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RELIANCE ENGINEERING ASSOCIATES (P) LIMITED

WPS No.- 5195


Code : ASME Sec IX Welding Process : GTAW & SMAW

WELDING PROCEDURE SPECIFICATION


Date :- 06/03/1999
Supporting PQR(s) No. : 95 & 104 Type : MANUAL

Rev. No.- 00

JOINTS (QW 402)


Groove Design : ALL Root Spacing: Backing : NA Backing Material Type : NA Retainer & Consumable Insert : NA

BASE MATERIAL (QW 403)


P No.: 43 ON 5A Gr : 1 Spec of Unassigned : P No.: 4 Gr : 1

POSITION (QW 405)


Groove: ALL Fillet : ALL Weld Progression: UPHILL

Base Material Thickness: 4.8 30 mm Weld Pass Thickness <12.7mm

GAS (QW 408)


Purpose Gas % Flow Rate LPM 10-12

PREHEAT (QW 406 )


Preheat Temperature : 150 (Deg C Min) Method of Preheating : Interpass Temperature: 180 (Deg C Max) Preheat Maintenance :

PWHT (QW 407)


Type of PWHT : Stress Relieving

ShieldingGas

ARGON

99.95

Soaking Temp: 704 760 (Deg C) Heating Rate :150 Max (Deg C/Hr) Cooling Rate : 150 Max(Deg C/Hr)

Soaking Time : 2.4Mts/mm (or) 2 (Hrs)

Backing Gas Trailinig Gas

ARGON NA

99.95 NA

10-12 NA

Postheating Temp: 300 (Deg C ) Postheating Time: 1/2 (Hrs)

FILLER METALS ELECTRICAL CHARACTERISTICS & TECHNIQUE (QW 404 , 409 & 410)
Variables AWS Class F/A No. SFA No. Brand Name Dia (mm) Polarity Current Range(A) Voltage Range(V) Deposited Weld Metal Thk (mm) Travel Speed(mm/min) Heat Input Flux Type Gas Cup Size(mm) Tungsten Type Tungsten Size(mm) Mode of Metal Transfer String & Weave Oscillation Contact Tube Distance(mm) Method of back gougng Initual & Interpass cleaning Multi/Single Pass Multi/Single Electrode Peening 0 REV NO 16/7/99 DATE GTAW ERNiCr-3 NA 5.14 Inconel 82 2.0 2.4 SMAW ENiCrFe-3 NA 5.11 Inconel 182 3.15 DCEP 80-110 20-28 24 150 NA NA NA NA NA NA 4.0 DCEP 100-140 20-28

STANDARD JOINT DESIGN DRGS :

DCEN 90-120 18-22 6 80 NA NA 6 EWThO2 2.4 NA

WELDING SEQUENCE : NA

String
NA NA NA Grinding & Brushing Multiple Single NA

Weave#
NA NA NA Grinding & Brushing Multiple Single NA NA DESCRIPTION OF REVISION A. Dinesh Kumar PREPARED BY:

GENERAL NOTES: #Weave Width less than 3 times the dia of the electrode SPECIAL NOTES: NA

NIL PARAMETER REVISED

A.Dinesh Kumar REVIEWED BY :

D.Rajaiah AAPROVED BY:

Format No:2QM00FMTME091, Rev. 00, Date :-20/03/2002, Page 1 of 1