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  • Size Reduction 1

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    Yogie S Prabowo
    31 просмотров23 страницы
    The document discusses size reduction techniques and equipment. It describes various variables that affect size reduction operations and factors to consider when selecting size reduction equipment. Specifically, it provides equations and guidelines for designing roller crushers and ball mills, which are commonly used for fine size reduction with particle sizes between 1-5 cm and high reduction ratios from 20:1 to over 600:1. Design parameters covered include roller and ball diameter, mill dimensions, speeds, power requirements, and more.

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    size reduction article

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    The document discusses size reduction techniques and equipment. It describes various variables that affect size reduction operations and factors to consider when selecting size reduction equipment. Specifically, it provides equations and guidelines for designing roller crushers and ball mills, which are commonly used for fine size reduction with particle sizes between 1-5 cm and high reduction ratios from 20:1 to over 600:1. Design parameters covered include roller and ball diameter, mill dimensions, speeds, power requirements, and more.

    Авторское право:

    Attribution Non-Commercial (BY-NC)
    Скачайте в формате PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    31 просмотров23 страницы

    Size Reduction 1

    Загружено:

    Yogie S Prabowo
    The document discusses size reduction techniques and equipment. It describes various variables that affect size reduction operations and factors to consider when selecting size reduction equipment. Specifically, it provides equations and guidelines for designing roller crushers and ball mills, which are commonly used for fine size reduction with particle sizes between 1-5 cm and high reduction ratios from 20:1 to over 600:1. Design parameters covered include roller and ball diameter, mill dimensions, speeds, power requirements, and more.

    Авторское право:

    Attribution Non-Commercial (BY-NC)
    Скачайте в формате PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    из 23

    Size Reduction

    Great thank to RSA

    Tujuan Size Reduction

    Variabel Operasi Size Reduction

    Variabel Operasi Size Reduction

    Variabel Operasi Size Reduction

    Pemilihan Alat Size Reduction

    Pemilihan Alat SR

    Link Lengkap

    PERRY 7th ed

    10

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    Roller Crusher

    13

    Perancangan Roller Crusher


    A. Penentuan ukuran / diameter roller

    r1 = jari-jari roller r2 = jari-jari umpan 2 = nip angle 2b = jarak antar roll


    B. Penentuan panjang roller

    60.N .L.(2.b). p 2000

    T = kapasitas (ton/jam) N = kecepatan putar roll (rpm) L = panjang roller (cm) p = densitas partikel (kg/m3)

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    15

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    Fine Size Reduction


    Ukuran umpan: 1 5 cm Reduction ratio:
    20:1 600:1

    Jenis:
    Vertical mill Horizontal mill

    17

    Vertical Roller Mill


    Loesche Mill

    18

    Tumbling Mill
    Selinder horizontal berputar pada sumbunya, berisi grinding media (mis.: bola baja, bola keramik, batang baja) sebanyak 35% 50% volume selinder. 1. Ball Mill
    L/D 1,0 Reduction ratio 20:1 sampai 200:1 Satu kompartemen L/D 2,0 Reduction ratio 600:1 Biasanya lebih dari satu kompartemen
    19

    2. Tube Mill

    Operasi: Open circuit

    Closed circuit

    20

    Unidan Tube Mills

    21

    Duodan Tube Mill

    22

    Perancangan Ball Mill


    Ukuran / diameter ball

    Db

    X p .E i K .n r

    s D

    Db = diameter ball (cm); D = diameter mill (m)

    Xp = diameter umpan (cm); rs = spesifik graviti umpan K = Konstanta (= 143 untuk balls); nr = kec.putar (% Nc = percent of critical) Ei = work index umpan (lihat Table 8.2 Perry 6th ed.) Kecepatan kritis (Nc) g = perc. gravitasi (m/s2) 1 g
    Nc 2 D Db

    Kecepatan putar normal (N) = 65% 75% kecepatan kritis Power consumption: E = [(1,64.L 1)K + 1][(1,64.D)2,5E2] K = 0,90 (L < 1,5 m) L = panjang mill (m) K = 0,85 (L > 1,5 m) E2 = power menggerakkan 0,6 x 0,6 m (laboratory mill)

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