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SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 1 10

40 MVA Power Transformer Stability Test


1. TRANSFORMER DETAILS: MAKE SERIAL NO. FREQUENCY TYPE OF COOLING VECTOR GROUP NO OF TAPS NOMINAL TAP : ABB :4359245110 : 50Hz : ONAN/ONAF : YN yn0+d11 : 25 : 13

Feeder name- Bay- E03 at 132kV side and Bay K09 at 11kV side RATING WINDING RATED POWER(MVA) ONAN/ONAF HV MV SW 31.5/40 31.5/40 10.5/13.3 RATED VOLTAGE (KV) 132 11.5 8 RATED CURRENTS (A) 137.8/175.0 1581/2008 757.7/962

IMPEDANCE VOLTAGE WINDING IMPEDANCE VOLTAGE HV-LV POWER AT 40MVA HV VOLTAGES(KV) Tap1151.8 Tap13---132.0 Tap25---112.2 The CT T1 used For Differential protection (F87T) CT ratio for 132kV Line side CTs = 300/1A CT ratio for 11kV Line side CTs = 2500/1A The CT T3 used For REF protection at HV side (F64HV) Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy Witnessed by Approved by Relay- RET670- ABB % 19.51 17.69 16.28

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 2 10

CT ratio for 132kV Line side CTs = 300/1A CT ratio for HV neutral side= 300/1A

Relay- RET615- ABB

The CT5 used For REF protection at MV side (F64MV) CT ratio for 11kV Line side CTs = 2500/1A CT ratio for MV neutral side= 2500/1A The CT1 used For SBEF protection at HV Neutral side (F51NHV ) CT ratio for HV neutral side= 300/1A Relay- REF615- ABB Relay- RET615- ABB

The CT4 used For SBEF protection at MV neutral side (F51NMV) CT ratio for MV neutral side= 2500/1A Relay- REF615- ABB

The CT9 used For SBEF protection at tertiary side (F51NT) CT ratio for Tertiary neutral side= 300/1A Relay- REF615- ABB

The CT T1 used For O/C & E/F protection at HV Line side (F51/51NHV) CT ratio for 132kV Line side CTs = 300/1A Relay used for Over Voltage protection (F59) VT Ratio 11kV/3/110V/3 Relay- REF615- ABB Relay- REF615- ABB

A. Transformer Stability Test( RET 670)


1a) STABLE CONDITION (132kV BB2 Earth Q25 Closed) Three phase voltage injected in 11kV side thru Bay K09(I/C-1), K11 and all CTs are normal

Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy

Witnessed by

Approved by

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 3 10

PHASE

Primary current (A) 132kV 11kV 151 150 151

Relay Display Measurement (A) 132kV 34.17 34.55 33.98 11kV 392 392 387

Diff. Display Measurement (A) Diff. 0 0 0 Rest 34.32

CT Terminals Sec Current (A) 132kV 0.103 0.107 0.104 11kV 0.186 0.192 0.187

R Y B N

111 112 109

1b) UNSTABLE CONDITION (132kV side CT Bypassed by closing the Earth switch Q8 ) a)Three phase voltage injected in 11kV side thru Bay K09(I/C-1)**and all CTs are Normal PHASE Primary current (A) 132kV R Y B N 1c) STABLE CONDITION (132kV BB2 Earth Q25 Closed) Three phase voltage injected in 11kV side thru Bay K09(I/C-1)** and all CTs are normal PHASE Primary current (A) 132kV R Y B N
REMARKS:

Relay Display Measurement (A) 132kV 3.2 3.1 3.0 11kV 393 390 385

Diff. Display Measurement (A) Diff. 31.20 31.8 31.2 Rest 34

CT Terminals Sec Current (mA) 132kV 9.6 9.2 9.0 1.6 11kV 153 152 149 5.1

11kV 150 152 151

10 8 10

Test Plug (A) 132kV 110 111 110 11kV 151 153 151 -

Diff. Display Measurement (A) Diff. 0 0 0 Rest 34.2

Relay Display (A) 132kV 34.2 34.2 33.0 11kV 193 389 388 -

11kV 152 150 151 -

111 111 110 -

40 MVA Transformer diff Stability circuit found :- OK

B. 40 MVA TRANSFORMER HV REF PROTECTION STABILITY / SENSITIVITY TEST


Phase CT Ratio : 300/1 A Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy Witnessed by Approved by

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor Neutral CT Ratio Relay Setting (Is) Stabilizing resistor (final setting) Stabilizing resistor set at Transformer Tap position Primary current measured : : 13 : A

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date : 300/1 A :. A :_ Ohm Ohm

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 4 10

(132kV Earth switch Q25 (BB2 ESW) Close (BUSBAR -2 under Shutdown)

B1. HV REF STABILITY (Relay Type- RET615-ABB)


Stable Condition (All CTs are Normal)
Descript ion

Measured Current at Protection Panel E03+R (mA) R Y B N

HV REF NCT (mA)

Voltage Measured Across

Current RET615 F64HV 13&14 (mA)

F64HV Relay Display (A)

Resis. Current (mA)

XA:21

XA:22

XA:23

XA:24

XA: 11&12

Relay RET615 F64HV (V)

Metrosil RMHV (mV)

Stabilize Resistor RSHV (mV)

R Ph & Neut. Normal Y Ph & Neut. Normal B Ph & Neut. Normal RYB

100

31.0

29.0

37.5/ 37.2

31.2

104.1

31.2

28.8

39.2/ 40.0

47.8

47.3

30.2

31.1

99.1

37.2

37.6/ 37.7

43

44.2

110

102

109

18.9

18.9

B2. HV REF Sensitivity Test (Neutral side CT reversed)


Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy Witnessed by Approved by

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 5 10

Descript ion

Measured Current at Protection Panel E03+R (mA) R Y B N

HV REF NCT (mA)

Voltage Measured Across

Current RET615 F64HV 13&14 (mA)

F64HV Relay Display (A)

Resis. Current (mA)

XA:21

XA:22

XA:23

XA:24

XA: 11&12

Relay RET615 F64HV (V)

Metrosil RMHV (V)

Stabilize Resistor RSHV (V)

R ph Normal Y ph Normal B ph Normal

93.7

38.4

37.9

18.9

29.9/ 29.6

30.2

30.1

48.2

15.0

48.1

37.7

96.7

38.9

20.5

31.8/ 31.8

32.5

32.5

51.3

16.2

51.9

37.8

37.9

92.5

19

28.7/ 29.6

30.3

30.3

48.4

14.9

48.4

B3. HV REF Stable condition


Descript ion

Measured Current at Protection Panel E03+R (mA) R Y B N

HV REF NCT (mA)

Voltage Measured Across

Current RET615 F64HV 13&14 (mA)

F64HV Relay Display (A)

Resis. Current (mA)

XA:21

XA:22

XA:23

XA:24

XA: 11&12

Relay RET615 F64HV (V)

Metrosil RMHV (mV)

Stabilize Resistor RSHV (mV)

R Ph & Neut. Normal Y Ph & Neut. Normal

100

31.4

31.3

37.8

37.6/ 37.5

19

90

31.2

104.3

31.2

39.8

40.1/ 40.1

44

44

Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy

Witnessed by

Approved by

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 6 10

B Ph & Neut. Normal

30.7

30.5

100.2

36.9

37.3 / 37.6

42.5

42.5

REMARKS:

40MVA Transformer HV REF circuit found -:- OK

C. 40 MVA TRANSFORMER MV REF PROTECTION STABILITY / SENSITIVITY TEST


Phase CT Ratio Neutral CT Ratio Relay Setting (Is) Stabilizing resistor (final setting) Stabilizing resistor set at Transformer Tap position Primary current measured : : 13 : A : 2500/1 A : 2500/1 A : A :_ Ohm Ohm

(132kV Earth switch Q25 (BB2 ESW) Close (BUSBAR -2 under Shutdown)

C1. MV REF STABILITY (Relay Type- RET615-ABB)


Descript ion

Measured Current at Protection Panel E03+R (mA)


R XA:14 Y XA:15 B XA:16 N XA:17

MV REF NCT (mA) XA: 18&19

Voltage Measured Across

Current RET615 F64MV 13&14 (mA)

F64MV Relay Display (A)

Resis. Current (A)

Relay RET615 F64MV (mV)

Metrosil RMMV (mV)

Stabilize Resistor RSMV (mV)

R Ph & Neut. Normal Y Ph & Neut. Normal B Ph &

183

183.5

183/ 181.7

35.5

187

187

187.9/ 187.8

105

105

181

179.8

178.9 /

23

22

Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy

Witnessed by

Approved by

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor Neut. Normal RYB 152 152 149 0 0 0 24.5 25.5 0 0 0

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date 178.2

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 7 10

C2. MV REF Sensitivity Test (Neutral side CT reversed)


Descript ion

Measured Current at Protection Panel E03+R (mA))


R XA:14 Y XA:15 B XA:16 N XA:17

MV REF NCT (mA) XA: 18&19 177.8/ 179 184/ 181.4 175.1/ 178.2

Voltage Measured Across

R Ph Y Ph B Ph

179 0 0

5.1 184 0

2.9 0 178

171.3 176 169.7

Relay RET615 F64MV (mV) 0 0 0

Metrosil RMMV (V) 145 150.1 145.9

Stabilize Resistor RSMV (V) 145 149.9 145.2

Current RET615 F64MV 13&14 (A)

F64MV Relay Display (A)

Resis. Current (A)

349 352 346

903 923 898

351 358 349

C3. MV REF Stable condition


Descript ion

Measured Current at Protection Panel E03+R (mA))


R XA:14 Y XA:15 B XA:16 N XA:17

MV REF NCT (mA) XA: 18&19 181.2/ 180.4 188.1/ 187.8 179.8/ 180

Voltage Measured Across

R Ph Y Ph B Ph

183 0.1 0

0.1 187 0

2.2 5.1 182.4

182.4 187.6 180

Relay RET615 F64MV (mV) 0 0 0

Metrosil RMMV (V) 0 42.8 20.7

Stabilize Resistor RSMV (V) 0 42.5 20.9

Current RET615 F64MV 13&14 (A)

F64MV Relay Display (A)

Resis. Current (A)

0 0 0

0 0 0

0 0 0

REMARKS:

40MVA Transformer MV REF circuit found -:-

Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy

Witnessed by

Approved by

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 8 10

D1.Transformer O/C & E/F protection Core:- CT Ratio 300/1A


CT Details
Phase Injected

Secondary Current [mA] Monitored at:


SWGR E03+S (mA) R 502 Y 505 B 508 N 514 E03+R1, TB XC= 132kV Relay Panel (mA) R Y B N 01 02 03 04 101 31.5 31.5 37.7 31.2 104 31.0 40 31 30.3 101 37.9 110 105 110 0 F51/51NHV-TB:X120 (mA) R 3A 101 31 31 110 Y 5A 31.2 105 31 111 B 7A 31.8 31 101 110 N 9A 37.8 40 37 0

RN YN BN RYB F51/51NHV Display (A) R Y B N IL1 IL2 IL3 IL4 31.8 9.9 9.9 11.9 9.9 32.6 9.9 12.6 9.8 9.8 31.5 11.9 34.5 34.9 34.5 0

T1 1S1-1S2 O/C,E/F 300/1A

D2. Transformer MV NCT for SBEF protection Core: - CT Ratio 2500/1A


CT Details
Phase Injected Pri Current (A)

Secondary Current [mA] Monitored at:


E03+R1, TB XC= 132kV Relay Panel 10 183 187 182 0 11 179.9 188 182 0 Test plug X51NMV (RTXP18) 9A 183 187 181 0 10A 183.4 187 183 0 +F51NMV (REF615) (TB X120) 13,14 183 187 181 0 Relay 183 186 182 0 +F51NMV Display (A) Io 476.0 485 471.3 0

CT4 Tr. MV SBEF

224, 225 @MK RN YN BN RYB

Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy

Witnessed by

Approved by

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 9 10

D3. Transformer HV NCT for SBEF protection Core: - CT Ratio 300/1A


CT Details
Phase Injected Pri Current (A)

Secondary Current [mA] Monitored at:


E03+R1, TB XC= 132kV Relay Panel S1 S2 6 7 37.8 37.3 39.0 37.3 0 39.5 36.6 0 Test plug X51NHV (RTXP18) 9A 37 39 36.9 0 10A 37.5 39.6 37.6 0 +F51NHV (REF615) (TB X120) 13 37.2 39.9 37.0 0 14 37.2 39.9 37.8 0 +F51NHV Display A Io 11.7 12.5 11.7 0

CT1 Tr. HV SBEF

Tr (202) MK box N(220,221) RN YN BN RYB

D4.
CT Details

Transformer Tertiary Wdg CT for SBEF protection Core:- CT Ratio 300/1A


Phase Injected Pri Current (A)

Secondary Current [mA] Monitored at:


E03+R1, TB XC= 132kV Relay Panel S1 S2 13 14 0 0 0 0 0 0 0 0 Test plug X51NT (RTXP18) 9A 0 0 0 0 10A 0 0 0 0 +F51NT (REF615) (TB X120) 13 0 0 0 0 14 0 0 0 0 +F51NT Display Io A 0 0 0 0

CT9 Tr. Tertiary SBEF

Tr(202) MK box 3N(228,229) RN YN BN RYB

11KV Panel side Display results-:A21-Siemens BCPU Relay 7SJ63


7SJ63Display IL1 IL2 IL3 R 0.47 0 0 Y 0 0.47 0 B 0 0 0.48 N 0.47 0.47 0.47 RYB 0.4 0.4 0.4 KA KA KA Approved by

Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy

Witnessed by

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor IN 0.47

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date 0.47 0.47 0

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013 0 KA

Page 10 10

AVR Panel & BCU Measurement:


Phases AVR (A) R Y B RYB 0 0.2 0 0.2 BCU (A) 0 482 0 393

Winding Temperature CT Measurements:


Phases R Y B RYB HV Temp Sec.Current 0 245 0 270 MV Temp Sec. Current 0 462 0 370.9

HV Temp CT Ratio: 250/2A

MV Temp CT Ratio: 2050/2A


Injection R R Y B RYB
30/154 0/48 0/47 30/165

LCC Y
0/48 30/157 0/47 30/167

RCC B
0/47 0/48.2 30/152 30/166

Main Tariff B
0/47 0/48 30/151 30/163

Check Tariff B
0 0

N
-

R
30/150 0/46 0/47 30/162

Y
0/47 30/153 0/47 30/164

N
-

R
0.5 0 0 0.4

Y
0 0.5 0 0.4

R
0.5 0 0 0.4

Y
0 0.5 0 0.4

B
0 0 0.5 0.4

0.5 0.4

RTU R R Y
153 47

Y
47 157

B
47 48

Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy

Witnessed by

Approved by

ENERGO
20.02.2013 Mohammad Rasheed

SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399) Consultant Main Contractor

ENERGO

Name of the Equipment Name of the Feeder Manufacturer Date

40MVA Power Transformer-T201 E03 / K09 Transformer Feeder ABB 20.02.2013

Page 11 10

B RYB

47 164

47 168

152 165

Remarks -:- CT circuits for Tr Diff.Stability, HV & MV REF stable confirmed. ** Three phase generator voltage injected through K11 spare bay at 11kV side

Tested by ABB Transmission & Distribution Date Name Signature 20.02.2013 R.Krishna Murthy

Witnessed by

Approved by

ENERGO
20.02.2013 Mohammad Rasheed