May 2003

(ver a)

Training Materials Prepared by: ALVIE RODGERS C.E.T.

2001 MODEL RELEASE DIGITAL HD READY PTV Chassis Model # Aspect HP-11 50DX10B 4 X 3 50DX29B 60DX10B 50FX20B 60FX20B HP-12 43GX10B 4 X 3 50GX10B 50GX30B 50GX30BA HP-13 53SBX10B 4 X 3

CONTENTS...

HP-1X Chassis Projection Television Information INSTRUCTOR Alvie Rodgers C.E.T. (Chamblee, GA.)

This page left blank.

May 2003 (ver a)

FEBRUARY 2002

HP-1X TABLE OF CONTENTS

Materials prepared by Alvie Rodgers C.E.T. PAGE

TOPICS SECTION (1) VIDEO INFORMATION:

Video Signal Path HP-11 and HP-12 Chassis ------------------------------------------------------ 01-01 Video Signal Path HP-13 Chassis -------------------------------------------------------------------- 01-02 ABL Signal Path HP-1X Chassis -------------------------------------------------------------------- 01-03

SECTION (2) DIGITAL CONVERGENCE INFORMATION:

CLU-4311UG Remote Control in DCAM -----------------------------------------------------------CLU-5714TSI Remote Control in DCAM ------------------------------------------------------------Overlay Jig Dimensions 43 Inch ----------------------------------------------------------------------Overlay Jig Dimensions 50 Inch ----------------------------------------------------------------------Overlay Jig Dimensions 63 Inch ----------------------------------------------------------------------Overlay Jig Dimensions 60 Inch ----------------------------------------------------------------------Digital Convergence Interface Diagram ------------------------------------------------------------

02-01 02-02 02-03 02-04 02-05 02-06 02-07

SECTION (3) POWER SUPPLY INFORMATION: X-Ray (Shut Down) Circuit Diagram ----------------------------------------------------------------- 03-01 X-Ray Protect (From Deflection PWB) Circuit Diagram ------------------------------------------ 03-02 LEDs Used for Visual Trouble Shooting Circuit Diagram ----------------------------------------- 03-03

SECTION (4) AUDIO INFORMATION: Audio (Main/Terminal) Circuit Diagram -----------------------------------------------------------Audio (SRS PWB) Circuit Diagram ------------------------------------------------------------------Audio Video Mute Circuit Diagram ------------------------------------------------------------------Mute (SRS PWB) Circuit Diagram -------------------------------------------------------------------04-01 04-02 04-03 04-03

Table of Contents

This page left blank.

VIDEO INFORMATION
HP-1X CHASSIS DIAGRAMS

SECTION 1

This page left blank.

HP11 / HP12 Video Block Diagram

Signal PWB
PST1
TV Main U101 18 Main Tuner
Q102

Terminal PWB
13 63

Convergence PWB
PDG

Defl. PWB
PDK1 PSD1

Signal PWB
2 4 5
QG01 QG02 QG03

U102 Sub Tuner

18

TV Sub

Q103

18

60

11 Digital Convergence 12 Unit

QK06 QK07 QK08

2 4 5

11 DIG R 12 DIG G 13 DIG B

Input 1 (Video)

8 10 12

I201 A/V Select

V Out 2 44 (SUB)

13

IG02 SUB NTSC Processor

PIP R 18 PIP G 17 PIP B 16

I501 RunForest
35 PIP R In 34 PIP G In 33 PIP B In

PST2
QG13

14
PST1

28 V In

Input 1

Input 1 (S-Video) (Y) Input 1 (S-Video) (C)

Q214

8 6

Q019

Q024

27 SUB CCD In

Input 2 (Video)

Q016

Q023

1 3 5
Q015 Q012

Input 2

Input 2 (S-Video) (Y) Input 2 (S-Video) (C)

6 In1 4 In2

Out 2

OSD R 42 OSD G 43 OSD B 44 34 MAIN/SUB Sync Det

28 MAIN CCD In 35 SD Select

39 OSD R In 38 OSD G In 37 OSD B In

PY1

Q021

Q013

I003

SW 1

YUV SW 28

R Out 43 G Out 42 B Out 41

Q508

PFT

10 Input 3 5 3 Front Panel

Input 3 (Video) Input 3 (S-Video) (Y) Input 3 (S-Video) (C)

15 17 19

V Out 1 53 (MAIN)

Q215

QX09

QX10

4 V In

Y Out 15 C Out 13
Q503

I001 Microprocessor
6 In1 4 In2

To
Q509

4 CPT

PWB
Q510

IX01
SW 1

I503
Out 2
Q516

Input 4 (Cb)

C In 1 51 Y In 1 49

QX01

QX03

XX01

QX04

17 Sync In

Input 4 (Cr)

QX08

QX06

XX02

QX05

Input 4
Input 4 (Y / Video) Input 4 (S-Video) (Y) Input 4 (S-Video) (C)

PST1

22 24 26

C Out 1 58 Y Out 1 56

Q216

20 2
Q211

Q511

Q513

27 C1 In 28 Y1 In

Q217

Q515

Component Y Component Cb Component Cr

4 6 8
PST2

Monitor Out (Video)

Monitor Out

41
Q208 Q210

1 16 14 11 9 8

3 5 6

53 Y2 In 52 U/Q In 51 V/I In

39 37

Q207

Q205

I502 YUV SEL

6 V/I Out 5 U/Q Out 4 Y1 Out

Terminal PWB

Signal PWB

Page 01-01

HP13 Video Block Diagram

Signal PWB
PST1
TV Main U101 18 Main Tuner
Q102

Terminal PWB
13 63

Convergence PWB
PDG

Defl. PWB
PDK1 PSD1

Signal PWB
2 4 5
QG01 QG02 QG03

U102 Sub Tuner

18

TV Sub

Q103

18

60

11 Digital Convergence 12 Unit

QK06 QK07 QK08

2 4 5

11 DIG R 12 DIG G 13 DIG B

Input 1 (Video)

8 10 12

I201 A/V Select

V Out 2 44 (SUB)

13

IG02 SUB NTSC Processor

PIP R 18 PIP G 17 PIP B 16

I501 RunForest
35 PIP R In 34 PIP G In 33 PIP B In

PST2
QG13

14
PST1

28 V In

Input 1

Input 1 (S-Video) (Y) Input 1 (S-Video) (C)

Q214

8 6

Q019

Q024

27 SUB CCD In

Input 2 (Video)

Q016

Q023

1 3 5
Q015 Q012

Input 2

Input 2 (S-Video) (Y) Input 2 (S-Video) (C)

6 In1 4 In2

Out 2

OSD R 42 OSD G 43 OSD B 44 34 MAIN/SUB Sync Det

28 MAIN CCD In 35 SD Select

39 OSD R In 38 OSD G In 37 OSD B In

PY1

Q021

Q013

I003

SW 1

YUV SW 28

R Out 43 G Out 42 B Out 41

Q508

PFT

PST2
Input 3 (Video) Input 3 (S-Video) (Y) Input 3 (S-Video) (C)

10 Input 3 5 3 Front Panel

15 17 19

V Out 1 53 (MAIN)

Q215

16

Q301

Q302

Q304

88 V In

Y Out 84 C Out 83

I001 Microprocessor
Q503

To
Q509

4 CPT

I301
PST3

PWB
Q510

6 In1 4 In2

SW 1

C In 1 51
Input 4 (Cb)

16 14

Q312

Q310

X302

Q309

I503
Out 2
Q516

17 Sync In

Y In 1 49
Input 4 (Cr)

Q308

Q306

X301

Q305

Input 4
Input 4 (Y / Video) Input 4 (S-Video) (Y) Input 4 (S-Video) (C)

PST1

22 24 26

C Out 1 58 Y Out 1 56

Q216

20 2
Q211

Q511

Q513

27 C1 In 28 Y1 In

Q217

Q515

Component Y Component Cb Component Cr

4 6 8
PST2

Monitor Out (Video)

Monitor Out

41
Q208 Q210

1 16 14 11 9 8

3 5 6

53 Y2 In 52 U/Q In 51 V/I In

Monitor Out (Y) Monitor Out (C)

39 37

Q207

Q205

I502 YUV SEL

6 V/I Out 5 U/Q Out 4 Y1 Out

Terminal PWB

Signal PWB

Page 01-02

HP-1X CHASSIS A.B.L. CIRCUIT DIAGRAM

R535 R528 R536 C515 R537

Q504

9V D501 R538 R547

I501 45
C551

Rainforest 13 IC ABL

15 53 52 51

Y1 In C In Y2 In U/Q In V/I In

Signal Sub PWB

See uP Data Signal Path

SCL2 SDA2

28 SCL2 27 SDA2
C730

43 42 41
T702 B+ C

RGB Out To Anodes

Deflection PWB
12V R710 R711 R713 D706 4.4V 7.1V

High Voltage Stability T703

C714 D708 T703 max. 7X resonance of Horz. Min. Current = Max. Resonance Deflection B+ 120V R714 C715 To Q777 Collector of Horz. Output Transistor

Q703
2.4V

To Focus

Signal PWB

JOB CODE A = 53SBX10B HP-11 B = 50/60DX10B HP-12 F = 43/53GX10B HP-13

ABL
ABL

R712

ABL Pull-Up Resistors R718 33K R719 33K [ Current Path ] 12V D710 Clamp

C724

Q602

R605

R740

12V 12.2V 4.0V

Q702
4.4V D705 C713

PSD2
Page 01-03

See Side Pincushion Circuit

R709

R708 82K

R727 D717 R728

R770 2.7K

As Brightness goes Up, ABL Voltage goes Down. (Inverse Proportional)

Jumper A and D

This page left blank.

DIGITAL CONVERGENCE INFORMATION

HP-1X CHASSIS DIAGRAMS

SECTION 2

This page left blank.

REMOTE CONTROL CLU-4311UG (P/N HL01651)

POWER TV CBL/SAT DVD/VCR

READ OLD ROM DATA PRESS (2X) RASTER PHASE

SWAP PIP HELP PIP CH

MOVE FREEZE MENU

WRITE TO ROM PRESS (2X) CENTERING REMOVE COLOR

INITIALIZE PIP MODE + PIP CH

MUTE

SELECT

CORRECTION BUTTONS
EXIT LAST CH

CROSSHATCH VIDEO CURSOR UP

VOL CH

CURSOR DOWN CURSOR RIGHT

CURSOR LEFT

7 BLUE (13X9)

RED (7 X 5) GREEN (3 X 3)

INPUT

STATUS

Used with 60DX10B, 60FX20B 50DX10, 50DX20B, 50FX20B HP-11 Chassis

REC

TV/VCR

PIX

CLU-4311UG

HITACHI

Used with 50GX30BA 50GX30B 43GX10B HP-12 Chassis

Page 02-01

REMOTE CONTROL CLU-5714 TSI (P/N HL01644)

USED IN MODELS: 53SBX10B
TV

POWER

VCR

CBL

SAT

SOURCE WIZARD DVD AV1 AV2 AV3

CURSOR UP

CURSOR DOWN
1 2 5 8 0
HELP

3 6 9
LAST CH

CURSOR LEFT

4 7
SLEEP

CURSOR RIGHT RED (7 X 5) RASTER PHASE CROSSHATCH VIDEO CORRECTION BUTTONS GREEN (3 X 3)

BLUE (13X9) REMOVE COLOR

INPUT

PIX

MEN

EXIT

VOL

SELECT

CH

SV CS

MUT E
VC RP LU S+

TUS STA
/TV IDE GU

HD SC

INFO

CALCULATE
PIP PIP CH FREEZE

CENTERING
PIP ACCESS SWAP

INITIALIZE PIP MODE + PIP CH WRITE TO ROM PRESS (2X)

PIP-MODE

READ OLD ROM DATA PRESS (2X)

PROG

TV/VCR

SLOW

REC

HITACHI
CLU-5714TSI

Page 02-02

NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 43GX10B OVERLAY DIMENSIONS NORMAL MODE
874 0.8 1.0 46.8 93.4 93.4 93.4 93.4 93.4 93.4 46.8 1.0 V. SIZE R B 656 10 30 72.7 72.7 72.7 72.7 72.7 H. SIZE 72.7 72.7 72.7 72.7 72.7 0.8

Centering Offset

PART NUMBER H310222

RED OFFSET = 10mm BLUE OFFSET = 30mm

VERTICAL SIZE = 580mm HORIZONTAL SIZE = 830mm

43GX10B HP-12 Chassis

Page 02-03

NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 50 INCH SETS USING THE HP-11 and HP-12 CHASSIS OVERLAY DIMENSIONS NORMAL MODE

1020.8 1.0 1.0 54.8 109.6 109.6 109.6 109.6 109.6 109.6 54.8 1.0 V. SIZE 10 R B 769.2 30 84.9 84.9 84.9 84.9 84.9 H. SIZE 84.9 84.9 84.9 84.9 84.9 1.0

Centering Offset

PART NUMBER H310354

RED OFFSET = 10mm BLUE OFFSET = 30mm

VERTICAL SIZE = 650mm HORIZONTAL SIZE = 950mm

50GX30B HP-12 Chassis 50GX30BA HP-12 Chassis 50DX10B HP-11 Chassis 50DX20B HP-11 Chassis 50FX20B HP-11 Chassis

Page 02-04

NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 53 INCH SET USING THE HP-13 CHASSIS OVERLAY DIMENSIONS NORMAL MODE

1078 1.4 1.15 57.55 115.1 115.1 115.1 115.1 115.1 115.1 57.55 1.15 V. SIZE 0 Centering Offset R B 808 40 89.6 89.6 89.6 89.6 89.6 H. SIZE 89.6 89.6 89.6 89.6 89.6 1.4

PART NUMBER H310359

RED OFFSET = 0mm BLUE OFFSET = 40mm

VERTICAL SIZE = 710mm HORIZONTAL SIZE = 1010mm

53SBX10B HP-11 Chassis

Page 02-05

NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 60 INCH USING THE HP-11 CHASSIS OVERLAY DIMENSIONS NORMAL MODE
1227.2 1.0 102.1 102.1 102.1 102.1 102.1 1.0 66.0 131.9 131.9 131.9 131.9 131.9 131.9 66.0 1.0 V. SIZE R B 925.4 10 40 H. SIZE 102.1 102.1 102.1 102.1 102.1 1.0

Centering Offset

PART NUMBER H310355

RED OFFSET = 10mm BLUE OFFSET = 40mm

VERTICAL SIZE = 800mm HORIZONTAL SIZE = 1140mm

60DX10B HP-11 CHASSIS 60FX20B HP-11 CHASSIS

Page 02-06

HP-1X CHASSIS "DIGITAL CONVERGENCE" INTERCONNECTION CIRCUIT DIAGRAM

Signal PWB
IR In
1 41 OSD Blk OSD R OSD Blk OSD R DIG B OSD G OSD G DIG G OSD B Dig OSD B Dig OSD G Dig OSD R -5V OSD B DIG B 36 37 35 38 34 39 33

I001

42

I501
Rainforest TA1222BN CP03552U
41 42

Q510 Q509

PY1
5

B To CRTs G R

I004
D/A Conv.
9

14 15

SDA1 SCL1

2 3

Main Micro 43 MN102L35G CP07781U

44

Q508
43 3

PDG
1 2 +5V +5V SRAM HBlk 3 4 5 6 7 IR IN 8 9 10 11 12 13 14 15 ADJ BUSY 14 +26P 10 5 6

STK392-110 BV + 9 16 11 13 18 + 4 CYV+ CYVCYH+ CYH-

PCB
2 1 4 3

To Blue Convergence Yokes

Busy

Signal PWB Deflection PWB

SK01 "DCAM" Digital

UKDG
HC2141 P/N CS00351

+33V

IR Receiver

PFJ
A5V
3 2

HMO1
3 1 2 QM01

PSD1
1 2 3 4 BUSY OSD R IR-In OSDG OSDB

Convergence Mode

IK05
BH + -

QK06 QK07 QK08

ASize VD

Page 02-07

GH

Auto Digicon

IR Out

PDS
1 BV BH Gnd GV GH Gnd RV RH Mute

PCG
7 CYH+ CYH4

15 8

To Green Convergence Yokes

SM09
Magic Focus 9

5 6

DIG R DIG G DIG B MAGIC SW.

MAGIC SW.

Ft. Control PWB

+5V

PDS1
1 2 3 4 5 6 7 8 9 10 11 Gnd Gnd S7 S6 S5

Digital Convergence Unit "DCU"

2 3 4 5 6 7

-26P

-33V CYV1 8 GV 4 9 + RV 7 11 13 18 + 10 5 +33V STK392-110 16 CYV+ CYVCYH+ CYHCYV+ 2

Sensor PWB

5V Digital
S7 S6 S5 S4 S3 S2 S1 S0

PDS
2 3 4 5 6 7 8 9 1

"Mounted on Deflection PWB"

8 9

IK04
+ -

PCR
2 1 4 3

To Red Convergence Yokes

LED S0-S7 8 Total Sensors

S4 S3 S2 S1 S0

14 RH 15 1

Normal "Lo"
+26P 2 +27V

Gnd

IK02
3

Deflection PWB

Gnd 10

Deflection PWB

This page left blank.

INFORMATION
HP-1X CHASSIS DIAGRAMS

POWER SUPPLY

SECTION 3

This page left blank.

HP-1X POWER SUPPLY SHUT-DOWN CIRCUIT

D901 R905 R906 18.9V D905 R907 C907

T901
9

120V

R931 0.47 R932 R982

F931 R934 Def. B+ Too Hi

18.9V 4

Vin

D923

D907

10

C942 Q903 D931 R977

AC

I901 Power IC
From I921 From pin 53 of Microprocessor On/Off

Def. B+ Current Too Hi C957

D933 D932 D946

R935

Stby +5V
S901 Relay D934 AC

PSD3
Pin 4

On

Off +26V Too Hi

+26V
R925 D956 D950 R926

+27V
D951 D935 R940 3.3K R985 R941 10K R965 D938 +27V Too Hi or -12V Loss Det D955 D952 R964

Q931
R944 5.6K

Stby +5V

-12V

Q915

Q914 Turns Off Relay Hi (0.6V on Base) Q914 Q915 Latches Q914 On

R943 R942 C945

D962

X Ray Protect
5 Shut Down events from Deflection

+12V
R966 R967

+12V Short Det. D964 -12V Too Hi Det. D963 22V

R980

D960

HV Protect

Mutes CRTs when X-Ray Hi

M12V
-12V

Audio +16V
R927 D948 R928 D949

Audio B+ Short Det

To Pin 10 of Microprocessor Shuts Off Relay if Low See Protect Det. Signal Path

Protect Det. PSD3

Pin 10

PAGE 03-01

HP-1X SERIES "X-RAY PROTECT" BLOCK DIAGRAM

PSD2 11 12V
R651 D607 +12V too High Detection Active Hi 10.9V

To Sweep Loss Detection 1

I601
Vertical Output IC 1.9V

24.7V

13

D607

V. Blk

R649

Pump-Up Cap. C611 C614 R633 D611

X-RAY PROTECT
To X-Ray Protect See Power Suppply Shut Down Circuit Diagram

D606

D608 Vertical IC failure Detection

D608

C612

R634

Q609 & R645 Vertical IC Excessive Current Detection

V26V
25.1V
+

R645 0.68
C619
-

24.8V R646

C622

D615 To Pincushion Circuit Q612

R619 D709 Excessive High Voltage Detection

R648

0V

Q609
R647 T702 Flyback H Heater

D709 D622
D622 Pincushion Circuit Failure R715

R716

D712
C731

D716

Page 03-02

R620

To Q710 H. Blk Deflection PWB

HP-1X CHASSIS L.E.D. (VISUAL TROUBLE DETECTION) DIODES POWER SUPPLY 3 GREEN L.E.D.s and 1 RED L.E.D. (4 Total L.E.Ds. for visual trouble sensing observation)
+ 27V M 12V Audio +18V R927 R964 D948 Protect Det Active Lo D952 ALL GREEN L.E.D.s D949 R928 Deflection B+ 120V R934 R935 D946

D951 R965 D955 X-Ray Active Hi

AC

R905

R906

Start Up

Run

From Pin 9 T901 D905

D923 is a RED L.E.D. Off = No I901 B+ On = I901 Run Voltage OK R902

4
Osc B+ I901 Driver/Output IC

D923

C907

D907

PAGE 03-03

This page left blank.

INFORMATION
HP-1X CHASSIS DIAGRAMS

AUDIO

SECTION 4

This page left blank.

HP-11 Chassis Audio (Main-Terminal) Signal Path

SIGNAL PWB PST1 SIGNAL PWB SRS PWB (See SRS Audio Circuit Diagram)

I201 A/V Select

62 64 SEL OUT Left Out Right Out 52 54 PST1 10 11

U101

27

TV Main L TV Main R

15 16

Main Tuner 26

PSU1 HiFi Out 8 7 SEL L SEL R HiFi Out

JA01 R L

Aux 1 Left

V1 V2

9 11 2 4 PP FR Out 3 11 FL 10 FR

Aux 1 Right

Aux 2 Left Aux 2 Right

PFT
Aux 3 Left

V3

8 7

16 17 18 See AV Mute Circuit Diagram

C403

C404 4 Q401

C419 7

Aux 3 Right

Front Control PWB

Aux 4 Left

V4

23 25

I401 FL Out 12 C420

Aux 4 Right

C402 See AV Mute Circuit Diagram

C405 2 Q402

Monitor Out Left

MON

38

Monitor Out Right

MON 40 OUT

Front Audio Out TA8200AH SIGNAL PWB

Page 04-01

TERMINAL PWB

HP-11 Series Chassis SRS AUDIO Circuit (Also, see Audio Main and Terminal PWB Circuit)
PSU1 1 SDA2 2
SCL2

IA01 Audio Control

14 SCL 13 SDA
BBEout R

27 Tone R In 26 BBEout L 4 Tone L In 5

Select R

7 8

30 R In 1 L In

R Out

23 8

Select L

L Out

FL FR

11 10
5

Front Left QA01 QA02 Front Right VMute DA01 DA03 QA05 JA01 Out to HiFi R

V Mute 2

QA03 QA04 Out to HiFi L Mute ERRMute 6 DA02 DA04 QA06

Page 04-02

XRAY Protect From Power Supply From I903 Pin 3 10V p/p PSD3 6 R0J1

D960

PSD2 6

HP-11 Series Chassis AUDIO and VIDEO MUTE Circuit (See also SRS Mute Circuit)
Mute Vcc "HVPROT" Horizontal Vertical Sweep Loss Det. (From Q522 Signal PWB) D010 R0E6 R0E4 D009 R0E5

Q017

Q024 R0H2 R0H3 R0H4

D012

HVcc+9V Sig Vcc+9V

22 46

I501

Q018
ROE8 D018 R0E9

R0E7 R0F1 V Mute 2 H Blk

D509

25 FBP IN

D020 R0H1

D019 C054 C055

Micro Processor

D011 R040 RO38 + 5V F. Spk Off

Signal PWB V Mute 2

I001
V MUTE Ft Spk Off Mute

QC17
Active during Service Mode

11 30 40

R582

56 DAC2

R586

Q014 SRS PWB

Mute 2 D404

PSU1
VMute2 5 10 11 4 ErrorMute 6 V Mute 2 Right Ft. Audio Left Ft. Audio F. Spk Off Mute2

R412 D405 R413 C401 C402 D402 D403 R404

Q403
R411 C412 C411

11 Mute = Lo C404 4 2

Mute

IJ01
L In L Out R In R Out FRONT L&R Audio Output 7 12

Q402
R402

C405

Q401

Page 04-03

D401

C401

HP-11 Series Chassis SRS MUTE Circuit (See also Audio Video Mute Circuit)
PSU1

IA01 Audio Control

SCL2 SDA2 1 2 14 13 SCL SDA HiFi R DA01 V Mute 2 5 DA03

QA05

HiFi L ERRMute Mute 2 6 DA02 DA04

QA06

Page 04-04

This page left blank.

This page left blank.