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450 SX-F FACT.REPL.

USA 2012
SPARE PARTS MANUAL: CHASSIS

ENGLISH

ART.NO.: 3CF8475L1EN

INDEX

450 SX-F FACT.REPL. USA 2012

FRONT FORK, TRIPLE CLAMP

FRONT FORK DISASSEMBLED

4x
SHOCK ABSORBER

5x
SHOCK ABSORBER DISASSEMBLED

10x
EXHAUST SYSTEM

FRAME

7x
PRO LEVER LINKING

11x
AIR FILTER

15x
1

HANDLEBAR, CONTROLS

SWING ARM

13x
TANK, SEAT, COVER

16x

8x

14x
FUEL PUMP

17x

18x

INDEX

450 SX-F FACT.REPL. USA 2012

MASK, FENDERS

DECAL

19x
WIRING HARNESS

20x
HAND BRAKE CYLINDER

23x
BRAKE CALIPER REAR

REAR WHEEL

21x
BRAKE CALIPER FRONT

22x
REAR BRAKE CONTROL

24x

25x

26x

28x

ACCESSORIES KIT

27x
2

FRONT WHEEL

INDEX

450 SX-F FACT.REPL. USA 2012

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.

x
3

FRONT FORK, TRIPLE CLAMP

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
5
6
8
9
32
34
36
38
39
39
39
81
82
84
85
86
91
92
99

PART NUMBER
14187M5701
0025080506
0025080256
0025080406
0015080256S
0032100356S
0770025035
0017060204
7770103202230
7770103402230
54801036000
77201038000
59401039032
59401039037
59401039042
54201081100
54601084100
54601184000
7800108500004
78101086000
59001092050
7800109410004
00050000930

127890110 / C127890110

DESCRIPTION
FORK WP 350 SX-F USA 2013
HH COLLAR SCREW M8X50 TX40
HH COLLAR SCREW M8X25 TX40
HH COLLAR SCREW M8X40 TX40
HH COLLAR SCREW M8X25 WS=10 06
AH-COLLAR SCREW M10X35 ISA45
O-RING 25X3,55 NBR70
05
EJOT PT SCREW K60X20 ALU WS=6
TRIPLE CL. BOTT. CPL. X=22 BL.
TRIPLE CLAMP TOP X=22 BLACK
STEER.HEAD SCREW M20X1,5 WS=27
HANDLEBAR CLAMP 28MM
HANDLEB.SUPP. D=28MM H=32MM 05
HANDLEB.SUPP. D=28MM H=37MM 05
HANDLEB.SUPP. D=28MM H=42MM 05
TAPERED ROLLER BEARING CPL. 06
O-RING SUPPORT W. SEALING LIP
STEARING HEAD GASKET TOP
CLAMP FOR SPEED CABLE D=6MM 08
STEERING HEAD COVER
SPECIAL SCREW M6X12,5 WS=8
FORK PROTECTION LE+RI ORANGE08
STEARING HEAD REP. KIT

* NEW PART

QTY
1
4
8
4
1
2
1
2
1
1
1
2
x
2
x
2
1
1
1
1
6
1
x

X AS REQUIRED

FRONT FORK DISASSEMBLED

450 SX-F FACT.REPL. USA 2012


FIG
3
12
13
15
16
17
18
19
22
24
26
27
28
29
30
31
32
33
34
35
38
38
38
39
39
39
40
42
43
44
45
47
48
49
50

PART NUMBER
48600811S
48600736
48600698
48601009
48600013
48600969
48600070
48600968
48601008
48600281
48600301
46810811
48600280S
48600275
48600269
48600464
48600459
48600887
48600298
48600444
91410010S
91410029S
91410030S
48600456
48600457
48600458
48600525
48600520
48600299
48600578
48600576
48600382
48600519S3
48600512
48600542

125030130 / C127890130

DESCRIPTION
ADJUSTING KNOB + SCREW
OUTER TUBE L577 D54/60MM 2L
FORK PROTECTION RING
08
GUIDING BUSH 48X52X12 R11
SUPPORT RING 50 X 57,6 X 1,5
OIL SEAL RING D48 SKF
LOCK WASHER SB58
DUST SEAL DL D48 SKF
GUIDING BUSH 47X49X20 R11
MEMBRANE
O-RING NBR 9,5X1,5
O-RING NBR 17X2 PA
SCREW BUSH M20X1 L=33 CPL.
COPPER WASHER 20,5X26X1
ADJUSTING TUBE L=371
PISTON ROD SXS 2005
COUNTERNUT M12X1 WS17
REBOUND NEEDLE SX
O-RING 2X1,5 NBR
REBOUND SPRING C=4N/MM
SPRING D43.2 L485 5.2N/MM
%POLISHED SPRING 4,8 N/MM
SPRING 5,0 N/MM
SPACER 43X35X2,5
SPACER 43X35X5
SPACER 43X35X1,5
GUIDING BUSH REBOUND SPRING
SPRING SUPPORT
O-RING 6X1,2 NBR
SPRING REB. L=32 C=37 DI=13,9
PISTON ROD REBOUND
SHUTTLE VALVE SPRING C=0,4
MEMBRANE HOLDER INKL. PIN SET
LOCK WASHER D=25,5
AH SCREW M4X6

* NEW PART

QTY
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
x
x
1
x
x
x
2
2
4
2
2
2
2
2
2

X AS REQUIRED

FRONT FORK DISASSEMBLED

450 SX-F FACT.REPL. USA 2012


FIG
51
52
53
54
55
56
57
59
60
61
62
63
64
69
71
72
74
75
76
77
78
79
81
82
83
84
85
87
88
98
99

PART NUMBER
46811499
48600047
50180222
48600977S
40540486
48600744
48600577
48600113
48600863SA
48600864SA
0025080256
48601169
48600202
48600509
48600575
48600455
48601056
48600829
48601055S
48600430
48600709
48600446
15080017
48600692
48601166S1
40140024
48600516S1
48600526
48600514
T511
R14020

125030130 / C127890130

DESCRIPTION
O-RING NBR 21X2
PISTON COMPRESSION D=27,9
O-RING NBR 4X1,5
PIN KIT
NUT M6X0,5 REBOUND
GUIDE RING 44 X39
RING SPRING-SUPPORT
WASHER 32X42X2,5
AXLE CLAMP LEFT + TUBE CPL.
AXLE CLAMP RIGHT + TUBE CPL.
HH COLLAR SCREW M8X25 TX40
NUT VALVE M6X0,5
SPRING CHECK VALVE D=0,7
PISTON ROD COMPRESSION
PISTON REBOUND SX
2007
PISTON RING 5X1X68
RING 23,45X8,9
SHAFT SEAL RING 12MM
SCREW SLEEVE M24,5X1 CPL.
DU BUSH FOR PISTON ROD
CHECK VALVE STOP
LOCK WASHER D=20
SILICON CAP
RUBBER CAP D=26,4
FORK OIL 5L
O-RING NBR 43X2
SCREW CAP CPL. L=125
SCREW M4X10
MEMBRANE SLEEVE
SILICONE GREASE F. DUST STRI
SXS SERVICE KIT

* NEW PART

QTY
4
2
8
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
4
2
1
1

X AS REQUIRED

HANDLEBAR, CONTROLS

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
13
17
18
18
20
30
31
32
33
34
35
36
37
38
39
44
63
92

PART NUMBER
7770200100030
77302002000
50311089200
59411074000
78102010000
77102021000
44011076140
44011076200
7810297900004
54802030044
54802031000
54802032000
54802003000
54802051000
54802052000
00062030000
54802037000
54802038100
54802046000
54802005100
54832063000
78102091000

127890210 / C127890210

DESCRIPTION
HANDLEBAR RENTHAL BLACK 13
BAR PAD
SHORT CIRCUIT BUTTON
02
STARTER CONTROL
04
THROTTLE GRIP CPL.
GRIP-SET RENTHAL G092 FULL W.
CABLE TIE 140/2,5MM BLACK
CABLE TIE 200/3,6MM BLACK
HANDGUARDS CPL.LE+RI ORANGE 12
MASTER CYLINDER CPL.
06
CLUTCH LEVER CPL. BREMBO 06
REP. KIT PISTON
06
COVER HYD. CLUTCH CPL.
VALVE
BOLT KPL.
BRAKE FLUID DOT5.1 0,25L
PROTECTION CAP
06
LEVER SCREW CPL.
06
PUSH ROD CPL.
CLAMP CPL.
06
CLUTCH PIPE
06
THROTTLE CABLE 4T. 13

* NEW PART

QTY
1
1
1
1
1
1
x
x
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

FRAME

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
5
6
7
8
9
12
14
15
16
17
18
19
20
25
26
27
28
29
36
40
41
42
43
44
45
46
47
50
59
62
63

PART NUMBER
7890300100004
77203002000
78003002010
78003002020
78903013000
60011093075
77207012000
0025080166S
57013072100
59003013000
0019080206S
56530079000
54803092050
44011076305
0738050250
54803092060
44011076140
54310086200
54310086100
0025080306
0025060256
0125060003
59003040250
59003041250
54803044000
54603041000
0125100003
0094032253
5030314013390
50303089000
55007016001
78103096000
77203053000
77303139000
77203094000

127890310 / C127890310

DESCRIPTION
FRAME ORAN. M. "789M3"
SUB FRAME SX
SUB FRAME APPLICATION LEFT 08
SUB FRAME APPLICATION RIGHT 08
REINFORCING
RUBBER CABLE TIE 75MM
03
TANK REST RUBBER
HH COLLAR SCREW M8X16 TX40
WIRING HOLDER 16MM
ENGINEBRAC.SCREW M10X123 WS=13
FLAT HEAD SCREW M. ISA45 M8X20
HH COLLAR SCREW M 8X44 WS13
BLIND PLUG-IN NUT M5 WN 22A 03
CABLE TIE 300/4,8MM BLACK
COU.SUNK SCR. AH ISO7380 M5X25
BUSH F. FRAME PROTECTION 03
CABLE TIE 140/2,5MM BLACK
SELF LOCKING NUT M8
10.9
SELF LOCKING NUT M10 CU WS=14
HH COLLAR SCREW M8X30 TX40
HH COLLAR SCREW M6X25 TX30
WASHER DIN0125-A 6,4
FOOT PEG L/S SILVER
02
FOOT PEG R/S SILVER
02
BOLT FOR FOOT PED
03
FOOTREST SPRING L/S & R/S
WASHER DIN0125-A10,5
PIN DIN0094-3,2X25 STEEL
FOOTPEG L.+R. CPL. 03
ANGLE PIECE
'97
PVC-HOSE 7X10 PER METER
CHAIN GUARD 450/500 EXC 12
CHAIN SLIDING PIECE BELOW
BLIND RIVET NUT EM6-60LF/HX
PLASTIC FRAME PROTECTION SET

* NEW PART

QTY
1
1
1
1
2
1
1
2
1
2
4
3
2
3
2
2
x
3
2
2
1
1
1
1
2
2
2
2
1
2
x
1
1
x
1

X AS REQUIRED

FRAME

450 SX-F FACT.REPL. USA 2012


FIG
64
99

PART NUMBER
77203053010
78103096010

127890310 / C127890310

DESCRIPTION
CHAIN SLIDING KIT BELOW CPL.11
SPROCKET COVER KIT

* NEW PART

QTY
1
x

X AS REQUIRED

SHOCK ABSORBER

450 SX-F FACT.REPL. USA 2012


FIG
1
2

PART NUMBER
18187M5701
77204089000

117710410 / C127890410

10

DESCRIPTION
MONOSHOCK LINK 350 SX-F USA 13
HH COLLAR SCREW M10X52 SW13

* NEW PART

QTY
1
2

X AS REQUIRED

SHOCK ABSORBER DISASSEMBLED


FIG
1
2
3
4
8
12
19
20
21
34
35
36
37
38
40
40
40
40
40
40
42
43
45
46
49
57
72
73
74
75
76
77
79
80
81

450 SX-F FACT.REPL. USA 2012


PART NUMBER
50180944S1
50180213S17
46180010
R12012
50180095
52000087
46810893
36120151
46811208
50180938
50180937
14460042
50180965
50180793
91210081S
91210082S
91210083S
91210084S
91210085S
91210089S
50180273
50180824
50180141
50180836
50180786S
50180961
50180603S3
50180800
50180798
50180604
50180605S
50180780
50180103
46180119
50180606

125030430 / C127890430

11

DESCRIPTION
MONOSHOCK UPPER PART CPL.
DCC COMPR.DAMP.CON. SX 13 USA
BUSH KGW 10X24
REP. KIT BEAR./SEAL UP. 07
BLEED PLUG R 1/8
STICKER WP MONOSHOCK
O-RING NBR 5,28X1,78
SCREW PLUG M5X6
RUBBER CAP "DO NOT OPEN"
ADJUSTING NUT PLASTIC
TENSIONING RING D64 H10
ALLENHEAD SCREW M5 L=20 STAINL
SPACER RING SPRING 61,3X78X3
SPACER RING ADJUSTING NUT
SPRING 260 48 N/MM ORANGE
SPRING 260 51N/MM D11,25 OR.
SPRING 260 54N/MM D11,5 OR.
SPRING 260 57N/MM D11,75 OR.
SPRING 260 45N/MM ORANGE
SPRING 260 60 N/MM ORANGE
CIRCLIP 58,2X2
VALVE SPRING D80 CLOSED
PISTON ROD NUT M16X1
REBOUND DISC 16X34 T2 H0
PISTON D50
REBOUND DISC D16X43 H12
ADAPTER D50 H28 CPL.
SPRING RING
REBOUND RUBBER
SHIM D29,75 X D19 X T0,4 08
SEAL D18X30X5
08
REBOUND SPRING
O-RING 41X5
DU-BUSH 18X20X12
DUST SEAL 1828
08

* NEW PART

QTY
1
1
2
1
1
1
1
1
1
1
1
1
1
1
x
x
x
x
x
x
1
1
1
x
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

SHOCK ABSORBER DISASSEMBLED


FIG
85
86
87
90
91
98
99

450 SX-F FACT.REPL. USA 2012


PART NUMBER
50180126
50180626
50180775
50180773SA1
46811205
50180751S1
R12018

125030430 / C127890430

12

DESCRIPTION
CIRCLIP 53X1,75
RESERVOIR CAP D=50 H=10 09
BUMP RUBBER
MONOSHOCK BOTTOM PART CPL.
ADAPTOR-BUSH M10x1,50, D=15
SHOCK ABSORBER FLUID 5 LT
REPAIR-KIT

* NEW PART

QTY
1
1
1
1
1
1
1

X AS REQUIRED

PRO LEVER LINKING

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NUMBER
7720408014401
7720408304401
77204084000
54603097000
59033080000
0760253270
77204080130
54603081000
50180604
0760243050
77204080020
77204085000
77204087000
77204080010
0618182416
77204084010
0618222820
0760222841

127890460 / C127890460

13

DESCRIPTION
TRIANGLE LEVER CPL. SX 2013
PULL ROD CPL.
PULL ROD ANCHOR BOLT
NEEDLE BUSH HK 2016
SHIM 20X32X1
SHAFT SEAL RING 25X32X7
BUCKET SHAFT SEAL RING 25X11
BUSHING SLEEVE 15 X 20 X 48
SHIM D29,75 X D19 X T0,4 08
SHAFT SEAL RING 24X30X5
BUCKET FOR SHAFT SEAL RING
BOLT FOR CANTILEVER M14
HEX NUT M14X1.5 SW17
BEARING SLEEVE 10X18X25,5
NEEDLE BUSH HN1816 RS 18/24/16
BEARING SLEEVE
NEEDLE BEARING HK2220 22X28X20
SHAFT SEAL RING G22x28x4

* NEW PART

QTY
1
1
1
4
4
4
4
2
2
2
2
2
3
1
1
1
2
2

X AS REQUIRED

SWING ARM

450 SX-F FACT.REPL. USA 2012


FIG
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
25
26
27
28
29
98
99

PART NUMBER
78904030044
77204066000
77304066050
0009050106
76504042000
59009062013
54804034000
0760253270
54804032000
58033097000
54603036000
77304070100
59009062019
0025060456
77304070130
77304037000
54804038000
77204041000
77204066010
54603055051
77304070210
54804230210

127890490 / C127890490

14

DESCRIPTION
SWINGARM CPL.
13
CHAIN SLIDING PROTECTION
BUSHING F. CHAIN SLIDING PR.07
EJOT SPIRAL SCREW SF M5X10-K
BRAKE LINE GUIDE 08
SPECIAL SCREW M6X13 WS=8 10.9
BUCKET F. SHAFT SEAL RING 03
SHAFT SEAL RING 25X32X7
BUSHING SLEEVE F. SWING ARM 03
NEEDLE BEARING HK 2216
STOP DISK 22,2X31,7X1
CHAIN GUIDE REAR CPL.
07
SPECIAL SCREW M6X19 WS=8 10.9
HH COLLAR SCREW M6X45 TX30
BUSH. F. CHAIN FAIL. PROT. 07
SWINGARM BOLT M16X1,5
07
SELF LOCK.NUT M16X1,5 WS=19 03
CLOSING COVER
CHAIN GUARD CPL.
11-12
PRESS IN NUT M6 STEEL ZINC
CHAIN GUIDE KIT REAR 07-11
SWINGARM REPAIR KIT 05-12

* NEW PART

QTY
1
1
2
2
1
2
4
4
2
4
2
1
1
1
1
1
1
4
1
1
1
x

X AS REQUIRED

EXHAUST SYSTEM

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
8
9
10
11
12
13
14
15
20
21
22
30
34
40
42
43

PART NUMBER
78905079000
77308013050
77208013050
78905079080
78905079050
77205169000
0137060003
77205069000
77205068000
0770740015
0025060306
54605068000
50305016000
50305116000
78105081010
77205079060
78905078700
78905007000
0025080256
59405069000

127890510 / C127890510

15

DESCRIPTION
SILENCER
THERMAL PROTECTION FOIL 07
THERMAL PROTECTION FOIL
SILENCER JACKET ALUMINIUM
CONNECTING CAP CPL.
BUSHING 7.5x12x28x8.3
11
SPRING WASHER DIN0137-B 6
BUSHING 7.5x12x20x8.2
11
DAMP. COMPON. BLACK
O-RING 74,00X1,50 FKM 75SH
HH COLLAR SCREW M6X30 TX30
EXHAUST BRACKET RUBBER BLACK
TEN.SPRING L=62MM EY.MOVEABLE
TEN.SPRING L=75MM EY.MOVEABLE
SCREW TORX M5X10
ENDCAP CPL.
ROCKWOOL PREFORMED
EXHAUST SX-F
HH COLLAR SCREW M8X25 TX40
BUSHING FOR EXHAUST SUPPORT 03

* NEW PART

QTY
1
1
1
1
1
2
2
2
2
2
2
1
2
1
10
1
1
1
1
2

X AS REQUIRED

AIR FILTER

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
5
7
8
9
10
15
16
17
18
19
26
27
51
79

PART NUMBER
7770600400004B
77308013010
7770600300004B
7770600104430
0025060206
54806008051
54806108052
54806008050
77306010000
77206015000
77206016000
77206017000
77306018000
77206019000
78906026000
78006027000
0017060204
77304066050

127890610 / C127890610

16

DESCRIPTION
AIR BOX COVER RIGHT DUNGEY 12
COLLAR BUSH. F.REAR FENDER 07
AIR BOX COVER LEFT DUNGEY 12
FILTER BOX CPL. BLACK
13
HH COLLAR SCREW M6X20 TX30
QUICK RELEASE-NIPPLE
03
BLIND RIVET 3,3X9,7 GROOVED 04
QUICK RELEASE-SPRING HANGER
FENDER FOR FILTER BOX
AIR FILTER
FILTER CARRIER
11
FILTER SUPPORT CPL.
11
FILTER SUPPORT BUSH
07
FASTEN. DEVICE FILTER S. SX 11
INTAKEBOOT
HOSE CLAMP 45-65MM
EJOT PT SCREW K60X20 ALU WS=6
BUSHING F. CHAIN SLIDING PR.07

* NEW PART

QTY
1
2
1
1
2
2
4
2
1
1
1
1
1
1
1
1
4
2

X AS REQUIRED

TANK, SEAT, COVER

450 SX-F FACT.REPL. USA 2012


FIG
2
7
8
12
14
18
22
35
50

PART NUMBER
50307011000
78007000270
77707008044
7890701304430
50307014000
0017060204
51030022000
77207040100
7770805000004B

51

7770805100004B

52
61
62

50308052000
0025060206
0025060126

127890710 / C127890710

17

DESCRIPTION
SCREW SEAT FASTENING D=6X23/18
PVC-HOSE 5,6X10X270MM
TANK PLUG CPL. SX 2013
FUEL TANK CPL. 7,5L EFI SX
TANK ROLLER 12X26X12
'98
EJOT PT SCREW K60X20 ALU WS=6
ANGLE PIECE 90 DEGREE M10X1
SEAT "CAMEL "
SPOILER L/S ORANGE DUNGEY 2012
WITH DECAL
SPOILER R/S ORANGE DUNGEY 2012
WITH DECAL
BUSH FOR SPOILER 6X11X16X5 MM
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M6X12 TX30

* NEW PART

QTY
1
1
1
1
3
8
1
1
1
1
2
2
3

X AS REQUIRED

FUEL PUMP

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
5
7
8
9
10
11
12
13
14
20

PART NUMBER
78107089000
81207090000
78107088000
78107088014
78107088017
00050157706
77407116000
58507012000
77407016000
5850701050030
77707010000
77507017000
78141013190
0017060253

127890730 / C127890730

18

DESCRIPTION
GASKET KIT
FILTER KIT
FUEL PUMP CPL. EXC
NUT F. FUEL PUMP M12
FUEL CONNECTOR M8
VARIABLE ONE-EAR CLAMP 15,7MM
FUEL HOSE TANK
O-RING VITON F. PLUG CPC 05
FUEL HOSE PREFORMED THR.BODY
CLUTCH CPC BLACK
05
CONNECTOR FUEL PUMP
CLAMP ABA 14MM
FUEL FILTER
EJOT PT SCREW K60X25-Z SW=6

* NEW PART

QTY
1
1
1
1
1
3
1
1
1
1
1
1
1
4

X AS REQUIRED

MASK, FENDERS

450 SX-F FACT.REPL. USA 2012


FIG
1
3
4
5
6
7
11
14
20
22
23
24

PART NUMBER
7770800704428
7770802200030
0017060204
0024060106
0025050166
7770801000004
0024060206
77308013010
7720801300028
50314057050
54807048000
0025060256

127890810 / C127890810

19

DESCRIPTION
START NUMBER PLATE WHITE SX 13
BRAKE HOSE GUIDE BLACK 13
EJOT PT SCREW K60X20 ALU WS=6
HH COLLAR SCREW M6X10 TX30
HH COLLAR SCREW M5X16 TX30
FRONT FENDER ORANGE
13
HH COLLAR SCREW M6X20 TX30
COLLAR BUSH. F.REAR FENDER 07
REAR FENDER SX WHITE
11
COLLAR NUT M12X1/WS17 H=5MM
BUSHING FOR SEAT FASTENING 03
HH COLLAR SCREW M6X25 TX30

* NEW PART

QTY
1
1
2
1
2
1
4
2
1
1
1
1

X AS REQUIRED

DECAL

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
5

PART NUMBER
78908099000
78908098100
78908099100
78908098500
78908098400

127890830 / C127890830

20

DESCRIPTION
DECAL KIT DUNGEY
DECAL FORK PROTECTION DUNGEY
REAR PART STICKER DUNGEY
STICK.SET SWINGARM/FORK DUNGEY
DECAL AIRBOX DUNGEY

* NEW PART

QTY
1
1
1
1
1

X AS REQUIRED

FRONT WHEEL

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
5
6
8
10
11
12
13
15
16
17
20
21
22
30
32
33
38
40

PART NUMBER
7710900104430
78009010144
54809011000
0625069068
78009015000
0760354771
78009012000
77109071226
77109072000
7730907000030
50309073000
00050000916
78109090000
77110090050
77309060000
59009062013
7800906100030
77309081000
54809082000
54809081050
55003135000
54809081070

117710911 / C127890910

21

DESCRIPTION
FRONTWHEEL CPL.1,6X21EXCEL 11
FRONT WHEEL HUB CPL.
BEA.SPACERTUBE 35X2 L=79,4 03
GR.BALL BEAR.6906 DDU2CG23S6NM
FRONT WHEEL REP. KIT
SHAFT SEAL RING 35X47X7 TC
SPACER BUSHING F. FR. WHEEL 08
SPOKE M4,5x226-21" 11
SPOKE NIPPLE M4,5 AL 11
RIM 1,6"X21" EXCEL SXS 08
RIM BAND 21"
SPOKE KIT FRONT "21"
RIM LOCK 1,60"
NUT FOR WHEEL HOLDER
BRAKE DISC FRONT 260
SPECIAL SCREW M6X13 WS=8 10.9
BRAKE DISC COVER CPL.
WHEEL SPIN.FR. D=26 M24x1,5 07
SPINDLE SCREW M24X1,5 WS=27 03
PLUG BUSHING WS=27
03
PLUG FOR RIM
AUXILIARY SCREW FRONT
06

* NEW PART

QTY
1
1
1
2
1
2
2
36
36
1
1
x
1
1
1
6
1
1
1
1
x
1

X AS REQUIRED

REAR WHEEL

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
19
19
19
19
19
19
19
21
22
23
24
33
34
38
39
40
41
42
43
44

PART NUMBER
7711000114430
78010010244
77710011000
0625060058
0472047175
0760324771
77710016000
77110071205
77109072000
7731007000030
77310060000
59009062013
50310073200
00050000917
77710015000
5901005104204
5901005104504
5901005104804
5901005104904
5901005105004
5901005105104
5901005105204
0019080266S
06923080003
50310165118
50310166000
78110090000
77110090050
55003135000
50210086000
77710085044
77710084000
50304040100
58414030000
61010086000

127891010 / C127891010

22

DESCRIPTION
REAR WHEEL CPL. 2,15X19" FACT.
REAR WHEEL HUB CPL.
2013
BEARING DISTANCE TUBE 121,5MM
GR.BALL BEAR.6005 DDU2CG23S6NM
CIRCLIP DIN0472-47X1,75
SHAFT SEAL RING 32X47X7 BSL
DISTANCE BUSHING REAR WHEEL
SPOKE M4,5x205-19" 11
SPOKE NIPPLE M4,5 AL 11
RIM 2,15"X19" EXCEL SXS 08
BRAKE DISC REAR 220
SPECIAL SCREW M6X13 WS=8 10.9
RIM BAND 18" AND 19"
SPOKE KIT REAR "19"
DISTANCE RING
REAR SPROCKET 42T ORANGE
REAR SPROCKET 45T ORANGE
REAR SPROCKET 48T ORANGE
REAR SPROCKET 49T ORANGE
REAR SPROCKET 50T ORANGE
REAR SPROCKET 51T ORANGE
REAR SPROCKET 52T ORANGE
COUNTER-SUNK SCREW ISA45 M8X26
HEXAGON NUT DIN EN1661 M8 SW13
CHAIN 5/8X1/4" MX
CONNECTING LINK F. 50310165118
RIM LOCK 2,15"
NUT FOR WHEEL HOLDER
PLUG FOR RIM
COVERING CAP SFL16
WHEEL SPINDLE CPL.
'13
CHAIN TENSIONER R/S
SCREW M10X1,25X50 WS=10
HH COLLAR NUT M10X1,25 WS=13
COLLAR NUT M25X1,5 WS=32 05

* NEW PART

QTY
1
1
1
2
1
2
2
36
36
1
1
6
1
x
1
x
x
x
x
1
x
x
6
6
1
1
1
1
x
x
1
1
2
2
1

X AS REQUIRED

WIRING HARNESS

450 SX-F FACT.REPL. USA 2012


FIG
1
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

PART NUMBER
77111075100
77211034000
44011076140
44011076200
44011076305
83013026000
57013072100
77711036000
77711035000
0025050306
0025060206
77211094100
81214083000
77214098000
59001092050
55009086000
58411097100
58411098100
0009050106
0985060003
77240099000
58411059100
58211058000
58011109120
61111057000
58711086000
77311053000
50303018000
77211055000
0017060203
0902060083
77211010050
69011040000

127891110 / C127891110

23

DESCRIPTION
WIRING HARNESS EFI
VOLTAGE REGULATOR 09
CABLE TIE 140/2,5MM BLACK
CABLE TIE 200/3,6MM BLACK
CABLE TIE 300/4,8MM BLACK
CABLE GUIDE
WIRING HOLDER 16MM
RETAINING PLATE CONDENSATOR
CONDENSATOR
HH COLLAR SCREW M5X30 TX30
HH COLLAR SCREW M6X20 TX30
ELECTRIC CASE
INDICATOR LIGHT LED YELLOW FI
HOLDER INDICATOR LIGHT SX
SPECIAL SCREW M6X12,5 WS=8
PLUG SFL13
GROUND CABLE D=6MM L=140MM '97
CONTACT WASHER M6 VSV-K6
EJOT SPIRAL SCREW SF M5X10-K
SELF LOCK. NUT DIN0985-M 6
PROTECTION CAP F. STARTER ENG.
STARTERCABLE 700 MM
'97
STARTER RELAY 12V
'99
FUSE 20 A
RELAY CM1A-R-12V-H80
07
WIRING HARNESS BATTERY DUKE'99
BATTERY 12V 3AH YTX4L-BS
RUBBER L=145MM
BATTERY BOX
EJOT PT SCREW K60X20 WS=6
AH OVAL SCREW ISO 7380 M 6X8
DUMMY PLUG MAPSELECTSWITCH
END PLUG CAN-BUS
08

* NEW PART

QTY
1
1
x
x
x
2
x
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
2
1
1

X AS REQUIRED

HAND BRAKE CYLINDER

450 SX-F FACT.REPL. USA 2012


FIG
1
9
10
11
12
15
20
21
23
30
31
32
34
80

PART NUMBER
77013001044
50313003000
54813008300
50313005000
0025060256
50313006100
54813002200
54813007300
50313004000
59013010000
54813020100
0603100141
54802051000
00062030000

117711310 / C127711310

24

DESCRIPTION
HAND BRAKE CYLINDER CPL. SX 09
HANDBRAKE CYL.COVER CPL.NATURE
REP.SET PISTON D=9MM 2009
CLAMP CPL. NATURE
HH COLLAR SCREW M6X25 TX30
LEVER SCREW CPL. 2001
HAND BRAKE LEVER + SPRING 2009
ADJUSTING SCREW CPL. SX 2009
PROTECTION CAP HAND BRAKE CYL.
BRAKEHO. FRONT 1235MM 2000
HOLLOW SCREW BLACK M10X1X19
COPPER GASKET DIN7603-10X14X1
VALVE
BRAKE FLUID DOT5.1 0,25L

* NEW PART

QTY
1
1
1
1
2
1
1
1
1
1
1
2
1
1

X AS REQUIRED

BRAKE CALIPER FRONT

450 SX-F FACT.REPL. USA 2012


FIG
1
2
5
6
7
8
9
10
12
15
21
30
35

PART NUMBER
7701301500101
77013014000
77013021000
77013019000
77013017000
77013018000
77013020000
61013020100
54613218000
0025080356S
59013010000
0603100141
50213025000

117711360 / C127711360

25

DESCRIPTION
CALIPER NAT. WITHOUT PADS
BRAKE CALIPER SUPPORT FRONT 09
REP. KIT SEALS 24MM
REP. KIT PISTON 24MM
BOLT CPL.
09
RETAINING PLATE SET BREMBO
BRAKE PADS TOYO B153
BLEEDER SCREW WITH CAP
CUP SET SHORT
HH COLLAR SCREW M8X35 TX40
BRAKEHO. FRONT 1235MM 2000
COPPER GASKET DIN7603-10X14X1
HOLLOW SCREW M10X1X19

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
2
1
2
1

X AS REQUIRED

REAR BRAKE CONTROL

450 SX-F FACT.REPL. USA 2012


FIG
1
3
4
5
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
35
80

PART NUMBER
77013060044
54813062100
54813063000
54813020100
77213070000
0603100141
77213050044
54813051000
0025050126
54603062000
0025060206S
54813056000
0985060003
54813055000
0032100406S
59001037000
46030045000
0625060002
54630044000
0025060126
00062030000

127711330 / C127891330

26

DESCRIPTION
REAR BRAKE CYLINDER CPL.SX 09
REAR BRAKE CYL. COVER CPL. 04
FOOT-BRAKE CYL. GASKET SX 03
HOLLOW SCREW BLACK M10X1X19
BRAKE HOSE REAR XXXMM
11
COPPER GASKET DIN7603-10X14X1
FOOT BRAKE LEVER CPL.
STEP PLATE FOR BRAKE LEVER
HH COLLAR SCREW M5X12 TX30
RETURN SPRING FOR BRAKE LEVER
HH COLLAR SCREW M6X20 TX30
PUSH ROD L=28MM
03
SELF LOCK. NUT DIN0985-M 6
SWIVEL HEAD KA6
03
AH-COLLAR SCREW M10X40 ISA45
SPECIAL SCREW M8X26 WS=10
COLLAR NUT M8 WS=10
BALL BEARING SKF 6000-2RS1
COLLAR NUT M10
WS=13
HH COLLAR SCREW M6X12 TX30
BRAKE FLUID DOT5.1 0,25L

* NEW PART

QTY
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1

X AS REQUIRED

BRAKE CALIPER REAR

450 SX-F FACT.REPL. USA 2012


FIG
1
2
3
4
5
6
7
8
10
11
12

PART NUMBER
77713080001
50313081200
54813082000
54813090300
54813083000
54813018000
77713075000
54613218000
77213070000
62513020000
0603100141

127891390 / C127891390

27

DESCRIPTION
BRAKE CAL. REAR - WITHOUT PADS
REPAIR KIT SEALING RINGS 26MM
BOLT SET FOR BRAKE CALIPER 03
BRAKE PAD SET REAR TOYO
BRAKE PISTON 26MM
2003
RETAINING SPRING SET 2003
BRAKE CALIPER BRACKET REAR
CUP SET SHORT
BRAKE HOSE REAR XXXMM
11
BLEEDER SCREW CPL.
05
COPPER GASKET DIN7603-10X14X1

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
2

X AS REQUIRED

ACCESSORIES KIT

450 SX-F FACT.REPL. USA 2012


FIG
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
29
30
31
33
34

PART NUMBER
00062030019
0024060206
0025050126
312305
312313
3210039
5030314013390
58411098100
69029096140
77102021000
77203094000
77311053000
77703020000
7770801003304A
78029072000
7810297900004
78908098500
81212016000
SXS11540100
SXS12450600
U6912PWPPT
3211717EN
U6911PPO-1
U6911PWC-1
54829099100
53012028200
50329080100
60029070300
50329072000

125482000 / C127892000

28

DESCRIPTION
AIR FILTER OIL 100ML
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M5X12 TX30
DOCUMENTS BAG
2006
KTM BALLPOINT PEN ORANGE
* CUSTOMER WELCOME LETTER
FOOTPEG L.+R. CPL. 03
CONTACT WASHER M6 VSV-K6
UST COMPLETE
GRIP-SET RENTHAL G092 FULL W.
PLASTIC FRAME PROTECTION SET
BATTERY 12V 3AH YTX4L-BS
PLUG-IN STAND
FRONT FENDER DUNGEY
2012
SPARK PLUG SOCKET
HANDGUARDS CPL.LE+RI ORANGE 12
STICK.SET SWINGARM/FORK DUNGEY
WASH CAP SET
FACTORY START
HOURMETER
2012 PW/PP TEASER
OWN.MAN. 450 SX-F EU/USA 2012
2011 PP OFFROAD POCKET CATALOG
2011 POWERWEAR POCKET CATALOG
TOOL KIT
2012
GRIP ORANGE B&F
WRENCH SW=17/21/27/32 B&F
T-WRENCH WS=6/8/10/TX45/SK4X1
SPOKE-SPANNER WS 7/10

* NEW PART

QTY
1
4
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

450 SX-F FACT. REPL. USA 2012


SPARE PARTS MANUAL: ENGINE

ENGLISH

ART.NO.: 3CM089575LEN

INDEX

450 SX-F FACT. REPL. USA 2012

ENGINE CASE

CLUTCH COVER

3x
CRANKSHAFT, PISTON

4x
CLUTCH

7x
SHIFTING MECHANISM

CYLINDER

5x
TRANSMISSION I - MAIN SHAFT

8x
WATER PUMP

11x
1

BALANCER SHAFT

TRANSMISSION II - COUNTERSHAFT

9x
COOLING SYSTEM

12x

6x

10x
VALVE DRIVE

13x

14x

INDEX

450 SX-F FACT. REPL. USA 2012

TIMING DRIVE

CYLINDER HEAD

16x
ELECTRIC STARTER

LUBRICATING SYSTEM

IGNITION SYSTEM

17x

18x

20x

22x

THROTTLE BODY

21x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.

x
2

ENGINE CASE

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
5
6
7
8
9
10
11
12
13
15
16
17
18
50
51
52
53
54
99

PART NUMBER
78130000033
57031523145
60030063070
75030010100
54830027000
59030023000
51030026100
0770035020
81230064000
0912040103
58038022000
58030021000
0018050103
78033032000
78033132000
0019050106
0025060406
0025060606
0025060756
0025060806
0025060856
78130099000

127813010 / C137893010

DESCRIPTION
ENGINE CASE CPL.
MAIN JET 145
OIL JET 70 M5
CASE BUSH
DOWEL 21X12
03
DOWEL 6X8X11,5
DOWEL 17 X 13 X 12
O-RING 3,5X2,00 NBR
OIL JET ANGLED 70
AH.SCREW DIN0912-M 4X10
CU-SEAL RING DIN7603-12X18X1,5
OILDRAIN PLUG W.MAG. M 12X1,5
INT. TORX OVAL HEAD M 5X10 8.8
TAB WASHER BEARING MAIN SHAFT
TAB WASHER BEARING COUNT.SHAFT
INT. TORX FLAT HEAD M5X10 10.9
HH COLLAR SCREW M6X40 TX30
HH COLLAR SCREW M6X60 TX30
HH COLLAR SCREW M6X75 TX30
HH COLLAR SCREW M6X80 TX30
HH COLLAR SCREW M6X85 TX30
GASKET SET 450/500 EXC 12

* NEW PART

QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
4
5
4
2
1
1
1

X AS REQUIRED

CLUTCH COVER

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
4
5
6
9
11
12
13
14
15
16
50
51
52
53
54
55
56
57
58

PART NUMBER
78130001144
7813002600015
78130027000
78130025000
78030095100
61030019050
49030090000
0770191015
58030120000
0760193070
0760142472
0760123073
0618121912
78030080000
0025060256
58030081000
0025060556
0025060606
83033056000
0770160021
0770180020
0471190120

137893020 / C137893020

DESCRIPTION
CLUTCH COVER CPL.
CLUTCH COVER OUTSIDE
GASKET - CLUTCH OUTER COVER
CLUTCH COVER GASKET
OIL LEVEL GLASS VITON
CIRCLIP OIL LEVEL GLASS 03
DOWEL 9,8 X 7 X 10
O-RING 19,00X3,00 NBR
OIL FILLER CAP M24x3 WITH O-R
SHAFT SEAL RING 19X30X7 B
SHAFT SEAL RING 14X24X7 VITON
SHAFT SEAL RING 12X30X7 PTFE
NEEDLE BUSH NK1212
LOCATING SCREW
HH COLLAR SCREW M6X25 TX30
CU-SEAL RING 8 X 14 X 3
HH COLLAR SCREW M6X55 TX30
HH COLLAR SCREW M6X60 TX30
KICK-STARTER PLUG
O-RING 16,00X2,00 VITON
O-RING 18,00X2,00 NBR 70
CIRCLIP DIN0471-19X1,2

* NEW PART

QTY
1
1
1
1
1
1
2
1
1
1
1
1
1
1
12
1
1
1
1
1
1
1

X AS REQUIRED

BALANCER SHAFT

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
4
10

PART NUMBER
78130056100
78130056132
78130056101
0888030037
0618121912

137893030 / C137893030

DESCRIPTION
BALANCE SHAFT
BALANCE SHAFT GEAR
BALANCE SHAFT
WOODRUFF KEY DIN6888-3X3,7
NEEDLE BUSH NK1212

QTY
1
1
1
1
2

* NEW PART

X AS REQUIRED

CYLINDER

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
4

PART NUMBER
78930038000
59030023000
78030035000
58530014000

127813040 / C137893040

DESCRIPTION
CYLINDER + PISTON CPL.
DOWEL 6X8X11,5
CYLINDER BASE GASKET
DOWEL 10,2X12,5X10
2001

QTY
1
2
1
2

* NEW PART

X AS REQUIRED

CRANKSHAFT, PISTON

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
3
4
5
6
7
8
13
14
15
16
19
20

PART NUMBER
78930018000
78930015044
78930007000 I
78930007000 II
78930030000
78930032000
78930033000
78930074000
0625062071
78030029200
78132000032
78036014200
0888030037
0760354774
0888030050

137893060 / C137893060

DESCRIPTION
CRANKSHAFT CPL.
CON. ROD. REP. KIT
PISTON I D=95MM
PISTON II D=95MM
COMPRESSION RING
OIL SCRAPER RING
PISTON PIN
CIRCLIP
BALL BEARING 6207 TM-SX07E 39
NUT PRIMARY WHEEL M20X1,5
PRIMARY GEAR
TIMING GEAR 18T.
WOODRUFF KEY DIN6888-3X3,7
SHAFT SEAL RING 35X47X7 VITON
WOODRUFF KEY DIN6888-3X5X13

* NEW PART

QTY
1
1
1
1
1
1
1
2
2
1
1
1
2
2
1

X AS REQUIRED

CLUTCH

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
20
21
22
23
24
25
26
27
28
29
31
33
35
36
37
38
39
99

PART NUMBER
78132001076
0405252910
78132015100
77232009100
78132002008
78132013000
78132003000
78132025100
78132004000
0025050166
59032011100
59032010200
78132054100
78132018000
0936181505
0770300015
59032065000
54832061044
54832066000
54832067000
54832069000
0603100141
78132063000
62513020000
0025060206
50329050000
59032010100
78132057044
78132006100
78132005000
78132002111
78932010000
78932010033

137893210 / C137893210

DESCRIPTION
CLUTCH CAGE
NEEDLE BEAR K 25X29X10
COLLARSLEEVE
WASHER 21,8 X 37 X 3
INNER CLUTCH HUB
WASHER 112X118X1.5
PRESSURE PLATE
DAMPING RUBBER
SLEEVE 7,5X33.4
HH COLLAR SCREW M5X16 TX30
LINING DISC 2MM
04
INTERMEDIATE DISC 1,4MM 2002
PUSH ROD
TAB WASHER
HEXAGON NUT DIN0936-M18X1,5 R.
O-RING 30,00X1,50 NBR 70
GASKET FOR SLAVE CYLINDER
OUTPUT CYLINDER CPL.
06
PISTON CPL.
O-RING
PRESSURE SPRING
COPPER GASKET DIN7603-10X14X1
CLUTCH PIPE
BLEEDER SCREW CPL.
05
HH COLLAR SCREW M6X20 TX30
VENT INJEKTION HYDR. CLUTCH
INTERMEDIATE DISC 1MM 2002
PRESSURE PIECE CPL.
SPRING RING
BELLEVILLE SPRING 71X115X1,5 I
HUB
INTERMEDIATE DISC 1,2MM
CLUTCH KIT

* NEW PART

QTY
1
2
1
1
1
1
1
6
6
6
8
7
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1

X AS REQUIRED

TRANSMISSION I - MAIN SHAFT

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
5
6
7
8
9
10
11
20
21
22
23

PART NUMBER
78133101050
78033105100
78933003000
78033102000
56033030000
0405222613
78933032000
0471250120
78033031000
78033001110
0625062054
78033032000
0019050106
0625062036

137893330 / C137893330

DESCRIPTION
MAIN SHAFT 16 T.
IDLER GEAR 5.G.
SLIDING GEAR 3/4 G.
SOLID GEAR 2.G.
STOP DISC 17,2X30X1
NEEDLE BEAR. K 22X26X13 TN
SPACER SLEEVE
CIRCLIP DIN0471-25X1,2
STOP DISK 26 X 32 X 1,5
BUSHING
BALL BEARING 6205 C3 NTN
TAB WASHER BEARING MAIN SHAFT
INT. TORX FLAT HEAD M5X10 10.9
BALL BEARING 6203 RSH C3

* NEW PART

QTY
1
1
1
1
1
2
1
2
1
1
1
1
2
1

X AS REQUIRED

TRANSMISSION II - COUNTERSHAFT
FIG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
20
21
22
23
24
25
26
27
27
27
28
99

450 SX-F FACT. REPL. USA 2012


PART NUMBER
78033010000
78033111100
78033115000
78933013000
78933014000
78933018000
78033112100
0405222611
0471250120
78033031000
78033033000
59033080000
0405202612
56033030000
0471170015
0625062035
78033132000
0019050106
49030023000
0760324571
0770020220
78133014000
50033029013
50033029014
50033029015
59033034044
00050000941

137893360 / C137893360

10

DESCRIPTION
COUNTERSHAFT
08
IDLER GEAR 1.G.
SLIDING GEAR 5.G.
IDLER GEAR 3.G.
IDLER GEAR 4.G.
SHIFT COLLAR
IDLER GEAR 2.G.
NEEDLE BEAR.K 22X26X10 DIVIDED
CIRCLIP DIN0471-25X1,2
STOP DISK 26 X 32 X 1,5
STOP DISK 23 X 32 X 1,5
SHIM 20X32X1
NEEDLE BEARING K 20X26X12
STOP DISC 17,2X30X1
CIRCLIP DIN 0471-17X1, 5
BALL BEARING 6203 JR2 C3
TAB WASHER BEARING COUNT.SHAFT
INT. TORX FLAT HEAD M5X10 10.9
CYL.ROLL BEARING NJ205
SHAFT SEAL RING 32X45X7 BSLNBR
O-RING 25,12X1,78 NBR70
SPACER SLEEVE COUNTER
FRONT SPROCKET 13-T
FRONT SPROCKET 14-T
FRONT SPROCKET 15-T
SCREW 10.9+SPRING WASHER
COUNTER SHAFT REP.KIT 4 STROKE

* NEW PART

QTY
1
1
1
1
1
1
1
3
3
1
2
1
1
1
1
1
1
2
1
1
1
1
x
x
x
1
x

X AS REQUIRED

SHIFTING MECHANISM

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
20
21
22
23
24
25
26
27
28
29
30

PART NUMBER
59034031000
59009062016
50232050001
0760142460
54632095000
54634050000
54634014100
54634020000
56534013100
78034005044
54634008044
78034020000
58038023200
50334018100
78134015044
78934112000
0912060303
78134024044
0025050206
54634052300
60034023000
78034019000
59034001000
0021050003
59034002000
0625618050
50233041000
78034003000

137893410 / C137893410

11

DESCRIPTION
SHIFT LEVER CPL.RACING 2000
SPECIAL SCREW M6X16 WS=8 10.9
STEEL WASHER 6,4X17X3
SHAFT SEAL RING 14X24X6 B
NEEDLE BEAR.HK 1412 14X20X12
STOP DISK 14X30X1
RETURN SPRING 2,2MM '95
SPRING GUIDE
TENSIONING SPRING 0,8MM
SHIFT SHAFT CPL.
SLIDING PLATE CPL.
SHIFT RAIL 11,8X101,5
PRESSURE SPRING 0,9MM
SHIFTING ROLLER 6X8X5,2
SHIFT DRUM LOCATING ALU CPL.
SHIFT ROLLER
AH SCREW DIN0912-M 6X30
LOCKING LEVER CPL.
HH COLLAR SCREW M5X20 TX30
SLEEVE FOR LOCKING LEVER
ARRESTING LEVER SPRING 03
SHIFT RAIL 11,8X85
SHIFT FORK 5./6.GEAR 2000
WASHER DIN9021-A 5,3
SHIFT FORK 2./4.GEAR 2000
BALL BEARING 61805 C3
PAIR OF WASHERS M 6 NORDLOCK
SHIFTING FORK 1ST/3RD GEAR

* NEW PART

QTY
1
1
1
1
2
1
1
1
1
1
1
1
4
3
1
1
1
1
1
1
1
1
1
1
1
2
1
1

X AS REQUIRED

WATER PUMP

450 SX-F FACT. REPL. USA 2012


FIG
5
6
7
8
11
12
13
14
15

PART NUMBER
61230045000
81235055020
81235055110
0760123073
78135053000
78135052000
0025060256
0025060656
0603061001

137893510 / C137893510

12

DESCRIPTION
CAP NUT M6 STAINLESS STEEL
WATER PUMP ROTOR
DISC WATER PUMP
SHAFT SEAL RING 12X30X7 PTFE
WATER-PUMP GASKET
WATER PUMP COVER CPL.
HH COLLAR SCREW M6X25 TX30
HH COLLAR SCREW M6X65 TX30
CU-SEAL RING DIN7603-6X10X1

* NEW PART

QTY
1
1
1
1
1
1
2
1
1

X AS REQUIRED

COOLING SYSTEM

450 SX-F FACT. REPL. USA 2012


FIG
7
8
9
19
20
21
23
24
25
26
30
34
34
35
40
41
42

PART NUMBER
77035007300
77235008100
77335016000
77235071044
10001020000
42013037400
50303089000
50335030001
78135025000
78135027000
78935024000
7733503400004
7733503400030
77235073000
41001052000
77335001000
0023060123

137893530 / C137893530

13

DESCRIPTION
RADIATOR L/S "55623U" 12
RADIATOR R/S "55637U" 13
RADIATOR CAP SMALL 1,8 BAR
Y-CONNECOTOR CPL.
HOSE CLAMP GEMI 16-27
HOSE CLAMP NORMA 12/24
ANGLE PIECE
'97
PVC-HOSE 6X9
RADIATOR HOSE L/S 2012
RADIATOR HOSE R/S
2012
PREFORMED HOSE ENGINE/COOLER
RADIATOR PROTECTION L/S+R/S SX
RADIATOR PROTECTION BLACK 07
HOSE CONNECTOR L=172,5
RUBBER SLEEVE D=12MM
WASHER FOR RADIATOR
08
COLLAR SCREW M6X12
TX

* NEW PART

QTY
1
1
1
1
5
2
1
x
1
1
1
x
2
1
4
4
4

X AS REQUIRED

VALVE DRIVE

450 SX-F FACT. REPL. USA 2012


FIG
1
2
4
5
7
9
11
15
18
19
20
21
22
23
24
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

PART NUMBER
78936030000
78936031000
78936036000
59036027000
78936028000
78936032000
77336033100
78936061044
78936056000
78936057000
78936060000
0770150151
78936081000
77036080000
78036080000
77036035172
77036035176
77036035180
77036035184
77036035188
77036035192
77036035196
77036035200
77036035204
77036035208
77036035212
77036035216
77036035220
77036035224
77036035228
77036035244
77036035248
77036035252
77036035256
77036035260

137893610 / C137893610

14

DESCRIPTION
INTAKE VALVE
EXHAUST VALVE
VALVE SPRING HOLDER
VALVE-STEM SEALING RACING
VALVE SPRING
VALVE SPRING RETAINER
VALVE COLLET
07
ROCKER ARM EXHAUST CPL.
ROCKER ARM INTAKT
ROCKER ARM EXHAUST
ROCKER ARM INTAKE
O-RING 15,00X1,50 VITON
SCREW PLUG M18X1.5
SPECIAL SCREW M7X40 WS10
FIT BOLT M7X1X55
SHIM D=8,9/1,72
SHIM D=8,9/1,76
SHIM D=8,9/1,80
SHIM D=8,9/1,84
SHIM D=8,9/1,88
SHIM D=8,9/1,92
SHIM D=8,9/1,96
SHIM D=8,9/2,00
SHIM D=8,9/2,04
SHIM D=8,9/2,08
SHIM D=8,9/2,12
SHIM D=8,9/2,16
SHIM D=8,9/2,20
SHIM D=8,9/2,24
SHIM D=8,9/2,28
SHIM D=8,9/2,44
SHIM D=8,9/2,48
SHIM D=8,9/2,52
SHIM D=8,9/2,56
SHIM D=8,9/2,60

QTY
2
2
4
4
4
4
8
1
1
1
1
2
2
2
2
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

* NEW PART

X AS REQUIRED

VALVE DRIVE

450 SX-F FACT. REPL. USA 2012


FIG
25
25
25
30
99

PART NUMBER
77036035232
77036035236
77036035240
78936029044
78936030010

137893610 / C137893610

15

DESCRIPTION
SHIM D=8,9/2,32
SHIM D=8,9/2,36
SHIM D=8,9/2,40
VALVE SPR.-KIT 450 SX-F 13
VALVE KIT 450 SX-F 13

QTY
x
x
x
x
x

* NEW PART

X AS REQUIRED

TIMING DRIVE

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
10
11
17
18
20
21
22
23
25

PART NUMBER
78936010033
0025060206
78036012033
78136005000
78136003044
0618182414
0618404712
78036013000
78136002000
78136001000
77236001060
78136018000

137893620 / C137893620

16

DESCRIPTION
CAMSHAFT W. AUTODECO
HH COLLAR SCREW M6X20 TX30
RETAINING PLATE CAMSHAFT CPL.
GASKET TIMING CHAIN TENSIONER
CHAIN TENSIONER MECH.
NEEDLE SLEEVE HK1814RS18/24/14
NEEDLE SLEEVE HK4012B40X47X12
TIMING CHAIN 110T
08
TIMING CHAIN TENSIONER
TIMING CHAIN GUIDE
BUSHING SCREW M6
FAILURE PROTECTION

* NEW PART

QTY
1
3
1
1
1
1
1
1
1
1
4
1

X AS REQUIRED

CYLINDER HEAD

450 SX-F FACT. REPL. USA 2012


FIG
1
2
2
2
3
4
5
6
7
8
9
10
11
14
16
17
18
19
20
24
25
26
27
28
29

PART NUMBER
78936020000
78030036000
78130036000
78130036200
7803605200033
78036053000
78036054100
75036052010
77736044000
0025060166
78136139000
78036041000
58030010200
60030063070
78136025001
78030044000
77336089010
0025060706
59030296000
61036047000
77236048000
0770100020
60011252000
58431082300
78130087000

137893630 / C137893630

17

DESCRIPTION
CYLINDER HEAD CPL.
CYLINDER HEAD GASKET
08
CYLINDER HEAD GASKET (DN95)
CYLINDER HEAD GASKET 1,15MM
VALVE COVER BLACK MATT
VALVE COVER GASKET
VALVE COVER SCREW
DECOUPLING ELEMENT
07
RUBBER BOOT EFI
HH COLLAR SCREW M6X16 TX30
EXHAUST FLANGE
EXHAUST FLANGE GASKET
SCREW IN NOZZLE M20X1,5
OIL JET 70 M5
VALVE GUIDE INTAKE
CYL. HEAD SCREW M10X1,25 L=125
WASHER 19X10,5X2,5
HH COLLAR SCREW M6X70 TX30
SCREW PLUG
HOSE CLAMP GEMI 63MM
05
HOSE CLAMP GEMI 58MM
O-RING 10,00X2,00 SILCONE
TEMPERAT.-SENSOR WATER LC8 02
CLAMP YDNAC 10173 (18MM)
ENGINE BREATHER TUBE

* NEW PART

QTY
1
1
x
x
1
1
4
4
1
2
1
1
1
2
4
4
4
1
3
1
1
1
1
1
1

X AS REQUIRED

LUBRICATING SYSTEM

450 SX-F FACT. REPL. USA 2012


FIG
3
4
5
7
8
9
10
11
12
13
14
16
17
18
20
21
22
24
25
26
27
28
29
30
31
32
33
34
36
37
38
39
40
41
42

PART NUMBER
78038001017
0458030080
75030003050
75030003051
81205027003
81205027004
78138102000
0402041580
61238111000
0770440020
78038004000
0025060166
58038022000
58030021000
0799060000
58038007755
78138001029
78138003000
59038011012
0770012021
0402040980
0402251180
0770020170
78138015001
59038017000
0770170200
07701250151
59038016100
77038005044
07700390261
75038041200
0770125015
0025050166
0401090003
58038023300

137893810 / C137893810

18

DESCRIPTION
OIL PUMP GEAR 17 T
CYLIND.SCREW M3X8 ISO 14580 SS
STOP SHEET MEMBRANE
07
MEMBRANE
07
MEMBRAN CRANKCASE
TAB WASHER MEMBRAN CSC
OIL PUMP SHAFT SP-DP
NEEDLE ROLLER NRB 4X15,8 G2
ROTOR-SET CPL. 22MM
O-RING 44,00X2,00 VITON
OIL PUMP COVER SUCTION PUMP
HH COLLAR SCREW M6X16 TX30
CU-SEAL RING DIN7603-12X18X1,5
OILDRAIN PLUG W.MAG. M 12X1,5
TAB WASHER DIN6799-RS 6,0
STOP DISK 8,1 X 15 X 0,5
IDLER GEAR 1 29Z
OIL PUMP COVER
OILPUMP ROTOR 12MM G-95R/003
O-RING 12X2 VITON GREEN
NEEDLE ROL.DIN5402 NRB 4X9,8
NEEDLE ROLLER DIN5402 2,5X11,8
O-RING 17,17X1,78 GLO
OIL SCREEN CPL.
PLUG M20X1,5 WS=13
O-RING 17,00X2,00
O-RING 12,5X1,5 VITON V75
OIL SCREEN
OIL FILTER WITH GASKET 06
O-RING 39,34X2,62
OILFILTER CAP
O-RING 12,5X1,5 NBR
HH COLLAR SCREW M5X16 TX30
BALL DIN5401-9
PRESSURE SPRING L=25MM D=1MM

* NEW PART

QTY
1
4
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
5
1
1

X AS REQUIRED

LUBRICATING SYSTEM

450 SX-F FACT. REPL. USA 2012


FIG
43
44
45
46
47
48

PART NUMBER
58038022000
78036024000
78040028000
0988172405
0471170010
0912060208

137893810 / C137893810

19

DESCRIPTION
CU-SEAL RING DIN7603-12X18X1,5
PLUG SCREW SAS M12X1,5
BUSHING PIN
SHIM WASHER DIN0988-17X24X0,5
CIRCLIP DIN0471-17X1
AH SCREW DIN0912-M 6X20 SS

* NEW PART

QTY
1
1
1
1
1
1

X AS REQUIRED

IGNITION SYSTEM

450 SX-F FACT. REPL. USA 2012


FIG
1
4
5
9
10
11
12
13
14
16
20
21
22
23
25
35
36
50

PART NUMBER
7893000200015
78130040000
59039034000
77139090000
75039093000
0025050166
0402040980
0019040106S
81230002010
58439006000
78939005000
78939004000
0137120000
49030021000
0888030050
0012040303
0025060166
0025060256

137893910 / C137893910

20

DESCRIPTION
IGNITION COVER
GASKET - IGNITION COVER
PULSER COIL KOKUSAN 4K3-A/B
SPARK PLUG CONNECTOR
SPARK PLUG M12X1,25 LKAR8AI-9
HH COLLAR SCREW M5X16 TX30
NEEDLE ROL.DIN5402 NRB 4X9,8
FLAT HEAD SCREW ISA25 M4X10
RETAINING PLATE
IGNITIONCOIL IG3826 KOKUSAN'96
ROTOR
STATOR
SPRING WASHER DIN0137-B12
COLLAR NUT M12X1 R/S
WOODRUFF KEY DIN6888-3X5X13
AH SCREW DIN6912 M4x30
HH COLLAR SCREW M6X16 TX30
HH COLLAR SCREW M6X25 TX30

* NEW PART

QTY
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
4
3
8

X AS REQUIRED

ELECTRIC STARTER

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
4
5
6
8
14
15
16
19
20
21
23

PART NUMBER
78140001000
0025060256
0770250030
0912060404
78040016004
78040029000
0912060208
0988172405
78040016100
0471170010
78940022000
78040028000
78940020033
75040026000

137894010 / C137894010

21

DESCRIPTION
E-STARTER CPL. 0,5KW
HH COLLAR SCREW M6X25 TX30
O-RING 25,00X3,00 NBR 70
AH SCREW DIN0912-M 6X40 A2
STOP DISC 6X23X2
BEARING BOLT
AH SCREW DIN0912-M 6X20 SS
SHIM WASHER DIN0988-17X24X0,5
TORQUE LIMITER CPL.
CIRCLIP DIN0471-17X1
IDLER GEAR 30-T CPL.
BUSHING PIN
FREEWHEEL GEAR 66 C CPL.
FREE WHEEL

* NEW PART

QTY
1
2
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

THROTTLE BODY

450 SX-F FACT. REPL. USA 2012


FIG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
29

PART NUMBER
77741001000
75041085044
77741013044
77741023044
77741077044
81241056044
81241060000
77741060044
77741023030
75041013010
81241056020
61041077010
81241077030
75041085010
77741085020
81241085030
75041023020
75041023010
75041013060
81241031100
77241031050
61041080000
0025050166
61041088000
0025060206
77741077050
77741070000

137894110 / C137894110

22

DESCRIPTION
THROTTLE BODY
MAP SENSOR CPL.
07
FUEL RAIL CPL.
INJECTOR KIT CPL.
TPS CPL.
THROTTLE COVER CPL.
09
STARTER VALVE COMP.
IDLING ADJUSTING SCREW CPL.
SEAL RING
SCREW SHOULDER
SPECIAL SCREW AH
O-RING THROTTLE POS. SENSOR
SPECIAL SCREW
O-RING
PLATE
SPECIAL SCREW
O-RING
SEAL RING
SCREW SHOULDER
TIMING CHARGER EFI
RUBBER BRACKET ECU
AMBIENT-AIR TEMPERATURE SENSOR
HH COLLAR SCREW M5X16 TX30
ROLLOVER SENSOR
05
HH COLLAR SCREW M6X20 TX30
PROTECTION CAP TPS
STARTER VALVE COMP.

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
2
1
1
1
2
1
2
1
1

X AS REQUIRED

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