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Lean Manufacturing

Presentation by
Dipjoy Das
Bikram Sharma
Gitanjali Borah
Sonu Sharma

CENTRE FOR MANAGEMENT STUDIES, DIBRUGARH UNIVERSITY


LEAN MANUFACTURING
The concept of Lean Manufacturing was developed
by Henry Ford in 1920’s
.
Toyota was the first company to introduce ‘lean
manufacturing’ concept in its production system.

Lean manufacturing focuses on reducing waste.


TYPES OF WASTE
OVERPRODUCTION
INVENTORY
WAITING
MOTION
TRANSPORTATION
RE-WORK
OVER-PROCESSING
Principles of Lean Manufacturing
• To create continuous flow .
• To use pull-systems to manage the workflow
• To reduce batch sizes and inventories
• To eliminate waste
• To cross-train workers in order to deal with
inherent variability
• Selective use of automation
• To instill a Continuous Improvement
competence
BENEFITS OF LEAN
MANUFACTURING
• Productivity Improvement
• Total manufacturing time saved
• Less scrap
• Low inventory
• Quality improvement
• Plant space saved
• Better labor utilization
• Safety of operations
Implementation Stages of
Lean Manufacturing
Three stages in the implementation of ‘Lean
Manufacturing’---

Data collection stage


Data analysis and development of solution
Stage
Implementation Stage  
Process of Implementing
Lean Manufacturing
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