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The Hercules Difference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Classic Stuffing Boxes SB, SBT & DPSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Inverted Cone Stuffing Boxes IVSB, IVSBT & IVDPSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 High-Performance Stuffing Boxes Big Stuff & Big Stuff DPSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 NACE Big Stuff & Big Stuff DPSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Critical Service Stuffing Boxes PCSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 HTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Stuffing Box Accessories Upper Glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Big Stuff Upper Gland . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Pollution Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Stuffing Box Packing DOME Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Double Packed Stuffing Box (DPSB) with Oil Reservoir Gland (ORG) & DOME Packing . . . . . . . . . . . . . . . . . . . . .14 Cone & V-Ring Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Pumping Flow Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Blow-Out Preventers 150H & 200P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 BOP Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Adjustable Choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Well King Back Pressure Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Hercules Polished Rod Accessories Polished Rod Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21 Leveling Plates & Clamp-Off Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Lubricators & Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Rod Rotators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 The Complete Reciprocating Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Unsurpassed Quality Features Extensive Product Line Patented Designs Years of Proven Experience NACE Options Temperature Options to 540 F Broad Selection of Packing Designs & Materials
NACE is a registered trademark of NACE International
Full Selection of Accessories Corrosion Resistant Materials & Coatings Fail Safe Environmental Systems Parts Interchangeability Between Many Models Working Pressures to 3000 PSI Superior Field Service & Training
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SPECIFICATIONS
Working Pressure Bottom Thread (API Tubing or LP) Bottom Connection Weight 2" 2-1/2" 3" 4" Height Material Split Cone Packing Rod Sizes Pieces Required: Top Cones Bottom Cones
SB
1500 PSI 2", 2-1/2", 3", 4" Male 24 lbs. 25 lbs. 26 lbs. 29 lbs. 13-1/2"
SBT
1500 PSI 2", 2-1/2", 3" Female 33 lbs. 37 lbs. 42 lbs. N/A 16" Ductile Iron*
DPSB
1500 PSI 2", 2-1/2", 3", 4" Male 50 lbs. 51 lbs. 52 lbs. 56 lbs. 17"
All Hercules Classic Stuffing Boxes are available with either Cone or DOME packing. (see pages 13-15)
Hercules inverted cone stuffing boxes feature unique inverted cone packing that is pressure activated by well fluids, providing a superior seal without excessive tightening. The packing is very easy to adjust and results in a more uniform and longer lasting seal.
Patented
Patented
Combines IVSB and cross tee with 1" bleeder Eliminates one threaded connection Lower profile than Classic models Side outlets: 2" LP with 2" bottom connection 3" LP with 2-1/2" or 3" bottom connection Optional Oil Reservoir Gland (IV-ORG) and Anti-Pollution Adapter (APA)
SPECIFICATIONS
Working Pressure Bottom Thread (API Tubing or LP) Bottom Connection Weight 2" 2-1/2" 3" 4" Height Material Split Cone Packing Rod Sizes Pieces Required: Top Cones Bottom Cones
IVSB
1500 PSI 2", 2-1/2", 3", 4" Male
IVSBT
1500 PSI 2", 2-1/2", 3" Female
IVDPSB
1500 PSI 2", 2-1/2", 3", 4" Male
Furnished with three Top Cones & one Bottom Cone . One Top Cone (thin cone) can be removed to reduce overall height even further without impairing pressure rating (if reduced packing life is a acceptable) A PRS (Polish Rod Support) is required during well servicing to prevent the transfer of rod string weight to the packing (see page 21)
All Hercules Inverted Cone Stuffing Boxes are available with either Cone or DOME packing. (see pages 13-15)
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HERCULES High-Performance Stuffing Boxes | Big Stuff & Big Stuff DPSBTM
Polished Rod Top Follower Cap Polished Rod Top Follower Cap
Patented
Patented
Big Stuff
Easy to adjust threaded cap no bolts to tighten Cone packing is inverted to achieve a pressure-assisted seal Reduces costly packing maintenance time Packing compression forces are distributed evenly Low profile design Ideal for short stroke pumping units Convenient protection of packing from weight of rod string A Hercules Polish Rod Lubricator is highly recommended as a grease zerk is not available due to the low profile Available with adapters for APATM Control Device or Hercules Stuffing Box Leak Detector Flanged bottom connection available by special order
SPECIFICATIONS
Working Pressure
BIG STUFF
1500 PSI
NOTE: 1500 PSI cap is not interchangeable with 2500 PSI models Bottom Thread (API Tubing or LP) Bottom Connection Weight 2" 2-1/2" 3" 4" 2", 2-1/2", 3", 4" Male 20 lbs. 21 lbs. 21 lbs. 27 lbs. 9-3/4" 2", 2-1/2", 3", 4" Male 45 lbs. 45 lbs. 46 lbs. 49 lbs. 15"
Height Maximum Body/Cap Load Body & Cap Material Split Cone Packing Rod Sizes Pieces Required: Top Cones Bottom Cones
30,000 lbs. for 2" 11.5V. & 40,000 lbs. for all other sizes Ductile Iron* 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4" 3 1 5 1
All Hercules High Performance Stuffing Boxes are available with either Cone or DOME packing. (see pages 13-15)
HERCULES High-Performance Stuffing Boxes | NACE Big Stuff & Big Stuff DPSBTM
Patented
Patented
SPECIFICATIONS
Working Pressure
BIG STUFF
2500 PSI
NOTE: 2500 PSI cap is not interchangeable with 1500 PSI models Bottom Thread (API Tubing or LP) 2", 2-1/2", 3", 4" 2", 2-1/2", 3", 4" Bottom Connection Weight 2" 2-1/2" 3" 4" Male 23 lbs. 24 lbs. 24 lbs. 30 lbs. 9-3/4" Male 48 lbs. 48 lbs. 49 lbs. 52 lbs. 15"
Height Maximum Body/Cap Load Body & Cap Material Split Cone Packing Rod Sizes Pieces Required: Top Cones Bottom Cones
30,000 lbs. for 2" 11.5V. & 40,000 lbs. for all other sizes Ductile Iron* 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4" 3 1 5 1
All Hercules High Performance Stuffing Boxes are available with either Cone or DOME packing. (see pages 13-15)
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SPECIFICATIONS
Working Pressure Bottom Thread (API Tubing or LP) Bottom Connection Weight 2" 2-1/2" 3" Height Material Base & Adapter Spool Flapper Body & Packing Glands Split Cone Packing Rod Sizes Pieces Required: Top Cones Bottom Cones V-Ring Packing O.D. V-Ring Stack Height
PCSB
1500 PSI
Available with welded bottom flange connections Available with 1500 or 2500 PSI Big StuffTM DPSBTM Top Section (& with or without HPLUGTM)
Primary Split Cone Packing or optional DOME Packing Hex Bolts w/Lock Washers PCSB Packing Gland Cap
2", 2-1/2", 3" Male or Flanged 102 lbs. 107 lbs. 112 lbs. 24-1/2" Std. DPSB Body Low Temperature Steel Stainless Steel Ductile Iron* 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4" DPSB Compression Ring Split Cone Packing Pollution Control Adapter Spool Flapper Wear Pad Flapper Valve PCSB Base Packing Support (split) PCSB Upper Gland Body (HPLUG Body) 3/4" NPT Port Upper Gland Bolts for DPSB Lower Gland for DPSB Lower Gland Bolts for DPSB Hex Bolts w/Lock Washers
5 1 2-1/2" 3"
NOTE: V-RING PACKING FOR PCSB IS NOT INTERCHANGEABLE WITH HTD V-RING PACKING.
Note: O-Rings for PCSB Spool are not shown (1 top & 2 bottom)
Cap HTD Upper Split Bushing Primary Packing HTD Lower Split Bushing
SPECIFICATIONS
Working Pressure Bottom Thread (API Tubing or LP) Bottom Connection Weight 2" 2-1/2" 3" 4" Height Material Body, Base & Cap Lock Nut Split Bushings Rod Sizes
HTD
3000 PSI 2", 2-1/2", 3", 4" Male
Upper Body
Lock Nut HTD Upper Split Bushing Secondary Packing HTD Upper Split Bushing O-Ring
Alloy Steel* Carbon Steel* Bronze* 1-1/8", 1-1/4", 1-1/2", 1-3/4" 2-1/4" 2-1/2"
Max. Temp. 250 F/121 C 325 F/163 C 400 F/204 C 540 F/282 C
Base HTD packing is not interchangeable with PCSB packing. HTD uses 3 Upper Split Bushings and 1 Lower Split Bushing.
Kevlar is a registered trademark of E.I. DuPont Corp.
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Std. PCSB Packing Support (MDS Nylon) Std. PCSB NBR V-Ring Packing Std. PCSB Packing Support (MDS Nylon) PCSB Upper Gland Body (HPLUG Body) Bolts with Nuts & Washers
Adaptable to Anti-Pollution Adapter (APA) Top split cone wiper controls oil film on polished rod Optional for all Hercules Classic models Modified version available for Hercules IVSB, IVSBT & IVDPSB models (IV-ORG) Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4" Material: ductile iron
Patented O-Ring
HERCULES Stuffing Box Accessories | Big Stuff Upper Gland & Leak Detector
Std. PCSB Cap Std. PCSB Packing Support (MDS Nylon or Bronze) Std. PCSB V-Packing Std. PCSB Packing Support (MDS Nylon or Bronze) HPLUG Body for Big Stuff 3/4" NPT Port for SB Leak Detector Grease Zerk (180 opposite of 3/4" NPT) Existing Big Stuff Cap (Cap not furnished with Big Stuff HPLUG Adapter Kit) Spiral Retaining Ring (also used for Big Stuff APA Adapter)
2500 PSI Big Stuff DPSB with HPLUG shown above w/optional flanged DPSB Base available by special order
FKM O-Ring (also used for APA Adapter) Special Big Stuff Top Follower (also used for APA Adapter)
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Common
(To Starter Coil)
Common
(To Spark Plug)
NC Contact
(Connect Hot Lead)
NC Contact
(Not Used)
Connect Common & NC (normally closed) contacts in series with starter coil of motor starter. If packing leaks, container will lower, open the NC contact & disconnect motor starter.
Connect Common & NO (normally open) contacts in parallel with magneto & spark plug. If packing leaks, container will lower, close the NO contact & ground the spark plug.
IMPORTANT NOTE: The potential for the presence of flammable materials in the atmosphere may create a hazardous location as defined by the national electrical code (NFPA-70). Hazardous (classified) locations require the use of explosion proof equipment suitable for the hazardous class, division and group. NOTE: On the explosion-proof switch, the red wire is the NC contact, blue is the NO contact, black is common and green is ground.
DOME Packing
Rod sizes: 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-1/2", 1-3/4" Dramatically reduces stuffing box failures & maintenance costs Rubber packing with unique PTFE seal ring PTFE seal ring minimizes contact between rubber & polished rod Low coefficient of friction Less heat build-up Lower drag on polished rod Unique bowl shape converts vertical compression forces into radial forces for a tight seal around polished rod Automatically compensates for changes in flow line pressure One-time conversion kit to retrofit most cone packed stuffing boxes Designed for easy replacement using a conventional corkscrew style Packing Pick (available from R&M Energy Systems P/n 99756K14)
Conversion kit for DOME Packing and Lub Upper Gland. Also used for Big Stuff Stuffing Boxes. A set of DOME packing consists of three pieces of rubber packing, each of which has a split PTFE seal ring sandwiched inside. 1/4"-20 NC Pullout Threads Blind Hole for Packing Pick Tip Insertion
Material
NBR HSN TFEP (Aflas)
Max % H2S
2% 10% 35%
Max CO2
Not Recommended 20% 15%
Max. Temperature
250 F (121 C) 325 F (163 C) 450 F (232 C)
Split bronze rings with retainer rings required with DOME packing and Lub Upper Gland. (see page 13) for ORG Conversion.
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HERCULES Stuffing Box Packing | DPSBTM with ORGTM & DOME Packing
Double Packed Stuffing Box (DPSB) with Oil Reservoir Gland (ORG) & DOME Packing
Includes port for Anti Pollution Adapter (APA) Control Device Includes DOME packing, nitrile gasket, small DOME top split ring, and ORG adapter ring Large & small split rings are made from bronze Hi-temp gasket optional Can also be used with High Performance Oil Reservoir Glands (HPORG)
Nitrile Gasket
DOME Packing
Hercules DPSB with Oil Reservoir Gland (ORG) & DOME Packing
SELECTION CRITERIA FOR RUBBER COMPOUNDS IN R&M ENERGY SYSTEMS STUFFING BOXES AND BOPS
Maximum Service Temperature with Concentrations of H2S & CO2 Below 1%
F 160 C 71
Rubber Compound
Name
Soft, Hard, Special Lubricated, Heavy Duty, PTFE Filled Hercules Gold
Maximum Service Resistance to Temperature with Explosive Concentrations of Decompression Maximum Maximum H2S & CO2 in CO2 Tolerances Tolerances Concentrations at Maximum for H2S for CO2 Tolerance Levels up to 20%
F 160 C 71 2% NR Poor
Poor
Good
Compound C Compound D Compound G Compound H Compound S Compound ST Nitrile Dome HSN Dome
Aflas Dome
Note: Above temperatures are suggested Maximum Short-Term ratings & should not be considered as a Continuous Operating Temperature. NR - Not Recommended SBR - Styrene Butadiene Rubber NBR - Nitrile Rubber HSN - Highly Saturated Nitrile or Hydrogenated Nitrile EPDM - Ethylene Propylene Aflas is a registered trademark of Aashi Glass Co. Ltd.
The most important feature of stuffing box packing is long-lasting performance. R&M Energy Systems continually tests new and better materials to meet the demands for ever-changing well conditions. Extensive field tests make certain new packing stands up to stringent durability and performance standards. Cone packing is available in sizes for all polished rods 1" through 1-3/4" in sets of four (3 top cone and 1 bottom cone) and five (4 top cone and 1 bottom cone).
Special Lubricated
For sweet crudes and wells without constant flow.
Heavy-Duty
For prolonged service on sweet crudes and wells without constant flow.
PTFE Filled
For sweet crudes and wells with long stroke and fast pumping cycles. Split Cone Packing
Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"
Hercules Gold
For sweet crudes with high oil-to-water ratios, low sand content and where salt or corrosion buildups on Polished Rod have caused premature wear of other packings.
Compound C
For steam injection wells producing sweet crudes.
Compound D
For steam injection wells where polished rod scoring is a concern.
Compound H
For steam injection wells.
V-Ring Packing
Rod sizes: 1-1/8", 1-1/4", 1-1/2", 1-3/4"
Compound G*
For H2S and CO2 wells.
CONE PACKING
Material Soft Hard Compound S Special Lubricated Heavy Duty
OTHER PACKING
Material NBR V-Ring HSN V-Ring FKM V-Ring Kevlar/PTFE Product PCSB & HTD PCSB & HTD PCSB & HTD
Max % H2S Max. Temperature 2% 2% 2% 2% 2% 2% 2% 2% 2% 5% 10% 160 F (71 C) 160 F (71 C) 160 F (71 C) 160 F (71 C) 160 F (71 C) 160 F (71 C) 160 F (71 C) 300 F (149 C) 300 F (149 C) 350 F (177 C) 250 F (120 C)
Max Temperature 250 F (121 C) 325 F (163 C) 400 F (204 C) 540 F (282 C)
HTD
PTFE Filled
Compound ST Compound C
HTD Packing O.D. is 2-1/4" , PCSB HPLUG packing O.D. is 2-1/2" Kevlar and Teflon are registered trademarks of E.I. DuPont Corp. IMPORTANT NOTE: The guidelines on this page are for general reference purposes only and should not be used as the sole determining factor for packing material selection. Each downhole condition is different and must be addressed on a case-by-case basis to determine the best material solution for your particular well.
Compound D
Compound H Compound G*
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3000 PSI WP
Height
6" 7-1/4" 7-1/4" 8" 8" 7-1/4" 7-1/4" 8" 7-1/4" 8" 8" 8" 8" 8" 8" 8" 8" 8" 8" 9-1/2" 7-3/4" 7-3/4" 7-3/4"
Weight
9 lbs. 7 lbs. 13 lbs. 21 lbs. 18 lbs. 13 lbs. 13 lbs. 10 lbs. 12 lbs. 20 lbs. 20 lbs. 20 lbs. 10 lbs. 18 lbs. 20 lbs. 20 lbs. 20 lbs. 20 lbs. 18 lbs. 19 lbs. 22 lbs. 21 lbs. 18 lbs.
Note: Pumping Tee Test Pressure > 1.5 X Working Pressure (Male Threads) and 2 X Working Pressure (Female Threads) * Corrosion-resistant coatings available, contact customer service. ** CT-1, CT-2, & CT-3 available in carbon steel with welded 3.12" 2M or 3M API Top Flange for attachment of PCP drive head.
Body
Tapered Cap
150H
Caps have Hammer Lugs and Acme threads for fast removal and replacement. Acme threads eliminate cross-threading Cap with internal threads protected from the environment Blow-out proof ram screw Full opening Reinforced ram block reduces extrusion Cap O-Ring provides reliable, pressure-tight seal 150H Rams can interchange with Ratigan #212 BOPs
200P
Taper threaded end caps with Blow-out proof ram screw Reinforced ram block reduces extrusion Higher working pressure than 150H Full opening 2" thru 3" EUE thread connections (3" EUE is 3.5" OD 8RD EUE) Optional NACE trim Optional low temperature carbon steel (200PS Model) Carbon steel models available with welded flanges in API Flanged, X Flanged or Flanged X Threaded (200PF Model)
SPECIFICATIONS
Sizes Available Vertical Bore Working Pressure Body & Cap Material Ram Material Ram Screw & Packing Gland Ram Sizes 2" 1.975"
150H
2-1/2" 2.560" 1500 PSI Ductile Iron* See Page 18 Carbon Steel** Blind, 5/8"-1", 1-1/8", 1-1/4", 1-1/2", 1-3/4" 3" LP 2.970" 2" 2.120"
200P
2-1/2" 2.440" 2000 PSI Ductile Iron*, Carbon Steel Alloy Steel Blind, 5/8"-1", 1-1/8", 1-1/4", 1-1/2", 1-3/4" 3" 3.000"
NOTE: 150H & 200P RAMS ARE NOT INTERCHANGEABLE. ALSO THEY ARE DIRECTIONAL DUE TO THE INTERNAL REINFORCEMENT PLATE. ALWAYS INSTALL WITH YELLOW THIS SIDE UP STICKER FACING UP.
Ram Screw Packing Connection Optional Flange Connections Height Weight Width (Rams Open) Handles
* ** ***
Acrylic Braided PTFE Male x Female Thread N/A 9-1/2" 43 lbs. 20" Optional
NBR, HSN & FKM Male x Female Thread or Flange 2-1/16" 2000, 2-9/16" 2000, 3-1/8" 2000*** 10" 52 lbs. 26" Optional
Corrosion resistant materials & coatings available, contact customer service. NACE stainless steel optional. Other flange sizes available. Ratigan is a registered trademark of J.P. Ratigan, Inc.
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AFLAS
450 F (232 C) 35% 15%
ALWAYS INSTALL WITH YELLOW THIS SIDE UP STICKER FACING UP TO MINIMIZE EXTRUSION UNDER PRESSURE. Note: Above temperatures are suggested Maximum Short-Term ratings & should not be considered as a Continuous Operating temperature.
SPECIFICATIONS
Size Working Pressure Max Orifice Size Height Open Closed Weight
B-29
2" x 2" LP 2000 PSI 3/4"
Sand Trim option for 2" Back Pressure Regulator consist of:
FL OW FL OW
Carbide tipped plunger and carbide seat which replaces ball & seat and lower spring keeper Available in 200, 500, 900 and 1000 PSI (not available in 1500 PSI) 10-1000 PSI model fully meets NACE MR0175 Less vibration Smoother flow More abrasion resistance Greater control sensitivity
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HERCULES Polished Rod Accessories | Polished Rod Clamps Rod Boss & Rod Boss Jr. Clamps
Friction style Rod Boss (see pg. 20) Indention Style Rod Boss Jr. (see pg. 20) Zinc phosphate coating for better corrosion resistance
Figure Clamps
Indention style (see pg. 20) Rugged, yet light & easy to handle Lower stress concentrations in polished rods Highest clamping capacity at any bolt torque Independent clamping segments on a common hinge Bolts have to be tightened only once Ends are precision machined perpendicular to axis of polished rod Streamlined design Small rotating diameter for use with rod rotators Zinc phosphate coating for better corrosion resistance Most economical design in the industry
Rod Boss
CAUTION: ALL MODELS CAN ONLY BE USED ON PISTON-STEEL POLISH RODS. ROD CLAMPS ARE NOT CAPABLE OF GRIPPING THE SPRAYMETAL SECTION OF HARDFACED OR HARDCOATED POLISH RODS. INSTALLATION OF ROD CLAMPS ON THE SPRAYMETAL PORTION OF A HARDFACED/HARDCOATED POLISH ROD MAY ALSO CRACK THE HARDCOATING.
Figure 1
Figure 2
Figure 3
SPECIFICATIONS
Rated Load Max. Test Load Polished Rod Size Recommended Max. Bolt Torque Weight Height Rotating Diameter Body Material
Figure 1
13,000 lbs. 32,000 lbs. 1", 1-1/8", 1-1/4", 1-5/16", 1-1/2" 250 ft-lbs. 3.75 lbs. 2-1/2" 5-3/4" Forged Steel
Figure 2
26,000 lbs. 64,000 lbs. 1", 1-1/8", 1-1/4", 1-5/16", 1-1/2" 250 ft-lbs. 7.5 lbs. 5" 5-3/4" Forged Steel
Figure 3
40,000 lbs. 76,000 lbs. 1", 1-1/8", 1-1/4", 1-5/16", 1-1/2" 250 ft-lbs. 11.25 lbs. 7-1/2" 5-3/4" Forged Steel
Rod Boss
40,000 lbs. 55,000 lbs. 1-1/4", 1-1/2"
(1-1/8" not available)
Caution: Do not exceed the bolt torque values specified above, otherwise galling of bolt threads may occur.
CLAMPING CAPACITY
Contact
Friction Style
Friction Style
(Rod Boss Clamp)
Contact
M I C R O I N C H E S
*
BOLT TORQUE (FT-LBS.)
* Recommended Torque 1 Microinch = 0.000010 = 10-6 inches
Indention style clamps have greater clamping capacity at any given bolt torque Polished rod indentions are 27 times less than design limits in API Specification 11B Polished rod endurance strengths are greater with indention clamps
Friction Style
1,000s CYCLES
More information is available in R&M Energy Systems technical papers on rod clamps. They can be downloaded from our website: www.rmenergy.com
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HERCULES Polish Rod Accessories | Leveling Plates, Clamp-Off Support, Lubricators & Liners
PILOT
Leveling Plate
Minimizes polished rod breaks Compensates for carrier bar misalignment up to 2 degrees Installed under rod rotator, or under polished rod clamp if rotators are not used Available for all polished rod sizes Ensures uniform engagement between polished rod clamp & carrier bar
Note: Mating convex & concave surfaces should be lubricated with grease prior to installation
PILOT ASSURES ALIGNMENT IN PUMPING UNIT CARRIER BAR
1-1/8" 1-5/16"
1-1/8" 1-3/8"
1-1/4" 1-1/2"
1-1/2" 1-3/4"
Rod rotation is the most effective means of removing paraffin from inside the tubing and distributing wear evenly. This process also protects against severe rod and tubing wear when used in conjunction with rod guides. Hercules rod rotators are available in maximum recommended loads ranging from 13,000-40,000 pounds.
T-164
T-302 A no-slip conversion kit for T-252 and T-302SG models is available. Contact Customer Service for details. Specify model of rod clamp when ordering.
T-252
SPECIFICATIONS
Max. Output Torque Ft/Lbs* Max. Recommended Load Required Opening Between Bridle Lines Polished Rod Sizes Shipping Weight Height Rotation Type Body Material *Actuator Cable 90 Lever Pulls Per Revolution
T-164
106 13,000 lbs. 4" 1-1/8" thru 1-1/4" 18 lbs. 4-1/4" Helical Gear Ductile Iron 16' 28
T-164SG
106 13,000 lbs. 4" 1-1/8" thru 1-1/4" 18 lbs. 4-1/4" Helical Gear Ductile Iron 16' 43
T-252
120 33,000 lbs. 6" 1-1/8" thru 1-1/2" 35 lbs. 5-1/2" Ratchet Table Ductile Iron 25' 24
T-302
240 40,000 lbs. 7" 1-1/8" thru 1-3/4" 47 lbs. 6-1/2" Helical Gear Ductile Iron 25' 77
T-302SG
240 40,000 lbs. 7" 1-1/8" thru 1-3/4" 47 lbs. 6-1/2" Helical Gear Ductile Iron 25' 154
* Cable lengths available upon request: 10', 16' and 25'. NOTE: Rotators must be under load to operate (except for no-slip models). Bench testing to verify functionality is not recommended.
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Hercules BOP
Hercules Choke
Hamer Hercules Magnum Moyno New Era Resun RODEC SENTRY StayTite Yale
For more information, please contact any of these Service Centers: R&M Energy Systems Canada R&M Energy Systems
301 Premier Road Borger, Texas, U.S.A. 79007 (800) 858-4158 (806) 274-5293 Fax: (806) 274-3418 3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (800) 661-5659 (780) 465-9500 Fax: (780) 465-9535
2011 by R&M Energy Systems, Inc. Hercules, Big Stuff, Big Stuff DPSB, NACE Big Stuff, NACE Big Stuff DPSB, DOME, Slick Pack, SENTRY, Magnum, Moyno, Hamer, Resun, StayTite, New Era and Yale are registered trademarks of R&M Energy Systems. TM SB, SBT, DPSB, IVSB, IVSBT, IVDPSB, PCSB, HTD, HPORG, ORG, 150H, 200P, Well King, APA, IV-ORG, HPLUG, LUG, Soft Cone Packing, Hard Cone Packing, Compound S, Special Lubricated, Heavy-Duty, PTFE Filled, Compound ST, Compound C, Compound D, Compound H, Compound G, B-29, T-302SG, T-302, T-252, T-164, T164SG, Rod Boss, Rod Boss Jr., Figure, Figure 1, Figure 2, Figure 3, RODEC and Hercules Gold are trademarks of R&M Energy Systems, Inc. R&M Energy Systems, Inc. is a Unit of Robbins & Myers, Inc.