WCP wcp275fsm - pdf275fsm

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Product WorkCentre Pro 275 Family (CC232-WCP275F) Title Service Manual Part Number 708P88052 Date July 2005
Launch
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Service Manual binder inserts
Xerox WorkCentre Pro 275 Family Service Manual

Front pocket insert
Xerox WorkCentre Pro 275 Family Service Manual

Spine insert
Xerox WorkCentre 275 Family (CC232-WCP275F) Service Manual
July 2005
WorkCentre 275 Family (CC232-275F) Service Documentation WorkCentre 275 Family Service Manual 708P88052 July 2005 Prepared by: Xerox Global Knowledge & Language Services Enterprise Centre P.O. Box 17 Bessemer Road Welwyn Garden City Hertfordshire AL7 1HE England. Copyright 2005 by Xerox Europe. All rights reserved. ***Xerox Private Data*** All service documentation is supplied to Xerox external customers for informational purposes only. Xerox service documentation is intended for use by certified, product trained service personnel only. Xerox does not warrant or represent that it will notify or provide to such customer any future change to this documentation. Customer performed service of equipment, or modules, components or parts of such equipment may affect whether Xerox is responsible to fix machine defects under the warranty offered by Xerox with respect to such equipment. You should consult the applicable warranty for its terms regarding customer or third-party provided service. While every care has been taken in the preparation of this manual, no liability will be accepted by Xerox Europe arising out of any inaccuracies or omissions. Xerox Europe, Xerox and all identifying numbers used in connection with the Xerox products mentioned in this publication are trademarks of Xerox. Other company trademarks are also acknowledged. Printed in the United Kingdom
Revision Control List

Product: Title: Part Number: Revision:
WorkCentre Pro 275 Family (CC232-WCP275F)
Service Manual
708P88052
July 2005
Documentation compatible with this revision.

EDOC (Compact Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . 708P88049 EDOC Supplement (hard copy wiring diagrams) . . . . . . 708P88050 PDF (Compact Disc). . . . . . . . . . . . . . . . . . . . . . . . . . . . 708P88051
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Introduction
About This Manual .......................................................................................................... How To Use This Manual ................................................................................................ Mod/Tag Identification ..................................................................................................... Voltages Resistances and Tolerances ............................................................................ Safety Information ........................................................................................................... Health and Safety Incident reporting ............................................................................... Translation of Warnings .................................................................................................. iii iii iv iv vii viii ix
July 2005 i
Introduction
Introduction
July 2005 ii
About This Manual

This manual is part of a multinational service documentation system that is structured in the standard Xerox service manual format.
How To Use This Manual

Always start with the Service Call Procedures, Section 1. Perform Initial Actions and verify the problem, then follow the directions given.
Organisation
The service manual is the document used as the primary information source for repairing and maintaining this family of products and is available as EDOC on a CDROM, or in printed format. The information within the manual is divided into an introduction and eight other sections. Section 1 Service Call Procedures This section is used to start and complete a service call. The procedures in this section will either direct you to a Repair Analysis Procedure (RAP), or identify a faulty component or subassembly. Section 2 Status Indicator Repair Analysis Procedures This section contains the Repair Analysis Procedures (RAPs) and checkouts necessary to diagnose, isolate and repair faults other than image quality faults. Section 3 Image Quality This section contains the Image Quality Repair Analysis Procedures (IQ RAPs), checkouts and setup procedures necessary to diagnose, isolate and repair image quality faults. Section 4 Repairs/Adjustments This section contains the instructions for removal, replacement, and adjustment of parts within the machine. Section 5 Parts List This section contains the detailed and illustrated spare parts list. Any part that is spared or that must be removed to access a spared part is illustrated. Section 6 General Procedures / Information This section contains all other procedures, product specifications and general information. It also contains Tag/MOD information. The abbreviations used in this Manuel are in GP 40 Glossary of Terms, Acronyms and Abbreviations. Section 7 Wiring Data This section contains PWB locations, PJ Locations and Wiring Diagrams. Section 8 Accessories This section contains details of any accessories that the machine may have. Publication Comments Sheet A Publication Comment Sheet is provided at the rear of the hardcopy manual.
How to Differentiate Between Machine Variants

The CopyCentre, WorkCentre and WorkCentre Pro 232-275, will be identified in this manual by the identifier CC232-WCP275F. The CopyCentre, WorkCentre and WorkCentre Pro 232-255, will be identified in this manual by the identifier CC232-WCP255. The CopyCentre, WorkCentre and WorkCentre Pro 265-275, will be identified in this manual by the identifier CC265-WCP275. When a procedure, parts list description or other reference is common to both the CC232WCP255 and CC265-WCP275, no identifier will be given. Artwork used in these procedures will show only CC232-WCP255 or CC265-WCP275, not both. When a procedure, parts list description or other reference is unique to either CC232-WCP255 or CC265-WCP275, the appropriate identifier will be quoted. Any artwork will also be specific. When a procedure, parts list description or other reference is unique across different speeds of machine, the appropriate speed range will be quoted. For example, 32-55 ppm, 65-75 ppm. Any artwork will also be specific. NOTE: This manual services all configurations of the machine. Ignore references to options not installed on the machine.
Warnings, Cautions And Notes WARNING

A warning is used whenever an operating or maintenance procedure, practice, condition or statement, if not strictly observed, could result in personal injury. A translated version of all warnings is in Translation of Warnings. CAUTION A caution is used whenever an operation or maintenance procedure, practice, condition or statement, if not strictly observed, could result in damage to the equipment. NOTE: A note is used where it is essential to highlight a procedure, practice, condition or statement.
July 2005 iii
Introduction
About This Manual, How To Use This Manual
Mod/Tag Identification
Figure 1, shows the Mod/Tag identification symbols.
Voltages Resistances and Tolerances

For AC power specifications, refer to GP 22 Electrical Power Requirements.
DC Voltage Levels and Tolerances

DC Voltages should be measured between an available test point and a machine ground. Table 1 shows the range of the common voltages. These with tag symbols are used to identify the components or configurations that are part of a machine change covered by this tag number. Table 1 DC Voltage Levels Nominal voltage Voltage tolerance range RAP reference 0 volts +3.3V standby +3.3V +5.V +12V These without tag symbols are used to identify the components or configurations that are used when this tag is not fitted. +24V 0.00 to 0.10V +3.23V to +3.43V +3.23V to +3.43V +4.75V to +5.25V +11.4V to +12.6V +23.28V to +25.73V 01B 0V Distribution RAP 01J Power On and LVPS Control Signals RAP 01D +3.3V Distribution RAP 01E +5V Distribution RAP 01F +12V Distribution RAP 01G +24V Distribution RAP
Non-standard voltage levels will be quoted on the relevant circuit diagram. All other voltage levels are 10%.
Resistance Tolerances
All resistance measurement tolerances are 10%, unless otherwise stated in the procedure. Figure 1 Mod/Tag identification symbols
DC Signal Nomenclature
Figure 1 shows the signal nomenclature used in this manual.
Signal description (event that causes the signal level change)
Logic level when the signal is available Wire colour
Voltage supplied to the signal circuit
Figure 1 Signal Nomenclature Introduction July 2005 iv
Mod/Tag Identification, Voltages Resistances and
Table 2 shows the signal tolerances. Table 2 Signal tolerances Signal voltage +5V +3.3V (H) logic level +3.85V or greater +2V or greater (L) logic level At or near 0.8V At or near 0.8V
Non standard signal tolerances will be quoted on the relevant circuit diagram. NOTE: The logic level shown with the signal name will be the actual signal as measured with a service meter. This will not necessarily be the same as the logic state shown on the diagnostic screen.
Samples of RAP reference text

Throughout the manual there are linked references that extend the diagnostic procedure or add more information. Go to Flag 1. Check Q08-100. Refer to: NOTE: This links to a particular part of the circuit diagram within a RAP. GP 11 How to Check a Sensor. NOTE: This links to General Procedures information. Figure 1, IOT PWB NOTE: The P/J links to the connector location on the PWB in a circuit diagram. NOTE: The PWB links the connector to the pin layout on the PWB, referenced in the Wiring Diagram section. 01D +3.3V Distribution RAP. NOTE: This links to a RAP. Install new components as necessary: Wait sensor, PL 8.15 Item 3. NOTE: This links to the parts list. If installation of the new component is simple, the parts list artwork is sufficient to show how the component is assembled in the machine. If installation of the new component is not simple, the parts listing will contain cross references to repair procedures and adjustments, as necessary.
Symbols Used in Circuit Diagrams

Refer to Figure 2.
July 2005 v
Introduction
Figure 2 Symbols used in circuit diagrams
Introduction
July 2005 vi
Safety Information
The WARNING that follows is for general guidance when live working.
Hot Surface Symbol This symbol indicates hot surfaces. Take care when servicing the machine.
WARNING
Do not work in a confined space. 1m (39 inches) space is needed for safe working.
Safety Icons
The following safety icons are displayed on the machine: ESD Caution Symbol Lethal Voltage Symbol This symbol indicates potentially lethal voltages. Take care when servicing the machine when the power cord is connected.
CAUTION Certain components in this product are susceptible to damage from electrostatic discharge. Observe all ESD procedures to avoid component damage. Laser Radiation Warning Symbol
Ozone
During normal operation, this machine produces ozone gas. The amount of ozone produced does not present a hazard to the operator. However, it is advisable that the machine be operated in a well ventilated area.
Toner Cartridge
The product contains a dry imager cartridge that is recyclable. Under various state and local laws, it may be illegal to dispose of the cartridge into the municipal waste. Check with the local waste officials for details on recycling options or the proper disposal procedures.
Fuses WARNING
Follow the service procedure exactly as written. Use of controls or adjustments other than those specified in this manual, may result in an exposure to invisible laser radiation. During servicing, the invisible laser radiation can cause eye damage if looked at directly. Location Arrow Symbol The location arrow symbol points to the location to install, to gain access to, or to release an object.
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire.
Part Replacement
Only use genuine Xerox approved spare parts or components to maintain compliance with legislation and safety certification.
Disassembly Precautions
Do not leave the machine with any covers removed at a customer location.
Reassembly Precautions
Use extreme care during assembly. Check all harnesses to ensure they do not contact moving parts and do not get trapped between components.
General Procedures
Observe all warnings displayed on the machine and written in the service procedures. Do not attempt to perform any task that is not specified in the service procedures. Introduction
July 2005 vii
Safety Information
Health and Safety Incident reporting

I. Summary
This section defines requirements for notification of health and safety incidents involving Xerox products (equipment and materials) at customer locations.
2.
Field Service Operations shall: a. b. c. Preserve the Xerox product involved and the scene of the incident inclusive of any associated equipment located in the vicinity of the incident. Return any affected equipment/part(s) to the location designated by Xerox EH&S and/or the Business Division. Implement all safety retrofits. Manage and report all incident investigation activities. Review and approve proposed product corrective actions and retrofits, if necessary. Manage all communications and correspondence with government agencies. Define actions to correct confirmed incidents.
II. Scope
Xerox Corporation and subsidiaries worldwide.
3.
Xerox EH&S shall: a. b. c. d.
III. Objective
To enable prompt resolution of health and safety incidents involving Xerox products and to ensure Xerox regulatory compliance.
VI. Appendices IV. Definitions

Incident: An event or condition occurring in a customer account that has resulted in injury, illness or property damage. Examples of incidents include machine fires, smoke generation, physical injury to an operator or service representative. Alleged events and product conditions are included in this definition. The Health and Safety Incident Report involving a Xerox Product (Form # EH&S-700) is available in the following locations: On electronic documentation (EDOC), located in the folder \safety. In the hardcopy, located at the end of the manual.
V. Requirements
Initial Report: 1. 2. 3. Xerox organizations shall establish a process for individuals to report product incidents to Xerox Environment Health & Safety within 24 hours of becoming aware of the event. The information to be provided at the time of reporting is contained in Appendix A (Health and Safety Incident Report involving a Xerox product). The initial notification may be made by any of the following methods: For incidents in North America and Developing Markets West (Brazil, Mexico, Latin American North and Latin American South): Phone* Xerox EH&S at: 1-800-828-6571. Electronic mail Xerox EH&S at: Doris.Bush@usa.xerox.com. Fax Xerox EH&S at: 1-585-422-6449 [intelnet 8*222 6449].
For incidents in Europe and Developing Markets East (Middle East, Africa, India, China and Hong Kong): Phone* Xerox EH&S at: +44 (0) 1707 353434. Electronic mail Xerox EH&S at: Elaine.Grange@GBR.xerox.com. Fax Xerox EH&S at: +44 (0) 1707 353914 [intelnet 8*668 3914].
*Initial notification made by phone must be followed within 24 hours by a completed incident report and sent to the indicated electronic mail address or fax number. NOTE: If sending a fax, please also send the original via internal mail. Responsibilities for resolution: 1. Business Groups/Product Design Teams responsible for the product involved in the incident shall: a. b. Manage field bulletins, customer correspondence, product recalls, safety retrofits. Fund all field retrofits.
Introduction
Health and Safety Incident reporting
July 2005 viii
Translation of Warnings
Introduction
How To Use This Manual
controles o ajustes no especificados en este manual puede tener como resultado la exposicin a radiacin lser invisible. Durante las operaciones de mantenimiento, la radiacin de lser invisible puede causar daos en los ojos si se mira directamente a ella.
WARNING
A warning is used whenever an operating or maintenance procedure, practice, condition or statement, if not strictly observed, could result in personal injury. DANGER: Une note Danger est utilise chaque fois qu'une procdure d'utilisation ou de maintenance peut tre cause de blessure si elle n'est pas strictement respecte. AVVERTENZA: Un segnale di avvertenza utilizzato ogni volta che una procedura operativa o di manutenzione, una pratica, una condizione o un'istruzione, se non strettamente osservata, potrebbe causare lesioni personali. VORSICHT: Weist darauf hin, dass ein Abweichen von den angefhrten Arbeits- und Wartungsanweisungen gesundheitliche Schden, mglicherweise sogar schwere Verletzungen zur Folge haben kann. AVISO:Un aviso se utiliza siempre que un procedimiento de operacin o mantenimiento, prctica o condicin puede causar daos personales si no se respetan estrictamente. Safety Information
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. DANGER : Ne pas installer de fusible de type ou de calibre diffrent. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non installare un fusibile di tipo o carica diversi da quelli esistenti. VORSICHT: Keine Sicherungen anderer Art oder anderer Leistung auf dem IOT-PWB installieren - berhitzungs- und Brandgefahr. AVISO: No instale un fusible de potencia o tipo distinto. Un fusible de potencia o tipo distinto puede producir sobrecalentamiento y el riesgo de incendio.
1 Service Call Procedures

SCP 1 Initial Actions
WARNING
Do not work in a confined space. 1m (39 inches) space is needed for safe working. DANGER : Ne pas travailler dans un espace restreint. 1 mtre d'espace est ncessaire pour un dpannage en toute scurit. AVVERTENZA: Non lavorare in uno spazio limitato; necessario uno spazio di almeno un metro attorno alla macchina per la sicurezza dell'operatore. VORSICHT: Nur mit ausreichendem Bewegungsspielraum (1 m) arbeiten. AVISO: No trabaje en un espacio reducido. Se necesita 1 metro de espacio para trabajar con seguridad.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Follow the service procedure exactly as written. Use of controls or adjustments other than those specified in this manual, may result in an exposure to invisible laser radiation. During servicing, the invisible laser radiation can cause eye damage if looked at directly. DANGER : Les procdures de dpannage doivent tre suivies la lettre. Si les rglages ou vrifications ne sont pas effectus suivant les instructions de ce manuel, il peut y avoir un risque d'exposition dangereuse au faisceau laser. Celui-ci peut provoquer des lsions oculaires s'il est observ directement. AVVERTENZA: Eseguire le procedure di servizio esattamente come descritto. L'utilizzo di dispositivi di controllo o di registrazione diversi da quelli riportati in questo manuale potrebbe comportare un'esposizione a radiazioni laser invisibili. Tali radiazioni possono danneggiare gli occhi se si guarda direttamente il fascio laser durante gli interventi di servizio. VORSICHT: Die Wartungsarbeiten genau den Anweisungen entsprechend durchfhren. Der Umgang mit Steuer- oder Bedienelementen, deren Verwendung nicht ausdrcklich in diesem Handbuch angewiesen wurde, kann dazu fhren, dass unsichtbare Laserstrahlung frei gesetzt wird. Direkter Blickkontakt mit dem Laserstrahl kann bleibende Augenschden verursachen. AVISO: Siga los procedimientos de mantenimiento tal como estn descritos. El uso de
WARNING
Do not work in a confined space. 1m (39 inches) space is needed for safe working. DANGER : Ne pas travailler dans un espace restreint. 1 mtre d'espace est ncessaire pour un dpannage en toute scurit. AVVERTENZA: Non lavorare in uno spazio limitato; necessario uno spazio di almeno un metro attorno alla macchina per la sicurezza dell'operatore. VORSICHT: Nur mit ausreichendem Bewegungsspielraum (1 m) arbeiten. AVISO: No trabaje en un espacio reducido. Se necesita 1 metro de espacio para trabajar con seguridad. SCP 5 Subsystem Maintenance
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the Introduction
July 2005 ix
customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 01A Ground Distribution RAP
WARNING
Do not switch on the electricity to the machine while a ground circuit is disconnected. Ground circuits ensure that the machine remains safe during a fault condition. DANGER : Ne pas mettre la machine sous tension si un circuit de mise la masse est dconnect. Les circuits de mise la masse permettent de garantir la scurit de la machine lors d'un incident. AVVERTENZA: Non accendere la macchina se uno dei conduttori di terra non connesso. In caso di guasti elettrici, tali conduttori garantiscono la sicurezza del sistema. VORSICHT: Stromzufuhr zum Gert nicht einschalten, wenn keine Erdung gegeben ist. AVISO: No encienda la mquina mientras est deconectado algn circuito de tierra. Los circuitos de tierra mantienen la seguridad de la mquina en las situaciones de averas o errores. 01B 0V Distribution RAP
2 Status Indicator RAPs

Chain 1 RAPs 01-300 Front Door Open RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer's supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 01-305 Left Hand Door Open RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 01C AC Power RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o Introduction
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas
July 2005 x
d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 01F +12V Distribution RAP
WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. DANGER : Prendre des prcautions lors du relev de la tension de la prise de courant alternatif. L'lectricit peut entraner des blessures graves voire mortelles. AVVERTENZA: Procedere con cautela durante la misurazione della tensione CA della rete. L'elettricit pu causare infortuni o morte. VORSICHT: Bei der Netzspannungsprfung stets vorsichtig vorgehen AVISO: Tenga cuidado al medir la tensin de la lnea de alimentacin de corriente alterna. La electricidad puede causar lesiones e incluso la muerte. 01D +3.3V Distribution RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 01G +24V Distribution RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 01E +5V Distribution RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad
WARNING
July 2005 xi
Introduction
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. DANGER : Ne pas installer de fusible de type ou de calibre diffrent. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non installare un fusibile di tipo o carica diversi da quelli esistenti. VORSICHT: Keine Sicherungen anderer Art oder anderer Leistung auf dem IOT-PWB installieren - berhitzungs- und Brandgefahr. AVISO: No instale un fusible de potencia o tipo distinto. Un fusible de potencia o tipo distinto puede producir sobrecalentamiento y el riesgo de incendio. 01H Short Circuit and Overload RAP
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. DANGER : Ne pas installer de fusible de type ou de calibre diffrent. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non installare un fusibile di tipo o carica diversi da quelli esistenti. VORSICHT: Keine Sicherungen anderer Art oder anderer Leistung auf dem IOT-PWB installieren - berhitzungs- und Brandgefahr. AVISO: No instale un fusible de potencia o tipo distinto. Un fusible de potencia o tipo distinto puede producir sobrecalentamiento y el riesgo de incendio.
WARNING
Do not repair or install a new fuse F1 on the IOT PWB. Repairing or installing a new fuse can cause overheating and a risk of fire. DANGER : Ne pas rparer de fusible F1 ou en installer un nouveau sur la carte d'alimentation de la machine. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non riparare o installare un nuovo fusibile F1 sul PWB IOT. VORSICHT: Die Sicherung F1 auf dem IOT-PWB nicht reparieren oder neu installieren berhitzungs- und Brandgefahr. AVISO: No repare un fusible F1 ni instale uno nuevo en la PWB de la IOT. Un fusible reparado o nuevo puede producir sobrecalentamiento y el riesgo de incendio.
WARNING
WARNING
Do not repair or install a new fuse F1 on the power distribution PWB. Repairing or installing a new fuse can cause overheating and a risk of fire. DANGER : Ne pas rparer de fusible F1 ou en installer un nouveau sur la carte de distribution lectrique. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non riparare o installare un nuovo fusibile F1 sul PWB distribuzione di alimentazione VORSICHT: Die Sicherung F1 auf dem Stromverteilungs-PWB nicht reparieren oder neu installieren - berhitzungs- und Brandgefahr. AVISO: No repare un fusible F1 ni instale uno nuevo en la PWB de distribucin de energa elctrica. Un fusible reparado o nuevo puede producir sobrecalentamiento y el riesgo de incendio.
WARNING
Do not repair or install a new fuse F1 on the IOT PWB. Repairing or installing a new fuse can cause overheating and a risk of fire. DANGER : Ne pas rparer de fusible F1 ou en installer un nouveau sur la carte d'alimentation de la machine. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non riparare o installare un nuovo fusibile F1 sul PWB IOT. VORSICHT: Die Sicherung F1 auf dem IOT-PWB nicht reparieren oder neu installieren berhitzungs- und Brandgefahr. AVISO: No repare un fusible F1 ni instale uno nuevo en la PWB de la IOT. Un fusible reparado o nuevo puede producir sobrecalentamiento y el riesgo de incendio.
WARNING
Do not repair or install a new fuse F1 on the main drive PWB. Repairing or installing a new fuse can cause overheating and a risk of fire. DANGER : Ne pas rparer de fusible F1 ou en installer un nouveau sur la carte d'entranement principal. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non riparare o installare un nuovo fusibile F1 sul PWB azionamento principale. VORSICHT: Die Sicherung F1 auf dem Hauptantriebs-PWB nicht reparieren oder neu installieren - berhitzungs- und Brandgefahr. AVISO: No repare un fusible F1 ni instale uno nuevo en la PWB de impulso principal. Un fusible reparado o nuevo puede producir sobrecalentamiento y el riesgo de incendio. Introduction
WARNING
Do not repair or install a new fuse F1 on the power distribution PWB. Repairing or installing a new fuse can cause overheating and a risk of fire. DANGER : Ne pas rparer de fusible F1 ou en installer un nouveau sur la carte de distribution lectrique. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non riparare o instal-
July 2005 xii
lare un nuovo fusibile F1 sul PWB distribuzione di alimentazione VORSICHT: Die Sicherung F1 auf dem Stromverteilungs-PWB nicht reparieren oder neu installieren - berhitzungs- und Brandgefahr. AVISO: No repare un fusible F1 ni instale uno nuevo en la PWB de distribucin de energa elctrica. Un fusible reparado o nuevo puede producir sobrecalentamiento y el riesgo de incendio.
Chain 3 RAPs 03-300, 306, 461, 482, 805, 870 Image Processing PWB to IOT PWB Error RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-310 Image Processing PWB to UI Error RAP
WARNING
Do not repair or install a new fuse F1 on the main drive PWB. Repairing or installing a new fuse can cause overheating and a risk of fire. DANGER : Ne pas rparer de fusible F1 ou en installer un nouveau sur la carte d'entranement principal. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non riparare o installare un nuovo fusibile F1 sul PWB azionamento principale. VORSICHT: Die Sicherung F1 auf dem Hauptantriebs-PWB nicht reparieren oder neu installieren - berhitzungs- und Brandgefahr. AVISO: No repare un fusible F1 ni instale uno nuevo en la PWB de impulso principal. Un fusible reparado o nuevo puede producir sobrecalentamiento y el riesgo de incendio.
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. DANGER : Ne pas installer de fusible de type ou de calibre diffrent. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non installare un fusibile di tipo o carica diversi da quelli esistenti. VORSICHT: Keine Sicherungen anderer Art oder anderer Leistung auf dem IOT-PWB installieren - berhitzungs- und Brandgefahr. AVISO: No instale un fusible de potencia o tipo distinto. Un fusible de potencia o tipo distinto puede producir sobrecalentamiento y el riesgo de incendio. 01K Sleep Mode RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-315, 325, 347, 348, 349, 355, 400 Image Processing PWB Failure RAP
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire morIntroduction
July 2005 xiii
telles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-320, 03-322 to 03-324 Image Processing PWB to DADH Error RAP
03-330A, 03-462A Image Processing PWB to Scanner Fault RAP (32-55 ppm)
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-330B, 03-462B Image Processing PWB to Scanner Fault RAP (65-75 ppm)
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-330, 03-462 Image Processing PWB to Scanner Fault Entry RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-340, 03-416 Image Processing PWB to Network Controller Fault RAP
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger.
Introduction
July 2005 xiv
AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-336 FAX Card Self Test Failure RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-359, 03-407 HCF Communication and Detection Error RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-338 FAX Communication Error RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-350, 03-351, 03-354 IOT to Tray 1 and Tray 2 PWB Error RAP
WARNING
July 2005 xv
morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-363 HCSS BM Communications Failure RAP
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-374 Power Off Failure RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-365 IOT Bus Failure RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-395, 396, 852, 853 IOT PWB Fault RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-371, 03-372 Fuser and Xerographics CRUM Communication Error RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali.
WARNING
Introduction
July 2005 xvi
VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-397 Main Motor Not Controlled RAP
customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-417 Incompatible Fax Software RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-401, 03-403 Fax Not Detected RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-419 Incompatible Software RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03-412 Foreign Device PWB Fault RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the
July 2005 xvii
Introduction
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03A Image Processing Cooling Fan Failure RAP
customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 5 RAPs 05-300 DADH Open RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 03B Mark Service Unavailable RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 05-305 DADH Top Cover Open RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 4 RAPs 04A Main Drive Motor and Photoreceptor Motor RAP
WARNING
WARNING
July 2005 xviii
VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 05-330, 05-331 DADH Feed Sensor Failure RAP
customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 05-345, 05-346 DADH Exit Sensor Failure RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 05-335 DADH Takeaway Sensor Failure RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 05-350, 05-352 DADH CVT Sensor Failure RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 05-340 DADH Registration Sensor Failure RAP
WARNING
WARNING
July 2005 xix
Introduction
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 05B DADH Document Present Sensor Failure RAP
cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 6 RAPs 06-020 ROS Motor Failure RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 05C Document Size Sensor Failure RAP
WARNING
Avoid exposure to laser beam. Invisible laser radiation. DANGER : Eviter toute exposition au faisceau laser. Radiation laser invisible. AVVERTENZA: Evitare l'esposizione al fascio laser. Radiazioni laser invisibili. VORSICHT: Nicht in den Laserstrahl blicken. Verletzungsgefahr durch unsichtbare Laserstrahlung. AVISO: Evite la exposicin al rayo lser. Radiacin de lser invisible. 06-340 ROS Laser Failure RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 05D DADH Motor Failure RAP
WARNING
Avoid exposure to laser beam. Invisible laser radiation. DANGER : Eviter toute exposition au faisceau laser. Radiation laser invisible. AVVERTENZA: Evitare l'esposizione al fascio laser. Radiazioni laser invisibili. VORSICHT: Nicht in den Laserstrahl blicken. Verletzungsgefahr durch unsichtbare Laserstrahlung. AVISO: Evite la exposicin al rayo lser. Radiacin de lser invisible. Chain 9 RAPs 09-060 HVPS Fault RAP
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can Introduction
July 2005 xx
VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 10 RAPs 10-101, 10-102, 10-103 Lead Edge Late to Fuser Exit Switch RAP
AVVERTENZA: Non toccare il fonditore quando caldo. VORSICHT: Fixierbereich erst berhren, wenn dieser abgekhlt ist. AVISO: No toque el fusor mientras est caliente.
WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. DANGER : Prendre des prcautions lors du relev de la tension de la prise de courant alternatif. L'lectricit peut entraner des blessures graves voire mortelles. AVVERTENZA: Procedere con cautela durante la misurazione della tensione CA della rete. L'elettricit pu causare infortuni o morte. VORSICHT: Bei der Netzspannungsprfung stets vorsichtig vorgehen AVISO: Tenga cuidado al medir la tensin de la lnea de alimentacin de corriente alterna. La electricidad puede causar lesiones e incluso la muerte. 10-399 Fuser Authorisation Failure RAP
WARNING
Do not touch the fuser while it is hot. DANGER : Ne pas toucher au four pendant qu'il est encore chaud. AVVERTENZA: Non toccare il fonditore quando caldo. VORSICHT: Fixierbereich erst berhren, wenn dieser abgekhlt ist. AVISO: No toque el fusor mientras est caliente. 10-107, 10-108, 10-109, 10-110 Trail Edge Late from Fuser Exit Switch RAP
WARNING
Do not touch the fuser while it is hot. DANGER : Ne pas toucher au four pendant qu'il est encore chaud. AVVERTENZA: Non toccare il fonditore quando caldo. VORSICHT: Fixierbereich erst berhren, wenn dieser abgekhlt ist. AVISO: No toque el fusor mientras est caliente. 10A Fuser Web Motor RAP
WARNING
Do not touch the fuser while it is hot. DANGER : Ne pas toucher au four pendant qu'il est encore chaud. AVVERTENZA: Non toccare il fonditore quando caldo. VORSICHT: Fixierbereich erst berhren, wenn dieser abgekhlt ist. AVISO: No toque el fusor mientras est caliente. 10-120, 10-121, 10-126 IOT Exit Sensor RAP
WARNING
Do not touch the fuser while it is hot. DANGER : Ne pas toucher au four pendant qu'il est encore chaud. AVVERTENZA: Non toccare il fonditore quando caldo. VORSICHT: Fixierbereich erst berhren, wenn dieser abgekhlt ist. AVISO: No toque el fusor mientras est caliente. Chain 11-110 - 2K LCSS 11-005-110, 11-006-110, 11-310-110, 11-311-110 Front Tamper Move Failure RAP
WARNING
Do not touch the fuser while it is hot. DANGER : Ne pas toucher au four pendant qu'il est encore chaud. AVVERTENZA: Non toccare il fonditore quando caldo. VORSICHT: Fixierbereich erst berhren, wenn dieser abgekhlt ist. AVISO: No toque el fusor mientras est caliente. 10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-360, 10-380 Fuser Over Temperature RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad.
WARNING
Do not touch the fuser while it is hot. DANGER : Ne pas toucher au four pendant qu'il est encore chaud. AVVERTENZA: Non toccare il fonditore quando caldo. VORSICHT: Fixierbereich erst berhren, wenn dieser abgekhlt ist. AVISO: No toque el fusor mientras est caliente. 10-322, 10-324, 10-325, 10-330, 10-370 Fuser Under Temperature RAP
WARNING
Do not touch the fuser while it is hot. DANGER : Ne pas toucher au four pendant qu'il est encore chaud.
July 2005 xxi
Introduction
11-007-110, 11-008-110, 11-312-110, 11-313-110, 11-319-110 Rear Tamper Move Failure RAP
11-043-110, 11-350-110 Hole Punch Operation Failure RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11-024-110, 11-025-110 Paddle Roll Failure RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11-050-110, 11-360-110 Staple Head Operation Failure RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11-030-110, 11-334-110, 11-335-110, 11-336-110 Bin 1 Movement Failure RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11-053-110, 11-370-110 Staple Head Unit Movement Failure RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. Introduction
WARNING
July 2005 xxii
11-100-110 2K LCSS Paper Entry RAP
11-140-110, 11-142-110 Sheet Late to Bin 1 RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11-110-110 Sheet Late to Hole Punch RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11-300-110, 11-302-110, 11-303-110 Interlocks RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11-130-110, 11-132-110 Paper Exiting to Bin 0 RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11-320-110, 11-322-110 Ejector Movement Failure RAP
WARNING
WARNING
July 2005 xxiii
11-364-110 Stapling Failure RAP
11C-110 2K LCSS Initialization Failure RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11A-110 Offline Stapling Fault RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11D-110 2K LCSS Power Distribution RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11B-110 Bin 1 Overload RAP
WARNING
WARNING WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. DANGER: Prendre des prcautions lors du relev de la tension de la prise de courant alternatif. L'lectricit peut entraner des blessures graves voire mortelles. AVVERTENZA: Procedere con cautela durante la misurazione della tensione CA della rete. L'elettricit pu causare infortuni o morte. VORSICHT: Bei der Netzspannungsprfung stets vorsichtig vorgehen. AVISO:Tenga cuidado al medir la tensin de la lnea de alimentacin de corriente alterna. La electricidad puede causar lesiones e incluso la muerte.
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. DANGER: Ne pas installer de fusible de type ou de calibre diffrent. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non installare un fus-
July 2005 xxiv
ibile di tipo o carica diversi da quelli esistenti. VORSICHT: Keine Sicherungen anderer Art oder anderer Leistung auf dem IOT-PWB installieren - berhitzungs- und Brandgefahr. AVISO: No instale un fusible de potencia o tipo distinto. Un fusible de potencia o tipo distinto puede producir sobrecalentamiento y el riesgo de incendio. 11E-110 2K LCSS to Machine Communications Interface RAP
cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad.
WARNING WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11F-110 2K LCSS PWB DIP Switch Settings RAP Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER:Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA:Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT:Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO:Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 11H-110 Copy Damage in the 2K LCSS RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11G-110 2K LCSS PWB Damage RAP
WARNING
WARNING WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER:Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA:Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o
July 2005 xxv
Introduction
morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT:Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO:Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP
dtacher la trieuse/agrafeuse. AVVERTENZA: fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT: Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO: Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. 11C-120 1K LCSS Power Distribution RAP
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA: fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT: Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO: Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad.
WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. DANGER: Prendre des prcautions lors du relev de la tension de la prise de courant alternatif. L'lectricit peut entraner des blessures graves voire mortelles. AVVERTENZA: Procedere con cautela durante la misurazione della tensione CA della rete. L'elettricit pu causare infortuni o morte. VORSICHT: Bei der Netzspannungsprfung stets vorsichtig vorgehen. AVISO: Tenga cuidado al medir la tensin de la lnea de alimentacin de corriente alterna. La electricidad puede causar lesiones e incluso la muerte. 11F-120 1K LCSS PWB Damage RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER: Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 11-120 - 1K LCSS 11-300-120, 11-302-120, 11-303-120 Interlocks RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER: Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 11G-120 Copy Damage in the 1K LCSS RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER: Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger.
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER: Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment
Introduction
July 2005 xxvi
AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP
Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 11F-130 Mis-Registration in Stapled and Unstapled Sets RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER: Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 11-130 - HCSS 11C-130 HCSS Power Distribution RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER:Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA:Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT:Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO:Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 11-170 - HCSS BM 11-061-170, 11-416-170 HCSS BM Creasing RAP
WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. DANGER: Prendre des prcautions lors du relev de la tension de la prise de courant alternatif. L'lectricit peut entraner des blessures graves voire mortelles. AVVERTENZA: Procedere con cautela durante la misurazione della tensione CA della rete. L'elettricit pu causare infortuni o morte. VORSICHT: Bei der Netzspannungsprfung stets vorsichtig vorgehen. AVISO:Tenga cuidado al medir la tensin de la lnea de alimentacin de corriente alterna. La electricidad puede causar lesiones e incluso la muerte. 11E-130 Copy Damage in the HCSS RAP
WARNING
Keep away from the crease blade mechanism when working in close proximity to the booklet maker when the machine is powered on. The crease blade mechanism activates quickly and with great force. DANGER: Ne pas s'approcher du mchanisme de la lame de pliage lors d'une activit proximit de la plieuse/brocheuse pendant que la machine est sous tension. Ce mcanisme s'active rapidement et avec force. AVVERTENZA: Quando la macchina accesa, tenersi a debita distanza dalla lama di piegatura mentre si opera in prossimit della stazione libretto. Il meccanismo della lama di piegatura si attiva con velocit e forza notevoli. VORSICHT: Wenn bei eingeschaltetem Gert nahe am Booklet Maker gearbeitet wird, von der Schneidevorrichtung fernhalten. Die Schneidevorrichtung wird schnell und mit viel Druck ausgelst. AVISO: Mantngase apartado del mecanismo de la cuchilla hendedora cuando trabaje junto al realizador de folletos si la mquina est encendida. Dicho mecanismo se activa de forma rpida y con mucha fuerza.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER: Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles.
WARNING
Introduction
July 2005 xxvii
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 11-062-170 HCSS BM Crease Roll Failure RAP
AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 11C-170 HCSS BM Power Distribution RAP
WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. DANGER: Prendre des prcautions lors du relev de la tension de la prise de courant alternatif. L'lectricit peut entraner des blessures graves voire mortelles. AVVERTENZA: Procedere con cautela durante la misurazione della tensione CA della rete. L'elettricit pu causare infortuni o morte. VORSICHT: Bei der Netzspannungsprfung stets vorsichtig vorgehen. AVISO:Tenga cuidado al medir la tensin de la lnea de alimentacin de corriente alterna. La electricidad puede causar lesiones e incluso la muerte. 11G-170 Copy Damage in the HCSS BM RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER:Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA:Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT:Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO:Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 11H-170 Mis-Registration in Stapled and Unstapled Sets RAP
WARNING
Keep away from the crease blade mechanism when working in close proximity to the booklet maker when the machine is powered on. The crease blade mechanism activates quickly and with great force. DANGER: Ne pas s'approcher du mchanisme de la lame de pliage lors d'une activit proximit de la plieuse/brocheuse pendant que la machine est sous tension. Ce mcanisme s'active rapidement et avec force. AVVERTENZA: Quando la macchina accesa, tenersi a debita distanza dalla lama di piegatura mentre si opera in prossimit della stazione libretto. Il meccanismo della lama di piegatura si attiva con velocit e forza notevoli. VORSICHT: Wenn bei eingeschaltetem Gert nahe am Booklet Maker gearbeitet wird, von der Schneidevorrichtung fernhalten. Die Schneidevorrichtung wird schnell und mit viel Druck ausgelst. AVISO: Mantngase apartado del mecanismo de la cuchilla hendedora cuando trabaje junto al realizador de folletos si la mquina est encendida. Dicho mecanismo se activa de forma rpida y con mucha fuerza.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER:Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA:Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT:Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr.
Introduction
July 2005 xxviii
AVISO:Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 14 RAPs 14-110 Scan Carriage Home Sensor Entry RAP
DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 14-310 CCD PWB Not Detected RAP (32-55 ppm)
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer's supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 14-110A Scan Carriage Home Sensor RAP (32-55 ppm) RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer's supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 14-703 to 14-706, 712, 714, 716, 718 Failure To Calibrate Entry RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer's supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 14-110B Scan Carriage Home Sensor RAP (65-75 ppm)
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali.</ VORSICHT: Gert ausschalten GP 14. Netzstecker ziehen. Bei Kontakt mit der Netzspannung besteht Verletzungs- und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer's supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury.
July 2005 xxix
Introduction
14-703A to 14-706A, 712A, 714A, 716A, 718A Failure To Calibrate RAP (32-55 ppm)
la muerte.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 14-703B to 14-706B, 712B, 714B Failure To Calibrate RAP (65-75 ppm)
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. DANGER : Ne pas installer de fusible de type ou de calibre diffrent. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non installare un fusibile di tipo o carica diversi da quelli esistenti. VORSICHT: Keine Sicherungen anderer Art oder anderer Leistung auf dem IOT-PWB installieren - berhitzungs- und Brandgefahr. AVISO: No instale un fusible de potencia o tipo distinto. Un fusible de potencia o tipo distinto puede producir sobrecalentamiento y el riesgo de incendio. 14A Scanning Document Size Entry RAP
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 14B Scanning Document Size Entry (32-55 ppm) RAP
WARNING
WARNING
WARNING
Take care, a hazardous voltage is present at the output of the exposure lamp inverter. Electricity can cause death or injury. DANGER:Faire attention, une tension électrique dangereuse présente au niveau de la sortie de l'inverseur de la lampe d'exposition. est
AVVERTENZA:fare attenzione alla carica elettrica di uscita dell'invertitore della lampada di esposizione. L'elettricità può causare infortuni o morte. VORSICHT:Achtung: Spannung am Ausgang des Belichtungslampeninverters. AVISO:Tenga cuidado; hay tensión peligrosa en la salida del inversor de la lámpara de exposición. La electricidad puede causar lesiones e incluso Introduction
July 2005 xxx
AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 14C Scanning Document Size RAP (65-75 ppm)
VORSICHT:Achtung: Spannung am Ausgang des Belichtungslampeninverters. AVISO:Tenga cuidado; hay tensión peligrosa en la salida del inversor de la lámpara de exposición. La electricidad puede causar lesiones e incluso la muerte.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. 14D Exposure Lamp Failure RAP (32-55 ppm)
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. DANGER : Ne pas installer de fusible de type ou de calibre diffrent. Il existe un risque de surchauffe voire d'incendie. AVVERTENZA: per evitare rischi di surriscaldamento o d'incendio, non installare un fusibile di tipo o carica diversi da quelli esistenti. VORSICHT: Keine Sicherungen anderer Art oder anderer Leistung auf dem IOT-PWB installieren - berhitzungs- und Brandgefahr. AVISO: No instale un fusible de potencia o tipo distinto. Un fusible de potencia o tipo distinto puede producir sobrecalentamiento y el riesgo de incendio. Chain 16 RAPs 16A Network Controller RAP
WARNING
Do not remove the battery from the NC PWB. Danger of explosion if the battery is installed incorrectly. DANGER : Ne pas retirer la batterie de la carte rseau. Une explosion peut survenir si la batterie n'est pas installe correctement. AVVERTENZA: non rimuovere la batteria dal PWB NC: si rischiano esplosioni se la batteria non viene reinstallata correttamente. VORSICHT: Batterie vom NC-PWB nicht entfernen. Ist die Batterie nicht richtig eingesetzt, besteht Explosionsgefahr. AVISO: No quite la batera de la PWB del controlador de red. Existe peligro de explosin si la batera se instala incorrectamente.
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. OF RAPs Introduction
WARNING
Take care, a hazardous voltage is present at the output of the exposure lamp inverter. Electricity can cause death or injury. DANGER:Faire attention, une tension électrique dangereuse présente au niveau de la sortie de l'inverseur de la lampe d'exposition. est
AVVERTENZA:fare attenzione alla carica elettrica di uscita dell'invertitore della lampada di esposizione. L'elettricità può causare infortuni o morte.
July 2005 xxxi
OF3 Dead Machine RAP
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. OF10 Intermittent Failure RAP
WARNING
Only use the correct plug to connect a power lead to a power outlet. DANGER : Toujours utiliser la fiche approprie pour connecter le cordon d'alimentation la prise. AVVERTENZA: Usare la spina corretta per connettere il cavo elettrico alla presa. VORSICHT: Nur Netzkabel mit dem fr die vorhandenen Netzsteckdose geeigneten Netzstecker verwenden. AVISO: Utilice solamente un enchufe apropiado para conectar el cable de alimentacin a la toma de corriente. OF5 Boot Up Failure RAP
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. OF7 IOT PWB Diagnostics RAP
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
WARNING WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. DANGER : Prendre des prcautions lors du relev de la tension de la prise de courant alternatif. L'lectricit peut entraner des blessures graves voire mortelles. AVVERTENZA: Procedere con cautela durante la misurazione della tensione CA della rete. L'elettricit pu causare infortuni o morte. VORSICHT: Bei der Netzspannungsprfung stets vorsichtig vorgehen AVISO: Tenga cuidado al medir la tensin de la lnea de alimentacin de corriente alterna. La electricidad puede causar lesiones e incluso la muerte.
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad Introduction
WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. DANGER : Prendre des prcautions lors du relev de la tension de la prise de courant alternatif. L'lectricit peut entraner des blessures graves voire mortelles. AVVERTENZA: Procedere con cautela durante la misurazione della tensione CA della rete. L'elettricit pu causare infortuni o morte. VORSICHT: Bei der Netzspannungsprfung stets vorsichtig vorgehen
July 2005 xxxii
AVISO: Tenga cuidado al medir la tensin de la lnea de alimentacin de corriente alterna. La electricidad puede causar lesiones e incluso la muerte.
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. OF12 Convenience stapler RAP
WARNING
WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. DANGER : Prendre des prcautions lors du relev de la tension de la prise de courant alternatif. L'lectricit peut entraner des blessures graves voire mortelles. AVVERTENZA: Procedere con cautela durante la misurazione della tensione CA della rete. L'elettricit pu causare infortuni o morte. VORSICHT: Bei der Netzspannungsprfung stets vorsichtig vorgehen AVISO: Tenga cuidado al medir la tensin de la lnea de alimentacin de corriente alterna. La electricidad puede causar lesiones e incluso la muerte.
3 Image Quality RAPs

Image Quality IQ3 Xerographic RAP
WARNING
WARNING
July 2005 xxxiii
morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 1.2 Wiring Harness Repairs
WARNING
Follow the service procedure exactly as written. Use of controls or adjustments other than those specified in this manual, may result in an exposure to invisible laser radiation. During servicing, the invisible laser radiation can cause eye damage if looked at directly. DANGER : Les procdures de dpannage doivent tre suivies la lettre. Si les rglages ou vrifications ne sont pas effectus suivant les instructions de ce manuel, il peut y avoir un risque d'exposition dangereuse au faisceau laser. Celui-ci peut provoquer des lsions oculaires s'il est observ directement. AVVERTENZA: Eseguire le procedure di servizio esattamente come descritto. L'utilizzo di dispositivi di controllo o di registrazione diversi da quelli riportati in questo manuale potrebbe comportare un'esposizione a radiazioni laser invisibili. Tali radiazioni possono danneggiare gli occhi se si guarda direttamente il fascio laser durante gli interventi di servizio. VORSICHT: Die Wartungsarbeiten genau den Anweisungen entsprechend durchfhren. Der Umgang mit Steuer- oder Bedienelementen, deren Verwendung nicht ausdrcklich in diesem Handbuch angewiesen wurde, kann dazu fhren, dass unsichtbare Laserstrahlung frei gesetzt wird. Direkter Blickkontakt mit dem Laserstrahl kann bleibende Augenschden verursachen. AVISO: Siga los procedimientos de mantenimiento tal como estn descritos. El uso de controles o ajustes no especificados en este manual puede tener como resultado la exposicin a radiacin lser invisible. Durante las operaciones de mantenimiento, la radiacin de lser invisible puede causar daos en los ojos si se mira directamente a ella.
WARNING
4 Repairs and Adjustments

Chain 1 REPs REP 1.1 Power and Control Assembly
WARNING
Do not attempt any repairs to the power cord or safety ground harness/conductor. DANGER : Ne pas tenter de rparer le faisceau/conducteur de mise la masse ou du cordon d'alimentation.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht VerletzungsIntroduction
AVVERTENZA: non eseguire riparazioni sul cavo dell'alimentazione o sul conduttore di terra di sicurezza. VORSICHT: Keine Reparaturen am Netzkabel oder am Schutzleiter vornehmen. AVISO: No intente reparar el cable de alimentacin ni el conductor/mazo de tierra de proteccin. REP 1.3 Molex SL Connectors
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cor-
July 2005 xxxiv
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 1.4 Male Hirose DF1B Connectors
corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 1.6 Hirose DF11 Connectors
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 1.7 AMP CT Connectors
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 1.5 AMP EI Connectors
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 1.8 Door Interlock Switch
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas Introduction
July 2005 xxxv
die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 1.10 HVPS
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 1.9 LVPS and Base Module
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 2 REPs REP 2.1 User Interface Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch Introduction
July 2005 xxxvi
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 2.2 User Interface Touch Screen
customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 3.2 Image Processing Module PWBs
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 2.3 User Interface PWB
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 3.3 Image Processing PWB Software Module
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 3 REPs REP 3.1 IOT PWB
WARNING
WARNING
July 2005 xxxvii
Introduction
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 4 REPS REP 4.1A Main Drive Module (32-55 ppm)
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 4.2A Main Drive PWB (32-55 ppm)
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 4.1B Main Drive Module (65-75 ppm)
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 4.2B Main Drive PWB (65-75 ppm)
Introduction
July 2005 xxxviii
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 4.3B Main Drive Belts and Drive gears (65-75 ppm)
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 4.3A Main Drive Belt and Drive Gears (32-55 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 4.4 Photoreceptor Drive Gear
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mor-
WARNING
July 2005 xxxix
Introduction
telles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.3 Feed Assembly
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 5 REPs REP 5.1 Top Cover Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.2 Top Access Cover Assembly
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 5.4 Input Tray Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury.
Introduction
July 2005 xl
DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
senti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 5.6 Takeaway Roll Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 5.5 Baffle Assembly
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 5.7 Duplex Solenoid
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere pre-
July 2005 xli
Introduction
VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.10 Registration Sensor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 5.8 Takeaway and CVT Sensor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.11 Exit Sensor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 5.9 Length Detect Sensors
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o
Introduction
July 2005 xlii
morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.12 DADH Counterbalance
VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 5.13 Exit Roll Assembly
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.14 Feed Roll Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt
WARNING
Do not remove the DADH while the DADH is lowered. In the lowered position the counterbalance springs are compressed and can cause injury when released. DANGER : Ne pas retirer le CAD alors qu'il est en position basse. Dans cette position, les ressorts compensateurs sont compresss et peuvent entraner des blessures s'ils se relchent. AVVERTENZA: non rimuovere l'alimentatore automatico documenti quando abbassato. In questa posizione, le molle del contrappeso sono compresse e possono causare lesioni al rilascio. VORSICHT: Vorlageneinzug nicht in abgesenkter Position entfernen. Bei abgesenktem Vorlageneinzug sind die Ausgleichsfedern zusammengedrckt und knnen bei Freigabe Verletzungen verursachen. AVISO: No quite el alimentador de documentos automtico si est bajado. Cuando est bajado, los resortes de contrapeso estn comprimidos y pueden causar lesiones al soltarse.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Introduction
July 2005 xliii
DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.16 Document Width Sensor
AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.18 Exit Roll Idler
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.19 DADH Removal
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 5.17 Input Tray Static Eliminator
WARNING
WARNING
WARNING
Do not remove the DADH while the DADH is lowered. In the lowered position the counterbalance springs are compressed and can cause injury when released. DANGER : Ne pas retirer le CAD alors qu'il est en position basse. Dans cette position, les ressorts compensateurs sont compresss et peuvent entraner des blessures s'ils se relchent. AVVERTENZA: non rimuovere l'alimentatore automatico documenti quando
Introduction
July 2005 xliv
abbassato. In questa posizione, le molle del contrappeso sono compresse e possono causare lesioni al rilascio. VORSICHT: Vorlageneinzug nicht in abgesenkter Position entfernen. Bei abgesenktem Vorlageneinzug sind die Ausgleichsfedern zusammengedrckt und knnen bei Freigabe Verletzungen verursachen. AVISO: No quite el alimentador de documentos automtico si est bajado. Cuando est bajado, los resortes de contrapeso estn comprimidos y pueden causar lesiones al soltarse.
lesioni personali.</ VORSICHT: Gert ausschalten GP 14. Netzstecker ziehen. Bei Kontakt mit der Netzspannung besteht Verletzungs- und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 7 REPs REP 7.1 Tray 1 and Tray 2 Removal
WARNING
WARNING
Use safe handling procedures when removing the module, GP 16. The module is heavy. DANGER: Le module tant lourd, suivre les procdures de scurit lors de son retrait, GP 16. AVVERTENZA: Seguire procedure di maneggio sicuro per la rimozione del modulo GP 16 in quanto esso pesante. VORSICHT: Modul GP 16 ist schwer. Beim Austauschen des Moduls entsprechende Sicherheitsvorkehrungen treffen. AVISO: Siga mtodos de manipulacin seguros para quitar el mdulo GP 16. Es un mdulo pesado. Chain 6 REPs REP 6.1 ROS
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 7.2 Tray 3 and Tray 4 Removal
WARNING
Avoid exposure to laser beam. Invisible laser radiation. DANGER : Eviter toute exposition au faisceau laser. Radiation laser invisible. AVVERTENZA: Evitare l'esposizione al fascio laser. Radiazioni laser invisibili. VORSICHT: Nicht in den Laserstrahl blicken. Verletzungsgefahr durch unsichtbare Laserstrahlung. AVISO: Evite la exposicin al rayo lser. Radiacin de lser invisible.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 7.3 Tray 3 and Tray 4 Elevator Motor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can
July 2005 xlv
Introduction
cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 7.5 Bypass Tray and Left Hand Door Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 7.4 Tray 3 and Tray 4 Elevator Cables
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 7.6 Tray 1 and Tray 2 Paper Guide Latch
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures.
Introduction
July 2005 xlvi
REP 7.7 Tray 3 and Tray 4 Limit and Stack Height Sensor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 7.9 Tray 3 and Tray 4 Home Switch
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 7.8 Tray 3 and Tray 4 Stack Limiter
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 7.10 HCF Control PWB
WARNING
WARNING
July 2005 xlvii
d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 7.11 Tray 3 and Tray 4 Elevator Damper
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 8 REPs REP 8.1 Tray 1 and Tray 2 Paper Feed Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 7.12 Tray 1 and Tray 2 Paper Size Cams
WARNING
WARNING
Introduction
July 2005 xlviii
senti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.2 Tray 3 Paper Feed Assembly
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.4 Registration Transport
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.3 Tray 4 Paper Feed Assembly
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
July 2005 xlix
Introduction
REP 8.5 Registration Clutch
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.7 Duplex Transport
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.6 Registration Sensor and Wait Sensor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.8 Duplex Motor and Drive Belts
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Introduction
WARNING
July 2005 l
die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.10 Tray 3 and 4 Transport Motor
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.9 Bypass Tray Feed Solenoid
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.11 Tray 3 and Tray 4 Transport Drive Gear
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs-
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch
July 2005 li
Introduction
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.12 Tray 1 and Tray 2 Transport Drive Belt
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.14 Tray 3 Feed Sensor Actuator
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.13 Tray 3 Transport Assembly
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants
July 2005 lii
peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.15 Tray 1 and 2 Transport Roll Bearings
durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.17 Tray 1 or Tray 2 Feed Sensor Actuator
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.16 Tray 1 and Tray 2 Transport Rolls
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Introduction
July 2005 liii
REP 8.18 Tray 1 and Tray 2 Transport Motor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.20 Bypass Tray Drive Gear
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.19 Bypass Tray Feed Head
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.21 Bypass Tray Feed Roll
WARNING
July 2005 liv
die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.22B Bypass Tray Retard Pad (65-75 ppm)
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.22A Bypass Tray Retard Pad (32-55 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.23 Bypass Tray Empty Sensor
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch
July 2005 lv
Introduction
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.24 Tray 1 Feed Sensor
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.26 Drive Roll Assembly
WARNING
WARNING
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants
July 2005 lvi
peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.27 Registration Transport Drive Belt
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.29 Tray 3 Takeaway Roll Assembly
WARNING
WARNING
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Introduction
July 2005 lvii
REP 8.30 Tray 3 Transport Roll Assembly
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.32 Duplex Sensor
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 8.31 Tray 3 and Tray 4 Transport Roll
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 9 REPs REP 9.1 Waste Toner Bottle Assembly
WARNING
WARNING
July 2005 lviii
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 9.3 Ozone Fan
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 9.2 Developer Assembly
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 9.4 Waste Toner Full Sensor
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi.
July 2005 lix
Introduction
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 9.5 Toner Dispense Module
WARNING
WARNING
Introduction
July 2005 lx
REP 9.6 Xerographic Module Latch
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 9.8 Transfer / Detack Harness
WARNING
WARNING
WARNING
Take care when removing the latch. The latch contains a compressed spring, which can cause injury when released. DANGER: Faites attention en dverrouillant le levier : il comporte un ressort comprim, ce qui prsente un risque de blessure lors du dverrouillage. AVVERTENZA: Rimuovere il gancio con cura in quanto contiene una molla compressa che pu causare lesioni al rilascio. VORSICHT: Beim Entfernen der Verriegelung mit Vorsicht vorgehen. Es ist eine unter Spannung stehende Feder enthalten, die bei spontaner Freisetzung Verletzungen verursachen kann. AVISO: Tenga cuidado al soltar el enganche. Tiene un resorte comprimido, que puede causar alguna lesin al soltarlo. REP 9.7 Developer Paddle
WARNING WARNING
July 2005 lxi
Introduction
senti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 9.9 Erase Lamp
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 10 REPs REP 10.1 Short Paper Path Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 9.10 Auger Damper
WARNING
WARNING
Introduction
July 2005 lxii
REP 10.2 Inverter Assembly
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.4 Inverter Path Solenoid
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.3 Inverter Motor
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.5 Inverter Nip Solenoid
WARNING
July 2005 lxiii
die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.7 Upper Baffle Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.6 Nip Roll Guide
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.8 Nip Split Shaft Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch Introduction
July 2005 lxiv
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.9 Shaft Actuator
WARNING WARNING
WARNING
Take care when removing the latch. The latch contains a compressed spring, which can cause injury when released. DANGER: Faites attention en dverrouillant le levier : il comporte un ressort comprim, ce qui prsente un risque de blessure lors du dverrouillage. AVVERTENZA: Rimuovere il gancio con cura in quanto contiene una molla compressa che pu causare lesioni al rilascio. VORSICHT: Beim Entfernen der Verriegelung mit Vorsicht vorgehen. Es ist eine unter Spannung stehende Feder enthalten, die bei spontaner Freisetzung Verletzungen verursachen kann. AVISO: Tenga cuidado al soltar el enganche. Tiene un resorte comprimido, que puede causar alguna lesin al soltarlo. REP 10.11 Inverter Gate
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.10 Fuser Latch
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger.
WARNING
July 2005 lxv
Introduction
AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
podran producir lesiones. REP 10.13 Fuser Web Motor
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.12 Tri-Roll Shaft Assembly
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.14 Exit Shaft Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que Introduction
July 2005 lxvi
corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.15 Intermediate Drive Belt
WARNING WARNING
WARNING
Do not touch the fuser while it is hot. DANGER : Ne pas toucher au four pendant qu'il est encore chaud. AVVERTENZA: Non toccare il fonditore quando caldo. VORSICHT: Fixierbereich erst berhren, wenn dieser abgekhlt ist. AVISO: No toque el fusor mientras est caliente. REP 10.17 IOT Exit Sensor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.16 Fuser Exit Switch
WARNING
WARNING
July 2005 lxvii
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 10.18 Inverter Output Guide Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.2-110 Input Drive Belt and Paper Entry Transport Motor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 11-110 - 2K LCSS REP 11.1-110 2K LCSS Covers
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere pre-
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Introduction
July 2005 lxviii
senti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.3-110 Intermediate Paper Drive Belt
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.5-110 Bin 1 Drive Belts
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.4-110 Paper Output Drive Belt and Paper Transport Exit Motor
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
July 2005 lxix
Introduction
REP 11.6-110 Tamper Assembly
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.8-110 Stapler Traverse Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.7-110 Hole Punch Unit, Motor and Sensors
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Introduction
WARNING
Take care not to topple the 2K LCSS. The 2K LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the 2K LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al
July 2005 lxx
cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. REP 11.9-110 Staple Head Unit
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
WARNING
Take care not to topple the 2K LCSS. The 2K LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the 2K LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. REP 11.11-110 Bin 1 Level Sensors
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.10-110 Ejector Assembly Sensors
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o
July 2005 lxxi
Introduction
AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.12-110 Paddle Wheel Shaft Assembly
WARNING
WARNING
WARNING
Take care not to topple the 2K LCSS. The 2K LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the 2K LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desacoplar el apilador/grapadora de baja capacidad. REP 11.14-110 2K LCSS PWB
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.13-110 2K LCSS Undocking
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mor-
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can Introduction
July 2005 lxxii
telles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.16-110 Docking Latch Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.15-110 Entry Guide Cover
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.17-110 Ejector Belt
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen.
July 2005 lxxiii
Introduction
AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REPs 11-120 - 1K LCSS REP 11.1-120 1K LCSS Covers
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.3-120 1K LCSS Stability Foot
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.4-120 Paper Output Drive Belt and Transport Motor 2
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.2-120 Input Drive Belt and Transport Motor 1
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger.
WARNING
July 2005 lxxiv
podran producir lesiones. REP 11.6-120 Tamper Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.5-120 Bin 1 Drive Belts
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.7-120 Stapler Assembly and SH1 Paper Sensor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que
July 2005 lxxv
Introduction
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.8-120 Ejector Assembly and Sensors
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.10-120 Paddle Wheel Shaft Assembly
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.9-120 Bin 1 Upper Level Sensor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere pre-
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Introduction
July 2005 lxxvi
senti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.11-120 1K LCSS Removal
coplar el apilador/grapadora de baja capacidad.
WARNING
Use safe handling procedures when removing the module, GP 16. The module is heavy.
WARNING
DANGER: Le module tant lourd, suivre les procdures de scurit lors de son retrait, GP 16.
WARNING
AVVERTENZA: Seguire procedure di maneggio sicuro per la rimozione del modulo GP 16 in quanto esso pesante. VORSICHT: Modul GP 16 ist schwer. Beim Austauschen des Moduls entsprechende Sicherheitsvorkehrungen treffen. AVISO: Siga mtodos de manipulacin seguros para quitar el mdulo GP 16. Es un mdulo pesado. REP 11.12-120 1K LCSS PWB
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.13-120 Entry Guide Cover
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. DANGER:Attention ne pas faire tomber la trieuse/agrafeuse petite capacit. Elle n'est pas stable lorsqu'elle est dtache de la machine. Ne pas montrer au client comment dtacher la trieuse/agrafeuse. AVVERTENZA:fare attenzione a non destabilizzare il modulo della pinzatrice/impilatore da 2000 fogli. Quando sganciato dalla macchina, il modulo instabile: non mostrare al cliente come sganciarlo. VORSICHT:Stapler nicht umstoen. Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil. AVISO:Tenga cuidado de que no se caiga el apilador/grapadora de baja capacidad. Cuando no est acoplada a la mquina es inestable. No le muestre al cliente como desa-
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can
July 2005 lxxvii
Introduction
AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.15-120 Ejector Belt
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.14-120 Docking Latch Assembly and Docking Interlock Switch
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REPs 11-130 - HCSS REP 11.1-130 HCSS Covers
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures.
Introduction
July 2005 lxxviii
WARNING
WARNING
DANGER: Le module tant lourd, suivre les procdures de scurit lors de son retrait, GP 16. AVVERTENZA: Seguire procedure di maneggio sicuro per la rimozione del modulo GP 16 in quanto esso pesante. VORSICHT: Modul GP 16 ist schwer. Beim Austauschen des Moduls entsprechende Sicherheitsvorkehrungen treffen. AVISO: Siga mtodos de manipulacin seguros para quitar el mdulo GP 16. Es un mdulo pesado. REP 11.3-130 Staple Head Unit 1 Assembly and SH1 Paper Sensor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.2-130 Compiler Carriage Assembly
WARNING
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.4-130 Carriage PWB
WARNING
WARNING
July 2005 lxxix
Introduction
AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.6-130 Compiler Carriage Elevator Motor, Bracket and Bearing
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.5-130 Bin 1 or Bin 2 Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.7-130 Compiler Carriage Elevator Belts
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali.
Introduction
July 2005 lxxx
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.8-130 Elevator Belt Tensioner Springs
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.10-130 Hole Punch Motor and Coupling
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.9-130 HCSS Castors
WARNING
July 2005 lxxxi Introduction
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.11-130 Upper Paper Guide
die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.13-130 Mylar Guide Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.12-130 Diverter Gate and Solenoid
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch Introduction
July 2005 lxxxii
corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.14-130 Vertical Transport Belts and Pre-compile Pulleys
DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.16-130 Chad Full Bin Sensor, Actuator and Spring
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.15-130 Vertical Transport Nip Rollers
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.17-130 Transport Motor 1A, Motor Damper and Drive Belt
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants
July 2005 lxxxiii
Introduction
peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.20-130 CC Ejector Motor Assembly and Ejector Home Sensor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.18-130 Transport Motor 1B, Motor Damper and Drive Belt
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.21-130 CC Paddle Roll Motor Assembly and Paddle Roll Home Sensor
WARNING
WARNING
WARNING
Introduction
July 2005 lxxxiv
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.22-130 CC Top Baffle Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.24-130 CC Entrance Baffle and Springs
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.23-130 Compiler Sensor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. Introduction
July 2005 lxxxv
AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.25-130 Elevator belt drive pulleys
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.27-130 Transport Motor 2 and Motor Damper
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.26-130 CC Stapling Unit Traverse Motor
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch
Introduction
July 2005 lxxxvi
corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.28-130 CC Eject Roll Motor
DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.30-130 CC Tray Hold Solenoid Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.29-130 CC Kicker Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.31-130 CC Stapler Mount and Traverse Shaft Assembly
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants
July 2005 lxxxvii
Introduction
peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.33-130 Docking Latch Components
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.32-130 CC Transport Shaft Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.34-130 Compiler Carriage Belt Grips
WARNING
WARNING
WARNING
Introduction
July 2005 lxxxviii
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.35-130 Bin 1 or Bin 2 Offset Motor and Offset Sensor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.37-130 Entry Sensor and Punch Position Sensor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.36-130 Bin 1 or Bin 2 Elevator Motor and Bearing
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. Introduction
July 2005 lxxxix
AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.38-130 2nd to Top Exit Sensor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.40-130 CC Nip Shaft Components
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.39-130 CC Shutter
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch
Introduction
July 2005 xc
corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.41-130 CC Eject Housing Assembly
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.2-170 Compiler Carriage Assembly
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REPs 11-170 - HCSSBM REP 11.1-170 HCSS BM Covers
WARNING
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht VerletzungsTake care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
WARNING
WARNING
Introduction
July 2005 xci
DANGER: Le module tant lourd, suivre les procdures de scurit lors de son retrait, GP 16. AVVERTENZA: Seguire procedure di maneggio sicuro per la rimozione del modulo GP 16 in quanto esso pesante. VORSICHT: Modul GP 16 ist schwer. Beim Austauschen des Moduls entsprechende Sicherheitsvorkehrungen treffen. AVISO: Siga mtodos de manipulacin seguros para quitar el mdulo GP 16. Es un mdulo pesado. REP 11.3-170 Staple Head Unit 1 Assembly and SH1 Paper Sensor
AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.5-170 Bin 1 Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.4-170 Carriage PWB
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. Introduction
July 2005 xcii
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.6-170 HCSS BM Castors
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.8-170 Upper Paper Guide
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.7-170 Hole Punch Motor and Coupling
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.9-170 HCSS BM Upper Diverter Gate and Solenoid
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. Introduction
July 2005 xciii
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.11-170 Transport Motor 1A, Motor Damper and Drive Belt
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.10-170 Chad Bin Full Sensor, Actuator and Spring
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.12-170 Transport Motor 1B Motor Damper and Drive Belt
WARNING
WARNING
WARNING
WARNING
Introduction
July 2005 xciv
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.13-170 HCSS BM Un-Docking
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.15-170 BM Lower Diverter Gate
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.14-170 BM Lower Diverter Solenoid
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa Introduction
WARNING
July 2005 xcv
durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.16-170 BM Flapper and Flapper Roll Motor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.18-170 BM Crease Blade Motor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.17-170 BM PWB
WARNING
WARNING
WARNING
Introduction
July 2005 xcvi
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.19-170 BM Crease Roll Motor
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.21-170 BM Backstop Assembly and BM Stack Hold Solenoids
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.20-170 BM Backstop Motor Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.22-170 BM Entry Roll
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le corJuly 2005 xcvii
WARNING
Introduction
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.24-170 BM Crease Roll Gate Motor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.23-170 BM Entry Sensor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.25-170 BM Paper Path Transport Motor and Damper
WARNING
WARNING
WARNING
WARNING
Introduction
July 2005 xcviii
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.26-170 Back Stop Drive Assembly
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.28-170 BM Stapler Bracket Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.27-170 BM Staple Heads
WARNING
WARNING
WARNING
July 2005 xcix
durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.29-170 BM Conveyor Belts
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER: Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 11.31-170 CC Ejector Motor Assembly and Ejector Home Sensor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.30-170 BM Tamper Assembly and Tamper 1 Motor
WARNING
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger.
Introduction
July 2005 c
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.32-170 CC Paddle Roll Motor Assembly and Paddle Roll Home Sensor
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.34-170 Compiler Sensor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.33-170 CC Top Baffle Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.35-170 CC Entrance Baffle and Springs
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le corJuly 2005 ci
WARNING
Introduction
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.37-170 CC Stapling Unit Traverse Motor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.36-170 Crease Blade Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.38-170 Transport Motor 2 and Motor Damper
WARNING
WARNING
WARNING
WARNING
Introduction
July 2005 cii
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.39-170 CC Eject Roll Motor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.41-170 CC Tray Hold Solenoid Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.40-170 CC Kicker Assembly
WARNING
WARNING
WARNING
July 2005 ciii
durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.42-170 CC Stapler Mount and Traverse Shaft Assembly
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.44-170 Docking Latch Components
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.43-170 CC Transport Shaft Assembly
WARNING
WARNING
WARNING
Introduction
July 2005 civ
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.45-170 Compiler Carriage Belt Grips
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.47-170 Bin 1 Elevator Motor and Bearing
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.46-170 Bin 1 Offset Motor and Offset Sensor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.48-170 Entry Sensor and Punch Position Sensor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le corJuly 2005 cv
WARNING
Introduction
erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.50-170 BM Eject Sensor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.49-170 2nd to Top Exit Sensor
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.51-170 BM Support Leg and Spring
WARNING
WARNING
WARNING
WARNING
Introduction
July 2005 cvi
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.52-170 BM Crease Rolls, Gears, Clutch and Bearings
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.54-170 CC Nip Shaft Components
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.53-170 CC Shutter and Springs
WARNING
WARNING
WARNING
July 2005 cvii
durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.55-170 BM Pre-compile Pulley and Tyres
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.57-170 CC Eject Housing Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.56-170 BM Right Hand Cover
WARNING
WARNING
WARNING
Introduction
July 2005 cviii
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.58-170 BM Crease Nip Springs
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.60-170 BM Paper Guide Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.59-170 Crease Roll Gate Assembly
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 11.61-170 BM Module
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le corJuly 2005 cix
WARNING
Mandatory safety warning. This procedure must be performed by two people. The module is heavy. DANGER: Avertissement obligatoire. Cette procdure doit tre effectue par 2 per-
Introduction
sonnes. Le module est trs lourd. AVVERTENZA: Avviso di sicurezza obbligatorio. A causa della pesantezza del modulo, questa procedura deve essere eseguita da due persone. VORSICHT: Verbindliche Sicherheitsvorschrift - dieser Vorgang muss von zwei Personen ausgefhrt werden, da das Modul sehr schwer ist. AVISO: Aviso de seguridad obligatorio. Este procedimiento debe ejecutarse entre dos personas. El mdulo pesa mucho.
WARNING
DANGER: Le module tant lourd, suivre les procdures de scurit lors de son retrait, GP 16. AVVERTENZA: Seguire procedure di maneggio sicuro per la rimozione del modulo GP 16 in quanto esso pesante. VORSICHT: Modul GP 16 ist schwer. Beim Austauschen des Moduls entsprechende Sicherheitsvorkehrungen treffen. AVISO: Siga mtodos de manipulacin seguros para quitar el mdulo GP 16. Es un mdulo pesado. Chain 12 REPs REP 12.1 OCT Fingers Install
WARNING
Do not undock the HCSSBM from the machine. The machine maintains the stability of the HCSSBM. DANGER: Ne pas dtacher le HCSSBM de la machine. La machine assure la stabilit du HCSSBM. AVVERTENZA: Non sganciare il modulo HCSSBM dalla macchina, poich questa garantisce la stabilit del modulo stesso. VORSICHT: Booklet Maker nicht vom Gert abkoppeln, da Booklet Maker sonst instabil wird. AVISO: No desenclave el HCSSBM (realizador de folletos, grapadora, clasificadora de alta capacidad) de la mquina. La estabilidad del HCSSBM la mantiene la mquina.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 14A REPs REP 14.1A Scanner (32-55 ppm)
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Netzstecker ziehen. Bei Kontakt mit der Netzspannung besteht Verletzungs- und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
WARNING
Introduction
July 2005 cx
WARNING
VORSICHT: Gert ausschalten GP 14. Netzstecker ziehen. Bei Kontakt mit der Netzspannung besteht Verletzungs- und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.4A DADH Closed Switch (32-55 ppm)
WARNING
Use safe handling procedures when removing the module, GP 16. The module is heavy. DANGER: Le module tant lourd, suivre les procdures de scurit lors de son retrait, GP 16. AVVERTENZA: Seguire procedure di maneggio sicuro per la rimozione del modulo GP 16 in quanto esso pesante. VORSICHT: Modul GP 16 ist schwer. Beim Austauschen des Moduls entsprechende Sicherheitsvorkehrungen treffen. AVISO: Siga mtodos de manipulacin seguros para quitar el mdulo GP 16. Es un mdulo pesado. REP 14.2A Exposure Lamp Inverter and Fuse (32-55 ppm)
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali.</ VORSICHT: Gert ausschalten GP 14. Netzstecker ziehen. Bei Kontakt mit der Netzspannung besteht Verletzungs- und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 14.3A Document Size Sensors (32-55 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.5A Scanner PWB (32-55 ppm)
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali.</
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury.
July 2005 cxi
Introduction
DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali.</ VORSICHT: Gert ausschalten GP 14. Netzstecker ziehen. Bei Kontakt mit der Netzspannung besteht Verletzungs- und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones.
REP 14.7A Scan Carriage Home Sensor (32-55 ppm)
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.6A CVT Glass, Document Glass and CVT Ramp (32-55 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.8A Input Module Angle Sensor (32-55 ppm)
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Introduction
WARNING
July 2005 cxii
senti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.9A Exposure Lamp (32-55 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.11A Scan Motor (32-55 ppm)
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.10A Scan Idler Pulleys (32-55 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 14B REPs REP 14.1B Scanner (65-75 ppm)
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. Introduction
July 2005 cxiii
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 14.3B CVT Glass, CVT Ramp Assembly and Document Glass (65-75 ppm)
WARNING
WARNING
WARNING
Use safe handling procedures when removing the module, GP 16. The module is heavy. DANGER: Le module tant lourd, suivre les procdures de scurit lors de son retrait, GP 16. AVVERTENZA: Seguire procedure di maneggio sicuro per la rimozione del modulo GP 16 in quanto esso pesante. VORSICHT: Modul GP 16 ist schwer. Beim Austauschen des Moduls entsprechende Sicherheitsvorkehrungen treffen. AVISO: Siga mtodos de manipulacin seguros para quitar el mdulo GP 16. Es un mdulo pesado. REP 14.2B Top Cover (65-75 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.4B Scan Carriage Home Sensor (65-75 ppm)
WARNING
WARNING
July 2005 cxiv
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.5B Scan Carriage Assembly (65-75 ppm)
DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. REP 14.7B Scan Cables (65-75 ppm)
WARNING
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.6B Scan Motor and Mounting (65-75 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.8B Scan Drive Belt (65-75 ppm)
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Introduction
July 2005 cxv
senti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.10B Exposure Lamp and Exposure Lamp Inverter (65-75 ppm)
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.9B Input Module Angle Sensor (65-75 ppm)
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.11B Exposure Lamp Ribbon Harness (65-75 ppm)
WARNING
WARNING
Introduction
July 2005 cxvi
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.12B Scanner PWB (65-75 ppm)
WARNING WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.14B Document Size Sensor 1 and Document Size Sensor 2 (65-75 ppm)
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 14.13B Scan Carriage Ribbon Cable (65-75 ppm)
WARNING
July 2005 cxvii Introduction
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 16 REPs REP 16.1 Network Controller PWBs Access
d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 4ADJs ADJ 4.1 Machine Lubrication
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 5 ADJs ADJ 5.1 DADH Drive Belt Adjustment
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. REP 16.2 Network Controller Disk Drive
WARNING
WARNING
July 2005 cxviii
AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. ADJ 5.2 DADH Height Adjustment
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. ADJ 5.5 DADH Registration Adjustment
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. ADJ 5.3 DADH Width Guide Adjustment
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. ADJ 5.6 DADH Document Pad
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. ADJ 5.4 DADH Cleaning Procedure
WARNING
WARNING
July 2005 cxix
Introduction
corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 6 ADJs ADJ 6.1 ROS Window Cleaning Procedure
WARNING
WARNING
WARNING
Do not break the glass. Broken glass can cause injury. DANGER: Attention ne pas briser la glace sous risque de blessure. AVVERTENZA: Per evitare il rischio di lesioni, non rompere il vetro. VORSICHT: Glas nicht zerbrechen - Verletzungsgefahr. AVISO: No rompa el cristal. El cristal roto puede ocasionar daos. Chain 7 ADJs ADJ 7.1 Tray 3 and 4 Paper Guide Settings
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 8 ADJs ADJ 8.1 Transport Drive Belt
WARNING
Do not break the glass. Broken glass can cause injury. DANGER: Attention ne pas briser la glace sous risque de blessure. AVVERTENZA: Per evitare il rischio di lesioni, non rompere il vetro. VORSICHT: Glas nicht zerbrechen - Verletzungsgefahr. AVISO: No rompa el cristal. El cristal roto puede ocasionar daos. ADJ 6.2 ROS Cleaning Procedure
WARNING
WARNING
Introduction
July 2005 cxx
telles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 9 ADJs ADJ 9.1 Corotron Cleaning
puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. ADJ 9.4 Xerographics Cleaning
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 11-110 ADJs ADJ 11.1-110 2K LCSS Bin 1 Level
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. ADJ 9.3 Developer Magnetic Seal Brush Adjustment
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 11-120 ADJs ADJ 11.1-120 1K LCSS Bin 1 Level
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le corIntroduction
July 2005 cxxi
don d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 11-170 ADJs ADJ 11.3-170 Stapler Anvil Alignment
WARNING WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. Chain 14A ADJs ADJ 14.1A Optics Cleaning Procedure (32-55 ppm)
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. Chain 14B ADJs ADJ 14.1B Optics Cleaning Procedure (65-75 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. ADJ 11.4-170 Crease Blade Position
WARNING
Introduction
July 2005 cxxii
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. ADJ 14.2B Scan Carriage Assembly (65-75 ppm)
5 Parts Lists
PL 26.10 Consumables and Tools
WARNING
Wear protective gloves when using solvents and cleaning agents, PL 26.10 Item 10. DANGER : Porter des gants de protection lors de l'utilisation de solvants et de produits de nettoyage, PL 26.10 Item 10 . AVVERTENZA: utilizzare guanti protettivi durante l'impiego di solventi e soluzioni per pulizia PL 26.10 Item 10. VORSICHT: Beim Einsatz von Lsungs- und Reinigungsmitteln Handschuhe tragen PL 26.10 Item 10. AVISO: Pngase guantes de proteccin cuando utilice disolventes y productos de limpieza PL 26.10 Item 10.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. ADJ 14.3B Scan Motor and Scanner Drive Belt (65-75 ppm)
6 General Procedures and Information

GP 8 Special Tools and Consumables
WARNING
Wear protective gloves when using solvents and cleaning agents, PL 26.10 Item 10. DANGER : Porter des gants de protection lors de l'utilisation de solvants et de produits de nettoyage, PL 26.10 Item 10 . AVVERTENZA: utilizzare guanti protettivi durante l'impiego di solventi e soluzioni per pulizia, PL 26.10 Item 10. VORSICHT: Beim Einsatz von Lsungs- und Reinigungsmitteln Handschuhe tragen, PL 26.10 Item 10. AVISO: Pngase guantes de proteccin cuando utilice disolventes y productos de limpieza, PL 26.10 Item 10. GP 10 How to Check a Motor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. Introduction
WARNING
July 2005 cxxiii
AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. GP 11 How to Check a Sensor
telles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. GP 14 How to Switch Off the Machine or Switch On the Machine
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. GP 12 How to Check a Solenoid or Clutch
WARNING
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. DANGER : Couper l'alimentation lectrique de la machine, GP 14. Dconnecter le cordon d'alimentation de la prise pendant les activits de dpannage ne ncessitant pas d'alimentation lectrique. L'lectricit peut entraner des blessures graves voire mortelles. Les pices mobiles peuvent galement prsenter un danger. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit. L'elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. GP 13 How to Check a Switch
WARNING
Do not use the on/off switch as a safety disconnect device. The on/off switch is not a disconnect device. Disconnect the power cord from the supply to isolate the equipment. DANGER : Ne pas utiliser l'interrupteur comme systme d'arrt d'urgence. Dconnecter le cordon d'alimentation de la prise pour isoler l'quipement. AVVERTENZA: Non usare l'interruttore di accensione/spegnimento come dispositivo di sicurezza per il disinserimento dell'elettricit, in quanto l'interruttore non stato disegnato per questa funzione. Per isolare la macchina dalla corrente elettrica, scollegare il cavo dell'alimentazione dalla presa a muro. VORSICHT: Der Netzschalter reicht zur Trennung von der Netzspannung NICHT aus. Um das Gert von der Netzspannung zu trennen, den Netzstecker abziehen. AVISO: No utilice el interruptor de encendido/apagado como dispositivo de desconexin seguro. El interruptor de encendido/apagado no es un dispositivo de desconexin. Para aislar el equipo totalmente, desconecte el cable de alimentacin de la toma de corriente. GP 15 How to Set the Machine Configuration
WARNING
WARNING
Introduction
July 2005 cxxiv
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. DANGER : Excuter cette procdure avec prcaution. La prsence de bords tranchants peut entraner des blessures. AVVERTENZA: procedere con cautela durante questa procedura. Possono essere presenti oggetti con bordi taglienti pericolosi. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch die scharfen Kanten entstehen. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que podran producir lesiones. GP 21 Installation Space Requirements
WARNING
Do not work in a confined space. 1 m (39 inches) space is needed for safe working. DANGER : Ne pas travailler dans un espace restreint. 1 mtre d'espace est ncessaire pour un dpannage en toute scurit. AVVERTENZA: Non lavorare in uno spazio limitato; necessario uno spazio di almeno un metro attorno alla macchina per la sicurezza dell'operatore. VORSICHT: Nur mit ausreichendem Bewegungsspielraum (1 m) arbeiten. AVISO: No trabaje en un espacio reducido. Se necesita 1 metro de espacio para trabajar con seguridad.
WARNING
Do not use the on / off switch as a safety disconnect device. The on / off switch is not a disconnect device. Disconnect the power cord from the supply to isolate the equipment. DANGER : Ne pas utiliser l'interrupteur comme systme d'arrt d'urgence. Dconnecter le cordon d'alimentation de la prise pour isoler l'quipement. AVVERTENZA: Non usare l'interruttore di accensione/spegnimento come dispositivo di sicurezza per il disinserimento dell'elettricit, in quanto l'interruttore non stato disegnato per questa funzione. Per isolare la macchina dalla corrente elettrica, scollegare il cavo dell'alimentazione dalla presa a muro. VORSICHT: Der Netzschalter reicht zur Trennung von der Netzspannung NICHT aus. Um das Gert von der Netzspannung zu trennen, den Netzstecker abziehen. AVISO: No utilice el interruptor de encendido/apagado como dispositivo de desconexin seguro. El interruptor de encendido/apagado no es un dispositivo de desconexin. Para aislar el equipo totalmente, desconecte el cable de alimentacin de la toma de corriente. GP 16 How to Safely Lift or Move Heavy Modules
WARNING
USA and Canada. Do not install this machine in a hallway or exit route that does not have 1.12 m (44 inches) of space additional to the normal space requirements in front of the machine. To conform with fire regulations this additional 1.12 m (44 inches) of space is needed in front of the machine in hallway and exit routes. DANGER : tats-Unis et Canada. Si cette machine est installe dans un couloir ou une voie de sortie, 1,12 m (44 pouces) d'espace supplmentaire l'espace normal doit tre disponible devant la machine conformment aux normes de scurit d'incendie. AVVERTENZA: N/A VORSICHT: N/A AVISO: Estados Unidos y Canad. No instale esta mquina en un corredor o ruta de salida que no tenga 1.12 m (44 pulgadas) de ancho delante de la mquina, sin incluir el espacio que ocupe la mquina. Este espacio adicional de 1.12 m (44 pulgadas) delante de la mquina en corredores y rutas de salida es necesario para cumplir los requisitos de las normas sobre incendios. dC640 Video Path Diagnostics
WARNING
WARNING
July 2005 cxxv
Introduction
morte e azionare parti della macchina che possono causare lesioni personali. VORSICHT: Gert ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungsund Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Apague la mquina, GP 14. Desconecte el cable de alimentacin de la toma de corriente mientras efecta tareas que no necesitan energa elctrica. La electricidad puede causar lesiones e incluso la muerte. Las piezas mviles pueden causar lesiones. dC905 TC Sensor Calibration
WARNING
Introduction
July 2005 cxxvi
1 Service Call Procedures

SCP 1 Initial Actions........................................................................................................ SCP 2 First Call Actions .................................................................................................. SCP 3 Normal Call Actions ............................................................................................. SCP 4 Fault Analysis ...................................................................................................... SCP 5 Subsystem Maintenance ..................................................................................... SCP 6 Final Actions ........................................................................................................ SCP 7 Machine Features ................................................................................................ 1-3 1-4 1-4 1-5 1-7 1-8 1-9
July 2005 1-1
Service Call Procedures
July 2005 1-2
SCP 1 Initial Actions

Use the Service Call Procedures to find a problem with the machine. Use the Initial Actions to collect the information on the machine performance. Also refer to SCP 7 Machine Features.
To display the active messages on the UI, perform the steps that follow: 1. 2. 3. Press the Status Key on the UI. Touch the Fault tab on the UI Touch the Active Messages button on the UI.
Initial Actions
Switch off the machine, then switch on the machine, GP 14.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power lead from the customer supply while tasks are performed that do not need the electricity. The electricity can cause the death or injury of persons. The moving components can cause the injury of persons.
WARNING
Do not work in a small area. 1 m (39 inches) of space is needed to work safely. 1. 2. 3. 4. Take note of problems, error messages or error codes. If necessary, refer to Machine Status. Ask the operator to describe or demonstrate the problem. If the problem is the result of an incorrect action by the operator, refer the operator to the user documentation. Check the steps that follow: a. b. c. d. e. f. g. 5. 6. The power lead is connected to the wall outlet and to the machine. The documents are not loaded in the DADH or on the document glass. The paper is loaded correctly. All paper trays are closed. All covers are closed or installed. If a telephone line cable is installed, make sure that the cable is connected between the line socket and the wall jack. If a telephone line cable is installed, make sure that the customer telephone line is good.
Check the machine service log book for previous actions that are related to this call. If this service call is the first service call to this machine, go to SCP 2 First Call Actions. If this service call is not the first call, go to SCP 3 Normal Call Actions.
Machine Status To display a list of all fault codes on the UI, perform the steps that follow: 1. 2. 3. 1. 2. 3. Press the Status Key on the UI. Touch the Fault tab on the UI. Touch the All Faults button on the UI. Press the Status Key on the UI. Touch the Fault tab on the UI. Touch the Event Log button on the UI. July 2005 1-3 Service Call Procedures
To display the event log on the UI, perform the steps that follow:
SCP 1
SCP 2 First Call Actions

Use the First Call Actions for the first service call.
SCP 3 Normal Call Actions

Use the Normal Call Actions to find the reason for the service call.
Initial Actions
Initial Actions
Procedure
1. 2. 3. 4. Check the machine configuration with the customer. Check that all the required hardware and software is installed. Check that all the required hardware and software is enabled. Check that all the machine settings are entered correctly. Mark off the hardware options, software options or Tags installed on the Tag matrix cards and dC111. 32-55 ppm Only. If the machine has a OCT, install the OCT fingers. Go to REP 12.1. NOTE: The OCT fingers are supplied with the OCT but must be installed by a CSE at the first service call. They are located in a plastic wallet on the rear of the machine. The OCT fingers improve feeding to the OCT. 5. 6. 7. 8. If a fault is found, go to SCP 3 Normal Call Actions. If a fault is not found, go to SCP 6 Final Actions. Check the machine for waste toner contamination. Refer to the OF11 Waste Toner Contamination RAP. Save NVM to the machine resident diskette. Refer to GP 5 Portable Workstation and Tools. Enter the machine information and the customer information in the service logbook.
Procedure
NOTE: If an error message appears, go to the RAP for the error message. If necessary refer to OF4 Status Codes and Messages RAP. Perform the steps that follow: 1. 2. 3. 4. 5. 6. 7. Review the copy, print and Fax samples. Make sure the user access settings are correct. If necessary refer to the user documentation. To prevent the deletion of the customer information and soft machine settings, perform NVM Save and Restore. Refer to GP 5. Before you press the on/off switch or clear the memory, check for a customer job in the memory. Check and record the total print counter. Check the machine for waste toner contamination. Refer to the OF11 Waste Toner Contamination RAP. Go to SCP 4 Fault Analysis.
SCP 2, SCP 3
July 2005 1-4
SCP 4 Fault Analysis

Use the Fault Analysis to identify a fault.
Messages, Fault Codes and Status Codes If the machine has the problems that follow, go to the 19-401, 19-402, 19-403 Out of Memory Resources RAP. A message that there is not enough memory to complete the job. The machine does not print a complex job. The customer reports that the print speed is slow.
Initial Actions
Procedure
Use the machine in all modes until you find the fault. Go to the correct procedure for the machine fault. When the fault is fixed, go to SCP 5 Subsystem Maintenance. Power Up Problems Sleep Mode Problems User Interface Problems Messages, Fault Codes and Status Codes DADH Problems Paper Supply and Paper Feed Problems OCT Problems 1K LCSS Problems 2K LCSS Problems HCSS Problems HCSS BM Problems Fax Problems Other Problems If the machine has the problems that follow, go to the OF3 Dead Machine RAP. The machine will not power up. There is no information on the user interface. There is no LED illumination on the user interface.
If a status code or message is displayed, but not a fault code, go to OF4 Status Code and Message RAP. If a fault code is displayed, go to the Status Indicator RAP for that code. If a fault code and the message Mark Service Unavailable is displayed, perform the Status Indicator RAP for that code. If the fault continues after you performed the RAP, go to the 03B Mark Service Unavailable RAP. If the user interface does not display the features for output devices that are installed, perform one of the procedures that follow: 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP. 11-050-110, 11-360-110 Staple Head Operation Failure RAP.
DADH Problems If the DADH does not detect the documents in the DADH input tray, go to 05B Document Present Failure RAP. If the DADH has a fault, but not a fault code, go to the 05A DADH Other Faults RAP. If the DADH has detected a document of the wrong size. Perform the procedures that follow: 14A Scanning Document Size RAP. 05C Document Size Sensor Failure RAP.
Paper Supply and Paper Feed Problems For the paper supply problems that do not have a fault code, perform the correct procedure that follows: 07A Tray 1 and 2 False Paper Level RAP. 07B Tray 3 and 4 False Paper Level RAP. 07C Bypass Tray RAP. 07D Tray 1 and 2 Wrong Size Paper RAP. 07E Tray 3 or Tray 4 Out Of Paper RAP. 07F Tray Out of Service RAP.
Power Up Problems
If all the panel lights are on, the UI touch screen is illuminated and the machine then powers off. Go to the OF3 Dead Machine RAP. If the UI displays system unavailable or the machine does not come to a Ready to scan your job state. Go to the OF5 Boot Up Failure RAP. If the machine fails to enter or exit sleep mode, go to the 01K Sleep Mode RAP. If the machine has the problems that follow, go to the OF3 Dead Machine RAP. The machine is silent. There is no information on the user interface. There is no LED illumination on the user interface.
If the machine makes a multifeed, go to the OF8 Multifeed RAP. Go to the 12-301 Offset Catch Tray Failure RAP. If the prints bond together in the OCT, go to the OF6 Ozone and Air Systems RAP. If the machine has a 1K LCSS fault, but not a fault code, perform the correct procedure that follows: 11A-120 Bin 1 Overload RAP. 11B-120 Initialization Failure RAP. 11C-120 1K LCSS Power Distribution RAP. 11D-120 1K LCSS to Machine Communication Interface RAP. 11E-120 1K LCSS PWB DIP Switch Settings RAP. Service Call Procedures
Sleep Mode Problems User Interface Problems
OCT Problems
1K LCSS Problems
If the user interface is not illuminated, go to the OF2 UI Touch Screen Failure RAP. If the user interface is illuminated, but there is no information, go to the 02-309 UI Control Panel Button or Touch Screen RAP.
July 2005 1-5
SCP 4
11F-120 1K LCSS PWB Damage RAP. 11G-120 Copy Damage in the 1K LCSS RAP. 11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. 11J-120 1K LCSS Poor Stacking RAP.
HCSS BM Problems If the machine has a fault in the HCSS BM, but with no fault code, perform the correct procedure that follow: 11A-170 Offline Stapling RAP. 11B-170 HCSS BM Initialization Failure RAP. 11C-170 HCSS BM Power Distribution RAP. 11D-170 HCSS BM to Machine Communication Interface RAP. 11E-170 HCSS BM Bin 2 Failure RAP. 11F-170 Booklet Quality RAP. 11G-170 Copy Damage in the HCSS BM RAP. 11H-170 Mis-Registration in Stapled and Unstapled Sets RAP. 11J-170 HCSS BM Poor Stacking RAP.
If the machine has the problems that follow, go to the 11E-120 1K LCSS PWB DIP Switch Settings RAP: False jam clearance messages. Communication errors between the LCSS and the machine.
If the staples of a stapled set are not correct, go to the 11-364-120 Stapling Failure RAP. If the prints bond together in the LCSS trays, go to OF6 Ozone and Air Systems RAP. If the machine has an 2K LCSS fault, but not a fault code, perform the correct procedure that follows: 11A-110 Offline Stapling Faults RAP. 11B-110 Bin 1 Overload RAP. 11C-110 Initialization Failure RAP. 11D-110 2K LCSS Power Distribution RAP. 11E-110 2K LCSS to Machine Communications Interface RAP. 11F-110 2K LCSS PWB DIP Switch Settings RAP. 11G-110 2K LCSS PWB Damage RAP. 11H-110 Copy Damage in the 2K LCSS RAP. 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. 11K-110 2K LCSS Poor Stacking RAP.
2K LCSS Problems
If the punched holes are out of position, perform ADJ 11.2-170 Hole Punch Position. If the staples of a stapled set from the compiler are not correct, go to the 11-364-170, 11370-170 Compiler Carriage Stapling Failure RAP. If the staples of a booklet are not correct, perform the correct procedure that follows: 11-063-170, 11-411-170 HCSS BM Staple Unit 1 Failure RAP, 11-403-170, 11-413-170 HCSS BM Staple Unit 2 Failure RAP.
If the prints bond together in the HCSS BM bins, go to OF6 Ozone and Air Systems RAP. For Fax problems with no fault code, perform the correct procedure that follows: 20A Fax Entry RAP. 20B Unable To Send A Fax RAP. 20C Unable To Send A Fax To Some Machines RAP. 20D Unable To Receive A Fax RAP. 20E Fax Will Not Print RAP. 20F Fax Tab Not Available RAP. 20G Embedded Fax Checkout RAP. 20H Embedded Fax PWB Voltage Checkout.
Fax Problems
If the punched holes are out of position, perform ADJ 11.3-110 Hole Punch Position. If the machine has the problems that follow, go to the 11F-110 2K LCSS PWB DIP Switch Settings RAP: False jam clearance messages. Communication errors between the LCSS and the machine.
If the staples of a stapled set are not correct, go to the 11-364-110 Stapling Failure RAP. If the prints bond together in the LCSS trays, go to OF6 Ozone and Air Systems RAP. If the machine has a HCSS fault, but with no fault code, perform the correct procedure that follows: 11A-130 Offline Stapling RAP. 11B-130 HCSS Initialization Failure RAP. 11C-130 HCSS Power Distribution RAP. 11D-130 HCSS to Machine Communications Interface RAP. 11E-130 Copy Damage in the HCSS RAP. 11F-130 Mis-Registration in Stapled and Unstapled Sets RAP. 11G-130 HCSS Poor Stacking RAP.
Other Problems Hot machine. Go to the OF6 Ozone and Air Systems RAP. Network print faults. Go to the 16A Network Controller RAP. Convenience stapler faults. Go to the OF12 Convenience Stapler RAP. If the customer has lost the System Administration password. Go to dC001 Reset Auditron Master PIN. NOTE: The System Administration password and the Auditron password are the same item. Image quality fault. Go to the IQ1 Image Quality Entry RAP. Machine noise. Go to the OF1 Audible Noise RAP. Machine odour. Go to the OF6 Ozone and Air Systems RAP. The machine will not turn off. Go to 03-374 Power Off Failure RAP. Check the fault history. GP 1 Diagnostic Entry, Facilities and Exit. Foreign device. Go to ACC 1 Foreign Device Checkout.
HCSS Problems
If the punched holes are out of position, perform ADJ 11.2-130 Hole Punch Position. If the staples of a stapled set are not correct, go to the 11-364-130, 11-370-130 Stapling Failure RAP. If the prints bond together in the HCSS bins, go to OF6 Ozone and Air Systems RAP.
SCP 4
July 2005 1-6
SCP 5 Subsystem Maintenance

Use the Subsystem Maintenance to maintain the machine.
NOTE: If a range of machine speeds are specified within Table 1, the life expectancy for the part will be specific for the parts that are built for those particular machines. If the speed has not been specified, the life expectancy for the part apply to all machines within the product family.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power lead from the customer supply while tasks are performed that do not need the electricity. The electricity can cause the death or injury of persons. The moving components can cause the injury of persons. Go to the correct procedure: Installation of New Parts HFSI Lubrication How to Clean the Machine
HFSI
The High Frequency Service Items are shown in Table 2. To change HFSI settings, refer to GP 17 High Frequency Service Items. Table 2 High frequency service items The recommended life for new component Parts list installation reference PL 8.26 Item 5 PL 8.26 Item 5 PL 8.30 Item 2 PL 8.30 Item 2 PL 8.25 Item 8
Item Tray 1 feed Tray 2 feed Tray 3 feed Parts list reference Tray 4 feed 400k prints 400k prints 350k prints 400k prints 200k prints 400k prints 30k prints at 6% area coverage 45k prints at 6% area coverage 100k prints at 6% area coverage 150k feeds 2k staples 5k staples 5k staples 5k staples 2k staples 1000k prints 2500k prints 5000k prints PL 10.8 Item 1 PL 10.10 Item 1 PL 9.25 Item 3 PL 9.25 Item 3 PL 9.22 Item 2 PL 9.20 Item 2 PL 9.17 Item 4 PL 9.15 Item 4 PL 9.10 Item 1 PL 5.15 Item 1 PL 26.10 Item 26 PL 26.10 Item 11 PL 26.10 Item 11 PL 26.10 Item 11 PL 26.10 Item 24 PL 9.17 Item 2 PL 9.17 Item 2 PL 9.15 Item 2 Tray 1 trans
Component Feed rolls Feed rolls Feed rolls Feed rolls Transport roll
Description
Installation of New Parts

The design life of the major components are shown in Table 1. Table 1 Component design life Part Fuser module 32-55 ppm 65-75 ppm Ozone filter 32-55 ppm 65-75 ppm Xerographic module 32-38 ppm 45-75 ppm Toner cartridge 32-55 ppm 65-75 ppm Waste toner bottle DADH feed roll assembly 1K LCSS staple cartridge 2K LCSS staple cartridge HCSS staple cartridge HCSS BM staple cartridge BM staple cartridge Developer assembly 32-38 ppm 45-55 ppm 65-75 ppm Life
All sheets fed from tray 1 1,500k feeds after last HFSI reset All sheets fed from tray 2 1,500k feeds after last HFSI reset All sheets fed from tray 3 1,500k feeds after last HFSI reset All sheets fed from tray 4 1,500k feeds after last HFSI reset The total feeds from tray 1, 2, 3, 4 after last HFSI reset 2,000k feeds
Tray 2 trans
Transport roll
The total feeds from tray 2,000k feeds 2, 3, 4 after the last HFSI reset The total feeds from tray 3, 4 after the last HFSI reset The total bypass tray feeds after the last HFSI reset The total DADH feeds in all modes after the last HFSI reset 2,500k feeds
PL 8.25 Item 8
Tray 3/4 trans Tray 3 and 4 transport roll Bypass feeds Bypass tray feed roll and retard pad assembly DADH feeds Feed roll assembly
PL 8.30 Item 20
100k feeds
PL 7.30 Item 21
180k feeds
PL 5.15 Item 1
Inverter feeds Nip split shaft assembly
The total turned and 2,500k feeds duplex feeds after the last HFSI reset The total count of the duplex sensor actuator after the last HFSI reset
(32-55 ppm) PL 10.13 Item 4 or (65-75 ppm) PL 10.11 Item 4
Duplex sensor
Duplex sensor actuator
1,000k actuator PL 8.20 Item 4 counts
July 2005 1-7
SCP 5
Table 2 High frequency service items The recommended life for new component Parts list installation reference 500k impressions 2,500k impressions PL 8.15 Item 23
SCP 6 Final Actions

Use the Final Actions to verify the total operation of the system. Use the Final Actions to complete the service call.
Item Bias foam
Component Bias contact
Description The total sides of copies and prints after the last HFSI reset
Procedure
Perform the steps that follow. If a fault is identified, go to SCP 4 Fault Analysis: If necessary, restore NVM to the machine from the machine resident diskette. Go to GP 5 Portable Workstation and Tools. Go to SCP 5 Subsystem Maintenance. To clear all fault counters, go to GP 1. Operate the machine in all modes. Make the copies and prints from all trays, use the DADH and the document glass. Make a proof copy or print of a customer document. If some of the customers selections were changed, return the selections to the previous settings. Mark off the hardware options, software options or Tags installed on the Tag matrix cards, dC111. Save NVM changes to the machine resident diskette. Go to GP 5 Portable Workstation and Tools. If some changes were made to the configuration or options were added, print the configuration report. Store the configuration report with the machine log book. Discard the previous version of the configuration report. Remove and destroy all copies of test patterns. Make sure the machine and service area are clean. If necessary, provide the customer with training.
Developer
The total sides of copies Developer and prints after the last drive gear / pulley and the HFSI reset main drive gear Tri-roll shaft The total sides of copies assembly and and prints after the last Post fuser exit HFSI reset roll.
(32-55 ppm) PL 9.17 Item 2 or (65-75 ppm) PL 9.15 Item 2 (32-55 ppm) PL 10.14 Item 4, PL 10.14 Item 10 or (65-75 ppm) PL 10.12 Item 4, PL 10.12 Item 10.
Post Fuser
1,200k impressions
Lubrication
To lubricate the machine, refer to ADJ 4.1 Machine Lubrication.
How to Clean the Machine

Perform ADJ 9.4 Xerographics Cleaning. Clean the takeaway roll idlers, PL 5.20 Item 3. Refer to ADJ 5.4 DADH Cleaning Procedures. Clean the upper surfaces of the CVT glass and document glass. Refer to (32-55 ppm) ADJ 14.1A or (65-75 ppm) ADJ 14.1B Optics cleaning procedures. Clean the tray 4 feed sensor and the area around the sensor. Clean the registration sensor and the surrounding area, PL 8.15 Item 3. For special tools and consumables, refer to GP 8 Special Tools and Consumables. Go to SCP 6 Final Actions.
SCP 5, SCP 6
July 2005 1-8
SCP 7 Machine Features

Configuration Options
The CC232-WCP275F is available as a basic machine with trays 1, 2 and a bypass tray. It is also available in various configurations using the following options: General For the space requirements, environment range and the print out time. Refer to: GP 21 Installation Space Requirements GP 23 Environmental Data. GP 25 First Copy / Print Out Time and Power On / Off Time. 3600 sheet high capacity feeder (HCF). 75 sheet duplex automatic document handler (DADH). 500 sheet offsetting catch tray (OCT). 1250 sheet 1 bin stapler stacker (1K LCSS). 2250 sheet 2 bin stapler stacker (2K LCSS). 3250 sheet 3 bin stapler stacker (HCSS). 1750 sheet 3 bin stapler stacker (HCSS BM). 50 sheet convenience stapler. Foreign interface kit. EPC (machine) RAM upgrade. Image overwrite security kit. Nationalization kits. Basic network controller kit. Advanced network controller kit. NC RAM upgrade kit. Server FAX kit. 4 hole punch kit. USB print kit. Internet FAX kit. Embedded FAX kit. Network accounting kit. Scanning kit. Ad hoc e-mail kit. NASG only.
Development History
The CC232-WCP275F machines have been developed from the DC535F, CC35-WCP55F and CC165-WCP175F and offer the following new features: New models speeds of 32 and 38 ppm. Wider choice of output modules: 1250 sheet 1 bin stapler stacker (1K LCSS) available on 32ppm, 38ppm and 45ppm machines. 1750 sheet 3 bin stapler stacker (HCSS BM) available on 32ppm, 38ppm, 45ppm and 55ppm machines.
Machine Identification
The following diagrams illustrate some of the various machine configurations: Figure 1, CC232 with stand, document cover and OCT. Figure 2, WC238 with DADH, NC and OCT. Figure 3, WCP245 with DADH, NC and 1K LCSS. Figure 4, WCP255 with DADH, NC and 2K LCSS. Figure 5, WC265 with DADH, NC and 3K HCSS. Figure 6, WCP275 with DADH, NC and HCSS BM.
Paper supply and paper handling options
Output options
Accessories and Kits
Figure 1 CC232 with stand, document cover and OCT
NOTE: The service manual covers all of the above configurations. Within the manual, ignore any references to options that are not installed.
July 2005 1-9
SCP 7
Figure 2 WC238 with DADH, NC and OCT
Figure 4 WCP255 with DADH, NC and 2K LCSS
Figure 3 WCP245 with DADH, NC and 1K LCSS
Figure 5 WC265 with DADH, NC and 3K HCSS
SCP 7
July 2005 1-10
Figure 6 WCP275 with DADH, NC and HCSS BM
July 2005 1-11
SCP 7
SCP 7
July 2005 1-12
2 Status Indicator RAPs

Chain 1 - Standby Power
01-300 Front Door Open RAP......................................................................................... 01-305 Left Hand Door Open RAP ................................................................................. 01A Ground Distribution RAP ......................................................................................... 01B 0V Distribution RAP ................................................................................................. 01C AC Power RAP ........................................................................................................ 01D +3.3V Distribution RAP............................................................................................ 01E +5V Distribution RAP ............................................................................................... 01F +12V Distribution RAP ............................................................................................. 01G +24V Distribution RAP............................................................................................. 01H Short Circuit and Overload RAP .............................................................................. 01J Power On and LVPS Control Signal RAP ................................................................ 01K Sleep Mode RAP ..................................................................................................... 2-5 2-7 2-8 2-19 2-32 2-34 2-37 2-40 2-43 2-50 2-54 2-56 2-61 2-61 2-62 2-62 2-63 2-65 2-66 2-66 2-68 2-68 2-71 2-73 2-75 2-75 2-76 2-78 2-79 2-81 2-82 2-83 2-86 2-88 2-89 2-91 2-91 2-94 2-94 2-95 2-95 2-96 2-96 03-777 Power Loss Detected RAP.................................................................................. 03A Image Processing Cooling Fan Failure RAP ........................................................... 03B Mark Service Unavailable RAP................................................................................ 2-97 2-97 2-98 2-99 2-101 2-102 2-104 2-105 2-108 2-110 2-112 2-115 2-118 2-118 2-119 2-123 2-124 2-126 2-127 2-129 2-131 2-133 2-135 2-137 2-139 2-141 2-143 2-145 2-147 2-149 2-151 2-155 2-157 2-159 2-161 2-163 2-165 2-167 2-169
Chain 4 - Main Drives

04A Main Drive Motor and Photoreceptor Motor RAP ....................................................
Chain 5 - DADH
05-300 DADH Open RAP................................................................................................ 05-305 DADH Top Cover Open RAP .............................................................................. 05-310 Document too Short RAP.................................................................................... 05-330, 05-331 DADH Feed Sensor Failure RAP........................................................... 05-335 DADH Takeaway Sensor Failure RAP................................................................ 05-340 DADH Registration Sensor Failure RAP ............................................................. 05-345, 05-346 DADH Exit Sensor Failure RAP ............................................................. 05-350, 05-352 DADH CVT Sensor Failure RAP............................................................ 05A DADH Other Faults RAP.......................................................................................... 05B DADH Document Present Sensor Failure RAP ....................................................... 05C Document Size Sensor Failure RAP........................................................................ 05D DADH Motor Failure RAP ........................................................................................ 05E DADH Feed Clutch Failure RAP .............................................................................. 05F Damaged Documents RAP ......................................................................................
Chain 2 - User interface

02-309 UI Control Panel Button or Touch Screen RAP .................................................. 02-320, 02-380 UI Communication Test RAP ................................................................. 02-390, 02-391, 02-704, 02-706 UI Software Error RAP ................................................ 02-705, 02-707, 02-709, 02-712, 02-715 UI Failure RAP ...............................................
Chain 3 - Machine Run Control

03-300, 306, 461, 482, 805, 870 Image Processing PWB to IOT PWB Error RAP ........ 03-310 Image Processing PWB to UI Error RAP ............................................................ 03-315, 325, 347, 348, 349, 355, 400 Image Processing PWB Failure RAP.................. 03-320, 03-322 to 03-324 Image Processing PWB to DADH Error RAP ........................ 03-330, 03-462 Image Processing PWB to Scanner Fault Entry RAP............................ 03-330A, 03-462A Image Processing PWB to Scanner Fault RAP (32-55 ppm)............ 03-330B, 03-462B Image Processing PWB to Scanner Fault RAP (65-75 ppm)............ 03-340, 03-416 Image Processing PWB to Network Controller Fault RAP..................... 03-336 FAX Card Self Test Failure RAP......................................................................... 03-338 FAX Communication Error RAP.......................................................................... 03-350, 03-351, 03-354 IOT to Tray 1 and Tray 2 PWB Error RAP................................ 03-359, 03-407 HCF Communications and Detection Error RAP ................................... 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP .............................. 03-363 HCSS BM Communications Failure RAP ........................................................... 03-365 IOT Bus Failure RAP .......................................................................................... 03-371, 03-372 Fuser and Xerographics CRUM Communication Error RAP ................. 03-374 Power Off Failure RAP........................................................................................ 03-395, 396, 852, 853 IOT PWB Fault RAP ................................................................... 03-397 Main Motor Not Controlled RAP.......................................................................... 03-401, 03-403 Fax Not Detected RAP .......................................................................... 03-412 Foreign Device PWB Fault RAP ......................................................................... 03-417 Incompatible Fax Software RAP ......................................................................... 03-419 Incompatible Software RAP ................................................................................ 03-423, 424, 433, 434, 821, 822, 831, 832 Print Command Late RAP........................... 03-480 IOT +24V Supply Failure RAP ............................................................................ 03-700, 03-780, 03-785, 03-790 Power On/Power Off Event Fault RAP ........................ 03-770 IOT PWB Software Reset RAP ...........................................................................
Chain 6 - ROS
06-020 ROS Motor Failure RAP...................................................................................... 06-340 ROS Laser Failure RAP ...................................................................................... 06-350 ROS Laser Not Under Control RAP ....................................................................
Chain 7 - Paper Supply

07-301 Tray 1 Open During Run RAP............................................................................. 07-302 Tray 2 Open During Run RAP............................................................................. 07-303 Tray 3 Open During Run RAP............................................................................. 07-304 Tray 4 Open During Run RAP............................................................................. 07-355 Tray 3 Elevator Lift Failure RAP.......................................................................... 07-360 Tray 4 Elevator Lift Failure RAP.......................................................................... 07A Tray 1 and Tray 2 False Paper Level RAP .............................................................. 07B Tray 3 and Tray 4 False Low Paper Level RAP....................................................... 07C Bypass Tray RAP .................................................................................................... 07D Tray 1 and 2 Wrong Size Paper RAP ...................................................................... 07E Tray 3 or Tray 4 Out of Paper RAP.......................................................................... 07F Tray Out of Service RAP..........................................................................................
Chain 8 - Paper Transport

08-100 Wait Sensor Jam RAP ........................................................................................ 08-101, 08-111 Tray 1 Misfeed RAP............................................................................... 08-102, 08-112 Tray 2 Misfeed RAP............................................................................... 08-103, 08-113 Tray 3 Misfeed RAP............................................................................... 08-104, 08-114 Tray 4 Misfeed RAP............................................................................... 08-106 Late to Tray 1 Feed Sensor RAP ........................................................................
July 2005 2-1
Status Indicator RAPs
08-107 Tray 3 Paper Feed Jam RAP .............................................................................. 08-108 Tray 4 Paper Feed Jam RAP .............................................................................. 08-150, 08-151 Registration Jam RAP ........................................................................... 08-155, 08-156 Bypass Tray Registration Jam RAP ...................................................... 08-160, 08-161 Duplex Paper Path Jam RAP ................................................................ 08-171 Unexpected Time Out RAP................................................................................. 08-174 Missing Pre-release Sheet RAP ......................................................................... 08-181 Unexpected Time Out in Simplex Inverted Mode RAP ....................................... 08-182 Unexpected Time Out in Duplex Mode RAP....................................................... 08-190 Post Jam Clearance Initialisation RAP ...............................................................
2-172 2-174 2-176 2-178 2-181 2-184 2-184 2-185 2-185 2-186 2-187 2-191 2-193 2-195 2-197 2-200 2-202 2-204 2-206 2-208 2-209 2-210 2-212 2-213 2-217 2-220 2-224 2-228 2-232 2-233 2-235 2-238 2-241 2-243 2-247 2-250 2-253 2-256 2-257 2-259 2-262 2-265 2-268 2-271
11A-110 Offline Stapling Fault RAP ................................................................................ 11B-110 Bin 1 Overload RAP.......................................................................................... 11C-110 2K LCSS Initialization Failure RAP................................................................... 11D-110 2K LCSS Power Distribution RAP .................................................................... 11E-110 2K LCSS to Machine Communications Interface RAP ..................................... 11F-110 2K LCSS PWB DIP Switch Settings RAP ......................................................... 11G-110 2K LCSS PWB Damage RAP .......................................................................... 11H-110 Copy Damage in the 2K LCSS RAP................................................................. 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP........................... 11K-110 2K LCSS Poor Stacking RAP ...........................................................................
2-274 2-278 2-279 2-280 2-283 2-283 2-284 2-285 2-286 2-286 2-287 2-289 2-292 2-294 2-298 2-300 2-301 2-304 2-307 2-310 2-313 2-316 2-317 2-318 2-321 2-321 2-322 2-323 2-324 2-324 2-325 2-327 2-329 2-332 2-334 2-337 2-339 2-342 2-344 2-346 2-349 2-351 2-354 2-356 2-359
Chain 9 - Xerographics
09-060 HVPS Fault RAP ................................................................................................. 09-310, 09-390 Low Toner Sensor Failure RAP ............................................................. 09-341, 09-342 Scorotron Cleaning Failure RAP............................................................ 09-350 Erase Lamp Failure RAP .................................................................................... 09-360, 09-361, 09-362, 09-363 Toner Concentration Sensor Failure RAP ................... 09-365 Relative Humidity Sensor Failure RAP ............................................................... 09-370 Developer Temperature Sensor Failure RAP ..................................................... 09-375 Ambient Temperature Sensor Failure RAP ........................................................ 09-380 Waste Toner Door Switch Failure RAP............................................................... 09-399 Incompatible Xerographic Module RAP .............................................................. 09A Photoreceptor Motor RAP........................................................................................ 09B Waste Toner Full Sensor RAP................................................................................. 09C Photoreceptor Fan RAP ..........................................................................................
Chain 11-120 - 1K LCSS

11-005-120, 11-006-120, 11-310-120, 11-311-120 Front Tamper Move Failure RAP.... 11-007-120, 11-008-120, 11-312-120, 11-313-120, 11-319-120 Rear Tamper Move Failure RAP ..................................................................................................................... 11-024-120, 11-025-120 Paddle Roll Failure RAP.......................................................... 11-030-120, 11-334-120, 11-335-120, 11-336-120 Bin 1 Movement Failure RAP ......... 11-050-120, 11-360-120 Staple Head Operation Failure RAP........................................ 11-100-120 1K LCSS Paper Entry RAP.......................................................................... 11-130-120, 11-132-120 Paper Exiting to Bin 0 RAP...................................................... 11-140-120, 11-142-120 Sheet Late to Bin 1 RAP.......................................................... 11-300-120, 11-302-120, 11-303-120 Interlocks RAP .................................................... 11-320-120, 11-322-120 Ejector Movement Failure RAP ............................................... 11-364-120 Stapling Failure RAP.................................................................................... 11A-120 Bin 1 Overload RAP.......................................................................................... 11B-120 Initialization Failure RAP................................................................................... 11C-120 1K LCSS Power Distribution RAP .................................................................... 11D-120 1K LCSS to Machine Communications Interface RAP ..................................... 11E-120 1K LCSS PWB DIP Switch Settings RAP......................................................... 11F-120 1K LCSS PWB Damage RAP ........................................................................... 11G-120 Copy Damage in the 1K LCSS RAP ................................................................ 11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP.......................... 11J-120 1K LCSS Poor Stacking RAP............................................................................
Chain 10 - Fusing and Copy/Print transportation

10-101, 10-102, 10-103 Lead Edge Late to Fuser Exit Switch RAP ............................... 10-107, 10-108, 10-109, 10-110 Trail Edge Late from Fuser Exit Switch RAP............... 10-120, 10-121, 10-126 IOT Exit Sensor RAP ................................................................ 10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-360, 10-380 Fuser Over Temperature RAP ........................................................................................................... 10-322, 10-324, 10-325, 10-330, 10-370 Fuser Under Temperature RAP ..................... 10-399 Fuser Authorization Failure RAP ........................................................................ 10A Fuser Web Motor RAP.............................................................................................
Chain 11-130 - HCSS

11-005-130, 11-006-130, 11-310-130, 11-311-130 Front Tamper Move Failure RAP.... 11-007-130, 11-008-130, 11-312-130, 11-313-130 Rear Tamper Move Failure RAP .... 11-012-130, 11-014-130, 11-315-130, 11-316-130 Compiler Carriage Position Failure RAP ..................................................................................................................... 11-024-130, 11-025-130 Paddle Position Failure RAP ................................................... 11-030-130, 11-336-130 Bin 1 Movement Failure RAP .................................................. 11-031-130, 11-337-130 Bin 1 Offset Failure RAP ......................................................... 11-036-130, 11-346-130 Bin 2 Movement Failure RAP .................................................. 11-040-130, 11-347-130 Bin 2 Offset Failure RAP ......................................................... 11-043-130 Hole Punch Cycle Failure RAP .................................................................... 11-050-130, 11-360-130 Staple Head Operation Failure RAP........................................ 11-053-130, 11-370-130 Stapling Unit Movement Failure RAP ...................................... 11-100-130 HCSS Paper Entry RAP............................................................................... 11-110-130 Hole Punch Jam RAP .................................................................................. 11-120-130, 11-122-130 Compiler Carriage Jam RAP ................................................... 11-130-130, 11-132-130 Top Exit Jam RAP ...................................................................
Chain 11-110 - 2K LCSS

11-005-110, 11-006-110, 11-310-110, 11-311-110 Front Tamper Move Failure RAP.... 11-007-110, 11-008-110, 11-312-110, 11-313-110, 11-319-110 Rear Tamper Move Failure RAP ........................................................................................................... 11-024-110, 11-025-110 Paddle Roll Failure RAP.......................................................... 11-030-110, 11-334-110, 11-335-110, 11-336-110 Bin 1 Movement Failure RAP ......... 11-043-110, 11-350-110 Hole Punch Operation Failure RAP......................................... 11-050-110, 11-360-110 Staple Head Operation Failure RAP ....................................... 11-053-110, 11-370-110 Staple Head Unit Movement Failure RAP ............................... 11-100-110 2K LCSS Paper Entry RAP.......................................................................... 11-110-110 Sheet Late to Hole Punch RAP ................................................................... 11-130-110, 11-132-110 Paper Exiting to Bin 0 RAP ..................................................... 11-140-110, 11-142-110 Sheet Late to Bin 1 RAP ......................................................... 11-300-110, 11-302-110, 11-303-110 Interlocks RAP .................................................... 11-320-110, 11-322-110 Ejector Movement Failure RAP ............................................... 11-364-110 Stapling Failure RAP ...................................................................................
July 2005 2-2
11-140-130, 11-142-130, 11-150-130, 11-152-130 Sheet Not Exiting to Bin 1 or Bin 2 RAP........................................................................................................................ 11-199-130 Unexpected Sheet in the HCSS RAP .......................................................... 11-300-130, 11-303-130, 11-304-130, 11-305-130 Interlocks RAP ................................ 11-301-130, 11-302-130 Top Cover Interlock RAP......................................................... 11-320-130, 11-322-130 Compiler Ejector Movement Failure RAP................................ 11-334-130, 11-335-130, 11-336-130 Bin 1 Elevate Failure RAP .................................. 11-344-130, 11-345-130, 11-346-130 Bin 2 Elevate Failure RAP .................................. 11-350-130 Hole Punch Not Home RAP......................................................................... 11-364-130, 11-370-130 Stapling Failure RAP ............................................................... 11-430-130 Kicker Failed to Complete Cycle RAP ......................................................... 11A-130 Offline Stapling RAP ......................................................................................... 11B-130 HCSS Initialization Failure RAP ....................................................................... 11C-130 HCSS Power Distribution RAP ......................................................................... 11D-130 HCSS to Machine Communications Interface RAP.......................................... 11E-130 Copy Damage in the HCSS RAP ..................................................................... 11F-130 Mis-Registration in Stapled and Unstapled Sets RAP ...................................... 11G-130 HCSS Poor Stacking RAP ...............................................................................
2-362 2-365 2-365 2-369 2-371 2-373 2-375 2-377 2-379 2-383 2-386 2-389 2-390 2-393 2-393 2-394 2-394
11-403-170, 11-413-170 HCSS BM Staple Unit 2 Failure RAP ...................................... 11-415-170 HCSS BM Crease Roll Gate Failure RAP.................................................... 11-430-170 Kicker Failed to Complete Cycle RAP ......................................................... 11A-170 Offline Stapling RAP ......................................................................................... 11B-170 HCSS BM Initialization Failure RAP ................................................................. 11C-170 HCSS BM Power Distribution RAP................................................................... 11D-170 HCSS BM to Machine Communications Interface RAP ................................... 11E-170 HCSS BM Bin 2 Failure RAP............................................................................ 11F-170 Booklet Quality RAP ......................................................................................... 11G-170 Copy Damage in the HCSS BM RAP............................................................... 11H-170 Mis-Registration in Stapled and Unstapled Sets RAP...................................... 11J-170 HCSS BM Poor Stacking RAP ..........................................................................
2-468 2-470 2-472 2-475 2-478 2-479 2-482 2-482 2-485 2-489 2-489 2-490 2-491 2-493 2-494 2-497 2-500 2-501 2-502 2-502 2-503 2-503 2-506 2-509 2-509 2-510 2-510 2-511 2-514 2-516 2-519 2-525 2-525 2-526 2-526 2-527 2-529 2-529 2-530 2-530 2-531 2-531 2-532
Chain 12 - Offset Catch Tray

12-301 Offset Catch Tray Failure RAP............................................................................
Chain 14 - Scanner
14-110 Scan Carriage Home Sensor Entry RAP ............................................................ 14-110A Scan Carriage Home Sensor RAP (32-55 ppm)............................................... 14-110B Scan Carriage Home Sensor RAP (65-75 ppm)............................................... 14-310 CCD PWB Not Detected RAP (32-55 ppm) ........................................................ 14-320 CVT Active Hot Line in Wrong State RAP........................................................... 14-322 Platen Active Hot Line in Wrong State RAP........................................................ 14-340 Scanner AGC Failure RAP.................................................................................. 14-703 to 14-706, 712, 714, 716, 718 Failure To Calibrate Entry RAP........................... 14-703A to 14-706A, 712A, 714A, 716A, 718A Failure To Calibrate RAP (32-55 ppm) . 14-703B to 14-706B, 712B, 714B Failure To Calibrate RAP (65-75 ppm)...................... 14-710 NVM Value Out Of Range RAP .......................................................................... 14-720 Scan Length Out Of Range RAP ........................................................................ 14-730 Scanner Application Card Failure RAP ............................................................... 14A Scanning Document Size Entry RAP....................................................................... 14B Scanning Document Size RAP (32-55 ppm)............................................................ 14C Scanning Document Size RAP (65-75 ppm) ........................................................... 14D Exposure Lamp Failure RAP (32-55 ppm)...............................................................
Chain 11-170 - HCSS BM

11-005-170, 11-006-170, 11-310-170, 11-311-170 Compiler Carriage Front Tamper Move Failure RAP ........................................................................................................... 11-007-170, 11-008-170, 11-312-170, 11-313-170 Compiler Carriage Rear Tamper Move Failure RAP ........................................................................................................... 11-024-170, 11-025-170 Compiler Carriage Paddle Position Failure RAP ..................... 11-030-170, 11-336-170 Bin 1 Movement Failure RAP .................................................. 11-031-170, 11-337-170 Bin 1 Offset Failure RAP ......................................................... 11-043-170, 11-350-170 Hole Punch Cycle Failure RAP ............................................... 11-050-170, 11-360-170 Compiler Carriage Staple Head Operation Failure RAP ......... 11-051-170 BM Staple Head Cycle Failure RAP ............................................................ 11-053-170, 11-370-170 Compiler Carriage Staple Head Unit Movement Failure RAP . 11-061-170, 11-416-170 HCSS BM Creasing RAP ........................................................ 11-062-170 HCSS BM Crease Roll Failure RAP ............................................................ 11-063-170, 11-411-170 HCSS BM Staple Unit 1 Failure .............................................. 11-065-170, 11-383-170 HCSS BM Backstop Failure RAP ............................................ 11-066-170, 11-384-170 HCSS BM Tamper Failure RAP .............................................. 11-100-170 HCSS BM Paper Entry RAP ........................................................................ 11-110-170 Hole Punch Jam RAP .................................................................................. 11-120-170, 11-122-170 Compiler Carriage Jam RAP ................................................... 11-130-170, 11-132-170 Top Exit Jam RAP ................................................................... 11-140-170, 11-142-170 Sheet Not Exiting to Bin 1 RAP ............................................... 11-160-170, 11-162-170 HCSS BM Entry Jam RAP ...................................................... 11-170-170, 11-172-170 HCSS BM Exit Jam RAP ......................................................... 11-180-170, 11-182-179 HCSS BM Eject Jam RAP ....................................................... 11-199-170 Unexpected Sheet in the HCSS BM RAP.................................................... 11-300-170, 11-303-170, 11-305-170 Interlocks RAP .................................................... 11-301-170, 11-302-170 Top Cover Interlock RAP......................................................... 11-320-170, 11-322-170 Compiler Ejector Movement Failure RAP................................ 11-334-170, 11-335-170, 11-336-170 Bin 1 Elevate Failure RAP .................................. 11-350-170 Hole Punch Not Home RAP......................................................................... 11-364-170, 11-370-170 Compiler Carriage Stapling Failure RAP ................................. 11-391-170 HCSS BM Flapper Failure RAP ................................................................... 2-395 2-397 2-399 2-401 2-404 2-406 2-408 2-411 2-414 2-416 2-419 2-421 2-423 2-426 2-428 2-431 2-433 2-436 2-439 2-442 2-445 2-448 2-451 2-451 2-454 2-456 2-458 2-460 2-462 2-466
Chain 16 - Network Controller

16A Network Controller RAP...........................................................................................
Chain 19 - Image Processing

19-401, 19-402, 19-403 Out of Memory Resources RAP ............................................... 19-404 Compressor Time-out RAP ................................................................................. 19-406 Loopback DVMA Time-out RAP.......................................................................... 19-407, 19-408 Middle Function DVMA Time-out RAP................................................... 19-409 Video Job Integrity Fault RAP .............................................................................
Chain 20 - Fax
20-302, 20-303 Fax Reset Failure RAP .......................................................................... 20-305 Fax System Low Memory Unrecoverable RAP................................................... 20-320 Fax Fault Not Cleared RAP................................................................................. 20-322 Fax Non-Volatile Device not Present RAP.......................................................... 20-323, 20-324 Fax System Memory Low RAP .............................................................. 20-327 Extended Fax PWB Failure RAP ........................................................................ 20-331, 20-339, 20-341 Fax Network Line 1 Fault RAP .................................................
July 2005 2-3
20-332, 20-340 Fax Network Line 2 Fault RAP .............................................................. 20-342 Fax File Integrity Fault RAP ................................................................................ 20-701 Fax Phone Book Download Failed RAP ............................................................. 20A Fax Entry RAP ......................................................................................................... 20B Unable To Send A Fax RAP .................................................................................... 20C Unable To Send A Fax To Some Machines RAP .................................................... 20D Unable To Receive A Fax RAP ............................................................................... 20E Fax Will Not Print RAP............................................................................................. 20F Fax Tab Not Available RAP ..................................................................................... 20G Embedded Fax Checkout ........................................................................................ 20H Embedded Fax PWB Voltage Checkout..................................................................
2-532 2-533 2-533 2-534 2-534 2-536 2-536 2-537 2-537 2-538 2-539 2-541 2-542 2-542 2-543 2-543 2-544 2-544 2-545 2-545 2-546 2-546 2-547 2-547 2-548 2-548 2-549 2-549 2-551 2-557 2-559 2-560 2-560 2-581 2-598 2-599 2-600 2-601 2-604 2-605 2-608 2-609
Chain 22 - System Errors

22-300 AHA End of Record Error RAP ........................................................................... 22-306 to 22-315, 22-801, 814 System Error RAP ......................................................... 22-316, 22-810, 22-820 Capability That Does Not Exist RAP ........................................ 22-370 Cannot Communicate to the XSA Database RAP .............................................. 22-400 to 22-403 Option Install Failure RAP .................................................................. 22-404 to 22-406 Option Install Failure RAP .................................................................. 22-407 Embedded Fax Install Failure RAP ..................................................................... 22-410 to 22-416 Option Remove Failure RAP .............................................................. 22-417 Embedded Fax Remove Failure RAP ................................................................. 22-419 Embedded Fax Enable Failure RAP ................................................................... 22-421 Embedded Fax Disable Failure RAP .................................................................. 22-450 Test Pattern Standard Grey Level Too High RAP .............................................. 22-451 Test Pattern Average Grey Level Too Low RAP ................................................ 22-452 Test Pattern Average Grey Level Too High RAP................................................ 22-760 IQA Factor Set to Maximum RAP ....................................................................... 22-761 IQA Factor Set to Minimum RAP ........................................................................ 22-819, 22-831 to 22-837 Time Out Error RAP ..............................................................
OF - Other Faults
OF1 Audible Noise RAP.................................................................................................. OF2 UI Touch Screen Failure RAP ................................................................................. OF3 Dead Machine RAP................................................................................................. OF4 Status Codes and Messages RAP .......................................................................... OF4a Status Codes in Numerical Order ......................................................................... OF4b Status Messages in Alphabetical Order ................................................................ OF5 Boot Up Failure RAP ............................................................................................... OF6 Ozone and Air Systems RAP .................................................................................. OF7 IOT PWB Diagnostics RAP ..................................................................................... OF8 Multifeed RAP ......................................................................................................... OF9 False Fuser End of Life RAP................................................................................... OF10 Intermittent Failure RAP ........................................................................................ OF11 Waste Toner Contamination RAP ......................................................................... OF12 Convenience stapler RAP .....................................................................................
July 2005 2-4
01-300 Front Door Open RAP

01-300 The front door has opened during machine operation.
(32-55 ppm) the fuser latch, PL 10.8 Item 5. (65-75 ppm) the fuser latch, PL 10.10 Item 5. The post fuser jam clearance latch, PL 10.15 Item 11. The latch cam handle, PL 10.15 Item 14.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Enter dC330, code 01-300 front door interlock, Figure 1. Press start, open and close the front door. The display changes. Y N Go to Flag 2. +12V is available at P/J147 pin 4 on the main drive PWB. Y N Go to Flag 2. +12V is available at P/J147 pin 3 on the main drive PWB. Y N Go to Flag 2. +12V is available at P/J16 pin 3 on the LVPS. Y N Go to the 01F +12V Distribution RAP. Repair the wiring or the connector pins between P/J16 and P/J147. Remove the main drive module, (32-45 ppm) REP 4.1A or (65-75 pm) REP 4.1B. Flag 2, check the continuity to the xerographic module CRUM at P/J147, between pins 3 and 4. If necessary check and repair the wiring between the main drive module and the xerographic CRUM, REP 1.2. Go to Flag 1. +12V is available at P/J17, pin 5. Y N Install a new LVPS and base module, PL 1.10 Item 3. Go to Flag 1. +12V is available at P/J17, pin 6. Y N Check the switch S01-300 and associated wiring. Refer to: GP 13 How to Check a Switch. P/J17 LVPS and base module. REP 1.2 Wiring Harness Repairs.
Door interlock switch S01-300
Figure 1 Component Location
If necessary, install a new door interlock switch, PL 1.10 Item 7. Go to Flag 3. Measure the signal at P/J26 pin 6 on the IOT PWB. +3.3V is measured. Y N Install a new LVPS and base module, PL 1.10 Item 3. Install a new IOT PWB, PL 1.10 Item 2. Check that the front door, PL 8.10 Item 10 closes correctly. If not, check the following: The jam clearance latch, PL 8.20 Item 5. (32-38 ppm) the xerographic module latch, PL 9.22 Item 7. (45-75 ppm) the xerographic module latch, PL 9.20 Item 7.
July 2005 2-5
01-300
Figure 2 Circuit diagram
01-300
July 2005 2-6
01-305 Left Hand Door Open RAP

01-305 The left hand door has been opened during machine operation.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: To get access to the left door interlock, remove the interlock cover, PL 7.30 Item 23. Enter dC330, code 01-305 left door interlock. Press Start, open and close the left hand door, Figure 1. The display changes. Y N Go to Flag 1. Check the left hand door interlock, S01-305. Refer to: GP 13, How to Check a Switch. P/J7 on the IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP If necessary, install new components as necessary: (32-55 ppm) left hand door interlock, PL 7.35 Item 3. (65-75 ppm) left hand door interlock, PL 7.30 Item 3. Left hand door interlock, S01-305
Check that the left hand door closes correctly. If not, check the following: (32-55 ppm) hinge pin, PL 7.35 Item 8, is located correctly. (65-75 ppm) hinge pin, PL 7.30 Item 8, is located correctly. (32-55 ppm) left hand door latch, part of the LH door, PL 7.35 Item 2. (65-75 ppm) left hand door latch, part of the LH door, PL 7.30 Item 2. Check that the interlock cover has not come loose, PL 7.30 Item 23. If necessary bias the cover to the right and tighten the two screws.
July 2005 2-7
01-305
01A Ground Distribution RAP

Use this RAP to identify ground distribution faults.
Procedure WARNING
Do not switch on the electricity to the machine while a ground circuit is disconnected. Ground circuits ensure that the machine remains safe during a fault condition. NOTE: Ground distribution faults must be isolated by continuity checks and visual inspection. Each circuit must be checked, between every connection and ground. Ground distribution faults can cause the following: Figure 2 Circuit diagram Image quality faults Paper feed faults. Paper path faults. Random logic faults Ensure that all the connectors are mechanically good. Check crimping for suspect electrical connections or any mechanical failure that could cause a failed or poor electrical contact. Refer to REP 1.2 for information concerning wiring harness repairs. When making a continuity check on a harness, disconnect the harness at both ends, in order to ensure that other wiring does not cause continuity readings to be incorrect. Ensure that any in-line connectors are installed correctly. When making a check between connectors and ground, preferably use the main frame ground connection, Figure 1. Alternatively use any unpainted metal part of the machine frame. Check the ground conductor of the main power cord for continuity or damage, if necessary install a new main power cord, PL 1.10 Item 10. Check that the following ground connections are secure. Figure 1, main frame, main input and auxiliary output ground connections. Check for continuity of less than 1 ohm between the ground contact of each mains connector and the main frame ground. Check that the hardware is tight and the harness crimping is good. If necessary disconnect the terminals, clean the contact faces and reassemble, to improve continuity.
To diagnose a suspected ground distribution fault, the following points must be considered:
01-305, 01A
July 2005 2-8
Main frame ground connection.
Figure 2, corotron shield ground. Check for continuity of less than 10 ohms between the exposed metal end of the corotron shield and ground. If the continuity is poor, remove the duplex transport, REP 8.7, then check the corotron shield ground return, Figure 3. Check the connection of the Faston tag and the tightness of the screw at the rear of the machine frame. If necessary disconnect the terminals, clean the contact faces and re-assemble, to improve continuity
Main input ground connection.
Figure 2 Corotron shield ground
Auxiliary output ground connection
Figure 1 Component location
July 2005 2-9
01A
Figure 4, DADH ground connection. If installed, remove the rear wall, PL 8.10 Item 6 and the left rear wall bracket assembly, PL 8.10 Item 16. Remove the DADH rear cover, PL 5.10 Item 1. Check for continuity of less than 1 ohm between the DADH frame and the main frame ground connection. If the continuity is poor, check that the hardware is tight and the harness crimping is good. If necessary disconnect the terminals, clean the contact faces and re-assemble, to improve continuity.
Corotron shield ground return wire (violet) to machine frame.
Figure 3 Corotron shield ground return
DADH ground connection
Figure 4 DADH ground connection
01A
July 2005 2-10
Figure 5, paper path ground check points. Check for continuity of less than 1M ohms between the ends of the three duplex roll shafts, the steel frame of the duplex path and the main frame ground connection, with the duplex transport in the latched position. Also check for continuity of less than 10 ohms between the steel frame of the duplex path and the ends of the three duplex roll shaft. If the continuity is poor, remove the duplex transport, REP 8.7.
NOTE: The (32-55 ppm) duplex transport is shown in Figure 6. The (65-75 ppm) duplex transport has a duplex duct, PL 8.20 Item 12 installed. Figure 6, check the duplex paper path ground contact spring and ground wire terminal. If necessary remove and clean the spring, shafts and bearings, then re-assemble to improve continuity.
Duplex paper path ground contact spring Duplex roll shafts and the steel frame of duplex path. Ground wire terminal
Figure 5 Paper path ground check points
Figure 6 Duplex path ground contact spring Figure 7, registration ground check points. Check for continuity of less than 2k ohms between the ends of the pre-registration drive roll shaft, the registration roll shaft and the grounding screw, If the continuity is poor, remove the registration transport, REP 8.4. Figure 8, check the registration ground contact spring and ground wire terminal. If necessary remove and clean the spring, shafts and bearings, then re-assemble to improve continuity
July 2005 2-11
01A
Registration ground contact spring
Ground wire terminal
Figure 8 Registration ground contact spring
Pre-registration drive roll shaft.
Grounding screw Registration roll shaft
Figure 7 Registration ground check points
01A
July 2005 2-12
Figure 9, bypass paper tray guide. Check for continuity of less than 2k ohms between the ground contact spring and the lift plate (Figure 10). Check for continuity of less than 1 ohm between the bypass paper guide and the main frame ground connection, when the left hand door is closed. If the continuity is poor, disconnect the ground terminals clean the spring contact faces and re-assemble, to improve continuity. Also check and clean, if necessary the part of the machine frame where the ground contact spring makes contact.
Figure 10, bypass tray paper feed. Check for continuity of less than 2k ohms between the ground contact spring (Figure 9) and the feed shaft. Check for continuity of less than 2k ohms between the feed shaft and the main frame ground connection when the left hand door is closed. If the continuity is poor, dismantle the ground connection spring, clean the spring contact faces and re-assemble, to improve continuity.
Bypass paper guide.
Ground connection spring
Lift plate
Feed shaft Ground contact spring.
Figure 10 Bypass tray paper feed Figure 9 Bypass tray guide
July 2005 2-13
01A
Figure 11, tray 3 and 4 transport rolls. Remove the tray 3 front cover, REP 7.2. With tray 3 closed, check for continuity of less than 10k ohms between the tray 3 takeaway roll shaft, the tray 3 transport roll shaft and the main frame ground connection. If necessary, perform the following: 1. 2. 3. Open the tray. Rotate the shafts. Close the tray and repeat the measurements. If the continuity is poor, remove tray 3, REP 7.2. Figure 13, check the tray 3 ground contact spring. If necessary remove and clean the spring (32-55 ppm), shafts and bearings, REP 8.31, then re-assemble to improve continuity. Figure 12, (65-75 ppm) Also remove and clean the tray 3 and 4 transport drive gear. Clean the gear on the tray 3 and 4 transport motor, REP 8.11. NOTE: 65-75 ppm machines do not have a tray 3 and 4 transport roll shaft ground contact spring. The tray 3 and 4 transport roll shaft is grounded by the tray 3 and 4 transport drive gear. 4. Clean the area in the back of the tray 3 cavity where the ground spring makes contact.
Tray 3 and 4 transport drive gear Tray 3 and 4 transport motor
Figure 12 HCF transport drive gear
Tray 3 transport roll shaft
Tray 3 takeaway roll shaft
Tray 3 and 4 transport roll shaft ground contact spring (32-55 ppm)
Figure 11 HCF transport roll assembly
01A
July 2005 2-14
Figure 14, tray 3 grounding spring. Open tray 3, check for continuity of less than 1 ohm between the tray 3 metal side wall and the main frame ground connection. If the continuity is poor, remove, clean and re-assemble the grounding spring to improve continuity. Also clean the contact area on the metal side wall
Tray 3 ground contact spring
Figure 13 Tray 3 ground contact spring Tray 3 grounding spring
Figure 14 Tray 3 grounding spring
July 2005 2-15
01A
Figure 15, tray 4 grounding spring. Open tray 4, check for continuity of less than 1 ohm between the tray 4 metal side wall and the main frame ground connection. If the continuity is poor, remove, clean and re-assemble the grounding spring to improve continuity. Also clean the contact area on the metal side wall
Figure 16, paper transport rolls. Open the left hand door. Check for continuity of less than 10k ohms between the tray 1 transport roll shaft, tray 2 transport roll shaft, tray 3 and 4 transport roll shaft and the main frame ground connection, while rotating the rolls by hand. If the continuity is poor for the tray 1 transport roll shaft, tray 2 transport roll shaft, remove and clean and re-install the ground plates, PL 8.25 Item 10 to improve the continuity. If the continuity is poor for the tray 3 and 4 transport roll shaft, perform the following: (32-55 ppm) Remove, clean and re-install the tray 3 and 4 transport roll shaft ground contact spring, Figure 11. If necessary, re-form the spring to make good contact with the end of the shaft. (65-75 ppm) Remove and clean the tray 3 and 4 transport drive gear. Clean the gear on the tray 3 and 4 transport motor, REP 8.11.
Tray 4 grounding spring
Figure 15 Tray 4 grounding spring
Tray 3 and 4 transport roll shaft
Figure 16 Paper transport rolls
01A
July 2005 2-16
Figure 17. IOT PWB ground contact for the screened harness to PJ9. Ensure the screw is tight and the spade contact is not touching any components or tracks on the IOT PWB. Ensure the contact faces are clean. Ensure the screw is bright plated and not black
Figure 18. Tray 1 and 2 control PWB ground contact for screened harness to PJ382. Ensure the screw is tight and the contact faces are clean. Ensure the screw is bright plated and not black.
Ground contact for screened harness to PJ9
Ground contact for screened harness to PJ382
Figure 18 Tray 1 and 2 control PWB Figure 17 IOT PWB
July 2005 2-17
01A
Figure 19. Embedded FAX PWB ground connection. Ensure the grounding strip is clean and correctly installed.
Grounding strip
Figure 19 Embedded FAX PWB ground connection
01A
July 2005 2-18
01B 0V Distribution RAP

Use this RAP to identify 0V distribution faults.
Procedural Notes
1. 2. If a positive voltage is measured between ground and a return 0V line, then the continuity of that 0V circuit must be checked. To isolate a 0V distribution fault, check the following points: The continuity of a harness while the harness is disconnected at both ends. This is to ensure that other wiring does not cause false continuity readings. Continuity and visual inspection of each connection sequentially, back to its source. Ensure that any in-line connectors are installed correctly. Ensure that all connectors are mechanically good. Check crimping for suspect electrical connections or any mechanical failure that could cause a failed or poor electrical contact, GP 7. Refer to REP 1.2 for information concerning wiring harness repairs.
3.
The expression return is used to identify the 0V line that completes the circuit for a particular voltage.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Go to the 0V circuit that has the suspect problem. Refer to 01B +3.3V Return. Refer to 01B +5V Return. Refer to 01B +12V Return. Refer to 01B +24V Return.
July 2005 2-19
01B
01B +3.3V Return

Go to the appropriate component in the following list that has the suspect 0V supply. Check the wiring GP 7. ROS. PL 6.10 Item 4. Flag 1, P/J18, P/J120. Flag 2, P/J19, P/J380. Flag 3, P/J394, P/J384, PJ63. Flag 2, P/J19, P/J380. Tray 1 and 2 control PWB, PL 7.10 Item 2. HCF control PWB, PL 7.20 Item 2.
Flag 13, P/J135, P/J455. Flag 9, P/J25, P/J131. (65-75 ppm) PL 14.16 Item 8. Flag 13, P/J135, P/J455. Flag 9, P/J25, P/J131. Riser PWB (32-55 ppm) PL 3.15 Item 3. Flag 14, P/J138, P/J155. Flag 9, P/J25, P/J131. (65-75 ppm) PL 3.11 Item 6. Flag 14, P/J138, P/J155. Flag 9, P/J25, P/J131. Embedded Fax PWB,PL 20.10 Item 4. Flag 14, P/J138, (32-55 ppm riser PWB) P/J155, P/J157, (65-75 ppm riser PWB) P/ J155, P/J157. Flag 9, P/J25, P/J131. Flag 14, P/J138, (32-55 ppm riser PWB) P/J155, P/J156, (65-75 ppm riser PWB) P/ J155, P/J156. Flag 9, P/J25, P/J131. Flag 9, P/J25, P/J131.
Bypass tray width sensor (32-55 ppm), PL 7.35 Item 1 and bypass tray empty sensor, PL 7.35 Item 7. Bypass tray width sensor (65-75 ppm), PL 7.30 Item 1 and bypass tray empty sensor, PL 7.30 Item 7. Flag 5, IOT PWB, P/J10. Flag 4, IOT PWB, P/J27.
Paper path module components (32-55 ppm); IOT exit sensor, PL 10.13 Item 13, duplex sensor, PL 8.22 Item 4, wait sensor, PL 8.15 Item 3, registration sensor, PL 8.15 Item 3. Paper path module components (65-75 ppm); IOT exit sensor, PL 10.11 Item 13, duplex sensor, PL 8.20 Item 4, wait sensor, PL 8.15 Item 3, registration sensor, PL 8.15 Item 3. Flag 7, IOT PWB, P/J5. Flag 4, IOT PWB, P/J27.
Firewire PWB, (32-55 ppm) PL 3.15 Item 6 or (65-75 ppm) PL 3.11 Item 7.
Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5
Paper path module components, waste toner switch, PL 9.10 Item 6, left hand door interlock, PL 7.30 Item 3. Flag 8, IOT PWB, P/J7. Flag 4, IOT PWB, P/J27. Flag 4, P/J27. Flag 6, P/J27. (65-75 ppm) PL 3.20 Item 3. Flag 10, P/J137, P/J106. Flag 9, P/J25, P/J131. (32-55 ppm) PL 3.10 Item 3. Flag 10, P/J137, P/J106. Flag 9, P/J25, P/J131.
IOT PWB, PL 1.10 Item 2.
Image processing PWB.
DADH PWB, PL 5.10 Item 5. Flag 11, P/J132, P/J188, PJ152. Flag 9, P/J25, P/J131. Flag 12, P/J133, P/J130. Flag 9, P/J25, P/J131. (32-55 ppm) PL 14.25 Item 4.
UI PWB, (32-55 ppm) PL 2.15 Item 7 or (65-75 ppm) PL 2.10 Item 6.
Scanner PWB
01B
July 2005 2-20
Figure 1 3.3V Return
July 2005 2-21
01B
Figure 2 3.3V Return
01B
July 2005 2-22
01B +5V Return

Go to the appropriate component in the following list that has the suspect 0V supply. Check the wiring GP 7. Xerographic module, xerographic CRUM, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2. Flag 17, P/J146, P/J142. Flag 16, P/J149, P/J8. Flag 15, P/J27. Flag 18, P/J144, PJ141 Flag 16, P/J149, P/J8. Flag 15, P/J27. Flag 16, P/J149, P/J8. Flag 15, P/J27. Flag 15, P/J27. Flag 20, P/J384, P/J394, PJ63. Flag 19, P/J9, P/J382. Flag 15, P/J27. Flag 19, P/J382, P/J9. Flag 15, P/J27. Flag 21, PJ151, P/J11. Flag 15, P/J27. (32-55 ppm) PL 3.20 Item 3. Flag 23, P/J137, P/J106. Flag 22, P/J25, P/J131. (65-75 ppm) PL 3.10 Item 3. Flag 23, P/J137, P/J106. Flag 22, P/J25, P/J131. Riser PWB, (32-55 ppm) PL 3.15 Item 3. Flag 24, P/J155, P/J138. Flag 22, P/J131, P/J25. (65-75 ppm) PL 3.11 Item 6. Flag 24, P/J155, P/J138. Flag 22, P/J131, P/J25. Embedded Fax PWB, PL 20.10 Item 4.
Flag 24, P/J138, (32-55 ppm riser PWB) P/J155, P/J157, (65-75 ppm riser PWB) P/ J155, P/J157. Flag 22, P/J25, P/J131. Flag 24, P/J138, (32-55 ppm riser PWB) P/J155, P/J157, (65-75 ppm riser PWB) P/ J155, P/J157. Flag 22, P/J25, P/J131. Flag 22, P/J25, P/J131.
Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5.
Fuser module, fuser CRUM, (32-55 ppm) PL 10.8 Item 1 or (65-75 ppm) PL 10.10 Item 1.
Main drive PWB, (32-55 ppm) PL 4.15 Item 1 or (65-75 ppm) PL 4.10 Item 1.
IOT PWB, PL 1.10 Item 2. HCF control PWB, PL 7.20 Item 2.
Tray 1 and 2 control PWB, PL 7.10 Item 2.
Output device, PL 12.10, PL 11.26, PL 11.56, PL 11.92, PL 11.124.
Image processing PWB
July 2005 2-23
01B
Figure 3 5V Return
01B
July 2005 2-24
Figure 4 5V Return
July 2005 2-25
01B
01B +12V Return

Go to the appropriate component in the following list that has the suspect 0V supply. Check the wiring GP 7. IOT PWB, PL 1.10 Item 2. Flag 26, P/J27. Flag 28, P/J133, P/J130. Flag 27, P/J25, P/J131. (32-55 ppm) PL 14.25 Item 4. Flag 29, P/J135, P/J455. Flag 27, P/J25, P/J131. (65-75 ppm) PL 14.16 Item 8. Flag 29, P/J135, P/J455. Flag 27, P/J25, P/J131. Riser PWB (32-55 ppm) PL 3.15 Item 3. Flag 30, P/J138, P/J155 Flag 27, P/J25, P/J131. (65-75 ppm) PL 3.11 Item 6. Flag 30, P/J138, P/J155 Flag 27, P/J25, P/J131 Embedded Fax PWB, PL 20.10 Item 4. Flag 30, P/J138, (32-55 ppm riser PWB) P/J155, P/J157, (65-75 ppm riser PWB) P/J155, P/J157. Flag 27, P/J131, P/J25. Flag 30, P/J138, (32-55 ppm riser PWB) P/J155, P/J156, (65-75 ppm riser PWB) P/J155, P/J156. Flag 27, P/J25, P/J131. (32-55 ppm) PL 3.20 Item 3 Flag 30, P/J138, P/J155, P/J101. Flag 27, P/J25, P/J131. (65-75 ppm) PL 3.10 Item 3 Flag 30, P/J138, P/J155, P/J101. Flag 27, P/J25, P/J131. Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5. Flag 27, P/J25, P/J131. Flag 31, P/J17. Door switch interlock, PL 1.10 Item 7. User interface assembly, (32-55 ppm) PL 2.15 Item 1 or (65-75 ppm) PL 2.10 Item 1.
Scanner PWB
Image processing PWB.
01B
July 2005 2-26
Figure 5 12V Return
July 2005 2-27
01B
01B +24V Return

Go to the appropriate component in the following list that has the suspect 0V supply. Check the wiring GP 7. Inverter motor driver PWB, (32-55 ppm) PL 10.13 Item 22 or (65-75 ppm) PL 10.11 Item 22. Flag 33, PJ45, P/J4. Flag 32, P/J27. Flag 33, PJ91, PJ40, P/J4. Flag 32, P/J27. Flag 34, PJ93, P/J6. Flag 32, P/J27. Flag 35, PJ151, P/J11. Flag 32, P/J27. Flag 36, PJ55, P/J14. Flag 32, P/J27. Flag 32, P/J27. Flag 38, P/J132, PJ152, P/J188. Flag 37, P/J25, P/J131. Flag 37, P/J25, P/J131. (32-55 ppm) PL 14.25 Item 4. Flag 39, P/J135, P/J455. Flag 37, P/J25, P/J131. (65-75 ppm) PL 14.16 Item 8. Flag 39, P/J135, P/J450. Flag 37, P/J25, P/J131. Main drive PWB, part of the main drive module, (32-55 ppm) PL 4.15 Item 1 or (65-75 ppm) PL 4.10 Item 1. Flag 40, P/J16, P/J147. Flag 41, P/J18, PJ120. Flag 43, P/J384, PJ63, P/J394. Flag 42, P/J19, P/J380. Flag 42, P/J19, P/J380. ROS, PL 6.10 Item 4. HCF control PWB, PL 7.20 Item 2.
Duplex motor driver PWB, (32-55 ppm) PL 8.22 Item 9 or (65-75 ppm) PL 8.20 Item 9.
Toner dispense module, (32-55 ppm) PL 9.17 Item 1 or (65-75 ppm) PL 9.15 Item 1.
Output device, PL 12.10.
HVPS, PL 1.10 Item 5.
IOT PWB, PL 1.10 Item 2. DADH PWB, PL 5.10 Item 5.
Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5. Scanner PWB
Tray 1 and 2 control PWB, PL 7.10 Item 2.
01B
July 2005 2-28
Figure 6 24V Return
July 2005 2-29
01B
Figure 7 24V Return
01B
July 2005 2-30
Figure 8 24V Return
July 2005 2-31
01B
01C AC Power RAP

Use this RAP to identify AC power input and output failures. PJ 22
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. CAUTION Incorrect voltage may damage the machine. The machine must not be connected to the power outlet if the voltage is incorrect. PJ21 (32-55 ppm ONLY)
WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. Check the AC mains (line) voltage at the customer power outlet. The voltage measured is within the electrical power requirements, GP 22. Y N If the voltage is incorrect or the wiring of the main supply is found to be defective, inform your technical manager and the customer. Do not attempt to repair or adjust the customer supply. Check the main power cord for continuity and damage. The main power cord is good. Y N Install a new main power cord, PL 1.10 Item 10. Switch on the machine, GP 14. Go to Flag 1 and Flag 2. Measure the voltage at outlet connections, PJ22 and PJ23, Figure 1. The voltage measured is within the electrical power requirements, GP 22. Y N Go to 01J Power On and LVPS Control Signals RAP. Check the power cords to the output device and the network controller. PL 11.26, PL 11.56, PL 11.92, PL 11.124 and PL 16.10.
PJ21 (65-75 ppm ONLY)
PJ23
Figure 1 Input and output connections
01C
July 2005 2-32
Figure 2 AC circuit diagram
July 2005 2-33
01C
01D +3.3V Distribution RAP

Use this RAP to identify +3.3V distribution problems. NOTE: Short circuit or overload of +3.3V or +5V will result in all outputs off, except +3.3VSB (standby).
Flag 10, P/J137, P/J106. Flag 9, P/J25, P/J131. DADH PWB, PL 5.10 Item 5; Flag 11, P/J132, PJ152, P/J188. Flag 9, P/J25, P/J131. Flag 12, P/J133, P/J130. Flag 9, P/J25, P/J131. (32-55 ppm) PL 14.25 Item 4. Flag 13, P/J135, P/J455. Flag 9, P/J25, P/J131. (65-75 ppm) PL 14.16 Item 8. Flag 13, P/J135, P/J455. Flag 9, P/J25, P/J131. Riser PWB (32-55 ppm) PL 3.15 Item 3. Flag 14, P/J138, P/J155. Flag 9, P/J25, P/J131. (65-75 ppm) PL 3.11 Item 6. Flag 14, P/J138, P/J155. Flag 9, P/J25, P/J131. Embedded Fax PWB, PL 20.10 Item 4. Flag 14, P/J138, P/J157, (32-55 ppm riser PWB) P/J155, (65-75 ppm riser PWB) P/J155 Flag 9, P/J25, P/J131 Flag 14, P/J138, P/J156, (32-55 ppm riser PWB) P/J155, (65-75 ppm riser PWB) P/J155 Flag 9, P/J25.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Refer to Figure 1 and Figure 2. Go to the appropriate component in the following list that has a suspect +3.3V supply. Check the wiring, GP 7. ROS, PL 6.10 Item 4. Flag 1, P/J18, PJ120. Flag 2, P/J19, P/J380. Flag 3, P/J384, PJ63 P/J394. Flag 2, P/J19, P/J380. Flag 4, P/J11, PJ151. Flag 5, P/J27. Tray 1 and 2 control PWB, PL 7.10 Item 2. HCF control PWB, PL 7.20 Item 2.
UI PWB, (32-55 ppm) PL 2.15 Item 7 or (65-75 ppm) PL 2.10 Item 1
Scanner PWB
Output device PL 11.26, PL 11.56, PL 11.92, PL 11.124 PL 12.10.
Paper path module components, waste toner door switch, PL 9.10 Item 6, left hand door interlock, (32-55 ppm) PL 7.35 Item 3 or (65-75 ppm) PL 7.30 Item 3. Flag 8, P/J7. Flag 5, P/J27.
Bypass tray width sensor and bypass empty sensor, (32-55 ppm) PL 7.35 or (65-75 ppm) PL 7.30. Flag 6, P/J10. Flag 5, P/J27.
Paper path module components (32-55 ppm); IOT exit sensor, PL 10.13 Item 13, duplex sensor, PL 8.22 Item 4, wait sensor, PL 8.15 Item 3, registration sensor, PL 8.15 Item 3. Paper path module components (65-75 ppm); IOT exit sensor, PL 10.11 Item 13, duplex sensor, PL 8.20 Item 4, wait sensor, PL 8.15 Item 3, registration sensor, PL 8.15 Item 3. Flag 7, P/J5. Flag 5, P/J27. Flag 9, P/J25, P/J131. (33-55 ppm) PL 3.20 Item 3. Flag 10, P/J137, P/J106. Flag 9, P/J25, P/J131. (65-75 ppm) PL 3.10 Item 3.
Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5; Image processing PWB.
01D
July 2005 2-34
Figure 1 +3.3V distribution circuit diagram
July 2005 2-35
01D
Figure 2 +3.3V distribution circuit diagram
01D
July 2005 2-36
01E +5V Distribution RAP

Use this RAP to identify +5V distribution problems. NOTE: Short circuit or overload of +3.3V or +5V, will result in all outputs off, except +3.3VSB (standby).
Flag 9, P/J4. Flag 1, P/J27. (32-55 ppm) PL 3.20 Item 3. Flag 11, P/J137, P/J106. Flag 10, P/J131, P/J25.
Image processing PWB,
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Refer to Figure 1 and Figure 2. Go to the appropriate component in the following list that has a suspect +5V supply. Check the wiring, GP 7. Paper path module components (32-38 ppm); developer temperature sensor, PL 9.22 Item 5, relative humidity sensor and ambient temperature sensor, PL 9.20 Item 4, waste bottle full sensor, PL 9.10 Item 2 Paper path module components (45-75 ppm); developer temperature sensor, PL 9.20 Item 5, relative humidity sensor and ambient temperature sensor, PL 9.20 Item 4, waste bottle full sensor, PL 9.10 Item 2 Flag 2, P/J7. Flag 1, P/J27.
(65-75 ppm) PL 3.10 Item 3 Flag 11, P/J137, P/J106. Flag 10, P/J131, P/J25.
Riser PWB (32-55 ppm) PL 3.15 Item 3. Flag 12, P/J138, P/J155. Flag 10, P/J131, P/J25. (65-75 ppm) PL 3.11 Item 6. Flag 12, P/J138, P/J155. Flag 10, P/J131, P/J25. Embedded FAX PWB, PL 20.10 Item 4. Flag 12, P/J138, (32-55 ppm riser PWB) P/J155, P/J157, (65-75 ppm riser PWB) P/J155, P/J157. Flag 10, P/J131, P/J25. Flag 12, P/J138, (32-55 ppm riser PWB) P/J155, P/J156, (65-75 ppm riser PWB) P/J155, P/J156. Flag 10, P/J131, P/J25. Flag 10, P/J131, P/J25.
Xerographic CRUM, part of the xerographic module, (32-45 ppm) PL 9.22 Item 2 or (4575 ppm) PL 9.20 Item 2. Flag 4, P/J144, PJ142. Flag 3, P/J149, P/J8. Flag 1, P/J27. Flag 5, P/J146, PJ141. Flag 3, P/J149, P/J8. Flag 1, P/J27. Flag 6, P/J9. Flag 1, P/J27. Flag 7, P/J384, P/J394. Flag 6, P/J9, P/J382. Flag 1, P/J27. Flag 8, P/J11. Flag 1, P/J27.
Firewire PWB, (32-55 ppm) PL 3.15 Item 6, (65-75 ppm) PL 3.11 Item 7.
Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5.
Fuser CRUM, part of the fuser module, PL 10.10 Item 1
Tray 1 and 2 control PWB, PL 7.10 Item 2
HCF control PWB, PL 7.20 Item 2
Output device, PL 12.10, PL 11.92.
Inverter motor driver PWB, (32-55 ppm) PL 10.13 Item 22 or (65-75 ppm) PL 10.11 Item 22. Flag 9, P/J4. Flag 1, P/J27.
Duplex motor driver PWB, (32-55 ppm) PL 8.22 Item 9 or (65-75 ppm) PL 8.20 Item 9. Status Indicator RAPs
July 2005 2-37
01E
Figure 1 +5V distribution circuit diagram
01E
July 2005 2-38
July 2005 2-39
01E
01F +12V Distribution RAP

Use this RAP to identify +12V distribution problems.
Main drive PWB, (32-55 ppm) PL 4.15 Item 6, (65-75 ppm) PL 4.10 Item 6. Flag 7, P/J147, P/J16. Flag 9, P/J17. Door interlock switch, PL 1.10 Item 7.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Refer to Figure 1 and Figure 2. Go to the appropriate component in the following list that has a suspect +12V supply. Check wiring, GP 7. Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5. Flag 1, P/J131, P/J25. Flag 2, P/J133, P/J130. Flag 1, P/J131, P/J25. (32-55 ppm) PL 14.25 Item 4. Flag 3, P/J455, P/J135. Flag 1, P/J131, P/J25. (65-75 ppm) PL 14.16 Item 8. Flag 3, P/J455, P/J135. Flag 1, P/J131, P/J25. Riser PWB (32-55 ppm) PL 3.15 Item 3. Flag 4, P/J155, P/J138. Flag 1, P/J131, P/J25. (65-75 ppm) PL 3.11 Item 6. Flag 4, P/J155, P/J138. Flag 1, P/J131, P/J25. Embedded FAX PWB, PL 20.10 Item 4. Flag 4, (32-55 ppm) P/J157, P/J155, P/J138. Flag 4, (65-75 ppm) P/J157, P/J155, P/J138 Flag 1, P/J131, P/J25. Flag 4, (32-55 ppm) P/J155, P/J156, P/J138. Flag 4, (65-75 ppm) P/J155, P/J156, P/J138. Flag 1, P/J131, P/J25. Flag 6, P/J27. IOT PWB, PL 1.10 Item 2. Xerographic CRUM, part of the xerographic module, (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2. Flag 8, P/J144, PJ142. Flag 7, P/J147, P/J16. Firewire PWB, (32-55 ppm) PL 3.15 Item 6 or (65-75 ppm) PL 3.11 Item 7. User interface assembly, (32-55 ppm) PL 2.15 Item 1, (65-75 ppm) PL 2.10 Item 1.
Scanner PWB
01F
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July 2005 2-41
01F
01F
July 2005 2-42
01G +24V Distribution RAP

Use this RAP to identify +24V distribution problems.
Flag 5, P/J27.
Toner dispense module, (32-55 ppm) PL 9.17 Item 1, (65-75 ppm) PL 9.15 Item 1. Refer to the 01G Fused Distribution Check. Flag 7, P/J6. Flag 5, P/J27.
Initial Actions
Check the following: The door interlock switch is closed. The xerographic module is correctly installed.
Feed solenoid, (32-55 ppm) PL 7.35 Item 4, (65-75 ppm) PL 7.30 Item 4. Refer to the 01G Fused Distribution Check. Flag 8, P/J10. Flag 5, P/J27. Flag 9, P/J11. Flag 5, P/J27. (32-38 ppm) PL 1.10 Item 5. Flag 10, P/J14, P/J55. Flag 5, P/J27. (45-75 ppm) PL 1.10 Item 5. Flag 10, P/J14, P/J55. Flag 5, P/J27.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Refer to Figure 3, Figure 4, Figure 5 and Figure 6. Go to the appropriate component in the following list that has a suspect +24V supply. Check the wiring, GP 7. Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5. Flag 1, P/J25, P/J131. IOT PWB, PL 1.10 Item 2. Flag 5, P/J27. Main drive PWB, part of the main drive module, (32-55 ppm) PL 4.15 Item 6, (65-75 ppm) PL 4.10 Item 6. Flag 11, P/J147, P/J16. Flag 16, P/J18. Flag 17, P/J380, P/J19. Flag 18, P/J394, P/J384. Flag 17, P/J380, P/J19. Flag 3, P/J188. Flag 2, P/J132. Flag 1, P/J131, P/J25. (32-55 ppm) PL 14.25 Item 4. Refer to the 01G Fused Distribution Check. Flag 4, P/J455, P/J135. Flag 1, P/J131, P/J25. (65-75 ppm) PL 14.16 Item 8. Refer to the 01G Fused Distribution Check. Flag 4, P/J455, P/J135. Flag 1, P/J131, P/J25. Inverter motor driver PWB, (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.11 Item 22 Duplex motor driver PWB, (32-55 ppm) PL 8.22 Item 9, (65-75 ppm) PL 8.20 Item 9. Refer to the 01G Fused Distribution Check. Flag 6, P/J4. ROS, PL 6.10 Item 4. Tray 1 and 2 control PWB, PL 7.10 Item 2 HCF control PWB, PL 7.20 Item 2.
Output device, PL 12.10. Refer to the 01G Fused Distribution Check.
HVPS. Refer to the 01G Fused Distribution Check.
Photoreceptor drive motor, part of the main drive module, (32-55) PL 4.15 Item 17, (65-75 ppm) PL 4.10 Item 17. Refer to the 01G Fused Distribution Check. Flag 12, P/J151. Flag 11, P/J147, P/J16. Flag 13. Flag 12, P/J151. Flag 11, P/J147, P/J16.
Ozone fan, PL 9.25 Item 1. Refer to the 01G Fused Distribution Check.
Fuser web motor, part of the main drive module, (32-55 ppm) PL 4.17 Item 2, (65-75 ppm) PL 4.12 Item 2. Refer to the 01G Fused Distribution Check. Flag 14, P/J154. Flag 11, P/J147, P/J16.
DADH PWB, PL 5.10 Item 5. Refer to the 01G Fused Distribution Check.
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. Paper path module containing: in-line fuse and wiring, GP 7, PL 1.10 Item 9, Figure 1; Erase lamp, (32-38 ppm) PL 9.22 Item 1, (65-75 ppm) PL 9.20 Item 1, Inverter path solenoid, (32-55 ppm) PL 10.13 Item 14, (65-75 ppm) PL 10.11 Item 14, Registration clutch, PL 8.15 Item 7, Inverter nip solenoid, (32-55 ppm) PL 10.13 Item 6, (65-75 ppm) PL 10.11 Item 6; Vacuum transport fan (part of short paper path assembly), PL 10.20 Item 1. Refer to the 01G Fused Distribution Check. Flag 15, in-line fuse, PL 1.10 Item 9, Figure 1.
Scanner PWB
July 2005 2-43
01G
01G Fused Distribution Check

Procedure
c. d.
Connect the circuit or harness. If the voltage drops lower than +22V, switch off the machine, GP 14. Recheck the component and harness for overheating or short circuits. Repair or install new components as necessary. Actuate the component using its control code, dC330. If the voltage drops lower than +22V, switch off the machine, GP 14. Recheck the component and harness for overheating or short circuits. Repair or install new components as necessary.
WARNING
Do not repair or install a new fuse F1 on the IOT PWB. Repairing or installing a new fuse can cause overheating and a risk of fire. e. f.
WARNING
Do not repair or install a new fuse F1 on the power distribution PWB. Repairing or installing a new fuse can cause overheating and a risk of fire.
WARNING
Do not repair or install a new fuse F1 on the main drive PWB. Repairing or installing a new fuse can cause overheating and a risk of fire.
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. CAUTION If the surface mounted fuse on the power distribution PWB, IOT PWB or main drive PWB has blown, do not install a new PWB until the cause of the fault is repaired. Use this procedure when checking the +24V fused distribution. Perform the following: 1. 2. Switch off the machine, GP 14. IOT PWB surface mounted fuse failure only. Check the IOT PWB ground contact for the screened harness to PJ9, Figure 2. Ensure the spade contact has not caused a short circuit between +24V track and ground on the IOT PWB. If necessary, install a new IOT PWB, PL 1.10 Item 2. Refer to Figure 3, Figure 4 and Figure 5. Disconnect the relevant circuit or harnesses. Check each one for evidence of overheating or short circuits, GP 7. Refer to 01H Short Circuits and Overloads RAP. Monitor the +24V test point as the circuit or harnesses are individually reconnected as follows: a. b. Switch on the machine, GP 14. Monitor the voltage at the appropriate test point: On the power distribution PWB, Figure 3: Flag 2, P/J132. Flag 4, P/J135. Flag 6, P/J4. Flag 7, P/J6. Flag 8, P/J10. Flag 9, P/J11. Flag 10, P/J14. Flag 12, P/J151. Flag 13, PJ53. Flag 14, P/J154. Figure 1 +24 volt in-line fuse In-line +24 volt fuse
3. 4. 5.
On the IOT PWB, Figure 4:
On the main drive module, Figure 5:
Flag 15, P/J17, Figure 5.
01G
July 2005 2-44
+24V track.
IOT PWB ground contact.
Figure 2 IOT PWB ground contact
July 2005 2-45
01G
01G
July 2005 2-46
July 2005 2-47
01G
01G
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July 2005 2-49
01G
01H Short Circuit and Overload RAP

Procedural Notes WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. The LEDs, Figure 1, CR12, CR13, CR14, CR15 and CR36 on the IOT PWB are used to indicate that a supply voltage is available. Refer to OF7 IOT PWB Diagnostics RAP. Short circuit or overload of +3.3VSB (standby) will result in all outputs off. Short circuit or overload of +3.3V or +5V will result in all outputs off, except +3.3VSB. Short circuit or overload of +12V or +24V will result in only those outputs being off. In all instances, when the short circuit or overload is removed all the outputs will recover to normal operating voltages after 10 seconds. If +3.3VSB is over voltage, all outputs will be off. To restore to normal, switch off the machine, GP 14. Wait three minutes. Switch on the machine. If +3.3V, +5V or +12V are over voltage, all outputs will be off, except +3.3VSB. To restore to normal, switch off the machine, GP 14. Wait three minutes. Switch on the machine. If the +24V is over voltage, only the 24V the output will be off. To restore to normal, switch off the machine, GP 14. Wait three minutes. Switch on the machine.
A NOTE: To disconnect the connectors PJ16, PJ17, PJ18, PJ19 and PJ25 on the LVPS, open tray 1 and tray 2. Remove the screw that secures the power and control assembly, PL 1.10. Slide the power and control assembly to the left. NOTE: Refer to Figure 3 for the low voltage distribution. This is an overview of all the low voltage harnesses within the machine. NOTE: Refer to GP 7 at every harness check and if necessary perform, REP 1.2. To check the output voltages of the LVPS, disconnect the following. Figure 2. PJ16, PJ17, PJ18, PJ19 and PJ25. Figure 1. All the PJ connectors on the IOT PWB, except PJ26 Flag 24, PJ27 Flag 25 and PJ5 Flag 15.
Press the on/off switch, PL 1.10 Item 8. The LEDs, CR12, CR13 and CR15 are on and stay on. Y N Go to Flag 15. Measure the voltage at PJ5, pin 19. Press the on / off switch, PL 1.10 Item 8. The voltage changes from +3.5V to 0V. Y N Check the wiring to the on / off switch, GP 7. If necessary, install a new on / off switch, PL 1.10 Item 8. Disconnect PJ26. Measure the voltage at the harness of PJ26, pin 7, Flag 24. +1.16V is available at pin 7. Y N Install a new LVPS and base module, PL 1.10 Item 3. Reconnect PJ26. Measure the voltage at the harness of PJ26, pin 7, Flag 24. Press the on / off switch. The voltage changes from +1.16V to 0V and stays at 0V. Y N Install new components in the order that follows: 1. 2. Install a new LVPS and base module, PL 1.10 Item 3. Install a new IOT PWB , PL 1.10 Item 2.
WARNING
Do not repair or install a new fuse F1 on the IOT PWB. Repairing or installing a new fuse can cause overheating and a risk of fire.
WARNING
Do not repair or install a new fuse F1 on the power distribution PWB. Repairing or installing a new fuse can cause overheating and a risk of fire.
WARNING
Do not repair or install a new fuse F1 on the main drive PWB. Repairing or installing a new fuse can cause overheating and a risk of fire.
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire.
Procedure
Switch off the machine, GP 14. Remove the rear cover, PL 8.10 Item 1. Reconnect the power cord. CR36 is on, Figure 1. Y N Go to 01J Power On and LVPS Control Signals RAP.
Disconnect the power cord. Use a service multi-meter set to amps. Ensure the meter leads are connected to the correct meter sockets to measure amps. Connect the black lead to the machine frame. Reconnect the power cord. Use the probe on the red lead to ground PJ26, pin 7 to ground. When the LEDs CR27, CR28 and CR29 are flashing, press and release the on / off switch and remove the probe. The LEDs, CR12, CR13 and CR15 are ON and stay ON. Y N Set the service multi-meter to measure volts. Ensure the meter leads are connected to the correct meter sockets to measure volts. Measure the voltage at the harness of PJ26, pin 7, Flag 24. 0V is measured. Y N Check that the F1 fuse on the IOT PWB has not failed. Go to 01H +24 Volt Circuits before a new IOT PWB is installed, PL 1.10 Item 2. Install a new LVPS and base module, PL 1.10 Item 3.
A Status Indicator RAPs
B July 2005 2-50
C WorkCentre Pro 275 Family (CC232-WCP275F)
01H
C Set the service multi-meter set to volts. Ensure the meter leads are connected to the correct meter sockets to measure volts. Measure the voltage at PJ25, pins 1 and 2, Flag 5. +24V is measured. Y N Measure the voltage at the harness of PJ26, pin 9, Flag 24. 0V is measured. Y N Check that the F1 fuse on the IOT PWB has not failed. Go to 01H +24 Volt Circuits before a new IOT PWB is installed, PL 1.10 Item 2. Install a new LVPS and base module, PL 1.10 Item 3.
4.
Disconnect PJ10, Flag 20, Figure 3. If the LEDs CR12 and CR13 are on, check the harness, Flag 20, from PJ10 on the IOT PWB, to the bypass tray, (32-55 ppm) PL 7.35, (5575 ppm) PL 7.30, WD 6. Disconnect PJ11, Flag 21, Figure 3. If the LEDs CR12 and CR13 are on, check the harness, Flag 21, from PJ11 on the IOT PWB to the output devices, WD 3. Disconnect PJ7, Flag 19, Figure 3. If the LEDs CR12 and CR13 are on, check the harness, Flag 19, from PJ7 to the following components: a. b. Developer temperature sensor, (32-38 ppm)PL 9.22 Item 5, (45-75 ppm) PL 9.20 Item 5, WD 6. Relative humidity sensor, (32-38 ppm) PL 9.22 Item 4, (45-75 ppm) PL 9.20 Item 4, WD 6. Ambient temperature sensor, (32-38 ppm) PL 9.22 Item 4, (45-75 ppm) PL 9.20 Item 4, WD 6. Waste toner full sensor, PL 9.10 Item 2, WD 6.
5. 6.
Disconnect the power cord. Disconnect the in-line fuse in the harness from PJ17. Reconnect PJ16 and PJ17. Set the service multi-meter to measure amps. Ensure the meter leads are connected to the correct meter sockets to measure amps. Clip the black lead to the machine frame. Reconnect the power cord. Use the probe on the red lead to ground PJ26, pin 7 to ground. When the LEDs CR27, CR28 and CR29 are flashing, press and release the on/off switch and remove the probe. The LEDs, CR12, CR13, CR15 and CR16 are ON and stay ON Y N Check the interlock circuit, Flag 1, Flag 2 and Flag 6. If the circuit is good, check that F1 fuse on the IOT PWB has not failed. Go to 01H +24 Volt Circuits before a new IOT PWB is installed, PL 1.10 Item 2. The LVPS is good. Continue at 01H Initial Isolation Check.
c. d.
01H +3.3 Volt and +5 Volt Circuits

NOTE: After every disconnection, the on / off switch, PL 1.10 Item 8, must be pressed. If CR12 and CR13 are not on, reconnect and go to the next step. 1. Perform the following steps. a. Disconnect PJ137, power distribution PWB. If the LEDs CR12 and CR13 are on, then check the harness, Flag 11, from the power distribution PWB to PJ106 on the image processing PWB, WD 10. Disconnect PJ138 from the power distribution PWB. If the LEDs, CR12 and CR13 are on, then check the harness, Flag 12, to the riser PWB, WD 10.
b. Disconnect the power cord. Reconnect PJ16 and PJ17. Connect the power cord. Press the on/ off switch. The LED CR16 is ON. Y N Check the interlock circuit, Flag 1, Flag 2 and Flag 6. If the circuit is good, go to 01H +24 Volt Circuits before a new a new IOT PWB is installed, PL 1.10 Item 2. The LVPS is good. Continue at 01H Initial Isolation Check. 2.
If no short circuit is found is found in the +3.3V and +5V circuits, go to 01H +3.3 Volt Circuits.
01H +3.3 Volt Circuits

NOTE: After every disconnection, the on / off switch, PL 1.10 Item 8, must be pressed. If CR12 and CR13 are not on, reconnect and go to the next step. 1. Disconnect PJ132, power distribution PWB. If the LEDs, CR12 and CR13 are on, then check the harness, Flag 8, to the DADH, WD 10. Disconnect PJ133, power distribution PWB. If the LEDs, CR12 and CR13 are on, then check the harness, Flag 9, to the UI PWB, WD 10. Disconnect PJ135, power distribution PWB. If the LEDs, CR12 and CR13 are on, then check the harness, Flag 10, to the scanner PWB, WD 10. If no failure is found in the +3.3V circuits, go to 01H +5 Volt Circuits.
01H Initial Isolation Check

NOTE: After every disconnection, the on/off switch, PL 1.10 Item 8, must be pressed. If CR12 and CR13 are not on, reconnect and go to the next step. Disconnect the power cord. Reconnect all the disconnected PJ connections on the IOT PWB, LVPS and the power distribution PWB. Reconnect the power cord. Switch on the machine, GP 14. If ALL the LEDs, Figure 1, CR12, CR13, CR15 and CR16 are OFF, go to step1. If the CR15 is OFF, go to 01H +12 Volt Circuits. If the CR16 is OFF, go to 01H +24 Volt Circuits. 1. 2. 3. Disconnect PJ25, Flag 5, Figure 3. If the LEDs CR12 and CR13 are on, check the harness from PJ25 to PJ131. If the harness is good, go 01H +3.3 Volt and +5 Volt Circuits. Disconnect PJ18, Flag 3, Figure 3. If the LEDs CR12 and CR13 are on, check the harness, Flag 3, from PJ18 to the ROS, PL 6.10. WD 1. Disconnect PJ19, Flag 4, Figure 3. If the LEDs CR12 and CR13 are on, check the harness, Flag 4, from PJ19 on the LVPS, to the Tray 1 and 2 Control PWB, PL 7.10, WD 1. a. b. Check the harness at Flag 7, WD12. Check the harness, Flag 4, from PJ19 on the LVPS, to the Tray 1 and 2 Control PWB, PL 7.10, WD1.
2. 3. 4.
01H +5 Volt Circuits

NOTE: After every disconnection, the on / off switch, PL 1.10 Item 8, must be pressed. If CR12 and CR13 are not on, reconnect and go to the next step. 1. Disconnect PJ8, IOT PWB. If the LEDs CR12 and CR13 are on, then check the harness, Flag 14, to the xerographic CRUM, part of the xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2, and to the fuser CRUM, part of the fuser module, (32-55 ppm) PL 10.8 or (65-75 ppm) PL 10.10 Item 1, WD 4. Disconnect PJ9, IOT PWB. If the LEDs CR12 and CR13 are on, then check the harness, Flag 17, to tray 1 and 2 control PWB, PL 7.10 Item 1, WD 6.
2.
July 2005 2-51
01H
3.
Disconnect PJ4, IOT PWB. If the LEDs CR12 and CR13 are on, then check the harness, Flag 16, to the inverter motor driver PWB, (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.11 Item 22, and to the duplex motor driver PWB, (32-55 ppm) PL 8.22 Item 9, (65-75 ppm) PL 8.20 Item 9, WD 5. 4. 5. 6.
h.
If after completing the checks above, the F1 fuse on the IOT PWB fails. Switch off the machine, GP 14. Install a new IOT PWB, PL 1.10 Item 2. Disconnect PJ3, PJ4, PLJ6, PJ11 and PJ14. Switch off the machine, GP 14 before a PJ is connected. Install each PJ, one at a time until the PJ is found that causes the fuse to fail. Check and repair the harness or install new components as necessary.

NOTE: Before disconnection, switch off the machine, GP 14. Switch on the machine, GP 14, to check CR15. CR15 is OFF. Check the following harnesses for a short circuit, until CR15 is on, Figure 1. 1. Disconnect PJ25 on the LVPS. CR15 is ON. Check from PJ25, Flag 5, to the power distribution PWB, WD 2. If the harness from PJ25 to PJ131 is good. Reconnect PJ25 and perform the following steps: a. b. Disconnect PJ133 on the power distribution PWB. Check the harness, Flag 9, to PJ130 on the UI, (32-55 ppm) PL 2.15, (65-75 ppm) PL 2.10. Disconnect PJ135 on the power distribution PWB. Check the harness, Flag 10, to PJ450 on the scanner PWB, (32-55 ppm) PL 14.25 Item 4, (65-75 ppm) PL 14.16 Item 8. Disconnect PJ138 on the power distribution PWB. Check the harness, Flag 12, to PJ155 on the riser PWB, (32-55 ppm) PL 3.15 Item 3, (65-75 ppm) PL 3.11 Item 6.
Switch on the machine, GP 14. Disconnect PJ132 on the power distribution PWB, check the harness, to DADH. Disconnect PJ135 on the power distribution PWB check the harness, to the scanner PWB.
c.

NOTE: Before disconnection, switch off the machine, GP 14. Switch on the machine, GP 14, to check CR16. CR16 is OFF. Check the following harnesses for a short circuit, until CR16 is on, Figure 1. 1. 2. 3. Disconnect PJ18 on the LVPS. CR16 is ON. Check from PJ18 to the ROS, PL 6.10, WD 1. Disconnect PJ19 on the LVPS. CR16 is ON. Check from PJ19, Flag 4, to the tray 1 and 2 control PWB, WD 1, WD 12 and WD 13. Switch off the machine, GP 14. If the F1 fuse on the IOT PWB has failed. Set the meter to measure ohms. Connect the black lead to PJ27 pin 9 or pin 10 and the red lead to the bottom of the F1 fuse on the IOT PWB. If the output is shorted the measurement will be less than 1 ohm. a. b. Disconnect PJ3 on the IOT PWB. The value is below 1 Ohm. Check from PJ3, Flag 13, to the main drive PWB, WD 4. Disconnect PJ4 on the IOT PWB. The value is below 1 Ohm. Check from PJ4, Flag 16, to the inverter motor, (32-55 ppm) PL 10.13 Item 11, (65-75 ppm) PL 10.11 Item 11, and the duplex motor, (32-55) PL 8.22 Item 8, (65-75 ppm) PL 8.20 Item 8, WD 5. Disconnect PJ6 on the IOT PWB. The value is below 1 Ohm. Check from PJ6, Flag 18, to JP93 on the developer module, WD 6. Disconnect PJ10 on the IOT PWB. The value is below 1 Ohm. Check from PJ10, Flag 20, to the paper tray bypass, (32-55 ppm) PL 7.35, (65-75 ppm) PL 7.30, WD 6. Disconnect PJ11 on the IOT PWB. The value is below 1 Ohm. Check from PJ11, Flag 21, to P/J151 and onto the output device, WD 3. Disconnect PJ14 on the IOT PWB. The value is below 1 Ohm. Check from PJ14, Flag 22, to PJ55 on the HVPS, PL 1.10, WD 7. Install a new IOT PWB, PL 1.10 Item 2. Figure 2 LVPS PJ location Status Indicator RAPs Figure 1 LED and PJ location
c. d. e. f. g.
01H
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Figure 3 Low voltage distribution
July 2005 2-53
01H
01J Power On and LVPS Control Signal RAP

Use this RAP to check and identify power on and standby signals from the LVPS. Ensure that the 01C AC Power RAP is performed before starting this RAP.
Procedural Notes
NOTE: Short circuit or overload of +3.3VSB (standby) will result in all the LVPS outputs off. Short circuit or overload of +3.3V or +5V will result in all the LVPS outputs off, except +3.3VSB. NOTE: For an explanation of the LEDs on the IOT PWB and their function, go to OF7 IOT PWB Diagnostics RAP. NOTE: +3.3VSB (standby) is generated from the LVPS when the machine is connected to the AC supply. +3.3VSB is required to initialize the machine from standby to power on.
Procedure
Ensure that the machine is switched off, GP 14. Remove the rear cover, PL 8.10. Reconnect the power cord. Check CR36, Figure 1. CR36 is on. Y N Go to Flag 3. +3.3VSB is available at P/J27, between pin 6 and pin 14, on the IOT PWB. Y N Disconnect P/J27. +3.3VSB is available at the disconnected end of the harness, P/J27, between pins 6 and 14. Y N Install a new LVPS and base module, PL 1.10 Item 3. Check the harness and connector P/J27, if necessary repair the harness/connector or install a new LVPS and base module, PL 1.10 Item 3. Check the pin to pin connections of P/J27. If the connections are good, install a new IOT PWB, PL 1.10 Item 2. Go to Flag 1. Monitor the voltage at P/J5, pin 19. Press the on/off switch, PL 1.10 Item 8. The voltage changes to 0V. Y N Check the wiring to the switch, GP 7. If necessary, repair the wiring or install a new on/off switch, PL 1.10 Item 8. Monitor the voltage at P/J26, pin 7. Switch off the machine, then switch on the machine, GP 14. Go to Flag 2. The voltage changes from +2.3V to 0V. Y N Install a new IOT PWB, PL 1.10 Item 2. Go to the 01H Short Circuits and Overloads RAP.
Figure 1 LED location
01J
July 2005 2-54
Figure 2 Power ON circuit and dependencies
July 2005 2-55
01J
01K Sleep Mode RAP

Use this RAP to diagnose problems entering or exiting sleep mode.
Sleep Mode Operation

The machine is designed to be energy efficient by reducing the power consumption after periods of inactivity. The machine operates in three distinct power save modes: Standby or run mode - full power consumption. In this mode, the power save LED, Figure 1, is not illuminated. Low power mode - the fuser temperature is reduced to save power, yet allow a quick return to run temperature. In this mode, the power save LED, Figure 1, is illuminated. Sleep mode - power consumption for the whole machine is reduced to below 10 watts by powering down all but the essential parts, see the note below. In this mode, the power save LED, Figure 1, is blinking. NOTE: When the machine is in sleep mode, +3.3V sleep and +12V sleep are supplied from a special power supply located within the LVPS. These voltages are used to power the following PWBs: Fax PWB. Firewire PWB. UI PWB. The network controller is also powered as relay K2 on the LVPS is energized in sleep mode.
An incoming print job at the network controller is passed to the firewire PWB. The firewire PWB will generate a power management event signal that is passed through the riser PWB and image processing PWB to the IOT. This causes the IOT to generate the PS ON signal to the LVPS to power-on the machine.
Reading or Setting the Power Save Duration Times Access the power save feature by performing the following: Press the access button. Input the password and press Enter. Select Go to Tools. Select Power Saver Administration. Select Set Duration Times.
The default time for standby mode to low power mode is 15 minutes, the minimum value is 1, the maximum value is 120. The default time for low power mode to sleep mode is 45 minutes, the minimum value is 0, the maximum value is 120. To change either of the timing values, touch the appropriate input area, enter the new value using the keypad. Touch the Save button to confirm the change.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Refer to Sleep Mode to Run Mode. The machine remains in sleep mode after a wake event. Y N Refer to Run Mode to Sleep Mode. The machine remains in standby mode or low power mode after both power save duration times have elapsed. Y N The machine switches off when it should enter sleep mode. Y N The system is operating correctly, perform SCP 6 Final Actions. Perform the following: Refer to Reading or Setting the Power Save Duration Times. Set both the standby mode to low power mode and the low power mode to sleep mode values to 1 minute. Disconnect the Fax telephone lines to prevent a power management event. Disconnect the network controller from the network to prevent a power management event.
Off to Run Mode When the On/off button is pressed, the IOT PWB sends the PS ON signal to the LVPS to power-on the machine. The PS ON signal is diode coupled within the LVPS to the sleep signal, therefore whenever the main power supply is on, the sleep mode power supply is on. When the machine is in run mode the IOT watchdog signal or the SIP watchdog signal keep the PS ON signal active. Run Mode to Sleep Mode After a period of machine inactivity that equates to the sum of the low power mode duration plus the sleep mode duration, as set in the customer tools options, both the SIP and IOT watchdogs are stopped. After approximately 4.5 seconds the PS ON signal goes inactive, causing the main power supply to switch off. Before the SIP and IOT stop their watchdogs, the UI watchdog is started, this causes the sleep signal to be active, this in turn keeps the sleep mode power supply on when the main power supply switches off. Sleep Mode to Run Mode Exit from sleep mode requires one of the following wake events to occur: An operator presses the on/off switch. This causes the IOT to generate the PS ON signal to the LVPS to power-on the machine. An operator touches the UI screen or presses any UI buttons. This causes the UI to generate the wake signal. The wake signal is passed through the image processing PWB to the IOT. This causes the IOT to generate the PS ON signal to the LVPS to power-on the machine. An incoming Fax job. The Fax PWB will generate a power management event signal that is passed through the riser PWB and image processing PWB to the IOT. This causes the IOT to generate the PS ON signal to the LVPS to power-on the machine.
Go to Flag 1. Check the voltage at P/J27 pin 8 on the IOT PWB. After 2 minutes the voltage changes from +3.3V to 0V. Y N Go to Flag 1. Check the wiring and connectors between PJ1 pin 9 and PJ105 pin 7. Refer to the information that follows: A B C WorkCentre Pro 275 Family (CC232-WCP275F) P/J1 IOT PWB.
01K
July 2005 2-56
C (32-55 ppm) P/J105 or (65-75 ppm) P/J105 image processing PWB. Go to Flag 1. Check the wiring and connectors between PJ103 pin 3 and PJ81 pin 1. Refer to the information that follows: (32-55 ppm) P/J103 or (65-75 ppm) P/J103 image processing PWB. P/J81 User interface PWB.
A After one minute the power save LED illuminates, then after a further minute the power save LED flashes. Y N Install a new IOT PWB, PL 1.10 Item 2. Return the power save settings to the previous values and reconnect the Fax and network lines. Perform SCP 6 Final Actions. The system is operating correctly. Return the power save settings to the previous values and reconnect the Fax and network lines. Perform SCP 6 Final Actions. The wake event is from the user interface. Y N The wake event is from the network controller. Y N The wake event is from the Fax PWB. Y N Go to the 01J Power On and LVPS Control Signals RAP, check the operation of the on/off switch. Perform the following: 1. 2. 3. Refer to 20AFax Entry RAP and complete all of the initial actions. Remove and re-seat the Fax PWB and riser PWB, REP 3.2. Refer to Reading or Setting the Power Save Duration Times. Set both the standby mode to low power mode and the low power mode to sleep mode values to 1 minute. Disconnect the network controller from the network to prevent a power management event. Go to Flag 6, Measure the voltage at (32-55 ppm) P/J105 or (65-75 ppm) P/ J105 pin 11. Leave the machine untouched, allow the machine to enter sleep mode. Arrange for a Fax job to be sent from another machine to this machine.
The wiring and connectors are good. Y N Repair the wiring, REP 1.2. Go to Flag 8. Check for +3.3V at PJ155 between pins 2 and 8, also check for +12V between pins 4 and 9. Refer to the information that follows: (32-55 ppm) P/J155 or (65-75 ppm) P/J155 riser PWB. The voltages are good. Y N Go to Flag 8. Check for +3.3V at the power distribution PWB P/J138 between pins 2 and 6, also check for +12V between pins 7 and 8. The voltages are good. Y N Go to Flag 5 and Flag 9. Check for +3.3V at the power distribution PWB P/J131 between pins 17 and 13, also check for +12V between pins 5 and 18. The voltages are good. Y N Go to Flag 5 and Flag 9. Check for +3.3V at the LVPS and base module P/J25 between pins 3 and 13, also check for +12V between pins 7 and 17. The voltages are good. Y N Install a new LVPS and base module, PL 1.10 Item 3. Check the wiring and connectors between P/J25 and P/J131. Repair the wiring as necessary, REP 1.2. Install a new power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5. Check the wiring and connectors between P/J138 and (32-55 ppm) P/ J155 or (65-75 ppm) P/J155. Repair the wiring as necessary, REP 1.2. Install new parts as necessary: User interface assembly, PL 2.10 Item 1. Image processing PWB, (32-55 ppm) PL 3.20 Item 1 or (65-75 ppm) PL 3.10 Item 3. IOT PWB, PL 1.10 Item 2.
4. 5. 6. 7.
The voltage measured changes from +3.3V to 0V when the Fax arrives at the machine. Y N Go to Flag 8. Check for +3.3V at PJ155 between pins 2 and 8, also check for +12V between pins 4 and 9. Refer to the information that follows: (32-55 ppm) P/J155 or (65-75 ppm) P/J155 riser PWB. The voltages are good. Y N Go to Flag 8. Check for +3.3V at the power distribution PWB P/J138 between pins 2 and 6, also check for +12V between pins 7 and 8. The voltages are good. Y N Go to Flag 5 and Flag 9. Check for +3.3V at the power distribution PWB P/J131 between pins 17 and 13, also check for +12V between pins 5 and 18. The voltages are good. Y N Go to Flag 5 and Flag 9. Check for +3.3V at the LVPS and base module P/J25 between pins 3 and 13, also check for +12V between pins 7 and 17. The voltages are good. D E F G H I Status Indicator RAPs
Install a new LVPS and base module, PL 1.10 Item 3. Perform the following: A WorkCentre Pro 275 Family (CC232-WCP275F) Refer to Reading or Setting the Power Save Duration Times. Set both the standby mode to low power mode and the low power mode to sleep mode values to 1 minute. Disconnect the input Fax lines to prevent a power management event. Disconnect the network controller from the network to prevent a power management event. Leave the machine untouched and observe the user interface.
July 2005 2-57
01K
I Y N Install a new LVPS and base module, PL 1.10 Item 3.
D 5. 6. (32-55 ppm) P/J105 or (65-75 ppm) P/J105 image processing PWB. Leave the machine untouched, allow the machine to enter sleep mode. Arrange for a print job to be sent from a PC to this machine.
Check the wiring and connectors between P/J25 and P/J131. Repair the wiring as necessary, REP 1.2. Install a new power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5. Check the wiring and connectors between PJ138 and PJ155. Refer to the information that follows P/J138 Power distribution PWB. (32-55 ppm) P/J155 or (65-75 ppm) P/J155 riser PWB.
The voltage measured changes from +3.3V to 0V, when the print job arrives at the machine. Y N Go to Flag 8. Check for +3.3V at PJ155 between pins 2 and 8, also check for +12V between pins 4 and 9. Refer to the information that follows: (32-55 ppm) P/J155 or (65-75 ppm) P/J155 riser PWB. The voltages are good. Y N Go to Flag 8. Check for +3.3V at the power distribution PWB P/J138 between pins 2 and 6, also check for +12V between pins 7 and 8. The voltages are good. Y N Go to Flag 5 and Flag 9. Check for +3.3V at the power distribution PWB P/J131 between pins 17 and 13, also check for +12V between pins 5 and 18. The voltages are good. Y N Go to Flag 5 and Flag 9. Check for +3.3V at the LVPS and base module P/J25 between pins 3 and 13, also check for +12V between pins 7 and 17. The voltages are good. Y N Install a new LVPS and base module, PL 1.10 Item 3. Check the wiring and connectors between P/J25 and P/J131. Repair the wiring as necessary, REP 1.2. Install a new power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (6575 ppm) PL 3.10 Item 5. Check the wiring and connectors between PJ138 and PJ155. Refer to the information that follows P/J138 Power distribution PWB. (32-55 ppm) P/J155 or (65-75 ppm) P/J155 riser PWB.
Repair the wiring as necessary, REP 1.2. Install new parts as necessary: Fax PWB, PL 20.10. Riser PWB, (32-55 ppm) PL 3.15 Item 3 or (65-75 ppm) PL 3.11 Item 6. Image processing PWB, (32-55 ppm) PL 3.20 Item 1 or (65-75 ppm) PL 3.10 Item 3.
Go to Flag 6. Measure the voltage at P/J1 pin 5 on the IOT PWB. Arrange for a Fax to be sent from another machine to this machine. The voltage measured changes from +3.3V to 0V when the Fax arrives at the machine. Y N Check the wiring and connectors between PJ1 and PJ105. Refer to the information that follows: P/J1 IOT PWB. (32-55 ppm) P/J105 or (65-75 ppm) P/J105 image processing PWB.
Repair the wiring as necessary, REP 1.2. Go to Flag 1. Measure the voltage at P/J26 pin 7 on the IOT PWB. Arrange for a Fax job to be sent from another machine to this machine. The voltage measured changes from +3.3V to 0V. Y N Install a new IOT PWB, PL 1.10 Item 2. Install a new LVPS and base module, PL 1.10 Item 3. Go to Flag 7. Check the network controller - firewire harness and connectors. The ness and connectors are good. Y N Install a new network controller - firewire harness, PL 16.10 Item 12. Perform the following: 1. 2. 3. 4. D Status Indicator RAPs Remove and re-seat the Firewire PWB and riser PWB, REP 3.2. Refer to Reading or Setting the Power Save Duration Times. Set both the standby mode to low power mode and the low power mode to sleep mode values to 1 minute. Disconnect the telephone network harness from the Fax PWB to prevent a power management event. Go to Flag 6. Measure the voltage at PJ105 pin 11. Refer to the information that follows: D July 2005 2-58 har-
Repair the wiring as necessary, REP 1.2. Install new parts as necessary: Firewire PWB, (32-55 ppm) PL 3.15 Item 6 or (65-75 ppm) PL 3.11 Item 7. Riser PWB, (32-55 ppm) PL 3.15 Item 3 or (65-75 ppm) PL 3.11 Item 6. Image processing PWB, (32-55 ppm) PL 3.20 Item 1 or (65-75 ppm) PL 3.10 Item 3.
Go to Flag 6. Measure the voltage at P/J1 pin 5 on the IOT PWB. Arrange for a print job to be sent from a PC to this machine. The voltage measured changes from +3.3V to 0V when the print job arrives at the machine. Y N Check the wiring and connectors between PJ1 and PJ105. Refer to the information that follows: (45-75 ppm) P/J1 IOT PWB. J WorkCentre Pro 275 Family (CC232-WCP275F) (32-55 ppm) P/J105 or (65-75 ppm) P/J105 image processing PWB.
01K
J Repair the wiring as necessary, REP 1.2. Go to Flag 1. Measure the voltage at P/J26 pin 7 on the IOT PWB. Arrange for a print job to be sent from a PC to this machine. The voltage measured changes from +3.3V to 0V when the print job arrives at the machine. Y N Install a new IOT PWB, PL 1.10 Item 2. Install a new LVPS and base module, PL 1.10 Item 3. Y N Install a new Image processing PWB, (32-55 ppm) PL 3.20 Item 1 or (65-75 ppm) PL 3.10 Item 3.
Go to Flag 2. Measure the voltage at P/J81 pin 2 on the user interface PWB. The voltage changes from +3.3V to 0V when the UI screen is touched or a UI button is pressed. Y N Go to Flag 3. +3.3V is available at P/J130 on the user interface PWB between pins 1 and 2. Y N Go to Flag 4. +3.3V is available at P/J133 on the Power distribution PWB between pins 3 and 4. Y N Go to Flag 5. +3.3V is available at P/J131 on the power distribution PWB between pins 13 and 17. Y N Go to Flag 5. +3.3V is available at P/J25 on the LVPS and base module between pins 13 and 3. Y N Install a new LVPS and base module, PL 1.10 Item 3. Check the wiring and connectors between P/J25 and P/J131. Repair the wiring, REP 1.2, as necessary. Install a new power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5. Check the wiring and connectors between P/J133 and P/J130. Repair the wiring, REP 1.2, as necessary. Install a new user interface assembly, (32-55 ppm) PL 2.15 Item 1 or (65-75 ppm) PL 2.10 Item 1. Go to Flag 2. Measure the voltage at PJ103 pin 2. Refer to the information that follows: (32-55 ppm) P/J103 or (65-75 ppm) P/J103 image processing PWB. The voltage changes from +3.3V to 0V when the UI screen is touched or a UI button is pressed. Y N Check the wiring and connectors between PJ103 and PJ81. (32-55 ppm) P/J103 or (65-75 ppm) P/J103 image processing PWB. P/J81 user interface PWB.
Go to Flag 6. Measure the voltage at P/J1 pin 5 on the IOT PWB. The voltage changes from +3.3V to 0V when the UI screen is touched or a UI button is pressed. Y N Check the wiring and connectors between PJ1 and PJ105. Refer to the information that follows: (45-75 ppm) P/J1 IOT PWB. (32-55 ppm) P/J105 (65-75 ppm) P/J105 image processing PWB. Repair the wiring, REP 1.2 as necessary. Go to Flag 1.Measure the voltage at P/J26 pin 7 on the IOT PWB. The voltage from +3.3V to 0V when the UI screen is touched or a UI button is pressed. Y N Install a new IOT PWB, PL 1.10 Item 2. Install a new LVPS and base module, PL 1.10 Item 3. changes
Power save LED
Repair the wiring, REP 1.2, as necessary. Go to Flag 6. Measure the voltage at PJ105 pin 11. Refer to the information that follows: (32-55 ppm) P/J105 or (65-75 ppm) P/J105 image processing PWB. The voltage changes from +3.3V to 0V when the UI screen is touched or a UI button is pressed. Figure 1 Component location
July 2005 2-59
01K
01K
July 2005 2-60
02-309 UI Control Panel Button or Touch Screen RAP

02-309 The User Interface Button Test or the Touch Area Test failed during the UI Test.
02-320, 02-380 UI Communication Test RAP

02-320 The UI does not receive the requested data from the image processor within the correct time out period. 02-380 UI main controller communications test failed.
Procedure
CAUTION Before a new user interface assembly is installed, identify the software level (GP 4). Check the compatibility of the software on the new user interface assembly. Install the software to meet the customer machine requirements. Use the Customer Administration Tool (CAT), GP 5. Perform the next steps: Switch off the machine, then switch on the machine, GP 14. Check the condition of CR12 and CR15 on the IOT PWB, OF7 IOT PWB Diagnostics RAP. Enter dC305 UI test. Perform the Communications Self Test. Check the harness connections between the user interface, PL 2.10 Item 3 and the image processing PWB, PL 3.10 Item 11. Install a new user interface assembly, PL 2.10 Item 1.
Procedure
Perform the next steps: Switch off the machine, then switch on the machine, GP 14. Enter dC305 UI test. Perform the Communications Self Test. Go to 03-310 Image Processing PWB to UI Errors RAP.
July 2005 2-61
02-309, 02-320, 02-380
02-390, 02-391, 02-704, 02-706 UI Software Error RAP

02-390 All of the configured services have not reached a stable state after five minutes from start. 02-391 All the services are not registered when the Image Processor / UI synchronization has occurred. 02-704 Application software checksum has failed. 02-706 UI VRAM failure.
02-705, 02-707, 02-709, 02-712, 02-715 UI Failure RAP

02-705 The UI audio tones failed to operate. 02-707 Indicate a fault with a button on the UI control panel. 02-709 Indicate a fault with the touch screen on the UI. 02-712 UI LCD module test failed. 02-715 The LED control panel indicator test has failed.
Procedure
CAUTION Before a new user interface assembly is installed, identify the software level (GP 4). Check the compatibility of the software on the new user interface assembly. Install the software to meet the customer machine requirements. Use the Customer Administration Tool (CAT), GP 5. Perform the next steps: Switch off the machine, then switch on the machine, GP 14. Enter dC305 UI test. Perform the Application Checksum Verification Test. Reload the UI software. Use the Customer Administration Tool (CAT), GP 5. Install a new user interface assembly, PL 2.10 Item 1.
Procedure
CAUTION Before a new user interface assembly is installed, identify the software level (GP 4). Check the compatibility of the software on the new user interface assembly. Install the software to meet the customer machine requirements. Use the Customer Administration Tool (CAT), GP 5. Perform the next steps: Switch off the machine, then switch on the machine, GP 14. Enter dC305 UI test. Perform the relevant test. Install a new user interface assembly, PL 2.10 Item 1.
02-390, 02-391, 02-704, 02-706, 02-705, 02-707, 02-709,
July 2005 2-62
03-300, 306, 461, 482, 805, 870 Image Processing PWB to IOT PWB Error RAP
03-300 The image processing PWB to IOT communications have failed. 03-306 The IOT PWB has received an inappropriate print command from the image processing PWB. 03-461 A speed mismatch has been detected between image processing PWB and IOT PWB, in the NVM settings. 03-482 The image processing PWB has failed to receive a +24V on signal from the IOT PWB. 03-805 The IOT PWB has received an un-recognized message from the image processing PWB. 03-870 The IOT PWB cannot be recognized by the Image processing PWB.
Initial Actions WARNING

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. If the fault occurs during a software upgrade, wait 15 minutes for the software programming operation to complete, before the next action. Switch off the machine, then switch on the machine, GP 14. If the on/off switch fails to operate, go to the 03-374 Power Off Failure RAP. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP.
Procedure
1. Switch off the machine, GP 14. Ensure all the connectors on the image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3 and the IOT PWB, PL 1.10 Item 2 are correctly and securely seated. Switch on the machine, GP 14. If the fault was detected during a software upgrade, go to Flag 1. Check P/J107 on the image processing PWB. Re-load the software set, GP 4 Machine Software. Perform OF7 IOT PWB Diagnostics RAP. Go to Flag 2. Check the wiring, GP 7. If necessary, install a new image processing PWB module / LVPS / IOT PWB harness (32-55 ppm) PL 3.20 Item 14 or (65-75 ppm) PL 3.10 Item 14. 03-461 Only: Go to the OF7 IOT PWB Diagnostics RAP. Check CR 27 for an indication of NVM Test Failure. Install a new IOT PWB, PL 1.10 Item 2. Install a new image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3.
2. 3. 4.
5. 6. 7.
July 2005 2-63
03-300, 306, 461, 482, 805, 870
03-300, 306, 461, 482, 805, 870
July 2005 2-64
03-310 Image Processing PWB to UI Error RAP

03-310 The image processing PWB cannot communicate with the UI within one minute of power-on or after three retries.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP.
Procedure
1. Ensure all the connectors on the following PWBs are correctly and securely seated: 2. Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3. Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5. UI PWB, (32-55 ppm) PL 2.15 Item 7 or (65-75 ppm) PL 2.10 Item 6.
Go to Flag 1, Flag 2 and Flag 3. Check the wiring. If necessary, install a new image processing PWB module/UI harness, (32-55 ppm) PL 14.20 Item 9 or (65-75 ppm) PL 14.10 Item 9. Go to Flag 1. Check the voltages. Refer to: 01B 0V Distribution RAP. 01D +3.3V Distribution RAP. 01F +12V Distribution RAP. Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3. UI PWB, (32-55 ppm) PL 2.15 Item 7 or (65-75 ppm) PL 2.10 Item 6.
3.
4.
Install new components as necessary:
July 2005 2-65
03-310
03-315, 325, 347, 348, 349, 355, 400 Image Processing PWB Failure RAP
03-315 The image processing PWB has performed a crash recovery procedure. 03-325 An image processing PWB clock is not functioning. 03-347 The image processing PWB POST has failed the EPC test. 03-348 The image processing PWB POST has failed the ASIC test. 03-349 The image processing PWB POST has failed the rotation memory test. 03-355 The image processing PWB POST has failed the NVM integrity test. 03-400 The image processing PWB cannot detect additional EPC memory.
03-320, 03-322 to 03-324 Image Processing PWB to DADH Error RAP

03-320 The image processing PWB to the DADH communications have failed. 03-322 The DADH has detected a read/write error. 03-323 The DADH has detected a software error. 03-324 The DADH has detected a boot check sum error.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Remove originals from the DADH. Switch off the machine, then switch on the machine, GP 14. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to the OF10 intermittent Failure RAP.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Check that the image processing cooling fan is operating. If necessary, go to the 03A, Image Processing Cooling Fan Failure RAP. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP.
Procedure
1. Ensure all the connectors on the following PWBs are correctly and securely seated: 2. Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3. Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5. DADH PWB, PL 5.10 Item 5.
Check also, the in-line connector in the communications/power cable, PL 5.10 Item 6.
Procedure
1. Ensure all the connectors on the following PWBs are correctly and securely seated: 2. 3. Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3. EPC memory PWB, (32-55 ppm) PL 3.20 Item 12 or (65-75 ppm) PL 3.10 Item 12.
Go to Flag 2. Check the voltages. Refer to: 01B 0V Distribution RAP. 01D +3.3V Distribution RAP. 01G +24V Distribution RAP.
Go to dC640 Video Path Diagnostics. Perform the Scanner Video Test. Install new parts as necessary: EPC memory PWB, (32-55 ppm) PL 3.20 Item 12 or (65-75 ppm) PL 3.10 Item 12. Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3.
3. 4. 5. 6.
Go to Flag 1 and Flag 2. Check the wiring, GP 7. If necessary, install a new communication/power cable, PL 5.10 Item 6. If the fault was detected during a software upgrade, go to Flag 3. Check the connection. Reload the software, GP 4, Machine Software. Go to dC640 Video Path Diagnostics. Perform the Scanner Video Test. Install new components as necessary: Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3. DADH PWB PL 5.10 Item 5.
03-315, 325, 347, 348, 349, 355, 400, 03-320, 03-322 to
July 2005 2-66
July 2005 2-67
03-320, 03-322 to 03-324
03-330, 03-462 Image Processing PWB to Scanner Fault Entry RAP

03-330 An image processing PWB to scanner PWB communications error has been detected. 03-462 A speed mismatch between the image processing PWB and the scanner has been detected in the NVM.
03-330A, 03-462A Image Processing PWB to Scanner Fault RAP (32-55 ppm)
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Make sure that the correct RAP is used. To identify the correct RAP to use, go to the 03330, 03-462 Image Processing PWB to Scanner Faults Entry RAP. Switch off the machine, then switch on the machine, GP 14. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Identify the speed of the machine, refer to SCP 7 Machine Features. Perform one of the steps that follow: If the speed of the machine is between 32 and 55 ppm, go to the 03-330A, 03-462A Image Processing PWB to Scanner Faults RAP (32-55 ppm). If the speed of the machine is between 65 and 75 ppm, go to the 03-330B, 03-462B Image Processing PWB to Scanner Faults RAP (65-75 ppm).
Procedure
1. Ensure all the connectors on the following PWBs are correctly and securely seated: 2. Image processing PWB, PL 3.20 Item 3. Power distribution PWB, PL 3.20 Item 5. Scanner PWB, PL 14.25 Item 4. CCD PWB, PL 14.25 Item 19.
Go to Flag 1, Flag 2 and Flag 3. Check the wiring. Repair or install new harnesses as necessary, PL 14.25. NOTE: Flag 4 indicates the main communication lines.
3.
Go to Flag 1 and Flag 2. Check the voltages. Refer to: 01B 0V Distribution RAP. 01D +3.3V Distribution RAP. 01F +12V Distribution RAP, 01G +24V Distribution RAP.
4. 5. 6.
Go to dC640 Video Path Diagnostics. Perform the Scanner Video Test. Re-load the software, GP 4 Machine Software. If necessary, install new components: Scanner PWB, PL 14.25 Item 4. Power distribution PWB, PL 3.20 Item 5. Image processing PWB, PL 3.20 Item 3. Scanner module, PL 14.20 Item 1. NOTE: If installing a new scanner module, ensure that the scanner is the correct speed for the machine. 32-38 cpm scanners have serial numbers beginning with 3. 45-55 cpm scanners have a serial number beginning with 5. Refer to REP 14.1A for location of the serial number.
03-330, 03-462, 03-330A, 03-462A
July 2005 2-68
July 2005 2-69
03-330A, 03-462A
03-330A, 03-462A
July 2005 2-70
03-330B, 03-462B Image Processing PWB to Scanner Fault RAP (65-75 ppm)
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Make sure that the correct RAP is used. To identify the correct RAP to use, go to the 03330, 03-462 Image Processing PWB to Scanner Faults Entry RAP. Switch off the machine, then switch on the machine, GP 14. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP.
Procedure
1. Ensure all the connectors on the following PWBs are correctly and securely seated: Image processing PWB, PL 3.10 Item 3. Power distribution PWB, PL 3.10 Item 5. Scanner PWB, PL 14.16 Item 8. Scan carriage assembly, PL 14.15 Item 1.
NOTE: To gain access to the scanner PWB and scan carriage assembly, remove the document glass, PL 14.10 Item 5 and the scanner PWB cover, PL 14.16 Item 9. 2. Go to Flag 1, Flag 2 and Flag 3. Check the harnesses, GP 7. Repair or install new harnesses as necessary: 3. 4. 5. 6. Image processing PWB/scanner PWB harness, PL 14.16 Item 6. Power distribution PWB/scanner PWB harness, PL 14.16 Item 7. Scan ribbon cable, PL 14.15 Item 4. 01B 0V Distribution RAP. 01D +3.3V Distribution RAP. 01F +12V Distribution RAP. 01G +24V Distribution RAP.
Go to Flag 2. Check the voltages. Refer to:
Go to dC640 Video Path Diagnostics. Perform the Scanner Video Test. Re-load the software, GP 4, Machine Software. If necessary, install new components: Scanner PWB, PL 14.16 Item 8. Power distribution PWB, PL 3.10 Item 5. Image processing PWB, PL 3.10 Item 3. Scan carriage assembly PL 14.15 Item 1. Figure 1 Circuit diagram
July 2005 2-71
03-330B, 03-462B
03-330B, 03-462B
July 2005 2-72
03-340, 03-416 Image Processing PWB to Network Controller Fault RAP

03-340 The image processing PWB to the network controller communications have failed after three retries. 03-416 The network controller software version supplied at power on is not compatible with the image processing software.
5. 6.
If the fault was detected during a software upgrade, or if the fault is 03-416, reload the software, GP 4 Machine Software. Switch off the machine, GP 14. Note which ports the network controller - image processor cable, PL 16.10 Item 12 is connected to. Connect the cable between the three remaining combination of ports. After each change of port, switch the machine on, GP 14, and check if the fault is still present. If a bad port is identified, ensure it is documented in the service log book. To check the image processing module to network controller communications, print test pattern 19, refer to dC606. If the fault is still present, perform the following or install new components as necessary: Reload the software, GP 4. Network controller - firewire cable, PL 16.10 Item 12. Image processing fireWire PWB, (32-55 ppm) PL 3.15 Item 6 or (65-75 ppm) PL 3.11 Item 7. Riser PWB, (32-55 ppm) PL 3.15 Item 3 or (65-75 ppm) PL 3.11 Item 6. Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3. Network controller replacement kit, PL 16.10 Item 15. NOTE: The network controller power cord is connected to PJ23, refer to 01C AC Power RAP.
7.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Ensure the network controller is working correctly, refer to 16A Network Controller RAP. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP. Ask the customer if the network controller regularly fails to boot up and the machine displays the message Network Controller Unavailable. If this condition is fixed when the machine is switched off, then switched on, install a network controller replacement kit, PL 16.10 Item 15.
Procedure
1. (32-55 ppm Only) Ensure the following connectors are securely connected: 2. P/J101 and P/J156 on the riser PWB, PL 3.15 Item 3. P/J101 on the image processing PWB, PL 3.20 Item 3. P/J156 on the FireWire PWB, PL 3.15 Item 6. Port 1 or Port 2 on the FireWire PWB, PL 3.15 Item 6. The FireWire connections on the network controller PWB, PL 16.10 Item 1 at Port 1 or Port 2. P/J101 and P/J156 on the riser PWB, PL 3.11 Item 6. P/J101 on the image processing PWB, PL 3.10 Item 3. P/J156 on the FireWire PWB, PL 3.11 Item 7. Port 1 or Port 2 on the FireWire PWB, PL 3.11 Item 7. The FireWire connections on the network controller PWB, PL 16.10 Item 1 at Port 1 or Port 2.
(65-75 ppm Only) Ensure the following connectors are securely connected:
3. 4.
Go to Flag 1. Check the cable. If necessary, install a new network controller - firewire cable, PL 16.10 Item 12. Go to Flag 2. Check the voltages. Refer to: 01B 0V Distribution RAP. 01D +3.3V Distribution RAP. 01E +5V Distribution RAP. 01F +12V Distribution RAP. July 2005 2-73 Status Indicator RAPs
03-340, 03-416
03-340, 03-416
July 2005 2-74
03-336 FAX Card Self Test Failure RAP

03-336 Power on self test failure detected on the embedded FAX PWB.
03-338 FAX Communication Error RAP

03-338 No response detected to commands from the image processing PWB to the embedded Fax PWB.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Perform the following: Go to 20G Embedded FAX Checkout. Clear the FAX card NVM. Go to dC132, select Embedded FAX NVM initialisation and perform the routine All FAX card NVM. Install new embedded FAX PWB, PL 20.10 Item 4. Perform the following: Remove, then re-install the embedded FAX PWB, PL 20.10 Item 4. Go to 20G Embedded Fax Checkout. Install new embedded Fax PWB, PL 20.10 Item 4. Install a new compact flash memory, PL 20.10 Item 3.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14.
July 2005 2-75
03-336, 03-338
03-350, 03-351, 03-354 IOT to Tray 1 and Tray 2 PWB Error RAP
03-350 The IOT has detected no response from the tray 1 and 2 control PWB to the ping command. 03-351 Tray 1 and 2 control PWB has detected a feed buffer overflow. 03-354 Communications failure. Tray 1 and 2 control PWB has detected a communications failure.

Procedure
1. 2. 3. 4. Ensure P/J9 and P/J382 are correctly and securely connected. Perform OF7 IOT PWB Diagnostics RAP. Go to Flag 1. Check the harness. Repair as necessary, GP 7. Go to Flag 2. Check the +5V and 0V lines. Refer to: 5. P/J382 01E 5V Distribution RAP. 01B 0V Distribution RAP.
Go to Flag 2. Check for the presence of pulses on the data and clock lines, using the AC volts range of the meter. NOTE: Pulses should be measured approximately every 20 seconds. Between pulses, the voltage should be approximately 1.5VAC.
6. 7.
Re-load the software, GP 4 Machine Software. Install new components as necessary: IOT PWB, PL 1.10 Item 2. Tray 1 and 2 control PWB, PL 7.10 Item 2.
03-350, 03-351, 03-354
July 2005 2-76
July 2005 2-77
03-350, 03-351, 03-354
03-359, 03-407 HCF Communications and Detection Error RAP

03-359 The HCF has failed to respond to tray 1 and 2 control PWB ping requests. 03-407 The system has failed to detect the HCF module at power on.
Procedure
1. 2. 3. Ensure the P/Js on the tray 1 and 2 control PWB, PL 7.10 Item 2 and the HCF PWB, PL 7.20 Item 2 are correctly and securely connected. Go to Flag 1. Check the harness. Repair as necessary, GP 7. Go to Flag 1. Check the power supply lines. Refer to: 4. 01G +24V Distribution RAP. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP. 5.
Go to Flag 2. Check for the presence of pulses on the two data lines, using the AC volts range of the meter. NOTE: Pulses should be measured approximately every 20 seconds. Between pulses, the voltage should be approximately 1.5VAC. As necessary, install new components: Tray 1 and 2 control PWB, PL 7.10 Item 2. HCF control PWB, PL 7.20 Item 2.
6.
Reload the software, GP 4, Machine Software.
03-359, 03-407
July 2005 2-78
03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP

03-360 The IOT to output device communications have failed. 2. 03-408 The IOT has failed to detect the OCT at power on. 03-410 The system failed to detect the output device at power on. 03-418 The system has detected that the output device software is not compatible with the image processing software. 3. 4. 5.
HCSS Only. P/J427 on the HCSS PWB, P/J151 on the Power and Control Module and P/J11 on the IOT PWB. NOTE: The HCSS PWB is installed on the HCSS and HCSS BM.
Go to Flag 1 and Flag 2. Check the harnesses. Repair as necessary, GP 7. Perform the OF7 IOT PWB Diagnostics RAP. OCT Only. If the problem persists install a new OCT, PL 12.10 Item 2. 1K LCSS Only. Perform the following: Go to the 11C-120 1K LCSS Power Distribution RAP. Check the +5V and +24V supply from the power supply module to the 1K LCSS PWB. Ensure that the voltages are steady. Ensure that there is a good ground contact between the power supply module, PL 11.124 Item 2 and the 1K LCSS frame. If necessary, install a new power supply module, PL 11.124 Item 2. Remove fuse F1 from the 2K LCSS PWB. Check the fuse. If the fuse is good, reinstall the fuse. If fuse F1 is blown, install a new 2K LCSS PWB, PL 11.26 Item 1. Go to the 11D-110 2K LCSS Power Distribution RAP. Check the +5V and +24V supply from the power supply module to the 2K LCSS PWB. Ensure that the voltages are steady. Ensure that there is a good ground contact between the power supply module, PL 11.26 Item 2 and the 2K LCSS frame. If necessary, install a new power supply module, PL 11.26 Item 2. Go to the 11C-130 HCSS Power Distribution RAP. Check the +5V and +24V supply from the power supply module to the HCSS PWB. Ensure that the voltages are steady. Ensure that there is a good ground contact between the power supply module, PL 11.56 Item 2 and the HCSS frame. If necessary, install a new power supply module, PL 11.56 Item 2. Go to the 11C-170 HCSS BM Power Generation and Distribution RAP. Check the +5V and +24V supply from the power supply module to the HCSS PWB. Ensure that the voltages are steady. Ensure that there is a good ground contact between the power supply module, PL 11.92 Item 2 and the HCSS BM frame. If necessary, install a new power supply module, PL 11.92 Item 2.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1K LCSS Only. Un-dock the 1K LCSS from the machine, refer to REP 11.11-120 1K LCSS Removal. Check that the docking actuator, PL 11.102 Item 7 is correctly installed. 2K LCSS Only. Perform REP 11.13-110 LCSS Un-docking. Check that the docking actuator, PL 11.4 Item 7 is correctly installed. HCSS Only. Perform REP 11.19-130 HCSS Un-docking. Check that the docking actuator, PL 11.34 Item 4 is correctly installed. HCSS BM Only. Perform REP 11.13-170 HCSS BM Un-docking. Check that the docking actuator, PL 11.64 Item 4 is correctly installed. Switch off the machine, then switch on the machine, GP 14. Ensure the output device power cord is connected to PJ22 on the Power and Control Module. Check in the fault history file for other 03-XXX fault codes. If the 03-XXX fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP. 8. 7. 6.
2K LCSS Only. Perform the following:
HCSS Only. Perform the following:
HCSS BM Only. Perform the following:
Procedure
CAUTION Do not connect the output device power cord directly to the AC wall outlet. The output device cannot operate without the machine. The machine controls the distribution of electricity to the output device for correct power on and power off sequencing. NOTE: No parts of the OCT are spared. Where necessary, install a new OCT, PL 12.10 Item 2. 1. As necessary, ensure the following connectors are correctly and securely connected: OCT Only. P/J495 on the OCT PWB, P/J151 on the Power and Control Module and P/J11 on the IOT PWB. 1K LCSS Only. P/J3 on the 1K LCSS, P/J151 on the Power and Control Module and P/J11 on the IOT PWB. 2K LCSS Only. P/J301 on the 2K LCSS PWB, P/J151 on the Power and Control Module and P/J11 on the IOT PWB. 9.
If the correct output device is not detected, go to Flag 3. Check that the voltages on the device ID lines are correct according to the table in Figure 1. Install new components as necessary: IOT PWB, PL 1.10 Item 2. 1K LCSS PWB, PL 11.124 Item 1. 2K LCSS PWB, PL 11.26 Item 1. HCSS PWB, PL 11.46 Item 5 or PL 11.72 Item 5. OCT, PL 12.10 Item 2.
10. Connect the power cord and switch on the power to the machine, GP 14.
July 2005 2-79
03-360, 03-408 to 03-410, 03-418
03-360, 03-408 to 03-410, 03-418
July 2005 2-80
03-363 HCSS BM Communications Failure RAP

03-363 The loss of communications between the HCSS PWB and the BM PWB.

Procedure
1. Ensure P/J433 and P/J426 on the HCSS PWB, PL 11.92 Item 5 and P/J559 and P/J553 on the BM PWB, PL 11.86 Item 10 are correctly and securely seated. NOTE: P559 connects into the right hand side of J559. P433 connects into the left hand side of J433. 2. 3. 4. Go to Flag 1 and Flag 2. Check the harnesses, refer to GP 7. Repair as necessary, REP 1.2. Go to Flag 1. Check the voltages. If necessary, go to the 11C-170 HCSS BM Power Distribution RAP. As necessary, install new components: 5. HCSS PWB, PL 11.92 Item 5. BM PWB, PL 11.86 Item 10.
Reload the software, GP 4 Machine Software.
July 2005 2-81
03-360, 03-408 to 03-410, 03-418, 03-363
03-365 IOT Bus Failure RAP

03-365 The communications driver has failed. NOTE: This fault code can occur when the driver fails because of system electrical noise.

Procedure
NOTE: The IOT controller should clear an I2C bus fault indication after five seconds. 1. 2. 3. Ensure the P/Js on the IOT PWB, PL 1.10 Item 2 are correctly seated. Check that there is continuity between the upper and lower registration guide. Ensure that the screw that secures the upper and lower registration guides is tight, Figure 1. Check that there is continuity between the halo guide and the registration guide. Raise and lower the short paper path assembly, PL 10.20, several times to ensure that the continuity is consistent. If the continuity is inconsistent, perform the following: 4. 5. 6. Examine the registration and halo guide bias contact for deformation or damage, PL 8.15 Item 23. Ensure the transfer/detack harness is routed correctly at the rear of the short paper path, refer to REP 10.1.
This fault may be caused by a ground fault, perform 01A Ground Distribution RAP. Reload the software, GP 4 Machine Software. Install a new IOT PWB, PL 1.10 Item 2.
03-363, 03-365
July 2005 2-82
Upper registration guide Lower registration guide Halo guide
03-371, 03-372 Fuser and Xerographics CRUM Communication Error RAP

03-371: The fuser CRUM communications have failed. 03-372: The xerographics CRUM communications have failed.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Ensure the fuser module, (32-55 ppm) PL 10.8 Item 1 or (65-75 ppm) PL 10.10 Item 1 is correctly installed. Ensure the xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2 is correctly installed. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP.
Registration and halo guide bias contact
Registration guides securing screw.
Procedure
CAUTION To prevent damage to the CRUMs, remove the fuser and xerographic modules when checking for continuity. 1. Figure 1 Component Location Ensure the P/Js on the IOT PWB, PL 1.10 Item 2 and the main drive motor and PWB assembly, (32-55 ppm) PL 4.15 Item 6 or (65-75 ppm) PL 4.10 Item 6 are correctly and securely connected. Perform OF7 IOT PWB Diagnostics RAP. Switch off the machine, GP 14. Go to Flag 1. Disconnect P/J8 on the IOT PWB. Switch on the machine, GP 14. Make a copy. Check the fault history for new occurrences of 03371 and 03-372 faults. If new occurrences are not listed, install a new IOT PWB, PL 1.10 Item 2. Go to Flag 1. Check the harness, GP 7 and measure the voltages. As necessary, refer to: 01B 0V Distribution RAP. 01E +5V Distribution RAP.
2. 3.
4.
NOTE: PJ141 and PJ142 are in-line connectors on the rear panel, (refer to Flag 2 and Flag 3). They are connected when the module is installed and are susceptible to damage. 5. 6. 7. 03-371 Only: Go to Flag 2. Check the harness. Repair as necessary, GP 7. 03-372 Only: Go to Flag 3. Check the harness. Repair as necessary, GP 7. Install new components as necessary: 03-371 Only: Fuser connector assembly, (32-55 ppm) PL 4.15 Item 9 or (65-75 ppm) PL 4.10 Item 9. 03-371 Only: Fuser Module, (32-55 ppm) PL 10.8 Item 1 or (65-75 ppm) PL 10.10 Item 1.
July 2005 2-83
03-365, 03-371, 03-372
8.
03-372 Only: Xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2. Main drive motor PWB assembly, (32-55 ppm) PL 4.15 Item 6 or (65-75 ppm) PL 4.10 Item 6. Main Drive Module, (32-55 ppm) PL 4.15 Item 1 or (65-75 ppm) PL 4.10 Item 1.
Reload the software, GP 4 Machine Software.
03-371, 03-372
July 2005 2-84
July 2005 2-85
03-371, 03-372
03-374 Power Off Failure RAP

03-374 The image processing PWB has detected that the LVPS is still on, 30 seconds after a power off request.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. If possible, switch off the machine, then switch on the machine GP 14. If the UI fails to respond, perform the 03-310 Image Processing PWB to UI Errors RAP. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to OF10 intermittent Failure RAP.
A Go to Flag 2. Measure the voltage at P/J1 pin 15 on the IOT PWB. Operate the on / off switch. A single low pulse is detected. Y N Go to Flag 2. Check the wiring. Repair as necessary, GP 7. Install new components as necessary: Image processing PWB, (32-55) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3. IOT PWB PL 1.10 Item 2.
Go to Flag 2. Set the meter to measure frequency. Check the pulses at P/J1 pin 13, on the IOT PWB. These are approximately 1Hz pulses. The pulses have stopped. Y N Install a new IOT PWB, PL 1.10 Item 2. Perform the following: Check that all associated wiring is in good condition, GP 7. Reload the software, GP 4, Machine Software. Image processing PWB, (32-55) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3.
Procedure
Ensure the P/Js on the IOT PWB, PL 1.10 Item 2 and the image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3 are correctly and securely connected. The fault is still present. Y N Perform SCP 6 Final Actions. Remove the left hand cover, PL 8.10 Item 3. Go to Flag 1. Measure the voltages at the on/off switch terminals. The voltages are +3.3V and 0V. Y N Go to: GP 13 How to check a switch. P/J5. 01B, 0V Distribution RAP. 01J Power On and LVPS Control Signals RAP. If necessary, install a new on/off switch, PL 1.10 Item 8.
NOTE: The LVPS is software controlled. When the voltage on PJ26 is low, the LVPS should be on. When the voltage on PJ26 pin 7 is high, the LVPS should be off. Go to Flag 3. Measure the voltage at P/J26 pin 7 on the IOT PWB. Operate the on / off switch. Select power down then confirm from the UI. The voltage changes from low to high within 30 seconds. Y N Install new components as required: IOT PWB, PL 1.10 Item 2. Image processing PWB, (32-55) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3.
Check the state of the LVPS by observing the power indication LEDs on the IOT PWB, (refer to the OF7 IOT PWB Diagnostics RAP). The LVPS has switched off. Y N Install a LVPS and base module, PL 1.10 Item 3. A Status Indicator RAPs
03-374
July 2005 2-86
July 2005 2-87
03-374
03-395, 396, 852, 853 IOT PWB Fault RAP

03-395 The IOT has cycled without printing. 03-396 The photoreceptor is detected not turning while the laser is on. 03-852 IOT has detected that it is out of timers. 03-853 IOT has detected that it is nearly out of timers. Also use this RAP for fault code 06-350 ROS Laser Not Under Control.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to the OF10 intermittent Failure RAP.
Procedure
1. 2. Ensure all the P/Js on the IOT PWB, PL 1.10 Item 2 are correctly and securely connected. 03-395 Only: This fault can be caused by a poor ground on the duplex tray or a paper path problem. Check the active fault list for an 08-XXX or 09-XXX. Go to the indicated RAP. 03-395 Only: This fault can also be caused by a paper guide in a paper tray being set to the wrong paper size. Check the paper guide settings in the paper trays. Perform the OF7 IOT PWB Diagnostics RAP. Reload the software set, GP 4, Machine Software. NOTE: The supply harness is a flying lead that is a part of the LVPS and is not spared separately. 6. Go to Flag 1. Check the voltages. As necessary, refer to: 7. 8. 01G +24V Distribution RAP. 01F +12V Distribution RAP. 01E +5V Distribution RAP. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. IOT PWB, PL 1.10 Item 2. LVPS and base module, PL 1.10 Item 3. Figure 1 Circuit diagram
3. 4. 5.
As necessary, install new components:
03-396 Only: If necessary, go to the 04A Main Drive Motor and Photoreceptor Motor RAP. Perform the photoreceptor motor checkout.
03-395, 396, 852, 853
July 2005 2-88
03-397 Main Motor Not Controlled RAP

03-397 The IOT software has detected that the main motor is not being controlled. The software that monitors the main motor and the photoreceptor motor was not reset within the expected time.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to the OF10 intermittent Failure RAP.
Procedure
Ensure the following connectors are securely connected: IOT PWB, PL 1.10 Item 2. LVPS and base module, PL Main drive motor and PWB, (32-55 ppm) PL 4.15 Item 6 or (65-75 ppm) PL 4.10 Item 6.
The fault is still present. Y N Perform SCP 6 Final Actions. Go to Flag 1 and Flag 2. Check the wiring, GP 7. The wiring is good. Y N Repair the wiring. Go to Flag 1. Check the voltages at P/J16, pins 1 and 2 on the LVPS. The voltages are correct. Y N As necessary, refer to: 01B 0V Distribution RAP. 01G +24V Distribution RAP.
Go to Flag 2. Measure the voltage at P/J3 pin 3, on the IOT PWB. Enter dC330 code 04-010, Main Motor On. Stack the photoreceptor motor code, 09-010. The voltage changes from high to low and the main motor runs. Y N Perform the OF7 IOT PWB Diagnostics RAP. If necessary, install new components: IOT PWB, PL 1.10 Item 2. Main drive motor and PWB, (32-55 ppm) PL 4.15 Item 6 or (65-75 ppm) PL 4.10 Item 6.
Reload the software, GP 4, Machine Software. If necessary, install new components: IOT PWB, PL 1.10 Item 2. Main drive motor and PWB, (32-55 ppm) PL 4.15 Item 6 or (65-75 ppm) PL 4.10 Item 6.
July 2005 2-89
03-397
03-397
July 2005 2-90
03-401, 03-403 Fax Not Detected RAP

03-401 The embedded Fax PWB has not been detected or confirmed. 03-403 Extended Fax PWB has not been confirmed or detected.
03-412 Foreign Device PWB Fault RAP

03-412 A foreign interface device was not detected at power on.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. CAUTION Do not show the customer how to install a temporary shorting link. Do not leave a shorting link installed. Switch off the machine, then switch on the machine, GP 14. Ensure the foreign interface PWB, (32-55 ppm) PL 3.10 Item 4 or (65-75 ppm) PL 3.11 Item 3 is securely connected to the image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Perform the following: Check that the embedded FAX PWB has been installed, PL 20.10 Item 4. Check that the Compact Flash is inserted correctly. Go to 20G Embedded Fax Checkout. Install a new embedded Fax PWB, PL 20.10 Item 4.
Procedure
Use a foreign interface test tool (NASG/XCL only), PL 26.10 Item 22 to check the operation of the foreign interface device. If a foreign interface test tool is not available, perform the following procedure: Check the +3.3V LED on the foreign interface PWB. The LED is lit. Y N Go to: 01D +3.3V Distribution RAP. 01B 0V Distribution RAP.
Repeat the above checks for the extended Fax PWB, if necessary install a new extended Fax PWB, PL 20.10 Item 2.
Go to Flag 1. Check the harness. The harness is good. Y N Perform the following as necessary: Repair the harness. Refer to GP 7. Install a new foreign interface harness, (32-55 ppm) PL 3.15 Item 5 or (65-75 ppm) PL 3.11 Item 5.
NOTE: Do not attempt to repair the harness from PJ124 to the foreign device. While the foreign device is connected, go to Flag 2. Check the voltage at PJ124 pin 2. 0V is measured. Y N Disconnect the foreign device. Install a temporary shorting link between pins 2 and 3 on P/J124. Check the voltage at PJ124 pin 2. 0V is measured. Y N Install a new foreign interface PWB, (32-55 ppm) PL 3.15 Item 4 or (65-75 ppm) PL 3.11 Item 3. The foreign device is faulty. Disconnect the foreign device. Install a temporary shorting link between pins 1 and 3 on P/ J124. Check the display. Ensure the machine is now enabled to scan or print. The machine is enabled. July 2005 2-91 Status Indicator RAPs
03-401, 03-403, 03-412
N Install new components as necessary: Install a new foreign interface PWB, (32-55 ppm) PL 3.15 Item 4 or (65-75 ppm) PL 3.11 Item 3. Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3.
Pulsed signal generated when paper longer than 380mm or shorter than 200mm is being fed. This is set using the tools menu. Refer to the Training and Information CD 2. PJ124-7 Premium Selected Pulsed signal generated when reduction/enlarge or multiple images has been selected. This is set using the tools menu. Refer to the Training and Information CD 2. PJ124-8 Copy Count Pulsed signal generated for each sheet fed. This signal is not generated when a sheet of paper is fed as part of job recovery. PJ124-9 Not Used Not used. PJ124-10 Copy Exit Pulsed signal generated for 100-140ms, when the fed sheet exits the fuser. PJ124-11 0V 0V supply from the machine to the foreign device. PJ124-12 Not ready This line is low when the machine is not ready, e.g. machine warming up or a fault condition. PJ124-13 Not Used Not Used. PJ124-14 Not Used Not Used. PJ124-15 Not Used Not Used.
The enable circuits are working correctly. Currently, signals used for billing, e.g. machine function, premium tray, etc. cannot be adequately measured with a standard meter. For a full description of the foreign interface connections at PJ124 in Figure 1, refer to Foreign Interface Signal Descriptions.
Foreign Interface Signal Descriptions

NOTE: If a foreign interface vend adaptor, (32-55 ppm) PL 3.15 Item 8 or (65-75 ppm) PL 3.11 Item 8 is installed, the pin configuration at the output of the vend adaptor will differ from those described below and shown in Figure 1. Refer to your technical specialist. Use this to give a full description of the foreign interface connections at J124 on Figure 1. PJ124-1 Machine enable This line is low when the foreign device is in credit. PJ124-2 Device detected This line is low when connected to the foreign device. PJ124-3 0V 0V supply from the machine to the foreign device, to provide a low signal used at PJ124-1 and PJ124-2. PJ124-4 Machine Function 0 Pulsed signal used in conjunction with PJ124-5 (Machine Function 1). These signals are used to determine if the job is either copy, print, FAX or scan. Refer to Table 1. PJ124-5 Machine Function 1 Pulsed signal used in conjunction with PJ124-4 (Machine Function 0). These signals are used to determine if the job is either copy, print, Fax or scan. Refer to Table 1. Table 1 Machine function coding Job Copy Print FAX Scan Machine Function 0 1 0 1 0 Machine Function 1 1 1 0 0 Copy jobs Print jobs and FAX printing (FAX in) Not enabled Not enabled Notes
PJ124-6 Premium Tray
03-412
July 2005 2-92
July 2005 2-93
03-412
03-417 Incompatible Fax Software RAP

03-417 The Fax software version supplied at power up is not compatible with the image processing software.
03-419 Incompatible Software RAP

03-419 The IOT, DADH or user interface software version supplied at power on is not compatible with the image processing software.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. Perform the following: Reload the software, GP 4. Install a new embedded Fax PWB, PL 20.10 Item 4.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Switch off the machine, then switch on the machine, GP 14. Reload the software, GP 4 Machine Software. Install new parts as necessary: IOT PWB, PL 1.10 Item 2. DADH PWB, PL 5.10 Item 5. User interface PWB, (32-55 ppm) PL 2.15 Item 7 or (65-75 ppm) PL 2.10 Item 6. Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3.
03-417, 03-419
July 2005 2-94
03-423, 424, 433, 434, 821, 822, 831, 832 Print Command Late RAP
03-423 The IOT detected print command late with respect to page sync in simplex 3 mode. 03-424The IOT detected print command late with respect to page sync in simplex 4 mode. 03-433 The IOT detected print command late with respect to page sync in duplex 3 mode. 03-434 The IOT detected print command late with respect to page sync in duplex 4 mode. 03-821 The IOT detected print command late with respect to page sync in simplex 1 mode. 03-822 The IOT detected print command late with respect to page sync in simplex 2 mode. 03-831 The IOT detected print command late with respect to page sync in duplex 1 mode. 03-832 The IOT detected print command late with respect to page sync in duplex 2 mode.
03-480 IOT +24V Supply Failure RAP

03-480 The IOT has detected a +24V supply fault.
Initial Actions
Measure the voltage from F1 fuse on the IOT PWB to the machine frame. The F1 is a small white fuse under PJ27 on the IOT PWB. Refer to 01G +24V Distribution RAP, figure 4. If the voltage is less than +24V, install a new LVPS, PL 1.10 Item 3.
Procedure
1. Perform the OF7 IOT PWB Diagnostics RAP.
Procedure
These codes record events in the fault history file, but do not prevent the machine operating normally. These faults will also result in a blank sheet being delivered to the output tray. Delete the job and switch off the machine, then switch on the machine, GP 14. If the fault is still present, go to the 06-340 ROS Laser Failure RAP.
July 2005 2-95
03-423, 424, 433, 434, 821, 822, 831, 832, 03-480
03-700, 03-780, 03-785, 03-790 Power On/Power Off Event Fault RAP
03-700 This fault code in the fault history file indicates that the image processor module has performed its power on sequence. 03-780 This fault code in the fault history file indicates that quick restart has been selected from the power down options pop up window. 03-785 This fault code in the fault history file indicates that power off has been selected from the power down options pop up window. 03-790 This fault code in the fault history file indicates that power off has been selected from the machine fault pop up window.
03-770 IOT PWB Software Reset RAP

03-770 This fault code in the fault history file indicates that the IOT PWB has been reset due to a software fault.
Procedure
This code records an event in the fault history file, but does not prevent the machine operating normally.
Procedure
These codes record events in the fault history file, but do not prevent the machine operating normally. They will be visible in the fault history file adjacent to the fault that caused the user to switch off the machine, then switch on the machine. They can therefore be used as an aid to identifying the root cause of faults.
03-700, 03-780, 03-785, 03-790, 03-770
July 2005 2-96
03-777 Power Loss Detected RAP

03-777 This fault code in the fault history file indicates that the system has previously detected a power input loss.
03A Image Processing Cooling Fan Failure RAP

Use this RAP if the image processing cooling fan is suspected of failure.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. CAUTION Note the orientation of the cooling fan, (32-55 ppm) PL 3.20 Item 2 or (65-75 ppm) PL 3.10 Item 2 before installing a new component. 1. Go to Flag 1. Check the cooling fan in the image processing module. Refer to: 2. GP 10, How to Check a Motor. P/J134, on the Power Distribution PWB. 01F, +12V Distribution RAP. 01B, 0V Distribution RAP. Image processing cooling fan, (32-55 ppm) PL 3.20 Item 2 or (65-75 ppm) PL 3.10 Item 2. Power distribution PWB, (32-55 ppm) PL 3.20 Item 5 or (65-75 ppm) PL 3.10 Item 5.
Procedure
1. 2. Check with the customer that the AC mains (line) input power supply is not experiencing interruptions. Check with the customer that the machine does not share a power supply with any other equipment. Sharing a power supply may cause the safety over current device to switch off the electricity to the machine. This would cause a 03-777 fault. If possible, ensure the machine is connected to a dedicated power supply. Go to the 01C AC Power RAP and check the power input circuit and its connectors. Check in the fault history file for other 03-xxx fault codes. If the 03-xxx fault codes occur in a random manor, the cause may be due to electrical noise. Go to the OF10 intermittent Failure RAP.
3. 4.
If necessary, install a new components:
July 2005 2-97
03-777, 03A
03B Mark Service Unavailable RAP

Before performing this RAP, any relevant status code RAP must have been performed.

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14.
Procedure
1. Switch off the power, disconnect the power cord and ensure the P/Js on the IOT PWB, PL 1.10 Item 2 and the image processor PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3 are properly installed. Reload the software, GP 4, Machine Software. Ensure that the output device communications cord is connected and secure, at PJ151 on the Power and Control Module at the rear of the machine. Install new components: IOT PWB, PL 1.10 Item 2. Image processor PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3.
2. 3. 4.
03B
July 2005 2-98
04A Main Drive Motor and Photoreceptor Motor RAP

Use this RAP to determine failures of the main drive motor and the photoreceptor motor.
IOT PWB, PL 1.10.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Go to Flag 1. Check for +24V between P/J147 pin 1 and pin 2 on the Main Drive PWB. +24V is measured. Y N Check the wiring, GP 7, to the LVPS. Refer to: 01H LVPS - Short Circuits and Overloads RAP. 01B 0V Distribution RAP.
Enter dC330, code 04-010 main drive motor and code 09-010 photoreceptor motor, Figure 1. Press Start. The main drive motor and the photoreceptor motor turn. Y N If the photoreceptor motor does not turn, go to the 04A Photoreceptor Motor Checkout. If the main drive motor does not turn, go to the 04A Main Drive Motor Checkout. Check all the wiring and connections between the IOT PWB and the main drive module for damage and loose connections.
Photoreceptor motor
04A Photoreceptor Motor Checkout

Go to Flag 3 and Flag 4. Check the wiring, GP 7. Refer to: P/J3, IOT PWB. P/J148, Main Drive PWB. P/J151, Main Drive PWB. Main drive motor and PWB assembly (32- 38 ppm), PL 4.15 Item 6. Main drive motor and PWB assembly (45- 55 ppm), PL 4.15 Item 6. Main drive motor and PWB assembly (65 - 75 ppm), PL 4.10 Item 6. Main drive module (32- 38 ppm), PL 4.15 Item 1. Main drive module (45- 55 ppm), PL 4.15 Item 1. Main drive module (65 - 75 ppm), PL 4.10 Item 1. IOT PWB, PL 1.10 Item 2. Figure 1 Component location Main drive motor
04A Main Drive Motor Checkout

Go to Flag 2. Check the wiring, GP 7. Refer to: P/J3, IOT PWB P/J148, Main Drive PWB. Main drive motor and PWB assembly (32- 38 ppm), PL 4.15 Item 6. Main drive motor and PWB assembly (45- 55 ppm), PL 4.15 Item 6. Main drive motor and PWB assembly (65 - 75 ppm), PL 4.10 Item 6.
July 2005 2-99
04A
04A
July 2005 2-100
05-300 DADH Open RAP

05-300 The DADH closed switch detects that the DADH is open during run.
Initial Actions
Check that the DADH magnet is installed and aligned correctly. Refer to Figure 1 (32-55 ppm) or Figure 2 (65-75 ppm). NOTE: The DADH has two magnets. The center magnet activates the DADH closed switch on 32-55 ppm machines, refer to Figure 1. The left magnet activates the DADH closed switch on 65-75 ppm machines, refer to Figure 2. DADH closed switch S05-300
Magnet
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: (32-55 ppm) To get access to the bulkhead connector, remove the user interface assembly, PL 2.15 Item 1. To get access to the DADH closed switch, remove the top cover, PL 14.25 Item 6, from the scanner module. To get access to the scanner PWB, remove the document glass, PL 14.20 Item 5 and the scanner PWB cover, PL 14.25 Item 1. NOTE: (65-75 ppm) To get access to the bulkhead connector, remove the user interface assembly, PL 2.10 Item 1. To get access to the DADH closed switch, remove the top cover, PL 14.10 Item 3, from the scanner module. To get access to the scanner PWB, remove the document glass, PL 14.10 Item 5 and the scanner PWB cover PL 14.16 Item 9. Enter dC330 code 05-300 to check the DADH closed switch, S05-300. Open and close the DADH. The display changes. Y N Go to Flag 1. Check S05-300. References: GP 13 How to Check a Switch. P/J453 and the bulkhead connector. 01D +3.3V Distribution RAP. The 3.3V return in the 01B 0V Distribution RAP. DADH closed switch (32-55 ppm), PL 14.25 Item 6. DADH closed switch (65-75 ppm), PL 14.16 Item 5. Scanner PWB (32-55 ppm), PL 14.25 Item 4. Scanner PWB (65-75 ppm), PL 14.16 Item 8. Bulkhead connector Bulkhead connector
Figure 1 Component location (32-55 ppm)
Magnet DADH closed switch S05-300
Perform the steps that follow. Install new components as necessary: Check that S05-300 is installed correctly. Check the DADH frame for distortion, go to ADJ 5.2. If the DADH frame is distorted, install a new DADH, PL 5.10 Item 9. Figure 2 Component location (65-75 ppm)
July 2005 2-101
05-300
05-305 DADH Top Cover Open RAP

05-305 The DADH top cover interlock switch detects that the top cover is open.
Initial Actions
Remove all documents from the DADH. Check the top cover interlock actuator, Figure 1. If the actuator is damaged, install a new DADH top cover, PL 5.20 Item 15. Make sure the latch springs, PL 5.20 Item 7 are installed correctly. Make sure the top cover closes correctly. If necessary, install a new top access cover assembly, PL 5.20 Item 17.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Enter dC330 code 05-305 to check the DADH top cover interlock switch, S05-305. Activate S05-305. The display changes. Y N Go to Flag 1. Check S05-305. References: GP 13 How to Check a Switch. P/J187, DADH PWB. 01G +24V Distribution RAP. The 24V return in the 01B 0V Distribution RAP. DADH top cover interlock switch, PL 5.15 Item 11. DADH PWB, PL 5.10 Item 5.
Install new components as necessary: Figure 3 Circuit diagram
Check that S05-305 is installed correctly. Install new components as necessary.
05-300, 05-305
July 2005 2-102
Actuator
DADH top cover interlock switch S05-305
July 2005 2-103
05-305
05-310 Document too Short RAP

05-310 The DADH detects a document that is shorter than 110mm.
Initial Actions
Remove all documents from the DADH. Make sure that the documents are longer than 110 mm (4.3 inches).
Procedure
If the documents are longer than 110mm, go to the procedures that follow: 05-330, 05-331 DADH Feed Sensor Failure RAP. 05-335 DADH Takeaway Sensor Failure RAP. 05-350, 05-352 DADH CVT Sensor Failure RAP. 05-340 DADH Registration Sensor Failure RAP.
05-310
July 2005 2-104
05-330, 05-331 DADH Feed Sensor Failure RAP

05-330 The DADH feed sensor does not detect the lead edge of the document within the correct time after the feed motor runs. 05-331 The DADH feed sensor does not detect the trail edge of the document within the correct time.
A While MOT 05-020 runs, stack the code 05-025 to energize the DADH feed clutch, CL05-025. NOTE: The feed clutch stops after 30 seconds. The feed motor stops after 3 minutes. CL05-025 energizes, the nudger rolls and the feed rolls rotate. Y N Perform the steps that follow: Go to the 05E DADH Feed Clutch Failure RAP and check CL05-025. ADJ 5.1, DADH Drive Belt Adjustment. feed roll
Initial Actions
Remove all documents from the DADH. Make sure that the customer is not using damaged documents. If the DADH damages the documents, go to the 05F Damaged Documents RAP. Figure 1. Check that the feed roll assembly is installed correctly, go to REP 5.14. Figure 1. Make sure that the feed rolls are clean and rotate freely, refer to ADJ 5.4. If necessary, install a new feed roll assembly, PL 5.15 Item 1 or feed roll assembly cover, PL 5.15 Item 21. Figure 2. Check the operation of the feed yoke. Make sure that the feed yoke shaft is under the clip. Make sure that the feed yoke spring is connected to the feed assembly and to the feed yoke. While the DADH feed solenoid is not energized, make sure that the feed gates are locked in the down position. Manually activate the DADH feed solenoid then make sure that the feed gates move freely. Check the location of the feed solenoid spring. Make sure the spring is correctly located on the solenoid plunger.
Enter dC330 code 05-010 to energize the DADH feed solenoid, SOL05-010. The assembly lowers, then raises after 10 seconds. Y N Go to Flag 2. Check SOL05-010. References: GP 12 How to Check a Solenoid or Clutch. P/J183, DADH PWB and P/J201. 01G +24V Distribution RAP. The 24V return in the 01B 0V Distribution RAP. DADH feed solenoid, PL 5.15 Item 5. DADH feed assembly, PL 5.15 Item 18. DADH PWB, PL 5.10 Item 5.
Perform the steps that follow: Check that Q05-330 is installed correctly. If necessary, install a new feed roll assembly, PL 5.15 Item 1. Ensure the feed motor drive belt and CVT motor drive belt are tensioned correctly, ADJ 5.1. When large documents are fed (A3 or 11x17 inch), check the items that follow: Check that the CVT motor rotates freely, refer to 05D DADH Motor Failure RAP Check the CVT drive belt, refer to ADJ 5.1 DADH Drive Belt Adjustment. Check that the CVT roll is clean and rotates freely, refer to ADJ 5.4. If necessary install a new CVT motor, PL 5.25 Item 9.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Open the DADH top cover. Remove the DADH rear cover, PL 5.10 Item 1. Hold the top cover interlock switch closed. Enter dC330 code 05-330 to check the DADH feed sensor, Q05-330. Activate Q05-330. The display changes. Y N Go to Flag 1. Check Q05-330. References: GP 11 How to Check a Sensor. P/J184 DADH PWB. 01D +3.3V Distribution RAP. The 3.3V return in the 01B 0V Distribution RAP. DADH feed sensor, PL 5.15 Item 2. DADH PWB, PL 5.10 Item 5.
Go to the 05E DADH Feed Clutch Failure RAP and check CL05-025. Make sure that the size of the documents are sensed correctly. Refer to the 05C Document Size Sensor Failure RAP.
Enter dC330 code 05-020 to run the DADH feed motor, MOT05-020. MOT05-020 runs. Y N Go to the 05D DADH Motor Failure RAP. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-105 Status Indicator RAPs
05-330, 05-331
CVT motor MOT 05-030 Top cover interlock switch
Clip
Feed yoke and spring
Feed motor MOT05-020 Feed clutch CL05-025 Feed yoke shaft
Feed gates
P/J201
Feed solenoid
DADH feed sensor Q05-330
Feed roll assembly
Figure 1 Component location Feed gates
05-330, 05-331
July 2005 2-106
July 2005 2-107
05-330, 05-331
05-335 DADH Takeaway Sensor Failure RAP

05-335 The DADH takeaway sensor does not detect the lead edge of the document within the correct time.
Make sure that the takeaway roll is clean and rotates freely, refer to ADJ 5.4. Make sure that the takeaway roll idlers are clean and rotate freely, refer to ADJ 5.4. Check the takeaway roll static eliminator and ground harness, PL 5.35 Item 7. Make sure that the DADH ground harness is connected correctly, PL 5.10 Item 11. ADJ 5.1 Feed Motor Drive Belt Adjustment.
Initial Actions
Remove all documents from the DADH. Clean the feed rolls, refer to ADJ 5.4. If necessary, install a new feed roll assembly, PL 5.15 Item 1.
NOTE: Perform the DADH Width Guide Adjustment, ADJ 5.3 if the items that follow are installed: A new DADH input tray assembly. A DADH input tray component.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: To get access to the DADH takeaway sensor, remove the DADH top cover, PL 5.20 Item 15. Open the DADH top cover. Enter dC330 code 05-335 to check the DADH takeaway sensor, Q05-335, Figure 1. Activate Q05-335. The display changes. Y N Go to Flag 1. Check Q05-335. References: GP 11 How to Check a Sensor. P/J186 and P/J191, DADH PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Refer to the 3.3V return. DADH takeaway sensor, PL 5.20 Item 11. DADH PWB, PL 5.10 Item 5.
Install new components as necessary: DADH takeaway roll, PL 5.35 Item 6. DADH input tray assembly, PL 5.35 Item 1. DADH top access cover assembly, PL 5.20 Item 17. DADH feed assembly, PL 5.15 Item 18.
If the fault continues, make sure that documents correctly continue past the previous sensor in the document path. Refer to the 05-330, 05-331 DADH Feed Sensor Failure RAP.
Remove the DADH rear cover, PL 5.10 Item 1. Hold the top cover interlock switch closed. Enter dC330 code 05-020 to run the DADH feed motor, MOT05-020. MOT05-020 runs. Y N Go to the 05D DADH Motor Failure RAP. The takeaway roll rotates. Y N Perform the steps follow: Check the feed motor drive belt, PL 5.35 Item 5. ADJ 5.1, Feed Motor Drive Belt Adjustment. Check the takeaway roll and pulley, PL 5.35 Item 6 and PL 5.35 Item 15, refer to GP 7.
Perform the steps that follow: Check that Q05-335 is installed correctly. Go to the 05E DADH Feed Clutch Failure RAP and check the DADH feed clutch.
05-335
July 2005 2-108
Takeaway roll idlers Feed motor tension spring P/J191 Top cover interlock switch
Feed motor MOT05-020 Figure 2 Circuit diagram
Feed motor drive belt
Feed roll assembly
DADH takeaway sensor Q05-335
Takeaway roll
Feed assembly
July 2005 2-109
05-335
05-340 DADH Registration Sensor Failure RAP

05-340 The DADH registration sensor does not detect the lead edge of the document within the correct time.
A The fault is caused if the DADH feed motor runs too slowly in reverse, refer to the 05D DADH Motor Failure RAP. If the fault continues, go to Final Actions.
Final Actions
Perform the steps that follow: Check that Q05-340 is installed correctly. Make sure that the CVT idler rolls are clean and rotate freely, refer to ADJ 5.4. Make sure that the CVT roll is clean, refer to ADJ 5.4. Make sure the feed motor drive belt and the CVT motor drive belt are tensioned correctly, ADJ 5.1. DADH CVT roll, PL 5.25 Item 5. DADH top access cover assembly, PL 5.20 Item 17.
Initial Actions
Remove all documents from the DADH. Remove the DADH top cover assembly, PL 5.20 Item 16. Make sure the harnesses are routed correctly and away from the document path, Figure 1.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: To get access to the DADH registration sensor, remove the DADH top cover, PL 5.20 Item 15. Open the top access cover assembly. Enter dC330 code 05-340 to check the DADH registration sensor, Q05-340, Figure 2. Activate Q05-340. The display changes. Y N Go to Flag 1. Check Q05-340. References: GP 11 How to Check a Sensor. P/J186, DADH PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. DADH registration sensor, PL 5.25 Item 1. DADH PWB, PL 5.10 Item 5.
If the fault continues, make sure that documents correctly exit the previous sensor in the document path. Refer to the 05-350, 05-352 DADH CVT Sensor Failure RAP.
Ground harness
Remove the DADH rear cover, PL 5.10 Item 1. Hold the top cover interlock switch closed. Enter dC330 code 05-030 to check the DADH CVT motor, MOT05-030. MOT05-030 runs. Y N Go to the 05D DADH Motor Failure RAP. The CVT roll rotates. Y N Perform the steps that follow: Check the CVT motor drive belt, PL 5.25 Item 11. Check the CVT motor tension spring. Make sure that the CVT motor drive belt tension is correct, ADJ 5.1. Check the CVT roll pulley, refer to GP 7.
DADH registration sensor Q05-340
Sensor harnesses
If necessary, install a new DADH CVT roll, PL 5.25 Item 5. The fault only occurs in duplex mode. Y N Go to Final Actions. A Status Indicator RAPs
05-340
July 2005 2-110
DADH registration sensor Q05-340
CVT motor tension spring CVT motor MOT05-030
CVT motor drive belt Top cover interlock switch
Feed motor MOT05-020
CVT roll
July 2005 2-111
05-340
05-345, 05-346 DADH Exit Sensor Failure RAP

05-345 The DADH exit sensor does not detect the lead edge of the document within the correct time in the forward mode. 05-346 The DADH exit sensor does not detect the trail edge of the document within the correct time in the forward mode.
A NOTE: The exit roll idlers remain lowered for 30 seconds. Enter dC330 code 05-050 to energize the DADH duplex solenoid, SOL05-050, to lower the exit roll idlers Figure 3. The exit roll idlers lower. Y N Perform the steps that follow: Go to Flag 2. Check SOL050-050. References: GP 12 How to Check a Solenoid or Clutch. P/J181, DADH PWB and P/J205. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return.
Initial Actions
Remove all documents from the DADH exit tray. Raise the DADH, remove all documents that are wound around the CVT roll. Make sure that the customer has set the document width guides correctly.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Enter dC330 code 05-345 to check the DADH exit sensor, Q05-345, Figure 1. Raise the DADH. Activate Q05-345. The display changes. Y N Go to Flag 1. Check Q05-345. References: GP 11 How to Check a Sensor. P/J189, DADH PWB. 01D +3.3 Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. DADH exit sensor, PL 5.30 Item 2. DADH PWB, PL 5.10 Item 5.
Check the baffle assembly link arm, PL 5.30 Item 13. Make sure that the link arm is connected correctly to the DADH duplex solenoid, refer to REP 5.5. DADH duplex solenoid, PL 5.30 Item 4. DADH PWB, PL 5.10 Item 5. Baffle assembly, PL 5.30 Item 5.
Enter dC330 code 05-020 to run the DADH feed motor, MOT05-020. MOT05-020 runs. Y N Go to the 05D DADH Motor Failure RAP. The exit roll rotates. Y N Perform the steps that follow: Check the feed motor drive belt, PL 5.35 Item 5. Check the feed motor tension spring. Make sure that the feed motor drive belt tension is correct, ADJ 5.1. Check the exit roll and pulley, PL 5.35 Item 6 and PL 5.35 Item 15, refer to GP 7.
Close the DADH. Open the DADH top cover. Remove the DADH rear cover, PL 5.10 Item 1. Hold the top cover interlock switch closed. Enter dC330 code 05-030 to run the DADH CVT motor, MOT05-030, Figure 2. MOT05-030 runs. Y N Go to the 05D DADH Motor Failure RAP. The CVT roll rotates. Y N Perform the steps that follow: Check the CVT motor drive belt, PL 5.25 Item 11. Check the CVT motor tension spring. Make sure that the CVT motor drive belt tension is correct, ADJ 5.1. Check the CVT roll pulley, refer to GP 7.
NOTE: If a new DADH input tray assembly is installed, perform the DADH Width Guide Adjustment, ADJ 5.3. If necessary, install a new DADH input tray assembly, PL 5.35 Item 1. The fault only occurs in duplex mode. Y N Go to Final Actions. NOTE: During normal operation, the exit roll idlers remain raised (closed) in simplex mode. In duplex mode, the exit roll idlers remain raised unless the document is longer than 280mm (11 inches). The exit roll idlers raise and lower while feeding longer documents in duplex mode. Exit the diagnostics mode. Close the DADH top cover. Make two copies in duplex mode. Check that the second document is held in the feed rolls until the first document is fed into the output tray. The feed rolls held the second document. Y N Go to the 05E DADH Feed Clutch Failure RAP. B
If necessary, install a new DADH CVT roll, PL 5.25 Item 5.
05-345, 05-346
July 2005 2-112
B Go to Final Actions.
Final Actions
Perform the steps that follow: For 05-345 and 05-346 faults: Check that the pre-scan idlers are clean and rotate freely, refer to ADJ 5.4. Check that the post-scan idlers are clean and rotate freely, refer to ADJ 5.4. Check the CVT ramp assembly for damage and rough edges, (32-55 ppm) PL 14.20 Item 13 or (65-75 ppm) PL 14.10 Item 13. Check the duplex gate for damage and rough edges, PL 5.25 Item 12. Check that Q05-345 is installed correctly. Make sure that the DADH ground harness is connected correctly, PL 5.10 Item 11. Make sure the feed motor drive belt and CVT motor drive belt are tensioned correctly, ADJ 5.1. Top access cover assembly, PL 5.20 Item 17. Baffle assembly, PL 5.30 Item 5. Make sure that the exit rolls are clean and rotate freely, refer to ADJ 5.4. Make sure that the exit roll idlers are clean and rotate freely, refer to ADJ 5.4. Make sure the tension springs on the exit roll shaft are in the correct position, refer to REP 5.5 Check the exit roll static eliminator and ground harness, PL 5.35 Item 7. Check the restack arm for damage or rough edges, PL 5.35 Item 3. Pre-scan idlers Post scan idlers DADH exit sensor Q05-345 Duplex gate Baffle assembly
For 05-346 faults:
NOTE: Perform the DADH Width Guide Adjustment, ADJ 5.3 if the items that follow are installed: A new DADH input tray assembly. A DADH input tray component.
Install new components as necessary: DADH exit roll, PL 5.35 Item 6. DADH input tray assembly, PL 5.35 Item 1.
If the fault continues, make sure that documents correctly exit the previous sensor in the document path. Refer to the 05-340 DADH Registration Sensor Failure RAP.
July 2005 2-113
05-345, 05-346
CVT motor tension spring
CVT motor MOT05-030
Feed motor tension spring Feed motor MOT05-020 Feed motor drive belt
Top cover interlock switch Duplex solenoid SOL05-050
Exit roll pulley
Exit roll
CVT roll
CVT roll pulley and drive belt
Feed Rolls
Feed clutch
Exit roll idlers
05-345, 05-346
July 2005 2-114
05-350, 05-352 DADH CVT Sensor Failure RAP

05-350 The DADH CVT sensor does not detect the lead edge of the document within the correct time in the forward mode. 05-352 The DADH CVT sensor does not detect the lead edge of the document within the correct time in the reverse mode.
Initial Actions
Remove all documents from the DADH.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: To get access to the DADH CVT sensor, remove the DADH top cover, PL 5.20 Item 15. Enter dC330 code 05-350 to check the DADH CVT sensor, Q05-350, Figure 1. Activate Q05350. The display changes. Y N Go to Flag 1. Check Q05-350. References: Figure 4 Circuit diagram GP 11 How to Check a Sensor. P/J186 and P/J191, DADH PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. DADH CVT sensor, PL 5.20 Item 12. DADH PWB, PL 5.10 Item 5.
Remove the DADH rear cover, PL 5.10 Item 1. Hold the top cover interlock switch closed. Enter dC330 code 05-030 to check the DADH CVT motor, MOT05-030. MOT05-030 runs. Y N Go to the 05D DADH Motor Failure RAP. The CVT roll rotates. Y N Perform the steps that follow: Check the CVT motor drive belt, PL 5.25 Item 11. Check the CVT motor tension spring. Make sure that the CVT motor drive belt tension is correct, ADJ 5.1. Check the CVT roll pulley, refer to GP 7.
If necessary, install a new DADH CVT roll, PL 5.25 Item 5. The fault only occurs in duplex mode (fault code 05-352). Y N Go to Final Actions. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-115 Status Indicator RAPs
05-345, 05-346, 05-350, 05-352
A NOTE: The exit roll idlers remain lowered for 30 seconds. Enter dC330 code 05-050 to check the DADH duplex solenoid, SOL05-050, to lower the exit roll idlers, Figure 2. The exit roll idlers lower. Y N Go to Flag 2. Check SOL050-050. References: GP 12 How to Check a Solenoid or Clutch. P/J181, DADH PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. DADH duplex solenoid, PL 5.30 Item 4. DADH PWB, PL 5.10 Item 5. Baffle assembly, PL 5.30 Item 5. CVT motor tension spring CVT motor MOT05-030 CVT motor drive belt Top cover interlock switch P/J191
Install new components as necessary: Feed motor MOT05-020 Feed clutch CL05025
NOTE: During normal operation, the exit roll idlers remain raised (closed) in simplex mode. In duplex mode, the exit roll idlers remain raised unless the document is longer than 280mm (11 inches). The exit roll idlers raise and lower while feeding longer documents in duplex mode. Exit the diagnostics mode. Close the DADH top cover. Make two copies in duplex mode. Check that the second document is held in the feed rolls until the first document is fed into the output tray. The feed rolls held the second document. Y N Go to the 05E DADH Feed Clutch Failure RAP. The fault is caused if the DADH feed motor runs too slowly in reverse, refer to the 05D DADH Motor Failure RAP. If the fault continues, go to Final Actions.
Final Actions
Perform the steps that follow. Install new components as necessary: Check that the CVT roll is clean and rotates freely, refer to ADJ 5.4. Check that Q05-350 is installed correctly, PL 5.20 Item 12. Check the takeaway roll static eliminator and ground harness, PL 5.35 Item 7. Make sure that the DADH ground harness is connected correctly, PL 5.10 Item 11. Make sure the feed motor drive belt tension is correct, ADJ 5.1. DADH feed assembly, PL 5.15 Item 18.
If the fault continues, make sure that documents correctly exit the previous sensor in the document path. Refer to the 05-335 DADH Takeaway Sensor Failure RAP. Duplex solenoid SOL05-050 CVT roll DADH CVT sensor Q05-350 Feed rolls
05-350, 05-352
July 2005 2-116
Exit roll idlers
July 2005 2-117
05-350, 05-352
05A DADH Other Faults RAP

This RAP gives the additional information on common DADH problems. Perform the RAP for all current fault codes before this RAP is performed.
05B DADH Document Present Sensor Failure RAP

Use this RAP when the DADH document present sensor performs as follows: The sensor detects a document when a document is not registered in the input tray during the startup procedure. The sensor detects a document when a document is not registered in the input tray after a jam. The sensor does not detect a document when a document is registered in the input tray. Remove all documents from the DADH. Check the actuator for the document present sensor, PL 5.15 Item 12. The DADH document present sensor can fail to detect the last document in a document set if static electricity is on the input tray. If necessary, clean the input tray with the antistatic fluid, refer to ADJ 5.4.
Procedure
Go to the correct RAP: 05B DADH Document Present Sensor Failure RAP. 05C Document Size Sensor Failure RAP. 05D DADH Motor Failure RAP. 05E DADH Feed Clutch Failure RAP. 05F Damaged Documents RAP.
Initial Actions
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Enter dC330 code 05-310 to check the DADH document present sensor, Q05-310, Figure 1. The display changes. Y N Go to Flag 1. Check Q05-310. References: GP 11 How to Check a Sensor. P/J184, DADH PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. DADH document present sensor, PL 5.15 Item 13. DADH PWB, PL 5.10 Item 5.
Make sure that the area around the sensor is clean. If the problem continues, install new components as necessary: DADH document present sensor, PL 5.15 Item 13. DADH PWB, PL 5.10 Item 5. DADH document present sensor actuator, PL 5.15 Item 12.
05A, 05B
July 2005 2-118
05C Document Size Sensor Failure RAP

DADH document present sensor Q05-310 Use this RAP when the DADH is in the Auto Paper Select mode and does not detect the correct size of paper. Also use this RAP when the DADH detects a document in the input tray when the document tray is empty.
Initial Actions
Make sure that a spot light is not above the DADH. Remove all documents from the DADH and input tray. Make sure that the sensors and the area around the sensors are clean.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: Perform the DADH Width Guide Adjustment, ADJ 5.3 if the items that follow are installed: Figure 1 Component location A new DADH input tray assembly. A DADH input tray component.
Enter dC330 code 05-315 to check the DADH length sensor 1, Q05-315, Figure 1. Activate Q05-315. The display changes. Y N Go to Flag 1. Check Q05-315. References: GP 11 How to Check a Sensor. P/J190, DADH PWB. 01D +3.3 Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. DADH length sensor 1, PL 5.35 Item 8. DADH PWB, PL 5.10 Item 5.
Enter dC330 code 05-320 to check the DADH length sensor 2, Q05-320. Activate Q05-320. The display changes. Y N Go to Flag 2. Check Q05-320. References: Figure 2 Circuit diagram A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-119 Status Indicator RAPs GP 11 How to Check a Sensor. P/J190, DADH PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. DADH length sensor 2, PL 5.35 Item 8.
05B, 05C
A DADH PWB, PL 5.10 Item 5. DADH registration sensor Q05-340
Open the DADH top cover. Enter dC330 code 05-330 to check the DADH feed sensor, Q05330. Activate Q05-330. The display changes. Y N Go to Flag 3. Check Q05-330. References: GP 11 How to Check a Sensor. P/J184, DADH PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. DADH feed sensor, PL 5.15 Item 2. DADH PWB, PL 5.10 Item 5.
Enter dC330 code 05-340 to check the DADH registration sensor, Q05-340. Activate Q05-340. The display changes. Y N Go to Flag 4. Check Q05-340. References: GP 11 How to Check a Sensor. P/J186, DADH PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. DADH registration sensor, PL 5.25 Item 1. DADH PWB, PL 5.10 Item 5.
DADH width guides
Completely open the DADH width guides. Go to Flag 5. Measure the voltage at P/J190 pin 8. Completely close the DADH width guides. The voltage changes from 3.3V to 0V. Y N Remove the DADH input tray assembly, PL 5.35 Item 1. Make sure the arm of the DADH width guide sensor is installed correctly, Figure 2. Check the mechanical operation of the width guides. Install new components as necessary: DADH width sensor, PL 5.35 Item 11. DADH input tray assembly, PL 5.35 Item 1. DADH feed sensor Q05-330 DADH length sensor 1 Q05-315 DADH length sensor 2 Q05-320
Perform the steps that follow: Make sure that the chain 5 NVM parameters for the detection of the size of paper are correct. Refer to dC131. DADH Width Guide Adjustment, ADJ 5.3. DADH PWB, PL 5.10 Item 5. DADH input tray assembly, PL 5.35 Item 1.
05C
July 2005 2-120
DADH width sensor Q05-325
Arm
July 2005 2-121
05C
05C
July 2005 2-122
05D DADH Motor Failure RAP

Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Go to the correct procedure: DADH Feed Motor Failure DADH CVT Motor Failure
NOTE: The component location is shown in Figure 1.
DADH Feed Motor Failure

NOTE: The DADH feed motor runs in the forward and reverse direction during duplex mode. There is not a component control code to reverse the drive of the feed motor. Go to Flag 1. Check the DADH feed motor, MOT05-020. References: GP 10 How to Check a Motor. P/J181, DADH PWB and P/J204. 01G +24V Distribution RAP. 01B 0V Distribution RAP, refer to the 24V return. DADH feed motor, PL 5.15 Item 16. DADH PWB, PL 5.10 Item 5. Figure 1 Component location Feed motor MOT05-020 CVT motor MOT05-030
DADH CVT Motor Failure

Go to Flag 2. Check the DADH CVT motor, MOT05-030. References: GP 10 How to Check a Motor. P/J181, DADH PWB and P/J203. 01G +24V Distribution RAP. 01B 0V Distribution RAP, refer to the 24V return. DADH CVT motor, PL 5.25 Item 9. DADH PWB, PL 5.10 Item 5.
July 2005 2-123
05D
05E DADH Feed Clutch Failure RAP

Use this RAP when the DADH feed clutch does not operate correctly. Also use this RAP if the feed clutch energizes at the wrong time in duplex mode, which causes: Mis-feeds. The feed rolls to reverse and eject the original documents back into the DADH input tray.
Procedure
Go to Flag 1. Check the DADH feed clutch, CL05-025, Figure 1. References: GP 12 How to Check a Solenoid or Clutch. P/J183, DADH PWB and P/J202. 01G +24V Distribution RAP. 01B 0V Distribution RAP, refer to the 24V return. DADH feed clutch, PL 5.15 Item 9. DADH PWB, PL 5.10 Item 5. DADH feed assembly, PL 5.15 Item 18.
05D, 05E
July 2005 2-124
Figure 2 Circuit Diagram
PJ202
Feed clutch CL05-025
July 2005 2-125
05E
05F Damaged Documents RAP

Use this RAP if the documents get damaged by the DADH. Baffle assembly
Procedure
Perform the steps that follow: 1. 2. 3. If the DADH damages the bottom of the documents mid-way along the lead edge, install a new feed roll assembly, PL 5.15 Item 1. ADJ 5.2 DADH height adjustment. Check the input tray for damage, PL 5.35 Item 1. 4. 5. Make sure that the document width guides move freely. Check the takeaway roll assembly and exit roll assembly, PL 5.35 Item 6 for damage and contamination, refer to ADJ 5.4. Check the restack arm for damage, PL 5.35 Item 3. Check the document path for damage. Check the takeaway roll idlers and CVT roll idlers, PL 5.20 Item 3 for damage. Make sure the idlers are clean and rotate freely, refer to ADJ 5.4. Check the duplex gate, PL 5.25 Item 12 for damage. Make sure the duplex gate moves freely. Check the CVT roll, PL 5.25 Item 5 for damage. If necessary, clean the CVT roll, ADJ 5.4. Check the pre-scan idlers, PL 5.25 Item 6 and post scan idlers, PL 5.30 Item 6 for damage. Make sure the idlers are clean and rotate freely, refer to ADJ 5.4. Check the document path for damage. Check the baffle assembly, PL 5.30 Item 5 for damage. Check the exit roll idlers for damage, PL 5.30 Item 8. Make sure the idlers are clean and rotate freely, ADJ 5.4. Figure 1 Component location Pre-scan idlers Post scan idlers CVT roll Duplex gate
Open the DADH top access cover assembly, PL 5.20 Item 17.
Raise the DADH. Lower the baffle assembly, Figure 1.
6. 7.
Check the CVT ramp assembly, (32-55 ppm) PL 14.20 Item 13 or (65-75 ppm) PL 14.10 Item 13 for damage. Make sure the customers documents are within the specification, refer to GP 20.
05F
July 2005 2-126
06-020 ROS Motor Failure RAP

06-020. This fault code has two failure modes. 1. 2. The ROS motor ready signal was not received by the IOT PWB within the set time of the ROS being powered on. The IOT PWB recognizes a change of state of the ROS motor ready signal during operation.
N Go to the relevant RAP: 01B 0V Distribution RAP, refer to the 3.3V return and 24V return. 01D +3.3V Distribution RAP. 01G +24V Distribution RAP.
Procedure WARNING
Avoid exposure to laser beam. Invisible laser radiation.
Enter the dC330 output code 06-020 to run the ROS motor. Go to Flag 2. 0V is available at P/J2 pin 1 on the IOT PWB. Y N Disconnect P/J2. Go to Flag 3. 0V is available at P/J2 pin 6 on the IOT PWB. Y N Install a new IOT PWB, PL 1.10 Item 2. NOTE: The ROS must be removed from the machine, REP 6.1, to disconnect P/ J120 and P/J121. The ROS PWB where P/J120 and P/J121 are connected may not be marked with the correct PJ numbers. P/J120 can be identified as a four way power harness. P/J121 can be identified as a seven way signal harness. Go to Flag 1, Flag 2 and Flag 3. Disconnect P/J120 and P/J121 and check the wiring. The wiring is good. Y N Repair the wiring. Install a new ROS, PL 6.10 Item 4. Install a new IOT PWB, PL 1.10 Item 2. Go to Flag 2. 0V is available at P/J2 pin 1. Y N
Switch off the machine, then switch on the machine, GP 14. The 06-020 fault still exists. Y N Perform SCP 6 Final Actions. Enter the dC330 output code 06-020 and listen for the ROS motor. The ROS motor gives a distinctive ascending frequency sound, of a short duration (5 to 6 seconds) during transition from standby to run. Y N The xerographic module is fully home and the front door is fully closed or the front door interlock is cheated. Y N Correct the condition. If necessary go to the 01-300 Front Door Open RAP. Go to Flag 1. Check the following voltages at P/J18 on the LVPS: +24V between pins 1 and 2. +3.3V between pins 3 and 4. NOTE: It may be necessary to remove the cover, PL 8.25 Item 1, to improve the access to P/J18. The voltages are good.
NOTE: The ROS must be removed from the machine, REP 6.1, to disconnect P/J120 and P/J121. The ROS PWB where P/J120 and P/J121 are connected may not be marked with the correct PJ numbers. P/J120 can be identified as a four way power harness. P/J121 can be identified as a seven way signal harness. Check the continuity of the seven way signal harness between P/J2 and P/J121. The harness is good. Y N Install a new ROS power distribution/communication harness, PL 6.10 Item 5. Install a new ROS, PL 6.10 Item 4. If the fault condition persists, perform the following: Check the condition of the associated wiring and connectors. Repair the wiring or install new components as necessary. Install a new IOT PWB, PL 1.10 Item 2. Install a new ROS, PL 6.10 Item 4.
A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-127 Status Indicator RAPs
06-020
P/J121 P/J120
P/J18 (harness)
ROS
P/J2 (harness) Figure 1 Component location
06-020
July 2005 2-128
06-340 ROS Laser Failure RAP

06-340. The IOT PWB has not detected the ROS laser has reached the operating level.
B NOTE: The ROS must be removed from the machine, REP 6.1, to disconnect P/J120 and P/J121. The ROS PWB where P/J120 and P/J121 are connected may not be marked with the correct PJ numbers. P/J120 can be identified as a four way power harness. P/J121 can be identified as a seven way signal harness. Check the wiring at Flag 1, Flag 2 and Flag 3. The wiring is good. Y N Repair the wiring or install new harness PL 6.10 Item 5. Install a new ROS, PL 6.10 Item 4.
Procedure WARNING
Avoid exposure to laser beam. Invisible laser radiation.
Go to Flag 4. Check that P/J109 (32-55 ppm) or P/J228 (65-75 ppm) on the image processing PWB is securely connected. If the fault is still present, remove the ROS, REP 6.1. Go to Flag 4 and ensure that PJ122 on the ROS is securely connected. If the fault is still present, go to Flag 4 and check the continuity of the ROS data cable ( P/J228 or P/J109 to PJ122). The ROS data cable is good Y N Install a new ROS power distribution/communications harness, PL 6.10 Item 5. Install new parts in the following order: Go to Flag 3, connect a service meter to P/J 2 pin 7 and make a set of 5 copies. 0V is measured at P/J2 pin 7 on the IOT PWB during run. Y N The xerographic module is fully home and the front door is fully closed or the front door interlock is cheated. Y N Correct the condition. Go to Flag 1. Disconnect P/J18 from the LVPS. Check the following voltages on the LVPS: +24V between pins 1 and 2. +3.3V between pins 3 and 4. ROS, PL 6.10 Item 4. Image processing PWB (32-55 ppm), PL 3.20 Item 3. Image processing PWB (65-75 ppm), PL 3.10 Item 3. IOT PWB, PL 1.10 Item 2.
P/J121 P/J120 P/J122 P/J18 (harness)
The voltages are good. Y N Go to the relevant RAP: 01B 0V Distribution RAP, refer to the 3.3V return and 24V return. 01D +3.3V Distribution RAP. 01G +24V Distribution RAP.
ROS
P/J2 (harness) Figure 1 Component Location
Enter the dC330 output code 06-020. Go to Flag 2. The ROS motor gives a distinctive ascending frequency sound, of a short duration (5 to 6 seconds) during transition from standby to run. Y N Go to the 06-020 ROS Motor Failure RAP. A B July 2005 2-129
06-340
06-340
July 2005 2-130
06-350 ROS Laser Not Under Control RAP

06-350. The IOT monitor has not received a reset command from the IOT ROS controller for more than 5 seconds during print.
Procedure
Perform the 03-395, 396, 852, 853 IOT PWB Faults RAP.
July 2005 2-131
06-350
06-350
July 2005 2-132
07-301 Tray 1 Open During Run RAP

07-301 Tray 1 was opened during run when the paper is fed from tray 1.
Initial Actions
Ensure the tray is pushed fully home, Figure 1. Check for obstructions behind the tray.
Procedure
Enter dC330 code 07-301 tray 1 home switch, S07-301. Press Start. Open and fully close the tray. The display changes. Y N Go to Flag 1. Check S07-301. Refer to: GP 13 How to Check a Switch. Tray 1 home (H) +3.3V. Check at the switch terminal on the PWB, Figure 2. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 1 and 2 control PWB, PL 7.10 Item 2. Tray 1 and 2 control PWB
Perform the following: Check the paper size leaf spring are mounted correctly, PL 7.10 Item 3. Check the actuator cam on the paper tray, PL 7.10 Item 1. If the problem continues, install new Tray 1 and 2 control PWB, PL 7.10 Item 2. Tray home actuator cam Tray 1 home switch (top switch) S07-301
July 2005 2-133
07-301
Check the voltage at the switch terminal
Tray 1 home switch
Figure 3 Tray 1 circuit diagram
Figure 2 Tray 1 home switch test point
07-301
July 2005 2-134

07-302 Tray 2 was opened during run when the paper is fed from tray 2.
Initial Actions
Ensure that the tray is pushed fully home, Figure 1. Check for obstructions behind the tray.
Procedure
Enter dC330 code 07-302 tray 2 home switch, S07-302. Press Start. Open and fully close the tray. The display changes. Y N Go to Flag 1. Check S07-302. Refer to: GP 13 How to Check a Switch. Tray 1 home (H) +3.3V. Check at the switch terminal on the PWB, Figure 2. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 1 and 2 control PWB, PL 7.10 Item 2. Tray 1 and 2 control PWB
Perform the following: Check the paper size leaf spring are mounted correctly, PL 7.10 Item 3. Check the actuator on the paper tray, PL 7.10 Item 1. If the problem continues, install new Tray 1 and 2 control PWB, PL 7.10 Item 2. Tray home actuator cam Tray 2 home switch (top switch) S07-302
July 2005 2-135
07-302
Check the voltage at the switch terminal
Tray 2 home switch
Figure 2 Home switch test point
07-302
July 2005 2-136

07-303 Tray 3 open during run when the paper is fed from tray 3.
Initial Actions
Check for obstructions behind the tray. Ensure that the tray is pushed fully home. Check the switch actuator, Figure 1.
Tray 3 home switch S07-303
Procedure
Enter dC330 code 07-303 tray 3 home switch, S07-303. Press Start. Open and fully close the tray. The display changes. Y N Go to Flag 1. Check S07-303. Refer to: GP 13 How to Check a Switch. P/J392, HCF control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 3 home switch, PL 7.20 Item 4. HCF control PWB, PL 7.20 Item 2. Switch actuator
Check the switch holder, PL 7.20 Item 3. If the problem continues, install new components as necessary: Tray 3 home switch, PL 7.20 Item 4. HCF control PWB, PL 7.20 Item 2.
July 2005 2-137
07-303
07-303
July 2005 2-138

07-304 Tray 4 0pen during run when the paper is fed from tray 4.
Initial Actions
Check for obstructions behind the tray. Ensure that the tray is pushed fully home. Check the switch actuator, Figure 1.
Procedure
Enter dC330 code 07-304 tray 4 home switch, S07-304. Press Start. Open and fully close the tray. The display changes. Y N Go to Flag 1. Check S07-304. Refer to: GP 13 How to Check a Switch. P/J392, HCF control PWB. 01B 0V Distribution RAP. Tray 4 home switch, PL 7.20 Item 4. HCF control PWB, PL 7.20 Item 2. Switch actuator
Check the switch holder, PL 7.20 Item 3. If the problem continues, install new components as necessary: Tray 4 home switch, PL 7.20 Item 4. HCF control PWB, PL 7.20 Item 2.
July 2005 2-139
07-304
07-304
July 2005 2-140
07-355 Tray 3 Elevator Lift Failure RAP

07-355 Tray 3 stack height sensor did not actuate within the correct time after the elevator motor turned on. NOTE: Rapid closure of tray 4 when tray 3 is being elevated may cause this fault.
01B 0V Distribution RAP. Tray 3 stack limit switch, PL 8.30. HCF control PWB, PL 7.20 Item 2. CAUTION
Initial Actions
Check that the tray elevator cables and mechanisms are located correctly. Ensure that the tray is pushed fully home. Check for obstructions behind the tray. Check the tray 3 home switch, Figure 1. If the tray only elevates up by 25mm (1 inch) and stops. Go to 07E RAP and check the tray empty actuator.
To prevent damage to the elevator and paper feed mechanism, the paper tray must be pulled out before MOT07-030 is run in diagnostics. Enter dC330 code 07-030 tray 3 elevator motor, MOT07-030. Pull out tray 3. Press Start. The motor runs Y N Go to Flag 4. Check MOT07-030. Refer to: GP 10 How to Check a Motor. P/J395, HCF control PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP Tray 3 elevator motor, PL 7.20 Item 1. HCF control PWB, PL 7.20 Item 2.
Procedure
Enter dC330 code 07-303 tray 3 home switch, S07-303. Press Start. Pull out the tray and push back in. The display changes. Y N Go to Flag 1. Check S07-303. Refer to: GP 13 How to Check a Switch. P/J392, HCF control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP Tray 3 home switch, PL 7.20 Item 4. HCF control PWB, PL 7.20 Item 2.
Perform the following: Check elevator cables, PL 7.15. Check elevator motor drive coupling, PL 7.20 Item 1. Check tray elevator drive gears and drive coupling, PL 7.15. Check the tray 3 empty sensor actuator, PL 8.30 Item 1.
If the fault still occurs then go to 07E Tray 3 or Tray 4 Out of Paper RAP.
Enter dC330 code 07-383 tray 3 stack height sensor, Q07-383. Press Start. Pull out tray 3 and manually activate the stack height sensor on the paper feed assembly. The display changes Y N Go to Flag 2. Check Q07-383. Refer to: GP 11 How to Check a Sensor. P/J392, HCF control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 3 stack height sensor, PL 8.30. HCF control PWB, PL 7.20 Item 2.
Go to P/J396 pin 1 on the HCF control PWB, Flag 4. Manually activate the tray 3 stack limit switch (S07-393) on the paper feed assembly. The voltage changes. Y N Go to Flag 3. Check S07-393. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-141 Status Indicator RAPs GP 13 How to Check a Switch. P/J396, HCF control PWB. 01G +24V Distribution RAP.
07-355
Stack limit switch S07-393 Stack height sensor Q07-383
Tray 3 feed sensor Q08-103 HCF control PWB Tray 3 elevator MOT07-030 Tray 3 home switch S07-303 Tray 3 feed assembly
07-355
July 2005 2-142
07-360 Tray 4 Elevator Lift Failure RAP

07-360 Tray 4 stack height sensor does not actuate within 7 seconds after elevator motor turned on. NOTE: Rapid closure of tray 3 when tray 4 is being elevated may cause this fault.
01B 0V Distribution RAP. Tray 4 stack limit sensor, PL 8.30. HCF control PWB, PL 7.20 Item 2. CAUTION
Initial Actions
Check that the tray elevator cables and mechanisms are located correctly. Ensure that the tray is pushed fully home. Check for obstructions behind the tray. Check the tray home sensor, Figure 1. If the tray only elevates up by 25mm (1 inch) and stops. Go to 07E RAP and check the tray empty actuator.
To prevent damage to the elevator and paper feed mechanism, the paper tray must be pulled out before MOT07-040 is run in diagnostics. Enter dC330 code 07-040 tray 4 elevator motor, MOT07-040. Pull out tray 4. Press Start. The motor runs. Y N Go to Flag 4. Check MOT07-040. Refer to: GP 10 How to Check a Motor. P/J397, HCF control PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 4 elevator motor, PL 7.20 Item 1. HCF control PWB, PL 7.20 Item 2.
Procedure
Enter dC330 code 07-304 tray 4 home switch, S07-304. Press Start. Pull out the tray and push back in. The display changes. Y N Go to Flag 1. Check S07-304. Refer to: GP 13 How to Check a Switch. P/J392, HCF control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 4 home switch, PL 7.20 Item 4. HCF control PWB, PL 7.20 Item 2.
Perform the following: Check elevator cables, PL 7.15. Check elevator motor drive coupling, PL 7.20 Item 1. Check elevator drive gears and drive coupling, PL 7.15. Check the tray 4 empty sensor actuator, PL 8.30 Item 1.
If the fault still occurs then go to 07E Tray 3 or Tray 4 Out of Paper RAP.
Enter dC330 code 07-384 tray 4 stack height Sensor, Q07-384. Press Start. Pull out tray 4 and manually actuate the stack height sensor on the paper feed assembly. The display changes. Y N Go to Flag 2. Check Q07-384. Refer to: GP 11 How to Check a Sensor. P/J392, HCF control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 4 stack height sensor, PL 8.30. HCF control PWB, PL 7.20 Item 2.
Go to P/J398 pin 6 on the HCF control PWB, Flag 4. Manually activate the tray 4 stack limit switch (S07-394) on the paper feed assembly. The voltage changes. Y N Go to Flag 3. Check S07-394. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-143 Status Indicator RAPs GP 13 How to Check a Switch. P/J398, HCF control PWB. 01G +24V Distribution RAP.
07-360
Tray 4 feed assembly Stack limit switch S07-394 Stack height sensor Q07-384
HCF control PWB
Tray 4 elevator motor MOT07-040
Figure 2 Tray 4 Circuit diagram
07-360
July 2005 2-144
07A Tray 1 and Tray 2 False Paper Level RAP

Use this RAP when the copier display instructs the operator to add paper to the tray that is not empty. NOTE: Tray 1 and tray 2 feed mechanisms are identical.
Procedure
Pull out the relevant tray. Check the tray empty sensor actuator, Figure 1. The actuator is located correctly. Y N Install a new tray empty sensor, PL 8.26 Item 10. Enter the relevant code to monitor the tray empty sensor: Tray 1 empty sensor, Q07-331. Enter dC330 code 07-331. Press Start. Tray 2 empty sensor, Q07-332. Enter dC330 code 07-332. Press Start. Manually actuate the tray empty sensor. The display changes. Y N Tray 1: Go to Flag 1. Check S07-331. Tray 2: Go to Flag 3. Check Q07-332. Refer to: GP 11 How to Check a Sensor. Tray 1 P/J381, Tray 1 and 2 control PWB. Tray 2 P/J385,Tray 1 and 2 control PWB 01D +3.3 V Distribution RAP. 01B 0V Distribution RAP. Tray 1 empty sensor, part of PL 8.26 Item 10. Tray 2 empty sensor, part of PL 8.26 Item 10. Tray 1 and 2 control PWB, PL 7.10 Item 2. Figure 1 Component location Enter the relevant code to monitor the tray low paper switch: Tray 1 low paper switch, S07-341. Enter dC330 code 07-341. Press Start. Tray 2 low paper switch, S07-342. Enter dC330 code 07-342. Press Start. Manually actuate the level sensor. The display changes. Y N Tray 1: Go to Flag 2. Check S07-341. Tray 2: Go to Flag 4. Check S07-342. Refer to: GP 13 How to Check a Switch. Tray 1 P/J381, Tray 1 and 2 control PWB Tray 2 P/J385, Tray 1 and 2 control PWB 01D +3.3 V Distribution RAP. 01B 0V Distribution RAP. Tray 1 paper low switch, part of PL 8.26 Item 10. Tray 2 paper low switch, part of PL 8.26 Item 10. Tray 1 and 2 control PWB, PL 7.10 Item 2. Tray 1 empty sensor Q07-331 Tray 2 empty sensor Q07- 342 Tray 1 low paper switch S07-341 Tray 2 low paper switch S07-342
Install new components as necessary.
Perform the following: Check that the actuator moves freely through the tray aperture. Check the paper feed mechanism, PL 8.26 Item 10. Status Indicator RAPs
July 2005 2-145
07A
07A
July 2005 2-146
07B Tray 3 and Tray 4 False Low Paper Level RAP

Use this RAP when the copier displays tray 3 or tray 4 is low on paper when the tray is full.The tray is low on paper message will appear when the tray capacity is at 10%. The machine measurers the time taken for the tray to elevate after being closed, to determine the amount of paper remaining in tray 3 or tray 4. This measurement only occurs if the tray has been open for a minimum of 30 seconds. If the tray is closed within 30 seconds the time-out of the last known paper level is used and no new timing is calculated. NOTE: A low paper condition will be declared if the stack is below 150 sheets.
Procedure
Pull out the relevant tray and allow it to move fully down. Close the tray. The tray moves up. Y N Go to 07-355 Tray 3 Elevator Lift Up Failure RAP. Go to 07-360 Tray 4 Elevator Lift Up Failure RAP. Pull out the tray and load a ream of paper or 500 sheets. Wait for 30 seconds before closing the tray. The message tray is low on paper has changed. Y N Tray 3: Go to Flag 1. Check low paper sensor, Q07-343. Tray 4: Go to Flag 2. Check low paper sensor, Q07-344. Refer to: GP 11 How to Check a Sensor. NOTE: In this check place a piece of paper between the sensor. The check is difficult due to the problem in moving the timing disc. Figure 1. P/J390, HCF control PWB. 01D +3.3 V Distribution RAP. 01B 0V Distribution RAP. Tray 3 elevator motor, PL 7.20 Item 1. Tray 4 elevator motor, PL 7.20 Item 1. HCF control PWB, PL 7.20 Item 2. Figure 1 Component location Tray 3 low paper sensor HCF control PWB P/J 390 Tray 4 low paper sensor
The low paper sensor appears to be working correctly. If the customer is only adding small amounts of paper at a time then the message (Tray is low on paper) will be displayed. Only if the tray is filled with 500 sheets or more will the message be cancelled.
July 2005 2-147
07B
07B
July 2005 2-148
07C Bypass Tray RAP

Use this RAP to identify and correct problems when using the bypass tray.
IOT PWB, PL 1.10 Item 2.
Perform the following: Ensure that the customer is not filling the tray above the max fill line. Clean the feed roll and retard pad with a cloth dampened with water. If necessary install a new feed roll and retard pad assembly, (32-55 ppm) PL 7.35 Item 19, (65-75 ppm) PL 7.30 Item 21.
Initial Actions
Check the condition of the media used in the bypass tray. Refer to IQ1 and GP 20. Check that the width sensor guide is up to the edge of the paper, Figure 1. If there is a width sensing problem, then check that the bypass tray width sensing potentiometer is not damaged, (32-55 ppm) PL 7.35 Item 1, (65-75 ppm) PL 7.30 Item 1.
Procedure
Enter dC330 code 07-335 to bypass tray empty sensor Q07-335. Press Start. Manually actuate the sensor. The display changes. Y N Go to Flag 2.Check Q07-335. Refer to: GP 11 How to Check a Sensor. P/J10, IOT PWB. 01D +3.3 V Distribution RAP. 01B 0V Distribution RAP. Bypass tray empty sensor, (32-55 ppm) PL 7.35 Item 7, (65-75 ppm) PL 7.30 Item 7. IOT PWB, PL 1.10 Item 2. Width sensor guide Q07-350 Feed solenoid SOL08-050
Go to Flag 1. Monitor the voltage on the IOT PWB at PJ10 pin 1 and move the guide in and out. The voltage varies from 0V to +3V. Y N Go to Flag 1. Check Q07-350. Refer to: The width sensor is a potentiometer. The arm on the potentiometer is attached to the bypass tray side guide. This gives a variable voltage to indicate the paper width setting. P/J10, IOT PWB. 01D +3.3 V Distribution RAP. 01B 0V Distribution RAP. Bypass tray width sensor, (32-55 ppm) PL 7.35 Item 1, (65-75 ppm) PL 7.30 Item 1. IOT PWB, PL 1.10 Item 2.
Tray empty sensor Q07-335
Feed roll
Install new components as necessary. Figure 1 Component location
Enter dC330 code 08-050 feed solenoid, SOL08-050. Press Start. The solenoid energized. Y N Go to Flag 3. Check SOL08-050. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-149 Status Indicator RAPs GP 12 How to Check a Solenoid or Clutch. P/J10, IOT PWB. 01G +24 V Distribution RAP. 01B 0V Distribution RAP. Feed solenoid, (32-55 ppm) PL 7.35 Item 4, (65-75 ppm) PL 7.30 Item 4.
07C
07C
July 2005 2-150
07D Tray 1 and 2 Wrong Size Paper RAP

Use this RAP when the paper fed from the tray does not match the paper size indicated by the tray paper size switch. Tray 1 and tray 2 feed mechanisms are identical.
Initial Actions
Check that the tray paper guides are set up to the edges of the paper. The guides are located in the slots in the base of the tray if a standard paper size is used. Check the actuator ribbon on the side of the tray, Figure 1.
Procedure
Check the relevant tray: Tray 1, Go to Table 1. Compare the paper size in the tray to the size switches actuated. Tray 2. Go to Table 2. Compare the paper size in the tray to the size switches actuated. Enter dC330 and relevant component control code as shown in the table. Press Start. Manually activate the paper size switch. The display changes. Y N Tray 1: Go to Flag 1. Tray 2: Go to Flag 2. Check the relevant size switch. Refer to: GP 13 How to Check a Switch. Tray 1 size switch 1, 2, 3 and 4 at the switch on the PWB, Figure 2. Tray 2 size switch 1, 2, 3 and 4 at the switch on the PWB, Figure 4, 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray actuator ribbon Tray 1 and 2 control PWB, PL 7.10 Item 2. Paper size leaf spring Tray 1 and 2 control PWB
Check the following: Paper tray, PL 7.10 Item 1. Paper size leaf spring, PL 7.10 Item 3. Figure 1 Component location
July 2005 2-151
07D
Size switch 1 test point
Table 1 Tray 1 paper size table Size switch 1 (S07-311) +3.3V 0.00V +3.3V +3.3V 0.00V Size switch 2 (S07-312) +3.3V +3.3V 0.00V +3.3V 0.00V +3.3V 0.00V +3.3V 0.00V +3.3V +3.3V 0.00V +3.3V +3.3V 0.00V Size switch 3 (S07-313) 0.00V 0.00V +3.3V 0.00V +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V 0.00V 0.00V +3.3V +3.3V Size switch 4 (S07-314) +3.3V +3.3V +3.3V +3.3V 0.00V 0.00V 0.00V 0.00V +3.3V +3.3V 0.00V 0.00V 0.00V 0.00V 0.00V
Paper Size switch 2 test point A4 LEF A4 SEF A5 LEF Size switch 3 test point A5 SEF A3 SEF Size switch 4 test point
216 x 315 mm SEF 0.00V 216 x 330 mm SEF +3.3V 8.5 x 11 LEF 8.5 x 11 SEF 8.5 x 5.5 LEF 8.5 x 5.5 SEF 11 x 17 SEF 8.5 x 14 SEF 8.5 x 12.4 SEF 8.5 x 13 SEF +3.3V 0.00V 0.00V +3.3V +3.3V +3.3V 0.00V +3.3V
Figure 2 Tray 1 size switch test points
07D
July 2005 2-152
Figure 3 Tray 1 circuit diagram Size switch 3 test point
Figure 4 Tray 2 size switch test point
July 2005 2-153
07D
Table 2 Tray 2 paper size table Size switch 1 (S07-321) +3.3V 0.00V +3.3V +3.3V 0.00V Size switch 2 (S07-322) +3.3V +3.3V 0.00V +3.3V 0.00V +3.3V 0.00V +3.3V 0.00V +3.3V +3.3V 0.00V +3.3V +3.3V 0.00V Size switch 3 (S07-323) 0.00V 0.00V +3.3V 0.00V +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V 0.00V 0.00V +3.3V +3.3V Size switch 4 (S07-324) +3.3V +3.3V +3.3V +3.3V 0.00V 0.00V 0.00V 0.00V +3.3V +3.3V 0.00V 0.00V 0.00V 0.00V 0.00V
Paper A4 LEF A4 SEF A5 LEF A5 SEF A3 SEF
216 x 315 mm SEF 0.00V 216 x 330 mm SEF +3.3V 8.5 x 11 LEF 8.5 x 11 SEF 8.5 x 5.5 LEF 8.5 x 5.5 SEF 11 x 17 SEF 8.5 x 14 SEF 8.5 x 12.4 SEF 8.5 x 13 SEF +3.3V 0.00V 0.00V +3.3V +3.3V +3.3V 0.00V +3.3V
07D
July 2005 2-154
07E Tray 3 or Tray 4 Out of Paper RAP

Use this RAP when the copier display instructs the operator to add paper to the tray that is not empty. 07-543 Tray 3 out of service. 07-544 Tray 4 out of service. The above status codes and messages may be generated if the actuator is missing from the tray empty sensor. NOTE: Tray 3 and tray 4 feed mechanisms are identical.
Initial Actions
Check the tray empty actuator moves freely and located correctly, Figure 1. Check that the feed head drops when the tray is pushed fully home. Tray 3 empty sensor Q07-333 Tray 4 empty sensor Q07-334
Procedure
Enter the relevant code to monitor the tray empty sensor: Tray 3 empty sensor, Q07-333. Enter dC330 code 07-333. Press Start. Tray 4 empty sensor, Q07-334. Enter dC330 code 07-334. Press Start. Manually actuate the tray empty sensor. The display changes. Y N Tray 3: Go to Flag 1. Check Q07-333. Tray 4: Go to Flag 2. Check Q07-334. Refer to: GP 11 How to Check a Sensor. Tray 3 P/J399, HCF control PWB. Tray 4 P/J391, HCF control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 3 empty sensor, part of PL 8.30. Tray 4 empty sensor, part of PL 8.30. HCF Control PWB, PL 7.20 Item 2.
The fault may be intermittent. Perform the following: Check the ribbon harnesses, GP 7. Check that the ribbon cables are connected correctly into P/J391 and P/J399. Refer to REP 8.3 Tray 4 Paper Feed Assembly and REP 8.2 Tray 3 Paper Feed Assembly.
July 2005 2-155
07E
07E
July 2005 2-156
07F Tray Out of Service RAP

The IOT has detected a fault in the tray and determines that the tray is out of service. The following status codes and messages will be displayed. 07-541 Tray 1 out of service. 07-542 Tray 2 out of service. 07-543 Tray 3 out of service. 07-544 Tray 4 out of service.
Initial Actions
Check that the tray elevator cables and mechanisms are located correctly. Check that the tray is pushed fully home. Check for obstructions behind the tray. Check the feed heads. Check that the feed head drops onto the paper stack.
Procedure
If tray 3 or tray 4 are out of service. Go to 07E Tray 3 or Tray 4 Out of Paper RAP. If tray 1 or tray 2 are out of service. Check the following and install new components as necessary: Paper tray 1 or paper tray 2, PL 7.10 Item 1. Tray 1 and 2 paper feed assembly, PL 8.25 Item 5.
July 2005 2-157
07F
07F
July 2005 2-158
08-100 Wait Sensor Jam RAP

08-100 The lead edge of the paper failed to actuate the wait sensor within the correct time from feed sensor 1.
P/J383, Tray 1 and 2 control PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 1 and 2 transport motor, PL 8.26 Item 4. Tray 1 and 2 control PWB, PL 7.10 Item 2.
Initial Actions
Check the condition of the paper in all trays. Refer to IQ1 and GP 20. Check for obstructions in the paper path. Check wait sensor actuator, Figure 1. Check that the left hand door is latched correctly. Check that the interlock cover has not come loose. PL 7.30 Item 23. Bias the cover to the right and tighten the two screws. Make sure the correct paper size is displayed for the size of paper in the tray.
The transport rolls rotate. Y N Check the drive belt and gears, GP 7, PL 8.25. Check the following: The bearing, shaft and rolls on the transport roll assembly, GP 7, PL 8.25 Item 8. The idler rolls in the left hand door, GP 7, PL 7.30 Item 2. The transport drive belt tension, ADJ 8.1, PL 8.25 Item 2. The transport rolls for wear and the mylar guides for burrs or damage, PL 8.25 Item 8.
Procedure
NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-100 wait sensor, Q08-100. Press Start. Manually actuate the wait sensor. The display changes. Y N Go to Flag 1. Check Q08-100. Refer to: GP 11 How to Check a Sensor. P/J5, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Wait sensor, PL 8.15 Item 3. IOT PWB, PL 1.10 Item 2.
Enter dC330 code 08-101 tray 1 feed sensor, Q08-101. Press Start. Open left hand door and manually actuate the sensor. The display changes. Y N Go to Flag 2. Check Q08-101. Refer to: GP 11 How to Check a Sensor. P/J381, Tray 1 and 2 control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 1 feed sensor, PL 8.25 Item 5. Tray 1 and 2 control PWB, PL 7.20 Item 2. motor
Enter dC330 code 08-025 tray 1 and 2 transport motor, MOT08-025. Press Start. The runs. Y N Go to Flag 3. Check MOT08-025. Refer to: A GP 10 How to Check a Motor.
July 2005 2-159
08-100
Black connector Transport drives belt
Tray 1 and 2 transport motor MOT08-025
Tray 1 feed sensor actuators
Wait sensor Q08-100
08-100
July 2005 2-160
08-101, 08-111 Tray 1 Misfeed RAP

08-101 The lead edge of the paper failed to actuate the tray 1 feed sensor within the correct time after feeding paper from tray 1. 08-111 Tray 1 sensor did not de-actuate within the correct time after the sensor was actuated.
N Check the drive belt and gears, PL 8.25 Item 2. CAUTION
To prevent damage to the feed mechanism, the paper tray must be pulled out before MOT 08010 is run in diagnostics. Enter dC330 code 08-010 tray 1 paper Feed motor, MOT08-010, Pull out the tray. Press Start. The motor runs. Y N Go to Flag 3. Check MOT08-010. Refer to: GP 10 How to Check a Motor. P/J381, Tray 1 and 2 control PWB. 01D +3.3V Distribution RAP. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 1 feed motor, PL 8.26 Item 5. Tray 1 and 2 control PWB, PL 7.10 Item 2.
Initial Actions
Check the condition of the paper in tray 1. Refer to IQ1 and GP 20. Check that the paper guides are set correctly. Check the tray 1 feed sensor actuator arm, PL 8.25 Item 9. Check that the left hand door is latched correctly. Check that the interlock cover has not come loose, PL 7.30 Item 23. Bias the cover to the right and tighten the two screws
Procedure
CAUTION Do not manually lower the feed head, always use the paper tray to activate the feed head. Manually lowering the feed head will result in damage to the paper feed assembly. NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-101 tray 1 feed sensor, Q08-101. Figure 1. Press Start. Open the left hand door and manually actuate the sensor with the actuator arm. The display changes. Y N Go to Flag 1. Check Q08-101. Refer to: GP 11 How to Check a Sensor. P/J381, Tray 1 and 2 control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 1 feed sensor, PL 8.26 Item 6. Tray 1 and 2 control PWB, PL 7.10 Item 2. motor
Instal new Components as necessary:
Perform the following: Clean the feed roll using a cloth dampened with water. Check the feed roll assembly, PL 8.26 Item 5. Check the feed assembly, PL 8.26 Item 10.
Enter dC330 code 08-025 tray 1 and 2 transport motor, MOT08-025. Press Start. The runs. Y N Go to Flag 2. Check MOT08-025). Refer to: GP 10 How to Check a Motor. P/J383, Tray 1 and 2 control PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 1 and 2 transport motor, PL 8.26 Item 4. Tray 1 and 2 control PWB, PL 7.10 Item 2.
The transport rolls rotate.
July 2005 2-161
08-101, 08-111
Feed sensor actuator arm
Tray 1 feed motor MOT08-010
Tray 1 feed sensor Q08-101
08-101, 08-111
July 2005 2-162

N Check the drive belt and gears, GP 7, PL 8.25 Item 2. CAUTION
To prevent damage to the feed mechanism, the paper tray must be pulled out before MOT 08020 is run in diagnostics. Enter dC330 code 08-020 tray 2 paper feed motor, MOT08-020. Pull out the tray. Press Start. The motor runs. Y N Go to Flag 3. Check MOT08-020. Refer to: GP 10 How to Check a Motor. P/J385, Tray 1 and 2 control PWB. 01D +3.3V Distribution RAP. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 2 feed motor, PL 8.25 Item 5. Tray 1 and 2 control PWB PL 7.10 Item 2.
Initial Actions
Check the condition of the paper in tray 2. Refer to IQ1 and GP 20. Check that the paper guides are set correctly. Check the tray 2 feed sensor actuator arm, PL 8.25 Item 9. Check that the left hand door is latched correctly. Check that the interlock cover has not come loose, PL 7.30 Item 23. Bias the cover to the right and tighten the two screws
Procedure
CAUTION Do not manually lower the feed head, always use the paper tray to activate the feed head. Manually lowering the feed head will result in damage to the paper feed assembly. NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-102 tray 2 feed sensor, Q08-102. Figure 1. Press Start. Open the left hand door and manually actuate the sensor with the actuator arm. The display changes. Y N Go to Flag 1.Check Q08-102. Refer to: GP 11 How to Check a Sensor. P/J385, Tray 1 and 2 control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 2 feed sensor, PL 8.26 Item 6. Tray 1 and 2 control PWB, PL 7.10 Item 2. motor
Instal new Components as necessary:
Perform the following: Clean the feed roll using a cloth dampened with water. Check the feed roll assembly, PL 8.26 Item 5. Check the feed assembly, PL 8.26 Item 10.
Enter dC330 code 08-025 tray 1 and 2 transport motor, MOT08-025. Press Start. The runs. Y N Go to Flag 2. Check MOT08-025. Refer to: GP 10 How to Check a Motor. P/J383, Tray 1 and 2 control PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 1 and 2 transport motor, PL 8.26 Item 4. Tray 1 and 2 control PWB, PL 7.10 Item 2.
The transport rolls rotate.
July 2005 2-163
08-102, 08-112
Transport rolls
Feed sensor actuator arm
08-102, 08-112
July 2005 2-164

CAUTION To prevent damage to the feed mechanism, the paper tray must be pulled out before MOT 08030 is run in diagnostics. Enter dC330 code 08-030 tray 3 feed motor, MOT08-030. Pull out the tray. Press Start. The motor runs. Y N Go to Flag 3. Check MOT08-030. Refer to: GP 10 How to Check a Motor. P/J399, HCF control PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 3 paper feed assembly, PL 8.30 Item 1. HCF control PWB, PL 7.20 Item 2.
Initial Actions
Check the condition of the paper in tray 3. Refer to IQ1 and GP 20. Check the tray 3 feed sensor actuator arm, PL 7.15 Item 9. Check that the spacers are on the paper feed assembly, refer to REP 8.2. Ensure that the tray is pushed fully home. If the misfeed occurs between 15 and 20 paper feeds, then go to 07-355 Tray 3 Elevator Lift Failure RAP.
Procedure
NOTE: The front door interlock must be cheated when checking +24V components. Remove the rear cover, PL 7.25 Item 1. Locate tray 3 feed sensor, Q08-103. Figure 1. Enter dC330 code 08-103 tray 3 Feed Sensor, Q08-103. Press Start. Manually block and unblock the sensor. The display changes. Y N Go to Flag 1. Check Q08-103. Refer to: GP 11 How to Check a Sensor. P/J393, HCF control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP.
Perform the following: Clean the feed roll using a cloth dampened with water. Check the feed roll assembly, PL 8.30 Item 2. Check the tray 3 feed assembly, PL 8.30 Item 1. Refer to REP 8.2 replacement procedure and check the feed head housing location. Check the tray 3 stack height sensor actuator on the feed assembly, PL 8.30. Check the tray is level. 1. 2. 3. 4. 1. 2. 3. motor 4. 5. Remove the tray front cover. Elevate the tray to the stack height position. Hold the elevator drive gear and pull out the tray. Check that the tray is level. If the tray is not level then install new elevator cables, REP 7.4. Remove the front tray cover. Elevate the tray to the stack height position. Hold the elevator drive gear and pull out the tray. Check that the paper stack does not stop below the separator strips. Also check in the run mode that the stack does not fall below the separator strips. If the paper stack stops below the separator strips, then install new elevator cables, REP 7.4.
Install new components as necessary: Tray 3 feed sensor, PL 8.30 Item 13. HCF control PWB, PL 7.20 Item 2.
Check the stack height.
Enter dC330 code 08-045 tray 3 and 4 transport motor, MOT08-045. Press Start. The runs. Y N Go to Flag 2. Check MOT08-045. Refer to: GP 10 How to Check a Motor. P/J398, HCF control PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 3 and 4 transport motor, PL 8.30 Item 9. HCF control PWB, PL 7.20 Item 2.
The transport rolls rotate. Y N Check the drive belt and gears, GP 7, PL 8.35. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-165 Status Indicator RAPs
08-103, 08-113
Tray 3 feed motor MOT08-030
Tray 3 and 4 transport motor MOT08-045 HCF control PWB Tray 3 feed sensor Q08-103
08-103, 08-113
July 2005 2-166

CAUTION To prevent damage to the feed mechanism, the paper tray must be pulled out before MOT 08040 is run in diagnostics. Enter dC330 code 08-040 tray 4 feed motor, MOT08-040. Pull out the tray. Press Start. The motor runs. Y N Go to Flag 3. Check MOT08-040. Refer to: GP 10 How to Check a motor. P/J391, HCF control PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 4 feed assembly, PL 8.30 Item 1. HCF control PWB, PL 7.20 Item 2.
Initial Actions
Check the condition of the paper in tray 4. Refer to IQ1 and GP 20. Check that the paper feed assembly is installed correctly, refer to REP 8.3. Ensure that the tray is pushed fully home. If the misfeed occurs between 15 and 20 paper feeds, then go to 07-360 Tray 4 Elevator Lift Failure RAP. Check that the left hand door is latched correctly. Check that the interlock cover has not come loose, PL 7.30 Item 23. Bias the cover to the right and tighten the two screws
Perform the following: Clean the feed roll using a cloth dampened with water. Feed roll assembly, PL 8.30 Item 2. Check the tray 4 feed sensor is located correctly and that the flag actuator has free movement. If necessary install a new tray 4 feed sensor, PL 8.30 Item 10. Check the tray 4 paper feed assembly, PL 8.30 Item 1. Refer to REP 8.3 replacement procedure and check the feed head housing location. Check that the spacers for tray 3 paper feed assembly have not been installed into tray 4. Refer to REP 8.2. Check the tray 4 stack height sensor actuator on the feed assembly, PL 8.10. Check the tray is level. 1. 2. 3. 4. Remove the tray front cover. Elevate the tray to the stack height position. Hold the elevator drive gear and pull out the tray. Check that the tray is level. If the tray is not level then install new elevator cables, PL 7.15 Item 11. Remove the front tray cover. Elevate the tray to the stack height position. Hold the elevator drive gear and pull out the tray. Check that the paper stack does not stop below the separator strips. Also check in the run mode that the stack does not fall below the separator strips. 5. If the paper stack stops below the separator strips, then install new elevator cables, PL 7.15 Item 11.
Procedure
NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-104 tray 4 feed sensor, Q08-104, Figure 1. Press Start. Pull out tray 4 and manually actuate the sensor. The display changes. Y N Go to Flag 1. Check Q08-104. Refer to: GP 11 How to Check a Sensor. P/J392, HCF control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 4 feed sensor, PL 8.30 Item 10. HCF control PWB, PL 7.20 Item 2. motor
Check the stack height. 1. 2. 3. 4.
The transport rolls rotate. Y N Check the drive belt and gears, GP 7, PL 8.30 Item 8. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-167 Status Indicator RAPs
08-104, 08-114
Tray 4 feed motor MOT08-040 Tray 3 and 4 transport motor MOT08-045
HCF control PWB
08-104, 08-114
July 2005 2-168
08-106 Late to Tray 1 Feed Sensor RAP

08-106 The lead edge of the paper was late to tray 1 feed sensor when feeding from tray 2. The fault will also occur when feeding from tray 3 or tray 4 providing the trail edge of the sheet has cleared the tray 4 feed sensor.
N Go to Flag 3. Check MOT08-025. Refer to: GP 10 How to Check a Motor. P/J383, Tray 1 and 2 control PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Tray 1 and 2 transport motor, PL 8.26 Item 4. Tray 1 and 2 control PWB, PL 7.10 Item 2.
Initial Actions
Check the condition of the paper in tray 2. Refer to IQ1 and GP 20. Check for obstructions in the paper path. Check the tray 2 feed sensor actuator, Figure 2, PL 8.25 Item 9. Check that the left hand door is latched correctly. Check that the interlock cover has not come loose, PL 7.30 Item 23. Bias the cover to the right and tighten the two screws Ensure that the tray is pushed fully home. Ensure the correct size of paper is displayed.
The transport rolls rotate. Y N Check the drive belt and gears, PL 8.25 Item 2. Check the following: The bearing, shaft and rolls on the transport roll assembly, GP 7, PL 8.25 Item 8. The idler rolls in the left hand door, GP 7, PL 7.30 Item 2. The transport drive belt tension, ADJ 8.1, PL 8.25 Item 2. If the fault occurs when feeding from tray 3 or tray 4 but not tray 2 then check the positioning of the tray 3 / 4 transport pinch rolls, PL 8.30 Item 5, and the transport motor bracket, PL 8.30 Item 6, REP 8.11.
Procedure
NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-101 tray 1 feed sensor, Q08-101. Press Start. Open the left hand door and manually actuate the sensor, Figure 2. The display changes. Y N Go to Flag 1. Check Q08-101. Refer to: Component location, Figure 1. GP 11 How to Check a Sensor. P/J381, Tray 1 and 2 control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 1 feed sensor, PL 8.26 Item 6. Tray 1 and 2 control PWB, PL 7.10 Item 2.
Enter dC330 code 08-102 tray 2 feed sensor, Q08-102. Press Start. Manually actuate the sensor, Figure 2. The display changes. Y N Go to Flag 2. Check Q08-102. Refer to: GP 11 How to Check a Sensor. P/J385, Tray 1 and 2 control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 2 feed sensor, PL 8.26 Item 6. Tray 1 and 2 control PWB, PL 7.10 Item 2. motor
Enter dC330 code 08-025 tray 1 and 2 transport motor, MOT08-025. Press Start. The runs.
July 2005 2-169
08-106
Tray 1 and 2 transport rolls
Tray 1 feed sensor actuator
Tray 1 and 2 Transport motor MOT08-025
Tray 1 feed sensor actuator Left hand door Figure 1 Component location Tray 2 feed sensor actuator
08-106
July 2005 2-170
July 2005 2-171
08-106
08-107 Tray 3 Paper Feed Jam RAP

08-107 The lead edge of the paper was late to tray 4 feed sensor when feeding from tray 3.
Initial Actions
Check the condition of the paper in tray 3. Refer to IQ1 and GP 20. Check for obstructions in tray 3 paper path, Figure 2. Check the tray 4 feed sensor, Figure 1. Ensure that the tray is pushed fully home.
Procedure
NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-104 tray 4 feed sensor, Q08-104. Press Start. Manually actuate the tray 4 sensor. The display changes. Y N Go to Flag 1. Check Q08-104. Refer to: GP 11 How to Check a Sensor. P/J392, HCF control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 4 feed sensor, PL 8.26 Item 5. HCF control PWB, PL 7.20 Item 2. motor Figure 1 Component location Tray 3 and 4 transport motor MOT08-045 Tray 4 feed sensor Q08-104
The transport rolls rotate. Y N Figure 2. Check drive belt and drive coupling, PL 8.30 Item 8. Perform the following: Figure 2. Check the transport rolls, PL 8.35, PL 8.30. Go to RAP 08-103, 08-113 Tray 3 Misfeed RAP.
08-107
July 2005 2-172
Drives coupling Drive belt
Tray 3 paper path rolls Tray 4 paper path rolls
July 2005 2-173
08-107
08-108 Tray 4 Paper Feed Jam RAP

08-108 The lead edge of the paper was late to tray 2 feed sensor when feeding from tray 4.
Go to RAP 08-104, 08-114 Tray 4 Misfeed RAP.
Initial Actions
Check the condition of the paper in tray 4. Refer to IQ1 and GP 20. Check for obstructions in the paper path. Check the tray 2 feed sensor actuator arm, Figure 1. Check that the left hand door is latched correctly. Check that the interlock cover has not come loose, PL 7.30 Item 23. Bias the cover to the right and tighten the two screws Ensure that the tray is pushed fully home. Tray 1 feed actuator
Procedure
NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-102 tray 2 feed sensor, Q08-102. Press Start. Manually actuate the sensor. The display changes. Y N Go to Flag 1. Check Q08-102. Refer to: GP 11 How to Check a Sensor. P/J385, Tray 1 and 2 control PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Tray 2 feed sensor, PL 8.26 Item 6. Tray 1 and 2 control PWB, PL 7.10 Item 2. motor Figure 1 Component location Tray 3 and 4 transport motor MOT08-045
Tray 2 feed actuator
The transport rolls rotate. Y N Check the drive belt and gears, PL 8.30 Item 8, GP 7. Perform the following: Check the transport rolls, PL 8.35, GP 7.
08-108
July 2005 2-174
July 2005 2-175
08-108
08-150, 08-151 Registration Jam RAP

08-150 The lead edge of the paper failed to actuate the registration sensor within the correct time after the paper was released from the wait point. 08-151 The trail edge of the paper was late to the registration sensor after the registration clutch, CL08-070 on.
01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Wait sensor, PL 8.15 Item 3. IOT PWB, PL 1.10 Item 2.
Initial Actions
Check the condition of the paper in all trays. Refer to IQ1 and GP 20. Check for obstructions in the paper path. Check the registration sensor actuator and the wait sensor actuator, Figure 1. Check that the left hand door is latched correctly. Check that the interlock cover has not come loose, PL 7.30 Item 23. Bias the cover to the right and tighten the two screws Check that the short paper path assembly latches without excessive force, PL 10.20 Item 1. Go to REP 10.1. In Replacement Step 5, check the latch mechanism. If the fault code is 08-151 and two sheets of paper are jammed at the registration rolls. Go to OF8 Multifeed RAP. If the fault code 08-151 occurs from the bypass tray. Go to the 07C Bypass Tray RAP. If the power and control assembly has been moved prior to a 08-150. Check that PJ148 is pushed fully home on the Main Drives PWB. Check/adjust the transport drive belt, ADJ 8.1. Ensure that all connectors on the tray 1 and 2 Control PWB, PL 7.10 Item 2 and on the IOT PWB, PL 1.10 Item 2 are correctly and securely seated.
Enter dC330 code 04-010 main drive motor. Press Start. The motor runs. Y N Go to the 04A Main Drive Motor and Photoreceptor Motor RAP. While the motor is running, add code 08-070 registration clutch, CL08-070. Press Start. NOTE: The registration clutch will switch off after 5 seconds. Switch the registration clutch on / off up to 10 times. The jam clearance knob 4c, PL 8.15 Item 10, rotates when the registration clutch is energized. Y N Go to Flag 3. Check CL08-070. Refer to: GP 12 How to Check a Solenoid or Clutch. P/J5, IOT PWB. P/J17, LVPS. Fuse, PL 1.10 Item 9, GP 7. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Registration clutch, PL 8.15 Item 7. IOT PWB, PL 1.10 Item 2.
Procedure
NOTE: Ensure that the front door interlock is cheated when checking +24V components. Enter dC330 code 08-150 registration sensor, Q08-150. Press Start. Open the left hand door and manually actuate the registration sensor. The display changes. Y N Go to Flag 1. Check Q08-150. Refer to: GP 11 How to check a Sensor. P/J5, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Registration sensor, PL 8.15 Item 3. IOT PWB, PL 1.10 Item 2. Perform the following: Check the registration transport rolls and registration rolls, PL 8.15, GP 7. Check the drives plate on the registration clutch for damage and contamination. Refer to the replacement procedure in REP 8.5. If necessary, install a new registration clutch, PL 8.15 Item 7. Check the tray 1 and 2 transport motor, PL 8.26 Item 4. Ensure that the motor runs correctly. Check the tray 1 and 2 transport roll assemblies, transport drive belt and pulleys, PL 8.25, GP 7. Refer to ADJ 8.1 transport drive belt, check and adjust drive belt. Install new components as necessary. Install a new tray 1 and 2 control PWB, PL 7.10 Item 2.
Enter dC330 code 08-100 wait sensor, Q08-100. Press Start. Open the left hand door and manually actuate the wait sensor. The display changes. Y N Go to Flag 2. Check Q08-100. Refer to: A Status Indicator RAPs GP 11 How to Check a Sensor. P/J5, IOT PWB.
08-150, 08-151
July 2005 2-176
Registration rolls
Registration sensor Q08-150
Registration clutch CL08-070
Registration transport rolls
Left hand door Wait sensor Q08-100 Figure 1 Component location Figure 2 Circuit diagram
July 2005 2-177
08-150, 08-151
08-155, 08-156 Bypass Tray Registration Jam RAP

08-155 The lead edge of the paper failed to actuate the registration sensor within the correct time after start of feed from the bypass tray. 08-156 The IOT detects that a sheet fed from the bypass has arrived to early at the registration sensor.
P/J10, IOT PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Feed solenoid, (32-55 ppm) PL 7.35 Item 4, (65-75 ppm) PL 7.30 Item 4. IOT PWB, PL 1.10 Item 2.
Initial Actions
Check the condition of the paper in the bypass tray. Refer to IQ1 and GP 20. Check for obstructions in the paper path. Check that the left hand door is latched correctly. Check that the interlock cover has not come loose, PL 7.30 Item 23. Bias the cover to the right and tighten the two screws Check that the short paper path assembly latches without excessive force, PL 10.20 Item 1. Go to REP 10.1. In Replacement Step 5, check the latch mechanism. If 08-155 is displayed, check the bypass tray empty actuator, 07C Bypass Tray RAP.
Perform the following: Check the registration transport rolls and registration nip rolls, Figure 2, PL 8.15. If the fault still occurs, check the drives plate on the registration clutch for damage and contamination. Refer to the replacement procedure in REP 8.5. Check the idler roll and upper guide on the feed head, Figure 1. Clean the feed roll and retard pad using a cloth dampened with water. If necessary install a new feed and retard pad, (32-55 ppm) PL 7.35 Item 19, (65-75 ppm) PL 7.30 Item 21.
Procedure
NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-150 registration sensor, Q08-150. Press Start. Figure 2. Manually actuate the registration sensor. The display changes. Y N Go to Flag 1. Check Q08-150. Refer to: GP 11 How to Check a Sensor. P/J5, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Registration sensor, PL 8.15 Item 3. IOT PWB, PL 1.10 Item 2.
Enter dC330 code 04-010 main drive motor, code 08-070 registration clutch, CL08-070. Press Start. The winder handle, 4c, PL 8.15 Item 10, rotates. Y N Go to Flag 3. Check CL08-070. Refer to: GP 12 How to Check a Solenoid or Clutch. P/J5, IOT PWB. P/J17 LVPS. Fuse, PL 1.10 Item 9, GP 7.
Enter dC330 code 08-050 feed solenoid, SOL08-050. Press Start. The solenoid energizes. Y N Go to Flag 2. Check SOL08-050. Refer to: A Status Indicator RAPs GP 12 How to Check a Solenoid or Clutch. Figure 1.
08-155, 08-156
July 2005 2-178
Registration nip rolls
Feed roll drive gear
Feed solenoid SOL08-050
Registration clutch CL08-070 Registration transport rolls
Bypass tray
Feed roll
Left hand door Upper guide and idler rolls Wait sensor Q08-100 Figure 1 Component location Figure 2 Component location
July 2005 2-179
08-155, 08-156
08-155, 08-156
July 2005 2-180
08-160, 08-161 Duplex Paper Path Jam RAP

08-160 The lead edge of the first sheet of a job fed into the duplex path failed to actuate the Duplex sensor in the correct time. 08-161 The trail edge is late to the duplex sensor after of the first sheet of a job fed into the duplex path failed to actuate the duplex sensor in the correct time.
N Go to Flag 3. Check MOT10-030. Refer to: GP 10 How to Check a Motor. P/J4, IOT PWB. P/J45, P/J55. 01G +24V Distribution RAP. 01E +5V Distribution RAP. 01B 0V Distribution RAP. Inverter motor, (32-55 ppm) PL 10.13 Item 11, (65-75 ppm) PL 10.11 Item 11. Inverter motor driver PWB, (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.10 Item 3. IOT PWB, PL 1.10 Item 2.
Initial Actions
Check the condition of the paper in all trays. Refer to IQ1 and GP 20. Check for paper in the inverter and duplex transport. Check for obstructions in the paper path.
Procedure
NOTE: The front door interlock must be cheated when checking +24V components. Enter dC330 code 08-160 duplex sensor, Q08-160. Press Start. Manually actuate the sensor, Figure 1. The display changes. Y N Go to Flag 1. Check Q08-160. Refer to: GP 11 How to Check a Sensor. P/J5, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Duplex sensor, PL 8.20 Item 4. IOT PWB, PL 1.10 Item 2.
The transport rolls rotate. Y N Check drive gears, GP 7, PL 10.15. Enter dC330 code 10-050 inverter nip solenoid, SOL10-050, Figure 1. Press Start. The solenoid energizes. Y N Go to Flag 4. Check SOL10-050. Refer to: GP 12 How to Check a Solenoid or Clutch. P/J5, IOT PWB. P/J17, LVPS. Fuse, PL 1.10 Item 9, GP 7. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Inverter Nip Solenoid, (32-550 PL 10.13 Item 6, (65-75 ppm) PL 10.11 Item 6. IOT PWB, PL 1.10 Item 2.
Enter dC330 code 08-060 duplex motor, MOT08-060, Figure 1. Press Start. The motor runs. Y N Go to Flag 2. Check MOT08-060. Refer to: GP 10 How to Check a Motor. P/J4, IOT PWB. P/J50, P/J91, duplex motor driver PWB. 01G +24V Distribution RAP. 01E +5V Distribution RAP. 01B 0V Distribution RAP. Duplex motor, (32-55 ppm) PL 8.22 Item 8, (65-75 ppm) PL 8.20 Item 8. Duplex motor driver PWB, (32-55 ppm) PL 8.22 Item 8, (65-75 ppm) PL 8.20 Item 9. IOT PWB, PL 1.10 Item 2.
Enter dC330 code 10-045 inverter path solenoid, SOL10 045, Figure 1. Press Start. The solenoid energizes. Y N Go to Flag 5. Check SOL10-045. Refer to: GP 12 How to check a Solenoid or Clutch. P/J5, IOT PWB. P/J17, LVPS. Fuse, PL 1.10 Item 9, GP 7. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Inverter path solenoid, (32-55 ppm) PL 10.13 Item 14, (65-75 ppm) PL 10.11 Item 14. IOT PWB, PL 1.10 Item 2. Status Indicator RAPs
The transport rolls rotate. Y N Check the drive belt and gears, (32-55 ppm) PL 8.22, (65-75 ppm) PL 8.20. Enter dC330 code 10-030 Inverter Motor, 10-030, Figure 1. Press Start. The motor runs. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-181
08-160, 08-161
A Check the following, refer to GP 7: Duplex nip rolls, PL 8.20. Nip split shaft assembly, (32-55 ppm) PL 10.13 Item 4, (65-75 ppm) PL 10.11 Item 4. Idler rolls, (32-55 ppm) PL 10.14 Item 15, (65-75 ppm) PL 10.12 Item 15. If the fault still occurs, check the drives plate on the registration clutch for damage and contamination. Refer to the replacement procedure in REP 8.5.
Duplex motor MOT08-060
Inverter nip solenoid SOL10-050 Duplex sensor Q08-160 Inverter motor MOT10-030 Inverter path solenoid SOL10-045 Figure 2 Circuit diagram
08-160, 08-161
July 2005 2-182
July 2005 2-183
08-160, 08-161
08-171 Unexpected Time Out RAP

08-171 The IOT detects an unexpected event for a known sheet. A sheet left in the machine after jam clearance.
08-174 Missing Pre-release Sheet RAP

08-174 The IOT detected a missing pre-release sheet.
Initial Actions Initial Actions

Enter the machine status mode and check for the active messages. Refer to OF4 Status Codes and Message RAP for the jam clearance procedure. Check the condition of the paper in all trays, Refer to IQ1 and GP 20. Check for obstructions in the paper path. Make sure that all covers and paper guides are closed, and latch correctly. Check for paper in the output device. Enter the machine status mode and check for the active messages. Refer to OF4 Status Codes and Message RAP for the jam clearance procedure. Check the condition of the paper in all trays. Refer to IQ1 and GP 20. Check for obstructions in the registration paper path. Make sure that all covers and paper guides are closed, and latch correctly.
Procedure
If the initial actions did not resolve the problem. Switch off the machine, then switch on the machine, GP 14. If a fault code is displayed then go to the appropriate RAP.
Procedure
08-171, 08-174
July 2005 2-184
08-181 Unexpected Time Out in Simplex Inverted Mode RAP

08-181 The IOT detected an unexpected time out for a known simplex inverted sheet of paper.
08-182 Unexpected Time Out in Duplex Mode RAP

08-182 The IOT detected an unexpected time out for a known duplex sheet of paper.
Initial Actions
Enter the machine status mode and check for the active messages. Refer to OF4 Status Codes and Message RAP for the jam clearance procedure. Check the condition of the paper in all trays. Refer to IQ1 and GP 20. Check for obstructions in the duplex paper path.
Initial Actions
Enter the machine status mode and check for the active messages. Refer to OF4 Status Codes and Message RAP for the jam clearance procedure. Check the condition of the paper in all trays. Refer to IQ1 and GP 20. Check for obstructions in the simplex and inverted paper path. Make sure that all covers and paper guides are closed, and latch correctly.
Procedure
Procedure
If the initial actions did not correct the problem, perform the following: Switch off the machine, then switch on the machine, GP 14. If a fault code is displayed then go to the appropriate RAP. Check the inverter gate is free to move and operates correctly, (32-55 ppm) PL 10.14 Item 8, (65-75 ppm) PL 10.12 Item 8.
July 2005 2-185
08-181, 08-182
08-190 Post Jam Clearance Initialisation RAP

08-190 A stray sheet has been detected in either the IOT or finisher device during the post jam clearance initialisation routine.
Initial Action
Enter the machine status mode and check for the active messages. Refer to OF4 Status Codes and Message RAP for the jam clearance procedure. Check for paper in the machine paper path at all the sensor locations. Check for paper in the finisher paper path at all the sensor locations. Use a flashlight to check that the hole punch sensor is clear. 2K LCSS, PL 11.6 Item 7. HCSS, PL 11.38 Item 9. HCSS BM, PL 11.70 Item 9.
Make sure that all the covers and paper guides are closed, and latched correctly.
Procedure If the initial actions did not correct the problem. Switch off the machine, then switch on the machine, GP 14. If a fault code is displayed then go to the appropriate RAP.
08-190
July 2005 2-186
09-060 HVPS Fault RAP

09-060 The HVPS fault sensor has detected a high voltage fault. The HVPS fault will occur when: The 24 volt supply is momentarily overloaded. The charge grid or developer bias or transfer values drop. A increase in DT (AC) output current.
N Perform the procedures that follow: 01G +24V Distribution RAP and refer to the 01G Fused Distribution Check. 01H Short Circuit and Overload RAP.
The HVPS fault will deactivate within 100 milliseconds after the removal of the fault.
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Clean the charge scorotron, ADJ 9.1. Clean the transfer / detack corotron and check the corotron wire, ADJ 9.1. Reseat the high voltage connections on the HVPS, (45-75 ppm) Figure 1, (32-38 ppm) Figure 2. Check the registration and halo guide bias contact, PL 10.20 Item 17, Figure 3. Check the registration chute bias connection, Figure 3. Reseat the developer bias connection, Figure 4. If the machine is above 750 metres above sea level, check the transfer / detack assembly for arcing. If necessary go to dC131 NVM Read / Write location 09-098 and select the appropriate altitude. Check for any cause of an overload to the 24V supply. For example, very thick multi-feeds causing the main drive motor to stall, or a possible short circuit.
Enter dC330. Select component code 09-060 HVPS fault and press save. Press start. A high signal indicates a fault or the front door interlock open. Add Component code 09-061 charge scorotron. Press start. Time out after 3 seconds. The display for code 09-060 is Low. Y N Go to the Flag 1. Check the charge scorotron harness for open circuit or short circuit to ground, GP 7. The scorotron harness and connectors are good. Y N Install a new charge scorotron harness, (32-55 ppm) PL 4.17 Item 18, (65-75 ppm) PL 4.12 Item 20. Install a new xerographic module, (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2. If the fault continues, install a new HVPS, PL 1.10 Item 5. Add component code 09-062 charge grid. Press start. Time out after 3 seconds. The display for code 09-060 is Low. Y N Go to the Flag 1. Check the charge grid harness for open circuit or short circuit to ground, GP 7. The grid harness and connectors are good. Y N Install a new charge grid harness, (32-55 ppm) PL 4.17 Item 19, (65-75 ppm) PL 4.12 Item 21. Install a new xerographic module, (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2. If the fault continues, install a new HVPS, PL 1.10 Item 5. Add component code 09-063 transfer corotron. Press start. Time out after 3 seconds. The display for code 09-060 is Low. Y N Go to the Flag 2. Check the transfer corotron harness for short circuit to ground, GP 7. The transfer corotron harness and connectors are good. Y N Install a new transfer / detack harness, (32-38 ppm) PL 9.22 Item 9, (45-75 ppm) PL 9.20 Item 9. Install a new transfer / detack corotron, (32-38 ppm) PL 9.22 Item 9, (45-75 ppm) PL 9.20 Item 8. If the fault continues, install a new HVPS PL 1.10 Item 5. Add component code 09-064 detack corotron. Press start. Time out after 3 seconds. The display for code 09-060 is low. Y N Go to Flag 2. Check the detack corotron harness for short circuit to ground, GP 7. The detack corotron harness and connectors are good. A
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. If you were directed from IQ8 Defect RAP, continue below. If the following checks do not resolve the image quality problem, return to IQ3 Xerographic RAP. NOTE: The following are the only values that can be measured from the HVPS. Charge scorotron grid, -425V +/- 21V The two terminals identified as G are the same output. Registration chute bias, -490V +/- 25V The two terminals identified as CB are the same output. Developer bias, -370V +20V / -50V
NOTE: The charge, transfer and detack corotron have 47k Ohms arc suppression resistors within their harnesses. Check that the F1 surface mounted fuse on the IOT PWB is good. Refer to OF7 IOT PWB Diagnostics RAP, for the location of the F1 surface mounted fuse. The surface mounted fuse is good.
July 2005 2-187
09-060
A Y N Install a new transfer / detack harness, PL 9.20 Item 9. Transfer corotron connector Install a new transfer / detack corotron, (32-38 ppm) PL 9.22 Item 9, (45-75 ppm) PL 9.20 Item 8. If the fault continues, install a new HVPS PL 1.10 Item 5. Add component code 09-065 registration chute bias. Press start. Time out after 90 seconds. The display for code 09-060 is low. Y N Install a new HVPS PL 1.10 Item 5. Add component code 09-066 developer bias. Press start. Time out after 3 seconds. The display for code 09-060 is low. Y N Go to Flag 3. Check the developer bias harness for short circuit to ground, GP 7. The developer harness and connectors are good. Y N Install a new developer bias harness, (32-55 ppm) PL 9.17 Item 6, (65-75 ppm) PL 9.15 Item 6. Install a new HVPS PL 1.10 Item 5. Complete SCP 6 Final Actions. Registration and transfer chute bias connector. The two terminals identified as CB are the same output.
Detack corotron connector
Charge Grid connector. The two terminals identified as G are the same output.
Charge scorotron connector
P/J55 Developer bias connector
09-060
July 2005 2-188
Transfer corotron connector
Registration guide
Detack corotron connector Halo guide Charge Grid connector. The two terminals identified as G are the same output.
Charge scorotron connector
P/J55
Developer bias connector
Registration and transfer chute bias connector. The two terminals identified as CB are the same output.
Registration chute bias connection Registration and halo guide bias contact
July 2005 2-189
09-060
Developer bias connection
09-060
July 2005 2-190
09-310, 09-390 Low Toner Sensor Failure RAP

09-310 The toner cartridge motor continues to dispense toner for a period greater than 12 seconds after the low toner sensor detects that the toner dispense module is full. 09-390 The low toner sensor detects that the toner level is low for a period greater than 70 seconds after toner cartridge motor start.
01B 0V Distribution RAP. 01E +5V Distribution RAP. Low toner sensor, (32-55 ppm) PL 9.17 Item 5. (65-75 ppm) PL 9.15 Item 5. Developer assembly, (32-55 ppm) PL 9.17 Item 2, (65-75 ppm) PL 9.15 Item 2. IOT PWB, PL 1.10 Item 2.
Initial Actions
Figure 1. Ensure the toner cartridge is not empty. If the toner cartridge is empty, install a new toner cartridge, (32-55 ppm) PL 9.17 Item 4, (65-75 ppm) PL 9.15 Item 4.
The fault may be intermittent, due to toner bridging inside the toner cartridge. Install a new toner cartridge, (32-55 ppm) PL 9.17 Item 4, (65-75 ppm) PL 9.15 Item 4. Check the image quality and complete SCP 6 Final Actions.
Procedure
NOTE: The door interlock switch must be cheated when checking +24V components. NOTE: The toner cartridge motor will time out after 5 seconds. Cheat the door interlock switch. Enter dC330 code 09-045 toner cartridge motor, MOT09-045. Press start. Observe the toner cartridge. The toner cartridge rotates. Y N The motor runs. Y N Go to Flag 1. Check MOT09-045. Refer to: GP 10 How to Check a Motor. Figure 2. P/J6, IOT PWB. 01G +24V Distribution RAP 01B 0V Distribution RAP. Toner dispense module, (32-55 ppm) PL 9.17 Item 1, (65-75 ppm) PL 9.15 Item 1. Developer assembly, (32-55 ppm) PL 9.17 Item 2, (65-75 ppm) PL 9.15 Item 2. IOT PWB, PL 1.10 Item 2. Toner cartridge drive gears Toner cartridge
PJ93
Figure 1 and Figure 2. Check the toner dispense drive gears. If necessary install a new toner dispense module, (32-55 ppm) PL 9.17 Item 1, (65-75 ppm) PL 9.15 Item 1. Enter dC330 code 09-040 toner dispense motor and add the code 09-310 low toner sensor, Q09-310. Press Start. NOTE: It may necessary to enter the codes several times to ensure that the toner dispense motor does actuate and deactuate the low toner sensor. It may be necessary to make several copies to prevent over toning the developer. The display changes from high to low or low to high. Y N Go to Flag 2. Check Q09-310. Refer to: Figure 2. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-191 Status Indicator RAPs P/J6, IOT PWB.
09-310, 09-390
Toner cartridge drive gears
Toner cartridge motor MOT 09-045
Toner dispense motor MOT 09-040 Low toner sensor Q09-310
In-line connector PJ75
09-310, 09-390
July 2005 2-192
09-341, 09-342 Scorotron Cleaning Failure RAP

09-341 The scorotron cleaning routine has failed to complete. 09-342 A scorotron cleaning warning detected.
Initial Actions
Check that the xerographic module is correctly installed. Check the scorotron cleaner drive coupling, Figure 1.
Scorotron cleaner motor
Procedure
Enter dC330 code 09-071 or 09-072 scorotron cleaner motor. A clicking sound is heard. Y N Go to Flag 2. Check MOT09-043. Refer to: GP 10 How to Check a motor. P/J64, IOT PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Main drive module, (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1. IOT PWB, PL 1.10 Item 2. Scorotron cleaner home sensor Drive coupling
Enter dC330 code 09-070 scorotron cleaner home sensor, Figure 2. Press Start. Enter dC330 code 09-071 or 09-072 scorotron motor. Actuate the sensor by entering the appropriate code. The display changes. Y N Go to Flag 1. Check Q09-070. Refer to: GP 13 How to Check a Switch. NOTE: The scorotron cleaner home sensor is a magnetic reed switch. P/J64, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Scorotron cleaner home sensor, (45-55 ppm) PL 4.17 Item 16, (65-75 ppm) PL 4.12 Item 19. IOT PWB, PL 1.10 Item 2. Figure 1 Component location
The fault may be intermittent, perform the following: Check the wiring, GP 7. Repair if necessary, REP 1.2. Ensure that P/J64 is correctly and securely connected.
July 2005 2-193
09-341, 09-342
09-341, 09-342
July 2005 2-194
09-350 Erase Lamp Failure RAP

09-350 The photoreceptor erase lamp has failed.
A The fault may be intermittent. Perform the steps that follow: Check the wiring, GP 7 between P/J41 and P/J17 on the LVPS. Ensure that the P/Js are correctly and securely connected. Malfunction of the following associated circuits can cause 09-350 faults. The inverter paper path and Inverter nip solenoid, go to 10-120, 10-121, 10-126 IOT Exit Sensor RAP. The vacuum transport fan and Registration clutch, go to 10-101, 10-102, 10-103 Lead Edge Late to Fuser Exit Sensor RAP.
Procedure
NOTE: The xerographic module must be in the machine for the lamp to illuminate. CAUTION Do not illuminate the erase lamp for an extended length of time as this may cause damage to the xerographic drum. NOTE: The door interlock switch must be cheated when checking +24V components. Cheat the door interlock switch. Enter dC330 code 09-022, photoreceptor erase lamp. Press start. Figure 1. Observe the erase lamp. All the LEDs of the erase lamp are lit. Y N Some of the LEDs of the erase lamp are lit. Y N Go to Flag 1. +24V is available at P/J17 pin 1 on the LVPS. Y N Install a new LVPS and base module, PL 1.10 Item 3. Go to Flag 2. +24V is available at P/J41 pin 1. Y N Go to Flag 1. Check the inline fuse. The fuse is good. Y N Install a new fuse, GP 7, PL 1.10 Item 9. If the fuse blows again, go to 01G Fused Distribution Check. Go to 01G +24V Distribution RAP. Go to Flag 3. +13V is available at P/J5 pin 14. Y N NOTE: To gain access to the erase lamp wiring, remove the main drive module, (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1. Check the wiring, GP 7, from the in-line fuse to P/J41, pin 2. The good. Y N Repair the wiring. Perform the steps that follow: Check that the connector PJ41 is located correctly in the IOT frame, Figure 1. Install a new erase lamp, (32-38 ppm) PL 9.22 Item 1, (45-75 ppm) PL 9.20 Item 1. wiring is
P/J41 Erase lamp
Install a new IOT PWB, PL 1.10 Item 2. Install a new erase lamp, (32-38 ppm) PL 9.22 Item 1, (45-75 ppm) PL 9.20 Item 1. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-195
Erase lamp
09-350
09-350
July 2005 2-196
09-360, 09-361, 09-362, 09-363 Toner Concentration Sensor Failure RAP

09-360 The toner concentration sensor has registered a reading outside the range, +0.75V to +4.55V for three consecutive sheets. 09-361 The toner concentration sensor is reading high. This indicates that the toner concentration (TC) is low. 09-362 The toner concentration sensor is reading low. This indicates that the toner concentration (TC) is high. 09-363 This code is generated by the following factors: The developer is not positioned correctly against the xerographic module. The toner concentration is low. The machine is being installed. On the fifth consecutive occurrence.
The developer assembly is correctly installed
The voltage at P/J93, pin 8, is less than +0.75V. Y N The voltage is greater than +0.7V to +4.5V range. Check the wiring, GP 7. Go to Flag 3. +24V is present at P/J93, pin 2. Y N Disconnect P/J93, Figure 1. +24V is present at the harness end of P/J93, pin 2. Y N Go to the 01G +24V Distribution RAP. Install a new developer assembly, (32-55 ppm) PL 9.17 Item 2, (65-75 ppm) PL 9.15 Item 2. Perform dC905 TC Sensor Calibration. Go to Flag 5. 0V is available at P/J93, pin 10. Y N Go to the 01B 0V Distribution RAP. Enter dC131, 09-069, TC sensor control voltage, and record the displayed value. displayed equals 1 volt). Go to Flag 4. Check the voltage at P/J93, pin 9. The played value is within 0.2V of the voltage checked at P/J93, pin 9. Y N Disconnect P/J93. Check the voltage at pin 9. The recorded value is within of the voltage checked at P/J93, pin 9. Y N Check the wiring, GP 7, between P/J93 and P/J6 on the IOT PWB. The ing is good. Y N Repair the wiring, REP 1.2. Perform the TC increase adjustment. (100 dis-
GUI message - TONER CONTROL FAILURE
Initial Actions
Check developer roll area for toner and bead contamination. If necessary, go to IQ1 Image Quality Entry RAP. If 09-360 fault, enter dC131 location 09-115, sensor failure lockout flag. Check that it is set to 0. If set at 1 the toner dispense motor will not run. If 09-361 fault, enter dC131 location 09-001 TC lockout low. Check that it is set to 0. If set at 1 the toner dispense motor will not run. Check that when the xerographic module latch is in the locked position, the developer module is correctly installed, REP 9.2.
0.2V
wir-
If 09-362 fault, enter dC131 location 09-276 TC lockout high. Check that it is set to 0. If set at 1 the toner dispense motor will not run Switch off the machine, then switch on the machine, GP 14.
Install a new IOT PWB, PL 1.10 Item 2. Perform the TC increase adjustment. Install a new developer assembly, (32-55 ppm) PL 9.17 Item 2, (65-75 ppm) PL 9.15 Item 2. Perform dC905 TC Sensor Calibration. Enter dC330. Enter the code 04-010, main drive motor. Press start. Add the code 09-040, toner dispense motor. Press Start. NOTE: The routine 09-040 times out after 5 seconds. The toner dispense motor runs. Y N Go to Flag 2. Check MOT09-040. Refer to: GP 10 How to Check a Motor. P/J6, IOT PWB. Go to 01G +24V Distribution RAP. Go to 01B 0V Distribution RAP.
Initial Procedure
Make 20 prints. If the following three conditions apply, go to the 09-310, 09-390 Low Toner Sensor Failure RAP. If not continue at the Procedure. 1. 2. 3. The prints or copies are faint. The toner cartridge is not rotating. The low toner sensor, 09-310, reading is high.
Procedure
NOTE: The door interlock switch must be cheated when checking +24V components. Go to Flag 1 and read the voltage at P/J93 pin 8. The voltage is outside the range of +0.7V to +4.5V. Y N Check the steps that follow: A WorkCentre Pro 275 Family (CC232-WCP275F) Check the wiring, GP 7, between P/J93 to P/J6 on the IOT PWB. Refer to the 01B Ground Distribution RAP. B July 2005 2-197
Install new components as necessary: Toner dispense module, (32-45 ppm) PL 9.17 Item 1, (65-75 ppm) PL 9.15 Item 1. Check the toner dispense drive gears, Figure 1. The gears rotate.
09-360, 09-361, 09-362, 09-363
B Y N Install a new toner dispense module, (32-55 ppm) PL 9.17 Item 1, (65-75 ppm) PL 9.15 Item 1.
TC reduction adjustment
Perform the following: 1. 2. 3. Enter dC330, code 04-010, main drive motor; code 09-010, photoreceptor motor; 09-066, developer bias. Start the routine. The start will have to be pressed every 5 seconds to restart the developer bias routine. Monitor the voltage output, Flag 1, at P/J6 pin 8 on the IOT PWB. NOTE: The toner concentration cannot be adjusted and maintained by making high area coverage prints. 4. 5. Run the routine until the monitored voltage is greater than 0.9 volts. Check the image quality.
Add the code 09-310, low toner sensor. Energize the components in the following order: 04-010, main drive motor. 09-010, photoreceptor motor. 09-040, toner dispense motor.
When the toner dispense motor stops, the toner level sensor display value is LOW. Y N Go to the 09-310, 09-390 Low Toner Sensor Failure RAP. Perform the TC increase adjustment.
TC increase adjustment
Perform the following: Check the wiring, GP 7, between P/J6 on the IOT PWB and P/J93 on the developer module, Figure 1. The wiring is good. Y N Repair the wiring. Go to Flag 3. +24V is present at P/J93, pin 2. Y N Disconnect P/J93, Figure 1. +24V is present at the harness end of P/J93, pin 2. Y N Go to the 01G +24V Distribution. Install a new developer assembly, PL 9.15 Item 3. Perform dC905 TC Sensor Calibration. Go to Flag 5. 0V is available at P/J93 pin 10. Y N Go to the 01B 0V Distribution RAP. Enter dC131, 09-069, TC sensor control voltage, and record the displayed value. (100 displayed equals 1 volt). Go to Flag 4. Check the voltage at P/J93, pin 9. The displayed value is within 0.2V of the voltage checked at P/J93 pin 9. Y N Disconnect P/J93. Check the voltage at pin 9. The displayed value is within 0.2V of the voltage checked at P/J93 pin 9. Y N Check the wiring, GP 7, between P/J93 and P/J6 on the IOT PWB. The wiring is good. Y N Repair the wiring, REP 1.2. Perform the TC increase adjustment Install a new IOT PWB, PL 1.10 Item 2. Perform the TC increase adjustment Install a new developer assembly, (32-55 ppm) PL 9.17 Item 2, (65-75 ppm) PL 9.15 Item 2. Perform dC905 TC Sensor Calibration. Perform the TC reduction adjustment. 1. 2. 3. 4. 5. Enter dC330, code 04-010, main drive motor; 09-040, toner dispense motor; 09-045, toner cartridge motor. Start the routine. The start will have to be pressed every 5 seconds to restart the toner dispense motor and the toner cartridge routines. Monitor the voltage output, Flag 1, at P/J6 pin 8 on the IOT PWB. Run the routine until the monitored voltage is less than 4.0 volts Check the image quality.
09-360, 09-361, 09-362, 09-363
July 2005 2-198
P/J93
TC sensor Q09-360 Toner dispense drive gears Toner dispense motor MOT 09-040
Figure 1 Component location Figure 2 Circuit diagram
July 2005 2-199
09-360, 09-361, 09-362, 09-363
09-365 Relative Humidity Sensor Failure RAP

09-365 Average humidity reading is out of limits. Also use this RAP if the relative humidity sensor is suspected of working incorrectly. A faulty relative humidity sensor can cause image quality problems.
NOTE: The actual value is not critical. If the reading from Q09-365 is approximately within the range indicated in column 4, Table 1, the sensor is good. Table 1 Relative humidity values External environment Wet Ambient Dry Average relative humidity 80% 50% 10% Cold machine relative humidity 80% 50% 10% Warm machine relative humidity 40% to 50% 15% to 30% 1% to 7%
Initial Actions
Procedure
Enter dC330 code 09-365, relative humidity sensor, Q09-365. Press start. Observe the displayed state of Q09-365. Figure 1. Open the bypass tray, gently blow on the relative humidity sensor PWB. Observe again the displayed state of Q09-365. The displayed state has changed. Y N Go to Flag 1. Check for +5V at P/J7 pin 3 on the IOT PWB. +5V is present. Y N Go to the 01E +5V Distribution RAP. Go to Flag 1. Check for +5V at P/J46 pin 1. +5V is present. Y N Check the wiring between P/J7 on the IOT PWB and P/J46, GP 7. Repair wiring as necessary, REP 1.2. Install a new relative humidity sensor / ambient temperature sensor, (32-38 ppm) PL 9.22 Item 4, (45-75 ppm) PL 9.20 Item 4. If the fault continues, install a new IOT PWB, PL 1.10 Item 2. If possible using a hygrometer, check the relative humidity of the external environment and compare with a reading from the sensor Q09-365. Refer to the NOTE. If a hygrometer is not available refer to Table 1 for the approximate expected humidity value. Compare the expected values with Q09-365. If the value of Q09-365 is very different from the expected reading. Install a new relative humidity sensor / ambient temperature sensor, (32-38 ppm) PL 9.22 Item 4, (45-75 ppm) PL 9.20 Item 4. If the fault continues, install a new IOT PWB, PL 1.10 Item 2. If the fault is intermittent, perform the steps that follow: Check the wiring, GP 7. Repair if necessary, REP 1.2. Make sure that the P/Js are correctly and securely connected. Relative humidity sensor Q09-365 / ambient temperature sensor Q09-375
P/J46
09-365
July 2005 2-200
July 2005 2-201
09-365
09-370 Developer Temperature Sensor Failure RAP

09-370 The average developer temperature reading is out of limits.
Initial Actions
Procedure
Enter dC330 code 09-370, developer temperature sensor Q09-370. Press start. Observe the displayed state of Q09-370. Remove the 32-38 ppm) xerographic module. Disconnect P/J47, Figure 1. Cheat the front door interlock. Observe again the displayed state of Q09-370. The displayed state has changed. Y N Go to Flag 1. Check for +5V at P/J7 pin 5 on the IOT PWB. +5V is present. Y N Go to the 01E +5V Distribution RAP. Go to Flag 1. Check for +5V at P/J47 pin 3. +5V is present. Y N NOTE: To gain access to the wiring, remove the main drive module, (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1 and the left hand cover, PL 8.10 Item 3. Check the wiring between P/J7 on the IOT PWB and P/J47. Repair the wiring as necessary, REP 1.2. Install a new temperature sensor, (32-38 ppm) PL 9.22 Item 5, (45-75 ppm) PL 9.20 Item 5. If the fault persists, install a new IOT PWB, PL 1.10 Item 2. Q09-370 is working correctly. Reconnect P/J47. If the fault is intermittent, perform the steps that follow: Check the wiring, GP 7. Repair if necessary, REP 1.2. Make sure that the P/Js are correctly and securely connected. P/J47 Temperature sensor Q09-370
09-370
July 2005 2-202
July 2005 2-203
09-370
09-375 Ambient Temperature Sensor Failure RAP

09-375 The average ambient temperature is out of limits.
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Reseat P/J46 on the relative humidity sensor / ambient temperature sensor and P/J7 on the IOT PWB.
Procedure
Enter dC330 code 09-375, ambient temperature sensor, Q09-375. Press start. Observe the displayed state of Q09-375. Figure 1. Open the left hand door, gently blow on the temperature sensor PWB. Observe again the displayed state of Q09-375. The displayed state has changed. Y N Go to Flag 1. Check for +5V at P/J7 pin 3 on the IOT PWB. +5V is present. Y N Go to the 01E +5V Distribution RAP. Go to Flag 1. Disconnect P/J46. Check for +5V at P/J46, pin 1. +5V is present. Y N Check the wiring between P/J7 on the IOT PWB and P/J46, GP 7. Repair the wiring as necessary. Install a new relative humidity sensor / ambient temperature sensor, (32-38 ppm) PL 9.22 Item 4, (45-75 ppm) PL 9.20 Item 4. If the fault persists, install a new IOT PWB, PL 1.10 Item 2. The ambient temperature sensor is working correctly. If the fault is intermittent, perform the steps that follow: Check the wiring, GP 7. Repair if necessary, REP 1.2. Make sure that the P/Js are correctly and securely connected, GP 11. Figure 1 Component location Relative humidity sensor Q09-365 / ambient temperature sensor Q09-375
P/J46
09-375
July 2005 2-204
July 2005 2-205
09-375
09-380 Waste Toner Door Switch Failure RAP

09-380 The waste toner door switch has detected that the waste toner bottle is missing or the door is open during run.
Initial Actions
Figure 1. Ensure that the waste toner door is fully closed.
Procedure
Enter dC330 code 09-380 waste toner door switch, S09-380. Press start. Open and close the waste toner door. The display changes. Y N Go to Flag 1. Check S09-380. Refer to: GP 13 How to Check a Switch. P/J7, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Waste toner door switch, (32-55 ppm) PL 4.15 Item 8, (65-75 ppm) PL 4.10 Item 8. IOT PWB, PL 1.10 Item 2. Main drive module, (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1. Waste toner bottle Make sure that S09-380 is mounted correctly. Install new components as necessary. Waste toner door Waste toner door switch S09-380
09-380
July 2005 2-206
July 2005 2-207
09-380
09-399 Incompatible Xerographic Module RAP

09-399 The xerographic module CRUM failed the authorization check. The authorization check is performed to ensure that the xerographic module installed in the system is compatible with the current machine configuration and the customer service plan.
Initial Actions
CAUTION Do not install a new sold xerographic module into a meter service plan machine. This will convert the machine to a sold service plan. But this may not be noticed until the sold xerographic module has failed and is renewed with a meter xerographic module. Check that the xerographic module matches the customer service plan. Install a new xerographic module that matches the machine configuration and the customer service plan, (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2. Figure 1 Service plan Contact the market region technical specialist for a confirmation number. Enter the confirmation number. Press Enter. Follow the message set to Exit. Check that the service plan is correct.
Procedure
To check the chosen service plan. Enter Tools Mode: 1. 2. 3. 4. 5. 6. Press the Access A button, (XE has a KEY ICON) and enter the password i.e. (1111). Select: Go To Tools. Select: More. Select: Consumable Management. Select: Service Plan. The greyed out icon will indicate the chosen service plan. Refer to Table 1. NOTE: All new machines are configured to metered. A customer with an unmetered plan should only have new sold xerographic module. Table 1 Service plan Service plan type Service plan description A B C D Sold - Xerox service agreement does not include the cost of the xerographic module Meter - Xerox service agreement does include the cost of the xerographic module Aftermarket -System will accept none Xerox and OEM supplied xerographic module with no CRUM Not used NOTE: There is no communication with the CRUM when the system is configured to aftermarket (3rd party).
OpCo ID (Market Region) Validation Criteria

The xerographic module will be sold in the following market regions. NASG-N - North american solutions group. NASG-S - North american solutions group. ESG - European solutions group. DMO-E - Developing markets east. DMO-W - Developing markets west.
For each market region the system will support the xerographic modules configured as indicated by Yes in Table 2. e.g. a xerographic module configured as NASG-S will function in the following machine / market regions: NASG-N, NASG-S and DMO-W. Xerographic modules configured to world wide shall be for all markets. The system will not accept a xerographic module that does not match the OpCo ID (market region) of the system. If there is a mismatch between the system configuration and the OpCo ID then an incompatible xerographic module message will be displayed on the GUI. Table 2 OpCo ID (Market region) Xerographic module System configuration (Xerox OpCo ID) NASG-N NASG-N NASG-S DMO-W DMO-E ESG World wide Yes Yes Yes No No Yes NASG-S Yes Yes Yes No No Yes DMO-W Yes Yes Yes No No Yes DMO-E No No No Yes Yes Yes ESG No No No Yes Yes Yes
To Change the Service Plan Type

Obtain the machine serial number. Enter the Service Plan window in Tools Mode, Figure 1.
09-399
July 2005 2-208
09A Photoreceptor Motor RAP

Procedure
Go to the 04A Main Drive Motor and Photoreceptor Motor RAP.
July 2005 2-209
09A
09B Waste Toner Full Sensor RAP

Use this RAP if the message waste toner bottle nearly full appears, when the waste toner bottle is empty. The waste toner bottle has the capacity to hold the waste toner from over 100K prints at 6% average area coverage. The waste toner sensor is a infrared transmission sensor. The sensor consists of an infrared emitter on one side of the bottle and an infrared detector on the other side of the bottle.
Initial Actions
Check if the bottle is full, PL 9.10 Item 1. Check for toner contamination around the waste toner full sensor, Figure 1.
Procedure
Use a piece of thick black card to manually actuate the sensor. Enter dC330 code 09-350 waste toner full sensor, Q09-350. Pass the black material between the sensor. The display changes. Y N Go to Flag 1. Check Q09-350. Refer to: GP 11 How to Check a Sensor. Figure 1. P/J7, IOT PWB. 01E +5V Distribution RAP. 01B 0V Distribution RAP. Waste toner full sensor, PL 9.10 Item 2. IOT PWB, PL 1.10 Item 2.
The fault may be intermittent. Check that the sensor is located correctly on the support bracket and on the machine frame. Check for damaged components on the sensor, PL 9.10 Item 2. Waste toner full sensor Q09-350
09B
July 2005 2-210
July 2005 2-211
09B
09C Photoreceptor Fan RAP

Use this RAP to check the photoreceptor fan. NOTE: A faulty photoreceptor fan can cause image quality problems.
Procedure
Ensure that the machine is switched on, GP 14. Check the airflow by holding a piece of paper over the fan intake, PL 9.25 Item 6. The fan is working. Y N Go to Flag 1. Check the photoreceptor fan motor. Refer to GP 10, How to Check a Motor. Check the following: +15V at PJ 42. +15V at P/J17. Continuity between PJ 42 and P/J17. If necessary repair the harness, REP 1.2. Photoreceptor fan, PL 9.25 Item 6. LVPS and base module, PL 1.10 Item 3.
Ensure that the fan is installed correctly. If the fan in installed correctly air will be drawn into the air intake. Refer to the OF6 Ozone and Air Systems RAP. The fault may be intermittent. Go to Flag 1. Check the harness and the connectors, GP 7.
09C
July 2005 2-212
10-101, 10-102, 10-103 Lead Edge Late to Fuser Exit Switch RAP
10-101 The lead edge of the paper failed to actuate the fuser exit switch within the correct time after the registration clutch was energized for a simplex sheet. 10-102 The lead edge of the paper failed to actuate the fuser exit switch within the correct time after the registration clutch was energized for a duplex sheet side 1. 10-103 The lead edge of the paper failed to actuate the fuser exit switch within the correct time after the registration clutch was energized for a duplex sheet side 2.
A Enter dC330 code 10-065 vacuum transport fan, MOT10-065. Figure 3. Press Start, The runs. Y N Go to Flag 2. Check MOT10-065. Refer to: GP 10 How to Check a Motor. Figure 3. P/J5, IOT PWB. P/J17, LVPS. Fuse, PL 1.10 Item 9, GP 7. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Short paper path assembly, PL 10.20 Item 1. IOT PWB, PL 1.10 Item 2.
fan
WARNING
Do not touch the fuser while it is hot.
Initial Actions
Check the condition of the paper in all trays. Refer to IQ1 and GP 20. Check for obstructions in the registration transport, Figure 2. Check for obstructions in the short paper path assembly, Figure 3. Check that the short paper path assembly latches without excessive force, PL 10.20 Item 1. Go to REP 10.1. In Replacement Step 5, check the latch mechanism. Check the stripper fingers on the xerographic module. Check for paper in the fuser module. Check the fuser stripper fingers for contamination, (32-55 ppm) PL 10.8 Item 4, (65-75 ppm) PL 10.10 Item 4. If a 10-101 is caused by paper fed from the bypass tray, check for paper skew. If a 10-103 is caused by a skewed sheet on side 2, check the inverter (32-55 ppm) PL 10.13 Item 20 or (65-75 ppm) PL 10.11 Item 23. Also check the duplex paper path (32-55 ppm) PL 8.22 Item 1, (65-75 ppm) PL 8.20 Item 1. Install new components as necessary.
Enter dC330 code 04-010 main drive motor. Press Start. Add code 08-070 registration clutch, CL08-070. Press Start. NOTE: The clutch will switch off after 5 seconds. The jam clearance knob 4c, PL 8.15 Item 10, rotates. Y N Go to Flag 3. Check CL08-070. Refer to: GP 12 How to Check a Solenoid or Clutch. P/J5, IOT PWB. P/J17, LVPS. Fuse, PL 1.10 Item 9, GP 7. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Registration clutch, PL 8.15 Item 7. IOT PWB, PL 1.10 Item 2.
Procedure
NOTE: The door interlock switch must be cheated when checking +24V components. Enter dC330 code 10-100 fuser exit switch, S10-100. Press Start. Manually actuate the switch with a piece of paper, Figure 1. The display changes. Y N Go to Flag 1. Check S10-100. Refer to: GP 13 How to Check a Switch. Figure 1. P/J35, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Fuser exit switch, (32-55 ppm) PL 10.8 Item 11 or (65-75 ppm) PL 10.10 Item 11 IOT PWB, PL 1.10 Item 2.
Enter dC330 code 08-150 registration sensor, Q08-150. Press Start. Manually actuate the sensor Figure 2. The display changes. Y N Go to Flag 4. Check Q08-150. Refer to: GP 11 How to Check a Sensor. Figure 2. P/J5, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Registration sensor, PL 8.15 Item 3. IOT PWB, PL 1.10 Item 2.
A WorkCentre Pro 275 Family (CC232-WCP275F)
B July 2005 2-213 Status Indicator RAPs
10-101, 10-102, 10-103
B Check the following components, refer to GP 7: Registration roll, PL 8.15 Item 5. Roll assembly on the short paper path assembly, PL 10.20 Item 16. Check the detack corotron and the connection to the HVPS. Refer to 09-060 HVPS Fault RAP The drive gear on the fuser module, (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1. The fuser drive gear on the main drives module, (32-55 ppm) PL 4.17 Item 10, (65-75 ppm) PL 4.12 Item 10. Fuser web motor and the fuser web, 10A Fuser Web Motor RAP. If the fault still occurs, check the drives plate on the registration clutch for damage and contamination. Refer to the replacement procedure in REP 8.5.
Fuser exit switch S10-100
10-101, 10-102, 10-103
July 2005 2-214
Transfer / detack corotron Registration rolls
Transport rolls Vacuum transport fan MOT10-065
Registration clutch CL08-070
July 2005 2-215
10-101, 10-102, 10-103
10-101, 10-102, 10-103
July 2005 2-216
10-107, 10-108, 10-109, 10-110 Trail Edge Late from Fuser Exit Switch RAP
10-107 The trail edge of the paper failed to de-actuate the fuser exit switch within the correct time after the trail edge at the registration sensor, for a simplex non inverted sheet. 10-108 The trail edge of the paper failed to de-actuate the fuser exit switch within the correct time after the trail edge at the registration sensor, for a simplex inverted sheet. 10-109 The trail edge of the paper failed to de-actuate the fuser exit switch within the correct time after the trail edge at the registration sensor, for a duplex sheet side 1. 10-110 The trail edge of the paper failed to de-actuate the fuser exit switch within the correct time after the trail edge at the registration sensor, for a duplex sheet side 2.
A Enter dC330 code 10-045 inverter path solenoid, SOL10-045. Press Start. The energized. Y N Go to Flag 2. Check SOL10-045. Refer to: GP 12 How to Check a Solenoid or Clutch. (32-55 ppm) Figure 2. (65-75 ppm) Figure 1. P/J5, IOT PWB P/J17, LVPS. Fuse, PL 1.10 Item 9, GP 7. 01G +24V Distribution RAP. 01B 0V Distribution RAP.
solenoid
Install new components as necessary: Inverter path solenoid, (32-55 ppm) PL 10.13 Item 14 or (65-75 ppm) PL 10.11 Item 14. IOT PWB, PL 1.10 Item 2.
WARNING
Initial Actions
Check that the paper size information in the UI matches the paper used in the paper trays and the bypass tray. Check the condition of the paper in all trays. Refer to IQ1 and GP 20. Check that the short paper path assembly latches without excessive force, PL 10.20 Item 1. Go to REP 10.1. In Replacement Step 5, check the latch mechanism. Check for paper in the fuser module. Check the fuser stripper fingers for contamination, (32-55 ppm) PL 10.8 Item 4, (65-75 ppm) PL 10.10 Item 4. Check the inverter upper baffle assembly, (65-75 ppm) Figure 1, (32-55 ppm) Figure 2. For 10-108 faults. If feeding 8.5 inch paper, ensure that TAG 002 has been installed. Enter dC330 code 10-030 inverter motor, MOT 10-030. Press start. The jam clearance knob, 2B, PL 10.15 Item 13, is stationary and the motor can be heard. Y N The jam clearance knob, 2B, PL 10.15 Item 13, rotates counterclockwise. Y N Go to Flag 3. Check MOT10-030. Refer to: GP 10 How to Check a Motor. P/J4, IOT PWB. P/J45, P/J55 inverter motor driver PWB 01G +24V Distribution RAP. 01E +5V Distribution RAP. 01B 0V Distribution RAP.
Procedure
NOTE: The door interlock switch must be cheated when checking +24V components. Enter dC330 code 10-100 fuser exit switch, S10-100. Press Start. Manually actuate the switch with a piece of paper. The display changes. Y N Go to Flag 1. Check S10-100. Refer to: GP 13 How to Check a Switch. (32-55 ppm) Figure 2. (65-75) Figure 1. P/J35, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. Fuser exit switch, (32-55 ppm) PL 10.8 Item 11 or (65-75 ppm) PL 10.10 Item 11 IOT PWB, PL 1.10 Item 2.
Install new components as necessary: Inverter motor, (32-55 ppm) PL 10.13 Item 11, (65-75 ppm) PL 10.11 Item 11. Inverter motor driver PWB, (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.11 Item 22. IOT PWB, PL 1.10 Item 2.
Install a new inverter motor driver PWB, (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.11 Item 22. Check the following components, refer to GP 7: The drive gear on the fuser module, PL 10.10 Item 1. The fuser drive gear on the main drives module, (32-55 ppm) PL 4.17 Item 10, (65-75 ppm) PL 4.12 Item 10. Fuser web motor and the fuser web, 10A Fuser Web Motor RAP. Drives between inverter and the main drives module, PL 10.15. Post fuser exit roller, (32-55 ppm) PL 10.14 Item 10, (65-75 ppm) PL 10.12 Item 10.
10-107, 10-108, 10-109, 10-110
NOTE: Excessive post fuser exit roll wear causes buckle between the fuser and the inverter assembly. This can cause severe ripple on the trail edge of A3 (11x17 inch) sheet and paper jams. Upper baffle, (32-55 ppm) PL 10.13 Item 16, (65-75 ppm) PL 10.12 Item 7. Baffle guide, (32-55 ppm) PL 10.14 Item 12, (65-75 ppm) PL 10.12 Item 12.
Upper baffle Fuser exit switch S10-100
Inverter path solenoid SOL10-045
Upper baffle
Inverter path solenoid SOL10-045 Figure 2 Component location (32-55 ppm)
10-107, 10-108, 10-109, 10-110
July 2005 2-218
July 2005 2-219
10-107, 10-108, 10-109, 10-110
10-120, 10-121, 10-126 IOT Exit Sensor RAP

10-120 The lead edge of the paper failed to reach the IOT exit sensor within the correct time after the trail edge at the fuser exit switch for an inverted sheet. 10-121 The lead edge of the paper failed to reach the IOT exit sensor within the correct time after the trail edge at the fuser exit switch for an non inverted sheet. 10-126 The trail edge of the paper failed to clear the IOT exit sensor within the correct time.
Procedure
NOTE: Ensure that the door interlock switch is cheated when checking +24V components. Enter dC330 code 10-120 IOT exit sensor, Q10-120. Press Start. Manually actuate the sensor. The display changes. Y N Go to Flag 1. Check Q10-120. Refer to: GP 11 How to Check a Sensor. (32-38 ppm) Figure 1. (65-75 ppm) Figure 2. P/J5, IOT PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP. IOT exit sensor,(32-55 ppm) PL 10.13 Item 13, (65-75 ppm) PL 10.11 Item 13. IOT PWB, PL 1.10 Item 2.
WARNING
Initial Actions
Check the condition of the paper in all trays. Refer to IQ1 and GP 20. NOTE: If the fault occurs only with heavy weight paper of 120 gsm (32 lb.) or greater that are being inverted. Then Enter the Tools Mode and Stock Settings. Change the stock type to heavyweight for the respective tray. If the problem persists, perform the RAP. Check for obstructions in the inverter area, (32-55 ppm) Figure 1, (65-75 ppm) Figure 2. Check the upper and lower gravity fingers in the inverter, Figure 3, GP 7. For 10-108 faults. If feeding 8.5 inch paper, ensure that TAG 002 has been installed. Check for obstructions in the exit area. Check that the output device is parallel to the machine. Refer to the appropriate adjustment: ADJ 11.2-110 Machine to 2K LCSS Alignment ADJ 11.1-130 Machine to HCSS Alignment ADJ 11.1-170 Machine to HCSS BM Alignment
Enter dC330 code 10-050 inverter nip solenoid, SOL10-050. Press Start. The solenoid energises. Y N Go to Flag 2. Check SOL10-050. Refer to: GP 12 How to Check a Solenoid or Clutch. (32-55 ppm) Figure 1. (65-75 ppm) Figure 2. P/J5, IOT PWB. P/J17, LVPS. Fuse, PL 1.10 Item 9, GP 7. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Inverter nip solenoid, (32-55 ppm) PL 10.13 Item 6, (65-75 ppm) PL 10.11 Item 6. IOT PWB, PL 1.10 Item 2. solenoid
32-55 ppm Only. For 10-126 faults. If the machine has a OCT, make sure that the OCT fingers are installed correctly. Refer to REP 12.1. For 10-126 faults. If the paper jam is at the entrance to the output device. Go to the relevant output device copy damage RAP: 11G-120 Copy Damage in the 1K LCSS RAP. 11H-110 Copy Damage in the 2K LCSS RAP 11E-130 Copy Damage in the HCSS RAP. 11G-170 Copy Damage in the HCSS BM RAP.
For 10-126 faults. If the paper jam is at the entrance to the output device and the output device fails to initialize after the front door is closed. Go to the relevant output device initialization RAP. 11B-120 1K LCSS Initialization Failure RAP. 11C-110 2K LCSS Initialization Failure RAP. 11B-130 HCSS Initialization Failure RAP. 11B-170 HCSS BM Initialization Failure RAP.
Enter dC330 code 10-045 inverter path solenoid, SOL 10-045. Press Start. The energizes. Y N Go to Flag 3. Check SOL 10-045. Refer to: GP 12 How to Check a Solenoid or Clutch. A (32-55 ppm) Figure 1. (65-75 ppm) Figure 2. P/J5, IOT PWB P/J17, LVPS. Fuse, PL 1.10 Item 9, GP 7. 01G +24V Distribution RAP. 01B 0V Distribution RAP.
If the fault is caused by a multifeed of sheets, go to OF8 Multifeed RAP.
10-120, 10-121, 10-126
July 2005 2-220
A Install new components as necessary: Inverter path solenoid, (32-55 ppm) PL 10.13 Item 14, (65-75 ppm) PL 10.11 Item 14. IOT PWB, PL 1.10 Item 2.
Enter dC330 code 10-030 inverter motor, MOT10-030. Press Start. The jam clearance knob, 2B, PL 10.15 Item 13, is stationary and the motor can be heard. Y N The jam clearance knob, 2B, PL 10.15 Item 13, rotates counterclockwise. Y N Go to Flag 4. Check MOT10-030. Refer to: GP 10 How to Check a Motor. P/J4, IOT PWB P/J45, P/J55 01G +24V Distribution RAP 01E +5V Distribution RAP. 01B 0V Distribution RAP. Inverter motor, (32-55 ppm) PL 10.13 Item 11, (65-75 ppm) PL 10.11 Item 11. Inverter motor driver PWB, (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.11 Item 22. IOT PWB, PL 1.10 Item 2 Fuser exit switch S10-100 Inverter path solenoid SOL10-045 IOT exit sensor Q10-120 Inverter nip solenoid SOL10-050
Install a new inverter motor driver PWB, (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.11 Item 22. Check the following components, refer to GP 7: Idler roll, (32-55 ppm) PL 10.12 Item 15, (65-75 ppm) PL 10.12 Item 15. Upper baffle, (32-55 ppm) PL 10.14 Item 7, (65-75 ppm) PL 10.12 Item 7. Double exit nip rolls, (32-55 ppm) PL 10.13 Item 8, (65-75 ppm) PL 10.11 Item 8. Exit shaft assembly, (32-55 ppm) PL 10.14 Item 17, (65-75 ppm) PL 10.12 Item 17. Nip split shaft assembly, (32-55 ppm) PL 10.13 Item 4, (65-75 ppm) PL 10.11 Item 4. The drive gear on the fuser module, (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1. The fuser drive gear on the main drives module, (32-55 ppm) PL 4.17 Item 10, (65-75 ppm) PL 4.12 Item 10. Figure 1 Component location 32-55 ppm
July 2005 2-221
10-120, 10-121, 10-126
Inverter path solenoid SOL10-045
IOT exit sensor Q10-120
Inverter nip solenoid SOL10-050
Figure 2 Component location 65-75 ppm
5 Upper gravity fingers
4 Lower gravity fingers
10-120, 10-121, 10-126
July 2005 2-222
July 2005 2-223
10-120, 10-121, 10-126
10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-360, 10380 Fuser Over Temperature RAP
10-315 The difference between 2 consecutive thermistor readings exceeds a given value. 10-320 During standby or run mode, the thermistor reading is not within the target temperature range. 10-321 Over temperature during standby mode, the thermistor reading is not within the target temperature range 10-323 Over temperature during run mode, the thermistor reading is not within the target temperature range. 10-340 Fuser temperature sensor A reading monitors above its normal operating temperature. 10-350 The hardware comparator detects a fuser reading greater than 240 degrees centigrade or a short circuit thermistor. 10-360 Fuser temperature sensor B reading is greater than the normal operating temperature.
Before new components are installed, use the machine resident diskette to restore the NVM values to default. Install new components as necessary: IOT PWB, PL 1.10 Item 2. LVPS and base module, PL 1.10 Item 3. Fuser Module, (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1.
Perform SCP 6 Final Actions.
Web drive gear
Pin 1 Pin 5
Pin 6 Pin 8 Pin 7 Pin 2
10-380 The fuser delta value between the temperature sensors A and B is to high.
WARNING
Initial Actions
If a number of 10-321 fault codes, are in the fault history. Check if the customer has been running transparency jobs of nominal papers at card stock settings. This fault can be generated when the temperature changes between the standby and run. This is a normal function of the machine and should not effect the customer operation. Check that the fuser temperature NVM settings in dC131, are set to default. Refer to NVM location 10 and to location 08-282 through to 08-295. If the fuser temperatures are not set to default, 10-320, 10-321, 10-340 and 10-360 may appear in the fault log. Use the machine resident diskette to restore the NVM values to default. Check the fuser module connector, Figure 1. Check the fuser connector assembly, Figure 2.
PJ100
CRUM Fuser drive gear
Procedure
Switch off the machine, then switch on the machine, GP 14. The display shows Ready to Copy. Y N Refer to Figure 3. Go to Flag 1. The voltage at the temperature sensors A and B should be 2.9 volts when the sensors are cold. In standby mode the voltage should be 0.78 to 0.98 volts. Refer to: A Status Indicator RAPs P/J35, IOT PWB. 01D +3.3 V Distribution RAP. 01B 0V Distribution RAP
10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-360,
July 2005 2-224
Pin 5
Pin 6 LVPS Pin 8 Pin 1 Pin 7 Pin 2 Pin 9
Pin 3
Pin 4
Pin 10
P/J100
IOT PWB PJ24 HVPS Figure 3 Component location 32-38 ppm
July 2005 2-225
10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-
IOT PWB PJ24 HVPS
10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-360,
July 2005 2-226
July 2005 2-227
10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-
10-322, 10-324, 10-325, 10-330, 10-370 Fuser Under Temperature RAP

10-322 Under temperature during standby mode, the thermistor reading is not within the target temperature range 10-324 under temperature during run mode, the thermistor reading is not within the target temperature range 10-325 The fuser control task watchdog timer has not been reset within a specified period. 10-330 The initial fuser temperature rise was not achieved within 30 seconds from the start of warm up mode or the standby temperature was not reached within 150 seconds. 10-370 During power save mode, the thermistor reading is not within the target value, after the fuser has cooled to the power save temperature.
WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. NOTE: The voltage will be 100% of the ACL voltage when the machine is switched on from cold and pulse between 60% and 100% during standby. Go to Flag 2 and check for ACL at PJ24. Switch on the machine, GP 14. ACL is available at PJ24 between pin 1 and 3, and between pin 4 and 6. Y N Install new components as necessary. Install a new IOT PWB, PL 1.10 Item 2. If the fault still occurs, install a new LVPS and base module, PL 1.10 Item 3
Go to Flag 1. With the fuser cold, check for +2.9V at pin 1 and at pin 2. +2.9V is available at both pins. Y N Go to Flag 1. Refer to: P/J35, IOT PWB. 01D +3.3 V Distribution RAP. 01B 0V Distribution RAP Install a new IOT PWB, PL 1.10 Item 2.
WARNING
Initial Actions
Switch off the machine, then switch on the machine, GP 14. If a number of 10-322 fault codes, are in the fault history. Check if the customer has been running transparency jobs of nominal papers at card stock settings. This fault can be generated when the temperature changes between the standby and run. This is a normal function of the machine and should not effect the customer operation. Check that the fuser temperature NVM settings in dC131, are set to default. If the fuser temperatures are not set to default, 10-322 may appear in the fault log.
Procedure
Switch off the machine GP 14. Remove the fuser module and check the continuity between pin 1 and pin 2 and between pin 3 and pin 4 on the fuser module connector, Figure 1. There is continuity. Y N Install a new fuser module, (32-55 ppm) PL 10.8 Item 1 or (65-75 ppm) PL 10.10 Item 1. Install the fuser module and disconnect PJ24, (32-38 ppm) Figure 3, (45-75 ppm) Figure 4. Go to Flag 2 and check for continuity between pin 1 and 3 and between pins 4 and 6 at the harness end. There is continuity. Y N Check the fuser connector assembly, Figure 2. If necessary, install a new fuser connector assembly, (32-55 ppm) PL 4.15 Item 9, (65-75 ppm) PL 4.10 Item 9. Connect PJ24, (32-38 ppm) Figure 3, (45-75 ppm) Figure 4.
10-322, 10-324, 10-325, 10-330, 10-370
July 2005 2-228
Web drive
Pin 1 Pin 5 Pin 5 Pin 6 Pin 6 Pin 7 Pin 1 Pin 7
Pin 2
Pin 3
Pin 10 Pin 4 P/J 100
Pin 3
Pin 9
Pin 4
Pin 10
P/J 100
CRUM Fuser drive gear
July 2005 2-229
10-322, 10-324, 10-325, 10-330, 10-370
LVPS
IOT PWB P/J24 HVPS IOT PWB HVPS PJ24
10-322, 10-324, 10-325, 10-330, 10-370
July 2005 2-230
July 2005 2-231
10-322, 10-324, 10-325, 10-330, 10-370
10-399 Fuser Authorization Failure RAP

10-399 The fuser CRUM failed the authorization check. The authorization check is performed to ensure that the fuser installed in the system is compatible with the machine configuration: 50Hz or 60Hz.
WARNING
Procedure
Install a new Fuser module that matches the machine configuration. Fuser module (32-55 ppm), PL 10.8 Item 1. Fuser module (65-75 ppm), PL 10.10 Item 1.
10-399
July 2005 2-232
10A Fuser Web Motor RAP

Use this RAP when the fuser web motor is suspected of having failed. Indications of motor failure are contaminated stripper fingers and fuser roll. May also cause paper jams in the inverter.
WARNING
Initial Actions
Check the fuser web motor drive coupling, Figure 2. Check the fuser drawer connector, Figure 1.
Procedure
NOTE: The door interlock switch must be cheated when checking +24V components. The web motor does not run continuously. It is pulsed on for multiples of 0.9 seconds duration. The pulsing of the motor is felt or heard during the print mode. Enter dC330 code 10-010 fuser web motor, MOT10-010. The movement is very slow (approximately 0.1 rev per minute). The motor runs. Y N Go to Flag 1. Check MOT10-010. Refer to: Figure 1. GP 10 How to Check a Motor. P/J154, Main Drives PWB. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Fuser web motor assembly, (32-55 ppm) PL 4.15 Item 12. Fuser web motor assembly, (65-75 ppm) PL 4.10 Item 12. Main drives module, (32-55 ppm) PL 4.15 Item 1. Main drives module, (65-75 ppm) PL 4.10 Item 1. IOT PWB, PL 1.10 Item 2. Figure 1 Component location Fuser web motor assembly (MOT10-010)
Fuser drawer connector P/J100
Check the following: Drive coupling on the motor shaft, (65-75 ppm) PL 4.10 Item 13. Drive coupling on the motor shaft, (32-55 ppm) PL 4.15 Item 13. Drive coupling on the web assembly, Figure 2.
The life expectancy of the fuser web is the same as the Fuser module. Install new Fuser module, (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1.
July 2005 2-233
10A
Fuser drawer connector P/J100
Drive coupling for the web assembly
Figure 3 Circuit diagram Fuser module Fuser drive gear
10A
July 2005 2-234
11-005-110, 11-006-110, 11-310-110, 11-311-110 Front Tamper Move Failure RAP

11-005-110 Front tamper fails to move to the front position. 11-006-110 Front tamper fails to move to the rear position. 11-310-110 Front tamper not at the front home position. 11-311-110 Front tamper not at the rear home position.
N Go to Flag 2. Check the front tamper motor, MOT11-003. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 10 How to Check a Motor. P/J312, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Tamper assembly, PL 11.16 Item 1. 2K LCSS PWB, PL 11.26 Item 1.
Repair or install new components as necessary:
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. Enter dC330 code 11-310, actuate the front tamper home sensor. The display changes. Y N Go to Flag 1. Check the sensor. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J312, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Front tamper home sensor, PL 11.16 Item 3. 2K LCSS PWB, PL 11.26 Item 1.
Initial Actions
Figure 1. Check for damage or obstructions that would prevent the tamper assembly from operating correctly. If necessary, install a new tamper assembly, PL 11.16 Item 1. Jams can be caused by customers removing prints from bin 1 before the machine has finished printing. If the tampers are touched while they are moving, they can be stalled, causing the machine to shutdown. The resulting shutdown can cause un-clearable jams in the finisher and the tray 3 and tray 4 to paper path interface. Check the condition of the front tamper drive belt and that it is correctly tensioned. Tensioning is achieved by a spring on the motor, the motor should be free to move. If there is a large jam of paper above bin 1 that has obstructed the tampers, this has probably been caused by poorly stacked sets failing to actuate the bin 1 upper level sensor. Perform the following: Check the paper for defects that could degrade the tamping operation e.g. curl, paper condition, buckling or paper type. Refer to IQ1 Image Quality Entry RAP. Check the operation of the paddle roll, refer to 11-024-110, 11-025-110 Paddle Roll Failure RAP. Check the operation of the bin 1 upper level sensor, refer to 11-030-110, 11-334-110, 11335-110, 11-336-110 Bin 1 Movement Failure RAP. Refer to the 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP.
Procedure
NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, codes 11-003 and 11-005 alternately The front tamper moves between the home and inboard positions, Figure 1.
July 2005 2-235
11-005-110, 11-006-110, 11-310-110, 11-311-110
Front tamper home sensor Q11-310
Front tamper motor MOT-003 (located at the rear)
11-005-110, 11-006-110, 11-310-110, 11-311-110
July 2005 2-236
July 2005 2-237
11-005-110, 11-006-110, 11-310-110, 11-311-110
11-007-110 Rear tamper fails to move to the front position. 11-008-110 Rear tamper fails to move to the rear position. 11-312-110 Rear tamper is not at the front home position. 11-313-110 Rear tamper is not at the rear home position. 11-319-110 Rear tamper is not at the away home position. NOTE: The away home position is with the rear tamper approximately halfway along its travel.
Procedure
NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, codes 11-004 and 11-006 alternately. The rear tamper moves between the home and inboard positions, Figure 1. Y N Go to Flag 3. Check the rear tamper motor, MOT11-004. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 10, How to Check a Motor. P/J312, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Tamper assembly, PL 11.16 Item 1. 2K LCSS PWB, PL 11.26 Item 1. display
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS.
Initial Actions
Figure 1. Check for damage or obstructions that would prevent the tamper assembly from operating correctly. If necessary, install a new tamper assembly, PL 11.16 Item 1. Jams can be caused by customers removing prints from bin 1 before the machine has finished printing. If the tampers are touched while they are moving, they can be stalled, causing the machine to shutdown. The resulting shutdown can cause un-clearable jams in the finisher and the tray 3 and tray 4 to paper path interface. Check the condition of the rear tamper drive belt and that it is correctly tensioned. Tensioning is achieved by a spring on the motor, the motor should be free to move. If there is a large jam of paper above bin 1 that has obstructed the tampers, this has probably been caused by poorly stacked sets failing to actuate the bin 1 upper level sensor. Perform the following: Check the paper for defects that could degrade the tamping operation e.g. curl, paper condition, buckling or paper type. Refer to IQ1 Image Quality Entry RAP. Check the operation of the paddle roll, refer to 11-024-110, 11-025-110 Paddle Roll Failure RAP. Check the operation of the bin 1 upper level sensor, refer to 11-030-110, 11-334-110, 11335-110, 11-336-110 Bin 1 Movement Failure RAP. Refer to the 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP.
Enter dC330 code 11-311, actuate the rear tamper home sensor Q11-311. The changes. Y N Go to Flag 1 and check Q11-311. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. P/J312, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Rear tamper home sensor, PL 11.16 Item 3. 2K LCSS PWB, PL 11.26 Item 1.
NOTE: The away home position is used for short edge feed small paper. This saves unnecessary rear tamper travel. Enter dC330, actuate the rear tamper away home sensor Q11-319. The display changes. Y N Go to Flag 2 and check Q11-319. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. P/J312, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Rear tamper away home sensor, PL 11.16 Item 3. 2K LCSS PWB, PL 11.26 Item 1.
Perform SCP 6 Final Actions. Status Indicator RAPs
11-007-110, 11-008-110, 11-312-110, 11-313-110, 11-
July 2005 2-238
Rear tamper motor MOT11-004 (located at the front)
Rear tamper away home sensor Q11-319
Rear tamper home sensor Q11-311
July 2005 2-239
11-007-110, 11-008-110, 11-312-110, 11-313-110, 11-
11-007-110, 11-008-110, 11-312-110, 11-313-110, 11-
July 2005 2-240
11-024-110, 11-025-110 Paddle Roll Failure RAP

11-024-110 The paddle is not at the home position. 11-025-110 The paddle fails to rotate. NOTE: The home position of the paddle is when the sensor flag is located between the sensor jaws. Jams will occur in the compiler and bin 1 cannot be used.
A Enter dC330, code 11-025 and stack the code 11-326, to actuate the paddle roll position sensor Q11-326. The display cycles high/low. Y N Go to Flag 1 and check Q11-326. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. Figure 1. P/J314, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP Paddle roll position sensor, PL 11.8 Item 11. 2K LCSS PWB, PL 11.26 Item 1.
WARNING
Initial Actions
Check the following: That there is no paper or other obstructions in the vicinity of the paddle. The paddle roll position sensor bracket is holding the sensor in the correct position, i.e. the flag is in the middle of the sensor gap and the sensor does not touch any moving components. Check that paper type is set correctly. If heavyweight paper is used but not set in the UI, the compiler capacity can be exceeded. Refer to 11J-110 Mis-Registration in Stapled Sets and Non-stapled Sets RAP. Check the position of the paddles. With the paddle roll in the home position both sets of paddles must be within the output cover, if they are not, refer to REP 11.12-110 Paddle Wheel Shaft Assembly. If any of the paddles are out of alignment to other paddles, install a new paddle wheel shaft assembly, PL 11.8 Item 4. 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP.
Perform SCP 6 Final Actions. Paddle roll position sensor Q11-326
Procedure
NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, codes 11-024, paddle home position and 11-025, paddle run. The rotates correctly. Y N Go to Flag 2. Check the paddle motor, MOT 11-024. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-241 Status Indicator RAPs 11G-110 2K LCSS PWB Damage RAP. GP 10, How to Check a Motor. Figure 1. P/J310, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP Paddle motor, PL 11.8 Item 10. 2K LCSS PWB, PL 11.26 Item 1. Figure 1 Component location paddle Paddle motor MOT11-024
11-024-110, 11-025-110
11-024-110, 11-025-110
July 2005 2-242
11-030-110, 11-334-110, 11-335-110, 11-336-110 Bin 1 Movement Failure RAP

11-030-110 Bin 1 fails to move. 11-334-110 Bin 1 has reached the upper limit of travel. 11-335-110 Bin 1 has reached the lower limit of travel. 11-336-110 Bin 1 is not at the home position. NOTE: The home position of bin 1 is when bin 1 is actuating the bin 1 lower level sensor. See the final actions at the end of the procedure. Three sensors and two switches monitor the level of paper in bin 1 and the position of the tray: The bin 1 upper level sensor, the highest of two sensors that detect the top of the paper stack in bin 1, or the empty bin 1, Figure 1. The bin 1 90% full sensor detects when the tray has descended to a position where the tray is 90% full, Figure 2. The bin 1 lower level sensor, the lowest of two sensors that detects when paper is removed from bin 1, Figure 1. Bin 1 upper limit switch, S11-334, Figure 2. Bin 1 lower limit switch, S11-335, Figure 2.
Procedure
NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Remove the 2K LCSS rear cover. Enter dC330 code 11-336, bin 1 motor encoder sensor Q11336, slowly rotate the encoder disk by hand. The display changes. Y N Go to Flag 2 and check Q11-336. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J304, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Bin 1 motor encoder sensor Q11-336, PL 11.10 Item 11. 2K LCSS PWB, PL 11.26 Item 1.
Enter dC330 code 11-033. Bin 1 cycles down and up. Y N Go to Flag 1. Check the bin 1 elevator motor, MOT11-030. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 10 How to Check a Motor. P/J318, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Bin 1 elevator motor MOT11-030, PL 11.10 Item 8 2K LCSS PWB, PL 11.26 Item 1. dis-
WARNING
Initial Actions
Perform the following: Check for a physical obstruction that would prevent bin 1 from moving, such as an item of furniture. Check that bin 1 is level front to back, if necessary perform ADJ 11.1-110 2K LCSS Bin 1 Level. Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Refer to the 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. If there is a large jam of paper above bin 1, this has probably been caused by poorly stacked sets failing to actuate the bin 1 upper level sensor. If paper is overflowing the tray when it is at the lower limit, check the tray 90% full sensor. If paper cannot be fed to bin 1 when it is at the highest position, check the bin 1 paper sensor - low and bin 1 paper sensor - high.
Figure 1, enter dC330, code 11-332. Actuate the bin 1 upper level sensor Q11-332. The play changes. Y N Go to Flag 4 and check Q11-332. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J314, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. REP 11.13-110 2K LCSS Un-docking. Bin 1 upper level sensor Q11-332, PL 11.12 Item 3. 2K LCSS PWB, PL 11.26 Item 1.
Perform the relevant check:
Check the front and rear bin 1 drive belts. If necessary install new components, PL 11.10 Item 1.
Figure 1, enter dC330, code 11-333. Actuate the bin 1 lower level sensor Q11-333. The play changes.
dis-
July 2005 2-243
11-030-110, 11-334-110, 11-335-110, 11-336-110
A Y N Go to Flag 3 and check Q11-333. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J314, 2K LCSS PWB. 11D-110, 2K LCSS Power Distribution RAP. REP 11.13-110 2K LCSS Un-docking. dis Bin 1 lower level sensor Q11-333, PL 11.12 Item 3. 2K LCSS PWB, PL 11.26 Item 1. As final actions, check the following sequence of operation: When bin 1 is empty and at the top, the bin 1 lower level sensor, Q11-333 is actuated by the edge of the tray and the bin 1 upper level sensor, Q11-332 is de-actuated. Paper is delivered to the tray until the bin 1 upper level sensor, Q11-332 is actuated. The motor lowers the tray until the bin 1 upper level sensor, Q11-332 is de-actuated. As the tray is lowered to accommodate the increase in stack height, the Bin 1 lower level sensor, Q11-333 is held actuated by the stack rear edge. When the tray is emptied, the tray returns to the home position; the bin 1 lower level sensor, Q11-333 is de-actuated and the tray is elevated until both the bin 1 lower level sensor, Q11-333 and bin 1 upper level sensor, Q11-332 are made. The tray is then lowered until the bin 1 upper level sensor, Q11-332 is just cleared. In the home position the bin one upper limit switch, S11-334 is also actuated. 11D-110, 2K LCSS Power Distribution RAP. Bin 1 90% full sensor Q11-331, PL 11.10 Item 5. 2K LCSS PWB, PL 11.26 Item 1. Repair or install new components as necessary:
Figure 2. Enter dC330 code 11-334. Actuate the bin 1 upper limit switch, S11-334. The play changes. Y N Go to Flag 5 and check S11-334. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 13 How to Check a Switch. P/J315, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Bin 1 upper limit switch, PL 11.12 Item 1. 2K LCSS PWB, PL 11.26 Item 1.
Bin 1 lower level sensor Q11-333
Repair or install new components as necessary: Bin 1 upper level sensor Q11-332 display
Enter dC330 code 11-335, actuate the bin 1 lower limit switch, S11-335. The changes. Y N Go to Flag 6 and check S11-335. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 13 How to Check a Switch. P/J317, 2K LCSS PWB. 11D-110 2K LCSS Power Generation RAP. REP 11.13-110 2K LCSS Un-docking. Bin 1 lower limit switch, PL 11.12 Item 1. 2K LCSS PWB, PL 11.26 Item 1.
Enter dC330 code 11-331, actuate the bin 1 90% full sensor, Q11-331. The display changes. Y N Go to Flag 7 and check Q11-331. Refer to: A Status Indicator RAPs 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J316, 2K LCSS PWB. Figure 1 Component location
11-030-110, 11-334-110, 11-335-110, 11-336-110
July 2005 2-244
Bin 1 upper limit switch, S11-334.
Bin 1 90% full sensor Q11-331
Bin 1 motor encoder sensor Q11-336
Bin 1 elevator motor MOT11-030
Bin 1 lower limit switch, S11-335.
July 2005 2-245
11-030-110, 11-334-110, 11-335-110, 11-336-110
Figure 4 Circuit diagram.
11-030-110, 11-334-110, 11-335-110, 11-336-110
July 2005 2-246
11-043-110, 11-350-110 Hole Punch Operation Failure RAP

11-043-110 The hole punch fails to perform a punch cycle. 11-350-110 The hole punch is not at the home position.
Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J307, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Punch head home sensor, PL 11.6 Item 1. 2K LCSS PWB, PL 11.26 Item 1.
WARNING
Initial Actions
Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Check that the hole punch is present and correctly installed. Check that the punch has not jammed in the down position. This can occur with transparencies and labels. NOTE: The home position of the punch unit is when the cut-out in the actuator is between the punch head home sensor jaws.
Enter dC330 code 11-043. The punch cycles. Y N Go to Flag 3. Check the hole punch motor MOT11-042. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 10, How to Check a Motor. P/J311, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Hole punch motor assembly, PL 11.6 Item 2. 2K LCSS PWB, PL 11.26 Item 1.
Procedure
NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Go to Flag 5, check the link between P/J307 pins 10 and 11, 2K LCSS PWB. The good. Y N Repair the wiring or connector. link is
NOTE: The chad bin collects the pieces of paper cut out by the hole punch. The chad bin level sensor will not operate if the tray is incorrectly installed. Ensure the chad tray is fully inserted and the lever engages in the slot. Enter dC330, code 11-348. Figure 2, actuate the chad bin full sensor, Q11-348 using a strip of paper. The display changes. Y N Go to Flag 4 and check Q11-340. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J307, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Chad bin full sensor, PL 11.6 Item 7. 2K LCSS PWB, PL 11.26 Item 1.
Enter dC330, code 11-351, actuate the punch head present sensor, Q11-351, Figure 1. The display changes. Y N Go to Flag 2 and check Q11-351. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J307, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Punch head present sensor, PL 11.6 Item 1. 2K LCSS PWB, PL 11.26 Item 1.
Install new components as follows.
Enter dC330 code 11-350, actuate the punch head home sensor, Q11-350, Figure 1. The display changes. Y N Go to Flag 1 and check Q11-350. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-247 Status Indicator RAPs
11-043-110, 11-350-110
Hole punch motor MOT11-042
Punch head home sensor Q11-350
Chad bin full sensor, Q11-348 Punch head present sensor Q11-351
11-043-110, 11-350-110
July 2005 2-248
July 2005 2-249
11-043-110, 11-350-110
11-050-110, 11-360-110 Staple Head Operation Failure RAP

11-050-110 The staple head fails to cycle. 11-360-110 The staple head is not at the home position. NOTE: The home position is with the jaws of the staple head fully open. NOTE: Staple head operation faults can be caused by offline stapling failures. The user may be attempting to staple a set that exceeds the number of sheets/weight capacity. There may also be an offline stapling problem, refer to 11A-110 Offline Stapling Fault RAP.
Figure 1. P/J311, P/J308, 2K LCSS PWB 11D-110 2K LCSS Power Distribution RAP. Ensure that the SU1 safety gate switch is correctly actuated by the switch actuator, PL 11.8 Item 3. NOTE: The switch is closed and supplies +24V to the staple head when the cam is positioned either fully counterclockwise or fully clockwise. During off line stapling when the safety gate is partly down, the cam is in the mid position, the switch is open and +24V is not supplied to the staple head.
WARNING
Install new components as necessary: Staple head unit, PL 11.20 Item 5. 2K LCSS PWB, PL 11.26 Item 1. SU1 safety gate switch, PL 11.8 Item 1.
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Check the following: Figure 1, the spring and cam are correctly located. Figure 1, the switch support bracket is correctly located. Figure 1, the safety gate switch connector is fully seated on both sides of the frame. The 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Figure 1, the staple head unit is correctly installed.
NOTE: Figure 1 shows the switch cam in the auto stapling position. To enable offline stapling, the paddle motor is run in the reverse direction to lower the safety gate, this rotates the switch cam in a counterclockwise direction, actuating the safety gate switch.
Procedure
NOTE: After repairing the fault using this RAP, switch off the machine, then switch on the machine, GP 14, to enable operation of the staple head. NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-050 to cycle the staple head once, and 11-051 to reverse the staple head to the home position. The staple head operates as expected. Y N Go to Flag 1 and Flag 2, check the wiring and connectors between the 2K LCSS PWB and the staple head. The wiring is good. Y N Repair the wiring. Go to Flag 3 and check the SU1 safety gate switch, S11-365. Refer to: A Status Indicator RAPs 11G-110 2K LCSS PWB Damage RAP. GP 13, How to Check a Switch.
11-050-110, 11-360-110
July 2005 2-250
Safety gate switch connector
Switch support bracket
Spring Staple head including MOT11050 and staple head 1 home sensor Q11-360 SU1 safety gate switch, S11-365
Switch cam
July 2005 2-251
11-050-110, 11-360-110
11-050-110, 11-360-110
July 2005 2-252
11-053-110, 11-370-110 Staple Head Unit Movement Failure RAP

11-053-110 The staple head unit fails to move. 11-370-110 The staple head unit is not at the home position. NOTE: The home position is when the staple head unit is at the corner stapling position (fully to the front of the 2K LCSS and rotated through 45 degrees).
A Enter dC330, code 11-370. Actuate the SU1 home sensor, Q11-370, by moving the stapler unit to and from the home position using the green thumb-wheel. The display changes. Y N Go to Flag 1 and check Q11-370. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11. How to check a sensor. Figure 1. P/J308, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. SU1 home sensor, PL 11.20 Item 3. 2K LCSS PWB, PL 11.26 Item 1.
WARNING
Initial Actions
Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Un-dock the 2K LCSS from the machine, REP 11.13-110, move the ejector assembly fully to the right, manually move the stapler unit along the full length of the track using the green thumb-wheel. Check the home sensor flag and the two dual position flags for damage, see note. Check for damage or obstructions that would prevent the stapling unit from moving. If necessary, install a new staple head unit, PL 11.20 Item 5 or a new stapler traverse assembly, PL 11.20 Item 1. NOTE: For dual position stapling, the SU1 front index sensor uses two flags. Dock the 2K LCSS to the machine.
Enter dC330, code 11-021 to move the ejector assembly fully to the right. Enter code 11-371. Actuate the SU1 front index sensor, Q11-371, by moving the stapler unit to and from the flag position (approximately 115mm (4.5 inches) from the front of the track) using the green thumbwheel. The display changes. Y N Go to Flag 2 and check Q11-371. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J308, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. SU1 front index sensor, PL 11.20 Item 3. 2K LCSS PWB, PL 11.26 Item 1.
Procedure
NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-021 to move the ejector assembly fully to the right. Enter code 11-055. The stapling unit cycles back and forth along the track. Y N Go to Flag 3 and check MOT11-053. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-253 11G-110 2K LCSS PWB Damage RAP. GP 10, How to Check a Motor. Figure 1. P/J308, 2K LCSS PWB. 11D-110. 2K LCSS Power Distribution RAP. Stapler traverse assembly, PL 11.20 Item 1. 2K LCSS PWB, PL 11.26 Item 1.
11-053-110, 11-370-110
SU1 motor MOT11-053
SU1 home sensor Q11-370
SU1 front index sensor Q11-371
11-053-110, 11-370-110
July 2005 2-254
July 2005 2-255
11-053-110, 11-370-110

11-100-110 The leading edge of the sheet is late to the entry sensor Q11-100, Figure 1.
WARNING
Initial Actions
Refer to the 11H-110 Copy Damage in the 2K LCSS RAP. Check the following: 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Ensure the paper tray guides are set to the correct position for the size of paper in the tray. Check the input guide for damage or wear that could cause paper to jam. Paper jam in the machine to 2K LCSS paper path, ADJ 11.2-110 Machine to 2K LCSS Alignment. IOT exit path and feed rolls. Feeding performance from a paper tray loaded with a new ream of paper. Entry sensor Q11-100
Procedure
NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Lower the paper entry guide assembly, PL 11.14 Item 8, to access the entry sensor. Enter dC330, code 11-100. Actuate the entry sensor, Q11-100. The display changes. Y N Go to Flag 1 and check Q11-100. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. P/J304, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Entry sensor, PL 11.24 Item 3. 2K LCSS PWB, PL 11.26 Item 1.
11-100-110
July 2005 2-256
11-110-110 Sheet Late to Hole Punch RAP

11-110-110 Sheet late at the punch sensor.
WARNING
Initial Actions
Check the following: The 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Ensure the paper tray guides are set to the correct position for the size of paper in the tray. For a paper jam at the entrance to the 2K LCSS. Check that there is no obstruction that would prevent a sheet from arriving in position for punching, refer to the 11H-110 Copy Damage in the 2K LCSS RAP. The punch sensor, Q11-110 for chad debris, Figure 1.
Procedure
NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Figure 1. Enter dC330, code 11-110. Actuate the punch sensor, Q11-110. The changes. Y N Go to Flag 1 and check Q11-110. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. P/J307, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP Punch sensor, PL 11.6 Item 7. 2K LCSS PWB, PL 11.26 Item 1. display
July 2005 2-257
11-100-110, 11-110-110
Punch sensor Q11-110
11-110-110
July 2005 2-258
11-130-110, 11-132-110 Paper Exiting to Bin 0 RAP

11-130-110 The leading edge of the sheet is late to the top exit sensor. 11-132-110 The trailing edge of the sheet is late from the top exit sensor.
11D-110 2K LCSS Power Distribution RAP. Transport motor 2, PL 11.22 Item 5. 2K LCSS PWB, PL 11.26 Item 1.
WARNING
Enter dC330, code 11-002 to energize the diverter gate solenoid, S11-002, Figure 1. The diverter gate solenoid energizes. Y N Go to Flag 2 and check SOL11-002. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 12, How to Check a Solenoid. P/J306, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Diverter gate solenoid, PL 11.22 Item 12. 2K LCSS PWB, PL 11.26 Item 1. display
Initial Actions
Check the following: 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Ensure the paper tray guides are set to the correct position for the size of paper in the tray. The tensioner on the intermediate paper drive belt. Check that the tensioner is free to move and that the tensioner pulley is free to rotate. If necessary lubricate the tensioner and tensioner pulley, REP 11.3-110. Refer to GP 18 Machine Lubrication. NOTE: The tensioner arm and the tensioner pulley require different lubricants, refer to REP 11.3-110. That the drive pulleys on both transport motor 1 and 2 are secure and do not slip on the motor shaft. That all the transport drive belts are correctly fitted and are in a good condition That all the transport rolls and idler pulleys are free to rotate. The diverter gate and linkage for free movement. A paper jam in the path to bin 0. Torn paper fragments from a previous jam clearance action.
Enter dC330, code 11-130, actuate the top exit sensor, Q11-130, Figure 1. The changes. Y N Go to Flag 1 and check Q11-130. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. P/J313, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Top exit sensor, PL 11.22 Item 11. 2K LCSS PWB, PL 11.26 Item 1.
Refer to the 11H-110 Copy Damage in the 2K LCSS RAP and the 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. NOTE: Paper is diverted to bin 0 when the diverter gate solenoid is energized. Paper is fed to bin 1 when the diverter gate solenoid is de-energized.
Procedure
NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-001 to run transport motor 2, MOT11-001, Figure 1. The motor runs. Y N Go to Flag 3 and check MOT11-001. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) 11G-110 2K LCSS PWB Damage RAP. GP 10, How to Check a Motor. P/J309, 2K LCSS PWB.
Enter dC330, code 11-000 to energize the transport motor 1, MOT 11-000, Figure 1. The motor energizes. Y N Go to Flag 4 and check MOT 11-000. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 10, How to Check a Motor. P/J305, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Transport motor 1, PL 11.14 Item 2. 2K LCSS PWB, PL 11.26 Item 1.
July 2005 2-259
11-130-110, 11-132-110
Top exit sensor Q11-130
Transport motor 2 MOT11-001
Diverter gate solenoid S11-002
Transport motor 1 MOT 11-000
11-130-110, 11-132-110
July 2005 2-260
July 2005 2-261
11-130-110, 11-132-110

11-140-110 The leading edge of the sheet is late to the 2nd to top exit sensor, Q11-140. 11-142-110 The trailing edge of the sheet is late to the 2nd to top exit sensor, Q11-140.
Procedure
NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Figure 1. Enter dC330, code 11-001 to energize the transport motor 2, MOT11-001. The motor energizes. Y N Go to Flag 3 and check MOT11-001. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 10, How to check a motor. P/J309, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Transport motor 2, PL 11.22 Item 5. 2K LCSS PWB, PL 11.26 Item 1.
WARNING
Initial Actions
NOTE: Paper is diverted to bin 0 when the diverter gate solenoid is energized. Paper is fed to bin 1 when the diverter gate solenoid is de-energized. Check the following: 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Ensure the paper tray guides are set to the correct position for the size of paper in all trays. For trays 3 and 4, perform the following: Select the systems settings button from the tools screen. Select the tray management button and stock settings. From the list, select tray 3. Select the change stock size button. Select the paper size loaded in the tray. Select the save button. Repeat for tray 4. Save the stock setting and exit the tools mode.
Enter dC330, code 11-002 to energize the diverter solenoid, S11-002. Energize the solenoid. The diverter solenoid energizes. Y N Go to Flag 4 and check SOL11-002. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 12, How to Check a Solenoid or Clutch. P/J306, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Diverter gate solenoid, PL 11.22 Item 12. 2K LCSS PWB, PL 11.26 Item 1. dis-
The tensioner on the intermediate paper drive belt. Check that the tensioner is free to move and that the tensioner pulley is free to rotate. If necessary re-lubricate the tensioner and tensioner pulley, REP 11.3-110. Refer to GP 18 Machine Lubrication. NOTE: The tensioner arm and the tensioner pulley require different lubricants, refer to REP 11.3-110 for details
That the drive pulleys on both transport motor 1 and 2 are secure and do not slip on the motor shaft. That all the transport drive belts are correctly fitted and are in a good condition That all the transport rolls and idler pulleys are free to rotate. The diverter gate and linkage for free movement. A paper jam in the path to bin 1, to the compiler, and for poor stacking on bin 1. Ensure that the 2K LCSS is fully latched to the machine, refer to REP 11.13-110. Torn paper fragments from a previous jam clearance action.
Figure 1. Enter dC330, code 11-140, actuate the 2nd to top exit sensor, Q11-140. The play changes. Y N Go to Flag 1 and check Q11-140. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a sensor. P/J313, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. 2nd to top exit sensor, PL 11.23 Item 4. 2K LCSS PWB, PL 11.26 Item 1.
Refer to the 11H-110 Copy Damage in the 2K LCSS RAP and the 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP.
Enter dC330, code 11-000 to energize the transport motor 1, MOT 11-000. The motor energizes.
11-140-110, 11-142-110
July 2005 2-262
N Go to Flag 2 and check MOT 11-000. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 10, How to Check a Motor. P/J305, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Transport motor 1, PL 11.14 Item 2. 2K LCSS PWB, PL 11.26 Item 1.
If the fault is still present, perform 11-007-110, 11-008-110, 11-312-110, 11-313-110, 11-319110 Rear Tamper Move Failure RAP. NOTE: A known software problem can cause the machine to incorrectly display the fault code 11-142-110.
2nd to top exit sensor Q11-140
Transport motor 2 MOT11-001 Transport motor 1 MOT 11-000
July 2005 2-263
11-140-110, 11-142-110
11-140-110, 11-142-110
July 2005 2-264
11-300-110, 11-302-110, 11-303-110 Interlocks RAP

11-300-110 The docking interlock is open during run mode. 11-302-110 The top cover interlock is open during run mode. 11-303-110 The front door interlock is open during run mode.
11-302-110 Top Cover Interlock RAP

Check the top cover interlock switch, S11-302 as follows: Check the switch actuator. Enter dC330, code 11-302. Actuate the switch, if the display does not change, refer to: GP 13, How to Check a switch Figure 1. P/J315, 2K LCSS PWB.
WARNING
Go to Flag 3. Check the wiring between P/J315 and the switch. If necessary, install a new switch, PL 11.26 Item 6.
11-303-110 Front Door Interlock RAP

Check the front door interlock switch, S11-303 as follows: Check the switch actuator. Enter dC330, code 11-303. actuate the switch, if the display does not change, refer to: GP 13, How to Check a switch Figure 1. P/J302, 2K LCSS PWB.
Initial Actions
Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Check the following: The 2K LCSS is docked to the machine. The 2K LCSS front door is closed. The 2K LCSS top cover is closed.
Procedure
NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Go to Flag 1 and check for +24V on P/J302 pin 1. If the voltage is not present, refer to 11D-110 2K LCSS Power Distribution RAP. Go to the appropriate RAP: 11-300-110 Docking Interlock RAP 11-302-110 Top Cover Interlock RAP 11-303-110 Front Door Interlock RAP
11-300-110 Docking Interlock RAP

Un-dock the 2K LCSS, REP 11.13-110, Check the docking interlock switch, S11-300 as follows: Check the interlock actuator on the machine is not damaged or missing. NOTE: The wiring harness passes underneath the docking interlock switch housing. If this harness is not correctly positioned, the switch can be mis-located, giving intermittent docking interlock problems. Enter dC330, code 11-300. Actuate the switch, if the display does not change, refer to: GP 13, How to Check a Switch Figure 1. P/J302, 2K LCSS PWB.
July 2005 2-265
11-300-110, 11-302-110, 11-303-110
Docking interlock switch S11-300
Top cover interlock switch S11-302
Front door interlock switch S11-303
11-300-110, 11-302-110, 11-303-110
July 2005 2-266
July 2005 2-267
11-300-110, 11-302-110, 11-303-110
11-320-110, 11-322-110 Ejector Movement Failure RAP

11-320-110 The ejector is not at the home position. 11-322-110 The ejector fails to perform a cycle of operation. NOTE: A cycle of operation for the ejector is to cycle from the home position to the out position and back to the home position.
Repair or install new components as necessary: Ejector home sensor, Q11-320, PL 11.18 Item 3. 2K LCSS PWB, PL 11.26 Item 1.
Enter dC330, code 11-023 to check the movement of the ejector. The ejector motor runs. Y N Go to Flag 3. Check the ejector motor, MOT11-020. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 10, How to Check a Motor. Figure 1. P/J303, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Ejector assembly, PL 11.18 Item 1. 2K LCSS PWB, PL 11.26 Item 1.
WARNING
Initial Actions
Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Un-dock the 2K LCSS, REP 11.13-110, Check for any obstructions that would prevent the ejector from moving. Cheat the docking interlock switch.
Repair or Install new components as necessary:
Procedure
NOTE: All 2K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-322, actuate the ejector out sensor, Q11-322. The display changes. Y N Go to Flag 2. Check Q11-322. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. Figure 1. P/J304, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Ejector out sensor, Q11-322, PL 11.18 Item 3. 2K LCSS PWB, PL 11.26 Item 1.
The ejector cycles noisily, colliding with the end stops. Y N Check the stapler to ensure the staples are correctly formed. Mis-formed staples can cause the set to hang in the stapler causing ejector movement failures. The staples are correctly formed. Y N Clear the staple head of any mis-formed staples, then check the operation of the stapler. If necessary, install a new staple head unit, PL 11.20 Item 5. If the ejector is still not moving, install a new ejector assembly, PL 11.18 Item 1. Perform SCP 6 Final Actions. Go to Flag 4. +5v is available at P/J304 between pins 7 and 8. Y N Go to the 11D-110 2K LCSS Power Distribution RAP. Connect a service meter at P/J304 between pins 8 and 9. Slowly rotate the ejector motor encoder. The voltage changes between +5V and 0V. Y N Go to Flag 4. Check the wiring and connectors between the ejector motor encoder sensor and the 2K LCSS PWB. If necessary repair the wiring, REP 1.2. If the wiring is good, install a new ejector motor encoder sensor, PL 11.18 Item 3. Perform the 11G-110 2K LCSS PWB Damage RAP, if necessary install a new 2K LCSS PWB, PL 11.26 Item 1.
Enter dC330, code 11-320, actuate the ejector home sensor, Q11-320. The display changes. Y N Go to Flag 1. Check Q11-320. Refer to: A Status Indicator RAPs 11G-110 2K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. Figure 1. P/J304, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP.
11-320-110, 11-322-110
July 2005 2-268
Ejector out sensor Q11-322 Ejector motor MOT11-020
Ejector motor encoder sensor Ejector home sensor Q11-320
July 2005 2-269
11-320-110, 11-322-110
11-320-110, 11-322-110
July 2005 2-270

11-364-110 Staples in the stapling head are not primed.
A NOTE: If the SH1 priming sensor does not see staples in the primed position, the staple head cycles a number of times to prime the staple head. This occurs when the 2K LCSS interlocks are made. Follow the customer instruction label inside the 2K LCSS front door to remove the staple cartridge, slide out the top sheet of staples from the cartridge, to expose a fresh sheet of staples on the top of the stack. Ensure the forming plate is fully closed, Figure 2. Install the staple cartridge and close the door. The stapler will now cycle a few times to feed and prime the new sheet of staples. Open the door and remove the staple cartridge. Examine the sheet of staples that have been fed to the staple forming part of the stapler, by opening the forming plate, Figure 3. The first two staples have been partially formed. Y N Install a new staple cartridge, PL 26.10 Item 11and repeat the check. If the first two staples are not partially formed, install a new staple head unit, PL 11.20 Item 5. Perform SCP 6 Final Actions Install a new staple head unit, PL 11.20 Item 5. Perform SCP 6 Final Actions.
WARNING
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Check the following: The staple cartridge has staples in it and is correctly installed, The leading staples in the staple head have been primed, Figure 3. Check that the sheets of staples in the cartridge are feeding one at a time. If staple sheets overlap, they will jam in the cartridge. If necessary, install a new staple cartridge, PL 26.10 Item 11.
NOTE: The term priming refers to 2 staples at the front of the cartridge, that have been preformed automatically by the action of the stapler, refer to Figure 2. NOTE: The SH 1 low staples sensor, SH 1 cartridge sensor, SH 1 home sensor and the SH 1 priming sensor are all integral to the staple head unit and although they can be checked using component control they cannot be exchanged as components.
Procedure
NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Figure 1. Enter dC330, code 11-361, actuate the SH 1 paper sensor, Q11-361. The changes. Y N Go to Flag 1 and check Q11-361. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. P/J308, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Staple head unit SH 1 paper sensor, PL 11.20 Item 4. 2K LCSS PWB, PL 11.26 Item 1. Figure 1 Component location SH 1 paper sensor Q11-361 display
11-364-110
Forming plate open
primed staples
Forming plate fully closed
Figure 2 Staple cartridge open
Figure 3 Staple cartridge closed
11-364-110
July 2005 2-272
July 2005 2-273
11-364-110
11A-110 Offline Stapling Fault RAP

Use this RAP when offline stapling fails to operate. NOTE: Although the functionality is still present, the offline stapling option has been removed from the 2K LCSS.
N Perform the 11G-110 2K LCSS PWB Damage RAP, if necessary install a new 2K LCSS PWB, PL 11.26 Item 1.
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Check the following: Figure 2, the spring and cam are correctly located. Figure 2, the switch support bracket is correctly located. Figure 2, the safety gate switch connector is fully seated on both sides of the frame. The 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Figure 2, the staple head unit is correctly installed.
Check the wiring between the 2K LCSS PWB and the offline staple PWB. The wiring is good. Y N Repair the wiring. Install a new offline staple PWB, PL 11.26 Item 3. Enter dC330, code 11-373, actuate the offline staple switch, S11-373. The display changes. Y N Go to Flag 5 and check the wiring between the 2K LCSS PWB and the offline staple PWB. The wiring is good. Y N Repair the wiring. Refer to the 11G-110 2K LCSS PWB Damage RAP, Install new components as necessary: Offline staple PWB, PL 11.26 Item 3. 2K LCSS PWB, PL 11.26 Item 1. display
NOTE: Figure 2 shows the switch cam in the auto stapling position. To enable offline stapling, the paddle motor is run in the reverse direction to lower the safety gate, this rotates the switch cam in a counterclockwise direction, actuating the safety gate switch.
Operation
Offline stapling should follow the following sequence: The offline staple button is pressed. Bin 1 lowers to improve access to the stapler area. The front tamper moves into position to guide the set to be stapled. The set to be stapled is inserted fully into the throat of the stapler. The SH 1 paper sensor, Q11-361 detects the set in the throat of the stapler. The edge registration sensor, Q11-367 detects the set in the centre of the compiler. The set is correctly located for stapling when both sensors are made. The paddle motor drives in reverse to lower the safety gate until the safety gate interlock switch is made. This process is a safety feature. The stapler is then cycled once to staple the set.
Enter dC330, code 11-367, actuate the edge registration sensor, Q11-367. The changes. Y N Go to Flag 2, and Flag 3, check Q11-120. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a Sensor.
NOTE: The edge registration sensor Q11-367 that detects paper in position for stapling is an infra-red device. It has two parts, the receiver is mounted on the staple traverse assembly and the LED is mounted on the sensor support assembly PL 11.12 Item 5. Figure 1. P/J308 and P/J314, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. REP 11.13-110 2K LCSS Un-docking. Edge registration sensor, PL 11.20 Item 8. 2K LCSS PWB, PL 11.26 Item 1.
Procedure WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-374 to illuminate the offline staple LED. The LED is illuminated. Y N Go to Flag 4, disconnect P/J312. +2V is available at P/J312 between pins B10 and B12 when the code is entered.
Enter dC330, code 11-361, actuate the SH1 paper sensor, Q11-361. The display changes. Y N Go to Flag 6 and check Q11-361. Refer to: B 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. Figure 2.
11A-110
July 2005 2-274
B P/J308, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. SH 1 paper sensor, PL 11.12 Item 2. 2K LCSS PWB, PL 11.26 Item 1. disEdge registration sensor Q11-367
Enter dC330, code 11-365, manually actuate the SU1safety gate switch, S11-365. The play changes. Y N Go to Flag 1, and check S11-365. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 13, How to Check a Switch. Figure 2. P/J311, 2K LCSS PWB. 11D-110 2K LCSS Power Distribution RAP. Safety gate interlock switch, PL 11.8 Item 1. 2K LCSS PWB, PL 11.26 Item 1.
Stapler traverse assembly
Edge registration sensor LED
Enter dC330, code 11-026 to run the paddle motor in reverse. The switch cam is rotated counter clockwise to its end stop. Y N Go to 11-024-110, 11-025-110 Paddle Roll Failure RAP. If the stapler is still inoperative, install a new staple head unit, PL 11.20 Item 5. Perform SCP 6 Final Actions.
Ejector assembly
July 2005 2-275
11A-110
Offline staple switch S11-373 Offline staple LED
Safety gate switch connector
SH1 paper sensor Q11-361
Switch support bracket
Staple head Spring
Offline staple PWB
SU 1 safety gate switch S11-365
Switch cam
11A-110
July 2005 2-276
July 2005 2-277
11A-110
11B-110 Bin 1 Overload RAP

Use this RAP to resolve a fault on the bin 1 90% full sensor.
WARNING
Procedure
NOTE: In diagnostics, actuating any 2K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-331, actuate the bin 1 90% full sensor, Q11-331. The changes. Y N Go to Flag 1 and check Q11-331. Refer to: 11G-110 2K LCSS PWB Damage RAP. GP 11, How to Check a sensor. Figure 1. P/J316 2K LCSS PWB. 11D-110 2K LCSS Power Generation RAP. Bin 1 90% full sensor, PL 11.10 Item 5. 2K LCSS PWB, PL 11.26 Item 1. Figure 1 Component location display
11B-110
July 2005 2-278
11C-110 2K LCSS Initialization Failure RAP

When an initialization command is received from the machine, the units are initialized in two stages: The following units are initialized sequentially: 1. 2. 3. 1. 2. 3. 4. 5. If the staple head is not at the home position, it is driven to the home position If the stapling unit is not at the home position, it is driven to the home position If the ejector is not at the home position, it is driven to the home position If the front tamper is not at the home position, it is driven to the home position If the rear tamper is not at the home position, it is driven to the home position If the hole punch is not at the home position, it is driven to the home position If the paddle is not at the home position, it is driven to the home position If the stacker is not at the home position, it is driven to the home position NOTE: The staple cartridge must be fully pushed home.
The following units are then initialized simultaneously:
WARNING
Initial Actions
Check the fuse on the 2K LCSS PWB, If the fuse is good, continue at the procedure. If the fuse not good, install a new 2K LCSS PWB, PL 11.26 Item 1. Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Figure 2 Circuit diagram Remove the 2K LCSS covers, REP 11.1-110, so that the units can be viewed. Cheat the front door interlock switch and the top cover interlock switch. Check that LED 2 is illuminated, this shows that all interlocks are made. If the LED fails to illuminate, go to 11-300-110, 11-302-110, 11-303-110 Interlocks RAP.
Procedure
Figure 1, Check that the software heartbeat is present on LED 1. The LED should flash twice per second if the 2K LCSS software is running. If necessary, re-load the 2K LCSS software, refer to GP 4 Machine Software. If the initialization sequence fails to place any unit at the home position, refer to the appropriate RAPs: Front tamper not at home, refer to 11-005-110, 11-006-110, 11-310-110, 11-311-110 Front Tamper Move Failure RAP Rear tamper not at home, refer to 11-007-110, 11-008-110, 11-312-110, 11-313-110, 11319-110 Rear Tamper Move Failure RAP. Paddle not at home, refer to 11-024-110, 11-025-110 Paddle Roll Failure RAP. Bin 1 not at home, refer to 11-030-110, 11-334-110, 11-335-110, 11-336-110 Bin 1 Movement Failures RAP. Punch not at home, refer to 11-043-110, 11-350-110 Hole Punch Operation Failure RAP Status Indicator RAPs
July 2005 2-279
11B-110, 11C-110
Staple head not at home, refer to 11-050-110, 11-360-110 Staple Head Operation Failure RAP. Stapling unit not at home, refer to 11-053-110, 11-370-110 Staple Head Unit Movement Failure RAP. Ejector not at home, refer to 11-320-110, 11-322-110 Compiler Ejector Movement Failure RAP.
11D-110 2K LCSS Power Distribution RAP

The 2K LCSS has an integral power supply providing +24V and +5V supplies to the 2K LCSS PWB. The AC power for the 2K LCSS power supply comes from the LVPS and base module of the machine.
WARNING
Take care not to topple the LCSS. The LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the LCSS. CAUTION Do not connect the finisher power cord directly to the AC wall outlet. The finisher cannot operate without the machine. The machine controls the distribution of electricity to the finisher for correct power on and power off sequencing.
Procedure WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. Close or cheat all the 2K LCSS interlocks. LED 2 on the 2K LCSS PWB is illuminated. Y N +24V is available at Fuse (F1) on the 2K LCSS PWB. Y N Go to Flag 2. +24V is available at P/J300 between pins 1 and 2, also between pins 5 and 3. Y N Disconnect P/J300. +24V is available at P/J300 between pins 1 and 2, also between pins 5 and 3 on the end of the harness. Y N Figure 1. Loosen the 4 screws and lift the power supply module away from the 2K LCSS frame. Go to Flag 1. ACL is available at CN1 between pins 1 and 3. Y N Go to the 01C AC Power RAP and check the AC output voltages. Check the wiring between CN2 and P/J300. The wiring is good. Y N Repair the wiring. Install a new power supply module, PL 11.26 Item 2. Check for a short circuit or an overload in the wiring or components connected to the +24V on the 2K LCSS PWB. Refer to GP 7. +24 V is available at PJ315 pin 5 on the 2K LCSS PWB. Y N Go to the 11-300-110, 11-302-110, 11-303-110 Interlocks RAP.
Fuse
LED 1
LED 2
C WorkCentre Pro 275 Family (CC232-WCP275F)
11C-110, 11D-110
July 2005 2-280
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. Perform the following: Switch off the machine, GP 14. Go to Flag 3, disconnect all the +24V harnesses to components. Check each harness for short circuits and overheating, GP 7. Repair or install new components as necessary. Install a new fuse F1 on the 2K LCSS PWB, switch on the machine, GP 14. Monitor the voltage at the left end of the fuse and re-connect the circuits one at a time. Energize the re-connected components using dC330 control codes. If the voltage drops below +22V, switch off the machine, GP 14. Re-check the component and harness for overheating or short circuits. Repair or install new components as necessary.
Perform the 11G-110 2K LCSS PWB Damage RAP, if necessary install a new 2K LCSS PWB, PL 11.26 Item 1. +5V is available between TP1 and TP2 on the 2K LCSS PWB. Y N Go to Flag 2. +5V is available at P/J300 between pins 4 and 6, also between pins 7 and 8. Y N Disconnect P/J300. +5V is available at P/J300 between pins 4 and 6, also between pins 7 and 8 on the end of the harness. Y N Loosen the 4 screws and lift the power supply module away from the 2K LCSS frame. Go to Flag 1. ACL is available at CN1 between pins 1 and 3. Y N Go to the 01C AC Power RAP and check the AC output voltages. Check the wiring between CN2 and P/J300. The wiring is good. Y N Repair the wiring. Install a new power supply module, PL 11.26 Item 2. Check for a short circuit or overload in the wiring or components connected to +5V on the 2K LCSS PWB. Refer to GP 7. Perform the 11G-110 2K LCSS PWB Damage RAP, if necessary install a new 2K LCSS PWB, PL 11.26 Item 1. The +24V and +5V supplies on the 2K LCSS PWB are good.
Power Supply Module
July 2005 2-281
11D-110
11D-110
July 2005 2-282
11E-110 2K LCSS to Machine Communications Interface RAP

All communications between the machine and 2K LCSS are conducted through a single interface cable.
11F-110 2K LCSS PWB DIP Switch Settings RAP

To show the correct settings for the DIP switches on the 2K LCSS PWB.
WARNING
WARNING
Procedure
Problems that can result from incorrect DIP switch settings are: False jam clearance instructions for the 2K LCSS and/or the machine exit area. Communication errors between the 2K LCSS and machine. Erratic behaviour of the 2K LCSS.
Procedure
Check the 2K LCSS PWB DIP switch settings, refer to 11F-110 2K LCSS PWB DIP Switch Settings RAP. Go to 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error Rap.
Check the DIP switch settings, Figure 1. If necessary, switch off the machine, GP 14. Correct the DIP switch setting, then switch on the machine, GP 14.
Figure 1 DIP switch settings
July 2005 2-283
11E-110, 11F-110
11G-110 2K LCSS PWB Damage RAP

Use this RAP to determine the cause of damage to the 2K LCSS PWB, so that the cause can be repaired before a new 2K LCSS PWB is installed.
WARNING
Initial Actions
Check the fuse on the 2K LCSS PWB, If the fuse is good, continue at the procedure. If the fuse not good, install a new 2K LCSS PWB, PL 11.26 Item 1.
Procedure
The 2K LCSS PWB can be damaged by a component connected to it going short-circuit. If a new 2K LCSS PWB is installed and power applied to the machine, the new 2K LCSS PWB will be damaged in the same way. The cause of the damage must be found by following this procedure.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. Remove the 2K LCSS PWB and inspect the components shown in Figure 1 for damage. The damage to the component may be in the form of a crack, a small crater or a burnt patch. Refer to Table 1 to locate the component causing the damage to the 2K LCSS PWB.
Fuse
Figure 1 2K LCSS PWB components
Table 1 2K LCSS PWB Drive Components 2K LCSS PWB Driven component component U10 Rear tamper motor Normal resistance measurement +/- 10% PJ312 pin A1 to A3 = 29 ohms. pin A1 to A4 = 29 ohms. pin A2 to A5 = 29 ohms. pin A2 to A6 = 29 ohms. Spared part and references Tamper assembly, PL 11.16 Item 1. 11-007-110, 11-008110, 11-312-110, 11-313110, 11-319-110 RAP
U11
Staple head motor Front tamper motor
PJ308 pin A8 to A10 = 20 ohms. Staple head unit, PL 11.20 pin A9 to A11 = 20 ohms Item 5. 11-050-110, 11-360110 RAP PJ312 pin A7 to A9 = 29 ohms. pin A7 to A10 = 29 ohms. pin A8 to A11 = 29 ohms. pin A8 to A12 = 29 ohms. Tamper assembly, PL 11.16 Item 1. 11-005-110, 11-006110, 11-310-110, 11-311-110 RAP
U12
11G-110
July 2005 2-284
Table 1 2K LCSS PWB Drive Components 2K LCSS PWB Driven component component U14 Transport motor 1 Transport motor 2 Hole punch motor Paddle motor Normal resistance measurement +/- 10% Spared part and references
11H-110 Copy Damage in the 2K LCSS RAP

Use this RAP to identify and correct the causes of copy damage in the 2K LCSS.
WARNING
PJ305 pin 1 to 4 = 3 ohms. pin 1 Transport motor 1, PL 11.14 to 5 = 3 ohms. pin 2 to 6 = 3 Item 2. 11-130-110, 11-132ohms. pin 2 to 7 = 3 ohms. 110 RAP PJ309 pin 1 to 4 = 1.3 ohms. pin Transport motor 2, PL 11.22 1 to 5 = 1.3 ohms. pin 2 to 6 = 1.3 Item 5. 11-130-110, 11-132ohms. pin 2 to 7 = 1.3 ohms. 110 RAP PJ311 pin 1 to 2 = 6 ohms Not spared. 11-043-110, 11350-110 RAP
U15
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. Check the following: Look for torn paper in the 2K LCSS paper path. Torn fragments can migrate through the IOT and 2K LCSS paper path without causing a problem until they finally wedge themselves at some point. A likely place for a piece of paper to be wedged is at the hole punch assembly, where the top and bottom guides form the narrowest part of the paper path. Ensure that the shaft diverter assembly, PL 11.22 Item 13, operates correctly and has its full movement. Ensure that the hole punches park at the fully open position. If they protrude even slightly, a jam will occur in the narrow paper path of the hole punch. Ensure that the jam clearance guide, PL 11.24 Item 6, closes and latches correctly. Check that the magnet at the rear is located and functions correctly, the clip at the front operate correctly, otherwise the paper can stub on the middle guide. Ensure that all idler rolls in the 2K LCSS paper path are free to rotate, particularly those on the jam clearance guide, where the paper turns through 90 degrees. Ensure that the paper path ribs of the jam clearance guide, PL 11.24 Item 6, and the entry guide cover, PL 11.24 Item 5, are free of scores and nicks. Check also for contamination and glue from label stock.
U16 U17
PJ310 pin 1 to 3 = 29 ohms. pin 1 Paddle motor assembly, PL to 4 = 29 ohms. pin 2 to 5 = 29 11.8 Item 10. 11-024-110, ohms. pin 2 to 6 = 29 ohms. 11-025-110 RAP PJ308 pin B9 to B11 = 20 ohms. Stapler traverse assembly, pin B9 to B12 = 20 ohms. pin B10 PL 11.20 Item 1. 11-053to B13 = 20 ohms. pin B10 to 110, 11-370-110 RAP B14 = 20 ohms. PJ303 pin 1 to 2 = 8 ohms Ejector assembly, PL 11.18 Item 1. 11-320-110, 11-322110 RAP Diverter gate solenoid, PL 11.22 Item 12. 11-130-110, 11-132-110 RAP Bin 1 elevator motor, PL 11.10 Item 8. 11-030-110, 11-334-110, 11-335-110, 11336-110 RAP
U18
SU1 motor (stapler indexing) Ejector motor
U23
Q1
Diverter gate solenoid
PJ306 pin 1 to pin 2 = 74 ohms
Q2, Q3, Q4 Bin 1 elevator & Q5 motor
PJ318 pin 1 to 2 = 7.7 ohms
NOTE: If difficulty is found in connecting the service meter probes to the connector headers on the 2K LCSS PWB, refer to the RAP quoted in Table 1 and make the measurement at another point in the harness to the driven component. If the defective driven component is found using the table checks, disconnect the connector closest to the driven component, then check the driven component again to identify any short circuit in the wiring to the driven component. Repair the wiring or install new parts as necessary. If the defective driven component can not be found using the table checks, refer to GP 7, check each driven component to ensure that it is not seized. Motors should rotate reasonably easily. Solenoid armatures should slide easily in the coil. Also check the drive components to ensure that they rotate easily, if necessary install new parts. When the a new driven component has been installed or the defective drive components have been repaired, install a new 2K LCSS PWB, PL 11.26 Item 1.
July 2005 2-285
11G-110, 11H-110
11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP

Use this RAP to identify and correct the causes of mis registration in stapled sets, resulting in staples missing some sheets in the set, or poorly registered non-stapled sets.
11K-110 2K LCSS Poor Stacking RAP

Use this RAP to find the cause of poor stacking in the 2K LCSS.
Procedure
Check the following; Look for sets that are not dropping back fully in bin 1 and therefore not operating the bin 1 level sensors: Large paper sizes should not be stacked on top of small paper sizes. Ensure that the paper stack in each paper tray has been fanned. Turn over the paper stack in each paper tray. Ensure that all paper or other copy stock being used is within the size and weight specifications. Refer to GP 20 Paper and Media Size Specifications. Try using a fresh ream of paper. Ensure that the edge guides of all paper trays are adjusted correctly for the paper size and that the trays are fully closed. Check that bin 1 is seated correctly and the bin 1 alignment clip is in position, PL 11.2 Item 13.
WARNING
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. The most likely cause of mis registration is paper condition and/or damage such as curl, wrinkle, creases, dog ears, etc. Curl, wrinkle and creases are probably caused in the IOT, go to IQ1 Image Quality Entry RAP. For other copy/print damage and dog ears, go to the 11H-110 Copy Damage in the 2K LCSS RAP. Check the following: Check that bin 1 is seated correctly and the bin 1 alignment clip is in position, PL 11.2 Item 13. Turn over the paper stack in the tray in use. Use a new ream of paper in the tray in use. Paper type especially recycled paper can lead to registration problems. Try changing to a different brand or type of paper. Ensure that the guides in the paper trays are correctly set and reported on the UI for the paper size loaded. Check that paper type is set correctly. If heavyweight paper is used but not set in the UI, the compiler capacity can be exceeded. Check for obstructions in the compiler. Ensure that the paddle roll operates correctly and that the paddles are not damaged. The paddles should park completely inside the top section of the compiler, with the shorter paddle in a vertical position. If all of the paddles are out of position, check the paddle roll position sensor, PL 11.8 Item 11, the flag, PL 11.8 Item 7 and the paddle motor assembly, PL 11.8 Item 10. If only one paddle is mis-aligned with the others, it can be re-positioned by hand (they are not bonded to the shaft). Ensure that the tampers operate correctly, i.e. are not stalling or losing position during the job. Inspect the tampers for damage, if necessary install new parts. PL 11.16. Inspect the bin 1 entry nips for roll damage. The idlers should be held against the rubber driving rolls and they should be free to rotate within their support springs. If necessary, install new parts, PL 11.23. Inspect the four spring loaded guides on the output cover, PL 11.2 Item 7. Ensure that they are correctly located and are free to move up and down.
Labels must not be fed to bin 1, but to bin 0 only. It is recommended that transparencies are fed to bin 0 whenever possible. Check that bin 1 is level front to back, if necessary perform ADJ 11.1-110 2K LCSS Bin 1 Level. Check that the bin 1 upper level sensor,Q11-332 and the bin 1 lower level sensor, Q11333 are working correctly. Refer to the 11-030-110, 11-334-110, 11-335-110, 11-336-110 Bin 1 Movement Failure RAP. Check the operation of the front and rear tampers. Refer to 11-005-110, 11-006-110, 11310-110, 11-311-110 Front Tamper Move Failure RAP and 11-007-110, 11-008-110, 11312-110, 11-313-110, 11-319-110 Rear Tamper Move Failure RAP. Check that the output device is not position near a air conditioning or ventilation output ducts. Air blown across the output bins can cause poor stacking.
11J-110, 11K-110
July 2005 2-286

11-005-120 Front tamper fails to move to the front position. 11-006-120 Front tamper fails to move to the rear position. 11-310-120 Front tamper not at the front home position. 11-311-120 Front tamper not at the rear home position.
Figure 32, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Tamper assembly, PL 11.112 Item 1. 1K LCSS PWB, PL 11.124 Item 1. display
Initial Actions
Figure 1. Check for damage or obstructions that would prevent the tamper assembly from operating correctly. If necessary, install a new tamper assembly, PL 11.112 Item 1. Jams can be caused by customers removing prints from bin 1 before the machine has finished printing. If the tampers are touched while they are moving, they can be stalled, causing the machine to shutdown. The resulting shutdown can cause un-clearable jams in the finisher and the tray 3 and tray 4 to paper path interface. Check the condition of the front tamper drive belt and that it is correctly tensioned. Tensioning is achieved by a spring on the motor, the motor should be free to move. If there is a large jam of paper above bin 1 that has obstructed the tampers, this has probably been caused by poorly stacked sets failing to actuate the bin 1 upper level sensor. Perform the following: Check the paper for defects that could degrade the tamping operation e.g. curl, paper condition, buckling or paper type. Refer to the IQ1 Image Quality Entry RAP. Check the operation of the paddle roll, refer to 11-024-120, 11-025-120 Paddle Roll Failure RAP. Check the operation of the bin 1 upper level sensor, refer to 11-030-120, 11-334-120, 11335-120, 11-336-120 Bin 1 Movement Failure RAP. Refer to the 11J-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. Check the 1K LCSS PWB DIP switch settings, refer to 11F-110 1K LCSS PWB DIP Switch Settings RAP.
Enter dC330 code 11-310. Actuate the front tamper home sensor, Q11-310. The changes. Y N Go to Flag 1. Check Q11-310. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J16, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Front tamper home sensor, PL 11.112 Item 3. 1K LCSS PWB, PL 11.124 Item 1.
Perform SCP 6 Final Actions. Front tamper home sensor Q11-310
Procedure
NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, codes 11-003 and 11-005 alternately. The front tamper moves between the home and inboard positions, Figure 1. Y N Go to Flag 2. Check the front tamper motor, MOT11-003. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-287 Status Indicator RAPs 11G-120 1K LCSS PWB Damage RAP. GP 10 How to Check a Motor. Front tamper motor MOT11-003 (located at the rear)
11-005-120, 11-006-120, 11-310-120, 11-311-120
11-005-120, 11-006-120, 11-310-120, 11-311-120
July 2005 2-288
11-007-120 Rear tamper fails to move to the front position. 11-008-120 Rear tamper fails to move to the rear position. 11-312-120 Rear tamper is not at the front home position. 11-313-120 Rear tamper is not at the rear home position. 11-319-120 Rear tamper is not at the away home position. NOTE: The away home position is with the rear tamper approximately halfway along its travel.
Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 10, How to Check a Motor. P/J9, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Tamper assembly, PL 11.112 Item 1. 1K LCSS PWB, PL 11.124 Item 1. display
Initial Actions
Figure 1. Check for damage or obstructions that would prevent the tamper assembly from operating correctly. If necessary, install a new tamper assembly, PL 11.112 Item 1. Jams can be caused by customers removing prints from bin 1 before the machine has finished printing. If the tampers are touched while they are moving, they can be stalled, causing the machine to shutdown. The resulting shutdown can cause un-clearable jams in the finisher and the tray 3 and tray 4 to paper path interface. Check the condition of the rear tamper drive belt and that it is correctly tensioned. Tensioning is achieved by a spring on the motor, the motor should be free to move. If there is a large jam of paper above bin 1 that has obstructed the tampers, this has probably been caused by poorly stacked sets failing to actuate the bin 1 upper level sensor. Perform the following: Check the paper for defects that could degrade the tamping operation e.g. curl, paper condition, buckling or paper type. Refer to the IQ1 Image Quality Entry RAP. Check the operation of the paddle roll, refer to 11-024-120, 11-025-120 Paddle Roll Failure RAP. Check the operation of the bin 1 upper level sensor, refer to 11-030-120, 11-334-120, 11335-120, 11-336-120 Bin 1 Movement Failure RAP. Refer to the 11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. Check the 1K LCSS PWB DIP switch settings, refer to 11E-120 1K LCSS PWB DIP Switch Settings RAP.
Enter dC330 code 11-311. Actuate the rear tamper home sensor Q11-311. The changes. Y N Go to Flag 1. Check Q11-311. Refer to: 11G-110 1K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. P/J16, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Rear tamper home sensor, PL 11.112 Item 3. 1K LCSS PWB, PL 11.124 Item 1.
NOTE: The away home position is used for short edge feed small paper. This saves unnecessary rear tamper travel. Enter dC330. Actuate the rear tamper away home sensor Q11-319. The display changes. Y N Go to Flag 2. Check Q11-319. Refer to: 11G-110 1K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. P/J16, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Rear tamper away home sensor, PL 11.112 Item 3. 1K LCSS PWB, PL 11.124 Item 1.
Procedure
NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, codes 11-004 and 11-006 alternately. The rear tamper moves between the home and inboard positions, Figure 1. Y N Go to Flag 3. Check the rear tamper motor, MOT11-004. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-289 Status Indicator RAPs
11-007-120, 11-008-120, 11-312-120, 11-313-120, 11-
Rear tamper motor MOT11-004 (located at the front)
Rear tamper away home sensor Q11-319 Rear tamper home sensor Q11-311
11-007-120, 11-008-120, 11-312-120, 11-313-120, 11-
July 2005 2-290
July 2005 2-291
11-007-120, 11-008-120, 11-312-120, 11-313-120, 11-
11-024-120, 11-025-120 Paddle Roll Failure RAP

11-024-120 The paddle is not at the home position. 11-025-120 The paddle fails to rotate. NOTE: The home position of the paddle is when the sensor flag is located between the sensor jaws. Jams will occur in the compiler and bin 1 cannot be used.
Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. Figure 1. P/J2, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP Paddle roll position sensor, PL 11.104 Item 11. 1K LCSS PWB, PL 11.124 Item 1.
Initial Actions
Check the following: That there is no paper or other obstructions in the vicinity of the paddle. The paddle roll position sensor bracket is holding the sensor in the correct position, i.e. the flag is in the middle of the sensor gap and the sensor does not touch any moving components. Check that paper type is set correctly. If heavyweight paper is used but not set in the UI, the compiler capacity can be exceeded. Refer to 11H-120 Mis-Registration in Stapled Sets and Non-stapled Sets RAP. Check the position of the paddles. With the paddle roll in the home position both sets of paddles must be within the output cover, if they are not, refer to REP 11.12-120 Paddle Wheel Shaft Assembly. If any of the paddles are out of alignment to other paddles, install a new paddle wheel shaft assembly, PL 11.104 Item 4. 1K LCSS PWB DIP switch settings, refer to 11E-120 1K LCSS PWB DIP Switch Settings RAP.
Perform SCP 6 Final Actions. Paddle roll position sensor Q11-326
Paddle motor MOT11-024
Procedure
NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, codes 11-024, paddle home position and 11-025, paddle run. The rotates correctly. Y N Go to Flag 2. Check the paddle motor, MOT 11-024. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 10, How to Check a Motor. Figure 1. P/J14, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP Figure 1 Component location Paddle motor, PL 11.104 Item 10. 1K LCSS PWB, PL 11.124 Item 1. paddle
Enter dC330, code 11-025 and stack the code 11-326, to actuate the paddle roll position sensor Q11-326. The display cycles high/low. Y N Go to Flag 1. Check Q11-326. A Status Indicator RAPs
11-024-120, 11-025-120
July 2005 2-292
July 2005 2-293
11-024-120, 11-025-120
11-030-120, 11-334-120, 11-335-120, 11-336-120 Bin 1 Movement Failure RAP

11-030-120 Bin 1 fails to move. 11-334-120 Bin 1 has reached the upper limit of travel. 11-335-120 Bin 1 has reached the lower limit of travel. 11-336-120 Bin 1 is not at the home position. NOTE: The home position of bin 1 is when bin 1 is actuating the bin 1 upper limit switch. See the final actions at the end of the procedure. Two sensors and two switches monitor the level of paper in bin 1 and the position of the tray The bin 1 upper level sensor detects the top of the paper stack in bin 1, Figure 1. The bin 1 90% full sensor detects when the tray has descended to a position where the tray is 90% full, Figure 2. Bin 1 upper limit switch, S11-334, Figure 2. Bin 1 lower limit switch, S11-335, Figure 2.
Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J8, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Bin 1 motor encoder sensor Q11-336, PL 11.106 Item 11. 1K LCSS PWB, PL 11.124 Item 1.
Enter dC330 code 11-033, bin 1 elevator motor, MOT11-030. Bin 1 cycles down and up. Y N Go to Flag 1. Check MOT11-030. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 10 How to Check a Motor. P/J12, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Bin 1 elevator motor, PL 11.106 Item 8. 1K LCSS PWB, PL 11.124 Item 1.
Initial Actions
Perform the following: Check for a physical obstruction that would prevent bin 1 from moving, such as an item of furniture. Check that bin 1 is level front to back, if necessary perform ADJ 11.1-120 1K LCSS Bin 1 Level. Check the 1K LCSS PWB DIP switch settings, refer to 11E-120 1K LCSS PWB DIP Switch Settings RAP. Refer to the 11J-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. If there is a large jam of paper above bin 1, this has probably been caused by poorly stacked sets failing to actuate the bin 1 upper level sensor. If paper is overflowing the tray when it is at the lower limit, check the tray 90% full sensor. If paper cannot be fed to bin 1 when it is at the highest position, check the bin 1 paper sensor - low and bin 1 paper sensor - high.
Figure 1. Enter dC330, code 11-332, bin 1 upper level sensor, Q11-332. Actuate Q11-332. The display changes. Y N Go to Flag 3. Check Q11-332. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J2, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Bin 1 upper level sensor Q11-332, PL 11.106 Item 5. 1K LCSS PWB, PL 11.124 Item 1.
Perform the relevant check:
Check the front and rear bin 1 drive belts. If necessary install new components, PL 11.106 Item 1.
Procedure
NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Remove the 1K LCSS rear cover. Enter dC330 code 11-336, bin 1 motor encoder sensor Q11336. Slowly rotate the encoder disk by hand. The display changes. Y N Go to Flag 2. Check Q11-336. A Status Indicator RAPs
Figure 2. Enter dC330 code 11-334, bin 1 upper limit switch, S11-334. Actuate S11-334. The display changes. Y N Go to Flag 4. Check S11-334. Refer to: B 11F-120 1K LCSS PWB Damage RAP. GP 13 How to Check a Switch. P/J5, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Bin 1 upper limit switch, PL 11.106 Item 3. 1K LCSS PWB, PL 11.124 Item 1.
11-030-120, 11-334-120, 11-335-120, 11-336-120
July 2005 2-294
B Enter dC330 code 11-335, bin 1 lower limit switch, S11-335, actuate S11-335. The changes. Y N Go to Flag 5. Check S11-335. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 13 How to Check a Switch. P/J4, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. REP 11.13-110 1K LCSS Un-docking. Bin 1 lower limit switch, PL 11.106 Item 3. 1K LCSS PWB, PL 11.124 Item 1.
display
Repair or install new components as necessary: Bin 1 upper level sensor Q11-332 display
Enter dC330 code 11-331, bin 1 90% full sensor, Q11-331. Actuate Q11-331. The changes. Y N Go to Flag 6. Check Q11-331. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J2, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Bin 1 90% full sensor Q11-331, PL 11.106 Item 5. 1K LCSS PWB, PL 11.124 Item 1.
As final actions, check the following sequence of operation: When bin 1 is empty and at the top, bin 1 upper limit switch, S11-334 is actuated and the bin 1 upper level sensor, Q11-332 is de-actuated. Paper is delivered to the tray until the bin 1 upper level sensor, Q11-332 is actuated. The motor lowers the tray until the bin 1 upper level sensor, Q11-332 is de-actuated. When the tray is emptied, the tray returns to the home position. In the home position the bin one upper limit switch, S11-334 is actuated.
July 2005 2-295
11-030-120, 11-334-120, 11-335-120, 11-336-120
Bin 1 upper limit switch S11-334.
Bin 1 motor encoder sensor Q11-336
Bin 1 elevator motor MOT11-030
Bin 1 lower limit switch S11-335.
11-030-120, 11-334-120, 11-335-120, 11-336-120
July 2005 2-296
Figure 4 Circuit diagram.
July 2005 2-297
11-030-120, 11-334-120, 11-335-120, 11-336-120

11-050-120 The staple head fails to cycle. 11-360-120 The staple head is not at the home position. NOTE: The home position is with the jaws of the staple head fully open.
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Figure 1. Check the following: The 1K LCSS PWB DIP switch settings, refer to 11F-110 1K LCSS PWB DIP Switch Settings RAP. The staple head unit is correctly installed.
Procedure
NOTE: After repairing the fault using this RAP, switch off the machine, then switch on the machine, GP 14, to enable operation of the staple head. NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-050, staple head motor 1, to cycle the staple head once. The staple head operates as expected. Y N Go to Flag 1 and Flag 2. Check the wiring and connectors between the 1K LCSS PWB and the staple head. The wiring is good. Y N Repair the wiring. Perform the following procedures: 11C-120 1K LCSS Power Distribution RAP. 11F-120 1K LCSS PWB Damage RAP. Staple head unit, PL 11.116 Item 7. 1K LCSS PWB, PL 11.124 Item 1. Staple head including MOT11-050 and staple head 1 home sensor Q11-360
Perform SCP 6 Final Actions. Figure 1 Component location
11-050-120, 11-360-120
July 2005 2-298
July 2005 2-299
11-050-120, 11-360-120

11-100-110 The leading edge of the sheet is late to the entry sensor Q11-100.
Initial Actions
Refer to the 11G-120 Copy Damage in the 1K LCSS RAP. Check the following: 1K LCSS PWB DIP switch settings, refer to 11E-120 1K LCSS PWB DIP Switch Settings RAP. Ensure the paper tray guides are set to the correct position for the size of paper in the tray. Check the input guide for damage or wear that could cause paper to jam. Paper jam in the machine to 1K LCSS paper path. IOT exit path and feed rolls. Feeding performance from a paper tray loaded with a new ream of paper.
Procedure
NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Figure 1. Lower the paper entry guide assembly, PL 11.110 Item 8, to access the entry sensor. Enter dC330, code 11-100, entry sensor, Q11-100. Actuate Q11-100. The display changes. Y N Go to Flag 1. Check Q11-100. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. P/J8, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Entry sensor, PL 11.122 Item 3. 1K LCSS PWB, PL 11.124 Item 1. Entry sensor Q11-100
11-100-120
July 2005 2-300
11-130-120, 11-132-120 Paper Exiting to Bin 0 RAP

11-130-120 The leading edge of the sheet is late to the top exit sensor. 11-132-120 The trailing edge of the sheet is late from the top exit sensor.
Initial Actions
Check the following: 1K LCSS PWB DIP switch settings, refer to 11E-120 1K LCSS PWB DIP Switch Settings RAP. Ensure the paper tray guides are set to the correct position for the size of paper in the tray. The tensioner on the intermediate paper drive belt. Check that the tensioner is free to move and that the tensioner pulley is free to rotate. If necessary lubricate the tensioner and tensioner pulley, REP 11.3-120. Refer to GP 18 Machine Lubrication. NOTE: The tensioner arm and the tensioner pulley require different lubricants, refer to REP 11.3-120. That the drive pulleys on both transport motor 1 and 2 are secure and do not slip on the motor shaft. That all the transport drive belts are correctly fitted and are in a good condition That all the transport rolls and idler pulleys are free to rotate. The diverter gate and linkage for free movement. A paper jam in the path to bin 0. Torn paper fragments from a previous jam clearance action.
Refer to the 11G-120 Copy Damage in the 1K LCSS RAP and the 11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. Figure 2 Circuit diagram NOTE: Paper is diverted to bin 0 when the diverter gate solenoid is energized. Paper is fed to bin 1 when the diverter gate solenoid is de-energized.
Procedure
NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-001 transport motor 2, MOT11-001, Figure 1. MOT11-001 runs. Y N Go to Flag 3. Check MOT11-001. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-301 Status Indicator RAPs 11F-120 1K LCSS PWB Damage RAP. GP 10, How to Check a Motor. P/J16, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Transport motor 2, PL 11.118 Item 5. 1K LCSS PWB, PL 11.124 Item 1.
11-100-120, 11-130-120, 11-132-120
A NOTE: The diverter gate solenoid remains energized for 5 seconds. Enter dC330, code 11-002 diverter gate solenoid, SOL11-002. SOL11-002 energizes. Y N Go to Flag 2. Check SOL11-002. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 12, How to Check a Solenoid. P/J13, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Diverter gate solenoid, PL 11.118 Item 12. 1K LCSS PWB, PL 11.124 Item 1. display Diverter gate solenoid S11-002 Transport motor 2 MOT11-001 Top exit sensor Q11-130
Enter dC330, code 11-130, top exit sensor, Q11-130. Actuate Q11-130. The changes. Y N Go to Flag 1. Check Q11-130. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11, How to Check a Sensor. P/J2, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Top exit sensor, PL 11.118 Item 11. 1K LCSS PWB, PL 11.124 Item 1.
Transport motor 1 MOT 11-000
Enter dC330, code 11-000, transport motor 1, MOT11-000. MOT11-000 runs. Y N Go to Flag 4. Check MOT11-000. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 10, How to Check a Motor. P/J17, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Transport motor 1, PL 11.110 Item 2. 1K LCSS PWB, PL 11.124 Item 1. Figure 1 Component location Perform SCP 6 Final Actions.
11-130-120, 11-132-120
July 2005 2-302
July 2005 2-303
11-130-120, 11-132-120

11-140-120 The leading edge of the sheet is late to the 2nd to top exit sensor. 11-142-120 The trailing edge of the sheet is late to the 2nd to top exit sensor.
Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 10, How to check a motor. P/J16, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Transport motor 2, PL 11.118 Item 5. 1K LCSS PWB, PL 11.124 Item 1.
Initial Actions
NOTE: Paper is diverted to bin 0 when the diverter gate solenoid is energized. Paper is fed to bin 1 when the diverter gate solenoid is de-energized. Check the following: 1K LCSS PWB DIP switch settings, refer to 11E-120 1K LCSS PWB DIP Switch Settings RAP. Ensure the paper tray guides are set to the correct position for the size of paper in all trays. For trays 3 and 4, perform the following: Select the systems settings button from the tools screen. Select the tray management button and stock settings. From the list, select tray 3. Select the change stock size button. Select the paper size loaded in the tray. Select the save button. Repeat for tray 4. Save the stock setting and exit the tools mode.
Enter dC330, code 11-002 diverter solenoid, SOL11-002. SOL11-002 energizes. Y N Go to Flag 4. Check SOL11-002. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 12, How to Check a Solenoid. P/J13, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Diverter gate solenoid, PL 11.22 Item 12. 1K LCSS PWB, PL 11.26 Item 1. display
The tensioner on the intermediate paper drive belt. Check that the tensioner is free to move and that the tensioner pulley is free to rotate. If necessary re-lubricate the tensioner and tensioner pulley, REP 11.3-120. NOTE: The tensioner arm and the tensioner pulley require different lubricants, refer to REP 11.3-120 for details
Enter dC330, code 11-140 2nd to top exit sensor, Q11-140. Actuate Q11-140. The changes. Y N Go to Flag 1. Check Q11-140. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11, How to Check a sensor. P/J2, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. 2nd to top exit sensor, PL 11.120 Item 4. 1K LCSS PWB, PL 11.124 Item 1.
That the drive pulleys on both transport motor 1 and 2 are secure and do not slip on the motor shaft. That all the transport drive belts are correctly fitted and are in a good condition That all the transport rolls and idler pulleys are free to rotate. The diverter gate and linkage for free movement. A paper jam in the path to bin 1, to the compiler, and for poor stacking on bin 1. Ensure that the 1K LCSS is fully latched to the machine, refer to REP 11.11-120. Torn paper fragments from a previous jam clearance action.
Refer to the 11G-120 Copy Damage in the 1K LCSS RAP and the 11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP.
Enter dC330, code 11-000 transport motor 1, MOT11-000. MOT11-000 runs. Y N Go to Flag 2. Check MOT11-000. Refer to: B 11F-120 1K LCSS PWB Damage RAP. GP 10, How to Check a Motor. P/J17, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Transport motor 1, PL 11.110 Item 2. 1K LCSS PWB, PL 11.124 Item 1.
Procedure
NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. Figure 1. Enter dC330, code 11-001 transport motor 2, MOT11-001. MOT11-001 runs. Y N Go to Flag 3. Check MOT11-001. A Status Indicator RAPs
11-140-120, 11-142-120
July 2005 2-304
B Perform SCP 6 Final Actions. 2nd to top exit sensor Q11-140
July 2005 2-305
11-140-120, 11-142-120
11-140-120, 11-142-120
July 2005 2-306
11-300-120, 11-302-120, 11-303-120 Interlocks RAP

11-300-120 The docking interlock is open during run mode. 11-302-120 The top cover interlock is open during run mode. 11-303-120 The front door interlock is open during run mode.
If necessary, install a new docking interlock switch, PL 11.102 Item 2.
11-302-120 Top Cover Interlock RAP

Check the top cover interlock switch, S11-302 as follows: Check the switch actuator. Enter dC330, code 11-302, top cover interlock switch, S11-302. Actuate S11-302. If the display does not change, refer to: GP 13, How to Check a switch Figure 2. P/J5, 1K LCSS PWB.
Initial Actions
Check the 1K LCSS PWB DIP switch settings, refer to 11F-110 1K LCSS PWB DIP Switch Settings RAP. Check the following: The 1K LCSS is installed correctly, refer to REP 11.13-120. The 1K LCSS front door is closed. The 1K LCSS top cover is closed.
Go to Flag 3. Check the wiring between P/J5 and S11-302. If necessary, install a new top cover interlock switch, PL 11.124 Item 6.

Check the front door interlock switch, S11-303 as follows: Check the switch actuator. Enter dC330, code 11-303, front door interlock switch, S11-303. Actuate S11-303. If the display does not change, refer to: GP 13, How to Check a switch Figure 2. P/J5, 1K LCSS PWB.
Procedure
NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Go to Flag 1. Check for +24V on P/J5 pin 1. If the voltage is not present, refer to 11C-120 1K LCSS Power Distribution RAP. Go to the appropriate RAP: 11-300-120 Docking Interlock RAP 11-302-120 Top Cover Interlock RAP 11-303-120 Front Door Interlock RAP
Go to Flag 2. Check the wiring between P/J5 and S11-303. If necessary, install a new front door interlock switch, PL 11.124 Item 5.
11-300-120 Docking Interlock RAP WARNING

Take care not to topple the LCSS. The LCSS is unstable when undocked from the machine. Do not show the customer how to undock the LCSS. Undock the 1K LCSS, refer to REP 11.11-120. Figure 1, check the docking interlock switch, S11-300 as follows: While supporting the 1K LCSS, slide the 1K LCSS 5cm (2 inches) away from the machine. Check the interlock actuator on the machine is not damaged or missing. NOTE: The wiring harness passes underneath the docking interlock switch housing. If this harness is not correctly positioned, the switch can be mis-located, giving intermittent docking interlock problems. Enter dC330, code 11-300, docking interlock switch, S11-300. While supporting the 1K LCSS, slide the 1K LCSS 5cm (2 inches) away from the machine to de-actuate S11-300. If the display does not change, refer to: GP 13, How to Check a Switch P/J6, 1K LCSS PWB.
Go to Flag 1. Check the wiring between P/J5 and S11-300.
July 2005 2-307
11-300-120, 11-302-120, 11-303-120
Top cover interlock switch S11-302
Front door interlock switch S11-303
Figure 2 Component location Docking interlock switch S11-300
11-300-120, 11-302-120, 11-303-120
July 2005 2-308
July 2005 2-309
11-300-120, 11-302-120, 11-303-120
11-320-120, 11-322-120 Ejector Movement Failure RAP

11-320-120 The ejector is not at the home position. 11-322-120 The ejector fails to perform a cycle of operation. NOTE: A cycle of operation for the ejector is to cycle from the home position to the out position and back to the home position.
1K LCSS PWB, PL 11.124 Item 1.
Enter dC330, code 11-023 to check the operation of the ejector motor, MOT11-020. MOT11020 runs. Y N Go to Flag 3. Check MOT11-020. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 10, How to Check a Motor. Figure 1. P/J15, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Ejector assembly, PL 11.114 Item 1. 1K LCSS PWB, PL 11.124 Item 1.
Initial Actions
Check the 1K LCSS PWB DIP switch settings, refer to 11E-120 1K LCSS PWB DIP Switch Settings RAP. Check for any obstructions that would prevent the ejector from moving.
Repair or Install new components as necessary:
Procedure
NOTE: All 1K LCSS interlocks must be made to supply +24V to the motors. NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. NOTE: For clarity, the 1K LCSS is shown removed from the machine in Figure 1. Enter dC330, code 11-322, ejector out sensor, Q11-322. Actuate Q11-322. The changes. Y N Go to Flag 2. Check Q11-322. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. Figure 1. P/J8, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Ejector out sensor, Q11-322, PL 11.114 Item 3. 1K LCSS PWB, PL 11.124 Item 1. display display
The ejector cycles noisily, colliding with the end stops. Y N Check the stapler to ensure the staples are correctly formed, refer to the 11-364-120 Stapling Failure RAP. Mis-formed staples can cause the set to hang in the stapler causing ejector movement failures. The staples are correctly formed. Y N Clear the staple head of any mis-formed staples, then check the operation of the stapler. If necessary, install a new staple head unit, PL 11.116 Item 5. If the ejector is still not moving, install a new ejector assembly, PL 11.114 Item 1. Perform SCP 6 Final Actions. Go to Flag 4. +5V is available at P/J8 between pins 7 and 8. Y N Go to the 11C-120 1K LCSS Power Distribution RAP. Connect a service meter at P/J8 between pins 8 and 9. Slowly rotate the ejector motor encoder. The voltage changes between +5V and 0V. Y N Go to Flag 4. Check the wiring and connectors between the ejector motor encoder sensor and the 1K LCSS PWB. If necessary repair the wiring, REP 1.2. If the wiring is good, install a new ejector motor encoder sensor, PL 11.118 Item 3. Perform the 11F-120 1K LCSS PWB Damage RAP, if necessary install a new 1K LCSS PWB, PL 11.124 Item 1.
Enter dC330, code 11-320, ejector home sensor, Q11-320. Actuate Q11-320. The changes. Y N Go to Flag 1. Check Q11-320. Refer to: A Status Indicator RAPs 11F-120 1K LCSS PWB Damage RAP. GP 11 How to Check a Sensor. Figure 1. P/J8, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. Ejector home sensor, Q11-320, PL 11.114 Item 3.
11-320-120, 11-322-120
July 2005 2-310
Ejector out sensor Q11-322 Ejector motor MOT11-020
Ejector motor encoder sensor
Ejector home sensor Q11-320
July 2005 2-311
11-320-120, 11-322-120
11-320-120, 11-322-120
July 2005 2-312

11-364-120 Staples in the stapling head are not primed.
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Check the 1K LCSS PWB DIP switch settings, refer to 11F-110 1K LCSS PWB DIP Switch Settings RAP. Check the following: The staple cartridge has staples in it and is correctly installed, The leading staples in the staple head have been primed, Figure 3. Check that the sheets of staples in the cartridge are feeding one at a time. If staple sheets overlap, they will jam in the cartridge. If necessary, install a new staple cartridge, PL 26.10 Item 11.
N Install a new staple cartridge, PL 26.10 Item 11 and repeat the check. If the first two staples are not partially formed, install a new stapler assembly, PL 11.116 Item 1. Perform SCP 6 Final Actions
Install a new staple head unit, PL 11.116 Item 5. Perform SCP 6 Final Actions.
NOTE: The term priming refers to 2 staples at the front of the cartridge, that have been preformed automatically by the action of the stapler, refer to Figure 2. NOTE: The SH 1 low staples sensor, SH 1 cartridge sensor, SH 1 home sensor and the SH 1 priming sensor are all integral to the staple head unit and although they can be checked using component control they cannot be exchanged as components.
Procedure
Figure 1. Enter dC330, code 11-361, SH 1 paper sensor, Q11-361. Actuate Q11-361. The display changes. Y N Go to Flag 1. Check Q11-361. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 10, How to Check a Sensor. P/J7, 1K LCSS PWB. 11C-120 1K LCSS Power Distribution RAP. SH 1 paper sensor, PL 11.116 Item 4. 1K LCSS PWB, PL 11.124 Item 1. Staple head unit SH 1 paper sensor Q11-361
Repair or install new components as necessary: Figure 1 Component location
NOTE: If the SH1 priming sensor does not see staples in the primed position, the staple head cycles a number of times to prime the staple head. This occurs when the 1K LCSS interlocks are made. Follow the customer instruction label inside the 1K LCSS front door to remove the staple cartridge, slide out the top sheet of staples from the cartridge, to expose a fresh sheet of staples on the top of the stack. Ensure the forming plate is fully closed, Figure 2. Install the staple cartridge and close the door. The stapler will now cycle a few times to feed and prime the new sheet of staples. Open the door and remove the staple cartridge. Examine the sheet of staples that have been fed to the staple forming part of the stapler, by opening the forming plate, Figure 3. The first two staples have been partially formed.
July 2005 2-313
11-364-120
Primed staples Forming plate open Forming plate fully closed
11-364-120
July 2005 2-314
July 2005 2-315
11-364-120
11A-120 Bin 1 Overload RAP

Use this RAP to resolve a fault on the bin 1 90% full sensor.
Procedure
NOTE: In diagnostics, actuating any 1K LCSS sensor or switch can change the displayed state on the UI. Make sure that the correct sensor or switch is tested. Enter dC330, code 11-331, bin 1 90% full sensor, Q11-331. Actuate Q11-331. The changes. Y N Go to Flag 1. Check Q11-331. Refer to: 11F-120 1K LCSS PWB Damage RAP. GP 11, How to Check a sensor. Figure 1. P/J2, 1K LCSS PWB. 11C-120 1K LCSS Power Generation RAP. Bin 1 90% full sensor, PL 11.106 Item 5. 1K LCSS PWB, PL 11.124 Item 1. display
11A-120
July 2005 2-316
11B-120 Initialization Failure RAP

When an initialization command is received from the machine, the units are initialized in two stages: The following units are initialized sequentially: 1. 2. 1. 2. 3. 4. If the staple head is not at the home position, it is driven to the home position If the ejector is not at the home position, it is driven to the home position If the front tamper is not at the home position, it is driven to the home position If the rear tamper is not at the home position, it is driven to the home position If the paddle is not at the home position, it is driven to the home position If the stacker is not at the home position, it is driven to the home position NOTE: The staple cartridge must be fully pushed home.
Initial Actions
Check the 1K LCSS PWB DIP switch settings, refer to 11E-120 1K LCSS PWB DIP Switch Settings RAP. Remove the 1K LCSS covers, REP 11.1-120, so that the units can be viewed. Cheat the front door interlock switch and the top cover interlock switch. Check that LED 2 is illuminated, this shows that all interlocks are made. If the LED fails to illuminate, go to 11-300-120, 11-302-120, 11-303-120 Interlocks RAP.
Procedure
Figure 1. Check that the software heartbeat is present on LED 1. The LED should flash twice per second if the 1K LCSS software is running. If necessary, re-load the 1K LCSS software, refer to GP 4 Machine Software. If the initialization sequence fails to place any unit at the home position, refer to the appropriate RAPs: Front tamper not at home, refer to 11-005-120, 11-006-120, 11-310-120, 11-311-120 Front Tamper Move Failure RAP Rear tamper not at home, refer to 11-007-120, 11-008-120, 11-312-120, 11-313-120, 11319-120 Rear Tamper Move Failure RAP. Paddle not at home, refer to 11-024-120, 11-025-120 Paddle Roll Failure RAP. Bin 1 not at home, refer to 11-030-120, 11-334-120, 11-335-120, 11-336-120 Bin 1 Movement Failures RAP. Staple head not at home, refer to 11-050-120, 11-360-120 Staple Head Operation Failure RAP. Ejector not at home, refer to 11-320-120, 11-322-120 Compiler Ejector Movement Failure RAP. LED 2 LED 1
July 2005 2-317
11B-120
11C-120 1K LCSS Power Distribution RAP

The 1K LCSS has an integral power supply providing +24V and +5V supplies to the 1K LCSS PWB. The AC power for the 1K LCSS power supply comes from the LVPS and base module of the machine. CAUTION Do not connect the finisher power cord directly to the AC wall outlet. The finisher cannot operate without the machine. The machine controls the distribution of electricity to the finisher for correct power on and power off sequencing.
Monitor the voltage at P/J6 pin 1. Re-connect the circuits one at a time. Energize the re-connected components using dC330 control codes. If the voltage drops below +22V, switch off the machine, GP 14. Re-check the component and harness for overheating or short circuits. Repair or install new components as necessary.
Procedure WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. Close or cheat all the 1K LCSS interlocks. LED 2 on the 1K LCSS PWB is illuminated. Y N Go to Flag 2. +24V is available at P/J6 between pins 1 and 2, also between pins 5 and 3. Y N Disconnect P/J6. +24V is available at P/J6 between pins 1 and 2, also between pins 5 and 3 on the end of the harness. Y N Go to Flag 1. Disconnect the 1K LCSS power cord from PJ22. ACL is available at PJ22 between pins 1 and 3 on the LVPS and base module. Y N Go to the 01C AC Power RAP. Remove the 1K LCSS, REP 11.12-120. Loosen the 2 screws and lift the power supply module away from the 1K LCSS frame. Go to Flag 1. Check the wiring between CN2 and P/J6. The wiring is good. Y N Repair the wiring. Install a new power supply module, PL 11.124 Item 2. Perform the following: Check for a short circuit or an overload in the wiring or components connected to the +24V on the 1K LCSS PWB. Refer to GP 7. Perform the 11F-120 1K LCSS PWB Damage RAP, if necessary install a new 1K LCSS PWB, PL 11.124 Item 1.
+5V is available between TP3 and TP4 on the 1K LCSS PWB. Y N Go to Flag 2. +5V is available at P/J6 between pins 4 and 6, also between pins 7 and 8. Y N Disconnect P/J6. +5V is available at P/J6 between pins 4 and 6, also between pins 7 and 8 on the end of the harness. Y N Go to Flag 1. Disconnect the 1K LCSS power cord from PJ22. ACL is available at PJ22 between pins 1 and 3 on the LVPS and base module. Y N Go to the 01C AC Power RAP. Remove the 1K LCSS, REP 11.12-120. Loosen the 2 screws and lift the power supply module away from the 1K LCSS frame. Go to Flag 1. Check the wiring between CN2 and P/J6. The wiring is good. Y N Repair the wiring. Install a new power supply module, PL 11.124 Item 2. Perform the following: Check for a short circuit or an overload in the wiring or components connected to the +24V on the 1K LCSS PWB. Refer to GP 7. Perform the 11F-120 1K LCSS PWB Damage RAP, if necessary install a new 1K LCSS PWB, PL 11.124 Item 1.
Perform the 11F-120 1K LCSS PWB Damage RAP, if necessary install a new 1K LCSS PWB, PL 11.124 Item 1. The +24V and +5V supplies on the 1K LCSS PWB are good.
+24 V is available at P/J5 pin 3 on the 1K LCSS PWB. Y N Go to the 11-300-120, 11-302-120, 11-303-120 Interlocks RAP. Perform the following: Switch off the machine, GP 14. A Status Indicator RAPs Go to Flag 3. Disconnect all the +24V harnesses to components. Check each harness for short circuits and overheating, GP 7. Repair or install new components as necessary.
11C-120
July 2005 2-318
Power Supply Module
July 2005 2-319
11C-120
11C-120
July 2005 2-320
11D-120 1K LCSS to Machine Communications Interface RAP

All communications between the machine and 1K LCSS are conducted through a single interface cable.
11E-120 1K LCSS PWB DIP Switch Settings RAP

To show the correct settings for the DIP switches on the 1K LCSS PWB.
Procedure
Problems that can result from incorrect DIP switch settings are: False jam clearance instructions for the 1K LCSS and/or the machine exit area. Communication errors between the 1K LCSS and machine. Erratic behaviour of the 1K LCSS.
Procedure
Check the 1K LCSS PWB DIP switch settings, refer to 11E-120 1K LCSS PWB DIP Switch Settings RAP. Go to 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error Rap.
Check the DIP switch settings, Figure 1. If necessary, switch off the machine, GP 14. Correct the DIP switch setting, then switch on the machine, GP 14.
Figure 1 DIP switch settings
July 2005 2-321
11D-120, 11E-120
11F-120 1K LCSS PWB Damage RAP

Use this RAP to determine the cause of damage to the 1K LCSS PWB, so that the cause can be repaired before a new 1K LCSS PWB is installed. Table 1 1K LCSS PWB Drive Components 1K LCSS PWB Driven component component U5 Paddle motor (MOT11024) Normal resistance measurement +/- 10% At PJ14: Pin 1 to 3 = 28 ohms. Pin 1 to 4 = 28 ohms. Pin 2 to 5 = 28 ohms. Pin 2 to 6 = 28 ohms. Spared part and references Paddle motor assembly, PL 11.104 Item 10. 11-024-120, 11-025-120 RAP Staple head unit, PL 11.116 Item 5. 11-050-120, 11-360-120 RAP Bin 1 elevator motor, PL 11.10 Item 8. 11-030-120, 11-334-120, 11335-120, 11-336-120 RAP Tamper assembly, PL 11.16 Item 1. 11-005-120, 11-006-120, 11310-120, 11-311-120 RAP Tamper assembly, PL 11.112 Item 1. 11-007-120, 11-008-120, 11312-120, 11-313-120, 11319-120 RAP Transport motor 1, PL 11.110 Item 2. 11-130-120, 11-132-120 RAP Ejector assembly, PL 11.114 Item 1. 11-320-120, 11-322-120 RAP transport motor 2, PL 11.118 Item 5. 11-130-120, 11-132-120 RAP Diverter gate solenoid, PL 11.118 Item 12. 11-130-120, 11-132-120 RAP
Procedure
The 1K LCSS PWB can be damaged by a component connected to it going short-circuit. If a new 1K LCSS PWB is installed and power applied to the machine, the new 1K LCSS PWB will be damaged in the same way. The cause of the damage must be found by following this procedure.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. Remove the 1K LCSS PWB and inspect the components shown in Figure 1 for damage. The damage to the component may be in the form of a crack, a small crater or a burnt patch. Refer to Table 1 to locate the component causing the damage to the 1K LCSS PWB. U10
Staple head At PJ7: motor (MOT11- Pin 8 to 10 = 12.6 ohms. 050) Pin 9 to 11 = 12.6 ohms Bin 1 elevator At PJ12: motor (MOT11- Pin 1 to 2 = 6.4 ohms 030) Front tamper At PJ9: motor (MOT11- Pin 1 to 3 = 20 ohms. 003) Pin 1 to 4 = 20 ohms. Pin 2 to 5 = 20 ohms. Pin 2 to 6 = 20 ohms. At PJ9: Rear tamper motor (MOT11- Pin 7 to 9 = 20 ohms. Pin 7 to 10 = 20 ohms. 004) Pin 8 to 11 = 20 ohms. Pin 8 to 12 = 20 ohms. Transport motor 1 (MOT11-000) At PJ17: Pin 1 to 3 = 2.2 ohms. Pin 1 to 4 = 2.2 ohms. Pin 2 to 5 = 2.2 ohms. Pin 2 to 6 = 2.2 ohms. At PJ15: Pin 1 to 2 = 6.6 ohms
U11
U12
U13
U14
U15
Ejector motor (MOT11-020)
U16
Transport motor 2 (MOT11-001)
At PJ16: Pin 10 to 12 = 0.8 ohms. Pin 10 to 13 = 0.8 ohms. Pin 11 to 14 = 0.8 ohms. Pin 11 to 15 = 0.8 ohms.
Q1
At PJ13: Diverter gate solenoid (S11- Pin 1 to pin 2 = 74 ohms 002)
Figure 1 1K LCSS PWB components
11F-120
July 2005 2-322
NOTE: If difficulty is found in connecting the service meter probes to the connector headers on the 1K LCSS PWB, refer to the RAP quoted in Table 1 and make the measurement at another point in the harness to the driven component. If the defective driven component is found using the table checks, disconnect the connector closest to the driven component, then check the driven component again to identify any short circuit in the wiring to the driven component. Repair the wiring or install new parts as necessary. If the defective driven component can not be found using the table checks, refer to GP 7, check each driven component to ensure that it is not seized. Motors should rotate reasonably easily. Solenoid armatures should slide easily in the coil. Also check the drive components to ensure that they rotate easily, if necessary install new parts. When the a new driven component has been installed or the defective drive components have been repaired, install a new 1K LCSS PWB, PL 11.26 Item 1.
11G-120 Copy Damage in the 1K LCSS RAP

Use this RAP to identify and correct the causes of copy damage in the 1K LCSS.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. Check the following: Look for torn paper in the 1K LCSS paper path. Torn fragments can migrate through the IOT and 1K LCSS paper path without causing a problem until they finally wedge themselves at some point. Ensure that the shaft diverter assembly, PL 11.118 Item 13, operates correctly and has its full movement. Ensure that the jam clearance guide, PL 11.122 Item 6, closes and latches correctly. Check that the magnet at the rear is located and functions correctly, the clip at the front operate correctly, otherwise the paper can stub on the middle guide. Ensure that all idler rolls in the 1K LCSS paper path are free to rotate, particularly those on the jam clearance guide, where the paper turns through 90 degrees. Ensure that the paper path ribs of the jam clearance guide, PL 11.122 Item 6, and the entry guide cover, PL 11.124 Item 5, are free of scores and nicks. Check also for contamination and glue from label stock.
July 2005 2-323
11F-120, 11G-120
11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP

Use this RAP to identify and correct the causes of mis registration in stapled sets, resulting in staples missing some sheets in the set, or poorly registered non-stapled sets.
11J-120 1K LCSS Poor Stacking RAP

Use this RAP to find the cause of poor stacking in the 1K LCSS.
Procedure
Check the following; Look for sets that are not dropping back fully in bin 1 and therefore not operating the bin 1 level sensors: Large paper sizes should not be stacked on top of small paper sizes. Ensure that the paper stack in each paper tray has been fanned. Turn over the paper stack in each paper tray. Ensure that all paper or other copy stock being used is within the size and weight specifications. Refer to GP 20 Paper and Media Size Specifications. Try using a fresh ream of paper. Ensure that the edge guides of all paper trays are adjusted correctly for the paper size and that the trays are fully closed. Check that bin 1 is seated correctly and the bin 1 alignment clip is in position, PL 11.100 Item 13.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. The most likely cause of mis registration is paper condition and/or damage such as curl, wrinkle, creases, dog ears, etc. Curl, wrinkle and creases are probably caused in the IOT, go to the IQ1 Image Quality Entry RAP. For other copy/print damage and dog ears, go to the 11G-120 Copy Damage in the 1K LCSS RAP. Check the following: Check that bin 1 is seated correctly and the bin 1 alignment clip is in position, PL 11.100 Item 13. Turn over the paper stack in the tray in use. Use a new ream of paper in the tray in use. Paper type especially recycled paper can lead to registration problems. Try changing to a different brand or type of paper. Ensure that the guides in the paper trays are correctly set and reported on the UI for the paper size loaded. Check that paper type is set correctly. If heavyweight paper is used but not set in the UI, the compiler capacity can be exceeded. Check for obstructions in the compiler. Ensure that the paddle roll operates correctly and that the paddles are not damaged. The paddles should park completely inside the top section of the compiler, with the shorter paddle in a vertical position. If all of the paddles are out of position, check the paddle roll position sensor, PL 11.104 Item 11, the flag, PL 11.104 Item 7 and the paddle motor assembly, PL 11.104 Item 10. If only one paddle is mis-aligned with the others, it can be re-positioned by hand (they are not bonded to the shaft). Ensure that the tampers operate correctly, i.e. are not stalling or losing position during the job. Inspect the tampers for damage, if necessary install new parts. PL 11.112. Inspect the bin 1 entry nips for roll damage. The idlers should be held against the rubber driving rolls and they should be free to rotate within their support springs. If necessary, install new parts, PL 11.120. Inspect the four spring loaded guides on the output cover, PL 11.100 Item 7. Ensure that they are correctly located and are free to move up and down.
Labels must not be fed to bin 1, but to bin 0 only. It is recommended that transparencies are fed to bin 0 whenever possible. Check that bin 1 is level front to back, if necessary perform ADJ 11.1-120 1K LCSS Bin 1 Level. Check that the bin 1 upper level sensor, Q11-332 is working correctly. Refer to the 11-030120, 11-334-120, 11-335-120, 11-336-120 Bin 1 Movement Failure RAP. Check the operation of the front and rear tampers. Refer to 11-005-120, 11-006-120, 11310-120, 11-311-120 Front Tamper Move Failure RAP and 11-007-120, 11-008-120, 11312-120, 11-313-120, 11-319-120 Rear Tamper Move Failure RAP. Check that the output device is not position near a air conditioning or ventilation output ducts. Air blown across the output bins can cause poor stacking.
11H-120, 11J-120
July 2005 2-324

11-005-130 The front tamper fails to move to the front position. 11-006-130 The front tamper fails to move to the rear position. 11-310-130 The front tamper is not at the front home position. 11-311-130 The front tamper is not at the rear home position. NOTE: The home position is the outermost position.
A Perform SCP 6 Final Actions.
Initial Actions
Figure 1, check for damage or obstructions that would prevent the front tamper assembly from operating correctly. If necessary, install a new compiler carriage assembly, PL 11.46 Item 1.
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-005 tamper motor front move, then 11-003 tamper motor front home, Figure 1. The front tamper moves between the inboard and home positions. Y N Go to Flag 2. Check the motor, MOT11-003. Refer to: GP 10, How to Check a Motor. P/J404, Carriage PWB. 11C-130, HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Front tamper motor, PL 11.46 Item 10. display Front tamper home sensor, Q11-310 Front tamper assembly
Compiler carriage assembly
Enter dC330, code 11-310, actuate the front tamper home sensor, Figure 1. The changes. Y N Go to Flag 1. Check the sensor, Q11-310. Refer to: GP 11 How to Check a Sensor. P/J407, Carriage PWB. 11C-130, HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Compiler carriage assembly, PL 11.46 Item 1.
Front tamper motor, MOT 11-003
Go to Flag 3, Check the harness and connectors P/J412 and P/J432, refer to GP 7. The wiring and connectors are good. Y N Repair the wiring or install new components as necessary, PL 11.46. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-325
11-005-130, 11-006-130, 11-310-130, 11-311-130
11-005-130, 11-006-130, 11-310-130, 11-311-130
July 2005 2-326
11-007-130, 11-008-130, 11-312-130, 11-313-130 Rear Tamper Move Failure RAP

11-007-130 The rear tamper fails to move to the front position. 11-008-130 The rear tamper fails to move to the rear position. 11-312-130 The rear tamper is not at the front home position. 11-313-130 The rear tamper is not at the rear home position. NOTE: The home position is the outermost position.
A Perform SCP 6 Final Actions.
Initial Actions
Check for damage or obstructions that would prevent the tamper assembly from operating correctly. If necessary, install a new compiler carriage assembly, PL 11.46 Item 1.
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-006 tamper motor rear move, then 11-004 tamper motor rear home, Figure 1. The rear tamper moves between the inboard and home positions. Y N Go to Flag 2. Check the motor, MOT11-004. Refer to: GP 10, How to Check a Motor. P/J402, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Rear tamper motor, PL 11.46 Item 10. display Rear tamper home sensor, Q11-311
Enter dC330, code 11-311, actuate the rear tamper home sensor, Figure 1. The changes. Y N Go to Flag 1. Check the sensor, Q11-311. Refer to: GP 11 How to Check a Sensor. P/J407, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Compiler carriage assembly, PL11.46/1.
Rear tamper motor, MOT 11-004
Go to Flag 3, check the harness and connectors P/J412 and P/J432, refer to GP 7. The wiring and connectors are good. Y N Repair the wiring or install new components as necessary. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-327
11-007-130, 11-008-130, 11-312-130, 11-313-130
11-007-130, 11-008-130, 11-312-130, 11-313-130
July 2005 2-328
11-012-130, 11-014-130, 11-315-130, 11-316-130 Compiler Carriage Position Failure RAP

11-012-130 The compiler carriage is not at the home position. 11-014-130 The compiler carriage fails to move. 11-315-130 The carriage upper limit switch is actuated. 11-316-130 The carriage lower limit switch is actuated. NOTE: The home position is with the compiler carriage at the upper limit position.
N Go to Flag 3. Check the compiler carriage elevator motor, MOT11-013. Refer to: GP 10, How to Check a Motor. P/J415, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Compiler carriage elevator motor, PL 11.44 Item 8. HCSS PWB, PL 11.56 Item 5.
Initial Actions
Check for damage or obstructions that would prevent the compiler carriage from moving. Check that the upper and lower limit switches and switch actuators are not damaged. If necessary install a new compiler carriage assembly, PL 11.46 Item 1.
Enter dC330, code 11-317. Actuate the Compiler carriage safety switch, S11-317, Figure 2. The display changes. Y N Go to Flag 4. Check the switch. Refer to: GP 13, How to Check a Switch. P/J406, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Compiler carriage safety switch, PL 11.47 Item 4.
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, code 11-315. Actuate the carriage upper limit switch, S11-315, Figure 1. The display changes. Y N Go to Flag 1. Check the switch. Refer to: GP 13, How to Check a Switch. P/J415, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Carriage upper limit switch, PL 11.44 Item 1. HCSS PWB, PL 11.56 Item 5.
Go to Flag 5, check the harness and connectors P/J412 and P/J432, refer to GP 7. The wiring and connectors are good. Y N Repair the wiring or install new components as necessary. Perform SCP 6 Final Actions.
Enter dC330, code 11-316. Actuate the carriage lower limit switch, S11-316, Figure 1. The display changes. Y N Go to Flag 2. Check the switch. Refer to: GP 13, How to Check a Switch. P/J415, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Carriage lower limit switch, PL 11.44 Item 10. HCSS PWB, PL 11.56 Item 5.
Enter dC330, codes 11-014 CC motor move up, then, 11-016 CC motor move down Figure 1. The compiler carriage moves between the top and bottom limits.
July 2005 2-329
11-012-130, 11-014-130, 11-315-130, 11-316-130
Compiler carriage safety switch, S11-317
Carriage upper limit switch, S11-315
Figure 2 Component location. Carriage lower limit switch, S11-316
Compiler carriage elevator motor, MOT 11-013
11-012-130, 11-014-130, 11-315-130, 11-316-130
July 2005 2-330
July 2005 2-331
11-012-130, 11-014-130, 11-315-130, 11-316-130
11-024-130, 11-025-130 Paddle Position Failure RAP

11-024-130 The paddle is not at the home position. 11-025-130 The paddle fails to rotate. NOTE: The home position of the paddle is when the sensor flag is located between the sensor jaws. Paddle roll motor, MOT11-024
Initial Actions
Check for damage or obstructions that would prevent the paddle from rotating. If necessary, install a new compiler carriage assembly, PL 11.46 Item 1.
Paddle roll home sensor, Q11-326
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-025, paddle roll motor run and 11-024 paddle roll motor home. Check the movement of the paddle. The paddle roll rotates. Y N Go to Flag 2 and Flag 4. Check the paddle roll motor, MOT11-024. Refer to: GP 10, How to Check a Motor. P/J406, P/J401, Carriage PWB. P/J428, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Paddle roll motor assembly, PL 11.47 Item 8.
Enter dC330, code 11-326, actuate the paddle roll home sensor, Q11-326, Figure 1. The display changes. Y N Go to Flag 1 and Flag 3, check the sensor Q11-326. Refer to: GP 11 How to Check a Sensor. P/J409 and P/J411, Carriage PWB. P/J423, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. HCSS PWB, PL 11.56 Item 5. Paddle roll home sensor, PL 11.47 Item 9. Compiler carriage assembly
11-024-130, 11-025-130
July 2005 2-332
July 2005 2-333
11-024-130, 11-025-130
11-030-130, 11-336-130 Bin 1 Movement Failure RAP

11-030-130 Bin 1 fails to move. 11-336-130 Bin 1 is not at the home position. NOTE: The home position is at the uppermost position.
A Enter dC330, code 11-335, actuate the bin 1 lower limit switch, S11-335, Figure 1. The play changes. Y N Go to Flag 4. Check the switch S11-335. Refer to: GP 13, How to Check a Switch. P/J424, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 1 lower limit switch, PL 11.52 Item 2. HCSS PWB, PL 11.56 Item 5.
dis-
Initial Actions
Check that bin 1 is not damaged and there are no obstructions that would prevent bin 1 from moving. If necessary, install a new bin 1, PL 11.52 Item 4. Press the manual staple button, PL 11.32 Item 10 to lower bin 1. Press again the manual staple button to raise bin 1.
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-032 bin 1 elevator motor down to run the bin 1 elevator motor, MOT11030, Figure 1. MOT11-030 runs. Y N Go to Flag 2. Check MOT11-030. Refer to: GP 10, How to Check a Motor. P/J424, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 1 elevator motor, PL 11.52 Item 11. HCSS PWB, PL 11.56 Item 5.
Enter dC330, code 11-035, actuate the bin 1 empty sensor, Q11-035, Figure 1. The changes. Y N Go to Flag 1. Check the sensor Q11-035. Refer to: GP 11, How to Check a Sensor. P/J416, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 1 empty sensor, PL 11.52 Item 5. HCSS PWB, PL 11.56 Item 5.
display
Enter dC330, codes 11-032 bin 1 elevator motor down, then 11-030 bin 1 elevator motor home Figure 1. Bin 1 moves away from, then back to, the home position. Y N Check the bin 1 front and rear elevator belts: Ensure that both belts are correctly positioned on the upper and lower pulleys. Ensure that bin 1 is securely clamped to both elevator belts. dis-
Enter dC330, code 11-334, actuate the bin 1 upper limit switch, S11-334, Figure 1. The play changes. Y N Go to Flag 3. Check the switch S11-334. Refer to: A Status Indicator RAPs GP 13, How to Check a Switch. P/J424, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 1 upper limit switch, PL 11.52 Item 1. HCSS PWB, PL 11.56 Item 5.
11-030-130, 11-336-130
July 2005 2-334
Bin 1 empty sensor Q11-035
Front elevator belt
Bin 1 elevator motor, MOT11-030
Bin 1 upper limit switch S11-334
Rear elevator belt
Bin 1 lower limit switch S11-335
July 2005 2-335
11-030-130, 11-336-130
11-030-130, 11-336-130
July 2005 2-336
11-031-130, 11-337-130 Bin 1 Offset Failure RAP

11-031-130 Bin 1 fails to offset. 11-337-130 Bin 1 is not at the offset home position. NOTE: The offset home position is with bin 1 fully to the rear. Bin 1 offset motor, MOT11-034 Bin 1 offset sensor, Q11-337
Initial Actions
Check that there is no damage or obstruction that would prevent bin 1 from moving. If necessary, install a new bin 1, PL 11.52 Item 10.
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, code 11-034 Bin 1 offset motor run, Figure 1. Bin 1 moves. Y N Go to Flag 2. Check the bin 1 offset motor, MOT11-034. Refer to: GP 10, How to Check a Motor. P/J416, HCSS PWB. 11C-130 HCSS Power Distribution RAP. HCSS PWB, PL 11.56 Item 5. Bin 1 offset motor, PL 11.52 Item 6. display
Enter dC330, code 11-337. Actuate the Bin 1 offset sensor, Q11-337, Figure 1. The changes. Y N Go to Flag 1. Check the sensor Q11-337. Refer to: GP 11, How to Check a Sensor. P/J416, HCSS PWB. 11C-130 HCSS Power Distribution RAP. HCSS PWB, PL 11.56 Item 5. Bin 1 offset sensor, PL 11.52 Item 7.
July 2005 2-337
11-031-130, 11-337-130
11-031-130, 11-337-130
July 2005 2-338

N Go to Flag 4. Check the switch S11-345. Refer to: GP 13, How to Check a Switch. P/J431, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 2 lower limit switch, PL 11.54 Item 2. HCSS PWB, PL 11.56 Item 5.
Initial Actions
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-038, bin 2 elevator motor down to run the bin 2 elevator motor, MOT11036, Figure 1. MOT11-036 runs. Y N Go to Flag 2. Check MOT11-036. Refer to: GP 10, How to Check a Motor. P/J431, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 2 elevator motor, PL 11.54 Item 11. HCSS PWB, PL 11.56 Item 5.
Enter dC330, code 11-346. Actuate the bin 2 empty sensor, S11-041. The display changes. Y N Go to Flag 1. Check the sensor S11-041. Refer to: GP 13, How to Check a Sensor. P/J418, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 2 empty sensor, PL 11.54 Item 5. HCSS PWB, PL 11.56 Item 5.
Enter dC330, codes 11-038 bin 2 elevator motor down, then 11-036 bin 2 elevator motor home Figure 1. Bin 2 moves away from, then back to, the home position. Y N Check the bin 2 front and rear elevator belts: Ensure that both belts are correctly positioned on the upper and lower pulleys. Ensure that bin 2 is securely clamped to both elevator belts. display
Enter dC330, code 11-344. Actuate the bin 2 upper limit switch, S11-344. The changes. Y N Go to Flag 3. Check the switch S11-344. Refer to: GP 13, How to Check a Switch. P/J431, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 2 upper limit switch, PL 11.54 Item 1. HCSS PWB, PL 11.56 Item 5.
Enter dC330, code 11-345. Actuate the bin 2 lower limit switch, S11-454. The changes.
display
July 2005 2-339
11-036-130, 11-346-130
Bin 2 empty sensor, Q11-041
Front elevator belt
Bin 2 upper limit switch, S11-344
Rear elevator belt
Bin 2 lower limit switch, S11-345
11-036-130, 11-346-130
July 2005 2-340
July 2005 2-341
11-036-130, 11-346-130

11-040-130 Bin 2 fails to offset. 11-347-130 Bin 2 is not at the offset home position. NOTE: The offset home position is with bin 2 to the rear.
Initial Actions
Check that there is no damage or obstruction that would prevent bin 2 from offsetting. If necessary, install a new bin 2, PL 11.54 Item 10.
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, code 11-040 bin 2 offset motor run, Figure 1. Bin 2 moves. Y N Go to Flag 2. Check the bin 2 offset motor, MOT11-040. Refer to: GP 10, How to Check a Motor. P/J418, HCSS PWB. 11C-130 HCSS Power Distribution RAP. HCSS PWB, PL 11.56 Item 5. Bin 2 offset motor, PL 11.54 Item 6. display
Enter dC330, code 11-347. Actuate the bin 2 offset sensor, Q11-347, Figure 1. The changes. Y N Go to Flag 1. Check the sensor Q11-347. Refer to: GP 11, How to Check a Sensor. P/J418, HCSS PWB. 11C-130 HCSS Power Distribution RAP. HCSS PWB, PL 11.56 Item 5. Bin 2 offset sensor, PL 11.54 Item 7.
Install new components as necessary: Bin 2 offset sensor, Q11-347
Perform SCP 6 Final Actions. Bin 2 offset motor, MOT11-040
11-040-130, 11-347-130
July 2005 2-342
July 2005 2-343
11-040-130, 11-347-130
11-043-130 Hole Punch Cycle Failure RAP

11-043-130 The hole punch fails to complete a cycle of operation. NOTE: The home position of the punch unit is when the cutout in the actuator is between the punch head home sensor jaws.
Refer to: GP 11, How to Check a Sensor. P/J420, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Hole punch home sensor, PL 11.38 Item 8. HCSS PWB, PL 11.56 Item 5.
Initial Actions
Check that the hole punch is correctly installed. Check that there is no damage or obstruction that would prevent the hole punch from operating. If necessary, install a new punch unit, PL 11.36 Item 12. If the hole punch is not at the home position, check that is not jammed in the punching position. This can occur with transparencies and labels. Remove the hole punch and clear the jammed material. Rotate the hole punch unit by hand to check for binding or damage, if necessary, install a new hole punch unit PL 11.36 Item 12. Check for damage to the hole punch motor coupling, PL 11.36 Item 11.
Hole punch motor, MOT11-042
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-043 punch head run, then 11-042 punch head move home. Figure 1. The punch cycles, then goes to the home position. Y N Go to Flag 3. Check the hole punch motor, MOT11-042. Refer to: GP 10, How to Check a Motor. P/J421, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Hole punch motor, PL 11.38 Item 7. HCSS PWB, PL 11.56 Item 5. disHole punch home sensor, Q11-350
Enter dC330, code 11-110. Actuate the punch position sensor, Q11-110, Figure 1. The play changes. Y N Go to Flag 1. Check the sensor, Q11-110. Refer to: GP 11, How to Check a Sensor. P/J420, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Punch position sensor, PL 11.38 Item 9. HCSS PWB, PL 11.56 Item 5.
Punch position sensor, Q11-110
Figure 1 Component location Enter dC330, code 11-350. Actuate the hole punch home sensor, Q11-350, Figure 1 The display changes. Y N Go to Flag 2. Check the sensor, Q11-350. A Status Indicator RAPs
11-043-130
July 2005 2-344
July 2005 2-345
11-043-130

11-050-130 The staple head fails to cycle. 11-360-130 The staple head is not at the home position.
A Go to Flag 4. Check the harness and connectors P/J412 and P/J432, refer to GP 7. The wiring and connectors are good. Y N Repair the wiring or install new components as necessary. Perform SCP 6 Final Actions.
NOTE: The home position is with the jaws of the staple head fully open. NOTE: Staple head operation faults can be caused by offline stapling failures. The user may be attempting to staple a set that exceeds the number of sheets/weight capacity. There may also be an offline stapling problem, refer to 11A-130 Offline Stapling RAP. NOTE: Staple head faults can occur if the staple head moves to an incorrect position. This may be caused by a trapped harness or a collision with the compiler tray, so that the staple head is positioned over a backstop. If this happens, the staple head should be moved to the corner position before the staple head is operated.
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Remove the staple cartridge. Enter dC330 code 11-050 to cycle the staple head, then 11-051 to reverse the staple head to the home position. The staple head operates as expected. Y N Go to Flag 1 and Flag 2. Check the wiring and connectors between the HCSS PWB and the staple head. The wiring is good. Y N Repair the wiring. Enter dC330 code 11-317. Actuate the compiler carriage safety switch S11-317, Figure 1. The display changes. Y N Go to Flag 3. Check the compiler carriage safety switch, S11-317. Refer to: GP 13, How to Check a Switch. P/J406, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Ensure that the compiler carriage safety switch is correctly actuated by the switch actuator on the eject housing. Compiler carriage safety switch S11-317, PL 11.47 Item 4. Staple head unit 1 assembly, PL 11.46 Item 4. Carriage PWB, PL 11.46 Item 5.
Install a new staple head unit 1 assembly, PL 11.46 Item 4. Enter dC330, code 11-054 (reverse) and code 11-053 (forward) to check the movement of the stapler head. The stapler head moves in increments along the carriage. The component start and stop buttons will need to be pressed several times to move the staple head to the end of the carriage. The staple head moves freely to the rear and returns to the front. Y N Go to 11-053-130, 11-370-130 Stapling Unit Movement Failure RAP. A Status Indicator RAPs
11-050-130, 11-360-130
July 2005 2-346
Staple head 1 unit
Staple head 1 home sensor, Q11-360 is part of the staple head 1
Staple head 1 motor, MOT11-050
July 2005 2-347
11-050-130, 11-360-130
11-050-130, 11-360-130
July 2005 2-348
11-053-130, 11-370-130 Stapling Unit Movement Failure RAP

11-053-130 The stapling unit fails to move. 11-370-130 The stapling unit is not at the home position. NOTE: Movement failure can occur if the staple head jaws are not fully open and contact the compiler tray while indexing. NOTE: The home position is with the staple head at the corner stapling position (Fully to the front of the HCSS and rotated through 45 degrees).
Refer to: GP 12 How to Check a Solenoid or Clutch. P/J402, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. CC tray hold solenoid assembly, PL 11.49 Item 3.
Initial Actions
Check that there is no damage or obstruction that would prevent the stapling unit from moving. If necessary, install a new stapler mount assembly, PL 11.48 Item 24 or traverse shaft, PL 11.48 Item 9. NOTE: All HCSS interlocks must be made to supply +24V to the motors.
Go to Flag 3. Check the harness and connectors P/J412 and P/J432, refer to GP 7. The wiring and connectors are good. Y N Repair the wiring or install new components as necessary. Perform SCP 6 Final Actions.
Procedure
Enter dC330, code 11-053 (forward) and 11-054 (reverse) to check the movement of the stapling unit, Figure 1. The stapling unit moves as expected. Y N Go to Flag 2. Check the stapling unit traverse motor, MOT11-053. Refer to: GP 10 How to Check a Motor. P/J413, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Stapling unit traverse motor, PL 11.48 Item 14. Stapling unit Stapling unit 1 home sensor, Q11-370
Enter dC330, code 11-370, stapling unit 1 home sensor, Q11-370. Use a 5.5mm nut driver to rotate the stapler traverse shaft. Manually move the stapler away from, then back to, the home position. The display changes. Y N Go to Flag 1. Check the sensor Q11-370. Refer to: GP 11 How to Check a Sensor. P/J409, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Stapling unit 1 home sensor, PL 11.48 Item 15. Stapling unit traverse motor, MOT11-053
Stapler traverse shaft CC tray hold solenoid SOL 11-011
Install new components as necessary: Figure 1 Component location
Enter dC330, code 11-01, tray hold solenoid, SOL 11-011. The solenoid energises. Y N Go to Flag 4. Check the solenoid SOL 11-001. A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-349 Status Indicator RAPs
11-053-130, 11-370-130
11-053-130, 11-370-130
July 2005 2-350
11-100-130 HCSS Paper Entry RAP

11-100-130 The leading edge of the sheet is late to the HCSS.
Install new components as necessary: Transport motor 1B, PL 11.38 Item 5. HCSS PWB, PL 11.56 Item 5.
Initial Actions
Check for the following: Obstructions in the paper path before the entry to the HCSS. Obstructions around the diverter gate. Damage to the diverter gate. The HCSS is securely docked to the machine. The HCSS is correctly aligned with the machine, refer to ADJ 11.1-130 Machine to HCSS Alignment.
Enter dC330, code 11-002, diverter solenoid, SOL11-002. The solenoid energises. Y N Go to Flag 2. Check the diverter solenoid, SOL11-002. Refer to: GP 12, How to Check a Solenoid or Clutch. P/J421, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Diverter solenoid SOL11-002, PL 11.36 Item 3. HCSS PWB, PL 11.56 Item 5.
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, code 11-100. Actuate the entry sensor, Q11-100, Figure 1. The changes. Y N Go to Flag 1. Check the sensor Q11-100. Refer to: GP 11, How to Check a Sensor. P/J420, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Entry sensor Q11-100, PL 11.38 Item 9. HCSS PWB, PL 11.56 Item 5. display
Enter dC330, code 11-000, transport motor 1A. The motor runs, Figure 1. Y N Go to Flag 4. Check transport motor 1A. Refer to: GP 10, How to Check a Motor. P/J425, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Transport motor 1A, PL 11.38 Item 5. HCSS PWB, PL 11.56 Item 5.
Enter dC330, code 11-000, transport motor 1B. The motor runs, Figure 1. Y N Go to Flag 3. Check transport motor 1B. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-351 Status Indicator RAPs GP 10, How to Check a Motor. P/J419, HCSS PWB. 11C-130 HCSS Power Distribution RAP.
11-100-130
Diverter solenoid SOL11-002
Transport motor 1B, MOT11-000
Transport motor 1A, MOT11-000
Entry sensor, Q11-100
11-100-130
July 2005 2-352
July 2005 2-353
11-100-130
11-110-130 Hole Punch Jam RAP

11-110-130 A sheet is late arriving at the punch position sensor.
Initial Actions
Check the hole punch motor coupling, PL 11.36 Item 11. Remove the hole punch unit, check that the hole punch mechanism is free to rotate and is clear of any jammed material. Punch position sensor, Q11-110 dis-
Procedure
Enter dC330, code 11-110. Actuate the punch position sensor, Q11-110, Figure 1. The play changes. Y N Go to Flag 1. Check the sensor Q11-110. Refer to: GP 11, How to Check a Sensor. P/J420, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Punch position sensor, PL 11.38 Item 9. HCSS PWB, PL 11.56 Item 5.
Enter dC330, code 11-348. Actuate the chad bin full sensor, Q11-348, Figure 1. NOTE: The chad bin collects the pieces of paper (chad) cut out by the punch. The chad bin must be correctly installed for the chad bin full sensor to operate. The display changes. Y N Go to Flag 2. Check the chad bin full sensor Q11-348. Refer to: GP 11 How to Check a Sensor. P/J422, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Chad bin full sensor, PL 11.36 Item 8. HCSS PWB, PL 11.56 Item 5.
Install new components as necessary. Chad bin full sensor, Q11-348
11-110-130
July 2005 2-354
July 2005 2-355
11-110-130
11-120-130, 11-122-130 Compiler Carriage Jam RAP

11-120-130 The lead edge of a sheet is late arriving at the compiler sensor. 11-122-130 the trail edge of a sheet or set is late leaving the compiler sensor.
A Enter dC330, code 11-010 to run the compiler carriage eject roll motor, MOT 11-010. The motor runs. Y N Go to Flag 2. Check the motor MOT 11-010. Refer to: GP 10, How to Check a Motor. P/J408, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Compiler carriage eject roll motor, PL 11.49 Item 1.
Initial Actions
Check for a paper jam in the compiler or in the paper path to the compiler. Ensure the paper tray guides are set to the correct position for the size of paper in all trays. For trays 3 and 4 perform the following: 1. 2. 3. 4. 5. 6. Select the systems settings button from the tools screen. Select the tray management button and stock settings. From the list, select tray 3. Select the change stock size button. Select the paper size loaded in the tray. Select the save button. Repeat for tray 4. Save the stock settings and exit the tools mode.
Enter dC330, code 11-023 to run the eject motor, MOT 11-020. The eject housing cycles between open and closed. Y N Go to Flag 4. Check the motor MOT 11-020. Refer to: display GP 10, How to Check a Motor. P/J406, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Eject motor assembly, PL 11.47 Item 2.
Check the inner paper guide nips and the mylar guide, PL 11.40 Item 16, Figure 2. Check that the HCSS is correctly aligned with the machine, refer to ADJ 11.1-130 Machine to HCSS alignment.
Install new parts as necessary:
Procedure
NOTE: All HCSS interlocks must be made to supply +24V to the motors. Enter dC330, code 11-120. Actuate the compiler sensor, Q11-120, Figure 1. The changes. Y N Go to Flag 1. Check the sensor, Q11-120. Refer to: GP 11 How to Check a Sensor. P/J409, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Compiler sensor, PL 11.48 Item 7.
Enter dC330, code 11-000 to run the transport motor 1B, Figure 2. The motor runs. Y N Go to Flag 6 and check transport motor 1B. Refer to: GP 10, How to Check a Motor. P/J425, HCSS PWB 11C-130 HCSS Power Distribution RAP. Transport motor 1B, PL 11.70 Item 5. HCSS PWB, PL 11.92 Item 5.
Enter dC330, code 11-001 to run transport motor 2, MOT 11-001. The motor runs. Y N Go to Flag 3. Check the motor MOT 11-001. Refer to: A Status Indicator RAPs GP 10, How to Check a Motor. P/J403, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Transport motor 2, PL 11.48 Item 18.
Check the transport motor 1B drive belt and belt tensioner. If necessary install new parts: Transport motor 1B drive belt, PL 11.38 Item 3. Belt tensioner, PL 11.38 Item 1. Go to Flag 5, check the harness and connectors P/J412 and P/J432, refer to GP 7. The wiring and connectors are good. Y N Repair the wiring or install new components. Perform SCP 6 Final Actions.
11-120-130, 11-122-130
July 2005 2-356
Upper paper guide
Inner paper guide nips
Compiler sensor, Q11-120
Transport motor 1B drive belt
Belt tensioner
Transport motor 1B
Mylar guide attached to the compiler
Figure 2 Component location Transport motor 2, MOT 11-001 Compiler carriage eject roll motor, MOT11-010 Eject motor, MOT11-020
July 2005 2-357
11-120-130, 11-122-130
11-120-130, 11-122-130
July 2005 2-358
11-130-130, 11-132-130 Top Exit Jam RAP

11-130-130 The lead edge of a sheet is late arriving at the top exit sensor. 11-132-130 The trail edge of a sheet is late leaving the top exit sensor.
Refer to: GP 12 How to Check a Solenoid or Clutch. P/J421, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Diverter gate solenoid, PL 11.36 Item 3. HCSS PWB, PL 11.56 Item 5.
Initial Actions
Perform the following: Clear any paper jam from the HCSS and the machine. Check that the document guides are not damaged, PL 11.32 Item 4. Check that the top exit sensor actuator is not trapped in the cover, Figure 1. Check that the idler rolls in the exit cover have an even contact with the exit drive rolls, Figure 1. Open the exit cover assembly, PL 11.32 Item 1. Check the ribs on the underside of the exit cover assembly for glue residue. If necessary, use a micro fibre wipe, PL 26.10 Item 13 dampened with film remover, PL 26.10 Item 4 to clean the ribs.
Enter dC330 output code11-000 to run the transport motor 1B, MOT 11-000. The motor runs. Y N Go to 11-120-130, 11-122-130 Compiler Carriage Jam RAP, check the transport motor 1B. The top nip rolls are driven when MOT 11-000 runs. Y N Check the transport motor 1B drive belt, PL 11.38 Item 3. Perform SCP 6 Final Actions.
Procedure
Enter dC330, code 11-330. Actuate the Bin 0 90% full sensor, Q11-313, Figure 1. The play changes. Y N Go to Flag 1. Check the sensor, Q11-313. Refer to: GP 11, How to Check a Sensor. P/J422, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 0 90% full sensor, PL 11.30 Item 13. HCSS PWB, PL 11.56 Item 5. display dis-
Enter dC330, code 11-130. Actuate the top exit sensor, Q11-130, Figure 1. The changes. Y N Go to Flag 2. Check the sensor, Q11-130. Refer to: GP 11, How to Check a Sensor. P/J422, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Top exit sensor, PL 11.32 Item 3. HCSS PWB, PL 11.56 Item 5.
Enter dC330, code 11-002, to energise the diverter solenoid, SOL 11-002. The energises. Y N Go to Flag 3. Check the solenoid SOL 11-002. A WorkCentre Pro 275 Family (CC232-WCP275F)
solenoid
July 2005 2-359
11-130-130, 11-132-130
Bin 0 90% full sensor, Q11-330
Top exit sensor, Q11-130
Idler rolls in the exit cover
Exit drive rolls
Diverter solenoid SOL 11-002
11-130-130, 11-132-130
July 2005 2-360
July 2005 2-361
11-130-130, 11-132-130
11-140-130, 11-142-130, 11-150-130, 11-152-130 Sheet Not Exiting to Bin 1 or Bin 2 RAP
11-140-130 The lead edge of a sheet is late arriving at the 2nd to top exit sensor. 11-142-130 The trail edge of a sheet is late leaving the 2nd to top exit sensor. 11-150-130 The lead edge of a sheet ia late arriving at the 2nd to top exit sensor. 11-152-130 The trail edge of a sheet is late leaving the 2nd to top exit sensor.
Eject motor assembly, PL 11.47 Item 2.
Enter dC330, code 11-010 to run the compiler carriage eject roll motor, MOT 11-120, Figure 1. The motor runs. Y N Go to Flag 2. Check the motor. Refer to: GP 10 How to Check a Motor. P/J408, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Eject roll motor, PL 11.49 Item 1.
Initial Actions
Check for a paper jam in the compiler or in the path to bin 1 or bin 2. Ensure the paper tray guides are set to the correct position for the size of paper in all trays. For trays 3 and 4, perform the following: 1. 2. 3. 4. 5. 6. Select the systems settings button from the tools screen. Select the tray management button and stock settings. From the list, select tray 3. Select the change stock size button. Select the paper size loaded in the tray. Select the save button. Repeat steps 1 - 4 for tray 4. Save the stock setting and exit the tools mode.
Check the condition of the eject motor drive belt, PL 11.49 Item 2. The drive belt is good. Y N Install a new eject motor drive belt, PL 11.49 Item 2. Go to Flag 4. Check the harness and connectors P/J412 and P/J432, refer to GP 7. The wiring and connectors are good. Y N Repair the wiring or install new parts as necessary. Perform SCP 6 Final Actions.
Procedure
Enter dC330, code 11-140. Actuate the 2nd to top exit sensor, Q11-140, Figure 1. The play changes. Y N Go to Flag 1. Check the sensor. Refer to: GP 11 How to Check a Sensor. P/J409, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. 2nd to top exit sensor, PL 11.47 Item 5. dis-
Enter dC330, code 11-023 to run the eject motor, MOT 11-020, Figure 1. The eject housing cycles between open and closed. Y N Go to Flag 3. Check the motor. Refer to: A Status Indicator RAPs GP 10 How to Check a Motor. P/J406, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5.
11-140-130, 11-142-130, 11-150-130, 11-152-130
July 2005 2-362
2nd to top exit sensor, Q11-140
Compiler carriage eject roll motor, MOT11-120 Eject motor, MOT11-020
July 2005 2-363
11-140-130, 11-142-130, 11-150-130, 11-152-130
11-140-130, 11-142-130, 11-150-130, 11-152-130
July 2005 2-364
11-199-130 Unexpected Sheet in the HCSS RAP

11-199-130 An unexpected sheet has been detected in the HCSS.
11-300-130, 11-303-130, 11-304-130, 11-305-130 Interlocks RAP

11-300-130 The docking interlock has opened during run mode. 11-303-130 The front door interlock has opened during run mode. 11-304-130 The upper exit gate interlock has opened during run mode 11-305-130 The lower exit gate interlock has opened during run mode.
Initial Actions
Ensure the HCSS is correctly docked to the machine and all interlocks are closed.
Procedure
Go to the OF8 Multifeed RAP.
Initial Actions
Ensure the HCSS is correctly docked to the machine and all interlocks are closed.
Procedure
Go to the appropriate RAP: 11-300-130 Docking Interlock RAP. 11-303-130 Front Door Interlock RAP. 11-304-130 Upper Exit Gate Interlock RAP. 11-305-130 Lower Exit Gate Interlock RAP.

Check the docking interlock switch, S11-300 and docking pivot interlock switch, S11-300A, Figure 1. Check the switch actuator mounted on the machine is correctly installed and not damaged. Enter dC330, code 11-300. Actuate the switches and check the display. NOTE: The switches are connected in series. Both switches need to be actuated for the display to change. Refer to: Flag 1. GP 13 How to Check a Switch. P/J434, HCSS PWB.
Check the wiring between the HCSS power supply and the docking interlock switch, Figure 3, refer to GP 7. If necessary, install new components: Docking interlock switch, PL 11.34 Item 3. Docking pivot interlock switch, PL 11.34 Item 5.

Figure 1, check the front door interlock switch, S11-303: Check the switch actuator on the inside of the front door is not damaged. If the door does not remain closed, install a new door, PL 11.30 Item 5. Enter dC330, code 11-303 actuate the switch and check the display. Refer to: Flag 2.
July 2005 2-365
11-199-130, 11-300-130, 11-303-130, 11-304-130, 11-
GP 13 How to Check a Switch. P/J434, HCSS PWB.
Check the wiring, GP 7. If necessary, install a new front door interlock switch, PL 11.56 Item 1.
11-304-130 Upper Exit Gate Interlock RAP

Check the upper exit gate interlock switch, S11-304, Figure 1. Check the switch actuator. Enter dC330, code 11-304, actuate the switch and check the display. Refer to: Flag 3. GP 13 How to Check a Switch. P/J434, HCSS PWB. Upper exit gate interlock switch, S11-304
Check the wiring to the switch, GP 7. If necessary, install a new upper exit gate interlock switch, PL 11.32 Item 9. Front door interlock switch, S11-303
11-305-130 Lower Exit Gate Interlock RAP

Check the lower exit gate interlock switch, S11-305, Figure 2: Check the switch actuator. Enter dC330, code 11-305, actuate the switch and check the display. Refer to: Flag 3. GP 13 How to Check a Switch. P/J434, HCSS PWB.
Docking Interlock switch, S11-300
Check the wiring to the switch, GP 7. If necessary, install a new lower exit gate interlock switch, PL 11.54 Item 2.
HCSS power supply module
Docking pivot Interlock switch, S11-300
11-300-130, 11-303-130, 11-304-130, 11-305-130
July 2005 2-366
Lower exit gate interlock switch, S11-305
July 2005 2-367
11-300-130, 11-303-130, 11-304-130, 11-305-130
11-300-130, 11-303-130, 11-304-130, 11-305-130
July 2005 2-368
11-301-130, 11-302-130 Top Cover Interlock RAP

11-301-130 The top bin has lifted during run mode. 11-302-130 The top cover has opened during run mode.
Initial Actions
Check that the top cover is closed. Check that the top bin is in the lowered position. Check that the top bin interlock sensor flag is not damaged.
Procedure
Enter dC330, code 11-302, actuate the top cover interlock sensor, Q11-302, Figure 1. The display changes. Y N Go to Flag 1. Check the sensor. Refer to: GP 11, How to check a sensor. P/J420, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Top cover interlock sensor, PL 11.32 Item 8. HCSS PWB, PL 11.56 Item 5. disTop bin interlock sensor, Q11-301 Top cover interlock sensor, Q11-302
Enter dC330, code 11-301, actuate the top bin interlock sensor, Q11-301, Figure 1. The play changes. Y N Go to Flag 2. Check the sensor. Refer to: GP 11, How to check a sensor. P/J420, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Top bin interlock sensor, PL 11.32 Item 8. HCSS PWB, PL 11.56 Item 5.
July 2005 2-369
11-301-130, 11-302-130
11-301-130, 11-302-130
July 2005 2-370
11-320-130, 11-322-130 Compiler Ejector Movement Failure RAP

11-320-130 The compiler ejector is not at the home position. 11-322-130 The compiler ejector fails to complete a cycle of operation. NOTE: The home position for the compiler ejector is with the ejector closed. NOTE: A cycle of operation for the compiler ejector is to cycle between closed to open, then back to closed.
A Go to Flag 5, check the harness and P/J412 and P/J432, refer to GP 7. The connectors are good. Y N Repair the wiring or install new components. Perform SCP 6 Final Actions.
wiring
and
Procedure
Enter dC330, codes 11-021 and 11-020 to run the ejector motor, Figure 1. The ejector opens fully, then closes. Y N Go to Flag 3. Check the ejector motor, MOT 11-020. Refer to: GP 10, How to Check a Motor. P/J406, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Ejector motor assembly, PL 11.47 Item 2. Compiler carriage safety switch, S11-324
Enter dC330, code 11-320, actuate the ejector home sensor, Q11-320, Figure 1. The display changes. Y N Go to Flag 1 and Flag 4. Check the sensor. Refer to: GP 11, How to Check a Sensor. P/J409 and P/J411, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Ejector home sensor, PL 11.47 Item 3. Ejector home sensor, Q11-320 Compiler ejector
Ejector motor, Mot 11-020
Enter dC330, code 11-317, actuate the compiler carriage safety switch, S11-317, Figure 1. The display changes. Y N Go to Flag 2. Check the compiler carriage safety switch. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-371 Status Indicator RAPs GP 13 How to Check a Switch. P/J406, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Compiler Carriage safety switch, PL 11.47 Item 4. Figure 1 Component location
11-320-130, 11-322-130
11-320-130, 11-322-130
July 2005 2-372
11-334-130, 11-335-130, 11-336-130 Bin 1 Elevate Failure RAP

11-334-130 The bin 1 upper limit switch has been made. 11-335-130 The bin 1 lower limit switch has been made. 11-336-130 Bin 1 fails to move to the home position.
Install new components as necessary: Bin 1 lower limit switch, PL 11.52 Item 2. HCSS PWB, PL 11.56 Item 5.
Initial Actions
Check that there is no damage or obstructions that prevent bin 1 from moving. If necessary install a new bin 1 tray assembly, PL 11.52 Item 10.
Procedure
Enter dC330, codes 11-030, 11-031, 11-032 and 11-033 to run the bin 1 elevator motor, MOT 11-030. Check the movement of bin 1. Bin 1 moves correctly. Y N Go to Flag 3. Check the bin 1 elevator motor, MOT 11-030. Refer to: GP 10, How to Check a Motor. P/J424, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 1 elevator motor, PL 11.52 Item 11. HCSS PWB, PL 11.56 Item 5. disBin 1 lower limit switch, S11-335 Bin 1 upper limit switch, S11-334
Bin 1 elevator motor, MOT 11-030
Enter dC330, code 11-334, actuate the bin 1 upper limit switch, S11-334, Figure 1. The play changes. Y N Go to Flag 2. Check the switch S11-334. Refer to: GP 13, How to Check a Switch. P/J424, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 1 upper limit switch, PL 11.52 Item 1. HCSS PWB, PL 11.56 Item 5.
Enter dC330, code 11-335, actuate the bin 1 lower limit switch, S11-335, Figure 1. The play changes. Y N Go to Flag 1. Check the switch S11-335. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) GP 13, How to Check a Switch. P/J424, HCSS PWB. 11C-130 HCSS Power Distribution RAP.
dis-
July 2005 2-373
11-334-130, 11-335-130, 11-336-130
11-334-130, 11-335-130, 11-336-130
July 2005 2-374

11-344-130 The bin 2 upper limit switch has been made. 11-345-130 The bin 2 lower limit switch has been made. 11-346-130 Bin 2 fails to move to the home position.
Install new components as necessary: Bin 2 lower limit switch, PL 11.54 Item 2. HCSS PWB, PL 11.56 Item 5.
Perform SCP 6 Final Actions
Initial Actions
Check that there is no damage or obstructions that prevent bin 2 from moving. If necessary, install a new bin 2 tray assembly, PL 11.54 Item 10.
Procedure
Enter dC330, codes 11-036, 11-037, 11-038 and 11-039 to run the bin 2 elevator motor, MOT 11-030. Check the movement of bin 2. Bin 2 moves correctly. Y N Go to Flag 3. Check the bin 2 elevator motor, MOT11-030. Refer to: GP 10, How to Check a Motor. P/J431, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 2 elevator motor, PL 11.54 Item 11. HCSS PWB, PL 11.56 Item 5. disBin 2 lower limit switch, S11-345 Bin 2 Upper Limit Switch, S11-344 Bin 2 elevator motor, MOT11-036
Enter dC330, code 11-344. Actuate the bin 2 upper limit switch, S11-344, Figure 1. The play changes. Y N Go to Flag 2. Check the switch, S11-344. Refer to: GP 13 How to Check a Switch. P/J431, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 2 upper limit switch, PL 11.54 Item 1. HCSS PWB, PL 11.56 Item 5.
Enter dC330, code 11-345. Actuate the bin 2 lower limit switch, S11-345, Figure 1. The play changes. Y N Go to Flag 1. Check the switch, S11-345. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) GP 13 How to Check a Switch. P/J431, HCSS PWB. 11C-130 HCSS Power Distribution RAP.
dis-
July 2005 2-375
11-344-130, 11-345-130, 11-346-130
11-344-130, 11-345-130, 11-346-130
July 2005 2-376
11-350-130 Hole Punch Not Home RAP

11-350-130 The hole punch is not at the home position. NOTE: The home position of the punch unit is when the cutout in the actuator is between the punch head home sensor jaws.
Initial Actions
Check that the hole punch is correctly installed. Check that there is no damage or obstruction that would prevent the hole punch from operating. If necessary, install a new punch unit, PL 11.36 Item 12. If the hole punch is not at the home position, check that is not jammed in the punching position. This can occur with transparencies and labels. Remove the hole punch and clear the jammed material. Check the hole punch motor coupling for damage, PL 11.36 Item 11.
Hole punch home sensor, Q11-110
Procedure
Enter dC330, codes 11-043 punch head run, then 11-042 punch head move home. Figure 1. The punch cycles then goes to the home position Y N Go to Flag 2. Check the hole punch motor, MOT11-042. Refer to: GP 10, How to Check a Motor. PJ421, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Hole punch motor, PL 11.38 Item 7. HCSS PWB, PL 11.56 Item 5. Figure 1 Component location
Enter dC330, code 11-350 actuate the hole punch home sensor, Q11-350, Figure 1. The display changes. Y N Go to Flag 1. Check the sensor, Q11-350. Refer to: GP 11, How to Check a Sensor. PJ420, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Hole punch home sensor, PL 11.38 Item 8. HCSS PWB, PL 11.56 Item 5.
July 2005 2-377
11-350-130
11-350-130
July 2005 2-378
11-364-130, 11-370-130 Stapling Failure RAP

11-364-130 Staples in the staple head are not primed. 11-370-130 The stapling unit is not at the home position. NOTE: The stapling head automatically pre-forms a small number of staples at the front of the cartridge and is then primed, ready for stapling.
Refer to: GP 11, How to Check a Sensor. P/J405, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. SH1 paper sensor, PL 11.46 Item 8.
Initial Actions
If stapling has failed, make the following checks: The staple cartridge has staples in it and is correctly installed in the staple head. The leading staples in the staple head have been primed. Check that the sheets of staples in the cartridge are feeding one at a time. If staple sheets overlap, they will jam in the cartridge. If necessary, install a new staple cartridge, PL 26.10 Item 11.
Procedure
Figure 1. Check that staple head unit 1 is correctly installed. NOTE: The sensors Q11-360, Q11-362, Q11-363 and Q11-364 are integral to the staple head unit and although they can be checked they are not separately spared. Go to Flag 1. +5V is available at PJ459 between pins 5 and 6, also between pins 10 and 6 on staple head unit 1. Y N Check the wiring between PJ459 and P/J414. The wiring is good. Y N Repair the wiring. Install a new carriage PWB, PL 11.46 Item 5. Enter dC330, code 11-360 to monitor Q11-360. Stack the code 11-050 to cycle the staple head. The display changes. Y N Go to Flag 4. While code 11-050 is running, check for a change in signal level at P/J423 pin 4. The signal level changes. Y N Check the wiring between P/J423 pin 4 and the staple head unit. Check also for continuity on the carriage PWB between P/J411 pin 4 and P/J414 pin 9. The wiring is good. Y N Repair the wiring or install a new carriage PWB, PL 11.46 Item 5. Install a new staple head 1 unit, PL 11.46 Item 4. Install a new HCSS PWB, PL 11.56 Item 5. Enter dC330, code 11-361. Actuate the SH1 paper sensor, Q11-361. The display changes. Y N Go to Flag 2. Check Q11-361. A WorkCentre Pro 275 Family (CC232-WCP275F)
Enter dC330, code 11-362. Remove then reinstall the staple cartridge to actuate the SH1 low staples sensor, Q11-362. The display changes. Y N Go to Flag 1. Check for a change in signal level at P/J414 pin 7 when Q11-362 is being actuated. The signal level changes. Y N Check the wiring between P/J414 pin 7 and the staple head unit. The wiring is good. Y N Repair the wiring. Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring. Install new components as necessary: Carriage PWB, PL 11.46 Item 5. HCSS PWB, PL 11.56 Item 5. Staple head 1 unit, PL 11.46 Item 4.
Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring. Install new components as necessary: Carriage PWB, PL 11.46 Item 5. HCSS PWB, PL 11.56 Item 5.
Enter dC330, code 11-363. Remove then reinstall the staple cartridge to actuate the SH1 cartridge sensor, Q11-363. The display changes. Y N Check for a change in signal level at P/J414 pin 8 when Q11-363 is being actuated. The signal level changes. Y N Check the wiring between P/J414 pin 8 and the staple head unit. The wiring is good. Y N Repair the wiring. B C D Status Indicator RAPs
July 2005 2-379
11-364-130, 11-370-130
D Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring. Install new components as necessary: Carriage PWB, PL 11.46 Item 5. HCSS PWB, PL 11.56 Item 5. Staple head 1 unit, PL 11.46 Item 4.
E Enter dC330, code 11-367. Actuate the SU1 edge registration sensor, Q11-367. The changes. Y N Go to Flag 3. Check the sensor. Refer to: GP 11, How to Check a Sensor. P/J405, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. SU1 edge registration sensor, PL 11.49 Item 6.
display
NOTE: If Q11-364 does not detect staples in the primed position, the staple head cycles to prime the staple head. This occurs when the HCSS interlocks are made. Follow the customer instruction label inside the HCSS front door to remove the staple cartridge. Slide out the top sheet of staples from the cartridge to expose a fresh sheet of staples. Ensure the forming plate is fully closed, Figure 2. Install the staple cartridge and close the door. The stapler will now cycle to feed and prime the new sheet of staples. Open the door and remove the staple cartridge. Examine the sheet of staples that have been fed to the staple forming part of the stapler, by opening the forming plate, Figure 3. The first two staples have been partially formed. Y N Install a new staple cartridge, PL 26.10 Item 11 and repeat the check. If the first two staples are not partially formed, install a new staple head unit, PL 11.20 Item 5. Perform SCP 6 Final Actions Install a new staple head unit, PL 11.20 Item 5. Perform SCP 6 Final Actions.
Enter dC330, code 11-364. Remove then reinstall the staple cartridge to actuate the SH1 priming sensor, Q11-364. The display changes. Y N Check for a change in signal level at P/J414 pin 11 when Q11-364 is actuated. The signal level changes. Y N Check the wiring between P/J414 pin 11 and the staple head unit. The wiring is good. Y N Repair the wiring. Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring. Install new components as necessary: Carriage PWB, PL 11.46 Item 5. HCSS PWB, PL 11.56 Item 5. Staple head 1unit, PL 11.46 Item 4.
E Status Indicator RAPs
11-364-130, 11-370-130
July 2005 2-380
Forming plate open
Primed staples
SH1 paper sensor Q11-361 Staple head unit 1
SU1 edge registration sensor Q11-367
July 2005 2-381
11-364-130, 11-370-130
11-364-130, 11-370-130
July 2005 2-382
11-430-130 Kicker Failed to Complete Cycle RAP

11-430-130 The kicker failed to complete a cycle, either to extend or retract.
Install new components as necessary: Carriage PWB, PL 11.46 Item 5. Compiler carriage 90% full sensor, PL 11.49 Item 5.
Initial Actions
Check the following: If the kicker fingers are jammed against the left side of bin 1 or bin 2, perform the following: For Bin 1: 1. 2. 3. 4. 5. Enter dC330, code 11-031 bin 1 elevator motor up. Fully raise bin 1. Remove the bin 1 thumbscrew, PL 11.52 Item 12. Pull the bin 1 tray assembly, PL 11.52 Item 10 away from the machine until the kicker fingers are released. Re-install the bin 1 tray assembly then the thumbscrew. Enter code 11-032 bin 1 elevator motor down. Lower bin 1 approximately 100mm (4 inches). Enter dC330, code 11-037 bin 2 elevator motor up. Fully raise bin 2. Remove the bin 2 thumbscrew, PL 11.54 Item 15. Pull the bin 2 tray assembly, PL 11.54 Item 10 away from the machine until the kicker fingers are released. Re-install the bin 2 tray assembly then the thumbscrew. Enter code 11-038 bin 2 elevator motor down. Lower bin 2 approximately 100mm (4 inches).
Enter dC330, code 11-314. Figure 1, pull down, then release the kicker fingers, to actuate the compiler carriage bin height sensor, Q11-314. The display changes. Y N Go to Flag 2. Check the sensor. Refer to: GP 11 How to Check a Sensor. P/J407, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Compiler carriage bin height sensor, PL 11.49 Item 5. sole-
For Bin 2: 1. 2. 3. 4. 5.
Enter dC330, code 11-430, to energise the kicker solenoid SOL 11-430, Figure 1. The noid energises. Y N Go to Flag 3. Check the solenoid. Refer to: GP 12 How to Check a Solenoid or Clutch. P/J402, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. Kicker solenoid, PL 11.49 Item 4.
The kicker fingers, PL 11.49 Item 19, for damage, paper debris or other obstructions that would prevent operation. If there is a high level of static on the sheets or the stack, ensure the following static eliminators are well grounded and in good condition: Static eliminator, PL 11.32 Item 5. Static eliminator (part of eject housing), PL 11.47 Item 10.
Go to the 11-120-130, 11-122-130 Compiler Carriage Jam RAP, and check the compiler sensor Q11-120.
If the output sheets are curled, go to IQ5 Print Damage RAP. If the output stacking is poor, go to the 11G-130 HCSS Poor Stacking RAP. Kicker failures can be caused by large sheets being stacked over small sheets, Advise the customer to clear the bins before following a small sheet job with a large sheet job.
Procedure
Enter dC330, code 11-313. Figure 1, pull down, then release the kicker fingers to actuate the compiler carriage 90% full sensor, Q11-313. The display changes. Y N Go to Flag 1. Check the sensor. Refer to: GP 11 How to Check a Sensor. P/J407, Carriage PWB. 11C-130 HCSS Power Distribution RAP.
11-430-130
Kicker solenoid SOL11-340 Compiler carriage 90% full sensor, Q11-313
Compiler carriage bin height sensor, Q11-314 Kicker fingers
11-430-130
July 2005 2-384
July 2005 2-385
11-430-130
11A-130 Offline Stapling RAP

NOTE: Offline stapling is not an option available to the customer. The functionality is still present to allow the customer to lower bin 1 to remove documents. Use this RAP to check offline stapling faults.
A Enter dC330, code 11-361. Actuate the SU1 paper sensor, Q11-361. The display changes. Y N Go to Flag 4. Check the sensor. Refer to: GP 11 How to Check a Sensor. P/J405, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. SH1 paper sensor, PL 11.46 Item 8.
Initial Actions
If offline stapling fails, try to perform online stapling. If online stapling is successful, refer to the following procedure. If online stapling is unsuccessful, go to the 11-364-130, 11-370-130 Stapling Failures RAP.
Procedure
Enter dC330, code 11-374 to energise the offline stapling LED, Figure 2. The nates. Y N Disconnect P/J429. +5V is available at P/J429 pin 1. Y N Install a new HCSS PWB, PL 11.56 Item 5. LED illumi-
Check the wiring between the HCSS PWB and the offline stapling PWB. The wiring is good. Y N Repair the wiring. Install a new offline stapling PWB, PL 11.32 Item 11. Enter dC330, code 11-373. Actuate the request offline stapling switch. The display changes. Y N Go to Flag 2. Check the switch. Refer to: GP 13 How to Check a Switch. P/J429, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Offline staple PWB, PL 11.32 Item 11. HCSS PWB, PL 11.56 Item 5. display
Enter dC330, code 11-367, actuate the SU1 edge registration sensor, Q11-367. The changes. Y N Go to Flag 5. Check the sensor. Refer to: A Status Indicator RAPs GP 11 How to Check a Sensor. P/J405, Carriage PWB. 11C-130 HCSS Power Distribution RAP. Carriage PWB, PL 11.46 Item 5. SH1 edge registration sensor, PL 11.49 Item 6.
11A-130
July 2005 2-386
Offline stapling PWB
Offline stapling LED Request offline stapling switch
July 2005 2-387
11A-130
11A-130
July 2005 2-388
11B-130 HCSS Initialization Failure RAP

There are four different initialization sequences which depend on the machine state when an initialize command is sent. 1. 2. 3. 4. Initialize (purge) - If there was no previous mechanical fault, the paper path motors run and the ejector housing is cycled open and closed. Initialize (purge) - If there was a previous mechanical fault, a full mechanical initialization is carried out. This is similar to the list below. Initialize (retain) - This is the sequence to recover from a paper jam. The paper path motors are run and the output bin height is adjusted. Initialize (check) - This is the normal power on sequence. This sequence does not perform any mechanical initialization. Only the paper path sensors, bin full sensors and the interlocks are checked.
Paddle not at the home position, refer to 11-024-130, 11-025-130 Paddle Position Failure RAP. Bin 1 not at the home position, refer to 11-030-130, 11-336-130 Bin 1 Movement Failure RAP. Bin 1 not at the offset home position, refer to 11-031-130, 11-337-130 Bin 1 Offset Failure RAP. Bin 2 not at the home position, refer to 11-036-130, 11-346-130 Bin 2 Movement Failure RAP. Bin 2 not at the offset home position, refer to 11-040-130, 11-347-130 Bin 2 Offset Failure RAP. Hole punch not at the home position, refer to 11-043-130 Hole Punch Cycle Failure RAP. Staple head not at the home position, refer to 11-050-130, 11-360-130 Staple Head Operation Failure RAP. Stapling unit not at the home position, refer to 11-053-130, 11-370-130 Stapling Unit Movement Failure RAP. Compiler ejector not at the home position, refer to 11-320-130, 11-322-130 Compiler Ejector Movement Failure RAP.
When an initialization command is received from the machine, the units are initialized in two stages: The following units are initialized sequentially: 1. 2. 3. If the staple head is not at the home position, it is driven to the home position. If the stapling unit is not at the home position, it is driven to the home position. If the compiler ejector is not at the home position, it is driven to the home position. If the front tamper is not at the home position, it is driven to the home position. If the rear tamper is not at the home position, it is driven to the home position. If the compiler carriage is not at the home position, it is driven to the home position. If the paddle is not at the home position, it is driven to the home position. If bin 1 is not at the home position, it is driven to the home position. If bin 1 is not at the offset home position, it is driven to the offset home position. If bin 2 is not at the home position, it is driven to the home position. If bin 2 is not at the offset home position, it is driven to the offset home position. If the hole punch is not at the home position, it is driven to the home position. NOTE: The staple cartridge must be fully pushed home.
Initial Actions
Open the HCSS front door, so that the compiler carriage can be viewed. Cheat the front door interlock switch.
Procedure
If the initialization sequence fails to place any unit at the home position, refer to the appropriate RAPs: If all modules of the HCSS fail to initialize, refer to 11-300-130, 11-303-130, 11-304-130, 11-305-130 Interlocks RAP and check the upper and lower exit gate interlocks. Front tamper not at the home position, refer to 11-005-130, 11-006-130, 11-310-130, 11311-130 Front Tamper Move Failure RAP. Rear tamper not at the home position, refer to 11-007-130, 11-008-130, 11-312-130, 11313-130 Rear Tamper Move Failure RAP. Compiler carriage not at the home position, refer to 11-012-130, 11-014-130, 11-315-130, 11-316-130 Compiler Carriage Position Failure RAP.
July 2005 2-389
11B-130
11C-130 HCSS Power Distribution RAP

Use this RAP to check the HCSS power distribution. NOTE: The HCSS has an integral power supply providing +24V and +5V to the HCSS PWB. The AC power for the HCSS power supply comes from the LVPS and base module of the machine. CAUTION Do not connect the HCSS power cord directly to the AC wall outlet. The HCSS cannot operate without the machine. The machine controls the distribution of electricity to the HCSS for correct power on and power off sequencing.
C Check the connectors and harness between PJ464 and P/J434. Repair the harness as necessary.
Go to Flag 4. +24V is available at P/J434 between pins 1 and 7, also between pins 3 and 7 and also between pins 6 and 7. Y N Go to the 11-300-170, 11-303-170, 11-305-170 Interlocks RAP. Go to Flag 5. +5V is available at P/J410 between pins 4 and 5. Y N +5V is available at P/J434 between pins 10 and 12. Y N Install a new HCSS PWB, PL 11.56 Item 5. Check the connectors and harness between P/J410 and P/J434. Repair the harness as necessary. Go to Flag 5. +24V is available at P/J410 between pins 1 and 3, also between pins 2 and 6. Y N +24V is available at P/J434 between pins 2 and 15, also between pins 4 and 16. Y N Install a new HCSS PWB, PL 11.56 Item 5. Check the connectors and harness between P/J410 and P/J434. Repair the harness as necessary. The +24V and +5V supplies on the HCSS are good. The +24V and +5V supplies on the HCSS are good.
Procedure WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. Close or cheat all the HCSS interlocks. The HCSS performs a mechanical reset. Y N Go to Flag 2. +5V is available at P/J434 between pins 9 and 11. Y N +5V is available at PJ464 on the HCSS power supply module between pins 1 and 2. Y N Go to Flag 1. ACL is available at PJ22 on the LVPS and base module between pins 1 and 2. Y N Go to the 01C AC Power RAP and check the AC output voltages. Install a new HCSS power supply module, PL 11.56 Item 2. Go to Flag 2. Disconnect P/J434. +5V is available at the harness end of P/J434 between pins 9 and 11. Y N Check the connectors and harness between PJ464 and P/J434. Repair the harness as necessary. Install a new HCSS PWB, PL 11.56 Item 5. Go to Flag 3. 0V is available at PJ464 pin 9 on the HCSS power supply module. Y N 0V is available at P/J434 pin 13. Y N Install a new HCSS PWB, PL 11.56 Item 5. Check the connectors and harness between PJ464 and P/J434. Repair the harness as necessary. Go to Flag 2. +24V is available at P/J434 between pins 5 and 8. Y N +24V is available at PJ464 between pins 3 and 6. Y N Install a new HCSS power supply module, PL 11.56 Item 2. A B C July 2005 2-390 Status Indicator RAPs
11C-130
HCSS power supply module HCSS PWB
July 2005 2-391
11C-130
11C-130
July 2005 2-392
11D-130 HCSS to Machine Communications Interface RAP

All communications between the machine and HCSS are conducted through a single interface cable.
11E-130 Copy Damage in the HCSS RAP

Use this RAP to identify and correct the causes of copy damage in the HCSS.
Procedure Procedure
Go to the 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. Check the following: Check the alignment between the machine and the HCSS, refer to ADJ 11.1-130. Look for torn paper in the HCSS paper path. Torn fragments can migrate through the IOT and HCSS paper path and wedge themselves at some point. A likely place for a piece of paper to be wedged is at the hole punch assembly, where the top and bottom guides form the narrowest part of the paper path. Ensure that the diverter gate, PL 11.36 Item 1, operates correctly and has its full movement. Ensure that the hole punches park at the fully open position. If they protrude even slightly, a jam will occur in the narrow paper path of the hole punch. Refer to the 11-350-130 Hole Punch Not Home RAP. Check that all the idler rolls in the HCSS paper path are free to rotate, particularly those on the jam clearance guides. Refer to ADJ 4.1 Machine Lubrication. Make sure that the jam clearance guides 5a, 5b and 5d close and latch correctly. Check that the paper path ribs of the jam clearance guide 5b, PL 11.36 Item 14 and the lower exit cover, PL 11.32 Item 14, are free of scores and nicks. Check also for contamination and glue from label stock. Make sure that the vertical transport belts are located correctly, PL 11.42 Item 4. Make sure that the compiler carriage tampers move to the correct paper size, refer to the following: 11-005-130, 11-006-130, 11-310-130, 11-311-130 Front Tamper Move Failure RAP. 11-007-130, 11-008-130, 11-312-130, 11-313-130 Rear Tamper Move Failure RAP.
Check the mylar guide on the vertical paper transport is located correctly and not damaged, PL 11.40 Item 16. Check that the paper size reported on the user interface corresponds to the actual paper size loaded in the trays, refer to the 07D Tray 1 and 2 Wrong Size Paper RAP.
July 2005 2-393
11D-130, 11E-130
11F-130 Mis-Registration in Stapled and Unstapled Sets RAP

Use this RAP to identify and correct the causes of mis-registration in stapled sets, resulting in staples missing some sheets in the set, or poorly registered non-stapled sets.
11G-130 HCSS Poor Stacking RAP

Use this RAP to find the cause of poor stacking in the HCSS.
Procedure
Check the following; Look for sets that are not dropping back fully in the bin 1 tray or bin 2 tray and therefore not being detected by the kicker fingers and sensors: Large paper sizes should not be stacked on top of small paper sizes. Ensure that the paper stack in each paper tray has been fanned. Turn over the paper stack in each paper tray. Ensure that all paper or other copy stock being used is within the size and weight specifications. Refer to GP 20 Paper and Media Size Specifications. Try using a fresh ream of paper. Ensure that the edge guides of all paper trays are adjusted correctly for the paper size and that the trays are fully closed.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. A probable cause of mis-registration is the condition of the paper and/or damage such as, curl, wrinkle, creases, dog ears, etc. Curl, wrinkle and creases are probably caused in the IOT, go to the IQ1 Image Quality Entry RAP. For other copy/print damage and dog ears, go to the 11E-130 Copy Damage in the HCSS RAP. Check the alignment between the machine and the HCSS, refer to ADJ 11.1-130. Turn over the paper stack in the tray in use. Use a new ream of paper in the tray in use. The paper type especially recycled paper can lead to registration problems. Try changing to a different brand or type of paper. Ensure that the guides in the paper trays are correctly set and reported on the UI for the paper size loaded, refer to the 07D Tray 1 and 2 Wrong Size Paper RAP. Check that paper type is set correctly. If heavyweight paper is used but not set in the UI, the compiler capacity can be exceeded. Check for obstructions in the compiler. Ensure that the compiler belts in the compiler carriage operate correctly and that the belts are not damaged, PL 11.49 Item 12. Refer to the 11-120-130, 11-122-130 Compiler Carriage Jam RAP to check the compiler carriage eject roll motor. Ensure the paddle roll mechanism in the eject housing of the compiler carriage is operating correctly, refer to the 11-024-130, 11-025-130 Paddle Position Failure RAP. Ensure that the compiler carriage tampers move to the correct paper size, refer to the following: 11-005-130, 11-006-130, 11-310-130, 11-311-130 Compiler Carriage Front Tamper Move Failure RAP. 11-007-130, 11-008-130, 11-312-130, 11-313-130 Compiler Carriage Rear Tamper Move Failure RAP.
Check the following:
Labels must be fed to bin 0 only. It is recommended that transparencies are fed to bin 0 whenever possible. Check that the machine to HCSS alignment, if necessary perform ADJ 11.1-130 Machine to HCSS Alignment. Check that the bin 1 upper limit switch, S11-334 and the bin 1 lower limit switch, S11-335 are working correctly. Refer to the 11-030-130, 11-336-130 Bin 1 Movement Failure RAP. Check that the bin 1 offset is working correctly. Refer to 11-031-130, 11-337-130 Bin 1 Offset Failure RAP. Check that the bin 2 upper limit switch, S11-344 and the bin 2 lower limit switch, S11-345 are working correctly. Refer to the 11-036-130, 11-346-130 Bin 2 Movement Failure RAP. Check that bin 2 offset is working correctly. Refer to 11-040-130, 11-347-130 Bin 2 Offset Failure RAP. Ensure that the compiler carriage tampers move to the correct paper size, refer to the following: 11-005-130, 11-006-130, 11-310-130, 11-311-130 Compiler Carriage Front Tamper Move Failure RAP. 11-007-130, 11-008-130, 11-312-130, 11-313-130 Compiler Carriage Rear Tamper Move Failure RAP.
Check that the HCSS is not positioned near an air conditioning or ventilation output ducts. Air blown across the output bins can cause poor stacking.
11F-130, 11G-130
July 2005 2-394
11-005-170, 11-006-170, 11-310-170, 11-311-170 Compiler Carriage Front Tamper Move Failure RAP
11-005-170 The compiler carriage front tamper fails to move to the front position. 11-006-170 The compiler carriage front tamper fails to move to the rear position 11-310-170 The compiler carriage front tamper is not at the front home position. 11-311-170 The compiler carriage front tamper is not at the rear home position.
Initial Actions
Figure 1, check for damage or obstructions that would prevent the front tamper assembly from operating correctly. If necessary, install a new compiler carriage assembly, PL 11.72 Item 1.
Procedure
NOTE: All HCSS BM interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-005 tamper motor front move, then 11-003 tamper motor front home, Figure 1. The front tamper moves between the inboard and home positions. Y N Go to Flag 2. Check the motor, MOT11-003. Refer to: GP 10, How to Check a Motor. P/J407, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Front tamper motor, PL 11.72 Item 10. display Front tamper home sensor, Q11-310 Front tamper assembly
Enter dC330, code 11-310, actuate the front tamper home sensor, Figure 1. The changes. Y N Go to Flag 1. Check the sensor, Q11-310. Refer to: GP 11 How to Check a Sensor. P/J404, Carriage PWB. 11C-170, HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Compiler carriage assembly, PL 11.72 Item 1.
Front tamper motor, MOT 11-003
Go to Flag 3, Check the connectors and harness between P/J412 and P/J432, refer to GP 7. The wiring and connectors are good. Y N Repair the wiring, REP 1.2, or install new components as necessary. Perform SCP 6 Final Actions.
July 2005 2-395
11-005-170, 11-006-170, 11-310-170, 11-311-170
11-005-170, 11-006-170, 11-310-170, 11-311-170
July 2005 2-396
11-007-170, 11-008-170, 11-312-170, 11-313-170 Compiler Carriage Rear Tamper Move Failure RAP
11-007-170 The compiler carriage rear tamper fails to move to the front position. 11-008-170 The compiler carriage rear tamper fails to move to the rear position 11-312-170 The compiler carriage rear tamper is not at the front home position. 11-313-170 The compiler carriage rear tamper is not at the rear home position
Initial Actions
Check for damage or obstructions that would prevent the tamper assembly from operating correctly. If necessary, install a new compiler carriage assembly, PL 11.72 Item 1.
Procedure
NOTE: All HCSS BM interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-006 tamper motor rear move, then 11-004 tamper motor rear home, Figure 1. The rear tamper moves between the inboard and home positions. Y N Go to Flag 2. Check the motor, MOT11-004. Refer to: GP 10, How to Check a Motor. P/J402, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Rear tamper motor, PL 11.72 Item 10. display Rear tamper home sensor, Q11-311 Compiler carriage assembly
Enter dC330, code 11-311, actuate the rear tamper home sensor, Figure 1. The changes. Y N Go to Flag 1. Check the sensor, Q11-311. Refer to: GP 11 How to Check a Sensor. P/J407, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Compiler carriage assembly, PL 11.72 Item 1
Rear tamper motor, MOT 11-004
Go to Flag 3, Check the connectors and harness between P/J412 and P/J432, refer to GP 7. The wiring and connectors are good. Y N Repair the wiring, REP 1.2, or install new components as necessary. Perform SCP 6 Final Actions.
July 2005 2-397
11-007-170, 11-008-170, 11-312-170, 11-313-170
11-007-170, 11-008-170, 11-312-170, 11-313-170
July 2005 2-398
11-024-170, 11-025-170 Compiler Carriage Paddle Position Failure RAP

11-024-170 The compiler carriage paddle is not at the home position. 11-025-170 The compiler carriage paddle fails to rotate. NOTE: The home position of the paddle is when the sensor flag is located between the sensor jaws. Paddle roll motor, MOT11-024
Initial Actions
Check for damage or obstructions that would prevent the paddle from rotating. If necessary, install a new compiler carriage assembly, PL 11.72 Item 1.
Procedure
NOTE: All HCSS BM interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-025, paddle roll motor run and 11-024 paddle roll motor home, to check the movement of the paddle, Figure 1. The paddle roll rotates. Y N Go to Flag 2, check the paddle roll motor, MOT11-024. Refer to: GP 10, How to Check a Motor. P/J406, P/J401, Carriage PWB and P/J428 HCSS PWB. 11C-170, HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Paddle roll motor assembly, PL 11.73 Item 8.
Paddle roll home sensor, Q11-326
Enter dC330, code 11-326, actuate the paddle roll home sensor, Q11-326, Figure 1. The display changes. Y N Go to Flag 1 and Flag 3, check the sensor Q11-326. Refer to: GP 11 How to Check a Sensor. P/J409, P/J411, Carriage PWB and P/J423 HCSS PWB. 11C-170, HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. HCSS PWB, PL 11.92 Item 5. Paddle roll home sensor, PL 11.73 Item 9. Compiler carriage assembly Perform SCP 6 Final Actions.
July 2005 2-399
11-024-170, 11-025-170
11-024-170, 11-025-170
July 2005 2-400

A Enter dC330, code 11-334, actuate the bin 1 upper limit switch, S11-334, Figure 1. The play changes. Y N Go to Flag 3. Check the switch S11-334. Refer to: GP 13, How to Check a Switch. P/J424, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Bin 1 upper limit switch S11-334, PL 11.78 Item 1. HCSS PWB, PL 11.92 Item 5.
dis-
Initial Actions
Check that bin1 is not damaged and there are no obstructions that would prevent bin 1 from moving. If necessary, install a new bin 1, PL 11.78 Item 4. Press the manual staple button, PL 11.62 Item 10 to lower bin 1. Press again the manual staple button to raise bin 1.
Procedure
NOTE: All HCSS BM interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-032 bin 1 elevator motor down to run the bin 1 elevator motor, MOT11030, Figure 1. MOT11-030 runs. Y N Go to Flag 2. Check MOT11-030. Refer to: GP 10, How to Check a Motor. P/J424, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Bin 1 elevator motor, PL 11.78 Item 11. HCSS PWB, PL 11.92 Item 5.
Enter dC330, code 11-335, actuate the bin 1 lower limit switch, S11-335, Figure 1. The play changes. Y N Go to Flag 4. Check the switch S11-335. Refer to: GP 13, How to Check a Switch. P/J424, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Bin 1 lower limit switch S11-335, PL 11.78 Item 2. HCSS PWB, PL 11.92 Item 5.
dis-
Enter dC330, codes 11-032 bin 1 elevator motor down, then 11-030 bin 1 elevator motor home Figure 1. Bin 1 moves away from, then back to, the home position. Y N Check the bin 1 front and rear elevator belts: Ensure that both belts are correctly positioned on the upper and lower pulleys. Ensure that bin 1 is securely clamped to both elevator belts. display
Enter dC330, code 11-336, actuate the bin 1 empty sensor, Q11-035, Figure 1. The changes. Y N Go to Flag 1. Check the sensor Q11-035. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) GP 11, How to Check a Sensor. P/J416, HCSS PWB. 11C-170, HCSS BM Power Distribution RAP. Bin 1 empty sensor, PL 11.78 Item 5. HCSS PWB, PL 11.92 Item 5.
July 2005 2-401
11-030-170, 11-336-170
Bin 1 empty sensor Q11-035
Front elevator belt
Bin 1 upper limit switch S11-334
Rear elevator belt
Bin 1 lower limit switch S11-335
11-030-170, 11-336-170
July 2005 2-402
July 2005 2-403
11-030-170, 11-336-170

11-031-170 Bin 1 fails to offset. 11-337-170 Bin 1 is not at the offset home position. NOTE: The offset home position is with bin 1 fully to the rear. Bin 1 offset sensor, Q11-337 Bin 1 offset motor, MOT11-034
Initial Actions
Procedure
NOTE: All HCSS BM interlocks must be made to supply +24V to the motors. Enter dC330, code 11-034 Bin 1 offset motor run, Figure 1. Bin 1 moves. Y N Go to Flag 2. Check the bin 1 offset motor, MOT11-034. Refer to: GP 10, How to Check a Motor. P/J416, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. HCSS PWB, PL 11.92 Item 5. Bin 1 offset motor, PL 11.78 Item 6. display
Enter dC330, code 11-337, actuate the Bin 1 offset sensor, Q11-337, Figure 1. The changes. Y N Go to Flag 1. Check the sensor Q11-337. Refer to: GP 11, How to Check a Sensor. P/J416, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. HCSS PWB, PL 11.92 Item 5. Bin 1 offset sensor, PL 11.78 Item 7.
11-031-170, 11-337-170
July 2005 2-404
July 2005 2-405
11-031-170, 11-337-170
11-043-170, 11-350-170 Hole Punch Cycle Failure RAP

11-043-170 The hole punch fails to complete a cycle of operation.
Install new components as necessary: Punch sensor, PL 11.70 Item 9. HCSS PWB, PL 11.92 Item 5.
Initial Actions
Check that the hole punch is correctly installed. Check that there is no damage or obstruction that would prevent the hole punch from operating. If necessary, install a new hole punch unit, PL 11.66 Item 12. If the hole punch is not at the home position, check that is not jammed in the punching position. This can occur with transparencies and labels. Remove the hole punch and clear the jammed material.
Procedure
NOTE: All HCSS BM interlocks must be made to supply +24V to the motors. Enter dC330, codes 11-043 punch head run and 11-042 punch head move home. Figure 1. The punch cycles continuously, then goes to the home position Y N Go to Flag 3. Check the hole punch motor, MOT11-042. Refer to: GP 10, How to Check a Motor. P/J421, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Hole punch motor, PL 11.70 Item 7. HCSS PWB, PL 11.92 Item 5.
Punch head home sensor, Q11-350
Enter dC330, code 11-350 actuate the punch head home sensor, Q11-350, Figure 1. The display changes. Y N Go to Flag 2. Check the sensor, Q11-350. Refer to: GP 11, How to Check a Sensor. P/J420, BM PWB. 11C-170 HCSS BM Power Distribution RAP. Punch head home sensor, PL 11.70 Item 8. HCSS PWB, PL 11.92 Item 5. Punch sensor, Q11-110
Enter dC330, code 11-110 actuate the punch head home sensor, Q11-110, Figure 1. The display changes. Y N Go to Flag 1. Check the sensor, Q11-350. Refer to: A Status Indicator RAPs GP 11, How to Check a Sensor. P/J420, BM PWB. 11C-170 HCSS BM Power Distribution RAP. July 2005 2-406
11-043-170, 11-350-170
July 2005 2-407
11-043-170, 11-350-170
11-050-170, 11-360-170 Compiler Carriage Staple Head Operation Failure RAP

11-050-170 The compiler carriage staple head fails to cycle. 11-360-170 The compiler carriage staple head is not at the home position. NOTE: The home position is with the jaws of the staple head fully open. NOTE: Staple head operation faults can be caused by offline stapling failures. The user may be attempting to staple a set that exceeds the number of sheets/weight capacity. There may also be an offline stapling problem, refer to 11A-170 Offline Stapling RAP.
A Go to Flag 4, check the connectors and harness between P/J412 and P/J432, Refer to GP 7. The harness and connectors are good. Y N Repair the wiring, REP 1.2, or install new components as necessary. Perform SCP 6 Final Actions.
Procedure
NOTE: All HCSS BM interlocks must be made to supply +24V to the motors. Enter dC330, code 11-050 to cycle the staple head, then 11-051 to reverse the staple head to the home position. The staple head operates correctly. Y N Go to Flag 1 and Flag 2, check the wiring and connectors between the HCSS PWB and the staple head. The wiring is good. Y N Repair the wiring. Enter dC330, code 11-317, actuate the compiler carriage safety switch S11-317, Figure 1. The display changes. Y N Go to Flag 3, Check the switch, S11-317. Refer to: GP 13, How to Check a Switch. P/J406, Carriage PWB. 11D-110 HCSS BM Power Distribution RAP. Ensure that the compiler carriage safety switch is correctly actuated by the switch actuator on the eject housing. Compiler carriage safety switch, PL 11.73 Item 4. Staple head 1 unit, PL 11.72 Item 4. Carriage PWB, PL 11.72 Item 5.
Install a new staple head 1 unit, PL 11.72 Item 4. Enter dC330, code 11-054 (reverse) and code 11-053 (forward) to check the movement of the stapler head. The stapler head moves in increments along the carriage. The component start and stop buttons will need to be pressed several times to move the staple head to the end of the carriage. The staple head moves freely to the rear and returns to the front. Y N Go to 11-053-170, 11-370-170 Compiler Carriage Stapler Head Unit Movement Failure RAP.
11-050-170, 11-360-170
July 2005 2-408
Staple head 1 unit
Staple head 1 home sensor, Q11-360 is part of the staple head 1unit
Staple head 1 motor, MOT11-050
July 2005 2-409
11-050-170, 11-360-170
11-050-170, 11-360-170
July 2005 2-410
11-051-170 BM Staple Head Cycle Failure RAP

11-051-170 The BM stapling units fail to complete a cycle.
B Go to Flag 3, check the BM SH1 home switch, S11-411. Refer to: GP 13, How to Check a Switch. P/J551 BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM staple head 1, PL 11.88 Item 7. BM PWB, PL 11.86 Item 10.
Initial Actions
Check that there is no damage or obstruction that would prevent the stapling units from cycling. Check for jammed staples in the stapler heads. Ensure that the customer job does not exceed the capacity of the booklet maker. Refer to 11F-170 Booklet Quality RAP for booklet maker quality specifications.
Procedure
Enter dC330, code 11-421 to check the BM staple head carrier closed sensor, Q11-421, Figure 1. Open and close the staple head carrier. The display changes. Y N Go to Flag 1, check the sensor, Q11-421. Refer to: GP 11, How to Check a Sensor. P/J552 BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM staple head carrier closed sensor, PL 11.88 Item 18. BM PWB, PL 11.86 Item 10.
Enter dC330, code 11-403 to run the BM SH2 motor, stack the code 11-413 to check the BM SH2 home switch. The display changes. Y N The staple head cycled when the first code was entered. Y N Go to Flag 6 and check the wiring and connectors between P/J560 and P/J586. The wiring and connectors are good. Y N Repair the wiring or connectors, REP 1.2. Install a new BM staple head 2, PL 11.88 Item 7. Go to Flag 4, check the BM SH2 home switch, S11-413. Refer to: GP 13, How to Check a Switch. P/J551 BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM staple head 2, PL 11.88 Item 7. BM PWB, PL 11.86 Item 10.
Enter dC330, code 11-190 to check the BM paper present sensor, Q11-190, Figure 1. Actuate the sensor with a piece of paper. The display changes. Y N Go to Flag 2, check the sensor, Q11-190. Refer to: GP 11, How to Check a Sensor. P/J556 BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM paper present sensor, PL 11.88 Item 5. BM PWB, PL 11.86 Item 10.
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install new components: BM staple head 1, PL 11.88 Item 7. BM staple head 2, PL 11.88 Item 7. BM PWB, PL 11.86 Item 10.
Enter dC330, code 11-063 to run the BM SH1 motor, stack the code 11-411 to check the BM SH1 home switch. The display changes. Y N The staple head cycled when the first code was entered. Y N Go to Flag 5 and check the wiring and connectors between P/J560 and P/J585. The wiring and connectors are good. Y N Repair the wiring or connectors, REP 1.2. Install a new BM staple head 1, PL 11.88 Item 7. A B July 2005 2-411 Status Indicator RAPs
11-051-170
BM staple head 1
BM staple head 2 BM staple head carrier closed sensor, Q11-421 BM paper present sensor, Q11-190
11-051-170
July 2005 2-412
July 2005 2-413
11-051-170
11-053-170, 11-370-170 Compiler Carriage Staple Head Unit Movement Failure RAP
11-053-170 The compiler carriage stapling unit fails to move. 11-370-170 The compiler carriage stapling unit is not at the home position. NOTE: The home position is with the staple head at the corner stapling position (Fully to the front of the HCSS BM and rotated through 45 degrees).
Install new components as necessary: Carriage PWB, PL 11.72 Item 5. CC tray hold solenoid assembly, PL 11.75 Item 3.
Go to Flag 3, check the harness and connectors P/J412 and P/J432, refer to GP 7. The harness and connectors are good. Y N Repair the wiring or install new components as necessary, REP 1.2. Perform SCP 6 Final Actions.
Initial Actions
Check that there is no damage or obstruction that would prevent the stapling unit from moving. If necessary, install a new stapler mount assembly, PL 11.74 Item 24 or traverse shaft PL 11.74 Item 9.
Procedure
Enter dC330, codes 11-053 (forward) and 11-054 (reverse) to check the movement of the stapling unit, Figure 1. The stapling unit moves. Y N Go to Flag 2. Check the stapling unit motor, MOT11-053. Refer to: GP 10, How to Check a Motor. P/J413, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Stapling unit traverse motor, PL 11.74 Item 14. Stapling unit Stapling unit 1 home sensor, Q11-370 Stapling unit traverse motor, MOT11-053 Stapler traverse shaft CC tray hold solenoid SOL 11-011
Enter dC330, code 11-370 to check the stapling unit 1 home sensor, Q11-370. Actuate the sensor by rotating the stapler traverse shaft using a 5.5mm nut driver. Manually move the stapler away from, then back to, the home position. The display changes. Y N Go to Flag 1. Check the sensor Q11-370. Refer to: GP 11, How to Check a Sensor. P/J409, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP.
Install new components as necessary: Carriage PWB, PL 11.72 Item 5. Stapling unit 1 home sensor, PL 11.74 Item 15.
Go to Flag 4, Check the CC tray hold solenoid SOL 11-011. Refer to: GP 12, How to Check a Solenoid or Clutch. P/J402, Carriage PWB. 11D-130 HCSS Power Distribution RAP.
11-053-170, 11-370-170
July 2005 2-414
July 2005 2-415
11-053-170, 11-370-170
11-061-170, 11-416-170 HCSS BM Creasing RAP

11-061-170 The crease blade failed to clear the crease blade home sensor. 11-416-170 The HCSS BM crease blade is not at the home position.
11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10. BM crease blade motor encoder sensor, PL 11.84 Item 1.
Initial Actions
Turn the crease blade knob to ensure that the crease blade mechanism is free to move. If necessary, clear any paper jam in the area of the blade. Ensure that the crease roll is level front to back and is installed correctly, refer to REP 11.59-170. Check the these parts for damage: Crease blade assembly, PL 11.84 Item 13. Drive gear, PL 11.84 Item 6. Connecting rods, PL 11.84 Item 9. Crank, PL 11.84 Item 8.
Enter dC330, code 11-061 to run the BM crease blade motor, MOT 11-061, Figure 1. The motor runs. Y N Go to Flag 3, check the BM crease blade motor, MOT 11-061. Refer to: GP 10 How to Check a Motor. P/J557, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM crease blade motor, PL 11.84 Item 3. BM PWB, PL 11.86 Item 10.
Procedure WARNING
Keep away from the crease blade mechanism when working in close proximity to the booklet maker when the machine is powered on. The crease blade mechanism activates quickly and with great force.
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install new components:
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Enter dC330 code 11-416. Actuate the BM crease blade home sensor, Figure 1, by rotating the crease blade knob, so that the actuator moves into and out of the home sensor. The display changes. Y N Go to Flag 1, check the BM crease blade home sensor, Q11-416. Refer to: GP 11, How to Check a Sensor. P/J552, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10 Crease blade home sensor, PL 11.82 Item 1.
Enter dC330 code 11-418. Actuate the BM crease blade motor encoder sensor, Figure 1, by slowly rotating the crease blade knob. The display changes. Y N Go to Flag 2, check the BM crease blade motor encoder sensor, Q11-418. Refer to: A Status Indicator RAPs GP 11, How to Check a Sensor. P/J552, BM PWB.
11-061-170, 11-416-170
July 2005 2-416
BM crease blade motor encoder sensor, Q11-418
BM crease blade motor, MOT 11-061
Crease blade knob
BM crease blade home sensor, Q11-416
July 2005 2-417
11-061-170, 11-416-170
11-061-170, 11-416-170
July 2005 2-418
11-062-170 HCSS BM Crease Roll Failure RAP

11-062-170 The HCSS BM crease roll motor failed to run.
BM PWB, PL 11.86 Item 10.
Initial Actions
Clear any paper jam in the area of the crease rolls.
Procedure WARNING
Keep away from the crease blade mechanism when working in close proximity to the booklet maker when the machine is powered on. The crease blade mechanism activates quickly and with great force.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Release the crease roll nip pressure by moving the crease roll handle, PL 11.80 Item 5, fully counter clockwise. Remove the BM right hand cover, PL 11.88 Item 15, to access the crease rolls. Enter dC330 code 11-419. Actuate the BM crease roll motor encoder sensor by rotating the crease rolls slowly by hand. The display changes. Y N Go to Flag 1, check the BM crease roll motor encoder sensor, Q11-419, Figure 1. Refer to: GP 11, How to Check a Sensor. P/J552, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10. BM crease roll motor encoder sensor, PL 11.86 Item 13. BM crease roll motor, MOT11-062
Enter dC330, code 11-062 to run the BM crease roll motor, MOT 11-062, Figure 1. The motor runs. Y N Go to Flag 2, check the BM crease roll motor, MOT 11-062. Refer to: GP 10 How to Check a Motor. P/J557, BM PWB. 11C-170 HCSS BM Power Distribution RAP.
BM crease roll motor encoder sensor, Q11-419
Install new components as necessary: BM crease roll motor, PL 11.86 Item 12. BM PWB, PL 11.86 Item 10.
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install new components: BM crease roll motor encoder sensor, PL 11.86 Item 13. BM crease roll motor, PL 11.86 Item 12.
July 2005 2-419
11-062-170
11-062-170
July 2005 2-420
11-063-170, 11-411-170 HCSS BM Staple Unit 1 Failure

11-063-170 The BM staple unit 1 failed to leave the home position. 11-411-170 The BM staple unit 1 failed to return to the home position.
BM PWB, PL 11.86 Item 10.
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install new components: BM staple head 1, PL 11.88 Item 7. BM PWB, PL 11.86 Item 10.
Initial Actions
Check that there is no damage or obstruction that would prevent the stapling unit from cycling. Check that the sheets of staples in the cartridge are feeding one at a time. If staple sheets overlap, they will jam in the cartridge. If necessary, install a new staple cartridge, PL 26.10 Item 11. Check for jammed staples in the stapler head. Ensure that the customer job does not exceed the capacity of the booklet maker. Refer to 11F-170 Booklet Quality RAP for booklet maker quality specifications.
Procedure
Enter dC330, code 11-421 to check the BM staple head carrier closed sensor, Q11-421, Figure 1. Open and close the staple head carrier. The display changes. Y N Go to Flag 1, check the BM staple head carrier closed sensor, Q11-421. Refer to: GP 11, How to Check a Sensor. P/J552, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM staple head carrier closed sensor, PL 11.88 Item 18. BM PWB, PL 11.86 Item 10. BM staple head 1 BM staple head carrier closed sensor, Q11-421
Enter dC330, code 11-063 to run the BM SH1 motor, Figure 1. Stack the code 11-411 to check the BM SH1 home switch. The display changes. Y N The staple head cycled when the first code was entered. Y N Go to Flag 3 and check the wiring and connectors between P/J560 and P/J585. The wiring and connectors are good. Y N Repair the wiring or connectors, REP 1.2. Install a new BM staple head 1, PL 11.88 Item 7. Go to Flag 2, check the BM SH1 home switch, S11-411. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-421 GP 13, How to Check a Switch. P/J551, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM staple head 1, PL 11.88 Item 7.
11-063-170, 11-411-170
11-063-170, 11-411-170
July 2005 2-422
11-065-170, 11-383-170 HCSS BM Backstop Failure RAP

11-065-170 The HCSS BM backstop motor fails to move. 11-383-170 The HCSS backstop is not at the home position.
P/J555, BM PWB. 11D-130 HCSS Power Distribution RAP. BM PWB, PL 11.72 Item 5. Back stop assembly, PL 11.82 Item 13.
Initial Actions
Check for a jam or other obstruction that could prevent the backstop mechanism from moving. Check the items that follow: Damaged BM back stop drive belt, PL 11.82 Item 20. Damaged BM back stop belt, PL 11.82 Item 19. Damaged pulley, PL 11.82 Item 26 Damaged pulley on the BM back stop drive shaft, PL 11.82 Item 18. Damaged pulley on the BM back stop idler shaft, PL 11.82 Item 10. The BM back stop drive belt is tensioned correctly. Refer to REP 11.20-170. The BM back stop belt is tensioned correctly. Refer to REP 11.26-170.
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install new components: BM backstop guide home sensor, PL 11.82 Item 1. BM backstop motor, PL 11.82 Item 6. BM PWB, PL 11.86 Item 10.
Procedure
Enter dC330 code 11-383. Actuate the BM backstop guide home sensor, Figure 1. The play changes. Y N Go to Flag 1, check the sensor, Q11-383. Refer to: GP 11, How to Check a Sensor. P/J556, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM backstop guide home sensor, PL 11.82 Item 1. BM PWB, PL 11.86 Item 10. motor dis-
Enter dC330, code 11-065 to run the BM backstop motor, MOT 11-065, Figure 1. The runs. Y N Go to Flag 2 and Flag 3, check the motor, MOT 11-065. Refer to: GP 10 How to Check a Motor. P/J554, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM backstop motor, PL 11.82 Item 6. BM PWB, PL 11.86 Item 10.
Go to Flag 4, Check the BM stack hold solenoid SOL 11-076. Refer to: GP 12, How to Check a Solenoid or Clutch.
July 2005 2-423
11-065-170, 11-383-170
BM backstop motor, MOT 11-065
BM backstop guide home sensor, Q11-383
BM stack hold solenoid, SOL11-076
Note: BM base plate shown removed for clarity
11-065-170, 11-383-170
July 2005 2-424
July 2005 2-425
11-065-170, 11-383-170
11-066-170, 11-384-170 HCSS BM Tamper Failure RAP

11-066-170 The HCSS BM tamper 1 failed to clear the home sensor. 11-384-170 The HCSS BM tamper 1 is not at the home sensor.
Initial Actions
Check for a jam or other obstruction that could prevent the tamper mechanism from moving. Check for damaged tamper components, PL 11.81.
Procedure
Enter dC330 code 11-384 Actuate the BM tamper 1 home sensor, Figure 1. The changes. Y N Go to Flag 1, check the sensor, Q11-384. Refer to: GP 11, How to Check a Sensor. P/J556, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10. BM tamper 1 home sensor, PL 11.81 Item 1. motor BM tamper 1 home sensor, Q11-384 display
BM tamper 1 motor, MOT11-066
Enter dC330, code 11-065 to run the BM tamper 1 motor, MOT 11-066, Figure 1. The runs. Y N Go to Flag 2 and Flag 3, check the motor, MOT 11-066. Refer to: GP 10 How to Check a Motor. P/J554, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10. BM tamper 1 motor, PL 11.81 Item 3.
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install new components: BM tamper 1 home sensor, PL 11.81 Item 1. BM tamper 1 motor, PL 11.81 Item 3. BM PWB, PL 11.86 Item 10.
11-066-170, 11-384-170
July 2005 2-426
July 2005 2-427
11-066-170, 11-384-170
11-100-170 HCSS BM Paper Entry RAP

11-100-170 The leading edge of the sheet is late to the HCSS BM.
Refer to: display GP 12, How to Check a Solenoid or Clutch. P/J421, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Diverter solenoid SOL11-002, PL 11.66 Item 3. HCSS PWB, PL 11.92 Item 5.
Initial Actions
Check that the HCSS BM is securely docked to the machine.
Procedure
Enter dC330, code 11-100, actuate the entry sensor, Q11-100, Figure 1. The changes. Y N Go to Flag 1. Check the sensor Q11-100. Refer to: GP 11, How to Check a Sensor. P/J420, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Entry sensor Q11-100, PL 11.70 Item 9. HCSS PWB, PL 11.92 Item 5.
Enter dC330, code 11-000 to run transport motor 1A, Figure 1. Transport motor 1A runs. Y N Go to Flag 4 and the motor MOT 11-000. Refer to: GP 10, How to Check a Motor. P/J419, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Transport motor 1A, PL 11.70 Item 5. HCSS PWB, PL 11.92 Item 5.
Enter dC330, code 11-000 to run transport motor 1B, Figure 1. Transport motor 1B runs. Y N Go to Flag 3 and check transport motor 1B. Refer to: GP 10, How to Check a Motor. P/J425, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Transport motor 1B, PL 11.70 Item 5. HCSS PWB, PL 11.92 Item 5.
Enter dC330, code 11-002 to energize the diverter solenoid, SOL 11-002, Figure 1. The diverter solenoid energizes. Y N Go to Flag 2 and check the solenoid, SOL11-002. A Status Indicator RAPs
11-100-170
July 2005 2-428
Diverter solenoid SOL11-002
Transport motor 1B, MOT11-001
Transport motor 1A, MOT11-000
Entry sensor, Q11-100
July 2005 2-429
11-100-170
11-100-170
July 2005 2-430
11-110-170 Hole Punch Jam RAP

11-110-170 A sheet is late arriving at the punch position sensor.
Procedure
Enter dC330, code 11-110. Actuate the punch sensor, Q11-110, Figure 1. The changes. Y N Go to Flag 1. Check the sensor Q11-110. Refer to: GP 11, How to Check a Sensor. P/J420, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Punch sensor, PL 11.70 Item 9. HCSS PWB, PL 11.92 Item 5. display Punch sensor, Q11-110
Enter dC330, code 11-348. Actuate the chad bin full sensor, Q11-348, Figure 1. NOTE: The chad bin collects the pieces of paper (chad) cut out by the punch. The chad bin must be correctly installed for the chad bin full sensor to operate. The display changes. Y N Go to Flag 2. Check the sensor Q11-348. Refer to: GP 11 How to Check a Sensor. P/J422, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Chad bin full sensor, PL 11.66 Item 8. HCSS PWB, PL 11.92 Item 5.
Chad bin full sensor, Q11-348
July 2005 2-431
11-110-170
11-110-170
July 2005 2-432
11-120-170, 11-122-170 Compiler Carriage Jam RAP

11-120-170 The lead edge of a sheet is late arriving at the compiler sensor. 11-122-170 the trail edge of a sheet or set is late leaving the compiler sensor.
A Enter dC330, code 11-023 to run the eject motor, MOT 11-020, Figure 1. The cycles between open and closed. Y N Go to Flag 4. Check the motor MOT 11-020. Refer to: GP 10, How to Check a Motor. P/J406, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Eject motor, PL 11.73 Item 2. display
compiler
Initial Actions
Check for a paper jam in the compiler or in the paper path to the compiler.
Install new parts as necessary:
Procedure
Enter dC330, code 11-120. Actuate the compiler sensor, Q11-120, Figure 1. The changes. Y N Go to Flag 1. Check the sensor, Q11-120. Refer to: GP 11 How to Check a Sensor. P/J409, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Compiler sensor, PL 11.74 Item 7. motor
Go to Flag 5, check the harness and connectors P/J412 and P/J432, refer to GP 7. The harness and connectors are good. Y N Repair the harness, REP 1.2, or install new parts as necessary. Perform SCP 6 Final Actions.
Enter dC330, code 11-001 to run transport motor 2, MOT11-001, Figure 1. Transport 2, MOT 11-001 runs. Y N Go to Flag 3. Check the motor MOT 11-001. Refer to: GP 10, How to Check a Motor. P/J403, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Transport motor 2, PL 11.74 Item 18. eject
Enter dC330, code 11-010 to run the eject motor, MOT11-010, Figure 1. The runs. Y N Go to Flag 2. Check the motor MOT 11-010. Refer to: GP 10, How to Check a Motor. P/J408, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Compiler carriage eject roll motor, PL 11.75 Item 1.
motor
11-120-170, 11-122-170
Compiler sensor, Q11-120
Transport motor 2, MOT 11-001
Compiler carriage eject roll motor, MOT11.010 Eject motor, MOT11-020
11-120-170, 11-122-170
July 2005 2-434
July 2005 2-435
11-120-170, 11-122-170
11-130-170, 11-132-170 Top Exit Jam RAP

11-130-170 The lead edge of a sheet is late arriving at the top exit sensor. 11-132-170 The trail edge of a sheet is late leaving the top exit sensor.
Refer to: GP 12 How to Check a Solenoid or Clutch. P/J421, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Diverter solenoid, PL 11.66 Item 3. HCSS PWB, PL 11.92 Item 5.
Initial Actions
Perform the following: Clear any paper jam from the HCSS BM and the machine. Check that the document guides are not damaged, PL 11.62 Item 4. Check that the top exit sensor actuator is not trapped in the cover, Figure 1. Check that the idler rolls in the exit cover have an even contact with the exit drive rolls, Figure 1. Open the exit cover assembly, PL 11.62 Item 1. Check the ribs on the underside of the exit cover assembly for glue residue. If necessary, use a micro fibre wipe, PL 26.10 Item 13 dampened with film remover, PL 26.10 Item 4 to clean the ribs.
Enter dC330 output code11-000 to run the transport motor 1B, MOT 11-000. The motor runs. Y N Go to 11-120-170, 11-122-170 Compiler Carriage Jam RAP, check the transport motor 1B. The top nip rolls are driven when MOT 11-000 runs. Y N Check the transport motor 1B drive belt, PL 11.70 Item 3. Perform SCP 6 Final Actions.
Procedure
Enter dC330, code 11-330. Actuate the Bin 0 90% full sensor, Q11-313, Figure 1. The play changes. Y N Go to Flag 1. Check the sensor, Q11-313. Refer to: GP 11, How to Check a Sensor. P/J422, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Bin 0 90% full sensor, PL 11.60 Item 13. HCSS PWB, PL 11.92 Item 5. display dis-
Enter dC330, code 11-130. Actuate the top exit sensor, Q11-130, Figure 1. The changes. Y N Go to Flag 2. Check the sensor, Q11-130. Refer to: GP 11, How to Check a Sensor. P/J422, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Top exit sensor, PL 11.62 Item 3. HCSS PWB, PL 11.92 Item 5.
Enter dC330, code 11-002 to energize the diverter solenoid, SOL 11-002, Figure 1. The solenoid energizes. Y N Go to Flag 3. Check the solenoid SOL 11-002. A Status Indicator RAPs
11-130-170, 11-132-170
July 2005 2-436
Bin 0 90% full sensor, Q11-330
Top exit sensor, Q11-130
Idler rolls in the exit cover
Exit drive rolls
Diverter solenoid SOL 11-002
July 2005 2-437
11-130-170, 11-132-170
11-130-170, 11-132-170
July 2005 2-438
11-140-170, 11-142-170 Sheet Not Exiting to Bin 1 RAP

11-140-170 The lead edge of a sheet is late arriving at the 2nd from top exit sensor. 11-142-170 The trail edge of a sheet is late leaving the 2nd from top exit sensor.
N Go to Flag 2. Check the motor MOT 11-120. Refer to: GP 10, How to Check a Motor. P/J408, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Eject roll motor, PL 11.75 Item 1.
Initial Actions
Check for a paper jam in the compiler or in the path to bin 1. Ensure the paper tray guides are set to the correct position for the size of paper in all trays. For trays 3 and 4, perform the steps that follow: 1. 2. 3. 4. 5. 6. Select the systems settings button from the tools screen. Select the tray management button and stock settings. From the list, select tray 3. Select the change stock size button. Select the paper size loaded in the tray. Select the save button. Repeat for tray 4. Save the stock setting and exit the tools mode.
Check the condition of the eject motor drive belt, PL 11.75 Item 2. The drive belt is good. Y N Install a new eject motor drive belt, PL 11.75 Item 2. Go to Flag 4, check the harness and connectors P/J412 and P/J432, refer to GP 7. The harness and connectors are good. Y N Repair the harness, REP 1.2, or install new parts as necessary. Perform SCP 6 Final Actions.
Procedure
Enter dC330, code 11-140. Actuate the 2nd from top exit sensor, Q11-140, Figure 1. The display changes. Y N Go to Flag 1. Check the sensor Q11-140. Refer to: GP 11, How to Check a Sensor. P/J409, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. 2nd to top exit sensor, PL 11.73 Item 5.
Enter dC330, code 11-023 to run the eject motor, MOT 11-020, Figure 1. The eject housing cycles between open and closed. Y N Go to Flag 3. Check the motor. MOT 11-020 Refer to: GP 10, How to Check a Motor. P/J406, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Eject motor, PL 11.73 Item 2.
Enter dC330, code 11-010 to run the compiler carriage eject roll motor, MOT11-120, Figure 1. The motor runs.
July 2005 2-439
11-140-170, 11-142-170
2nd from top exit sensor, Q11-120
Compiler carriage eject roll motor, MOT11-120 Eject motor, MOT11-020
11-140-170, 11-142-170
July 2005 2-440
July 2005 2-441
11-140-170, 11-142-170
11-160-170, 11-162-170 HCSS BM Entry Jam RAP

11-160-170 The lead edge of a sheet is late to the BM entry sensor. 11-162-170 The trail edge of a sheet is late from the BM entry sensor.
A Unlatch the entrance baffle assembly, PL 11.80 Item 22. Run again MOT11-060. The entry roll rotates. Y N Check the following components: BM paper path transport motor belt, PL 11.86 Item 15. BM entry roll pulley, PL 11.80 Item 14. BM entry roll, PL 11.80 Item 15.
BM
Initial Actions
Check the BM paper guide, PL 11.80 Item 7, is correctly latched at the front and the rear. Check for obstruction in the entry to the BM. Check these parts for damage: Lower diverter gate, PL 11.68 Item 7. BM entry roll, PL 11.80 Item 15. Nip rolls, PL 11.80 Item 10. Nip springs, PL 11.80 Item 9. BM entry roll pulley, PL 11.80 Item 14. Belt (264T), PL 11.86 Item 15.
Install new components as necessary. Enter dC330 code 11-074 to energize the BM diverter solenoid, SOL 11-074, Figure 1. The solenoid energizes. Y N Go to Flag 4, check the BM diverter solenoid, SOL 11-074. Refer to: GP 12, How to Check a Solenoid or Clutch. P/J418, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. BM diverter solenoid, PL 11.68 Item 5. HCSS PWB, PL 11.92 Item 5.
Procedure
Go to Flag 3, check the connectors P/J553 and P/J426 and the harness between, REP 1.2. The harness and connectors are good. Y N Repair the wiring or connectors, REP 1.2. Enter dC330 code 11-160. Actuate the BM entry sensor, Q11-160, Figure 1. The changes. Y N Go to Flag 1. Check Q11-160. Refer to: GP 11, How to Check a Sensor. P/J551, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM entry sensor, PL 11.80 Item 16. BM PWB, PL 11.86 Item 10. display
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2.
Enter dC330 code 11-060 BM paper path transport motor, MOT11-060. MOT11-060 runs. Y N Go to Flag 2. Check MOT11-060. Refer to: GP 10 How to Check a Motor. P/J554, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM paper path transport motor, PL 11.86 Item 1. BM PWB, PL 11.86 Item 10.
Install new components as necessary
11-160-170, 11-162-170
July 2005 2-442
BM diverter solenoid, SOL11-074
BM entry sensor, Q11-160
BM entry roll
BM paper path transport motor, MOT11-060
July 2005 2-443
11-160-170, 11-162-170
11-160-170, 11-162-170
July 2005 2-444
11-170-170, 11-172-170 HCSS BM Exit Jam RAP

11-170-170 The lead edge of a sheet is late arriving at the BM paper present sensor. 11-172-170 The trail edge of a sheet is late leaving the BM paper present sensor.
A 11-170 Only: Unlatch the entrance baffle assembly, PL 11.80 Item 22. Run again MOT11-060. The BM entry roll rotates. Y N Check the following components: BM paper path transport motor belt, PL 11.86 Item 15. BM entry roll pulley, PL 11.80 Item 14. BM entry roll, PL 11.80 Item 15.
Initial Actions
If necessary, remove any paper from the BM. Check that there is no damage or obstruction in the booklet compiling area or the paper path to the booklet compiling area. Check that the stapler bracket assembly, PL 11.88 Item 10 is correctly latched. Check the operation of the BM tampers, refer to the 11-066-170, 11-384-170 HCSS BM Tamper Failure RAP. If the tampers are operating correctly, go to ADJ 11.5-170 Booklet Tamping and check the tampers are correctly adjusted.
Install new components as necessary. 11-172 Only: Make a 60 page booklet (15 sheets of paper). Check that the top sheet of paper has not been torn from the booklet. The booklet is good. Y N Check that the components in the lower crease roll gear and clutch assembly are correctly installed. Refer to the replacement procedure in REP 11.52-170 BM Crease Rolls, Gears and Bearings. Perform SCP 6 Final Actions.
Procedure
Lower the stapler bracket assembly, Figure 1. Enter dC330 code 11-190 BM paper present sensor, Q11-190. Actuate Q11-190. The display changes. Y N Go to Flag 1. Check Q11-190. Refer to: GP 11, How to Check a Sensor. P/J556, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM paper present sensor, PL 11.88 Item 5. BM PWB, PL 11.86 Item 10.
Go to Flag 1. Check the connectors and harness between PJ568 and P/J556. Refer to GP 7. The wiring and connectors are good. Y N Repair the wiring, REP 1.2 or install new components as necessary. 11-170 Only: Enter dC330 code 11-060 BM paper path transport motor, MOT11-060. MOT11060 runs. Y N Go to Flag 2. Check MOT11-060. Refer to: GP 10 How to Check a Motor. P/J554, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM paper path transport motor, PL 11.86 Item 1. BM PWB, PL 11.86 Item 10.
Install new components as necessary
11-170-170, 11-172-170
BM entry roll
BM paper path transport motor, MOT11-060
BM paper present sensor, Q11-190
Stapler bracket assembly
11-170-170, 11-172-170
July 2005 2-446
July 2005 2-447
11-170-170, 11-172-170
11-180-170, 11-182-179 HCSS BM Eject Jam RAP

11-180-170 A booklet is late to the HCSS BM eject sensor. 11-182-170 A booklet is late from the HCSS BM eject sensor.
BM eject sensor, PL 11.88 Item 17.
Enter dC330, code 11-062 to run the BM crease roll motor, MOT 11-062. The motor runs. Y N Go to Flag 4, check the motor, MOT 11-062. Refer to: GP 10 How to Check a Motor. P/J557, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM crease roll motor, PL 11.86 Item 12. BM PWB, PL 11.86 Item 10.
Initial Actions
Turn the crease blade knob (6d) to ensure that the crease blade mechanism is free to move. If necessary, clear any paper jam in the exit area.
Procedure
Enter dC330 code 11-418. Actuate the BM crease blade motor encoder sensor, Q11-418, Figure 1 by rotating the crease blade knob (6d). The display changes. Y N Go to Flag 1, check the sensor, Q11-418. Refer to: GP 11, How to Check a Sensor. P/J552, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10. BM crease blade motor encoder sensor, PL 11.84 Item 1.
Enter dC330, code 11-061 to run the BM crease blade motor, MOT 11-061. The motor runs. Y N Go to Flag 5, check the motor, MOT 11-061. Refer to: GP 10 How to Check a Motor. P/J557, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM crease blade motor, PL 11.84 Item 3. BM PWB, PL 11.86 Item 10. motor
Release the crease roll nip pressure by moving the crease roll handle fully counter clockwise. Remove the BM right hand cover, PL 11.88 Item 15, to access the crease rolls. Enter dC330 code 11-419. Actuate the BM crease roll motor encoder sensor by rotating the crease rolls slowly by hand. The display changes. Y N Go to Flag 2, check the sensor, Q11-419. Refer to: GP 11, How to Check a Sensor. P/J552, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10. BM crease roll motor encoder sensor, PL 11.86 Item 9. display
Enter dC330, code 11-401 to run the BM crease roll gate motor, MOT 11-401. The runs. Y N Go to Flag 6 and Flag 7, check the motor, MOT 11-401. Refer to: GP 10 How to Check a Motor. P/J555, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM crease roll gate motor, PL 11.86 Item 8. BM PWB, PL 11.86 Item 10.
Enter dC330 code 11-386. Actuate the BM eject sensor, Q11-386, Figure 2. The changes. Y N Go to Flag 3, check sensor, Q11-386. Refer to: A Status Indicator RAPs GP 11, How to Check a Sensor. P/J556, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10.
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install a new BM PWB, PL 11.86 Item 10.
11-180-170, 11-182-179
July 2005 2-448
BM crease roll gate motor, MOT11-401
BM crease blade motor encoder sensor, Q11-418
BM eject sensor, Q11-386
BM crease blade motor, MOT11-061 Figure 2 Component location
BM crease roll motor, MOT11-062
BM crease roll motor encoder sensor, Q11-419
July 2005 2-449
11-180-170, 11-182-179
11-180-170, 11-182-179
July 2005 2-450
11-199-170 Unexpected Sheet in the HCSS BM RAP

11-199-170 An unexpected sheet has been detected in the HCSS BM.
11-300-170, 11-303-170, 11-305-170 Interlocks RAP

11-300-170 The docking interlock has opened during run mode. 11-303-170 The front door interlock has opened during run mode. 11-305-170 The upper and/or lower exit gate interlock has opened during run mode.
Initial Actions
Ensure the HCSS BM is correctly docked to the machine and all interlocks are closed.
Procedure
Go to the OF8 Multifeed RAP.
Initial Actions
Ensure the HCSS BM is correctly docked to the machine and all interlocks are closed.
Procedure
Go to the appropriate RAP: 11-300-170 Docking Interlock RAP. 11-303-170 Front Door Interlock RAP.

Check the docking interlock switch, S11-300 and the docking pivot interlock switch, S11-300A, Figure 1. Check the switch actuator mounted on the machine is correctly installed and un-broken. Enter dC330, code 11-300, actuate the switches and check the display. The switches are connected in series, both switches need to be actuated for the display to change. Refer to: GP 13 How to Check a Switch. P/J434, HCSS PWB. Figure 2, Flag 1.
Check the wiring between the HCSS power supply and the docking interlock switch, Figure 2, refer to GP 7. If necessary, install new components: Docking interlock switch, PL 11.64 Item 3. Docking pivot interlock switch, PL 11.64 Item 5.

Check the front door interlock switch, S11-303, Figure 1. Check the switch actuator on the inside of the front door is not damaged. Enter dC330, code 11-303 actuate the switch and check the display. Refer to: GP 13 How to Check a Switch. P/J434, HCSS PWB. Figure 2, Flag 2.
Check the wiring, GP 7. If necessary, install a new front door interlock switch, PL 11.92 Item 1.
July 2005 2-451
11-199-170, 11-300-170, 11-303-170, 11-305-170
Front door interlock switch, S11-303
Docking interlock switch, S11300A
HCSS BM power supply module
Docking pivot interlock switch, S11-300B
11-300-170, 11-303-170, 11-305-170
July 2005 2-452
July 2005 2-453
11-300-170, 11-303-170, 11-305-170
11-301-170, 11-302-170 Top Cover Interlock RAP

11-301-170 The top bin has lifted during run mode. 11-302-170 The top cover has opened during run mode.
Initial Actions
Check that the top cover is closed. Check that the top bin is in the lowered position.
Procedure
Enter dC330, code 11-302, actuate the top cover interlock sensor, Q11-302, Figure 1. The display changes. Y N Go to Flag 1. Check the sensor, Q11-302. Refer to: GP 11, How to check a sensor. P/J420, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Top cover interlock sensor, PL 11.62 Item 8. HCSS PWB, PL 11.92 Item 5. disTop bin interlock sensor, Q11-301 Top cover interlock sensor, Q11-302
Enter dC330, code 11-301, actuate the top bin interlock sensor, Q11-301, Figure 1. The play changes. Y N Go to Flag 2. Check the sensor, Q11-304. Refer to: GP 11, How to check a sensor. P/J420, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Top bin interlock sensor, PL 11.62 Item 8. HCSS BM PWB, PL 11.92 Item 5.
11-301-170, 11-302-170
July 2005 2-454
July 2005 2-455
11-301-170, 11-302-170
11-320-170, 11-322-170 Compiler Ejector Movement Failure RAP

11-320-170 The compiler ejector is not at the home position. 11-322-170 The compiler ejector fails to complete a cycle of operation. NOTE: The home position for the compiler ejector is with the ejector closed. NOTE: A cycle of operation for the compiler ejector is to cycle between closed to open, then back to closed.
A Go to Flag 5, check the connectors and harness between P/J412 and P/J432, refer to GP 7. The harness and connectors are good. Y N Repair the harness, REP 1.2, or install new components. Perform SCP 6 Final Actions.
Procedure
Enter dC330, codes 11-021 and 11-020 to energize the movement of the compiler ejector, Figure 1. The ejector opens fully and then closes. Y N Go to Flag 3. Check the ejector motor, MOT 11-020. Refer to: GP 10, How to Check a Motor. P/J406, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Ejector motor assembly, PL 11.73 Item 2. Compiler ejector Compiler carriage safety switch, S11-324
Enter dC330, code 11-320, actuate the ejector home sensor, Q11-320, Figure 1. The display changes. Y N Go to Flag 1 and Flag 4. Check the sensor, Q11-320. Refer to: GP 11, How to Check a Sensor. P/J409 and P/J411, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Ejector home sensor, PL 11.73 Item 3. dis-
Ejector home sensor, Q11-320
Ejector motor, MOT11-020
Enter dC330, code 11-317, actuate the compiler carriage safety switch, S11-317. The play changes. Y N Go to Flag 2. Check the switch, S11-317. Refer to: A Status Indicator RAPs GP 13, How to Check a Switch. P/J406, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Compiler carriage safety switch, PL 11.73 Item 4.
11-320-170, 11-322-170
July 2005 2-456
July 2005 2-457
11-320-170, 11-322-170

11-334-170 The bin 1 upper limit switch has been actuated. 11-335-170 The bin 1 lower limit switch has been actuated. 11-336-170 Bin 1 fails to move to the home position.
Install new components as necessary: Bin 1 lower limit switch, PL 11.78 Item 2. Main PWB, PL 11.92 Item 5.
Initial Actions
Check that there is no damage or obstructions that would prevent bin 1 from moving. If necessary install a new bin 1, PL 11.78 Item 10.
Procedure
Enter dC330, codes 11-030, 11-031, 11-032 and 11-033 Figure 2, to check the movement of bin 1. Bin 1 moves correctly. Y N Go to Flag 3. Check the bin 1 elevator motor, MOT 11-030. Refer to: GP 10, How to Check a Motor. P/J424, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 1 elevator motor, PL 11.78 Item 11. HCSS PWB, PL 11.92 Item 5. dis-
Bin 1 upper limit switch, S11-334
Bin 1 lower limit switch, S11-335
Enter dC330, code 11-334, actuate the bin 1 upper limit switch, S11-334, Figure 1. The play changes. Y N Go to Flag 2. Check the switch S11-334. Refer to: GP 13, How to Check a Switch. P/J424, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Bin 1 upper limit switch, PL 11.78/1 HCSS PWB, PL 11.92 Item 5.
Enter dC330, code 11-335, actuate the top bin 1 lower limit switch, S11-335, Figure 1. The display changes. Y N Go to Flag 1. Check the switch S11-335. Refer to: A Status Indicator RAPs GP 13, How to Check a Switch. P/J424, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Figure 1 Component location
11-334-170, 11-335-170, 11-336-170
July 2005 2-458
July 2005 2-459
11-334-170, 11-335-170, 11-336-170
11-350-170 Hole Punch Not Home RAP

11-350-130 The hole punch is not at the home position. NOTE: The home position of the punch unit is when the cutout in the actuator is between the punch head home sensor jaws.
Initial Actions
Check that the hole punch is correctly installed. Check that there is no damage or obstruction that would prevent the hole punch from operating. If necessary, install a new punch unit, PL 11.36 Item 12. If the hole punch is not at the home position, check that is not jammed in the punching position. This can occur with transparencies and labels. Remove the hole punch and clear the jammed material.
Hole punch home sensor, Q11-110
Procedure
Enter dC330, codes 11-043 punch head run and 11-042 punch head move home. Figure 1. The punch cycles, then goes to the home position Y N Go to Flag 1. Check the hole punch motor, MOT11-042. Refer to: GP 10, How to Check a Motor. P/J421, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Hole punch motor, PL 11.38 Item 7. HCSS PWB, PL 11.56 Item 5. dis-
Enter dC330, code 11-350 actuate the hole punch home sensor, Q11-350, Figure 1 The play changes. Y N Go to Flag 2. Check the sensor, Q11-350. Refer to: GP 11, How to Check a Sensor. P/J420, HCSS PWB. 11C-130 HCSS Power Distribution RAP. Hole punch home sensor, PL 11.38 Item 8. HCSS PWB, PL 11.56 Item 5.
11-350-170
July 2005 2-460
July 2005 2-461
11-350-170
11-364-170, 11-370-170 Compiler Carriage Stapling Failure RAP

11-364-170 Staples in the compiler carriage staple head are not primed. 11-370-170 The compiler carriage stapling unit is not at the home position. NOTE: The stapling head automatically pre-forms a small number of staples at the front of the cartridge and is then primed, ready for stapling.
N Go to Flag 2. Check the sensor. Refer to: GP 11, How to Check a Sensor. P/J405, Carriage PWB. Power Distribution RAP 11C-170. Carriage PWB, PL 11.72 Item 5. SU1 paper sensor, PL 11.72 Item 8.
Initial Actions
If stapling has failed, make the following checks: The staple cartridge has staples in it and is correctly installed in the staple head. The leading staples in the staple head have been primed. Check that the sheets of staples in the cartridge are feeding one at a time. If staple sheets overlap, they will jam in the cartridge. If necessary, install a new staple cartridge, PL 26.10 Item 11. Enter dC330, code 11-362, actuate the SH1 low staples sensor, Q11-362, by removing and installing the staple cartridge. The display changes. Y N Go to Flag 1, check for a change in signal level at P/J414 pin 7 when Q11-362 is being actuated. The signal level changes. Y N Check the wiring between P/J414 pin 7 and the staple head unit. The wiring is good. Y N Repair the wiring REP 1.2. Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring, REP 1.2. Install new components as necessary: Install a new carriage PWB, PL 11.72 Item 5. Enter dC330, code 11-360 to monitor the SH1 home sensor Q11-360, stack the code 11-050 to cycle the staple head. The display changes. Y N Go to Flag 4, check for a change in signal level at P/J423 pin 4, while code 11-050 is running. The signal level changes. Y N Check the wiring between P/J423 pin 4 and the staple head unit. Check also for continuity on the carriage PWB between P/J411 pin 4 and P/J414 pin 9. The wiring is good. Y N Repair the wiring, REP 1.2 or install a new carriage PWB, PL 11.72 Item 5. Install a new staple head 1 unit, PL 11.72 Item 4. Install a new HCSS PWB, PL 11.92 Item 5. Enter dC330, code 11-361, actuate the SU1 paper sensor, Q11-361. The display changes. Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring, REP 1.2. Install new components as necessary: Carriage PWB, PL 11.72 Item 5. HCSS PWB, PL 11.92 Item 5. Carriage PWB, PL 11.72 Item 5. HCSS PWB, PL 11.92 Item 5. Staple head 1 unit, PL 11.72 Item 4.
Procedure
Figure 1. Check that the staple head unit 1 is correctly installed. NOTE: The sensors Q11-360, Q11-362, Q11-363 and Q11-364 are integral to the staple head unit and although they can be checked they are not separately spared. Go to Flag 1. +5V is available at PJ459 between pins 5 and 6, also between Pins 10 and 6 on staple head unit 1. Y N Check the wiring between PJ459 and P/J414. The wiring is good. Y N Repair the wiring, REP 1.2.
Enter dC330, code 11-363 actuate the SH1 cartridge sensor, Q11-363, by removing and installing the staple cartridge. The display changes. Y N Check for a change in signal level at P/J414 pin 8 when Q11-363 is being actuated. The signal level changes. Y N Check the wiring between P/J414 pin 8 and the staple head unit. The wiring is good. A B WorkCentre Pro 275 Family (CC232-WCP275F)
11-364-170, 11-370-170
July 2005 2-462
B Y N Repair the wiring, REP 1.2.
C HCSS PWB, PL 11.92 Item 5. display
Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring. Install new components as necessary: Carriage PWB, PL 11.72 Item 5. HCSS PWB, PL 11.92 Item 5. Staple head 1 unit, PL 11.72 Item 4.
Enter dC330, code 11-367, actuate the SU1 edge registration sensor, Q11-367. The changes. Y N Go to Flag 3. Check the sensor. Refer to: GP 11, How to Check a Sensor. P/J405, HCSS PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. SU1 edge registration sensor, PL 11.75 Item 6.
Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring, REP 1.2. Install new components as necessary: Carriage PWB, PL 11.72 Item 5. HCSS PWB, PL 11.92 Item 5.
Go to Flag 4, check the connectors and harness between P/J412 and P/J432, refer to GP 7. The harness and connectors are good. Y N Repair the wiring, REP 1.3, or install new parts as required. NOTE: If the SH1 priming sensor does not detect staples in the primed position, the staple head cycles a number of times to prime the staple head. This occurs when the HCSS BM interlocks are made. Follow the customer instruction label inside the HCSS BM front door to remove the staple cartridge, slide out the top sheet of staples from the cartridge, to expose a fresh sheet of staples on the top of the stack. Ensure the forming plate is fully closed, Figure 2. Install the staple cartridge and close the door. The stapler will now cycle a few times to feed and prime the new sheet of staples. Open the door and remove the staple cartridge. Examine the sheet of staples that have been fed to the staple forming part of the stapler, by opening the forming plate, Figure 3. The first two staples have been partially formed. Y N Install a new staple cartridge, PL 26.10 Item 11and repeat the check. If the first two staples are not partially formed, install a new staple head unit, PL 11.20 Item 5. Perform SCP 6 Final Actions Install a new staple head unit, PL 11.20 Item 5. Perform SCP 6 Final Actions.
Enter dC330, code 11-364 actuate the SH1 priming sensor, Q11-364, by removing and installing the staple cartridge. The display changes. Y N Check for a change in signal level at P/J414 pin 11 when Q11-364 is being actuated. The signal level changes. Y N Check the wiring between P/J414 pin 11 and the staple head unit. The wiring is good. Y N Repair the wiring, REP 1.2. Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring, REP 1.2. Install new components as necessary: Carriage PWB, PL 11.72 Item 5. HCSS PWB, PL 11.92 Item 5. Staple head 1 unit, PL 11.72 Item 4.
Check the wiring between P/J412 on the carriage PWB and P/J432 on the HCSS PWB. The wiring is good. Y N Repair the wiring, REP 1.2. Install new components as necessary: C WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-463 Status Indicator RAPs Carriage PWB, PL 11.72 Item 5.
11-364-170, 11-370-170
Forming plate open
Primed staples
SU1 paper sensor Staple head unit 1 Q11-361
11-364-170, 11-370-170
July 2005 2-464
July 2005 2-465
11-364-170, 11-370-170
11-391-170 HCSS BM Flapper Failure RAP

11-391-170 The HCSS BM flapper is not at the home position.
Initial Actions
Check for damage or obstructions that would prevent the BM flapper from rotating. Flapper home sensor, Q11-391.
Procedure
NOTE: All HCSS BM interlocks must be made to supply +24V to the motors. Remove 4 screws from the BM flapper assembly, PL 11.80 Item 30. Rest the BM flapper assembly on the crease blade. Do not disconnect PJ565 or PJ587. Enter dC330, code 11-390 to check the BM flapper motor, MOT11-390, Figure 1. The BM flapper rotates. Y N Go to Flag 2. Check MOT11-390. Refer to: GP 10, How to Check a Motor. P/J555, BM PWB. 11C-170, HCSS BM Power Distribution RAP. BM flapper motor, PL 11.80 Item 28. HCSS BM PWB, PL 11.92 Item 5. BM flapper, PL 11.80 Item 23.
BM Flapper motor, MOT11-390.
Enter dC330, code 11-391. Actuate the flapper home sensor, Q11-391. The display changes. Y N Go to Flag 1. Check Q11-391. Refer to: GP 11 How to Check a Sensor. P/J551, BM PWB. 11C-170, HCSS BM Power Distribution RAP. Flapper home sensor, PL 11.80 Item 12. HCSS BM PWB, PL 11.92 Item 5. Figure 1 Component location
11-391-170
July 2005 2-466
July 2005 2-467
11-391-170
11-403-170, 11-413-170 HCSS BM Staple Unit 2 Failure RAP

11-403-170 The HCSS BM staple unit 2 fails to move. 11-413-170 The HCSS BM staple unit 2 is not at the home position
A The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install new components: BM staple head carrier closed sensor, PL 11.88 Item 18. BM staple head 2, PL 11.88 Item 7. BM PWB, PL 11.86 Item 10.
Initial Actions
Check that there is no damage or obstruction that would prevent the stapling unit from cycling. Check that the sheets of staples in the cartridge are feeding one at a time. If staple sheets overlap, they will jam in the cartridge. If necessary, install a new staple cartridge, PL 26.10 Item 11. Ensure that the customer job does not exceed the capacity of the booklet maker. Refer to 11F-170 Booklet Quality RAP for booklet maker quality specifications.
Procedure
Enter dC330, code 11-421 to check the BM staple head carrier closed sensor, Q11-421. Open and close the staple head carrier. The display changes. Y N Go to Flag 1, check the staple head carrier closed sensor, Q11-421. Refer to: GP 11, How to Check a Sensor. P/J552, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM staple head carrier closed sensor, PL 11.88 Item 18. BM PWB, PL 11.86 Item 10. Staple head carrier closed sensor, Q11-421
Enter dC330, code 11-403 to run the BM SH2 motor, stack the code 11-413 to check the BM SH2 home switch. The display changes. Y N The staple head cycled when the first code was entered. Y N Go to Flag 3 and check the wiring and connectors between P/J560 and PJ586. The wiring and connectors are good. Y N Repair the wiring or connectors, REP 1.2. Install a new BM staple head 2, PL 11.88 Item 7. Go to Flag 2, check the BM SH2 home switch, S11-413. Refer to: A Status Indicator RAPs GP 13, How to Check a Switch. P/J551, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM staple head 2, PL 11.88 Item 7. BM PWB, PL 11.86 Item 10.
BM staple head 2
11-403-170, 11-413-170
July 2005 2-468
July 2005 2-469
11-403-170, 11-413-170
11-415-170 HCSS BM Crease Roll Gate Failure RAP

11-415-170 The HCSS crease roll gate is not at the home position. BM crease roll gate home sensor, Q11-415
Initial Actions
Check for a jam or other obstruction that can prevent the crease roll gate mechanism from moving. Check these parts for damage: Crease roll gate rack gears, PL 11.87 Item 8. Crease roll gate racks, PL 11.87 Item 14. BM crease roll gate motor, MOT 11-401
Procedure
Enter dC330 code 11-415. Actuate the BM crease roll gate home sensor, Q11-415. The play changes. Y N Go to Flag 1, check the BM crease roll gate home sensor, Q11-415. Refer to: GP 11, How to Check a Sensor. P/J552, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10. BM crease roll gate home sensor PL 11.86 Item 9. motor dis-
Enter dC330, code 11-065 to run the BM crease roll gate motor, MOT 11-401. The runs. Y N Go to Flag 2 and Flag 3, check the BM crease roll gate motor, MOT 11-401. Refer to: GP 10 How to Check a Motor. P/J555, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10. BM crease roll gate motor, PL 11.86 Item 8.
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install a new BM PWB, PL 11.86 Item 10.
11-415-170
July 2005 2-470
July 2005 2-471
11-415-170
11-430-170 Kicker Failed to Complete Cycle RAP

11-430-170 The kicker failed to complete a cycle, either to extend or retract.
Install new components as necessary: Carriage PWB, PL 11.72 Item 5. Compiler carriage bin height sensor, PL 11.75 Item 5. sole-
Initial Actions
Check the following: If the kicker fingers are jammed against the left side of bin 1, perform the following: 1. 2. 3. 4. 5. Enter dC330, code 11-031 bin 1 elevator motor up. Fully raise bin 1. Remove the bin 1 thumbscrew, PL 11.78 Item 12. Carefully pull the bin 1 tray assembly, PL 11.78 Item 10 away from the machine until the kicker fingers are released. Re-install the bin 1 tray assembly then the thumbscrew. Enter code 11-032 bin 1 elevator motor down. Lower bin 1 approximately 100mm (4 inches).
Enter dC330, code 11-430, to energize the kicker solenoid SOL 11-430, Figure 1. The noid energizes. Y N Go to Flag 3 and check the solenoid. Refer to: GP 12 How to Check a Solenoid or Clutch. P/J402, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Kicker solenoid, PL 11.75 Item 4.
The kicker fingers, PL 11.75 Item 19, for damage, paper debris or other obstructions that would prevent operation. If there is a high level of static on the sheets or the stack, ensure the following static eliminators are well grounded and in good condition: Static eliminator, PL 11.62 Item 5. Static eliminator (part of eject housing), PL 11.73 Item 10.
Go to the 11-120-170, 11-122-170 Compiler Carriage Jam RAP, and check the compiler sensor Q11-120.
If the output sheets are curled, go to IQ5 Print Damage RAP. If the output stacking is poor, go to the 11J-170 HCSS BM Poor Stacking RAP. Kicker failures can be caused by large sheets being stacked over small sheets, Advise the customer to clear the bins before following a small sheet job with a large sheet job.
Procedure
Enter dC330, code 11-313. Actuate the compiler carriage 90% full sensor, Q11-313, by pulling down the kicker finger then releasing, Figure 1. The display changes. Y N Go to Flag 1, check the sensor Q11-313. Refer to: GP 11 How to Check a Sensor. P/J407, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. Compiler carriage 90% full sensor, PL 11.75 Item 5.
Enter dC330, code 11-314. Actuate the compiler carriage bin height sensor, Q11-314, by pulling down the kicker finger then releasing, Figure 1. The display changes. Y N Go to Flag 2, check the sensor Q11-314. Refer to: A Status Indicator RAPs GP 11 How to Check a Sensor. P/J407, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP.
11-430-170
July 2005 2-472
Kicker fingers
Compiler carriage 90% full sensor, Q11-313
Kicker solenoid SOL11-430 Compiler carriage bin height sensor, Q11-314
July 2005 2-473
11-430-170
11-430-170
July 2005 2-474
11A-170 Offline Stapling RAP

NOTE: Offline stapling is not an option available to the customer. The functionality is still present to allow the customer to lower bin 1 to remove documents. Use this RAP to check offline stapling faults.
SU1 edge registration sensor, PL 11.75 Item 6. display
Initial Actions
If offline stapling fails, try to perform online stapling. If online stapling is successful, refer to the following procedure to analyse offline stapling failure. If online stapling is unsuccessful, go to the 11-364-170, 11-370-170 Compiling Carriage Stapling Failures RAP.
Enter dC330, code 11-361, actuate the SU1 paper sensor, Q11-361, Figure 1. The changes. Y N Go to Flag 4. Check the sensor. Refer to: GP 11, How to Check a Sensor. P/J405, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5. SU1 paper sensor, PL 11.72 Item 8.
Procedure
Enter dC330, code 11-374 to energize the offline stapling LED, Figure 2. The nates. Y N Go to Flag 1. Disconnect P/J429. +5V is available at P/J429 pin 1. Y N Install a new HCSS PWB, PL 11.92 Item 5. LED illumi-
Go to Flag 6, check the connectors and the harness between P/J412 and P/J432, refer to gap 7. The harness and connectors are good. Y N Repair the harness, REP 1.2, or install new components as necessary. Perform SCP 6 Final Actions.
Check the wiring between the HCSS PWB and the offline stapling PWB. The wiring is good. Y N Repair the wiring, REP 1.2. Install a new offline stapling PWB, PL 11.62 Item 11. Enter dC330, code 11-373, actuate the request offline stapling switch, Figure 2 The changes. Y N Go to Flag 2 and check the switch, S11-373. Refer to: GP 13 How to Check a Switch. P/J429, HCSS PWB. 11C-170 HSCC Power Distribution RAP. Offline stapling PWB, PL 11.62 Item 11. HCSS PWB, PL 11.92 Item 5. display
Enter dC330, code 11-367, actuate the SU1 edge registration sensor, Q11-367, Figure 1. The display changes. Y N Go to Flag 5. Check the sensor. Refer to: A WorkCentre Pro 275 Family (CC232-WCP275F) July 2005 2-475 Status Indicator RAPs GP 11, How to Check a Sensor, Q11-367. P/J405, Carriage PWB. 11C-170 HCSS BM Power Distribution RAP. Carriage PWB, PL 11.72 Item 5.
11A-170
Offline stapling LED Offline stapling PWB
11A-170
July 2005 2-476
July 2005 2-477
11A-170
11B-170 HCSS BM Initialization Failure RAP

When an initialization command is received from the machine, the units are initialized in three stages: The following units are initialized sequentially: 1. 2. 3. 1. 2. 3. 4. The compiler carriage staple head is driven to the home position, unless already home. The compiler carriage stapling unit is driven to the home position, unless already home. The compiler carriage ejector is driven to the home position, unless already home. The compiler carriage front tamper is driven to the home position, unless already home. The compiler carriage rear tamper is driven to the home position, unless already home. The hole punch is driven to the home position, unless already home. The compiler carriage paddle is driven to the home position, unless already home. NOTE: The staple cartridge must be fully pushed home. The following units of the BM are then initialized: 1. 2. 3. 4. 5. The BM tampers are driven to the home position, unless already home. The BM backstop is driven to the home position, unless already home. The BM crease roll gate is driven to the home position, unless already home. The BM crease blade is driven to the home position, unless already home. The BM staple heads are driven to the home position, unless already home.
The BM tampers are not at the home position, refer to 11-066-170, 11-384-170 HCSS BM Tamper Failure RAP. The BM backstop is not at the home position, refer to11-065-170, 11-383-170 HCSS BM Backstop Failure RAP. The BM crease roll gate is not at the home position, refer to 11-415-170 HCSS BM Crease Roll Gate Failure RAP. The BM crease blade is not at the home position, refer to 11-061-170, 11-416-170 HCSS BM Creasing RAP. Either of the BM staple heads are not at the home position, refer to 11-051-170 BM Staple Head Cycle Failure RAP.
Initial Actions
Open the HCSS BM front door. Cheat the front door interlock switch and the top cover interlock switch. Fully pull out the BM module.
Procedure
If the initialization sequence fails to place any unit at the home position, refer to the appropriate RAPs: The compiler carriage staple head is not at the home position, refer to 11-050-170, 11360-170 Compiler Carriage Staple Head Operation Failure RAP. The compiler carriage stapling unit is not at the home position, refer to 11-053-170, 11370-170 Compiler Carriage Staple Head Unit Movement Failure RAP. The compiler carriage ejector is not at the home position, refer to 11-320-170, 11-322-170 Compiler Ejector Movement Failure RAP. The compiler carriage front tamper is not at the home position, refer to 11-005-170, 11006-170, 11-310-170, 11-311-170 Compiler Carriage Front Tamper Move Failure RAP. the compiler carriage rear tamper is not at the home position, refer to 11-007-170, 11-008170, 11-312-170, 11-313-170 Compiler Carriage Rear Tamper Move Failure RAP. The hole punch is not at the home position, refer to 11-043-170, 11-350-170 Hole Punch Failure RAP The compiler carriage paddle roll is not at the home position, refer to 11-024-170, 11-025170 Compiler Carriage Paddle Position Failure RAP.
11B-170
July 2005 2-478
11C-170 HCSS BM Power Distribution RAP

The HCSS BM has an integral power supply providing +24V and +5V supplies to the HCSS BM PWB. The AC power for the HCSS BM power supply comes from the LVPS and base module of the machine. CAUTION Do not connect the HCSS BM power cord directly to the AC wall outlet. The HCSS BM cannot operate without the machine. The machine controls the distribution of electricity to the HCSS BM for correct power on and power off sequencing.
C Check the connectors and harness between PJ464 and P/J434. Repair the harness as necessary, REP 1.2.
Go to Flag 4. +24V is available at P/J434 between pins 1 and 7, also between pins 3 and 7 and also between pins 6 and 7. Y N Go to the 11-300-170, 11-303-170, 11-305-170 Interlocks RAP. Go to Flag 5. +5V is available at P/J410 between pins 4 and 5. Y N +5V is available at P/J434 between pins 10 and 12. Y N Install a new HCSS PWB, PL 11.92 Item 5. Check the connectors and harness between P/J410 and P/J434. Repair the harness as necessary. Go to Flag 5. +24V is available at P/J410 between pins 1 and 3, also between pins 2 and 6. Y N +24V is available at P/J434 between pins 2 and 15, also between pins 4 and 16. Y N Install a new HCSS PWB, PL 11.92 Item 5. Check the connectors and harness between P/J410 and P/J434. Repair the harness as necessary, REP 1.2. Go to Flag 6. Check the voltages. The voltages are good. Y N Check the connectors and harness between P/J433 and P/J559. Repair the harness as necessary, REP 1.2. If necessary, install a new HCSS PWB, PL 11.92 Item 5. The +24V and +5V supplies are good. Go to SCP 6 Final actions.
Procedure WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. Close or cheat all the HCSS BM interlocks. The HCSS BM performs a mechanical reset. Y N Go to Flag 2. +5V is available at P/J434 between pins 9 and 11. Y N +5V is available at PJ464 on the HCSS power supply module between pins 1 and 2. Y N Go to Flag 1. ACL is available at PJ22 on the LVPS and base module between pins 1 and 2. Y N Go to the 01C AC Power RAP and check the AC output voltages. Install a new HCSS power supply module, PL 11.92 Item 2. Disconnect P/J434. Go to Flag 2, +5V is available at the harness end of P/J434 between pins 9 and 11. Y N Check the connectors and harness between PJ464 and P/J434. Repair the harness as necessary, REP 1.2. Install a new HCSS PWB, PL 11.92 Item 5.
The +24V and +5V supplies are good. Go to SCP 6 Final actions. Go to Flag 3. 0V is available at PJ464 pin 9 on the HCSS power supply module. Y N 0V is available at P/J434 pin 13. Y N Install a new HCSS PWB, PL 11.92 Item 5. Check the connectors and harness between PJ464 and P/J434. Repair the harness as necessary, REP 1.2. Go to Flag 2. +24V is available at P/J434 between pins 5 and 8. Y N +24V is available at PJ464 between pins 3 and 6. Y N Install a new HCSS power supply module, PL 11.92 Item 2.
C July 2005 2-479 Status Indicator RAPs
11C-170
Carriage PWB
HCSS PWB
HCSS BM power supply module BM PWB
11C-170
July 2005 2-480
July 2005 2-481
11C-170
11D-170 HCSS BM to Machine Communications Interface RAP

A communication fault exists between the HCSS BM and the machine.
11E-170 HCSS BM Bin 2 Failure RAP

Bin 2 fails to remove the finished booklets from the exit area of the booklet maker.
Initial Actions
Check for a jam or any other obstruction that could prevent the conveyor belt mechanism from moving.
Procedure
Go to the 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP.
Procedure
Enter dC330 code 11-389. Actuate the BM bin 2 90% full sensor, Q11-389, Figure 1. The display changes. Y N Go to Flag 1. Check Q11-389. Refer to: GP 11, How to Check a Sensor. P/J556, BM PWB. 11C-170 HCSS BM Power Distribution RAP. BM PWB, PL 11.86 Item 10. BM bin 2 90% full sensor PL 11.90 Item 5.
NOTE: The BM conveyor belts drive motor stops after 10 seconds. Enter dC330, code 11-402 to run the BM conveyor belts drive motor, MOT11-402. MOT11-402 runs. Y N Remove the inline fuse PWB, Figure 2. Check for continuity on the inline fuse PWB between J591 pin 1 and J590 pins 3 and 4. Check also between J591 pin 2 and J590 pins 1 and 2. The inline fuse PWB is good. Y N Go to Flag 2. Check the resistance between P590 pins 1 and 3. Check also between P590 pins 2 and 4. The resistance is approximately 5.5 ohms. Y N Go to Flag 3. Disconnect PJ576. Check the resistance between P576 pins 1 and 3. Check also between P576 pins 2 and 4. The resistance is approximately 5.5 ohms. Y N Install a new BM conveyor belts drive motor, PL 11.86 Item 8 then a inline fuse PWB, PL 11.92 Item 8. Check for damaged wiring or bad connectors between the inline fuse PWB and the BM conveyor belts drive motor. Repair the wiring, REP 1.2 or install new components as necessary. Install a new inline fuse PWB, PL 11.92 Item 8. Install a new inline fuse PWB, PL 11.92 Item 8. Go to Flag 3. Check MOT 11-402. Refer to: A Status Indicator RAPs GP 10 How to Check a Motor. P/J560, BM PWB.
11D-170, 11E-170
July 2005 2-482
A 11C-170 HCSS BM Power Distribution RAP. BM conveyor belts drive motor, PL 11.86 Item 8. BM PWB, PL 11.86 Item 10. Install new components as necessary:
The fault may be intermittent, check for damaged wiring or bad connectors, REP 1.2. If necessary install new conveyor belts, PL 11.90 Item 1.
Inline fuse PWB
BM bin 2 90% full sensor Q11-389
Figure 2 Component location BM conveyor belts drive motor, MOT11-402
July 2005 2-483
11E-170
11E-170
July 2005 2-484
11F-170 Booklet Quality RAP

Use this RAP to identify and correct the causes of poor booklet quality in the HCSS BM. The following booklet quality problems are covered in this RAP: The alignment of the top and bottom edges of the booklet are not within specification. The alignment of the open side edges of the booklet are not within specification. The booklet staples are badly formed. The booklet compiling is not correct (page order is wrong). The booklet crease is skewed greater than the specification. The booklet crease is off-centre, greater than the specification. The booklet staple position is not within the specification. The booklet is not sufficiently creased. Check that the paper loaded in the paper trays matches the paper size displayed on the UI, refer to 07D Tray 1 and 2 Wrong Size Paper RAP. Ensure that the paper being fed to the BM conforms to the specification, GP 20 Paper and Media Size Specification. Ensure that the booklets being produced do not exceed the maximum contents given in Table 1. Table 1 Booklet contents Maximum number of sheets 15 13 10 7 5 Maximum number of booklet pages 60 52 40 28 20 56 Maximum number of unstapled sheets 5 -
Booklet Compiler is Not Correct Skewed Booklet Crease. Booklet Crease is Off Centre. Booklet Staple Position is Not On The Fold. The Booklet is Not Sufficiently Creased.
Top and Bottom Edge Alignment

Figure 1, open out the booklet at the centre page and press it onto a flat surface. Measure the mis-alignment of the top and bottom edges of the booklet.
Initial Actions
Media Plain paper Heavyweight Heavyweight Heavyweight Heavyweight Plain paper with heavyweight cover
Paper weight 60 to 80gsm (16 to 21lb bond) 90gsm (24lb bond) 120gsm (32lb bond) 160gsm (43lb bond) 216gsm (58lb bond)
60 to 80 gsm (16 to 21lb bond) 14 including with 160 gsm (43lb bond) cover 1 cover
Measure the total scatter
Check the machine and HCSS BM paper paths for any obstruction that could cause misalignment of the paper fed to the BM compiling area.
Figure 1 Top and bottom alignment Table 2 Top and bottom edge alignment Paper weight 80gsm (20lb) All other BM approved weights in GP 20 95% of booklets 99.7% of booklets 1mm 2mm 2mm 3mm
Procedure
Produce three 4 sheet / 16 page booklets, using 80gsm (20lb) paper. Paper size and weight must conform the specification in GP 20 Paper and Media Size Specification. Examine the booklets for defects. Refer to the following: Top and Bottom Edge Alignment. Open Side Edge Alignment. Badly Formed Booklet Staples
July 2005 2-485
11F-170
If the top and bottom edge alignment does not conform to the specification in Table 2, check the operation of the BM tampers, refer to the 11-066-170, 11-384-170 HCSS BM Tamper Failure RAP. If the tampers are operating correctly, go to ADJ 11.5-170 Booklet Tamping and check the tampers are correctly adjusted. If the booklet skew does not conform to the specification in Table 4. Perform the following: Check the operation of the BM stack hold solenoids, refer to 11-065-170, 11-383-170 HCSS Booklet Back Stop failure RAP. If the stack hold solenoids are operating correctly, check for contamination or debris in the compiling area of the BM that could cause the mis-alignment. Perform ADJ 11.4-170 Crease Blade Position.
Measure the total scatter
Open Side Edge Alignment

Figure 2, open out the booklet at the centre page and press it onto a flat surface. Measure the mis-alignment of the open side edges of the booklet.
Figure 2 Open side edge alignment Table 3 Open side edge alignment Paper weight 80gsm (20lb) All other BM approved weights in GP 20 95% of booklets 99.7% of booklets 1mm 2mm 2mm 3mm
If the open side edge alignment does not conform to the specification in Table 3, check the operation of the BM stack hold solenoids, refer to the 11-065-170, 11-383-170 HCSS Booklet Back Stop Failure RAP. If the stack hold solenoids are operating correctly, check carefully for any contamination or debris in the compiling area of the BM, that could cause the mis-alignment.
Badly Formed Booklet Staples

If the booklet staples are not formed correctly, perform ADJ 11.3-170 Staple Anvil Alignment.
Booklet Compiler is Not Correct

If the page order of the booklets is not correct, perform ADJ 11.6-170 Booklet Compiling Position. Status Indicator RAPs
11F-170
July 2005 2-486
Skewed Booklet Crease

Figure 3, open out the booklet at the centre page and press it onto a flat surface. Measure the amount of booklet skew.
If the booklet skew does not conform to the specification in Table 4, check the operation of the BM stack hold solenoids, refer to the 11-065-170, 11-383-170 HCSS Booklet Back Stop Failure RAP. If the stack hold solenoids are operating correctly, check for any contamination or debris in the compiling area of the BM, that could cause the mis-alignment.
Booklet Crease is Off Centre

Figure 4, open out the booklet at the centre page and press it onto a flat surface. Measure the position of the booklet crease.
Measure from the booklet edge to the crease
The amount of skew is the difference between the two measurements
Figure 3 Booklet skew Table 4 Skew tolerance Paper size A4, 8.5x11in, 8.5x13in or 8.5x14in 95% of booklets Less than 1.0mm Less than 1.5mm Paper size A4, 8.5x11in, 8.5x13in or 8.5x14in 99.7% of booklets
Paper weight 80gsm (20lb) All other booklet maker approved weights in GP 20
Paper size A3 or 11x17in 95% of booklets
Paper size A3 or 11x17in 99.7% of booklets Less than 3.1mm Less than 3.6mm
Figure 4 Booklet crease position Table 5 Crease position and tolerance Paper size A4 A3 8.5x11 inch 8.5x13 inch 8.5x14 inch 11x17 inch Edge to crease measurement 148.5 +/- 1.5mm 210 +/- 1.5mm 139.5 +/- 1.5mm 165.1 +/- 1.5mm 178.0 +/- 1.5mm 216.0 +/- 1.5mm Status Indicator RAPs
Less than 2.5mm Less than 1.4mm Less than 3.0mm Less than 2.1mm
July 2005 2-487
11F-170
If the booklet crease position does not conform to the specification in Table 5, perform ADJ 11.7-170 Booklet Crease Position.
The Booklet is Not Sufficiently Creased

Figure 6, Measure the open dimension of the booklets.
Booklet Staple Position is Not On The Fold

Figure 5, open out the booklet at the centre page and press it onto a flat surface. Measure the position of the booklet staple from the crease line.
Staple position must align with the crease +/-1.5mm
Figure 6 Booklet creasing Table 6 Creasing tolerance Figure 5 Booklet staple position If the booklet staple position does not conform to the specification in Figure 5, perform ADJ 11.8-170 Booklet Staple Position. Paper size A4, 8.5x11in, 8.5x13in or Paper weight 8.5x14in 80gsm (20lb) Paper size A4, 8.5x11in, 8.5x13in Paper size A3 or Paper size A3 or or 8.5x14in 11x17in 11x17in
95% of booklets 99.7% of booklets 95% of booklets 99.7% of booklets Less than 30mm Less than 35mm Less than 22mm Less than 25mm
If the open dimension of the booklets does not conform to the specification in Table 6, install new crease nip springs, PL 11.84 Item 12.
11F-170
July 2005 2-488
11G-170 Copy Damage in the HCSS BM RAP

Use this RAP to identify and correct the causes of copy damage in the HCSS BM.
11H-170 Mis-Registration in Stapled and Unstapled Sets RAP

Use this RAP to identify and correct the causes of mis-registration in stapled sets, resulting in staples missing some sheets in the set, or poorly registered non-stapled sets.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. Check the following: Check the alignment between the IOT and the HCSS BM, ADJ 11.1-170. Look for torn paper in the HCSS BM paper path. Torn fragments can migrate through the IOT and HCSS BM paper path without causing a problem until they finally wedge themselves at some point. A likely place for a piece of paper to be wedged is at the hole punch assembly, where the top and bottom guides form the narrowest part of the paper path. Ensure that the diverter gate, PL 11.66 Item 1, operates correctly and has its full movement. Ensure that the hole punches park at the fully open position. If they protrude even slightly, a jam will occur in the narrow paper path of the hole punch. Refer to the 11-350-170 Hole Punch Not Home RAP. Check that all the idler rolls in the HCSS BM paper path are free to rotate, particularly those on the jam clearance guides. Refer to ADJ 4.1 Machine Lubrication. Make sure that the jam clearance guides 5a, 5b and 5d close and latch correctly. Check that the paper path ribs of the jam clearance guide 5b, PL 11.66 Item 14 and the lower exit cover, PL 11.62 Item 14, are free of scores and nicks. Check also for contamination and glue from label stock. Make sure that the compiler carriage tampers move to the correct paper size, refer to the following: 11-005-170, 11-006-170, 11-310-170, 11-311-170 Front Tamper Move Failure RAP. 11-007-170, 11-008-170, 11-312-170, 11-313-170 Rear Tamper Move Failure RAP.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. A probable cause of mis-registration is the condition of the paper and/or damage such as, curl, wrinkle, creases, dog ears, etc. Curl, wrinkle and creases are probably caused in the IOT, go to the IQ1 Image Quality Entry RAP. For other copy/print damage and dog ears, go to the 11G-170 Copy Damage in the HCSS BM RAP. Check the alignment between the IOT and the HCSS BM, ADJ 11.1-170. Turn over the paper stack in the tray in use. Use a new ream of paper in the tray in use. Paper type, especially recycled paper, can lead to registration problems. Try changing to a different brand or type of paper. Ensure that the guides in the paper trays are correctly set and reported on the UI for the paper size loaded, refer to the 07D Tray 1 and 2 Wrong Size Paper RAP. Check that paper type is set correctly. If heavyweight paper is used but not set in the UI, the compiler capacity can be exceeded. Check for obstructions in the compiler. Ensure that the compiler belts in the compiler carriage operate correctly and that the belts are not damaged, PL 11.75 Item 12. Refer to the 11-120-170, 11-122-170 Compiler Carriage Jam RAP to check the compiler carriage eject roll motor. Ensure the paddle roll mechanism in the eject housing of the compiler carriage is operating correctly, refer to the 11-024-170, 11-025-170 Compiler Carriage Paddle Position Failure RAP. Make sure that the compiler carriage tampers and BM tampers move to the correct paper size, refer to the following: 11-005-170, 11-006-170, 11-310-170, 11-311-170 Compiler Carriage Front Tamper Move Failure RAP. 11-007-170, 11-008-170, 11-312-170, 11-313-170 Compiler Carriage Rear Tamper Move Failure RAP. 11-066-170, 11-384-170 HCSS BM Tamper Failure RAP.
Check the following:
Check that the paper size reported on the user interface corresponds to the actual paper size loaded in the trays, refer to the 07D Tray 1 and 2 Wrong Size Paper RAP. Make sure that the BM tampers move to the correct paper size, refer to the 11-066-170, 11-384-170 HCSS BM Tamper Failure RAP. Ensure that the BM paper guide, PL 11.80 Item 7, closes and latches correctly. If the top sheet of paper is being been torn from booklets, check that the components in the lower crease roll gear and clutch assembly are correctly installed. Refer to the replacement procedure in REP 11.52-170 BM Crease Rolls, Gears and Bearings.
July 2005 2-489
11G-170, 11H-170
11J-170 HCSS BM Poor Stacking RAP

Use this RAP to find the cause of poor stacking in the HCSS BM.
Procedure
Check the following; Look for sets that are not dropping back fully in the bin 1 tray and therefore not being detected by the kicker fingers and sensors: Large paper sizes should not be stacked on top of small paper sizes. Ensure that the paper stack in each paper tray has been fanned. Turn over the paper stack in each paper tray. Ensure that all paper or other copy stock being used is within the size and weight specifications. Refer to GP 20 Paper and Media Size Specifications. Try using a fresh ream of paper. Ensure that the edge guides of all paper trays are adjusted correctly for the paper size and that the trays are fully closed.
Labels must not be fed to bin1, but to bin 0 only. It is recommended that transparencies are fed to bin 0 whenever possible. Check that the bin 1 upper limit switch, S11-334 and the bin 1 lower limit switch, S11-335 are working correctly. Refer to the 11-030-170, 11-336-170 Bin 1 Movement Failure RAP. Make sure that the compiler carriage tampers move to the correct paper size, refer to the following: 11-005-170, 11-006-170, 11-310-170, 11-311-170 Compiler Carriage Front Tamper Move Failure RAP. 11-007-170, 11-008-170, 11-312-170, 11-313-170 Compiler Carriage Rear Tamper Move Failure RAP.
Check that the HCSS BM is not positioned near an air conditioning or ventilation output duct. Air blown across the output bins can cause poor stacking.
11J-170
July 2005 2-490
12-301 Offset Catch Tray Failure RAP

12-301 The offset catch tray has not made an index position within 450 ms of the last index position being made.
Initial Actions
Check that the offset catch tray is correctly installed and there is no obstruction to prevent movement between offset positions. If the tray is damaged, install a new OCT PL 12.10 Item 2. 32-55 ppm Only. Make sure that the OCT fingers are installed correctly. Refer to REP 12.1. OCT motor MOT12-005
OCT index sensor Q12-301
Procedure
Figure 1. Go to Flag 1 and Flag 2. Check all of the OCT wiring, GP 7. The wiring is good. Y N Repair the wiring or install a new OCT, PL 12.10 Item 2. Enter dC330, code 12-005 to check the OCT motor, MOT12-005. MOT12-005 runs. Y N Install a new OCT, PL 12.10 Item 2. Enter dC330, code 12-005 and stack code 12-301 to check the OCT index sensor, Q12-301. The display changes as the motor runs. Y N Install a new OCT, PL 12.10 Item 2. Enter dC330, code 12-300 to check the OCT tray 90% full sensor, Q12-300. Actuate the sensor, Figure 1. The display changes. Y N Check the sensor actuator. If necessary install a new OCT, PL 12.10 Item 2. Perform SCP 6 Final Actions RAP.
OCT tray 90% full sensor Q12-300
July 2005 2-491
12-301
12-301
July 2005 2-492
14-110 Scan Carriage Home Sensor Entry RAP

14-110. The scanner PWB has not detected the scan carriage in the home position.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Identify the speed of the machine, refer to SCP 7 Machine Features. Perform one of the steps that follow: If the speed of the machine is between 32 and 55 ppm, go to the 14-110A Scan Carriage Home Sensor RAP (32-55 ppm). If the speed of the machine is between 65 and 75 ppm, go to the 14-110B Scan Carriage Home Sensor RAP (65-75 ppm).
July 2005 2-493
14-110
14-110A Scan Carriage Home Sensor RAP (32-55 ppm)

Initial Actions
Make sure that the correct RAP is used. To identify the correct RAP to use, go to the 14-110 Scan Carriage Home Sensor Entry RAP. Figure 2, check that the scan cables are correctly positioned. If necessary, remove the top cover, PL 14.20 Item 3 and use a small screwdriver through the access slots to reposition the cables. Visually check the alignment of the scan motor through the document glass, the rubber element of the motor bracket can fail. If necessary, install a new scan motor bracket, PL 14.25 Item 18. Refer to REP 14.11A Scan Motor.
N Go to Flag 4. Check for +5V on P/J451 pins 1 to 2 on the CCD PWB right side. The voltage is good. Y N Perform the following: Check all harness connectors on the scanner PWB and CCD PWB are securely connected. Install a new Scanner, PL 14.20 Item 1.
Go to the 14A Scanning Document Size RAP and check the input module angle sensor, Q14-310. Go to Flag 4, check for +5V on P/J452 pins 17 to 18 on the scanner PWB. The voltage is good. Y N Check the harness between P/J451 and P/J452. If necessary, install a new harness, PL 14.25 Item 23. Perform REP 14.7A Scan Carriage Home Sensor, to access the sensor, but do not disconnect the harness from the sensor. Switch on the machine, GP 14. Enter the dC330 input code 14-100, Figure 1. Use a strip of paper to actuate the scan carriage home sensor, Q14-100. The display changes. Y N Go to Flag 1. Check Q14-100. Refer to: GP 11 How to Check a Sensor. P/J454, scanner PWB. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V and 5V return. Sensor harness, REP 1.2. Scan carriage home sensor, PL 14.25 Item 16. Scanner PWB, PL 14.25 Item 4. Scanner, PL 14.20 Item 1.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Go to Flag 3. Check for +24V on P/J135 between pins 1 to 3 and 2 to 4 on the power distribution PWB. The voltage is good. Y N As necessary, perform the steps that follow: Go to the 01G +24V Distribution RAP. Go to the 01B 0V Distribution RAP, refer to the 24V return.
Go to Flag 3. Check for +12V on P/J135 between pins 6 to 8 on the power distribution PWB. The voltage is good. Y N As necessary, perform the steps that follow: Go to 01F +12V Distribution RAP. Go to 01B 0V Distribution RAP, refer to the 12V return.
Check that +24V is available in the scanner by entering the dC330 output code 14-005. The exposure lamp illuminates. Y N Go to Flag 3. Check for +24V on P/J455 between pins 1 to 2 and 3 to 4 on the scanner PWB. Also check for +12V on P/J450 between pins 1 and 2 on the CCD PWB. The voltages are good. Y N Check the harnesses between the power distribution PWB, the scanner PWB and the CCD PWB. If necessary, install new harnesses PL 14.25 Item 13, PL 14.25 Item 23. Go to the 14D Exposure Lamp Failure RAP. Check that +5V is available in the scanner by entering the dC330 input code 14-310, actuate the input module angle sensor by opening and closing the DADH. The display changes.
Perform ADJ 14.1A Optics Cleaning Procedure. Re-install Q14-100. Switch off the machine, GP 14. Open the DADH or document cover. Switch on the machine, GP 14. Observe the scan carriage as the machine initializes. The scan carriage moves away from and back to the scan carriage home sensor. Y N Go to Flag 2. Check the wiring and P/J457. The wiring and connector are good. Y N Repair the wiring and connector, REP 1.2. If necessary, install a new scan motor, PL 14.25 Item 2. Perform the following: Check the scan motor bracket, the rubber component can fail, allowing the motor to move out of position. If necessary, install a new scan motor bracket, PL 14.25 Item 18. If necessary install a new scan motor, PL 14.25 Item 2.
14-110A
July 2005 2-494
A If necessary install a new scanner, PL 14.25 Item 1. The scan cable upper run must not go through cable anchor slot
The sensor and scan motor are working correctly, the fault may be intermittent. Check the following: The connectors are fully seated and the wiring is not damaged. Q14-100 is mounted correctly. Check that the scanner drive belt is not loose, causing the belt to slip, refer to REP 14.11A. If necessary, go to REP 14.11A Scan Motor and re-position the scan motor so that the belt does not slip. Check the scan motor bracket, the rubber component can fail, allowing the motor to move out of position. If necessary, install a new scan motor bracket, PL 14.25 Item 18.
Scan carriage home sensor (Q14-100)
Cable anchor slot
Figure 2 Correct position of the scan cable
Scanner PWB
Figure 1 Carriage home sensor
July 2005 2-495
14-110A
14-110A
July 2005 2-496
14-110B Scan Carriage Home Sensor RAP (65-75 ppm)

Initial Actions
Make sure that the correct RAP is used. To identify the correct RAP to use, go to the 14-110 Scan Carriage Home Sensor Entry RAP. Visually check the alignment of the scan carriage through the document glass. If necessary, perform ADJ 14.2B Scan Carriage Assembly.
Reinstall the DADH, REP 5.19.
Switch on the machine. Enter dC330 code 14-100 carriage home sensor. Figure 2, pull out the scanner home sensor. Check that the sensor is clean. Actuate the sensor. The display changes. Y N Go to Flag 2 and check Q14-100. Refer to: GP 11 How to Check a Sensor. P/J454, scanner PWB. 01D +3.3V Distribution RAP. NOTE: The +5V supply for the sensor is generated on the scanner PWB from the +12V supply. If necessary, install a new scanner PWB, PL 14.16 Item 8. 01B 0V Distribution RAP. 01F +12V Distribution RAP Scan carriage home sensor, PL 14.15 Item 7. Sensor harness, REP 1.2. Scanner PWB, PL 14.16 Item 8.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Figure 1 shows the component location. Switch on the machine, GP 14. Observe the scan carriage assembly. The scan carriage assembly moves during the scan calibration process. Y N Switch off the machine, GP 14. Remove the document glass, the CVT glass and the CVT ramp assembly, REP 14.3B. Check that the scan carriage is correctly attached to the scan cables, ADJ 14.2B Scan Carriage Assembly. NOTE: The scan motor cannot be driven is diagnostic mode. Go to Flag 3. Check the scan motor. Refer to: GP 10 How to check a scan motor 01G +24V Distribution RAP 01E +5V Distribution RAP 01B 0V Distribution RAP Scanner drive belt, PL 14.16 Item 13. Scan motor mount, PL 14.16 Item 2. Scan motor, PL 14.16 Item 3. Scanner PWB, PL 14.16 Item 8. Scanner, PL 14.10 Item 1.
The sensor and scan motor are working correctly, the fault may be intermittent. Switch off the machine, GP 14. Remove the document glass, the CVT glass and the CVT ramp assembly, REP 14.3B. Check the following: The connectors are correctly seated and the wiring is not damaged. The scan carriage is mounted correctly, ADJ 14.2B Scan Carriage Assembly. Check that the scanner drive belt is not loose, ADJ 14.3B Scan Motor.
Go to Flag 1. Check the voltages. As necessary, refer to: 01D +3.3V Distribution RAP 01F +12V Distribution RAP 01G +24V Distribution RAP 01B 0V Distribution RAP
Check the wiring between P/J135 on the power distribution PWB in the image processing module and P/J455 and P/J450 on the scanner PWB. Repair as necessary, REP 1.2 or install a new power distribution PWB / scanner PWB harness, PL 14.16 Item 7. Perform the following: Remove the DADH, REP 5.19. Remove the scanner top cover, REP 14.2B.
July 2005 2-497
14-110B
Scanner PWB
Scan motor
Insert paper in sensor gap
Figure 2 Checking the scan carriage home sensor Scan carriage home sensor Scan carriage
14-110B
July 2005 2-498
July 2005 2-499
14-110B
14-310 CCD PWB Not Detected RAP (32-55 ppm)

14-310 The scanner PWB detects an abnormal power supply voltage or a CCD PWB failure. NOTE: This fault code only applies to machines with a speed between 32 and 55 ppm.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Go to Flag 1. Check the following voltages at P/J135 on the power distribution PWB: +24V between pins 1 and 3. +24V between pins 2 and 4. The voltages are good. Y N Disconnect P/J135. Check the voltages again at P/J135 on the power distribution PWB. The voltages are good. Y N Go to the following RAPs: 01B 0V Distribution RAP, refer to the 24V return. 01G +24V Distribution RAP.
N Go to the relevant RAP: 01B 0V Distribution RAP, refer to the 12V return and 3.3V return. 01F +12V Distribution RAP. 01D +3.3V Distribution RAP. Check for a short circuit on the harness between P/J135 and P/J450. Repair the harness, REP 1.2, or install a new harness, PL 14.25 Item 13. Perform ADJ 14.1A Optics Cleaning Procedure. Perform dC640 Video Path Diagnostics, Scanner Video Test.. The machine passes the diagnostic check. Y N Install any new parts indicated by the diagnostic checks. Go to Flag 2. Check the following voltages at P/J450 on the CCD PWB, Figure 1: +12V between pins 1 and 2. +3.3V between pins 3 and 4. The voltages are good. Y N Check for an open circuit in the harness between P/J135 and P/J450. Repair the harness, REP 1.2, or install a new harness, PL 14.25 Item 13. Perform ADJ 14.1B Optics Cleaning Procedure. Install new components in the following order: CCD harness, PL 14.25 Item 5. Scanner PWB, PL 14.25 Item 4. Scanner, PL 14.20 Item 1. Scanner PWB
Check for a short circuit in the harness between P/J135 and P/J455. Repair the harness, REP 1.2, or install a new harness, PL 14.25 Item 13. If the harness is good, install a new scanner PWB, PL 14.25 Item 4. Check that +24V is available in the scanner by entering the dC330 output code 14-005. The exposure lamp illuminates. Y N Remove the CVT glass and document glass, REP 14.6A. Remove the PWB cover, 3 screws, PL 14.25 Item 1. Re-install the scanner top cover and GUI, but do not install the screws. Re-connect the power cord and switch on the machine, GP 14. Go to Flag 1. Check the following voltages at P/J455 on the scanner PWB, Figure 1: +24V between pins 1 and 3. +24V between pins 2 and 4.
The voltages are good. Y N Check for a open circuit on the harness between P/J135 and P/J455. Repair the harness, REP 1.2, or install a new harness, PL 14.25 Item 13. Perform ADJ 14.1A Optics Cleaning Procedure. Go to the 14D Exposure Lamp Failure RAP. Go to Flag 2 and check the following voltages at P/J455 on the power distribution PWB: +12v between pins 8 and 6. +3.3V between pins 7 and 5. The voltages are good. Y N Disconnect P/J135. Check the voltages again at the connector on the power distribution PWB.. The voltages are good. A Status Indicator RAPs
CCD PWB Figure 1 Component location
14-310
July 2005 2-500
14-320 CVT Active Hot Line in Wrong State RAP

14-320 The CVT active hot line (DADH) is in the wrong state before a scan calibration or scan.
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault code is still present. Y N Perform SCP 6 Final Actions. Check the leads and the connections that follow: (32-55 ppm) Check between PJ 188 pin 5 on the DADH PWB and PJ 102 pin 1 on the Image processing PWB. Refer to Wiring Diagram 8. (65-75 ppm) Check between PJ 188 pin 5 on the DADH PWB and PJ 102 pin 1 on the Image processing PWB. Refer to Wiring Diagram 9.
July 2005 2-501
14-310, 14-320
14-322 Platen Active Hot Line in Wrong State RAP

14-322 The platen active hot line is in the wrong state before a scan calibration or scan.
14-340 Scanner AGC Failure RAP

14-340 The scanner AGC (automatic gain control) failure has been detected during calibration or before the start of scan.
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault code is still present. Y N Perform SCP 6 Final Actions. Check the leads and the connections that follow: (32-55 ppm) Check between PJ 452 pin 5 and pin 6 on the scanner PWB and PJ451 pin 13 and pin 14 on the CCD PWB. Refer to Wiring Diagram 31. (65-75 ppm) Check between PJ 125 pin 5 and pin 6 on the scanner PWB and PJ226 pin 5 and pin 6 on the Image processing PWB. Refer to Wiring Diagram 9.
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault code is still present. Y N Perform SCP 6 Final Actions. Check that the lamp illuminates correctly. Install new components as required. Exposure lamp, (32- 55 ppm) PL 14.25 Item 9. Exposure lamp, (65 - 75 ppm) PL 14.15 Item 2.
14-322, 14-340
July 2005 2-502
14-703 to 14-706, 712, 714, 716, 718 Failure To Calibrate Entry RAP
14-703. The scanner PWB failed to calibrate as the pixel gain is too high. 14-704. The scanner PWB failed to calibrate as the pixel gain is too low. 14-705. The scanner PWB failed to calibrate as one or more pixels are offset higher than the required level. 14-706. The scanner PWB failed to calibrate as one or more pixels are offset lower than the required level. 14-712. The scanner PWB failed to calibrate due as overall gain is at maximum and fails to raise the brightest pixel to an acceptable level. 14-714. The scanner PWB failed to calibrate as the dark gain is at minimum and fails to lower the darkest pixel to an acceptable level. 14-716. The scanner PWB failed to calibrate due to an abnormal CCD level. 14-718. The scanner PWB failed to auto-calibrate. NOTE: The fault codes 14-716 and 14-718 only apply to machines with a speed between 32 to 55 ppm.
14-703A to 14-706A, 712A, 714A, 716A, 718A Failure To Calibrate RAP (32-55 ppm)
Initial Actions
Make sure that the correct RAP is used. To identify the correct RAP to use, go to the 14-703 to 14-706, 712, 714, 716, 718 Failure to Calibrate Entry RAP.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Switch off the machine, then switch on the machine, GP 14. The fault is still present. Y N Perform SCP 6 Final Actions. Go to Flag 1 and Flag 2. Check for the following voltages at P/J135 on the power distribution PWB: +24V between pins 1 and 3, Flag 1. +24V between pins 2 and 4, Flag 1. +12V between pins 6 and 8, Flag 2. +3.3V between pins 5 and 7, Flag 2.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Identify the speed of the machine, refer to SCP 7 Machine Features. Perform one of the steps that follow: If the speed of the machine is between 32 and 55 ppm, go to the 14-703A to 14-706A, 712A, 714A, 716A, 718A Failure to Calibrate RAP (32-55 ppm). If the speed of the machine is between 65 and 75 ppm, go to the 14-703B to 14-706B, 712B, 714B Failure to Calibrate RAP (65-75 ppm).
The voltages are good. Y N Refer to the following: Go to 01B 0V Distribution RAP, refer to the 24V return and 12V return. 01G +24V Distribution RAP. 01F +12V Distribution RAP.
Perform dC640 Video Path Diagnostics, Scanner Video Test. The machine passes the diagnostic check. Y N Check that all scanner harness connectors are correctly seated and that all wiring is in a good condition. If necessary install new parts. Install any new parts indicated by the diagnostic checks. Remove the CVT glass and document glass REP 14.6A. Check that all optics mirrors are securely attached and correctly aligned, Figure 1. Check that the light path to the CCD array is clear of obstructions. The optical path is good. Y N Correct the mirror alignment, clear the light path or install a new scanner, PL 14.20 Item 1. Check the CCD assembly for loose electrical connections or misalignment of the assembly. The CCD assembly is good. Y N Correct the problem or install a new scanner, PL 14.20 Item 1. Check the scanner PWB for loose connections or damage. The scanner PWB is good.
July 2005 2-503
14-703 to 14-706, 712, 714, 716, 718, 14-703A to 14-
N Install a new scanner PWB, PL 14.25 Item 4. CVT glass Document glass Full rate carriage mirror Exposure lamp
Check the wiring between P/J135 and P/J455, also between P/J135 and P/J450, refer to GP 7. The wiring is good. Y N Repair the wiring, REP 1.2. Check the tension of the scanner drive belt, refer to REP 14.11A. A loose drive belt can cause the belt to slip. The scanner drive belt is good. Y N Refer to REP 14.11A Scan Motor. Re-position the scan motor so that the belt does not slip. Inspect the calibration strips on the front underside of the CVT glass and document glass. The calibration strips are undamaged. Y N Install a new CVT glass, PL 14.20 Item 4 and / or a new document glass, PL 14.20 Item 5. Clean the calibration strips, using a cleaning cloth dampened with water. Re-assemble the parts. Turn on the machine, GP 14. The fault is still present. Y N Perform SCP 6 Final Actions. Install new parts in the following order: Exposure lamp, PL 14.25 Item 9. Image processing module / CCD PWB harness, PL 3.20 Item 9. Scanner PWB, PL 14.25 Item 4. Image processing PWB, PL 3.20 Item 3. Scanner, PL 14.20 Item 1. Figure 1 Optical path CCD array Lens Half rate carriage mirrors
14-703A to 14-706A, 712A, 714A, 716A, 718A
July 2005 2-504
Scanner PWB
CCD PWB
July 2005 2-505
14-703A to 14-706A, 712A, 714A, 716A, 718A
14-703B to 14-706B, 712B, 714B Failure To Calibrate RAP (65-75 ppm)

Initial Actions
Make sure that the correct RAP is used. To identify the correct RAP to use, go to the 14-703 to 14-706, 712, 714, 716, 718 Failure to Calibrate Entry RAP. Check that the exposure lamp illuminates when the machine is performing the set up procedure. If necessary, enter the dC330 output code, 14-005. If the lamp does not illuminate, go to the Exposure Lamp Check at the end of this RAP.
A Clean the white CVT strips, under the front edges of the document glass and the CVT glass, using a cleaning cloth dampened with film remover, PL 26.10 Item 4. Re-assemble the parts. If the fault persists, install new components as necessary: Scan carriage assembly, PL 14.15 Item 1. Scan carriage ribbon cable, PL 14.15 Item 4. Scanner PWB, PL 14.16 Item 8. Scanner, PL 14.10 Item 1. CAUTION When measuring voltages at P/J452 on the scanner PWB, take special care not to short any two pins together.
Exposure Lamp Check
Procedure WARNING
Remove the document glass, go to Flag 2 and check the +24V at P/J452 on the scanner PWB. Measure between pins 2 and 4. If +24V cannot be measured, check that there is no short circuit between P/J452, pins 2 and 4. As necessary install new components: Scanner PWB, PL 14.16 Item 8. Exposure lamp ribbon harness, PL 14.15 Item 5. Exposure lamp inverter, PL 14.15 Item 3.
WARNING
Take care, a hazardous voltage is present at the output of the exposure lamp inverter. Electricity can cause death or injury. Figure 1 shows the component location. Switch off the machine, then switch on the machine, GP 14. The fault is still present. Y N Perform SCP 6 Final Actions. Perform the following: Remove the DADH, REP 5.19. Remove the scanner top cover, REP 14.2B. Reinstall the DADH, REP 5.19.
Measure the lamp enable signal between P/J452, pin 3 on the scanner PWB and the chassis, and enter the dC330 output code 14-005. Pin 3 is the centre contact on the body of the PJ. The signal should change from +24V to 0V. If the signal does not change, install a new scanner PWB, PL 14.16 Item 8.
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. Check the fuse, PL 14.15 Item 6 in the exposure lamp inverter. If necessary, install new components: Fuse, PL 14.15 Item 6. Exposure lamp, PL 14.15 Item 2. Exposure lamp inverter, PL 14.15 Item 3.
Go to Flag 1 and check the voltages at P/J135 on the power distribution PWB. As necessary, refer to: 01D +3.3V Distribution RAP. 01F +12V Distribution RAP. 01G +24V Distribution RAP. 01B 0V Distribution RAP.
Check the wiring between P/J135 on the power distribution PWB in the image processing module and P/J455 and P/J450 on the scanner PWB. Repair as necessary, REP 1.2 or install a new power distribution PWB/scanner PWB harness, PL 14.16 Item 7. Perform dC640 Video Path Diagnostics. The machine passes the diagnostic check. Y N Check that all scanner harness connectors are correctly seated and that all wiring is in a good condition. Install new parts as necessary. Inspect the calibration strips on the front underside of the CVT glass and document glass. The calibration strips are undamaged. Y N Install a new CVT glass, PL 14.10 Item 4 and/or a new document glass, PL 14.10 Item 5. A Status Indicator RAPs
14-703B to 14-706B, 712B, 714B
July 2005 2-506
Scanner PWB
Exposure lamp inverter
Exposure lamp
July 2005 2-507
14-703B to 14-706B, 712B, 714B
14-703B to 14-706B, 712B, 714B
July 2005 2-508
14-710 NVM Value Out Of Range RAP

14-710 The scanner PWB has received an NVM value from the image processing PWB that is out of range, high or low.
14-720 Scan Length Out Of Range RAP

14-720 The scan length request from the image processing PWB exceeds the physical limits of the scan carriage.
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault is still present. Y N Perform SCP 6 Final Actions. Perform dC132 NVM Initialization, copier NVM initialization.
Procedure
July 2005 2-509
14-710, 14-720
14-730 Scanner Application Card Failure RAP

14-730 There is no response or an incorrect response to the command issued by the scan service.
14A Scanning Document Size Entry RAP

The scanner has encountered a document that is larger than expected. The scanner has encountered a document of unknown size. The document size sensors have incorrectly determined the size of the original.
Procedure
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Identify the speed of the machine, refer to SCP 7 Machine Features. Perform one of the steps that follow: If the speed of the machine is between 32 and 55 ppm, go to the 14B Scanning Document Size RAP (32-55 ppm). If the speed of the machine is between 65 and 75 ppm, go to the 14C Scanning Document Size RAP (65-75 ppm).
14-730, 14A
July 2005 2-510
14B Scanning Document Size RAP (32-55 ppm)

Initial Actions
Make sure that the correct RAP is used. To identify the correct RAP to use, go to the 14A Scanning Document Size Entry RAP
C Check the wiring between P/J454 and Q14-310 for an open circuit.
Go to Flag 4. Check the input module angle sensor, refer to: P/J454, scanner PWB. GP 11 How to Check a Sensor. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. Input module angle sensor, PL 14.25 Item 16. Scanner PWB, PL 14.25 Item 4. Scanner, PL 14.20 Item 1.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Check that the input module angle sensor actuator is not damaged, if necessary, install a new input module angle sensor actuator, PL 14.25 Item 21. Enter the dC330 input code 14-310. Actuate the input module angle sensor, Q14-310 by opening and closing the DADH. The display changes. Y N Go to Flag 2. Check for +12V on P/J135 between pins 6 and 8 on the power distribution PWB. The voltage is good. Y N Go to the following RAPs: 01B 0V distribution RAP, refer to the 12V return. 01F +12V Distribution RAP.
Raise the DADH. Enter the dC330 input code 14-315. Actuate the document size sensor 1 by placing a piece of paper on the document glass above the sensor, Figure 1. Enter the dC330 input code 14-320 and repeat the test for document size sensor 2. The display changes for both sensors. Y N Go to Flag 1. Check the document size sensors 1 and 2, refer to: GP 11 How to Check a Sensor. NOTE: If necessary, temporarily install the document glass when checking the size sensors, to ensure that the document is the correct distance from the sensor. 01D +3.3V Distribution RAP. 01B 0V Distribution RAP, refer to the 3.3V return. Document size sensor, PL 14.25 Item 3. Scanner PWB, PL 14.25 Item 4. Scanner, PL 14.20 Item 1.
Go to Flag 4. +5V is available at pin 3 on Q14-310 connector (brown wire). Y N Remove the CVT glass and document glass, REP 14.6A. Remove the PWB cover, 3 screws, PL 14.25 Item 1. Re-install the scanner top cover and GUI, but do not install the screws. Re-connect the power cord and switch on the machine, GP 14. Go to Flag 2. Check for +12V on P/J450 between pins 1 and 2 on the CCD PWB. The voltage is good. Y N Check the harness between P/J135 and P/J450 for an open or short circuit. Repair the wiring, REP 1.2, or install a new harness, PL 14.25 Item 13. Go to Flag 3. Check for +5V on P/J451 between pins 1 and 2 on the scanner PWB. The voltage is good. Y N Install a new scanner, PL 14.20 Item 1. Go to Flag 3. Check for +5V on P/J452 between pins 17 and 18. The voltage is good. Y N Check the connectors on the ribbon cable between P/J451 and P/J452 are correctly installed. If necessary install a new harness, PL 14.25 Item 5. +5V is available at P/J458 pins 1 and 4, also on P/J454 pin 4. Y N Install a new scanner drive PWB, PL 14.25 Item 4. A B C
The scanner is working correctly, perform dC604 Registration Setup.
July 2005 2-511
14B
Document size sensor 2 Q14-320
Document size sensor 1 Q14-315
Input module angle sensor Q14-310
14B
July 2005 2-512
July 2005 2-513
14B
14C Scanning Document Size RAP (65-75 ppm)

Initial Actions
Make sure that the correct RAP is used. To identify the correct RAP to use, go to the 14A Scanning Document Size Entry RAP
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Figure 1 shows the component location. Go to Flag 1 and check the voltages at P/J135 on the power distribution PWB. As necessary, refer to: 01D +3.3V Distribution RAP. 01G +24V Distribution RAP. 01B 0V Distribution RAP. Document size sensor 1 Figure 1 Component location Document size sensor 2
Check the wiring between P/J135 on the power distribution PWB in the image processing module and P/J455 and P/J450 on the scanner PWB. Repair as necessary, REP 1.2 or install a new power distribution PWB/scanner PWB harness, PL 14.16 Item 7. Check that the input module angle sensor actuator is not damaged, if necessary, install a new actuator, PL 14.15 Item 10. NOTE: The +5V supply for the sensors is generated from the +24V supply on the scanner PWB, see Figure 2. If necessary, install a new scanner PWB, PL 14.16 Item 8. Enter the dC330 input code 14-310, Document Handler Angle Sensor and actuate the input module angle sensor, Q14-310 by opening and closing the DADH. The display changes. Y N Go to Flag 2 and check the input module angle sensor, Q14-310. Refer to GP 11, How to Check a Sensor. Repair or install new components as necessary: Input module angle sensor, PL 14.15 Item 7. Scanner PWB, PL 14.16 Item 8.
Raise the DADH, enter the dC330 input code 14-315, actuate the document size sensor 1, Q14-315 by placing a piece of paper on the document glass above the sensor, Figure 1. Enter the dC330 input code 14-320 and repeat the test for document size sensor 2, Q14-320. The display changes for both sensors. Y N Go to Flag 3, check the document size sensors 1 and 2, refer to: GP 11 How to Check a Sensor. NOTE: If necessary, temporarily install the document glass when checking the size sensors, to ensure that the document is the correct distance from the sensor. Repair or install new components as necessary: Document size sensor, PL 14.16 Item 11. Scanner PWB, PL 14.16 Item 8.
The scanner is working correctly, perform dC604 Registration Setup.
14C
July 2005 2-514
July 2005 2-515
14C
14D Exposure Lamp Failure RAP (32-55 ppm)

The exposure lamp does not light, there is no automatic gain control signal.
E Install new components in the following order: Exposure lamp, PL 14.25 Item 9. Exposure lamp inverter, PL 14.25 Item 12.
WARNING
Perform ADJ 14.1A Optics Cleaning Procedure. Perform ADJ 14.1A Optics Cleaning Procedure. Install new components in the following order: Exposure lamp, PL 14.25 Item 9 and exposure lamp fuse, PL 14.25 Item 11. Exposure lamp inverter, PL 14.25 Item 12 and exposure lamp fuse, PL 14.25 Item 11.
WARNING
Take care, a hazardous voltage is present at the output of the exposure lamp inverter. Electricity can cause death or injury.
Procedure
Go to Flag 2. Check the following voltages at P/J135 on the power distribution PWB. +24V between pins 1 and 3. +24V between pins 2 and 4.
Perform ADJ 14.1A Optics Cleaning Procedure. Switch on the copier. Go to Flag 1. Disconnect P/J456 and check the following voltages at P/J456 on the scanner PWB: +24V between pins 1 and 7. +24V between pins 2 and 8. +24V between pins 3 and 9.
The voltages are good. Y N Go to 01B 0V distribution RAP, refer to the 24V return and 01G +24V Distribution RAP. Remove the CVT glass and document glass, REP 14.6A. Remove the PWB cover, 3 screws, PL 14.25 Item 1. Re-install the scanner top cover and GUI, but do not install the screws. Re-connect the power cord, switch on the machine, GP 14. Go to Flag 2. Check for the following voltages at P/J455 on the scanner PWB. +24V between pins 1 and 2. +24V between pins 3 and 4.
The voltages are good. Y N Install a new scanner PWB, PL 14.25 Item 4. Re-connect P/J456. Disconnect P/J463. Check the following voltages on the inverter end of the harness. +24V between pins 1 and 7. +24V between pins 2 and 8. +24V between pins 3 and 9.
The voltages are good. Y N Check the harness between P/J135 and P/J455. Repair the harness, REP 1.2, or install a new harness, PL 14.25 Item 13. Enter the dC330 output code 14-005. The exposure lamp illuminates. Y N
The voltages are good. Y N Install a new lamp ribbon harness, PL 14.25 Item 10. Re-connect P/J463. +10V is available at PJ/463 pin 4. Y N Install a new exposure lamp inverter, PL 14.25 Item 12. +10V is available at PJ/456 pin 6. Y N Install a new lamp ribbon harness, PL 14.25 Item 10. Go to Flag 1. Connect a test meter between pins 6 and 1 of P/J456 on the scanner PWB. Enter the dC330 output code 14-005. The voltage changes from +10V to 0V when the code is entered. Y N Install new components in the following order: Scanner PWB, PL 14.25 Item 4. Scanner, PL 14.20 Item 1.
WARNING
Do not install a fuse of a different type or rating. Installing the wrong type or rating of fuse can cause overheating and a risk of fire. Check the fuse, Figure 1. Refer to REP 14.2A, to remove the fuse. The fuse is good. Y N Install a new fuse, PL 14.25 Item 11. Re-install the scanner top cover and GUI, but do not install the screws. Switch on the machine, GP 14. Enter the dC330 output code 14-005. The new fuse fails. Y N The lamp is lit. Y N Go to Flag 1. Check the lamp ribbon harness between P/J456 and P/ J463 for open or short circuits. The lamp ribbon harness is good. Y N Install a new lamp ribbon harness, PL 14.25 Item 10. A B C D E A July 2005 2-516
F WorkCentre Pro 275 Family (CC232-WCP275F)
14D
F Check the lamp ribbon harness between P/J456 and P/J463. The lamp ribbon harness is good. Y N Install a new lamp ribbon harness, PL 14.25 Item 10. Install new components in the following order: Exposure lamp, PL 14.25 Item 9. Exposure lamp inverter, PL 14.25 Item 12. Scanner PWB, PL 14.25 Item 4.
Perform ADJ 14.1A Optics Cleaning Procedure. The automatic gain control circuit does not see the light from the exposure lamp. Check for misplaced optics mirrors or a blockage in the light path. If necessary, install a new scanner, PL 14.20 Item 1. Exposure lamp Fuse
Scanner PWB
Exposure lamp inverter
Figure 1 Exposure lamp, inverter and fuse.
July 2005 2-517
14D
14D
July 2005 2-518
16A Network Controller RAP

This RAP is to assist with diagnosing faults on the network controller. Refer to GP 5 Portable Work Station and Tools for information regarding the AltBoot tool that is used to diagnose and repair faults with the network controller.
N Install a new power supply PWB, PL 16.10 Item 8.
Install a new CPU fan, PL 16.10 Item 4. Go to Flag 2 and Flag 3. Check the outputs from the power supply PWB, The plies are correct. Y N Install a new power supply PWB, PL 16.10 Item 8. power sup-
Initial Actions
Make sure that the machine has no fault or status code other than 16-XXX active and, with the exception of the network controller fault, is working correctly.
Procedure WARNING
Do not remove the battery from the network controller PWB. Danger of explosion if the battery is installed incorrectly.
The message IP - NC Communication Error may be displayed on the UI. Reseat the cards, connectors and memory module. Ensure that the cards are undamaged and in their correct positions, refer to Table 2, Figure 2 and Figure 3. The error message has cleared. Y N Perform 03-340, 03-416 Image Processor PWB to Network Controller Faults RAP. Switch off the machine, then switch on the machine, GP 14. The network controller boots up correctly. Y N Perform the following: Perform a software set download, refer to GP 5. Reseat network controller disk drive connectors. Connect the PWS to the network controller. Switch off the machine, then switch on the machine, GP 14, to reboot the machine and view the results of the NC POST. Refer to Table-2 in GP 5, for a list of tests. Refer to Network Controller Boot sequence to identify and repair the fault. Using AltBoot (GP 5) check the network controller disk drive and if faulty, install a new disk drive PL 16.10 Item 5. Install a new network controller, PL 16.10 Item 15.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: Communication errors between the image processing PWB module and the network controller are covered in the 03-340, 03-416 Image Processing PWB to Network Controller Faults RAP. Make sure that the external connectors are securely seated and the cables are undamaged. The connections are good. Y N Reseat the connections. If the power supply cable is damaged, install a new power supply PWB, PL 16.10 Item 8. Switch off the machine, GP 14 and disconnect the power cord from the wall outlet. Reconnect the power cord and switch on the machine. The network controller does not boot up correctly. Y N Perform SCP 6 Final Actions. Figure 1. Check that mains (line) power is available at PJ23 on the power and control module. Mains (line) power is available. Y N Perform 01C AC Power RAP. Figure 1. Check that either of the RJ-45 LAN connection LEDs is on. NOTE: If either of the RJ-45 LEDs are on, supply voltage is available. If the LEDs are off, supply voltage may still be available. Refer to Table 1 for a description of the RJ-45 LEDs. The CPU cooling fan is running. Y N Go to Flag 1. Check for +12V between P/J25 pins 1 and 2. +12V present at PJ25 on the network controller PWB. A WorkCentre Pro 275 Family (CC232-WCP275F)
Connect the PWS to the network controller. Perform a power off, power on to reboot the machine and view the results of the NC POST. The NC POST results (Network Controller Boot sequence) are displayed on the PWS. Y N Perform a software set download. The network controller boots up correctly. Y N Install a new network controller, PL 16.10 Item 15. Perform SCP 6 Final Actions. Use the PWS and check the NC POST results (Network Controller Boot sequence) for a failure. A fault is shown. Y N Perform SCP 6 Final Actions. Perform 03-340, 03-416 Image Processor to Network Controller Faults RAP.
July 2005 2-519
16A
USB ports Table 1 RJ-45 LAN connector LEDs LED Colour LED State Green Green Yellow Yellow Yellow Off On Off On (steady state) Indicates 10 Mbit / s speed is selected 100 Mbit / s speed is selected LAN link is not established LAN link is established Ethernet port (RJ-45 LEDs) Memory slot 0 Memory slot 1 Memory slot 2
On (brighter and pulsing) The network controller is communicating with another device on the Local Area Network Power supply Table 2 Device allocations
Device Not allocated USB card - optional Not allocated Not allocated Memory module 256MB Memory module- optional Memory module- optional
Slot PCI slot 4 PCI slot 3 PCI slot 2 PCI slot 1 Memory slot 0 Memory slot 1 Memory slot 2
Parts List Reference PL 16.10 Item 16 PL 16.10 Item 9 PL 16.10 Item 9 PL 16.10 Item 9
Serial port
Hard disk drive PCI slot 4 PCI slot 3 PCI slot 2 PCI slot 1 Figure 2 NC component location CPU cooling fan Firewire ports
PJ23
RJ-45 LAN connection LEDs
Figure 1 PJ23 and LAN connection location
16A
July 2005 2-520
July 2005 2-521
16A
Network Controller Boot sequence

Connect the PWS to the network controller, using the Ethernet cable, GP 4 Network Controller AltBoot S/w Download. Switch the machine off and on, GP 14. Select the AltBoot window on the PWS and monitor the Network controller boot sequence. NOTE: References to the ESS and the network controller, are to the same item. Xerox User Flash Firmware ================================ ALTERNATE BOOT Ver 4.0
The BIOS then probes the bus for the network controller HDD. If the boot sequence stops at the interrupt statement, suspect no software image on the network controller HDD, no power to the network controller HDD, a bad connection from the network controller HDD to the cable or a defective network controller HDD, PL 16.10 Item 5. If the start button appears to be locked up, the machine reboots / resets and the network controller will not boot up. Remove and reconnect the HDD data ribbon cable PJ5 on the network controller PWB. Install a new network control PWB, PL 16.10 Item 1.
Critical Checks
_________________________________________________________________________ GRUB Loading stage 1.5. ================================ GRUB loading, please wait..... _________________________________________________________________________ Press any key to continue. System ID => e.g. Xerox Denali v1.00 BIOS ID => e.g. American Megatreats Inc. 0701 03/04/2004 Board ID => Celestica Denali P 2 CMY123432000378 uP ID => AMD mobile and Duron (tm) 00800 MHz Main Revision +> e.g. 4.1.0 The System BIOS hands off boot up control. NOTE: The network controller PWB BIOS displays the menu shown. Critical Checks If this menu is not displayed and no beeps are heard, suspect a defective network controller PWB or CPU not seated correctly. If this menu is not displayed and two beeps are heard, approximately 30 sec. after power on, check the following, GP 7: a defective connection between the network controller PWB, PL 16.10 Item 1 and the network controller disk drive, PL 16.10 Item 5. a defective network controller disk drive, PL 16.10 Item 5. Explanation The BIOS (Pre boot) attempts to load the network controller software from the HDD, and hand off the boot up procedure to the Linux custom. Critical Checks If the boot sequence stops at loading..., suspect corrupted software on the network controller HDD, a loss of power, or bad connection to the network controller HDD or a defective network controller HDD, PL 16.10 Item 5. GRUB version 0.92 (639K / 12928 upper memory) _________________________________________________________________________
Explanation
_________________________________________________________________________ Booting Linux CUSTOM Booting CUSTOM Linux version 2.4.20-20.9.1 xerox -denali - opt _________________________________________________________________________ Explanation
If this menu is not displayed and three beeps are heard repeatedly, suspect a loose, defective or missing network controller memory. Check the memory module connections.
_________________________________________________________________________ Press Any Key For AltBoot Menu (05):..... (04)...... (03):......:(02):...... (01):...... (00): _________________________________________________________________________ NOTE: The File System check will occur during every network controller boot up. Explanation The BIOS displays this interrupt message. Pressing any key within 9 seconds will display the Altboot Options menu. NOTE: The Altboot Options menu is used when loading network controller software using the Alternate Boot method. A single audible beep will be heard when the interrupt time expires. Critical Check If the boot sequence stops or if any error messages appear in this section (bad block on partition), suspect a defective network controller HDD, PL 16.10 Item 5. The Linux custom has taken over the boot up and a File System check is being performed.
_________________________________________________________________________ Setting system clock:Tue NOV 2 07:06:11 EST 2004
16A
July 2005 2-522
.Performing fsck on disk / dev / hda2 clean, 448 / 52224 files, 10535/52211 blocks / dev hda1: recovering journal internal journal ##EXT3 .Start system logger.... Starting kernel logger... Xerox FrameBuffer Driver.... Successfully installed fbdev Module... Xerox OHC1 - 1394 NetDevice Driver version: 1.06 (Linux - 2.4.20) Creating raw devices for / dev / hda RAMDISK driver initialized: 16 RAM disks of 4896K size 1024 blocksize * Creating RAM disk / dev / ram0, mounting on / tmp / root * blocks = 1000, permissions = 777. This file system will be automatically checked every 22 mounts or 180 days, whichever comes first. * Creating RAM disk / dev / ram 1, mounting on / tmp semFiles.
ESS removing semaphore files in / tmp / semfiles... done Starting / usr / smart / bin / Iftpd... Running / usr / smart / bin / Iftpd Starting / usr / smart / bin / trmWinServer.... .Running / usr / smart / bin / trmWinServer Starting postgresql service: succeeded Initializing Database... Succeeded Start_lakes is beginning ESS cleanup of IPC queues... done ESS removing leftover shared memory and semaphores... done ESS removing semaphores files in / tmp / semfiles... done ----------Creating Frame Buffer Executing / usr / smart / bin / lakesCreate Frame Buffer / usr / smart / bin / lakesCreateFrameBuffer - Physical address: 0x11a2000 / usr / smart / bin / lakesCreateFrameBuffer - Bus address: 0x11a2000
* blocks = 1000, permissions = 777. / usr / smart / bin / lakesCreateFrameBuffer - Virtual address: 0x40091000 Writing inode tables: 0 / 1 done / usr / smart / bin / lakesCreateFrameBuffer - Size: 0xea6000 Writing superblocks and filesystem accounting information: done ---------FrameBuffer Creation Successful ----This file system will be automatically checked every 22 mounts or 180 days, whichever comes first Starting verification of NURAM: / smart / nvram / nvram _file... .Successfully verification and set NURAM: smart / nvram / nvram _file Running / usr / sbin / rpcbind --------ELT Protocol Module Version: 0.205 build date: Aug 16 20004 10:25:05 ---------ESS cleanup of IPC queues--------done ESS removing leftover shared memory and semaphores... done Collecting ESS files into / tmp / Logs / archive / save _110204_07:06... Cleaning / tmp directory... done Starting up System Control process ----------The ESS is initialized and starting required processes. ----------Please wait for system to become OPERATION Linlks System Kernal 2.4.20 - 20.9. xerox _denali.opt on an i686
July 2005 2-523
16A
Version: #1 Mon Aug 16 10:22:03 EDT 2004 Xerox Corp. XRX _ 0000aa71017a login: Removing Lakes IPC queues (except SC) Removing general use / tmp / tmpfiles directory... done Creating general use / tmp / tmpfiles directory... done **************************************************************** ***************** ESS System is 'OPERATIONAL ****************** **************************************************************** ___________________________________ Explanation network controller software is loaded and the network controller will now attempt to synchronize with the image processing PWB.
___________________________________________________ **************************************************************** ******** ESS System 'SYNCHRONIZED' with SYSTEM MANAGER ******** **************************************************************** **************************************************************** ************* DIGITAL COPIER PLATFORM 'AVAILABLE ************* **************************************************************** **************************************************************** ******************* UI PLATFORM 'AVAILABLE ******************* **************************************************************** _______________________________________ Explanation If the four messages are not received check the FireWire cable and the FireWire PWB installed in the image processing PWB module.
_______________________________________
16A
July 2005 2-524
19-401, 19-402, 19-403 Out of Memory Resources RAP

19-401 Out of memory - Stress Document. 19-402 Out of memory - Stress Job. 19-403 Out of memory with greater than one job in EPC. Also use this RAP when a fault code is not displayed but the machine fails to complete complex jobs. Also use this RAP when memory related messages appear e.g.: Resources low, will start shortly Please wait your job will start shortly System memory is full. Please wait while memory resources are made available to continue your job. Do not press the start button again the scanner will automatically or touch cancel your job.
19-404 Compressor Time-out RAP

19-404 Video compressor DVMA time-out
Initial Actions
Check for DADH misfeed. Check for jammed paper before the fuser. If the job has mixed originals, make sure that Mixed Size Originals is selected on the UI. Switch off the machine, then switch on the machine, GP 14.
Procedure
Perform the following: Perform 03-315, 325, 347, 348, 349, 355, 400, Image Processor PWB Failure RAP. Check the history files for DADH 05-XXX faults and if necessary perform the appropriate RAP. If prints are mostly black, fuzzy or scrambled make sure that all grounding straps are secure. If necessary perform 01A Ground Distribution RAP.
Initial Actions
Procedure
Perform the following: Reseat the EPC memory PWBs, (32-55 ppm) PL 3.20 Item 12 or (65-75 ppm) PL 3.10 Item 12. Check that there is sufficient EPC memory for the type of job that the customer is processing. Refer to GP 24 Memory Resources. Inform the customer of the minimum recommendation. If necessary install additional EPC memory, (32-55 ppm) PL 3.20 Item 12 or (65-75 ppm) PL 3.10 Item 12. The problem may be the EPC memory PWB. Install a new EPC memory PWB, (32-55 ppm) PL 3.20 Item 12 or (65-75 ppm) PL 3.10 Item 12.
July 2005 2-525
19-401, 19-402, 19-403, 19-404
19-406 Loopback DVMA Time-out RAP

19-406 Video loop back DVMA time-out detected.
19-407, 19-408 Middle Function DVMA Time-out RAP

19-407 Video middle function DVMA input time-out. 19-408 Video middle function DVMA output time-out.
Initial Actions
Initial Actions
Procedure
Perform the following: Perform 03-315, 325, 347, 348, 349, 355, 400, Image Processor PWB Failure RAP. Install a new image processor PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3. Perform SCP 6 Final Actions.
Procedure
19-406, 19-407, 19-408
July 2005 2-526
19-409 Video Job Integrity Fault RAP

19-409 Video determines that it cannot guarantee the integrity of the job being processed.
Initial Actions
If the job has mixed originals, make sure that Mixed Size Originals is selected on the UI. Switch off the machine, then switch on the machine, GP 14.
Procedure
July 2005 2-527
19-409
19-409
July 2005 2-528
20-302, 20-303 Fax Reset Failure RAP

The embedded fax PWB will automatically reset itself. 20-302 Unexpected reset on the embedded fax PWB due to hardware or software error. 20-303 Unrecoverable embedded fax PWB failed due to hardware or software error.
20-305 Fax System Low Memory Unrecoverable RAP

The embedded fax PWB will automatically reset itself. 20-305 Unrecoverable fax system low memory due to hardware or software error
Initial Actions
Make a backup of the phone book and the customer settings, using the NVM save and restore tool on the PWS. Refer to Portable Work Station and Tools, GP 5.
Initial Actions
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Check that the correct size of compact flash memory is installed: 32Mb for one telephone line. 256Mb for two telephone lines. The correct value of compact flash memory is installed. Y N Install the correct value of compact flash, PL 20.10 Item 3. Clear the images from the embedded fax PWB. Go to dC132 NVM Initialization. Select Embedded Fax NVM Initialization. Perform the routine, Reformat. The fault is cleared. Y N Go to dC132 fax card NVM initialization. Perform the routine All Fax Card NVM. The fault is cleared. Y N Reload the software GP 4. Re-install the Embedded Fax PWB. Go to SCP 6 and complete the final actions. Go to SCP 6 and complete the final actions.
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Clear the fax card NVM. Go to dC132, select Embedded Fax NVM initialization and perform the routine, Reformat. The fault is cleared. Y N Reload the software, GP 4. The fault is cleared. Y N Go to RAP 20G Embedded Fax Checkout. Go to SCP 6 and complete the final actions. Go to SCP 6 and complete the final actions.
July 2005 2-529
20-302, 20-303, 20-305
20-320 Fax Fault Not Cleared RAP

20-320 After five instances of an unrecoverable fax fault and has not been cleared by a card reset.
20-322 Fax Non-Volatile Device not Present RAP

20-322 The non-volatile device has not been installed on the embedded fax PWB.
Initial Actions Initial Actions

Make a backup of the phone book and the customer settings, using the NVM save and restore tool on the PWS. Refer to Portable Work Station and Tools, GP 5. Make a backup of the phone book and the customer settings, using the NVM save and restore tool on the PWS. Refer to Portable Work Station and Tools, GP 5.
Procedure Procedure
Switch off the machine, then switch on the machine, GP 14. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Check that the correct size of compact flash memory is installed: 32Mb for one telephone line. 256Mb for two telephone lines. Clear the fax card NVM. Go to dC132, NVM Initialization. Select Embedded Fax NVM initialisation. Perform the routine, Reformat. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Install new parts in the following order: Go to SCP 6 and complete the final actions. Compact Flash Memory, PL 20.10 Item 3. Embedded Fax PWB, PL 20.10 Item 4. The correct value of compact flash memory is installed. Y N Install the correct value of compact flash, PL 20.10 Item 3. Clear the fax card NVM. Go to dC132 NVM Initialization. Select Embedded Fax NVM initialisation. Perform the routine, Reformat. The fault is cleared. Y N Reload the software, GP 4. Switch off the machine, then switch on the machine, GP 14. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Check if the compact flash has been installed and plugged in correctly. Y N Remove and install the compact flash memory, PL 20.10 Item 3.
20-320, 20-322
July 2005 2-530
20-323, 20-324 Fax System Memory Low RAP

20-323 The fax system memory is low, less than 6Mb. 20-324 There is not enough memory to use the fax service.
20-327 Extended Fax PWB Failure RAP

20-327 The registers cannot be accessed on the extended fax PWB.
Initial Actions
Initial Actions
Procedure
Perform the following: Switch off the machine, then switch on the machine, GP 14. Check if the extended Fax PWB is installed, PL 20.10 Item 2. Check that the extended Fax PWB is connected correctly into the riser PWB. If an extended Fax PWB has just been installed and the Fax continues to reset with an error message. Perform the following: Remove the extended Fax PWB from the Embedded Fax PWB and install the Embedded Fax PWB back into the machine. Complete the removal procedure in 22-417 Embedded Fax Remove Failure RAP Remove the Embedded Fax PWB and install the Extended Fax PWB onto it. Install the Embedded Fax PWB and Extended Fax PWB and complete the install procedure.
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Check that the correct size of compact flash memory is installed: 32Mb for one telephone line. 256Mb for two telephone lines.
The correct value of compact flash memory is installed. Y N Install the correct value of Compact Flash Memory, PL 20.10 Item 3. Clear the Fax card NVM. Go to dC132 NVM Initialization. Select Embedded Fax NVM initialisation. Perform the routine, Reformat. The fault is cleared. Y N Install a new Compact Flash Memory, PL 20.10 Item 3. Go to SCP 6 and complete the final actions.
Install a new Extended Fax PWB, PL 20.10 Item 2.
July 2005 2-531
20-323, 20-324, 20-327
20-331, 20-339, 20-341 Fax Network Line 1 Fault RAP

20-331 No communication via the PSTN 1 port. 20-339 Fault at fax port 1 on the fax card. 20-341 Miscellaneous faults on the embedded fax PWB.
20-332, 20-340 Fax Network Line 2 Fault RAP

20-332 No communication via the PSTN 2 port. 20-340 Fault at port 2 on the extender fax PWB.
Initial Actions
Initial Actions
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Check the connection pins on the Extended Fax PWB, GP 7. The pins are good. Y N Install a new Extended Fax PWB, PL 20.10 Item 2. Check that the customer line is operational, plug a phone into the line and check for a dial tone. If a phone is not available then use a line test tool, PL 26.10 Item 3. The phone line connection is good, Y N The telephone line has a fault, inform the customer to have the line checked by the telephone company. Install new parts in the following order: Telephone cable, PL 20.10 Item 8. Embedded Fax PWB, PL 20.10 Item 4.
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Check the connection pins on the extended Fax PWB, GP 7. The pins are good. Y N Install a new Extended Fax PWB, PL 20.10 Item 2. Check that the customer line is operational, plug a phone into the line and check for a dial tone. If a phone is not available then use a line test tool, PL 26.10 Item 3. The phone line connection is good, Y N The telephone line has a fault, inform the customer to have the line checked by the telephone company. Install new parts in the following order: Telephone cable, PL 20.10 Item 8. Embedded fax PWB, PL 20.10 Item 4.
20-331, 20-339, 20-341, 20-332, 20-340
July 2005 2-532
20-342 Fax File Integrity Fault RAP

20-342 An error has occur when accessing the file on a non-volatile device.
20-701 Fax Phone Book Download Failed RAP

20-701 The fax phone book down load failed.
Initial Actions
Initial Actions
Check that the embedded fax PWB is correctly grounded. Ensure that the grounding strip, PL 20.10 Item 7 is securely attached to the bracket of the embedded fax PWB. Make a backup of the phone book and the customer settings, using the NVM save and restore tool on the PWS. Refer to Portable Work Station and Tools, GP 5.
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Check that the correct size of compact flash memory is installed: 32Mb for one line. 256Mb for two lines. The correct value of compact flash memory is installed. Y N Install the correct value of compact flash memory, PL 20.10 Item 3. Clear the fax card NVM. Go to dC132 NVM Initialization. Select Embedded Fax NVM initialisation. Perform the routine, Reformat. The fault is cleared. Y N Reload the software, GP 4. Go to SCP 6 and complete the final actions.
Procedure
Switch off the machine, then switch on the machine, GP 14. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Retry to download the fax phone book. The phone book down loads. Y N Check the connection between the Embedded Fax PWB PL 20.10 Item 4 and the Riser PWB PL 3.11 Item 6, GP 7. The connections are good. Y N Install new parts as necessary: Riser PWB, (32-55 ppm) PL 3.15 Item 3 or (65-75 ppm) PL 3.11 Item 6. Embedded Fax PWB, PL 20.10 Item 4.
The fault still occurs. Y N Go to SCP 6 and complete the final actions. Install a new compact flash memory, PL 20.10 Item 3. The fault still occurs. Y N Go to SCP 6 and complete the final actions. Reload the software, GP 4. Go to SCP 6 and complete the final actions.
July 2005 2-533
20-342, 20-701
20A Fax Entry RAP

Use this RAP to isolate components which contribute to Fax communications failure.
20B Unable To Send A Fax RAP

Use this RAP to isolate components which contribute to a send failure.
Initial Actions
Check that the telephone line cables are properly connected. Fax Line 1 from the telephone line outlet connects to line 1 socket on the machine. Fax line 2 (if installed) from the telephone line outlet connects to line 2 socket on the machine. NOTE: The third socket (8 pin PJ45) on the Fax PWB should not be used (if present). Check the Fault History. If the fault codes are 20-331, 20-339, 20-341 or 20-332, 20-340, then go to the appropriate RAP. Check the Fax setup for any active feature that would inhibit the sending of a Fax, such as: Delayed start time, Local name and ID are set, Dialing type or junk Fax prevention. Enter Tools / Fax Setup and check the following: Country setting Line Selection Line Configuration
Initial Actions
Refer to the 20A Fax Entry RAP and complete all of the initial actions.
Procedure
Verify with the customer that PSTN / PABX (Public Switched Telephone Network / Private Automatic Branch Exchange) line is operational. Connect a telephone handset into line outlet and listen for a dial tone. Use a known good telephone handset. The dial tone is present. Y N Use the line test tool, PL 26.10 Item 3 to check the telephone line. The green normal indicator light is on. Y N Ask the customer to request a line check by the telephone company. Use a telephone handset to dial a known good number. The ring back is heard. Y N Ask the customer to request a line check by the telephone company. Enable audio line monitor (Enter Tools / Fax setups / Fax Transmission defaults / audio line monitor) and set to ON and High volume. Dial the Fax number and listen for a dial tone or dialing and answer tones. A Fax tone is present. Y N Enter Fax dC Routines, dC131 NVM Read / Write. Reset the value at the following location: 20-281 Line1CurrentDetect = 0 20-282 Line2CurrentDetect = 0 A Fax tone is present. Y N Go to the 20G Embedded Fax Checkout. Install new components as necessary: Embedded Fax PWB, PL 20.10 Item 4. Telephone cable, PL 20.10 Item 8.
Enter dC109 Embedded Fax Protocol Report and check for error codes. Enter Tools / Fax Setups / Fax Reports. Print a Activity Report and check for error codes.
Procedure
The Fax tab is available Y N Go to 20F Fax Tab Not Available RAP. The machine will send a Fax to all machines. Y N The machine will send a fax to some machines. Y N Go to 20B Unable To Send A Fax RAP. Go to 20C Unable To Send A Fax To Some Machines RAP. The machine will receive a fax from the remote machine. Y N Go to 20D Unable To Receive A Fax RAP. The Fax prints out. Y N Go to 20E Fax Will Not Print RAP. The fault is cleared. Y N Go to 20G Embedded Fax Checkout RAP. The Fax is working correctly. Send a three page test Fax to a known good Fax machine. Print a Protocol Report and check for errors. A Status Indicator RAPs
The Fax is working correctly. Send a three page test Fax to a known good Fax machine. Print a Protocol Report and check for errors. The dial tone - dialling answer tones are present. Y N The exchange is receiving the digits too quickly or is not processing the digits correctly. Ask the customer if the exchange is DTMF (Dual Tone Multiple Frequency) or pulse dialing. Perform the following: Ensure that the machine is set for the correct dialing tone. Enter Fax dC Routines, dC131 NVM Read / Write. Reset the values at location 20-230 FaxLine1DialTypeDef and at location 20-231 FaxLine2DialTypeDef set to 0 = Tone or 1 = Pulse. B WorkCentre Pro 275 Family (CC232-WCP275F)
20A, 20B
July 2005 2-534
B Insert a pause ( , ) between the first and second digit of the dial string. In the Dialling Options select Dialling Characters / Pause / Add Character / Save. Y N Check the number for a voice or tone answer. Check that the values at location 20-461 to 20-466 are set to the correct defaults to match the appropriate country setting.
The Fax only dials once and hangs up or the busy tone has unusual timing, frequency or level. The busy tones are recognized. Y N Check the number for a voice or tone answer. Check that the values at location 20-461 to 20-466 are set to the correct defaults to match the appropriate country setting. The Fax is working correctly. Send a three page test Fax to a known good Fax machine. Print a Protocol Report and check for errors. Re-enter the details from the fax options Check that the customer is dialing the correct number. The number is correct. Y N Ask the customer to dial the number using the appropriate access codes. Enable audio line monitor (Enter Tools / Fax setups / Fax Transmission defaults / audio line monitor) and set to ON and High volume. Dial the Fax number and listen for a dial tone or dialing and answer tones. A Fax tone is present. Y N Enter Fax dC Routines, dC131 NVM Read / Write. Reset the value at the following location: 20-281 Line1CurrentDetect = 0 20-282 Line2CurrentDetect = 0 A Fax tone is present. Y N Go to the 20G Embedded Fax Checkout. Install new components as necessary: Embedded Fax PWB, PL 20.10 Item 4. Telephone cable, PL 20.10 Item 4.
The Fax is working correctly. Send a three page test Fax to a known good Fax machine. Print a Protocol Report and check for errors. Re-enter the details from the fax options
The Fax is working correctly. Send a three page test Fax to a known good Fax machine. Print a Protocol Report and check for errors. The dial tone - dialling answer tones are present. Y N The exchange is receiving the digits too quickly or is not processing the digits correctly. Ask the customer if the exchange is DTMF (Dual Tone Multiple Frequency) or pulse dialing. Perform the following: Ensure that the machine is set for the correct dialing tone. Enter Fax dC Routines, dC131 NVM Read / Write. Reset the values at location 20230 FaxLine1DialTypeDef and at location 20-231 FaxLine2DialTypeDef set to 0 = Tone or 1 = Pulse. Insert a pause ( , ) between the first and second digit of the dial string. In the Dialling Options select Dialling Characters / Pause / Add Character / Save.
The Fax only dials once and hangs up or the busy tone has unusual timing, frequency or level. Are the busy tones recognized.
July 2005 2-535
20B
20C Unable To Send A Fax To Some Machines RAP

Use this RAP to isolate components which contribute to a failure to send a Fax to some machines.
20D Unable To Receive A Fax RAP

Use this RAP to isolate components which contribute to the Fax not received from the machine.
Initial Actions
Initial Actions
Procedure
The correct number is being dialled to make the connection. The connection is made. Y N The exchange is not processing the digits correctly, the machine needs longer pause between digits. Insert a pause ( , ) between the first and second digit of the dial string. In the Dialling Options select Dialling Characters / Pause / Add Character / Save. Call the Fax number from a known good telephone and listen for the answer Fax tone. The Fax tone is heard. Y N Fax on remote end is not picking up or no Fax is connected. Advise customer to check the machine at the remote end. Print a Protocol Report. The Protocol Report shows RNR (Receive Not Ready) is received from the remote Fax repeatedly until time out and DCN (Disconnect). The remote Fax receives and prints the Fax. Y N Compatibility problem with remote Fax. Print another Protocol Report and check for communication errors. The Protocol Report shows MCF (Message Confirmation) is not sent by the remote Fax (last page), only DCN (Disconnect). The failure report printed out but the remote Fax prints multiple copies of the job or failed page. Y N The Fax is working correctly. Send a three page test Fax to a known good Fax machine. Print another Protocol Report and check for errors. The machine will resend up to 10 times before printing the failure report. Enter Tools / Fax Setups / Fax Transmission Defaults / Automatic Resend. Set Auto Resend Attempts to 1 or 2.
Procedure
Verify with the customer that PSTN / PABX (public switched telephone network / private automatic branch exchange) line is operational. Use a known good telephone handset or use the line test tool, PL 26.10 Item 3 to check the telephone line. The dial tone is present. Y N Ask the customer to request a line check by the telephone company. Ensure Fax service is enabled and supported on that line by a PBX administrator. Call the Fax number from a independent telephone line and listen for a Fax tone. The machine answers and a Fax tone is heard. Y N Check that the values at location 20-222 and at location 20-654 to 20-658 are set to the correct defaults to match the appropriate country setting. The machine answers and a Fax tone is heard. Y N Go to the 20G Embedded Fax Checkout Install new components as necessary: Embedded Fax PWB, PL 20.10 Item 4. Compact Flash Memory, PL 20.10 Item 3.
The Fax is working correctly. Send a three page test Fax to a known good Fax machine. Print a Protocol Report and check for errors. Receive a three page test Fax from the original Fax machine. Print a Protocol Report and check for errors. The Protocol Report shows communication failure after CSI / DIS (Called subscriber identified / Digital identification signal) or DCS / TCF (Digital command signal / Training check) or after V34-PH2 / V34-PH3 or EQM (Eye Quality Monitor) value greater than 5000. Y N The problem may be intermittent, inform the operator of the remote machine, they should report the problem to the telephone company. Perform the following: Enter Fax dC Routines, dC131 NVM Read / Write. Reset the values at the following location: Set line receive (RX) starting speed 20-289 and 20-290 to 11 = 14400. If the problem still exists try another lower speed: 12 = 12000, 13 = 9600, 14 = 7200, 15 = 4800, 16 = 2400 Send a three page test Fax from a known good Fax machine. Print a Protocol Report and check for errors.
20C , 20D
July 2005 2-536
20E Fax Will Not Print RAP

Use this RAP to solve fax printing problems.
20F Fax Tab Not Available RAP

Use this RAP to isolate the problem when the Fax tab is not available or greyed out.
Initial Actions
Check the condition of the paper in all trays. Refer to IQ1 and GP 20. Check that the paper trays are loaded with the appropriate paper sizes for printing the Fax.
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Check for the correct installation of the embedded fax option. Refer to the system administration guide CD1, for the install instruction. Follow the screen prompts.
Procedure
If the received Fax has mixed size documents (example, the first prints are 8.5 x 11 and then followed by 8.5 x 14 prints). Check in the All Incomplete Jobs queue, the job will print 8.5 x 11 pages without printing 8.5 x 14 pages and then the job will be deleted. Perform the following: In Tools menu, go to Fax setup and select: Receive Defaults. Receive Printing mode and change to Manual. In paper sizes, select correct page for each size to match the paper in the tray. Save and then change back to Auto. Save and Exit.
Procedure
The Fax tab is displayed on the user interface screen. Y N The Fax installation was not completed. Go to Tools / Options services / Embedded Fax. Select Enable and Save. Switch off the machine and switch on the machine, GP 14. This will initiate the Fax Install Wizard and follow the prompts on the screen to complete the install of the Fax. The Fax tab is displayed after installation. Y N Check that the Fax PWB and the Compact Flash memory are installed correctly. Switch off the machine, GP 14. Remove and install the Compact Flash card. Check the connection between the Embedded Fax PWB and the Riser PWB, PL 20.10. Check the connection between the Image Processing PWB and the Riser PWB, PL 3.10. Switch on the machine, GP 14.
If the User Interface is asking for a size paper that is not loaded in trays. Perform the following: In Tools menu, go to Fax setup and select: Receive Defaults. Receive Printing mode. Select manual, change small paper setting to None and Save. NOTE: For small, long and large paper sizes select NONE if the corresponding paper is not loaded in the paper trays. Change setting to Auto and Save.
The super fine tab is displayed. Y N The Server Fax may be enabled. Go to Tools / Optional Services / Embedded Fax and press enable Embedded Fax. This will disable the Server Fax. After installing Embedded Fax. The Fax selection tab is greyed out and requesting a pass code to enable the Embedded Fax (Scan to E-mail fitted). Y N The Fax is installed correctly. Send a three page test Fax to a known good Fax machine. Print a Protocol Report and check for errors. Perform AltBoot on the Network Controller to reload Network Controller software, GP 5. NOTE: Software should only be loaded on a working machine. Loading or reloading software onto a machine (or Fax card) that has a fault will not work.
July 2005 2-537
20E , 20F
20G Embedded Fax Checkout

Use this RAP to check for problems with the embedded Fax PWB.
A Go to SCP 6 and perform the final actions.
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Check that the Embedded Fax PWB is located correctly, Figure 1. Check that the embedded fax PWB is correctly grounded. Ensure that the grounding strip, PL 20.10 Item 7 is securely attached to the bracket of the embedded fax PWB. If an extended fax PWB has just been installed and the fax continues to reset with an error message. Refer to 20-327 Extended Fax PWB failure RAP For copy quality defects, go to IQ9 Unacceptable Received Facsimile Image Quality RAP.
Image processing PWB Riser PWB
Embedded Fax PWB
Procedure
Go to Flag 1. Check the voltages at PJ55. (32-55 ppm) P/J155. (65-75 ppm) P/J155
The voltages are good. Y N Refer to the following: 01B 0V Distribution RAP. 01D +3.3V Distribution RAP 01E +5V Distribution RAP 01F +12V Distribution RAP
If necessary install a new Riser PWB, (32-55 ppm) PL 3.15 Item 3 or (65-75 ppm) PL 3.11 Item 6. Switch off the machine GP 14. Disconnect the following: The Embedded Fax PWB from the Riser PWB. The Riser PWB from the Image Processing PWB. NOTE: The riser PWB may also be connected to the Firewire PWB. If necessary unplug the Firewire PWB. Check that the connectors are clean and not damaged. If the connectors are damaged then install new components as necessary: Riser PWB, (32-55 ppm) PL 3.15 Item 3, (65-75 ppm) PL 3.11 Item 6. Embedded Fax PWB, PL 20.10 Item 4. Image Processing PWB, (32-55 ppm) PL 3.20 Item 3, (65-75 ppm) PL 3.10 Item 3.
Reconnect the following: The Riser PWB to the Image Processing PWB. NOTE: If necessary reconnect the Firewire PWB. The Embedded Fax PWB to the Riser PWB.
Switch on the machine, GP 14. The fault is cleared. Y N Return to the original fault code RAP and perform the remaining actions in the procedure. A Status Indicator RAPs
20G
July 2005 2-538
20H Embedded Fax PWB Voltage Checkout

Use this procedure when there is image quality defects with the fax. The image quality defects are caused by electrical noise on the line.
Procedure
CAUTION If a grounding problem, or a fax received during the check. The voltage on the test pads can be between 50 to 100V AC. 1. 2. 3. 4. 5. 6. 7. 8. 9. Switch off the machine, GP 14. Disconnect the Fax cable and Firewire cable from the image processing PWB. Remove the Embedded Fax PWB, PL 20.10 Item 4. Remove the safety cover, PL 20.10 Item 1 and the lower cover, PL 20.10 Item 5. Remove the Extended Fax PWB, PL 20.10 Item 2. Install the Embedded Fax PWB. Connect the Fax cable and Firewire cable. Switch on the machine, GP 14. On the multimeter, select the AC volts and auto range. Check that the voltage is between 0 and less than 1V on the test pads. For line 1. Measure between test pad 1 and test pad 2 and between test pad 2 and test pad 3, Figure 1. For line 2. Measure between test pad 4 and test pad 5 and between test pad 5 and test pad 6, Figure 1.
If the voltage is more than 1V, there is electrical noise on the line and can cause the image quality defects. Arrange for the appropriate authority to check the telecommunication line. If the voltage is between 50 and 100V AC, this indicates a possible ground connection problem. Refer to 01A Ground Distribution RAP and check the embedded fax ground connection. If the machine ground connections are good, request that the customer has the power outlet socket checked.
July 2005 2-539
20G, 20H
Line 1 test pads 1, 2 and 3
Line 2 test pads 4, 5 and 6
Figure 1 Line 1 and line 2 test pads
20H
July 2005 2-540
22-300 AHA End of Record Error RAP

22-300 AHA end of record error (Advanced Hardware Architecture). Registration guide
Initial Actions
Clear obstructions from the paper path.
Procedure
Switch off the machine, then switch on the machine, GP 14. Figure 1. Check the conductive path between the transfer / detack corotron halo guide and the bias contact, PL 8.15 Item 23. A bad contact can cause a corrupted image on the print. Clean the transfer / detack corotron and check for signs of arcing, ADJ 9.1. Figure 1, Check and if necessary clean the area of the halo guide, registration guide. Check the bias contact, connection. Check that the bias is available at the halo guide while the machine is in run mode. For the voltage range of the registration chute bias, refer to 09-060 HVPS Fault RAP.
Halo guide
Xerographic contamination may be caused by the failure of the scorotron cleaner, go to the 09-341, 09-342 Scorotron Cleaning Failure RAP. NOTE: If the fault has been caused by contamination and showing a CQ defect of banding on the prints. Check the fuser module stripper fingers for contamination. If necessary clean the stripper fingers or install a new stripper fingers (32-55 ppm) PL 10.8 Item 4, (6575 ppm) PL 10.10 Item 4.
Check the machine fault history for other fault codes that occurs around the same time as the 22-300 fault code and follow the related RAP. If 22-300 codes persist, the jobs may be beyond the capabilities of the machine. Request the customer to select job parameters that are within the capabilities of the machine.
Registration chute bias connection
Bias contact
Transfer/detack corotron
July 2005 2-541
22-300
22-306 to 22-315, 22-801, 814 System Error RAP

22-306 No proposal for rejection. 22-307 Reschedule Error. Can not find reschedule point for rejection. 22-309 No accept time out error. Consecutive no accepts received from a module exceeds the threshold value (20). Five consecutive 22-309s will cause a 22-819. 22-310 Image sequence error. Job terminated. 22-315 Module completion no response fault. One or more modules did not respond with completion message. 22-801 Module completion message received after IOT returned to standby. 22-814 Module registration late error. Module registration message received beyond required time window.
22-316, 22-810, 22-820 Capability That Does Not Exist RAP

22-316 Job requires a paper tray that does not exist. Job terminated. 22-810 Job required IOT capability that does not exist. Job terminated. 22-820 Job required finishing capability that does not exist. Job terminated.
Procedure
The job will be terminated and must be resent with acceptable instructions that are within the capabilities of the machine. If the error recurs, switch off the machine, then switch on the machine, GP 14.
Initial Actions
Switch off the machine, then switch on the machine, GP 14. Check for and clear any obstructions in the paper path.
Procedure
If a 22-315 fault code is displayed, go to the 06-340 ROS Laser Failure RAP. If the problem persists, the jobs may be beyond the capabilities of the machine. Request the customer to select job parameters that are within the capabilities of the machine.
22-306 to 22-315, 22-801, 814, 22-316, 22-810, 22-820
July 2005 2-542
22-370 Cannot Communicate to the XSA Database RAP

22-370 A loss of data communications between the image processing PWB and the network controller. The Xerox Standard Accounting (XSA) feature will only be available on a System Terminal (ST) devices. The administrator enables the feature through the machine user Interface or by a Web user interface.
22-400 to 22-403 Option Install Failure RAP

22-400 The system manager failed to install the network scanning (scan to file) option. 22-401 The system manager failed to install the server fax option. 22-402 The system manager failed to install the E-mail (scan to E-mail) option. 22-403 The system manager failed to install the internet fax option.
Procedure
Perform the following: Switch off the machine, then switch on the machine, GP 14. Check the connections between the image processing PWB and the network controller. Refer to 03-340, 03-416 Image Processing PWB and Network Controller Faults RAP.
Procedure
Perform the following: Switch off the machine, then switch on the machine, GP 14. Enter Machine status / Machine Details / System Software Version. The version number should start with 7. If the software version starts with the number 6 or 8, this is a WorkCentre model and does not support internal fax option. Select Machine Hardware Option Configuration and check: The network controller: Present. Check that the Firewire cable is connected between the network controller and the image processor PWB module, PL 16.10 Item 12. The net work controller RAM should be a minimum of 96Mb. If less then 96Mb then increase the memory capacity, PL 16.10 Item 9. If unknown, then check the image processor cable is connected correctly at the network controller and at the image processor PWB module, PL 16.10 Item 12. Reinstall the failed option. Refer to the system administration guide CD1, for the install instruction. Enter the kit option number found in the software options kit.
July 2005 2-543
22-370, 22-400 to 22-403
22-404 to 22-406 Option Install Failure RAP

22-404 The system manager failed to install the network accounting (JBA) option. 22-405 The system manager failed to install the on demand image overwrite option. 22-406 The system manager failed to install the immediate image overwrite option.
22-407 Embedded Fax Install Failure RAP

22-407 The system manager failed to install the embedded fax option.
Initial Actions
Check if the Fax tab is greyed out. Check that the compact flash is installed correctly.
Procedure
Perform the following: Switch off the machine, then switch on the machine, GP 14. Reinstall the failed option. Refer to the system administration guide CD1, for the install instruction. Enter the kit option number found in the software options kit.
Procedure
Perform the following: Switch off the machine, then switch on the machine, GP 14. Go to 20G Embedded Fax Checkout. Reinstall the embedded fax option. Refer to the system administration guide CD1, for the install instruction. Follow the screen prompts.
22-404 to 22-406, 22-407
July 2005 2-544
22-410 to 22-416 Option Remove Failure RAP

22-410 The system manager failed to remove the network scanning (scan to file) option. 22-411 The system manager failed to remove the server fax option. 22-412 The system manager failed to remove the E-mail (scan to E-mail) option. 22-413 The system manager failed to remove the internet fax option. 22-414 The system manager failed to remove the network accounting (JBA) option. 22-415 The system manager failed to remove the on demand image overwrite option. 22-416 The system manager failed to remove the immediate image overwrite option.
22-417 Embedded Fax Remove Failure RAP

22-417 The system manager failed to remove the embedded fax option.
Procedure
Perform the following: Switch off the machine, then switch on the machine, GP 14. To remove the option perform the following: 1. 2. 3. 4. 5. 6. 7. Press the (Access) button to enter the Tools pathway. On the key pad enter (1111) or the current password and select Enter. Select Go to Tools. Wait for the screen to refresh and select More. Select Optional Services. Select the option to be disabled. Select Disable. NOTE: An option must be disabled before it can be removed. 8. 9. Select Save Wait for the screen to refresh and select the failed option.
Procedure
Perform the following: Switch off the machine, then switch on the machine, GP 14. To remove the option perform the following: 1. 2. 3. 4. 5. 6. 7. Press the (Access) button to enter the Tools pathway. On the key pad enter (1111) or the current password and select Enter. Select Go to Tools. Wait for the screen to refresh and select More. Select Optional Services. Select the option to be disabled. Select Disable. NOTE: An option must be disabled before it can be removed. 8. 9. Select Save Wait for the screen to refresh and select the failed option.
10. Select Remove 11. Select Save 12. Select Confirm 13. Select Exit Tools 14. The machine system reboots. After the machine system reboot. A Fax Install window appears and the options are to View Install Information, Install now or Install later. Select the option required. 15. The network controller, if fitted will reset with the new configuration. When complete the optional feature removed will not appear in the machine user interface screen. If the embedded fax remove failure still occurs, go to dC132 NVM initialization and select All Copier NVM and reset the NVM. If the embedded fax PWB is to be removed from the machine. Switch off the machine, GP 14. Remove the embedded fax PWB. Switch the machine on, GP 14. Perform the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. An Options not detected window appears. Select SA confirm. Enter password (1111). Select Enter. Select line 1 fax card. Select Confirm removal of selected option. Repeat for line 2 fax card. Select Confirm removal of selected option. Select Confirm.
10. Select Remove 11. Select Save 12. Select Confirm 13. Select Exit Tools 14. The machine system reboots. 15. The network controller will reset with the new configuration. When complete the optional feature removed will not appear in the machine user interface screen. If the fault is not cleared then reload the software, GP 4.
10. Select Save.
July 2005 2-545
22-410 to 22-416, 22-417
22-419 Embedded Fax Enable Failure RAP

22-419 The system manager failed to enable embedded fax option.
22-421 Embedded Fax Disable Failure RAP

22-421 The system manager failed to disable embedded fax option.
Procedure
Perform the following: Switch off the machine, then switch on the machine, GP 14. Go to 20G Embedded Fax Checkout. To enable the option perform the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. Press the (Access) button to enter the Tools pathway. On the key pad enter (1111) or the current password and select Enter. Select Go to Tools. Wait for the screen to refresh and select More. Select Optional Services. Select the Embedded fax. Select Enable. Select Save Select Exit Tools
Procedure
Perform the following: Switch off the machine, then switch on the machine, GP 14. To disable the option perform the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. Press the (Access) button to enter the Tools pathway. On the key pad enter (1111) or the current password and select Enter. Select Go to Tools. Wait for the screen to refresh and select More. Select Optional Services. Select the Embedded fax. Select Disable. Select Save Select Exit Tools
10. The network controller, if fitted will reset with the new configuration. When complete the optional feature removed will not appear in the machine user interface screen.
10. The network controller, if fitted will reset with the new configuration. When complete the optional feature removed will not appear in the machine user interface screen. The embedded fax disable failure still occur. Go to dC132 NVM initialisation and select All Copier NVM and reset the NVM.
22-419, 22-421
July 2005 2-546
22-450 Test Pattern Standard Grey Level Too High RAP

22-450 The image quality adjustment routine has determined that the test pattern standard deviation is too high. The standard deviation of the grey levels of the test pattern as scanned by the scanner is too high.
22-451 Test Pattern Average Grey Level Too Low RAP

22-451 The image quality adjustment routine has determined that the average grey level of the test pattern is too low. The grey part of the test pattern as measured by the scanner is too dark (i.e. low grey levels = dark). If this fault occurs the (IQA) image quality adjustment factor will not be readjusted and stay as it is.
Initial Actions
Load A4 (8.5x11 inch) white paper LEF in the Bypass Tray.
Initial Actions
Procedure
Run print samples using a test pattern and inspect the copy quality. All copy quality defects must be rectified before running the image quality adjustment routine. Streaks and non-uniform halftone prints can cause the code to be shown. Take print samples to check image quality. Refer to IQ1 Image Quality Entry RAP to resolve image quality defects.
Procedure
Perform the following: Make print samples and if the images are dark or black refer to IQ1 Image Quality Entry RAP to resolve image quality defects for dark or black images. Check that the image quality adjustment factor in the NVM is not too high causing the ROS to have a high level output and very dark test pattern. Enter dC131 location 06-04 image quality adjustment factor and reset value to 100. Reboot the machine and repeat the ADJ 9.2 Image Quality Adjustment Routine. Check in dC131 location 06-01 ROS light level, is correct and not set high. Enter dC131 location 06-01 ROS light level and reset value to default. Reboot the machine and repeat the ADJ 9.2 Image Quality Adjustment Routine. Check that the developer bias is not set high. Enter dC131 location 09-021 developer bias print level and reset value to default. If the fault still occurs the ROS output level may be too high. Go to the RAP 03-395, 396, 852, 853 IOT PWB Fault RAP.
July 2005 2-547
22-450, 22-451
22-452 Test Pattern Average Grey Level Too High RAP

22-452 The image quality adjustment routine has determined that the average grey level of the test pattern is too high. The grey part of the test pattern as measured by the scanner is too light (i.e. high greys levels = light). If this fault occurs the (IQA) image quality adjustment factor will not be re-adjusted and will stay as it is. Subsequent IQ will not be altered.
22-760 IQA Factor Set to Maximum RAP

22-760 The (IQA) image quality adjustment factor has been set to the maximum value (dark). The fault will occur if the test pattern is light, but not light enough to create a 22-452 fault. This may result in subsequent image quality being too dark, as the ROS output level may be too high. Check in fault history to find a 22-760 failure.
Initial Actions
Initial Actions
Procedure
Perform the following: Check that the test pattern was fed through the document handler the correct way up. Make print samples and if the images are light or white refer to IQ1 Image Quality Entry RAP to resolve image quality defects for light or white images. Check that the image quality adjustment factor in the NVM is not too low causing a high ROS light level output, and very light test pattern. Enter dC131 location 06-04 (IQA) image quality adjustment factor, reset value to 100. Reboot the machine and repeat the ADJ 9.2 Image Quality Adjustment Routine. Check in dC131 location 06-01 ROS light level, is correct and not set low. Enter dC131 location 06-01 ROS light level, reset value to default. Reboot the machine and repeat the ADJ 9.2 Image Quality Adjustment Routine. Check that the developer bias is not set low. Enter dC131 location 09-021 developer bias print level and reset value to default. If the fault still occurs the ROS output level may be too low. Go to the RAP 03-395, 396, 852, 853 IOT PWB Fault RAP.
Procedure
Perform the following: Check that the test pattern was fed through the document handler the correct way up. Make print samples and if the images are light or white refer to the IQ1 Image Quality Entry RAP to resolve image quality defects for light or white images. Check that the image quality adjustment factor in the NVM is not too, low causing high ROS light level output, and very light test pattern. Enter dC131 location 06-04 (IQA) image quality adjustment factor, reset value to 100. Reboot the machine and repeat the ADJ 9.2 Image Quality Adjustment Routine. Check in dC131 location 06-01 ROS light level, is correct and not set low. Enter dC131 location 06-01 ROS light level, reset value to default. Reboot the machine and repeat the ADJ 9.2 Image Quality Adjustment Routine. Check that the developer bias is not set low. Enter dC131 location 09-021 developer bias print level and reset value to default. If the fault still occurs the ROS output level may be too low. Go to the RAP 03-395, 396, 852, 853 IOT PWB Fault RAP.
22-452, 22-760
July 2005 2-548
22-761 IQA Factor Set to Minimum RAP

22-761 The (IQA) image quality adjustment factor has been set to the minimum value (light). The fault will occur if the test pattern is dark, but not dark enough to create a 22-451 fault. This may result in subsequent image quality being too light, as the ROS output level may be too low. Check in fault history to find a 22-761 failure.
22-819, 22-831 to 22-837 Time Out Error RAP

The 22-83x faults occur when the service fails to respond to the job queue request. This is either because it is busy processing a previous job request, or has failed or locked up. 22-819 Cycle up / cycle down loop failure. Job terminated. Can be caused by five consecutive 22-309s. 22-831 List jobs request timed out between image processor and user interface. 22-832 List jobs request timed out between image processor and network controller print service. 22-833 List jobs request timed out between image processor and network controller scan to file. 22-834 List jobs request timed out between image processor and network controller scan to fax / server fax service. 22-835 List jobs request timed out between queue utility and either DC job service or the embedded fax services. 22-836 Network controller scan to distribution service not responding to List jobs RPC call for scan to E-mail or for internet fax. 22-837 List jobs request time out between the image processor and file 2 E-Fax services.
Initial Actions
Procedure
Perform the following: Make print samples and if the images are dark or black refer to the IQ1 Image Quality Entry RAP to resolve image quality defects for dark or black images. Check that the image quality adjustment factor in the NVM is not too high causing high ROS light level output and very dark test pattern. Enter dC131 location 06-04 (IQA) image quality adjustment factor and reset value to 100. Reboot the machine and repeat the ADJ 9.2 Image Quality Adjustment Routine. Check in dC131 location 06-01 ROS light level, is correct and not set high. Enter dC131 location 06-01 ROS light level and reset value to default. Reboot the machine and repeat the ADJ 9.2 Image Quality Adjustment Routine. Check that the developer bias is not set high. Enter dC131 location 09-021 developer bias print level and reset value to default. If the fault still occurs the ROS output level may be too high. Go to the RAP 03-395, 396, 852, 853 IOT PWB Fault RAP.
Initial Actions
Check for and clear any obstructions in the paper path. Check for other fault codes generated about the same time, in case a more relevant fault code has been generated.
Procedure
Switch off the machine, then switch on the machine, GP 14. Go to the fault history (GP 2) and perform the relevant RAP for the fault that occurred prior to any of the above faults occurring. If the problem persists, the jobs may be beyond the capabilities of the machine. Request the customer to select job parameters that are within the capabilities of the machine.1
July 2005 2-549
22-761, 22-819, 22-831 to 22-837
22-761, 22-819, 22-831 to 22-837
July 2005 2-550
OF1 Audible Noise RAP

Use this RAP to isolate unusual noises in the machine. NOTE: Due to the intermittent nature of unusual noises, this RAP can only give guidance on how to isolate noises. This RAP will not find all possible causes. When machines become old and worn, unusual noises may arise that are not covered in this RAP.
Remove the fuser module to eliminate the noise caused by the fuser. If the source of the noise is the fuser, go to the Fuser check out.
Enter dC330 code 04-010 and add code 08-070 to energize the registration clutch. The registration rolls and the jam clearance knob 4c rotate. Enter dC330 code 10-065 Vac. transport fan, to run the vacuum transport fan, PL 10.20 Item 15. Enter dC330 code 08-060 motor slow or code 08-062 motor fast, to run the duplex transport motor. The duplex transport rolls rotate, (32-55 ppm), PL 8.22 or (65-75 ppm), PL 8.20. Enter dC330 code 10-030 Invert Mot Fwd Slow, to rotate the nip split shaft, (32-55 ppm), PL 10.13 Item 4 or (65-75 ppm), PL 10.11 Item 4. Enter dC330 code 10-035 Invert Mot Rev Slow, to rotate the nip split shaft and the jam clearance knob 2b rotates, (32-55 ppm), PL 10.13 Item 4 or (65-75 ppm), PL 10.11 Item 4. Enter dC330 code 10-040 Invert Mot Rev Duplex, to rotate the nip split shaft and the jam clearance knob 2b rotates fast, (32-55 ppm), PL 10.13 Item 4 or (65-75 ppm), PL 10.11 Item 4. Enter dC330 code 10-045 Invert Path solenoid, energizes the solenoid and moves the inverter gate, (32-55 ppm), PL 10.14 Item 8 or (65-75 ppm), PL 10.13 Item 14. Enter dC330 code 10-050 Invert Nip solenoid, energizes the solenoid and moves the nip split shaft, (32-55 ppm), PL 10.13 Item 4 or (65-75 ppm), PL 10.11 Item 4. Squeaks. Possible causes are: Contamination of the drive shafts and the bearings. Bearings in cooling fans. Incorrectly adjusted or worn drive belts. Incorrectly aligned or damaged parts. Clean the components. Remove and clean the drive shafts, bearings and then lubricate. Refer to ADJ 4.1 Machine Lubrication. Adjust the components if necessary. Check for parts that are damaged or out of position. Refer to ADJ 8.1 Transport Drive Belt and adjust the belt tension as required. Install new parts as necessary.
Procedure
1. 2. 3. 4. 5. Ask the customer if there are any specific machine functions that are noisy. Ask the customer to demonstrate the function of the machine that generates the unusual noise. Check the Fault and Error logs. Switch off the machine, GP 14. Wait for two minutes, switch on the machine and allow the machine to perform a normal initialization and warm-up. Run the machine in all modes. Also use the diagnostics to run individual components. Go to the relevant subsection: Main drives and paper transport. DADH. ROS. Tray 1 and 2 assembly. Tray 3 and 4 assembly. Xerographics. Fuser. LCSS 1K. LCSS 2K. HCSS. HCSS BM. Scanner. Network controller. Enter dC330 code 04-010 main drive motor, to run the main drives. The following components will be run: Registration transport PL 8.15 Item 1. Developer module (32-55 ppm), PL 9.17 Item 2 or (65-75 ppm), PL 9.15 Item 2. Short paper path assembly PL 10.20 Item 1. Fuser module (32-55 ppm), PL 10.8 Item 1 or (65-75 ppm), PL 10.10 Item 1. Inverter post fuser and exit rolls and the jam clearance knob 3C rotate. To isolate the developer module: Unlatch the xerographic module to separate the developer from the main drives. If the source of the noise is the developer assembly, check the developer drive gear, PL 9.15 Item 16. To isolate the fuser module: Release the jam clearance latch 3b4a on the fuser module, to separate the pressure roll from the fuser roll.
Possible causes and potential solutions are:
Solution:
Main drives and paper transport
Clicking. Possible causes are: The waste toner auger clutch slipping. This clutch is designed to slip in the event of toner backup in the waste pipe and prevents damage to the auger gear box. Short paper path drive belt slipping on gear/pulley. Remove the waste toner bottle and clean the toner from the waste pipe and the auger system. Refer to REP 9.10 Auger Damper. Install a new drives module, (32-55 ppm), PL 4.15 Item 1, (65-75 ppm), PL 4.10 Item 1. Install a new drive belt, PL 10.20 Item 10. Status Indicator RAPs
Solution:
July 2005 2-551
OF1
DADH
Run the components that follow: Enter dC330 code 05-030 DADH CVT motor to rotate the DADH CVT roll, PL 5.25 Item 5. Enter dC330 code 05-020 feed motor, to run the DADH takeaway rolls, PL 5.35 Item 6. Enter dC330 code 05-020 and add code 05-025 feed solenoid, to energize the feed clutch, PL 5.15 Item 9. Excessive noise from the DADH when duplex documents are being recirculated for copying the second side. Possible causes are: The DADH speeds up during second side recirculation when in duplex mode. Switch off the acceleration in duplex mode. Set dC131 NVM location 05-012 DADH Dup Motor Spd to 1. NOTE: The default value for dC131 NVM location 05-012 DADH Dup Motor Spd is 0. Grinding noise. Possible causes are: The intermediate feed bearing, PL 5.15 Item 22 can stick, preventing the feed roll from free wheeling as the document is transported by takeaway roll. Install a new the feed assembly, PL 5.15 Item 18. Solution:
Solution: Adjust the DADH drive belts, ADJ 5.1.
ROS
Run the components that follow: Enter dC330 code 06-020 ROS motor, to drive the ROS motor at normal run speed, PL 6.10 Item 4. Enter dC330 code 06-025 ROS motor, to drive the ROS motor at standby speed, PL 6.10 Item 4.
The ROS gives out a ascending frequency, a whining noise for a duration between 5 and 6 seconds. The whining noise is the normal sound of the ROS motor accelerating.
Tray 1 and 2 assembly

Remove tray 1 and tray 2 and run the components that follow: Enter code dC330 code 08-010 T1 Feed Motor, to run the tray 1 feed motor, PL 8.26 Item 2. Enter code dC330 code 08-020 T2 Feed Motor, to run the tray 2 feed motor, PL 8.26 Item 2. Open left hand door. Enter dC330 code 08-025 tray 1 and 2 transport motor, to run tray 1 and tray 2 transport rolls, PL 8.25 Item 8. Possible causes and potential solutions are: Squeaks. Possible causes are: Contamination of the drive shafts and bearings. Incorrectly adjusted or worn drive belts. Incorrectly aligned or damaged parts. Remove and clean the drive shafts, bearings and then lubricate. Refer to ADJ 4.1 Machine Lubrication. Go to ADJ 8.1 Transport Drive Belt. Install new parts as necessary, PL 8.25 Item 2. Check for parts that are damaged or out of position. Adjust the components if necessary. Install new parts as necessary.
Solution: Noise from the DADH input tray. Possible causes are: Document guides. Clean the DADH input tray in the area below the input guides with antistatic fluid, PL 26.10 Item 19. Solution:
Solution:
Squeaks from the DADH. Possible causes are: DADH exit roll assembly or takeaway roll assembly, PL 5.35 Item 6. Remove and clean the shafts and plastic bushes with antistatic fluid, PL 26.10 Item 19. Solution:
Tray 3 and 4 assembly

Run the components that follow: Open the left hand door. Enter dC330 code 08-045 tray 3 and 4 transport motor, to run the tray 3 and 4 transport roll, PL 8.30 Item 20. Pull out tray 3 and let the tray drop, then push the tray back in. Enter dC330 code 07-030 Tray 3 elevator motor, to elevate tray 3, PL 7.20 Item 1. Pull out tray 4 and let the tray drop, then push the tray back in. Enter dC330 code 07-040 Tray 4 elevator motor to elevate tray 4, PL 7.20 Item 1. Knocking noise No drive or a knocking noise from the tray 3 and 4 transport motor. Possible causes are: The tray 3 and 4 transport motor.
Knocking noise. Possible causes are: The feed motor and CVT motor are not tensioned correctly, causing the drive belts to slip. Adjust the DADH drive belts, ADJ 5.1.
Solution: Gear rattle. Possible causes are: A loose meshing of the clutch and motor gears PL 5.15 Item 9 and PL 5.15 Item 16.
OF1
July 2005 2-552
Worn or stretched elevator cables. Worn or stretched elevator cables. Check the drive belt and gears, PL 8.30 Item 8. Adjust and install new components as necessary, PL 7.15. Check that the paper trays are correctly position and that the tray moves freely inside the tray assembly. Install new components as necessary, PL 7.15.
Fuser
Possible causes and potential solutions are: Grinding noise. Possible causes are: The fuser web motor not turning the fuser web, causing excessive loading on the fuser drives. This will also cause toner contamination on the stripper fingers and paper jams in the inverter. The fuser web drive dog, 32-55 ppm PL 10.8 Item 2 or 65-75 ppm PL 10.10 Item 2. Go to 10A Fuser Web Motor RAP.
Solution:
Xerographics
Run the components that follow: Enter dC330 code 09-010 P/R motor, to run the photoreceptor drive motor, (32-55 ppm) PL 4.15 Item 17 or (65-75 ppm) PL 4.10 Item 17. Enter dC330 code 09-071 Scorotron Cleaner Motor Forward or 09-072 scorotron cleaner motor Reverse, to run the scorotron cleaner motor. A high pitched noise when the corotron is switched on. Possible causes are: The detack corotron. None, this is normal behavior. Solution: A clicking noise from the Xerographic module. Possible causes are: The scorotron cleaning mechanism. A clicking noise is made when the scorotron cleaning brush reaches the end of its travel. None, this is normal behavior. If the scorotron cleaning mechanism is the cause of the noise, inform the customer.
Solution:
LCSS 1K
Run the components that follow: Enter dC330 code 11-000 Transport Motor 1, to run the entry transport rolls, PL 11.110 Item 6 and PL 11.110 Item 9. Enter dC330 code 11-001 Transport Motor 2, to run the entry rolls, PL 11.118 Item 5. Enter dC330 code 11-024 Paddle Wheel Motor Run, rotates the paddle wheel, PL 11.104 Item 4. Enter dC330 code 11-009 Tamp Mot Cycle, cycles the front and rear tampers, PL 11.112 Item 1. Enter dC330 code 11-023 Eject Mot Cycle, cycles the eject assembly, PL 11.114 Item 1. Enter dC330 code 11-033 Bin 1 Elevator Motor Cycle, to move bin 1 up and down, PL 11.106 Item 8. NOTE: The bin will move down and then move up to the home position. Possible causes and potential solutions are: 2 knocks for each stapled set. Possible causes are: LCSS set ejector. Go to the 11-320-120, 11-322-120 Ejector Movement Failure RAP. Solution: Clicking Noise from the LCSS. Possible causes are: The staple head continually operating for approximately 15 seconds. This occurs every time the LCSS top cover or front door is opened then closed, because the stapler is attempting to prime the staple head, by indexing the staple stick forward and pre-forming two staples. Check the staple cartridge for jammed staples and remove any that are found. Ensure the staple cartridge is fully seated. Ensure that the correct staple cartridge is installed. Perform 11-364-120 Stapling Failure RAP.
Solution:
Knocking or clicking noise. Possible causes are: Xerographic module drive gear is not correctly engaged, PL 9.20 Item 2. Developer module drive gear is not correctly engaged, PL 9.15 Item 2. Cooling fan blades catching on a harness, component or cover. Remove the xerographic module. Re-install the module. Remove and lubricate the developer module support pins, REP 9.2. Refer to ADJ 4.1 Machine Lubrication. Ensure that the fan is secured correctly and the area around the fan is clear. Install a new fan: Cooling fan, PL 3.10 Item 2. Ozone fan, PL 9.25 Item 1. Photoreceptor fan assembly, PL 9.25 Item 6.
Solution:
Solution:
July 2005 2-553
OF1
LCSS 2K
Run the components that follow: Enter dC330 code 11-000 Transport Motor 1, to run the entry transport rolls, PL 11.14 Item 6. Enter dC330 code 11-001 Transport Motor 2, to run the entry rolls, PL 11.22 Item 5. Enter dC330 code 11-024 Paddle wheel Motor run, rotates the paddle wheel, PL 11.8 Item 4. Enter dC330 code 11-009 Tamp Mot Cycle, cycles the front and rear tampers, PL 11.16 Item 1. Enter dC330 code 11-023 Eject Mot Cycle, cycles the eject assembly, PL 11.18 Item 1. Enter dC330 code 11-033 Bin 1 Elevator Motor Cycle, to move bin 1 up and down, PL 11.10 Item 8. NOTE: The bin will move down and then move up to the home position. Enter dC330 code 11-043 Punch Head run, rotates the punch head, PL 11.6 Item 3. Enter dC330 code 11-055 SU1 index Mot Cycle, cycles the stapler from the front to the rear, PL 11.20. 2 knocks for each stapled set. Solution: Go to the 11-320-110, 11-322-110 Ejector Movement Failure RAP. Noise from the right hand side of the machine. Possible causes are: The LCSS is not aligned correctly. Check the machine to LCSS alignment, ADJ 11.2-110. Adjust the components if appropriate. Install new parts as necessary. Solution:
HCSS
Run the components that follow: CAUTION Make sure that the first tamper in the compiler carriage is returned to the home position before the second tamper is checked in diagnostics. Enter dC330 code 11-000 Transport Motor 1, to run the vertical paper transport, PL 11.40, PL 11.42 and input transport roll, PL 11.38. Enter dC330 code 11-001 Transport Motor 2, to run the compiler entry shaft, PL 11.48 Item 16 and the transport shaft PL 11.49 Item 8. Enter dC330 code 11-003 Tamp. Mot. Front Home, to move the front tamper to the home position PL 11.46 Item 10. Enter dC330 code 11-004 Tamp. Mot. Rear Home, to move the rear tamper to the home position, PL 11.46 Item 10. Enter dC330 code 11-005 Tamp. Mot. Front Move, to move the front tamper to the centre of the compiler, PL 11.46 Item 10. Enter dC330 code 11-006 Tamp. Mot. Rear Move, to move the rear tamper to the centre of the compiler tray, PL 11.46 Item 10. Enter dC330 code 11-010 CC Eject Roll Motor, to run the compiler carriage eject rolls, PL 11.49 Item 1. Enter dC330 code 11-014 CC Motor Move Up, to raise the compiler carriage, PL 11.44 Item 12. Enter dC330 code 11-016 CC Motor Move Down, to lower the compiler carriage, PL 11.44 Item 12. Enter dC330 code 11-023 Eject Mot. cycle, to cycle the eject housing assembly, PL 11.47 Item 11. Enter dC330 code 11-025 Paddle Roll Motor Run, to rotate the paddle rolls, PL 11.47 Item 10. Enter dC330 code 11-030 Bin 1 Elevator Motor Home, to move Bin 1 up to the home position, PL 11.52. Enter dC330 code 11-032 Bin 1 Elevator Motor Down, to move Bin 1 down, PL 11.52. NOTE: The tray moves down for 15 seconds and then stops. Enter dC330 code 11-034 Bin 1 Offset Motor, to offset Bin 1, PL 11.52 Item 6. Enter dC330 code 11-036 Bin 2 Elevator Motor Home, to move Bin 2 up to the home position, PL 11.54. Enter dC330 code 11-038 Bin 2 Elevator Motor down, to move Bin 2 down, PL 11.54. NOTE: The tray increments down for 15 seconds and then stops. Enter dC330 code 11-040 Bin 2 Offset Motor, to offset Bin 2, PL 11.54 Item 6. Enter dC330 code 11-053 SU1 Motor Forward, to move the stapler unit to the front, PL 11.48 Item 14. Enter dC330 code 11-054 SU1 Motor Reverse, to move the stapler unit to the rear, PL 11.48 Item 14. Noise from the right hand side of the machine.
Clicking Noise from the LCSS Possible causes are: The staple head continually operating for approximately 15 seconds. This occurs every time the LCSS top cover or front door is opened then closed, because the stapler is attempting to prime the staple head, by indexing the staple stick forward and pre-forming two staples. Check the staple cartridge for jammed staples and remove any that are found. Ensure the staple cartridge is fully seated. Ensure that the correct staple cartridge is installed. Perform 11-364-110 Stapling Failure RAP.
Solution:
OF1
July 2005 2-554
Possible causes are: The HCSS is not aligned correctly. Solution: Check the machine to HCSS alignment ADJ 11.1-130. Adjust the components if appropriate. Install new parts as necessary.
Enter dC330 code 11-004 Tamp. Mot. Rear Home, to move the rear tamper to the home position, PL 11.72 Item 10. Enter dC330 code 11-005 Tamp. Mot. Front Move, to move the front tamper to the centre of the compiler, PL 11.72 Item 10. Enter dC330 code 11-006 Tamp. Mot. Rear Move, to move the rear tamper to the centre of the compiler tray, PL 11.72 Item 10. Enter dC330 code 11-010 CC Eject Roll Motor, to run the compiler carriage eject rolls, PL 11.73 and PL 11.75 Item 1. Enter dC330 code 11-023 Eject Mot. cycle, to cycle the eject housing assembly, PL 11.73 Item 10. Enter dC330 code 11-024 Paddle Roll Mot. Home, to lift the eject housing to the up position, PL 11.73 Item 10. Enter dC330 code 11-025 Paddle Roll Motor Run, to lift the eject housing and rotate the paddle rolls, PL 11.73 Item 10. Enter dC330 code 11-032 Bin 1 Elevator Motor Down, to move Bin 1 down, PL 11.78. NOTE: The tray moves down for 15 seconds and then stops.
Knocking. Possible causes are: Mis-adjusted or worn drive belts. Adjust the belt tension as required. Install new parts as necessary. Solution:
Squeak. Possible causes are: The upper transport drive shafts, on the vertical paper transport, PL 11.40. The compiler carriage entry shaft, PL 11.48 Item 16. When bin 1 tray or bin 2 tray are offsetting, PL 11.52 Item 9 or PL 11.54 Item 9. Remove and clean the drive shafts, bearings and then lubricate. Refer to ADJ 4.1 Machine Lubrication. Refer to ADJ 4.1 Machine Lubrication. Go to the procedure Bin 1 Tray (HCSS and HCSS BM) Bin 2 Tray (HCSS) and lubricate the components in the procedure. Install new parts as necessary.
Enter dC330 code 11-030 Bin 1 Elevator Motor Home, to move Bin 1 up to the home position, PL 11.72. Enter dC330 code 11-034 Bin 1 Offset Motor, to offset Bin 1, PL 11.78. Enter dC330 code 11-053 SU1 Motor Forward, to move the stapler unit to the front, PL 11.74 Item 14. Enter dC330 code 11-054 SU1 Motor Reverse, to move the stapler unit to the rear, PL 11.74 Item 14. Enter dC330 code 11-060 BM Compiler Motor, runs the compiler BM entry roll, PL 11.80 Item 15. NOTE: The tray moves down for 15 seconds and then stops.
Solution:
Clicking Noise from the HCSS. Possible causes are: Transport motor 2, dC330 code 11-001, continually operating for approximately 15 seconds. This occurs every time the top cover assembly, PL 11.30 Item 19, or the front door, PL 11.30 Item 5, is opened then closed. Ensure the staple cartridge is fully seated. Ensure that the correct staple cartridge is installed. Perform 11-364-130, 11-370-130 Stapling Failure RAP. CAUTION
Enter dC330 code 11-061 BM Blade motor, to move the crease blade assembly, PL 11.84 Item 13 and the crease roll gate, PL 11.87 Item 19. Enter dC330 code 11-062 BM Crease Motor, to rotate the two crease rolls, PL 11.87 Item 7. Enter dC330 code 11-065 BM Back Stop Motor, to move the back stop assembly, PL 11.82 Item 6. Enter dC330 code 11-066 BM Tamper 1 Motor, to move the tamper rack and fingers, PL 11.81 Item 3. Enter dC330 code 11-402 BM mt conveyor drive, to run the output tray conveyor belts, PL 11.90 Item 4. Enter dC330 code 11-390 BM flapper Motor, to run the BM paddle wheel, PL 11.86 Item 7. Enter dC330 code 11-401 BM Crease roll Gate, to move the crease roll gate up and down, PL 11.87 Item 19 Noise from the right hand side of the machine. Possible causes are: The HCSS BM is not aligned correctly. Check the machine to HCSS BM alignment, ADJ 11.1-170. Status Indicator RAPs Solution:
Solution:
HCSS BM
Run the components that follow: Make sure that the first tamper in the compiler carriage is returned to the home position before the second tamper is checked in diagnostics. Enter dC330 code 11-000 Transport Motor 1, to run the input transport roll, PL 11.70 Item 5. Enter dC330 code 11-001 Transport Motor 2, to run the compiler entry shaft, the jam clearance knob rotates, PL 11.74 Item 16 and the transport shaft PL 11.75 Item 8. Enter dC330 code 11-003 Tamp. Mot. Front Home, to move the front tamper to the home position PL 11.72 Item 10.
July 2005 2-555
OF1
Adjust the components if appropriate. Install new parts as necessary.
Network controller
Bleeping from the network controller. Remove and reseat all of the PWBs in the network controller.
Knocking. Possible causes are: Mis-adjusted or worn drive belts. Adjust the belt tension as required. Install new parts as necessary. Solution:
Squeak. Possible causes are: The upper transport drive shaft on the vertical paper transport, PL 11.68. The compiler carriage entry shaft, PL 11.74 Item 16. When bin 1 tray is offsetting, PL 11.78 Item 9. Remove and clean the drive shafts, bearings and then lubricate. Refer to ADJ 4.1 Machine Lubrication. Refer to ADJ 4.1 Machine Lubrication. Go to the procedure Bin 1 Tray (HCSS and HCSS BM) Bin 2 Tray (HCSS) and lubricate the components in the procedure. Install new parts as necessary.
Solution:
Clicking Noise from the HCSS BM. Possible causes are: The noise is caused by the transport motor 2, dC330 code 11-001, continually operating for approximately 15 seconds. This occurs every time the top cover assembly, PL 11.60 Item 19, or the front door, PL 11.60 Item 5, is opened then closed. Ensure the staple cartridge is fully seated. Ensure that the correct staple cartridge is installed. Perform 11-364-170, 11-370-170 Compiler Carriage Stapling Failure RAP.
Solution:
Scanner
Possible causes and potential solutions are: Grinding. Possible causes are: The scan carriage is moving erratically and the scan motor is generating a grinding sound. The teeth of the scanner drive belt are not engaging with the capstan on the scan motor. Perform ADJ 14.3B Scan Motor and Scanner Drive Belt adjustment.
Solution: Knocking. Possible causes are: If the scan carriage moves to the right and repeatedly knocks against the frame together with the UI screen remaining blank. Check the condition of CR15 on the IOT PWB. Refer to the OF7 IOT PWB Diagnostics RAP.
Solution.
OF1
July 2005 2-556
OF2 UI Touch Screen Failure RAP

To solve UI touch screen problems when the machine has power but either the display is missing, is too dark or the UI screen responds incorrectly or does not refresh.
CAUTION Before installing a new User Interface Assembly, determine the current software level (GP 4). The software on the new User Interface Assembly may not be compatible. Upgrade or downgrade the software set to suit the customer machine requirements using the Customer Administration Tool (CAT). Install a new user interface assembly, (32-55 ppm) PL 2.15, (65-75 ppm) PL 2.10 Item 1. If the problem continues, install a new image processor PWB, (32-55 ppm) PL 3.20 Item 3, (6575 ppm) PL 3.10 Item 3.
Initial Actions
Go to the Customer Tools application and adjust the backlight output level. Refer to REP 2.1 to access the user interface assembly. Figure 1. Check and reseat P/J3, P/J6, P/J81 and P/J130 on the user interface PWB. Enter dC305 UI test. Perform the relevant tests to check the operation of the UI. If the problem occurs while entering or exiting sleep mode, go to 01K Sleep Mode RAP.
Procedure
Go to Flag 1. +3.3V is available at P/J130 between pin 1 and 2. Y N Check the harness and wiring, GP 7. Check between P/J130 on the UI PWB and P/J133 on the power distribution PWB. The wiring is good. Y N Repair the wiring. REP 1.2. Refer to: 01D +3.3V Distribution RAP. 01B 0V Distribution RAP.
Go to Flag 2. +12V is available at P/J130 between pin 3 and 4. Y N Check the harness and wiring, GP 7. Check between P/J130 on the UI PWB and P/J133 on the power distribution PWB. The wiring is good. Y N Repair the wiring. REP 1.2. Refer to: 01F+12V Distribution RAP. 01B 0V Distribution RAP.
UI touch screen
P/J6
P/J3 P/J81 P/J130 User interface PWB
Go to Flag 3. Check the harness and wiring, GP 7. Check between PJ104 and PJ130. Refer to the information that follows: (32-55 ppm) P/J104 or (65-75 ppm) P/J104, image Processing PWB. P/J130, User Interface PWB. The wiring is good. Y N Repair the wiring, REP 1.2. Go to Flag 4. Check the harness and wiring, GP 7. Check between PJ103 and PJ81. Refer to the information that follows: (32-55 ppm) P/J103 or (65-75 ppm) P/J103, image Processing PWB. P/J81, User Interface PWB.
July 2005 2-557
OF2
OF2
July 2005 2-558
OF3 Dead Machine RAP

Use the following procedure if the copier fails to reach an operational state when switched on.
Initial Actions
Check that the power cord is connected to the machine. Remove the power cord from the customer power socket. Wait 10 seconds and then reconnect the plug into the socket. Switch on the machine, GP 14. If the fault still occurs then follow the procedure. If the problem occurs while entering or exiting sleep mode, go to 01K Sleep Mode RAP.
Procedure WARNING
Only use the correct plug to connect a power lead to a power outlet. CAUTION Incorrect voltage may damage the machine. The machine must only be connected to the power outlet of the correct voltage. Switch on the machine, GP 14. Listen at the rear of the machine for the cooling fans to operate. The fans are running Y N Go to the 01C AC Power RAP Check that the following events occur in sequence: NOTE: During boot up, two beep sounds are made. This is normal. All the panel lights are on and the UI touch screen is illuminated. The output module resets. The DADH resets. The exposure lamp is on.
The sequence completed correctly. Y N Perform the relevant action: All the panel lights are on, the UI touch screen is illuminated and then the machine power off. Go to 01H Short Circuit RAP. The panel and UI are not illuminated. Go to the OF2 UI Touch Screen Failure RAP The output module did not reset. Go to the 03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP. The DADH did not reset. Go to 03-320, 03-322 to 03-324 Image Processing PWB to DADH Error RAP. The exposure lamp is off. Go to 03-330, 03-462 Image Processor PWB to Scanner Fault RAP.
If the UI displays the message not ready to copy or the machine continues to reboot without reaching an operational state, go to OF5 Boot Up Failure RAP.
July 2005 2-559
OF3
OF4 Status Codes and Messages RAP

Use this RAP for faults and messages without fault codes. The status code numbers are in the series XX-5XX. However a shortage of 500 series numbers means that occasionally other numbers must be used, for example; XX-6XX and XX-9XX. The first two digits identify the relevant functional chain link number. Refer to GP 2 Fault Codes and History Files. Status codes are used to call up UI status messages and are displayed in the Active Messages Log. Most recent fault and status codes can be displayed on the UI without entering diagnostics, by pressing the Machine Status button on the keypad, touching the Fault tab on the UI, then select as appropriate: All Faults. Active Messages - status codes and a status message. Error Log - fault codes.
OF4a Status Codes in Numerical Order

Status Message Tables
Table 1 01-5XX Status codes Table 2 02-5XX Status codes Table 3 03-5XX Status codes Table 4 04-5XX Status codes Table 5 05-5XX Status codes Table 6 06-5XX Status codes Table 7 07-5XX Status codes Table 8 08-5XX Status codes Table 9 09-5XX Status codes Table 10 10-5XX Status codes Table 11 11-5XX Status codes Table 12 12-5XX Status codes Table 13 14-5XX Status codes Table 14 16-5XX Status codes Table 15 19-5XX Status codes Table 16 20-5XX Status codes Table 17 22-5XX Status codes Table 1 01-5XX Status codes Status Code 01-510 01-512 01-514 UI Message Close front door Close left hand door No message Reason for Message Front door open Left hand door open Finisher bin 0 cover open Reference / Action Perform 01-300 RAP Perform 01-305 RAP Perform 11-301-130, 11302-130 for HCSS, 11301-170, 11-302-170 for HCSS BM
The tables in this procedure bring together the status codes, the relevant RAP or procedure references, and some of the UI messages. NOTE: Not all status codes are shown in the active message window. Some status codes have no messages.
Procedure
Enter the Fault Codes and History Files, GP 2 and identify and clear any active faults. Go to the following RAPs to identify a status code or message: OF4a Status Codes in Numerical Order OF4b Status Messages in Alphabetical Order
01-550
No message
System in power save mode Used internally by the network controller
Table 2 02-5XX Status codes Status Code UI Message Reason for Message Fault detected at UI. Local UI needs service Reference / Action Perform 02-320, 02-380 RAP
02-530 The User Interface is not available. Please call for assistance 02-531 Local interface problem detected. Please switch the machine off and on again
Faults declared. UI running in Perform 02-309, 02-390, degraded mode 02-391, 02-704, 02-706 RAP
OF4, OF4a
July 2005 2-560
Table 2 02-5XX Status codes Status Code UI Message 02-532 Local interface problem detected. Please switch the machine off and on again Reason for Message Reference / Action Status Code UI Message Table 3 03-5XX Status codes Reason for Message Reference / Action Perform 03-480 RAP
Fault declared. UI software Perform 02-320, 02-380 error. Fault 02-320 called dur- RAP ing power on sequence
02-533 Not all configurable serMachine not achieved stable Perform 02-390, 02-391, vices have achieved a sta- state five minutes from power 02-704, 02-706 RAP ble state on 02-534 There is a problem with at Machine not achieved stable Perform 02-390, 02-391, least one machine service. state five minutes from power 02-704, 02-706 RAP Please switch the machine on off then on again. If this does not solve the problem, switch the machine off and call for assistance 02-535 There is a problem with at least one machine service. Please switch the machine off then on again. If this does not solve the problem, switch the machine off and call for assistance All services that the UI is wait- Perform 02-390, 02-391, 02-704, 02-706 RAP ing for in the registry do not appear even though the Image processing / UI sync occurred
03-500 Printing and scanning are Voltage not present on +24V rail monitored by IOT unavailable. Please call for assistance 03-501 Please wait. The system prtgeneralReset MIB object on software and the network the network controller is set to controller are about to be a value of powerCycleReset(4) reset from a remote client. The reset may take several minutes. Any jobs currently being marked will be cancelled 03-502 Sip FireWire card not sup- SIP FireWire card vendor and ported device ID not in list of supported FireWire cards 03-503 Fax card not supported
No action, system automatically reboots which eliminates the request for reboot state
Perform 03-340, 03-416 RAP
The Fax card capabilities Perform 03-336 RAP reported to the SIP are not sufficient to function adequately in the system, (e.g. sleep mode not supported). The network controller will sim- Clears when the system ulate this status when the sys- is put back on line tem is taken offline When auditron copy activity report is printed Clears when the report has printed
02-536 There is a problem with at All services that the UI is wait- Perform 02-390, 02-391, 02-704, 02-706 RAP least one machine service. ing for do not appear in the Please switch the machine registry off then on again. If this does not solve the problem, switch the machine off and call for assistance 02-540 Installation procedure is not complete. Please complete installation, then switch the machine off then on again 02-550 Auto Configuration is disabled. Please re-enable this feature before proceeding 02-560 Remove Reorder Toner Cartridge System Manager install phase Complete install procenot set to IpinstallComplete or dure DC Platform Manager install phase not set to IpinstallComplete System manager autoConfigu- Perform 02-390, 02-391, ration NVM set to disable 02-704, 02-706 RAP
03-504 No message
03-506 03-510 Please check the output bin for blank and partially imaged sheets and discard them 03-511 Output Bin full
When paper is delivered to the Perform 03-423, 424, output and a video complete 433, 434, 821, 822, has not been received by the 831, 832 RAP image processor When the 90% full sensor is cleared before the bin switch timer expires. Printing will continue automatically 15 seconds after raised if the Pause button is not pressed. Or when the Resume button pressed. Or Automatically 15 minutes after Pause button pressed if Resume button is not pressed.
Set by the user interface when Cleared by the user interface once Status the user enters *33 code to remove the Reorder Notifica- 09-599 is cleared. tion message when the Toner Cartridge is replaced.
July 2005 2-561
OF4a
Table 3 03-5XX Status codes Status Code UI Message Reason for Message Reference / Action Perform 03-374 RAP Status Code UI Message
Table 3 03-5XX Status codes Reason for Message Reference / Action
System fails to power off after 03-520 Power down failure. Power off cannot be com- request from the UI pleted. Press the power button on the left side of the machine. If there is no response within 1 minute, then remove the power cord. Wait 1 minute then reinsert the power cord and switch the machine on. 03-525 -
03-543 Scanner fault. Please call Image processing-CCD: three Perform 14-310 RAP for assistance times retry fail at 100 ms cycle communication - no response 03-544 Network controller unavailable. Please call for assistance 03-545 Output device communications fault. Please call for assistance. Image processing-network controller: three times retry fail at 100 ms cycle communication - no response Perform 03-340, 03-416 RAP. Switch off the machine then switch on the machine, GP 14.
IOT-Finisher: three times retry Perform 03-360, 03-408 fail at 100 ms cycle communi- to 03-410, 03-418 RAP cation - no response. 03-360
Software upgrade NVM re-ini- When the Image procialization cessing module has completed initialization When the Image proccessing module has completed restoring the configuration settings
03-547 Pull out fuser module, IOT-FRU: unable to read from Perform 03-371, 03-372 then firmly push it back in FRU. Fault 03-371 is raised. RAP 03-548 Pull out xerographic mod- IOT-XRU: unable to read from Perform 03-371, 03-372 XRU. Fault 03-372 is raised. RAP ule, then firmly push it back in 03-549 Paper Trays are unavailable. Call for assistance IOT microprocessor: comm error. Fault 03-350 is raised. Perform 03-350, 03351, 03-354 RAP
03-526 Restoring configuration Software upgrade configurasetting. Please wait. Sys- tion reset tem will reboot when completed. 03-535 03-536 No message
When a valid password for ser- Screen shows Service vice copy mode is entered Copy Mode job screen Set on entry to diagnostics. None (intrusive diagnostic activity in progress) IOT software upgrade status System attempting to recover from an image processor to IOT communication failure. Fault 03-300 or 03-320 is raised. None Cleared if communication is established. Perform 03-300, 306, 461, 482, 805, 870 RAP, 03320, 03-322 to 03-324 RAP
03-551 Fax service is unavailable Image processing-FAX: com- Perform 03-338 RAP munication error. Fault 03-338 is raised. 03-552 The HCF is unavailable. Please check connections or call for service IOT microprocessor to HCF Perform 03-359, 03-407 communication error. Fault 03- RAP 359 raised
03-537 Software upgrade completing - please wait 03-538 An error has occurred The system is attempting to recover
03-553 The BM is unavailable. HCSS-BM communications Perform 03-363 RAP Please call for assistance. failure. Fault 03-363 is raised. 03-554 Network controller is initiating. Power Off will be available when initialization has completed. Please wait. 03-556 Please wait. The system is attempting to recover from a fault 03-558 Copying is being prevented by the Access Control device 03-559 Copying is being prevented by the Access Control device network controller machine Perform 03-340, 03-416 powered up but network con- RAP troller still initializing. Fault 03340 is raised. When fault codes 03-351 and 03-354 are raised When the Foreign Interface is configured and a connected 3rd Party accessory is reporting that it is not enabled. Perform 03-350, 03351, 03-354 RAP Perform 03-412 RAP
03-540 Communications failure. DC-IOT: three times retry fail at Perform 03-340, 03-416 Please call for assistance 100 ms cycle communication - RAP no response. The DC is unable to communicate with the IOT within one minute of power on or after three retries 03-541 No message Perform 03-310 RAP Image processing-UI: three times retry fail at 100 ms cycle communication - no response Image processing-DADH: three times retry fail at 100 ms cycle communication - no response Clear DADH of originals - use document glass for copy or Fax. Perform 05A RAP
03-542 DADH fault. Please call for assistance
Status 03-558 occurs and the Perform 03-412 RAP system contains non-held jobs controlled by the Foreign Interface
OF4a
July 2005 2-562
Table 3 03-5XX Status codes Status Code UI Message 03-560 Software cycling control fault. Printing is unavailable. If fault persists, call for assistance. Touch Ignore Error to use other services / Printing is unavailable 03-561 An internal communications error has occurred. Switch off the machine and call for assistance 03-562 No message Reason for Message Reference / Action Status Code UI Message 03-581 -
Laser on without printing. Fault Perform 03-395, 396, 03-396 raised 852, 853 RAP
Speed in Image processing Perform 03-330, 03-462 NVM does not match scanner RAP speed. Fault 03-462 is raised. Fault 03-331 raised Cleared when status 03-544 is raised. Perform 03-340, 03-416 RAP Perform 20A RAP Perform 03-417 RAP
03-585 Scan to file unavailable
Image processing wall clock is Perform 03-315, 325, not incrementing. Fault 03-325 347, 348, 349, 355, 400 is raised. RAP Image processing POST fail- Perform 03-315, 325, ure. NVM Integrity ASICEPC- 347, 348, 349, 355, 400 Failure. Fault 03-347, 03-348, RAP 03-355 is raised. Image processing rotation memory POST has failed Perform 03-315, 325, 347, 348, 349, 355, 400 RAP
03-586 FAX service unavailable 03-587 -
When the fault 03-401 or 03403 is raised. When the fault 03-417 is raised.
03-588 Fax service is unavailable Basic Fax not detected or con- Perform 20A RAP firmed. 03-589 Fax Service Error A Fax Service error has occurred. Fax line 2 is unavailable. Fax line 1 is still available. Contact your System Administrator. Extended Fax not detected or confirmed. Perform 20A RAP
03-563 An internal communications error has occurred. Switch off the machine and call for assistance 03-568 Job contains too many sheets to be folded and stabled. See Help for more details. 03-569 Job contains too many sheets to be folded. See Help for more details. 03-570 Current job exceeds tray capacity, you will be prompted to empty the tray 03-573 After clearing paper, replace any discarded tabs with identical tab stock in the correct tray
When the BM job contains too Maximum number of many sheets for the BM to fold output sheets that can and staple. be folded and stapled is 15 When the BM job contains too Maximum number of many sheets for the BM to fold output sheets that can be folded is 15 Job is too large for selected output bin None
Fax POST failure status 03-590 A Fax Service error has occurred. Press the power button on the left side of the machine and choose Quick Restart. If fault persists, please call for assistance.
Perform 20A RAP
When the image processing determines that a jam occurred
When the IOT has performed stray sheet detection successfully Perform 03-397 RAP
Table 4 04-5XX Status codes Status Code No code UI Message No message Reason for Message Reference / Action -
03-575 Main motor control fault. Main motor not being conPrinting is unavailable. If trolled. Fault 03-397 raised fault persists, call for assistance. Touch Ignore Error to use other services 03-576 IOT cycled in without printing 03-580 IOT cycled in without printing. Fault 03-395 raised
Perform 03-395, 396, 852, 853 RAP
Perform 03-330, 03-462 Speed in Image processing NVM does not match speed in RAP IOT NVM. Fault 03-461 is raised.
July 2005 2-563
OF4a
Table 5 05-5XX Status codes Table 5 05-5XX Status codes Status Code UI Message Reason for Message Document present in DADH tray with DADH cover open Reference / Action Lower the document handler to scan your documents. Perform 05-300RAP Reload originals Status Code UI Message Reason for Message Document in DADH area 2 with no document in area 3 Document in DADH area 2 with document in area 3 Document in DADH area 3 Reference / Action Top cover opened and closed. No paper on S1 or S2 Top cover opened and closed. No paper on S1 or S2 Document handler raised and lowered. No paper on S2, S3, S4 Clear the document path in the DADH Close document handler cover. Perform 05310 RAP Close document handler. Perform 05300RAP Put document in tray. Perform 05C RAP Perform 05-305 RAP and 03-320, 03-322 to 03-324 RAP None
05-531 No message
05-502 Remove documents from the paper tray and close the cover
05-532 No message
05-503 Reload originals and press Not enough originals during Start recovery 05-504 A nonstandard document has been detected. It will be scanned to match the closest standard size
05-533 No message
A document length is detected Cleared when job canduring the document feed celled or completed. cycle that is not consistent with Perform 05C RAP the document size assumed by the DADH sensors and the market region settings Fault 05-331 is raised. Perform 05-330, 05331 RAP
05-534 Check for a stray original in the document tray
Unscheduled document detected by any sensor
05-507 Job was deleted because a document was larger than expected. Discard output. Try flattening the document and either rescan it through the document feeder or scan it from the document glass 05-520 Open document handler top cover 05-521 Open document handler top cover 05-522 Raise document handler 05-523 Raise document handler 05-524 Raise document handler 05-525 Remove all documents from the document handler tray 05-526 Open document handler top cover
05-535 Document is too short to Open DADH cover be scanned by the document handler, use the document glass 05-536 Close document handler Open document handler
05-537 No message 05-538 Document handler is unavailable 05-539 Document handler feed roll has been replaced 05-540 -
DADH tray empty DADH not available. 03-322, 03-323 or 03-324 raised DADH feed head CRU replaced. Message automatic 0.5s after setting DADH document jam is cleared for a single job
Sheet left over DADH feed sensor after a jam Sheet left over DADH TAR sensor after jam Sheet left over DADH CVT sensor after jam
Perform 05-330, 05331 Feed Sensor Failure RAP Perform 05-335 Takeaway Sensor Failure RAP Remove sheet
Sheet left over DADH registra- Remove sheet tion sensor after jam Sheet left over DADH exit sen- Remove sheet. Perform sor after jam 05-345, 05-346 RAP Sheet left over DADH docuRemove sheet. Perform ment present sensor after jam 05B RAP DADH - sheet near CVT sensor in duplex path. 05-352 Reset when DADH top cover closed after jam cleared. Perform 05350, 05-352 RAP Remove document from tray. Perform 05B RAP
Replace document on DADH input tray to enable recovery. Check for blanks in output tray. Resume or cancel job Perform 05A RAP
05-542 Document Handler is unavailable 05-544 -
DADH document transport needs service
Document jam is cleared (cov- Resume job command ers cycled and switch cleared) is given with documents and normal job or build job replaced in input tray, if required, or cancel job command is given On pre-feed the DADH fails to Reload originals or recognize the size of the docu- select size. Perform 05C RAP ment DADH feed roll assembly near Re-order feed roll end of life assembly PL 5.15 Item 1.
05-546 Reload originals or select original size and press Start 05-547 Re-order but do not replace Document Handler Feed Roll
05-530 No message
Document in DADH tray
OF4a
July 2005 2-564
Table 5 05-5XX Status codes Status Code UI Message Reason for Message DADH feed roll assembly at end of life Reference / Action Install a new feed roll assembly, PL 5.15 Item 1. Remove document from DADH during jam clearance, Perform 05310 RAP User performs software set upgrade, or ignores. Perform 03340, 03-416 RAP Status Code 07-501 07-502 07-505 07-506 UI Message Check the settings for Tray Check the settings for Tray Check settings for the bypass tray Adjust position of Tray 1 before proceeding Adjust position of Tray 2 before proceeding Tray 1 empty, please reload Tray 2 empty, please reload Tray 3 empty, please reload Tray 4 empty, please reload Bypass Tray empty, please reload Table 7 07-5XX Status codes Reason for Message Tray 1 closed or size change from power-on Tray 2 closed or size change from power-on Bypass tray size confirmation required Tray 1 guides moved out of fixed position Tray 2 guides moved out of fixed position Tray 1 paper present sensor detects no paper in tray Tray 2 paper present sensor detects no paper in tray Tray 3 paper present sensor detects no paper in tray Tray 4 paper present sensor detects no paper in tray Reference / Action Attributes confirmed or tray opened Attributes confirmed or tray opened Attributes confirmed or tray opened Tray 1 is opened or guides set to the fixed position Tray 2 is opened or guides set to the fixed position Perform 07A RAP Perform 07A RAP Perform 07E RAP Perform 07E RAP
05-548 -
05-560 Document is too short to Document too short for DADH, be scanned by the docu- use document glass. Fault 05ment handler, use the doc- 310 raised ument glass 05-586 Network controller software version supplied at power-on is not compatible with image processor PWB. Fault 03-416 is raised
07-507
05-588 -
Finisher software version sup- User performs softplied is not compatible. Fault ware set upgrade, or 03-418 raised ignores. Perform 03360, 03-408 to 03-410, 03-418 RAP IOT, DADH or UI software version supplied at power-on is not compatible with the image processor PWB CSE performs software upgrade. Perform 03300, 306, 461, 482, 805, 870 RAP, 03-320, 03-322 to 03-324 RAP, 03-310 RAP
07-511 07-512 07-513 07-514 07-515
05-589 -
Table 6 06-5XX Status codes Status Code 06-520 07-521 UI Message The ROS motor has failure. Switch the machine off, wait 1 minute, then switch on the machine again. If the fault persists call for assistance or press Close to use other services. Reason for Message ROS motor failed. Reference / Action Perform 06-020 RAP 07-522 07-523 07-524 07-531 Perform 06-340 RAP 07-532 07-533 Remove misfed sheet. Close tray 1 Remove misfed sheet. Close tray 2 Remove misfed sheet. Close tray 3 Remove misfed sheet. Close tray 4 Tray 1 is low on paper Tray 2 is low on paper Tray 3 is low on paper
MSI document present sensor Perform 07C RAP detects no paper in MSI while attempting to feed from the MSI IOT microprocessor detects Tray 1 open IOT microprocessor detects Tray 2 open IOT microprocessor detects Tray 3 open IOT microprocessor detects Tray 4 open Tray 1 paper low Tray 2 paper low Tray 3 paper low Close tray. Perform 07301RAP Close tray. Perform 07302 RAP Close Tray. Perform 07303 RAP Close Tray. Perform 07304 RAP Perform 07A RAP Perform 07A RAP IOT microprocessor detects Tray 3 paper level at 25%. Perform 07B RAP
06-530
ROS system failure. Print- ROS system failed. ing is unavailable. If fault persists, call for assistance. Touch Ignore Error to use other services ROS laser not being controlled ROS laser not being controlled.
06-540
Perform 06-350 RAP
July 2005 2-565
OF4a
Table 7 07-5XX Status codes Status Code 07-534 UI Message Tray 4 is low on paper Reason for Message Tray 4 paper low Reference / Action IOT microprocessor detects Tray 4 paper level at 25%. Perform 07B RAP Perform 07F RAP Perform 07F RAP 08-553 Open tray 3 Status Code 08-551 UI Message Open left hand door
Table 8 08-5XX Status codes Reason for Message Tray 1 feed sensor detects paper in feed area on poweron or in standby, 08-101 Tray 2 feed sensor detects paper in feed area on poweron or in standby. 08-102 Tray 3 feed sensor detects paper in feed area on poweron or in standby. 08-103 Tray 4 feed sensor detects paper in feed area on poweron or in standby. 08-104 Reference / Action Jam clearance. Perform 08-101, 08-111 RAP Jam clearance. Perform 08-102, 08-112 RAP Jam clearance. Perform 08-103, 08-113 RAP Jam clearance. Perform 08-104, 08-114 RAP
08-552
Open left hand door
07-541 07-542 07-543
Tray 1 is out of service, Tray 1 out of service. please use a different tray Tray 2 is out of service, Tray 2 out of service. please use a different tray
Tray 3 is out of service, Tray 3 elevate top sensor does Perform 07-355 RAP please use a different tray not turn on within 7 seconds after elevator motor on. Tray 4 is out of service, Tray 4 elevate top sensor does Perform 07-360 RAP please use a different tray not turn on within 7 seconds after elevator motor on Tray 3 is lifting Tray 4 is lifting Paper size mismatch. Check paper in Tray 1. Some image loss may occur Paper size mismatch. Check paper in Tray 2. Some image loss may occur Paper size mismatch. Check paper in Tray 3. Some image loss may occur Paper size mismatch. Check paper in Tray 4. Some image loss may occur Paper size mismatch. Check paper in Bypass tray. Some image loss may occur Tray 3 is lifting. Tray 4 is lifting Perform 07-355 RAP Perform 07-360 RAP
08-554
Open left hand door
07-544
08-555
Open front door
07-550 07-560 07-571
Jam clearance. PerRegistration sensor detects form 08-150, 08-151 paper in registration area on power-on or in standby. 08-150 RAP Paper in duplex path at power- Jam clearance. Peron or in standby form 08-160, 08-161 RAP Paper over the registration sensor when feeding from the bypass tray Jam clearance. Perform 08-155, 08-156 RAP
08-556
Open front door
First sheet fed after a tray 1 Check the paper in tray status change does not match 1. Perform 07D RAP the confirmed stock First sheet fed after a tray 2 Check the paper in tray status change does not match 2. Perform 07D RAP the confirmed stock First sheet fed after a tray 3 Check the paper in tray status change does not match 3. Check that the tray is the confirmed stock set to correct paper size, ADJ 7.1 First sheet fed after a tray 4 Check the paper in tray status change does not match 4. Check that the tray is the confirmed stock set to correct paper size, ADJ 7.1 First sheet fed after a bypass tray status change does not match the confirmed stock Check the paper in bypass tray and the side guide is set correctly
08-557
Open left hand door
07-572
08-561 08-562 08-563 08-564 08-565 08-566 08-567
Open tray 1 Open tray 2 Open tray 3 Open tray 4 Open left hand door Open front door Open left hand door
Sheet near Tray 1 feed sensor. Jam clearance. Per08-106 form 08-106 RAP Sheet near Tray 2 feed sensor Jam clearance Sheet near Tray 3 feed sensor Jam clearance Sheet near Tray 4 feed sensor Jam clearance Sheet near registration sensor Jam clearance Sheet near duplex sensor Paper over the registration sensor when feeding from the bypass tray The IOT and finisher device are performing the post jam clearance initialization process to check for stray sheets Jam clearance Jam clearance
07-573
07-574
07-575
08-570
On completion of initialization process
08-580
Table 8 08-5XX Status codes Status Code 08-550 UI Message Open left hand door Reason for Message Sheet over wait sensor Reference / Action Jam clearance. Perform 08-100 RAP
Jam clearance. PerPaper jam not fully cleared A stray sheet has been form 08-190 RAP detected in either the IOT or finisher device during the post jam clearance initialization routine. 08-190
OF4a
July 2005 2-566
Table 8 08-5XX Status codes Status Code 08-590 UI Message Reason for Message Reference / Action Perform 08-171 RAP, 08-181 RAP, 08-182 RAP Status Code 09-585 09-586 UI Message -
Unexpected event or time-out An unexpected time-out was detected for a sheet in for sheet. 08-171, 08-181, 08the paper path. This may 182 be due to a different paper in the trays than the machine expects. Please check and confirm the contents of the paper trays
Xerographic module end of life Install a new xerographic module IOT detects an xerographic module failure Install a new xerographic module, switch off the machine then switch on the machine, GP 14.
09-587
Install correct xeroThe system setting does not match the xerographic module graphic module or type setting (service offering) modify setting Install correct xeroThe system setting does not match the xerographic module graphic module or OpCo id setting (market modify setting region) The system setting does not Install correct xeromatch the xerographic module graphic module or product speed setting modify speed setting Ozone life counter near end of Order a new ozone fillife ter, PL 9.25 Item 3. Ozone life counter reaches end Install new ozone filter of life Toner level sensor registers developer sump not full Install new toner cartridge, PL 9.15 Item 4.
Table 9 09-5XX Status codes Status Code 09-540 UI Message Xerographic Module cleaning in progress. Please wait Reason for Message Reference / Action
09-588
When the Scorotron cleaning is Refer to 09-341, 09in progress 342 Scorotron Cleaning Failure RAP Refer to 09-341, 09342 Scorotron Cleaning Failure RAP
09-589
09-541
Scorotron cleaning failure Xerographic Module Cleaning Failure. Copy and Printing unavailable. Touch Power Off to switch machine off or touch Ignore Error to use other services Xerographic Module Main- Charge scorotron manual tenance Please follow the cleaning required instructions below Replenisher sump refilling
09-590
Ozone filter near end of life, ensure you have a replacement filter Toner cartridge empty -
09-591 09-592 Refer to IQ1 Image Quality Entry RAP Perform 09-360, 09361, 09-362, 09-363 RAP 09-593
09-543
09-546
Accumulated toner dispense Install new toner cartime value greater than 27 s tridge. Perform 09attained, or cycle out event 310, 09-390 RAP occurs (Toner cartridge empty). 09-390
09-594
09-550 09-560
Printing is unavailable
Photoreceptor erase lamp has Perform 09-350 RAP failed. 09-350 fault Perform 09-060 RAP. 09-595
Internal power supply fail- HVPS failure. 09-060 fault ure. Printing is unavailable. If fault persists, call for assistance. Touch Ignore Error to use other services Xerographic module CRUM authorization failure. 09-399 Xerographic module near end of life
Replace waste toner bottle Waste toner shutdown counter Install new waste toner bottle, PL 9.10 Item 1. value attained OR if waste toner shutdown counter value greater than 50% and cycle out event occurs Waste toner bottle nearly full, ensure you have a replacement bottle Ensure waste toner bottle is fitted and waste toner door is closed Toner control failure Waste toner full sensor registers full for greater than 100 pages. IOT detects waste bottle door open. Toner concentration process control failure. Perform 09B RAP
09-596 Perform 09-399 RAP. When associated fault cleared Re-order a new xerographic module
09-570
Ensure waste bottle fitted and door closed. Perform 09-380 RAP Perform 09-360, 09361, 09-362, 09-363 RAP
09-597
09-584
Re-order, but do not replace xerographic module
July 2005 2-567
OF4a
Table 9 09-5XX Status codes Status Code 09-598 UI Message Toner control sensor failure Reason for Message Toner control sensor failure. Reference / Action Perform 09-360, 09361, 09-362, 09-363 RAP Status Code 10-521 UI Message
Table 10 10-5XX Status codes Reason for Message Fuser counter reaches 290 k prints IOT detects fuser failure The system setting does not match the fuser type setting (service offering) The system setting does not match the fuser type setting (fuser voltage) The system setting does not match the fuser OpCo ID setting (Market region) Reference / Action Order a new fuser module, PL 10.10 Item 1. Install new fuser module, PL 10.10 Item 1. Install new fuser module or modify settings Install a new fuser or modify settings Install a new fuser or modify OpCo ID setting
Re-order but do not replace fuser module Replace fuser module -
09-599
Order a new toner carWhen less than X days preToner cartridge nearly empty. Ensure you have a dicted until toner cartridge end tridge, PL 9.15 Item 4. Or cleared when 02of life replacement cartridge 560 status code is raised.
10-523 10-530
10-531
Table 10 10-5XX Status codes Status Code 10-505 UI Message The fuser is warming up. Printing may be delayed Open front door Open front door Reason for Message Fuser not at temperature Reference / Action Perform 10-322, 10324, 10-325, 10-330, 10-370 RAP
10-532
10-533
The system setting does not Install a new fuser or match the fuser product speed modify the product setting speed setting Fuser temperature control failure. Perform 10-322, 10324, 10-325, 10-330, 10-370 RAP, 10-315, 10-320, 10-321, 10323, 10-340, 10-350, 10-360, 10-380 RAP Perform 10-322, 10324, 10-325, 10-330, 10-370 RAP
10-507 10-508
Sheet is near the IOT exit sen- Jam clearance sor in the non-invert path Sheet is near the IOT exit sen- Jam clearance sor in the left hand side of the invert path Sheet is near the IOT exit sen- Jam clearance sor in the right hand side of the invert path Post fuser sensor detects paper in post fuser area on power-on or in standby Sheet near post fuser sensor IOT exit sensor paper in IOT exit area at power -on or start print Sheet near IOT exit sensor Perform 10-107, 10108, 10-109, 10-110 RAP Jam clearance Jam clearance. Perform 10-107, 10-108, 10-109, 10-110 RAP Jam clearance. Perform 10-107, 10-108, 10-109, 10-110 RAP
10-540
Please wait adjusting fuser temperature
10-509
Open front door
10-545
10-510
Clear jam in IOT zone 4
Fuser module under temperature fault. Printing is unavailable. If fault persists, call for assistance. Touch Ignore Error to use other services
Fuser warm-up failure.
10-511 10-512
Open front door Open front door
10-550
10-513
Open front door
Fuser module temperature Hardware detected fuser failfault. Printing is unavailure. able. If fault persists, call for assistance. Touch Ignore Error to use other services Fuser module control failure. Printing is unavailable. If fault persists, call for assistance. Touch Ignore Error to use other services Replace fuser module Fuser control software failure.
Perform 10-315, 10320, 10-321, 10-323, 10-340, 10-350, 10360, 10-380 RAP
10-555
10-514
No message
Bin 0 exit sensor detects paper Jam clearance in exit area at power-on or start print Sheet near bin 0 exit sensor 90% full sensor made Fuser counter reaches 300 k prints Jam clearance Unload the tray Install new fuser module, PL 10.10 Item 1. 10-570
Perform 10-322, 10324, 10-325, 10-330, 10-370 RAP
10-515 10-516 10-520
No message Output tray nearly full Replace fuser module
FRU CRUM authorization failure. When fault 10-399 raised
Perform 10-399 RAP
OF4a
July 2005 2-568
Table 11 11-5XX Status codes Table 11 11-5XX Status codes Status Code 11-500 UI Message Ensure finisher is docked Reason for Message Finisher undocked in standby. Reference / Action Dock the finisher. Perform 11-300-110, 11302-110, 11-303-110 RAP for LCSS, 11300-130, 11-303-130, 11-304-130, 11-305130 RAP, for HCSS11-300-170, 11303-170, 11-305-170 RAP for HCSS BM Close the exit cover Perform 11-300-110, 11-302-110, 11-303110 RAP for LCSS, 11-301-130, 11-302130 RAP for HCSS, 11-301-170, 11-302170 RAP for HCSS BM Perform 11-300-110, 11-302-110, 11-303110 RAP for LCSS, 11-300-130, 11-303130, 11-304-130, 11305-130 RAP for HCSS, 11-300-170, 11-303-170, 11-305170 RAP for HCSS BM Perform 11-300-130, 11-303-130, 11-304130, 11-305-130 RAP Perform 11-300-130, 11-303-130, 11-304130, 11-305-130 RAP 11-516 Open output device door Status Code 11-511 UI Message Open output device door Reason for Message Sheet near entry sensor at shutdown Reference / Action Perform 11-100-110 RAP for LCSS, 11100-130 RAP for HCSS, 11-100-170 RAP for HCSS BM Perform 11-110-110 RAP for LCSS, 11110-130 RAP for HCSS, 11-110-170 RAP for HCSS BM Perform 11-110-110 RAP for LCSS, 11110-130 RAP for HCSS, 11-110-170 RAP for HCSS BM
11-512
Open output device door
Sheet detected over punch sensor
11-513
Sheet near punch sensor at shutdown
11-501 11-502
Close the output device top Finisher entry gate opened in tray standby Close finisher top cover Finisher top cover opened in standby
11-514
11-503
Close finisher front door
Finisher front door open in standby
Sheet detected over 2nd to top Perform 11-140-110, exit sensor 11-142-110 RAP for LCSS, 11-120-130, 11-122-130 RAP or 11-140-130, 11-142130, 11-150-130, 11152-130 RAP for HCSS, 11-120-170, 11-122-170 RAP or 11-140-170, 11-142170 RAP for HCSS BM Sheet near 2nd to top exit sen- Perform 11-140-110, sor 11-142-110 RAP for LCSS, 11-140-130, 11-142-130, 11-150130, 11-152-130 RAP for HCSS, 11-140170, 11-142-170 RAP for HCSS BM Sheet detected over edge registration sensor Perform 11A-110 RAP for LCSS,11A-130 RAP for HCSS, 11A170 RAP for HCSS BM
11-515
11-504
No message
HCSS top exit gate open in standby HCSS bottom gate open in standby
11-505
No message
11-510
Sheet detected over entry sen- Perform 11-100-110 sor RAP for LCSS, 11100-130 RAP, for HCSS11-100-170 RAP for HCSS BM
July 2005 2-569
OF4a
Table 11 11-5XX Status codes Status Code 11-518 UI Message Open output device door Reason for Message Sheet detected over top exit sensor Reference / Action Perform 11-130-110, 11-132-110 RAP for LCSS, 11-130-130, 11-132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM Perform 11-130-110, 11-132-110 RAP for LCSS, 11-130-130, 11-132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM Perform 11-140-110, 11-142-110 RAP for LCSS, 11-140-130, 11-142-130, 11-150130, 11-152-130 RAP for HCSS, 11-140170, 11-142-170 RAP for HCSS BM Status Code 11-540 UI Message
Replace punch head unit
Punch head present sensor not Perform 11-043-110, made 11-350-110 RAP for LCSS, 11-043-130 RAP for HCSS, 11043-170, 11-350-170 RAP for HCSS BM BM staples low Perform 11-063-170, 11-411-170 RAP and 11-403-170, 11-413170 RAP Perform 11-063-170, 11-411-170 RAP and 11-403-170, 11-413170 RAP Perform 11-364-110 RAP for LCSS, 11364-130, 11-370-130 RAP for HCSS, 11364-170, 11-370-170 RAP for HCSS BM Perform 11-364-110 RAP for LCSS, 11364-130, 11-370-130 RAP for HCSS, 11364-170, 11-370-170 RAP for HCSS BM
11-542
11-519
Sheet near top exit sensor at shutdown
Staple count low. Please ensure you have replacement Staple Cartridge. BM out of staples. Please replace the staple cartridges Staple count low. Please ensure you have replacement Staple Cartridge
11-543
BM staples empty
11-520
Clear jam in area 5
Paper or debris covering the sensors
11-545
Staple cartridge low
11-546
Replace staple cartridge
Staple cartridge empty
11-521
Sheet near 2nd to top exit sen- Perform 11-140-110, sor 11-142-110 RAP for LCSS, 11-140-130, 11-142-130, 11-150130, 11-152-130 RAP for HCSS, 11-140170, 11-142-170 RAP for HCSS BM Sheet over the BM eject sensor Perform 11-180-170, 11-182-179 RAP Sheet near the BM eject sensor Perform 11-180-170, 11-182-179 RAP Offline stapling requested while Cleared when current a print job is in progress for out- job completed put to any bin other than bin 0 (top bin) When offline stapling is Ready Cleared when offline and a user requests a print job stapling mode is cancelled for output to the LCSS
11-549
Empty chad bin
11-522 11-523 11-538
Open output device door Open output device door -
Hole punch chad bin is full and Perform 11-364-110 needs emptying RAP for LCSS, 11364-130, 11-370-130 RAP for HCSS, 11364-170, 11-370-170 RAP for HCSS BM Punching disabled, out of service Perform 11-043-110, 11-350-110 RAP for LCSS, 11-043-130 RAP for HCSS, 11043-170, 11-350-170 RAP for HCSS BM Instruct customer to use fewer pages in the set (max 50 sheets)
11-551
11-539
11-552
Stapling disabled, too many pages
OF4a
July 2005 2-570
Table 11 11-5XX Status codes Status Code 11-553 UI Message Stapling not available. Please call for assistance Reason for Message Reference / Action Status Code 11-566 UI Message No message
Stapling disabled, out of service Perform 11-050-110, 11-360-110 RAP for LCSS, 11-050-130, 11-360-130 RAP for HCSS, 11-050-170, 11-360-170 RAP for HCSS BM Stapling disabled, out of staples Perform 11-050-110, 11-360-110 RAP for LCSS, 11-050-130, 11-360-130 RAP for HCSS, 11-050-170, 11-360-170 RAP for HCSS BM Stapling disabled, zero / one page Instruct customer
11-554
Stapling disabled, out of staples
Bin status message received Perform 11-140-110, from the finisher indicating bin 2 11-142-110 RAP for out of service LCSS, 11-140-130, 11-142-130, 11-150130, 11-152-130 RAP for HCSS, 11-140170, 11-142-170 RAP for HCSS BM Fifty additional prints have been Perform 11-130-110, sent to bin 0 since 90% full sen- 11-132-110 RAP for sor made LCSS, 11-130-130, 11-132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM Bin 0 90% full sensor made Perform 11-130-110, 11-132-110 RAP for LCSS,11-130-130, 11132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM
11-570
Finisher bin 0 full
11-555 11-560
Stapling feature requires two or more pages
11-571 Each booklet must not exceed 15 sheets Perform 11-063-170, 11-411-170 RAP and 11-403-170, 11-413170 RAP Requires two or more sheets to enable stapling Switch off the machine then switch on the machine, GP 14. Perform 11B-170 RAP
Output tray nearly full
Staple capacity exceeded. BM disabled - too many pages Job completed without stapling BM out of staples. Please replace the staple cartridges BM requires two or more pages BM is unavailable. Please call for assistance BM disabled - out of staples
11-561
11-572
11-562
BM disabled - zero/one page
Output Tray full. Please empty the Output Tray.
11-563
BM disabled - out of service
Fifty additional prints have been Perform 11-030-110, sent to bin 1 since 90% full sen- 11-334-110, 11-335sor made 110, 11-336-110 RAP for LCSS, 11-030130, 11-336-130 RAP for HCSS, 11-030170, 11-336-170 RAP for HCSS BM Bin 1 90% full sensor made Perform 11-030-110, 11-334-110, 11-335110, 11-336-110 RAP for LCSS,11-430-130 RAP for HCSS, 11430-170 RAP for HCSS BM Perform 11-430-130 RAP for HCSS, 11E170 RAP for HCSS BM Perform 11-430-130 RAP for HCSS, 11E170 RAP for HCSS BM
11-573
11-564
No message
Bin status message received Perform 11-130-110, from the finisher indicating bin 0 11-132-110 RAP for out of service LCSS, 11-130-130, 11-132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM Bin status message received Perform 11-140-110, from the finisher indicating bin 1 11-142-110 RAP for out of service LCSS, 11-140-130, 11-142-130, 11-150130, 11-152-130 RAP for HCSS, 11-140170, 11-142-170 RAP for HCSS BM
11-574
11-565
No message
Output Tray full. Please empty the Output Tray.
Finisher bin 2 full
11-575
Bin 2 90% full sensor made
July 2005 2-571
OF4a
Table 11 11-5XX Status codes Status Code 11-598 UI Message Output Trays out of service. Remove all paper from Output Trays. Reason for Message Output trays have reached there capacity. Fault 11-430 is raised Reference / Action Refer to 11-430-130 RAP for HCSS, 11430-170 RAP for HCSS BM Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-005110, 11-006-110, 11310-110, 11-311-110 RAP for LCSS, 11007-110, 11-008-110, 11-312-110, 11-313110, 11-319-110 RAP for LCSS, 11-024-110, 11-025-110 RAP for LCSS, 11-005-130, 11-006-130, 11-310130, 11-311-130 RAP for HCSS, 11-007130, 11-008-130, 11312-130, 11-313-130 RAP for HCSS, 11024-130, 11-025-130 RAP for HCSS, 11005-170, 11-006-170, 11-310-170, 11-311170 RAP for HCSS BM, 11-007-170, 11008-170, 11-312-170, 11-313-170 RAP for HCSS BM, 11-024170, 11-025-170 RAP for HCSS BM Status Code 11-902 UI Message
Table 11 11-5XX Status codes Reason for Message Tamper move or Bin 1 or compiler eject or staple fault Reference / Action Perform 11-005-110, 11-006-110, 11-310110, 11-311-110RAP for LCSS, 11-007-110, 11-008-110, 11-312110, 11-313-110, 11319-110 RAP for LCSS, 11-024-110, 11-025-110 RAP for LCSS, 11-320-110, 11-322-110 RAP for LCSS, 11-005-130, 11-006-130, 11-310130, 11-311-130 RAP for HCSS, 11-007130, 11-008-130, 11312-130, 11-313-130 RAP for HCSS, 11024-130, 11-025-130 RAP for HCSS, 11320-130, 11-322-130 RAP for HCSS, 11005-170, 11-006-170, 11-310-170, 11-311170 RAP for HCSS BM, 11-007-170, 11008-170, 11-312-170, 11-313-170 RAP for HCSS BM, 11-024170, 11-025-170 RAP for HCSS BM, 11320-170, 11-322-170 RAP for HCSS BM
Output tray 1 out of service. Check for obstructions in output tray 1
11-901
Unable to staple. check for Tamper move or paddle roll obstructions in the output fault trays
OF4a
July 2005 2-572
Table 11 11-5XX Status codes Status Code 11-903 UI Message Reason for Message Reference / Action Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-364110 RAP for LCSS, 11-120-130, 11-122130 RAP for HCSS, 11-364-130, 11-370130 RAP for HCSS, 11-120-170, 11-122170 RAP for HCSS BM, 11-364-170, 11370-170 RAP for HCSS BM Status Code 11-904 UI Message
Table 11 11-5XX Status codes Reason for Message Reference / Action Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-005110, 11-006-110, 11310-110, 11-311-110 RAP for LCSS, 11007-110, 11-008-110, 11-312-110, 11-313110, 11-319-110 RAP for LCSS, 11-024-110, 11-025-110 RAP for LCSS, 11-320-110, 11-322-110 RAP for LCSS, 11-005-130, 11-006-130, 11-310130, 11-311-130 RAP for HCSS, 11-007130, 11-008-130, 11312-130, 11-313-130 RAP for HCSS, 11024-130, 11-025-130 RAP for HCSS, 11320-130, 11-322-130 RAP for HCSS, 11005-170, 11-006-170, 11-310-170, 11-311170 RAP for HCSS BM, 11-007-170, 11008-170, 11-312-170, 11-313-170 RAP for HCSS BM, 11-024170, 11-025-170 RAP for HCSS BM, 11320-170, 11-322-170 RAP for HCSS BM
Some finishing features are Compiler carriage or stapling unavailable. Check for fault obstructions in the finisher
Output trays 1 and 2 out of Tamper home or paddle roll or service. Check for obstruc- compiler or stapling fault tions in the output trays
July 2005 2-573
OF4a
Table 11 11-5XX Status codes Status Code 11-905 UI Message Offsetting is unavailable from output tray 1. Check for obstructions in output tray 1 Reason for Message Reference / Action Status Code 11-909 UI Message
Table 11 11-5XX Status codes Reason for Message Reference / Action Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-030110, 11-334-110, 11335-110, 11-336-110 RAP for LCSS, 11030-130, 11-336-130 RAP for HCSS, 11036-130, 11-346-130 RAP for HCSS, 11030-170, 11-336-170 RAP, 11E-170 RAP for HCSS BM Clear obstruction from stapler. Perform 11050-110, 11-360-110 RAP for LCSS, 11050-130, 11-360-130 RAP for HCSS, 11050-170, 11-360-170 RAP for HCSS BM Clear obstruction from stapler. Perform 11403-170, 11-413-170 RAP Clear obstruction from stapler. Perform 11053-110, 11-370-110 RAP for LCSS, 11053-130, 11-370-130 RAP for HCSS, 11053-170, 11-370-170 RAP for HCSS BM Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-065170, 11-383-170 RAP 11-403-170, 11-413170 RAP
Bin 1 offset motor fails to move Clear the paper jam. or home. Switch off the machine then switch on the machine, GP 14. Perform 11-005110, 11-006-110, 11310-110, 11-311-110 RAP for LCSS, 11007-110, 11-008-110, 11-312-110, 11-313110, 11-319-110 RAP for LCSS, 11-031130, 11-337-130 RAP for HCSS, 11-031170, 11-337-170 RAP for HCSS BM Bin 2 move or home fault Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-036130, 11-346-130 RAP
All output trays are unavail- Punch head home sensor not able. Check for obstrucmade tions in the finisher
11-910
11-906
Output tray 2 out of service. Check for obstructions in output tray 2
Stapler is unavailable. Check for obstructions in the stapler.
Stapler head motor 1 fails to move or not primed
11-907
Offsetting is unavailable from output tray 2. Check for obstructions in output tray 2
Bin 1 offset motor fails to move Clear the paper jam. or home. Switch off the machine then switch on the machine, GP 14. Perform 11-040130, 11-347-130 RAP Punch head motor fails Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-043110, 11-350-110 RAP for LCSS, 11-043-130 RAP for HCSS, 11043-170, 11-350-170 RAP for HCSS BM
11-911
Stapling is unavailable. Check for obstructions in the BM stapler.
Staple head 2 motor fails to move
11-912
11-908
Hole punching is unavailable. Check for obstructions in the hole puncher
Some finishing features are Stapler unit 1 fails to move unavailable. Check for obstructions in the stapler.
11-913
Booklet making is unavailable. Check for obstructions in the BM
Back stop motor fails to move or not home
OF4a
July 2005 2-574
Table 11 11-5XX Status codes Status Code 11-914 UI Message Reason for Message Rear tamper away home sensor failure Reference / Action Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-007110, 11-008-110, 11312-110, 11-313-110, 11-319-110 RAP Status Code 14-561 UI Message No message
Table 13 14-5XX Status codes Reason for Message Downloaded NVM values are out of range and too low. SVCM received NVM data within correct range Reference / Action Switch off the machine, then switch on the machine, GP 14. Wait for a few minutes, if scanning is still not available perform 03-330, 03-462 RAP If the ready check does not complete, switch off the machine, then switch on the machine, GP 14. Wait for a few minutes, if the scanner continues to check without completing perform 03-330, 03462 RAP Switch off the machine then switch on the machine, GP 14. Perform 14-110 RAP, 14-310, 14-710 RAP, 14-720 RAP Resume the scanning job, or press the cancel key. If the status code is still present, switch off the machine, then switch on the machine, GP 14 Close status popup or press start, Perform 14A RAP Reposition originals and press start, Perform 14A RAP
14-562
Adjustments in progress
Scanner ready checks are not complete
Table 12 12-5XX Status codes Status Code 12-530 UI Message Offsetting is unavailable. Check for obstructions in the output tray Reason for Message Offsetting catch tray is not in index position. Reference / Action Perform 12-301 RAP
14-563
Table 13 14-5XX Status codes Status Code 14-508 UI Message System error, scanner is unavailable Reason for Message Reference / Action 14-564
Scanner has failed to initai- Scanner needs service ilize. Switch off the machine, wait 1 minute, then switch on the machine. If fault persists call for assistance, or press close to use other services No message Job is incomplete, scan service is ready and needs a resume command
When start is selected but scan Switch off the service is unable to acquire machine then switch resources on the machine, GP 14. Wait for a few minutes, if scanning is still not available, go to 03-330, 03-462 RAP Scanner is calibrating If calibration does not complete, switch off the machine, then switch on the machine, GP 14. Wait for a few minutes, if the scanner continues to calibrate without completing perform 14-703 to 14706, 712, 714, 716, 718 RAP
14-560
Scanner is calibrating, please wait
14-565
No message
Document is larger than expected
14-566
Reload originals and press CCD (width) and length senstart sors cannot determine size of the original
July 2005 2-575
OF4a
Table 14 16-5XX Status codes Table 14 16-5XX Status codes Status Code 16-501 UI Message Some network services unavailable. Please notify the machine administrator The network controller is about to be reset Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Machine cloning is in process. This shall take a few minutes to complete Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Reason for Message Not enough memory on the image processing for JBA Reference / Action Network controller or image processing reset manually initiated by customer Status Code 16-536 UI Message Network controller error. Please contact system administrator. Incomplete Network Interface window Internal address book unavailable. Please notify machine administrator Reason for Message Reference / Action
The ESS XSA service is The ESS XSA serunavailable. The fault is due to vice becomes availa failure of internal communica- able. tion in the network controller. Any scan to distribution service Reset network connot available troller Could not communicate with the LDAP server Verify LDAP server setup at web UI, verify server is online, check network connectivity
16-537 16-538
16-502
When ever the network control- When the network ler detects that a platform reset controller reset is initiated is about to occur Dynamic domain name registration process failed Insufficient memory for E-mail Network controller reset manually initiated by customer More physical memory needs to be added to the platform Cleared automatically when cloning is completed Network controller reset manually initiated by customer Network controller reset manually initiated by customer
16-504
16-539
16-505
16-506
Status raised while Network controller connectivity settings are being cloned Service location protocol process failed Autonet address resolution did not work
Cannot connect to prime or Could not communicate with Verify authentication backup authentication primary or alternate authentica- server setup at web server. tion server UI, verify server is online, check network connectivity. Can configure authentication to use guest mode Incomplete Network Interface window Cannot receive internet jobs. Please call for assistance Death of any authentication services Could not communicate will POP3 server Reset network controller Verify POP3 server settings at UI. Verify server is online and check network connectivity Reduce scan size, reduce scan resolution Authorization should be disabled until the accounting SA can purge and reload the authorization database
16-540 16-541
16-507
16-508
16-509
Insufficient memory for internet Network controller fax reset manually initiated by customer E-mail process failed Network controller reset manually initiated by customer Network controller reset manually initiated by customer
16-542
Image too large to process. Insufficient resources to proPlease alter job and scan cess the image again Accounting problem. Please notify machine administrator Network controller - authorization file on the system is corrupted. No jobs can be authorized.
16-510
16-543
16-511
Internet fax process failed
16-512
USB printer port process failed Network controller reset manually initiated by customer Simple service discovery proto- Network controller col failed reset manually initiated by customer Post office protocol (for inbound Network controller IFAX messages) process failed reset manually initiated by customer SMTP process failed Network controller reset manually initiated by customer
16-544
Ensure network cables are Network controller detected that Check the network properly connected the network cable is disconcable connections nected Network scanning commu- Network controller - unrecover- Network controller nication error. Please notify able scan to file communication reset manually initimachine administrator error ated by customer. Resubmit job
16-513
16-545
16-514
16-517
OF4a
July 2005 2-576
Table 14 16-5XX Status codes Status Code 16-546 UI Message Network scanning filing error. Please notify machine administrator Reason for Message Network controller - network repository filing error Reference / Action Verify destination address; check repository setup; verify repository is online. Check network connectivity. Resubmit the job Status Code 16-555 UI Message
Additional memory required to support fax. Please notify machine administrator System error, copier is no longer available System error, copier is no longer available
Network controller - not enough Add memory physical memory is configured on the platform to support lan fax Network controller - DC platPerform 16A RAP form fails to recover in less than 5 minutes after a crash Network controller - DC communications unavailable DC platform call failed Connectivity fix and switch off the machine then switch on the machine, GP 14. Reset network controller Reset network controller Reset network controller Reset network controller
16-557
16-547
Network scanning templates could not be retrieved. Please notify machine administrator
Network controller - scan to file Verify remote temtemplate retrieval failure plate pool settings; verify that the template repository is online. Check network connectivity Network controller - scan to file Resubmit job. If probjob processing error lem persists, network controller reset manually initiated by customer Network controller - failure of any scan to file services If problem persists, network controller reset manually initiated by customer. Resubmit job. Switch off the machine then switch on the machine, GP 14.
16-558 16-559
BOOTP initialization failure. Network controller - BOOTP Please notify machine [failure] configuration of IP, will administrator use stored IPdata Some network services unavailable. Please notify machine administrator Some processes on the network controller have failed
16-548
Network scanning error. Please notify machine administrator
16-560
16-561 16-562
16-549
Network scanning is not available. Please notify machine administrator
Network Scanning Unavail- Some scan to file processes able have died Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Network printing disabled. Please notify machine administrator Network printing disabled. Please notify machine administrator Network controller - the line printer Deamon process has failed Network controller - the Novell Netware connectivity process has failed
16-563
16-550
System reset required, please switch off the machine, then switch on the machine
Network controller - system enters customer sw upgrade mode
16-564
16-551
Accounting out of memory. Network controller - accounting Accounting AdminisPlease notify machine log is full or a hard disk full state trator needs to administrator exists retrieve accounting data log from the system Software option codes do not match Network controller - the flag in Switch off the system manager is not in sync. machine then switch with the network controller PM on the machine, GP 14. Network controller - not enough Add memory physical memory is configured on the platform to support scan to file Network controller - the IPA Re-insert or replace card is either broken or missing IPA card
Network controller - the NetReset network conBIOS connectivity process has troller failed Network controller - the Appletalk connectivity process has failed Reset network controller
16-565
16-567
16-552
Network controller - a Postscript Reset network controller interpreter error has occur, causing the process to fail Network controller - a PCL interpreter error has occurred, causing the process to fail Network controller - the http server (web-UI) has failed Network controller - print service has failed Network controller - print SPI service has failed Reset network controller Reset network controller Reset network controller Reset network controller
16-568
16-553
Additional memory required. Please call for assistance Hardware must be added or replaced. Please notify machine administrator
16-570 16-571
16-554
16-572
July 2005 2-577
OF4a
Table 14 16-5XX Status codes Status Code 16-573 UI Message Network printing disabled. Please notify machine administrator Job status information not available. Please notify machine administrator Reason for Message Network controller - MF print service has failed Reference / Action Reset network controller Status Code 16-589 16-590 The network controller protocol Reset network conmodule process has stopped troller 16-591 UI Message
Table 14 16-5XX Status codes Reason for Message Network controller - serial port connectivity failed Reference / Action Reset network controller
Incomplete Network Interface window Some network services unavailable. Please notify machine administrator Ethernet functions are not available. Please notify machine administrator
16-574
The network controller connec- Reset network contivity configuration process has troller failed Network controller - Ethernet TCP / IP port connectivity process failed Connectivity fix and switch off the machine then switch on the machine, GP 14.
16-575
Network controller connec- The network controller registra- Automatic network tion is about to be reset tion service process has controller reset stopped Network controller connec- The network controller event Automatic network tion is about to be reset notification service process has controller reset stopped Network controller connec- The network controller platform Automatic network controller reset tion is about to be reset manager service process has stopped Incomplete system information. Please notify machine administrator Job status information not available. Please notify machine administrator Incomplete system information. Please notify machine administrator Some network services unavailable. Please notify machine administrator Some network services unavailable. Please notify machine administrator Incomplete system information. Please notify machine administrator The network controller fault ser- Reset network convice process has stopped (fault troller logging will be disabled) The network controller completed job log service and print SPI processes have stopped The network controller remote configuration process has stopped Reset network controller Reset network controller 16-595 16-596 16-597 16-598 16-592
16-576
16-577
Token Ring functions are Network controller - Token Ring Connectivity fix and not available. Please notify TCP / IP port connectivity failed switch off the machine machine administrator then switch on the machine, GP 14. DHCP functions are not available. Please notify machine administrator RARP functions are not available. Please notify machine administrator Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window IP interface error. Please notify machine administrator Network controller - DHCP address resolution failed Connectivity fix and switch off the machine then switch on the machine, GP 14. Connectivity fix and switch off the machine then switch on the machine, GP 14.
16-593
16-578
16-594
16-579
Network controller - RARP address resolution fails
16-580
The network controller Lan-Fax Reset network conservice failed troller The network controller account- Reset network coning (JBA) service failed troller The network controller TIFF interpreter failed Reset network controller
16-581
The network controller diagnos- Reset network contic service process has stopped troller The network controller authenti- Reset network concation SPI process has stopped troller The network controller counters Reset network conutility process has stopped troller
16-582
Network controller - TCP / IP Contact SA. Another address is already in use on the IP address needs to network be used Network controller reset manually initiated by customer
16-583
16-599
Raw TCP/IP printing (port Some network services unavailable. Please notify 9100) process failed. the machine administrator.
16-584
Network controller connec- The network controller counters Reset network contion is about to be reset document manager process troller has stopped The network controller counters Reset network conIncomplete system information. Please contact the remote configuration synchroni- troller zation process has stopped Machine Administrator Incomplete system information. Please notify machine administrator Some network services unavailable. Please notify machine administrator The network controller counters Reset network controller SNMP agent process has stopped The network controller subagent process has failed Reset network controller Table 15 19-5XX Status codes Status Code UI Message Reason for Message Reference / Action Perform 19-401, 19402, 19-403 RAP
16-585
16-586
19-502 Please wait, freeing memory Out of memory resources. Fault 19-401, 19-402
16-588
OF4a
July 2005 2-578
Table 15 19-5XX Status codes Status Code UI Message Reason for Message EPC memory resources low Reference / Action Memory becomes available, job is cancelled or documents are removed from DADH. Perform 19401, 19-402, 19-403 RAP Status Codes 20-544 UI Message The Fax service is initialising. Please wait. Table 16 20-5XX Status codes Reason for Message Basic Fax card restarts Reference / Action User clears or timeout. Install a new compact flash, PL 20.10 Item 3 User clears or times out (7 seconds) When fault 20-324 is cleared. Perform 20323, 20-324 RAP Perform 20-323, 20324 RAP
19-503 System memory is full etc.
20-545 20-546
19-504 No message
EPC memory resources inter- Clears automatically mediate after being raised. Perform 19-404 RAP Compressor DVMA time-out. Fault 19-404 is raised. Perform 19-404 RAP
Fax job could not be sent at Error with image processing this time, please try again. fax command Not enough memory to use When fault 20-324 is raised fax services. Contact your system administrator. Fax memory is low. Contact When fault 20-323 is raised your system administrator.
19-505 An image data error has occurred etc.
20-547 High EPC usage. Perform 19-401, 19-402, 19-403 RAP High EPC usage. Perform 19-401, 19-402, 19-403 RAP 20-556 20-550
19-506 Please wait, your job will Job delayed status continue shortly. Do not press the Start button again 19-507 System memory is full etc. Memory resources low
Extended card failure detected Install a new extender A fax service error has card and reboot occurred. Fax line 2 is unavailable. Fax line 1is still available. Contact your system administrator. Basic card failure detected A fax service error has occurred. Press the power button on the left side of the machine and choose quick restart. If fault persists, call for assistance. A fax memory error has When fault 20-322 is raised occurred. Contact your system administrator. When fault 20-320 is raised A fax service error has occurred. Press the power button on the left side of the machine and choose quick restart. If fault persists, call for assistance. No communication on fax line 1. Please check external connection No communication on fax line 2. Please check external connection Max. number of fax jobs in the system has been reached. Contact your system administrator. When fault 20-331 is raised Switch off the machine, then switch on the machine, GP 14.
Internal memory handling sta- Usage is above intertus mediate EPC usage threshold. Perform 19401, 19-402, 19-403 RAP Internal memory job truncated Usage exceeds intermediate EPC usage threshold. Perform 19401, 19-402, 19-403 RAP 19-409 Cleared when status 19-514 is raised. Perform 19-409 RAP When the current job completes or when the job is deleted. Perform 19-401, 19-402, 19-403 RAP
20-558
When fault 20-322 is cleared. Perform 20322 RAP When fault 20-320 is cleared. Perform 20320 RAP
20-559
19-514 An image data error has occurred etc. 19-515 -
When fault 19-403 is raised
20-562
When fault 20-331 is cleared. Perform 20331, 20-339, 20-341 RAP When fault 20-332 is cleared. Perform 20332, 20-340 RAP When fax job IDs become available
20-563
20-565
All jobs IDs allocated cannot create any more
July 2005 2-579
OF4a
Table 16 20-5XX Status codes Status Codes 20-570 UI Message Reason for Message Reference / Action Status Codes 22-512 UI Message
Table 17 22-5XX Status codes Reason for Message Reference / Action Enable one tray for auto select
A Fax Service error has When the fault 20-342 is raised Perform 20-342 RAP occurred. Press the power button on the left side of the machine and choose Quick Restart. If fault persists, please call for assistance. When the fault 20-339 is raised Perform 20-331, 20A Fax Service error has 339, 20-341 RAP occurred. Press the power button on the left side of the machine and choose Quick Restart. If fault persists, please call for assistance. A Fax Service error has When the fault 20-340 is raised Perform 20-332, 20occurred. Press the power 340 RAP button on the left side of the machine and choose Quick Restart. If fault persists, please call for assistance. No message Set if the NVM values supplied The user interface by the Fax are invalid requests the image processor for the Fax NVM values
20-571
All trays direct select only All the paper trays have been disabled for Auto Selection. Auto Paper cannot be used with these settings. It is recommended that at least one tray be enabled for Auto Selection Media required for held job is not available Network controller error. Please contact system administrator. Optional service mismatch detected Optional service installed Option service removed
22-513
Queued Job being held due to Add paper to the tray lack of for resources being used to clear queued job When the fault 22-370 is raised Perform 22-370 RAP
22-547
20-572
22-552 22-553 22-554 22-555
Service option mismatch detected Service option installed
20-580
Unable to remove optional ser- Refer to 22-410 to 22vice 416 RAP, 22-417 RAP Refer to 22-404 to 22406 RAP, 22-404 to 22-406 RAP, 22-407 RAP Refer to 22-404 to 22406 RAP, 22-404 to 22-406 RAP, 22-407 RAP
Unable to install option ser- Service option install failed vice when any of the faults 22-400, 22-401, 22-402, 22-403, 22404, 22-405, 22-406, 22-407 are raised Unable to remove option service Service option removal failed when any of the faults 22-410, 22-411, 22-412, 22-413, 22414, 22-415, 22-416, 22-417 are raised
22-556 Table 17 22-5XX Status codes Status Codes 22-501 22-502 22-504 UI Message Reason for Message Reference / Action Perform 22-306 to 22315, 22-801, 814 RAP Automatically clears after being raised Configure one tray for this stock size. 22-557
Please wait... The system is Attempting print recovery. 22attempting to recover 306, 22-307, 22-309 No UI message appears When fault 22-310 is raised
Please delete the job. No No tray configured for media tray is configured with the required paper size. Press the Job Status button. Then select the Delete Button. Media required for held job is not available When correct media is not available for held job
Cleared by the image Annotation Bates number overflow. Set by the system on processing PWB, 7 the next page after the Bates seconds after raised number reaches the maximum of 999999999
22-511
Provide media to complete the held job or cancel job
OF4a
July 2005 2-580
OF4b Status Messages in Alphabetical Order

Status Message Tables
The status message tables contain all the messages to which a status code can be attributed. Table 1 Status Messages A to F. Table 2 Status Messages G to N. Table 3 Status Messages O to R. Table 4 Status Messages S to W. Table 1 Status messages A to F UI Message Status Code Reason for Message When fault 20-322 is raised Reference / Action When fault 20-322 is cleared. Perform 20322 RAP UI Message
Table 1 Status messages A to F Status Code Reason for Message Reference / Action
A Fax Service error has 20-571 occurred. Press the power button on the left side of the machine and choose Quick Restart. If fault persists, please call for assistance. 20-572 A Fax Service error has occurred. Press the power button on the left side of the machine and choose Quick Restart. If fault persists, please call for assistance. A nonstandard document has been detected. It will be scanned to match the closest standard size 05-504
When the fault 20-339 is raised Perform 20-331, 20339, 20-341 RAP
When the fault 20-340 is raised Perform 20-332, 20340 RAP
20-558 A fax memory error has occurred. Contact your system administrator. A fax service error has 20-550 occurred. Fax line 2 is unavailable. Fax line 1is still available. Contact your system administrator. 20-556 A fax service error has occurred. Press the power button on the left side of the machine and choose quick restart. If fault persists, call for assistance. A fax service error has 20-559 occurred. Press the power button on the left side of the machine and choose quick restart. If fault persists, call for assistance. 03-589 A Fax Service error has occurred. Fax line 2 is unavailable. Fax line 1 is still available. Contact your System Administrator. A Fax Service error has 03-590 occurred. Press the power button on the left side of the machine and choose Quick Restart. If fault persists, please call for assistance. 20-570 A Fax Service error has occurred. Press the power button on the left side of the machine and choose Quick Restart. If fault persists, please call for assistance.
Extended card failure detected Install a new extender card and reboot
A document length is detected during the document feed cycle that is not consistent with the document size assumed by the DADH sensors and the market region settings
Cleared when job cancelled or completed. Perform 05C RAP
Basic card failure detected
Accounting out of memory. 16-551 Please notify machine administrator
Network controller - accounting Accounting Adminislog is full or a hard disk full trator needs to state exists retrieve accounting data log from the system Network controller - authorization file on the system is corrupted. No jobs can be authorized. Authorization should be disabled until the accounting SA can purge and reload the authorization database
When fault 20-320 is cleared. Perform 20320 RAP
Accounting problem. Please notify machine administrator
16-543
Extended Fax not detected or confirmed.
Perform 20A RAP
Additional memory required 16-555 to support fax. Please notify machine administrator Additional memory required. Please call for assistance Adjust position of Tray 1 before proceeding 16-553
Network controller - not enough Add memory physical memory is configured on the platform to support lan fax Network controller - not enough Add memory physical memory is configured on the platform to support scan to file Tray 1 guides moved out of fixed position Tray 2 guides moved out of fixed position Tray 1 is opened or guides set to the fixed position Tray 2 is opened or guides set to the fixed position
Fax POST failure status
Perform 20A RAP
07-506
When the fault 20-342 is raised Perform 20-342 RAP
Adjust position of Tray 2 before proceeding
07-507
July 2005 2-581
OF4b
Table 1 Status messages A to F UI Message Adjustments in progress Status Code 14-562 Reason for Message Scanner ready checks are not complete Reference / Action If the ready check does not complete, switch off the machine, then switch on the machine, GP 14. Wait for a few minutes, if the scanner continues to check without completing. Perform 03-330, 03462 RAP UI Message An image data error has occurred etc.
Table 1 Status messages A to F Status Code 19-505 Reason for Message Compressor DVMA time-out. Fault 19-404 is raised. Reference / Action Perform 19-404 RAP
03-561 An internal communications error has occurred. Switch off the machine and call for assistance An internal communica03-563 tions error has occurred. Switch off the machine and call for assistance An unexpected time-out 08-590 was detected for a sheet in the paper path. This may be due to a different paper in the trays than the machine expects. Please check and confirm the contents of the paper trays Auto Configuration is disabled. Please re-enable this feature before proceeding BM is unavailable. Please call for assistance 02-550
Image processing wall clock is Perform 03-315, 325, not incrementing. Fault 03-325 347, 348, 349, 355, is raised. 400 RAP Image processing rotation memory POST has failed Perform 03-315, 325, 347, 348, 349, 355, 400 RAP Perform 08-171 RAP, 08-181 RAP, 08-182 RAP
After clearing paper, 03-573 replace any discarded tabs with identical tab stock in the correct tray All output trays are unavail- 11-909 able. Check for obstructions in the finisher
When the image processing When the IOT has determines that a jam occurred performed stray sheet detection successfully Punch head home sensor not made Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-030110, 11-334-110, 11335-110, 11-336-110 RAP for LCSS, 11030-130, 11-336-130 RAP for HCSS, 11036-130, 11-346-130 RAP for HCSS, 11030-170, 11-336-170 RAP, 11E-170 RAP for HCSS BM Enable one tray for auto select
Unexpected event or time-out for sheet. 08-171, 08-181, 08182
System manager autoConfigu- Perform 02-390, 02ration NVM set to disable 391, 02-704, 02706RAP BM disabled - out of service Switch off the machine then switch on the machine, GP 14. Perform 11B-170 RAP Perform 11-063-170, 11-411-170 RAP, 11403-170, 11-413-170 RAP Perform 11-063-170, 11-411-170 RAP, 11403-170, 11-413-170 RAP Requires two or more sheets to enable stapling Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-065170, 11-383-170 RAP, 11-403-170, 11-413170 RAP
11-563
22-512 All the paper trays have been disabled for Auto Selection. Auto Paper cannot be used with these settings. It is recommended that at least one tray be enabled for Auto Selection An error has occurred - The 03-538 system is attempting to recover
All trays direct select only
BM out of staples. Please replace the staple cartridges BM out of staples. Please replace the staple cartridges BM requires two or more pages Booklet making is unavailable. Check for obstructions in the BM
11-543
BM staples empty
11-561
BM disabled - out of staples
11-562
BM disabled - zero/one page
System attempting to recover from an image processor to IOT communication failure. Fault 03-300 or 03-320 is raised. 19-409
Cleared if communication is established. Perform 03-300, 306, 461, 482, 805, 870 RAP, 03-320, 03-322 to 03-324 RAP Cleared when status 19-514 is raised. Perform 19-409 RAP
11-913
Back stop motor fails to move or not home
An image data error has occurred etc.
19-514
OF4b
July 2005 2-582
Table 1 Status messages A to F UI Message Status Code Reason for Message Network controller - BOOTP [failure] configuration of IP, will use stored IPdata Reference / Action Connectivity fix and switch off the machine then switch on the machine, GP 14. UI Message Close finisher front door
Table 1 Status messages A to F Status Code 11-503 Reason for Message Finisher front door open in standby Reference / Action Perform 11-300-110, 11-302-110, 11-303110 RAP for LCSS, 11-300-130, 11-303130, 11-304-130, 11305-130 RAP for HCSS, 11-300-170, 11-303-170, 11-305170 RAP for HCSS BM Perform 11-300-110, 11-302-110, 11-303110 RAP for LCSS, 11-301-130, 11-302130 RAP for HCSS, 11-301-170, 11-302170 RAP for HCSS BM Perform 01-300 RAP Perform 01-305 RAP Close the exit cover
BOOTP initialization failure. 16-559 Please notify machine administrator Bypass Tray empty, please 07-515 reload Cannot connect to prime or 16-539 backup authentication server.
MSI document present sensor Perform 07C RAP detects no paper in MSI while attempting to feed from the MSI Verify authentication Could not communicate with primary or alternate authentica- server setup at web UI, verify server is tion server online, check network connectivity. Can configure authentication to use guest mode Could not communicate will POP3 server Verify POP3 server settings at UI. Verify server is online and check network connectivity Clear the document path in the DADH Attributes confirmed or tray opened Attributes confirmed or tray opened Attributes confirmed or tray opened Perform 11-140-110, 11-142-110 RAP for LCSS, 11-140-130, 11-142-130, 11-150130, 11-152-130 RAP for HCSS, 11-140170, 11-142-170 RAP for HCSS BM Perform 10-107, 10108, 10-109, 10-110 RAP Close document handler. Perform 05-300 RAP Copying is being prevented 03-558 by the Access Control device Copying is being prevented 03-559 by the Access Control device Current job exceeds tray 03-570 capacity, you will be prompted to empty the tray DADH fault. Please call for 03-542 assistance
Close finisher top cover
11-502
Finisher top cover opened in standby
Cannot receive internet jobs. Please call for assistance
16-541
Close front door Close left hand door
01-510 01-512
Front door open Left hand door open Finisher entry gate opened in standby
Check for a stray original in 05-534 the document tray Check settings for the bypass tray 07-505
Unscheduled document detected by any sensor Bypass tray size confirmation required Tray 1 closed or size change from power-on Tray 2 closed or size change from power-on Paper or debris covering the sensors
Close the output device top 11-501 tray Communications failure. Please call for assistance 03-540
Check the settings for Tray 07-501 Check the settings for Tray 07-502 Clear jam in area 5 11-520
DC-IOT: three times retry fail at Perform 03-340, 03100 ms cycle communication - 416 RAP no response. The DC is unable to communicate with the IOT within one minute of power on or after three retries When the Foreign Interface is Perform 03-412 RAP configured and a connected 3rd Party accessory is reporting that it is not enabled. Status 03-558 occurs and the Perform 03-412 RAP system contains non-held jobs controlled by the Foreign Interface Job is too large for selected output bin None
Clear jam in IOT zone 4
10-510
Post fuser sensor detects paper in post fuser area on power-on or in standby Open document handler
Close document handler
05-536
Image processing-DADH: three Clear DADH of origitimes retry fail at 100 ms cycle nals - use document communication - no response glass for copy or FAX. Perform 05A RAP
July 2005 2-583
OF4b
Table 1 Status messages A to F UI Message DHCP functions are not available. Please notify machine administrator Status Code 16-593 Reason for Message Network controller - DHCP address resolution failed Reference / Action Connectivity fix and switch off the machine then switch on the machine, GP 14. None Fax service is unavailable Perform 05-305 RAP and 03-320, 03-322 to 03-324 RAP Perform 05A RAP Close document handler cover. Perform 05-310 RAP UI Message Fax card not supported
Table 1 Status messages A to F Status Code 03-503 Reason for Message Reference / Action
Document handler feed roll 05-539 has been replaced Document handler is unavailable Document Handler is unavailable 05-538
DADH feed head CRU replaced. Message automatic 0.5 s after setting DADH not available. 03-322, 03-323 or 03-324 raised DADH document transport needs service Open DADH cover
Perform 03-336 RAP The Fax card capabilities reported to the SIP are not sufficient to function adequately in the system, (e.g. sleep mode not supported). Image processing-FAX: communication error. Fault 03-338 is raised. When the fault 03-401 or 03403 is raised. Perform 03-338 RAP
03-551
FAX service unavailable Fax service is unavailable
03-586 03-588
Perform 20ARAP
05-542
Basic Fax not detected or con- Perform 20ARAP firmed. When fault 20-323 is raised Fifty additional prints have been sent to bin 0 since 90% full sensor made Perform 20-323, 20324 RAP Perform 11-130-110, 11-132-110 RAP for LCSS, 11-130-130, 11-132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM
Document is too short to be 05-535 scanned by the document handler, use the document glass Document is too short to be 05-560 scanned by the document handler, use the document glass Empty chad bin 11-549
Fax memory is low. Contact 20-547 your system administrator. Finisher bin 0 full 11-570
Document too short for DADH, Remove document use document glass. Fault 05- from DADH during jam clearance, Per310 raised form 05-310 RAP Hole punch chad bin is full and Perform 11-364-110 needs emptying RAP for LCSS, 11364-130, 11-370-130 RAP for HCSS, 11364-170, 11-370-170 RAP for HCSS BM Finisher undocked in standby. Dock the finisher. Perform 11-300-110, 11302-110, 11-303-110 RAP for LCSS, 11300-130, 11-303-130, 11-304-130, 11-305130 RAP, for HCSS11-300-170, 11303-170, 11-305-170 RAP for HCSS BM Check the network harness connections Ensure the waste bottle is installed and the door is closed. Perform 09-380 RAP UI Message Hardware must be added or replaced. Please notify machine administrator Hole punching is unavailable. Check for obstructions in the hole puncher
Table 2 Status messages G to N Status Code 16-554 Reason for Message Reference / Action
Ensure finisher is docked
11-500
Network controller - the IPA Re-insert or replace card is either broken or missing IPA card Punch head motor fails Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-043110, 11-350-110 RAP for LCSS, 11-043-130 RAP for HCSS, 11043-170, 11-350-170 RAP for HCSS BM Reduce scan size, reduce scan resolution
11-908
Ensure network cables are 16-544 properly connected Ensure waste toner bottle is fitted and waste toner door is closed 09-596
Network controller detected that the network cable is disconnected IOT detects waste bottle door open.
Image too large to process. 16-542 Please alter job and scan again Incomplete Network Interface window 16-537
Insufficient resources to process the image
Any scan to distribution service Reset network connot available troller
OF4b
July 2005 2-584
Table 2 Status messages G to N UI Message Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Status Code 16-540 16-562 Reason for Message Death of any authentication services Network controller - the line printer Deamon process has failed Network controller - the Novell Netware connectivity process has failed Reference / Action Reset network controller Reset network controller Reset network controller UI Message Incomplete system information. Please notify machine administrator
Table 2 Status messages G to N Status Code 16-586 Reason for Message Reference / Action
The network controller counters Reset network conSNMP agent process has troller stopped System Manager install phase not set to IpinstallComplete or DC Platform Manager install phase not set to IpinstallComplete Could not communicate with the LDAP server Complete install procedure
16-563
Installation procedure is not 02-540 complete. Please complete installation, then switch the machine off then on again Internal address book unavailable. Please notify machine administrator 16-538
16-564
Reset network conNetwork controller - the NetBIOS connectivity process has troller failed Network controller - the Apple- Reset network contalk connectivity process has troller failed Network controller - a Postscript interpreter error has occur, causing the process to fail Network controller - a PCL interpreter error has occurred, causing the process to fail Network controller - the http server (web-UI) has failed Network controller - serial port connectivity failed Reset network controller
16-565
Verify LDAP server setup at web UI, verify server is online, check network connectivity Perform 09-060 RAP.
16-567
Internal power supply fail- 09-560 ure. Printing is unavailable. If fault persists, call for assistance. Touch Ignore Error to use other services IOT cycled in without print- 03-576 ing IP interface error. Please notify machine administrator 16-598
HVPS failure. 09-060 fault
Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window Incomplete Network Interface window
16-568
Reset network controller Reset network controller Reset network controller
IOT cycled in without printing. Fault 03-395 raised
Perform 03-395, 396, 852, 853 RAP
16-570 16-589 16-595 16-596 16-597
Contact SA. Another Network controller - TCP / IP address is already in use on the IP address needs to be used network When the BM job contains too Maximum number of many sheets for the BM to fold output sheets that can and staple. be folded and stapled is 15 When the BM job contains too Maximum number of many sheets for the BM to fold output sheets that can be folded is 15 The network controller protocol Reset network conmodule process has stopped troller Reset network conThe network controller completed job log service and print troller SPI processes have stopped Fault 05-331 is raised. Perform 05-330, 05331 RAP
The network controller Lan-Fax Reset network conservice failed troller The network controller account- Reset network coning (JBA) service failed troller The network controller TIFF interpreter failed Reset network controller
03-568 Job contains too many sheets to be folded and stabled. See Help for more details. Job contains too many sheets to be folded. See Help for more details. Job status information not available. Please notify machine administrator Job status information not available. Please notify machine administrator 03-569
16-574
Incomplete system infor16-585 mation. Please contact the Machine Administrator Incomplete system information. Please notify machine administrator Incomplete system information. Please notify machine administrator Incomplete system information. Please notify machine administrator 16-578
The network controller counters Reset network conremote configuration synchroni- troller zation process has stopped The network controller fault ser- Reset network convice process has stopped (fault troller logging will be disabled) The network controller remote configuration process has stopped Reset network controller
16-579
16-580
16-583
The network controller counters Reset network conutility process has stopped troller
Job was deleted because a 05-507 document was larger than expected. Discard output. Try flattening the document and either rescan it through the document feeder or scan it from the document glass
July 2005 2-585
OF4b
Table 2 Status messages G to N UI Message Status Code Reason for Message Faults declared. UI running in degraded mode Fault declared. UI software error. Fault 02-320 called during power on sequence Status raised while Network controller connectivity settings are being cloned Main motor not being controlled. Fault 03-397 raised Reference / Action Perform 02-309, 02390, 02-391, 02-704, 02-706 RAP Perform 02-320, 02380 RAP Cleared automatically when cloning is completed Perform 03-397 RAP UI Message
Table 2 Status messages G to N Status Code Reason for Message network controller machine powered up but network controller still initializing. Fault 03340 is raised. Image processing-network controller: three times retry fail at 100 ms cycle communication no response Network controller - print service has failed Network controller - print SPI service has failed Network controller - MF print service has failed Reference / Action Perform 03-340, 03416 RAP
Local interface problem 02-531 detected. Please switch the machine off and on again 02-532 Local interface problem detected. Please switch the machine off and on again Machine cloning is in process. This shall take a few minutes to complete 16-506
Network controller is initiat- 03-554 ing. Power Off will be available when initialization has completed. Please wait. Network controller unavail- 03-544 able. Please call for assistance
Perform 03-340, 03416 RAP. Switch off the machine then switch on the machine, GP 14. Reset network controller Reset network controller Reset network controller
03-575 Main motor control fault. Printing is unavailable. If fault persists, call for assistance. Touch Ignore Error to use other services Max. number of fax jobs in 20-565 the system has been reached. Contact your system administrator. Media required for held job 22-513 is not available Media required for held job 22-511 is not available Network controller connec- 16-575 tion is about to be reset Network controller connec- 16-576 tion is about to be reset Network controller connec- 16-577 tion is about to be reset Network controller connec- 16-584 tion is about to be reset Network controller error. Please contact system administrator. Network controller error. Please contact system administrator. 22-547
Network printing disabled. Please notify machine administrator Network printing disabled. Please notify machine administrator Network printing disabled. Please notify machine administrator
16-571
16-572
All jobs IDs allocated cannot create any more
When fax job IDs become available
16-573
Queued Job being held due to lack of for resources When correct media is not available for held job
Add paper to the tray being used to clear queued job Provide media to complete the held job or cancel job
Network scanning commu- 16-545 nication error. Please notify machine administrator Network scanning error. Please notify machine administrator 16-548
Network controller - unrecover- Network controller able scan to file communication reset manually initierror ated by customer. Resubmit job Network controller - scan to file Resubmit job. If probjob processing error lem persists, network controller reset manually initiated by customer Network controller - network repository filing error Verify destination address; check repository setup; verify repository is online. Check network connectivity. Resubmit the job If problem persists, network controller reset manually initiated by customer. Resubmit job.
The network controller registra- Automatic network controller reset tion service process has stopped The network controller event Automatic network notification service process has controller reset stopped The network controller platform Automatic network manager service process has controller reset stopped The network controller counters Reset network controller document manager process has stopped When the fault 22-370 is raised Perform 22-370 RAP
Network scanning filing error. Please notify machine administrator
16-546
Network scanning is not available. Please notify machine administrator
16-549
Network controller - failure of any scan to file services
16-536
The ESS XSA service is The ESS XSA service unavailable. The fault is due to becomes available. a failure of internal communication in the network controller.
Network scanning templates could not be retrieved. Please notify machine administrator
16-547
Network controller - scan to file Verify remote temtemplate retrieval failure plate pool settings; verify that the template repository is online. Check network connectivity
OF4b
July 2005 2-586
Table 2 Status messages G to N UI Message Status Code Reason for Message Some scan to file processes have died When fault 20-331 is raised Reference / Action Reset network controller When fault 20-331 is cleared. Perform 20331, 20-339, 20-341 RAP When fault 20-332 is cleared. Perform 20332, 20-340 RAP Automatically clears after being raised Perform 02-390, 02391, 02-704, 02-706 RAP When fault 20-324 is cleared. Perform 20323, 20-324 RAP Open output device door UI Message Offsetting is unavailable. Check for obstructions in the output tray Open document handler top cover Open document handler top cover Open document handler top cover
Table 3 Status messages O to R Status Code 12-530 Reason for Message Offsetting catch tray is not in index position. Reference / Action Perform 12-301 RAP
Network Scanning Unavail- 16-561 able No communication on fax 20-562 line 1. Please check external connection No communication on fax 20-563 line 2. Please check external connection No UI message appears 22-502
05-520 05-521 05-526
Sheet left over DADH post feed Remove sheet sensor after a jam Sheet left over DADH TAR sen- Remove sheet sor after jam DADH - sheet near CVT sensor Reset when DADH in duplex path. 05-352 top cover closed after jam cleared. Perform 05-350, 05-352 RAP Sheet detected over entry sen- Perform 11-100-110 sor RAP for LCSS, 11100-130 RAP, for HCSS11-100-170 RAP for HCSS BM Sheet near entry sensor at shutdown Perform 11-100-110 RAP for LCSS, 11100-130 RAP for HCSS, 11-100-170 RAP for HCSS BM Perform 11-110-110 RAP for LCSS, 11110-130 RAP for HCSS, 11-110-170 RAP for HCSS BM Perform 11-110-110 RAP for LCSS, 11110-130 RAP for HCSS, 11-110-170 RAP for HCSS BM
When fault 22-310 is raised Machine not achieved stable state five minutes from power on When fault 20-324 is raised
Not all configurable ser02-533 vices have achieved a stable state Not enough memory to use 20-546 fax services. Contact your system administrator.
11-510
11-511
Table 3 Status messages O to R UI Message Offsetting is unavailable from output tray 1. Check for obstructions in output tray 1 Status Code 11-905 Open output device door Reason for Message Reference / Action 11-512 Sheet detected over punch sensor
Bin 1 offset motor fails to move Clear the paper jam. or home. Switch off the machine then switch on the machine, GP 14. Perform 11-005110, 11-006-110, 11310-110, 11-311-110 RAP for LCSS, 11007-110, 11-008-110, 11-312-110, 11-313110, 11-319-110 RAP for LCSS, 11-031-130, 11-337-130 RAP for HCSS, 11-031-170, 11-337-170 RAP for HCSS BM Bin 1 offset motor fails to move Clear the paper jam. or home. Switch off the machine then switch on the machine, GP 14. Perform 11-040130, 11-347-130 RAP
11-513
11-514
Offsetting is unavailable from output tray 2. Check for obstructions in output tray 2
11-907
Sheet detected over 2nd to top Perform 11-140-110, exit sensor 11-142-110 RAP for LCSS, 11-120-130, 11-122-130 RAP or 11-140-130, 11-142130, 11-150-130, 11152-130 RAP for HCSS, 11-120-170, 11-122-170 RAP or 11-140-170, 11-142170 RAP for HCSS BM
July 2005 2-587
OF4b
Table 3 Status messages O to R UI Message Open output device door Status Code 11-515 Reason for Message Reference / Action UI Message Open front door
Table 3 Status messages O to R Status Code 10-509 Reason for Message Reference / Action
Sheet near 2nd to top exit sen- Perform 11-140-110, sor at shutdown 11-142-110 RAP for LCSS, 11-140-130, 11-142-130, 11-150130, 11-152-130 RAP for HCSS, 11-140170, 11-142-170 RAP for HCSS BM Sheet detected over edge reg- Perform 11A-110 RAP istration sensor for LCSS,11A-130 RAP for HCSS, 11A170 RAP for HCSS BM Sheet detected over top exit sensor Perform 11-130-110, 11-132-110 RAP for LCSS, 11-130-130, 11-132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM Perform 11-130-110, 11-132-110 RAP for LCSS, 11-130-130, 11-132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM
Sheet is near the IOT exit sen- Jam clearance sor in the right hand side of the invert path Sheet near post fuser sensor IOT exit sensor paper in IOT exit area at power -on or start print Sheet near IOT exit sensor Jam clearance Jam clearance. Perform 10-107, 10-108, 10-109, 10-110 RAP Jam clearance. Perform 10-107, 10-108, 10-109, 10-110 RAP Jam clearance. Perform 08-100 RAP
10-511 10-512
11-516
Open front door
10-513
Open left hand door Open left hand door
08-550 08-551
Sheet over wait sensor
11-518
Tray 1 feed sensor detects Jam clearance. Perpaper in feed area on power-on form 08-101, 08-111 or in standby, 08-101 RAP Tray 2 feed sensor detects Jam clearance. Perpaper in feed area on power-on form 08-102, 08-112 or in standby. 08-102 RAP Jam clearance. PerTray 4 feed sensor detects paper in feed area on power-on form 08-104, 08-114 RAP or in standby. 08-104 Sheet near registration sensor Jam clearance Sheet detected over entry sen- Perform 11-100-110 sor RAP for LCSS, 11100-130 RAP, for HCSS11-100-170 RAP for HCSS BM Sheet near entry sensor at shutdown Perform 11-100-110 RAP for LCSS, 11100-130 RAP, for HCSS11-100-170 RAP for HCSS BM Perform 11-100-110 RAP for LCSS, 11100-130 RAP, for HCSS11-100-170 RAP for HCSS BM Perform 11-100-110 RAP for LCSS, 11100-130 RAP, for HCSS11-100-170 RAP for HCSS BM
Open left hand door
08-552
Open left hand door
08-554
11-519
Open left hand door Open output device door
08-565 11-510
Open front door
08-555
Jam clearance. PerRegistration sensor detects form 08-150, 08-151 paper in registration area on power-on or in standby. 08-150 RAP Paper in duplex path at power- Jam clearance. Peron or in standby form 08-160, 08-161 RAP Paper over the registration sen- Jam clearance. Persor when feeding from the form 08-155, 08-156 bypass tray RAP Sheet near duplex sensor Jam clearance Paper over the registration sen- Jam clearance sor when feeding from the bypass tray Sheet is near the IOT exit sen- Jam clearance sor in the non-invert path Sheet is near the IOT exit sen- Jam clearance sor in the left hand side of the invert path
11-511
Open front door
08-556
Open left hand door
08-557
11-512
Sheet detected over punch sensor
Open front door Open left hand door
08-566 08-567
11-513
10-507 10-508
OF4b
July 2005 2-588
Table 3 Status messages O to R UI Message Open output device door Status Code 11-514 Reason for Message Reference / Action UI Message Open output device door Open output device door Open tray 1 Open tray 2 Open tray 3
Table 3 Status messages O to R Status Code 11-522 11-523 08-561 08-562 08-553 Reason for Message Reference / Action
Sheet detected over 2nd to top Perform 11-140-110, exit sensor 11-142-110 RAP for LCSS, 11-120-130, 11-122-130 RAP or 11-140-130, 11-142130, 11-150-130, 11152-130 RAP for HCSS, 11-120-170, 11-122-170 RAP or 11-140-170, 11-142170 RAP for HCSS BM Sheet near 2nd to top exit sen- Perform 11-140-110, sor 11-142-110 RAP for LCSS, 11-140-130, 11-142-130, 11-150130, 11-152-130 RAP for HCSS, 11-140170, 11-142-170 RAP for HCSS BM Sheet detected over edge reg- Perform 11A-110 RAP istration sensor for LCSS,11A-130 RAP for HCSS, 11A170 RAP for HCSS BM Sheet detected over top exit sensor Perform 11-130-110, 11-132-110 RAP for LCSS, 11-130-130, 11-132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM Perform 11-130-110, 11-132-110 RAP for LCSS, 11-130-130, 11-132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM
Sheet over the BM eject sensor Perform 11-180-170, 11-182-179 RAP Sheet near the BM eject sensor Perform 11-180-170, 11-182-179 RAP Sheet near Tray 1 feed sensor. Jam clearance. Per08-106 form 08-106 RAP Sheet near Tray 2 feed sensor Jam clearance Tray 3 feed sensor detects Jam clearance. Perpaper in feed area on power-on form 08-103, 08-113 or in standby. 08-103 RAP Sheet near Tray 3 feed sensor Sheet near Tray 4 feed sensor Jam clearance Jam clearance
Open tray 3 Open tray 4 Option service removed Optional service installed
08-563 08-564 22-554 22-553
11-515
Unable to remove optional ser- Refer to 22-410 to 22vice 416 RAP, 22-417 RAP Service option installed Service option mismatch detected When the 90% full sensor is cleared before the bin switch timer expires. Printing will continue automatically 15 seconds after raised if the Pause button is not pressed. Or when the Resume button pressed. Or Automatically 15 minutes after Pause button pressed if Resume button is not pressed. Perform 03-360, 03408 to 03-410, 03-418 RAP
Optional service mismatch 22-552 detected Output Bin full 03-511
11-516
11-518
11-519
Output device communica- 03-545 tions fault. Please call for assistance.
IOT-Finisher: three times retry fail at 100 ms cycle communication - no response. 03-360
11-521
Sheet near 2nd to top exit sen- Perform 11-140-110, sor 11-142-110 RAP for LCSS, 11-140-130, 11-142-130, 11-150130, 11-152-130 RAP for HCSS, 11-140170, 11-142-170 RAP for HCSS BM Status Indicator RAPs
July 2005 2-589
OF4b
Table 3 Status messages O to R UI Message Status Code Reason for Message Tamper move or Bin 1 or compiler eject or staple fault Reference / Action Perform 11-005-110, 11-006-110, 11-310110, 11-311-110 RAP for LCSS, 11-007-110, 11-008-110, 11-312110, 11-313-110, 11319-110 RAP for LCSS, 11-024-110, 11-025-110 RAP for LCSS, 11-320-110, 11-322-110 RAP for LCSS, 11-005-130, 11-006-130, 11-310130, 11-311-130 RAP for HCSS, 11-007130, 11-008-130, 11312-130, 11-313-130 RAP for HCSS, 11024-130, 11-025-130 RAP for HCSS, 11320-130, 11-322-130 RAP for HCSS, 11005-170, 11-006-170, 11-310-170, 11-311170 RAP for HCSS BM, 11-007-170, 11008-170, 11-312-170, 11-313-170 RAP for HCSS BM, 11-024170, 11-025-170 RAP for HCSS BM, 11-320170, 11-322-170 RAP for HCSS BM UI Message
Table 3 Status messages O to R Status Code Reason for Message Tamper home or paddle roll or compiler or stapling fault Reference / Action Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-005110, 11-006-110, 11310-110, 11-311-110 RAP for LCSS, 11007-110, 11-008-110, 11-312-110, 11-313110, 11-319-110 RAP for LCSS, 11-024-110, 11-025-110 RAP for LCSS, 11-320-110, 11-322-110 RAP for LCSS, 11-005-130, 11-006-130, 11-310130, 11-311-130 RAP for HCSS, 11-007130, 11-008-130, 11312-130, 11-313-130 RAP for HCSS, 11024-130, 11-025-130 RAP for HCSS, 11320-130, 11-322-130 RAP for HCSS, 11005-170, 11-006-170, 11-310-170, 11-311170 RAP for HCSS BM, 11-007-170, 11008-170, 11-312-170, 11-313-170 RAP for HCSS BM, 11-024170, 11-025-170 RAP for HCSS BM, 11-320170, 11-322-170 RAP for HCSS BM Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-036130, 11-346-130 RAP
Output tray 1 out of service. 11-902 Check for obstructions in output tray 1
Output trays 1 and 2 out of 11-904 service. Check for obstructions in the output trays
Output tray 2 out of service. 11-906 Check for obstructions in output tray 2
Bin 2 move or home fault
OF4b
July 2005 2-590
Table 3 Status messages O to R UI Message Output tray full. Please empty the output tray. Status Code 11-572 Reason for Message Fifty additional prints have been sent to bin 1 since 90% full sensor made Reference / Action Perform 11-030-110, 11-334-110, 11-335110, 11-336-110 RAP for LCSS, 11-030-130, 11-336-130 RAP for HCSS, 11-030-170, 11-336-170 RAP for HCSS BM Perform 11-430-130 RAP for HCSS, 11E170 RAP for HCSS BM Unload the tray Perform 11-130-110, 11-132-110 RAP for LCSS,11-130-130, 11132-130 RAP for HCSS, 11-130-170, 11-132-170 RAP for HCSS BM Perform 11-030-110, 11-334-110, 11-335110, 11-336-110 RAP for LCSS,11-430-130 RAP for HCSS, 11430-170 RAP for HCSS BM Perform 11-430-130 RAP for HCSS, 11E170 RAP for HCSS BM Refer to 11-430-130 RAP for HCSS, 11430-170 RAP for HCSS BM Order a new ozone filter, PL 9.25 Item 3. UI Message Paper size mismatch. Check paper in Tray 1. Some image loss may occur Paper size mismatch. Check paper in Tray 2. Some image loss may occur Paper size mismatch. Check paper in Tray 3. Some image loss may occur Paper size mismatch. Check paper in Tray 4. Some image loss may occur
Table 3 Status messages O to R Status Code 07-571 Reason for Message Reference / Action
First sheet fed after a tray 1 sta- Check the paper in tus change does not match the tray 1. Perform 07D confirmed stock RAP First sheet fed after a tray 2 sta- Check the paper in tus change does not match the tray 2. Perform 07D confirmed stock RAP First sheet fed after a tray 3 sta- Check the paper in tus change does not match the tray 3. Check that the confirmed stock tray is set to correct paper size, ADJ 7.1 First sheet fed after a tray 4 sta- Check the paper in tus change does not match the tray 4. Check that the confirmed stock tray is set to correct paper size, ADJ 7.1 First sheet fed after a bypass tray status change does not match the confirmed stock IOT microprocessor: comm error. Fault 03-350 is raised. Check the paper in bypass tray and the side guide is set correctly Perform 03-350, 03351, 03-354 RAP
07-572
Output tray full. Please empty the output tray.
11-574
Finisher bin 2 full
07-573
Output tray nearly full Output tray nearly full
10-516 11-571
Printer bin 0 90% full sensor made Bin 0 90% full sensor made
07-574
07-575 Paper size mismatch. Check paper in Bypass tray. Some image loss may occur Paper Trays are unavailable. Call for assistance 03-549
11-573
Please check the output bin 03-510 for blank and partially imaged sheets and discard them Please delete the job. No 22-504 tray is configured with the required paper size. Press the Job Status button. Then select the Delete Button. Please wait, adjusting fuser 10-540 temperature
When paper is delivered to the Perform 03-423, 424, 433, 434, 821, 822, output and a video complete 831, 832 RAP has not been received by the image processor No tray configured for media Configure one tray for this stock size.
11-575
Output Trays out of service. 11-598 Remove all paper from Output Trays. Ozone filter near end of life, 09-590 ensure you have a replacement filter Paper jam not fully cleared 08-580
Output trays have reached there capacity. Fault 11-430 is raised Ozone life counter near end of life
Fuser temperature control failure.
Perform 10-322, 10324, 10-325, 10-330, 10-370 RAP, 10-315, 10-320, 10-321, 10323, 10-340, 10-350, 10-360, 10-380 RAP
Please wait, freeing memory
19-502
Out of memory resources. Fault Perform 19-401, 1919-401, 19-402 402, 19-403 RAP When fault codes 03-351 and 03-354 are raised Perform 03-350, 03351, 03-354 RAP
A stray sheet has been Jam clearance. Perdetected in either the IOT or fin- form 08-190 RAP isher device during the post jam clearance initialization routine. 08-190
Please wait. The system is 03-556 attempting to recover from a fault
July 2005 2-591
OF4b
Table 3 Status messages O to R UI Message Status Code Reason for Message Reference / Action UI Message
Table 3 Status messages O to R Status Code Reason for Message CCD (width) and length sensors cannot determine size of the original Not enough originals during recovery Reference / Action Reposition originals and press start, Perform 14A RAP Reload originals
03-501 Please wait. The system software and the network controller are about to be reset from a remote client. The reset may take several minutes. Any jobs currently being marked will be cancelled Please wait, your job will 19-506 continue shortly. Do not press the Start button again Please wait... The system is attempting to recover 22-501
prtgeneralReset MIB object on None the network controller is set to a value of powerCycleReset(4)
Reload originals and press 14-566 start Reload originals and press 05-503 Start Reload originals or select 05-546 original size and press Start
On pre-feed the DADH fails to Reload originals or recognize the size of the docu- select size. Perform ment 05C RAP Document present in DADH tray with DADH cover open Lower the document handler to scan your documents. Perform 05-300 RAP Remove sheet. Perform 05B RAP Close tray. Perform 07-301RAP Close tray. Perform 07-302 RAP Close Tray. Perform 07-303 RAP Close Tray. Perform 07-304 RAP
Job delayed status
High EPC usage. Perform 19-401, 19-402, 19-403 RAP Perform 22-306 to 22315, 22-801, 814 RAP Perform 03-374 RAP
Remove documents from the paper tray and close the cover
05-502
Attempting print recovery. 22306, 22-307, 22-309 System fails to power off after request from the UI
Power down failure. Power 03-520 off cannot be completed. Press the power button on the left side of the machine. If there is no response within 1 minute, then remove the power cord. Wait 1 minute then reinsert the power cord and switch the machine on. Printing and scanning are 03-500 unavailable. Please call for assistance Printing is unavailable 09-550
05-525 Remove all documents from the document handler tray Remove misfed sheet. Close tray 1 Remove misfed sheet. Close tray 2 Remove misfed sheet. Close tray 3 07-521
Sheet left over DADH document present sensor after jam IOT microprocessor detects Tray 1 open IOT microprocessor detects Tray 2 open IOT microprocessor detects Tray 3 open IOT microprocessor detects Tray 4 open
07-522 07-523 07-524 02-560
Voltage not present on 24 V rail Perform 03-480 RAP monitored by IOT Photoreceptor erase lamp has failed. 09-350 fault IOT-FRU: unable to read from FRU. Fault 03-371 is raised. IOT-XRU: unable to read from XRU. Fault 03-372 is raised. Perform 09-350 RAP Perform 03-371, 03372 RAP Perform 03-371, 03372 RAP
Remove misfed sheet. Close tray 4 Remove Reorder Toner Cartridge
Pull out fuser module, then 03-547 firmly push it back in Pull out xerographic mod- 03-548 ule, then firmly push it back in Raise document handler Raise document handler Raise document handler 05-522 05-523 05-524
Set by the user interface when Cleared by the user interface once Status the user enters *33 code to 09-599 is cleared. remove the Reorder Notification message when the Toner Cartridge is replaced. DADH feed head near end of life Fuser counter reaches 290 k prints Xerographic module near end of life Fuser counter reaches 300 k prints IOT detects fuser failure FRU CRUM authorization failure. When fault 10-399 raised Replace feed head or end of life status Order a new fuser module, PL 10.10 Item 1. Re-order a new xerographic module Install new fuser module, PL 10.10 Item 1. Install new fuser module, PL 10.10 Item 1. Perform 10-399 RAP
Re-order but do not replace 05-547 Document Handler Feed Roll Re-order but do not replace 10-521 fuser module Re-order, but do not replace xerographic module Replace fuser module Replace fuser module Replace fuser module 09-584
Sheet left over DADH CVT sen- Remove sheet sor after jam Sheet left over DADH registration sensor after jam Remove sheet
Sheet left over DADH exit sen- Remove sheet. Persor after jam form 05-345, 05-346 RAP Network controller - RARP address resolution fails Connectivity fix and switch off the machine then switch on the machine, GP 14.
10-520 10-523 10-570
RARP functions are not available. Please notify machine administrator
16-594
OF4b
July 2005 2-592
Table 3 Status messages O to R UI Message Replace punch head unit Status Code 11-540 Reason for Message Reference / Action UI Message
Table 4 Status messages S to W Status Code Reason for Message Scanner needs service Reference / Action Switch off the machine then switch on the machine, GP 14. Perform 14-110 RAP, 14-310, 14-710 RAP, 14-720 RAP If calibration does not complete, switch off the machine, then switch on the machine, GP 14. Wait for a few minutes, if the scanner continues to calibrate without completing perform 14-703 to 14706, 712, 714, 716, 718 RAP
Punch head present sensor not Perform 11-043-110, made 11-350-110 RAP for LCSS, 11-043-130 RAP for HCSS, 11043-170, 11-350-170 RAP for HCSS BM Staple cartridge empty Perform 11-364-110 RAP for LCSS, 11364-130, 11-370-130 RAP for HCSS, 11364-170, 11-370-170 RAP for HCSS BM When the Image proccessing module has completed restoring the configuration settings Install new toner cartridge, PL 9.15 Item 4.
Replace staple cartridge
11-546
Scanner has failed to initai- 14-563 ilize. Switch off the machine, wait 1 minute, then switch on the machine. If fault persists call for assistance, or press close to use other services Scanner is calibrating, please wait 14-560
Scanner is calibrating
Restoring configuration set- 03-526 ting. Please wait. System will reboot when completed. Toner cartridge empty ROS laser not being controlled 09-592 06-540
Software upgrade configuration reset
Toner level sensor registers developer sump not full
ROS laser not being controlled. Perform 06-350 RAP ROS system failed. Perform 06-340 RAP
ROS system failure. Print- 06-530 ing is unavailable. If fault persists, call for assistance. Touch Ignore Error to use other services
Software cycling control fault. Printing is unavailable. If fault persists, call for assistance. Touch Ignore Error to use other services / Printing is unavailable Software option codes do not match
03-560
Laser on without printing. Fault Perform 03-395, 396, 03-396 raised 852, 853 RAP
16-552
Table 4 Status messages S to W UI Message Scan to file unavailable Status Code 03-585 Reason for Message Fault 03-331 raised Reference / Action Cleared when status 03-544 is raised. Perform 03-340, 03-416 RAP Perform 14-310 RAP
Network controller - the flag in Switch off the system manager is not in sync. machine then switch with the network controller PM on the machine, GP 14. IOT software upgrade status Compiler carriage or stapling fault None Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-364110 RAP for LCSS, 11-120-130, 11-122130 RAP for HCSS, 11-364-130, 11-370130 RAP for HCSS, 11-120-170, 11-122170 RAP for HCSS BM, 11-364-170, 11370-170 RAP for HCSS BM Status Indicator RAPs
Software upgrade complet- 03-537 ing - please wait Some finishing features are 11-903 unavailable. Check for obstructions in the finisher
Scanner fault. Please call for assistance
03-543
Image processing-CCD: three times retry fail at 100 ms cycle communication - no response
July 2005 2-593
OF4b
Table 4 Status messages S to W UI Message Status Code Reason for Message Stapler unit 1 fails to move Reference / Action Clear obstruction from stapler. Perform 11053-110, 11-370-110 RAP for LCSS, 11053-130, 11-370-130 RAP for HCSS, 11053-170, 11-370-170 RAP for HCSS BM Reset network controller UI Message Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator
Table 4 Status messages S to W Status Code 16-511 Reason for Message Internet fax process failed Reference / Action Network controller reset manually initiated by customer
Some finishing features are 11-912 unavailable. Check for obstructions in the stapler.
16-512
USB printer port process failed Network controller reset manually initiated by customer Simple service discovery proto- Network controller col failed reset manually initiated by customer Post office protocol (for inbound IFAX messages) process failed SMTP process failed Network controller reset manually initiated by customer Network controller reset manually initiated by customer Network controller reset manually initiated by customer
16-513
Some network services unavailable. Please notify machine administrator Some network services unavailable. Please notify machine administrator Some network services unavailable. Please notify machine administrator Some network services unavailable. Please notify machine administrator Some network services unavailable. Please notify machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator Some network services unavailable. Please notify the machine administrator
16-560
Some processes on the network controller have failed
16-514
16-581
The network controller diagnos- Reset network contic service process has stopped troller The network controller authen- Reset network controller tication SPI process has stopped The network controller subagent process has failed Reset network controller
16-517
16-582
16-588
Some network services 16-599 unavailable. Please notify the machine administrator. Staple capacity exceeded. 11-560 Job completed without stapling Staple count low. Please ensure you have replacement Staple Cartridge. Staple count low. Please ensure you have replacement Staple Cartridge 11-542
Raw TCP/IP printing (port 9100) process failed.
BM disabled - too many pages Each booklet must not exceed 15 sheets BM staples low Perform 11-063-170, 11-411-170 RAP and 11-403-170, 11-413170 RAP Perform 11-364-110 RAP for LCSS, 11364-130, 11-370-130 RAP for HCSS, 11364-170, 11-370-170 RAP for HCSS BM
16-590
The network controller connec- Reset network contivity configuration process has troller failed Not enough memory on the image processing for JBA Network controller or image processing reset manually initiated by customer Network controller reset manually initiated by customer More physical memory needs to be added to the platform Network controller reset manually initiated by customer
16-501
11-545
Staple cartridge low
16-504
Dynamic domain name registration process failed Insufficient memory for E-mail
16-505
Stapling disabled, out of staples
11-554
16-507
Service location protocol process failed
16-508
Autonet address resolution did Network controller not work reset manually initiated by customer Insufficient memory for internet Network controller fax reset manually initiated by customer E-mail process failed Network controller reset manually initiated by customer
Stapling disabled, out of staples Perform 11-050-110, 11-360-110 RAP for LCSS, 11-050-130, 11-360-130 RAP for HCSS, 11-050-170, 11-360-170 RAP for HCSS BM Stapling disabled, zero / one page Instruct customer
16-509
Stapling feature requires two or more pages
11-555
16-510
OF4b
July 2005 2-594
Table 4 Status messages S to W UI Message Stapler is unavailable. Check for obstructions in the stapler. Status Code 11-910 Reason for Message Stapler head motor 1 fails to move or not primed Reference / Action Clear obstruction from stapler. Perform 11050-110, 11-360-110 RAP for LCSS, 11050-130, 11-360-130 RAP for HCSS, 11050-170, 11-360-170 RAP for HCSS BM Clear obstruction from stapler. Perform 11403-170, 11-413-170 RAP UI Message System memory is full etc.
Table 4 Status messages S to W Status Code 19-509 Reason for Message Internal memory job truncated Reference / Action Usage exceeds intermediate EPC usage threshold. Perform 19401, 19-402, 19-403 RAP Switch off the machine then switch on the machine, GP 14.
Stapling is unavailable. Check for obstructions in the BM stapler. Stapling not available. Please call for assistance
11-911
Staple head 2 motor fails to move
System reset required, please switch off the machine, then switch on the machine The BM is unavailable. Please call for assistance.
16-550
Network controller - system enters customer sw upgrade mode
03-553
HCSS-BM communications fail- Perform 03-363 RAP ure. Fault 03-363 is raised. Basic Fax card restarts User clears or timeout. Install a new compact flash, PL 20.10 Item 3 Perform 10-322, 10324, 10-325, 10-330, 10-370 RAP
11-553
Stapling disabled, out of service Perform 11-050-110, 11-360-110 RAP for LCSS, 11-050-130, 11-360-130 RAP for HCSS, 11-050-170, 11-360-170 RAP for HCSS BM Network controller - DC platPerform 16A RAP form fails to recover in less than 5 minutes after a crash Network controller - DC communications unavailable DC platform call failed
The Fax service is initialis- 20-544 ing. Please wait.
The fuser is warming up. Printing may be delayed The HCF is unavailable. Please check connections or call for service The network controller is about to be reset
10-505
Fuser not at temperature
System error, copier is no longer available System error, copier is no longer available System error, scanner is unavailable
16-557
03-552
IOT microprocessor to HCF Perform 03-359, 03communication error. Fault 03- 407 RAP 359 raised When ever the network control- When the network ler detects that a platform reset controller reset is initiis about to occur ated ROS motor failed. Perform 06-020 RAP
16-558 14-508
16-502
When start is selected but scan Switch off the service is unable to acquire machine then switch resources on the machine, GP 14. Wait for a few minutes, if scanning is still not available, go to 03-330, 03-462 RAP EPC memory resources low Memory becomes available, job is cancelled or documents are removed from DADH. Perform 19401, 19-402, 19-403 RAP High EPC usage. Perform 19-401, 19-402, 19-403 RAP Usage is above intermediate EPC usage threshold. Perform 19401, 19-402, 19-403 RAP
The ROS motor has failure. 06-520 Switch the machine off, wait 1 minute, then switch on the machine again. If the fault persists call for assistance or press Close to use other services. The User Interface is not available. Please call for assistance 02-530
System memory is full etc.
19-503
Fault detected at UI. Local UI needs service Machine not achieved stable state five minutes from power on
Perform 02-320, 02380 RAP Perform 02-390, 02391, 02-704, 02706RAP
19-507
Memory resources low
There is a problem with at 02-534 least one machine service. Please switch the machine off then on again. If this does not solve the problem, switch the machine off and call for assistance
19-508
Internal memory handling status
July 2005 2-595
OF4b
Table 4 Status messages S to W UI Message Status Code Reason for Message Reference / Action UI Message Tray 3 is low on paper
Table 4 Status messages S to W Status Code 07-533 Reason for Message Tray 3 paper low Reference / Action IOT microprocessor detects Tray 3 paper level at 25%. Perform 07B RAP
There is a problem with at 02-535 least one machine service. Please switch the machine off then on again. If this does not solve the problem, switch the machine off and call for assistance There is a problem with at 02-536 least one machine service. Please switch the machine off then on again. If this does not solve the problem, switch the machine off and call for assistance Token Ring functions are 16-592 not available. Please notify machine administrator Toner cartridge nearly empty. Ensure you have a replacement cartridge 09-599
All services that the UI is wait- Perform 02-390, 02ing for in the registry do not 391, 02-704, 02-706 appear even though the Image RAP processing / UI sync occurred
Tray 3 is out of service, please use a different tray All services that the UI is wait- Perform 02-390, 02ing for do not appear in the reg- 391, 02-704, 02istry 706RAP
07-543
Tray 3 elevate top sensor does Perform 07-355 RAP not turn on within 7 seconds after elevator motor on. Tray 4 paper present sensor detects no paper in tray Tray 4 is lifting Tray 4 paper low Perform 07E RAP Perform 07-360 RAP IOT microprocessor detects Tray 4 paper level at 25%. Perform 07B RAP
Tray 4 empty, please reload 07-514 Tray 4 is lifting Tray 4 is low on paper 07-560 07-534
Network controller - Token Ring Connectivity fix and TCP / IP port connectivity failed switch off the machine then switch on the machine, GP 14. When less than X days predicted until toner cartridge end of life Order a new toner cartridge, PL 9.15 Item 4. Or cleared when 02560 status code is raised. Perform 09-360, 09361, 09-362, 09-363 RAP Perform 09-360, 09361, 09-362, 09-363 RAP Perform 07A RAP Perform 07A RAP Perform 07F RAP Perform 07A RAP Perform 07A RAP Perform 07F RAP Perform 07E RAP Perform 07-355 RAP
Tray 4 is out of service, please use a different tray
07-544
Tray 4 elevate top sensor does Perform 07-360 RAP not turn on within 7 seconds after elevator motor on Service option install failed when any of the faults 22-400, 22-401, 22-402, 22-403, 22404, 22-405, 22-406, 22-407 are raised Service option removal failed when any of the faults 22-410, 22-411, 22-412, 22-413, 22414, 22-415, 22-416, 22-417 are raised Refer to 22-400 to 22403 RAP, 22-404 to 22-406 RAP, 22-407 RAP Refer to 22-400 to 22403 RAP, 22-404 to 22-406 RAP, 22-407 RAP
Unable to install option ser- 22-555 vice
Toner control failure
09-597
Toner concentration process control failure. Toner control sensor failure.
Unable to remove option service
22-556
Toner control sensor failure 09-598
Tray 1 empty, please reload 07-511 Tray 1 is low on paper Tray 1 is out of service, please use a different tray 07-531 07-541
Tray 1 paper present sensor detects no paper in tray Tray 1 paper low Tray 1 out of service. Tray 2 paper present sensor detects no paper in tray Tray 2 paper low Tray 2 out of service. Tray 3 paper present sensor detects no paper in tray Tray 3 is lifting.
Tray 2 empty, please reload 07-512 Tray 2 is low on paper Tray 2 is out of service, please use a different tray 07-532 07-542
Tray 3 empty, please reload 07-513 Tray 3 is lifting 07-550
OF4b
July 2005 2-596
Table 4 Status messages S to W UI Message Status Code Reason for Message Tamper move or paddle roll fault Reference / Action Clear the paper jam. Switch off the machine then switch on the machine, GP 14. Perform 11-005110, 11-006-110, 11310-110, 11-311-110 RAP for LCSS, 11007-110, 11-008-110, 11-312-110, 11-313110, 11-319-110 RAP for LCSS, 11-024-110, 11-025-110 RAP for LCSS, 11-005-130, 11-006-130, 11-310130, 11-311-130 RAP for HCSS, 11-007130, 11-008-130, 11312-130, 11-313-130 RAP for HCSS, 11024-130, 11-025-130 RAP for HCSS, 11005-170, 11-006-170, 11-310-170, 11-311170 RAP for HCSS BM, 11-007-170, 11008-170, 11-312-170, 11-313-170 RAP for HCSS BM, 11-024170, 11-025-170 RAP for HCSS BM Perform 09B RAP
Unable to staple. check for 11-901 obstructions in the output trays
Waste toner bottle nearly full, ensure you have a replacement bottle
09-595
Waste toner full sensor registers full for greater than 100 pages. Scorotron cleaning failure
Xerographic Module Clean- 09-541 ing Failure. Copy and Printing unavailable. Touch Power Off to switch machine off or touch Ignore Error to use other services Xerographic Module clean- 09-540 ing in progress. Please wait Xerographic Module Main- 09-543 tenance. Please follow the instructions below
Refer to 09-341, 09342 Scorotron Cleaning Failure RAP
When the Scorotron cleaning is Refer to 09-341, 09in progress 342 Scorotron Cleaning Failure RAP Charge scorotron manual cleaning required Refer to IQ1 Image Quality Entry RAP
July 2005 2-597
OF4b
OF5 Boot Up Failure RAP

Use this RAP if the UI displays system unavailable or the machine does not come to a Ready to scan your job state. Also, use this RAP if the software loading procedure fails.
(32-55 ppm) PL 3.20 Item 12. (65-75 ppm) PL 3.10 Item 12. (32-55 ppm) PL 3.20 Item 3. (65-75 ppm) PL 3.10 Item 3.
Install a new image processing PWB.
Initial Actions
Switch off the machine, GP 14. Switch the machine on, GP 14. If the boot up failure occurs after new components are installed, make sure the new components are compatible with the machine. Check the LEDs on the IOT PWB, OF7. Check that the software module, is located correctly. (32-55 ppm) PL 3.20 Item 8. (65-75 ppm) PL 3.10 Item 8. (32-55 ppm) PL 3.20 Item 12. (65-75 ppm) PL 3.10 Item 12. (32-55 ppm) PL 3.20 Item 3. (65-75 ppm) PL 3.10 Item 3.
Install a new IOT PWB, PL 1.10 Item 2. NOTE: Re-install the original firewire PWB and embedded fax PWB. Connect the DADH communication/power cable. Connect the output device communication cable and power cord.
Check that the EPC memory PWB are located correctly.
Connect the DADH communication/power cable. Switch on the machine, GP 14. The machine boots up. Y N Install a new DADH PWB, PL 5.10 Item 5. NOTE: Re-install the original firewire PWB and embedded fax PWB. Connect the output device communication cable and power cord. Connect the output device communication cable and power cord. Switch on the machine, GP 14. The machine boots up. Y N Install new components as necessary: 1K LCSS PWB, PL 11.124 Item 1. 2K LCSS PWB, PL 11.26 Item 1. HCSS PWB, PL 11.56 Item 5. NOTE: Re-install the original firewire PWB and embedded fax PWB. Re-install the original firewire PWB. Switch on the machine, GP 14. The machine boots up. Y N Perform the following: Install a new firewire PWB, PL 3.11 Item 7. Install a new network controller - firewire cable, PL 16.10 Item 12. Check the network controller. Go to the 16A Network Controller RAP. NOTE: Re-install the original embedded fax PWB. Re-install the original embedded fax PWB. Switch on the machine, GP 14. The boots up. Y N Install new components as necessary: Embedded fax PWB, PL 20.10 Item 4. Compact flash memory, PL 20.10 Item 3. Extended fax PWB, PL 20.10 Item 2. Riser PWB, (32-55 ppm) PL 3.15 Item 3, (65-75 ppm) PL 3.11 Item 6. Image processing PWB, (32-55 ppm) PL 3.20 Item 3, (65-75 ppm) PL 3.10 Item 3. machine
Check that all the PJs are seated correctly on the image processing PWB.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Perform the following: 1. 2. Disconnect the DADH communication/power cable, PL 5.10 Item 6 from the image processing PWB module. If an LCSS, HCSS or HCSS BM is installed, disconnect the communication cable from PJ151 and the power cord from PJ22 on the power and control module. Install a finisher bypass harness, PL 26.10 Item 7. If a network controller is installed, remove the firewire PWB from the image processing module, (32-55 ppm) PL 3.15 Item 6 or (65-75 ppm) PL 3.11 Item 7. Disconnect the network controller power cord from PJ23 on the power and control module. 4. 5. If a fax is installed, remove the embedded fax PWB, PL 20.10 Item 4. Switch on the machine, GP 14.
3.
The machine boots up. Y N Perform the following: Check the UI. Go to the OF2 UI Touch Screen Failure RAP. Install a new software module: A Status Indicator RAPs (32-55 ppm) PL 3.20 Item 8. (65-75 ppm) PL 3.10 Item 8.
If necessary, reload the software. Refer to GP 4 Machine Software.
Install a new EPC memory PWB.
OF5
July 2005 2-598
OF6 Ozone and Air Systems RAP

Use this RAP to diagnose faulty machine fans. Faulty fans can cause smells or overheating.
Procedure
Identify the suspect fan. Check that the fan is working correctly.
Photoreceptor Fan
This fan draws air in at the rear of the machine and uses a duct to direct the air flow over the ROS, through the photoreceptor module and over the post fuser area. If the fan is suspect, go to the 09C Photoreceptor Fan RAP.
Ozone Fan
This fan draws air from the photoreceptor module and out through the ozone filter. Refer to PL 9.25 Item 1 and to Wiring Diagram 4.
Power and Control Assembly Fan

This fan draws in air from the rear of the machine and blows it into the power supply. The fan is hard wired into the power supply. Refer to PL 1.10 Item 1.
Image Processing Cooling Fan

This fan is located on the image processing module. This fan draws air into the Image Processing module and blows the air onto the Image Processing PWB. Refer to the information that follows: (32-55 ppm) PL 3.20 Item 3. (65-75 ppm) PL 3.10 Item 2. Wiring Diagram 10
Vacuum Transport Fan

This Fan draws air down through the short paper path to assist the transport of A6 paper. Refer to PL 10.20 Item 1 short paper path and Wiring Diagram 5.
Duplex Paper Path Cooling Fans

This consists of a cooling fan, exhaust fan and a cooling duct assembly, all of which are integrated into the front door. The cooling fan 2 is located in the middle of the front door, PL 8.11 Item 6. This fan draws in air via the cooling duct into the front door and directs the air across the duplex transport area and into the image exit area. The cooling fan 1 is located in the front door, PL 8.11 Item 3. This fan draws air from the inverter base pan area and exhausts the air via the cooling duct in the front door. The fans are turned on and off simultaneously and only operate during the duplex mode. A thermistor is located in the inverter assembly which will switch the fans on when the temperature reaches 48 degrees C (119 degrees F) during a duplex job. If the thermistor fails, then the fans will switch on at the start of a duplex job. The fans are enabled or disabled in dC131 location 09-116. The fans are run in dC330 code 09-036 Duplex cooling fans. Refer to cooling fan 1, cooling fan 2 and the thermistor in Wiring Diagram 7.
July 2005 2-599
OF6
OF7 IOT PWB Diagnostics RAP

Purpose
To assist in identifying any suspected problems with the IOT PWB. If directed here from another procedure always return to that procedure.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Go to OF7 IOT PWB Voltage Check. If all the LEDs indicate that all the voltages are present, go to the OF7 IOT PWB Communications Check.
OF7 IOT PWB Voltage Check

1. On the IOT PWB check that the voltage-present LEDs that follow are on, Figure 1: a. b. c. d. e. 2. CR12 - Indicates the presence of 3.3V. CR13 - Indicates the presence of 5V. CR15 - Indicates the presence of 12V. CR16 - Indicates the presence of 24V. CR36 - Indicates the presence of 3.3V standby supply voltage. Figure 1 IOT PWB LED and switch locations
If CR16 is not on, but 24V is present at P/J27 pin 1, go to the 01G Fused Distribution Check. If +24V is not present at PJ 27, pin 1, check the voltage at P/J26 pin 9. This is the Low Power Mode Enable signal. If this signal is high, install a new LVPS and base module, PL 1.10 Item 3. If no LEDs are on, or only the CR36 3.3Vsb is on, go to 01H Short Circuits and Overloads RAP. Switch off the machine GP 14. Switch on the machine, GP 14. Observe the following conditions, Figure 1: CR14 is off. CR27 is flashing. CR28 and CR29 are flashing in unison. Switch off the machine, GP 14. Move the DIP switches SW1, SW2 and SW3 to the left, Figure 1. Switch on the machine, GP 14. After the machine has power up, switch off the machine, GP 14. Move the DIP switches SW1, SW2 and SW3 to the right. Switch on the machine, GP 14.
3.
OF7 IOT PWB Communications Check

1.
2.
Perform the steps that follow:
3.
If any of the above conditions still fail, then install a new IOT PWB, PL 1.10 Item 2.
OF7
July 2005 2-600
OF8 Multifeed RAP

To solve several sheet multifeeds or extra blank sheet output problems.
Clean the feed roll and retard pad with a damp cloth with water. Install a new feed roll and retard pad, PL 7.30 Item 21.
Initial Actions
Check the condition of the paper. Do not use incorrectly cut paper, damp paper, paper with rough edges, badly drilled paper, paper with wrapper wax or glue contamination. Refer to IQ1 Image Quality Entry RAP. Check the paper specification, GP 20. Multifeed from the bypass tray, go to 07C By-pass Tray RAP
Procedure
When checking for multifeeds always use a new ream of paper. If a new ream can not be used, then perform the following: Fan the paper. Remove four or five sheets from the top of the stack. Turn the paper round or turn the paper over. When loading multi-reams of paper into the tray 3 or tray 4. Remove the top and bottom sheet from each ream. This will prevent ream interface multifeeds. Check that the paper tray side guides are set to the correct paper size. The feed head moves up when the tray is pulled out and rests on top of the paper stack when pushed in. The feed head has free movement from left to right, Figure 1. Install new components as necessary, PL 8.26 Item 10. The separators are located correctly on the tray, Figure 1. Install new components as necessary, PL 7.10 Item 1.
For tray 1 and 2 check the following:
The paper trays for worn, broken or missing components.
For tray 3 and 4 check the following: The feed head moves up when the tray is pulled out and down when pushed in. Check tray 3 paper feed assembly, REP 8.2. Check tray 4 paper feed assembly, REP 8.3. Install new components as necessary, PL 8.30 Item 1. The separators are located correctly on the tray, Figure 2. Tray 3 only - Remove the spacers in the tray 3 feed assembly, Figure 3. NOTE: The tray 3 spacers are fitted to reliably feed the sheets with large amounts of upcurl, which normally occurs in very dry environments. Removing these spacers decrease the multifeed rate, but may increase the misfeed rate if the paper is curled. These spacers are not fitted to any other tray. Install new components as necessary, PL 7.15. For the Bypass tray, perform the following: Ensure that the customer is not filling the tray above the max fill line.
The paper trays for worn, broken or missing components.
July 2005 2-601
OF8
Separators
Separators
Feed head moves Feed head
OF8
July 2005 2-602
Remove the spacers
Figure 3 Tray 3 feed assembly
July 2005 2-603
OF8
OF9 False Fuser End of Life RAP

Use this RAP if the fuser module has reached its end of life prematurely.
Initial Actions
Enter the machine status / supplies and check the fuser module image count. If the image count is unexpectedly high, 422,000 or greater, then the CRUM data is corrupted.
Procedure
Check the following: Refer to Wiring Diagram 4 and the wiring harness at PJ 141. Check that the wires from the vacuum transport fan have not been trapped in the fuser CRUM socket, Figure 1. Repair the wiring or install a new short paper path assembly, PL 10.20 Item 1. Use a cable tie to route the wires away from the fuser module. Damage to the fuser CRUM socket on the drives module, (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1. Damage to the CRUM plug on the fuser module, (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1. Go to OF10 Intermittent Failure RAP and refer to the Electrostatic Discharge Checkout. Fuser connector
CRUM connector
Cable tie
Wire to vacuum transport fan
Figure 1 Fuser and CRUM connector
OF9
July 2005 2-604
OF10 Intermittent Failure RAP

Use this RAP to locate failures when no specific cause can be found, i.e. if the machine resets to Ready to scan your job or Please wait during a print / copy run, or a fault code occurs which cannot easily be repeated.
Customer Power Supply Checkout WARNING

Take care when measuring AC mains (line) voltage. Electricity causes death or injury. CAUTION If you suspect that the customer power supply is incorrect, DO NOT try to correct the customer power supply. DO NOT reconnect the printer. Inform the customer and your manager. Measure the customer power supply at the power outlet and check that the customer power supply is within specification; Refer to GP 22 Electrical Power Requirements. Check that the customer power supply does not drop below the specification when the copier is making copies; use a digital meter and select Peak Hold. Refer to GP 22 Electrical Power Requirements.
Initial Actions
Perform the following actions in order to gather additional information about the fault: Ask the customer if there are any specific print / copier functions that cause the fault to occur; e.g. using the input or output module, or making reduced images. Enter faults mode and check the active messages and the event log. If a fault code is raised when the failure occurs, then go to the appropriate RAP. Make copies and observe where the paper stops and which components are switched ON or OFF when the failure occurs. Check if there is a repeating pattern to the failure.
External Electrical Equipment Checkout WARNING

Take care when measuring AC mains (line) voltage. Electricity causes death or injury. CAUTION
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Perform the following:
If you suspect that the customer power supply is incorrect, DO NOT try to correct the customer power supply. DO NOT reconnect the machine. Inform the customer and your manager. Ask the customer if there is any electrical equipment, which uses a large amount of current, that is connected to the same supply circuit as the machine. With the customer's assistance, check if the failure occurs when electrical equipment near to the machine is switched ON or OFF. If possible, connect the machine to a different supply circuit from the equipment that is causing the problem.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. Go to the relevant checkout Customer Power Supply Checkout External Electrical Equipment Checkout Common Causes Checkout Connectors and Wiring Checkout Power Supply Checkout EPROMs Checkout Electric Motors Checkout Solenoids and Clutches Checkout Switches and Sensors Checkout High Voltage Arcing Checkout Registration Guide Checkout Developer Assembly Checkout Xerographic Module and Corotron Checkout Electrostatic Discharge Checkout Paper Trays 1 to 4 Checkout Duplex Transport Assembly Checkout Output Device Checkout
Common Causes Checkout WARNING

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Make the following checks of common causes of intermittent failures: Check for intermittent connections in the fuser connector assembly, (32-55 ppm) PL 4.15 Item 9, (65-75 ppm) PL 4.10 Item 9. Check for intermittent connections in the wiring to the exposure lamp, (32-55 ppm) PL 14.25, (65-75 ppm) PL 14.15. Check that the interlock switch S01-300; PL 1.10 Item 7, is fully actuated by the front interlock. If the fault is eliminated when an interlock cheater is installed, check that the interlock actuator bracket is not damaged. Install new parts as necessary.
Connectors and Wiring Checkout

Refer to REP 1.2 for details of wiring harness repair.
July 2005 2-605
OF10
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Check the following: Visible signs of damage to the wiring and the ribbon cables. Check for pinched wires near moving parts. The DADH module harness for broken wiring and ensure that the earth terminals are secure. For the continuity of harnesses by checking for wire breaks inside insulation. Gently pull the relevant connector and wire whilst measuring continuity. Check that all the PWB and in-line connections are good; refer to PJ Locations. Check the continuity of the ground connections to the copy cartridge, fuser module and input and output modules; refer to the 01A Ground Distribution RAP. Check that all the input and output module static eliminators are connected correctly and in good condition; refer to the relevant input or output module RAP.
Enter the relevant input codes and check that the sensing of the components is reliable. Check whether the fault is caused when the components are actuated. If it is suspected that a switch or sensor is faulty, install a new component as necessary. If the fault still exists, locate the PWB that controls the component and install a new PWB.
High Voltage Arcing Checkout

Use this Checkout when there are intermittent 03-XXX failures and the suspect cause is high voltage arcing. Refer to 09-060 HVPS Fault RAP and complete all of the actions to check the HVPS.
Registration Guide Checkout

Check that the upper registration and lower registration guides are not shorted to ground. If a short to ground is found, inspect the guides and harnesses between the registration guide and bias lead at CB terminal on the HVPS. Check that there is continuity between the upper and lower registration guide. Check that the registration bias terminal screw is tight. Check that the bias contact on the registration guide is not damaged, PL 8.15 Item 23. That the transfer / detack corotron shield is not damaged. Install a new transfer / detack corotron, (32-38 ppm) PL 9.22 Item 8, (45-75 ppm) PL 9.20 Item 8. If the registration guide is damaged, install a new guide, PL 8.15. Check the harness between DB terminal on the HVPS PWB and PJ94 on the black developer assembly for shorts to ground or damage. Check the ground line from PJ93 pin 10 on the developer assembly is in place and that the connector is installed correctly and undamaged. Confirm that there is continuity between the connector and ground. Inspect the developer assembly for damage and or incorrect assembly that may cause arcing. If no fault is found, install a new developer assembly, (32-55 ppm) PL 9.17, (65-75 ppm) PL 9.15.
Power Supply Checkout WARNING

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Check the power cord for continuity. Refer to the 01C AC Power RAP.
Developer Assembly Checkout

EPROMs Checkout
Check that all EPROMs are installed correctly. Refer to REP 3.2 Image Processing Module PWB.
Electric Motors Checkout

Refer to GP 10 How to Check a Motor and perform the following: Disconnect each motor in turn, in order to locate the motor that is causing the fault. When the faulty motor has been located, install a new motor. If the fault still exists, locate the PWB that drives the motor and install a new PWB.
Xerographic Module and Corotron Checkout WARNING

Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. Check the transfer / detack corotron guide and the surface of the photoreceptor for damage and contamination that indicates that these components are colliding with each other. Ensure that both components are installed correctly. Inspect the transfer / detack corotron for correct installation. If any damage or wear is identified, install new transfer / detack corotron, (32-38 ppm) PL 9.22 Item 8, (45-75 ppm) PL 9.20 Item 8. Check that the charge scorotron leaf spring on the drives module for damage. Check the spring and the terminal on the xerographic module for signs of arcing. Disconnect the corotron harnesses one at a time from the HVPS. Make copies to determine if the fault is caused by one of these components. Install new components if the fault is determined and isolated.
Solenoids and Clutches Checkout

Refer to GP 12 How to Check a Solenoid or Clutch and perform the following: Check that the components are installed correctly. Check that there is no mechanical binding, slipping or interference. Enter the relevant output codes and check that the energizing of the components is reliable. Check whether the fault is caused when the components de-energize. If it is suspected that a clutch or solenoid is faulty, install a new component as necessary. If the fault still exists, locate the PWB that drives the component and install a new PWB.
Switches and Sensors Checkout

Refer to GP 11 How to Check a Sensor and GP 13 How to Check a Switch and perform the following: Check that the components are clean and installed correctly. Ensure that the wiring to the components is connected correctly.
OF10
July 2005 2-606
Inspect the HVPS and its surrounding area for signs of arcing. If necessary install a new HVPS, PL 1.10 Item 5. Check the corotron harnesses on the HVPS for damage and short circuits to ground. Check that the corotron wires are correctly tensioned and terminal blocks are clean and free of arcing marks. Check the transfer / detack corotron is located correctly in the short paper path assembly. Ensure that the short paper path moves freely and latches in the correct position. Refer to the replacement procedure in REP 10.1. Check the bias contact on the registration guide for damage, PL 8.15 Item 23. Check that there is continuity between the upper and lower registration guide and that the bias terminal screw is tight.
Static eliminator on the bin 1 entry, PL 11.120 Item 7. Check that all of the connectors on the 1K LCSS PWB are pushed fully home. Ensure that all of the ground wires are connected to the frame. Check all the harnesses for damage and short circuit to ground. Ground connection on the power cord, PL 11.26. Static eliminator on bin 0 entry, PL 11.22 Item 7. Static eliminator on the tamper assembly, PL 11.16 Item 5. Static eliminator on the bin 1 entry, PL 11.23 Item 7. Check that all of the connectors on the LCSS PWB are pushed fully home. Ensure that all of the ground wires are connect to the frame. Check all the harnesses for damage and short circuit to ground. Ground connection on the power cord, PL 11.56 Item 4. Static eliminator and static clip on the top cover, PL 11.32 Item 5. Static eliminator on the compiler carriage, PL 11.47 Item 10. Check the ground harnesses on transport motors 1A and 1B, PL 11.38 Item 12. Check that all of the connectors on the HCSS PWB and the carriage PWB are pushed fully home. Ensure that all of the ground wires are connected to the frame. Check all the harnesses for damage and short circuit to ground. Ground connection on the power cord, PL 11.92 Item 4. Static eliminator and static clip on the lower exit cover, PL 11.62 Item 5. Exit brush on the BM right hand cover, PL 11.88 Item 16. Check the static eliminator on the BM front frame, PL 11.80 Item 17. Ground wire on the BM paper path transport motor, PL 11.86 Item 4. Ground wire on the BM back stop motor, PL 11.82 Item 3. Ground harnesses on transport motors 1A and 1B, PL 11.70 Item 12. Check that all of the connectors on the HCSS PWB, BM PWB and the carriage PWB are pushed fully home. Ensure that all of the ground wires are connected to the frame. Check all the harnesses for damage and short circuit to ground.
2K LCSS. Check the following:
Electrostatic Discharge Checkout

Perform the following: If the fault only occurs when feeding from a specific paper tray, go to Paper Trays 1 to 4 Checkout. If the fault only occurs when only making duplex copies, go to Duplex Transport Assembly Checkout. Check that all EPROMs and the NVM are seated correctly and that the connectors are not damaged. Refer to REP 3.2 Image Processing Module PWB Check that the paper tray size detection sensors match the size of paper in the trays. Check that the control panel indicators display the correct size of paper. Check that the ground plate, PL 8.25 Item 10, has good contact with the drive shaft and continuity with the ground. If continuity to ground is an open circuit or high resistance change the ground plate. Perform the Electrostatic Discharge Checkout. Refer to the appropriate RAPs to check the operations of sensors, feed components and associated harnessing. 08-101, 08-111 Tray 1 Misfeed RAP 08-102, 08-112 Tray 2 Misfeed RAP 08-103, 08-113 Tray 3 Misfeed RAP 08-104, 08-114 Tray 4 Misfeed RAP
HCSS. Check the following:
Paper Trays 1 to 4 Checkout

HCSS BM. Check the following:
Duplex Transport Assembly Checkout

Check the operation of the duplex tray latch. Check the earth connections on the duplex transport assembly, PL 8.20 and REP 8.20. Check for continuity between the upper guide and the transport drive shafts. Check that the duplex transport is located correctly, REP 8.7 Duplex Transport.
Output Device Checkout

To run the machine without the output device connected, use a finisher bypass harness, PL 26.10 Item 7. If the problem is cleared, then go to the appropriate output device. 1K LCSS. Check the following: Ground connection on the power cord, PL 11.124 Item 8. Static eliminator on bin 0 entry, PL 11.118 Item 7. Static eliminator on the tamper assembly, PL 11.112 Item 5. Status Indicator RAPs
July 2005 2-607
OF10
OF11 Waste Toner Contamination RAP

Use this RAP if there is excessive waste toner contamination in the machine or on the customers floor.
Procedure
Waste toner is being deposited in the waste toner bottle. Y N Remove the waste toner bottle and waste toner door, REP 9.1. Place a sheet of paper in the bottom of the aperture from where the waste toner bottle was removed, to collect any waste toner that may fall. Enter dC330, code 09-010 photoreceptor motor. Push back the waste toner shutter, Figure 1, to expose the auger. The auger rotates. Y N Install a new main drive module, (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1. Perform the following Remove and examine the shutter, Figure 1. Ensure that the shutter operates correctly and allows waste toner to reach the bottle. If necessary install a new shutter, (32-55 ppm) PL 4.15 Item 11, (65-75 ppm) PL 4.10 Item 13. Remove the auger damper, (32-55 ppm) PL 4.15 Item 13, (65-75 ppm) PL 4.10 Item 11. Remove the xerographic module. Use a toner vacuum cleaner to remove waste toner from the duct between the xerographic module and the waste toner bottle. Reinstall all removed components. Monitor the waste toner bottle during subsequent customer use of the machine. Waste toner door
Waste toner bottle
Shutter
Waste toner is being deposited in the waste toner bottle Y N Install new components: 1. 2. Xerographic module, (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2. Main drive module, (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1.
Perform SCP 6 Final Actions. Check that the waste toner bottle is undamaged and that the waste toner bottle seal, Figure 1, is undamaged. If necessary, install new parts: Waste toner bottle, PL 9.10 Item 1. Shutter assembly, (32-55 ppm) PL 4.15 Item 11, (65-75 ppm) PL 4.10 Item 13.
Waste toner bottle seal
OF11
July 2005 2-608
OF12 Convenience stapler RAP

To identify problems with the convenience stapler.
Procedure WARNING
Take care when measuring AC mains (line) voltage. Electricity can cause death or injury. CAUTION Incorrect voltage may damage the convenience stapler. The convenience stapler must not be connected to the power outlet if the voltage is incorrect. NOTE: There are no serviceable components in the convenience stapler. Figure 1 shows the convenience stapler. Check that the power lead is correctly connected to the convenience stapler PL 25.10 Item 1. Check the AC mains (line) voltage at the customer power outlet. The voltage measured is within the power requirements, GP 22. Y N If the voltages are incorrect or the wiring of the main supply is found to be defective, inform your technical manager and the customer. Do not attempt to repair or adjust the customer supply. Install a new convenience stapler, PL 25.10 Item 1.
Convenience stapler
July 2005 2-609
OF12
OF12
July 2005 2-610
3 Image Quality
Image Quality RAPs
IQ1 Image Quality Entry RAP ......................................................................................... IQ2 Defects RAP ............................................................................................................. IQ3 Xerographic RAP...................................................................................................... IQ4 Fuser Module RAP ................................................................................................... IQ5 Print Damage RAP ................................................................................................... IQ6 Narrow Bands RAP .................................................................................................. IQ7 DADH, Document Glass and Scanner RAP ............................................................. IQ8 Skew RAP ................................................................................................................ IQ9 Unacceptable Received Facsimile Image Quality RAP............................................ 3-3 3-12 3-16 3-18 3-18 3-20 3-21 3-22 3-24 3-25 3-26 3-27 3-27 3-28 3-29 3-30 3-31
Image Quality Specifications

IQS 1 Solid Area Density ................................................................................................ IQS 2 Background ........................................................................................................... IQS 3 Fusing ................................................................................................................... IQS 4 Resolution ............................................................................................................. IQS 5 Skew ..................................................................................................................... IQS 6 Copy / Print Defects .............................................................................................. IQS 7 Registration ........................................................................................................... IQS 8 Magnification .........................................................................................................
July 2005 3-1
Image Quality RAPs
Image Quality RAPs
July 2005 3-2
IQ1 Image Quality Entry RAP

Use this RAP to determine the source of an image quality problem.
Initial Actions
Check the condition of the paper. Do not use incorrectly cut paper, damp paper, paper with rough edges, badly drilled paper, paper with wrapper wax or glue. Paper and media should be stored flat, enclosed in wrappers, in a cool dry environment. Check that the paper is within specifications. GP 20. Check that paper tray guides are set to the correct paper size. Check the document guides on the DADH. Check the original documents for defects. If the documents are damaged passing through the DADH, go to the 05F Damaged Documents RAP. Ensure that the image adjustment mode selections are those used by the customer.
N Compare the facsimile print with an internal test pattern print. The facsimile print and the internal print display the same defect. Y N Go to IQ9 Unacceptable Received Facsimile Image Quality RAP. Go to IQ2 Defects RAP.
Exit diagnostics. Use the prints of the internal test pattern and make copies of these from the DADH. The copies of the internal test pattern are good. Y N Go to the IQ7 DADH, Document Glass and Scanner RAP. Use the print of the internal test pattern and make three copies from the document glass. The copies of the internal test pattern are good. Y N Check the image quality defects. The defects on the copies are identical. Y N Go to the IQ2 Defects RAP. Go to the IQ7 DADH, Document Glass and Scanner RAP. Compare the image dimensions of the internal test pattern with the prints through the DADH and from the document glass. Refer to IQS 8 Magnification. The dimensions are within specifications. Y N Go to ADJ 3.2 Magnification Adjustment. If possible, use the customer document to make a copy from the document glass or through the DADH, at 100% magnification. Make another copy at a different magnification setting. Compare the images, Figure 1. The defect is on the same part of the image. Y N Return to the start of this procedure and select a different internal test pattern to check the image quality. There is a defect on the scanning optics. Refer to ADJ 14.1B Optics Cleaning Procedure (6575 ppm) or ADJ 14.1A Optics Cleaning Procedure (32-55 ppm).
Procedure
If necessary, refer to IQ1 Internal Test Patterns for: A description of image quality defects. The optimum test pattern to be used to diagnose the defect. An example of all internal test patterns.
If possible, use the customer job to recreate the image quality problem. Enter Diagnostics, GP 1. Select Other Routines. Select dC606 Print Test Patterns. Select a suitable test pattern. Select 1 Sided. Press Start Test. The printed images of the internal test pattern are good. Y N Go to IQ2 Defects RAP. Check the back of the prints for toner contamination. The back of the prints are clean. Y N Go to IQ2 Defects RAP. Select a suitable test pattern. Select 2 Sided. Press Start Test. The printed images of the internal test pattern are good. Y N Go to IQ2 Defects RAP. Check the prints for damage. The prints are not damaged. Y N Go to the IQ5 Print Damage RAP. If a network controller is installed, select test pattern 19. Press Start Test. The images of the test pattern 19 are good. Y N Go to 16A Network Controller RAP. If a facsimile card is installed, send a test facsimile to the machine. The quality is good. facsimile printed
image
July 2005 3-3
Image Quality RAPs
IQ1
Defect in the same position
Figure 1 The defect location check
Image Quality RAPs
IQ1
July 2005 3-4
IQ1 Internal Test Patterns

Table 1 defines the image defect, gives a description of the defect and identifies the optimum test pattern to be used. Table 2 describes the test patterns and the purpose for which they should be used to identify image quality defects. Use the test patterns 1, 2, 5, 8, 14, 16 and 19 for image quality analysis. The other test patterns are designed for the use of initial machine calibration by the manufacturer. NOTE: Test pattern 19 is only available if the network controller is installed
Table 1 Image quality defects Image quality defect Description of defect Offsetting A previous image that was not removed from the fuser roll during the cleaning cycle. The image is repeated at regular intervals. Incomplete or missing images. Optimum internal test pattern 14
Part images and missing images Print damage
5, 16, 19
Creases, curl, cuts, folds, wrinkles, or embossed marks are visible on the print.
5 14, 19
Table 1 Image quality defects Image quality defect Description of defect Background Bands Uniform darkening across all the non print areas Optimum internal test pattern 1
Repeat images Refer to offsetting defects and residual image defects. Residual image
A previous image that was not removed from the photorecep- 14, 19 tor during the cleaning cycle. 19
Rotated image The image on the printed document has turned 90 Degrees to the image printed on the original document. Skew Skips. Smears Smudges Spots Streaks Stretched and distorted images
Grey to dark in the light or non-image areas of the print in the 2, 5 process direction or across the process direction. See also narrow bands. A print that is black or grey all over, but has no visible image 1 of the original document. No visible image. 5 19, 16 1, 19 2, 5, 8, 16
A difference in angular alignment between image on the print 16 and the original document. Loss or stretching of the image, and compression of the image, in bands across the process direction. Loss or stretching of the image, and compression of the image, in bands across the process direction. Darker images across the process direction. Dark spots in the non-image areas of the print. Lines on the print, in the process direction of the non-image area. The image on the paper is stretched or distorted. 16 16 5 1, 2 2, 5 16
Beads on print Developer beads in the light or non-image areas of the print. 2, 1 Black image Blank image
Blurred image Part or whole of the image has the appearance of being out of focus. Dark prints Deletions Very dark background with a visible image. Areas of the image missing from the print. Deletions may be in the form of white spots, marks, lines, or whole areas of toner missing from the print.
Displaced and Distorted images, part images and missing images (scramfragmented bled images). Displaced images. image Light image Lines The image is visible on the print, but with insufficient solid area density.
5, 16, 19
Toner contami- Random black spots or marks nation on the back of prints Uneven density
2, 16, 19
Variation in image density across the print. See also non uni- 5 formity.
Black or white lines across the process direction or in the pro- 2, 5, 8 cess direction. See also the description, displaced and fragmented image. At 100% magnification the printed image differs from the size 11, 19 of the image on the original document. Refer to IQS 8 Dark marks in the non-image areas of the print. 1, 2 16
Unfused prints The toner image on the finished print is not fused to the print 14 medium.
Magnification Marks
Misregistration The image on the paper is Misregistration. Refer to IQS 7 Registration. Non uniformity Variation in image quality and density across the print. See also uneven density.
Narrow Bands Bands across the process direction visible in halftone areas. 8 5
July 2005 3-5
Image Quality RAPs
IQ1
Table 2 Internal test patterns Number Description 1 2 3 4 5 6 7 8 9 10 11 12 Blank sheet, Figure 2. 75 dpi, 0 degrees 25% area coverage halftone. Figure 3. Purpose 0% area coverage. Background defects spots, scratches. Light density uniformity, deletions, lines, bands, streaks and photoreceptor defects.
106 dpi, 45 degrees, 25% area cov- Light density uniformity, deletions, lines, erage halftone. Figure 3. bands and streaks. 212 dpi, 45 degrees, 25% area cov- Reserved for engineering investigations. erage halftone. Figure 3. Stress test pattern. Will not be defect free. 106 dpi, 45 degrees, 50% area cov- Uniformity, fuser defects, lines, bands, erage halftone. Figure 4. streaks and smears. 212 dpi, 45 degrees, 25% halftone. Figure 4. 424 dpi, 45 degrees, 50% halftone. Figure 4. Reserved for engineering investigations. Stress test pattern. Will not be defect free. Reserved for engineering investigations. Stress test pattern. Will not be defect free.
Perpendicular lines 2 on 2 off. Figure Motion quality. ROS, developer, registration 5. Not a solid area test pattern. transport, fuser and intermediate gear trains. Perpendicular lines 8 on 56 off. Figure 6. Parallel lines 8 on 56 off. Figure 7. Combined grey scales. Figure 8. Reserved for engineering investigations. Stress test pattern. Will not be defect free. Lines that run LE to TE. This test pattern is only for engineering development.
Figure 2 Test pattern 1.
Perpendicular bands. 25 mm (1 inch) Solid area reproducibility. For checking fuson and 25 mm (1 inch) off black. Fig- ing, stripper finger marks, solid area, offseture 9. ting and cleaning. . Perpendicular lines 2 on 30 off. Figure 10. 44.45mm. (1.75 inches) Lead edge black band. Figure 11. Tone reproduction curve. Stepwedge 106 dpi, 45 degrees. Figure 12. Quadrille 4 on 60 off. Figure 13. Ladder chart. Figure 14. Manufacturing, tone reproduction curve. 10 mm strips (235 lines), alternating area coverage, 50%, 25%, 75%, 0%, 100% repeating (right to left) with a 3 mm white border. Figure 15. Uniformity areas, registration marks and resolutions targets. Figure 16. Motion quality, wobble (ROS). Fuser offsetting and cleaning failure. Stress test for stripping from the fuser. 21 mm wide strips that run inboard to outboard of varying area coverage. The 50% wedge is used for checking IOT darkness. Used to check for deletions, skew and skips. Registration and skew. 10 mm wide strips that run inboard to outboard of alternating area coverage. Used in manufacturing for automated measurements. Figure 3 Test patterns 2, 3 and 4
13 14 15
16 17 18
19
Registration, resolution, uniformity, streaks and bands
Image Quality RAPs
IQ1
July 2005 3-6
Figure 4 Test patterns 5, 6 and 7
Figure 6 Test pattern 9
July 2005 3-7
Image Quality RAPs
IQ1
Image Quality RAPs
IQ1
July 2005 3-8
July 2005 3-9
Image Quality RAPs
IQ1
Figure 15 Test pattern 18 Figure 14 Test pattern 17
Image Quality RAPs
IQ1
July 2005 3-10
July 2005 3-11
Image Quality RAPs
IQ1
IQ2 Defects RAP

Use this RAP to resolve image quality defects. Ensure IQ1 Image Quality Entry RAP is performed before starting this RAP.
2. 3. 4. 5.
Make a visible bald patch on the developer roll by moving the developer brush. Re-install the xerographic module. Enter dC330 code 04-010 main motor MOT04-010. Run MOT04-010 for approximately 5 seconds. Remove the xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2. Check for the visible bald patch on the developer roll. If the patch is still visible, check the drives to the developer, GP 7.
Initial Actions
Check the error log for the following codes: 09-310, 09-390, 09-360, 09-361, 09-362, 09-363. If any of the codes are displayed, go to the 09-310, 09-390 Low Toner Sensor Failure RAP or the 09-360, 09-361, 09-362, 09-363 Toner Concentration Sensor RAP. 6.
If 09-060 faults are in the fault history log, go to the 09-060 HVPS Faults RAP.
Procedure
Refer to the appropriate image quality failure and perform the appropriate action. Background. Refer to the IQS 6 Copy / Print Defects and IQS 2 Background. Go to the IQ3 Xerographic RAP. Bands. Go to the IQ3 Xerographic RAP. White bands on a grey or dark dusting. A series of finger print deletions and form a pattern like a (barber pole or auger marks). The images are repeated at proximately 7 cm and at approximately 30 degrees to the lead edge throughout a grey or dark dusting. Check for developer leakage, refer to Developer Assembly Checkout. Beads on print. Clean the following: Developer beads hanging from the developer roll and the lower lip, Figure 1. The developer roll area, above and in the recesses below the roll, Figure 1. The halo guide and the registration guide, Figure 1. The drive roll assembly, PL 8.15 Item 9 and under the registration roll cover, PL 8.15 Item 5. Refer to Figure 1. The duplex paper path (32-55 ppm) PL 8.22 or (65-75 ppm) PL 8.20. The base pan of the machine.
Blurred image. Check that the documents are flat on the document glass. Use a new ream of paper. Check the transfer and detack corotrons wires are secure and taut. If necessary install the following: A new transfer / detack corotron, (32-38 ppm) PL 9.22 Item 8 or (45-75 ppm) PL 9.20 Item 8. A new xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2.
Dark prints. Go to the IQ3 Xerographic RAP. Deletions. Check the following: If the deletions are on the duplex side of a print or copy, go the IQ5 Print Damage RAP. Also refer to the white lines defect. If the deletions are small spots, this can be caused by beads on the image. Refer to the beads on print defect. Go to the IQ3 Xerographic RAP. If the machine is lower than 750 metres (2461 feet) above sea level, go to the IQ3 Xerographic RAP. If the machine is higher than 750 metres (2461 feet) above sea level, check the transfer / detack assembly for arcing. If necessary go to dC131 NVM Read / Write location 09-098 Altitude. Check the value is correct. Refer to IQ7 DADH, Document Glass and Scanner RAP. Perform the IQ7 Scanner Checkout. Refer to OF10 Intermittent Failure RAP and perform the Electrostatic Discharge Checkout.
Displaced and fragmented image. Check the following:
Go to IQ3 Xerographic RAP and complete the Xerographic Module and Short Paper Path Checkout and the Developer Assembly Checkout. Black image. Check the following conditions: If both the print and the copy are completely black, go to the 06-350 ROS Laser Not Under Control RAP. If only the print is good, but the copy is black, go to the 14-703 to 14-706, 712, 714, 716, 718 Failure To Calibrate Entry RAP and perform the Exposure Lamp Check. For other black images, go to the IQ3 Xerographic RAP. Insert a door cheat and make a copy. At the same time use a flashlight and illuminate the photoreceptor between the developer and the xerographic module. Check the following: If the copy is completely blank, go to the IQ3 Xerographic RAP. If the copy has a dark band go to the 06-340 ROS Laser Failure RAP. If the blank images are additional output. Go to the OF8 Multifeed RAP Check the developer drives: 1. Remove the xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2.
Light images. Perform the following: Check that the machine is level. Use the line level tool, 600T41510. If the machine is not level, the developer can leak from the developer module that causes a light image. If the light images are a series of finger print deletions and form a pattern like a (barber pole or auger marks). The images are repeating at proximately 7 cm and at approximately 30 degrees to the lead edge throughout a grey or dark dusting. Check for developer leakage, refer to Developer Assembly Checkout. ADJ 9.2 Image Quality Adjustment Routine. Check the developer drives: 1. Remove the xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2.
Blank image. Perform the following:
Image Quality RAPs
IQ2
July 2005 3-12
2. 3. 4. 5. 6.
Make a visible bald patch on the developer roll by moving the developer brush. Re-install the xerographic module. Enter dC330, code 04-010 main motor MOT04-010. Run MOT04-010 for approximately 5 seconds. Remove the xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2. Check for the visible bald patch on the developer roll. If the patch is still visible, check the drives to the developer, GP 7.
5. 6. 7.
Install the xerographic module. Print test pattern 5. Check the printed test patterns. If the line has moved, perform ADJ 6.1 ROS Window Cleaning Procedure and if necessary, ADJ 6.2 ROS Cleaning Procedure. Return the ROS to the correct location. Install the ROS securing screw.
8.
If the problem persists, go to the IQ3 Xerographic RAP.
Magnification. Refer to IQS 8 Magnification. Go to ADJ 3.2 Magnification Adjustment. Marks and Spots. Perform the following: Check the original documents for spot and marks. Refer to the IQS 6 Copy / Print Defects. Go to the IQ3 Xerographic RAP. Open the front door, install a cheat in the front door interlock. Run the copies and observe the jam clearance knob 4b on the front of the registration roll. The knob must turn / stop while making copies. If the knob turns continuously and does not stop, install a new registration clutch, PL 8.15 Item 7. (65-75 ppm) If the images are displaced from the lead edge by 50mm (2 inches). Check the exposure lamp ribbon harness, PL 14.15 Item 5 (PJ452 and PJ290) and scan carriage ribbon cable, PL 14.15 Item 4 (PJ451 and PJ291). If the registration is variable after a developer spillage over the registration transport, install a new registration clutch, PL 8.15 Item 7. If the top edge registration is variable after a dC604 Registration Setup. Check that the ROS securing screw is tight, refer to REP 6.1 ROS. For any other registration problem, refer to dC604 Registration Setup.
Check that the developer assembly has been correctly installed, REP 9.2. If the print image is light all over the copy, with no other defects: Perform the following: 1. 2. Clean the ROS window, refer to ADJ 6.1 ROS Window Cleaning Procedure Remove the left hand cover, PL 8.10 Item 3. While the machine is making copies, check at PJ93 pin 8 (red wire) on the developer module, for a reading of 2.3V 0.5V. If the voltage is outside this range, and the copies are light there is a toner dispense problem. Check the toner cartridge, (32-55 ppm) PL 9.17 Item 4 or (65-75 ppm) PL 9.15 Item 4. Refer to 09-310, 09-390 Low Toner Sensor Failure RAP or the 09-360, 09-361, 09-362, 09-363 Toner Concentration Sensor RAP. If the voltage is in the range, then go to the next step. 3. Enter the diagnostics mode or customer tools, then select and run test pattern 15. The two darkest bands must be of a density that it is difficult to see where the band ends and the other band begins. If there is a clear difference in the density of the two bands, then the ROS can be the cause of the problem. Clean the ROS, Refer to ADJ 6.2 ROS Cleaning Procedure. If necessary install a new ROS, PL 6.10 Item 4.
Misregistration. Perform the following:
Narrow bands. Go to IQ6 Narrow Bands RAP Non uniformity. Perform the following: Go to IQ3 Xerographic RAP and complete the ROS Checkout. Print internal test pattern 12. If the print has a non uniform density defect, install a new ROS, PL 6.10 Item 4.
If the problem persists go to the IQ3 Xerographic RAP. If there are dark lines in the process direction that are continuous from edge to edge of the image, install a new xerographic module, (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2. White lines or deletions in the process direction that are continuous from edge to edge of the image. Check the following: Contamination of the scorotron. Refer to IQ3 Xerographic RAP Damage to the fuser roll. Refer to IQ4 Fuser Module RAP Spots or marks on the CVT glass. Refer to IQ7 DADH, Document Glass and Scanner RAP
Lines. Perform the following:
Offsetting. A toner image that adheres to the fuser roll or output rolls and transfers to another area of the print. The repeat intervals for a fuser roll defects are at 110mm for all speeds. The repeat intervals for the pressure roll are 110 mm for 32-55 ppm and 126 mm for 6575 ppm machine due to the different size of the pressure roll. Perform the following: Check that the fuser roll is cleaned and lubricated by the fuser web. Go to IQ4 Fuser Module RAP Check the fuser web motor, refer to the 10A Fuser Web Motor RAP
White lines in the process direction that are continuous from edge to edge of the image can be caused by ROS contamination. Perform the following: 1. 2. 3. 4. Print test pattern 5. Remove the xerographic module, (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2. Remove the ROS securing screw, refer to REP 6.1 ROS. Push the ROS to the rear of the machine.
Part images and missing images. Go to 05C Document Size Sensor Failure RAP. Print damage. Go to the IQ5 Print Damage RAP. Repeat image defects. Perform the following: If the distance between repeated defects in the process direction on A3 (11X17inches) printed images is 264 mm, install a new xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2. If the repeated distance between defects is 110 mm (32-55ppm) or 126mm (6575ppm), go to the IQ4 Fuser Module RAP. Image Quality RAPs
NOTE: The ROS will move back approximately 12 mm (0.5 inch).
July 2005 3-13
IQ2
If there other defects that are repeated in sequential images, install a new xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2. If the repeated residual image on A3 (11X17 inches) paper is 264 mm, install a new xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2. If the problem persists, go to the IQ3 Xerographic RAP
CAUTION If the NVM values are increased, paper stripping faults can occur. The faults can include damage to the lead edge of the paper, paper jams, stripper finger contamination and marks on copies. If the uneven density is still present, enter Diagnostics, GP 1. Enter dC131. Refer to chain 9 NVM xerographic setting values 09-015 and 09-018. Increase both values in increments of 5 to a maximum of 150. Check that the developer assembly has been correctly installed, REP 9.2. ADJ 6.1 ROS Window Cleaning Procedure. ADJ 6.2 ROS Cleaning Procedure. If problem persists go to IQ3 Xerographic RAP.
Residual image. Perform the following:
Rotated image. Go to the 14A Scanning Document Size Entry RAP. Skew. Refer to the IQS 5 Skew and the IQ8 Skew RAP. Skips. Skips are associated with a variation in the relative scan speed of the projected image and the rotation speed of the photoreceptor. Refer to the IQS 6 Copy / Print Defects. Go to the IQ3 Xerographic RAP Smears. Smears are associated with a variation in the rotation speed of the photoreceptor or speed of the paper. Refer to the IQS 6 Copy / Print Defects. Go to the IQ3 Xerographic RAP Smudges. They are caused by the unfused image being disturbed. Go to the IQ3 Xerographic RAP. Streaks. The result of disturbance either before or after image transfer. Go to the IQ3 Xerographic RAP. Stretched and distorted images. Perform the following: If the defect is present on Fax, Scan to E-mail or Scan to File, send the job at a higher resolution. Select fine or super fine resolution. Check for the paper stalling or catching as it passes under the xerographic drum. Check for wear or damage on the transport rolls. Check the document feed, refer to IQ7 DADH, Document Glass and Scanner RAP. Perform the DADH checkout. Clean the lower bias guide, PL 8.15 Item 22 and the registration nip assembly, PL 8.15 Item 5. Clean the transfer / detack corotron, Figure 1. If the transfer / detack corotron was contaminated with toner, perform ADJ 9.3 Magnetic Developer Seal Brush Adjustment. Clean the short paper path assembly, (32-38 ppm) PL 9.22 Item 3 or (45-75 ppm) PL 9.20 Item 3. If the problem persists go to the IQ3 Xerographic RAP. If the uneven density occurs at 20mm (0.75 inches) intervals in a band along the lead edge of the paper, perform the following: Enter Diagnostics, GP 1. Enter dC131. Refer to chain 9 NVM xerographic setting values 09-015 and 09-018. Ensure the values are set to default. Refer to IQS 1 Solid Area Density, to check for the correct density. Install a new transfer/detack corotron, (32-38 ppm) PL 9.22 Item 8 or (45-75 ppm) PL 9.20 Item 8.
Unfused prints. Refer to the IQS 3 Fusing and IQ4 Fuser Module RAP.
Toner contamination on the back of prints. Perform the following:
Uneven Density. Perform the following:
Image Quality RAPs
IQ2
July 2005 3-14
Developer roll area
Developer roll and lower lip
Magnetic developer seal brush
Halo guide
Transfer / Detack corotron
Registration roll cover
July 2005 3-15
Image Quality RAPs
IQ2
IQ3 Xerographic RAP

Use this RAP to determine the cause of the image quality problem. Ensure IQ1 Image Quality Entry RAP is performed before starting this RAP.
Check the surface of the photoreceptor is not chipped, scored or scratched. The damage can be caused by the covers on the end blocks of the transfer / detack. Check that the covers are locked in position. Check that the halo guide is not in contact with the drum. If the photoreceptor is damaged, install a new xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2.
Initial Actions
Perform the following checks and if necessary, install new components: Check that the photoreceptor fan is working. If the fan is working, air will be drawn into the air intake. If necessary refer to the 09C Photoreceptor Fan RAP and the OF6 Ozone and Air Systems RAP. (65-75 ppm) Check that the duplex cooling fans are working, refer to the OF6 Ozone and Air Systems RAP. Check that the relative humidity sensor is working. Go to 09-365 Relative Humidity Sensor Failure RAP. Perform ADJ 9.4 Xerographics Cleaning. Check the registration / developer bias harness connection, (32-55 ppm) PL 9.17 Item 6 or (65-75 ppm) PL 9.15 Item 6. Figure 1. Check that the corotron lead connections to the HVPS are secure, PL 1.10 Item 5. If necessary, refer to 09-060 HVPS Faults RAP. Check for loose ground connections. Go to the 01A Ground Distribution RAP.
Check that there is continuity between the halo guide and the registration guide, Figure 1. Raise and lower the short paper path assembly, PL 10.20 Item 1, several times to ensure that the continuity is consistent. If the continuity is inconsistent, examine the registration and halo guide bias contact for deformation, PL 8.15 Item 23. Figure 1. If the transfer / detack corotron, Figure 1, is contaminated with toner. Perform the Developer Assembly Checkout. Raise and lower the short paper path assembly, PL 10.20 Item 1, to ensure that the transfer / detack corotron is parallel to the photoreceptor. If the movement of raising the short paper path assembly is not smooth, check the action of the push rod, PL 10.20 Item 13, REP 10.1. Operate the xerographic module latch, (32-38 ppm) PL 9.22 Item 7 or (45-75 ppm) PL 9.20 Item 7. Check the operation of the latch mechanism. Check the operation of the developer paddle, (32-38 ppm) PL 9.22 Item 14 or (45-75 ppm) PL 9.20 Item 14. Check that the developer assembly moves freely and rests against the xerographic module, refer to REP 9.2 Developer Assembly. (65-75 ppm) Check the magnetic developer brush seal for a uniform profile. Refer to ADJ 9.3 Developer Magnetic Seal Brush Adjustment. (65-75 ppm) If the transfer / detack corotron, Figure 1, is contaminated with toner, perform ADJ 9.3 Magnetic Developer Seal Brush Adjustment. Install a new developer module, (32-55 ppm) PL 9.17 Item 2 or (65-75 ppm) PL 9.15 Item 2. After a new developer module has been installed, check the image quality. Run the internal test pattern 2 and 5, run 25 of each. If there is an image quality problem, install a new xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2.
Developer Assembly Checkout
Make prints. If the image quality defect is still present perform the procedure.
Procedure WARNING
WARNING
Follow the service procedure exactly as written. Use of controls or adjustments other than those specified in this manual, may result in an exposure to invisible laser radiation. During servicing, the invisible laser radiation can cause eye damage if looked at directly. The following components can cause image quality defects. Perform the checks: Xerographic Module and Short Paper Path Checkout Developer Assembly Checkout Fuser Module Checkout ROS Checkout Scanner checkout Check the xerographic module stripper fingers for wear, damage and contamination. If necessary install a new xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2. Hold the xerographic module and view the rear end. Check the input drive is free to rotate in a clockwise direction. If the input drive does not rotate freely, install a new xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2.
Fuser Module Checkout

Check the fuser rolls and stripper fingers for toner and developer contamination. If contamination is present, go to the IQ4 Fuser Module RAP. Perform ADJ 6.1 ROS Window Cleaning Procedure. Perform ADJ 6.2 ROS Cleaning Procedure. Check there are no obstructions between the ROS and the photoreceptor window. Check the connection PJ122, (32-55 ppm) Wiring Diagram 8 or (65-75 ppm) Wiring Diagram 9 and the ROS power distribution/communication harness, PL 6.10 Item 5, from the ROS to the image processing PWB. Check that all the connections to the image processing PWB are good, GP 7. Check that the ROS securing screw is tight, refer to REP 6.1 ROS.
ROS Checkout

Xerographic Module and Short Paper Path Checkout
Scanner checkout
Check the exposure lamp (32-55 ppm) PL 14.25 Item 9 or (65-75 ppm) PL 14.15 Item 2.
Image Quality RAPs
IQ3
July 2005 3-16
Developer roll and lower lip
Magnetic developer seal brush
Halo guide
Registration roll area
Transfer corotron
Registration guide
Detack corotron
Registration / developer bias harness connection.
Registration and halo guide bias contact.
July 2005 3-17
Image Quality RAPs
IQ3
IQ4 Fuser Module RAP

Use this RAP for fuser module related problems. Ensure IQ1 Image Quality Entry RAP is performed before starting this RAP.
IQ5 Print Damage RAP

Use this RAP when the prints have nicks, tears, creases, folds, curled edges or wrinkles. Ensure IQ1 Image Quality Entry RAP is performed before starting this RAP.
Procedure
Perform the following: Enter Diagnostics, GP 1. Enter dC131. Refer to chain 10 NVM fuser setting values; 10028; 10-029; 10-030. Check the NVM values. If the NVM values are increased, fusing performance is improved, but contamination can occur. If the NVM values are decreased, fusing performance is reduced. Poor fusing can be caused by alternative quality paper and heavily embossed envelopes, GP 20. If the customer is using alternative quality paper, select the card stock setting on the GUI. Do not adjust the fuser temperature. Some 200gsm papers do not fuse correctly. Check that the customer is using tray 1 and tray 2 for alternative quality paper or heavy weight paper. Refer to IQS 3 Fusing. Stripper fingers. If possible remove the contamination. If the stripper fingers are damaged or worn, install a new fuser stripper fingers, (32-55 ppm) PL 10.8 Item 4 or (65-75 ppm) PL 10.10 Item 4. Fuser rolls. If the fuser rolls are damaged or worn, install a new fuser module, (32-55 ppm) PL 10.8 Item 1 or (65-75 ppm) PL 10.10 Item 1. Fuser web. If this is heavily contaminated, shows no sign of advancement, go to 10A Fuser Web Motor RAP.
Procedure
Enter Diagnostics, GP 1. Enter dC606. Select the internal test pattern 14. Make prints to identify where the prints are damaged. Check the paper path, Figure 2 and Figure 3, for the following: Obstructions. Damaged guides and rolls, GP 7. Pay particular attention to the areas that align with the damage on the prints. For example, fuser stripper fingers. The edges of the paper path for protruding objects. Ensure that the paper feed does not skew the paper, go to the appropriate procedure: 08-101, 08-111 Tray 1 Misfeed RAP 08-102, 08-112 Tray 2 Misfeed RAP 08-103, 08-113 Tray 3 Misfeed RAP 08-104, 08-114 Tray 4 Misfeed RAP
Check the following for wear and contamination:
Check that the paper strips from the xerographic module and enters the fuser nip correctly. If necessary, perform the following: If the paper does not correctly strip from the xerographic module, ensure that all the HT leads on the HVPS PWB are correctly connected, refer to REP 1.1. If the paper is contacting the upper fuser roll before entering the fuser roll nip, check that the short paper path is correctly latched and the transfer/ detack corotron, (3238 ppm) PL 9.22 Item 8 or (45-75 ppm) PL 9.20 Item 8, is correctly positioned, ADJ 9.1 Corotron Cleaning.
Check that the fuser roll stripper fingers are clean. If the prints are creased or wrinkled after the fuser module, then install a new fuser module, (32-55 ppm) PL 10.8 Item 1 or (65-75 ppm) PL 10.10 Item 1. Ensure that paper path sensor actuators move freely, GP 7. If the paper is corrugated after passing through the fuser module, install a new tri-roll shaft assembly, (32-55 ppm) PL 10.14 Item 4 or (65-75 ppm) PL 10.12 Item 4. If the paper is curled after passing through the fuser module, go to Curl Measurement. Check the inverter for damage or wear, GP 7. Check the duplex transport for damage or wear and the jam clearance latch is located correctly. Check that the output device is not position near a air conditioning or ventilation output ducts. Air blown across the output bins can cause poor stacking. To check the paper path without an output device, use the finisher bypass harness, PL 26.10 Item 7, to check the paper path through the inverter complete assembly, (32-55 ppm) PL 10.13 Item 20 or (65-75 ppm) PL 10.11 Item 23.
If the paper path and the duplex path are good, check that the paper and other media used, is of the correct weight and size, GP 20.
Image Quality RAPs
IQ4, IQ5
July 2005 3-18
Curl Measurement
Make five singled sided prints. Refer to Figure 1. If the curl on the print exceeds 13mm. (0.5 inch), perform the following checks., go to IQ4 Fuser Module RAP. Check the paper storage and wrapping. Turn the paper stack in the paper tray over. Use paper from a new ream. Go to IQ4 fuser Module RAP. Tray 1 paper feed Tray 2 paper feed
Place the print on a flat surface. Measure the curl within 5 seconds.
Maximum allowable curl for any paper size in any direction: 13mm (0.5inch)
Tray 4 paper feed
Tray 3 paper path
Tray 3 paper feed
Figure 1 Curl height measurement
Figure 2 Paper feed
July 2005 3-19
Image Quality RAPs
IQ5
IQ6 Narrow Bands RAP

Use this RAP to determine the cause of narrow bands. Ensure IQ1 Image Quality Entry RAP is performed before starting this RAP. Bypass tray and guides Registration area
Procedure
Check the pitch of the bands. The bands have a regular pitch. Y N Bands that are irregular are caused by worn gears in the following areas. Examine the gears, the shafts and the bearings, GP 7. Inverter assembly Registration transport gears; PL 8.15 Item 17, PL 8.15 Item 18 and PL 8.15 Item 19. Registration transport drive pulley, (32-55 ppm) PL 4.17 Item 14 or (65-75 ppm) PL 4.12 Item 15. Main drive belts; (32-55 ppm) PL 4.17 Item 9 or (65-75 ppm) PL 4.12 Item 9 and PL 4.12 Item 18. Developer drive gear, (32-55 ppm) PL 4.17 Item 15 or (65-75 ppm) PL 4.12 Item 10. Fuser drive gear, (32-55 ppm) PL 4.17 Item 10 or (65-75 ppm) PL 4.12 Item 10. Developer assembly, (32-55 ppm) PL 9.17 or (65-75 ppm) PL 9.15. Short paper path gears, PL 10.20 Item 3 and PL 10.20 Item 5. Install new components as necessary.
The ROS makes the narrow bands that are only visible on half tones prints. Machine speed of 32-38 ppm, the pitch is 19 bands to 1cm (48 bands to 1 inch). Machine speed of 45-55 ppm, the pitch is 9.8 bands to 1cm (25 bands to 1 inch). Machine speed of 65-75 ppm, the pitch is 10 bands to 1 cm (25 bands to 1 inch).
Paper path from trays
Duplex paper path
To resolve banding caused by motion wobble of the ROS, install a new ROS, PL 6.10 Item 4. Figure 3 Paper path
Image Quality RAPs
IQ5, IQ6
July 2005 3-20
IQ7 DADH, Document Glass and Scanner RAP

Use this RAP to identify failures caused by the DADH, document glass and the scanner. Ensure IQ1 Image Quality Entry RAP is performed before starting this RAP.
Document Glass Checkout

Perform the following: Clean the top surface of the CVT glass and the document glass, refer to ADJ 14.1A Optics Cleaning Procedure (32-55 ppm) or ADJ 14.1B Optics Cleaning Procedure (65-75 ppm). Check the position of the document pad, ADJ 5.6 DADH Document Pad. Check that the white AGC strips on the document glass and the CVT glass are at the front and underside of the glass.
Procedure
Perform the following: DADH Checkout Document Glass Checkout Scanner Checkout (32-55 ppm) Scanner Checkout (65-75 ppm)
Scanner Checkout (32-55 ppm)

Check the following: Raise the DADH. Make a copy from the document glass. If the exposure lamp does not illuminate, go to the 14D Exposure Lamp Failure RAP. Check the mirrors and exposure lamp for contamination, go to ADJ 14.1A Optics Cleaning Procedure (32-55 ppm).
DADH Checkout
Perform the following: Clean the underside of the DADH area around the CVT roll, PL 5.25. Clean the top surface of the CVT glass and the document glass, refer to ADJ 14.1A Optics Cleaning Procedure (32-55 ppm) or ADJ 14.1B Optics Cleaning Procedure (65-75 ppm). If the documents are skewed. Check that the document input guides are correctly adjusted. Check that the DADH is seated correctly, perform the ADJ 5.2 DADH Height Adjustment. Make copies from the DADH and the document glass. If the copies from the DADH are lighter or darker than those from the document glass, perform the following: Go to dC131 NVM Read / Write location 15-007 CVT scanning image gain. The default value is 3. If the value is increased copies made from the DADH will be darker. If the value is decreased, copies made from the DADH will be lighter.
Scanner Checkout (65-75 ppm)

Perform the following: If the copy of the internal test is fragmented and displaced, check the following: The harness connections from the full width array to the scanner PWB. The harness connections from the scanner PWB to the image processing PWB. If fragmented and displaced images appear in a regular pattern across process direction, remove and re-seat all EPC memory PWBs. If necessary, go to 03-330, 03-462 Image Processing PWB to Scanner Faults RAP.
Raise the DADH. Make a copy from the document glass. If the exposure lamp does not illuminate, go to the 14-703B to 14-706B, 712B, 714B Failure To Calibrate RAP (65-75 ppm) and perform the Exposure Lamp Check. Check the full width array and exposure lamp for contamination, go to ADJ 14.1B Optics Cleaning Procedure (65-75 ppm).
Make copies from the DADH. If the copies have a background problem, perform the following: Check the DADH height, Refer to ADJ 5.2 DADH Height Adjustment. Check the registration. Refer to dC604 Registration Setup. Copying thick documents can leave the DADH raised above the document glass. Raise and lower the DADH five times. If the DADH is still raised, install new counterbalance, PL 5.10 Item 2 and PL 5.10 Item 4.
Make copies from the DADH. If the copies are stretched or smudged, perform the following: Lower the height of the DADH by half a turn of the setting screws, refer to ADJ 5.2 DADH Height Adjustment. Make copies from the DADH after each adjustment. If the fault persists, re-adjust the height of the DADH as necessary. If the fault persists after the height of the DADH has been adjusted, install a new DADH baffle assembly, PL 5.30 Item 5. Re-adjust the height of the DADH to the default setting, refer to ADJ 5.2 DADH Height Adjustment.
July 2005 3-21
Image Quality RAPs
IQ7
IQ8 Skew RAP

Use this RAP to determine the source of skew. Ensure IQ1 Image Quality Entry RAP is performed before starting this RAP.
Procedure
Enter dC606. Use the internal test pattern 16 and select 1 Sided. Make 5 prints. Check the prints for skew, IQS 5 Skew. The prints are skewed. Y N Use the internal test pattern 16 and select 2 Sided. Make 5 prints. Check the prints for skew, IQS 5 Skew. The prints are skewed. Y N Use a print of the internal test pattern 16 as a master and make 5 copies from the document glass. Check the copies for skew. The copies are skewed. Y N Use a print of the internal test pattern 16 as a master and make 5 copies fed through the DADH. Check the copies for skew. The copies are skewed. Y N No skew is present. Re-define the image quality defect. Refer to IQ1 Image Quality Entry RAP. The skew is originating in the DADH, Figure 1. Clean the CVT glass. ADJ 5.4 DADH cleaning procedure. Check that the document width guides are adjusted correctly. Check the document path for obstructions or foreign objects. Ensure the DADH is set to the correct height. ADJ 5.2 DADH Height Adjustment. Check the DADH registration. ADJ 5.5 DADH registration Adjustment.
Using the prints made from dC606, check the prints for distortion by measuring between the lines produced. The lines are parallel to each other. Y N Install a new ROS, PL 6.10 Item 4. Make five prints from each tray and the bypass tray to identify the source of skew. Check the feed rolls and guides for contamination. Check the feed rolls and transport rolls for wear. Install new parts as necessary. Check that there is no variation in the size or weight of the sheets of paper in each tray. Check that the paper weight and type is within the specification. Refer to GP 20 Paper and Media Size Specifications. Check that the paper size guides are set correctly. Check the separator strips on the paper tray for wear. Refer to OF8 Multifeed RAP. Check that the buckle setting are set at default. Go to dC131 NVM tables and refer to the chain 8 table and check that the buckle settings are set to default. Check that the bypass tray width guides are set correctly. Open the left hand door and check for wear on the ribs, Figure 2. If necessary install a new bypass tray and left hand door assembly, (32-55 ppm) PL 7.35 Item 1 or (65-75 ppm) PL 7.30 Item 1. Check that the interlock cover is not loose, (32-55 ppm) PL 7.35 Item 20 or (65-75 ppm) PL 7.30 Item 23. If necessary bias the cover to the right and tighten the two screws. Check the paper paths for obstructions. Refer to IQ5 Print Damage RAP. Check the registration clutch. Refer to 08-150, 08-151 Registration Jam RAP.
There is a skew problem originating in the scanner, (32-55 ppm) PL 14.20 and PL 14.25 or (65-75 ppm) PL 14.10, PL 14.15 and PL 14.16. Complete a visual check of the following: (32-55 ppm) The mirrors are not loose and are held in the correct position by the spring clips. (32-55 ppm) The scan carriage is not damaged and moves freely. (65-75 ppm) The scan carriage is parallel to edge of the document glass. If necessary, perform ADJ 14.2B Scan Carriage Assembly (65-75 ppm). The scan cables are wrapped around their drive pulleys, refer to REP 14.10A Scan Idler Pulleys (32-55 ppm) or REP 14.7B Scan Cables (65-75 ppm). If necessary, install a new scanner, (32-55 ppm) PL 14.20 Item 1 or (65-75 ppm) PL 14.10 Item 1.
The skew occurs in the duplex paper path. A Image Quality RAPs Check the nip and drive rolls in the inverter assembly, (32-55 ppm) PL 10.13 Item 4 or (65-75 ppm) PL 10.11 Item 4. Check the drive and idler rolls in the duplex transport, (32-55 ppm) PL 8.22 Item 7 or (65-75 ppm) PL 8.20 Item 7.
IQ8
July 2005 3-22
Document path
Document width guides CVT glass
Figure 1 Document path through the DADH
Check for wear on the ribs
Figure 2 Left hand door
July 2005 3-23
Image Quality RAPs
IQ8
IQ9 Unacceptable Received Facsimile Image Quality RAP

Use this RAP to identify the causes of poor reception. Ensure IQ1 Image Quality Entry RAP is performed before starting this RAP.
Initial Actions
Verify the following: This problem occurs only when receiving transmissions. This problem occurs on all receiving transmissions. Check the Facsimile Options Settings. Enter dC131 and check the NVM location 20-254 Fax Country setting is correct, dC131b.
Procedure
The condition of the original transmission document is good. Y N Generate a new document from the original. If possible, establish voice contact using the same telecommunication link as used to receive the document. The line is free of interference sounds and the normal voice can be heard clearly. Y N Go 20H Embedded Fax PWB Voltage Checkout. Receive the document at a slower receive speed. Enter dC131 and set the NVM location 20289 Line 1 = 11 and location 20-290 Line 2 = 11. The image quality is acceptable. Y N The telecommunication links and harnesses are connected properly and there is no visible damage. Y N Correct the connections. If necessary install new line cable and connectors. Verify the operation of the machine and the communication link by transmitting between machines over a known good link. All received documents have an acceptable image quality. Y N Install a new Embedded Fax PWB, PL 20.10 Item 4. Go 20H Embedded Fax PWB Voltage Checkout. Inform the remote user of the required changes to the settings.
Image Quality RAPs
IQ9
July 2005 3-24
IQS 1 Solid Area Density

Documents
Test patterns: 82E2000 (A3 and 11X17) 82E2010 (A4) 82E2020 (8.5X11) and the solid area density scale, 82E8230 (SIR 542.00) for reference.
Specification
Compare the copies of one of the above 82E series test patterns, Figure 1, made from the document glass, with the solid area density scale, 82E8230 (SIR 542.00). The density of the 2.1; 2.3; and 2.5 areas must be as dark or darker than the 1.3 reference, but less than 1.5. Compare a print of the internal test pattern 12, Figure 2, with the solid area density scale, 82E8230 (SIR 542.00). The density of the solid areas must be as dark or darker than the 1.3 reference, but less than 1.5.
Corrective action
If the solid area density specification is not met, then go to the IQ1 Image Quality Entry RAP.
Figure 2 internal test pattern 12
Figure 1 Test patterns Image Quality RAPs
July 2005 3-25
IQS 1
IQS 2 Background
Documents
Test patterns: 82E2000 (A3 and 11X17) 82E2010 (A4) 82E2020 (8.5X11) and visual scale, 82P448 for reference.
Specification
Compare the copies of one of the above 82E series test patterns, Figure 1, made from the document glass, with the visual scale, 82P448. The background of the copies must not be darker than the reference area B. Compare a print of the internal test pattern 1, Figure 2, with the visual scale, 82P448. The background of the print must not be darker than the reference area B.
Corrective Action
If the background specification is not met, then go to the IQ1 Image Quality Entry RAP.
Figure 2 Internal test pattern 1
Figure 1 Test pattern
Image Quality RAPs
IQS 2
July 2005 3-26
IQS 3 Fusing
Documents
Test Patterns: 82E2000 (A3 and 11X17) 82E2010 (A4) 82E2020 (8.5X11).
IQS 4 Resolution
Documents
Test patterns: 82E2000 (A3 and 11X17) 82E2010 (A4) 82E2020 (8.5X11).
Procedure
Make 5 copies of the test pattern, Figure 1. Check the fusing by folding one of the copies through the center of a solid area. Use a finger to apply medium pressure along the fold in order to crease the paper. Unfold the copy. Use a finger to lightly rub the area of the fold and adjacent areas.
Specification
Make copies of a test pattern. from the document glass. Examine the targets of the second copy to determine the overall resolution of the copy. The lines identified by the letter H, Figure 1, should be clearly reproduced at 100%
Corrective action Specification

Any break should measure less than 1mm (1/32 inch) across the line of a fold. Any area rubbed with a cloth should not smudge or the image lift off the surface of the paper. When checking the fusing on heavy weight paper (200 gsm), rub the image with a finger. Images fused on the smooth side have a greater resistance to rubbing than images fused on the rough side. Do not attempt to fold heavy weight paper, as this breaks the fibres. If the resolution specification is not met, refer to IQ1 Image Quality entry RAP.
Rub these area with a finger.
Fold the print across these solid areas
Figure 1 Test pattern
Figure 1 Test patterns Image Quality RAPs
July 2005 3-27
IQS 3, IQS 4
IQS 5 Skew
Documents
Test patterns: 82E2000 (A3 and 11X17) 82E2010 (A4) 82E2020 (8.5X11). Measure from this datum line to the edge of the print.
Specification
Refer to Table 1, Skew measurement. Table 1 Skew measurement Source of paper All trays lead edge registration Bypass tray Duplex DADH Document glass Printer 1mm (1/32 inch) 1mm (1/32 inch) 1mm (1/32 inch) Area A
3mm (1/8 inch) 1.3mm (1/16 inch) 3mm (1/8 inch) 1.3mm (1/16 inch) 3mm 1.3mm (1/16 inch)
Skew measurement
The amount of skew is determined by the difference, A from B Figure 1, measured from the datum line to the lead edge of the print or copy. The distance between area A and area B is 250mm (10 inches). Use internal test prints 16 or 17 to check printer skew.
Corrective Action
Refer to IQ1 Image Quality Entry RAP.
Area B
Measure from this datum line to the edge of the print.
Figure 1 Skew measurement
Image Quality RAPs
IQS 5
July 2005 3-28
IQS 6 Copy / Print Defects

The printer should produce prints free of defects. Any defects not explicitly covered by this specification should be considered as a fault.
Skips and smears

Skips and smears are image disturbances that are assessed using the ladder scale, A. Use one of the test patterns, 82E2000 (A3 and 11X17) 82E2010 (A4) 82E2020 (8.5X11). Refer to Table 3 to assess image disturbances. Table 3 Maximum number Magnification ratio% disturbances All magnification None Test area of document Ladder scale A. 3 line pairs
Show through
No show through of the underside of the document handler should be perceptible when using Xerox 80gsm (20lb) or heavier paper as an input document. The check is made with the document handler closed and in normal copy / print mode. Some show through might occur using 60gsm (15lbs) paper as documents.
Oil on copies or prints

No oil should be perceptible on any print when viewed normally. Oil should not be visible on any transparency when viewed using an overhead projector. It should be possible to mark fused transparencies with a spirit based marker pen.
Paper wrinkle
Paper wrinkles which result in the loss of information are unacceptable at any level. In any mode, copy / prints containing wrinkles or creases which do not result in the loss of information may occur less frequently than 1 in 500 consecutive copies / prints in that mode. This is applicable to all base line papers; to simplex and duplex prints, provided the paper is stored inside the printer and that the printer is operated within the environmental specification.
Dark spots
Dark spots are toner deposits in the background area of a copy / print. The specification for the number spots and the size of the allowable spot size shown in Table 1. The specification is for the total image area; document glass and CVT glass; and the whole of the imaged area on the photoreceptor. To assess for dark spots use the internal test pattern number 1. Table 1 Dark spots Maximum number of spots per photoreceptor circumference, 264 mm (10.4 ins) X width across process direction 0 No more than 2 sheets with more than 3 spots per 25X25mm square (per square inch)
Hole Punch Performance

The hole punch unit makes a set of holes near the trail edge of single copies or prints. The dimension between the holes are set by the hole punch. The position of the holes from the trail edge is controlled by the software that uses timing information from the punch sensor. The specification for the hole positions in the top to bottom direction is +/-2 mm, with A4 / 80 gsm (8.5x11, 75 gsm) simplex, from a single tray in a nominal environment. For all paper sizes, weights, trays and environments, the specification is +/-3 mm.
Spot diameter 0.4 mm. and larger (1/64 inch)
White spots
White spots are areas visible on a half tone or solid area where the toner has failed to be deposited. The specification for the number and size of allowable spots is shown in Table 2. The specification is for the whole of the imaged area on the photoreceptor. To assess for white spots use the internal test pattern 5. Table 2 White spots Maximum number of spots per photoreceptor circumference, 264 mm (10.4 ins) X width across process direction No more than 2 spots in any 25X25mm area (1 square inch)
Spot diameter
0.4mm. and larger (1/64 inch) 0
July 2005 3-29
Image Quality RAPs
IQS 6
IQS 7 Registration
Documents
Test patterns: 82E2010 (A4), 82E2020 (8.5 X 11) Area C Top edge
Specifications
Refer to Table 1. Table 1 Registration measurement Source of paper DADH Document glass Printer reference only Area A
2.3mm (3/32 inch) All trays, bypass tray and duplex lead edge registration All trays, bypass tray and duplex top edge registration 3mm (1/8 inch)
1.6mm (1/16 inch) 1.6mm (1/16 inch) 2.1mm (3/32 inch) 1.6mm (1/16 inch)
Registration measurement
Use the areas A and B on the test pattern, Figure 1, to measure the displacement of the lead edge on the image. Use the area C, Figure 1, to measure the top edge displacement. The displacement measured at A and B should be equal. NOTE: If a difference between measurements at A and B of a DADH copy are greater than 3mm, refer to IQS 5 Skew. NOTE: If a difference between measurements at A and B of a document glass copy are greater than 1.3mm, refer to IQS 5 Skew.
Corrective Action
Refer to ADJ 3.1 Registration Setup.
Area B
Figure 1 Registration measurement
Image Quality RAPs
IQS 7
July 2005 3-30
IQS 8 Magnification
Documents
Use the internal test pattern generated in dC604 Registration Setup.
NOTE: There are no across process direction adjustments.
Specifications
Refer to Table 1. Table 1 Source of image Printer (In ambient conditions using 80gsm/20lb A4/letter LEF) In process direction equal to and less than 0.4% Across process direction equal to and less than 0.4%
Printer (In hot/wet or cool/dry equal to and less than 0.5% conditions using other papers) Document glass DADH less than + 0.7% to -0.7% less than + 1% to -0.5%
equal to and less than 0.5% less than + 0.7% to -0.7% less than + 0.7% to -0.7%
Magnification measurement
Make copies of the registration test pattern from the document glass and through the DADH. Fold the printed images across Zone A to Zone C and from Zone B to Zone D. Lay the folded printed images over the unfolded test pattern. Compare the dimensions, Figure 1.
Corrective action
Refer to ADJ 3.2 Magnification Adjustment.
Figure 1 Magnification check
July 2005 3-31
Image Quality RAPs
IQS 8
Image Quality RAPs
IQS 8
July 2005 3-32
4 Repairs/Adjustments
REPs 1 - Standby Power
REP 1.1 Power and Control Assembly ........................................................................... REP 1.2 Wiring Harness Repairs.................................................................................... REP 1.3 Molex SL Connectors ....................................................................................... REP 1.4 Male Hirose DF1B Connectors ......................................................................... REP 1.5 AMP EI Connectors .......................................................................................... REP 1.6 Hirose DF11 Connectors .................................................................................. REP 1.7 AMP CT Connectors......................................................................................... REP 1.8 Door Interlock Switch ........................................................................................ REP 1.9 LVPS and Base Module.................................................................................... REP 1.10 HVPS .............................................................................................................. 4-5 4-9 4-10 4-12 4-14 4-17 4-17 4-19 4-20 4-22 4-25 4-26 4-27 4-29 4-30 4-32 4-35 4-40 4-44 4-45 4-47 4-49 4-51 4-53 4-54 4-55 4-56 4-57 4-60 4-61 4-63 4-64 4-65 4-66 4-68 4-69 4-70 4-72 4-74 REP 5.17 Input Tray Static Eliminator............................................................................. REP 5.18 Exit Roll Idler................................................................................................... REP 5.19 DADH Removal............................................................................................... 4-75 4-76 4-78 4-79 4-81 4-82 4-84 4-85 4-87 4-88 4-91 4-92 4-93 4-95 4-96 4-97 4-99 4-102 4-104 4-106 4-108 4-110 4-111 4-112 4-113 4-114 4-115 4-117 4-118 4-119 4-120 4-123 4-124 4-125 4-126 4-129 4-130 4-132 4-134 4-135 4-136 4-137
REPs 6 - ROS
REP 6.1 ROS ..................................................................................................................
REPs 7 - Paper Supply

REP 7.1 Tray 1 and Tray 2 Removal .............................................................................. REP 7.2 Tray 3 and Tray 4 Removal .............................................................................. REP 7.3 Tray 3 and Tray 4 Elevator Motor ..................................................................... REP 7.4 Tray 3 and Tray 4 Elevator Cables ................................................................... REP 7.5 Bypass Tray and Left Hand Door Assembly ..................................................... REP 7.6 Tray 1 and Tray 2 Paper Guide Latch............................................................... REP 7.7 Tray 3 and Tray 4 Limit and Stack Height Sensor ............................................ REP 7.8 Tray 3 and Tray 4 Stack Limiter........................................................................ REP 7.9 Tray 3 and Tray 4 Home Switch ....................................................................... REP 7.10 HCF Control PWB........................................................................................... REP 7.11 Tray 3 and Tray 4 Elevator Damper................................................................ REP 7.12 Tray 1 and Tray 2 Paper Size Cams...............................................................
REPs 2 - User Interface

REP 2.1 User Interface Assembly................................................................................... REP 2.2 User Interface Touch Screen............................................................................ REP 2.3 User Interface PWB ..........................................................................................
REPs 3 - Machine Run Control

REP 3.1 IOT PWB........................................................................................................... REP 3.2 Image Processing Module PWBs .................................................................... REP 3.3 Image Processing PWB Software Module........................................................
REPs 8 - Paper Transport

REP 8.1 Tray 1 and Tray 2 Paper Feed Assembly ......................................................... REP 8.2 Tray 3 Paper Feed Assembly ........................................................................... REP 8.3 Tray 4 Paper Feed Assembly ........................................................................... REP 8.4 Registration Transport ...................................................................................... REP 8.5 Registration Clutch............................................................................................ REP 8.6 Registration Sensor and Wait Sensor............................................................... REP 8.7 Duplex Transport .............................................................................................. REP 8.8 Duplex Motor and Drive Belts ........................................................................... REP 8.9 Bypass Tray Feed Solenoid.............................................................................. REP 8.10 Tray 3 and Tray 4 Transport Motor ................................................................. REP 8.11 Tray 3 and Tray 4 Transport Drive Gear......................................................... REP 8.12 Tray 1 and Tray 2 Transport Drive Belt........................................................... REP 8.13 Tray 3 Transport Assembly............................................................................. REP 8.14 Tray 3 Feed Sensor Actuator.......................................................................... REP 8.15 Tray 1 and Tray 2 Transport Roll Bearings..................................................... REP 8.16 Tray 1 and Tray 2 Transport Rolls .................................................................. REP 8.17 Tray 1 or Tray 2 Feed Sensor Actuator .......................................................... REP 8.18 Tray 1 and Tray 2 Transport Motor ................................................................. REP 8.19 Bypass Tray Feed Head ................................................................................. REP 8.20 Bypass Tray Drive Gear.................................................................................. REP 8.21 Bypass Tray Feed Roll.................................................................................... REP 8.22A Bypass Tray Retard Pad (32-55 ppm).......................................................... REP 8.22B Bypass Tray Retard Pad (65-75 ppm).......................................................... REP 8.23 Bypass Tray Empty Sensor ............................................................................ REP 8.24 Tray 1 Feed Sensor ........................................................................................ REP 8.25 Tray 2 Feed Sensor ........................................................................................
REPs 4 - Main Drives

REP 4.1A Main Drive Module (32-55 ppm)..................................................................... REP 4.1B Main Drive Module (65-75 ppm)..................................................................... REP 4.2A Main Drive PWB (32-55 ppm) ........................................................................ REP 4.2B Main Drive PWB (65-75 ppm) ........................................................................ REP 4.3A Main Drive Belt and Drive Gears (32-55 ppm) ............................................... REP 4.3B Main Drive Belts and Drive gears (65-75 ppm) .............................................. REP 4.4 Photoreceptor Drive Gear .................................................................................
REPs 5 - DADH
REP 5.1 Top Cover Assembly ........................................................................................ REP 5.2 Top Access Cover Assembly ............................................................................ REP 5.3 Feed Assembly ................................................................................................. REP 5.4 Input Tray Assembly ......................................................................................... REP 5.5 Baffle Assembly ................................................................................................ REP 5.6 Takeaway Roll Assembly.................................................................................. REP 5.7 Duplex Solenoid................................................................................................ REP 5.8 Takeaway and CVT Sensor.............................................................................. REP 5.9 Length Detect Sensors ..................................................................................... REP 5.10 Registration Sensor ........................................................................................ REP 5.11 Exit Sensor ..................................................................................................... REP 5.12 DADH Counterbalance ................................................................................... REP 5.13 Exit Roll Assembly .......................................................................................... REP 5.14 Feed Roll Assembly ........................................................................................ REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt ........................................ REP 5.16 Document Width Sensor .................................................................................
July 2005 4-1
Repairs/Adjustments
REP 8.26 Drive Roll Assembly........................................................................................ REP 8.27 Registration Transport Drive Belt.................................................................... REP 8.28 Tray 3 Feed Sensor ........................................................................................ REP 8.29 Tray 3 Takeaway Roll Assembly .................................................................... REP 8.30 Tray 3 Transport Roll Assembly ..................................................................... REP 8.31 Tray 3 and Tray 4 Transport Roll .................................................................... REP 8.32 Duplex Sensor ................................................................................................
4-138 4-140 4-141 4-141 4-144 4-146 4-148 4-151 4-152 4-153 4-154 4-155 4-156 4-159 4-160 4-161 4-163 4-167 4-169 4-172 4-173 4-174 4-175 4-177 4-178 4-179 4-180 4-182 4-184 4-186 4-188 4-189 4-193 4-195 4-197 4-199 4-200 4-201 4-202 4-203 4-206 4-207 4-209 4-210 4-211 4-212
REP 11.12-110 Paddle Wheel Shaft Assembly .............................................................. REP 11.13-110 2K LCSS Undocking .............................................................................. REP 11.14-110 2K LCSS PWB....................................................................................... REP 11.15-110 Entry Guide Cover ................................................................................. REP 11.16-110 Docking Latch Assembly ....................................................................... REP 11.17-110 Ejector Belt ............................................................................................
4-213 4-216 4-217 4-218 4-219 4-220 4-221 4-222 4-223 4-223 4-224 4-226 4-227 4-229 4-230 4-231 4-234 4-235 4-236 4-237 4-238 4-239 4-240 4-247 4-250 4-252 4-253 4-255 4-260 4-261 4-262 4-263 4-264 4-266 4-273 4-276 4-276 4-278 4-279 4-280 4-281 4-282 4-283 4-285 4-286 4-287 4-288 4-289
REPs 11-120 - 1K LCSS

REP 11.1-120 1K LCSS Covers...................................................................................... REP 11.2-120 Input Drive Belt and Transport Motor 1.................................................... REP 11.3-120 1K LCSS Stability Foot ............................................................................ REP 11.4-120 Paper Output Drive Belt and Transport Motor 2 ...................................... REP 11.5-120 Bin 1 Drive Belts ...................................................................................... REP 11.6-120 Tamper Assembly.................................................................................... REP 11.7-120 Stapler Assembly and SH1 Paper Sensor............................................... REP 11.8-120 Ejector Assembly and Sensors................................................................ REP 11.9-120 Bin 1 Upper Level Sensor........................................................................ REP 11.10-120 Paddle Wheel Shaft Assembly .............................................................. REP 11.11-120 1K LCSS Removal................................................................................. REP 11.12-120 1K LCSS PWB....................................................................................... REP 11.13-120 Entry Guide Cover ................................................................................. REP 11.14-120 Docking Latch Assembly and Docking Interlock Switch ........................ REP 11.15-120 Ejector Belt ............................................................................................
REPs 9 - Xerographics
REP 9.1 Waste Toner Bottle Assembly .......................................................................... REP 9.2 Developer Assembly......................................................................................... REP 9.3 Ozone Fan ........................................................................................................ REP 9.4 Waste Toner Full Sensor .................................................................................. REP 9.5 Toner Dispense Module.................................................................................... REP 9.6 Xerographic Module Latch ................................................................................ REP 9.7 Developer Paddle ............................................................................................. REP 9.8 Transfer / Detack Harness................................................................................ REP 9.9 Erase Lamp ...................................................................................................... REP 9.10 Auger Damper ................................................................................................
REPs 10 - Print Transport and Fusing

REP 10.1 Short Paper Path Assembly............................................................................ REP 10.2 Inverter Assembly ........................................................................................... REP 10.3 Inverter Motor ................................................................................................. REP 10.4 Inverter Path Solenoid .................................................................................... REP 10.5 Inverter Nip Solenoid ...................................................................................... REP 10.6 Nip Roll Guide................................................................................................. REP 10.7 Upper Baffle Assembly ................................................................................... REP 10.8 Nip Split Shaft Assembly ................................................................................ REP 10.9 Shaft Actuator ................................................................................................. REP 10.10 Fuser Latch ................................................................................................... REP 10.11 Inverter Gate................................................................................................. REP 10.12 Tri-Roll Shaft Assembly ................................................................................ REP 10.13 Fuser Web Motor .......................................................................................... REP 10.14 Exit Shaft Assembly ...................................................................................... REP 10.15 Intermediate Drive Belt ................................................................................. REP 10.16 Fuser Exit Switch .......................................................................................... REP 10.17 IOT Exit Sensor ............................................................................................ REP 10.18 Inverter Output Guide Assembly...................................................................
REPs 11-130 - HCSS

REP 11.1-130 HCSS Covers .......................................................................................... REP 11.2-130 Compiler Carriage Assembly ................................................................... REP 11.3-130 Staple Head Unit 1 Assembly and SH1 Paper Sensor ............................ REP 11.4-130 Carriage PWB.......................................................................................... REP 11.5-130 Bin 1 or Bin 2 Assembly........................................................................... REP 11.6-130 Compiler Carriage Elevator Motor, Bracket and Bearing......................... REP 11.7-130 Compiler Carriage Elevator Belts ............................................................ REP 11.8-130 Elevator Belt Tensioner Springs .............................................................. REP 11.9-130 HCSS Castors ......................................................................................... REP 11.10-130 Hole Punch Motor and Coupling............................................................ REP 11.11-130 Upper Paper Guide................................................................................ REP 11.12-130 Diverter Gate and Solenoid ................................................................... REP 11.13-130 Mylar Guide Assembly........................................................................... REP 11.14-130 Vertical Transport Belts and Pre-compile Pulleys.................................. REP 11.15-130 Vertical Transport Nip Rollers................................................................ REP 11.16-130 Chad Full Bin Sensor, Actuator and Spring ........................................... REP 11.17-130 Transport Motor 1A, Motor Damper and Drive Belt ............................... REP 11.18-130 Transport Motor 1B, Motor Damper and Drive Belt ............................... REP 11.19-130 HCSS Un-Docking ................................................................................. REP 11.20-130 CC Ejector Motor Assembly and Ejector Home Sensor ........................ REP 11.21-130 CC Paddle Roll Motor Assembly and Paddle Roll Home Sensor .......... REP 11.22-130 CC Top Baffle Assembly........................................................................ REP 11.23-130 Compiler Sensor .................................................................................... REP 11.24-130 CC Entrance Baffle and Springs............................................................ REP 11.25-130 Elevator belt drive pulleys...................................................................... REP 11.26-130 CC Stapling Unit Traverse Motor........................................................... REP 11.27-130 Transport Motor 2 and Motor Damper ...................................................
REPs 11-110 - 2K LCSS

REP 11.1-110 2K LCSS Covers ..................................................................................... REP 11.2-110 Input Drive Belt and Paper Entry Transport Motor .................................. REP 11.3-110 Intermediate Paper Drive Belt ................................................................. REP 11.4-110 Paper Output Drive Belt and Paper Transport Exit Motor ....................... REP 11.5-110 Bin 1 Drive Belts ...................................................................................... REP 11.6-110 Tamper Assembly.................................................................................... REP 11.7-110 Hole Punch Unit, Motor and Sensors ...................................................... REP 11.8-110 Stapler Traverse Assembly ..................................................................... REP 11.9-110 Staple Head Unit ..................................................................................... REP 11.10-110 Ejector Assembly Sensors..................................................................... REP 11.11-110 Bin 1 Level Sensors...............................................................................
Repairs/Adjustments
July 2005 4-2
REP 11.28-130 CC Eject Roll Motor ............................................................................... REP 11.29-130 CC Kicker Assembly .............................................................................. REP 11.30-130 CC Tray Hold Solenoid Assembly ......................................................... REP 11.31-130 CC Stapler Mount and Traverse Shaft Assembly .................................. REP 11.32-130 CC Transport Shaft Assembly ............................................................... REP 11.33-130 Docking Latch Components .................................................................. REP 11.34-130 Compiler Carriage Belt Grips................................................................. REP 11.35-130 Bin 1 or Bin 2 Offset Motor and Offset Sensor ...................................... REP 11.36-130 Bin 1 or Bin 2 Elevator Motor and Bearing ............................................ REP 11.37-130 Entry Sensor and Punch Position Sensor ............................................. REP 11.38-130 2nd to Top Exit Sensor .......................................................................... REP 11.39-130 CC Shutter............................................................................................. REP 11.40-130 CC Nip Shaft Components .................................................................... REP 11.41-130 CC Eject Housing Assembly..................................................................
4-290 4-291 4-293 4-295 4-297 4-299 4-302 4-303 4-304 4-305 4-306 4-307 4-308 4-310 4-313 4-315 4-318 4-321 4-322 4-323 4-325 4-326 4-327 4-328 4-330 4-331 4-332 4-333 4-335 4-337 4-338 4-340 4-342 4-343 4-344 4-346 4-348 4-350 4-350 4-351 4-353 4-355 4-359 4-361 4-363 4-364 4-365 4-367 4-368 4-369
REPs 11-170 - HCSSBM

REP 11.1-170 HCSS BM Covers.................................................................................... REP 11.2-170 Compiler Carriage Assembly ................................................................... REP 11.3-170 Staple Head Unit 1 Assembly and SH1 Paper Sensor ............................ REP 11.4-170 Carriage PWB.......................................................................................... REP 11.5-170 Bin 1 Assembly ........................................................................................ REP 11.6-170 HCSS BM Castors ................................................................................... REP 11.7-170 Hole Punch Motor and Coupling.............................................................. REP 11.8-170 Upper Paper Guide.................................................................................. REP 11.9-170 HCSS BM Upper Diverter Gate and Solenoid ......................................... REP 11.10-170 Chad Bin Full Sensor, Actuator and Spring........................................... REP 11.11-170 Transport Motor 1A, Motor Damper and Drive Belt ............................... REP 11.12-170 Transport Motor 1B Motor Damper and Drive Belt ................................ REP 11.13-170 HCSS BM Un-Docking .......................................................................... REP 11.14-170 BM Lower Diverter Solenoid .................................................................. REP 11.15-170 BM Lower Diverter Gate ........................................................................ REP 11.16-170 BM Flapper and Flapper Roll Motor ...................................................... REP 11.17-170 BM PWB ................................................................................................ REP 11.18-170 BM Crease Blade Motor ........................................................................ REP 11.19-170 BM Crease Roll Motor ........................................................................... REP 11.20-170 BM Backstop Motor Assembly............................................................... REP 11.21-170 BM Backstop Assembly and BM Stack Hold Solenoids ........................ REP 11.22-170 BM Entry Roll......................................................................................... REP 11.23-170 BM Entry Sensor ................................................................................... REP 11.24-170 BM Crease Roll Gate Motor .................................................................. REP 11.25-170 BM Paper Path Transport Motor and Damper....................................... REP 11.26-170 Back Stop Drive Assembly .................................................................... REP 11.27-170 BM Staple Heads................................................................................... REP 11.28-170 BM Stapler Bracket Assembly ............................................................... REP 11.29-170 BM Conveyor Belts ................................................................................ REP 11.30-170 BM Tamper Assembly and Tamper 1 Motor.......................................... REP 11.31-170 CC Ejector Motor Assembly and Ejector Home Sensor ........................ REP 11.32-170 CC Paddle Roll Motor Assembly and Paddle Roll Home Sensor .......... REP 11.33-170 CC Top Baffle Assembly ....................................................................... REP 11.34-170 Compiler Sensor.................................................................................... REP 11.35-170 CC Entrance Baffle and Springs............................................................ REP 11.36-170 Crease Blade Assembly ........................................................................
REP 11.37-170 CC Stapling Unit Traverse Motor........................................................... REP 11.38-170 Transport Motor 2 and Motor Damper ................................................... REP 11.39-170 CC Eject Roll Motor ............................................................................... REP 11.40-170 CC Kicker Assembly .............................................................................. REP 11.41-170 CC Tray Hold Solenoid Assembly ......................................................... REP 11.42-170 CC Stapler Mount and Traverse Shaft Assembly .................................. REP 11.43-170 CC Transport Shaft Assembly ............................................................... REP 11.44-170 Docking Latch Components................................................................... REP 11.45-170 Compiler Carriage Belt Grips................................................................. REP 11.46-170 Bin 1 Offset Motor and Offset Sensor.................................................... REP 11.47-170 Bin 1 Elevator Motor and Bearing.......................................................... REP 11.48-170 Entry Sensor and Punch Position Sensor.............................................. REP 11.49-170 2nd to Top Exit Sensor .......................................................................... REP 11.50-170 BM Eject Sensor .................................................................................... REP 11.51-170 BM Support Leg and Spring .................................................................. REP 11.52-170 BM Crease Rolls, Gears, Clutch and Bearings...................................... REP 11.53-170 CC Shutter and Springs......................................................................... REP 11.54-170 CC Nip Shaft Components .................................................................... REP 11.55-170 BM Pre-compile Pulley and Tyres ......................................................... REP 11.56-170 BM Right Hand Cover............................................................................ REP 11.57-170 CC Eject Housing Assembly.................................................................. REP 11.58-170 BM Crease Nip Springs ......................................................................... REP 11.59-170 Crease Roll Gate Assembly................................................................... REP 11.60-170 BM Paper Guide Assembly.................................................................... REP 11.61-170 BM Module.............................................................................................
4-372 4-373 4-374 4-375 4-377 4-379 4-381 4-383 4-386 4-387 4-388 4-389 4-390 4-391 4-391 4-394 4-400 4-401 4-403 4-405 4-407 4-409 4-412 4-415 4-417 4-425 4-427 4-429 4-430 4-431 4-432 4-433 4-434 4-435 4-436 4-437 4-438 4-439 4-441 4-442 4-443 4-444 4-445 4-446 4-450 4-451
REPS 12 - OCT
REP 12.1 OCT Fingers Install .........................................................................................
REPs 14A - Scanner (32-55 ppm)

REP 14.1A Scanner (32-55 ppm).................................................................................... REP 14.2A Exposure Lamp Inverter and Fuse (32-55 ppm)........................................... REP 14.3A Document Size Sensors (32-55 ppm) .......................................................... REP 14.4A DADH Closed Switch (32-55 ppm) ............................................................... REP 14.5A Scanner PWB (32-55 ppm) .......................................................................... REP 14.6A CVT Glass, Document Glass and CVT Ramp (32-55 ppm) ......................... REP 14.7A Scan Carriage Home Sensor (32-55 ppm) ................................................... REP 14.8A Input Module Angle Sensor (32-55 ppm)...................................................... REP 14.9A Exposure Lamp (32-55 ppm)........................................................................ REP 14.10A Scan Idler Pulleys (32-55 ppm) .................................................................. REP 14.11A Scan Motor (32-55 ppm).............................................................................
REPs 14B - Scanner (65-75 ppm)

REP 14.1B Scanner (65-75 ppm).................................................................................... REP 14.2B Top Cover (65-75 ppm) ................................................................................ REP 14.3B CVT Glass, CVT Ramp Assembly and Document Glass (65-75 ppm)......... REP 14.4B Scan Carriage Home Sensor (65-75 ppm) ................................................... REP 14.5B Scan Carriage Assembly (65-75 ppm) ......................................................... REP 14.6B Scan Motor and Mounting (65-75 ppm)........................................................ REP 14.7B Scan Cables (65-75 ppm)............................................................................. REP 14.8B Scan Drive Belt (65-75 ppm) ........................................................................ REP 14.9B Input Module Angle Sensor (65-75 ppm)......................................................
July 2005 4-3
Repairs/Adjustments
REP 14.10B Exposure Lamp and Exposure Lamp Inverter (65-75 ppm) ....................... REP 14.11B Exposure Lamp Ribbon Harness (65-75 ppm)........................................... REP 14.12B Scanner PWB (65-75 ppm) ........................................................................ REP 14.13B Scan Carriage Ribbon Cable (65-75 ppm) ................................................. REP 14.14B Document Size Sensor 1 and Document Size Sensor 2 (65-75 ppm) .......
4-452 4-453 4-455 4-455 4-456 4-459 4-462 4-463 4-463 4-465 4-481 4-482 4-484 4-484 4-485 4-486 4-487 4-488 4-489 4-491 4-491 4-493 4-493 4-494 4-496 4-497 4-497 4-498 4-499 4-501 4-501
ADJs 11-170 - HCSSBM

ADJ 11.1-170 Machine to HCSS BM Alignment ............................................................. ADJ 11.2-170 Hole Punch Position ................................................................................. ADJ 11.3-170 Stapler Anvil Alignment ............................................................................ ADJ 11.4-170 Crease Blade Position.............................................................................. ADJ 11.5-170 Booklet Tamping ...................................................................................... ADJ 11.6-170 Booklet Compiling Position....................................................................... ADJ 11.7-170 Booklet Crease Position ........................................................................... ADJ 11.8-170 Booklet Staple Position ............................................................................ 4-503 4-504 4-505 4-509 4-512 4-514 4-517 4-517 4-519 4-521 4-522 4-523
REPs 16 - Network Controller

REP 16.1 Network Controller PWBs Access .................................................................. REP 16.2 Network Controller Disk Drive.........................................................................
ADJs 3 - Registration
ADJ 3.1 Registration Setup ............................................................................................. ADJ 3.2 Magnification Adjustment ..................................................................................
ADJs 14A - Scanner

ADJ 14.1A Optics Cleaning Procedure (32-55 ppm).......................................................
ADJs 4 - Machine Lubrication

ADJ 4.1 Machine Lubrication ..........................................................................................
ADJs 14B - Scanner

ADJ 14.1B Optics Cleaning Procedure (65-75 ppm)....................................................... ADJ 14.2B Scan Carriage Assembly (65-75 ppm) .......................................................... ADJ 14.3B Scan Motor and Scanner Drive Belt (65-75 ppm) .........................................
ADJs 5 - DADH
ADJ 5.1 DADH Drive Belt Adjustment............................................................................. ADJ 5.2 DADH Height Adjustment.................................................................................. ADJ 5.3 DADH Width Guide Adjustment ........................................................................ ADJ 5.4 DADH Cleaning Procedure ............................................................................... ADJ 5.5 DADH Registration Adjustment ......................................................................... ADJ 5.6 DADH Document Pad .......................................................................................
ADJs 6 - ROS
ADJ 6.1 ROS Window Cleaning Procedure .................................................................... ADJ 6.2 ROS Cleaning Procedure..................................................................................
ADJs 7 - Paper Trays

ADJ 7.1 Tray 3 and Tray 4 Paper Tray Guide Setting ....................................................
ADJs 8 - Paper Feed and Registration

ADJ 8.1 Transport Drive Belt .......................................................................................... ADJ 8.2 Registration Setup .............................................................................................
ADJs 9 - Xerographics
ADJ 9.1 Corotron Cleaning ............................................................................................. ADJ 9.2 Image Quality Adjustment Routine .................................................................... ADJ 9.3 Developer Magnetic Seal Brush Adjustment ..................................................... ADJ 9.4 Xerographics Cleaning ......................................................................................
ADJs 11-110 - 2K LCSS

ADJ 11.1-110 2K LCSS Bin 1 Level................................................................................ ADJ 11.2-110 Machine to 2K LCSS Alignment............................................................... ADJ 11.3-110 Hole Punch Position .................................................................................
ADJs 11-120 - 1K LCSS

ADJ 11.1-120 1K LCSS Bin 1 Level................................................................................
ADJs 11-130 - HCSS

ADJ 11.1-130 Machine to HCSS Alignment.................................................................... ADJ 11.2-130 Hole Punch Position .................................................................................
Repairs/Adjustments
July 2005 4-4
REP 1.1 Power and Control Assembly

Parts List on PL 1.10 Removal WARNING
5.
Figure 1. Disconnect the ground wires from the ground point.
1
Remove the nut
2
Remove the ground wires from the ground point
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. CAUTION Ensure that E.S.D. procedures are observed during the removal and installation of the IOT PWB and the NVM chip. Make a visual check to ensure that the pins are fully inserted, without being damaged. Use the appropriate tool to remove the NVM chip. 1. 2. 3. 4. Pull out tray 1 and tray 2 approximately 100 mm (4 inches). Disconnect accessories and the output device. Remove the rear cover, PL 8.10 Item 1. Remove the waste toner bottle door assembly, REP 9.1. Figure 1 Main frame ground point
July 2005 4-5
Repairs/Adjustments
REP 1.1
6.
Figure 2. Remove the cable ties and the ground connection.
7.
Figure 3. Remove the securing screw from the power and control assembly.
1
Remove screw
Remove cable tie
2
Move the power and control assembly to the left Cut cable tie
Figure 3 Power and control assembly Ground connection
Figure 2 Cable tie and ground connection
Repairs/Adjustments
REP 1.1
July 2005 4-6
8.
Figure 4. Disconnect PJ24 and all of the HT leads on the HVPS PWB.
9.
Figure 5. Disconnect the indicated PJs connectors on the IOT PWB. NOTE: PJ33 is only used on 65-75 ppm machines. PJ64 is only used on 45-75 ppm machines. Refer to GP 9 for the IOT sparing strategy.
1
Disconnect PJ24
2
Disconnect all the HT leads on the HVPS PWB Figure 5 IOT PWB Figure 4 HVPS PWB 10. Figure 6. Disconnect all of the PJs from the LVPS.
July 2005 4-7
Repairs/Adjustments
REP 1.1
Figure 6 LVPS Bypass tray ribbon cable 11. Remove the power and control assembly. Notch on NVM PJ10 bypass tray ribbon cable
Replacement
If a new LVPS and base module is installed with the HVPS and IOT PWB transferred from the failed LVPS and base module then perform steps 1 to 3. If a new power and control assembly complete with IOT PWB and NVM has been installed then perform steps 1 to 4. If the NVM has not been corrupted, it can be transferred from the IOT PWB on the failed power and control assembly and installed onto the new IOT PWB. This will retain the original machine configuration and NVM data for the IOT. Figure 7, Ensure that the NVM chip is installed with the notch at the bottom. Improper installation can damage the NVM. Install the new power and control assembly with the original NVM chip on the IOT PWB and perform steps 1 to 3. CAUTION Ensure the HT leads are correctly connected. Do not connect the female spade connector between the male spade connector and the outer casing of the HT leads. CAUTION Do not trap the harnesses when the power and control assembly is installed. Perform the following: 1. Figure 7. Ensure that the bypass tray ribbon cable is routed correctly. 2. 3. 4.
Figure 7 Bypass tray ribbon cable Check that PJ148 has not been disconnected on the Main Drive PWB. Figure 8. Ensure that the nut on the ground connection is tightened to secure the ground terminals. Figure 8. Use a digital multimeter set to a resistance range. Verify that continuity exists between the ground pin on PJ 21 and the frame ground connection.
Repairs/Adjustments
REP 1.1
July 2005 4-8
REP 1.2 Wiring Harness Repairs

Main frame ground connection
Purpose WARNING
WARNING
Ground pin on PJ 21 Do not attempt any repairs to the power cord or safety ground harness/conductor. NOTE: Safety ground connections use green/yellow cables, or green cables with a yellow stripe or band. NOTE: Refer to PL 31.20 for identification of different connectors and terminal types. The following steps identify the relevant procedures for repairing the various connectors contained within the copier. 1. 2. If wiring is damaged, use connector splicing blocks from the appropriate repair kit, PL 31.20, PL 31.25 and PL 31.30, to repair damaged wiring. The following harness assemblies are not repairable; install new parts: Figure 8 Ground check 5. Reconnect the power cord and switch on the machine, GP 14. If necessary, reload the software set, GP 4. If the machine is fitted with a network controller, the machine will automatically upgrade or downgrade the software when the machine is switched on. NOTE: After the software reload has been completed, the machine resets and gives a message Restoring Configuration Settings. Do not switch off the machine or intervene during this NVM transformation process. 6. Check the machine serial number and the machine configuration, GP 15. 3. Any ribbon harness. Image processing module / LVPS/IOT PWB harness, (32-55 ppm) PL 3.20 Item 14 or (65-75 ppm) PL 3.10 Item 14. ROS data cable, (32-55 ppm) PL 3.20 Item 15, (65-75 ppm) PL 3.10 Item 15. Image processing module / UI harness, (32-55 ppm) PL 3.20 Item 11, (65-75 ppm) PL 3.10 Item 11. Riser PWB/Power distribution PWB harness, (32-55 ppm) PL 3.20 Item 6, (65-75 ppm) PL 3.10 Item 6. (32-55 ppm) Image processing module/CCD PWB harness PL 3.20 Item 9. (65-75 ppm) Image processing module/scanner PWB harness PL 3.10 Item 9. (32-55 ppm) Image processing module/scanner driver PWB, PL 3.20 Item 7. (65-75 ppm) Power distribution PWB/scanner PWB harness, PL 3.10 Item 7.
The following connectors can be repaired by removing the faulty terminals and installing new terminals: Molex SL connectors - REP 1.3. Male Hirose DF 1B connectors - REP 1.4. AMP EI connectors - REP 1.5. Hirose DF11 Connectors - REP 1.6. AMP CT connectors - REP 1.7.
July 2005 4-9
Repairs/Adjustments
REP 1.1, REP 1.2
REP 1.3 Molex SL Connectors

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: Molex connectors have small black housings in single and double row form with miniature square section pins and sockets. 1. If the damaged connector is located in the centre of a double row housing beneath the latching clip, the latching prong will not be accessible to release the connector from the housing. Therefore it will be necessary to disassemble the housing as shown in Figure 1.
2.
Figure 2. Remove the terminal from the connector housing using the Molex extractor tool, Table 1.
1
Insert Molex tool
2
Press prong flat
1
Hold the wires from the bold row connector
2
Attach the Molex connector
3
Push terminal out of housing using a male terminal from the repair kit
Figure 2 Removing the terminal.
3
Bend the housing open
3. 1.
Cut off the damaged terminal, then strip 3mm of insulation from the end of the wire. Table 1. Select the correct replacement terminal, and identify the appropriate crimp positions for the terminal. Refer to PL 31.20 Item 10, and PL 31.20 Item 13. Table 1 Connector Information
Replacement
5
Pull out A row
4
Pull out B row connector Description Molex SL female Molex SL male
part No. 713W00432 713W00232
Extractor 600T1825 600T1825
Crimp Tool 600T913 600T913
Crimp Tool Jaw Wire insulation B B B B
Figure 1 Disassembling the connector.
Repairs/Adjustments
REP 1.3
July 2005 4-10
2.
Figure 3. Insert a male or female terminal into the appropriate position of the crimp tool and close the tool just enough to hold the terminal.
4.
Figure 4. Insert the crimped terminal into the appropriate position of the crimp tool and close the crimp tool, to fasten the insulation of the wire in the outer grip of the terminal.
Figure 3 Crimping the terminal. 3. Insert the wire fully into the terminal so that the stripped portion of the wire is within the inner grip of the terminal. Close the crimp tool fully to make the crimp.
Figure 4 Crimping the insulation grip.
July 2005 4-11
Repairs/Adjustments
REP 1.3
5.
Figure 5. Check that the crimp is correctly made.
REP 1.4 Male Hirose DF1B Connectors

Parts List on PL 31.15 and PL 31.20 Removal WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Figure 1. Remove the damaged terminal from the housing.
Correct
Incorrect
Loose strands of wire
1
Raise plastic tab with suitable tool, to release terminal
Crimp loose
Insulation in crimp
Wire exposed
Figure 5 Inspecting the finished crimp. 6. 7. Insert the replacement terminal into the connector housing. If the repair was carried out on a double row connector that needed to be disassembled, push both connectors into the housing taking care that the A connector is fitted on the fastener side.
2
Remove terminal from housing
Figure 1 Remove the terminal 2. Cut off the damaged terminal, then strip 3 mm of insulation from the end of the wire. CAUTION There are different terminals for large gauge and small gauge wire (Table 1). Ensure that the correct replacement terminal is used. 1. Table 1. Select the correct replacement terminal and identify the appropriate crimp positions for the terminal. Refer to PL 31.15 Item 4 and PL 31.20 Item 1.
Replacement
Repairs/Adjustments
REP 1.3, REP 1.4
July 2005 4-12
NOTE: These connectors can be repaired using either crimp terminals or pre-crimped terminals with flying lead and butt connector, as required.
4.
Figure 3. Insert the crimped terminal into the appropriate position of the crimp tool and close the crimp tool to firmly fasten the insulation of the wire in the cable grip of the terminal.
Table 1 Connector Information Description Part No Extractor Crimp Tool Crimp Tool Jaw Wire Male socket, 20-22 AWG 915W00007 Male socket, 24-28 AWG 915W00008 Male socket with flying lead (part of Kit) 2. 600K37891 600T913 600T913 600T913 A B Insulation B C -
Figure 2. Insert the terminal into the appropriate position of the crimp tool and close the tool just enough to hold the terminal.
Figure 3 Crimping the insulation grip.
Figure 2 Crimping the terminal. 3. Insert the wire fully into the terminal so that the stripped portion of the wire is within the longer grip of the terminal and the insulation of the wire is within the cable grip of the terminal. Close the crimp tool fully to make the crimp; check that the wire is firmly crimped in the terminal.
July 2005 4-13
Repairs/Adjustments
REP 1.4
5.
REP 1.5 AMP EI Connectors

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: The male housings contain socket terminals, and the female housings contain pin terminals.
Correct
Incorrect Wire exposed
1.
Use the extractor tool, Table 1, to release the terminal from the housing. Refer to Figure 1 to identify the male housing and terminal type. Refer to Figure 2 to identify the female housing and the terminal type.
Insulation In crimp
1
Depress prong to release terminal crimp loose
Loose strands of wire
Figure 4 Inspecting the finished crimp. 6. Insert the replacement terminal into the connector housing.
2
Figure 1 Terminal removal; male housing.
Repairs/Adjustments
REP 1.4, REP 1.5
July 2005 4-14
2.
Figure 3. Insert the terminal into the appropriate position of the crimp tool and close the tool enough to hold the terminal.
2
Figure 3 Crimping the terminal.
1
Insert a paper clip to release prong 3. Insert the wire completely into the terminal, so that the stripped portion of the wire is in the longer grip of the terminal. The insulation of the wire is within the cable grip of the terminal. Close the crimp tool completely to make the crimp. Check that the wire is crimped firmly in the terminal.
Figure 2 Terminal removal; female housing. 2. 1. Cut off the damaged terminal, then strip 3mm of insulation from the end of the wire. Table 1. Select the correct replacement terminal and identify the appropriate crimp positions for the terminal. Refer to PL 31.15 Item 1.
Replacement
Table 1 Connector Information Description Male socket Female pin Part No 115P60155 115P60182 Extractor Paper clip Crimp Tool Crimp Tool Jaw Wire 600T913 600T913 A A Insulation B B
July 2005 4-15
Repairs/Adjustments
REP 1.5
4.
Figure 4. Insert the crimped terminal into the appropriate position of the crimp tool and close the crimp tool to firmly fasten the insulation of the wire in the cable grip of the terminal.
5.
Correct
Incorrect Wire exposed
Insulation in crimp
Crimp loose Figure 4 Crimping the insulated grip. Loose strands of wire
Figure 5 Inspect the finished crimp 6. Insert the replacement terminal into the connector housing.
Repairs/Adjustments
REP 1.5
July 2005 4-16
REP 1.6 Hirose DF11 Connectors

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: The male housing contains female terminals that cannot be crimped in the field; if a terminal is damaged, install a new terminal with flying lead. 1. Figure 1. Remove the damaged terminal from the connector housing.
REP 1.7 AMP CT Connectors

Parts List on sPL 31.30 Removal WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. CAUTION Amp CT connectors use in-line adaptors to connect housings together. Ensure that the correct adaptor is used for each in-line connection (Table 1). Do not attempt to disassemble or repair the in-line adaptors. NOTE: There are two types of CT connector: insulation displacement connector (IDC) or crimp terminal. Repairing crimp terminal CT connectors is performed by installing individual replacement terminals with flying leads, connected to the existing wiring with connector splicing blocks (removal steps 2 and 3). Repairing IDC connectors is performed by installing a complete replacement housing with wires already fitted, connected to the existing wiring with connector splicing blocks (removal steps 4 and 5). The replacement procedure is only applicable to crimp terminal connectors. 1. Identify the terminal type. Go to step 2 for a housing containing crimp terminals, or go to step 4 for a housing containing insulation displacement (IDC) terminals.
1
2
Figure 1 Terminal removed 2. 1. 2. Cut the damaged terminal off the wire. Insert the replacement terminal with flying lead into the connector housing. Refer to repair kit PL 31.20 Item 7. Use a butt connector to connect the flying lead to the original wire.
Replacement
July 2005 4-17
Repairs/Adjustments
REP 1.6, REP 1.7
2.
Figure 1. Remove the damaged crimp terminal from the connector housing. Table 1 Connector Information Description Part No Extractor Crimp Tool Crimp Tool Jaw Wire Insulation -
1
2
IDC replacement con600K40640 nector kit (contains 2, 3, 4 and 6 way connectors with flying leads) IDC replacement con600K40650 nector kit (contains 7, 8, 9, 10, 11, 12, 14 and 15 way connectors with flying leads) Crimp terminal with flying lead (part of Kit) In-line adaptor kit (contains 2, 3 & 6 way connectors) 600K37901 600K90400
In-line adaptor kit (con- 600K90390 tains 4, 8 & 15 way connectors)
Figure 1 Terminal removal. 3. 4. Cut the damaged crimp terminal off the wire. IDC housings are repaired by installing a complete replacement housing with wires already fitted, connected with connector splicing blocks to the existing wiring. Refer to Table 1. Select the correct replacement connector. Cut one wire from the faulty connector and then reconnect the wire to the appropriate flying lead on the replacement connector. Repeat this process for each wire in turn, until the faulty connector has been fully disconnected and the replacement connector installed in its place. Insert the replacement crimp terminal with flying lead into the connector housing. Refer to Table 1. Use a connector splicing block to connect the flying lead to the original wire.
5.
Replacement
1. 2.
Repairs/Adjustments
REP 1.7
July 2005 4-18
REP 1.8 Door Interlock Switch

2.
Figure 2. Remove the interlock switch.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Figure 1. Release the door interlock switch.
2
Repeat step 1 to release the other side of the switch
1
Insert a steel rule or feeler gauge and push to release the catch. Pull the switch forward
1
Rotate the body of the switch to remove.
Figure 2 Removing switch
Replacement
Reverse the removal procedure to replace the door interlock switch.
Figure 1 Releasing switch
July 2005 4-19
Repairs/Adjustments
REP 1.8
REP 1.9 LVPS and Base Module

2.
Remove the HVPS, IOT PWB and cover assembly from the old LVPS and base module, Figure 1.
1
Remove 2 screws
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the power and control assembly, REP 1.1.
2
Disconnect PJ27 and PJ26
3
Slide the HVPS, IOT PWB and cover assembly to the right, then remove. Figure 1 Remove the HVPS, IOT PWB and cover
Repairs/Adjustments
REP 1.9
July 2005 4-20
3.
Remove the output device harness from the old LVPS and base module, Figure 2.
Replacement
1. Remove the cover from the new LVPS and base module, Figure 3.
1
Remove 2 hex head screws
1
Remove 2 screws
2
Remove the output device harness
Figure 2 Harness removal
2
Slide the cover to the right, then remove. Figure 3 Remove the cover 2. Install the HVPS, IOT PWB and cover assembly onto the new LVPS and base module. Secure with 2 screws. Refer to Figure 1. CAUTION Do not over tighten the hex head screws. The screws break very easily. 3. 4. Install the output device harness onto the new LVPS and base module. Secure with the 2 hex head screws. Refer to Figure 2. Re-install the power and control assembly, refer to REP 1.1.
July 2005 4-21
Repairs/Adjustments
REP 1.9
REP 1.10 HVPS

2.
Figure 1. Remove the HVPS.
4
Remove the HVPS
1
Disconnect 6 HT connectors
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the rear cover, PL 8.10 Item 1.
3
Remove 2 screws
2
Disconnect PJ55 Figure 1 Remove the HVPS
Repairs/Adjustments
REP 1.10
July 2005 4-22
Replacement
1. 2. Reverse the removal procedure to replace the HVPS. Figure 2. Ensure that the white plastic insulator underneath the HVPS is seated correctly on the plastic clips. Frame ground connection
Plastic push clips
(32-55 ppm only) Ground pin on PJ21
(65-75 ppm only) Ground pin on PJ21 HVPS PWB location tabs
Figure 2 HVPS insulator and push clips 3. Figure 3. Use a digital multimeter set to a resistance range. Verify that continuity exists between the ground pin on PJ 21 and the frame ground connection.
Figure 3 Ground connection check
July 2005 4-23
Repairs/Adjustments
REP 1.10
Repairs/Adjustments
REP 1.10
July 2005 4-24
REP 2.1 User Interface Assembly

Parts List on (32-55 ppm) PL 2.15, (65-75 ppm) PL 2.10. Removal WARNING
CAUTION Ensure that E.S.D. procedures are observed during the removal and installation of the user interface assembly. 1. 2. Open the front door, PL 8.10 Item 10. Remove the user interface assembly, Figure 1.
1
Remove 2 screws
2
Figure 1 User interface assembly
Replacement
1. 2. The replacement is the reverse of the removal procedure. Refer to GP 6 before the screws are installed to the user interface assembly. If prompted, reload the software set, GP 4. The WorkCentre and WorkCentre Pro will automatically upgrade or downgrade the software when the machine is switched on, GP 14.
July 2005 4-25
Repairs/Adjustments
REP 2.1
REP 2.2 User Interface Touch Screen

1
Disconnect PJ6
CAUTION Ensure that E.S.D. procedures are observed during the removal and installation of the user interface touch screen. 1. 2. Remove the user interface assembly, REP 2.1 Put the user interface assembly on a flat surface. CAUTION The cable clamp on JP3 is very fragile and only needs to be lifted slightly to release the Ribbon Cable. 3. Remove the user interface touch screen, Figure 1.
3
Remove four screws
2
Lift the cable clamp to release the ribbon cable
Figure 1 Remove the touch screen
Replacement
The replacement is the reverse of the removal procedure. Refer to GP 6 before the screws are installed to the user interface assembly
Repairs/Adjustments
REP 2.2
July 2005 4-26
REP 2.3 User Interface PWB

3
Remove eight screws
CAUTION Ensure that E.S.D. procedures are observed during the removal and installation of the user interface PWB. 1. 2. Remove the user interface assembly, REP 2.1 Put the user interface assembly on a flat surface. CAUTION The cable clamp on JP3 is very fragile and only needs to be lifted slightly to release the Ribbon Cable. 3. Remove the user interface PWB, Figure 1.
2
Disconnect PJ6
1
Lift the cable clamp to release the ribbon cable
Figure 1 Remove user interface PWB
Replacement
The replacement is the reverse of the removal procedure. Refer to GP 6 before the screws are installed to the user interface assembly
July 2005 4-27
Repairs/Adjustments
REP 2.3
Repairs/Adjustments
REP 2.3
July 2005 4-28
REP 3.1 IOT PWB

2.
Check the machine serial number and the machine configuration, GP 15.
CAUTION Ensure that E.S.D. procedures are observed during the removal and installation of the IOT PWB and the NVM chip. Make a visual check to ensure that the pins are fully inserted, without being damaged. Use the appropriate tool to remove the NVM chip 1. 2. Remove the rear cover, PL 8.10 Item 1. Figure 1, disconnect the PJs from the IOT PWB. NOTE: 32-38 ppm IOT PWBs do not have PJ33 and PJ64. 3. Remove the IOT PWB (8 screws). If a new IOT PWB and NVM has been installed, perform steps 1 and 2. If the NVM has not been corrupted, it can be transferred from the failed IOT PWB and installed onto the new IOT PWB. This will retain the original machine configuration and NVM for the IOT. Ensure that the NVM chip is installed with the notch at the bottom, Figure 1. Improper installation can damage the NVM. Install the new IOT PWB. Ensure the IOT PWB ground contact screw is tight and the spade contact does not damage any components or tracks on the IOT PWB, Figure 2. Ensure the contact faces are clean. Ensure the screw is bright plated and not black. Perform step 1. Perform the following: 1. Reconnect the power cord and switch on the machine, GP 14. If necessary, reload the software set, GP 4. If the machine is fitted with a network controller, the machine will automatically upgrade or downgrade the software when the machine is switched on. NOTE: After the software reload has been completed, the machine resets and gives a message Restoring Configuration Settings. Do not switch off the machine or intervene during this NVM transformation process. Figure 1 IOT PWB NVM Notch at the bottom
Replacement
IOT PWB ground contact.
Figure 2 IOT PWB ground contact
July 2005 4-29
Repairs/Adjustments
REP 3.1
REP 3.2 Image Processing Module PWBs

Parts List on PL 3.10, PL 3.11, PL 3.15 and PL 3.20 Removal WARNING
1.
Pull out the image processing module, (32-55 ppm) PL 3.20 Item 1 or (65-75 ppm) PL 3.10 Item 1. NOTE: Do not perform steps 2 through 4 if you are only removing the firewire PWB or riser PWB.
2.
If installed, remove the foreign interface PWB, (32-55 ppm) PL 3.15 Item 4 or (65-75 ppm) PL 3.11 Item 3 from the image processing PWB. NOTE: Record the location of the EPC memory PWBs before their removal.
3. 4. 5.
Remove the EPC memory PWBs, (32-55 ppm) PL 3.20 Item 12 or (65-75 ppm) PL 3.10 Item 12 from the image processing PWB. Remove the software module from the image processing PWB, REP 3.3. Disconnect the PJs from the relevant PWBs: Image processing PWB, (32-55 ppm) PL 3.20 Item 3 or (65-75 ppm) PL 3.10 Item 3. Firewire PWB, (32-55 ppm) PL 3.15 Item 6 or (65-75 ppm) PL 3.11 Item 7. Riser PWB, (32-55 ppm) PL 3.15 Item 3 or (65-75 ppm) PL 3.11 Item 6.
6.
Remove the embedded fax module, firewire PWB, riser PWB or image processing PWB, Figure 1. NOTE: 1. Only perform steps 1 to 4 of the removal procedure shown in Figure 1 if an embedded fax module is installed. NOTE: 2. On 32-55 ppm machines, the firewire PWB is installed on the right of the riser PWB, not on the left as shown in Figure 1. It is also secured by 3 screws, not 2 screws.
Repairs/Adjustments
REP 3.2
July 2005 4-30
3
Slide the fax clip away from the embedded fax module.
2
Release the corner of the embedded fax module from the fax clip.
4
Remove 1 screw, then the embedded fax module from the riser PWB.
32-55 ppm only
1
Loosen 1 screw.
5
Remove 2 screws (65-75 ppm) or 3 screws (32-55 ppm), then the firewire PWB from the riser PWB. See Note 2.
6
Remove the riser PWB.
8
Remove 8 screws, then the image processing PWB.
Software module.
EPC Memory PWBs.
7
(32-55 PPM) Remove 2 screws marked A. (65-75 PPM) Remove 4 screws.
Figure 1 Image processing module
July 2005 4-31
Repairs/Adjustments
REP 3.2
Replacement
1. (65-75 ppm) If installing a new firewire PWB, replace the mounting bracket with either the mounting bracket from the old firewire PWB, or install a new a mounting bracket, PL 3.11 Item 5. Refer to Figure 2. Ensure the EPC memory PWBs are installed into the correct connectors on the image processing PWB. Connect the power cord and switch on the machine, GP 14.
REP 3.3 Image Processing PWB Software Module

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: During this procedure, the most recently saved file on the MRD is required. If possible, save the file from the faulty software module. Be aware that the file on the faulty software module may be corrupt. NOTE: If the machine does not behave as expected during this procedure, switch off the machine, GP 14, then switch on the machine.
2. 3.
1
Remove the existing mounting bracket (2 screws).
1.
Switch off the machine, GP 14. Pull out the image processing module, (32-55 ppm) PL 3.20 Item 1 or (65-75 ppm) PL 3.10 Item 1. If installed, remove the embedded fax PWB, PL 20.10 Item 4. If the machine has a finisher installed, remove the finisher then install a finisher bypass harness, PL 26.10 Item 7. Refer to the relevant procedure: REP 11.11-120 1K LCSS Removal. REP 11.13-110 2K LCSS Undocking. REP 11.19-130 HCSS Un-Docking. REP 11.13-170 HCSS BM Un-Docking. Remove the Firewire PWB (32-55 ppm) PL 3.15 Item 6 or (65-75 ppm) PL 3.11 Item 7. Disconnect the network controller power supply harness, PL 16.10 Item 2 from PJ17 on the Power and Control Module. Disconnect the network controller - firewire cable, PL 16.10 Item 12 from the network controller.
2
Install either the mounting bracket from the old firewire PWB or a new mounting bracket.
2. 3. 4.
5. Figure 2 Mounting bracket (65-75 ppm)
WC232-WCP275 Only. Perform the following: a. b. c.
6.
Remove the image processing PWB software module, Figure 1. NOTE: Figure 1 does not show a riser PWB. The machine may have a riser PWB installed.
Repairs/Adjustments
REP 3.2, REP 3.3
July 2005 4-32
5. 6.
When the restore is complete, close the NVM save and restore tool. The UI should now display Ready to scan. CC232-CC275 Only. Reload the machine software, refer to GP 4. NOTE: This will load the SCD on to the new software module and upgrade the software if necessary.
7.
WC232-WCP275 Only. Perform the following: a. b. c. Switch off the machine, GP 14. Install the firewire PWB. Connect the network controller - firewire cable and the network controller power supply harness. Switch on the machine, GP 14. NOTE: This will load the SCD on to the new software module and upgrade the software if necessary.
2
Remove the software module.
8. 9.
If necessary, switch off the machine, GP 14. Install the finisher then the embedded fax PWB. Switch on the machine, GP 14. Check that the machine has the correct levels of software. Select: Go to Tools / System Settings / Time and Date / Set Date and Time
10. Press the Access button. Enter Pathway Options.
1
Release the 2 catches.
a. b. c.
Set Date: Follow the instructions on the screen to set the correct date. Set Time: Select 12 Hour (AM / PM) or 24 Hour clock. Follow the instructions on the screen to set the correct time. Press Reboot to exit.
Figure 1 Software module removal
11. Complete the final actions, SCP 6.
Replacement
Perform the following: 1. 2. Install the new software module, refer to Figure 1. Reconnect the power cord and switch on the machine, GP 14. NOTE: Some or all of the following messages will appear on the UI: 3. Ready to scan your job. Install phase incomplete. Check settings for Tray 1. Machine speed configuration error, power down / ignore. Local interface problem detected. Please switch the machine off / on.
Enter dC131. Select chain 3, location 03-001 then chain 8, location 08-001. Make sure the speed of the machine is correct. If necessary, adjust the speed setting. NOTE: These are protected NVM values. A password is required before they can be changed. The password can be obtained via the normal escalation process.
4.
Perform a NVM restore, refer to GP 5. NOTE: The following warning may be displayed; The NVM you are trying to restore has been generated from a different version set number. Select Yes to continue.
July 2005 4-33
Repairs/Adjustments
REP 3.3
Repairs/Adjustments
REP 3.3
July 2005 4-34
REP 4.1A Main Drive Module (32-55 ppm)

8. 9.
Remove the rear cover, PL 8.10 Item 1. Remove the waste toner bottle door assembly, REP 9.1.
10. Remove the ozone filter and duct, PL 9.25 Item 2. 11. Move the power and control assembly to the rear, Figure 2.
2
Disconnect PJ24
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. Pull out fuser module approximately 100mm, (4 inches), PL 10.8 Item 1. Drop down short paper path assembly, PL 10.20. Remove the xerographic module, PL 9.20 Item 2, and place in a black bag. Remove left hand cover, PL 8.10 Item 3. Disconnect PJ93 and the bias lead on the developer module, Figure 1.
1
Remove screw
3
Move Power supply to the rear
Figure 2 Power supply CAUTION Take care when removing PJ1 on the IOT PWB, the pins can be easily damaged. 12. Disconnect PJs on the power and control assembly, (32-38 ppm) Figure 3, (45-55 ppm) Figure 4. Disconnect PJ93 Disconnect bias lead
Figure 1 Developer module 6. 7. Remove the two screws securing the developer module, REP 9.2. Pull the developer module out approximately 100mm (4 inches).
July 2005 4-35
Repairs/Adjustments
REP 4.1A
Disconnect PJ25
Disconnect PJ25
Disconnect PJ18 Disconnect PJ18
Disconnect HT lead C and G
Disconnect HT lead C and G Disconnect PJ35 and PJ64 Disconnect PJ1
Disconnect PJ2
Disconnect PJ35
Figure 3 Power and control assembly
Figure 4 Power and control assembly 13. Remove the main frame ground wire, 01A Ground Distribution RAP. 14. Remove the waste toner full sensor, REP 9.4. 15. Unclip the wiring harness from the retaining clip and position the harness away from the drives module, Figure 5. 16. Disconnect PJ57 on the waste toner door switch, Figure 5.
Repairs/Adjustments
REP 4.1A
July 2005 4-36
2
Disconnect PJ57
3
Slide the assembly off the location dowels
2
Remove 7 silver screws marked A
1
Disconnect PJ147, PJ148 and PJ149
Figure 6 Main drive module
1
Remove harness from the retaining clip
18. Slide the assembly off the location dowels.
Replacement
Replacement is the reverse of the removal procedure. CAUTION Do not trap the harnesses when the main drives module is located onto the dowels. Take care when reconnecting PJ1 on the IOT PWB, the pins can easily be damaged. Perform the following:
Figure 5 Harness and door switch 17. Prepare to remove the main drive assembly, Figure 6.
1.
It is important that the short paper path assembly is held in the UP position before installing the main drives module, Figure 7.
July 2005 4-37
Repairs/Adjustments
REP 4.1A
Fuser drive gear Lubricate the support pin 32-38 ppm black gears. Support the short paper path
Figure 7 Short paper path assembly 2. If a new main drives module is installed, check that the drive speed is correct. The 32-38 ppm modules have black drive gears, Figure 8. The 45-55 ppm modules have white drive gears, Figure 9. Lubricate the developer module support pin on the main drive module drives plate with Plastislip grease, (32-35 ppm) Figure 8, (45-55 ppm) Figure 9.
Figure 8 Main drives module 32-38 ppm
3.
Repairs/Adjustments
REP 4.1A
July 2005 4-38
Fuser drive gear
Lubricate the support pin 45-55 ppm white gears
Figure 9 Main drive module 45-55 ppm 4. 5. Manually rotate the main drive motor to engage the drive between the drives plate and the inverter transport before tightening up the seven mounting screws, Figure 6. If a new drives module or developer drive gear is installed, reset the developer count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
July 2005 4-39
Repairs/Adjustments
REP 4.1A
REP 4.1B Main Drive Module (65-75 ppm)

8. 9.
Remove the rear cover, PL 8.10 Item 1. Remove the waste toner bottle door assembly, REP 9.1.
10. Remove the ozone filter and duct, PL 9.25 Item 2. 11. Move the power and control assembly to the rear, Figure 2.
2
Disconnect PJ24
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. Pull out fuser module approximately 100mm, (4 inches), PL 10.10 Item 1. Drop down short paper path assembly, PL 10.20. Remove the xerographic module, PL 9.20 Item 2, and place in a black bag. Remove left hand cover, PL 8.10 Item 3. Disconnect PJ93 and the bias lead on the developer module, Figure 1.
1
Remove screw
3
Move Power supply to the rear
Figure 2 Power supply CAUTION Take care when removing PJ1 on the IOT PWB, the pins can be easily damaged. 12. Disconnect PJs on the power and control assembly, Figure 3. Disconnect PJ93 Disconnect bias lead
Figure 1 Developer module 6. 7. Remove the two screws securing the developer module, REP 9.2. Pull the developer module out approximately 100mm (4 inches).
Repairs/Adjustments
REP 4.1B
July 2005 4-40
Disconnect PJ25
Disconnect PJ18
2
Disconnect PJ57
Disconnect HT lead C and G
Disconnect PJ35, PJ64
Figure 3 Power and control assembly 13. Remove the main frame ground wire, 01A Ground Distribution RAP. 14. Remove the waste toner full sensor, REP 9.4. 15. Unclip the wiring harness from the retaining clip and position the harness away from the drives module, Figure 4. 16. Disconnect PJ57 on the waste toner door switch, Figure 4.
1
Remove harness from the retaining clip
Figure 4 Harness and door switch 17. Prepare to remove the main drive assembly, Figure 5.
July 2005 4-41
Repairs/Adjustments
REP 4.1B
Replacement
Replacement is the reverse of the removal procedure. CAUTION Do not trap the harnesses when the main drives module is located onto the dowels. Take care when reconnecting PJ1 on the IOT PWB, the pins can easily be damaged. Perform the following: 1. It is important that the short paper path assembly is held in the UP position before installing the main drives module, Figure 6.
3
Slide the assembly off the location dowels
2
Remove 7 silver screws marked A
1
Disconnect PJ147, PJ148 and PJ149
Figure 5 Main drive module 18. Slide the assembly off the location dowels.
Support the short paper path
Figure 6 Short paper path assembly CAUTION The belt tensioners are of the floating type, and are spring loaded. They should not be locked down. 2. Lubricate the developer module support pin on the main drive module drives plate with Plastislip grease, Figure 7.
Repairs/Adjustments
REP 4.1B
July 2005 4-42
Lubricate the support pin
Figure 7 Main drives module 3. 4. 5. Manually rotate the main drive motor to engage the drive between the drives plate and the inverter transport before tightening up the seven mounting screws, Figure 5. Rotate the jam clearance knob 4c and ensure that the registration shaft turns freely. If a new drives module or developer drive gear is installed, reset the developer count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
July 2005 4-43
Repairs/Adjustments
REP 4.1B
REP 4.2A Main Drive PWB (32-55 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the rear cover, PL 8.10 Item 1. Remove the fly wheel (3 short screws), Figure 1.
3
Remove main drive motor
1 2
Remove 6 black screws marked A Disconnect 7 PJs marked B
Figure 2 Main drive PWB
Replacement
Replacement is the reverse of the removal procedure.
2
Remove the fly wheel
1
Remove 3 short screws
Figure 1 Remove the fly wheel 3. Remove the main drive PWB, Figure 2.
Repairs/Adjustments
REP 4.2A
July 2005 4-44
REP 4.2B Main Drive PWB (65-75 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the main drive module, REP 4.1B. Remove the P/Js from the main drive PWB, Figure 1.
Remove 4 screws
2
Disconnect PJ144 Figure 2 Main drive PWB 4. Remove the drives support bracket on the main drive module, Figure 3. Then remove the drive belt and the main drive PWB,
1
Disconnect PJ146, PJ154 and PJ151.
Figure 1 Disconnect the PJs 3. Remove the main drive PWB, Figure 2.
July 2005 4-45
Repairs/Adjustments
REP 4.2B
1
Ensure that the tabs are located in the bracket
3
Remove the main drive PWB 2.
Figure 4 Main drive PWB location Ensure that the support bracket on the main drive module is located correctly with the drive shafts and the collar, Figure 5. Then secure the support bracket.
1 2
Remove the support bracket Remove 6 screws
Figure 3 Drives support bracket
Replacement
Replacement is the reverse of the removal procedure. CAUTION The belt tensioners are of the floating type, and are spring loaded. They should not be locked down. 1. Ensure that the drives bracket is located in the tabs on the drives plate, Figure 4. Then secure the main drive PWB to the drives plate. All three shaft are located correctly in the bracket
Position the collar
Figure 5 Main drive module support bracket 3. Before installing the main drive module turn the drive gears by hand to position the drive belts correctly on the drive gears.
Repairs/Adjustments
REP 4.2B
July 2005 4-46
REP 4.3A Main Drive Belt and Drive Gears (32-55 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the main drive module, REP 4.1A. To remove the main drive belt, (32-38 ppm), refer to Figure 1. To remove the main drive belt, (45-55 ppm), refer to Figure 2.
3
Remove the drive belt
2
Slip the drive belt over the pulley on the belt tensioner
1
Remove the circlip and gear
Figure 2 Main drive belt 45-55 ppm 3. Refer to Figure 3, to remove the items that follow: Fuser drive gear. Registration transport drive gear. Developer drive gear.
3
2
Slip the drive belt over the pulley on the belt tensioner
1
Remove the circlip and gear
Figure 1 Main drive belt 32-38 ppm
July 2005 4-47
Repairs/Adjustments
REP 4.3A
Replacement
CAUTION The spring loaded belt tensioner, Figure 1 is a floating type and should not be locked down. Replacement is the reverse of the removal procedure. If a new developer drive gear is installed, reset the developer count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
1
Remove the circlip and the developer drive gear Remove circlip and intermediated drive gear.
Remove the circlip and the registration transport drive gear
2
Remove the circlip and the fuser drive gear
Figure 3 Remove the drive gears
Repairs/Adjustments
REP 4.3A
July 2005 4-48
REP 4.3B Main Drive Belts and Drive gears (65-75 ppm)
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Remove circlip, output paper path drive gear and the spring
1
Remove circlip and intermediate drive gear
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the main drive module, REP 4.1B. Remove the drives support bracket, Figure 1.
Remove circlip and fuser drive gear / pulley
2
Remove drive belt 2
Figure 2 Remove drive belt 2 4. Refer to Figure 3, to remove the following: Main drive belt 1 Developer drive gear Registration drive gear Remove circlip and developer drive gear / pulley
Remove circlip and registration drive pulley
1
Remove six screws
2
Remove the support bracket
1
Figure 1 Drives support bracket 3. Refer to Figure 2, to remove the following: Main drive belt 2 Fuser drive gear Output paper path drive gear Intermediate drive gear Figure 3 Remove drive belt 1 Remove drive belt 1
July 2005 4-49
Repairs/Adjustments
REP 4.3B
Replacement
Replacement is the reverse of the removal procedure. CAUTION The belt tensioners are of the floating type, and are spring loaded. They should not be locked down. 1. Ensure that the support bracket on the main drive module is located correctly on the drive shafts and the collar, Figure 4.
Position the collar
All three shaft are located correctly in the bracket
Figure 4 Main drive module support bracket 2. 3. Turn the drive gears by hand to position the drive belts correctly on the drive gears and tensioner rolls. If a new developer drive gear is installed, reset the developer count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
Repairs/Adjustments
REP 4.3B
July 2005 4-50
REP 4.4 Photoreceptor Drive Gear

Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. NOTE: Turn the drive shaft, so that the dowel pin is horizontal then locate the drive gear onto the drive shaft.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove rear cover, PL 8.10 Item 1. CAUTION When the drive gear is removed from the shaft, the dowel pin may drop onto the IOT PWB or LVPS. 2. Remove the photoreceptor drive gear, Figure 1.
1
Remove three short screws and the fly wheel
2
Remove the screw and collar
3
Remove the drive gear and the dowel pin
Figure 1 Photoreceptor drive gear
July 2005 4-51
Repairs/Adjustments
REP 4.4
Repairs/Adjustments
REP 4.4
July 2005 4-52
REP 5.1 Top Cover Assembly

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Open the DADH top cover. Remove the DADH top cover assembly, Figure 1. Take note of the position of latch pins.
3
Remove the 2 latch pins.
4
Remove the top cover assembly.
2
Remove the screw and the plastic bushing (front and back).
1
Disengage the hinges.
Figure 1 Top cover
Replacement
CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. The replacement is the reverse of the removal procedure. Make sure the latch pins are installed correctly, refer to Figure 1.
July 2005 4-53
Repairs/Adjustments
REP 5.1
REP 5.2 Top Access Cover Assembly

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. Open the DADH top cover. If installed, remove the rear wall, PL 8.10 Item 6. Remove the DADH rear cover, PL 5.10 Item 1. Remove the DADH top cover assembly, REP 5.1. Remove the DADH top access cover assembly, Figure 1.
Replacement
CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. The replacement is the reverse of the removal procedure. Make sure the 2 springs on the idler roll are in the correct position, Figure 2. Then install the top cover.
Takeaway idler roll torsion spring
2 3
Remove the top access cover assembly. Remove the screw and the bracket.
CVT idler roll torsion spring
1
Disconnect PJ191 and the ground harness.
Figure 2 Torsion springs
Figure 1 Top access cover assembly
Repairs/Adjustments
REP 5.2
July 2005 4-54
REP 5.3 Feed Assembly

1
Disengage the hinges.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. Open the DADH top cover. If installed, remove the rear wall, PL 8.10 Item 6. Remove the DADH rear cover, PL 5.10 Item 1. Remove the feed roll assembly, REP 5.14. Remove the feed assembly, Figure 1.
2
Remove 4 self tapping screws marked A.
6
Remove the feed assembly.
3
Disconnect PJ183, PJ184 4 and PJ187. Release the harness.
5
Disconnect the ground harness.
Figure 1 Feed assembly
Replacement
CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. The replacement is the reverse of the removal procedure.
July 2005 4-55
Repairs/Adjustments
REP 5.3
REP 5.4 Input Tray Assembly

8
Remove the input tray assembly.
7
6
Loosen the screw.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the DADH, REP 5.19. Remove the feed assembly, REP 5.3.
NOTE: To release the tension of the drive belts, refer to ADJ 5.1. 3. Remove the input tray assembly, Figure 1.
5
Disconnect PJ190.
1
Release the tension on the CVT motor drive belt.
2
4
Release the harness.
3
Release the tension and disengage the drive belt.
Figure 1 Input tray assembly
Replacement
CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. 1. 2. The replacement is the reverse of the removal procedure. Perform the steps that follow: The feed motor and the CVT motor, belt tension adjustment, ADJ 5.1. DADH Width Guide Adjustment, ADJ 5.3.
Repairs/Adjustments
REP 5.4
July 2005 4-56
REP 5.5 Baffle Assembly

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 7.
CAUTION When the top access cover assembly, feed assembly, input tray assembly and CVT roll are removed the DADH structure is weak. Do not lower the DADH in this configuration. Carefully install the DADH frame on the machine. Secure the DADH with the two thumbscrews. CAUTION Be careful to prevent damage to the document pad when the document pad is removed from the baffle assembly. 8. Slide the baffle assembly lower cover, Figure 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. 6. Remove the DADH, REP 5.19. Remove the top access cover assembly, REP 5.2. Remove the feed assembly, REP 5.3. Remove the input tray assembly, REP 5.4. Remove the CVT roll, REP 5.15. Prepare to remove the baffle assembly, Figure 1.
2
3
1
Disconnect the link arm.
4
Disconnect PJ189.
Figure 1 Preparation
July 2005 4-57
Repairs/Adjustments
REP 5.5
DADH frame.
2
Disengage the hinge pin.
3
Slide the tab through slot in DADH frame.
3
Disengage the lugs in the lower cover.
4
Remove the baffle assembly.
1
Feed the harness and ground harness through the frame.
Solenoid link arm.
Figure 3 Baffle assembly
2 4
To help the removal of the baffle assembly, slide the lower cover approximately 40mm (1.5 inches) away from the document pad. Remove 2 screws.
Replacement
CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. The replacement is the reverse of the removal procedure. Make sure the torsion springs and harness are in the correct position, Figure 4.
1
Carefully remove the left hand end of the document pad from the baffle assembly.
Figure 2 Lower cover CAUTION Take care removing the baffle assembly, do not damage the solenoid link arm. 9. Remove the baffle assembly, Figure 3.
Repairs/Adjustments
REP 5.5
July 2005 4-58
Torsion springs.
Route the harness.
Figure 4 Torsion springs and harness
July 2005 4-59
Repairs/Adjustments
REP 5.5
REP 5.6 Takeaway Roll Assembly

2
Remove 2 E-clips. White spacers.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the feed assembly, REP 5.3. CAUTION Disconnect the ground harness from the static eliminator before the input tray assembly lower cover is removed. 2. 3. Remove the input tray assembly, REP 5.4. Turn the input tray assembly upside down. Remove the input tray assembly lower cover (6 self tapping screws), PL 5.35 Item 9.
Black spacer.
3
Slide the bearing forward.
NOTE: To release the tension of the drive belt on the feed motor, refer to ADJ 5.1. 4. Remove the takeaway roll assembly, Figure 1.
1
Release the tension and disengage the drive belt.
4
Remove the takeaway roll assembly.
Figure 1 Takeaway roll assembly
Replacement
The replacement is the reverse of the removal procedure. Make sure the spacers and E-clips are installed correctly, refer to Figure 1.
Repairs/Adjustments
REP 5.6
July 2005 4-60
REP 5.7 Duplex Solenoid

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the DADH rear cover, PL 5.10 Item 1. If installed, remove the rear wall, PL 8.10 Item 6. Prepare to remove the drive assembly, Figure 1.
1
Disconnect 3 ground harnesses.
2
1 3
Remove the drive assembly.
2
Release the tension and disengage the drive belts.
Figure 2 Drives assembly
3
Disconnect PJ203 and PJ204.
5.
Remove the duplex solenoid, Figure 3.
4
Release the harnesses.
5
Disconnect PJ186.
Figure 1 Drives assembly NOTE: To release the tension on the drive belts, refer to ADJ 5.1. 4. Remove the drive assembly, Figure 2.
July 2005 4-61
Repairs/Adjustments
REP 5.7
3
Disconnect PJ205.
2
Remove the screws.
1
Disconnect the link arm.
4
5
Release the duplex solenoid from the clips.
Figure 3 Duplex solenoid
Replacement
CAUTION The screw that attaches the ground harness to the duplex solenoid is shorter than the other screws. Do not use the incorrect screw. CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. 1. 2. The replacement is the reverse of the removal procedure. Make sure that the wiring is not caught below the drive assembly. Perform the DADH motor adjustment, ADJ 5.1.
Repairs/Adjustments
REP 5.7
July 2005 4-62
REP 5.8 Takeaway and CVT Sensor

Replacement
CAUTION Be careful when the self tapping screw is installed into plastic component, refer to GP 6 The replacement is the reverse of the removal procedure. Make sure the spring plate and idler roll torsion springs are in the correct position. Also make sure that the CVT sensor actuator is in the correct position below the CVT roll and the idler shaft. Refer to Figure 1 and Figure 2. Then install the top cover assembly,
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the DADH top cover assembly, REP 5.1. Remove the takeaway or CVT sensor, Figure 1. Takeaway idler roll torsion spring
2
Disconnect the correct PJ. Remove the correct sensor.
1
Remove the screw. Takeaway sensor.
CVT sensor.
Spring plate.
CVT idler roll torsion spring
CVT idler roll shaft. Figure 2 Torsion springs
Figure 1 Takeaway and CVT sensors
July 2005 4-63
Repairs/Adjustments
REP 5.8
REP 5.9 Length Detect Sensors

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the input tray assembly, REP 5.4. CAUTION Disconnect the ground harness from the static eliminator before the input tray assembly lower cover is removed, refer to Figure 1. 2. 3. Turn the input tray assembly upside down. Remove the input tray assembly lower cover (8 self tapping screws), PL 5.35 Item 9. Remove the length detect sensors, Figure 1.
Replacement
1
Remove the ground harness and bracket. Ground harness. See CAUTION.
Length sensor 2.
2
Length sensor 1. Disconnect the correct PJ. Remove the correct sensor.
Figure 1 Length detect sensors
Repairs/Adjustments
REP 5.9
July 2005 4-64
REP 5.10 Registration Sensor

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the DADH, top cover assembly, REP 5.1. Remove the registration sensor, Figure 1.
5
Disconnect PJ192. Remove the registration sensor
4
Remove the sensor assembly.
Torsion spring.
Figure 2 Torsion spring
1
Remove 2 screws.
2
Carefully release the torsion spring.
3
Remove the pre-scan idler roll.
Figure 1 Registration sensor
Replacement
CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. The replacement is the reverse of the removal procedure. Make sure the torsion spring is installed correctly, Figure 2.
July 2005 4-65
Repairs/Adjustments
REP 5.10
REP 5.11 Exit Sensor

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Raise the DADH. CAUTION Be careful to prevent damage to the document pad when the document pad is removed from the baffle assembly. 2. Prepare to remove the exit sensor, Figure 1.
3
Disengage the lugs in the lower cover.
4
Remove the lower cover.
2
Remove 2 screws.
1
Carefully remove the left hand end of the document pad from the baffle assembly.
Figure 1 Preparation 3. Remove the exit sensor, Figure 2.
Repairs/Adjustments
REP 5.11
July 2005 4-66
1
Disconnect PJ196. Remove the exit sensor.
Figure 2 Exit sensor
Replacement
July 2005 4-67
Repairs/Adjustments
REP 5.11
REP 5.12 DADH Counterbalance

WARNING
Do not remove the DADH while the DADH is lowered. In the lowered position the counterbalance springs are compressed and can cause injury when released.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the DADH, REP 5.19. Put the DADH upside down on a solid flat surface. The right counterbalance ground tag.
NOTE: The counterbalances are different. Each counterbalance is marked L or R to indicate left or right. The removal procedure for the two counterbalances is same. 3. Remove the correct counterbalance, right, PL 5.10 Item 2 (4 screws) or left, PL 5.10 Item 4 (4 screws). CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. 1. 2. The replacement is the reverse of the removal procedure. Make sure the ground tags are attached when the counterbalances are installed Figure 1. Perform the steps that follow: DADH height adjustment, ADJ 5.2. DADH skew adjustment, ADJ 5.5. Figure 1 Ground tags
Replacement
The left counterbalance ground tag.
Repairs/Adjustments
REP 5.12
July 2005 4-68
REP 5.13 Exit Roll Assembly

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the feed assembly, REP 5.3. Remove the input tray assembly, REP 5.4. CAUTION Disconnect the ground harness from the static eliminator before the input tray assembly lower cover is removed, refer to Figure 1. 3. 4. Turn the input tray assembly upside down. Remove the input tray assembly lower cover (8 self tapping screws), PL 5.35 Item 9. Remove the exit roll assembly, Figure 1.
Replacement
CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. The replacement is the reverse of the removal procedure. Make sure the spacers and E-clips are installed correctly, refer to Figure 1.
Black spacers.
E-clip.
Ground harness. See CAUTION.
1
Remove the exit roll assembly.
Figure 1 Exit roll assembly
July 2005 4-69
Repairs/Adjustments
REP 5.13
REP 5.14 Feed Roll Assembly

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Open the DADH top cover. Remove the DADH feed roll assembly, Figure 1.
1
Completely raise the feed roll assembly (2 clicks).
2
Raise the feed roll assembly cover.
3
Remove the feed roll assembly.
NOTE: There are three rollers on the feed roll cartridge. If the lower feed roll does not come out with feed roll assembly, then remove it separately from the machine.
Figure 1 Feed roll assembly
Replacement
1. The replacement is the reverse of the removal procedure. When the feed rolls are installed, make sure the lowest roll, (retard roll), is position on the assembly as shown in Figure 2. If a new feed roll assembly is installed, select dC131 chain 5, location 05-001 and reset the copy count to zero. If a new feed roll assembly is installed, reset the DADH feed count to zero in the HFSI feature screen. Refer to GP 17 High Frequency Service Items.
2. 3.
Repairs/Adjustments
REP 5.14
July 2005 4-70
Key
Retard roll
Figure 2 Retard roll position
July 2005 4-71
Repairs/Adjustments
REP 5.14
REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the feed assembly, REP 5.3. Remove the input tray assembly, REP 5.4. NOTE: To release the tension of the drive belt for the CVT motor, refer to ADJ 5.1. 3. Remove the duplex gate. If the CVT roll is removed, disengage the CVT roll drive belt, Figure 1. 5. 4.
CAUTION When the top access cover assembly, feed assembly, input tray assembly and CVT roll are removed the DADH structure is weak. Do not lower the DADH in this configuration Carefully install the DADH frame on the machine. Secure the DADH with the 2 thumbscrews. Disengage the back CVT roll bearing, Figure 2.
2
Release the tension and disengage the CVT roll drive belt.
1
Compress the two ends of the bearing together.
2
Push the bearing to disengage.
Figure 2 Bearing 6. Remove the CVT roll and CVT motor, drive belt, Figure 3.
1
Lift out the duplex gate.
Figure 1 Duplex gate
Repairs/Adjustments
REP 5.15
July 2005 4-72
CVT roll.
White washer.
1
Remove the CVT roll.
2
Remove the CVT motor drive belt.
Figure 3 CVT roll Figure 4 Replacement
Replacement
1. 2. The replacement is the reverse of the removal procedure. Make sure the white washer is installed correctly, Figure 4. Perform the DADH CVT motor adjustment, refer to ADJ 5.1.
July 2005 4-73
Repairs/Adjustments
REP 5.15
REP 5.16 Document Width Sensor

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the feed assembly, REP 5.3. Remove the input tray assembly, REP 5.4. CAUTION Disconnect the ground harness from the static eliminator before the input tray assembly lower cover is removed, refer to Figure 1. 3. 4. Turn the input tray assembly upside down. Remove the input tray assembly lower cover (8 screws), PL 5.35 Item 9. Remove the document width sensor, Figure 1. arm
1
2
Disconnect PJ193.
3
Remove the document width sensor.
Ground harness.
Figure 1 Document width sensor
Replacement
CAUTION Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. 1. 2. The replacement is the reverse of the removal procedure. Make sure the document width sensor arm is attached correctly, refer to Figure 1. Perform the DADH Width Guide Adjustment, ADJ 5.3.
Repairs/Adjustments
REP 5.16
July 2005 4-74
REP 5.17 Input Tray Static Eliminator

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the input tray assembly, REP 5.4. CAUTION Disconnect the ground harness from the static eliminator before the input tray assembly lower cover is removed, refer to Figure 1 2. 3. Turn the input tray assembly upside down. Remove the input tray assembly lower cover (8 self tapping screws), PL 5.35 Item 9. Remove the input tray static eliminators, Figure 1.
Replacement
Ground harness.
1
Remove the correct static eliminator.
Figure 1 Static eliminators
July 2005 4-75
Repairs/Adjustments
REP 5.17
REP 5.18 Exit Roll Idler

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the baffle assembly lower cover, PL 5.30 Item 1. Remove the baffle assembly, REP 5.5. Prepare to remove the exit roll idlers, Figure 1.
2
Lift out the exit roll idlers.
1
Release the link arm.
3
Remove the 2 bearings.
1
Carefully remove the torsion spring and the document finger.
Figure 2 Exit roll idlers
Replacement
CAUTION
3
Remove the lift bar and link arm.
Be careful when the self tapping screw is installed into a plastic component, refer to GP 6. The replacement is the reverse of the removal procedure. Make sure the torsion spring and document finger are installed correctly, refer to Figure 3.
2
Raise one end of the exit roll idler shaft, then release the lift bar. Figure 1 Preparation 4. Remove the exit roll idlers, Figure 2.
Repairs/Adjustments
REP 5.18
July 2005 4-76
Torsion spring.
Document finger.
Figure 3 Torsion spring and document finger
July 2005 4-77
Repairs/Adjustments
REP 5.18
REP 5.19 DADH Removal

WARNING
Do not remove the DADH while the DADH is lowered. In the lowered position the counterbalance springs are compressed and can cause injury when released.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. If installed, remove the rear wall, PL 8.10 Item 6 and the left rear wall bracket assembly, PL 8.10 Item 16. Disconnect the communication/power cable, PL 5.10 Item 6 and the DADH ground harness, PL 5.10 Item 11. Raise the DADH.
1
Remove 2 thumbscrews.
WARNING
Use safe handling procedures when removing the module, GP 16. The module is heavy. NOTE: The DADH weight is 13Kg (29lb.). 4. Remove the DADH from the machine, Figure 1.
2
Remove the DADH.
Figure 1 DADH removal
Replacement
1. 2. The replacement is the reverse of the removal procedure. If a new DADH is installed, perform the steps that follow: a. b. c. d. 3. Attach the document pad, refer to ADJ 5.6. DADH Width Guide Adjustment, ADJ 5.3. Select dC131 chain 5, location 05-001. Reset the copy count to zero. Reset the DADH feed count to zero in the HFSI feature screen. Refer to GP 17 High Frequency Service Items. DADH height adjustment, ADJ 5.2. DADH skew adjustment, ADJ 5.5.
Perform the steps that follow:
Repairs/Adjustments
REP 5.19
July 2005 4-78
REP 6.1 ROS

Avoid exposure to laser beam. Invisible laser radiation. Front Rear
2 1
Remove screw Slide the ROS to the rear to align cut out. Lift the rear of the ROS. See Caution
WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the scanner, REP 14.1A Scanner (32-55 ppm) or REP 14.1B Scanner (65-75 ppm). CAUTION Take care not to damage the wiring at the rear of the ROS. 2. Figure 1, remove the ROS.
3
Slide the ROS to the rear to clear the front dowels, then lift up and out.
4
Disconnect the harnesses at the ROS then remove the ROS
Figure 1 ROS removal
July 2005 4-79
Repairs/Adjustments
REP 6.1
Replacement
Reverse the removal procedure to replace the ROS. CAUTION Ensure that the harnesses are not damaged when the ROS is installed. 1. If installing a new ROS, ensure that the ROS is the correct speed for the machine: A 32-38 ppm ROS has a serial number beginning with 35 or 36. A 45-55 ppm ROS has a serial number beginning with 55 or 56. A 65-75 ppm ROS has a serial number beginning with 75.
NOTE: Refer to Figure 2 for the location of the serial number. 2. Figure 2. Ensure that the harness is routed correctly.
Serial number. (Underneath)
Harness routing Figure 2 ROS harness routing 3. 4. Go to dC604 Registration Setup, check/adjust the registration. Perform ADJ 9.2 Image Quality Adjustment Routine.
Repairs/Adjustments
REP 6.1
July 2005 4-80
REP 7.1 Tray 1 and Tray 2 Removal

Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the tray 1 or tray 2, Figure 1. NOTE: The removal procedure for tray 1 and tray 2 is same.
Tray stop
Tray stop
Pull the tray out and lift to remove
Figure 1 Tray 1 and tray 2 removal
Replacement
The replacement is the reverse of the removal procedure.
July 2005 4-81
Repairs/Adjustments
REP 7.1
REP 7.2 Tray 3 and Tray 4 Removal

Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the paper from the two trays. Remove the right hand cover, PL 7.25 Item 2. Remove the tray 3 and tray 4 front cover, Figure 1.
2
Use a small screw driver to remove the front cover from tray 3
3
Remove left hand stop (tray 4)
1 2
Remove centre stop Remove right hand stop (tray 3)
Figure 2 Tray 3 and tray 4 rail stops 5. Lift and pull to remove the tray complete with the guide rails.
Replacement 1
Remove 3 screws (tray 3) The replacement is the reverse of the removal procedure. Refer to GP 6 when refitting the screws to secure tray 3 and tray 4 front covers. NOTE: When installing tray 3 or tray 4 ensure that the tray rails are located correctly in the base of the HCF, Figure 3.
3
Remove 2 screws (tray 4) Figure 1 Tray 3 and tray 4 front covers removal 4. Remove the stops, Figure 2. If Tray 4 needs to be removed then remove Tray 3 first. If only Tray 3 is to be removed then do not remove the left hand stop.
Repairs/Adjustments
REP 7.2
July 2005 4-82
Tray 4 rail location
Tray 3 rail location
Figure 3 Location of the tray rails
July 2005 4-83
Repairs/Adjustments
REP 7.2
REP 7.3 Tray 3 and Tray 4 Elevator Motor

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Tray 4 elevator motor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. 6. Pull out tray 3 and tray 4. Remove the network controller if installed, PL 16.10. Remove the rear cover from the HCF, PL 7.25 Item 1. Disconnect PJ395 or PJ397 elevator motor harness from the HCF control PWB, Disconnect the harness from the low paper sensor on the elevator motor. Remove the tray 3 or tray 4 elevator motor, Figure 1. HCF control PWB
Tray 3 elevator motor
1
Remove the screw
Low paper sensor
2
Remove the elevator motor
Timing disc
Figure 1 Elevator motor removal
Replacement
Repairs/Adjustments
REP 7.3
July 2005 4-84
REP 7.4 Tray 3 and Tray 4 Elevator Cables

NOTE: Short cable over the outer pulley and the long cable over the inner pulley.
Tray 4 pulley carrier
Tray 3 pulley carrier
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. NOTE: The elevator drives at the front and at the rear are similar for both trays. 1. 2. Remove tray 3 or tray 4, REP 7.2. Remove the cables from the front drive pulley, Figure 1.
2
Remove the short cable from the drive pulley.
3
Remove the long cable from the drive pulley.
Tray 4 drive shaft
Remove cables
Tray 3 drive shaft
Figure 2 Remove front elevator cables 4. Remove the tray 3 rear elevator cable, Figure 3.
1
Remove E clip
Figure 1 Front elevator cable removal 3. Remove the pulley carrier and pass the cables through the base of the tray, Figure 2.
July 2005 4-85
Repairs/Adjustments
REP 7.4
2
Remove the metal plate if fitted
5
Remove the metal plate if fitted
3
Remove the pulley carrier
4
Remove 3 pulley carrier
4
Remove the drive dog and cap
3
Remove the cable from the drive pulley
5
Remove the cable from the drive pulley.
1
Remove E-clip
6
Pass cable through the base of the tray
6
Pass the cable through the base of the tray
1
Remove E-clip
2
Remove the drive dog and end cap
Figure 3 Tray 3 rear cable removal 5. Remove the tray 4 rear elevator cable, Figure 4.
Figure 4 Tray 4 rear cable removal
Replacement
The replacement is the reverse of the removal procedure. Tray 3 front cables. 1. 2. 1. 2. Thread the short cable over the inner groove on the pulley Thread the long cable over the outer groove on the pulley. Thread the medium length cable over the inner groove on the pulley. Thread the long cable over the inner groove on the pulley Tread the short cable over the outer groove on the pulley. Thread the medium length cable over the outer groove on the pulley.
Tray 3 rear cable. Tray 4 front cables.
Tray 4 rear cable.
Repairs/Adjustments
REP 7.4
July 2005 4-86
REP 7.5 Bypass Tray and Left Hand Door Assembly

Parts List on (32-55 ppm) PL 7.35, (65-75 ppm) PL 7.30 Removal WARNING
NOTE: Check that the point of the hinge pin has not damaged the ribbon cable.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Remove rear cover, PL 8.10 Item 1. Remove the waste toner bottle and door, REP 9.1. Remove the plastic cover from the feed assembly, PL 8.25 Item 1. Prepare to remove the bypass tray, Figure 1.
1
Remove the hinge pin
2
Remove the left door and bypass tray
Ribbon cable Left hand door and bypass tray Figure 2 Bypass tray hinge pin
Replacement
The replacement is the reverse of the removal procedure. NOTE: When replacing the hinge pin do not damage the ribbon cable.
1
Disconnect PJ10 on the IOT PWB
2
Unclip the ribbon cable
Figure 1 Preparation 5. 6. 7. Remove upper left hand cover, PL 8.10 Item 3. Pull out the extender tray on the bypass tray. Remove the bypass tray, Figure 2.
July 2005 4-87
Repairs/Adjustments
REP 7.5
REP 7.6 Tray 1 and Tray 2 Paper Guide Latch

Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the paper and remove the tray, REP 7.1. Unlock the side guide stop, Figure 1.
1
Align the tabs with the cut outs in the tray base
2
Remove the side guide stop
2
Move the side guide stop to the cut out
Figure 2 Remove the side guide stop 4. 5. Slide the rear side guide assembly to the front of the tray. Remove the side guide assembly, Figure 3.
1
Press the two tabs together
2
Figure 1 Unlock the side guide stop 3. Remove the side guide stop, Figure 2. Move the side guide assembly and remove
1
Lift the tab with a small screwdriver
Figure 3 Remove the side guide assembly 6. Remove the catch, Figure 4.
Repairs/Adjustments
REP 7.6
July 2005 4-88
1
Press the tabs together
1
Use a small screwdriver to release the tabs on both sides of the latch
2
Push the catch down to remove
2
Remove the latch
Figure 4 Remove the catch 7. Remove the paper guide latch, Figure 5.
Figure 5 Remove the latch
Replacement
The replacement is the reverse of the removal procedure. 1. Locate the latch, Figure 6.
July 2005 4-89
Repairs/Adjustments
REP 7.6
1
Press the tabs together
2
Push the latch down until it locks into position
Figure 6 Locate the latch 2. Locate the side guide assembly in the base of the tray, Figure 7.
1
Position the side guide assembly over the cut outs
2
Press down on the two tabs and slide to the rear
Figure 7 Locate the side guide assembly
Repairs/Adjustments
REP 7.6
July 2005 4-90
REP 7.7 Tray 3 and Tray 4 Limit and Stack Height Sensor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury.
1. 2. 3. 4.
Pull out Tray 3 or tray 4, PL 7.15 Item 3. Remove the network controller, PL 16.10. Remove the rear cover, PL 7.25 Item 1. Remove the required paper feed assembly: Tray 3 paper feed assembly, REP 8.2. Tray 4 paper feed assembly, REP 8.3. Stack limit switch
5.
Disconnect and remove the stack limit and height sensor, Figure 1.
Stack height sensor
Figure 1 Stack limit and height sensor
Replacement
July 2005 4-91
Repairs/Adjustments
REP 7.7
REP 7.8 Tray 3 and Tray 4 Stack Limiter

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove tray 3, REP 7.2. Perform the following: To remove the tray 3 stack limiter and bracket, Figure 1. To remove the tray 4 stack limiter and bracket, Figure 2.
1
Use a small screwdriver to press down the tab to release the bracket
2
Slide the bracket to the front
Figure 2 Tray 4 stack limiter and bracket 3. Remove the stack limiter from the bracket.
Replacement
2
Slide the bracket to the front
1
Use a small screwdriver to lift and hold the tab
Figure 1 Tray 3 stack limiter and bracket
Repairs/Adjustments
REP 7.8
July 2005 4-92
REP 7.9 Tray 3 and Tray 4 Home Switch

3
Disconnect the harness
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. The removal procedure is the same for tray 3 and tray 4. 1. 2. 3. 4. Pull out Tray 3 or Tray 4. Remove the network controller, PL 16.10. Remove the rear cover, PL 7.25 Item 1. Remove the tray home switch and holder, Figure 1.
1
Release harness
2
Press the tabs to release the switch
Figure 2 Tray home switch
1 2
Lift and remove the holder Remove screw
Figure 1 Tray home switch and holder 5. Remove the tray home switch, Figure 2.
July 2005 4-93
Repairs/Adjustments
REP 7.9
Replacement
Replacement is the reverse of the removal procedure. Ensure that the tabs on the switch holder locates correctly in the holes in the base, Figure 3.
Location holes in the base
Tabs on the holder
Figure 3 Holder location
Repairs/Adjustments
REP 7.9
July 2005 4-94
REP 7.10 HCF Control PWB

CAUTION Ensure that E.S.D. procedures are observed during the removal and installation of the HCF Control PWB. 1. 2. 3. Remove the network controller, PL 16.10. Remove the rear cover, PL 7.25 Item 1. Remove the HCF Control PWB, Figure 1.
3
Press the clip to release the PWB
1
Disconnect all PJ connectors
2
Remove the screw
Figure 1 Remove the HCF control PWB
Replacement
Replacement is the reverse of the removal procedure. After completing the replacement procedure, perform dC604 Registration Setup.
July 2005 4-95
Repairs/Adjustments
REP 7.10
REP 7.11 Tray 3 and Tray 4 Elevator Damper

3.
To remove the damper from tray 4, Figure 2.
WARNING
Take care during this procedure. Sharp edges may be present can cause injury. 1. 2. Remove tray 3 or tray 4, REP 7.2. To remove the damper from tray 3, Figure 1.
2
Lift and remove the damper
1
Remove the screw
Figure 2 Tray 4 damper
Replacement
The replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws.
2
Lift and remove the damper
1
Remove the screw
Figure 1 Tray 3 damper
Repairs/Adjustments
REP 7.11
July 2005 4-96
REP 7.12 Tray 1 and Tray 2 Paper Size Cams

4.
Remove the cams for tray 1 or tray 2, Figure 2. NOTE: The cams are the same for tray 1 and for tray 2. The small cam is for the tray home position and the larger cams are for the paper size position.
1
Remove the tray home cam
WARNING
Take care during this procedure. Sharp edges may be present can cause injury. 1. 2. 3. Remove the output device. Remove the right hand cover, PL 8.10 Item 9. Remove tray 1 or tray 2 leaf spring, Figure 1.
2
Remove the 4 paper size cams
Figure 2 Remove the cams
Replacement
The replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws.
Remove the screw and leaf spring for Tray 1. Remove the screw and leaf spring for Tray 2
Figure 1 Remove the leaf springs
July 2005 4-97
Repairs/Adjustments
REP 7.12
Repairs/Adjustments
REP 7.12
July 2005 4-98
REP 8.1 Tray 1 and Tray 2 Paper Feed Assembly

1
Disconnect connectors
2
Remove drive belt
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Remove tray 1 and tray 2. Remove the rear cover, PL 8.10 Item 1. Remove the waste toner bottle and door, REP 9.1. Move the power and control assembly, Figure 1.
1
Remove the screw
5
Disconnect PJ10 and unclip the ribbon cable
3
Remove 5 screws
2
Move the power supply to the left
6
Remove the feed assembly Figure 1 Power and control assembly 5. Remove the cover from the feed assembly, PL 8.25 Item 1. CAUTION Do not catch on the feed sensor actuators on the feed sensors when the feed assembly is removed. 6. Remove tray 1 and 2 paper feed assembly, Figure 2. 7.
4
Disconnect connector
Figure 2 Paper feed assembly To remove tray 1 paper feed assembly, Figure 3.
July 2005 4-99
Repairs/Adjustments
REP 8.1
1
Remove 3 screws
2
Disconnect PJ connector at the rear of the socket
2
Disconnect PJ connector at the rear of the socket
1
Remove 3 screws
Figure 3 Remove tray 1 paper feed 8. To remove tray 2 paper feed assembly, Figure 4.
Figure 4 Remove tray 2 paper feed
Repairs/Adjustments
REP 8.1
July 2005 4-100
Replacement
CAUTION Take care not to catch the tray 1 paper feed sensor on the ground plate as the feed assembly is installed, Figure 5. 1. 2. 3. Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. Perform ADJ 8.1 Transport Drive Belt. If a new feed roll assembly is installed, reset Tray 1 or Tray 2 Feeds count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
Paper feed sensor Ground plate
Figure 5 Paper feed sensor and ground plate
July 2005 4-101
Repairs/Adjustments
REP 8.1
REP 8.2 Tray 3 Paper Feed Assembly

Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. 1. 2. Refer to the kit instructions and install the spacers on the paper feed assembly. Slide the spacer to the end of the shaft, Figure 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Pull out tray 3. Remove the network controller, PL 16.10. Remove the rear cover, PL 7.25 Item 1. Remove the paper feed assembly, Figure 1. NOTE: Note the position of the blue flash on the ribbon cable when connected into PJ399.
Position of the spacer
Figure 2 Location of the spacer 3. Make sure that the feed assembly locates in the stack limiter bracket., Figure 3.
1
Disconnect 2 PJs.
2
Disconnect ribbon cable from PJ 399
3
Lift the tab and move the feed assembly to the left and remove.
Repairs/Adjustments
REP 8.2
July 2005 4-102
Locate the feeder into the stack limit bracket
Figure 3 Locate the paper feeder assembly 4. Install the paper feed assembly and push the tray in slowly. NOTE: Check that the tray does not touch the feed assembly. 5. 6. Connect the ribbon cable and the PJs, Figure 1. If a new feed roll assembly is installed, reset the Tray 3 Feeds count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
July 2005 4-103
Repairs/Adjustments
REP 8.2
REP 8.3 Tray 4 Paper Feed Assembly

NOTE: Note the position of the blue flash on the ribbon cable when connected into PJ391.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Pull out tray 4. Remove the network controller, PL 16.10. Remove the rear cover, PL 7.25 Item 1. Prepare to remove the paper feeder, Figure 1.
1
Disconnect ribbon cable from PJ391
2
Disconnect 2 PJs
3
Lift tab and move the feed assembly to the left and remove
2
Remove the cover
1
Remove 2 screws
Figure 1 Preparation 5. Remove the paper feed assembly, Figure 2.
Repairs/Adjustments
REP 8.3
July 2005 4-104
Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. 1. Make sure that the feed assembly locates in the stack limiter bracket., Figure 3. Locate the feeder into the stack limit bracket
Figure 3 Install the paper feed assembly 2. Install the paper feed assembly and push the tray in slowly. NOTE: Check that the tray does not touch the feed assembly. 3. 4. Connect the ribbon cable and the PJs, Figure 2. If a new feed roll assembly is installed, reset the Tray 4 Feeds count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
July 2005 4-105
Repairs/Adjustments
REP 8.3
REP 8.4 Registration Transport

3
Temperature / Humidity PWB Disconnect bias lead.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. 6. Remove the fuser module, PL 10.10 Item 1. Remove the duplex assembly, REP 8.7. Remove the xerographic module, PL 9.20 Item 2. Remove the developer module, REP 9.2. Remove the short paper path assembly, REP 10.1. Open left hand door, PL 7.30 Item 2. CAUTION Figure 1. Do not damage the temperature/humidity PWB. 7. Prepare to remove the registration transport, Figure 1. Ground wire
1
2
Remove the 2 screws and the retainer bracket
Figure 1 Preparation 8. Remove the registration transport through the front of the machine, Figure 2.
Repairs/Adjustments
REP 8.4
July 2005 4-106
Replacement
1. Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screw to the retaining bracket. CAUTION Ensure that the locking foot is correctly located into the base. Refer to Figure 3. 2.
2
Remove the registration transport through the front of the machine
1
Move the frame to the front and lift to unlock the transport from the base.
Figure 2 Transport removal
Figure 3 Transport location 3. 4. 5. 6. Check that the ground wire is secured, Figure 1, when the retainer bracket is reinstalled. Go to 01A Ground Distribution RAP. Check for continuity to ground between the registration drive shaft and the pre-registration drive shaft. After completing the replacement procedure, perform the dC604 Registration Setup. If a new Bias contact is installed, reset the Bias Foam count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
July 2005 4-107
Repairs/Adjustments
REP 8.4
REP 8.5 Registration Clutch

3
Remove the clutch and gear together
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the registration transport, REP 8.4. Prepare to remove the clutch, Figure 1.
1
2
Remove the E-clip
1
Remove E-clip on the gear
2
Remove the harness from the baffle Figure 2 Registration Clutch Figure 1 Preparation 3. Remove the registration clutch, Figure 2.
Repairs/Adjustments
REP 8.5
July 2005 4-108
Replacement
Replacement is the reverse of the removal procedure. Check the following: 1. 2. 3. The clutch is located on the tang on the registration frame, Figure 3. The clutch harness is correctly routed and secure, Figure 1. Turn the jam clearance knob 4c to rotate the drive shaft. Ensure that the drive plate on the clutch rotates without binding on the clutch body, Figure 3.
Locate the clutch into the tang Clutch drive plate Clutch body
Figure 3 Clutch location After completing the replacement procedure, perform the dC604 Registration Setup.
July 2005 4-109
Repairs/Adjustments
REP 8.5
REP 8.6 Registration Sensor and Wait Sensor

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the registration transport, REP 8.4. Remove the appropriate sensor, Figure 1.
Registration sensor
1
Disconnect harness
2
Release the sensor and remove
Wait sensor
Figure 1 Sensor location
Replacement
Repairs/Adjustments
REP 8.6
July 2005 4-110
REP 8.7 Duplex Transport

NOTE: Lift the left side of the transport to engage the support pin through the rear frame.
Duplex transport
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the duplex transport, Figure 1.
Duplex transport
3
Pull out and remove the duplex transport
1
Remove screw.
Metal channel.
2
Pull the transport out by 75 mm (3 inches) and disconnect the harness Figure 1 Duplex transport removal Figure 2 Duplex transport location
Replacement
1. 2. 3. Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screw to the duplex transport. Go to 01A Ground Distribution RAP. Check the ground continuity of the duplex transport. Check that the duplex transport is located correctly on the metal channel, Figure 2.
July 2005 4-111
Repairs/Adjustments
REP 8.7
REP 8.8 Duplex Motor and Drive Belts

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the duplex transport, REP 8.7. NOTE: The duct on the duplex transport is only used on the 65 - 75 ppm machine. 2. Remove the motor and drive belts, Figure 1.
5
Remove drive belts
1
Disconnect the motor harness
4
Remove E-clip
3
Remove motor
2
Remove 2 screws
Figure 1 Duplex motor and drive belts
Replacement
Repairs/Adjustments
REP 8.8
July 2005 4-112
REP 8.9 Bypass Tray Feed Solenoid

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the bypass tray, REP 7.5. Remove the bypass feed solenoid, Figure 1.
2
Remove the spring (top first)
1
Disconnect harness
3
Remove 2 screws
4
Remove the solenoid
Figure 1 Bypass tray feed solenoid
Replacement
July 2005 4-113
Repairs/Adjustments
REP 8.9

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the network controller, PL 16.10. Remove HCF rear cover, PL 7.25 Item 1. Remove the Tray 3 and 4 transport motor, Figure 1.
3
Remove the motor
2
Remove 2 screws
1
Disconnect motor harness
Figure 1 Tray 3 and 4 transport motor
Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws.
Repairs/Adjustments
REP 8.10
July 2005 4-114
REP 8.11 Tray 3 and Tray 4 Transport Drive Gear

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the rear cover, PL 7.25 Item 1. Remove the tray 3 and 4 transport motor, REP 8.10. Remove the tray 3 and 4 transport motor bracket, Figure 1.
2
Remove the bracket with the drive gear and the drive belt
1
Remove 2 screws
Figure 1 Tray 3 and 4 transport motor bracket
July 2005 4-115
Repairs/Adjustments
REP 8.11
Replacement
Replacement is the reverse of the removal procedure. CAUTION The needle bearing in the drive gear can be damaged during removal / replacement. Care must be taken when removing / replacing the drive gear onto the take away drive shaft. 1. Locate the drives belt onto the drive gear and the tray 3 transport drive coupling, Figure 2. HCF frame
Drive belt Drive gear
Tray 3 transport drive coupling
Locate the bracket on the stops to position the bracket correctly.
Figure 2 Transport drive gear 2. Check that the transport motor bracket is located on the stops on the HCF frame, Figure 3.
Figure 3 Transport motor bracket
Repairs/Adjustments
REP 8.11
July 2005 4-116
REP 8.12 Tray 1 and Tray 2 Transport Drive Belt

Replacement
1. 2. Reverse the removal procedure to replace the transport drives belt. Perform ADJ 8.1 Transport Drive Belt.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Remove rear cover, PL 8.10 Item 1. Remove waste toner bottle, PL 9.10 Item 1. Remove the cover from the feed assembly, PL 8.25 Item 1. Remove the transport drives belt, Figure 1.
2
Remove drives belt
1
Loosen screw
Figure 1 Tray 1 and 2 drives belt
July 2005 4-117
Repairs/Adjustments
REP 8.12
REP 8.13 Tray 3 Transport Assembly

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. CAUTION Take care when removing tray 3 support bracket from its snap in mounting. 1. Remove tray 3 and tray 4 front covers, Figure 1.
3
Press the rear lug over the post
Use a small screw driver to remove the front cover from tray 3
4
Remove the transport
1
Remove 2 screws
2
Apply pressure between transport and tray
2 1
Remove 2 screws Remove 3 screws
Figure 2 Tray 3 transport assembly
Replacement
Figure 1 Remove front covers CAUTION Take care to avoid damage to the tray 3 feed sensor flag at the rear of the tray, PL 7.15 Item 9. 2. Remove tray 3 transport assembly, Figure 2. Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws.
Repairs/Adjustments
REP 8.13
July 2005 4-118
REP 8.14 Tray 3 Feed Sensor Actuator

Replacement
Replacement is the reverse of the removal procedure. CAUTION Take care when locating the actuator spring, it can be easily deformed or broken
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove tray 3 transport assembly, REP 8.13. Remove tray 3 feed sensor actuator, Figure 1. NOTE: Make a note of how the spring is located.
1
Remove the actuator
2
Remove actuator spring
Figure 1 Tray 3 feed sensor actuator
July 2005 4-119
Repairs/Adjustments
REP 8.14
REP 8.15 Tray 1 and Tray 2 Transport Roll Bearings

b.
Remove tray 1 front bearing, Figure 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove tray 1 and tray 2, PL 7.10. Perform the necessary actions: 3. a. Go to step 3 to remove tray 1 front bearing. Go to step 4 to remove tray 2 front bearing. Go to step 5 to remove tray 1 or tray 2 rear bearings. Remove tray 1 tie bar. Figure 1,
Perform the following:
Remove the bearing
Figure 2 Remove tray 1 front bearing
3
Remove tie bar
2
Remove screw
1
Remove screw
Figure 1 Remove tray 1 tie bar
Repairs/Adjustments
REP 8.15
July 2005 4-120
4.
Remove the front bearing in tray 2, Figure 3.
2
Remove drive belt
3
Remove drive gears
2
Remove the bearing
1
Remove screw
1
Loosen screw
Figure 4 Preparation Figure 3 Remove tray 2 front bearing 5. Perform the following: a. b. c. d. Remove the rear cover, PL 8.10 Item 1. Remove the waste toner bottle and door, REP 9.1. Remove the cover from the paper feed assembly, PL 8.25 Item 1. Prepare to remove the rear bearings, Figure 4.
July 2005 4-121
Repairs/Adjustments
REP 8.15
e.
Remove the rear bearing, Figure 5.
1
Remove bearing
Figure 5 Rear bearing
Replacement
1. 2. Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting screws. Perform ADJ 8.1 Transport Drive Belt.
Repairs/Adjustments
REP 8.15
July 2005 4-122
REP 8.16 Tray 1 and Tray 2 Transport Rolls

Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting screws. If a new transport roll is installed, reset the Tray 1 or Tray 2 trans count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove tray 1 and 2 paper feed assembly, REP 8.1. Remove the front bearings, REP 8.15. Remove the drive gear and shaft, Figure 1,
3
Remove the drive shaft
1
Remove the clip and drive gear
2
Remove the ground plate
Figure 1 Rear drive gear and shaft
July 2005 4-123
Repairs/Adjustments
REP 8.16
REP 8.17 Tray 1 or Tray 2 Feed Sensor Actuator

Replacement
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Remove paper tray 1 and tray 2, PL 7.10. Remove tray 1 and 2 paper feed assembly, REP 8.1. Remove the transport roll, REP 8.16. Remove the feed sensor actuator, rear first, Figure 1. NOTE: The spring can be easily damaged or lost.
2
Remove the spring
1
Remove the actuator
Figure 1 Feed sensor actuator
Repairs/Adjustments
REP 8.17
July 2005 4-124

1
Remove 2 screws
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove tray 1 and tray 2 feed assembly, REP 8.1. Remove tray 1 paper feed, Figure 1.
2 4
Remove the tray 1 feed assembly Remove the motor
1
Remove E-clip and drive gear
2
Remove 3 screws
Figure 2 Tray 1 and tray 2 transport motor
Replacement
3
Disconnect PJ connector at the rear of the black socket Figure 1 Tray 1 paper feed 3. Remove tray 1 and tray 2 transport motor, Figure 2.
July 2005 4-125
Repairs/Adjustments
REP 8.18
REP 8.19 Bypass Tray Feed Head

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove left hand cover, PL 8.10 Item 3. Open left hand door and remove the spring from the feed solenoid, Figure 1.
1
Use a small screw driver to release the cover
Figure 2 Feed head cover
1
Unclip and remove the spring
Figure 1 Feed solenoid spring 3. Remove the cover from the feed head, Figure 2.
Repairs/Adjustments
REP 8.19
July 2005 4-126
4.
Remove ribbon cable from feed head, Figure 3.
1
Disconnect PJ from the tray empty sensor
2 2
Remove ribbon cable Remove the feed head
1
Press the tabs and lift the feed head Repeat the action at the rear
Figure 4 Bypass tray feed head Figure 3 Feed head ribbon cable
Replacement
5. Remove the feed head, Figure 4. 1. 2. Replacement is the reverse of the removal procedure. Before replacement of the feed head ensure that feed roll, pressure plate cam and drive gear are correctly aligned, Figure 5.
July 2005 4-127
Repairs/Adjustments
REP 8.19
2
Position of the pressure plate cam
1
Position the flat on the Feed roll
3
Position of the tab on the drive gear
4
Position of the nip rolls
Figure 5 Component alignment
Repairs/Adjustments
REP 8.19
July 2005 4-128
REP 8.20 Bypass Tray Drive Gear

Replacement
1. 2. Replacement is the reverse of the removal procedure. Before replacement of the feed head ensure that feed roll, pressure plate cam and drive gear are correctly aligned, Figure 2.
2
1
Position the flat on the feed roll
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the bypass tray feed head, REP 8.19. Remove the bypass tray drive gear, Figure 1.
3
Position of the tab on the drive gear
4
Position of the nip rolls
Figure 2 Component alignment
2
Lift the tab to remove the gear
1
Hold feed roll to stop shaft falling out
Figure 1 Drive gear removal
July 2005 4-129
Repairs/Adjustments
REP 8.20
REP 8.21 Bypass Tray Feed Roll

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Open the left hand door, PL 7.30 Item 2. The bypass tray pressure plate must be in the down position. Check that the solenoid lever is engaged in the drive gear, Figure 1.
1
Use a small screw driver to release the cover
Figure 2 Remove feed head cover 4. Remove the bypass tray feed roll, Figure 3.
Solenoid lever engaged in the drive gear
Figure 1 Engage drive gear 3. Remove the cover from the feed head, Figure 2.
Repairs/Adjustments
REP 8.21
July 2005 4-130
Replacement
1. 2. Replacement is the reverse of the removal procedure. Check the feed head to ensure that the feed roll, pressure plate cam and drive gear are correctly aligned, Figure 4,
Position the flat on the feed roll
3
Remove feed roll
2
Remove nip roll
1
Remove the KL clip Figure 3 Remove the feed roll
Position of the tab on the drive gear Position of the nip rolls
Figure 4 Component alignment 3. If a new feed roll is installed, reset the Bypass feeds count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
July 2005 4-131
Repairs/Adjustments
REP 8.21
REP 8.22A Bypass Tray Retard Pad (32-55 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the bypass tray feed head, REP 8.19. Prepare to remove the retard pad, Figure 1.
1
Release the pressure plate tag to allow the plate to spring up
1
Press the support arms to release the retard pad
2
Remove the retard pad
Figure 2 Remove the retard pad
2
Move the pad to the rear and allow the pad to spring up
Figure 1 Preparation 3. Remove the retard pad, Figure 2.
Repairs/Adjustments
REP 8.22A
July 2005 4-132
Replacement
Replacement is the reverse of the removal procedure. 1. Ensure that the retard pad and pressure plate springs are correctly located, Figure 3.
Retard pad spring
Pressure plate spring
Figure 3 Spring location 2. If a new retard pad is installed, reset the Bypass feeds count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
July 2005 4-133
Repairs/Adjustments
REP 8.22A
REP 8.22B Bypass Tray Retard Pad (65-75 ppm)

3.
Remove the retard pad, Figure 2.
1
Insert a screwdriver between the pad and holder and twist
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the bypass tray feed head, REP 8.19. Prepare to remove the retard pad, Figure 1.
2
Remove the retard pad
Figure 2 Remove the retard pad
Replacement
Replacement is the reverse of the removal procedure. If a new retard pad is installed, reset the Bypass feeds count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
1
Move the pad to the rear and allow the pad to spring up
Repairs/Adjustments
REP 8.22B
July 2005 4-134
REP 8.23 Bypass Tray Empty Sensor

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the bypass tray feed head, REP 8.19. Remove the tray empty sensor, Figure 1.
1 2
Remove the sensor Push down on the lug to release the sensor
Figure 1 Tray empty sensor
Replacement
July 2005 4-135
Repairs/Adjustments
REP 8.23
REP 8.24 Tray 1 Feed Sensor

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove tray 1 and tray 2 feed head assembly up to step 6, REP 8.1. Release the harness from the feed head assembly, Figure 1.
1
Press down on the lug to release the sensor
2
Move the sensor
Figure 2 Release the sensor
1
Release the harness from under the cable clips
4.
Disconnect the cable harness and remove the feed sensor, Figure 3.
1
Disconnect the harness Figure 1 Release the harness 3. Release the feed sensor from the support bracket, Figure 2.
2
Remove the sensor
Figure 3 Remove the sensor
Replacement
Repairs/Adjustments
REP 8.24
July 2005 4-136

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the tray 2 paper feed assembly, REP 8.1. Release the harness from the feed head assembly, Figure 1.
1
Press down on the lug to release the sensor
2
Move the sensor
Figure 2 Release the sensor 4. Disconnect the cable harness and remove the feed sensor, Figure 3.
1
Release the harness from under the cable clips
1
Disconnect the harness Figure 1 Release the cable harness 3. Release the feed sensor from the support bracket, Figure 2.
2
Remove the sensor
Figure 3 Remove the sensor
Replacement
Replacement is the reverse of the removal procedure. Repairs/Adjustments
July 2005 4-137
REP 8.25
REP 8.26 Drive Roll Assembly

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the registration transport, REP 8.4. Remove the registration nip assembly, Figure 1.
1
Remove 2 screws
3
Press down and slid to release the nip assembly 4. 5.
2
Remove the bias guide Figure 2 Lower bias guide Remove the registration clutch, REP 8.27. Remove the E-clips and bearing from the registration shaft, Figure 3.
2
Remove screw
1
Remove jam clearance knob
1
Remove the E-clip and bearing
Figure 1 Registration nip assembly 3. Remove the lower registration guide, Figure 2.
2
Remove the E-clip, spring washer and bearing
Figure 3 E-clip and bearing
Repairs/Adjustments
REP 8.26
July 2005 4-138
6.
Remove the drive roll assembly, Figure 4.
Replacement
Replacement is the reverse of the removal procedure. Ensure that the ground strap is between the frame and the bearing. Figure 5.
1
Remove the drive roll assembly Bearing Ground strap Figure 4 Drive roll assembly
Figure 5 Ground strap position
July 2005 4-139
Repairs/Adjustments
REP 8.26
REP 8.27 Registration Transport Drive Belt

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the registration transport, REP 8.4. Remove the drive belt, Figure 1.
1
Figure 1 Drive belt
Replacement
Repairs/Adjustments
REP 8.27
July 2005 4-140

REP 8.29 Tray 3 Takeaway Roll Assembly

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Pull out Tray 3. Remove the network controller, PL 16.10. Remove the rear cover, PL 7.25 Item 1. Remove tray 3 feed sensor, Figure 1. 1. 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. Remove tray 3 transport assembly, REP 8.13. Remove the jam clearance door, Figure 1.
2
Press the tabs together to release the sensor
1
Figure 1 Tray 3 feed sensor
Replacement
July 2005 4-141
Repairs/Adjustments
REP 8.28, REP 8.29
1
Remove the E-clip
2
Remove the drive gear and belt
1
Lift the jam clearance door Figure 2 Preparation 4. Remove the takeaway roll assembly, Figure 3.
2
Push the tab to release the door hinge
Figure 1 Remove the jam clearance door 3. Preparation to remove the transport roll assembly, Figure 2.
Repairs/Adjustments
REP 8.29
July 2005 4-142
3
Press the tabs and push the bearing out
4
Remove the takeaway shaft
1
Move the tabs to remove the idler rolls and shaft
1
Remove the E-clip
Figure 4 Remove the idler roll and shaft
Replacement 2
Remove the E-clip Replacement is the reverse of the removal procedure.
Figure 3 Remove the takeaway shaft 5. Remove the idler roll and shaft, Figure 4.
July 2005 4-143
Repairs/Adjustments
REP 8.29
REP 8.30 Tray 3 Transport Roll Assembly

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove tray 3 transport assembly, REP 8.13. Remove the jam clearance door, Figure 1.
1
Remove the coupling
2
Lift the jam clearance door
3
Push the tab to release the door hinge
Figure 1 Remove the jam clearance door
Repairs/Adjustments
REP 8.30
July 2005 4-144
3.
Preparation to remove the transport roll assembly, Figure 2.
1
Remove the E-clip
2
Remove the E-clip
1
Remove the E-clip
3 3
Remove the belt and drive gear Press the tabs and push the bearing out
2
Remove the coupling
4
Remove the transport roll assembly
Figure 2 Preparation 4. Remove the transport roll assembly, Figure 3.
Figure 3 Remove the transport roll assembly
Replacement
July 2005 4-145
Repairs/Adjustments
REP 8.30
REP 8.31 Tray 3 and Tray 4 Transport Roll

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. Remove tray 3 and tray 4 transport motor, REP 8.10. Remove Tray 3 and tray 4 transport drive gear, REP 8.11. Remove the left cover, PL 7.25 Item 2. Remove paper tray 2, REP 7.1. (32-55 ppm Only) Remove the ground plate, Figure 1.
1
Remove 2 screws and the bracket
2
Remove the ground plate
3
Remove the E-clip
2
Remove the idler rolls, shaft and bearings
1
Remove the springs
Figure 2 Remove the idler shaft assembly
Figure 1 Remove the ground plate (32-55 ppm only) 6. 7. Remove tray 3, REP 7.2. Remove the idler shaft assembly, Figure 2.
Repairs/Adjustments
REP 8.31
July 2005 4-146
8.
Remove tray 3 and tray 4 transport roll, Figure 3.
Replacement
The replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. 1. Refer to Figure 4, to install the tray 3 and tray 4 transport roll.
1 2
Slide the shaft to the front until it is released from the rear bearing Press the rolls and slide the shaft to the rear until it is released from the front bearing
2
Front bearing Figure 3 Remove the transport roll Press and slide the shaft into the front bearing
1
Locate the shaft in the bearing at the rear.
Figure 4 Install the transport roll 2. (32-55 ppm Only) Ensure that the ground plate has contact with the transport roll shaft, refer to Figure 1.
July 2005 4-147
Repairs/Adjustments
REP 8.31
3.
If a new tray 3 and tray 4 transport roll is installed, reset the Tray 3 / 4 trans count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
REP 8.32 Duplex Sensor

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the duplex transport, REP 8.7. NOTE: The duct on the duplex transport is only on the 65 - 75 ppm machine. 2. Remove the duplex sensor, Figure 1.
3
Remove the sensor
2 1
Disconnect the harness Press the lugs to release the sensor
Figure 1 Duplex sensor
Repairs/Adjustments
REP 8.31, REP 8.32
July 2005 4-148
Replacement
The replacement is the reverse of the removal procedure. If a new duplex sensor is installed, reset the Duplex sensor count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
July 2005 4-149
Repairs/Adjustments
REP 8.32
Repairs/Adjustments
REP 8.32
July 2005 4-150
REP 9.1 Waste Toner Bottle Assembly

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury.
1
Open the waste toner door
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the rear cover, PL 8.10 Item 1. Remove the waste toner bottle and the waste toner door, Figure 1.
2
Screw the cap onto the bottle
3
Remove the waste toner bottle
4
Press the ends of the strap together to release the waste toner door
5
Depress the retaining clip on the hinge block. Remove the waste toner door
Figure 1 Waste toner door
Replacement
July 2005 4-151
Repairs/Adjustments
REP 9.1
REP 9.2 Developer Assembly

1
Turn the latch
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove left hand cover, PL 8.10 Item 3. Disconnect PJ93 and the developer bias lead, Figure 1.
3
Remove two screws and remove the developer module
2
Remove the xerographic module and place in a black bag
Figure 2 Remove the developer assembly
Replacement
Replacement is the reverse of the removal procedure. When replacing the original developer, perform step 2.
1
Disconnect PJ93
When installing new developer module, perform the following:
2
Disconnect developer bias lead
1. 2. 3. 4. 5. 6. 7.
Follow the developer spares pack instruction sheet to prepare the developer module. Lubricate the developer module support pins, ADJ 4.1. Enter diagnostics, GP 1. Select dC131 location 09-271 developer age and reset to zero. Perform the dC905 TC Sensor Calibration. Perform ADJ 9.2 Image Quality Adjustment Routine. (65-75 ppm only). Perform ADJ 9.3 Developer Magnetic Seal Brush Adjustment. If a new developer assembly is installed, reset the Developer count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
Figure 1 Developer bias leads 3. Remove the developer module, Figure 2.
Repairs/Adjustments
REP 9.2
July 2005 4-152
REP 9.3 Ozone Fan

Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. NOTE: Turn the drive shaft so that the dowel pin is horizontal then locate the drive gear onto the shaft.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove rear cover, PL 8.10 Item 1. Remove the waste toner bottle, REP 9.1. Remove ozone filter and duct, PL 9.25 Item 2. CAUTION When the drive gear is removed, the drive pin may drop onto the IOT PWB or LVPS. 4. Remove the ozone fan, Figure 1.
5
Disconnect PJ 53 on the photoreceptor motor PWB and remove the fan
3
Remove the drive gear
1
Remove three short screws and the fly wheel
2
Remove the collar
4
Remove 3 screws
Figure 1 Remove the ozone fan
July 2005 4-153
Repairs/Adjustments
REP 9.3
REP 9.4 Waste Toner Full Sensor

1
Remove the screw
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the rear cover, PL 8.10 Item 1. Remove the waste toner bottle, PL 9.10 Item 1. Remove the waste toner full sensor, Figure 1.
2
Disconnect PJ 48
4 3
Remove cable-ties Remove the sensor from the black plastic housing
Figure 1 Waste toner full sensor
Replacement
Repairs/Adjustments
REP 9.4
July 2005 4-154
REP 9.5 Toner Dispense Module

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the developer assembly, REP 9.2. Remove the toner cartridge. Disconnect the harness PJ97 and PJ75 on the toner dispense module, Figure 1.
Support guides
Harness
1
Remove 2 screws
1
Disconnect harness PJ97
2
Disconnect harness PJ75 Figure 2 Remove the securing screws 5. Figure 1 Disconnect the harness Remove the toner dispense module by sliding it of the developer assembly, Figure 3.
4.
Remove the securing screws from the toner dispense module, Figure 2.
July 2005 4-155
Repairs/Adjustments
REP 9.5
REP 9.6 Xerographic Module Latch

Parts List on 32-38 ppm) PL 9.22, (45-75 ppm) PL 9.20 Removal WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the scanner: 2. 3. REP 14.1A scanner 32-55 ppm. REP 14.1B scanner 65-75 ppm.
Remove the developer assembly, REP 9.2. Refer to REP 6.1 and move the ROS to the side, Figure 1.
Slide the module
Figure 3 Remove the toner dispense module
Replacement
Replacement is the reverse of the removal procedure. 1. 2. Ensure that the harnesses are routed under the support guides on the toner dispense module, Figure 2. If a new low toner sensor (32-55 ppm) PL 9.17 Item 5, (65-75 ppm) PL 9.15 Item 5 was also installed with a new toner dispense module then perform dC905 TC Sensor Calibration.
ROS
Figure 1 Position the ROS 4. Remove the pivot plate to release the developer paddle, Figure 2.
Repairs/Adjustments
REP 9.5, REP 9.6
July 2005 4-156
NOTE: Observe where the spring is located on the tie bar and on the developer paddle.
1
Remove the screw
2 3
Remove the pivot plate Remove the latch
1
Support the developer paddle Spring
2
Remove the screw Figure 3 Remove the latch
Figure 2 Remove the pivot plate
Replacement
Replacement is the reverse of the removal procedure. Apply Plastislip grease, PL 26.10 Item 8, to the internal diameter of the bush on the frame (i.e. the hole the pin fits into) prior to insertion. Check the following, Figure 4. 1. 2. 3. The latch pin is correctly lined up with the flats on the latch plate. The latch handle and the latch pin are correctly lined up. When reinstalling the developer paddle into the pivot plate, check that the spring is correctly located on the tie bar and on the feature on the developer paddle, Figure 2.
WARNING
Take care when removing the latch. The latch contains a compressed spring, which can cause injury when released. 5. Remove the screw from the latch, Figure 3.
July 2005 4-157
Repairs/Adjustments
REP 9.6
Latch pin
Latch plate
Latch handle
Latch pin
Figure 4 Latch alignment
Repairs/Adjustments
REP 9.6
July 2005 4-158
REP 9.7 Developer Paddle

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the xerographic module latch, REP 9.6. Remove the developer paddle, Figure 1.
1
Remove spring
3
Release and remove the developer paddle
2
Move the developer paddle
Figure 1 Developer paddle
Replacement
July 2005 4-159
Repairs/Adjustments
REP 9.7
REP 9.8 Transfer / Detack Harness

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the short paper path assembly, REP 10.1. Remove the Transfer / Detack harness, Figure 1.
1
Insert a screwdriver to flex the frame
2
Push down on the harness terminal block to release the tab Tab on the harness terminal block
Figure 1 Transfer / detack harness
Replacement
Repairs/Adjustments
REP 9.8
July 2005 4-160
REP 9.9 Erase Lamp

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Rear location posts Front posts
WARNING
1. 2. 3.
Remove the fuser module, PL 10.10 Item 1. Remove the xerographic module, PL 9.20 Item 2. Remove the erase lamp support, Figure 1.
2
Slide the erase lamp out of the support
1
Lift the tab at the end of the erase lamp
1
Remove the screw Figure 2 Remove the erase lamp
Replacement
Replacement is the reverse of the removal procedure. Check that the location posts on the erase lamp (Figure 2), location in the holes in the frame, Figure 3.
2
Pull out the erase lamp support
Figure 1 Erase lamp support 4. Remove the erase lamp, Figure 2.
July 2005 4-161
Repairs/Adjustments
REP 9.9
Location holes
Erase lamp connector
Figure 3 Location holes
Repairs/Adjustments
REP 9.9
July 2005 4-162
REP 9.10 Auger Damper

WARNING
1. 2. 3.
Cam off the developer module. Remove the xerographic module, PL 9.20 Item 2. Remove the waste toner from the auger system at the front of the machine, Figure 1.
Place the vacuum cleaner hose over the waste toner tube and push the shutter to the open position.
Figure 2 Shutter and waste toner auger
1
Vacuum out the auger system
6. 7. 8.
Remove the ozone filter and the duct, PL 9.25 Item 2. Remove the waste toner full sensor up to step 3, REP 9.4. Remove the shutter assembly and the support bracket, Figure 3.
Figure 1 Auger system at the front 4. 5. Remove the waste toner bottle assembly, REP 9.1. Remove the waste toner from the shutter auger tube at the rear of the machine, Figure 2.
July 2005 4-163
Repairs/Adjustments
REP 9.10
2
Disconnect PJ97
Pull out the auger damper
3
Remove the shutter assembly and bracket Figure 4 Remove the auger damper
Replacement
1
Remove 4 screws
1.
Install the new auger damper, Figure 5.
Figure 3 Remove shutter assembly 9. Remove the auger damper, Figure 4.
Repairs/Adjustments
REP 9.10
July 2005 4-164
NOTE: The auger damper is slightly longer than the auger spring.
1
Push and twist the auger damper until it stops at the end of the auger tube.
2
Ensure that the shutter is positioned correctly on the bracket
1
Support the auger tube
Figure 6 Shutter and bracket position Figure 5 Installing the insert 2. 3. Ensure that the shutter assembly is positioned correctly on the support bracket. Support the auger tube when locating the shutter assembly, and bracket onto the auger tube, Figure 6.
July 2005 4-165
Repairs/Adjustments
REP 9.10
Repairs/Adjustments
REP 9.10
July 2005 4-166
REP 10.1 Short Paper Path Assembly

6.
Remove the short paper path assembly, Figure 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. Remove the fuser assembly, (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1. Remove the duplex transport, REP 8.7. Remove the xerographic module and place in a black bag, (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2. Remove the transfer / detack corotron, (32-38 ppm) PL 9.22 Item 8, (45-75 ppm) PL 9.20 Item 8. Prepare the power and control module, Figure 1.
1
Remove securing screw
1
Remove screw and ground lead
2
Remove screw
3
Disconnect vacuum transport fan
4
Pass the HT leads through the hole
Figure 2 Remove short paper path assembly
3
Move the module to the rear
2
Disconnect transfer and detack lead
Figure 1 Prepare the power and control module
July 2005 4-167
Repairs/Adjustments
REP 10.1
Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. CAUTION To ensure the transport hinge is located correctly, install the left hand screw first with the ground lead then the right hand screw. 1. Check that the detack wire with the spiral wrap is routed correctly on the transport hinge, Figure 3.
NOTE: Ensure that both ends of the ground lead are connected to the correct terminals.
Position of the ground wire tag
Position of the spiral wrap
Figure 4 Ground wire and spiral wrap 5. Transfer wire Detack wire with spiral wrap After completing the replacement procedure, check that the short paper path assembly latches without excessive force. Raise and lower the latch mechanism of the short paper path assembly, PL 10.20 Item 1, to ensure that the transfer / detack corotron is parallel to the photoreceptor. If the movement of raising the short paper path assembly is not smooth, check the action of the push rod, PL 10.20 Item 13. Refer to REP 10.15 Step 5 for the removal of the push rod. Check for burrs and rough edges on the push rod and the associated mechanism it operates.
Figure 3 Spiral wrap location 2. 3. 4. Position the ground wire terminal in the left hand screw location on the hinge bracket and position the spiral wrap on the detack wire, Figure 4. When locating the hinge bracket to the frame make sure that the hinge is pushed fully against the frame. To ensure the transport hinge is located correctly, install the left hand screw first with the ground wire then the right hand screw.
Repairs/Adjustments
REP 10.1
July 2005 4-168
REP 10.2 Inverter Assembly

6.
Remove the tie bar. Figure 2.
4
Disconnect harness
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. Remove the fuser assembly, (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1. Remove the duplex transport, REP 8.7. Remove the output device and the right hand cover, PL 8.10 Item 9. Remove the rear cover, PL 8.10 Item 1. Remove the inverter support, Figure 1.
3 2
Rotate the inverter support clockwise to align both cutouts and remove Remove the tie bar
1
Remove 4 screws marked A
2
Disconnect the harness on inverter motor driver PWB
Figure 2 Tie bar
1
Remove 2 screws
Figure 1 Inverter support
July 2005 4-169
Repairs/Adjustments
REP 10.2
7.
Lift the inverter frame and move to the front, Figure 3.
8.
Remove the inverter assembly through the right hand side of the machine, Figure 4.
2
Remove the inverter assembly
1
Ensure the idler shafts at the rear are clear, before turning the inverter
1
Lift the frame out of the base
2
Move the inverter assembly
Figure 3 Move frame to the front
Figure 4 Remove Inverter assembly
Repairs/Adjustments
REP 10.2
July 2005 4-170
Replacement
Before installing the inverter assembly check the following:. 1. 2. Check that the inverter motor harness is routed correctly. Make sure that the harness does not get trapped between the inverter frame and the base, Figure 2. That the solenoid harness connector is located at the rear of the inverter frame, Figure 5
Solenoid harness connector Nip roll guide located on the inverter frame
Figure 6 Nip roll guide 4. 5. Figure 5 Solenoid harness connector 3. That the nip roll guide is correctly located in the cut out at the front and rear of the inverter frame, Figure 6. 6. NOTE: When the idler shafts are located, Figure 4. Rotate knob 3C clockwise to engage the drives coupling between the inverter and the drives plate. This will also allow the inverter to locate into the base of the machine, Figure 3. If a new inverter assembly is installed, reset the Post Fuser count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items. Make sure that the two upper baffles are linked correctly. When the latch 3d4d is released, the two baffles lift together. Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws.
July 2005 4-171
Repairs/Adjustments
REP 10.2
REP 10.3 Inverter Motor

Replacement
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the inverter assembly, REP 10.2. Remove the inverter motor, Figure 1.
2
Remove the inverter motor
1
Remove 2 screws
Figure 1 Inverter motor
Repairs/Adjustments
REP 10.3
July 2005 4-172
REP 10.4 Inverter Path Solenoid

Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. 1. 2. Check that the solenoid harness connector is located at the rear of the inverter frame as in Figure 1. Make sure that the two upper baffles are linked correctly. When the latch 3d4d is released, the two baffles lift together.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the inverter assembly, REP 10.2. Remove the diverter solenoid, Figure 1.
6
Remove the solenoid
5
Remove 2 screws
4
Disconnect solenoid harness
3
Remove the shaft and the baffle
1
Lift the upper baffle to vertical position
2
Remove 2 E-clips
Figure 1 Inverter path solenoid
July 2005 4-173
Repairs/Adjustments
REP 10.4
REP 10.5 Inverter Nip Solenoid

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the inverter assembly, REP 10.2. Remove the inverter nip solenoid, Figure 1.
3
Remove the solenoid
2
Remove 2 screws
1
Figure 1 Inverter nip solenoid
Replacement
Repairs/Adjustments
REP 10.5
July 2005 4-174
REP 10.6 Nip Roll Guide

Parts List on (32-55 ppm) PL 10.13, (65-75 ppm) PL 10.11 Purpose
This procedure is used to repair the following: Single exit nip roll, PL 10.11 Item 7 (65-75 ppm), PL 10.13 Item 7 (32-55 ppm). Double exit nip rollPL 10.11 Item 8 (65-75 ppm), PL 10.13 Item 8 (32-55 ppm). Nip roll guide, PL 10.11 Item 10 (65-75 ppm), PL 10.13 Item 10 (32-55 ppm).
Removal WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the output device and the right hand cover, PL 8.10 Item 9. Remove the rear cover, PL 8.10 Item 1. Remove the tie bar, Figure 1.
1
Remove 4 screws
3 2
Disconnect harness from inverter motor driver PWB Remove tie bar
Figure 1 Remove tie bar
July 2005 4-175
Repairs/Adjustments
REP 10.6
4.
Remove the nip roll guide, Figure 2.
Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. CAUTION Check that the inverter path solenoid harness is not trapped between the nip roll guide and the support bracket, Figure 3. 1. Ensure that the ground connection is secured by the nip roll guide front fixing screw.
Nip roll guide
1
Remove screw
Support bracket
4
Remove the nip roll guide
3
Disconnect the harness from the exit sensor and from the nip roll guide
2
Remove screw and move the ground connection clear Harness
Figure 2 Nip roll guide 5. Remove the following components from the nip roll guide as required: IOT exit sensor. Single exit nip roll. Double exit nip roll.
Figure 3 Inverter path solenoid Harness
Repairs/Adjustments
REP 10.6
July 2005 4-176
REP 10.7 Upper Baffle Assembly

Replacement
The replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. 1. 2. Check that the solenoid harness connector is located at the rear of the inverter frame, refer to Figure 1. Make sure that the two upper baffles are linked correctly. When the latch 3d4d is released, the two baffles lift together.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the inverter assembly, REP 10.2. Remove the upper baffle assembly, Figure 1. Solenoid harness connector
3
Remove the shaft and the baffle
1
Lift the upper baffle to vertical position
2
Remove 2 E-clips
Figure 1 Upper baffle assembly
July 2005 4-177
Repairs/Adjustments
REP 10.7
REP 10.8 Nip Split Shaft Assembly

4.
Remove the nip split shaft assembly, Figure 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the output device and the right hand cover, PL 8.10 Item 9. Remove the rear cover, PL 8.10 Item 1. Remove the tie bar, Figure 1.
1
Release both springs
2
Remove nip split shaft assembly
Figure 2 Nip split shaft assembly
3 1
Remove 4 screws Remove tie bar
2
Disconnect harness on inverter motor driver PWB
Figure 1 Tie bar
Repairs/Adjustments
REP 10.8
July 2005 4-178
Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. 1. Check that both springs are positioned correctly, Figure 3.
REP 10.9 Shaft Actuator

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the inverter assembly, REP 10.2. Remove the inverter nip solenoid, REP 10.5. Remove the shaft actuator, Figure 1.
Spring position Figure 3 Location of the spring 2. If a nip slit shaft assembly is installed, reset the nip split shaft count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
1
Unclip both springs
2
Remove the shaft actuator
Figure 1 Shaft actuator
July 2005 4-179
Repairs/Adjustments
REP 10.8, REP 10.9
Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. NOTE: Check that both springs are positioned correctly, Figure 2.
REP 10.10 Fuser Latch

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the DADH, REP 5.19. Remove the scanner: 3. REP 14.1A Scanner (32-55 ppm) REP 14.1B Scanner (65-75 ppm).
Refer to REP 6.1 and move the ROS to the side, Figure 1. ROS
Spring position
Figure 2 Location of the spring Fuser latch
Figure 1 Move the ROS
Repairs/Adjustments
REP 10.9, REP 10.10
July 2005 4-180
WARNING
Take care when removing the latch. The latch contains a compressed spring, which can cause injury when released. 4. Hold the fuser latch pin in position with a screw driver and remove the screw at the back of the latch to release the fuser latch, latch pin and spring, Figure 2.
Replacement
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. NOTE: Ensure the latch stop is seated over the locator post on the machine frame, Figure 3.
Locator post
1
Remove screw
Screw
Latch stop
4
Remove latch and stop
Spring
3
Remove spring
2
Remove latch pin Fuser latch Latch pin
Figure 2 Remove the fuser latch Figure 3 Locate the latch stop
July 2005 4-181
Repairs/Adjustments
REP 10.10
REP 10.11 Inverter Gate

CAUTION Take care not break the inverter assembly bracket. Carefully unlatch the inverter assembly bracket from the inverter assembly, Figure 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the inverter path solenoid, REP 10.4. Pull the pivot assembly latch (3a) forward. Remove the tri-roll knob, Figure 1.
Use a small screw driver to release the clip on the tri-roll knob
1 2
Use a screwdriver to unlatch the clip from the frame Remove two screws
Figure 2 Inverter assembly support
Figure 1 Tri-roll knob
Repairs/Adjustments
REP 10.11
July 2005 4-182
5.
Remove the inverter path solenoid link, Figure 3.
6.
Remove the inverter gate, Figure 4.
1
Use a screw driver to remove the link
1
Rotate and then remove the inverter gate
Figure 3 Inverter path solenoid link
Figure 4 Inverter gate
Replacement
Re-install the remainder of the removed components. Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws.
July 2005 4-183
Repairs/Adjustments
REP 10.11
REP 10.12 Tri-Roll Shaft Assembly

3.
Remove the securing screw and tri-roll drive gear, Figure 2.
1
Remove the screw
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the inverter gate, REP 10.11. Remove the tri-roll bearing, Figure 1.
2
Raise the tang to remove the gear
1
Remove screw
Figure 2 Tri-roll drive gear
2
Remove E-clip
3
Remove the bearing
Figure 1 Tri-roll bearing
Repairs/Adjustments
REP 10.12
July 2005 4-184
4.
Remove the tri-roll guide, Figure 3.
5.
Remove the tri-roll shaft, Figure 4. NOTE: Note the orientation of the tri-roll shaft.
1
Location stud
Figure 3 Tri-roll guide Figure 4 Tri-roll shaft
Replacement
1. Re-install the following components: tri-roll shaft tri-roll guide tri-roll drive gear and securing screw tri-roll bearing inverter gate. Make sure that the inverter assembly support casing is installed correctly. Refer to the replacement procedure in REP 10.11.
Replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. 2. If a new tri-roll shaft assembly is installed, reset the Post Fuser count to zero in the HFSI feature screen. Refer to GP 17 High Frequency service Items.
July 2005 4-185
Repairs/Adjustments
REP 10.12
REP 10.13 Fuser Web Motor

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the main drive module, (32-55 ppm) REP 4.1A, (65-75 ppm) REP 4.2A. Disconnect PJ 154 on the main drive PWB and remove the fuser web motor assembly, (32-55 ppm) Figure 1, (65-75 ppm) Figure 2.
1
Remove 3 screws
2
Remove the fuser web assembly
Figure 2 Drives module 65-75 ppm
1 2
Remove the fuser web assembly Remove 3 screws
Figure 1 Drives module 32-55 ppm
Repairs/Adjustments
REP 10.13
July 2005 4-186
3.
Remove the fuser connector assembly from the fuser web motor assembly, Figure 3.
Replacement
The replacement is the reverse of the removal procedure. NOTE: There are two different configurations of fuser web motor, refer to the parts list. Both types can be installed on all machine speed variations.
1
Remove 2 screws
2
Remove the fuser connector assembly
Figure 3 Fuser web motor assembly
July 2005 4-187
Repairs/Adjustments
REP 10.13
REP 10.14 Exit Shaft Assembly

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the inverter assembly, REP 10.2. Remove the exit shaft assembly, (65-75 ppm) Figure 1, (32-55 ppm) Figure 2.
2 1
Remove the circlip and bearing Remove circlip, drive gear and bearing
3
Remove the exit shaft
Figure 2 Exit shaft assembly 32-55 ppm
Replacement 2 1
Remove the circlip and bearing Remove circlip, drive gear and bearing Replacement is the reverse of the removal procedure. 1. Ensure that the bearings locate into the baffle guide and that the baffle guide is linked with the upper baffle. This ensures that both baffles are lifted together when clearing a post fuser jam.
3
Remove the exit shaft
Figure 1 Exit shaft assembly 65-75 ppm
Repairs/Adjustments
REP 10.14
July 2005 4-188
REP 10.15 Intermediate Drive Belt

3.
Remove the securing screw to release the drives assembly, Figure 2.
Corotron carrier
WARNING
1. 2.
Remove the short paper path assembly, REP 10.1. Release the transfer / detack corotron harness from the supports, Figure 1.
Drives assembly
1
Remove screw
Figure 2 Short paper path assembly
1
Release the harness
Figure 1 Transfer / detack corotron harness
July 2005 4-189
Repairs/Adjustments
REP 10.15
4.
Remove the vacuum fan, Figure 3.
5.
Remove the push rod, Figure 4.
1
Lift the drives assembly up
1
Remove 2 screws
3
Remove the push rod
2
Release the push rod
2
Remove the vacuum fan Figure 4 Remove the push rod Figure 3 Remove vacuum fan
Repairs/Adjustments
REP 10.15
July 2005 4-190
6.
Remove the intermediate drive assembly, Figure 5.
7.
Remove the intermediate drive belt, Figure 6.
1
Remove snap on washer
2
Remove drive belt
Figure 6 Remove the drive belt
2
Move the drive gear assembly to release the catch and remove the assembly
1
Lift the drive gear assembly
Figure 5 Remove the drive assembly
July 2005 4-191
Repairs/Adjustments
REP 10.15
Replacement
Replacement is the reverse of the removal procedure. Before installing the short paper path, check the following: 1. Ensure that the push rod is positioned behind the intermediate drive belt, Figure 7.
Drive belt
Push rod
Figure 7 Push rod position 2. The transfer / detack HT leads are correctly positioned at the rear of the short paper path assembly, Figure 1.
Repairs/Adjustments
REP 10.15
July 2005 4-192
REP 10.16 Fuser Exit Switch

3.
Remove the upper paper guide assembly, Figure 2.
WARNING
WARNING
Do not touch the fuser while it is hot. 1. 2. Remove the fuser module, PL 10.10 Item 1. Remove the top cover from the fuser module, Figure 1.
2
Remove the top cover
2
Remove 2 screws
1
Figure 2 Remove the upper guide assembly
1
Remove 4 screws
Figure 1 Remove the top cover
July 2005 4-193
Repairs/Adjustments
REP 10.16
4.
Release the harness and remove the fuser exit switch, Figure 3.
Replacement
The replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. 1. On the 65-75 ppm machines. Make sure that the harness and the connector are routed away from the spring, Figure 4.
harness connector
2
Release the harness
1
Remove the screw
Figure 3 Remove the fuser exit switch
Harness
Spring
Figure 4 Harness location 65-75 ppm
Repairs/Adjustments
REP 10.16
July 2005 4-194
REP 10.17 IOT Exit Sensor

WARNING
Take care during this procedure. Sharp edges may be present can cause injury. 1. 2. 3. Remove the output device. Remove the right hand cover, PL 8.10 Item 9. Remove the tie bar, Figure 1.
1
Remove two screws
2
Lift the guide to release the nip roll guide
Figure 2 Release the nip roll guide
3
Remove the tie bar
1
Remove 4 screws
2
Disconnect the harness from the inverter motor driver PWB
Figure 1 Remove the tie bar 4. Release the nip roll guide, Figure 2.
July 2005 4-195
Repairs/Adjustments
REP 10.17
5.
Remove the IOT exit sensor, Figure 3.
Replacement
The replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws to the output guide. CAUTION Check that the inverter path solenoid harness is not caught between the nip roll guide and the support bracket, Figure 4.
Nip roll guide
Support bracket
1
2
Press the lugs down to release the IOT sensor
Figure 3 Remove the IOT sensor Inverter path solenoid harness
Figure 4 Inverter path solenoid harness
Repairs/Adjustments
REP 10.17
July 2005 4-196
REP 10.18 Inverter Output Guide Assembly

3.
Remove the output guide, Figure 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the inverter assembly, REP 10.2. Release the nip roll guide, Figure 1.
2
Remove two screws
1
1 3
Lift the guide to release the nip roll guide
3
Flex the side plates to release the output guide
2
Remove two screws
Remove two screws
Figure 2 Remove the output guide Figure 1 Release nip roll guide
July 2005 4-197
Repairs/Adjustments
REP 10.18
Replacement
The replacement is the reverse of the removal procedure. Refer to GP 6 before refitting the screws. CAUTION Check that the inverter path solenoid harness is not caught between the nip roll guide and the support bracket, Figure 3.
Nip roll guide
Support bracket
Inverter path solenoid harness
Figure 3 Inverter path solenoid harness
Repairs/Adjustments
REP 10.18
July 2005 4-198
REP 11.1-110 2K LCSS Covers

Parts List on PL 11.2. Removal WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury.
NOTE: Removing the top cover first will allow easy removal of the front and rear covers.
2
Remove the top cover.
1
Open the exit cover, remove two screws.
6
Remove the rear cover assembly.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. Remove the covers, Figure 1.
5 3
Open the front door, remove four screws.
4
Remove the front door cover assembly.
Remove two screws.
Figure 1 Removing the covers
Replacement
Reverse the removal procedure to replace the covers.
July 2005 4-199
Repairs/Adjustments
REP 11.1-110
REP 11.2-110 Input Drive Belt and Paper Entry Transport Motor
3. 4. 5. 6.
Install the spring Rotate the shaft by hand to ensure the belt runs smoothly over the pulleys and allow the spring to tension the belt. Tighten the motor screws and re-connect the harness. Install the 2K LCSS rear cover, REP 11.1-110.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the 2K LCSS rear cover, REP 11.1-110. Remove the motor and drive belt, Figure 1.
3
Remove 2 screws and motor
4
Remove the drive belt.
1 2
Disconnect the motor harness. Remove the spring.
Figure 1 Removing the drive belt
Replacement
1. 2. Place the belt around the pulleys. Install the motor screws, but do not tighten.
Repairs/Adjustments
REP 11.2-110
July 2005 4-200
REP 11.3-110 Intermediate Paper Drive Belt

1
Remove the spring, shoulder screw and washer.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the 2K LCSS rear cover REP 11.1-110. Remove the intermediate paper drive belt, Figure 1.
2
Remove screw and move the sensor bracket assembly away.
3
Press down on the pulley to loosen the belt tension.
4
Replacement
1. 2. Lubricate the belt tensioner, refer to ADJ 4.1. Install the belt tensioner, shoulder screw, washer and spring. NOTE: The washer only fits over the threaded part of the shoulder screw. 3. Install the belt over the pulleys, ensuring that the belt is on all five pulleys.
July 2005 4-201
Repairs/Adjustments
REP 11.3-110
NOTE: Two of the pulleys are free to slide along the shaft. Ensure the belt is correctly located on these pulleys. 4. 5. Re-install the sensor bracket assembly and install the screw. Install the 2K LCSS rear cover, REP 11.1-110.
REP 11.4-110 Paper Output Drive Belt and Paper Transport Exit Motor
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 1. 2. 3. 4. 5. 6. 7. Remove the 2K LCSS rear cover, REP 11.1-110. Remove the intermediate drive belt, REP 11.3-110. Remove the output drive belt and motor, Figure 1. Install the belt over the pulleys. Install the motor pivot shouldered screw and fully tighten. Install the two motor mounting bracket securing screws but do not tighten them. Install the belt tensioner spring. Rotate the belt by hand to allow the spring to tension the belt. Tighten the screws. Install the intermediate drive belt, REP 11.3-110. Install the 2K LCSS rear cover, REP 11.1-110.
Replacement
Repairs/Adjustments
REP 11.3-110, REP 11.4-110
July 2005 4-202
REP 11.5-110 Bin 1 Drive Belts

4
Remove the motor and belt.

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the 2K LCSS front and rear covers, REP 11.1-110. Remove the bin 1 drive belt (rear) Figure 1.
3
Support the motor and remove three screws.
2 1
Disconnect the motor harness from the main PWB. Remove the belt tensioner spring.
July 2005 4-203
Repairs/Adjustments
REP 11.4-110, REP 11.5-110
NOTE: Keep all of the components removed as a set. The set of rear frame components are different from the front frame set.
7
Remove 2 screws
6 8
Move motor assembly to the right Remove 3 screws and release the lower and middle PWB standoffs, leaving the PWB attached by only the top standoff.
9
Remove 2 screws and upper pulley.
5
Release the tensioner spring.
10
Disconnect PJ316 and release the belt from behind the PWB and drive pulley.
11
Remove screw and remove the belt clamp.
1
Disconnect PJ318.
4
Fully lower bin 1.
12
Remove 2 screws, lower pulley and drive belt.
3 2
Remove E-clip and bearing. Figure 1 Bin 1 drive belt (rear) Remove 3 screws, remove bracket with motor.
3.
Remove the bin 1 drive belt (front) Figure 2.
Repairs/Adjustments
REP 11.5-110
July 2005 4-204
Replacement 1
If not already lowered, fully lower bin 1, refer to figure 1. NOTE: Ensure the correct set of components are used for each side of the 2K LCSS. 1. Reverse the removal procedure to replace the bin 1 drive belts. NOTE: The bin 1 level can critically affect the overall stack registration. Refer to ADJ 11.1-110 if adjustment is necessary. 2. Install the front and rear covers REP 11.1-110.
5
Remove 2 screws, upper pulley and drive belt.
4
Remove screw and front belt clamp.
3
Remove two screws and lower pulley.
2
Figure 2 Bin 1 drive belt (front)
July 2005 4-205
Repairs/Adjustments
REP 11.5-110

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the 2K LCSS covers REP 11.1-110. Prepare to remove the tamper assembly Figure 1.
3
Release the harness from all retainers along the tamper assembly.
4
Release the harness from the retainer next to the paddle motor assembly, PL 11.8 Item 10
1
Remove 2 screws
2
Lift the tamper assembly upwards and remove from the 2K LCSS
2
Disconnect the tamper motors harnesses.
1
Disconnect 3 sensor harnesses and release the harnesses from the retainers. Figure 2 Removing the tamper assembly
Figure 1 Preparing the tamper assembly 3. Figure 2, remove the tamper assembly.
Replacement
Reverse the removal procedure to replace the tamper assembly.
Repairs/Adjustments
REP 11.6-110
July 2005 4-206
NOTE: Ensure that the slots in the tamper assembly locate correctly in the 2K LCSS frame. NOTE: Ensure the sensors are correctly located in the tamper assembly, they are easily mislocated when being disconnected and re-connected to the harnesses. NOTE: Ensure that all connectors in the harness over the tamper assembly are securely connected.
REP 11.7-110 Hole Punch Unit, Motor and Sensors

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 1. 2. Remove the 2K LCSS covers, REP 11.1-110. Remove and empty the chad bin, PL 11.6 Item 4. Remove the hole punch unit, motor assembly and sensors, Figure 1. Reverse the removal procedure to replace the hole punch unit, motor assembly and sensors. If necessary, perform ADJ 11.3-110 Hole Punch Position.
Replacement
NOTE: When installing the hole punch motor assembly, ensure that the belt tensioner arm does not get trapped behind the motor assembly plate. NOTE: Refer to IQS 6 Copy / Print Defects for hole punch performance specifications.
July 2005 4-207
Repairs/Adjustments
REP 11.6-110, REP 11.7-110
2
Remove two screws.
1
Remove the thumb screw and slide out the punch unit.
3
Disconnect the motor harness and remove the hole punch motor assembly.
7 4
Remove screw securing the sensor bracket. Disconnect the harnesses and remove the bracket assembly. Pinch together the legs to remove the punch head home and punch head present sensors.
5
Disconnect the PJ.
Remove 2 screws, remove sensors and disconnect the harnesses.
6
Remove screw and slide out the bracket.
Figure 1 Hole punch unit, motor and sensors
Repairs/Adjustments
REP 11.7-110
July 2005 4-208
REP 11.8-110 Stapler Traverse Assembly

CAUTION When removing and replacing the stapler traverse assembly, support the weight of the assembly underneath the stapler and take care not to damage wiring. Remove the stapler traverse assembly, Figure 2.
WARNING
WARNING
Take care not to topple the 2K LCSS. The 2K LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the 2K LCSS. 1. 2. 3. 4. Un-dock the 2K LCSS, REP 11.13-110. Remove the rear cover and front door cover assembly, REP 11.1-110. Manually move the ejector, PL 11.18 fully to the right. Figure 1, Disconnect the harness.
2
Remove 2 screws. SEE CAUTION
NOTE. the entry guide cover has been omitted for clarity
3 1
Disconnect the group of 5 connectors. Remove the stapler traverse assembly. SEE CAUTION.
1
Remove screw.
Figure 2 Removing the stapler traverse assembly
Replacement
1. 2. Figure 1 Harness disconnection July 2005 4-209 Repairs/Adjustments Ensure the stapling traverse assembly is engaged on the front and rear locating dowels. Reverse the removal procedure to replace the stapling unit.
REP 11.8-110
REP 11.9-110 Staple Head Unit

1
Remove 2 screws, remove stapler cover.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the stapler traverse assembly, REP 11.8-110. Place the stapler traverse unit upside-down Remove the staple head unit from the stapling unit Figure 1.
2
3
Remove two screws and remove the staple head unit.
Figure 1 Removing the staple head unit
Replacement
Reverse the removal procedure to replace the staple head unit.
Repairs/Adjustments
REP 11.9-110
July 2005 4-210
REP 11.10-110 Ejector Assembly Sensors

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Ejector motor encoder sensor. Remove 2 screws and cover to access the sensor
WARNING
WARNING
Take care not to topple the 2K LCSS. The 2K LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the 2K LCSS. 1. 2. 3. 4. 5. 6. Disconnect the two harnesses between the 2K LCSS and the machine. Un-dock the 2K LCSS, REP 11.13-110 and move it away from the machine. Ensure the stapling unit is at the home position. If necessary, manually move the ejector to the left position. Figure 1, remove the ejector assembly. Remove the appropriate sensor by releasing the legs of the sensor and disconnecting the harness. CAUTION When installing the ejector assembly onto the 2K LCSS, ensure that the ejector fingers do not damage the wiring to the staple head unit. Reverse the removal procedure to replace the eject assembly or sensors.
Ejector out sensor Q11-322 Ejector home sensor Q11-320
Replacement
1
Disconnect 2 bulkhead connectors.
2
Remove 3 screws.
3
Lower the ejector assembly, disengage the dowels from the mounting blocks and remove.
Figure 1 Removing the ejector assembly
July 2005 4-211
Repairs/Adjustments
REP 11.10-110
REP 11.11-110 Bin 1 Level Sensors

3
Remove 2 screws, remove sensor support assembly.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the ejector assembly, REP 11.10-110. Remove the stacker level sensors Figure 1.
4
Release the sensors and disconnect harnesses.
2
Disconnect 2 connectors.
1
Remove two screws and harness retainers.
Figure 1 Removing the stacker level sensors
Replacement
Reverse the removal procedures to replace the bin 1 level sensors.
Repairs/Adjustments
REP 11.11-110
July 2005 4-212
REP 11.12-110 Paddle Wheel Shaft Assembly

2
Disconnect 2 harnesses
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the stapler traverse assembly, REP 11.8-110. Remove the tamper assembly, REP 11.6-110. Figure 1, remove the paddle motor assembly.
1
Release harness from retainer
3
Remove 2 screws
4
Remove motor assembly
Figure 1 Paddle motor assembly 4. Figure 2, prepare the rear components.
July 2005 4-213
Repairs/Adjustments
REP 11.12-110
3
Remove E-clip and bearing
4 5
Disconnect the harness and remove the switch bracket remove screw
2
Remove gear assembly
3
Remove 2 screws
1 4
Remove 3 screws Remove E-clip and flag
2
Release spring and remove the switch actuator
1
Remove E-clip Figure 3 Front preparation
Figure 2 Rear preparation 5. Figure 3, prepare the front components. 6. 7.
Ensure that the compiler ejector is in the home position (fully to the left). Figure 4, remove the paddle wheel shaft assembly.
Repairs/Adjustments
REP 11.12-110
July 2005 4-214
5. 6.
Install the gear assembly, refer to Figure 2, ensuring that it locates onto the large D flat. Install the flag and E-clip, refer to Figure 2, ensuring that the flag locates on the small D flat. Figure 5, ensure the paddles and flag are correctly aligned, install the motor assembly, refer to Figure 1.
2
Slide shaft assembly to the rear
7.
1
Align paddles with the output cover
3
Remove the shaft assembly
2
Ensure the encoder flag is within the sensor
1
Move the output cover to the right 8. Figure 5 Paddle alignment Test the operation of the paddle roll, enter dC330, output code 11-025. When the code is cancelled the paddles must stop with both rubber blades inside of the output cover. If necessary, check that the gear assembly and flag are correctly located on the D flats.
Figure 4 Paddle wheel shaft removal
Replacement
1. 2. 3. 4. Install the paddle wheel shaft, ensure that the pin on the rear of the safety gate switch cam, refer to Figure 3, locates in the safety gate. Install the front E-clip. Install the output cover, refer to Figure 4, ensuring that the safety gate is aligned with the slots in the output cover. Install the rear bearing and E-clip. Install the switch bracket, 1 screw, connect the harness, refer to Figure 3.
July 2005 4-215
Repairs/Adjustments
REP 11.12-110
REP 11.13-110 2K LCSS Undocking

Removal WARNING
WARNING
WARNING
Take care not to topple the 2K LCSS. The 2K LCSS is unstable when un-docked from the machine. Do not show the customer how to un-dock the 2K LCSS. 1. 2. 3. If necessary, disconnect the harnesses between the 2K LCSS and the machine. Open the 2K LCSS front door. Figure 1, release the 2K LCSS link bracket assembly.
1
Press the latch block forward to release both latches.
2
Roll the 2K LCSS away from the machine.
Figure 1 2K LCSS link bracket assembly
Replacement
Line up the 2K LCSS latches to the machine apertures then push the two units firmly together until they latch.
Repairs/Adjustments
REP 11.13-110
July 2005 4-216
REP 11.14-110 2K LCSS PWB

Parts List on PL 11.26 Item 1. Removal WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the 2K LCSS rear cover assembly, REP 11.1-110. Disconnect all harness connectors from the 2K LCSS PWB. Remove the three screws and release the three standoffs securing the 2K LCSS PWB.
Replacement
NOTE: Before replacing the 2K LCSS rear cover assembly, perform 11F-110 2K LCSS PWB DIP Switch Settings RAP. Reverse the removal procedure to replace the 2K LCSS PWB.
July 2005 4-217
Repairs/Adjustments
REP 11.14-110
REP 11.15-110 Entry Guide Cover

Parts List on PL 11.24 Item 5. Removal WARNING
3
Remove the cover
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the 2K LCSS front cover and 2K LCSS rear cover, REP 11.1-110. Disconnect the harness to the entry sensor, PL 11.24 Item 3, at the rear frame. Figure 1, remove the entry guide cover.
Replacement
Reverse the removal procedure to replace the entry guide cover.
2
Remove 2 screws
1
Remove 2 screws
Figure 1 Entry guide cover removal
Repairs/Adjustments
REP 11.15-110
July 2005 4-218
REP 11.16-110 Docking Latch Assembly

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the front and rear covers, REP 11.1-110. Figure 1, prepare to remove the docking latch assembly.
1
Release the harness retainer
2
Disconnect the switch harness Flanged hole
3
Remove 2 screws
4
Remove the latch assembly Figure 2 Latch assembly removal.
Replacement 2
Remove 2 screws Flanged hole Reverse the removal procedure to replace the docking latch assembly. CAUTION Ensure that the front and rear harness are threaded through the flanged holes, refer to Figure 1 and Figure 2.
1
Disconnect P/J302
Figure 1 Prepare to remove the latch. 3. Figure 2, remove the docking latch assembly.
July 2005 4-219
Repairs/Adjustments
REP 11.16-110
REP 11.17-110 Ejector Belt

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the ejector assembly, refer to REP 11.10-110. Figure 1, remove the ejector belt. Belt grip.
1
Remove the clip.
3
Remove the pulley then the ejector belt.
2
Remove the E-clip.
Figure 1 Remove the ejector belt
Replacement
The replacement is the reverse of the removal procedure. Ensure the ejector belt is correctly engaged with the belt grip on the ejector assembly before the clip is reinstalled. Refer to Figure 1.
Repairs/Adjustments
REP 11.17-110
July 2005 4-220
REP 11.1-120 1K LCSS Covers

NOTE: Removing the top cover first will allow easy removal of the front and rear covers.
4
Remove the front door cover assembly.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. Remove the covers, Figure 1.
3
Open the front door, remove three screws.
1
Open the exit cover. Remove two screws, then the top cover.
2
Remove two screws, then the rear cover.
Figure 1 Removing the covers
Replacement
Reverse the removal procedure to replace the covers.
July 2005 4-221
Repairs/Adjustments
REP 11.1-120
REP 11.2-120 Input Drive Belt and Transport Motor 1

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 2. 3. 4. 5. 6.
NOTE: Ensure that the shoulder screw is installed in the correct position. Refer to Figure 1. Install the motor screws, but do not tighten. Install the spring. Rotate the shaft by hand to ensure the belt runs smoothly over the pulleys and allow the spring to tension the belt. Tighten the motor screws and re-connect the harness. Install the 1K LCSS rear cover, REP 11.1-120.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the 1K LCSS rear cover, REP 11.1-120. Remove transport motor 1 and the input drive belt, Figure 1.
4
3
Remove 3 screws, then transport motor 1.
Shoulder screw.
2
Remove the spring.
1
Disconnect PJ17.
Replacement
1. Place the belt around the pulleys.
Repairs/Adjustments
REP 11.2-120
July 2005 4-222
REP 11.3-120 1K LCSS Stability Foot

Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the 1K LCSS, REP 11.11-120. Figure 1, remove the stability foot.
REP 11.4-120 Paper Output Drive Belt and Transport Motor 2

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the 1K LCSS top cover and rear cover, REP 11.1-120. Remove the intermediate drive belt, PL 11.118 Item 4. Remove the paper output drive belt, Figure 1.
1
Locating pin Loosen the screw.
2 2
Push down the front locking tab. Remove the stability foot. Release the tension on the paper output drive belt. Re-tighten the screw.
3
Remove the paper output drive belt.
Locating pin
1
Push down the rear locking tab. Release the rear of the stability foot.
Figure 1 Removal
Replacement
Align the slots in the stability foot with the locating pins under the machine. Firmly push the stability foot into position. 4.
Figure 1 Removing the paper output drive belt Remove transport motor 2, Figure 2.
July 2005 4-223
Repairs/Adjustments
REP 11.3-120, REP 11.4-120
REP 11.5-120 Bin 1 Drive Belts

3
Remove transport motor 2.

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Enter dC330, code 11-032, bin 1 elevator motor down. Fully lower bin 1. Open the 1K LCSS front door, PL 11.100 Item 4. Switch off the machine. Remove the 1K LCSS rear cover and front cover, REP 11.1-120. NOTE: Keep all of the components removed as a set. The set of rear frame components are different from the front frame set. 5. Prepare to remove the rear bin 1 drive belt, Figure 1.
2
Remove 2 screws.
1
Disconnect the inline PJ. Figure 2 Removing transport motor 2
Replacement
The replacement is the reverse of the removal procedure. NOTE: Rotate the paper output drive belt by hand to allow the spring to tension the belt. Tighten the screw.
Repairs/Adjustments
REP 11.4-120, REP 11.5-120
July 2005 4-224
5
Remove the bin 1 elevator motor and bracket.
4
Remove 2 screws then the upper pulley.
Standoff.
3 4
Remove 3 screws and 1 earth lead. Disconnect PJ.
3
Remove the E-clip and bearing.
2
Remove 3 screws marked A. Release 1 standoff.
1
2
Disconnect PJ6, PJ4, PJ1, PJ3 and PJ12. Release the harnesses from the 2 cable clamps.
5
Remove 1 screw from the belt clamp. Remove the belt.
1
Remove 2 screws then the lower pulley.
Figure 1 Preparation 6. Remove the rear bin 1 drive belt, Figure 2. 7.
Figure 2 Bin 1 drive belt removal (rear) Remove the bin 1 drive belt (front) Figure 3.
July 2005 4-225
Repairs/Adjustments
REP 11.5-120

Parts List on PL 11.112. Removal 3
Remove two screws then the upper pulley.
WARNING
WARNING
4
Remove screw and front belt clamp. Remove the belt.
1. 2.
Remove the 1K LCSS covers REP 11.1-120. Prepare to remove the tamper assembly, Figure 1.
1
Disconnect 3 sensor harnesses and release the harnesses from the retainers.
1
2
Remove two screws then the lower pulley.
4
Release the harness from the retainer next to the paddle motor assembly, PL 11.104 Item 10.
Figure 3 Bin 1 drive belt (front)
Replacement
NOTE: Ensure the correct set of components are used for each side of the 1K LCSS. 1. Reverse the removal procedure to replace the bin 1 drive belts. NOTE: Bin 1 level can critically affect the overall stack registration. Refer to ADJ 11.1-120 if adjustment is necessary.
2
Disconnect the tamper motors harnesses.
3
Release the harness from all retainers along the tamper assembly.
Figure 1 Preparing the tamper assembly
Repairs/Adjustments
REP 11.5-120, REP 11.6-120
July 2005 4-226
3.
Figure 2, remove the tamper assembly.
REP 11.7-120 Stapler Assembly and SH1 Paper Sensor

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the 1K LCSS covers, REP 11.1-120. Manually move the ejector, PL 11.114 fully to the right (out position). Prepare to remove the staple head unit and mounting bracket, Figure 1.
1
Remove 2 screws.
1
Remove 2 screws
2
Lift the tamper assembly upwards and remove from the 1K LCSS.
2
Figure 2 Removing the tamper assembly Disconnect the bulkhead connector.
Replacement
Reverse the removal procedure to replace the tamper assembly. NOTE: Ensure that the slots in the tamper assembly locate correctly in the 1K LCSS frame. NOTE: Ensure the sensors are correctly located in the tamper assembly, they are easily mislocated when being disconnected and re-connected to the harnesses. NOTE: Ensure that all connectors in the harness over the tamper assembly are securely connected.
Figure 1 Preparation CAUTION When removing and replacing the stapler assembly, support the weight of the assembly underneath the stapler and take care not to damage wiring. 4. Remove the stapler assembly, Figure 2.
July 2005 4-227
Repairs/Adjustments
REP 11.6-120, REP 11.7-120
3
Remove the SH1 paper sensor.
SH1 cartridge sensor actuator
1
Remove 2 screws.
1
Disconnect the PJ.
2
Remove the stapler assembly. See CAUTION.
2
Remove 3 screws.
Figure 2 Removal CAUTION When removing the SH1 paper sensor, do not damage the actuator for the SH1 cartridge sensor, Figure 3. 5. Remove the SH1 paper sensor, Figure 3.
Figure 3 SH1 paper sensor removal
Replacement
Reverse the removal procedure to replace the staple head unit.
Repairs/Adjustments
REP 11.7-120
July 2005 4-228
REP 11.8-120 Ejector Assembly and Sensors

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Ejector motor encoder sensor.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. If necessary, manually move the ejector to the right (out position). Remove the docking latch, REP 11.14-120. NOTE: Do not disconnect the docking interlock switch. 3. Figure 1, remove the ejector assembly.
4
Remove 2 screws and cover to access the sensor.
Ejector out sensor Q11-322 Ejector home sensor Q11-320
1
Disconnect 2 bulkhead connectors.
2
Remove 3 screws.
3
Lower the ejector assembly, disengage the dowels from the mounting blocks and remove.
Figure 1 Removing the ejector assembly
July 2005 4-229
Repairs/Adjustments
REP 11.8-120
4.
Remove the appropriate sensor by releasing the legs of the sensor and disconnecting the harness. CAUTION
REP 11.9-120 Bin 1 Upper Level Sensor

Replacement
When installing the ejector assembly onto the 1K LCSS, ensure that the ejector fingers do not damage the wiring to the staple head unit. Reverse the removal procedure to replace the eject assembly or sensors.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the ejector assembly, REP 11.8-120. Remove the bin 1 upper level sensor, Figure 1.
3
Unclip the sensor.
2
Remove two screws, then the sensor support.
1
Disconnect the harness.
Figure 1 Removing the stacker level sensors
Replacement
Reverse the removal procedures to replace the bin 1 upper level sensor.
Repairs/Adjustments
REP 11.8-120, REP 11.9-120
July 2005 4-230
REP 11.10-120 Paddle Wheel Shaft Assembly

2
Disconnect PJ.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the tamper assembly, REP 11.6-120. Figure 1, remove the paddle motor assembly.
3
Remove 2 screws
4 1
Disconnect PJ14. Remove motor assembly.
Figure 1 Paddle motor assembly 3. Figure 2, prepare the rear components.
July 2005 4-231
Repairs/Adjustments
REP 11.10-120
3
Remove 3 screws marked A.
2
Remove 3 screws marked A.
1
Remove E-clip and flag.
2
1
Remove E-clip and bearing.
Figure 2 Rear preparation 4. Figure 3, prepare the front components. 5. 6.
Figure 3 Front preparation Ensure that the compiler ejector is fully to the left (home position). Figure 4, remove the paddle wheel shaft assembly.
Repairs/Adjustments
REP 11.10-120
July 2005 4-232
1
Remove the output cover.
1
Align paddles with the output cover.
2 2
Remove the shaft assembly. Ensure the encoder flag is within the sensor.
Figure 4 Paddle wheel shaft removal
Figure 5 Paddle alignment 2. Test the operation of the paddle roll, enter dC330, output code 11-025. When the code is cancelled the paddles must stop with both rubber blades inside of the output cover. If necessary, check that the gear assembly and flag are correctly located on the D flats.
Replacement
1. The replacement is the reverse of the removal procedure. Ensure the paddles and flag are correctly aligned, refer to Figure 5.
July 2005 4-233
Repairs/Adjustments
REP 11.10-120
REP 11.11-120 1K LCSS Removal

Removal WARNING
WARNING
WARNING
Take care not to topple the LCSS. The LCSS is unstable when undocked from the machine. Do not show the customer how to undock the LCSS.
WARNING
Use safe handling procedures when removing the module, GP 16. The module is heavy. NOTE: The 1K LCSS weight is 21Kg (46lb). 1. 2. 3. 4. 5. Disconnect the harnesses between the 1K LCSS and the machine. Remove the 1K LCSS bin 1, PL 11.100 Item 10. Remove the 1K LCSS top cover, refer to REP 11.1-120. Open the 1K LCSS front door. Figure 1, prepare to remove the 1K LCSS.
2
Pull the latch block forward to release both latches.
1
Remove 2 thumbscrews from underneath the 1K LCSS.
Figure 1 1K LCSS link bracket assembly 6. Close the 1K LCSS front door.
Repairs/Adjustments
REP 11.11-120
July 2005 4-234
7.
Figure 2, remove the 1K LCSS.
REP 11.12-120 1K LCSS PWB

1
Slide the 1K LCSS away from the machine to disengage the latches and bottom bracket.

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the 1K LCSS rear cover, REP 11.1-120. Disconnect all harness connectors from the 1K LCSS PWB. Remove the three screws and release the three standoffs securing the 1K LCSS PWB.
Replacement
Reverse the removal procedure to replace the 1K LCSS PWB. Before replacing the 1K LCSS rear cover, perform the 11F-120 1K LCSS PWB DIP Switch Settings RAP.
2
Use the lifting handles to remove the 1K LCSS from the mounting bracket. Support pins (front and rear) Docking latch (front and rear)
Bottom bracket
Figure 2 1K LCSS removal
Replacement
The replacement is the reverse of the removal procedure. Ensure that the bottom bracket on the 1K LCSS is located over the support pins. Line up the 1K LCSS latches to the machine apertures then push the two units firmly together until they latch.
July 2005 4-235
Repairs/Adjustments
REP 11.11-120, REP 11.12-120
REP 11.13-120 Entry Guide Cover

2
Remove 2 screws
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the 1K LCSS, REP 11.11-120. Remove the 1K LCSS front cover and rear cover, REP 11.1-120. Figure 1, remove the entry guide cover.
1
Disconnect the bulkhead connector
4
Remove the cover
3
Remove 2 screws
Figure 1 Entry guide cover removal
Replacement
Reverse the removal procedure to replace the entry guide cover.
Repairs/Adjustments
REP 11.13-120
July 2005 4-236
REP 11.14-120 Docking Latch Assembly and Docking Interlock Switch

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the 1K LCSS, REP 11.11-120. Figure 1, prepare to remove the docking latch assembly.
3
Remove the latch assembly
1
Release the harness retainer
4
Remove 2 screws
2
Remove 2 screws
Figure 2 Latch assembly removal 4. Remove the sensor cover, PL 11.102 Item 1. Release the docking interlock switch from the sensor cover.
3
Pull the harness through the flanged hole.
5.
Replacement
Reverse the removal procedure to replace the docking latch assembly. CAUTION Ensure that the harness is put through the flanged hole, refer to Figure 1.
1
Disconnect PJ6.
2
Release 2 harness retainers.
Figure 1 Preparation 3. Figure 2, remove the docking latch assembly.
July 2005 4-237
Repairs/Adjustments
REP 11.14-120
REP 11.15-120 Ejector Belt

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the ejector assembly, refer to REP 11.8-120. Figure 1, remove the ejector belt. Belt grip. .
1
Remove the clip.
3
Remove the pulley then the ejector belt.
2
Remove the E-clip.
Figure 1 Remove the ejector belt
Replacement
The replacement is the reverse of the removal procedure. Ensure the ejector belt is correctly engaged with the belt grip on the ejector assembly before the clip is reinstalled. Refer to Figure 1.
Repairs/Adjustments
REP 11.15-120
July 2005 4-238
REP 11.1-130 HCSS Covers

Figure 2, remove the rear cover.
3
Remove one screw
4
Remove the rear cover
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. NOTE: All major HCSS covers are dealt with in this procedure, only remove the covers listed in the procedure that you are performing. Figure 1, remove the top cover.
2
Remove 2 screws
2
Remove 4 screws
1
Remove the harness from the retainer.
1
Pivot the top tray. Remove 2 screws Figure 2 Rear cover removal
3 4
Remove the top cover. Disconnect PJ493 and PJ439
To remove the front door, remove the lower hinge pin and slide the door from the upper pivot pin, refer to PL 11.30. To remove the front cover, remove 6 screws, refer to PL 11.30. To remove the hole punch access cover, remove 2 thumb screws, refer to PL 11.30. To remove the upper left cover, remove two screws, refer to PL 11.30.
Figure 1 Top cover removal
July 2005 4-239
Repairs/Adjustments
REP 11.1-130
Replacement
Reverse the removal procedure to install the HCSS covers. NOTE: If the compiler carriage is in the fully raised position, the safety gate on the top cover will need to be raised by hand when top cover is installed.
REP 11.2-130 Compiler Carriage Assembly

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. CAUTION Do not remove the compiler carriage elevator motor worm wheel to move the compiler carriage 1. Cheat the front door interlock. Enter dC330 code 11-015, compiler carriage motor step down and code 11-013, compiler carriage motor step up to move the compiler carriage to the service position, Figure 1. If necessary, select stop to halt the compiler carriage in the service position. Remove the interlock cheater and switch off the machine, GP 14.
Jam clearance knob must align with lower screw
Figure 1 Service position 2. 3. Repairs/Adjustments Remove the HCSS top cover, rear cover, front door and front cover, REP 11.1-130. Remove bin 0, PL 11.60 Item 15.
REP 11.1-130, REP 11.2-130
July 2005 4-240
4. 5.
Remove bin 1, REP 11.5-130. Figure 2, disconnect the harnesses.
2
Move the metal end of the mylar guide towards the front and unhook from the hole in the compiler carriage frame
1
Release the harnesses between the HCSS PWB and carriage PWB from the bridge
1
Release the tension of the mylar guide
2
Disconnect PJ401, PJ412, PJ411 and PJ410 from the carriage PWB
3 3
Disconnect the earth wire Figure 3 Mylar guide release Figure 2 Disconnect the carriage PWB 6. 7. Move the stapler assembly inboard by about 75 mm (3 inches). Figure 3, release the mylar guide. 8. Remove the compiler carriage support springs from the base of the HCSS. Figure 4, install the compiler carriage supports. Carefully allow the mylar guide to be rolled upwards by the spring
July 2005 4-241
Repairs/Adjustments
REP 11.2-130
1
Hook top of the compiler carriage supports into the screw holes
2
Hook the bottom of the compiler carriage supports under the black plastic cross member
Figure 4 Compiler carriage supports 9. Figure 5, remove the clamp.
Remove screw and clamp
Figure 5 Clamp removal 10. Figure 6, release the compiler carriage assembly from the frame.
Repairs/Adjustments
REP 11.2-130
July 2005 4-242
1
Push the carriage assembly towards the rear until the front belt grip clears the front frame
4
Pull the compiler carriage outside the frame
2
3
Push the carriage assembly towards the front until the rear belt grip clears the rear frame
Figure 6 Releasing the carriage assembly
July 2005 4-243
Repairs/Adjustments
REP 11.2-130
WARNING
Use safe handling procedures, GP 16 when removing the module. The module is heavy. NOTE: The carriage assembly weighs approximately 5.5Kg (12lb). CAUTION Do not damage the compiler sensor, when removing the compiler carriage assembly. 11. Figure 7, remove the compiler carriage assembly.
3
Support the carriage assembly with one hand and release the compiler carriage supports
2
Pull the belt out of the rear belt grip
4
Turn the assembly in an anti-clockwise direction and remove through the frame
1
Pull the belt out of the front belt grip
Figure 7 Removing the compiler carriage assembly
Repairs/Adjustments
REP 11.2-130
July 2005 4-244
Replacement
Reverse the removal procedure to replace the compiler carriage assembly, referring to the following list: 1. 2. Use the compiler carriage supports to support the compiler carriage during the replacement. Ensure that the compiler is aligned as shown in Figure 8.
3. 4. 5.
If necessary the elevator belt tensioner springs can be repositioned, refer to REP 11.8130. Remove the compiler carriage supports. Figure 9, ensure the mylar guide is correctly located.
Top of both grips must align with marks on the frame
Belt tensioner springs must be 50 +/- 10 mm (2 +/- 0.5 inches) below the bottom of the belt grips
Figure 8 Carriage alignment
July 2005 4-245
Repairs/Adjustments
REP 11.2-130
Incorrect
Mylar guide is outboard of the compiler carriage frame top
Incorrect
Mylar guide is inboard of the compiler carriage frame top
Correct
Mylar guide is flush with the compiler carriage frame top
Figure 9 Mylar guide position
Repairs/Adjustments
REP 11.2-130
July 2005 4-246
REP 11.3-130 Staple Head Unit 1 Assembly and SH1 Paper Sensor
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Open the HCSS front door and cheat the front door interlock. Enter dC330 code 11-016 to move the compiler carriage to the lowest position.
2
Move the metal end of the mylar guide towards the front and unhook from the hole in the compiler carriage frame
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 2. 3. 4. 5. Remove the top cover, REP 11.1-130. Remove bin 0, PL 11.30 Item 15. Remove bin 1, REP 11.5-130. Figure 1, release the mylar guide.
1
4
Lay the mylar guide over the input guide
3
Carefully allow the mylar guide to be rolled upwards
Figure 1 Mylar guide 6. Figure 2, release the compiler input guide.
July 2005 4-247
Repairs/Adjustments
REP 11.3-130
3
Push guide to the right
2
Remove 2 screws
1
Remove two screws
1
Unhook spring
2
Remove the staple head
Figure 2 Compiler input guide 7. 8. 9. Remove the staple head cover (one screw), PL 11.46 Item 12. Disconnect the stapler harness from the compiler PWB at PJ414 and the ground connector, cut the tie wrap. Figure 3, remove the compiler staple head assembly.
Figure 3 Staple head removal 10. Figure 4, remove the SH1 paper sensor.
Repairs/Adjustments
REP 11.3-130
July 2005 4-248
Replacement
Reverse the removal procedure to replace the staple head assembly.
2
Press in both lugs at one end and lift the sensor at that end
3
Press in both lugs at the other end and lift the sensor to remove
1
Disconnect the sensor harness Figure 4 Sensor removal 11. Disconnect the harness from the staple head.
July 2005 4-249
Repairs/Adjustments
REP 11.3-130
REP 11.4-130 Carriage PWB

1
Un-clip the harness cover by releasing the two latches
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the HCSS top cover and rear cover, REP 11.1-130. Figure 1, remove the harness cover and support.
2
Cut two tie wraps, disconnect the harnesses and release from the support
3
Remove screw and release the support from the top mounting
Figure 1 Harness cover and support 3. Figure 2, remove the carriage PWB.
Repairs/Adjustments
REP 11.4-130
July 2005 4-250
Replacement
Reverse the removal procedures to replace the carriage PWB. Ensure the harness cover removed in Figure 1, is correctly installed so that it does not interfere with jam clearance latch 5d. CAUTION Figure 3. When securing the harness to the support, ensure that the harness cannot be damaged when the compiler carriage moves between the upper and lower limits.
2
Remove screw
1
Disconnect all connectors on the PWB Harness must clear this plate
3
Lift PWB from retainers
Harness must clear this support
Figure 2 Carriage PWB removal Figure 3 Harness position
July 2005 4-251
Repairs/Adjustments
REP 11.4-130
REP 11.5-130 Bin 1 or Bin 2 Assembly

Take care during this procedure. Sharp edges may be present that can cause injury. NOTE: This procedure illustrates the procedure for the bin 1 assembly. The procedure for bin 2 is similar. The Bin 1 assembly must be removed before the bin 2 assembly.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. Remove the HCSS top cover, rear cover, front door and front cover, REP 11.1-130. Release the harness to the appropriate bin from the harness support next to the HCSS PWB. Disconnect PJ416 and PJ424. Figure 1, remove the bin assembly.
1
Remove screw
3
Lift and remove the bin assembly
Replacement
Reverse the removal procedures to replace the bin 1 assembly.
2
Remove screw
Figure 1 Bin 1 assembly removal
Repairs/Adjustments
REP 11.5-130
July 2005 4-252
REP 11.6-130 Compiler Carriage Elevator Motor, Bracket and Bearing

WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Cheat the front door interlock. Enter dC330 code 11-015, compiler carriage motor step down and code 11-013, compiler carriage motor step up, to move the compiler carriage to the service position, Figure 1.
Figure 1 Service position 2. 3. Remove the HCSS top cover and rear cover, REP 11.1-130. Figure 2, install the compiler carriage supports.
July 2005 4-253
Repairs/Adjustments
REP 11.6-130
NOTE: Bin 0 and bin 1 have been omitted for clarity
NOTE: Bin 1 has been omitted for clarity
1
Hook the top of the compiler carriage supports into the screw holes
5 2
Hook the bottom of the compiler carriage supports under the black plastic cross member Remove the motor assembly and bearing
4
Remove 3 screws
3
Disconnect the harness Figure 2 Compiler carriage supports NOTE: The motor worm and wheel are greased, wear disposable gloves, PL 26.10 Item 10 during this step to avoid grease contamination. 4. 5. 6. Rotate the compiler carriage elevator motor worm by hand to release the tension on the elevator belts Remove the rear elevator belt tensioner spring, REP 11.8-130. Figure 3, remove the compiler carriage elevator motor. 7. Figure 3 Motor and bracket removal Figure 4, remove the motor from the bracket.
2 1
Remove E-clip Remove worm wheel and E-clip behind the worm wheel
Repairs/Adjustments
REP 11.6-130
July 2005 4-254
REP 11.7-130 Compiler Carriage Elevator Belts

Parts List on PL 11.44 Removal WARNING 3
Remove motor Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury.
WARNING
2
Remove 2 screws
1.
Figure 1, cheat the HCSS front door interlock. Enter dC330 code 11-015, compiler carriage motor step down and 11-013, compiler carriage motor step up, to move the compiler carriage to the service position.
1
Figure 4 motor removal
Replacement
1. 2. Reverse the removal procedure to replace the compiler carriage elevator motor and bracket. Install the rear elevator belt tensioning spring, REP 11.8-130.
Figure 1 Service position 2. 3. 4. 5. Remove the HCSS top cover, rear cover, front cover and front door, REP 11.1-130. Remove bin 0, PL 11.30 Item 15. Remove bin 1, REP 11.5-130. Figure 2, install the compiler carriage supports.
July 2005 4-255
Repairs/Adjustments
REP 11.6-130, REP 11.7-130
1
Hook the top of the compiler carriage supports into the screw holes
2
Hook the bottom of the compiler carriage supports under the black plastic cross member
Remove the screw and locking block
Figure 2 Compiler carriage supports 6. Figure 3, remove the locking block. 7.
Figure 3 Locking block removal Figure 4, release the compiler carriage assembly from the frame.
Repairs/Adjustments
REP 11.7-130
July 2005 4-256
1
Push the carriage assembly towards the rear until the front belt grip clears the front frame.
4
Pull the compiler carriage outside the frame.
2
Pull the compiler carriage outside the frame.
3
Push the carriage assembly towards the front until the rear belt grip clears the rear frame.
Figure 4 Releasing the carriage assembly 8. Figure 5, release the elevator belts from the carriage belt grips.
July 2005 4-257
Repairs/Adjustments
REP 11.7-130
1
Pull the belt out of the front belt grip
1
Mark the position of the small belt on the pulley
2
Slide the small belt off the pulley and slowly release the tension to the mylar guide system. Lay the mylar guide over the input baffle
3
Slide the large belt off the pulley
2
Pull the belt out of the rear belt grip
Figure 5 Release the belts from the carriage 9. Remove the compiler carriage elevator motor, REP 11.6-130.
Figure 6 Releasing belts 11. Figure 7, remove the rear elevator belt.
10. Figure 6, release the rear belts from the top pulley.
Repairs/Adjustments
REP 11.7-130
July 2005 4-258
4
Remove the belt from the top pulley.
3
Remove the belt tensioner spring
1
Remove the belt tensioner spring
2
Slide the belt off the pulley and remove through the hole in the frame
2
Lift the shaft slightly and slide the belt off the pulley and free from the frame
1
Remove 2 screws
Figure 7 Elevator belt removal 12. Figure 8, remove the front elevator belt.
Figure 8 Releasing the belt
Replacement
1. 2. Reverse the removal procedure to replace the compiler carriage elevator belts. Ensure the small belt is returned to its original position on the pulley. Tension the compiler carriage elevator belts, refer to REP 11.8-130.
July 2005 4-259
Repairs/Adjustments
REP 11.7-130
REP 11.8-130 Elevator Belt Tensioner Springs

1
Position one leg of spring on the belt
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. NOTE: This procedure illustrates the front elevator belt tensioner spring. The procedure for the rear spring is identical. 1. 2. Remove bin1, REP 11.5-130. Figure 1, remove the spring.
2
Insert long nosed pliers through the spring
2
Twist the piers to compress the spring
3
Twist the pliers to compress the spring
3
Twist the spring away from the belt
4 1
Insert long nosed piers through the spring Hook the leg of the spring over the belt
4
Release the tension in the spring and remove from the belt
5
Allow the spring to tension the belt and remove the pliers
Figure 1 Removing spring
Replacement
1. Figure 2, replace the spring. 2. Install bin 1, REP 11.5-130.
Figure 2 Replacing spring
Repairs/Adjustments
REP 11.8-130
July 2005 4-260
REP 11.9-130 HCSS Castors

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Separate the HCSS from the machine, REP 11.19-130. If removing the rear non-adjustable castor, remove the rear cover, REP 11.1-130.
3.
Figure 1, remove a non-adjustable castor.
1
Place two reams of paper at the front or rear of the HCSS
2
Remove the relevant screw.
Figure 1 Removal of non-adjustable castors 4. Figure 2, remove or adjust an adjustable castor.
July 2005 4-261
Repairs/Adjustments
REP 11.9-130
REP 11.10-130 Hole Punch Motor and Coupling

Parts List on PL 11.38, PL 11.36 Removal WARNING
2
Tilt the HCSS sufficiently to slide the paper reams under the base 1. 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. Remove the HCSS top cover, HCSS rear cover and HCSS upper left cover, REP 11.1130. Figure 1, remove the hole punch motor.
1
Remove two screws
1
Place two reams of paper at the front or rear of the HCSS
3
To adjust the height of the HCSS, rotate the hand wheel in the appropriate direction. To remove the castor, unscrew in the direction of the arrow
Figure 2 Caster removal or adjustment
2
Disconnect the harness and remove the motor Figure 1 Hole punch motor removal 3. Remove the hole punch unit, PL 11.36 Item 12. Remove the hole punch motor coupling by pulling from the shaft.
Replacement
Reverse the removal procedure to install the HCSS castors.
Replacement
Reverse the removal procedure to replace the hole punch motor.
Repairs/Adjustments
REP 11.9-130, REP 11.10-130
July 2005 4-262
NOTE: When replacing the hole punch motor coupling, unsure that it is located against the shoulder on the shaft.
REP 11.11-130 Upper Paper Guide

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the top cover, REP 11.1-130. Figure 1, remove the front and rear supports.
1
Remove 2 screws and rear support
2
Remove 2 screws and front support
Figure 1 Removing supports
July 2005 4-263
Repairs/Adjustments
REP 11.10-130, REP 11.11-130
3.
Figure 2, Remove the upper paper guide.
REP 11.12-130 Diverter Gate and Solenoid

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. Remove the HCSS top cover, rear cover upper left cover and front cover, REP 11.1-130. Remove one screw and the diverter solenoid cover, PL 11.36 Item 2. Remove the upper paper guide, REP 11.11-130. Figure 1, prepare to remove the diverter gate.
2
Release the guide from the 4 locating features and remove
1
Remove 4 screws
Figure 2 Removing guide
Replacement
Reverse the removal procedure to replace the upper paper guide.
Repairs/Adjustments
REP 11.11-130, REP 11.12-130
July 2005 4-264
2
Remove the two E clips. One at each end of the shaft.
2
Push the diverter gate fully to the rear
1
Remove 2 screws, disconnect the harness and remove the solenoid.
1
Carefully push the lever past the shaft to rest against the inner baffle
3
Remove two bearings. One at each end of the shaft.
3
Carefully bend the centre of the diverter gate upwards and remove Figure 1 Preparation 5. Figure 2, remove the diverter gate. Figure 2 Diverter gate removal
Replacement
Reverse the removal procedure to install the diverter gate.
July 2005 4-265
Repairs/Adjustments
REP 11.12-130
REP 11.13-130 Mylar Guide Assembly

Parts List on PL 11.40 Purpose
This procedure is used to repair the following parts: Mylar guide reel, PL 11.40 Item 4. Mylar guide torsion spring, PL 11.40 Item 5. Mylar guide clamp, PL 11.40 Item 7. Pulley gear, PL 11.40 Item 9. Drive belt, PL 11.40 Item 10. Shaft, PL 11.40 Item 15. Mylar guide, PL 11.40 Item 16.
2
Move the metal end of the guide towards the front or rear and unhook from the hole in the compiler carriage frame
Removal WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Open the HCSS front door and cheat the front door interlock. Enter dC330 code 11-016 to move the compiler carriage to the lowest position.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 2. 3. 4. 5. 6. Remove the HCSS top cover, rear cover and front door, REP 11.1-130. Remove bin 0, PL 11.30 Item 15. Remove the bin 1 assembly, REP 11.5-130. Remove the upper paper guide, REP 11.11-130. Figure 1, release the mylar guide.
1
3
Carefully allow the mylar guide to be rolled upwards by the spring
Figure 1 Release the mylar guide 7. Figure 2, loosen the belt tensioner.
Repairs/Adjustments
REP 11.13-130
July 2005 4-266
1
Loosen screw 3 turns
1
2
Figure 2 Belt tensioner 8. Figure 3, remove the mylar guide reel bearings. 9.
Figure 3 Bearing removal Figure 4, remove the pulley/gear and drive belt.
July 2005 4-267
Repairs/Adjustments
REP 11.13-130
1 2
Remove the pulley/gear Push the assembly to the rear
3
Remove belt
1
Remove E-clip
3 2
Remove the shaft from the front hole Remove the assembly
Figure 4 Belt drive 10. Roll the mylar guide fully onto the guide reel. 11. Figure 5, remove the mylar guide reel assembly.
Figure 5 Guide reel assembly 12. Figure 6, remove the mylar guide, mylar guide clamp, torsion spring and gear.
Repairs/Adjustments
REP 11.13-130
July 2005 4-268
3 3
Remove 3 screws Remove the shaft from the mylar guide reel
4
Remove the mylar guide clamp and mylar guide
1
Remove E-clip and front cap
2
Remove E-clip and rear cap
1
Remove gear and spring
Figure 7 Shaft removal
Replacement
1. 2. Re-assemble the mylar guide reel, shaft and end caps. Figure 8, install the mylar guide and clamp.
2
Fully unwind the mylar guide
Figure 6 Mylar guide 13. Figure 7, Remove the shaft.
July 2005 4-269
Repairs/Adjustments
REP 11.13-130
3
Install 3 screws
1
Engage spring in hook of guide reel
2
Slide the gear on the shaft and engage spring in slot
1
Round hole must be at the front of the guide reel
2
Position the clamp
Figure 8 Mylar guide position 3. 4. Roll the mylar guide fully onto the guide reel. Figure 9, install the torsion spring and gear. 5.
Figure 9 Spring location Install the following components by reversing the removal procedure: 6. Mylar guide reel assembly. Belt drive. Mylar guide reel bearings.
Figure 10, set the position of the mylar guide to correctly tension the torsion spring.
Repairs/Adjustments
REP 11.13-130
July 2005 4-270
1
Slide the small belt off the pulley
3
Slide the small belt on the pulley
2
Rotate the mylar guide drum using the belt until the free end of the mylar guide aligns with the step in the frame
Figure 10 Spring tension 7. Figure 11, Connect the mylar guide to the compiler carriage.
July 2005 4-271
Repairs/Adjustments
REP 11.13-130
Correct 1
Hook the mylar guide into the hole in the compiler carriage frame Mylar guide is flush with the compiler carriage frame top
Incorrect 2
Slide the hook to the centre of the carriage hole Mylar guide is inboard of the compiler carriage frame top
Incorrect
Mylar guide is outboard of the compiler carriage frame top
Figure 11 Mylar guide attachment 8. Reverse the removal procedure to install the remainder of the components.
Repairs/Adjustments
REP 11.13-130
July 2005 4-272
REP 11.14-130 Vertical Transport Belts and Pre-compile Pulleys

1
Loosen screw
2
Slide tensioner bracket fully upwards
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the compiler carriage assembly, REP 11.2-130. Lay the mylar guide over the input guide. Figure 1, remove the drive pulley.
3
Tighten screw
4
Remove the belt from around the drive pulley
5
Remove E-clip and drive pulley
Figure 1 Belt removal 4. Figure 2, release the belts from the upper pre-compile pulleys.
July 2005 4-273
Repairs/Adjustments
REP 11.14-130
1
Remove E-clip and bearing at each end of the shaft
3
Remove the bracket
1
Use a hex driver to remove 2 screws
2 2
Push shaft to the rear to release the belts Use a ratchet wrench and 5.5mm socket to remove 2 screws
5
Remove the upper pre-compile pulley 6. Figure 3 bracket removal Figure 4, remove the vertical transport belts.
3
Slide belts off the upper pulley
4
Rest the belts on top of the frame
Figure 2 Release belts 5. Figure 3, remove the bracket.
Repairs/Adjustments
REP 11.14-130
July 2005 4-274
Replacement
1. 2. 3. 4. 5. 6. 7. Install belts over the frame. Re-locate the frame and install the bearing, washer, E-clip and 2 screws. Place belts over the upper pre-compile pulleys, but between pre-compile lower pulleys. Lift the upper shaft into position and install the bearing and E-clip. Position the belts onto the lower pre-compile pulleys. Reverse the removal procedure to replace the remainder of the removed components. Tension the mylar guide, refer to REP 11.13-130.
4
Lift the rear of the frame
3
Pull frame rearward to release from hook.
2
Remove E-clip washer and bearing from both ends of the lower pre-compile pulley shaft
1
Remove 2 screws
5
Remove belts through the gap under the frame
Figure 4 Belt removal
July 2005 4-275
Repairs/Adjustments
REP 11.14-130
REP 11.15-130 Vertical Transport Nip Rollers

Parts List on PL 11.40 Removal
NOTE: The vertical transport contains eight identical nip rollers, the repair procedure is identical for all.
REP 11.16-130 Chad Full Bin Sensor, Actuator and Spring

WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. Remove the chad bin. Separate the HCSS from the machine, REP 11.19-130. Remove the HCSS top cover, rear cover, upper left cover, front door and front cover, REP 11.1-130 Figure 1, remove the cover.
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Open the HCSS front door. Figure 1, Remove a vertical transport nip roller.
1
Pinch the legs together
2
Gently bend the cover to release the dowels
3
Hold the spring and remove together with the nip roller assembly
2
Slide the nip roller assembly partially out
1
Remove two screws Figure 1 Roller removal
Figure 1 Cover removal 5. Figure 2, remove the screws securing the docking bracket and the chad bin support.
Replacement
Reverse the removal procedures to replace the vertical transport nip rollers.
Repairs/Adjustments
REP 11.15-130, REP 11.16-130
July 2005 4-276
1
Remove eight screws.
2 1
Lift the docking bracket to release the hooks Lift the support to release the hooks
Figure 2 Preparation for bracket removal 6. Figure 3, remove the chad bin support. 7.
Figure 3 Chad bin support removal Figure 4, remove the chad bin sensor and/or actuator.
July 2005 4-277
Repairs/Adjustments
REP 11.16-130
1
Press the actuator pivots through the chad bin support
REP 11.17-130 Transport Motor 1A, Motor Damper and Drive Belt
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the rear cover, REP 11.1-130 Figure 1, loosen the belt.
2
Remove the actuator and spring
4 3
Disconnect the harness from the sensor Release the legs of the sensor and remove
Figure 4 Sensor/actuator removal
Replacement
Reverse the removal procedure to replace the chad bin sensor actuator and/or sensor.
1
NOTE: Ensure that the spring below the actuator is correctly located on the raised sections of the actuator and chad bin support. Loosen the belt tensioner screw, fully loosen the belt, then tighten the screw
Figure 1 Loosening the belt 3. Figure 2, remove the belt.
Repairs/Adjustments
REP 11.16-130, REP 11.17-130
July 2005 4-278
REP 11.18-130 Transport Motor 1B, Motor Damper and Drive Belt
Parts List on PL 11.38 Removal WARNING 3
Remove the belt Take care during this procedure. Sharp edges may be present that can cause injury.
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the rear cover, REP 11.1-130 Figure 1, loosen the belt.
1
Loosen two screws on the motor bracket
2
Slide the motor and bracket off the screws
1
Loosen the belt tensioner screw, fully. Loosen the belt, then tighten the screw.
Figure 1 Loosening the belt 3. Figure 2 Belt removal 4. 5. 1. 2. Disconnect the motor harness if necessary. Remove 2 screws to remove the motor from the motor damper. Reverse the removal procedure to replace the drive belt. Loosen the belt tensioner screw, allow the belt tensioner to tension the belt, then tighten the belt tensioner screw. Figure 2, remove the belt.
Replacement
July 2005 4-279
Repairs/Adjustments
REP 11.17-130, REP 11.18-130
2
Remove the pulley
REP 11.19-130 HCSS Un-Docking

Removal
CAUTION Do not show the customer how to un-dock the HCSS. 1. Release the jam clearance latch and fully open the gap between the machine and the HCSS. Figure 1, move the HCSS away from the machine
1
Remove the K-L clip 2.
2
Roll the HCSS away from the machine
5 3
Loosen two screws on the motor bracket Remove the drive belt from the pulleys
1
Feel under the docking latch bracket and release the docking latch by pulling the lever forward
4
Figure 1 Docking latch location Figure 2 Belt removal 4. 5. 1. 2. Disconnect the motor harness if necessary. Remove 2 screws to remove the motor from the motor damper. Reverse the removal procedure to replace the drive belt. Loosen the belt tensioner screw, allow the belt tensioner to tension the belt, then tighten the belt tensioner screw. 3. Disconnect the harnesses between the machine and the HCSS if necessary.
Replacement
Reverse the removal procedure to replace the HCSS.
Replacement
Repairs/Adjustments
REP 11.18-130, REP 11.19-130
July 2005 4-280
REP 11.20-130 CC Ejector Motor Assembly and Ejector Home Sensor

1
Release the harness from the retainers and disconnect at the motor and sensor
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage assembly, REP 11.2-130. Figure 1, remove the compiler carriage cross piece.
1
Remove 1 screw at either end of the cross member
4
Use a small screwdriver to release the sensor from the
3
Slide motor assembly across and remove
2
Remove screw
Figure 2 Removing the motor and sensor
Replacement
Reverse the removal procedure to replace the ejector motor assembly and home sensor.
3
Release the connecting rod from the crankshaft
2
Bend open the frame to release the cross piece from the locating dowels
Figure 1 Removing the cross member 3. Figure 2, remove the ejector motor assembly and home sensor.
July 2005 4-281
Repairs/Adjustments
REP 11.20-130
REP 11.21-130 CC Paddle Roll Motor Assembly and Paddle Roll Home Sensor
2
Lift the motor assembly and disengage the worm from the bearing
1
Remove 2 screws Drive lugs Worm
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the top cover, REP 11.1-130. CAUTION Do not loose the white plastic worm on the end of the motor spindle. It is a slide fit on the motor spindle. 2. Figure 1, remove the motor assembly.
4
Disconnect motor harness and sensor harness Bearing
3
Shutter is shown removed for clarity Remove screw and ground wire
Figure 1 Motor assembly removal 3. Remove the motor, if necessary, by removing the remaining screw.
Repairs/Adjustments
REP 11.21-130
July 2005 4-282
4. 1. 2. 3. 4. 5.
Remove the sensor, if necessary, by releasing the sensor legs. If necessary, install the sensor and/or motor in the bracket. Reconnect the ground wire and harnesses. Ensure that the white plastic worm is fully located on the drive lugs of the motor, Figure 1. Locate the motor assembly, ensuring that the nose of the white plastic worm is located in the bearing in the frame, Figure 1, install the two securing screws. Reinstall the top cover.
REP 11.22-130 CC Top Baffle Assembly

This procedure is used to repair the following components: Carriage top baffle, PL 11.47 Item 12. Carriage top baffle return spring, PL 11.47 Item 13. Top baffle idler, PL 11.47 Item 14. Top baffle idler spring, PL 11.47 Item 15.
Replacement
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage, REP 11.2-130. Figure 1, remove the top baffle assembly
July 2005 4-283
Repairs/Adjustments
REP 11.21-130, REP 11.22-130
2
Slide the idler from under the hooks
1
Press down on the idler
1
Loosen 2 screws, 2 turns each
2
Use a flat bladed screwdriver to carefully move the baffle pivot out of the frame
3
Hold the spring with a small screwdriver, remove the idler and spring
3
Release the spring from the baffle (see note)
Figure 1 Removing the top baffle assembly NOTE: If only new idlers and springs are being installed, it is easier to leave the carriage top baffle return spring connected. 3. Figure 2, if required, remove the idlers and springs from the baffle.
Figure 2 Removing the idlers and springs
Replacement
Reverse the removal procedure to replace the top baffle assembly and components.
Repairs/Adjustments
REP 11.22-130
July 2005 4-284
REP 11.23-130 Compiler Sensor

3.
Figure 2, remove the sensor cover.
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage, REP 11.2-130. Figure 1, improve the access to the area
1
Remove the harness cover by releasing the two legs
3
Remove the cover
1
Remove 2 screws
2
Slide the cover to the rear to align with the notch
Figure 2 Cover removal 4. Release the sensor lugs from the mounting using a small screwdriver and disconnect the sensor from the harness.
2
Open the top baffle. Use adhesive tape to fix the top baffle in the open position. Figure 1 Improving access
Replacement
Reverse the removal procedure to replace the compiler carriage entry sensor. Ensure the harness cover removed in Figure 1, is correctly installed so that it does not interfere with jam clearance latch 5d.
July 2005 4-285
Repairs/Adjustments
REP 11.23-130
REP 11.24-130 CC Entrance Baffle and Springs

2
Unhook spring
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the compiler sensor, REP 11.23-130. Remove the carriage PWB from its mounting but do not disconnect any PJs from the PWB, refer to REP 11.4-130. Figure 1, remove the CC entrance baffle.
3
Disconnect ground wire
4
Remove 4 screws
1
Remove 2 entrance baffle springs (1 each end)
5
Remove the baffle assembly Figure 1 Removing the entrance baffle
Replacement
Reverse the removal procedure to replace the CC entrance baffle assembly.
Repairs/Adjustments
REP 11.24-130
July 2005 4-286
REP 11.25-130 Elevator belt drive pulleys

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the front and rear elevator belt tensioner spring, REP 11.8-130. Remove the compiler carriage elevator motor and bracket, REP 11.6-130. Figure 1, remove the lower carriage shaft.
1
Remove E-clip and pulley
2
Feed the shaft assembly though the belt loops and remove from the rear
2
1
Remove 2 screws
Figure 2 Pulley removal
Replacement
Figure 1 Shaft removal 4. Figure 2, remove the elevator belt drive pulleys. Reverse the removal procedure to replace the elevator belt drive pulleys
July 2005 4-287
Repairs/Adjustments
REP 11.25-130
REP 11.26-130 CC Stapling Unit Traverse Motor

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler PWB, REP 11.4-130. Figure 1, remove the stapling unit traverse motor.
Ground connector
2
Remove the motor
1
Remove 2 screws
Figure 1 Motor removal
Replacement
Reverse the removal procedure to replace the stapling unit traverse motor. NOTE: Ensure that the ground connector, Figure 1, is trapped between the motor flange and the compiler frame.
Repairs/Adjustments
REP 11.26-130
July 2005 4-288
REP 11.27-130 Transport Motor 2 and Motor Damper

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the carriage PWB, but only disconnect sufficient PWB connectors to allow access to the motor screws, refer to REP 11.4-130. Figure 1, remove transport motor 2.
1
Loosen screw, move tensioner fully upward, tighten screw
3
Remove the motor
Ground connector
2
Remove 2 screws
Figure 1 Motor removal 3. 1. 2. 3. Remove 2 nuts to separate the motor damper from the motor. Reverse the removal procedure to replace transport motor 2. Ensure that the ground connector is secured with the lower motor screw, Figure 1. Loosen the tensioner screw, allow the spring to tension the belt, then tighten the tensioner screw, Figure 1.
Replacement
July 2005 4-289
Repairs/Adjustments
REP 11.27-130
REP 11.28-130 CC Eject Roll Motor

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the compiler carriage assembly, REP 11.2-130. Remove the carriage PWB, REP 11.4-130. Figure 1, remove the CC eject roll motor.
1
Remove E-clip, pulley and belt
2 3
Remove the motor Remove 3 nuts Ground connector
Replacement
1. 2. Reverse the removal procedure to replace the CC eject roll motor. Ensure that the ground connector is secured with the lower motor nut, Figure 1.
Repairs/Adjustments
REP 11.28-130
July 2005 4-290
REP 11.29-130 CC Kicker Assembly

This procedure is used to repair the following components: Kicker Solenoid, PL 11.49 Item 4. Compiler carriage bin height sensor, PL 11.49 Item 5. Compiler carriage 90% full sensor, PL 11.49 Item 5. Return spring, PL 11.49 Item 16. Kicker fingers, PL 11.49 Item 19.
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the compiler carriage, REP 11.2-130. Remove the rear tamper drive belt by pushing the belt from the motor pulley where there is no flange. Figure 1, remove the kicker assembly.
July 2005 4-291
Repairs/Adjustments
REP 11.29-130
6 3
Remove screw
2
Disconnect the ground connector and 3 harnesses
1
Remove screw
Remove the assembly, being careful not to damage the kicker fingers
5
Remove the E-clip, slide the tamper shaft to the rear
4
Pivot the assembly to improve access
Figure 1 Removal 4. Figure 2, dismantle the components of the kicker assembly as necessary.
Repairs/Adjustments
REP 11.29-130
July 2005 4-292
REP 11.30-130 CC Tray Hold Solenoid Assembly

Release the legs to remove a sensor

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage, REP 11.2-130. Figure 1, remove the tray hold solenoid.
Carefully spring the frame apart to remove the kicker fingers and return spring
Remove 2 screws to remove the solenoid, release the spring from the plunger Figure 2 Dismantling
Replacement
Reverse the removal procedure to replace the kicker assembly components.
July 2005 4-293
Repairs/Adjustments
REP 11.29-130, REP 11.30-130
1
Disconnect harness
3
Remove solenoid and linkage
Short screw Long screw with earth tag
2
Remove 2 screws
Figure 1 Solenoid removal
Replacement
CAUTION Ensure the short and long screw are installed in the correct location, Figure 1. Reverse the removal procedure to replace the tray hold solenoid assembly. NOTE: Ensure that the solenoid is positioned on the locating dowels.
Repairs/Adjustments
REP 11.30-130
July 2005 4-294
REP 11.31-130 CC Stapler Mount and Traverse Shaft Assembly

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. Remove the compiler carriage, REP 11.2-130. Remove the staple head assembly, REP 11.3-130. Remove the stapling unit traverse motor, REP 11.26-130. Figure 1, remove the stapler mount and traverse shaft assembly.
July 2005 4-295
Repairs/Adjustments
REP 11.31-130
4
Slide out the stapler mount and traverse shaft assembly
1
Remove screw and slide out shaft
3 2
Remove E-clip, gear and bearing Remove E-clip and bearing
Figure 1 Assembly removal 5. Unscrew the traverse shaft from the stapler mount.
Replacement
Reverse the removal procedure to replace the stapler mount and traverse shaft assembly.
Repairs/Adjustments
REP 11.31-130
July 2005 4-296
REP 11.32-130 CC Transport Shaft Assembly

This procedure is used to repair the following components: Transport shaft, PL 11.49 Item 8. Transport shaft pulley, PL 11.49 Item 9. Transport shaft kit, PL 11.49 Item 10. Guide roller, PL 11.49 Item 11. Compiler belt kit, PL 11.49 Item 12. Feed chute, PL 11.49 Item 13.
Removal WARNING
2
Remove 2 E-clips, pulley and bearing
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove transport motor 2, REP 11.27-130. Figure 1, prepare to remove the transport shaft assembly.
1
Remove E-clip and bearing Figure 1 Preparation 3. Figure 2, Remove the transport shaft assembly.
July 2005 4-297
Repairs/Adjustments
REP 11.32-130
2
Remove 3 screws
1
Slide out the transport shaft
2
Wrap the belt around the roller and press the roller out and remove (2 places)
Figure 3 Dismantling
Replacement
Reverse the removal procedure to replace the transport shaft assembly and components.
1
Ensure stapler unit is fully to the front
3
Hold the compiler tray down and slide the transport shaft assembly rearwards as far as possible
4
Pull the front of the shaft past the stapler and remove the assembly
Figure 2 Removal 4. Figure 3, dismantle the components of the transport shaft assembly.
Repairs/Adjustments
REP 11.32-130
July 2005 4-298
REP 11.33-130 Docking Latch Components

This procedure is used to repair the following components Docking Release latch, PL 11.34 Item 13. Release bracket, PL 11.34 Item 11. Docking interlock switch (S11-300A), PL 11.34 Item 3. Docking pivot interlock switch (S11-300B), PL 11.34 Item 5. Restraining cable, PL 11.34 Item 1.
4
Open the bracket as far as possible
Removal WARNING
1
Release the latch, open the bracket fully
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Un-dock the HCSS from the machine, REP 11.19-130. Figure 1, release the restraining cable.
2
Remove screw
3
If a new restraining cable is being installed, remove screw
Figure 1 Restraining cable 3. Figure 2, remove the docking latch bracket rear cover.
July 2005 4-299
Repairs/Adjustments
REP 11.33-130
3
Disconnect the spring and remove the bracket
3
Remove the cover
2
Release 2 dowels from the holes
2
Twist the bracket counterclockwise and lift off the top dowel (2 places)
1
Snap the lower fitting apart (2 places)
Figure 3 Release bracket 5. Figure 4, if necessary, remove the docking release latches.
1
Remove 2 screws
Figure 2 Cover removal 4. Figure 3, Remove the release bracket.
Repairs/Adjustments
REP 11.33-130
July 2005 4-300
2
Push out the pin (2 places) using a small screwdriver
3
Remove the latch (2 places)
Disconnect the harness and press together the catches to remove the docking interlock switch
Disconnect the harness and remove 2 screws to remove the docking pivot interlock switch
Figure 5 Switches removal
1
Remove E-clip (2 places)
Replacement
Reverse the removal procedure to replace the removed components.
Figure 4 Latch removal 6. Figure 5, if necessary, remove the docking interlock switch or the docking pivot interlock switch.
July 2005 4-301
Repairs/Adjustments
REP 11.33-130
REP 11.34-130 Compiler Carriage Belt Grips

2
Remove 3 screws
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage assembly, REP 11.2-130. Figure 1, remove the compiler carriage belt grips.
1
Remove 3 screws and the front grip
3
Cut the cable tie and remove the rear grip
Figure 1 Removing grips
Replacement
Reverse the removal procedure to replace the compiler carriage belt grips.
Repairs/Adjustments
REP 11.34-130
July 2005 4-302
REP 11.35-130 Bin 1 or Bin 2 Offset Motor and Offset Sensor

2
Remove 1 E-clip and gear/crank
3
Remove 1 E-clip and the gear
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the bin 1 or bin 2 tray assembly by disconnecting the harness, removing the thumbscrew and pulling the tray assembly off the support. Figure 1, remove the bin lower support.
4
Remove 2 screws and the motor
1
Pinch the sensor legs together, remove the sensor and disconnect the harness
5
Figure 2 Component removal
1
Remove 4 screws
2
Remove the bin lower support Figure 1 Support removal
Replacement
Reverse the removal procedure to replace the bin 1 or bin 2 offset motor and offset sensor. NOTE: Ensure the peg of the gear/crank locates in the slot of the tray.
3.
Figure 2, remove the bin offset sensor and bin offset motor.
July 2005 4-303
Repairs/Adjustments
REP 11.35-130
REP 11.36-130 Bin 1 or Bin 2 Elevator Motor and Bearing

NOTE: The elevator motor worm and gears are greased, take care not to contaminate other parts of the machine with the grease. Wear protective gloves if desired.
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the bin 1 or bin 2 tray assembly by disconnecting the harness, removing the thumbscrew and pulling the tray assembly off the support. Remove the rear cover, REP 11.1-130. Figure 1, remove the elevator motor.
1
Remove E-clip and gear
2
3
Remove 2 screws, slide the motor down
4
Disconnect the harness and remove the motor
Replacement
Reverse the removal procedure to replace the bin 1 or bin 2 elevator motor.
Repairs/Adjustments
REP 11.36-130
July 2005 4-304
REP 11.37-130 Entry Sensor and Punch Position Sensor

1
Remove 3 screws
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. Remove the rear cover and upper left cover, REP 11.1-130. If installed, remove the hole punch unit, PL 11.36 Item 12. Remove the lower left cover, PL 11.30 Item 22. Remove the sensor cover, PL 11.38 Item 11. Figure 1, remove the sensor.
2
Move the front of the tie bar to the right and release the rear from the dowels
4
Remove screw and sensor, disconnect the harness
3
Rotate the assembly to access the screws
Figure 1 Sensor removal
Replacement
Reverse the removal procedure to replace the entry sensor and punch position sensor.
July 2005 4-305
Repairs/Adjustments
REP 11.37-130
REP 11.38-130 2nd to Top Exit Sensor

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the HCSS top cover, REP 11.1-130. Figure 1, remove the 2nd to top exit sensor.
1
Remove screw and securing block.
3
Disconnect the sensor harness and remove the sensor.
2
Use a small screwdriver to release the sensor legs.
Replacement
Reverse the removal procedure to replace the 2nd to top exit sensor.
Repairs/Adjustments
REP 11.38-130
July 2005 4-306
REP 11.39-130 CC Shutter

2
Slide the shutter to the front, release the pin from the rear
3
Unhook the springs from the shutter
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the CC eject housing assembly, REP 11.41-130. Figure 1, remove the CC shutter.
1
Remove the screw
5
Release the pin from the front and remove the shutter
4
Un-snap the middle fixings
Figure 1 Shutter removal
Replacement
Reverse the removal procedure to replace the CC shutter.
July 2005 4-307
Repairs/Adjustments
REP 11.39-130
REP 11.40-130 CC Nip Shaft Components

This procedure is used to repair the following components: Nip roll, PL 11.48 Item 2. Nip shaft, PL 11.48 Item 3. Nip spring, PL 11.48 Item 4.
2
Open the top baffle and fix in the open position using adhesive tape
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage assembly, REP 11.2-130. Figure 1, improve the access to the area.
1
Remove the harness cover
Figure 1 Improving access 3. Figure 2, remove the entrance baffle cover.
Repairs/Adjustments
REP 11.40-130
July 2005 4-308
1
Remove 2 screws
3
Remove the cover
1
Remove 2 springs
3
Slide the rolls off the shaft
2
lift out the nip shaft with rolls
2
Figure 3 Nip shaft removal
Replacement
Reverse the removal procedure to replace the nip shaft, nip springs and nip rolls.
Figure 2 Cover removal 4. Figure 3, remove the nip shaft, nip springs and nip rolls.
July 2005 4-309
Repairs/Adjustments
REP 11.40-130
REP 11.41-130 CC Eject Housing Assembly

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage assembly, REP 11.2-130. Figure 1, remove the compiler carriage cross member
3
1
2
Bend open the frame to release the cross member
Figure 1 Removing the cross member 3. Figure 2, prepare to remove the CC eject housing assembly.
Repairs/Adjustments
REP 11.41-130
July 2005 4-310
1
Remove 2 screws marked A. Release the harness clamp
2 5
Disconnect the sensor harness Disconnect the motor and sensor harnesses
3 4
Disconnect 2 ground terminals Remove the screw. Release the ground connector
Figure 2 Preparation 4. Figure 3, remove the CC eject housing assembly.
July 2005 4-311
Repairs/Adjustments
REP 11.41-130
1
Use a flat blade screwdriver to release the pivot pin from the hole
2 3
Remove the CC ejector housing assembly Raise the front of the housing carefully guiding the CC shutter out of the track
Figure 3 Housing removal
Replacement
Reverse the removal procedure to replace the CC ejector housing assembly. NOTE: Ensure that the front and rear pivot pins are located in the pivot holes
Repairs/Adjustments
REP 11.41-130
July 2005 4-312
REP 11.1-170 HCSS BM Covers

3
Remove 2 screws
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. NOTE: All major HCSS BM covers are dealt with in this procedure, only remove the covers listed in the procedure that you are performing. Remove the HCSS BM covers as follows: 1. Figure 1, top cover removal.
2
Remove 2 screws
1
Fold the bin 0 pivot tray and bin 0 base tray.
4
5
Remove the top cover.
Figure 1 Top cover removal 2. Figure 2, rear cover removal.
July 2005 4-313
Repairs/Adjustments
REP 11.1-170
3
Remove one screw
4
Remove the rear cover
1
Remove screw
2
Remove 4 screws
2
Remove 6 screws
1
Remove the harness from the retainer.
3
Release the base of the cover from the frame
Figure 2 Rear cover removal 3. 4. Front door removal; remove the lower hinge pin and slide the door from the upper pivot pin, refer to PL 11.60. Figure 3, front cover removal. 5. 6.
Figure 3 Front cover removal Hole punch access cover removal, remove 2 thumb screws, refer to PL 11.60 Item 3. Upper left cover removal, remove two screws, refer to PL 11.60 Item 1.
Replacement
Reverse the removal procedure to install the HCSS BM covers.
Repairs/Adjustments
REP 11.1-170
July 2005 4-314
REP 11.2-170 Compiler Carriage Assembly

2
Cut 2 tie-wraps
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the top cover, rear cover, front door and front cover, REP 11.1-170. Remove bin 1, REP 11.5-170. Figure 1, disconnect the harnesses.
1
Release the harnesses between the HCSS PWB and carriage PWB from the bridge
3
Disconnect PJ401, PJ412, PJ411 and PJ410 from the carriage PWB
4
Disconnect the earth wire
Figure 1 Disconnect the carriage PWB
July 2005 4-315
Repairs/Adjustments
REP 11.2-170
4.
Figure 2, move the stapler assembly inboard by about 75 mm (3 inches), by turning the stapler traverse screw with a 5.5 mm nut driver.
WARNING
Use safe handling procedures, GP 16 when removing the module. The module is heavy. NOTE: The carriage assembly weighs approximately 5.5Kg (12lb). CAUTION Do not damage the compiler sensor, when removing the compiler carriage assembly. 5. Figure 3, remove the locking block.
2
Remove the support
3
Remove the clamp and support
Stapler transverse shaft
Figure 2 Stapler transverse shaft
1
Remove the jam clearance knob
Figure 3 Locking block removal 6. Fully pull out the BM module, PL 11.65 Item 1.
Repairs/Adjustments
REP 11.2-170
July 2005 4-316
7.
Remove the BM support bracket, PL 11.68 Item 4.
8.
Figure 4, release the compiler carriage assembly from the frame.
1
Support the weight of the compiler carriage, remove two screws
2
Push the carriage assembly towards the rear until the front belt grip clears the front frame
4
Push the carriage assembly towards the front until the rear belt grip clears the rear frame
3
5
Figure 4 Releasing the carriage assembly
July 2005 4-317
Repairs/Adjustments
REP 11.2-170
9.
Figure 5, remove the compiler carriage assembly.
2
Pull the front of the carriage through the frame.
REP 11.3-170 Staple Head Unit 1 Assembly and SH1 Paper Sensor
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. Remove the top cover, REP 11.1-170. Remove bin 0, PL 11.60 Item 14. Remove the upper paper guide, REP 11.8-170. Remove bin 1, REP 11.5-170. Figure 1, lower the front of the compiler carriage.
1
Tilt the compiler carriage clockwise.
3
Remove the carriage.
Figure 5 Removing the compiler carriage assembly
Replacement
Reverse the removal procedure to replace the compiler carriage assembly.
Repairs/Adjustments
REP 11.2-170, REP 11.3-170
July 2005 4-318
3
Remove 2 screws
3
Push guide to the right
2
Remove 2 screws
4
Lower the front of the carriage
1
Remove the front support
2
Support the weight of the compiler carriage
1
Unhook spring
Figure 1 Carriage position 6. Figure 2, release the compiler input guide. Stapler traverse shaft
Figure 2 Compiler input guide 7. 8. 9. Remove the staple head cover (one screw). Return the compiler carriage to the original position and secure with the two top screws. Figure 3, remove the compiler staple head assembly.
July 2005 4-319
Repairs/Adjustments
REP 11.3-170
2
Press in both lugs at one end and lift the sensor at that end
3 3
Remove the staple head
2
Remove two screws
1
Rotate the stapler traverse shaft to align screws with holes
Press in both lugs at the other end and lift the sensor to remove
1
Disconnect the sensor harness Viewed from above
Figure 3 Staple head removal 10. Figure 4, remove the SH1 paper sensor.
Figure 4 Sensor removal 11. Disconnect the harness from the staple head.
Replacement
Reverse the removal procedure to replace the staple head assembly.
Repairs/Adjustments
REP 11.3-170
July 2005 4-320
REP 11.4-170 Carriage PWB

WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage, REP 11.2-170. Figure 1, remove the harness cover and support.
1
Un-clip the harness cover by releasing the two latches
2
Remove screw and release the support from the top mounting
Figure 1 Harness cover and support 3. Figure 2, remove the carriage PWB.
July 2005 4-321
Repairs/Adjustments
REP 11.4-170
REP 11.5-170 Bin 1 Assembly

WARNING 2
Remove screw Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply, while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. Remove the HCSS BM top cover, rear cover, front door and front infill cover, REP 11.1170. Release the harness to bin 1 from the harness support next to the HCSS PWB. Disconnect PJ416 and PJ424. Figure 1, remove the bin assembly.
1
Disconnect all connectors on the PWB
3
Lift PWB from retainers
Figure 2 Carriage PWB removal
Replacement
Reverse the removal procedures to replace the carriage PWB. Ensure the harness cover removed in Figure 1, is correctly installed so that it does not interfere with jam clearance latch 5d.
Repairs/Adjustments
REP 11.4-170, REP 11.5-170
July 2005 4-322
REP 11.6-170 HCSS BM Castors

WARNING 1
Remove screw Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Un-dock the HCSS BM from the machine, REP 11.13-170. If removing the rear non-adjustable castor, remove the rear cover, REP 11.1-170. Figure 1, remove a non-adjustable castor.
2
Remove screw
3
Lift and remove the bin assembly
Figure 1 Bin 1 assembly removal
Replacement
Reverse the removal procedures to replace the bin 1 assembly.
July 2005 4-323
Repairs/Adjustments
REP 11.5-170, REP 11.6-170
2
Tilt the HCSS BM sufficiently to slide the paper reams under the base
3
Remove the screw
1
Place two reams of paper at the front or rear of the HCSS BM
1
Place two reams of paper at the front or rear of the HCSS BM
3
To adjust the height of the HCSS BM, rotate the hand wheel in the appropriate direction. To remove the castor, unscrew in the direction of the arrow
2
Remove the screw.
Figure 2 Adjustable castor
Replacement
Reverse the removal procedure to install the HCSS BM castors.
Figure 1 Removal of non-adjustable castors 4. Figure 2, remove or adjust an adjustable castor.
Repairs/Adjustments
REP 11.6-170
July 2005 4-324
REP 11.7-170 Hole Punch Motor and Coupling

NOTE: When replacing the hole punch motor coupling, ensure that it is located against the shoulder on the shaft.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the HCSS BM top cover, rear cover and upper left cover, REP 11.1-170. Figure 1, remove the hole punch motor, PL 11.70 Item 7.
1
Remove two screws
2
Disconnect the harness from the motor and remove the motor
Figure 1 Hole punch motor removal 3. Remove the hole punch unit, PL 11.66 Item 12. Remove the hole punch motor coupling by pulling from the shaft.
Replacement
Reverse the removal procedure to install the hole punch motor.
July 2005 4-325
Repairs/Adjustments
REP 11.7-170
REP 11.8-170 Upper Paper Guide

3.
Figure 2, Remove the upper paper guide.
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the top cover, REP 11.1-170. Figure 1, remove the front and rear supports.
1 1
Remove 2 screws and rear support
2
Remove 2 screws
2
Remove 2 screws and front support
Remove 4 screws
3
Release the guide from the 4 locating features and remove
Figure 2 Removing guide
Replacement
Reverse the removal procedure to replace the upper paper guide.
Figure 1 Removing supports
Repairs/Adjustments
REP 11.8-170
July 2005 4-326
REP 11.9-170 HCSS BM Upper Diverter Gate and Solenoid

2
Remove the two E clips. One at each end of the shaft.
1
Remove 2 screws, disconnect the harness and remove the solenoid
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. Remove the top cover, rear cover, front door, upper left cover and front infill cover, REP 11.1-170. Remove the diverter solenoid cover, one screw. Remove the upper paper guide, REP 11.8-170. Figure 1, prepare to remove the diverter gate.
3
Remove two bearings. One at each end of the shaft.
Figure 1 Preparation 5. Figure 2, remove the diverter gate.
July 2005 4-327
Repairs/Adjustments
REP 11.9-170
REP 11.10-170 Chad Bin Full Sensor, Actuator and Spring

2
Push the diverter gate fully to the rear

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. Remove the chad bin. Separate the HCSS BM from the machine, REP 11.13-170. Remove the HCSS BM top cover, rear cover, upper left cover, front door and front infill cover, REP 11.1-170. Remove the front left cover, PL 11.30 Item 3. Figure 1, remove the cover.
1
Carefully push the lever past the shaft to rest against the inner baffle
3
Carefully bend the centre of the diverter gate upwards and remove Figure 2 Diverter gate removal
2 Replacement
Reverse the removal procedure to install the diverter gate. Figure 1 Cover removal 6. Gently bend the cover to release the dowels
1
Remove two screws
Figure 2, remove the screws securing the docking bracket and the chad bin support.
Repairs/Adjustments
REP 11.9-170, REP 11.10-170
July 2005 4-328
Remove eight screws.
1
Lift the docking bracket to release the hooks
2
Lift the support to release the hooks
Figure 3 Chad bin support removal 8. Figure 4, Remove the chad bin sensor and/or actuator.
Figure 2 Preparation for bracket removal 7. Remove the chad bin support.
July 2005 4-329
Repairs/Adjustments
REP 11.10-170
1
Press the actuator pivots through the chad bin support
REP 11.11-170 Transport Motor 1A, Motor Damper and Drive Belt
2
Remove the actuator and spring
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the rear cover, REP 11.1-170. Figure 1, loosen the belt.
3
Disconnect the harness from the sensor
4
Release the legs of the sensor and remove
Figure 4 Sensor/actuator removal
Replacement
Reverse the removal procedure to replace the chad bin sensor actuator and/or sensor. NOTE: Ensure that the spring below the actuator is correctly located on the raised sections of the actuator and chad bin support.
Loosen the belt tensioner screw, fully loosen the belt, then tighten the screw
Figure 1 Loosening the belt Repairs/Adjustments July 2005 4-330
REP 11.10-170, REP 11.11-170
3.
Figure 2, remove the belt.
REP 11.12-170 Transport Motor 1B Motor Damper and Drive Belt

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the rear cover, REP 11.1-170. Figure 1, loosen the belt.
3
Remove the belt
1
2
Slide the motor bracket off the screws
Loosen the belt tensioner screw, fully loosen the belt, then tighten the screw.
Figure 1 Loosening the belt 3. Figure 2, remove the belt.
Figure 2 Belt removal 4. 5. 1. 2. Disconnect the motor harness if necessary. Remove 2 screws to remove the motor from the motor damper. Reverse the removal procedure to replace the drive belt. Loosen the belt tensioner screw, allow the belt tensioner to tension the belt, then tighten the belt tensioner screw.
Replacement
July 2005 4-331
Repairs/Adjustments
REP 11.11-170, REP 11.12-170
REP 11.13-170 HCSS BM Un-Docking

2
Remove the pulley
Removal WARNING
WARNING 1
Remove the K-L clip Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. CAUTION Do not show the customer how to un-dock the HCSS BM. 1. 2. Release the jam clearance latch and fully open the gap between the machine and the HCSS BM. Figure 1, release the docking latch and move the HCSS BM away from the machine
5
Remove the drive belt from the pulleys
4
3
Figure 2 Belt removal 4. 5. 1. 2. Disconnect the motor harness if necessary Remove 2 screws to remove the motor from the motor damper Reverse the removal procedure to replace the drive belt. Loosen the belt tensioner screw, allow the belt tensioner to tension the belt, then tighten the belt tensioner screw.
Replacement
Repairs/Adjustments
REP 11.12-170, REP 11.13-170
July 2005 4-332
REP 11.14-170 BM Lower Diverter Solenoid

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the rear cover, REP 11.1-170. Figure 1, prepare to remove the lower diverter solenoid.
2
Move the HCSS BM away from the machine
1
Feel under the docking latch bracket and release the docking latch lever by pulling it forward
Figure 1 Docking latch location 3. Disconnect the harnesses between the machine and the HCSS BM if necessary.
Replacement
Reverse the removal procedure to replace the HCSS BM.
July 2005 4-333
Repairs/Adjustments
REP 11.13-170, REP 11.14-170
1
Remove 2 screws
2
Move motor onto ledge
3
Remove screw
4
Loosen screw
Pivot the solenoid upwards, remove the plunger and spring
Figure 1 Preparing to remove the solenoid 3. Figure 2, remove the solenoid plunger and spring. 4.
Figure 2 Removing the plunger and spring Figure 3, Remove the lower diverter solenoid.
Repairs/Adjustments
REP 11.14-170
July 2005 4-334
REP 11.15-170 BM Lower Diverter Gate

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the top cover, rear cover and upper left cover, REP 11.1-170. Remove the lower diverter solenoid, REP 11.14-170. Figure 1, remove the vertical transport jam clearance door.
1
Ensure there is enough slack in the harness to move the solenoid to the opening
2
Remove screw
3
Move the solenoid into the opening and disconnect the harness
Figure 3 Removing the solenoid
1
Remove the KL-clip
2
Lift the door from the pivot holes and remove
Replacement
Reverse the removal procedure to replace the lower diverter solenoid. 4. Figure 1 Removing the jam clearance door Figure 2, remove the vertical transport baffle.
July 2005 4-335
Repairs/Adjustments
REP 11.14-170, REP 11.15-170
1
Remove 4 screws
2
Remove the baffle
1
Remove 2 E-clips and 2 bearings
2
Remove the diverter gate
Figure 2 Removing the baffle 5. Figure 3, remove the diverter gate.
Figure 3 Removing the diverter gate
Replacement
Reverse the removal procedure to replace the HCSS BM lower diverter gate.
Repairs/Adjustments
REP 11.15-170
July 2005 4-336
REP 11.16-170 BM Flapper and Flapper Roll Motor

This procedure is used to repair the following components: BM flapper, PL 11.80 Item 23. BM flapper roll motor, PL 11.80 Item 28. BM flapper roll home sensor, PL 11.80 Item 12.
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Open the HCSS BM front door and fully pull out the BM module. Figure 1, remove the BM flapper assembly.
1
Remove 4 screws and 2 ground wires.
2
Disconnect PJ565 from the BM flapper roll motor and PJ 587 from the BM flapper roll home sensor.
3
Remove the BM flapper assembly.
Figure 1 Remove the BM flapper assembly 3. Figure 2, remove the BM flapper.
July 2005 4-337
Repairs/Adjustments
REP 11.16-170
3
Remove the BM flapper.
REP 11.17-170 BM PWB

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the rear cover, REP 11.1-170. Figure 1, Remove the BM PWB.
2 1
Remove the E-clip and the bearing. Figure 2 BM flapper removal 4. Figure 3, remove the BM flapper roll motor and the BM flapper roll home sensor. Remove the E-clip and the bearing.
1
Release the BM flapper roll home sensor.
2
Remove 2 screws and the ground harness.
3
Remove the BM flapper roll motor. Remove the worm gear. Figure 3 BM flapper removal
Replacement
Repairs/Adjustments
REP 11.16-170, REP 11.17-170
July 2005 4-338
Replacement
CAUTION Figure 1, ensure the BM harness and bin 2 harness are correctly positioned in the harness retainers so that harnesses are not damaged when the BM is moved to the extremities of its travel. Reverse the removal procedures to replace the BM PWB.
Bin 2 harness Harness retainers BM harnesses
1
Disconnect all PJs
2 3
If necessary, release harnesses from the retainers to allow the PWB to be removed Remove 8 screws and remove the PWB
Figure 1 PWB removal
July 2005 4-339
Repairs/Adjustments
REP 11.17-170
REP 11.18-170 BM Crease Blade Motor

This procedure is used to repair the following components: BM crease blade motor encoder sensor, PL 11.84 Item 1. BM crease blade motor, PL 11.84 Item 3. Motor encoder, PL 11.84 Item 4. Bearing, PL 11.84 Item 7. Crank, PL 11.84 Item 8.
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. 6. 7. Open the HCSS BM front door and fully pull out the BM module. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Remove the left frame plate, PL 11.82 Item 2. Remove the motor cover, PL 11.84 Item 11. It is easier to remove the screw using an open ended spanner, this means the removal of the BM PWB is not necessary. Figure 1, remove the BM crease blade motor assembly.
Repairs/Adjustments
REP 11.18-170
July 2005 4-340
7
Remove the motor assembly from the frame
6
5
Remove circlip, front crank and bearing
3
Remove circlip, rear crank and bearing
2
Remove E-clip and bearing, release the connecting rod
4
Remove E-clip and bearing, release the connecting rod
1
Remove 4 screws
Figure 1 Removing the motor assembly 8. Figure 2, remove the BM crease blade motor.
July 2005 4-341
Repairs/Adjustments
REP 11.18-170
REP 11.19-170 BM Crease Roll Motor

WARNING 3
Remove the sensor from the bracket Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the rear cover, REP 11.1-170. Remove 4 screws securing the BM PWB mounting plate to the frame, allow the PWB and mounting plate to hang down, giving access to the BM crease roll motor. Figure 1, remove the motor assembly.
1
Support the encoder and slide out the shaft
2
Remove the encoder
Figure 2 Removing the motor
Replacement
Reverse the removal procedure to replace the BM crease blade motor. NOTE: Ensure that the mark on the crease blade knob aligns with the arrow on the front infill cover when the crease blade is fully withdrawn.
Repairs/Adjustments
REP 11.18-170, REP 11.19-170
July 2005 4-342
REP 11.20-170 BM Backstop Motor Assembly

This procedure is used to repair the following components: Ground wire, PL 11.82 Item 3. Motor damper, PL 11.82 Item 5. BM backstop motor, PL 11.82 Item 6. BM backstop drive belt, PL 11.82 Item 20.
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Open the HCSS BM front door and fully pull out the BM module. Figure 1, remove the BM backstop motor.
5
Pull the motor assembly off the shaft
2.
4 1
Remove 3 screws Remove the encoder disc
3
2
Remove the circlip
Figure 1 Motor assembly removal
Replacement
Reverse the removal procedure to replace the BM crease roll motor.
July 2005 4-343
Repairs/Adjustments
REP 11.19-170, REP 11.20-170
1
Remove allen key and spring
REP 11.21-170 BM Backstop Assembly and BM Stack Hold Solenoids

WARNING 2
Remove 4 screws Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Open the HCSS BM front door and fully pull out the BM module. Figure 1, remove the belt clamp.
3
6
Remove 2 screws to release the motor from the bracket, remove 2 screws to remove the motor and ground wire from the damper
5
Remove the belt
4
Remove the belt clamp
4
Free the motor pulley from the belt and lift out the motor assembly Figure 1 Motor removal
3
Remove 2 screws
Replacement
Reverse the removal procedure to replace the BM backstop motor. NOTE: Allow the spring to tension the drive belt while the screws are still loose, then tighten the 4 screws.
2
If necessary move the backstop assembly by hand to align with the cutout.
1
Remove the allen key from the storage position
Figure 1 Belt clamp removal Repairs/Adjustments
REP 11.20-170, REP 11.21-170
July 2005 4-344
3.
Figure 2, remove the backstop shaft.
1
Cut cable tie and disconnect harness
3
Lower the shaft through the backstop assembly, tilt the assembly to one side and remove the shaft upwards
2
Cut cable tie and disconnect harness
4 3 2
Remove the shaft support Move the backstop assembly to the centre of the belt span Rotate the backstop assembly and remove from behind the belt
1
Remove 2 allen screws Figure 3 Backstop removal Figure 2 Backstop shaft removal 5. 4. Figure 3, remove the BM backstop assembly. Figure 4, remove the BM stack hold solenoids
July 2005 4-345
Repairs/Adjustments
REP 11.21-170
REP 11.22-170 BM Entry Roll

2
Remove the nut and solenoid

This procedure is used to repair the following components: BM entry roll pulley, PL 11.80 Item 14. BM entry roll, PL 11.80 Item 15.
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Open the HCSS BM front door and fully pull out the BM module. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Figure 1, remove the BM Entry Roll.
1
Remove the nut and solenoid Figure 4 Solenoid removal
2. 3. 4. 5.
Replacement
Reverse the removal procedure to replace the BM backstop assembly. NOTE: Return the allen key to the storage position inside the spring.
Repairs/Adjustments
REP 11.21-170, REP 11.22-170
July 2005 4-346
1
Remove E-clip, bearing, pulley and belt.
2
Remove E-clip and bearing.
3
Remove the entry roll.
Figure 1 Roll removal
Replacement
Reverse the removal procedure to replace the BM entry roll. NOTE: Tension the drive belt by loosening then tightening the screw, Figure 1.
July 2005 4-347
Repairs/Adjustments
REP 11.22-170
REP 11.23-170 BM Entry Sensor

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. Open the HCSS BM front door and fully pull out the BM module. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Figure 1, remove the BM entry sensor.
Repairs/Adjustments
REP 11.23-170
July 2005 4-348
5 3
Disconnect the sensor harness
4
Remove the baffle
Peel off the mylar strip from between the legs of the sensor and remove the sensor.
2
Remove 2 screws
1
Remove 2 screws
Replacement
Reverse the removal procedure to replace the BM entry sensor. July 2005 4-349 Repairs/Adjustments
REP 11.23-170
REP 11.24-170 BM Crease Roll Gate Motor

REP 11.25-170 BM Paper Path Transport Motor and Damper

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove bin 1, REP 11.5-170. Fully pull out the BM module. Figure 1, remove the motor assembly
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove bin 1, REP 11.5-170. Fully pull out the BM module. Figure 1, remove the motor assembly.
1
3
Remove the motor assembly
2
Cut tie-wraps
2 3
4
5
Remove the motor assembly
1
Figure 1 Motor assembly removal 4. Remove 3 nuts to release the motor from the bracket. 4. 5. Disconnect the harness Figure 1 Motor assembly removal Remove 2 screws to remove the motor from the bracket. Remove 2 screws to remove the motor from the damper.
Replacement
Reverse the removal procedure to replace the BM crease roll gate motor.
Replacement
Reverse the removal procedure to replace the BM paper path transport motor.
Repairs/Adjustments
REP 11.24-170, REP 11.25-170
July 2005 4-350
REP 11.26-170 Back Stop Drive Assembly

This procedure is used to repair the following components: BM backstop link springs, PL 11.82 Item 8. BM backstop link, PL 11.82 Item 9. BM backstop drive shaft, PL 11.82 Item 18. BM backstop belt, PL 11.82 Item 19. BM back stop bearing, PL 11.82 Item 22. BM back stop idler bracket, PL 11.82 Item 23.
2
Remove KL-clip and pulley
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. 6. 7. 8. 9. Open the HCSS BM front door and fully pull out the BM module. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Remove the LH frame plate, PL 11.82 Item 2. Remove the BM tamper assembly, REP 11.30-170. Remove the backstop motor assembly, REP 11.20-170. Remove the backstop assembly, REP 11.21-170. Remove the crease blade assembly, REP 11.36-170.
10. Figure 1, remove the BM backstop drive shaft and bearings.
3
Remove KL-clip and bearing
4
Remove the drive shaft
1
Figure 1 Drive shaft removal 11. Figure 2, remove the backstop link.
July 2005 4-351
Repairs/Adjustments
REP 11.26-170
3
Remove the link and two springs
2
Press down on the link and release the rear tensioner link
1
Press down on the link and release the front tensioner link
2
Remove the bracket assembly and belt
1
Remove 2 screws
Figure 2 Backstop link removal 12. Figure 3, remove the BM backstop idler bracket assembly.
Figure 3 Idler bracket assembly removal 13. Figure 4, remove the BM backstop belt.
Repairs/Adjustments
REP 11.26-170
July 2005 4-352
REP 11.27-170 BM Staple Heads

1
Remove KL-clip, tensioner link and bearing
Parts List on PL 11.88 Removal 2

Slide the shaft to one side
WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. Fully pull out the BM module. Remove the relevant staple head cover, PL 11.88 Item 14. Pull the stapler bracket handle, PL 11.88 Item 9. Open the staplers fully. Figure 1, remove a staple head.
3
Remove the belt
Figure 4 Backstop belt removal
Replacement
Reverse the removal procedure to replace the removed components. Allow the BM backstop belt to be tensioned correctly before the bracket assembly securing screws are tightened. Refer to Figure 3.
July 2005 4-353
Repairs/Adjustments
REP 11.26-170, REP 11.27-170
Replacement
1. 2. Reverse the removal procedure to replace the BM staple heads. Perform ADJ 11.3-170, Stapler Anvil Alignment.
3 2
Loosen 1 screw using a 5.5mm socket and ratchet driver Using a 5.5mm socket and short extension fully loosen the screw until the staple head is released. Leave the socket and extension in position on the screw
4
Disconnect the stapler harness and remove the stapler
1
Remove 2 screws using a 5.5mm socket and ratchet driver
Figure 1 Staple head removal
Repairs/Adjustments
REP 11.27-170
July 2005 4-354
REP 11.28-170 BM Stapler Bracket Assembly

This procedure is used to repair the following parts: Front follower, PL 11.88 Item 1. Actuator, PL 11.88 Item 2. Rear follower, PL 11.88 Item 3. Spring, PL 11.88 Item 4. BM paper present sensor Q11-190, PL 11.88 Item 5. Latch slide, PL 11.88 Item 6. Staple bracket handle, PL 11.88 Item 9. Stapler bracket assembly, PL 11.88 Item 10. Torsion spring, PL 11.88 Item 11. Bearing, PL 11.88 Item 12. Spring, PL 11.88 Item 13. BM stapler head carrier closed sensor Q11-421, PL 11.88 Item 18. Lower shaft, PL 11.88 Item 19. Upper shaft, PL 11.88 Item 20.
2
Remove the KL-clip
3
Remove the actuator
1 WARNING
Remove the sensor
Removal
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the rear cover, REP 11.1-170. Remove 4 screws securing the BM PWB mounting plate to the frame, allow the PWB and mounting plate to hang down, giving access to the BM staple head carrier closed sensor. Figure 1, remove the BM staple head carrier closed sensor actuator. 4. 5. 6. 7. 8. 9. Figure 1 Actuator removal Temporarily attach the PWB mounting plate using only the top two screws. Open the HCSS BM front door and fully pull out the BM module. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Remove both staple head covers, PL 11.88 Item 14.
10. Figure 2, lower the stapler bracket.
July 2005 4-355
Repairs/Adjustments
REP 11.28-170
Pull the stapler bracket Release the rear follower handle to open the staplers from the slot using a fully screwdriver
Figure 2 Lowering stapler bracket 11. Figure 3, remove the latch shaft.
Repairs/Adjustments
REP 11.28-170
July 2005 4-356
1
Remove KL-clip and pull shaft forward 50 mm (2 inches)
5
Pull the shaft completely to the rear to remove
4
Push the shaft to the rear to release the latch slide
2
Remove 2 E-clips and the front follower
3
Compress the spring, remove the rear follower and spring
Figure 3 Latch shaft removal 12. Figure 4, prepare to remove the BM stapler bracket assembly.
July 2005 4-357
Repairs/Adjustments
REP 11.28-170
1
Remove KL-clip
6
Disconnect harnesses and ground wire
4
Release the spring from the side frame
5
Remove E-clip
2
3
Remove 2 E-clips
Figure 4 Preparation 13. Figure 5, remove the BM stapler bracket assembly.
Repairs/Adjustments
REP 11.28-170
July 2005 4-358
REP 11.29-170 BM Conveyor Belts

1
Lever out the bearing using a screwdriver

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: The removal procedure illustrates how to remove the rear conveyor belt. The procedure for the front conveyor belt is similar. 1. 2. 3. 4. 5. Remove bin 2 by disconnecting the harness, removing the thumb screw. then lift the bin upwards to release. Remove the BM bin 2 extension by aligning the pivot pins with the cutouts and snapping the extension out of engagement. Turn over bin 2 and remove the base pan, 3 screws. Remove the BM bin 2 connector from the base pan, 1 screw. Figure 1, remove the idler roller.
2
Remove the bracket assembly from the front
Figure 5 Assembly removal
Replacement
Reverse the removal procedure to replace the BM stapler bracket assembly and components.
July 2005 4-359
Repairs/Adjustments
REP 11.28-170, REP 11.29-170
3
Push the other bearing though the frame to remove the idler roller
1
Release belt from the drive pulley
2
Push out shaft and remove one bearing
1
Remove E-clip
2
Feed the belt through the cut-out to remove Figure 2 Belt removal
Replacement
Reverse the removal procedure to replace the BM conveyor belts.
Figure 1 Idler roller removal 6. Figure 2, remove the BM conveyor belt.
Repairs/Adjustments
REP 11.29-170
July 2005 4-360
REP 11.30-170 BM Tamper Assembly and Tamper 1 Motor

This procedure is used to repair the following components: BM tamper 1 motor, PL 11.81 Item 3. BM rear tamper arm, PL 11.81 Item 5. BM front tamper arm, PL 11.81 Item 6. BM rear tamper rack, PL 11.81 Item 7. BM front tamper rack, PL 11.81 Item 8. BM rear tamper assembly, PL 11.81 Item 9. BM front tamper assembly, PL 11.81 Item 10. BM tamper gear, PL 11.81 Item 11. BM tamper bracket, PL 11.81 Item 12. BM tamper rack guide, PL 11.81 Item 13. BM tamper guide plate, PL 11.81 Item 15. BM rear tamper finger, PL 11.81 Item 16. BM front tamper finger, PL 11.81 Item 17.
3
Remove 2 screws
4
Remove 2 screws and earth connector
Removal WARNING
2
If necessary, remove 2 screws to remove the motor
1
Remove the cover and disconnect the harness
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. 6. Open the HCSS BM front door and fully pull out the BM module. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Remove the left frame plate, PL 11.82 Item 2. Figure 1, remove the tamper assembly.
5
Remove 2 screws
6
Move the tampers to align with the slots to release each tamper from the slot
7
Remove the tamper assembly
Figure 1 Tamper assembly removal 7. Figure 2, remove the front and rear tamper assemblies. Also remove the tamper gear and tamper motor. Repairs/Adjustments
July 2005 4-361
REP 11.30-170
6
Remove 2 screws, remove the motor
5
Remove the gear
4
Remove E-clip
1
Remove screw and tamper finger
End stop Guide tab
2
Remove the guide plate
2 1
Pull out both tamper assemblies Remove 4 screws
Guide tab
3
Remove the BM tamper rack guide
End stop
Figure 2 Dismantling the tamper assembly 8. Figure 3, remove the tamper guide plate from each of the tamper assemblies.
Figure 3 Guide plate removal
Replacement
1. If the tamper racks were removed from the BM tamper rack guide, perform the following: a. b. Align the guide tabs on both tamper racks with the slots in the BM tamper rack guide. Refer to Figure 2. Start both tamper racks into the BM tamper rack guide at the same time. Both tamper racks must engage with the BM tamper gear simultaneously. To check that the front and rear tampers are correctly aligned, perform the following: 2. 3. Fully push in the tampers. The distance between the end stop on each tamper and the ends of the BM tamper rack guide should be equal. Refer to Figure 2. If the distances are different by more than 1mm (0.040 inches). Perform again step B.
Reverse the removal procedure to replace the BM tamper assembly and tamper 1 motor. Perform ADJ 11.5-170 Booklet Tamping.
Repairs/Adjustments
REP 11.30-170
July 2005 4-362
REP 11.31-170 CC Ejector Motor Assembly and Ejector Home Sensor

1
Release the harness from the retainers and disconnect at the motor and sensor
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage assembly, REP 11.2-170. Figure 1, remove the compiler carriage cross member.
1
4
Release the sensor from the bracket using a small screwdriver
3
Slide motor assembly across and remove
2
Remove screw
Figure 2 Removing the motor and sensor
Replacement
Reverse the removal procedure to replace the eject housing motor assembly and home sensor.
3
2
Bend open the frame to release the cross member from the locating dowels
Figure 1 Removing the cross member 3. Figure 2, remove the eject housing motor assembly and home sensor.
July 2005 4-363
Repairs/Adjustments
REP 11.31-170
REP 11.32-170 CC Paddle Roll Motor Assembly and Paddle Roll Home Sensor
2
Lift the motor assembly and disengage the worm from the bearing
1
Remove 2 screws Drive lugs Worm
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the top cover, REP 11.1-170. CAUTION Do not loose the white plastic worm on the end of the motor spindle. It is a slide fit on the motor spindle. 2. Figure 1, remove the motor assembly.
4
Disconnect motor harness and sensor harness
Bearing
3
Remove screw and ground wire
Figure 1 Motor assembly removal 3. Remove the motor, if necessary, by removing the remaining screw.
Repairs/Adjustments
REP 11.32-170
July 2005 4-364
4. 1. 2. 3. 4. 5.
Remove the sensor, if necessary, by releasing the sensor legs. If necessary, install the sensor and/or motor in the bracket. Reconnect the ground wire and harnesses. Ensure that the white plastic worm is fully located on the drive lugs of the motor. Locate the motor assembly, ensuring that the nose of the white plastic worm is located in the bearing in the frame, install the two securing screws. Reinstall the top cover.
REP 11.33-170 CC Top Baffle Assembly

This procedure is used to repair the following components: Carriage top baffle, PL 11.73 Item 12. Carriage top baffle return spring, PL 11.73 Item 13. Top baffle idler assembly, PL 11.73 Item 14. Top baffle idler spring, PL 11.73 Item 15.
Replacement
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage, REP 11.2-170. Figure 1, remove the top baffle assembly
July 2005 4-365
Repairs/Adjustments
REP 11.32-170, REP 11.33-170
2
Slide the idler from under the hooks
1
Press down on the idler
1
Loosen 2 screws, 2 turns each
2
Carefully lever the baffle pivot out of the frame using a flat bladed screwdriver
3 3
Release the spring from the baffle (see note) Hold the spring with a small screwdriver, remove the idler and spring
Figure 1 Removing the top baffle assembly NOTE: If only new idlers and springs are being installed, it is easier to leave the spring connected. 3. Figure 2, if required, remove the idlers and springs from the baffle.
Figure 2 Removing the idlers and springs
Replacement
Reverse the removal procedure to replace the top baffle assembly and components.
Repairs/Adjustments
REP 11.33-170
July 2005 4-366
REP 11.34-170 Compiler Sensor

3.
Figure 2, remove the entrance baffle cover.
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage, REP 11.2-170. Figure 1, improve the access to the area
3
Remove the cover
1
1
Remove 2 screws
2
Open the top baffle and fix in the open position using adhesive tape.
2
Figure 1 Improving access
Figure 2 Cover removal
July 2005 4-367
Repairs/Adjustments
REP 11.34-170
4.
Release the sensor lugs from the mounting using a small screwdriver and disconnect the sensor from the harness.
REP 11.35-170 CC Entrance Baffle and Springs

Replacement
Reverse the removal procedure to replace the compiler carriage entry sensor. Ensure the harness cover removed in Figure 1, is correctly installed so that it does not interfere with jam clearance latch 5d.
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the compiler carriage entry sensor, REP 11.34-170. Refer to REP 11.4-170, remove the carriage PWB from its mounting but do not disconnect any PJs from the PWB. Figure 1, remove the CC entrance baffle.
Repairs/Adjustments
REP 11.34-170, REP 11.35-170
July 2005 4-368
REP 11.36-170 Crease Blade Assembly

2
Unhook spring

This procedure is used to repair the following components: Connecting rod, PL 11.84 Item 9. Crease blade assembly, PL 11.84 Item 13. Crease blade support guide, PL 11.84 Item 14.
3
Removal WARNING
4
Remove 4 screws
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. Open the HCSS BM front door and fully pull out the BM module. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Figure 1, remove the crease blade.
1
Remove 2 springs
5
Remove the baffle
Figure 1 Removing the entrance baffle
Replacement
Reverse the removal procedure to replace the CC entrance baffle.
July 2005 4-369
Repairs/Adjustments
REP 11.35-170, REP 11.36-170
1
Remove 2 screws
3
Remove E-clip
4
Remove front blade support
1
Remove E-clip
2
Release the front connecting rod and bearing
Figure 2 Front support removal 7. Figure 3, remove the rear blade support.
3
Manoeuvre the blade out from under the front and rear supports
2
Remove 4 screws
Figure 1 Crease blade removal 6. Figure 2, remove the front blade support.
Repairs/Adjustments
REP 11.36-170
July 2005 4-370
4
Remove rear blade support
3
Remove E-clip
1
Depress the centre of the guide
2
Release the rear connecting rod and bearing
1
Remove E-clip
Red screws see caution
2
Pull the guide outward to remove Figure 3 Rear support removal CAUTION Do not loosen the three red screws that surround the lower support guides 8. Figure 4, remove the support guides (4 places). Figure 4 Support guide removal
Replacement
Reverse the removal procedure to replace the crease blade assembly
July 2005 4-371
Repairs/Adjustments
REP 11.36-170
REP 11.37-170 CC Stapling Unit Traverse Motor

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the carriage PWB, REP 11.4-170. Figure 1, remove the stapling unit traverse motor.
Ground connector
2
Remove the motor
1
Remove 2 screws
Replacement
Reverse the removal procedure to replace the stapling unit traverse motor. NOTE: Ensure that the ground connector, Figure 1, is trapped between the motor flange and the compiler frame.
Repairs/Adjustments
REP 11.37-170
July 2005 4-372
REP 11.38-170 Transport Motor 2 and Motor Damper

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the carriage PWB, REP 11.4-170. Figure 1, remove transport motor 2.
1
Loosen screw, move tensioner fully upward, tighten screw
3
Remove the motor
Ground connector
2
Remove 3 nuts
Figure 1 Motor removal 3. 1. 2. 3. Remove 2 nuts to separate the motor damper from the motor. Reverse the removal procedure to replace transport motor 2. Ensure that the ground connector is secured with the lower motor screw, Figure 1. Loosen the tensioner screw, allow the spring to tension the belt, then tighten the tensioner screw, Figure 1.
Replacement
July 2005 4-373
Repairs/Adjustments
REP 11.38-170
REP 11.39-170 CC Eject Roll Motor

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the carriage PWB, REP 11.4-170. Figure 1, remove the CC eject roll motor.
1
Remove E-clip, pulley and belt
2 3
Remove the motor Remove 3 nuts Ground connector
Replacement
1. 2. Reverse the removal procedure to replace the CC eject roll motor. Ensure that the ground connector is secured with the lower motor nut, Figure 1.
Repairs/Adjustments
REP 11.39-170
July 2005 4-374
REP 11.40-170 CC Kicker Assembly

This procedure is used to repair the following components: Kicker solenoid, PL 11.75 Item 4. Compiler carriage bin height sensor, PL 11.75 Item 5. Compiler sensor 90% full sensor, PL 11.75 Item 5. Return spring, PL 11.75 Item 16. Kicker fingers, PL 11.75 Item 19.
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the compiler carriage, REP 11.2-170. Remove the rear tamper drive belt by pushing the belt from the motor pulley where there is no flange. Figure 1, remove the kicker assembly.
July 2005 4-375
Repairs/Adjustments
REP 11.40-170
5 3
Remove screw
2
Disconnect the ground connector and 3 har- 1 Remove screw nesses
Remove the E-clip, slide the tamper shaft to the rear
4
Pivot the assembly to improve access
6
Remove the assembly, being careful not to damage the kicker fingers
Figure 1 Removal 4. Figure 2, dismantle the components of the kicker assembly as necessary.
Repairs/Adjustments
REP 11.40-170
July 2005 4-376
REP 11.41-170 CC Tray Hold Solenoid Assembly

Release the legs to remove a sensor

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage, REP 11.2-170. Figure 1, remove the tray hold solenoid.
Carefully spring the frame apart to remove the kicker fingers and return spring
Remove 2 screws to remove the solenoid, release the spring from the solenoid plunger Figure 2 Dismantling
Replacement
Reverse the removal procedure to replace the kicker assembly components.
July 2005 4-377
Repairs/Adjustments
REP 11.40-170, REP 11.41-170
1
Disconnect harness
2
Remove 2 screws
Short screw Long screw with earth tag
3
Remove solenoid and linkage
Figure 1 Solenoid removal
Replacement
CAUTION Ensure the short and long screw are installed in the correct location, Figure 1. Reverse the removal procedure to replace the tray hold solenoid assembly. NOTE: Ensure that the solenoid is positioned on the locating dowels.
Repairs/Adjustments
REP 11.41-170
July 2005 4-378
REP 11.42-170 CC Stapler Mount and Traverse Shaft Assembly

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. Remove the compiler carriage, REP 11.2-170. Remove the staple head assembly, REP 11.3-170. Remove the stapling unit traverse motor, REP 11.38-170. Figure 1, remove the stapler mount and traverse shaft assembly.
July 2005 4-379
Repairs/Adjustments
REP 11.42-170
4
Slide out the stapler mount and traverse shaft assembly
1 2
Remove E-clip, gear and bearing Remove screw and slide out shaft
3
Figure 1 Assembly removal 5. Unscrew the traverse shaft from the stapler mount.
Replacement
Reverse the removal procedure to replace the stapler mount and traverse shaft assembly.
Repairs/Adjustments
REP 11.42-170
July 2005 4-380
REP 11.43-170 CC Transport Shaft Assembly

This procedure is used to repair the following components. Transport shaft, PL 11.75 Item 8. Transport shaft pulley, PL 11.75 Item 9. Guide roller, PL 11.75 Item 11. Compiler belt, PL 11.75 Item 12. Feed chute, PL 11.75 Item 13.
Removal WARNING
2
Remove 2 E-clips, pulley and bearing
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove transport motor 2, REP 11.38-170. Figure 1, prepare to remove the transport shaft assembly.
1
Figure 1 Preparation 3. Figure 2, Remove the transport shaft assembly.
July 2005 4-381
Repairs/Adjustments
REP 11.43-170
2
Remove 3 screws
1
Slide out the transport shaft
2
Wrap the belt around the roller and press the roller out and remove (2 places)
Figure 3 Dismantling
Replacement
Reverse the removal procedure to replace the transport shaft assembly and components.
1
Ensure stapler unit is fully to the front
3
Hold the compiler tray down and slide the transport shaft assembly rearwards as far as possible
4
Pull the front of the shaft past the stapler and remove the assembly
Figure 2 Removal 4. Figure 3, dismantle the components of the transport shaft assembly.
Repairs/Adjustments
REP 11.43-170
July 2005 4-382
REP 11.44-170 Docking Latch Components

This procedure is used to repair the following components Docking Release latch, PL 11.64 Item 13. Release bracket, PL 11.64 Item 11. Docking interlock switch (S11-300A), PL 11.64 Item 3. Docking pivot interlock switch (S11-300B), PL 11.64 Item 5. Restraining cable, PL 11.64 Item 1.
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Un-dock the HCSS from the machine, REP 11.13-170. Figure 1, release the restraining cable.
4
Open the bracket as far as possible
1
Release the latch, open the bracket fully
2
Remove screw
3
If a new restraining cable is being installed, remove screw
Figure 1 Restraining cable 3. Figure 2, remove the docking latch bracket rear cover.
July 2005 4-383
Repairs/Adjustments
REP 11.44-170
Top dowel in two places
3
Remove the cover
2
Release 2 dowels from the holes
2
Twist the bracket counterclockwise and lift off the top dowel (2 places)
1
Snap the lower fitting apart (2 places)
3
Disconnect the spring and remove the bracket
Figure 3 Release bracket 5. Figure 4, if necessary, remove the docking release latches.
1
Remove 2 screws
Figure 2 Cover removal 4. Figure 3, Remove the release bracket.
Repairs/Adjustments
REP 11.44-170
July 2005 4-384
3
Remove the latch (2 places)
Disconnect the harness and press together the catches to remove the docking interlock switch
2
Push out the pin (2 places) using a small screwdriver
Disconnect the harness and remove 2 screws to remove the docking pivot interlock switch
Figure 5 Switches removal
Replacement
Reverse the removal procedure to replace the removed components.
1
Remove E-clip (2 places)
Figure 4 Latch removal 6. Figure 5, if necessary, remove the docking interlock switch or the docking pivot interlock switch.
July 2005 4-385
Repairs/Adjustments
REP 11.44-170
REP 11.45-170 Compiler Carriage Belt Grips

2
Remove 3 screws
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage assembly, REP 11.2-170. Figure 1, remove the compiler carriage belt grips.
1
Remove 3 screws and the front grip
3
Cut the cable tie and remove the rear grip
Figure 1 Removing grips
Replacement
Reverse the removal procedure to replace the compiler carriage belt grips.
Repairs/Adjustments
REP 11.45-170
July 2005 4-386
REP 11.46-170 Bin 1 Offset Motor and Offset Sensor

3.
Figure 2, remove the bin offset sensor and bin offset motor.
2
Remove E-clip and gear/crank
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the bin 1 assembly by disconnecting the harness, removing the thumbscrew and pulling the tray assembly off the support. Figure 1, remove the bin lower support.
3
4
Remove 2 screws and motor
Pinch the sensor legs together, remove Disconnect the the sensor and disconnect the harness motor harness Figure 2 Component removal
1
Remove 4 screws
2
Remove the bin lower support
Replacement
Reverse the removal procedure to replace the bin 1 offset motor and offset sensor. NOTE: Ensure the peg of the gear/crank locates in the slot of the tray.
Figure 1 Support removal
July 2005 4-387
Repairs/Adjustments
REP 11.46-170
REP 11.47-170 Bin 1 Elevator Motor and Bearing

NOTE: The elevator motor worm and gears are greased, take care not to contaminate other parts of the machine with the grease. Wear protective gloves if desired.
1
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the bin 1 assembly by disconnecting the harness, removing the thumbscrew and pulling the tray assembly off the support. Remove the rear cover, REP 11.1-170. Figure 1, remove the elevator motor.
2
3
Remove 2 screws, slide the motor down
4
Disconnect the harness and remove the motor
Replacement
Reverse the removal procedure to replace the bin 1 elevator motor.
Repairs/Adjustments
REP 11.47-170
July 2005 4-388
REP 11.48-170 Entry Sensor and Punch Position Sensor

1
Remove 3 screws
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. Remove the rear cover and upper left cover, REP 11.1-170. Remove the hole punch unit, if installed. Remove the lower left cover, PL 11.60 Item 23. Remove the sensor cover, PL 11.70 Item 11. Figure 1, remove the sensor.
2
Move the front of the tie bar to the right and release the rear from the dowels
4
Remove screw and sensor, disconnect the harness
3
Rotate the assembly to access the screws
Replacement
Reverse the removal procedure to replace the entry sensor and punch position sensor.
July 2005 4-389
Repairs/Adjustments
REP 11.48-170
REP 11.49-170 2nd to Top Exit Sensor

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the HCSS top cover, REP 11.1-170. Fold bin 0 to the left to give access to the top of the compiler carriage. Figure 1, remove the 2nd to top exit sensor.
1
Remove screw and securing block
3
Disconnect the sensor harness and remove the sensor
2
Release the sensor legs using a small screwdriver
Replacement
Reverse the removal procedure to replace the 2nd to top exit sensor.
Repairs/Adjustments
REP 11.49-170
July 2005 4-390
REP 11.50-170 BM Eject Sensor

REP 11.51-170 BM Support Leg and Spring

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the BM right hand cover, REP 11.56-170. Remove the upper exit brush (3 screws), PL 11.88 Item 16. Figure 1, remove the BM eject sensor.
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the BM, front door, front cover and rear cover, REP 11.1-130. Figure 1, remove screws from the rear.
2
Disconnect the harness and remove the sensor
1
Remove screw, slide out sensor
1
Remove 2 screws
Figure 1 Rear preparation Figure 1 Sensor removal 3. Fully pull out the BM module. Support the weight of the BM on a stack of paper approximately 2 reams high. Add or remove paper from the stack to ensure that the stack supports the right side of the BM module. Figure 2, prepare to remove the right hand support rail.
Replacement
Reverse the removal procedure to replace the BM eject sensor.
4.
5.
July 2005 4-391
Repairs/Adjustments
REP 11.50-170, REP 11.51-170
2 1
2
Rotate the rail clockwise to give access to the inner base of the BM module
1
Push the rail to the rear to release the dowels
Figure 2 Preparation 6. Figure 3, remove the right hand support rail. 7.
Figure 3 Rail removal Figure 4, remove the BM support leg and spring.
Repairs/Adjustments
REP 11.51-170
July 2005 4-392
1
Insert a small screwdriver into the E-clip groove
1
Remove the E-clip using a small flat screwdriver
3
Carefully remove the screwdriver
2
Slide the pin using the screwdriver, so that the screwdriver touches the frame
2
Slide out the pin
3
Remove the support leg and spring
Figure 4 Leg and spring removal
Figure 5 Pin alignment 3. Figure 6, insert the E-clip.
Replacement
1. 2. Install the support leg, spring and pin. Figure 5, align the pin to accept the E-clip.
July 2005 4-393
Repairs/Adjustments
REP 11.51-170
2
Slide the screwdriver and E-clip along the frame. Snap the E-clip into the groove
REP 11.52-170 BM Crease Rolls, Gears, Clutch and Bearings

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Open the HCSS BM front door and fully pull out the BM module. Release the crease roll nip pressure by fully rotating the crease roll handle (6c) counterclockwise. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Remove the BM right hand cover, REP 11.56-170. Remove the BM crease roll motor, REP 11.19-170, but do not disconnect the motor harness or remove the motor from the mounting plate. Figure 1, remove the rear bearings.
1
Attach the E-clip to the tip of a magnetic screwdriver
4. 5. 6. 7. 8.
Figure 6 E-clip insertion 4. Install the remainder of the removed components by reversing the removal procedure. NOTE: Ensure that the 4 screws removed in step 1 of Figure 5 are tightened in exactly the original position, by carefully aligning the screw head with the witness marks on the frame.
Repairs/Adjustments
REP 11.51-170, REP 11.52-170
July 2005 4-394
3
Remove the upper crease roll bearing.
2
Remove the upper crease roll gear.
1
Remove the circlip.
1
Remove 2 circlips.
2
Remove 2 bearings.
13. Figure 3, remove the upper crease roll.
Figure 1 Rear bearing removal 9. Temporarily attach the BM crease roll motor using only the top screw.
10. Temporarily attach the PWB mounting plate using only the top two screws. 11. Fully pull out the BM module. 12. Figure 2, prepare to remove the upper crease roll.
July 2005 4-395
Repairs/Adjustments
REP 11.52-170
1
Pull the lower crease roll and clutch assembly to the front to release the bearing.
1
Slide the upper crease roll to the rear, remove from the front.
Figure 3 Upper crease roll removal 14. Figure 4, remove the lower crease roll and clutch assembly.
2
Slide the front of the lower crease roll and clutch assembly out of the slot.
3
Remove the lower crease roll and clutch assembly.
Figure 4 Lower crease roll and clutch assembly removal
Repairs/Adjustments
REP 11.52-170
July 2005 4-396
Replacement
CAUTION Do not remove the crease roll and clutch assembly if they are secure on the shaft. 1. 2. Install the lower crease roll and clutch assembly and bearings. Check if the lower crease roll gear and clutch assembly are secure on the shaft. If the lower crease roll gear and clutch assembly wobble, perform the following: a. Figure 5, remove the clutch.
1
Remove the screw and the retainer.
2
Remove the 9 nine clutch plates and the lower crease roll gear.
Figure 5 Clutch removal b. Figure 6, carefully identify the lower crease roll gear and clutch assembly components. Reassemble the components on the lower crease roll shaft in sequence from 1 to 12. Ensure the following points are followed: Components are orientated correctly as shown in Figure 6. The shallow grooves in the bore of the gear face towards the rear and mate with the teeth of the clutch plate installed on the shaft. The deep grooves in the bore of the gear face towards the front and mate with the teeth of the clutch plates subsequently installed on the shaft. The spring retainer is installed over the end the shaft.
July 2005 4-397
Repairs/Adjustments
REP 11.52-170
Retainer (note the orientation)
Gear keyed clutch plate
Lower crease roll gear (note the orientation)
Gear keyed clutch plate
Screw
Shaft keyed clutch plate
Shaft keyed clutch plate
Bearing
Lower crease roll shaft
Figure 6 Clutch components c. Figure 7, Ensure that the tabs of the outermost gear keyed clutch plate are not outside of the grooves in the gear.
Repairs/Adjustments
REP 11.52-170
July 2005 4-398
3.
Install the remainder of the removed components by reversing the removal procedure.
Outermost gear keyed clutch plate
Tabs
Grooves
Figure 7 Outermost gear keyed clutch plate d. Figure 8, ensure that the final shaft keyed clutch plate does not come off of the shaft during installation.
Final shaft keyed clutch plate
Figure 8 Outermost gear keyed clutch plate e. f. Tighten the screw on the front end of the shaft until it reaches a hard stop. Check that the lower crease roll gear and clutch assembly is secure on the shaft. If necessary, repeat steps A to D. Repairs/Adjustments
July 2005 4-399
REP 11.52-170
REP 11.53-170 CC Shutter and Springs

2
Slide the shutter to the front, release the pin from the rear
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the CC eject housing assembly, REP 11.57-170. Figure 1, remove the CC shutter.
3
Unhook the springs from the shutter
1
Remove the screw
5
Release the pin from the front and remove the shutter
4
Un-snap the middle fixings
Figure 1 Shutter removal
Replacement
Reverse the removal procedure to replace the CC shutter.
Repairs/Adjustments
REP 11.53-170
July 2005 4-400
REP 11.54-170 CC Nip Shaft Components

Nip roll, PL 11.74 Item 2. Nip shaft, PL 11.74 Item 3. Nip spring, PL 11.74 Item 4.
2
Open the top baffle and fix in the open position using adhesive tape
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage assembly, REP 11.2-170. Figure 1, improve the access to the area.
1
Figure 1 Improving access 3. Figure 2, remove the entrance baffle cover.
July 2005 4-401
Repairs/Adjustments
REP 11.54-170
3
Remove the cover
1
Remove 2 springs
1
Remove 2 screws
3
Slide the rolls off the shaft
2
Lift out the nip shaft with rolls
Figure 3 Nip shaft removal
Replacement
Reverse the removal procedure to replace the nip shaft, nip springs and nip rolls.
2
Figure 2 Cover removal 4. Figure 3, remove the nip shaft, nip springs and nip rolls.
Repairs/Adjustments
REP 11.54-170
July 2005 4-402
REP 11.55-170 BM Pre-compile Pulley and Tyres

1
2
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the compiler carriage assembly, REP 11.2-170. Remove the drive pulley, PL 11.67 Item 2, refer to REP 11.12-170, figure 2. Figure 1, remove the BM pre-compile pulley.
3
Push the pulley shaft to the rear and remove from the front Figure 1 Pulley removal 4. Figure 2, remove the BM pre-compile tyres.
July 2005 4-403
Repairs/Adjustments
REP 11.55-170
Remove the tyres from the pulley
Figure 2 Tyre removal
Replacement
Reverse the removal procedure to replace the BM pre-compile pulley and tyres
Repairs/Adjustments
REP 11.55-170
July 2005 4-404
REP 11.56-170 BM Right Hand Cover

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. 6. Remove the rear cover, REP 11.1-170. Open the BM front door and fully pull out the BM module. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Figure 1, Prepare to remove the BM right hand cover.
July 2005 4-405
Repairs/Adjustments
REP 11.56-170
1
Push the BM fully home
2
Remove 3 screws
3
Fully pull out the BM module
4
Remove 3 screws
Figure 1 Preparation 7. Figure 2, remove the BM right hand cover.
Repairs/Adjustments
REP 11.56-170
July 2005 4-406
REP 11.57-170 CC Eject Housing Assembly

2
Disconnect the harness and remove the cover

WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the compiler carriage assembly, REP 11.2-170. Figure 1, remove the compiler carriage cross member
1
Lever the cover free of the detents
3
Figure 2 Cover removal
Replacement
Reverse the removal procedure to replace the BM right hand cover.
1
2
Bend open the frame to release the cross member
Figure 1 Removing the cross member 3. Figure 2, prepare to remove the CC eject housing assembly.
July 2005 4-407
Repairs/Adjustments
REP 11.56-170, REP 11.57-170
1
Remove 2 screws marked A, release the harness clamp
5
Disconnect the sensor harness
3 4
Disconnect 2 ground terminals Remove screw, release the ground connector
2
Disconnect the motor and sensor harnesses
Figure 2 Preparation 4. Figure 3, remove the CC eject housing assembly.
Repairs/Adjustments
REP 11.57-170
July 2005 4-408
REP 11.58-170 BM Crease Nip Springs

WARNING 1
Release the pivot pin from the hole using a flat blade screwdriver Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. 6. Open the BM front door and fully pull out the BM. Rotate the crease roll handle (6c) fully counterclockwise. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Figure 1, remove the front lower linkage.
2 3
Remove the CC ejector housing assembly Raise the front of the housing carefully guiding the CC shutter out of the track
Figure 3 Housing removal
Replacement
Reverse the removal procedure to replace the CC ejector housing assembly. NOTE: Ensure that the front and rear pivot pins are located in the pivot holes
July 2005 4-409
Repairs/Adjustments
REP 11.57-170, REP 11.58-170
3
Release the linkage from the spring hook
1
Move the spring to the corner cutout
1
Remove the KL-clip
2
Flex the spring slightly and slide out of the hole
Figure 2 Front spring removal 8. 9. Remove the rear cover REP 11.1-170. Fully push in the BM.
2
Slide the linkage off the shafts
10. Remove 4 screws securing the BM PWB mounting plate to the frame, allow the PWB and mounting plate to hang down, giving access to the rear nip spring and linkage. 11. Figure 3, remove the rear lower linkage.
Figure 1 Front linkage removal 7. Figure 2, remove the front spring.
Repairs/Adjustments
REP 11.58-170
July 2005 4-410
2
Flex the spring slightly and slide out of the hole
1
Move the spring to the corner cutout
4
Release the linkage from the spring hook
3
Slide the linkage off the shafts Figure 4 Rear spring removal
Replacement 2
Remove the E-clip Reverse the removal procedure to replace the BM crease roll nip front spring.
1
Remove the KL-clip
Figure 3 Rear linkage removal 12. Figure 4, remove the rear spring.
July 2005 4-411
Repairs/Adjustments
REP 11.58-170
REP 11.59-170 Crease Roll Gate Assembly

This procedure is used to repair the following components: Crease roll gate rack gear, PL 11.87 Item 8. Crease roll gate rack drive gear, PL 11.87 Item 13. Crease roll gate rack, PL 11.87 Item 14. Crease roll gate front guide, PL 11.87 Item 15. Crease roll gate rear guide, PL 11.87 Item 16. Crease roll gate, PL 11.87 Item 19.
Removal WARNING
1
Remove E-clip and 2 gears
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. 6. 7. Open the HCSS BM front door and fully pull out the BM. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Remove the BM right hand cover, REP 11.56-170. Remove the crease roll gate motor, REP 11.24-170. Figure 1, remove the crease roll gate rack drive gear and both crease roll gate rack gears.
2
Figure 1 Removing gears 8. Figure 2, Remove the front and rear crease roll gate racks.
Repairs/Adjustments
REP 11.59-170
July 2005 4-412
2
Remove E-clip and rear rack
1
Remove E-clip and front rack
Twist the gate to allow the shaft to exit the slot, then lift out the gate
Figure 2 Removing the racks 9. Figure 3, remove the crease roll gate.
Figure 3 Gate removal 10. Figure 4, remove the grease roll gate front guide.
July 2005 4-413
Repairs/Adjustments
REP 11.59-170
4 3
Hold the baffle away from the guide Remove the guide
3
Hold the baffle away from the guide
4
Remove the guide
2
Remove screw
2
Remove screw
1
Remove two screws
1
Remove two screws
Figure 4 Front guide removal 11. Figure 5, remove the grease roll gate rear guide.
Figure 5 Rear guide removal 12. Loosen 3 screws to remove the crease roll gate shaft from the crease roll gate.
Replacement
Reverse the removal procedure to replace the crease roll gate assembly. CAUTION Ensure that the crease roll gate shaft is centrally located within the crease roll gate.
Repairs/Adjustments
REP 11.59-170
July 2005 4-414
REP 11.60-170 BM Paper Guide Assembly

This procedure is used to repair the following components: Paper guide, PL 11.80 Item 7. Nip spring, PL 11.80 Item 9. Nip roll, PL 11.80 Item 10. Nip shaft, PL 11.80 Item 11. NOTE: If only new nip components are being installed, the BM paper guide assembly does not need to be removed.
1
Remove the E-clip
Removal WARNING
WARNING
Switch off the electricity to the machine GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. 6. Open the BM front door and fully pull out the BM. Rotate the crease roll handle (6c) fully counterclockwise. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Figure 1, remove the front bearing. Figure 1 Front bearing removal 7. Figure 2, remove the rear bearing.
2
Remove the bearing
July 2005 4-415
Repairs/Adjustments
REP 11.60-170
1
Remove the E-clip, then the bearing.
1
Remove 4 screws. Disconnect the 2 ground harnesses.
2
Pivot the BM flapper assembly down to rest on the crease blade.
3
Figure 2 Rear bearing movement 8. Figure 3, remove the BM paper guide assembly. Lift out the BM paper guide assembly.
Figure 3 paper guide assembly removal 9. Figure 4, remove the components from the BM paper guide assembly.
Repairs/Adjustments
REP 11.60-170
July 2005 4-416
REP 11.61-170 BM Module

1
Release the nip springs to remove the nip shaft and nip rolls
4
Carefully disengage the spring legs from the guide and remove the shaft assembly

Mandatory safety warning. This procedure must be performed by two people. The module is heavy.
WARNING
Do not undock the HCSSBM from the machine. The machine maintains the stability of the HCSSBM.
WARNING
3
Remove E-clip and front latch 1.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. Remove the BM rear cover, REP 11.1-170.
2
Remove E-clip and rear latch
Figure 4 Paper guide dismantling
Replacement
Reverse the removal procedure to replace the BM paper guide assembly.
July 2005 4-417
Repairs/Adjustments
REP 11.60-170, REP 11.61-170
2.
Figure 1, disconnect PJ553 and PJ559 from the BM PWB.
3.
Figure 2, disconnect the harness from bin 2.
1
Remove two screws.
1
Disconnect PJ553 and PJ559.
3
Disconnect the harness. Secure the harness to the harness retainers.
2
Route the harness through the frame.
Figure 2 Disconnect the harness 4. Open the BM front door, PL 11.60 Item 5.
2
Release the harness from the retainers.
Figure 1 Disconnect the PJs
Repairs/Adjustments
REP 11.61-170
July 2005 4-418
5.
Figure 3, prepare to remove the BM module.
6.
Figure 4, prepare to remove the BM module.
1
Align approximately two reams of paper against the edge of the HCSS BM.
1
Fully pull out the BM module.
2
Disconnect the ground harness. Secure the harness to the harness retainers.
2
Make sure that the top of the paper stack is level with the base of the BM module. 7. Figure 5, Release the latches. Figure 4 Preparation
July 2005 4-419
Repairs/Adjustments
REP 11.61-170
WARNING
Use safe handling procedures, GP 16 when removing this module. The module is heavy. CAUTION Do not damage the BM front cover when the BM module is removed. NOTE: The BM module weight is 23 Kg (50.6 lb.). NOTE: The BM catch will spring to the rear when the BM module is removed. Refer to Figure 7. 8. Figure 6, remove the BM module.
2
Fully push in the slide.
1
Pull up the right side latch to release the slide from the rail.
4
Fully push in the slide.
3
Push down the left side latch to release the slide from the rail. Figure 5 Releasing the slides
Repairs/Adjustments
REP 11.61-170
July 2005 4-420
Replacement
CAUTION Do not damage the harnesses when the BM module is installed. Ensure that the rails are correctly aligned with the slides. 1. 2. 3. Put the BM module on the paper stack in front of the HCSS BM. Route the bin 2 harness and the ground harness to the rear of the HCSS BM. If a new BM is to be installed, perform the following: a. b. 4. One person must lift the BM module by the left side cross member. Unlatch the slides from the new BM module. Refer to Figure 5. Install the new BM module onto the existing rails in the HCSS BM.
Figure 7, prepare to install the BM module.
1
Carefully remove the BM module.
A second person must lift the BM module by the booklet exit slot.
Figure 6 Remove the BM module
July 2005 4-421
Repairs/Adjustments
REP 11.61-170
2
Carefully push the BM module into the HCSS BM until the catch is held under the guide. Do not push the BM further into HCSS BM.
Guide
1
Hold the catch in the forward position.
Figure 7 Position of the catch 5. Reverse the removal procedure to replace the BM module. CAUTION Ensure the BM harness and bin 2 harness are correctly positioned in the harness retainers so that harnesses are not damaged when the BM is moved to the extremities of its travel. 6. Perform the 11F-170 Booklet Quality RAP.
Repairs/Adjustments
REP 11.61-170
July 2005 4-422
July 2005 4-423
Repairs/Adjustments
REP 11.61-170
Repairs/Adjustments
REP 11.61-170
July 2005 4-424
REP 12.1 OCT Fingers Install

Parts List on PL 12.10 Installation WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. CAUTION Do not install the OCT fingers on 65 ppm machines. 1. 2. Remove the OCT, PL 12.10 Item 2. Remove the right hand cover, PL 8.10 Item 9. CAUTION Make sure that the OCT fingers are installed in the correct position. Each of the three fingers is marked. 3. Install three OCT fingers on to the exit shaft assembly, Figure 1.
5.
Manually feed a sheet of A4 or 8.5 x 11 inch paper, long edge feed, through the paper path, Figure 2. NOTE: This is necessary to make sure that the OCT fingers are fully raised when the right hand cover is installed.
2
Insert a sheet of paper in to the paper path.
1
Release the jam clearance handle 3d/4d.
3
Rotate the jam clearance handle 3c counter clockwise.
Figure 2 Inserting paper CAUTION Finger 1 Finger 2 Finger 3 When the right cover is installed, make sure that the OCT fingers extend through the hole in the right hand cover. Refer to Figure 3. 6. Figure 1 Finger install 4. Remove the fuser module (32-55 ppm) PL 10.8 Item 1 or (65-75 ppm) PL 10.10 Item 1. Install the right hand cover, Figure 3.
July 2005 4-425
Repairs/Adjustments
REP 12.1
OCT fingers.
Figure 3 Finger check 7. 8. Remove the piece of paper from the paper path. Make sure that the OCT fingers fall freely under their own weight. Re-install the fuser then the OCT.
Repairs/Adjustments
REP 12.1
July 2005 4-426
REP 14.1A Scanner (32-55 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. 6. Lock the scan carriage, Figure 1,. Remove the DADH, REP 5.19. Disconnect all harnesses that will prevent removal of the image processing PWB module, then remove the image processing PWB module, PL 3.20 Item 1. Remove the rear cover, PL 8.10 Item 1. Remove the user interface, REP 2.1. Remove the OCT, PL 12.10 Item 2, or perform the following: 7. 8. 9. REP 11.12-120 1K LCSS Removal. REP 11.13-110 LCSS Undocking. REP 11.13-170 HCSS BM Undocking.
Remove the left hand cover, PL 8.10 Item 3. Remove the right hand cover, PL 8.10 Item 9. Remove the xerographic module. Put the module in a black bag.
1
Remove the transport screw from the storage position and lock the scan carriage.
Serial number
WARNING
Use safe handling procedures, GP 16 when removing the module. The module is heavy. NOTE: The scanner weight is 16.5 kg (36lb.). 10. Figure 2. Stand at the rear of the machine and remove the scanner.
Figure 1 Scan carriage locking
July 2005 4-427
Repairs/Adjustments
REP 14.1A
Replacement 4
Raise the scanner and release the harness from beneath the scanner
3
Push the scanner towards the rear of the machine
1.
The replacement procedure is the reverse of the removal procedure. Observe the steps that follow during replacement. If a new scanner is installed, make sure that the scanner is the correct speed for the machine. A 32 - 38 ppm scanner has a serial number that begins with 3. A 45 - 55 ppm scanner has a serial number that begins with 5. Refer to Figure 1 for the location of the serial number. Ensure that the receptacle on the base of the scanner is correctly installed onto the tongue on the machine frame. Refer to Figure 2.
5
Remove the scanner
Receptacle (2 positions)
Tongue (2 positions)
1
Remove 2 screws and 2 spacers
2
Remove 1 screw and 1 spacer
Figure 2 Scanner removal
Repairs/Adjustments
REP 14.1A
July 2005 4-428
REP 14.2A Exposure Lamp Inverter and Fuse (32-55 ppm)

Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. Remove the CVT glass and document glass, REP 14.6A. Remove the exposure lamp inverter and fuse, Figure 1. PJ 464
5
Remove the inverter and fuse
4
Disconnect 2 connectors
3
Note the orientation of the ribbon cable, blue stripe to the left
Fuse
1
Remove 2 screws
PJ 463
2
Place fingers under the carriage to hold the cable clamp, then release the 3 clips from above while pulling the clamp down
Figure 1 Inverter and fuse
Replacement
1. 2. 3. Reverse the removal procedure to replace the exposure lamp inverter and fuse. When re-connecting the ribbon cable into PJ463, the blue band printed on the cable must face to the left, when viewed as shown in Figure 1. Figure 1, ensure the ribbon cable is folded correctly in the cable clamp. Engage two of the cable clamp clips in the carriage holes. Bend the clamp to engage the third clip.
July 2005 4-429
Repairs/Adjustments
REP 14.2A
REP 14.3A Document Size Sensors (32-55 ppm)

2.
Figure 2, when re-installing the PWB cover, PL 14.25 Item 1, ensure that the upper run of scan cable does not get trapped in the cable anchor slot.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the CVT glass and document glass, REP 14.6A. For document size sensor 2 only, remove the PWB cover - 3 screws, PL 14.25 Item 1. Remove the document size sensor 1 and / or 2, Figure 1.
Scan cable upper run
1
Pinch the legs together to release the sensor
Cable anchor slot
Figure 2 Correct position of the scan cable
2
Figure 1 Document size sensor 1 NOTE: Figure 1 shows document size sensor 1. The fastening for the document size sensor 2 is the same as for 1.
Replacement
1. Reverse the removal procedure to replace the document size 1 and 2 sensors.
Repairs/Adjustments
REP 14.3A
July 2005 4-430
REP 14.4A DADH Closed Switch (32-55 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Remove the DADH, REP 5.19. Remove the user interface assembly, REP 2.1. Remove the scanner top cover, PL 14.20 Item 3. Remove the DADH closed switch, Figure 1.
2
Remove 2 screws
3
Remove the switch
1
Release the catch and disconnect the bulkhead connector
Figure 1 DADH closed switch
Replacement
Reverse the removal procedure to replace the DADH closed switch.
July 2005 4-431
Repairs/Adjustments
REP 14.4A
REP 14.5A Scanner PWB (32-55 ppm)

Switch off the electricity to the machine, GP 14. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury. Scan cable upper run
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the CVT glass and document glass, REP 14.6A. Remove the scanner PWB cover, PL 14.25 Item 1. Release the document size sensor from the cover, REP 14.3A. Remove the scanner PWB, Figure 1.
1
Disconnect all harnesses Cable anchor slot Figure 2 Correct position of the scan cable 3. When re-connecting the ribbon cable to PJ456 ensure that the blue band printed on the cable faces the front of the machine.
3
Remove the scanner PWB
2
Release 4 standoffs
Figure 1 Scanner PWB
Replacement
1. 2. Reverse the removal procedure to replace the scanner PWB. When re-installing the PWB cover, PL 14.25 Item 1, ensure that the upper run of scan cable does not get trapped in the cable anchor slot, Figure 2.
Repairs/Adjustments
REP 14.5A
July 2005 4-432
REP 14.6A CVT Glass, Document Glass and CVT Ramp (32-55 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the DADH, REP 5.19. 2. Remove the user interface assembly, REP 2.1. 3. Remove the scanner top cover, PL 14.20 Item 3. CAUTION Careless handling may separate the plastic CVT ramp from the document glass, if this happens, install a new document glass, PL 14.20 Item 5 and CVT ramp, PL 14.20 Item 13. Contamination in the optics cavity can cause image quality defects. Do not allow the optics cavity to become contaminated. 4. Remove the CVT glass and document glass, Figure 1.
1
Remove 2 screws
Replacement
CAUTION Careless handling may separate the plastic CVT ramp from the document glass, if this happens, install a new document glass, PL 14.20 Item 5 and CVT ramp, PL 14.20 Item 13. 1. Clean the underside of the CVT glass and document glass, ADJ 14.1A. NOTE: Ensure that the CVT glass is installed as far to the right as possible. NOTE: Ensure that the white stripes on both the CVT glass and the document glass, are at the front of the machine and on the underside of the glass. 2. Reverse the removal procedure to replace the CVT glass and document glass. 3. Clean the upper side of the CVT glass and document glass, ADJ 14.1A
2
Lift off the CVT glass and store carefully
3
Lift off the document glass and store carefully
Figure 1 Document glass and CVT glass
July 2005 4-433
Repairs/Adjustments
REP 14.6A
REP 14.7A Scan Carriage Home Sensor (32-55 ppm)

Replacement
1. 2. 3. 4. Reverse the removal procedure to replace the scan carriage home sensor. Figure 1, when mounting the sensor, ensure that the location hole in the sensor mounting plate is located over the dowel of the setting plate. When replacing the scan carriage home sensor, ensure that the lugs are located in the slot of the mounting plate before tightening the screw. Ensure the adhesive tape is re-installed so that it entirely covers the aperture. If necessary install new adhesive tape.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the DADH, REP 5.19. Remove the user interface assembly, REP 2.1. Remove the scanner top cover, PL 14.20 Item 3. CAUTION Do not remove the document glass. Do not loosen the two screws securing the setting plate, shown in Figure 1. 4. Remove the scan carriage home sensor, Figure 1. Dowel DO NOT LOOSEN THESE SCREWS
4
Disconnect the harness and remove the sensor
Setting plate
1
Peel back the adhesive tape Lugs
3
Remove screw
2
Remove screw and release the mounting plate to reveal the sensor
Location hole
Figure 1 Scan carriage home sensor
Repairs/Adjustments
REP 14.7A
July 2005 4-434
REP 14.8A Input Module Angle Sensor (32-55 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. Remove the DADH, REP 5.19. Remove the user interface assembly, REP 2.1. Remove the scanner top cover, PL 14.20 Item 3. Remove the input module angle sensor, Figure 1.
2
Depress the actuator to release the sensor
3
Disconnect the sensor from the harness
1
Remove screw
Figure 1 Input module angle sensor
Replacement
1. 2. Reverse the removal procedures to replace the input module angle sensor. When replacing the input module angle sensor, ensure that the lugs on the sensor are located in the slot of the frame before tightening the screw. Repairs/Adjustments
July 2005 4-435
REP 14.8A
REP 14.9A Exposure Lamp (32-55 ppm)

1
Slide the end block from the lugs
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the CVT glass and document glass, REP 14.6A. Manually move the full rate carriage to align with the cut-outs in the frame. Remove the exposure lamp with the end blocks, Figure 1.
3
Release the mounting block from the carriage at both ends of the lamp and remove the lamp with the end blocks
2
Remove the end block from the other end of the exposure lamp
1
Disconnect PJ464 through the access hole and release the lamp harness retainer Figure 2 Removing end blocks
Replacement
Reverse the removal procedure to replace the exposure lamp.
2
Press the catch and slide the mounting block upwards at both ends of the lamp
Figure 1 Releasing lamp fasteners 4. Remove the end blocks from the exposure lamp, Figure 2.
Repairs/Adjustments
REP 14.9A
July 2005 4-436
REP 14.10A Scan Idler Pulleys (32-55 ppm)

Replacement
1. Reverse the removal procedure to replace the scan idler pulleys. Install the scan idler pulleys, Figure 2.
1
Maintain the tension in the cable and place the pulley in the cable loop
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the CVT glass and document glass, REP 14.6A. Carefully move the full rate carriage to the left side of the scanner module. Remove the scan idler pulleys, Figure 1. NOTE: Figure 1 and Figure 2 show the rear scan idler pulley. The procedure for the front scan idler pulley is similar.
2
Hold the tension in the cable and slide the pulley off of the shaft
3
Install the E-clip
2
Slide the pulley onto the shaft
Figure 2 Scan idler pulley replacement
1
Remove the E-clip
3
Maintain the tension in the cable and remove the pulley from the cable loop
Figure 1 Scan idler pulley removal
July 2005 4-437
Repairs/Adjustments
REP 14.10A
REP 14.11A Scan Motor (32-55 ppm)

3
Remove the motor and bracket
4
Loosen 2 grub screws and remove the flywheel
Weight (32-38 ppm only)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the CVT glass and document glass, REP 14.6A. Mark the position of the scan motor bracket, Figure 1.
2
Remove 2 screws
5 1
Disconnect PJ456 Figure 2 Motor removal Remove 2 screws and remove the motor from the bracket
Replacement
1. 2. 3. Scribe a line 4. 5. 6. Figure 1 Motor bracket position 3. Remove the scan motor and remove the weight (32-38 ppm only), Figure 2. Re-assemble the motor onto the bracket and fully tighten the screws. Replace motor / bracket assembly into the optics cavity, engage the motor pulley with the drive belt and install the two screws, but do not tighten. Move the motor / bracket assembly to the right until the bracket aligns with the scribe line, Figure 1, then fully tighten the screws. Re-install the flywheel and tighten the 2 screws. Re-install the CVT glass and document glass. Ensure that the weight (32-38 ppm only) is fitted onto the new motor.
Repairs/Adjustments
REP 14.11A
July 2005 4-438
REP 14.1B Scanner (65-75 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the OCT, PL 12.10 Item 2, or perform the following: 2. 3. 4. 5. 6. 7. 8. 9. REP 11.13-110 LCSS Undocking REP 11.19-130 HCSS Undocking REP 11.13-170 HCSS BM Undocking
Figure 1. Lock the scan carriage. Remove the DADH, REP 5.19. Remove the rear cover, PL 8.10 Item 1. Remove the user interface, REP 2.1. Disconnect all harnesses that will prevent removal of the image processing PWB module, then remove the image processing PWB module, PL 3.10 Item 1. Remove the left hand cover, PL 8.10 Item 3. Remove the right hand cover, PL 8.10 Item 9. Remove the xerographic module. Put the module in a black bag. Remove the transport screw from the storage position and lock the scan carriage.
WARNING
Use safe handling procedures, GP 16 when removing the module. The module is heavy. NOTE: The scanner weight is 16.5 kg (36lb.). 10. Figure 2. Stand at the rear of the machine and remove the scanner. Figure 1 Locking the scan carriage
July 2005 4-439
Repairs/Adjustments
REP 14.1B
Replacement
Detail A
5
Remove the scanner
1.
The replacement procedure is the reverse of the removal procedure. Ensure that the receptacle on the base of the scanner is correctly installed onto the tongue on the machine frame. Refer to Figure 2.
Tongue
4
Raise the scanner and release the harness from beneath the scanner
Screw and spacer
Receptacle (2 positions)
3
Push the scanner towards the rear of the machine
Tongue
1
Remove 2 screws and 2 spacers
2
Remove 2 screws and 2 spacers (See also Detail A)
Figure 2 Scanner removal
Repairs/Adjustments
REP 14.1B
July 2005 4-440
REP 14.2B Top Cover (65-75 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the DADH, REP 5.19. Remove the user interface assembly, REP 2.1. It is not necessary to disconnect the PJ. Figure 1, remove the top cover.
3 4
Lift off the top cover Remove three screws
2 1
Remove one screw Loosen three screws
Figure 1 Top cover removal
Replacement
1. 2. The replacement procedure is the reverse of the removal procedure. Perform ADJ 14.1B Optics Cleaning as necessary.
July 2005 4-441
Repairs/Adjustments
REP 14.2B
REP 14.3B CVT Glass, CVT Ramp Assembly and Document Glass (65-75 ppm)
1
Remove 2 screws
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. CAUTION Careless handling may separate the plastic CVT ramp assembly from the document glass. If this happens, install a new document glass, PL 14.10 Item 5 and CVT ramp assembly, PL 14.10 Item 13. Contamination of the optics cavity can cause image quality defects. Do not allow the optics cavity to be contaminated. 1. 2. Remove the top cover, REP 14.2B. Figure 1, remove the CVT glass, document glass and CVT ramp assembly.
3
Remove the CVT glass, and the document glass with the CVT ramp assembly
2
Loosen 6 screws and rotate 6 glass clamps away from the document glass
Figure 1 CVT glass and document glass assembly
Replacement
1. 2. 3. The replacement procedure is the reverse of the removal procedure. Ensure that the white AGC strips on the document glass and the CVT glass are at the front and underside of the glass. Perform ADJ 14.1B Optics Cleaning as necessary.
Repairs/Adjustments
REP 14.3B
July 2005 4-442
REP 14.4B Scan Carriage Home Sensor (65-75 ppm)

2. 3. 4.
Re-connect the sensor. Install the sensor plate. Ensure that the three locating lugs are correctly located in the slots of the mounting plate. The replacement of the removed components in the reverse of the removal procedure.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the scanner top cover, REP 14.2B. CAUTION Do not remove the document glass. Do not loosen the two screws securing the setting plate, shown in Figure 1. 2. Figure 1, remove the scan carriage home sensor.
Do not loosen
3
Disconnect the sensor
4
Remove the sensor (1 screw)
1
Remove the screw
2
Pull forward the sensor plate
Figure 1 Scan carriage home sensor
Replacement
1. Install the sensor on to the sensor plate, ensuring the lugs locate correctly in the slot. Repairs/Adjustments
July 2005 4-443
REP 14.4B
REP 14.5B Scan Carriage Assembly (65-75 ppm)

1
Remove the PJ cover (2 screws) and disconnect the scan carriage ribbon cable
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the CVT glass and document glass, REP 14.3B. CAUTION When disconnecting the scan carriage ribbon cable, do not bend the connector pins. 2. Figure 1. Remove the scan carriage assembly.
2
Loosen 1 screw, then slide out the cable
4
Remove the scan carriage
3
Loosen 3 screws, then slide out the cables
Figure 1 Carriage removal
Replacement
1. Insert the exposure lamp ribbon cable through the securing clamp and the square hole.
Repairs/Adjustments
REP 14.5B
July 2005 4-444
2.
Figure 2. Place the scan carriage centrally over the springs on the scan cables. Slide the scan cables under the fixing tabs. NOTE: Observe the spring position between the fixing tabs on the scan carriage assembly.
REP 14.6B Scan Motor and Mounting (65-75 ppm)

Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the scanner top cover, REP 14.2B. Remove the scanner motor cover, PL 14.16 Item 10, (2 screws). Figure 1. Prepare to remove the motor.
1
Scribe round the bracket
Fixing tab Fixing tab Spring position
Figure 2 Alignment of the scan carriage 3. 4. 5. 6. 7. 8. 9. Reconnect the scan carriage ribbon cable. Reinstall the PJ cover. Reconnect the exposure lamp ribbon cable. Ensure that the metal connections face towards the PWB. Close the exposure lamp ribbon harness securing clip. Perform ADJ 14.2B Scan Carriage Adjustment. Perform ADJ 14.1B Optics Cleaning Procedure. The replacement procedure is the reverse of the removal procedure.
2
Remove 3 screws
Figure 1 Preparation 4. Figure 2. Remove the motor and mounting. Note the orientation of the bracket and the mounting.
July 2005 4-445
Repairs/Adjustments
REP 14.5B, REP 14.6B
REP 14.7B Scan Cables (65-75 ppm)

1
Release the wiring and disconnect PJ 461. (Press the top of the PJ) 1. 2.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. Remove the scan carriage, REP 14.5B. Remove the scan motor cover PL 14.16 Item 10, (2 screws). Slide the cables off the pulleys or capstan. Remove the springs and lift out the cables. Figure 1 shows the general arrangement of the scan cables, when correctly installed.
3
Remove the mounting (2 screws)
3. 4. 1.
Replacement
6 turns on each cable
2
Remove the bracket (2 screws) Lower scan cable Figure 2 Motor and mounting Upper scan cable
Replacement
1. 2. The replacement procedure is the reverse of the removal procedure. Perform ADJ 14.3B Scanner Motor.
Note that the springs are in the same relative position.
Figure 1 Scan cable arrangement
Repairs/Adjustments
July 2005 4-446
2.
Figure 2. Prepare to install the lower scan cable. NOTE: The lower scan cable is black and is longer than the upper scan cable. NOTE: The anchor ball is not installed centrally on the scan cables. NOTE: To assist in holding the scan cables in position, use adhesive tape.
3.
Figure 3. Prepare to install the lower scan cable.
2
Install the cable around the left, rear, lower pulley
short end
long end
1
longer, black cable Wind three turns above the anchor point
1
Wind three turns below the anchor point on the capstan.
3 2
Install the anchor ball in the anchor point Install the cable around the right, rear, lower pulley
3
Use adhesive tape to secure the anchor ball in the anchor point
Figure 3 Installation of the lower scan cable
Figure 2 Mount the lower scan cable on the capstan
July 2005 4-447
Repairs/Adjustments
REP 14.7B
4.
Figure 4. Prepare to install the upper scan cable. NOTE: The anchor ball is not installed centrally on the scan cable.
5.
Figure 5. Install the lower scan cable.
short end
3
Use adhesive tape to secure the anchor ball in the anchor point
long end
2
Install the anchor ball in the anchor point
1
Wind three turns below the anchor point on the capstan.
1
Attach the spring to the cable
2
Install the cable around the front, left pulley
3
Install the cable over the front, right pulley
Figure 5 Installation of the upper scan cable Figure 4 Mount the upper scan cable on the capstan
Repairs/Adjustments
REP 14.7B
July 2005 4-448
6.
Figure 6. Prepare to install the upper scan cable.
7.
Figure 7. Prepare to install the upper scan cable.
1
Install the cable around the left rear, upper pulley
1
Wind three turns above the anchor point
Figure 6 Installation of the upper scan cable
Figure 7 Installation of the upper scan cable
July 2005 4-449
Repairs/Adjustments
REP 14.7B
8.
Figure 8. Install the upper scan cable.
REP 14.8B Scan Drive Belt (65-75 ppm)

3
Place the cable round the pulley.

2
Attach the spring to the cable.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the scan carriage assembly, REP 14.5B. Remove the scan motor, REP 14.6B. Secure the scan cables, Figure 1.
1
Lift off the right, rear upper pulley (1 circlip).
5
Reinstall the circlip. Insulation tape
4
Install the pulley on to the shaft.
1
Secure the scan cables to the capstan Figure 8 Installation of the upper scan cable 9. Remove the adhesive tape used to secure the anchor balls in the anchor points.
10. Reinstall the scan carriage, REP 14.5B. 11. Perform ADJ 14.2B scan carriage assembly. 12. Reinstall the CVT glass and document glass, REP 14.3B. 13. Reinstall the scanner top cover, REP 14.2B. 14. Reinstall the DADH, REP 5.19.
Figure 1 Scan cables and capstan NOTE: When removing the scan cables from the pulleys, it is not necessary to lift out the cables from the scanner. 4. 5. Repairs/Adjustments Remove the scan cables from the pulleys, REP 14.7B. Remove the scan drive belt, Figure 2.
July 2005 4-450
REP 14.9B Input Module Angle Sensor (65-75 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the scanner top cover, REP 14.2B. Figure 1, remove the input module angle sensor.
2
Depress the actuator to release the sensor
1
Remove the scan drive belt from the capstan
2
Carefully thread the scan drive belt over the scan cables. Remove the scan drive belt. Figure 2 Removal of the scan drive belt
Replacement
1. 2. The replacement procedure is the reverse of the removal procedure. Perform ADJ 14.3B Scanner Motor.
1 3
Disconnect the sensor from the harness and remove Remove one screw
Figure 1 Input module angle sensor
Replacement
1. 2. Reverse the removal procedures to replace the input module angle sensor. When replacing the input module angle sensor, ensure that the lugs on the sensor are located in the slot of the frame before tightening the screw.
July 2005 4-451
Repairs/Adjustments
REP 14.10B Exposure Lamp and Exposure Lamp Inverter (65-75 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the document glass, the CVT glass and the CVT ramp assembly, REP 14.3B. CAUTION The machine may have shims installed below each end of the exposure lamp. Do not loose the shims when the exposure lamp is removed. The shims are installed to improve image quality. Not all machines have shims installed. 2. Figure 1. Remove the exposure lamp.
1
Remove screw
Shim (see CAUTION)
2
Remove screw
Shim (see CAUTION)
3 3
Disconnect the exposure lamp harness Remove the exposure lamp.
Figure 1 Removal of the exposure lamp 3. Figure 2. Remove the exposure lamp inverter.
Repairs/Adjustments
REP 14.10B
July 2005 4-452
REP 14.11B Exposure Lamp Ribbon Harness (65-75 ppm)

WARNING 2
Disconnect the exposure lamp ribbon harness Take care during this procedure. Sharp edges may be present that can cause injury. 1. Remove the document glass, the CVT glass, and the CVT ramp assembly, REP 14.3B. Remove the scanner PWB cover, PL 14.16 Item 9 (three screws). Remove the scan carriage ribbon cable, PL 14.15 Item 4. Figure 1. Remove the exposure lamp ribbon harness. Remove the scan carriage ribbon cable felt securing strip. 2. 3. 4. 5.
1
Remove two screws
3
Remove the exposure lamp inverter
Figure 2 Removal of the exposure lamp inverter
Replacement
1. The replacement procedure is the reverse of the removal procedure. If the machine had shims installed below the exposure lamp, make sure that they are replaced correctly, refer to Figure 1. Perform ADJ 14.1B Optics Cleaning.
2.
July 2005 4-453
Repairs/Adjustments
REP 14.10B, REP 14.11B
Replacement
1. 2. The replacement procedure is the reverse of the removal procedure. Perform ADJ 14.1B Optics Cleaning.
5
Carefully thread the exposure lamp ribbon harness through the securing clips
3 4
Gently raise the securing clip Depress exposure lamp ribbon harness housing and remove the harness
2
Carefully move the securing clip
1
If necessary, carefully move the scan carriage assembly to the left Figure 1 Removal
Repairs/Adjustments
REP 14.11B
July 2005 4-454
REP 14.12B Scanner PWB (65-75 ppm)

REP 14.13B Scan Carriage Ribbon Cable (65-75 ppm)

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. 1. 2. Remove the document glass, the CVT glass, and the CVT ramp assembly, REP 14.3B. Remove the scanner PWB cover, PL 14.16 Item 9. Disconnect all of the harness connectors from the scanner PWB, PL 14.16 Item 8. Remove four screws securing the scanner PWB. Remove the scanner PWB. 1. 2. 3. 4.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. Remove the document glass, the CVT glass, and the CVT ramp assembly, REP 14.3B. Remove the scanner PWB cover, PL 14.16 Item 9. Prepare to remove the scan carriage ribbon cable, PL 14.15 Item 4. Figure 1. Remove the scan carriage ribbon cable.
Replacement
The replacement procedure is the reverse of the removal procedure. Perform ADJ 14.1B Optics Cleaning.
4
Disconnect the scan carriage ribbon cable
5
Remove the scan carriage ribbon cable
3
Release two harness retainers
2
Disconnect the scan carriage ribbon cable
1
Remove the connector cover
Figure 1 Removal of the scan carriage ribbon cable 5. Remove the felt protection strip from the scan carriage ribbon cable.
July 2005 4-455
Repairs/Adjustments
REP 14.12B, REP 14.13B
Replacement
CAUTION Take care when replacing the scan carriage ribbon cable. The scan carriage ribbon cable is easily damaged. 1. 2. The replacement procedure is the reverse of the removal procedure. Perform ADJ 14.1B Optics Cleaning.
REP 14.14B Document Size Sensor 1 and Document Size Sensor 2 (65-75 ppm)
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. Remove the document glass, the CVT glass, and the CVT ramp assembly, REP 14.3B. Figure 1. Remove document size sensor 1 (Q14-315). NOTE: The removal of document size sensor 1 (Q14-315) is shown. The removal of document size sensor 2 (Q14-320) is identical.
3
Remove the document size sensor
1
2
Remove 1 screw
Figure 1 Remove document size sensor 1 (Q14-315)
Repairs/Adjustments
REP 14.13B, REP 14.14B
July 2005 4-456
Replacement
1. 2. The replacement procedure is the reverse of the removal procedure. Perform ADJ 14.1B Optics Cleaning.
July 2005 4-457
Repairs/Adjustments
REP 14.14B
Repairs/Adjustments
REP 14.14B
July 2005 4-458
REP 16.1 Network Controller PWBs Access

WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. Remove 6 screws
CAUTION Ensure that E.S.D. procedures are observed during the removal and installation of the PWB. 1. 2. Remove the network controller, PL 16.10, from the rear of the machine. Remove the screws securing the front cage, Figure 1.
Figure 1 Network controller
July 2005 4-459
Repairs/Adjustments
REP 16.1
3.
Remove the front cage, Figure 2. Remove front cage
4.
Remove the relevant PWB, Figure 3.
2
Remove the PWB
1
Remove the screw.
Figure 2 Removing the cage
Figure 3 Removing a PWB
Repairs/Adjustments
REP 16.1
July 2005 4-460
5.
Network controller PWB location connections, Figure 4.
PCI locations
Memory module location
Figure 4 PWB locations
Replacement
July 2005 4-461
Repairs/Adjustments
REP 16.1
REP 16.2 Network Controller Disk Drive

4
Lift and remove the disk drive
CAUTION Ensure that E.S.D. procedures are observed during the removal and installation of the disk drive. 1. 2. 3. Remove the network controller, PL 16.10, from the rear of the machine. Remove the front cage on the network controller, refer to REP 16.1. Remove the network controller disk drive, Figure 1.
1 3
Remove two screws
2
Disconnect PJ 5
Disconnect PJ 3
Figure 1 Disk drive
Replacement
Repairs/Adjustments
REP 16.2
July 2005 4-462
ADJ 3.1 Registration Setup

Purpose
To measure and adjust image to paper registration. Refer to dC604 Registration Setup.
ADJ 3.2 Magnification Adjustment

Purpose
To adjust the machine magnification to 100%
Adjustment
NOTE: There are no across process direction adjustments. 1. 2. 3. 4. 5. 6. Select 100% magnification. Use the internal registration test pattern. Make a copy from the document glass or through the DADH. Measure the process direction dimension, IQS 8 Magnification. Enter dC131, select 05-009 for the DADH adjustment or 14-027 for the document glass adjustment. An entry of less than the default value will increase the dimension B. Repeat the above steps until the dimension on the copy is the same as on the print.
If the across process dimension is not within the tolerances specified and the customer is dissatisfied, install a new scanner module, (32-55 ppm) PL 14.20 Item 1 or (65-75 ppm) PL 14.10 Item 1.
July 2005 4-463
Repairs/Adjustments
ADJ 3.1, ADJ 3.2
Repairs/Adjustments
ADJ 3.1, ADJ 3.2
July 2005 4-464
ADJ 4.1 Machine Lubrication

Purpose
To correctly lubricate the machine to prevent noise and wear.
Tray 1 and 2 Transport Rolls and Bearings

Parts list on: PL 8.25. 1. 2. 3. Remove the tray 1 and tray 2 transport roll bearings, REP 8.15. Apply molub grease 777, PL 26.10 Item 20, to the areas of the shafts normally located within the bearings. Re-install the tray 1 and tray 2 transport roll bearings, REP 8.15.
Lubrication
Refer to GP 18 Machine Lubrication for general guidance on the use of lubricants.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. The following list gives the parts of the machine where lubrication is permitted. Go to the relevant procedure: Tray 1 and 2 Transport Rolls and Bearings. Tray 3 and 4 Transport Roll and Bearings. Bypass Feed Roll Shaft. Tray 1 and 2 Support Slides. Tray 3 Takeaway Roll Assembly. Tray 3 Transport Roll Assembly. Registration Transport Gears. Developer Assembly Main Drive Gear. Developer Module Support Pins. 1K LCSS Drive Belt Tensioners. 1K LCSS Bin 1 Drive Belt Pulleys and Idler. 2K LCSS Drive Belt Tensioners. 2K LCSS Bin 1 Drive Belt Pulleys and Idler. HCSS Compiler Carriage Vertical Slides. Compiler Carriage Eject Housing Pivots, Shutter Pins and Tracks. Bin 1 Tray (HCSS and HCSSBM) Bin 2 tray (HCSS). Booklet Maker Support Pin. HCSS and HCSSBM Upper Exit Cover Nip Rollers. Compiler Carriage Elevator Motor Worm And Gear. Bin 1 or bin 2 Elevator Motor Worm and Gear. CC Tray Hold Solenoid Lever and Ramp. CC Eject Housing Nip Rollers. CC Entrance Baffle Fingers. CC Entrance Baffle Nip Rollers. CC Paddle Roll Motor Worm and Gear. HCSS and HCSSBM Area 5a/6a and 5b Nip Rollers. Inner Paper Path Nip Rollers.
Tray 3 and 4 Transport Roll and Bearings

Parts list on: PL 8.30 Item 20. 1. 2. 3. Remove the tray 3 and 4 transport roll, REP 8.31. Apply molub grease 777, PL 26.10 Item 20, to lubricate the ends of the transport roll, where the bearings locate. Reinstall the tray 3 and 4 transport roll, REP 8.31.
July 2005 4-465
Repairs/Adjustments
ADJ 4.1
Bypass Feed Roll Shaft

1. 2. 3. Remove the bypass tray drive gear, REP 8.20. Remove the bypass tray feed roll, REP 8.21. Figure 1, use molub grease 777, PL 26.10 Item 20, to lubricate the shaft.
Tray 1 and 2 Support Slides

1. 2. Remove tray 1 and 2, REP 7.1. Figure 2, use molub grease 777, PL 26.10 Item 20, to lubricate the support slides.
1
Remove the front and rear bearings
6
Install the front and rear bearings
2
Remove the E-clip
Apply grease to the upper surface of the left slides
Apply grease to the upper surface of the right slides
3
Slide the shaft to the rear to expose the part of the shaft normally located within the rear bearing. Apply grease to this part of the shaft
4
Slide the shaft to the front to expose the part of the shaft normally located within the front bearing. Apply grease to this part of the shaft 3.
Figure 2 Tray 1 and 2 support slides Re-install tray 1 and 2, REP 7.1.
5
Re-position the shaft to the normal location and install the E-clip
Figure 1 Bypass feed roll shaft 4. 5. Install the bypass tray feed roll, REP 8.21. Install the bypass tray drive gear and feed head, REP 8.20.
Repairs/Adjustments
ADJ 4.1
July 2005 4-466
Tray 3 Takeaway Roll Assembly

Parts list on: PL 8.35 Item 2. 1. 2. 3. Remove the tray 3 takeaway roll assembly, REP 8.29. Use molub grease 777, PL 26.10 Item 20, to lubricate the two areas of the shaft normally located within the bearings. Re-install the tray 3 takeaway roll assembly. REP 8.29.
Tray 3 Transport Roll Assembly

Parts list on: PL 8.35 Item 11. 1. 2. Remove the tray 3 transport assembly, REP 8.13. Figure 3, use molub grease 777, PL 26.10 Item 20, to lubricate the tray 3 transport roll assembly.
5 4
Remove E-clip, slide shaft to the rear Apply grease to the 2 areas of the shaft that are normally inside the bearings
3
Slide pulley and belt from the shaft.
2
Remove E-clip and inner coupling
1
Spring open the legs and remove the outer coupling
Figure 3 Transport roll removal 3. 4. July 2005 4-467 Re-install the tray 3 transport roll assembly. Re-install the tray 3 transport assembly, REP 8.13. Repairs/Adjustments
ADJ 4.1
Registration Transport Gears

Parts list on: PL 8.15. 1. 2. Remove the registration clutch, REP 8.5. Use plastislip grease, PL 26.10 Item 8, to lubricate the following parts: 3. Registration clutch, PL 8.15 Item 7. Lubricate the gear teeth only. Gear (22T/28T), PL 8.15 Item 17. Lubricate the gear teeth only. Gear (23T), PL 8.15 Item 18. Lubricate the gear teeth and the bore of the gear.
Developer Module Support Pins

1. 2. Remove the developer assembly, REP 9.2. Figure 4, use plastislip grease, PL 26.10 Item 8, to lubricate the developer assembly support pins at the front and rear.
Re-install the removed components, REP 8.5.
Developer Assembly Main Drive Gear

Parts list on: PL 9.15 Item 16. NOTE: Only perform this lubrication if a new main drive gear is being installed. 1. 2. 3. 4. Remove the developer assembly, REP 9.2. Remove the old main drive gear (1 E-clip). Use plastislip grease, PL 26.10 Item 8, to coat the area of the main drive shaft, where the gear locates. Install the new main drive gear (1 E-clip).
Front pins
Rear pins
Figure 4 Developer assembly support pins 3. Re-install the developer assembly, REP 9.2.
Repairs/Adjustments
ADJ 4.1
July 2005 4-468
1K LCSS Drive Belt Tensioners

1. 2. Remove the 1K LCSS top cover and rear cover, REP 11.1-120. Remove the relevant belt tensioner: 3. Bin 1 drive belt tensioner, PL 11.106 Item 15. Intermediate paper drive belt tensioner, PL 11.118 Item 14. Paper output drive belt, PL 11.120 Item 8.
5. 1. 2.
Reinstall the belt tensioner. Remove the 1K LCSS top cover and rear cover, REP 11.1-120 or the 2K LCSS top cover and rear cover, REP 11.1-110. Figure 5, use plastislip grease, PL 26.10 Item 8, to lubricate the worm and gear. NOTE: The lubrication procedure is the same for the 1K LCSS and the 2K LCSS. The 1K LCSS is shown in Figure 5.
1K and 2K LCSS Bin 1 Elevator Motor Worm and Gear
Remove the E-clip and pulley from the belt tensioner. Apply plastislip grease, PL 26.10 Item 8 to the shaft and pulley bore. Re-assemble the pulley and E-clip on the belt tensioner. (Bin 1 drive belt tensioner only) Clean off the old lubricant and any contamination from the belt tensioner and 1K LCSS frame using a micro fiber wiper, PL 26.10 Item 13. Apply Molub grease 777, PL 26.10 Item 20, to the whole contact face of the belt tensioner. Reinstall the belt tensioner. Remove the 1K LCSS top cover and rear cover, REP 11.1-120. If necessary, remove the 1K LCSS PWB, REP 11.12-120. Remove the relevant pulley or idler: Bin 1 drive belt idler, PL 11.106 Item 17. Bin 1 drive belt pulleys, PL 11.106 Item 6.
4.
5. 1. 2. 3.
1K LCSS Bin 1 Drive Belt Pulleys and Idler
4.
Remove the E-clip and pulley or idler from the belt tensioner. Apply plastislip grease, PL 26.10 Item 8 to the shaft and pulley or idler bore. Re-assemble the pulley or idler and Eclip on the belt tensioner. Reinstall the belt tensioner. Remove the 2K LCSS top cover and rear cover, REP 11.1-110. Remove the relevant belt tensioner: Intermediate paper drive belt tensioner, PL 11.22 Item 17. Bin 1 drive belt tensioner, PL 11.10 Item 13. Apply grease to the worm and gear
5. 1. 2.
2K LCSS Drive Belt Tensioners
3.
Remove the E-clip and pulley from the belt tensioner. Apply plastislip grease, PL 26.10 Item 8 to the shaft and pulley bore. Re-assemble the pulley and E-clip on the belt tensioner. Clean off the old lubricant and any contamination from the belt tensioner and 2K LCSS frame using a micro fiber wiper, PL 26.10 Item 13. Apply Molub grease 777, PL 26.10 Item 20, to the whole contact face of the belt tensioner. Reinstall the belt tensioner.
4.
Figure 5 Lower vertical slides
5. 1. 2. 3.
2K LCSS Bin 1 Drive Belt Pulleys and Idler

Remove the 2K LCSS top cover and rear cover, REP 11.1-110. If necessary, remove the 1K LCSS PWB, REP 11.14-110. Remove the relevant pulley or idler: 4. Bin 1 drive belt idler, PL 11.10 Item 15. Bin 1 drive belt pulleys, PL 11.10 Item 6.
1K and 2K LCSS Tamper Assembly

1. 2. Remove the 1K LCSS top cover, REP 11.1-120 or the 2K LCSS top cover, REP 11.1-110. Figure 6, use plastislip grease, PL 26.10 Item 8, to lubricate the tamper assembly.
Remove the E-clip and pulley or idler from the belt tensioner. Apply plastislip grease, PL 26.10 Item 8 to the shaft and pulley or idler bore. Re-assemble the pulley or idler and Eclip on the belt tensioner.
July 2005 4-469
Repairs/Adjustments
ADJ 4.1
NOTE: The lubrication procedure is the same for the 1K LCSS and the 2K LCSS.
Apply the grease to both sides and the inner edge of the frame where the compiler carriage slides
Apply grease to the shaft Figure 7 Lower vertical slides Figure 6 Lower vertical slides 4. 5. Switch on the machine, GP 14. Cheat the HCSS front door interlock switch. Enter dC330 code 11-016 CC motor move down, to move the compiler carriage to the lowest position. Switch off the machine, GP 14.
HCSS Compiler Carriage Vertical Slides

1. 2. 3. Ensure the compiler carriage is at the highest position, if necessary enter dC330 code 11014 CC motor move up. Switch off the machine, GP 14. Remove bin 1 and bin 2, REP 11.5-130. Figure 7, use plastislip grease, PL 26.10 Item 8, to lubricate the exposed lower section of the vertical slides.
Repairs/Adjustments
ADJ 4.1
July 2005 4-470
6.
Figure 8, use plastislip grease, PL 26.10 Item 8, to lubricate the exposed upper section of the vertical slides.
Compiler Carriage Eject Housing Pivots, Shutter Pins and Tracks

Parts list on: PL 11.47 (HCSS) or PL 11.73 (HCSSBM). 1. 2. Remove the CC shutter, REP 11.39-130 or REP 11.53-170. Figure 9, use plastislip grease, PL 26.10 Item 8, to lubricate the compiler carriage eject housing pivots, shutter pins and guide tracks.
Figure 8 Upper vertical slides 7. 8. Reinstall all removed parts. Switch on the machine, GP 14.
July 2005 4-471
Repairs/Adjustments
ADJ 4.1
Bin 1 Tray (HCSS and HCSSBM) Bin 2 tray (HCSS)

Parts list on: PL 11.52 (HCSS bin 1), PL 11.54 (HCSS bin 2). PL 11.78 (HCSSBM bin 1). 1. 2. Apply grease to the pivot and the pin Remove the relevant lower tray support, part of REP 11.35-130 or REP 11.46-170. Figure 10, use plastislip grease, PL 26.10 Item 8, to lubricate the lower tray support.
Apply grease to four bosses
Apply grease to the inside walls of the recess Apply grease to the pivot and Apply grease to the pin the inside surface of the track Figure 10 Lower tray support lubrication
Apply grease to the inside surface of the track
Figure 9 Pivots, shutter and pins lubrication 3. Re-install the CC shutter, REP 11.39-130 or REP 11.53-170.
Repairs/Adjustments
ADJ 4.1
July 2005 4-472
3.
Figure 11, use plastislip grease, PL 26.10 Item 8, to lubricate the tray components. Apply grease to the worm and gear
Booklet Maker Support Pin

1. 2. 3. Open the BM front door. Fully pull out the BM unit. Figure 12, use plastislip grease, PL 26.10 Item 8, to lubricate the BM support pin.
Apply grease to the pin Apply grease to the crank pin
Figure 12 Support pin lubrication Apply grease to the inside, outside and edges of the 3 slots 4. Typical section through the 3 slots, showing the distribution of the grease Fully push in the BM unit and close the HCSS BM front door.
Figure 11 Tray lubrication 4. Re-install the removed parts, part of REP 11.35-130 (HCSS) or REP 11.46-170 (HCSSBM).
July 2005 4-473
Repairs/Adjustments
ADJ 4.1
HCSS and HCSSBM Upper Exit Cover Nip Rollers

1. 2. Open the upper exit cover. Figure 13, use plastislip grease, PL 26.10 Item 8, to lubricate the eight nip rollers in the upper exit cover.
Compiler Carriage Elevator Motor Worm And Gear

Parts list on: PL 11.44. 1. 2. Remove the HCSS rear cover, REP 11.1-130. Figure 14, use plastislip grease, PL 26.10 Item 8, to lubricate the worm and gear.
1
Spring open the legs of a holder to release a roller
2
Apply grease to both ends of the roller axle
3
Spring open the legs of the holder to install a roller
4
Repeat the greasing operation for the remaining 7 rollers
Apply grease to the worm and gear
Figure 13 Nip roller lubrication Figure 14 Worm and gear lubrication 3. Close the upper exit cover. 3. Re-install the HCSS rear cover, REP 11.1-130.
Repairs/Adjustments
ADJ 4.1
July 2005 4-474
Bin 1 or bin 2 Elevator Motor Worm and Gear

Parts list on: PL 11.52 (HCSS bin 1), PL 11.54 (HCSS bin 2), PL 11.78 (HCSSBM bin 1). 1. 2. Remove the HCSS or HCSSBM rear cover, REP 11.1-130 or REP 11.1-170. Figure 15, use plastislip grease, PL 26.10 Item 8, to lubricate the worm and gear.
CC Tray Hold Solenoid Lever and Ramp

Parts list on: PL 11.49 (HCSS), PL 11.75 (HCSSBM). 1. 2. Remove the compiler carriage assembly REP 11.2-130 or REP 11.2-170. Figure 16, use plastislip grease, PL 26.10 Item 8, to lubricate the compiler carriage tray hold solenoid lever and ramp.
Apply grease to the worm and gear
Apply grease to the contact area of the lever and the ramp
Figure 15 Worm and gear lubrication Figure 16 Lever and ramp lubrication 3. Re-install the HCSS or HCSSBM rear cover, REP 11.1-130, REP 11.1-170. 3. Re-install the compiler carriage assembly REP 11.2-130 or REP 11.2-170.
CC Eject Housing Nip Rollers

Parts list on: PL 11.47 (HCSS), PL 11.73 (HCSSBM). 1. 2. 3. 4. Remove the compiler carriage eject housing, REP 11.41-130 or REP 11.57-170. Remove the 2nd to top exit sensor, REP 11.38-130 or REP 11.49-170. Remove the paddle roll home sensor, REP 11.21-130 or REP 11.32-170. Figure 17, prepare to lubricate the eject housing nip rollers.
July 2005 4-475
Repairs/Adjustments
ADJ 4.1
5.
Figure 18, use plastislip grease, PL 26.10 Item 8, to lubricate the eject housing nip rollers.
2
Press the shaft out of the grips
2 1
Remove the spring arm Repeat the grease application for each of the nip rollers
1
Slide a nip roller along the shaft, apply grease to the shaft and slide the nip roll back into position
3
Apply grease to the switch actuating ramp
3
Move the shaft to the front enough to remove the sensor flag, remove the sensor flag 6.
Figure 18 Nip roller lubrication Reverse the procedure to replace all of the removed components.
4
DO NOT fully remove the shaft
Repairs/Adjustments
ADJ 4.1
July 2005 4-476
CC Entrance Baffle Fingers

1. 2. Remove the compiler carriage assembly, REP 11.2-130 or REP 11.2-170. Figure 19, Use plastislip grease, PL 26.10 Item 8, to lubricate the entrance baffle fingers.
3. 4.
Use plastislip grease, PL 26.10 Item 8, to lubricate the paddle roll motor worm and gear. If necessary, use a small flat blade screwdriver to apply the grease. Re-install the HCSS top cover, REP 11.1-130, or the HCSSBM top cover, REP 11.1-170.
1
Bend a finger away from the shaft, apply grease to the finger adjacent to the shaft
2
Repeat the grease application to the remaining 5 baffle fingers
Figure 19 Baffle fingers lubrication 3. Re-install the compiler carriage assembly, REP 11.2-130 or REP 11.2-170.
CC Entrance Baffle Nip Rollers

Parts list on: PL 11.48 (HCSS), PL 11.74 (HCSSBM). 1. 2. 3. Remove the CC nip shaft components, REP 11.40-130 or REP 11.54-170. Use plastislip grease, PL 26.10 Item 8, to lubricate the area of the shaft where the nip rollers are located. Re-install the CC nip shaft components, REP 11.40-130 or REP 11.54-170.
CC Paddle Roll Motor Worm and Gear

Parts list on: PL 11.47 (HCSS), PL 11.73 (HCSSBM). 1. 2. Remove the HCSS top cover, REP 11.1-130, or the HCSSBM top cover, REP 11.1-170. Enter dC330 code 11-021 move ejector out, to lift the eject housing and expose the worm and gear. Repairs/Adjustments
July 2005 4-477
ADJ 4.1
HCSS and HCSSBM Area 5a/6a and 5b Nip Rollers

Parts list on: PL 11.36, PL 11.66. 1. 2. Remove the top cover and upper left cover, REP 11.1-130 or REP 11.1-170. Figure 20, use plastislip grease, PL 26.10 Item 8, to lubricate the area 5a/6a and 5b nip rollers.
1
Remove 2 springs. Lift out the shaft complete with nip rollers
4
Repeat steps 1 to 3 for the 2 remaining nip shaft assemblies
2
Slide a nip roller along the shaft, apply grease to the shaft and slide the nip roll back into position. repeat for the other 3 nip rollers
3
Install the nip shaft assembly, install the springs
Figure 20 5a and 5b nip roller lubrication 3. Re-install the top cover and upper left cover, REP 11.1-130 or REP 11.1-170.
Repairs/Adjustments
ADJ 4.1
July 2005 4-478
Inner Paper Path Nip Rollers

1. Do the following: 2. HCSSBM, remove the compiler carriage, REP 11.2-170. HCSS, perform steps 1, 2, 3, 4, 6 and 7 of REP 11.2-130. Lay the mylar guide over the top of the upper paper guide.
3.
Re-install the removed components. NOTE: HCSSBM only, refer to REP 11.2-130 step 9 to connect the mylar guide to the compiler carriage.
Figure 21, use plastislip grease, PL 26.10 Item 8, to lubricate the inner paper path nip rollers.
1
Pull a nip shaft assembly out of the locators
2
Slide a nip roller along the shaft, apply grease to the shaft and slide the nip roll back into position. repeat for the other nip roller
3
Install the nip shaft assembly under the spring
4
Repeat steps 1 to 3 for the remaining nip shaft assembly
Figure 21 Nip roller lubrication
July 2005 4-479
Repairs/Adjustments
ADJ 4.1
Repairs/Adjustments
ADJ 4.1
July 2005 4-480
ADJ 5.1 DADH Drive Belt Adjustment

Parts List on PL 5.15, PL 5.25 and PL 5.35 Purpose
To correctly set the tension of the feed motor and the CVT motor drive belts.
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. CAUTION Before this adjustment is performed, make sure all components removed in the repair procedure are installed correctly. NOTE: The same adjustment applies to the feed motor and the CVT motor. This procedure shows how to adjust the feed motor. The green spring applies tension to the feed motor drive belt. The silver spring applies tension to the CVT motor drive belt. 1. 2. Remove the rear cover, PL 5.10 Item 1. Adjust the correct motor drive belt, Figure 1. When the feed motor is adjusted, correctly engage the gears on the feed motor and the feed clutch. Check that the pitch rings just touch. Feed motor Pitch rings
1
Loosen the 3 screws.
Feed motor
CVT motor
3
Tighten the 3 screws.
2
Allow the spring to apply the tension to the drive belt.
Figure 1 Drive belt
July 2005 4-481
Repairs/Adjustments
ADJ 5.1
ADJ 5.2 DADH Height Adjustment

Parts List on PL 5.10 and PL 5.25 Purpose
To correctly set the distance between the scanner module and the DADH.
Check WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: The DADH standoffs include the CVT roll bearings, PL 5.25 Item 4 and PL 5.25 Item 13. 1. Check the height of the DADH. The two standoffs touch the CVT glass when the DADH is closed, Figure 1. Check that the DADH is parallel to the scanner module. Perform the steps that follow. Refer to Figure 2: a. b. c. d. 2. Put a strip of paper on the CVT glass below the back DADH standoff. Close the DADH. Carefully pull the paper. Make sure that the paper was pressed between the CVT glass and back DADH standoff. Repeat A to C for the front DADH standoff.
Front DADH standoff.
CVT glass.
If the DADH height is incorrect, perform the Adjustment.
Back DADH standoff.
CVT glass.
Figure 1 DADH standoffs
Repairs/Adjustments
ADJ 5.2
July 2005 4-482
CVT glass.
Back DADH standoff.
2
Adjust the setting screw to raise or lower the DADH.
Lower the DADH.
1
Loosen the lock nut.
3
Tighten the lock nut. Approximately 3mm (0.125 inch)
Strip of paper.
Raise the DADH.
Figure 3 Counterbalances Figure 2 Clearance check 2. If skew is found after the DADH is set to the correct height, go to ADJ 5.5 DADH Skew Adjustment.
Adjustment
NOTE: The factory setting of the counterbalances is approximately 3mm (0.125 inch), refer to Figure 3. The same adjustment applies to the left counterbalance and right counterbalance. Adjust the two counterbalances. 1. If the height of the DADH is wrong, adjust the counterbalances, Figure 3.
July 2005 4-483
Repairs/Adjustments
ADJ 5.2
ADJ 5.3 DADH Width Guide Adjustment

To correctly set the calibration of the DADH width guides.
ADJ 5.4 DADH Cleaning Procedure

This procedure describes how to clean the DADH. The wear of the feed rolls, paper dust and dirt in the environment can cause the copy quality defects. The tools required: 5.5 mm nut driver Dry micro fiber wiper, PL 26.10 Item 13. Brush Cleaning fluid, PL 26.10 Item 2. Antistatic fluid, PL 26.10 Item 19. The supplies required:
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Go to the dC502 DADH Width Guide Calibration Procedure.
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Perform the steps that follow: 1. 2. 3. 4. 5. 6. 7. Use a brush to clean the document length sensors, PL 5.35 Item 8. Open the DADH top cover. Use a dry micro fiber wiper, or brush to clean the document path area, top and bottom. Remove all loose material. Clean the CVT roll, PL 5.25 Item 5 with a micro fiber wiper and water. Clean the CVT idlers and the takeaway idlers, PL 5.20 Item 3 with a micro fiber wiper and water. Remove the DADH rear cover, rotate the takeaway rolls. Clean the takeaway rolls, PL 5.35 Item 6 with a micro fiber wiper and water. CAUTION When the feed rolls are installed, make sure the lowest roll, (retard roll), is correctly position on the assembly as shown in Figure 1. 8. Remove the feed roll assembly, REP 5.14. Clean the 3 rolls and the pad, PL 5.35 Item 2 with a micro fiber wiper and water. Use a brush to clean the paper dust from the assembly and from the area around the assembly. Install the feed roll assembly. Leave the top cover open and raise the DADH assembly.
9.
10. Lower the baffle assembly, PL 5.30 Item 5. Clean the four CVT idler rolls with a micro fiber wiper and water. 11. Clean the exit roll idlers, PL 5.30 Item 8 and the takeaway roll, PL 5.35 Item 6 with a micro fiber wiper and water. 12. Clean the document pad with a micro fiber wiper and water. 13. Lower the DADH assembly. Install the DADH rear cover.
Repairs/Adjustments
ADJ 5.3, ADJ 5.4
July 2005 4-484
CAUTION When the under side of the input tray is cleaned, do not damage the restack arm, PL 5.35 Item 3. 14. Clean the input tray and the exit area below the input tray with a micro fiber wiper and antistatic fluid. 15. Clean the CVT glass and the document glass. Refer to ADJ 14.1A Optics Cleaning Procedure (32-55 ppm) or ADJ 14.1B Optics Cleaning Procedure (65-75 ppm).
ADJ 5.5 DADH Registration Adjustment

To measure and adjust the image to paper registration.
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Reset the DADH registration, refer to dC604 Registration Setup Procedure.
Key
Retard roll
Figure 1 Retard roll position
July 2005 4-485
Repairs/Adjustments
ADJ 5.4, ADJ 5.5
ADJ 5.6 DADH Document Pad

To correctly align the DADH document pad with the document glass.
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. NOTE: If a new document pad is installed, make sure that the protective paper is removed from the adhesive pads. 1. 2. Raise the DADH. Put the document pad with the adhesive pads face-up on the document glass. Align the document pad with the document registration guides as shown in Figure 1. Document registration guides
Document pad
Figure 1 Document pad alignment 3. Carefully lower then raise the DADH. Make sure the document pad is attached correctly.
Repairs/Adjustments
ADJ 5.6
July 2005 4-486
ADJ 6.1 ROS Window Cleaning Procedure

Purpose
To improve the image quality. NOTE: Only perform this procedure if directed to it from an Image Quality RAP.
Procedure WARNING
WARNING
Do not break the glass. Broken glass can cause injury. CAUTION The ROS window is secured by 2 clips, 1 at the front and 1 at the rear. If too much pressure is applied when cleaning the ROS window, the glass will flex and may break. 1. 2. Remove the xerographic module, (32-38 ppm) PL 9.22 Item 2 or (45-75 ppm) PL 9.20 Item 2. Using a clean, dry cotton tip, very carefully clean the underside of the ROS widow, Figure 1.
1
Insert the cotton tip through the aperture on the bottom of the ROS. NOTE: The ROS window is positioned 12mm (0.5 inch) above the aperture.
2
Very carefully clean the ROS window.
Figure 1 ROS window cleaning
July 2005 4-487
Repairs/Adjustments
ADJ 6.1
ADJ 6.2 ROS Cleaning Procedure

Purpose
To improve the image quality. NOTE: Only perform this procedure if directed to, from an Image Quality RAP.
Cleaning Methods WARNING

Do not break the glass. Broken glass can cause injury. CAUTION Do not use the toner vacuum cleaner near the ROS window. The glass is flexible and can break. 1. 2. 3. 4. Use a toner vacuum cleaner to carefully clean metalwork inside of the ROS. Use a clean, dry cotton tip to remove the contamination from glass components. If the contamination remains, use a cotton tip dampened with film remover, PL 26.10 Item 4. Start from the center of each component and carefully clean towards the outside edge.
Procedure WARNING
WARNING
ROS window
ROS laser diode. See CAUTION.
Mirrors.
CAUTION Ensure that E.S.D. procedures are observed during this procedure. CAUTION When rotating the polygon mirror, do not press down on the polygon mirror. Do not move any other components. The components are aligned during manufacture. CAUTION Contamination of the inside of the ROS can cause image quality defects. Ensure the inside of the ROS is clean before the top cover is replaced. 1. 2. Remove the ROS, REP 6.1. Remove the top cover from the ROS (5 torx head screws). CAUTION Do not attempt to clean the ROS laser diode. 3. Refer to Figure 1. Refer to Cleaning Methods. Inspect the inside of the ROS. As necessary, clean the inside of the ROS, the mirrors, the polygon mirror, the lens and the surface of all glass components NOTE: Carefully rotate the polygon mirror for access to all sides. 4. 5. Install the ROS top cover. Install the ROS, REP 6.1. Figure 1 ROS component location Polygon mirror. Lens.
Repairs/Adjustments
ADJ 6.2
July 2005 4-488
ADJ 7.1 Tray 3 and Tray 4 Paper Tray Guide Setting

To adjust the paper tray guide in tray 3 and tray 4 for A4 or 8.5 x 11 paper.
Go to Figure 3, to set the paper tray guide to 8.5 x 11 paper size and reposition the retaining clips.
Retaining clip
Adjustment WARNING
1. 2.
Pull out the tray to be adjusted and remove the paper from the tray. Push in the retaining clips and remove the paper tray guide, PL 7.15 Item 20, Figure 1.
Retaining clips
Figure 2 Set the paper guide to A4 size
Figure 1 Remove the paper guide 3. To reset the paper tray guide: Go to Figure 2, to set the paper tray guide to A4 paper size and reposition the retaining clips. Repairs/Adjustments
July 2005 4-489
ADJ 7.1
Retaining clips
Figure 3 Set the paper tray guide to 8.5 x 11 size 4. To lock the paper tray guide in position, push the retaining clips in the reverse direction as shown in Figure 1.
Repairs/Adjustments
ADJ 7.1
July 2005 4-490
ADJ 8.1 Transport Drive Belt

To correctly set the tension of the tray 1 and 2 transport drive belt.
ADJ 8.2 Registration Setup

Purpose
To measure and adjust image to paper registration. Refer to dC604 Registration Setup.
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Adjust the tray 1 and 2 transport drive belt tension, Figure 1.
2
Rotate the drive pulley two turns to allow the spring to tension
1
Loosen the screw one turn
3
Support the tensioner to prevent movement
4
Tighten the screw
Figure 1 Drive belt tension
July 2005 4-491
Repairs/Adjustments
ADJ 8.1, ADJ 8.2
Repairs/Adjustments
ADJ 8.1, ADJ 8.2
July 2005 4-492
ADJ 9.1 Corotron Cleaning

Parts List on (32-38 ppm) PL 9.22, (45-75 ppm) PL 9.20. Purpose
To clean the corotrons.
ADJ 9.2 Image Quality Adjustment Routine

Purpose
The image quality adjustment feature allows the system administrator to run a test, which results in the machine adjusting its toner reproductive curve value. An electronically stored test pattern is printed and then scanned to allow the machine to calculate whether its toner reproductive curve value needs adjusting. The machine will automatically make any adjustments. The IQA factor value, derived from the comparison between the scanned image target area and the grey level target. This factor is then applied to the ROS laser light level to adjust the toner reproductive curve (TRC) value. This routine can be performed at any stage of the machines life.
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the transfer / detack corotron, PL 9.20 Item 8, from the short paper path assembly, PL 10.20 Item 1. NOTE: The 45-75 ppm machines, have a cleaning device for the transfer / detack corotron wires built into the corotron assembly. This device is not on the 32-38 ppm machines. 2. 3. 4. Use a soft small brush to remove any small particle that may be on the corotron wire. Reinstall the transfer / detack corotron in the short paper path. Raise and lower the latch mechanism of the short paper path assembly, PL 10.20 Item 1, to ensure that the transfer / detack corotron is parallel to the photoreceptor. If the movement of raising the short paper path assembly is not smooth, check the action of the push rod, PL 10.20 Item 13, REP 10.1.
Adjustment
1. 2. 3. 4. 5. 6. 7. 8. 9. Load A4 (8.5x11 inch) white paper LEF in the Bypass Tray. Turn off or reset to nominal all image enhance features. Select Key button (Access A). Enter Password. Select Go To Tools Select More Select Machine Test Select IQ Adjustment Follow the prompts image quality adjustment window.
10. If a fault occurs on completion of the routine then refer to the relevant RAP. 11. Example of the IQA test pattern is shown in Figure 1.
NOTE: Do not attempt to clean the corotron wires with any solvents or wipe clean using paper. If necessary install a new transfer / detack corotron, PL 10.20 Item 11.
Figure 1 IQA test pattern
July 2005 4-493
Repairs/Adjustments
ADJ 9.1, ADJ 9.2
ADJ 9.3 Developer Magnetic Seal Brush Adjustment

Purpose
To check and maintain an effective seal on the 65-75 ppm machine developer module.
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. Remove the xerographic module, PL 9.20 Item 2. Use a flashlight to examine the condition of the seal, Figure 1. Check for the following: The seal for damage. The halo guide, transfer and detack corotron, PL 9.20 Item 8, for contamination. Seal brush profile tool
If either or both above are true, continue below. 1. 2. 3. Remove the developer module, PL 9.15 Item 2. Place the developer module on a suitable surface. Check the shutter assembly seal for damage, Figure 3. If necessary install a new shutter assembly, PL 9.15 Item 20. Remove contamination from the following: 4. 5. 6. 7. 8. 9. Above and below the developer roll area. Registration guide and the halo guide. The floor pan. Transfer corotron, detack corotron and the duplex paper path.
Use the Mag seal repair tool, PL 9.15 Item 18, to restore the profile of the seal, Figure 2. Reinstall the developer module and the xerographic module. Make 50 prints. Remove the xerographic module. Use a flashlight to check the halo guide, transfer corotron, detack corotron and the duplex paper path for contamination of toner and developer beads. If there is contamination, repeat steps 1 through to 9. Brush seal. To be effective this must have a uniform profile the full length of the magnet.
10. If contamination persists, install a new developer module, PL 9.15 Item 2.
Figure 1 Developer seal brush
Repairs/Adjustments
ADJ 9.3
July 2005 4-494
1
Remove the developer from the developer roll onto the curved edge of the tool.
2
Apply the developer material to the magnetic strip to form the seal.
Check the seal for torn fabric, broken edges and delamination from the main fabric.
Figure 3 Shutter assembly seal
3
Use the tool along the complete length of the magnetic strip to form the seal. Remove any surplus material from above and below the seal.
Figure 2 Developer seal brush
July 2005 4-495
Repairs/Adjustments
ADJ 9.3
ADJ 9.4 Xerographics Cleaning

Purpose
To clean the xerographics area. Developer roll and lower lip
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the erase lamp assembly, PL 9.20 Item 1. Use a dry micro fiber wiper, PL 26.10 Item 13, to clean the erase lamp assembly. Ensure the electrical contacts at the rear of the erase lamp assembly and on the chassis are clean before re-installing the assembly. Clean the detack / transfer corotron assembly, ADJ 9.1 Corotron Cleaning. Ensure the electrical contacts at the rear of the transfer / detack corotron assembly and on the chassis are clean before re-installing the assembly. After re-installing the detack / transfer corotron assembly, fully move the wiper out and in ten times. (32-38 ppm) Clean the charge scorotron by carefully pulling out the cleaning rod on the front of the xerographic module as far as it will go and then pushing it fully home. Repeat nine times. (45-75 ppm) Clean the charge scorotron. Perform the following: a. b. Press the Access button on the UI to enter the tools login window. Select the Xerographic Module Cleaning routine. Repeat the routine two times. NOTE: The routine completes four cleaning cycles of the charge scorotron. If the charge scorotron cleaner fails to work, go to the 09-341, 09-342 Scorotron Cleaning Failure RAP. 5. 6. Clean the waste toner bottle area, refer to the OF11 Waste Toner Contamination RAP. Check and clean the following areas for toner and developer bead contamination, Figure 1. 7. 8. The developer roll area, above the roll and in the recesses below the roll. Developer beads hanging from the developer roll and the lower lip. The halo guide, registration guide and the registration cover. The duplex paper path. Figure 1 Component location Registration roll cover Detack corotron Transfer corotron Halo guide
2.
Registration guide
3.
4.
(65-75 ppm) Perform ADJ 9.3 Developer Magnetic Seal Brush Adjustment. Refer to the checkouts in IQ3 Xerographic RAP.
Repairs/Adjustments
ADJ 9.4
July 2005 4-496
ADJ 11.1-110 2K LCSS Bin 1 Level

To ensure bin 1 is level, and achieve the best stacking performance.
ADJ 11.2-110 Machine to 2K LCSS Alignment

To correctly align the 2K LCSS to achieve reliable transfer of paper from the machine to the 2K LCSS.
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. 6. Remove the bin 1 motor, refer to REP 11.5-110. Move bin 1 to the lowest position. Slacken the screw on each belt clamp and adjust the position they sit on the belts to level the tray. Lock the clamps. Re-install the bin 1 motor, refer to REP 11.5-110. Switch on the machine, GP 14. Enter dC330 code 11-033, Bin 1 Elevator Motor Cycle. Check that bin 1 cycles without giving any fault indications.
Adjustment
Turn the hand wheels above the castors below bin 1 to adjust the alignment: Figure 1, turn both hand wheels in the same direction to adjust the vertical alignment between the 2K LCSS and the machine viewed from the front or rear.
Figure 1 Machine to 2K LCSS alignment
July 2005 4-497
Repairs/Adjustments
ADJ 11.1-110, ADJ 11.2-110
ADJ 11.3-110 Hole Punch Position

Parts List on PL 11.6. Purpose
To optimize the position of the hole punch.
2.
Pull out the hole punch assembly a short distance to access the spacer, if installed, refer to Figure 2. The following settings can be made: NOTE: If the spacer cannot be found, suitable washers up to a total thickness of 2 mm (0.080 inches) may be used. With no spacer installed the holes are punched closest to the bottom of the sheet. With the spacer installed unfolded the holes are punched 1mm (0.040 inches) closer to the top of the sheet. With the spacer installed folded the holes are punched is 2mm (0.080 inches) closer to the top of the sheet.
Check
1. 2. 3. Ask the customer which trays are used to feed from for hole punching. Load the indicated trays with A4 (8.5x11 inch) paper. Make a set of five punched copies or prints from each of the indicated trays. Mark the top edge (towards the front of the machine) of each set to indicate the tray from which it was fed. Evaluate the average hole positions in each set, referring to Figure 1. The distances shown should be equal at the top and bottom of the sheet. If the distances are different by more than 1mm (0.040 inches), perform the adjustment.
4.
Spacer unfolded to give 1mm (0.040 inches) offset towards the top
Spacer folded to give 2mm (0.080 inches) offset towards the top
Figure 2 Hole punch spacer 3. 4. Figure 1 Hole positions 5. Evaluate the movement needed and re-position the hole punch assembly. If the spacer is removed, tape it next to the TAG label on the 2K LCSS frame for future use. Make sets from each of the indicated trays once more and ensure that the hole alignment is now optimized, make further adjustment if necessary. If necessary, re-load the paper trays as they were before the adjustment was performed.
Adjustment
1. Remove the chad bin and unscrew the thumb screw retaining the hole punch assembly.
Repairs/Adjustments
ADJ 11.3-110
July 2005 4-498
ADJ 11.1-120 1K LCSS Bin 1 Level

To ensure bin 1 is level, and achieve the best stacking performance.
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. 6. Remove the bin 1 elevator motor, refer to REP 11.5-120. Move bin 1 to the lowest position. Slacken the screw on each belt clamp and adjust the position they sit on the belts to level the tray. Lock the clamps. Re-install the bin 1 elevator motor, refer to REP 11.5-120. Switch on the machine, GP 14. Enter dC330, code 11-033, Bin 1 Elevator Motor Cycle. Check that bin 1 cycles without giving any fault indications.
July 2005 4-499
Repairs/Adjustments
ADJ 11.1-120
Repairs/Adjustments
ADJ 11.1-120
July 2005 4-500
ADJ 11.1-130 Machine to HCSS Alignment

Purpose
To correctly align the HCSS to achieve reliable transfer of paper from the machine to the HCSS.

Purpose
Check Adjustment
Turn the hand wheels above the castors at the right of the HCSS to adjust the alignment: Figure 1, turn both hand wheels in the same direction to adjust the vertical alignment between the HCSS and the machine viewed from the front or rear. 1. 2. 3. Ask the customer which trays are used to feed from for hole punching. Load the indicated trays with A4 (8.5x11 inch) paper. Make a set of five punched copies or prints from each of the indicated trays. Mark the top edge (towards the front of the machine) of each set to indicate the tray from which it was fed. Evaluate the average hole positions in each set, referring to Figure 1. The distances shown should be equal at the top and bottom of the sheet. If the distances are different by more than 1mm (0.040 inches), perform the adjustment.
4.
Figure 1 Machine to HCSS alignment
Figure 1 Hole positions
Adjustment
1. Remove the chad bin, remove two thumb screws and the access cover and unscrew the thumb screw retaining the hole punch assembly.
July 2005 4-501
Repairs/Adjustments
ADJ 11.1-130, ADJ 11.2-130
2.
Pull out the hole punch assembly a short distance to access the spacer, if installed, refer to Figure 2. The following settings can be made: NOTE: If the spacer cannot be found, suitable washers up to a total thickness of 2 mm (0.080 inches) may be used. With no spacer installed the holes are punched closest to the bottom of the sheet. With the spacer installed unfolded the holes are punched 1mm (0.40 inches) closer to the top of the sheet. With the spacer installed folded the holes are punched is 2mm (0.080 inches) closer to the top of the sheet.
Figure 2 Hole punch spacer 3. 4. 5. Evaluate the movement needed and re-position the hole punch assembly. If the spacer is removed, tape it next to the TAG label on the HCSS frame for future use. Make sets from each of the indicated trays once more and ensure that the hole alignment is now optimized, make further adjustment if necessary. If necessary, re-load the paper trays as they were before the adjustment was performed.
Repairs/Adjustments
ADJ 11.2-130
July 2005 4-502
ADJ 11.1-170 Machine to HCSS BM Alignment

Purpose
To correctly align the HCSS BM to achieve reliable transfer of paper from the machine to the HCSS BM.
Adjustment
Turn the hand wheels above the castors at the right of the HCSS BM to adjust the alignment: Figure 1, turn both hand wheels in the same direction to adjust the vertical alignment between the HCSS BM and the machine viewed from the front or rear.
Figure 1 Machine to HCSS BM alignment
July 2005 4-503
Repairs/Adjustments
ADJ 11.1-170

2.
Pull out the hole punch assembly a short distance to access the spacer, if installed, refer to Figure 2. The following settings can be made: NOTE: If the spacer cannot be found, suitable washers up to a total thickness of 2mm (0.080 inches) may be used. With no spacer installed the holes are punched closest to the bottom of the sheet. With the spacer installed unfolded the holes are punched 1mm (0.40 inches) closer to the top of the sheet. With the spacer installed folded the holes are punched is 2mm (0.080 inches) closer to the top of the sheet.
Check
1. 2. 3. Ask the customer which trays are used to feed from for hole punching. Load the indicated trays with A4 (8.5x11 inch) paper. Make a set of five punched copies or prints from each of the indicated trays. Mark the top edge (towards the front of the machine) of each set to indicate the tray from which it was fed. Evaluate the average hole positions in each set, referring to Figure 1. The distances shown should be equal at the top and bottom of the sheet. If the distances are different by more than 1mm (0.040 inches), perform the adjustment.
4.
Figure 2 Hole punch spacer 3. 4. Figure 1 Hole positions 5. Evaluate the movement needed and re-position the hole punch assembly. If the spacer is removed, tape it next to the TAG label on the HCSS BM frame for future use. Make sets from each of the indicated trays once more and ensure that the hole alignment is now optimized, make further adjustment if necessary. If necessary, re-load the paper trays as they were before the adjustment was performed.
Adjustment
1. Remove the chad bin, remove two thumb screws and the access cover and unscrew the thumb screw retaining the hole punch assembly.
Repairs/Adjustments
ADJ 11.2-170
July 2005 4-504
ADJ 11.3-170 Stapler Anvil Alignment

To ensure the correct alignment of the stapler anvil to the stapler throat.
Special Tools Required

Stapler alignment tool, supplied with the HCSS BM, located on the left of the BM frame. NOTE: This procedure illustrates the front stapler. The procedure for adjusting the rear stapler is identical.
Adjustment WARNING
Switch off the electricity to the machine GP 14. disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. moving parts can cause injury.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. Remove the tamper assembly, REP 11.30-170. Fully pull out the BM module. Remove the stapler cover(s), one screw on each. Pull the stapler bracket handle and swing open the stapler bracket. Figure 1, insert the alignment tool.
1
Insert the stapler alignment tool into the stapler throat
2
Press the tool firmly into place and slowly close the stapler bracket
Figure 1 Alignment tool insertion 4. Figure 2, loosen the anvil.
July 2005 4-505
Repairs/Adjustments
ADJ 11.3-170
Loosen 2 clamp screws so that the anvil can move freely, see note
Figure 2 Loosening the anvil NOTE: Take great care not to drop the anvil, spacer or clamp plate, Figure 3, as they can fall to the bottom of the BM module. If parts need to be retrieved from the bottom of the BM module it may be necessary to tilt the whole HCSS BM to make the loose parts slide to the centre of the base, from where they can be easily removed. 5. Figure 3, close the stapler.
Repairs/Adjustments
ADJ 11.3-170
July 2005 4-506
2
Continue to rotate the stapler gear so that the two protrusions on the tool engage with the depressions in the anvil. Move the anvil if necessary using the two clamp screws
Anvil Spacer Clamp plate
1
Rotate the stapler gear counterclockwise to begin closing the stapler
3
Continue to rotate the stapler gear until the anvil is tightly clamped by the alignment tool and the stapler will close no further
4
Tighten the two screws alternately a little at a time, while holding the free screw with a finger. Ensure that the anvil does not move as the screws are tightened Figure 3 Closing the stapler 6. Open the stapler fully by use of the stapler gear, Figure 3, then remove the alignment tool. 7.
Perform the adjustment on the other stapler anvil if necessary.
July 2005 4-507
Repairs/Adjustments
ADJ 11.3-170
8.
Check the operation of the stapler by making a few stapled sets using 2 sheets of 80gsm (20 pound) paper. check the quality of the staple clinch.
Repairs/Adjustments
ADJ 11.3-170
July 2005 4-508
ADJ 11.4-170 Crease Blade Position

Purpose
To correctly position the crease blade to ensure accurate booklet creasing. One tool is shown located on the front of the crease rolls. Locate the second tool on the rear of the crease rolls in the same manner.
Special Tools Required

Crease blade setup tools (2), supplied with the HCSS BM, located on the left of the frame.
Adjustment WARNING
Switch off the electricity to the machine GP 14. disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. moving parts can cause injury.
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. 1. 2. 3. 4. 5. 6. 7. 8. 9. Open the HCSS BM front door and fully pull out the BM module. Remove the crease blade knob (6d), PL 11.80 Item 4. Remove the crease roll handle (6c), PL 11.80 Item 5. Remove the BM front cover, PL 11.80 Item 3. Re-install the crease blade knob and crease roll handle. Remove the BM right hand cover, REP 11.56-170, Rotate the crease roll handle fully counter clockwise to open the crease roll nip. Rotate the crease roll handle clockwise until the crease rolls are just touching. Ensure the crease blade is fully retracted by positioning the crease blade knob with the arrow in the up position. Figure 1, position the crease blade setup tools on the crease roll shafts. Crease blade setup tool
Crease roll shafts
Figure 1 Setup tool positioning 10. Figure 2, lock the crease gate in the open position.
July 2005 4-509
Repairs/Adjustments
ADJ 11.4-170
2
Insert an interlock cheater in the teeth as shown to prevent the gate from falling.
1
Lift the gate to the highest position. Loosen 10 screws marked A. Figure 2 Lock the crease gate 11. Figure 3, loosen the crease blade screws. Figure 3 Blade loosening 12. Fully insert the crease blade by positioning the crease blade knob (6d), PL 11.80 Item 4, with the arrow in the down position. 13. Figure 4, set the crease blade in the correct position.
Repairs/Adjustments
ADJ 11.4-170
July 2005 4-510
2
Push the rear of the crease blade forward to contact the setup tool
1
Push the front of the crease blade forward to contact the setup tool
3
Tighten 2 screws
4
Tighten 2 screws
Crease blade
Setup tool
Figure 4 Blade positioning 14. Fully retract the crease blade by positioning the crease blade knob (6d), PL 11.80 Item 4, with the arrow in the up position. 15. Tighten the six remaining crease blade clamp screws, refer to Figure 3. 16. Remove both crease blade setup tools and return them to the storage position. 17. Install all of the removed components and check the operation of the BM module.
July 2005 4-511
Repairs/Adjustments
ADJ 11.4-170
ADJ 11.5-170 Booklet Tamping

Purpose
To set the tamper travel to give neat booklets without edge damage.
e. f. g. h. 1.
Select 12Finisher/DFA. Select 12-006 BookMkrTampRdyOff-set. Select Read/Write and increase the value by 8. Select Save, select OK, select Close, select Exit.
Procedure
Go to the appropriate check and adjustment from the following options: If only A4 paper is available, go to A4 Paper Procedure. If only 8.5 X 11 inch paper is available, go to 8.5 X 11 Inch Procedure.
Adjustment
Do the following: a. b. c. d. e. f. g. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-006 BookMkrTampRdyOff-set. Select Read/Write and enter the new value to correct the error found during the check. Increasing the value lengthens the tamping stroke (tamps to a narrower dimension between the tampers. Decreasing the value shortens the tamping stroke (tamps to a wider dimension between the tampers). One step = 0.53mm. Select Save, select OK, select Close, select Exit.
A4 Paper Procedure Check

1. 2. 3. Open the HCSS BM front door and insert an interlock cheater into the front door interlock switch. Fully pull out the BM module and release the jam clearance handle PL 11.80 Item 8, fully open the paper guide PL 11.80 Item 7. Do the following: a. b. c. d. e. f. g. h. 4. 5. 6. 7. 8. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-006 BookMkrTampRdyOff-set. Select Read/Write and reduce the original value by 8. Select Save, select OK, select Close, select Exit. 2. 3.
h.
Repeat the check to ensure the tampers are set correctly. When the tamper travel is correct, do the following: a. b. c. d. e. f. g. h. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-006 BookMkrTampRdyOff-set. Select Read/Write and increase the value by 8. Select Save, select OK, select Close, select Exit.
Enter dC330 code 11-065 BM Backstop Motor, select Start, allow the backstop to raise to the receive position (where it will pause), select Stop. Enter dC330 code 11-066 BM tamper 1 motor. Select Start to energize the tamper motor, allow the tampers to move into the tamped position (where they will pause), select Stop. Insert a single sheet of A4 paper, short edge downward into the booklet maker compiling area, so that it rests on the backstop and is located between the two tampers Bias the sheet towards the rear of the machine until the sheet touches the rear tamper, Figure 1. Observe the position of the sheet between the tampers, Figure 1. If the sheet cannot reach the backstop because the tampers are too close together, the NVM value will need to be decreased to move the tampers further apart, perform the adjustment. If the front tamper is not within 0.5mm (0.02 inch) of the sheet edge without touching the sheet, the NVM value will need to be increased to move the tampers closer together, perform the adjustment. If the tampers are in the correct position, within 0.5mm (0.02 inch) of the sheet edge without touching the sheet, do the following: a. b. c. d. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. 4.
Switch the machine off then on, GP 14.
8.5 X 11 Inch Procedure Check

1. 2. 3. Open the HCSS BM front door and insert an interlock cheater into the front door interlock switch. Fully pull out the booklet maker and release the jam clearance handle PL 11.80 Item 8, fully open the paper guide PL 11.80 Item 7. Do the following: a. b. c. d. e. f. g. h. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-006 BookMkrTampRdyOff-set. Select Read/Write and reduce the original value by 19. Select Save, select OK, select Close, select Exit.
Repairs/Adjustments
ADJ 11.5-170
July 2005 4-512
4. 5. 6. 7. 8.
Enter dC330 code 11-065 BM Backstop Motor, select Start, allow the backstop to raise to the receive position (where it will pause), select Stop. Enter dC330 code 11-066 BM tamper 1 motor. Select Start to energize the tamper motor, allow the tampers to move into the tamped position (where they will pause), select Stop. Insert a single sheet of 8.5 X 11 inch paper, short edge downward into the booklet maker compiling area, so that it rests on the backstop and is located between the two tampers Bias the sheet towards the rear of the machine until the sheet touches the rear tamper, Figure 1. Observe the position of the sheet between the tampers, Figure 1. If the sheet cannot reach the backstop because the tampers are too close together, the NVM value will need to be decreased to move the tampers further apart, perform the adjustment. If the front tamper is not within 0.5mm (0.02 inch) of the sheet edge without touching the sheet, the NVM value will need to be increased to move the tampers closer together, perform the adjustment. If the tampers are in the correct position, within 0.5mm (0.02 inch) of the sheet edge without touching the sheet, do the following: a. b. c. d. e. f. g. h. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-006 BookMkrTampRdyOff-set. Select Read/Write and increase the value by 19. Select Save, select OK, select Close, select Exit. 4.
f. g. h.
Select 12-006 BookMkrTampRdyOff-set. Select Read/Write and increase the value by 19. Select Save, select OK, select Close, select Exit.
Switch the machine off then on, GP 14.
Front tamper
Paper sheet
Paper sheet
Rear tamper
Adjustment
1. Do the following: a. b. c. d. e. f. g. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-006 BookMkrTampRdyOff-set. Select Read/Write and enter the new value to correct the error found during the check. Increasing the value lengthens the tamping stroke (tamps to a narrower dimension between the tampers. Decreasing the value shortens the tamping stroke (tamps to a wider dimension between the tampers). One step = 0.53mm. Select Save, select OK, select Close, select Exit.
Booklet maker staplers
h. 2. 3.
Repeat the check to ensure the tampers are set correctly. When the tamper travel is correct, do the following: a. b. c. d. e. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Repairs/Adjustments Figure 1 Observing the tamper positions.
July 2005 4-513
ADJ 11.5-170
ADJ 11.6-170 Booklet Compiling Position

Purpose
To set the compiling position to ensure correct compiling without damage. When the compiling position is correctly set, each sheet is fed behind the BM entry roll to rest against the right side of the compiler.
Procedure
Go to the appropriate check and adjustment from the following options: If only A4 paper is available, go to A4 Paper Procedure. If only 8.5 X 11 inch paper is available, go to 8.5 X 11 Inch Procedure. Top of sheet must align with the 0 mark on the B scale
A4 Paper Procedure Check

1. 2. 3. 4. Open the HCSS BM front door and insert an interlock cheater into the front door interlock switch. Fully pull out the BM module and release the jam clearance handle PL 11.80 Item 8, fully open the paper guide PL 11.80 Item 7. Enter dC330 code 11-065 BM Backstop Motor, select Start, allow the backstop to raise to the receive position (where it will pause), select Stop. Insert a single sheet of A4 paper short edge downward into the booklet maker compiling area, so that it rests on the backstop and is approximately central front to back. Tuck the top of the sheet behind the BM entry roll, PL 11.80 Item 15. If the BM right hand cover does not have a viewing hole, remove the BM right hand cover, REP 11.56-170. Figure 1, check the alignment of the sheet against the scale.
5. 6.
Figure 1 Top edge alignment 7. If the sheet is correctly aligned, exit diagnostics and re-install the BM right hand cover, if removed in step 5. If the sheet is not correctly aligned, perform the adjustment. Do the following a. b. c. Enter dC131. Select Diagnostic Routines. Select Copier Routines.
Adjustment
1.
Repairs/Adjustments
ADJ 11.6-170
July 2005 4-514
d. e. f. g.
Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-003 BookMkrCompileOff-set. Select Read/Write and enter the new value to correct the error found during the check. Increasing the value will raise the sheet. Decreasing the value will lower the sheet. One step = 0.1137mm. Select Save, select OK, select Close, select Exit.
h. 2. 3.
Repeat the Check to ensure the compiling position is correctly set. When the compiling position is correct, switch the machine off then on, GP 14. Top of sheet must align with the bottom mark on the B scale
8.5 X 11 Inch Procedure Check

1. 2. 3. Open the HCSS BM front door and insert an interlock cheater into the front door interlock switch. Fully pull out the BM module and release the jam clearance handle PL 11.80 Item 8, fully open the paper guide PL 11.80 Item 7. Do the following a. b. c. d. e. f. g. h. 4. 5. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-003 BookMkrCompileOff-set. Select Read/Write and increase the original value by 80. Select Save, select OK, select Close, select Exit.
Enter dC330 code 11-065 BM Backstop Motor, select Start, allow the backstop to raise to the receive position (where it will pause), select Stop. Insert a single sheet of 8.5 X 11 inch paper short edge downward into the booklet maker compiling area, so that it rests on the backstop and is approximately central front to back. Tuck the top of the sheet behind the BM entry roll, PL 11.80 Item 15. If the BM right hand cover does not have a viewing hole, remove the BM right hand cover, REP 11.56-170. Figure 2, check the alignment of the sheet against the scale.
6. 7.
Figure 2 Top edge alignment 8. If the sheet is correctly aligned, do the following: a. b. c. d. e. f. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-003 BookMkrCompileOff-set.
July 2005 4-515
Repairs/Adjustments
ADJ 11.6-170
g. h. i. 9. 1.
Select Read/Write and decrease the value by 80, this will return the NVM value to the original setting. Select Save, select OK, select Close, select Exit. Re-install the BM right hand cover, if removed in step 5.
If the sheet is not correctly aligned, perform the adjustment. Do the following a. b. c. d. e. f. g. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-003 BookMkrCompileOff-set. Select Read/Write and enter the new value to correct the error found during the check. Increasing the value will raise the sheet. Decreasing the value will lower the sheet. One step = 0.1137mm. Select Save, select OK, select Close, select Exit.
Adjustment
h. 2. 3.
Repeat the Check to ensure the compiling position is correctly set. Do the following: a. b. c. d. e. f. g. h. i. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select dC131 NVM Read/Write. Select 12Finisher/DFA. Select 12-003 BookMkrCompileOff-set. Select Read/Write and decrease the value by 80. Select Save, select OK, select Close, select Exit. Re-install the BM right hand cover, if removed in step 5.
4.
When the compiling position is correct, switch the machine off then on, GP 14.
Repairs/Adjustments
ADJ 11.6-170
July 2005 4-516
ADJ 11.7-170 Booklet Crease Position

Purpose
To set the crease position of the booklet in relation to the left edge of the top sheet of the booklet.
ADJ 11.8-170 Booklet Staple Position

Purpose
To set the position of the staples so that they are positioned on the fold of the booklet.
Check Check
1. 2. Run a copy job of 3 stapled 4 sheet booklets. Observe the position of the crease in relation to the open end of the booklet. The fold should be central, so that the open end of the booklet pages are equal from the fold. If necessary perform the adjustment. Perform the following: a. b. c. d. e. f. g. h. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select 131 NVM Read/Write... Select 12Finisher/DFA... Select 12-005 BookMrkFoldOffset. Select Read/Write. Enter the new value to correct the error found during the check. NOTE: Increasing the value increases the width of the top sheet of the booklet (moves the fold away from the left edge). Decreasing the value decreases the width of the top sheet of the booklet (moves the fold towards the left edge). One step = 0.1137mm. i. 2. 3. Select Save, then OK. 1. 2. Run a copy job of 3 stapled 4 sheet booklets. Observe the position of the staple in relation to the fold of the booklet. The staple should be positioned in the middle of the fold. If necessary perform the adjustment. Perform the following: a. b. c. d. e. f. g. h. i. j. k. l. Enter dC131. Select Diagnostic Routines. Select Copier Routines. Select 131 NVM Read/Write... Select 12Finisher/DFA... Select 12-004 BookMrkStapleOffset. Select Read/Write. Enter the new value to correct the error found during the check. Select Save, then OK. Select 12-005 BookMrkFoldOffset. Select Read/Write. Change the value by the same amount as the 12-004 BookMrkStapleOffset value. NOTE: Increasing both values moves the staple position toward the left edge of the top sheet. Decreasing both values moves the staple position away from the left edge of the top sheet. One step = 0.1137mm. Changing only the 12-004 BookMrkStapleOffset value will move the staple position and fold position the same amount. m. 2. 3. 4. Select Save, then OK.
Adjustment
1.
Adjustment
1.
Select Save, then select OK. When the crease position is correct, switch the machine off then on, GP 14.
Select Save, then select OK. Repeat the Check to ensure the staple position is correct. When the staple position is correct, switch the machine off then on, GP 14.
July 2005 4-517
Repairs/Adjustments
ADJ 11.7-170, ADJ 11.8-170
Repairs/Adjustments
ADJ 11.7-170, ADJ 11.8-170
July 2005 4-518
ADJ 14.1A Optics Cleaning Procedure (32-55 ppm)

Purpose
To clean the optics components of the scanner ensuring optimum image quality. NOTE: This adjustment must only be performed if directed to from an Image Quality RAP, or if the optics cavity was opened to install a new component and contamination can be seen on the optics components.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. CAUTION Observe ESD precautions during this procedure. 1. 2. Remove the CVT glass and document glass, REP 14.6A. Inspect the cleanliness of the optics mirrors, if necessary, clean them as follows: a. Vacuum clean the area to remove all visible contamination, taking care not to touch the mirrors with the cleaning nozzle. It may be necessary to move the carriages to gain reasonable access, do this by hand rotation of the flywheel on the capstan shaft. Wash your hands. Carefully clean the mirrors using a dry micro fiber wiper, PL 26.10 Item 13. It may be necessary to use a cleaning cloth dampened with film remover, PL 26.10 Item 4 on stubborn contamination. Polish the mirrors with a dry micro fiber wiper, PL 26.10 Item 13. Check that the mirror surfaces are now clean. Repeat the cleaning operation if necessary.
b. c.
d. e. 3.
Inspect the cleanliness of the document glass and CVT glass, if necessary, clean them as follows: a. b. c. Clean the under side of document glass and CVT glass using a micro fiber wiper, PL 26.10 Item 13, dampened with film remover, PL 26.10 Item 4. Polish the under side of document glass and CVT glass with a dry micro fiber wiper. Install the document glass and CVT glass, taking care not to smear the cleaned underside NOTE: Ensure that the CVT glass is installed as far to the right as possible. NOTE: Ensure that the white stripes on both the CVT glass and the document glass, are at the front of the machine and on the underside of the glass. d. e. Clean the upper side of document glass and CVT glass using a micro fiber wiper,PL 26.10 Item 13, dampened with film remover, PL 26.10 Item 4. Polish the upper side of document glass and CVT glass using a dry micro fiber wiper, PL 26.10 Item 13.
4.
Re-install the remainder of the removed components, REP 14.6A.
July 2005 4-519
Repairs/Adjustments
ADJ 14.1A
Repairs/Adjustments
ADJ 14.1A
July 2005 4-520
ADJ 14.1B Optics Cleaning Procedure (65-75 ppm)

Purpose
To clean the optical components of the scanner ensuring optimum image quality. Mirror NOTE: This adjustment must only be performed if directed to it from an Image Quality RAP, or if the optics cavity was opened to install a new component and contamination can be seen.
Procedure WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. CAUTION Observe ESD precautions during this procedure. 1. 2. 3. Remove the DADH, REP 5.19. Remove the CVT glass and document glass, REP 14.3B. Figure 1. Inspect the cleanliness of the exposure lamp, lens and mirror and if necessary, clean them as follows: a. Vacuum clean the area as necessary to remove all visible contamination, taking care not to touch the mirror, exposure lamp or lens with the cleaning nozzle. It may be necessary to move the carriage gently to the left. It is advisable to leave it in this position, but it can be returned to the home position by depressing slightly to allow the flag to enter the gap in the scan carriage home sensor. Wash your hands. Carefully clean the exposure lamp, the lens over the top of the full width array and the mirror with a micro fiber wiper, PL 26.10 Item 13, dampened with antistatic fluid, PL 26.10 Item 19. Polish the lamp, lens and mirror with a dry micro fiber wiper, PL 26.10 Item 13. Figure 1 Optics cleaning Flag Scan carriage home sensor Lens
Exposure lamp
b. c.
d. 4. 5.
Examine the lenses of the document size sensors, PL 14.16 Item 11, and clean if necessary with a micro fiber wiper, PL 26.10 Item 13. Inspect the document glass and CVT glass and if necessary, clean them as follows: a. b. c. Clean the under side of document glass and CVT glass using a micro fiber wiper, PL 26.10 Item 13, dampened with antistatic fluid, PL 26.10 Item 19. Polish the under side of document glass and CVT glass with a dry micro fiber wiper, PL 26.10 Item 13. Install the document glass and CVT glass, taking care not to smear the cleaned underside, REP 14.3B. NOTE: Ensure that the white AGC strip on both the CVT glass and the document glass, are at the front of the machine and on the underside of the glass. d. e. Clean the upper side of document glass and CVT glass using a micro fiber wiper, dampened with film remover, PL 26.10 Item 4. Polish the upper side of document glass and CVT glass using a dry, micro fiber wiper.
6.
Re-install the remainder of the removed components.
July 2005 4-521
Repairs/Adjustments
ADJ 14.1B
ADJ 14.2B Scan Carriage Assembly (65-75 ppm)

Purpose
To align the scan carriage assembly correctly in relation to the right hand edge of the document glass. NOTE: Perform the Preparation and the Check if entering this procedure from the Image Quality section. Otherwise, perform the Adjustment only. Alignment stops
Preparation
1. 2. 3. 1. 2. Remove the DADH, REP 5.19. Remove the scanner top cover, REP 14.2B. Remove the document glass and CVT glass, REP 14.3B. Gently move the scan carriage to the right, lowering it so the flag at the front passes into the slot in the scan carriage home sensor, PL 14.15 Item 7. Check that the scan carriage touches both alignment stops, Figure 1. If they do not both touch, perform the Adjustment. Mark cable here (optional)
Check
Adjustment WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. 1. 2. 3. 4. 5. 6. 7. Gently move the carriage away from the alignment stops. Loosen the four screws securing the fixing tabs, Figure 1. Ensure the scan cable is in the slot under the front, left fixing tab. Tighten the rear, left screw. Slide the carriage towards the alignment stops, lowering it so the flag on the front of the carriage enters the slot in the scan carriage home sensor. Press the scan carriage against the alignment stops at the right end of its travel and hold it there. Tighten the other three screws. NOTE: When the carriage is correctly positioned on the cables, the scan carriage is lightly biassed towards the front of the machine, and runs against the guide rail. 8. Run prints from all trays in all modes. Check the registration, refer to dC604 Registration Setup and check the copy quality, refer to IQ1 Image Quality Entry RAP. Figure 1 Scan carriage alignment Fixing tab (4 off)
Guide rail
Position the cable in the slot, on this tab
Repairs/Adjustments
ADJ 14.2B
July 2005 4-522
ADJ 14.3B Scan Motor and Scanner Drive Belt (65-75 ppm)
Purpose
To ensure the scan motor will drive the capstan without strain or slipping.
Adjustment WARNING
1. 2. 3. 4.
Remove the DADH, REP 5.19. Remove the scanner top cover, REP 14.2B. Remove the scan motor cover, (2 screws). Perform the adjustment, Figure 1.
3
Tighten 3 screws Capstan
Belt
2
Adjust for 2mm movement
Scan motor
1
Loosen 3 screws
Figure 1 Scan motor drive belt adjustment 5. Turn the capstan several turns to centre the scanner drive belt on the pulleys. Check the play of the scanner drive belt and re-adjust if necessary. Repairs/Adjustments
July 2005 4-523
ADJ 14.3B
Repairs/Adjustments
ADJ 14.3B
July 2005 4-524
5 Parts Lists
PL 1 - Standby Power
PL 1.10 Power and Control Assembly ............................................................................ 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 5-33 5-34 5-35 5-36 PL 8.30 Tray 3 and 4 Paper Feed Assembly .................................................................. PL 8.35 Tray 3 Transport Assembly................................................................................ 5-37 5-38 5-39 5-40 5-41 5-42 5-43 5-44 5-45 5-46 5-47 5-48 5-49 5-50 5-51 5-52 5-53 5-54 5-55 5-56 5-57 5-58 5-59 5-60 5-61 5-62 5-63 5-64 5-65 5-66 5-67 5-68 5-69 5-70 5-71 5-72 5-73 5-74 5-75 5-76
PL 2 - User Interface
PL 2.10 User Interface (65-75 ppm)................................................................................ PL 2.15 User Interface (32-55 ppm)................................................................................
PL 9 - Xerographics
PL 9.10 Waste Toner Bottle Assembly............................................................................ PL 9.15 Developer Assembly (65-75 ppm) ..................................................................... PL 9.17 Developer Assembly (32-55 ppm) ..................................................................... PL 9.20 Xerographic Module and Short Paper Path Assembly (45-75 ppm) .................. PL 9.22 Xerographic Module and Short Paper Path Assembly (32-38 ppm) .................. PL 9.25 Ozone Fan and Photoreceptor Fan ...................................................................
PL 3 - Machine Run Control

PL 3.10 Image Processing PWB Module (65-75 ppm) (1 of 2) ....................................... PL 3.11 Image Processing PWB Module (65-75 ppm) (2 of 2) ....................................... PL 3.15 Image Processing PWB Module (32-55 ppm) (1 of 2) ....................................... PL 3.20 Image Processing PWB Module (32-55 ppm) (2 of 2) .......................................
PL 10 - Copy Transportation and Fusing

PL 10.8 Fuser Module Assembly (32-55 ppm)................................................................ PL 10.10 Fuser Module Assembly (65-75 ppm).............................................................. PL 10.11 Inverter Assembly (65-75 ppm) (1 of 2) ........................................................... PL 10.12 Inverter Assembly (65-75 ppm) (2 of 2) ........................................................... PL 10.13 Inverter Assembly (32-55 ppm) (1 of 2) ........................................................... PL 10.14 Inverter Assembly (32-55 ppm) (2 of 2) ........................................................... PL 10.15 Inverter Drive Gears and Jam Clearance Knobs ............................................. PL 10.20 Short Paper Path Assembly.............................................................................
PL 4 - Main Drive Assembly

PL 4.10 Main Drive Module (65-75 ppm) (1 of 2) ............................................................ PL 4.12 Main Drive Module (65-75 ppm) (2 of 2) ............................................................ PL 4.15 Main Drive Module (32-55 ppm) (1 of 2) ............................................................ PL 4.17 Main Drive Module (32-55 ppm) (2 of 2) ............................................................
PL 5 - DADH
PL 5.10 DADH (Complete), Covers, DADH PWB ........................................................... PL 5.15 Feed Assembly .................................................................................................. PL 5.20 Top Cover Assembly ......................................................................................... PL 5.25 CVT.................................................................................................................... PL 5.30 Baffle Assembly ................................................................................................. PL 5.35 Input Tray Assembly .......................................................................................... PL 5.40 Document Cover................................................................................................
PL 11 - 2K LCSS
PL 11.2 2K LCSS Covers................................................................................................ PL 11.4 2K LCSS Docking Latch .................................................................................... PL 11.6 2K LCSS Hole Punch Unit ................................................................................. PL 11.8 2K LCSS Paddle Wheel/Safety Gate................................................................. PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)................................................... PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)................................................... PL 11.14 2K LCSS Paper Entry Transport...................................................................... PL 11.16 2K LCSS Tamper Assembly ............................................................................ PL 11.18 2K LCSS Ejector Assembly ............................................................................. PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly .............................................. PL 11.22 2K LCSS Bin 0 Entry........................................................................................ PL 11.23 2K LCSS Bin 1 Entry........................................................................................ PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide........................................ PL 11.26 2K LCSS Electrical...........................................................................................
PL 6 - Imaging
PL 6.10 ROS ...................................................................................................................
PL 7 - Paper Supply
PL 7.10 Tray 1 and 2 Assembly ...................................................................................... PL 7.15 HCF (Complete), Tray 3 and 4 Assembly, Elevator Cables .............................. PL 7.20 Elevator Motor and Control PWB....................................................................... PL 7.25 HCF Covers ....................................................................................................... PL 7.30 Bypass Tray and Left Hand Door Assembly (65-75 ppm) ................................. PL 7.35 Bypass tray and Left Hand Door Assembly (32-55 ppm) .................................. PL 7.40 Stand Assembly .................................................................................................
PL 11 - HCSS
PL 11.30 HCSS Covers (1 of 2) ...................................................................................... PL 11.32 HCSS Covers (2 of 2) ...................................................................................... PL 11.34 HCSS Docking Latch ....................................................................................... PL 11.36 HCSS Paper Path (1 of 2)................................................................................ PL 11.38 HCSS Paper Path (2 of 2)................................................................................ PL 11.40 HCSS Vertical Paper Transport (1 of 2)........................................................... PL 11.42 HCSS Vertical Paper Transport (2 of 2)........................................................... PL 11.44 HCSS Vertical Carriage Transport................................................................... PL 11.46 HCSS Compiler Carriage (1 of 4) .................................................................... PL 11.47 HCSS Compiler Carriage (2 of 4) ....................................................................
PL 8 - Paper Transport
PL 8.10 Main Covers (1 of 3) .......................................................................................... PL 8.11 Covers (65-75 ppm) (2 of 3) .............................................................................. PL 8.12 Covers (3 of 3) ................................................................................................... PL 8.15 Registration Transport ....................................................................................... PL 8.20 Duplex Transport (65-75 ppm)........................................................................... PL 8.22 Duplex Transport (32-55 ppm)........................................................................... PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)...................................................... PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)......................................................
July 2005 5-1
Parts Lists
PL 11.48 HCSS Compiler Carriage (3 of 4) .................................................................... PL 11.49 HCSS Compiler Carriage (4 of 4) .................................................................... PL 11.52 HCSS Bin 1...................................................................................................... PL 11.54 HCSS Bin 2...................................................................................................... PL 11.56 HCSS Electrical ...............................................................................................
5-77 5-78 5-79 5-80 5-81 5-82 5-83 5-84 5-85 5-86 5-87 5-88 5-89 5-90 5-91 5-92 5-93 5-94 5-95 5-96 5-97 5-98 5-99 5-100 5-101 5-102 5-103 5-104 5-105 5-106 5-107 5-108 5-109 5-110 5-111 5-112 5-113 5-114 5-115 5-116 5-117 5-118 5-119 5-120 5-121
PL 16 - Network
PL 16.10 Network Controller ........................................................................................... 5-122 5-123 5-124 5-125 5-126 5-127 5-128 5-129 5-130 5-131 5-132 5-133 5-134 5-135 5-137
PL 20 - Fax
PL 20.10 Fax PWBs ........................................................................................................
PL 11 - HCSS Booklet Maker

PL 11.60 HCSS BM Covers (1 of 2)................................................................................ PL 11.62 HCSS BM Covers (2 of 2)................................................................................ PL 11.64 HCSS BM Docking Latch................................................................................. PL 11.65 HCSSBM Module (Complete) .......................................................................... PL 11.66 HCSS BM Paper Path (1 of 4) ......................................................................... PL 11.67 HCSS BM Paper Path (2 of 4) ......................................................................... PL 11.68 HCSS BM Paper Path (3 of 4) ......................................................................... PL 11.70 HCSS BM Paper Path (4 of 4) ......................................................................... PL 11.72 HCSS BM Stapling Compiler Carriage (1 of 4) ................................................ PL 11.73 HCSS BM Stapling Compiler Carriage (2 of 4) ................................................ PL 11.74 HCSS BM Stapling Compiler Carriage (3 of 4) ................................................ PL 11.75 HCSS BM Stapling Compiler Carriage (4 of 4) ................................................ PL 11.78 HCSS BM Bin 1 ............................................................................................... PL 11.80 HCSS BM Entry and Front Cover .................................................................... PL 11.81 HCSS BM Tamper Assembly .......................................................................... PL 11.82 HCSS BM Back Stop and Tamper Assemblies ............................................... PL 11.84 HCSS BM Crease Blade Motor ....................................................................... PL 11.86 HCSS BM Crease Rolls Motor and PWB ........................................................ PL 11.87 HCSS BM Crease Rolls and Support Leg ....................................................... PL 11.88 HCSS BM Stapler Assemblies......................................................................... PL 11.90 HCSS BM Bin 2 ............................................................................................... PL 11.92 HCSS BM Electrical .........................................................................................
PL 25 - Accessories
PL 25.10 Convenience Stapler........................................................................................
PL 26 - Consumables and Tools

PL 26.10 Consumables and Tools ..................................................................................
PL 28 - Covers
PL 28.10 Covers..............................................................................................................
PL 31 - Maintenance/Installation/Removal Kits
PL 31.10 Maintenance/Installation/Removal Kits (1 of 2)................................................ PL 31.12 Maintenance/Installation/Removal Kits (2 of 2)................................................ PL 31.15 Terminal Repair Kits (1 of 2) ............................................................................ PL 31.20 Terminal Repair Kits (2 of 2) ............................................................................ PL 31.25 Splicing Block and Terminal Repair ................................................................. PL 31.30 Connector Kits ................................................................................................. PL 31.35 Line 1 Fax Kits ................................................................................................. PL 31.40 Line 2 Fax Kits .................................................................................................
Common Hardware
Common Hardware ......................................................................................................... Part Number Index ..........................................................................................................
PL 11 - 1K LCSS
PL 11.100 1K LCSS Covers............................................................................................ PL 11.102 1K LCSS Docking Latch ................................................................................ PL 11.104 1K LCSS Paddle Wheel/Safety Gate............................................................. PL 11.106 1K LCSS Bin 1 Control Components ............................................................. PL 11.110 1K LCSS Paper Entry Transport.................................................................... PL 11.112 1K LCSS Tamper Assembly .......................................................................... PL 11.114 1K LCSS Ejector Assembly ........................................................................... PL 11.116 1K LCSS Staple Head Assembly................................................................... PL 11.118 1K LCSS Bin 0 Entry ..................................................................................... PL 11.120 1K LCSS Bin 1 Entry ..................................................................................... PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide...................................... PL 11.124 1K LCSS Electrical ........................................................................................
PL 12 - OCT
PL 12.10 OCT .................................................................................................................
PL 14 - Scanner
PL 14.10 Scanner Module, CVT/Document Glass (65-75 ppm) ..................................... PL 14.15 Electrical Components 65-75 ppm (1 of 2) ...................................................... PL 14.16 Electrical Components 65-75 ppm (2 of 2) ...................................................... PL 14.20 Scanner Module, CVT/Document Glass (32-55 ppm) ..................................... PL 14.25 Electrical Components (32-55 ppm) ................................................................ Parts Lists
July 2005 5-2
PL 1.10 Power and Control Assembly

Item 1 2 3 4 5 6 7 8 9 10 11 Part 960K20526 105K28132 105K27953 105K27943 105K27963 160K97152 105K26916 713W80737 110K14020 110K14030 108E06220 152S05109 152S05101 117E17420 117E25590 152S05110 117K43680 152S05104 152S05108 152S05100 152S05111 152S05103 152S05103 Description Power and control assembly (Not Spared) (REP 1.1) IOT PWB and software module (see NOTE 2) (REP 3.1) LVPS and base module (see below for variants) (REP 1.9) 32-55 ppm (XE) 65-75 ppm (XE) 32-55 ppm (NASG/XCL) 65-75 ppm (NASG/XCL) Shield (P/O PL 1.10 Item 1) HVPS (32-38 ppm) (REP 1.10) HVPS (45-75 ppm) (REP 1.10) Locking screw Door interlock switch (S01-300) (REP 1.8) On/Off switch Inline fuse (2.5A slow blow) Main power cord (see below for variants) United Kingdom (32-55 ppm) United Kingdom (65-75 ppm) NASG/XCL (32-55 ppm) NASG/XCL (65-75 ppm) Denmark (32-55 ppm) Denmark (65-75 ppm) Europe (32-55 ppm) Europe (Alternate) (32-55 ppm) EU (65-75 ppm) Switzerland (32-55 ppm) South Africa (65-75 ppm) Switzerland (65-75 ppm) IOT NVM (P/O PL 1.10 Item 2)
NOTE: 1. For the Left Door Interlock (S01-305), refer to (3255 ppm) PL 7.35 Item 3 or (65-75 ppm) PL 7.30 Item 3. NOTE: 2. Refer to GP 9 for the IOT PWB sparing strategy.
July 2005 5-3
Parts Lists
PL 1.10
PL 2.10 User Interface (65-75 ppm)

Item 1 2 3 4 5 6 7 8 9 Part 123K07600 123K07590 056P03229 123K07670 960K21164 802K93500 802K93510 893E80340 097S03340 893E80320 893E80330 Description User interface assembly (XE) (REP 2.1) User interface assembly (NASG/ XCL) (REP 2.1) Name plate UI Harness (REF: PL 14.10 Item 9) Overlay label (French/Canadian) (see NOTE) User interface touch screen (REP 2.2) User interface PWB (REP 2.3) User interface housing (XE) User interface housing (NASG/ XCL) Label CC265 Label CC275 WC265-WC275 WCP265-WCP275
NOTE: Part number unavailable on SOLOS at time of issue.
Parts Lists
PL 2.10
July 2005 5-4
PL 2.15 User Interface (32-55 ppm)

Item 1 2 3 4 5 6 7 8 9 10 Part 123K07580 123K07570 056P03260 123K07670 960K21164 802K87591 802K87601 893E80300 097S03330 097S03331 893E80310 893E80280 893E80290 Description User interface assembly (XE) User interface assembly (NASG/ XCL) (REP 2.1) Overlay label (French/Canadian) (see NOTE) User interface harness (REF: PL 14.20 Item 9) Ferrite (P/O PL 2.15 Item 1) Name plate User interface touch screen (REP 2.2) User interface PWB (REP 2.3) User interface housing (XE) User interface housing (NASG/ XCL) Label CC232 Label CC238 Label CC245 Label CC255 Lable WC232-WC255 Label WCP232-WCP255
July 2005 5-5
Parts Lists
PL 2.15
PL 3.10 Image Processing PWB Module (65-75 ppm) (1 of 2)

Item 1 2 3 4 Part 127E14250 960K20542 Description Image processing PWB module (Not Spared) Cooling fan Image processing PWB (REP 3.2) Image processing PWB/power distribution PWB harness (Not Spared) Power distribution PWB Riser PWB/power distribution PWB harness (P/O PL 31.10 Item 13) Power distribution PWB/scanner PWB harness (REF: PL 14.16 Item 7) Software module (REP 3.3) Image processing PWB/scanner PWB harness (REF: PL 14.16 Item 6) Cable clamp (Not Spared) Image processing PWB module/UI harness (REF: PL 14.10 Item 9) EPC Memory module (256Mb) Locking screw Image processing PWB module/ LVPS/IOT PWB (PJ131-PJ25 & PJ105-PJ1) harness ROS Data (PJ228-PJ122) cable (P/ O PL 6.10 Item 5) Extension bracket (Not Spared) Thumbscrew (Not Spared) Fax clip
5 6 7
960K11571
8 9
960K22182
10 11 12 13 14
960K20202 713W80737 962K17151
15 16 17 18
019E67610
Parts Lists
PL 3.10
July 2005 5-6

Item 1 2 3 4 5 6 7 8 9 10 11 Part 960K20400 815E21641 960K13101 960K20552 713W80737 Description Foreign interface/vend adaptor kit (P/O PL 31.10 Item 1) (NASG/XCL) Standoff (P/O PL 3.11 Item 11) Foreign interface PWB (P/O PL 3.11 Item 11) Foreign interface harness (P/O PL 3.11 Item 11) Firewire PWB mounting bracket (REP 3.2) Riser PWB (REP 3.2) Firewire PWB (see NOTE) (REP 3.2) Vend adaptor (P/O PL 3.11 Item 1) (NASG/XCL) Locking screw (P/O PL 3.11 Item 11) Washer (P/O PL 3.11 Item 11) Foreign interface kit (P/O PL 31.10 Item 3)
NOTE: The firewire PWB is not supplied with the correct mounting bracket. Install the mounting bracket from the old firewire PWB or order a new firewire PWB mounting bracket, PL 3.11 Item 5.
July 2005 5-7
Parts Lists
PL 3.11

Item 1 2 3 4 5 6 7 8 9 10 11 12 Part 960K21110 960K20400 960K20552 713W80737 Description Thumbscrew (Not Spared) Standoff (P/O PL 3.15 Item 12) Riser PWB (REP 3.2) Foreign interface PWB (P/O PL 3.15 Item 12) Foreign interface harness (P/O PL 3.15 Item 12) Firewire PWB (REP 3.2) Not used Vend adaptor (P/O PL 3.15 Item 9) Foreign interface/vend adaptor kit (P/O PL 31.10 Item 1) (NASG/XCL) Washer (P/O PL 3.15 Item 12) Locking screw (P/O PL 3.15 Item 2) Foreign interface kit (P/O PL 3.15 Item 3)
Parts Lists
PL 3.15
July 2005 5-8

Item 1 2 3 4 5 6 7 Part 127E14250 960K20532 960K11571 Description Image processing PWB module (Not Spared) Cooling fan Image processing PWB (REP 3.2) Image processing PWB harness (Not Spared) Power distribution PWB Riser PWB/Power distribution harness (Not Spared) Image processing module/Scanner driver PWB harness (REF: PL 14.25 Item 13) Software module (REP 3.3) Image processing module/CCD PWB harness (REF: PL 14.25 Item 5) Cable clamp (Not Spared) Image processing module/User interface harness (REF: PL 14.20 Item 9) EPC Memory module (128Mb) Not used Image processing module/LVPS/ IOT PWB (PJ131-PJ25 & PJ105PJ1) harness ROS Data (PJ109-PJ122) cable (REF: PL 6.10 Item 5) Not used Thumbscrew (Not Spared) Extension bracket (Not Spared) Locking Screw
8 9
960K22182
10 11
12 13 14
960K21131 962K17151
15 16 17 18 19
713W80737
July 2005 5-9
Parts Lists
PL 3.20
PL 4.10 Main Drive Module (65-75 ppm) (1 of 2)

Item 1 2 3 4 5 6 Part 007K13669 807E09920 Description Main drive module (REP 4.1B) Flywheel (P/O PL 4.10 Item 1) Photoreceptor drive gear (REP 4.4) Dowel pin (P/O PL 4.10 Item 1) Main drive (P/O PL 4.10 Item 1) Main drive motor and PWB assembly (REP 4.2B) (P/O PL 4.10 Item 1) (see NOTE) Ozone fan (REF: PL 9.25 Item 1) Waste toner door switch (S09-380) Fuser connector assembly Spring (P/O PL 4.10 Item 1) Auger damper kit (REP 9.10) Mounting bracket (P/O PL 4.10 Item 1) Shutter assembly (REP 9.10) Washer (P/O PL 4.10 Item 1) Screw (P/O PL 4.10 Item 1) Waste toner full sensor (REF: PL 9.10 Item 2) Photoreceptor drive motor (09-010) (P/O PL 4.10 Item 1) Dowel pin (P/O PL 4.10 Item 1)
7 8 9 10 11 12 13 14 15 16 17 18
130E10530 114E18630 604K24650 055K36090
NOTE: The main drive motor is an integral part of the main drive PWB.
Parts Lists
PL 4.10
July 2005 5-10

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part 127K53500 807E09930 807E09940 023E25040 807E06462 114E18810 807E05670 023E25050 Description Fuser web motor assembly (see NOTE) Fuser web motor (MOT 10-010) (P/ O PL 4.12 Item 1) (REP 10.13) Bracket (P/O PL 4.12 Item 1) Coupling (P/O PL 4.12 Item 1) Spring (P/O PL 4.12 Item 1) Spring (P/O PL 4.10 Item 1) Output paper path drive gear (REP 4.3B) Intermediate drive gear (REP 4.3B) Main drive belt 2 (REP 4.3B) Fuser drive gear/pulley (REP 4.3B) Bearing (P/O PL 4.10 Item 1) Fuser CRUM connector Screw (P/O PL 4.10 Item 1) Support plate (P/O PL 4.10 Item 1) Registration transport drive pulley (REP 4.3B) Bearing (P/O PL 4.10 Item 1) Developer drive gear/pulley (P/O PL 9.15 Item 23) (REP 4.3B) Main drive belt 1 (REP 4.3B) Scorotron home sensor (Q09-070) (P/O PL 4.10 Item 1) Charge scorotron harness (P/O PL 4.10 Item 1) Charge scorotron grid harness (P/O PL 4.10 Item 1) Auto cleaner harness (P/O PL 4.10 Item 1)
NOTE: The type of fuser web motor fitted on this assembly can vary as shown.
July 2005 5-11
Parts Lists
PL 4.12

Item 1 2 3 4 5 6 Part 007K13484 007K13922 807E06600 127K42780 Description Main drive module (32-38 ppm) (REP 4.1A) Main drive module (45-55 ppm) (REP 4.1A) Flywheel (P/O PL 4.15 Item 1) Photoreceptor drive gear Dowel pin (P/O PL 4.15 Item 1) Main drive (P/O PL 4.15 Item 1) Main drive motor and PWB assembly (32-38 ppm) (see NOTE) (REP 4.2A) Main drive motor and PWB assembly (45-55 ppm) (see NOTE) (REP 4.2A) Ozone fan (REF: PL 9.25 Item 1) Waste toner door switch (S09-380) Fuser connector assembly Spring (P/O PL 4.15 Item 1) Shutter assembly (REP 9.10) Waste toner full sensor (P/O PL 9.10 Item 2) Auger damper kit (REP 9.10) Washer (P/O PL 4.15 Item 1) Screw (P/O PL 4.15 Item 1) Mounting bracket (P/O PL 4.15 Item 1) Photoreceptor drive motor (09-010) (P/O PL 4.15 Item 1)
127K42800
7 8 9 10 11 12 13 14 15 16 17
130E10530 114E18630 055K36090 604K24650
NOTE: The main drive motor is an integral part of the main drive PWB.
Parts Lists
PL 4.15
July 2005 5-12

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part 127K53500 807E09930 807E09940 023E30740 007K13200 114E18810 807E05670 807E05680 807E05700 Description Fuser web motor assembly (see NOTE) Fuser web motor (MOT 10-010) (P/ O PL 4.17 Item 1) (REP 10.13) Bracket (P/O PL 4.17 Item 1) Coupling (P/O PL 4.17 Item 1) Spring (P/O PL 4.17 Item 1) Spring (P/O PL 4.15 Item 1) Output paper path drive gear (REP 4.3A) Intermediate drive gear (REP 4.3A) Main drive belt (REP 4.3A) Fuser drive gear (REP 4.3A) Bearing (P/O PL 4.15 Item 1) Fuser CRUM connector Screw (P/O PL 4.15 Item 1) Registration transport drive pulley (REP 4.3A) Developer drive gear (32-38 ppm) (REP 4.3A) Developer drive gear (45-55 ppm) (REP 4.3A) Scorotron home sensor (Q09-070) (P/O PL 4.15 Item 1) (45-55 ppm) Auto cleaner harness (P/O PL 14.15 Item 1) Charge scorotron harness (P/O PL 14.15 Item 1) Charge scorotron grid harness (P/O PL 14.15 Item 1)
NOTE: The type of fuser web motor fitted on this assembly can vary as shown.
July 2005 5-13
Parts Lists
PL 4.17
PL 5.10 DADH (Complete), Covers, DADH PWB

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part 802E19350 036K01326 019K05210 036K01336 960K20650 162K68270 084K29902 121E17510 003K91881 Description Rear cover Right counterbalance (REP 5.12, ADJ 5.2, ADJ 5.5) Document pad (ADJ 5.6) Left counterbalance (REP 5.12, ADJ 5.2, ADJ 5.5) DADH PWB Communication/power cable Harness support (P/O PL 5.10 Item 9) Top cover (REF: PL 5.20 Item 15) DADH (complete) (REP 5.19, ADJ 5.2, ADJ 5.5) DADH Closed switch magnet (see NOTE 1) DADH ground harness (P/O PL 5.10 Item 9) Thumbscrew Bracket (P/O PL 5.10 Item 9)
NOTE: 1. For the DADH Closed Switch (Q05-300), refer to (32-55 ppm) PL 14.25 Item 6 or (65-75 ppm) PL 14.16 Item 5. NOTE: 2. To clean the DADH, refer to ADJ 5.4.
Parts Lists
PL 5.10
July 2005 5-14
PL 5.15 Feed Assembly

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part 113R00686 130K65961 121K39131 005K11980 110E13480 019E67980 130K65951 127K47590 059K43640 802E41680 Description Feed roll assembly (REP 5.14) Feed sensor (Q05-330) Front cover (P/O PL 5.15 Item 18) Feed housing (P/O PL 5.15 Item 18) Feed solenoid (SOL05-010) Feed yoke (P/O PL 5.15 Item 18) Spring (P/O PL 5.15 Item 18) Bearing (P/O PL 5.15 Item 18) Feed clutch (CL05-025) Rear cover (P/O PL 5.15 Item 18) Top cover interlock switch (S05305) Document present sensor actuator Document present sensor (Q05310) Static eliminator Gear (P/O PL 5.15 Item 18) Feed motor (MOT05-020) (ADJ 5.1) Feed motor tension spring (red) (P/ O PL 5.10 Item 9) Feed assembly (complete) (REP 5.3) Shaft (P/O PL 5.15 Item 18) Bracket (P/O PL 5.15 Item 18) Feed roll assembly cover Intermediate feed bearing (P/O PL 5.15 Item 18) Bearing (P/O PL 5.15 Item 18) Feed motor bracket (P/O PL 5.10 Item 9) Ground harness (P/O PL 5.15 Item 18)
NOTE: 1. For the Feed Motor Drive Belt, refer to PL 5.35 Item 5.
July 2005 5-15
Parts Lists
PL 5.15
PL 5.20 Top Cover Assembly

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part 022E25061 806E02590 029E37810 130K65971 130K65981 802K62060 055K33563 Description Hinge (P/O PL 5.20 Item 16) Bushing (P/O PL 5.20 Item 16) CVT/Takeaway idler Shaft Torsion spring (green) (P/O PL 5.20 Item 17) Base (P/O PL 5.20 Item 17) Spring (P/O PL 5.20 Item 17) Torsion spring (silver) (P/O PL 5.20 Item 17) Latch pin Spring plate (P/O PL 5.20 Item 17) Takeaway sensor (Q05-335) (REP 5.8) CVT Sensor (Q05-350) (REP 5.8) Sensor support (P/O PL 5.20 Item 17) Shaft securing bracket (P/O PL 5.20 Item 17) Top cover Top cover assembly (REP 5.1) Top access cover assembly (REP 5.2)
NOTE: For the Top Cover Interlock Switch (S05-305), refer to PL 5.15 Item 11.
Parts Lists
PL 5.20
July 2005 5-16
PL 5.25 CVT
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part 130K65991 013E21103 022K69682 022E25061 806E02590 127K47600 023E23520 013E21093 Description Registration sensor (Q05-340) (REP 5.10) Sensor support (P/O PL 5.10 Item 9) Torsion spring (P/O PL 5.10 Item 9) Front CVT roll bearing CVT Roll (REP 5.15) Pre-scan idler Base (P/O PL 5.10 Item 9) Shaft CVT Motor (MOT05-030) (ADJ 5.1) CVT Motor tension spring (silver) (P/O PL 5.10 Item 9) CVT Motor drive belt (REP 5.15,ADJ 5.1) Duplex gate (Not Spared) (REP 5.15) Rear CVT roll bearing Spacer (white) (P/O PL 5.10 Item 9) CVT Motor bracket (P/O PL 5.10 Item 9) Ground harness (Not Spared)
July 2005 5-17
Parts Lists
PL 5.25
PL 5.30 Baffle Assembly

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part 130K66762 121K29610 055K32531 022E25061 806E02590 022K69800 Description Lower cover (P/O PL 5.30 Item 5) Exit sensor (Q05-345) (REP 5.11) Baffle assembly (P/O PL 5.30 Item 5) Duplex solenoid (SOL05-050) (REP 5.7) Baffle assembly (complete) (REP 5.5) Post scan idlers Shaft Exit roll idlers (REP 5.18) Bearing (P/O PL 5.30 Item 5) Document finger (P/O PL 5.30 Item 5) Torsion spring (P/O PL 5.30 Item 5) Lift bar (P/O PL 5.30 Item 5) Link arm (P/O PL 5.30 Item 5)
Parts Lists
PL 5.30
July 2005 5-18
PL 5.35 Input Tray Assembly

Item 1 2 3 4 5 6 7 8 Part 050K55012 004K00971 031E08720 023E25420 022K69780 125E00430 130E09710 Description Input tray assembly (complete) (REP 5.4) Pad Restack arm Input tray (P/O PL 5.35 Item 1) Feed motor drive belt (ADJ 5.1) Takeaway roll assembly (REP 5.6), Exit roll assembly (REP 5.13) Static eliminator (small) (REP 5.17) DADH Length sensor 1 (Q05-315)/ DADH Length sensor 2 (Q05-320) (REP 5.9) Lower cover (P/O PL 5.35 Item 1) Static eliminator (large) Document width sensor (Q05-325) (REP 5.16, ADJ 5.3) Bearing (P/O PL 5.35 Item 1) Spacer (black) Spacer (white) (P/O PL 5.35 Item 1) Pulley (P/O PL 5.35 Item 1) Sensor bracket (P/O PL 5.35 Item 1)
9 10 11 12 13 14 15 16
115E02160 103K01300 014P04124
NOTE: If a new part is installed into the input tray, or a new input tray is installed, perform ADJ 5.3.
July 2005 5-19
Parts Lists
PL 5.35
PL 5.40 Document Cover

Item 1 2 3 4 5 6 7 8 9 10 11 12 Part 048K14061 003K91881 Description Document cover assembly Document cover (P/O PL 5.40 Item 1) Counter balance (P/O PL 5.40 Item 2) Document pad (P/O PL 5.40 Item 2) Counterbalance support (Not Spared) Document cover bracket (Not Spared) Thumbscrew LH Adaptor plate (P/O PL 5.40 Item 1) RH Adaptor plate (P/O PL 5.40 Item 1) Platen cover handle (P/O PL 5.40 Item 1) Magnetic interlock (P/O PL 5.40 Item 2) Cover platen (P/O PL 5.40 Item 2)
Parts Lists
PL 5.40
July 2005 5-20
PL 6.10 ROS
Item 1 Part Description Scanner (REF: PL 14.10 Item 1; 65-75 ppm), (REF: PL 14.20 Item 1 ;32-55 ppm) Spacer (REF: PL 14.10 Item 6; 6575 ppm), (REF: PL 14.20 Item 6; 32-55 ppm) Grommet (REF: PL 14.10 Item 7; 65-75 ppm), (REF: PL 14.20 Item 7; 32-55 ppm) ROS (32-38 ppm) ROS (45-55 ppm) ROS (65-75 ppm) ROS Power distribution (PJ120PJ18)/Communication (PJ121-PJ2 & PJ122-PJ109) harness (32-55 ppm) ROS Power distribution/ communication harness (Not Spared) (65-75 ppm) Scanner frame securing bracket (Not Spared) Spacer (Not Spared)
4 5
604K18500 604K31720 604K24580 962K12184
6 7
July 2005 5-21
Parts Lists
PL 6.10
PL 7.10 Tray 1 and 2 Assembly

Item 1 2 3 4 5 6 7 8 9 10 11 Part 050K54360 960K20980 009K02240 038K15780 604K31590 038E39860 Description Tray 1 and 2 assembly (REP 7.1) Tray 1 and 2 control PWB Leaf spring (REP 7.12) Paper guide latch (REP 7.6) Label tray 1 (P/O PL 7.10 Item 1) Label tray 2 (P/O PL 7.10 Item 1) Actuator kit (REP 7.12) Tray home cam (P/O PL 7.10 Item 7) Paper size cam (P/O PL 7.10 Item 7) Retaining plate (Not Spared) Paper guide
Parts Lists
PL 7.10
July 2005 5-22
PL 7.15 HCF (Complete), Tray 3 and 4 Assembly, Elevator Cables

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part 022E27180 050K59433 050K59422 130K67520 012K05690 012K05701 849E21140 019K06030 004K07330 004K07320 038E30370 019E73940 801K20310 049K00180 Description Tray hoist pulley Tray 4 assembly (see NOTE) (REP 7.2) Tray 3 assembly (see NOTE) (REP 7.2) Front short elevator cable (P/O PL 7.15 Item 10, PL 7.15 Item 11) Rear elevator cable (tray 4) (P/O PL 7.15 Item 11) Rear elevator cable (tray 3) (P/O PL 7.15 Item 10) Front long elevator cable (P/O PL 7.15 Item 10, PL 7.15 Item 11) HCF (complete) Tray 3 feed sensor actuator (REP 8.14) Tray 3 elevator cable kit (REP 7.4) Tray 4 elevator cable kit (REP 7.4) Pulley carrier HCF tray alignment clip kit Tray 4 elevate damper (REP 7.11) Tray 3 elevate damper (REP 7.11) Tray lift guide Cork pad Separation strip (7 off) (P/O PL 7.15 Item 19) Separation strip kit Paper tray guide (P/O PL 7.15 Item 2) (ADJ 7.1) Tray 3 and 4 clamp kit Side clamp (2 off) (P/O PL 7.15 Item 21) Center clamp (P/O PL 7.15 Item 21) Tray 4 multifeed kit (REF: PL 31.12 Item 16) (W/TAG 003) Retard clip assembly (P/O PL 7.15 Item 24) (W/TAG 003) Tray 3 & 4 Mylar retainer clip kit (REF: PL 31.12 Item 17) Retainer clip (Wide) (6 off) (P/O PL 7.15 Item 26) Retainer clip (Narrow) (2 off) (P/O PL 7.15 Item 26)
NOTE: Refer to ADJ 7.1 to set the tray 3 and tray 4 paper guides.
July 2005 5-23
Parts Lists
PL 7.15
PL 7.20 Elevator Motor and Control PWB

Item 1 Part 127K42811 Description Tray 3 elevator motor (MOT07030), Tray 4 elevator motor (MOT07-040) (REP 7.3) HCF control PWB (REP 7.10) Switch holder Tray 3 home switch (S07-303), Tray 4 home switch (S07-304) (REP 7.9) Tray 3 feed sensor (Q08-103) (REF: PL 8.30 Item 13) Tray 4 stack limiter (REP 7.8) Stack limiter bracket Tray 3 stack limiter (REP 7.8)
2 3 4 5 6 7 8
960K20990 019E63410 130E10570 120E25810 849E22090 120E25800
Parts Lists
PL 7.20
July 2005 5-24
PL 7.25 HCF Covers

Item 1 2 3 4 5 6 Part 802K48781 802K48770 117K41090 802E65840 802E65830 826E20970 Description Rear cover Left cover/right cover Castor (locking) Tray 4 front cover Tray 3 front cover Screw (M6 x 30)
July 2005 5-25
Parts Lists
PL 7.25
PL 7.30 Bypass Tray and Left Hand Door Assembly (65-75 ppm)
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part 050K55215 110E93440 121E18350 130E11270 120E26140 809E57640 807E05311 019E62020 059K39862 809E57650 Description Bypass tray and left hand door assembly (REP 7.5) Left hand door (P/O PL 7.30 Item 1) Left hand door interlock (S01-305) Feed solenoid (SOL08-050) (REP 8.9) Feed head assembly (P/O PL 7.30 Item 1) (REP 8.19) Feed head (P/O PL 7.30 Item 5) Bypass tray empty sensor (Q07335) (REP 8.23) Hinge pin (Not Spared) Spring retainer (P/O PL 7.30 Item 5) Spring Drive gear (REP 8.20) Bypass tray (P/O PL 7.30 Item 1) Ground spring Feed head top cover (P/O PL 7.30 Item 5) Feed roll (P/O PL 7.30 Item 21) (REP 8.21) Nip roll (P/O PL 7.30 Item 5) Not used Retard pad bracket (P/O PL 7.30 Item 21) Retard pad assembly (P/O PL 7.30 Item 21) Retard pad spring (P/O PL 7.30 Item 21) Feed roll and retard pad assembly (REP 8.22B) Solenoid spring Interlock cover (Not Spared)
NOTE: Hinge pins (item 8) are supplied with the front door.
Parts Lists
PL 7.30
July 2005 5-26
PL 7.35 Bypass tray and Left Hand Door Assembly (32-55 ppm)
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part 050K54933 110E93440 121E18350 130E10540 120E26140 809E57640 807E05311 019E62020 809E57650 059K30381 Description Bypass tray and left hand door assembly (REP 7.5) LH door (P/O PL 7.35 Item 1) LH door interlock (SOL01-305) Feed solenoid (SOL08-050) (REP 8.9) Feed head assembly (P/O PL 7.35 Item 1) (REP 8.19) Feed head (P/O PL 7.35 Item 5) Bypass tray empty sensor (Q07335) (REP 8.23) Hinge pin (Not Spared) Spring retainer Spring Drive gear (REP 8.20) Bypass tray (P/O PL 7.35 Item 1) Ground spring Feed head top cover (P/O PL 7.35 Item 5) Feed roll (P/O PL 7.35 Item 19) (REP 8.21) Nip roll (P/O PL 7.35 Item 5) Solenoid spring Retard pad (P/O PL 7.35 Item 19) (REP 8.22A) Feed roll and retard roll kit Interlock cover (Not Spared)
July 2005 5-27
Parts Lists
PL 7.35
PL 7.40 Stand Assembly

Item 1 2 3 4 5 6 7 8 Part 802K48582 017K03771 802K48770 802K48781 826E20970 Description Stand unit (complete) Front door (see NOTE) Castor (locking) Left cover/Right cover Rear cover Stand base (P/O PL 7.40 Item 1) Screw (M6 x 30) Door hinge pin (P/O PL 7.40 Item 2)
Parts Lists
PL 7.40
July 2005 5-28
PL 8.10 Main Covers (1 of 3)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part 802E45161 802E59110 802E45157 802K82481 802E60111 068K36186 826E26990 Description Rear cover (32-55 ppm) (see NOTE) Rear cover (65-75 ppm) (see NOTE) Rear cover standoff Left hand cover Front bracket (P/O PL 8.10 Item 16) Rear bracket (P/O PL 8.10 Item 16) Rear wall Rear wall inlay (P/O PL 8.10 Item 12) Work shelf (P/O PL 8.10 Item 14) Right hand cover Front door assembly (32-55 ppm) Front door assembly (REF: PL 8.11) (65-75 ppm) Badge (see below for variants) Fax badge (see NOTE) Xerox badge E-Mail badge (P/O PL 8.10 Item 12) Rear wall inlay assembly (REF: PL 8.12) Work shelf bracket (P/O PL 8.10 Item 14) Work shelf assembly (REF: PL 31.12 Item 20) Thumbscrew Rear wall bracket assembly (see NOTE)
July 2005 5-29
Parts Lists
PL 8.10
PL 8.11 Covers (65-75 ppm) (2 of 3)

Item 1 2 3 4 5 6 7 8 9 10 11 Part 802K69657 Description Internal cover (P/O PL 8.11 Item 10) Grill (P/O PL 8.11 Item 10) Paper path cooling fan 1 (P/O PL 8.11 Item 10) Cooling duct (P/O PL 8.11 Item 10) Foam seal (P/O PL 8.11 Item 10) Paper path cooling fan 2 (P/O PL 8.11 Item 10) Harness (P/O PL 8.11 Item 10) Front door (P/O PL 8.11 Item 10) Logo badge (P/O PL 8.11 Item 10) Front door assembly Door hinge pin (P/O PL 8.11 Item 10)
Parts Lists
PL 8.11
July 2005 5-30
PL 8.12 Covers (3 of 3)
Item 1 Part 048S01630 048S01631 048S01626 048S01627 048S01611 048S01612 048S01603 048S01604 048S01628 048S01629 048S01620 048S01621 048S01617 048S01644 048S01642 048S01643 048S01634 048S01635 048S01615 048S01616 048S01624 048S01647 048S01632 048S01633 048S01636 048S01637 048S01640 048S01641 048S01607 048S01619 048S01646 048S01623 048S01648 048S01639 Description Rear wall inlay assembly (see below for variants) Copy/Print (Brazilian Portuguese) (see NOTE) Copy/Print/Scan/E-mail (Brazilian Portuguese) (see NOTE) Copy/Print (Czechoslovakian) Copy/Print/Scan/E-mail (Czechoslovakian) Copy/Print (Danish) Copy/Print/Scan/E-mail (Danish) Copy/Print (Dutch) Copy/Print/Scan/E-mail (Dutch) Copy/Print (English) Copy/Print/Scan/E-mail (English) Copy/Print (Finnish) Copy/Print/Scan/E-mail (Finnish) Copy/Print (French) Copy/Print/Scan/E-mail (French) Copy/Print (German) Copy/Print/Scan/E-mail (German) Copy/Print (Greek) Copy/Print/Scan/E-mail (Greek) Copy/Print (Hungarian) Copy/Print/Scan/E-mail (Hungarian) Copy/Print (Italian) Copy/Print/Scan/E-mail (Italian) Copy/Print (Norwegian) Copy/Print/Scan/E-mail (Norwegian) Copy/Print (Polish) Copy/Print/Scan/E-mail (Polish) Copy/Print (Romanian) Copy/Print/Scan/E-mail (Romanian) Copy/Print (Russian) Copy/Print/Scan/E-mail (Russian) Copy/Print (Spanish) Copy/Print/Scan/E-mail (Spanish) Copy/Print (Swedish) Copy/Print/Scan/E-mail (Swedish) Copy/Print (Turkish) Copy/Print/Scan/E-mail (Turkish)
July 2005 5-31
Parts Lists
PL 8.12
PL 8.15 Registration Transport

Item 1 2 3 Part 059K50500 059K49220 130E10870 Description Registration transport assembly (32-55 ppm) (REP 8.4, ADJ 8.2) Registration transport assembly (65-75 ppm) (REP 8.4, ADJ 8.2) Retainer bracket (Not Spared) Wait sensor (Q08-100), Registration sensor (Q08-150) (REP 8.6) Registration transport guide (P/O PL 8.15 Item 1) Registration nip assembly Snap on washer (M6) (P/O PL 8.15 Item 1) Registration clutch (CL08-070) (REP 8.5, ADJ 8.2, ADJ 4.1) Bearing Drive roll assembly (REP 8.26) Jam clearance knob Gear (26T) Spring arm (P/O PL 8.15 Item 1) Torsion spring (P/O PL 8.15 Item 1) Gear (28T) Ring pitch (P/O PL 8.15 Item 1) Black nylon washer (P/O PL 8.15 Item 1) Gear (22G/28T) (ADJ 4.1) Gear (23T) (ADJ 4.1) Gear (22G/20T) Drive belt (REP 8.27) Spring arm pin (P/O PL 8.15 Item 1) Lower bias guide (P/O PL 8.15 Item 1) Bias contact (see NOTE)
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
059K50490 028E16330 121K33231 013E23110 059K33970 003K17611 807E05170 807E05180 807E05160 807E15650 807E05150 023E24420 055E51821
NOTE: This is a HFSI item. Refer to GP 17 and reset the bias foam count to zero in the feature screen.
Parts Lists
PL 8.15
July 2005 5-32
PL 8.20 Duplex Transport (65-75 ppm)

Item 1 2 3 4 5 6 7 8 9 10 11 12 Part 059K35670 023E24390 023E24400 130E10630 003K18500 059K49400 127K44300 960K11540 020E39800 802E87650 Description Duplex transport (REP 8.7) Drive belt (76T) (REP 8.8) Drive belt (285T) (REP 8.8) Duplex sensor (Q08-160) (REP 8.32) Jam clearance latch Spring (P/O PL 8.20 Item 1) Idler roll Duplex motor (MOT08-060) (REP 8.8) Duplex motor driver PWB (REP 8.8) Drive pulley Lower cover Duplex duct (Not Spared)
July 2005 5-33
Parts Lists
PL 8.20
PL 8.22 Duplex Transport (32-55 ppm)

Item 1 2 3 4 5 6 7 8 9 10 11 Part 059K33951 023E24390 023E24400 130E10630 003K18500 059K49400 127K42770 160K92780 020E39800 802E87650 Description Duplex transport (REP 8.7) Drive belt (76T) (REP 8.8) Drive belt (285T) (REP 8.8) Duplex sensor (Q08-160) (REP 8.32) Jam clearance latch Spring (P/O PL 8.22 Item 1) Idler Roll Duplex motor (MOT08-060) (REP 8.8) Duplex motor driver PWB (REP 8.8) Drive pulley Lower cover
Parts Lists
PL 8.22
July 2005 5-34
PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part 023E24880 028E16170 807E10200 013E25710 013E23130 013E31560 059K30420 059K50090 130E10560 809E57390 019E63140 019E67990 809E69140 Description Cover (Not Spared) Transport drive belt (REP 8.12, ADJ 8.1) Flange Pulley Tray 1 and 2 paper feed assembly (REF: PL 8.26 Item 10) Rear transport roll bearing (REP 8.15, ADJ 4.1) Front transport roll bearing (32-55 ppm) (REP 8.15, ADJ 4.1) Front transport roll bearing (65-75 ppm) (REP 8.15, ADJ 4.1) Transport roll assembly (32-55 ppm) (REP 8.16, ADJ 4.1) Transport roll assembly (65-75 ppm) (REP 8.16, ADJ 4.1) Tray 1 or Tray 2 Feed sensor actuator (REP 8.17) Ground plate Cable clamp Tray alignment clip kit Left alignment clip (P/O PL 8.25 Item 12) Right alignment clip (P/O PL 8.25 Item 12) Spring
July 2005 5-35
Parts Lists
PL 8.25
PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)

Item 1 2 3 4 5 6 Part 815E19640 019E63140 127K42820 127K53370 059K30390 130E11270 Description Frame Tray 1 and 2 paper feed (P/O PL 8.26 Item 10) Cable clamp Tray 1 and 2 transport motor (REP 8.18) Alternate Feed roll assembly Tray 1 feed sensor (Q08-101) (REP 8.24), Tray 2 feed sensor (Q08102) (REP 8.25) Standoff Pulley Flange Tray 1 and 2 paper feed assembly (REP 8.1) Transport drive belt tensioner Transport drive belt tensioner pulley Tensioner spring Tray 1 & 2 multifeed kit (REF: PL 31.12 Item 18) (W/TAG 004) Shaft (P/O PL 8.26 Item 14) Spring (P/O PL 8.26 Item 14) Retard ramp (P/O PL 8.26 Item 14)
7 8 9 10 11 12 13 14 15 16 17
014E50620 807E10080 005E22410 059K49840 019E63130 020E40600 809E53870
Parts Lists
PL 8.26
July 2005 5-36
PL 8.30 Tray 3 and 4 Paper Feed Assembly

Item 1 2 3 4 5 6 7 Part 604K30621 059K43730 807E06210 Description Tray 3 and 4 paper feed assembly kit (REP 8.2, REP 8.3) Feed roll assembly Mounting bracket (Not Spared) Spring (P/O PL 8.30 Item 19) Shaft (P/O PL 8.30 Item 19) Tray 3 and 4 transport motor bracket (Not Spared) Tray 3 and 4 transport drive gear (32-55 ppm) (REP 8.11) Tray 3 and 4 transport drive gear (65-75 ppm) (P/O PL 8.30 Item 26) (REP 8.11) Transport drive belt (P/O PL 8.35 Item 16) Tray 3 and 4 transport motor (32-55 ppm) (MOT08-045) (REP 8.10) Alternate (32-55 ppm) (MOT08045) (REP 8.10) Tray 3 and 4 transport motor (65-75 ppm) (MOT08-045) (P/O PL 8.30 Item 26) (REP 8.10) Tray 4 feed sensor (Q08-104) Tray 3 and 4 paper feeder (P/O PL 8.30 Item 1) Flange (P/O PL 8.35) Tray 3 feed sensor (Q08-103) (see NOTE) (REP 8.28) Pulley (P/O PL 8.35 Item 16) Spring (P/O PL 8.35 Item 16) Drive coupling (P/O PL 8.35 Item 16) Idler roll (P/O PL 8.30 Item 19) Bearing (P/O PL 8.30 Item 19) Idler shaft assembly Tray 3 and 4 transport roll (32-55 ppm) (REP 8.31, ADJ 4.1) Tray 3 and 4 transport roll (65-75 ppm) (REP 8.31, ADJ 4.1) Paper guide (Not Spared) Ground plate (Not Spared) Feeder spacer (Tray 3 only) (P/O PL 8.30 Item 1) Spacer tool (P/O PL 8.30 Item 1) Tray 3 feeder label (P/O PL 8.30 Item 1) Tray 3 and 4 transport motor & drive gear kit (65-75 ppm) (REP 8.10)
8 9
127K42880 127K53380
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
130E10880 059K40260 130E10550 006K29490 059K30410 059K50120 127K47980
NOTE: For the Tray 3 Feed Sensor Actuator, refer to PL 7.15 Item 9. Parts Lists
July 2005 5-37
PL 8.30
PL 8.35 Tray 3 Transport Assembly

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part 802K48530 059K30401 059K50100 022E26620 023E24440 022E26640 059K50110 059K43830 005E21801 Description Jam clearance door Takeaway roll assembly (32-55 ppm) (REP 8.29, ADJ 4.1) Takeaway roll assembly (65-75 ppm) (REP 8.29, ADJ 4.1) Transport roll bearing Flange (P/O PL 8.35 Item 15) Pulley (P/O PL 8.35 Item 15) Drive belt Drive coupling (P/O PL 8.35 Item 16) Idler roll Shaft (P/O PL 8.35 Item 15) (REP 8.30) Spring (P/O PL 8.35 Item 15) (REP 8.30) Transport roll assembly (REP 8.30, ADJ 4.1) Nip roll (see NOTE 1) Spring plate (P/O PL 8.35 Item 15) Base (P/O PL 8.35 Item 15) Tray 3 transport assembly (REP 8.13) Clutch kit
NOTE: 1. Part number unavailable on SOLOS at time of issue. NOTE: 2.Refer to REP 8.13 for the Tray 3 Transport Assembly.
Parts Lists
PL 8.35
July 2005 5-38
PL 9.10 Waste Toner Bottle Assembly

Item 1 2 3 4 5 6 Part 130K54564 802E45131 003K17670 Description Waste toner bottle (see NOTE 1) Waste toner full sensor (Q09-350) (REP 9.4) Waste toner door (REP 9.1) Strap (see NOTE 1) Hinge block Waste toner door switch (S09-380) (REF: PL 4.10 Item 8, PL 4.15 Item 8)
NOTE: 1. Part number unavailable on SOLOS at time of issue. NOTE: 2. Refer to REP 9.1 for the waste toner bottle assembly.
July 2005 5-39
Parts Lists
PL 9.10
PL 9.15 Developer Assembly (65-75 ppm)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part 094K04760 006R01146 962K25641 604K30560 604K16890 604K24570 604K24930 Description Toner dispense module (REP 9.5) Developer module (P/O PL 31.12 Item 8) (REP 9.2) Retaining bracket (P/O PL 9.15 Item 1) Toner cartridge (2 Pack) (see NOTE 1) Low toner sensor (Q09-310) (P/O PL 9.15 Item 13) Registration/Developer bias harness Toner concentration sensor (Q09360) (P/O PL 9.15 Item 2) Developer module latch (P/O PL 9.15 Item 12) Retaining plate (P/O PL 9.15 Item 2) Speed nut (P/O PL 9.15 Item 2) Sleeve (P/O PL 9.15 Item 12) Developer module latch repair kit Out of toner sensor kit Push on fastener (P/O PL 9.15 Item 12) Spring (P/O PL 9.15 Item 12) Main drive gear (P/O PL 9.15 Item 23) (ADJ 4.1) Not used Mag seal repair tool (REF: PL 26.10 Item 23) Trickle outlet shutter kit Shutter assembly (P/O PL 9.15 Item 9) Shutter spring (P/O PL 9.15 Item 19) Push on fastener (P/O PL 9.15 Item 19) Developer/Drives interface kit (See NOTE 2)
NOTE: 1. A waste toner bottle, PL 9.10 Item 1 is supplied with the toner cartridges. NOTE: 2. The main drive gear PL 9.15 Item 16 and developer drive gear/pulley, PL 4.12 Item 17 must always be replaced as a pair.
Parts Lists
PL 9.15
July 2005 5-40
PL 9.17 Developer Assembly (32-55 ppm)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part 604K13620 006R01046 130K67510 962K25641 604K16890 604K18510 604K24570 Description Toner dispense module kit (REP 9.5) Developer module (P/O PL 31.12 Item 8) (REP 9.2) Retaining bracket (Not Spared) Toner cartridge (2) pack (see NOTE) Low toner sensor (Q09-310) (P/O PL 9.17 Item 13) Registration/Developer bias harness Toner concentration sensor (Q09360) (P/O PL 9.17 Item 2) Not used Not used Not used Stepped washer (Not Spared) Washer (Not Spared) Out of toner sensor kit Push on fastener (P/O PL 9.17 Item 18) Spring (P/O PL 9.17 Item 18) Sleeve (P/O PL 9.17 Item 18) Developer module latch (P/O PL 9.17 Item 18) Developer module latch repair kit Trickle outlet shutter kit Shutter assembly (P/O PL 9.17 Item 9) Shutter spring (P/O PL 9.17 Item 19) Push on fastener (P/O PL 9.17 Item 19)
NOTE: A waste toner bottle, PL 9.10 Item 1 is supplied with the toner cartridges.
July 2005 5-41
Parts Lists
PL 9.17
PL 9.20 Xerographic Module and Short Paper Path Assembly (45-75 ppm)
Item 1 2 Part 122K02390 Description Erase lamp (REP 9.9) Xerographic module (see below for variants, see also NOTE 1 and NOTE 3) Sold (XE) Sold (NASG/XCL) Metered Short paper path assembly (REF: PL 10.20) Relative humidity sensor (Q09365)/Ambient temperature sensor (Q09-375) Temperature sensor (Q09-370) Erase lamp support Xerographic module latch (REP 9.6) Transfer/Detack corotron (see NOTE 1) (ADJ 9.1) Transfer/Detack harness Pivot plate (Not Spared) Latch spring (Not Spared) Latch pin (Not Spared) Latch plate (Not Spared) Developer paddle (REP 9.7) Spring Kurly clip
3 4
113R00673 113R00674 113R00672 059K35690 130E10510
5 6 7 8 9 10 11 12 13 14 15 16
960K11700 019E68140 003K17600 504K11880 113K03260 031E10610 809E70160 019E62870
NOTE: 1. A transfer/detack corotron (Item 8) is supplied with the xerographic module. NOTE: 2. For the charge scorotron and the charge scorotron grid harnesses, refer to (45 ppm) PL 4.17 or (65-75 ppm) PL 4.12. NOTE: 3. If a new Xerographic module has been installed, perform ADJ 9.2.
Parts Lists
PL 9.20
July 2005 5-42
PL 9.22 Xerographic Module and Short Paper Path Assembly (32-38 ppm)
Item 1 2 Part 122K02300 Description Erase Lamp (REP 9.9) Xerographic module (see below for variants, see also NOTE 1 and NOTE 3) Sold (XE) Sold (NASG/XCL) Metered Short paper path assembly (REF: PL 10.20) Relative humidity sensor (Q09365)/Ambient temperature sensor (Q09-375) Temperature sensor (Q09-370) Erase lamp support Xerographic module latch (REP 9.6) Transfer/Detack corotron (see NOTE 1) (ADJ 9.1) Transfer/Detack harness (REP 9.8) Not used Latch spring (Not Spared) Latch pin (Not Spared) Latch plate (Not Spared) Developer paddle (REP 9.7) Spring Pivot plate (Not Spared) Kurly clip
3 4
113R00607 113R00610 113R00608 059K35690 130E10510
5 6 7 8 9 10 11 12 13 14 15 16 17
960K11700 019E68140 003K17600 504K11510 113K03260 031E10610 809E70160 019E62870
NOTE: 1. A transfer/detack corotron (item 8) is supplied with the xerographic module. NOTE: 2. For the charge scorotron and charge scoroton grid harnesses, refer to PL 4.17. NOTE: 3. If a new Xerographic module has been installed, perform ADJ 9.2.
July 2005 5-43
Parts Lists
PL 9.22
PL 9.25 Ozone Fan and Photoreceptor Fan

Item 1 2 3 4 5 6 7 Part 127K42790 054E24631 053K04381 053K04482 127K43291 Description Ozone fan (REP 9.3) Ozone duct Ozone filter (32-55 ppm) Ozone filter (65-75 ppm) Magnet (P/O PL 9.25 Item 2) Photoreceptor duct (P/O PL 9.25 Item 6) Photoreceptor fan assembly Fan (P/O PL 9.25 Item 6)
Parts Lists
PL 9.25
July 2005 5-44
PL 10.8 Fuser Module Assembly (3255 ppm)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part 109R00751 109R00752 007E74044 604K17672 Description Fuser module (XE) (see NOTE 1) Fuser module (NASG/XCL) (see NOTE 1) Web drive dog Spring (P/O PL 10.8 Item 1) Fuser stripper finger (P/O PL 31.12 Item 10) Fuser latch (P/O PL 10.8 Item 10) (REP 10.10) Fuser latch pin (P/O PL 10.8 Item 10) Spring (P/O PL 10.8 Item 10) Latch stop (P/O PL 10.8 Item 10) Screw (P/O PL 10.10 Item 10) Fuser latch pin kit Fuser exit switch (see NOTE 3) (REP 10.16) Fuser upper exit guide (P/O PL 10.8 Item 1) Fuser top cover (P/O PL 10.8 Item 1) Lower input guide (P/O PL 10.8 Item 15) Lower input guide kit (REF: PL 31.12 Item 19)
NOTE: 1. An ozone filter, PL 9.25 Item 3 is supplied with the fuser module. NOTE: 2. For the fuser web motor, fuser connector assembly and fuser CRUM connector, refer to PL 4.15. NOTE: 3. Part number unavailable on SOLOS at time of issue.
July 2005 5-45
Parts Lists
PL 10.8
PL 10.10 Fuser Module Assembly (6575 ppm)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part 109R00724 109R00723 007E74044 604K17672 Description Fuser module (XE) (see NOTE 1) Fuser module (NASG/XCL) (see NOTE 1) Web drive dog Spring (P/O PL 10.10 Item 1) Fuser stripper finger (P/O PL 31.12 Item 10) Fuser latch (P/O PL 10.10 Item 10) (REP 10.10) Fuser latch pin (P/O PL 10.10 Item 10) Spring (P/O PL 10.10 Item 10) Latch stop (P/O PL 10.10 Item 10) Screw (P/O PL 10.10 Item 10) Fuser latch pin kit Fuser exit switch (see NOTE 3) (REP 10.16) Fuser upper exit guide (P/O PL 10.10 Item 1) Fuser top cover (P/O PL 10.10 Item 1) Lower input guide (P/O PL 10.10 Item 15) Lower input guide kit (REF: PL 31.12 Item 19)
NOTE: 1. An ozone filter, PL 9.25 Item 3 is supplied with the fuser module. NOTE: 2. For the fuser web motor, fuser connector assembly and fuser CRUM connector, refer to PL 4.10. NOTE: 3. Part number unavailable on SOLOS at time of issue.
Parts Lists
PL 10.10
July 2005 5-46
PL 10.11 Inverter Assembly (65-75 ppm) (1 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part 012E14120 120E26280 006K28361 121E18300 059K30342 059K43660 849E28060 127K44290 130E11390 121E18310 013E27850 130K68450 114E18621 960K11550 112K00710 059K49890 Description Link arm Shaft actuator (REP 10.9) LH Spring (P/O PL 10.11 Item 23) Nip split shaft assembly (REP 10.8) RH Spring (P/O PL 10.11 Item 23) Inverter nip solenoid (SOL10-050) (REP 10.5) Single exit nip roll (REP 10.6) Double exit nip roll (REP 10.6) Torsion spring (P/O PL 10.11 Item 23) Nip roll guide (REP 10.6) Inverter motor (MOT10-040) (REP 10.3) Inverter (P/O PL 10.11 Item 23) IOT Exit sensor (Q10-120) (REP 10.17) Inverter path solenoid (SOL10-045) (REP 10.4) Hinge pin (P/O PL 10.11 Item 23) Upper baffle assembly (REF: PL 10.12 Item 21) Inverter nip solenoid bracket (P/O PL 10.11 Item 23) Solenoid link (P/O PL 10.11 Item 23) Bearing Thermistor assembly Inverter locator Inverter motor driver PWB Inverter complete assembly (REP 10.2) Output guide (P/O PL 10.11 Item 25) (REP 10.18) Output guide assembly
July 2005 5-47
Parts Lists
PL 10.11

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part 013E23110 006K29031 050E22230 059K49400 006K28051 038K16520 Description Seal (P/O PL 10.11 Item 23) Inverter assembly duct (P/O PL 10.11 Item 23) Bearing Tri roll shaft assembly (REP 10.12) Idler gear (20T) (REF: PL 10.15 Item 4) Tri roll knob (REF: PL 10.15 Item 12) Upper baffle (P/O PL 10.12 Item 21) Inverter gate (REP 10.11) Tri roll guide (P/O PL 10.11 Item 23) Post fuser exit roller (P/O PL 10.11 Item 23) Post fuser gear (20T) (REF: PL 10.15 Item 7) Baffle guide (P/O PL 10.11 Item 23) Exit gear (REF: PL 10.15 Item 1) Dog drive assembly (REF: PL 10.15 Item 6) Idler roll Spring (P/O PL 10.12 Item 21) Exit shaft assembly (REP 10.14) Inverter (P/O PL 10.11 Item 23) Front gravity finger (P/O PL 10.11 Item 23) Rear gravity finger (P/O PL 10.11 Item 23) Upper baffle assembly (REP 10.7) Post fuser jam clearance latch (REF: PL 10.15 Item 11) Torsion spring (P/O PL 10.11 Item 23) Hinge pin (P/O PL 10.11 Item 23) Gravity gate finger (P/O PL 10.11 Item 23) Gravity gate finger kit (P/O PL 31.12 Item 11) (W/TAG 002) Front gravity finger (P/O PL 10.12 Item 26) (W/TAG 002) Idler roll shaft (P/O PL 10.12 Item 21)
Parts Lists
PL 10.12
July 2005 5-48

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part 012E14120 120E26280 006K28361 121E18300 059K30342 059K43660 849E28060 127K42760 130E11390 121E18310 013E27850 112K00700 114E18621 160K92790 059K49890 Description Link arm Shaft actuator (REP 10.9) LH Spring (P/O PL 10.13 Item 20) Nip split shaft assembly (REP 10.8) RH Spring (P/O PL 10.13 Item 20) Inverter nip solenoid (SOL 10-050) (REP 10.5) Single exit nip roll (REP 10.6) Double exit nip roll (REP 10.6) Torsion spring (P/O PL 10.13 Item 20) Nip roll guide (REP 10.6) Inverter motor (MOT 10-040) (REP 10.3) Inverter (P/O PL 10.13 Item 20) IOT Exit sensor (Q 10-120) (REP 10.17) Inverter path solenoid (SOL 10045) (REP 10.4) Hinge pin (P/O PL 10.13 Item 20) Upper baffle assembly (REF: PL 10.14 Item 21) Inverter nip solenoid bracket (P/O PL 10.13 Item 20) Solenoid link (P/O PL 10.13 Item 20) Bearing Inverter complete assembly (REP 10.2) Inverter locator Inverter motor driver PWB Output guide (P/O PL 10.13 Item 24) (REP 10.18) Output guide assembly
July 2005 5-49
Parts Lists
PL 10.13

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part 013E23110 006K29981 050E22230 059K49400 006K28051 038K16520 Description Torsion spring (P/O PL 10.14 Item 20) Hinge pin (P/O PL 10.13 Item 20) Bearing Tri roll shaft assembly (REP 10.12) Idler gear (20T) (REF: PL 10.15 Item 4) Tri roll knob (REF: PL 10.15 Item 12) Upper baffle (P/O PL 10.14 Item 21) Inverter gate (REP 10.11) Tri roll guide (P/O PL 10.13 Item 20) Post fuser exit roller (P/O PL 10.13 Item 20) Post fuser gear (20T) (REF: PL 10.15 Item 7) Baffle guide (P/O PL 10.13 Item 20) Exit gear (REF: PL 10.15 Item 1) Drive dog assembly (REF: PL 10.15 Item 6) Idler roll Spring (P/O PL 10.14 Item 21) Exit shaft assembly (REP 10.14) Inverter (P/O PL 10.13 Item 20) Front gravity finger (P/O PL 10.13 Item 20) Rear gravity finger (P/O PL 10.13 Item 20) Upper baffle assembly (REP 10.7) Post fuser jam clearance latch (REF: PL 10.15 Item 11) Gravity finger (P/O PL 10.13 Item 20) Gravity gate finger kit (P/O PL 31.12 Item 11) (W/TAG 002) Front gravity finger (P/O PL 10.14 Item 24) (W/TAG 002) Idler roll shaft (P/O PL 10.14 Item 21)
Parts Lists
PL 10.14
July 2005 5-50
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part 807E05230 807E05270 807E05260 807E05250 807E05240 807E05210 807E05220 807E05300 807E05290 807E05280 003K18490 003K17570 003K17581 003K17591 Description Exit gear (20T) Idler gear (21T) Idler gear (25T) Idler gear (20T) Idler gear (19T) Dog drive assembly Post fuser gear (20T) Gear assembly Gear (24T) Gear (21T) Post fuser jam clearance latch Tri roll knob Jam clearance knob Latch cam handle Inverter motor gear (32-55 ppm) (REF: PL 10.13 Item 11) Inverter motor gear (65-75 ppm) (REF: PL 10.10 Item 11)
July 2005 5-51
Parts Lists
PL 10.15
PL 10.20 Short Paper Path Assembly

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part 059K35690 807E05140 013E08140 807E05130 807E05420 807E05200 023E24410 003E70960 028E16330 003K18370 Description Short paper path assembly (REP 10.1) Corotron carrier (P/O PL 10.20 Item 1) Gear (16T) Bearing Gear (32T) Transfer/Detack harness (REF: PL 9.20 Item 9) Intermediate drive assembly (P/O PL 10.20 Item 1) Gear/Pulley (28T/25G) Gear/Pulley (16T/30G) Intermediate drive belt (REP 10.15) Transfer/Detack corotron (32-38 ppm) (REF: PL 9.22 Item 8) Transfer/Detack corotron (45-75 ppm) (REF: PL 9.20 Item 8) Ozone duct (P/O PL 10.20 Item 1) Push rod (P/O PL 10.20 Item 1) Ground harness (P/O PL 10.20 Item 1) Base (P/O PL 10.20 Item 1) Roll assembly (P/O PL 10.20 Item 1) Corotron carrier latch (P/O PL 10.20 Item 20) Snap on washer (M6) Spring clip (P/O PL 10.20 Item 20) Latch and spring assembly
NOTE: For the registration and halo bias contact, refer to PL 8.15 Item 23.
Parts Lists
PL 10.20
July 2005 5-52
PL 11.2 2K LCSS Covers

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part 802K48330 802K48372 802K48353 017K03750 017K03740 802K48320 050K55021 050K54132 802K48360 019K06000 Description Exit cover Top cover (REP 11.1-110) Entry guide cover (REF: PL 11.24 Item 5) (REP 11.15-110) Front door cover assembly (REP 11.1-110) Fixed castor Adjustable castor Output cover (Not Spared) Lower right hand cover Bin 0 Bin 1 (ADJ 11.1-110) Rear cover assembly (REP 11.1110) Upper right hand cover (Not Spared) Bin 1 alignment clip kit
NOTE: Refer to ADJ 11.2-110 to align the 2K LCSS to the machine.
July 2005 5-53
Parts Lists
PL 11.2
PL 11.4 2K LCSS Docking Latch

Item 1 2 3 4 5 6 7 8 Part 110K13980 003K17510 003K17520 120K02590 003K18510 Description Sensor cover (Not Spared) Docking interlock switch (S11-300) Link bracket assembly (P/O PL 11.4 Item 8) Stopper (Not Spared) Docking latch (P/O PL 11.4 Item 8) Latch handle Docking actuator Docking latch assembly (REP 11.16-110)
Parts Lists
PL 11.4
July 2005 5-54
PL 11.6 2K LCSS Hole Punch Unit

Item 1 Part 130E10360 Description Punch head home sensor (Q11350), Punch head present sensor (Q11-351) (REP 11.7-110) Hole punch motor assembly (MOT11-042) (REP 11.7-110) Hole punch unit (2 Hole) (REP 11.7-110,ADJ 11.3-110) Hole punch unit (3 Hole) (REP 11.7-110,ADJ 11.3-110) Chad bin Thumbscrew (Not Spared) Bracket (Not Spared) (W/TAG F008) Punch sensor(Q11-110), Chad bin full sensor (Q11-348) (W/TAG F008) (REP 11.7-110) Sensor bracket (Not Spared) Hole punch field repair kit (REF: PL 31.12 Item 15) (W/TAG F006) Bracket (W/TAG F006) Punch drive gear (W/TAG F006) Punch cam (W/TAG F006) Punch spacer (W/TAG F006)
2 3 4 5 6 7
127K44230 180K00140 180K00150 093E03550 130E10380
8 9 10 11 12 13
NOTE: Refer to PL 31.10 Item 6 for other 2K LCSS hole punch kits.
July 2005 5-55
Parts Lists
PL 11.6
PL 11.8 2K LCSS Paddle Wheel/Safety Gate

Item 1 2 3 4 5 6 7 8 9 10 11 Part 110K14000 006K27950 013E25790 127K42721 130E10360 Description SU1 Safety gate switch (S11-365) Spring (Not Spared) Switch actuator (Not Spared) Paddle wheel shaft assembly (REP 11.12-110) Bearing Gear (Not Spared) Flag (Not Spared) Cable clamp (Not Spared) Output cover (REF: PL 11.2 Item 7) Paddle motor assembly (MOT11024) Paddle roll position sensor (Q11326)
Parts Lists
PL 11.8
July 2005 5-56
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part 023E24320 110E14200 110K13990 130E10360 013E25810 127K42730 130E10980 Description Bin 1 drive belt (REP 11.5-110) Rear belt clamp (Not Spared) (ADJ 11.1-110) Upper limit switch (S11-334) (W/ TAG F002) Upper limit switch (S11-334) (W/O TAG F002) Sensor bracket (Not Spared) Bin 1 90% full sensor (Q11-331) Pulley (Not Spared) Bearing Bin 1 elevator motor (MOT11-030) Front belt clamp (Not Spared) (ADJ 11.1-110) Motor bracket (Not Spared) Motor encoder sensor (Q11-336) Pulley assembly (Not Spared) Belt tensioner (Not Spared) Spring (Not Spared) Idler (Not Spared)
July 2005 5-57
Parts Lists
PL 11.10
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)

Item 1 2 3 Part 110K13990 130K67080 130E10360 Description Bin 1 lower limit switch (S11-335) Edge registration sensor kit Bin 1 Upper level sensor (Q11332), Bin 1 Lower level sensor (Q11-333) (REP 11.11-110) Actuator (Not Spared) Sensor support assembly (Not Spared) P-clamp (Not Spared) Edge registration sensor LED (P/O PL 11.12 Item 2) (REP 11.11-110)
4 5 6 7
Parts Lists
PL 11.12
July 2005 5-58
PL 11.14 2K LCSS Paper Entry Transport

Item 1 2 3 4 5 6 7 8 9 10 Part 023E24340 127K42702 013E25790 006K27980 013E25800 006K27800 Description Input drive belt (REP 11.2-110) Transport motor 1 (MOT11-000) (REP 11.2-110) Spring (Not Spared) Pulley (Not Spared) Nylon bearing Feed roll shaft (short) Bearing Paper entry guide assembly (REF: PL 11.24 Item 1) Feed roll shaft (long) Thumbwheel (Not Spared)
July 2005 5-59
Parts Lists
PL 11.14
PL 11.16 2K LCSS Tamper Assembly

Item 1 Part 068K41410 Description Tamper assembly (W/TAG F002, TAG F004, TAG F010) (REP 11.6110) Tamper unit (P/O PL 11.16 Item 1) Front tamper home sensor (Q11310), Rear tamper home sensor (Q11-006), Rear tamper home away sensor (Q11-319) Sensor bracket (P/O PL 11.16 Item 1) Static eliminator (stacker) (REF: PL 11.23 Item 7)
2 3
130E10360
4 5
Parts Lists
PL 11.16
July 2005 5-60
PL 11.18 2K LCSS Ejector Assembly

Item 1 2 3 Part 054K28980 130E10360 Description Ejector assembly (W/TAG F002) (REP 11.10-110) Ejector base (P/O PL 11.18 Item 1) Ejector home sensor (Q11-320), Ejector out sensor (Q11-322), Ejector motor encoder sensor (REP 11.10-110) Pulley (P/O PL 11.18 Item 1) Ejector belt (REP 11.17-110) Clip (P/O PL 11.18 Item 1)
4 5 6
023E24330
July 2005 5-61
Parts Lists
PL 11.18
PL 11.20 2K LCSS Staple Head Unit/ Traverse Assembly

Item 1 2 3 4 5 6 7 8 9 10 Part 014K08430 130E10360 130E10380 029K03900 Description Stapler traverse assembly (REP 11.8-110) Head traverse unit (P/O PL 11.20 Item 1) SU1 Home sensor (Q11-370), SU1 Front index sensor (Q11-371) SH1 Paper sensor (Q11-361) Staple head unit (REP 11.9-110) Stapler cover (P/O PL 11.20 Item 1) Staple cartridge (REF: PL 26.10 Item 11) Edge registration sensor (Q11-367) (P/O PL 11.12 Item 2) Sensor cover (P/O PL 11.20 Item 1) Staple head assembly (P/O PL 11.20 Item 1)
Parts Lists
PL 11.20
July 2005 5-62
PL 11.22 2K LCSS Bin 0 Entry

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part 006K27960 013E25790 023E24330 127K42711 115E11800 006K27980 013E25800 032K03800 130E10370 121K33040 006K27990 023E24340 006K27970 003K17530 Description Ejector drive shaft Nylon bearing Pulley (Not Spared) Intermediate paper drive belt (REP 11.3-110) Transport motor 2 (MOT11-001) (REP 11.4-110) Spring (Not Spared) Static eliminator Feed roll shaft (short) Bearing Paper guide Top exit sensor (Q11-130) Diverter gate solenoid (SOL11-002) Shaft diverter assembly Paper output drive belt (REP 11.4110) Drive shaft assembly Jam clearance knob Belt tensioner (Not Spared) Spring (Not Spared) Washer (Not Spared) Actuator (Not Spared)
July 2005 5-63
Parts Lists
PL 11.22

Item 1 2 3 4 5 6 7 8 9 10 11 Part 032K04100 032K03811 006K27960 130E10370 013E25790 115E11810 013E25800 Description Left hand paper guide (W/TAG F008) Lower right hand paper guide (W/ TAG F004) Ejector drive shaft (REF: PL 11.22 Item 1) 2nd to top exit sensor (Q11-140) Nylon bearing Pulley (Not Spared) Static eliminator (stacker) Paper output drive belt (REF: PL 11.22 Item 14) Upper right hand paper guide (Not Spared) Bearing Mylar safety cover (P/O PL 11.23 Item 1)
Parts Lists
PL 11.23
July 2005 5-64
PL 11.24 2K LCSS Entry Guide Cover/ Jam Clearance Guide

Item 1 2 3 4 5 6 Part 032K03820 130E10380 802K48342 Description Jam clearance guide assembly Jam clearance handle(P/O PL 11.24 Item 1) Entry sensor (Q11-100) Sensor bracket (Not Spared) Entry guide cover (W/TAG F003) (REP 11.15-110) Jam clearance guide (P/O PL 11.24 Item 1)
July 2005 5-65
Parts Lists
PL 11.24
PL 11.26 2K LCSS Electrical

Item 1 2 3 4 5 6 Part 160K92710 105K26331 160K92700 962K12130 110K13980 110K13970 Description 2K LCSS PWB (see CAUTION) (REP 11.14-110) Power supply module Offline staple PWB Cord bracket assembly Front door interlock switch (S11303) Top cover interlock switch (S11302) CAUTION
Do not install a new 2K LCSS PWB until the cause of the damage to the old 2K LCSS PWB has been determined. Go to the 11G-110 LCSS PWB Damage RAP.
Parts Lists
PL 11.26
July 2005 5-66
PL 11.30 HCSS Covers (1 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part 802E18382 026E77010 802E40463 802E18362 017E10154 017K03551 802E21711 802E18375 130K65510 050E22841 050E22830 604K31350 003E70200 809E53320 802K41722 826E20800 Description Upper Left Cover (REP 11.1-130) Thumb Screw Hole Punch Access Cover (REP 11.1-130) Magnet (P/O PL 11.30 Item 16) Front door (P/O PL 11.30 Item 16) (REP 11.1-130) Door hinge (Not Spared) Front Cover (REP 11.1-130) Fixed Castor (REP 11.9-130) Adjustable Castor (REP 11.9-130) Bracket (P/O PL 11.30 Item 16) Lower Right Cover Rear Cover (REP 11.1-130) Bin 0 90% Full Sensor (Q11-330) Bin 0 Pivot tray (P/O PL 11.30 Item 15) Bin 0 Assembly Front Door Assembly Latch Latch Spring Top Cover Assembly (REF: PL 11.32) (REP 11.1-130) Latch bracket (Not Spared) Hinge Pin Lower left cover (Not Spared)
July 2005 5-67
Parts Lists
PL 11.30
PL 11.32 HCSS Covers (2 of 2)

Item 1 2 3 4 5 6 7 8 Part 130K83340 038E28320 125E02830 019E04792 107E08680 Description Exit cover assembly (Not Spared) Upper exit cover (P/O PL 11.32 Item 1) Top exit sensor (Q11-130) Document guide Static eliminator Static clip Top cover assembly (Not Spared) (REP 11.1-130) Top cover interlock sensor (Q11302), Top bin interlock sensor (Q11301) Upper exit gate interlock switch (S11-304) Button (P/O PL 11.32 Item 7) Offline staple PWB Top cover (P/O PL 11.32 Item 7) Magnet (P/O PL 11.32 Item 7) Lower exit cover (P/O PL 11.32 Item 1) Bracket (P/O PL 11.32 Item 1) Top safety gate spring Magnet (P/O PL 11.32 Item 7)
9 10 11 12 13 14 15 16 17
110E13620 130K65570 802E18356 809E45302
Parts Lists
PL 11.32
July 2005 5-68
PL 11.34 HCSS Docking Latch

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part 012E14160 110E13470 120E22861 110E13620 809E53320 003E70210 011E13751 809E43860 003E66310 003K17030 Description Restraining cable (REP 11.33-130) Docking latch bracket (P/O PL 11.34 Item 17) Docking interlock switch (S11300A) (REP 11.33-130) Docking actuator Docking pivot interlock switch (S11300B) (REP 11.33-130) Jam clearance release bracket (P/ O PL 11.34 Item 17) Spring Hinge pin (32mm) (P/O PL 11.34 Item 17) Jam clearance release latch Docking latch bracket rear cover (P/ O PL 11.34 Item 17) Release bracket (REP 11.33-130) Spring Docking release latch (REP 11.33130) Hinge pin (23mm) (P/O PL 11.34 Item 17) Docking latch hinge bracket (P/O PL 11.34 Item 17) Hinge pin (95mm) (P/O PL 11.34 Item 17) Docking assembly
July 2005 5-69
Parts Lists
PL 11.34
PL 11.36 HCSS Paper Path (1 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part 050E15572 121E10933 006E73100 120E22801 809E43580 107E08680 093K06421 014E41560 180K00070 180K00080 180K00021 180K00092 026E77010 003E54761 809E02910 120E25320 003E67871 809E46970 003E67881 809E46723 604K31340 Description Diverter gate (REP 11.12-130) Solenoid cover (Not Spared) Diverter gate solenoid (SOL11-002) (REP 11.12-130) Nip roll (Not Spared) (ADJ 4.1) Nip shaft (ADJ 4.1) Chad bin sensor actuator (REP 11.16-130) Spring (REP 11.16-130) Chad bin full sensor (Q11-348) (REP 11.16-130) Chad bin support bracket (Not Spared) Chad bin Hole punch motor coupling (REP 11.10-130) Hole punch unit (see below for variants) 2 Hole (XE) 3 Hole (NASG/XCL) 4 Hole (XE) 4 Hole (Sweden) Thumbscrew Handle 5b Nip spring Latch securing bracket Spring (Not Spared) Jam clearance latch (5a) Spring Latch securing bracket Spring Baffle repair kit Baffle (P/O PL 11.36 Item 22) Label 5a (P/O PL 11.36 Item 22)
Parts Lists
PL 11.36
July 2005 5-70
PL 11.38 HCSS Paper Path (2 of 2)

Item 1 2 3 4 5 Part 022K78852 809E47190 023E25440 127K47551 Description Belt tensioner Tensioner spring Transport motor 1B drive belt (REP 11.18-130) Damper motor bracket (Not Spared) Transport motor 1A (MOT11-000) (REP 11.17-130), Transport motor 1B (MOT11-000) (REP 11.18-130) Transport motor 1A drive belt (REP 11.17-130) Hole punch motor (MOT11-042) (REP 11.10-130) Hole punch home sensor (Q11350) Punch position sensor (Q11-110), Entry sensor (Q11-100) (REP 11.37-130) Motor damper 1A (REP 11.17-130), Motor damper 1B (REP 11.18-130) Sensor cover Ground harness Drive pulley (REF: PL 11.38 Item 6)
6 7 8 9
023E18811 127K34921 107E08680 130E07860
10 11 12 13
004E21810 802E58301 162K59980
July 2005 5-71
Parts Lists
PL 11.38
PL 11.40 HCSS Vertical Paper Transport (1 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part 809E30740 007E63370 020E33250 023E18790 809E30751 830E47520 006E72870 055K33920 059K34070 Description Upper paper guide (Not Spared) (REP 11.11-130) Washer (P/O PL 11.40 Item 3) Mylar guide assembly (REP 11.13130) Mylar guide reel (P/O PL 11.40 Item 3) (REP 11.13-130) Mylar guide torsion spring (REP 11.13-130) Mylar guide reel gear (P/O PL 11.40 Item 3) Mylar guide clamp (REP 11.13-130) Mylar guide reel bearing (Not Spared) Pulley/Gear (REP 11.13-130) Drive belt (REP 11.13-130) Bracket Spring (REP 11.15-130) Nip holder Nip bracket (P/O PL 11.40 Item 19) Shaft (P/O PL 11.40 Item 3) (REP 11.13-130) Mylar guide (P/O PL 11.40 Item 3) (REP 11.13-130) Front cap (P/O PL 11.40 Item 3) Rear cap (P/O PL 11.40 Item 3) Nip roller assembly (REP 11.15130) Nip roller (P/O PL 11.40 Item 19)
Parts Lists
PL 11.40
July 2005 5-72
PL 11.42 HCSS Vertical Paper Transport (2 of 2)

Item 1 2 3 4 5 6 7 Part 413W30854 022K69071 023E18661 020E33400 125E00430 Description Bearing Washer (Not Spared) Pre-compile pulley (REP 11.14130) Vertical transport belt (REP 11.14130) Nip roller assembly (REF: PL 11.40 Item 19) Drive pulley Static eliminator
July 2005 5-73
Parts Lists
PL 11.42
PL 11.44 HCSS Vertical Carriage Transport

Item 1 2 3 4 5 6 7 8 Part 110E13620 023E18671 020E33421 413W30854 007E63821 127K40641 Description Carriage upper limit switch (S11315) Compiler carriage elevator belt (REP 11.7-130) Lower carriage shaft (Not Spared) Pulley (REP 11.25-130) Compiler carriage elevator motor bracket (REP 11.6-130) Bearing Worm wheel (ADJ 4.1) Compiler carriage elevator motor (MOT11-013) (REP 11.6-130, ADJ 4.1) Elevator belt tensioner spring (REP 11.8-130) Carriage lower limit switch (S11316) Bearing (Not Spared) (REP 11.6130) Compiler carriage (REF: PL 11.46) (REP 11.2-130) Clamp Compiler carriage support (REF: PL 26.10 Item 25) (REP 11.2-130)
9 10 11 12 13 14
809E44151 110E13760 019E55570
Parts Lists
PL 11.44
July 2005 5-74
PL 11.46 HCSS Compiler Carriage (1 of 4)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part 041K06340 003E54941 029K02750 160K71611 019E46582 019E61970 130E81311 023E18760 127K34570 125E00430 Description Compiler carriage assembly (REP 11.2-130) Jam clearance knob Staple cartridge (REF: PL 26.10 Item 11) Staple head unit 1 assembly (REP 11.3-130) Carriage PWB (REP 11.4-130) Front grip (REP 11.34-130) Rear grip (REP 11.34-130) SH1 Paper sensor (Q11-361) Tamper drive belt (P/O PL 11.46 Item 1) Front tamper motor (MOT11-003)/ Rear tamper motor (MOT11-004) Compiler carriage (P/O PL 11.46 Item 1) Stapler cover (P/O PL 11.46 Item 1) Static eliminator
July 2005 5-75
Parts Lists
PL 11.46

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part 127K43820 130K83340 110E13620 130K65602 802E40142 127K45130 107E08680 802K70210 055E44672 809E47671 009K02290 Description Frame cross member (P/O PL 11.46 Item 1) Ejector motor assembly (MOT11020) (REP 11.20-130) Ejector home sensor (Q11-320) (REP 11.20-130) Compiler carriage safety switch (S11-317) 2nd to top exit sensor (Q11-140) (REP 11.38-130) Shutter (REP 11.39-130, ADJ 4.1) Shutter spring (P/O PL 11.46 Item 6) Paddle roll motor assembly (MOT11-024) (REP 11.21-130) Paddle roll home sensor (Q11-326) (REP 11.21-130) Eject housing (P/O PL 11.47 Item 11) (REP 11.41-130, ADJ 4.1) Eject housing assembly Carriage top baffle (P/O PL 11.47 Item 16) (REP 11.22-130) Carriage top baffle return spring (REP 11.22-130) Top baffle idler assembly (REP 11.22-130) Top baffle idler spring (P/O PL 11.47 Item 14) (REP 11.22-130) Top baffle assembly (P/O PL 11.46 Item 1) Securing block (P/O PL 11.46 Item 1)
Parts Lists
PL 11.47
July 2005 5-76

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part 006E73100 809E68510 809E25550 130K67970 032K04120 026E76940 127K33970 107E08680 029K04030 127K44851 004E21810 023E25010 125E00430 068K40650 Description Entrance baffle (P/O PL 11.48 Item 8) (REP 11.24-130) Nip roll (P/O PL 11.48 Item 8) (REP 11.40-130, ADJ 4.1) Nip shaft (P/O PL 11.48 Item 8) (REP 11.40-130, ADJ 4.1) Nip spring (P/O PL 11.48 Item 8) (REP 11.40-130) Entrance baffle cover (P/O PL 11.48 Item 8) Entrance baffle spring (REP 11.24130) Compiler sensor (Q11-120) (REP 11.23-130) Entrance baffle assembly (REP 11.24-130) Traverse shaft (REP 11.31-130) Bushing (P/O PL 11.48 Item 13) Stapling unit drive pulley (P/O PL 11.48 Item 13) Stapling unit mount support shaft (P/O PL 11.46 Item 1) Stapling unit mount assembly (P/O PL 11.46 Item 1) Stapling unit traverse motor (MOT11-053) (REP 11.26-130) Stapling unit 1 home sensor (Q11370) Compiler carriage entry shaft (P/O PL 11.46 Item 1) Stapling unit pivot assembly Transport motor 2 (MOT11-001) (REP 11.27-130) Motor damper (REP 11.27-130) Drive belt Carriage entry shaft drive pulley (P/ O PL 11.46 Item 1) Not used Static eliminator Stapler mount assembly (REP 11.31-130)
July 2005 5-77
Parts Lists
PL 11.48

Item 1 2 3 Part 127K44851 023E18770 121K36940 Description Compiler carriage eject roll motor (MOT11-010) (REP 11.28-130) Eject motor drive belt (P/O PL 11.46 Item 1) Compiler carriage tray hold solenoid assembly (SOL11-011) (REP 11.30-130, ADJ 4.1) Kicker solenoid (SOL11-430) (REP 11.29-130) Compiler carriage bin height sensor (Q11-314)/Compiler carriage 90% full sensor (Q11-313) (REP 11.29130) SU1 Edge registration sensor (Q11367) Bushing (P/O PL 11.46 Item 1) Transport shaft (P/O PL 11.46 Item 1) (REP 11.32-130) Transport shaft pulley (P/O PL 11.46 Item 1) Not used Guide roller (P/O PL 11.49 Item 12) (REP 11.32-130) Compiler belt (REP 11.32-130) Feed chute (P/O PL 11.46 Item 1) (REP 11.32-130) Kicker frame (P/O PL 11.46 Item 1) Kicker assembly (W/TAG H002) (REP 11.29-130) Return spring (P/O PL 11.49 Item 15) Spring solenoid (P/O PL 11.49 Item 15) Kicker finger pad (P/O PL 11.49 Item 15) Kicker fingers (P/O PL 11.49 Item 15)
4 5
121E10933 107E08680
6 7 8 9 10 11 12 13 14 15 16 17 18 19
130E81311 031K07951
Parts Lists
PL 11.49
July 2005 5-78
PL 11.52 HCSS Bin 1

Item 1 2 3 4 5 6 7 8 9 10 11 12 Part 110E13760 801K10430 130E09920 127K34041 107E08680 001K75163 050E15583 050K54200 127K40641 026E77310 Description Bin 1 upper limit switch (S11-334) Bin 1 lower limit switch (S11-335) (see NOTE) Bearing (P/O PL 11.52 Item 4) (REP 11.36-130) Bin 1 assembly (REP 11.5-130) Bin 1 empty sensor (Q11-035) Bin 1 offset motor (MOT11-034) (REP 11.35-130, ADJ 4.1) Bin 1 offset sensor (Q11-337) (REP 11.35-130) Bin 1 lower support (P/O PL 11.52 Item 10) (ADJ 4.1) Bin 1 tray Bin 1 tray assembly Bin 1 elevator motor (MOT11-030) (REP 11.36-130, ADJ 4.1) Thumbscrew
July 2005 5-79
Parts Lists
PL 11.52
PL 11.54 HCSS Bin 2

Item 1 2 Part 110E13760 Description Bin 2 upper limit switch (S11-344) Bin 2 lower limit switch (S11-345), Lower exit gate interlock switch (S11-305B)(W/TAG H004) (see NOTE) Lower exit gate interlock switch (S11-305B) (W/O TAG H004) Retainer (P/O PL 11.54 Item 13) Safety door spring Bin 2 empty sensor (Q11-041) Bin 2 offset motor (MOT11-040) (REP 11.35-130,ADJ 4.1) Bin 2 offset sensor (Q11-347) (REP 11.35-130) Bin 2 lower support (P/O PL 11.54 Item 10) (ADJ 4.1) Bin 2 tray Bin 2 tray assembly Bin 2 elevator motor (MOT11-036) (REP 11.36-130, ADJ 4.1) Bearing (P/O PL 11.54 Item 13) (REP 11.36-130) Bin 2 assembly (REP 11.5-130) Mylar guide Thumbscrew
3 4 5 6 7 8 9 10 11 12 13 14 15
110E13620 809E43850 130E09920 127K34041 107E08680 001K75163 050E15583 050K54200 127K40641 801K10440 038E29421 026E77310
Parts Lists
PL 11.54
July 2005 5-80
PL 11.56 HCSS Electrical

Item 1 2 3 4 5 6 Part 110E13470 105K24803 162K59974 960K20432 162K65232 Description Front door interlock switch (S11303) HCSS Power supply module P-clamp (Not Spared) Power cord HCSS PWB Communication cable
NOTE: For the Docking Interlock Switch, refer to PL 11.34 Item 3.
July 2005 5-81
Parts Lists
PL 11.56
PL 11.60 HCSS BM Covers (1 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part 802E18382 026E77010 802E40463 802E18362 017E10154 017K03551 802E21711 802E18375 130K65510 050E22841 050E22830 604K31350 003E70200 809E53320 802K68831 826E20800 802E42751 Description Upper left cover (REP 11.1-170) Thumbscrew Hole punch access cover (REP 11.1-170) Magnet (P/O PL 11.60 Item 16) Front door (P/O PL 11.60 Item 16) Door hinge (Not Spared) Front cover (REP 11.1-170) Fixed castor (REP 11.6-170) Adjustable castor (REP 11.6-170) Bracket (P/O PL 11.60 Item 16) Lower right cover Rear cover (REP 11.1-170) Bin 0 90% full sensor (Q11-330) Bin 0 Pivot tray Bin 0 Base tray Front door assembly (REP 11.1170) Latch Latch spring Top cover assembly (REF: PL 11.62) (REP 11.1-170) Latch bracket (Not Spared) Hinge pin BM Exit Cover Lower left cover (Not Spared) (REP 11.1-170)
Parts Lists
PL 11.60
July 2005 5-82
PL 11.62 HCSS BM Covers (2 of 2)

Item 1 2 3 4 5 6 7 8 Part 130K83340 038E28320 125E02830 019E04792 107E08680 Description Exit cover assembly (Not Spared) Upper exit cover (P/O PL 11.62 Item 1) Top exit sensor (Q11-130) Document guide Static eliminator Static clip Top cover assembly (Not Spared) (REP 11.1-170) Top cover interlock sensor (Q11302), Top bin interlock sensor (Q11304) Bracket (P/O PL 11.62 Item 1) Button (P/O PL 11.62 Item 7) Offline stapling PWB Top cover (P/O PL 11.62 Item 7) Magnet (P/O PL 11.62 Item 7) Lower exit cover (P/O PL 11.62 Item 1) Magnet (P/O PL 11.62 Item 7)
9 10 11 12 13 14 15
130K65570 802E18356
July 2005 5-83
Parts Lists
PL 11.62
PL 11.64 HCSS BM Docking Latch

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part 012E14160 110E13470 120E22861 110E13620 809E53320 003E70210 011E13751 809E43860 003E66310 003K17030 Description Restraining cable (REP 11.44-170) Docking latch bracket (P/O PL 11.64 Item 17) Docking interlock switch (S11-300) (REP 11.44-170) Docking actuator Docking pivot interlock switch (REP 11.44-170) Jam clearance release bracket (P/ O PL 11.64 Item 17) Spring Hinge pin (32mm) (P/O PL 11.64 Item 17) Jam clearance release latch Docking latch bracket rear cover (P/ O PL 11.64 Item 17) Release bracket (REP 11.44-170) Spring Docking release latch (REP 11.44170) Hinge pin (23mm) (P/O PL 11.64 Item 17) Docking latch hinge bracket (P/O PL 11.64 Item 17) Hinge pin (95mm) (P/O PL 11.64 Item 17) Docking assembly
Parts Lists
PL 11.64
July 2005 5-84
PL 11.65 HCSSBM Module (Complete)

Item 1 2 Part 801K26142 010K02271 Description BM Module (REP 11.61-170) Slide assembly
July 2005 5-85
Parts Lists
PL 11.65
PL 11.66 HCSS BM Paper Path (1 of 4)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part 050E15572 121E10933 006E73100 120E22801 809E43580 107E08680 093K06421 014E41560 180K00070 180K00021 180K00080 180K00092 026E77010 003E54761 809E02910 120E25320 003E67871 809E46970 003E67881 809E46723 604K31340 Description Upper diverter gate (REP 11.9-170) Solenoid cover (Not Spared) Upper diverter solenoid (SOL11002) (REP 11.9-170) Nip roll (Not Spared) (ADJ 4.1) Nip shaft (ADJ 4.1) Chad bin sensor actuator (REP 11.10-170) Spring (REP 11.10-170) Chad bin full sensor (Q11-348) (REP 11.10-170) Chad bin support bracket (Not Spared) Chad bin Hole punch motor coupling (REP 11.7-170) Hole punch unit (see below for variants) 2 Hole punch unit (XE) 4 Hole punch unit (XE) 3 Hole punch unit (NASG/XCL) 4 Hole punch unit (Sweden) Thumbscrew Jam clearance latch (5b) Nip spring Latch securing bracket Spring (Not Spared) Jam clearance latch (5a) Spring Latch securing bracket Spring Baffle repair kit Baffle (P/O PL 11.66 Item 22) Label 5a/6a (P/O PL 11.66 Item 22)
Parts Lists
PL 11.66
July 2005 5-86

Item 1 2 3 4 5 Part 413W30854 020E33400 022K69071 125E00430 Description Bearing Drive pulley Pre-compile pulley (REP 11.55170) Pulley tyre (REP 11.55-170) Static eliminator
July 2005 5-87
Parts Lists
PL 11.67

Item 1 2 3 4 5 6 7 8 9 Part 019E55570 055E46000 125E02750 Description Clamp (REP 11.2-170) Compiler carriage (REF: PL 11.72) (REP 11.2-170) Support (Not Spared) BM support bracket (Not Spared) Lower diverter gate solenoid (SOL 11-074) (REP 11.14-170) Bearing (Not Spared) Lower diverter gate (Not Spared) (REP 11.15-170) Upper paper guide (Not Spared) (REP 11.8-170) Static eliminator
Parts Lists
PL 11.68
July 2005 5-88

Item 1 2 3 4 5 Part 022K78852 809E47190 023E25440 127K47551 Description Belt tensioner Tensioner spring Transport motor 1B drive belt (REP 11.11-170) Motor bracket (Not Spared) Transport motor 1A (MOT11-000) (REP 11.11-170), Transport motor 1B (MOT11-000) (REP 11.12-170) Transport motor 1A drive belt (REP 11.11-170) Hole punch motor (MOT11-042) (REP 11.7-170) Hole punch home sensor (Q11350) Punch sensor (Q11-110), Entry sensor (Q11-100) (REP 11.48-170) Motor damper 1A (REP 11.11-170), Motor damper 1B (REP 11.12-170) Sensor cover Ground harness Drive pulley (REF: PL PL 11.70 Item 2)
6 7 8 9 10 11 12 13
023E18811 127K34921 107E08680 130E07860 004E21810 802E58301 162K59980
July 2005 5-89
Parts Lists
PL 11.70
PL 11.72 HCSS BM Stapling Compiler Carriage (1 of 4)

Item 1 2 3 4 5 6 7 8 9 10 11 12 Part 041K06340 003E54941 029K02750 160K71611 019E46582 019E61970 130E81311 023E18760 127K34570 Description Compiler carriage assembly Jam clearance knob Staple cartridge (REF: PL 26.10 Item 11) Staple head unit 1 (REP 11.3-170) Carriage PWB (REP 11.4-170) Front grip (REP 11.45-170) Rear grip (REP 11.45-170) SH1 Paper sensor (Q11-361) (REP 11.3-170) Tamper drive belt (P/O PL 11.72 Item 1) Front tamper motor (MOT11-003)/ Rear tamper motor (MOT11-004) Compiler carriage (P/O PL 11.72 Item 1) Stapler cover (P/O PL 11.72 Item 1)
Parts Lists
PL 11.72
July 2005 5-90

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part 127K43820 130K83340 110E13620 130K65602 802E40142 127K45130 107E08680 802K70210 055E44672 809E47671 009K02290 Description Frame cross member (P/O PL 11.72 Item 1) Ejector motor assembly (MOT11020) (REP 11.31-170) Ejector home sensor (Q11-320) (REP 11.31-170) Compiler carriage safety switch (S11-317) 2nd To top exit sensor (Q11-140) (REP 11.49-170) Shutter (REP 11.53-170, ADJ 4.1) Shutter spring (P/O PL 11.73 Item 6) (REP 11.53-170) Paddle roll motor assembly (MOT11-024) (REP 11.32-170) Paddle roll home sensor (Q11-326) (REP 11.32-170) Eject housing (P/O PL 11.73 Item 11) (REP 11.57-170, ADJ 4.1) Eject housing assembly Carriage top baffle (P/O PL 11.73 Item 16) (REP 11.33-170) Carriage top baffle return spring (REP 11.33-170) Top baffle idler assembly (REP 11.33-170) Top baffle idler spring (P/O PL 11.73 Item 14) (REP 11.33-170) Top baffle assembly (P/O PL 11.72 Item 1) Securing block (P/O PL 11.72 Item 1)
July 2005 5-91
Parts Lists
PL 11.73

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part 006E73100 809E68510 809E25550 130K67970 032K04120 026E76940 127K33970 107E08680 029K04030 127K44851 004E21810 023E25010 125E00430 068K40650 Description Entrance baffle (P/O PL 11.74 Item 8) (REP 11.35-170) Nip roll (P/O PL 11.74 Item 8) (REP 11.54-170, ADJ 4.1) Nip shaft (P/O PL 11.74 Item 8) (REP 11.54-170, ADJ 4.1) Nip spring (P/O PL 11.74 Item 8) (REP 11.54-170) Entrance baffle cover (P/O PL 11.74 Item 8) Entrance baffle spring (REP 11.35170) Compiler sensor (Q11-120) (REP 11.34-170) Entrance baffle assembly (REP 11.35-170) Traverse shaft (REP 11.42-170) Bushing (P/O PL 11.74 Item 13) Stapling unit drive pulley (P/O PL 11.74 Item 13) Stapling unit mount support shaft (P/O PL 11.72 Item 1) Stapling unit mount assembly (P/O PL 11.72 Item 1) Stapling unit traverse motor (MOT11-053) (REP 11.37-170) Stapling unit 1 home sensor (Q11370) Carriage entry shaft (P/O PL 11.72 Item 1) Stapling unit pivot assembly Transport motor 2 (MOT11-001) (REP 11.38-170) Motor damper (REP 11.38-170) Drive belt Carriage entry shaft drive pulley (P/ O PL 11.72 Item 1) Not used Static eliminator Stapler mount assembly (REP 11.42-170)
Parts Lists
PL 11.74
July 2005 5-92

Item 1 2 3 Part 127K44851 023E18770 121K36940 Description Compiler carriage eject roll motor (MOT11-010) (REP 11.39-170) Eject motor drive belt Compiler carriage tray hold solenoid assembly (SOL11-011) (REP 11.41-170, ADJ 4.1) Kicker solenoid (SOL11-430) (REP 11.40-170) Compiler carriage bin height sensor (Q11-314)/Compiler carriage 90% full sensor (Q11-313) (REP 11.40170) SU1 Edge registration sensor (Q11367) Bushing (P/O PL 11.72 Item 1) Transport shaft (P/O PL 11.72 Item 1) (REP 11.43-170) Transport shaft pulley (P/O PL 11.72 Item 1) Not used Guide roller (P/O PL 11.75 Item 12) (REP 11.43-170) Compiler belt (REP 11.43-170) Feed chute (P/O PL 11.72 Item 1) (REP 11.43-170) Kicker frame (P/O PL 11.72 Item 1) Kicker assembly (REP 11.40-170) Return spring (P/O PL 11.75 Item 15) Spring solenoid (P/O PL 11.75 Item 15) Kicker finger pad (P/O PL 11.75 Item 15) Kicker fingers (P/O PL 11.75 Item 15)
4 5
121E10933 107E08680
6 7 8 9 10 11 12 13 14 15 16 17 18 19
130E81311 031K07951
July 2005 5-93
Parts Lists
PL 11.75
PL 11.78 HCSS BM Bin 1

Item 1 2 3 4 5 6 7 8 9 10 11 12 Part 110E13760 801K10430 130E09920 127K34041 107E08680 001K75163 050E15583 050K54200 127K40641 026E77310 Description Bin 1 upper limit switch (S11-334) Bin 1 lower limit switch (S11-335) (see NOTE) Bearing (P/O PL 11.78 Item 4) (REP 11.47-170) Bin 1 assembly (REP 11.5-170) Bin 1 empty sensor (Q11-035) Bin 1 offset motor (MOT11-034) (REP 11.46-170, ADJ 4.1) Bin 1 offset sensor (Q11-337) (REP 11.46-170) Bin 1 lower support (P/O PL 11.78 Item 10) (ADJ 4.1) Bin 1 tray Bin 1 Tray assembly Bin 1 elevator motor (MOT11-030) (REP 11.47-170, ADJ 4.1) Thumbscrew
Parts Lists
PL 11.78
July 2005 5-94
PL 11.80 HCSS BM Entry and Front Cover

Item 1 2 3 4 5 6 7 8 9 10 11 12 Part 003E69090 809E46511 802E66650 003E69021 003E66010 013E12610 022E30620 107E08680 Description Drawer handle Crease roll leaf spring BM Front cover Crease blade knob (6d) Crease roll handle (6c) Nylon bearing Paper guide (P/O PL 11.80 Item 22) (REP 11.60-170) Jam clearance handle (Not Spared) (REP 11.60-170) Nip spring (P/O PL 11.80 Item 22) (REP 11.60-170) Nip roll (REP 11.60-170) Nip shaft (P/O PL 11.80 Item 22) (REP 11.60-170) Flapper home sensor (Q11-391) (P/ O PL 11.80 Item 30) (REP 11.16170) Bearing (Not Spared) BM Entry roll pulley (REP 11.22170) BM Entry roll (REP 11.22-170) BM Entry sensor (Q11-160) (REP 11.23-170) Static eliminator Rear latch (Not Spared) Shaft (Not Spared) Latch spring Front latch (Not Spared) Entrance baffle assembly (Not Spared) (REP 11.60-170) BM Flapper (P/O PL 11.80 Item 30) (REP 11.16-170) Cover (P/O PL 11.80 Item 30) BM Compiler shaft (Not Spared) Static eliminator Top baffle (Not Spared) BM Flapper motor assembly (MOT 11-390) (P/O PL 11.80 Item 30) (REP 11.16-170) Worm gear (P/O PL 11.80 Item 28) BM Flapper assembly (Not Spared)
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
020E39990 006K28660 130K68441 125E00430 809E46411 125K03831 127K41951
29 30
July 2005 5-95
Parts Lists
PL 11.80
PL 11.81 HCSS BM Tamper Assembly

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part 107E22600 127K47660 007K13190 007K13180 007E69040 802E59410 125K03593 Description BM Tamper 1 home sensor (Q11384) LH Frame plate (Not Spared) BM Tamper 1 motor (MOT 11-066) (REP 11.30-170) BM Tamper spring (P/O PL 11.81 Item 10) BM Rear tamper arm (P/O PL 11.81 Item 9) (REP 11.30-170) BM Front tamper arm (P/O PL 11.81 Item 10) (REP 11.30-170) BM Rear tamper rack (P/O PL 11.81 Item 9) (REP 11.30-170) BM Front tamper rack (P/O PL 11.81 Item 10) (REP 11.30-170) BM Rear tamper assembly (REP 11.30-170) BM Front tamper assembly (REP 11.30-170) BM Tamper gear (REP 11.30-170) BM Tamper bracket (Not Spared) (REP 11.30-170) BM Tamper rack guide (Not Spared) (REP 11.30-170) BM Connector cover BM Tamper guide plate (Not Spared) (REP 11.30-170) BM Rear tamper finger (Not Spared) (REP 11.30-170) BM Front tamper finger (Not Spared) (REP 11.30-170) BM Static eliminator
Parts Lists
PL 11.81
July 2005 5-96
PL 11.82 HCSS BM Back Stop and Tamper Assemblies

Item 1 2 3 4 5 6 Part 107E22600 Description BM Back stop guide home sensor (Q11-383) LH Frame plate (Not Spared) Ground wire (P/O PL 11.82 Item 21) Motor bracket (Not Spared) Motor damper (P/O PL 11.82 Item 21) (REP 11.20-170) BM Back stop motor (MOT11-065) (P/O PL 11.82 Item 21) (REP 11.20170) Drive belt tensioner spring (REP 11.20-170) BM Back stop link spring (REP 11.26-170) BM Back stop link (REP 11.26-170) BM Back stop idler shaft (Not Spared) Shaft support (Not Spared) Shaft (Not Spared) Back stop assembly (REP 11.21170) Belt clamp (Not Spared) Sensor cover BM Back stop tensioner link (Not Spared) BM Stack hold solenoid assembly (REP 11.21-170) BM Back stop drive shaft (REP 11.26-170) BM Back stop belt (REP 11.26-170) BM Back stop drive belt (REP 11.20-170) BM Back stop motor assembly (REP 11.20-170) BM Back stop bearing (Not Spared) (REP 11.26-170) BM Back stop idler bracket (Not Spared) (REP 11.26-170) Clamp solenoid retaining nut (P/O PL 11.82 Item 17) Allen key 3mm (Not Spared) Pulley (Not Spared)
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
809E48440 809E25100 012E13020 802K54313 802E59180 121K33433 006K28670 023E23140 023E23300 127K43770
July 2005 5-97
Parts Lists
PL 11.82
PL 11.84 HCSS BM Crease Blade Motor

Item 1 Part 107E22600 Description BM Crease blade motor encoder sensor (Q11-418), BM Crease blade home sensor (Q11-416) (REP 11.18-170) Motor bracket (P/O PL 11.84 Item 3) BM Crease blade motor assembly (MOT11-061) (REP 11.18-170) Motor encoder (REP 11.18-170) Drive shaft (Not Spared) Drive gear (Not Spared) Bearing (REP 11.18-170) Crank (REP 11.18-170) Connecting rod (REP 11.36-170) Bearing (Not Spared) Motor cover Crease nip spring (REP 11.58-170) Crease blade assembly (REP 11.36-170) Crease blade support guide (REP 11.36-170) Crease blade home sensor bracket (Not Spared)
2 3 4 5 6 7 8 9 10 11 12 13 14 15
127K43600 014E47460 413W30654 008E06840 012E12730 802E59171 809E42861 015K62191 032E19330
Parts Lists
PL 11.84
July 2005 5-98
PL 11.86 HCSS BM Crease Rolls Motor and PWB

Item 1 2 3 4 5 6 7 8 9 Part 127K43750 127K43020 107E22600 Description BM Paper path transport motor (MOT11-060) (REP 11.25-170) Damper bracket (P/O PL 11.86 Item 16) (REP 11.25-170) Motor bracket (Not Spared) Ground wire (P/O PL 11.86 Item 16) Not used Not used Not used Crease roll gate motor (MOT11401) (REP 11.24-170) BM Crease roll gate home sensor (Q11-415), BM Crease roll motor encoder sensor (Q11-419) BM PWB (REP 11.17-170) Motor bracket (P/O PL 11.86 Item 12) BM Crease roll motor assembly (MOT11-062) (REP 11.19-170) BM Crease roll motor encoder Support bracket (Not Spared) Belt BM Paper path transport motor assembly (REP 11.25-170)
10 11 12 13 14 15 16
960K20490 127K43610 014E47460 023E25430 127K47840
July 2005 5-99
Parts Lists
PL 11.86
PL 11.87 HCSS BM Crease Rolls and Support Leg

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part 413W31054 826E19240 809E49630 830E77580 007E69070 007E68951 020E38700 020E38080 Description Lower crease roll bearing (P/O PL 11.87 Item 23) Shaft keyed clutch plate (P/O PL 11.87 Item 23) Crease roll bearing (REP 11.52170) Lower crease roll gear (P/O PL 11.87 Item 23) Gear keyed clutch plate (P/O PL 11.87 Item 23) (REP 11.52-170) Upper crease roll (Not Spared) (REP 11.52-170) Lower crease roll (P/O PL 11.87 Item 23) (REP 11.52-170) Crease roll gate rack gear (REF: PL 11.88 Item 15) (REP 11.52-170) BM Support leg pin (REP 11.51170) BM Support leg spring (REP 11.51170) BM Support leg (REP 11.51-170) Bearing (Not Spared) Crease roll gate rack drive gear (REP 11.52-170) Crease roll gate rack (REP 11.52170) Crease roll gate front guide (REP 11.52-170) Crease roll gate rear guide (REP 11.52-170) Crease roll drive shaft (Not Spared) Crease roll gate shaft (Not Spared) Crease roll gate (see NOTE) (REP 11.52-170) Retainer (P/O PL 11.87 Item 23) Screw (P/O PL 11.87 Item 23) Upper crease roll gear (Not Spared) Lower crease roll and clutch assembly (Not Spared)
Parts Lists
PL 11.87
July 2005 5-100
PL 11.88 HCSS BM Stapler Assemblies

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part 020E38513 016E17731 809E44010 130K67640 008E06850 029K03232 809E48830 802E42770 125K03831 130E10900 107E22600 055E51870 Description Front follower Actuator Rear follower (Not Spared) Spring BM Paper present sensor (Q11190) Latch slide BM Staple head assembly (REP 11.27-170, ADJ 4.1) Staple cartridge (REF: PL 26.10 Item 24) Staple bracket handle (Not Spared) (REP 11.28-170) Stapler bracket assembly (Not Spared) (REP 11.28-170) Torsion spring (REP 11.28-170) Bearing (Not Spared) (REP 11.28170) Spring (Not Spared) (REP 11.28170) Staple head cover BM Right hand cover (Not Spared) (REP 11.56-170) Static eliminator BM Eject sensor (Q11-386) (REP 11.50-170) BM Stapler head carrier closed sensor (Q11-421) (REP 11.28-170) Lower shaft (Not Spared) (REP 11.28-170) Upper shaft (Not Spared) (REP 11.28-170) Mylar guide
July 2005 5-101
Parts Lists
PL 11.88
PL 11.90 HCSS BM Bin 2

Item 1 2 3 4 5 6 7 8 9 Part 023E18612 127K40641 107E22600 026E77310 Description Conveyor belt (REP 11.29-170) BM Bin 2 extension (Not Spared) BM Bin 2 upper cover (P/O PL 11.90 Item 8) BM Conveyor belt drive motor (MOT11-402) BM Bin 2 90% full sensor (Q11389) BM Bin 2 lower cover (P/O PL 11.90 Item 8) Thumbscrew BM Bin 2 assembly (Not Spared) BM Bin 2 connector (Not Spared)
Parts Lists
PL 11.90
July 2005 5-102
PL 11.92 HCSS BM Electrical

Item 1 2 3 4 5 6 7 8 Part 110E13470 105K24803 162K59974 960K20430 162K65232 960K21080 Description Front door interlock switch (S11303) HCSS Power supply module P-clamp (Not Spared) Power Cord HCSS PWB Communication cable BM PWB (REF: PL 11.86 Item 10) Inline fuse PWB
NOTE: For the Docking Interlock Switch, refer to PL 11.64 Item 3.
July 2005 5-103
Parts Lists
PL 11.92
PL 11.100 1K LCSS Covers

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part 802K48330 802K87880 802K87860 050K55021 050K54132 802K87870 019K06000 017E11260 Description Exit cover Top cover (REP 11.1-120) Entry guide cover (REF: PL 11.122 Item 5) Front door cover assembly (REP 11.1-120) Mounting bracket (Not Spared) Thumbscrew (Not Spared) Output cover (Not Spared) Not used Bin 0 Bin 1 (ADJ 11.1-120) Rear cover (REP 11.1-120) Right hand cover (Not Spared) Bin 1 alignment clip kit Stability foot (REP 11.3-120)
Parts Lists
PL 11.100
July 2005 5-104
PL 11.102 1K LCSS Docking Latch

Item 1 2 3 4 5 6 7 8 Part 110K13980 003K17510 120K02590 003K19620 Description Sensor cover (P/O PL 11.102 Item 8) Docking interlock switch (S11-300) (REP 11.14-120) Link bracket assembly (P/O PL 11.102 Item 8) (REP 11.14-120) Not used Docking latch (P/O PL 11.102 Item 8) (REP 11.14-120) Spring (P/O PL 11.102 Item 8) Docking actuator Docking latch assembly (REP 11.14-120)
July 2005 5-105
Parts Lists
PL 11.102
PL 11.104 1K LCSS Paddle Wheel/ Safety Gate

Item 1 2 3 4 5 6 7 8 9 10 11 Part 006K30490 013E25790 127K53350 130E10980 Description Not used Not used Not used Paddle wheel shaft (REP 11.10120) Bearing Not used Flag/Gear (Not Spared) Not used Output cover (REF: PL 11.100 Item 7) Paddle motor assembly (MOT11024) Paddle roll position sensor (Q11326)
Parts Lists
PL 11.104
July 2005 5-106
PL 11.106 1K LCSS Bin 1 Control Components

Item 1 2 3 4 5 Part 023E30710 110E14200 130E10980 Description Bin 1 drive belt (REP 11.5-120) Rear belt clamp (Not Spared) (ADJ 11.1-120) Bin 1 upper limit switch (S11-334) Sensor bracket (Not Spared) Bin 1 90% full sensor (Q11-331), Bin 1 Upper level sensor (Q11-332) (REP 11.9-120), Motor encoder sensor Q11-336 Pulley (Not Spared) Bearing Bin 1 elevator motor (MOT11-030) Front belt clamp (Not Spared) (ADJ 11.1-120) Motor bracket (Not Spared) Bin 1 lower limit switch (S11-335) Pulley assembly (Not Spared) Sensor support (Not Spared) P-clamp (Not Spared) Belt tensioner (Not Spared) Spring (Not Spared) Idler (Not Spared)
6 7 8 9 10 11 12 13 14 15 16 17
013E25810 127K53360
July 2005 5-107
Parts Lists
PL 11.106
PL 11.110 1K LCSS Paper Entry Transport

Item 1 2 3 4 5 6 7 8 9 10 Part 023E30690 127K53330 013E25790 006K27980 013E25800 006K27800 Description Input drive belt (REP 11.2-120) Transport motor 1 (MOT11-000) (REP 11.2-120) Spring (Not Spared) Pulley (Not Spared) Nylon bearing Feed roll shaft (short) Bearing Paper entry guide assembly (REF: PL 11.122 Item 1) Feed roll shaft (long) Thumbwheel (Not Spared)
Parts Lists
PL 11.110
July 2005 5-108
PL 11.112 1K LCSS Tamper Assembly

Item 1 2 3 Part 068K45240 130E10980 Description Tamper assembly (REP 11.6-120) Tamper unit (P/O PL 11.112 Item 1) Front tamper home sensor (Q11310), Rear tamper home sensor (Q11-006), Rear tamper home away sensor (Q11-319) Sensor bracket (P/O PL 11.112 Item 1) Static eliminator (stacker) (REF: PL 11.120 Item 7)
4 5
July 2005 5-109
Parts Lists
PL 11.112
PL 11.114 1K LCSS Ejector Assembly

Item 1 2 3 Part 054K32530 130E10980 Description Ejector assembly (REP 11.8-120) Ejector base (P/O PL 11.114 Item 1) Ejector home sensor (Q11-320), Ejector out sensor (Q11-322), Ejector motor encoder sensor (REP 11.8-120) Pulley (P/O PL 11.114 Item 1) Ejector belt (REP 11.15-120) Clip (P/O PL 11.114 Item 1)
4 5 6
023E24330
Parts Lists
PL 11.114
July 2005 5-110
PL 11.116 1K LCSS Staple Head Assembly

Item 1 2 3 4 5 6 7 8 9 Part 014K09550 130E10380 Description Stapler assembly (REP 11.7-120) Mounting bracket (P/O PL 11.116 Item 1) Stapler harness (P/O PL 11.116 Item 1) SH1 Paper sensor (Q11-361) (P/O PL 11.116 Item 1) (REP 11.7-120) Staple head unit (P/O PL 11.116 Item 1) Stapler cover (P/O PL 11.116 Item 1) Cable clamp (P/O PL 11.116 Item 1) Staple cartridge (REF: PL 26.10 Item 26) Staple refills (REF: PL 26.10 Item 27)
July 2005 5-111
Parts Lists
PL 11.116

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part 006K27960 013E25790 023E30700 115E11800 006K27980 013E25800 032K04290 130E11440 121K44440 006K27990 006K27970 003K17530 Description Ejector drive shaft Nylon bearing Pulley (Not Spared) Intermediate paper drive belt Spring (Not Spared) Spring (Not Spared) Static eliminator Feed roll shaft (short) Bearing Paper guide Top exit sensor (Q11-130) Diverter gate solenoid (SOL11-002) Shaft diverter assembly Belt tensioner (Not Spared) Drive shaft assembly Jam clearance knob Actuator (Not Spared)
Parts Lists
PL 11.118
July 2005 5-112

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part 032K04310 032K04300 006K27960 130E11440 013E25790 115E11810 023E24340 013E25800 127K53340 Description Left hand paper guide Lower right hand paper guide Ejector drive shaft (REF: PL 11.118 Item 1) 2nd to top exit sensor (Q11-140) Nylon bearing Pulley (Not Spared) Static eliminator (stacker) Paper output drive belt (REP 11.4120) Upper right hand paper guide (Not Spared) Bearing Belt tensioner (Not Spared) Spring (Not Spared) Transport motor 2 (MOT 11-001) (REP 11.4-120) Mylar safety cover (P/O PL 11.120 Item 1)
July 2005 5-113
Parts Lists
PL 11.120
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide

Item 1 2 3 4 5 6 Part 032K03820 130E10380 802K48342 Description Jam clearance guide assembly Jam clearance handle (P/O PL 11.122 Item 1) Entry sensor (Q11-100) Sensor bracket (Not Spared) Entry guide cover (REP 11.13-120) Jam clearance guide (P/O PL 11.122 Item 1)
Parts Lists
PL 11.122
July 2005 5-114
PL 11.124 1K LCSS Electrical

Item 1 2 3 4 5 6 7 8 9 10 11 Part 960K21260 105K28270 962K41340 110K13980 110K13970 Description 1K LCSS PWB (see CAUTION) (REP 11.12-120) Power supply module Not used Cord bracket assembly Front door interlock switch (S11303) Top cover interlock switch (S11302) 1K LCSS communication harness (P/O PL 11.124 Item 4) Power cord (P/O PL 11.124 Item 4) Lower bracket (P/O PL 11.124 Item 4) Upper bracket (P/O PL 11.124 Item 4) Screw (P/O PL 11.124 Item 4) CAUTION
Do not install a new 1K LCSS PWB until the cause of the damage to the old 1K LCSS PWB has been determined. Go to the 11G-120 1K LCSS PWB Damage RAP.
July 2005 5-115
Parts Lists
PL 11.124
PL 12.10 OCT
Item 1 2 3 4 Part 026E77310 Description OCT (complete) (REF: PL 31.10 Item 9) OCT tray (P/O PL 12.10 Item 1) OCT finger kit (P/O PL 12.10 Item 1) (REP 12.1) Thumbscrew (P/O PL 12.10 Item 1)
Parts Lists
PL 12.10
July 2005 5-116
PL 14.10 Scanner Module, CVT/ Document Glass (65-75 ppm)

Item 1 2 3 4 5 6 7 8 9 Part 062K16702 090E02581 090K02461 014E47731 962K26801 Description Scanner (REP 14.1B, ADJ 14.1B) UI (REF: PL 2.10 Item 1) Top cover (REP 14.2B) CVT Glass (REP 14.3B) (see NOTE) Document glass (see NOTE) (REP 14.3B) Spacer Grommet (Not Spared) Base cover (P/O PL 14.10 Item 1) Image processing PWB module/UI harness (PJ103 & PJ104 & PJ133PJ130 & PJ80) Top cover plug Spacer (Not Spared) Rubber cushion (P/O PL 14.10 Item 1) CVT Ramp assembly (REP 14.3B) Document glass securing bracket (P/O PL 14.10 Item 1) Transit screw hole plug (P/O PL 14.10 Item 3) Scanner frame securing bracket (Not Spared)
10 11 12 13 14 15 16
114K01800 032K04091
NOTE: Refer to ADJ 14.1B for the optics cleaning procedure.
July 2005 5-117
Parts Lists
PL 14.10
PL 14.15 Electrical Components 65-75 ppm (1 of 2)

Item 1 2 3 4 5 6 7 Part 604K30942 122E02820 105K26970 962K26841 962K26830 108E06390 130K67500 Description Scan carriage assembly (REP 14.5B, ADJ 14.2B) Exposure lamp (REP 14.10B) Exposure lamp inverter (Q14-320) (REP 14.10B) Scan carriage ribbon cable (PJ451PJ291) (REP 14.13B) Exposure lamp ribbon harness (PJ452-PJ290) (REP 14.11B) Fuse (250V/1.25A) Scan carriage home sensor (Q14100) (REP 14.4B)/Input module angle sensor (Q14-310) (REP 14.9B) Actuator support (Not Spared) Actuator spring (Not Spared) Input module angle sensor actuator Cable clamp (P/O PL 14.15 Item 1) Harness retainer (Not Spared) Connector cover (P/O PL 14.15 Item 1) Sensor bracket (Not Spared) Lower skid (P/O PL 14.15 Item 17) Upper skid (P/O PL 14.15 Item 17) Scan carriage (P/O PL 14.15 Item 1) Shim (P/O PL 14.15 Item 1) (see NOTE 2)
8 9 10 11 12 13 14 15 16 17 18
110K14010
NOTE: 1. Refer to ADJ 14.1B for the optics cleaning procedure. NOTE: 2. Shims are not installed in all scanners. Refer to REP 14.10B.
Parts Lists
PL 14.15
July 2005 5-118
PL 14.16 Electrical Components 65-75 ppm (2 of 2)

Item 1 2 3 4 5 6 Part 127K44880 020K12510 130E10400 962K26821 Description Scan motor bracket (Not Spared) Scan motor mounting (see NOTE 1) (REP 14.6B) Scan motor (REP 14.6B, ADJ 14.3B) Scan idler pulley DADH Closed switch (Q05-300) Image processing PWB/Scanner PWB (PJ225-PJ127 & PJ226PJ125) Harness Power distribution PWB/Scanner PWB (PJ135-PJ450 & PJ455) harness Scanner PWB (REP 14.12B) Scanner PWB cover (Not Spared) Scan motor cover (Not Spared) Document size sensor 1 (Q14-315), Document size sensor 2 (Q14-320) (REP 14.14B) Scan cables (Not Spared) (REP 14.7B) Scan drive belt (REP 14.8B)
962K26810
8 9 10 11
960K12322 130E11240
12 13
023E25140
NOTE: 1. Part number unavailable on SOLOS at time of issue. NOTE: 2. Refer to ADJ 14.1B for the optics cleaning procedure.
July 2005 5-119
Parts Lists
PL 14.16
PL 14.20 Scanner Module, CVT/ Document Glass (32-55 ppm)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part 062K21931 062K21941 802K62500 090E02500 090E02590 090K02451 014E47731 802E59105 962K40650 032E20580 032K04061 Description Scanner (32-38 ppm) Scanner (45-55 ppm) User interface (REF: PL 2.15) Top cover CVT Glass (28mm wide) (see Note 2) (REP 14.6A) CVT Glass (31mm wide) (see NOTE 2) (REP 14.6A) Document glass (see Note 2) (REP 14.6A) Spacer Grommet (Not Spared) Base cover Image processing module/UI harness (PJ130-PJ133 & PJ104) Top cover plug (see NOTE 1) Base cover plug (Not Spared) Seal CVT Ramp assembly
NOTE: 1. Part number unavailable on SOLOS at time of issue. NOTE: 2. Refer to ADJ 14.1A for the optics cleaning procedure.
Parts Lists
PL 14.20
July 2005 5-120
PL 14.25 Electrical Components (3255 ppm)

Item 1 2 3 Part 127K42750 130E10390 Description PWB Cover (Not Spared) Scan motor (REP 14.11A) Document size sensor 1 (Q14-315), Document size sensor 2 (Q14-320) (REP 14.3A) Scanner PWB (REP 14.5A) Image processing module/CCD PWB PJ25-PJ110 harness DADH Closed switch (Q05-300) (REP 14.4A) Front end block (REP 14.9A) Rear end block (REP 14.9A) Exposure lamp (REP 14.9A) Lamp ribbon harness Fuse (REP 14.2A) Exposer lamp inverter (REP 14.2A) Image processing module/scanner driver PWB/CCD PWB (PJ455 & PJ450-PJ135) harness Scanner drive belt (P/O PL 14.20 Item 1) Sensor bracket not spared Scan carriage home sensor (Q14100) (REP 14.7)/Input module angle sensor (Q14-310) (REP 14.8A) Scan idler pulley (REP 14.10A) Scan motor bracket (REP 14.11A) CCD PWB (P/O PL 14.20 Item 1) Actuator spring (Not Spared) Input module angle sensor actuator Actuator support (Not Spared) CCD PWB/Scanner PWB harness (P/O PL 14.20 Item 1)
4 5 6 7 8 9 10 11 12 13
960K20412 962K12190 130E10400 030K79630 030K79620 122K02290 962K12210 160K92760 160K92750 152S06184
14 15 16
130K67500
17 18 19 20 21 22 23
020K12510 030K79640 110K14010
NOTE: 1. Refer to ADJ 14.1A for the optics cleaning procedure.
July 2005 5-121
Parts Lists
PL 14.25
PL 16.10 Network Controller

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part 152S06200 127E15030 121E20000 105K28281 960K21330 117E28560 826E19740 604K30880 Description Network control PWB (P/O PL 16.10 Item 15) Power supply harness (P/O PL 16.10 Item 15) Not used CPU cooling fan assembly (P/O PL 16.10 Item 15) NC Disk drive (REP 16.2) Front cage (P/O PL 16.10 Item 15) Power supply cage (P/O PL 16.10 Item 15) Power supply (P/O PL 16.10 Item 15) Memory Module (DDR SDRAM 256MB) Not used Rear cage (P/O PL 16.10 Item 15) Network controller - Firewire cable Cover (P/O PL 16.10 Item 15) Thumbscrew Network controller replacement kit (see NOTE 2) (REP 16.1) USB Print kit (REF: PL 31.10 Item 8) (REP 16.1) Infill cover (P/O PL 16.10 Item 15) Ribbon cable (Not Spared) Spacer (P/O PL 16.10 Item 15)
NOTE: 1. Refer to PL 31.10 Item 5 for the scanning hardware kit. NOTE: 2. Refer to PL 31.10 for the network controller kits.
Parts Lists
PL 16.10
July 2005 5-122
PL 20.10 Fax PWBs

Item 1 2 3 4 Part 960K14490 960K21292 Description Safety cover (see NOTE) Extended fax PWB (Line 2) Compact flash memory (32Mb) (see NOTE) Compact flash memory (256Mb) (see NOTE) Embedded fax PWB (Line 1) (REP 3.2) Embedded fax PWB (Line 1), (South Africa only) (REP 3.2) (see NOTE) Lower cover (see NOTE) Image processing PWB module (REF: PL 3.10; 65-75 ppm), (REF: PL 3.15; 32-55 ppm) Grounding strip Telephone cable (not shown on illustration, see below for variants) Austria (see NOTE) Belgium (see NOTE) Denmark (see NOTE) Finland (see NOTE) France (see NOTE) Germany (see NOTE) Greece/Ireland/Portugal/Spain/ Turkey/Other CCE countries Holland Italy (see NOTE) NASG/XCL (see NOTE) Norway (see NOTE) Russia South Africa (see NOTE) Sweden (see NOTE) Switzerland (see NOTE) United Kingdom Line 1 fax kit (REF: PL 31.35 Item 1) Line 2 fax kit (REF: PL 31.40 Item 1)
5 6
7 8 9 10
117K42140 117S26684 117S26687 117K33920
July 2005 5-123
Parts Lists
PL 20.10
PL 25.10 Convenience Stapler

Item 1 2 3 4 Part Description Convenience stapler kit (REF: PL 31.12 Item 13) (see NOTE) Power cord (P/O PL 25.10 Item 1) PSU (P/O PL 25.10 Item 1) Staple cartridge (REF: PL 26.10 Item 28)
NOTE: The convenience stapler has no serviceable parts.
Parts Lists
PL 25.10
July 2005 5-124
PL 26.10 Consumables and Tools

Item 1 2 3 4 5 6 7 8 9 10 Part 113E40060 043P00048 600T02133 043P00045 600T02231 600T02252 600T02261 043E00550 043P00081 099P03037 Description 9 Way gender changer/Null modem adapter Formula A cleaning fluid (see WARNING) Line test tool Film remover (see WARNING) USB Cable Ethernet crossover cable (PWS to network controller) Finisher bypass harness Plastislip grease Lens and mirrors cleaner (see WARNING) Disposable gloves (general protection) (Qty. 100) (see WARNING) Staple cartridge (pack of 3) (2K LCSS/HCSS & HCSS BM Compiler Carriage) Serial cable Micro fiber wiper Test pattern (A3/11x17) Test pattern (A4) Test pattern (8.5x11) Test pattern (solid area density scale) Test pattern (visual scale) Antistatic fluid Molub grease 777 Machine resident disk kit Foreign interface test tool (NASG/ XCL) Mag seal repair tool Staple cartridge (BM Stapler) Compiler carriage support Staple cartridge 1K LCSS Staple refill 1K LCSS (pack of 40) Staple cartridge convenience stapler (pack of 20) (see NOTE)
11
108R00493
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
600T020258 035E56460 082E02000 082E02010 082E02020 082E08230 082P00448 008R0275 070P00043 300K63850 655N00118 600T91952 050K21270 809E57680 108R00682 108R00535
WARNING
Wear protective gloves, PL 26.10 Item 10 when using solvents and cleaning agents. NOTE: Part number unavailable on SOLOS at time of issue.
July 2005 5-125
Parts Lists
PL 26.10
PL 28.10 Covers
Item 1 2 3 4 5 6 7 8 9 10 Part Description DADH Covers (REF: PL 5.10) HCF Covers (REF: PL 7.25) Main Covers (REF: PL 8.10) 2K LCSS Covers (REF: PL 11.2) HCSS Covers (REF: PL 11.30) HCSS BM Covers (REF: PL 11.60) Scanner Covers (REF: PL 14.10) (65-75 ppm) 1K LCSS Covers (REF: PL 11.100) (32-45 ppm) Stand Covers (REF: PL 7.40) Scanner Covers (REF: PL 14.20) (32-55 ppm)
Parts Lists
PL 28.10
July 2005 5-126
PL 31.10 Maintenance/Installation/ Removal Kits (1 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part 498K04320 498K07100 498K07700 498K03860 498K09570 498K04120 498K04141 498K04161 498K04130 498K04151 498K10430 498K02120 604K31360 498K10500 498K07210 498K09770 498K09750 498K09760 498K10540 498K10530 498K10950 498K04052 498K09340 Description Foreign Interface /Vend Adaptor Kit (NASG/XCL) Mobility plate Foreign Interface Kit EPC Memory Upgrade Kit (256Mb) Scanning Enablement Hardware Kit (NASG/XCL) LCSS/HCSS Hole Punch Kits (see below for variants) Two Hole (XE) Four Hole (XE) Legal Two Hole (NASG/XCL) Three Hole (NASG/XCL) 4 Hole (Sweden) Copier assistant kit USB Print Kit OCT Kit Scanning Upgrade Kit (XE) Tray Lock Kit Network Controller Kits (XE) (see below for variants) (see NOTE) WorkCentre (Non Scanning) (32-55 ppm) WorkCentre Pro (Non Scanning) (32-55 ppm) WorkCentre Pro (Scanning Enabled) (32-55 ppm) WorkCentre (Non Scanning) (65-75 ppm) WorkCentre Pro (Non Scanning) (65-75 ppm) WorkCentre Pro (Scanning Enabled) (65-75 ppm) Riser Card Kit (32-55 ppm) Riser Card Kit (65-75 ppm) Network Controller Kits (NASG/ XCL) (see below for variants) (see NOTE) WorkCentre (32-75 ppm) WorkCentre Pro (32-75 ppm) WorkCentre to WorkCentre Pro upgrade kit (32-75 ppm)
498K09600 498K09610 498K09810
NOTE: The network controller (scanning enabled) kit contains software to enable scan to e-mail and scan to file, the network controller (non scanning) kit does not.
July 2005 5-127
Parts Lists
PL 31.10
PL 31.12 Maintenance/Installation/ Removal Kits (2 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part 498K10980 098S04854 498K10750 498K10760 498K10780 498K10930 498K09580 498K09590 604K13411 604K30581 604K24990 604K30910 498K06280 498K08260 498K08250 498K08970 604K21620 604K24620 604K18182 604K31370 604K31080 498K05031 Description Postscript Upgrade Kit (XE) (WTAG N002) Postscript Upgrade Kit (NASG/ XCL) (W/TAG N002) Internet Fax (software enablement) Server Fax (software enablement) Network Accounting (software enablement) Image Overwrite Security Kit (software enablement) Scan to File, Scan to E-mail Kit (software enablement) E-mail Kit (software enablement) Developer Spares Kit (32-55 ppm) Developer Spares Kit (65-75 ppm) Not used Fuser stripper finger kit Gravity gate finger kit Envelope feed kit (NASG/XCL) (3255 ppm) Convenience stapler (XE) Convenience stapler (NASG/XCL) E-mail kit (XE) Hole punch field repair kit (W/TAG F006) HCF Multifeed kit (W/TAG 003) Tray 3 & 4 Mylar retainer clip kit Tray 1 & 2 Multifeed kit (W/TAG 004) Fuser lower input guide kit (32-55 ppm) LH workshelf kit
Parts Lists
PL 31.12
July 2005 5-128
PL 31.15 Terminal Repair Kits (1 of 2)

Item 1 2 3 4 5 6 7 8 Part 600K38010 600K37970 Description AMP E1 Terminal Repair Kit (REP 1.5) Crimp Socket (20-26 AWG) (P/O PL 31.15 Item 1) Crimp Pin (Qty. 20) (P/O PL 31.15 Item 1) Hirose DF1B Terminal Repair Kit (REP 1.4) Crimp Socket (20-22 AWG) (Qty. 20) (P/O PL 31.15 Item 4) Crimp Socket (24-28 AWG) (Qty. 20) (P/O PL 31.15 Item 4) Crimp Pin (20-22 AWG) (Qty. 20) (P/O PL 31.15 Item 4) Crimp Pin (24-28 AWG) (Qty. 20) (P/O PL 31.15 Item 4)
July 2005 5-129
Parts Lists
PL 31.15
PL 31.20 Terminal Repair Kits (2 of 2)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part 600K37891 600K37901 600K37911 600K18710 600K18720 Description Hirose DF1B Terminal Repair Kit (REP 1.4) Pre-crimped Wire (24 AWG) (Qty. 20) (P/O PL 31.20 Item 1) Splicing Block (Qty. 20) (P/O PL 31.20 Item 1) AMP CT Terminal Repair Kit (REP 1.5) Pre-crimped Wire (24 AWG) (Qty. 20) (P/O PL 31.20 Item 4) Splicing Block (Qty. 20) (P/O PL 31.20 Item 4) Hirose DF11 Terminal Repair Kit (REP 1.6) Pre-crimped Wire (24 AWG) (Qty. 20) (P/O PL 31.20 Item 7) Splicing Block (Qty. 20) (P/O PL 31.20 Item 7) Molex SL Socket Repair Kit (REP 1.3) Pre-crimped Wire (24 AWG) (Qty. 10) (P/O PL 31.20 Item 10) Splicing Block (Qty. 20) (P/O PL 31.20 Item 10) Molex SL Pin Terminal Repair KiT Pre-crimped Wire (24 AWG) (Qty. 20) (P/O PL 31.20 Item 13) Splicing Block (Qty. 20) (P/O PL 31.20 Item 13)
Parts Lists
PL 31.20
July 2005 5-130
PL 31.25 Splicing Block and Terminal Repair

Item 1 2 3 4 Part 113P01701 116P20501 116P20504 116P20503 715W60000 715W60001 Description Connector Splicing Block (22-24 AWG) Faston 187 Connector Faston 250 Connector Blue, Socket Faston 250 Connector Red, Straight Case Molex Mini Fit Junior Terminal Pin Molex Mini Fit Junior Terminal Socket
July 2005 5-131
Parts Lists
PL 31.25
PL 31.30 Connector Kits

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part 600K90400 600K90390 600K40640 600K40650 Description AMP CT (In-line Adaptor) Kit (REP 1.7) Extender (2 Way) (Qty. 1) (P/O PL 31.30 Item 1) Extender (3 Way) (Qty. 1) (P/O PL 31.30 Item 1) Extender (6 Way) (Qty. 1) (P/O PL 31.30 Item 1) AMP CT (In-line Adaptor) Kit (REP 1.7) Extender (4 Way) (Qty. 1) (P/O PL 31.30 Item 5) Extender (8 Way) (Qty. 1) (P/O PL 31.30 Item 5) Extender (15 Way) (Qty. 1) (P/O PL 31.30 Item 5) AMP CT Connector Kit (REP 1.7) IDC Connector (2 Way) (Qty. 4) (P/ O PL 31.30 Item 9) IDC Connector (3 Way) (Qty. 4) (P/ O PL 31.30 Item 9) IDC Connector (4 Way) (Qty. 4) (P/ O PL 31.30 Item 9) IDC Connector (6 Way) (Qty. 4) (P/ O PL 31.30 Item 9) Splicing Block (Qty. 30) (P/O PL 31.30 Item 9) AMP CT Connector Kit (REP 1.7) IDC Connector (7 Way) (Qty. 2) (P/ O PL 31.30 Item 15) IDC Connector (8 Way) (Qty. 2) (P/ O PL 31.30 Item 15) IDC Connector (9 Way) (Qty. 2) (P/ O PL 31.30 Item 15) IDC Connector (10 Way) (Qty. 2) (P/O PL 31.30 Item 15) IDC Connector (11 Way) (Qty. 2) (P/O PL 31.30 Item 15) IDC Connector (12 Way) (Qty. 2) (P/O PL 31.30 Item 15) IDC Connector (14 Way) (Qty. 2) (P/O PL 31.30 Item 15) IDC Connector (15 Way) (Qty. 2) (P/O PL 31.30 Item 15) Splicing Block (Qty. 60) (P/O PL 31.30 Item 15)
Parts Lists
PL 31.30
July 2005 5-132
PL 31.35 Line 1 Fax Kits

Item 1 Part 498K10140 498K10120 498K09970 498K10140 498K10080 498K10060 498K09880 498K09900 498K10140 498K09950 498K10140 498K09930 498K10140 498K09840 498K10040 498K10140 498K10140 498K10140 498K10140 498K10160 498K10140 498K10000 498K10510 498K10140 498K09860 498K10140 Description Line 1 Fax Kits (see below for variants) Albania Austria Belgium Czech Republic Denmark Finland France Germany Greece Holland Hungary Italy Ireland NASG/XCL Norway Poland Portugal Romania Russia South Africa Spain Sweden Switzerland Turkey United Kingdom Other Countries of Central Europe
July 2005 5-133
Parts Lists
PL 31.35
PL 31.40 Line 2 Fax Kits

Item 1 Part 498K10150 498K10130 498K09980 498K10150 498K10090 498K10070 498K09890 498K09740 498K10150 498K09960 498K10150 498K09940 498K10150 498K09850 498K10050 498K10150 498K10150 498K10150 498K10150 498K10170 498K10150 498K10010 498K09990 498K10150 498K09870 498K10150 Description Line 2 Fax Kits (see below for variants) Albania Austria Belgium Czech Republic Denmark Finland France Germany Greece Holland Hungary Italy Ireland NASG/XCL Norway Poland Portugal Romania Russia South Africa Spain Sweden Switzerland Turkey United Kingdom Other Countries of Central Europe
Parts Lists
PL 31.40
July 2005 5-134
Common Hardware
Item A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV Part 026E14070 153W42353 153W72553 153W41553 153W42253 354W20852 354W20952 153W62353 153W72353 354W26251 354W29251 112W25155 354W21052 251W10655 265W00650 259W30351 Description Screw M3x6 Taptite Screw M4x8 Taptite Screw M4x13 Self Tapping Screw M3.9.5 Taptite Screw M3x8 Taptite Screw M3x7.5 Taptite Screw M4x12 Self Tapping Screw M3x4.5 Machine Screw M4x16 Self Tapping Screw M3x14 Self Tapping (Countersunk) Screw M3x16 Self Tapping Screw M4x10 Self Tapping E-Clip M4 E-Clip M5 Screw M4x12 Self Tapping Screw M4x12 Taptite Screw M4x11 Self Tapping KL Clip M6 Screw M4x30 Taptite Screw M3x10 Self Tapping Screw M3x10 Taptite Screw M3x6 Taptite Screw M3x16 Self Tapping Screw M3x6 Self Tapping E-Clip M8 E-Clip M4 E-Clip M7 Screw M3x25 Self Tapping Screw M3x4 Taptite E-Clip M6 Washer M8 Spring Washer M6 Screw M3.5x10 Self Tapping Circlip M5 Circlip M8 Star Washer M4 Screw M4x9.5 Machine Screw M5x18 Self Tapping Star Washer M3.5 Screw M3.5x5.5 Machine Screw M3.5x6 Machine Screw M5x11 Taptite Screw M3x8 Taptite Screw M4x8 Machine Screw M4x10 Self Tapping Screw M4x10 Self Tapping Screw M3x5 Machine E-Clip M3.5
AW AX AY AZ BA BB BC BD BE BF BG BH BI BJ BK BL BM BN BO BP BQ BR BS BT BU BV BW BX BY BZ CA CB CC CD CE CF CG CH CI CJ CK CL CM CN CO CP CQ CR CS CT CU CV
354W00655 158W27655 026P63574 251W16355 158W35855 153W17855 158W27660 158W40459 153W71153 158W20459 153W71253 158W35860 028E16190 113W35557 354W20652 251W10556
Screw M3x5.5 Taptite Screw M3x14 Machine Screw M3x18 Self Tapping Washer M4 Screw M4x16 Machine Screw M4x5 Machine Screw M3x10 Machine Screw M3x6 Machine Screw M4x7.5 Machine Screw M3x5.5 Machine Washer M3 Spring Washer M3 Screw M3x6 Machine Screw M3x22 Self Tapping Retaining Ring (Skiffy) M7 Circlip M10 Screw M3x8 Machine Screw M4x8 Self Tapping Screw M3x6 Taptite Screw M3x4 Machine (Countersunk) Screw M3x16 Machine Screw M3x9.5 Self Tapping Washer M4 Screw M4x8 Self Tapping Screw M3x5.5 Self Tapping Screw M4x7 Taptite Screw M3x6 Self Tapping Screw M3x8 Self Tapping Screw M4x8 Self Tapping Screw M4x16 Taptite Screw M3x8 Self Tapping Screw M4x10 Self Tapping Screw M4x8 Self Tapping Screw M3x10 Self Tapping Screw M3x12 Self Tapping Screw M4x5 Taptite Circlip M6 Screw M3x10 Machine Screw M4x5 Machine Screw M3x11 Self Tapping E-clip M2.5 Washer M5 Screw M4x9 Self Tapping Screw M3x14 Self Tapping Screw M3x8 Self Tapping Screw M4x15 Taptite Spring Washer M8 Screw M3x8 Self Tapping Screw M4x8 Machine Screw M3x5.5 Machine Screw M3x9 Self Tapping Nut M3 July 2005 5-135 Parts Lists
Common Hardware
CW CX CY CZ DA DB DC DD DE DF DG DH DI DJ DK DL DM DN DO DP DQ DR DS ET
Nut M3 Screw M4x6 Machine Screw M4x11.5 Taptite Screw M3x7.5 Taptite Screw M4x7 Self Tapping Screw M3x6 Self Tapping Screw M3x12 Self Tapping Screw M5x12 Self Tapping Circlip M7 Screw M3x6 Machine Screw M3x7.5 Self Tapping Screw M4x7 Self Tapping Screw M4x34 Self Tapping Screw M4x16 Self Tapping Screw M4x7 Self Tapping Screw M4x6 Taptite M3 Star Washer Screw M4x6 Machine Screw M3x6 Self Tapping M3 Nut (Washer Head) Screw M4x11 Machine Washer M8 (Nylatron) Screw M3 x 8 (158W10462) M4 x 5.5 Screw/Machine/Pozi/Wash Hd Brass
Parts Lists
Common Hardware
July 2005 5-136
Part Number Index

Part Number Table 1 Part Number Index Part Number 001K75163 Part List PL 11.52 PL 11.54 PL 11.78 003K17030 003K17510 003K17520 003K17530 003K17570 003K17581 003K17591 003K17600 003K17611 003K17670 003K18370 003K18490 003K18500 003K18510 003K19620 003E54761 003E54941 003E66010 003E66310 003E67871 003E67881 003E69021 003E69090 003E70200 003E70210 PL 11.34 PL 11.64 PL 11.102 PL 11.4 PL 11.4 PL 11.118 PL 11.22 PL 10.15 PL 10.15 PL 10.15 PL 9.20 PL 9.22 PL 8.15 PL 9.10 PL 10.20 PL 10.15 PL 8.20 PL 8.22 PL 11.4 PL 11.102 PL 11.36 PL 11.66 PL 11.46 PL 11.72 PL 11.80 PL 11.34 PL 11.64 PL 11.36 PL 11.66 PL 11.36 PL 11.66 PL 11.80 PL 11.80 PL 11.30 PL 11.60 PL 11.34 006K28660 006K28670 006K29031 006K29490 006K29981 006K30490 006K28361 006K28051 006K27990 006K27980 006K27970 006K27950 006K27960 005K11980 005E21801 005E22410 006R01046 006R01146 006K27800 004K00971 004K07320 004K07330 004E21810 003E70960 003K91881
Table 1 Part Number Index Part List PL 11.64 PL 10.20 PL 5.10 PL 5.40 PL 5.35 PL 7.15 PL 7.15 PL 11.38 PL 11.48 PL 11.74 PL 11.70 PL 5.15 PL 8.35 PL 8.26 PL 9.17 PL 9.15 PL 11.110 PL 11.14 PL 11.8 PL 11.118 PL 11.23 PL 11.120 PL 11.22 PL 11.118 PL 11.22 PL 11.110 PL 11.118 PL 11.14 PL 11.22 PL 11.118 PL 11.22 PL 10.12 PL 10.14 PL 10.11 PL 10.13 PL 11.80 PL 11.82 PL 10.12 PL 8.30 PL 10.14 PL 11.104 Parts Lists
July 2005 5-137
Part Number Index
Table 1 Part Number Index Part Number 006E72870 006E73100 Part List PL 11.40 PL 11.36 PL 11.48 PL 11.74 PL 11.66 007K13180 007K13190 007K13200 007K13484 007K13669 007K13922 007E63370 007E63821 007E68951 007E69040 007E69070 007E74044 008E06840 008E06850 008R90275 009K02240 009K02290 010K02271 011E13751 012K05690 012K05701 012E12730 012E13020 012E14120 012E14160 013E08140 013E12610 013E21093 013E21103 013E23110 PL 11.81 PL 11.81 PL 4.17 PL 4.15 PL 4.10 PL 4.15 PL 11.40 PL 11.44 PL 11.87 PL 11.81 PL 11.87 PL 10.10 PL 10.8 PL 11.84 PL 11.88 PL 26.10 PL 7.10 PL 11.47 PL 11.73 PL 11.65 PL 11.34 PL 11.64 PL 7.15 PL 7.15 PL 11.84 PL 11.82 PL 10.11 PL 10.13 PL 11.34 PL 11.64 PL 10.20 PL 11.80 PL 5.25 PL 5.25 PL 10.12 PL 10.14 Parts Lists 017K03740 017K03750 017K03771 017E10154 014E50620 015K62191 016E17731 017K03551 014E47731 014E47460 013E31560 014P04124 014K08430 014K09550 014E41560 013E27850 013E25810 013E25800 013E23130 013E25710 013E25790 Part Number
Table 1 Part Number Index Part List PL 8.15 PL 8.25 PL 8.25 PL 11.104 PL 11.118 PL 11.120 PL 11.14 PL 11.22 PL 11.8 PL 11.23 PL 11.110 PL 11.110 PL 11.120 PL 11.23 PL 11.22 PL 11.14 PL 11.118 PL 11.10 PL 11.106 PL 10.11 PL 10.13 PL 8.25 PL 5.35 PL 11.20 PL 11.116 PL 11.36 PL 11.66 PL 11.84 PL 11.86 PL 14.10 PL 14.20 PL 8.26 PL 11.84 PL 11.88 PL 11.30 PL 11.60 PL 11.2 PL 11.2 PL 7.40 PL 11.30 PL 11.60
Part Number Index
July 2005 5-138
Table 1 Part Number Index Part Number 017E11260 019E04792 019K05210 019K06000 019K06030 019E46582 019E55570 019E61970 019E62020 019E62870 019E63130 019E63140 019E63410 019E67610 019E67980 019E67990 019E68140 019E73940 020K12510 020E33250 020E33400 020E33421 020E38080 020E38513 020E38700 020E39800 020E39990 020E40600 022E25061 Part List PL 11.100 PL 11.32 PL 11.62 PL 5.10 PL 11.100 PL 11.2 PL 7.15 PL 11.46 PL 11.72 PL 11.44 PL 11.68 PL 11.46 PL 11.72 PL 7.30 PL 7.35 PL 9.20 PL 9.22 PL 8.26 PL 8.25 PL 8.26 PL 7.20 PL 3.10 PL 5.15 PL 8.25 PL 9.20 PL 9.22 PL 7.15 PL 14.16 PL 14.25 PL 11.40 PL 11.42 PL 11.67 PL 11.44 PL 11.87 PL 11.88 PL 11.87 PL 8.20 PL 8.22 PL 11.80 PL 8.26 PL 5.20 023E24410 023E24420 023E24440 023E24880 023E24400 023E24390 023E24340 023E23140 023E23300 023E23520 023E24320 023E24330 023E18790 023E18811 023E18770 023E18612 023E18661 023E18671 023E18760 022K69682 022K69780 022K69800 022K78852 022E26620 022E26640 022E27180 022E30620 022K69071 Part Number
July 2005 5-139
Part Number Index
Table 1 Part Number Index Part Number 023E25010 023E25040 023E25050 023E25140 023E25420 023E25430 023E25440 023E30690 023E30700 023E30710 023E30740 026E76940 026E77010 Part List PL 11.48 PL 11.74 PL 4.12 PL 4.12 PL 14.16 PL 5.35 PL 11.86 PL 11.38 PL 11.70 PL 11.110 PL 11.118 PL 11.106 PL 4.17 PL 11.48 PL 11.74 PL 11.30 PL 11.66 PL 11.36 PL 11.60 026E77310 PL 11.52 PL 12.10 PL 11.90 PL 11.54 PL 11.78 028E16170 028E16330 029K02750 029K03232 029K03900 029K04030 029E37810 030K79620 030K79630 030K79640 031K07951 031E08720 031E10610 Parts Lists PL 8.25 PL 10.20 PL 8.15 PL 11.46 PL 11.72 PL 11.88 PL 11.20 PL 11.48 PL 11.74 PL 5.20 PL 14.25 PL 14.25 PL 14.25 PL 11.49 PL 11.75 PL 5.35 PL 9.20 043P00045 043P00048 043P00081 043E00550 048S01603 048S01604 048S01607 048S01611 048S01612 048S01615 048S01616 048S01617 048S01619 038E29421 038E30370 038E39860 041K06340 038E28320 032K04290 032K04300 032K04310 032E19330 032E20580 035E56460 036K01326 036K01336 038K15780 038K16520 032K04061 032K04091 032K04100 032K04120 032K03800 032K03811 032K03820 Part Number
Part Number Index
July 2005 5-140
Table 1 Part Number Index Part Number 048S01620 048S01621 048S01623 048S01624 048S01626 048S01627 048S01628 048S01629 048S01630 048S01631 048S01632 048S01633 048S01634 048S01635 048S01636 048S01637 048S01639 048S01640 048S01641 048S01642 048S01643 048S01644 048S01646 048S01647 048S01648 048K14061 049K00180 050E15572 050E15583 Part List PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 8.12 PL 5.40 PL 7.15 PL 11.36 PL 11.66 PL 11.52 PL 11.54 PL 11.78 050K21270 050E22230 050E22830 050E22841 050K54132 PL 26.10 PL 10.12 PL 10.14 PL 11.30 PL 11.60 PL 11.30 PL 11.60 PL 11.100 PL 11.2 059K30381 059K30390 059K30401 059K30410 059K30420 059K33951 059K33970 059K34070 059K35670 059K35690 055E46000 055E51821 055E51870 056P03229 056P03260 059K30342 055E44672 050K55215 050K59422 050K59433 053K04381 053K04482 053E00550 054E24631 054K28980 054K32530 055K32531 055K33563 055K33920 055K36090 050K54360 050K54933 050K55012 050K55021 Part Number 050K54200
July 2005 5-141
Part Number Index
Table 1 Part Number Index Part Number Part List PL 9.22 PL 9.20 059K39862 059K40260 059K43640 059K43660 059K43730 059K43830 059K49220 059K49400 PL 7.30 PL 8.30 PL 5.15 PL 10.11 PL 10.13 PL 8.30 PL 8.35 PL 8.15 PL 10.12 PL 8.22 PL 8.20 PL 10.14 059K49840 059K49890 059K50090 059K50100 059K50110 059K50120 059K50490 059K50500 062K16702 062K21931 062K21941 068K36186 068K40650 068K41410 068K45240 070P00043 082E02000 082E02010 082E02020 082E08230 082P00448 084K29902 090K02451 090K02461 090E02500 Parts Lists PL 8.26 PL 10.11 PL 10.13 PL 8.25 PL 8.35 PL 8.35 PL 8.30 PL 8.15 PL 8.15 PL 14.10 PL 14.20 PL 14.20 PL 8.10 PL 11.48 PL 11.74 PL 11.16 PL 11.112 PL 26.10 PL 26.10 PL 26.10 PL 26.10 PL 26.10 PL 26.10 PL 5.10 PL 14.20 PL 14.10 PL 14.20 107E22600 105K26331 105K26916 105K26970 105K27943 105K27953 105K27963 105K28132 105K28270 105K28281 107E08680 094K04760 097S03330 097S03331 097S03340 098S04854 099P03037 103K01300 105K24803 Part Number 090E02581 090E02590 093E03550 093K06421
Part Number Index
July 2005 5-142
Table 1 Part Number Index Part Number Part List PL 11.86 PL 11.88 PL 11.90 PL 11.84 108R00493 108R00535 108R00682 108E06220 108E06390 109R00723 109R00724 109R00751 109R00752 110E13470 PL 26.10 PL 26.10 PL 26.10 PL 1.10 PL 14.15 PL 10.10 PL 10.10 PL 10.8 PL 10.8 PL 11.34 PL 11.64 PL 11.92 PL 11.56 110E13480 110E13620 PL 5.15 PL 11.32 PL 11.44 PL 11.47 PL 11.54 PL 11.73 PL 11.64 PL 11.34 110E13760 PL 11.44 PL 11.52 PL 11.78 PL 11.54 110K13970 110K13980 PL 11.124 PL 11.26 PL 11.102 PL 11.124 PL 11.4 PL 11.26 110K13990 110K14000 110K14010 110K14020 PL 11.10 PL 11.12 PL 11.8 PL 14.15 PL 14.25 PL 1.10 116P20501 116P20503 116P20504 117S26684 117S26687 117E17420 117E25590 117E28560 117K33920 117K41090 117K42140 115E11810 115E02160 115E11800 114E18810 114E18630 114K01800 114E18621 112K00700 112K00710 113E40060 113P01701 113R00607 113R00608 113R00610 113R00672 113R00673 113R00674 113R00686 113K03260 110E93440 Part Number 110K14030 110E14200
July 2005 5-143
Part Number Index
Table 1 Part Number Index Part Number 117K43680 120K02590 120E22801 120E22861 120E25320 120E25800 120E25810 120E26140 120E26280 121E10933 Part List PL 1.10 PL 11.102 PL 11.4 PL 11.36 PL 11.66 PL 11.34 PL 11.64 PL 11.36 PL 11.66 PL 7.20 PL 7.20 PL 7.30 PL 7.35 PL 10.11 PL 10.13 PL 11.36 PL 11.49 PL 11.75 PL 11.66 121E17510 121E18300 121E18310 121E18350 121E20000 121K29610 121K33040 121K33231 121K33433 121K36940 121K39131 121K44440 122K02290 122K02300 122K02390 122E02820 123K07570 123K07580 Parts Lists PL 5.10 PL 10.11 PL 10.13 PL 10.11 PL 10.13 PL 7.30 PL 7.35 PL 16.10 PL 5.30 PL 11.22 PL 8.15 PL 11.82 PL 11.49 PL 11.75 PL 5.15 PL 11.118 PL 14.25 PL 9.22 PL 9.20 PL 14.15 PL 2.15 PL 2.15 127K41951 127K42702 127K42711 127K42721 127K42730 127K42750 127K42760 127K40641 127K34921 127K34570 127K34041 127E15030 127K33970 127E14250 125K03593 125K03831 125E02750 125E02830 125E00430 Part Number 123K07590 123K07600 123K07670
Part Number Index
July 2005 5-144
Table 1 Part Number Index Part Number 127K42770 127K42780 127K42790 127K42800 127K42811 127K42820 127K42880 127K43020 127K43291 127K43600 127K43610 127K43750 127K43770 127K43820 127K44230 127K44290 127K44300 127K44851 Part List PL 8.22 PL 4.15 PL 9.25 PL 4.15 PL 7.20 PL 8.26 PL 8.30 PL 11.86 PL 9.25 PL 11.84 PL 11.86 PL 11.86 PL 11.82 PL 11.47 PL 11.73 PL 11.6 PL 10.11 PL 8.20 PL 11.48 PL 11.49 PL 11.74 PL 11.75 127K44880 127K45130 127K47551 127K47590 127K47600 127K47660 127K47840 127K47980 127K53330 127K53340 127K53350 127K53360 127K53370 127K53380 127K53500 130E07860 PL 14.16 PL 11.47 PL 11.73 PL 11.38 PL 11.70 PL 5.15 PL 5.25 PL 11.81 PL 11.86 PL 8.30 PL 11.110 PL 11.120 PL 11.104 PL 11.106 PL 8.26 PL 8.30 PL 4.12 PL 4.17 PL 11.38 130E11240 130E10870 130E10880 130E10900 130E10980 130E10540 130E10550 130E10560 130E10570 130E10630 130E10530 130E10510 130E10390 130E10400 130E10380 130E10370 130E10360 130E09710 130E09920 Part Number
July 2005 5-145
Part Number Index
Table 1 Part Number Index Part Number 130E11270 130E11390 130E11440 130K54564 130K65510 130K65570 130K65602 130K65951 130K65961 130K65971 130K65981 130K65991 130K66762 130K67080 130K67500 130K67510 130K67520 130K67640 130K67970 130K68441 130K68450 130E81311 Part List PL 7.30 PL 8.26 PL 10.11 PL 10.13 PL 11.118 PL 11.120 PL 9.10 PL 11.30 PL 11.60 PL 11.32 PL 11.62 PL 11.47 PL 11.73 PL 5.15 PL 5.15 PL 5.20 PL 5.20 PL 5.25 PL 5.30 PL 11.12 PL 14.15 PL 14.25 PL 9.17 PL 7.15 PL 11.88 PL 11.48 PL 11.74 PL 11.80 PL 10.11 PL 11.46 PL 11.75 PL 11.72 PL 11.49 130K83340 PL 11.32 PL 11.62 PL 11.73 PL 11.47 152S05100 152S05101 152S05103 152S05104 Parts Lists PL 1.10 PL 1.10 PL 1.10 PL 1.10 413W31054 498K02120 498K03860 498K04052 180K00140 180K00150 300K63850 413W30654 413W30854 180K00092 180K00080 180K00070 162K68270 180K00021 162K65232 162K59980 160K92700 160K92710 160K92750 160K92760 160K92780 160K92790 160K97152 162K59974 Part Number 152S05108 152S05109 152S05110 152S05111 152S06184 152S06200 160K71611
Part Number Index
July 2005 5-146
Table 1 Part Number Index Part Number 498K04120 498K04130 498K04141 498K04151 498K04161 498K04320 498K05031 498K06280 498K07100 498K07210 498K07700 498K08250 498K08260 498K08970 498K09340 498K09570 498K09580 498K09590 498K09600 498K09610 498K09740 498K09750 498K09760 498K09770 498K09810 498K09830 498K09840 498K09850 498K09860 498K09870 498K09880 498K09890 498K09900 498K09930 498K09940 498K09950 498K09960 498K09970 498K09980 498K09990 498K10000 Part List PL 31.10 PL 31.10 PL 31.10 PL 31.10 PL 31.10 PL 31.10 PL 31.12 PL 31.12 PL 31.10 PL 31.10 PL 31.10 PL 31.12 PL 31.12 PL 31.12 PL 31.10 PL 31.10 PL 31.12 PL 31.12 PL 31.10 PL 31.10 PL 31.40 PL 31.10 PL 31.10 PL 31.10 PL 31.10 PL 31.10 PL 31.35 PL 31.40 PL 31.35 PL 31.40 PL 31.35 PL 31.40 PL 31.35 PL 31.35 PL 31.40 PL 31.35 PL 31.40 PL 31.35 PL 31.40 PL 31.40 PL 31.35 Part Number 498K10010 498K10040 498K10050 498K10060 498K10070 498K10080 498K10090 498K10120 498K10130 498K10140 498K10150 498K10160 498K10170 498K10430 498K10500 498K10510 498K10530 498K10540 498K10750 498K10760 498K10780 498K10930 498K10950 498K10980 504K11510 504K11880 600K18710 600K18720 600K37891 600K37901 600K37911 600K37970 600K38010 600K40640 600K40650 600K90390 600K90400 600T02058 600T02133 600T02231 600T02252
July 2005 5-147
Part Number Index
Table 1 Part Number Index Part Number 600T02261 600T91952 604K13411 604K13620 604K16890 604K17672 604K18182 604K18500 604K18510 604K21620 604K24570 604K24580 604K24620 604K24650 604K24930 604K24990 604K30560 604K30581 604K30621 604K30880 604K30910 604K30942 604K31080 604K31340 604K31350 604K31360 604K31370 604K31590 604K31720 655N00118 713W80737 Part List PL 26.10 PL 26.10 PL 31.12 PL 9.17 PL 9.15 PL 9.17 PL 10.10 PL 10.8 PL 31.12 PL 6.10 PL 9.17 PL 31.12 PL 9.15 PL 9.17 PL 6.10 PL 31.12 PL 4.10 PL 4.15 PL 9.15 PL 31.12 PL 9.15 PL 31.12 PL 8.30 PL 16.10 PL 31.12 PL 14.15 PL 31.12 PL 11.36 PL 11.66 PL 11.30 PL 11.60 PL 31.10 PL 31.12 PL 7.10 PL 6.10 PL 26.10 PL 1.10 PL 3.15 PL 3.20 PL 3.11 PL 3.10 Parts Lists 802K48353 802K48360 802K48372 802K48530 802K48582 802K48770 802K48342 802E41680 802K41722 802E42752 802E42770 802E45131 802E45157 802E45161 802K48320 802K48330 802E40463 802E40142 802E19350 802E21711 802E18382 802E18375 802E18362 801K10440 801K20310 801K26142 802E18356 Part Number 715W60000 715W60001 801K10430
Part Number Index
July 2005 5-148
Table 1 Part Number Index Part Number 802K48781 802K54313 802E58301 802E59105 802E59110 802E59171 802E59180 802E59410 802E60111 802K62060 802K62500 802E65830 802E65840 802E66650 802K68831 802K69657 802K70210 802K82481 802K87591 802K87601 802E87650 802K87860 802K87870 802K87880 802K93500 802K93510 806E02590 Part List PL 7.25 PL 7.40 PL 11.82 PL 11.38 PL 11.70 PL 14.20 PL 8.10 PL 11.84 PL 11.82 PL 11.81 PL 8.10 PL 5.20 PL 14.20 PL 7.25 PL 7.25 PL 11.80 PL 11.60 PL 8.11 PL 11.47 PL 11.73 PL 8.10 PL 2.15 PL 2.15 PL 8.20 PL 8.22 PL 11.100 PL 11.100 PL 11.100 PL 2.10 PL 2.10 PL 5.20 PL 5.30 PL 5.25 807E05130 807E05140 807E05150 807E05160 807E05170 807E05180 807E05200 807E05210 PL 10.20 PL 10.20 PL 8.15 PL 8.15 PL 8.15 PL 8.15 PL 10.20 PL 10.15 809E44010 809E43850 809E43860 809E30740 809E30751 809E42861 809E43580 809E25100 809E25550 807E10080 807E10200 807E15650 809E02910 807E09940 807E05680 807E05700 807E06210 807E06462 807E06600 807E09920 807E09930 807E05420 807E05670 Part Number 807E05220 807E05230 807E05240 807E05250 807E05260 807E05270 807E05280 807E05290 807E05300 807E05311
July 2005 5-149
Part Number Index
Table 1 Part Number Index Part Number 809E44151 809E45302 809E46411 809E46511 809E46723 809E46970 809E47190 809E47671 809E48440 809E48830 809E49630 809E53320 Part List PL 11.44 PL 11.32 PL 11.80 PL 11.80 PL 11.36 PL 11.66 PL 11.36 PL 11.66 PL 11.38 PL 11.70 PL 11.47 PL 11.73 PL 11.82 PL 11.88 PL 11.87 PL 11.30 PL 11.60 PL 11.64 PL 11.34 809E53870 809E57390 809E57640 809E57650 809E57680 809E68510 809E69140 809E70160 815E19640 815E21641 826E19240 826E19740 826E20800 826E20970 826E26990 830E47520 Parts Lists PL 8.26 PL 8.25 PL 7.30 PL 7.35 PL 7.30 PL 7.35 PL 26.10 PL 11.48 PL 11.74 PL 8.25 PL 9.20 PL 9.22 PL 8.26 PL 3.11 PL 11.87 PL 16.10 PL 11.30 PL 11.60 PL 7.25 PL 7.40 PL 8.10 PL 11.40 960K20650 960K20980 960K20990 960K21080 960K21110 960K21131 960K21164 960K20412 960K20430 960K20432 960K20490 960K20526 960K20532 960K20542 960K20552 960K12322 960K13101 960K14490 960K20202 960K20400 960K11700 893E80280 893E80290 893E80300 893E80310 893E80320 893E80330 893E80340 960K11540 960K11550 960K11571 Part Number 830E77580 849E21140 849E22090 849E28060
Part Number Index
July 2005 5-150
Table 1 Part Number Index Part Number 960K21260 960K21292 960K21330 960K22182 962K12130 962K12184 962K12190 962K12210 962K17151 962K25641 962K26801 962K26810 962K26821 962K26830 962K26841 962K32880 962K40650 962K41340 Part List PL 11.124 PL 20.10 PL 16.10 PL 3.10 PL 3.20 PL 11.26 PL 6.10 PL 14.25 PL 14.25 PL 3.10 PL 3.20 PL 9.15 PL 9.17 PL 14.10 PL 14.16 PL 14.16 PL 14.15 PL 14.15 PL 1.10 PL 14.20 PL 11.124
July 2005 5-151
Parts Lists
Part Number Index
Parts Lists
Part Number Index
July 2005 5-152
6 General Procedures/Information
GP 1 to GP 9
GP 1 Diagnostics Entry, Facilities and Exit ..................................................................... GP 2 Fault Codes and History Files ................................................................................ GP 3 Service Information ................................................................................................ GP 4 Machine Software .................................................................................................. GP 5 Portable Work Station and Tools ........................................................................... GP 6 Screw Usage.......................................................................................................... GP 7 Miscellaneous Checks ........................................................................................... GP 8 Special Tools and Consumables ........................................................................... GP 9 IOT PWB Spare Parts Strategy ............................................................................. 6-3 6-7 6-9 6-11 6-18 6-20 6-21 6-22 6-23 6-25 6-27 6-28 6-29 6-30 6-31 6-32 6-33 6-34 6-35 6-48 6-51 6-53 6-53 6-54 6-55 6-55 6-56 6-58 6-58 6-59 6-71 6-87 6-101 6-115
Diagnostic Codes dC131f

dC131f Fax Country Dependant NVM Values (4 of 5) .................................................... 6-129 6-143 6-156 6-159 6-159 6-160 6-161 6-173 6-174 6-177 6-177 6-178 6-179 6-187 6-188 6-188 6-189 6-190 6-191 6-191 6-192 6-192
Diagnostic Codes dC131g to dC132

dC131g Fax Country Dependant NVM Values (5 of 5) ................................................... dC132 NVM Initialisation .................................................................................................
Diagnostic Codes dC305 to dC905

dC305 UI Test ................................................................................................................. dC312 Network Echo Tests............................................................................................. dC314 Network Connectivity Tests ................................................................................. dC330 Component Control.............................................................................................. dC502 DADH Width Guide Calibration Procedure .......................................................... dC604 Registration Setup Procedure.............................................................................. dC606 Internal Print Test Patterns .................................................................................. dC640 Video Path Diagnostics........................................................................................ dC905 TC Sensor Calibration .........................................................................................
GP 10 to GP 18
GP 10 How to Check a Motor ......................................................................................... GP 11 How to Check a Sensor ....................................................................................... GP 12 How to Check a Solenoid or Clutch ..................................................................... GP 13 How to Check a Switch ........................................................................................ GP 14 How to Switch Off the Machine or Switch On the Machine.................................. GP 15 How to Set the Machine Configuration ................................................................ GP 16 How to Safely Lift or Move Heavy Modules ......................................................... GP 17 High Frequency Service Items............................................................................. GP 18 Machine Lubrication .............................................................................................
GP 40
GP 40 Glossary of Terms, Acronyms and Abbreviations ................................................
Change Tags
Tags ................................................................................................................................ Processor Tags ............................................................................................................... DADH Tags ..................................................................................................................... Finisher (2K LCSS) Tags ................................................................................................ Finisher (1K LCSS) Tags ................................................................................................ Finisher (HCSS) Tags ..................................................................................................... Finisher (HCSSBM) Tags................................................................................................ Network Controller Tags.................................................................................................. Fax Tags .........................................................................................................................
GP 20 to GP 25
GP 20 Paper and Media Size Specifications .................................................................. GP 21 Installation Space Requirements ......................................................................... GP 22 Electrical Power Requirements............................................................................ GP 23 Environmental Data ............................................................................................. GP 24 Memory Resources .............................................................................................. GP 25 First Copy / Print Out Time and Power On / Off Time..........................................
Diagnostic Codes dC001 to dC131b

dC001 Reset Auditron Master PIN.................................................................................. dC104 Modal Usage Counters ........................................................................................ dC109 Embedded Fax Protocol Report .......................................................................... dC111 Tag Matrix............................................................................................................ dC131 NVM Read/Write.................................................................................................. dC131a NVM Tables Chain 1 to 10 ................................................................................ dC131b NVM Tables Chain 12 to 28 ..............................................................................
Diagnostic Codes dC131c

dC131c Fax Country Dependant NVM Values (1 of 5) ...................................................
Diagnostic Codes dC131d

dC131d Fax Country Dependant NVM Values (2 of 5) ...................................................
Diagnostic Codes dC131e

dC131e Fax Country Dependant NVM Values (3 of 5) ...................................................
July 2005 6-1
General Procedures & Information
July 2005 6-2
GP 1 to GP 9
GP 1 Diagnostics Entry, Facilities and Exit

Purpose
This procedure describes the items that follow: How to Enter Diagnostics. Diagnostic Menu. How to Exit From Diagnostics. How to Enter the Service Copy Mode.
1. 2. 3.
dC104 Modal Usage Counters. dC111 Tag Matrix. dC606 Internal Print Test Patterns. Touch the Exit button to exit from the dC procedures. Touch the Call Closeout button to exit diagnostics. When the Call Closeout window is displayed, the options that follow are available: Reset All Counters. The default is No. If the Yes button is touched, the counters that follow are reset: Faults. Last 40 faults. Total Images made after the last service call.
How to Exit From Diagnostics
NOTE: When the diagnostic mode is entered, all existing copy jobs are cancelled. If a network controller is installed, then the screen message indicates Offline. When the exit from diagnostics is performed, the screen message indicates Online.
Procedure
How to Enter Diagnostics NOTE: If a foreign interface is installed, diagnostics entry from the features screen is allowed when the user number is known. If the user number is not known, select the job status or machine status screen to enter diagnostics. 1. 2. 3. Switch on the machine, GP 14. When the machine is in the ready state, press and hold the # key, then press the Access key. Enter the password (default is 1934). Touch the Enter button on the UI. NOTE: Press the C Key to clear an incorrect entry. Three incorrect entries cause the entry screen to lock for three minutes. 4. Select the correct tab from the Diagnostic screen, refer to Table 1. 4.
Reboot copier. The default is Yes. Image processor, IOT, scanner, GUI, DADH, tray 1 and 2 assembly, HCF and Finisher are rebooted. Touch the No button if the machine reboot is not needed. NOTE: If the machine is not rebooted, the exit time from diagnostics is decreased.
Reboot Network Controller. The default is No. If the Yes button is touched, the network controller is reset.
Touch the Closeout button to complete the exit procedure.
How to Enter the Service Copy Mode The Service Copy Mode allows customer copy screens for copy jobs when the items that follow are enabled: Auditron. Foreign interface. Job based accounting. For the configurations with a network controller, the screen message Offline appears. The customers online or offline state is stored in NVM and restored when the system exits the Service Copy Mode. Press and hold the # button, then press the Access button. Enter the password for the Service Copy Mode, (default is 4391). Touch the Enter button on the UI. Make the copy jobs that use the customer copy screens. NOTE: All counters operate normally. While in the Service Copy Mode, there is no access to the Tools Pathway or Diagnostic Mode. NOTE: If the UI is not active for more than 60 seconds, the screen returns to the diagnostics screen. 4. To return to the diagnostics screen, press and hold the # button, and then press the Access button.
Diagnostic Menu The Diagnostic Routines screen gives access to the diagnostic menu, refer to Table 1. The diagnostic routines available are given below: Copier routines: dC131 NVM Read/Write dC132 NVM Initialisation - Copier. dC305 UI Test. dC330 Component Control. dC502 DADH Width Calibration. dC604 Registration Setup. dC640 Video Path Diagnostics. dC905 TC Sensor Calibration. dC109 Embedded Fax Protocol Report. dC132 NVM Initialisation - Network dC312 Network Echo Test. dC314 Network Connectivity Tests. dC001 Reset Auditron Master Pin.
When the machine is in the Service Copy Mode, the statements that follow are true:
1. 2. 3.
Network routines:
Other routines:
July 2005 6-3
GP 1
Table 1 Diagnostic screen menu 1st Level Service Info GP 3 dC Routines 2nd Level Software Versions Billing Counters Machine Serial No.: Images Since Last Call: Network IP Address: 3rd Level Display Current Billing Counters Modify Displayed Billing Counters Full Network IP Address value: Fault Chain dC131 NVM Read/Write 4th Level 01 Standby Power 02 Mode Selection UI 03 Machine Run Control 04 Start Print Power 05 Document Transport 06 ROS 07 Paper Supply 08 Paper Feed and Transports 09 Xerographic 10 Copy Transports 11 Sorter/Mailbox 12 Finisher/DFA 13 Transition Module 14 RIS 15 IPS1 16 Network Controller 17 Disk Operation 18 Connectivity 19 Video Image Manipulation 20 Fax 21 RDT 22 Main Controller Module 01 Standby Power 02 Mode Selection UI 03 Machine Control 06 ROS 07 Paper Supply 08 Paper Feed/Trans 09 Xerographic 10 Copy Trans/Fusing 12 Finisher/DFA 5th Level NOTE: Only the categories for the installed options are displayed. -
System Administrator Passcode Fault Counters Copier Routines -
Fault History GP 2 Last 40 Faults
NOTE: Refer to GP 4 Machine Software. 05 Document Transport
GP 1
July 2005 6-4
Table 1 Diagnostic screen menu 1st Level 2nd Level 3rd Level dC132 NVM Initialisation - Copier... dC305 UI Test... dC330 Component Control... dC502 DADH Width Calibration... dC604 Registration Setup... dC640 Video Path Diagnostics... dC905 TC Sensor Calibration... Network Routines dC132 NVM Initialisation - Network dC312 Echo Test 4th Level 13 Transition Module 14 RIS 15 Image Process Sys 17 Disk Operation 19 Video Image Manip 20 Facsimile All Copier NVM SA/KO Dust Off System Counters Dust Off User Interface Button Test Audio Tone Test LED Indicator Test Touch Area Test Display Pixel Test Video Memory Test Communications Self Test Reset User Interface Application Checksum Verification IOT Registration Side 1 IOT Registration Side 2 Scanner Registration Document Handler Registration EPC Memory test Scanner Video Test 5th Level -
NOTE: Refer to GP 4 Machine Software. Machine Variable NVM
Network Controller/image processing PWB Test All Network NVM Variable NVM Configuration NVM TCP/IP Novell NetBIOS/NetBEUI AppleTalk Internal. - Tests internal IP stack and hosts file. Network. - Tests the Network to find other IP hosts. Internal. - Tests the internal Novell stack and driver. Network. - Tests the Network to find the other IPX devices. Network. - Tests the Network to find the other NetBIOS devices. Network. - Tests the Network to find the other AppleTalk devices.
July 2005 6-5
GP 1
Table 1 Diagnostic screen menu 1st Level 2nd Level Other Routines Fax Routines 3rd Level dC314 Network Connectivity Test... dC001 Reset Auditron Master PIN dC104 Modal Usage dC111 Tag Matrix... dC606 Print Test Patterns... dC109 Embedded Fax Protocol Report dC131 NVM Read/Write dC132 NVM Initialisation dC330 Component Control 4th Level Internal TCP/IP TCP/IP Novell or IPX NetBIOS/NetBEUI AppleTalk 5th Level -
GP 1
July 2005 6-6
GP 2 Fault Codes and History Files

Purpose
To explain the fault code structure and describe fault history contents. Chain Code 12 14 15 16 19 20 22 -
Table 1 Function and fault code prefixes Function Offsetting catch tray Raster input scanner (RIS) Image Processing System (IPS1) Network controller Video image manipulation Facsimile (FAX) Main controller module
Description
To access some history files from the UI, refer to Machine Status Button Fault History. To view all the machine fault history, clear the last 40 faults, or reset each of the fault counters, refer to Diagnostics Fault History. NOTE: Network controller fault history logs are available via the PWS. 1. 2. 3. For information on fault codes, refer to Function, Fault, Component and Status Codes. For information on status codes, refer to OF4 Status Codes and Messages RAP.
Procedure
Enter diagnostics, GP 1. Select Fault History. Select Last 40 Faults or Fault Counters button as appropriate and follow the on screen instructions. Link Code 000 to 099 100 to 199 200 to 299 300 to 399 400 to 499 500 to 599 600 to 699 700 to 799 800 to 899 900 to 999
Table 2 Fault and control code suffixes Description Output Jams System timing Controls Spare or overflow Status codes Xerographic copy/print quality Non-declared defects Optional use Operator messages
Function, Fault, Component and Status Codes

Refer to: Table 1 Function and fault code prefixes. Also known as the chain code. Table 2 Fault and control code suffixes. Also known as the link code. Table 3 Finisher fault code and status code suffixes. Also known as the extension code. 07 - The fault is located in the function chain Paper supply, Table 1. 345 - Because this starts with 3, it is a Controls code, Table 2. The 4 and the 5 are sequence numbers and have no other significance.
For example. Displayed code 07-345 - Tray 1 Out of Service:
NOTE: Where possible, the component related fault codes are the same as the component control codes. Suffix No. 65 Table 1 Function and fault code prefixes Chain Code 01 02 03 04 05 06 07 08 09 10 11 Function Standby power User interface mode selection Machine run control Start print power Document transport Raster output scanner (ROS) Paper supply Paper feed and transports Xerographic Fusing Finisher 110 120 130 170
Table 3 Finisher fault code and status code extensions Finisher Identifier OCT 2K LCSS 1K LCSS HCSS HCSS BM
NOTE: The Finisher status code extensions are not normally visible.
Machine Status Button Fault History

The most recent fault and status codes can be displayed on the UI by pressing the Machine Status button. Touch the Fault tab on the UI, then touch, as appropriate: All Faults. Active Messages - status codes and a status message. Event Log.
July 2005 6-7
GP 2
Diagnostics Fault History

Description The diagnostics Fault History window contains two options: 1. 2. Last 40 faults - Displays the last 40 faults in time or code order. Displays a selected fault in detail. Permits deletion of the entire history file. Fault Counters - Displays the title buttons for the faults separated into chains. Selection of a chain will display the fault detail. NOTE: Categories that do not exist on the machine will not be displayed. When a paper jams fault chain is selected and the OK button is touched, the details will be shown for the selected chain. A Rate button is displayed. Touch the Rate button to show the jam rate per million sheets fed (fault counter x 1 000 000 divided by sheets fed).
GP 2
July 2005 6-8
GP 3 Service Information
Purpose
To provide machine hardware and software information.
Output Device Pre-collation RAM Image Disc Fax Foreign Interface Device Network Controller Network Controller RAM USB Printer Port Scanning Card Machine Software Versions Scanner and Image Processor Image Output Terminal User Interface Network Controller Document Handler Fax Output Device
Service Information From The Diagnostic Screen

Enter Diagnostics, GP 1, select the Service Information tab. This gives the following options: Machine Serial Number. See Machine Serial Number Images Since Last Call Network IP Address System Administration Passcode Software Versions System Set SIP Bootcode Software Upgrade SIP Application SIP IPP Network Controller GUI Bootcode GUI Application Document Handler Application GUI VxWorks GUI Software Upgrade Output Device Application Image Output Terminal Bootstrap Image Output Terminal Bootloader Image Output Terminal Application Scanner Application Tray 3 and 4 PFM Product Code Primary Build
Machine Serial Number

The machine serial number is also on the machine TAG label. The serial number for the US markets is in the format XXX ###### #. Where XXX is the product code (see Product Code). ###### is the serial number. # is the model code. The serial number for the XE markets is in the format XXX ### ###### #. Where XXX is the product code (see Product Code). ### is the manufacturing location code. ###### is the serial number. # is the check digit.
Billing Counters
Primary build machines are supplied as CopyCentres. Configuration changes to faster speeds, output modules, Workcentre and Workcentre Pro configurations are carried out as secondary build upgrades. URU: CopyCentre DC, 32 PPM, Platen, Stand, 198 to 264VAC. URV: CopyCentre DC, 32 PPM, DADH, Stand, 198 to 264VAC. URW: CopyCentre DC, 32 PPM, DADH, HCF, 198 to 264VAC. URV: CopyCentre DC, 38 PPM, Platen. Stand, 198 to 264VAC. UTC: CopyCentre DC, 38 PPM, DADH. Stand, 198 to 264VAC. UTD: CopyCentre DC, 38 PPM, DADH, HCF, 198 to 264VAC. UTE: CopyCentre DC, 45 PPM, Platen. Stand, 198 to 264VAC. UTF: CopyCentre DC, 45 PPM, DADH, Stand, 198 to 264VAC. UTG: CopyCentre DC, 45 PPM, DADH, HCF, 198 to 264VAC. URK: CopyCentre DC, 55 PPM, DADH, HCF, 198 to 264VAC. URM: CopyCentre DC, 65 PPM, DADH, HCF, 198 to 264VAC.
Service Information From The UI Machine Information Tab

Press the machine information key to the right of the UI to display the machine information tab. This gives the following options: Machine Details Customer Support System Configuration Supplies Number Machine Serial Number. See Machine Serial Number Current System Software Version Machine Hardware Options Configuration Paper Supply
July 2005 6-9
GP 3
URN: CopyCentre DC, 75 PPM, DADH, HCF, 198 to 264VAC. URL: CopyCentre DC, 55 PPM, DADH, HCF, 102 to 140VAC, (For US government sites in Europe). URP: CopyCentre DC, 32 PPM, Platen, Stand, 102 to 140VAC. URR: CopyCentre DC, 32 PPM, DADH, Stand, 102 to 140VAC. URT: CopyCentre DC, 32 PPM, DADH, HCF, 102 to 140VAC. UTV: CopyCentre DC, 55 PPM, DADH, Stand, 102 to 140VAC. UTU: CopyCentre DC, 65 PPM, DADH, HCF, 102 to 140VAC.
Secondary Build Upgrades UYN: 2K LCSS ULV: 1K LCSS PRY: HCSS UTW: HCSS BM WCG: Postscript PWM: 256 DRAM VYV: WorkCentre 32 VYW: WorkCentre Pro 32 WCD: CopyCentre 38 VYY: WorkCentre 38 WCC: WorkCentre Pro 38 WCE: CopyCentre 45 WCH: WorkCentre 45 WCK: WorkCentre Pro 45 WCM: WorkCentre 55 WCN: WorkCentre Pro 55 WCR: WorkCentre 65 WCT: WorkCentre Pro 65 WCU: CopyCentre 75 WCV: WorkCentre 75 WCW: WorkCentre Pro 75 VTN: FreeFlow Standard VTP: FreeFlow Professional WLK: FreeFlow Extra 5 Licence WLL: FreeFlow Extra 15 Licence WLM: FreeFlow Extra 50 Licence
GP 3
July 2005 6-10
GP 4 Machine Software
Purpose
To provide machine software information and to show how to load software.
NOTE: If a component is installed that has a later version of software than the software set on the network controller, at machine startup the software on the new component will be downgraded. Common Upgrade Behaviour Once an upgrade has been initiated the image processor will instruct all connected platforms to go into software upgrade mode and will reboot itself into software upgrade mode. Progress and errors are displayed on the GUI screen (and on the PWS software upgrade tool screen if this is used). When the upgrade is complete the image processor will reboot the whole machine. The SCD is updated on successful completion of the upgrade.
Description
Software sets are compilations of the various software modules and together with a SCD (software compatibility database) are bundled into a DLM or UGD file available on a CD. There are four methods of upgrading the machine software. Refer to Software Loading Procedure. Refer to the items that follow for additional information about machine software: Modules Software Compatibility Database (SCD) Common Upgrade Behaviour Software Loading Procedure Software Loading Progress
Software Loading Procedure

Initial Requirements Before software is loaded, ensure that the machine is in a fully operational condition. Any active faults or jams must be resolved before starting this procedure. NOTE: The procedure will take approximately 30 minutes. If the software loading procedure fails, go to OF5 Boot Up Failure RAP.
Modules A software module is defined as a programmable piece of software existing as a file in its own right. Software modules reside on hardware modules. Hardware modules that contain firmware and cannot have software upgrades loaded are: Scanner. Paper feed module. High capacity feeder. NOTE: The software on the scanner, paper feed module or high capacity feeder can only be upgraded by installing a newer version of the relevant PWB on each hardware module. Software Compatibility Database (SCD) The SCD is used to describe the machine system software. The SCD comprises of the system software version, in the format W.XX.YYY.ZZZ and a list of software versions for the different modules. It can be described as follows: W - is the platform. XX - is the field for major changes. YYY - is the field for minor changes. ZZZ - is for spar fixes.
Refer to the software loading options: CopyCentre Software Loading Software Loading Via the Customers Network Software Loading From the PWS Software Loading Using AltBoot Software Loading Progress
Procedure CopyCentre There is one method to load software onto the CopyCentre. The software is bundled in a UGD file. Refer to CopyCentre Software Loading. WorkCentre and WorkCentre Pro There are three methods to load software onto the WorkCentre and WorkCentre Pro:
NOTE: The system software version is displayed on the UI under Machine Details. The primary function of an SCD is to ensure that all software on the machine is compatible.
1. 2.
Use the customers network. The software is bundled in a DLM file. Refer to Software Loading Via the Customers Network. Use a PWS to download the software from a CD or the PWS hard disk drive to the machine. The software is bundled in a DLM file. Refer to Software Loading From the PWS. Use a PWS to perform an alternate boot of the network controller. This procedure must only be performed if the software on the network controller has become corrupt. Refer to Software Loading Using AltBoot.
When a machine without a network controller is switched on, the image processor compares its SCD with the software in the hardware modules. If the software is not compatible, the image processor requests a software upgrade. The software upgrade is done from the PWS. A software upgrade may be requested if a new hardware module is installed. When a network controller is fitted, the software in each hardware module is checked, at startup, from the SCD on the network controller. If necessary, a software upgrade or downgrade is instigated by the network controller.
3.
July 2005 6-11
GP 4
CopyCentre Software Loading Perform the following: 1. 2. Use a USB cable, PL 26.10 Item 5 to connect the PWS to the USB port at the rear of the image processing module, (32-55 ppm) PL 3.20 Item 1, (65-75 ppm) PL 3.10 Item 1. Refer to the read me file supplied on the CD for the software loading procedure. NOTE: The read me file is contained in the same folder as the software upgrade file. 3. The progress of the software loading procedure will be displayed on the UI. For more information, refer to Software Loading Progress. NOTE: The forced upgrade button on the PWS software upgrade tool must be selected when reinstalling the same level of software. Software Loading Via the Customers Network The software is loaded via the customers network. As the software loading instructions are subject to change, a read me file is available at the same location as the software. Refer to the read me file for the software loading procedure. The progress of the software loading procedure will be displayed on the UI. For more information, refer to Software Loading Progress. If the machine does not go into the software loading procedure, check the following: The relevant cabling to the machine. The functionality of the PC being used to perform the procedure. 7. 6. 3. 4. 5.
k.
If any settings have been changed, it will be necessary to reboot the PWS.
Switch on the machine, GP 14. Disconnect the ethernet cable from the network controller. Connect the ethernet crossover cable, PL 26.10 Item 6 between the network controller and the PWS. If the web browser on the PWS is set to use a proxy server, it will not connect to the machines web page. Perform the following: a. b. c. d. e. Open the web browser on the PWS. Select Tools, then select Internet Options. Select the Connections tab. Click on the LAN settings button. The LAN settings dialog box will now be displayed. The Use a proxy server for your LAN box should not be checked.
Open the web browser. Enter the machines IP address in the web browsers Address field, then press the enter key. The machines web page will open. NOTE: Refer to the configuration report for the machines IP address.
8. 9.
In the machines web page, click on the Properties tab. Open the Services folder, then the Machine Software folder.
10. Select Manual Upgrade. The Administration dialog box will open. 11. Login as the administrator, i.e. Login: Admin. Password: 1111. 12. Click the browse button in the middle of the screen. 13. Browse to the correct location of the DLM file. If using the System Software CD, the dlm file will be located at:\Inst\ #_##_##(software level) \ ST \ Upgrade. Select the dlm file, then click open. 14. Click on the large green software installation button. 15. After a few minutes, the DLM appears in the machines print queue. The upgrade will begin in approximately 10 minutes. The progress of the software loading procedure will be played on the UI. For more information, refer to Software Loading Progress. 16. When the upgrade has completed, the machine will reboot automatically. NOTE: When the machine reboots, the connection to the machines web page will be lost. 17. After the machine has rebooted, a configuration report will be printed. Check the software version against the software version in the machine details screen on the user interface. 18. Compare the configuration reports. Ensure that the configuration report generated after the upgrade shows the same machine configuration as before the upgrade. 19. If the proxy server setting on the PWS was changed, return the setting to the original value.
Software Loading From the PWS Perform the following: 1. 2. Print a copy of the latest configuration report. Set the proxy server setting on the PWS. Perform the following: a. b. c. d. e. f. Open Start / Control Panel/Network and Internet Connections / Network Connections/Local Area Connections. Open Local Area Connection. In the General tab, click on the properties button. Highlight the Internet Protocol (TCP / IP) icon. Click on the Properties button. Select Use the following IP address. NOTE: Before changing the proxy server settings, record the original IP address and Subnet mask. The original settings are reset at the end of this procedure. g. Refer to the configuration report for IP address of the machine. Set the IP address of the PWS one number higher than the machine. For example, if the IP address of the machine is 192.168.196.112, set the IP address of the PWS to 192.168.196.113. Refer to the configuration report for Subnet mask of the machine. Set the Subnet mask of the PWS to the same as the Subnet mask of the machine. NOTE: A default gateway setting is not required. i. j. Click on OK to close the properties dialog box. Click on OK to close the Local Area Connection Properties dialog box.
h.
GP 4
July 2005 6-12
Software Loading Using AltBoot CAUTION The AltBoot procedure erases the customer Optional Services (Network Scanning; E-Mail; Internet Fax; Network Accounting; Server Fax; Hard Disk Overwrite; Xerox Standard Accounting (XSA). Check with the customer, that they have the necessary codes to enable their Optional Services and they can restore any configuration information for the installed options. NOTE: After this procedure, the machines NVM values will be reset to default. If necessary, perform a NVM Save and Restore. Refer to GP 5 Portable Work Station and Tools. To restore the XSA data, use the customers XSA data backup (clone) file on the customers PC. Refer to the Customer Administrators Guide CD. PWS Configuration NOTE: This procedure will vary, dependent on which version of Windows is being used. NOTE: It may be necessary to record the current network settings if they are being used by another application. 1. 2. If possible, print a copy of the latest configuration report. Set the proxy server setting on the PWS. Perform the following: a. b. c. d. e. f. Open Start / Control Panel / Network and Internet Connections / Network Connections / Local Area Connections. Open Local Area Connection. In the General tab, click on the properties button. Highlight the Internet Protocol (TCP / IP) icon. Click on the Properties button. Select Use the following IP address. NOTE: Before changing the proxy server settings, record the original IP address and Subnet mask. The original settings must be reset at the end of this procedure. g. Refer to the configuration report for IP address of the machine. Set the IP address of the PWS one number higher than the machine. For example, if the IP address of the machine is 192.168.196.112, set the IP address of the PWS to 192.168.196.113. Refer to the configuration report for Subnet mask of the machine. Set the Subnet mask of the PWS to the same as the Subnet mask of the machine. NOTE: A default gateway setting is not required. i. j. k. Click on OK to close the properties dialog box. Click on OK to close the Local Area Connection Properties dialog box. If any settings have been changed, it will be necessary to reboot the PWS.
AltBoot Hardware and Software Hardware requirements: PWS, minimum level 8.1. Serial cable, PL 26.10 Item 12 9 way gender changer, PL 26.10 Item 1. Ethernet crossover cable, PL 26.10 Item 6 Correct machine PWS Diagnostic Tools. Linux.netboot - Linux Kernal File. kfs*.gz - Linux Root File System File. *.dim - Image File.
Software requirements:
These files are found on the System Software CD. AltBoot Procedure If the BIOS needs updating it will also be necessary to have the following file: Iroot_os-bup.gz_BIOS Upgrade File Before connecting any of the cables it is important to ensure the laptop has IP address assigned to it. This is only an issue if the laptop has never been connected to a network before. If is has not you should look under Control Panel -> Network and dialup Settings -> local Area Connection -> Properties -> Internet Protocol (TCP / IP) Your Control Panel -> Network -> TCP / IP Your network Card depending on which operating system you are using. If not specified then you should enter an IP Address such as 192.168.0.2. NOTE: If using an older operating system you may be asked to reboot at this stage. If you use DHCP and have connected to a network previously there will be no need to change the current setting. It is important to perform the following steps prior to attempting an Ailrtboot: 1. 2. 3. 4. 5. 6. Ensure that the network controller is powered down. Remove the network controller ethernet cable so it is not connected to the local network. Connect the special crossover ethernet cable from the laptop network port to the network controller network port. Connect the null modem serial cable from the laptop serial port to the network controller serial port. Start the AlternateBoot Application. Power on the network controller.
h.
July 2005 6-13
GP 4
AltBoot Process - Stage 1 After a few seconds a message similar to the following will appear: =============================== ALTERNATE BOOT Ver 4.0 =============================== System ID => Xerox Denali v1.00 BIOS ID => American Megatreats Inc. 0701 03/04/2004 Board ID => Celestica Denali P 2 CMY123432000378 uP ID => AMD mobile and Duron (tm) 00800 MHz Main Revision => 4.1.0 =============================== Press any key for the AltBoot menu (05) You have five seconds to press a key in the AltBoot Terminal Window in order to interrupt the normal boot process. It is necessary to do this in order to let the network controller know that we wish to perform an AltBoot. When interrupted the following menu appears in the terminal window:
Option 3, will allow you to run simple diagnostics see AltBoot Process - Diagnostic Menu. Option 4, is used to reboot the network controller if you decide not to AltBoot.
Press key 2 and continue to Stage 2. AltBoot Process - Stage 2 The following menu will be displayed in the AltBoot terminal window: =============================== ALTERNATE BOOT Ver 4.0 =============================== System ID => Xerox Denali v1.00 BIOS ID => American Megatreats Inc. 0701 03/04/2004 Board ID => Celestica Denali P 2 CMY123432000378 uP ID => AMD mobile and Duron (tm) 00800 MHz Main Revision => 4.1.0 =============================== PWS BOOT MENU =============================== 1. 2. Return to Main Menu Download Linux Netboot Image ===============================
=============================== ALTERNATE BOOT Ver 4.0 =============================== System ID => Xerox Denali v1.00 BIOS ID => American Megatreats Inc. 0701 03/04/2004 Board ID => Celestica Denali P 2 CMY123432000378 uP ID => AMD mobile and Duron (tm) 00800 MHz Main Revision => 4.1.0 ===============================
Selection:(1) = > Sect the option: Option 1, will return you to the Main Menu AltBoot Process - Stage 1 Option 2, continues with the AltBoot process.
Press key 2 within 30 seconds to continue. You should now see Download Request appear in the status bar at the bottom left. A file open window will then appear. You should enter the Filename box or use the browse button to select the Linux Kernel file.
MAIN MENU =============================== 1. 2. 3. 4. Continue Boot-Up PWS Boot Diagnostic Menu Reboot System =============================== Selection:(1) = > Select the option: Option 1, will perform a normal boot from the network controller hard disk. Option 2, is used to perform the AltBoot process. Move onto AltBoot -Stage 2
Select Open button. The transfer progress dialog will be displayed. The Progress Bar will display how far it is through the transfer. You can cancel the transfer at any time by pressing the Cancel button. If the download fails or you press Cancel button you will need to choose Options -> Reset Terminal and start again from the AltBoot Hardware and Software. If the transfer completes successfully the Transfer dialog will close automatically and another File Open window appears. You must enter in the Filename box or use the Browse button to select the Linux Root File System File.
GP 4
July 2005 6-14
Select the Open button. The Transfer Progress dialog will be displayed, text scrolls on the AltBoot screen. The Progress Bar displays how far it is through the transfer. You can cancel the transfer at any time by pressing the Cancel button. If the down load fails press the Cancel button you will need to choose Options -> Reset Terminal and start again from the AltBoot Hardware and Software. If the transfer completes successfully the transfer progress dialog will shut automatically. To continue with the AltBoot process see AltBoot Process - Stage 3. AltBoot Process - Stage 3
Select from the list the action you wish to perform: 1. 2. 3. 4. 5. 6. 7. 8. Repair (Recreate) ESS Disk Partitions Display ESS Disk Partition Information Verify ESS Software Reset ESS configuration to defaults Install ESS software Install UK Release Boot ESS disk Quit to shell
Press the 5 key and press the Enter key to continue with the AltBoot Process With option 5 selected the following will appear: The Browse for Folder window will appear ********************************************************************************************************** This window is to allow you to choose the directory for the Disk Image (*.dlm) file. Unlike previous versions of the AltBoot, for this version the exact directory the file resides in, should be chosen. Scroll to the folder (for example Ess) and double click on the folder and leave open. Select OK *********************************************************************************************************** Proceed? (y / n) Press the y key and press the Enter key and continue to AltBoot Process - Stage 5. AltBoot Process - Stage 5 The following menu is displayed in the terminal window. FTP Server IP Address: 192.168.1.50 FTP Server Path:./upgrade FTP Login: anonymous 1) Set FTP Server IP Address 3) Set FTP Login 2) Set FTP Server Path 4) Continue This procedure will repartition the disk and install software. If you are downloading, there is a chance that some or ALL of the systems configuration setting will be lost. Printing a configuration report is strongly recommended before proceeding.
Once that is done there will be some initial start up steps (such as uncompromising utilities) before the next menus appear in the Terminal Window. Received packet from 192.168.1.50. Bringing up loopback interface Hostname: XRX_ 00E0EC129472 IP Address: 192.168.1.51 Netmask: 255.255.252.0 Broadcast: 13.210.240.27 Are these correct (y / n)?
NOTE: Make sure that the Received packet line appeared and that the IP address of the Network Controller is set one digit out from the address that the packet was received from. You should just be able to press y at the prompt and continue, but if the valid netmask is not set you may need press n and change it to something such as the value above. Entering y will take you to AltBoot Process - Stage 4 Entering n will abort the AltBoot Process Press y button and then press the Enter button.
Select the option: AltBoot Process - Stage 4 The following menu will appear in the terminal window: Alternate Boot - compatible from E4.0 onward Option 1, will allow you to enter a different IP address to try and connect to. If detected correctly last time then this address will not need changing. Option 2, allows you to specify a different path for the file transfer. You need to choose this option and set the path to be ./ . Option 3, allows the user name and password used for the file transfer to be changed. This setting does not need to be altered for this version of AltBoot. Option 4, will continue with the AltBoot process.
If an error occurs you will be required to return to the start of the procedure.
Press the key 4 and press the Enter key to continue. The following will then be displayed in the Terminal Window. July 2005 6-15 Select from the list the file you wish to download: General Procedures & Information
GP 4
10 ecnB1920020.2.dlm Select the option number for the update file.dlm
AltBoot Process - Diagnostic Menu When Display Diagnostics Menu is chosen the following menu will appear:
It is possible that there may be more that one file in this list. Ensure that the correct image file is selected. If no files are returned then the wrong directory has been setup and you will be required to close the application and restart the process from cable connections. When the file is selected the partitions will be created. When this has happened the Disk Image transfer will take place. A windows progress dialog will be displayed on the screen while the transfer is occurring. If the transfer fails for any reason it should be possible to press the Cancel button on the progress dialog to abandon it. The file will now be unpacked and installed. This will take several minutes but it is VERY important that the Network Controller is NOT powered down during this stage. Once the files are installed the following messages will appear: Dismounting ESS disk
=============================== ALTERNATE BOOT Ver 4.0 =============================== System ID => Xerox Denali v1.00 BIOS ID => American Megatreats Inc. 0701 03/04/2004 Board ID => Celestica Denali P 2 CMY123432000378 uP ID => AMD mobile and Duron (tm) 00800 MHz Main Revision => 4.1.0 =============================== DIAGNOSTIC MENU =============================== 1. Test Memory Display POST Results Exit Diagnostic Menu Reboot System =============================== Selection:(1) = > 2. 3. 4.
***************************************************************************************************** The machine will now be rebooted *********************************************************************************************************** Press the y key and then press the Enter key to proceed.
Select the options: You should now wait while the network controller reboots. Rebooting will take several minutes and at certain points there will be no indication that the network controller will reboot again during the middle of the process. It should eventually startup and display the following message indicating that it is now working properly. *********************************************************************************************************** **************************ESS System is OPERATIONAL************************************ *********************************************************************************************************** Option1, will perform a memory test, display any errors and then return to this menu. Option 2, will display the results of the Power On Self Test and then reboot the system. Options 3, will return you to the Main Menu in AltBoot Process - Stage 1
Select the required option.
GP 4
July 2005 6-16
Software Loading Progress

During the software loading procedure, a bar chart will be displayed on the UI. The bar chart indicates the progress of the procedure. Figure 1 and Figure 2 show the start and progress of a software upgrade. The screen has the following features: Each of the seven hardware modules has three progress bars assigned. The three progress bars are erase (top), write (middle), verify (bottom). Each of the three progress bars must reach 100% for each hardware module being upgraded before an upgrade is successful. The box to the left of the three progress bars indicate the four conditions during upgrading. White no upgrade is necessary. Flashing black, an upgrade is in progress Solid black, an upgrade has completed Solid grey a module has failed to be upgraded.
When all the boxes are solid black or solid white and the progress bars are 100%, an upgrade has been completed. If a box shows as grey, repeat the upgrade. As part of a successful upgrade the machine will reboot. The machine will reboot once more to restore settings. After this second reboot the machine will function as normal.
Figure 2 Software upgrade in progress
Figure 1 Start of upgrade
July 2005 6-17
GP 4
GP 5 Portable Work Station and Tools

Purpose
To describe the PWS diagnostic tools.
Network Controller Logging

Network Controller Logging is used to enable or disable network controller logging and also retrieve log files for off line viewing. The logging files that follow are stored on the network controller and can be accessed, and with one exception displayed on the PWS: Network controller Process / State Logs - a record of state changes. Network controller Debug Logs / Core Files - a compressed file containing all the log files, cannot be displayed on PWS. It is saved on the PWS as a *.log file for analysis. Event Log - a record of unscheduled events. Shutdown Log - a record of faults serious enough for the network controller to stop working (if the fault does not shut down the network controller before the error can be logged). Error / Warning Log - a record of anomalies that are not serious enough to cause the system to reset. Completed Job Log - a record of the completed jobs.
Description
The PWS Diagnostic Tools are: Alternate Boot Tool. Counter Retrieval. Network Configuration. Network Controller Logging. NVM Save and Restore. Software Upgrade. CAUTION The AltBoot procedure erases the customer Optional Services (Network Scanning; E-Mail; Internet Fax; Network Accounting; Server Fax; Hard Disk Overwrite; Xerox Standard Accounting (XSA). Check with the customer, that they have the necessary codes to enable their Optional Services and they can restore any configuration information for the installed options. The Alternate Boot Tool (AltBoot) is a tool to download the software to the network controller when the software on the network controller has become corrupt. Refer to GP 4 Software Loading Using AltBoot. A diagnostic menu is available in the AltBoot tool. Access to the diagnostic menu is during the AltBoot Process - Stage 1 and select the Diagnostics Menu from the Main Menu. There are three selections on the AltBoot diagnostic menu: 1. 2. 3. Test Memory. Display POST Results. Exit Diagnostic Menu.
Alternate Boot Tool
There is a Status and Results window, and log files can be saved to a *.log text file on the PWS. Enable/Disable Log Files The network controller process/state log files are permanently enabled. The logs that follow can be enabled or disabled as a group using the PWS: CAUTION Enabling these logs will degrade machine performance. NC Debug Logs. Event Log. Shutdown Log. Error / Warning Log. Completed Job Log. NOTE: It is not necessary to keep the PWS connected while selectable logging is enabled.
Select the option number to start the test or to exit from the AltBoot diagnostic menu. NOTE: Do not perform the tests available in the AltBoot diagnostic menu unless instructed to by the service manual.
NVM Save and Restore

NVM Save and Restore is used to save NVM settings to a disk (this would normally be the machine resident diskette) and then restore them to the machine. Previous NVM values can be restored after loading a software set using AltBoot, or if the machines NVM settings are changed. CAUTION When the machine software is upgraded using AltBoot, customer NVM settings are not automatically saved. The customer NVM settings must be saved, then restored using NVM Save and Restore. Procedure 1. 2. Ensure that the PWS is connected to a mains AC power supply. Open the NVM Save and Restore application on the PWS. Follow the instructions.
Counter Retrieval
Use this tool to save the billing counters information to file. The file includes details of registered fault codes, plus a list of the last 40 fault codes.
Network Configuration
Network Configuration is used to manage network systems. This tool displays the state of the network settings
If the PWS suffers a power failure or crash during the procedure, the machine should recover. If the machine has not recovered after 5 minutes, perform the following: 1. 2. Switch on the PWS. Open the NVM Save and Restore application on the PWS. Select the Exit button in the NVM Save and Restore window.
GP 5
July 2005 6-18
3.
Restart the NVM Save and Restore procedure.
Software Upgrade
Software Upgrade is used to upgrade the machine software. When in software upgrade mode the machine will: Go offline. Disable power saver mode. Not respond to activation of the on / off switch. Disable all job features.
On completion of the upgrade the machine will exit the software upgrade mode and reboot. Refer to GP 4 Machine Software.
July 2005 6-19
GP 5
GP 6 Screw Usage
Purpose
To prevent damage to parts that are easily damaged by screws not being installed correctly. Majority of thread is parallel
Procedure
Replacing Existing Screws Always use the correct driver for the type of screw head. Use a nut driver where possible because this gives a better grip on a screw than a slotted or cross-head driver. Take care not to install self-tapping screws into machine-screw holes, or machine-screws into self-tapper holes. When replacing self-tapping screws into plastic components, turn the screw counterclockwise to engage the original thread, then turn the screw clockwise. Do not overtighten. If a new thread is cut, the plastic component will lose the ability to hold the screw as firmly, and eventually not at all. This also applies, to a lesser degree, to metal components. NOTE: Reverse the direction of turn for left-hand threads. The same method can be usefully applied to machine thread screws and nuts to avoid cross threading. Inserting a Screw into an Unthreaded Hole Some new components are supplied with fastening holes that do not have the screw thread pre-cut. It is the insertion of the first screw into the hole that forms the thread. CAUTION Use the following procedure to avoid broken screws and damaged holes: 1. Ensure that the screw is a thread forming screw, refer to Figure 1. 2. 3. 4. 5. 6. Tapered end to thread
Three or four lobes on the end of the thread
Figure 1 Thread forming screw If the screw that is used to fasten the component does not appear to be a thread forming screw, temporarily use a thread forming screw from another location on the machine. Do not assemble the new part into the machine yet, form the screw threads first. Use the correct screw driver or nut driver to ensure a good grip on the head of the screw. Using a moderate axial force, insert the screw to form the thread in the hole, then remove the screw. Repeat step 4 as necessary until all fastening holes in the new component are threaded Assemble the component on the machine.
GP 6
July 2005 6-20
GP 7 Miscellaneous Checks
Purpose
To indicate which types of problems to look for when checking or inspecting parts of the machine.
Secure E-clips and other retainers. Contamination. Misalignment. Rotates without binding.
Shafts
Procedure
1. 2. Assess the fault. Is the part broken, too loose, too tight. Check if it needs cleaning or lubricating. Check the items under the appropriate heading that follows: Free movement. Damage Contamination. Wear. Damage. Contamination. Wear. Damaged teeth. Correct tension. Contamination of tension rollers and support shafts. Contamination. Chips or cracks. Wear. Misalignment. Free movement. Missing fingers. Damage. Contamination on the fingers, rollers or on the pivot shaft. Continuity. Short-circuits caused by physical damage or contamination of conductors, terminals or connectors. Overheated insulation. Damaged insulation near moving parts and sharp edges. Pin and receptacle damage on connectors. Flats. Tears. Contamination.
Actuators
Bearings
Drive Belts
Gears
Gravity Fingers and Stripper Fingers
Harnesses and Wiring
Rollers
July 2005 6-21
GP 7
GP 8 Special Tools and Consumables

Description
Refer to the following:
WARNING
Wear protective gloves when using solvents and cleaning agents, PL 26.10 Item 10. Antistatic fluid, PL 26.10 Item 19. Cleaning agent. General protection. PWS to network controller. Cleaning agent. Electrical cheat for PJ151. General cleaning. Optics cleaning. General cleaning. PWS to network controller. Lubrication for plastic gears and components. PWS to network controller. Disposable gloves, PL 26.10 Item 10. Ethernet crossover cable, PL 26.10 Item 6. Film remover, PL 26.10 Item 4. Finisher bypass harness, PL 26.10 Item 7. Formula A cleaning fluid, PL 26.10 Item 2. Lens and mirror cleaner, PL 26.10 Item 9. Micro fiber wiper, PL 26.10 Item 13. 9 way gender changer/null modem adapter PL 26.10 Item 1. Plastislip grease, PL 26.10 Item 8. Serial cable, PL 26.10 Item 12. Staple cartridge, PL 26.10 Item 11. Test pattern, A3/11X17, PL 26.10 Item 14. IQS 1 Solid Area Density and IQS 2 Background. IQS 1 Solid Area Density and IQS 2 Background. IQS 1 Solid Area Density and IQS 2 Background. IQS 1 Solid Area density. IQS 2 Background. PWS (portable work station) to image processing PWB. Test pattern, A4, PL 26.10 Item 15. Test pattern, 8.5 X 11, PL 26.10 Item 16. Test pattern, solid area density scale, PL 26.10 Item 17. Test pattern, visual scale, PL 26.10 Item 18. USB cable, PL 26.10 Item 5.
GP 8
July 2005 6-22
GP 9 IOT PWB Spare Parts Strategy

Purpose
To describe the spare parts strategy for the IOT PWB.
General
At manufacture the 32-38 ppm machine will be built with a IOT PWB which is unique to this speed of machine. Refer to Figure 1. The spare parts strategy is to only have one universal IOT PWB, to be used across the complete speed range of the machines. Refer to Figure 2. The difference is that the spared universal IOT PWB will have PJ64 which is for the scorotron auto cleaning and is used on 45-75 ppm machines only. It will also have PJ33 which is for the cooling fans in the front door of the 65-75 ppm machines only. These two PJs are not used on the 32-38 ppm machines.
Figure 2 Universal IOT PWB
Figure 1 IOT PWB on 32-38 ppm machines
July 2005 6-23
GP 9
GP 9
July 2005 6-24
GP 10 How to Check a Motor

This procedure describes how to check the motors that follow: Two Wire DC Motors. Four Wire Stepper Motor Six Wire Stepper Motor.
Six Wire Stepper Motor Go to Flag 5. Disconnect PJF. Check the +24V supply and the motor on pulses when the component control code for the motor is entered. Go to Flag 4. Disconnect PJD. Check the +24V, +5V and 0V supplies. Go to Flag 4. Check the clock pulses. Go to Flag 4. Check that the signal on PJD pin 13 changes when the component control code for the motor is entered. Check the wiring and the connectors for the motor circuit. 01G +24V Distribution RAP. 01E +5V distribution RAP. 01B 0V Distribution RAP. REP 1.2 Wiring Harness Repairs.

Switch off the electricity to the machine, GP 14. Disconnect the power lead from the customer supply while tasks are performed that do not need the electricity. The electricity can cause the death or injury of persons. The moving components can cause the injury of persons. 1. 2. 3. Check that the motor is free to rotate. Check that all the motors mechanisms are clean, free to move and lubricated correctly. Enter the component control code for the motor, refer to dC330. If the motor does not run correctly, perform the correct procedure that follows: Two Wire DC Motors. Four Wire Stepper Motor. Six Wire Stepper Motor.
References:
NOTE: The voltages, PJ numbers, pin numbers and PWB names shown are an example only. Go to the circuit diagram in the RAP for the correct information. NOTE: For the motors supplied through the IOT PWB, refer to the OF7 IOT Diagnostics RAP. Two Wire DC Motors Go to Flag 2. Disconnect PJB. Check that +24V is measured when the component control code for the motor is entered. Go to Flag 1. Disconnect PJA. Check for +24V on the LVPS. Go to Flag 3. Disconnect PJC. Check that the signal changes on the IOT PWB when the component control code for the motor is entered. Check the wiring and the connectors for the motor circuit. 01G +24V Distribution RAP. 01B 0V Distribution RAP. REP 1.2 Wiring Harness Repairs. Go to Flag 6. Disconnect PJH. Check the motor on pulses on the harness when the component control code for the motor is entered. Go to Flag 6. Disconnect PJJ. Check the motor on pulses on the harness when the component control code for the motor is entered. Check the wiring and the connectors for the motor circuit. 01G +24V Distribution RAP. 01B 0V Distribution RAP. REP 1.2 Wiring Harness Repairs.
References:
Four Wire Stepper Motor
References:
July 2005 6-25
GP 10
GP 10
July 2005 6-26
GP 11 How to Check a Sensor

Description
Use this procedure to check the operation of all types of sensor. NOTE: The circuit diagram, Figure 1 shows a flag sensor. Some sensors have a resistor within the sensor, other sensors require a resistor is on the PWB. The resistor decreases the voltage to the sensor LED. NOTE: The voltages, PJ numbers, pin numbers and PWB names shown are an example only. Go to the circuit diagram in the RAP for the correct information.

Switch off the electricity to the machine, GP 14. Disconnect the power lead from the customer supply while tasks are performed that do not need the electricity. The electricity can cause the death or injury of persons. The moving components can cause the injury of persons. Perform the steps that follow: 1. 2. 3. 4. 5. Make sure that the sensor is installed correctly. Clean the sensor and the area around the sensor. If a flag actuator is installed, check that it has free movement. Check that the paper path is clear. If the sensor activates by a surface that reflects, check that the surface is clean. Also make sure that there is not an obstruction between the sensor and the surface. Figure 1 Circuit diagram
Quick Sensor Check

Enter the component control code for the sensor, refer to dC330. Activate the sensor. If the display changes, the sensor operates correctly. If the display does not change, perform the procedure.
Procedure
Go to Flag 1. Disconnect PJA. Check for +3.3V and 0V at PJA on the harness. Go to Flag 2. Disconnect PJC. Check the wiring and the connectors for the sensor circuit. Go to Flag 2. Check for +3.3V and 0V at PJC on the IOT PWB. If necessary, install new components or repair the wiring. 01B 0V Distribution RAP. 01D +3.3V Distribution RAP. REP 1.2 Wiring Harness Repairs.
References:
July 2005 6-27
GP 11
GP 12 How to Check a Solenoid or Clutch

Description
Use this procedure to check a clutch or solenoid.

Switch off the electricity to the machine, GP 14. Disconnect the power lead from the customer supply while tasks are performed that do not need the electricity. The electricity can cause the death or injury of persons. The moving components can cause the injury of persons. 1. 2. For a clutch, check that the mechanical components are clean, free to move and lubricated correctly For a solenoid, check that the armature is free to move and the mechanical components are free to move.
Procedure
NOTE: The voltages, PJ numbers, pin numbers and PWB names shown are an example only. Go to the circuit diagram in the RAP for the correct information. NOTE: When a solenoid is energized in diagnostics, armature movement is seen. When a clutch is energized in diagnostics, the sound of the clutch action is heard. If possible, energize the motor connected to the clutch to see when the clutch is energized. Go to Flag 1. Check that the signal changes on the IOT PWB when the component control code for the clutch or solenoid is entered. Go to Flag 2. Disconnect PJC. Check that +24V is measured when the component control code for the clutch or solenoid is entered. Go to Flag 3. Disconnect PJD. Check for +24V on the LVPS. Check the wiring and the connectors for the clutch or solenoid circuit. 01B 0V Distribution RAP. 01G +24V Distribution RAP. REP 1.2 Wiring Harness Repairs. Figure 1 Circuit diagram
References:
GP 12
July 2005 6-28
GP 13 How to Check a Switch

Description
Use this procedure to check the operation of a switch. NOTE: The circuit in Figure 1 shows an interlock switch activated by the closing of a door.

Switch off the electricity to the machine, GP 14. Disconnect the power lead from the customer supply while tasks are performed that do not need the electricity. The electricity can cause the death or injury of persons. The moving components can cause the injury of persons. Manually check that the switch operates, for example, the magnet or other actuator has enough mechanical movement to operate the switch. NOTE: The voltages, PJ numbers, pin numbers and PWB names shown are an example only. Go to the circuit diagram in the RAP for the correct information.
Procedure
Go to Flag 1. Disconnect PJA. Check the electrical operation of the switch. Go to Flag 1. Disconnect PJB. Check for +5V and 0V on the IOT PWB. Go to Flag 1. Check the wiring and the connectors for the switch circuit. 01B 0V Distribution RAP. 01E +5V Distribution RAP. REP 1.2 Wiring Harness Repairs. Figure 1 Circuit diagram
References:
July 2005 6-29
GP 13
GP 14 How to Switch Off the Machine or Switch On the Machine

Purpose
To show how to switch off or switch on the machine, without the loss of customer data or damage to the system hardware.
General 1. When power down is selected and confirmed, power down starts after a maximum of 45 seconds with the exceptions that follow: a. b. c. If the system and the UI cannot communicate, then power down begins after 3 seconds. If possible, the system finishes all jobs. The delays occur if the machine cancels: i. ii. iii. iv. d. 2. 3. A print job or copy job. An exposure lamp calibration. An image quality adjustment. Diagnostic mode communications.
WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power lead from the customer supply while tasks are performed that do not need the electricity. The electricity can cause the death or injury of persons. The moving components can cause the injury of persons.
WARNING
Do not use the on/off switch as a safety disconnect device. The on/off switch is not a disconnect device. Disconnect the power cord from the supply to isolate the equipment. Refer to: Switch Off Procedure. Switch Off Failure Procedure. Quick Restart Switch On Procedure. Power Saver Mode CAUTION Do not disconnect the power lead or interrupt the electricity supply before the power down is complete unless advised. The data and software can become damaged. 1. Press the on/off switch. The Power Down Options window will display. NOTE: The Power Down Confirmation window replaces the Power Down Options window when the operations that follow are performed: a. b. c. d. e. f. g. 2. 3. The machine is in the diagnostics mode. During CRU replacement. The machine is in the Install Wizard or Setup Modes. A module is not communicating. The Power Saver mode is disabled. A software upgrade is performed. The network controller initializes.
If a module does not respond and the power down is possible, the power down completes after a maximum of 2 minutes.
The machine stops processing all jobs that remain in the queue. A warning message displays on the UI. CAUTION
Switch Off Failure Procedure

Do not move or remove the network controller if the power lead was disconnected to power down the machine. A controlled power down puts the hard disk drive of the network controller in a safe position. 1. 2. 3. If the machine fails to power down, disconnect the power lead. If necessary, reconnect the power lead after one minute. If the machine does not power down again, perform the 03-374 Power Off Failure RAP.
Switch Off Procedure
Quick Restart
The quick restart causes the system to reset the software of the image processing PWB, the IOT PWB and the GUI. 1. Press the on/off switch. The Power Down Options window will display. NOTE: The Power Down Confirmation window replaces the Power Down Options window when the operations that follow are performed: a. b. c. d. e. f. g. 2. 3. 4. The machine is in the diagnostics mode. During CRU replacement. The machine is in the Install Wizard or Setup Modes. A module is not communicating. The Power Saver mode is disabled. A software upgrade is performed. The network controller initializes.
Touch the Power Down button on the UI. When the Power Off Confirmation window appears, touch the Confirm button. NOTE: If a controlled power off is confirmed, the on / off switch is disabled until the sequence is completed. If there is a fault that prevents power down, the UI requests that the power lead is removed and replaced after one minute.
Touch the Quick Restart button on the UI. When the Quick Restart Confirmation window appears, touch the Confirm button. The Quick Restart window now appears with the message that follows: Quick Restart is underway and will take approximately 1 minute. After a machine has been switched off, wait a minimum of one minute before the machine is switched on.
Switch On Procedure
1.
4. 5.
When the machine has switched off, remove the power lead from the outlet. If the machine does not switch off, go to Switch Off Failure Procedure.
GP 14
July 2005 6-30
2. 3. 4. 5.
After a service call, ensure that all service tools are removed from the machine. Connect the power lead from the power supply outlet to the machine. Press the on/off switch. If the machine does not initialize, go to the correct RAP as follows: If the machine switches on, but the UI is blank, go to the OF2 UI Touch Screen Failure RAP. If the machine does not respond, go to the OF3 Dead Machine RAP. If the machine switches on, but does not respond, go to the OF5 Boot Up Failure RAP.
GP 15 How to Set the Machine Configuration

Description
Use this procedure when a new NVM chip has been installed on the IOT PWB or the message Machine Speed Configuration Error occurs.
WARNING
Switch off the electricity to the machine, GP14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury.
NOTE: When a machine with a network controller initializes, the image processor compares the software versions in the machine and the network controller. If there is a difference, the network controller software overwrites the software in the machine. Refer to GP 4 Machine Software. General 1. 2. 3. When the power lead is connected, the LVPS +3.3VSB supply is energized. The LVPS +3.3VSB supply provides +3.3VSB to the on/off switch and the IOT PWB. When the on/off switch is pressed, the LVPS is energized. The +3.3V, +5V, +12V, +24V and AC voltage for the auxiliary output sockets and fuser module is distributed. Each module manages its power-on self-test (POST) and power-up sequence.
WARNING
Do not use the on / off switch as a safety disconnect device. The on/off switch is not a disconnect device. Disconnect the power cord from the supply to isolate the equipment.
Procedure
Perform the following: 1. If the message Machine Speed Configuration Error occurs, then perform the following: a. b. Enter diagnostics, GP 1. Re-enter the machine serial number. Refer to the product / serial number plate on the front frame of the machine. On the Service Info screen, select the serial number box and enter the machine serial number. Select dC131 chain 3, location 03-008 and check the product identifier. Enter the correct value. Select dC131, chain 3, location 03-012 and check the product configuration speed. Enter the correct machine speed. Select dC131 chain 8, location 08-001 and check the print rate. Enter the correct print rate. NOTE: These settings are password protected. Contact your local service specialist to obtain the correct passwords. 2. If the message Machine Speed Configuration Error does not occur, perform the following: a. b. Enter diagnostics, GP 1. Re-enter the machine serial number. Refer to the product / serial number plate on the front frame of the machine. On the Service Info screen, select the serial number box and enter the machine serial number.
NOTE: Refer to GP 22 Electrical Power requirements for further information.
c.
Power Saver Mode

The Power Saver mode is selected from the Power Down window. The Power Saver mode is delayed until the machine is not active for 30 seconds. NOTE: If the power saver feature is disabled, the option is not displayed. Refer to GP 22 Electrical Power Requirements for further information.
3. 4. 5.
Exit Diagnostics, GP 1. Restore the NVM by using the machine resident diskette supplied with the machine and the latest .nvb file that was saved, GP 5. Complete the final actions, SCP 6.
July 2005 6-31
GP 14, GP 15
GP 16 How to Safely Lift or Move Heavy Modules

Purpose
Use this procedure when lifting or moving heavy modules.
Procedure WARNING
WARNING
Take care during this procedure. Sharp edges may be present that can cause injury. When removing heavy modules from the machine, the following instructions must be observed: 1. Ensure that a suitable stable surface to support the module after removal is located in close proximity to the machine. NOTE: Other parts of the machine are not a suitable stable surface. 2. 3. 4. Ensure that the height of the support surface is between 750mm and 1000mm (30 inches and 39 inches). Ensure that there are no hazards or obstacles between the machine and the support surface. If instructed to remove the module toward the rear of the machine and only one person is available, the module must be removed while standing at the rear of the machine. If two people are available, the module may be removed while standing at the front of the machine. Two people are required if the module is to be lifted on to the floor or lifted from the floor.
5.
GP 16
July 2005 6-32
GP 17 High Frequency Service Items

Purpose
To provide the service engineer with a method to view the service history of the high frequency service items (HFSI). The service engineer can reset the counters and change the setting of the maximum life and threshold value of each HFSI item.
Procedure
Enter diagnostics GP 1. Select the Service Info window and touch the HFSI feature to select the HFSI table. The five columns in the HFSI table on the display screen are: The Item column, shows the HFSI item to be tracked. The Status column, indicates the status of an item relative to its threshold setting. Values are Off (not tracked), OK or Check. The Unit column, shows the events that are being used to track the item. The Actual column, shows the actual count value against the HFSI item. The Max. Life column, shows the maximum life count value of the HFSI item.
The Actual and Maximum Life count value have a numeric range of 0 to 9999999 for all HFSI items. The first item in the HFSI table will be the item that requires attention (if needed) then the item will be displayed as Check. If the item has not yet reached threshold the OK is displayed. To change the maximum life or threshold value of each HFSI item, perform the following: 1. 2. 3. Select and highlight the HFSI item to change. Touch the Edit button. Enter the new value using the numeric keypad. The new value will overwrite the existing value in the table. Touch the Save button to enter the new maximum life or threshold value into the file. If the entered value is incorrect, press the Undo button. This stops the process and the old value is retained.
A threshold value of zero indicates that there is no threshold value assigned to the item and the status will be Off (not tracked). The maximum life setting and the threshold settings are independent of each other. The threshold value can exceed the maximum life value. To reset the HFSI item Actual count value to zero, perform the following: 1. 2. 3. Select and highlight the HFSI item to reset. Touch the Reset button, Touch the OK button to reset the count value to zero.
For details of high frequency service items, refer to SCP 5 Subsystem Maintenance.
July 2005 6-33
GP 17
GP 18 Machine Lubrication
Purpose
To give information on the use of lubricants.
Procedure
CAUTION Only use lubricants as directed. Incorrect use of lubricants could seriously affect the performance of the machine. Adhere to the following points when performing machine lubrication: Wear disposable gloves, PL 26.10 Item 10. Only use lubricants that are specified in the Parts List. Only lubricate parts of the machine as directed in the relevant RAPs, Repairs and Adjustments etc. Apply only the smallest amount of lubricant, sufficient to lubricate the parts. To prevent contamination, remove any surplus lubricant before the machine is run. Take great care not to contaminate other parts of the machine with the lubricant.
GP 18
July 2005 6-34
GP 20 Paper and Media Size Specifications

Purpose
To list the paper and media size specifications.
Table 7 HCSS and HCSS BM output paper sizes. The table defines the paper sizes that can be delivered to the output bins of the HCSS and HCSS BM. Table 8 Output stock performance. The table shows the media (stock) performance constraints for the output. Performance will not be guaranteed for media not listed in the table. Media that is smaller than 139 mm (5.5 inches) in either the process or cross process direction cannot be duplexed. Table 9. Input document material definitions. Table 10. Input document quality definitions. Table 1 Performance indication
Specifications
NOTE: Check that the paper tray settings match the paper size in the tray. Table 1 Performance indication. Use this table to determine the meaning of the alpha numeric codes in Table 2 and Table 3. Table 2 European papers Table 3 American papers Table 4 U.S. paper weight conversion. Use this table to determine approximate equivalent points in weight specifications other than for U.S. bond weight. Table 5 Input / output paper sizes. The table defines the paper sizes that are recognized by the DADH, document glass and the paper trays when using an OCT output device. Table 6 LCSS output paper sizes. The table defines the paper sizes that can be delivered to the output trays of an LCSS.
Code 3 2 1 X N U Y Table 2 European papers
Description Excellent performance Good performance (Good image quality, some jams and poor stacking) Degraded performance (Image quality defects, increased jams or bad stacking) Not recommended (outside specification) Size unrecognized and not acceptable Size unrecognized but acceptable Size recognized and accepted
Paper Size A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4
Paper Weight gsm Feed Direction Paper Type 60 60 61 gsm - 120 61 gsm - 120 121 gsm - 200 121 gsm - 200 201 gsm - 216 LEF SEF LEF SEF LEF SEF LEF / SEF LEF / SEF LEF / SEF LEF SEF LEF SEF LEF LEF SEF SEF SEF SEF LEF SEF LEF Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Labels Plain transparency White strip transparency White strip transparency Paper backed transparency Paper backed transparency Tabs Covers Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper
Tray 1/2 Tray 3/4 Bypass Duplex LCSS 2 2 3 3 2 2 X X X X X X X 2 2 2 3 2 2 2 X 3 2 X 3 X 2 X X X X X X X X X X X X X X X X X 2 2 3 3 2 2 2 2 2 2 X 2 X 2 2 2 3 2 2 2 2 3 2 2 3 3 2 2 X X X X X X X X X 1 3 2 1 1 1 3 3 3 3 3 3 3 3 3 3 3 X 3 X 3 3 3 3 3 3 3 3 3
HCSS 3 3 3 3 3 3 3 3 3 3 X 3 X 3 3 3 3 3 3 3 3 3
HCSSBM HCSSBM bin 0 and 1 bin 2 Defects 3 3 3 3 3 3 3 3 3 3 X 3 X 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 X X X X X X X X 3 3 3 3 X X X Duplex show through Duplex show through None None None None None None (feed to bin 0 only) None (feed to bin 0 only) None (feed to bin 0 only) Out of specification None (feed to bin 0 only) Out of specification Productivity reduction Productivity reduction Curl None None Mis-registration and skew Curl Curl None General Procedures & Information
Oversize A4 Oversize A4 A3 A3 A3 A3 A5 A5 A5 60 61 gsm - 120 120 gsm - 161 161 gsm - 200 60 60 61 gsm - 120
July 2005 6-35
GP 20
Table 2 European papers Paper Size A5 A5 A5 A6 A6 A6 A6 A6 A6 A4 8.5 x 12.4 inch A4 All All Any 80 Any Paper Weight gsm Feed Direction Paper Type 61 gsm - 120 121 gsm - 200 121 gsm - 200 60 60 61 gsm - 120 61 gsm - 120 121 gsm - 200 121 gsm - 200 60 All 200 100 SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF / SEF SEF LEF / SEF LEF / SEF LEF / SEF LEF / SEF Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Nekosa Spanish Folio Premier TCF Conqueror finely ridged laid Recycled Jobs with covers Tray 1/2 Tray 3/4 Bypass Duplex LCSS X 2 X X X X X X X 1 2 2 2 1 1 X X X X X X X X X 1 X 2 2 1 X 3 2 2 X 2 X 3 X 1 1 2 2 2 1 1 3 2 1 X 1 X 2 X 1 1 2 2 2 1 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 HCSS 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 HCSSBM HCSSBM bin 0 and 1 bin 2 Defects 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 X X X X X X X X X X X X X X X None None Mis-registration and skew Out of specification. Curl Out of specification. None Out of specification. Poor feeding Jams Not tested Poor fusing Poor fusing Excessive curl Rear cover of stapled sets of more than 35 sheets plus 2 covers, may be mis-registered in the LCSS
Table 3 American papers Paper Size Paper Weight inches US bond lb. Feed Direction Paper Type 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 8.5 x 11 16 16 20 - 32 20 - 32 34- 53 34- 53 57 LEF SEF LEF SEF LEF SEF LEF SEF LEF / SEF LEF / SEF LEF / SEF LEF SEF Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Labels Plain transparency Tray 1/2 2 2 3 3 2 2 X X X Tray 3/4 2 X 3 X 2 X X X X X X X X Bypass Duplex 2 2 3 3 2 2 2 2 2 2 X 2 X 2 2 3 3 2 2 X X X X X X X LCSS 3 3 3 3 3 3 3 3 3 3 X 3 X HCSS 3 3 3 3 3 3 3 3 3 3 X 3 X HCSSBM HCSSBM bin 0 and 1 bin 2 Defects 3 3 3 3 3 3 3 3 3 3 X 3 X 3 3 3 3 3 3 3 3 X X X X X Duplex show through Duplex show through None None None None None None (feed to bin 0 only) None (feed to bin 0 only) None (feed to bin 0 only) Out of specification None (feed to bin 0 only) Out of specification
White strip transparency X White strip transparency X Paper backed transparency Paper backed transparency X X
GP 20
July 2005 6-36
Table 3 American papers Paper Size Paper Weight inches US bond lb. Feed Direction Paper Type Oversize 8.5 x 11 Oversize 8.5 x 11 11 x 17 11 x 17 11 x 17 8.5 x 14 8.5 x 14 8.5 x 14 8.5 x 5.5 8.5 x 5.5 8.5 x 5.5 8.5 x 5.5 8.5 x 5.5 8.5 x 5.5 5.5 x 4.25 5.5 x 4.25 5.5 x 4.25 5.5 x 4.25 5.5 x 4.25 5.5 x 4.25 11 x 17 8.5 x 11 8.5 x 11 8.5 x 11 Any 16 20 - 32 34 - 53 16 20 - 32 34 - 53 16 16 20 - 32 20 - 32 34 - 53 34 - 53 16 16 20 - 32 20 - 32 34 - 53 34 - 53 32 65 90 110 Any LEF LEF SEF SEF SEF SEF SEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF SEF LEF / SEF LEF / SEF LEF / SEF LEF / SEF Tabs Covers Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Plain paper Domtar (10% recycled) Xerox 65lb cover Xerox 90lb index Jobs with covers Tray 1/2 2 2 2 3 2 2 3 2 2 X 3 X 2 X X X X X X X 1 2 2 1 Tray 3/4 X X X X X X X X X X X X X X X X X X X X X 2 2 2 X Bypass Duplex 2 2 2 3 2 2 3 2 2 2 3 3 2 2 X 2 X 3 X 1 1 2 2 2 1 X X 1 3 1 1 3 1 1 1 3 3 2 1 X 1 X 2 X 1 1 2 2 2 1 LCSS 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 HCSS 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 HCSSBM HCSSBM bin 0 and 1 bin 2 Defects 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 X X 3 3 3 3 3 3 X X X X X X X X X X X X 3 X X X X Productivity reduction Productivity reduction Curl None Mis-registration and skew Curl None Mis-registration and skew Not tested Not tested Not tested Not tested Not tested Not tested Out of specification. Not tested Out of specification. Not tested Out of specification. Not tested Bad stacking due to curl Degraded fusing Degraded fusing Degraded fusing Rear cover of stapled sets of more than 35 sheets plus 2 covers, may be mis-registered in the LCSS
Springhill index plus 110lb 2
Table 4 U.S. paper weight conversion US post card thickness (mm) (see NOTE) US bond weight (lb.) 16 17 20 21 22 24 27 US text / book weight (lb.) 41 43 50 54 56 60 68 US cover weight (lb.) 22 24 28 30 31 33 37 US Bristol weight (lb.) 27 29 34 36 38 41 45 US index weight (lb.) 33 35 42 44 46 50 55 US tag weight (lb.) 37 39 46 49 51 55 61 Metric weight (gsm) 60 64 75 80 83 90 100 General Procedures & Information
July 2005 6-37
GP 20
Table 4 U.S. paper weight conversion US post card thickness (mm) (see NOTE) 0.18 0.19 0.20 0.23 0.25 0.26 0.27 0.29 0.32 0.33 0.34 0.35 0.36 US bond weight (lb.) 28 32 34 36 39 42 43 47 51 53 54 58 65 66 67 70 72 US text / book weight (lb.) 70 80 86 90 100 107 110 119 128 134 137 146 165 169 171 178 183 US cover weight (lb.) 39 44 47 50 55 58 60 65 70 74 75 80 90 92 94 98 100 US Bristol weight (lb.) 49 55 58 62 67 72 74 80 86 90 93 98 111 114 115 120 123 US index weight (lb.) 58 67 71 75 82 87 90 97 105 110 113 120 135 138 140 146 150 US tag weight (lb.) 65 74 79 83 91 97 100 108 117 122 125 133 150 154 155 162 166 Metric weight (gsm) 105 120 128 135 148 158 163 176 190 199 203 216 244 250 253 264 271
NOTE: U.S. Post Card measurements are approximate. Use for reference only.
Table 5 Input / output Paper sizes Orie Paper Paper Paper DADH DADH DADH Document Document Document ntati tray size tray size tray size size size size glass size glass size glass size Output on sensing sensing sensing sensing sensing sensing sensing sensing sensing device Notes Bypass Tray 3 tray and 4 Y Y Y Y Y Y N Y Y Y N Y N N N N N N N Y NASG Y Y Y Y* Y* N N Y Y* Y Eur / Asia Y Y Y Y* Y* N N Y Y* Y Latin Y Y Y Y* Y* N N Y Y* Y NASG Y Y Y Y Y Y U Y Y Y Eur / Asia Latin Y Y Y Y Y U U U Y Y Y Y Y Y Y U U U Y Y OCT Y Y Y Y Y Y N Y Y Y *ISO A5 or 8.5 x 5.5 depends on NVM 2 setting *ISO A5 or 8.5 x 5.5 depends on NVM 2 setting Cannot be fed in IOT *ISO A4 or 8.5 x 13 depends on NVM 1 setting -
Paper size Common Name Letter Letter Ledger Invoice (statement) Invoice (statement) Postcard Postcard Legal ISO A4 ISO A4
Paper size
Paper size
Inch (W x L) mm (W x L) LEF / Tray 1 +/-1/32 inch +/-1 mm SEF and 2 8.5 x 11 8.5 x 11 11 x 17 8.5 x 5.5 8.5 x 5.5 4.25 x 5.5 4.25 x 5.5 8.5 x 14 8.26 x 11.69 8.26 x 11.69 216 x 279 216 x 279 279 x 432 216 x 138 216 x 138 108 x 140 108 x 140 216 x 356 210 x 297 210 x 297 SEF LEF SEF SEF LEF SEF LEF SEF SEF LEF Y Y Y N Y N N Y Y Y
GP 20
July 2005 6-38
Table 5 Input / output Paper sizes Orie Paper Paper Paper DADH DADH DADH Document Document Document ntati tray size tray size tray size size size size glass size glass size glass size Output on sensing sensing sensing sensing sensing sensing sensing sensing sensing device Notes Bypass Tray 3 tray and 4 Y Y Y Y N Y Y Y Y N U U U U U N U N U N N N N N N N N N N N N N N N N N N N NASG Y Y* Y* N N Y Y U* N U* Y Y Y U* N U* N U* U* Eur / Asia Y Y* Y* N N Y Y U* N U* Y Y Y U* N U* N U* U* Latin Y Y* Y* N N Y Y U* N U* Y Y Y U* N U* N U* U* NASG Y U U U U Y Y Y Y U U U Y U U U U U U Eur / Asia Latin Y Y Y Y U Y Y Y Y U U U Y U U U U U U Y U U Y U Y Y Y Y U U U Y U U U U U U OCT Y Y Y Y N Y Y Y Y Y Y Y Y Y Y N Y N Y *ISO A5 or 8.5 x 5.5 depends on NVM 2 setting *ISO A5 or 8.5 x 5.5 depends on NVM 2 setting * Detected as ISO B4 -* Detected as ISO B5 *Detected as ISO B4 * Detected as ISO A5 or 8.5 x 5.5 depending on NVM 2 setting * Detected as ISO A5 or 8.5 x 5.5 depending on NVM 2 setting * Detected as ISO A5 or 8.5 x 5.5 depending on NVM 2 setting *Detected as ISO A5 or 8.5 x 5.5 depending on NVM 2 setting *Detected as ISO A5 or 8.5 x 5.5 depending on NVM 2 setting *Detected as ISO A5 or 8.5 x 5.5 depending on NVM 2 setting *Detected as ISO A5 or 8.5 x 5.5 depends on NVM 2 setting *Detected as ISO B5 *Detected as ISO B5
Paper size Common Name ISO A3 ISO A5 ISO A5 ISO A6 ISO A6 JIS B5 JIS B5 JIS B4 JIS B6 JIS B6 ISO B5 ISO B5 ISO B4 SB4 PostcardLakes PostcardLakes Postcard Postcard OufukuHagaki Postcard OufukuHagaki Postcard 6 x 9 inch 6 x 9 inch Royal Octavo Royal Octavo Foolscap Quarto
Paper size
Paper size
Inch (W x L) mm (W x L) LEF / Tray 1 +/-1/32 inch +/-1 mm SEF and 2 11.69 x 16.54 297 x 420 5.83 x 8.27 5.83 x 8.27 4.13 x 5.83 4.13 x 5.83 7.17 x 10.12 7.17 x 10.12 5.08 x 7.17 5.08 x 7.17 6.93 x 9.84 6.93 x 9.84 9.84 x 13.9 9.9 x 14.09 4.5 x 6 4.5 x 6 5x7 5x7 5.83 x 7.87 148 x 210 148 x 210 105 x 148 105 x 148 182 x 257 182 x 257 128 x 182 128 x 182 176 x 250 176 x 250 250 x 353 252 x 358 114 x 152 114 x 152 127 x 178 127 x 178 148 x 200 SEF SEF LEF SEF LEF SEF LEF SEF SEF LEF SEF LEF SEF SEF SEF LEF SEF LEF SEF Y N Y N N U U U N N N U U U N N N N N
10.12 x 14.33 257 x 364
5.83 x 7.87
148 x 200
LEF
U*
U*
U*
6x9 6x9 6 x 9.5 6 x 9.5 6.5 x 8.25
152 x 229 152 x 229 152 x 241 152 x 241 165 x 206
SEF LEF SEF LEF SEF
N U N U N
U U U U U
N N N N N
U* U* U* U* U*
U* U* U* U* U*
U* U* U* U* U*
U U U U U
U U U U U
U U U U U
U Y Y Y Y
July 2005 6-39
GP 20
Table 5 Input / output Paper sizes Orie Paper Paper Paper DADH DADH DADH Document Document Document ntati tray size tray size tray size size size size glass size glass size glass size Output on sensing sensing sensing sensing sensing sensing sensing sensing sensing device Notes Bypass Tray 3 tray and 4 U U U U U U U U U U U U U U U U U U U U U U U N N N N N N N N N N N N N N N N N N N N N N N NASG U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* Eur / Asia U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* Latin U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* U* NASG U U U U U U U U U U U U U U U U U U U U U U U Eur / Asia Latin U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U OCT Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y *Detected as 8.5 x 11 *Detected as ISO B5 *Detected as ISO B5 *Detected as 8.5 x 11 *Detected as 8.5 x 11 *Detected as 8.5 x 11 *Detected as 8.5 x 11 * Detected as 8.5 x 11 * Detected as 8.5 x 11 * Detected as 8.5 x 11 * Detected as 8.5 x 11 * Detected as 8.5 x 11 * Detected as 8.5 x 11 * Detected as 8.5 x 11 * Detected as 8.5 x 11 * Detected as 8.5 x 11 *Detected as ISO A4 or 8.5 x 13 depends on NVM 1 setting *Detected as ISO A4 or 8.5 x 13 depends on NVM 1 setting *Detected as 8.5 x 11 *Detected as 8.5 x 11 *Detected as ISO A4 or 8.5 x 13 depends on NVM 1 setting *Detected as ISO A4 or 8.5 x 13 depends on NVM 1 setting *Detected as ISO A4 or 8.5 x 13 depends on NVM 1 setting. #Detected as 8.5 x 13 *Detected as ISO A4 or 8.5 x 13 depends on NVM 1 setting. *Detected as ISO A4 or 8.5 x 13 depends on NVM 1 setting. *Detected as ISO A4 or 8.5 x 13 depends on NVM 1 setting.
Paper size Common Name Foolscap Quarto Crown Quarto Crown Quarto Executive Executive
Paper size
Paper size
Inch (W x L) mm (W x L) LEF / Tray 1 +/-1/32 inch +/-1 mm SEF and 2 6.5 x 8.25 7.25 x 9.5 7.25 x 9.5 7.25 x 10.5 7.25 x 10.5 165 x 206 184 x 241 184 x 241 184 x 267 184 x 267 194 x 267 194 x 267 203 x 254 203 x 254 203 x 267 203 x 267 203 x 330 210 x 254 210 x 254 210 x 270 210 x 270 210 x 330 209 x 333 215 x 273 215 x 273 215 x 275 215 x 275 215 x 315 LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF SEF LEF SEF LEF SEF SEF SEF LEF SEF LEF SEF U U U U U U U U U U U U U U U U U U U U U U Y#
16K Taiwan 7.64 x 10.51 16K Taiwan 7.64 x 10.51 Quarto Quarto 8 x 13 inch foolscap Foolscap Folio 8 x 10 8 x 10 8 x 10.5 8 x 10.5 8 x 13 8.26 x 10 8.26 x 10 8.26 x 10.63 8.26 x 10.63 8.26 x 13 8.25 x 13.06
Demi Quarto 8.46 x 10.7 Demi Quarto 8.46 x 10.7 8.46 x 10.83 8.46 x 10.83
Folio (Spain) 8.46 x 12.4
8.66 x 13 8.75 x 11.69 8.75 x 11.69
220 x 330 223 x 297 223 x 297
SEF SEF LEF
U U U
U U U
N N N
U* U* U*
U* U* U*
U* U* U*
U U U
U U U
U U U
Y Y Y
GP 20
July 2005 6-40
Table 5 Input / output Paper sizes Orie Paper Paper Paper DADH DADH DADH Document Document Document ntati tray size tray size tray size size size size glass size glass size glass size Output on sensing sensing sensing sensing sensing sensing sensing sensing sensing device Notes Bypass Tray 3 tray and 4 U U U U U U N N N N N N NASG U* U* U* U* U* U* Eur / Asia U* U* U* U* U* U* Latin U* U* U* U* U* U* NASG U U U U U U Eur / Asia Latin U U U U U U U U U U U U OCT Y Y Y Y Y Y *Detected as ISO A4 or 8.5 x 13 depends on NVM 1 setting. *Detected as ISO B4 *Detected as ISO B4 *Detected as ISO B4 *Detected as ISO B4 *Detected as ISO B4
Paper size Common Name Arch A SB4 SB4 Accounting 8K Taiwan
Paper size
Paper size
Inch (W x L) mm (W x L) LEF / Tray 1 +/-1/32 inch +/-1 mm SEF and 2 9 x 12 9.92 x 14.09 9.92 x 14.09 10 x 14 10 x 15 229 x 305 252 x 258 252 x 258 254 x 356 254 x 381 SEF SEF LEF SEF SEF SEF U U U U U U
10.51 x 15.28 267 x 388
Table 6 LCSS output paper sizes Paper Size Common Name Letter Letter Ledger Invoice (statement) Invoice (statement) Postcard Postcard Legal ISO A4 ISO A4 ISO A3 ISO A5 ISO A5 ISO A6 ISO A6 Foolscap or Euroletter JIS B5 JIS B5 JIS B4 JIS B6 JIS B6 ISO B5 ISO B5 ISO B4 SB4 Paper Size Inch (W x L) 8.5 x 11 8.5 x 11 11 x 17 8.5 x 5.5 8.5 x 5.5 4.25 x 5.5 4.25 x 5.5 8.5 x 14 8.26 x 11.69 8.26 x 11.69 11.69 x 16.54 5.83 x 8.27 5.83 x 8.27 4.13 x 5.83 4.13 x 5.83 8.5 x 13 7.17 x 10.12 7.17 x 10.12 10.12 x 14.33 5.08 x 7.17 5.08 x 7.17 6.93 x 9.84 6.93 x 9.84 9.84 x 13.9 9.92 x 14.09 Paper Size mm (W x L) 216 x 279 216 x 279 279 x 432 216 x 140 216 x 140 108 x 140 108 x 140 216 x 356 210 x 297 210 x 297 297 x 420 148 x 210 148 x 210 105 x 148 105 x 148 216 x 330 182 x 257 182 x 257 257 x 364 128 x 182 128 x 182 176 x 250 176 x 250 250 x 353 252 x 358 Orientation LEF / SEF SEF LEF SEF SEF LEF SEF LEF SEF SEF LEF SEF SEF LEF SEF LEF SEF SEF LEF SEF SEF LEF SEF LEF SEF SEF Output Stack Y Y Y Y Y N N Y Y Y Y Y Y N N Y Y Y Y N N Y Y Y Y Staple position Front Y Y Y Y Y N N Y Y Y Y Y Y N N Y Y Y Y N N Y Y Y Y Staple position Rear Y N N N Y N N Y Y N N N N N N Y N N N N N N N N N Staple position Dual N Y Y N N N N N N Y Y N N N N N N N N N N N N N N Option Hole punch (all types) N Y Y N Y N N Y N Y Y N N N N Y N N N N N N N N N Output Top Tray Y Y Y Y Y Y N Y Y Y Y Y Y Y N Y Y Y Y Y N Y Y Y Y General Procedures & Information
July 2005 6-41
GP 20
Table 6 LCSS output paper sizes Paper Size Common Name ISO A4 Cover or Tab ISO A4 Cover or Tab Letter Cover or Tab Letter Cover or Tab Postcard-Lakes Postcard-Lakes Postcard Postcard Oufuku-Hagaki Postcard Oufuku-Hagaki Postcard 6 x 9 inch 6 x 9 inch Royal Octavo Royal Octavo Foolscap Quarto Foolscap Quarto Crown Quarto Crown Quarto Executive Executive 16K Taiwan 16K Taiwan Quarto Quarto Foolscap Folio Demi Quarto Demi Quarto Folio (Spain) Paper Size Inch (W x L) 8.78 x 11.69 8.78 x 11.69 9 x 11 9 x 11 4.5 x 6 4.5 x 6 5x7 5x7 5.83 x 7.87 5.83 x 7.87 6x9 6x9 6 x 9.5 6 x 9.5 6.5 x 8.25 6.5 x 8.25 7.25 x 9.5 7.25 x 9.5 7.25 x 10.5 7.25 x 10.5 7.64 x 10.51 7.64 x 10.51 8 x 10 8 x 10 8 x 10.5 8 x 10.5 8 x 13 8.26 x 10 8.26 x 10 8.26 x 10.63 8.26 x 10.63 8.25 x 13.06 8.26 x 13 8.46 x 10.7 8.46 x 10.7 8.46 x 10.83 8.46 x 10.83 8.46 x 12.4 Paper Size mm (W x L) 297 x 223 297 x 223 229 x 279 229 x 279 114 x 152 114 x 152 127 x 178 127 x 178 148 x 200 148 x 200 152 x 229 152 x 229 152 x 241 152 x 241 165 x 206 165 x 206 184 x 241 184 x 241 184 x 267 184 x 267 194 x 267 194 x 267 203 x 254 203 x 254 203 x 267 203 x 267 203 x 330 210 x 254 210 x 254 210 x 270 210 x 270 209 x 333 210 x 330 215 x 273 215 x 273 215 x 275 215 x 275 215 x 315 Orientation LEF / SEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF SEF LEF SEF LEF SEF SEF SEF LEF SEF LEF SEF Output Stack Y Y Y Y N N N N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Staple position Front Y Y Y Y N N N N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Staple position Rear N N N N N N N N N Y N N N N N Y N N N N N N Y N Y N Y Y N Y N Y Y Y N Y N Y Staple position Dual N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N Option Hole punch (all types) N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N Output Top Tray Y Y Y Y Y N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
GP 20
July 2005 6-42
Table 6 LCSS output paper sizes Paper Size Common Name Arch A SB4 Accounting 8K Taiwan Paper Size Inch (W x L) 8.66 x 13 8.75 x 11.69 8.75 x 11.69 9 x 12 9.92 x 14.09 10 x 14 10 x 15 10.51 x 15.28 Paper Size mm (W x L) 220 x 330 223 x 297 223 x 297 229 x 305 252 x 358 254 x 356 254 x 381 267 x 388 Orientation LEF / SEF SEF SEF LEF SEF SEF SEF SEF SEF Output Stack Y Y Y Y Y Y Y Y Staple position Front Y Y Y Y Y Y Y Y Staple position Rear Y N N N N N N N Staple position Dual N N Y N N N N N Option Hole punch (all types) N N Y N N N N N Output Top Tray Y Y Y Y Y Y Y Y
Table 7 HCSS and HCSS BM output paper sizes Paper Size Common Name Letter Letter Ledger Invoice (statement) Invoice (statement) Postcard Postcard Legal ISO A4 ISO A4 ISO A3 ISO A5 ISO A5 ISO A6 ISO A6 Foolscap or Euroletter JIS B5 JIS B5 JIS B4 JIS B6 JIS B6 ISO B5 ISO B5 ISO B4 Paper Size Inch (W x L) 8.5 x 11 8.5 x 11 11 x 17 8.5 x 5.5 8.5 x 5.5 4.25 x 5.5 4.25 x 5.5 8.5 x 14 8.26 x 11.69 8.26 x 11.69 11.69 x 16.54 5.83 x 8.27 5.83 x 8.27 4.13 x 5.83 4.13 x 5.83 8.5 x 13 7.17 x 10.12 7.17 x 10.12 10.12 x 14.33 5.08 x 7.17 5.08 x 7.17 6.93 x 9.84 6.93 x 9.84 9.84 x 13.9 Paper Size mm (W x L) 216 x 279 216 x 279 279 x 432 216 x 140 216 x 140 108 x 140 108 x 140 216 x 356 210 x 297 210 x 297 297 x 420 148 x 210 148 x 210 105 x 148 105 x 148 216 x 330 182 x 257 182 x 257 257 x 364 128 x 182 128 x 182 176 x 250 176 x 250 250 x 353 Orientation Output LEF / SEF SEF LEF SEF SEF LEF SEF LEF SEF SEF LEF SEF SEF LEF SEF LEF SEF SEF LEF SEF SEF LEF SEF LEF SEF Stack Y Y Y Y Y N N Y Y Y Y Y Y N N Y Y Y Y N N Y Y Y Staple position Front Y Y Y N Y N N Y Y Y Y N Y N N Y Y Y Y N N Y Y Y Staple position Rear Y Y Y N Y N N Y Y Y Y N Y N N Y Y Y Y N N N Y Y Staple position Dual Y Y Y N Y N N Y Y Y Y N Y N N Y Y Y Y N N N Y Y Staple position Multiple Y Y Y N Y N N Y Y Y Y N Y N N Y Y Y Y N N N Y Y Option Hole punch (all types) Y Y Y N Y N N Y N Y Y N N N N Y N N N N N N N N Output Top Tray Y Y Y Y Y Y N Y Y Y Y Y Y Y N Y Y Y Y Y N Y Y Y Output Booklet maker Y N Y N N N N Y Y N Y N N N N Y N N N N N N N N
July 2005 6-43
GP 20
Table 7 HCSS and HCSS BM output paper sizes Paper Size Common Name ISO A4 Cover ISO A4 Cover or Tab (tabs leading) Letter Cover Paper Size Inch (W x L) 8.78 x 11.69 8.78 x 11.69 9 x 11 Paper Size mm (W x L) 297 x 223 297 x 223 229 x 279 229 x 279 114 x 152 114 x 152 127 x 178 127 x 178 148 x 200 148 x 200 152 x 229 152 x 229 152 x 241 152 x 241 165 x 206 165 x 206 184 x 241 184 x 241 184 x 267 184 x 267 194 x 267 194 x 267 203 x 254 203 x 254 203 x 267 203 x 267 203 x 330 210 x 254 210 x 254 210 x 270 210 x 270 209 x 333 210 x 330 215 x 273 215 x 273 215 x 275 Orientation Output LEF / SEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF LEF SEF SEF LEF SEF LEF SEF SEF SEF LEF SEF Stack Y Y Y Y Y N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Staple position Front Y Y Y Y N N N N N Y N Y N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Staple position Rear Y Y Y Y N N N N N Y N Y N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Staple position Dual Y Y Y Y N N N N N Y N Y N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Staple position Multiple Y Y Y Y N N N N N Y N Y N Y N Y Y Y Y Y Y Y Y Y Y Y N Y Y Y Y Y Y N Y Y Option Hole punch (all types) Y Y Y Y N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N Output Top Tray Y Y Y Y Y N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Output Booklet maker N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N
Letter Cover or Tab (tabs lead- 9 x 11 ing) Postcard-Lakes Postcard-Lakes Postcard Postcard Oufuku-Hagaki Postcard Oufuku-Hagaki Postcard 6 x 9 inch 6 x 9 inch Royal Octavo Royal Octavo Foolscap Quarto Foolscap Quarto Crown Quarto Crown Quarto Executive Executive 16K Taiwan 16K Taiwan Quarto Quarto Foolscap Folio Demi Quarto Demi Quarto 4.5 x 6 4.5 x 6 5x7 5x7 5.83 x 7.87 5.83 x 7.87 6x9 6x9 6 x 9.5 6 x 9.5 6.5 x 8.25 6.5 x 8.25 7.25 x 9.5 7.25 x 9.5 7.25 x 10.5 7.25 x 10.5 7.64 x 10.51 7.64 x 10.51 8 x 10 8 x 10 8 x 10.5 8 x 10.5 8 x 13 8.26 x 10 8.26 x 10 8.26 x 10.63 8.26 x 10.63 8.25 x 13.06 8.26 x 13 8.46 x 10.7 8.46 x 10.7 8.46 x 10.83
GP 20
July 2005 6-44
Table 7 HCSS and HCSS BM output paper sizes Paper Size Common Name Folio (Spain) Arch A SB4 Accounting 8K Taiwan Custom size, cross process direction (minimum) Paper Size Inch (W x L) 8.46 x 10.83 8.46 x 12.4 8.66 x 13 8.75 x 11.69 8.75 x 11.69 9 x 12 9.92 x 14.09 10 x 14 10 x 15 10.51 x 15.28 4.13 Paper Size mm (W x L) 215 x 275 215 x 315 220 x 330 223 x 297 223 x 297 229 x 305 252 x 358 254 x 356 254 x 381 267 x 388 105 138 297 432 Orientation Output LEF / SEF LEF SEF SEF SEF LEF SEF SEF SEF SEF SEF N N N N Stack Y Y Y Y Y Y Y Y Y Y N N N N Staple position Front Y Y Y Y Y Y Y Y Y Y N N N N Staple position Rear Y Y Y Y Y Y Y Y Y Y N N N N Staple position Dual Y Y Y Y Y Y Y Y Y Y N N N N Staple position Multiple Y Y Y Y Y Y Y Y Y Y N N N N Option Hole punch (all types) N N N N N N N N N N N N N N Output Top Tray Y Y Y Y Y Y Y Y Y Y Y Y Y Y Output Booklet maker N N N N N N N N N N N N N N
Custom size, process direction 5.5 (minimum) Custom size, cross process direction (maximum) 11.69
Custom size, process direction 17.01 (maximum)
Table 8 Output stock performance Stock Type Trays 1 and 2 Bypass Y Y Y Y Trays 3 and 4 Y Y Y N Duplex Y Y Y N Offset Y Y Y Y (1) (2) Stack Y Y Y Y (1) (3) Staple Y Y Y N Hole punch Y Y Y N Notes (1). An increase in set scatter or set to set registration may occur with greater than 20 sheets (2). LCSS only (3). Top tray only for HCSS Must be fed with sealed edge leading. Must not be inverted. (1) An increase in set scatter or set to set registration may occur with greater than 20 sheets (2). LCSS only (3). Top tray only for HCSS
Bond/standard 70 gsm to 90 gsm (16 lbs Y to 24 lbs) Index Recycled Transparency (non paper backed) Y Y N
Transparency (paper backed)
Y (1) (2)
Y (1) (3)
July 2005 6-45
GP 20
Table 8 Output stock performance Stock Type Labels Trays 1 and 2 N (4) Bypass Y Trays 3 and 4 N Duplex N Offset N Stack Y (2) Staple N Hole punch N Notes Must not be inverted. (2) LCSS = Top tray only. HCSS = Top tray only (4). Except for hospital labels Tabs must be on trail edge when fed from trays and bypass, but lead edge when arriving at the output. Therefore tab stock will be inverted before output. Hole punch registration performance may be degraded Must not be inverted (3) LCSS = Top tray only. No. 10 size envelopes NASG/XCL, (32-55 ppm) only
Card stock, 120 gsm to 200 gsm Card stock, 216 gsm Tabs
Y N Y
Y Y Y
Y N N
Y N N
Y Y Y
Y Y Y
Y Y Y
Y Y Y
Punched Envelopes
Y No. 10 size envelopes only from tray 2 with an optional envelope insert kit
Y Y
Y N
Y N
Y Y
Y Y (3)
Y N
N N
Table 9 Input document material definitions Category Group I. Common usage input. Group II. Heavy weight common usage input. Group III. Light weight common usage input. Material 80 gsm (20lb.) to 120gsm (32lb.) or equivalent weight range (rag bond offset and ledger paper). This group includes 4040 paper. 121gsm (32.1lb.) to 200gsm (110lb.) index or equivalent weight range (rag bond and ledger paper). 60gsm (16lb) to 79gsm (19.9lb.) bond or equivalent weight range (rag bond, offset, mimo/duplicator, and NCR paper). Image Type Impact typewriter, offset image, Xerographic image, gravure image, Letterpress image, pencil 2H or harder, ballpoint pen, ink pen. Impact typewriter, offset image, Xerographic image, gravure image, Letterpress image, pencil 2H or harder, ballpoint pen, ink pen. Impact typewriter, offset image, Xerographic image, gravure image, Letterpress image, pencil 2H or harder, ballpoint pen, ink pen.
Group IV. Common surface finished paper. 60gsm (16lb) to 200gsm (110lb.) index or equivalent (Bristol text, maga- Impact typewriter, offset image, Xerographic image, gravure image, Letterzine, cover, vellum, safety paper) press image, pencil 2H or harder, ballpoint pen, ink pen. Group V. Uncommon and other input. 80 gsm (20lb.) to 200gsm (110lb.) or equivalent weight: plastic laminated Impact typewriter, offset image, Xerographic image, gravure image, Letterpaper: metallic cover stock: tag stock: plastic transparencies: Telecopier press image, pencil 2H or harder, ballpoint pen, ink pen. Liquid developed electrostatic image. paper: label stock: silver photographic paper: Electrofax paper (ZnO) race-erase: paste ups with loose edges type 1, 2 & 3: XE approved punched or perforated stock: Continuous computer forms. 49gsm (13lb.) to 59gsm 15.9lb.) bond or equivalent weight range (rag bond, ledger mimeo or GSE papers). 34gsm (9lb) to 48gsm (12.9lb) bond or equivalent weight range (rag bond, ledger mimeo or GSE papers). Impact typewriter, offset image, Xerographic image, gravure image, Letterpress image, pencil 2H or harder, ballpoint pen, ink pen. Impact typewriter, offset image, Xerographic image, gravure image, Letterpress image, pencil 2H or harder, ballpoint pen, ink pen.
Group VI. Light weight input.
Group VII.
Table 10 Input document quality definitions Defect Holes. Acceptable Marginal Unacceptable Rough or torn holes. Notes -
Maximum of three cleanly punched Four to nine cleanly punched holes. holes up to 6mm. (0.25 inch) diameter.
GP 20
July 2005 6-46
Table 10 Input document quality definitions Defect Staples. Edge defects. Folds* (in the feed direction). Folds* (across the feed direction) Curl (measured from a flat surface). Wrinkle. Acceptable Cleanly removed staples. None. Two letter folds less than 1.5 mm. (0.062 inch) high. None. Marginal Poorly removed staples resulting in dogears*. Unacceptable Staples not removed. Notes
Any cut or tear near a corner less than 3mm. Any cut or tear not at a corner or greater than 3 (0.125 inch) in length. mm. (0.125 inch) in length, Two letter folds less than 3mm. (0.125 inch) high. One fold not to exceed 3mm. (0.125 inch) high. In-ream or inherent curl up to 13mm. (0.5 inch) maximum. Any fold greater than 3mm. (0.125 inch) high. * Folds must be flattened to within 6mm (0.25 inch) height before placing in the input device. * Folds must be flattened to within 6mm (0.25 inch) height before placing in the input device. Curl greater than 13mm.
Any fold greater than 3mm. (0.125 inch) high.
None.
None.
Multiple moderate wrinkles, up to 38mm. (1.5 Severe wrinkles greater than 38mm. (1.5 inch) inch) long in any direction, 3mm. (0.125 inch) long in any direction, greater than 3mm. (0.125 in height. inch) in height Hole reinforcement, correction fluid or dry glue no greater than 13 square millimetres. (0.02 square inch) per correction. One bent corner up to 75mm. (3 inch) diagonal length Perforated tractor feed edges cleanly removed. Correction tape major paste-up or correction fluid greater than 13 square millimetres. (0.02 square inch) per correction. One or more bent corner exceeding 75mm. (3 inch) diagonal length. Perforated tractor feed edges not removed. -
Foreign material None. on the surface. Bent corners (dog-ears)* Computer fan fold sheets No bent corners
* Dog ears must be flattened to within 6mm (0.25 inch) height before placing in the input device. -
July 2005 6-47
GP 20
GP 21 Installation Space Requirements

Purpose
To outline the general space requirements to enable safe use and adequate access for service.
WARNING
Do not work in a confined space. 1 m (39 inches) space is needed for safe working.
WARNING
USA and Canada. Do not install this machine in a hallway or exit route that does not have 1.12 m (44 inches) of space additional to the normal space requirements in front of the machine. To conform with fire regulations this additional 1.12 m (44 inches) of space is needed in front of the machine in hallway and exit routes.
Machine Height
CC232-WCP255 Machine height with the platen lowered = 1010mm (39.6 inches) Machine height with the platen raised = 1400mm (55.1 inches) Machine height with the DADH lowered = 1110 mm (43.7 inches) Machine height with the DADH raised = 1453 mm (57.2 inches) Machine height with the DADH lowered = 1107 mm (43.5 inches) Machine height with the DADH raised = 1451 mm (57.1 inches)
CC265-WCP275
Machine Weight
CC232-WCP255 Basic machine weight = 110 kg (242.5 lbs.) Fully configured machine weight = 125 kg (276 lbs.) NOTE: Machine weight does not include the weight of the finisher. CC265-WCP275 Basic machine weight = 125 kg (276 lbs.) Fully configured machine weight = 131 kg (289 lbs.) NOTE: Machine weight does not include the weight of the finisher. Finishers OCT = 2 kg (4.5 lbs.) 1K LCSS = 23 kg (51 lbs.) 2K LCSS = 30 kg (66.5 lbs.) HCSS = 58 kg (128 lbs.) HCSS BM = 79 kg (174.5 lbs.)
GP 21
July 2005 6-48
Machine dimensions and Installation Space Requirements

Refer to the relevant subsection: CC232-WCP255 Machine Installation and Space Requirements CC265-WCP275 Machine Installation and Space Requirements
NOTE: The dimensions shown in Table 1 allow for a 1 metre (39.5 inches) minimum safety workspace around the machine. To acquire the minimum safety workspace it may be necessary to move the machine within the area specified. Figure 1 represents a plan view of a machine installation and is to be read in conjunction with Table 1. The dimensions A and B outline a footprint of the machine within the boundary of safe operation, dimensions C and D. The dimension E indicates the area required for airflow / workspace at the rear of the machine.
CC232-WCP255 Machine Installation and Space Requirements Table 1 shows the dimensions of the CC232-WCP255 machines and the installation space required for safe operation.
Table 1 CC232-WCP255 Configuration Machine width (A) mm / inches Machine depth (B) mm / inches Install width required (C) mm / inches Moveable CC232-CC255 with OCT CC232-CC255 with 1K LCSS CC232-CC255 with 2K LCSS CC232-CC255 with HCSS BM WC232-WCP255 with OCT WC232-WCP255 with 1K LCSS WC232-WCP255 with 2K LCSS WC232-WCP255 with HCSS BM 955 / 37.6 1214 / 47.8 1214 / 47.8 1420 / 55.9 1240 / 48.8 1499 / 59.0 1499 / 59.0 1705 / 67.1 650 / 25.6 650 / 25.6 650 / 25.6 650 / 25.6 742 / 29.2 742 / 29.2 742 / 29.2 742 / 29.2 1955 / 77 2214 / 87.2 2214 / 87.2 2420 / 95.3 2240 / 88.2 2499 / 98.4 2499 / 98.4 2705 / 106.5 Fixed 2955 / 116.3 3214 / 126.5 3214 / 126.5 3420 / 134.6 3240 / 127.6 3499 / 137.8 3499 / 137.8 3705 / 145.9 Install depth required (D) mm / inches Moveable 1650 / 65 1650 / 65 1650 / 65 1650 / 65 1742 / 68.6 1742 / 68.6 1742 / 68.6 1742 / 68.6 Fixed 2650 / 104.3 2650 / 104.3 2650 / 104.3 2650 / 104.3 2742 / 108.0 2742 / 108.0 2742 / 108.0 2742 / 108.0 Install airflow / service workspace (E) mm / inches Moveable 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 Fixed 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4
Front
Figure 1 Installation plan CC232-WCP255
July 2005 6-49
GP 21
CC265-WCP275 Machine Installation and Space Requirements Table 2 shows the dimensions of the CC265-WCP275 machines and the installation space required for safe operation.
NOTE: The installation dimensions in Table 2 allow for a 1 metre (39.5 inches) minimum safety workspace around the machine. To acquire this minimum safety workspace it may be necessary to move the machine within the area specified. Figure 2 represents a plan view of a machine installation and is to be read in conjunction with Table 2. The dimensions A and B outline a footprint of the machine within the boundary of safe operation, dimensions C and D. The dimension E indicates the area required for airflow / workspace at the rear of the machine.
Table 2 Installation dimensions CC265-WCP275 Configuration Machine width (A) mm / inches Machine depth (B) mm / inches Install width required (C) mm / inches Moveable CC265 with OCT CC265-CC275 with 2K LCSS CC265-CC275 with HCSS CC265-CC275 with HCSS BM WC265-WCP265 with OCT WC265-WCP275 with HCSS 1007 / 39.6 1257 / 49.5 1402.55.2 1457 / 57.4 1007 / 39.6 1402 / 55.2 728 / 28.6 728 / 28.6 728 / 28.6 728 / 28.6 735 / 28.9 735 / 28.9 735 / 28.9 735 / 28.9 2007 / 79.0 2257 / 88.9 2402 / 94.6 2457 / 96.7 2007 / 79.0 2257 / 88.9 2402 / 94.6 2457 / 96.7 Fixed 3007 / 118.4 3257 / 128.2 3402 / 133.9 3457 / 136.1 3007 / 118.4 3257 / 128.2 3402 / 133.9 3457 / 136.1 Install depth required (D) mm / inches Moveable 1728 / 68.0 1728 / 68.0 1728 / 68.0 1728 / 68.0 1735 / 68.3 1735 / 68.3 1735 / 68.3 1735 / 68.3 Fixed 2728 / 107.4 2728 / 107.4 2728 / 107.4 2728 / 107.4 2735 / 107.7 2735 / 107.7 2735 / 107.7 2735 / 107.7 Install airflow / service workspace (E) mm / inches Moveable 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 100 / 3.94 Fixed 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4 1000 / 39.4
WC265-WCP275 with 2K LCSS 1257 / 49.5 WC265-WCP275 with HCSS BM 1457 / 57.4
Front
Figure 2 Installation plan CC265-WCP275
GP 21
July 2005 6-50
GP 22 Electrical Power Requirements

Power Requirements
Refer to Table 1 and Table 2. Table 1 Electrical power requirements Nominal Voltage Average current 110VAC 60Hz. 127VAC 60Hz. 127VAC 60Hz. 120VAC 60Hz. 120VAC 60Hz. 220VAC 50Hz. 230VAC 50Hz. 240VAC 50Hz. Comments
Less than or equal to 20A RMS. Specific XLA markets only. Less than or equal to 20A RMS. Mandatory for Saudi Arabia only. Less than or equal to 20A RMS. To operate at 127VAC +10% for long periods. Mandatory for Mexico only. Less than or equal to 16A RMS. Run mode, USA and Canada. Less than or equal to 20A RMS. Warm up, All 60Hz markets including USA and Canada. Less than or equal to 10A RMS. Europe and other 50Hz markets. Less than or equal to 10A RMS Europe and other 50Hz markets. Less than or equal to 10A RMS. Europe and other 50Hz markets.
Power Save Modes

There are three customer adjustable power save modes which default to the time values shown, refer to Table 2 for power consumption of all modes: Low Power Mode The low power mode is automatically entered after 15 minutes of non-activity. image processing disk off, IOT +24V disabled, ROS motor off, fuser to low power. The mode of power is returned to standby following a user request, a key press on the user interface or network activity. Sleep Mode (system product) The sleep mode is automatically entered after 60 minutes of non-activity after entry into low power mode. The mode of power is returned to standby following a user request, a key press on the user interface or network activity.
July 2005 6-51
GP 22
Auto-off Mode (digital copier product) The auto-off mode is automatically entered after 60 minutes of non-activity after entry into low power mode. Returned to standby following on / off switch pressed (invoking warm-up and initialization). Table 2 Power consumption in all modes Configuration Digital copier, 32cpm. Digital copier, 38cpm. Digital copier, 45cpm. Digital copier, 55cpm. Digital copier, 65cpm. Digital copier, 75cpm. Multi function product or digital copier with FAX, 32cpm. Multi function product or digital copier with FAX, 38cpm. Multi function product or digital copier with FAX, 45cpm. Multi function product or digital copier with FAX, 55cpm. Multi function product or digital copier with FAX, 65cpm. Multi function product or digital copier with FAX, 75cpm. Additional power for 1K LCSS Additional power for 2K LCSS Additional power for HCSS Additional power for HCSS BM Run mode (Watt) 1100 1100 1195 1136 1650 1750 1200 1200 1300 1300 1850 1850 65 65 200 200 Standby (Watt) 220 220 234 234 280 240 290 290 300 300 310 310 10 10 20 25 Low power (Watt) Sleep (Watt) Less than 118 Less than 139 178 178 255 Less than or equal to 8 Less than or equal to 9.5 Less than or equal to 11.25 Less than or equal to 13.75 Less than or equal to 16.25 Auto off (Watt) Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 Less than or equal to 2 0 0 0 0 Plug-in-mode (Watt) Less than or equal to 1 Less than or equal to 1 Less than or equal to 1 Less than or equal to 1 Less than or equal to 1 Less than or equal to 1 Less than or equal to 1 Less than or equal to Less than or equal to 1 Less than or equal to 1 Less than or equal to 1 Less than or equal to 1 0 0 0 0
Less than or equal Less than or equal to 18.75 to 273 Less than 150 Less than 171 Less than 197 Less than 233 Less than 269 Less than 305 0 0 0 0 Less than or equal to 28.6 Less than or equal to 33.4 Less than or equal to 39.0 Less than or equal to 47.0 Less than or equal to 55.0 Less than or equal to 63.0 0 0 0 0
GP 22
July 2005 6-52
GP 23 Environmental Data
Operating
Temperature range: 10 to 32 degrees C (50 to 90 degrees F) Humidity: 15 to 85% RH. Noise: NOTE: Blue Angel criteria measured in accordance with ISO 7779 Table 1 contains the maximum value in decibels of noise that can be generated by the basic machine. Table 2 contains the maximum value in decibels of noise that can be generated by the machine in other configurations. Table 1 Noise limits (dBA), basic machine PPM 32 38 45 55 65 75 Standby 35 35 35 40 40 40 Run continuous 52 54 57 59 60 63 Run impulse 55 57 66 69 63 66
GP 24 Memory Resources
Purpose
Table 1 contains the recommended minimum EPC memory required for normal and complex jobs. Table 1 Minimum memory System Configuration Digital copier Digital copier Job type Normal random office jobs Frequent stress jobs. Large complex copy jobs with more than 60 originals of Letter size Newsletter demo original type and a combination of the jobs below. Image rotation e.g. Legal - N up Letter auto reduction - Simplex to duplex Build job - sample set Standard 256 Mb Recommended minimum memory Standard 256 Mb 256 Mb
Digital copier / printer or Normal random office jobs digital copier / printer / scan
Table 2 Maximum noise limits (dBA), all configurations PPM 32 38 45 55 65 75 Standby 35 35 35 40 40 40 Run continuous 60 60 60 63 63 63 Run impulse 65 65 65 68 68 72
Digital copier / printer or Frequent stress jobs. 256 Mb or 512 Mb digital copier / printer / Large complex copy jobs with more scan than 60 originals of Letter size Newsletter demo original type and a combination of the jobs below. Image rotation e.g. Legal - N up Letter auto reduction - Simplex to duplex Build job - sample set Secure or delay print 512 Mb
Altitude: 0 to 1829 metres (0 to 6000 feet) Temperature and humidity range: 66 degrees C (150 degrees F) 90% RH max. -29 degrees C (-20 degrees F) 15% RH max.
Storage
Digital copier or printer Frequent stress jobs where memory is or digital copier / printer / already 512Mb but users receive frequent memory related messages e.g.: scan Resources low, will start shortly Please wait your job will start shortly System memory is full. Please wait while memory resources are made available to continue your job. Do not press the start button again the scanner will automatically or touch cancel your job.
Altitude: 0 to 3048 metres (0 to 10000 feet).
July 2005 6-53
GP 23, GP 24
GP 25 First Copy / Print Out Time and Power On / Off Time

The first copy out time (FCOT) is the duration from the start copy request to the delivery of the first copy in the OCT. Values in Table 1 are based on a standard job where the original is copied at 100% from the document glass or DADH onto A4 LEF paper fed from the bypass tray. The first print out time (FPOT) is the duration from the print job request to the delivery of the print in the OCT. FPOT values in Table 1 are based on a 1 byte ASCII text file sent using TCP/ IP and LPR, from a Pentium II 128Mb NT 4.0 PC with 100Mb Ethernet. Table 1 Machine timing Description Response time 32 / 38 ppm Response time 45 / 55 ppm Less than or equal to 3.4 seconds. Less than or equal to 7.3 seconds. Less than 10 seconds Less than 30 seconds (1 second for UI response). Response time 65 / 75 ppm Less than or equal to 2.9 seconds. Less than 5.8 seconds. Less than 8 seconds Less than 30 seconds (1 second for UI response). Notes A4 sheet, bypass tray to OCT no invert. A4 sheet, bypass tray to OCT no invert. A4 sheet, bypass tray to OCT no invert. From low power mode to ready to copy or print. Internet FAX. Server FAX and scan to file are also available when the system is ready to print.
FCOT from the document glass. Less than or equal to 4.6 seconds. FCOT from the DADH. FPOT. Warm up from low power mode. Less than 9.9 seconds. Less than 11 seconds. Less than 30 seconds (1 second for UI response).
Warm up from sleep mode.
Less than or equal to 30 seconds Less than or equal to 30 seconds Less than or equal to 45 seconds From sleep mode to ready to print or copy. Server (15 seconds for UI response). (15 seconds for UI response). (15 seconds for UI response). FAX and scan to file are also available when the system is ready to print. Less than or equal to 30 seconds. Less than or equal to 45 seconds. Less than or equal to 45 seconds. From power on to ready to copy. Less than or equal to 2 minutes and 45 seconds. Less than or equal to 3 minutes 40 seconds. Less than or equal to 2 minutes and 45 seconds. Less than or equal to 3 minutes 40 seconds. Less than or equal to 2 minutes and 45 seconds. Less than or equal to 3 minutes 40 seconds. From power on to ready to print. Server FAX and scan to file are also available when the system is ready to print. From power on to configuration report.
Power on time. Power on time.
Power on time. Power off time, digital copier. Power off time, multi functional machine. Quick restart time.
Less than or equal to 10 seconds. Less than or equal to 10 seconds. Less than or equal to 10 seconds. Less than or equal to 35 seconds. Less than or equal to 45 seconds. Less than or equal to 45 seconds. Less than or equal to 30 seconds. Less than or equal to 30 seconds. Less than or equal to 45 seconds. From re-start option confirmed, to ready to print or copy. Server FAX and scan to file are also available when the system is ready to print. Less than or equal to 30 seconds. Less than or equal to 30 seconds. Less than or equal to 30 seconds.
FAX power on time
GP 25
July 2005 6-54
dC001 Reset Auditron Master PIN

Purpose
To reset the Auditron and the System Administration password to the default, (1111). NOTE: The Auditron and the System Administration password is the same item.
dC104 Modal Usage Counters

Purpose
To list counters that provide information about features of the machine that have been used by the customer.
Procedure
1. 2. 3. 4. Enter diagnostics, GP 1. Select Diagnostic Routines, select Other Routines, select 001 Reset Auditron Master PIN. Select Reset Auditron Master PIN. Select confirm or cancel.
Procedure
1. 2. Enter diagnostics, GP 1. Select Diagnostic Routines, select Other Routines, select 104 Modal Usage Counters. The modal usage counters screen displays, showing the list of counters and the amount of use.
July 2005 6-55
dC001, dC104
dC109 Embedded Fax Protocol Report

Purpose
This procedure allows the CSE to print out the Protocol reports for both line 1 and line 2 if configured. The protocol report contains the protocol information about the last fax transmission whether it was a send or receive job. The protocol report contains the following: Date and time The last local ID and name of the transaction for line 1 or line 2. A firmware version listing for FPGA, application, boot code and hardware. The Job details with the job, line, Fax number, start time and duration. The results column will show the speed of the communications to the remote machine and the connection status. The EQM column will show the EQM value to determine the line quality. The communication summary with the time and a local and remote column. The local and remote columns will display abbreviations refer to Table 1. Enter diagnostics, GP 1. Select Diagnostic Routines. Select Fax dC Routines, select 109 Protocol Report. Select Protocol Report Line 1 or Protocol Report Line 2 if configured for 2 lines, then select, Print Report. The Print Report button greys out until the job has been submitted. The Fax card builds the protocol report job and places the job in the Fax NVM. This is the equivalent of an active Fax job in the Fax card queue. The job does not print, it remains in the queue until the Fax card exits diagnostics. Exit Diagnostics, GP 1. The protocol report prints out.
If the Protocol Report gives errors that show that the Fax is not able send a Fax, go to RAP 20B Unable To Send A Fax. If the Protocol Report gives errors that show that it is unable to receive a Fax, go to RAP 20D Unable To Receive A Fax. If the EQM column in the Job details, gives a code of greater than 5xxx, go to RAP 20D Unable To Receive A Fax.
Procedure
1. 2. 3. 4. 5.
6. 7.
Analyse the Protocol Report. For an example of a send and a receive Fax protocol report, refer to Figure 1 or Figure 2. In Job Details: The results column also shows the line speed (i.e. 1440 bps). The EQM column indicates the line quality (i.e. if the value is greater than 5xxx, then the line quality is poor). In Communications summary: The time column records the time at which each event occurs, from the start of the communication. The local and remote column shows the G3 protocol command or response with a direction arrow. Refer to Table 1 for the description of the abbreviations. The FCF column providing a Hex value of the data information contained in the G3 facsimile checking field. the FIF column providing a Hex value of the data information contained in the G3 facsimile information field. If the Protocol Report is blank, go to RAP 20AFax Entry. Figure 1 Send Fax protocol report
Identify the fault and refer to the appropriate RAP:
dC109
July 2005 6-56
Table 1 Local and remote abbreviations Term DIS DTC EOM EOP EOR EQM ERR FCD FCF FIF FTT JM MCF MPS NSC NSF NSS PID PIN PIP PPS PPR PRI-EOM Figure 2 Receive Fax protocol report Table 1 Local and remote abbreviations Term ANSam CED CFR CI CIG CJ CM CNG CRP CSI CTC CTR DCN DCS Description Modulated answer tone Called terminal identification Confirmation to receive Call indicator Calling subscriber indentation CM terminator Call menu Calling tone Command repeat Called subscriber identified Continue to correct Response for continue to correct Disconnect Digital command signal General Procedures & Information PRI-EOP PRI-MPS PWD PWD RCP RNR RR RTN RTP SEP SUB TCF TSI Description Digital identification signal Digital transmit command End of message End of procedure End of retransmission Eye quality monitor (measures the quality of the line) Response for end of transmission Facsimile coded data Fax Code Field Fax Information Field Failure to train Joint menu Message confirmation Multi page signal Non to standard facilities command Non to standard facilities Non to standard setup Procedure interrupt Procedure interrupt negative Procedure interrupt positive Partial page signal Partial page request Procedure interrupt to EOM Procedure interrupt to EOP Procedure interrupt to MPS Password for (polling) Password for (transmission) Return to control for partial page Receive not ready Receive ready Retrain negative Retrain positive Selective polling Subaddress Training check Transmitting subscriber identification
July 2005 6-57
dC109
dC111 Tag Matrix

Purpose
This NVM store provides the CSE with a means to enter, store, delete and retrieve Tag Numbers that show which hardware and software upgrades are incorporated in the machine.
dC131 NVM Read/Write

Purpose
To review and modify values within the machine configuration and control parameters stored in NVM. NOTE: This does not include customer administration or accounting data, these are accessible from the billing and auditron facilities, refer to the User Guide.
Description
NOTE: This store is not deleted during a dustoff procedure, dC132 NVM initialisation. Tags are issued with a module identifying prefix and number as follows: Processor module to 001 to 250. DADH module to D001 to D050. Finisher module to F001 to F050. Network controller to N001 to N050
Description
Each NVM item is identified using a chain and location code in the form XX-XXX, where XX- is the chain prefix, and -XXX is an identifier in the range 001 to 999. For example 09-245. Refer to GP 2 Fault Codes and History Files.
Procedure
1. 2. 3. 4. Save the NVM to disk, GP 5. Enter diagnostics, GP 1. Select Diagnostic Routines. Select required dC routine category: Copier Routines. Other Routines. 5. 6.
The tag numbers are stored in areas defined by module and are entered into the Tag Matrix dC 111 without the prefix. Refer to the procedure Tags. This contains a list of Tag numbers together with an description of each of the modifications.
Procedure
1. 2. 3. Enter diagnostics, GP 1. Select Diagnostic Routines, select Other Routines, select dC111Tag Matrix. Select the appropriate module button, and follow the on screen instructions.
Select the appropriate button for the NVM chain to be viewed. Use the scroll buttons to view the other NVM locations of the chain. Use the keyboard to type the three digit identifier code into the Find: field and then touch the Find: button. This puts the found NVM value at the top of the list. NOTE: Press the keypad C button to reset the Find: button to 000.
7.
Touch the selected NVM in the list, and touch the Read/Write button. The Read/Write window will open for editable NVM, and the Read Only window will open for Read Only (protected) NVM. NVM Tables Chains 1 to 10 dC131a. NVM Tables Chains 12 to 28 dC131b. Fax Country Dependant NVM Values (1 of 5) dC131c Fax Country Dependant NVM Values (2 of 5) dC131d. Fax Country Dependant NVM Values (3 of 5) dC131e. Fax Country Dependant NVM Values (4 of 5) dC131f. Fax Country Dependant NVM Values (5 of 5) dC131g.
8.
Refer to the tables that follow for NVM chain locations and parameters:
9.
When the values of an editable NVM have been changed, switch off the machine, then switch on the machine, GP 14, to check and evaluate the changes made to the NVM.
dC111, dC131
July 2005 6-58
NOTE: If the NVM default characters exceed 10 characters only the first eight characters are displayed in the list. The full string is displayed in the Read/Write window. NOTE: Selecting Reset will cause the selected NVM location to be reset to its default value. Selecting Cancel closes the window and cancels any changes made in the now closed window. NOTE: The CSE cannot read or modify any NVM that contains customer administrative or accounting data. NOTE: The Read Only (protected) NVM can only be changed using a password obtained from Xerox. Protected NVM cannot be reset from dC132 NVM initialisation.
dC131a NVM Tables Chain 1 to 10

General
1. Refer to the following for NVM parameters chain 1 to 10: NVM chain 1 Table 1 NVM chain 2 Table 2 NVM chain 3 Table 3 NVM chain 5 Table 4 NVM chain 6 Table 5 NVM chain 7 Table 6 NVM chain 8 Table 7 NVM chain 9 Table 8 NVM chain 10 Table 9 Table 1 NVM chain 1 Location NVM Name 01-001 Power Save Enable NVM Description Value Default 1
Defines whether power save is 0=disabled enabled 1=enabled Table 2 NVM chain 2
Location NVM Name 02-001 02-002 Printer Language Edit E-mail From
NVM Description -
Value 0
Default 0 0
If user is network authenti0=disabled cated, but search on UID 1=enabled failed, enable the From button. XXXXXX machines only 0=disabled 1=enabled 0=disabled 1=enabled
02-003 02-004
Enable Delete Job Flag to enable/disable the deletion of jobs EditFromGuest Enables/disables editing of email from guest. XXXXXX machines only Table 3 NVM chain 3
1 0
Location NVM Name 03-001 03-003 Foreign Interface Market Region
NVM Description Determines whether foreign interface is configured Defines market region. Password protected
Value 0=disabled 1=enabled 0=USCO, 1=XCL, 2=FX, 3=FXAPO, 4=ACO, 5=XE
Default 0 0
July 2005 6-59
dC131, dC131a
Table 3 NVM chain 3 Location NVM Name 03-004 System Config NVM Description Defines type of system. Value Default Location NVM Name 03-010 SVC Copy Mode PIN Auto Hold Enable Prod config (speed)
Table 3 NVM chain 3 NVM Description Value Default 4391
0=Digital Copier, 0 1=Multi-Functional Device, 2=Printer, 3=Scan Server, 4=OEM Scanner, 5=OEMPrinter, 6=OEM MultiFunction, 7=Atlanta Only
Service copy mode entry code. 1000 to 999999999 Normally the reverse of the diagnostic entry code Hold job queue if resources unavailable 0=disable 1=enable
03-011 03-012
1 33
03-005
System Install Phase
Defines system's current instal- 0=manfg, 1=FIC, 0 lation phase. 2=Customer Install, 3=Customer Setup, 4=Install Complete 0=disabled 1=enabled 0 to 255 1
Defines product configuration 32=32ppm 35=35ppm (processing speed). 08-001 must be set to the same speed. 38=38ppm 45=45ppm 55=55ppm 65=65ppm 75=75ppm
03-013
Doc Handler Con- Defines if the DADH or docufig ment cover is present, Auto select Inverter Switch
0=DADH 1=Doc. 1 cover 1
03-006
Auto Configuration Determines if the system runs through auto configuration, detect at power on Value Added Reseller Product Identifier Defines installation's value added reseller. Password protected. Sets the product identifier. This is used to identify the printer type over the network (through the sysObjectID Object). Password protected.
03-014
Determines if sheets delivered 0=face up face up (non inverted) or face 1=face down down (inverted) Machine Configuration Setting Password protected Range 0 to 5 0=Unknown 1=Universal
03-007
255
03-015 03-016 03-017
SIP Machine Model
0 1 1
03-008
71=WCP65AMF 73 72=WCP75AMF 73=WC65BMF 74=WC75BMF 75=WC65BMF+ PS NOTE: For machine identifica- 76=WC75BMF+ tion, refer to SCP 7 Machine PS Features. 77=WC32BMF 78=WC38BMF BMF = Basic Multi Function 79=WC45BMF AMF = Advanced Multi Func80=WC55BMF tion 81=WC32BMF+ PS = Post Script PS 82=WC38BMF+ PS 83=WC45BMF+ PS 84=WC55BMF+ PS 85=WCP32AMF 86=WCP38AMF 87=WCP45AMF 88=WCP55AMF 0
SIP Machine Type Machine Type Setting Password protected SIP CommsPortAccs DC Install Phase
Image Processing serial com- 0=Disabled munication port access - either 1=Enabled disabled or enabled Define platform current phase
03-018
0=Incomplete 0 1=Incomplete 2=Incomplete 3=Install Wizard 4=Incomplete
Table 4 NVM chain 5 Location NVM Name 05-001 05-002 05-003 05-005 DADH Feed Head Count CRU Days DADH Debounce Time DADH LE Hotline NVM Description Number of feeds Number of days Value 0 to 300000 0 to 65535 Default 0 0 300
Paper sensor debounce time 0 to 5000ms Modifies the delay between reg sensor 'on' and DADHactive 'on' Modifies the delay between reg sensor 'on' and DADHactive 'off'
0=minus 8mm 80 160=plus 8mm 0=minus 8mm 1=plus 8mm 80
05-006
DADH TE Hotline
03-009
Install Client
Defines current client of system 0 to 255 installation
dC131a
July 2005 6-60
Table 4 NVM chain 5 Location NVM Name 05-007 NVM Description Value Default Location NVM Name 08-001 Print Rate
Table 7 NVM chain 8 NVM Description Number of prints per minute (Controls the IOT print rate). 03-012 must be set to the same speed. Value 0=35/38ppm, 1=45ppm, 2=55ppm. 3=65ppm, 4=75ppm, 5=32ppm, 6=53/38ppm, 7=unknown 160 to 500 Default 8
Detect Paper Size 1 DADH sensor to detect sizes 0=A4, 2 for market regions. 1=8.5x13, 2=Auto market region set Detect Paper Size 2 DADH sensor to detect sizes 0=A5; 2 for market regions. 1=8.5x5.5, 2=auto market region set DADH Mag (copy mode) DADH Mag (Fax mode) Half speed adj for >100% copy 0 to 200 minus 10% to plus 10% 94
05-008
05-009
08-002
Process speed
Speed at which sheets move through machine.
32/38=179 45/55=257 65/75=362 0 0
05-010
Half speed adj for >100% fax 0 to 200 mode minus 10% to plus 10% 0=normal 1=quiet mode (reduced speed)
100
08-003 08-004
Machine Model Machine Type Short Cycle Out Time Long Cycle Out Time Abnormal Cycle Out Time
Machine configuration setting 4 Machine type setting IOT inactivity shutdown timer (except ROS motor) Inactivity cycle out timer. Abnormal cycle out time 0=Unknown 1=Universal
05-012
DADH Duplex Motor Adjustment of duplex motor Speed speed
08-045 08-046 08-047
0 to 15 seconds 0 0 to 180 seconds 60
0 to 10 seconds 10 7300 to 7700 7300 to 7700 7300 to 7700 7300 to 7700 7510 7510 7522 7504 7522 7510 7521 7533 7510 7522 141 129
Table 5 NVM chain 6 Location NVM Name 06-001 Light Level NVM Description ROS light level 600 dpi and 1200 dpi Value 1500 to 6000 32/55=3600 65/75=2400 5000 100 08-049 08-050 08-051 08-052 Table 6 NVM chain 7 Location NVM Name 07-001 NVM Description Value 67 or 68 Default 67 08-059 08-060 08-061 08-062 08-063 08-074 08-075 Default 08-048
Top Edge Reg Tray Tray 1 top edge registration 1 Simp simplex Top Edge Reg Tray Tray 2 top edge registration 2 Simp simplex Top Edge Reg Tray Tray 3 top edge registration 3 Simp simplex Top Edge Reg Tray Tray 4 top edge registration 4 Simp simplex
06-003 06-004
Ros Motor Time-out Time after which ROS motor 100 to 20000 fault will be called IQA Factor TRC adjustment used as a factor applied to ROS light 50 to 200
Top Edge Reg MSI Bypass tray top edge registra- 7300 to 7700 Simp tion simplex Top Edge Reg Tray Tray 1 top edge registration 1 Dup duplex Top Edge Reg Tray Tray 2 top edge registration 2 Dup duplex Top Edge Reg Tray Tray 3 top edge registration 3 Dup duplex Top Edge Reg Tray Tray 4 top edge registration 4 Dup duplex 7300 to 7700 7300 to 7700 7300 to 7700 7300 to 7700
Feeder Module Type Defines feeder module type 67=2 internal trays + bypass 68=2 internal trays + bypass + HCF
Top Edge Reg MSI Bypass tray top edge registra- 7300 to 7700 Dup tion duplex IOT LE Reg Simp IOT LE Reg Dup IOT lead edge registration simplex IOT Lead Edge Reg Dup 0 to 250 0 to 250
July 2005 6-61
dC131a
Table 7 NVM chain 8 Location NVM Name 08-107 Inv Mot Fwd To Rev D1 Inv Mot Fwd To Rev D2 Inv Mot Fwd To Rev D3 NVM Description Value Default 32/38=1353 45/55=927 65/75=669 32/38=3055 45/55=2130 65/75=1579 32/38=3771 45/55=2631 65/75=2062 32/38=2400 45/55=1670 65/75=1190 32/38=2010 45/55=1340 65/75=960 32/38=496 45/55=343 65/75=254 32/38=314 45/55=219 65/75=154 32/38=630 45/55=440 65/75=313 32/38=314 45/55=219 65/75=154 32/38=860 45/55=610 65/75=380 32/38=860 45/55=610 65/75=380 30 32/38=630 45/55=440 65/75=320 32/38=630 45/55=440 65/75=313 32/38=630 45/55=440 65/75=313 08-201 Pitch Tick Simp Mode 2 Pitch Tick Simp Mode 3 Pitch Tick Simp Mode 4 Pitch Tick Simp Mode 5 Pitch Tick Simp Mode 6 Location NVM Name 08-171 Simp Buckle Labels
Table 7 NVM chain 8 NVM Description Simplex buckle for labels Value 100 to 900 Default 32/38=600 45/55=420 65/75=298 32/38=630 45/55=440 65/75=313 32/38=530 45/55=350 65/75=220 32/38=380 45/55=240 65/75=160 32/38=496 45/55=343 65/75=254 32/38=70 45/55=50 65/75=40 32/38=3055 45/55=2130 65/75=1139 32/38=630 45/55=440 65/75=313 32=1870 35/38=1560 45=1330 55=1090 65=920 75=800 32/38=2390 45/55=1670 65/75=1220 32/38=2760 45/55=1930 65/75=1430 32/38=3540 45/55=2500 65/75=1880 32/38=2600 45/55=1800 65/75=1040 32/38=2440 45/55=1700 65/75=1210
IOT paper path timing, restart 0 to 2500 sheet into duplex for mode 1 IOT paper path timing, restart 100 to 4000 sheet into duplex for mode 2 IOT paper path timing, restart 100 to 5000 sheet into duplex for mode 3
08-108
08-172
Simp Buckle Card- Simplex buckle for card stock 100 to 900 stock Le Reg Snr To Clutch Off Le Dup Snr To Clutch Off Le Dup Snr To Cl On Nom Tab Length LE at reg sensor to clutch off 0 to 1000
08-109
08-177
08-127
1579 to 2556 Res Sht To Le Dup Restart sheet to duplex jam Lt Jam 3 window to indicate LE of sheet is late in mode 3 Res Sht To Le Dup Restart sheet to duplex jam 546 to 3000 Lt Jam 4 window to indicate LE of sheet is late in mode 4 Le Dup Snr To Clh Duplex buckle timer mode 1 On Act PSync To Reg Clut Duplex registration mode 1 On Dup Le Reg Snr To Clutch On Simplex buckle 0 to 700
08-178
LE at dup sensor to clutch off
0 to 1000
08-128
08-179
LE at dup sensor to clutch on 0 to 1000
08-148
08-183
Tab time
0 to 1000
08-149
160 to 300
08-190
Inv Mot Fwd To Rev D4
IOT paper path timing. Restart 100 to 4000 sheet into duplex for mode 4 100 to 900ms
08-152
100 to 900
08-191
Simplex buckle for Simplex buckle for MSI speMSI specific stan- cific standard stock dard stock Pitch Tick Simp Mode 1 IOT paper path timing pitch tick setting - Simplex mode 1
08-153
PSync To Reg Clut Simplex registration On Simp Te Reg Snr To Clutch Off Te Dup Snr To Clutch Off Ensures sheet clear of reg nips before turning clutch off
100 to 360
08-200
800 to 3500
08-154
100 to 1200
08-159
Time after paper reaches sen- 100 to 1100 sor to switch clutch off 10 to 60 200 to 1200
IOT paper path timing pitch tick setting - Simplex mode 2 IOT paper path timing pitch tick setting - Simplex mode 3 IOT paper path timing pitch tick setting - Simplex mode 4 IOT paper path timing pitch tick setting - Simplex mode 5 IOT paper path timing pitch tick setting - Simplex mode 6
1000 to 3500
08-160 08-162
Pitch Sync To Dup Time to switch duplex motor Mot On on Rel Sht Msi To Le Reg Jam Simp Buckle Transp'y Simp Buckle Enlopes Release sheet to reg to MSI jam window to indicate LE of sheet is late Simplex buckle for transparency stock
08-202
1000 to 3500
08-203
1000 to 4000
08-169
100 to 900
08-204
1000 to 3500
08-170
Simplex buckle for envelopes 100 to 900
08-205
1000 to 3500
dC131a
July 2005 6-62
Table 7 NVM chain 8 Location NVM Name 08-206 Pitch Tick Dup Mode 1 Pitch Tick Dup Mode 2 Pitch Tick Dup Mode 3 Pitch Tick Dup Mode 4 Pitch Tick Dup Mode 5 Pitch Tick Dup Mode 6 Restart Dup M5 Txpar Restart Dup M5 Envelope Nip Open Inv Mot Rev M1 Nip Open Inv Mot Rev M2 Nip Open Inv Mot Rev M3 Nip Open Inv Mot Rev M4 Nip Open Inv Mot Rev M5 NVM Description IOT paper path timing pitch tick setting - Duplex mode 1 IOT paper path timing pitch tick setting - Duplex mode 2 IOT paper path timing pitch tick setting - Duplex mode 3 IOT paper path timing pitch tick setting - Duplex mode 4 IOT paper path timing pitch tick setting - Duplex mode 5 IOT paper path timing pitch tick setting - Duplex mode 6 IOT transparency timing restart sheets into duplex for mode 5 Value 600 to 3500 Default 32/38=1560 45/55=1090 65/75=800 32/38=2390 45/55=1670 65/75=1220 32/38=2760 45/55=1930 65/75=1430 32/38=2390 45/55=1670 65/75=1220 32/38=1560 45/55=1090 65/75=800 32/38=1560 45/75=1090 32/38=1331 45/55=927 65/75=669 32/38=1331 45/75=927 32/38=570 45/55=400 65/75=290 32/38=1300 45/55=900 65/75=640 32/38=1300 45/55=900 65/75=640 32/38=1300 45/55=900 65/75=640 32/38=570 45/55=400 65/75=290 32/38=570 45/55=400 65/75=380 0 08-229 Location NVM Name 08-221 Inv Mot Rev Dup Mot M2 Inv Mot Rev Dup Mot M3 Inv Mot Rev Dup Mot M4 Inv Mot Rev Dup Mot M5 Inv Mot Rev Dup Mot M6
Table 7 NVM chain 8 NVM Description Value Default
NVM inverter motor reverse to 400 to 2000ms 32/38=1180 45/55=820 duplex motor speed up for 65/75=590 mode 2 NVM inverter motor reverse to 800 to 2000ms 32/38=1760 45/55=1230 duplex motor speed up for 65/75=820 mode 3 NVM inverter motor reverse to 400 to 2000ms 32/38=1180 duplex motor speed up for 45/55=820 mode 4 65/75=590 NVM inverter motor reverse to 0 to 200ms duplex motor speed up for mode 5 transparencies NVM inverter motor reverse to 0 to 200ms duplex motor speed up for mode 6 transparencies 0
08-207
1000 to 3500
08-222
08-208
1000 to 3500
08-223
08-209
1000 to 3500
08-224
08-210
600 to 3500
08-225
08-211 08-212
1000 to 3500 0 to 2500ms
08-226
Rst Dup Jam Win- Restart sheet to duplex jam dow M1 window to indicate LE of the sheet is late in mode 1 Rst Dup Jam Win- Restart sheet to duplex jam dow M2 window to indicate LE of the sheet is late in mode 2 Rst Dup Jam Win- Restart sheet to duplex jam dow M5 window to indicate LE of the sheet is late in mode 5 transparencies Rst Dup Jam Win- Restart sheet to duplex jam dow M6 window to indicate LE of the sheet is late in mode 6 envelopes Inv Mot Slow Down Inverter motor slow down for M1 mode 1 Inv Mot Slow Down Inverter motor slow down for M2 mode 2 Inv Mot Slow Down Inverter motor slow down for M3 mode 3 Inv Mot Slow Down Inverter motor slow down for M4 mode 4 Inv Mot Slow Down Inverter motor slow down for M5 mode 5 transparencies Inv Mot Slow Down Inverter motor slow down for M6 mode 6 envelopes Trail Edge Thresh- Trail edge threshold hold
400 to 1500ms 32/38=1050 45/55=690 65/75=500 400 to 3000ms 32/38=2010 45/55=1340 65/75=960 400 to 3000ms 32/38=1050 45/55=690 65/75=500 546 to 1500ms 32/38=1050 45/75=690
08-227
08-213 08-214
IOT envelopes timing restart 0 to 2500ms sheets into duplex for mode 6 Time for nip to open after inverter motor starts to reverse (duplex for mode 1) Time for nip to open after inverter motor starts to reverse (duplex for mode 2) Time for nip to open after inverter motor starts to reverse (duplex for mode 3) Time for nip to open after inverter motor starts to reverse (duplex for mode 4) Time for nip to open after inverter motor starts to reverse (duplex for mode 5) transparencies Time for nip to open after inverter motor starts to reverse (duplex for mode 6) envelopes 10 to 1000ms
08-228
08-215
10 to 1600ms
08-216
10 to 2000ms
08-230 08-231 08-232 08-233 08-234
0 to 1000ms 0 to 1000ms 0 to 1000ms 0 to 1000ms 0 to 1000ms 0 to 1000ms 4
32/55=100 65/75=150 32/55=100 65/75=150 32/55=100 65/75=150 32/55=100 65/75=150 32/55=100 65/75=150 32/55=100 65/75=150 4
08-217
10 to 1600ms
08-218
10 to 1000ms
08-219
Nip Open Inv Mot Rev M6
10 to 1000ms
08-235 08-237
08-220
Inv Mot Rev Dup Mot M1
NVM inverter motor reverse to 0 to 200ms duplex motor speed up for mode 1
July 2005 6-63
dC131a
Table 7 NVM chain 8 Location NVM Name 08-238 Inv Mot on Fwd NVM Description Inverter motor on foreward Value Default Location NVM Name 08-253 Le Iot Exit Iot Exit Late
Table 7 NVM chain 8 NVM Description Lead edge IOT exit to trail edge IOT exit jam window to indicate lead / trail late Value 90 to 350ms Default 32/38=220 45/55=170 65/75=130 32/38=220 45/55=170 65/75=130 32/38=350 45/55=250 65/75=150 32/38=350 45/55=250 65/75=100 32/55=20 65/75=10 32/38=36 45/55=17 65/75=15 32/38=450 45/75=400 32/38=400 45/75=500 32/38=505 45/55=364 65/75=258 32/38=177 45/55=122 65/75=86 32/38=60 45/55=40 65/75=30 32/38=270 45/55=200 65/75=140 32/38=440 45/55=320 65/75=227 0 0 0 32/38=370 45/55=250 65/75=172
340 to 1000ms 32/38=860 45/55=600 65/75=430 10 to 400ms 32/38=230 45/55=130 65/75=50 32/38=230 45/55=180 65/75=130 32/55=50 65/75=57
08-239
Eng Nip To Mov Sheet Inv Mot On Rev Open Inv Mot FwdStop Rev
Engages nips to move sheet into inverter path
08-254
08-240
Inverter motor on reverse until 100 to 340ms open Time for inverter motor to go forward, then stop, then to reverse 36 to 80ms
90 to 350ms Le Top Exit TE Top Lead edge top exit to trail Exit Win edge top exit jam window to indicate lead edge / trail edge late LE late To Reg Cltch On Reg Clutch On To TE Late Tim After Sen Ramp Dwn M1 Lead edge late to registration 0 to 1000ms after registration clutch on Registration clutch on to trail edge late to duplex sensor 0 to 1000ms
08-255
08-241
08-256
08-242
Le Fsri Inv Mot On Time to turn on inverter motor 300 to 1000ms 32/38=860 dup after LE leaves fuser (duplex) 45/55=600 65/75=430 Le Nip Closed Dup Time between trail edge and nip closed (duplex) Exit Sen To Ofset Mot On Post Fsr To Top Tray Mot Top Tray Mot To Post Fsr 10 to 400ms 32/38=230 45/55=130 65/75=50 0
08-258
08-243
Nominal time after hitting sen- 0 to 100ms sor that speed ramps down for mode 1 0 to 1000ms
08-259
Slow Down Correct Temperature value to correct slowdown Main Mot Run Up PR Mot Run Up Maim motor run up time Photoreceptor motor run up time
08-244 08-245
Time from exit sensor to offset 0 to 3000ms tray motor on Timing from post fuser to top tray motor (forward) Timing from top tray motor to post fuser
08-260 08-261 08-262
0 to 4000ms 0 to 4000ms
100 to 2000ms 32/38=1520 45/55=1060 65/75=750 100 to 1000ms 32/38=1880 45/55=1360 65/75=970 100 to 800ms 32/38=300 45/55=200 65/75=150
08-246
LE Sen To MSI Rel Time from lead edge sensor to 0 to 2000ms bypass tray (MSI) release LE Sen To PFM Rel TE Reg Fsr Exit Time from lead edge sensor to 0 to 2000ms PFM release Trail edge detection at registration, fuser + exit sensor = paper size - NVM Trail edge detection duplex sensor = paper size - NVM Pitch window release delay 0 to 1000ms
08-247
PFM Jam Window Release sheet registration PFM jam window to indicate LE of sheet is late
08-263
08-248
Clutch On Post Fsr Clutch on to post fuser jam 600 to 1850ms 32/38=1410 Jam window to indicate LE of sheet 45/55=980 is late 65/75=700 LE Post Fsr Exit Jam Win TE Post Fsr Exit Jam Win LE Post Fsr Exit Late Win LE Post Fsr TE Late Win Lead edge post fuser to exit jam window to indicate lead edge of sheet is late Trail edge post fuser to exit jam window to indicate trail edge of sheet is late Lead edge post fuser to top exit jam windows to indicate lead edge of sheet is late 360 to 1100ms 32/38=920 45/55=680 65/75=490 600 to 1700ms 32/38=1490 45/55=1060 65/75=760 1000 to 3300ms 32/38=3000 45/55=2000 65/75=1420 32/38=270 45/55=170 65/75=130
08-264
08-249
08-265
TE Duplex
0 to 1000ms
08-250
08-266
Pitch Win Rel Del
0 to 1000ms
08-251
08-267 08-268 08-269 08-270
Fin Finish Tim Fin Prep Tim MSI Stray Sheet
Finisher finish time Finisher preparation time Jam timer for stray sheets from the bypass tray (MSI)
0 to 0 0 to 0ms 0 to 1000ms
08-252
Lead edge post fuser to trail 0 to 500ms edge post fuser jam window to indicate trail edge of sheet is late
0 to 1000ms MSI Feed To PFM Delay from the bypass tray Feed (MSI) feed to paper feed module (PFM) feed to avoid jam
dC131a
July 2005 6-64
Table 7 NVM chain 8 Location NVM Name 08-271 Inv Mot Rev To Stop Dup1 Inv Mot Rev To Stop Dup 2 Inv Mot Rev To Stop Dup 3 Inv Mot Rev To Stop Dup 4 Inv Mot Rev To Stop Dup 5 Inv Mot Rev To Stop Dup 6 NVM Description Inverter motor reverse to inverter motor stop duplex 1 Inverter motor reverse to inverter motor stop duplex 2 Inverter motor reverse to inverter motor stop duplex 3 Inverter motor reverse to inverter motor stop duplex 4 Inverter motor reverse to inverter motor stop duplex 5 (transparencies) Inverter motor reverse to inverter motor stop duplex 6 (envelopes) Value 0 to 1000ms Default 32/38=628 45/55=343 65/75=420 32/55=188 65/75=110 32/38=410 45/75=414 32/55=188 65/75=110 32/38=628 45/55=343 65/75=420 32/38=628 45/55=343 65/75=420 32/55=0 65=170 75=290 210 08-295 IOT time to deliver simplex 0 to 5000ms 32/38=2814 45/55=1961 65/75=1429 32/38=3880 45/55=2908 65/75=1684 32/38=2814 45/55=1961 65/75=1429 Location NVM Name 09-001 TC Lockout 08-296 08-291 Fsr Max1 Location NVM Name 08-288 Fsr Tolsave
Temperature tolerance either 0 to 0 deg C side of power save target temperature Temperature difference between 2 consecutive readings 0 to 0 deg C
08-272 08-273 08-274 08-275
0 to 1000ms 0 to 1000ms 10 to 2000ms 0 to 1000ms
08-289
Fsr Step
08-290
Fsr TolrunB
Temperature tolerance either 0 to 0 deg C side of run target temperature. Thermistor B Temperature at which software calls an over temperature fault 0 to 0 deg C
40
230
08-276
0 to 1000ms
08-292 08-293
Fsr Max2 Fsr Tolstandby
Temperature at which the 0 to 0 deg C electronics shutdown the fuser Temperature tolerance either 0 to 0 deg C side of standby target temperature Fuser apply power time Fuser bias to marking mode time
245 32/38=26 45/75=15
08-277
Add To MSUI Pitch Addition to normal bypass Period (MSI) pitch period Split Nip Control S1 Tim To Del Simp Split nip control for 1st sheet
0 to 1000ms
08-294
08-278 08-279
0 to 350ms
Fsr Apply Power Time Fsr Bias To Run Time Trange Cooling
100 to 2000 ms 200 0 to 0 deg C 0 10
08-280
Tim To Del Invet
IOT time to deliver: inter (sim- 0 to 5000ms plex + paper length) IOT time to deliver duplex (simplex + 3 pitches) Temperature threshold level Temperature threshold level Temperature threshold level Temperature range below standby in which start print can begin Temperature difference between the 2 thermistors 0 to 5000ms
Temperature offset above T 0 to 0 deg C save at which control and fault detection is enabled Table 8 NVM chain 9 NVM Description Value
08-281
Tim To Del Simp3
Default
08-282 08-283 08-284 08-285
Fsr 3min Warning Temp Fsr 2min Warning Temp Fsr 1min Warning Temp Fsr Range
10 to 50 deg C 40 40 to 100 deg C 60 60 to 120 deg C 90 0 to 0 deg C 32/38=30 45/55=10 65/75=28 45 32/38=40 45/75=20 09-005 Chute Bias Mid 09-002 Charge Scorotron
CSF NVM lockout for TC pro- 0=clear 1=lock- 0 cess control failure. 1 = lockout out Charge scorotron (wire). Absolute value in NVM, real value is negative Charge scorotron (grid). Absolute value in NVM, real value is negative 500 to 3000 microA 150 to 700 V 32/38=800 45/75=2050 32/38=420 45/55=480 65/75=410 500
09-003
Charge Grid
09-004
Chute Bias LE
08-286 08-287
Fsr Delta Fsr TolrunA
0 to 0 deg C
Temperature tolerance either 0 to 0 deg C side of run target temperature. Thermistor A
0 to 1400 V Chute bias print level. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -500 to +900 (Volts) by subtraction of 500 from table value Chute bias inter document level. Refer 09-004 0 to 900 V
500
July 2005 6-65
dC131a
Table 8 NVM chain 9 Location NVM Name 09-006 09-007 Chute Bias TE NVM Description Chute bias trail edge level. Refer to 09-004 Value 0 to 1400 V 150 to 1000 microA Default 500 32/38=300 45/55=295 65/75=370 32/38=300 45/55=295 65/75=370 32/38=300 45/55=295 65/75=370 32/38=300 45/55=295 65/75=290 32/38=300 45/55=295 65/75=290 32/38=300 45/55=295 65/75=290 09-021 Dev Bias Print Level Dev Age Table T MMONCI Location NVM Name 09-018 Detack LE Side 2
Transfer LE Side 1 Side 1 transfer corotron LE
09-008
Transfer Mid Side 1
Side 1 transfer corotron intra- 150 to 100 document microA 150 to 1000 microA 150 to 1000 microA
0 to 220 microA 32/38=160 Side 2 Detack Corotron LE. 45/55=145 Unsigned no. in NVM table 65/75=130 (and displayed on GUI) to be converted to signed no. over range of +20 to -200 (microA) by subtraction of 200 from value in table
09-019
09-009
Transfer TE Side 1 Side 1 transfer corotron TE
09-010
Transfer LE Side 2 Side 2 transfer corotron LE
Detack Mid Side 2 Side 2 detack corotron intra- 0 to 220 microA 32/38=175 45/55=165 document. Unsigned no. in 65/75=160 NVM table (and displayed on GUI) to be converted to signed no. over range of +20 to -200 (microA) by subtraction of 200 from value in table Detack TE Side 2 0 to 220 microA 199 Side 2 detack corotron TE. Unsigned no. in NVM table (and displayed on GUI) to be converted to signed no. over range of +20 to -200 (microA) by subtraction of 200 from value in table Developer bias print level. Absolute value in NVM real value is negative Developer age table Main motor on cycle In 100 to 600 V 32/55=350 65/75=345 0 32/38=770 45/55=540 65/75=380 32/38=430 45/55=300 65/75=210 32/38=430 45/55=300 65/75=210 32/38=310 45/55=210 65/75=100 0 32/38=500 45/55=360 65/75=220 32/38=530 45/55=360 65/75=260
09-011
Transfer Mid Side 2
Side 2 transfer corotron intra- 150 to 1000 document microA 150 to 1000 microA
09-020
09-012
Transfer TE Side 2 Side 2 transfer corotron TE
09-013 09-014 09-015
Detack AC Side 1 Detack AC Side 2 Detack LE Side 1
Side 1 detack corotron voltage Side 2 detack corotron voltage
3000 to 5000 V 4200 3000 to 5000 V 4200
09-022 09-023
0 or 1 0 to 1000 ms
0 to 220 microA 32/38=150 Side 1 detack corotron LE. 45/75=130 Unsigned no. in NVM table (and displayed on GUI) to be converted to signed no. over range of +20 to -200 (microA) by subtraction of 200 from value in table
09-024
T CSONCI
Charge scorotron on cycle In
0 to 1000 ms
09-016
Detack Mid Side 1 Side 1 detack corotron intra- 0 to 220 microA 32/38=165 45/75=160 document. Unsigned no. in NVM table (and displayed on GUI) to be converted to signed no. over range of +20 to -200 (microA) by subtraction of 200 from value in table Detack TE Side 1 0 to 220 microA 199 Side 1 detack corotron TE. Unsigned no. in NVM table (and displayed on GUI) to be converted to signed no. over range of +20 to -200 (microA) by subtraction of 200 from value in table
09-026
T PCELONCI
Pre clean erase lamp on cycle 0 to 1000 ms In Developer bias on cycle In 0 to 1000 ms
09-027
T DBONCI
09-029 09-031
T PCELONCI_alt T TCONRUN
09-017
Pre clean erase lamp on cycle 0 to 1000 ms in alternative Transfer corotron on run 0 to 1000 ms
09-032
T DCONRUN
Detack corotron on run
0 to 1000 ms
dC131a
July 2005 6-66
Table 8 NVM chain 9 Location NVM Name 09-033 T CBONRUN NVM Description Chute bias on run Value 0 to 1000 ms Default 32/38=540 45/55=380 65/75=270 32/38=60 45/55=40 65/75=30 32/38=60 45/55=40 65/75=50 32/38=150 45/55=110 65/75=80 32/38=140 45/55=100 65/75=70 32/38=90 45/55=60 65/75=40 32/38=140 45/55=100 65/75=70 32/38=130 45/55=90 65/75=60 32/38=140 45/55=100 65/75=70 32/38=140 45/55=100 65/75=70 32/38=420 45/55=310 65/75=160 32/38=390 45/55=270 65/75=190 32/38=1100 45/55=770 65/75=550 32/38=1130 45/55=790 65/75=560 32/38=1120 45/55=780 65/75=550 Location NVM Name 09-053 T DBOFCO-alt
Table 8 NVM chain 9 NVM Description Developer bias off cycle out alternative Value 0 to 1500 ms Default 32/38=1130 45/55=790 65/75=560 0 0 1 1 32/38=420 45/55=310 65/75=220 0
09-036
T CBOFFRUN
Chute bias off run
0 to 100 ms
09-054 09-056 09-057 09-058 09-059
XeroCycleInMode Xerographic cycle in mode XeroTransCoroRunMode XeroDetackCoroRun XeroChuteBiasRunMode T DBOFCOFS
0=normal 1=alternative
09-037
T TCOFFRUN
Detack corotron off run
0 to 1000 ms
Xerographic transfer corotron 0=normal run mode 1=alternative Xerographic detack corotron run mode Xerographic chute bias run mode Developer bias off cycle out fast shutdown Xerographic cycle out mode Detack corotron inter document level, side 1 Detack corotron inter document level, side 1 Sets target TC for developer process controls 0=normal 1=alternative 0=normal 1=alternative 0 to 1000 ms
09-039
T DCOFFRUN
Detack corotron off run
0 to 500 ms
09-040
T TCLERUN
Transfer corotron lead edge switch Transfer corotron trail edge switch Detack corotron lead edge switch Detack corotron trail edge switch Chute bias lead edge switch
0 to 500 ms
09-060 09-061 09-062 09-068 09-069 09-070 09-073
09-041
T TCT ERUN
0 to 500 ms
XeroCycleOutMode Detack ID Side 1 Detack ID Side 2 TC Setpoint
0=normal 1=alternative
0 to 220 microA 200 0 to 220 microA 200 0 to 500 (mVx10) 400 to 1200 (mVx10) 0 or 1 0 Read only 0 800 0 0
09-042
T DCLERUN
0 to 500 ms
09-043
T DCTERUN
0 to 500 ms
09-044
T CBLERUN
0 to 500 ms
TCSensorCtrtVolt- Sets TC sensor control voltage age to adjust sensitivity TCSetupCompleted Last Pixel Count TC setup completed Cumulative Pixel Count over the last TC control block (20 prints) Maximum continuous run period Toner (replenisher) cartridge empty status
09-045
T CBTERUN
Chute bias trail edge switch
0 to 500 ms
09-048
T DBOFCO
Developer bias off cycle out
0 to 500 ms
09-083 09-087 09-090
ReplenCartMotRun Rep Cartridge Empty
15 to 40 ms 0 or 1
30 0
09-049
T MMOFCO
Main motor off cycle out
0 to 500 ms
09-050
T PCELOFCO
PR erase lamp off cycle out
0 to 1500 ms
Waste Full Thresh- Waste Full Print Count at old which Bottle Full status is confirmed Waste Shutdown Limit Developer Temp Humidity% RH
1 to 1000 prints 100
09-093
09-051
T PRMOFCO
Photoreceptor motor off cycle 0 to 1500 ms out Main motor off cycle out alter- 0 to 1500 ms native
Maximum number of prints 0 to 10000 allowed post waste full before prints shutdown Actual developer temp as measured by sensor Actual machine humidity as measured by sensor Degrees C. %RH
32/45=0 55/75=1000 0 0
09-096 09-097
09-052
T MMOFCO-alt
July 2005 6-67
dC131a
Table 8 NVM chain 9 Location NVM Name 09-098 Altitude NVM Description Value Default 0 Location NVM Name 09-122 Auto Cleaning Interval
Table 8 NVM chain 9 NVM Description Value Default 20k
Altitude adjustment in metres. 0 = zero to 749m 1 = 750 to 1499m 2 = 1500 to 2249m 3 = 2250 to 2999m 4 = 3000+m Enables or disables a delay to 0=disabled the main motor and photore- 1=enabled ceptor motor run up times by adding 1150 to both of the read NVM values for IOT NVM Actual ambient temp as mea- Degrees C sured by sensor. Replenisher capacity Replenisher delivery rate Total dispense time 1050 to 1787 grams
2 to 50 Charge Scorotron Auto Cleaning Interval. Frequency in K sheets for when a manual scorotron cleaning request is displayed Number of images delivered Machine inactivity limit 0 to 4294967295 120 to 4320
09-123 09-124 0 09-125 09-126 09-127 0 32/55=1188 65/75=1750 09-128
Num Images Delivered Inactivity Limit Dev Bias Off Ramp Dwn Dev Bias Off Ramp Dwn Alt Dev Bias Off FS Ramp Dwn Alt
0 300 32/55=0 65/75=160 32/55=0 65/75=100 32/55=0 65/75=100 0
09-100
Main Motor Delay Flag
Developer bias OFF cycle out 0 to 1000 ramp down Developer bias OFF cycle out 0 to 1000 ramp down alternative Developer bias OFF fast shut- 0 to 1000 down cycle out ramp down
09-101 09-110 09-111 09-112 09-114 09-115 09-116 09-117 09-118 09-119 09-120
Ambient Temp Replenisher capacity Repl. Delivery Rate Cumulative Disp Time
PC From Flash Or For development only. Alters 0 to 1 Ram process control factors source from either flash or NVM Disp Mot Min Run Dispense motor minimum run 100 to 1000 time for toner dispense Disp Mot Ramp Up Dispense motor ramp up time 10 to 2000 Disp Mot Run On Dispense motor run on time 10 to 2000 0 to 100 0 to 100
09-129 09-130 09-131 09-132 09-133 09-267 09-268 09-269 09-271
200 30 32/55=0 65/75=190 32/38=0 45/75=43 32/38=42 45/75=29
15 to 60 grams/ 32/55=50 min 65/75=27 0 minutes 0
Rep Lev Snr Fault Flag to indicate replenisher sensor failure. boolean TC Sensor Fault Paper path fans mode Scorotron On Ramp Up TC sensor fault Paper path cooling mode
0=good 1=fault 0 0=good 1=fault 0 0=disabled 1=enabled 32/55=0 65/75=1 32/55=0 65/75=100 32/55=0 65/75=160 32/55=0 65/75=120 350k
Nh Vac Fan Off To Nohad vacuum fan on time Off Tme Nh Vac Fan Off To Nohad vacuum fan off time On Tme Humidity Sensor Fault Humidity sensor fault
0=good 1=fault 0 0=good 1=fault 0 0=good 1=fault 0 0 to 2147483647 pages 0 to 50 pages 0
Charge scorotron ON cycle in 0 to 1000 ramp up 0 to 1000
Dev bias On Ramp Developer bias ON cycle in Up ramp up GridV Off Ramp Dwn Ozone max life
Dev Temp Sensor Developer temperature senFault sor fault AmbTempSensor- Ambient temperature sensor Fault fault Developer age Developer material age
Charge scorotron grid voltage 0 to 1000 OFF cycle out ramp down Stores the maximum prints to 0 to make with the current ozone 4294967295 filter 2 to 50 Charge Scorotron Manual Cleaning Interval. Frequency in K sheets for when a manual scorotron cleaning request is displayed
09-273 25k 09-274
09-121
Man Cleaning Interval
OCT Full Filter Page Count Chute Bias inter doc
OCT 90% full filter
30 0
0 to 1400V Chute bias inter document level. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -500 to +900 (Volts) by subtraction of 500 from table value
dC131a
July 2005 6-68
Table 8 NVM chain 9 Location NVM Name 09-275 09-276 09-277 TC Setup Target Voltage TC lockout high Int Man Clean Enable NVM Description Value Default 185 Location NVM Name 10-045
Toner concentration setup tar- 0 to 500 get voltage (mVx10)
CSF NVM lockout for TC pro- 0=clear 1=lock- 0 cess control. Failure = high. out Interim manual charge scorotron cleaning ennoblement flag 0=disabled 1=enabled 0=disabled 1=enabled 1
161-180 mm offset Offset temperature required 0 to 20 degrees C on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value 181-200 mm offset Offset temperature required 0 to 20 degrees c on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value 201-220 mm offset Offset temperature required 0 to 20 degrees C on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value 221-240 mm offset Offset temperature required 0 to 20 degrees C on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value 241-260 mm offset Offset temperature required 0 to 20 degrees C on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value 261-280 mm offset Offset temperature required 0 to 20 degrees C on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value
09-278 09-279 09-280
Auto Clean Enable Auto charge scorotron cleaning ennoblement flag
32/38=0 45/75=1 0 300
10-046
10
Charg Clean Cout Charge cleaner count enable 0=disabled Enable 1=enabled Inactivity Limit IOT Machine inactivity limit held on the IOT PWB Table 9 NVM chain 10 120 to 4320
10-047 Location NVM Name 10-028 Standby Temp NVM Description Target temperature during standby mode Target temperature during run mode Target temp during Power save mode Value 10 to 230 degrees C 100 to 230 degrees C 50 to 150 degrees C Default 32/38=190 45/55=195 65/75=208 32/38=185 45/55=195 65/75=203 32/38=85 45/55=95 65/75=135 10 10-049 10-048
10
10-029
Run Temp
10
10-030
Low Power Temp
10-042
101-120 mm offset Offset temperature required 0 to 20 degrees C on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value 121-140 mm offset Offset temperature required 0 to 20 degrees C on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value 141-160 mm offset Offset temperature required 0 to 20 degrees C on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value
10
10-043
10 10-050
10
10-044
10
July 2005 6-69
dC131a
Table 9 NVM chain 10 Location NVM Name 10-051 NVM Description Value Default 10 Location NVM Name 10-065 10-066 10-067 10-068 10-069 10-070 Cardstock delay Envelopes delay Labels delay Tab stock delay Cold Start Offset Cold Roll Offset
Table 9 NVM chain 10 NVM Description Media type time delay for fuser roll temperature Media type time delay for fuser roll temperature Media type time delay for fuser roll temperature Media type time delay for fuser roll temperature Fuser cold start offset profile Fuser cold roll offset profile Value Default
281-300 mm offset Offset temperature required 0 to 20 degrees C on thermistor B for paper width. Unsigned no. in NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value 80 gms Offset Media type offset for fuser roll 0 to 30 temperature. Unsigned no. in degrees C NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value
0 to 8 seconds 4 0 to 8 seconds 4 0 to 8 seconds 4 0 to 8 seconds 4 0 to 3 0 to 8 0 32/38=1 45/55=6 65/75=8
10-053
10
10-102 32/55=10 65/75=0 10-122
10-058
Transparency Off- Media type offset for fuser roll 0 to 30 set temperature. Unsigned no. in degrees C NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value Card stock offset Media type offset for fuser roll 0 to 25 temperature. Unsigned no. in degrees C NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value Media type offset for fuser roll 0 to 30 temperature. Unsigned no. in degrees C NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value Media type offset for fuser roll 0 to 30 temperature. Unsigned no. in degrees C NVM table (displayed on GUI) to be converted to signed no. over range of -10 to +10 by subtraction of 10 from table value Cycles
TePFsToInvMotOffSimp TePFsrToInvMotOffDup
Inverter motor off stop position (simplex)
100 to 800 ms 32/38=520 45/55=350 65/75=224 32/38=740 45/55=510 65/75=344
Time to turn off inverter motor 300 to 1200 after TE leaves fuser (duplex) ms
10-059
15
10-060
Envelopes Offset
32/55=15 65/75=10
10-061
Labels Offset
32/55=15 65/75=10
10-063 10-064
NVM Trange Cool- Total fuser web count ing Transparency delay Media type time delay for fuser roll temperature
0 to 8 seconds 0
dC131a
July 2005 6-70
dC131b NVM Tables Chain 12 to 28

General
1. Refer to the tables that follow for NVM parameters chain 12 to 28: NVM chain 12 Table 1 NVM chain 14 Table 2 NVM chain 15 Table 3 NVM chain 17 Table 4 NVM chain 19 Table 5 NVM chain 20 Table 6 14-005 Table 1 NVM chain 12 Location NVM Name 12-001 Finisher Module Type NVM Description Defines finisher module types Value 65=OCT, 66=SCT, 110=LCSS2K, 120=LCSS1K, 130=HCSS, 140=Not Used 150=Not Used 160=Not Used 170=BookletMaker, 100=NoFinisher 0 to 5000 ms Default 65 14-007 14-008 14-010 14-011 14-006 14-004 14-003 Platen Top Edge Reg Platen Lead Edge Reg Periodic Cal time Black Only Cal Time First Cal Time Wait Time Full Cal Platen Timeout Time2 Platen Sensor Region Location NVM Name 14-001 14-002
Table 2 NVM chain 14 NVM Description Value Default 3560 70 32/55=7125 65/75=7250 70 60 10 5 15 90 0
DADH Centre Reg DADH CVT centre registration 2200 to 3850 pixels DADH LE Reg DADH lead edge registration Platen top edge registration Platen lead edge registration Periodic calibration time Black only calibration time 0 to 150 scan lines 6900 to 7500 pixels 0 to 150 scan lines 1 to 240ms 1 to 240 ms
When to do the first warm cali- 5 to 30 minbration after cold start utes Time to wait for full calibration 0 to 255 ms Platen time-out time 2 0 to 120 ms
Contains the market region for 0 to 10 which the platen size sensors are to be programmed 4868 to 4898 0.1mm increments 0 to 5000 0.1mm increments 200 to 500 0.1mm increments 150 to 255 increments of 1 bit 0 to 20 Increments of 1 bit 50 to 150
14-012
Scanner CVT posi- Adjusts position of scan cartion riage at the CVT position Scanner Doc Size Pos Adjusts position of scan carriage at the document size position
32/55=4988 65/75=4878 32/55=700 65/75=500 32/55=350 65/75=230 214
12-002 12-003
OCTFullFilter BookMkrCompileOffset
OCT 90% full filter
2500
14-013
Used to adjust the compiler 0 to 200 100 position of the booklet 0.1137mm/step maker back stop. 0 to 200 100 0.1137mm/step 0 to 200 100 0.1137mm/step
14-014
Scanner LE Hotline Scanner lead edge active hot line Scan CCD Gain Setpt Scan CCD Offset Pnt Scanner Mag Adj To adjust pixel gain set point during scanner CCD calibration To adjust offset point during scanner CCD calibration Adjust platen scan speed in slow scan direction to compensate for magnification errors Table 3 NVM chain 15
12-004 12-005
BookMkrStapleOff- Used to align the staple to set the fold. BookMkrFold Offset Used to centre the fold and the staple relative to the lead edge.
14-025
14-026 0 to 200 100 0.1137mm/step 0 to 20 0 to 20 0 to 60 seconds 5 15 32/38=40 45=35 55/75=30 14-027
0 100
12-006
BookMkrTampRdy- Used to adjust the booklet Offset maker tamping ready position. PFM Wait Point Adj Paper feed module wait point adjustment PFM Relese Adj FinisherSoftCycTime Paper feed module release adjustment Time out for soft cycling of finisher to time seconds
12-007 12-008 12-050
Location NVM Name 15-005
NVM Description
Value
Default 600
400 or 600 ScannerFSResolu- To provide configuration suption port for scanners with Fast Scan resolutions of 400 dpi and 600 dpi
July 2005 6-71
dC131b
Table 3 NVM chain 15 Location NVM Name 15-006 Scanner Direction NVM Description Value Default 1 Location NVM Name 19-008 EPC Setting
0=reverse To provide configuration support for scanners with different 1=forward Fast Scan direction Percentage increase with respect to document glass scanning gain 0 to 20%
15-007
CVT scanning image gain adjustment
Table 4 NVM chain 17 (image disk drive not used) Location NVM Name 17-001 17-002 Disk Mode Disk spin up delay NVM Description Disk present. Time before image disk receives power Value 1=enabled 0=disabled Default 0
0 to 30 seconds 10 19-009 Ncomp EPC Simp Img No Ncomp EPC Dup Img No Comp EPC Simp Img No
Governs the setting of the EPC 1=Optimised for 1 smaller sheets, low and intermediate threshA4/8.5x11. EPC olds. less than 256Mb. 2=Intermediate setting, optimized for medium size sheet 3=Optimised for large sheet, A3/ 11x17. EPC greater than 256Mb Range 1 to 50 Number of images inputted before a non-compiled simplex print job is released for marking Number of images inputted Range 1 to 50 before a non-compiled duplex print job is released for marking Number of images inputted Range 1 to 50 before a compiled simplex print job is released for marking 2
19-010 Table 5 NVM chain 19 Location NVM Name 19-001 19-002 19-003 19-004 19-005 19-006 19-007 Megs of Memory Resource% Reported Use Partial Blocks Mark mode EPC full NVM Description Amount of memory installed Value 0 to 65535M Default 16 10 1 0 32 19-012 19-011
Resource percentage reported 0 to 99% Used partial blocks Marking mode when EPC full 0 or 1 0 or 3 0 to 65535 1 to 50%
Range 1 to 50 Comp EPC Dup Number of images inputted Img No before a compiled duplex print job is released for marking
Memory on Tar- Memory on target get Image Alloc Ratio Print Img Limit Nominal compression ratio
Table 6 NVM chain 20 Location NVM Name NVM Description Line 1 configuration setting Value Default
30 3501
20-200
FaxLine1Config
35 to 5000 Maximum number of network controller images that can be in EPC at any given time
0 = send and receive. 1 = 0 send only. 2 = receive only 0 = send and receive. 1 = 0 send only. 2 = receive only 0 = analogue line. 1 = 0 ISDN line. 2 = not configured 0 0 = analogue line, 1 = ISDN line, 2 = not configured 1 = line 1 has priority. = line 2 has priority Range = 0 to 255 seconds 2 1 3
20-201
FaxLine2Config
Line 2 configuration setting
20-204
FaxLine1TypeDe Line type configuration setfault ting FaxLine2TypeDe Line type configuration setfault ting LinePriority FaxPauseTimeDefault Priority of fax lines Pause time
20-205
20-209 20-210
dC131b
July 2005 6-72
Table 6 NVM chain 20 Location NVM Name 20-211 20-212 20-213 20-214 FaxAutore-dialDefault FaxAutore-dialTimeDef NVM Description Number of times to retry (not connected) Time between each re-dial Value Range = 0 to 14 Default 10 Location NVM Name 20-231 20-235 20-236 20-237 20-240 20-241 20-242
Table 6 NVM chain 20 NVM Description Value 0 = tone 1 = pulse Default 0
FaxLine2DialTyp Dial type configuration eDef FaxDateFieldFormat FaxTimeFieldFormat Date Format Time format
Range = 1 to 25 minutes 3 Range = 0 to 5 3
0 = MM/DD/YY 1 = DD/ 0 MM/YY. 2 = YY/MM/DD 0 = 12 hour 1 = 24 hour 1
FaxAutoResend- Number of times to re-dial Default (connected) FxAutoResendPolicy Sends a cover sheet and extra pages if interrupted
0 0 = without cover page and resent failed pages. 1 = with cover page and resent failed page. 2 = without cover page and resent all pages. 3 = with cover page and resent all pages. 0 = disabled 1 = enabled 0 5
FaxXmitHeader- Transmit header Text TextEnabled enabled FaxMatchJunkEnabled FaxMatchJunkType FaxPollEnabled Enable junk fax prevention Type of screen for junk fax Polling enabled
0 = disabled 1 = enabled 1 0 = disabled 1 = enabled 0 0 = match dial directory. 0 1 = match junk directory 0 = disabled 1 = unsecure. 2 = dial and poll directory. 3 = poll directory 0
20-216 20-217 20-218 20-219
FaxAudioLineM- Listens to line traffic on onEnbld sending FaxAudioLineMonDel FaxAudioLineMonVol
Determines when to stop lis- Range = 0 to 25 sectening to the line traffic onds. Volume of the line monitor
20-243
FaxPollPolicyDef Polled document policy
0 = high 1 = medium 2 1 = low 0 = delete on print. 1 = 0 keep for 1 to 72 hours. 2 = keep forever Range = 1 to 72 hours 0 = auto 1 = manual 72 0
0 0 = delete on poll 1 = keep for 1 to 72 hours 2 = keep forever 72
20-244 20-246 20-247
Faxreceivembox- Receive mailbox policy DocDef FxreceivemboxDocTime Time to keep if the policy is a pre set time
FaxPollPolicyTime FaxImageOverwriteEnb FaxImgOverwritePat
Time to keep if the policy is Range = 1 to 72 hours a pre set time Overwrite image Default pattern
0 = disabled 1 = enabled 0 0 = alternate zeros and ones starting with one 1 = User specified pattern 0 = print. 1 = follow secure policy. 2 = store in mailbox 0 = off 1 = auto print 0
20-220 20-221 20-222 20-223 20-224 20-225 20-226 20-227 20-228 20-229 20-230
FaxAnswerMode Answer mode FaxAutoAnswer- When to answer the call if Delay automatic. FaxRecvPprAutoEnbld
Range = 0 to 15 seconds 0 0
20-248
FaxReportPolicy- Report policy Def FaxActivityReportDef FaxBroadcstRepDef Activity report default Broadcast and multi poll report default and remote broadcast
Determines what to declare 0 = auto 1 = manual for paper sizes
20-249 20-252
FaxSendOptions Determines what size of image to send FaxRecvPageMargin TransmnReportApp
0 = reduce to fit 1 = split 0 pages
determines if removing scan 0 = disabled 1 = enabled 1 lines is allowable Determines if a reduced image is shown 0 = reduced image 1 = no Image 0
0 = always print. 1 = print 1 on error. 2 = off
TransRptBehav- Determines when a transiour mission report is printed FaxRingVolume FaxRingVolumeEnabled Ring volume Ring volume enabled
0 = always print 1 = print 1 on error 2 = off 0 = high 1 = medium 2 = 1 low 0 = disabled 1 = enabled 1 0 = tone 1 = pulse 0
FaxLine1DialTyp Dial type configuration eDef
July 2005 6-73
dC131b
Table 6 NVM chain 20 Location NVM Name 20-254 FaxCountry NVM Description Fax country NOTE: In this table the NVM locations are default values for the UK. Refer to dC131d for the NVM locations and values that are unique to each country. Value Default Location NVM Name 20-263 FaxISDNASR
Table 6 NVM chain 20 NVM Description ISDN ASR Value ISDN answer specified number range 1 or 2 numbers Default 2
0 = USA, 1 = Canada, 2 6 = Brazil, 3 = Mexico, 4 = Argentina, 5 = Chile, 6 = UK, 7 = Switzerland, 8 = Norway, 9 = Denmark, 10 = Ireland, 11 = Austria, 12 = Finland, 13 = France, 14 = Germany, 15 = Sweden, 16 = Belgium, 17 = Netherlands,18 = Italy, 19 = Portugal, 20 = Greece, 21 = Spain, 22 = Russia, 23 = Czech Republic, 24 = Poland, 25 = Hungary, 26 = Yugoslavia, 27 = Romania, 29 = Turkey, 33 = South Africa, 35 = India, 37 = Iceland, 38 = Luxembourg, 39 = Bulgaria, 41 = Australia 0 = French Canadian, 1 1 = English, 2 = Danish, 3 = Swedish, 4 = International Spanish, 5 = German, 6 = Italian, 7 = US English, 8 = Dutch, 9 = Portuguese, 10 = Norwegian, 11 = Finnish, 12 = French, 13 = Brazilian, 14 = Greek, 15 = Czech, 16 = Polish, 17 = Hungarian, 18 = Romanian, 19 = Turkish, 20 = Russian, 21 = Simplified Chinese 0 = secure receive is off 1 = secure receive is on 0
20-264
FaxISDNPP
ISDN PP
0 = operate point to mul- 1 tipoint protocol. 1 = operate point to point protocol 0 = operate en-block receiving 1 = operate overlap receiving 0 = National ISDN-1 1 = Northan Telecom (DMS-100) 2 = AT and T Custom (5ESS) 3 = Euro ISDN 3 = Euro ISDN 0 = disabled 1 = enable 0 to 63 (user entered data) 0 = automatic 1 = manual 0
20-265
FaxISDNOverla- ISDN overlap receiving pRec FaxISDNLineType ISDN line type
20-266
20-267 20-269 20-270 20-271 20-273 20-274 20-275 20-276 20-277
CallHunting TeiSetting TeiSettingType
Call hunting TEI setting TEI type
0 0 0
20-255
FaxLanguage
Report language
OhmTermination Ohmic termination G4Enabled CardResetStop G4 enabled
0 = disabled 1 = enabled 0 0 = disabled 1 = enabled 0 0
Reset/stop card on recover- 0 = reset 1 = stop able fault
LoadJobsAtStart Load jobs at start up LoadDirectoriesAtStart LoadMailboxesAtStart LastUserJobID Load directories at start up load mailboxes at start up
0 = do not load jobs, 1 = 1 load jobs 0 = do not load directo- 1 ries, 1 = load directories 0 = do not load mail boxes. 1 = load mailboxes Sets the last allocated user job ID Sets the last allocated recurring job ID 1
20-278 20-279 20-280
Last allocated user job ID
999 5199
20-256 20-257 20-258 20-259 20-260
SecReceiveEnabled
Determine whether Secure Receive is on or off
LastRecurringJo- Last allocated recurring job bID ID CompletedJobsCount Completed jobs count
CompressTypeLi T30 maximum compresne1TX sion-TX line 1
2 = MH 3 = MR 4 = MMR 4
Sets the completed jobs 0 count for automatic activity report generation
CompressTypeLi T30 maximum compression 2 = MH 3 = MR 4 = MMR 4 ne2TX TX line 2 CompressTypeLi T30 maximum compression 2 = MH 3 = MR 4 = MMR 4 ne1RX RX line 1 CompressTypeLi T30 maximum compression 2 = MH 3 = MR 4 = MMR 4 ne2RX RX line 2
20-281 20-282 20-283
Line1CurrentDet Line current detection line 1 0 = disabled 1 = enabled 1 ection Line2CurrentDet Line current detection line 2 0 = disabled 1 = enabled 1 ection T30MaxResL1T X T30 maximum resolution line 1 TX 8 2 = 200x100, 3 = 200x200, 5 = 300x300, 7 = 400x400, 8 = 600x600
dC131b
July 2005 6-74
Table 6 NVM chain 20 Location NVM Name 20-284 T30MaxResL2T X NVM Description T30 maximum resolution line 2 TX Value Default Location NVM Name 20-295
8 2 = 200x100, 3 = 200x200, 5 = 300x300, 7 = 400x400, 8 = 600x600 2 = 200x100, 3 = 8 200x200, 5 = 300x300, 7 = 400x400, 8 = 600x600 2 = 200x100, 3 = 8 200x200, 5 = 300x300, 7 = 400x400, 8 = 600x600 3 = 33600, 4 = 31200, 5 3 = 28800, 6 = 26400, 7 = 24000, 8 = 21600, 9 = 19200, 10 = 16800, 11= 14400, 12 = 12000, 13 = 9600, 14 = 7200, 15 = 4800, 16 = 2400 3 = 33600, 4 = 31200, 5 3 = 28800, 6 = 26400, 7 = 24000, 8 = 21600, 9 = 19200, 10 = 16800, 11= 14400, 12 = 12000, 13 = 9600, 14 = 7200, 15 = 4800, 16 = 2400 3 = 33600, 4 = 31200, 5 3 = 28800, 6 = 26400, 7 = 24000, 8 = 21600, 9 = 19200, 10 = 16800, 11= 14400, 12 = 12000, 13 = 9600, 14 = 7200, 15 = 4800, 16 = 2400 3 = 33600, 4 = 31200, 5 3 = 28800, 6 = 26400, 7 = 24000, 8 = 21600, 9 = 19200, 10 = 16800, 11= 14400, 12 = 12000, 13 = 9600, 14 = 7200, 15 = 4800, 16 = 2400 0 = any 1 = metric 2 = inch 0 = any 1 = metric 2 = inch 0 = any 1 = metric 2 = inch 0 = any 1 = metric 2 = inch 0
20-285
T30MaxResL1R T30 maximum resolution X line 1 RX T30MaxResL2R T30 maximum resolution X line 2 RX T30MaxSpeedL1 T30 maximum speed line 1 TX TX
T30MinScanLine T30 minimum scan line time 0 = 0ms/0ms, 1 = 5ms/ 0 TimeL1 line 1 5ms, 2 = 10ms/5ms, 3 = 10ms/10ms, 4 = 20ms/ 10ms, 5 = 20ms/20-ms, 6 = 40ms/20ms, 7 = 40ms/40ms T30MinScanLine T30 minimum scan line time 0 = 0ms/0ms, 1 = 5ms/ 0 TimeL2 line 2 5ms, 2 = 10ms/5ms, 3 = 10ms/10ms, 4 = 20ms/ 10ms, 5 = 20ms/20-ms, 6 = 40ms/20ms, 7 = 40ms/40ms T30ECMEnabled T30 ECM enabled/disabled 0 = disabled, 1 = enabled 1 L1TX line 1 TX T30ECMEnabled T30 ECM enabled/disabled 0 = disabled, 1 = enabled 1 L2TX line 2 TX T30ECMEnabled T30 ECM enabled/disabled 0 = disabled, 1 = enabled 1 L1RX line 1 RX T30ECMEnabled T30 ECM enabled/disabled 0 = disabled, 1 = enabled 1 L2RX line 2 RX FaxPwrSavLock- Look ahead period to pend- Range = 0 to 120 minAhead ing fax job which will prohibit utes entry into sleep. ExtendedRetryPolicy Determine if a confirmed transmission report is printed if MCF not received for last page sent. Temporary NVM to capture the data for received page to RAM disk and copy to NVM if error occurs 1
20-286
20-296
20-287
20-297 20-298 20-299 20-300 20-301
20-288
T30MaxSpeedL2 T30 maximum speed line 2 TX TX
20-289
T30MaxSpeedL1 T30 maximum speed line 1 RX RX
20-302
0 = Strict retry policy (all 1 MCF required) 1 = Optional ignore final missing MCF 0 = Disabled 0
20-399
SaveCompressedData
20-290
T30MaxSpeedL2 T30 maximum speed line 2 RX RX
20-430 20-431 20-432 20-433
Busy1FilterStage Busy 1 filter stage 1 A1 1A1 Busy1FilterStage Busy 1 filter stage 1 A2 1A2 Busy1FilterStage Busy 1 filter stage 1 A3 1A3 Busy1FilterStage Busy 1 filter stage 1 B1 1B1 Busy1FilterStage Busy 1 filter stage 1 B2 1B2 Busy1FilterStage Busy 1 filter stage 2 A1 2A1 Busy1FilterStage Busy 1 filter stage 2 A2 2A2
Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535
1245 0 0 29034 51060 1245 1244
20-291 20-292 20-293 20-294
T30PrefResUnits T30 preferred resolution L1TX units line 1 TX T30PrefResUnits T30 preferred resolution L2TX units line 2 TX T30PrefResUnits T30 preferred resolution L1RX units line 1 RX T30PrefResUnits T30 preferred resolution L2RX units line 2 RX
0 20-434 0 20-435 0 20-436
July 2005 6-75
dC131b
Table 6 NVM chain 20 Location NVM Name 20-437 20-438 20-439 20-440 20-441 20-442 20-443 20-444 20-445 20-446 20-447 20-448 20-449 20-450 20-451 20-452 20-453 20-454 20-455 20-456 20-457 20-458 NVM Description Value Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 32 to 33 Default 311 28558 20-460 51060 20-461 32359 20-462 735 1264 1223 714 64822 0 29251 50750 714 1427 714 29251 50750 32359 735 10752 7168 32 20-463 20-464 20-465 20-466 20-467 20-468 20-469 20-470 20-471 20-472 20-473 20-474 20-475 20-476 20-477 20-478 20-479 FaxBusy1Make Max1 Location NVM Name 20-459
Table 6 NVM chain 20 NVM Description Value Number of patterns to describe the sequence Range = 0 to 3 Default 2
Busy1FilterStage Busy 1 filter stage 2 A3 2A3 Busy1FilterStage Busy 1 filter stage 2 B1 2B1 Busy1FilterStage Busy 1 filter stage 2 B2 2B2 Busy1LowPassF Busy 1 low pass feedback eedback FaxBusy1LowPa Busy 1 low pass gain ssGain Busy1UpperThre Busy 1 upper threshold shold Busy1LowerThre Busy 1 lower threshold shold Busy2FilterStage Busy 2 filter stage 1 A1 1A1 Busy2FilterStage Busy 2 filter stage 1 A2 1A2 Busy2FilterStage Busy 2 filter stage 1 A3 1A3 Busy2FilterStage Busy 2 filter stage 1 B1 1B1 Busy2FilterStage Busy 2 filter stage 1 B2 1B2 Busy2FilterStage Busy 2 filter stage 2 A1 2A1 Busy2FilterStage Busy 2 filter stage 2 A2 2A2 FaxBsy2FilterStg Busy 2 filter stage 2 A3 e2A3 FaxBsy2FilterStg Busy 2 filter stage 2 B1 e2B1 Busy2FilterStage Busy 2 filter stage 2 B2 2B2 Busy2LowPassF Busy 2 low pass feedback eedback FaxBusy2LowPa Busy 2 low pass gain ssGain Busy2UpperThre Busy 2 upper threshold shold Busy2LowerThre Busy 2 lower threshold shold Busy1DetectAlgo Busy 1 detection algorithm rithm
Busy1NumCellP Busy 1 number cell pattern attern
Busy1TmoutRes Busy 1 time out reset detec- Range = 1 to 15000 ms etDetct tor FaxBusy1Make Min1 Busy 1 make min 1 Busy 1 make max 1 Range = 0 to 10000 ms Range = 0 to 10000 ms
100 270 480
FaxBusy1MakeH Busy 1 make hole 1 ole1 FaxBusy1Break Min1 FaxBusy1Break Max1 FaxBusy1Break Hole1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 break hole 1
Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms
30 270 480 0 1 0 0 270 480 30 270 480 0 0 0 1 270
FaxBusy1IdxNex Busy 1 idx next cell 1 tCell1 Busy1IdxRestart Busy 1 idx restart cell 1 Cell1 Busy1FlagDetct Perfd1 FaxBusy1Make Min2 FaxBusy1Make Max2 Busy 1 flag detection performed 1 Busy 1 make min 2 Busy 1 make max 2
FaxBusy1IdxNex Busy 1 idx next cell 2 tCell2 Busy1IdxRestart Busy 1 idx restart cell 2 Cell2 Busy1FlgDetect Perfd2 FaxBusy1Make Min3 Busy 1 flag detection performed 2 Busy 1 make min 3
dC131b
July 2005 6-76
Table 6 NVM chain 20 Location NVM Name 20-480 20-481 20-482 20-483 20-484 20-485 20-486 20-487 20-488 20-489 FaxBusy1Make Max3 NVM Description Busy 1 make max 3 Value Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 32 to 33 number of patterns to describe the sequence. Range = 0 to 3 Default 480 30 270 480 0 0 0 0 32 2 Location NVM Name 20-501 20-502 20-503 20-504 20-505 20-506 20-507 20-508 20-509 20-510 20-511 100 20-512 370 20-513 Busy 2 make max 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms 380 20-514 30 20-515 370 20-516 Busy 2 break max 1 Busy 2 break hole 1 380 20-517 0 20-518 1 20-519 0 20-520 0 20-521 370 20-522 FaxBusy2Make Max2
Table 6 NVM chain 20 NVM Description Busy 2 make max 2 Value Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Default 380 30 370 380 0 0 0 0 370 380 30 370 380 0 0 0 0 1245 0 0 29034 51060
FaxBusy1IdxNex Busy 1 idx next cell 3 tCell3 Busy1IdxRestart Busy 1 idx restart cell 3 Cell3 Busy1FlagDetct Perfd3 Busy 1 flag detection performed 3
FaxBusy2IdxNex Busy 2 idx next cell 2 tCell2 Busy2IdxRestart Busy 2 idx restart cell 2 Cell2 Busy2FlagDetct Perfd2 FaxBusy2Make Min3 FaxBusy2Make Max3 Busy 2 flag detection performed 2 Busy 2 make min 3 Busy 2 make max 3
Busy2DetectAlgo Busy 2 detection algorithm rithm Busy2NumCellP Busy 2 number cell pattern attern
20-490 20-491 20-492 20-493 20-494 20-495 20-496 20-497 20-498 20-499 20-500
Busy2TmoutRes Busy 2 time out reset detec- Range = 1 to 15000 ms etDetct tor FaxBusy2Make Min1 FaxBusy2Make Max1 Busy 2 make min 1 Range = 0 to 10000 ms
FaxBusy2MakeH Busy 2 make hole 1 ole1 FaxBusy2Break Min1 FaxBusy2Break Max1 FaxBusy2Break Hole1 Busy 2 break min 1
FaxBusy2IdxNex Busy 2 idx next cell 3 tCell3 Busy2IdxRestart Busy 2 idx restart cell 3 Cell3 Busy2FlagDetct Perfd3 Busy 2 flag detection performed 3
FaxBusy2IdxNex Busy 2 idx next cell 1 tCell1 Busy2IdxRestart Busy 2 idx restart cell 1 Cell1 Busy2FlagDetct Perfd1 FaxBusy2Make Min2 Busy 2 flag detection performed 1 Busy 2 make min 2
Congt1FilterStag Congest 1 Filter stage 1 A1 Range = 1 to 65535 e1A1 Congt1FilterStag Congest 1 Filter stage 1 A2 Range = 1 to 65535 e1A2 Congt1FilterStag Congest 1 Filter stage 1 A3 Range = 1 to 65535 e1A3 Congt1FilterStag Congest 1 Filter stage 1 B1 Range = 1 to 65535 e1B1 Congt1FilterStag Congest 1 Filter stage 1 B2 Range = 1 to 65535 e1B2
July 2005 6-77
dC131b
Table 6 NVM chain 20 Location NVM Name 20-523 20-524 20-525 20-526 20-527 20-528 20-529 20-530 20-531 20-532 20-533 NVM Description Value Default 1245 1244 311 28558 51060 32359 735 1264 1223 32 2 Location NVM Name 20-544 20-545 20-546 20-547 20-548 20-549 20-550 20-551 20-552 20-553 20-554 20-555 100 20-556 Range = 1 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 300 20-557 500 20-558 30 20-559 280 20-560 440 20-561 0 20-562 1 20-563 0 20-564 0 20-565
Table 6 NVM chain 20 NVM Description Value Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Default 170 250 30 395 655 0 0 0 1 170 250 30 395 655 0 0 0 0 489 64562 488 57167
Congt1FilterStag Congest 1 Filter stage 2 A1 Range = 1 to 65535 e2A1 Congt1FilterStag Congest 1 Filter stage 2 A2 Range = 1 to 65535 e2A2 Congt1FilterStag Congest 1 Filter stage 2 A3 Range = 1 to 65535 e2A3 Congt1FilterStag Congest 1 Filter stage 2 B1 Range = 1 to 65535 e2B1 Congt1FilterStag Congest 1 Filter stage 2 B2 Range = 1 to 65535 e2B2 Congt1LwPassF Congest 1 Low Pass Feed- Range = 1 to 65535 eedback back Congest1LowPa Congest 1 Low Pass Gain ssGain Range = 1 to 65535
FaxCongest1Ma Congest 1 make min 2 keMin2 FaxCongest1Ma Congest 1 make max 2 keMax2 FaxCongest1Ma Congest 1 make hole 2 keHole2 FaxCongest1Bre Congest 1 break min 2 akMin2 FaxCongest1Bre Congest 1 break max 2 akMax2 FaxCongst1Brea Congest 1 break hole 2 kHole2 Congest1IdxNext Congest 1 idx next cell 2 Cell2 Congt1IdxRstart Congest 1 idx restart cell 2 Cell2 Congt1FlgDetctP Congest 1 flag detection erfd2 performed 2 FaxCongest1Ma Congest 1 make min 3 keMin3 FaxCongest1Ma Congest 1 make max 3 keMax3 FaxCongest1Ma Congest 1 make hole 3 keHole3 FaxCongest1Bre Congest 1 break min 3 akMin3 FaxCongest1Bre Congest 1 break max 3 akMax3 FaxCongst1Brea Congest 1 break hole 3 kHole3 Congest1IdxNext Congest 1 idx next cell 3 Cell3 Congt1IdxRstart Congest 1 idx restart cell 3 Cell3 Congt1FlgDetctP Congest 1 flag detection erfd3 performed 3 FaxCED1FiltrSta CED 1 Filter stage 1 A1 ge1A1 FaxCED1FiltrSta CED 1 Filter stage 1 A2 ge1A2 FaxCED1FiltrSta CED 1 Filter stage 1 A3 ge1A3 FaxCED1FiltrSta CED 1 Filter stage 1 B1 ge1B1
Congt1UpperThr Congest 1 Upper Threshold Range = 1 to 65535 eshold Congt1LowerThr Congest 1 Lower Threshold Range = 1 to 65535 eshold Congt1DetctAlgo Congest 1 detection algorithm rithm Congt1NumCell Pattern Congest 1 number cell pattern Range = 32 to 33 Number of patterns to describe the sequence. Range = 0 to 3 Range = 1 to 15000 ms
20-534 20-535 20-536 20-537 20-538 20-539 20-540 20-541 20-542 20-543
Congt1TmoutRs Congest 1 time out reset etDetct detector FaxCongest1Ma Congest 1 make min 1 keMin1 FaxCongest1Ma Congest 1 make max 1 keMax1 FaxCongest1Ma Congest 1 make hole 1 keHole1 FaxCongest1Bre Congest 1 break min 1 akMin1 FaxCongest1Bre Congest 1 break max 1 akMax1 FaxCongst1Brea Congest 1 break hole 1 kHole1 Congest1IdxNext Congest 1 idx next cell 1 Cell1 Congt1IdxRstart Congest 1 idx restart cell 1 Cell1 Congt1FlgDetctP Congest 1 flag detection erfd1 performed 1
dC131b
July 2005 6-78
Table 6 NVM chain 20 Location NVM Name 20-566 20-567 20-568 20-569 20-570 20-571 20-572 20-573 20-574 20-575 20-576 20-577 NVM Description Value Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Default 49479 489 846 488 57113 49479 32359 735 10752 7168 32 1 Location NVM Name 20-587 20-588 20-589 20-590 20-591 20-592 20-593 20-594 20-595 20-596 20-597 20-598 20-599 100 20-600 600 20-601 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 600 20-602 30 20-603 0 20-604 CED 1 break max 1 0 20-605 0 20-606 255 20-607 0 20-608
Table 6 NVM chain 20 NVM Description Value Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Default 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 714 64822 0
FaxCED1FiltrSta CED 1 Filter stage 1 B2 ge1B2 FaxCED1FiltrSta CED 1 Filter stage 2 A1 ge2A1 FaxCED1FiltrSta CED 1 Filter stage 2 A2 ge2A2 FaxCED1FiltrSta CED 1 Filter stage 2 A3 ge2A3 FaxCED1FiltrSta CED 1 Filter stage 2 B1 ge2B1 FaxCED1FiltrSta CED 1 Filter stage 2 B2 ge2B2
CED1FlagDetect CED 1 flag detection perPerfd1 formed 1 FaxCED1MakeM CED 1 make min 2 in2 FaxCED1MakeM CED 1 make max 2 ax2 FaxCED1MakeH CED 1 make hole 2 ole2 FaxCED1Break Min2 FaxCED1Break Max2 CED 1 break min 2 CED 1 break max 2
FaxCED1LwPas CED 1 Low Pass Feedback Range = 1 to 65535 sFeedbck FaxCED1LowPa CED 1 Low Pass Gain ssGain FaxCED1UpprTh CED 1 Upper Threshold reshold FaxCED1LowrTh CED 1 Lower Threshold reshold CED1DetectAlgo CED 1 detection algorithm rithm CED1NumCellP attern CED 1 number cell pattern Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 32 to 33 Number of patterns to describe the sequence. Range 0 to 3
FaxCED1BreakH CED 1 break hole 2 ole2 FaxCED1IdxNex CED 1 idx next cell 2 tCell2 CED1IdxRestart CED 1 idx restart cell 2 Cell2 CED1FlagDetect CED 1 flag detection perPerfd2 formed 2 FaxCED1MakeM CED 1 make min 3 in3 FaxCED1MakeM CED 1 make max 3 ax3 FaxCED1MakeH CED 1 make hole 3 ole3 FaxCED1Break Min3 FaxCED1Break Max3 CED 1 break min 3 CED 1 break max 3
20-578 20-579 20-580 20-581 20-582 20-583 20-584 20-585 20-586
CED1TmoutRes CED 1 time out reset detec- Range = 1 to 15000 ms etDetect tor FaxCED1MakeM CED 1 make min 1 in1 FaxCED1MakeM CED 1 make max 1 ax1 FaxCED1MakeH CED 1 make hole 1 ole1 FaxCED1Break Min1 FaxCED1Break Max1 CED 1 break min 1 Range = 0 to 10000 ms
FaxCED1BreakH CED 1 break hole 3 ole3 FaxCED1IdxNex CED 1 idx next cell 3 tCell3 CED1IdxRestart CED 1 idx restart cell 3 Cell3 CED1FlagDetect CED 1 flag detection perPerfd3 formed 3
FaxCED1BreakH CED 1 break hole 1 ole1 FaxCED1IdxNex CED 1 idx next cell 1 tCell1 CED1IdxRestart CED 1 idx restart cell 1 Cell1
IntDtone1FltrStg International Dtone 1 Filter Range = 1 to 65535 e1A1 stage 1 A1 IntDtone1FltrStg International Dtone 1 Filter Range = 1 to 65535 e1A2 stage 1 A2 IntDtone1FltrStg International Dtone 1 Filter Range = 1 to 65535 e1A3 stage 1 A3
July 2005 6-79
dC131b
Table 6 NVM chain 20 Location NVM Name 20-609 20-610 20-611 20-612 20-613 20-614 20-615 20-616 20-617 20-618 20-619 20-620 20-621 NVM Description Value Default 29251 50750 20-634 714 20-635 1427 20-636 714 29251 20-638 50750 32359 735 10752 7168 20-643 0 20-644 5 20-645 20-646 20-648 20-649 20-650 20-651 20-652 Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRingDetectorDwell RingDetectorMinFreq RingDetectorMaxFreq 20-639 20-640 20-642 FaxDTMFLowFreqLevel FaxDTMFToneTime 20-637 Location NVM Name 20-632 FaxTxSignalLev Ln1Ln2
Table 6 NVM chain 20 NVM Description Fax modem Tx level for line1 and 2 Value Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 0 = -43dB. 1 = -48dB Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms units Range = 0 to 30000 ms units Default 10
IntDtone1FltrStg International Dtone 1 Filter Range = 1 to 65535 e1B1 stage 1 B1 IntDtone1FltrStg International Dtone 1 Filter Range = 1 to 65535 e1B2 stage 1 B2 IntDtone1FltrStg International Dtone 1 Filter Range = 1 to 65535 e2A1 stage 2 A1 Dtone1FilterStag International Dtone 1 Filter Range = 1 to 65535 e2A2 stage 2 A2 IntDtone1FltrStg International Dtone 1 Filter Range = 1 to 65535 e2A3 stage 2 A3 IntDtone1FltrStg International Dtone 1 Filter Range = 1 to 65535 e2B1 stage 2 B1 IntDtone1FltrStg International Dtone 1 Filter Range = 1 to 65535 e2B2 stage 2 B2 IntDtone1LwPss International Dtone 1 Low Fdback Pass Feedback IntDtone1LwPss International Dtone 1 Low Gain Pass Gain Range = 1 to 65535 Range = 1 to 65535
BillingFilterTypeL Selects type of billing filter n1 BillingFilterTypeL Selects type of billing filter n2 FaxReceiveLevel Receive level FaxDTMFHighFreqLevel Tx level of DTMF high frequency group Tx level of DTMF low frequency group DTMF tone time
0 0 0 8
10
80 75
FaxDTMFIntdig- DTMF inter digit time itTime FaxDelayBetweenFaxes Delay between faxes
IntDtone1UprThr International Dtone 1 Upper Range = 1 to 65535 shold Threshold IntDtone1LwrThr International Dtone 1 Lower Range = 1 to 65535 shold Threshold DetTonesBefore- Select tones to detect dial before dialling TimeBefore-dial 0 = blind dial. 1 = detect dial tone.
Guard delay between 5 outgoing faxes. Range = 1 to 10 seconds 0 = complex 1 = 600 ohms 0 = complex ohms 0 = off 1 = on 0 = off 1 = on Range = 1 to 10000 ms 1 = 600 0 0 1 1 350 160 35 32 1
Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring detector dwell
Range = 0 to 255. 1 = Determines pause time before dial (blind mode) or 100 ms dial tone detection time out.
20-622 20-623 20-624 20-627
PulseDialMake PulseDialBreak PulseDialInterdigit DetTonesAfterDial
Make time for pulse dialling Range = 0 to 255. (1 ms 33 step) Break time for pulse dialling Range = 0 to 255. (1 ms 67 step) Inter digit pause for pulse dialling Select tones to detect after dialling Range = 0 to 255. (10 ms step) 82
Ring detector min frequency (15Hz) Range = 1 to 65535 Ring detector max frequency (68Hz) Range = 1 to 65535 Range = 32 to 33 Number of patterns to describe the sequence. Range = 0 to 3
0 = No Detect (ANSAM/ 1 CED Only). 1 = Detect BUSY/CED/ANSAM. 2 = Detect Cong/CED/ ANSAM, 3 = Detect BUSY/Cong/CED/ ANSAM 45
Ring1DetectAlgo Ring 1 detection algorithm rithm Ring1NumCellPa Ring 1 number cell pattern ttern
20-653 20-654 20-655
Ring1TmoutRset Ring 1 time out reset detec- Range = 10000 to 15000 8000 Detect tor ms FaxRing1MakeM Ring 1 make min 1 in1 FaxRing1MakeM Ring 1 make max 1 ax1 Range = 0 to 10000 ms Range = 0 to 10000 ms 150 5000
20-628 20-629
T0Timeout AbandonCall
CED detect time from end of Range = 0 to 255. (1 dial to call clear down. second step)
Abandons call and does not 0 = disabled, 1 = enabled 0 re-dial if T0 time out occurs (no ANSAM/CED detection)
dC131b
July 2005 6-80
Table 6 NVM chain 20 Location NVM Name 20-656 20-657 20-658 20-659 20-660 20-661 20-662 20-663 20-664 20-665 20-666 20-667 20-668 20-669 20-670 20-671 20-672 20-673 20-674 20-675 20-676 20-677 NVM Description Value Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Default 100 125 5500 100 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Location NVM Name 20-678 20-679 20-680 20-681 20-682 20-683 20-684 20-685 20-686 20-687 20-688 20-689 20-690 20-691 20-692 20-693 20-694 20-695 20-696 20-697 20-698 20-699
Table 6 NVM chain 20 NVM Description Value Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 32 to 33 Default 0 0 1 32
FaxRing1MakeH Ring 1 make hole 1 ole1 FaxRing1Break Min1 FaxRing1Break Max1 Ring 1 break min 1 Ring 1 break max 1
FaxRing1IdxNext Ring 1 idx next cell 3 Cell3 Ring1IdxRestart Cell3 Ring 1 idx restart cell 3
Ring1FlgDetectP Ring 1 flag detection pererfd3 formed 3 Ring2DetectAlgo Ring 2 detection algorithm rithm Ring2NumCellPa Ring 2 number cell pattern ttern
FaxRing1BreakH Ring 1 break hole 1 ole1 FaxRing1IdxNext Ring 1 idx next cell 1 Cell1 Ring1IdxRestart Cell1 Ring 1 idx restart cell 1
Number of ring pattern 2 detectors. Range = 0 to 3 8000 150 490 30 130 270 0 1 0 0 150 490 30 1250 4250 0 0
Ring2TmoutRes Ring 2 time out reset detec- Range = 1000 to 15000 etDetct tor ms FaxRing2MakeM Ring 2 make min 1 in1 FaxRing2MakeM Ring 2 make max 1 ax1 FaxRing2MakeH Ring 2 make hole 1 ole1 FaxRing2Break Min1 FaxRing2Break Max1 Ring 2 break min 1 Ring 2 break max 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2
Ring1FlgDetectP Ring 1 flag detection pererfd1 formed 1 FaxRing1MakeM Ring 1 make min 2 in2 FaxRing1MakeM Ring 1 make max 2 ax2 FaxRing1MakeH Ring 1 make hole 2 ole2 FaxRing1Break Min2 FaxRing1Break Max2 Ring 1 break min 2 Ring 1 break max 2
FaxRing2BreakH Ring 2 break hole 2 ole2 FaxRing2IdxNext Ring 2 idx next cell 2 Cell2
FaxRing1BreakH Ring 1 break hole 3 ole3
July 2005 6-81
dC131b
Table 6 NVM chain 20 Location NVM Name 20-700 20-701 20-702 20-703 20-704 20-705 20-706 20-707 20-708 20-709 20-710 20-711 20-712 20-713 20-714 20-715 20-716 20-717 20-718 20-719 20-720 20-721 Ring2IdxRestart Cell2 NVM Description Ring 2 idx restart cell 2 Value Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Default 0 1 0 0 0 0 0 0 0 0 0 829 64822 829 30963 49644 829 1427 829 29251 20-741 49644 20-742 32359 Location NVM Name 20-722 20-723 20-724 20-725 20-726 20-727 20-728 20-729 20-730 20-731 20-732 20-733 20-734 20-735 20-736 20-737 20-738 20-739 20-740
Table 6 NVM chain 20 NVM Description Value Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Range = 1 to 65535 Default 207 10752 7168 714 64822 0 29251 50750 714 1427 714 29251 50750 32359 735 10752 7168 32 2
FaxDtone1LowP Dtone 1 Low Pass Gain assGain Dtone1UpperThr Dtone 1 Upper Threshold eshold Dtone1LowerThr Dtone 1 Lower Threshold eshold Dtone2FilterStag Dtone 2 Filter stage 1 A1 e1A1 Dtone2FilterStag Dtone 2 Filter stage 1 A2 e1A2 Dtone2FilterStag Dtone 2 Filter stage 1 A3 e1A3 Dtone2FilterStag Dtone 2 Filter stage 1 B1 e1B1 Dtone2FilterStag Dtone 2 Filter stage 1 B2 e1B2 Dtone2FilterStag Dtone 2 Filter stage 2 A1 e2A1 Dtone2FilterStag Dtone 2 Filter stage 2 A2 e2A2 Dtone2FilterStag Dtone 2 Filter stage 2 A3 e2A3 Dtone2FilterStag Dtone 2 Filter stage 2 B1 e2B1 Dtone2FilterStag Dtone 2 Filter stage 2 B2 e2B2 Dtone2LwPassF Dtone 2 Low Pass Feedeedback back FaxDtone2LowP Dtone 2 Low Pass Gain assGain Dtone2UpperThr Dtone 2 Upper Threshold eshold Dtone2LowerThr Dtone 2 Lower Threshold eshold
Ring2FlgDetectP Ring 2 flag detection pererfd3 formed 3 Dtone1FilterStag Dtone 1 Filter stage 1 A1 e1A1 Dtone1FilterStag Dtone 1 Filter stage 1 A2 e1A2 Dtone1FilterStag Dtone 1 Filter stage 1 A3 e1A3 Dtone1FilterStag Dtone 1 Filter stage 1 B1 e1B1 Dtone1FilterStag Dtone 1 Filter stage 1 B2 e1B2 Dtone1FilterStag Dtone 1 Filter stage 2 A1 e2A1 Dtone1FilterStag Dtone 1 Filter stage 2 A2 e2A2 Dtone1FilterStag Dtone 1 Filter stage 2 A3 e2A3 Dtone1FilterStag Dtone 1 Filter stage 2 B1 e2B1 Dtone1FilterStag Dtone 1 Filter stage 2 B2 e2B2 Dtone1LowPass Dtone 1 Low Pass FeedFeedbck back
Dtone1DetctAlgo Dtone 1 detection algorithm Range = 32 to 33 rithm Dtone1NumCell Pattern Dtone 1 number cell pattern Number of patterns to describe the sequence. Range = 0 to 3 Range = 1 to 15000 ms Range = 0 to 10000 ms
Dtone1TmoutRs Dtone 1 time out reset etDetct detector FaxDtone1Make Dtone 1 make min 1 Min1
100 130
dC131b
July 2005 6-82
Table 6 NVM chain 20 Location NVM Name 20-743 20-744 20-745 20-746 20-747 20-748 20-749 20-750 20-751 20-752 20-753 20-754 20-755 20-756 20-757 20-758 20-759 20-760 20-761 20-762 20-763 20-764 NVM Description Value Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Default 270 40 130 270 0 1 0 0 490 710 40 850 Location NVM Name 20-765 20-766 20-767 20-768 20-769 20-770 20-771 20-772 20-773 20-774 20-775 20-776 20-777 20-778 20-779 20-780 20-781 20-782 20-783 20-784 20-785 20-786
Table 6 NVM chain 20 NVM Description Value Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Default 0 0 0 0 32
FaxDtone1Make Dtone 1 make max 1 Max1 FaxDtone1Make Dtone 1 make hole 1 Hole1 FaxDtone1Break Dtone 1 break min 1 Min1 FaxDtone1Break Dtone 1 break max 1 Max1 FaxDtone1Break Dtone 1 break hole 1 Hole1 FaxDtone1IdxNx Dtone 1 idx next cell 1 tCell1 Dtone1IdxRestrt Dtone 1 idx restart cell 1 Cell1 Dtone1FlgDetctP Dtone 1 flag detection pererfd1 formed 1 FaxDtone1Make Dtone 1 make min 2 Min2 FaxDtone1Make Dtone 1 make max 2 Max2 FaxDtone1Make Dtone 1 make hole 2 Hole2 FaxDtone1Break Dtone 1 break min 2 Min2 FaxDtone1Break Dtone 1 break max 2 Max2 FaxDtone1Break Dtone 1 break hole 2 Hole2 FaxDtone1IdxNx Dtone 1 idx next cell 2 tCell2 Dtone1IdxRestrt Dtone 1 idx restart cell 2 Cell2 Dtone1FlgDetctP Dtone 1 flag detection pererfd2 formed 2 FaxDtone1Make Dtone 1 make min 3 Min3 FaxDtone1Make Dtone 1 make max 3 Max3 FaxDtone1Make Dtone 1 make hole 3 Hole3 FaxDtone1Break Dtone 1 break min 3 Min3 FaxDtone1Break Dtone 1 break max 3 Max3
FaxDtone1Break Dtone 1 break hole 3 Hole3 FaxDtone1IdxNx Dtone 1 idx next cell 3 tCell3 Dtone1IdxRestrt Dtone 1 idx restart cell 3 Cell3 Dtone1FlgDetctP Dtone 1 flag detection pererfd3 formed 3
Dtone2DetctAlgo Dtone 2 detection algorithm Range = 32 to 33 rithm DtoneNumCellPattern DtoneTmoutResetDetct
Dtone 2 number cell pattern Number of ring pattern 1 detectors. Range = 0 to 3 Dtone 2 time out reset detector Range = 1 to 15000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms 100 1500 1500 40 0 0 0 255 0 1 0 0 0 0 0 0
FaxDtone2Make Dtone 2 make min 1 Min1 FaxDtone2Make Dtone 2 make max 1 Max1 FaxDtone2Make Dtone 2 make hole 1 Hole1 FaxDtone2Break Dtone 2 break min 1 Min1 FaxDtone2Break Dtone 2 break max 1 Max1 FaxDtone2Break Dtone 2 break hole 1 Hole1 FaxDtone2IdxNx Dtone 2 idx next cell 1 tCell1 Dtone2IdxRestrt Dtone 2 idx restart cell 1 Cell1 Dtone2FlgDetctP Dtone 2 flag detection pererfd1 formed 1 FaxDtone2Make Dtone 2 make min 2 Min2 FaxDtone2Make Dtone 2 make max 2 Max2 FaxDtone2Make Dtone 2 make hole 2 Hole2 FaxDtone2Break Dtone 2 break min 2 Min2 FaxDtone2Break Dtone 2 break max 2 Max2 FaxDtone2Break Dtone 2 break hole 2 Hole2
Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms 0 0 0 1 0 0 0 0 0
July 2005 6-83
dC131b
Table 6 NVM chain 20 Location NVM Name 20-787 20-788 20-789 20-790 20-791 20-792 20-793 20-794 20-795 20-796 20-797 20-798 20-799 NVM Description Value Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Range = 0 to 10000 ms Index of next pattern. Range = 0 to 2 Index to restart at. Range = 0 to 2 Is this the last detection pattern? Range = 0 to 1 Default 0 0 20-806 0 0 0 20-808 0 0 0 0 0 0 0 20-813 14 20-814 0 20-815 CEQTAP14 CEQTAP13 CEQTAP12 20-811 CEQTAP10 20-809 CEQTAP8 CEQTAP7 20-807 CEQTAP6 CEQTAP5 Location NVM Name 20-805 CEQTAP4
Table 6 NVM chain 20 NVM Description (Tap 4) Finite impulse response digital filter with programable coefficients (Tap 5) Finite impulse response digital filter with programable coefficients (Tap 6) Finite impulse response digital filter with programable coefficients (Tap 7) Finite impulse response digital filter with programable coefficients (Tap 8) Finite impulse response digital filter with programable coefficients (Tap 9) Finite impulse response digital filter with programable coefficients (Tap 10) Finite impulse response digital filter with programable coefficients (Tap 11) Finite impulse response digital filter with programable coefficients (Tap 12) Finite impulse response digital filter with programable coefficients (Tap 13) Finite impulse response digital filter with programable coefficients (Tap 14) Finite impulse response digital filter with programable coefficients (Tap 15) Finite impulse response digital filter with programable coefficients (Tap 16) Finite impulse response digital filter with programable coefficients (Tap 17) Finite impulse response digital filter with programable coefficients (Tap 18) Finite impulse response digital filter with programable coefficients Value Range = 0 to 65535 Default 05049
FaxDtone2IdxNx Dtone 2 idx next cell 2 tCell2 Dtone2IdxRestrt Dtone 2 idx restart cell 2 Cell2 Dtone2FlgDetctP Dtone 2 flag detection pererfd2 formed 2 FaxDtone2Make Dtone 2 make min 3 Min3 FaxDtone2Make Dtone 2 make max 3 Max3 FaxDtone2Make Dtone 2 make hole 3 Hole3 FaxDtone2Break Dtone 2 break min 3 Min3 FaxDtone2Break Dtone 2 break max 3 Max3 FaxDtone2Break Dtone 2 break hole 3 Hole3 FaxDtone2IdxNx Dtone 2 idx next cell 3 tCell3 Dtone2IdxRestrt Dtone 2 idx restart cell 3 Cell3 Dtone2FlgDetctP Dtone 2 flag detection pererfd3 formed 3 FaxMaxAutoredials
Range = 0 to 65535
6328
Range = 0 to 65535
5821
Range = 0 to 65535
4839
Range = 0 to 65535
3608
20-810
CEQTAP9
Range = 0 to 65535
80
Range = 0 to 65535
65408
20-812
CEQTAP11
Range = 0 to 65535
61681
Range = 0 to 65535
63319
The maximum range for the Range = 0 to 14 auto re-dial attempts displayed in SA/KO. Linked to ID204 Application of very low impedance for approximately 350 ms at line seizure. 0 = Disabled 1 = Enabled
Range = 0 to 65535
63564
20-800
LowimpAtLineSeize
Range = 0 to 65535
64445
20-801
ProtReportOnEr- Allows Fax protocol report 0 = Off ror to be printed in the event of 1 = Auto Print a communications error CEQTAP1 (Tap 1) Finite impulse response digital filter with programable coefficients (Tap 2) Finite impulse response digital filter with programable coefficients (Tap 3) Finite impulse response digital filter with programable coefficients Range = 0 to 65535
20-816
CEQTAP15
Range = 0 to 65535
4800
20-802
1812
20-817
CEQTAP16
Range = 0 to 65535
65267
20-803
CEQTAP2
Range = 0 to 65535
2576
20-818
CEQTAP17
Range = 0 to 65535
6624
20-804
CEQTAP3
Range = 0 to 65535
4635
20-819
CEQTAP18
Range = 0 to 65535
63174
dC131b
July 2005 6-84
Table 6 NVM chain 20 Location NVM Name 20-820 CEQTAP19 NVM Description (Tap 19) Finite impulse response digital filter with programable coefficients (Tap 20) Finite impulse response digital filter with programable coefficients (Tap 21) Finite impulse response digital filter with programable coefficients (Tap 22) Finite impulse response digital filter with programable coefficients (Tap 23) Finite impulse response digital filter with programable coefficients (Tap 24) Finite impulse response digital filter with programable coefficients (Tap 25) Finite impulse response digital filter with programable coefficients (Tap 26) Finite impulse response digital filter with programable coefficients (Tap 27) Finite impulse response digital filter with programable coefficients (Tap 28) Finite impulse response digital filter with programable coefficients (Tap 29) Finite impulse response digital filter with programable coefficients (Tap 30) Finite impulse response digital filter with programable coefficients CEQ transmit path CEQ receive path Value Range = 0 to 65535 Default 63223 Location NVM Name 20-836
Table 6 NVM chain 20 NVM Description Value 0 = Disabled 1 = Enabled Default 1
USSTOCKSUP- The ability to enable or disPORTTX able legal / letter stock (DCS)
20-821
CEQTAP20
Range = 0 to 65535
63950
20-837 20-838
USSTOCKSUP- The ability to enable or dis- 0 = Disabled PORTRX able legal / letter stock (DIS) 1 = Enabled EPTADJUSTMENTS Allow the ability to control the Error Protect Tone (EPT) 0 = No EPT 1 = Short EPT 2 = Long EPT Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255
1 2
20-822
CEQTAP21
Range = 0 to 65535
56303 20-839
20-823
CEQTAP22
Range = 0 to 65535
8924 20-840
ARA2400BAUD2 Automatic rate adaption for 400 2400 baud rate ARA2400BAUD4 Automatic rate adaption for 800 2400 baud rate ARA2400BAUD7 Automatic rate adaption for 200 2400 baud rate ARA2400BAUD9 Automatic rate adaption for 600 2400 baud rate ARA2400BAUD1 Automatic rate adaption for 2000 2400 baud rate ARA2400BAUD1 Automatic rate adaption for 4400 2400 baud rate ARA2400BAUD1 Automatic rate adaption for 6800 2400 baud rate ARA2400BAUD1 Automatic rate adaption for 9200 2400 baud rate ARA2400BAUD2 Automatic rate adaption for 1600 2400 baud rate ARA2800BAUD2 Automatic rate adaption for 400 2800 baud rate ARA2800BAUD4 Automatic rate adaption for 800 2800 baud rate ARA2800BAUD7 Automatic rate adaption for 200 2800 baud rate ARA2800BAUD9 Automatic rate adaption for 600 2800 baud rate ARA2800BAUD1 Automatic rate adaption for 2000 2800 baud rate ARA2800BAUD1 Automatic rate adaption for 4400 2800 baud rate ARA2800BAUD1 Automatic rate adaption for 6800 2800 baud rate ARA2800BAUD1 Automatic rate adaption for 9200 2800 baud rate ARA2800BAUD2 Automatic rate adaption for 1600 2800 baud rate
85 82 79 75 68 60 53 46 39 0 83 81 79 72 67 60 55 48
20-824
CEQTAP23
Range = 0 to 65535
63987
20-841 20-842
20-825
CEQTAP24
Range = 0 to 65535
6613 20-843
20-826
CEQTAP25
Range = 0 to 65535
4952
20-844 20-845 20-846
20-827
CEQTAP26
Range = 0 to 65535
49153
20-828
CEQTAP27
Range = 0 to 65535
804
20-847 20-848 20-849
20-829
CEQTAP28
Range = 0 to 65535
9659
20-830
CEQTAP29
Range = 0 to 65535
64874 20-850
20-831
CEQTAP30
Range = 0 to 65535
60506
20-851 20-852
20-832 20-833 20-834
CEQTX CEQRX CEQTYPE
0 = Disabled 1 = Enabled 0 = Disabled 1 = Enabled
1 20-853 1 20-854 0 20-855 30 20-856
CEQ type. Switch between 0 = Default default filter coefficients and 1 = Custom custom settings Total number of CEQ taps in Range = 0 to 30 use
20-835
CEQTAPTOTAL
July 2005 6-85
dC131b
Table 6 NVM chain 20 Location NVM Name 20-857 20-858 20-859 20-860 20-861 20-862 20-863 20-864 20-865 20-866 20-867 20-868 20-869 20-870 20-871 20-872 20-873 20-874 20-875 20-876 20-877 20-878 NVM Description Value Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Default 43 38 0 86 83 80 76 69 64 59 52 48 42 36 0 88 86 84 79 73 67 62 Location NVM Name 20-879 20-880 20-881 20-882 20-883 20-884 20-885 20-886 20-887 20-888 20-889 20-890 20-891 20-892 20-893 20-894 20-895 20-896 20-897
Table 6 NVM chain 20 NVM Description Value Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Range = 0 to 255 Default 57 51 42 35 32 0 90 88 86 80 76 70 64 58 53 46 32 30 28
ARA2800BAUD2 Automatic rate adaption for 4000 2800 baud rate ARA2800BAUD2 Automatic rate adaption for 6400 2800 baud rate ARA3000BAUD2 Automatic rate adaption for 400 3000 baud rate ARA3000BAUD4 Automatic rate adaption for 800 3000 baud rate ARA3000BAUD7 Automatic rate adaption for 200 3000 baud rate ARA3000BAUD9 Automatic rate adaption for 600 3000 baud rate ARA3000BAUD1 Automatic rate adaption for 2000 3000 baud rate ARA3000BAUD1 Automatic rate adaption for 4400 3000 baud rate ARA3000BAUD1 Automatic rate adaption for 6800 3000 baud rate ARA3000BAUD1 Automatic rate adaption for 9200 3000 baud rate ARA3000BAUD2 Automatic rate adaption for 1600 3000 baud rate ARA3000BAUD2 Automatic rate adaption for 4000 3000 baud rate ARA3000BAUD2 Automatic rate adaption for 6400 3000 baud rate ARA3000BAUD2 Automatic rate adaption for 8800 3000 baud rate ARA3200BAUD2 Automatic rate adaption for 400 3200 baud rate ARA3200BAUD4 Automatic rate adaption for 800 3200 baud rate ARA3200BAUD7 Automatic rate adaption for 200 3200 baud rate ARA3200BAUD9 Automatic rate adaption for 600 3200 baud rate ARA3200BAUD1 Automatic rate adaption for 2000 3200 baud rate ARA3200BAUD1 Automatic rate adaption for 4400 3200 baud rate ARA3200BAUD1 Automatic rate adaption for 6800 3200 baud rate ARA3200BAUD1 Automatic rate adaption for 9200 3200 baud rate
ARA3200BAUD2 Automatic rate adaption for 1600 3200 baud rate ARA3200BAUD2 Automatic rate adaption for 4000 3200 baud rate ARA3200BAUD2 Automatic rate adaption for 6400 3200 baud rate ARA3200BAUD2 Automatic rate adaption for 8800 3200 baud rate ARA3200BAUD3 Automatic rate adaption for 1200 3200 baud rate ARA3429BAUD2 Automatic rate adaption for 400 3429 baud rate ARA3429BAUD4 Automatic rate adaption for 800 3429 baud rate ARA3429BAUD7 Automatic rate adaption for 200 3429 baud rate ARA3429BAUD9 Automatic rate adaption for 600 3429 baud rate ARA3429BAUD1 Automatic rate adaption for 2000 3429 baud rate ARA3429BAUD1 Automatic rate adaption for 4400 3429 baud rate ARA3429BAUD1 Automatic rate adaption for 6800 3429 baud rate ARA3429BAUD1 Automatic rate adaption for 9200 3429 baud rate ARA3429BAUD2 Automatic rate adaption for 1600 3429 baud rate ARA3429BAUD2 Automatic rate adaption for 4000 3429 baud rate ARA3429BAUD2 Automatic rate adaption for 6400 3429 baud rate ARA3429BAUD2 Automatic rate adaption for 8800 3429 baud rate ARA3429BAUD3 Automatic rate adaption for 1200 3429 baud rate ARA3429BAUD3 Automatic rate adaption for 3600 3429 baud rate
dC131b
July 2005 6-86
dC131c Fax Country Dependant NVM Values (1 of 5)

Purpose
This procedure contains the tables which show the location and the NVM default values that are unique to the UK, Switzerland, Norway, Denmark, Ireland, Austria and Finland. Refer to the table for the appropriate country: UK, Table 1 Switzerland, Table 2 Norway, Table 3 Denmark, Table 4 Ireland, Table 5 Austria, Table 6 Finland, Table 7 For France, Germany, Sweden, Belgium, Netherlands, Italy or Portugal, refer to dC131d. For Greece, Spain, USA, Canada, Iceland, Luxembourg or Australia, refer to dC131e. For Bulgaria, Argentina, Brazil, Chile, Cyprus, Czech Republic or Hungary, refer to dC131f. For India, Mexico, Poland, Romania, Russia, South Africa or Turkey, refer to dC131g. 20-537 20-538 20-539 20-544 Table 1 UK NVM Values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Value Default 20-546 20-547 20-548 20-552 20-545 Location NVM Name 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3
Table 1 UK NVM Values NVM Description Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default
Range = 0 to 10000 ms 370 Range = 0 to 10000 ms 380 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 370 Range = 0 to 10000 ms 380 Range = 0 to 10000 ms 370 Range = 0 to 10000 ms 380 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 370 Range = 0 to 10000 ms 380 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 30
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 300 FaxCongest1MakeMax1 Congest 1 make max 1 FaxCongest1MakeHole Congest 1 make hole 1 1 FaxCongest1BreakMax Congest 1 break max 1 1 FaxCongest1MakeMax2 Congest 1 make max 2 FaxCongest1MakeHole Congest 1 make hole 2 2 FaxCongest1BreakMax Congest 1 break max 2 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2
The NVM default values for other countries are in the locations that follow:
FaxCongest1BreakMin1 Congest 1 break min 1 Range = 0 to 10000 ms 280 Range = 0 to 10000 ms 440
FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 170 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 30
Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 480 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 480 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 480 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 480 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 480 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 480 Range = 0 to 10000 ms 370 Range = 0 to 10000 ms 380 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 370 Range = 0 to 10000 ms 380
FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 395 Range = 0 to 10000 ms 655 Is this the last detection pattern? Range = 0 to 1 1
20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 170 FaxCongest1MakeMax3 Congest 1 make max 3 FaxCongest1MakeHole Congest 1 make hole 3 3 FaxCongest1BreakMax Congest 1 break max 3 3 PulseDialMake PulseDialBreak PulseDialInterdigit Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 30
FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 395 Range = 0 to 10000 ms 655 Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 33 67 82
July 2005 6-87
dC131c
Table 1 UK NVM Values Location NVM Name 20-628 T0Timeout NVM Description Value Default 45 Location NVM Name 20-688 20-692 0 20-693 20-694 20-695 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 0 0 20-742 20-743 20-744 20-745 20-746 20-750 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 20-696 20-697 20-701 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxRing2BreakMax1 Ring2FlgDetectPerfd1
Table 1 UK NVM Values NVM Description Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value Is this the last detection pattern? Range = 0 to 1 Default 0
CED detect time from Range = 0 to 255. (1 end of dial to call clear second step) down. Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) 0 = disabled, 1 = enabled
Range = 0 to 10000 ms 270
20-629
AbandonCall
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 1250 Range = 0 to 10000 ms 4250 Is this the last detection pattern? Range = 0 to 1 1
20-632
FaxTxSignalLevLn1Ln2 Fax modem Tx level for line1 and 2 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel Selects type of billing filter Selects type of billing filter
20-634 20-635 20-637
Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 0
Tx level of DTMF high Range = 0 to 30 in 8 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0
20-638
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1
Dtone 1 flag detection Is this the last detecperformed 1 tion pattern? Range = 0 to 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
20-751 20-752 20-753 20-754 20-755 20-759
FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2
1 1 20-780 Dtone2FlgDetctPerfd1
Dtone 1 flag detection Is this the last detecperformed 2 tion pattern? Range = 0 to 1 Dtone 2 flag detection Is this the last detecperformed 1 tion pattern? Range = 0 to 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 2 detectors. Range = 0 to 3 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 130
20-781 20-782 20-783 20-799
FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials
Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 14 14
20-684 20-685 20-686 20-687
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1
dC131c
July 2005 6-88
Table 2 Switzerland NVM values Table 2 Switzerland NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 FaxCongest1MakeMax 1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-545 20-546 20-547 20-548 20-552 FaxCongest1MakeMax 2 NVM Description Value Default
Congest 1 make max 2 Range = 0 to 10000 ms 300
Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 800 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 800 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 800
FaxCongest1MakeHole Congest 1 make hole 2 Range = 0 to 10000 ms 30 2 FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 180 FaxCongest1BreakMax Congest 1 break max 2 Range = 0 to 10000 ms 300 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2 1 Is this the last detection pattern. Range = 0 to 1
20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 180 FaxCongest1MakeMax 3 Congest 1 make max 3 Range = 0 to 10000 ms 300
FaxCongest1MakeHole Congest 1 make hole 3 Range = 0 to 10000 ms 30 3 FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 180 FaxCongest1BreakMax Congest 1 break max 3 Range = 0 to 10000 ms 300 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 40 60 72 0
20-632
10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 1 1
20-634 20-635 20-637
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 180 Congest 1 make max 1 Range = 0 to 10000 ms 300
8 Tx level of DTMF high Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units
FaxCongest1MakeHole Congest 1 make hole 1 Range = 0 to 10000 ms 30 1 FaxCongest1BreakMin1 Congest 1 break min 1 Range = 0 to 10000 ms 180 FaxCongest1BreakMax Congest 1 break max 1 Range = 0 to 10000 ms 300 1 FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 180
20-638
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime DTMF tone time
20-639
July 2005 6-89
dC131c
Table 2 Switzerland NVM values Location NVM Name 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682 FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern NVM Description DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Value Default Location NVM Name 20-752 20-753 20-754 20-755 0 20-759 1 1 20-780
Table 2 Switzerland NVM values NVM Description Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Dtone 1 flag detection performed 2 Dtone 2 flag detection performed 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Value Default
Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0
FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2
Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms Is this the last detection pattern? Range = 0 to 1 Is this the last detection pattern? Range = 0 to 1 1150 1
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100
Dtone2FlgDetctPerfd1
20-781 20-782 20-783 20-799
Ring 2 number cell pat- Number of ring pattern 1 tern detectors. Range = 0 to 3 Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Dtone 1 flag detection performed 1 Dtone 1 make min 2 Range = 0 to 10000 ms 750 Range = 0 to 10000 ms 1250 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 3460 Range = 0 to 10000 ms 6050 Is this the last detection pattern? Range = 0 to 1 1
20-684 20-685 20-686 20-687 20-688 20-692
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1
Table 3 Norway NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Value Default
Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550
20-693 20-694 20-695 20-696 20-697 20-701
20-742 20-743 20-744 20-745 20-746 20-750
20-751
FaxDtone1MakeMin2
Range = 0 to 10000 ms 490
dC131c
July 2005 6-90
Table 3 Norway NVM values Location NVM Name 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 NVM Description Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-624 20-629 PulseDialInterdigit AbandonCall
Table 3 Norway NVM values NVM Description Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Value Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled Default 0 0
Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 220
20-632
FaxTxSignalLevLn1Ln2 Fax modem Tx level for line1 and 2 BillingFilterTypeLn1 BillingFilterTypeLn2 Selects type of billing filter Selects type of billing filter
Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 2 2
20-634 20-635 20-637
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 180 FaxCongest1MakeMax1 Congest 1 make max 1 FaxCongest1MakeHole 1 FaxCongest1BreakMax 1 Congest 1 make hole 1 Congest 1 break max 1
8 FaxDTMFHighFreqLevel Tx level of DTMF high Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
20-638 Range = 0 to 10000 ms 30 20-639 20-640 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 30 20-643 20-644 20-645 20-646 20-654 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 30 20-655 20-656 20-657 20-658 20-659 20-682
FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 180 FaxCongest1MakeMax2 Congest 1 make max 2 FaxCongest1MakeHole 2 FaxCongest1BreakMax 2 Congt1FlgDetctPerfd2 Congest 1 make hole 2 Congest 1 break max 2 Congest 1 flag detection performed 2
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 4450 Range = 0 to 10000 ms 5550 General Procedures & Information
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 180 FaxCongest1MakeMax3 Congest 1 make max 3 FaxCongest1MakeHole 3 FaxCongest1BreakMax 3 PulseDialMake PulseDialBreak Congest 1 make hole 3 Congest 1 break max 3 Make time for pulse dialling Break time for pulse dialling
FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 220 Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) 0 0 20-684 20-685 20-686 20-687 20-688 FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1
July 2005 6-91
dC131c
Table 3 Norway NVM values Location NVM Name 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials NVM Description Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value Default Location NVM Name 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 Table 4 Denmark NVM values Location NVM Name 20-461 20-462 20-463 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Value Default 20-544 20-545 20-546 20-547 General Procedures & Information
Table 4 Denmark NVM values NVM Description Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Congest 1 make max 1 Value Default
Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 4450 Range = 0 to 10000 ms 5550 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270
FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 FaxCongest1MakeMax 1
Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 540 Range = 0 to 10000 ms 30
Dtone 1 flag detection Is this the last detection 0 performed 1 pattern? Range = 0 to 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
Dtone 1 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1 Dtone 2 flag detection Is this the last detection 1 performed 1 pattern? Range = 0 to 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 14 14
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 370
FaxCongest1MakeHole Congest 1 make hole 1 1 FaxCongest1BreakMax Congest 1 break max 1 1 FaxCongest1MakeMax 2 Congest 1 make max 2
Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 30
FaxCongest1MakeHole Congest 1 make hole 2 2
FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 370
dC131c
July 2005 6-92
Table 4 Denmark NVM values Location NVM Name 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629 NVM Description Value Default Location NVM Name 20-646 20-654 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 540 Range = 0 to 10000 ms 30 20-655 20-656 20-657 20-658 20-659 20-682 Line 2 Current FaxRing1MakeMin1
Table 4 Denmark NVM values NVM Description Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value 0 = off 1 = on Default 1
FaxCongest1BreakMax Congest 1 break max 2 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2 Congest 1 make max 3
Range = 0 to 10000 ms 540
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 950 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 5950 Range = 0 to 10000 ms 9050 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 950 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 5950 Range = 0 to 10000 ms 9050 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270
FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 370 FaxCongest1MakeMax 3
FaxCongest1MakeHole Congest 1 make hole 3 3 FaxCongest1BreakMax Congest 1 break max 3 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection)
FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 370 Range = 0 to 10000 ms 540 Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 33 67 70 0 20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 0 0 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2
20-632
20-634 20-635 20-637
Tx level of DTMF high Range = 0 to 30 in 8 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 0 1
20-638
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current
20-639 20-640 20-643 20-644 20-645
Dtone 1 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1 Dtone 2 flag detection Is this the last detection 1 performed 1 pattern? Range = 0 to 1 Dtone 2 make min 2 Range = 0 to 10000 ms 0
July 2005 6-93
dC131c
Table 4 Denmark NVM values Location NVM Name 20-782 20-783 20-799 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials NVM Description Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Value Default Location NVM Name 20-513 20-535 20-536 20-537 20-538 20-539 Table 5 Ireland NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Value Default 20-544 20-545 20-546 20-547 20-548 20-552
Table 5 Ireland NVM values NVM Description Busy 2 break max 3 Value Default
Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 14 14
FaxBusy2BreakMax3
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 480 FaxCongest1MakeMax Congest 1 make max 1 1 FaxCongest1MakeHole Congest 1 make hole 1 1 FaxCongest1BreakMax Congest 1 break max 1 1 FaxCongest1MakeMax Congest 1 make max 2 2 FaxCongest1MakeHole Congest 1 make hole 2 2 FaxCongest1BreakMax Congest 1 break max 2 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2
FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 480 Range = 0 to 10000 ms 520 0 Is this the last detection pattern? Range = 0 to 1 Range = 0 to 10000 ms 520 Range = 0 to 10000 ms 30
20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 480 FaxCongest1MakeMax Congest 1 make max 3 3 FaxCongest1MakeHole Congest 1 make hole 3 3 FaxCongest1BreakMax Congest 1 break max 3 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection)
FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 480 Range = 0 to 10000 ms 520 Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 33 67 86 0
20-632
FaxTxSignalLevLn1Ln2 Fax modem Tx level for line1 and 2 BillingFilterTypeLn1 Selects type of billing filter
10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 1
20-634
dC131c
July 2005 6-94
Table 5 Ireland NVM values Location NVM Name 20-635 20-637 BillingFilterTypeLn2 FaxDTMFHighFreqLevel NVM Description Selects type of billing filter Value 0 = None. 1 = 12Khz. 2 = 16KHz Default 1 Location NVM Name 20-742 20-743 20-744 20-745 20-746 20-750
Table 5 Ireland NVM values NVM Description Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value Default
Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270
Tx level of DTMF high Range = 0 to 30 in 8 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
20-638
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF Inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
0 Dtone 1 flag detection Is this the last detecperformed 1 tion pattern? Range = 0 to 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
20-751 20-752 20-753 20-754 20-755 20-759
1 Dtone 1 flag detection Is this the last detecperformed 2 tion pattern? Range = 0 to 1 Dtone 2 flag detection Is this the last detec1 performed 1 tion pattern? Range = 0 to 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 14 14
20-780
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 2 detectors. Range = 0 to 3 Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detec0 tion pattern? Range = 0 to 1 Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 1750 Range = 0 to 10000 ms 2250 1 Is this the last detection pattern? Range = 0 to 1 Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 20-781 20-782 20-783 20-799 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials
20-684 20-685 20-686 20-687 20-688 20-692
Table 6 Austria NVM values NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Value Default
Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 520 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 520 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 520 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 520
20-693 20-694 20-695 20-696 20-697 20-701
July 2005 6-95
dC131c
Table 6 Austria NVM values Location NVM Name 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 NVM Description Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629
Table 6 Austria NVM values NVM Description Value Default
FaxCongest1MakeMax Congest 1 make max 3 Range = 0 to 10000 ms 220 3 FaxCongest1MakeHole Congest 1 make hole 3 Range = 0 to 10000 ms 30 3 FaxCongest1BreakMin Congest 1 break min 3 Range = 0 to 10000 ms 180 3 FaxCongest1BreakMax Congest 1 break max 3 Range = 0 to 10000 ms 220 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 40 60 100 0
20-632
FaxTxSignalLevLn1Ln2 Fax modem Tx level for line1 and 2 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 Selects type of billing filter Selects type of billing filter
20-634 20-635 20-637
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 180 FaxCongest1MakeMax Congest 1 make max 1 Range = 0 to 10000 ms 120 1 FaxCongest1MakeHole Congest 1 make hole 1 Range = 0 to 10000 ms 30 1 FaxCongest1BreakMin Congest 1 break min 1 Range = 0 to 10000 ms 480 1 FaxCongest1BreakMax Congest 1 break max 1 Range = 0 to 10000 ms 220 1 FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 180 FaxCongest1MakeMax Congest 1 make max 2 Range = 0 to 10000 ms 220 2 FaxCongest1MakeHole Congest 1 make hole 2 Range = 0 to 10000 ms 30 2 FaxCongest1BreakMin Congest 1 break min 2 Range = 0 to 10000 ms 180 2 FaxCongest1BreakMax Congest 1 break max 2 Range = 0 to 10000 ms 220 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2 Is this the last detection 1 pattern? Range = 0 to 1 20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655
8 Tx level of DTMF high Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm Tx level of DTMF low frequency group DTMF tone time DTMF Inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
20-638
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000
dC131c
July 2005 6-96
Table 6 Austria NVM values Location NVM Name 20-656 20-657 20-658 20-659 20-682 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern NVM Description Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Value Default Location NVM Name 20-799 FaxMaxAutore-dials
Table 6 Austria NVM values NVM Description The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Value Range = 0 to 14 Default 14
Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100
Ring 2 number cell pat- Number of ring pattern 1 tern detectors. Range = 0 to 3 Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Dtone 1 flag detection performed 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Dtone 1 flag detection performed 2 Dtone 2 flag detection performed 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 Range = 0 to 10000 ms 800 Range = 0 to 10000 ms 1200 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 4000 Range = 0 to 10000 ms 6000 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 800 Range = 0 to 10000 ms 1200 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 4000 Range = 0 to 10000 ms 6000 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 325 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 325 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 325 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 325 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 325 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 325 Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 Table 7 Finland NVM values NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Value Default
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2
Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 30
Is this the last detection 1 pattern? Range = 0 to 1 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0
July 2005 6-97
dC131c
Table 7 Finland NVM values Location NVM Name 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629 NVM Description Value Default Location NVM Name 20-634 20-635 20-637 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime
Table 7 Finland NVM values NVM Description Selects type of billing filter Selects type of billing filter Value 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz Default 2 2
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 170 FaxCongest1MakeMax Congest 1 make max 1 Range = 0 to 10000 ms 225 1 FaxCongest1MakeHole Congest 1 make hole 1 Range = 0 to 10000 ms 30 1 FaxCongest1BreakMin 1 Congest 1 break min 1 Range = 0 to 10000 ms 225
Tx level of DTMF high Range = 0 to 30 in 8 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm Tx level of DTMF low frequency group DTMF tone time DTMF Inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
FaxCongest1BreakMax Congest 1 break max 1 Range = 0 to 10000 ms 275 1 FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 175 FaxCongest1MakeMax Congest 1 make max 2 Range = 0 to 10000 ms 225 2 FaxCongest1MakeHole Congest 1 make hole 2 Range = 0 to 10000 ms 30 2 FaxCongest1BreakMin 2 Congest 1 break min 2 Range = 0 to 10000 ms 225
20-638
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern
FaxCongest1BreakMax Congest 1 break max 2 Range = 0 to 10000 ms 275 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2 Is this the last detection 1 pattern? Range = 0 to 1
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 175 FaxCongest1MakeMax Congest 1 make max 3 Range = 0 to 10000 ms 225 3 FaxCongest1MakeHole Congest 1 make hole 3 Range = 0 to 10000 ms 30 3 FaxCongest1BreakMin 3 Congest 1 break min 3 Range = 0 to 10000 ms 225
FaxCongest1BreakMax Congest 1 break max 3 Range = 0 to 10000 ms 275 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 40 60 82 0 20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 20-696 20-697 20-701 FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2
Ring 2 number cell pat- Number of ring pattern 1 tern detectors. Range = 0 to 3 Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 3550 Range = 0 to 10000 ms 4450 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 3550 Range = 0 to 10000 ms 4450 Is this the last detection 0 pattern? Range = 0 to 1
20-632
FaxTxSignalLevLn1Ln2 Fax modem Tx level for line1 and 2
dC131c
July 2005 6-98
Table 7 Finland NVM values Location NVM Name 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials NVM Description Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Dtone 1 flag detection performed 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Dtone 1 flag detection performed 2 Dtone 2 flag detection performed 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Value Default
Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
Is this the last detection 1 pattern? Range = 0 to 1 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 14 14
July 2005 6-99
dC131c
dC131c
July 2005 6-100
dC131d Fax Country Dependant NVM Values (2 of 5)

Purpose
This procedure contains the tables which show the location and the NVM default values that are unique to France, Germany, Sweden, Belgium, Netherlands, Italy and Portugal. Refer to the table for the appropriate country: France, Table 1 Germany, Table 2 Sweden, Table 3 Belgium, Table 4 Netherlands, Table 5 Italy, Table 6 Portugal, Table 7 For the UK, Switzerland, Norway, Denmark, Ireland, Austria or Finland, refer to dC131c. For Greece, Spain, USA, Canada, Iceland, Luxembourg or Australia, refer to dC131e. For Bulgaria, Argentina, Brazil, Chile, Cyprus, Czech Republic or Hungary, refer to dC131f. For India, Mexico, Poland, Romania, Russia, South Africa or Turkey, refer to dC131g. 20-537 20-538 20-539 Table 1 France NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Value Default 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 Location NVM Name 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 FaxBusy2MakeMin2 FaxBusy2MakeMax2
Table 1 France NVM values NVM Description Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default
FaxBusy2BreakMax1
Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550
FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 450 FaxCongest1MakeMax1 Congest 1 make max Range = 0 to 10000 ms 550 1 FaxCongest1MakeHole 1 Congest 1 make hole Range = 0 to 10000 ms 30 1 Range = 0 to 10000 ms 450
FaxCongest1BreakMin1 Congest 1 break min 1 FaxCongest1BreakMax 1
Congest 1 break max Range = 0 to 10000 ms 550 1
Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450
FaxCongest1BreakMin2 Congest 1 break min 2 FaxCongest1BreakMax 2 Congt1FlgDetctPerfd2
Congest 1 break max Range = 0 to 10000 ms 550 2 Congest 1 flag detec- Is this the last detection 0 tion performed 2 pattern? Range = 0 to 1
FaxCongest1BreakMin3 Congest 1 break min 3 FaxCongest1BreakMax 3 PulseDialMake
Congest 1 break max Range = 0 to 10000 ms 550 3 Make time for pulse dialling Range = 0 to 255. (1 ms step) 33
July 2005 6-101
dC131d
Table 1 France NVM values Location NVM Name 20-623 20-624 20-629 PulseDialBreak PulseDialInterdigit AbandonCall NVM Description Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Value Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled Default 67 90 0 Location NVM Name 20-687 20-688 20-692 20-693 20-694 20-695 20-696 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 1 1 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 FaxRing2BreakMin1 FaxRing2BreakMax1
Table 1 France NVM values NVM Description Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value Default
Range = 0 to 10000 ms 1100 Range = 0 to 10000 ms 3900 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 1300 Range = 0 to 10000 ms 1700 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 1100 Range = 0 to 10000 ms 3900 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270
Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials
20-632
20-634 20-635 20-637
FaxDTMFHighFreqLevel Tx level of DTMF high Range = 0 to 30 in 8 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF Inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
20-638
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 1300 Range = 0 to 10000 ms 1700 Range = 0 to 10000 ms 130
Table 2 Germany NVM values Location NVM Name 20-461 FaxBusy1MakeMin1 NVM Description Busy 1 make min 1 Value Default
20-684 20-685 20-686
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1
Range = 0 to 10000 ms 410
dC131d
July 2005 6-102
Table 2 Germany NVM values Location NVM Name 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 NVM Description Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 Range = 0 to 10000 ms 410 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 95 Range = 0 to 10000 ms 205 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 380 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 95 Range = 0 to 10000 ms 205 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 380 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 95 Range = 0 to 10000 ms 205 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 380 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 260 Range = 0 to 10000 ms 30 20-638 20-634 20-635 20-637 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel 20-632 20-629 AbandonCall 20-624 PulseDialInterdigit 20-623 PulseDialBreak 20-622
Table 2 Germany NVM values NVM Description Value Default
Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 410 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 410 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 410 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 410 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 30
FaxCongest1MakeHole Congest 1 make hole 2 2 FaxCongest1BreakMax Congest 1 break max 2 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2
Range = 0 to 10000 ms 30
FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 260 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 260 Range = 0 to 10000 ms 30
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 220 FaxCongest1MakeMax3 Congest 1 make max 3 FaxCongest1MakeHole Congest 1 make hole 3 3 FaxCongest1BreakMax Congest 1 break max 3 3 PulseDialMake Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection)
FaxTxSignalLevLn1Ln2 Fax modem Tx level for line1 and 2 Selects type of billing filter Selects type of billing filter
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 220 FaxCongest1MakeMax1 Congest 1 make max 1 FaxCongest1MakeHole Congest 1 make hole 1 1 FaxCongest1BreakMax Congest 1 break max 1 1 FaxCongest1MakeMax2 Congest 1 make max 2
Tx level of DTMF high Range = 0 to 30 in 8 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 75 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance DTMF tone time DTMF Inter digit time Line 1 impedance
FaxCongest1BreakMin1 Congest 1 break min 1 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 260 20-639 20-640 20-643
FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 260
July 2005 6-103
dC131d
Table 2 Germany NVM values Location NVM Name 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682 Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern NVM Description Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on Default 0 1 1 Location NVM Name 20-780 20-781 20-782 20-783 20-799
Table 2 Germany NVM values NVM Description Value Default
Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials
Dtone 2 flag detection Is this the last detection 1 performed 1 pattern? Range = 0 to 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 14 14
Table 3 Sweden NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Value Default
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2
Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 230
Dtone 1 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1
dC131d
July 2005 6-104
Table 3 Sweden NVM values Location NVM Name 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 NVM Description Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-632
Table 3 Sweden NVM values NVM Description Value Default
20-634 20-635 20-637
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 225 FaxCongest1MakeMax Congest 1 make max 1 Range = 0 to 10000 ms 275 1 FaxCongest1MakeHole Congest 1 make hole 1 1 FaxCongest1BreakMax Congest 1 break max 1 1 Range = 0 to 10000 ms 30
20-638
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF Inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2
FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 225 FaxCongest1MakeMax Congest 1 make max 2 Range = 0 to 10000 ms 275 2 FaxCongest1MakeHole Congest 1 make hole 2 2 FaxCongest1BreakMax Congest 1 break max 2 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2 Range = 0 to 10000 ms 30
20-639 20-640 20-643
FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 675 Range = 0 to 10000 ms 800 Is this the last detection pattern? Range = 0 to 1 1 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 4450 Range = 0 to 10000 ms 5550 Is this the last detection pattern? Range = 0 to 1 1
20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 225 FaxCongest1MakeMax Congest 1 make max 3 Range = 0 to 10000 ms 275 3 FaxCongest1MakeHole Congest 1 make hole 3 3 FaxCongest1BreakMax Congest 1 break max 3 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 10000 ms 30
20-684 20-685 20-686 20-687 20-688 20-692
20-693 20-694 20-695
July 2005 6-105
dC131d
Table 3 Sweden NVM values Location NVM Name 20-696 20-697 20-701 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 NVM Description Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value Default Location NVM Name 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 1 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 Table 4 Belgium NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Value Default 20-544 20-545 20-546 20-547 20-548 FaxBusy1MakeMin2
Table 4 Belgium NVM values NVM Description Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default
Range = 0 to 10000 ms 4450 Range = 0 to 10000 ms 5550 Is this the last detection pattern? Range = 0 to 1 0
Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 30
FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3
20-742 20-743 20-744 20-745 20-746 20-750
20-751 20-752 20-753 20-754 20-755 20-759
20-780
20-781 20-782 20-783 20-799
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 155 FaxCongest1MakeMax1 Congest 1 make max 1 FaxCongest1MakeHole Congest 1 make hole 1 1 FaxCongest1BreakMax Congest 1 break max 1 1 FaxCongest1MakeMax2 Congest 1 make max 2 FaxCongest1MakeHole Congest 1 make hole 2 2 FaxCongest1BreakMax Congest 1 break max 2 2
dC131d
July 2005 6-106
Table 4 Belgium NVM values Location NVM Name 20-552 Congt1FlgDetctPerfd2 NVM Description Congest 1 flag detection performed 2 Value Is this the last detection pattern? Range = 0 to 1 Default 1 Location NVM Name 20-654 20-655 20-656 20-657 20-658 20-659 20-682 FaxRing1MakeMin1
Table 4 Belgium NVM values NVM Description Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value Default
20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 155 FaxCongest1MakeMax3 Congest 1 make max 3 FaxCongest1MakeHole Congest 1 make hole 3 3 FaxCongest1BreakMax Congest 1 break max 3 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 30
FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 155 Range = 0 to 10000 ms 180 Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 33 67 70 0 20-693 20-694 20-695 20-696 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 2 2 20-742 20-743 20-744 20-745 20-746 20-750 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 20-697 20-701 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 20-684 20-685 20-686 20-687 20-688 20-692 FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1
20-632
20-634 20-635 20-637
20-638
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current DTMF tone time DTMF Inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current
20-639 20-640 20-643 20-644 20-645 20-646
20-751 20-752 20-753 20-754 20-755 20-759
Dtone 1 flag detection Is this the last detecperformed 2 tion pattern? Range = 0 to 1
July 2005 6-107
dC131d
Table 4 Belgium NVM values Location NVM Name 20-780 Dtone2FlgDetctPerfd1 NVM Description Value Default 1 Location NVM Name 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 Table 5 Netherlands NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Value Defaul t 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 20-629 AbandonCall 20-624 PulseDialInterdigit 20-623 PulseDialBreak
Table 5 Netherlands NVM values NVM Description Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Defaul t
Dtone 2 flag detection Is this the last detecperformed 1 tion pattern? Range = 0 to 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204
FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3
20-781 20-782 20-783 20-799
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 180 FaxCongest1MakeMax1 Congest 1 make max 1 Range = 0 to 10000 ms 330 FaxCongest1MakeHole Congest 1 make hole 1 Range = 0 to 10000 ms 30 1 FaxCongest1BreakMin1 Congest 1 break min 1 Range = 0 to 10000 ms 180 FaxCongest1BreakMax Congest 1 break max 1 Range = 0 to 10000 ms 330 1 FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 180 FaxCongest1MakeMax2 Congest 1 make max 2 Range = 0 to 10000 ms 330 FaxCongest1MakeHole Congest 1 make hole 2 Range = 0 to 10000 ms 30 2 FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 180 FaxCongest1BreakMax Congest 1 break max 2 Range = 0 to 10000 ms 330 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2 Is this the last detection 1 pattern? Range = 0 to 1
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 180 FaxCongest1MakeMax3 Congest 1 make max 3 Range = 0 to 10000 ms 330 FaxCongest1MakeHole Congest 1 make hole 3 Range = 0 to 10000 ms 30 3 FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 180 FaxCongest1BreakMax Congest 1 break max 3 Range = 0 to 10000 ms 330 3 PulseDialMake Make time for pulse dialling Break time for pulse dialling Inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 38 62 80 0
dC131d
July 2005 6-108
Table 5 Netherlands NVM values Location NVM Name 20-632 NVM Description Value Defaul t Location NVM Name 20-696 20-697 20-701 20-742 0 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 0 20-780 1 1 20-781 20-782 20-783 20-799
Table 5 Netherlands NVM values NVM Description Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Dtone 1 flag detection performed 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Dtone 1 flag detection performed 2 Dtone 2 flag detection performed 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Value Defaul t
FaxTxSignalLevLn1Ln2 Fax modem Tx level for Range = 0 to 30 in 10 line1 and 2 0.5dB steps. 0 = 0dBm, 30 = -15dBm BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel Selects type of billing filter Selects type of billing filter Tx level of DTMF high frequency group 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 0
FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials
Range = 0 to 10000 ms 3450 Range = 0 to 10000 ms 4550 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
20-634 20-635 20-637
Range = 0 to 30 in 8 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0
20-638
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF Inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
Ring 2 number cell pat- Number of ring pattern 1 tern detectors. Range = 0 to 3 Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 1300 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 3450 Range = 0 to 10000 ms 4550 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 1300 Range = 0 to 10000 ms 40 Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2
Table 6 Italy NVM values NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Value Default
Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550
July 2005 6-109
dC131d
Table 6 Italy NVM values Location NVM Name 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 NVM Description Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-554 20-555 20-556 20-557 20-622 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 20-638 20-637 FaxDTMFHighFreqLevel 20-635 BillingFilterTypeLn2 20-634 20-632 20-623 20-624 20-629 PulseDialBreak PulseDialinterdigit AbandonCall
Table 6 Italy NVM values NVM Description Value Default
FaxCongest1MakeMax3 Congest 1 make max 3 Range = 0 to 10000 ms 220 FaxCongest1MakeHole Congest 1 make hole 3 Range = 0 to 10000 ms 30 3 FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 180 FaxCongest1BreakMax Congest 1 break max 3 Range = 0 to 10000 ms 220 3 PulseDialMake Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 40 60 88 0
10 FaxTxSignalLevLn1Ln2 Fax modem Tx level for Range = 0 to 30 in line1 and 2 0.5dB steps. 0 = 0dBm, 30 = -15dBm BillingFilterTypeLn1 Selects type of billing filter Selects type of billing filter Tx level of DTMF high frequency group 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 0 0
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 180 FaxCongest1MakeMax1 Congest 1 make max 1 Range = 0 to 10000 ms 220 FaxCongest1MakeHole Congest 1 make hole 1 Range = 0 to 10000 ms 30 1 FaxCongest1BreakMin1 Congest 1 break min 1 Range = 0 to 10000 ms 180 FaxCongest1BreakMax Congest 1 break max 1 Range = 0 to 10000 ms 220 1 FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 180 FaxCongest1MakeMax2 Congest 1 make max 2 Range = 0 to 10000 ms 220 FaxCongest1MakeHole Congest 1 make hole 2 Range = 0 to 10000 ms 30 2 FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 180 FaxCongest1BreakMax Congest 1 break max 2 Range = 0 to 10000 ms 220 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2 Is this the last detection pattern? Range = 0 to 1 1 20-644 20-645 20-646 20-654 20-655 20-656 20-657 Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance DTMF tone time DTMF inter digit time Line 1 impedance
Range = 0 to 30 in 8 0.5dB steps. 0 = 0dBm, 30 = -15dBm 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
20-639 20-640 20-643
20-553
dC131d
July 2005 6-110
Table 6 Italy NVM values Location NVM Name 20-658 20-659 20-682 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern NVM Description Ring 1 break max 1 Ring 1 break hole 1 Value Default Location NVM Name 20-783 20-799 FaxDtone2MakeHole2 FaxMaxAutore-dials
Table 6 Italy NVM values NVM Description Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Value Range = 0 to 14 Default 14
Range = 0 to 10000 ms 0
Ring 2 number cell pat- Number of ring pattern 1 tern detectors. Range = 0 to 3 Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Dtone 1 flag detection performed 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Dtone 1 flag detection performed 2 Dtone 2 flag detection performed 1 Dtone 2 make min 2 Dtone 2 make max 2 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 3450 Range = 0 to 10000 ms 4550 Is this the last detection pattern? Range = 0 to 1 1 Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 1 20-502 20-503 20-504 1 20-509 20-510 20-511 20-512 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3
20-684 20-685 20-686 20-687 20-688 20-692
Table 7 Portugal NVM values NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Value Default
20-693 20-694 20-695 20-696 20-697 20-701
20-742 20-743 20-744 20-745 20-746 20-750
20-751 20-752 20-753 20-754 20-755 20-759
Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms Is this the last detection pattern? Range = 0 to 1 Is this the last detection pattern? Range = 0 to 1 1150
20-780
20-781 20-782
FaxDtone2MakeMin2 FaxDtone2MakeMax2
July 2005 6-111
dC131d
Table 7 Portugal NVM values Location NVM Name 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629 FaxBusy2BreakMax3 FaxCongest1MakeMax 1 NVM Description Busy 2 break max 3 Value Default Location NVM Name 20-635 20-637 BillingFilterTypeLn2 FaxDTMFHighFreqLevel
Table 7 Portugal NVM values NVM Description Selects type of billing filter Value 0 = None. 1 = 12Khz. 2 = 16KHz Default 1
Range = 0 to 10000 ms 600
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 160 Congest 1 make max 1 Range = 0 to 10000 ms 240
FaxCongest1MakeHole Congest 1 make hole 1 Range = 0 to 10000 ms 30 1 FaxCongest1BreakMin1 Congest 1 break min 1 Range = 0 to 10000 ms 160 FaxCongest1BreakMax Congest 1 break max 1 Range = 0 to 10000 ms 240 1 FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 160 FaxCongest1MakeMax 2 Congest 1 make max 2 Range = 0 to 10000 ms 240
8 Tx level of DTMF high Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
20-638
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxCongest1MakeHole Congest 1 make hole 2 Range = 0 to 10000 ms 30 2 FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 160 FaxCongest1BreakMax Congest 1 break max 2 Range = 0 to 10000 ms 240 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2 Is this the last detection 1 pattern? Range = 0 to 1
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 160 FaxCongest1MakeMax 3 Congest 1 make max 3 Range = 0 to 10000 ms 240
FaxCongest1MakeHole Congest 1 make hole 3 Range = 0 to 10000 ms 30 3 FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 160 FaxCongest1BreakMax Congest 1 break max 3 Range = 0 to 10000 ms 240 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 33 67 80 0
Ring 2 number cell pat- Number of ring pattern 1 tern detectors. Range = 0 to 3 Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Range = 0 to 10000 ms 750 Range = 0 to 10000 ms 1250 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3950 Range = 0 to 10000 ms 6050 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 750 Range = 0 to 10000 ms 1250 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3950 Range = 0 to 10000 ms 6050 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1
20-632
FaxTxSignalLevLn1Ln2 Fax modem Tx level for line1 and 2 BillingFilterTypeLn1 Selects type of billing filter
Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 1
20-696 20-697 20-701 20-742 20-743
20-634
dC131d
July 2005 6-112
Table 7 Portugal NVM values Location NVM Name 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials NVM Description Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Dtone 1 flag detection performed 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Dtone 1 flag detection performed 2 Dtone 2 flag detection performed 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Value Default
Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
July 2005 6-113
dC131d
dC131d
July 2005 6-114
dC131e Fax Country Dependant NVM Values (3 of 5)

Purpose
This procedure contains the tables which show the location and the NVM default values that are unique to Greece, Spain, USA, Canada, Iceland, Luxembourg and Australia. Refer to the table for the appropriate country: Greece, Table 1 Spain, Table 2 USA, Table 3 Canada, Table 4 Iceland, Table 5 Luxembourg, Table 6 Australia, Table 7 For the UK, Switzerland, Norway, Denmark, Ireland, Austria or Finland, refer to dC131c. For France, Germany, Sweden, Belgium, Netherlands, Italy or Portugal, refer to dC131d. For Bulgaria, Argentina, Brazil, Chile, Cyprus, Czech Republic or Hungary, refer to dC131f. For India, Mexico, Poland, Romania, Russia, South Africa or Turkey, refer to dC131g. 20-538 Table 1 Greece NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 FaxBusy1MakeMin1 NVM Description Busy 1 make min 1 Value Default 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-536 20-537 Location NVM Name 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 FaxBusy2MakeMin2
Table 1 Greece NVM values NVM Description Busy 2 make min 2 Busy 2 make max 2 Busy 2 break min 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 break min 3 Congest 1 make min 1 Value Default
FaxBusy2BreakMax1 Busy 2 break max 1 FaxBusy2MakeMax2 FaxBusy2BreakMin2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2BreakMin3 FaxCongest1MakeMi n1
Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 290 Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 290 Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 290 Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 290 Range = 0 to 10000 ms 310 Range = 1 to 10000 ms 290 Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 290 Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 290 Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 290 Range = 0 to 10000 ms 310
FaxBusy2MakeHole2 Busy 2 make hole 2 FaxBusy2BreakMax2 Busy 2 break max 2
FaxCongest1MakeMa Congest 1 make max 1 x1 FaxCongest1MakeHol Congest 1 make hole 1 e1 FaxCongest1BreakMi Congest 1 break min 1 n1 FaxCongest1BreakMa Congest 1 break max 1 x1 FaxCongest1MakeMi n2 Congest 1 make min 2
FaxBusy1MakeMax1 Busy 1 make max 1 FaxBusy1MakeHole1 Busy 1 make hole 1 FaxBusy1BreakMin1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1BreakMin2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 Busy 1 break min 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 break min 2 Busy 1 make min 3 Busy 1 make max 3 FaxBusy1BreakMax1 Busy 1 break max 1
FaxCongest1MakeMa Congest 1 make max 2 x2 FaxCongest1MakeHol Congest 1 make hole 2 e2 FaxCongest1BreakMi Congest 1 break min 2 n2 FaxCongest1BreakMa Congest 1 break max 2 x2
Congt1FlgDetctPerfd2 Congest 1 flag detection Is this the last detection 0 performed 2 pattern? Range = 0 to 1 FaxCongest1MakeMi n3 Congest 1 make min 3 Range = 0 to 10000 ms 240 Range = 0 to 10000 ms 310 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 290 Range = 0 to 10000 ms 310
FaxBusy1MakeHole3 Busy 1 make hole 3 FaxBusy1BreakMin3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2BreakMin1 Busy 1 break min 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 break min 1
FaxBusy1BreakMax3 Busy 1 break max 3
FaxBusy2MakeHole1 Busy 2 make hole 1
July 2005 6-115
dC131e
Table 1 Greece NVM values Location NVM Name 20-622 20-623 20-624 20-629 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall NVM Description Value Default 38 62 86 20-693 0 20-694 20-695 20-696 20-697 20-701 20-742 20-743 2 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 Location NVM Name 20-686 20-687 20-688 20-692
Table 1 Greece NVM values NVM Description Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Value Default
Make time for pulse dial- Range = 0 to 255. (1 ling ms step) Break time for pulse dialling inter digit pause for pulse dialling Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step)
FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1
Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 3550 Range = 0 to 10000 ms 4450 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 3550 Range = 0 to 10000 ms 4450 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
Ring2FlgDetectPerfd1 Ring 2 flag detection performed 1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2
Abandons call and does 0 = disabled, 1 = not re-dial if T0 time out enabled occurs (no ANSAM/CED detection)
20-632
10 FaxTxSignalLevLn1Ln Fax modem Tx level for Range = 0 to 30 in 2 line1 and 2 0.5dB steps. 0 = 0dBm, 30 = -15dBm BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Tx level of DTMF high frequency group Tx level of DTMF low frequency group DTMF tone time 2
Ring2FlgDetectPerfd2 Ring 2 flag detection performed 2 FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax1 Dtone 1 make max 1 FaxDtone1MakeHole1 Dtone 1 make hole 1 FaxDtone1BreakMin1 Dtone 1 break min 1 FaxDtone1BreakMax1 Dtone 1 break max 1 Dtone1FlgDetctPerfd1 Dtone 1 flag detection performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax2 Dtone 1 make max 2 FaxDtone1MakeHole2 Dtone 1 make hole 2 FaxDtone1BreakMin2 Dtone 1 break min 2 FaxDtone1BreakMax2 Dtone 1 break max 2 Dtone1FlgDetctPerfd2 Dtone 1 flag detection performed 2 Dtone2FlgDetctPerfd1 Dtone 2 flag detection performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2 FaxDtone2MakeMax2 Dtone 2 make max 2 FaxDtone2MakeHole2 Dtone 2 make hole 2 FaxMaxAutore-dials
20-634 20-635 20-637
20-638
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxDTMFIntdigitTime DTMF inter digit time Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1
Is this the last detection 1 pattern? Range = 0 to 1 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 14
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
The maximum range for Range = 0 to 14 the auto re-dial attempts displayed in SA/KO. Linked to ID204
FaxRing1BreakHole1 Ring 1 break hole 1 Ring2NumCellPattern Ring 2 number cell pattern FaxRing2MakeMin1 FaxRing2MakeMax1 Ring 2 make min 1 Ring 2 make max 1
Table 2 Spain NVM values Location NVM Name 20-461 FaxBusy1MakeMin1 NVM Description Busy 1 make min 1 Value Default
20-684 20-685
Range = 0 to 10000 ms 160
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July 2005 6-116
Table 2 Spain NVM values Location NVM Name 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 NVM Description Value Default Location NVM Name 20-545 20-546 20-547 20-548 20-550 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629
Table 2 Spain NVM values NVM Description Value Default
Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 230 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 220 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 160 Range = 0 to 10000 ms 220 Range = 1 to 10000 ms 180 Range = 0 to 10000 ms 240 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 240
Range = 0 to 10000 ms 240 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 240 2
Congest1IdxNextCell2 Congest 1 idx next cell 2 Index next pattern. Range = 0 to 2
Congt1FlgDetctPerfd2 Congest 1 flag detection Is this the last detection 0 performed 2 pattern? Range = 0 to 1 FaxCongest1MakeMi n3 Congest 1 make min 3 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 240 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 240 33 67 75 0
FaxBusy1MakeHole3 Busy 1 make hole 3 FaxBusy1BreakMin3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2BreakMin1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2BreakMin2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2BreakMin3 FaxCongest1MakeMi n1 Busy 1 break min 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 break min 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 break min 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 break min 3 Congest 1 make min 1
FaxBusy1BreakMax3 Busy 1 break max 3
FaxCongest1MakeMa Congest 1 make max 3 x3 FaxCongest1MakeHol Congest 1 make hole 3 e3 FaxCongest1BreakMi Congest 1 break min 3 n3 FaxCongest1BreakMa Congest 1 break max 3 x3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall
Make time for pulse dial- Range = 0 to 255. (1 ling ms step) Break time for pulse dial- Range = 0 to 255. (1 ling ms step) inter digit pause for pulse dialling Range = 0 to 255. (10 ms step)
20-632
FaxTxSignalLevLn1Ln Fax modem Tx level for 2 line1 and 2 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel
Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm 1 1
FaxCongest1MakeMa Congest 1 make max 1 x1 FaxCongest1MakeHol Congest 1 make hole 1 e1 FaxCongest1BreakMi Congest 1 break min 1 n1 FaxCongest1BreakMa Congest 1 break max 1 x1 FaxCongest1MakeMi n2 Congest 1 make min 2
20-634 20-635 20-637
Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Tx level of DTMF high frequency group Tx level of DTMF low frequency group
8 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm General Procedures & Information
20-638 Range = 0 to 10000 ms 180
July 2005 6-117
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Table 2 Spain NVM values Location NVM Name 20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682 FaxDTMFToneTime NVM Description DTMF tone time Value Default Location NVM Name 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799
Table 2 Spain NVM values NVM Description Value Default
Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
FaxDtone1MakeHole2 Dtone 1 make hole 2 FaxDtone1BreakMin2 Dtone 1 break min 2 FaxDtone1BreakMax2 Dtone 1 break max 2 Dtone1FlgDetctPerfd2 Dtone 1 flag detection performed 2 Dtone2FlgDetctPerfd1 Dtone 2 flag detection performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2 FaxDtone2MakeMax2 Dtone 2 make max 2 FaxDtone2MakeHole2 Dtone 2 make hole 2 FaxMaxAutore-dials
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 2650 Range = 0 to 10000 ms 3350 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 2650 Range = 0 to 10000 ms 3350 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710
FaxRing1BreakHole1 Ring 1 break hole 1 Ring2NumCellPattern Ring 2 number cell pattern FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1
Table 3 USA NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Value Default
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752
Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 490
Ring2FlgDetectPerfd2 Ring 2 flag detection performed 2 FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax1 Dtone 1 make max 1 FaxDtone1MakeHole1 Dtone 1 make hole 1 FaxDtone1BreakMin1 Dtone 1 break min 1 FaxDtone1BreakMax1 Dtone 1 break max 1 Dtone1FlgDetctPerfd1 Dtone 1 flag detection performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax2 Dtone 1 make max 2
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Table 3 USA NVM values Location NVM Name 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 NVM Description Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-623 20-624 20-629 PulseDialBreak PulseDialInterdigit AbandonCall
Table 3 USA NVM values NVM Description Break time for pulse dialling inter digit pause for pulse dialling Value Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) Default 60 80 1
Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 1 to 10000 ms 100
Abandons call and does 0 = disabled, 1 = not re-dial if T0 time out enabled occurs (no ANSAM/ CED detection)
20-632
FaxCongest1MakeMin Congest 1 make min 1 1
FaxTxSignalLevLn1Ln Fax modem Tx level for Range = 0 to 30 in 15 2 line1 and 2 0.5dB steps. 0 = 0dBm, 30 = -15dBm BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Tx level of DTMF high frequency group Tx level of DTMF low frequency group DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 0 0
20-634 20-635 20-637
FaxCongest1MakeMa Congest 1 make max 1 Range = 0 to 10000 ms 300 x1 FaxCongest1MakeHol Congest 1 make hole 1 Range = 0 to 10000 ms 30 e1 FaxCongest1BreakMi n1 Congest 1 break min 1 Range = 0 to 10000 ms 100
8 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 1 1 0 0
FaxCongest1BreakMa Congest 1 break max 1 Range = 0 to 10000 ms 300 x1 FaxCongest1MakeMin Congest 1 make min 2 2 Range = 0 to 10000 ms 100
20-638
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxCongest1BreakMa Congest 1 break max 2 Range = 0 to 10000 ms 300 x2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2 FaxCongest1MakeMin Congest 1 make min 3 3 Is this the last detection pattern? Range = 0 to 1 1
20-553 20-554 20-555 20-556 20-557 20-622
Range = 0 to 10000 ms 100
Ring2NumCellPattern Ring 2 number cell pat- Number of ring pattern 1 tern detectors. Range = 0 to 3 FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 2500 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 2500 General Procedures & Information
FaxCongest1BreakMa Congest 1 break max 3 Range = 0 to 10000 ms 300 x3 PulseDialMake Make time for pulse dialling Range = 0 to 255. (1 ms step) 40
20-684 20-685 20-686 20-687
July 2005 6-119
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Table 3 USA NVM values Location NVM Name 20-688 20-692 FaxRing2BreakMax1 NVM Description Ring 2 break max 1 Value Is this the last detection pattern? Range = 0 to 1 Default 1 Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 0 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 Table 4 Canada NVM values NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default
Range = 0 to 10000 ms 5500
Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 510 Range = 1 to 10000 ms 100 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 100
20-693 20-694 20-695 20-696 20-697 20-701
Ring2FlgDetectPerfd2 Ring 2 flag detection performed 2 FaxDtone1MakeMin1 Dtone 1 make min 1
20-742 20-743 20-744 20-745 20-746 20-750
FaxDtone1MakeMax1 Dtone 1 make max 1 FaxDtone1MakeHole1 Dtone 1 make hole 1 FaxDtone1BreakMin1 Dtone 1 break min 1 FaxDtone1BreakMax1 Dtone 1 break max 1 Dtone1FlgDetctPerfd1 Dtone 1 flag detection performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2
20-751 20-752 20-753 20-754 20-755 20-759
Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Is this the last detection pattern? Range = 0 to 1 Is this the last detection pattern? Range = 0 to 1 0
FaxDtone1MakeMax2 Dtone 1 make max 2 FaxDtone1MakeHole2 Dtone 1 make hole 2 FaxDtone1BreakMin2 Dtone 1 break min 2 FaxDtone1BreakMax2 Dtone 1 break max 2 Dtone1FlgDetctPerfd2 Dtone 1 flag detection performed 2 Dtone2FlgDetctPerfd1 Dtone 2 flag detection performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2
20-780
20-781 20-782 20-783 20-799
Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 40 14
FaxDtone2MakeMax2 Dtone 2 make max 2 FaxDtone2MakeHole2 Dtone 2 make hole 2 FaxMaxAutore-dials
FaxCongest1MakeMin Congest 1 make min 1 1 FaxCongest1MakeMa Congest 1 make max 1 x1 FaxCongest1MakeHol Congest 1 make hole 1 e1 FaxCongest1BreakMin Congest 1 break min 1 1
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July 2005 6-120
Table 4 Canada NVM values Location NVM Name 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629 NVM Description Value Default Location NVM Name 20-638 FaxDTMFLowFreqLevel FaxDTMFToneTime
Table 4 Canada NVM values NVM Description Tx level of DTMF low frequency group DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Value Default
FaxCongest1BreakMa Congest 1 break max 1 x1 FaxCongest1MakeMin Congest 1 make min 2 2 FaxCongest1MakeMa Congest 1 make max 2 x2 FaxCongest1MakeHol Congest 1 make hole 2 e2 FaxCongest1BreakMin Congest 1 break min 2 2 FaxCongest1BreakMa Congest 1 break max 2 x2
10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 1 1 0 0
20-639 Range = 0 to 10000 ms 300 20-640 Range = 0 to 10000 ms 30 20-643 Range = 0 to 10000 ms 100 20-644 Range = 0 to 10000 ms 300 20-645 20-646 20-654 20-655 20-656 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 300 40 60 80 1 20-657 20-658 20-659 20-682
FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern
Congt1FlgDetctPerfd2 Congest 1 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1 FaxCongest1MakeMin Congest 1 make min 3 3 FaxCongest1MakeMa Congest 1 make max 3 x3 FaxCongest1MakeHol Congest 1 make hole 3 e3 FaxCongest1BreakMin Congest 1 break min 3 3 FaxCongest1BreakMa Congest 1 break max 3 x3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Range = 0 to 10000 ms 100
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1
20-632
15 FaxTxSignalLevLn1Ln Fax modem Tx level for Range = 0 to 30 in 2 line1 and 2 0.5dB steps. 0 = 0dBm, 30 = -15dBm BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Tx level of DTMF high frequency group 0 0
20-634 20-635 20-637
Ring2FlgDetectPerfd2 Ring 2 flag detection performed 2 FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax1 Dtone 1 make max 1 FaxDtone1MakeHole1 Dtone 1 make hole 1 FaxDtone1BreakMin1 Dtone 1 break min 1 FaxDtone1BreakMax1 Dtone 1 break max 1
20-743 20-744 20-745 20-746
Range = 0 to 30 in 8 0.5dB steps. 0 = 0dBm, 30 = -15dBm
July 2005 6-121
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Table 4 Canada NVM values Location NVM Name 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 NVM Description Value Default Location NVM Name 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 Table 5 Iceland NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Value Default 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 FaxBusy2BreakMin1
Table 5 Iceland NVM values NVM Description Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default
Dtone1FlgDetctPerfd1 Dtone 1 flag detection performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax2 Dtone 1 make max 2 FaxDtone1MakeHole2 Dtone 1 make hole 2 FaxDtone1BreakMin2 Dtone 1 break min 2 FaxDtone1BreakMax2 Dtone 1 break max 2 Dtone1FlgDetctPerfd2 Dtone 1 flag detection performed 2 Dtone2FlgDetctPerfd1 Dtone 2 flag detection performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2 FaxDtone2MakeMax2 Dtone 2 make max 2 FaxDtone2MakeHole2 Dtone 2 make hole 2 FaxMaxAutore-dials
Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Is this the last detection 0 pattern? Range = 0 to 1 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 40 14
FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3
FaxCongest1MakeMin Congest 1 make min 1 1
FaxCongest1BreakMa Congest 1 break max 1 Range = 0 to 10000 ms 540 x1 FaxCongest1MakeMin Congest 1 make min 2 2 Range = 0 to 10000 ms 370
Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 210 Range = 0 to 10000 ms 580 Range = 0 to 10000 ms 225 Range = 0 to 10000 ms 275 Range = 0 to 10000 ms 30
FaxCongest1BreakMa Congest 1 break max 2 Range = 0 to 10000 ms 540 x2 Congt1FlgDetctPerfd2 Congest 1 flag detection Is this the last detection 0 performed 2 pattern? Range = 0 to 1 FaxCongest1MakeMin Congest 1 make min 3 3 Range = 0 to 10000 ms 370
dC131e
July 2005 6-122
Table 5 Iceland NVM values Location NVM Name 20-557 20-622 20-623 20-624 20-629 NVM Description Value Default Location NVM Name 20-684 20-685 20-686 20-687 60 70 1 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 1 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 FaxRing2MakeMin1 FaxRing2MakeMax1
Table 5 Iceland NVM values NVM Description Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Value Default
FaxCongest1BreakMa Congest 1 break max 3 Range = 0 to 10000 ms 540 x3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Range = 0 to 255. 1(1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 40
Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 950 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 5950 Range = 0 to 10000 ms 9050 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 950 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 5950 Range = 0 to 10000 ms 9050 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1
Abandons call and does 0 = disabled, 1 = not re-dial if T0 time out enabled occurs (no ANSAM/ CED detection)
20-632
FaxTxSignalLevLn1Ln Fax modem Tx level for Range = 0 to 30 in 10 2 line1 and 2 0.5dB steps. 0 = 0dBm, 30 = -15dBm BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Tx level of DTMF high frequency group Tx level of DTMF low frequency group DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 1
Ring2FlgDetectPerfd2 Ring 2 flag detection performed 2 FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax1 Dtone 1 make max 1 FaxDtone1MakeHole1 Dtone 1 make hole 1 FaxDtone1BreakMin1 Dtone 1 break min 1 FaxDtone1BreakMax1 Dtone 1 break max 1 Dtone1FlgDetctPerfd1 Dtone 1 flag detection performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax2 Dtone 1 make max 2 FaxDtone1MakeHole2 Dtone 1 make hole 2 FaxDtone1BreakMin2 Dtone 1 break min 2 FaxDtone1BreakMax2 Dtone 1 break max 2 Dtone1FlgDetctPerfd2 Dtone 1 flag detection performed 2 Dtone2FlgDetctPerfd1 Dtone 2 flag detection performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2 FaxDtone2MakeMax2 Dtone 2 make max 2 FaxDtone2MakeHole2 Dtone 2 make hole 2 FaxMaxAutore-dials
20-634 20-635 20-637
Range = 0 to 30 in 8 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
20-638
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
Ring2NumCellPattern Ring 2 number cell pat- Number of ring pattern 1 tern detectors. Range = 0 to 3
July 2005 6-123
dC131e
Table 6 Luxembourg NVM values Table 6 Luxembourg NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 FaxBusy1MakeMin1 NVM Description Busy 1 make min 1 Value Default Location NVM Name 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 FaxBusy1BreakMin3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2BreakMin1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2BreakMin2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2BreakMin3 FaxCongest1MakeMi n1 Busy 1 break min 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 break min 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 break min 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 break min 3 Congest 1 make min 1 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 450 Range = 0 to 10000 ms 550 Range = 1 to 10000 ms 155 20-634 Range = 0 to 10000 ms 180 20-635 Range = 0 to 10000 ms 30 20-637 Range = 0 to 10000 ms 155 FaxDTMFHighFreqLevel BillingFilterTypeLn2 20-632 20-629 AbandonCall 20-624 PulseDialInterdigit 20-557 20-622 20-623 20-556 20-555 FaxBusy1BreakMax3 Busy 1 break max 3 NVM Description Value Default
FaxCongest1BreakMa Congest 1 break max 1 x1 FaxCongest1MakeMi n2 Congest 1 make min 2
Congt1FlgDetctPerfd2 Congest 1 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1 FaxCongest1MakeMi n3 Congest 1 make min 3 Range = 0 to 10000 ms 155 Range = 0 to 10000 ms 180 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 155 Range = 0 to 10000 ms 180 40 60 90 0
FaxBusy1MakeHole3 Busy 1 make hole 3
FaxCongest1MakeMa Congest 1 make max 3 x3 FaxCongest1MakeHol Congest 1 make hole 3 e3 FaxCongest1BreakMi Congest 1 break min 3 n3 FaxCongest1BreakMa Congest 1 break max 3 x3 PulseDialMake PulseDialBreak
10 FaxTxSignalLevLn1Ln Fax modem Tx level for Range = 0 to 30 in 2 line1 and 2 0.5dB steps. 0 = 0dBm, 30 = -15dBm BillingFilterTypeLn1 Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Tx level of DTMF high frequency group 2 2
FaxCongest1MakeMa Congest 1 make max 1 x1 FaxCongest1MakeHol Congest 1 make hole 1 e1 FaxCongest1BreakMi Congest 1 break min 1 n1
dC131e
July 2005 6-124
Table 6 Luxembourg NVM values Location NVM Name 20-638 FaxDTMFLowFreqLevel FaxDTMFToneTime NVM Description Tx level of DTMF low frequency group DTMF tone time Value Default Location NVM Name 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799
Table 6 Luxembourg NVM values NVM Description Value Default
10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 1 1
Dtone1FlgDetctPerfd1 Dtone 1 flag detection performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax2 Dtone 1 make max 2 FaxDtone1MakeHole2 Dtone 1 make hole 2 FaxDtone1BreakMin2 Dtone 1 break min 2 FaxDtone1BreakMax2 Dtone 1 break max 2 Dtone1FlgDetctPerfd2 Dtone 1 flag detection performed 2 Dtone2FlgDetctPerfd1 Dtone 2 flag detection performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2 FaxDtone2MakeMax2 Dtone 2 make max 2 FaxDtone2MakeHole2 Dtone 2 make hole 2 FaxMaxAutore-dials
Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxRing1BreakHole1 Ring 1 break hole 1 Ring2NumCellPattern Ring 2 number cell pattern FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 20-744 20-745 20-746
Table 7 Australia NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 FaxBusy1MakeMin1 NVM Description Busy 1 make min 1 Value Default
Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 General Procedures & Information
FaxBusy1MakeMax1 Busy 1 make max 1 FaxBusy1MakeHole1 Busy 1 make hole 1 FaxBusy1BreakMin1 FaxBusy1MakeMin2 Busy 1 break min 1 Busy 1 make min 2 FaxBusy1BreakMax1 Busy 1 break max 1 FaxBusy1MakeMax2 Busy 1 make max 2 FaxBusy1MakeHole2 Busy 1 make hole 2 FaxBusy1BreakMin2 FaxBusy1MakeMin3 Busy 1 break min 2 Busy 1 make min 3 FaxBusy1BreakMax2 Busy 1 break max 2 FaxBusy1MakeMax3 Busy 1 make max 3 FaxBusy1MakeHole3 Busy 1 make hole 3 FaxBusy1BreakMin3 FaxBusy2MakeMin1 Busy 1 break min 3 Busy 2 make min 1 FaxBusy1BreakMax3 Busy 1 break max 3 FaxBusy2MakeMax1 Busy 2 make max 1 FaxBusy2MakeHole1 Busy 2 make hole 1
Ring2FlgDetectPerfd2 Ring 2 flag detection performed 2 FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax1 Dtone 1 make max 1 FaxDtone1MakeHole1 Dtone 1 make hole 1 FaxDtone1BreakMin1 Dtone 1 break min 1 FaxDtone1BreakMax1 Dtone 1 break max 1
July 2005 6-125
dC131e
Table 7 Australia NVM values Location NVM Name 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 FaxBusy2BreakMin1 FaxBusy2MakeMin2 NVM Description Busy 2 break min 1 Busy 2 make min 2 Value Default Location NVM Name 20-557 20-622 20-623 20-624 20-629
Table 7 Australia NVM values NVM Description Value Default
Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 1 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 0
FaxBusy2BreakMax1 Busy 2 break max 1 FaxBusy2MakeMax2 Busy 2 make max 2 FaxBusy2MakeHole2 Busy 2 make hole 2 FaxBusy2BreakMin2 FaxBusy2MakeMin3 Busy 2 break min 2 Busy 2 make min 3 FaxBusy2BreakMax2 Busy 2 break max 2 FaxBusy2MakeMax3 Busy 2 make max 3 FaxBusy2MakeHole3 Busy 2 make hole 3 FaxBusy2BreakMin3 Busy 2 break min 3 FaxBusy2BreakMax3 Busy 2 break max 3 FaxCongest1MakeMi Congest 1 make min 1 n1 FaxCongest1MakeMa Congest 1 make max 1 x1 FaxCongest1MakeHo Congest 1 make hole 1 le1 FaxCongest1BreakMi Congest 1 break min 1 n1 FaxCongest1BreakM Congest 1 break max 1 ax1 FaxCongest1MakeMi Congest 1 make min 2 n2 FaxCongest1MakeMa Congest 1 make max 2 x2 FaxCongest1MakeHo Congest 1 make hole 2 le2 FaxCongest1BreakMi Congest 1 break min 2 n2 FaxCongest1BreakM Congest 1 break max 2 ax2 Congt1FlgDetctPerfd 2
FaxCongest1BreakM Congest 1 break max 3 ax3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall
Range = 0 to 10000 ms 650 33 67 80 0
20-632
FaxTxSignalLevLn1L Fax modem Tx level for n2 line1 and 2 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime
20-634 20-635 20-637
Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Tx level of DTMF high frequency group Tx level of DTMF low frequency group DTMF tone time
Range = 0 to 30 in 8 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 0 0
20-638
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxDTMFIntdigitTime DTMF inter digit time Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1BreakMin1 Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 break min 1
Congest 1 flag detection Is this the last detecperformed 2 tion pattern? Range = 0 to 1
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 2 detectors. Range = 0 to 3
20-553 20-554 20-555 20-556
FaxCongest1MakeMi Congest 1 make min 3 n3 FaxCongest1MakeMa Congest 1 make max 3 x3 FaxCongest1MakeHo Congest 1 make hole 3 le3 FaxCongest1BreakMi Congest 1 break min 3 n3
FaxRing1MakeHole1 Ring 1 make hole 1 FaxRing1BreakMax1 Ring 1 break max 1 FaxRing1BreakHole1 Ring 1 break hole 1 Ring2NumCellPattern Ring 2 number cell pattern
dC131e
July 2005 6-126
Table 7 Australia NVM values Location NVM Name 20-684 20-685 20-686 20-687 20-688 20-692 FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2BreakMin1 Ring2FlgDetectPerfd 1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2BreakMin2 Ring2FlgDetectPerfd 2 NVM Description Ring 2 make min 1 Ring 2 make max 1 Ring 2 break min 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 break min 2 Ring 2 flag detection performed 2 Value Default Location NVM Name 20-799
Table 7 Australia NVM values NVM Description Value Default 9
FaxMaxAutore-dials
FaxRing2MakeHole1 Ring 2 make hole 1 FaxRing2BreakMax1 Ring 2 break max 1
20-693 20-694 20-695 20-696 20-697 20-701
20-742 20-743 20-744 20-745 20-746 20-750
FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax1 Dtone 1 make max 1 FaxDtone1MakeHole Dtone 1 make hole 1 1 FaxDtone1BreakMin1 Dtone 1 break min 1 FaxDtone1BreakMax Dtone 1 break max 1 1 Dtone1FlgDetctPerfd 1 Dtone 1 flag detection performed 1
20-751 20-752 20-753 20-754 20-755 20-759
FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax2 Dtone 1 make max 2 FaxDtone1MakeHole Dtone 1 make hole 2 2 FaxDtone1BreakMin2 Dtone 1 break min 2 FaxDtone1BreakMax Dtone 1 break max 2 2 Dtone1FlgDetctPerfd 2 Dtone2FlgDetctPerfd 1 Dtone 1 flag detection performed 2 Dtone 2 flag detection performed 1
Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms Is this the last detection pattern? Range = 0 to 1 Is this the last detection pattern? Range = 0 to 1 1150 1
20-780
20-781 20-782 20-783
FaxDtone2MakeMin2 Dtone 2 make min 2 FaxDtone2MakeMax2 Dtone 2 make max 2 FaxDtone2MakeHole Dtone 2 make hole 2 2
July 2005 6-127
dC131e
dC131e
July 2005 6-128
dC131f Fax Country Dependant NVM Values (4 of 5)

Purpose
This procedure contains the tables which show the location and the NVM default values that are unique to Bulgaria, Argentina, Brazil, Chile, Cyprus, Czech Republic and Hungary. Refer to the table for the appropriate country: Bulgaria, Table 1 Argentina, Table 2 Brazil, Table 3 Chile, Table 4 Cyprus, Table 5 Czech Republic, Table 6 Hungary, Table 7 For the UK, Switzerland, Norway, Denmark, Ireland, Austria or Finland, refer to dC131c. For France, Germany, Sweden, Belgium, Netherlands, Italy or Portugal, refer to dC131d. For Greece, Spain, USA, Canada, Iceland, Luxembourg or Australia, refer to dC131e. For India, Mexico, Poland, Romania, Russia, South Africa or Turkey, refer to dC131g. 20-537 20-538 20-539 Default 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 Location NVM Name 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536
Table 1 Bulgaria NVM values NVM Description Busy 2 make min 2 Value Default
FaxBusy2MakeMin2
FaxBusy2MakeMax2 Busy 2 make max 2 FaxBusy2MakeHole2 Busy 2 make hole 2 FaxBusy2BreakMin2 Busy 2 break min 2 FaxBusy2BreakMax2 Busy 2 break max 2 FaxBusy2MakeMin3 Busy 2 make min 3 FaxBusy2MakeMax3 Busy 2 make max 3 FaxBusy2MakeHole3 Busy 2 make hole 3 FaxBusy2BreakMin3 Busy 2 break min 3 FaxBusy2BreakMax3 Busy 2 break max 3 FaxCongest1MakeMi Congest 1 make min 1 n1 FaxCongest1MakeM Congest 1 make max 1 ax1 FaxCongest1MakeH ole1 Congest 1 make hole 1
FaxCongest1BreakMi Congest 1 break min 1 n1 FaxCongest1BreakM Congest 1 break max 1 ax1 FaxCongest1MakeMi Congest 1 make min 2 n2 FaxCongest1MakeM Congest 1 make max 2 ax2 FaxCongest1MakeH ole2 Congest 1 make hole 2
Table 1 Bulgaria NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 FaxBusy1MakeMin1 NVM Description Busy 1 make min 1 Value
FaxBusy1MakeMax1 Busy 1 make max 1 FaxBusy1MakeHole1 Busy 1 make hole 1 FaxBusy1BreakMin1 Busy 1 break min 1 FaxBusy1BreakMax1 Busy 1 break max 1 FaxBusy1MakeMin2 Busy 1 make min 2 FaxBusy1MakeMax2 Busy 1 make max 2 FaxBusy1MakeHole2 Busy 1 make hole 2 FaxBusy1BreakMin2 Busy 1 break min 2 FaxBusy1BreakMax2 Busy 1 break max 2 FaxBusy1MakeMin3 Busy 1 make min 3 FaxBusy1MakeMax3 Busy 1 make max 3 FaxBusy1MakeHole3 Busy 1 make hole 3 FaxBusy1BreakMin3 Busy 1 break min 3 FaxBusy1BreakMax3 Busy 1 break max 3 FaxBusy2MakeMin1 Busy 2 make min 1 FaxBusy2MakeMax1 Busy 2 make max 1 FaxBusy2MakeHole1 Busy 2 make hole 1 FaxBusy2BreakMin1 Busy 2 break min 1 FaxBusy2BreakMax1 Busy 2 break max 1
FaxCongest1BreakMi Congest 1 break min 2 n2 FaxCongest1BreakM Congest 1 break max 2 ax2
Congt1FlgDetctPerfd Congest 1 flag detection Is this the last detection 0 2 performed 2 pattern? Range = 0 to 1 FaxCongest1MakeMi Congest 1 make min 3 n3 FaxCongest1MakeM Congest 1 make max 3 ax3 FaxCongest1MakeH ole3 Congest 1 make hole 3 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 650
FaxCongest1BreakMi Congest 1 break min 3 n3 FaxCongest1BreakM Congest 1 break max 3 ax3
July 2005 6-129
dC131f
Table 1 Bulgaria NVM values Location NVM Name 20-622 20-623 20-624 20-629 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall NVM Description Value Default 40 60 80 20-693 0 20-694 20-695 20-696 20-697 20-701 20-742 20-743 2 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 Location NVM Name 20-686 20-687 20-688 20-692
Table 1 Bulgaria NVM values NVM Description Ring 2 break min 1 Value Default
FaxRing2MakeHole1 Ring 2 make hole 1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring 2 break max 1 Ring2FlgDetectPerfd Ring 2 flag detection 1 performed 1 FaxRing2MakeMin2 Ring 2 make min 2 FaxRing2MakeMax2 Ring 2 make max 2 FaxRing2MakeHole2 Ring 2 make hole 2 FaxRing2BreakMin2 Ring 2 break min 2 FaxRing2BreakMax2 Ring 2 break max 2 Ring2FlgDetectPerfd Ring 2 flag detection 2 performed 2 FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax Dtone 1 make max 1 1 FaxDtone1MakeHole Dtone 1 make hole 1 1 FaxDtone1BreakMin 1 Dtone 1 break min 1
Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 8000 Range = 0 to 10000 ms 10000 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 8000 Range = 0 to 10000 ms 10000 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
20-632
FaxTxSignalLevLn1L Fax modem Tx level for n2 line1 and 2 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime
10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 2
20-634 20-635 20-637
Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Tx level of DTMF high frequency group Tx level of DTMF low frequency group DTMF tone time
20-638
FaxDtone1BreakMax Dtone 1 break max 1 1 Dtone1FlgDetctPerfd Dtone 1 flag detection 1 performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax Dtone 1 make max 2 2 FaxDtone1MakeHole Dtone 1 make hole 2 2 FaxDtone1BreakMin 2 Dtone 1 break min 2
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxDTMFIntdigitTime DTMF inter digit time Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1
FaxDtone1BreakMax Dtone 1 break max 2 2 Dtone1FlgDetctPerfd Dtone 1 flag detection 2 performed 2 Dtone2FlgDetctPerfd Dtone 2 flag detection 1 performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2 FaxDtone2MakeMax Dtone 2 make max 2 2 FaxDtone2MakeHole Dtone 2 make hole 2 2
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500
FaxRing1MakeMax1 Ring 1 make max 1 FaxRing1MakeHole1 Ring 1 make hole 1 FaxRing1BreakMin1 Ring 1 break min 1 FaxRing1BreakMax1 Ring 1 break max 1 FaxRing1BreakHole1 Ring 1 break hole 1 Ring2NumCellPatter n FaxRing2MakeMin1 Ring 2 number cell pattern Ring 2 make min 1
Is this the last detection 1 pattern? Range = 0 to 1 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0
20-684 20-685
FaxRing2MakeMax1 Ring 2 make max 1
dC131f
July 2005 6-130
Table 1 Bulgaria NVM values Location NVM Name 20-799 FaxMaxAutore-dials NVM Description Value Default 11 Location NVM Name 20-536 20-537 20-538 20-539 Default 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629
Table 2 Argentina NVM values NVM Description Value Default
FaxCongest1MakeMa Congest 1 make max 1 x1 FaxCongest1MakeHo Congest 1 make hole 1 le1 FaxCongest1BreakMi Congest 1 break min 1 n1 FaxCongest1BreakM Congest 1 break max 1 ax1 FaxCongest1MakeMi Congest 1 make min 2 n2 FaxCongest1MakeMa Congest 1 make max 2 x2 FaxCongest1MakeHo Congest 1 make hole 2 le2 FaxCongest1BreakMi Congest 1 break min 2 n2 FaxCongest1BreakM Congest 1 break max 2 ax2
Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 500
Table 2 Argentina NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 FaxBusy1MakeMin1 NVM Description Busy 1 make min 1 Value
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 1 to 10000 ms 200 20-634 20-632
FaxBusy1MakeMax1 Busy 1 make max 1 FaxBusy1MakeHole1 Busy 1 make hole 1 FaxBusy1BreakMin1 FaxBusy1MakeMin2 Busy 1 break min 1 Busy 1 make min 2 FaxBusy1BreakMax1 Busy 1 break max 1 FaxBusy1MakeMax2 Busy 1 make max 2 FaxBusy1MakeHole2 Busy 1 make hole 2 FaxBusy1BreakMin2 FaxBusy1MakeMin3 Busy 1 break min 2 Busy 1 make min 3 FaxBusy1BreakMax2 Busy 1 break max 2 FaxBusy1MakeMax3 Busy 1 make max 3 FaxBusy1MakeHole3 Busy 1 make hole 3 FaxBusy1BreakMin3 FaxBusy2MakeMin1 Busy 1 break min 3 Busy 2 make min 1
Congt1FlgDetctPerfd Congest 1 flag detection Is this the last detection 1 2 performed 2 pattern? Range = 0 to 1 FaxCongest1MakeMi Congest 1 make min 3 n3 FaxCongest1MakeMa Congest 1 make max 3 x3 FaxCongest1MakeHo Congest 1 make hole 3 le3 FaxCongest1BreakMi Congest 1 break min 3 n3 FaxCongest1BreakM Congest 1 break max 3 ax3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 200 Range = 0 to 10000 ms 500 40 60 80 0
FaxBusy1BreakMax3 Busy 1 break max 3 FaxBusy2MakeMax1 Busy 2 make max 1 FaxBusy2MakeHole1 Busy 2 make hole 1 FaxBusy2BreakMin1 FaxBusy2MakeMin2 Busy 2 break min 1 Busy 2 make min 2 FaxBusy2BreakMax1 Busy 2 break max 1 FaxBusy2MakeMax2 Busy 2 make max 2 FaxBusy2MakeHole2 Busy 2 make hole 2 FaxBusy2BreakMin2 FaxBusy2MakeMin3 Busy 2 break min 2 Busy 2 make min 3 FaxBusy2BreakMax2 Busy 2 break max 2 FaxBusy2MakeMax3 Busy 2 make max 3 FaxBusy2MakeHole3 Busy 2 make hole 3 FaxBusy2BreakMin3 Busy 2 break min 3 FaxBusy2BreakMax3 Busy 2 break max 3 FaxCongest1MakeMi Congest 1 make min 1 n1
15 FaxTxSignalLevLn1L Fax modem Tx level for Range = 0 to 30 in n2 line1 and 2 0.5dB steps. 0 = 0dBm, 30 = -15dBm BillingFilterTypeLn1 Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz 0
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Table 2 Argentina NVM values Location NVM Name 20-635 20-637 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime NVM Description Value Default 0 Location NVM Name 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799
Table 2 Argentina NVM values NVM Description Value Default
Selects type of billing fil- 0 = None. 1 = 12Khz. ter 2 = 16KHz Tx level of DTMF high frequency group Tx level of DTMF low frequency group DTMF tone time
FaxDtone1MakeHole Dtone 1 make hole 1 1 FaxDtone1BreakMin1 Dtone 1 break min 1 FaxDtone1BreakMax Dtone 1 break max 1 1 Dtone1FlgDetctPerfd Dtone 1 flag detection 1 performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax2 Dtone 1 make max 2 FaxDtone1MakeHole Dtone 1 make hole 2 2 FaxDtone1BreakMin2 Dtone 1 break min 2 FaxDtone1BreakMax Dtone 1 break max 2 2 Dtone1FlgDetctPerfd Dtone 1 flag detection 2 performed 2 Dtone2FlgDetctPerfd Dtone 2 flag detection 1 performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2 FaxDtone2MakeMax2 Dtone 2 make max 2 FaxDtone2MakeHole Dtone 2 make hole 2 2 FaxMaxAutore-dials
Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Is this the last detection 0 pattern? Range = 0 to 1 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 40 14
20-638
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxDTMFIntdigitTime DTMF inter digit time Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1BreakMin1 Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 break min 1
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500
FaxRing1MakeHole1 Ring 1 make hole 1 FaxRing1BreakMax1 Ring 1 break max 1 FaxRing1BreakHole1 Ring 1 break hole 1 Ring2NumCellPattern Ring 2 number cell pattern FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2BreakMin1 Ring2FlgDetectPerfd 1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2BreakMin2 Ring2FlgDetectPerfd 2 Ring 2 make min 1 Ring 2 make max 1 Ring 2 break min 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 break min 2 Ring 2 flag detection performed 2
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743
Table 3 Brazil NVM values Locatio n 20-461 20-462 FaxBusy1MakeMax1 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 FaxBusy1MakeHole1 Busy 1 make hole 1 FaxBusy1BreakMin1 Busy 1 break min 1 FaxBusy1BreakMax1 Busy 1 break max 1 FaxBusy1MakeMin2 Busy 1 make min 2 FaxBusy1MakeMax2 Busy 1 make max 2 FaxBusy1MakeHole2 Busy 1 make hole 2 FaxBusy1BreakMin2 Busy 1 break min 2 FaxBusy1BreakMax2 Busy 1 break max 2 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 NVM Name FaxBusy1MakeMin1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Value Default
FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax1 Dtone 1 make max 1
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Table 3 Brazil NVM values Locatio n 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 NVM Name FaxBusy1MakeMin3 NVM Description Busy 1 make min 3 Value Default Locatio n 20-552 NVM Name
Table 3 Brazil NVM values NVM Description Value Default 1
FaxBusy1MakeMax3 Busy 1 make max 3 FaxBusy1MakeHole3 Busy 1 make hole 3 FaxBusy1BreakMin3 Busy 1 break min 3 FaxBusy1BreakMax3 Busy 1 break max 3 FaxBusy2MakeMin1 Busy 2 make min 1 FaxBusy2MakeMax1 Busy 2 make max 1 FaxBusy2MakeHole1 Busy 2 make hole 1 FaxBusy2BreakMin1 Busy 2 break min 1 FaxBusy2BreakMax1 Busy 2 break max 1 FaxBusy2MakeMin2 Busy 2 make min 2 FaxBusy2MakeMax2 Busy 2 make max 2 FaxBusy2MakeHole2 Busy 2 make hole 2 FaxBusy2BreakMin2 Busy 2 break min 2 FaxBusy2BreakMax2 Busy 2 break max 2 FaxBusy2MakeMin3 Busy 2 make min 3 FaxBusy2MakeMax3 Busy 2 make max 3 FaxBusy2MakeHole3 Busy 2 make hole 3 FaxBusy2BreakMin3 Busy 2 break min 3 FaxBusy2BreakMax3 Busy 2 break max 3 FaxCongest1MakeMi Congest 1 make min 1 n1 FaxCongest1MakeM Congest 1 make max 1 ax1 FaxCongest1MakeH Congest 1 make hole 1 ole1 FaxCongest1BreakM Congest 1 break min 1 in1 FaxCongest1BreakM Congest 1 break max 1 ax1 FaxCongest1MakeMi Congest 1 make min 2 n2 FaxCongest1MakeM Congest 1 make max 2 ax2 FaxCongest1MakeH Congest 1 make hole 2 ole2 FaxCongest1BreakM Congest 1 break min 2 in2 FaxCongest1BreakM Congest 1 break max 2 ax2
Congt1FlgDetctPerfd Congest 1 flag detection Is this the last detec2 performed 2 tion pattern? Range = 0 to 1 FaxCongest1MakeMi Congest 1 make min 3 n3 FaxCongest1MakeM Congest 1 make max 3 ax3 FaxCongest1MakeH Congest 1 make hole 3 ole3 FaxCongest1BreakM Congest 1 break min 3 in3 FaxCongest1BreakM Congest 1 break max 3 ax3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall
20-553 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 1 to 10000 ms 150 Range = 0 to 10000 ms 350 20-634 Range = 0 to 10000 ms 30 20-635 Range = 0 to 10000 ms 150 20-637 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 20-639 Range = 0 to 10000 ms 30 20-640 Range = 0 to 10000 ms 150 20-643 Range = 0 to 10000 ms 350 20-644 20-638 20-632 20-624 20-629 20-623 20-622 20-557 20-554 20-555 20-556
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 40 60 80 0
Make time for pulse dial- Range = 0 to 255. (1 ling ms step) Break time for pulse dial- Range = 0 to 255. (1 ling ms step) inter digit pause for pulse Range = 0 to 255. (10 dialling ms step) Abandons call and does 0 = disabled, 1 = not re-dial if T0 time out enabled occurs (no ANSAM/CED detection)
FaxTxSignalLevLn1L Fax modem Tx level for n2 line1 and 2 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime Selects type of billing filter Selects type of billing filter Tx level of DTMF high frequency group
8 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm
Tx level of DTMF low fre- Range = 0 to 30 in 10 quency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm DTMF tone time Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 1 1
FaxDTMFIntdigitTime DTMF inter digit time Line 1 Impedance Line 2 Impedance Line 1 impedance Line 2 impedance
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Table 3 Brazil NVM values Locatio n 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682 NVM Name Line 1 Current Line 2 Current FaxRing1MakeMin1 NVM Description Line 1 Current Line 2 Current Ring 1 make min 1 Value 0 = off 1 = on 0 = off 1 = on Default 0 0 20-754 20-755 20-759 Locatio n 20-753 NVM Name
Table 3 Brazil NVM values NVM Description Value Default
FaxDtone1MakeHole Dtone 1 make hole 2 2 FaxDtone1BreakMin Dtone 1 break min 2 2 FaxDtone1BreakMax Dtone 1 break max 2 2 Dtone1FlgDetctPerfd Dtone 1 flag detection 2 performed 2 Dtone2FlgDetctPerfd Dtone 2 flag detection 1 performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2 FaxDtone2MakeMax Dtone 2 make max 2 2 FaxDtone2MakeHole Dtone 2 make hole 2 2 FaxMaxAutore-dials
Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms Is this the last detection pattern? Range = 0 to 1 Is this the last detection pattern? Range = 0 to 1 0 0
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000 1
FaxRing1MakeMax1 Ring 1 make max 1 FaxRing1MakeHole1 Ring 1 make hole 1 FaxRing1BreakMin1 Ring 1 break min 1 FaxRing1BreakMax1 Ring 1 break max 1 FaxRing1BreakHole1 Ring 1 break hole 1 Ring2NumCellPatter Ring 2 number cell patn tern FaxRing2MakeMin1 Ring 2 make min 1
20-780
20-684 20-685 20-686 20-687 20-688 20-692
20-781 20-782 20-783 20-799
Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 40 14
FaxRing2MakeMax1 Ring 2 make max 1 FaxRing2MakeHole1 Ring 2 make hole 1 FaxRing2BreakMin1 Ring 2 break min 1 FaxRing2BreakMax1 Ring 2 break max 1
Ring2FlgDetectPerfd Ring 2 flag detection per- Is this the last detec1 formed 1 tion pattern? Range = 0 to 1 FaxRing2MakeMin2 Ring 2 make min 2 FaxRing2MakeMax2 Ring 2 make max 2 FaxRing2MakeHole2 Ring 2 make hole 2 FaxRing2BreakMin2 Ring 2 break min 2 FaxRing2BreakMax2 Ring 2 break max 2
20-693 20-694 20-695 20-696 20-697 20-701
Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000 0 Location NVM Name 20-461 20-462 FaxBusy1MakeMax1 20-463 20-464 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Is this the last detection pattern? Range = 0 to 1 1 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 FaxBusy1MakeMin1
Table 4 Chile NVM values NVM Description Busy 1 make min 1 Busy 1 make max 1 FaxBusy1MakeHole1 Busy 1 make hole 1 FaxBusy1BreakMin1 Busy 1 break min 1 FaxBusy1BreakMax1 Busy 1 break max 1 FaxBusy1MakeMin2 Busy 1 make min 2 FaxBusy1MakeMax2 Busy 1 make max 2 FaxBusy1MakeHole2 Busy 1 make hole 2 FaxBusy1BreakMin2 Busy 1 break min 2 FaxBusy1BreakMax2 Busy 1 break max 2 FaxBusy1MakeMin3 Busy 1 make min 3 FaxBusy1MakeMax3 Busy 1 make max 3 FaxBusy1MakeHole3 Busy 1 make hole 3 FaxBusy1BreakMin3 Busy 1 break min 3 Value Default
Ring2FlgDetectPerfd Ring 2 flag detection per- Is this the last detec2 formed 2 tion pattern? Range = 0 to 1 FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax Dtone 1 make max 1 1 FaxDtone1MakeHole Dtone 1 make hole 1 1 FaxDtone1BreakMin Dtone 1 break min 1 1 FaxDtone1BreakMax Dtone 1 break max 1 1 Dtone1FlgDetctPerfd Dtone 1 flag detection 1 performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax Dtone 1 make max 2 2
Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 300
20-742 20-743 20-744 20-745 20-746 20-750
20-751 20-752
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Table 4 Chile NVM values Location NVM Name 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 FaxBusy2MakeMin1 NVM Description Busy 2 make min 1 Value Default Location NVM Name 20-555 20-556 20-557 20-622 20-623 20-624 20-629
Table 4 Chile NVM values NVM Description Value Default
FaxBusy1BreakMax3 Busy 1 break max 3 FaxBusy2MakeMax1 Busy 2 make max 1 FaxBusy2MakeHole1 Busy 2 make hole 1 FaxBusy2BreakMin1 Busy 2 break min 1 FaxBusy2BreakMax1 Busy 2 break max 1 FaxBusy2MakeMin2 Busy 2 make min 2 FaxBusy2MakeMax2 Busy 2 make max 2 FaxBusy2MakeHole2 Busy 2 make hole 2 FaxBusy2BreakMin2 Busy 2 break min 2 FaxBusy2BreakMax2 Busy 2 break max 2 FaxBusy2MakeMin3 Busy 2 make min 3 FaxBusy2MakeMax3 Busy 2 make max 3 FaxBusy2MakeHole3 Busy 2 make hole 3 FaxBusy2BreakMin3 Busy 2 break min 3 FaxBusy2BreakMax3 Busy 2 break max 3 FaxCongest1MakeMi Congest 1 make min 1 n1 FaxCongest1MakeM Congest 1 make max 1 ax1 FaxCongest1MakeH Congest 1 make hole 1 ole1 FaxCongest1BreakM Congest 1 break min 1 in1 FaxCongest1BreakM Congest 1 break max 1 ax1 FaxCongest1MakeMi Congest 1 make min 2 n2 FaxCongest1MakeM Congest 1 make max 2 ax2 FaxCongest1MakeH Congest 1 make hole 2 ole2 FaxCongest1BreakM Congest 1 break min 2 in2 FaxCongest1BreakM Congest 1 break max 2 ax2 Congt1FlgDetctPerfd Congest 1 flag detection 2 performed 2 FaxCongest1MakeMi Congest 1 make min 3 n3 FaxCongest1MakeM Congest 1 make max 3 ax3
Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 300 Range = 0 to 10000 ms 650 Range = 1 to 10000 ms 75
FaxCongest1MakeH Congest 1 make hole 3 ole3 FaxCongest1BreakM Congest 1 break min 3 in3 FaxCongest1BreakM Congest 1 break max 3 ax3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall
Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 350 40 60 80 0
Make time for pulse dial- Range = 0 to 255. 1(1 ling ms step) Break time for pulse dial- Range = 0 to 255. (1 ling ms step) inter digit pause for pulse Range = 0 to 255. (10 dialling ms step) Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) 0 = disabled, 1 = enabled
20-632
FaxTxSignalLevLn1L Fax modem Tx level for n2 line1 and 2 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel FaxDTMFLowFreqLevel FaxDTMFToneTime Selects type of billing filter Selects type of billing filter Tx level of DTMF high frequency group
20-634 Range = 0 to 10000 ms 350 20-635 Range = 0 to 10000 ms 30 20-637 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 75 20-639 Range = 0 to 10000 ms 350 20-640 Range = 0 to 10000 ms 30 20-643 Range = 0 to 10000 ms 75 20-644 Range = 0 to 10000 ms 350 20-645 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 350 20-646 20-654 20-655 20-656 20-657 20-658 20-638
10 Tx level of DTMF low fre- Range = 0 to 30 in quency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm DTMF tone time Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 1 1 0 0
FaxDTMFIntdigitTime DTMF inter digit time Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1
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Table 4 Chile NVM values Location NVM Name 20-659 20-682 NVM Description Value Default Location NVM Name 20-782 20-783 20-799
Table 4 Chile NVM values NVM Description Value Default
FaxRing1BreakHole1 Ring 1 break hole 1 Ring2NumCellPatter Ring 2 number cell patn tern FaxRing2MakeMin1 Ring 2 make min 1
Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 2000 Range = 0 to 10000 ms 4000
FaxDtone2MakeMax Dtone 2 make max 2 2 FaxDtone2MakeHole Dtone 2 make hole 2 2 FaxMaxAutore-dials The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204
Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 40 Range = 0 to 14 14
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781
Ring2FlgDetectPerfd Ring 2 flag detection per- Is this the last detection 1 1 formed 1 pattern? Range = 0 to 1 FaxRing2MakeMin2 Ring 2 make min 2 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 2000 Range = 0 to 10000 ms 4000 Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 FaxBusy1MakeMin1 FaxRing2MakeMax2 Ring 2 make max 2 FaxRing2MakeHole2 Ring 2 make hole 2 FaxRing2BreakMin2 Ring 2 break min 2 FaxRing2BreakMax2 Ring 2 break max 2
Table 5 Cyprus NVM values NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Value Default
Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30
FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3
Ring2FlgDetectPerfd Ring 2 flag detection per- Is this the last detection 0 2 formed 2 pattern? Range = 0 to 1 FaxDtone1MakeMin1 Dtone 1 make min 1 FaxDtone1MakeMax Dtone 1 make max 1 1 FaxDtone1MakeHole Dtone 1 make hole 1 1 FaxDtone1BreakMin Dtone 1 break min 1 1 FaxDtone1BreakMax Dtone 1 break max 1 1 Dtone1FlgDetctPerfd Dtone 1 flag detection 1 performed 1 FaxDtone1MakeMin2 Dtone 1 make min 2 FaxDtone1MakeMax Dtone 1 make max 2 2 FaxDtone1MakeHole Dtone 1 make hole 2 2 FaxDtone1BreakMin Dtone 1 break min 2 2 FaxDtone1BreakMax Dtone 1 break max 2 2 Dtone1FlgDetctPerfd Dtone 1 flag detection 2 performed 2 Dtone2FlgDetctPerfd Dtone 2 flag detection 1 performed 1 FaxDtone2MakeMin2 Dtone 2 make min 2 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 1500
Is this the last detection 0 pattern? Range = 0 to 1 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 1500
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Table 5 Cyprus NVM values Location NVM Name 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 FaxBusy2BreakMin3 FaxBusy2BreakMax3 NVM Description Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-634 20-635 20-637 Range = 0 to 10000 ms 30 20-638 BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel
Table 5 Cyprus NVM values NVM Description Selects type of billing filter Selects type of billing filter Value 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz Default 0 0
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 150 FaxCongest1MakeMax1 Congest 1 make max 1 FaxCongest1MakeHole Congest 1 make hole 1 1 FaxCongest1BreakMax Congest 1 break max 1 1 FaxCongest1MakeMax2 Congest 1 make max 2 FaxCongest1MakeHole Congest 1 make hole 2 2 FaxCongest1BreakMax Congest 1 break max 2 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2
Tx level of DTMF high Range = 0 to 30 in 8 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 0 0
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2
20-639 20-640 20-643 20-644 20-645
20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 150 FaxCongest1MakeMax3 Congest 1 make max 3 FaxCongest1MakeHole Congest 1 make hole 3 3 FaxCongest1BreakMax Congest 1 break max 3 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30
20-684 20-685 20-686 20-687 20-688 20-692
20-693 20-694 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 20-695 20-696 20-697
20-632
FaxTxSignalLevLn1Ln2 Fax modem Tx level for line1 and 2
July 2005 6-137
dC131f
Table 5 Cyprus NVM values Location NVM Name 20-701 Ring2FlgDetectPerfd2 NVM Description Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value Is this the last detection pattern? Range = 0 to 1 Default 0 Location NVM Name 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 1 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 Table 6 Czech Rep. NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Value Default 20-539 20-544 20-545 20-546 20-547
Table 6 Czech Rep. NVM values NVM Description Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default
FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3
Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 1 to 10000 ms 25
20-742 20-743 20-744 20-745 20-746 20-750
20-751 20-752 20-753 20-754 20-755 20-759
20-780
20-781 20-782 20-783 20-799
FaxCongest1MakeMin1 Congest 1 make min 1
FaxCongest1MakeMax1 Congest 1 make max Range = 0 to 10000 ms 700 1 FaxCongest1MakeHole1 Congest 1 make hole Range = 0 to 10000 ms 30 1 FaxCongest1BreakMin1 Congest 1 break min 1 Range = 0 to 10000 ms 25
FaxCongest1BreakMax1 Congest 1 break max Range = 0 to 10000 ms 700 1 FaxCongest1MakeMin2 Congest 1 make min 2 Range = 0 to 10000 ms 25
Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 30 range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700 Range = 0 to 10000 ms 25 Range = 0 to 10000 ms 700
dC131f
July 2005 6-138
Table 6 Czech Rep. NVM values Location NVM Name 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629 NVM Description Value Default Location NVM Name 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682 Line 2 Impedance Line 1 Current Line 2 Current
Table 6 Czech Rep. NVM values NVM Description Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Value 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on Default 0 0 0
FaxCongest1BreakMax2 Congest 1 break max Range = 0 to 10000 ms 700 2 Congt1FlgDetctPerfd2 Congest 1 flag detec- Is this the last detection 0 tion performed 2 pattern? Range = 0 to 1 Range = 0 to 10000 ms 25
FaxCongest1MakeMin3 Congest 1 make min 3
FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130
FaxCongest1BreakMax3 Congest 1 break max Range = 0 to 10000 ms 700 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Fax modem Tx level for line1 and 2 Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 40 60 90 0 20-693 20-694 20-695 Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm 2 20-742 2 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 20-696 20-697 20-701 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 20-684 20-685 20-686 20-687 20-688 20-692 FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1
20-632
FaxTxSignalLevLn1Ln2
20-634 20-635 20-637
BillingFilterTypeLn1 BillingFilterTypeLn2
Selects type of billing 0 = None. 1 = 12Khz. filter 2 = 16KHz Selects type of billing 0 = None. 1 = 12Khz. filter 2 = 16KHz
8 FaxDTMFHighFreqLevel Tx level of DTMF high Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFLowFreqLevel Tx level of DTMF low Range = 0 to 30 in 10 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance DTMF tone time Range = 0 to 30000 ms 80 units
Dtone 1 break max 1 Range = 0 to 10000 ms 270 Dtone 1 flag detection Is this the last detection 0 performed 1 pattern? Range = 0 to 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
20-638
20-639 20-640 20-643
DTMF inter digit time Range = 0 to 30000 ms 75 units Line 1 impedance 0 = complex 1 = 600 ohms 0
Dtone 1 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1
July 2005 6-139
dC131f
Table 6 Czech Rep. NVM values Location NVM Name 20-780 20-781 20-782 20-783 20-799 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials NVM Description Value Default Location NVM Name 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 Table 7 Hungary NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Value Default 20-544 20-545 20-546 20-547 20-548 20-552
Table 7 Hungary NVM values NVM Description Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Congest 1 make max 1 Value Default
Dtone 2 flag detection Is this the last detection 1 performed 1 pattern? Range = 0 to 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 11
FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 FaxCongest1MakeMax 1
The maximum range Range = 0 to 14 for the auto re-dial attempts displayed in SA/KO. Linked to ID204
FaxCongest1MakeHole Congest 1 make hole 1 1 FaxCongest1BreakMax Congest 1 break max 1 1 FaxCongest1MakeMax 2 Congest 1 make max 2
Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 20-556 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 20-624 20-629 20-623 20-622 20-557 20-555 20-553 20-554
FaxCongest1MakeHole Congest 1 make hole 2 2 FaxCongest1BreakMax Congest 1 break max 2 2 Congt1FlgDetctPerfd2 Congest 1 flag detection performed 2
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 75 FaxCongest1MakeMax 3 Congest 1 make max 3 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30
FaxCongest1MakeHole Congest 1 make hole 3 3 FaxCongest1BreakMax Congest 1 break max 3 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection)
dC131f
July 2005 6-140
Table 7 Hungary NVM values Location NVM Name 20-632 NVM Description Value Default Location NVM Name 20-696 20-697 20-701
Table 7 Hungary NVM values NVM Description Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value Default
FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2
Range = 0 to 10000 ms 2500 Range = 0 to 10000 ms 5000 Is this the last detection pattern? Range = 0 to 1 0
20-634 20-635 20-637
20-742 20-743 20-744 20-745 20-746 20-750
Tx level of DTMF high Range = 0 to 30 in 8 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm 10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 1 1
20-638
FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
20-751 20-752 20-753 20-754 20-755 20-759
0 0 20-780 Dtone2FlgDetctPerfd1
20-781 20-782 20-783 20-799
20-684 20-685 20-686 20-687 20-688 20-692
20-693 20-694 20-695
July 2005 6-141
dC131f
dC131f
July 2005 6-142
dC131g Fax Country Dependant NVM Values (5 of 5)

Purpose
This procedure contains the tables which show the location and the NVM default values that are unique to India, Mexico, Poland, Romania, Russia, South Africa and Turkey. Refer to the table for the appropriate country: India, Table 1 Mexico, Table 2 Poland, Table 3 Romania, Table 4 Russia, Table 5 South Africa, Table 6 Turkey, Table 7 For the UK, Switzerland, Norway, Denmark, Ireland, Austria or Finland, refer to dC131c. For France, Germany, Sweden, Belgium, Netherlands, Italy or Portugal, refer to dC131d. For Greece, Spain, USA, Canada, Iceland, Luxembourg or Australia, refer to dC131e. For Bulgaria, Argentina, Brazil, Chile, Cyprus, Czech Republic or Hungary, refer to dC131f. 20-537 20-538 Table 1 India NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Value Default 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-536 Location NVM Name 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3
Table 1 India NVM values NVM Description Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default
Range = 0 to 10000 ms 900 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 900 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 900 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 900 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 900
FaxCongest1MakeMin1
Congest 1 make min Range = 1 to 10000 ms 150 1
FaxCongest1MakeMax1 Congest 1 make max Range = 0 to 10000 ms 350 1 FaxCongest1MakeHole1 Congest 1 make hole Range = 0 to 10000 ms 30 1 FaxCongest1BreakMin1 Congest 1 break min Range = 0 to 10000 ms 150 1
FaxCongest1BreakMax1 Congest 1 break max Range = 0 to 10000 ms 350 1 FaxCongest1MakeMin2 Congest 1 make min Range = 0 to 10000 ms 150 2
FaxCongest1BreakMax2 Congest 1 break max Range = 0 to 10000 ms 350 2 Congt1FlgDetctPerfd2 FaxCongest1MakeMin3 Congest 1 flag detec- Is this the last detection 0 tion performed 2 pattern? Range = 0 to 1 Congest 1 make min Range = 0 to 10000 ms 150 3
FaxCongest1BreakMax3 Congest 1 break max Range = 0 to 10000 ms 350 3
July 2005 6-143
dC131g
Table 1 India NVM values Location NVM Name 20-622 20-623 20-624 20-629 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall NVM Description Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Value Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) Default 33 67 60 0 Location NVM Name 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 0 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1
Table 1 India NVM values NVM Description Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Value Default
Ring 2 flag detection Is this the last detection 0 performed 1 pattern? Range = 0 to 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 1000 Range = 0 to 10000 ms 3000
0 = disabled, 1 = Abandons call and does not re-dial if T0 enabled time out occurs (no ANSAM/CED detection) Fax modem Tx level for line1 and 2 Selects type of billing filter Selects type of billing filter
20-632
Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0 = None. 1 = 12Khz. 2 = 16KHz 0 = None. 1 = 12Khz. 2 = 16KHz 0
Ring 2 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1 Dtone 1 make min 1 Range = 0 to 10000 ms 130 Dtone 1 make max 1 Range = 0 to 10000 ms 270 Dtone 1 make hole 1 Range = 0 to 10000 ms 40 Dtone 1 break min 1 Dtone 1 flag detection performed 1 Dtone 1 make min 2 Range = 0 to 10000 ms 130 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Dtone 1 break max 1 Range = 0 to 10000 ms 270
20-634 20-635 20-637
FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials
FaxDTMFHighFreqLevel Tx level of DTMF Range = 0 to 30 in 8 high frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFLowFreqLevel Tx level of DTMF low Range = 0 to 30 in 10 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm DTMF tone time Range = 0 to 30000 ms 80 units
20-638
Dtone 1 make max 2 Range = 0 to 10000 ms 710 Dtone 1 make hole 2 Range = 0 to 10000 ms 40 Dtone 1 break min 2 Range = 0 to 10000 ms 850 1150 Dtone 1 break max 2 Range = 0 to 10000 ms Dtone 1 flag detection performed 2 Dtone 2 flag detection performed 1 Dtone 2 make min 2
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern
DTMF inter digit time Range = 0 to 30000 ms 75 units Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 1 1 0 0
Is this the last detection 1 pattern? Range = 0 to 1 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 0
Dtone 2 make max 2 Range = 0 to 10000 ms 0 Dtone 2 make hole 2 Range = 0 to 10000 ms 0 The maximum range Range = 0 to 14 for the auto re-dial attempts displayed in SA/KO. Linked to ID204 5
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 2 detectors. Range = 0 to 3 Range = 0 to 10000 ms 150
20-684
FaxRing2MakeMin1
dC131g
July 2005 6-144
Table 2 Mexico NVM values Table 2 Mexico NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629 NVM Description Value Default
FaxCongest1MakeMax2 Congest 1 make max 2 FaxCongest1MakeHole 2 FaxCongest1BreakMax 2 Congt1FlgDetctPerfd2 Congest 1 make hole 2
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 350
FaxCongest1BreakMin2 Congest 1 break min 2 Range = 0 to 10000 ms 150 Congest 1 break max Range = 0 to 10000 ms 350 2 Congest 1 flag detec- Is this the last detection 1 tion performed 2 pattern? Range = 0 to 1 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 30
FaxCongest1MakeMin3 Congest 1 make min 3 Range = 0 to 10000 ms 150 FaxCongest1MakeMax3 Congest 1 make max 3 FaxCongest1MakeHole 3 FaxCongest1BreakMax 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Congest 1 make hole 3
FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 150 Congest 1 break max Range = 0 to 10000 ms 350 3 Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 40 60 80 0
20-632
20-634 20-635 20-637
FaxCongest1MakeMin1 Congest 1 make min 1 Range = 1 to 10000 ms 150 FaxCongest1MakeMax1 Congest 1 make max 1 FaxCongest1MakeHole 1 FaxCongest1BreakMax 1 Congest 1 make hole 1
8 FaxDTMFHighFreqLevel Tx level of DTMF high Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime DTMF tone time DTMF inter digit time Range = 0 to 30 in 10 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units
20-638 Range = 0 to 10000 ms 30 20-639 20-640
FaxCongest1BreakMin1 Congest 1 break min 1 Range = 0 to 10000 ms 150 Congest 1 break max Range = 0 to 10000 ms 350 1
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Table 2 Mexico NVM values Location NVM Name 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682 Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern NVM Description Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on Default 1 1 0 0 Location NVM Name 20-759 20-780 20-781 20-782 20-783 20-799
Table 2 Mexico NVM values NVM Description Value Default
Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials
Table 3 Poland NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Value Default
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2
Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350
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Table 3 Poland NVM values Location NVM Name 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 FaxCongest1MakeMin1 NVM Description Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Congest 1 make min 1 Value Default Location NVM Name 20-629 AbandonCall
Table 3 Poland NVM values NVM Description Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Fax modem Tx level for line1 and 2 Value 0 = disabled, 1 = enabled Default 0
20-632
20-634 20-635 20-637
FaxDTMFHighFreqLevel Tx level of DTMF high Range = 0 to 30 in 6 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFLowFreqLevel Tx level of DTMF low Range = 0 to 30 in 8 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Range = 0 to 30000 ms 80 units Range = 0 to 30000 ms 75 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 1 1 0 0
20-638
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
FaxCongest1BreakMax2 Congest 1 break max Range = 0 to 10000 ms 650 2 Congt1FlgDetctPerfd2 FaxCongest1MakeMin3 Congest 1 flag detec- Is this the last detection 0 tion performed 2 pattern? Range = 0 to 1 Congest 1 make min 3 Range = 0 to 10000 ms 350
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000 Is this the last detection 1 pattern? Range = 0 to 1
FaxCongest1BreakMax3 Congest 1 break max Range = 0 to 10000 ms 650 3 PulseDialMake PulseDialBreak PulseDialInterdigit Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 33 67 90
20-684 20-685 20-686 20-687 20-688 20-692
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Table 3 Poland NVM values Location NVM Name 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials NVM Description Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Dtone 1 flag detection performed 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Dtone 1 flag detection performed 2 Dtone 2 flag detection performed 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 Value Default Location NVM Name 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 Table 4 Romania NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Value Default 20-544 20-545 20-546 20-547 20-548
Table 4 Romania NVM values NVM Description Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default
Range = 0 to 10000 ms 500 Range = 0 to 10000 ms 1500 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 FaxCongest1MakeMin1
Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 30
Congest 1 make min 1 Range = 1 to 10000 ms 100
FaxCongest1MakeMax1 Congest 1 make max 1 FaxCongest1MakeHole1 Congest 1 make hole 1 FaxCongest1BreakMax1 Congest 1 break max 1 FaxCongest1MakeMin2 FaxCongest1MakeMax2 Congest 1 make max 2 FaxCongest1MakeHole2 Congest 1 make hole 2 FaxCongest1BreakMax2 Congest 1 break max 2
Congest 1 make min 2 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250 Range = 0 to 10000 ms 30
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Table 4 Romania NVM values Location NVM Name 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629 Congt1FlgDetctPerfd2 FaxCongest1MakeMin3 NVM Description Value Default Location NVM Name 20-654 20-655 20-656 20-657 20-658 Range = 0 to 10000 ms 30 20-659 20-682 FaxRing1MakeMin1
Table 4 Romania NVM values NVM Description Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Dtone 1 break max 1 Value Default
Congest 1 flag detec- Is this the last detection 0 tion performed 2 pattern? Range = 0 to 1 Congest 1 make min 3 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 250
FaxCongest1MakeMax3 Congest 1 make max 3 FaxCongest1MakeHole3 Congest 1 make hole 3
FaxCongest1BreakMin3 Congest 1 break min 3 Range = 0 to 10000 ms 100 FaxCongest1BreakMax3 Congest 1 break max Range = 0 to 10000 ms 250 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Fax modem Tx level for line1 and 2 Selects type of billing filter Selects type of billing filter Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 33 67 80 0
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2
20-632
20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782
20-634 20-635 20-637
6 FaxDTMFHighFreqLevel Tx level of DTMF high Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFLowFreqLevel Tx level of DTMF low frequency group FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance Line 1 Current Line 2 Current DTMF tone time DTMF inter digit time Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Range = 0 to 30 in 8 0.5dB steps. 0 = 0dBm, 30 = -15dBm Range = 0 to 30000 ms 65 units Range = 0 to 30000 ms 65 units 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 1 1 0 0
20-638
20-639 20-640 20-643 20-644 20-645 20-646
Dtone 1 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1 Dtone 2 flag detection Is this the last detection 1 performed 1 pattern? Range = 0 to 1 Dtone 2 make min 2 Dtone 2 make max 2 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0
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Table 4 Romania NVM values Location NVM Name 20-783 20-799 FaxDtone2MakeHole2 FaxMaxAutore-dials NVM Description Dtone 2 make hole 2 The maximum range for the auto re-dial attempts displayed in SA/KO. Linked to ID204 Value Range = 0 to 14 Default 10 20-536 20-537 20-538 20-539 Default 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629 Location NVM Name 20-535
Table 5 Russia NVM values NVM Description Congest 1 make min 1 Value Default
Range = 0 to 10000 ms 0
FaxCongest1MakeMin1
Range = 1 to 10000 ms 50
Table 5 Russia NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value
Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 50 Range = 0 to 10000 ms 600 AbandonCall PulseDialInterdigit PulseDialBreak FaxCongest1MakeMin3
FaxCongest1BreakMax2 Congest 1 break max Range = 0 to 10000 ms 600 2 Congt1FlgDetctPerfd2 Congest 1 flag detec- Is this the last detection 0 tion performed 2 pattern? Range = 0 to 1 Congest 1 make min 3 Range = 0 to 10000 ms 50
FaxCongest1BreakMax3 Congest 1 break max Range = 0 to 10000 ms 600 3 PulseDialMake Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 40 60 80 0
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Table 5 Russia NVM values Location NVM Name 20-632 FaxTxSignalLevLn1Ln2 NVM Description Fax modem Tx level for line1 and 2 Value Default Location NVM Name 20-697 20-701 20-742 20-743 0 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799
Table 5 Russia NVM values NVM Description Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Dtone 1 make max 1 Dtone 1 make hole 1 Dtone 1 break min 1 Value Default
10 Range = 0 to 30 in 0.5dB steps. 0 = 0dBm, 30 = -15dBm 0
FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials
Range = 0 to 10000 ms 4500 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 270 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 130
20-634 20-635 20-637
FaxDTMFHighFreqLevel Tx level of DTMF high Range = 0 to 30 in 4 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFLowFreqLevel 6 Tx level of DTMF low Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm DTMF tone time Range = 0 to 30000 ms 65 units
Dtone 1 break max 1 Range = 0 to 10000 ms 270 Dtone 1 flag detection Is this the last detection 0 performed 1 pattern? Range = 0 to 1 Dtone 1 make min 2 Dtone 1 make max 2 Dtone 1 make hole 2 Dtone 1 break min 2 Dtone 1 break max 2 Range = 0 to 10000 ms 490 Range = 0 to 10000 ms 710 Range = 0 to 10000 ms 40 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
20-638
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
DTMF inter digit time Range = 0 to 30000 ms 65 units Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 1 1 0 0
Dtone 1 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1 Dtone 2 flag detection Is this the last detection 1 performed 1 pattern? Range = 0 to 1 Dtone 2 make min 2 Dtone 2 make max 2 Dtone 2 make hole 2 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 Range = 0 to 10000 ms 0 3
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 1200 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 2000 Range = 0 to 10000 ms 4500 Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 400 Range = 0 to 10000 ms 1200 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 2000
Table 6 South Africa NVM values Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Value Default
20-684 20-685 20-686 20-687 20-688 20-692 20-693 20-694 20-695 20-696
FaxRing2MakeMin1 FaxRing2MakeMax1 FaxRing2MakeHole1 FaxRing2BreakMin1 FaxRing2BreakMax1 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2
Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350
July 2005 6-151
dC131g
Table 6 South Africa NVM values Location NVM Name 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 FaxCongest1MakeMin1 FaxCongest1MakeMax1 NVM Description Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Congest 1 make min 1 Value Default Location NVM Name 20-552
Table 6 South Africa NVM values NVM Description Value Default 0
Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 350 Range = 0 to 10000 ms 600 Range = 1 to 10000 ms 150
Congt1FlgDetctPerfd2
Congest 1 flag detec- Is this the last detection performed 2 tion pattern? Range = 0 to 1 Congest 1 make min 3
20-553 20-554 20-555 20-556 20-557 20-622 20-623 20-624 20-629
FaxCongest1MakeMin3
Range = 0 to 10000 ms 150
FaxCongest1BreakMax3 Congest 1 break max Range = 0 to 10000 ms 350 3 PulseDialMake PulseDialBreak PulseDialInterdigit AbandonCall Make time for pulse dialling Break time for pulse dialling inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Fax modem Tx level for line1 and 2 Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled 33 67 90 0
20-632
Congest 1 make max Range = 0 to 10000 ms 350 1
20-634 20-635 20-637
FaxCongest1MakeHole1 Congest 1 make hole Range = 0 to 10000 ms 30 1 FaxCongest1BreakMin1 Congest 1 break min Range = 0 to 10000 ms 150 1
FaxCongest1BreakMax1 Congest 1 break max Range = 0 to 10000 ms 350 1 FaxCongest1MakeMin2 FaxCongest1MakeMax2 Congest 1 make min 2 Range = 0 to 10000 ms 150 20-638
9 FaxDTMFHighFreqLevel Tx level of DTMF high Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm FaxDTMFLowFreqLevel Tx level of DTMF low Range = 0 to 30 in 11 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm DTMF tone time Range = 0 to 30000 ms 65 units
Congest 1 make max Range = 0 to 10000 ms 350 2
20-639 20-640 20-643 20-644
FaxDTMFToneTime FaxDTMFIntdigitTime Line 1 Impedance Line 2 Impedance
FaxCongest1MakeHole2 Congest 1 make hole Range = 0 to 10000 ms 30 2 FaxCongest1BreakMin2 Congest 1 break min Range = 0 to 10000 ms 150 2
DTMF inter digit time Range = 0 to 30000 ms 65 units Line 1 impedance Line 2 impedance 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 0
FaxCongest1BreakMax2 Congest 1 break max Range = 0 to 10000 ms 350 2
dC131g
July 2005 6-152
Table 6 South Africa NVM values Location NVM Name 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682 Line 1 Current Line 2 Current FaxRing1MakeMin1 FaxRing1MakeMax1 FaxRing1MakeHole1 FaxRing1BreakMin1 FaxRing1BreakMax1 FaxRing1BreakHole1 Ring2NumCellPattern NVM Description Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Value 0 = off 1 = on 0 = off 1 = on Default 0 0 20-780 Location NVM Name 20-759
Table 6 South Africa NVM values NVM Description Value Default 1
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 2 detectors. Range = 0 to 3 Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 650 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 300 Is this the last detection pattern? Range = 0 to 1 0 Location NVM Name 20-461 20-462 20-463 20-464 20-465 20-470 20-471 20-472 20-473 20-474 20-479 20-480 20-481 20-482 20-483 20-491 20-492 20-493 20-494 20-495 20-500 20-501 FaxBusy1MakeMin1 FaxBusy1MakeMax1 FaxBusy1MakeHole1 FaxBusy1BreakMin1 FaxBusy1BreakMax1 FaxBusy1MakeMin2 FaxBusy1MakeMax2 FaxBusy1MakeHole2 FaxBusy1BreakMin2 FaxBusy1BreakMax2 FaxBusy1MakeMin3 FaxBusy1MakeMax3 FaxBusy1MakeHole3 FaxBusy1BreakMin3 FaxBusy1BreakMax3 FaxBusy2MakeMin1 FaxBusy2MakeMax1 FaxBusy2MakeHole1 FaxBusy2BreakMin1 FaxBusy2BreakMax1 FaxBusy2MakeMin2 FaxBusy2MakeMax2 20-781 20-782 20-783 20-799 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials Dtone2FlgDetctPerfd1
Dtone 1 flag detection Is this the last detecperformed 2 tion pattern? Range = 0 to 1 Dtone 2 flag detection Is this the last detecperformed 1 tion pattern? Range = 0 to 1 Dtone 2 make min 2
Range = 0 to 10000 ms 0
Dtone 2 make max 2 Range = 0 to 10000 ms 0 Dtone 2 make hole 2 Range = 0 to 10000 ms 0 The maximum range Range = 0 to 14 for the auto re-dial attempts displayed in SA/KO. Linked to ID204 10
20-684 20-685 20-686 20-687 20-688 20-692
Table 7 Turkey NVM values NVM Description Busy 1 make min 1 Busy 1 make max 1 Busy 1 make hole 1 Busy 1 break min 1 Busy 1 break max 1 Busy 1 make min 2 Busy 1 make max 2 Busy 1 make hole 2 Busy 1 break min 2 Busy 1 break max 2 Busy 1 make min 3 Busy 1 make max 3 Busy 1 make hole 3 Busy 1 break min 3 Busy 1 break max 3 Busy 2 make min 1 Busy 2 make max 1 Busy 2 make hole 1 Busy 2 break min 1 Busy 2 break max 1 Busy 2 make min 2 Busy 2 make max 2 Value Default
Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600
20-693 20-694 20-695 20-696 20-697 20-701
20-742 20-743 20-744 20-745 20-746 20-750
Range = 0 to 10000 ms 130
Dtone 1 make max 1 Range = 0 to 10000 ms 270 Dtone 1 make hole 1 Range = 0 to 10000 ms 40 Dtone 1 break min 1 Range = 0 to 10000 ms 130 0 Dtone 1 break max 1 Range = 0 to 10000 ms 270 Dtone 1 flag detection Is this the last detecperformed 1 tion pattern? Range = 0 to 1 Dtone 1 make min 2
20-751 20-752 20-753 20-754 20-755
FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2
Range = 0 to 10000 ms 490
Dtone 1 make max 2 Range = 0 to 10000 ms 710 Dtone 1 make hole 2 Range = 0 to 10000 ms 40 Dtone 1 break min 2 Dtone 1 break max 2 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
July 2005 6-153
dC131g
Table 7 Turkey NVM values Location NVM Name 20-502 20-503 20-504 20-509 20-510 20-511 20-512 20-513 20-535 20-536 20-537 20-538 20-539 20-544 20-545 20-546 20-547 20-548 20-552 20-553 20-554 20-555 20-556 20-557 20-622 20-623 FaxBusy2MakeHole2 FaxBusy2BreakMin2 FaxBusy2BreakMax2 FaxBusy2MakeMin3 FaxBusy2MakeMax3 FaxBusy2MakeHole3 FaxBusy2BreakMin3 FaxBusy2BreakMax3 FaxCongest1MakeMin1 FaxCongest1MakeMax1 FaxCongest1MakeHole1 FaxCongest1BreakMin1 FaxCongest1BreakMax1 FaxCongest1MakeMin2 FaxCongest1MakeMax2 FaxCongest1MakeHole2 FaxCongest1BreakMin2 FaxCongest1BreakMax2 Congt1FlgDetctPerfd2 FaxCongest1MakeMin3 FaxCongest1MakeMax3 FaxCongest1MakeHole3 FaxCongest1BreakMin3 FaxCongest1BreakMax3 PulseDialMake PulseDialBreak NVM Description Busy 2 make hole 2 Busy 2 break min 2 Busy 2 break max 2 Busy 2 make min 3 Busy 2 make max 3 Busy 2 make hole 3 Busy 2 break min 3 Busy 2 break max 3 Value Default Location NVM Name 20-624 20-629 PulseDialInterdigit AbandonCall
Table 7 Turkey NVM values NVM Description inter digit pause for pulse dialling Abandons call and does not re-dial if T0 time out occurs (no ANSAM/CED detection) Fax modem Tx level for line1 and 2 Value Range = 0 to 255. (10 ms step) 0 = disabled, 1 = enabled Default 90 0
Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600 Range = 0 to 10000 ms 30 Range = 0 to 10000 ms 75 Range = 0 to 10000 ms 600
20-632
Congest 1 make min Range = 1 to 10000 ms 75 1 Congest 1 make max Range = 0 to 10000 ms 600 1 Congest 1 make hole Range = 0 to 10000 ms 30 1 Congest 1 break min Range = 0 to 10000 ms 75 1 Congest 1 break max Range = 0 to 10000 ms 600 1 Congest 1 make min Range = 0 to 10000 ms 75 2 Congest 1 make max Range = 0 to 10000 ms 600 2 Congest 1 make hole Range = 0 to 10000 ms 30 2 Congest 1 break min Range = 0 to 10000 ms 75 2 Congest 1 break max Range = 0 to 10000 ms 600 2 Congest 1 flag detec- Is this the last detection 0 tion performed 2 pattern? Range = 0 to 1 Congest 1 make min Range = 0 to 10000 ms 75 3 Congest 1 make max Range = 0 to 10000 ms 600 3 Congest 1 make hole Range = 0 to 10000 ms 30 3 Congest 1 break min Range = 0 to 10000 ms 75 3 Congest 1 break max Range = 0 to 10000 ms 600 3 Make time for pulse dialling Break time for pulse dialling Range = 0 to 255. (1 ms step) Range = 0 to 255. (1 ms step) 33 67
20-634 20-635 20-637
BillingFilterTypeLn1 BillingFilterTypeLn2 FaxDTMFHighFreqLevel
9 Tx level of DTMF high Range = 0 to 30 in frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm Tx level of DTMF low Range = 0 to 30 in 11 frequency group 0.5dB steps. 0 = 0dBm, 30 = -15dBm DTMF tone time Range = 0 to 30000 ms 100 units
20-638
FaxDTMFLowFreqLevel
20-639 20-640 20-643 20-644 20-645 20-646 20-654 20-655 20-656 20-657 20-658 20-659 20-682
DTMF inter digit time Range = 0 to 30000 ms 100 units Line 1 impedance Line 2 impedance Line 1 Current Line 2 Current Ring 1 make min 1 Ring 1 make max 1 Ring 1 make hole 1 Ring 1 break min 1 Ring 1 break max 1 Ring 1 break hole 1 Ring 2 number cell pattern Ring 2 make min 1 Ring 2 make max 1 Ring 2 make hole 1 Ring 2 break min 1 Ring 2 break max 1 0 = complex 1 = 600 ohms 0 = complex 1 = 600 ohms 0 = off 1 = on 0 = off 1 = on 0 0 0 0
Range = 0 to 10000 ms 150 Range = 0 to 10000 ms 5000 Range = 0 to 10000 ms 100 Range = 0 to 10000 ms 125 Range = 0 to 10000 ms 5500 Range = 0 to 10000 ms 100 Number of ring pattern 1 detectors. Range = 0 to 3 Range = 0 to 10000 ms 1000 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000
20-684 20-685 20-686 20-687 20-688
dC131g
July 2005 6-154
Table 7 Turkey NVM values Location NVM Name 20-692 20-693 20-694 20-695 20-696 20-697 20-701 20-742 20-743 20-744 20-745 20-746 20-750 20-751 20-752 20-753 20-754 20-755 20-759 20-780 20-781 20-782 20-783 20-799 Ring2FlgDetectPerfd1 FaxRing2MakeMin2 FaxRing2MakeMax2 FaxRing2MakeHole2 FaxRing2BreakMin2 FaxRing2BreakMax2 Ring2FlgDetectPerfd2 FaxDtone1MakeMin1 FaxDtone1MakeMax1 FaxDtone1MakeHole1 FaxDtone1BreakMin1 FaxDtone1BreakMax1 Dtone1FlgDetctPerfd1 FaxDtone1MakeMin2 FaxDtone1MakeMax2 FaxDtone1MakeHole2 FaxDtone1BreakMin2 FaxDtone1BreakMax2 Dtone1FlgDetctPerfd2 Dtone2FlgDetctPerfd1 FaxDtone2MakeMin2 FaxDtone2MakeMax2 FaxDtone2MakeHole2 FaxMaxAutore-dials NVM Description Ring 2 flag detection performed 1 Ring 2 make min 2 Ring 2 make max 2 Ring 2 make hole 2 Ring 2 break min 2 Ring 2 break max 2 Ring 2 flag detection performed 2 Dtone 1 make min 1 Value Default
Is this the last detection 1 pattern? Range = 0 to 1 Range = 0 to 10000 ms 1000 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 130 Range = 0 to 10000 ms 3000 Range = 0 to 10000 ms 5000 Is this the last detection 0 pattern? Range = 0 to 1 Range = 0 to 10000 ms 130
Dtone 1 make max 1 Range = 0 to 10000 ms 270 Dtone 1 make hole 1 Range = 0 to 10000 ms 40 Dtone 1 break min 1 Range = 0 to 10000 ms 130 Dtone 1 break max 1 Range = 0 to 10000 ms 270 Dtone 1 flag detection Is this the last detection 0 performed 1 pattern? Range = 0 to 1 Dtone 1 make min 2 Range = 0 to 10000 ms 490 Dtone 1 make max 2 Range = 0 to 10000 ms 710 Dtone 1 make hole 2 Range = 0 to 10000 ms 40 Dtone 1 break min 2 Dtone 1 break max 2 Range = 0 to 10000 ms 850 Range = 0 to 10000 ms 1150
Dtone 1 flag detection Is this the last detection 1 performed 2 pattern? Range = 0 to 1 Dtone 2 flag detection Is this the last detection 1 performed 1 pattern? Range = 0 to 1 Dtone 2 make min 2 Range = 0 to 10000 ms 0 Dtone 2 make max 2 Range = 0 to 10000 ms 0 Dtone 2 make hole 2 Range = 0 to 10000 ms 0 The maximum range Range = 0 to 14 for the auto re-dial attempts displayed in SA/KO. Linked to ID204 14
July 2005 6-155
dC131g
dC132 NVM Initialisation

There are 4 items under this heading: Copier NVM Initialisation Network Controller NVM initialisation Embedded Fax NVM initialisation NVM to Install Condition
Network Controller NVM initialisation

Purpose To return to default network settings, configuration and flags. Description There are three routines: All Network NVM - This initialisation will default all network and configuration settings to a pre-installation state. Variable NVM - The items that will be initialised are related to crash recovery, software upgrade settings, alterate boot and any other items needing to be set to default values that are not included in the network controller configuration inialisation routine. Configuration NVM - This initialisation will clear all fault and system usage counters, network controller variable, configuration NVM and reset the network controller error log. Save the NVM to disk, GP 5. Enter diagnostics, GP 1. Select Diagnostic Routines. Select Network Routines, 132 NVM initialisation-Network. Touch the appropriate button to select the NVM to be initialized and follow the on screen instructions. Switch off the machine, then switch on the machine, GP 14.
NOTE: Certain NVM settings are password protected.
Copier NVM Initialisation

Purpose The NVM initialisation routine provides the means for the CSE to reset specific machine variable NVM or all machine variable NVM non-volatile memory (with the exception of Protected NVM for which a password is required) to their default values. Description If the machine configuration changes through the addition of an input or output device, an initialisation of the NVM for that device must be performed to make sure that all configuration values are correct for that device. NOTE: initialisation does not affect the billing counter, accounting, fault counter, diagnostic data, or auditron services. These, with the exception of billing counters, can be reset if the machine is restored to the install state using the NVM to Install Condition procedure. NOTE: The auditron (billing counters) is initialized using the auditron setup routine, refer to the User Guide. The market region configuration attribute must have been preset at the factory or at first install to ensure that the NVM default values are regionally correct. Some post install configuration can be performed using the configuration tool, refer to dC131 NVM Read / Write. Procedure 1. 2. 3. 4. 5. Save the NVM to disk, GP 5. Enter diagnostics, GP 1. Select Diagnostic Routines. Select Copier Routines, 132 NVM initialisation. Touch the appropriate button to select the NVM to be initialized and follow the on screen instructions. Refer to Table 1, for the functions that are reset to default. All Copier NVM. Machine Variable NVM, (i.e. paper path, platen and DADH registration). SA / KO Dust Off. System Counters Dust Off 6.
Procedure 1. 2. 3. 4. 5. 6.
Embedded Fax NVM initialisation

Purpose To return to default the embedded fax NVM settings that are stored on the compact flash card. Refer to dC131b NVM table chain 20 table 6. Procedure 1. 2. 3. 4. 5. Save the NVM to disk, GP 5. Enter diagnostics, GP 1. Select Diagnostic Routines. Select Fax dC Routines, 132 NVM initialisation Touch the appropriate button to select the NVM to be initialized and follow the screen instructions. Refer to Table 2, for the functions that are reset to default. Reformat All Fax Directories Fax Job NVM Fax Configuration NVM Fax SA / KO Settings NVM
NOTE: The NVM window will gray out while the initialisation is in progress. 6. Switch off the machine, then switch on the machine, GP 14.
dC132
July 2005 6-156
NVM to Install Condition

The Dust Off routines are available to return the machine to a pre-installed state, refer to Table 1. Initialization Function Dust Off CAUTION If a network controller is installed, the Dust Off routine for the network controller must be performed before the NVM Dust Off routine. The NVM Dust Off routine will: Clear all non-billing counters. Default all SA / KO NVM including default PINs. Clear fault history. Set the install NVM (install Byte) to default to enable an install procedure at the next power-on, while retaining all existing configuration NVM e.g. paper path registration, xerographic parameters and market configuration values. NOTE: The auditron is initialized using the auditron setup routine, refer to User Guide. 1. 2. 3. 4. 5. 6. Not alter any protected NVM. Save the NVM to disk, GP 5. Enter diagnostics, GP 1. If the copier is fitted with a network controller, perform the network controller Dust Off procedure before continuing with this procedure. Select Diagnostic Routines, then Copier Routines, then 132 NVM initialisation-Copier, Dust Off NVM. Follow the on-screen instructions. Switch off the machine, then switch on the machine, GP 14. Fax file type Category Dial Directories Group Directories Junk Directories Table 1 Copier NVM All Copier NVM Machine Variable NVM SA / KO Dust Off System counters Dust Off Logo Directories Mailbox Directories Poll Directories Jobs Sets Image Bitmaps N Y Y Y Y Y Y Y Y Y Y Y Y Job ID Mailboxes Alarm Fax Protocol Trace Protocol Records Container Versions Fax NVM Category = NVM Configuration Fax NVM Category = NVM SA / KO Settings
Table 1 Copier NVM All Copier NVM Machine Variable SA / KO NVM Dust Off System counters Dust Off
NVM Machine Variable IOT with Flag type: = Reset Nominal Machine Variable Zero Machine Variable Registration Machine Variable Paper Path Machine Variable DADH Machine Variable Platen Auditron Crash Recovery Completed Job Log Controller Access Machine Speed, Market Region JBA Database JBA Configuration HFSI Counter Y Y Y Y Y Y Y Y N Y Y N N Y Y N N Y Y Y Y Y Y
The routine is accessed and performed as follows:
Table 2 Embedded Fax NVM Reformat Reset Reset Reset Reset Reset All Directories Jobs Configuration Variables Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Initialization Function NVM ALL IOT (with Flag type: = Reset All Billing Counter System Usage Counter Fault Counter Diagnostic Counter SA / KO Setting Fault Log Configuration Diagnostic Debug
July 2005 6-157
dC132
dC132
July 2005 6-158
dC305 UI Test
Purpose
To initiate component testing of the local UI. This function also provides a means to test the UI memory and to restart the local UI.
dC312 Network Echo Tests

Purpose
To enable verification of the machines connectivity to an attached network. Performing a test will give the result, pass or fail, eliminating the possibility of the machines hardware being at fault during a diagnostic session. In addition it will test the machines network drivers.
Description
The tests that can be performed are: 1. 2. 3. 4. 5. 6. 7. 8. 9. User Interface Button Test - tests the keys on the user interface. Audio Tone Test - produces audible tones at the user interface. LED Indicator Test - energizes all LEDs on the user interface. Touch Area Test - enables the tester to test all areas on the touch panel. Display Pixel Test - tests the individual pixels on the user interface. Video Memory Test - tests that the SRAM used by the video controller on the local user interface is functioning properly. Communications Self Test - tests communications with the image processor. Reset User Interface - used to restart/reboot the UI, will cause the POST to start. Application Checksum Verification - permits access to a procedure that displays and verifies the checksum and can display any errors found. Enter diagnostics, GP 1. Select, Diagnostics Routines, Copier Routines, dC 305 UI Tests. Touch the appropriate test button. Touch Start Test and follow the on-screen instructions. 3.
Description
The dC 312 Echo Test is available through two pathways 1. 2. Diagnostics pathway, dC 312 (available to the CSE). Tools pathway (for use by the System Administrator and the Key Operator).
NOTE: The Tools window does not have a test for; Internal TCP / IP. The tests that can be performed are: TCP/IP. Novell or IPX. NetBIOS / NetBEUI. Apple Talk. Internal TCP / IP - Will initiate a ping to the IP device name local host. This test is performed to make sure that the IP stack is up and the hosts file is intact. Enter diagnostics, GP 1. Select, Network Routines, dC 312 Echo Test. NOTE: If the network controller is not available the dC 312 Echo Test button is grayed out and disabled. Touch the appropriate test button. NOTE: The feature button is grayed out and disabled for unavailable protocols. 4. Touch Start Test and follow the on-screen instructions.
Procedure
1. 2. 3. 4.
Procedure
1. 2.
July 2005 6-159
dC305, dC312
dC314 Network Connectivity Tests

Purpose
To assist the SA and CSE to isolate the cause of printing, feature network scanning, or network fax problems. The test will interrogate each device on the network so that they respond with their identity and other information. The data files will be stored on the network controller (files deleted at next boot) and can be retrieved. Refer to GP 5 Portable Workstation and Tools. 1. 2.
Gateway IP address.
Procedure
Enter diagnostics, GP 1. Select, Network Routines, dC 314 Network Connectivity Test. NOTE: If the network controller is not available the dC 314 Network Connectivity Test button is grayed out and disabled. 3. Touch the appropriate test button. NOTE: The feature button is grayed out and disabled for unavailable protocols. 4. Touch Start Test and follow the on-screen instructions.
Description
The network interface tests that can be performed are: 1. Novell (IPX) 2. Frame type (local network devices only). Server name. Print queue name. Server internal network number. Server node (media access control) address. Server NOS version number. Hop count to device (local net), extended test. Is the printer attached to file server status. Is the printer attached to print queue status. NDPS enabled ESS port id. Device type (router, print server, file server, workstation etc.). NBP registered device name, such as: 3. 4. Appleshare file server name or; Novell PAP server name or; PAP printer registered name.
Apple Talk
Device NBP protocol address. Device media access control (MAC) address. Network number. Zone name. Sub zone names. Device OS version number. Hop count to device. No data need be collected as the network controller has a dynamic internal name table stored in RAM. network controller interface where host discovered (Enet). Device name. Device subnet mask. Device IP address. Device media access control (MAC) address.
NetBIOS/NetBEUI
TCP/IP
dC314
July 2005 6-160
dC330 Component Control

Purpose
To show the status of input components e.g. sensors, and to energies and exercise output components e.g. motors, solenoids.
Table 13 Output Codes 06 Table 14 Output Codes 07 Table 15 Output Codes 08 Table 16 Output Codes 09 Table 17 Output Codes 10 Table 18 Output Codes 11 Table 19 Output Codes 12 Table 20 Output Codes 14 Table 21 Output Codes 20 CAUTION
Description
Output and input component codes are entered into the Component Control Table on the UI, and then energized individually or in permitted groups. The codes in the tables are grouped in function chain (GP 2) order. Go to the appropriate procedure: Input Components Output Components
Procedure
Do not press Exit before stopping any energized components. The UI may lock up and grey out. If this occurs, switch off the machine, GP 14 and remove the power cord. Reconnect the power cord and switch on the machine GP 14. 1. 2. NOTE: The logic level shown on the circuit diagrams with the signal name will be the actual signal as measured with a service meter. This will not necessarily be the same as the logic state shown on the UI, especially where the output is inverted. When testing components using these control codes, look for a change in state, not for a high or low. The displayed status of the input component can be changed by causing the component status to change, e.g. operating a sensor with a sheet of paper. When a sensor is operated a beep will sound. Go to the appropriate table: Table 1 Input codes 01 Table 2 Input Codes 05 Table 3 Input Codes 06 Table 4 Input Codes 07 Table 5 Input Codes 08 Table 6 Input Codes 09 Table 7 Input Codes 10 Table 8 Input Codes 11 Table 9 Input Codes 12 Table 10 Input Codes 14 b. 3. Enter Diagnostics, GP 1. Select Diagnostics Routines. Select required dC routine category: 4. Copier Routines, 330 Component Control. Fax dC Routines, 330 Component Control.
Input Components When the appropriate code is entered the status of the component will be shown on the UI.
Select and input the required codes as follows: NOTE: After a fault condition it may be necessary to switch off the machine and switch on the machine (GP 14) for the codes to operate. NOTE: To clear an incorrectly entered code and reset the Add Component button to 00.000, press the hard key C. a. From the component control Input Components tables and the Output Components tables, select and enter the appropriate code into the Add Component button, and touch the button. This will add the component to the top of the Component Name table list, and when the list is full; the addition of more components will cause components to be deleted from the bottom of the list. NOTE: Fax component control codes can only be energized one at a time. If a control code is not known, it can be selected from the list displayed when the Find Component button is touched, as follows: NOTE: The Find Component button is not available if components are energized. i. ii. iii. iv. Enter the chain number into the Chain: button and touch the Find Component button to display the control codes for that chain. Use the scroll buttons to locate the required code, touch the Component Name button to highlight it and touch Select. Repeat as required to add components to the Component Name table. Touch Save to save the selections to the Component Name table list and return to the Component Control window.
Output Components When the appropriate code is entered, the component will energize for a set time and then stop in order to protect the components. The default time-out for most components is set at 90 s, but can be as short as 5 s. Some components require that other components are energized at the same time and it is possible to enter and energize up to six component control codes (not fax), but only in permitted groups. If illegal combination of codes are entered the illegal codes will not energize. Go to the appropriate table: Table 11 Output Codes 04 Table 12 Output Codes 05 July 2005 6-161 5.
To energize a component or group of components: a. b. Touch the control code to highlight it. Touch Start. General Procedures & Information
dC330
c.
The status of the component is shown in the Status column i.e.: i. ii. iii. iv. v. On Off High Low A numeric value with up to four digits e.g. 0020.
6. 7. 8.
Touching a component in the component table and then touching Stop, stops that component. To stop all components touch Stop All. Touching Exit closes the Component Control window. To exit diagnostics mode, GP 1, select the Call Close Out button.
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Input Codes
Code Table 1 Input codes 01 Code Displayed Name Description Front door interlock switch (S01300) General High = door closed, low = door open 07-302 T2 Home Switch 07-303 T3 Home Switch 07-304 T4 Home Switch Table 2 Input codes 05 Code Displayed Name Description DADH closed switch (S05-300) Top cover interlock switch (S05305). General High = DADH lowered, low = DADH raised High = cover closed, low = cover open High = document present, low = no document High = document present, low = no document High = document present, low = no document 07-311 T1 Size Switch 1 07-312 T1 Size Switch 2 07-313 T1 Size Switch 3 07-314 T1 Size Switch 4 07-315 T1 Size Switch 5 07-321 T2 Size Switch 1 07-322 T2 Size Switch 2 07-323 T2 Size Switch 3 07-324 T2 Size Switch 4 07-325 T2 Size Switch 5 07-331 T1 Empty Sensor 07-332 T2 Empty Sensor 07-333 T3 Empty Sensor 07-334 T4 Empty Sensor Displayed Name 07-301 T1 Home Switch
Table 4 Input codes 07 Description Tray 1 home switch (S07-301) Tray 2 home switch (S07-302) Tray 3 home switch (S07-303) Tray 4 home switch (S07-304) Size switch 1 (S07-311) Size switch 2 (S07-312) Size switch 3 (S07-313) Size switch 4 (S07-314) Size switch 5 (S07-315) Size switch 1 (S07-321) Size switch 2 (S07-322) auto size sensing (optional). auto size sensing (optional). auto size sensing (optional). Tray 1 empty sensor (Q07-331) Tray 2 empty sensor (Q07-332) Tray 3 empty sensor (Q07-333) Tray 4 empty sensor (Q07-334) General High = tray home, low = tray not home High = tray home, low = tray not home High = tray home. low = tray not home High = tray home, low = tray not home High = made High = made High = made High = made High = made High = made High = made High = made High = made High = made High = tray empty, low = paper in tray High = tray empty, low = paper in tray High = tray empty, low = paper in tray High = tray empty, low = paper in tray High = tray empty, low = paper in tray High = more than 25% full, low = less than 25% full High = more than 25% full, low = less than 35% full display indicates width setting 100 to 300 mm (3.93 to 11.81 inch) High = top of stack sensed, low = top of stack not sensed High = top of stack sensed, low = top of stack not sensed
01-300 Front Door Interlock 01-305 Left Door Interlock
Left hand door interlock (S01-305) High = door closed, low = door open
05-300 DADH closed switch 05-305 DADH cover interlock
05-310 DADH doc present Document present sensor (Q05sen 310). 05-315 DADH length sensor 1 05-320 DADH length sensor 2 DADH length sensor 1 (Q05-315). DADH length sensor 2 (Q05-320).
05-325 DADH width sensor Document width sensor (Q05-325). Analogue output, refer to dC502 05-330 DADH feed sensor Feed sensor (Q05-330). 05-335 DADH takeaway sensor 05-340 DADH reg sensor 05-345 DADH exit sensor Takeaway sensor (Q05-335). Registration sensor (Q05-340). Exit sensor Q05-345). High = document present, low = no document High = document present, low = no document High = document present, low = no document High = document present, low = no document High = document present, low = no document
07-335 Bypass Empty Sensor Bypass empty sensor (Q07-335) 07-341 T1 Paper Low Switch Tray 1 low paper switch (S07-341)
05-350 DADH CVT sensor CVT sensor (Q05-350).
Table 3 Input codes 06 Code Displayed Name Description Detects when ROS motor is at required speed. General High = motor ready. Toggle ROS motor (06-020) on and off to check sensor.
07-342 T2 Paper Low Switch
Tray 2 low paper switch (S07-342)
06-320 ROS Motor Ready Snr 06-340 ROS Ready
07-350 Bypass Width Sensor
Bypass width sensor (Q07-335)
Indicates that the ROS laser has High = ready. Toggle ROS reached its operating level and the motor (06-020) on and off ROS motor is up to required speed. to check sensor. The ROS laser level will only be set once the ROS motor has reached the required speed.
07-383 T3 Stack Height Sen
Tray 3 stack height sensor (Q07383) Tray 4 stack height sensor (Q07384)
07-384 T4 Stack Height Sen
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Table 5 Input codes 08 Code Displayed Name Description Wait sensor (Q08-100), detects when lead edge of paper at wait point. General High = paper present, low = no paper Code Displayed Name
Table 7 Input codes 10 Description General
08-100 Wait Sensor
10-120 IOT Exit Sensor 10-300 Fuser Temp Sensor A
IOT exit sensor (Q10-120), detects High = paper present, when paper exits the IOT low = no paper Displays current thermistor values. 0-255 degrees C. Converts input resistance of thermistors and shows A-D conversion. Displays current thermistor values. 0-255 degrees C. Converts input resistance of thermistors and shows A-D conversion. Detects fault in fuser thermistor. Table 8 Input codes 11 High = fault low = good
08-101 T1 Feed Sensor 08-102 T2 Feed Sensor 08-103 T3 Feed Sensor 08-104 T4 Feed Sensor 08-106 Bypass Feed Sensor 08-150 Registration Sensor 08-160 Duplex Sensor
Detects when lead edge of paper is High = paper present, at tray 1 feed sensor, (Q08-101) low = no paper Detects when lead edge of paper is High = paper present, at tray 2 feed sensor, (Q08-102) low= no paper Detects when lead edge of paper is High = paper present, at tray 3 feed sensor, (Q08-103) low = no paper Detects when lead edge of paper is High = paper present, at tray 4 feed sensor, (Q08-104) low = no paper Detects when lead edge of paper is High = paper present, at bypass feed sensor, (Q08-106) low = no paper Detects when paper is at the regis- High = paper present, tration sensor (Q08-150) low = no paper Detects when paper is at the duplex High = paper present, sensor (Q08-160) low = no paper Table 6 Input codes 09 Code Displayed Name 10-310 Fuser Temp Sensor B
10-315 Fuser Temp Fault Snr
Description HCSS and HCSS BM bin 1 empty sensor (Q11-035) HCSS bin 2 empty sensor (Q11041)
General High = bin empty, low = bin not empty High = bin empty, low = bin not empty
11-035 Bin 1 Empty Sensor 11-041 Bin 2 Empty Sensor 11-100 Entry Sensor 11-110 Punch Sensor
LCSS, HCSS and HCSS BM entry High = paper present, sensor (Q11-100) low = no paper LCSS, HCSS and HCSS BM punch High = paper present, position sensor (Q11-110) low = no paper HCSS and HCSS BM Compiler High = paper present, sensor (Q11-120) detects when low = no paper paper enters the compiler carriage LCSS, HCSS and HCSS BM top exit sensor (Q11-130) High = paper present, low = no paper
Code
Displayed Name
Description Detects a fault in the HVPS Detects the scorotron cleaning head in the home position Low toner sensor (Q09-310) Waste toner full sensor(Q09-350) detects when waste toner reaches a certain level in the container. Toner concentration sensor (Q09360) Developer temperature sensor (Q09-370)
General High = fault, low = good High = head not home, low = head in home position High = toner in sump, low = toner depleted High = container full, low = container not full 11-160 BM Entry Sensor Displays toner concentration level in % Displays temperature in degrees C 11-190 BM Paper Present Sensor 11-120 Compiler Sensor
09-060 HVPS Fault 09-070 Scorotron cleaner home sensor 09-310 Low Toner Sensor 09-350 Waste Toner Full Sen
11-130 Top Exit Sensor 11-140 2nd to Top Exit Snr
LCSS, HCSS and HCSS BM 2nd to High = paper present top exit sensor (Q11-140) detects low = no paper paper exiting to the bin (bin 1) HCSS BM entry sensor (Q11-160) detects paper entry to the booklet maker HCSS BM paper present sensor (Q11-190) detects when paper is present in the booklet maker compiling area High = paper present, low = no paper High = paper present, low = no paper
09-360 Toner Conc. Sensor 09-365 Humidity Sensor 09-370 Dev. Temp. Sensor
Relative humidity sensor (Q09-365) Displays RH%
09-375 Ambient Temp. Sensor Ambient temperature sensor (Q09- Displays temperature in 375) degrees C 09-380 Waste Toner Door Sw Waste toner door switch (S09-380) High = bottle present/ detects if the waste bottle is miss- door closed, low = bottle ing or the door is open during run missing/door open Table 7 Input codes 10 Code Displayed Name Description Fuser exit switch (S10-100), detects when paper exits the fuser General High = paper present, low = no paper
11-300 Docking Interlock 11-301 Top Bin Interlock 11-302 Top Cover Intlk
LCSS, HCSS and HCSS BM dock- High = docked, low = ing interlock switch (S11-300) un-docked HCSS and HCSS BM top bin inter- High = bin lowered, low lock sensor (Q11-301) = bin raised LCSS, HCSS and HCSS BM top cover interlock switch (S11-302), detects if top cover is open. LCSS, HCSS and HCSS BM front door interlock switch (S11-303), detects if front door is open. High = closed, low = open High = closed, low = open
11-303 Front Door Intlk
10-100 Fuser Exit Switch
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Table 8 Input codes 11 Code Displayed Name Description HCSS upper exit gate interlock switch (S11-305A) detects when upper exit gate is open HCSS lower exit gate interlock switch (S11-305A) detects when lower exit gate is open General High = gate closed, low = gate open High = gate closed, low = gate open High = home, low = not home high = home, low - not home Code Displayed Name
11-304 Top Exit Gate Intlk
11-326 Paddle Roll Home Snr
11-305 Lwr Exit Gate Intlk
LCSS paddle roll position sensor, High = home, low = not HCSS and HCSS BM paddle roll home home sensor (Q11-326) detects the home position of the paddle roll
11-310 Tamp Front Home Snr LCSS, HCSS and HCSS BM front tamper home sensor (Q11-310) Detect if front tamper is home 11-311 Tamp Rear Home Snr LCSS, HCSS and HCSS BM rear tamper home sensor (Q11-311), detects if rear tamper is home
11-330 Bin0 90% Full Sensor HCSS and HCSS BM bin 0 90% full High = 90% or more full, sensor (Q11-330) detects when bin low = less than 90% full 0 is 90% or more full 11-331 Bin 1 90% Full Sensor LCSS, HCSS and HCSS BM bin 1 90% full sensor (Q11-331) detects when bin 1 is 90% or more full High = 90% or more full, low = less than 90% full High = stack sensed, low = stack not sensed High = stack sensed, low = stack not sensed
11-313 CC 90% Full Sensor
HCSS and HCSS BM compiler car- High = stack sensed, riage 90% full sensor (Q11-313), low = stack not sensed detects when the stack in bin1 or bin 2 is 90% full
11-332 Bin 1 Upper Level Snr LCSS bin 1 upper level sensor (Q11-332) detects the top of the paper stack in bin 1 11-333 Bin 1 Lower Level Snr LCSS bin 1 lower level sensor (Q11-333) detects the top of the paper stack in bin 1
11-314 CC Bin Height Sensor HCSS and HCSS BM compiler car- High = stack sensed, riage bin height sensor (Q11-314), low = stack not sensed detects the height of the paper stack in bin1 or bin 2 11-315 CC Upper Limit Switch 11-316 CC Lower Limit Switch 11-317 CC Safety Switch HCSS compiler carriage upper limit High = carriage switch (S11-315) detects the upper detected, low = carlimit of compiler carriage travel riage not detected HCSS compiler carriage lower limit High = carriage switch (S11-316) detects the lower detected, low = carlimit of compiler carriage travel riage not detected HCSS an HCSS BM compiler car- High = +24V supplied riage safety switch (S11-317) inter- low = +24V not supplied rupts +24V to the compiler carriage when the eject housing is open
11-334 Bin 1 Upper Limit SW LCSS, HCSS and HCSS BM bin 1 High = bin detected, low upper limit switch (S11-334) detects = bin not detected the upper limit of bin 1 movement 11-335 Bin 1 Lower Limit SW LCSS, HCSS and HCSS BM bin 1 High = bin detected, low upper limit switch (S11-335) detects = bin not detected the lower limit of bin 1 movement 11-336 Bin 1 Mot Encoder Snr 11-337 Bin1 Offset Sensor LCSS bin 1 motor encoder sensor (Q11-336) generates motor speed pulses High = bar in encoder wheel, low = gap in encoder wheel
HCSS and HCSS BM bin 1 offset High = tray moving from sensor (Q11-337) detects the offset home to offset, low = and home position of bin 1 tray moving from offset to home HCSS bin 2 upper limit switch (S11- High = bin detected, low 344) detects the upper limit of bin 2 = bin not detected travel HCSS bin 2 lower limit switch (S11- High = bin detected, low 345) detects the lower limit of bin 2 = bin not detected travel HCSS bin 2 offset sensor (Q11347) detects the offset and home position of bin 1 LCSS, HCSS and HCSS BM chad bin full sensor (Q11-348) detects when the weight of the chad reaches a pre-set value High = tray moving from home to offset, low = tray moving from offset to home High = bin full, low = bin not full
11-344 Bin2 Upper Limit Sw
11-319 Tamp Rear Away Snr LCSS rear tamper away home sen- High = away home, low sor (Q11-319), detects if the rear = not away home tamper is at the away home position 11-320 Ejector Home Sensor HCSS and HCSS BM ejector home High = home, low = not sensor (Q11-320) detects the home home (closed) position of the ejector housing. LCSS ejector home sensor (Q11-320) detects the home position of the ejector assembly 11-322 Ejector Out Sensor LCSS Ejector out sensor (Q11-322) High = out, low= not out detects the out position of the ejector assembly
11-345 Bin2 Lower Limit Sw
11-347 Bin2 Offset Sensor
11-348 Chad Bin Lvl Sensor
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Table 8 Input codes 11 Code Displayed Name Description General Code Displayed Name
11-350 Punch Head Home Snr
LCSS, HCSS and HCSS BM punch High = punch home, low head home sensor (Q11-350) = punch not home detects the home position of the punch head LCSS punch head present sensor High = punch installed, (Q11-351) detects if a hole punch is low = punch not installed installed LCSS, HCSS and HCSS BM staple High = home, low = not head 1 home sensor (Q11-360) home detects when the staple head is fully open (home position) LCSS, HCSS and HCSS BM staple High = paper present, head 1 paper present sensor (Q11- low = no paper 361) detects when paper is within the jaws of the stapler
11-383 BM Guide Home Snr
High = home, low = not HCSS BM backstop guide home sensor (Q11-383) detects when the home backstop is in the home position HCSS BM tamper 1 home sensor (Q11-384) detects when the BM tampers are in the home position HCSS BM eject sensor (Q11-386) detects booklets ejecting through the crease rolls High = home, low = not home High = booklet present, low = no booklet High = 90% or more full, low = less than 90% full High = home
11-351 Punch Hd Present Snr 11-360 SH 1 Home Sensor
11-384 BM Tamper1 Home Snr 11-386 BM Eject Sensor
11-361 SH 1 Paper Sensor
11-389 BM Bin2 90% Full Snr HCSS BM bin 2 90% full sensor (Q11-389) detects when bin 2 is 90% or more full 11-391 BM Flapper Sector Roll Home Sensor 11-411 BM SH1 Home Snr HCSS BM booklet maker flapper sector roll home sensor (Q11-391)
11-362 SH 1 Low Staples Snr LCSS, HCSS and HCSS BM staple High = almost empty, head 1 low staples sensor (Q11low = plentiful staples 362) detects when staple cartridge is almost empty 11-363 SH 1 Cartridge Sensor LCSS, HCSS and HCSS BM staple High = cartridge head 1 cartridge present sensor installed, low = cartridge (Q11-363) detects when a staple not installed cartridge is installed
HCSS BM staple head 1 home sen- High = home, low = not sor (Q11-411) detects when the sta- home ple head is fully open (home position)
High = almost empty, 11-412 BM SH1 Staples Low HCSS BM staple head 1 staples low sensor (Q11-412) detects when low = plentiful staples staple cartridge is almost empty 11-413 BM SH2 Home Snr HCSS staple head 2 home sensor High = home, low = not (Q11-413) detects when the staple home head is fully open (home position) HCSS BM staple head 2 staples High = almost empty, low sensor (Q11-412) detects when low = plentiful staples staple cartridge is almost empty High = gate raised, low HCSS BM crease roll gate home sensor (Q11-415) detects when the = gate not raised gate is fully raised HCSS BM crease blade home sen- High = home, low = not sor (Q11-416) detects when the home crease blade is fully retracted HCSS BM crease blade travel limit High = limit made sensor (Q11-417) detects when the crease blade is fully extended HCSS BM crease blade motor encoder sensor (Q11-418) generates motor speed pulses HCSS BM crease roll motor encoder sensor (Q11-419) generates motor speed pulses HCSS BM staple head carrier closed sensor (Q11-421) detects when the carrier is in the closed position High = bar in encoder wheel, low = gap in encoder wheel High = bar in encoder wheel, low = gap in encoder wheel High = closed, low = not closed
11-364 SH 1 Priming Sensor LCSS, HCSS and HCSS BM staple High = primed, low = not head 1 priming sensor (Q11-364) primed detects when the front two staples have been pre-formed (primed) 11-365 SU 1 Safety Gate Switch LCSS stapling unit 1 safety gate switch (S11-365) High = safety gate closed
11--414 BMSH2 Staples Low
11-415 BM Crease Gate Home 11-416 BM Crease Blade Home 11-417 BM Crease Blade Travel Lmt 11-418 BM Blade Mot Encoder 11-419 BM Crease Mot Encode 11-421 BM SH Carrier Closed
11-367 SU 1 Edge Reg Sen- LCSS, HCSS and HCSS BM staple High = paper present, sor unit 1 edge registration sensor low = no paper (Q11-367) detects the edge of the paper is correctly registered 11-370 SU 1 Home Sensor LCSS, HCSS and HCSS BM staple High = stapler home, unit 1 home sensor (Q11-370) low = stapler not home detects when the staple head is at the corner staple position
11-371 SU 1 Front Index Snr LCSS staple unit 1 front index sen- High = at stapling position, low = not at stasor (Q11-371) detects the index pling position position of the stapling head 11-373 Offline Staple SW LCSS, HCSS and HCSS BM offline High = switch pressed, staple switch (S11-373) detects the low = switch not operator command for offline stapressed pling
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Table 9 Input codes 12 Code Displayed Name Description OCT 90% full sensor (Q12-300) detects when tray is 90% or more full. OCT index sensor (Q12-301) detects the offset and home position of bin 1 General High = 90% or more full, low = less than 90% full High = tray moving from home to offset, low = tray moving from offset to home
12-300 OCT Level Sensor
12-301 OCT Index Sensor
Table 10 Input codes 14 Code Displayed Name Description General High - Home, low = not home High = input module lowered, low input module raised
14-100 Carriage Home Sensor Scan carriage home sensor (Q14100) detects the home position of the scan carriage 14-310 DADH Angle Sensor Input module angle sensor (Q14310) detects the input module at 30% angle for size sensing.
14-315 Doc Size Sensor 1
Document size sensor 1 (Q14-310) High = document not sensed, low = document sensed Document size sensor 2 (Q14-314) High = document not sensed, low = document sensed
14-320 Doc Size Sensor 2
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dC330
Output Codes
Code Table 11 Output codes 04 Code Displayed Name Description General Displayed Name 08-020 T2 Feed Motor
Table 15 Output codes 08 Description Energizes the tray 2 feed motor. (MOT08-020) General On/off. Linked to tray 2 home sensor. Paper tray must be open when motor energized. 90 seconds timeout On/off. 90 seconds timeout On/off. Linked to tray 3 home sensor. Paper tray must be open when motor energized. 90 seconds timeout On/off. Linked to tray 4 home sensor. Paper tray must be open when motor energized. 90 seconds timeout On/off. 90 seconds timeout On/off. 5 seconds timeout
04-010 Main motor
Drives the pre-registration, registra- On/Off. 60 seconds timeout tion, developer, fuser and paper output modules. Table 12 Output codes 05 08-025 T1+2 Transport Motor General 08-030 T3 Feed Motor Energizes the tray 1 and 2 transport motor (MOT08-025) Energizes the tray 3feed motor (MOT08-030)
Code
Displayed Name Description
05-010 DADH feed solenoid
DADH feed solenoid (SOL05-010) On/off. 30 seconds timeout On/off. 90 seconds timeout On/off. Normally linked with feed motor. 30 seconds timeout On/off. 90 seconds timeout On/off. 30 seconds timeout 08-045 T3+4 Transport Motor Energizes the tray 3 and 4 transport motor (MOT08-045) 08-040 T4 Feed Motor Energizes the tray 4 feed motor (MOT08-040)
05-020 DADH feed motor DADH feed motor (MOT05-020) 05-025 DADH feed clutch DADH feed clutch (CL05-025)
05-030 DADH CVT motor DADH CVT motor (MOT05-030) 05-050 DADH duplex solenoid DADH duplex solenoid (SOL05050) Table 13 Output codes 06 Code Displayed Name Description Drives ROS motor at run mode speed.
General On/off. 90 seconds timeout
08-050 Bypass Feed Sole- Energizes the bypass feed solenoid noid (SOL08-050)
06-020 ROS Motor Run 06-025 ROS Motor Standby
08-060 Duplex Motor Slow Energizes the duplex motor at sim- On/off. 90 seconds timeout plex speed. 08-062 Duplex Motor Fast Energizes the duplex motor at duplex speed. 08-070 Registration Clutch Energizes the registration clutch (CL08-070) Table 16 Output codes 09 Code Displayed Name Description General On/off. 90 seconds timeout On/off. 5 seconds timeout
Drive ROS motor at standby mode On/off. 90 seconds timeout speed. Table 14 Output codes 07
Code
Displayed Name
Description
General
07-030 T3 Elevate Motor
Energizes the tray 3 elevator motor On/off. Linked to tray 3 (MOT07-030) up. home sensor. Only energize with tray out. 10 seconds timeout Energizes the tray 4 elevate motor On/off. Linked to tray 4 (MOT07-040) up. home sensor. Only energies with tray out. 10 seconds timeout Table 15 Output codes 08
09-010 P/R Motor 09-022 P/R Erase Lamp 09-030 Ozone Fan 09-035 P/R Cooling Fan 09-036 Duplex cooling fans enable 09-040 Dispense Motor 09-045 Cartridge Motor
Energizes the photoreceptor drive On/off. 60 seconds timeout motor (MOT09-010) Energizes the photoreceptor erase On/off. 90 seconds timeout lamp. Energizes the ozone fan. Energizes the photoreceptor fan On/off. 90 seconds timeout Full speed/half speed. 90 seconds timeout
07-040 T4 Elevate Motor
Code
Displayed Name
Description Energizes the tray 1 feed motor (MOT 08-010).
General On/off. Linked to tray 1 home sensor. Paper tray must be open when motor energized. 90 seconds timeout
Energizes the duplex path cooling On/off. 90 seconds timeout. fans When enabled the fans will switch on simultaneously Energizes the toner dispense motor (MOT09-040) Energizes the toner cartridge motor (MOT09-045) On/off. 5 seconds timeout On/off. 5 seconds timeout
08-010 T1 Feed Motor
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Table 16 Output codes 09 Code Displayed Name Description Energizes the scorotron wire at nominal drive levels with drives off. General On/off. 3 seconds timeout. Linked with Charge grid 09062. Normally stacked with HVPS fault Code Displayed Name
Table 17 Output codes 10 Description General
09-061 Charge Scorotron
10-050 Inverter Nip Sol
Energizes the inverter nip solenoid On/off. 5 seconds timeout (SOL10-050). When de-energized the nip is open
09-062 Charge Grid
Energizes the grid at nominal drive On/off. 3 seconds timeout. level with drives off. Linked with charge scorotron 09-061 Energizes the transfer corotron On/off. 3 seconds timeout. wire on at nominal drive level with Normally stacked with drives off. HVPS fault Energizes the detack wire on. AC voltage and DC current offset at nominal drive levels with drives off. Energizes the bias voltage on at nominal drive level. On/off. 3 seconds timeout. Normally stacked with HVPS fault On/off. 90 seconds timeout. Normally stacked with HVPS fault
10-065 Vac Transport Fan Energizes the vacuum transport On/off. 90 seconds timeout fan in the short paper path assembly Table 18 Output codes 11 Code Displayed Name Description Energizes the LCSS transport Motor 1, HCSS and HCSS BM transport motor 1A and Transport motor 1B Energizes the LCSS, HCSS and HCSS BM transport motor 2 Energizes the LCSS, HCSS diverter gate solenoid and HCSS BM upper diverter solenoid (SOL11-002) Energizes the LCSS, HCSS and HCSS BM front tamper motor (MOT11-003) to the home position. Energizes the LCSS, HCSS and HCSS BM rear tamper motor (MOT11-004) to home position General On/off. 90 seconds timeout On/off. 90 seconds timeout On/off. 5 seconds timeout On/off. 5 seconds timeout On/off. 5 seconds timeout
09-063 Transfer Corotron
09-064 Detack Corotron
11-000 Transport Motor 1
11-001 Transport Motor 2 11-002 Diverter Solenoid
09-065 Chute Bias
09-066 Dev Bias
Energizes the developer bias volt- On/off. 3 seconds timeout. age on at nominal drive level with Stack with HVPS fault drives off. Energizes the scorotron cleaning On/Off. 13 seconds timeout. motor (MOT09-070) in the forward Stack with scorotron cleaner direction home sensor Energizes the scorotron cleaning On/off. 13 seconds timeout. motor (MOT09-070) in the reverse Stack with scorotron cleaner direction home sensor Table 17 Output codes 10
11-003 Tamp Mot Front Home 11-004 Tamp Mot Rear Home 11-005 Tamp Mot Front Move 11-006 Tamp Mot Rear Move
09-071 Scorotron Cleaner Motor: Forward 09-072 Scorotron Cleaner Motor: Reverse
On/off. 5 seconds Energizes the LCSS, HCSS and HCSS BM front tamper motor (MOT11-003) move timeout inbound. Energizes the LCSS, HCSS and HCSS On/off. 5 seconds BM rear tamper motor (MOT11-004) move timeout inbound. On/off. 5 seconds timeout On/off. 5 seconds timeout On/off. 90 seconds timeout
Code
Displayed Name
Description Energizes the fuser web motor (MOT10-010) Energizes the inverter motor (MOT10-030) forward at process speed. Energizes the inverter motor (MOT10-030) in reverse at process speed.
General On/off. 90 seconds timeout On/off. 90 seconds timeout
10-010 Fuser Web Motor 10-030 Invert Mot Fwd Slow 10-035 Invert Mot Rev Slow
11-007 Tampers to A4LEF Moves the LCSS, HCSS and HCSS BM tampers to A4LEF position. 11-008 Tampers to 8.5x11LEF 11-009 Tamper Motor Cycle Move the LCSS, HCSS and HCSS BM tampers to 8.5x11 LEF position. Cycles the LCSS tampers in and out until time-out or stop.
On/off. 90 seconds timeout
11-010 CC Eject Roll Motor Energizes the HCSS and HCSS BM com- On/off. 90 seconds piler carriage eject roll motor (MOT11-010) timeout 11-011 CC Hold Solenoid Energizes the HCSS and HCSS BM com- On/off. 5 seconds piler carriage tray hold solenoid (SOL11- timeout 011) Energizes the HCSS compiler carriage elevator motor (MOT11-013) On/off. 5 seconds timeout On/off. 15 seconds timeout
10-040 Invert Mot Rev Dup Energizes the inverter motor On/off. 90 seconds timeout (MOT10-030) in reverse at duplex speed. 10-045 Inverter Path Sol Energizes the invert path solenoid On/off. 5 seconds timeout (SOL10-045). When de-energized sheets are fed to the inverter
11-013 CC motor Step Up
11-014 CC Motor Move Up Energizes the HCSS compiler carriage elevator motor (MOT11-013) to the upper limit switch
July 2005 6-169
dC330
Table 18 Output codes 11 Code Displayed Name Description Energizes the HCSS compiler carriage elevator motor (MOT11-013) Energizes the HCSS compiler carriage elevator motor (MOT11-013) to the lower limit switch Energizes the LCSS ejector motor (MOT11-020) to the home position General On/off. 5 seconds timeout On/off. 15 seconds timeout On/off. 5 seconds timeout On/off. 5 seconds timeout Code Displayed Name
Table 18 Output codes 11 Description General
11-015 CC Motor Step Down 11-016 CC Motor Move Down 11-020 Ejector Motor Home
11-040 Bin2 Offset Motor 11-042 Punch Head Move Home 11-043 Punch Head Run
Energizes the HCSS and HCSS BM bin 2 On/off. 15 seconds offset motor (MOT11-036) timeout On/off. 15 seconds Energizes the LCSS, HCSS and HCSS BM hole punch motor (MOT11-042) to the timeout home position Energizes the LCSS, HCSS and HCSS BM hole punch motor (MOT11-042) continuously Energizes the LCSS, HCSS and HCSS BM staple head 1 motor (MOT11-050) Energizes the LCSS, HCSS and HCSS BM staple head 1 motor (MOT11-050) in reverse to the home position Energizes the LCSS, HCSS and HCSS BM stapling unit traverse motor (MOT11053) increment forward. Energizes the LCSS, HCSS and HCSS BM stapling unit traverse motor (MOT11053) increment reverse. Energizes the LCSS, HCSS and HCSS BM stapling unit traverse motor (MOT11053) cycle routine On/off. 15 seconds timeout On/off. 15 seconds timeout On/off. 15 seconds timeout On/off. 15 seconds timeout On/off. 15 seconds timeout On/off. 15 seconds timeout
11-021 Ejector Motor Move Energizes the LCSS ejector motor (MOT11-020) to the out position
11-023 Ejector Motor Cycle Energizes the LCSS, HCSS ejector motor On/off. 90 seconds (MOT11-020) cycle routine until timeout or timeout stop. 11-024 Paddle Roll Motor Home 11-025 Paddle Roll Motor Run 11-026 Paddle Roll Mot Rev 11-030 Bin 1 Elev. Mot Home 11-031 Bin 1 Elev. Mot Up Energizes the LCSS, HCSS and HCSS BM paddle roll motor (MOT11-024) to the home position Energizes the LCSS, HCSS and HCSS BM paddle roll motor (MOT11-024) until timeout or stop Energizes the LCSS paddle roll motor (MOT11-024) in reverse to actuate safety gate. Energizes the LCSS, HCSS and HCSS BM bin 1 elevate motor (MOT11-030) to the home position. Energizes the LCSS, HCSS and HCSS BM bin 1 elevate motor (MOT11-030) by increments up Energizes the LCSS, HCSS and HCSS BM bin 1 elevate motor (MOT11-030) by increments down Energizes the LCSS, HCSS and HCSS BM bin 1 elevate motor (MOT11-030) to cycle bins up/down until time-out or stop. On/off. 15 seconds timeout On/off. 15 seconds timeout On/off. 15 seconds timeout On/off. 15 seconds timeout On/off. 15 seconds timeout On/off. 15 seconds timeout On/off. 90 seconds timeout.
11-050 Staple Head 1 Motor 11-051 SH 1 Motor Rev. Home 11-053 SU 1 Motor Forward 11-054 SU 1 Motor Reverse 11-055 SU1 Index Mot Cycle
11-060 BM Compiler Motor Energizes the HCSS BM paper path trans- On/off. 90 seconds port motor (MOT11-060) timeout 11-061 BM Blade Motor 11-062 BM Crease Motor 11-063 BM Staple Head 1 Motor 11-065 BM Back Stop Motor Energizes the HCSS BM crease blade motor (MOT11-061) cycle On/off. 90 seconds timeout
11-032 Bin 1 Elev. Mot Down 11-033 Bin1 Elev. Mot Cycle 11-034 Bin 1 Offset Motor 11-036 Bin2 Elev. Mot Home 11-037 Bin2 Elev. Mot Up
Energizes the HCSS BM crease roll motor On/off. 90 seconds (MOT11-062) timeout Energizes the HCSS BM staple head 1 motor (MOT11-063) Energizes the HCSS BM backstop motor (MOT11-065) moves to receive, then staple, then crease positions On/off. 90 seconds timeout On/off. 90 seconds timeout On/off. 90 seconds timeout On/off. 5 seconds timeout On/off. 5 seconds timeout On/off. 90 seconds timeout On/off. 90 seconds timeout
Energizes the HCSS and HCSS BM bin 1 On/off. 15 seconds offset motor (MOT11-034) timeout Energizes the HCSS and HCSS BM bin 2 On/off. 15 seconds elevator motor (MOT11-036) to the home timeout position Energizes the HCSS and HCSS BM bin 2 On/off. 15 seconds timeout elevator motor (MOT11-036) by increments up Energizes the HCSS and HCSS BM bin 2 On/off. 15 seconds timeout elevator motor (MOT11-036) by increments down
11-066 BM Tamper 1 Motor Energizes the HCSS BM tamper 1 motor (MOT11-066) 11-074 BM Diverter Solenoid Energizes the HCSS BM lower diverter gate solenoid (SOL11-074)
11-076 BM Stack Hold Sol. Energizes the HCSS BM stack hold solenoids (SOL11-076) part of back stop assembly 11-374 Offline Staple LED Energizes the LCSS, HCSS and HCSS BM offline staple LED
11-038 Bin2 Elev. Mot Down
11-390 BM Flapper Sector HCSS BM Booklet maker flapper sector Roll Motor roll motor (MOT11-390)
dC330
July 2005 6-170
Table 18 Output codes 11 Code Displayed Name Description Energizes the HCSS BM crease roll gate motor (MOT11-401) cycle routine Energizes the HCSS BM conveyor belt drive motor Energizes the HCSS BM staple head 2 motor (MOT11-403) Energizes the HCSS BM crease roll gate motor (MOT11-401) to the open position General On/off. 90 seconds timeout On/off. 90 seconds timeout On/off. 5 seconds timeout On/off. 90 seconds timeout Code Displayed Name
Table 21 Output codes 20 Description Emits DTMF 0 on line 1 Emits DTMF 1on line 1 Emits DTMF 2 on line 1 Emits DTMF 3 on line 1 Emits DTMF 4 on line 1 Emits DTMF 5 on line 1 Emits DTMF 6 on line 1 Emits DTMF 7 on line 1 Emits DTMF 8 on line 1 Emits DTMF 9 on line 1 Emits DTMF A on line 1 Emits DTMF B on line 1 Emits DTMF C on line 1 Emits DTMF D on line 1 Emits V.21 300 bps on line 1 Emits V.27ter 2400 bps on line 1 Emits V.27ter 4800 bps on line 1 Emits V.29 7200 bps on line 1 Emits V.29 9600 bps on line 1 Emits V.17 7200 bps on line 1 Emits V.17 9600 bps on line 1 Emits V.17 12000 bps on line 1 Emits V.17 14400 bps on line 1 Emits V.34 2400 bps on line 1 Emits V.34 4800 bps on line 1 Emits V.34 7200 bps on line 1 Emits V.34 9600 bps on line 1 Emits V.34 12000 bps on line 1 Emits V.34 14400 bps on line 1 Emits V.34 16800 bps on line 1 Emits V.34 19200 bps on line 1 Emits V.34 21600 bps on line 1 Emits V.34 24000 bps on line 1 Emits V.34 26400 bps on line 1 Emits V.34 28800 bps on line 1 Emits V.34 31200 bps on line 1 Emits V.34 33600 bps on line 1 General On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off
11-401 BM Crease Roll Motor 11-402 BM Mt Conveyor Drive 11-403 BM Staple Hd 2 Motor 11-404 BM Crease Gate Open 11-430 Kicker Solenoid
20-022 DTMF 0 Line1 20-023 DTMF 1 Line1 20-024 DTMF 2 Line1 20-025 DTMF 3 Line1 20-026 DTMF 4 Line1 20-027 DTMF 5 Line1 20-028 DTMF 6 Line1 20-029 DTMF 7 Line1 20-030 DTMF 8 Line1 20-031 DTMF 9 Line1 20-032 DTMF A Line1 20-033 DTMF B Line1
Energizes the HCSS and HCSS BM kicker On/off. 5 seconds solenoid (SOL11-430) timeout
Table 19 Output codes 12 Code Displayed Name Description Energizes the OCT motor General On/off. 2 seconds timeout
20-034 DTMF C Line1 20-035 DTMF D Line1 20-040 V.21 300 bps Line1 20-041 V.27ter 2400 bps Line1 20-042 V.27ter 4800 bps Line1 20-043 V.29 7200 bps Line1 20-044 V.29 9600 bps Line1 20-045 V.17 7200 bps Line1 General On/off. 90 seconds timeout 20-046 V.17 9600 bps Line1 20-047 V.17 12000 bps Line1 20-048 V.17 14400 bps Line1 20-049 V.34 2400 bps Line1 20-050 V.34 4800 bps Line1 20-051 V.34 7200 bps Line1 General On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off 20-052 V.34 9600 bps Line1 20-053 V.34 12000 bps Line1 20-054 V.34 14400 bps Line1 20-055 V.34 16800 bps Line1 20-056 V.34 19200 bps Line1 20-057 V.34 21600 bps Line1 20-058 V.34 24000 bps Line1 20-059 V.34 26400 bps Line1 20-060 V.34 28800 bps Line1 20-061 V.34 31200 bps Line1 20-062 V.34 33600 bps Line1 20-070 ISDN mode Loopback 20-071 ISDN tst mode info 1 20-072 ISDN tst mode info 0
12-005 OCT Motor
Table 20 Output codes 14 Code Displayed Name Description Energizes the exposure lamp
14-005 Exposure Lamp
Table 21 Output codes 20 Code Displayed Name Description Switches diagnostic LED 30 red Switches diagnostic LED 30 green Emits single tone 0Hz on line 1 Emits single tone 400Hz on line 1 Emits single tone 1100Hz on line 1 Emits single tone 1300Hz on line 1 Emits single tone 1650Hz on line 1 Emits single tone 1850Hz on line 1 Emits single tone 2100Hz on line 1
20-002 Diag. LED 30 Red 20-003 Diag. LED 30 green 20-010 Sngl Tone 0Hz Ln1 20-011 Sngl Tone 400Hz Ln1 20-012 Sngl Tone 1100Hz Ln1 20-013 Sngl Tone 1300Hz Ln1 20-014 Sngl Tone 1650Hz Ln1 20-015 Sngl Tone 1850Hz Ln1 20-016 Sngl Tone 2100Hz Ln1 20-017 ANSAM Ln1 20-018 CI Ln1 20-020 DTMF # Line1 20-021 DTMF * Line1
Applies a loop back of both B channels to the On/off network Provides INFO 1 signals on both B channels Provides INFO 0 signals on both B channels On/off On/off
Emits DTMF # on line 1 Emits DTMF * on line 1
On/off On/off
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dC330
Table 21 Output codes 20 Code Displayed Name Description Able to initiate activation procedures (PHACTIVATE REQUEST) primitive Switches ISDN LED 10/18 red Switches ISDN LED 10/18 green Switches SDN line relay Emits single tone 0Hz on line 2 Emits single tone 400Hz on line 2 Emits single tone 1100Hz on line 2 Emits single tone 1300Hz on line 2 Emits single tone 1650Hz on line 2 Emits single tone 1850Hz on line 2 Emits single tone 2100Hz on line 2 Emits DTMF # on line 2 Emits DTMF * on line 2 Emits DTMF 0 on line 2 Emits DTMF 1on line 2 Emits DTMF 2 on line 2 Emits DTMF 3 on line 2 Emits DTMF 4 on line 2 Emits DTMF 5 on line 2 Emits DTMF 6 on line 2 Emits DTMF 7 on line 2 Emits DTMF 8 on line 2 Emits DTMF 9 on line 2 Emits DTMF A on line 2 Emits DTMF B on line 2 Emits DTMF C on line 2 Emits DTMF D on line 2 Emits V.21 300 bps on line 2 Emits V.27ter 2400 bps on line 2 Emits V.27ter 4800 bps on line 2 Emits V.29 7200 bps on line 2 Emits V.29 9600 bps on line 2 Emits V.17 7200 bps on line 2 Emits V.17 9600 bps on line 2 Emits V.17 12000 bps on line 2 Emits V.17 14400 bps on line 2 Emits V.34 2400 bps on line 2 Emits V.34 4800 bps on line 2 General On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off Code Displayed Name
Table 21 Output codes 20 Description Emits V.34 7200 bps on line 2 Emits V.34 9600 bps on line 2 Emits V.34 12000 bps on line 2 Emits V.34 14400 bps on line 2 Emits V.34 16800 bps on line 2 Emits V.34 19200 bps on line 2 Emits V.34 21600 bps on line 2 Emits V.34 24000 bps on line 2 Emits V.34 26400 bps on line 2 Emits V.34 28800 bps on line 2 Emits V.34 31200 bps on line 2 Emits V.34 33600 bps on line 2 General On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off On/off
20-073 ISDN PH-ACT-REQ 20-074 ISDN LED 10/18 Red 20-075 ISDN LED 10/18 Grn 20-076 ISDN line relay 20-080 Sngl Tone 0Hz Ln2 20-081 Sngl Tone 400Hz Ln2 20-082 Sngl Tone 1100Hz Ln2 20-083 Sngl Tone 1300Hz Ln2 20-084 Sngl Tone 1650Hz Ln2 20-085 Sngl Tone 1850Hz Ln2 20-086 Sngl Tone 2100Hz Ln2 20-087 ANSAM Ln2 20-088 CI Ln2 20-090 DTMF # Line2 20-091 DTMF * Line2 20-092 DTMF 0 Line2 20-093 DTMF 1 Line2 20-094 DTMF 2 Line2 20-095 DTMF 3 Line2 20-096 DTMF 4 Line2 20-097 DTMF 5 Line2 20-098 DTMF 6 Line2 20-099 DTMF 7 Line2 20-100 DTMF 8 Line2 20-101 DTMF 9 Line2 20-102 DTMF A Line2 20-103 DTMF B Line2 20-104 DTMF C Line2 20-105 DTMF D Line2 20-110 20-111 20-112 20-113 20-114 20-115 20-116 20-117 20-118 20-119 V.21 300 bps Line2 V.27ter 2400 bps Line2 V.27ter 4800 bps Line2 V.29 7200 bps Line2 V.29 9600 bps Line2 V.17 7200 bps Line2 V.17 9600 bps Line2 V.17 12000 bps Line2 V.17 14400 bps Line2 V.34 2400 bps Line2
20-121 V.34 7200 bps Line2 20-122 V.34 9600 bps Line2 20-123 V.34 12000 bps Line2 20-124 V.34 14400 bps Line2 20-125 V.34 16800 bps Line2 20-126 V.34 19200 bps Line2 20-127 V.34 21600 bps Line2 20-128 V.34 24000 bps Line2 20-129 V.34 26400 bps Line2 20-130 V.34 28800 bps Line2 20-131 V.34 31200 bps Line2 20-132 V.34 33600 bps Line2
20-120 V.34 4800 bps Line2
dC330
July 2005 6-172
dC502 DADH Width Guide Calibration Procedure

Purpose
To recalibrate the DADH width guides, so that the correct document size can be determined from the analogue width guide potentiometer. Refer to dC604 for registration setup. Calibration is only necessary if: The values in the image processor NVM have not been set and are still zero. A new component has been installed to the DADH input tray. The characteristics of the potentiometer have changed.
If the calibration routine is not performed the image processor NVM values will be zero. This will force the DADH to use the average values programmed into DADH flash memory during manufacture.
Description
An A4 LEF or 8.5 x 11 LEF document is placed in the DADH input tray and the width guides adjusted to the same width as the document. The A to D value (maximum to minimum width in mm) is derived from the width guide potentiometer and the process is repeated for an A5 SEF or 8.5 x 5.5 SEF size document. The two calibration values are stored in the image processors NVM. They are passed to the DADH together with the market paper size setting whenever a Reset command is given (this instructs the DADH to set all the output ports to their default off condition and to provide an update of any NVM values including the cpm rate). If the image processor NVM values are within a valid range (Table 1) the DADH will use the two values to establish a linear equation that can be used to calculate (in mm) all the other valid document sizes.
Procedure
1. 2. 3. Enter diagnostics, GP 1. Select, Diagnostics Routines, Copier Routines, dC 502 DADH Width Calibration. Select and touch the appropriate button to select A4 or 8.5 x 11. NOTE: The market paper size setting will default the document size buttons to the relevant ISO or USA document sizes. Selection of either button will default all the displayed document sizes. 4. 5. Follow the on-screen instructions. Touch Exit when routine is completed. Table 1 DADH width range Document size A5 SEF A4 LEF 5.5 x 8.5 SEF 8.5 x 11 LEF Valid range 1 to 45 190 to 237 1 to 45 190 to 237 Nominal 31 226 17 203
July 2005 6-173
dC502
dC604 Registration Setup Procedure

Description
The dC604 routine places an internal generated scaled test pattern on the paper. NOTE: ADJ 8.2 Registration Setup contains only a reference to this diagnostic procedure. b. c. d.
NOTE: To obtain the correct scanner registration. Check that the registration on the IOT test samples is correct, Figure 2. If not correct then return to step 3. Place one of the IOT test sample on the platen glass. Compare the zones A and D on the scanner test samples, with those in Figure 3. Adjust the registration, enter the number at the point where the scale is deleted. For example. If the top of the zone A scale is deleted at the 10mm mark (10mm indicates the correct scanner registration, Figure 3) then enter 10. If the top of the zone A scale is deleted at the 5mm mark then enter 5. 6. Select Document Handler Registration and follow the UI screen prompts. a. The first three copies out will be IOT test samples which will be used as originals to make the DADH test samples. NOTE: To obtain the correct DADH registration. Check that the registration on IOT test samples is correct, Figure 2. If not correct then return to step 3. b. c. d. Place the IOT test samples in the DADH. Compare the zones A and D on the DADH test samples, with those in Figure 3. Adjust the registration, enter the number at the point where the scale is deleted. For example. If the top of the zone A scale is deleted at the 10mm mark (10mm indicates correct DADH registration, Figure 3) then enter 10mm. If the top of the zone A scale is deleted at the 5mm mark then enter 5mm. Place the IOT test samples in the DADH to enable the Save option. 7. If the correct registration can not be obtained because the registration scales are out of range or off the page. Enter dC132 NVM Initialization, select Machine Variable NVM and initialize. This will reset all of the registration values to default, return to step 3, complete all four routines. Take samples from each tray using the individual tray select button and check the lead edge and top edge registration is within specification, Figure 2. If the top edge registration is not correct on individual trays then go to step 9. The individual trays can be adjusted to compensate for any mechanical variation between the trays, which may cause an error in the top edge registration. The individual tray top edge has an adjustment range of +/-10mm with increments of 0.5mm. When saved, the adjustment will update the NVM offset value for the specific tray. To adjust the top edge registration on individual trays perform the following: a. b. Enter diagnostics GP 1. Select, Diagnostics Routines / Copier Routines / dC 604 Registration Setup Select Image Output Terminal Registration Side 1 / select the individual tray / Print Test Samples. NOTE: If the top edge of the paper aligns above the 20mm mark on zone A i.e. at 22mm. Then select +2mm to align the top edge of the paper with the 20mm mark on zone A. If the top edge of the paper aligns with the 15mm mark on zone A. Then select -5mm to align the top edge of the paper with the 20mm mark on zone A. Make the adjustments, then press Print Test Samples. When the top edge of the paper aligns with the 20mm mark on zone A, the registration is correct, Figure 2. Press Save and repeat the procedure as necessary for the other trays. c. Select Image Output Terminal Registration Side 2 and repeat the above procedure as necessary.
Purpose
To measure and adjust image to paper registration using the four routines: 1. 2. 3. 4. IOT Registration side 1 - simplex lead and top edge registration adjustment. IOT Registration Side 2 (duplex) - duplex lead and top edge registration adjustment. Scanner Registration - document glass lead and top edge registration adjustment. DADH Registration - constant velocity transport (CVT) lead edge and centre registration adjustment. Refer to dC502 DADH Width Guide Calibration. NOTE: During the scanner and the DADH registration procedures a border erase is applied to the copied test patterns. Since the test pattern has been designed for both markets regions, the size of the edge deletion will depend on the paper size: For A4 LEF paper, all edges have a 10mm deletion, but the bottom edge (Zone C on Figure 1) will measure 28mm from the edge of the paper. For 8.5 x 11 LEF paper, all edges have a 10mm deletion, but the trail edge (Zone B on Figure 1) will measure 16mm from the edge of the paper.
Initial Action
Ensure that 8.5 x 11 or A4 LEF paper is loaded in tray 1. Ensure that the ROS is secured and positioned correctly. Check that the ROS securing screw at the front of the machine is present and secure, refer to REP 6.1.
Procedure
NOTE: Always perform the IOT Registration Side 1 adjustments before performing any other registration adjustment, as the IOT Registration Side 1 adjustment affects the others. 1. 2. 3. Enter diagnostics, GP 1. Select, Diagnostics Routines, then select Copier Routines, then select dC604 Registration Setup. Select Image Output Terminal Registration Side 1, then select All Trays, then select Print Test Samples and follow the UI screen prompts. NOTE: Do not select individual trays unless directed by the documentation. a. b. Compare the zones A and D on the test samples, with those in Figure 2. Adjust the registration, enter the number on the scale at the edge of the paper. For example. If the top edge of the paper aligns with the 20mm mark on zone A (20 mm indicates correct IOT registration, Figure 2) then enter 20mm. If the top edge aligned with the 15mm mark then enter 15mm. 4. 5. Select Image Output Terminal Registration Side 2, then select All Trays, then select Print Test Samples and follow the UI screen prompts. Select Scanner Registration and follow the UI screen prompts. a. The first three copies out will be the IOT test samples, one of which will be used as an original to make the scanner test samples.
8.
9.
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July 2005 6-174
10. Make copies of the test pattern 82E2010 or 82E2020 from the DADH and document glass to check for skew. Refer to IQS 5 Skew. Use internal test prints 16 or 17 to check printer skew. Refer to IQS 5 Skew. 11. Save the new settings to the machine resident diskette, GP 5.
Top edge registration on the 20mm line
Lead edge registration on the 20mm line
Figure 2 IOT registration
Figure 1 Registration test pattern
July 2005 6-175
dC604
Top edge of the paper Lead edge of the paper
Top edge registration on the 10mm line
Lead edge registration on the 10mm line
Figure 3 Scanner and DADH registration
dC604
July 2005 6-176
dC606 Internal Print Test Patterns

Purpose
To print internal test patterns for image quality analysis.
dC640 Video Path Diagnostics

Purpose
To verify the integrity of the video path in the machine. It will enable the CSE to verify if an image quality problem is caused by electronic hardware.
Procedure
NOTE: Refer to IQ1 for information on the test patterns. 1. 2. 3. 4. 5. 6. Enter diagnostics, GP 1. Enter diagnostics Routines Enter Other Routines. Enter dC 606 Print Test Patterns. Select Image Quality Test Patterns 1 - 19. Select the Features, 1 or 2 sided and paper size. NOTE: Two sided test patters are always backed with test pattern 16, quadrille. 7. 8. 9. Select the Format, Label on or off and Border on or off. Select Saved. Touch the Start Test.
Description WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. The tests that can be performed are: 1. 2. Scanner Video Test. This test will validate the scanner PWB and the video path between the scanner module and the image processor calibration hardware. Network Controller / Image Processor Test. This test is not implemented. To exit an attempt, switch off the machine, then switch on the machine, GP 14. Enter diagnostics, GP 1. Select Diagnostics Routines, Copier Routines, dC 640 Video Path Diagnostics. The Video Path Diagnostics window will display. Select the Scanner Video Test and follow the screen instructions. If the test fails, go to the correct checkout for the speed of the machine: (32-55 ppm). Check in the sequence that follows: a. b. c. The harness from the Image processing PWB to CCD PWB, PJ110 to PJ125, PL 14.25 Item 5. Refer to Wiring Diagram 8. The harness from the Power distribution PWB to scanner PWB, PJ135 to PJ455 and PJ450, PL 14.25 Item 13. Refer to Wiring Diagram 10. Install new components as necessary: Image processing PWB, PL 3.20 Item 3. Scanner complete assembly, PL 14.20 Item 1. The CCD and PWB cannot be replaced separately without disturbing the optical alignment. (65-75 ppm). Check in the sequence that follows: a. b. c. The harness from the Image processing PWB to scanner PWB, PJ225 to PJ127 and PJ226 to PJ125, PL 14.16 Item 6. Refer to Wiring Diagram 9 The harness from the Power distribution PWB to scanner PWB, PJ135 to PJ455 and PJ450, PL 14.16 Item 7. Refer to Wiring Diagram 10. Install new components as necessary: Image processing PWB, PL 3.10 Item 3. Scanner PWB, PL 14.16 Item 8.
Procedure
1. 2. 3. 4.
10. Press Exit to return to the main diagnostic menu; select another feature or exit diagnostics. NOTE: The system administrator and key operator cannot generate print test patterns 4, 6, 7 or 8.
July 2005 6-177
dC606, dC640
dC905 TC Sensor Calibration

Purpose
To calibrate and setup the Toner Concentration Sensor. This setup is required at manufacture and after installing a new developer module, (32-55 ppm) PL 9.17 Item 2, (65-75 ppm) PL 9.15 Item 2.
Description WARNING
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. The TC sensor, located in the bottom of the developer housing, is used in the process control loop to help maintain the concentration of toner in the developer tank at the optimal level. The TC sensor needs to be calibrated by adjusting the sensor output to the required target value for a new developer toner concentration. The sensor output voltage can be adjusted to the correct level by varying the control voltage applied to the sensor. The output of the sensor depends on the: 1. 2. 3. Magnetic properties of the developer material (this is a fixed value). Applied control voltage. Developer temperature. Humidity. Enter diagnostics, GP 1. Select Diagnostics Routines, Copier Routines, dC 905 TC Sensor Calibration. Touch the Start button to start the routine, and follow the on screen instructions. Message displayed Only run this routine when a new developer package has been installed Message displayed Make sure you have cammed on the developer before starting this routine. The components listed will energize: 4. Photoreceptor drive motor. Photoreceptor erase lamp. Charge scorotron and charge grid. Developer bias voltage. Main drive motor (to rotate the developer).
Procedure
If the setup fails, a TC Sensor Setup Routine Failed message appears, go to 09-360, 09361, 09-362, 09-363 TC Sensor Failure RAP.
dC905
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GP 40 Glossary of Terms, Acronyms and Abbreviations

Refer to Table 1. Where possible unit designations as appear in ISO 1000 (International Organization for Standardization) and Xerox Standard MN2-905 have been used. All measurement appear in ISO units followed by any conversion in brackets e.g.; 22.5 mm (0.885 inches) Table 1 Term AAA ABS ACK ADF ADU AGC AHA AMCV AMF AMPV AMR AMS ANSI API APS ARP ASIC ASP ASTM ATPD AZAP B B (A) B (A) I BABT BAM BEUI Bluetooth BM BMF BootP bps BS Description Authentication, Authorisation and Accounting Automatic Background Suppression. ABSolute Acknowledge Automatic Document Feeder Automatic Duplexing Unit Automatic Gain Control Advanced Hardware Architecture Average Monthly Copy Volume Advanced Multi Function device Average Monthly Print Volume Automatic Meter Read Automatic Magnification Selection American National Standards Institute Application Programming Interface Auto Paper Selection Address Resolution Protocol. Converts an IP address to a MAC address. See RARP. Application Specific Integrated Circuit Authorized Service Provider American Standard Test Method Across The Process Direction Any Zone Any Paper Bels (applies to sound power level units) Bels (A weighted) (applies to sound power level units) Bels (A weighted) Impulse response (applies to sound power level units) British Approvals Board for Tele-Communication Bundes Anstalt fur Materialprufung BIOS Extended User Interface Wireless local area network Booklet Maker Basic Multi Function device Boot Protocol. AN IP protocol for automatically assigning IP addresses. Bits per second Behavior Specification CFR CISPR CID CIG CIS CL Click Charge COD CPHI cpm CQ CR CRU CRUM CSE CSF CSMS Term BT C CAT CB CC CCA CCA CCD CCITT CCR CD CD-ROM CDDU CDDUW CDS CED CEH&S CentreWare Description Busy Tone Celsius Customer Admin Tool Certification Bodies Copy Centre
Table 1
Cenelec Certification Agreement Customer Call Assistance Charged Coupled Device Comite Consultatif International Telegraphique et Telephonique Change Control Request Copy Darker. A copy density setting Compact Disk - Read Only Memory Controller and Drivers Delivery Unit Controller and Drivers Delivery Unit - West Coast Charge - deficient spot. A photoconductor defect that as a very small black spot (image quality parameter). Called Station Identification Corporate Environmental Heath and Safety CentreWare internet services is the embedded HTTP server application that is available on network enabled machines. It enables access to printing, faxing and scanning over the internet. Confirmation To Receive Comite International Special des Perturbations Command Identification Calling Subscriber Identification Contact Image Sensor Copy Lighter. A copy density setting Charge by copy/print rate Customer Operating Division Calls Per Hundred Installs Copies per minute Copy Quality Change Request Customer Replaceable Unit Customer Replaceable Unit Monitor Customer Service Engineer Call Service Fault Customer Satisfaction Management System
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Table 1 Term Customer Drivers Description Customer drivers are specially developed generally made with a driver toolkit. These drivers can provide a full set of features for Xerox printers. In the past, customers drivers have been provided for all major operating systems. A customer print driver is costly to develop, and does not used standard operating system components. For this reason, PPD / GPD solutions will be used in future whenever possible. Continue To Correct Contrast Transfer Function Response For Continue To Correct Clear To Send Constant Velocity Transport CentreWare Web Duplex Automatic Document Feeder (feeds documents to a different stack) Duplex Automatic Document Handler (feeds documents to bottom of existing feed stack) Database Decibel (applies to sound pressure level units) Decibels (A weighted) (applies to sound pressure level units) Decibels (A weighted) Impulse response (applies to sound pressure level units) Diagnostic code Digital Copier Device Controller, generic term for any module that acts as a image handling device e.g., SIP. Digital Copier Direct Current Digital Copier with embedded Fax card Disconnect Digital Command Signal Device Description File Dynamic Host Config Protocol (similar to BootP) Dual In Line Memory Module Deutches Institute fur Normung Dynamically Loadable Module Developing Markets Operations East (was part of RX) Developing Markets Operations West (was part of ACO) Disk Operating Systems Defects Per Hundred Machines Digital Identification Signal Direct Memory Access Developing Markets Operations Dots per inch Term DRAM DRS DSR DST DT DTC DTMF DU Dust Off EAA EBS EC ECE ECM EEC EET EHS ELOG EMC Embedded Fax EME EN EOL EOM EOP EOR EPA EPC EPROM EP-SV ERR ERU ESD ESG ESS ETP EU EUR FAX FCC Description
Table 1
Dynamic Random Access Memory Drum to Roll Spacing Data Set Ready Daylight Saving Time Dial Tone Digital Transmit Command Dual Tone Multiple Frequency Density Units Routine to return machine to pre-install state Electron Auditron Administrator Electronic Billing Service European Community External Customer Engagement Error Correction Mode. Electronic Counter Measure European Economic Community Edge Enhancement Technology Environmental Health and Safety Electronic Log Electromagnetic Compatibility A fax system included in a system device Electromagnetic Emission European Norm End Of Line End Of Message End Of Procedure End Of Retransmission Environmental Protection Agency Electronic Page Collation (memory dedicated to temporary retention of images captured from the scanner and network controller) Erasable / Programmable Read Only Memory Electronic Partnership Supervisor (kit) End Retransmission Response Engineer Replaceable Unit Electrostatic Discharge European Solutions Group Electronic Sub-System. For this machine use NC Electronic Test Pattern European Union Europe Facsimile Federal Communications Commission
CTC CTF CTR CTS CVT CWW DADF DADH DB dB dB(A) dB(A)I dC DC DC DC DC + Fax DCN DCS DDF DHCP DIMM DIN DLM DMO-E DMO-W DOS DPHM DIS DMA DMO dpi
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Table 1 Term FCD FCS FCOT FD FER FID FIF FIFO FireWire Description Facsimile Coded Data Facsimile Checking Sequence First Copy Out Time Functional Description Feature Enhancement Request Foreign Interface Device Facsimile Information Field First In First Out IEEE 1349. High speed serial communications system, comprising hardware plus protocol. Operates at 100, 200 or 400 Mbits/s, with 800 Mbits/s under development. See USB and RS-232 Software in a chip which cannot be altered On board erasable and reprogrammable non volatile memory FAX Over Internet Protocol Field Programmable Gate Array First Print Out Time Fuser Replacement Unit Frequency Shift Keying Field Service Maintenance Agreement File Transfer Protocol Failure To Train Fuji Xerox Group 3 Group Command Graphical Display Interface Group Identification Graphic Liquid Crystal Display Ground A Generic Printer Description file has a function similar to PPD files. This format was developed by Microsoft to provide a simple method to develop drivers for non-postScript printers. Standard GPD minidrivers share the same lamentations as the PPD minidrivers, but they too can be enhanced using plug-ins. GPD Minidrivers are a new technology introduced for Windows 2000 and they will also be supported Windows NT 4. In Windows 95/98, a similar, but less powerful unidriver format was used. German safety Grams per square metre Graphics User Interface High Capacity High Capacity Feeder High Capacity Stapler Stacker (3K) ICAT ICE ID IEC IEE IEEE 1284 IETF IFAX IIT IM Intlk IOT IOTC IP IPA HTTP HUI HVPS Hz IB I2C-bus Term HCSS BM HDD HDLC HFLEN HFSI HLD Description
Table 1
High Capacity Stapler Stacker Booklet Maker Hard Disk Drive High Level Data Link Control High - Frequency (random) Line - Edge Noise. image quality metric. High Frequency Service Intervals High Level Design. A document that defines the software high level design. Hyper Text Transfer Protocol Hybrid User Interface High Voltage Power Supply Hertz InBoard Inter Integrated Circuit bus. This provides a simple bidirectional 2-wire bus for efficient inter-IC control. All I2C-bus compatible devices incorporate an interface which allows them to communicate directly with each other via the I2C-bus. Internal Customer Acceptance Test Internal Customer Engagement Identification International Electrotechnical Commission Institute of Electrical Engineers Parallel port communication Internal Engineering Task Force Internet Fax Image Input Terminal Interim Maintenance Interlock Image Output Terminal Image Output Terminal Controller (IOT PWB, LVPS and HVPS). Sometimes referred to as the Power and Control Assembly. Internet Protocol Image Processing Accelerator. Used by the machine scanning services to convert scanned images to a standard format e.g. for scan to file / scan to E-mail for network transmission. Incremental Preventative Maintenance Images per minute Internet Printing Protocol Image Processing Service Image Processing System Internetwork Protocol eXchange Image Quality Infra Red General Procedures & Information
firmware FLASH FOIP FPGA FPOT FRU FSK FSMA FTP FTT FX G3 GC GDI GI GLCD GND GPD Minidrivers
IPM IPM IPP IPS IPS1 IPX IQ IR
GS gsm GUI HC HCF HCSS
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Table 1 Term ISDN ISIL ISO ITP ITTCC ITU -T JBA JBIG jitter JPEG kg kHz Kill All KO LAA LAN LCD LCDM LCS LCSS LDAP LE LED LEF LEISUS LG LOA lpi LSI LT LVPS Lwr LUI m MAC Address Description Integrated Services Digital Network / International Standard Data Network Inter and Side Image Lamp International Standards Organisation Internal Test Pattern International Telegraph and Telephone Consultative Committee International Telecommunications Union - Telecommunication Job Based Accounting (Network Accounting) Joint Bi-Level Image Experts Group file interchange format A line of missing or corrupted information in the fast scan direction. Joint Photographic Experts Group file interchange format kilogram kilohertz Routine to return all NVM, including protected NVM, to a virgin state. Factory use only Key Operator Local Area Addressing Local Area Network Liquid Crystal Display Liquid Crystal Display Module Line Conditioning Signal Low Capacity Stapler Stacker Lightweight Directory Access Protocol (allows sharing of corporate phone book information) Lead edge Light Emitting Diode Long Edge Feed Low End Interface Unsolicited Status-B Legal Load Object Attributes Lines per inch Large Scale Integration Letter Low Voltage Power Supply Lower Local user Interface metre Media Access Code. This is the basic, unique identifier of a networked device. An incoming message is analysed and an address in another form, such as an IP address, is resolved by a lookup table to a MAC address. The message is then directed to, and accepted by the equipment thus identified. It is the burnt-in, hardware address of a NIC. MPS MR MRD MRC MSG ms MSI MSO MX N NASG-N NASG-S nC NC NC NCR NCU NDS NDS Context NDS Tree Moire Term MB Mb MCF MF MFLEN MH MIB MJ mm MMC MMR MN Modem Description
Table 1
Megabyte (one MB = 1,048,576 bytes = 1024 kilobytes). Mail Box Mega bit (one million bits) Message Confirmation Multifunction Mid - Frequency (random) Lines - Edge Noise Modified Huffman Machine Information Block. SNMP database element Modular Jack millimetre Microsoft Management Console Modified Modified Read compression Multi - National MOdulator/DEModulator. Hardware unit that converts the one and zero binary values from the computer to two frequencies for transmission over the public telephone network (modulation). It also converts the two frequencies received from the telephone network to the binary values for the computer (demodulation). Image quality defect caused by interference between patterned originals and the digital imaging process. Moire patterns are repetitive and visible as bands, plaids or other texture. Multi-Page Signal Modified Read compression Machine Resident Diskette Modified Read Compression Management Steering Group millisecond Multi-Sheet Inserter Mixed Size Originals Modi Xerox Newton North American Solutions Group (equivalent to XCI) North American Solutions Group (equivalent to USCO) nanoCoulomb Network Controller (equivalent to ESS). Normal Contrast. Copy contrast setting No Copying Required Network Control Unit NetWare Domain Services or Novell Directory Services NetWare Domain Services Context NetWare Domain Services Tree
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Table 1 Term NetBEUI Description NetBIOS Extended User Interface. A network device driver or transport protocol that is the transport driver supplied with LAN Manager. It can bind with as many as eight media access control drivers. Network Basic Input / Output System. Software developed by IBM that provides the interface between the PC operating system, the I?O bus, and the network. Since its design, NetBIOS has become a de facto standard. Next Generation Infrastructure (new files and mail servers) Network Interface Card. Converts the data to a form suitable for transmission and reception. Uses ARP and RARP. Newton metre Noise, Ozone, Heat, Airflow and Dust Printer configuration Normal Sharpness. Copy sharpness setting Non-Standard Facilities Command Non-Standard Facilities Non-Standard Set-Up Network. The SESS and CentreWare development team based in Rochester NY. This group is now named CDDU. Non-Volatile Memory Open Architecture Out Board Offsetting Catch Tray Original Equipment Manufacturer On Going Maintenance Operating Company Online support Assistant Office Systems Component Group Photoreceptor Private Automatic Branch Exchange Personal Computer Personal Computer Fax Peripheral Component Interface Personal Computer Interface Printer Control Language Personal Computer Memory Card International Association Process Direction Adobe Acrobat Portable Document Format Page Description Language Product Delivery Team Picture Data (Pixel) Paper Feed Module PPHI ppm PPR pps PPS PR PRI-EOM PRI-EOP PRI-MPS PSM1 PSM 3 PS PSTN PSW PPD Minidrivers Term PHI PIN PIN ping PIP PJL PMC POPO POO or P of O POST PPC PPD Description per Hundred Installs
Table 1
Procedural Interrupt Negative Personal Identification Language Packet InterNet Groper. Tool to test connections between nodes by sending and returning test data. Procedural Interrupt Positive Printed Job Language. Hewlett Packard page description language. Programme Management Committee Power Off Power On Principles of Operation Power On Self Test Power PC. A EPROM manufacturer Postscipt Printer Description. A PPD file is a simple formatted text file that contains a description of the printers features and the corresponding PostScipt code needed to activate each feature. Apple LaserWrite drivers and application programs such as Adobe PageMaker can use PPD files. With a OOD file, many of the printing features of a network printer can be made available to users. However advanced features such as LAN Fax, Accounting and Exception Page Programming cannot be provided. PPD minidrivers are available in Windows operating systems (from Windows 95 onwards). With these, a Xerox - supplied PPD file is used in conjunction with an operating system supplied driver ton create a PostScript driver tailored for a specific device. In windows 95/98, a driver provided by this method has lamentations and not all devices features can be made available to the user. With Windows NT 4 and Windows 2000, it is possible to make more features available by using a user interface rendering plug - in. In this document, if the driver is to be provided with If no plug-ins are provided, then it is called a standard minidriver. Problems Per Hundred Installs Prints per minute / Parts Per Million Partial page Request Partial Page Signal / pulses per second Product Performance Specification Photo-Receptor Procedure Interrupt-EOM Procedure Interrupt-EOP Procedure Interrupt-MPS Power Save Mode 1 (low power mode) Power Save Mode 3 (sleep mode) Post Script Private Switched Telephone Network Portable Service Workstation
NetBIOS
NGI NIC Nm NOHAD NP NS NSC NSF NSS NSSD NVM OA OB OCT OEM OGM OpCo OSA OSCG P/R PABX PC PC Fax PCI PCI PCL PCMCIA PD PDF PDL PDT Pels PFM
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Table 1 Term PTT PVC PVT PWB PWS QIT RAM RARP Description Post, Telephone, Telegraph (national public utilities) Poly Vinyl Chloride Product Verification Test Printed Wiring Board Portable Work Station Quality Improvement Team Random Access Memory Reverse Address Resolution. Reverse of ARP. Converts a MAC address to an IP address. The document centre resolves its address using RARP. See also MAC, NIC and ARP. Ring Back Tone Remote Customer Assistance Remote Data Transfer Reduction / Enlargement Ringer Equivalence Number Request for comment. An IETF standard reference. Remote Procedure Call Relative humidity Remote Interactive Communications Raster Input Scanner A card that increases the number of PCI slots. Phone type network connector Requirements Management Root Mean Square (AC value) Receive Not Ready Regional Operations Receive Not Ready Raster Output Scanner Receive Ready Requirements Review Board Series of standards for serial communication of data by wire. RS-232 operates at 20 kbits/s, RS-423 operates at 100 kbits/s, RS-422 and RS485 operate at 10 Mbits / s. See FireWire and USB. Retrain Negative Retrain Positive Request To Send Receive Systems Administration Solid Area Density Systems Administration Key Operator SMP1 SPAR SNMP Snr SOD SPL SPP spi SPID SQA SR SRAM SEF SESS SIM SIP SIR Sixth Sense SLP SM SMB SAF SAP SAR SCD SCM SCN SCR SCSI SCT S/D SDK SDP SDR SDRAM Server Fax Term SAP Description
Table 1
Service Advertising Protocol. a network device will broadcast its capabilities onto the network at a defined intervals. Safety Service Advertising Protocol Semi-Active Retard feeder Software Compatibility Database Software Configuration Management Specification Change Notice Software Change Request Small computer Systems Interface Simple Catch Tray Shut Down Software Development Kit Software Development Plan Shut Down Rate Static Dynamic Remote Access Memory A fax system that uses a remote Fax server. Faxes transmit as a Scan to File job sent to the server. Fax receive as print jobs submitted to the Connection Device. Short Edge Feed Strategic Electronic Sub-System Scanner Input Module Scanning and Image Processing Standard Image Reduction A single device and group management tool Service Location Protocol (finds servers) Scheduled Maintenance Server Message Block. Microsoft Server / Client Communications protocol Service Maintenance Pack 1 (contains a software package) Software Problem Action Request Simple Network Management Protocol Sensor System Operating Description Sound Pressure Level Short Paper Path Spots per inch Service Profile Identification Software Quality Assurance Service Representative Static Random Access Memory
RBT RCA RDT R/E REN RFC RPC RH RIC RIS Riser PWB RJ 45 RM RMS RNR RO RNR ROS RR RRB RS-232, RS-423, RS-422, RS-485 RTN RTP RTS Rx SA SAD SAKO
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Table 1 Term SRC SS or S/S ST STP SW SW or S/W SWL system kernel T&M TAR TBC TBD TCP / IP TE Template TC TCF TEI TIFF TIFF FX TIFFX TP TPM TRC TRN TSH TSI TTY TUI Tx UGD UART UDP UI UK UM UMR URL Description Software Requirements Sub System System Terminal Device. Multi-functional device as defined by Energy Star (includes DC / NC and DC / NC / Fax) Standard Test Pattern Switch Software Sound Power Level Minimal operating system Time and Materials Take away Roll To Be Confirmed To Be Defined Transmission Control Protocol / Internet Protocol Trail Edge A collection of Scan to File attributes that can be conveniently re-used. Toner Concentration Training Check Field Terminal Endpoint Identifier Tagged Image File Format TIFF Fax eXtended Tagged Image File Format - for internet FAX Test Point Technical Programme Manager Toner Reproduction Curve Train Technical Service Hours Transmit Subscriber Identification Teletype Terminal Textual User Interface Transmit An upgrade file, i.e. filename.ugd Universal Asynchronous Receiver Transmitter User Datagram Protocol User Interface (display screen) United Kingdom Unscheduled Maintenance Unscheduled Maintenance Rate Universal Resource Locator USCO UTP V.17 / V.29 / V.34 VALO VAR VDE VGA VOIP WC WC + PS WCP WEB UI WINS XAP XCL XCMI XE XI XL XLA XOG XRU XSA XUL Term USB Description
Table 1
Universal Serial Bus. High speed successor to parallel port for local device communications. Operates at 12 Mbits / s. See FireWire and RS-232. United States Customer Operations Unsheilded Twisted Pair Modem standards Value Added Logistic Organisation Value Added Reseller Verband Deutscher Elektrotechniker Video Graphics Array Voice Over Internet Protocol WorkCentre WorkCentre + PostScript print drivers WorkCentre Pro CentreWare Internet Services Window Internet Name Service Xerox Asia Pacific Xerox Canada Limited Xerox Common Management Interface Xerox Europe Xerox Initiated Xerox Limited Xerox Latin America Xerox Office Group Xerographic Replacement Unit Xerox Standard Accounting Xerox Unique Login enables use of the xerox corporate directory
Transmissive LCD Liquid Crystal Display lit from the back
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GP 40
GP 40
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Tags
Purpose
To provide a list of all the tag numbers used together with a description of each of the machine modifications.
The HCSS module. Undock the HCSS and the Mod / Tag plate is located on the metal panel under the docking latch. The HCSSBM module. Undock the HCSSBM and the Mod / Tag plate is located on the metal panel under the docking latch. The Network controller. Remove the network controller from the machine and the Mod / Tag plate is located on the front cage, PL 16.10 Item 6. Embedded Fax. The Mod / Tag plate is located on the safety cover, PL 20.10 Item 1.
Description
Each modification to the system is assigned a unique tag number. This section of the service documentation contains a listing and brief description of all change tags. It also references the diagnostic routine, dC111 Tag Matrix, used to access, enter, store and retrieve hardware and software upgrade information contained in the machine's NVM. Change tags listed in this section are listed by machine module. The module to which the tag relates is identified by the tag prefix letter, for example; Tag F048 applies to the Finisher - module. The module prefixes are: Processor module - 001 to 250 (no prefix). DADH module - D001 to D050. Finisher (LCSS) module - F001 to F050. Finisher (HCSS) module - H001 to H050. Finisher (HCSS BM) module - B001 to B050. Network controller - N001 to N050 Fax - X001 to X050.
Classification Codes
The Class or Classification code can be explained as follows: Table 1 Classification codes NASG XE code code Description M R O S N 1 2 3 4 4 5 6 Safety: Install this tag immediately. Mandatory: Install this tag at the next opportunity. Repair: Install this tag as a repair, at the failure of a component. Optional: Install as a customer option or a field engineering decision. Situational: Install as the situation demands. Manufacturing: Cannot be installed in the field. Refurbishing only.
Tag Information
Information that may be included with each tag item is as follows: Tag - gives the control number for the tag. Class - gives the classification codes as listed in Table 1. Use - indicates the multinational operating markets affected by the modification. Manufacturing Serial Number - gives the serial number of the factory built machines with the modification installed. Purpose - gives a brief description of the modification. Name - gives the name of the part or modification. Kit Number - gives the part number of the kit or part required to install the modification. Reference or Parts List On - indicates the parts list where the kit or modification part can be found.
Mod / Tag Plate Location

The Processor module. Open the front door and the Mod / Tag plate is located on the left side of the main machine frame. The DADH module. DADH. Lift up the DADH and the Mod / Tag plate is located on the rear of the
The 1K LSCSS module. Undock the 1K LCSS and the Mod / Tag plate is located on the docking plate. The 2K LCSS module. Undock the LCSS and the Mod / Tag plate is located in the base pan of the LCSS.
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Tags
Processor Tags TAG: 002

CLASS: NAME: PURPOSE: KIT NUMBER: PARTS LIST ON: (32-55 ppm) PL 10.14, (65-75) PL 10.12. 4 Gravity Finger it To change the gravity finger on the inverter assembly to improve the paper feed when using 8.5 inch paper
DADH Tags TAG: None issued

CLASS: NAME: PURPOSE: KIT NUMBER: PARTS LIST ON: XX 5
TAG:
CLASS: NAME: PURPOSE:
003
4 HCF Multifeed Kit To add two modified retard clips to each tray to prevent multifeeds. PL 7.15 Item 25
KIT NUMBER: PARTS LIST ON:
TAG:
004
4 Tray 1 and Tray 2 multifeed Kit To reduce multifeeds and to add a ramp on the end of the feeder to prevent damage to the feeder. PL 8.26 Item 14
Processor Tags, DADH Tags
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Finisher (2K LCSS) Tags TAG: F001

CLASS: NAME: PURPOSE: KIT NUMBER: PARTS LIST ON: 5 New LCSS graphic labels New jam clearance instructions None None
TAG:
F005
5 LCSS elevator motor encoder sensor. A new sensor with an improved response time. None PL 11.10 Item 11
TAG: TAG:
CLASS: NAME: PURPOSE: KIT NUMBER: PARTS LIST ON:
F006
4 LCSS hole punch field repair kit. To implement an adjustment for the LCSS hole punch. 604K21620 PL 11.6
F002
5 LCSS tamper arms and exit sensor timing To improve stacking performance None PL 11.10, PL 11.16, PL 11.18
TAG: TAG:
CLASS: NAME: PURPOSE: KIT NUMBER: PARTS LIST ON:
F007
5 LCSS rear frame cutout modified. Change to the cutout in the rear frame to accommodate all configurations of hole punches -
F003
5 LCSS entry guide cover change Improve performance None PL 11.24 Item 5
TAG:
F004
5 LCSS noise reduction kit Reduction of operational noises None PL 11.16, PL 11.23
TAG:
F008
4 LCSS legal 2 hole enable kit. For use on machines with TAG F007 installed. TAG F008 moves the position of the punch sensor Q11-110. All types of hole punch (2 hole, 3 hole, 4 hole, Swedish and Legal SEF) are compatible with TAG F008. 604K22010 PL 31.10 Item 6, PL 11.6
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TAG:
F009
4 Sharp edges removed from area 5 (safety) To make safe the customer interaction area around the hole punch. -
Finisher (1K LCSS) Tags TAG: None issued

TAG:
F010
4 20 ohm tamper motor To eliminate the tamper motor from stalling. PL 11.16
TAG:
F011
4 Re-routed harness To improve the routing of the staple harness by using a longer harness. -
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Finisher (HCSS) Tags TAG: H002

CLASS: NAME: PURPOSE: 5 Compiler carriage kickers The kicker eyelet wears out prematurely. Grease the kicker pivots and eyelet where the spring makes contact. Apply Molykote EM-D110 grease to the pivots and the eyelet. PL 11.49 Item 15
Finisher (HCSSBM) Tags TAG: None issued

TAG:
H004
1 Lower exit gate interlock switch (S11-305B) The actuation of the lower exit gate interlock switch is not reliable. This could result in customer injury. The new switch has a stronger actuator. PL 11.54 Item 2
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Finisher (HCSS) Tags, Finisher (HCSSBM) Tags
Network Controller Tags TAG: N002

CLASS: NAME: PURPOSE: KIT NUMBER: PARTS LIST ON: PL 31.12 Item 1 4 PostScript Option Kit To upgrade a Workcentre machine with updated PostScript software
Fax Tags TAG: None issued

Network Controller Tags, Fax Tags
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7 Wiring Data
Plug Jack Locations
PJ Locations.................................................................................................................... 7-3 7-27
Wiring Diagrams
Wiring Diagrams..............................................................................................................
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Wiring Data
Wiring Data
July 2005 7-2
PJ Locations
PJ Location Tables
To locate a PJ, go to the appropriate table. PJ1 to PJ49, Table 1. PJ50 to PJ99, Table 2. PJ100 to PJ149, Table 3. PJ150 to PJ199, Table 4. PJ200 to PJ249, Table 5. PJ250 to PJ299, Table 6. PJ300 to PJ349, Table 7. PJ350 to PJ399, Table 8. PJ400 to PJ449, Table 9. PJ450 to PJ499, Table 10. PJ500 to PJ599, Table 11.
25. LVPS, Figure 6 26. Main Drive PWB, Figure 4 27. Network controller, Figure 14 28. Power and control module, Figure 5 29. Power Distribution PWB, Figure 9 30. Riser PWB, Figure 11 31. ROS, Figure 33 32. Scanner PWB, Figure 12 33. Tray 1 and 2 control PWB, Figure 2 34. UI PWB (part of the user interface assembly), Figure 24. 35. Xerographic module, Figure 35
Table 1 PJ1 to PJ49 PJ number PJ location figure PJ location IOT PWB 1K LCSS PWB IOT PWB 1K LCSS PWB IOT PWB 1K LCSS PWB IOT PWB 1K LCSS PWB IOT PWB 1K LCSS PWB IOT PWB 1K LCSS PWB IOT PWB 1K LCSS PWB IOT PWB 1K LCSS PWB IOT PWB 1K LCSS PWB IOT PWB IOT PWB 1K LCSS PWB 1K LCSS PWB IOT PWB 1K LCSS PWB 1K LCSS PWB Power and control assembly / LVPS 1K LCSS PWB Wiring diagram WD 4 WD 32 WD 4 WD 32 WD 4 WD 32 WD 5 WD 32 WD 5 WD 32 WD 6 WD 32 WD 6 WD 33 WD 4 WD 33 WD 6 WD 33 WD 6 WD 3 WD 33 WD 33 WD 7 WD 34 WD 34 WD 1 WD 34
Location Figures for PWB Connectors and In-line Connectors

NOTE: Part list references are given with each figure. 1. 2. 3. 4. 5. 6. 7. 8. 9. BM PWB, Figure 15 DADH PWB, Figure 8 Carriage PWB, Figure 25. CCD PWB, Figure 31. Duplex motor driver PWB, Figure 28. Embedded Fax PWB, Figure 26. Exposure lamp inverter, Figure 13 Firewire PWB, Figure 27. Foreign Interface PWB, Figure 17
1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 11 12 13 14 14 15 16 16
Figure 1 Figure 32 Figure 1 Figure 32 Figure 1 Figure 32 Figure 1 Figure 32 Figure 1 Figure 32 Figure 1 Figure 32 Figure 1 Figure 32 Figure 1 Figure 32 Figure 1 Figure 32 Figure 1 Figure 1 Figure 32 Figure 32 Figure 1 Figure 32 Figure 32 Figure 5 / Figure 6 Figure 32
10. Fuser module, Figure 34 11. HCF Control PWB, Figure 3 12. HCSS PWB, Figure 16 13. HVPS, Figure 30. 14. IOT PWB, Figure 1 15. Image processing PWB, Figure 10 16. In-line connectors PJ 40 and PJ 44, Figure 20 17. In-line connector PJ 49, Figure 19 18. In-line connector PJ 63, Figure 18 19. In-line connector PJ 75, Figure 23. 20. In-line connector PJ 93, Figure 21 21. In-line connector PJ 152, Figure 22. 22. Inverter motor driver PWB, Figure 29. 23. LCSS PWB 1K, Figure 32 24. LCSS PWB 2K, Figure 7
July 2005 7-3
Wiring Data
PJ Locations
Table 1 PJ1 to PJ49 PJ number PJ location figure 17 17 18 19 21 22 23 24 25 26 27 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Figure 5 / Figure 6 Figure 32 Figure 5 / Figure 6 Figure 5 / Figure 6 Figure 5 Figure 5 Figure 5 Figure 5 Figure 5 / Figure 6 Figure 1 Figure 1 Figure 1 Figure 1 Figure 20 Figure 20 Figure 29 Figure 19 PJ location Power and control assembly / LVPS 1K LCSS PWB Power and control assembly / LVPS Power and control assembly / LVPS Wiring diagram WD 1 WD 34 WD 1 WD 1 PJ number PJ location figure 56 57 58 59 63 64 67 68 69 70 71 72 73 74 75 76 91 93 95 96 97 Figure 18 Figure 1 Figure 23 Figure 28 Figure 21 -
Table 2 PJ50 to PJ99 PJ location Left hand door interlock Waste toner door switch Bypass width sensor Bypass empty sensor In-line connector IOT PWB Bulkhead connector (yellow) tray 2 Bulkhead connector (black) tray 1 Tray 1 paper feed assembly Tray 1 paper feed assembly Tray 1 feed head assembly Tray 2 paper feed assembly Tray 2 paper feed assembly Tray 2 feed head assembly In-line connector on toner dispense module Paper path fan thermistor (65 - 75 ppm) Duplex motor driver PWB Toner dispense motor Toner cartridge drive motor Low toner sensor Wiring diagram WD 6 WD 6 WD 6 WD 6 WD 12 WD 7 WD 13 WD 12 WD 12 WD 12 WD 12 WD 13 WD 13 WD 13 WD 6 WD 7 WD 5 WD 6 WD 6 WD 6
Power and control assembly bulkhead WD 1 Power and control assembly bulkhead WD 1 Power and control assembly bulkhead WD 1 Power and control assembly Power and control assembly / LVPS IOT PWB IOT PWB IOT exit sensor Wait sensor Duplex sensor IOT PWB Registration sensor IOT PWB Bypass feed solenoid Registration clutch Inverter nip solenoid Inverter path solenoid In-line connector on duplex transport Erase lamp Photoreceptor fan Vacuum transport fan WD 2 WD 2 WD 3 WD 3 WD 5 WD 5 WD 5 WD 7 WD 5 WD 7 WD 6 WD 5 WD 5 WD 5 WD 5 WD 5 WD 1 WD 5
In-line connector on developer module WD 6
Table 3 PJ100 to PJ149 PJ number PJ location figure 100 101 101 102 103 104 105 106 Figure 34 Figure 11 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 PJ location Fuser drawer connector Riser PWB Image processing PWB Image processing PWB Image processing PWB Image processing PWB Image processing PWB Image processing PWB Image processing PWB Image processing PWB Image processing PWB Image processing PWB Image processing PWB Wiring diagram WD 2, WD 7 WD 8 WD 8 WD 8 WD 8 WD 8 WD 4 WD 10 WD 8 WD 8 WD 8 WD 8 WD 8
In-line connector on registration trans- WD 5 port Inverter motor driver PWB Developer temperature sensor Waste bottle full sensor In-line connector WD 5 WD 6 WD 6 WD 5 Ambient temperature / humidity sensor WD 6
Table 2 PJ50 to PJ99 PJ number PJ location figure 50 55 55 Figure 28 Figure 29 Figure 30 PJ location Duplex motor Inverter motor driver PWB HVPS Wiring diagram WD 5 WD 5 WD 7
107 108 109 110 116
Wiring Data
PJ Locations
July 2005 7-4
Table 3 PJ100 to PJ149 PJ number PJ location figure 116 117 117 118 119 120 121 122 122 125 125 127 130 131 132 133 134 135 137 138 141 142 144 146 147 148 149 Figure 17 Figure 17 Figure 10 Figure 10 Figure 10 Figure 33 Figure 33 Figure 33 Figure 33 Figure 31 Figure 12 Figure 12 Figure 24 Figure 9 Figure 9 Figure 9 Figure 9 Figure 9 Figure 9 Figure 9 Figure 34 Figure 35 Figure 4 Figure 4 Figure 4 Figure 4 Figure 4 PJ location Foreign interface PWB Foreign interface PWB Image processing PWB Image processing PWB Image processing PWB ROS ROS ROS (32 - 55 ppm) ROS (65 - 75 ppm) CCD PWB Scanner PWB Scanner PWB User interface Assembly Power distribution PWB Power distribution PWB Power distribution PWB Power distribution PWB Power distribution PWB Power distribution PWB Power distribution PWB Fuser CRUM connector Main drive PWB Main drive PWB Main drive PWB Main drive PWB Main drive PWB Wiring diagram WD 8 WD 8 WD 8 WD 1 WD 4 WD 8 WD 9 WD 8 WD 9 WD 9 WD 10 WD 2 WD 10 WD 10 WD 10 WD 10 WD 10 WD 10 WD 4 WD 4 WD 4 WD 4 WD 4 WD 4 200 201 202 203 Table 4 PJ150 to PJ199 PJ number PJ location figure 151 151 151 151 151 152 153 154 155 Figure 4 Figure 5 Figure 5 Figure 5 Figure 5 Figure 22 Figure 4 Figure 11 PJ location Main drive PWB Power and control module 1K LCSS communication harness 2K LCSS communication harness HCSS communication harness In-line connector Ozone fan Main drive PWB Riser PWB Wiring diagram WD 4 WD 3 WD 3 WD 3 WD 3 WD 8, WD 10 WD 4 WD 4 WD 10 204 205 216 217 218 219 220 221 222 225 226 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 Figure 10 PJ number PJ location figure 156 156 157 157 181 183 184 186 187 188 189 190 191 192 193 194 195 196 197 198 199 Figure 11 Figure 27 Figure 11 Figure 26 Figure 8 Figure 8 Figure 8 Figure 8 Figure 8 Figure 8 Figure 8 Figure 8 -
Table 4 PJ150 to PJ199 PJ location Riser PWB Firewire PWB Riser PWB Embedded Fax PWB DADH PWB DADH PWB DADH PWB DADH PWB DADH PWB DADH PWB DADH PWB DADH PWB In-line connector DADH registration sensor DADH width sensor DADH length sensor 2 DADH length sensor 1 DADH exit sensor DADH take away sensor DADH CVT sensor Document present sensor Wiring diagram WD 8 WD 8 WD 8 WD 8 WD 11 WD 11 WD 11 WD 11 WD 11 WD 10 WD 11 WD 11 WD 11 WD 11 WD 11 WD 11 WD 11 WD 11 WD 11 WD 11 WD 11
Xerographic module CRUM connector WD 4
Table 5 PJ200 to JP249 PJ number PJ location figure PJ location DADH feed sensor DADH feed solenoid DADH feed clutch DADH CVT motor DADH feed motor In-line connector Image processing PWB jumper Image processing PWB Image processing PWB memory slot Image processing PWB Image processing PWB memory slot Image processing PWB memory slot Image processing PWB jumper Image processing PWB Image processing PWB Wiring diagram WD 11 WD 11 WD 11 WD 11 WD 11 WD 11 WD 9 WD 9 Wiring Data
July 2005 7-5
PJ Locations
Table 5 PJ200 to JP249 PJ number PJ location figure PJ location 227 228 245 Figure 10 Figure 10 Figure 17 Image processing PWB Image processing PWB Foreign interface PWB Wiring diagram WD 8 WD 8 PJ number PJ location figure 380 381 382 383 384 Table 6 PJ250 to PJ299 PJ number 290 291 292 PJ location figure PJ location Figure 13 Figure 13 Exposure lamp inverter Full width array Exposure lamp inverter Wiring diagram WD 15 WD 16 WD 15 385 390 391 392 393 394 395 396 Table 7 PJ300 to PJ349 PJ number PJ location figure PJ location 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 Figure 7 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB 2K LCSS PWB Wiring diagram WD 17 WD 17 WD 17 WD 17 WD 17 WD 17 WD 18 WD 18 WD 18 WD 19 WD 19 WD 19 WD 19 WD 20 WD 20 WD 20 WD 20 WD 20 WD 20 PJ number 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 Table 8 PJ350 to PJ399 PJ number PJ location figure 350 Wiring Data PJ location Offline staple PWB Wiring diagram WD 19 418 419 420 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 25 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 397 398 399 Figure 2 Figure 2 Figure 2 Figure 2 Figure 2 Figure 2 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3 Figure 3
Table 8 PJ350 to PJ399 PJ location Tray 1 and 2 control PWB Tray 1 and 2 control PWB Tray 1 and 2 control PWB Tray 1 and 2 control PWB Tray 1 and 2 control PWB Tray 1 and 2 control PWB HCF control PWB HCF control PWB HCF control PWB HCF control PWB HCF control PWB HCF control PWB HCF control PWB HCF control PWB HCF control PWB HCF control PWB Wiring diagram WD 1 WD 12 WD 6 WD 12 WD 12 WD 13 WD 14 WD 14 WD 14 WD 14 WD 12 WD 14 WD 14 WD 14 WD 14 WD 14
Table 9 PJ400 to PJ449 PJ location figure PJ location Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB Carriage PWB HCSS PWB HCSS PWB HCSS PWB (not used) HCSS PWB HCSS PWB HCSS PWB Wiring diagram WD 24 WD 26 WD 26 WD 26 WD 26 WD 26 WD 26 WD 27 WD 27 WD 25 WD 23 WD 25 WD 27 WD 27 WD 22 WD 22 WD 22 WD 22 WD 23
PJ Locations
July 2005 7-6
Table 9 PJ400 to PJ449 PJ number 421 422 423 424 425 426 427 428 429 431 432 433 434 435 438 440 PJ location figure PJ location Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 Figure 16 HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB HCSS PWB (not used) In-line connector In-line connector Wiring diagram WD 23 WD 23 WD 23 WD 23 WD 24 WD 24 WD 24 WD 24 WD 24 WD 25 WD 25 WD 25 WD 25 WD 22 WD 22
Table 10 PJ450 to PJ499 PJ number PJ location figure PJ location 464 465 469 470 471 472 474 475 476 480 481 482 483 484 485 486 487 488 489 493 Wiring diagram WD 10 WD 10 WD 31 WD 16 WD 15 WD 15 WD 15 WD 10 WD 15 WD 15 WD 30 WD 15 WD 15 WD 22 WD 22 WD 15 WD 15 WD 22 WD 22 WD 30 510 530 531 532 551 552 553 554 555 556 557 Figure 15 Figure 15 Figure 15 Figure 15 Figure 15 Figure 15 Figure 15 Table 11 PJ500 to PJ599 Connection PJ location figure PJ location BM eject sensor In-line connector Paper path cooling fan 1 Paper path cooling fan 2 BM PWB BM PWB BM PWB BM PWB BM PWB BM PWB BM PWB Wiring diagram WD 29 WD 7 WD 7 WD 7 WD 28 WD 28 WD 28 WD 28 WD 29 WD 29 WD 29 Wiring Data 493 494 494 495 496 Figure 13 Exposure lamp inverter In-line connector Off line staple switch Carriage upper limit switch Compiler carriage elevator motor Carriage lower limit switch Bin 1 elevator motor Bin 1 lower limit switch Bin 1 empty sensor Bin 2 empty sensor Diverter solenoid Hole punch motor Entry sensor Hole punch home sensor Top exit sensor Bin 0 90% full sensor Top bin interlock sensor Top cover interlock sensor Chad bin level sensor In-line connector In-line connector (off line stapler) In-line connector In-line connector (off line stapler) OCT module PWB Punch sensor Wiring diagram WD 30 WD 15 WD 24 WD 22 WD 22 WD 22 WD 23 WD 23 WD 22 WD 22 WD 23 WD 23 WD 23 WD 23 WD 23 WD 23 WD 23 WD 23 WD 23 WD 23 WD 24 WD 23 WD 24 WD 21 WD 23
Table 10 PJ450 to PJ499 PJ number PJ location figure PJ location 450 450 451 451 452 453 454 455 456 457 458 459 460 460 461 461 462 462 463 463 Figure 31 Figure 12 Figure 31 Figure 12 Figure 12 Figure 12 Figure 12 Figure 12 Figure 12 Figure 12 Figure 12 Figure 13 CCD PWB Scanner PWB CCD PWB Scanner PWB Scanner PWB Scanner PWB Scanner PWB Scanner PWB Scanner PWB Scanner PWB Scanner PWB Input module angle sensor Scan carriage home sensor Bin 1 offset motor Bin 1 offset motor Document size sensor 1 Document size sensor 2 Bin 2 offset motor Bin 2 offset sensor Exposure lamp inverter
July 2005 7-7
PJ Locations
Table 11 PJ500 to PJ599 Connection PJ location figure PJ location 558 559 560 561 562 563 565 566 567 568 570 571 572 573 574 575 576 577 578 579 580 581 582 583 584 585 586 587 590 591 596 597 Figure 15 Figure 15 Figure 15 Figure 15 Figure 15 Figure 15 BM PWB (not used) BM PWB BM PWB BM PWB (not used) BM PWB (not used) BM PWB (not used) BM flapper motor BM backstop guide home sensor BM tamper 1 home sensor BM paper present sensor BM Bin 2 90% full sensor BM stapler head carrier closed sensor BM crease blade home sensor BM crease roll gate home sensor BM crease roll motor encoder sensor BM Bin 2 converter belts drive motor BM in-line connector BM in-line connector BM in-line connector BM in-line connector BM stack hold solenoid BM stack hold solenoid BM Bin 2 BM entry sensor Wiring diagram WD 29 WD 29 WD 29 WD 29 WD 29 WD 29 WD 29 WD 28 WD 28 WD 28 WD 28 WD 29 WD 29 WD 28 WD 28 WD 28 WD 29 WD 29 WD 29 WD 28
BM crease blade motor encoder sensor WD 28
BM SH1 staples low switch (staple head WD 28 1) BM SH1 staples low switch (staple head WD 28 2) BM flapper home sensor BM in-line fuse PWB BM in-line fuse PWB BM in-line connector BM in-line connector WD 28 WD 29 WD 29 WD 29 WD 29
Wiring Data
PJ Locations
July 2005 7-8
IOT PWB Location; PL 1.10 Item 2. NOTE: PJ33 is only used on 65-75 ppm machines. PJ64 is only used on 45-75 ppm machines. Refer to GP 9 for the IOT PWB sparing strategy.
Tray 1 and 2 Control PWB Location; PL 7.10 Item 2.
See note
See note
Figure 2 Tray 1 and 2 control PWB
Figure 1 IOT PWB
July 2005 7-9
Wiring Data
PJ Locations
HCF Control PWB Location; PL 7.20 Item 2.
Main Drive Module Location; (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1.
Figure 3 HCF control PWB
Figure 4 Main drive module
Wiring Data
PJ Locations
July 2005 7-10
Power and Control Assembly Location; PL 1.10 Item 1.
LVPS and Base Module Location; PL 1.10 Item 3.
Figure 6 LVPS and base module
Figure 5 Power and control Assembly
July 2005 7-11
Wiring Data
PJ Locations
2K LCSS PWB Location; PL 11.26 Item 1.
DADH PWB Location; PL 5.10 Item 5.
Figure 8 DADH PWB
Figure 7 2K LCSS PWB
Wiring Data
PJ Locations
July 2005 7-12
Power Distribution PWB Location; PL 3.10 Item 5.
Image Processing PWB Location; (32-55 ppm) PL 3.20 Item 3, (65-75 ppm) PL 3.10 Item 3.
Figure 9 Power distribution PWB
Figure 10 Image processing PWB Wiring Data
July 2005 7-13
PJ Locations
Riser PWB Location; (32-55 ppm) PL 3.15 Item 3, (65-75 ppm) PL 3.11 Item 6.
Scanner PWB Location; (32-55 ppm) PL 14.25 Item 4, (65-75 ppm) PL 14.16 Item 8.
Figure 11 Riser PWB
Figure 12 Scanner PWB Wiring Data
PJ Locations
July 2005 7-14
Exposure Lamp Inverter Location; (32-55 ppm) PL 14.25 Item 12, (65-75 ppm) PL 14.15 Item 3.
Network Controller PWB Location; PL 16.10 Item 1.
Figure 13 Exposure lamp inverter
Figure 14 Network controller PWB
July 2005 7-15
Wiring Data
PJ Locations
BM PWB Location; PL 11.86 Item 10.
HCSS PWB Location; PL 11.56 Item 5.
Figure 15 BM PWB
Figure 16 HCSS PWB
Wiring Data
PJ Locations
July 2005 7-16
Foreign Interface PWB Location; PL 3.11 Item 3.
In-line Connector PJ63 Location; PL 7.10.
Tray 1 and 2 control PWB
Figure 17 Foreign interface PWB
PJ63
Figure 18 PJ63
July 2005 7-17
Wiring Data
PJ Locations
In-line Connectors PJ40 and PJ44 Location; PL 8.20.
PJ44 Inverter assembly PJ49
PJ40
Duplex transport
Figure 19 PJ49
Figure 20 PJ40 and PJ44
Wiring Data
PJ Locations
July 2005 7-18
PJ93 Developer bias connection Developer module
Image processing PWB module PJ152
Figure 21 PJ93
Figure 22 PJ152
July 2005 7-19
Wiring Data
PJ Locations
UI PWB Location; PL 2.10 Item 1 (part of user interface assembly).
PJ75
Toner dispense module
Figure 23 PJ75
Figure 24 UI PWB
Wiring Data
PJ Locations
July 2005 7-20
Carriage PWB Location; PL 11.46 Item 5 and PL 11.72 Item 5.
Embedded Fax PWB Location; PL 20.10 Item 4.
Figure 26 Embedded Fax PWB
Figure 25 Carriage PWB
July 2005 7-21
Wiring Data
PJ Locations
Firewire PWB Location; PL 3.11 Item 7.
Duplex Motor Driver PWB Location; PL 8.20 Item 9.
Figure 27 Firewire PWB
Figure 28 Duplex motor driver PWB
Wiring Data
PJ Locations
July 2005 7-22
Inverter Motor Driver PWB Location; (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.11 Item 22.
HVPS Location; PL 1.10 Item 5.
Figure 29 Inverter motor driver PWB
Figure 30 HVPS
July 2005 7-23
Wiring Data
PJ Locations
CCD PWB Location; PL 14.25 Item 19
1K LCSS PWB Location; PL 11.124 Item 1
Figure 31 CCD PWB
Figure 32 1K LCSS PWB
Wiring Data
PJ Locations
July 2005 7-24
ROS Location: PL 6.10 Item 4.
Fuser Module Location: (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1
PJ120
PJ122 Fuser drawer connector PJ100 PJ18 (harness)
PJ109 (32-55 ppm) PJ228 (65-75 ppm) PJ121 PJ2 (harness) Fuser CRUM PJ141 Figure 33 ROS
Figure 34 Fuser module
July 2005 7-25
Wiring Data
PJ Locations
Xerographic Module Location: (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2
Xerographic CRUM PJ142
Figure 35 Xerographic module
Wiring Data
PJ Locations
July 2005 7-26
Wiring Diagrams
Purpose
Wiring diagrams are an aid to trace wiring faults. Wiring Diagrams are used to complement the circuit diagram in the relevant RAP.
The complete component to PWB wiring is shown. All interconnecting connectors are shown, in part or in whole. Connectors shown in part have reference to other wiring diagrams as necessary. Where necessary, components have references to show additional connections to them. Straight through tracks on the PWBs are shown.
Introduction
The main PWB connections are in the following wiring diagrams: Input power, LVPS and power distribution, Wiring Diagram 1, Wiring Diagram 2. LVPS and IOT PWB, Wiring Diagram 3. IOT PWB, Image processing PWB and drives module, Wiring Diagram 4. IOT PWB and paper path module, Wiring Diagram 5. IOT PWB, HVPS, paper path module and developer module, Wiring Diagram 6. IOT PWB, HVPS, Wiring Diagram 7. Image processing PWB (32-55 ppm), Wiring Diagram 8. Image processing PWB (65-75 ppm), Wiring Diagram 9. DADH PWB, Wiring Diagram 10. DADH PWB, Wiring Diagram 11. Tray 1 & tray 2 control PWB, Wiring Diagram 12. Tray 1 & tray 2 control PWB, Wiring Diagram 13. HCF PWB, Wiring Diagram 14. Scanner PWB (32-55 ppm), Wiring Diagram 30. Scanner PWB (32-55 ppm), Wiring Diagram 31. Scanner PWB (65-75 ppm), Wiring Diagram 15. Scanner PWB (65-75 ppm), Wiring Diagram 16. 2K LCSS PWB, Wiring Diagram 17. 2K LCSS PWB, Wiring Diagram 18. 2K LCSS PWB, Wiring Diagram 19. 2K LCSS PWB, Wiring Diagram 20. OCT, Wiring Diagram 21. HCSS PWB, Wiring Diagram 22. HCSS PWB, Wiring Diagram 23. HCSS PWB, Wiring Diagram 24. HCSS PWB, Wiring Diagram 25. Carriage PWB, Wiring Diagram 26. Carriage PWB, Wiring Diagram 27. BM PWB, Wiring Diagram 28. BM PWB, Wiring Diagram 29. 1K LCSS PWB, Wiring Diagram 32. 1K LCSS PWB, Wiring Diagram 33. 1K LCSS PWB, Wiring Diagram 34. Network controller, Wiring Diagram 35. The diagrams have the following features: The connections on the PWBs are in PJ numerical sequence where possible.
How to use Wiring Diagrams

NOTE: All Adjustments, Repairs and Part List references are shown in the relevant RAP. Wiring Diagrams are used in conjunction with the circuit diagrams and their supporting RAPs. The following steps should be used: 1. 2. 3. 4. 5. 6. From the circuit diagram in the RAP, note the name of the PWB. Note the component and its harness connection on the PWB. Go to the relevant Wiring Diagram. Locate the connector on the PWB. Assess the dependency of other components in the same harness connected to the PWB. Isolate and repair the wiring fault.
July 2005 7-27
Wiring Data
Wiring Diagrams
Wiring Diagram 1
Figure 1 Wiring Diagram 1
Wiring Data
Wiring Diagrams
July 2005 7-28
Wiring Diagram 2
July 2005 7-29
Wiring Data
Wiring Diagrams
Wiring Diagram 3
Wiring Data
Wiring Diagrams
July 2005 7-30
Wiring Diagram 4
July 2005 7-31
Wiring Data
Wiring Diagrams
Wiring Diagram 5
Wiring Data
Wiring Diagrams
July 2005 7-32
Wiring Diagram 6
July 2005 7-33
Wiring Data
Wiring Diagrams
Wiring Diagram 7
Wiring Data
Wiring Diagrams
July 2005 7-34
Wiring Diagram 8
July 2005 7-35
Wiring Data
Wiring Diagrams
Wiring Diagram 9
Wiring Data
Wiring Diagrams
July 2005 7-36
Wiring Diagram 10
July 2005 7-37
Wiring Data
Wiring Diagrams
Wiring Diagram 11
Wiring Data
Wiring Diagrams
July 2005 7-38
Wiring Diagram 12
July 2005 7-39
Wiring Data
Wiring Diagrams
Wiring Diagram 13
Wiring Data
Wiring Diagrams
July 2005 7-40
Wiring Diagram 14
July 2005 7-41
Wiring Data
Wiring Diagrams
Wiring Diagram 15
Wiring Data
Wiring Diagrams
July 2005 7-42
Wiring Diagram 16
July 2005 7-43
Wiring Data
Wiring Diagrams
Wiring Diagram 17
Wiring Data
Wiring Diagrams
July 2005 7-44
Wiring Diagram 18
July 2005 7-45
Wiring Data
Wiring Diagrams
Wiring Diagram 19
Wiring Data
Wiring Diagrams
July 2005 7-46
Wiring Diagram 20
July 2005 7-47
Wiring Data
Wiring Diagrams
Wiring Diagram 21
Figure 21 Wiring diagram 21
Wiring Data
Wiring Diagrams
July 2005 7-48
Wiring Diagram 22
July 2005 7-49
Wiring Data
Wiring Diagrams
Wiring Diagram 23
Wiring Data
Wiring Diagrams
July 2005 7-50
Wiring Diagram 24
July 2005 7-51
Wiring Data
Wiring Diagrams
Wiring Diagram 25
Wiring Data
Wiring Diagrams
July 2005 7-52
Wiring Diagram 26
July 2005 7-53
Wiring Data
Wiring Diagrams
Wiring Diagram 27
Wiring Data
Wiring Diagrams
July 2005 7-54
Wiring Diagram 28
July 2005 7-55
Wiring Data
Wiring Diagrams
Wiring Diagram 29
Wiring Data
Wiring Diagrams
July 2005 7-56
Wiring Diagram 30
July 2005 7-57
Wiring Data
Wiring Diagrams
Wiring Diagram 31
Wiring Data
Wiring Diagrams
July 2005 7-58
Wiring Diagram 32
July 2005 7-59
Wiring Data
Wiring Diagrams
Wiring Diagram 33
Wiring Data
Wiring Diagrams
July 2005 7-60
Wiring Diagram 34
July 2005 7-61
Wiring Data
Wiring Diagrams
Wiring Diagram 35
Wiring Data
Wiring Diagrams
July 2005 7-62
8 Accessories
ACC 1 Foreign Device Checkout .................................................................................... 8-3
July 2005 8-1
Accessories
Accessories
July 2005 8-2
8 Accessories
ACC 1 Foreign Device Checkout

Procedure
Go to the 03-412 Foreign Device PWB Fault RAP.
July 2005 8-3
Accessories
ACC 1
Accessories
ACC 1
July 2005 8-4
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Xerox WorkCentre Pro 275 Family Service Manual

Xerox WorkCentre Pro 275 Family Service Manual

Xerox WorkCentre 275 Family (CC232-WCP275F) Service Manual

Revision Control List

WorkCentre Pro 275 Family (CC232-WCP275F)

Documentation compatible with this revision.

WorkCentre Pro 275 Family (CC232-WCP275F)

WorkCentre Pro 275 Family (CC232-WCP275F)

About This Manual

How To Use This Manual

How to Differentiate Between Machine Variants

Warnings, Cautions And Notes WARNING

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005 iii

About This Manual, How To Use This Manual

Voltages Resistances and Tolerances

DC Voltage Levels and Tolerances

Signal description (event that causes the signal level change)

Logic level when the signal is available Wire colour

Voltage supplied to the signal circuit

Figure 1 Signal Nomenclature Introduction July 2005 iv

Mod/Tag Identification, Voltages Resistances and

WorkCentre Pro 275 Family (CC232-WCP275F)

Samples of RAP reference text

Symbols Used in Circuit Diagrams

WorkCentre Pro 275 Family (CC232-WCP275F)

Voltages Resistances and Tolerances

Figure 2 Symbols used in circuit diagrams

Voltages Resistances and Tolerances

WorkCentre Pro 275 Family (CC232-WCP275F)

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005 vii

Health and Safety Incident reporting

Xerox EH&S shall: a. b. c. d.

VI. Appendices IV. Definitions

Health and Safety Incident reporting

July 2005 viii

WorkCentre Pro 275 Family (CC232-WCP275F)

1 Service Call Procedures

WorkCentre Pro 275 Family (CC232-WCP275F)

2 Status Indicator RAPs

WorkCentre Pro 275 Family (CC232-WCP275F)

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005 xii

WorkCentre Pro 275 Family (CC232-WCP275F)

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005 xiii

July 2005 xiv

WorkCentre Pro 275 Family (CC232-WCP275F)

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005 xvi

WorkCentre Pro 275 Family (CC232-WCP275F)

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005 xvii

July 2005 xviii

WorkCentre Pro 275 Family (CC232-WCP275F)

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005 xix

WorkCentre Pro 275 Family (CC232-WCP275F)

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005 xxi