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Parts Manual SEBP4874-11 August 2010 VOLUME I Pages 1-690 See “General Information” for New Parts

Parts

Manual

SEBP4874-11

August 2010

VOLUME I

Pages 1-690

Parts Manual SEBP4874-11 August 2010 VOLUME I Pages 1-690 See “General Information” for New Parts Manual

See “General Information” for New Parts Manual Features.

320D & 320D L Excavators

FAL1-Up (Machine) KGF1-Up (Machine) GDC1-Up (Engine)

Powered By C6.4 Engine

Product and Dealer Information

Note: For product identication plate locations, see the section “Product Identication Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

MEMORANDA

MEMORANDA

SEBP4874-11

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A6

PULLEY

GP-FAN

.

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123

 

PULLEY

GP-IDLER

.

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.

.

.

127

REPAIR ALTERNATIVES

 

A9

VALVE MECHANISM GP

 

.

.

.

.

.

.

.

.

.

130

SUPPLEMENTAL COOLANT ADDITIVES

 

A10

LUBRICATION SYSTEM ADAPTER GP-REMOTE OIL FILTER

 

134

 

134

MAINTENANCE

PARTS

 

A11

BREATHER GP

.

.

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.

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.

136

 

.

.

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.

.

FILTER &

KIT-HIGH

MTG GP-ENGINE OIL SPEED OIL CHANGE

 

.

.

.

.

.

.

137

INDEX

A17

.

.

.

.

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.

139

.

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.

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.

MACHINE ARRANGEMENT CHASSIS AR

 

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.

.

1

. LINES GP-ENGINE OIL DRAIN LINES GP-TURBOCHARGER OIL

LINES

GP-ENGINE

OIL

.

.

.

.

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.

143

144

 

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.

1

 

146

CONVERSION AR-MACHINE DISTRIBUTION AR GENERAL AR MACHINE AR

 

2

 

.

.

.

.

.

.

.

.

.

.

.

.

4

COOLING SYSTEM

147

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

28

COOLER GP-ENGINE OIL COOLING AR-HIGH AMBIENT TEMP FAN GP-SUCTION

 

147

.

.

.

.

.

.

.

.

.

.

.

.

.

.

29

148

OPTION

AR-CAB

 

.

.

.

.

.

.

.

.

.

.

.

.

.

30

151

OPTION AR-COLD WEATHER

 

32

HOUSING & REGULATOR

 

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

158

OPTION

AR-COUPLER

 

34

PUMP GP-WATER RADIATOR & HYD OIL COOLER GP

 

159

OPTION AR-ELECTRICAL

 

35

 

.

.

.

.

161

OPTION

AR-GUARD

 

.

.

.

.

.

.

.

.

.

.

.

35

OPTION

AR-HYDRAULIC

 

.

.

.

.

.

.

.

.

.

36

AIR INLET AND EXHAUST SYSTEM AIR CLEANER & MOUNTING GP

 

.

.

.

.

.

202

OPTION

AR-CONTROL

 

.

.

.

.

.

.

.

.

.

.

36

 

202

OPTION

AR-HYDRAULIC

 

.

.

.

.

.

.

.

.

.

37

AIR

CLEANER

AR

.

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.

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204

OPTION

AR-VALVE

 

.

.

.

.

.

.

.

.

.

.

.

.

38

AIR

CLEANER

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

205

OPTION

AR-LIGHTING

 

39

CARTRIDGE AS-TURBOCHARGER

 

214

OPTION AR-LINKAGE OPTION AR-REGIONAL OPTION AR-CONFIGURATION OPTION AR-REGIONAL SPECIAL AR

.

.

 

40

42

EXTENSION

. LINES GP-MUFFLER DRAIN MANIFOLD GP-EXHAUST MANIFOLD GP-INLET MUFFLER GP TURBOCHARGER GP

LINES

.

GP-EXHAUST

.

.

.

.

.

.

.

.

.

.

GP-AIR .

.

.

.

 

.

.

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.

.

.

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.

.

.

.

.

215

216

43

 

.

.

.

.

.

.

.

220

43

 

.

.

.

.

.

.

.

.

221

.

.

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.

.

46

 

223

   

.

.

 

.

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.

.

.

.

.

.

.

227

ENGINE ARRANGEMENT

 

.

.

.

.

.

.

.

.

.

.

50

 

233

ENGINE

AR

.

.

.

.

.

.

.

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.

.

.

.

.

.

.

.

.

.

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50

ENGINE AR-COMPLETE

 

60

FUEL SYSTEM

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

236

INSTALLATION

AR-ENGINE

 

.

.

.

.

.

.

.

.

78

CAP GP-FUEL FILLER

236

 

FILTER

GP-FUEL

.

.

.

.

.

.

.

.

.

.

.

.

.

237

BASIC ENGINE CAMSHAFT GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

79

FILTER GP-WATER SEP & FUEL INJECTOR GP-FUEL LINES GP-FUEL

.

 

242

 

.

.

.

.

.

.

.

.

.

.

.

.

.

79

243

COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

81

.

.

.

.

.

.

.

.

.

.

.

.

247

83

MOUNTING

GP-FUEL FILTER

 

257

CYLINDER

BLOCK GP

 

.

.

.

.

.

.

.

.

.

.

84

MOUNTING

GP-PUMP

.

.

.

.

.

.

.

.

.

.

262

CYLINDER

HEAD

 

AS

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

88

PUMP

& MOTOR GP-REFUELING

 

.

.

.

.

.

263

CYLINDER

HEAD

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

89

PUMP AR-FUEL TRANSFER

 

264

FLYWHEEL GP GEAR GP-FRONT HOUSING GP-FLYWHEEL HOUSING GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

90

PUMP

GP-FUEL

.

.

.

.

.

.

.

.

.

.

.

.

.

265

 

91

PUMP

GP-REFUELING

.

.

.

.

.

.

.

.

.

.

266

 

.

.

.

.

.

.

.

.

92

STRAINER GP-FUEL

270

 

93

TANK

TANK

& MTG GP-FUEL GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

271

MOUNTING GP-ALTERNATOR

 

96

 

.

.

.

.

.

.

.

.

.

.

.

.

.

275

MOUNTING

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

97

VALVE GP-FUEL SHUTOFF

 

303

MOUNTING

GP-FAN DRIVE

 

98

MOUNTING

GP-STARTING

 

MOTOR

 

99

ELECTRICAL AND STARTING SYSTEM

 

304

PAN GP-OIL PISTON & ROD GP PULLEY GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

100

ALARM

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

304

 

.

.

.

.

.

.

.

.

.

.

.

.

104

ALARM

GP-TRAVEL

.

.

.

.

.

.

.

.

.

.

.

305

 

106

ALTERNATOR GP-CHARGING

 

306

SEBP4874-11

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

BATTERY & WIRING GP BLOCK GP-JUNCTION

 

308

WIRING GP-CHASSIS

 

455

333

WIRING

GP-COMBINED

 

FLOW

 

.

.

.

.

.

.

457

CAMERA

& MOUNTING

 

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

334

WIRING

GP-COMMUNICATION

.

.

.

.

.

.

460

CAMERA

AR .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

337

WIRING

GP-CONSOLE

 

470

. CONTROL & MTG GP-COMMUNICATION

CAMERA

.

GP

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

338

WIRING GP-CONVERTER

WIRING GP-ELECTRONIC CONTROL

 

474

478

 

339

WIRING

GP-ENGINE

.

.

.

.

.

.

.

.

.

.

.

480

CONTROL & MTG GP-ENGINE ELEK CONTROL & MTG GP-MACHINE CONTROL GP-UNPROGRAMMED ELECTRONICS GP- COMMUNICATION

 

343

344

WIRING

WIRING

WIRING

WIRING

. GP-FINE SWING GP-GRADE CONTROL GP-HEATER

GP-FAN

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

482

488

345

 

489

   

.

.

.

.

.

.

.

.

.

.

.

491

 

346

WIRING GP-HYDRAULIC CONTROL

 

494

ELECTRONICS

GP-MACHINE

 

346

WIRING

GP-MEDIUM PRESSURE

 

496

ELECTRONICS GP-MONITOR

347

WIRING GP-OVERLOAD WARNING WIRING GP-PLATFORM WIRING GP-QUICK COUPLER

 

497

FASTENER GP-WIRING HARNESS

. GRADE CONTROL AR-LASER GRADE CONTROL AR-SATELLITE GRADE CONTROL GP-LASER

GRADE

.

CONTROL

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

348

355

499

501

 

355

WIRING

WIRING

GP-RADIO GP-REFUELING PUMP

 

.

.

.

.

.

.

.

.

.

.

.

.

505

356

 

507

357

INSTALLATION AR-COMMUNICATION INSTALLATION GP-COMMUNICATION INSTALLATION GP-SECURITY

 

357

359

POWER TRAIN DRIVE GP-FINAL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

511

360

 

.

.

.

.

.

.

.

.

.

.

.

.

.

511

KIT-BRACKET LAMP GP-FLOOD

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

362

FINAL DRIVE GP DRIVE GP-FINAL

.

.

.

.

.

.

.

.

.

.

.

.

.

513

 

.

.

.

.

.

.

.

.

.

.

.

.

363

.

.

.

.

.

.

.

.

.

.

.

.

.

515

LIGHTING GP-CHASSIS LIGHTING GP-FLOOD

 

366

GEAR

GP-RING

.

.

.

.

.

.

.

.

.

.

.

.

.

518

 

.

.

.

.

.

.

.

.

.

.

367

GEAR

GP-TRANSFER

 

.

.

.

.

.

.

.

.

.

.

521

MAST

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

381

POWER TRAIN AR SPROCKET GP

 

.

.

.

.

.

.

.

.

.

.

.

.

521

MOUNTING

GP-MAST

 

.

.

.

.

.

.

.

.

.

.

382

 

.

.

.

.

 

.

.

.

.

.

.

.

.

.

522

MOUNTING

GP-RECEIVER

 

.

.

.

.

.

.

.

.

383

MOUNTING

GP-SENSOR

 

384

MOUNTING GP-WIRING

 

385

FRAME AND BODY

523

PANEL & MTG GP-CIRCUIT BREAKER

 

386

BOX

& MTG GP-STORAGE

 

523

PANEL

GP-CIRCUIT BREAKER

 

389

BOX GP-STORAGE BUMPER GP

 

524

PANEL GP-SWITCH

 

397

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

526

RECEIVER GP-SATELLITE

 

405

COUNTERWEIGHT & MOUNTING GP

 

527

SENSOR

SENSOR

& MOUNTING GP GP-ENGINE

 

.

.

.

.

.

.

.

.

405

COUNTERWEIGHT

AR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

539

 

.

.

.

.

.

.

.

.

.

.

407

COUNTERWEIGHT

GP

 

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

540

SENSOR GP-LIQUID LEVEL STARTING AR-COLD WEATHER

 

.

.

.

.

.

408

410

. COVER AS-SOUND SUPPRESSION

COVER

AS-ACCESS

.

.

.

.

.

.

.

.

.

.

553

557

STARTING MOTOR GP-ELECTRIC

 

.

.

.

.

411

COVER

GP-HOOD

.

.

.

 

.

.

.

.

.

.

.

.

.

558

SWITCH

SWITCH

SWITCH

SWITCH

SWITCH

SWITCH

SWITCH

SWITCH

SWITCH

GP-DISCONNECT GP-MAGNETIC GP-POSITION GP-PUSH BUTTON GP-REFUELING GP-ROTARY GP-START GP-TOGGLE GP-WIPER

 

.

.

.

.

.

.

.

.

415

DOOR GP-ACCESS FENDER & COVER FRAME GP-UPPER

GP

 

559

 

416

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

566

 

.

.

.

.

.

.

.

.

.

.

419

 

568

 

420

GEAR & BEARING GP-SWING

 

570

422

GUARD

AR

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

573

 

.

.

.

.

.

.

.

.

.

.

423

GUARD

GP-BOTTOM

.

.

.

.

.

.

.

.

.

.

.

574

 

.

.

.

.

.

.

.

.

.

.

.

425

GUARD

GP-SWIVEL

.

.

.

.

.

.

.

.

.

.

.

577

 

.

.

.

.

.

.

.

.

.

.

426

HANDRAIL GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

579

 

.

.

.

.

.

.

.

.

.

.

.

429

HOOD

& GUARD GP

.

.

 

.

.

.

.

.

.

.

.

.

580

TARGET GP-LASER

 

.

.

.

.

.

.

.

.

.

.

.

430

HOOD

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

631

WARNING

AR-OVERLOAD

 

.

.

.

.

.

.

.

.

430

HOOD

GP-ENGINE

.

.

.