Main Assembly - Nonconformances per Thousand Produced

12000 10000
204

300 250
170
148 124

8000
151

166

200
119

157

6000
4000 2000

138

150
100 50

0
Jan-07 Feb-07 Mar-07 Apr-07 May-07 Jun-07
LSGQtyRun

0
Jul-07 Aug-07 Sep-07 Oct-07 Nov-07 Dec-07
TotalNCRate

Action Items ConeAssembly-Yoke Width Incorrect: Adam implementing a new functional gage (10/5)

Sep-07 WorkArea Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine Aiming-BarLine BoxLine BoxLine BoxLine BoxLine BoxLine BoxLine BoxLine BoxLine BoxLine BoxLine

Defect Knuckle Plate Not Printed Crossarm Drain Plug Missing Wire Harness Incorrect Crossarm Stencil Incorrect Stud Not Pulled Correctly Stencil Incorrect/Missing Knuckle Plate Spring Missing Fitter Pole ID Incorrect Document Incorrect Crossarm Drain Plug Hole Missing Bolt-on Gasket Missing Knuckle Plate Paint Build-up Project Stencil Incorrect Wire Harness Sleeve Missing Wire Harness Labeled Wrong Cone Assembly Spring Missing Fitter Bracket Missing Knuckle Plate Bent Fitter Weld Poor Fitter U-Hook Missing Wire Harness Too Short Fitter Studs Incorrect Bolt-on Poor Finish Harness Incorrect Smart Lamp Connector Damaged Box Stencil Incorrect Ballast Loose Wiring Error Box Weld Poor Box/Door Damaged Smart Lamp Connector Missing Ballast Bad Cap Wrong Part

ProblemType Cone Assembly Fitter Prep Bar Harness Fitter Prep Aiming Line Fitter Prep Cone Assembly Fitter Prep Document Error Fitter Prep Fitter Prep Cone Assembly Fitter Prep Wire Harness Line Cone Assembly Cone Assembly Fitter Prep Cone Assembly Fitter Prep Fitter Fab Cone Assembly Fitter Fab Fitter Prep Wire Harness Line Smart Lamp Line Box Line Box Line Box Line Aluminum Fab Aluminum Fab Smart Lamp Line Supplier Box Line

DefectsFound 17 14 13 12 9 5 5 5 5 4 4 4 4 3 3 2 1 1 1 1 1 1 1 29 22 20 19 10 9 9 8 7 6

ProblemType Supplier Cone Assembly Box Line Smart Lamp Line Fitter Prep Wire Harness Line Aluminum Fab none Bar Harness Aiming Line Document Error Enclosure Fab Fitter Fab Wire Harness

DefectsFound 428 122 81 52 51 32 25 23 16 10 5 4 2 1