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DC Motors speed synchronization for rolling mills


The project aims at designing a system which is capable of synchronizing the speed of the slave motor (motor-2) with the master motor (motor-1). This system finds very useful in paper mills steel industries etc.. . The master motor speed can be set manually through the potentiometer available in the system. !ndustrial environment in day-to-day life demands for a synchronization between multiple devices present in the industry. "ne among such application is the synchronization between multiple devices available in the industries. #o there should be a common synchronization between all these motors. $mong the available motors even of single motors %&# is more the loss may be more. #o 'eeping all these factors into consideration we designed a system which is capable of driving multiple () motors with the same speed or %&# without any appro*imation. The final aim of the project is achieved by ma'ing use of a controller based mother board which uses a uni+uely designed power supply two () motors #peed sensing sensor ,)( display. "ne of the motor acts as a follower while the other motor n speed can be set manually. The controller unit forms the intellectual part of the device. !t ma'es use of a noncontact sensor to sense the speed of the () motors. The speed synchronization is provided with the help of the &-. techni+ue. $n ,)( is provided with the controller for displaying the information for user interface. The controller is also provided with a potentiometer to set the speed of master motor. The main features of this project are: 1. %eal time () motor speed setting. 2. (isplay of () motor speed on ,)(. /. )ontact less speed monitoring.
www.sooxma.com Ameerpet: Ph: +91 9490219339, 040-23731030 A-8, 2nd floor, Eur !a cour", # s$d %ma& hos'$"al, ()*E+A,A* 73.

Santoshnagar: -'': .a&na (/' rmar! ", 0-+oads, ()*E+A,A* 1 29

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0. (ynamic speed setting feature. 1. &.- based speed adjustment. The project provides the follo ing learning!s: 1. () motor principles of operation. 2. &.- techni+ue for synchronization. /. -icro controller interfacing with () motor. 0. 2mbedded ) programming. 1. &)3 (esigning techni+ue. The major "uilding "loc#s of this project are: 1. %egulated &ower #upply. 2. -icrocontroller. /. #peed sensor. 0. &otentiometer. 1. ,i+uid crystal display with driver. 4. () motors with driver. 5. )rystal oscillator. 6. ,2( indicators. $oft are!s used: 1. &!)-) compiler for 2mbedded ) programming. 2. &!) 'it 2 programmer for dumping code into -icro controller. /. 2*press #)7 for )ircuit design. 0. &roteus for hardware simulation.

www.sooxma.com Ameerpet:

Ph: +91 9490219339, 040-23731030 A-8, 2nd floor, Eur !a cour", # s$d %ma& hos'$"al, ()*E+A,A* 73.

Santoshnagar: -'': .a&na (/' rmar! ", 0-+oads, ()*E+A,A* 1 29

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%egulated Po er $upply:

&loc# Diagram:

www.sooxma.com Ameerpet:

Ph: +91 9490219339, 040-23731030 A-8, 2nd floor, Eur !a cour", # s$d %ma& hos'$"al, ()*E+A,A* 73.

Santoshnagar: -'': .a&na (/' rmar! ", 0-+oads, ()*E+A,A* 1 29