8

300TR 400FR

2 REVISIONS ECN DATE CHG CHK APP

NL98-622 NL98-628

Return to TOC
2-20
3-9

CB1
A - PH

ZONE REV
480V 480V TO 00
01 B - PH

DESCRIPTION

1 2 3 4 5 6 7 8 9 CB6-25A X1 AC MAIN A A SW1 ST

-RELEASECHG'D CIRCUITRY AT LINE 1,2,3,10,12,22, 23,24,25,27,29,32,34,39,134,207,209,210,211,213

JFM
JFM

RAY

BS

SHT 2 CB2 15 TR 100 FR LIMITER SUPPLY TRANSF LEFT REACTOR RIGHT REACTOR SERIES TRANSF

C - PH

104 105

RY1 = TACH OK (OVERSPEED GEN) RY2 = TRANSISTOR OK (SPD/VOLT LIMITER)

AH BH H2 H1 L1 L2 L24 L25 L65 L67 L92 L93 RY1 RY2 REACTORS

204 205 206 AH CB4 175TR 225FR

480V

H2

120V

480V

315V

315V

H1

CONTROL POWER TRANSF - 5KVA 120VAC X2

106 107 108 109

83

175V

207 208

Color for Training Purposes Only

CM1 BM1

AHM BHM CHM S1 [11]

RY2 L22 L21 L2 L1 S2 X1 X2 S2 X1 X2 81 82 S1 S1

M/G A1
73

85V
100

209 210 211

CB6-25A R1 OL2 S1 R1
73A CR 2

200

10 11 12 13

B1H

B B ATDH

HOOK CONTROLS M/G START RELAY 12 M/G STARTER(3-LEAF SW) 208,208,208 HOOK FAN RELAY 41,41 HOOK BRAKE 228,229,230 CR3-[246] ATDH-[58]

110 111 112 113 114 115 116

RY1

29V

27V
-

G
FU1 FU2 10A/ 600V FU3 10A/ 600V

AM1 OL2
11 10A/ 600V

AC 26NEG 202 AC + 26NEGA AC

RY1 RY2 L67

199 AC + HOOK POT RECT 212 213 AM1H

11 BRAKE

CR3

11A

CTR1 BA

LIMITER FAILSAFE

BM1H CM1H
L1H L2H L3H

L25

14 15 16 17 18 19 20 21 A 22 23 A1A 24 R2 25 26 OL1
88A 89 11H

11

CR1

L93 L67 L24 L25

11A CR1-[19]

CTR2

HOOK POWER 142,217,218

117 118

L93 58 L67 L24 L25 L7 L22 L21 L2 L1 55 L92

214 215 L24 L7 L6 SPEED AH BH 216

M1

HOOK MG SET

#5 AC MOTOR

HOOK PWR SW CTR2 L1H L2H CTR2 CTR2-[15] CTR2-[15]

N.C. HELD OPEN BY CABLE/WEIGHT A1 LS1 70H CR1 B HOOK UP LIMIT 15, 148, 29

119 120 L65 121

L2 L1 L92

219 VOLTS 26 NEG A 204

A1A

88

R2

UP LIMIT

BOOM CONTROLS BOOM UP RELAY 25 BOOM DOWN RELAY 29 BOOM UP (3-LEAF SW) 310,310,310

SPEED/VOLTAGE LIMITER
L92

GAIN

221

300V

480V
MOTOR FIELD TRANSF/ RECTIFER

122 TACH 123 L93 223 224 26NEG 26 POS RM 225 226 227 228 229 230 W-GRID 55 231 232 + FS J2 FS 26POS G 26POS R RS1 RS1 D U 55 55 FS-[48] RS1-[243,245] RS1-[245,243] 26POS RM FS-[48] 234 233

205

R3 RS 2
70B

124 125 126

DC1 A 45 I 44 H RS1 B RS1 U D D E C

27 28 R3 29 30 31 M/G 32 33 R4 34 35 73SA S3 B1S A1A 73S R4 89A CR1 RS 2 71B 71AB

B1B

RS1 U

C-9 DC Motor

127 128 BOOM DOWN (3-LEAF SW) 310,310,310 CR1-[19] 129 130 131 SWING M/G START CONTROL RELAY 34 132 133 26POS GM

55

RS1-[243] RS1-[245]

E
CTR1 43AH BRK 1 43BH 43CH L1H L2H L3H CTR1 [13] HOOK MOTOR BRAKE

DOWN LIMIT

D RS1-[245] RS1

2-50 MFD 50 200W J1 FS 58 58 RS1 RS1 U D FS J3

OL3

M/G STARTER(3-LEAF) 405,406,407 R4-[32]

134 135

480V
235 236 237 238 55 490 51H CTR2-[17]
0 - 90V

L1H

L2H T8 HOOK EXCITATION TRANSFORMER & RECTIFIER

ATDS 36 37 38 39 40 CB7-20A 41 42 CB8-20A 43 A3 SW1 A3A LT1 CB8-20A B3 X1 A2 CR2 BL1 A2A M B2A CR2 CB7-20A B2 X2 A 212 11S CB1 CTR 4 ST(213A) B B 73S BRAKE 11S CTR 3 BAS B

SWING BRAKE 408,409,410 ATDS-[345]

136 137

HR1 198AH

30V
X2 AC AC RECT 4 X4

HR2

SWING POWER 439 EMERGENCY STOP - CB1 4

138 139 140 58 58 I 50AH 26POS GM 45 44 EXC 2 45 26POS GM 26NEG 26NEG 48H 48H 4X4 EXCITER GEN 50H

0 - 460V
B H CTR2 D E

SH FLD PSS1 57

SEE NOTE 2

239 C-9 DC GEN. 240 241 242 243 244 198AH NC PSS1 41R PSS 1A +

G1

55

28VDC 50 5 RS1-UP UP RS1 NO 4 X 4 EXCITER 245 246 3 247 HOOK UP LIMIT DIODE AND RELAY 248 249 HOOK POT DOWN 250 198AH TACH 198 2200 1W 198H 5 41 DN 41 CR 3 198H 1 10 100W RS1-DN 225W

HOOK(S) 28VDC CONTROLS

HOOK MOTOR FAN CR2 - [12]

141 142

198BH 4 42

198H 2

POLARITY SENSITIVE SWITCH 243,245

MACHINERY HOUSE LIGHTS

143 144 145

SERIES FIELD REVERSING SWITCH 243,127,127,136,137

44 45 CB9-20A 46 47 48 49 50 51 A1A 52 53 54 55 56 57 58
TD1 TD2

CB9-20A A4 LT2 B4 X2 BOOM LIGHT 146 147

EXC 1

51H 49AH 49AH

245,128,129,137,136 UP LIMIT BYPASS 13

X1

CB10-20A X1

CB10-20A A5 198AH FS RY2 RY1 X2 198H FAILSAFE CONTACTOR 134,134,135,135 148

300

12W CR1 [17] 49H

0 - 15V

Over Speed Generator SHUNT FIELD (MAIN TACH GEN) [123]

151

4220352

110V

B 152 153

48H

49H 252 253 203 UP 254 255 256

NOTES: 1) LINE NO'S IN [ ] REFER BACK TO COIL 2) TROLLER SHUNT FIELD MUST BE IN SERIES WITH A 490 OR 1 EACH 145 & 250 RESISTOR (RESISTORS NOT REQUIRED FOR SOLID STATE POLARITY SENSITIVE SWITCH) * OPTIONAL

TO LINE 337

24V

TO LINE 337

154 155 156

30MFD/50V H
HOOK AUTOMATIC BRAKE SET 13

54H

50 W

202

18 - 24V

ATD

59
C E

60
B

61 62
AUTOMATIC BRAKE SET MODULE

48AH

REFERENCE: FAIL SAFE SCHEMATIC PICTORIAL INSTALLATION DRAWING 401-6247 401-6227 401-7749

01

157

LIMITER POT 5K W

L6 L7

257 258

159 L24

161
1K 10W

162

THIS DRAWING AND ALL DATA THEREIN IS THE PROPERTY OF LETOURNEAU, INC.,. IT IS CONFIDENTIAL AND MUST NOT BE COPIED. IT IS LOANED SUBJECT TO RETURN UPON DEMAND AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO OUR INTEREST. INTERPRET DIM & TOL PER LETOURNEAU SPEC 1650.00. 4 3

UNLESS OTHERWISE SPECIFIED: FIRST USED ON/CONTRACT NO DIMENSIONS ARE IN INCHES & APPLY PCM 120 AS BEFORE PLATING OR FINISH COATINGS. LeTourneau, Inc. DATE TOLERANCES ON: ANGLES %%p1%%195 DWN J.MARTIN 2-20-98 FRACTIONS %%p1/16 .XX DECIMAL %%p.03 CHK RAY 2-24-98 .XXX DECIMAL %%p.015 MACHINED CORNERS 1/64 X 45%%195ENGR 2-24-98 BS WELD PROPERTIES SHALL MEET THE PROD ENGR MINIMUM REQUIREMENTS OF THE 2-24-98 BS BASE MATERIAL. SIZE PROJ APPROVAL THIRD ANGLE PROJECTION DWG NO. E MATL SCALE EST WT 1/1 2

-SCHEMATICPCM 120 AS
4220352
SHEET 1 OF 2 1 REV 01

2 ZONE REV DESCRIPTION

-RELEASECHG'D CIRCUITRY AT LINE 301,302,303,307 308 THRU 317, 401 THRU 405; ADDED HOOK AND SWING

1 REVISIONS ECN DATE CHG CHK APP

NL98-622 NL98-628

Return to TOC
2-20 3-9 JFM JFM RAY BS

A-PH

00 175TR 225FR CB5 AS BS S3 [23] OL3

01

TO SHT 1

B-PH C-PH

MOTOR SERIES FIELD REVERSING SWITCH DIAGRAMS

AM2 BM2 CM2 FU4 10A/ 600V FU5 10A/ 600V FU6 10A/ 600V

34

AM2S BM2S CM2S SWING MG SET #5 AC MOTOR M2

304 305 306 307 308 309 AB BB CB 125TR 225FR CB3

404 CS 405 406 407 408 409 DOWN AM3 BM3 CM3 RS2 [25,29] 410 411 412 30V 413 414 415 OL1 27 AM3B BM3B CM3B 416 417 418 BRK 2 BOOM BRAKE 28VDC 419 420 421 422 T1 T2 T3 423 NO 424 425 BOOM MOTOR 426 427 428 429 430 431 432 W2 RS3 433 434 435 436 TO LINE 53 TO LINE 53 437 438
A1A

L1S L2S L3S H1 480V SR1 H2 TRANSF 9

CTR3 [24]

43AS 43BS 43CS RIGHT BRK 3

310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326

UP

SWING BRAKE

X2

X4

SR2

513 514

AC + RECT 5

AC

515 516 10 OHM

198S 517

RIGHT

518 519 41R PSS 1A + 198BS 4

198AS

LEFT

W-GRID

LEFT

PSS1

50 5

225W

198S 2

RIGHT

521 422,431,432 522 523

(MOTOR)C

NC

42S

LT RS3 10 100W RS3-RT RT

41S

M3

424,430,430

524 525

526 527 528

(MOTOR & GEN)

58S

55S GEN

RS3-LT

(MOTOR)B

41S

LEFT

POLARITY SENSITIVE SWITCH 422,424

520

(MOTOR)D

327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343
+

DC 2 H I

RS3 R L

RS3 R

D-6 DC MOTOR (VERTICAL) 55S RS3-[424] RS3-[422]

529 530 531 532 TOP VIEW 533 SWING MOTOR SERIES FIELD REVERSING SWITCH 534 (4-LEAF) CONNECTIONS

RS3

L RS3-[422]

58S

0 - 460V

TR2-SH FLD
PSS2

SEE NOTE 2

55S
490

POLARITY SENSITIVE SWITCH (VOLTAGE POLARITY SENSE)

535 536

42S

58S I
CTR4

G2 H

110V

439 440 441 442 443

50AS

50S

24V

48S

344 345

TD2 ATD TD1

30MFD/50V

SWING AUTOMATIC BRAKE SET 36

S

444 0 - 15V 445 446

346 C 347 B 348 349 350 351 352

48AS AUTOMATIC BRAKE SET MODULE

E 447 448
1K 10W 48S

449 450 451 198AS 50 54S 18 - 24V 198S 198S RIGHT

198S 353 354 355 356 357 358 359 360

361 362 -SCHEMATICPCM-120AS DRAWN J.MARTIN ISSUED 2-20-98

B D E 55S C-9 DC GEN. 0 - 90V EXC 2 51S

4X4 EXCITER CTR4-[38]

537 538 539 42 540 541 UP

300 12W

49BS

(MOTOR)B 542 543 (MOTOR)C (MOTOR)D 26G

(MOTOR & GEN) 58H

26R
UP

LS4 49AS LIMIT SWITCH GEAR BOX LIMITS WIRED N.O., HELD CLOSED LS5 SWING POT 49S 49S LEFT

544 UP 545 DOWN 546 547 55H 548 549 550 551 552 553 554 555 42 41 DOWN GEN 55H
W-GRID

10 OHM

DOWN

4220352

TOP VIEW HOOK MOTOR SERIES FIELD REVERSING SWITCH (4-LEAF) CONNECTIONS

556

01

SIZE E
DO NOT SCALE

DWG NO.
4220352

REV
01 SHEET 2 OF 2

SCALE 1/1

EST WT 1

Return to TOC

L85 55 8
15K

L65 L92
HI

L67
500 GAIN
C LO + Zener 62v + 50w -

S1

L80
LO 2K

Left Reactor 1200 Turns No.20

L83
VOLT
HI

B3

B3
1500 1W

L68 -

S2

L81

Right Reactor 1200 Turns No.20

E +

1K

L93 L82
S1 15K

58
LO

L4 L2 43A
27V 100 MFD ZENER 30V 10W -

SPEED

2K

L6 L7 199
X1 H1 H2 X2 X1

83
Left Reactor 760 Turns No.20

B3 L3 L1 L24

HI +

4K

Left Reactor 35 Turns No.12 Right Reactor 35 Turns No.12

X2

2.7

50

43B
H1 H2

L5

Right Reactor 760 Turns No.20

200
9000 MFD

480V

L21
29V

B4 L23 L22
1 12W

525V

L25

43B

B3 - 100V 1.5A Bridge B4 - 100V 6A Bridge

Speed Voltage Limiter

Return to TOC

RY 1

Ry1

Limiter Supply Transformer

2.7K

Tach Generator

130 11W

L1
+VS

AH
28V

L92 L93

22MFD 35V

L2
1K E

R 28V 28V

BH L67 L65

12HY

25K

20MFD 100V 1.8K

Reactors
10K

470

L21 In Fail Safe Package L25

1

L22

L24

RY 2

12W

L23

R
Ry2 130 11W

Ry1

Ry2

RY1
120v Supply N.O. N.O.

RY2
To Fail Safe Contact

Limiter Fail Safe

Return to TOC

PCM 120-AS CRANE ELECTRICAL CHECKOUT HOOK (M/G SET P/N 087-4566)
OPERATOR FUNCTION
MAIN & M/G SWS.
ON ON ON ON ON OFF ON OFF ON OFF ON ON ON ON ON OFF ON OFF ON ON

ONE LINE DIAGRAM DWG. 216-6332-02 PCM 120-AS CRANE CHECK (P/N 208-3056)
HOOK LOAD PART DESIGNATION
AC MOTOR, #5

BRAKE SWITCH
SET RELEASED RELEASED SET RELEASED

POT. COMMAND
NEUTRAL 100% "UP" 70% "UP" NEUTRAL 100% "UP"

TEST POINT
L1H-L2H-L3H

WIRE CODES

RES. OHMS

VOLTS FROM TO
480

AC/DC
AC AC AC DC DC

AMPS (2)(3)
41 110 165

HP

IDLE 50% RATED 100% RATED IDLE NO LOAD

85.3 118.7

RELEASED

100% "UP"

NO LOAD

SET SET SET RELEASED SET RELEASED

NEUTRAL ANY NEUTRAL 100% "UP" NEUTRAL 100% "DN"

IDLE NO LOAD NO LOAD

NO LOAD

REL. (1)

100%

OPEN CIRCUIT

RELEASED RELEASED

100% "UP" 70% "UP"

50% RATED 100% RATED

POT SUPPLY OPERATOR POT OUTPUT 4x4 EXCITER GEN. END FLD. ARMATURE MTR. END FLD. DIMINISH " CONSTANT " ARMATURE " TACH GEN. FIELD ARMATURE DC GENERATOR, C-9 FLD. (SHUNT) ARMATURE DC MOTOR, C-9 FLD. (SHUNT) ARMATURE "

202-203 48H-49H 48H-49H 50H-51H 26POS-26NEG 26POS-26NEG 197(198H-198AH) 198H-198AH 44-45 44-45 198AH-RES L92-L93 I-H(50AH-51H) 55-58 I-H(44-45) 55-58 55-58 4.3

22 15 - 18

90 - 105 275.0 295 62.0 28 -30 140 - 145 35 - 45 1200.0 376.0 13.0 450 - 480 13.0 400 - 450 400 - 430 10 16 - 18

DC

DC DC DC DC DC DC

DC

DC DC

140 200

75 91

ALWAYS MEASURE RESISTANCES (COLD) WITH ALL POWER "OFF"! CIRCUIT MUST BE DISCONNECTED. (1) COIL WIRE "11A" DISCONNECTED FROM BRAKE TACKER SO MOTOR BRAKE REMAINS "SET". (2) HIGHER CURRENTS FOR 100% RATED LOAD ARE "SHORT-TIME" - INTERMITTENT DUTY. (3) CURRENTS ARE APPROXIMATE OR CALCULATED.

Page 1 of 2

Return to TOC

PCM 120-AS CRANE ELECTRICAL CHECKOUT SWING (M/G SET P/N 087-4566)
OPERATOR FUNCTION
MAIN & M/G SWS.
ON ON ON ON

ONE-LINE DIAGRAM DWG. 216-6332-02

HOOK LOAD
IDLE RATED

BRAKE SWITCH
SET RELEASED SET RELEASED

POT. COMMAND
NEUTRAL 100% "UP" NEUTRAL 100%

PART DESIGNATION
AC MOTOR, #5

TEST POINT
L1S-L2S-L3S

WIRE CODES

RES. OHMS

VOLTS FROM TO
480

AC/DC
AC AC DC DC

AMPS (2)
41 83

HP

28.4

NO LOAD

POT SUPPLY OPERATOR POT OUTPUT 4x4 EXCITER GEN. END FLD. ARMATURE MTR. END FLD. DIMINISH CONSTANT

198S-198AS 48S-49S

28 - 30 10 - 12

OFF ON OFF OFF

RELEASED

100%

NO LOAD

48S-A9AS 50S-51S NOT USED NOT USED

4.3 45 - 50 275.0 62.0 DC

OFF ON

REL. (1)

100%

OPEN CIRCUIT

DC GENERATOR, C-9 FLD. (SHUNT) ARMATURE DC MOTOR, D-6 FLD. (SHUNT)

I-H(50AS-51S) 55S-58S

13.0 450 DC

OFF ON ON

SET RELEASED

ANY 100%

RATED

ARMATURE "

I-H(198S-198AS) 198S-198AS 55-58

4.0 28 - 30 400 - 450 DC DC 50 29

ALWAYS MEASURE RESISTANCES (COLD) WITH ALL POWER "OFF"! CIRCUIT MUST BE DISCONNECTED. (1) COIL WIRE "11S" DISCONNECTED FROM BRAKE TACKER SO MOTOR BRAKE REMAINS "SET". (2) M/G SET IS THE SAME AS HOOK. SWING POWER REQUIREMENTS ARE LESS THAN HOOK.

Page 2 of 2

Control Panel
AC Main Switch
#10

MG Set Swing
#32

MG Set All Stop Hook Emergency

#10 #39

Swing Brake Release

#36

Hook Brake Release

#13

Swing Pot
#448

Hook Pot
#152

Boom Control Switch #23

Return

LeTourneau Inc.

Automatic Brake Set Module

Transformer
110v to 24v

Time Delay
Brake Set/Release

Brake Set Card

Transformer Supply Fuses

#58

Return

LeTourneau Inc.

Limiter Fail Safe Panel

RY1 Light #108 RY2 Light #110 Fail Safe Limiter #110 Fail Safe Switch
#135

50MFD Capacitors
#133

50ohm Resistor
Return

LeTourneau Inc.

Speed / Voltage Limiter

Speed Adj.
#118

Volt Adj.
#119

Gain Adj.
#121 #118 Return

LeTourneau Inc.

Left / Right Reactor

Right Saturable Reactor
#108

Left Saturable Reactor

#108

Return

LeTourneau Inc.

Brake & Power Switches

Hook Motor Brake (CTR1)
#13/228/229/230

Hook Power Switch (CTR2)

#17/142/217/218 Return

LeTourneau Inc.

Silicon Rectifier Bridge

Hook Pot Rectifier Supply 24v
#112

Constant Field Supply 24v

#238 Return

LeTourneau Inc.

Transformers
Limiter Supply Transformer 480v x 28v
#108

Motor Field Series Transformer

Determined by Reactors #108

Motor Field Transformer 480v x 300v

#221

24v Transformer 480v x 28v

#235 Return

LeTourneau Inc.

Selenium Rectifiers
Series Field Rectifier
Wires 81 / 82 #112

Motor Field Rectifier

Wires 204 / 205 #221

Return

LeTourneau Inc.

Polarity Sensor
Set Max Open Circuit Voltage
#155/452

Polarity Sensor Switch Resistor

#241/420

Arc Suppressor Module

#242/247 #421/426

Polarity Sensitive Switch

#241/420

Series Transformer Load

#110 Return

LeTourneau Inc.

W Grid
Protects Points of 4 Leaf Series Field Switch
#131

Return

LeTourneau Inc.

Diode Reducer

Reduces Number of Series Field Windings Used During Breaking

#127

Return

LeTourneau Inc.

4 Leaf Switch
Hook #127
Maintains Series Field Polarity in Both Directions Controls Diminishing Field 26+ / 26-

Swing #430
Maintains Series Field Polarity in Both Directions

LeTourneau Inc.

3 Leaf Switch & Transformer

3 Leaf Switch
Starts MG Set Hook #208 / Swing #403/404/405

Control Power Transformer 480v x 120v

#7

MG Motor Overload Thermal Switch

Hook #211 / #402/403/404 Return

LeTourneau Inc.

Circuit Breakers & Fuses

Motor MG CB 4/5
Hook #205 / Swing #303/304/305

Control Circuit CB2

#4

10A 600v Fuses

Hook #213 Swing #409/410/411

Return

LeTourneau Inc.

Hook M-G Set

#145

4x4 (ECX1 / ECX2)

#214

#5 AC Motor (M1)

C9 DC Generator (G1)

#140

Return

LeTourneau Inc.

4x4 Exciter Generator

Motor Shunt Field (EXC2)
#145

(Hook)

DC Generator (EXC1)
#145

(Swing)
Return

DC Generator(EXC2)
#439

LeTourneau Inc.

Tach Generator
Hook Motor Tach Generator
#122 / #249

Return

LeTourneau Inc.

Swing Limit Switch

Micro Switch Spring Trip Arm Slip Disc Buttons
#444 / #446

Return

LeTourneau Inc.