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Parts Manual SEBP5075 October 2009 See “General Information” for New Parts Manual Features. 428E Backhoe

Parts

Manual

SEBP5075

October 2009

Parts Manual SEBP5075 October 2009 See “General Information” for New Parts Manual Features. 428E Backhoe Loader

See “General Information” for New Parts Manual Features.

428E Backhoe Loader

DPH1-Up (Machine) C4Z1-Up (Engine) CRS1-Up (Engine)

Powered By C4.4 Engine, 3054C Engine

This Parts Manual is also available i n .pdf Format on Compact Disc (CD - ROM) Caterpillar Form No. SERP5075.

Product and Dealer Information

Note: For product identication plate locations, see the section “Product Identication Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

MEMORANDA

MEMORANDA

SEBP5075

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A4

LINES

GP-POWER TRAIN

COOLER

 

.

.

.

.

86

 

LINES GP-RADIATOR

 

88

REPAIR ALTERNATIVES

 

A7

PUMP

RADIATOR & HYD

GP-WATER

. OIL COOLER GP

.

.

.

.

.

.

.

.

.

.

.

90

94

SUPPLEMENTAL COOLANT ADDITIVES

 

A8

TANK & LINES GP-COOLANT

 

98

MAINTENANCE

PARTS

 

.

.

.

.

.

.

.

.

.

.

.

A9

AIR INLET AND EXHAUST SYSTEM

 

100

 

AIR CLEANER GP COVER GP-INLET MANIFOLD EXTENSION GP-EXHAUST LINES GP-AIR MUFFLER GP TURBOCHARGER GP

 

.

.

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.

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.

.

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.

.

100

INDEX

.

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.

A12

 

105

   

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.

108

MACHINE ARRANGEMENT

 

1

.

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.

.

109

BACKHOE AR-EXTENDABLE STICK

 

1

.

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.

.

.

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.

.

.

.

.

110

BACKHOE

AR-STANDARD

 

STICK

 

.

.

.

.

.

4

 

111

CHASSIS AR COMMON AR CONVERSION AR-ROADING

.

.

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5

 

.

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.

5

FUEL SYSTEM CONTROL GP-GOVERNOR

 

.

.

 

.

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.

.

.

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.

.

.

.

.

117

 

.

.

.

.

.

.

.

5

 

117

DRIVE AR-BACKHOE LOADER

 

6

FILTER GP-WATER SEP & FUEL

 

119

LOADER AR

.

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

6

LINES

GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

121

 

LINES GP-FUEL FILTER

 

127

ENGINE ARRANGEMENT

. ENGINE AR-PRIMARY

ENGINE

.

AR

.

.

.

.

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.

.

.

 

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7

7

15

PUMP GP-FUEL INJECTION

PUMP

TANK GP-FUEL

GP-FUEL

PRM & PRIM FILTER .

.

.

.

.

.

.

.

.

.

.

.

.

128

143

146

BASIC ENGINE CAMSHAFT GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

19

ELECTRICAL AND STARTING SYSTEM ALTERNATOR GP-CHARGING BATTERY & WIRING GP GLOW PLUG GP HEATER GP-JACKET WATER INSTALLATION GP-SECURITY LAMP GP-FLOOD LAMP GP-HEAD & SIGNAL

.

.

.

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.

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.

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.

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.

.

 

148

 

.

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.

.

19

 

.

.

.

.

.

.

148

. COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

21

 

150

25

.

.

.

.

.

.

.

.

.

.

.

.

.

.

154

CYLINDER

BLOCK GP

 

.

.

.

.

.

.

.

.

.

.

29

 

156

CYLINDER

HEAD GP

 

.

.

.

.

.

.

.

.

.

.

.

35

158

DRIVE

GP-AUXILIARY

 

39

.

.

.

.

.

.

.

165

DRIVE

GP-FAN

.

.

.

.

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.

 

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.

.

.

.

.

.

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.

.

41

 

167

FLYWHEEL GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

43

LAMP

GP-REGISTRATION PLATE

 

171

HOUSING GP-FLYWHEEL HOUSING GP-FRONT LIFTING GP-ENGINE

 

45

LAMP GP-WARNING BEACON

 

.

.

.

.

.

173

47

LIGHTING

GP-FLOOD

 

.

.

.

.

.

.

.

.

.

.

174

51

LIGHTING

GP-ROADING

 

175

MOUNTING

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

53

LIGHTING GP-WARNING BEACON

 

180

MOUNTING

GP-ENGINE &

 

XMSN

 

.

.

.

.

.

55

. STARTING MOTOR GP-ELECTRIC

RELAY

GP

.

.

.

.

.

.

.

.

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.

.

.

.

.

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.

.

181

PAN GP-OIL PISTON & ROD GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

56

 

.

.

.

.

185

 

.

.

.

.

.

.

.

.

.

.

.

.

60

SWITCH GP-ALL WHEEL DRIVE SWITCH GP-DIFFERENTIAL LOCK

 

189

PLUG GP-CYLINDER HEAD

 

63

190

PLUG

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

.

64

SWITCH

GP-DISCONNECT

 

.

.

.

.

.

.

.

.

191

ROCKER ARM GP VALVE MECHANISM GP

 

.

.

.

.

.

.

.

.

.

.

.

.

69

SWITCH

GP-PRESSURE

 

192

 

71

WARNING GP-BACKUP

 

194

 

WIRING

GP-AIR CONDITIONER

 

.

.

.

.

.

.

195

LUBRICATION SYSTEM BREATHER GP

 

73

WIRING

GP-CAB

 

.

.

.

.

.

.

.

.

.

.

.

.

.

198

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

73

WIRING

GP-CONSOLE

 

202

FILLER GP-ENGINE OIL GAUGE GP-OIL LEVEL & FILLER

 

74

WIRING

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

204

75

WIRING

GP-HEATER

 

.

.

.

.

.

.

.

.

.

.

.

207

PUMP GP-ENGINE

 

OIL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

76

WIRING GP-KICKOUT & POSITIONER

 

209

COOLING SYSTEM CONNECTION GP-WATER COOLER GP-ENGINE OIL COOLER GP-FLTR BASE & ENG OIL FAN GP-SUCTION

.

.

.

.

.

.

.

.

.

.

.

.

.

78

WIRING

WIRING

GP-LOAD CONTROL GP-MACHINE

 

.

.

.

.

.

.

.

.

.

.

211

213

 

78

WIRING GP-PLATFORM

 

215

80

WIRING

WIRING

GP-REAR GP-RIDE CONTROL

 

.

.

.

.

.

.

.

.

.

.

.

.

220

82

 

222

83

WIRING GP-SENSOR

 

224

SEBP5075

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

WIRING GP-WIPER

 

227

. LINER GP-SOUND SUPPRESSION SUPPRESSION AR-SOUND

HOOD

GP-ENGINE

.

.

.

.

.

.

.

.

.

.

.

333

336

POWER

TRAIN

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

229

 

.

.

.

.

.

.

.

.

337

AXLE GP-DRIVE & STEERING

 

229

AXLE

GP-REAR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

231

HYDRAULIC SYSTEM

338

CASE AS-TRANSMISSION

 

234

ACCUMULATOR GP-RIDE CONTROL

 

338

DIFFERENTIAL

& BEVEL GEAR GP

 

237

CONTROL

AR-BACKHOE

340

DIFFERENTIAL

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

241

CONTROL

AR-RIDE

340

DRIVE GP-FLEXIBLE COUPLING FILLER GP-POWER TRAIN OIL FLANGE GP-WHEEL

 

.

.

.

.

.

243

COOLER GP-HYD & XMSN OIL

 

.

 

.

 

.

.

.

.

.

.

.

.

.

341

 

244

CYLINDER GP-BACKHOE BUCKET

 

343

.

.

.

.

.

.

.

.

.

.

.

245

CYLINDER

GP-BOOM

344

HOUSING

HOUSING

& FLANGE GP-AXLE GP-AXLE

 

246

CYLINDER GP-HYDRAULIC

 

.

.

.

.

.

.

.

.

.

.

345

 

.

.

.

.

.

.

.

.

.

.

.

249

CYLINDER

GP-LIFT

347

LINES GP-POWER TRAIN OIL MOUNTING GP-AXLE MOUNTING GP-TRANSMISSION PLANETARY GP-FINAL DRIVE POWER TRAIN AR

 

250

CYLINDER GP-MULTIPURPOSE

.

.

.

.

.

.

.

.

.

.

.

251

BUKT

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

349

 

.

.

.

.

.

252

CYLINDER

GP-STABILIZER

 

350

 

.

.

.

.

.

.

253

CYLINDER

GP-STICK

.

.

.

.

.

.

.

.

.

.

351

 

255

CYLINDER

GP-TILT

.

.

.

.

.

.

.

.

.

.

.

354

SHAFT

GP-DRIVE

 

.

.

.

.

.

.

.

.

.

.

.

.

255

DRIVE & MTG GP-PUMP FILTER GP-OIL FITTING GP-HYDRAULIC HYDRAULIC AR

 

.

.

.

.

.

.

.

.

.

355

SHAFT

GP-INPUT

.

.

.

.

.

.

.

.

.

.

.

.

257

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

356

SHAFT

GP-OUTPUT

 

.

.

.

.

.

.

.

.

.

.

.

259

 

357

STOP GP-STEERING

 

261

 

.

.

.

.

.

.

.

.

.

358

TRANSMISSION AR-DIRECT DRIVE TRANSMISSION GP-DIRECT DRIVE

 

262

. LINES GP-AUXILIARY HYDRAULIC

.

.

.

.

.

.

.

.

.

.

.

.

359

263

LINES

GP-BACKHOE

366

VALVE

GP-RELIEF

 

.

.

.

.

.

.

.

.

.

.

.

.

268

LINES GP-BACKHOE

AUXILIARY

 

368

VALVE GP-TIRE

 

.

.

.

.

.

.

.

.

.

.

.

.

.

269

LINES

GP-BOOM

.

.

.

.

.

.

.

.

.

.

.

.

.

371

WHEEL

&

TIRE

AR .

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

270

LINES

GP-BUCKET

.

.

.

.

.

.

.

.

.

.

.

.

372

WHEEL

&

TIRE

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

274

LINES GP-BUCKET CYLINDER

 

376

 

LINES

GP-DRAIN

.

.

.

.

.

.

.

.

.

.

.

.

.

378

BRAKING SYSTEM CONTROL GP-PARKING BRAKE CONTROL GP-SERVICE BRAKE CYLINDER GP-BRAKE LEVER GP-HAND CONTROL RESERVOIR GP-BRAKE

 

295

LINES GP-LIFT & TILT

379

 

.

.

.

.

.

295

LINES GP-LIFT

CYLINDER

 

.

.

.

.

.

.

.

.

381

.

.

.

.

.

297

LINES GP-LOAD CONTROL VALVE

 

385

 

300

LINES GP-MULTIPURPOSE BUCKET

 

388

302

LINES

GP-PILOT

.

.

.

 

.

.

.

.

.

.

.

.

.

.

390

 

.

.

.

.

.

.

.

.

.

303

LINES

GP-PUMP

.

.

.

.

.

.

.

.

.

.

.

.

.

392

 

LINES GP-RETURN LINES GP-RIDE CONTROL

 

394

396

STEERING SYSTEM LINES GP-STEERING STEERING COLUMN GP

 

305

LINES GP-SIDESHIFT LOCK

 

398

305

LINES

GP-STABILIZER

399

307

LINES

GP-STICK

.

.

.

.

.

.

.

.

.

.

.

.

.

401

 

LINES GP-SWING MANIFOLD GP-CONTROL

 

.

.

 

.

.

.

.

.

.

.

.

.

.

402

FRAME AND BODY BOX GP-BATTERY

 

308

 

404

 

.

.

.

.

.

.

.

.

.

.

.

.

308

MANIFOLD GP-RIDE CONTROL

 

407

COUNTERWEIGHT GP

 

.

.

.

.

.

.

.

.

.

.

310

MOUNTING

GP-CYLINDER

 

408

FENDER

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

.

313

MOUNTING

GP-LINES

.

.

.

.

.

.

.

.

.

.

409

FENDER

GP-REAR

 

.

.

.

.

.

.

.

.

.

.

.

.

315

PUMP GP-PISTON SHAFT GP-PUMP DRIVE

 

410

FLOORPLATE GP

 

.

.

.

.

.

.

.

.

.

.

.

.

317

411

FRAME

FRAME

FRAME

FRAME

GUARD

GUARD

GUARD

AR-LOADER GP-LOADER GP-SLIDING GP-SWING GP-DRIVE SHAFT GP-LIGHTING GP-RADIATOR

 

.

.

.

.

.

.

.

.

.

.

.

320

TANK & MTG GP-HYDRAULIC

 

412

.

.

.

.

.

.

.

.

.

.

.

321

TANK

GP-HYDRAULIC

.

.

.

.

.

.

.

.

.

.

414

.

.

.

.

.

.

.

.

.

.

.

325

VALVE

& MTG GP-BANK

415

 

.

.

.

.

.

.

.

.

.

.

.

.

327

VALVE

AR-BANK

3 .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

417

 

.

.

.

.

.

.

.

.

328

VALVE

GP-BANK

3

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

418

 

329

VALVE

GP-BANK

7

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

419

330

VALVE GP-CONTROL VALVE GP-LOAD CONTROL

 

420

HOOD & GUARD GP

 

.

.

.

.

.

.

.

.

.

.

.

331

429

A2

TABLE OF CONTENTS

 

SEBP5075

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

IMPLEMENTS

.

.

.

.

 

.

.

 

.

 

.

.

.

.

.

.

.

.

430

MIRROR GP-REAR VIEW

 

600

ARM GP-LIFT

.

.

.

.

.

.

.

.

.

.

.

.

.

.

430

MOTOR GP-WINDOW WIPER MOUNTING GP-CAB PAN GP-SEAT PEDAL GP-GOVERNOR ROOF GP-CAB

 

602

BOOM

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

433

604

BRACE GP-LIFT CYLINDER LINKAGE GP-BACKHOE BUCKET LOCK GP-TRANSPORT PAD GP-STABILIZER

STABILIZER