FIRING FLOORS & APH PLATFORMS 08 FITTER GANGS & 08 WELDERS. AVAILABLE / 07 FITTERS & 07 WELDERS REQ.

BAL WORKS/ISSUES FOR U#12

ROTARY(APH& FANS) : 100 MT - SAPH & PAPH RHS SEAL WORK BALANCE ACTION FOR MISSING APH MATERIALS TO BE TAKEN BY M/S BHEL
COAL PIPING (RHS) : 257 MT BAL; 100 NO PIPE ERECTION BALANCE FOR MILL A&B AVAILABLE- 01 GANG / 05 MORE REQ.

BAL WORKS/ISSUES FOR U#12

CRITICAL

PIPING WORKS: CRITICAL FOR STEAM BLOWING 27 P-91 JOINTS; 32 CRH JOINTS BAL, 179 SUPPORTS BAL; RT/UT208 & SR 165 BAL 08 FITTER GANGS, 03 P-91 WELDERS AVAILABLE / 04 FITTER GANGS, 02 P-91 WELDERS, 04 HP WELDERS REQ.

EDTA PREPARATION : PROCUREMENT OF CHEMICALS SUPPLY & ERECTION OF 03 MAIN PUMPS AND 01 TRANSFER PUMP TANK SHIFTING & TEMPORARY PIPING AND VALVE ERECTION BHEL/PMPL/ TO SUBMIT MOBILIZATION PROGRAMME FOR COMPLETION OF WORK FOR EDTA

BAL WORKS/ISSUES FOR U#12

DEAERATOR

READINESS : REQUIRED - 02 FITTER GANGS WITH 02 RIGGER AND 02 WELDER( PREFERABLY IBR) FOR ROUND THE CLOCK WORKING, TARGET- 20/12/12 TG INTEGRAL PIPING : PRESENT- 06 WELDERS ; ADDITIONAL - 02 WELDERS(SS/CS) REQUIRED

TDBFP LUBE OIL/PIPING : 01 FITTER GANG WITH 01 WELDER REQUIRED IMMEDIATELY

BAL WORKS/ISSUES FOR U#12

EQUIPMENT

ERECTION- TDBFP/CEP/OTHERS : PRESENT- 03 FITTER GANGS; ADDITIONAL - 05 NOS PERSONS REQD TO EXPEDITE WORK PROGRESS RE JOINTS/ CROSS AROUND PIPING : 2 FITTERS GANGS WITH 06 WELDERS FOR ROUND THE CLOCK WORKING FROM 15 TH DEC12 CONDENSER TUBE FLARING : GANG REQUIRED BY 10TH DEC12; WITH 06 CUTTING M/C AND 04 FLARING M/C

BFD SUPPORTS : 02 MORE GANGS REQUIRED

OTHER ISSUES FOR U#12

FEED SYSTEM : CRITICAL FOR PRE BLR FLUSHING 248/478 JTS, 237 SR, 199 RT & 149 HANGERS BAL
AVAILABLE - 3 FITTER GANGS & 5 WELDERS / REQ - 3 FITTER GANG & 02 WELDERS CONDENSATE & DRIP SYSTEM : CRITICAL FOR PRE BLR FLUSHING 1101 JTS, RT 107, 305 HANGERS BAL AVAILABLE - 4 FITTER GANGS & 4 WELDERS / REQ - 4 FITTER GANG AND 4 WELDERS MOBILIZATION FOR SG ECW SYSTEM (PIPING , TANK, PUMPS) FOR BOILER AUXILIARIES, INSTRUMENT AIR / SERVICE AIR, AND INSULATION WORK TO BE AUGMENTED TO MEET COMMISSIONING REQUIREMENT.

OTHER ISSUES FOR U#12

MOBILIZATION FOR TEMPORARY PIPING FOR DETERGENT FLUSHING / STEAM BLOWING. RT SOURCE FOR RADIOGRAPHY TO BE INCREASED, ONLY ONE SOURCE OF 16 CURIE AVAILABLE. SPRAY SYSTEM (RH/SH) WORK TO BE TAKEN UP MISSING MATERIALS AT SITE : RADIOGRAPHIC GAMA PLUG APPROX 200 GAMA PLUG OF CS AND 15 GAMA PLUG OF AS TO BE ORDERED FOR UNIT-12 - AFFECTING SR WORK. DRUM INTERNAL FASTENERS & ORIFICE SAPH SEALS LUB OIL AND CONTROL FLUID PIPING PROCUREMENT BY BHEL SITE

LIST OF MISSING ITEMS - SITE ACTION REQ.

SL NO
1

DESCIPTION
CONTROL FLUID/SEAL STEAM/SPRAY/TURBINE DRAINSITEMS MISSING IN STORE YARD( LIST ATTACHED) CF TANK LOOSE ITEMS(CONSISTS OF SS BOLTS/THERMOWELL/GASKET) LP BYPASS STEAM BLOWING/HYDROTEST DEVICE- SENT TO UKAI SITE ON REQUEST MOTORS(TRANSFER PUMP OF COPU ROOM) CANVAL-46 FOR HP BYPASS SYSTEM

REMARKS
CF PIPING UNDER PROGRESS SHALL BE STOPPED AFTER 10 DAYS. ACTION YET TO BE TAKEN

2 3

ACTION YET TO BE TAKEN. IMMEDIATELY TO BE BROUGHT TO SITE

4 5

VARIOUS SIZES OF SHIMS

02 NOS, MISSING AT SITE, COMMISSIONING IS HELD UP REQD- 04 BARRELS BORROWED FROM O&M FOR UNIT #11, PROCUREMENT IS TO BE TIED UP. REQD FOR EQUIPMENTS SUCH AS GENERATOR/BFPS/OTHERS IN ADVANCE, IN LAST UNIT WORK STOPPED DUE TO NON-AVL OF SHIMS ON MANY OCCASIONS

LIST OF MISSING ITEMS - SITE ACTION REQ.

SL NO
7

DESCIPTION
O RINGS AND GASKETS

REMARKS
REQD FOR EQUIPMENTS SUCH AS OIL FLUSHING/BFPS/OTHERS IN ADVANCE, IN LAST UNIT WORK STOPPED DUE TO NON-AVL OF GASKETS ON MANY OCCASIONS MISSING AT SITE, REQUIRED URGENTLY

8 9 10 11

480 NOS BOLTS FOR COUNTER FLANGE OF ECW/ACW PUMPS ACW MOTOR AFTER REPAIR( 02/03 PUMPS AVL IN UNIT#11) GAMA PLUGS- 250 NOS APPROX

12

REPAIRED AT MARATHON DEALER WORKS, NOT YET DESPATCHED MISSING AT SITE, SR OF BFD LINE IS HELD UP. ACTION TO BE INITIATED MISC ITEMS SUCH AS LOP MOTOR REPAIR/REPLACEMENT REQUIRED. ACTION TO BE TDBFP-B (HAVING ABNORMAL TAKEN IMMEDIATELY SOUND)- CIRCULATING PUMP MOTOR OF VACUUM PUMP ( DAMAGED), PRIMARY WATER PUMP ( HAVING SEAL LEAKAGE) ETC STEEL MATERIAL FOR OPERATING STEEL SECTIONS ARE NOT AVL, REQUIRES PLATFORM FOR CF ROOM, MOT IMMEDIATE AVAILABILITY AT SITE ROOM,MAL VALVE AREA

STAGE-V

MAJOR ISSUES
AWARD OF ENABLING WORKS CONTRACT

UNLOADING CONTRACT TO BE FINALIZED

AWARD OF BTG ERECTION CONTRACTS POSTING OF BHEL PERSONNEL AT SITE

THANKS