Академический Документы
Профессиональный Документы
Культура Документы
Action Point
CGP2
CGP2
Steam trap
3 RUP
Steam leaks
Recommendation
Present Status
The un-insulated areas like valves, flanges, etc have high temperatures. An insulation spray eg. nonsulate may be applied where it is not possible to insulate with glass wool. To be attened in S/D All the HRSG manholes skin temperature found high. Porper ceramic insulation to be provided.
To be attened in S/D
Both HRSG steam drum manhole doors insulation found missing. To be insulated to avoid heat loss. To be attened in S/D All BFP's suction strainer insulation found missing . To be insulated. RUP HP freature extension valve is not insulated. Insulation to be provided. To be attened in S/D Thermography survey to be taken at regular intervals. Main Steam common header PCV found passing at deaerator floor. Main Steam common header steam trap found passing at CGP2 battery limit. Both deaerator vent water flash overat high loads. Deaerator trays to be checked. To be done.
To be attened.
To be attened in S/D
To be attened in S/D
To be attened in S/D
South Block HP steam line trap found missing between both isolation valve at PRDS area. To be attened in S/D Atomising steam PRDS isolation valve passing near SWAS room. To be attened in S/D HRSG 5 MS sampling line found punctured in threee places. To be attened in S/D
HP Steam header after battery limit along road no 4 vent valves found passing.
To be attened in S/D
LP steam header root valve gland leak near SWAS room to be attended. To be attened in S/D The enclosed steam leaks (next sheet) in RUP are to be attended. To be attended in co-ordination with concerned units.
Remarks
Ups Select End Trap Opertin Trap Mak Press Applicati ion - Install Module U/s Location Details Conc size g Type e ure on Trap ation code valve tn NB Status Level Type Boiler No.4 NorthEast Side Boiler No.4 East Side Boiler No.4 East Side Boiler No.4 East Side Boiler No.4 East Side Boiler No.4 East Side Boiler No.4 East Side NorthNorthNorthNorthNorthNorthW W W W W W W W 20 20 20 20 20 20 25 25 NT NT NT NT NT NT BPT21 TD-3 SPX SPX MP MP MP MP MP MP MP MP Tracing Tracing Tracing Tracing Tracing Tracing Tracing Drain OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
1 2 3 4 5 6 7 8
NT NT NT NT NT NT LK RC OK OK OK NT OK OK OK OS OS OK PL OK
UO UO UO UO UO UO UO UBO
GL GL GL GL GL OK GL OK
Boiler No.4 NorthEast Side Boiler No.4 NorthEast Side Boiler No.4 NorthEast Side Boiler No.4 NorthEast Side Boiler No.4 NorthEast Side Boiler No.4 NorthEast Side Boiler No.4 NorthEast Side Boiler No.4 NorthEast Side
TPS
TPS/TD-09
FW
20
TD
PNT
MP
Drain
OK
OK
UBO
OK
10
TPS
TPS/TD-10
FW
20
TD-3
SPX
MP
OK
OK
UBO
OK
11 12 13
FW FIT SCR FW
20 9 20
TD NT TD-3
PNT SPX
MP MP MP
OK NOK OK
OK OK OK
UBO O UBO
OK NO OK
14
TPS
TPS/TD-14
20
TD
PNT
MP
OK
OK
UBO
OK
15
TPS
TPS/TD-15
20
BPT
MP
Drain
NOK
OK
UBO
OK
16
TPS
TPS/FT-16
17
TPS
TPS/FT-17
Air Preheater Coil outlet of Boiler NO. FWF 4 Air Preheater Coil outlet of Boiler NO. FWF 4 Boiler No.3 North Side Boiler No.3 North Side Boiler No.3 North Side FW
40
IB
MP
Heating
OK
OK
UBDO
OK
40
IB
MP
Heating
OK
OK
UBDO
OK
18
TPS
TPS/BPT-18
20
TD
MP
Tracing
OK
OK
UBO
OK
19
TPS
TPS/BPT-19
FW
20
TD-3
SPX
MP
Tracing
OK
OK
UBO
OK
20
TPS
TPS/BPT-20
FW
20
TD-3
SPX
MP
Tracing
OK
OK
UBO
OK
Page 7 of 18
21
TPS
TPS/TD-21
Boiler No.3 North Side Boiler No.3 North Side Boiler No.3 North Side Boiler No.3 North Side Boiler No.2 North Side Boiler Side Boiler Side Boiler Side Boiler Side Boiler Side No.2 North No.2 North No.2 North No.2 North No.2 North
SCR
15
TD-3
SPX
MP
OK
OK
OS OS OS OS OS PL PL PL PL PL OS OS PL OK NT PL OS
NO
22
TPS
TPS/TD-22
SCR
15
TD-3
SPX
MP
OK
OK
NO
23
TPS
TPS/TD-23
SCR
15
TD-3
SPX
MP
OK
OK
NO
24
TPS
TPS/TD-24
20
TD-3
SPX
MP
OK
OK
UBO
OK
25 26 27 28 29 30 31
20 15 15 15 15 15 15
TD-3 TD BPT21 TD-3 TD-3 TD-3 BPT21 TD-3 TD-3 TD-3 NT TD-3 TD-3
MP MP MP MP MP MP MP
OK OK OK OK OK OK NOK
OK OK OK OK OK OK OK
OK OK OK NO NO NO OK
Boiler No.2 North Side Boiler No.2 North Side Boiler No.1 North Side Boiler No.1 North Side
32 33 34 35 36 37
W W W FIT SCR W W
20 20 20 12 20 15
MP MP MP MP MP MP
OK OK OK NOK OK OK
OK OK OK OK OK OK
OK OK OK NO OK OK
Boiler No.1 North Side Boiler No.1 North TPS/TD-36 Side TPS/TD-37 Boiler No.1 North Side
38
TPS
Pipe Track South of TPS/BPT-38 Boiler No.1 towards FW FO TANK Pipe Track South of TPS/BPT-39 Boiler No.1 towards FO TANK Pipe Track South of TPS/BPT-40 Boiler No.1 towards FO TANK
15
TD
ARM
MP
Tracing
OK
OK
OK
UBO
OK
39
TPS
15
NT
MP
Tracing
OK
OK
NT
UO
OK
40
TPS
15
NT
MP
Tracing
OK
OK
NT
UO
OK
Page 8 of 18
41
TPS
Pipe Track South of TPS/BPT-41 Boiler No.1 towards FO TANK Pipe Track South of TPS/BPT-42 Boiler No.1 towards FO TANK
15
NT
MP
Tracing
OK
OK
NT
UO
OK
42
TPS
15
NT
MP
Tracing
OK
OK
NT
UO
OK
43
TPS
Pipe Track South of TPS/BPT-43 Boiler No.1 towards FW FO TANK Pipe Track South of TPS/TD-44 Boiler No.1 towards FO TANK Pipe Track South of TPS/BPT-45 Boiler No.1 towards FO TANK Pipe Track South of TPS/BPT-46 Boiler No.1 towards FO TANK Pipe Track South of TPS/BPT-47 Boiler No.1 towards FO TANK Pipe Track South of TPS/TD-48 Boiler No.1 towards FO TANK Pipe Track South of TPS/TD-49 Boiler No.1 towards FO TANK Pipe Track South of TPS/TD-50 Boiler No.1 towards FO TANK TPS/TD-51 Near FO Heater No.1 Near FO Heater No.1 Near FO Heater No.1
15
TD
ARM
MP
Tracing
OK
OK
OK
UBO
OK
44
TPS
20
TD-3
SPX
MP
Drain
OK
OK
OK
UBO
OK
45
TPS
20
NT
MP
Tracing
OK
OK
NT
UO
OK
46
TPS
20
NT
MP
Tracing
OK
OK
NT
UO
OK
47
TPS
20
NT
MP
Tracing
OK
OK
NT
UO
OK
48
TPS
20
TD-3
SPX
MP
Drain
OK
OK
OK
UBO
OK
49
TPS
20
TD-3
SPX
HP
Drain
NOK
OK
PL
UBO
OK
50
TPS
20
TD-3
SPX
HP
Drain
NOK
OK
PL
UBO
OK
51
TPS
FW
20
TD
PNT
MP
Drain
OK
OK
OK OK OK
UO
OK
52
TPS
TPS/TD-52
20
TD
PNT
MP
Drain
OK
OK
UBO
OK
53
TPS
TPS/TD-53
20
TD
PNT
MP
Drain
OK
OK
UBO
OK
54
TPS
TPS/TD-54
20
TD
PNT
MP
Drain
OK
OK
PL PL
UBO
OK
55
TPS
TPS/TD-55
20
TD
PNT
MP
Drain
OK
OK
UBO
OK
Page 9 of 18
56 57 58
W W W
15 15 20
TD-3 TD TD
MP MP MP
OK OK OK
OK OK OK
OK PL OK OK OK OK RC RC LK OK OK OK OK OK OS NT NT NT NT NT
OK OK OK
59
TPS
60
TPS
61
TPS
62
TPS
Between Heater TPS/TD-59 & Heater -2 Between Heater TPS/BPT-60 & Heater -2 Between Heater TPS/TD-61 & Heater -2 Between Heater TPS/BPT-62 & Heater -2 TPS/BPT-63
W -1 W -1 W -1 W
15
TD-3
SPX
MP
Drain
OK
OK
UBO
OK
15
TD-3
SPX
MP
Tracing
OK
OK
UBO
OK
20
TD-3
SPX
MP
Drain
OK
OK
UBO
OK
20
TD-3
SPX
MP
Tracing
OK
OK
UO
OK
63
TPS
20
TD BPT21 TD
VRL
MP
Tracing
OK
OK
UC
OK
64
TPS
TPS/BPT-64
20
SPX
MP
Tracing
OK
OK
UC
OK
65
TPS
TPS/BPT-65
East of Tank-1 Near FW Man hole East of Tank-1 Near Man hole W
15
PNT
MP
Tracing
OK
OK
UBO
OK
66
TPS
TPS/BPT-66
15
TD
PNT
MP
Tracing
OK
OK
UBO
OK
67
TPS
20
TD
PNT
MP
Tracing
OK
OK
UBO
OK
68
TPS
15
TD
PNT
MP
Tracing
OK
OK
UBO
OK
69
TPS
15
TD
PNT
MP
Tracing
OK
OK
UBO
OK
70 71 72 73
TPS/BPT-70 West of Tank-2 TPS/FT-71 TPS/FT-72 TPS/TD/73 Tank-2 Coil Outlet Tank-1 Coil Outlet PUMP HOUSE,NEAR TANK-2 PUMP HOUSE,NEAR TANK-2 PUMP HOUSE,NEAR TANK-2
FWF F F O
20 50 50 9
TD TD TD NT
PNT -
MP MP MP
OK NOK NOK
OK OK OK OK
UO O O O
OK NO NO
MP Cu.Tracing NOK
NO O NO O NO
74
TPS
TPS/TD/74
NT
MP Cu.Tracing NOK
OK
75
TPS
TPS/TD/75
NT
MP Cu.Tracing NOK
OK
Page 10 of 18
76 77 78 79
TPS/TD/76
O O O O
9 9 9 9
NT NT NT NT
OK OK OK OK
NT NT NT NT OS
O NO O O O NO NO NO OK
80
TPS
TPS/TD/80 TG-3
20
TD-3
SPX
HP
Drain
NOK
OK
UBO
81
TPS
TPS/TD/81 TG-3 TG-3, NEAR TPS/TD/82 SURFACE CONDENSATE TG-3, NEAR TPS/TD/83 SURFACE CONDENSATE TPS/TD/84 BOILER FEED WATER PUMP-3 BOILER FEED WATER PUMP-3 BOILER FEED WATER PUMP-3 BOILER FEED WATER PUMP-3 TG HOUSE EAST PIPETRACK TG HOUSE EAST PIPETRACK TG HOUSE(N),PIPETRA CK TG HOUSE(N),PIPETRA CK TG HOUSE(N),PIPETRA CK TG HOUSE(N),PIPETRA CK TG HOUSE(N),PIPETRA CK
20
TD-3
SPX
HP
Drain
NOK
OK
OS
UBDO
OK
82
TPS
25
TD-62 SPX
HP
Drain
OK
OK
OS OS OS OS OS OS OK RC PL LK RC PL PL LK
UO
OK
83
TPS
25
HP
Drain
OK
OK
UO
OK
84
TPS
20
SPX
HP
Drain
NOK
OK
UO
OK
85
TPS
TPS/TD/85
20
SPX
HP
Drain
NOK
OK
UO
OK
86
TPS
TPS/TD/86
20
SPX
HP
Drain
NOK
OK
UO
OK
87
TPS
TPS/TD/87
20
SPX
HP
Drain
NOK
OK
UO
OK
88 89 90
FW W FW
20 20 20
SPX DGLS
MP HP HP
OK NOK OK
OK OK OK
OK GL OK
TD-62 SPX
91
TPS
TPS/TD/91
20
TD
DGLS
HP
Drain
NOK
OK
UBO
OK
92
TPS
TPS/TD/92
20
TD
DGLS
HP
Drain
NOK
OK
UBO
OK
93
TPS
TPS/TD/93
FW
20
TD-3
SPX
HP
Drain
NOK
OK
UBO
OK
94 95
TPS TPS
TPS/TD/94
W FW
20 20
TD TD-3
DGLS SPX
HP HP
Drain Drain
NOK NOK
OK OK
UBO UBO
OK OK
TPS/TD/95 OUTSIDE OF TG H
Page 11 of 18
96
TPS
TPS/TD/96
NEAR M/M OFFICE , PIPETRACK(N) NEAR M/M OFFICE , PIPETRACK(N) NEAR M/M OFFICE , PIPETRACK(N) NEAR M/M OFFICE , PIPETRACK(N) NEAR M/M OFFICE , PIPETRACK(N)
20
TD-3
SPX
HP
Drain
NOK
OK
LK PL PL PL OK PL PL RC RC LK LK OK OK PL LK OK LK OK
UBO
OK
97
TPS
TPS/TD/97
FW
20
TD
PNT
MP
Drain
OK
OK
UBO
OK
98
TPS
TPS/TD/98
FW
20
TD
PNT
HP
Drain
NOK
OK
UBO
OK
99
TPS
TPS/TD/99
FW
20
BPT
PNT
HP
Drain
NOK
OK
UBO
OK
TPS/TD/100
20
TD TD-3 TD-3 TD TD TD TD TD
HP HP MP HP MP HP MP HP
OK OK OK OK OK OK OK OK
GL GL OK GL GL OK OK OK
TPS/TD/101 WEST OF CONTROL ROOM W 20 TPS/TD/102 WEST OF CONTROL ROOM FW 20 TPS/TD/103 WEST OF CONTROL ROOM W 20 PIPETRACK EAST OF DM PLANT PIPETRACK EAST TPS/TD/105 OF DM PLANT PIPETRACK EAST TPS/TD/106 OF DM PLANT TPS/TD/104 TPS/TD/107 PIPETRACK EAST OF DM PLANT PIPETRACK NORTH OF DM PLANT PIPETRACK NORTH OF DM PLANT PIPETRACK NORTH OF DM PLANT PIPETRACK NORTH OF DM PLANT PIPETRACK NORTH OF DM PLANT PIPETRACK NORTH OF DM PLANT FW W W W 20 20 20 20
108
TPS
TPS/TD/109
FW
15
TD-62 SPX
MP
Drain
OK
OK
UBO
OK
109
TPS
TPS/TD/110
20
TD-62 SPX
HP
Drain
OK
OK
UBO
OK
110
TPS
TPS/TD/111
FW
20
TD-3
SPX
HP
Drain
NOK
OK
UBO
OK
111
TPS
TPS/TD/112
20
TD
PNT
MP
Drain
OK
OK
UBO
OK
112
TPS
TPS/TD/113
FW
15
TD-3
SPX
MP
Drain
OK
OK
UBO
OK
113
TPS
TPS/TD/114
20
TD
DGLS
HP
Drain
NOK
OK
UBO
GL
114
TPS
PIPETRACK NORTH OF DM TPS/TD/115 PLANT,NORTH OF DM PLANT PIPETRACK NORTH OF DM TPS/TD/116 PLANT,NORTH OF DM PLANT
20
TD
PNT
HP
Drain
NOK
OK
PL
UBO
OK
115
TPS
20
TD-3
SPX
MP
Drain
OK
OK
PL
UBO
OK
Page 12 of 18
Direct leaks
Total Steam Action to be loss(kg/hr taken ) 0.0 0.0 0.0 0.0 0.0 0.0 7.7 need to be installed need to be installed need to be installed need to be installed need to be installed need to be installed Replacement Replacement Future Recommendatio n Future Recommendatio n Future Recommendatio n need to be installed Future Recommendatio n Future Recommendatio n Future Recommendatio n Future Recommendatio n Future Recommendatio n Future Recommendatio n Repair with spare kit
NO NO NO NO NO NO NO OK
Compact Assembly (20NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3) 20NB CM TD-62M
7.6
OK
0.0
20NB CM TD-62M
PS
NO
1.5
20NB CM TD-62M Compact Assembly (20NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3) 20NB CM TD-62M Group Trapping (11-12) 9 mm
OK NO OK
NO NO NO
OK
NO
0.0
OK
NO
0.0
20NB CM TD-62M
OK
OK
0.0
40NB FT-20-14
OK
0.0
40NB FT-20-14 Compact Assembly (20NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3)
OK
NO
3.1
PS
NO
2.1
OK
NO
0.0
Page 13 of 18
NO
NO
0.0
Compact Assembly (15NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) 20NB CM TD-62M
NO
NO
0.0
NO
NO
0.0
OK
NO
0.0
OK PS OK NO NO NO NO
NO NO NO NO NO NO NO
20NB CM TD-62M 15NB CM TD-62M Compact Assembly (15NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) 15NB CM TD-62M Compact Assembly (20NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3) Compact Assembly (20NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) 20NB CM TD-62M 15NB CM TD-62M 12 mm Trap in corroded condition
OK OK PS NO OK OK
NO NO NO NO NO NO
OK
NO
0.0
Future Compact Assembly Recommendatio (15NB PC34+UTD-3) n need to be installed Compact Assembly (15NB PC34+UTD-3)
NO
NO
0.0
NO
NO
0.0
need to be installed
Page 14 of 18
NO
NO
0.0
need to be installed
NO
NO
0.0
need to be installed
OK
NO
0.0
Future Compact Assembly Recommendatio (15NB PC34+UTD-3) n Future Recommendatio 20NB CM TD-62M n need to be installed Compact Assembly (20NB PC34+UTD-3)
OK
NO
0.0
NO
NO
0.0
NO
NO
0.0
need to be installed
NO
NO
0.0
need to be installed
OK
NO
1.5
OK
NO
0.0
20NB CM-TD250M
OK
NO
0.0
20NB CM-TD250M
NO
NO
0.0
PS
NO
0.0
PS
0.0
Future Recommendatio 20NB CM TD-62M n Future Recommendatio 20NB CM TD-62M n Future Recommendatio 20NB CM TD-62M n
OK
NO
2.6
Replacement
20NB CM TD-62M
OK
NO
0.0
Replacement
20NB CM TD-62M
Page 15 of 18
OK OK O
NO NO NO
OK
NO
0.0
OK
NO
0.0
PS
NO
0.0
NO
NO
6.1
NO
NO
6.1
Replacement
NO
NO
7.7
Replacement Future Recommendatio n Future Recommendatio n Future Recommendatio n Future Recommendatio n Future Recommendatio n Future Recommendatio n need to be installed need to be installed need to be installed need to be installed need to be installed
PS
NO
0.0
OK
NO
0.0
PS
NO
0.0
OK
NO
0.0
OK
NO
0.0
NO NO NO
NO NO NO NO
NO NO NO NO NO 0.0 4.5
Page 16 of 18
NO NO NO NO NO OK NO NO NO
Compact Assembly (15NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) Compact Assembly (15NB PC34+UTD-3) not in use/ no steam supply not in use/ no steam supply
NO
0.0
Future Recommendatio 20NB CM-TD250M n Future Recommendatio 20NB CM-TD250M n Future Recommendatio n Future Recommendatio n Future Recommendatio n Future Recommendatio n Future Recommendatio n Future Recommendatio n 20NB CM-TD250M
OK
OK
0.0
NO
NO
0.0
NO
NO
0.0
20NB CM-TD250M two traps on single line two traps on single line two traps on single line two traps on single line
NO
NO
0.0
20NB CM-TD250M
NO
NO
0.0
20NB CM-TD250M
NO
NO
0.0
20NB CM-TD250M
NO
NO
0.0
20NB CM-TD250M
OK OK PS
OK u/s i/v gl lk NO NO
Future Recommendatio 20NB CM TD-62M n Replacement Repair with spare kit Replacement 20NB CM-TD250M 20NB CM-TD250M root i/v closed i/v crack open
OK
NO
22.7
20NB CM-TD250M
GL
NO
18.2
20NB CM-TD250M
OK
NO
0.0
20NB CM-TD250M
GL OK
NO NO
0.0 22.7
Page 17 of 18
PS
NO
22.7
Replacement
20NB CM-TD250M
OK
NO
0.0
Replacement
20NB CM TD-62M
OK
NO
0.0
Replacement
20NB CM-TD250M
GL
NO
0.0
Replacement
20NB CM-TD250M
PS PS OK OK PS OK PS PS
NO NO NO NO NO NO NO NO
Future Recommendatio 20NB CM-TD250M n Repair with 20NB CM-TD250M spare kit Repair with 20NB CM TD-62M spare kit Replacement Replacement Replacement Replacement 20NB CM-TD250M 20NB CM TD-62M 20NB CM-TD250M 20NB CM TD-62M
OK
NO
0.0
Future Recommendatio 20NB CM-TD250M n Future Recommendatio 15NB CM TD-62M n Repair with spare kit Replacement 20NB CM-TD250M
no support
OK
NO
0.0
u/v close
OK
NO
22.7
20NB CM-TD250M
PS
NO
0.0
Future Recommendatio 20NB CM TD-62M n Replacement 15NB CM TD-62M u/v partially open
OK
NO
7.7
OK
NO
0.0
PS
NO
0.0
PS
NO
0.0
20NB CM TD-62M
Page 18 of 18