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Component Location

Wire
Number

Wire Color

Wire Color

101

RD

Alarm, Feature

A-17

Bat (+) (Not Application Specific)

604

OR

Stop Lamp

Alarm, Horn

G-16

8V Sensor Power Supply short to +batt

102

0041

8V Sensor Power Supply short to ground

103

RD

Head Lamp

605

YL

Turn Lamp - Left

Antenna

J-16

C-10, R-10

RD

PRM Module #1

606

GY

Turn Lamp - Right

FNR Shift Handle

F-10

D-10, O-10

0091

Incorrect Throttle Switch inputs

105

RD

Key Switch

607

PK

Flood Lamp - Front

Fuse Block

D-2

Accelerator pedal - voltage above normal

105

BK

Advisory Display

608

GN

Flood Lamp - Rear

Joystick, Loader

G-5

Accelerator pedal - voltage below normal

110

RD

Flasher

610

OR

Head Lamp - Basic

Module, PRM #1

K-2

0091

Throttle Position signal abnormal

111

RD

Rear Horn Relay

611

PU

Head Lamp - High

Module, PRM #2

K-2

0091

Accelerator pedal - Power Supply Failure

112

PU

Main Power Relay Output

614

PU

Park/Tail/Dash/Lamp

Module, PRM HVAC

K-1

0100

Engine Oil Pressure Sensor open/short to +batt

113

OR

A/C Shutoff Relay

617

BR

Tail/Position Lamp - Left (Road Package)

Motor, Seat

K-6

D-12, M-12

Engine Oil Pressue Sensor short to ground

115

RD

ACC Power Port

618

YL

Tail/Position Lamp - Right (Road Package)

Relay, AWD Brake

D-2

0100

Engine Oil Pressure Sensor abnormal rate of change

116

BR

Rear Flood Lamp

619

GN

Head Lamp - Low

Relay, Backup Alarm

I-2

0102

Boost Pressure Sensor short to +batt

117

YL

Rear Flood Lamp (ATCH)

620

WH

Flood Lamp - Front

Relay, Horn

H-2

0102

Boost Pressure Sensor short to ground

118

GY

Front Wiper

627

YL

Fog Lamp

Relay, Position Lamp

H-2

0102

Boost Pressure Sensor abnormal rate of change

119

PK

Rear Wiper

630

GY

Flood Lamp Rear (ATCH)

Relay, Ride Control

E-2

Inlet Manifold Temp Sensor open/short to +batt

122

BU

Heater/AC Switch

668

BU

Resistor, Terminal

E-14

0105

Inlet Manifold Temp Sensor short to ground

123

WH

Aux Ckt

Sensor, Bucket Pos

F-4

C-9, L-9

0110

Engine Coolant Temperature open/short to +batt

124

GN

A/C Compressor

702

OR

XMSN Brake Switch Jumper

Service Meter

K-8

E-10, O-10

Engine Coolant Temperature short to ground

125

OR

Product Link

708

YL

XMSN Hold Switch

Solenoid, Return To Dig Loader Valve

F-5

RD

XMSN Control

720

PU

XMSN Brake Switch

Solenoid, Ride Control #1

I-8

C-9, N-9

CID
0041

0091
0091

0100

0105

0110

Component

Description
Power Circuits

Description

Schematic
Location

Component

Accessory Circuits (Continued)

Headlamp Switch / Taillamp Relay


Control Circuits

Fuel Temperature Sensor data erratic

126

0247

J1939 Datalink communications

127

OR

Laser Grade Check

752

YL

XMSN Shift Solenoid No. 2

Solenoid, Ride Control #2

I-8

C-9, N-9

0253

Personality Module mismatch

127

BK

Power Module

754

BU

XMSN Shift Solenoid No. 3 Or No. 1

Suppressor, Front Work

G-10

C-9, M-9

0262

5V Sensor DC Power Supply short to +batt

133

OR

Advisory Display

762

YL

Bucket Positioner Solenoid Switch

Suppressor, Rear Work

G-10

C-9, M-9

5V Sensor DC Power Supply short to ground

133

BK

Aux Ckt

766

GN

XMSN Disconnect Solenoid

Suppressor, Ride Control Arc

0266

Incorrect Crank-without-inject inputs

143

BR

Ride Control Relay

799

WH

Sensor Power

0320

Speed and Timing Sensor loss of signal

144

GN

Beacon

892

BR

0320

Speed and Timing Sensor mechanical failure

146

GY

PRM Module #1

893

GN

0342

Loss of Secondary Engine Speed signal

157

YL

Front Flood Lamp (ATCH)

911

0774

Secondary Throttle Position Sensor data erratic

158

BR

Front Flood Lamp

922

0774

Sec Throttle Position Sensor open/short to +batt

180

GN

923

GY

0774

Sec Throttle Position Sensor short to ground

Operator Seat
Ground Circuits

975

Sec Throttle Position Sensor signal abnormal

200

BK

Main Chassis

976

0774

Sec Throttle Position Sensor - PSU failure

202

BK

XMSN Control

1627

Fuel Pump Relay voltage high/open circuit

218

BK

Start Relay

1639

Machine Security System Module not communicating on link

218

GN

Crank Interrupt Relay

1684

Fuel Injection Pump above normal

225

BK

Fuel Shutoff Solenoid To Sensor

1684

Fuel Injection Pump data erratic

265

BK

Crank Interrupt Relay

1684

Fuel Injection Pump open/short to +batt

A250

BK

1684

Fuel Injection Pump short to ground

1684

Fuel Injection Pump open circuit

304

WH
GN

0174

0262

0774

J-8

C-9, N-9

Suppressor, Roading

G-10

C-9, M-9

VMIS Start Mod Right (-) CAT Data Link (-)

Suppressor, Stabilizer Alarm Arc #1

G-18

VMIS Start Mod Right (+) CAT Data Link (+)

Suppressor, Stabilizer Alarm Arc #2

G-18

YL

AWD Mode Switch Jumper

Switch, AWD

I-8

E-10, O-10

BR

XMSN Solenoid No 2 Return

Switch, AWD Italy

I-8

E-10, O-10

XMSN Solenoid No 3 Or 1 Return

Switch, Beacon

D-16

WH

CST Autoshift- Solenoid Return

Switch, Brake LH

G-10

E-10, O-10

OR

Ride Control Solenoid #1

Switch, Brake RH

F-10

E-10, O-10

A305

YL

Horn Power From Relay

Switch, Differential Lock

G-9

F-9, L-9

A313

OR

Stabilizer Alarm (Positive)

Switch, Front Console Horn

J-8

E-10, O-10

A346

BU

Machine Security Valve

Switch, Front Work Lamp

E-16

A347

GN

Machine Security Diode

Switch, Hazard

E-10

D-10, O-10

C511

WH

Relay Power

Switch, Horn

A-16

E-10, O-10

C568

WH

Blower Motor (Max)

Switch, Key

B-18

C720

BU

Relay Interlock

Switch, LH Stabilizer Alarm

G-18

Starter Relay No. 1 Output

E528

PU

HVAC On/Off Switch To A/C Switch

Switch, Loader Handle Neutralizer

D-6

Starter Relay Coil Or Key Switch

E529

YL

Blower Switch Jumper

Switch, Loader Lock

K-9

E-10, O-10
B

Battery (-) (Not Application Specific)


Basic Machine Circuits

Fuel Injection Pump improper response

306

1684

Fuel Injection Pump signal abnormal

307

OR

Key Switch To VMIS Sensor Module

E701

PK

Auto Ride Control Switch

Switch, Park Brake

F-14

1684

Fuel Injection Pump not communicating on link

308

BK

Main Power Relay Coil

E900

WH

ECPC Trans Output Speed (+)

Switch, Power SS

F-17

1684

Fuel Injection Pump abnormal rate of change

308

YL

Main Power Relay Coil

E901

GN

ECPC Trans Output Speed (-)

Switch, Rear Fog Lamp

C-16

1684

Fuel Injection Pump unknown failure

309

GY

Alternator Regulator Terminal

E917

WH

Implement Lockout Switch To Ground (N.O.)

Switch, Rear Wiper

B-16

1684

Fuel Injection Pump malfunction

310

PU

Start Aid Switch To Start Aid Solenoid

E918

GN

Implement Lockout Switch To Ground (N.C.)

Switch, Rear Work Lamp

D-16

1684

Fuel Injection Pump

320

OR

Horn Relay Coil To Switch

E991

GY

Multi-Function Output #3

Switch, Return To Dig

G-14

D-10, L-10

Engine Mode Selection Switch State Incorrect

321

BR

Backup Alarm Lamp Travel Alarm

F420

GN

Warning Lamp (General)

Switch, RH Stabilizer Alarm

G-18

1894

Cruise Control Disengage Switch data erratice

322

GY

Warning Horn (Forward)

F711

GN

CAN Link +

Switch, Ride Control

K-10

E-10, O-10

1895

Cruise Control Speed Toggle Switch data erratic

324

BU

Differential Lock Solenoid

F712

GY

CAN Link -

Switch, Ride Control Pressure

I-5

C-9, N-9

333

GN

Scraper Key Switch 'R' Terminal

F739

GN

Active Ride Control Switch (N.O.)

Switch, Roading

H-8

E-10, O-10

367

BU

Warning Horn - Rear

F748

WH

Ride Control Switch

Switch, Side Shift Lock

E-16

384

BU

Relay To Glow Plugs


Monitoring Circuits

F846

PU

LED Driver 1

Switch, Stalk

B-10

E-10, O-10

G423

PK

High Pressure Implement Filter - Rear

Switch, Start Aid

C-10

403

GN

Alternator (R) Terminal

G703

GN

Quick Drop Valve

Switch, Std Front Work Lamp

B-16

404

YL

Opr Mon Hydraulic Oil Temperature

G848

GN

LED Driver 2

Switch, Std Rr Work Lamp

F-18

405

GY

Opr Mon Oil Pressure (Low)

G962

OR

Pilot Cutout Solenoid

Switch, Steer Column Horn

D-10

D-10, O-10

406

PU

Opr Mon Coolant Temp

G981

PU

Travel Alarm Disable

Switch, XMSN Handle Neutralizer

L-6

B-10, L-10

419

YL

Opr Mon Parking Brake

H707

YL

Impl Cont Pump Torque Solenoid

Switch, XMSN Lock

J-8

E-10, O-10

420

OR

Opr Mon Fuel Filter/Low Accum Pressure

H771

BR

Side Shift Lock Solenoid

Tachometer

D-18

432

PK

Opr Mon Brake Pressure (Oil)

H901

OR

Boom Cylinder Position Sensor

Machine locations are repeated for components located close together.

439

YL

Lamp Indicator

H902

YL

Bucket Cylinder Position Sensor

A = Located inside of cab.

441

OR

Engine Coolant Temp Gage

H903

PK

E-Stick Cylinder Position Sensor

B = Located inside of side console.

447

PK

Fuel Level Gage

H904

GY

Swing Position Sensor

C = Located around fuse block.

450

YL

Tach Sender (+)

H907

GN

Stick Cylinder Position Sensor

452

PU

J764

BR

Switch/Sensor Return #1

J766

PU

Switch/Sensor Return #3

K753

BK

Left Grade Signal #1

1684

1743

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Torque Converter
Accessory Circuits

500

BR

Wiper - Front (Park)

501

GN

Wiper - Front (Low)

K754

BK

Left Grade Signal #2

502

OR

Wiper - Front (Hi)

M719

GN

Sideshift Left Switch

503

BR

Wiper - Rear (Park)

M720

BU

Sideshift Left Relay

506

PU

Washer - Front

M721

WH

Sideshift Right Switch

507

WH

Washer - Rear

M936

BR

Flow Control Switch

508

PU

Radio Speaker - Left

M937

GN

Flow Control Prox Switch #1

509

WH

Radio Speaker - Left (Commom)

N756

PK

Alarm Horn Output

511

BR

Radio Speaker - Right

N939

GN

Ride Control Solenoid #2

512

GN

Radio Speaker - Right (Common)

N945

OR

Front Brake Solenoid #1

513

OR

A/C Compressor/Refrigerant Pressure Sw.

N957

GN

RS-232 (TXD)

515

GY

Blower Motor (HI)

N960

OR

RS-232 (RXD)

516

GN

Blower Motor (MEDIUM)

N970

YL

RS-232 (DTR)

517

BU

Blower Motor (Low)

N973

BR

RS-232 (DSR)

518

OR

Hazard Flasher To Switch

N979

PK

RS-232 (GND)

521

YL

A/C Switch To Refrigerant Switch

R762

GY

Tractor Mode Select Switch

522

WH

A/C Clutch To Thermostat Switch

R763

BU

Scraper Mode Select Switch

Data valid but above normal operational range.

01

Data valid but below normal operational range.

02

Data erratic, intermittent, or incorrect.

03

Voltage above normal or shorted high.

04

Voltage below normal or shorted low.

05

Current below normal or open circuit.

06

Current above normal or grounded circuit.

07

Mechanical system not responding properly.

08

Abnormal frequency, pulse width, or period.

09

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

Electric Starting Motor:

Form Number
143-0539

SENR3828

Machine ECM:

RENR6488

Engine Troubleshooting:

RENR2417

AccuGrade Laser System:

KENR6251

ELB1-UP
SHA1-UP
CBD1-UP
HBE1-UP
SNL1-UP

Volume 1

GN

Turn Signal Switch To Flasher

R912

OR

Return To Dig Switch

552

WH

Four Wheel Drive Solenoid

R954

OR

Discrete Output 1

564

GY

Rear Wiper Interrupt Switch To Wiper Sw.

R955

GY

Discrete Output 2

568

GN

Warning Buzzer To Diodes

R956

BU

Discrete Output 3

569

PK

R957

GY

Discrete Output 4

R958

GN

Discrete Output 5

601

GY

Dash Lamp (Hi)

X977

YL

Fuel Pump +V Supply

603

PK

Rotary Beacon

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

21

20

19

18

17

16

15

14

13

12

11

10

Harness And Wire Electrical Schematic Symbols


Symbols
T

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols And Definitions


P

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Connector Location
Schematic
Location

Machine
Location

CONN 1

K-18

C-13, L-13

CONN 2

K-18

C-13, L-13

CONN 3

K-18

C-13, L-13

CONN 4

L-18

C-13, L-13

CONN 5

L-18

C-13, L-13

CONN 6

G-16

B-13, M-13

CONN 7

H-16

B-12, M-12

CONN 8

I-16

B-12, M-12

Connector Number

Failure Description

00

Title

22

Failure Mode Identifiers (FMI)


FMI No.

414E Industrial Loader


416E, 422E, 428E Backhoe Loaders
Electrical System

Related Electrical Service Manuals

Pressure
Symbol

537

A/C Switch Jumper #2


Lighting Circuits

RENR6449-03
September 2006

Machine
Location

Reserved
14-31
The FMI is a diagnostic code that indicates what type of failure has occurred.

CONN 9

B-14

B-12, M-12

CONN 10

B-14

B-12, M-12

CONN 11

C-14

B-12, M-12

CONN 12

D-14

B-12, M-12

CONN 13

E-14

B-12, M-12

CONN 14

F-14

B-12, M-12

CONN 15

I-10

C-9, M-9

CONN 16

K-11

D-10, L-10

CONN 17

C-6

C-9, N-9

CONN 18

D-6

C-9, N-9

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

CONN 19

E-6

C-9, N-9

CONN 20

G-6

D-10, L-10

CONN 21

H-5

C-10, M-10

CONN 22

J-6

C-9, N-9

CONN 23

J-6

B-9, K-9

CONN 24

K-6

B-9, K-9

CONN 25

G-4, F-4

D-10, L-10

CONN 26

I-2

B-11, M-11

CONN 27

J-2

B-11, M-11

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols

1
2

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

21

20

19

18

17

16

15

14

13

12

11

10

Fuse
(5 Amps)
Component
Part Number

200-L32 BK-14

Harness identification code:


This example indicates wire
135 in harness "AG".

Ground
Connection

A
22

9X-1123

Plug

Part Number For


Connector Recepticle

325-AG135 PK-14

L-C12
3E-5179

AG-C4
111-7898

Socket

Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Circuit Identification
Number

Wire Color

Wire Gauge

Electronic
Control
Module
(ECM)
Coolant
Temperature
Sensor

Inlet Manifold
Temperature
Sensor

Resistor, Sender and Solenoid Specifications


Part No.

Boost
Pressure
Sensor

Off Machine Switch Specification


Part No.
131-9203
236-6923
119-9631

Function
Ride Control Pressure Switch
A/C Refridgerent Switch
Thermostat Switch

Actuate

Deactuate

Contact Position

3500 kPa MAX


(507.6 psi MAX)

3000 150 kPa


(435.1 21.8 psi)

Normally Open

275 kPa MAX


(40 psi)

170 55 kPa
(24.6 8 psi)

Normally Open

-0.6 1.4C
(31 2.5F)

4.2 1.4C
(39.5 2.5F)

Normally Closed

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

Component Description

4W-9972

Sender:

3E-8620

Solenoid:

251-3231

Sender:

249-7160

Solenoid:

244-3106

Sender:

238-9397

Resistor:

216-1266

Sender:

214-4302

Solenoid:

Conv. Temperature
RTD Loader Valve

21.8 1.0

Fuel Level (EAME)

Empty - 240 to 250


Full - 28 to 33

Left Side Shift, Right Side Shift


Coolant Temperature
Excitation
Fuel Level (NACD)

Contact postion at the contacts of the harness connector.


A/C Compressor Clutch

At room temperature unless otherwise noted.

Engine Oil
Pressure
Sensor

FRONT/RIGHT
VIEW

Primary
Speed/Timing
Sensor

LEFT/REAR
VIEW

Resistance (Ohms)
54C (130F) - 560 to 716
110C (230F) - 72 to 82

10.3 0.6
54C (130F) - 560 to 716
110C (230F) - 72 to 82
120 6
Empty - 240 to 250
Full - 28 to 33
3.2

36 Page

Wire Description
Wire
Number

RENR6449-03 VOL 1

Component Identifiers (CID)


Module Identifier (MID)
Engine ECM
(MID No. 036)

CONN 1

HL-C2
1552272
200-HL4
503-HL5
564-HL6
119-HL7

L
GND

1
2
3
4

BK
GN
RD
YL

MOTOR

B+

HL-C1
1552273
BK-14
BR-16
GY-16
PK-14

200-HL3 BK-16
200-HL1 BK-12
200-HL4 BK-14

REAR WIPER
174-2025

200-HL21 BK-14
500-HL10 BR-16
501-HL11 GN-16
502-HL12 OR-16
118-HL9 GY-14

200-HL16 BK-18
200-HL21 BK-14

105-HL17 RD-18
105-HL8 RD-18
119-HL7 PK-14
503-HL5 BR-16
564-HL6 GY-16
118-HL9 GY-14

UPPER CAB GND

HL-C5
1552264
509-HL14 WH-18
508-HL15 PU-18
200-HL16 BK-18

500-HL10 BR-16

105-HL17
123-HL18
512-HL19
511-HL20

501-HL11 GN-16

105-HL2 RD-16
200-HL3 BK-16

DOME LAMP
084-4277

BK
BR
GN
OR
GY

LH SPKR
262-9567

+
-

123-HL18 WH-18

NOTE A

MOTOR

T
P

B+

FRONT WIPER
186-2589

105-HL2 RD-16

200-HL1 BK-12

GND

502-HL12 OR-16

RD-18
WH-18
GN-18
BR-18

ANTENNA
8E-1118

CABLE AS
8R-6111

ANTENNA
LH SPKR LH SPKR +
GROUND
NC
+B MEM
+ BAT (12V)
RH SPKR RH SPKR +

WH/BK,GN/BK
WH,GN
BK

1
2
3
4
5
6
7
8

YL
RD
GY/BK,VI/BK
GY,VI

RADIO
169-6324

RH SPKR
262-9567

+
-

105-HL8
119-HL7
503-HL5
564-HL6

HL-C3
1552272
RD-18
PK-14
BR-16
GY-16

105-PL30 RD-18
119-PL401 PK-14
503-PL398 BR-16
564-PL310 GY-16

CONN 8

HL-C4 PL-C49
3E3382 1552273
1
118-PL418 GY-16
118-HL9 GY-14
123-HL18
500-HL10
501-HL11
502-HL12

WH-18
BR-16
GN-16
OR-16

2
3
4
5
6

CONN 7

STAB ALARM ARC SUPPR2


106-8704

1
2

1
2

JA-C3
1552269
A313-JA6 OR-18
754-JA4 BU-18

JA-C2 PL-C66
3E3370 1552267
A
752-JA3 YL-18
B
200-JA13 BK-18
C
754-JA4 BU-18

200-JA13 BK-18

752-JA3 YL-18
754-JA4 BU-18
A313-JA5 OR-18
A313-JA6 OR-18

307-PL118 OR-16
307-PL146 OR-16

307-PL163 OR-16

308-PL83 YL-18

308-PL75 YL-18
308-PL109 YL-18
308-PL17 YL-18

308-PL83 YL-18
308-PL134 YL-18
308-PL59 YL-18

308-PL117 YL-18
308-PL388 YL-18
308-PL106 YL-18
308-PL124 YL-18
308-PL133 YL-18
308-PL37 YL-18

310-PL93 PU-16
320-PL293 OR-18

752-PL64 YL-18
200-PL47 BK-18
754-PL154 BU-18

G981-JA2 PU-16

A313-JA1 OR-16
G981-JA2 PU-16

+
-

HORN ALARM
136-5185

568-PL80 GN-18

RH STAB LEG UP

STABILIZER ALARM ATCH

604-PL367 OR-18
604-PL334 OR-18
604-PL72 OR-18
604-PL71 OR-18

MOM

MOM

PARK. BK FUNCTION TABLE


PARK BRAKE
SWITCH
ENGAGED
NC,PINS A,C
CONNECTED
DISENGAGED NO,PINS A,B
CONNECTED

POWER SS SW
261-5070
NOTE B
NOTE H
614-RH98 PU-18
M936-RH94 BR-18
M937-RH96 GN-18
8

4 6

STD RR WORK LAMP SW


214-4699
(4 LIGHT)
NOTE L

SOLENOID STATUS

SIDE SHIFT

SIDE SHIFT LOCK SIDE SHIFT LEFT SIDE SHIFT RIGHT

FUNCTION
STATIONARY

OFF

OFF

OFF

OFF

SHIFT LEFT

ENERGIZE

ENERGIZE

OFF

ENERGIZE

ENERGIZE

OFF

ENERGIZE

ENERGIZE

PWR BEYOND

OFF

OFF

OFF

ENERGIZE

133-RH10 OR-18

4 6

10

614-RH65 PU-18

GND

RH-C10
1141749
FUEL LEVEL GAGE
170-6305

4 6

10

202-RH11 BK-18
452-RH84 PU-18
133-RH69 OR-18

IGN

614-RH65 PU-18
614-RH66 PU-18

SEND

202-RH64 BK-18
447-RH16 PK-18

D
TACHOMETER
239-1080
TO AC SHUTOFF HARN
CONN AR-T1, AR-T2
(SH 2 LOC C-9)

4 6

10

133-RH8 OR-18
IGN

614-RH66 PU-18
614-RH60 PU-18

AC

SEND

202-RH12 BK-18
450-RH57 YL-18

4 6

10

133-RH9 OR-18

COOLANT TEMP GAGE


226-7164

614-RH67 PU-18
614-RH60 PU-18

IGN
SEND

RH-C1
2285856
YL-16
BR-16
BK-18
PU-18
PK-16

BEACON SW
214-4693
RH-C4
2285856
GN-16
BK-18
PU-18
GN-16
GY-16

REAR WORK LAMP SW


214-4700
(8 LIGHT) - NOTE L
RH-C3
2285856
117-RH23 YL-16
116-RH22 BR-16
202-RH89 BK-18
404-RH76 YL-18
G423-RH77 PK-18

GND

RH-C19
1141749

FRONT WORK LAMP SW


214-4698
(8 LIGHT) - NOTE L

144-RH38
202-RH31
614-RH88
608-RH26
630-RH27

GND

RH-C9
1141749

RH-C23
2285856

157-RH35
158-RH34
202-RH32
614-RH30
603-RH39

GND

RH-C5
1141749

SIDE SHIFT LOCK SW


214-4713
NOTE B

202-RH93 BK-18
R912-RH83 OR-18
202-RH74 BK-18
614-RH33 PU-18
607-RH36 PK-16
620-RH37 WH-16

IGN
SEND

RH-C11
2285856

614-RH75 PU-18
H771-RH91 BR-18
H771-RH18 BR-18
M719-RH85 GN-18
M721-RH87 WH-18
614-RH92 PU-18
8

105-RH51
116-RH22
117-RH23
119-RH41

J764-RH99 BR-18
202-RH97 BK-18

LOCKOUT

SHIFT RIGHT

TORQ CONV TEMP GAGE


170-6542

202-RH13 BK-18
441-RH17 OR-18

1B

2B

NOTE: CONNECTOR
NOT USED
B+
GND

1A

RH-C8
2055471

2A

133-RH78 OR-18
133-RH298 OR-18
614-RH49 PU-18
627-RH4 YL-18
L3

L6

4 6

10

+
-

L1

L5
L2
L6
L1
L4

L4

L5
EXT ALARM
EXT ALARM
L3

FUNCTION
COOLANT TEMP
OIL PRESSURE
LOW BRAKE FLUID
AIR FILTER PLUGGED
CHARGING INDICATOR
WATER IN FUEL
PARK BRAKE

L1

L2

1
2
3
4
5
6
7
8
9
10
11
12

568-RH80 GN-18
432-RH7 PK-18

4 6

10

L3

FILM 231-9357
L4

L6

L5

LAMP GP
270-2728

4 6

10

MOM

LAMP
L1
L2
L3
L4
L5
L6
ALRM

RD
BK
BU
OR
WH
GN
PK
YL
PU
DKBU

MOM

L2

RH-C21
1552252
133-RH1 OR-18
202-RH2 BK-16
405-RH55 GY-18
439-RH58 YL-18
F420-RH86 GN-18
420-RH79 OR-18
309-RH72 GY-18

OFF
ON

ST
OFF
ON
ST

C
S
B

YL-16
PU-16
OR-16
BR-16

1
2
3
4

RH-C20
1552272
308-RH61 YL-18

4 6

ACCUGRADE FEATURE ALARM


232-1792

+
-

N756-RH54 PK-18
975-RH59 WH-18
7

REAR FOG LAMP SW


214-4721
NOTE B
NOTE H
RH-C16
2285856
610-RH5 OR-16
202-RH6 BK-18
614-RH48 PU-18
503-RH43 BR-16
119-RH41 PK-16
119-RH40 PK-16
507-RH42 WH-18
564-RH21 GY-18
REAR WIPER SW
214-4709
NOTE H
RH-C7
2285856

RD-16
BR-16
YL-16
PK-16

605-PL365 YL-18

PARK BRAKE SW
154-5416

TO HVAC HARNESS
CONN AC-C7
(SH 2 LOC E-8)

CONN 14

133-RH69 OR-18
133-RH8 OR-18
133-RH10 OR-18
133-RH78 OR-18
133-RH298 OR-18
133-RH1 OR-18
133-RH9 OR-18

105-RH51 RD-16
133-RH9 OR-18
133-RH8 OR-18
133-RH10 OR-18
133-RH69 OR-18
133-RH1 OR-18
202-RH12 BK-18
202-RH11 BK-18
202-RH2 BK-16
202-RH64 BK-18
202-RH13 BK-18
307-RH56 OR-16
308-RH61 YL-18
309-RH72 GY-18

133-RH52 OR-18

143-RH28 BR-18
144-RH38 GN-16
157-RH35 YL-16
158-RH34 BR-16
200-RH19 BK-18
200-RH24 BK-18

606-PL88 GY-18
606-PL366 GY-18

102-PL176 RD-14
202-PL161 BK-18
200-PL44 BK-18
143-PL126 BR-18
105-PL279 RD-18
308-PL109 YL-18
320-PL128 OR-18
450-PL54 YL-18

610-PL393 OR-14

720-PL130 PU-18
754-PL28 BU-18
752-PL29 YL-18
766-PL111 GN-18

202-RH97 BK-18
202-RH64 BK-18
202-RH12 BK-18
202-RH2 BK-16
202-RH11 BK-18
202-RH32 BK-18
202-RH13 BK-18
202-RH31 BK-18
202-RH62 BK-18
202-RH93 BK-18
202-RH47 BK-18
202-RH3 BK-18
202-RH6 BK-18
202-RH25 BK-18
202-RH71 BK-18
202-RH74 BK-18
202-RH89 BK-18
307-RH56 OR-16
308-RH61 YL-18
309-RH72 GY-18
310-RH53 PU-16
404-RH76 YL-18
405-RH55 GY-18
420-RH79 OR-18
432-RH7 PK-18
439-RH58 YL-18
441-RH17 OR-18
447-RH16 PK-18
450-RH57 YL-18
452-RH84 PU-18
503-RH43 BR-16
507-RH42 WH-18
564-RH20 GY-16
564-RH21 GY-18

405-RH55 GY-18
420-RH79 OR-18
432-RH7 PK-18
439-RH58 YL-18
441-RH17 OR-18
447-RH16 PK-18
450-RH57 YL-18
452-RH84 PU-18
568-RH80 GN-18
614-RH67 PU-18
975-RH59 WH-18
F420-RH86 GN-18
N756-RH54 PK-18
116-RH22 BR-16
117-RH23 YL-16
119-RH41 PK-16
133-RH78 OR-18
133-RH298 OR-18
144-RH38 GN-16
157-RH35 YL-16
158-RH34 BR-16
200-RH24 BK-18
202-RH97 BK-18
202-RH3 BK-18
202-RH6 BK-18
202-RH25 BK-18
202-RH31 BK-18
202-RH32 BK-18
202-RH47 BK-18
202-RH62 BK-18
202-RH71 BK-18
202-RH74 BK-18
202-RH93 BK-18
202-RH89 BK-18
310-RH53 PU-16
404-RH76 YL-18
503-RH43 BR-16
507-RH42 WH-18
564-RH20 GY-16
564-RH21 GY-18
603-RH39 PK-16
607-RH36 PK-16
608-RH26 GN-16
610-RH5 OR-16
614-RH98 PU-18
614-RH30 PU-18
614-RH33 PU-18
614-RH48 PU-18
614-RH49 PU-18
614-RH68 PU-18
614-RH75 PU-18
614-RH81 PU-18
614-RH88 PU-18
614-RH92 PU-18
620-RH37 WH-16
627-RH4 YL-18
630-RH27 GY-16
A305-RH299 YL-18
G423-RH77 PK-18
H771-RH18 BR-18
H771-RH91 BR-18
J764-RH99 BR-18
M719-RH85 GN-18
M721-RH87 WH-18
M936-RH94 BR-18
M937-RH96 GN-18
R912-RH83 OR-18

143-RH28 BR-18
200-RH19 BK-18
E917-RH45 WH-18
E918-RH46 GN-18
J764-RH14 BR-18
R912-RH50 OR-18

115-PL190 RD-18
200-PL321 BK-18

F711-PL99 GN-18
F712-PL100 GY-18

A
B
C

614-PL155 PU-18
614-PL308 PU-18
614-PL143 PU-18

PL-C22
1552273
TO ROOF HARN
NACD - CONN RN-C4
(SH 2 LOC H-9)
202-RH15 BK-18

EAME - CONN TR-C1


(SH 2 LOC F-10)

603-PL263
620-PL280
608-PL413
607-PL371

1
2
3
4
5
6

PK-16
WH-16
GN-16
PK-16

630-PL275 GY-16

617-PL339 BR-18
618-PL336 YL-18

PL-C21
1552264

TO ROOF HARN
(NACD ONLY)
CONN RN-C3
(SH 2 LOC H-9)

CONN 12

618-PL411 YL-18

604-PL334 OR-18

1
2
3
4
5
6
7
8

4 6

10

NOTE: CONNECTOR
NOT USED

HORN SW
214-4701
NOTE H
RH-C2
2285856

605-PL52 YL-18
606-PL88 GY-18
617-PL339 BR-18
618-PL336 YL-18

619-PL341 GN-14
627-PL374 YL-18
668-PL14 BU-18

564-RH44 GY-16

614-RH63 PU-18

H771-RH90 BR-18
J764-RH95 BR-18

752-PL64 YL-18

RH-C12 PL-C13
1673693 1673692
1
105-RH51 RD-16
105-PL62 RD-18
2
202-RH15 BK-18
202-PL144 BK-18
3
308-RH61 YL-18
308-PL59 YL-18
4
200-RH73 BK-18
200-PL97 BK-18
5
614-RH63 PU-18
614-PL155 PU-18
6
627-RH4 YL-18
627-PL374 YL-18
7
143-PL140 BR-18
143-RH28 BR-18
8
406-PL27 PU-18
F420-RH86 GN-18
9
158-PL255 BR-16
158-RH34 BR-16
10
157-PL256 YL-16
157-RH35 YL-16
11
144-PL395 GN-18
144-RH38 GN-16
12
116-RH22 BR-16
116-PL257 BR-16
13
117-PL258 YL-16
117-RH23 YL-16
14
447-RH16 PK-18
447-PL156 PK-18
15
J764-RH95 BR-18
16
450-RH57 YL-18
450-PL33 YL-18
17
432-PL168 PK-18
432-RH7 PK-18
18
603-RH39 PK-16
603-PL263 PK-16
19
630-RH27 GY-16
630-PL275 GY-16
20
119-RH41 PK-16
119-PL260 PK-16
21
507-RH42 WH-18
507-PL114 WH-18
22
503-PL398 BR-16
503-RH43 BR-16
23
564-RH44 GY-16
564-PL310 GY-16
24
307-RH56 OR-16
307-PL146 OR-16
25
607-RH36 PK-16
607-PL268 PK-16
26
608-RH26 GN-16
608-PL267 GN-16
27
133-RH52 OR-18
133-PL1 OR-18
28
620-PL280 WH-16
620-RH37 WH-16
29
441-RH17 OR-18
441-PL38 OR-18
30
568-RH80 GN-18
568-PL80 GN-18
31
H771-PL149 BR-18
H771-RH90 BR-18

754-PL154 BU-18

754-PL28 BU-18
754-PL77 BU-18
754-PL369 BU-18

892-PL141 BR-18
892-PL35 BR-16
892-PL121 BR-16

893-PL142 GN-18

893-PL36 GN-16
893-PL120 GN-16

911-PL5 YL-18

552-PL162 WH-18
614-PL218 PU-18
702-PL131 OR-18
708-PL175 YL-18
911-PL5 YL-18

NOTE D
NOTE D
NOTE D

202-PL105 BK-18

601-FC5 GY-16

552-FC48 WH-18
614-FC18 PU-18
702-FC9 OR-18

FC-C6
2285856
PL-C40
1552272
F739-PL152 GN-18
200-PL104 BK-18
N939-PL427 GN-18
976-PL98 OR-18

102-PL249 RD-14
105-PL18 RD-18
105-PL32 RD-18
105-PL60 RD-16
111-PL41 RD-16
115-PL190 RD-18
116-PL257 BR-16
117-PL258 YL-16
118-PL396 GY-16
119-PL259 PK-16
123-PL79 WH-18
123-PL150 WH-18
123-PL425 WH-18
124-PL306 GN-18
126-PL4 RD-14
127-PL48 OR-14
133-PL58 OR-16
133-PL84 OR-18
143-PL68 BR-18
143-PL138 BR-14
144-PL395 GN-18
157-PL256 YL-16
158-PL255 BR-16
200-PL321 BK-18
200-PL94 BK-18
200-PL110 BK-18
200-PL180 BK-18

668-PL14 BU-18
607-PL406 PK-16

PL-C33
1552269
668-PL12 BU-18
607-PL406 PK-16

608-PL414 GN-16

PL-C37
1552269
668-PL13 BU-18
608-PL414 GN-16

4 6

PL-C28
1552269

PY-C1
PY-C2
3E3364
2059362
1
143-PY2 BR-18
2
324-PY1 BU-18

143-PL157 BR-18
324-PL19 BU-18

N939-RK5 GN-18

10

A
B
C

PL-C10
1552252
308-PL388 YL-18
202-PL2 BK-18
922-PL22 BR-18
923-PL160 GY-18
752-PL29 YL-18
754-PL28 BU-18
306-PL101 GN-16
307-PL163 OR-16
766-PL111 GN-18
568-PL80 GN-18
419-PL81 YL-18
708-PL175 YL-18

4 6

10

CONNECTOR
NOT USED
2

202-FC50 BK-18
308-FC39 YL-18
J764-FC46 BR-18
610-FC13 OR-14
601-FC5 GY-16
8

C720-FC7 BU-18
E701-FC11 PK-18
F748-FC10 WH-18
J764-FC46 BR-18
J764-FC44 BR-18

4 6

10

ROADING SW
214-4711
NOTE B
7

FC-C3
2285856

202-FC30 BK-18
102-FC4 RD-14

102-PL249 RD-14
105-PL18 RD-18
105-PL32 RD-18
105-PL60 RD-16
111-PL41 RD-16
115-PL190 RD-18
116-PL257 BR-16
117-PL258 YL-16
118-PL396 GY-16
119-PL259 PK-16
123-PL79 WH-18
123-PL150 WH-18
123-PL425 WH-18
124-PL306 GN-18
126-PL4 RD-14
127-PL48 OR-14
133-PL58 OR-16
133-PL84 OR-18
143-PL138 BR-14
143-PL68 BR-18
144-PL395 GN-18
157-PL256 YL-16
158-PL255 BR-16
200-PL321 BK-18
200-PL94 BK-18
200-PL322 BK-14
200-PL110 BK-18
200-PL180 BK-18
202-PL3 BK-18
202-PL31 BK-18
202-PL92 BK-18
202-PL119 BK-18
202-PL113 BK-18
202-PL20 BK-18
202-PL65 BK-18
202-PL135 BK-16
202-PL287 BK-16
202-PL370 BK-16
306-PL101 GN-16
307-PL118 OR-16
308-PL133 YL-18
308-PL37 YL-18
308-PL117 YL-18
308-PL124 YL-18
308-PL17 YL-18
308-PL106 YL-18

BRAKE SW RH
105-8034
NOTE E

BATTERY POS
BATTERY NEG
FWD REV FWD +
REV +
START RELAY OUT (STB)
KEY SW START IN (STB)
NEUTRALIZER SW. IN (STG)
PARK BRAKE ALARM OUT (STB)
PARK BRAKE SW. ENGAGED (STG)
NEUTRALIZER LOCK SW. IN (STG)

405-PL122 GY-18
406-PL27 PU-18
420-PL169 OR-18
432-PL168 PK-18
439-PL70 YL-18
441-PL38 OR-18
447-PL156 PK-18
450-PL67 YL-18
452-PL139 PU-18
450-PL185 YL-18
506-PL116 PU-18
507-PL114 WH-18
521-PL307 YL-18
537-PL318 GN-18
552-PL162 WH-18
605-PL89 YL-18
606-PL50 GY-18
611-PL51 PU-14
614-PL248 PU-18
617-PL338 BR-18
617-PL340 BR-18
618-PL335 YL-18
618-PL337 YL-18
619-PL341 GN-14
668-PL14 BU-18

606-PL171 GY-18
605-PL172 YL-18
614-PL173 PU-18

PL-C24
1387675

202-PL174 BK-18
537-PL323 GN-18

605-PL89 YL-18
606-PL50 GY-18
611-PL51 PU-14
614-PL248 PU-18
617-PL338 BR-18
617-PL340 BR-18
618-PL335 YL-18
618-PL337 YL-18
619-PL341 GN-14
668-PL14 BU-18

720-PL130 PU-18
752-PL361 YL-18
754-PL369 BU-18
754-PL77 BU-18
766-PL82 GN-18
766-PL112 GN-18
892-PL35 BR-16
892-PL121 BR-16
893-PL120 GN-16
893-PL36 GN-16

419-PL25 YL-18
202-PL165 BK-18
1B

LH IND LAMP
214-4717

720-PL130 PU-18
752-PL361 YL-18
754-PL369 BU-18
754-PL77 BU-18
766-PL112 GN-18
766-PL82 GN-18
892-PL121 BR-16
892-PL35 BR-16
893-PL120 GN-16
893-PL36 GN-16
911-PL5 YL-18
922-PL22 BR-18
923-PL23 GY-18
923-PL57 GY-18

1A

911-PL5 YL-18
922-PL22 BR-18
923-PL23 GY-18
923-PL57 GY-18

2B

F711-PL76 GN-16
F711-PL95 GN-16
F712-PL96 GY-16
F712-PL78 GY-16
F739-PL152 GN-18

PL-C19
2055471

2A

605-PL91 YL-18
308-PL75 YL-18

200-PL8 BK-16

N939-PL107
N939-PL426
N939-PL427
N945-PL291

200-PL8 BK-16

GN-18
GN-18
GN-18
OR-18

STEER COLUMN HORN SW


NOTE V
320-PL273 OR-18

200-FG1 BK-18

F711-PL95 GN-16
F711-PL76 GN-16
F712-PL78 GY-16
F712-PL96 GY-16
F739-PL152 GN-18
N939-PL107
N939-PL426
N939-PL427
N945-PL291

102-PL249 RD-14
105-PL18 RD-18
105-PL32 RD-18
105-PL60 RD-16
111-PL41 RD-16
115-PL190 RD-18
116-PL257 BR-16
117-PL258 YL-16
118-PL396 GY-16
119-PL259 PK-16
123-PL79 WH-18
123-PL150 WH-18
123-PL425 WH-18
124-PL306 GN-18
126-PL4 RD-14
127-PL48 OR-14
133-PL58 OR-16
133-PL84 OR-18
143-PL68 BR-18
143-PL138 BR-14
144-PL395 GN-18
157-PL256 YL-16
158-PL255 BR-16
180-PL261 GN-14

202-PL164 BK-18
202-PL43 BK-18
1B

RH IND AS
214-4723

923-PL23 GY-18
923-PL57 GY-18
923-PL160 GY-18
975-PL127 WH-18

2A

202-PL102 BK-18
202-PL342 BK-16
202-PL26 BK-16

202-PL20 BK-18

202-PL65 BK-18
202-PL135 BK-16
202-PL287 BK-16
202-PL370 BK-16
202-PL92 BK-18
202-PL31 BK-18
202-PL119 BK-18

F711-PL136 GN-18
F711-PL103 GN-18
F711-PL99 GN-18

F711-PL95 GN-16
F712-PL78 GY-16
F712-PL137 GY-18
F712-PL123 GY-18

RH-C15
1552273
G423-RH77 PK-18
404-RH76 YL-18

PL-C59
3E3382
1
NOTE D
2
NOTE D

A305-RH299 YL-18
M719-RH85 GN-18
M721-RH87 WH-18

3
4
5
6

F712-PL100 GY-18

RH-C14
3E3364
M936-RH94 BR-18
M937-RH96 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

324-PL19 BU-18
405-PL122 GY-18
406-PL27 PU-18
420-PL169 OR-18
432-PL168 PK-18
439-PL70 YL-18
441-PL38 OR-18
447-PL156 PK-18
450-PL67 YL-18
452-PL139 PU-18
506-PL116
507-PL114
450-PL185
521-PL307
537-PL318
552-PL162

17

16

15

611-PL51 PU-14
614-PL248 PU-18
617-PL338 BR-18
617-PL340 BR-18
618-PL337 YL-18
618-PL335 YL-18
619-PL341 GN-14
668-PL14 BU-18
720-PL130 PU-18
752-PL361 YL-18
754-PL77 BU-18
754-PL369 BU-18
766-PL82 GN-18
766-PL112 GN-18
892-PL35 BR-16
892-PL121 BR-16
893-PL120 GN-16
893-PL36 GN-16
911-PL5 YL-18
922-PL22 BR-18
923-PL23 GY-18
923-PL57 GY-18
976-PL98 OR-18

WIRE GROUP COLOR DESCRIPTIONS

FLASH TO PASS +BAT


WASHER
HIGH BEAM ROADING
ROADING +BAT
LOW BEAM ROADING
WIPER PARK
WIPER LOW SPEED
WIPER +BAT
LH TURN
RH TURN
TURN +BAT
WIPER HIGH SPEED

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
J1939(CAN) DATA LINK.
MACHINE SECURITY CIRCUIT.
TRANSMISSION CONTROL CIRCUIT.
AWD CONTROL CIRCUIT.

F712-PL96 GY-16

POWER SIDESHIFT CIRCUIT.


HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
RS-232 PRODUCT LINK.
ACCUGRADE CONTROL CIRCUIT.

N756-PL132 PK-18
N939-PL427 GN-18
N939-PL107 GN-18
N939-PL426 GN-18
N945-PL291 OR-18

12

11

10

CONNECTOR 11
GREEN
CONNECTOR 12
BROWN

BK-16
RD-16
BU-16

SB

SB

USB

6S

P25

112-PA7 PU-10
146-PA2 GY-10
146-PA6 GY-10
103-PA1 RD-10
103-PA20 RD-10

K5

POWER DISTRIBUTION BLOCK


P23

K9

5S

PL-C5
9W1951

NOTE C

GY
133-PL58 OR-16
202-PL342 BK-16

K6

893-PL120
892-PL121
F712-PL96
F711-PL95

SERVICE PORT CONNECTIONS

A
B
C
D
E
F
G
H
J

GN-16
BR-16
GY-16
GN-16
NOTE C

A
B
D
E
F
G

=
=
=
=
=
=

POWER
GND
CDL POS
CDL NEG
CAN NEG
CAN POS

CONN 27

PL-C31
1552269

308-PL133 YL-18
200-PL180 BK-18

1
2

CONN 26
SPARE 1

PL-C25
1791312
A
111-PL41 RD-16

RIDE CTRL SOL 1


249-3124

RC PRESS SW
131-9203

103-PA20 RD-10
103-PA1 RD-10

P1

10A

BACK ALARM

B
C
D
E
F
G
H

923-PL57 GY-18
754-PL77 BU-18
321-PL61 BR-18

NOTE G

SPARE 2

BLUE
CONN 9

P2

15A

86 +

BACKUP ALARM RLY


146-9439
K1

85 87
87A

PL-C48
2426113

POS/HORN

YELLOW
CONN 10

86 +

A
B
C
D
E
F
G
H

15A

30

KEY

RH TAIL
PANEL
LH TAIL

BROWN
CONN 12

10A

P12

10A

P13

ROADING LAMP

P3

10A

P14

20A

P16

15A

P17

20A

P18

20A

A
B
C
D
E
F
G
H

K9
STD FRONT FLOOD
ATCH FRONT FLOOD

PV-C3
1552269

CONN 20

762-PV3 YL-18

AIR COND COMP

RTD LOADER VALVE


3E-8620

1
2

P24

20A
P25

146-PA2 GY-10

P22

15A

MONITORING

146-PA6 GY-10

P23

15A

10A

BEACON

P26

15A

FR WIPER
143-PV1 BR-18
200-PV2 BK-18

RED
CONN 2

PV-C1
3E3364
1
2

112-PA7 PU-10

P15

15A

REAR WIPER

RTD SINGLE TILT

P4

20A

ACCUGRADE

P5

10A

MACHINE ECM

P6

20A

ACC PWR PORT

124-PL306 GN-18
158-PL255 BR-16
144-PL395 GN-18
133-PL84 OR-18

POSITION LAMP RELAY


146-9439
K3

P11

10A

SPARE 3

PL-C30
2426115

30

85 87
87A

SEAT

RETURN TO DIG SW
PX-C1
206-1486
3E3370
A
143-PX1 BR-18
B
762-PX2 YL-18

P8

15A

86 +

B
C
D
E
F
G
H

126-PL4 RD-14
115-PL190 RD-18
116-PL257 BR-16
117-PL258 YL-16
127-PL48 OR-14
119-PL259 PK-16

P9

10A

GREEN
CONN 11

PL-C26
2426119
A
102-PL249 RD-14

CONN 21

P10

HORN RELAY
146-9439
K2

85 87
87A

C
D
E
F
G
H

YL-18
PU-18
BR-18
GN-14

P7

15A

30

ATCH REAR FLOOD

PL-C60
1552269
143-PL68 BR-18
200-PL94 BK-18

87A

SB

USB

GY

RIDE CTRL SOL 2


249-3125

PV-C2
1552267

87

RELAY

P19

RIDE CONT ARC SUPPR


106-8704

RD-18
RD-18

RELAY

85

TO ENGINE HARN
CONN EF-C26
(SH 2 LOC H-4)

P21

15A

RETURN TO DIG PLATFORM - SINGLE TILT


PL-C56
2426117

CONTROL GND

ORANGE
CONN 4

LIFT PMP

A
B
C
D
E
F
G
H

118-PL396 GY-16
123-PL79 WH-18

10A

P19

K5

NOTE A
K6

200-PL240 BK-14
200-PL56 BK-12

ABBREV

200-PL272 BK-14
200-PL322 BK-14

NOTE A
PL-C64
1552252
105-PL32 RD-18
202-PL113 BK-18
265-PL66 BK-18
218-PL24 GN-18
200-PL110 BK-18

308-PL117 YL-18

PL-C15
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

218-PL129 BK-18
(EAME)
IF MSS IS INSTALLED, REMOVE
JUMPER AND CONNECT TO MSS HARN
CONN MX-C1
(SH 2 LOC E-11)

PL-C36
1552269
766-PL112 GN-18
202-PL3 BK-18

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

200-PL319 BK-18
110-PL317 RD-16
537-PL318 GN-18

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

265-PL158 BK-18

(EAME)
IF LOAD CHECK DISABLE IS INSTALLED,
REMOVE JUMPER AND CONNECT TO
LOAD CHECK DISABLE HARNESS CONN
LN-C2 (SH 2 LOC F-6)

ATCH WIRE, CABLE


COMPONENT

&

CIRCUIT GROUPING
DESIGNATION

H#

SPLICE
TO HEADLIGHT AS HARN
CONN RL-C1
(SH 2 LOC I-6)

CONN 17

THIS SCHEMATIC IS FOR THE 414E INDUSTRIAL LOADER &


416E/422E/428E MECHANICAL BACKHOE LOADER (221-9555 CHG 01)
SHEET 1 OF 2
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND THE TRANSMISSION SHIFTER IN NEUTRAL.

NOTE

LOC

NOTE DESCRIPTION

VARIOUS

NOTE A: ASSEMBLE TERMINALS TO DESIGNATED STUD

VARIOUS

NOTE B: FOR USE ON EAME MACHINES ONLY

VARIOUS

NOTE C: WIRES ARE TWISTED. TWISTED 1 TWIST PER 25mm.


WIRES TO BE TWISTED ARE:
892-BR AND 893-GN
F711-GN AND F712-GY

VARIOUS

NOTE D: NOT USED ON MECHANICAL MACHINE

SH 1 E-8

NOTE E: CLOSED WHEN BRAKE IS DEPRESSED

SH 1 A-13

NOTE F: CONNECT WIRE AS. FROM PIN 2 TO 3


ON CONNECTOR RH-C6.

VARIOUS

NOTE G: RIDE CONTROL AND LOAD CHECK CAN


NOT BE INSTALLED TOGETHER.

VARIOUS

NOTE H: OPTIONAL- ALTERNATE BASED ON MACHINE


CONFIGURATION.

VARIOUS

NOTE J: ATTACHMENT HARNESS

VARIOUS

NOTE L: STD FRONT WORK AND STD REAR WORK SWITCHES ARE FOR
STANDARD FLOOD LAMP ARRANGEMENTS (4 LAMPS TOTAL).
FRONT WORK LAMP AND REAR WORK LAMP SWITCHES ARE
FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS
(8 LAMPS TOTAL).

SH 2 E-10

NOTE M: WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS


REPLACED WITH VENT SW.

SH 2 D-6

NOTE N: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE

SH 1 I-7

NOTE R: FOR ITALY MACHINES, ADD JUMPER AS. 8Y-7833 TO CONN FC-C11

SH 1 H-7

NOTE X: FOR ITALY MACHINES, REPLACE AWD SWITCH WITH AWD ITALY SWITCH

SH 2 D-2

NOTE Z: CONNECTION TO BE SUPPLIED WITH ENGINE

NOTE V: FOR NACD MACHINES ONLY

20A

P20

RIDE CONT RELAY


146-9439
K7

30

AWD BRAKE RELAY


146-9439
K8

PL-C20
1116795

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

PL-C4
3E3376 NOTE G

1
2
3
4
5
6
7
8

30

85 87
87A

DESCRIPTION

CIRCUIT CONNECTED

CONN 18

PL-C1
1552264
611-PL51 PU-14
200-PL240 BK-14
619-PL341 GN-14
617-PL338 BR-18
618-PL335 YL-18
606-PL50 GY-18
605-PL89 YL-18

86 +

85 87
87A

BLADE, SPADE, RING,


OR SCREW TERMINAL

NEUTRALIZER SW LOADER HANDLE


9R-9868

1
2
3
4

E
HYD

K4

CIRCUIT NOT CONNECTED


PL-C46
1552272
123-PL425 WH-18
202-PL119 BK-18
N939-PL426 GN-18
265-PL66 BK-18

GRAY
CONN 1

86 +

SYMBOL

1
2

PL-C29
1733141
A
200-PL16 BK-18
B
720-PL130 PU-18
C
N939-PL107 GN-18
D
143-PL138 BR-14
E
976-PL98 OR-18
F
202-PL102 BK-18
G
911-PL5 YL-18
H
N945-PL291 OR-18

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

LOWER CAB GND

111-PL41 RD-16
115-PL190 RD-18
116-PL257 BR-16
117-PL258 YL-16
118-PL396 GY-16
119-PL259 PK-16
123-PL79 WH-18
124-PL306 GN-18
126-PL4 RD-14
127-PL48 OR-14
133-PL58 OR-16
133-PL84 OR-18
143-PL138 BR-14
144-PL395 GN-18
157-PL256 YL-16
158-PL255 BR-16
180-PL261 GN-14
200-PL16 BK-18
200-PL15 BK-18
200-PL319 BK-18
200-PL46 BK-18
200-PL108 BK-18
200-PL180 BK-18
200-PL9 BK-18
202-PL102 BK-18
202-PL342 BK-16
308-PL124 YL-18
308-PL106 YL-18
308-PL17 YL-18
308-PL133 YL-18
320-PL166 OR-18
321-PL61 BR-18
322-PL167 GY-16
537-PL318 GN-18
614-PL248 PU-18
617-PL340 BR-18
618-PL337 YL-18
668-PL14 BU-18
720-PL130 PU-18
754-PL77 BU-18
892-PL121 BR-16
893-PL120 GN-16
911-PL5 YL-18
923-PL57 GY-18
976-PL98 OR-18
F711-PL95 GN-16
F712-PL96 GY-16
N939-PL107 GN-18
N945-PL291 OR-18

M719-PL183 GN-18

13

1
2

87A

87

30

86

K4

P21

K8

CONN 19

M721-PL184 WH-18

14

PU-18
WH-18
YL-18
YL-18
GN-18
WH-18

605-PL89 YL-18
606-PL50 GY-18

SIDE CONSOLE

18

P20

1
2

85

87A

RELAY

P24

RD-18
RD-18

87

PL-C73
2304011

30

86

1
2

85

40A

STD REAR FLOOD

309-PL10 GY-18
310-PL93 PU-16
320-PL166 OR-18
321-PL61 BR-18
322-PL167 GY-16

H771-PL149 BR-18

NOTE D

1
2

618-PL337
614-PL248
617-PL340
180-PL261

102-PL249 RD-14
105-PL60 RD-16
110-PL317 RD-16

H771-PL145 BR-18

NOTE F
JUMPER WIRE
165-0312

420-PL169 OR-18
310-PL93 PU-16
309-PL10 GY-18
307-PL118 OR-16

202-PL370 BK-16
202-PL26 BK-16

H771-PL148 BR-18
1
2

450-PL67 YL-18
432-PL168 PK-18
324-PL19 BU-18
922-PL22 BR-18
923-PL23 GY-18

308-PL106 YL-18
308-PL17 YL-18

PL-C17
2055471

F739-PL152 GN-18

A305-PL151 YL-18
M719-PL183 GN-18
M721-PL184 WH-18

439-PL70 YL-18

202-PL287 BK-16
202-PL135 BK-16

STALK SW
246-2671

PL-C9
1552252
102-PL170 RD-14
506-PL116 PU-18
611-PL85 PU-14
610-PL115 OR-14
619-PL341 GN-14
500-PL394 BR-16
501-PL397 GN-16
118-PL45 GY-16
605-PL90 YL-18
606-PL86 GY-18
537-PL283 GN-18
502-PL34 OR-16

405-PL122 GY-18
218-PL24 GN-18
406-PL27 PU-18

306-PL101 GN-16
307-PL118 OR-16
308-PL117 YL-18
308-PL37 YL-18
308-PL133 YL-18
308-PL124 YL-18

606-PL87 GY-18

F711-PL76 GN-16

P6

PL-C71
2304011

30

86

218-PL24 GN-18
265-PL66 BK-18

CONN 11
RH-C13 PL-C2
1552252 3E5179
1
310-PL93 PU-16
310-RH53 PU-16
2
R912-RH70 OR-18
NOTE D
3
309-RH72 GY-18
309-PL10 GY-18
4
405-RH55 GY-18
405-PL122 GY-18
5
452-RH84 PU-18
452-PL139 PU-18
6
610-RH5 OR-16
610-PL402 OR-16
7
439-RH58 YL-18
439-PL70 YL-18
8
E918-RH46 GN-18
NOTE D
9
E917-RH45 WH-18
NOTE D
10
420-RH79 OR-18
420-PL169 OR-18
11
N756-RH54 PK-18
N756-PL132 PK-18
12
975-RH59 WH-18
975-PL127 WH-18

PL-C70
2304011

PL-C50
1791311
A
200-PL15 BK-18
B
668-PL14 BU-18

200-PL110 BK-18
200-PL94 BK-18
200-PL15 BK-18
200-PL16 BK-18
200-PL321 BK-18
200-PL319 BK-18
200-PL46 BK-18
200-PL9 BK-18
200-PL56 BK-12
200-PL104 BK-18
200-PL108 BK-18
200-PL180 BK-18
200-PL322 BK- 14
202-PL3 BK-18
202-PL113 BK-18

611-PL49 PU-18

A305-PL151 YL-18

P5

200-PL272 BK-14

N939-PL107 GN-18
N939-PL426 GN-18
N939-PL427 GN-18

2B

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

N945-PL291 OR-18

1A

P8

40A FUSE
278-6377

60A

200-PL240 BK-14

F711-PL76 GN-16
F711-PL95 GN-16
F712-PL78 GY-16
F712-PL96 GY-16
F739-PL152 GN-18

GN-18
GN-18
GN-18
OR-18

P10

XX

60A FUSE
267-2701

TURN

123-PL150 WH-18
202-PL65 BK-18
322-PL167 GY-16
441-PL38 OR-18
452-PL139 PU-18
447-PL156 PK-18
521-PL307 YL-18
552-PL162 WH-18
754-PL369 BU-18
752-PL361 YL-18
506-PL116 PU-18
507-PL114 WH-18
306-PL101 GN-16

FC-C2
2285856

DIFF LOCK SW
204-0775

HAZARD SW
214-4702

CONNECTOR 1
GREY

MOM

FNR SHIFT HANDLE


261-2207

405-PL122 GY-18
406-PL27 PU-18
420-PL169 OR-18
432-PL168 PK-18
439-PL70 YL-18
441-PL38 OR-18
447-PL156 PK-18
450-PL67 YL-18
452-PL139 PU-18
450-PL185 YL-18
506-PL116 PU-18
507-PL114 WH-18
521-PL307 YL-18
537-PL318 GN-18
552-PL162 WH-18

1
2

A
B
C

976-RK4 OR-18

309-PL10 GY-18
310-PL93 PU-16
320-PL166 OR-18
321-PL61 BR-18
324-PL19 BU-18
1
2
3
4
5
6
7
8
9
10
11
12

P17

+BAT

XX

60A

PL-C3
1673692

BRAKE SW LH
105-8034
NOTE E

A
B
C

P4

322-PL167 GY-16
320-PL166 OR-18
157-PL256 YL-16
105-PL60 RD-16
110-PL317 RD-16

PL-C7
1082253
604-PL72 OR-18
720-PL130 PU-18
111-PL74 RD-18

P7

PU

RIDE CONTROL ATCH

PL-C8
1082253
604-PL71 OR-18
702-PL131 OR-18
111-PL73 RD-18

P9

7S

PRM MODULE HVAC


276-7287

+BAT

60A FUSE
267-2701

CONNECTOR 4
ORANGE
1
2

PRM MODULE 2
276-7291

60A

RK-C3
1552267

FC-C5
2285856

REAR WORK SUPPR


106-8704

1
2

RK-C2
1552269
N939-RK6 GN-18
200-RK3 BK-18

200-RK1 BK-18

FRONT WORK SUPPR


106-8704

1
2

RK-C4
1552269
N939-RK7 GN-18
200-RK8 BK-18

CONN 22

ROADING SUPPR
106-8704
NOTE B

1
2

RK-C1
3E3376
1
123-RK2 WH-18
2
200-RK1 BK-18
3
N939-RK5 GN-18
4
976-RK4 OR-18

BK-18
OR-18
WH-18
BK-18

NOTE D

J764-FC2 BR-18
N945-FC16 OR-18

1
2

RK-C5
1552269
N939-RK9 GN-18
200-RK10 BK-18

123-RK2 WH-18

911-FC63 YL-18
911-FC61 YL-18

N945-FC16 OR-18

P16

CONN 22

614-FC49 PU-18

911-FC12 YL-18

F748-FC10 WH-18
J764-FC2 BR-18

P3

E701-FC11 PK-18
F748-FC10 WH-18
F739-FC45 GN-18

708-FC8 YL-18

708-FC8 YL-18
911-FC12 YL-18
C720-FC7 BU-18
E701-FC11 PK-18

614-FC42 PU-18
614-FC41 PU-18
614-FC49 PU-18
614-FC43 PU-18
702-FC62 OR-18
702-FC60 OR-18
702-FC9 OR-18

610-FC13 OR-14

PL-C23
1552269
668-PL11 BU-18
601-PL42 GY-16

601-PL42 GY-16

922-PL22 BR-18

J764-RH14 BR-18
143-RH28 BR-18
200-RH19 BK-18

202-RH25 BK-18
202-RH71 BK-18

752-PL361 YL-18
752-PL29 YL-18

766-PL111 GN-18
766-PL82 GN-18
766-PL112 GN-18

RH-C6
2285856

618-PL335 YL-18
618-PL337 YL-18

720-PL130 PU-18

R912-RH50 OR-18
E917-RH45 WH-18
E918-RH46 GN-18
1

614-PL173 PU-18
614-PL248 PU-18

617-PL338 BR-18
617-PL340 BR-18

CONN 13

R912-RH70 OR-18

E991-RH29 GY-18

614-PL147 PU-18
614-PL218 PU-18

617-PL125 BR-18

CONN 10

RH-C22
2285856
200-RH24 BK-18
202-RH62 BK-18
614-RH81 PU-18
A305-RH299 YL-18

608-PL414 GN-16

608-PL267 GN-16
610-PL402 OR-16

200-RH73 BK-18

614-RH98 PU-18
614-RH49 PU-18
614-RH48 PU-18
614-RH81 PU-18
614-RH88 PU-18
614-RH67 PU-18
614-RH75 PU-18
614-RH92 PU-18
614-RH68 PU-18
614-RH33 PU-18
614-RH30 PU-18
620-RH37 WH-16
627-RH4 YL-18
630-RH27 GY-16
975-RH59 WH-18

J764-RH14 BR-18
J764-RH99 BR-18
M719-RH85 GN-18
M721-RH87 WH-18
M936-RH94 BR-18
M937-RH96 GN-18
N756-RH54 PK-18
R912-RH50 OR-18
R912-RH83 OR-18

POWER PORT
178-7539

TERM RES
134-2540

568-RH80 GN-18
603-RH39 PK-16
607-RH36 PK-16
608-RH26 GN-16
610-RH5 OR-16

A305-RH299 YL-18
E917-RH45 WH-18
E918-RH46 GN-18
F420-RH86 GN-18
G423-RH77 PK-18
H771-RH18 BR-18
H771-RH91 BR-18

608-PL413 GN-16

AWD SW
214-4692
NOTE X

202-FC29
702-FC62
552-FC48
202-FC51

PRM MODULE 1
276-7290

K1

P22

(EAME)
IF LOAD CHECK DISABLE IS INSTALLED
WITHOUT RIDE CONTROL, INSTALL
JUMPER TO PLATFORM CONN PL-C40
(SH 1 LOC E-9)

RD

+BAT

P26

10

4 6

SERIAL GND
SERIAL RXD
SERIAL TXD

USB

FC-C10
2285856

FRONT DASH PANEL

611-PL49 PU-18
611-PL85 PU-14
611-PL51 PU-14

607-PL371 PK-16

607-PL406 PK-16

552-FC47 WH-18
8

308-FC19 YL-18
320-FC1 OR-18
450-FC22 YL-18
552-FC48 WH-18
601-FC5 GY-16
610-FC13 OR-14
614-FC18 PU-18

CONN 15

309-PL10 GY-18
310-PL93 PU-16
320-PL166 OR-18
321-PL61 BR-18
324-PL19 BU-18

607-PL268 PK-16

124-PL306 GN-18
614-PL308 PU-18
521-PL307 YL-18

A
B
C

143-FC17 BR-18
N945-FC16 OR-18
911-FC63 YL-18
614-FC42 PU-18

308-FC39 YL-18
308-FC38 YL-18

102-FC4 RD-14
202-FC20 BK-18
200-FC40 BK-18
143-FC17 BR-18
105-FC23 RD-16
308-FC19 YL-18
320-FC1 OR-18
450-FC22 YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

601-PL42 GY-16

708-PL175 YL-18

610-PL115 OR-14
610-PL393 OR-14

PL-C35
1552267

A
B
C

CONN 23

320-FC1 OR-18
614-FC43 PU-18

202-FC20 BK-18

FC-C1
1673693

PL-C12
1673692

702-PL131 OR-18

200-PL322 BK-14
202-PL20 BK-18
202-PL65 BK-18
202-PL119 BK-18
202-PL135 BK-16
202-PL287 BK-16
202-PL370 BK-16
202-PL3 BK-18
202-PL31 BK-18
202-PL113 BK-18
202-PL92 BK-18
306-PL101 GN-16
307-PL118 OR-16
308-PL133 YL-18
308-PL117 YL-18
308-PL37 YL-18
308-PL124 YL-18
308-PL106 YL-18
308-PL17 YL-18

606-PL87 GY-18
606-PL50 GY-18
606-PL86 GY-18
606-PL171 GY-18

PL-C67
1552267

202-RH3 BK-18
119-RH40 PK-16
564-RH20 GY-16
202-RH47 BK-18
614-RH68 PU-18
310-RH53 PU-16
START AID SW
214-4722

10

MOM

419-PL55 YL-18
202-PL69 BK-18

1
2

CONN 9

307-RH56 OR-16
105-RH51 RD-16

KEY SW
110-7887

605-PL52 YL-18

10

NOTE: CONNECTOR
NOT USED
7

PL-C27
3E3364

605-PL89 YL-18
605-PL91 YL-18
605-PL172 YL-18
605-PL90 YL-18

10

AWD ITALY SW
283-7616
NOTE X

202-FC30 BK-18

450-PL67 YL-18
450-PL185 YL-18
450-PL54 YL-18

552-PL162 WH-18
564-PL310 GY-16

STD FRONT WORK LAMP SW


214-4697
(4 LIGHT)
NOTE L

604-PL71 OR-18
604-PL72 OR-18
605-PL90 YL-18
605-PL91 YL-18
605-PL172 YL-18
606-PL86 GY-18
606-PL87 GY-18
606-PL171 GY-18
607-PL406 PK-16
608-PL414 GN-16
610-PL393 OR-14
610-PL115 OR-14
611-PL49 PU-18
611-PL85 PU-14
614-PL218 PU-18
614-PL147 PU-18
614-PL173 PU-18
619-PL341 GN-14
668-PL14 BU-18

N945-PL291 OR-18

WH-18
YL-18
GN-18
GN-18
GN-18

4 6

A
B
C

2
3
4
1

K3

P18

SERIAL SERVICE CONNECTOR

PL-C18
3E3376
1
976-PL21 OR-18

102-FC4 RD-14
105-FC23 RD-16
143-FC17 BR-18
200-FC40 BK-18

420-PL169 OR-18
432-PL168 PK-18
439-PL70 YL-18
441-PL38 OR-18
447-PL156 PK-18

507-PL114
521-PL307
537-PL283
537-PL318
537-PL323

PL-C32
9X4813
N957-PL179 GN-16
N960-PL153 OR-16
N979-PL39 PK-16

308-PL17 YL-18
200-PL9 BK-18

8S

P13

CONN 24

TO BATTERY CABLE
(SH 2 LOC E-4)

P2

K7

202-FC26 BK-18
200-FC40 BK-18

BK-16
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

TO PRODUCT LINK HARN


CONN WV-C2
(SH 2 LOC D-6)

202-FC28 BK-18
308-FC38 YL-18
J764-FC44 BR-18

405-PL122 GY-18
406-PL27 PU-18
419-PL25 YL-18
419-PL81 YL-18
419-PL55 YL-18

752-PL64 YL-18
200-PL47 BK-18
754-PL154 BU-18

HORN SW FRNT CNSLE


214-4701
NOTE B

N945-PL291 OR-18

500-PL394 BR-16
501-PL397 GN-16
502-PL34 OR-16
503-PL398 BR-16
503-PL398 BR-16
506-PL116 PU-18

202-FC24
202-FC51
202-FC50
202-FC29
202-FC26
202-FC28
202-FC25

SEAT GROUP
273-6372

SERVICE METER
161-3932

306-PL101 GN-16
307-PL163 OR-16
308-PL75 YL-18
308-PL109 YL-18
308-PL388 YL-18
320-PL128 OR-18
320-PL273 OR-18
324-PL19 BU-18
419-PL25 YL-18
419-PL81 YL-18
450-PL54 YL-18
500-PL394 BR-16
501-PL397 GN-16
502-PL34 OR-16
506-PL116 PU-18
537-PL283 GN-18
537-PL323 GN-18
552-PL162 WH-18
568-PL80 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

N957-PL179 GN-16
N960-PL153 OR-16
N979-PL39 PK-16

XMSN LOCK SW
214-4716

F739-PL152 GN-18

320-PL166 OR-18
320-PL273 OR-18
320-PL128 OR-18
321-PL61 BR-18
324-PL19 BU-18

JA-C7
3E3364
1
G981-JA8 PU-18
2
200-JA11 BK-18

200-PL44 BK-18
200-PL8 BK-16
202-PL174 BK-18
202-PL20 BK-18
202-PL2 BK-18
202-PL165 BK-18
202-PL43 BK-18
202-PL105 BK-18
202-PL161 BK-18
202-PL164 BK-18

MOTOR

K2

308-PL106 YL-18
200-PL46 BK-18

P1

P15

105-PL18 RD-18
202-PL31 BK-18
308-PL37 YL-18
450-PL185 YL-18
893-PL36 GN-16
892-PL35 BR-16
F712-PL78 GY-16
F711-PL76 GN-16

SIG

708-FC8 YL-18
C720-FC7 BU-18
614-FC41 PU-18

911-PL5 YL-18
922-PL22 BR-18
923-PL160 GY-18

309-PL10 GY-18

CONN 6

A313-JA1 OR-16

G981-JA8 PU-18
G981-JA7 PU-18

LH STAB LEG UP

202-PL2 BK-18
202-PL43 BK-18
202-PL174 BK-18
202-PL165 BK-18
202-PL119 BK-18
202-PL161 BK-18
202-PL3 BK-18
202-PL92 BK-18
202-PL287 BK-16

1
2

308-PL124 YL-18
200-PL108 BK-18

CONNECTOR 9
BLUE

P12

PL-C69
1552252

NOTE R

105-FC23 RD-16

452-PL139 PU-18

200-JA11 BK-18
200-JA9 BK-18

JA-C6
3E3364
1
G981-JA7 PU-18
2
200-JA9 BK-18

202-PL65 BK-18
202-PL31 BK-18
202-PL164 BK-18
202-PL113 BK-18
202-PL370 BK-16
202-PL105 BK-18

202-PL135 BK-16
306-PL101 GN-16

450-PL33 YL-18

STABILIZER GP
221-3004

36 Page

RENR6449-03 VOL 1

STAB ALARM ARC SUPPR1


106-8704

202-PL144 BK-18

752-PL64 YL-18
754-PL154 BU-18
975-PL127 WH-18
A305-PL151 YL-18
F711-PL99 GN-18
F712-PL100 GY-18
H771-PL149 BR-18
M719-PL183 GN-18
M721-PL184 WH-18
N756-PL132 PK-18

HEADLINER

JA-C1
1552269
A313-JA5 OR-18
752-JA3 YL-18

202-PL69 BK-18

627-PL374 YL-18
630-PL275 GY-16

123-PL6 WH-18
500-PL394 BR-16
501-PL397 GN-16
502-PL34 OR-16

200-PL180 BK-18
200-PL110 BK-18
200-PL94 BK-18
200-PL8 BK-16
200-PL44 BK-18
200-PL322 BK-14

200-PL321 BK-18
202-PL20 BK-18

604-PL334 OR-18
605-PL52 YL-18
606-PL88 GY-18
607-PL268 PK-16
607-PL371 PK-16
608-PL267 GN-16
608-PL413 GN-16
610-PL402 OR-16
614-PL155 PU-18
614-PL308 PU-18
617-PL339 BR-18
618-PL336 YL-18
620-PL280 WH-16

PL-C34
3E3376
1
2
3
4

200-PL159 BK-14
200-PL182 BK-18
200-PL47 BK-18
200-PL97 BK-18

105-PL62 RD-18
115-PL190 RD-18
116-PL257 BR-16
117-PL258 YL-16
119-PL260 PK-16
124-PL306 GN-18
133-PL1 OR-18
143-PL140 BR-18
144-PL395 GN-18
157-PL256 YL-16
158-PL255 BR-16
200-PL97 BK-18
200-PL47 BK-18
200-PL321 BK-18
202-PL69 BK-18
202-PL144 BK-18
307-PL146 OR-16
308-PL59 YL-18
309-PL10 GY-18
310-PL93 PU-16
405-PL122 GY-18
406-PL27 PU-18
419-PL55 YL-18
420-PL169 OR-18
432-PL168 PK-18
439-PL70 YL-18
441-PL38 OR-18
447-PL156 PK-18
450-PL33 YL-18
452-PL139 PU-18
503-PL398 BR-16
507-PL114 WH-18
521-PL307 YL-18
564-PL310 GY-16
568-PL80 GN-18
603-PL263 PK-16

H
1
2
3
4
5
6

144-PL395 GN-18
157-PL256 YL-16
158-PL255 BR-16

CONNECTOR 10
YELLOW

NUETRALIZER SW XMSN HANDLE


263-7261

1
2

MOM

1
2
3
4

143-PL140 BR-18

1
2

102-PL176 RD-14
102-PL170 RD-14
105-PL279 RD-18
111-PL73 RD-18
111-PL74 RD-18
118-PL45 GY-16
143-PL63 BR-18
143-PL126 BR-18
143-PL157 BR-18

143-PL63 BR-18
143-PL157 BR-18
143-PL126 BR-18
143-PL68 BR-18
143-PL138 BR-14

P14

OR - 18

TO POWER SIDESHIFT HARN


CONN PE-C1
(SH 2 LOC G-12)

450-FC22 YL-18

133-PL40 OR-18
133-PL1 OR-18

143-PL181 BR-18

180-PL261 GN-14
200-PL272 BK-14

202-FC24 BK-16

123-PL79 WH-18
123-PL425 WH-18
123-PL150 WH-18
124-PL306 GN-18
126-PL4 RD-14
127-PL48 OR-14

PL-C11
1552269

NOTE: FOR EAME MACHINES, OPTIONAL RIDE


CNTRL SW MAY BE REPLACED WITH
LOADER LOCK SW. RIDE CONTROL MAY
NOT BE USED IN CONJUNCTION WITH
LOADER LOCK SW.

NOTE: CONNECT LOADER LOCK SW TO


CR-C1 IF LOADER CHECK DISABLE
FUNCTIONALITY IS USED.

119-PL259 PK-16
123-PL6 WH-18

YL-18
GN-18
GY-18
BR-18
BR-18
GN-18
WH-18
PK-18

LOADER LOCK SW
253-9395

CR-C1
2285856

118-PL396 GY-16
118-PL45 GY-16
119-PL260 PK-16
119-PL401 PK-14

105-PL30 RD-18
118-PL418 GY-16
119-PL401 PK-14
123-PL6 WH-18
500-PL394 BR-16
501-PL397 GN-16
502-PL34 OR-16
503-PL398 BR-16
564-PL310 GY-16

PL-C38
1552272
143-PL181 BR-18
200-PL182 BK-18
M719-PL183 GN-18
M721-PL184 WH-18

RIDE CONTROL SW
214-4719

FC-C11
1552269
702-FC60 OR-18
911-FC61 YL-18

133-PL40 OR-18
133-PL58 OR-16
133-PL84 OR-18

CONN 2

10

518-PL177

NACD - CONN RC-C5


(SH 2 LOC 1-13)

PL-C61
1552273
111-PL7 RD-18
A305-PL151 YL-18
320-PL293 OR-18
321-PL61 BR-18
200-PL159 BK-14

4 6

RIDE CTRL - FRONT CONSOLE ATCH

18

1
2
3
4
5
6

H771-PL145 BR-18

202-CR3 BK-18
143-CR2 BR-18

115-PL190 RD-18
116-PL257 BR-16
117-PL258 YL-16
118-PL418 GY-16

975-PL127 WH-18
A305-PL151
F711-PL136
F712-PL137
H771-PL145
H771-PL148
M719-PL183
M721-PL184
N756-PL132

TO REAR HARN
EAME - CONN RT-C7
(SH 2 LOC G-13)

OR-18
YL-18
GY-18
PU-18
BR-18
YL-18
YL-18

CONN 16

111-PL7 RD-18

892-PL141 BR-18
893-PL142 GN-18

OR-18
YL-18
GY-18
YL-18
YL-18

P11
8

CONN 3

604-PL367
605-PL365
606-PL366
618-PL411
627-PL374

F739-CR7 GN-18
614-CR4 PU-18

CR-C3
3E3382
1
143-CR2 BR-18
2
202-CR3 BK-18
3
614-CR4 PU-18
4
F739-CR7 GN-18

TO REAR HARN
EAME - CONN RT-C8
(SH 2 LOC H-13)

PL-C16
1552252
617-PL125 BR-18

PL-C68
1552269
766-PL82 GN-18
202-PL92 BK-18

5
6

111-PL41 RD-16
111-PL73 RD-18
111-PL74 RD-18

308-PL134 YL-18
320-PL293 OR-18
321-PL61 BR-18
604-PL367
605-PL365
606-PL366
614-PL143
617-PL125
618-PL411
627-PL374

PL-C14
1552273
143-PL63 BR-18
202-PL20 BK-18
614-PL147 PU-18
F739-PL152 GN-18

105-PL30 RD-18
105-PL62 RD-18

200-PL182 BK-18
200-PL159 BK-14
202-PL135 BK-16

CONN 4
1
2
3
4
5
6
7
8
9
10
11
12

105-PL53 RD-18

17

1
2

105-PL279 RD-18
105-PL18 RD-18
105-PL32 RD-18
105-PL60 RD-16

TO ACCUGRADE HARN
CONN AT-C8
(SH 2 LOC C-12)

105-PL53 RD-18
111-PL7 RD-18
126-PL4 RD-14
127-PL48 OR-14
133-PL40 OR-18
143-PL181 BR-18

PL-C6
1552269
614-PL143 PU-18
H771-PL148 BR-18

102-PL249 RD-14
102-PL170 RD-14
102-PL176 RD-14

CONN 5

10

10

TO ACCUGRADE HARN
CONN AT-C5
(SH 2 LOC C-12)

11

PL-C65
1552252
1
126-PL4 RD-14
2
202-PL135 BK-16
3
127-PL48 OR-14
4
308-PL134 YL-18
5
892-PL141 BR-18
6
893-PL142 GN-18
7
F711-PL136 GN-18
8
F712-PL137 GY-18
9
105-PL53 RD-18
10
133-PL40 OR-18
11
975-PL127 WH-18
12
N756-PL132 PK-18

12

CONNECTOR 2
RED

13

14

PARK BRAKE

15

LEFT TURN

16

RH TURN

17

HI BEAM

18

4
1
2
5
3

GROUND

FUSE BLOCK
247-8199

FLASHER
7T-4848

BATTERY
LAMP OUT

IDENT

PART NO.

CHG

LOC

AE
AC
AF
AR
AT
AV
AW
AX
AY
CR
EF
ER
FC
FG
FL
HL
JA
LN
LP
MX
MY
PA
PE
PJ
PJ
PL
PT
PU
PW
PX
PY
RC
RH
RK
RL
RN
RT
TR
WR
XC
XE
XF
XG
XL

238-7492
213-6055
263-9498
202-6108
268-7754
246-8046
268-7761
246-8044
290-6804
213-6085
246-8051
290-6806
213-6040
217-8058
232-1534
213-6051
213-6078
213-6064
213-6084
257-7218
257-7214
268-7759
263-9493
290-6808
290-6809
246-8030
290-6805
290-6801
246-8047
233-7977
213-6060
213-6043
268-7758
246-8038
213-6057
213-6049
213-6044
213-6050
256-6803
225-7985
225-7984
225-7986
268-7761
286-4197

01
04
00
01
00
01
00
01
00
01
01
04
05
02
00
03
02
02
02
00
00
00
01
00
00
01
00
00
01
01
01
03
00
01
03
04
03
03
00
00
00
01
02
04

SH
SH
SH
SH
SH
SH
SH
SH

2 H-1
2 E-9
2 A-8
2 C-9
2 B-14
2 B-7
2 B-10
2 B-7

SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH

1
2
2
1
1
2
1
1
2
2
2
2
1
2
2
2
1
2
1
1
1
1
2
1
1
2
2
2
2
2
2
2
2
2
2

I-8
E-1
B-12
G-8
F-7
H-15
G-15
E-14
F-5
E-15
E-11
E-12
H-2
H-12
B-11
B-11
F-4
B-11
E-4
E-4
E-4
E-7
I-13
B-14
G-4
H-5
I-9
G-14
G-9
D-5
A-6
A-6
A-6
A-6
B-3

WC

246-0568

01

SH 2

E-1

AA
AA
CC
LL
LL
GG
HH
KK
KK

246-8053
235-0342
246-8058
213-6089
242-3198
213-6091
213-6092
213-6088
223-5624

00
00
00
04
00
01
02
02
00

SH
SH
SH
SH
SH
SH
SH
SH
SH

2
2
2
2
2
2
2
2
2

F-3
F-3
C-2
F-3
F-3
F-3
F-3
F-3
F-3

7G-1060
7G-1060

00
02

SH 2
SH 2

D-3
D-4

NOTE
DESCRIPTION
HARNESS AS.
J
HVAC AIR CONDITION - ENGINE
J
HVAC - CONSOLE
J
TERMINATING RESISTOR JUMPER
J
A/C SHUTOFF
J
ACCUGRADE - READY (MECH)
J
ACCUGRADE - BASIC (DISPLAY)
J
ACCUGRADE - READY
J
ACCUGRADE - ADVANCED
J
BACKHOE SENSOR JUMPER
J
RIDE CONTROL - CONSOLE
ENGINE
J
E-STICK JUMPER (14FT)
CONSOLE - FRONT
STEER COLUMN HORN SW
B
FOG LAMP (EAME)
H
HEADLINER
J
STABILIZER CONSOLE
J
LOAD CHECK DISABLE (PLATFORM)
B
LICENSE PLATE (EAME)
J
MACHINE SECURITY SYSTEM
J
MACHINE SECURITY SYSTEM CONTROL
POWER DISTRIBUTION
B
POWER SIDESHIFT
J
BUCKET SENSOR W/STD STICK
J
BUCKET SENSOR W/E-STICK
PLATFORM
J
BACKHOE SENSORS
J
RETURN TO DIG - PLATFORM
J
RETURN TO DIG - PARALLEL LIFT
J
RETURN TO DIG - SINGLE TILT
J
DIFF LOCK JUMPER
H
REAR CENTER PIVOT (NACD) (MECH)
CONSOLE - SIDE
J
RIDE CONTROL
B
ROADING LIGHT
H
ROOF (NACD)
H
REAR END SIDESHIFT (EAME)
H
ROOF (EAME)
J
PRODUCT LINK - RADIO - PL121SR
J
ACCUGRADE POWER MODULE A
J
ACCUGRADE POWER MODULE B
J
ACCUGRADE LASER MAST
J
ACCUGRADE READY
J
414E IL ONLY
WIRE AS.
H
ENGINE SHUTOFF SOLENOID
CABLE AS.
H
POS (BAT TO STARTER)
B,H
POS (BAT TO STARTER)(NON STORAGE)(422 ONLY)
H
POS (STARTER TO ALTERNATOR)
H
POWER DISTRIBUTION
B,H
POWER DIST (NON STORAGE)(422 ONLY)
H
POS (HD)
H
NEG (HD)
H
NEG
B,H
NEG (NON STORAGE)(422 ONLY)
STRAP AS.
STRAP-GROUND CAB TO FRAME
STRAP-GROUND ENGINE TO FRAME

Wire
Number

Wire Color

Description

Wire
Number

Wire Color

604

OR

Stop Lamp

Power Circuits

Description

Accessory Circuits (Continued)

Alarm, Backup

K-18

D-15, L-15

Alarm, RC Backup

K-16

C-13, L-13

101

RD

Bat (+) (Not Application Specific)

Alternator

F-2

D-6, M-6

102

RD

Head Lamp

605

YL

Turn Lamp - Left

0041

8V Sensor Power Supply short to +batt

Battery #1

G-4

B-9, K-9

103

RD

PRM Module #1

606

GY

Turn Lamp - Right

0041

8V Sensor Power Supply short to ground

RD

Key Switch

607

PK

Flood Lamp - Front

0091

Incorrect Throttle Switch inputs

CID

Pressure
Symbol

Battery #2

G-4

B-9, K-9

Control, Machine

F-18

D-12, L-12

105

BK

Advisory Display

608

GN

Flood Lamp - Rear

0091

Accelerator pedal - voltage above normal

Diode, Machine Security System

F-16

E-6, M-6

110

RD

Flasher

610

OR

Head Lamp - Basic

0091

Accelerator pedal - voltage below normal

Display, Advisor

C-7

E-14, P-14

111

RD

Rear Horn Relay

611

PU

Head Lamp - High

0091

Throttle Position signal abnormal

Engine Block Heater

F-4

B-9, K-9

112

PU

Main Power Relay Output

614

PU

Park/Tail/Dash/Lamp

0091

Accelerator pedal - Power Supply Failure

Horn- Rear

J-17

D-15, L-15

113

OR

A/C Shutoff Relay

617

BR

Tail/Position Lamp - Left (Road Package)

0100

Engine Oil Pressure Sensor open/short to +batt

Horn, Forward

H-3

C-5, M-5

115

RD

ACC Power Port

618

YL

Tail/Position Lamp - Right (Road Package)

0100

Engine Oil Pressue Sensor short to ground

Inclinometer

A-12

D-15, K-15

116

BR

Rear Flood Lamp

619

GN

Head Lamp - Low

0100

Engine Oil Pressure Sensor abnormal rate of change

Mast, Laser

B-6

117

YL

Rear Flood Lamp (ATCH)

620

WH

Flood Lamp - Front

0102

Boost Pressure Sensor short to +batt

C-6

118

GY

Front Wiper

627

YL

Fog Lamp

0102

Boost Pressure Sensor short to ground

Motor, Blower

E-12

119

PK

Rear Wiper

630

GY

Flood Lamp Rear (ATCH)

0102

Boost Pressure Sensor abnormal rate of change

Motor, Front Washer

K-2

D-9, N-9

122

BU

Heater/AC Switch

668

BU

0105

Inlet Manifold Temp Sensor open/short to +batt

Motor, Fuel Lift Pump

F-2

E-7, L-7

123

WH

Aux Ckt

Motor, Rear Washer

K-2

D-9, N-9

124

GN

A/C Compressor

Motor, Starter

D-3

C-8, M-8

125

OR

Product Link

708

Radio, Product Link

F-8

B-9, K-9

126

RD

XMSN Control

720

Reader, Touchkey

F-8

127

OR

Laser Grade Check

752

YL

0105

Inlet Manifold Temp Sensor short to ground

XMSN Brake Switch Jumper

0110

Engine Coolant Temperature open/short to +batt

YL

XMSN Hold Switch

0110

Engine Coolant Temperature short to ground

PU

XMSN Brake Switch

0174

Fuel Temperature Sensor data erratic

XMSN Shift Solenoid No. 2

0247

J1939 Datalink communications

OR

A-6

127

BK

Power Module

754

BU

XMSN Shift Solenoid No. 3 Or No. 1

0253

Personality Module mismatch

Relay, A/C Shutoff

D-11

133

OR

Advisory Display

762

YL

Bucket Positioner Solenoid Switch

0262

5V Sensor DC Power Supply short to +batt

Relay, Crank Interrupt

F-13

133

BK

Aux Ckt

766

GN

XMSN Disconnect Solenoid

0262

5V Sensor DC Power Supply short to ground

Relay, Dead Engine Lower Command

G-6

C-10, L-10

143

BR

Ride Control Relay

799

WH

Sensor Power

0266

Incorrect Crank-without-inject inputs

Relay, Dead Engine Lower Enable

H-6

C-10, L-10

144

GN

Beacon

892

BR

VMIS Start Mod Right (-) CAT Data Link (-)

0320

Speed and Timing Sensor loss of signal

Relay, Fuel Lift Pump

G-2

C-8, M-8

146

GY

PRM Module #1

893

GN

VMIS Start Mod Right (+) CAT Data Link (+)

0320

Speed and Timing Sensor mechanical failure

Receiver, Laser

D-1

E-6, M-6

157

YL

Front Flood Lamp (ATCH)

911

YL

AWD Mode Switch Jumper

0342

Loss of Secondary Engine Speed signal

F-10

158

BR

Front Flood Lamp

922

BR

XMSN Solenoid No 2 Return

0774

Secondary Throttle Position Sensor data erratic

180

GN

Sec Throttle Position Sensor open/short to +batt

XMSN Solenoid No 3 Or 1 Return

0774

CST Autoshift- Solenoid Return

0774

Sec Throttle Position Sensor short to ground

BK

Main Chassis

976

OR

Ride Control Solenoid #1

0774

Sec Throttle Position Sensor signal abnormal

202

BK

XMSN Control

A305

YL

Horn Power From Relay

0774

Sec Throttle Position Sensor - PSU failure

218

BK

Start Relay

A313

OR

Stabilizer Alarm (Positive)

1627

Fuel Pump Relay voltage high/open circuit

C-9, M-9

218

GN

Crank Interrupt Relay

A346

BU

Machine Security Valve

1639

Machine Security System Module not communicating on link

C-6

D-16, L-16

225

BK

Fuel Shutoff Solenoid To Sensor

A347

GN

Machine Security Diode

1684

Fuel Injection Pump above normal

E-12

265

BK

Crank Interrupt Relay

C511

WH

Relay Power

1684

Fuel Injection Pump data erratic

A250

BK

C568

WH

Blower Motor (Max)

1684

Fuel Injection Pump open/short to +batt

C720

BU

Relay Interlock

1684

Fuel Injection Pump short to ground

E528

PU

HVAC On/Off Switch To A/C Switch

1684

Fuel Injection Pump open circuit

200

Relay, Start

D-2

C-8, M-8

Relay, Start Aid

E-2

C-8, M-8

Resistor, Excitation

E-2

Resistor, GC Terminal
Resistor, Motor Speed

Battery (-) (Not Application Specific)


Basic Machine Circuits

Resistor, Terminal #3

A-8

D-16, L-16

Sender, Conv Temperature

H-2

C-8, M-8

Sender, Coolant Temperature

J-3

D-6, M-6

304

WH

Starter Relay No. 1 Output

I-3

E-9, M-9

306

GN

Starter Relay Coil Or Key Switch

E529

YL

Blower Switch Jumper

1684

Fuel Injection Pump improper response

Sensor, Boom Cylinder Position

C-14

D-19, S-19

307

OR

Key Switch To VMIS Sensor Module

E701

PK

Auto Ride Control Switch

1684

Fuel Injection Pump signal abnormal

Sensor, Bucket Cylinder Position

D-14

D-19, S-19

308

BK

Main Power Relay Coil

E900

WH

ECPC Trans Output Speed (+)

1684

Fuel Injection Pump not communicating on link

Sensor, E-Stick Cylinder Postion

C-14

D-19, S-19

308

YL

Main Power Relay Coil

E901

GN

ECPC Trans Output Speed (-)

1684

Fuel Injection Pump abnormal rate of change

Sensor, Fuel Water Separator

K-2

D-9, N-9

309

GY

Alternator Regulator Terminal

E917

WH

Implement Lockout Switch To Ground (N.O.)

1684

Fuel Injection Pump unknown failure

Sensor, Stick Cylinder Position

C-14

D-19, S-19

310

PU

Start Aid Switch To Start Aid Solenoid

E918

GN

Implement Lockout Switch To Ground (N.C.)

1684

Fuel Injection Pump malfunction

Sensor, Swing Position

C-12

D-15, K-15

320

OR

Horn Relay Coil To Switch

E991

GY

Multi-Function Output #3

1684

Fuel Injection Pump

L-1

D-5, M-5

321

BR

Backup Alarm Lamp Travel Alarm

F420

GN

Warning Lamp (General)

1743

Engine Mode Selection Switch State Incorrect

H-2

C-9, M-9

322

GY

Warning Horn (Forward)

F711

GN

CAN Link +

1894

Cruise Control Disengage Switch data erratice

Solenoid, Differential Lock

H-2

C-9, M-9

324

BU

Differential Lock Solenoid

F712

GY

CAN Link -

1895

Cruise Control Speed Toggle Switch data erratic

Solenoid, Forward

L-2

C-9, M-9

333

GN

Scraper Key Switch 'R' Terminal

F739

GN

Active Ride Control Switch (N.O.)

Solenoid, Fuel Shutoff NA

G-1

E-6, M-6

367

BU

Warning Horn - Rear

F748

WH

Ride Control Switch

I-6

B-9, L-9

J-14

L-15, E-15

384

BU

Relay To Glow Plugs


Monitoring Circuits

F846

PU

LED Driver 1

G423

PK

High Pressure Implement Filter - Rear

Solenoid, Reverse

L-2

C-9, M-9

403

GN

Alternator (R) Terminal

G703

GN

Quick Drop Valve

Solenoid, RH Lock Valve

I-6

F-9, L-9

404

YL

Opr Mon Hydraulic Oil Temperature

G848

GN

LED Driver 2

Solenoid, Side Shift (Left)

K-14

L-15, E-15

405

GY

Opr Mon Oil Pressure (Low)

G962

OR

Pilot Cutout Solenoid

Solenoid, Side Shift Lock

K-18

D-15, L-15

406

PU

Opr Mon Coolant Temp

G981

PU

Travel Alarm Disable

Solenoid, Side Shift (Right)

J-14

L-15, E-15

419

YL

Opr Mon Parking Brake

H707

YL

Impl Cont Pump Torque Solenoid

Solenoid, Turbo Fuel Shutoff

G-2

E-6, M-6

420

OR

Opr Mon Fuel Filter/Low Accum Pressure

H771

BR

Side Shift Lock Solenoid

Suppressor, AWD

H-2

C-9, M-9

432

PK

Opr Mon Brake Pressure (Oil)

H901

OR

Boom Cylinder Position Sensor

Suppressor, Differential Lock

G-2

C-9, M-9

439

YL

Lamp Indicator

H902

YL

Bucket Cylinder Position Sensor


E-Stick Cylinder Position Sensor

Suppressor, Fuel Lift Pump

F-2

C-9, M-9

441

OR

Engine Coolant Temp Gage

H903

PK

Suppressor, HVAC

K-1

D-5, M-5

447

PK

Fuel Level Gage

H904

GY

Swing Position Sensor

Suppressor, Load Check Disable #1

H-6

B-9, L-9

450

YL

Tach Sender (+)

H907

GN

Stick Cylinder Position Sensor

452

PU

J764

BR

Switch/Sensor Return #1

J766

PU

Switch/Sensor Return #3

K753

BK

Left Grade Signal #1


Left Grade Signal #2

Torque Converter
Accessory Circuits

Suppressor, Load Check Disable #2

H-6

F-9, L-9

Suppressor, Lockout

J-14

L-15, E-15

Suppressor, Side Shift #1

I-14

C-13, L-13

500

BR

Wiper - Front (Park)

Suppressor, Side Shift #2

I-14

C-13, L-13

501

GN

Wiper - Front (Low)

K754

BK

Suppressor, Side Shift (Left)

K-14

L-15, E-15

502

OR

Wiper - Front (Hi)

M719

GN

Sideshift Left Switch

Suppressor, Side Shift (Right)

J-14

L-15, E-15

503

BR

Wiper - Rear (Park)

M720

BU

Sideshift Left Relay

Suppressor, SS Lock

J-17

D-15, L-15

506

PU

Washer - Front

M721

WH

Sideshift Right Switch

Switch, A/C Refrigerant Pressure

L-1

D-5, M-5

507

WH

Washer - Rear

M936

BR

Flow Control Switch

J-3

E-6, N-6

508

PU

Radio Speaker - Left

M937

GN

Flow Control Prox Switch #1

Switch, Blower Speed

E-12

509

WH

Radio Speaker - Left (Commom)

N756

PK

Alarm Horn Output

Switch, Brake Fluid Level

H-3

D-9, N-9

511

BR

Radio Speaker - Right

N939

GN

Ride Control Solenoid #2

Switch, Cold Start Temp

G-3

E-7, L-7

512

GN

Radio Speaker - Right (Common)

N945

OR

Front Brake Solenoid #1

Switch, Coolant Temperature

J-3

D-10, O-10

513

OR

A/C Compressor/Refrigerant Pressure Sw.

N957

GN

RS-232 (TXD)

Switch, Engine Oil Pressure

J-3

E-10, O-10

515

GY

Blower Motor (HI)

N960

OR

RS-232 (RXD)

Switch, Float Detent Limit

H-6

C-9, N-9

516

GN

Blower Motor (MEDIUM)

N970

YL

RS-232 (DTR)

Switch, Heater A/C

G-12

517

BU

Blower Motor (Low)

N973

BR

RS-232 (DSR)

Switch, Thermostat

E-12

518

OR

Hazard Flasher To Switch

N979

PK

RS-232 (GND)

Switch, Vent

G-10

521

YL

A/C Switch To Refrigerant Switch

R762

GY

Tractor Mode Select Switch

Valve, Machine Security

G-16

E-6, M-6

522

WH

A/C Clutch To Thermostat Switch

R763

BU

Scraper Mode Select Switch

Machine locations are repeated for components located close together.

537

GN

Turn Signal Switch To Flasher

R912

OR

Return To Dig Switch

A = Located inside of cab.

552

WH

Four Wheel Drive Solenoid

R954

OR

Discrete Output 1

B = Located inside of side console.

564

GY

Rear Wiper Interrupt Switch To Wiper Sw.

R955

GY

Discrete Output 2

C = Located around fuse block.

568

GN

Warning Buzzer To Diodes

R956

BU

Discrete Output 3

569

PK

A/C Switch Jumper #2


Lighting Circuits

601

GY

Dash Lamp (Hi)

603

PK

Rotary Beacon

R957

GY

Discrete Output 4

R958

GN

Discrete Output 5

X977

YL

Fuel Pump +V Supply

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

ELB1-UP
SHA1-UP
CBD1-UP
HBE1-UP
SNL1-UP

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols


1
2

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

The CID is a diagnostic code that indicates which circuit is faulty.

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795
Socket

Pin

L-C12
3E-5179

AG-C4
111-7898

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

200-L32 BK-14

Harness identification code:


This example indicates wire
135 in harness "AG".

Circuit Identification
Number

Ground
Connection

Volume 2

Fuse
(5 Amps)
Component
Part Number

Plug

Wire Color

Wire Gauge

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

22

21

20

19

18

17

16

15

14

13

12

11

10

Component Identifiers (CID)


Module Identifier (MID)
Machine Control Module
(MID No. 039)
CID

L
Connector Location

Component

1482

10 Volt Sensor DC Power Supply

1956

Bucket Cylinder Position Sensor

1957

Stick Cylinder Position Sensor

1958

Extendable Stick Cylinder Position Sensor

1959

Boom Cylinder Position Sensor

2108

Hoe Swing Angle Sensor

Schematic
Location

Machine
Location

CONN 1

K-14

C-13, L-13

CONN 2

J-15, K-15

C-13, L-13

CONN 3

J-15, K-15

C-13, L-13

CID

CONN 4

C-15

C-13, L-13

820

Keypad

CONN 5

D-15

C-13, L-13

871

Inclination Sensor

CONN 12

K-11

B-12, M-12

2402

Laser Receiver

CONN 13

H-12, K-11

B-12, M-12

2403

Mast Position

CONN 14

F-10

B-12, M-12

1603

Machine Control Module

CONN 17

K-7

C-9, N-9

2652

Laser Mast Power Relay

CONN 18

H-7

C-9, N-9

CONN 21

K-5

C-10, M-10

CONN 24

F-7

B-9, K-9

CONN 28

B-15

C-14, L-14

CONN 29

B-15

C-14, L-14

CONN 30

C-14

D-19, S-19

CONN 31

F-14, G-3

E-6, M-6

CONN 32

F-14, G-3

E-8, L-8

CONN 33

C-13

D-19, S-19

CONN 34

C-12

D-17, M-17

CONN 35

A-11

D-15, K-15

CONN 36

C-11

D-17, M-17

CONN 37

F-9, D-10

B-12, M-12

CONN 38

A-8, B-8

D-16, L-16

CONN 39

C-8

E-14, P-14

Connector Number

Part Number For


Connector Recepticle

325-AG135 PK-14

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

Solenoid, AWD

Switch, Air Filter

414E Industrial Loader


416E, 422E, 428E Backhoe Loaders
Electrical System

GY

E-6, M-6

Solenoid, Lockout

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

WH

F-16

Solenoid, LH Lock Valve

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

975

Relay, Solid STAE

Solenoid, A/C Compressor Clutch

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

923

4
D-15, L-15

Sender, Fuel Level

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Operator Seat
Ground Circuits

C-6
H-16

Circuit Breaker
Symbol

Flow
Symbol

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Relay, High Speed


Relay, Rear Horn

Level
Symbol

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Relay, Glow Plugs


Relay, Power Module

Temperature
Symbol

Symbols And Definitions

Module, Power

702

Symbols

Component

105

Headlamp Switch / Taillamp Relay


Control Circuits

Harness And Wire Electrical Schematic Symbols

RENR6449-03
September 2006

MIDS Main Module


(MID No. 053)

Component

The CID is a diagnostic code that indicates which circuit is faulty.

CONN 40
K-2
D-5, M-5
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

A
22

21

20

19

18

17

16

15

14

13

12

11

10

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

1
Failure Mode Identifiers (FMI)
FMI No.

4
Related Electrical Service Manuals
Title
Electric Starting Motor:

Form Number
143-0539

SENR3828

00

Data valid but above normal operational range.

01

Data valid but below normal operational range.

02

Data erratic, intermittent, or incorrect.

03

Voltage above normal or shorted high.

04

Voltage below normal or shorted low.

05

Current below normal or open circuit.

06

Current above normal or grounded circuit.


Mechanical system not responding properly.

Machine ECM:

RENR6488

07

Engine Troubleshooting:

RENR2417

08

Abnormal frequency, pulse width, or period.

AccuGrade Laser System:

KENR6251

09

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12
13

Accugrade (ATCH) Component Locations

Resistor, Sender and Solenoid Specifications

Failure Description
Part No.

Off Machine Switch Specification


Part No.
131-9203

Function
Ride Control Pressure Switch

236-6923

A/C Refridgerent Switch

119-9631

Thermostat Switch

Component Description

Actuate

Deactuate

Contact Position

4W-9972

Sender:

3500 kPa MAX


(507.6 psi MAX)

3000 150 kPa


(435.1 21.8 psi)

Normally Open

3E-8620

Solenoid:

275 kPa MAX


(40 psi)

170 55 kPa
(24.6 8 psi)

Normally Open

-0.6 1.4C
(31 2.5F)

4.2 1.4C
(39.5 2.5F)

Normally Closed

251-3231

Sender:

249-7160

Solenoid:

Conv. Temperature
RTD Loader Valve

21.8 1.0

Fuel Level (EAME)

Empty - 240 to 250


Full - 28 to 33

Left Side Shift, Right Side Shift

244-3106

Sender:

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

238-9397

Resistor:

Contact postion at the contacts of the harness connector.

216-1266

Sender:

Bad device or component.

214-4302

Solenoid:

Out of calibration.

At room temperature unless otherwise noted.

Reserved
14-31
The FMI is a diagnostic code that indicates what type of failure has occurred.

Resistance (Ohms)
54C (130F) - 560 to 716
110C (230F) - 72 to 82

Coolant Temperature
Excitation
Fuel Level (NACD)
A/C Compressor Clutch

10.3 0.6
54C (130F) - 560 to 716
110C (230F) - 72 to 82
120 6
Empty - 240 to 250
Full - 28 to 33
3.2

30 Page

Machine
Location

RENR6449-03 VOL 2

Schematic
Location

Component

Component Identifiers (CID)


Module Identifier (MID)
Engine ECM
(MID No. 036)

Wire Description

Component Location

STOP TAIL TURN LAMP


172-6490

TURN
GND
STOP
TAIL

FL-C1
3E3364
627-FL2 YL-18
200-FL1 BK-18

RC-C3
1552269
RD-16
BK-16

BACKUP ALARM RC
154-5428

CONN 1

(NOTE H)

627-RT28 YL-18
200-RT14 BK-18

1
2

SIDE SHIFT LEFT SOL


249-7160

RD-16
BK-16

SIDE SHIFT LOCK


257-0479

BK-18
BK-18

200-RT4 BK-18
200-RT6 BK-18
200-RT10 BK-18
200-RT14 BK-18
200-RT25 BK-18

H771-RT19 BR-18
200-RT31 BK-18

1
2

200-RT17
200-RT18
200-RT23
200-RT26
200-RT31
321-RT22

RT-C1
1552269
SS LOCK SUPPR
106-8704

H771-RT16 BR-18
200-RT18 BK-18

1
2

RT-C9
1552269
RR HORN
164-9425

RT-C4
1552272
REAR RH STT LAMP
9R-2385

TAIL
STOP
TURN
GND

1
2
3
4

618-RT7 YL-18
604-RT8 OR-18
606-RT9 GY-18
200-RT10 BK-18

R762-RT34 GY-18
R763-RT35 BU-18

RT-C13
1552269

RT-C14
1552269
CONNECTOR 1
NOT USED 2
RT-C15
1552269

111-RT44 RD-14
A305-RT30 YL-18
321-RT22 BR-18
200-RT11 BK-14

R762-RT36
R762-RT38
R763-RT37
R763-RT39
R763-RT47

GY-18
GY-18
BU-18
BU-18
BU-18

1
2

1
2
3
4
5
6

TO PLATFORM HARN
CONN PL-C61
(SH 1 LOC H-15)

LOCKOUT SUPPR
106-8704

CONN 2

1
2

1
2

PE-C5
1552269
M721-PE22 WH-18
200-PE7 BK-18
PE-C4
1552269
M721-PE21 WH-18
200-PE8 BK-18

PE-C10
1552269
M720-PE13 BU-18
200-PE23 BK-18
PE-C7
1552269
M720-PE14 BU-18
200-PE15 BK-18

PE-C8
1552269
M720-PE24 BU-18
M721-PE25 WH-18

PE-C11
1552269
M720-PE26 BU-18
M719-PE27 GN-18

1
2

REAR RH ATCH FLOOD


234-4329

M720-PE12 BU-18
200-PE5 BK-18
200-PE6 BK-18
200-PE8 BK-18
200-PE15 BK-18

STOP TAIL TURN LAMP


172-6490

200-PE7 BK-18
200-PE10 BK-18
200-PE23 BK-18

1
2

1
2

RN-C12
1552269
608-RN30 GN-18
200-RN4 BK-18

1
2

TURN
GND
STOP
TAIL

1
2
3
4

RN-C18
1552272
606-RN36
200-RN11
618-RN44
604-RN42

200-RN14
200-RN15
200-RN16
200-RN17
200-RN18

TO PLATFORM HARN
CONN PL-C22
(SH 1 LOC D-12)

CONN 13

GY-18
BK-18
YL-18
OR-18
TO PLATFORM HARN
CONN PL-C21
(SH 1 LOC C-12)

CONN 12

1
5
2
4
3

86
85

1
2
3
4
5
6
7
8

PK-16
WH-16
GN-16
PK-16

604-RN40 OR-18

RN-C3
3E3388
604-RN40 OR-18
YL-18
GY-18
BR-18
YL-18

604-RN41 OR-18
604-RN42 OR-18

605-RN37 YL-18

605-RN38 YL-18
605-RN39 YL-18

606-RN34 GY-18

606-RN35 GY-18
606-RN36 GY-18

607-RN31 PK-16

607-RN32 PK-18
607-RN33 PK-18

608-RN28 GN-16

608-RN29 GN-18
608-RN30 GN-18

RN-C13
1552269
620-RN27 WH-18
200-RN17 BK-18
RN-C14
1552269
620-RN26 WH-18
200-RN18 BK-18

200-RN5 BK-18
200-RN9 BK-18
200-RN14 BK-16
200-RN15 BK-18
200-RN16 BK-18
200-RN17 BK-18
200-RN18 BK-18
603-RN43 PK-16
605-RN39 YL-18
606-RN35 GY-18
607-RN33 PK-18
607-RN32 PK-18
620-RN26 WH-18
620-RN27 WH-18

603-RN43 PK-16

630-RN22 GY-16

605-RN37
606-RN34
617-RN45
618-RN44

BK-16
BK-18
BK-18
BK-18
BK-18

RN-C7
1552269
607-RN32 PK-18
200-RN16 BK-18

RN-C8
1552269
607-RN33 PK-18
200-RN5 BK-18

1
2

605-RL9 YL-18
200-RL1 BK-16
617-RL7 BR-18
611-RL11 PU-14

FRONT LH ATCH FLOOD


234-4329

1
2

RL-C1
3E3388
1
611-RL12 PU-14
2
200-RL3 BK-16
619-RL13 GN-14
TO PLATFORM HARN 3
4
617-RL7 BR-18
CONN PL-C1
5
618-RL6 YL-18
(SH 1 LOC B-5)
6
606-RL8 GY-18
CONN 17
7
605-RL9 YL-18
8

FRONT RH STD FLOOD


234-4328

1
2

200-RL2 BK-16
200-RL1 BK-16
605-RL9 YL-18
606-RL8 GY-18
611-RL4 PU-14
611-RL11 PU-14

620-RN25 WH-16

620-RN26 WH-18
620-RN27 WH-18

630-RN22 GY-16

630-RN23 GY-18
630-RN24 GY-18

M720-PE13
M720-PE24
M720-PE26
M721-PE20

BU-18
BU-18
BU-18
WH-18

TR-C11
12376151

YL-18
BK-18

FRONT RH TURN LAMP


172-6489

RL-C3
1552273
606-RL8
200-RL2
618-RL6
611-RL4

611-RL12 PU-14
617-RL7 BR-18
618-RL6 YL-18
619-RL5 GN-14
619-RL10 GN-14

GY-18
BK-16
YL-18
PU-14

1
2
3
4
5
6

619-RL5 GN-14

LH BEACON
128-6985
LH BEACON SOCKET
9R-7941

M721-PE21 WH-18
M721-PE22 WH-18
M721-PE25 WH-18

WH-18
BK-18

WH-18
BK-18

REAR LH FLOOD STD


234-4328

603-TR23 PK-18
200-TR24 BK-18

1
2

TR-C3
1552269
630-TR15 GY-18
200-TR11 BK-18

1
2

TR-C2
1552269
608-TR2 GN-18
200-TR8 BK-18

REAR RH FLOOD STD


234-4328

WH-18
BK-18

1
2

TR-C4
1552269
608-TR3 GN-18
200-TR7 BK-18

REAR RH FLOOD ATCH


234-4329

WH-18
BK-18

1
2

TR-C5
1552269
630-TR16 GY-18
200-TR12 BK-18

TR-C1
3E3382
603-TR25 PK-16
620-TR18 WH-16
608-TR1 GN-16
607-TR4 PK-16

200-TR24 BK-18

200-TR7 BK-18

608-TR1 GN-16

608-TR2 GN-18

TO PLATFORM HARN
CONN PL-C22
(SH 1 LOC D-12)

620-TR18 WH-16

620-TR19 WH-18
620-TR20 WH-18

CONN 13

630-TR17 GY-16

630-TR16 GY-18
630-TR15 GY-18

630-TR17 GY-16

200-TR26
200-TR10
200-TR14
200-TR13

TR-C7
1552269
620-TR20 WH-18
200-TR14 BK-18
TR-C8
1552269
620-TR19 WH-18
200-TR13 BK-18

BK-12
BK-18
BK-18
BK-18

TR-C9
1552269
607-TR5 PK-18
200-TR10 BK-18

603-TR23 PK-18
608-TR2 GN-18
608-TR3 GN-18
630-TR16 GY-18
630-TR15 GY-18

1
2

BK-18
BK-18

BK-18
BK-18

1
2

1
2

BK-18
BK-18

BK-18
BK-18

FRONT RH FLOOD ATCH


234-4329

603-TR21 PK-18
607-TR6 PK-18
607-TR5 PK-18
620-TR20 WH-18
620-TR19 WH-18

1
2

123-LN15 WH-18
G703-LN10 GN-18

FRONT RH FLOOD STD


234-4328

LN-C2
3E3376
1
123-LN17 WH-18
2
202-LN7 BK-18
3
N939-LN18 GN-18
4
265-LN8 BK-18

200-TR27 BK-12

TO PLATFORM HARN
CONN PL-C46
(SH 1 LOC C-5)
NOTE G

200-TR26 BK-12

CONN 18

202-LN20 BK-14
G703-LN5 GN-18
265-LN16 BK-18

202-LN7 BK-18

G703-LN5 GN-18

202-LN21
123-LN25
265-LN22
265-LN23

NEGATIVE BATTERY 1 (-)


POS LAMP RLY (SWB)

CAT DATA LINK (-)

NEGATIVE BATTERY 1 (-)

POSITIVE BATTERY 1 (+)

30 Page

RENR6449-03 VOL 2

CAT DATA LINK (+)

POSITIVE BATTERY 1 (+)


POSITIVE BATTERY 1 (+)

NEGATIVE BATTERY 1 (-)

D
10V POWER SUPPLY
10V SNSR RETURN (NEG BATTERY 4)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

DIODE AS
200-1898

FEATURE ALARM (2A ON/OFF)


DRIVE 1-3 RETURN 1 (ON/OFF 1-5)

BOOM
STICK
BUCKET
E-STICK

CYL
CYL
CYL
CYL

POSN
POSN
POSN
POSN

SNSR
SNSR
SNSR
SNSR

(SWG/PWM
(SWG/PWM
(SWG/PWM
(SWG/PWM

1)
2)
3)
4)

SWING POSN SNSR (SWG/PWM 9)

MACHINE CAN (A) DATA LINK (+)


MACHINE CAN (A) DATA LINK (-)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1
2
3
4

BATTERY
GND
INPUT SIG
OUTPUT SIG

NOTE C

1
2
3
4

892-AT15 BR-18
202-AT2 BK-16

202-MX2 BK-18

202-MY11 BK-18
202-MY12 BK-18
202-MY16 BK-18
200-MY7 BK-18
308-MY15 YL-18

MY-C5
2305008
308-MY15 YL-18
202-MY16 BK-18
A346-MY13 BU-18
333-MY14 GN-18

SOLID STAE RELAY


276-5450
RELAY CONNECTION
PIN #
WIRE
30
308 YL
85
202 BK
86
A346 BU
87
333 GN

265-MX20 BK-18
218-MX3 BK-18
200-MX4 BK-18

202-MX22 BK-18

MY-C4
1552272
A347-MY6 GN-18
333-MY1 GN-18
225-MY17 BK-18
200-MY7 BK-18

893-AT16 GN-18

G703-LN11 GN-18
G703-LN9 GN-18
G703-LN26 GN-12

308-MY10 YL-18
308-MY5 YL-18

MY-C2
3E3388
202-MY11 BK-18
A250-MY3 BK-18
105-MY4 RD-18
308-MY5 YL-18
A347-MY6 GN-18
200-MY7 BK-18
G848-MY8 GN-18
F846-MY9 PU-18

202-MX21 BK-18

MX-C2
1552264
202-MX22 BK-18
A250-MX6 BK-18
105-MX1 RD-18
308-MX5 YL-18
A347-MX11 GN-18
200-MX4 BK-18
G848-MX7 GN-18
F846-MX8 PU-18

1
2
3
4
5
6
7
8

218-MX3 BK-18
265-MX20 BK-18

CONN 32

A250-MX6 BK-18
A347-MX11 GN-18
F846-MX8 PU-18
G848-MX7 GN-18

333-MY1 GN-18
MY-C3
1552269
333-MY2 GN-18
225-MY17 BK-18

A347-MY6 GN-18
F846-MY9 PU-18
G848-MY8 GN-18

MX-C4
1195094
218-MX3 BK-18
A347-MX11 GN-18
202-MX21 BK-18
265-MX20 BK-18

308-MX5 YL-18

333-MY2 GN-18

333-MY14 GN-18
A250-MY3 BK-18
A346-MY13 BU-18

308-MX5 YL-18

1
2

MX-C3
1552267
F846-MX8 PU-18
A250-MX6 BK-18
G848-MX7 GN-18

TO FUEL SHUTOFF SOL


TIE BACK ENGINE CONN EF-C17
(SH 2 LOC E-1)

1
2
3
4
5
6
7
8
9
10
11
12

86
85

4 6

614-AC14 PU-18
517-AC19 BU-14
516-AC18 GN-14
515-AC4 GY-18
E528-AC28 PU-14

E529-AC21 YL-14
8
86 +

A
B
C

4 6

TOUCHKEY READER
257-7212
BLOWER MOTOR
168-2313

(NOTE B)

1
2

MOTOR

THERMOSTAT SW
119-9631

AC-C6
1779646
C568-AC16 WH-12
200-AC10 BK-12

1
2
3
4

105-AT23 RD-18
799-AT8 WH-18
J766-AT10 PU-18

126-AT4 RD-14
126-AT6 RD-14
126-AT5 RD-14

126-AT40 RD-14
127-AT24 OR-14

N756-AT18 PK-18
975-AT19 WH-18

133-AT21 OR-18
202-AT1 BK-16
202-AT2 BK-16
202-AT3 BK-16
308-AT32 YL-18

202-AT44 BK-16
202-AT25 BK-18

614-AT17 PU-18
799-AT8 WH-18

H901-AT9 OR-18
H907-AT11 GN-18
H902-AT12 YL-18
H903-AT26 PK-18

308-AT27 YL-18
308-AT22 YL-18

126-AT40 RD-14
202-AT44 BK-16
127-AT24 OR-14
308-AT27 YL-18
892-AT33 BR-18
893-AT34 GN-18
F711-AT28 GN-18
F712-AT29 GY-18
105-AT23 RD-18
133-AT21 OR-18
975-AT19 WH-18
N756-AT18 PK-18
NOTE C
614-AT17 PU-18
H771-AT20 BR-18

TO PLATFORM HARN
CONN PL-C6
(SH 1 LOC I-15)

893-AT16 GN-18

BUCKET CYL POS SNSR


213-2491

1
2

CONN 4

F712-AT14 GY-18

H771-AT20 BR-18

BOOM CYL POS SNSR


212-1490
AT-C4 AW-C7
1552264 3E3388
1
H901-AW24 OR-18
2
H902-AW25 YL-18
3
H903-AW29 PK-18
4
H904-AW35 GY-18
5
H907-AW30 GN-18

H904-AT7 GY-18
H901-AT9 OR-18
H902-AT12 YL-18
H903-AT26 PK-18
H904-AT7 GY-18
H907-AT11 GN-18

H901-AT9 OR-18
H902-AT12 YL-18
H903-AT26 PK-18
H904-AT7 GY-18
H907-AT11 GN-18

6
7
8

F711-AT31 GN-18
F712-AT30 GY-18

J766-AT10 PU-18
N756-AT18 PK-18

ESTICK CYL POS SNSR


ER-C1
ER-C2
215-8934
1552267
3E3376
A
+V
799-ER2 WH-16
B
GROUND
J766-ER1 PU-16
C
SIGNAL
H903-ER3 PK-16

STICK CYL POS SNSR


217-5776

F712-AT30 GY-18
F712-AT29 GY-18

1
2
3
4

+V
GROUND
SIGNAL

E-STICK JUMPER

F711-AT28 GN-18
F711-AT31 GN-18

F711-AT13 GN-18

AC-C9
1779654
C568-AC17 WH-12
516-AC18 GN-14
517-AC19 BU-14

8
9
10
11
12

892-AT38 BR-18
893-AT39 GN-18
H771-AT20 BR-18

CONN 28

NOTE C

799-PT10 WH-16
799-PT8 WH-16
799-PT7 WH-16
799-PT9 WH-16
799-PT1 WH-16
H901-PT11 OR-16
H902-PT12 YL-16
H903-PT13 PK-16
H907-PT14 GN-16
J766-PT4 PU-16
J766-PT6 PU-16
J766-PT3 PU-16
J766-PT5 PU-16

PT-C3
1552272
799-PT8 WH-16
J766-PT5 PU-16
H903-PT13 PK-16

CONN 30
1
2
3
4

+V
GROUND
SIGNAL

+V
GROUND
SIGNAL

1
2
3
4

PT-C4
1552272
799-PT10 WH-16
J766-PT4 PU-16
H902-PT12 YL-16

1
2
3
4

PT-C5
1552272
799-PT7 WH-16
J766-PT6 PU-16
H907-PT14 GN-16

PJ-C1
PJ-C2
3E3376
1552272
1
799-PJ1 WH-16
2
J766-PJ2 PU-16
3
H902-PJ3 YL-16

J766-PT2 PU-16

SWING POS. SNSR


214-4293

1
2
3
4

+V
GROUND
SIGNAL

86
85

30

122-AC26 BU-12

N960-WR6
N979-WR5
N970-WR8
N973-WR9

OR-18
GN-18
YL-18
BR-18

HI SPD RL
115-1615

87
87a

85

521-AR4 YL-18

87A

86
2

4
3

30

CONN 34

N979-WR5 GN-18
N960-WR6 OR-18
N957-WR7 PK-18

1
2
3
4
5
6
7
8
9
10
11
12

30

CBL-AA1 RD-00

POS

NEG

WR-C3
3E3364
N970-WR8 YL-18
N973-WR9 BR-18

1
2

AR-C2
3E3364
C511-AR3 WH-18
521-AR4 YL-18

1
2

CONN 24

NOTE D

CAB

CAN +
CAN GND

H771-AW22 BR-18

XG-C2
9X4385
133-XG1 BK-18

XG-C1
3E3376
1
2
3
4

F711-XG3 BK-18
F712-XG4 BK-18
200-XG2 BK-18

F711-AV13 BK-18
F712-AV14 BK-18
892-AV7 BK-18
893-AV8 BK-18
H771-AV10 BK-18

200-EF72 BK-18

200-EF76 BK-18

324-EF73 BU-18
200-EF76 BK-18

324-EF74 BU-18
200-EF78 BK-18

324-EF77 BU-18
200-EF78 BK-18

308-AW7 YL-18

F711-AW18
F711-AW14
F712-AW15
F712-AW19
H771-AW22

F711-AW16
F711-AW12
F712-AW17
F712-AW13

TO ACCUGRADE READY
CONN TO AW-C5
(SH 2 LOC B-8)

GN-18
GN-18
GY-18
GY-18

AX-C2
3E3388
1
127-AX3 OR-14
2
202-AX8 BK-18
3
K753-AX6 OR-14
4
K754-AX7 PK-14

F712-AW21 GY-18
F711-AW20 GN-18
GN-18
F711-AW20 GN-18
GN-18
GY-18
F712-AW21 GY-18
GY-18
BR-18

5
6
7
8

12

11

202-AX8 BK-18

J766-AW23 PU-18
J766-AW34 PU-18

K753-AW26
K753-AW26
K754-AW27
K754-AW27

OR-18
OR-18
PK-18
PK-18

127-AX4 OR-16
127-AX5 OR-16
202-AX9 BK-18
202-AX10 BK-18

R954-AX18
R954-AX18
R955-AX19
R955-AX19
R956-AX20
R956-AX20
R957-AX21
R957-AX21
R958-AX17
R958-AX17

F711-AX11 GN-18
F712-AX12 GY-18

OR-18
OR-18
GY-18
GY-18
BU-16
BU-16
GY-16
GY-16
GN-16
GN-16

F711-AX11 GN-18

F711-AX13 GN-18
F711-AX1 GN-18

F712-AX12 GY-18

F712-AX14 GY-18
F712-AX2 GY-18

AW-C5 AF-C1
1552264 3E3388
1
127-AW8 OR-14
2
202-AW28 BK-18
3
K753-AW26 OR-18
NOTE C
4
K754-AW27 PK-18

NOTE C

F711-AW16 GN-18
F712-AW17 GY-18

5
6
7
8

AF-C2
1552267
A
F711-AF1 GN-18
B
F712-AF2 GY-18
C

CONN 38

10

AWD SUPPR
106-8704

1
2

DIFF LOCK SOL


248-3290

RD-18
RD-18

1
2

BATTERY H
HD
230-6368 - NACD
3T-5760 - EAME

DIFF LOCK SUPPR


106-8704

1
2

G
NOTE H
EF-C17 EP-C1
EP-C2
1552269 3E3364
1003320
1
123-EP1 WH-18
2
200-EP2 BK-18

123-EF28 WH-18
200-EF6 BK-16

FUEL SHUTOFF SOL TURBO


176-6219

A
B

NOTE H
WC-C1
3E3364
1
123-WC1 WH-18

CONN 31

7G-1060

123-EF23 WH-18

FRAME ENGINE

31

200-EF55 BK-18

ENGINE BLOCK HEATER


120 VAC
234-1711
240 VAC
234-1710

FUEL SHUTOFF SOL-NA ENG

EF-C14
9X1054
123-EF18 WH-12
X977-EF54 YL-18
200-EF55 BK-18
X977-EF56 YL-12

123-EF18 WH-12

DESCRIPTION

FUEL SHUTOFF SOL NA


208-5029

COLD START ADV SOL


(EMISSIONS ENGINE) CONN

1
5
2
4
3

307-EF40 OR-18

EF-C21
1552269
X977-EF57 YL-18
307-EF40 OR-18

1
2

200-EF30 BK-16

EF-C7
1552269
X977-EF8 YL-14
200-EF30 BK-16

1
2

EF-C9
1552269
123-EF53 WH-18
309-EF49 GY-18

1
2

123-EF53 WH-18

86
85

30
FUEL LIFT PUMP RL
115-1615
RELAY K3 (40 A)

87
87a

FUEL LIFT PUMP SUPPR


106-8704

FUEL LIFT PUMP


228-9129

MOTOR

EXCITATION RESISTOR
238-9397

309-EF21 GY-18

309-EF51 GY-18

D+

450-EF38 YL-18

450-EF38 YL-18

ALTTERNATOR
225-3144-100A
225-3145-120A

EF-C8
9X1054
101-EF11 RD-12
123-EF10 WH-18
310-EF15 PU-18

CBL-CC1 RD-2
1
5
2
4
3

384-EF50 BU-12

86
85

30

START AID RELAY


115-1615

87
87a
EF-C11
2219804
384-EF24 BU-10

GLOW PLUGS

384-EF50 BU-12

&
EF-C25
9X1054
101-EF9 RD-12
306-EF12 GN-18
218-EF63 BK-18
304-EF64 WH-12

306-EF12 GN-18
218-EF63 BK-18
101-EF11 RD-12
STARTER
143-0539
S

1
5
2
4
3

86
85

30

START RELAY
115-1615

87
87a

304-EF64 WH-12
101-EF11 RD-12
101-EF9 RD-12
CBL-CC1 RD-2
CBL-AA1 RD-00

AX-C6
9X1054
202-AX9 BK-18
K753-AX6 OR-14
K754-AX7 PK-14
R958-AX17 GN-16

A
B
C

86
85

20-XL20 RD-18
19-XL19 RD-18

30

87
87a

POWER MOD RL c1
115-1615
RELAY K3 (40 A)

GC TERM RES
134-2540

XC-C2
AX-C3 XC-C1
6D5257 B
1552273 3E3382
A
1
R954-AX18 OR-18
R954-XC1 BK-18
B
2
R955-AX19 GY-18
R955-XC2 BK-18
C
3
R956-AX20 BU-16
R956-XC3 BK-16
D
4
R957-AX21 GY-16
R957-XC4 BK-16
E
5
R958-AX17 GN-16
R958-XC5 BK-16
F
6
202-XC6 BK-18
202-AX10 BK-18
AX-C7 XE-C2
1552272 3E3376
1
127-AX4 OR-16
127-XE1
2
200-AX15 BK-16
200-XE2
3
127-AX5 OR-16
127-XE3
4
200-AX16 BK-16
200-XE4

G
H

7
8

NOTE C

XL-C3
5 004 022

SWITCHED PWR
SWITCHED PWR
BATTERY
GND
AWAKE
AWAKE GND
SWITCHED PWR
SWITCHED PWR

1
1 RTN

3
3 RTN

PWR
GND
PWR
GND

E
F
G
H

LASER MAST
226-2333
A
B
C
D
E
F
G
H
I
J

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
GND
GND
BATTERY
NC
NC

A
B
C
D
E
F

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND

XL-C5
4 019 004
8-XL8 RD-18
18-XL18 YL-18
13-XL13 GN-18
2-XL2 BK-18

18-XL18 YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

POWER MODULE
226-9169

XE-C1
3R9965 A
A
BK-16
B
BK-16
C
BK-16
D
BK-16

XF-C2
AX-C4 XF-C1
2532696
1552264 3E3388
1
R954-AX18 OR-18
R954-XF1 BK-18
2
R955-AX19 GY-18
R955-XF2 BK-18
3
F711-AX1 GN-18
F711-XF3 BK-18
4
F712-AX2 GY-18
F712-XF4 BK-18
5
R956-AX20 BU-16
R956-XF5 BK-18
6
R957-AX21 GY-16
R957-XF6 BK-18

21-XL21 RD-18

11-XL11 YL-18

14-XL14 GY-18
15-XL15 BU-18
13-XL13 GN-18

22-XL22 RD-18

7-XL7 RD-18

23-XL23 BK-18

XL-C4
1429117

1
2
3
4

XL-C6
4 040 133
14-XL14 GY-18
9-XL9 RD-18
3-XL3 BK-18

12-XL12A RD-14

1
2
3
4

11-XL11 YL-18

11-XL11 YL-18
17-XL17 BR-18
16-XL16 WH-18
1-XL1 BK-18

1-XL1 BK-18

1-XL1 BK-18
23-XL23 BK-18
7-XL7 RD-18
21-XL21 RD-18
22-XL22 RD-18

7-XL7A RD-18
20-XL20 RD-18
1-XL1A BK-18

12-XL12 RD-14

24-XL24 RD-14
14-XL14 GY-18
15-XL15 BU-18
13-XL13 GN-18
16-XL16 WH-18

13-XL13 GN-18
14-XL14 GY-18
15-XL15 BU-18
16-XL16 WH-18
17-XL17 BR-18
XL-C1
3E3364
12-XL12 RD-14
6-XL6 BK-14

21-XL21 RD-18

2-XL2
3-XL3
4-XL4
5-XL5

15-XL15 BU-18
10-XL10 RD-18
4-XL4 BK-18

BK-18
BK-18
BK-18
BK-18

1
2
3
4

XL-C8
4 040 133

18-XL18 YL-18
12-XL12A RD-14

1
2

XL-C7
4 040 133

1-XL1A BK-18

7-XL7 RD-18

11-XL11 YL-18

LASER RECEIVER
253-8329

17-XL17 BR-18
6-XL6 BK-14

6-XL6A BK-14

414 IL - ATCH

7-XL7A RD-18

16-XL16 WH-18
17-XL17 BR-18

8-XL8 RD-18
9-XL9 RD-18
10-XL10 RD-18

5-XL5 BK-18
13-XL13 GN-18
14-XL14 GY-18
15-XL15 BU-18
16-XL16 WH-18
17-XL17 BR-18
18-XL18 YL-18
24-XL24 RD-14
6-XL6A BK-14

26-XL26 BK-18

1
2
3
4

XL-C2
1552269
1
2

LASER RECEIVER COIL


276-0764
PWR (+)
TERMINATION CONT
CAN HIGH
CAN LOW
PWR CONT
PWR (-)

TERM RES 3
134-2540

1
5
2
4
3

A
B
C
D
E
F

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

NOTE C

ACCUGRADE LASER REFERENCED - ATCH (NACD)

B+

ENGINE

AX-C5
1552267
F711-AX13 GN-18
F712-AX14 GY-18

K754-AX7 PK-14
K753-AX6 OR-14

CONN 38

J766-AW31 PU-18

AW-C4
1552272
133-AW1 OR-18
202-AW5 BK-18
F711-AW18 GN-18
F712-AW19 GY-18

NOTE C

ADVISOR DISPLAY
284-8905

NOTE A

127-AX3 OR-14

AWD SOL
248-3290

RD-18
RD-18

1
2

NOTE A
(TO BAT POS TERM)
+ BATTERY
GROUND
KEYSWITCH INPUT
SS LOCK (EAME ONLY)
CAT DL+
CAT DLGRD CHK CAN GRD CHK CAN +
POWER MOD SIG +
POWER MOD SIG CHASSIS GND

FRAME GND

NOTE C

13

NOTE C
202-AV6 BK-18
202-AV2 BK-18
202-AV9 BK-18

ACCUGRADE SITE REFERENCED - ATCH (NACD)

14

AV-C2
NOTE C
1471444
1
105-AV1 BK-18
2
202-AV2 BK-18
3
308-AV3 BK-18
4
H771-AV10 BK-18
8
893-AV8 BK-18
9
892-AV7 BK-18
34
F712-AV14 BK-18
50
F711-AV13 BK-18
54
K753-AV4 BK-18
55
K754-AV5 BK-18
66
202-AV6 BK-18

105-AV1 BK-18
202-AV9 BK-18
308-AV3 BK-18
K753-AV4 BK-18
K754-AV5 BK-18

202-AW28 BK-18
202-AW6 BK-18

CONN 35

INCLINOMETER
249-5652

ACCUGRADE SITE REFERENCED - ATCH (MECH) (NACD)

1
2
3
4
5
6
7
8
9
10
11
12

200-AX15 BK-16
200-AX16 BK-16

799-AW33 WH-18
799-AW32 WH-18
799-AW2 WH-18
892-AW10 BR-18
893-AW11 GN-18
NOTE C

NOTE C

A
B
C
D
E
F

AW-C1
1552252
105-AW3 RD-18
202-AW6 BK-18
308-AW7 YL-18
K753-AW26 OR-18
K754-AW27 PK-18

NOTE C

EF-C4
1552269

552-EF71 WH-18
200-EF72 BK-18

AV-C1
3E5179

BRAKE FLUID LEVEL SW


4E-8619

552-EF69 WH-18
200-EF70 BK-18

CIRCUIT GROUPING
DESIGNATION

H#

CONN 37

NOTE C

NOTE C

BK-16
BR-16

COLD START ADV SW


245-6841 NA
245-6842 TURBO

ATCH WIRE, CABLE


COMPONENT

105-AW3 RD-18
127-AW8 OR-14

892-AW10 BR-18
893-AW11 GN-18
H771-AW22 BR-18

CONV TEMP SNDR


4W-9972

FORWARD HORN
164-9425

1
2

BK-18
BK-18

TO AC HARN
CONN AC-C10
(SH 2 LOC E-8)

CONN 39 NOTE C

105-AW3 RD-18
127-AW8 OR-14
133-AW1 OR-18
202-AW4 BK-18
308-AW7 YL-18
799-AW2 WH-18
892-AW10 BR-18
893-AW11 GN-18
F711-AW14 GN-18
F712-AW15 GY-18
H771-AW22 BR-18
J766-AW23 PU-18

CONNECTOR
NOT USED

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

202-AW4 BK-18
202-AW5 BK-18

F711-AW14 GN-18
F712-AW15 GY-18

1
2

CIRCUIT NOT CONNECTED

F711-AW12 GN-18
F712-AW13 GY-18
892-AW10 BR-18
893-AW11 GN-18

OR-18
YL-18
PK-18
GY-18
GN-18

EF-C24
1552269
H707-EF58 YL-18
200-EF61 BK-18

EF-C30
1552269

CBL-GG1 RD-00
POS

CIRCUIT CONNECTED

AY-C2 AW-C8
3E3382 1552273
1
799-AW32 WH-18
2
J766-AW31 PU-18
3
H901-AW24 OR-18
4
H902-AW25 YL-18
5
H903-AW29 PK-18
6
H907-AW30 GN-18

H901-AW24
H902-AW25
H903-AW29
H904-AW35
H907-AW30

CONNECTOR
NOT USED

BATTERY

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

TO CAB GROUND STUD


(SH 1 LOC D-5)

133-AW1 OR-18

CONN 33

1
2

EF-C29
1552269

BATTERY ST
STD
230-6368 - NACD
3T-5760 - EAME

CBL-HH1 BK-00

87
87a

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

SYMBOL

NOTE C

EF-C13
1552269
H707-EF45 YL-18
200-EF34 BK-18

EF-C1
1552269

CBL-GG1 RD-00

DEAD ENGINE LOWER COMMAND RELAY


115-1615

COLOR

TO PLATFORM HARN
CONN PL-C69
(SH 1 LOC I-5)

TO POWER DISTRIBUTION
MODULE
(SH 1 LOC I-1)

AW-C11
1552272
799-AW33 WH-18
J766-AW34 PU-18
H904-AW35 GY-18

CONN 36

FUEL LEVEL SENDER


251-3231-NON-EST

552-EF17 WH-18
200-EF70 BK-18

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

A/C SHUTOFF RLY


3E-9362

PT-C2
1552272
799-PT9 WH-16
J766-PT3 PU-16
H901-PT11 OR-16

F711-AT13 GN-18
F712-AT14 GY-18

15

87
87a

ABBREV

AR-C1
1116795

PK-18
BK-18

NACD ONLY

BLADE, SPADE, RING,


OR SCREW TERMINAL

113-AR1 OR-18
569-AR2 PK-18

ENGINE OIL PRESSURE SW


237-4894

CBL-LL1 RD-2

CBL-HH1 BK -00

PRODUCT LINK 121SR - ATCH

NOTE C
PT-C1 AY-C1
3E3382 1552273
1
799-PT1 WH-16
799-AY1 WH-16
2
J766-PT2 PU-16
J766-AY2 PU-16
3
H901-PT11 OR-16
H901-AY3 OR-16
4
H902-PT12 YL-16
H902-AY4 YL-16
5
H903-PT13 PK-16
H903-AY5 PK-16
6
H907-PT14 GN-16
H907-AY6 GN-16

BAT

16

1
5
2
4
3

1
2

SPLICE

NOTE C

17

122-AC24 BU-12
515-AC4 GY-18
200-AC2 BK-18
C568-AC3 WH-12

200-AC27 BK-12

TO AC TACHOMETER
AC SIG TERMINAL
(SH 1 LOC D-15)

NOTE C
AT-C3 AW-C2
1552252 3E5179
1
133-AW1 OR-18
2
202-AW4 BK-18
3
308-AW7 YL-18
4
127-AW8 OR-14
5
105-AW3 RD-18
6
799-AW2 WH-18
7
J766-AW23 PU-18

133-AT21 OR-18
202-AT25 BK-18
308-AT22 YL-18
127-AT24 OR-14
105-AT23 RD-18
799-AT8 WH-18
J766-AT10 PU-18

614-AC6 PU-18

6
7
8
9
10
11
12

RS-232-RXD
RS-232-GND
RS-232-DTR
RS-232-DSR

CONN 14

PU-14
PU-14
PU-14
PU-14

87

CONN 29

NOTE C

TO PLATFORM HARN
CONN PL-C35
(SH 1 LOC D-12)

AC-C1
9X1054

EF-C10
1552269
447-EF22 PK-18
202-EF7 BK-18

MOTOR

893-AT34 GN-18
893-AT39 GN-18

975-AT19 WH-18

A
B
C

1
2

MTR BAT

892-AT38 BR-18
892-AT33 BR-18

892-AT15 BR-18

124-AC5 GN-18
614-AC6 PU-18
521-AC29 YL-18

125-WR1
200-WR2
308-WR3
403-WR4

WR-C2
3E5179
OR-18
BK-18
YL-18
GN-18

COOLANT TEMPERATURE SW
235-8747

1
2

EF-C32
1552269
405-EF39 GY-18
202-EF13 BK-18

AIR CONDITIONER SHUTOFF

CONN 5

AT-C8
3E3364

AC-C7
3E3370

WH-18
WH-18
PU-18
PU-18
PU-18

E528-AC11
E528-AC12
E528-AC13
E528-AC28

TO AC TACHOMETER
IGN TERMINAL (133 OR)
(SH 1 LOC D-15)

HEATER AND AIR CONDITIONER CIRCUIT.


TURN SIGNAL/WIPER/WASHER CIRCUIT.
RS-232 PRODUCT LINK.
ACCUGRADE CONTROL CIRCUIT.

1
2
3
4
5
6
7
8
9
10
11
12

PROD LINK RADIO WR-C1


263-9088
1552252
1
BAT +
125-WR1 OR-18
2
BAT 200-WR2 BK-18
3
KEY SW RUN
308-WR3 YL-18
4
R TERM
403-WR4 GN-18
5
RS-232-TXD
N957-WR7 PK-18

CONN 37

C568-AC17 WH-12
C568-AC16 WH-12

POWER SIDESHIFT CIRCUIT.

AT-C5
3E5179

NOTE C

AC-C10 AC-C5
1552269 3E3364
1
C511-AC7 WH-18
C511-AC30 WH-18
2
521-AC29 YL-18

REAR WASHER MOTOR


6T-1375

COOLANT TEMP SENDER


244-3106

NOTE Z

AIR CONDITION - ATCH

MACHINE SECURITY CIRCUIT.


TRANSMISSION CONTROL CIRCUIT.
AWD CONTROL CIRCUIT.
TO PLATFORM HARN
CONN PL-C65
(SH 1 LOC I-15)

200-AC27 BK-12
200-AC2 BK-18

1
2

NOTE A
(TO FRAME GROUND)

CONNECT AC-C10 TO
AC SHUTOFF HARN
CONN AR-C2
(SH 2 LOC C-9)

122-AC26 BU-12
122-AC24 BU-12

EF-C12
1552269
441-EF19 OR-18
202-EF4 BK-18

MOTOR

AIR FILTER SW
260-1336 TURBO ENGINES
187-2868 NA ENIGNES

EF-C18
7N9738
1
432-EF68 PK-16
2
202-EF48 BK-16

(TO NEG TERM)


CBL-KK1 BK-00

DEAD ENGINE LOWER ENABLE RELAY


115-1615

7G-1060

C568-AC3 WH-12

STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
J1939(CAN) DATA LINK.

202-AT3 BK-16

30

FOR MACHINES WITH AC:


REMOVE JUMPER CONNECTED
TO AC-C10

C511-AC7 WH-18

NOTE N

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

18

522-AC20
522-AC20
614-AC15
614-AC14
614-AC23

MOTOR SPD RES


204-9921

2&1 5&4

A
B

FRONT WASHER MOTOR


6T-1375

KK-T2
1S7251

515-AC4 GY-18
516-AC18 GN-14
516-AC18 GN-14
517-AC19 BU-14
517-AC19 BU-14
521-AC29 YL-18

AC-C4
3E3364
1
522-AC20 WH-18
2
C511-AC7 WH-18

THERMOSTAT WIRE AS
220-3762

WIRE GROUP COLOR DESCRIPTIONS

AC-C2
2285856

E528-AC11 PU-14
200-AC9 BK-18

SIG MSS IND


RTN MSS IND
SIG MSS

2&3 5&6

AC ON

200-AC10 BK-12
200-AC22 BK-14
200-AC25 BK-14
200-AC8 BK-14
200-AC9 BK-18

200-AC25 BK-14

E529-AC21 YL-14

HEATER ON

EF-C23
1166158
420-EF60 OR-18
202-EF59 BK-18

MOTOR

EF-C31
1237615

NOTE C
EF-C34
1552269
E900-EF65 WH-18
E901-EF66 GN-18

NOTE A
(TO POS TERM)

(NOTE B)

124-AC5 GN-18

10

BLOWER SPEED SW
214-4695

CRANK INTERRUPT RELAY


115-1615

LOAD CHECK DISABLE SUP2


106-8704

LOAD CHECK DISABLE ATCH

122-AC1 BU-12

30

85 87
87A

85

EF-C20
1552269
406-EF37 PU-18
202-EF43 BK-18

FUNCTION CONNECTIONS

AC-C3
2285856
200-AC22 BK-14
124-AC5 GN-18
122-AC1 BU-12
200-AC8 BK-14

CONN 19

OR CONN MY-C3 TO WC-C1 (NA ENGINE)

126-AT5 RD-14
126-AT6 RD-14

TO PLATFORM HARN
CONN PL-C64
(SH 1 LOC D-5)

1
5
2
4
3

86

HVAC - ATCH

CBL-LL1 RD-2
TO POWER DISTRIBUTION
BLOCK SH 1 LOC I-1

NEG

1
5
2
4
3

EF-C19
1552269
322-EF26 GY-16
200-EF3 BK-18

HEATER / AC SW

CONN 31 CONN MY-C3 TO EP-C1 (TURBO ENGINE)

126-AT4 RD-14

VENT SW
214-4703
NOTE M

10

HEATER AC SW
214-4718
NOTE M

MACHINE SECURITY SYSTEM - ATCH

AT-C2
J2 1471446
KEY SWITCH START

105-MX1 RD-18
200-MX4 BK-18

MACHINE SECURITY VALVE.AS


257-7211

308-AT32 YL-18

202-AT1 BK-16
614-AT17 PU-18

MX-C1
3E5179
105-MX1 RD-18
202-MX2 BK-18

BK-18
GN-18
OR-18
GY-18
PU-18
GY-16
BU-18
GY-18
PU-18
OR-18
PK-16
YL-18
OR-18
PK-18
YL-18
PU-18
PU-16
WH-16
YL-18
WH-18
YL-18
BU-18
BR-18
GY-18

NOTE A

1
5
2
4
3

200-AE7 BK-18

HVAC SUPPR
106-8704

1
2

EF-C28
1237615

1
2

LN-C5
9X1054
BK-12
WH-18
BK-18
BK-12

507-EF81 WH-16
200-EF83 BK-14

202-EF7 BK-18
202-EF13 BK-18
202-EF44 BK-18
202-EF48 BK-16
202-EF59 BK-18
202-EF4 BK-18
202-EF43 BK-18
202-EF67 BK-18

LOAD CHECK DISABLE SUP1


106-8704

LN-C9
1552269

G703-LN1 GN-18

AE-C1
1552269
513-AE1 OR-18
200-AE2 BK-18

FUEL WATER SEPARATOR


193-0618

BATTERY
GROUND
LAMP

452-EF86 PU-18

1
2

123-LN3 WH-18
G703-LN12 GN-18

PK-18
BK-18
YL-18

506-EF79 PU-16
200-EF82 BK-14

BK-18
RD-18
BU-18

LN-C4
1552269

G703-LN10 GN-18
G703-LN12 GN-18

NOTE A

1
2

AE-C4
3E3364
1
2

A
B
C

BK-14
BK-14

1
2

AC COMPRESSOR CLUTCH
214-4302

EF-C16
1552267

FLOAT DETENT LIMIT SW


131-0379

123-LN6 WH-18
G703-LN11 GN-18

REV SOL
278-0209

RH LOCK VALVE SOL


175-6916
A
B
C

202-LN19 BK-18
202-LN20 BK-14
202-LN21 BK-12
265-LN16 BK-18
265-LN22 BK-18
265-LN23 BK-12
265-LN24 BK-12
265-LN8 BK-18

GND CAB RF

CONNECTOR
NOT USED

RD-18
BR-18

LN-C7
1552267

123-LN15 WH-18
123-LN3 WH-18

RD-18
RD-18

H707-EF5 YL-18

LH LOCK VALVE SOL


175-6916
1
2

123-LN25 WH-18

1
2

AE-C2
1552269
513-AE5 OR-18
200-AE6 BK-18

CONN 40

NOTE A

RD-18
BR-18

LN-C6
1552269

123-LN4 WH-18

EF-C3
1552269
754-EF31 BU-18
923-EF75 GY-18

NOTE C

123-LN17 WH-18
123-LN2 WH-18
123-LN6 WH-18

FWD SOL
278-0209

ENGINE GND

LN-C1
1552269
123-LN2 WH-18
G703-LN9 GN-18

RD-18
RD-18

AE-C3 A/C REFRIGERANT PRESS


1684999 236-6923
A
521-AE4 YL-18
B
513-AE3 OR-18

450-EF38 YL-18
432-EF68 PK-16
324-EF74 BU-18
922-EF80 BR-18
923-EF75 GY-18
E900-EF65 WH-18
E901-EF66 GN-18
420-EF60 OR-18
310-EF15 PU-18
309-EF21 GY-18
307-EF40 OR-18

FRONT LH FLOOD STD


234-4328

FRONT LH FLOOD ATCH


234-4329

1
2

EF-C15
1552269

200-EF46 BK-14

E900-EF65 WH-18
E901-EF66 GN-18
H707-EF5 YL-18
1
2

EF-C2
1552269
752-EF35 YL-18
922-EF80 BR-18

123-EF52 WH-18
202-EF44 BK-18
439-EF16 YL-18

218-EF63
306-EF12
307-EF40
309-EF21
310-EF15
322-EF26
324-EF74
405-EF39
406-EF37
420-EF60
432-EF68
439-EF16
441-EF19
447-EF22
450-EF38
452-EF86
506-EF79
507-EF81
521-EF14
552-EF17
752-EF35
754-EF31
922-EF80
923-EF75

RH BEACON SOCKET
TR-C10 9R-7941
12376151
603-TR21 PK-18
RH BEACON
128-6985
200-TR22 BK-18
2

603-TR23 PK-18
608-TR3 GN-18
608-TR2 GN-18
630-TR15 GY-18
630-TR16 GY-18

607-TR5 PK-18
607-TR6 PK-18
608-TR3 GN-18

607-TR4 PK-16

200-TR9 BK-18
200-TR27 BK-12
200-TR22 BK-18

200-TR8 BK-18
200-TR11 BK-18
200-TR12 BK-18

603-TR21 PK-18
603-TR23 PK-18

603-TR25 PK-16

614-AC15 PU-18
E528-AC13 PU-14
E528-AC12 PU-14
522-AC20 WH-18
614-AC23 PU-18

J1

HIGH
LOW

RD-18

521-EF14 YL-18
200-EF41 BK-16

439-EF16 YL-18

NOTE C

LN-C3
9X1054
265-LN24 BK-12
N939-LN18 GN-18
202-LN19 BK-18
G703-LN26 GN-12

KEY SWITCH RUN

POSN

BU-18

RH HEADLIGHT AS.
RH DIP 195-0191
LH DIP 195-0189

N939-LN18 GN-18

105-MY4 RD-18
225-MY17 BK-18

18
19
20
21
22
23
24
25
26
27
28
29
30
31

TURN

ROTATING BEACON
180-3664

603-RN43 PK-16
200-RN14 BK-16

ROOF (EAME)

G848-MY8 GN-18
F846-MY9 PU-18

YL-18
BK-18
WH-18

(NOTE B)

(NOTE H)

AT-C1
1471445

LH HEADLIGHT AS.
RH DIP 195-0192
LH DIP 195-0190

HEADLIGHT AS.

BEACON SOCKET
1787539

TR-C6
1552269
607-TR6 PK-18
200-TR9 BK-18

(NOTE H)

A4:M1 MACHINE ECM


262-1408

HIGH
LOW

RD-18

M720-PE12 BU-18

REAR END HARN - EAME

RTN MSS
PWR
KEY SW
START RLY
START RLY
SIG
SIG MSS

POSN

200-EF55 BK-18
200-EF6 BK-16
200-EF30 BK-16
200-EF82 BK-14
200-EF83 BK-14
200-EF41 BK-16
200-EF3 BK-18
200-EF34 BK-18
200-EF70 BK-18
200-EF61 BK-18
200-EF72 BK-18
200-EF76 BK-18
200-EF78 BK-18

(NOTE H)

1
2
3
4
5
6

MY-C1
1552264
202-MY12 BK-18
A250-MY3 BK-18
105-MY4 RD-18
308-MY10 YL-18
A346-MY13 BU-18

TURN

BU-18

WH-18
WH-12
WH-18
WH-18
WH-18
WH-18

123-EF62 WH-18

M720-PE14 BU-18

87
87a

1
2
3
4
5
6
7
8

YL-18
BK-18
WH-18

1
2
3
4
5
6

619-RL10 GN-14

200-RL3 BK-16

FRONT RH ATCH FLOOD


234-4329

1
2

EF-C26
1673693
1
123-EF62 WH-18
2
202-EF67 BK-18
3
322-EF26 GY-16
4
441-EF19 OR-18
5
452-EF86 PU-18
6
447-EF22 PK-18
TO
521-EF14 YL-18
PLATFORM 7
8
552-EF17 WH-18
HARN
9
754-EF31 BU-18
CONN
10
752-EF35 YL-18
PL-C3
11
506-EF79 PU-16
(SH 1
12
507-EF81 WH-16
LOC
13
306-EF12 GN-18
F-5)
H707-EF5 YL-18
CONN 21 14
15
405-EF39 GY-18
16
218-EF63 BK-18
17
406-EF37 PU-18

RL-C2
1552273

FRONT LH STD FLOOD


234-4328

1
2

1
2

123-EF10
123-EF18
123-EF23
123-EF28
123-EF52
123-EF53

FRONT LH TURN LAMP


172-6489

YL-18
BK-18

619-RL13 GN-14
RN-C16
1552269
606-RN35 GY-18
200-RN9 BK-18

617-RN45 BR-18
618-RN44 YL-18

M719-PE17 GN-18
M719-PE27 GN-18

REAR HORN RELAY


115-1615

GND
IND
12V
PWR
POS
NEG
MSS
IND

ROOF (NACD)

CONNECTOR
NOT USED

30

1
2
3
4
5
6

RN-C4
3E3382
603-RN43
620-RN25
608-RN28
607-RN31

M719-PE16 GN-18
M719-PE18 GN-18

RT-C18
1552267
A
B
C

200-RN3 BK-12
200-RN3 BK-12

NOTE A

RN-C2
1552269
630-RN23 GY-18
200-RN8 BK-18

(NOTE B)

367-RT48 BU-18

LICENSE PLATE LAMP

1
2

PE-C6
1552269
M719-PE18 GN-18
200-PE6 BK-18

PE-C9
1552269
M720-PE12 BU-18
143-PE1 BR-18

UPPER CAB GND

RN-C11
1552269
608-RN29 GN-18
200-RN6 BK-18

200-RN4 BK-18
200-RN6 BK-18
200-RN7 BK-18
200-RN8 BK-18
200-RN11 BK-18
200-RN13 BK-18
604-RN41 OR-18
604-RN42 OR-18
605-RN38 YL-18
606-RN36 GY-18
608-RN29 GN-18
608-RN30 GN-18
617-RN45 BR-18
618-RN44 YL-18
630-RN23 GY-18
630-RN24 GY-18

200-RN9 BK-18
200-RN8 BK-18
200-RN4 BK-18
200-RN13 BK-18

200-RN2 BK-12

RN-C15
1552269
605-RN39 YL-18
200-RN15 BK-18

200-RN6 BK-18
200-RN11 BK-18
200-RN7 BK-18
200-RN5 BK-18
200-RN1 BK-12

200-RN1 BK-12

RN-C1
1552269
630-RN24 GY-18
200-RN7 BK-18

POWER SIDESHIFT PLATFORM

111-RT43 RD-12
111-RT42 RD-18
A305-RT30 YL-18
367-RT45 BU-12

RT-C3
1552269
617-RT5 BR-18
200-RT6 BK-18

1
2

PE-C3
1552269
M719-PE17 GN-18
200-PE10 BK-18

REAR RH STD FLOOD


234-4328

TO POWER BEYOND

YL-18
BK-18
BR-18
OR-18

REAR LH FLOOD ATCH


234-4329

RT-C17
9X1054

G962-RT40 OR-18
200-RT26 BK-18

BK-18
BK-18

SIDE SHIFT SUPPR2


106-8704

432-RT15 PK-18

RT-C16
1552269

1
2

1
2

SIDE SHIFT SUPPR


106-8704

202-RT29 BK-18

CONNECTOR 1
NOT USED 2

1
2

GY-18
GY-18
GY-18
GY-18

BK-18
BK-18

RT-C7
3E3382

202-RT29 BK-18
432-RT15 PK-18

G962-RT27 OR-18
200-RT23 BK-18

LP-C3
LP-C2
1552269
3E3364
617-LP8 BR-18
200-LP7 BK-18

R762-RT20
R762-RT32
R762-RT34
R762-RT46

1
2

SIDE SHIFT SUPPR RIGHT


106-8704

A305-RT30 YL-18
111-RT42 RD-18
111-RT43 RD-12
111-RT44 RD-14

R762-RT38 GY-18
R763-RT39 BU-18

CONNECTOR 1
NOT USED 2

1
2

CONN 3

R763-RT35 BU-18
R763-RT33 BU-18
R763-RT21 BU-18

R762-RT36 GY-18
R763-RT37 BU-18

CONNECTOR 1
NOT USED 2

SIDE SHIFT RIGHT SOL


249-7160

H771-RT24 BR-18

R762-RT32 GY-18
R763-RT33 BU-18

CONNECTOR 1
NOT USED 2

TO PLATFORM HARN
CONN PL-C16
(SH 1 LOC I-15)

LOCKOUT SOL
273-3525

617-RT1 BR-18
617-RT5 BR-18
618-RT7 YL-18
627-RT28 YL-18
G962-RT27 OR-18
G962-RT40 OR-18

RT-C12
1552269

BK-18
BK-18
BK-18
BK-18
BK-18
BR-18

1
2
3
4
5
6
7
8
9
10
11
12

604-RT13 OR-18
605-RT3 YL-18
606-RT9 GY-18
617-RT12 BR-18

RT-C11
1552269

617-RT12 BR-18
202-RT29 BK-18
604-RT13 OR-18
605-RT3 YL-18
606-RT9 GY-18
618-RT7 YL-18
627-RT28 YL-18
432-RT15 PK-18
R762-RT20 GY-18
R763-RT21 BU-18
G962-RT41 OR-18
H771-RT24 BR-18

G962-RT41 OR-18
H771-RT19 BR-18
H771-RT16 BR-18

CONNECTOR 1
NOT USED 2

SIDE SHIFT SUPPR LEFT


106-8704

RT-C8
3E5179

604-RT2 OR-18
604-RT8 OR-18

367-RT48 BU-18
200-RT25 BK-18

1
2

BK-18
BK-18

200-RT11 BK-14

321-RT22 BR-18
200-RT17 BK-18

1
2

RT-C10
1552269

LIC LAMP
196-0030

TO PLATFORM HARN
CONN PL-C38
(SH 1 LOC H-15)

1
2

REAR LH STD FLOOD


234-4328

PE-C1
3E3376
1
143-PE1 BR-18
2
200-PE5 BK-18
3
M719-PE16 GN-18
4
M721-PE20 WH-18

CONN 2

RT-C6
1552269

BACKUP ALARM
154-5428

TO PLATFORM HARN
CONN PL-C61
(SH 1 LOC H-15)

REAR END HARN - NACD

RT-C5
1552269

FOG LAMP
220-8698

A305-RC1 YL-18
321-RC3 BR-18
200-RC4 BK-18

1
2

REAR LH ATCH FLOOD


234-4329
1
2
3
4
5
6

RN-C17
1552272
605-RN38
200-RN13
617-RN45
604-RN41

REAR LH STT LAMP


9R-2385

RC-C5
3E3382

276-5450
RT-C2
1552272
1
TAIL
617-RT1 BR-18
2
STOP
604-RT2 OR-18
TURN
3
605-RT3 YL-18
GND
4
200-RT4 BK-18
617-RT5 BR-18

1
2
3
4

10

11

12

10

13

14

15

16

8
2

17

18