PRESSURE VESSEL DESIGN CALCULATIONS

1), a)

b)
2), a)

b)

Client
Eqpt. No.
Code
ASME Sec VIII, Div-1
Design Data
Int. Design pr.
Kg/cm2
8
Int.Design temp.
C
150
Ext. design Pr.
0
Ext..Design temp.
0
Radiography
spot
Joint effeciency
0.8
MOC
SA304
Allow stress
Kg/cm2
1406
Corrow allow
mm
1.5
Shell thickness for Int.Pr. =
[PR/SE-0.6P ]+C
P*R
S*E
7200
1124.8
Thickness w/o CA
6.43
mm
Thickness inc. CA
7.93
mm
Provided thk.
6.0
mm
Shell thickness for Ext.Pr. =
Refer PV Elite

Geometry
Inside Dia
St. lg. wL to wL

mm
m

Weight
0.6*P
4.8

Dished end thk. for Int. Pr.

PLM/(2SE-0.2P)+CA+TA
Type : Torispherical 80% ICR & 15 % IKR
ICR, L
mm
1440
IKR, r
mm
270
Thinning allw.
mm
2
Blank dia.
S.F
mm
50
Weight
Min thk.
mm
6.94
Nom. Thk
mm
8.94
Provided thk
mm
8.0
Dish thk. For ext. pr.= Refer PV Elite

M= 1/4(3+sq.rtL/r)
L/r
5.333
mm
Kg

Suppor
vesel d
1500
1800
2100
2500
3000

Shell
1800
2.0

Kg.

M= 1/4(3+sq.rtL/r)
Sq.rt L/r
2.309

Jacket
0
0

535

Equipment weight
Item
Shell
Dish
supports
Noz. Assembly
15 NB
25
40
50
80
100
150
200
250
300
500 NB manhole
OTHERS
Wt. of equpt.

Qty
1
2
2

unit Wt.Kg
535
217
8.8

Total wt.kg
535
435
17.6

1
1
1
4
1
1
1
1
1
1
1

1.05
1.5
2.21
3.39
6.36
9.67
15.61
23.91
33.95
47.94
219

1.05
1.50
2.2
13.6
6.4
9.7
15.6
23.9
34.0
47.9
219.0
1361.7

M
1.327

2096
217

Pad weights
dia
610
494

thk
6
6

Support assly
with out Insulation
vesel dai
Max. load/lug
pad pl.
1500
1000
200x200x6
1800
2000
250x250x6
2100
3000
300x300x8
2500
4000
350x350x8
3000
5000
400x400x10

wt
13.765
9.027

wt
1.9
2.94
5.65
7.69
12.56

4.74
Standard APS-DT-01
su.pl.
170x175x12
220x175x16
250x200x16
300x200x20
350x200x20

40sh,150 lg and 150# SO,RF flanges

with pad
with pad
with pad
with pad
with pad
with pad
complete assly +BC

Standard APS-DT-01
wt
2.8
4.83
6.28
9.42
11

gusset (2no)
150x145x12
190x145x16
240x170x16
290x170x16
340x170x16

wt
4.1
6.92
10.25
12.38
14.5

Total Wt.
8.8
14.69
22.18
29.49
38.06

PRESSURE VESSEL DESIGN CALCULATIONS

Shell thk. For int.pr

Sl.No. Item no. Discription

D.P,

D.T, C

Kg/cm2
1 V-101

8
6
10

Radio-

graphy
150
150
200

spot

joint MOC
effe.
0.8
0.8
1

SA 516 gr.60

allow str.
kg/cm2

C.A
mm

1406
1406
1406

1.5
1.5
1.5

shell in.
dia.mm
1200
1600
2000

dish thk. For int. pr.

Shell thk. For int.pr.

Length
TL to TL
2000
2100
2200

Thk. w/o
CA, mm
4.29
4.28
7.14

Thk. With
CA, mm
5.79
5.78
8.64

prov. Thk Dish, ICR Dish, IKR

mm
mm
mm
6
6
10

960
1280
1600

180
240
300

M
1.327
1.327
1.327

SF
mm
50
50
50

TA Thk. w/o TA
mm mm (Min)
2
2
2

5.13
5.13
9.06

shell thk for ext.pr.

Thk. With TA prov. Thk
mm(Nom)
mm
7.13
7.13
11.06

6
8
12

(ICR-IKR) (ID/2-IKR) (X-Y)

608400

176400 432000

sqrt Z

657.27

Dish
Eff.lg(L) Do
height,mm mm
mm

309

2206

2012

L/Do

1.0962

Dish thk for ext. Pr.

Do/t

335.333

Factor A
Ref chart

Factor B Allow ext Ext.design

Ref chart pr. Kg/cm2 pr. Kg/cm2

R0
mm

966

Factor A
Factor B
0.125/(R0/t) Ref chart

0.0007764

Allow ext
pr. Kg/cm2

HEAT EXCHANGER DESIGN CALCULATIONS