Name :

NP

New

CATEGORIES
No.

JRS

Job Name

Email

Imp.

Rep.

60~90

40~60

Days

Days

60~90

40~60

Days

Days

60~90

40~60

Days

Days

60~90

40~60

Days

Days

New Project

DOOR MIRROR
1.1) Assembly
Jig

New

1.2) Final
Tester

New

1.3) Packaging

New

1.4) CPCPK

New

Email

P2-30A GSC
Door Trim

New

0.30

0.30

1.00

2.00

0.30

0.30

Door Trim

0.30

1.00

1.00

3.00

PRODUCT
Proj
PREPARATION

CATEGORIES

Design Input
(drawing,part)

Study Concept

14~21

7~14

60~90

Days

Days

Days

Engineer

Engineer & TA

14~21

7~14

60~90

Days

Days

Days

Engineer

Engineer & TA

14~21

7~14

60~90

Days

Days

Days

Engineer

Engineer & TA

14~21

7~14

60~90

Days

Days

Days

Engineer

Engineer & TA

1.30

4.00

0.45

2.00

5.00

PRODUCTION ENGINEERING
Project Schedule

WORK REQUIREMENT

EPARATION

DOCUMENTATION

Design Review

Doc.
(IWO,Drawing,BOM,PPS)

Capex

13

14

Engineer

Engineer

BU

Engineer

Engineer

BU

N/A

TA

TA

N/A

N/A

TA

TA

N/A

ING

WORK REQUIREMENT

NTATION

Fabrication Activity

Purchase Material

Fabrication Activity
(Mechanical & Electrical)

15

28

Installation

12

30

Purchasing

TA

45

Purchasing

TA

N/A

N/A

TA

N/A

N/A

TA

1st Trial

Modification

2nd Trial &

Handover

20

23

28

Eng & TA

TA

Eng & TA

Eng & TA

TA

Eng & TA

Eng & TA

TA

Eng & TA

Eng & TA

TA

Eng & TA

MANPOWER REQUIREMENT

ENGINEER

TA

TOTAL DAYS

57

80

14

14

GENERAL MAINTENANCE
NO

REQ. NO.

7/1/2013
19706
nil
20166
19096

7/2/2013
19096
19405
7/3/2013

7/4/2013

puran
7/5/2013

7/8/2013

7/9/2013

19435
19203
########

3516
11.7.2013

JOB DESCIPTION
Morning briefing
Air cond problem
install check sheet
install top mirror
Install 'EXIT' sign
Install flag
Install 2 units emergency light
Morning briefing
Install 'EXIT' sign
Install 2 units emergency light
Do wiring and install pendeflour
lamp, wall fan and spot light
Check water at toilet
Check air cond problem
Repair lamp
Do wiring at new bridge at parking motor
Morning briefing
Checking and repairing water tank
Follow supplier servicing air cond
Checking and repair GI pipe
Change bulb and starter assy at column assy
Morning briefing
check pipe no water
cleaning engineering store
Do wiring and install pendeflour
lamp, wall fan and spot light
Morning briefing
Check and repair no water
Update document and do costing
Morning briefing
check water piping pvc
install led light 58 units
wiring damages/trip
No water at toilet
install led light 58 units
Install insulator for piping
To cleaning the engineering store
Morning briefing
to update and check old costing
to do maintenace document and costing
Do wiring and add plug point
Morning briefing
arrange document maintenance

COUNTERMENSURE
Replace remote

replace new water pump

change new poly pipe

3516

add plug point and do wiring 4 unit

chair problem
19708 door closer ploblem
do wiring instll emergency light and 'KELUAR'sign
light check lamp problem
########
Morning briefing
zumadin water leaking at female office
muthu lamp problem trip when on
19204 repair door due to damage
do and update g/maintenance document
########
Morning briefing
checking water leaking at toilet and pantry
air cond problem and service air cond
lamp problem
19530 change bulb highway bay lighting
19658 install glass and cut glass
do update g/maintenace document and do costing
########
Morning briefing
clearing the store
do wiring and install lighting
dismantle wiring
dismantle and reconnect ekzos fan 3unit
########
Morning briefing
checking toilet at main office
20339 dismantle table switch
19710 mccb 100a broken
do wiring and install plug point and cable network
########
Morning briefing
puran checking toilet at main office,injection and metal
cleaning engineering store
do wiring and install plug point and cable network
checking air cond problem
do wiring and install plug point and cable network
########
Morning briefing
20366 add new power supply, network connection
Follow supplier servicing air cond
20366 add new power supply, network connection
########
Morning briefing
cleaning engineering store
to update g/maintenance stock card
lamp not function
to update g/maintenance stock card
########
Morning briefing
check water tank
18740 paint it server room

LOCATION

START

END

DURATION

reference
zumaddin puran
1.00
0.30
0.30
2.05
0.30
0.30
1.13
0.30
0.50
0.00
6.10

8.00
9.00
10.00
11.30
2.00
15.00
16.00
8.00
8.30

9.00
10.00
11.00
14.00
3.00
16.00
17.45
8.30
9.30

1.00
1.00
1.00
3.30
1.00
1.00
1.45
0.30
1.00

9.30

21.00

12.20

amirul
1.00
0.30
0.30
2.05
0.30
0.30
1.13
0.30
0.50
0.00
6.10

Injection
IT
Assembly

8.00
9.00
12.00

9.00
10.00
21.00

1.00
1.00
9.00

0.30
0.30
4.50

0.30
0.30
4.50

Toilet account
QMD,PPC

8.00
8.30
11.30

8.30
11.00
14.00

0.30
2.70
2.70

cd store
Engineering
hostel plant 2

17.00
8.00
8.30
10.30
12.30

17.45
8.30
10.30
11.30
21.15

0.45
0.30
2.00
1.00
9.25

8.00
8.30
11.30
8.00
9.00
10.00
11.30
12.30
14.00
16.00
18
8.00
8.30
13.00
16.00
8.00
8.30

8.30
11.30
20.00
9.00
10.00
11.00
12.30
14.00
16.00
17.45
20
8.30
13.00
16.00
17.45
8.30
10.00

0.30
3.00
8.70
1.00
1.00
1.00
1.00
2.10
2.00
1.45
2.00
0.30
5.10
3.00
1.45
0.30
2.10

0.30
1.35
1.35
0.00
0.23
0.30
1.00
0.50
4.63
0.00
0.30
1.50
4.35
1.00
0.30
0.30
0.30
1.05
1.00
1.13
1.00
0.30
2.55
1.50
1.13
0.15
1.05

0.30
1.35
1.35
0.00
0.23
0.30
1.00
0.50
4.63
0.00
0.30
1.50
4.35
1.00
0.30
0.30
0.30
1.05
1.00
1.13
1.00
0.30
2.55
1.50
1.13
0.15
1.05

Magnavision

Hostel Guard House

Injection toilet

injection &painting
Account
qmd
Account
Engineering

marketing

main office
plant 2 office

main office
rd store
rd store

rnd
crushing room
main office

rnd
main office
rnd

hrd

plant 2

10.00
12.00
12.30
13.30

11.30
12.30
13.30
17.45

8.00
9.00
10.30
14.30
15.30
8.00
8.30
9.30
10.30
11.30
13.30
15.15
8.00
8.30
9.00
13.00
15.15
8.00
8.30
9.30
11.00
12.00
8.00
8.30
9.30
10.00
13.00
14.00
8.00
8.30
10.15
13.30
8.00
8.30
9.30
12.00
13.00
8.00
8.30
10.00

9.00
10.30
13.00
15.30
17.45
8.30
9.30
10.30
11.00
13.30
15.00
19.00
8.30
9.00
12.00
15.00
17.45
8.30
9.30
11.00
11.30
17.45
8.30
9.30
10.00
13.00
14.00
17.00
8.30
10.00
13.00
17.45
8.30
9.30
12.00
13.00
17.45
8.30
10.00
15.00

1.30
0.30
1.00
4.15
0.00
1.00
1.30
3.10
1.00
2.15
0.30
1.00
1.00
1.30
2.00
2.10
4.25
0.30
0.30
3.00
2.00
2.30
0.30
1.00
2.30
0.30
5.45
0.30
1.00
0.30
3.00
1.00
3.00
0.30
2.30
3.25
4.15
0.30
1.00
3.30
1.00
4.45
0.30
3.30
5.00
170.50

1.05
0.15
0.30
2.08
0.00
1.00
1.05
1.55
0.30
1.08
0.30
0.50
0.50
0.65
1.00
1.05
2.13
0.15
0.15
1.50
1.00
1.15
0.15
0.50
1.15
0.15
2.73
0.15
0.50
0.15
1.50
0.50
1.50
0.15
1.15
1.63
2.08
0.15
0.50
1.65
0.50
2.23
0.15
1.65
2.50
87.87

1.05
0.15
0.30
2.08
0.00
1.00
1.05
1.55
0.30
1.08
0.30
0.50
0.50
0.65
1.00
1.05
2.13
0.15
0.15
1.50
1.00
1.15
0.15
0.50
1.15
0.15
2.73
0.15
0.50
0.15
1.50
0.50
1.50
0.15
1.15
1.63
2.08
0.15
0.50
1.65
0.50
2.23
0.15
1.65
2.50
87.87

Vehicle
NO
REQ. NO.
JOB DESCIPTION
7/1/2013
morning briefing
do costing month 6
change battery new

COUNTERMENSURE

LOCATION

START
8.00

END
DURATION
8.30
0.30

MANPOWER LOADING FORMULA - GENERAL MAINTENANCE

Objective : To plan project capacity loading (Man,Time &Volume)

NO

PREPARATION

CATEGORIES

Component Part
A

TOOL

PART

WORK REQUIREMENT
DOCUMENTATION
TESTING
JOB SHEET

MANPOWER
REQUIREMENT

TOTAL HOURS

5S
SUPR

TA

0
1
1
1
1
1
1
1
1
1
2
2
1

0.55

0.55

1.55

1.90
1.05

2.90
1.05

4.90
1.20

0.70
2.05
0.75
3.50

1.40
4.05
0.75
6.20

2.40
6.05
1.45
9.90

0.40
1.05
1.05
1.05
1.75
2.75
0.85
0.18
0.85
1.55
3.90
2.90
0.80

0.40
1.05
1.05
1.05
2.75
2.75
0.85
0.18
0.85
1.55
4.90
2.90
0.80

0.40
1.05
1.15
1.05
2.75
2.75
0.85
0.18
0.85
1.85
4.90
2.90
0.80

A. WIRING
1 m~5m

LENGTH
5m~10m

>10m
SINGLE PHASE

DISMANTLE

0.30

0.30

1.30

0.10

0.00

0.00

0.00

0.15

2
3

INSTALL NEW
TROUBLE SHOOTING AND MINOR CORRECTION

1.00
0.30

2.00
0.30

4.00
0.45

0.10
0.10

0.30
0.30

0.30
0.30

0.05
0.05

0.15
0.00

1
2
3

DISMANTLE
INSTALL NEW
TROUBLE SHOOTING AND MINOR CORRECTION

0.30
1.00
0.30

1.00
3.00
0.30

2.00
5.00
1.00

0.10
0.10
0.10

0.00
0.30
0.00

0.00
0.30
0.30

0.00
0.05
0.05

0.30
0.30
0.00

> 2.0 HP
0.20
0.30
0.40
0.30
2.00
2.00
0.30
0.10
0.30
1.30
4.00
2.00
0.30

0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.01
0.10
0.10
0.10
0.10
0.10

0.00
0.30
0.30
0.30
0.30
0.30
0.10
0.01
0.10
0.10
0.30
0.30
0.10

0.00
0.15
0.15
0.15
0.15
0.15
0.15
0.01
0.15
0.15
0.30
0.30
0.15

0.00
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05

0.10
0.15
0.15
0.15
0.15
0.15
0.15
0.00
0.15
0.15
0.15
0.15
0.10

THREE PHASE

B. AIR CONDITIONER
1
2
3
4
5
6
7
8
9
10
11
12
13

TROUBLE SHOOTING
AIR COND INADEQUATE COOLING
CONDENSER ISN'T RUNNING
UNIT RUNS BUT DOESN'T COOL
UNITS SHUTS ON AND OFF REPEATEDLY
PERIODICAL SERVICE
TOP UP GAS
REMOTE PROBLEM
WATER BLOCK AND LEAK
REMOVE AND INSTALL NEW MOTOR FAN
REMOVE AND INSTALL NEW AIR COND UNIT.
REMOVE AND INSTALL NEW COMPRESSOR
WIRING PROBLEM ON AIR COND UNITS

1.0HP
0.20
0.30
0.30
0.30
1.00
2.00
0.30
0.10
0.30
1.00
3.00
2.00
0.30

CAPACITY
1.5HP
0.20
0.30
0.30
0.30
2.00
2.00
0.30
0.10
0.30
1.00
4.00
2.00
0.30

C. LIGHTING, SWITCHES, PLUG 3 PHASE, ALARMS,SPORT LIGHT,FAN

QUATITY
1~2
1
2
3
4
5
6
7
8
9
10

TROUBLE SHOOTING
REMOVE AND INSTALL NEW FLOURECENT LAMP
REMOVE AND INSTALL NEW BULB
REMOVE AND INSTALL NEW SWITCHES
REMOVE AND INSTALL NEW PLUG
REMOVE AND INSTALL NEW ALARMS
REMOVE AND INSTALL NEW SPORT LIGHT
REMOVE AND INSTALL NEW FAN
REMOVE AND INSTALL NEW EKSZOS FAN
REMOVE AND INSTALL NEW FUSES

0.15
0.10
0.10
0.15
0.15
0.20
0.20
0.20
0.30
0.10

0.00
0.05
0.00
0.10
0.10
0.10
0.10
0.10
0.10
0.05

0.00
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10

0.00
0.01
0.01
0.01
0.01
0.10
0.05
0.01
0.01
0.01

0.00
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05

0.00
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05

0.00
0.10
0.10
0.10
0.10
0.10
0.10
0.10

0.00
0.10
0.30
0.30
0.30
0.30
0.30
0.30

0.00
0.01
0.05
0.01
0.00
0.05
0.01
0.05

0.00
0.05
0.05
0.05
0.05
0.05
0.05
0.05

0.00
0.01
0.10
0.10
0.20
0.10
0.10
0.20

0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05

0.30
0.10
0.10
0.20
0.15
0.00
0.00
0.20
0.00
0.20
0.20
0.10
0.30
0.00
0.10
0.30
0.20
0.30
0.15

1
1
1
1
1
1
1
1
1

0.15
0.36
0.31
0.46
0.46
0.60
0.55
0.51
0.61
0.36

0
1
2
1
2
1
1
1

0.15
0.42
1.60
1.56
1.65
0.90
1.56
1.00

0
2
2
1
1
2
1
1
2
1
2
1
2
2
1
1
2
2
1
1

0.25
3.75
1.55
0.95
2.35
1.61
0.56
0.56
1.65
0.56
0.95
1.66
0.66
1.75
0.55
0.65
1.45
2.65
2.45
1.30

D. TOILET,SINK, PIPE AND WATER TANK.

1
2
3
4
5
6
7
8

TROUBLE SHOOTING
REMOVE AND INSTALL NEW VALVE
REMOVE AND INSTALL NEW PVC PIPE
REMOVE AND INSTALL FLOATER
REMOVE AND INSTALL NEW SINK
REMOVE AND INSTALL WATER PUMP
REPAIR WATER LEAKING BETWEEN JOINNING
REPAIR BLOCKING DRAINAGE

0.15
0.15
1.00
1.00
1.00
1.00
0.30
1.00

E. BUILDING
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

TROUBLE SHOOTING
PAINTING JOBS <10'/ SQURE FEET
REPAIR ROOF
REPAIR AUTO GATE (DAMAGE WIRE, DAMAGE GEAR/PINION,NO POWER)
REPAIR AND CLEANING BLOCKED DRAINAGE
REPAIR WINDOWS
REPAIR OFFICE CHAIR
REPAIR OFFICE TABLE
REPAIR AND CLEANING MINOR DAMAGE FLOOR
REMOVE AND INSTALL NEW DOOR LOCK
DISMANTLE AND INSTALL NEW GLASS
DISMANTLE AND INSTALL NEW WINDOWS
DISMANTLE AND INSTALL NEW DOOR
DISMANTLE JOB LIKE'S OLD RACK,CABINET.
INSTALL SIGNED, FLAG AND BANNER
INSTALL WALL PLUG, FITTING FOR MULTIPURPOSE JOBS
MINOR REPAIR ROOM (REMOVE WALL, PARTITION)
MINOR REPAIR CARPET (CUTTING,INSTALL) <10'
CUTTING AND TRIMMING PLANT,TREE
CLEANING THE TOILET

0.15
3.00
1.00
0.30
2.00
1.00
0.30
0.30
1.00
0.30
0.30
1.00
0.30
1.00
0.30
0.10
1.00
2.00
2.00
1.00

0.1
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10

0.30
0.30
0.30
0.00
0.30
0.10
0.10
0.30
0.10
0.30
0.30
0.10
0.30
0.10
0.30
0.00
0.30
0.00
0.00

0.00
0.00
0.10
0.00
0.01
0.01
0.01
0.00
0.01
0.00
0.01
0.01
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.10
0.10
0.10
0.10
0.10

0.00
0.30
0.30
0.00
0.10

0.00
0.01
0.01
0.00
0.10

0.05
0.05
0.05
0.05

0.20
0.20
0.20
0.00

3.00

8.00

4.00

0.10

0.30

F. IT AND COMUNICATION

1
2
3
4
5

TROUBLE SHOOTING
DISMANTLE AND INSTALL NEW CABLE NETWORK WITH EXTENSION
DISMANTLE AND INSTALL NEW CABLE TELEPHONE WITH EXTENSION
REPLACE NON FUNCTIONAL CABLE
INSTALL NEW SERVER,WIFI POINT

1 m~5m
0.15
0.30
0.30
0.10
0.30

LENGTH
5m~10m
0.15
0.30
0.30
0.30

>10m
0.15
0.45
0.45
0.45

1
1
1
1

0.25
0.96
0.96
0.45
0.65

23.40

G. FABRICATION
SPECIAL PROJECT AS PER REQUEST

8.00

MANPOWER LOADING FORMULA - GENERAL MAINTENANCE

Objective : To plan project capacity loading (Man,Time &Volume)

NO

PREPARATION

CATEGORIES

Component Part
A

TOOL

PART

WORK REQUIREMENT
DOCUMENTATION
TESTING
JOB SHEET

MANPOWER
REQUIREMENT

TOTAL HOURS

5S
SUPR

TA

A. DIESEL LOORY
MODEL
1TON
1
2

TROUBLE SHOOTING
SPECIAL SERVICE FOR PUSPAKOM

0.15
2.00

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

BLEEDING FUEL SYSTEM

DRAINING WATER TANK
CHANGE ALL BULB,FUSE,SWITHES.
JUMPER STARTED
SERVICE A (CHANGE OIL,OIL FILTER)
SERVICE B (CHANGE OIL,OIL FILTER,AIR FILTER,FUEL FILTER)
SERVICE C (CHANGE OIL,G/BOX OIL,OIL FILTER,FUEL FILTER,AIR FILTER)
SERVICE BRAKE
SERVICE RADIATOR
BODY WASH AND CLEAN
REMOVE AND INSTALL STARTER MOTOR
REMOVE AND INSTALL BATTERY
REMOVE AND INSTALL BRAKE LINING
REMOVE AND INSTALL FUEL INJECTION PUMP
REMOVE AND INSTALL CLUTCH
REMOVE AND INSTALL BRAKE MASTER PUMP
REMOVE AND INSTALL CLUTCH PUMP
REMOVE AND INSTALL HYDRAULIC HOSE
REMOVE AND INSTALL BELTING
REMOVE AND INSTALL BEARING
REMOVE AND INSTALL TYRE
REMOVE AND INSTALL ALTERNATOR

0.10
0.05
0.10
0.10
0.30
1.00
1.30
1.00
1.00
1.00
0.30
0.10
1.00

0.15
2.00
0.10

B. FOLKLIFT
1
2
3
4
5
6
7
8
9
10
11

TROUBLE SHOOTING
BLEEDING GAS SYSTEM
JUMPER START
REMOVE AND INSTALL BATTERY
REMOVE AND INSTALL LPG GAS TANK
REMOVE AND INSTALL HYDRAULIC PUMP
REMOVE AND INSTALL HYDRAULIC HOSE
REMOVE AND INSTALL TYRE
REMOVE AND INSTALL BATTERY
GREASING
BODY WASH
0.00

MANPOWER LOADING FORMULA - GENERAL MAINTENANCE

Objective : To plan project capacity loading (Man,Time &Volume)

NO

PREPARATION

CATEGORIES

Component Part
A

TOOL

PART

WORK REQUIREMENT
DOCUMENTATION
TESTING
JOB SHEET

MANPOWER
REQUIREMENT

TOTAL HOURS

5S
SUPR

TA

A. DIESEL LOORY
MODEL
1TON
1
2

TROUBLE SHOOTING
SPECIAL SERVICE FOR PUSPAKOM

0.15
2.00

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

BLEEDING FUEL SYSTEM

DRAINING WATER TANK
CHANGE ALL BULB,FUSE,SWITHES.
JUMPER STARTED
SERVICE A (CHANGE OIL,OIL FILTER)
SERVICE B (CHANGE OIL,OIL FILTER,AIR FILTER,FUEL FILTER)
SERVICE C (CHANGE OIL,G/BOX OIL,OIL FILTER,FUEL FILTER,AIR FILTER)
SERVICE BRAKE
SERVICE RADIATOR
BODY WASH AND CLEAN
REMOVE AND INSTALL STARTER MOTOR
REMOVE AND INSTALL BATTERY
REMOVE AND INSTALL BRAKE LINING
REMOVE AND INSTALL FUEL INJECTION PUMP
REMOVE AND INSTALL CLUTCH
REMOVE AND INSTALL BRAKE MASTER PUMP
REMOVE AND INSTALL CLUTCH PUMP
REMOVE AND INSTALL HYDRAULIC HOSE
REMOVE AND INSTALL BELTING
REMOVE AND INSTALL BEARING
REMOVE AND INSTALL TYRE
REMOVE AND INSTALL ALTERNATOR

0.10
0.05
0.10
0.10
0.30
1.00
1.30
1.00
1.00
1.00
0.30
0.10
1.00

0.15
2.00
0.10

B. FOLKLIFT
1
2
3
4
5
6
7
8
9
10
11

TROUBLE SHOOTING
BLEEDING GAS SYSTEM
JUMPER START
REMOVE AND INSTALL BATTERY
REMOVE AND INSTALL LPG GAS TANK
REMOVE AND INSTALL HYDRAULIC PUMP
REMOVE AND INSTALL HYDRAULIC HOSE
REMOVE AND INSTALL TYRE
REMOVE AND INSTALL BATTERY
GREASING
BODY WASH
0.00