SECTION

S.No

OPERATION DESCRIPTION

MACHINE TYPE

COLLAR

1
2
3
4
5
6
7

Collar Marking
Collar Band attach
Chain Stitch @ Collar felt
Collar Felt Attach
Fuse Collar
Collar Corner Lock
Turn & Press Collar

Marking table
SNLS
SNCS
Zigzag
FIT
SNLS
FIT

SLEEVE SECTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Sleeve head Roll Prepare

Shell Elbow Seam
Vent lock
Vent Lock press
Elbow seam press
Lining Elbow Seam
Lining Attach
Button hole marking
Button hole
Bottom Tack + Button Marking
Button attach
Sleeve Head Roll Attach
Inseam Attach
Inseam Press
Bottom close+ tack
Bottom Blind Hem
Tack Inseam
Sleeve press

SNLS
SNLS
SNLS
FIT
FIT
SNLS
SNLS
Manual
Buttonhole Machine
SNLS
Button attach
SNCS
SNLS
FIT
SNLS
Blind Hem
SNLS
FIT

1
2
3
4
5
6
7

Breast Pckt & Front Dart Mark

Lapel, Canvas, bottom marking
Autodart
Side Panel Attach
Fuse Dart and side Panel
Side panel Press
Centre Back Attach

Manual
Manual
Autodart
SNLS
FIT
Carosuel
SNLS

FRONT SECTION
NG SECTION

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

Armhole tape Attach to front & Back

Front Pocket Facing Attach
Flap Ready
Flap Press
Staystitch @ Flap
Breast Pocket Fold & Press
Breast Pocket Facing attach to pkt Bag
Breast welt Pocket attach
Breast pocket notch, turn & press
Breats pocket T/S
Breast Pocket Attach & Close
Front Pocket welting
Front Pocket pressing
Front Pocket Bag attach
Front Pocket bag Close
Canvas Ready
Felt attach to Canvas
Briddle tape Attach to Canvas
Fuse canvas
Attach canvas
Front Block press
Armhole Canvas Cut
Flower tape Formation
Manual flower
Fusing @ Flower Hole tape attach
Side seam attach
Side seam Press
Bottom press
Shoulder attach
Shoulder press
Shoulder pad Attach

SNCS
Auto Facing
Auto Zig
Flap Pressing
SNLS
FIT
SNLS
SNLS
FIT
Zigzag
SNLS
Autowelt
FIT
SNLS
SNLS
Zigzag
Basting
SNLS
FIT
Blind Hem
Carosuel
SNEC
SNCS
Manual
FIT
SNLS
Carosuel
Bottom Press
SNLS
FIT
Shoulder press

1
2
3
4
5
6
7
8

Make Triangular Flap +Loop Attach

CB Attach
Side Panel attach
Wing Facing Attach
Facing Press
Facing Saddle Stitch
Pocket Welting
Welt Pocket Press

FIT
SNLS
SNLS
SNLS
FIT
Saddle Stitch m/c
Auto Welt
FIT

LINING SECTION
ASSEMBLY

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Pocket Facing attach

Main Label Attach
Fit Label Attach
Label Attach@ Facing
Label Pocket Bag Attach & Close
Flap Pocket Bag Attach & Close
Small Pocket Bag Attach & Close
Pen Pocket Bag Attach & Close
D-Bartack
Side Seam Attach
Collar Attach
Shoulder Attach + Neck band Stitch
Collar Press
Saddle Stitch @ Collar
Facing Blindhem

Auto Facing
SNLS
SNLS
SNLS
SNLS
SNLS
SNLS
SNLS
D-Bartack
SNLS
SNLS
SNLS
FIT
Saddle Stitch m/c
Blind hem

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Pairing
Pick Attach
Collar Zig Zag
Front Edge Stitch
Front Edge Trim
Front Edge Seam Open
Bottom Close
Piping Press
lapel Press
Hanger Loop Attach
Button hole & Flower Marking
Button Hole & flower Making
Sleeve attach
Sleeve Head Seam Open & Press
Shoulder Pad Attach
Body Basting
Sleeve Lining Close
Vent T/S
Sleeve Lining CLose
Trimming

Manual
SNLS
Zigzag
SNEC
Manual
Fit
SNLS
Fit
Carosuel
Bartack
Manual
Buttonhole
SNLS
FIT
SNLS
SNLS
SNLS
SNLS
SNLS
Trimming Table

TOTAL OBSERVED TIME

TOTAL OBSERVED TIME (MINUTES)
PITCH TIME

ORGANIZATIONAL EFFICIENCY
UPPER CONTROL LEVEL
LOWER CONTROL LEVEL

SAM

SAM (SECS)

NO. OF
MACHINES

NO.
MACHINES

0.18
0.2
0.18
0.26
0.17
0.21
0.42

10.8
12
10.8
15.6
10.2
12.6
25.2

0.22
0.25
0.22
0.32
0.21
0.26
0.51

NA
0.5
1
1
0.5
0.5
0.5

0.65
0.75
0.35
0.3
0.65
0.75
2.2
0.55
0.8
0.45
1.05
0.62
1.15
0.9
0.65
0.45
0.55
0.65

39
45
21
18
39
45
132
33
48
27
63
37.2
69
54
39
27
33
39

0.8
0.92
0.43
0.37
0.8
0.92
2.7
0.67
0.98
0.55
1.29
0.76
1.41
1.1
0.8
0.55
0.67
0.8

0.4
0.55
0.3
0.64
1
0.92
0.4

24
33
18
38.4
60
55.2
24

0.49
0.67
0.37
0.78
1.23
1.13
0.49

NO. OF
ACTUAL
OPERATORS NUMBER OF
(pre- decided) OPERATORS

R1

17.35
15.81
5.03
13.01
15.05
18.46
25.17

1
1
1
1
1
1
3
NA
1
1
1
1
2
1
1
1
1
1

1
1
0.5
0.5
1
1
3
1
1
1
1
1
2
1
1
1
1
1

1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1

28.53
21.18
12.48
34.82
35.15
42.21
194.61
30.69
50.56
61.93
95.33
35.54
68.98
44.07
23.19
25.87
23.19
44.07

NA
NA
1
1
2
1
1

1
1
0.5
1
2
1
1

1
1
1
1
1
1
1

23.9
38.1
20.01
34.74
58.98
55.67
31.48

0.8
0.25
0.3
0.36
0.2
0.2
0.35
0.5
0.65
0.4
0.65
0.55
0.85
0.85
0.73
0.45
0.6
0.35
1.08
0.66
0.77
0.65
0.1
0.75
0.55
0.9
0.82
0.66
0.49
0.84
0.9

48
15
18
21.6
12
12
21
30
39
24
39
33
51
51
43.8
27
36
21
64.8
39.6
46.2
39
6
45
33
54
49.2
39.6
29.4
50.4
54

0.98
0.31
0.37
0.44
0.25
0.25
0.43
0.63
0.8
0.49
0.8
0.67
1.04
1.04
0.89
0.55
0.74
0.43
1.32
0.81
0.94
0.8
0.12
0.92
0.67
1.1
1
0.81
0.6
1.03
1.1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
NA
NA
1
1
1
1
1
1
1

1
0.5

1
1

1
1
1
1
1
1
2
1

1
1
1
1
1
1
1
1

2.5

1.5
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1

45.87
14.76
18.9
29.84
15.25
10.98
25.87
30.68
57.2
32.01
39.68
34.65
55.98
58.09
45.76
27.7
29.69
19.78
88.79
29.98
50.98
69.47
4
56.87
30.98
48.98
65.11
39.9
44.98
56.76
58.56

0.24
0.58
0.65
1.3
0.62
1.15
0.8
0.75

14.4
34.8
39
78
37.2
69
48
45

0.29
0.71
0.8
1.59
0.76
1.41
0.98
0.92

1
1
1
2
1
2
1
1

0.5
1
1
2
1
2
1
1

1
1
1
3
1
2
1
1

13.87
35.76
44.76
70.61
54.41
54.68
49.98
41.27

ME
INUTES)

0.3
0.45
0.35
0.36
0.65
0.65
0.5
0.45
0.8
0.85
1.09
0.8
0.81
0.55
0.67

18
27
21
21.6
39
39
30
27
48
51
65.4
48
48.6
33
40.2

0.37
0.55
0.43
0.37
0.8
0.8
0.61
0.55
0.98
1.4
1.34
0.98
0.99
0.67
0.82

0.5
1
1
1
1
1
1
1
1
1
1
1
1
1
1

0.5
1
0.5
0.5
1
1
1
1
1
1
1
1
1
1
1

0.75
1.1
0.84
0.34
0.75
0.8
2.8
2.45
0.89
0.47
0.58
0.59
2.37
0.7
0.83
1.11
2.32
0.51
0.59
1.55

45
66
50.4
20.4
45
48
168
147
53.4
28.2
34.8
35.4
142.2
42
49.8
66.6
139.2
30.6
35.4
93

0.92
1.35
1.03
1.64
0.92
0.98
3.43
3
1.09
0.58
0.71
0.72
2.9
0.86
1.02
1.36
2.84
0.63
0.72
1.9

1
2
1
2
NA
1
4
4
1
2
NA
1
4
1
1
2
3
1
1
2

1
2
1
2
1
1
4
3
2
1
1
1
4
1
1
2
3
1
1
2

1
2
1
1
1
1
3
3
1
1
1
1
4
1
1
1
2
1
1
NA

117

111

4513.2
75.22
0.64

0.83

3
1
1
1
1
1
1
1

20.15
25.87
24.54
20.76
50.45
46.87
45.76
45.76
68.62
57.78
58.98
66.28
44.65
39.04
43.85

49.56
96.97
56.91
73.22
57.67
55.8
220.76
210.43
53.43
29.78
25.71
41.77
155.97
44.02
51.54
67.98
130.51
77.45
52.15

IENCY
EL
VEL

85.00%
0.76
0.53

0.98
0.69

R2

R3

R4

R5

AVERAGE
CYCLE TIME

AVG. CYCLE PRODUCTION

TIME (MINS)
/ HOUR

13.76
14.64
6.4
13.01
16.45
19.57
26.67

12.98
14.44
6.61
14.02
16.14
18.45
25.99

14.87
15.35
6.16
12.88
18.52
19.25
28.99

12.97
15
8.91
11.94
17.62
19.17
27.67

14.386
15.048
6.622
12.972
16.756
18.98
26.898

0.24
0.25
0.11
0.22
0.28
0.32
0.45

250
239
543
277
214
189
133

29.07
19.49
13.31
23.75
36.05
37.93
194.51
44.75
52.07
59.54
87.98
35.76
60.08
45.7
25.44
28.98
25.44
45.7

32.69
22.49
14.92
28.85
34.67
37.95
197.87
33.3
50.65
58.98
78.98
37.86
59.85
44.66
24.66
28.98
24.66
44.66

28.32
20.42
16.84
29.75
35.67
41.66
192.52
40.35
55.67
62.87
76.87
39.8
58.98
34.74
23.66
25.87
23.87
44.05

27.02
20.05
15.15
30.65
34.87
34.25
198.87
48.64
54.66
59.88
75.76
35.09
65.76
37.9
28.97
28.97
28.98
46.98

29.13
20.73
14.54
29.56
35.28
38.80
195.68
39.55
52.72
60.64
82.98
36.81
62.73
41.41
25.18
27.73
25.23
45.09

0.49
0.35
0.24
0.49
0.59
0.65
3.26
0.66
0.88
1.01
1.38
0.61
1.05
0.69
0.42
0.46
0.42
0.75

123
173
247
121
102
92
18
91
68
59
43
97
57
86
142
129
142
79

21.76
39.13
21.61
26.76
60.1
56.87
34.49

25.76
38.65
19.88
28.87
61.98
55.76
37.96

25.64
36.76
19.69
36.98
66.54
61.87
32.74

24.98
38.98
19.95
38.97
65.23
59.8
32.51

24.41
38.32
20.23
33.26
62.57
57.99
33.84

0.41
0.64
0.34
0.55
1.04
0.97
0.56

147
93
177
108
57
62
106

46.87
15.76
21.98
26.17
11.56
11.91
25.76
31.17
49.08
47.96
36.17
24.87
56.87
61.98
48.98
26.44
35.98
23.23
75.89
34.45
52.98
93.98
5.98
48.98
31.98
50.98
66.76
40.98
43.98
55.76
59.98

48.98
18.09
21.3
32.42
12.33
13.87
23.76
32.31
50.92
40.37
42.31
35.87
54.87
58.98
51.98
20.02
35.87
24.44
76.87
32.53
49.76
81.87
6.98
46.76
29.8
55.98
65.87
44.87
38.98
58.98
56.98

50.98
15.98
20.09
31.52
12.76
16.87
21.98
29.98
45.49
44.57
39.98
24.65
59.87
54.67
50.14
18.78
33.87
25.08
70.09
44.76
49.8
67.98
4.98
46.98
28.78
54.98
68.98
41.87
35.98
54.87
55.98

51.9
17.09
21.01
29.98
11.98
11.87
21.9
30.97
55.05
44.97
38.97
39.87
60.89
53.89
53.87
21.14
3.65
21.2
69.23
36.98
48.34
60.98
7.56
40.98
35.87
50.98
67.98
39.01
37.98
50.91
59.8

48.92
16.34
20.66
29.99
12.78
13.10
23.85
31.02
51.55
41.98
39.42
31.98
57.70
57.52
50.15
22.82
27.81
22.75
76.17
35.74
50.37
74.86
5.90
48.11
31.48
52.38
66.94
41.33
40.38
55.46
58.26

0.82
0.27
0.34
0.50
0.21
0.22
0.40
0.52
0.86
0.70
0.66
0.53
0.96
0.96
0.84
0.38
0.46
0.38
1.27
0.60
0.84
1.25
0.10
0.80
0.52
0.87
1.12
0.69
0.67
0.92
0.97

73
220
174
120
281
274
150
116
69
85
91
112
62
62
71
157
129
158
47
100
71
48
610
74
114
68
53
87
89
64
61

12.65
36.87
45.78
80
45.76
56.76
56.87
40.73

14.98
34.65
49.21
74.87
49.87
54.34
48.56
46.87

15.87
34.76
39.67
75.76
51.97
59.98
49.98
47.67

13.87
35.76
40.16
76.9
50.98
60.45
50.13
45.87

14.248
35.56
43.916
37.814
50.598
57.242
51.104
44.482

0.24
0.59
0.73
0.63
0.84
0.95
0.85
0.74

252
101
81
95
71
62
70
80

21.45
27.56
23.21
25.56
47.87
46.87
45.67
43.65
69.87
56.45
69.01
60.7
48.9
38.66
42.44

26.56
29.98
26.65
23.76
47.45
47.46
48.98
38.76
69.98
58.56
67.76
59.98
47.98
37.66
41.67

18.98
31.76
28.43
22.65
45.87
44.76
43.87
35.87
71.09
55.34
65.87
59.45
46.98
32.98
43.65

19.56
26.65
21.98
20.87
48.67
45.76
44.87
35.76
72.98
54.12
68.23
58.34
47.78
35.54
44.87

21.34
28.364
24.962
22.72
48.062
46.344
45.83
39.96
70.508
56.45
65.97
60.95
47.258
36.776
43.296

0.36
0.47
0.42
0.38
0.80
0.77
0.76
0.67
1.18
0.94
1.10
1.02
0.79
0.61
0.72

168
126
144
158
74
77
78
90
51
63
54
59
76
97
83

46.98
92.09
57.63
75.17
55.66
55.89
224.65
212.43
54.87
28.76
24.01
43.76
156.87
43.05
50.87
67.34
131.98
75.76
53.21

47.56
96.67
56.79
75.78
56.11
56.21
222.54
215.76
54.34
27.45
25.65
41.23
156.34
44.67
51.23
66.34
130.89
76.56
52.76

49.9
98.98
57.75
76.11
55.76
55.77
224.87
209.98
56.87
29.14
25.6
42.87
155.34
43.78
49.98
65.56
132.67
76.09
53.76

48.07
97.65
58.09
75.11
55.45
54.98
226.987
213.76
54.87
28.56
24.65
41.9
155.76
42.77
49.78
64.87
133.76
75.54
52.34

48.41
96.47
57.43
75.08
56.13
55.73
223.96
212.47
54.88
28.74
25.12
42.31
52.02
43.66
50.68
66.42
65.98
76.28
52.84
0

0.81
1.61
0.96
1.25
0.94
0.93
3.73
3.54
0.91
0.48
0.42
0.71
0.87
0.73
0.84
1.11
1.10
1.27
0.88
0.00

74
37
62
47
64
64
16
16
65
125
143
85
69
82
71
54
54
47
68