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Product Manual

Air cooled screw chillers

Code: Printing date: McEnergy Mono

CSS - Rev. 7.0 23/01/2013 R3.6.0

McEnergy Mono
SE-ST (Standard Efficiency - Standard Noise) - Cooling Capacity from 101 to 413 kW SE-LN (Standard Efficiency - Low Noise) - Cooling Capacity from 98 to 398 kW

FEATURES AND BENEFITS


Low operating cost and extended operating life

This

chiller

range

is

the

result

of

careful

design,

aimed

to

optimize the energy efficiency of the chillers, with the objective of bringing down operating costs and improving installation profitability, effectiveness and economical management. The chillers feature a high efficiency single screw compressor design, large condenser coil surface area for maximum heat transfer and low discharge pressure, advanced technology condenser fans and a shell&tube evaporator with low refrigerant pressure drops.

Low operating sound levels


latest compressor design and by by the virtually vibration-free operation. a

Very unique

low

sound fan

levels that

both

at

full

load

and of

part air at

load

conditions

are low

achieved sound

by

the and

new

moves is

large

volume

exceptionally of a

levels

Infinite

capacity

control

Cooling

capacity

control

infinitely

variable

by

means

single

screw

asymmetric

compressor controlled by microprocessor system. Each unit has infinitely variable capacity control from 100% down to 25%. This modulation allows the compressor capacity to exactly match the building cooling load without any leaving evaporator water temperature fluctuation. This chilled water temperature fluctuation is avoided with a stepless control. With a co m p r es s o r load s t ep c o nt r o l in fa c t , the

compressor capacity, at partial loads, will be too high or too low compared to the building cooling load. The result is an increase in chiller energy costs, particularly at the part-load conditions at which the chiller operates most of the time.

Units

with

stepless

regulation

offer

benefits

that

the

units

with step regulation are unable to match. The ability to follow the system energy demand at any time and the poss ibil ity to pro vide st eady ou tlet wa ter tem pera ture without deviations from the set-point, are the two points that allow you to understand how the optimum operating conditions of a system can be met through the use of a unit with stepless regulation.

Superior control logic

The

new

MicroTech

III

controller

provides

an

easy

to

use

control

environmental.

The

control

logic is designed to provide maximum efficiency, to continue operation in unusual operating conditions and to provide a history of unit operation. One of the greatest benefits is the easy interface with LonWorks, Bacnet, Ethernet TCP/IP or Modbus communications.

Code requirements Safety and observant of laws/directives


accordance with applicable selections of the following: Construction of pressure vessel Machinery Directive Low Voltage Electromagnetic Compatibility Electrical & Safety codes Manufacturing Quality Stds

Units

are

designed

and

manufactured

in

97/23/EC (PED) 2006/42/EC 2006/95/EC 2004/108/EC EN 602041 / EN 60335-2-40 UNI EN ISO 9001:2004 CE marked, complying with with European laws in directives in non in force, concerning countries manufacturing (ASME, GOST, and etc.),

Certifications

Units

are

safety. On request units can be produced complying and with other applications, such as naval (RINA, etc.).

force

European

Page 2 of 40

FEATURES AND BENEFITS


Versions

This range is available as standard efficiency version:

STANDARD EFFICIENCY 10 sizes to cover a range Standard Noise configuration).

from

98

up

to

413

kW

with

an

EER

up

to

2.98

and

an

ESEER

up

to

3.34

(data

refer

to

The EER (Energy Efficiency Ratio) is the ratio of the Cooling Capacity to the Power Input of the unit. The Power Input includes: the power input for operation of the compressor, the power input of all control and safety devices, the power input for fans. The ESEER (European Seasonal Energy Efficiency Ratio) is a weighed variation of EER with the load rate and the variation of air inlet condenser temperature. ESEER = A x EER100% + B x EER75% + C x EER50% + D x EER25% formula enabling to take into account the

K = Coefficient; T = Air inlet condenser temperature.

Sound configurations

Standard and low sound configurations available as follows:

STANDARD SOUND Condenser fan rotating at 900 rpm, rubber antivibration under compressor LOW SOUND Condenser fan rotating at 700 rpm, rubber antivibration under compressor, compressor sound enclosure.

Page 3 of 40

GENERAL CHARACTERISTICS
Cabinet and structure
The cabinet is made of galvanized steel sheet and painted to provide a high resistance to

corrosion. Colour Ivory White (Munsell code 5Y7.5/1) (RAL7044).The base frame has an eye-hook to lift the unit with ropes for an easy installation. The weight is uniformly distributed along the profiles of the base and this facilitates the arrangement of the unit.

Compressor

(Symmetric

Single

Screw)

The

compressor

is

semi-hermetic,

single-screw

type

with

gate-rotors the unit separator gate-rotor

made of carbon impregnated engineered composite material. The compressor has one slide managed by microprocessor for infinitely modulating the capacity between 100% to 25%. An integrated high efficiency oil maximizes the oil separation and standard start is Wye-Delta (Y- ) type.

Compressor

(Asymmetric

Single

Screw)

The

compressor

is

semi-hermetic,

single-screw

type

with

made with the latest high-strength fibre reinforced star material. The compressor has an asymmetric slide regulation managed by the unit controller for infinitely modulating capacity from 100% to 25%. An integrated high efficiency oil separator maximizes the oil separation and standard start is Wye-Delta (Y- ) type.

Refrigerant

The

compressors and

have very

been low

designed GWP

to

operate Warming is

with

R-134a,

ecological in

refrigerant low TEWI

with (Total to

zero

ODP

(Ozone Depletion Warming Impact).

Potential)

(Global unit

Potential), with a

resulting direct

Equivalent plate type

Evaporator

(Plate

Heat

Exchanger)

The

equipped

expansion

plate

evaporator. This heat exchanger is made of stainless steel brazed plates and is covered with a 20mm closed cell insulation material. The exchanger is equipped with an electric heater for protection against freezing down to 28C and evaporator water connections are provided with victaulic kit (as standard). The evaporator has 1 circuit (one compre ssor) an d is manuf acture d in accor dance to P ED appro val. Flo w switch o n evapor ator sta ndard fa ctory mounted. Water filter is standard.

Condenser

The

condenser

is

manufactured

with

internally

enhanced

seamless

copper

tubes fins and

arranged

in

staggered

row pattern and mechanically expanded into lanced and rippled aluminum condenser integral sub-cooler circuit provides sub-cooling to effectively eliminate liquid flashing without increasing the power input.

with full fin collars. An increase cooling capacity design by a blades guard. valves to maximize motors achieve

Condenser fans ( 800)

The

condenser

fans

are

propeller resin the

type and most

with each

high fan

efficiency is

performances. The material of the blades is glass are internally protected from overtemperature and are IP54.

reinforced with

protected

Fan to

Electronic expansion valve

The

unit

is

equipped

advanced

electronic

expansion

precise control of refrigerant mass flow. As todays system requires improved energy efficiency, tighter temperature control, wider range of operating conditions and incorporate features like remote monitoring and diagnostics, the application of electronic expansion valves becomes mandatory. Electronic expansion valves possess unique features: short opening and closing time, high resolution, positive shut-off function to eliminate use of additional solenoid valve, continuous modulation of mass flow without stress in the refrigerant circuit and corrosion resistance stainless steel body. Electronic expansion valves are typically working with lower P between high and low pressure side, than a thermostatic expansion valve. The electronic expansion valve allows the system to work with low condenser pressure (winter time) without any refrigerant flow problems and with a perfect chilled water leaving temperature control.

Refrigerant circuit

Each unit has 1 independent refrigerant circuit and each one includes:

Compressor with integrated oil separator Refrigerant Evaporator Air Cooled Condenser Electronic expansion valve Discharge line shut off valve Liquid line shut off valve Sight glass with moisture indicator Filter drier Charging valves High pressure switch High pressure transducers Low pressure transducers Oil pressure transducer Suction temperature sensor

Electrical

control

panel

Power

and

control

are

located

in

the

main

panel

that

is

manufactured

to

ensure

protection against all weather conditions. The electrical panel is IP54 and (when opening the doors) internally protected against possible accidental contact with live parts. The main panel is fitted with a main switch interlocked door that shuts off power supply when opening.

Power Section The power section includes compressors and fans protection devices, compressors and fans starters and control circuit power supply.

Page 4 of 40

GENERAL CHARACTERISTICS

MicroTech III controller MicroTech III controller is installed as standard; it can be used to modify unit set-points and check control parameters. A built-in display shows chiller operating status plus temperatures and pressures of water, refrigerant and air, programmable values, set-points. A sophisticated software with predictive logic, selects the most energy efficient combination of compressors, EEXV and condenser fans to keep stable operating conditions to maximise chiller energy efficiency and reliability. MicroTech III is able to protect critical components based on external signals from its system (such as motor temperatures, refrigerant gas and oil pressures, correct phase sequence, pressure switches and evaporator). The input coming from the high pressure switch cuts all digital output from the controller in less than 50ms, this is an additional security for the equipment. Fast program cycle (200ms) for a precise monitoring of the system. Floating point calculations supported for increased accuracy in Pressure / Temperature conversions.

Control section - main features Control Section has the following feature. Management of the compressor stepless capacity and fans modulation. Chiller enabled to work in partial failure condition. Full routine operation at condition of: - high ambient temperature value - high thermal load - high evaporator entering water temperature (start-up) Display of evaporator entering/leaving water temperature. Display of Outdoor Ambient Temperature. Display of condensing-evaporating temperature and pressure, suction and discharge superheat for each circuit. Leaving water evaporator temperature regulation (temperature tolerance = 0,1C). Compressor and evaporator pumps hours counter. Display of Status Safety Devices. Number of starts and compressor working hours. Optimized management of compressor load. Fan management according to condensing pressure. Re-start in case of power failure (automatic / manual). Soft Load (optimized management of the compressor load during the start-up). Start at high evaporator water temperature. Return Reset (Set Point Reset based on return water temperature). OAT (Outside Ambient temperature) Reset. Set point Reset (optional). Application and system upgrade with commercial SD cards. Ethernet port for remote or local servicing using standard web browsers. Two different sets of default parameters could be stored for easy restore.

Safety device / logic for each refrigerant circuit The following devices / logics are available. High pressure (pressure switch). High pressure (transducer). Low pressure (transducer). Fans circuit breaker. High compressor discharge temperature. High motor winding temperature. Phase Monitor. Low pressure ratio. High oil pressure drop. Low oil pressure. No pressure change at start.

System security The following securities are available. Phase monitor. Low Ambient temperature lock-out. Freeze protection.

Regulation type Proportional + integral + derivative regulation on the evaporator leaving water output probe.

Page 5 of 40

GENERAL CHARACTERISTICS

MicroTech III MicroTech III built-in terminal has the following features. 164x44 dots liquid crystal display with white back lighting. Supports Unicode fonts for multi-lingual. Key-pad consisting of 3 keys. PushnRoll control for an increased usability. Memory to protect the data. General faults alarm relays. Password access to modify the setting. Application security to prevent application tampering or hardware usability with third party applications. Service report displaying all running hours and general conditions. Alarm history memory to allow an easy fault analysis.

Supervising systems (on request)


MicroTech III remote communication MicroTech III is able to communicate to BMS (Building Management System) based on the most common protocols as: ModbusRTU LonWorks, now also based on the international 8040 Standard Chiller Profile and LonMark Technology. BacNet BTP certifief over IP and MS/TP (class 4) (Native). Ethernet TCP/IP.

Page 6 of 40

OPTIONS
Standard Options (supplied on basic unit)
Wye-Delta compressor starter (Y-D) - For low inrush current and reduced starting torque Double setpoint - Dual leaving water temperature setpoints. Phase monitor sequence. Device that monitors input voltage and stops the chiller in case of phase loss or wrong phase

Evaporator electric heater - Electric heater (controlled down to -28C ambient temperature, providing the power supply is on. Electronic expansion valve Discharge operation. line shut-off valve Installed on the

by

thermostat)

to

protect

the

evaporator

from

freezing

discharge

port

of

the

compressor

to

facilitate

maintenance

Suction line shut-off valve - Installed on the suction port of the compressor to facilitate maintenance operation. Ambient outside temperature sensor and setpoint reset Hour run meter General fault contactor Setpoint reset, Demand limit and Alarm from external device Setpoint Reset: The leaving water temperature set-point can be overwritten with an external 4-20mA, through the ambient temperature, or through the evaporator water temperature T. Demand Limit: Chiller capacity can be limited through an external 4-20mA signal or via network. Alarm from external device: The unit controller is able to receive an external alarm signal. The user can decide whether this alarm signal will stop the unit or not. Fans circuit breakers overload and overcurrent. Main switch interlock door Safety devices that, added to the standard protection devices, protect fan motors against

Options (on request)


MECHANICAL Total heat recovery - Produced with plate to plate or Shell&Tube heat exchangers to produce hot water. Partial heat recovery - Produced with plate to plate heat exchangers to produce hot water. Brine version - Allows the unit to operate down to -8C leaving liquid temperature (antifreeze required). 20mm evaporator insulation - The external shell is covered with a 20mm closed cell insulation material. Condenser coil guards Cu-Cu condenser coil - To give better protection against corrosion by aggressive environments. Cu-Cu-Sn condenser coil - To give better protection against corrosion in aggressive environments and by salty air. Alucoat fins coil - Fins are protected by a special acrylic paint with a high resistance to corrosion. High pressure side manometers Low pressure side manometers One centrifugal pump (low lift) - Hydronic kit consists of: single direct driven centrifugal pump, water filling system with pressure gauge, safety valve, drain valve. The motor pump is protected by a circuit breaker installed in control panel. The kit is assembled and wired to the control panel. The pipe and pump are protected from freezing with an additional electrical heater. One centrifugal pump (high lift) Hydronic kit consists of: single direct driven centrifugal pump, water filling system with pressure gauge, safety valve, drain valve. The motor pump is protected by a circuit breaker installed in control panel. The kit is assembled and wired to the control panel. The pipe and pump are protected from freezing with an additional electrical heater. Two centrifugal pump (low lift) - Hydronic kit consists of: twin direct driven centrifugal pumps, water filling system with pressure gauge, safety valve, drain valve. The motor pump is protected by a circuit breaker installed in control panel. The kit is assembled and wired to the control panel. The pipe and pumps are protected from freezing with an additional electrical heater. Two centrifugal pump (high lift) Hydronic kit consists of: twin direct driven centrifugal pumps, water filling system with pressure gauge, safety valve, drain valve. The motor pump is protected by a circuit breaker installed in control panel. The kit is assembled and wired to the control panel. The pipe and pumps are protected from freezing with an additional electrical heater. Double pressure relief valve with diverter

Page 7 of 40

OPTIONS

ELECTRICAL / CONTROL Soft starter - Electronic starting device to reduce the mechanical stress during compressor start-up Compressor thermal overload relays - Safety electronic protect compressor motors against overload and current unbalance. devices that, added to the standard protection devices,

Under / Over voltage control - Electronic device that monitors and displays input case of phase loss, wrong phase sequence, or voltage exceeding minimum and maximum allowed values.

voltage,

and

stops

the

chiller

in

Energy meter - Device installed inside the control box that displays all chiller electrical input such as line voltage and phase current, input active and reactive power, active integrated RS485 module allows a Modbus communication to an external BMS.

power parameters at line and reactive energy. An

Capacitors for power factor correction - Devices that increase the power factor of the unit. The capacitors are dry self-regenerating type with over pressure disconnecting safety device insulated with a no toxic dielectric mix without PCB or PCT. Current limit - To limit maximum absorbed current of the unit whenever is required Speedtrol (fan speed control device - ON/OFF - up fan (VFD driven) of each circuit. It allows unit operation down to -18C. Evaporator customer). flow switch Supplied separately to be to -18C) Continuous fan speed regulation on the first

wired

and

installed

on

the

evaporator

water

piping

(by

the

Compressors circuit provided by standard unbalance.

breakers fuses and

Safety devices that include in a single device all safety functions otherwise optional thermal relays, such as protection against overcurrent, overload, current

Fans speed regulation (+ fan silent mode) - Continuous fan speed regulation of improved sound level of the unit during low ambient temperature operation. At very except the first are switched off thus allowing unit operation down to -18C.

all fans (VFD driven) for low temperatures, all fans

INSTALLATION Rubber anti vibration mounts - Supplied separately, these installation. Ideal to reduce the vibrations when the unit is floor mounted. are positioned under the base of the unit during

Spring anti vibration mounts - Supplied separately, these are positioned installation. Ideal for dampening vibrations for installation on roofs and metallic structures. External tank without cabinet (500 L) External tank without cabinet (1000 L) External tank with cabinet (500 L) External tank with cabinet (1000 L)

under

the

base

of

the

unit

during

OTHER Container Kit Witness test Acoustic test Transport kit

Page 8 of 40

NOMENCLATURE

MNG Mono

029

SE

ST

Machine type
McEnergy Mono = Air cooled chiller cooling only

Unit Size
Always 3-digit code = Approximation of cooling capacity (RT)

Number of compressors
1

Model series
A, B,

Efficiency level
SE = Standard Efficiency

Sound level
ST LN = Standard sound = Low sound

Not used

Page 9 of 40

TECHNICAL SPECIFICATIONS McEng Mono-SE-ST


MODEL Capacity - Cooling (1) Capacity control - Type Capacity control - Minimum capacity Unit power input - Cooling (1) EER (1) ESEER IPLV CASING Colour (2) Material (2) DIMENSIONS Height Width Length WEIGHT Unit Weight Operating Weight WATER HEAT EXCHANGER Type (3) Water Volume Nominal water flow rate - Cooling Nominal Water pressure drop - Cooling Insulation material (4) AIR HEAT EXCHANGER Type (5) FAN Type (6) Drive (7) Diameter Nominal air flow Quantity Speed Motor input COMPRESSOR Type --Single Screw 13 1 Single Screw 13 1 Single Screw 13 1 Single Screw 13 1 Single Screw 13 1 Single Screw 13 1 Asymm Single Screw 16 1 Asymm Single Screw 19 1 ----mm l/s No. rpm kW DPT DOL 800 10924 2 900 3.5 DPT DOL 800 10576 2 900 3.5 DPT DOL 800 16386 3 900 5.3 DPT DOL 800 15865 3 900 5.3 DPT DOL 800 21848 4 900 7.0 DPT DOL 800 21153 4 900 7.0 DPT DOL 800 32772 6 900 10.5 DPT DOL 800 32772 6 900 10.5 --HFP HFP HFP HFP HFP HFP HFP HFP --l l/s kPa PHE 12 4.8 24 CC PHE 15 5.8 25 CC PHE 17 6.6 23 CC PHE 20 7.8 24 CC PHE 24 8.7 22 CC PHE 30 10.2 21 CC PHE 25 12.2 47 CC PHE 30 14.6 48 CC kg kg 1684 1699 1684 1699 1861 1881 1861 1881 2086 2116 2086 2116 2919 2963 2919 2963 mm mm mm 2273 1292 2165 2273 1292 2165 2273 1292 3065 2273 1292 3065 2273 1292 3965 2273 1292 3965 2223 2236 3070 2223 2236 3070 ----IW GPSS IW GPSS IW GPSS IW GPSS IW GPSS IW GPSS IW GPSS IW GPSS kW --% kW ------029.1 101 Stepless 25.0 38.7 2.61 2.93 3.36 034.1 121 Stepless 25.0 47.1 2.57 2.92 3.25 039.1 138 Stepless 25.0 53.5 2.58 2.74 2.98 046.1 163 Stepless 25.0 60.4 2.70 2.93 3.13 052.1 183 Stepless 25.0 68.5 2.67 2.81 3.25 061.1 214 Stepless 25.0 71.8 2.98 3.02 3.48 073.1 256 Stepless 25.0 86.8 2.95 3.18 3.68 087.1 307 Stepless 25.0 111 2.77 3.05 3.56

Oil charge Quantity SOUND LEVEL Sound Power - Cooling Sound Pressure - Cooling (8) REFRIGERANT CIRCUIT Refrigerant type Refrigerant charge N. of circuits PIPING CONNECTIONS Evaporator water inlet/outlet

l No.

dB(A) dB(A)

92 74

92 74

92 74

92 74

93 74

94 75

94 75

94 75

--kg No.

R134a 18 1

R134a 21 1

R134a 23 1

R134a 28 1

R134a 30 1

R134a 33 1

R134a 46 1

R134a 46 1

3"

3"

3"

3"

3"

3"

3"

3"

Fluid: Water (1) Cooling capacity, unit power input in cooling and EER are based on the following conditions: evaporator 12.0/7.0C; ambient 35.0C, unit at full load operation; (2) IW: Ivory White; GPSS: Galvanized and Painted Steel Sheet; (3) PHE: Plate Heat Exchanger --- S&T: Single Pass Shell & Tube (4) CC: Closed Cell; (5) HFP: High efficiency fin and tube type with integral subcooler (6) DPT: Direct Propeller Type; (7) DOL: Direct On Line - VFD: Inverter - BRS: Brushless (8) The values are according to ISO 3744 and are referred to: evaporator 12/7C, ambient 35C, full load operation.

Page 10 of 40

TECHNICAL SPECIFICATIONS McEng Mono-SE-ST


MODEL Capacity - Cooling (1) Capacity control - Type Capacity control - Minimum capacity Unit power input - Cooling (1) EER (1) ESEER IPLV CASING Colour (2) Material (2) DIMENSIONS Height Width Length WEIGHT Unit Weight Operating Weight WATER HEAT EXCHANGER Type (3) Water Volume Nominal water flow rate - Cooling Nominal Water pressure drop - Cooling Insulation material (4) AIR HEAT EXCHANGER Type (5) FAN Type (6) Drive (7) Diameter Nominal air flow Quantity Speed Motor input COMPRESSOR Type --Asymm Single Screw 19 1 Asymm Single Screw 19 1 ----mm l/s No. rpm kW DPT DOL 800 31729 6 900 10.5 DPT DOL 800 31729 6 900 10.5 --HFP HFP --l l/s kPa PHE 36 17.2 48 CC PHE 44 19.7 45 CC kg kg 2919 2963 2919 2963 mm mm mm 2223 2236 3070 2223 2236 3070 ----IW GPSS IW GPSS kW --% kW ------102.1 360 Stepless 25.0 133 2.71 3.23 3.61 118.1 413 Stepless 25.0 145 2.84 3.34 3.65

Oil charge Quantity SOUND LEVEL Sound Power - Cooling Sound Pressure - Cooling (8) REFRIGERANT CIRCUIT Refrigerant type Refrigerant charge N. of circuits PIPING CONNECTIONS Evaporator water inlet/outlet

l No.

dB(A) dB(A)

94 75

95 76

--kg No.

R134a 56 1

R134a 60 1

3"

3"

Fluid: Water (1) Cooling capacity, unit power input in cooling and EER are based on the following conditions: evaporator 12.0/7.0C; ambient 35.0C, unit at full load operation; (2) IW: Ivory White; GPSS: Galvanized and Painted Steel Sheet; (3) PHE: Plate Heat Exchanger --- S&T: Single Pass Shell & Tube (4) CC: Closed Cell; (5) HFP: High efficiency fin and tube type with integral subcooler (6) DPT: Direct Propeller Type; (7) DOL: Direct On Line - VFD: Inverter - BRS: Brushless (8) The values are according to ISO 3744 and are referred to: evaporator 12/7C, ambient 35C, full load operation.

Page 11 of 40

TECHNICAL SPECIFICATIONS McEng Mono-SE-LN


MODEL Capacity - Cooling (1) Capacity control - Type Capacity control - Minimum capacity Unit power input - Cooling (1) EER (1) ESEER IPLV CASING Colour (2) Material (2) DIMENSIONS Height Width Length WEIGHT Unit Weight Operating Weight WATER HEAT EXCHANGER Type (3) Water Volume Nominal water flow rate - Cooling Nominal Water pressure drop - Cooling Insulation material (4) AIR HEAT EXCHANGER Type (5) FAN Type (6) Drive (7) Diameter Nominal air flow Quantity Speed Motor input COMPRESSOR Type --Single Screw 13 1 Single Screw 13 1 Single Screw 13 1 Single Screw 13 1 Single Screw 13 1 Single Screw 13 1 Asymm Single Screw 16 1 Asymm Single Screw 19 1 ----mm l/s No. rpm kW DPT DOL 800 8373 2 700 1.6 DPT DOL 800 8144 2 700 1.6 DPT DOL 800 12560 3 700 2.4 DPT DOL 800 12216 3 700 2.4 DPT DOL 800 16747 4 700 3.1 DPT DOL 800 16288 4 700 3.1 DPT DOL 800 25120 6 700 4.7 DPT DOL 800 25120 6 700 4.7 --HFP HFP HFP HFP HFP HFP HFP HFP --l l/s kPa PHE 12 4.7 23 CC PHE 15 5.5 23 CC PHE 17 6.4 22 CC PHE 20 7.5 23 CC PHE 24 8.4 21 CC PHE 30 10.0 20 CC PHE 25 11.9 45 CC PHE 30 14.1 45 CC kg kg 1784 1799 1784 1799 1961 1981 1961 1981 2186 2216 2186 2216 3029 3073 3029 3073 mm mm mm 2273 1292 2165 2273 1292 2165 2273 1292 3065 2273 1292 3065 2273 1292 3965 2273 1292 3965 2223 2236 3070 2223 2236 3070 ----IW GPSS IW GPSS IW GPSS IW GPSS IW GPSS IW GPSS IW GPSS IW GPSS kW --% kW ------029.1 97.9 Stepless 25.0 38.9 2.52 3.01 3.32 034.1 116 Stepless 25.0 47.9 2.42 2.97 3.21 039.1 134 Stepless 25.0 53.0 2.53 2.85 3.30 046.1 157 Stepless 25.0 60.4 2.60 3.00 3.46 052.1 177 Stepless 25.0 67.8 2.61 3.07 3.28 061.1 209 Stepless 25.0 72.3 2.89 3.32 3.48 073.1 249 Stepless 25.0 84.4 2.95 3.55 3.86 087.1 296 Stepless 25.0 110 2.69 3.41 3.75

Oil charge Quantity SOUND LEVEL Sound Power - Cooling Sound Pressure - Cooling (8) REFRIGERANT CIRCUIT Refrigerant type Refrigerant charge N. of circuits PIPING CONNECTIONS Evaporator water inlet/outlet

l No.

dB(A) dB(A)

89 71

89 71

90 71

90 71

90 71

92 73

92 73

92 73

--kg No.

R134a 18 1

R134a 21 1

R134a 23 1

R134a 28 1

R134a 30 1

R134a 33 1

R134a 46 1

R134a 46 1

3"

3"

3"

3"

3"

3"

3"

3"

Fluid: Water (1) Cooling capacity, unit power input in cooling and EER are based on the following conditions: evaporator 12.0/7.0C; ambient 35.0C, unit at full load operation; (2) IW: Ivory White; GPSS: Galvanized and Painted Steel Sheet; (3) PHE: Plate Heat Exchanger --- S&T: Single Pass Shell & Tube (4) CC: Closed Cell; (5) HFP: High efficiency fin and tube type with integral subcooler (6) DPT: Direct Propeller Type; (7) DOL: Direct On Line - VFD: Inverter - BRS: Brushless (8) The values are according to ISO 3744 and are referred to: evaporator 12/7C, ambient 35C, full load operation.

Page 12 of 40

TECHNICAL SPECIFICATIONS McEng Mono-SE-LN


MODEL Capacity - Cooling (1) Capacity control - Type Capacity control - Minimum capacity Unit power input - Cooling (1) EER (1) ESEER IPLV CASING Colour (2) Material (2) DIMENSIONS Height Width Length WEIGHT Unit Weight Operating Weight WATER HEAT EXCHANGER Type (3) Water Volume Nominal water flow rate - Cooling Nominal Water pressure drop - Cooling Insulation material (4) AIR HEAT EXCHANGER Type (5) FAN Type (6) Drive (7) Diameter Nominal air flow Quantity Speed Motor input COMPRESSOR Type --Asymm Single Screw 19 1 Asymm Single Screw 19 1 ----mm l/s No. rpm kW DPT DOL 800 24432 6 700 4.7 DPT DOL 800 24432 6 700 4.7 --HFP HFP --l l/s kPa PHE 36 16.5 44 CC PHE 44 19.0 42 CC kg kg 3029 3073 3029 3073 mm mm mm 2223 2236 3070 2223 2236 3070 ----IW GPSS IW GPSS kW --% kW ------102.1 345 Stepless 25.0 134 2.58 3.34 3.63 118.1 398 Stepless 25.0 150 2.65 3.45 3.76

Oil charge Quantity SOUND LEVEL Sound Power - Cooling Sound Pressure - Cooling (8) REFRIGERANT CIRCUIT Refrigerant type Refrigerant charge N. of circuits PIPING CONNECTIONS Evaporator water inlet/outlet

l No.

dB(A) dB(A)

92 73

93 74

--kg No.

R134a 56 1

R134a 60 1

3"

3"

Fluid: Water (1) Cooling capacity, unit power input in cooling and EER are based on the following conditions: evaporator 12.0/7.0C; ambient 35.0C, unit at full load operation; (2) IW: Ivory White; GPSS: Galvanized and Painted Steel Sheet; (3) PHE: Plate Heat Exchanger --- S&T: Single Pass Shell & Tube (4) CC: Closed Cell; (5) HFP: High efficiency fin and tube type with integral subcooler (6) DPT: Direct Propeller Type; (7) DOL: Direct On Line - VFD: Inverter - BRS: Brushless (8) The values are according to ISO 3744 and are referred to: evaporator 12/7C, ambient 35C, full load operation.

Page 13 of 40

ELECTRICAL SPECIFICATIONS McEng Mono-SE-ST


MODEL POWER SUPPLY Phases Frequency Voltage Voltage tolerance Minimum Voltage tolerance Maximum UNIT Maximum starting current Nominal running current cooling Maximum running current Maximum current for wires sizing FANS Nominal running current cooling COMPRESSORS Phases Voltage Voltage tolerance Minimum Voltage tolerance Maximum Maximum running current Starting method Nr V % % A --3 400 -10% +10% 78 Y3 400 -10% +10% 95 Y3 400 -10% +10% 107 Y3 400 -10% +10% 120 Y3 400 -10% +10% 141 Y3 400 -10% +10% 148 Y3 400 -10% +10% 174 Y3 400 -10% +10% 218 YA 8 8 12 12 16 16 24 24 A A A A 151 67 86 94 151 81 103 112 195 92 119 130 195 102 132 144 288 116 157 171 288 121 164 179 330 148 198 215 410 185 242 264 Nr Hz V % % 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 029.1 034.1 039.1 046.1 052.1 061.1 073.1 087.1

McEng Mono-SE-ST
MODEL POWER SUPPLY Phases Frequency Voltage Voltage tolerance Minimum Voltage tolerance Maximum UNIT Maximum starting current Nominal running current cooling Maximum running current Maximum current for wires sizing FANS Nominal running current cooling COMPRESSORS Phases Voltage Voltage tolerance Minimum Voltage tolerance Maximum Maximum running current Starting method Nr V % % A --3 400 -10% +10% 260 Y3 400 -10% +10% 274 YA 24 24 A A A A 410 220 284 310 410 241 298 326 Nr Hz V % % 3 50 400 -10% +10% 3 50 400 -10% +10% 102.1 118.1

Fluid: Water Allowed voltage tolerance 10%. Voltage unbalance between phases must be within 3%. Maximum starting current: starting current of biggest compressor + current of the compressor at 75% maximum load + fans current for the circuit at 75%. Nominal current in cooling mode is referred to the following conditions: evaporator 12/7C; ambient 35C; compressors + fans current. Maximum running current is based on max compressor absorbed current in its envelope and max fans absorbed current Maximum unit current for wires sizing is based on minimum allowed voltage Maximum current for wires sizing: (compressors full load ampere + fans current) x 1,1.

Page 14 of 40

ELECTRICAL SPECIFICATIONS McEng Mono-SE-LN


MODEL POWER SUPPLY Phases Frequency Voltage Voltage tolerance Minimum Voltage tolerance Maximum UNIT Maximum starting current Nominal running current cooling Maximum running current Maximum current for wires sizing FANS Nominal running current cooling COMPRESSORS Phases Voltage Voltage tolerance Minimum Voltage tolerance Maximum Maximum running current Starting method Nr V % % A --3 400 -10% +10% 78 Y3 400 -10% +10% 95 Y3 400 -10% +10% 107 Y3 400 -10% +10% 120 Y3 400 -10% +10% 141 Y3 400 -10% +10% 148 Y3 400 -10% +10% 174 Y3 400 -10% +10% 218 YA 5 5 8 8 10 10 16 16 A A A A 151 67 83 91 151 83 100 109 195 92 115 126 195 103 128 140 288 116 151 165 288 122 158 173 330 144 189 207 410 184 234 256 Nr Hz V % % 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 3 50 400 -10% +10% 029.1 034.1 039.1 046.1 052.1 061.1 073.1 087.1

McEng Mono-SE-LN
MODEL POWER SUPPLY Phases Frequency Voltage Voltage tolerance Minimum Voltage tolerance Maximum UNIT Maximum starting current Nominal running current cooling Maximum running current Maximum current for wires sizing FANS Nominal running current cooling COMPRESSORS Phases Voltage Voltage tolerance Minimum Voltage tolerance Maximum Maximum running current Starting method Nr V % % A --3 400 -10% +10% 260 Y3 400 -10% +10% 274 YA 16 16 A A A A 410 223 276 302 410 249 290 317 Nr Hz V % % 3 50 400 -10% +10% 3 50 400 -10% +10% 102.1 118.1

Fluid: Water Allowed voltage tolerance 10%. Voltage unbalance between phases must be within 3%. Maximum starting current: starting current of biggest compressor + current of the compressor at 75% maximum load + fans current for the circuit at 75%. Nominal current in cooling mode is referred to the following conditions: evaporator 12/7C; ambient 35C; compressors + fans current. Maximum running current is based on max compressor absorbed current in its envelope and max fans absorbed current Maximum unit current for wires sizing is based on minimum allowed voltage Maximum current for wires sizing: (compressors full load ampere + fans current) x 1,1.

Page 15 of 40

SOUND LEVELS McEng Mono-SE-LN


Sound pressure level at 1 m from the unit (rif. 2 x 10-5 Pa)

Power 8000 Hz 44.8 44.8 45.0 45.0 45.2 46.4 46.3 46.6 46.6 47.3 dB(A)
71.0 71.0 71.2 71.2 71.4 72.6 72.5 72.8 72.8 73.5

MODEL 029.1 034.1 039.1 046.1 052.1 061.1 073.1 087.1 102.1 118.1

63 Hz 73.0 73.0 73.2 73.2 73.4 74.6 74.5 74.8 74.8 75.5

125 Hz 68.3 68.3 68.5 68.5 68.7 69.9 69.8 70.1 70.1 70.8

250 Hz 66.4 66.4 66.6 66.6 66.8 68.0 67.9 68.2 68.2 68.9

500 Hz 72.8 72.8 73.0 73.0 73.2 74.4 74.3 74.6 74.6 75.3

1000 Hz 61.8 61.8 62.0 62.0 62.2 63.4 63.3 63.6 63.6 64.3

2000 Hz 59.2 59.2 59.4 59.4 59.6 60.8 60.7 61.0 61.0 61.7

4000 Hz 50.5 50.5 50.7 50.7 50.9 52.1 52.0 52.3 52.3 53.0

dB(A)
89.0 89.0 89.8 89.8 90.5 91.7 91.7 92.0 92.0 92.7

McEng Mono-SE-ST
Sound pressure level at 1 m from the unit (rif. 2 x 10-5 Pa)

Power 8000 Hz 47.3 47.3 47.5 47.5 47.7 48.9 48.8 49.1 49.1 49.8 dB(A)
73.5 73.5 73.7 73.7 73.9 75.1 75.0 75.3 75.3 76.0

MODEL 029.1 034.1 039.1 046.1 052.1 061.1 073.1 087.1 102.1 118.1

63 Hz 75.5 75.5 75.7 75.7 75.9 77.1 77.0 77.3 77.3 78.0

125 Hz 70.8 70.8 71.0 71.0 71.2 72.4 72.3 72.6 72.6 73.3

250 Hz 68.9 68.9 69.1 69.1 69.3 70.5 70.4 70.7 70.7 71.4

500 Hz 75.3 75.3 75.5 75.5 75.7 76.9 76.8 77.1 77.1 77.8

1000 Hz 64.3 64.3 64.5 64.5 64.7 65.9 65.8 66.1 66.1 66.8

2000 Hz 61.7 61.7 61.9 61.9 62.1 63.3 63.2 63.5 63.5 64.2

4000 Hz 53.0 53.0 53.2 53.2 53.4 54.6 54.5 54.8 54.8 55.5

dB(A)
91.5 91.5 92.3 92.3 93.0 94.2 94.2 94.5 94.5 95.2

Page 16 of 40

SOUND LEVEL AT DISTANCE

McEng Mono-SE-LN
SOUND PRESSURE LEVEL FOR DIFFERENT DISTANCES (dB(A)) MODEL 029.1 034.1 039.1 046.1 052.1 061.1 073.1 087.1 102.1 118.1 1m 71.0 71.0 71.2 71.2 71.4 72.6 72.5 72.8 72.8 73.5 5m 62.2 62.2 62.8 62.8 63.3 64.5 64.4 64.7 64.7 65.4 10 m 57.1 57.1 57.8 57.8 58.4 59.6 59.6 59.9 59.9 60.6 15 m 54.0 54.0 54.6 54.6 55.3 56.5 56.4 56.7 56.7 57.4 20 m 51.6 51.6 52.3 52.3 53.0 54.2 54.2 54.5 54.5 55.2 25 m 49.8 49.8 50.5 50.5 51.2 52.4 52.4 52.7 52.7 53.4 50 m 44.0 44.0 44.8 44.8 45.4 46.6 46.6 46.9 46.9 47.6

McEng Mono-SE-ST
SOUND PRESSURE LEVEL FOR DIFFERENT DISTANCES (dB(A)) MODEL 029.1 034.1 039.1 046.1 052.1 061.1 073.1 087.1 102.1 118.1 1m 73.5 73.5 73.7 73.7 73.9 75.1 75.0 75.3 75.3 76.0 5m 64.7 64.7 65.3 65.3 65.8 67.0 66.9 67.2 67.2 67.9 10 m 59.6 59.6 60.3 60.3 60.9 62.1 62.1 62.4 62.4 63.1 15 m 56.5 56.5 57.1 57.1 57.8 59.0 58.9 59.2 59.2 59.9 20 m 54.1 54.1 54.8 54.8 55.5 56.7 56.7 57.0 57.0 57.7 25 m 52.3 52.3 53.0 53.0 53.7 54.9 54.9 55.2 55.2 55.9 50 m 46.5 46.5 47.3 47.3 47.9 49.1 49.1 49.4 49.4 50.1

Fluid: Water Note: The values are according to ISO 3744 and are referred to: evaporator 12/7 C, air ambient 35C, full load operation

Page 17 of 40

OPERATING LIMITS
Operating Limits

Note The above graphic represents a guidelines about the operating Software (CSS) for real operating limits working conditions for each size. Legend: ELWT = Evaporator Leaving Water Temperature (C) CIAT = Condenser Inlet Air Temperature (C) Ref.: A = Unit can only work in 'ICE mode' B = Operation with Glycol (below 4C Evap LWT) C = Fan speed modulation required (below 18C Condens. Air Temp. for less than 3 fans units) D = Fan speed modulation required (below 10C Condens. Air Temp. for 3 or more fans units) E = Speedtroll required (below -10C Condens. Air Temp.) limits of the range. Please refer to Chiller Selection

Table 1 - Water heat exchanger - Minimum and maximum water

Legend: A = Max evaporator water t B = Min evaporator water t

Table 2 - Water heat exchanger - Fouling factors

Page 18 of 40

OPERATING LIMITS

Legend: A = Fouling factors (m2 C / kW) B = Cooling capacity correction factor C = Power input correction factor D = EER correction factor

Table 3 - Air heat exchanger - Altitude correction factors

Legend: A = Elevation above sea level (m) B = Barometric pressure (mbar) C = Cooling capacity correction factor D = Power input correction factor - Maximum operating altitude is 2000 m above sea level - Contact factory in case the unit has to be installed at altitudes between 1000 and 2000 m above sea level

Table 4 - Minimum glycol percentage for low air ambient temperature

Legend: AAT = Air Ambient Temperature (C) (2) A = Ethylene glycol (%) (1) B = Propylene glycol (%) (1) (1) Minimum glycol percentage to prevent freezing of water circuit at indicated air ambient temperature (2) Air ambient temperature do exceed the operating limits of the unit, as protection winter season at non-working conditions.

of

water

circuit

may

be

needed

in

Table 5.1 - Available fan static pressure correction factors

The above data are referred to: - Fan 800 mm diameter - Fan speed 890 rpm or 900 rpm Legend: A = External Static Pressure (Pa) B = Cooling Capacity (kW) Correction factor C = Compressor Power Input (kW) Correction factor D = Reduction of Maximum Condenser Inlet Air Temperature (C)

Table 5.2 - Available fan static pressure correction factors

Page 19 of 40

OPERATING LIMITS

The above data are referred to: - Fan 800 mm diameter - Fan speed 700 rpm or 705 rpm Legend: A = External Static Pressure (Pa) B = Cooling Capacity (kW) Correction factor C = Compressor Power Input (kW) Correction factor D = Reduction of Maximum Condenser Inlet Air Temperature (C)

Water content in cooling circuits

The

cooled

water

distribution

circuits

should

have

minimum

water

content

to

avoid excessive compressors start and stop. In fact, each time the compressor starts up, an excessive quantity of oil goes from the compressor sump and simultaneously there is a rise in the temperature of the compressor motors stator due to the inrush current during the start-up. To prevent damage to the compressors, have been envisaged the application of a device to limit frequent stops and restarts. During the span of one hour there will be no more than 6 starts of the compressor. The plant side should therefore ensure that the overall water content allows a more constant functioning of the unit and consequently greater environmental comfort. The minimum water content per unit should be calculated with a certain approximation using this simplified formula: For 1 compressor unit M (liters) = (0.94 x where: M = minimum water content per unit expressed in litres P = cooling capacity of the unit expressed in kW T = evaporator entering / leaving water temperature difference expressed in C This formula is valid for standard microprocessor is advisable to contact the designer of the plant. parameters. For more accurate determination of quantity of water, it T(C) + 5.87) x P(kW)

Water charge, flow and quality

Page 20 of 40

OPERATING LIMITS

Page 21 of 40

COOLING PERFORMANCE McEng Mono-SE-ST


029.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 105 31.9 5.0 26 111 32.7 5.3 29 117 33.6 5.6 32 123 34.5 5.9 35 129 35.5 6.2 38 136 36.5 6.5 42 30 100 34.7 4.8 24 106 35.6 5.1 27 112 36.5 5.3 29 118 37.5 5.6 32 124 38.5 5.9 36 131 39.5 6.3 39 35 95.3 37.8 4.5 22 101 38.7 4.8 24 107 39.7 5.1 27 113 40.7 5.4 30 119 41.7 5.7 33 125 42.7 6.0 36 40 90.1 41.1 4.3 20 95.7 42 4.6 22 101 43.1 4.8 25 107 44.1 5.1 27 113 45.2 5.4 30 119 46.2 5.7 33 45 84.5 44.6 4.0 18 90 45.7 4.3 20 95.6 46.7 4.6 22 101 47.8 4.8 25 107 48.9 5.1 27 109 47.9 5.2 28 48 80.9 46.9 3.9 16 85.3 47.2 4.1 18 87.2 45.7 4.2 19 89.2 44.6 4.3 20 91 43.4 4.4 20 93.2 42.6 4.5 21 25 126 38.7 6.0 26 133 39.8 6.3 29 140 40.9 6.7 32 147 42 7.0 35 155 43.2 7.4 39 162 44.4 7.8 42 30 120 42.2 5.7 24 127 43.3 6.1 27 134 44.4 6.4 30 141 45.6 6.8 33 149 46.9 7.1 36 156 48.1 7.5 39 35 114 45.9 5.4 22 121 47.1 5.8 25 128 48.3 6.1 27 135 49.5 6.4 30 142 50.8 6.8 33 149 52.2 7.1 36

034.1
40 108 50 5.1 20 114 51.2 5.5 22 121 52.5 5.8 25 128 53.8 6.1 27 135 55.1 6.5 30 142 56.5 6.8 33 45 101 54.3 4.8 18 107 55.6 5.1 20 114 57 5.4 22 119 56.8 5.7 24 121 55.5 5.8 25 124 54.1 5.9 26 48 93.3 54.6 4.4 15 96.2 53.4 4.6 16 98 51.5 4.7 17 100 50.1 4.8 18 103 49.2 4.9 18 105 48.2 5.0 19

039.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 143 44.3 6.8 25 151 45.4 7.2 27 159 46.6 7.6 30 168 47.7 8.0 33 176 48.9 8.4 36 185 50.2 8.9 40 30 136 48.1 6.5 23 145 49.3 6.9 25 153 50.5 7.3 28 161 51.7 7.7 31 170 52.9 8.1 34 178 54.3 8.5 37 35 130 52.3 6.2 21 138 53.5 6.6 23 146 54.8 7.0 26 154 56 7.4 28 163 57.4 7.8 31 171 58.8 8.2 34 40 123 56.9 5.9 19 131 58.1 6.2 21 139 59.5 6.6 24 147 60.9 7.0 26 155 62.3 7.4 29 163 63.8 7.8 32 45 116 61.9 5.5 17 123 63.3 5.9 19 131 64.8 6.3 21 139 66.3 6.6 24 147 67.8 7.0 26 155 69.3 7.4 29 48 111 65.3 5.3 16 118 66.7 5.6 18 126 68.2 6.0 20 131 68 6.3 21 134 66.4 6.4 22 137 64.8 6.6 23 25 168 49.7 8.0 26 178 51 8.5 28 187 52.3 9.0 31 197 53.7 9.4 34 207 55.1 9.9 38 218 56.5 10.4 41 30 161 54.2 7.7 24 171 55.5 8.1 26 180 56.9 8.6 29 190 58.3 9.1 32 200 59.7 9.5 35 210 61.3 10.0 38 35

046.1
40 145 64.1 6.9 20 154 65.6 7.4 22 164 67.2 7.8 25 173 68.7 8.3 27 182 70.3 8.7 30 192 72 9.2 33 45 137 69.7 6.5 18 145 71.3 6.9 20 154 72.9 7.4 22 164 74.6 7.8 25 173 76.2 8.3 27 182 77.9 8.7 30 48 131 73.3 6.2 16 140 74.9 6.7 18 147 75.3 7.0 20 149 72.9 7.1 21 153 71.1 7.3 22 156 69.2 7.4 22

154 58.9 7.3 22 163 60.4 7.8 24 172 61.8 8.2 27 182 63.3 8.7 30 191 64.8 9.1 32 201 66.4 9.6 36

Page 22 of 40

COOLING PERFORMANCE McEng Mono-SE-ST


052.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 189 56.7 9.0 24 200 58 9.5 26 211 59.4 10.1 29 222 60.9 10.6 32 233 62.4 11.2 35 245 64 11.7 38 30 181 61.5 8.6 22 192 63 9.2 25 203 64.5 9.7 27 214 66 10.2 30 225 67.6 10.7 33 236 69.3 11.3 36 35 172 66.9 8.2 20 183 68.5 8.7 22 194 70.2 9.2 25 204 71.8 9.7 27 214 73.5 10.3 30 225 75.3 10.8 33 40 162 73.1 7.7 18 172 74.8 8.2 20 182 76.6 8.7 22 192 78.4 9.2 25 202 80.3 9.7 27 212 82.1 10.2 30 45 149 80.1 7.1 15 158 82 7.6 17 168 83.9 8.0 19 178 85.9 8.5 21 188 87.9 9.0 24 197 90 9.4 26 48 140 84.8 6.7 14 149 86.7 7.1 16 158 88.7 7.6 17 168 90.8 8.0 19 174 90.6 8.3 21 178 88.4 8.5 22 25 212 58.1 10.1 21 224 59.5 10.7 23 236 60.8 11.2 25 247 62.2 11.8 28 260 63.6 12.4 30 272 65.1 13.0 33 30 208 63.9 9.9 20 220 65.3 10.5 22 232 66.8 11.1 25 243 68.3 11.6 27 255 69.8 12.2 29 268 71.4 12.8 32 35 203 70.3 9.7 19 214 71.8 10.2 21 225 73.4 10.8 23 237 75 11.3 26 248 76.7 11.9 28 260 78.4 12.5 30

061.1
40 194 77.5 9.2 18 205 79.1 9.8 20 216 80.9 10.3 22 227 82.6 10.9 24 238 84.4 11.4 26 249 86.3 11.9 28 45 181 85.7 8.7 16 192 87.5 9.2 18 203 89.3 9.7 19 213 91.3 10.2 21 224 93.2 10.7 23 235 95.2 11.2 25 48 172 91.1 8.2 14 182 93 8.7 16 193 94.9 9.2 18 200 95.3 9.6 19 204 92.7 9.8 20 207 90 9.9 20

073.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 264 72.4 12.6 50 279 74.2 13.3 55 295 76.2 14.1 61 312 78.2 14.9 67 329 80.3 15.7 74 346 82.6 16.6 81 30 253 78.2 12.0 46 268 80.1 12.8 51 284 82 13.5 57 300 84.1 14.3 63 316 86.2 15.1 69 333 88.4 15.9 76 35 241 84.9 11.5 42 256 86.8 12.2 47 271 88.7 12.9 52 286 90.8 13.7 58 302 92.9 14.5 64 318 95.1 15.2 70 40 227 92.6 10.8 38 242 94.5 11.5 43 257 96.5 12.3 48 272 98.5 13.0 53 287 101 13.7 58 302 103 14.5 64 45 211 102 10.1 33 225 103 10.8 38 240 105 11.4 42 255 107 12.2 47 269 110 12.9 52 284 112 13.6 57 48 201 108 9.6 30 214 109 10.2 34 228 111 10.9 38 242 113 11.6 43 257 115 12.3 48 267 115 12.8 51 25 319 93 15.2 51 337 95.7 16.1 56 356 98.4 17.0 62 375 101 17.9 68 394 104 18.9 75 414 107 19.8 82 30 305 100 14.5 47 323 103 15.4 52 341 106 16.3 57 359 109 17.2 63 378 112 18.1 69 397 115 19.0 76 35

087.1
40 272 116 13.0 38 289 119 13.8 43 306 123 14.6 47 322 126 15.4 52 340 130 16.2 57 357 134 17.1 63 45 251 125 12.0 33 267 128 12.7 37 283 132 13.5 41 300 136 14.3 46 313 138 15.0 49 320 137 15.3 51 48 238 130 11.3 30 248 132 11.8 32 253 130 12.1 34 260 128 12.4 35 265 126 12.7 37 272 124 13.0 38

290 108 13.8 43 307 111 14.6 48 324 114 15.5 53 342 117 16.3 58 360 121 17.2 64 378 124 18.1 70

Page 23 of 40

COOLING PERFORMANCE McEng Mono-SE-ST


102.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 375 111 17.9 52 396 114 18.9 57 418 118 20.0 63 440 121 21.0 69 463 125 22.1 76 486 129 23.3 83 30 359 120 17.1 48 379 123 18.1 53 400 127 19.1 58 421 131 20.1 64 443 135 21.2 70 465 139 22.3 77 35 340 129 16.2 43 360 133 17.2 48 380 137 18.1 53 400 141 19.1 58 421 145 20.1 64 442 149 21.2 70 40 318 139 15.2 38 338 143 16.1 43 357 148 17.1 47 377 152 18.0 52 396 156 19.0 57 416 161 19.9 63 45 294 149 14.0 33 312 154 14.9 37 331 159 15.8 41 344 161 16.4 44 349 158 16.7 46 357 156 17.1 47 48 268 152 12.8 28 276 150 13.2 30 283 148 13.5 31 290 145 13.9 33 295 142 14.1 34 302 139 14.5 35 25 418 120 19.9 46 440 123 21.0 50 462 127 22.1 55 485 131 23.2 60 509 135 24.3 65 533 139 25.5 71 30 406 130 19.4 43 428 134 20.4 48 450 138 21.5 52 472 142 22.6 57 495 146 23.7 62 518 151 24.8 68 35 392 141 18.7 41 413 145 19.7 45 434 150 20.7 49 455 154 21.8 53 477 159 22.8 58 499 163 23.9 63

118.1
40 373 153 17.8 37 393 158 18.8 41 414 163 19.7 45 434 168 20.7 49 454 173 21.7 53 466 174 22.3 56 45 339 163 16.2 31 346 161 16.5 33 354 159 16.9 34 359 156 17.2 35 366 153 17.5 36 371 150 17.8 37 48 282 146 13.4 22 293 146 14.0 24 299 143 14.3 25 303 139 14.5 26 310 137 14.8 27 317 135 15.2 28

Fluid: Water Ta: Condenser inlet air temperature; CC: Cooling capacity; Twout: Evaporator leaving water temperature ( t 5C) qw: Fluid flow rate; dpw: Fluid pressure drop PI: Power input;

* For working condition where dpw value is "Italic-Red Color" please contac factory

Page 24 of 40

COOLING PERFORMANCE McEng Mono-SE-LN


029.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 102 31.7 4.9 25 108 32.6 5.1 27 114 33.6 5.4 30 120 34.7 5.7 33 126 35.7 6.0 36 132 36.9 6.3 40 30 97.4 34.6 4.6 23 103 35.6 4.9 25 109 36.7 5.2 28 115 37.7 5.5 31 121 38.9 5.8 34 127 40 6.1 37 35 92.4 37.8 4.4 21 97.9 38.9 4.7 23 104 40 4.9 26 109 41.1 5.2 28 115 42.2 5.5 31 121 43.4 5.8 34 40 87.1 41.2 4.2 19 92.4 42.3 4.4 21 97.9 43.5 4.7 23 103 44.7 4.9 26 109 45.9 5.2 28 115 47.1 5.5 31 45 81.2 44.9 3.9 16 86 45.7 4.1 18 87.9 44.2 4.2 19 90 43.1 4.3 20 91.8 41.9 4.4 21 93.3 40.7 4.5 21 48 70.4 41.3 3.4 13 72.3 40.2 3.4 13 73.8 39.1 3.5 14 75.7 38.2 3.6 15 77.4 37.4 3.7 15 78.7 36.5 3.8 16 25 121 39.1 5.8 25 128 40.3 6.1 27 135 41.5 6.4 30 142 42.9 6.8 33 149 44.2 7.1 36 156 45.6 7.5 40 30 116 42.7 5.5 23 122 44 5.8 25 129 45.3 6.2 28 136 46.7 6.5 31 143 48.1 6.8 33 150 49.6 7.2 37 35 110 46.6 5.2 21 116 47.9 5.5 23 123 49.4 5.9 25 129 50.8 6.2 28 136 52.3 6.5 31 143 53.8 6.8 34

034.1
40 103 50.8 4.9 19 109 52.2 5.2 21 116 53.7 5.5 23 122 55.2 5.8 25 126 55.2 6.1 27 129 53.9 6.2 28 45 92.2 52.2 4.4 15 94.3 50.4 4.5 16 96.6 49.1 4.6 17 98.6 47.7 4.7 17 101 46.8 4.8 18 102 45.2 4.9 18 48 77.3 46.3 3.7 11 79 44.8 3.8 12 81 43.9 3.9 12 82.7 42.8 4.0 13 84.1 41.7 4.0 13 86.1 41 4.1 14

039.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 139 43.3 6.6 24 147 44.6 7.0 26 155 45.8 7.4 29 163 47.1 7.8 32 172 48.5 8.2 35 180 49.9 8.6 38 30 133 47.3 6.3 22 141 48.6 6.7 24 149 49.9 7.1 27 157 51.3 7.5 29 165 52.7 7.9 32 173 54.2 8.3 35 35 126 51.6 6.0 20 134 53 6.4 22 142 54.4 6.8 25 150 55.9 7.2 27 158 57.4 7.5 30 166 59 7.9 33 40 119 56.4 5.7 18 127 57.9 6.0 20 134 59.4 6.4 22 142 61 6.8 25 150 62.6 7.2 27 158 64.3 7.6 30 45 111 61.7 5.3 16 119 63.3 5.7 18 126 65 6.0 20 132 65.5 6.3 22 134 63.3 6.4 22 137 61.7 6.6 23 48 104 62.8 4.9 14 106 60.8 5.1 15 109 59.2 5.2 15 111 57.5 5.3 16 114 56.4 5.5 17 115 54.6 5.5 17 25 163 49.2 7.8 25 172 50.7 8.2 27 182 52.2 8.7 30 191 53.7 9.1 33 201 55.3 9.6 36 211 57 10.1 39 30 156 53.8 7.4 23 165 55.4 7.9 25 174 56.9 8.3 28 183 58.5 8.8 30 193 60.2 9.2 33 202 61.9 9.7 36 35

046.1
40 140 64.1 6.7 18 148 65.8 7.1 21 157 67.6 7.5 23 166 69.4 7.9 25 175 71.2 8.4 28 184 73.1 8.8 31 45 130 69.9 6.2 16 139 71.6 6.6 18 144 70.8 6.9 20 147 69.1 7.0 20 151 67.3 7.2 21 153 65.5 7.3 22 48 115 66.3 5.5 13 119 64.6 5.7 14 122 62.8 5.8 14 125 61.5 6.0 15 127 59.6 6.1 16 129 58.2 6.2 16

148 58.8 7.1 21 157 60.4 7.5 23 166 62 7.9 25 175 63.7 8.4 28 184 65.5 8.8 31 193 67.3 9.3 33

Page 25 of 40

COOLING PERFORMANCE McEng Mono-SE-LN


052.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 185 55.2 8.8 23 196 56.7 9.3 25 206 58.3 9.8 28 217 60 10.4 31 228 61.7 10.9 33 239 63.4 11.4 37 30 177 60.3 8.4 21 187 62 8.9 23 197 63.7 9.4 26 208 65.4 9.9 28 218 67.2 10.4 31 229 69.1 10.9 34 35 167 66 8.0 19 177 67.8 8.4 21 187 69.7 8.9 24 197 71.6 9.4 26 207 73.6 9.9 28 217 75.6 10.4 31 40 155 72.5 7.4 17 165 74.5 7.9 19 174 76.5 8.3 21 184 78.6 8.8 23 194 80.8 9.3 25 203 82.9 9.7 27 45 141 79.9 6.7 14 150 82 7.2 16 159 84.1 7.6 18 168 86.4 8.0 19 175 87.2 8.4 21 179 84.2 8.5 22 48 132 84.7 6.3 12 137 83.7 6.5 13 140 80.8 6.7 14 144 78.7 6.9 15 147 76.5 7.0 15 151 75 7.2 16 25 211 57.6 10.0 21 222 59.1 10.6 23 234 60.7 11.2 25 245 62.3 11.7 27 257 64 12.3 30 269 65.8 12.9 32 30 206 63.7 9.8 20 217 65.4 10.4 22 228 67.1 10.9 24 240 68.8 11.5 26 251 70.7 12.0 28 263 72.6 12.6 31 35 198 70.5 9.4 18 209 72.3 10.0 20 220 74.2 10.5 22 231 76.1 11.0 24 242 78.1 11.6 27 253 80.2 12.1 29

061.1
40 187 78.2 8.9 17 198 80.2 9.4 18 208 82.2 9.9 20 219 84.4 10.5 22 229 86.5 11.0 24 240 88.7 11.5 26 45 173 86.9 8.2 14 183 89.1 8.7 16 192 91.3 9.2 18 198 89.9 9.5 19 203 88.2 9.7 19 206 85.5 9.8 20 48 157 87.3 7.5 12 161 84.9 7.7 13 164 82.2 7.8 13 168 80.4 8.0 14 171 78.5 8.2 14 174 76.4 8.3 15

073.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 258 69.1 12.3 48 273 71.1 13.0 53 289 73.2 13.8 59 305 75.4 14.6 65 321 77.7 15.4 71 338 80.1 16.2 78 30 247 75.3 11.8 44 262 77.3 12.5 49 277 79.4 13.2 55 292 81.6 14.0 60 308 83.9 14.7 66 324 86.4 15.5 73 35 234 82.3 11.2 40 249 84.4 11.9 45 264 86.6 12.6 50 278 88.8 13.3 55 293 91.1 14.0 61 309 93.6 14.8 67 40 220 90.6 10.5 36 234 92.6 11.2 40 248 94.8 11.9 45 263 97 12.6 50 277 99.4 13.3 55 292 102 14.0 60 45 203 100 9.7 31 217 102 10.3 35 230 104 11.0 39 244 106 11.7 44 258 109 12.3 48 271 111 12.9 53 48 192 107 9.1 28 205 108 9.8 32 212 107 10.1 34 218 105 10.4 36 223 102 10.7 37 230 99.8 11.0 39 25 310 91.4 14.8 49 328 94.4 15.6 54 346 97.5 16.5 59 364 101 17.4 65 382 104 18.3 71 401 107 19.2 78 30 296 98.7 14.1 45 313 102 14.9 49 330 105 15.8 54 347 109 16.6 60 365 112 17.5 65 383 116 18.3 71 35

087.1
40 260 115 12.4 35 276 119 13.2 39 292 123 14.0 44 308 127 14.7 48 324 131 15.5 53 340 135 16.3 58 45 239 124 11.4 30 250 127 11.9 33 256 125 12.2 34 262 123 12.5 36 268 121 12.8 37 272 118 13.0 39 48 203 115 9.7 23 210 114 10.0 24 217 113 10.4 26 221 110 10.6 26 226 108 10.8 28 231 105 11.1 29

279 106 13.3 40 296 110 14.1 45 312 114 14.9 49 329 117 15.7 54 346 121 16.5 59 363 125 17.4 65

Page 26 of 40

COOLING PERFORMANCE McEng Mono-SE-LN


102.1
Twout 5 CC PI qw dpw 7 CC PI qw dpw 9 CC PI qw dpw 11 CC PI qw dpw 13 CC PI qw dpw 15 CC PI qw dpw kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa kW kW l/s kPa Ta 25 364 111 17.3 49 384 115 18.3 54 404 119 19.3 59 425 123 20.3 65 446 127 21.3 71 468 131 22.4 77 30 346 120 16.5 45 366 124 17.4 49 385 128 18.4 54 405 132 19.4 59 425 137 20.3 65 446 142 21.3 71 35 326 129 15.5 40 345 134 16.5 44 364 138 17.4 49 382 143 18.3 54 401 148 19.2 59 421 153 20.1 64 40 303 139 14.4 35 320 144 15.3 39 339 149 16.2 43 357 154 17.0 47 371 158 17.7 51 376 155 18.0 52 45 268 145 12.8 28 276 144 13.1 30 281 141 13.4 31 287 138 13.7 32 294 136 14.1 34 299 131 14.3 35 48 222 129 10.6 20 231 129 11.0 22 237 126 11.3 23 243 124 11.6 24 248 120 11.9 25 255 118 12.2 26 25 409 122 19.5 44 431 126 20.5 48 452 131 21.6 53 474 135 22.7 57 496 140 23.7 62 519 145 24.8 68 30 396 133 18.9 41 416 138 19.9 45 437 142 20.9 50 458 147 21.9 54 479 152 22.9 59 500 158 23.9 63 35 378 145 18.0 38 398 150 19.0 42 417 155 19.9 46 437 161 20.9 50 457 166 21.8 54 474 170 22.7 58

118.1
40 355 158 16.9 34 367 160 17.5 36 373 158 17.8 37 379 155 18.1 38 386 153 18.5 40 393 151 18.8 41 45 281 141 13.4 22 290 140 13.8 24 295 136 14.1 25 300 133 14.3 25 306 130 14.7 26 312 128 15.0 27 48 234 125 11.2 16 243 124 11.6 17 249 121 11.9 18 254 118 12.1 19 258 115 12.3 19 265 114 12.7 20

Fluid: Water Ta: Condenser inlet air temperature; CC: Cooling capacity; Twout: Evaporator leaving water temperature ( t 5C) qw: Fluid flow rate; dpw: Fluid pressure drop PI: Power input;

* For working condition where dpw value is "Italic-Red Color" please contac factory

Page 27 of 40

OPTIONS (TECHNICAL DATA)


Water Pump Kit Single Pump (2 poles)
Low Discharge Head

Legend: ASP = Available Static Pressure (kPa); Note - the above curves are referred to the available static pressure - when selecting the pump you have to consider the installation pressure drops - when using mixture of water and glycol please contact the factory as above specification can change WF = Water Flow (l/s)

Page 28 of 40

OPTIONS (TECHNICAL DATA)


Single Pump (2 poles)
High Discharge Head

Legend: ASP = Available Static Pressure (kPa); Note - the above curves are referred to the available static pressure - when selecting the pump you have to consider the installation pressure drops - when using mixture of water and glycol please contact the factory as above specification can change WF = Water Flow (l/s)

Page 29 of 40

OPTIONS (TECHNICAL DATA)


Twin Pump (2 poles)
Low Discharge Head

Legend: ASP = Available Static Pressure (kPa); Note - the above curves are referred to the available static pressure - when selecting the pump you have to consider the installation pressure drops - when using mixture of water and glycol please contact the factory as above specification can change WF = Water Flow (l/s)

Page 30 of 40

OPTIONS (TECHNICAL DATA)


Twin Pump (2 poles)
High Discharge Head

Legend: ASP = Available Static Pressure (kPa); Note - the above curves are referred to the available static pressure - when selecting the pump you have to consider the installation pressure drops - when using mixture of water and glycol please contact the factory as above specification can change WF = Water Flow (l/s)

Page 31 of 40

DIMENSIONAL DRAWING

LEGEND
1: 2: 3: 4: 5: 6: 7: 8: Compressor Evaporator Condenser coil Electrical panel Fan Evaporator water inlet Evaporator water outlet Slot for power and control panel connection

A
McEng Mono.029.1.SE-ST McEng Mono.034.1.SE-ST McEng Mono.039.1.SE-ST McEng Mono.046.1.SE-ST McEng Mono.052.1.SE-ST McEng Mono.061.1.SE-ST McEng Mono.029.1.SE-LN McEng Mono.034.1.SE-LN McEng Mono.039.1.SE-LN McEng Mono.046.1.SE-LN McEng Mono.052.1.SE-LN McEng Mono.061.1.SE-LN 2165 2165 3065 3065 3065 3065 2165 2165 3065 3065 3065 3065

B
1292 1292 1292 1292 1292 1292 1292 1292 1292 1292 1292 1292

C
2273 2273 2273 2273 2273 2273 2273 2273 2273 2273 2273 2273

D
1175 1175 1175 1175 1175 1175 1175 1175 1175 1175 1175 1175

E
172 172 172 172 172 172 172 172 172 172 172 172

F
501 501 501 501 501 501 501 501 501 501 501 501

Page 32 of 40

DIMENSIONAL DRAWING

LEGEND
1: 2: 3: 4: 5: 6: 7: 8: Compressor Evaporator Condenser coil Electrical panel Fan Evaporator water inlet Evaporator water outlet Slot for power and control panel connection

A
McEng Mono.073.1.SE-ST McEng Mono.087.1.SE-ST McEng Mono.102.1.SE-ST McEng Mono.118.1.SE-ST McEng Mono.073.1.SE-LN McEng Mono.087.1.SE-LN McEng Mono.102.1.SE-LN McEng Mono.118.1.SE-LN 3070 3070 3070 3070 3070 3070 3070 3070

B
2236 2236 2236 2236 2236 2236 2236 2236

C
2223 2223 2223 2223 2223 2223 2223 2223

D
1612 1612 1612 1612 1612 1612 1612 1612

E
172 172 172 172 172 172 172 172

F
515 515 515 515 515 515 515 515

G
257 257 257 257 257 257 257 257

H
243 243 243 243 243 243 243 243

Page 33 of 40

INSTALLATION NOTES
Warning
Installation and maintenance of the unit must to be performed of only by qualified Must personnel be avoided who the have unit

knowledge with local codes and regulations, and experience with this type installation in places that could be considered dangerous for all the maintenance operations.

equipment.

Handling

Care

should

be

taken

to

avoid

rough

handling

or

shock

due

to

dropping

the

unit.

Do

not

push

or

pull

the

unit from anything other than the base frame. Never allow the unit to fall during unloading or moving as this may result in serious damage. To lift the unit, rings are provided in the base frame of the unit. Spreader bar and cables should be arranged to prevent damage to the condenser coil or unit cabinet.

Location

The

units

are

produced

for

outside

installation

on

roofs,

floors

or

below

ground

level

on

condition

that

the

area is free from obstacles for the passage of the condenser air. The unit should be positioned on solid foundations and perfectly level; in the case of installation on roofs or floors, it may be advisable to arrange the use of suitable weight distribution beams. When the units are installed on the ground, a concrete base at least 250 mm wider and longer than the units footprint should be laid. Furthermore, this base should withstand the unit weight mentioned in the technical data table.

Space

requirements

The

units

are

air-cooled,

then

it

is

important

to

respect

the

minimum

distances

which

guarantee the best ventilation of the condenser coils. Limitations of space reducing the air flow could cause significant reductions in cooling capacity and an increase in electricity consumption. To determinate unit placement, careful consideration must be given to assure a sufficient air flow across the condenser heat transfer surface. Two conditions must be avoided to achieve the best performance: warm air recirculation and coil starvation. Both these conditions cause an increase of condensing pressures that results in reductions in unit efficiency and capacity. Moreover the unique microprocessor has the ability to calculate the operating environment of the air cooled chiller and the capacity to optimize its performance staying on-line during abnormal conditions. Each side of the unit must be accessible after installation for periodic service. 'Fig.1 and Fig.2' shows you minimum recommended clearance requirements. Vertical condenser air discharge must be unobstructed because the unit would have its capacity and efficiency significantly reduced. If the units are positioned in places surrounded by walls or obstacles of the same height as the units, the units should follow the minimum recommended clearance requirements shown in 'Fig.3 and Fig.4'. In the event the obstacles are higher than the units, the minimum recommended clearance requirements are shown in 'Fig.5 and Fig.6'. Units installed closer than the minimum recommended distance to a wall or other vertical riser may experience a combination of coil st ar va ti on an d w ar m a ir re ci rc ul at io n, th us ca us in g r ed uc ti on in un it ca pa ci ty an d e ff ic ie nc y r ed uc ti on s. Th e microprocessor control is proactive in response of design condition. In the case of single or compounded influences restricting airflow to the unit, the microprocessor will act to keep the compressor(s) running (at reduced capacity) rather than allowing a shut-off on high discharge pressure. When two or more units are positioned side by side it is recommended that the condenser coils are at a minimum distance from one another as shown in 'Fig.7 and Fig.8'; strong wind could be the cause of air warm recirculation. For other installation solutions, consult our technicians. The above recommended information by contractor depending on the case. are representative of general installation. A specific evaluation should be done

Page 34 of 40

INSTALLATION NOTES

Acoustic

protection

When

noise

level

must

meet

special

requirements, support

it base

is

necessary by applying

to

pay

the

maximum vibration-

attention to ensure the perfect insulation of the unit from the dampening devices on the unit, on the water pipes and on the electrical connections.

appropriate

Page 35 of 40

INSTALLATION NOTES
Storage
The environment conditions have to be in the following limits: -20C +57C 95% not condensing

Minimum ambient temperature: Maximum ambient temperature: Maximum R.H.:

Page 36 of 40

TECHNICAL SPECIFICATIONS
General
The chiller will be designed and manufactured in accordance with the following European directives:

Construction of pressure vessel 97/23/EC (PED) Machinery Directive 2006/42/EC Low Voltage 2006/95/EC Electromagnetic Compatibility 2004/108/EC Electrical & Safety codes EN 602041 / EN 60335-2-40 Manufacturing Quality Standards UNI EN ISO 9001:2004

To avoid any losses, the unit will be tested at full load in the factory (at the nominal working conditions and water temperatures). The chiller will be delivered to the job site completely assembled and charged with refrigerant and oil. The installation of the chiller must comply with the manufacturers instructions for rigging and handling equipment. The unit will be able to start up and operate (as standard) at full load with: - outside air temperature from ............... C to ............... C - evaporator leaving fluid temperature between ............... C and ............... C

Refrigerant
Only HFC 134a can be used.

Performance

Chiller shall supply the following performances:

Number of chiller(s) : ............... unit(s) Cooling capacity for single chiller : ............... kW Power input for single chiller in cooling mode : ............... kW Heat exchanger entering water temperature in cooling mode : ............... C Heat exchanger leaving water temperature in cooling mode : ............... C Heat exchanger water flow : ............... l/s Nominal outside working ambient temperature in cooling mode : ............... C Operating voltage range should be 400V 10%, 3ph, 50Hz, voltage and shall only have one power connection point.

unbalance

maximum

3%,

without

neutral

conductor

Unit

description

Chiller

shall

include

as

standard:

one

refrigerant

circuit,

semi-hermetic

type

rotary

single

screw

compressor, electronic expansion device (EEXV), refrigerant direct expansion plate to plate heat exchanger, air-cooled condenser section, R134a refrigerant, lubrication system, motor starting components, discharge line shut-off valve, suction line shut-off valve, control system and all components necessary for safe and stable unit operation. Chiller will be factory assembled on a robust base-frame made of galvanized steel, protected by an epoxy paint.

Sound level and vibrations

Sound

pressure

level must

at be

meter in

distance accordance

in to

free ISO

field, 3744

semispheric (other

conditions, of rating

shall can

not exceed dB(A). The sound pressure levels not be used). Vibration on the base frame should not exceed 2 mm/s.

rated

types

Dimensions
Unit dimensions shall not exceed following indications: - Unit length ............... mm - Unit width ............... mm - Unit height ............... Mm

Compressors (Symmetric)

The unit shall be equipped with: with one engineered main helical rotor meshing with gaterotor. The gaterotor will be composite material. The gaterotor supports will be constructed of cast

Semi-hermetic, single-screw type constructed of a carbon impregnated iron.

Page 37 of 40

TECHNICAL SPECIFICATIONS
Compressors (Asymmetric)
The unit shall be equipped with:

Semi-hermetic, single-screw asymmetric type with one main helical rotor meshing with two diametrical opposed gaterotors. The gaterotors contact elements shall be constructed of composite material designed for extended life. Electrical motor shall be 2-pole, semi-hermetic, squirrel-cage induction type and cooled by suction gas. The oil injection shall be used in order to get high EER (Energy Efficiency Ratio) also at high condensing pressure and low sound pressure levels in each load condition. The compressor shall be provided with a built in, high efficiency, mesh type oil separator and oil filter. Refrigerant system differential pressure shall provide oil injection on all moving compressor parts to correctly lubricate them. Electrical oil pump lubricating system is not allowed. Compressor cooling must be done by refrigerant liquid injection. An external dedicated heat exchanger and additional piping to carry the oil from compressor to heat exchanger and viceversa is not allowed. The compressor shall be direct electrical driven, without gear transmission between the screw and the electrical motor. The compressor casing shall be provided with ports to realize economized refrigerant cycles. The compressor must be protected by a temperature sensor for high discharge temperature and an electrical motor thermistor for high winding temperature. The compressor shall be equipped with an electric oil heater. The compressor shall be fully field serviceable. Compressor that must be removed and returned to the factory for service shall be unacceptable.

Evaporator (PHE)

The units shall be equipped with a direct expansion plate to plate type evaporator.

The evaporator will be made of of stainless steel brazed plates and shall be linked with an electrical heater to prevent freezing down to -28C ambient temperature, controlled by a thermostat and shall be insulated with flexible, closed cell polyurethane insulation material (20-mm thick). The evaporator will have 1 refrigerant circuit for each compressor. The water connections shall be VICTAULIC type connections as standard to ensure quick mechanical disconnection between the unit and the hydronic network. The evaporator will be manufactured in accordance to PED approval. Flow switch will be standard factory mounted. Water filter will be standard.

Condenser coil

The

unit

shall

be

equipped

with

condenser

coils

constructed

with

internally

finned

seamless

copper

tubes and arranged in a staggered row pattern and mechanically expanded into lanced and rippled aluminum fins with full fin collars for higher efficiencies. The space between the fins is given by a collar that will increase the surface area in connection with the tubes, protecting them from ambient corrosion. The condenser coils will have an integral subcooler circuit that provides sufficient subcooling to effectively eliminate the possibility of liquid flashing and increase the unit's efficiency with 5% to 7% without increasing in energy consumption. The condenser coils shall be leak-tested and submitted to a pressure test with dry air.

Condenser fans

The

condenser

fans

used

in

conjunction

with

the

condenser

coils,

shall

be

propeller

type

with

glass

reinforced resin blades for higher efficiencies and lower sound. Each fan shall be protected by a fan guard. The air discharge shall be vertical and each fan must be coupled to the electrical motor, supplied as standard to IP54 and capable to work to ambient temperatures of - 20C to + 65C. The condenser fans shall have as a standard a thermally protection by internal thermal motor protection and protected by circuit braker installed inside the electrical panel as a standard.

Refrigerant circuit

The unit shall have one refrigerant circuit.

Th e ci rcu it s ha ll i nc lu de a s st an da rd: ele ct ro ni c ex pa ns ion dev ic e pi lo te d by u ni t s mi cr opr oc es so r co nt ro l, compressor discharge shut-off valve, liquid line shut-off valve, sight glass with moisture indicator, replaceable filter drier, charging valves, high pressure switch, high and low pressure transducers, oil pressure transducer and insulated suction line.

Condensation control

The

units

will

be

provided

with

an

automatic

control

for

condensing is detected.

pressure This to

which

ensures the

the working at low external temperatures down to - C, to maintain condensing pressure. The compressor automatically unloads when abnormal high condensing pressure shutdown of the refrigerant circuit (shutdown of the unit) due to a high-pressure fault.

prevent

Low sound unit configurations (on request)

The

unit

compressor

shall

be

connected

with

units

metal

base

frame by rubber antivibration supports to prevent the transmission of vibrations to all metal unit structure, in order to control the unit sound. The chiller shall be provided with an acoustical compressor enclosure. This enclosure shall be realized with a light, corrosion resisting aluminum structure and metal panels. The compressor sound-proof enclosure shall be internally fitted with flexible, multi-layer, high density materials.

Page 38 of 40

TECHNICAL SPECIFICATIONS
Hydronic kit options (on request)
The hydronic module shall be integrated in the chiller chassis by a without circuit

increasing its dimensions and includes the following elements: centrifugal pump with breaker installed in control panel, water filling system with pressure gauge, safety valve, drain valve. The hydronic module shall be assembled and wired to the control panel. The water piping shall be protected against corrosion and freezing and insulated to prevent condensation. A choice of two pump types shall be available: - in-line single pump - in-line twin pumps.

motor

protected

Electrical control panel

Power

and

control

shall

be

located

in

the

main

panel

that

will

be

manufactured

to

ensure

protection against all weather conditions. The electrical panel shall be IP54 and (when opening the doors) internally protected against possible accidental contact with live parts. The main panel shall be fitted with a main switch interlocked door that shuts off power supply when opening. The power section will include compressors and funs protection devices, compressors and fans starters and control circuit power supply.

Controller

The

controller

will

be

installed

as

standard

and

it

will

be

used

to

modify

unit

set-points

and

check

control

parameters. A built-in display will shows chiller operating status plus temperatures and pressures of water, refrigerant and air, programmable values, set-points. A sophisticated software with predictive logic, will select the most energy efficient combination of compressors, EEXV and condenser fans to keep stable operating conditions to maximize chiller energy efficiency and reliability. The controller will be able to protect critical components based on external signals from its system (such as motor temperatures, refrigerant gas and oil pressures, correct phase sequence, pressure switches and evaporator). The input coming from the high pressure switch cuts all digital output from the controller in less than 50ms, this will be an additional security for the equipment. Fast program cycle (200ms) for a precise monitoring of the system. Floating point calculations supported for increased accuracy in P/T conversions.

Controller main features

Controller shall be garantee following minimu functions:

Management of the compressor stepless capacity and fans modulation. Chiller enabled to work in partial failure condition. Full routine operation at condition of: - high ambient temperature value - high thermal load - high evaporator entering water temperature (start-up) Display of evaporator entering/leaving water temperature. Display of Outdoor Ambient Temperature. Display of condensing-evaporating temperature and pressure, suction and discharge superheat for each circuit. Leaving water evaporator temperature regulation (temperature tolerance = 0,1C). Compressor and evaporator pumps hours counter. Display of Status Safety Devices. Number of starts and compressor working hours. Optimized management of compressor load. Fan management according to condensing pressure. Re-start in case of power failure (automatic / manual). Soft Load (optimized management of the compressor load during the start-up). Start at high evaporator water temperature. Return Reset (Set Point Reset based on return water temperature). OAT (Outside Ambient temperature) Reset. Set point Reset (optional). Application and system upgrade with commercial SD cards. Ethernet port for remote or local servicing using standard web browsers. Two different sets of default parameters could be stored for easy restore.

High

Level

Communications

Interface

(on

request)

The

chiller

shall

be

able

to

communicate

to

BMS

(Building Management System) based on the most common protocols as: - ModbusRTU - LonWorks, now also based on the international 8040 Standard Chiller Profile and LonMark Technology - BacNet BTP certifief over IP and MS/TP (class 4) (Native) - Ethernet TCP/IP.

Page 39 of 40

The the

present content or

publication of this fitness for

is

drawn

up to

by

of best

information of its of its

only

and and

does No the

not

constitute or and

an

offer

binding is

upon therein.

McQuay. the

McQuay

has

compiled accuracy, to or

publication

the

knowledge. any liability

express products

implied

warranty

given in the

for

completeness, are sense,

reliability change

particular

purpose

content,

services

presented damage,

Specifications

subject

without prior

notice. McQuay explicitly

rejects

for any

direct

or indirect

broadest

arising from

related to the use and/or interpretation of this publication. All content is copyrighted by McQuay.

"McQuay Italia S.P.A. Via Piani di s. Maria, 72 00040 Ariccia (Roma) Italia Tel. (06) 937311 Fax (06) 9374014 www.mcquayeurope.com"