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+

R5
8.2K

3
10

U1C
LM339

13
HI ON
U1D
LM339

11

R?
9.09K

R12
976

R50

ACC SET

R43

TP6
P1_7

U4C
LM324

2.77V

R?
R

U3A
LM358

3
R?
R

1N4148

D?
DIODE

+
-

4
1

U3B
LM358

U7B
LM393

POSITVE SHUT OFF


R72
10K

R73
82K

U7A
LM393

3
U6C-9

1
2

1
-

2
U6B
LM339

by Rich Rudman
Manzanita Micro

2
3

2
1

47K

C?
CAP

Original scratchings from Otmar Ebenhoech 7-7-92, www.CafeElectric.com


Q11
NPN

Title

Similar to CURTIS PMC 1221-B 7401

15.4K
7

It was made a long time ago, and then translated from


chicken scratchings on paper to electronic format.

Q9
2N4401

2
1.56K

HEADER 2

4
R?
R

R?

R?
C?
.1UF

8
4

P2

D20
1N4148

D19
1N4148

D21
1N4148

R?
287K

PLUG DET

R?
POT

This document does have errors, Beware


Many parts of it are very similat to the Curtis
controller that is was reverse engineered from.

D?
DIODE

TL431
U6-B-2

D?
1N4148
R?

R?
10K

C?
CAP

R81
20K

PLUGSENS

LM358

U6C
LM339

D?
DIODE

R?
5K

R84
5.6K
14

B+SENS
R?
43K

U8B
7

12

R77
54.4K

VSD

CL_MX
4.7K

2
1

VS

R?
2K

LM339

R66
5.8K

C32
.1UF

13

R84
10.0K

U6A
LM339

12
8

C?
CAP

R?

12

R?
16K

15K

12

C18
CAP

MAIN CURRENT LIMIT

U5A
LM339

U6D

10K
THERMISTOR

6
C?
CAP

CL_ADJ

1K

4
3
10
A

PLUG CURRENT LIMIT


VS

U8A
LM358

24.9K

R83

8
3
7

R?
11

5
2.7K

R?

D?
DIODE

R?

47K

U4A
LM324

1 1

R?
R

38K

VSD

R?
12.7K

R62

Q10
R?
22K

Q?
PNP

FETSENS

R?
64.5K

D7

2N4401

POT

CLPAUSE

C9
47UF

R74
2

C12
CAP

R?
12.7K

Q11
NU

VS

2
R?

1N4148

P1_5

11

10K

VS

330K

TP5
P1_6

R37
2.7K

D11
1N4148

71.5K

R
D?

3.65K

10

R?

LOGIC POWER SUPPLY


15V

1N4148

R45

R?
2.7K
PLG DET
POT

35 MOSFET IN PARALLEL
33 CAPS IN PARALLEL
35 75 OHMS IN PARALLEL

LM393
HI POT

11

R?
1.27K

62K

D?
1N4148

11

R48
10K

U4D
LM324

DIODE ZENER

R27

14

FETSENS
FETDRIVE
B-

1
2
3

D14
1N4744A

HI
FREQ
MAIN DRIVE FREQ

B-

D?

P1

D5

R?
R

R28
4.7K

Q7
MPS750

1
2
3

R?

VSD

R18
50K

10K

13

J5
FETSENS
FETDRIVE
B-

OR BUZ30A

RAMPED THROTTLE
TO MAIN PWM

HOLD LOW TO DISABLE


VSD

12

C17
10UF
Q6
MPS650

75

U2A

R46
9.76K

Q8 2
2N4401

Q?
IRF640

160V, 35
in
parallel.

MAIN PWM THROTTLE


3

R44
2.67K

R?

M-

D8
1N4148

R22
30K

P1_11
LO

VSD

D?

DIODE ZENER
D10

220UF

U4B
LM324

1W

U2B
LM393
LO POT

22K

R21
7.5K

DIODE
2

B+

VS

8
+

11

VSD

C3
.1UF

FROM 5K POT BOX

P1_9

HI

5
D?
DIODE

R7
10K

6.34K
R?

5.9K

1
R13
2.67K
P1_10

12.4K
R?

R23
15.8K

12 PARA
Q18
NPN MJF47

R28

R21
22K
1W

R?

D16
1N4148
R24

VSD

13
LM339

C4
.1UF

REGV1
VSD

3
10

R9
47K

11

C1
NS

C2 22K
.1UF

U1B
LM339

14

LM339

D17
DIODE

U5D

39K

C15
2200PF

1N4148

12

R4
39K

LOW ON

12

KSI

R14

KSI IN

3
3
5

D1
1N4742A

R1

12

P1-2

R56
22OHMS

D?
MR2406F

3
D13

14

R?
3.3K

R?
62K

REGV1

12

43K

LM339

U5C

51K

Q4
2N4401

12

R10

12

R11

FET DRIVER

VS

VS

R?
15K
1W
2
D9

243K

R25
22K

U1A

3
7

R15
10K

C13
22PF

LM339

R57
2.2K

Q1
2N4403

VS

R8
47K

CLPAUSE

HEADER 11
REGV1

R3
22K

R25
2.2K

1N4744A

REGB

50A 60V?

D?
MR5005R

R?

U5B

5
6.9K

12

1N4148

R?
PIN 14 U6

A2

R?
243K

REGV1

PLUGSENS
REGB+
BB+SENS

1
2
3
4

R?
36K

R?

1K

TO 1,7 OF U7

POWER BOARD END

P2

1
2
3
4

REGV1

VSD

VSD

1
2 KSI
3
4
5
6
7
8

PLUGSENS
REGB+
BB+SENS

12

1
D2

C5
.1UF

C7
.1UF

LO
FROM POT
HI
P1_9
VSD

REGV1

D3
1

J4
11
10
9

1
2
3
4
5
6
7
8
9
10
11

3
1

2 1

R?
1K

VS

R16
69K

2
2
Q3
SJE2938
3

P1
3

VIN

R2
4.7K
1W

ADJ

1
1

VOUT

P2-2
REGB

Q2
LM317L

Size
C

Document Number

Date:

Tuesday, April 30, 2002

Rev
X
Sheet

1
1

of

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