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Battery
Check specific gravity 1.280 over : Over charged 1.280 ~ 1.250 : Normal 1.250 below : Recharging
Battery relay
Check coil resistance(M4 to M4) Rated load : Normal : About 50 24V 100A(continuity) Check contact 1000A(30seconds) Normal : CR-1
24V 60A
1 2 3 4 5 6
B ,O
Start key
OH 5 6 CS AC B 2 3 4 H
Check contact OFF : (For each terminal) ON : 0(For terminal 1-3 and 1-2) START : 0(For terminal 1-5)
CS -
Pa
1 2
4-19
Part name
Symbol
Specifications
Check
2 1
Pa
CD-31
Pa CD-18
1 2
CD CD-1
CD-8
Pa
CD-10
2
Fuel sender
CD -
CD-2
Check resistance Full : 50 6/12 : 350 11/12 : 100 5/12 : 400 10/12 : 150 4/12 : 450 9/12 : 200 3/12 : 500 8/12 : 250 2/12 : 550 7/12 : 300 1/12 : 600 Empty warning : 700
rp
Tacho sensor
CD 1CD-17
4-20
Part name
30 86 87
Symbol
Specifications
Check
87a
87
85
Relay
85 87a
30 86
24V 16A
CR-2 CR-7
Check resistance Normal : About 160 (For terminal 85-86) 0(For terminal 30-87a) (For terminal 30-87)
M6
6 5 4 3 2 1
M
2
M+ NC P-
Accel actuator
3
SIG P+
Check resistance Normal : 1~2(For terminal 5-6) 0.8~1.2k (For terminal 1-3)
Solenoid valve
24V 1A
EPPR valve
1
700mA
CN-75
Resistor
2
45 20W5%
CN-47
20W
4-21
Part name
10 9 10 8 7 6
Symbol
6 5 5 4 3 2 1
Specifications
Check
Check contact Normal ON : 0 (For terminal 1-5, 2-6) (For terminal 5-7, 6-8) OFF : (For terminal 1-5, 2-6) 0 (For terminal 5-7, 6-8)
Prolix switch
4 5 6
24V 15A
CS-7 CS -
Check contact Normal : 0(For terminal 1-5, 2-6) Emergency ON : 0(For terminal 1-2, 4-5) (For terminal 2-3, 5-6) OFF : (For terminal 1-2, 4-5) 0(For terminal 2-3, 5-6)
Accel dial
A B C
+ S -
CN-142
Check resist Normal : About 5k (For terminal A-C) Normal : Abowt 5V (For terminal A-C) : 2~4.5V (For terminal C-B)
Switch
3 2 1 4 5
24V 8A
CS-67
Check disconnection Normal : 1.0 ON : 0(For terminal 1-5, 2-6) (For terminal 5-7, 6-8) OFF : (For terminal 1-5, 6-8) 0(For terminal 5-7, 6-8)
Head lamp, Work lamp, Room lamp, Cab lamp CL-1 CL-6
2 1
10
10
24V 70W (H3 Type) 24V 10W (Room lamp) CL-5 CL-9
CL-4 CL-8
Beacon lamp
M
CL-7 CL -
4-22
Part name
Symbol
Specifications
Check
1 2
CN-61
Hour meter
h
2
16~32V CN-48
Check operation Supply power(24V) to terminal No.2 and connect terminal No.1 and ground
DC22~28V 2A
1 2
Safety switch 1
1
CS-4 CS -
Check contact Normal : 0(For terminal 1-2) (For terminal 1-3) Operating : (For terminal 1-2) 0(For terminal 1-3)
Receiver dryer
24V 2.5A
2
CN-29 CN 2-
4-23
Part name
Symbol
N.C 1 2 S.R3 4 S.LN.C 5 6 7
Specifications
Check
Cassette radio
8 S.R+ 9 10 11 12 S.L+ 13 14
24V 2A
CN-27
Washer pump
24V 3.8A
CN-22
3 1 2 5 3 4 5 6
Wiper motor
M
4 2
24V 2A
CN-21
DC/DC Converter
24V
B C
12V 3A
12V
CN-138
Cigar lighter
24V 5A 1.4W
CL-2 CL -
Check coil resistance Normal : About 1M Check contact Normal : Operating time : 5~15sec
Ether
4-24
Part name
B
Symbol
Specifications
Check
G 3
Alternator
U
24V 55A
GN
CN-74 CN 7-
M
Delco Remy 28MT 24V Check contact Normal : 0.1
Starter
M
CN-45 CN 4-
24V 0.5A
E S I
Fuel cut-off
2 1
24V
CN-79 CN 7-
24V 79W
Start relay
4-25
Part name
Symbol
Specifications
Check
2
Blower
24V 9.5A
Lo MH ML Hi
1 3 2 4
Aircon resistor
2 3 4
Check resistance Normal : 1.12(For terminal 4-2) 2.07(For terminal 2-3) 3.17(For terminal 3-1)
1
Duct sensor
1 C OFF 4 C ON
Check resistance Normal : 0(For terminal 1-2), the atmosphere temp : Over 4 C
24V 2W
1
Quick coupling CN-140
24V 6A
1 2
CS-19 CS-29 24V 6A
4-26
Part name
Symbol
Specifications
Check
Transducer
2 1
500bar
CD-42 CD-43
Transducer
2 1
50bar
CD-44
Fusible link
60A
1
Check disconnection normal : 0 (Connect ring terminal and check resist between terminal 1 and 2)
CN-60 CN-95
4-27