Design Mix..

RANK READYMIX CONCRETE PRIVATE LIMITED.
CONCRETE MIX DESIGN ABSTRACT (REFERENCES :IS 383-1978, IS 456 -2000, IS 10262 -1982)
Sl No
Description
Unit
M05
M7.5
M10
M15
M20
M25
M30
M35
M40
M45
Cement (OPC)
Kg/Cum
80.00
100.00
130.00
170.00
230.00
270.00
310.00
350.00
380.00
420.00
PFA
Kg/Cum
60.00
60.00
80.00
70.00
90.00
90.00
70.00
70.00
70.00
60.00
Fine Aggregate
Kg/Cum
839.38
828.46
808.55
828.56
740.44
721.05
698.13
680.78
650.13
643.76
C.A. 10 mm.
Kg/Cum
461.66
497.08
485.13
476.42
417.68
406.75
422.55
412.05
404.13
400.18
C.A. 20 mm.
Kg/Cum
797.41
745.62
727.70
766.41
740.44
721.05
716.50
698.69
702.84
695.96
Water
Kg/Cum
140.00
144.00
147.00
120.00
160.00
165.60
163.40
168.00
171.00
168.00
Admixture
Kg/Cum
0.50
0.50
1.00
1.00
2.00
2.50
3.00
3.30
3.80
4.20
Density
Kg/Cum
2378.96
2375.66
2379.38
2432.39
2380.56
2376.94
2380.59
2379.53
2378.10
2387.89
w/c ratio
1.00
0.90
0.70
0.50
0.50
0.46
0.43
0.40
0.38
0.35
% OF PFA:
42.86
37.50
38.10
29.17
28.13
25.00
18.42
16.67
15.56
12.50
Total Cement content NORMAL MARKET PRICE incl. of transport, pumping and taxes (for a distance of less than 10km.)
140.00
160.00
210.00
240.00
320.00
360.00
380.00
420.00
450.00
480.00
1850.00
1900.00
1975.00
2100.00
2300.00
2425.00
2550.00
2650.00
2750.00
2900.00
X CONCRETE PRIVATE LIMITED.
ETE MIX DESIGN ABSTRACT IS 383-1978, IS 456 -2000, IS 10262 -1982)
M50
450.00
20.00 (M.Silica)
668.62
451.77
686.69
145.70
4.00
2406.79
0.31
4.26
470.00
3700.00
CONCRETE MIX DESIGN FOR M05 GRADE. (REFERENCES :IS 383-1978, IS 456 -2000, IS 10262 -1982) Design Stipulations Characteristics Strength of concrete specified(N/mm2) 5 Maximum size of aggregate to be used : 20mm Desired workability of concrete : 100 + 20 mm slump Exposure condition specified : Moderate Degree of quality control expected to be exercised at site : Good Test data on Materials Specific gravity of cement (OPC 53 Grade) 3.15 Specific gravity of coarse aggregate (20mm) 2.66 Specific gravity of coarse aggregate (10mm) 2.66 Specific gravity of fine aggregete(River sand(2.59) + Crushed stone sand(2.61) 2.605 Water absorption of CA 0.2 Water absorption of FA 2.5 Free surface moisture for coarse and fine aggregate :Nil Details of Mix Design DETERMINATION OF TARGET STRENGTH, FREE W/C RATIO AND AIR CONTENT Assumed Standard deviation (s) (from Table 8 of IS 456-2000) 1.00 Target average 28 day compressive strength of concrete N/mm2(Fck+1.65*s) 6.65 Specified W/C ratio 0.80 Entrapped air, as percentage of volume of concrete 2% (Table No.3, IS 10262 - 1982) DETERMINATION OF FREE WATER & ACTUAL CEMENT CONTENT Minimum cement content, kg/cu.m (Table -5, IS456-2000) -Selected cement content, kg/cu.m 140.00 Water cement ratio 1.00 Total free water content, litres/cu.m 140.00 DETERMINATION OF FINE AND COARSE AGGREGATE CONTENT Cementitious material 0.04 Free water content 0.14 Air content(m3) 0.02 Total volume occupied by above three parameters 0.20 Combined specific gravity of Aggregates 2.64 Determination of total aggregate 2098.46 Total aggregate, kg/cu.m. 2098.46 Fine aggregate (40% in total aggregate), kg/cu.m. 839.38 20mm aggregate (38% in total aggregate), kg/cu.m. 797.41 10mm aggregate (22% in total aggregate), kg/cu.m 461.66 Total: 2098.46
Mix proportions for M 05 grade concrete.

Ingredients Kg/cum Cement (OPC, 53 grade), kg/cu.m. 80.00 PFA 60.00 Fine aggregate, kg/cu.m. 839.38 Coarse aggregate 10 mm, kg/cu.m. 461.66 Coarse aggregate 20 mm, kg/cu.m. 797.41 Water, kg/cu.m. 140.00 Admixture, kg/cu.m. 0.50 Density 2378.46 w/c ratio 1.00 Note: Water & admixture content can be adjusted w.r.t. moisture content in aggregates without exceeding maximum w/c ratio, as specified by IS 456 - 2000
CONCRETE MIX DESIGN FOR M7.5 GRADE. (REFERENCES :IS 383-1978, IS 456 -2000, IS 10262 -1982) Design Stipulations Characteristics Strength of concrete specified(N/mm2) 7.5 Maximum size of aggregate to be used : 20mm Desired workability of concrete : 100 (+or -20) mm slump Exposure condition specified : Moderate Degree of quality control expected to be exercised at site : Good Test data on Materials Specific gravity of cement (OPC 53 Grade) 3.15 Specific gravity of coarse aggregate (20mm) 2.66 Specific gravity of coarse aggregate (10mm) 2.66 Specific gravity of fine aggregete(River sand(2.59) + Crushed stone sand(2.61) 2.605 Water absorption of CA 0.2 Water absorption of FA 2.5 Free surface moisture for coarse and fine aggregate :Nil Details of Mix Design DETERMINATION OF TARGET STRENGTH, FREE W/C RATIO AND AIR CONTENT Assumed Standard deviation (s) (from Table 8 of IS 456-2000) 2.00 Target average 28 day compressive strength of concrete N/mm2(Fck+1.65*s) 10.80 Specified W/C ratio 0.80 Entrapped air, as percentage of volume of concrete 2% (Table No.3, IS 10262 - 1982) DETERMINATION OF FREE WATER & ACTUAL CEMENT CONTENT Minimum cement content, kg/cu.m (Table -5, IS456-2000) -Selected cement content, kg/cu.m 160.00 Water cement ratio 0.90 Total free water content, litres/cu.m 144.00 DETERMINATION OF FINE AND COARSE AGGREGATE CONTENT Cementitious material 0.05 Free water content 0.14 Air content(m3) 0.02 Total volume occupied by above three parameters 0.21 Combined specific gravity of Aggregates 2.64 Determination of total aggregate 2071.16 Total aggregate, kg/cu.m. 2071.16 Fine aggregate (40% in total aggregate), kg/cu.m. 828.46 20mm aggregate (36% in total aggregate), kg/cu.m. 745.62 10mm aggregate (24% in total aggregate), kg/cu.m 497.08 Total: 2071.16
Mix proportions for M7.5 grade concrete.

CONCRETE MIX DESIGN FOR M10 GRADE. (REFERENCES :IS 383-1978, IS 456 -2000, IS 10262 -1982) Design Stipulations Characteristics Strength of concrete specified(N/mm2) 10 Maximum size of aggregate to be used : 20mm Desired workability of concrete : 100 (+or -20) mm slump Exposure condition specified : Moderate Degree of quality control expected to be exercised at site : Good Test data on Materials Specific gravity of cement (OPC 53 Grade) 3.15 Specific gravity of coarse aggregate (20mm) 2.66 Specific gravity of coarse aggregate (10mm) 2.66 Specific gravity of fine aggregete(River sand(2.59) + Crushed stone sand(2.61) 2.605 Water absorption of CA 0.2 Water absorption of FA 2.5 Free surface moisture for coarse and fine aggregate :Nill Details of Mix Design DETERMINATION OF TARGET STRENGTH, FREE W/C RATIO AND AIR CONTENT Assumed Standard deviation (s) (from Table 8 of IS 456-2000) 2.00 Target average 28 day compressive strength of concrete N/mm2(Fck+1.65*s) 13.30 Specified W/C ratio 0.80 Entrapped air, as percentage of volume of concrete 2% (Table No.3, IS 10262 - 1982) DETERMINATION OF FREE WATER & ACTUAL CEMENT CONTENT Minimum cement content, kg/cu.m (Table -5, IS456-2000) --Selected cement content, kg/cu.m 210.00 Water cement ratio 0.70 Total free water content, litres/cu.m 147.00 DETERMINATION OF FINE AND COARSE AGGREGATE CONTENT Cementitious material 0.07 Free water content 0.15 Air content(m3) 0.02 Total volume occupied by above three parameters 0.23 Combined specific gravity of Aggregates 2.64 Determination of total aggregate 2021.38 Total aggregate, kg/cu.m. 2021.38 Fine aggregate (40% in total aggregate), kg/cu.m. 808.55 20mm aggregate (36% in total aggregate), kg/cu.m. 727.70 10mm aggregate (24% in total aggregate), kg/cu.m 485.13 Total: 2021.38
Mix proportions for M10 grade concrete.

CONCRETE MIX DESIGN FOR M15 GRADE. (REFERENCES :IS 383-1978, IS 456 -2000, IS 10262 -1982) Design Stipulations Characteristics Strength of concrete specified (N/mm2) 15 Maximum size of aggregate to be used : 20mm Desired workability of concrete : 100(+or-20) mm slump Exposure condition specified : Mild Degree of quality control expected to be exercised at site : Good Test data on Materials Specific gravity of cement (OPC 53 Grade) 3.15 Specific gravity of coarse aggregate (20mm) 2.66 Specific gravity of coarse aggregate (10mm) 2.66 Specific gravity of fine aggregete 2.615 Water absorption of CA 0.2 Water absorption of FA :2.5 Free surface moisture for coarse and fine aggregate :Nil Details of Mix Design DETERMINATION OF TARGET STRENGTH, FREE W/C RATIO AND AIR CONTENT Assumed Standard deviation (s) (from Table 8 of IS 456-2000) 4.00 Target average 28 day compressive strength of concrete N/mm2(Fck+1.65*s) 21.60 Specified W/C ratio 0.53 Entrapped air, as percentage of volume of concrete 2% (Table No.3, 10262 - 1982) DETERMINATION OF FREE WATER & ACTUAL CEMENT CONTENT Minimum cement content, kg/cu.m (Table -5, IS456-2000) 240.00 Selected cement content, kg/cu.m 240.00 Water cement ratio 0.50 Total free water content, litres/cu.m 120.00 DETERMINATION OF FINE AND COARSE AGGREGATE CONTENT Cementitious material 0.08 Free water content 0.12 Air content(m3) 0.02 Total volume occupied by above three parameters 0.22 Combined specific gravity of Aggregates 2.64 Determination of total aggregate 2071.39 Total aggregate, kg/cu.m. 2071.39 Fine aggregate (40% in total aggregate), kg/cu.m. 828.56 20mm aggregate (37% in total aggregate), kg/cu.m. 766.41 10mm aggregate (23% in total aggregate), kg/cu.m 476.42 Total: 2071.39

CONCRETE MIX DESIGN FOR M20 GRADE. (REFERENCES :IS 383-1978, IS 456 -2000, IS 10262 -1982) Design Stipulations Characteristics Strength of concrete specified (N/mm2) 20 Maximum size of aggregate to be used : 20mm Desired workability of concrete : 100(+or-20) mm slump Exposure condition specified : Mild Degree of quality control expected to be exercised at site : Good Test data on Materials Specific gravity of cement (OPC 53 Grade) 3.15 Specific gravity of coarse aggregate (20mm) 2.66 Specific gravity of coarse aggregate (10mm) 2.66 Specific gravity of fine aggregete 2.615 Water absorption of CA 0.2 Water absorption of FA :2.5 Free surface moisture for coarse and fine aggregate :Nil Details of Mix Design DETERMINATION OF TARGET STRENGTH, FREE W/C RATIO AND AIR CONTENT Assumed Standard deviation (s) (from Table 8 of IS 456-2000) 4.00 Target average 28 day compressive strength of concrete N/mm2(Fck+1.65*s) 26.60 Specified W/C ratio 0.53 Entrapped air, as percentage of volume of concrete 2% (Table No.3, 10262 - 1982) DETERMINATION OF FREE WATER & ACTUAL CEMENT CONTENT Minimum cement content, kg/cu.m (Table -5, IS456-2000) 300.00 Selected cement content, kg/cu.m 320.00 Water cement ratio 0.50 Total free water content, litres/cu.m 160.00 DETERMINATION OF FINE AND COARSE AGGREGATE CONTENT Cementitious material 0.10 Free water content 0.16 Air content(m3) 0.02 Total volume occupied by above three parameters 0.28 Combined specific gravity of Aggregates 2.64 Determination of total aggregate 1898.56 Total aggregate, kg/cu.m. 1898.56 Fine aggregate (39% in total aggregate), kg/cu.m. 740.44 20mm aggregate (39% in total aggregate), kg/cu.m. 740.44 10mm aggregate (22% in total aggregate), kg/cu.m 417.68 Total: 1898.56

CONCRETE MIX DESIGN FOR M25 GRADE. (REFERENCES :IS 383-1978, IS 456 -2000, IS 10262 -1982) Design Stipulations Characteristics Strength of concrete specified (N/mm2) :25 Maximum size of aggregate to be used : 20mm Desired workability of concrete : 100(+or-20) mm slump Exposure condition specified : Moderate Degree of quality control expected to be exercised at site : Good Test data on Materials Specific gravity of cement (OPC 53 Grade) 3.15 Specific gravity of coarse aggregate (20mm) 2.66 Specific gravity of coarse aggregate (10mm) 2.66 Specific gravity of fine aggregete(River sand(2.59) + Crushed stone sand(2.61) 2.61 Water absorption of CA 0.2 Water absorption of FA :2.5 Free surface moisture for coarse and fine aggregate :Nil Details of Mix Design DETERMINATION OF TARGET STRENGTH, FREE W/C RATIO AND AIR CONTENT Assumed Standard deviation (s) (from Table 8 of IS 456-2000) 4.00 Target average 28 day compressive strength of concrete N/mm2(Fck+1.65*s) 31.60 Specified W/C ratio 0.50 Entrapped air, as percentage of volume of concrete 2% (Table No.3, 10262 - 1982) DETERMINATION OF FREE WATER & ACTUAL CEMENT CONTENT Minimum cement content, kg/cu.m (Table -5, IS456-2000) 300.00 Selected cement content, kg/cu.m 360.00 Water cement ratio 0.46 Total free water content, litres/cu.m 165.60 DETERMINATION OF FINE AND COARSE AGGREGATE CONTENT Cementitious material 0.11 Free water content 0.17 Air content(m3) 0.02 Total volume occupied by above three parameters 0.30 Combined specific gravity of Aggregates 2.64 Determination of total aggregate 1848.84 Total aggregate, kg/cu.m. 1848.84 Fine aggregate (39% in total aggregate), kg/cu.m. 721.05 20mm aggregate (39% in total aggregate), kg/cu.m. 721.05 10mm aggregate (22% in total aggregate), kg/cu.m 406.75 Total: 1848.84

CONCRETE MIX DESIGN FOR M30 GRADE. (REFERENCES :IS 383-1978, IS 456 -2000, IS 10262 -1982) Design Stipulations Characteristics Strength of concrete specified(N/mm2) 30 Maximum size of aggregate to be used : 20mm Desired workability of concrete : 100(+or-20) mm slump Exposure condition specified : Moderate Degree of quality control expected to be exercised at site : Good Test data on Materials Specific gravity of cement (OPC 53 Grade) 3.15 Specific gravity of coarse aggregate (20mm) 2.66 Specific gravity of coarse aggregate (10mm) 2.66 Specific gravity of fine aggregete(River sand(2.59) + Crushed stone sand(2.61) 2.61 Water absorption of CA 0.2 Water absorption of FA 2.5 Free surface moisture for coarse and fine aggregate :Nil Details of Mix Design DETERMINATION OF TARGET STRENGTH, FREE W/C RATIO AND AIR CONTENT Assumed Standard deviation (s) (from Table 8 of IS 456-2000) 5.00 Target average 28 day compressive strength of concrete N/mm2(Fck+1.65*s) 38.25 Specified W/C ratio 0.45 Entrapped air, as percentage of volume of concrete 2% (Table No.3, 10262 - 1982) DETERMINATION OF FREE WATER & ACTUAL CEMENT CONTENT Minimum cement content, kg/cu.m (Table -5, IS456-2000) 320.00 Selected cement content, kg/cu.m 380.00 Water cement ratio 0.43 Total free water content, litres/cu.m 163.40 DETERMINATION OF FINE AND COARSE AGGREGATE CONTENT Cementitious material 0.12 Free water content 0.16 Air content(m3) 0.02 Total volume occupied by above three parameters 0.30 Combined specific gravity of Aggregates 2.64 Determination of total aggregate 1837.19 Total aggregate, kg/cu.m. 1837.19 Fine aggregate (38% in total aggregate), kg/cu.m. 698.13 20mm aggregate (39% in total aggregate), kg/cu.m. 716.50 10mm aggregate (23% in total aggregate), kg/cu.m 422.55 Total: 1837.19

Ingredients Kg/cum Cement (OPC, 53 grade), kg/cu.m. 310.00 PFA 70.00 Fine aggregate , kg/cu.m. 698.13 Coarse aggregate 10 mm, kg/cu.m. 422.55 Coarse aggregate 20 mm, kg/cu.m. 716.50 Water, kg/cu.m. 163.40 Admixture, kg/cu.m. 3.00 Density 2380.59 w/c ratio 0.43 Note: Water & admixture content can be adjusted w.r.t. moisture content in aggregates without exceeding maximum w/c ratio, as specified by IS 456 - 2000



CONCRETE MIX DESIGN FOR M50 GRADE. (REFERENCES :IS 383-1978, IS 456 -2000, IS 10262 -1982) Design Stipulations Characteristics Strength of concrete specified(N/mm2) Maximum size of aggregate to be used Desired workability of concrete Exposure condition specified Degree of quality control expected to be exercised at site Test data on Materials Specific gravity of cement (OPC 53 Grade) Specific gravity of coarse aggregate (20mm) Specific gravity of coarse aggregate (10mm) Specific gravity of fine aggregete(River sand(2.59) + Crushed stone sand(2.61) Water absorption of CA Water absorption of FA Free surface moisture for coarse and fine aggregate Details of Mix Design DETERMINATION OF TARGET STRENGTH, FREE W/C RATIO AND AIR CONTENT Assumed Standard deviation (s) (from Table 8 of IS 456-2000) Target average 28 day compressive strength of concrete N/mm2(Fck+1.65*s) Specified W/C ratio Entrapped air, as percentage of volume of concrete (Table No.3, 10262 - 1982) DETERMINATION OF FREE WATER & ACTUAL CEMENT CONTENT Minimum cement content, kg/cu.m (Table -5, IS456-2000) Selected cement content, kg/cu.m Water cement ratio Total free water content, litres/cu.m DETERMINATION OF FINE AND COARSE AGGREGATE CONTENT Cementitious material Free water content Air content(m3) Total volume occupied by above three parameters Combined specific gravity of Aggregates Determination of total aggregate Total aggregate, kg/cu.m. Fine aggregate (37% in total aggregate), kg/cu.m. 20mm aggregate (38% in total aggregate), kg/cu.m. 10mm aggregate (25% in total aggregate), kg/cu.m Total:

Ingredients Kg/cum Cement (OPC, 53 grade), kg/cu.m. Micro Silica Fine aggregate (River sand), kg/cu.m. Fine aggregate (Crushed stone sand), kg/cu.m. Coarse aggregate 10 mm, kg/cu.m. Coarse aggregate 20 mm, kg/cu.m. Water, kg/cu.m. Admixture, kg/cu.m. 450.00 20.00 468.04 200.59 451.77 686.69 145.70 4.00
Density 2426.79 w/c ratio 0.31 Note: Water & admixture content can be adjusted w.r.t. moisture content in aggregates without exceeding maximum w/c ratio, as specified by IS 456 - 2000
GRADE. 10262 -1982) 50 : 20mm : 100 (+or - 20) mm slump : Moderate : Good 3.15 2.66 2.66 2.605 0.2 2.5 :Nil
D AIR CONTENT 5.00 58.25 0.30 2%
450.00 470.00 0.31 145.70 0.15 0.15 0.02 0.31 2.64 1807.09 1807.09 668.62 686.69 451.77 1807.09
ates without exceeding maximum w/c ratio,

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RANK READYMIX CONCRETE PRIVATE LIMITED.

X CONCRETE PRIVATE LIMITED.

ETE MIX DESIGN ABSTRACT IS 383-1978, IS 456 -2000, IS 10262 -1982)

Mix proportions for M 05 grade concrete.

Mix proportions for M7.5 grade concrete.

Mix proportions for M10 grade concrete.

Mix proportions for M15 grade concrete.

Mix proportions for M20 grade concrete.

Mix proportions for M25 grade concrete.

Mix proportions for M30 grade concrete.

Mix proportions for M35 grade concrete.

Mix proportions for M40 grade concrete.

Mix proportions for M45 grade concrete.

Mix proportions for M50 grade concrete.

D AIR CONTENT 5.00 58.25 0.30 2%

ates without exceeding maximum w/c ratio,

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